Phone: +618 94149111 Mobile +61 (0) 412005 291 Fax: +618 94149666 Email:
[email protected]
AMERON INTERNATIONAL
BONDSTRAND® STRONGWELL
FIBREGLASS PIPING SYSTEMS
COMPOSITE STRUCTURAL SYSTEMS
INTRODUCTION B on d Strong’s manageme management nt team are proud to b e associated associated with the World’s leading leading manufacturers for t heir specialist specialist range of comp osite products and after after sales sales services sinc e 1991 1991.. Our special strength is supplying fibreglass piping packages, packages, fibreglass grating and structural sys tems from the largest largest and most experienced compos ite manufacturers in the World World . Here is an overvi ew of the products and services we offer: BONDSTR BONDSTRONG ONG is a highl y speciali sed operation t hat caters mainl y for the COMPO COMPOSIT SITE E needs needs of the oil, gas and dow n str eam eam pro cessin g ind ustr ies. These These products & services include: •
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ONSITE TOTAL PACKAGES THROUGH OUR APPROVED INSTALLERS PROGRAM; TURNKEY PACKAGES FOR THE DETAIL DESIGN, SUPPLY, INSTALLATION AND TESTING OF AMERON BONDSTRAND® BONDSTRAND® FIBREGLASS FIBREGLASS PIPING SYSTEMS AND PIPELINES; DETAIL DESIGN, SUPPLY AND INSTALLATION OF STRONGWELL® STRONGWELL® COMPOSITE COMPOSITE GRATINGS AND STRUCTURAL SECTIONS. PRINCIPAL SUPPLY ONLY PACKAGES WITH FULL TECHNICAL SUPPORT FOR BOTH BONDSTRAND® BONDSTRAND® & & STRONGWELL® STRONGWELL® RANGE RANGE OF PRODUCTS. SHOP PIPE SPOOLING, INSTALLATION AND TESTING OF METALLIC PIPING SYSTEMS. TURNKEY DESIGN, SUPPLY AND INSTALLATION OF COMPOSITE BORE CAISSONS & RISER MAINS.
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EXTREN® COMPOSITE EXTREN® COMPOSITE TANKS FOR THE OFFSHORE ENVIRONMENT.
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SUPPLY OF THE ZSi ZSi RANGE RANGE OF CUSHION CLAMPING SYSTEMS.
As yo u c an s ee fr om th e abo ve l is t o f p ro du ct s B ONDS ONDSTRONG TRONG can be of s ubs tantial assistance where our clients h ave corrosion pr oblems in their pro cess systems. These These produc ts are of great advantage advantage for use for the harsh cond itions that are experienced experienced in the oil & gas industr y both ons hore and in the marine marine environment. P.O. Box 3810 -113 Chullora Bend SUCCESS Western Australia 6964
JANDAKOT WESTERN AUSTRALIA 6164
BONDSTRONG’s list of Clients:
WOODSIDE ENERGY LTD BHP BILLITON RIO TINTO SANTOS CONOCOPHILIPS ENI APACHE ENERGY MONADELPHOUS GROUP BURRUP FERTILIZERS GLOBAL PRODUCTION SYSTEMS INTERNATIONAL BGC CONTRACTORS MACMAHON CONTRACTORS JOHN HOLLAND CONTRACTORS CLOUGH AMEC JV UNITED GROUP RUBICON OFFSHORE TALISMAN ENERGY
Figure 1 - Maleo MOPU being transported to Indonesia on heavy lift ship.
MAJOR PROJECTS WHICH PARTICIPATING IN:-
BONDSTRONG HAVE PARTICIPATED OR ARE
ENI Blacktip Onshore Gas Plant – detail design, supply, installation and testing of all underground and aboveground GRE piping systems in Series 2420FM (underground) and Series 2420C (aboveground) firewater, AOC & COC drains and potable water. ENI Blacktip Wellhead Platform – supply, fabrication and installation of GRE drains system in Bondstrand Series 2420FM. Rubicon Vantage FPSO: P.O. Box 3810 - 2 13 Chullora Bend
SUCCESS Western Australia 6964
JANDAKOT WESTERN AUSTRALIA 6164
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Supply and installation of Bondstrand Series 7000M cooling water system on deck and in process module; Supply and installation of Bondstrand Series 2440C water injection system on deck and in process module.
Rubicon Vantage FPSO GRE cooling water lines.
Dyno Nobel Moranbah Ammonium Nitrate Production Facility – supply and installation of GRE drain system in Bondstrand Series 2000. Total Tunu Field Development (Indonesia) – design and manufacture of GRE Overboard Disposal Tube. Refurbishment and full load testing (NATA certification) of three (3) crude oil transfer centrifical pumps and motor for Shell Brunei. Pump capacity up to 1,100 cu mt. per hour, Drive motor = 900 kW. Rio Tinto Coal Mine (NSW) – design, supply and installation of underground mine dewatering system in composite materials that includes GRE riser pipe and submersible pump/motor assembly. The mine vertical bore is approximately 200 metres deep and the design flowrate is 50 l/s. Refurbishment and testing of seawater lift submersible pump and motor for Talisman’s South Angsi A Platform. Muswellbrook Coal Mine (NSW) – design, supply and installation of underground mine dewatering system in composite materials that includes caisson liner, riser pipe and headworks. The mine vertical bore is approximately 250 metres deep and the design flowrate is 80 l/s.
P.O. Box 3810 SUCCESS Western Australia 6964
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13 Chullora Bend JANDAKOT WESTERN AUSTRALIA 6164
Ravensthorpe Nickel Project – supply, shop spooling and installation of FRP piping for Area 3 of the main process plant. Burrup Fertilizers Ammonia Plant – design and application of remedial composite reinforcement of existing Indian manufactured cooling water FRP pipes in sizes 200 NB up to 1600 mm diameter.
Figure 2 - First gas October 2006 at Maleo MOPU – Indonesia
Santos Maleo MOPU – detail design, supply, installation and testing of conductive GRE firewater and seawater cooling systems including pump risers. The client is GPS International and the majority of works completed in their Dubai facilities with the balance being completed during hook-up offshore in Indonesia. Ravensthorpe Nickel Project – supply, shop spooling and installation of GRE piping for seawater intake, pumping stations and vent risers for seawater supply pipeline. Goro Nickel Project – supply and consulting to shop spooling contractor of 20 Km of FRP pipe spools in a fabrication yard at Batangas in the Philippines. BAYU UNDAN SHUTDOWN 2005 – modifications to GRE piping systems on FSO. North West Shelf LNG Train 5 – installation and testing of GRE and metallic piping systems for underground services. Orica Sydney -Provide supervision training and services of installation of Bondstrand Series 4000 on Orica Botany Bay in Sydney for Aker Kvaerner. Shell Australia - Supply, installation and testing of Bondstrand Series 2416 for the Firewater and Drains systems on Mogas Project at Shell Geelong. Burrup Fertilizers Ammonia Plant - supply and site supervision of aboveground cooling water systems in Bondstrand Series 2400 and LD piping in from sizes 50 NB up to 1600 mm diameter. Santos Mutineer FPSO – specification of Bondstrand GRE piping systems for seawater systems.
P.O. Box 3810 SUCCESS Western Australia 6964
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13 Chullora Bend JANDAKOT WESTERN AUSTRALIA 6164
Woodside Energy - Specification and supply of Bondstrand Series 2416 for ship services, seawater services, drains and wet firewater system on the FPSO hull & topsides built by Samsung Heavy Industries for Woodside Energy’s Enfield Project. Woodside Energy - Manufacture and testing of GRE Seal Pots for Samsung Heavy Industries that are incorporated into the topside production facilities for Woodside Energy’s Enfield FPSO. Clough Amec JV - Contract for provision of all technical & maintenance services for all GRE piping systems on ConocoPhillips Bayu Undan Project. Water Corporation - Kwinana Water Recycling Project at BP Kwinana, supply of approximately 11 km of Bondstrand Series 2420 GRE piping in sizes from 150 NB up to 750 NB for brown and clear water handling. Burrup Fertilizers - supply underground cooling water and firewater systems in Bondstrand Series 2400 and LD piping in from sizes 50 NB up to 1600 mm diameter. BassGas Project offshore platform - design and build water overboard caisson composite internal piping using a combination of Bondstrand Series 2416 GRE pipe and Strongwell Extren structural supports. Northwest Shelf Trunkline Onshore Terminal - supply and installation of all underground piping systems in Ameron Bondstrand Glass Reinforced Epoxy Piping systems. Northwest Shelf LNG Train 4 Expansion - supply and installation of all underground piping systems in Ameron Bondstrand Glass Reinforced Epoxy Piping systems. PNG Napa Napa Oil Refinery - supply of Bondstrand piping for fire water systems. On-going composite piping and grating systems change out for the following Floating Production Storage & Off-loading Facilities (FPSO) in Australian waters:o Nganhurra Griffin Venture; o Northern Endeavour; o Challis Venture; o Jabiru Venture; o Cossack Pioneer. o Anaconda Nickel - Murrin Murrin Tailings Pipeline change to Ameron Bondstrand. Woodside Echo/Yodel Production Modules - supply of Strongwell composite grating. Woodside North Rankin A Platform - supply of Strongwell composite grating. Woodside Goodwyn A Platform - supply of Strongwell composite grating. Japan Vietnam Petroleum Corporation - supply and manufacture of Strongwell grating systems. ConocoPhillips Bayu Undan Project - supply of Bondstrand piping for Floating Storage and Off-take (FSO) Vessel. ConocoPhillips Bayu Undan Project - supply of more than 56,000 sq ft of Strongwell FRP grating systems and 2500 FRP stair treads. Dampier Salt Ltd - design, supply, installation and commissioning of Ameron Bondstrand piping system for fire protection of their export conveyor system at the Cape Cuvier Port. Cawse Laterite Nickel Processing Plant - supply and installation of both Ameron Bondstrand composite piping and Strongwell composite structural systems. Wandoo Offshore Platform (for Leighton) - supply and installation of Ameron Bondstrand piping systems for t he Concrete Gravity Sub-structure. Cossack Pioneer FPSO - supply and installation of Bondstrand piping systems for the production facilities and deck piping. Woodside LNG Chiller Plant and Export Jetty - supply and installation of Bondstrand composite firewater system. WAPET Thevenard Island - supply and installation of produced water system in Bondstrand composite piping. APACHE Energy - API separator Drain System in Bondstrand composite piping. APACHE Energy - Stag Platform seawater and produced water systems in Bondstrand composite piping. APACHE Energy - Harriet A water overboard lines in Bondstrand composite piping.
P.O. Box 3810 SUCCESS Western Australia 6964
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13 Chullora Bend JANDAKOT WESTERN AUSTRALIA 6164
Woodside Energy - North Rankin A Platform drain, potable water and seawater services in Bondstrand composite piping. Woodside Energy - Goodwin A Platform fire water system in Bondstrand composite piping. Woodside Energy - Legendre MOPU produced water system in Bondstrand composite piping. Shell Geelong Refinery - HD2 Project
Figure 3 - Burrup Fertilisers Ammonia Plant cooling water header.
Ameron, Strongwell & ZSi products offer a wealth of potential capex and opex cost savings to the owner/operator. We look forward to being of assistance to you in the near future. Archie Hyde Managing Director Bondstrong Pty Ltd Product Representative (since 1991 & 1995) Ameron Bondstrand & Strongwell Composite Systems
P.O. Box 3810 SUCCESS Western Australia 6964
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13 Chullora Bend JANDAKOT WESTERN AUSTRALIA 6164
MARKET SEGMENTS BONDSTRONG SERVICE:-
OFFSHORE OIL & GAS Ameron Bondstrand ® GRE piping:o o o o o o
Seawater handling systems; Produced water systems; Firewater systems (wet & dry deluge); Potable water & sanitary systems; Drains; Caissons, Risers & Caisson internals .
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Strongwell Structural Composites:o
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INDUSTRIAL Ameron Bondstrand ® GRE piping:-
Fire integrity Duragrid FRP grating for egress ways; High impact FRP grating for crane laydown areas; FRP handrails and ladders; FRP raised platforms.
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Strongwell Structural Composites:o o o
ZSi Clamp Systems:-
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Alpha Series cushioned pipe supports.
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Seawater cooling systems; Oily water bilge systems; Ballast systems; Firewater systems (IMO Level 3); Potable water & sanitary systems; Deck Drains.
Strongwell Structural Composites:o
FRP Grating; FRP Armour Plate for ballistics protection;
FRP Grating and Decking; FRP Handrails & Ladders; Complete FRP buildings & structures; FRP stormwater drainage systems; FRP Sewage Treatment Pit Covers; FRP Raised Platforms for Electro-Winning Buildings.
ZSi Clamp Systems:o
MARINE & DEFENCE Ameron Bondstrand ® GRE piping:-
Seawater pipelines; Cooling water; Firewater ringmains; Potable water & sanitary systems; Drains; Acidic Services; Distillates (fuel handling systems); Outfall & Intake pipelines; Waste Disposal bores.
Alpha Series cushioned pipe supports.
MINING Ameron Bondstrand® GRE piping:o o o o o o
High pressure water supply pipelines; Bore Casing; Dewatering Risers; Water Gathering Systems; Drains; Distillates (fuel handling systems).
Bondstrong Mine Dewatering Systems Turnkey design, supply, installation and testing of
WHETHER YOUR VESSEL IS A SUPER TANKER, LNG CARRIER, FPSO OR A FAST FERRY, AMERON BONDSTRAND® FIBREGLASS PIPING SYSTEMS ARE YOUR SOLUTION FOR REDUCTION IN OPERATING/MAINTENANCE COSTS. BONDSTRONG PROVIDE TURNKEY SOLUTIONS FOR WATER HANDLING FOR OFFSHORE PLATFORMS, MOPU, FSO AND FPSO APPLICATIONS WITH OUR COMPREHENSIVE RANGE OF BONDSTRAND® COMPOSITE PIPING SYSTEMS & SUBMERSIBLE PUMP/MOTOR ASSEMBLIES.
BONDSTRONG PTY LTD 76 Barberry Way, Bibra Lake WA 6163 Email:
[email protected] Phone: +618 94187545 Fax: +618 94187548 Australian Marine, Industrial & Offshore Representative
EXTREN® Composite Hazardous, Tempered and Wash-down Water Tanks for unsurpassed long life in the Offshore environment.
The management of Bondstrong Pty Ltd have a combined Australian water handling experience in excess of 30 years utilising high technology composite piping systems. We are the first company in Australia to provide turnkey solutions that utilise advanced, yet cost effective, Glass Reinforced Epoxy (GRE) piping materials in combination with the Client’s selected submersible pump/motors. The GRE piping components are manufactured in this region by the World’s largest and leading GRE piping manufacturer. Bondstrong takes the proven GRE components for risers and combines these with the Client’s selected submersible motor/pump and engineers the system to meet the Client’s performance requirement and environmental conditions while requiring minimum input by the Client. The well casing can also be a permanent or removable GRE well caisson which gives additional flexibility, especially to the longwall miner as the whole dewatering system can be re-used by moving from one longwall section to another upon completion. Advantages of Bondstrong composite mine dewatering systems:• •
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Casing and Riser will not corrode or require regular servicing (fifty year design life); Utilises mechanical joints which make it very fast to install and remove pump/motor assembly; Light weight and easy to handle; No welding or NDT; No cathodic protection required; No flanges are used to join the Riser together so a smaller diameter casing can be used compare to flanged metallic Risers; Turnkey system can be designed, supplied and installed within 12 – 15 weeks of order confirmation; Bondstrong provide on-going service for the pump/motor assemblies throughout the life of the system; The smoothness of the GRE pipe liner means that 20% more water can be delivered to the wellhead for the same cost as a metallic riser of the same diameter; Water temperatures up to 120 º C and internal pressures up to 400 bar.
Stability of supply and the quality of our systems means that Bondstrong are willing to either sell our turnkey dewatering systems on a lump sum basis or negotiate a long term lease arrangement that incorporates a full service agreement that provides security of water supply without the mine owner carrying the expertise in-house.
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13 Chul lora Bend, Jan dak ot Western Australia 6164
Phone: +618 94149111 Fax: +618 94149666
TURNKEY DESIGN, SUPPLY AND INSTALLATION OF COMPOSITE BORE CAISSONS AND RISER MAINS.
