Aftermarket Products For Encapsulation Machines

Aftermarket Products for Encapsulation Machines

Subject to alteration | May 2017 | PA-PCS

Aftermarket Products for Encapsulation Machines TABLE OF CONTENTS Introduction.................................................................................................................................................. 4 Contact list................................................................................................................................................... 5 GENERAL E-Portal..................................................................................................................................... 6 Stock Optimization................................................................................................................... 8 Preventive Maintenance Agreements........................................................................................ 9 PREVENTIVE MAINTENANCE KITS Preventive Maintenance Kits for GKF & DMW Capsule Fillers................................................. 10 Preventive Maintenance Kits for KKE Checkweighers............................................................. 12 UPGRADE

KITS 21 CFR Part 11 Compliance Upgrade Kit................................................................................ 14 Bronze to Aluminum Guide Ring Upgrade Kit......................................................................... 15 Cleaning Station Upgrade Kit.................................................................................................. 16 Controls Upgrade Kit.............................................................................................................. 17 Double Deflector..................................................................................................................... 18 Dust Removal Upgrade Kit...................................................................................................... 19 Ejection Shaft Upgrade........................................................................................................... 20 ELAU Motion Control............................................................................................................... 21 ENT 6 Eliminator Kit................................................................................................................ 22 GKF Capsylon 705 Powder Auger Upgrade Kit........................................................................ 24 Increased Capsule Output Upgrade Kit................................................................................... 25 Non-Bosch to Bosch Machine Conversion Kit......................................................................... 26 Powder Diverter Upgrade Kit.................................................................................................. 27 Powder Station Upgrade Kit................................................................................................... 28 Simplified Cleaning Station.................................................................................................... 29 Sticky Product Upgrade Kit..................................................................................................... 30 Tamping Shaft Bearing Seal Upgrade Kit................................................................................ 31

Subject to alteration | October 2017 | PA-PCS

TABLE OF CONTENTS PRODUCT

SPECIFIC PARTS Breakaway Style Closing Pins................................................................................................. 32 Cleaning/Ejection Station and Brushes.................................................................................. 33 Dosing Disc for GKF Capsule Fillers........................................................................................ 34 Plastic Sorting Blocks and Fingers.......................................................................................... 35 Plastic Wiper Block Shoe........................................................................................................ 36 Powder Augers........................................................................................................................ 37 Powder Bowl Cone.................................................................................................................. 38 Tamping Pin Guide Rings........................................................................................................ 39 Tamping Ring for Sticky Products........................................................................................... 40

SPECIAL TOOLS Alignment Pins........................................................................................................................ 41 Grease Applicator Tools.......................................................................................................... 42 Lower Segment Carrier Alignment Tool.................................................................................. 43 Rectifier Alignment Pins.......................................................................................................... 44 Sticky Product Package........................................................................................................... 45 Transfer Station to Segment Turret Alignment Pins................................................................ 47 Upper Segment Carrier Alignment Tool.................................................................................. 48 Wear Gauge Sets..................................................................................................................... 49 AUXILIARY DEVICES 9L Filtered Pre-Separator........................................................................................................ 50 Dust Collection Systems......................................................................................................... 51 Empty Capsule Conveyor........................................................................................................ 53 Slug Tester.............................................................................................................................. 54 MACHINE

HIGHLIGHTS All GKF’s.................................................................................................................................. 55 GKF 702.................................................................................................................................. 56 GKF 1200, 1500 and DMW 1500, 2000................................................................................... 57 GKF 1400................................................................................................................................ 58 GKF 2000, 2500...................................................................................................................... 59 GKF 2500 ASB Series.............................................................................................................. 60 GKF 2600................................................................................................................................ 61 GKF 3000................................................................................................................................ 62 GKF Capsylon.......................................................................................................................... 63 KKE 1700................................................................................................................................. 64 KKE 2500................................................................................................................................. 65

Index of machine models............................................................................................................................ 66

Subject to alteration | October 2017 | PA-PCS

Bosch Packaging Services, Inc. 8700 Wyoming Avenue North Minneapolis, MN 55445-1836 Telephone: (763) 424-4700 Fax: (763) 493-6137 Dear Customers: We are pleased to present our latest catalog of Aftermarket Products for Encapsulation machines. The contents of this catalog are applicable to GKF, H&K and DMW encapsulators as well as the KKE capsule check-weighers as indicated. We offer Upgrade Kits, PM kits, Special Tools, and Replacement Kits for obsolete components for this equipment. If you are looking for a solution that is not covered in this catalog, please contact us. In addition to our standard products, we offer customized solutions and execute customer-specific projects that suit your individual needs. Our Service Products at a glance: ff ff ff ff ff ff

Spare Parts, Overhauls and Upgrades Change Parts, Product Testing and Optimization Training at Customer Site or Bosch Facilities Preventive Maintenance Kits Preventive Maintenance Agreements Validation and Calibration Services

We are committed to supporting our equipment over its entire lifetime. We have Service Technicians based around the world, including all regions of North America and Puerto Rico. Manufacturing and warehousing facilities in the USA and overseas expedite parts delivery and reduce your cost. Please see the directory on the following page to contact us, or visit our web site at www.boschpackaging.com Sincerely, Bosch Packaging Services, Inc. Subject to alteration | May 2017 | PA-PCS

Service Contacts Mailing Address: Bosch Packaging Services, Inc. North American Pharmaceutical Operations 8700 Wyoming Avenue North Minneapolis, MN 55445-1836 Phone: Fax:

(763) 424-4700 (763) 493-6137

www.boschpackaging.com Contacts: Location

Name

Phone

Email

After Market Sales All North America

Dave Bethel

612-868-7686

[email protected]

Eastern US

Jerry Carlson

763-493-6116

[email protected]

Central US (& Calif.), Canada & PR

Mark Gustafson

763-493-6140

[email protected]

Western US (except Calif.)

Linda Johnson

763-493-6139

[email protected]

Field Service Manager

Karen Koeppe

763-493-6174

[email protected]

Field Service Coordinator

Brenda Dreher

763-493-6172

[email protected]

After Hours Emergencies

1-800-947-1166

Spare Parts

Field Service


E-Portal from Bosch Packaging Technology Spare parts are just a click away E-Portal: Online Information and Ordering The E-Portal is the online information and ordering platform from Bosch Packaging Technology. The portal contains customer as well as machine specific spare parts data, allowing transparent flow of information and thus simplifying the inquiry and order processes and increasing the efficiency of your spare parts logistics.

Your benefits  Online information and ordering around the clock  Detailed spare parts information  Customer specific technical document management  Optimization of logistics and storage costs  Stationary and mobile applications

If required, all members of staff involved in ordering spare parts can be provided with a login to access the portal. Detailed spare parts information with price and availability as well as direct ordering facilities are available around

Additional Functions

the clock and in all commonly spoken languages.

Using the Open Catalog Interface (OCI) product informa-

You can access the E-Portal via the After-Sales Services

log or ERP system. This allows you to submit inquiries and

section of our website www.boschpackaging.com or directly via www.boschbackaging.com/ePortal. Here you can use the login screen to log in.

tion may be transferred to your internal purchasing cataorder parts via your company’s own internal system while being able to use the E-Portal information. The E-Portal also offers interfaces with Coupa and Ariba. In the Corporate Portal several location-specific E-Portals may be combined. This combination may be for the benefit of a corporation, a purchasing organization, etc. It enables an E-Portal user to manage inquiry and order processes for several locations while having access to relevant information on all spare parts.

Homepage: Detailed product search and information

Order and Planning Tool Search and inform Searching for spare parts is fast and easy. Up-to-date information on prices, availability and products is available at any time. Plan and order Spare parts may be marked on a memo for orders or maintenance projects. Your order is processed via a basket. If required, baskets may also be transferred to your internal purchasing catalog system. Request and track

Up-to-date information on price, availability and delivery time can be accessed online at any time. Detailed product information and the option to track offers and orders ensure transparency. Alm Vita also appreciates these benefits*.

You also have the option to request a written quotation

Mobile E-Portal

for a basket. Orders as well as any quotes can be found by

This new app allows for access to all E-Portal functional-

selecting the E-Service tab. All orders and quotes within

ities with your mobile devices, so you can create inquiries

the last 24 months can be viewed here by product.

and orders directly from the machine. As an alternative, you can compile memos and forward them to other users

Download up-to-date information

or departments for further processing.

Under the Info Service tab you can find customer and machine specific information, e.g. on available upgrade kits

By activating the NFC tag on your device, machines are

or parts superseding discontinued components.

recognized automatically. The corresponding machine specific documentation is available on site and in real time.

Be one step ahead. The E-Portal in use at Alm Vita* Alm Vita specializes in herbal vitamin supplements.

The process for requesting quotes and orders has

They follow the highest quality standards for process-

been simplified. If the production workers notice an

ing of selected herbs. The seasonal periods of peak

irregularity with a machine outside normal working

production mean that stringent planning for Alm Vita is

hours, they can mark parts on a memo in the E-Portal

essential. “The E-Portal from Bosch Packaging Technol-

and the purchasing department will order them from

ogy gives us optimal support” reports the Production

Bosch the very next day.

Manager. “It supplies us with all important spare parts information on prices, availability and delivery time.

Around the clock, the E-Portal provides Alm Vita with

This enables us to plan and carry out very precisely the

customized spare parts information. The transparent

revision and maintenance for our packaging machin-

flow of information allows for rapid decision-making.

ery.” Critical parts can be identified by a mouse click

This has enabled Alm Vita to streamline and improve

and ordered to stock in preparation for an emergency.

their logistics process considerably. Presently, Alm

Alm Vita has seen a remarkable improvement in spare

Vita plans to connect the E-Portal with its internal ERP

parts logistics.

system. “This step appears to be the logical consequence of the strength of our past experience. We see

For the purchasing department the online platform

a further increase in the efficiency of our spare parts

eliminates the time-consuming search through numer-

logistics and procurement” explains the Purchasing

ous spare parts catalogs. Thanks to technical data and

Manager of the innovative manufacturer of vitamin

photographs, the required parts can be found fast and

supplements.

easily.

* company name changed

You will find your local partner at: www.boschpackaging.com 2/2 E-Portal

07/2017 | PA-PCS/PRM | Bosch Packaging Services (subject to alterations)

Stock Optimization Increased profitability through improved spare parts management Analyze to Optimize The biggest challenge in spare parts management is achieving high availability with minimal stock. Improving your overall spare parts management requires detailed knowledge about your exact spare parts consumption and delivery times. With our consumption based Stock Optimization concept, we can provide you with detailed information specific to your spare parts profile. By combining an

Your benefits  Increased cost effectiveness of your stock  Optimized spare parts availability  Improved procurement planning  Detailed report of your spare parts profile  Transparent information on our Bosch stock

analysis of your individual parts consumption with up-todate information on our Bosch stock levels and delivery times, we will support you to improve procurement planning, maximize spare parts availability and increase the profitability of your stock investment.

Tailored solution for your spare parts stock Using specially developed software, a team of dedicated Bosch experts will generate a detailed spare parts profile by analyzing your previous consumption as documented in our system. The profile not only contains your offer and

Spare parts availabilty

order history with order frequency, but also our supply inSpare parts availabilty after stock optimation

formation and delivery times for your spares. In addition, discontinued and obsolete parts are shown in this analysis, allowing long-term procurement planning. For more in depth analysis, we can include the spare parts data from

Improvement Spare parts availabilty before stock optimation

your procurement system (e.g. your own part numbers) in the analysis. Our experts will prepare a structured report of the analysis results to discuss with you in detail. We will identify potential improvements on both the supply and

Current stock investment Stock investment

demand side, and work together with you to find a customized solution for the optimization of your spare parts management.

By optimizing your stock you can improve your spare parts availability and increase the profitability of your stock investment

1/1 Stock Optimization

07/2017 | PA-PCS/PRM | Bosch Packaging Services (subject to alterations)

Preventive Maintenance Agreements Peace of mind and reliability through regular maintenance visits What is a Preventive Maintenance Agreement? A Preventive Maintenance Agreement (PMA) ensures that appropriate periodic maintenance activities are carried out at the right time. This does not replace the ongoing maintenance by your own staff but complements it with expert insight and ongoing knowledge transfer to plant mechanics and operators. Whenever possible, the same service engineer(s) (based on your preference) are assigned to your agreement. We also provide support by phone or e-mail between visits with our Bosch technical support team which provides quick access to Bosch expertise. A PMA is not a complex contract or a guarantee with an unclear promise; you sign up for an agreed-upon series of service visits over a period of time, and we do the rest. A PMA can be tailored to your specific needs and can be as open or as specific as desired.

Your benefits ff The right Preventive Maintenance measures at the right interval, executed by experts who are familiar with your equipment, your operation and your products ff Planned/scheduled visits ff Reliability and availability of your Bosch equipment ff Reduced downtime by preventing costly failures ff Discount† on hourly rates and lower travel expenses (by booking travel early) guaranteed for the duration of the agreement ff Discount on parts† ff Summary report indicating completed tasks and recommended actions ff One emergency visit at same discounted rate † Please contact us at 763-424-4700 for specific discount rates

Subject to alteration | July 2017 | PA-PCS/PRM-US

Preventive Maintenance made easy PM Kits for GKF and DMW capsule fillers Minimize unplanned downtime with scheduled preventive maintenance

Standard approach, customized solution

We have all been there: An entire packaging line is down for an hour because a small bearing deep inside a machine has failed just as an urgent shipment is scheduled to leave for the distribution center. This would not have happened, had the bearing been replaced during a scheduled downtime the previous weekend.

When an order is received, Bosch begins its review by comparing the standard list of parts for each machine type with the original bill of material of the specific machine being serviced. This ensures an efficient and standardized solution that is tailored to your needs.

Preventive Maintenance has long been instituted in manufacturing plants around the world, but it comes with its own challenges. Which parts do you replace? How often do they need to be replaced? This is where our PM Kits come in. Bosch has drawn on its experience from seeing equipment in many different plants and circumstances, and has compiled a kit with parts that should be replaced at certain intervals. This takes the guesswork out of preventive maintenance, and eliminates time consuming ordering of individual small parts.

Pricing On all standard PM Kits, Bosch is granting a discount of typically 5% off the price of individual parts.

Your benefits ff Preventive Maintenance without the guesswork. Know which parts to replace at which interval. ff Minimize maintenance downtime by following a methodical, planned approach. ff Typically 5% discount on kit orders compared to individual parts.

List of individual PM Kits Use the table provided below to reference the specific PM Kit for your machine.

Minor PM Kits

Part Number

Recommended Frequency ****

Minor PM Kit for DMW 700, GKF 400 and GKF 700

PK_8111347823*

Every 2,000 hours or annually,

Minor PM Kit for GKF Capsylon 705

PK_8111388808*

whichever comes first


PK_8111393055*


PK_8110405372*

Minor PM Kit for GKF 2000

PK_8111350746*


PK_8111356798*

Minor PM Kit for GKF 2500 ASB 100%

PK_8111359188*

Minor PM Kit for GKF 1500 / DMW 1500

PK_8111347780**


PK_8110401353*

Minor PM Kit for DMW 2000

PK_8111381668**

Major PM Kits

Part Number

Recommended Frequency ****

Major PM Kit for GKF 700

PK_8111391524*

Every 6,000 hours or three years,

Major PM Kit for GKF Capsylon 705

PK_8111388809*

whichever comes first


PK_8111393056*


PK_8110405373*

Major PM Kit for GKF 2000 (includes all parts of the minor kit)

PK_8111350747*


PK_8111356797*

Major PM Kit for GKF 2500 ASB 100% (includes all parts of the minor kit) PK_8111359283* Major PM Kit for GKF 1500 / DMW 1500

PK_8111344970**

Major PM Kit for GKF 1500 / DMW 1500 with plastic parts

PK_8111393300**


PK_8110401352*

Major PM Kit for DMW 2000

PK_8111381669**

Main Shaft Rebuild PM Kits

Part Number

Recommended Frequency ***

Main shaft rebuild assembly PM Kit for GKF Capsylon 705

PK_8110405378*

As needed based on your


PK_8110405376*

machine maintenance schedule


PK_8110405377*

Main shaft rebuild assembly PM Kit for GKF 2000

PK_8110405379*

Notes: Special tools are needed to install the kits on the GKF 2000 and GKF 2500. They are available under the number 8111352984. * Does not include cams, pellet/tablet feeding parts or any parts that are not part of a standard machine. ** Does not include the bearings located in the yokes and main shaft or any parts that are not part of a standard machine. *** Assumes typical use. Depending on product type, environmental conditions, etc. **** Assumes typical use. Depending on product type, environmental conditions, etc.; the required interval may be longer or shorter.

Bosch Packaging Services, Inc. 8700 Wyoming Avenue N. Minneapolis, MN 55445 USA Phone: +1 763-424-4700 Fax: +1 763-493-6137 www.boschpackaging.com


Preventive Maintenance made easy PM Kits for KKE checkweighers Minimize unplanned downtime with scheduled preventive maintenance

Standard approach, customized solution

We have all been there: An entire packaging line is down for an hour because a small bearing deep inside a machine has failed just as an urgent shipment is scheduled to leave for the distribution center. This would not have happened, had the bearing been replaced during a scheduled downtime the previous weekend.

When an order is received, Bosch begins its review by comparing the standard list of parts for each machine type with the original bill of material of the specific machine being serviced. This ensures an efficient and standardized solution that is tailored to your needs.

Preventive Maintenance has long been instituted in manufacturing plants around the world, but it comes with its own challenges. Which parts do you replace? How often do they need to be replaced? This is where our PM Kits come in. Bosch has drawn on its experience from seeing equipment in many different plants and circumstances, and has compiled a kit with parts that should be replaced at certain intervals. This takes the guesswork out of preventive maintenance, and eliminates time consuming ordering of individual small parts.

Pricing On all standard PM Kits, Bosch is granting a discount of typically 5% off the price of individual parts.

Your benefits ff Preventive Maintenance without the guesswork. Know which parts to replace at which interval. ff Minimize maintenance downtime by following a methodical, planned approach. ff Typically 5% discount on kit orders compared to individual parts.

List of individual PM Kits Use the table provided below to reference the specific PM Kit for your machine. PM Kits PM Kit for KKE 1500 PM Kit for KKE 2000 Major PM Kit for KKE 1700 Minor PM Kit for KKE 1700 Major PM Kit for KKE 2500 Minor PM Kit for KKE 2500 Major PM Kit for KKE 3800 Minor PM Kit for KKE 3800

Part Number PK_8111354035 PK_8111354061 PK_8110405369 PK_8110405368 PK_8111359079 PK_8110400651 PK_8110405371 PK_8110405370

Recommended Frequency * Every 4,000 hours Every 4,000 hours Every 6,000 hours Every 2,000 hours Every 6,000 hours Every 2,000 hours Every 6,000 hours Every 2,000 hours

 Assumes typical use. Depending on product type, environmental conditions, etc., the required interval may be longer or shorter.

Figure 1 - Sample contents of a PM Kit (PM Kit for GKF/DMW 12-bore shown)

Bosch Packaging Services, Inc. 8700 Wyoming Avenue N. Minneapolis, MN 55445 USA Phone: +1 763-424-4700 Fax: +1 763-493-6137 www.boschpackaging.com


21 CFR Part 11 Compliance upgrade kit Upgrade your KKE 2500 checkweigher to be 21 CFR Part 11 Compliant Audit Trail ff All process, quality and product related entries and modifications are recorded with date, time, action, user name ff Entries can not be modified or deleted ff Security system to detect modified files Report ff Printable / exportable ff Details are filterable Electronic Signatures Figure 1 — 21 CFR part 11 compliant operator panel

Access Protection ff No action without login with account and password ff Password security: alphanumeric, minimum length, “prohibited list”, automatic expiration, automatic logout, account lock after incorrect login attempts… ff Configurable access groups for each user ff Logical user guidance, request for compulsion entries


ff Not used ff Electronic records printed, prepared for hand signature Applicable Equipment KKE 2500 Check-weigher

Your benefits ff21 CFR part 11 compliance is integrated in the machine controls, not a separate device ffNo change of funtional SOP’s is required; only procedural SOP’s change

Bronze to Aluminum Guide Ring upgrade kit Extend the life cycle of your machine with a new aluminum guide ring

Description

Ordering information

Loose tamping pins in the bronze guide ring may damage your machine and affect product quality. Avoid this situation by upgrading your machine from the outdated bronze guide ring to the new aluminum guide ring assembly.

Kit with plastic parts: 8111343536 Kit with standard parts: 8111343535


Applicable equipment GKF 1200 & 1500

Cleaning Station upgrade kit Cleaning station upgrade kit to avoid sticky and waste products

Figure 1 — Cleaning Station Upgrade Kit

Sticky, dusty products cutting down your yields? Bosch offers a new Cleaning Station Upgrade Kit to intensify the segment cleaning ability of your GKF 2000/2500. Your current plumbing and timing are modified to maximize the cleaning ability of your GKF 2000/2500. GKF 2000 & 2500 upgrade part number fPK_8111338599 f

Your benefits ffLonger cleaning pins allow both lower and upper segmentsw to be thoroughly cleaned ffMinimized capsule separation problems due to less product residue left on segments ffEasy on-site installation ffIncreased yields by increasing capsule separation efficiency


Controls upgrade kit

Upgrade Specifics ffAllen Bradley PLC with Ethernet communication, I/O Modules and Analog Module

ffNew variable frequency drive auger motor for compatibility with new controls

ffTouchscreen Operator Interface Panel with a new enclosure offset from the existing cabinet

ffRemote jogging cable which allows slow advance of machine

ffNew electrical cabinet backplane, fully assembled, complete with new components as needed (transformer, circuit breakers, fuses/fuseholders, AC Drives)

ffSupplemental operators manual and spare parts documentation for controls can help to ensure your control system is up to date and supportable for years to come.

ffReplacement of the existing cam box with a new encoder

Please contact us for a controls upgrade quote customized for your specific GKF or DMW model.

ffNew variable frequency drive motor and automated gearbox Subject to alteration | May 2017 | PA-PCS

Double Deflector Maximization of weight accuracy and minimization of powder loss Do you want to reduce the weight tolerances during production or minimize the dust formation during the compressed powder transfer? When packaging difficult products the powder can continue trickling when it is transferred to the capsules which may result in unintentional weight fluctuations. With our new double powder deflector, which covers 2 stations, the final powder compression is done before the powder is filled into the capsules. Loose powder can no longer trickle on the compressed product after the last tamping step. The individual weights are more accurate and the dust formation is minimized. Applicable equipment ff GKF 2000 ff GKF 2500


Figure 1 — Stainless Steel Double Deflector

Your benefits ffReduction of dust formation during product transfer ffMore accurate weights ffIncreased lifetime due to stainless steel

Dust Removal upgrade kit

Figure 2 — Ejection Chute

Figure 4 — Powder Infeed

Figure 3 — Powder Station

Figure 5 — Dust Extraction Chute Figure 1 — Complete Kit

Our dust removal upgrade kit can help reduce the amount of dust created while running dusty products. Target specific areas on your machine or use the complete kit.

Your benefits ffDesigned for easy installation with only minor modifications to bowl cover ffConnects to your existing dust collection system ffReduces airborne product ffLess product build-up on table top

GKF 2000 part numbers ff 8111349087 ff 8104234241 ff 8104232625 ff 8104232626 ff 8104232627

Complete Kit Ejection Chute Powder Station Powder Infeed Dust Extraction Chute

GKF 2500 part numbers ff 8111394987 ff 8104234241 ff 8111395644 ff 8104232626 ff 8104232627

Complete Kit Ejection Chute Powder Station Powder Infeed Dust Extraction Chute

Complete kit requires 150 m³/h of additional vacuum Subject to alteration | May 2017 | PA-PCS

Ejection Shaft upgrade Upgrade your older GKF Capsylon 1505 and 3005 to the latest ejection shaft drive assembly Ejection Shaft Upgrade part number ff 8109608717

Your benefits fStabilizes f ejection shaft drive for durability fReduces f lower ejection shaft failure fReduces f downtime fEasy f installation

 Please contact your Customer Support Representative at 763-424-4700 if you are unsure of your ejection shaft drive assembly design.


ELAU Motion Control Discontinuation of ELAU Motion Control ELAU has discontinued several motion control com ponents. We recommend upgrading to the latest ELAU servo controller model to ensure that you have a replacement unit in the case of a failure. This concerns the following series: ff PMC-2 Controller, SB motors and accessories Repairs of defective components will be available until the end of 2015. ff PacDrive Controller MAX-4 including all options and accessories Repairs of defective components will be available until the end of 2018. We will be happy to advise you on possible upgrades. Bosch Packaging Services, Inc. 8700 Wyoming Avenue N. Minneapolis, MN 55445 USA Phone: +1 763-424-4700 Fax: +1 763-493-6137 www.boschpackaging.com


ELAU PMC-2

ELAU MAX-4

ENT 6 Eliminator Kit Kit for a consistent bowl level

Figure 1 — Eliminator Kit

Having trouble maintaining consistent bowl levels with your current ENT 6 powder level sensor? Bosch Packaging Services offers a complete kit to replace your old ENT 6 and make powder level adjustments much simpler. GKF 1500 part number ff PK_8111326826


Your benefits ff Product level in bowl is monitored with a proximity sensor ff Easy to install ff Replaces 230 volt AC or 24 volt DC systems ff For newer style aluminum guide ring only

2 13

8

4

3

7

9 5

10

6, 12

11

1

Parts List Part 1 2 3 4 5 6

Part Number 8108172092 8111324410 8111354502 8108190101 8103707058 8105050975

7 8 9 10 11 12

8103707057 8108166042 8111326821 8108190140 8104226965 8105068784

13 *

8108002478 8108101008

Description Proximity switch, KAS-80-30-A-Y5 Amplifier relay, dual channel, 230 VAC/24VDC Block, Clamping, proximity switch Bolt, hex, SS, M6 X 40MM Washer, flat, SS, M6 Bolt, hex, SS, M5 X 30MM Dependent on bowl cover, sensor mounting holes Washer, flat, SS, M5 Coupling (straight) with cable Holder, cable, proximity switch Screw, pan, slotted, SS, M3 X 16MM Scale, proximity switch height Bolt, hex, SS, M6 X 20MM Dependent on bowl cover, sensor mounting holes PVC hose, gray Lock nut, 5MM, Nylock

* Indicates non-pictured item


Qty. 1 EA 1 EA 1 EA 1 EA 3 EA 2 EA 4 EA 1 EA 1 EA 4 EA 1 EA 2 EA 1 EA 2 EA

GKF Capsylon 705 Powder Auger Upgrade Improve powder feel control

Replace the short feed auger design on your GKF Capsylon 705 capsule filler to this full length assembly. Change slinger disk spacing quickly and easily without removing lower tube and adding or removing spacers for free-flowing powders. It‘s as simple as removing the powder hopper sight glass and changing the length of the auger shaft. Assembly part number ff 8109600404

Assembly Bill of Materials Part Number Component Description

Your benefits

8109608219

Powder hopper tube

8109608218

Feed auger

8109600262

Upper adjustment shaft

8109600263

Lower adjustment shaft

8104222579

Slinger disk

8108105772

Hexagon screw M6 x 20

ffTwo piece auger shaft design eliminates using spacers to change slinger disk spacing

8108129425

Dowel pin M6 x 30

ffEasy installation

8104234270

Adjustment screw M6 x 20

ffUses for existing large agitator


ffIncreased powder feed control ffSlinger disk included for free flowing powders

Increased Capsule Output upgrade kit Enhancing productivity and yield

Need to increase production yields? Bosch Packaging Services offers a new, affordable way to increase the productivity and output of your existing GKF/DMW 12 bore capsule filling machine to 2,000 capsules per minute - that’s 120,000 capsules per hour. You get increased production using your existing machine with no additional floor space or personnel. GKF 1200, GKF 1500, DMW 1500 and DMW 2000 upgrade kit part number ff PK_8111344684

Your benefits ff Immediate productivity gains of up to 33% ff Quick and easy installation and removal (you can easily change back to your current GKF 12 bore size parts) ff Short payback period due to increased productivity ff Original Bosch parts with full factory warranty ff No machine modifications required ff Upgrade kit available for any GKF/DMW 12 bore machine


Non-Bosch to Bosch machine conversion kit Improve machine performance

Figure 1 — Upgrade Kit

Bosch Packaging Services has a kit available that will convert your non-Bosch 1500 or 2000 capsule filling machine into a Bosch 1500 or 2000. This kit replaces all of the expensive and hard to obtain non-Bosch parts that are not interchangeable with Bosch parts. This will allow you to order all of your replacement parts and tooling from Bosch, which will save you money and will result in better machine performance. Subject to alteration | May 2017 | PA-PCS

Conversion Kit part numbers 1500 12 bore aluminum to 12 bore aluminum ff PK_8110401214 1500 12 bore bronze to 12 bore aluminum ff PK_8110401215 2000 12 or 16 bore aluminum to 16 bore aluminum ff PK_8110401216

Powder Diverter upgrade kit Lower weight variations through consistent level of product 8111347379 DMW 1500/2000 & GKF 1200/1500 machines 11.4” long

8111347380 All DMW & GKF machines



8111341288 - Plastic 8111348252 - 316 SS DMW 1500/2000 & GKF 1200/1500 machines

*Requires an 8mm hole be drilled and tapped in center of dosing disc

8111348251 - Plastic 8111348250 - 316 SS GKF 330/400/700/705 machines

8111347414 - Plastic 8111348248 - 316 SS GKF 330/400/700/705 machines

8111335890 - Plastic 8111348254 - 316 SS DMW 1500/2000 & GKF 1200/1500 machines

Description During normal production, powder in the dosing area becomes unevenly distributed, possibly resulting in inconsistent weight distribution. Powder Diverters redistribute product and even out the product level, thus reducing weight variations. GKF 330/400/700/705, plastic Kit part number 8111347359 includes: ff8111348251, ff8111347378, ff8111347414, ff8111347377, ff8111347380,

quantity quantity quantity quantity quantity

1 2 1 2 2


DMW 1500/2000 and GKF 1200/1500, plastic Kit part number 8111347360 includes: ff8111335890, ff8111341288, ff8111347380, ff8111347377, ff8111347378, ff8111347379,

quantity quantity quantity quantity quantity quantity

1 1 2 2 2 1

Powder Station upgrade kit

Figure 1 — Powder Station Upgrade Kit

Bosch offers a kit to upgrade older GKF 2000’s to the improved powder station design found on the newer models. The main benefit of this upgrade is that the wiper block is secured with a sturdy arm attached to a center mounting hub which prevents the wiper block from lifting during the upstroke of the transfer pins. The wiper block lifting issue is a common problem when running sticky powders with the old spring mounted design which will result in inconsistent fill weights, excessive powder loss, and bent or cracked bowl covers.


Another benefit of this upgrade kit is for customers who operate both older and newer GKF 2000’s who want powder station parts interchangeability between the old and new machines and standardized operator training and SOP’s. The kit includes all of the parts shown in the picture and can easily be installed by simply removing the old parts and bolting on the new parts. Some older dosing discs may require that two threaded holes be added for the center mounting hub. GKF 2000 Powder Station Upgrade Kit part number XX 8109600906

Simplified Cleaning Station upgrade kit Increase line efficiency through better capsule separation

Figure 1 — Cleaning Station for 12-bore

Description Older GKF machines were ordered with or without a cleaning station. If your product characteristics or machine usage has changed, your can add a cleaning station to a machine that does not have one. This easily installed upgrade will result in lasting improvements of efficiency with only a nominal investment and virtually no down-time to install. Kit part numbers GKF 1200 & 1500 12 bore machines ff 8111352709 GKF 1200 & 1500 16 bore machines ff 8111353265 Subject to alteration | May 2017 | PA-PCS

Figure 2 — The cleaning station installed on a 16-bore machine

Your benefits XX Minimize capsule separation problems due to less product residue left on segments XX Increase yields by increasing capsule separation efficiency XX Decrease frequency of manually cleaning the segments XX Easy on-site installation XX Can also replace older cam driven segment cleaning station XX Stationary device, no table top through hole required for vertical motion

Sticky Product upgrade kit The best solution for products with sticky characteristics

Do you run products that have sticky characteristics? If you do, then you know the many problems sticky products can cause. At Bosch Packaging Services we have researched solutions for these problems and have developed a series of plastic parts to help you in your manufacturing efforts. Let us know what your needs are. We are confident we have the solutions.


DMW 2000 package ff 8111347354 GKF 1200 & 1500 with bronze guide ring ff 8111347352 GKF & DMW 1500 with aluminum guide ring ff 8111347353

Tamping Shaft Bearing Seal upgrade kit

Fig. 1: Bronze guide ring, part number 8111 387 492

Fig. 2: Aluminum guide ring, part number 8111 387 491

Eliminate powder contamination Bosch Packaging Services has developed seal kits to prolong the life of expensive tamping shaft bearings by eliminating powder contamination. These seal kits are easily self-installed in a couple of hours or less. Kit part numbers ff ff

Bronze guide ring: 8111387492 Aluminum guide ring: 8111387491

Applicable equipment ff ff


GKF 1200/1500 machines with fixed bronze guide rings GKF 1500 and DMW 1500/2000 with aluminum guide rings

Breakaway Style Closing Pins

Fig. 1 Stainless Steel closing pin

Fig. 3 Aluminum closing pin

Fig. 2 PET Plastic closing pin

Bosch now offers 3 styles of breakaway closing pins for your GKF encapsulation machine. The closing pins are available in the following material and sizes:

Aluminum Capsule Size

Diameter

Part Number

Qty.

00 - 000

0.236

8111373807

1

1-0

0.187

8111373806

1

4-2

0.157

8111373805

1

Your benefits ff The PET Plastic closing pins will break off in the event of a crash and reduce the possibility of damage to your lower segments ff The Aluminum and PET Plastic closing pins will break off cleanly at the score line in the event of a crash and reduce the possibility of fragmentation ff The slight flexibility of the PET Plastic closing pin helps to reduce capsule defects in the event of minor misalignment

PET Plastic

Stainless Steel Capsule Size

Diameter

Part Number

Qty.

Capsule Size

Diameter

Part Number

Qty.

00 - 000

0.236

8111343818

1

00 - 000

0.236

8111393575

1

1-0

0.187

8111334723

1

1-0

0.187

8111393576

1

4-2

0.157

8111334721

1

4-2

0.157

8111393574

1

Order quantity will vary depending on the encapsulation machine model that you own.


Cleaning/Ejection Station Brush Upgrade Do you have to stop your GKF or DMW capsule filler frequently to hand brush clean your segment bores because of sticky product residue? Bosch now offers an upgraded cleaning/ejection station with brushes. This product allows you to automatically keep your segment bores clean with mechanical scrubbing and compressed air. This upgrade will greatly increase your yields by reducing or eliminating capsule separation problems. It will also reduce or eliminate machine downtime for manual cleaning.

GKF 705 cleaning station for brushes (brushes not shown and sold separately)

GKF 1500 cleaning station for brushes (brushes sold separately)

Machine

Complete Cleaning

Cleaning Station

Ejection

Model

Station Block with

Replacement Pins

Station Pins

Types

Pins for Brushes

for Brushes

for Brushes

DMW 2000

8111397139

8111397137

8110401543

GKF 400

Coming soon

GKF 700

8111398867

8111398868

8111399692

GKF 701

8111398867

8111398868

8111399692

GKF 702

8111398867

8111398868

8111399692

GKF 705

8110407127

8111398868

8111399692

GKF 1200

8111397138

8111397137

8110401543

GKF 1400

Coming soon

GKF 1500

8111397138

8111397137

GKF 1505

8110402140

8110402141

GKF 2000/2500

8110403225

8110402141

GKF 3005

8110402467

8110402141

GKF 2000 cleaning station for brushes (brushes sold separately)

Cleaning/Ejection Station Replacement Brushes Part Numbers


8110401543

8104237939

Size 000

8104237940

Size 00

8104237941

Size 0-1

8104237942

Size 1-2

8104237943

Size 2-3

8104237944

Size 4-5

Note: Service life of cleaning/ejection brushes is approximately 20 hours.

Dosing Disc for GKF Capsule Fillers Do you have trouble running sticky and/or heavy products on your Bosch capsule filling machine? Bosch has the solution for you. The Nylatron® dosing disc is ideal for machines running in high humidity environments and for machines running heavy and/or sticky products. It can also be used for testing new products whose characteristics are unknown. The Nylatron® dosing disc has been shown to: ff simplify cleaning process ff minimize changeover times ff reduce damage to machine working parts ff minimize machine crashes and downtime ff decrease product loss Fig. 1: Nylatron® dosing disc

ff increase run times Nylatron® dosing disc part numbers: Machine Model

Capsule Size 00

0

1

2

3

4

DMW 2000

8-110-413-402

8-110-413-403

8-110-413-404

8-110-413-405

8-110-413-406

8-110-413-407

GFK 400

8-110-412-444

8-110-412-445

8-110-412-446

8-110-412-447

8-110-412-448

8-110-412-449

GKF 700/705

8-110-412-420

8-110-412-421

8-110-412-422

8-110-412-423

8-110-412-424

8-110-421-425

GKF 1500

8-110-412-348

8-110-412-349

8-110-412-350

8-110-412-351

8-110-412-352

8-110-412-353

GKF 1505

8-110-412-020

8-110-412-021

8-110-412-022

8-110-412-023

8-110-412-024

8-110-412-025

GKF 2000

8-110-412-372

8-110-412-373

8-110-412-374

8-110-412-375

8-110-412-376

8-110-412-377

GKF 3005

8-110-412-396

8-110-412-397

8-110-412-398

8-110-412-399

8-110-412-400

8-110-412-401

Nylatron® is a registered trade name of Quadrant EPP.


Plastic Sorting Blocks and Sorting Fingers Undamaged lettering through plastic sorting blocks and sorting fingers

Figure 1 — Plastic Sorting Blocks and Sorting Fingers

Problems with defective capsules due to scraped or scuffed lettering?

GKF and DMW 1500 Plastic Sorting Finger part numbers

GKF and DMW 1500 Plastic Sorting Block part numbers

At Bosch Packaging Services we have engineered Plastic Sorting Blocks and Plastic Sorting Fingers, components which directly contact the capsule during the sorting process. Many of our customers have found this to be a viable solution to their problems.

8111332743 - Size 000

8111341963 - Size 000

8111332744 - Size 00

8111332752 - Size 00

8111332745 - Size 0

8111332754 - Size 0

8111332746 - Size 1

8111332755 - Size 1

8111332747 - Size 2

8111332756 - Size 2

8111332748 - Size 3

8111332757 - Size 3

We also offer plastic components to fit GKF 400 and GKF 700 model machines.

8111332749 - Size 4

8111332758 - Size 4

8111332750 - Size 5

8111332759 - Size 5


Plastic Wiper Block Shoe Eliminate damage to the surface of the dosing disc

Figure 1 — GKF Capsylon 1505 Nylatron® wiper block shoe

Figure 2 — GKF Capsylon 3005 Nylatron® wiper block shoe

Bosch Packaging Services now offers a Nylatron® and a PET plastic wiper block shoe for your GKF capsule filling machine. This will eliminate the damage to the surface of the dosing disc in the event of incidental contact between the shoe and the disc. *Nylatron® is a registered trade name of Quadrant EPP.


Machine Model Types

Nylatron® (used with sticky products)

PET (used with standard products)

GKF Capsylon 705

8110408067

N/A

GKF Capsylon 1505

8110404710

8110404711

GKF Capsylon 3005

8110406199

N/A

Powder Augers Powder Augers increase versatility Bosch offers a wide range of powder augers in both plastic and 316L stainless steel to suit your needs. Having a variety of powder augers on hand improves the versatility of your capsule filler.

Auger Type

GKF 400, 700, 701, 1200, 1500 DMW 1500, 2000

GKF 1400, 1505, 2000, 2500, 3005

GKF 705

4 Twist Plastic

N/A

N/A

8104619567

4 Twist Stainless

N/A

N/A

8111390333

5 Twist Plastic

N/A

8104236126

N/A

5 Twist Stainless

N/A

8111350684

N/A

8 Twist Plastic

8111348352

8111350978

N/A

8 Twist Stainless

8111350676

8111350979

N/A

13 Twist Plastic

8104226985

N/A

N/A

13 Twist Stainless

8111350677

N/A

N/A

1/4 Twist at end only Plastic

8111334698

N/A

8104619768

1/4 Twist end only Stainless

Available/Call N/A

N/A

Flat Blade Plastic

8111337316

N/A

N/A

Flat Blade Stainless

Available/Call N/A

N/A

Flat Blade with 1/4 Twist Plastic

N/A

8111353554

N/A

New style full-length

N/A

N/A

8109608231


Your benefits ff Increased versatility ffImproved product handling ffBetter product feeding ffGuaranteed to fit your machine

Powder Bowl Cone Outstanding outcome through improved powder dispersion

Bosch Packaging Services now offers a new powder bowl cone to improve powder dispersion over the dosing disk. It can be mounted to either a fixed or adjustable dosing disk. The cone installs in minutes with the supplied hardware and requires no modifications.

GKF 2000 part numbers XX 8111346303 - Plastic XX 8111348256 - 316 Stainless Steel

Note: The powder bowl cone can only be used with machines that have the transfer station powder diverter block mounted to the dosing bowl cover. The powder bowl cone cannot be used with center mounted transfer station powder diverter blocks. Subject to alteration | May 2017 | PA-PCS

Tamping Pin Guide Rings

Are you running sticky or abrasive products? At Bosch Packaging Services we have researched solutions for these problems and have developed Plastic Bushed Guide Rings. The plastic bushings provide a non-stick surface, which enables the tamping pins to actuate in a sticky situation, with virtually no restrictions. Let us know what your needs are. We are confident we have the solutions.

Machine Types

Stock without

With PET

plastic inserts

plastic inserts

GKF 400

8104225154

8111398300

GKF 700 & 701

8104226952

8111349032

GKF 705

8104619526

GKF 1200 / 1500

8108674737

8111348289

GKF 1400

8104503651

8111398299

DMW & GKF 1500

8108220292

8111322820

GKF 1500 40 MM

8108222239

8111341573

GKF 1505

8104619808

8109608114

DMW 2000 (16 bore)

8111346369

8111347137

GKF 2000

8104552264

8111347134

GKF 2500

8104235280

Call

GKF 3005

8104236550

with fixed bronze

(12 bore) 30 MM

Bosch Packaging Services can also rebush your current bushed guide ring or we can bush your non-bushed guide ring.


Tamping Ring for Sticky Products Do you have trouble running sticky products on your GKF or DMW Capsule Filler? Bosch has the solution for you. Bosch Packaging Services has researched solutions for sticky products and we have developed a tamping ring made out of a new plastic material called Nylatron®. Our testing has shown that Nylatron® has better wear characteristics and creates less friction than PET.

Machine Model

Part #

GKF 330

8110412540

GKF 400 (older)

8110412540

GKF 400 (newer)

8111386761

GKF 700

8111386761

GKF 701

8111390298

GKF Capsylon 705

8111390338

GKF 1500

8111386180

DMW 2000

8111386180

GKF 2000

8111386883

GKF 2500 w/o slide plates

8111388688

GKF Capsylon 1505

8111388688

GKF Capsylon 3005

8111388688


Subject to alteration | August 2017 | PA-PCS

Alignment Pins Perfectly align your encapsulation machine by using OEM Alignment Pins from Bosch, and maximize your efficiency and production! Segment Alignment Pins ff Precisely aligns upper to lower segments

Dosing Disc Alignment Pins ff Dosing disc is located in perfect alignment with the tamping pin guide ring

Part Number

Size

Part Number

Size

8111386296

000

8104233811

000

8108219730

00

8104233812

00

8108219740

0

8104233813

0

8108219750

1

8104233814

1

8108219760

2

8104233815

2

8108219770

3

8104233816

3

8108219780

4

8104233817

4

8108219790

5

8104233818

5

8111339544

00 V-Cap

8111341546

0 V-Cap

Sorting Block Rectifier Pins ff Concentricity within the sorting block slots to the bores of the segments can be precisely located Part Number

Size

8111338331

000

8111338332

00

8111338333

0

8111338334

1

8111338335

2

8111338336

3

8111338337

4

8111338338

5

Subject to alteration | August 2017 | PA-PCS/PRM-US

Transfer Station Alignment Pins ff Create ideal alignment between the segment and dosing turrets, lower segments and dosing disk Part Number

Size

8111344939

00

8111344940

0

8111344941

1

8111344942

2

8111344943

3

8111344943

4

Grease Applicator Tools Precise and efficient grease application

Greatly improve the speed and thoroughness of grease application to the linear ball bearings on your Bosch encapsulator. Save time when replacing damaged bearings or during scheduled preventive maintenance. Size (mm)

Part Number

GKF Machine Models

10

8110404275

701, 702, 705, 1400, 2500

12

8111336520

400, 700, 701, 702, 705, 1200, 1500, 1505, 2000, 2000 16 bore, 2500, 3000, 3005

12 long

8111336519

400, 700, 1200, 1500, 2000 16 bore

16

8110404273

1400

16 long

8111336295

1200, 1500, 2000 16 bore

20

8111336518

400, 700, 701, 702, 705, 1200, 1500, 1505, 2000, 2000 16 bore, 2500, 3000, 3005

25

8111336517

400, 700, 701, 702, 705, 1400, 1505, 2000, 2500, 3000, 3005

30

8111336516

1200, 1500, 2000 16 bore

50

8110404271

1400

60

8111336515

1200, 1500, 1505, 2000, 2000 16 bore, 2500, 3000, 3005

Complete applicator kit for GKF 1200 and 1500 and DMW 1200 and 1500  Part number 8111347356 (includes 60mm, 30mm, 20mm, 16mm, 12mm, 12mm long) Complete applicator kit for GKF 400 and 700  Part number 8111347355 (includes 25mm, 20mm, 12mm, 12mm long) Subject to alteration | May 2017 | PA-PCS

Lower Segment Carrier Alignment Tool Eliminate downtime caused by improperly aligned segments Capsule splits and poor separation can be caused by improper parallel alignment between the upper and the lower segments. This simple, easy to use tool helps to align the parallel position of the lower segments on your equipment.

Alignment Tool for GKF 2000

Machine Model

Part #

GKF 701, 702, 705

8108072950

GKF 1400

8104500249

GKF 2000, 2500

8108063086

GKF 1505, 3005

8109607895


Your benefits ff Easy to install and use ff Eliminates lower segment alignment error ff Reduces lower segment holder installation time ff Upper segments align faster and easier when lower segments are aligned properly

Rectifier Alignment Pins High precision alignment with Rectifier Alignment Pins

Fig. 2 Rectifier Alignment Pins

A

Fig. 1 A = Alignment Pins placed in a GKF encapsulator

All GKF and DMW models Rectifier alignment pin part numbers

Eliminate the “eyeball” method from the rectifier cage alignment procedure on your GKF encapsulators. Guaranteed accuracy of alignment is critical for proper capsule separation. Utilization of the Rectifier Alignment Pins is an inexpensive way to ensure proper machine functionality. By using the Rectifier Alignment Pins from Bosch, concentricity within the sorting block slots to the bores of the segments is set to factory specifications, which maximizes your efficiency and production! Subject to alteration | May 2017 | PA-PCS

Capsule Size

Part Number

000

8111338331

00

8111338332

0

8111338333

1

8111338334

2

8111338335

3

8111338336

4

8111338337

5

8111338338

Sticky Product Package

Do you have trouble running sticky products on your capsule filling machines? Bosch has the solutions for you. 3 4

1. PET Plastic Closing Pins 5

2. Plastic Wiper Shoe Block 3. Tamping Pin Guide Rings with plastic inserts 4. Cleaning/Ejection Station Brushes 5. Nylatron® Dosing Disc 6. Nylatron® Tamping Ring

2 1

6

1. PET Plastic Closing Pins

3. Tamping Pin Guide Rings

ff Will break off cleanly at the score line in the event of

ff Provide a non-stick surface which enables the tamping pins to

a crash and reduce the possibility of fragmentation, and

damage to your lower segments

actuate in a sticky situation, with virtually no restrictions Machine Model

Part Number

GKF 400

8111398300

GKF 700 & 701

8111349032

GKF 705

Coming Soon

GKF 1200 / 1500 with fixed bronze

8111348289

2. Plastic Wiper Block Shoe

GKF 1400

8111398299

ff Eliminate damage to the surface of the dosing disc in the

DMW & GKF 1500 (12 bore) 30 MM

8111322820

GKF 1500 40 MM

8111341573

Capsule Size

Diameter

Part Number

Qty.

00 - 000

0.236

8111393575

1

1-0

0.187

8111393576

1

4-2

0.157

8111393574

1

event of incidental contact between the shoe and the disc Nylatron® (used with sticky products)

PET (used with standard products)

GKF 1505

8109608114

DMW 2000 (16 bore)

8111347137

GKF Capsylon 705

8110408067

N/A

GKF 2000

8111347134

GKF Capsylon 1505

8110404710

8110404711

GKF 2500

Call

GKF Capsylon 3005

8110406199

N/A

GKF 3005

Coming Soon

Machine Model

Subject to alteration | September 2017 | PA-PCS


4. Cleaning/Ejection Station Brushes

6. Tamping Ring

ff Automatically keep your segment bores clean with

ff Made with a plastic material called Nylatron®; our testing

has shown Nylatron® to have better wear characteristics and

create less friction than PET

mechanical scrubbing and compressed air Machine Model

Complete Cleaning Station Block with Pins for Brushes

Machine Model

Part Number

DMW 2000

8111397139

GKF 330

8110412540

GKF 400

Coming soon

GKF 400 (older)

8110412540

GKF 700

8111398867

GKF 400 (newer)

8111386761

GKF 701

8111398867

GKF 700

8111386761

GKF 702

8111398867

GKF 701

8111390298

GKF 705

8110407127

GKF Capsylon 705

8111390338

GKF 1200

8111397138

GKF 1500

8111386180

GKF 1400

Coming soon

DMW 2000

8111386180

GKF 1500

8111397138

GKF 2000

8111386883

GKF 1505

8110402140

GKF 2500 w/o slide plates

8111388688

GKF 2000/2500

8110403225

GKF Capsylon 1505

8111388688

GKF 3005

8110402467

GKF Capsylon 3005

8111388688

Brush Part Numbers Capsule Size

Part Number

Size 000

8104237939

Size 00

8104237940

Size 0-1

8104237941

Size 1-2

8104237942

Size 2-3

8104237943

Size 4-5

8104237944

Note:

Service life of cleaning/ejection brushes is approximately

20 hours

5. Dosing Disc ff Made with a plastic material called Nylatron®; simplifies the cleaning process, minimizes changeover times, and increases run times Capsule Size Machine Model

00

0

1

2

3

4

DMW 2000

8110413402

8110413403

8110413404

8110413405

8110413406

8110413407

GFK 400

8110412444

8110412445

8110412446

8110412447

8110412448

8110412449

GKF 700/705

8110412420

8110412421

8110412422

8110412423

8110412424

8110421425

GKF 1500

8110412348

8110412349

8110412350

8110412351

8110412352

8110412353

GKF 1505

8110412020

8110412021

8110412022

8110412023

8110412024

8110412025

GKF 2000

8110412372

8110412373

8110412374

8110412375

8110412376

8110412377

GKF 3005

8110412396

8110412397

8110412398

8110412399

8110412400

8110412401



Transfer Station to Segment Turret Alignment Pins High precision transfer station alignment pins

Transfer Station Alignment Pin Part Numbers Capsule Size

Part Number

00

8111344939

0

8111344940

1

8111344941

2

8111344942

3

8111344943

4

8111344944

Figure 1 — Segment Turret Alignment Pins

With these Bosch alignment pins, you can create perfect alignment between the segment and dosing turrets, lower segments, and dosing disk. XX The segment turret alignment should be verified and/or corrected before checking transfer station alignment. XX Two alignment pins are placed on opposite ends of a lower segment and indexed to the powder transfer station. Dosing disk bolts are left finger tight to allow rotational adjustment. XX Using the supplied screws, pass through the dosking disk and thread into the alignment pins and pull them into the dosing disk. If the pins cannot be pulled into the dosing disk, move the dosing gearbox to correct the alignment. XX Once the pins can be pulled into the dosing disk, tighten the dosing disk bolts. XX Use the dosing disk alignment pins to check alignment between dosing disk and tamping pin guide ring. If alignment is not correct, loosen tamping shaft pillow blocks and adjust until alignment is correct. Subject to alteration | May 2017 | PA-PCS

Upper Segment Carrier Alignment Tool Eliminate downtime caused by improperly aligned segments

Capsule splits and poor separation can be caused by improper parallel alignment between the upper and the lower segments. This simple, easy to use tool helps to align the parallel position of the upper segments. Subject to alteration | May 2017 | PA-PCS

Part number XX 8111351146 Applicable equiment GKF1200, GKF 1500, DMW 1500, and DMW 2000

Capsule Filler Tooling Wear Gauge Sets Measuring the wear on your Bosch GKF and DMW tooling is a very important procedure. This procedure, when performed routinely, will help you to determine when your tooling is worn to the point where it needs replacement in order to maintain optimum performance. Bosch has capsule filler tooling wear gauge sets for every capsule size. Capsule Size

Part Number

000

8111354782

00

8111354783

0

8111354784

1

8111354786

2

8111354787

3

8111354788

4

8111354789

5

8111354790

Kits include: 1 1 1 1 1 1

each each each each each each

-

Upper segment upper bore pin Upper segment lower bore pin Lower segment upper bore pin Dosing disk bore pin Tamping pin tip ring gauge Case and instruction sheet


9L Filtered Pre-Separator

Increases the filter capacity and filtering efficiency of your capsule separation vacuum system ff Install anywhere in-line between your separation vacuum pump and encapsulation machine. ff Large filter surface area reduces frequency in which the filter needs to be cleaned. ff HEPA filter captures 99.97% of particles down to and including 0.3 microns in size. Originally supplied separation filters only capture 99.9% of particles down to and including 5 microns. ff Minimize the amount of product that reaches your vacuum pump, reducing vacuum pump maintenance and downtime. Part Number

Description

8111365221

Filter canister, 9L with 30MM, painted with HEPA

8111365222

Filter canister, 9L with 30MM, stainless steel with HEPA

8111365225

HEPA filter, 9L filter canister

8111365224

Filter bag, 9L filter canister, polyester

Subject to alteration | October 2017 | PA-PCS/PRM-US

Dust Collection Systems All dust collection systems include all necessary hoses and fittings to connect to the dust collection hardware supplied with your machine. Models T63 Plus, 3707/10 and VHW420 available in painted or stainless steel.

Spare Parts Replacement Cartridge Filters 3707/10

requires 4x 8111 361 386

3306/3307/3308/T63 PLUS/

requires 3x 8111 361 386

VHW420 Replacement Upstream HEPA Filters 3307/3507 requires 1x 8111 347 077 3308/3508W

requires 1x 8111 360 809

3707/10

requires 1x 8111 350 679

T63 PLUS

requires 1x 8110 402 142

Replacement Downstream HEPA Filters 3156

requires 1x 8111 396 338

3306

requires 1x 8111 377 386

VHW420

requires 1x 8110 402 686

Replacement Main Star Bag Filter 3156

requires 1x 8111 370 744

Polyliners for collection container 3707/10

1/ea. 8111 350 755

3307/3308/3580W/

25/pkg. 8111 350 754

T63 PLUS 3306

VHW420

25 pkg. 8111 375 235 25 pkg. 8110 400 125

VHW420

polyliner adapter kit, galvanized

1/ea. 8110 400 126

VHW420

polyliner adapter kit, 304 SS

1/ea. 8110 400 127

Applicable Equipment * GKF 120, GKF 130, GKF 330, GKF 400, GKF 700, GKF 701, GKF 702, GKF 705, GKF 800, GKF 1200, GKF 1400, GKF 1400 ASB 100%, DMW 1500, GKF 1500, GKF 1505, DMW 2000, GKF 2000, GKF 2500,

Figure 1 — Dust Collection System

GKF 2500 ASB 100%, GKF 3000, GKF 3005 * Please call your customer service representative to determine the correct dust collection model for your GKF capsule filling machine


System Specifications Units

T63 PLUS

3707/10

VHW420

Voltage @ 60Hz

Volts

200-240/440-480

440-480 only

220/460/575

Type of Power

# of phases

3

3

3

Power

KW

6.3

9.0

2.52

Current Draw

Amps

25.0/13.3

19.6

11.4 / 6 / 4.55

Waterlift, controlled

Inches H20

82.6

92.3

76.0

Airflow, Max.

CFM

345

518

222

Filter Area, cartridge

Sq. Ft.

56.5

75.4

21.5

Filter Area, HEPA

Sq. Ft.

37.7

129.2

22.6

Noise Level

dB(A)

71 @ 1.5m

78 @ 1m

66 @ 1.5m

Tank Capacity

Gallons

26

46

12.6

Machine Inlet

Inches

3

4

2.8

Dimensions (LxWxH)

Inches

50.8 x 23.6 x 64.6

63 x 31.5 x 71.3

38.1 x 21.2 x 54.8

Weight

Pounds

367

672

220

Cord Length

Feet

30

30

30

Filter Efficiency, HEPA

%

99.95% @ 0.18

99.97% @ 0.3 microns

99.995 @ 0.18

(upstream)

(DOP-Tested)


microns

microns

Empty Capsule Conveyor The Nilfisk® Empty Capsule Conveyor model 9505 is designed to convey empty capsules sizes 000 - 5 at a rate in excess of the highest output Bosch capsule filler. This unique conveyor uses a blower to gently push the capsules through rigid sanitary piping without damage. The conveyor has a receiver hopper mounted via tri-clamp to the Bosch capsule filling machine capsule inlet. The receiver hopper has an integrated level sensor making this a truly “plug and play” system with no electrical connection to the Bosch capsule filler. All capsule contact surfaces are constructed of AISI 316L stainless steel. The exterior of the machine is constructed of 304 stainless steel. The Nilfisk® 9505 uses HEPA filtration and a programmable PLC to maintain optimal operation. The vertical height adjustment is achieved by a telescoping pipe eliminating the need for different length rigid tubing. When the conveyor supply container runs low, an indicator light and/or audible alarm will alert the operator to refill the conveyor container which holds in excess of one box of capsules.

This conveyor will fully automate the loading of empty capsules into your Bosch capsule filler and will eliminate the possibility of accidents and injuries to your operators when climbing ladders to fill the Bosch capsule filler empty capsule hopper.

Figure 1 — Empty Capsule Conveying System

Empty Capsule Conveyor Part number ff 900228110413469 Specifications Electrical Supply Waterlift Hopper Capacity

47.5 in. H₂O In excess of 1 box

Power

0.67 HP

Airflow

46 CFM

Dimensions 

24”L x 47”W x 40H

A 220V version is available as a special order. An additional HEPA filter is included in the price.




460V, 3 Phase, 1.5A

Slug Tester Determine the optimal dosing disk height for any capsule size 1

5

2

3 4 6 7

The slug tester is used to accurately determine the optimum dosing disk height for any size capsule (000, 00, 0, 1, 2, 3, 4, 5) relative to the product dosage required. It is also very useful in determining slug quality and simulates the transfer of the slug from the dosing disk to the lower capsule. The slug tester can also be used during the Research and Development phase of new products. The created slugs can then be used for dissolution testing and excipient usage determination.

8

Legend 1. Slug Tester 2. Resistance Handle 3. Compression Pin 4. Compression Die

5. 6. 7. 8.

Hand Wheel Die Holding Plate Control Panel Powder Tray


Kit part number 8111376670 – With custom hard sided case Applicable Equipment All powder tamping capsule filling machines

All GKF machines

GKF 700

GKF 1200 / 1500 DMW 1500 / 2000

GKF 2500 ASB 100%


GKF 701

GKF 702

GKF 1400

GKF 2000 / 2500

GKF 3000

GKF Capsylon 1505

GKF 702 GKF 702 - Product development, product launch, high yield production The Bosch GKF 702 provides the best conditions for modern, flexible and safe production. Whether in the laboratory, for the production of clinical samples, or in industrial production, the Bosch GKF 702 is a real all-around machine, which is suited for production in the product development phase through market introduction. The modular layout allows modification or upgrade of the machine processes at any time, making the Bosch GKF 702 a “futureproof” and safe investment. Long idle times for product changeovers are therefore a thing of the past. The processing range of the Bosch GKF 702 includes (micro) tablets, powder, pellets and even liquids and combination filling. Powder is dosed using the tamping pin method. For optimized batch yields, the patented slidegate technology from the Bosch GKF 1400 and GKF 2500 machine series is available as an option. With this system, free flowing granulates can be dosed in a very gentle manner. Additionally, the slide-gate technology can provide production flexibility by providing the ability to fill powders and pellets using the same station, thereby also reducing capital costs. Subject to alteration | May 2017 | PA-PCS

GKF 1200 / 1500 and DMW 1500 / 2000 Standard hard gelatin filling and closing machine for powder and pellets

With first rate, no-risk technology and highest experience potential, Bosch has once again succeeded in setting a new standard with this hard gelatin capsule filling and closing machine. The Bosch GKF 1200 / 1500 , DMW 1500 / 2000 fulfills and even exceeds market requirements. In a precision functional process the capsules (which are fed prelocked and non-oriented) are aligned, opened, filled and reclosed. Capsules inserted cap first or non-separated capsules, as well as capsules with two caps are recognized and rejected. High filling accuracy is attained by a 5-up tamping procedure with minimal dust occurrence and without loss of product.


GKF 1400 Reliability in production The Bosch GKF 1400 includes all of our experience and know-how on secure capsule filling and closing of capsules. Like all of the GKF-series machines, it works with intermittent motion and doses powder via the proven tamping pin principle. Of course the machine is also capable of filling other types of products or combinations of products into hard gelatin capsules or gelatin-free capsules. Via the modular assembly of the capsule filler, the machine can be changed over to fill liquids in a short amount of time. The Bosch GKF 1400 offers great filling versatility through its flexible and modular design, allowing it to fill a large variety of product types. The Bosch-patented slidegate system guarantees a gentle and efficient pellet or powder filling. The machine control by means of an industrial PC makes possible the storage and management of production data. The WINDOWS-based software meets the requirements of 21 CFR part 11 in terms of data security. Convincing technology and a trend-setting ergonomic design are a guarantee for pharmaceutical security, economy and particularly easy handling. Subject to alteration | May 2017 | PA-PCS

GKF 2000 / 2500 Pharmaceutical security for the most demanding requirements Every year we develop new ways to increase the performance and efficiency of our GKF capsule filling machines. Over the years, our machines have evolved with smoother easy to clean surfaces featuring rounded corners, coatings that product won‘t stick to, and sealed shafts. Each of these features reduces the amount of time your team will spend cleaning the machine, increasing your profit by making the machine available to production as much as possible. The Bosch GKF 2000 and GKF 2500 are easy to operate. Simple control panels, single tool change overs, and reduced down time due to product jams makes for a more productive workforce that will have to spend less time tending to the machine and allows you to concentrate on growing your business.


GKF 2500 ASB Series Optimized productivity through automation The Bosch GKF 2500 series of machines with automatic troubleshooting system (ASB) ensures optimized productivity and pharmaceutical security for the filling of capsules. Versions GKF 2500 ASB, GKF 2500 ASB IPK or GKF 2500 ASB 100%. The high degree of automation ensured by ASB provides for smooth production processing and ensures optimized productivity with minimum downtimes. The Bosch GKF 2500 ASB IPK with in-process control makes it possible for you to perform weight control by way of statistical evaluation with documentation of the random sample data, daily batch and batch data. The Bosch GKF 2500 ASB 100% is equipped with an integrated checkweigher. Each capsule is weighed individually and with high precision. Accepted are only those capsules of which the weight is within the preset tolerance limits. Any overweight or underweight capsules are rejected.


GKF 2600 The flexible capsule filling platform You want to fill your products into capsules flexibly and reliably? Then the modular machine platform of the GKF 2600 series is your ideal solution. Due to its flexibility and inspection technologies the capsule filling machine can be tailored to your products and requirements within next to no time. The GKF 2600 is a highly flexible machine platform. It features interfaces and drives that are compatible with all filling stations. This way you can optimally process different products with changing parameters – at an output of up to 2,600 capsules per minute. With the GKF 2600 you receive a compact capsule filling machine in the highperformance range. Based on many years of experience we have designed a future-proof platform that consistently adapts to your production requirements. The cGMP compliant machine meets all demands for the highest pharmaceutical safety. The GKF 2600 offers you numerous technical advantages. Its flexible machine platform combines highest ergonomics, easy operation and cleaning, as well as safe processing for best capsule filling results.


GKF 3000 Maximum efficiency: high output, fast changing and cleaning On the basis of the very successful Bosch GKF 2500 S capsule filler we have launched the fastest tamping pin machine on the market: the Bosch GKF 3000 S with an output of maximum 175,000 capsules per hour. Whether you are processing powders, herbs or pellets, this machine achieves unsurpassed precision dosing with maximum output and minimum powder loss. Knowing that not only output makes a machine efficient, we have turned our attention to a reliable technology with short downtimes for changing, cleaning and low maintenance.


GKF Capsylon Ideal for capsule filling of Pharmaceutical and Nutraceutical products Wide range of filling products The Bosch GFK Capsylon is a unique machine suitable for a wide range of filling products. This ranges from typical nutraceutical products such as herbs or vitamins to pharmaceutical products such as powder, pellets, granules, or even special products with sticky, abrasive, fibrous or other properties. The filling ingredients can be in the form of powder, granulates and pellets. The Bosch GKF Capsylon can accomodate different nutraceutical products as needed. Flexible machine with different outputs The Bosch GKF Capsylon offers excellent cost performance and flexible machine design. The segment alignment is stationed next to the filling station to minimize product loss before capsule closing. Furthermore, the smart design and experienced engineering allow easy and fast cleaning and format change over.

GKF Capsylon 705

GKF Capsylon 1505

GKF Capsylon 3005


KKE 1700 Maximum Pharmaceutical Security The Bosch KKE 1700 capsule checkweigher sets the standard in the field of 100% capsule weighing. The precise gravimetric weighing technology and ergonomic design make it the ideal choice for your capsule checkweighing needs. A major feature of the Bosch KKE 1700 is its easy accessibility. The integrated cGMP and ASB technology (automatic troubleshooting system) guarantee extremely high productivity. The permanent positive guidance of the capsules also guarantees maximum pharmaceutical security. In addition, the machine is impressive through its high production uptimes and the comprehensive documentation of its production batches.


KKE 2500 High speed capsule checkweigher The Bosch KKE 2500 capsule checkweigher sets the standard in the field of 100% capsule weighing. With an output of up to 150,000 capsules/hour, the KKE 2500 is the ideal in-line partner for the GKF 2500. A major feature of the Bosch KKE 2500 is its easy accessibility. The integrated GMP and ASB technology (automatic troubleshooting system) guarantee extremely high productivity. The permanent positive guidance of the capsules also guarantees maximum pharmaceutical security. In addition, the machine is impressive through its high production uptimes and the comprehensive documentation of its production batches.


Aftermarket Products for Encapsulation Machines Index of machine models DMW 700.................................................................................................................................. 10, 17, 44, 47, 49, 50, 54 DMW 1500.................................................. 10, 17, 25, 27, 30, 31, 35, 37, 39, 41, 44, 45, 47, 48, 49, 50, 51, 54, 55, 57 DMW 2000............................................ 10, 17, 25, 27, 30, 31, 33, 34, 37, 39, 40, 44, 45, 47, 48, 49, 50, 51, 54, 55, 57 GKF 400.................................................................. 10, 17, 27, 32, 34, 37, 39, 40, 41, 42, 44, 45, 47, 49, 50, 51, 53, 54 GKF 700...................................................... 10, 17, 27, 32, 33, 34, 37, 39, 40, 41, 42, 44, 45, 47, 49, 50, 51, 53, 54, 55 GKF 701.................................................................. 17, 32, 33, 37, 39, 40, 41, 42, 43, 44, 45, 47, 49, 50, 51, 53, 54, 55 GKF 702.............................................................................. 17, 32, 33, 41, 42, 43, 44, 45, 47, 49, 50, 51, 53, 54, 54, 56 GKF 1200............................ 15, 17, 25, 27, 29, 30, 31, 32, 33, 37, 39, 41, 42, 44, 45, 47, 48, 49, 50, 51, 53, 54, 55, 57 GKF 1400.......................................................... 10, 17, 21, 32, 37, 39, 41, 42, 43, 44, 45, 47, 49, 50, 51, 53, 54, 55, 58 GKF 1400L.................................................................................................................... 17, 21, 32, 44, 47, 49, 50, 53, 54 GKF 1500........ 10, 15, 17, 22, 25, 27, 29, 30, 31, 32, 33, 34, 35, 37, 39, 40, 41, 42, 44, 45, 47, 48, 49, 50, 51, 53, 54, 55, 57 GKF 2000................ 10, 16, 17, 18, 19, 28, 32, 33, 34, 37, 38, 39, 40, 41, 42, 43, 44, 45, 47, 49, 50, 51, 53, 54, 55, 59 GKF 2500............................. 10,16, 17, 18, 19, 21, 32, 33, 37, 39, 40, 41, 42, 43, 44, 45, 47, 49, 50, 51, 53, 54, 55, 59 GKF 2500 ASB 100%............................................................................ 10, 17, 21, 32, 44, 47, 49, 50, 51, 53, 54, 55, 60 GKF 2500 ASB IPK.................................................................................................. 17, 21, 32, 44, 47, 49, 50, 53, 54, 60 GKF 2600............................................................................................................................ 32, 44, 47, 49, 50, 53, 54, 61 GKF 3000.................................................................................................... 32, 41, 42, 44, 47, 49, 50, 51, 53, 54, 54, 62 GKF Capsylon 705.......................... 10, 24, 27, 32, 33, 34, 36, 37, 39, 40, 41, 42, 43, 44, 45, 47, 49, 50, 51, 53, 54, 63 GKF Capsylon 1505........................ 10, 20, 32, 33, 34, 36, 37, 39, 40, 41, 42, 43, 44, 45, 47, 49, 50, 51, 53, 54, 55, 63 GKF Capsylon 3005.............................. 10, 20, 32, 33, 34, 36, 37, 39, 40, 41, 42, 43, 44, 45, 47, 49, 50, 51, 53, 54, 63 KKE 1500...................................................................................................................................................................... 12 KKE 1700.......................................................................................................................................................... 12, 21, 63 KKE 2000...................................................................................................................................................................... 12 KKE 2500.................................................................................................................................................... 12, 14, 21, 64 KKE 3800................................................................................................................................................................ 12, 21 Subject to alteration | October 2017 | PA-PCS

Aftermarket Products For Encapsulation Machines

Recommend Documents