APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) APM30H&TMC11H&IBBS20 0D&IBBS200T(Ver.B)
Insta ns tall lla ation ti on Guide ui de
Issue: 12 Date: 2010-09-30
HUAWEI TECHNOLOGIES Co., Ltd.
Content ………… …… ………… ………… ………… ………… …… 2 Specifi pecification cation of o f the Cabinets Cabinets ……………… ……………… ……………… ……………… ……… 3 Modules in the Cabinets Cabinets ……… ……………… ……………… ……………… ……………… ………… …3 Installation Scenario Scenario s ……… …………… ……………… ……………… ……………… ……………… ………… …4 Installation Tools …… ……………… ……………… ……………… ……………… ……… 5 1. Installation Proc roce edur dure e ……… 2. Installi Installing ng the Cabi Cabinets nets ………………………………………6 ………… ………… ………… ………… ……… … 12 3. Earth Groundi Groun ding ng the Cabin Cabinets ets …… ………… ………… ………… ………… …… 13 4. Installin Installing g the th e Opti Opti onal Modules Modul es …… 5. Installi Installing ng the Cables Cables ………………………………………16 ……………… ……………… ……………… ………… … 26 6. Se Sealin aling g th the e Cable Cable Holes ……… ………… ………… …… 27 7. Installi Installing ng the Batteries and their t heir Cabl Cable es …… ………… ………… ………… ………… ……… … 28 8. Che Checkl cklist ist for t he Inst Installation allation …… ………… ………… ………… ………… …… 30 9. Checkin Checking g the t he Pow Powerer-On On Statu Status s …… …………………… ………… …………………… …………………… ………………… ……… 31 10.. Ap 10 Append pendix ix ……………… ……………… ……………… ……………… …………… …… 36 11.. Chang 11 Change e His Histo tory ry ………
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Copyright © Huawei Technologies Co., Co., Ltd. 2010. All rights reserved.
Content ………… …… ………… ………… ………… ………… …… 2 Specifi pecification cation of o f the Cabinets Cabinets ……………… ……………… ……………… ……………… ……… 3 Modules in the Cabinets Cabinets ……… ……………… ……………… ……………… ……………… ………… …3 Installation Scenario Scenario s ……… …………… ……………… ……………… ……………… ……………… ………… …4 Installation Tools …… ……………… ……………… ……………… ……………… ……… 5 1. Installation Proc roce edur dure e ……… 2. Installi Installing ng the Cabi Cabinets nets ………………………………………6 ………… ………… ………… ………… ……… … 12 3. Earth Groundi Groun ding ng the Cabin Cabinets ets …… ………… ………… ………… ………… …… 13 4. Installin Installing g the th e Opti Opti onal Modules Modul es …… 5. Installi Installing ng the Cables Cables ………………………………………16 ……………… ……………… ……………… ………… … 26 6. Se Sealin aling g th the e Cable Cable Holes ……… ………… ………… …… 27 7. Installi Installing ng the Batteries and their t heir Cabl Cable es …… ………… ………… ………… ………… ……… … 28 8. Che Checkl cklist ist for t he Inst Installation allation …… ………… ………… ………… ………… …… 30 9. Checkin Checking g the t he Pow Powerer-On On Statu Status s …… …………………… ………… …………………… …………………… ………………… ……… 31 10.. Ap 10 Append pendix ix ……………… ……………… ……………… ……………… …………… …… 36 11.. Chang 11 Change e His Histo tory ry ………
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Copyright © Huawei Technologies Co., Co., Ltd. 2010. All rights reserved.
Specif pecific ica ati tion on of the t he Cabi binets nets The APM30H(Ver.B) series cabinets consist of the the APM30H, TMC11H, IBBS200T, and IBBS200D.
Cabinet dimensions (excluding the TEC cool hood of the IBBS200T): 600 mm x 700 mm x 480 mm (W x H x D)
Cabinets
Item
Specification Remarks
Cabinet weight ≤ 72 kg APM30H
Including the cabinet frame, inner air circulation fan box, outer air circulation fan box, core of the heat-exchanger, heat-exchanger, EPS subrack, and related cables. Excluding the BBU, customer equipment, PMU, PSUs, and batteries.
Weight of the cabinet in full configuration TMC11H
≤ 91 kg
Including the cabinet, one one PMU, three PSUs, PSUs, and one BBU. Excluding the customer equipment and batteries.
Cabinet weight ≤ 57 kg
Including the cabinet cabinet frame, inner air circulation fan box, outer air circulation fan box, and core of the heat-exchanger. heat-exchanger. Excluding the customer equipment and batteries
IBBS200T
Cabinet weight ≤ 70 kg
Excluding the batteries
Battery
Supporting 48 V 100 Ah backup power by connecting two 48 V 50 Ah battery groups in parallel.
48 V 50 Ah or 48 V 92 Ah battery group that can be maintained from the front
Supporting 48 V 184 Ah backup power by connecting two 48 V 92 Ah battery groups in parallel.
TEC cooler hood (Depth: 206 mm) IBBS200D
Cabinet weight ≤ 50 kg
Excluding the batteries
2
Modules of t he Cabinets APM30H (AC power supply) HPMI
CMUA
APM30H (+24 V DC power supply) HPMI
CMUA
TMC11H HPMI
CMUA
DCDU-03 DCDU-03 EPS PMU PSU Junction box
EPS48100D
Junction box
Junction box
In this document, the equipment appearance is for reference only. The actual equipment may differ from what is shown in the figures.
IBBS200D
IBBS200T
Power distribution box
Power distribution box
CMUA
CMUA
Power box of the heating film
Installation Scenarios Pole Wall APM30H or TMC11H
Base
Base
APM30H IBBS200D
IBBS200D or IBBS200T
APM30H or TMC11H
APM30H or TMC11H
IBBS200D or IBBS200T
IBBS200D or IBBS200T
APM30H or TMC11H
APM30H
APM30H
IBBS200D or IBBS200T
IBBS200D or IBBS200T
IBBS200D or IBBS200T
3
IBBS200D or IBBS200T
Installation Tools
Insulated screwdriver
Wrench (32 mm capacity)
Crimping pliers for power cables
Rubber hammer
Screwdriver (M3 to M6)
Diagonal pliers
Socket wrench
Torque wrench
RJ-45 crimping pliers
Wire cutter
Iron
Percussion drill (Ø16)
Heat gun
Multimeter
Long measuring tape
4
Wire stripper
Level bar
Cleaner
1 Installation Procedure Start
Install the Cabinets
Install the Cabinets on the
Install the Cabinets on
on the Base
Metal Pole
the Wall
Earth Grounding the Cabinets
Install the Optional Modules
Install the Cables
Seal the Cable Holes
Install the Batteries and their Cables
Checklist for the Installation
Checking the Power-On Status
End
5
2 Installing the Cabinets Installation the Cabinets on th e Base Cabinet di mensions and c learance requirements (unit: mm) 600
40
Cabinet
> 300
Maximum 120°
600
40
600
Cabinet
480
Cabinet
> 60 > 300
The values in the figure are not for the concrete plinth. The recommended distance between the cabinets is 40 mm, and the maximum distance between the cabinets is 150 mm. If the Noise Reduction Module (NRM) is installed, the distance between the cabinets is 150 mm.
> 800
1. Install th e base. Cast a concrete plinth. The height of the concrete plinth must meet the heat-dissipation and waterproofing requirements of the cabinet. The concrete plinth must be 200 mm higher than the ground, and the horizontal error must be within 5 mm when the plinth is cast.
Mark the anchor points for the base. 516
Use a hammer drill to drill holes.
19 Φ16 352
434
90° unit: mm
Concrete plinth
600
52-60 mm
Do not use the hammer drill to drill holes on the concrete plinth through the holes on the base. In this way, the paint on the base may be damaged.
Concrete plinth
Install the expansion bolt assemblies. M12×60 bolt Spring washer 12
Remove the spring washer, flat washer, and bolt.
Rubber mallet
Flat washer 12
Expansion tube
6
2 Installing the Cabinets Installation the Cabinets on th e Base Check the base level.
Install the bolt with the spring washer and flat washer.
Adjust the base level by adding adjusting pads to the bolts between the base and the concrete plinth.
Tighten the bolts.
Remove the baffle plates from both sides of the base (by removing the plate on the left as an example).
Remove the front cover plate.
10 Remove the baffle pieces from the back
of the base.
All the three cable holes on the base can be used for cabling. You can use the cable holes based on actual requirements.
7
2 Installing the Cabinets Installation the Cabinets on th e Base 2. Move the cabinet on to t he base. Choose the appropriate method to move the cabinets according to the condition on site. Here take the crane as an example.
Install the lifting lugs.
Plastic screw
Install the ropes.
Lifting lug
Maximum 90°
Do not damage plastic screws. Reserve them for later use.
Move the cabinet onto the base.
Remove the ropes and install the plastic screws.
Before installing the plastic screws, clean the mounting holes to prevent scrap iron from entering.
3. Secure the cabinet onto th e base. By attaching the IBBS200D as an example, attaching the APM30H or the TMC11H or the IBBS200T to the base is the same.
Gasket with an oblong hole
M12×30 Bolt(×4)
Gasket with an oblong hole
8
2 Installing the Cabinets Installation the Cabinets on th e Base 4. (Optional) Stackin g t wo cabinets. Remove the cover plates ( ×2) from the top of the lower cabinet.
Remove the plastic screws (x4) from the top of the lower cabinet.
Stack the cabinets, and attach the cabinets with the bolts(×4). Gasket with an oblong hole
To ensure the waterproof performance of the cabinet, keep well the cover plates for the round hole of the cabinet.
Cover plate
M12x30 Blot (x4)
9
Gasket with an oblong hole
2 Installing the Cabinets Installation the Cabinets on the Metal Pole 2. Remove the plasti c sc rews (
1. Installing the tr apezoidal rack.
2).
M12×60 Bolt(×4)
Trapezoidal rack
Pole
3. Install the fastening bar. Fastening bar M12×30 Bolt(×2)
4. Move the cabinet on to the trapezoidal rack and attach them with the bolts.
Gasket with an oblong hole M12x30 Blot (x4)
5. Install th e U-shaped piece. Flat washer
Spring washer
Gasket with an oblong hole
When the APM30H is installed on a metal pole, grease must be covered. For details, see Appendix e on page 35. Hold the cabinet when opening the door to prevent the cabinet from tipping over. The diameter of the metal pole on which the APM30H and TMC11H are installed ranges from 100 mm to 120 mm.
10
2 Installing the Cabinets Installing the Cabinets on the Wall 2. Install the expansion bo lt assemblies.
1. Marki ng the anchor p oint s 250 Anchor points (×6)
Bolt Spring washer Drawing template
Flat washer
766
Expansion tube 138
≥500
280
Unit: mm
4. Remove the plasti c sc rews (
3. Inst alling the tr apezoidal rack.
2).
M12×60 Bolt(×4) Wall
Trapezoidal rack
6. Att ach the t rapezoidal r ack and the cabinet.
5. Inst all the fastening bar. Fastening bar M12×30 Bolt(×2)
Gasket with an oblong hole M12x30 Blot (x4)
Hold the cabinet when opening the door to prevent the cabinet from tipping over.
11
2 Installing the Cabinets Installing the Cabinets on the Wall 7. Attach t he fastening bar and wall. Fastening bar
M12×30 Bolt(×2)
3 Earth Grounding the Cabinets Principles for routi ng t he PGND cables and the equipotential cables
The PGND cables and signal cables cannot be bound or entangled. A certain distance must be reserved between them to prevent interference from each other.
Principles fo r earth grounding the cabinets:
APM30H
The upper cabinets are connected to the lower cabinets with the equipotential cables. The lower cabinets are connected with the equipotential cables. The cabinet below the APM30H is connected to the grounding busbar with PGND cables. Wiring copper bar About the principles for earth grounding the cabinets, takes the following scenario as example.
Equipotential cable (16 mm2)
Equipotential cable (16 mm2)
Equipotential cable (16 mm2)
PGND cable (16 mm2)
Grounding busbar
12
4 Installing the Optional Modules Installing the SOU in the APM30H 1. Specifi catio n of the SOU. Configured with the following four outlet types, the c abinets support different SOU types of different countries. The SOU is preferably installed in the bottom 1 U space of the cabinet.
European American standard standard
Multi-purpose UK standard
3. Install the power cable for th e SOU.
2. Install the SOU.
L2 PGND
SOU
N2
Installing the Heater i n t he APM30H 1. Inst all the Heater.
2. Inst all the po wer cable for the heater.
The heater is preferably installed in the bottom 1 U space of the cabinet.
L0 N0
If both the SOU and the heater are installed in the cabinet, the heater is installed above the SOU, that is, in the 1 U space next to the SOU.
Installing t he Heater in t he TMC11H See “ Installing t he Heater in the APM30H” . 13
PE
4 Installing the Optional Modules Installing the EMUA in the APM30H 1. Inst all t he EMUA.
2. Install the power cable for th e EMUA.
M6 PWR1
EMUA BBU LOAD7
3. Inst all the si gnal cable for the EMUA. COM OUT
RS485 Information about the BBU, see BBU Installation Guide. Either the EMUA or the SLPU is installed.
Installing t he EMUA in the TMC11H See “ Installing th e EMUA in the APM30H” .
PWR1
LOAD7
RS485
14
COM OUT
4 Installing the Optional Modules Installing the SLPU in the APM30H 2. Install the internal monitoring transf er cable for the SLPU.
1. Inst all t he SLPU.
EXT-ALM0
OUT0
M6
SLPU BBU
Internal monitoring transfer cable connections:
3. Install the external dry co ntact monitorin g and alarm s ignal cable
Mapping relationship between the pins in the input and output ports on the USLP2
Information about the BBU, see BBU Installation Guide. Either the EMUA or the SLPU is installed.
15
5 Installing the Cables In this chapter, the color or the appearance of the equipment are for reference only 。The actual equipment may differ from what is shown in the figures.
General pri nciples for routing the cables
1
Different types of cables must be separately routed and cannot be bound in the same bundle. Cables in each bundle or any two bundles cannot be entangled.
2
The cables must be bundled tightly and neatly. The jackets of the cables are not damaged.
3
Labels or nameplates must be attached to the cables after they are installed.
4
The cables of different types must be routed in parallel or separated by special objects.
5
The bending radius of the cable is not less than five times of the diameter of the cable.
6
If the length of the power cable is insufficient, replace the cable rather than adding connectors or soldering joints to lengthen the cable.
Installing the Power Cables (-48 V DC)
If the TMC11H (-48 V DC) is not configured, skip the section.
Installing the Power Cables (+24 V DC)
If the TMC11H (+24 V DC) is not configured, skip the section.
Install t he inpu t pow er cable for th e TMC11H Install t he input power cable for t he APM30H Remove the protecting cap of the power box of the DCDU-03. Connect the power cables. Recover the protecting cap.
NEG(-)
Remove the protecting cap of the power box of the EPS48100D. Connect the power cables. Recover the protecting cap.
RTN(+) + -
16
5 Installing the Cables Installing t he Power Cables (AC Power Suppl y Scenario) 1. Install the inp ut p ower cable for the APM30H Remove the AC protecting cap, open the AC input power box. Connect the power cables. Recover the AC protecting cap, close the AC input power box. 200V Three-phase AC mode
PE
200V Signal-phase AC mode
110V AC mod e
Shortcircuiting bar
Move the shortcircuiting bar L1 L2
L1 L2 N PE
L PE N
L3 N PE
2. APM30H-TMC11H Power cable for the junction box
Power cables for the TMC11H
NEG(-)
L N
TMC
RTN(+)
17
L3
N3
5 Installing the Cables Installing t he Power Cables (AC Power Suppl y Scenario) 3. APM30H - IBBS200D/IBBS200T APM30H:IBBS=1:2 1. Power cables for the IBBS200D/IBBS200T
BAT RTN(+)
BAT NEG(-)
Power series 120 connector
Either the IBBS200D or the IBBS200T is installed. Add the power series 120 connector. For details, see "Appendix a" on page 31.
2. Power cables for the fan in the IBBS200D LOAD3
FAN/TEC RTN(+)
Easy power receptacle (pressfit type) connector
FAN/TEC NEG(-)
For details on how to assemble the easy power receptacle (pressfit type) connector, see "Appendix b" on page 32.
18
5 Installing the Cables Installing t he Power Cables (AC Power Suppl y Scenario) 3. APM30H - IBBS200D/IBBS200T APM30H:IBBS=1:2 3. Power cables for the heating films in the IBBS200D
Must route the power cables for the heating films in the IBBS200Ds into the power box of the heating film from the top down.
L1 N1
L2 N2
The power box of the heating film Prevent the wires from exposing out of the power box of the heating film.
From L2/N2
From L1/N1 The power box of the heating film
4. Power cables for the TEC in the IBBS200T LOAD3
FAN/TEC RTN(+)
If the LOAD2 is already occupied, it is recommended that the fuse for the LOAD4 terminals be changed to meet the output MCB requirements for the IBBS. For details, see "Appendix c" on page 33.
LOAD2
FAN/TEC NEG(-)
From LOAD3
From LOAD2
19
5 Installing the Cables Installing t he Power Cables (AC Power Suppl y Scenario) 3. APM30H - IBBS200D/IBBS200T APM30H:IBBS=1:1 1. Power cables for the IBBS200D/ IBBS200T
BAT RTN(+)
BAT NEG(-)
Power series 120 connector
Either the IBBS200D or the IBBS200T is installed. Add the power series 120 connector. For details, see "Appendix a" on page 31.
2. Power cables for the fan in the IBBS200D / the TEC in the IBBS200T
LOAD3
Easy power receptacle (pressfit type) connector FAN/TEC RTN(+)
For details on how to assemble the easy power receptacle (pressfit type) connector, see "Appendix b" on page 32.
20
FAN/TEC NEG(-)
5 Installing the Cables Installing t he Power Cables (AC Power Suppl y Scenario) 3. APM30H - IBBS200D/IBBS200T APM30H:IBBS=1:1 3. Power cables for the heating films in the IBBS200D L1 N1 Must route the power cables for the heating films in the IBBS200D into the power box of the heating film from the top down. Prevent the wires from exposing out of the power box of the heating film.
The power box of the heating film
The power box of the heating film
21
L2 N2
5 Installing the Cables Installing the Monitorin g Signal Cables Principles for routin g the monitoring si gnal cables
When the signal cable is routed between cabinets, coil the extra length of the cable in the base if the cable is redundant.
1. APM30H+IBBS200D/IBBS200T APM30H+IBBS200D
APM30H+IBBS200T
COM_485
COM_485
COM_OUT COM_IN
COM_IN COM_OUT
22
5 Installing the Cables Installing the Monitorin g Signal Cables 2. APM30H+2 IBBS200D/IBBS200T APM30H+2 IBBS200D COM_485 COM_OUT COM_IN
COM_IN
APM30H+2 IBBS200T COM_485
COM_IN
COM_IN
COM_OUT
COM_OUT
23
5 Installing the Cables Installing the Monitorin g Signal Cables 3. 2 APM30H+2 IBB S200D/IBBS200T 2 APM30H+2 IBBS200D COM_485 COM_IN
MON0 UEIU
COM_OUT COM_IN
2 APM30H+2 IBBS200T COM_485 COM_IN
MON0 UEIU
COM_IN COM_OUT
24
5 Installing the Cables Installing the Monitorin g Signal Cables 4. A PM30H+2 IBBS200D/IBBS200T+TMC11H APM30H+2 IBBS200D+TMC11H COM_485 COM_IN
COM_OUT
MON0
COM_IN UEIU
COM_OUT COM_IN
APM30H+2 IBBS200T+TMC11H COM_485 COM_IN
MON0 COM_IN
UEIU
COM_OUT
COM_IN COM_OUT
25
6 Sealing the Cable Holes Sealing the Cable Holes i n the Cabinets The cable module for the IBBS200D, IBBS200T, or APM30H is the same as that for the TMC11H. When two IBBS200Ds or two IBBS200Ts are installed in stack mode, the installation of the cable module in the upper cabinet is not required.
Lead the cable through the cable hole with an aperture matching the cross-sectional area of the cable in order that the sealing is effective.
Sealing the Cable Holes in the Base 1. Close the cable holes on bo th sides and at the rear of the base.
2. Seal the cable holes wit h fi reproof clay. Fireproof clay
Baffle plate
Fireproof clay Baffle plate
Fireproof clay PVC corrugated pipe
Baffle piece
The fireproof clay can be used to seal the cable holes of the base. It cannot be used to seal the cable holes of the cabinet.
3. Install the fron t panel on the front of th e base. Check whether the paint on the cabinet surface is damaged. If the paint is damaged, repair the damaged paint, read page 34. The PVC corrugated pipe is recommended for the cable led out of the cabinet.
26
7 Installing the Batteries and their Cables Installing the Batteries Before installing the batteries, set the battery MCB labeled BAT to OFF to disconnect the equipment from the battery. Finish the installation, set the BAT to ON. During the installation of the batteries, use insulated tools such as wrenches and screwdrivers, and do not reversely connect the positive and negative poles. Otherwise, the batteries may burn, and the operations may cause human injuries.
EPS
Battery MCB labeled BAT
Push the baffle plate upwards until it is contact with the screws, and then tighten the screws.
Installing the Power Cables for the Batteries
Remove the protecting hood.
Install the negative cable.
Recover the protecting hood.
Install the copper bar for series connections.
Install the positive cable.
Recover the protecting hood.
27
8 Checklist for the Installation Checklist for the Cabinet Installation 1
The installation position of the cabinet strictly comply with the engineering design.
2
When the cabinet is mounted on a wall, the holes of the mounting ears are aligned with the bolt holes. The mounting ears are placed against the wall securely.
3
When the cabinet is mounted on a metal pole, the pole fixtures are secure and reliable.
4
When the APM30 is installed on the floor, the base is securely installed.
5
The horizontal error of the cabinet is less than 3 mm and the vertical error is not greater than 3 mm.
6
All the bolts are tightened, especially for electrical connections. The flat washers and spring washers are completely and properly installed.
7
The cabinet is neat and clean.
8
The paint on the surface of the cabinet is satisfactory.
9
The space reserved for the user devices is covered by a filler panel.
10
The cabinet door and the lock are functional. The gag lever post is tightened.
11
All the labels are complete, correct, and legible.
Checklist for the Field Cleanliness 1
There are no fingerprints or other smears on the surface of the cabinet.
2
There are no unnecessary adhesive tapes or cable ties on the cables.
3
There are no adhesive tapes, cable ties, wastepaper, or packing bags around the cabinet.
4
All the stuff around the cabinet is neat, clean, and intact.
Checklist for the Electrical Connections 1
All self-made PGND cables are copper-based and have proper wire diameters. No breaking device such as the switch and fuse is allowed for the electrical connection of the grounding system, and no short circuit is allowed.
2
According to wiring diagram of the power system, check whether the PGND cables are securely connected, whether the AC lead-in cables and internal cables are properly connected, and whether the screws are tightened. Ensure that no short circuit occurs in output and input cables.
3
The redundant part of the power cable or PGND cable is stripped off rather than coiled.
4
The lugs at both ends of the power cable or the PGND cable are securely soldered or crimped.
28
8 Checklist for the Installation Checklist for the Electrical Connections 5
The exposed wires at the wiring terminals and the lug handles are insulated by the insulating tape or heat-shrinkable tube.
6
The flat washers and spring washers are well mounted to all wiring terminals.
7
The exterior of the battery is intact without any scratch, dent, or crack.
8
The shell of the battery is clean without any leakage trace.
9
The wiring post on the battery stands properly without any damage, and the post is not covered with any acid substances.
10
The pressure relief valve of the battery is not transformed, and no liquid leaks.
11
The power cables for the batteries are connected to the positive and negative polarities correctly.
12
The voltage of the battery is normal. The voltage of a 2 V battery cell ranges from 1.8 V to 2.35 V. The voltage of a 12 V battery cell ranges from 10.8 V to 14.1 V. The total voltage of the batteries ranges from 43.2 V to 56.4 V.
13
The fans work properly. The fan in the IBBS200D rotates in a low speed in a normal situation. The outer air circulation fan in the IBBS200T stops in a normal situation (with the ambient temperature of lower than 30 °C), and the inner air circulation fan rotates in a high speed. The outer air circulation fan in the APM30H stops in a normal situation (with the ambient temperature of lower than 35 °C), and the inner air circulation fan rotates in a low speed.
Checklist for the Cable Installation 1
The connectors of each cable are securely connected, especially those at the bottom of the cabinet.
2
All cables are neatly bound with cable ties, and arranged at even intervals, to proper tightness, and in the same direction.
3
The power cable and PGND cable are routed separately from other cables.
4
The cables are distributed in a way to facilitate maintenance and capacity expansion.
5
Both ends of each cable are legible. That is, both ends of the cable are labeled.
6
Extra cable ties are stripped off. All cuts are smooth without sharp projections.
7
The idle port that no cable is connected to is properly protected.
8
According to the APM30H capacity, ensure that all the MCBs are in normal status and the MCBs for the batteries are set to ON. When the mains works without voltage or with under voltage, the batteries can provide backup power for the APM30H.
29
9 Checking the Power-On Status AC Pow er Suppl y Sc enar io
-48 V DC Power Sup pl y Sc enario
Start
Power on the APM30H
Start
Clear the fault
Power on the TMC11H
Are the LEDs
Is the
on the PSU/PMU
voltage of the
normal?
DCDU-03 output power
Clear the fault
normal?
Is the voltage of the EPS output power
Are the LEDs
normal?
on the CMUA normal?
Are the LEDs
End
on the CMUA normal?
End
•The normal voltage range of the DC output pow er to the DCDU-03 is from: -43.2 V DC ~ -57 V DC • The normal status of the indicators on the CMUA: RUN indicator: Blinking ALM indicator: OFF
• The normal status of the indicators on th e PMU: RUN indicator: Blinking ALM indicator: OFF • The normal status of the indicators on t he PSU: Power indicator: Steady green Protection indicator: OFF Fault indicator: OFF • The normal voltage range of th e output pow er to the EPS is fr om: -43.2 V DC ~ -57 V DC • The normal status of the indicators on t he CMUA: RUN indicator: Blinking ALM indicator: OFF
Close the Door of the Cabinets Lock Tighten the screw to fix the locking piece to prevent the lock from rusting. Locking piece
30
10 Appendix As sembling the Power Series 120 Connector 1. Material: power series 120 connector, contact terminal, heat-shrinkable tube, and cable. 2. Procedure for adding the cont act terminal Strip a part of the jacket off the cable so that the conductor with a length of L1 is exposed.
L1=23~25 mm
Lead the cable through the heatshrinkable tube, and then place the contact terminal on the exposed conductor.
L2 L1 Conductor When stripping the jacket off the cable, do not damage the metal conductor of the cable.
Use the crimping tool to press the end of the contact terminal on the conductor.
Contact terminal
The contact terminal should contact the end of the jacket of the cable. When placing the contact terminal on the conductor closely to the end of the jacket, ensure that the L2 part of the conductor which sticks out of the contact terminal should not exceed 2 mm.
Use the heat gun to heat the heatshrinkable tube. L3=15~16 mm
Crimping tool
heat-shrinkable tube
Link the contact terminal to the power series 120 connector.
L3
power series 120 connector
Heat gun Power series 120 connector
Contact terminal
Heat-shrinkable tube
Retaining spring
31
heatshrinkable tube
L3
The heat-shrinkable tube cannot be exposed outside the power series 120 connector.
10 Appendix Assembling th e Easy Po wer Receptacle (Pressfit Type) Connector 1. Material: Easy Power Receptacle (Pressfit Type) Connector, contact terminal, heat-shrinkable tube, and cable 2. Procedure for adding the cont act terminal Strip the jacket off the cable according to the scale on the equipment.
Use a screwdriver to push the sliding block until the in-position mark is completely exposed.
Scale
Wire of the conductor
In-position mark 7.5 +0.5 .0
Ensure that the edge of the wire is not split.
Insert the conductors into the holes. That is, insert the red cable connected to the positive pole into hole 1 and blue cable connected to the negative pole into hole 2. Hole for the conductor Sliding block
The conductor should be in the center of the holes. The conductor should be perpendicular to the holes. The depth of the conductor into the hole should be not less than 11 mm.
The conductor is deviated from the center of the hole.
Push back the sliding blocks until they are in position. Then, check whether the conductors are secure by gently pulling the cables.
The conductor is not perpendicular to the hole.
The conductor is not perpendicular to the hole.
If the conductor slides outward or the wire of the conductor is exposed outside the hole for the conductor, remove the conductor, cut the split wires, and then strip the jacket and install the conductor again.
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10 Appendix Replacing the Fuse 1. Remove the extractio n to ol.
2. Obtain the fuse fr om t he case.
3. Replace the fus e by us ing the extraction to ol. EPS Fuse Align the bulge on the extraction tool with the hole on the fuse
Fuse EPS
Remove the fuse by using the extraction tool
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10 Appendix Repairing the Damaged Paint 1. Codes of colo r samples Object
Cabinets (including APM30H, RFC,
Color Name
Huawei Color
International
Code
Color Code
RAL7035
YB026
RAL7035
3010 light grey
YB030
Pontone 422U
TMC11H, IBBS200D and IBBS200T) Base
2. Operation of d escript ion
Polishing In case the damaged area is stained or there is rust on the materials, the following step must be applied: Fine sand paper should be applied to polish the damaged area in order to remove the stain or rust.
Cleaning Clean cotton cloth can be used to rub the stain or dust on the surface of the area to be polished or repaired.
Paint repair Brushing paint of corresponding color should be applied according to the original coating. Prior to the repair, the paint should be shaken well. After that, use the small brush inside the bottle to absorb paint and evenly spread on the damaged area till the scratch/damage is covered. Note that the paint coating applied should be as thin as possible. Paint coating should not reveal any drops. The surface should be kept smooth.
Drying The surface of the repair paint should be placed in indoor temperature for 30 minutes. After that, subsequent operations can proceed.
Quality The color of the surface of the repair area should be consistent with that of the surrounding area, without obvious edges and bulge. Scratches and damages should be covered properly. There should not be dropped paint.
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10 Appendix Covering the Equipment with Grease 1. Install t he cable fr ame in th e APM30H.
2. Before installin g the rubber bloc ks fo r leading o ut the cables, cover the sur face and gaps of th e blocks wi th gr ease evenly, and th en insert the three bloc ks int o the cable frame.
Grease
When the APM30H is installed on a metal pole or on the wall, grease should also be covered around the four bolts which are used to attach the cabinet and trapezoidal rack.
3. Insert the rub ber caps int o the cable modu le after cov ering the caps wit h grease, and then cover th e jackets of the cables wit h grease before leading the cable throug h th e cable module.
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10 Appendix Checking the DIP Switches When the two PMUs are in the same monitoring line (MON0 or MON1), the monitoring address of the PMUs must be set to 3 and 4.
Check whether th e PMU DIP status is cor rect. The monitoring address of the PMU is set to 3.
PMU The monitoring address of the PMU is set to 4.
11 Change History This describes the changes in the APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide. 12 (2010-09-30) This is the eleventh commercial release. Compared 12 with 11, 1. Add the diameter specification of the metal pole on which the Apm30H and TMC11H are installed in the chapter of Installing the Cabinets . “
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11 (2010-08-25) This is the tenth commercial release. Compared 11 with 10, 1. Update the power cable for the heater in the chapter of Installing the Optional Modules . 2. Add the figure about mapping relationship between the pins in the input and output ports on the USLP2 in the chapter of Installing the Optional Modules . “
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10 (2010-07-15) This is the ninth commercial release. Compared 10 with 09, 1. Add the scenarios of the cabinets in the chapter of Installation Scenarios . 2. Add the scenarios of the power cables between the APM30H and IBBS200D or IBBS200T in the chapter of Installing the Power Cables (AC Power Supply Scenario) 3. Add the scenarios of the cabinets in the chapter of Installing the Monitoring Signal Cables . 4. Update the checklist for the installation. “
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09 (2010-06-30) This is the eighth commercial release. Compared 09 with 08, Add the specifications of the bolts in the chapter of
Installing the Cabinets
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11 Change History 08 (2010-05-05) This is the seventh commercial release. Compared V200R003_08 with V200R003_07, Update the information about the bolts which are used to install the cabinets. 07 (2010-04-10) This is the sixth commercial release. 06 (2010-03-15) This is the fifth commercial release. Compared V200R003_06 with V200R003_05, Update the information about how to install the cabinets. 05 (2010-02-25) This is the fourth commercial release. Compared V200R003_05 with V200R003_04, Add the information about SLPU. 04 (2010-01-15) This is the third commercial release. Compared V200R003_04 with V200R003_03, Add the information about the SOU and the heater. 03 (2009-12-30) This is the second commercial release. Compared V200R003_03 with V200R003_02, Update the information about how to install the cabinets. 02 (2009-09-30) This is the first commercial release. 01 (2009-08-10) This is the draft release.
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