N:\common\FLOW CHART COVERS\TRANSMISSION DIAGNOSTIC FLOW CHARTS.doc
3L80, TH400, TH475, TH375 Fluid foaming Check fluid level and condition
EARLY OR SOFT SHIFT
ERRATIC SHIFT
Fluid ok
Monitor vacuum at modulator - check line pressure
Fluid burnt
Unit failure
Late - harsh or no shift, clean governor
LATE OR NO DOWNSHIFT ON COAST DOWN
HARSH DOWNSHIFTS
Clean governor
Monitor vacuum at modulator
NO KICKDOWN
Check fluid level and condition
SLIPPING, CHATTERING, SHUDDERING
Send valve body
Send valve body
Connect test light to wire at single-wire connector on the left side of the trans - turn ignition switch on - push accelerator all the way to the floor
In rare cases, could be modulator or modulator valve
Send valve body
Monitor vacuum to modulator and clean governor
In rare cases, may be an internal (pump) problem
Test light lights up
Send valve body
Test light doesn't light up
On diesels, check vacuum regulator valve
Vehicle problem - check transmission control fuse at fuse panel and check kickdown switch
Fluid burnt Fluid ok
Just running out
From bellhousing Cooler fittings to case LEAKS
Governor cover
Breather tube Pan
Check for cracked case
Fluid level over filled
Check bolt torque
Extension housing
Unit failure
Check line pressure and pull pan
Check pump bolts and seal - check for tool gauge in sealing area
Slinging around bellhousing
Check bolt torque
Replace governor
In rare cases could be internal (pump) problem
If harsh shift only, send valve body
Check vacuum at modulator - test drive with kickdown switch unplugged
LATE, HARSH, OR NO SHIFT
Check filter and intake pipe and o-rings
Check converter for cracks
Use sealer (liquid only) on fitting threads
Make sure cover is flat
Reseal
Overheating or restricted cooler
Internal problem
Check for warped or bent pan rail
Check seal bushing and for tool gouges in the seal to housing area - check yoke for wear or burrs
CONTINUED NEXT PAGE
Warranty coverage on seal for one time only
n:\common\pdq\flowtran\3L80
5/2000
3L80, TH400, TH475, TH375 - cont. From bellhousing NOISE
In all gears except 3rd
Pump or converter failure
Planetary failure
In all gears - changes with road speed
Delayed
ENGAGEMENT PROBLEMS
Check fluid level and condition
Check driveline
Possible internal failure
Check manual valve adjustment Harsh
Check VRV on diesels
Check vacuum at modulator if ok, check line pressure
Soft or slipping on engagement Fluid burnt
Line pressure specs: Neutral @ 1000rpm / 55 - 70 psi Drive @ 1000 rpm / 60 - 90 psi Reverse @ 1000 rpm 95 - 150 psi
Most likely an internal failure Possible internal problem
Internal problem
Internal problem
If kickdown switch is activated, pressure will be 90 - 110 psi. The pressure regulator and boost valves are in the pump
n:\common\pdq\flowtran\3L80two
5/2000
4L60E Pull codes, check fluid level and condition
EARLY OR SOFT SHIFT
Fluid burnt
LATE, HARSH, OR NO SHIFT
Pull codes, check fluid level and condition
ERRATIC SHIFT
Fluid ok
NO KICKDOWN
Pull codes, look for 3 - 2 solenoid code
LEAKS
Send valve body
Fluid burnt
Internal problem
Fluid ok
High pressure may be caused by a trouble code
Send valve body
Check TPS voltage range and make sure accelerator linkage has full travel
If vehicle was built between 8/95 and 2/14/96, see Bulletin 66-71-03 and repair accordingly
Internal problem
Send 3 - 2 solenoid
Pull codes, check fluid level and condition
Ask Trans Tech
Pull pan to confirm if internal problem
Check front seal and pump bushing, check converter for cracks
From vent tube
Fluid level over-filled
Ask Trans Tech
Possible vehicle problem
Send valve body
From bellhousing
From servo cover
Internal problem
Solenoid codes , send all shift solenoids No solenoid codes - send valve body and Tran X
Pull codes, look for solenoid codes
No
Pull codes, check fluid level and condition
SLIPPING, CHATTERING, SHUDDERING
Sweep TPS and check VSS signal
Check wiring connectors
Fluid ok
Pull codes, check fluid level and condition
HARSH DOWNSHIFTS
Send valve body
Internal problem
Fluid burnt
Stuck in 3rd gear until vehicle is shut off?
If it sets a clip code, check VSS circuit before replacing unit
Sweep TPS and check VSS signal, check for updated PCM calibrations
Yes LATE OR NO DOWNSHIFT ON COAST DOWN
Internal problem
Internal Problem
Fluid burnt Pull codes, check fluid level and condition
See Bulletin #66-71-03 and repair accordingly
Built between 8/95 and 2/14/96
If 95 or 96, model, check build date
Ask Trans Tech
Internal problem
Servo cover seal, check case for cracks or gouges
From governor cover
Reseal cover, check case for cracks or gouges
From pan
Repair, check pan rail for warpage
CONTINUE NEXT PAGE
n:\common\pdq\flowtran\4L60E
4/2000
4L60E CONTINUED From bellhousing NOISE
In all gears except 3rd In all gears
Harsh
Pump problem
Planetary failure Make sure it's not a vehicle problem
Pull codes
Ask Trans Tech
May be caused by a trouble code
Ask Trans Tech
Soft Pull codes
ENGAGEMENT PROBLEMS
Check linkage adjustment
Ask Trans Tech
Delayed Harsh, soft, or delayed - fluid burnt
Unit failure
Pressure regulator valve and boost valve are in the pump.
n:\common\pdq\flowtran\4L60E2nd
4/200
4L80E EARLY OR SOFT SHIFT
Pull codes
LATE, HARSH, OR NO SHIFT ERRATIC SHIFT
Check line pressure
Pull codes and check speed sensors
Pull codes and check wiring connections
LATE OR NO DOWNSHIFT ON COUNT DOWN HARSH DOWNSHIFTS
No Kickdown
Pull codes
NOISE
ENGAGEMENT PROBLEMS
Check line pressure
Ask Trans Tech
Monitor shift commands and shift with a manual shifter - such as a TRAN X
Send force motor, boost valve, and pressure regulator valve (valves are in pump , but are accessible from pan)
Ask Trans Tech
Check TPS and accelerator linkage travel
SLIPPING, CHATTERING, SHUDDERING
LEAKS
Pull codes
Ask Trans Tech
Check fluid level and condition, pull codes, check for sensor related failure
Locate leak, check for cracks or tool gouges on area of leak, repair as needed
Internal problem
Prone to driveline problem causing case breakage or cracks on right side from rear up to vent
Changes with engine speed
Pump or input area failure
Changes with road speed
Make sure it's not the carrier bearing or the differential
Make sure it's in the trans and not in the vehicle
Soft or delayed
Unplug harness - if still soft or delayed, has an internal problem,
Pull codes Harsh
Force motor (EPC) problem or pressure regulator and boost valve problem (all parts accessible by pulling pan)
Pressure regulator valve and boost valve are in the pump. Failsafe is 2nd gear and reverse.
n:\common\pdq\flowtran\4L80E
4/2000
700R4 - 4L60 Early or soft shift
Check TV pressure then check governor
Fluid ok
Check fluid level and condition
Fluid burnt Late, harsh or no shift
Check fluid level and condition
Unit failure
See if TV cable is sticking binding or dragging
Late or no downshift on coast down
Harsh downshifts
Possible pump (internal) problem
Neutrals out Fluid ok
Erratic shift
Check TV pressure then check governor
Governor may be dragging
Fluid ok
Valve body problem
TV pressure too low
From bellhousing From vent tube
Check TV pressure
From servo cover
From pan
In all gears except 3rd In all gears
Soft
Front seal - check pump bushing, check converter for cracks Internal problem
Servo cover seal - check case for cracks or gouges Reseal cover - check case, for cracks or gouges Repair - check pan rail for warpage
From bellhousing
Harsh
Unit failure
Possible valve body problem
From governor cover
Noise
Valve body problem
Check fluid level and condition Fluid burnt
Leaks
Possible pump problem (very rare)
Valve body problem
Governor dragging
TV pressure too high or cable sticking
Slipping, Chattering, Shuddering
Send valve body
Valve body problem
Make sure accelerator pedal is reaching wide open throttle
No kickdown
Send Valve body
If unit was just installed and has a late shift, check pressure. If 110 - 120 PSI, unit is in failsafe. Pull the cable tight, start engine and adjust pressure from high down to spec. 700's will do a 4 - 2 kickdown under 60 MPH.
Pump problem
Planetary failure Gear train or bearing failure
In failsafe
TV pressure too high
Check manual valve adjustment
Internal problem
TV pressure too low
Internal problem
Engagement problems Delayed
Check fluid level and condition
Harsh, soft or delayed - fluid burnt
If fluid is foaming, check filter to pump seal and housing
Internal problem
Unit failure n:\common\pdq\flowtrans\700R4-4L60
4/2000
A4LD Fluid burnt
Internal failure
Check fluid level and condition
EARLY OR SOFT SHIFT
Send modulator, valve body, and governor (install in that order)
Check throttle valve linkage adjustment and monitor vacuum signal at modulator
Fluid ok
Governor is sticking * #1 problem *
When cold on the first shift LATE, HARSH, OR NO SHIFT
Check throttle valve linkage adjustment and vacuum at modulator
Check fluid level and condition
ERRATIC SHIFT
Check for binding throttle valve linkage and kinked vacuum line to modulator
LATE OR NO DOWNSHIFT ON COAST DOWN
HARSH DOWNSHIFTS
Send governor and valve body (install in that order)
Check cable adjustment
SLIPPING, CHATTERING, SHUDDERING
From bellhousing
Check shift cable adjustment and pull pan
Internal problem
Check pan rail for warpage - check case and bolt holes for cracks
Check pump bushing and converter
Between main case and bellhousing
Send valve body
Send valve body
Check fluid level and condition
Retorque pan bolts
From pan
NOISE
Send valve body and governor (install in that order)
Unplug main harness connector - see if vacuum at modulator rises on deceleration
NO KICKDOWN
LEAKS
Send modulator, governor, and valve body (install in that order)
Prone to engine - transmission alignment problems it is almost always the fault of the engine
Replace unit
See if flex plate is broken - very common problem due to engine transmission alignment problems that are usually the fault of the engine From bellhousing Possible pump problem
Delayed
Check vacuum at modulator - should be 18 - 20 "
Send modulator and valve body (install in that order)
ENGAGEMENT PROBLEMS Harsh
Check shift cable adjustment
Internal problem
3 - 4 shift and lock-up are commanded by the computer - these two solenoids can set codes governor stuck or sticking is a very common problem.
AOD EARLY OR SOFT SHIFT
TV pressure too low, check and adjust
Check fluid level and condition
Late, harsh, or no shift
TV pressure too high check and adjust
ERRATIC SHIFT
Governor stuck or dragging - clean governor
LATE OR NO DOWNSHIFT ON COAST DOWN
HARSH DOWNSHIFTS
All gears affected clean governor
SLIPPING, CHATTERING, SHUDDERING
Governor sticking - clean governor
TV pressure too low - check and adjust
Check fluid level and condition
Leaking from bellhousing
Clutch or band failure internal problem
Ok
Check TV pressure
Low
Check front pan bolts
Front pump seal, o-ring or bolts
In bellhousing area
Possible pump problem
In all gears
Possible internal bearing failure
Clutch or band failure - possibly caused by vehicle problem or improper installation
The same as with any other leaks - check for gouges or cracks in area of leak
Planetary gear train problem
Harsh engagement Engagement problems
Acceleration linkage not achieving wide open throttle repair or replace parts as needed
In 3rd and/or 4th gear
Only when running
In all gears except 3rd
Sticking valve in valve body - send valve body
In 1st, 2nd, or reverse internal problem
Only after sitting
1st shift late - rest of shifts stacked - clean governor
Shift valve in valve body sticking - send valve body
TV cable dragging on deceleration - may need new cable
NO KICKDOWN
NOISE
Valve body problem - replace valve body
TV cable dragging or sticking may need new cable One gear affected send valve body
LEAKS
Valve body problem - replace valve body
TV pressure too high - check and adjust
Boost valve or pressure regulator valve sticking replace valve body
Incorrect manual valve adjustment check and adjust
Internal problem
Check fluid level Delayed engagement
n:\common\pdq\flowtran\AOD
4/2000
AODE, AODEW, 4R70W Early shifts
Pull codes - check fluid level and condition EARLY OR SOFT SHIFT
Check bulletins*
Soft shift
Most likely an internal problem
Affects one gear
Pull codes - check fluid level and condition LATE, HARSH, OR NO SHIFT
Check bulletins*
Possible valve body problem
Monitor computer
Affects all gears
Possible internal problem
Use a shift monitor and manual shifter (Tran X, etc.) to determine if trans or vehicle related. Trans problem would likely be valve body related - vehicle problem could be wiring or VSS
Pull codes - check fluid level and condition ERRATIC SHIFT
Monitor shift commands - most likely a vehicle problem
Check bulletins*
LATE OR NO DOWNSHIFT ON COAST DOWN
HARSH DOWNSHIFTS
NO KICKDOWN
Monitor computer signals - most like a valve body problem
Pull codes - check fluid level and condition - may be high pressure caused by failsafe
TPS adjustment or high idle speed are two possibilities
Check TPS and acceleration linkage range
Possible internal trans problem
Possible valve body problem
Possible internal trans problem
Possible valve body problem Possible internal trans problem
Has a slipping code but fluid is ok
Pull codes - check fluid level and condition SLIPPING, CHATTERING, SHUDDERING
Check bulletins*
Fluid burnt
Most likely an internal trans problem
Only after sitting From bellhousing From pan
LEAKS
Other areas
Check VSS
Try sealer on front pan bolts
When running
Front pump seal - check bushing and converter hub
Check pan rail for warpage Locate source of leak
Pump o-ring - check case for gouges
If slinging around bellhousing, check for cracked converter
Check bolt torque, check for cracks, check for tool gouges
In bellhousing area
NOISE
Possible pump problem
In all gears
Drive line noise or internal bearing failure
In all gears except 3rd
Planetary gear train problem
ENGAGEMENT PROBLEMS
Does it have the updated TR/MLPS
*Several bulletins on shift or shudder complaints requiring PCM being reprogrammed, also other unique problems. The 1-2 and 2-3 shift accumulators are in the case - not in the valve body . Pressure regulator is in the valve body
Pull codes - check fluid level and condition
Possible internal problem n:\common\pdq\flowtran\AODE
4/2000
AXOD Check fluid level and condition
EARLY OR SOFT SHIFT
LATE, HARSH, OR NO SHIFT
Check TV pressure at port above top cooler line and adjust as needed
Check TV pressure at port above top cooler line and adjust as needed
Check fluid level and condition
ERRATIC SHIFT
HARSH DOWNSHIFTS
Possible valve body problem - if unit must be removed to access valve body, do not replace valve body
Possible valve body problem - if unit must be removed to access valve body, do not replace valve body
TV pressure may be too low
Fluid burnt SLIPPING, CHATTERING, SHUDDERING
Check fluid level, condition, and TV pressure
Possible valve body problem - if unit must be removed to access valve body, do not replace valve body
Possible valve body problem - if unit must be removed to access valve body, do not replace valve body
Possible governor problem
Check TV pressure - see if line pressure responds to throttle signal or if it stays on too high
NO KICKDOWN
Stripped governor gear - possible internal problem,
Possible valve body problem - if unit must be removed to access valve body, do not replace valve body
TV cable may be sticking
LATE OR NO DOWNSHIFT ON COAST DOWN
Possible valve body problem - if unit must be removed to access valve body, do not replace valve body
Now ok
Fluid and TV ok
Add two quarts of fluid
No help
Drive for 20 minutes and recheck unit - was not hot enough when fluid was checked. Fluid temperature must be 150 -180 degrees to check properly
Internal problem Side pan
Bottom pan
Repair Covered under 500 miles
LEAKS Channel plate (chain cover) or case Bellhousing
Check stator support (it is soft material) and convertor bushing for seeping - if scored, replace unit
In all gears except 3rd NOISE
Planetary failure
Changes with engine speed
Pump failure or chain and sprockets
Changed with road speed
Final drive failure
Harsh ENGAGEMENT PROBLEMS
Replace unit
Check TV pressure
Temperature of this trans is very important when checking fluid level. If not fully warmed up, fluid will check ok, but will be approx. 2 quarts low. Final check fluid level often after at least 20 minutes of driving drive.
If TV pressure will not respond to adjustment - possible valve body problem if unit must be removed to access valve body, do not replace valve body
Check fluid level Soft
Make sure unit was 150 -180 degrees when fluid was checked
Internal problem
n:\common\pdq\flowtran\AXOD
4/2000
C6 EARLY OR SOFT SHIFT
Check vacuum hose to modulator for kinks, pinching, or sucking shut and trapping valve
Check fluid level and condition
Turn kickdown rod adjusting screw out 1/8th" inch
LATE, HARSH, OR NO SHIFT
ERRATIC SHIFT
LATE OR NO DOWNSH
Diesel engine
Make sure kickdown rod or cable is not binding
Clean governor
Diesel engine
Check VRV
Turn modulator screw 2 turns
Make sure the vacuum hose to the modulator is not routed where it could be kinked or pinched
Clean governor
Clean governor
Replace valve body
Replace valve body
Replace valve body
Replace valve body Change modulator
Check vacuum rise on deceleration
Gas engine
Turn modulator screw in 2 turns
Check VRV
Gas engine
Check vacuum at modulator
Check fluid level and condition
Gas engine
Replace valve body
HARSH DOWNSHIFTS Diesel engine
NO KICKDOWN
SLIPPING, CHATTERING, SHUDDERING
LEAKS
Check VRV
Adjust kickdown rod or cable
Check fluid level and condition
Fluid burnt
Unit failure
If in bellhousing area, check converter for crack
Replace valve body
If pan is clean, replace valve body
Repair as needed
Pump is failing
Very rare for this to be a trans problem, usually in the drive train
Noise in all gears except 3rd
Planetary gear train is failing
Delayed ENGAGEMENT PROBLEMS
Check pan
Check area for tool gouges or cracks
Locate source of leak
Clunking noise
Fluid ok Check VRV on diesels
Whining noise in bellhousing NOISE
Throttle linkage not reaching wide open throttle
Check shift linkage adjustment
Internal problem
Check fluid level and condition Harsh
Check vacuum at modulator
Check line pressure and see if it responds to changes in vacuum
See if valve behind modulator is stuck, or it modulator is bad
n:\common\pdq\flowtran\C6
Replace valve body
4/2000
TRANSMISSION
CHATTERING OR SHUDDERING Electronic AODE, 4R70W, AXODE, 4R44E, 4R55E, 5R55E, E40D, 4R100, 4L60E, 4T60E, 4T80E, 4L80E, A604, 41TE, A606, 42LE, 42RE, 46RE, 47RE
Correct fluid? Correct level? Fluid condition?
Throttle cable controlled AOD, AXOD, ATX, 200R4, 700R4, 440T4, TH125, Chrysler non-electronic
Correct fluid? Correct level? Fluid condition?
Modulator controlled C3, C4, C5, C6, A4LD, 180, 250, 350, 400, 475
Correct fluid? Correct level? Fluid condition?
Go to Advanced Diagnosis Sheet after determining condition of symptoms by performing the following tests
Shudder in lockup - tap the brake pedal - shudder should go away
Shudder on a shift will shudder when the shift occurs but not on acceleration
Shudder after a shift will shift ok most of the time, but will shudder under a load or on acceleration
On some vehicles, the wrong fluid or simply worn out fluid is the only problem
Usually on internal problem such as a cut lip seal, o-ring, seal, or a checkball hanging, leaking, and in some cases missing
Just another form of slipping - can be an internal problem or can be caused by external influences n:\common\pdq\flowtran\chatter
3/2000
Codes EARLY OR SOFT SHIFT
E40D
See Code Reference Chart
Pull codes No codes
LATE, HARSH, OR NO SHIFT
ERRATIC SHIFT
Pull codes
Pull codes and check connections
LATE OR NO DOWNSHIFT ON COAST DOWN
Pull codes
NO KICKDOWN
Possible valve body problem
Possible unit failure
Check speed sensor - check T.P.S. pr gas engine - check F.I.P.L. on diesels
Check fluid level and condition
HARSH DOWNSHIFTS
Check F.I.P.I. on Diesels
Send E400 test box, solenoid pack, and complete valve body
Pull codes
Send solenoid pack and valve body
Send solenoid pack and valve body
Pull codes
Check fluid level and condition
Slinging around bellhousing
Ask Trans Tech
Ask Trans Tech
Ask Trans Tech
Possible valve body problem
Most likely an engine problem - T.P.S. on gas engines - F.I.P.I. on diesel engines
SLIPPING, CHATTERING, SHUDDERING
Ask Trans Tech
Pull codes
Ask Trans Tech
Unit failure
Converter is most likely cracked
From bellhousing Running front of pump
Pump seals, o-ring, or bolts
LEAKS Extension housing seal and bushing area
From bellhousing NOISE
*On ambulances only* grounding problem causes electrical arcing between yoke and bushing. Put ground strap on extension housing and on the differential
Pump problem
In all gears except 3rd
Planetary gear train problem
All gears all the time
Bearing or bushing failure
Yes Delayed ENGAGEMENT PROBLEMS
No Harsh
Remove engagement spring in valve body
Is line pressure 55-65 in forward and 74-100 in reverse
Does it have the new M.L.P.S.?
Internal problem
Check TPS or F.I.P.L . voltage - check idle speed
Ask Trans Tech
F.I.P.L.- Fuel Injection Pump Lever Sensor - the diesel version of a T.P.S.
n:\common\pdq\flowtran\E40D
4/2000
TRANSMISSION
EARLY SHIFT Electronic AODE, 4R70W AXODE, 4R44E, 4R55E, 5R55E, E40D, 4R100, 4L60E, 4T60E, 4T80E, 4L80E, A604, 41TE, A606, 42LE, 42RE, 46RE, 47RE
Pull codes See Code Reference Chart
See Advanced Diagnosis Sheet
Throttle cable controlled AOD, AXOD, ATX, 00R4, 700R4, 440T4, TH125, Chrysler non-electronic
Modulator controlled C3, C4, C5, C6, A4LD, 180, 250, 350, 400, 475
Cable too loose
Vacuum hose pinched, collapsed, hooked to wrong source. See if vacuum drops when throttle is opened
If just installed, possible wrong governor
See Advanced Diagnosis Sheet
*Wintertime* Ice in modulator line
If just installed possible wrong governor
See Advanced Diagnosis Sheet
n:\common\pdq\flowtran\earlyshi
3/2000
TRANSMISSION
ERRATIC SHIFT Electronic AODE, 4R70W, AXODE, 4R44E, 4R55E, 5R55E, E40D, 4R100, 4L60E, 4T60E, 4T80E, 4L80E, A604, 41TE, A606, 42LE, 42RE, 46RE, 47RE
Pull codes
Codes
See Code Reference Chart
No codes
Throttle cable controlled AOD, AXOD, ATX, 200R4, 700R4, 440T4, TH125, Chrysler non-electronic
Cable sticking or dragging Governor sticking or dragging
Valve body Check wiring connections
See Advanced Diagnosis Sheet
See Advanced Diagnosis Sheet
Modulator controlled C3, C4, C5, C6, A4LD, 180, 250, 350, 400, 475
Make sure hose to modulator is in good shape
Check kickdown cable or switch Governor sticking or dragging Valve body
See Advanced Diagnosis Sheet
n:\common\pdq\flowtran\erratic
3/2000
TRANSMISSION
HARSH SHIFT Electronic AODE, 4R70W, AXODE, 4R44E, 4R55E, 5R55E, E40D, 4R100, 4L60E, 4T60E, 4T80E, 4L80E, A604, 41TE, A606, 42LE, 42RE, 46RE, 47RE
Pull codes
Codes
No codes
See Code Reference Chart
Throttle cable controlled AOD, AXOD, ATX, 200R4, 700R4, 440T4, TH125, Chrysler non-electronic
Is shift timing late or normal
Modulator controlled C3, C4, C5, C6, A4LD, 180, 250, 350, 400, 475
Is shift timing late or normal Late
Late
Normal
Normal
Check cable adjustment or TV pressure setting
Check kickdown cable
Check for 18" vacuum at modulator
See Advanced Diagnosis Sheet See Advanced Diagnosis Sheet
See Advanced Diagnosis Sheet
n:\common\pdq\flowtran\harsh
3/2000
TRANSMISSION
HARSH DOWNSHIFTS Electronic AODE, 4R70W, AXODE, 4R44E, 4R55E, 5R55E, E40D, 4R100, 4L60E, 4T60E, 4T80E, 4L80E, A604, 41TE, A606, 42LE, 42RE, 46RE, 47RE Are upshifts ok
Pull codes
See Code Reference Chart
Throttle cable controlled AOD, AXOD, ATX, 200R4, 700R4, 440T4, TH125, Chrysler non-electronic
Modulator controlled C3, C4, C5, C6, A4LD, 180, 250, 350, 400, 475
Are upshifts ok Are upshifts ok
See if cable is sticking or dragging
Go to Advanced Diagnosis Sheet
Make sure vacuum at modulator increases on deceleration
Go to Advanced Diagnosis Sheet
Go to Advanced Diagnosis Sheet
n:\common\pdq\flowtran\harshdow
3/2000
TRANSMISSION
LATE OR NO SHIFT Electronic AODE, 4R70W, AXODE, 4R44E, 4R55E, 5R55E, E40D, 4R100, 4L60E, 4T60E, 4T80E, 4L80E, A604, 41TE, A606, 42LE, 42RE, 46RE, 47RE
Stuck in 1st gear or in fail safe? In failsafe
Stuck in 1st gear
Check speed sensor
Pull codes
Codes
No codes
See Code Reference Chart
Throttle cable controlled AOD, AXOD, ATX, 200R4, 700R4, 440T4, TH125, Chrysler non-electronic
Will it shift when you let off of the accelerator Yes
Cable is too tight
No
Stuck or dragging governor
Stuck or dragging governor
Valve body (except 440-T4)
Modulator controlled C3, C4, C5, C6, A4LD, 180, 250, 350, 400, 475
Check vacuum to modulator - needs 18" Check kickdown cable or switch Stuck or dragging governor Valve body See Advanced Diagnosis Sheet
See Advanced Diagnosis Sheet
See Advanced Diagnosis Sheet n:\common\pdq\flowtran\lateiorno
3/2000
TRANSMISSION
LEAKS LOCATION OF LEAKS Bellhousing
When running Front pump seal or pump o-ring and/or pump bolts
Not running On some units, pan bolts provide into the bellhousing area and can be the source of small leaks
Tool gouges and small cracks can also be the source of leaks
Pan
Covered by warranty under 500 miles
Cooler lines or fittings
Servo cover or extension housing to case
Not common but can usually be field repaired
Rear seal Warranty coverage one-time only check housing for gouges and yoke for burrs, etc.
Loose or mis-matched fittings or cracked case
Use liquid teflon sealer only - teflon tape on fittings is a major cause of cracked case or cooler fittings
n:\common\pdq\flowtran\leaks
3/2000
TRANSMISSION
NO DOWNSHIFT STUCK IN HIGHER GEAR Electronic AODE, 4R70W, AXODE, 4R44E, 4R55E, 5R55E, E40D, 4R100, 4L60E, 4T60E, 4T80E, 4L80E, A604, 41TE, A606, 42LE, 42RE, 46RE, 47RE
Most likely in failsafe so pull codes Codes
See Code Reference Chart
No codes Check power to trans and computer
See Advanced Diagnosis Sheet
Throttle cable controlled AOD, AXOD, ATX, 200R4, 700R4, 440T4, TH125, Chrysler non-electronic
Modulator controlled C3, C4, C5, C6, A4LD, 180, 250, 350, 400, 475
Will it upshift and downshift manually Yes
Clean or replace governor
NO
Does it bind up in reverse
Yes
Clutch or band welded or stuck
NO
Valve body
See Advanced Diagnosis Sheet
n:\common\pdq\flowtran\nodown
3/2000
TRANSMISSION
NOISES KNOCKING NOISE usually a cracked or broken flexplate - common on A4LD's and TH350's. WHINING NOISE FROM THE BELLHOUSING usually indicates a failing pump or input area bearing. WHINING NOISE IN REVERSE is usally normal due to power flow through the gear train. WHINING OR GRINDING NOISE IN ALL GEARS EXCEPT 3RD GEAR is a sure sign of planetary component failure. WHINING NOISE IN ALL GEARS can be a sign of bearing failure, especially in the output shaft area. STRANGE AND UNUSUAL NOISES usually have strange and unusual causes see Advanced Diagnosis Sheet.
n:\common\pdq\flowtran\noises
3/2000
TRANSMISSION
NO KICKDOWN Electronic AODE, 4R70W, AXODE, 4R44E, 4R55E, 5R55E, E40D, 4R100, 4L60E, 4T60E, 4T80E, 4L80E, A604, 41TE, A606, 42LE, 42RE, 46RE, 47RE
Pull Codes
See Code Reference Chart
Throttle cable controlled AOD, AXOD, ATX, 200R4, 700R4, 440T4, TH125, Chrysler non-electronic
Check cable or TV Pressure adjustment
See Advanced Diagnosis Sheet
Modulator controlled C3, C4, C5, C6, A4LD, 180, 250, 350, 400, 475
Check detent cable or kickdown switch
See Advanced Diagnosis Sheet
Check TPS Operating Range
See Advanced Diagnosis Sheet
n:\common\pdq\flowtran\nokick
3/2000
TRANSMISSION
SLIPPING Electronic AODE, 4R70W, AXODE, 4R44E, 4R55E, 5R55E, E40D, 4R100, 4L60E, 4T60E, 4T80E, 4L80E, A604, 41TE, A606, 42LE, 42RE, 46RE, 47RE
Throttle cable controlled AOD, AXOD, ATX, 200R4, 700R4, 440T4, TH125, Chrysler non-electronic
Modulator controlled C3, C4, C5, C6, A4LD, 180, 250, 350, 400, 475
Pull codes
See Code Reference Chart
Find out which gear(s) and go to Advanced Diagnosis Sheet
Some people confuse a late shift with slipping. Slipping should be considered as an incorrect gear ratio after a shift, or the clutch pack or band not allowing full power transfer.
n:\common\pdq\flowtran\slipping
3/2000
TRANSMISSION
SOFT OR SOGGY SHIFT Electronic AODE, 4R70W, AXODE, 4R44E, 4R55E, 5R55E, E40D, 4R100, 4L60E, 4T60E, 4T80E, 4L80E, A604, 41TE, A606, 42LE, 42RE, 46RE, 47RE
Fluid level and condition and pull codes
Codes
No codes
See Code Reference Chart
Throttle cable controlled AOD, AXOD, ATX, 200R4, 700R4, 440T4, TH125, Chrysler non-electronic
Fluid level and condition Fluid ok
See Advanced Diagnosis Sheet
Modulator controlled C3, C4, C5, C6, A4LD, 180, 250, 350, 400, 475
Fluid level and condition Fluid ok
Fluid burnt
See Advanced Diagnosis Sheet
See Advanced Diagnosis Sheet. Unit will most likely need to be replaced
Fluid burnt
See Advanced Diagnosis Sheet. Unit will most likely need to be replaced
If fluid is burnt, check Code Reference Chart for sensor related failure
See Advanced Diagnosis Sheet
n:\common\pdq\flowtran\softor
3/2000
TRANSMISSION
VIBRATION Make sure it's not a shuddering or chattering problem
Conditions Changes with engine speed
Changes with road speed
Will it vibrate in neutral when you rev the engine
Most likely a driveline problem
Yes
Make sure trans was ordered for the correct engine size some externally balanced engines have weights on the converter
No
Possible engine mis-fire on malfunction under a load or possible mount problem
On some vehicles, it is possible to unbolt the converter and run the engine - this is a very good way to confirm diagnosis
n:\common\pdq\flowtran\vibrastio
3/2000