API 541 Datasheet

JOB NO.

INDUCTION MACHINE DATASHEET API 541 4th Edition U.S. CUSTOMARY UNITS

ITEM / TAG NO.

PURCHASE ORDER NO. REQ. / SPEC NO. REVISION NO.

DATE

BY PAGE

1 FOR / USER

OF

1

6

DRIVEN EQUIPMENT

2 SITE / LOCATION

QUANTITY

3 SUPPLIER

SUPPLIER PROJECT NO.

GENERAL 4 Ap A pplicable To:

Proposal

Purchase

DATA SHEET  STATUS

5 NOTE NOTE::

As Built

INDICATES INFO. TO BE  COMPLETED BY PURCH.

BY MANUFACTURER

 WITH PROPOSAL

BY MANUFACTURER

BY MANUFACTURER OR r PURCHASER AS APPLICABLE

 AFTER ORDER

6 Basic Data:

 NORTH AMERICAN (i.e. ANSI, NEMA)

7 Applicable Applicable Standards Standards (1.3) (1.3) 8 Nameplate Power (2.2.1.1) 9

HP

Volts (2.2.1.2)

Phase

Hertz

 SINE WAVE POWER  CLASS F  Other

10 Motor Motor Power Power Source: Source: 11 Insulation Insulation (2.3.1): (2.3.1):

International (i.e. IEC, ISO) RPM (Synchronous)

 ASD power (Purchaser must confirm details, see page 2line 14) Temperature Rise (2.3.1)  CLASS B

 Other

12 Othe Other: r:

 PER NEMA MG-1 OR IEC 60034-1

13 Minimum Minimum % Overspeed Overspeed (2.4.5.2.7): (2.4.5.2.7):

 Other

14 Site Data (2.1.2):

 Max

15 Ambient Ambient Temperat Temperature: ure:

 Indoor  Dust (2.4.1.2.2,c)

17 Motor Motor Locatio Location n 18 19 20

Area Classification (2.1.7):



 Min

°F



16 Site Elevatio Elevation n

feet

°F

Relative Humidity:

 Outdoor  Outdoor with roof  Chemicals (2.1.2)  Classified as:

Nonclassified

21 Maximum Sound Pressure Level Level (2.1.3)

Max

%

%

 Corrosive Agents (2.4.10.1.2)

Class

Group

Division

Autoignition Temp

Class

Group

Zone

Temperature Code

 85dBA @ 3ft., NO-LOAD, FULL VOLT/FREQ., SINE WAVE POWER

22 Seismic Loading (2.4.2.2):

Min

 Other

Nonmassive Foundation (2.4.6.1.2), Description

23 Othe Other: r: 24 Enclosure (2.4.1.2): 25  Drip Proof Guarded 26

Air Filters (3.5):

 Weather Protected Type I (WPI)  Provision Only  Required

27

r Manufacturer

28  TEFC

 TEPV

29  TEAAC

 Weather Protected Type II (WPII)  90% 10 Microns  Other r Type

32

 Alluminum Alloy  No  Yes Cooling W ater Conditions per 2.4.1.2.4, a: Yes   W ater Flow GPM

33

Tube Construction (2.4.1.4, d)

34

   

30  TEW AC AC 31

35 36 37 38 39

Tube Materials (2.4.10.8, a):

Redundant Coolers (2.4.1.2.4, b):

Air Temperature Sensor Required (2.4.1.2.4, h)

 Inner

Hi gh Flow Alarm Set Point

 Provision for Pre-Start Purging (2.4.1.1, f)  Degree of Protection IP (2.4.1.2.1)

 COPPER ALLOY

 STAINLESS STEEL

Exchanger Locat io ion / Or ie ient at ati on on

 NO (Other)

 Single Tube

Flow Sensor Local Indicator Required

Leak Detection Required

r Model

 IP

 Double Tube Realy Contacts  NO  NC Type   Outer r Type and Description  GPM Low Flow Shutdown Set Point  Method of Cooling IC (2.4.1.2.1)

40 Othe Other: r: 41 Mounting: 42  Horizontal: 43  Vertical:

 Foot Mounted  Shaft Up

 Flange Mounted  Shaft Down

44  Baseplate:(Furnished By (2.4.2.6): 45  Epoxy Grout To Be Used (2.4.2.7.3): 46 Othe Other: r:

r Flange details r P-base flange diameter

 Soleplate: Furnished By (2.4.2.6) r Manufacturer

r Type

GPM

 IC

°F

JOB NO.


ITEM / TAG NO.


DATE

BY PAGE

2

OF

6

GENERAL (CONT.) DATA SHEET

INDICATES INFO. TO BE

 STATUS

1 NOTE:

BY MANUFACTURER

 COMPLETED BY PURCH.

BY MANUFACTURER

 WITH PROPOSAL


 AFTER ORDER

2 Electrical System: 3 Primary Power Source

Volts

Phase

 Resistance

4 Method of System Grounding

Hertz

 Reactance

5 Fault Current at Machine Terminals (3.1.2)

MVA

Maximum Ground Fault

 Ungrounded

Amps

 Solid

Fused Starter Let-Through Energy (3.1.2)

I²t (Ampere-squared seconds)

6 Other:

 Across-the-Line Starting at 80% of Rated Voltage (2.2.3.1)  Unloaded  Partially Loaded

7 Motor Starting (2.2.3) 8

 Loaded

9

Load Reacceleration Required (2.2.2, b)

10

 No

 Yes

%

If Yes (2.2.3.4), Complete the Following: Max Voltage Interruption

11

 Other Starting Method

12

Starting Capability Data (2.2.3.2):

Starting Torques in Exces of NEMA or IEC (2.2.3.1)

reacceleration Curve No. Sec.

Voltage at Motor Terminals

Volts

Reduced Voltage

Volts

Type a. Min

13

or

Volts at Machine Terminals Under

b. Min S.C.kVA

and

Amps Inrush Current X/R ratio and

Volts at Machine Terminals

14 Adjustable Speed Drive Conditions: 15  ASD

 ASD with DOL Start

 Bypass @ Ut ility Frequency Min Speed

RPM

17

 Variable Torque Speed Range:  Constant Torque Speed Range:

Min Speed

RPM

18

 Constant Power Speed Range:

Max Speed

RPM

16

ft/lb

Max Speed

RPM

ft/lb

Max Speed

RPM

ft/lb

ft/lb

19 Other: 20 Bearings: 21 Bearing Type: 22

 Hydrodynamic (2.4.7.1.1)

 Antifriction (2.4.7.1.3)

 Thrust Bearing (2.4.7.1.5) Max Driven Equipment Thrust

Downthrust

23

Momentary

lbs.

Continuous

lbs.

24  Bearing Constant-Level Sight Feed oilers Required (2.4.7.2.2)

Upthust

Momentary

lbs.

Continuous

lbs.

 Bearing Housing Heaters Required (2.4.8.3)  Non-conducting Seals ( 2.4.7.3, b)

25  Special Seals for Gas Purge (2.4.7.3, a) 26 Other:

LUBRICATION SYSTEM 27 SELF-LUBE (2.4.8.1)

r Pressurized Lube Required (2.4.8.1)

28  Per API 614 (2.4.8.6)

 Main Oil Pump Required  Vertical

29  Oil rings Not Provided

 Integral Shaft Driven  Separate (see line 29)  Horizontal  Motor Type of Drive  Horizontal  Motor Type of Drive

Is Separate:

30  Standby Oil Pump Required (2.4.8.5):  Turbine Driver:  Pressure 31 32  Electric Motor Driver Std No. 33  Oil Cooler Required (2.4.7.1.14): 34

r Type/Viscosity of Oil

35

 Bearing Oil Requirements (6.1.5):

 Vertical PSIG Encl.

 Water Cooled

 Common With Driven Equipment

System Supplied By:

 Temperature Range

Hp

°F

RPM

 Air Cooled

 Steam Turbine  Steam Turbine to

Volts

 Construction Details



GPM



PSI

 Heat Loss To Be Removed

r Grease: Type

Oil Mist (2.4.7.4)

 Pure mist

38 Other:

SPECIAL CONDITIONS: 39  Shaft and Spider one piece forging for 4 or more poles (2.4.5.1.2, b; 2.4.5.1.4) 40  Special Vibration Requirements (4.3.3.9) 41  Efficiency Evaluation Factor (EF) (6.1.1)

$/kW

42  Federal, State, or Local Codes (2.1.7) 43  External Forces on Motor Housing That May Affect Site Performance (2.1.13, 2.4.4) 44

Hz

r Pressure (2.4.8.4; 2.4.8.5 and 2.4.8.8)

36  Oil Viscosity When Common Oil System is Us ed 37 Antifriction Bearings:

°F Phase

applied at

% of F.L.

 Purge mist

kW

JOB NO.


ITEM / TAG NO.


DATE

BY PAGE

OF

3

6

MAIN CONDUIT BOX 1 NOTE:

DATA SHEET


 STATUS

BY MANUFACTURER


BY MANUFACTURER

 WITH PROPOSAL


 AFTER ORDER

2 Main terminal Box (3.1) 3  Box Location

Conductor Size

Type

4  Bushing Studs or Receptacles (3.1.6, h) 5  Space for Stress Cones (3.1.6, g)

 Temp. Code

 Core Balance

Type:

10  Surge Arresters (3.1.6, I;3.6.2.2):

 Accuracy Class

12

r Supplied By

13  Potential transformers (3.1.6, j) for Voltmeter

 Accuracy Class

 Fuses Required

16  Removable Links ( 3.1.6, f)

Phase

 Ratio

r Supplied By

r Mounted By

r Supplied By

r Mounted By

  Quantity

kW

r Mounted By

 Ratio

 Quantity

r Mounted By

 Ratio

r Supplied By

15  Pressure W ithstand Capability (3.1.2)

 Uninsulated

 Non-Drive End Side

Volts

r Supplied By

11  Current Transformers (3.1.6, j) for Amm eter

14

Qty. Per Phase

 Insulated

 Drive Side

 Accuracy Class

 Full Differential  Microfarads  kV Rated

9  Surge Capacitors (3.1.6, I;3.6.2.1):

 Bottom

Thermal Insulation (3.1.6, a)

7  Differential protection Current Transformers (3.1.6, j; 3.1.8; 3.6.3): 8

 Top

Cable Entering From (3.1.4):

6  Space Heaters (3.1.6, b)

Insulation

 Terminations and Interior Jumpers:

 Quantity

r Mounted By

 Drains (3.1.6, c)

 Breathers (3.1.6, d)  Ground Bus (3.1.6, m)

 Silver-or-Tin-Plated Bus Joints (3.1.6, k)

 Provision for Purging (3.1.6, e)

17 Other:

ACCESSORIES 18  Frame Space Heaters (3.4):

 Temp. Code

19  Bearing Heaters (2.4.8.3):

Qty/Phase

22  Recommended Settings:

Type

Alarm

Qty / Brg.

25  Thermocouple:

Type

Material Type

26  Dial Type Thermometers (2.4.7.1.16) 28  Recommended Settings:

30

Phase reference probe (3.8.1)

34

Qty / D.E. Bearing

 Provisions Only

°F Installed Qty / Bearing:

 Installed

 Two (3.8.1)

 Four (3.8.2)

Installed by

 Sensor type

Sensor Mfr.

Qty/N.D.E. Bearing

Location (H, V, A)

r Transducer Furnished By

Installed by

r Terminal Box Motor Side

36 Location of Vibration Sensor Wire Terminations:

r Whithin Sensor Housing

Installed by

r Other

 DC Rated Contacts:

37 Alarm and Control Switches (3.6.1): SPDT 10 Amp 115 Volt 38 Partial Discharge Detectors (3.6.4)

 NC

r Conduit Head at Bearing

r Osc.-Demod. Furnished By

Location (H, V, A)

35 r Sensor Supplied By

 NO

Number of Contacts

r In the Stator RTD T Box

Model / Series Installed by

Bearing Housing Seismic Sensors (3.8.3)

 Ground One Common Lead (3.2.1.2) Wires

 Shutdown

°F

31 r Probe, Oscilator-Demodulator Mfr. 33

°F

 Alarm Contacts

 Provision Only for Non-Contacting  Provisions Only  Installed

32 r Probe Supplied By

Wires

Wires

r Terminal Box at Motor Side

Alarm

29 Vibration Detectors (3.8)

kW

 Ground One Common Lead (3.2.1.2)

Material

Type

27 Location of Bearing Temperature Sensor Wire Terminations:



kW

 Shutdown  Install per API 670

°F

Qty / Brg.

Phase

Material

23 Hydrodynamic & Thrust Bearing temperature Devices (3.3) 24  RTD's

Volts

Volts Phase   Two Per Phase. 3 Wire Platinum, 10 Ohms at 0°C

20 Winding Temperature Detectors (3.2.1): 21  Other detector:

 Sheath Material

 Yes

Describe Required System:

39

r Standard No.

40 Separately powered Auxiliary Fan(s): Driver Information (where applicable) 41 Quantity

Loacation

Encl

Hp

RPM

Volts

Phase

Hertz

42 Quantity

Loacation

Encl

Hp

RPM

Volts

Phase

Hertz

43 Other: 44 45

JOB NO.


ITEM / TAG NO.


DATE

BY 4

PAGE

6

OF

GENERAL (CONT.) 1 NOTE:

DATA SHEET


 STATUS

BY MANUFACTURER


BY MANUFACTURER

 WITH PROPOSAL

 AFTER ORDER


DRIVEN EQUIPMENT INFORMATION 2 Driven Equipment:

Tag No.

Description

3 Type of Load:

Centrifugal:

4

Positive Displacement:

5

Other:

Location

 Compressor  Reciprocating Compressor

 Pump  Plunger Pump

 Fan

 Description:

6 Driven Equipment Mfr.

Type / Model No.

7 Load Speed-Torque Curve No. (2.2.2 a)

Crank-Effort Chart or Torque-Effort Curve No. (6.1.4.g)

8 Total Driven-Equipment WK2 (2.2.2 c)

lb-ft 2

 Direct Coupled  Cylindrical Fit

9 Driver Connection to Load: 10 Motor Shaft Extension (2.4.5.1.9):

13

Supplied By:

14

Mounted By:

at

RPM

 V-Belt Connection  Taper Fit  Clockwise

11 Rotation Viewed from Opposite Drive End of Motor: Type

12 Coupling (2.4.9):

RPM

 Through Gearbox  Flange  Counterclockwise

Mfr.

 Motor Mfr  Motor Mfr

 Bi-directional

Type / Model

 Driven Equipment Mfr  Driven Equipment Mfr

 Purchaser  Purchaser

 Others  Others

15 Other

MISCELLANEOUS 16

 Proof of Nonsparking, Corrosion-Resistant Fan (2.4.10.6)

 Quantity of Special Tools Required (2.1.11; 2.4.2.14)

17 r Special Low-Temp Material Requirements (2.4.10.4) 18 r Special Winterizing Requirements (6.1.16)

 Materials To Be Identified With ANSI, ASTM, AISI, ISO, or ASME Numbers (6.1.1  Typical Drawings & Literature with Proposal  Electronic Instruction Manuals (6.2.4.6)  Photos showing assembly steps required (6.2.4.5)  Separate Nameplate with Purchaser's information (2.4.11.4) 21  Special Identification for Transmittals (6.2.1.2.e) 19 20

22 23 24 Shipment:

 Domestic

 Export Boxing Required

 Commisioning Assitance Required (6.1.18)

25 Other

MOTOR DATA - FIRST SECTION 26  Manufacturer

 Type / Model No.

27 Qty.

Hp

28 Service Factor

 Frame Size / Designation

RPM (Syn.)

Poles

Insulation Class

29 Full Load Speed

RPM

Full Load Torque (FLT)

30 Locked-Rotor Torque (LRT) 31 Load Point

% FLT

50%

100%

2

% FLT

 Other:

%

%

%

%

%

 Guar. Efficiency at

%

%

%

%

r Test Method:

34 Current

Amps

Amps

Amps

%

Load =

%

Amps

For Current-Pulsation Operating Cond. (6.1.4.g)

37

100%

Other:

% Current Pulsation

%

38 Locked-Rotor Current

Amps

Amps

Locked-Rotor PF

39 Locked-Rotor Withstand Time, Cold

Sec.

Sec.

Max. Sound Pressure Level (2.1.3)

40 Locked-Rotor Withstand Time, Rated Temp

Sec.

Sec.

Net

% FLT

Motor Speed-Current Curve No

36 Motor Speed-Power Factor Curve No

42 Other:

Hz

lb-ft at FLRPM

Breakdown Torque (BDT)

33 Power Factor

35 Motor Speed-Torque Curve No

Phase

Enclosure

32 Efficiency

41 Weights:

3

Rotor WK (6.1.4.1.c)

ft-lb

Pull-Up Torque (PUT)

75%

Volts

Temperature Rise

lb

Stator

lb

Rotor

%

lb

dBA @ 3', no-load

Shipping

lb

JOB NO.


ITEM / TAG NO.


DATE

BY PAGE

5

OF

6

GENERAL 1 NOTE:

DATA SHEET


 STATUS

BY MANUFACTURER


BY MANUFACTURER

 WITH PROPOSAL

 AFTER ORDER


MOTOR DATA - SECOND SECTION 2 Bearings: 3 Bearing, Drive End:

Capable of Self-Lube

Manufacturer

Type

4

Bore Diameter:

Min

in

Max

in

Bore Length

5

Design Clearance with Shaft:

Min

in

Max

in

Bearing Loading:

Min

in

Max

in

Bore Length

in

Max

in

Bearing Loading:

Model / Part No. in PSI

6 Bearing, Non-Drive End: 7

Bore Diameter:

8

Design Clearance with Shaft:

9 Thrust Bearing:

Min

 Non-Drive End

Manufacturer

PSI

Bore Length

 Drive End

10

in

in

Bearing Loading:

PSI

11 Other: 12 Induction Motor Equivalent Circuit Data: 13 14

Subtransient Rectance X''d

kVA Base at Rated Voltage and 77°F

Total Winding Capacitance to Ground

Stator R

Rotor R

Magn R

15

Stator X

Rotor X

Magn X

16

Stator R

Rotor R

Magn R

Locked Rotor at Rated Voltage:

Rated Load at Rated Voltage:

17 18

Stator X

Rotor X

Magn X

Motor Only

Residual Voltage Open-Circuit Time Constant:

19

sec.

Motor with surge capacitors

20 Phase-to-Phase Resistance

Ohm @

uF

sec.

°F

21 Other:

STATOR AND ROTOR WINDING REPAIR DATA 22 Stator Coil Information: 23 Total Copper Weight:

lb

Copper Strand Size

Insulation

24 Number of Strands per Coil Turn

Turn Insulation Description

25 Number of Turns per Coil

Coil Ground-Wall Insulation Description

26 Coil Configuration

Rows by

Columns

27 Finished Coil Dimension In Slot Region, W x H x L (Also Give Tolerances): 28 Total Number of Stator Slots 29 Slot Filler Description - Thickness:

Winding Throw Top

30 Stator Bore Diameter

Winding Connection

Side

Between Top-Bottom Coils

Slot Dimensions

Stress Grading if Applicable

31 Special End-Turn Bracing 32 Coil Dimensional Drawing No. 33 Other: 34 Rotor Cage Information: 35 Total Copper Weight:

lb

Bar Size

Conductor Material

36 Retaning Ring Allow, If Applicable 37 Ring Material

Ring Dimensions Premachining

38 Other:

MISCELLANEOUS 39 40 41 42

Number of Bars


JOB NO.

ITEM / TAG NO.


DATE

BY PAGE

6

OF

6

ANALYSIS, SHOP INSPECTION, AND TESTS 1 2 Acceptance Criteria:

Required

Witnessed

Observed

(4.1.3.3)

(4.1.3.1)

(4.1.3.2)

3 Design Review (6.2.1.4)



4 Torsional Analysis (2.4.6.2.4) By



5 Lateral Critical Speed Analysis (2.4.6.2.1)



6 Shop Inspection (4.1.1)



7 Submit Test procedures 6 Weeks Before Tests (4.3.1.5)



8 Inspection For Cleanliness per API 614 (4.2.3.2; 4.2.3.3)







9 Observance of Assembly/Dismantling (4.3.1.1)







10 Demonstrate Accuracy of Test Equipment (4.3.1.14)







11 Stator Core Test (4.3.4.1)







12 Surge Comparison Test (4.3.4.2)







13 Special Surge Test of Coils (4.3.4.2.1)







14 Component Balance (2.4.6.3.1)







15 Final Balance (4.3.1.6.1)







16 Residual Unbalance Verification Test (2.4.6.3.6: 6.2.5.1,a)







17 Balance Check with Half Coupling (2.4.6.3.3)







18 Running Tests with Coupling Half (2.4.6.3.3; 4.3.1.6)



19 Stator Inspection Prior to VPI (4.3.4.5)







20 Sealed Winding Conformance Test (4.3.4.4)







21 Power Factor Tip-Up Test (4.3.4.3)







22 Bearing Dimensional & AlIgnment Checks Before Tests (4.3.2.1, j)







23 Vibration Recording (4.3.3.12)







24 Complete Test (4.3.5.1.1)













29 Bearing Dimensional & Alignment Checks After Tests (4.3.2.1, k)







30 DC High-Potential Test (4.3.5.1.2)







31 Unbalance Response (4.3.5.3)







32 Bearing Housing Natural Frequency Tests (4.3.5.4)







33 Final Assembly Running Clearances (4.2.1.1, e)







34 Material inspection (4.2.2)







35

Radiographic Test (4.2.2.2) Parts







36

Ultrasonic Test (4.2.2.3) Part s







37

Ultrasonic Inspection of Shaft Forging (2.4.5.1.8)



38

MagnetiC Particle Test (4.2.2.4) Parts







39

Liquid Penetrant Test (4.2.2.5) Parts







40 Rated RotorTemperature Vibration Test (4.3.5.2.1)







41 Other







25

Efficiency (4.3.5.1.1, a)

26

Locked Rotor (4.3.5.1.1, b)

27

Heat Run (4.3.5.1.1, e)

28

Sound Pressure Level Test (4.3.5.1.1, g)

COMMENTS 42 43

 

 

 

 u

r p

API 541 Datasheet

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