Cargadora Frontal Volvo Super

Installation Manual

Automatic TWIN Greasing System Wheel Loader Volvo L150E / L180E ’05 EF17196P00

your efficiency is our challenge

All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying, microfilm or by any other means without prior written permission from Groeneveld. This applies also to the drawings and diagrams appended. Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The contents of this manual may also be changed without prior notice. This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage arising from the use of specifications other than that supplied. You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance work or repairs that is not described in this manual. Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for any errors of the concequences of such errors.

Wheel Loader Volvo L150E / L180E ’05

1.

Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5 1.1. 1.2. 1.3. 1.4. 1.5.

2.

4.

F173646 Electronics installation kit Volvo L150E / L180E ’05 - - - - - - - - 30

Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35 F177612 Installation kit Twin 7-port block / F170456 B1 - - - - - - - - - - F177613 Installation kit Twin 12-port block / F177611 B2 - - - - - - - - - F177614 Installation kit Twin 6-port block / F174529 B3 - - - - - - - - - - F177615 Installation kit Twin 4+4-port block / F174530 B4 - - - - - - - - -

36 40 44 50

Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55 7.1.

8.

F170458 Twin pumpkit Volvo L150E / L180E ’05 - - - - - - - - - - - - - - - - - 26

Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29

6.1. 6.2. 6.3. 6.4.

7.

12 14 16 18

Grease pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25

5.1.

6.

F170456 Twin 7-port block, complete - - - - - - - - - - - - - - - - - - - - - - - F177611 Twin 12-port block, complete - - - - - - - - - - - - - - - - - - - - - - F174529 Twin 6-port block, complete - - - - - - - - - - - - - - - - - - - - - - - F174530 Twin 4+4-port block, complete - - - - - - - - - - - - - - - - - - - - - -

Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21

4.1.

5.

6 6 7 7 8

System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9 2.1. 2.2. 2.3. 2.4.

3.

General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety instructions for installation of attachment points - - - - - - - - - - -

q^_ib=lc=`lkqbkqp

1.

F177616 Twin Main line kit Volvo L150E / L180E ’05 - - - - - - - - - - - - - - 56

Hydraulic attachment bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - 61 8.1.

7300062 Hydraulic attachment bracket (optional) - - - - - - - - - - - - - - - 62

Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 67

10.

Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69

Date of issue: November 2004

9.

EF17196P00

Table of contents

3 (72)



4 (72)

Table of contents

EF17196P00


1.

1.


PREFACE


EF17196P00

Preface

5 (72)


1.1

General information This installation manual describes the installation of the Twin-system on the Volvo Wheel Loader type L150E / L180E ’05.

Automatic Twin Grease Lubrication System Machine type

1.2

Number of grease points

Groeneveld order number

Volvo order number

Manual number

Volvo L150E / L180E ’05

28 x

F177609

-

EF17196P00

Hydr. att. bracket

2x

7300062

11093615

EF17196P00

Use of symbols Symbol H 1/4” S6-200-E6

Explanation High pressure hose 1/4” I/D or 3/8” I/D 1/4” = internal diameter S6

= connector straight ø6 mm

200 = lenght (mm) E6

= connector elbow ø6 mm

P

Grease pump

PS

Main line pressure switch Distribution block

4.25

Position number on the parts list

Grease point position number Black

BN

Brown

BU

Blue

RD

Red

GY

Grey

YE

Yellow

BR

Brass

PA

Polyamide

SST

Stainless steel

ST-YG ST-G

6 (72)

Preface


BK

Yellow passivated steel Galvanised steel

EF17196P00


1.3

Safety precautions For starting installation, carry out the following tasks: • Remove ignition key to prevent engine from starting while you are working. • Block all moving parts, like lifting frames, breaking points and mast parts. • Block the wheels. • Follow machine manufacturer’s guidelines for general safety and precautions. During activities that require a lifting jack: • The machine should not rest on the lifting jack solely. Use additional support. General: • Always keep your work area clean.

1.4

General fitting instructions Before • Check if all the parts of the Twin-system are present by using the parts list. • Check if all the grease points are open and provided with grease. Lubricate the grease points if there is not sufficient grease. This way damage due to insufficient grease is prevented.


During installation • Prevent dirt from entering the system during installation. • Use clean tools. • Clean the machine at points, where the pump and the distribution blocks have to be installed. Even small pollution can cause failure of the system! • Even if stud couplings or plugs are not provided with an O-ring sealing or sealing ring, use teflon tape or a liquid sealing agent.

EF17196P00

Preface

7 (72)


1.5

Safety instructions for installation of attachment points When drilling: • •

Wear safety goggles. Make sure there are no vital parts behind the hole to be drilled.

Drilling

Drilling depth

Full drilling

Tap

Fill the grease point with grease

Drilling location

In case of welding: • • • •

Ask the workshop manager whether welding is allowed in this room. Disconnect the earthing cable from the battery or remove the earthing key. Disconnect any computers present. In case of doubt, always refer to the supplier of the machine. Wear welding goggles and overalls.

Welding


Grind

Welding location

8 (72)

Preface

EF17196P00


2.

2.


SYSTEM LAY-OUT


EF17196P00

System lay-out

9 (72)


Parts list The Twin-system for the Volvo L150E / L180E ’05 comprises the following parts: Groeneveld order number

Volvo order number

Description

F170458

11176458

Twin pumpkit Volvo L150E / L180E ’05

F173646

11177068

Electronics installation kit Volvo L150E / L180E ’05

F170456

11708642

Twin 7-port block, complete

F177611

-


F174529

11177553


F174530

11177558

Twin 4+4-port block, complete

F177612

-

Installation kit Twin 7-port block

B1

F177613

-


B2

F177614

-


B3

F177615

-

Installation kit Twin 4+4-port block

B4

F177616

-

Twin Main line kit Volvo L150E / L180E ’05

F177617

-

A5 manual Volvo L150E / L180E ’05

XU1701D

-

User’s manual TWIN

F173350

11177183

High-pressure hose 3/8” E10-1650-S10

H1 2x

830412

11708645

High-pressure hose 1/4” S10-2000-E10

H2 2x

830803

11708646

High-pressure hose 1/4” S8-4650-S10

H3 2x

830037

11707873


H4 2x


10

System lay-out

EF17196P00



EF17196P00

System lay-out

11


Parts list 2.1

F170456 Twin 7-port block, complete

Pos.

Q’ty


Volvo order number

Description

1

2

31801

11702148

Sealing ring

2

2

32901

11702149

Threaded plug 1/4” BR

3

2

50802

11997270

T-male stud 1/4” - ø10mm ST-YG

4

4

71101

11702153

Metering unit No.4 - 0.200cc/M22/6mm/BR

5

3

79601

11702154


6

1

70401

11708193

Twin 7-port block M10 BR

7

1.5m

77301

11701833

Grease pipe 1 x ø6mm x 1.5 PA per m

8

2m

77301

11701833


9

1.5m

77301

11701833


10

1m

77301

11701833


11

1m

77501

11701835


12

4

02717

-

Protective cap ø6mm

13

1

03217

-



12

System lay-out

EF17196P00



EF17196P00

System lay-out

13


Parts list 2.2 Pos.

F177611 Twin 12-port block, complete Q’ty


Volvo order number

Description

1

2

31801

11702148

Sealing ring

2

2

32901

11702149

Threaded plug G1/4” BR

3

2

72722

-

Body, T-male stud 1/4” - ø10mm ST-YG

4

2

70801

11702371


5

7

71001

11702152


6

1

71201

11702155


7

1

91001

11702375


8

1

F115874

-

Pressure switch 150 bar, complete BR

9

1

70601

11708191

Twin 12-port block M10 BR

10

2m

77401

11701834


11

2m

77401

11701834


12

2m

77401

11701834


13

1.25m

77301

11701833


14

2m

77401

11701834


15

1

830545

11707875

HPH 1/4” S6-4600-S6

16

1

F174651

11177548

HPH 1/4” S6-4700-S10

17

1

15417

11707861

Pressure switch cable

18

2

02717

-


19

5

28401

-

Protective cap ø9.5mm


14

System lay-out

EF17196P00


18

16

17 10

15

11

13 12 14 19

8


2

4

5

5

6

7

1

3

5

EF17196P00

4

5

5

5

5

9

System lay-out

15


Parts list 2.3

F174529 Twin 6-port block, complete

Pos.

Q’ty


Volvo order number

Description

1

1

45502

11700972

Male stud coupling 1/4” - ø8mm ST-YG

2

1

80701

11702476

Elbow swivel coupling ø8mm ST-YG

3

2

72022

11713081

Body, male stud coupling 1/4” - ø8mm ST-YG

4

1

72222

11713082

Body, male stud elbow 1/4” - ø8mm ST-YG

5

2

70701

11702150

Shut-off plug M22 x 1 BR

6

2

71201

11702155


7

1

79601

11702154


8

1

91001

11702375


9

1

75601

11705430

Twin 6-port block, flat BR

10

1

F174654

-

H.P.H. 1/4” S6-0900-S10

11

1

830061

11708064

H.P.H. 1/4” S6-0900-S6

12

1

830273

11708065

H.P.H. 1/4” S6-1200-S6

13

1

F174538

11713084

H.P.H. 1/4” S6-0350-E6

14

3

02717

-



16

System lay-out

EF17196P00



EF17196P00

System lay-out

17


Parts list 2.4

F174530 Twin 4+4-port block, complete

Pos.

Q’ty


Volvo order number

Description

1

2

32901

11702148

Threaded plug 1/4” BR

2

2

83901

11702149

Sealing ring

3

1

45502

11700972

Male stud coupling 1/4” - ø8mm ST-YG

4

1

72222

11713082

Body, male stud elbow 1/4” - ø8mm ST-YG

5

1

80701

11702476

Elbow swivel coupling ø8mm ST-YG

6

2

70701

11702150

Shut-off plug M22 x 1 BR

7

2

71001

11702152

Metering unit No.3 - 0.150 cc/M22/6mm/BR

8

1

71101

11702153


9

1

72701

11702370


10

2

79601

11702154


11

1

77201

11713962

Twin 4+4-port block, flat BR

12

1

830276

11708426

H.P.H. 1/4” S6-2200-S6

13

1

F173538

11713085

H.P.H. 1/4” S6-2300-S10

14

2

830482

11713086

H.P.H. 1/4” S6-2800-S6

15

2

830667

11713087

H.P.H. 1/4” S6-0200-S6

16

5

02717

-



18

System lay-out

EF17196P00



EF17196P00

System lay-out

19


Notes


20

System lay-out

EF17196P00


3.

3.


GREASE POINT LOCATION


EF17196P00

Grease point location

21



22


EF17196P00


28

30 13

16 11 10

12

8

18

7

4

3

2

1


9

EF17196P00


23


Notes


24


EF17196P00


4.

4.


GREASE PUMP INSTALLATION


EF17196P00

Grease pump installation

25


Parts list 4.1

F170458 Twin pumpkit Volvo L150E / L180E ’05

Pos.

Q’ty


Volvo order number

Description

1.1

1

15517

11176708

Cable harness, pump

1.2

10

00208

4881439

Cable tie, black 186mm

1.3

1

F173347

11177137

Mounting bracket, pump 270 x 270mm

1.5

3

101110

969313

Hexagonal bolt M10 x 110 ST-G

1.6

4

108050

965179


1.7

4

220008

948645

Nut, self-locking M8 ST-G

1.8

3

220010

971098


1.9

4

300008

960141

Plain washer M8 ST-G

1.10

3

300010

960143


1.11

1

F116316

11708641

Twin pump 24V/12cc/3L/250bar

1.12

3

16512

11708538

Distance spacer 80mm ST-YG


26


EF17196P00



EF17196P00


27


Notes


28


EF17196P00


5.

5.


ELECTRICAL COMPONENTS


EF17196P00

Electrical components

29


Parts list 5.1

F173646 Electronics installation kit Volvo L150E / L180E ’05

Pos.

Q’ty


Volvo order number

Description

2.1

3

02701

11176861

Self-tapping screw M5 x 10

2.2

1

97101

-

Relais housing with cable harness

2.3

1

97201

11701821

Cable harnes, cycle mode switch

2.4

1

97301

4786690

Relais + diode

2.5

1

97401

-

Fuse box, 6 fuses

2.6

35

00208

4881439

Cable tie, black 186 mm

2.7

1

19508

13967545

Fuse 10A, plug-in

2.8

1

12817

11705936

Cycle mode switch 24V

2.9

1

16422

11997279

Illuminated lamp cover, yellow

2.10

1

F173645

Cable harness, cabine


30


EF17196P00


2.6

1.11

2.9 2.3

2.8

1.6


2.10

2.4

2.2

2.5

EF17196P00


31


Position number

Description

1

+ 30

2

Fuse box (optional)

3

Relais

4

Circuit board Volvo

5

Fuse box (standard)

6

Cycle mode switch with integrated control lamp

7

Gear box connector housing CL

8

- 31 Central earth connection

9

Cabine

10

Grease pump with integrated timer

11

Main line pressure switch


32


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EF17196P00


33


2.2

2.4

2.7

2.5

34



2.3

2.10

EF17196P00


6.

6.


DISTRIBUTION BLOCKS


EF17196P00

Distribution blocks

35


Parts list 6.1

F177612 Installation kit Twin 7-port block / F170456 B1

Pos.

Q’ty


Volvo order number

Description

3.1

2

02701

11176861


3.2

1

97701

11701842

Extend adaptor 1/8”NPTF - 70mm ST-YG

3.3

1

97901

11701845

Elbow red. adaptor 1/8”NPTF ST-YG

3.4

1

98101

11701843

Male stud coupling 1/8”NPTF - ø6mm BR

3.5

6

98201

11701837

Male stud elbow 1/8”NPTF - ø6mm BR

3.6

10

11107

4881440


3.7

25

00208

4881439


3.8

2

01108

11176860

Clamp ø8mm

3.9

5m

36608

941451

Protection hose ø7mm ID per m

3.10

1

F170756

11177147

Clamp ø6mm for a M10 bolt

3.11

1

220010

971098


3.12

1

300010

960143


3.13

1

F170456

11708642



36

Distribution blocks

EF17196P00


NT O R F

6

5 3.2

4

3

2

1

3.5

3.13 3.10 3.12 3.11

3.1 3.8

7 3.3


3.4

BK

BK

BU

BK

7

5

3

1

6

4

2

BK

BK

RD

EF17196P00

Distribution blocks

37


6 5

7 4

3

2

1


38

Distribution blocks

EF17196P00


6 5

7 3

2

1


4

EF17196P00

Distribution blocks

39


Parts list 6.2 Pos.

Q’ty


4.1

2

33301

11701850


4.2

2

50301

11701827

Allen plug 1/8”NPTF BR

4.3

5

78701

11701854

Tube clamp, double ø12mm

4.4

3

97701

11701842


4.5

10

98201

11701837


4.6

10

11107

4881440


4.7

25

00208

4881439


4.8

1

36208

11707383

Bracket 5 x 30 x 90mm

4.9

5m

36608

941451


4.10

2

39008

980614

Clamp ø14mm for M10 bolt

4.11

1

39308

11708539

Mounting bracket

4.12

1

02112

11707384

Mounting bracket

4.13

5

13312

11707381

Cover plate, tube clamp double 6-12mm

4.14

1

18312

11707877

Flange bolt M12 x 35 with grease channel

4.15

2

101016

946471


4.16

2

101040

965185


4.17

2

108016

955294


4.18

3

126035

959208

Allen bolt M6 x 35 ST-G

4.19

2

126040

959209


4.20

2

300008

960141


4.21

4

300010

960143


4.22

0,5m

F117437

11176983

Spiral protective wrap ø22mm

4.23

1

F118881

11177488

Male stud coupling 1/8”NPTF - ø10mm (L150E)

4.24

1

F171197

11177136

Clamp ø12 for M10 bolt

4.25

2

F173293

-

Bracket bucketpin tube ø10mm ST-YG

4.26

1

F173414

11177103


4.27

1

F173417

11177105

Straight connecting coupling ø10mm ST-YG

4.28

1

F174531

11177549

Tube lower bucket pin left ø10 mm ST-YG

4.29

2

F176943

-

Welding block M8x1.25 / 35 / 20 / 10mm

4.30

1

F177610

-

Protection bracket bucket pin

4.31

1

F177611

-


Distribution blocks

Volvo order number

Description

EF17196P00


40



NT O R F

4.13

4.15 4.21 4.12

15 4.3 4.8 4.18 4.19

14

17

4.5

4.28

18 4.4

4.27 4.24

16 4.14 4.1

4.16

4.17

4.11

12 4.10

11

4.25 4.20

10 4.30 4.29

13

4.31

4.23

8

4.26

9


BK RD BK RD 8 9 10 11 12 13

14 15 16 17 18 BK RD BK RD BK

EF17196P00

Distribution blocks

41


4.21 4.16


4.10 4.31 4.11

42

Distribution blocks

EF17196P00


ø5mm

FULL

ø5mm

1.

2.

1. Remove the bushing. 2. Drill a hole of 5mm to the inside of the lift frame. 3. Assemble the bushing again. This bushing needs to be provided with a grease channel around the outside, with on one spot a hole to the pin. If such a bushing is not available, the old one needs to be adapted.

3.

A-A

FULL

B-B 4.19 4.21 4.16 4.13

4.18

4.12

4.13

4.3

4.29

4.3

4.21

4.25

4.15

4.20

4.27 4.10

4.17

4.28

4.30

B A

B A Date of issue: November 2004

4.3 4.8 4.13 4.19

EF17196P00

4.5

4.23

4.14

4.26

Distribution blocks

43


Parts list 6.3 Pos.

Q’ty


5.1

2

50301

11701827


5.2

1

78701

11701854


5.3

2

97701

11701842


5.4

3

98201

11701837


5.5

2

09202

11176859

Spring washer 6.4

5.6

1

39702

11706046

Protection ring ø60 x 40mm

5.7

2

81802

11701117

Tube clamp, single ø12mm

5.8

1

35808

11707389

Distance spacer 20 x 20 x 10mm

5.9

1

36008

11176596

Mounting bracket 6/8 port block

5.10

1

36208

11707383

Mounting bracket

5.11

1

01712

11707879

Clamping bracket ø390mm

5.12

1

13312

11707381


5.13

2

16012

11707377

Cover plate, tube clamp single 6-12mm

5.14

1

18312

11707877

Flange bolt M12 x 35 with grease channel

5.15

1

101016

949471


5.16

1

101040

965185


5.17

1

101070

965188


5.18

2

108016

946440


5.19

1

108080

965182


5.20

4

126030

959207


5.21

3

126035

959208


5.22

1

220008

948645


5.23

2

220010

971098


5.24

3

300008

960141


5.25

2

300010

960143


Distribution blocks

Volvo order number

Description


44


EF17196P00


NT O R F

5.15 5.20

5.27 5.30 5.34

22

5.19 5.14

8

5.5

10

89

5.22

20 5.31

5.11

5.28

5.2

5.24 5.18

19

5.17 5.16 5.25

5.32

5.7

5.26 5.29

5.9

5.12

5.33

5.21

5.8 5.23

5.13

5.6

5.10

5.4

21


5.3

EF17196P00

Distribution blocks

45


Parts list F177614 Installation kit Twin 6-port block / F174529 B3 (continue) Pos.

Q’ty


Volvo order number

Description

5.26

1

F118881

11177488


5.27

1

F171197

11177136

Clamp ø12 mm for M10 bolt

5.28

2

F173293

-


5.29

1

F173414

11177103


5.30

1

F173417

11177105


5.31

1

F174532

11177552

Tube lower bucket pin right ø10mm ST-YG

5.32

2

F176943

-

Welding block M8x1.25 / 35 / 20 / 10mm

5.33

1

F177610

-

Protection bracket bucket pin

5.34

1

F174529

11177553



46

Distribution blocks

EF17196P00


NT O R F

5.15 5.20

5.27 5.30 5.34

22

5.19 5.14

8

5.5

10

89

5.22

20 5.31

5.11

5.28

5.2

5.24 5.18

19

5.17 5.16 5.25

5.32

5.7

5.26 5.29

5.9

5.12

5.33

5.21

5.8 5.23

5.13

5.6

5.10

5.4

21


5.3

EF17196P00

Distribution blocks

47


5.23

5.17

5.25

5.9

5.8

5.25

5.23

5.13

5.7

5.10

5.21

48

Distribution blocks

EF17196P00


5.16


ø5mm

FULL

ø5mm

1.

2.


3.

A-A

B-B

5.32 5.28 5.24 5.33

5.31

FULL

5.27 5.25 5.15

5.30

5.18

B A


B 5.26

A

5.29 5.4 5.14

EF17196P00

Distribution blocks

49


Parts list 6.4 Pos.

Q’ty


6.1

1

50301

11701827


6.2

1

61801

11706053

Extend adaptor 1/8”NPTF - 1/4”G - 70mm ST-YG

6.3

6

78701

11701854


6.4

1

97701

11701842


6.5

6

97901

11701845


6.6

1

98001

11701838

Extend adaptor 1/8”NPTF - 22mm BR

6.7

4

98101

11701843


6.8

1

98201

11701837


6.9

2

09202

11176859

Spring washer 6.4

6.10

1

39702

11706046


6.11

1

47402

11997271

Male stud elbow 1/4” - ø10mm ST-YG

6.12

5

11107

4881440


6.13

0,5m

02008

11176982

Spiral protective wrap

6.14

2

39008

980614

Clamp ø14 mm for M10 bolt

6.15

6

13312

11707381


6.16

2

18212

11707868

Hose support bracket

6.17

1

23612

-


6.18

3

108030

946671


6.19

1

108050

965179


6.20

2

126030

959207


6.21

4

126035

959208


6.22

2

126040

959209


6.23

4

220008

948645


6.24

1

220010

971098


6.25

4

300008

960141


Distribution blocks

Volvo order number

Description


50

F177615 Installation kit Twin 4+4-port block / F174530 B4

EF17196P00


NT O R F

6.22 6.15 6.3 6.32

6.23 6.16 6.19

6.28

6.25

6.29 6.17

6.31

6.20

6.27

6.8

6.10 6.11

6.20 6.4

6.2

26

6.14

25

63 99

6.9 6.33

43

6.18 6.30 6.26 6.24

27

24

28

23

6.7 6.6


6.5

EF17196P00

Distribution blocks

51


Parts list F177615 Installation kit Twin 4+4-port block / F174530 B4 (continue) Pos.

Q’ty


Volvo order number

Description

6.26

1

300010

960143


6.27

1

F173292

-

Block for bracket bucketpin

6.28

1

F173293

-


6.29

1

F173417

11177105


6.30

1

F174534

11177555

Bracket, 4+4-port block

6.31

1

F174535

11177556

Tube ø10 mm ST-YG

6.32

1

F174536

11177557

Bracket for tube clamps

6.33

1

F174530

11177558

Twin 4+4-port block, complete


52

Distribution blocks

EF17196P00


NT O R F

6.22 6.15 6.3 6.32

6.23 6.16 6.19

6.28

6.25

6.29 6.17

6.31

6.20

6.27

6.8

6.10 6.11

6.20 6.4

6.2

26

6.14

25

63 99

6.9 6.33

43

6.18 6.30 6.26 6.24

27

24

28

23

6.7 6.6


6.5

EF17196P00

Distribution blocks

53


ø5mm

1.

FULL

2.


3.

A-A

A 6.13

A

INSIDE VIEW Date of issue: November 2004

6.14

54

Distribution blocks

EF17196P00


7.

7.


INSTALLATION MAIN LINE


EF17196P00

Installation main line

55


Parts list 7.1

F177616 Twin Main line kit Volvo L150E / L180E ’05

Pos.

Q’ty


Volvo order number

Description

7.1

6

78701

11701854


7.2

25

11107

4881440


7.3

2

39008

980614

Clamp ø14mm for M10 bolt

7.4

2

02112

11707384

Mounting bracket

7.5

6

13312

11707381


7.6

1

101016

946471


7.7

1

101020

946441


7.8

4

126035

959208


7.9

2

126040

959209


7.10

2

300010

960143


7.11

0,5m

F117437

11176983

Spiral protective wrap ø22mm

7.12

2

F173350

11177183

High-pressure hose 3/8” E10-1650-S10

H1

7.13

2

830412

11708645

High-pressure hose 1/4” S10-2000-E10

H2

7.14

2

830803

11708646


H3

7.15

2

830037

11707873


H4


56


EF17196P00


5.34

7.14 7.15

6.33

4.31

7.13

3.13

1.11


7.12

EF17196P00


57


NT O R F

7.12 3.13 7.13

7.8

1.11

7.10 7.6

7.14 7.1

7.3

5.34

7.7

6.33

4.31


5.11

7.15

7.9 7.5

7.4

58


EF17196P00


7.14

7.3

7.11

6.33

5.34

7.14


7.15

EF17196P00


59


Notes


60


EF17196P00


8.

8.


HYDRAULIC ATTACHMENT BRACKET


EF17196P00

Hydraulic attachment bracket

61


Parts list 8.1

7300062 Hydraulic attachment bracket (optional)

Pos.

Q’ty


Volvo order number

Description

8.1

2

02701

946501


8.2

2

50301

11701827


8.3

2

71201

11702155


8.4

2m

77301

11701833

Grease pipe 1 x ø6mm x 1,5 PA per m

8.5

1

78701

11701854


8.6

2

97901

11701845


8.7

2

98101

11701843


8.8

4

98201

11701837


8.9

5

11107

4881440


8.10

2

01108

952624

Clamp ø8mm

8.11

1,5m

36608

11176651


8.12

1

13312

11707381


8.13

1

126035

959208


8.14

2

830368

11176847

High pressure hose 1/4” S6-2300-S6


62


EF17196P00


NT O R F

5.19 5.24

8.3 8.13

5.22

88

8.12

8.14 8.5

8.6

5.11

8.8

29

8.10 8.7

8.1


30

EF17196P00


63



64


EF17196P00


8.9

8.14

8.7 8.6

8.8

8.1


8.10

EF17196P00


65


Notes


66


EF17196P00


9.

9.


PARAMETER SETTINGS


EF17196P00

Parameter settings

67


Parameter settings Code

Description

Setting

HDCY

Heavy duty cycle

15 minutes

NDCY

Normal duty cycle

20 minutes

LDCY

Low duty cycle

30 minutes

CMS

Cycle mode select

2

MPT

Maximum pumping time

15 minutes

VMF

Venting multiply factor

10 (/10) x

NOA

Number of attempts before pump holds

10 x

BCDC

Blink code duty cycle

4x

CSI

Command signal 'inverted'

1 (GINA) / YES (PC)

Consumption metering units each cycle : 14,75 cc


68

Parameter settings

EF17196P00


10.

10.


TESTING OF THE SYSTEM


EF17196P00

Testing of the system

69


Testing of the system Warning Only operate machine when fully familiar with the controls and permission of the person in charge at the working place. •

Remove the end-plugs out of the distributions blocks.

De-aerate pipe A • • • •

Start the pump manually with the Gina; leave the 5/2 magnet valve nonexcited (exit A). Close the distribution blocks with an end-plug as soon as main pipe (A) is completely clear of air and dirt. Stop the pump. Remove main pipe A.

De-aerate pipe B • • • • •

Mount main pipe (B) on exit A of the pump. Start the pump manually with the Gina; leave the 5/2 magnet valve nonexcited (exit A). Close the distribution blocks with an end-plug as soon as main pipe (B) is completely clear of air and dirt. Stop the pump. Connect main pipe (B) to exit B and main pipe (A) to exit A.

Accelerated test • • • • • • • •

Start an accelerated test by means of the test button on the pump or with the GINA. Check the main pipe for leakage. Check if all the grease points are provided with grease. Terminate the accelerated test by switching off the ignition. Switch the machine back on. Operate the machine in all positions and check if all the parts of the Twinlubrication have enough tolerance and do not jam or scrape. Check the timer settings by means of the GINA (if available). Shut the machine down.


70

Testing of the system

EF17196P00

Groeneveld Australia Pty. Ltd.

Groeneveld Information Technology B.V.

18 - 20 Mc Dougall Road P.O.Box 787 Sunbury, Vic 3429, AUSTRALIA Tel.: +61 397 4099943 Fax: +61 397 4099665

Stephensonweg 12, 4207 HB Gorinchem THE NETHERLANDS Tel.: +31 183 641400 Fax: +31 183 641690

Groeneveld Belgium NV/SA Industriezone Hogenakkerhoek Heirbaan 3, B-9150 Kruibeke, BELGIUM Tel.: +32 3 8979860 Fax: +32 3 8979861

Groeneveld New Zealand Ltd. 58 Newton Road P.O.Box 4509 Mt Maunganui, NEW ZEALAND Tel.: +64 7 5720684 Fax: +64 7 5724587

Groeneveld Polska Sp. Z.o.o. Groeneveld CPL Systems Canada Inc. 7065 Twiss Road R.R.#3. LOP 1BO Campbellville, Ontario, CANADA Tel: + 1 905 875 1017 Fax: + 1 905 875 2125

Ul. Ostrowska 476 61 - 342 Poznan, POLAND Tel.: +48 61 8726207/08/09 Fax: +48 61 8798166

Groeneveld South Africa Groeneveld Deutschland GMBH Bullermanshof 2B 47441 Moers-Hülsdonk, DEUTSCHLAND Tel.: +49 2841 793520 Fax: +49 2841 7935222

Unit 65, Sunny Rock Park Sun Rock Close, Germiston 1401 SOUTH AFRICA Tel.: +27 11 4503977 Fax.: +27 11 4503980

Groeneveld France

Groeneveld Ibérica S.A.

53, rue Antoine Condorcet 38090 Vaulx Milieu, FRANCE Tel.: +33 4 74999333 Fax: +33 4 74999350

Pol. Ind. Mercederias, C/. Font de Sant Llorenç 36 08720 Vilafranca del Penedès (Barcelona), SPAIN Tel.: +34 93 8171822 Fax: +34 93 8172061

Groeneveld France IT 53, rue Antoine Condorcet 38090 Vaulx Milieu, FRANCE Tel.: +33 4 74999333 Fax: +33 4 74999350

GINTEC Active Safety Ltd., 49, Hasharoshet 1st Karmiel, 20101, ISRAËL Tel.: +972 4 9882220 Fax: +972 4 9883179

Groeneveld L’Efficienza nel Trasporto S.r.l. (GENT) Via Chiari 100 23868 Valmadrera (Lecco), ITALIA Tel.: +39 3 41200536 Fax: +39 3 41201539

Groeneveld Italia (GRIT) Via Chiari 100 23868 Valmadrera (Lecco), ITALIA Tel.: +39 3 41201133 Fax: +39 3 41201158

Groeneveld Transport Efficiency B.V. Postbus 777, 4200 AT Gorinchem THE NETHERLANDS Tel.: +31 183 641400 Fax: +31 183 624993

Groeneveld Transport Efficiency U.K. Ltd. The Greentec Centre Gelders Hall Road, Shepshed Loughborough, Leicestershire, LE12 9NH UNITED KINGDOM Tel.: +44 1509 600033 Fax: +44 1509 602000

Groeneveld Transport Efficiency, Inc. 1130 Industrial Parkway North Brunswick, Ohio 44212, U.S.A. Tel.: +1 330 2254949 Toll free: +1 800 5867283 Fax: +1 330 2255213 Mobile: +1 800 5867283

Groeneveld Pacific West L.L.C. 1089 Valentine Avenue SE Pacific, WA 98047, U.S.A. Tel.: +1 253 8633700 Fax: +1 253 8633131 Mobile: +1 253 6061838

Groeneveld Atlantic South, Inc. 7820 Professional Place, suite #6 Tampa, FL 333637, U.S.A. Tel.: +1 883 983 1883 Fax: +1 813 983 1873 Toll free: +1 877 977 7772

Groeneveld Transport Efficiency B.V., Stephensonweg 12, 4207 HB Gorinchem, Postbus 777, 4200 AT Gorinchem, the Netherlands. Tel. +31 183 64 14 00, Fax +31 183 62 34 05, http:// www.groeneveld-groep.com

Cargadora Frontal Volvo Super

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