Chain Sprocket Catalogue

AUTOMOTIVE PRODUCT CATALOGUE

TIDC India (formerly known as TI Diamond Chain Ltd.) is one of India’s leading manufacturer of power transmission chains for the industrial, automotive and agricultural segment and is part of the $ 2.4 billion Murugappa Group. TIDC India was established in 1960 in collaboration with Diamond Chain Co., USA and today is among the top manufacturers of both the industrial and automotive chains. TIDC India has received the “Commendation Certificate for Strong Commitment to Excel” in 2004 & 2005. This commendation was from the CII - Exim Bank Award Committee and is a reflection of the strong passion and commitment present at all levels in the organization.

Automotive ? Drive and Cam Chains for 2 wheeler & 3 wheelers ? Sprockets Fine Blanking ? Transmission & engine parts for 4 wheelers & 2 wheelers Industrial applications ? Industrial Power Transmission Chains - ANSI & British standards ? ? Engineering Class Chains ? Agricultural Chains

ISO / TS 16949:2002 for our automotive business (Chains & Fine Blanking) ISO 9001:2000 for our industrial chains ? ?

CHAIN MODEL

R/W NO. OF NO. OF FITMENT PITCH LINKS TEETH HOLES

G.B. NO. OF FITMENT TEETH HOLES

BAJAJ KB 100 BAJAJ KB 4S/ BOXER BAJA BYK BAJAJ CALIBER BAJAJ CALIBER CROMA BAJAJ BOXER AR CT/ CT-100 BAJAJ NEW CT-100 BAJAJ PLATINA

D 089 D 089 D 089 D 089 D 089 D 089 D 089 D 089

112 112 102 116 116 114 112 118

42 44 44 44 44 47 42 42

6 4 4 4 6 4 4 4

13 13 13 13 13 13 14 14

1 02 (T) 02 (T) 02 (T) 02 (T) 02 (T) 02 (T) Nil

HERO HONDA CD 100 HERO HONDA PASSION HERO HONDA PASSION PLUS NEW HERO HONDA STREET HERO HONDA-JOY HERO HONDA SPLENDOR (108) HERO HONDA SPLENDOR Y2k HERO HONDA SPLENDOR PLUS

D 089 D 089 D 089 D 089 D 089 D 089 D 089 D 089

106 108 108 100 106 108 106 106

44 44 44 36 42 45 43 43

4 4 4 4 4 4 4 4

14 14 14 14 14 14 14 14

02 (T) 02 (T) 02 (T) 02 (T) 02 (T) 02 (T) 02 (T) 02 (T)

TVS SUZUKI AX 100 TVS SAMURAI TVS CENTRA TVS STAR TVS STAR CITY / DELUXE

D 089 D 089 D 089 D 089 D089

112 112 102 112 110

41 41 41 44 41

4 4 4 4 4

13 13 14 14 13

Nil Nil 02 (T) 02 (T) 02 (T)

YAMAHA RX 100 YAMAHA RXG

D 089 110 D 089 110

39 37

4 4

15 15

Nil Nil

BAJAJ CALIBER 115 BAJAJ DISCOVER

D 089 116 D 08E 122

43 45

6 6

13 14

02 (T) 02 (T)

1

CHAIN MODEL

R/W NO. OF NO. OF FITMENT PITCH LINKS TEETH HOLES

G.B. NO. OF FITMENT TEETH HOLES

BAJAJ DISCOVER (110cc) BAJAJ DISCOVER (125cc) BAJAJ DISCOVER UG (Alloy wheel) BAJAJ WIND 125

D 089 D 08E D 08E D 089

120 120 122 118

42 42 45 44

4 4 4 6

14 14 14 14

02 (T) 02 (T) 02 (T) Nil

HERO HONDA SUPER SPLENDOR HERO HONDA GLAMOUR

D 089 108 D 089 108

42 43

4 4

14 14

02 (T) 02 (T)

HONDA SHINE

D 088 116

41

4

14

02 (T)

KINETIC CHALLENGER / BOSS

D 089 108

45

4

14

02 (T)

LML FREEDOM

D 08X 114

40

4

14

02 (T)

SUZUKI HEAT / ZEUS

D 089 114

40

4

14

02 (T)

TVS SHOGUN TVS VICTOR / VICTOR GL TVS VICTOR GLX TVS VICTOR GX

D 089 D 089 D 08E D 089

112 106 112 110

44 43 41 43

4 4 4 4

13 13 13 13

Nil 02 (T) 02 (T) 02 (T)

YAMAHA CRUX YAMAHA LIBERO YAMAHA ENTICER YAMAHA YBX / YD 125

D 089 D 089 D 08E D 08N

112 118 130 112

42 45 47 44

4 4 4 4

14 14 15 14

01 (T) 01 (T) 01 (T) 01

BAJAJ PULSAR 150 BAJAJ PULSAR180 BAJAJ PULSAR DTSI (150/180) BAJAJ PULSAR UG (Alloy wheel)

D 08N D 08N D 08N D 08E

114 112 122 124

42 42 42 44

6 6 6 6

15 15 15 15

02 (T) 02 (T) 02 (T) 02 (T)

2

CHAIN MODEL

R/W NO. OF NO. OF FITMENT PITCH LINKS TEETH HOLES

G.B. NO. OF FITMENT TEETH HOLES

BAJAJ PULSAR NEW (180cc) BAJAJ PULSAR (180cc) BAJAJ AVENGER

D 08E 124 D 08E 124 D 08E 132

43 44 42

4 4 6

15 15 14

02 (T) 02 (T) 02 (T)

ESCORTS RAJDOOT NEW 175CC ESCORTS RAJDOOT OLD 175CC

D 083 122 D 083 122

47 47

4 6

14 14

Nil Nil

HERO HONDA ACHIEVER HERO HONDA CBZ HERO HONDA AMBITION HEERO HONDA KARIZMA

D 08E D 08N D 08E D 08E

120 128 116 108

42 46 38 40

4 4 4 4

15 14 14 13

02 (T) 02 (T) 02 (T) 02 (T)

HONDA UNICORN

D 08E 126

42

4

15

02 (T)

LML ADRENO / ENERGY

D 089 116

40

4

14

02 (T)

TVS FIERO TVS FIERO F2 TVS FIERO FX TVS APACHE

D 08N D 08N D 08E D 08E

110 116 118 118

39 40 40 43

4 4 4 4

13 13 13 13

Nil Nil Nil 02 (T)

YAMAHA RX 135

D 089 108

34

4

16

Nil

BAJAJ M80-4S BAJAJ M80 (NEW) BAJAJ M80 (FLAT) BAJAJ M80 (OLD) HERO PUCH - ECONOMY HERO PANTHER (OLD) HERO PANTHER (NEW) HERO PANTHER 4S

D 089 D 083 D 089 D 089 D 087 D 087 D 089 D 089

44 36 36 36 33 48 48 40

4 4 4 4 5 6 6 4

13 17 17 17 13 12 12 14

02 (T) Nil 01 Nil Nil Nil Nil 02 (T)

3

100 104 104 104 94 100 100 100

CHAIN MODEL

R/W NO. OF NO. OF FITMENT PITCH LINKS TEETH HOLES

BULLET 350CC(NEW)

D 101

94

38

4

CHAIN MODEL

R/W NO. OF NO. OF FITMENT PITCH LINKS TEETH HOLES

TVS 50 XL TVS 50 XT TVS XL-SUPER TVS XL-SUPER (NEW) TVS XL HEAVY DUTY TVS XL HEAVY DUTY (E)

G.B. NO. OF FITMENT TEETH HOLES

16

Nil

G.B. NO. OF FITMENT TEETH HOLES

D 087 D 087 D 087 D 087 D 088 D 087

112 106 112 112 112 112

52 47 50 50 50 50

6 9 4 4 4 4

13 13 13 13 13 13

Nil Nil Nil Nil Nil Nil

TVS DURO XL D 08M TVS DURO XT D 08M TVS DURO XL SUPER D 08M TVS DURO XL SUPER (HD) D 088 TVS DURO XL SUPER HD Upgrade New D 088 TVS DURO XL SUPER (N) D 08M TVS DURO XL SUPER HD (E) D 08M

112 106 112 112 110 112 112

52 47 50 50 50 50 50

6 9 4 4 4 4 4

13 13 13 13 13 13 13

Nil Nil Nil Nil Nil Nil Nil

4

BUTTER 350cc (O RING)

94

BULLET 350cc

94

HERO HONDA STREET/ M80 4S

100

BAJAJ M50 / TVS CENTRA

102

BAJAJ M80- OLD, MAJOR & FLAT

104

HERO HONDA CD 100 / SPLENDOR Y2K / SUPER SPLENDOR / TVS VICTOR

106

HERO HONDA SPLENDOR / PASSION / KARIZMA / YAMAHA RX-135

108

YAMAHA RX-100 / RXG / TVS STAR CITY

110

TVS FIERO YAMAHA YBX HEAVY DUTY / TVS VICTOR GLX

110 112

BAJAJ KB 4S / TVS SAMURAI / YAMAHA CRUX

112

PULSAR 150

114

BAJAJ CALIBER / CROMA / CALIBER 115 / HERO HONDA AMBITION

116

YEZDI 250CC / JAWA / CLASSIC RAJDOOT 175cc

120 122

PULSAR DTSI HERO HONDA CBZ HEAVY DUTY

122 128

YAMAHA ENTICER

130

BAJAJ AUTO TRAILER BAJAJ PICK-UP VAN

110 113

BAJAJ/VESPA MAIN CHAIN

114

BAJAJ TEMPO CLUTCH - DIESEL

68

BAJAJ TEMPO DRIVE CHAIN

98

KUSHBOO FRONT CHAIN

94

KUSHBOO REAR CHAIN

126

MITSUBISHI - VST CLUTCH CHAIN MITSUBISHI TRACTOR CHAIN

48 40

KUSHBOO FRONT CHAIN (O RING)

94

KUSHBOO REAR CHAIN (O RING)

126

MITSUBISHI - VST DRIVE HEAVY DUTY

50

KUBUTA DRIVE CHAIN HEAVY DUTY SHRACHI TILLER CHAIN

52 50

KINETIC SPARKVI / MAJESTIC (OLD)

96

HERO MAJESTIC

100

TVS XT / CHAMP

106

TVS XL / EXPLORER

112

TVS / HEAVY DUTY HERO PUCH (E)

112 94

HERO PUCH (OLD)

98

5

DIAMOND

BRANDS

CAM CHAIN MODELS

NO. OF LINKS

ü ü ü ü ü ü ü ü ü ü ü ü ü ü

ü

DIAMOND

HERO HONDA (SET OF 3) HERO HONDA (SET OF 4)

HERO HONDA (SET OF 5)

FIAT

Tensioner sprocket, Guide Roller and oil pump Sprocket, Timing Chain, spring, rubber Bush Tensioner sprocket, guide roller, Oil pump sprocket and CAM shaft sprocket, Timing Chain, Spring, Rubber Bush Tensioner sprocket, Guide Roller, Oil pump sprocket, CAM shaft sprocket and Crank shaft sprocket, Timing hain, Spring, Rubber Bush Sprockets (2 Nos) and Timing Chain

6

DIAMOND

BOARD TYPE

CONNECTING LINK MODELS

DURO (FOR MOPEDS) LEGEND (FOR BULLET) O RING XTRON MOPED (WITHOUT WARRANTY) CHAKDA AUTORICKSHAW RACING SPECIAL/RAJDOOT BULLET ROR PULSAR, YBX, CBZ, RIERO, F2

BOX TYPE

8M 101 0R 8X 8.7 10.2 8.2 8.9 10.1 8N

DIAMOND

GB SPROCKET MODELS

NO. OF TEECH

RAJDOOT TVS SUZUKI AX 100 / SAMURAI / FIERO / FIERO F2 HERO HONDA CD-100 / SPLENDOR / Y2K / STREET / PASSION YAMAHA RX-100 / RXG BAJAJ KB 4S / CT-100 / CALIBER / CROMA TVS SUZUKI VICTOR / STAR / STAR CITY TVS XL / XT TVS XL SUPER TVS XL HEAVY DUTY TVS XL DURO

7

14 13 14 15 13 13 13 13 13 13

If you find something wrong with a chain during start-up or regular inspection, it may require treatment or you may need to replace it with a new chin. A variety of problems and their solutions is shown in Figure.

Chain is riding up on the The chain and sprocket do not Replace the chain or sprocket with the sprocket

match.

correct size.

Excessive load.

Decrease the load, or increase the number of strands or size of the chain.

Elongation of the chain due to Replace with new chain and sprockets. chain wear or excessively worn sprocket teeth. Unusual noises

Improper installation of the

Inspect and correct.

sprocket or axle. Chain casing or bearings are

Tighten all bolts and nuts.

loose. Excessive or insufficient slack Adjust the distance between axles to obtain in the chain.

the proper amount of slack.

Excessive worn chain or

Replace the chain and sprocket with new

sprocket.

chain and sprocket.

Not enough lubrication.

Provide proper lubrication according to the operating conditions.

The chain winds onto

Excessive slack in chain.

Adjust the chain length or distance between

the Sprocket (poor

axles.

separation from the

Elongation of the chain due to Replace with new chain and sprocket.

sprocket teeth).

chain wear or excessively worn sprocket teeth.

Rusting of the chain.

Improper lubrication or poor

Replace chain and protect it from the

environment.

environment with chain casing or proper lubrication.

Excessive wear at the

Improper installation.

Correct sprocket and axle installation.

inside surface of link plates and sides of sprocket teeth.

8

Excessive wear at the

Improper installation of

Check for proper installation of Sprockets.

link plate side surfaces Sprockets. and pin heads. Improper flex or

Chain is not installed correctly. Inspect the installation and correct as necessary.

bending of chain, tight  joints.

Contamination from metal dust Remove the chain, wash it thoroughly, and or dirt because of improper

provide proper lubrication.

lubrication. Corrosion or rusting.

Install a chain casing to protect the chain.

Seizing from improper

Provide proper lubrication according to the

lubrication.

operating conditions.

Cracks in the link plates Loads are greater than

Increase the size or number of chain links.

(fatigue), which are

allowable.

Replace with a new chain.

Excessive load.

Replace with a new chain.

perpendicular to the direction of pull. Deformation in the link plate holes.

Corrosion stress cracks The chain is being used in an

Install a casing to protect the chain from

appear, usually as bow- acidic or alkaline environment. the environment. Replace with a new chain. shaped cracks in the

(Acid leak from Battery).

link plate.

9

Make sure that the shafts carrying sprockets are parallel.

Align the sprockets exactly on the

shafts. Check with a string held against the sides of the sprocket face. Improper alignment of shaft/sprocket will cause abnormal wear on the chain link plates and on the sides of the sprocket teeth. Check whether the sprocket and shaft operate freely. The chain must be clean and free from grit and dirt. The chain should articulate freely. Ensure that the chain parts are not damaged. After removing the connecting link wrap the chain around the sprocket, bringing the free ends together on one sprocket. Insert the pins of the connecting link into the end links of the chain, install the loose plate and then fix the spring clip. The open end of the spring clip should be facing the direction opposite to the direction of rotation. Adjust the tension in the chain by moving the rear wheel using the adjuster provided. To check the chain tension turn the wheel to tighten the upper strand of the chain, then check the free up and down movement in the bottom strand of the chain. A free play up and down of 1/2” to 3/4” is recommended, and should be adjusted with a rider on the machine. Check again and ensure that the wheel shaft is parallel to the gear sprocket shaft. The drive must have adequate clearance. When the chain case is used, the drive must be positioned correctly so that there is no obstruction in the path of the chain

10

The chain should be lubricated at frequent intervals. Even under the best operating conditions it is advisable to clean the chain every 3000 km. The frequency of cleaning should be increased in case there is no chain guard. The roller chain may be cleaned by washing in kerosene. Articulate or agitate the chain to ensure penetration of kerosene and a thorough flushing of the pin bushing areas. Drain off the excess kerosene and then soak the chain in SAE 40 oil to restore the internal lubrication. Hang the chain to drain off all the excess lubricant. If necessary, gently wipe the outside of the chain to remove excess oil which will only attract dust and dirts. Similarly, clean sprockets with kerosene and inspect them for wear and corrosion. Refit the chain on the sprocket taking care that steps described earlier are followed.

Never insert a new link in a chain that has been appreciably elongated by wear. The pitch of the new link will be shorted than that of other links, and the resulting shock each time the link engages the sprocket will soon destroy the chain. Do not install a new chain on a badly worn out sprocket. A few hours of operation under such a condition will do more damage to the chain than months of normal use.

11

INTRODUCING The most efficient way to lubricate motorcycle chains. The fuss and mess of cleaning motorcycle drive chains is gone. With Diamond Greasilator, chains can now be cleaned with ease… and greased as good as new! GREASILATOR BENEFITS Effective cleaning through jets of cleaning liquid

?

Uniform cleaning through out the length of the chain

?

No need to get hands greasy

?

Hot, molten grease flows into the annular gaps and solidifies on cooing

?

Re-lubrication in the same way lubrication as is done at the factory

?

Re-lubrication can be done for six chains at a time

?

Customer Benefits Low noise levels

?

Smooth riding conditions

?

Extra life for the chains

?

So keep your customers chains running smooth, get the Diamond Greasilator for your centre. Contact our Customer Care department for more details.

12

Diamond Flash hi-life grease specially developed by Castrol India Ltd. is used in the greasing operation. This grease is wax medium based and contains ingredients having low co-efficient of friction and rust inhibitors to enhance wear life and rust protection. Properties of Diamond Flash Grease Wax medium chain compound

?

Optimal lubrication

?

Low friction

?

Rust inhibitor

?

Features Specially developed for application on all type of motorcycle drive chains

?

Improves chain life

?

Enhances wear resistance

?

Smoothens drive transmission

?

Reduces noise

?

Good resistance to rust and oxidisation

?

Excellent adhesion to surface

?

13

044-4223 5505

Post Bag No. 11, Ambattur, Chennai - 600 053. Regd. Office : Dare House, No. 234, NSC Bose Road, Chennai - 600 001. Website : www.tidiamond.com

NORTH : TIDC INDIA, 2nd Floor, Jeevan Deep Building, 10, Parliament Street, New Delhi - 110 001.

Tel: 011-41502244 E-mail: [email protected] EAST : TIDC INDIA, Pradip Estates, 2nd Floor, No.6-A, Middleton Street, Kolkata - 700 001.

Tel: 033-22830409 Fax: 033-22810289 E-mail: [email protected] WEST : TIDC INDIA, MPJ Chambers, Wakade Wadi, Opp. to Centuri TVS, Pune - 411 003.

Tel: 020-25813170 Fax: 020-25818447 E-mail: [email protected] SOUTH : TIDC INDIA, Post Bag No. 11, Ambattur, Chennai - 600 053.

Tel: 044-42235590 Fax: 044-42235590 E-mail: [email protected]