Cams 1v-2p Manual

CONTENTS 1. Safety rules of the machine ............................................................................................................... 2 1.1. Sticker attachment position for Warning ..................................................................................... 3 1.2. Operation of machine ................................................................................................................. 5 1.3. Troubleshooting .......................................................................................................................... 5 1.4. Emergency button ...................................................................................................................... 5 1.5. Main disconnection switch .......................................................................................................... 6 1.6. Indicator lamp (LED) ................................................................................................................... 6 2. Installation ......................................................................................................................................... 7 2.1. Conveyance of machine ............................................................................................................. 7 2.1.1. Dimension of machine ......................................................................................................... 7 2.1.2. Using carrier ......................................................................................................................... 7 2.1.3. Environment of installation ................................................................................................... 7 2.2. Balancing the machine ............................................................................................................... 8 2.3. Electrical connection ................................................................................................................... 8 2.4. Pneumatic connection ................................................................................................................ 9 2.5. Communication cable connection ............................................................................................. 10 3. Operation ........................................................................................................................................ 11 3.1. Running the machine ................................................................................................................ 11 3.2. Error message and troubleshooting ......................................................................................... 30 4. Maintenance .................................................................................................................................... 40 5. Adjustment for the main parts of the machine ................................................................................. 43 5.1. Timing belt tension adjustment ………….................................................................................. 44 5.2. Parts feeder and gun module adjustment ................................................................................. 44 5.3. Gun module and setter module adjustment .............................................................................. 45 5.4. Table position adjustment ......................................................................................................... 46 5.5. Prepare Line data using GemMaster ........................................................................................ 47

C A MS 1V-2P 1V-2P Ma nua nuall 9>

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YONG NAM ENG NGIINE NEE ERING C o.

If you operate the CAMS machine first time, please make sure to read the following instructions for your safety and proper operation. Safety rules on this manual are defined as DANGER, WARNING and CAUTION. If you do not keep the rules, physical damages on the human body can be occurred.

DANGER

Indicates an imminently hazardous situation which, if not avoided will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided may result in minor or moderate injury.


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Warning sticker is put on the machine for safe operation. When you operate the machine, observe the directions on the sticker.


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It shows that electric shock can be occurred by high voltage if you don’t keep this warning.

It shows that physical damage can be occurred on your hands if you don’t keep this warning.

Don’t open the safety guard while the machine is running.

You must be careful not to touch the electric part where this sign shows.

You must be careful not to touch the moving part where this sign shows.


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Your careful notice is needed on the Caution and Warning stickers attached to the each part of machine body. During the operation, please observe the below points. Read this manual carefully before operating machine to understand completely the way to deal with it. Do not touch any operating part of machine such as pneumatic cylinders and their linked parts and XY table etc. Before opening the electricity cover, cut off the main power and confirm that the main disconnection switch is off.

If you have any problems on the machine, troubleshooting should be handled by the designated After Service technician. Before cleaning or repairing machine, cut off the main power and wait for 1 minutes until the machine comes to be completely discharged. Air compressor should have enough capacity to get a good result. After finishing troubleshooting, cover the all covers that are uncovered during repairing.

In case of emergency situation, press emergency button which is in front panel. If you press emergency button, power will be off and machine will be stopped.

To restart machine, follow below sequence. Turn on the main disconnection switch. Eliminate emergency factor. Release emergency button by turning the emergency button knob to clock wise.


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Main disconnection switch is used to connect or disconnect main power of machine. To connect main power, press down the switch. In case of maintenance or repairing process, main disconnection switch should be off

There are three LEDs on operation panel. The first one from the right side is Green color which is lit when power is on. The second one is yellow. When error is occurred while the machine is running, machine will stop and this LED will start to blink. The third one is red color. If you stop machine by pressing stop button on LCD menu while running the machine, this LED will start to blink.

Figure 1.4 – Indic Indic ator lamp


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- Weight: Weight: 55 55 ㎏ (net weight) weight) - Size: 590×625×5 590×625×520 20 ㎜ (W×D×H)

Carrier should have enough capacity to sustain the load of machine as well as enough size. When you lift up the machine, fit the fork arm of carrier into the center of machine weight and lift up carefully to keep the balance of the machine.

- Temperature of surroundings When operation the machine : 0 40℃ (32 104℉) When preserving the machine : -25 55℃ (-13 131℉) - Humidity : Within 45 90％ (Relative humidity) ∼

∼

∼

∼

∼

WARNING

When you convey or lift up/down the machine with the conveying devices, you should keep the horizontal balance of machine to protect the machine from transportation and confirm worker’s safety. ▣ Check points before transportation (※ VERY IMPORTANT ※)

The four feet serve to center the machine. Make sure that the weight is evenly distributed on the four feet. - Place the machine on even surface to work on. - Alte Alterr the the heig height ht by by turn turnin ing g the the knob knob .


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CAUTION

Fasten the nut turning screw.

to fix the machine tightly from shaking by

Before installing and operating the machine, make sure the input voltage is proper range as below. - Input voltage : AC 110/220V , 50/60㎐ , 1 phase - Available range of voltage : Within 10% of regular voltage - Electric power : 240W - Power cable : IEC53 3G×1.5㎟

Figure 2.3 – Power Power cabl e

Figure 2.2 – Power conn ection

Connect the power cable

to the power inlet


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.


CAUTION

The following instructions must be observed for the proper function of machine. The compressed-air system must be enough capacity for a minimum operating pressure of between 5~6 bar to be maintained even at the moment of peak air consumption.

The pneumatic system of the machine must be supplied with waterless compressed air. The air supply line pressure must m ust be between 7 and 10 bar. set up a waterspout under the pneumatic system.

- Connect the hose to the air-fitting . - Use 10×6.5 10×6.5 ㎜ POLYURETHANE POLYURETHANE TUBE. TUBE.

The operating pressure is between 5 and 6 bars. It can be read from the pressure gauge . - Increase pressure : lift up rotating handle and turn to clockwise. - Decrease pressure : lift up rotation handle and turn to counter-clockwise. - After adjusting the air pressure, lock the rotation handle by pressing it.


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CAUTION

Turn the power of computer and machine off before connecting communication cable (RS232C or USB).

Using the RS232C communication cable included in the machine, connect machine with computer. - Connect DB9-connector (9pin female) to the COM1/COM2 port of PC and RS232C port of machine. Or you can use USB B type to A type cable


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to USB B type port of machine


CAMS 1V-2P is to make Hotfix motif using the data created by computer design program called GemMaster. You can make Hotfix motif efficiently with simple operation. It's available up to 2 different size or different color of rhinestone and stud. Just make design using GemMaster and send it to this machine. Put rhinestone to designated Parts-feeder each according to the design created by GemMaster. Put transfer sheet with sticky side up on XY table. Then it is ready to make Hotfix motif.

Figure 3.1 – Hotfix Hotfix moti f example 1

Figure 3.2 – Hotfix mo tif exampl e 2

Figure 3.3 – Hotfix mo tif exampl e 3


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Figure Figure 3.4 3.4 – Operat Operation ion panel panel Main disconnection switch Put down the switch to power on the machine. Emergency button Press this button when emergency situation is occurred. Then electric power will be disconnected soon. To restart machine, release this button by turning the knob to clock wise direction after eliminating emergency factor. LCD panel It can show up to 4 lines of 16 letters. You can see the information on which menu you are in and status of machine. LED There are three LEDs on operation panel. The first one from the left side is Green color which is lit when power is on. The second one is yellow. When error is occurred while the machine is running, machine will stop and this LED will start to blink. The third one is red color. If you stop machine by pressing stop button on LCD menu while running the machine, this LED will start to blink. ESC, ALT, TAB, SET button - ESC : This button is used to escape from the present menu. - ALT : This button gives alternative function when pushed with other button. It's only used in some menu. - TAB : This button is used to move cursor to next position. - SET : This button is used to enter submenu or do the function of selected item. Up/Down/Left/Right arrow key These keys are used to increase or decrease Figure in SYSTEM menu, or to move cursor in OUTPUT menu, or to move GUN module to designated position when cursor is on GUN in SYSTEM/ORG.ADJ/MPART/ menu.


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Vacuum sensor It shows the value of vacuum when GUN nozzle (see Figure 3.5) vacuum is on. USB Port It is used to upgrade program through this port

Parts feeder This is to supply rhinestones to GUN nozzle. Each Parts feeder has an aluminum wheel which has 30 holes at the same distance from the center. By this aluminum wheel, rhinestones are aligned. XY plate There are four XY plates that are to move transfer sheet to the designated position to make Hotfix motif. Each XY plate has the working area 250×300mm. They are driven by two step motors. One is for X axis, the other is for Y axis.


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(※ Don’ Don’ t put any heavy heavy weight weight stuff stuff on on the plate.) plate.) GUN module This is for picking up rhinestones from Parts feeder and supplying it to setter nozzle. Setter module This is for setting rhinestones to XY table after receiving rhinestones from GUN module. Parts feeder proximity sensor This is for finding out Parts feeder wheel origin position. Gun origin sensor This is for finding out Gun module origin position Setter origin sensor This is for finding out Setter module origin position

Solenoid block This is to control each pneumatic cylinder movement.


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Pneumatic system This purify the air, filter the water contained in the air, and regulate the compressed air then, it is supplied to the solenod block. Vacuum generator This is to generate vacuum for Gun holder and Setter to grip rhinestone.

Before Power on, for your safety, Make sure that Locking Knob is fixed to the Part feeder bracket. If the parts feeder bracket is not fixed and driven in the moving then the swing module hits on the parts feeder module, vacuum holder and cylinder rod could be injured.


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Before power on, make sure Air switch

is located at off position. (see Figure 3.8)

If Swing module module is located located at parts-feeder parts-feeder side, side, place Gun Gun module at ‘ Exchange Exchange positio position’ n’

(

in Figu Figure re 3.7) 3.7) manual manually ly before before power power on. (see Figure Figure 3.9) 3.9)


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Turn the power on by pushing main disconnection switch to ON position. Below message will appear on LCD.

After 1 second, LCD will turn to below menu and wait user button input.

Turn on the Air switch

by turning the knob. (see Figure 3.8)

1) Move cursor by pressing TAB button to on Top Menu (Figure 3.12). Then press SET button.(figure 3.13 Left) 2) Put the cursor to menu, then press SET button then LCD will turn to below message.(figure 3.13 Right)


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* Sub menu will be ready.(figure 3.13 Left) Now machine is ready to download data from PC. Click icon on GemMaster with left mouse button. * If below error message shows up on PC monitor (see Figure 3.14), take the following step. (1) Make sure that machine is connected with PC by RS232C cable or USB cable (see Figure 2.6. Communication cable connection) (2) Turn the power off and turn it on again. Then take above instruction step. (3) click File / Settings menu then GemMaster configuration window will show up. Change the parameter to correct value. Make sure that Baud Rate must be set to 57600. (4) If error message appears when Com Port is set to COM1, and Baud Rate is set to 57600, change Com Port to COM2. (5) If error message appears when Com Port is set to COM2, and Baud Rate is set to 57600, change Com Port to COM1. (see Figure 3.15)


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※※※ Baud Rate usually usually be set to 57600 ※※※ When file load is done successfully, LCD will show below menu.

When cursor is on GoToRun, press SET button. LCD will show below menu.

Move cursor to Run by pressing TAB button. Press SET button when cursor is on Run. Machine will start running. Before running, you must put rhinestones to its proper Parts feeder according to GemMaster data file you downloaded from PC. You can move Magazine with 1step by pressing 'Left or Right arrow button' when cursor is on 〈M〉after finding Magazine origin position by pressing 'SET' button. If you press ALT button when cursor is on ESC then you can select the head you want to


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run. (Figure 3.38)

LCD will show below menu at RUNNING. At this menu you can stop running by pressing 'SET' button. But Stop button will operate after air cylinders start moving.

When you press SET button LCD will turn to below menu.

If you press Left Left arrow button button then you can adjust adjust each each size of stone’ s parameters. parameters. In case you want to continue, press SET button when the cursor is on CONTINUE, or move cursor to CANCEL and press SET button to quit running. When you run again after canceling work, you can restart from the point you stopped before or from the first point.

When the cursor is on Step, you can control the last step point which CAMS worked before. Each button has a function as shown in Table 3.1 when cursor is on Step.


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ESC

ALT+SET

TAB

LEFT

RIGHT

Escape

Step Clear

Move to 〈M〉

Decrease 1 step

Increase 1 step

※ Fast step transfer : Press Left or Right Button for a few second.

There is a Vacuum sensor on front panel of the machine. Here, you will learn how to set DP2-20-P (SUNX made). Vacuum sensor looks like as Figure 3.21.

Move cursor to ' ’ at Top Top menu menu and press press 'SET' 'SET' butto button. n. Move cursor to the position as below using 'UP, DOWN, LEFT, RIGHT' arrow button. Now the cursor is on OUT0.0. OUT0.0 is output port for GUN vacuum. When the cursor is on as above, you can make GUN vacuum On/Off by pressing SET button. Press SET button. Then '.' will turn to 'O' as Figure 3.22 and GUN vacuum will turn on. ※ OUT0.0 : GUN vacuum, OUT 0.1 : SETTER vacuum

Read the Figure which is displayed on vacuum sensor. Let's regard it as n1. Just think its absolute value (ignore minus sign). Maybe, it will be around 40. Put the small piece of paper to the end of GUN nozzle. Then vacuum sensor figure will increase in absolute value. It will be around 80 or more. Let's regard it as n2. Now you can imagine that n1 is the Figure when GUN nozzle fail to pick up stone from


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Parts feeder wheel, and n2 is the maximum figure when GUN nozzle picks up stone successfully. Maybe it will be a little than n2 when GUN nozzle pick up stone because of vacuum leakage through the gap g ap between stone and GUN nozzle. Use formula below, figure out P1, P2.

Press 'MODE' button which is on vacuum sensor. Then P1 will blink. Using Up-arrow button and Down-arrow button on vacuum sensor, set P1 value you got from formula above. After setting P1, press 'MODE' again. P2 will be blink. Using Up-arrow button and Down-arrow button on vacuum sensor, set P2 value you got from formula above. When GUN nozzle pick up stone from Parts feeder wheel and vacuum sensor reach to P2, OUT1 LED will be turned on. When OUT1 LED is on, machine regards that GUN nozzle picks up stone successfully. Once OUT1 LED turns on, it will last until vacuum sensor down to reach P1. When GUN move down again even though it is holding stone, reduce P2 a little. When GUN move to Right even though it fails to pick up stone, increase P1 a little.

Move cursor to ‘ mode.

’

at Top menu and press SET button. Now you are in INPUT

This is for the test of each sensor input status. When sensor is on, one of dots on LCD which is assigned to this sensor will turn to I. To escape from this menu, push ESC button.

Input

7

6

5

IN0

GUN up sensor

GUN down sensor

Setter origin sensor

IN1

-

-

-


4

3

2

1

0

GUN origin sensor

Parts feeder1 proximity sensor

Parts feeder2 proximity sensor

Y origin sensor

X origin sensor

-

-

-

-

Gun vacuum sensor

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Move cursor to mode.

at Top MENU and press SET button. Now you are in OUTPUT

This is for test of each output port status. In this mode, you can move cursor using . TAB button is not used to move cursor in this mode. You can toggle output by pressing SET button. When output port is Active, it displays 'O'. (oh is not zero ! ☞ O : Output) ※ It's very important not to change any output port status on this mode without fully understand which port is assigned to what. If you change output port status without knowing that, the machine can get damage.

Output OUT0

7

6

-

5

-

-

4

3

2

1

0

-

Setter up/down solenoid

GUN up/down solenoid

Setter vacuum

GUN vacuum

Move cursor to ‘ ’ on Top menu. Press Press SET button. button. Now you are in TEST TEST mode. mode. There are three sub menu prepared for TEST mode. This is for testing each motor of machine manually. Move cursor by pressing TAB button to the section you want. Then follow the below sentences.

ESC Escape test mode

ALT

TAB

SET

UP

DOWN

LEFT

RIGHT

-

Move to next menu

Find XY origin

Move Y table (back)

Move Y table (front)

Move X table (left)

Move X table (right)


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ESC

ALT

TAB

SET

UP

DOWN

Escape test mode

-

Move to next menu

Find P.F.1 origin

-

-

ESC

ALT

TAB

SET

UP

DOWN

Escape test mode

-

Move to next menu

Find P.F.2 origin

-

-

ESC

ALT

TAB

SET

Escape test mode

ESC Escape test mode

Release Move to Find Gun Gun next module module menu origin motor

ALT

TAB

Release Move to Setter next module menu motor

SET

UP UP

-

RIGHT

Spin P.F. Spin P.F. (ccw) (cw)

LEFT

RIGHT

Spin P.F. Spin P.F. (ccw) (cw)

DOWN

LEFT

Adjust Swing Gun speed module (Figure 3.26) (cw)

RIGHT Gun module (ccw)

UP

DOWN

LEFT

RIGHT

-

Adjust Spin speed (Figure 3.27)

Setter module (ccw)

Setter module (cw)

Find Setter module origin


LEFT

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Move cursor on the turn to as below.

’

on the top top menu and press press SET SET button, button, then then LCD will will

Cursor will be on you are in '

when you enter

menu. Press SET button. Now

'.

Cursor will be on when you enter ‘ LEFT’ LEFT’ . If If you you pres press s SET SET butt button on on the the ‘ RIGHT’ re-press SE SET bu button, ‘ LEFT’ .


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menu. Already magazine is selected , the then n ‘ MAG’ MAG’ is goin going g to to cha chang nge e


LEFT(PF1 LEFT(PF1)) in select selected, ed, move move cursor cursor to ‘ P/F’ P/F’ and press press SET SET button. button. Part Parts s Feeder Feeder wheel will start moving to find out its origin point. After finding out its origin point, it will move move to 'Gem pick pick up positio position n ( in Figure Figure 3.7)' 3.7)' and '*****' '*****' will turn to proper proper value and its coordinate will be shown as Figure 3.31. In case you want to adjust Parts feeder coordinate, press Left arrow button or Right arrow button, then you can move Parts feeder figure. If you are going to adjust to work position then as above move cursor to press SET button.

This mean means s Parts Parts feede feederr wheel wheel is loca located ted at at ‘ Gem pick pick up posit position’ ion’ coordinate is 00200.

and its its

Move cursor to ‘ ’ . Gun is the the upper cylinder cylinder module module which has pick up holder holder at the end of it. In case you want to adjust Gun module position, after press SET button, Left arrow arrow button button or Right arrow arrow button, button, then you you can move Gun Gun module to to ‘ Gem pick up posi positi tion on’’ or ‘ Excha Exchang nge e pos posit itio ion’ n’ . Whe When n Gun Gun modu module le loca locate ted d ‘ Gem pick pick up position’ position’ , press Up button button or Down Down button, then then you can move move Gun module to upside upside or downside.

In the state which the Gun is down, look carefully whether the stone hole in parts feeder wheel is exactly matched with Gun nozzle. If it is not correctly matched, you try to match by spinning parts feeder wheel.


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Move cursor to ‘ ’ LCD will turn to as below.

on the ‘

’

menu and and press press SET SET button button,, then then

Now cursor is on ' ' and press SET button. Gun module will start moving to find out its origin point. After finding out its origin point, it will move to 'Exchange position' and '****' will turn to proper value and its coordinate will be displayed as Figure 3.34.

This means Gun module is located at 33 steps right from origin point. In case you want to adjust Gun module to make plumb. Press Left arrow button or Right arrow button, then you can move Gun module.

Move cursor to ‘

’

and press press SET button, button, then LCD LCD will turn turn to as as below. below.

Now cursor is on ' ' and press SET button. Setter module will start moving to find out its origin point. After finding out its origin point, it will move to 'Exchange position' and '****' will turn to proper value and its coordinate will be displayed as Figure 3.36.


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This means Gun module is located at 33 steps left from origin point. In case you want to adjust Gun module to make plumb. Press Left arrow button or Right arrow button, then you can move Gun module. ※ If you press up or down button then you can move setter cylinder.

Move cursor to ‘

’

and press press SET button, button, then LCD will turn turn to as as below. below.

Press Tab button. XY table will start moving to find out its center point. After finding out its center point, '*****:*****' will turn to proper value and its coordinate will be displayed as Figure 3.38.

This means XY center point is 8116 steps away from X axis origin point and 9740 steps away from Y axis origin point. In case you want to adjust origin point. Press Left, Right, Up and Down arrow button, then you can move XY table. Most suitable point is center point of XY table.

Move cursor to ‘

’


and press press SET button button,, then LCD LCD will turn turn to as as below. below.

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Now you are in PARAMETER SET mode. There are six sub menu prepared for PARAMETER SET mode. This is for adjusting work speed of each parts feeder manually. Move cursor by pressing TAB button to the section you want. If you press SET button when cursor is on ~SS6 then LCD will turn to as below.

There are six parameters. The parameters in the menu is shown in 10ms. This means ‘ ’ is 3×10ms, 3×10ms, and pick pick up calibrat calibration ion value value means means delaying delaying time time of Gun nozz nozzle le at at the the ‘ Gem Gem pick pick up up pos posit itio ion’ n’ . So if ‘ ’ has high high value, value, then then gem pick pick up up time will be increased but the movement will be more exact. Press Up arrow button or Down arrow button, then you can adjust value. ‘ ’ means means dela delayin ying g time time of Gun Gun nozz nozzle le at the the ‘ Excha Exchang nge e pos posit itio ion’ n’ and and ‘ ’ means delaying delaying time time of Setter Setter nozzle nozzle when Setter nozzle set down the gem at the XY table. ‘ ’ mean means s spe speed ed of gun gun module module when when gun modu module le move move to to ‘ gem exchang exchange e positi position’ on’ with with gem. gem. ‘ ’ means speed of setter module when setter module move to XY stage side with gem. Now, if you press SET button when cursor is on ‘ ’ then then LCD LCD will will turn turn to as below.

Now you are in COMMON PARAMETER mode. There are four sub menu prepared for COMMON PARAMETER mode. This is for adjusting common work speed. Move cursor by pressing TAB button to the section you want. ‘ ’ means delayin delaying g time of setter setter cylinder cylinder after Setter Setter nozzle nozzle set down gem gem at the XY table.


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‘ ’ means means spee speed d of swing swing modul module e when when swin swing g modul module e move move to to ‘ gem exchang exchange e positio position’ n’ withou withoutt gem. gem. ‘ ’ means means spee speed d of sett setter er modul module e when when sette setterr modul module e move move to ‘ gem exchang exchange e positio position’ n’ withou withoutt gem. gem. ‘ ’ means delayin delaying g time of setter setter module module when setter setter cylinder cylinder is coming coming up without gem.

Move cursor to ‘ ’ and press press SET button, button, then LCD will turn turn to as as below. below. There are six sub menu prepared for DRIVER PARAMETER mode. This is for adjusting Current of motor driver. Move cursor by pressing TAB button to the section you want.

Move cursor to ‘

’

and press press SET button, button, then then LCD will will turn turn to as below. below.

When error occurs while running the machine, machine stops and error code display on LCD. You can find out what causes error by this error code.

1) Cause Cause of error error : CAMS 1V-2P 1V-2P can’ can’ t get a supply air. 2) Check the following. Is air switch turned on? z If air switch turned off, then turn on it. Is the scale of air service unit between 5 and 6 bar? z NO - lift up rotating handle of air service unit and turn to clockwise. YES – Go to to next next ste step p Is air hose properly plugged into the fitting? z NO – connect Air hose hose into the fitting. fitting.


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1) Cause Cause of error : Swing Swing origin sensor sensor can’ can’ t recognize recognize swing swing position. position. 2) Check the following. Is the sensor cable connected to the sensor properly? z NO – connect sensor sensor cable to the sensor. sensor. YES – Go to to next next ste step p z

Check swing origin sensor. If sensor is not good, then change Swing origin sensor. Whether sensor is working or not, You can check in the INPUT mode.

z

Does the sensor dog fasten to gun bracket tightly? Do the sensor dog Fasten to gun bracket tightly.


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1) Cause of error : When gun cylinder up time is more than 2.5sec. 2) Check the following. Check Air on/off switch and pressure of air service unit(5~6bar) z Check gun up/down sensor. z If gun rod is stuck tightly to gun bracket, then put oil to gun rod and move z up and down a few times

1) Cause of error : X origin sensor sensor can’ can’ t recognize recognize X senor dog dog at the origin origin point. point. (left) (left) 2) Check the following. Is the sensor cable connected to the sensor properly? z NO – connect sensor sensor cable to the sensor. sensor. YES – Go to to next next ste step p z

Check X axis origin sensor.


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If sensor is not good, then change X origin sensor. Whether sensor is working or not, you can check in the INPUT mode.

1) Cause of error : Y origin sensor sensor can’ can’ t recognize recognize Y senor senor dog at the origin origin point.(ba point.(back) ck) 2) Check the following. Is the sensor cable connected to the sensor properly? z NO – connect sensor sensor cable to the sensor. sensor. YES – Go to to next next ste step p Check Y axis origin sensor. z If sensor is not good, then change Y axis origin sensor. Whether sensor is working or not, you can check in the INPUT mode.

1) Cause of error : Swing origin origin sensor sensor can’ t recognize recognize swing senor senor dog at the the origin point. point. (gem exchange position) 2) Check the following. Is the sensor cable connected to the sensor properly? z NO – connect sensor sensor cable to the sensor. sensor. YES – Go to to next next ste step p Check Swing origin sensor. z If sensor is not good, then change Swing origin sensor. Whether sensor is working or not, you can check in the INPUT mode.

1) Cause of error : Spin origin origin sensor can’ can’ t recognize recognize Spin senor senor dog at the origin origin point. (bottom) (bottom) 2) Check the following. Is the sensor cable connected to the sensor properly? z NO – Connect Connect sensor sensor cable to the sensor. sensor. YES – Go to to next next ste step p


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z

Check Spin origin sensor. If sensor is not good, then change Spin origin sensor. Whether sensor is working or not, you can check in the INPUT mode.

1) Cause of error : P.F.1 Proximit Proximity y sensor sensor can’ t recognize recognize origin origin point. point. (ccw). 2) Take the following steps. Check the working of PF1 proximity sensor. z Go to press SET button.

Go to

press SET button.

Go to press SET button. If the machine doing well, LCD will show you Figure3.50 or sensor does not work properly, LCD will show you Figure3.51 If your machine has error.

z

Please follow below instruction. We fixed sensor pin like pic. New parts feeder plate.


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You can find proximity sensor right side of parts feeder cup.

Go to menu 3. INPUT.

And you should match sensor pin and proximity sensor by adjusting proximity sensor`s height in back side of cup. Refer Figure3.54.


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And If the sensor dog and proximity sensor are not match,[ I ] mark will remain on the screen.

Or if the sensor dog and proximity sensor are mark will disappear on the screen.

match properly,[ I ]

If you did everything , but nothing happen on your machine. you should adjust proximity sensor using your hand.


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After work, you should fasten the nut. Use the spanner (13mm).

1) Cause of error : There are more than 14,000EA of gem in the design source. 2) Adjust quantity of gem less than th an 14,000EA in the GemMaster.


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1) Cause of error : Download wrong design motif file or data comm unication error. 2) Download data again at the GemMaster then check data cable and connection.

1) Cause of error : When gun cylinder down time is more than 2.5sec. 2) check the following. Check Air on/off switch and pressure of air service unit(5~6bar) z Check gun up/down sensor. z If gun rod is stuck tightly to gun bracket, then put oil to gun rod and move z up and down a few times

1) Cause of error : When gun cylinder up time is more than 2.5sec. 2) check the following. Check Air on/off switch and pressure of air service unit(5~6bar) z Check gun up/down sensor. z If gun rod is stuck tightly to gun bracket, then put oil to gun rod and move z up and down a few times

1) Cause of error : Check quantity of gem in the parts feeder cup(fill the parts feeder cup with gem) and parts feeder origin point, parts feeder knob. Adjust gem pick-up position. 2) check the following. Is the parts feeder cup filled fi lled with quantity of gem? z NO – Fill the parts parts feeder feeder cup cup with gem YES – Go to to next next ste step p look carefully whether the stone hole in parts feeder wheel is exactly z matched with Gun nozzle If the stone hole in parts feeder wheel is not matched with Gun nozzle, then you try to match by spinning parts feeder wheel.


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1) Cause of error : P.F.2 Proximit Proximity y sensor sensor can’ t recognize recognize origin origin point. point. (ccw). 2) See See Erro Errorr code code : ‘ 27’ 27’

1) Cause of error : The CAN COMM Cable connector is not properly plugged into the socket. Check the connection of the CAN COMM Cable connector and the socket, then Turn the power off and turn it on again. Use two other CAN COMM Cable socket in Driver board and LCD board. Exchange the CAN COMM Cable. Consult with agent then test and exchange PCB board.

1) Cause of error : LCD board board don’ don’ t have a response response from from the Driver Driver board. board. 2) check the following. Check the connection of the CAN COMM Cable connector and the socket, then Turn the power off and turn it on again. Use two other CAN COMM Cable socket in Driver board and LCD board. Exchange the CAN COMM Cable. Consult with agent then test and exchange PCB board.

※ When machine is not working correctly, check Air pressure first.


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For your safety, follow the below procedure before doing maintenance. Turn off the main disconnection switch. Turn off the Air on/off switch. In case of opening the control box cover which is at the back side of machine, make sure to take the power cable off the power connector for your safety. (※ No one should open the control box cover except designated after sale service personnel.) If you face any suspicious situation during checking the machine, contact your local Service Agent.

If water is gathered in Air filter , water separator and air service unit , then it is drained automatically. Therefore you must set up a waterspout under the pneumatic system.

※ It is not needed to turn off main disconnection switch when water drain is executed. ※ To prevent injuries, release release compressed air completely before inspection

IMPORTANT

The pneumatic system of machine must be supplied with waterless compressed air.


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CAUTION

Turn off main disconnection switch when cleaning fan filter.

There is a fan at the right side for ventilating. Clean the fan filter regularly by blowing up using compressed air gun for good system condition.


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Period

Items

Method

Standard

(O) (O)

Visu Visual al

5~6 5~6 bar bar

Conn Connec ecti tion ons s for for pneu pneuma mati tic c line line (M) (M)

Vis Visual ual

Fast Fasten en Clamp lamp tigh tightl tly y

Connections for RS232C cable, Power cable

Visual

Air Regu Regula lato torr Pres Pressu sure re Prior inspection

GUN module

(M)

Functional Test

Setter module

(M)

Functional Test

Emergency switch

(M)

Functional Test

Connect tightly to the equipment Check the operation of Main Disconnection switch Check the operation of LED Lamp when it turns ON Check the operation of the GUN up-down sensor Check the operation of the XY stage updown sensor Check the operation of XY table Check the operation of Parts feeder Check the operation of GUN module and photo sensor Check the operation of Setter Setter module module and photo sensor Check the operation of Emergency switch

Screws

(M) (M)

Visual ual

Mus Must be fas fastene ened

(O)

Operation of Main Disconnection Functional (M) SW Test

Monthly inspection

Operation of Solenoid Valve

(M)

Visual & Functional

GUN up-down sensor

(M)

Visual

XY stage up-d p-down sens ensor

(M)

Visual

Functional test Functional (M) Test

XY table

(M)

Parts feeder

(note) (O) A responsibility of operator (M) A responsibility of maintenance engineer


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[Part Division] 1) Head Part - Gun cylinder, gun nozzle - Gun origin sensor, setter origin sensor - Setter cylinder, setter nozzle - Vacuum sensor 2) Magazine Part - Parts feeder plate - Parts feeder plate origin sensor 3) Table Part - XY plate - X, Y axis origin sensor


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Check timing belt tension of X axis and Y axis first. If it is too loose, it is difficult to get a good result as shown on the PC monitor. If the tension is too high, motor shaft and timing belt can get damage easily. I recommend to adjust it as much as the tension of classic guitar string Use X axis and Y axis tension bolt shown in Figure 5.2.

1) For adjust the PF1 parts feeder plate, Move the Magazine part.

Press set button when cursor is on ‘ Press set button when cursor is on ‘

’ ’

2) Swing the gun cylinder.

Press set button when cursor is on ‘ ’ then gun module will be located at origin point. Now press left arrow button then gun module will will be loc locat ated ed at at ‘ gem gem excha exchang nge e posi positio tion’ n’ . 3) Up and Down the gun cylinder for checking align the gun nozzle and parts feeder plate hole. If alignment status is not good, move the parts feeder plate by (+) or (-).


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Press set button when cursor is on ‘ ’ then part part feeder feeder will be located located origin point. Press left arrow button(ccw) or right arrow button(cw) then you can adjust work position of part feeder. 4) After finish to adjusting the PF1 parts feeder plate, Next to PF2 parts feeder plate.

Press SET button when cursor is on ‘

’ .

5) Following the sequence 1)~3) and same to PF2 parts feeder plate 6) If you replace parts feeder plate, for example you need to change SS10 plate to SS16 in PF2 parts feeder position, at first replace parts feeder plate(P.F.P) and press set button for checking rotating P.F.P correctly and then check alignment Gun Nozzle and P.F.P hole.(following sequence 2)~3))

1) Adjust gun module origin position.

Press set button when cursor is on ‘ ’ . Press left arrow button(cw) or right arrow button(ccw) then you can adjust gun module to make plumb.


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2) Press SET button for Setter Cylinder origin position.

Press set button when cursor is on ‘ ’ . Press left arrow button(cw) or right arrow button(ccw) then you can adjust setter module to make plumb. If you press up arrow button or down arrow button then you move setter cylinder forward or backward. 3) Check aligns between the Gun G un Nozzle and Setter Nozzle. 4) If the alignment is not good, move the Setter Cylinder by (+) or (-).

1) Adjust proper XY center position.

Press SET button. XY table will start moving to find out its center point. After finding out its center point then press Left, Right, Up and Down arrow button, now you can move XY table.


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Draw Lines using GemMaster as shown in Figure 5.5 This is for making it easy to see how the machine set stones on XY table. I recommend to using rhinestone and setting the distance to .

After selecting stone, draw line using Icon . (see Figure 5.5) Draw one line first like and copy it to draw lines like .


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Cams 1v-2p Manual

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