Bondstrand Product Data ®
Bondstran ondstrand d Series Series 7000M Fiberglass Pipe Pipe and and Fittings Fittings for shipboard and offshore platform service servi ce Uses and applications applications
Ballast (adjacent to tanks) Crude oil washing Deck hot air drying (cargo tanks) Petroleum cargo lines
Portable discharge lines Sounding tubes/vent cargo piping Stripping lines
Listings Listings and approvals approvals
American American Bureau Bureau of Shipping Shipping (U.S.) Bureau Veritas (France) Canadian Coast Guard Det norske Veritas Dutch Scheepvaartinspectie Germanischer Lloyd
Lloyd’ Lloyd’s Register of Shipping (U.K.) Nippon Kaiji Kyokai Polski Rejestr Statkó Statków Registro Italiano Navale United States Coast Guard Russian Register of Shipping
Performance
Bondstrand Series 7000M fiberglass pipe, fittings and flanges incorporate highstrength conductive filaments (U.S. Patent No. 4,330,811) to prevent accumulation of potentially dangerous levels of static electrical charges by the flow of liquids such as refined petroleum products. Series 7000M piping systems are made electrically conductive by using a conductive Ameron adhesive (U.S. Patent No. 4,874,548) in the adhesive-bonded joint and for mounting flang es. Accumulated charges are harmlessly drained from the fiberglass pipe system into the metallic structure of the ship by means of stainless steel cables embedded in fiberglass grounding s addles. The saddles are adhesive bonded in the field by the ins taller to the external wall of o f the pipe. Series 7000M fiberglass piping meets all applicable requirements of ASTM F1173. Pipe and fittings are available for continuous operating pressures of 150 psi (10 bar) or 225 psi (16 bar) at 200°F. 200°F. Minimum collapse pressure of pipe and fittings is not less than 125 psi at 200°F (8.6 bar at 93°C) to withstand external pressure at bottom of filled cargo or ballast tanks under full vacuum.
Pipe lengths lengths
Bondstrand marine pipe is produced in different lengths depending on pipe diameter and the location of manufacture. Pipe can be cut to specified lengths at the factory. Consult your Ameron representative. Nominal Pipe Size (in) (mm) 1
Length (ft)
(m)
1 - 1 ⁄ 2
25 - 40
10*
3.0
2-8
50 - 200
30*
9.1
10 - 16
250 - 400
20*
6.1
18 - 40
450 - 1000
40
12.2
* In U.S. Other lengths m ay be available outside of U.S.
FP195C (11/99)
Composition
Pipe — Filament-wound fiberglass-reinforced epoxy pipe with conductive filaments in pipe wall. Fittings — Wide range of lined filament-wound epoxy fittings with fiberglass strands and conductive veils employing Quick-Lock ® adhesive-bonded joint in 1 to 16-inch (25 to 400 mm) sizes or flanged ends in all sizes. Flanges — Filament-wound epoxy reinforced with fiberglass strands and conductive filament. Blind flanges — Compression-molded nonconductive epoxy in 2 to 12-inch sizes (50 to 300 mm) sizes. Grounding saddles — Filament-wound fiberglass with stainless steel grounding cable. Adhesive — PSX™•60 two-part thermosetting electrica lly conductive epoxy.
Fittings and flanges
See Bondstrand Product Data,SERIES 2000M A ND 7000M FITTINGS, FP169, for dimensions, shipping weights and pressure ratings. Fittings
90° and 45° elbows Tees and reducing tees 45° laterals Crosses Couplings and nipples
Reducers Reducing saddles furnished with • Quick-Lock socket outlet • flanged outlet • metallic bushing outlet
Flanges
Series 7000M flanges are offered in two configurations: • heavy-duty (hubless) • loose ring (van Stone) Bondstrand marine flanges are produced with the follo wing drillings for easy connection to piping systems currently in common use; other drillings, as well as undrilled flanges, are available: • • • • •
ANSI B16.1 Cl 125 (26 to 40 in) ANSI B16.5 Cl 150 (1 to 24 in) ANSI B16.5 Cl 300 (1 to 24 in) API 605 Cl 150 API 605 Cl 300
• • • • •
ISO 2084 NP-10 ISO 2084 NP-16 JIS B2211 5 kg/cm2 JIS B2212 10 kg/cm2 JIS B2213 16 kg/cm2
See Bondstrand Product Data,S ERIES 2000M A ND 7000M FL A NGES, FP168, for dimensions and weights for the drillings given above.
Typical physical properties
Pipe Property
Units
Value
Method
Thermal conductivity of pipe wall
Btu•in/(hr•ft2•°F)
2.3 0.33
Thermal expansion, linear
W/m•°C 10-6 in/in/°F 10-6 mm/mm°C
Flow coefficient Absolute roughness
10 18
Ameron
Hazen-Williams 150 10-6 ft 17.4 10-6 m 5.3
Specific gravity
—
Shielding capability
volts
Grounding resistance @ 1500 volts
106
ohms
__ __
1.79
—
1
—
100
.
1
1.0
1 ) Maximum value when measured in accordance with Annexes 2 and 3 of ASTM 1173.
2
Ameron
—
Typical mechanical properties
Pipe Property
Units
Circumferential Tensile stress at weeping
103 psi MPa
70°F (21°C) 24.0 165
106 psi GPa
Tensile modulus
Tensile modulus
Hydrostatic design basis (cyclic)1
ASTM D1599
3.20 22.1
Ameron
0.56
0.70
Ameron
103 psi MPa
8.50 59.0
6.90 44.6
ASTM D2105
106 psi GPa
1.60 11.1
1.24 8.50
ASTM D2105
0.37
0.41
ASTM D2105
106 psi GPa
1.70 11.7
1.00 6.90
ASTM D2925
103 psi MPa
6.0 41.4
Poisson’s ratio Beam apparent Elastic modulus
18.5 128
Method
3.65 25.2
Poisson’s ratio Longitudinal Tensile strength
200°F (93°C)
— —
ASTM D2992A
1 ) At 150°F (66°C).
Typical pipe dimensions
Series 7000M pipe dimensions conform to Iron Pipe Size (IPS*) ODs in 1 to 36-inch sizes and Marine Cast Iron (MCI**) ODs in 14 to 40-inch sizes. Nominal Pipe Size (in) (mm) 1 1 2 1 / 2 3 4 6 8 10 12 14
25 40 50 80 100 150 200 250 300 350
16
400
18
450
20
500
22 24
550 600
26 28 30
650 700 750
32 36
800 900
40 1000 *
Pipe Inside Diameter (in)
(mm)
1.07 27 1.67 42 2.10 53 3.22 82 4.14 105 6.26 159 8.22 209 10.35 263 12.35 314 13.29 338 14.12** 359 15.19 386 16.03** 407 17.08 434 17.94** 456 18.98 482 19.88** 505 21.78** 553 22.78 579 23.73** 603 25.59** 650 27.57** 700 28.47 723 29.53** 750 31.46** 799 34.17 868 35.31** 897 39.37** 1000
Nominal Wall Thickness (in) .15 .15 .16 .16 .21 .22 .28 .34 .40 .43 .46 .49 .51 .55 .57 .60 .63 .69 .72 .75 .81 .87 .89 .93 .99 1.07 1.10 1.17
(mm) 3.8 3.8 4.1 4.1 5.2 5.4 7.0 8.6 10.2 11.0 11.6 12.5 13.1 13.9 14.5 15.4 16.0 17.5 18.3 19.2 20.6 22.1 22.6 23.5 25.1 27.3 28.2 29.7
Nominal O.D. (in)
(mm)
1.33 34 1.93 49 2.35 60 3.50 89 4.50 114 6.64 169 8.61 219 10.95 278 13.05 331 14.04 357 14.92 379 16.05 408 16.92 430 18.04 458 18.94 481 20.03 509 20.98 533 22.98 584 24.04 611 25.04 636 27.00 686 29.09 739 30.00 762 31.15 791 33.21 844 36.06 916 37.23 946 41.41 1052
Shipping Weight (lb/ft) (kg/m) 0.5 0.9 0.8 1.2 2.0 3.1 5.2 8.1 11 13 15 17 19 21 23 26 29 33 37 40 44 51 58 62 68 83 88 110
0.7 1.3 1.2 1.8 3.0 4.6 7.7 12 17 19 22 25 28 32 35 39 43 49 56 60 66 75 86 93 102 123 132 165
Outside diameters of Series 7000M pipe in 250 and 300 mm sizes exceed iron pipe dimensions of ISO 559-1977 (273 and 324 mm, respectively) and cast iron pipe dimensions of ISO 13-1978 (274 and 326 mm, respectively).
3
Joining systems
1 to 16-inch (25 to 400 mm) Quick-Lock straight/taper adhesive-bonded joint featuring integral pipe stop in bell for predictable, precise laying lengths 2 to 24-inch (50 to 600 mm) Van Stone type flanges with movable flange rings for easy bolt alignment 1 to 40-inch (25 to 1000 mm) One-piece flanges in standard hubbed or heavy-duty hubless configuration 2 to 40-inch (50 to 1000 mm) Viking-Johnson or Dresser type mechanical couplings as per supplier’s specification
Standard Bondstrand Series 7000M pipe is sh ipped in the configurations shown below. Pipe in 10-inch (250 mm) sizes and larger is shipped with plain spigot e nd to facilitate the use of mechanical couplings. Nominal Pipe Size (in) (mm)
Support spacing
1 - 11 ⁄ 2
25 - 40
Quick-Lock bell x plain end
2-8
50 - 200
Quick-Lock bell x shaved spigot
10 - 16
250 - 400
18 - 40
450 - 1000
Quick-Lock bell x plain end plain end x plain end
Recommended maximum support spacing for Bondstrand Series 7000M pipe when carrying liquid with a specific gravity of 1.0. Nominal Pipe Size (in) (mm)
4
Standard End Configuration
(100/38)
Temperature (°F/°C) (150/66) (200/93)
(250/121)
(ft)
(m)
(ft)
(m)
(ft)
(m)
(ft)
(m)
1 11 ⁄ 2 2
25 50 50
9.2 10.3 11.8
2.80 3.15 3.60
8.7 9.8 11.2
2.65 3.00 3.40
8.1 9.1 10.4
2.45 2.75 3.15
7.3 8.2 9.4
2.20 2.50 2.85
3 4 6
80 100 150
13.4 15.2 17.4
4.10 4.65 5.30
12.7 14.4 16.5
3.85 4.40 5.05
11.8 13.4 15.3
3.60 4.10 4.65
10.7 12.1 13.9
3.25 3.70 4.25
8 10 12
200 250 300
19.6 22.1 24.1
5.95 6.75 7.35
18.6 20.9 22.8
5.65 6.35 6.95
17.3 19.4 21.2
5.25 5.90 6.45
15.6 17.5 19.1
4.75 5.35 5.80
14 16 18
350 400 450
24.9 26.8 28.3
7.60 8.15 8.65
23.6 25.3 26.7
7.20 7.70 8.15
23.2 23.6 24.9
7.05 7.20 7.60
19.8 21.3 22.5
6.05 6.50 6.85
20 22 24
500 550 600
29.8 31.7 32.5
9.10 9.65 9.90
28.2 30.0 30.7
8.60 9.15 9.35
26.2 27.9 28.6
8.00 8.50 8.70
23.7 25.2 25.8
7.20 7.70 7.85
26 28 30
650 700 750
34.4 35.8 36.2
10.50 10.90 11.05
32.6 33.8 34.3
9.95 10.30 10.45
30.3 31.5 31.9
9.25 9.60 9.70
27.4 28.4 28.8
8.35 8.65 8.80
32 800 36 900 40 1000
37.5 37.8 40.0
11.45 11.50 12.20
35.0 35.8 38.1
10.65 10.90 11.60
32.6 33.3 35.4
9.95 10.15 10.80
30.1 31.0 32.0
9.15 9.45 9.75
External pressure rating
Collapse pressure calculations are based on mini mum wall thicknesses ( 87 1 ⁄ 2% of nominal wall thickness) and assume no contribution of strength by the liner. Maximum head calculations assume a 3:1 safety factor and 75% vacuum inside the pipe. For full vacuum conditions, subtract an additional 8.5 feet (2.6 m) from the tabulated values. 100°F Nominal Pipe Size (in) (mm)
Collapse Pressure (psi)
(bar)
150°F Maximum Head (ft)
(m)
(psi)
(bar)
>5000 >5000 1412
>350 >350 97.4
Maximum Head (ft)
(m)
1 11 ⁄ 2 2
25 40 50
>5000 >5000 1457
3 4 6
80 100 150
404 483 163
27.9 33.3 11.2
285 346 100
86.9 105.5 30.5
391 468 158
27.0 32.2 10.9
8 10 12
200 250 300
142 150 149
9.8 10.3 10.3
84 90 89
25.6 27.4 27.1
137 145 144
9.4 10.0 9.9
80 87 85
24.3 26.5 25.9
14
350
150 155**
10.3 10.7
90 94
27.4 28.7
145 150
10.0 10.3
86 90
26.2 27.4
16
400
152 146**
10.5 10.1
91 87
27.7 26.5
147 142
10.1 9.8
88 84
26.8 25.6
18
450
153 148**
10.5 10.2
93 88
28.3 26.8
149 143
10.3 9.9
89 85
27.1 25.9
20
500
154 149**
10.6 10.3
93 89
28.3 27.1
150 144
10.3 9.9
90 85
27.4 25.9
22 24
550 600
150** 150 150**
10.3 10.3 10.3
90 90 90
27.4 27.4 27.4
145 145 145
10.0 10.0 10.0
86 86 87
26.2 26.2 26.5
26 28
650 700
151** 151**
10.4 10.4
91 91
27.7 27.7
146 147
10.1 10.1
87 87
26.5 26.5
30
750
147 151**
10.1 10.4
88 91
26.8 27.7
143 147
9.9 10.1
85 87
25.9 26.5
32 36
800 900
152** 150 152** 129**
10.5 10.3 10.5 8.9
91 90 92 74
27.7 27.4 28.0 22.6
147 146 148 125
10.1 10.1 10.2 8.6
88 87 88 71
26.8 26.5 26.8 21.6
40 1000
>350 >5000 >1500 >350 >5000 >1500 100.5 1097 334.3
Collapse Pressure
>5000 >1500 >5000 >1500 1062 323.7 276 84.1 335 102.1 96 29.3
** Data for MCI pipe.
5
Head loss through Series 7000M pipe
6
The following chart provides head loss as a function of flow rate of water through Bondstrand Series 7000M piping. Values are based on the Hazen-Williams equation.
Technical support
Consult Ameron for further recommendations concerning the shipboard or offshore use of Bondstrand pipe system. For particular questions regarding the installation and use of Bondstrand Series 7000M antistatic pipe and fittings, refer to the Ameron Marine Engineering Manual.
Conversions
1 psi = 6895 Pa = 0.07031 kg/cm2 1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2 1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2 1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm 2 1 in = 25.4 mm 1 ft = 0.3048 m 1 lb•in = 0.113 N •m 1 in4 = 4.162 x 10 -7m4 1 ft/sec = 0.304 m/sec 1 gpm = 6.31 x 10 -7 m3 /sec 5 °C = / 9 (°F - 32)
Important Notice
This literature and the information a nd recommendations it contains are based on data reasonably believed to be reliable. However, such factors as variations in env ironment, application or installation, changes in operating procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty, express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or completeness o f the recommendations or information contai ned herein. Ameron assumes no liability whatsoever in connection with this literature or the information or recommendations it contains . Product specifications are subject to change. Written comments regarding this document are invited. Please writ e Engineering Manager, Ameron Fiberglass Pipe Division.
7
GROUP HEADQUARTERS P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Asia Ameron (Pte) Ltd. No. 7A, Tuas Avenue 3 Singapore 639407 Tel: 65 861 6118 Fax: 65 862 1302/861 7834
Fiberglass Pipe Division Europe Ameron B.V. J.F. Kennedyl aan 7 4191 MZ Geldermalsen The Netherlands Tel : +31 345 58 7 587 Fax: +31 345 587 561 Telex: 40257 bonds nl
Fiberglass Pipe Division Americas P.O. Box 878 Burkburnett, TX 76354 Tel: (940) 569-1471 Fax: (940) 569-2764
Ameron Composites P.O. Box 71370 11 McBride Street Newnan, Georgia 30263 Tel: (770) 253-2000 Fax: (770) 253-9234
Fiberglass Pipe Division Centron International P.O. Box 490 600 FM 1195 South Mineral Wells, Texas 76068 Tel: (940) 325-1341 Fax: (940) 325-9681
© 1985 Ameron FP195C ( 11 / 99 ) supersedes FP195B (6/94) Printed in U.S.A. 5M
