Cabling Flexi Multiradio 10 Base Station

WCDMA RAN, Rel. RU40, Operating Documentation, Issue 06 Cabling Flexi Multiradio 10 Base Station DN09107822 Issue 11 Approval Date 2014-06-24

Cabling Flexi Multiradio 10 Base Station

The information in this document is subject to change without notice and describes only the product defined in the introduction of this documentation. This documentation is intended for the use of Nokia Solutions and Networks customers only for the purposes of the agreement under which the document is submitted, and no part of it may be used, reproduced, modified or transmitted in any form or means without the prior written permission of Nokia Solutions and Networks. The documentation has been prepared to be used by professional and properly trained personnel, and the customer assumes full responsibility when using it. Nokia Solutions and Networks welcomes customer comments as part of the process of continuous development and improvement of the documentation. The information or statements given in this documentation concerning the suitability, capacity, or performance of the mentioned hardware or software products are given "as is" and all liability arising in connection with such hardware or software products shall be defined conclusively and finally in a separate agreement between Nokia Solutions and Networks and the customer. However, Nokia Solutions and Networks has made all reasonable efforts to ensure that the instructions contained in the document are adequate and free of material errors and omissions. Nokia Solutions and Networks will, if deemed necessary by Nokia Solutions and Networks, explain issues which may not be covered by the document. Nokia Solutions and Networks will correct errors in this documentation as soon as possible. IN NO EVENT WILL Nokia Solutions and Networks BE LIABLE FOR ERRORS IN THIS DOCUMENTATION OR FOR ANY DAMAGES, INCLUDING BUT NOT LIMITED TO SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL OR ANY LOSSES, SUCH AS BUT NOT LIMITED TO LOSS OF PROFIT, REVENUE, BUSINESS INTERRUPTION, BUSINESS OPPORTUNITY OR DATA,THAT MAY ARISE FROM THE USE OF THIS DOCUMENT OR THE INFORMATION IN IT. This documentation and the product it describes are considered protected by copyrights and other intellectual property rights according to the applicable laws. NSN is a trademark of Nokia Solutions and Networks. Nokia is a registered trademark of Nokia Corporation. Other product names mentioned in this document may be trademarks of their respective owners, and they are mentioned for identification purposes only. Copyright © Nokia Solutions and Networks 2014. All rights reserved

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Important Notice on Product Safety This product may present safety risks due to laser, electricity, heat, and other sources of danger. Only trained and qualified personnel may install, operate, maintain or otherwise handle this product and only after having carefully read the safety information applicable to this product. The safety information is provided in the Safety Information section in the “Legal, Safety and Environmental Information” part of this document or documentation set.

Nokia Solutions and Networks is continually striving to reduce the adverse environmental effects of its products and services. We would like to encourage you as our customers and users to join us in working towards a cleaner, safer environment. Please recycle product packaging and follow the recommendations for power use and proper disposal of our products and their components. If you should have questions regarding our Environmental Policy or any of the environmental services we offer, please contact us at Nokia Solutions and Networks for any additional information.

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Table of Contents This document has 64 pages

Summary of changes..................................................................... 7

1 1.1 1.2 1.3 1.3.1 1.3.2 1.3.3 1.4 1.4.1 1.4.2 1.4.3 1.4.4

Connecting System Module (FSMx) core cabling.......................... 9 Connecting external power feed.................................................... 9 Connecting internal optical cables............................................... 16 Connecting transmission cables.................................................. 21 Overview of connecting transmission cabling.............................. 21 Connecting RJ45 transmission cable...........................................21 Connecting SFP transmission cable............................................ 23 Connecting FSMx core optional cabling.......................................27 Connecting Sync Out cable..........................................................27 Connecting Sync In cable............................................................ 28 Connecting External Alarms and Controls (EAC) cable...............29 Connecting external IP devices....................................................30

2 2.1 2.2 2.3

Connecting Flexi Multiradio 10 BTS Power Distribution SubModule (FPFD) cabling................................................................ 32 FPFD v. 103 cabling..................................................................... 32 FPFD v. 204 Efore cabling........................................................... 37 FPFD v. 204 Artesyn cabling........................................................41

3

Connecting Flexi Multiradio 10 BTS optional Transmission SubModule (FTIF) cabling.................................................................. 47

4

Connecting Flexi Multiradio 10 BTS Capacity Extension SubModule (FBBA) cabling................................................................ 49

5

Connecting Flexi Multiradio 10 BTS Capacity Extension SubModule (FBBC) cabling................................................................ 53

6

Checklist for cabling Flexi Multiradio 10 BTS...............................57

7 7.1 7.2

Appendices.................................................................................. 58 Contents of the Flexi Multiradio 10 BTS optical cable deliveries. 58 Contents of the Flexi Multiradio 10 BTS optical transceiver deliveries...................................................................................... 59 Contents of the Flexi Multiradio 10 BTS transmission cable deliveries...................................................................................... 59 Contents of the Flexi Multiradio 10 BTS synchronization cable deliveries...................................................................................... 60 EAC cable (FTSI 472578A) wiring............................................... 61 Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD) control panel.................................................................................62

7.3 7.4 7.5 7.6

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List of Figures

4

Figure 1

Routing DC power cable through cable entry.......................................9

Figure 2

Loosen screw terminals......................................................................10

Figure 3

Stripping DC power cable...................................................................10

Figure 4

Inserting DC power cable to IP boot................................................... 11

Figure 5

Removing narrow end of IP boot........................................................ 12

Figure 6

Removing tape................................................................................... 12

Figure 7

Insert DC power cable wires...............................................................13

Figure 8

Tighten screw terminals......................................................................14

Figure 9

Fixing IP boot......................................................................................15

Figure 10

Install cable entries.............................................................................16

Figure 11

Installing optical transceiver............................................................... 18

Figure 12

Pulling back cable connector seal...................................................... 19

Figure 13

Connecting optical cable.................................................................... 19

Figure 14

Installing optical cable connector seal................................................ 19

Figure 15

Routing optical cable.......................................................................... 20

Figure 16

Connecting RJ45 transmission cable................................................. 22

Figure 17

Inserting optical transceiver................................................................24

Figure 18

Pulling back the connector seal..........................................................25

Figure 19


Figure 20


Figure 21

Pushing the connector seal in place...................................................26

Figure 22

Connecting Sync Out cable................................................................ 27

Figure 23

Connecting Sync In cable...................................................................28

Figure 24

Connecting EAC cable....................................................................... 29

Figure 25

Connecting RJ45 cable to LMP port...................................................31

Figure 26

Pulling FSMx core out........................................................................ 33

Figure 27

Loosening FPFD screw terminals.......................................................33

Figure 28

Wrapping tape around wires...............................................................34

Figure 29

Inserting cable to IP boot....................................................................34

Figure 30

Removing tape................................................................................... 35

Figure 31

Connecting FPFD DC output cable wires...........................................35

Figure 32

Tightening FPFD screw terminals.......................................................35

Figure 33

Fixing IP boot......................................................................................36

Figure 34


Figure 35


Figure 36


Figure 37

Removing tape................................................................................... 39

Figure 38


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Figure 39


Figure 40

Fixing IP boot......................................................................................41

Figure 41


Figure 42


Figure 43


Figure 44

Removing tape................................................................................... 44

Figure 45


Figure 46


Figure 47

Fixing IP boot......................................................................................46

Figure 48

Connecting FTIF cabling.................................................................... 47

Figure 49

Removing FBBA IP seals................................................................... 49

Figure 50

Connecting power cable..................................................................... 49

Figure 51

Chaining power cable......................................................................... 50

Figure 52

Connecting QSFP cable..................................................................... 50

Figure 53

Connecting second QSPF cable........................................................ 51

Figure 54

Bending the QSFP cables (1).............................................................52

Figure 55


Figure 56

Removing FBBC IP seals................................................................... 53

Figure 57

Connecting power cable..................................................................... 53

Figure 58

Connecting QSFP cable..................................................................... 54

Figure 59

Connecting second QSFP cable........................................................ 55

Figure 60


Figure 61


Figure 62

FPFD control panel.............................................................................62

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List of Tables

6

Table 1

RAT releases covered by the document...............................................7

Table 2

Optical cable deliveries.......................................................................58

Table 3

Optical transceiver deliveries..............................................................59

Table 4

Transmission cable deliveries.............................................................59

Table 5

Sync cable deliveries..........................................................................60

Table 6

EAC cable (FTSI) wiring..................................................................... 61

Table 7

FPFD LED indications........................................................................ 63

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Summary of changes

Summary of changes Changes between document issues are cumulative. Therefore, the latest document issue contains all changes made to previous issues. This document is common for all Radio Access Technologies (RAT). You may find here information about solutions that are not available or supported in a specific SW release or RAT. Table RAT releases covered by the document lists all SW releases covered by the content of this document. For features supported in your SW release, see respective feature documentation chapter in the system library. Table 1

RAT releases covered by the document

Radio Access Technology (RAT)

Product release

GSM

RG20, RG30

LTE

RL25TD, RL35TD, RL45TD RL40, RL50, RL60

WCDMA

RU40

Flexi Multiradio 10 BTS is on WN8.0 3.0 level and is not valid for RU50.

Changes between issues 10 (2014-06-04) and 11 (2014-06-24) Connecting Sync In cable •

GPS cable assembly 300 m has been added to the list.

FPFD v. 204 Efore cabling •

New chapter.

FPFD v. 204 Artesyn cabling •

New chapter.

Changes between issues 09 (2014-03-25) and 10 (2014-06-04) Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD) control panel •

Over tempreture removed from the red LED fault case in Table 7: FPFD LED indications.

FPFD v. 103 cabling •

Information about required tool has been added to Step 2.

Connecting SFP transmission cable •

Information about using reel-type connection cleaner has been added to Step 5.

Connecting internal optical cables • •

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Step 4 has been updated. Note has been updated.

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Summary of changes


Changes between issues 08 (2014-03-07) and 09 (2014-03-25) Connecting Flexi Multiradio 10 BTS Capacity Extension Sub-Module (FBBC) cabling •

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New chapter.

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Connecting System Module (FSMx) core cabling

1 Connecting System Module (FSMx) core cabling 1.1 Connecting external power feed Before you start

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The FSMx core DC input is only used when there is no Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD) in the configuration. External surge protection is always needed in outdoor installations with FSMF DC input (with or without FPFD) if the input power feeder length exceeds 10 m. (Installed close to FSMF DC input port). Shielded power feeder is always needed in outdoor installations when the power feeder length exceeds 4 m. The power feeder cable needs to be grounded at both ends. Make sure that the module is grounded. Choose a DC power cable between outer diameters with a sealing of 6 mm to 20 mm (0.24-0.79 in.).

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WARNING! Risk of short circuit. Make sure the main site switch is in the OFF position before you connect the DC power cable. NOTICE: Incorrect cables and seals may not provide appropriate ingress protection. Use only tested IP65 class outdoor cables with seals provided by NSN. This is required for both indoor and outdoor installations, including the outdoor cabinet. The power cable must be connected before power is applied to the system.

1

Route the DC power cable through the cable entry. Figure 1

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Routing DC power cable through cable entry

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Loosen the screw terminals of the DC in port on the FSMx front panel. Figure 2

Loosen screw terminals

DCin

+ -

3

Strip the DC power cable and wrap tape around the exposed wires in order not to break the IP boot. Figure 3

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Stripping DC power cable

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Insert the taped end of the DC power cable to the IP boot. Figure 4

Inserting DC power cable to IP boot

When using a thick cable, the narrow end of the IP boot can be removed using scissors. Cut in one go so that you get a clean cut surface. See Figure 5: Removing narrow end of IP boot for details. Note that you can insert only one DC cable with a diameter of max. 20 mm (0.79 in.) to the IP boot. Minimum cable diameter is 6 mm (0.24 in.).

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Figure 5


Removing narrow end of IP boot

Cablediameter17.1 -20.0 mm cutwithscissorsinonego Cablediameter10.1 - 17.0 mm cutwithscissorsinonego Cablediameter 6.0 - 10.0 mm (nocuttingneed)

5

Remove the tape. Figure 6

6

Removing tape

Insert the DC power cable to the screw terminal and make sure that the polarity of the wires is correct. Connect the wires to the V48N- and V48RTN+ connectors according to the markings on the cable.

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WARNING! Risk of power supply failure and, in rare cases, of short circuit. Check that the polarity is correct according to the markings on the cable. Figure 7

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Insert DC power cable wires

Tighten the screw terminals to 5.0 Nm (3.69 ft-lb). Make sure that the DC power cable is not bent to the left or right in order to avoid tension to the DC input terminals.

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Figure 8

14


Tighten screw terminals

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Fix the IP boot in place and fix the screw. Tighten to max. 2.0 Nm (1.48 ft-lb). Figure 9

Fixing IP boot

1

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9


Install the cable entries. Figure 10

Install cable entries

10 Fix the cable entry screws. 11 Fix the DC power cable to the side of the module casing with cable ties.

1.2 Connecting internal optical cables Purpose The optical cables connected between the System Module and each of the RF Modules or Remote Radio Heads (or the system extension module) are used for transmitting signals between modules. The System Module supports optical cables in three length ranges: 1. 0 - 13 km (depending on the RF HW version, the values might vary as follows: 0 - 10 ... 13 km) 2. 13 - 26 km (depending on the RF HW version, the values might vary as follows: 10 ... 13 km or 20 ... 26 km) 3. 26 - 39 km (depending on the RF HW version, the values might vary as follows: 20 ... 26 km or 30 ... 39 km) The RF Modules must be connected to the System Module with a fiber from the same length range. Note that in case of RF chaining, the optical cable length from the System Module to any RF Module in chain must remain in the same length range. In case of RF Modules chaining, the length range is the total optical path length between the System Module and the last RF Module in chain. See Contents of the Flexi Multiradio 10 BTS optical cable deliveries and Contents of the Flexi Multiradio 10 BTS optical transceiver deliveries for supported cables and optical transceivers.

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Before you start

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WARNING! Risk of eye damage caused by invisible laser beam. Make sure that the laser beam is switched off when optical cables are installed. CAUTION! Risk of personal injury. Always stop transmission before detaching the optical fiber from an optical fiber connector marked with a warning triangle. NOTICE: Incorrect cables and seals may not provide appropriate ingress protection. Use only tested IP65 class outdoor cables with seals provided by NSN. This is required for both indoor and outdoor installations, including the outdoor cabinet. NOTICE: Overbending the optical fiber cables damages the cables and can detach or damage the connectors. Do not bend optical fibre cables to a radius smaller than the minimum radius of 70 mm (2.76 inches) for cables with diameter 7 mm (0.28 inches) or 50 mm (1.97 inches) for cables with diameter 5 mm (0.20 inches). NOTICE: The optical fiber connector is fragile. Handle it with care. NOTICE: Optical cables are fragile. Always route the optical cable to the direction it is bended. NOTICE: Optical fibers are sensitive. The presence of contaminants lowers the mechanical strength of the optical fiber and may dampen the transmission of light in the fibers. Clean all optical fiber connectors before installation using an optical fibers connector cleaning kit.

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When using two or three parallel optical fibers per RF Module, the difference in lengths between the cables must not exceed 30 m.

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NOTICE: If the SFP module is hot swapped, a site reset is required.

1

Remove the IP seals from the relevant optical cable connectors in both System and RF Modules. When pulling out the IP seal, bending it to any direction is only allowed for a maximum length of 2 mm (0.08 in.). When the IP seal has come out 2 mm out of its slot, only use axial force to complete the IP seal removal. Store the seals for later use.

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Figure 11


Installing optical transceiver

m

2m

1

Bendingonlyallowedformax.2mm. When2mmout,onlyuseaxialforce.

2

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Remove the protective cap from the optical transceiver and push it in the System Module. NOTICE: Always connect RF Modules using their OPT1 port to the consecutive master System Module ports, starting from RF/EXT1 port. Make sure you insert the optical transceiver as shown in Figure 11: Installing optical transceiver. Once the optical transceiver is inserted, flip the latch up.

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3

Pull back the optical cable connector seal to uncover the connector. Figure 12

4


Pulling back cable connector seal

Remove the protective plug and clean the connectors using a reel type optical fiber connector cleaner or follow the instructions below. a) Moisten a lint-free swab or one section of a lint-free wipe with one drop of 99% alcohol. b) Lightly wipe the connector with alcohol moistened swab or wipe. c) Dry any remaining alcohol with a dry swab or the dry section of the wipe. d) Properly dispose of the swab or wipe. Do not reuse.

5

Connect the cable to the System Module. Make sure it clicks into place. Figure 13

6

Push the connector seal firmly in place. Figure 14

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Connecting optical cable

Installing optical cable connector seal

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7


Route the cable between the System and RF Modules. Figure 15

Routing optical cable

Leftside

8

Coil up the excess cable and fix it with cable ties. You should store an excessive cable material in a cable coil. Follow the steps below. a) Coil the cables according to the specified bending radius.

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Do not exceed the minimum bending radius value. b) Support the coil so that the cable own weight does not cause coil to change its form. c) Store the coil outside in secured location so the weather conditions have no impact.

9

Remove the protective cap from the optical transceiver and push it in the RF Module.

10 Pull back the optical cable connector seal to uncover the connector. 11 Remove the protective plug and clean the connector according to the instructions given in step 4. 12 Connect the optical cable to the RF Module. Make sure it clicks into place.

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13 Push the connector seal firmly in place. 14 Repeat for each RF Module in the configuration. 15 Make sure that all the connector seals are properly installed.

1.3 Connecting transmission cables 1.3.1 Overview of connecting transmission cabling With Flexi Multiradio 10 BTS System Module, there are three options for transmission: two integrated interfaces on the FSMx core and an optional transmission sub-module.

1) EIF1 interface (RJ45) This integrated transmission interface is marked "EIF1" on the FSMx core front panel. If you are using this transmission option, see Connecting RJ45 transmission cable.

2) EIF2 interface (SFP/SFP+) This integrated transmission interface is marked "EIF2/RF/6" on the FSMx front panel. The interface can be software-configured to either GE Ethernet interface for transport purposes (SFP) or RP3-01/CPRI interface (SFP+). Note that it is only available for transport if an optional transmission sub-module is not deployed. If you are using this transmission option, see Connecting SFP transmission cable.

3) Flexi Multiradio 10 BTS optional Transmission Sub-Module If more or other Ethernet interfaces are required then a Flexi Multiradio 10 BTS optional Transmission Sub-Module is needed. For installation instructions, see Installing Flexi Multiradio 10 BTS optional Transmission Sub-Module (FTIF). For cabling instructions, see Connecting Flexi Multiradio 10 BTS optional Transmission Sub-Module (FTIF) cabling. See Contents of the Flexi Multiradio 10 BTS transmission cable deliveries for a list of cables available.

1.3.2 Connecting RJ45 transmission cable Before you start

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NOTICE: Incorrect cables and seals may not provide appropriate ingress protection. Use only tested IP65 class outdoor cables with seals provided by NSN. This is required for both indoor and outdoor installations, including the outdoor cabinet. Summary

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NOTICE: Risk of damage to equipment. Flexi BTS transmission cables with weatherresistant boots must be used in outdoor installations. Figure 16

Connecting RJ45 transmission cable

2 4

1 3

5 6

1

Remove the IP seal from the EIF1 port on the FSMx core front panel. Store the seal for later use.

2

Route the transmission cable through the cable entry.

3

Pull back the connector seal to uncover the connector.

4

Connect the cable to the EIF1 port. Make sure it clicks into place.

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5

Push the cable connector seal firmly in place.

6

Coil up the excess cable and fix it on the module casing with cable ties.

7

Make sure that the connector seal is properly installed.

1.3.3 Connecting SFP transmission cable Before you start

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WARNING! Danger of eye damage caused by invisible laser beam. Make sure that the laser beam is switched off during optical fiber installation. NOTICE: Only NSN proprietary SFPs (see chapter Small Form-factor Pluggable transceivers (SFPs) in Flexi Multiradio Base Station Optional Items Description and Flexi Multiradio 10 Base Station Optional Items Description) must be used for all optical connections (both single mode and multimode) to connect System Module and Radio Module. Any exception to this rule requires a written product management approval. NOTICE: Incorrect cables and seals may not provide appropriate ingress protection. Use only tested IP65 class outdoor cables with seals provided by NSN. This is required for both indoor and outdoor installations, including the outdoor cabinet. NOTICE: Risk of damage to equipment. Flexi BTS transmission cables with weather-resistant boots must be used in outdoor installations.

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Remove the IP seal from the EIF2/RF/6 port on the FSMx core front panel. Store the seal for later use.

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Figure 17


Inserting optical transceiver

m

2m

1

Bendingonlyallowedformax.2mm. When2mmout,onlyuseaxialforce.

2

Remove the protective cap from the optical transceiver and push it in the EIF2/RF/6 port. Make sure you insert the optical transceiver as shown in . Once the optical transceiver is inserted, flip the latch up.

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3


4

Pull back the connector seal to uncover the connector. Figure 18

5

Pulling back the connector seal

Remove the protective plug from the optical cable and clean the connector using a reel-type optical connector cleaner or according to the instructions below: a) Moisten a lint-free swab or one section of a lint-free wipe with one drop of 99% alcohol. b) Lightly wipe the connector with alcohol moistened swab or wipe. c) Dry any remaining alcohol with a dry swab or the dry section of the wipe. d) Properly dispose of the swab or wipe. Do not reuse.

6

Connect the cable to the EIF2/RF/6 port. Make sure it clicks into place. Figure 19

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Figure 20

7


Push the cable connector seal firmly in place. Figure 21

26


Pushing the connector seal in place

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8


9

Make sure that the connector seal is properly installed.

1.4 Connecting FSMx core optional cabling 1.4.1 Connecting Sync Out cable Purpose Figure 22

Connecting Sync Out cable

1

1

2

3

Remove the IP seal from the Sync Out port on the FSMx core. Store the seal for later use.

2

Connect a Sync cable (for example FTSF 472509A) to the Sync Out port. The correct end of the cable is marked with the label "Sync Out".

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3

Push the connector seal firmly in place.

4

Connect the other end of the Sync cable to the Sync In port of the second FSMx in your configuration.

5

Fix the excess cable with cable ties.

1.4.2 Connecting Sync In cable Purpose Figure 23

Connecting Sync In cable

1

2

3

Before you start The example cables that can be used are listed below: External synchronization input: • •

Sync Cable F (FTSF 472509A) Sync Cable G (FTSG 472576A)

Powering and controlling GPS equipment: • • •

28

GPS cable assembly 30 m (FTSE 472510A) GPS cable assembly 100 m (FTSH 472577A) GPS cable assembly 300 m (FTSM 472870A)

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1


Remove the IP seal from the Sync In port on the FSMx core. Store the seal for later use.

2

Connect the cable to the Sync In port. The correct end of the cable is marked with the label "Sync In".

3


4

Connect the other end of the cable as follows: • • •

5

If your cable is a FTSF, connect it to the Sync Out port of the second FSMF in your configuration. If your cable is a FTSG, connect it to the Sync Out port of FSMC/D/E. If your cable is a FTSE/H, connect it to the GPS antenna.


1.4.3 Connecting External Alarms and Controls (EAC) cable Purpose Figure 24

Connecting EAC cable 1

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1


Remove the IP seal from the EAC port on the FSMx core. Store the seal for later use.

2

Connect an EAC cable (FTSI 472578A) to the EAC port. The correct end of the cable is marked with the label "EAC".

3


4

Connect the other end of the cable to the Flexi System External Alarm module (FSEB). Alternatively, you can cut off the D connector and connect the other end of the cable to, for example, your patch panel based on the color coding of the cable. See appendix EAC cable (FTSI 472578A) wiring for details.

5


1.4.4 Connecting external IP devices Purpose External IP devices can be connected to FSMF through the LMP port. Before you start

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NOTICE:

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NOTICE:

Incorrect cables and seals may not provide appropriate ingress protection. Use only tested IP65 class outdoor cables with seals provided by NSN. This is required for both indoor and outdoor installations, including the outdoor cabinet.

If you connect RCUA to the FSMF, connect the device through 10/100 Mbit switch/hub. RCUA works with 10 Mbit/s speed with no auto negotiation support. Summary

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Figure 25


Connecting RJ45 cable to LMP port

2 4

1 3

5

1

6

Remove the IP seal from the LMP port on the FSMx core front panel. Store the seal for later use.

2


3

Pull back the connector seal to uncover the connector.

4

Connect the cable to the LMP port. Make sure it clicks into place.

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5


6


7

Make sure that the connector seal is properly installed. Always close the IP cap after disconnecting the cable.

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Connecting Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD) cabling


2 Connecting Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD) cabling 2.1 FPFD v. 103 cabling Before you start

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NOTICE: Incorrect cables and seals may not provide appropriate ingress protection. Use only tested IP65 class outdoor cables with seals provided by NSN. This is required for both indoor and outdoor installations, including the outdoor cabinet. WARNING! Risk of short circuit. When the FPFD is in use, it feeds 48 V to the FSMx core DC In port. Make sure that the port is covered with the IP seal and not used. Do not also use the DC In port for feeding other modules. External surge protection is always needed in outdoor installations with FPFD output if the output power feeder length exceeds 10 m (installed at FSMF end only). Shielded power feeder is always needed in outdoor installations when the power feeder length exceeds 4 m. The power feeder cable needs to be grounded at both ends. If the DC input cable is not connected yet, see Installing Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD) for details. If cable entries are installed, remove them. If you need to connect DC output cables to the FPFD front panel while it is running, turn the power off from the control panel. See Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD) control panel for details.

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1

Undo the screws holding the FSMx core in place and pull it out slightly. Figure 26

2

Pulling FSMx core out

Loosen the screw terminals on the FPFD front panel with a 2.5mm allen key. Figure 27

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Loosening FPFD screw terminals

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3


Strip the DC output cable and wrap tape around the exposed wires in order not to break the IP boot. The cable size is range is 4 to 16 mm2 (12 to 6 AWG). Figure 28

4

Insert the taped end of the cable to the IP boot. Figure 29

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Wrapping tape around wires

Inserting cable to IP boot

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5


6

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Removing tape

Insert the cable to the screw terminal and make sure that the polarity of the wires is correct. WARNING! Risk of power supply failure and, in rare cases, of short circuit. Check that the polarity is correct according to the markings on the cable. Figure 31

Connecting FPFD DC output cable wires

_ +

7

Tighten the screw terminals to 3.0 Nm (2.21 ft-lb). Make sure that the DC cable is not bent to the left or right in order to avoid tension to the DC output terminals. Figure 32

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Tightening FPFD screw terminals

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8

Fix the IP boot in place. Figure 33

36


Fixing IP boot

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9


Repeat steps 2 to 8 as many times as necessary.

10 Reinsert the FSMx core and fix the screws.

2.2 FPFD v. 204 Efore cabling Before you start

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NOTICE: Incorrect cables and seals may not provide appropriate ingress protection. Use only tested IP65 class outdoor cables with seals provided by NSN. This is required for both indoor and outdoor installations, including the outdoor cabinet. Separate the input cable to positive and negative wires (according to their electrical polarity) . Output wires have to be placed inside round jacket. WARNING! Risk of short circuit. When the FPFD is in use, it feeds 48 V to the FSMx core DC In port. Make sure that the port is covered with the IP seal and not used. Do not also use the DC In port for feeding other modules. External surge protection is always needed for outdoor installations with FPFD output if the output power feeder length exceeds 10 m (installed at the FSMF end only). Shielded power feeder is always needed for outdoor installations when the power feeder length exceeds 4 m. The power feeder cable needs to be grounded at both ends.

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Conductor wire diameter of DC cable needs to be selected based on the PDU Fuse rating. OVP DC ampacity shall not be lower than the PDU Fuse rating. For newer FPFD PDU version A.204 with 43A label, a single DC cable is sufficient and dual DC cable FPCA must not be used. If the DC input cable is not connected yet, see Installing Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD) for details. If cable entries are installed, remove them. If you need to connect DC output cables to the FPFD front panel while it is running, turn the power off from the control panel. See Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD) control panel for details.

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1

Loosen the screw terminals on the FPFD front panel with a TX25 tool. Figure 34

2



Strip 10 mm of insulation off the DC output cable and wrap exposed wires with tape in order not to break the IP boot. The cable size range is 10 to 16 mm2 (7 to 6 AWG). Figure 35

38


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3

Cut the tip of the IP boot with scissors according to your cable diameter.

4


5

6

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f


Removing tape

Insert the cable to the screw terminal and make sure that the polarity of the wires is correct. WARNING! Risk of power supply failure and, in rare cases, of short circuit. Make sure that the polarity is correct according to the markings on the cable.

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Figure 38



- +

7

Tighten the screw terminals to 3.0 Nm (2.21 ft-lb). Make sure that the DC cable is not bent to the left or right in order to avoid tension to the DC output terminals.

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NOTICE: The maximum torque is 4.0 Nm (2.95 ft-lb). Do not overtighten. Figure 39

40


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8



Fixing IP boot

- +

9


2.3 FPFD v. 204 Artesyn cabling Before you start

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NOTICE: Incorrect cables and seals may not provide appropriate ingress protection. Use only tested IP65 class outdoor cables with seals provided by NSN. This is required for both indoor and outdoor installations, including the outdoor cabinet.

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w f g


Separate the input cable to positive and negative wires (according to their electrical polarity) . Output wires have to be placed inside round jacket. WARNING! Risk of short circuit. When the FPFD is in use, it feeds 48 V to the FSMx core DC In port. Make sure that the port is covered with the IP seal and not used. Do not also use the DC In port for feeding other modules. External surge protection is always needed for outdoor installations with FPFD output if the output power feeder length exceeds 10 m (installed at FSMF end only). Shielded power feeder is always needed for outdoor installations when the power feeder length exceeds 4 m. The power feeder cable needs to be grounded at both ends.

w

Conductor wire diameter of DC cable needs to be selected based on the PDU Fuse rating. OVP DC ampacity shall not be lower than the PDU Fuse rating. For newer FPFD PDU version A.204 with 43A label, a single DC cable is sufficient and dual DC cable FPCA must not be used. If the DC input cable is not connected yet, see Installing Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD) for details. If cable entries are installed, remove them. If you need to connect DC output cables to the FPFD front panel while it is running, turn the power off from the control panel. See Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD) control panel for details.

1

Loosen the screw terminals on the FPFD front panel with a TX25 tool. Figure 41

42


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2


Strip 10 mm of insulation off the DC output cable and wrap the exposed wires with tape in order not to break the IP boot. The cable size is range is 10 to 16 mm2 (7 to 6 AWG). Figure 42

3

Cut the tip of the IP boot with scissors according to your cable size.

4


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5


6

f


Removing tape

Insert the cable to the screw terminal and make sure that the polarity of the wires is correct. WARNING! Risk of power supply failure and, in rare cases, of short circuit. Make sure that the polarity is correct according to the markings on the cable. Figure 45


- +

7

Tighten the screw terminals to 3.0 Nm (2.21 ft-lb). Make sure that the DC cable is not bent to the left or right in order to avoid tension to the DC output terminals.

44

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Figure 46

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8



Fixing IP boot

- +

9

46


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Connecting Flexi Multiradio 10 BTS optional Transmission Sub-Module (FTIF) cabling

3 Connecting Flexi Multiradio 10 BTS optional Transmission Sub-Module (FTIF) cabling Before you start

w w

NOTICE: Incorrect cables and seals may not provide appropriate ingress protection. Use only tested IP65 class outdoor cables with seals provided by NSN. This is required for both indoor and outdoor installations, including the outdoor cabinet. NOTICE: If the SFP module is hot swapped a site reset is required. Summary Figure 48

Connecting FTIF cabling IfusingOPT Ifs:

2

1

7 6 4

3

8

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Connecting Flexi Multiradio 10 BTS optional Transmission Sub-Module (FTIF) cabling

1


Remove IP seals from the relevant transmission sub-module ports. Store the seals for later use.

2

If using the optical interfaces, insert SFP modules to the EIF1 and EIF2 ports. Use only recommended SFP modules.

w

NOTICE: If the SFP module is hot swapped a site reset is required.

3

Route a transmission cable through the cable entry.

4

Pull back the connector seal covering the transmission cable connector.

5

If using the optical interfaces, clean the optical cables before connecting them. See Connecting internal optical cables for instructions.

6

Connect the cable to the transmission sub-module.

7


8


9

Repeat steps 3-8 for all the transmission cables required for your configuration.

10 Make sure that all the connector seals are properly installed.

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Connecting Flexi Multiradio 10 BTS Capacity Extension Sub-Module (FBBA) cabling

4 Connecting Flexi Multiradio 10 BTS Capacity Extension Sub-Module (FBBA) cabling Before you start

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1

Remove IP seals from the FBBA ports that you are going to use. Store the seals for later use. Figure 49

2

Removing FBBA IP seals

Connect the power cable (995297) from the DC out port on the FSMx core to the DC in port on the FBBA front panel. Make sure it clicks into place. Figure 50

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Connecting power cable

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3

Push the connector seals firmly in place.

4

If using two FBBA sub-modules, chain the power cable from the DC out port of the first FBBA to the DC in port of the second FBBA. Figure 51

w


Chaining power cable

5


6

Connect a QSFP cable (995298) from the BB EXT1 port on the FSMx core to the BB EXT port on the FBBA front panel. NOTICE: Make sure the power cable is connected before connecting the QSFP cable. Make sure it clicks into place. Figure 52

50

Connecting QSFP cable

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7


8

If using two FBBA sub-modules, connect a QSFP cable (995298) from the BB EXT2 port on the FSMx core to the BB EXT port of the second FBBA. Figure 53

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Connecting second QSPF cable

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9



10 Make sure that all the connector seals are properly installed. 11 If applicable, install a front cover on the FSMx.

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52

NOTICE: Do not break the maximum bending radius of 40 mm (1.57 in.) for the QSFP cables. Bend the cables upwards as shown in Figure 54: Bending the QSFP cables (1) and Figure 55: Bending the QSFP cables (2), ensuring that the outer edges of the cables are within the front cover inner dimensions. Figure 54

Bending the QSFP cables (1)

Figure 55


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Connecting Flexi Multiradio 10 BTS Capacity Extension Sub-Module (FBBC) cabling

5 Connecting Flexi Multiradio 10 BTS Capacity Extension Sub-Module (FBBC) cabling Before you start

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1

Remove IP seals from the DC power cable and FBBC ports that you are going to use. Store the seals for later use. Figure 56

2

Removing FBBC IP seals

Follow steps below to connect the DC power cable: Figure 57

Connecting power cable

A C

B

a) Connect the cable to the DC out port on the FSMx core.

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Install the DC cable so that text "This side up" is facing upwards.

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b) If using two FBBC sub-modules, connect the cable to the DC IN port of the right FBBC sub-module.

w

If using only one FBBC sub-module, leave the protective cap on the unused power connector of the DC power cable. c) Connect the cable to the DC IN port of the left FBBC sub-module.

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3


4

Connect a QSFP cable (995298) from the BB EXT1 port on the FSMx core to the BB EXT port on the FBBC front panel. NOTICE: Make sure the power cable is connected before connecting the QSFP cable. Make sure it clicks into place. Figure 58

54

Connecting QSFP cable

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5


6

If using two FBBC sub-modules, connect a QSFP cable (995298) from the BB EXT2 port on the FSMx core to the BB EXT port of the second FBBC. Figure 59

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Connecting second QSFP cable

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w

56


7


8

Make sure that all the connector seals are properly installed.

9

If applicable, install a front cover on the FSMx. NOTICE: Do not break the maximum bending radius of 40 mm (1.57 in.) for the QSFP cables. Bend the cables upwards as shown in Figure 60: Bending the QSFP cables (1) and Figure 61: Bending the QSFP cables (2), ensuring that the outer edges of the cables are within the front cover inner dimensions. Figure 60


Figure 61


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Checklist for cabling Flexi Multiradio 10 BTS

6 Checklist for cabling Flexi Multiradio 10 BTS Work phase

Checked

Grounding cable is connected. Internal power cables are connected. Optical cables are cleaned and connected. Transmission cables are connected. Optional cables are connected. All cable connector seals are firmly in place. Unused connectors are covered with IP seals. Only NSN provided cables are used. Module front panel covers are installed.

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Appendices


7 Appendices 7.1 Contents of the Flexi Multiradio 10 BTS optical cable deliveries The Flexi Multiradio 10 BTS exemplary optical cables are listed in Table 2: Optical cable deliveries. Table 2

58

Optical cable deliveries

Cable type

Product code

Description

FSFO Flexi System Fibre HF 2 m

471851A

Halogen free, 2 LC connectors and 2 rubber gaskets

FSFD Flexi System Fibre D 471743A 4 m

2 LC connectors and 2 rubber gaskets

FSFF Flexi System Fibre F 10 m

471707A


FSFG Flexi System Fibre G 471708A 20 m


FSFH Flexi System Fibre H 471709A 30 m


FSFI Flexi System Fibre I 40 m

471710A


FSFB Flexi System Fibre B 471395A 50 m


FSFQ Flexi System Fibre HF 50 m

Halogen free, 2 LC connectors and 2 rubber gaskets

471852A

FSFK Flexi System Fibre K 471711A 75 m


FSFC Flexi System Fibre C 471396A 100 m


FSFP Flexi System Fibre P 471712A 200 m


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Appendices

7.2 Contents of the Flexi Multiradio 10 BTS optical transceiver deliveries The Flexi Multiradio 10 BTS exemplary optical transceivers are listed in Table 3: Optical transceiver deliveries. Table 3

Optical transceiver deliveries

Cable type

Product code

Description

FOSD Flexi Optical Telecom SFP GbE 850nm MM

471881A

SFP Transceiver 1000Base-SX Ethernet, wave-length 850nm, short haul

FOSC Flexi Optical 471880A Telecom SFP GbE 1310nm

SFP Transceiver 1000Base-LX Ethernet, Wavelength 1310nm, suitable e.g. for FTCH, long haul

7.3 Contents of the Flexi Multiradio 10 BTS transmission cable deliveries The Flexi Multiradio 10 BTS exemplary transmission cables are listed in Table 4: Transmission cable deliveries. Table 4

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Transmission cable deliveries

Cable type

Product code

Description

FTCY OD Cable RJ48C CAT7 15 m

472427A

Dual twisted pair cable for 2xE1, one end with RJ48C and rubber gasket

FTCB OD Cable RJ48C 120ohm 15 m

470309A

Twisted pair cable for 1xE1, one end with RJ48C and rubber gasket

FTCV OD Cable RJ48C 120ohm 30 m

471713A


FTCX OD Cable RJ48C 120ohm 50 m

471714A


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Appendices


Table 4

Transmission cable deliveries (Cont.)

Cable type

Product code

Description

FTCH OD Cable LC SM 1310 15 m

470311A

Optical fiber with 2xLC connector and one rubber gasket

FTCR OD Cable RJ45 CAT5E 15 m

471408A

Twisted pair cable for GE, one end with RJ45 and rubber gasket

FTCS OD Cable RJ45 CAT5E 30 m

471717A


FTCT OD Cable RJ45 CAT5E 50 m

471718A


FTCL OD Cable RJ48CRJ48C 120ohm 4 m

472348A

Twisted pair cable for 1xE1, both ends with RJ48C and rubber gaskets

FTCW OD Cable RJ45RJ45 CAT5E 4 m

472347A

Twisted pair cable for GE, both ends with RJ45 and rubber gaskets

FTCA OD Cable RJ48C TQ-M/0 120ohm 5 m

470312A

Pre-fabricated co-location cable for UltraSite, RJ48C to TQ connector, for 1xE1 with one rubber gasket

7.4 Contents of the Flexi Multiradio 10 BTS synchronization cable deliveries The Flexi Multiradio 10 BTS exemplary synchronization cables are listed in Table 5: Sync cable deliveries. Table 5

60

Sync cable deliveries

Cable type

Product code

Description

FTSF Sync Cable F

472509A

2 x HDMI connector with rubber gaskets to connect Sync In/Out ports of collocated FSMF

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Table 5

Appendices

Sync cable deliveries (Cont.)

Cable type

Product code

Description

FTSG Sync Cable G

472576A

S1 x HDMI and one MDR14 connector with rubber gaskets to connect FSMF Sync In to e.g. FSME Sync Out port

7.5 EAC cable (FTSI 472578A) wiring Table 6

EAC cable (FTSI) wiring

Conn. 1 (HDMI) Conn. 2 (D37)

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Pair: wire color

Description

Pin no.

Pin no.

1

7

1: Black

EXT_AL0_H

2

8

2: Brown

EXT_AL1_H

3

9

1: White/Black

EXT_AL2_H

4

10

2: White/ Brown

EXT_AL3_H

5

11

3: Red

EXT_AL4_H

6

12

4: Orange

EXT_AL5_H

7

1 + 13

3: White/Red

EXT_CTRL0_EXT_AL 6_H

8

2 + 14

4: White/Orange


9

3 + 15

5: Yellow


10

4 + 16

6: Green


11

5 + 17

5: White/Yellow


12

6 + 18

6: White/Green


13

19

7: Blue

P5V0_EAC

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Appendices


Table 6

EAC cable (FTSI) wiring (Cont.)

Conn. 1 (HDMI) Conn. 2 (D37)

Pair: wire color

Description

Pin no.

Pin no.

14

20

7: White/Blue

P5V0_EAC

15

23

8: Violet

PROT_CAN_H_P5V_ EAC

16

27

9: Grey

GND

17

24

8: White/Violet

PROT_CAN_L_P5V_ EAC

18

25

10: Pink

GND

19

28

9: White/Grey

GND

7.6 Flexi Multiradio 10 BTS Power Distribution SubModule (FPFD) control panel The control panel is located on the front panel of the Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD). There are five LEDs for the corresponding output ports, and two push buttons for the ON/OFF functionality of the the outputs. Figure 62

FPFD control panel

RF1 RF2 RF3 RF4 SYS

SELECT

62

SET

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Table 7

Appendices

FPFD LED indications

LED color

Function of the output

Fault caused by

No color

Output is disabled

-

Yellow

Stand-by, output disabled

Overload, over temperature or short circuit > Automatic restart

Waiting for retry Green

Normal operation, output enabled

-

Red

Fault, output disabled

Overload or short circuit > Remains OFF after fault

Blinking red

Fuse #1 will remain disabled. Fuse #2 to fuse #5 only signaling function.

Reverse polarity or “feed-in” into output

All blinking red

All outputs disabled after power on

Internal hardware failure indication

Blinking yellow

Remote controlled, output disabled

-

Blinking blue

Selection phase active

-

No function (neutral): Pushing the SET button outside the selection phase does not do anything.

Entering selection phase (neutral): Pushing the SELECT button enters or resumes the selection phase. Starting at the leftmost position (RF1) the LED starts blinking in blue color (blue color is not used for any other kind of signaling). With each additional push on the SELECT button the blinking position moves forward from the left to right position in a circular way. The selection phase ends automatically after three seconds when no button has been pushed within this time frame.

Changing output state: Pushing the SET button during the selection phase toggles the selected (blinking blue) output state. As long as the selection phase is active you can toggle the output state with each push on the SET button. When toggling the output state to ON the selection phase is extended to five seconds to give the user enough time to toggle to OFF again (in case of target device malfunction).

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Appendices


Restrictions: The SET push button can be re-routed to the System Module. This allows the System Module to judge over the ON/OFF functionality via the push button. Default setup is “no re-routing”. Via priority controlling in FPFD it can be prohibited to alter an output state via the push button when a higher priority “access line” has taken over the control for a specific output. Default setup is “all access lines have the same priority level”. Only implemented or detected outputs can be selected via the SELECT button.

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Cabling Flexi Multiradio 10 Base Station

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