ClTERPILLAR~.
SEBP3866-24 September 2008
VOLUME I Pages 1-794
Parts Manual
SIS6 See"G enerallnformation" for New Parts Manual Features.
950H Wheel Loader KSK1-Up KHX1-Up gGB1-UP CGC1-Up JF1-Up
(Machine) (Engine) (Transmission) (Transmission) (Torque Converter)
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Product and Dealer Information Note: For product identification plate locations, see the section "Product Identification Information" in the Operation and Maintenance Manual. Delivery Date: .'
Product Information Model: Product Identification
Number:
Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:
Dealer Information Name:
Branch:
Address:
Dealer Contact Sales: Parts: Service:
Phone Number
MEMORANDA
MEMORANDA
SEBP3866-24
TABLE OF CONTENTS Name
Page
GENERAL INFORMATION.
A6
REPAIR ALTERNATIVES. SUPPLEMENTAL MAINTENANCE
A9
, .. ,
COOLANT ADDITIVES ..... PARTS. . . . . . . . . .. .
A10 .
A11
INDEX
.
A15
MACHINE ARRANGEMENT CHASSISAR. CONVERSION AR-MACHINE GENERALAR . MACHINEAR . WASTE HANDLING AR .
.
1 1
.
2
ENGINE ARRANGEMENT, ENGINE AR-COMPLETE ENGINE AR-CORE INSTALLATION AR-ENGINE
Namo
VALVE MECHANISM
Page
GP.........
71
LUBRICATION SYSTEM. . . . . . . . .. ADAPTER GP-OIL LINE. . . . . . . . .. ...... BREATHER GP . . . . . . . . . . . . .. ..... FILLER GP-ENGINE OIL ., FILTER GP-ENGINE OIL. . . . . . . .. FUMES DISPOSAL GP . . . . . . . . .. GAUGE GP-OIL LEVEL (DIPSTICK) . . . . LINES GP-ENGINE OIL, LINES GP-ENGINE OIL DRAIN. . . . .. .. LINES GP-TURBOCHARGER OIL. . . .. PUMP GP-ENGINE OIL. . . . . . . . .. .. . . . . . . . .
76 76 77 79 80 83 85 88 89 90 93
COOLING SYSTEM. . . . . . . . . . . .. ... COOLER GP-ENGINE OIL. . . . . . .. COOLING AR-HIGH AMBIENT TEMP. .. COOLING GP-SUPPLEMENTAL . . . . . . . . . . . . ELBOW GP-WATER . . . LINES GP-WATER.......... .. PUMP GP-WATER...... .. RADIATOR & FAN GPo . . . . . . . . .. .. TANK GP-RADIATOR TOP,
95 95 96 97 99 100 117 119 131
AIR INLET AND EXHAUST SYSTEM. . . . . . . . . . AIR CLEANER GPo . . . . . . . . . .. . . . . . . . .. COVER GP-AIR INLET. . . . . . . . .. ELBOW GP-AIR INLET.. FILTER & MTG GP-EXHAUST....... FILTER GP-DIESEL PARTICULATE. . .. LINES GP-AFTERCOOLER AIR. . . . .. LINES GP-AIR. MANIFOLD GP-EXHAUST. . MUFFLER GP...... .. PIPE GP-EXHAUST. .. . . . .. . .. .. PRECLEANER GP. .. TURBOCHARGER GP . . . . . . . . . . .... .
133 133 135 139 140 142 143 144 145 146 147 148 150
FUEL SYSTEM. . . . . . . . . . . . . .. .. FILTER & LINES GP-FUEL. . . . . . .. FILTER GP-WATER SEP & FUEL. INJECTOR GP-FUEL. . . . . . . . . .. ... . . . . . . . . KIT-FUEL TANK '. . . . . . . . . . . .. LINES GP-FUEL. . . . . . . . . . . . . . . . . . . . . .. LINES GP-FUEL DRAIN .. , . .. LINES GP-INJECTOR HYD PUMP. . . . . . . . .. PUMP & MTG GP-UNIT INJ HYD . . . .. PUMP GP-FUEL INJECTION. . . . . .. PUMP GP-FUEL PRM & PRIM FILTER... PUMP GP-FUEL PRM & WATER SEP . . . PUMP GP-UNIT INJECTOR HYD. . . .. REGULATOR GP-FUEL PRESSURE.... TANK GP-FUEL '
152 152 161 162 165 167 171 172 173 183 186 190 191 197 198
2
2 5 6 6
. . .
BASIC ENGINE. . . . . . . . . . . . . .. . . CAMSHAFT GP . . . . . . . . . . . .. . . CARRIER GP-SEAL , COVER GP-CYLINDER BLOCK . COVER GP-FRONT HOUSING . COVER GP-VALVE MECHANISM. . . CRANKSHAFT GP , CYLINDER BLOCK GP . CYLINDER HEAD AS . CYLINDER HEAD GP . DAMPER & PULLEY GP DRAIN GP-ENGINE OIL. . . FASTENER GP-CYLINDER HEAD . FASTENER GP-DAMPER & PULLEY . FASTENER GP-FRONT HOUSING. . .. . . FASTENER GP-VALVE COVER, . , FLYWHEEL GP . GEAR GP-FRONT . . . . . . . . . . .. . . HOUSING GP-FLYWHEEL . HOUSING GP-FRONT IDLER GP-BELT . LIFTER GP-VALVE . LIFTING GP-ENGINE . MOUNTING GP-ALTERNATOR MOUNTING GP-ENGINE & TMSN . PAN GP-OIL . PISTON & ROD GP . PLUG GP-CYLINDER BLOCK. . . PLUG GP-ENGINE . PULLEY GP-IDLER . ROCKER ARM GP . . . . . . . . . . .. . . SEAL GP-CRANKSHAFT , , . , , . ,. ,. SEAL GP-FLYWHEEL HOUSING .....
11 14 15 15 16
17 20
22 28 34 38 40 44 45 46 47 48 50 51 52 54
55 56 57
58 59 60 61
62 64
65 66 67 69 70
TABLE OF CONTENTS
A1
TABLE OF CONTENTS Name
Page
ELECTRICAL AND STARTING SYSTEM. .. ... ALARM GP . . . . . . . . . . . . . . .. .. . "... ALTERNATOR GP-CHARGING . . . . .. BATTERY & WIRING GP . . . . . . . .. BLOCK GP-JUNCTION.......... CONTROL & MTG GP-COMMUNICATION. . . . . . . . .. . .. CONTROL & MTG GP-ENGINE ELEK . .. ... CONTROL AR-AUTODIG . . . . . . . .. , , , , , , , .. CONTROL GP-AUTODIG . . . . . . . . . . . . . . . . .. CONTROL GP-COMMUNICATION . . . . . .. . .. CONTROL GP-UNPROGRAMMED .... ELECTRICAL AR . . . . . . . . . , . , , . . . . . . . .. ELECTRONICS GPCOMMUNICATION. . . . . . . . . . .. ELECTRONICS GP-IMPLEMENT . . . . . ELECTRONICS GP-MONITOR . . . . .. ELECTRONICS GP-POWER TRAIN. . .. HEATER GP-JACKET WATER. . . . . .. . . . . . .. INSTALLATION AR-COMMUNICATION , , . .. INSTALLATION GP-COMMUNICATION . .. ... LAMP GP-DOME . . . . . . . . . . . .. .. . . . . . . . . . .. LAMP GP-FLOOD . . . . . . . . . . . . LAMP GP-HEAD & SIGNAL .. , , .. " "...... LAMP GP-SIGNAL . . . . . . . . . . . . LAMP GP-STOP & TAIL. . . . . . . . .. . . . . .. LAMP GP-WARNING BEACON. . . . .. LIGHTING AR-ROADING ..... , LIGHTING AR-SIGNAL . . . . . . . . .. LIGHTING GP-FLOOD . . . . . . . . .. LIGHTING GP-FLOOD & SIGNAL. . . . . LIGHTING GP-ROADING . , . , LIGHTING GP-WARNING BEACON. . .. PANEL GP-CIRCUIT BREAKER. . . . .. PLUG GP-CONNECTOR . . . . . . . . . RECEPTACLE GP-AUXILIARY START. .. SENSOR & MTG GP-LiFT POSITION. .. SENSOR & MTG GP-PRESSURE . . . .. SENSOR & MTG GP-TILT POSITION. , . SENSOR GP-ENGINE .. , . . . . . . . . .. SENSOR GP-POSITION . . . . . . . .. SENSOR GP-PRESSURE . . . . . . . .. .. . . . . . .. SENSOR GP-SPEED , SENSOR GP-TEMPERATURE....... STARTING AID AR-ETHER. . . . . . .. STARTING AID GP. . . . . . . . . . .. STARTING AID GP-ETHER , .. , .. STARTING MOTOR GP-ELECTRIC . . .. .... SWITCH GP-BYPASS . . . . . . . . . .. .... SWITCH GP-DIFFERENTIAL LOCK. . .. SWITCH GP-DIMMER , ., SWITCH GP-DISCONNECT '. SWITCH GP-MAGNETIC . . . . . . . .. SWITCH GP-PRESSURE . . . . . . . .. SWITCH GP-QUICK COUPLER. . . . ..
A2
TABLE OF CONTENTS
200 200 202 206 215 217 221 225 226 234 235 237 237 238 239 239 240 241 242
248 249 256 260
262 263 264
264 266 275 280 281 285 288
289 290
293 294
300 302
303 311 313 318 319
321 323
329 330 332 333 334
341 342
Page
Name
SWITCH GP-RIDE CONTROL. , ,.". . SWITCH GP-ROCKER . . . . . . . . .. SWITCH GP-ROTARY , . .. .. SWITCH GP-SECONDARY STEERING. .. . SWITCH GP-SIGNAL . . . . . . . . . .. SWITCH GP- TOGGLE. . . . . . . . .. SWITCH GP-TRANSMISSION....... SWITCH GP-WIPER , . . . . . . .. VALVE GP-ETHER STARTING. . . . . .. WARNING GP-BACKUP . . . . . . . .. WIRING GP-AIR CONDITIONER .. , , . , WIRING GP-AUTOLUBE CONTROL , WIRING GP-AXLE TEMPERATURE , WIRING GP-CAB . . . . . . . . . . . .. .. . . . . . . . . . .. WIRING GP-CHASSIS . , ., WIRING GP-ELECTRIC CLUTCH. . . .. WIRING GP-ELECTROHYDRAULlC.... WIRING GP-ENGINE . . , WIRING GP-ETHER STARTING AID , WIRING GP-FRONT . . . . . . . . . .. WIRING GP-LiGHTIN·3 . . . . . . . . .. WIRING GP-OPEN Rt)PS , . , , , , , , , , , , . .. WIRING GP-QUICK COUPLER. . . . .. WIRING GP-SECONDARY STEERING. .. WIRING GP-SENSOR . . . . . . . . .. WIRING GP-WASTE HANDLER, . ,
343 344 347 349
POWER TRAIN. . . . . . . . . . . . . .. . . . .. AXLE AR-FIXED . . . , AXLE AR-OSCILLATING . . .. BRAKE & PLANETARY GP . . . . . . .. CONTROL GP-TRANSMISSION HYD .. , COOLER & MTG GP-TRANSMISSION, , COOLER AR-AXLE OIL. . . . . . . . .. COVER GP-TMSN OIL FILLER CAP.... .. .. DIFFERENTIAL GP . . . . . . . . . . .. ... . . . . . . . .. DIFFERENTIAL GP-LiMITED SLIP, DIFFERENTIAL GP-NOSPIN . . . . . .. DRAIN GP-ECOLOGY . . . . . . . . .. FILLER GP-POWER TRAIN OIL. . . . .. FILTER & LINES GP-TRANSMISSION , .. ,., FILTER GP-OIL. . . . . . .... GEAR GP-BEVEL & PINION. . . . . . .. GEAR GP-OUTPUT TRANSFER. . . . .. . .. HOUSING GP-FIXED AXLE, .. , , , ., " .. , HOUSING GP-OSCILLATING AXLE ... , LINES GP-AXLE OIL COOLER. . . . .. LINES GP-TORQUE CONV COOLER .. ' MOUNTING GP-AXLE, , . , . , . , , , ..... ' . . .. MOUNTING GP-AXLE OIL COOLER.... MOUNTING GP-RIM . . . . . . . . . .. PLANETARY GP-TRANSMISSION . . . .. . . . .. POWER TRAIN AR . . . , , , , , . , , , '. PUMP & MTG GP-AXLE OIL COOLER. .. ... PUMP GP- TRANSMISSION. . . . . . .. . . . . . . ..
500 500 501
350 354 355 357 358 359 360 362 364 368 404 420
421 433 441
442 448
453 486
487 495 498
502
506 510 511 512 513 514 515 517 519 524 527 528
534 543
545 547
552 555 557
558 559
566 567 573
SEBP3866-24
TABLE OF CONTENTS Name
RIM AR . . . . . . . . . . . . . . . ... ....... . , .. RIM GP-DEMOUNTABLE , . . . .. . . . . . . . .. SHAFT GP-DRIVE . . . . . . ... . . .. . . . . . .. SLIP JOINT GP . . . . . . . . . . . . .. .. TIRE & RIM AR . . . . . . . . . . . . . . TORQUE CONVERTER & HOUSING GP., TORQUE CONVERTER GP . . . . . . .. TRANSMISSION AR . . . . . . . . UNIVERSAL JOINT GP . . . . . . . . .. VALVE GP-CHECK............ VALVE GP-MODULATING. . . . . . . .. .. VALVE GP-RELIEF . FRAME AND BODY............. ACTUATOR GP-HOOD TILT..... ACTUATOR GP-POWER GUARD... .. BAFFLE GP. .. ......... ,............ BLOCK GP-AXLE OSC LlMITER...... BOSS GP-LOADER FRAME. . . BOSS GP-REAR FRAME, .. ,.... BOX GP-BATIERY . . . . . . . . . . . . . . . . . COUNTERWEIGHT GP . . . . . . . . .. COVER GP-BUMPER . . . . . . . . . . DOOR GP-ACCESS , . . . . . . .. FENDER AR-ROADING . . . . . . . . .. .. . . . . . . .. FENDER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . FENDER GP-FRONT . . . . . . . . . .. . . . . . . FENDER GP-ROADING FRAME AS-LOADER .. , , FRAME AS-REAR. . . . . . . . . . .. . . . . . . . . . . .. GRILL GP-RADIATOR. . .. . ..... .. GUARD GP-ARTICULATION GUARD GP-AXLE OIL COOLER. . . . .. GUARD GP-AXLE SEAL. . . . . . . .. GUARD GP-DRIVE SHAFT. . . . . . .. .. GUARD GP-FRONT . GUARD GP-LiGHTING . . . . .. .. . . . . . . .. GUARD GP-POWER TRAIN. . . . . . .. HANDRAIL GP ,, " . . . . . . . . . . .. HARDWARE GP-LOADER FRAME .. , HARDWARE GP-REAR FRAME. . . . .. HINGE GP-ROADING FENDER. . . . .. HITCH GP-ARTICULATING : . . . . . .. HOOD & GUARD GP . . . . . . . . . .. .. LADDER GP . . . . . . . . . . . . . . . .. LINES GP-CENTRAL LUBRICATION. . .. LINES GP-FRONT LUBRICATION. . . .. LINES GP-GREASE . . . . . . . . . .. ... LINES GP-REAR LUBRICATION. . . . .. . .. LINK GP-STEERING FRAME LOCK. . .. LUBRICATION AR-AUTOMATIC . . . . . . PANEL GP-HOOD . . . . . . . . . . . . . PANEL GP-SIDE PUMP & MTG GP-LUBRICATION. . .. . SEBP3866-24
Page
576 577 580 589 591 602 605 607 608 611 612 613 615 615 616 618 619 620 621 622 624 627 628 632 633 637 639 647 653 655 657 659 660 661 662 664 665 668 669 673 681 687 689 704 706 711 723 727 731 732 737 742 744
Name
Page
PUMP GP-LUBRICATION . . . . . . . .. .... . . . .. SHIELD GP-ENGINE COMPARTMENT. . . STEP GP . . . . . . . . . . . . . ..,,.,., SUPPORT GP-AIR INLET .. , . . . . .. .... . . . .. SUPPORT GP-VALVE & FILTER...... SUPPRESSION AR-SOUND . . . . . . . . SUPPRESSION GP-SOUND . TILT GP-HOOD.............. VALVE & LINES GP-LUBRICATION . ' VALVE GP-LUBE DISTRIBUTION
745 746 752 754 755 759 761 783 784 788
BRAKING SYSTEM. . . . . . . . . . . .. . . . . . . . .. ACCUMULATOR GP-BRAKE , .. . . . .. ACTUATOR GP-PARKING BRAKE, BASE GP-FOOT BRAKE. . . . . . . . . . . . . . . . .. BRAKE GP-PARKING , . . . .. . . .. CONTROL GP-FOOT BRAKE .. , . . .. .. . . . .. CONTROL GP-PARKING BRAKE. CONTROL GP-SERVICE BRAKE. . . .. VALVE GP-BRAKE CONTROL. . . . . .. ... VALVE GP-PUMP CONTROL , VALVE GP-SOLENOID.
795 795 798 799 802 804 806 807 825 826 828
STEERING SYSTEM " CYLINDER & MTG GP-STEERING . . . .. .. CYLINDER GP-HYDRAULIC . LINES GP-SECONDARY STEERING. . .. . . .. LINES GP-STEERING ,......... PUMP & MOTOR GP-SEC STEERING. PUMP & MTG GP-SECONDARY STEER ,,,,,,., . . . . . . . . . . . . . .. PUMP GP-PISTON . . . . . . . . . . .. . . . . . . . . . . .. ROTATING GP-PUMP , , . . . .. SCREEN GP-CASE DRAIN. . STEERING AR . STEERING AR-COMMAND CONTROL. .. ... STEERING AR-SECONDARY . . . . . . . . . . . . .. STEERING COLUMN GP . . . . . . . .. . .. STEERING COLUMN GPADJUSTABLE. . . . . . . . . . . . . . . . . . . . . . . . . . .. STEERING WHEEL GP ' . . . . . . .. VALVE GP-CHECK . . . . . . . . . . .. . . . . . . . . . . VALVE GP-PILOT . . VALVE GP-PRESSURE REDUCING. . .. .... VALVE GP-PUMP CONTROL ... , . . . . . .. VALVE GP-RELIEf . . . . . . . . . . .. . . . . . . . VALVE GP-SECONDARY STEERING, VALVE GP-SHUTILE . . . . . . VALVE GP-STEERING. . VALVE GP-STEERING NEUTRALIZER. ..
829 829 831 833 839 881
HYDRAULIC SYSTEM. . . ACCUMULATOR & MTG GP-RIDE CONT.................. ACCUMULATOR GP-PILOT OIL..
. ..
TABLE OF CONTENTS
882 883 886 887 888 888 888 889 890 892 894 897 899 901 902 904 905 907 912 914 914 917 A3
TABLE OF CONTENTS Name
Page
ACCUMULATOR GP-RIDE CONTROL... CONTROL & LINES GP-RIDE....... CONTROL AR-FAN ... , , , , , . , , . .. , , . , . . CONTROL AR-HIGH LIFT. . . . . . . .. CONTROL AR-RIDE . . . . . . . . . .. . .. CYLINDER & SEAL GP-LiFT . . . . . .. CYLINDER & SEAL GP-TILT ... , . , CYLINDER GP-COUPLER . . . . . . .. CYLINDER GP-LiFT . . . . . . . . . .. CYLINDER GP-TILT. . . . . . . . . .. . . . . . . .. FILTER GP-OIL .. . . . . .. . . . . . . . .. GUARD GP-LiFT CYLINDER. . . . . .. HYDRAULIC AR-2 VALVE. . . . . . . . . . . . .. HYDRAULIC AR-3 VALVE, . , . , . . . . LINES GP-COUPLER . . . . . . . . . .. .. . . . . . . . .. LINES GP-FRONT . . . . . . . . . . .. LINES GP-HYDRAULIC . . . . . . . . . . . .. LINES GP-HYDRAULIC FAN. . . . . .. LINES GP-HYDRAULIC OIL COOLER. .. LINES GP-LiFT CYLINDER. . . . . . .. LINES GP-TILT CYLINDER. . MANIFOLD GP-CONTROL MANIFOL[I GP-VALVE MOTOR GP-GEAR . . . . . . . . . . .. MOUNTING GP-HYDRAULIC TANK, PUMP & rvlTG GP-BRAKE & HYD FAN PUMP & MTG GP-HYDRAULlC PUMP GP-AIR PUMP GP-PISTON , , , , , , .,.,.,.,., ROTATING GP-PUMP TANK GP-HYDRAULIC VALVE & MTG GP-MAIN CONTROL VALVE GP··CHECK .. , , , ,. '......... VALVE GP-CONTROL VALVE GP-DIVERTER VALVE GP-DRAIN VALVE GP-LOWERING CONTROL. . . VALVE GP-MAIN CONTROL VALVE GP-MANUAL VALVE GP-PRESSURE REDUCING VALVE GP-PUMP CONTROL .. , , . .. VALVE GP-RELIEF VALVE GP-RIDE CONTROL VALVE GP-SHUTILE VALVE GP-SOLENOID, . , .. . .. . . IMPLEMENTS. . . . . . . . . . . . . .. ARM & BEARING AS-LIFT.. . . . . .. ARM AS-LIFT. . . . . . . . . . . . . ARM GP-LiFT BOSS GP-LEVER . . . . . . . . . . .. BOSS GP-LiFT ARM CONTROL GP-BUCKET ,, , LINK AS-TILT LINK GP-BUCKET A4
TABLE OF CONTENTS
919 922 925 926 927 928 930 933 934 936 941 944 947 947 949 962 970 980 983 992 994 1000 1004 1007 1008 1009 1010 1012 1013 1020 1021 1023 1047 1050 1060 1062 1063 1065 1074 1075 1076 1080 1081 1083 1087 1092 1092 1093 1094 1095 1098 1100 1106 1107
Name
Page
LOGGING AR
1108
WORK TOOLS ADAPTER GP-TIP ARM GP-MATERIAL HANDLING . BUCKET AS-GENERAL PURPOSE. . .. . BUCKET AS-MATERIAL HANDLING BUCKET GP-GENERAL PURPOSE, .. , ., BUCKET GP-MATERIAL HANDLING CARRIAGE GP-FORK . . . . . . . . .. . CONTROL AR-QUICK COUPLER COUPLER GP-QUICK . EDGE GP-CUTTING EDGE GP-SEGMENT EDGE-CUTIING ,.,.,.,. FORK AR-LOG & LUMBER FORK GP-LOG & LUMBER FORK GP-LUMBER . FRAME GP-QUICK COUPLER . PIN GP TIP GP-ABRASION TIP GP-EXTRA-DUTY . TIP GP-GENERAL PURPOSE TIP GP-PENETRATION TOOTH GP-LONG . . . . . . . . . . .. . OPERATOR STATION ADJUSTER GP-SEAT , . , , , , , , "", AIR COMPRESSOR GP-SEAT AIR CONDITIONER AR AIR CONDITIONER GP ARM GP-WINDOW WIPER . ARMREST GP CAB AR-ENCLOSED ROPS . . . . . . .. . CANOPY AR-OPEN ROPS ..... COMPRESSOR GP-REFRIGERANT .. CONDENSER & MTG GPREFRIGERANT . CONSOLE GP-OPERATOR CONTROL GP-ELECTROHYDRAULIC . CONTROL GP-HANDLE CONTROL GP-JOYSTICK CONTROL GP-MONITOR CONTROL GP-STEERING . CONTROL GP- TRANSMISSION. . . . .. . CONTROL GP-UNPRGMED MONITOR DOOR GP-CAB DUCT & FILTER GP-CAB AIR DUCT GP-CAB AIR FLOOR GP-SOUND SUPPRESSION GUARD GP-VANDALISM GUARD GP-WINDOW , HEATER GP-CAB HORN GP-ELECTRIC INSTALLATION GP-CONTROLS .
. 1109 . 1109 1110 . 1111 . 1118 1121 . 1123 . 1125 . 1127 1130 . 1133 . 1139 , . 1140 . 1141 . 1143 1157 1162 . 1163 . 1164 1165 . 1167 . 1169 . 1171
,
. 1172 1172 . 1173 . 1174 . 1175 1180 . 1182 . 1183 1185 1187
1189 . 1191 1196 . 1222 . 1225 . 1234 1236 . 1242 . 1246 . 1247 . 1252 . 1254 . 1257 . 1261 . 1263 . 1265 .. 1270 1271
SEBP3866-24
TABLE OF CONTENTS Name
Page
INSTALLATION GP-RADIO LATCH GP-CAB DOOR & WINDOW, LINER GP-CAB LINES GP-AIR CONDITIONER LINES GP-CAB HEATER MIRROR GP-REAR VIEW. ,,, ,,,.,, MODULE GP-DISPLAY MODULE GP-QUAD GAUGE MODULE GP-SPEEDOMETER & TACH. MONITOR AR-PAYLOAD.... .. . MONITOR GP-PAYLOAD MOTOR GP-WINDOWWlPER MOUNTING GP-CAB. .. OPERATOR AR-ENCLOSED ROPS . OPERATOR AR-OPEN ROPS PAN GP-BACKREST PANEL GP-INSTRUMENT . . . PEDAL GP-GOVERNOR . . . .. PLATFORM AR PLATFORM GP PRINTER GP-COMPUTER. . . .. .. RADIO GP . . . . . . .. ........... RADIO GP-COMMUNICATION . . . . . . RECLINER GP-SEAT. . . . . . . . . .. . ROPS GP-ENCLOSED . . . . . . . . .. ROPS GP-OPEN , . . .. . . . . . . . . .. SEALING GP-GLASS SEAT BELT GP . . . . . . . . . . . . .. . . . . . . . . . .. SEAT GP . . . . . . . . . . . . . . .. . ... SEAT GP-SUSPENSION , SUPPORT GP-HYDRAULIC CONTROL................ SUPPRESSION GP-CAB SOUND SUSPENSION GP-SEAT, TANK GP-WINDOWWASHER VISOR GP-CAB WASHER GP-WINDOW WlNDOWGP-DOOR. "', .. , .. ,' WIPER GP-WINDOW. . . . . . . . . . . .. . . . . . . . ..
1272 1275 1277 1283 1293 1296 1309 1310 1311 1312 1313 1315 1319 1320 1320 1321 1327 1348 1350 1351 1353 1355 1358 1359 1360 1375 1378 1379 1382 1394
SERVICE EQUIPMENT AND SUPPLIES. .. ... BOX GP-TOOL... FILM GP , , . . .. . . . . . . . . . . . . .. LINES GP-DIAGNOSTIC PLATE & FILM GP PROTECTION GP-VANDALISM. . ..
1429 1429 1432 1434 1441 1449
PART NUMBER INDEX...........
SEBP3866-24
Page
Name
1400 1404 1413 1415 1416 1417 1419 1423
B1
TABLE OF CONTENTS
A5
GENERAL INFORMATION 2. ORDERING
1. MACHINE IDENTIFICATION Caterpillar machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (SIN). Typical components that will be serialized include engines, transmissions, bulldozers, and rippers. The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator's compartment. Caterpillar dealers need all of these determine accurate parts identification.
numbers
PARTS
A WARNING When replacement parts are required for this product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent specIfications including, but not limited to, physical dimensions, type, strength and material. Failure to heed this warning can lead to premature failures, product damage, personal injury or death.
to
Effective First Quarter 2001 the Caterpillar Product Identification Number (PIN) changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Caterpillar machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:
Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar machines. Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed. 3. PARTS MANUAL
ORGANIZATION
Product information in this manual is presented as "information elements" that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual. 4. TABLE OF CONTENTS
Where: 1. Caterpillar's World Manufacturing Code (characters 13)
A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.
2. Machine Descriptor (characters 4-8)
5. MAINTENANCE
3. Check Character (character 9)
The Maintenance Parts Index, located near the beginning of the manual, references most frequently used maintenance part numbers, providing description, quantity, usage and page number. This information is organized alphabetically by part description.
4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number. Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format.
PARTS INDEX
Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (SIN). AS
GENERAL
INFORMATION
SEBP3866-24
GENERAL INFORMATION 6. INDEX
12. ILLUSTRATION
The index located near the front of the manual is an alphabetical listing of all information elements included in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.
When necessary, illustrations contain reference letters (A, B, C etc.) that are intended to track lines and harnesses from one point to another. They are also used to show where to reconnect illustrations that have been separated.
7. PART NUMBER INDEX
13. ABBREVIATIONS
A numerical index listing all part numbers and the corresponding page number(s) appears at the back of the manual.
O.D. - Outside Diameter I.D. - Inside Diameter A - Not Part Of This Group B - Use As Required C - Change From Previous Type D - Order By The Meter E - Order By The Centimeter F - Not Shown G - Order By The Inch I - Refer To Hydraulic Information System M - Metric Part R - Remfg Part May Be Available Y - Separate Illustration Z - Not Serviced Separately
8. CAPTIONS Captions located at the begin~ing of each information element identify the part number and part name along with additional descriptive information. PIN and SIN information found in each caption should be used to select correct information for a specific machine. Field replacement options, identification of optional attachment components, and where used ("part of') information is also provided. The first line of a caption is shown in larger type font to indicate the beginning of an information element. Captions for additional pages that may be required to illustrate an information element will be shown in standard type font and will include the term (contd.) . 9. NON-SERVICED
PARTS
In some instances it is necessary to display non-serviced parts that are a link to a lower level serviceable consist lists. These non-serviced part numbers are shown in italic type indicating that they are not available. 10. PARTS LIST REFERENCE
W~
REFERENCE
LETIERS
AND SYMBOLS
New Feature
14. DESCRIPTION
OF TYPE CHANGES
Type - A type is defined as any configuration change that requires an additional Information Element for an Arrangement, Group, or Assembly. If serial number breaks for types are not available, a type # ( Type 1, Type 2, etc.) will be displayed in the caption These "type" changes are identified with a "C" note (change from previous type) in the Parts List. Only the "types" that apply to this Parts Manual will be included. Additional types may exist causing "C" notes to appear on an Information Element when no other types are shown.
NUMBERS
Numbers shown in the Ref: No column correspond to numbers used in the associated graphic(s). An alphabetic suffix may be added to a reference number to identify lower level consist items. Numbers shown in the Graphic Ref column refer to the graphic number identifier displayed in the lower left corner of each illustration. The Graphic Ref number may be used in combination with the item Ref No to determine·the correct part number. There may be intentional omission of a Ref No in a consist list as information is updated to reflect the latest serviceable part numbers.
15. This symbol indicates the end of an information element. NOTE: Continuing improvement and advancement of product design may cause changes to your machine which may not be included in this publication. Whenever a question arises regarding your caterpillar product or this publication, please consult your caterpillar dealer for the latest available information.
11. INDENTED PART NAMES When a part name is indented in a parts list, it is part of (included in) the group or assembly under which it is indented. SEBP3866-24
GENERAL
INFORMATION
A7
GENERAL INFORMATION
-
~
2,f&
.• ·1.,~IJ~ ~.
~~
t[tu •••
,
ru.
H
IRneli ...
~·~t·'R 1U1101 ,~
...... ue n
KOHlI
.4
Snlle-
,....
P1-..:fa
TOP VIEW 101<
AS
GENERAL
INFORMATION
__
.. of ..
SEBP3866-24
REPAIR ALTERNATIVES REMANUFACTURED
COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available through the Caterpillar Remanufactured Program are identified three ways in the parts book: • • •
with the letter R in the note field of the parts list with an R· at the beginning of the first line of the caption with an ·R at the end of the first line of the caption
Typical components included in the Remanufacturing
Program include:
ALTERNATORS CONNECTING RODS CRANKSHAFTS - UNDERSIZE CRANKSHAFTS - UPGRADE TO NEW CYLINDER HEADS ELECTRONIC CONTROL MODULES (ECM) ELECTRONIC SENSORS FUEL INJECTORS FUEL NOZZLES FUEL PUMPS GOVERNORS OIL PUMPS PISTONS SHORT BLOCKS STARTERS TURBOCHARGERS - COMPLETE TURBOCHARGER CARTRIDGES WATER PUMPS Caterpillar Remanufactured
SEBP3866-24
engines for many engine arrangements
are also available.
REPAIR ALTERNATIVES
A9
SUPPLEMENTAL COOLANT ADDITIVES CUSTOMER BENEFITS: Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems. •
Provides measured coolant conditioner.
DESCRIPTION: Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged antifreeze, like Caterpillar's OEAC, an initial charge of SCA must be added to the cooling system The amount of SCA added to the system is dependent on the capacity of the system. The SCA for initial fill is provided as a liquid. SCA's for maintenance spin-on element. (No Spin-on available for 3600 Family of Engines)
intervals are available in liquid form and as a
NOTE: The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals. The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM 04985 or ASTM 05345 Specifications. NOTE: For use with standard heavy duty coolant only, not for use with Extended Life Coolant. PARTS NEEDED: Cooling System Capacity ----
Liquid SCA at Initial Fill
Liquid SCA at Maintenance·
(6-8)
3P-2044 (1)
6V-3542 (1)
Spin-on SCA Maintenance Element· 111-2370 (1)
30-38
(8-10)
3P-2044 (1) 6V-3542 (1)
111-2372 (1)
111-2369 (1)
38-49
(10-13)
3P-2044 (1) 8T-1589 (1)
111-2372 (1)
111-2369 (1)
49-64
(13-17)
3P-2044 (2)
8T-1589 (1)
9N-3368 (1)
64-83
(17-22)
3P-2044 (2) 8T-1589 (1)
111-2372 (1) 6V-3542 (1)
111-2371 (1)
83-114
(22-30)
3P-2044 (3) 8T-1589 (1)
3P-2044 (1)
9N-3718 (1)
114-163
(30-43)
3P-2044 (5)
3P-2044 (1) 6V-3542 (1)
111-2371 (2)
163-242
(43-64)
3P-2044 (8)
3P-2044 (2)
9N-3718 (2)
Liters
Gallons
22-30
* Normal maintenance period maintenance instructions.
is 250 hrs. See your Operation
and Maintenance
Manual for complete
coolant
( ) Indicates quantity required.
A10
SUPPLEMENTAL
COOLANT
ADDITIVES
SEBP3866-24
MAINTENANCE PARTS PART NUMBER
DESCRIPTION
WHERE USED
QTY
PAGE
, AIR INLET AND EXHAUST SYSTEM FILTER ELEMENT AS-AIR (SECONDARY) FILTER ELEMENT-AIR (PRIMARY)
245-6376
1 AIR CLEANER GP
134
245-6375
1 AIR CLEANER GP
134
204-4444 227-4531 185-3159
1 COVER GP-VALVE MECHANISM 1 COVER GP-VAlVE MECHANISM 1 COVER GP-VALVE MECHANISM
24 24 24
304-4924 272-0388 272-0388
1 COVER GP-VALVE MECHANISM 1 COVER GP-VALVE MECHANISM 1 COVER GP-VALVE MECHANISM
24 24 26
COOLING SYSTEM CAP-PRESSURE (7-PSI) (RADIATOR) CAP-PRESSURE (7-PSI) (WATER TANK) REGULATOR-WATER TEMPERATURE (94-DEG C) (COOLANT)
6L-8617 6L-8617 119-3075
1 TANK GP-RADIATOR 1 TANK GP-RADIATOR 2 LINES GP-WATER
ELECTRICAL AND STARTING SYSTEM BATIERY (12-VOLT, MAINTENANCE FREE)
153-5710
2
BATIERY
263-9574 9X-8139 246-6296 171-2212
2 2 1 1 1
BATIERY & WIRING GP BATIERY & WIRING GP LAMP GP-WARNING BEACON ALTERNATOR GP-CHARGING PANEL GP-CIRCUIT BREAKER
212 206 263 204 285
BASIC ENGINE ; BREATHER AS (CRANKCASE.) CAP AS-ENGINE OIL FILLER ELEMENT (CRANKCASE BREATHER) -' (CRANKCASE) SEAL AS (VALVE MECHANISM BASE) SEAL-VALVE COVER SEAL-VALVE COVER (VALVE MECHANISM)
BELT-DRIVE BELT-SERPENTINE CIRCUIT BREAKER AS (105-AMPERE) (ALTERNATOR)
s WIRING
TOP TOP
131 132 113
GP
209
CIRCUIT BREAKER AS (15-AMPERE) (POWER GUARD ACTUATOR) CIRCUIT BREAKER AS (15-AMPERE) (RUNNING LIGHTS)
3T-2662
1 WIRING GP-CHASSIS 1 WIRING GP-WASTE HANDLER
405 498
3T-2662
1 PANEL GP-CIRCUIT
285
CIRCUIT BREAKER AS (20-AMPERE) (HOOD TILT ACTUATOR) CIRCUIT BREAKER AS (20-AMPERE) (UNSWITCHED BAT POWER TO CAB)
6T-3644
1 WIRING GP-CHASSIS 1 WIRING GP-CHASSIS
6T-3644
1 PANEL GP-CIRCUIT
BREAKER
286
CIRCUIT BREAKER AS (30-AMPERE) (HOOD TILT ACTUATOR) CIRCUIT BREAKER AS (50-AMPERE) (START)
6N-9349
1 WIRING GP-CHASSIS 1 PANEL GP-CIRCUIT BREAKER
406 285
171-2206
1 PANEL GP-CIRCUIT
BREAKER
285
CIRCUIT BREAKER AS (80-AMPERE) (MAIN)
171-2210
1 WIRING GP-CHASSIS 1 PANEL GP-CIRCUIT BREAKER
405 285
CIRCUIT BREAKER AS (90-AMPERE) (AIR INLET HEATER) CIRCUIT BREAKER AS (90-AMPERE) (STARTING AID) ELEMENT AS (CIGARETIE LIGHTER)
171 - 2211
1 WIRING GP-CHASSIS 1 PANEL GP-CIRCUIT BREAKER
405 285
171-2211
1 WIRING GP-CHASSIS
405
198-6571
1 WIRING GP-CAB
369
SEBP3866-24
BREAKER
405 406
MAINTENANCE
PARTS
A11
MAINTENANCE PARTS PART NUMBER
DESCRIPTION
ELEMENT AS-JACKET WATER HEATER (240-VOlT, 1000-WATT) FLASHER AS (24-VOLT)
246-8627 217 -8166
FUSE (10-AMPERE)
9W-1442
FUSE (15-AMPERE)
9W-1441
FUSE (20-AMPERE)
9W-1446
KEY (BATTERY DISCONNECT) LAMP (24-VOl T) (DOME) LAMP (24-VOLT) (RUNNING LAMP) LAMP (24-VOl T) (RUNNING LIGHTS) LAMP (24-VOl T) (TURN SIGNAL) LAMP (24-VOLT, 21-WATT) LAMP (24-VOlT, 21-WATT) (TURN SIGNAL)
LAMP (24-VOlT,
A 12
5.6-WATT)
MAINTENANCE
PARTS
8H-5306 7N-9943 100-3245 100-3245 100-3245 9X-4493 9X-4493
7N-5876
QTY
WHERE USED
1 WIRING GP-CAB 1 WIRING GP-CAB 1 WIRING GP-CAB 1 WIRING GP-OPEN ROPS 1 WIRING GP-OPEN ROPS 1 WIRING GP-OPEN ROPS 1 WIRING GP-OPEN ROPS 1 HEATER GP-JACKET WATER 1 SWITCH GP-SIGNAl 1 SWITCH GP-SIGNAl 24 WIRING GP-CAB 24 WIRING GP-CAB 24 WIRING GP-CAB 24 WIRING GP-CAB 24 WIRING GP-OPEN ROPS 24 WIRING GP-OPEN ROPS 24 WIRING GP-OPEN ROPS 24 WIRING GP-OPEN ROPS 7 WIRING GP-CAB 7 WIRING GP-CAB 7 WIRING GP-CAB 7 WIRING GP-CAB 6 WIRING GP-OPEN ROPS 6 WIRING GP-OPEN ROPS 6 WIRING GP-OPEN ROPS 6 WIRING GP-OPEN ROPS 1 WIRING GP-CAB 1 WIRING GP-CAB 1 WIRING GP-CAB 1 WIRING GP-CAB 2 WIRING GP-OPEN ROPS 2 WIRING GP-OPEN ROPS 2 WIRING GP-OPEN ROPS 2 WIRING GP-OPEN ROPS 1 SWITCH GP-DISCONNECT 1 LAMP GP-DOME 1 LAMP GP-HEAD & SIGNAL 1 lAMP GP-HEAD & SIGNAL 1 LAMP GP-HEAD & SIGNAL 1 LAMP GP-HEAD & SIGNAL 1 LAMP GP-STOP & TAil 1 LAMP GP-HEAD & SIGNAL 1 1 4 4 4 4 4 4 4 4
LAMP GP-HEAD & LAMP GP-SIGNAl WIRING GP-CAB WIRING GP-CAB WIRING GP-CAB WIRING GP-CAB WIRING GP-OPEN WIRING GP-OPEN WIRING GP-OPEN WIRING GP-OPEN
SIGNAL
ROPS ROPS ROPS ROPS
PAGE
377 388 396 454 464 473 480 240 350 352 368 376 387 395 453 463 472 479 368 376 387 395 453 463 472 479 368 376 387 395 453 463 472 479 333 248 258 256 256 258 262 256 258 260 368 376 387 395 453 463 472 479 SEBP3866-24
MAINTENANCE PARTS PART NUMBER
DESCRIPTION
LAMP (24-VOL T. 5-WATT) LAMP (24-VOLT. 70-WATT) LAMP (24-VOLT. 75/70-WATT) (HIGH/LOW BEAM) LAMP (24-VOLT. 7S/70-WATT) (HIGH/LOW BEAM)(RH) LAMP-HALOGEN (24-VOLT. 35-WATT)
LAMP-HALOGEN (HID) LAMP-HALOGEN
262 263 256
9X-3465
1 LAMP GP-HEAD & SIGNAL
258
1 1 1 1 1
249 250 251 252 255
209-6638
(24-VOLT. 65-WATT)
9X-3463
FUEL SYSTEM CAP-FUEL FILTER AS-WATER SEP & FUEL (PRIMARY) FILTER-FUEL (ADVANCED EFFICIENCY) (SECONDARY)
STRAINER-FUEL (FILLER NECK SCREEN) HYDRAULIC SYSTEM CAP-FILLER (HYDRAULIC TANK) FILTER AS-OIL (ULTRA HIGH EFFICIENCY) FILTER-OIL (ADVANCED EFFICIENCY) (HYDRAULIC CASE DRAIN) FILTER-OIL (ULTRA HIGH EFFICIENCY) (HYDRAULIC CASE DRAIN) PLUG-DRAIN (HYDRAULIC TANK OIL) SCREEN SCREEN (CONTROL VALVE MANIFOLD) SCREEN AS (HYDRAULIC TANK) LUBRICATION SYSTEM BREATHER AS (CRANKCASE) CAP AS-FILLER (ENGINE OIL) FILTER AS-ENGINE OIL (ADVANCED EFFICIENCY)
SEBP3866-24
1 LAMP GP-STOP & TAIL 1 LAMP GP-WARNING BEACON 1 LAMP GP-HEAD & SIGNAL
209-6638
FRAME AND BODY BOSS GP-LEVER
PAGE
9X-4492 9X-7849 9X-3465
(24-VOLT. 35-WATI)
LEVER
WHERE USED
QTY
LAMP LAMP LAMP LAMP LAMP
GP-FLOOD GP-FLOOD GP-FLOOD GP-FLOOD GP-FLOOD
1 LAMP GP-FLOOD 1 LAMP GP-FLOOD 1 SWITCH GP-SIGNAL
253 254 352
192-6118
1 LUBRICATION
734
290-8038 326-1644
1 TANK GP-FUEL 1 FILTER GP-WATER SEP & FUEL
198 161
1R-0762
1 FILTER & LINES GP-FUEL
153
180-3730
1 FILTER & LINES GP-FUEL 1 FILTER & LINES GP-FUEL 1 TANK GP-FUEL
155 158 198
7H-1447 225-4118
1 TANK GP-HYDRAULIC 1 FILTER GP-OIL
8N-2622
AR-AUTOMATIC
1021 941
9T-8578
1 FILTER GP-OIL
942
144-0832
1 FILTER GP-OIL
942
9J-7031 6E-5066 6E-S066 9T-9227
164-0210 5L-2952 1R-1807
1062 1004 1000 1002 1021
1 1 1 1 2
VALVE GP-DRAIN MANIFOLD GP-VALVE MANIFOLD GP-CONTROL MANIFOLD GP-CONTROL TANK GP-HYDRAULIC
1 1 1 1
BREATHER GP BREATHER GP FILLER GP-ENGINE OIL FILTER GP-ENGINE OIL
77 78 79 80
1 FILTER GP-ENGINE OIL
82
MAINTENANCE
PARTS
A13
MAINTENANCE PARTS PART NUMBER
DESCRIPTION
OPERATOR STATION BATTERY (LITHIUM) BELT-SERPENTINE BLADE AS-WIPER (650-MM) (REAR) BLADE AS-WIPER (700-MM) BLADE AS-WIPER (7DD-MM) (FRONT) FILTER ELEMENT-CAB AIR (STANDARD EFFICIENCY) FUSE (15-AMPERE)
133-9012
1 1 1 1 1 1 1 1
1176 1267 1252 1313 1285 1289 1381 1394 1395
1 1 1 1 1 1 1 1 1
567 571 567 569 520 522 519 520 522 547 527
SEAT BELT GP (RETRACTABLE) SEAT BELT GP (RETRACTABLE, 2-IN)
222-0345 236-7019
POWER TRAIN BELT-SERPENTINE
215-3015 217 -3031
BREATHER (POWER TRAIN OIL FILLER)
9G-5127
CAP-FILLER
5K-1568
SCREEN-SUCTION
A14
MAINTENANCE
251-6351 1G-8878 138-1510 175-4966 4S-8603 4S-8598
PARTS
CONTROL GP-MONITOR COMPRESSOR GP-REFRIGERANT WIPER GP-WiNDOW WIPER GP-WlNDCW WIPER GP-W1NDOW DUCT & FILTER GP-CAB AIR
PAGE
1 1 1 2 1 2
3V-7476 7N-5876 257-3227
FILTER-MAGNETIC (AXLE OIL COOLER) FILTER-OIL (ADVANCED EFFICIENCY) (POWER TRAIN) PLUG (TRANSMISSION OIL DRAIN) PLUG-DRAIN (AXLE HOUSING) SCREEN GP-MAGNETIC
WHERE USED
101-1785 253-4531 134-1935 6V-7419 6V-7419 7X-6041
KEY-HANDLE LAMP (24-VOLT, 5.6-WATT) RECEIVER DRYER AS (REFRIGERANT)
(POWER TRAIN)
QTY
AIR CONDITIONER GP HEATER GP-CAB DUCT & FILTER GP-CAB AIR MONITOR GP-PAYLOAD LINES GP-AIR CONDITIONER LINES GP-AIR CONDITIONER SEAT BELT GP SEAT GP-SUSPENSION 1 SEAT GP-SUSPENSION
PUMP & MTG GP-AXLE OIL COOLER PUMP & MTG GP-AXLE OIL COOLER PUMP & MTG GP-AXLE OIL COOLER PUMP & MTG GP-AXLE OIL COOLER FILLER GP-POWER TRAIN OIL FILLER GP-POWER TRAIN OIL FILLER GP-POWER TRAIN OIL FILLER GP-POWER TRAIN OIL FILLER GP-POWER TRAIN OIL 2 LINES GP-AXLE Oil COOLER 1 FILTER GP-OIL 1 1 1 1 1 1
DRAIN DRAIN GEAR GEAR GEAR GEAR
GP-ECOLOGY GP-ECOLOGY GP-OUTPUT TRANSFER GP-OUTPUT TRANSFER GP-OUTPUT TRANSFER GP-OUTPUT TRANSFER
1235 1188 1426 1423 1426 1252
517 518 534 539 534 539
SEBP3866-24
INDEX Name
Page
A ACCUMULATOR
& MTG GP-RIDE CONT.
914 915 916 795 796
ACCUMULATOR GP-BRAKE-CHARGED . ACCUMULATOR GP-BRAKE-UNCHARGED .... ACCUMULATOR GP-BRAKEUNCHARGED, COLD WEATHER . 797 ACCUMULATOR GP-PILOT OIL-CHARGEDDEAD ENGINE, LIFT ARM LOWER . 917 ACCUMULATOR GP-PILOT OIL-UNCHARGEDDEAD ENGINE, LIFT ARM I;.OWER . 918 ACCUMULATOR GP-RIDE CONTROLCHARGED ...............•.......... 919 921 ACCUMULATOR GP-RIDE CONTROLUNCHARGED . 920 ACCUMULATOR-REFRIGERANT . .... 1285 1289 ACTUATOR GP-HOOD TILT 615 ACTUATOR GP-PARKING BRAKE. . . . . . . . . . . .. 798 ACTUATOR GP-POWER GUAfW...... 616 617 ADAPTER GP-OIL LlNEUNIT INJECTOR HYD PUMP. . . . . . . . . . . . . . . . 76 ADAPTER GP-TIP , 1109 ADJUSTER GP-SEAT... . 1172 AIR CLEANER GP.. 133 134 AIR COMPRESSOR GP-SEAT 1173 AIR CONDITIONER AR... . 1174 AIR CONDITIONER GP. . 1175 1176 ALARM GP (BACKUP) . . . . . . . . . . . . . . . . . . . . . . . .. 359 ALARM GP-ACTION . . . . . 200 201 ALTERNATOR GP-CHARGING . 202 204 ARM & BEARING AS-LlFT- . HIGH LIFT MACHINES. . 1092 ARM AS-LIFT 1093 ARM GP-LiFT-HIGH LIFT MACHINES 1094 ARM GP-MATERIAL HANDLING 1110 ARM GP-WINDOW WIPER-FRONT. . . . 1181 ARM GP-WINDOW WIPER-REAR 1180 ARMREST GP-LH 1182 AXLE AR-FIXED-FRONT, LIMITED SLIP DIFF . 500 AXLE AR-FIXEDFRONT, LIMITED SLIP DIFFERENTIAL. . . . .. 500 AXLE AR-FIXEDFRONT, STANDARD DIFFERENTIAL. 500 AXLE AR-OSCILLATINGREAR, LIMITED SLIP DIFFERENTIAL. . . . . . .. 501
Name
Page
AXLE AR-OSCILLATINGREAR, NOSPIN DIFFERENTIAL. . . . . . . . . . . .. AXLE AR-OSCILLATINGREAR, STANDARD DIFFERENTIAL. . . . . . . . ..
501
B BAFFLE GP. ........ BASE AS-JOYSTICK
BASE GP-FOOT BRAKE-PEDAL, BASE GP-FOOT BRAKE-PEDAL, BATTERY & WIRING GP . . . . . . .
LH . . . . . . . . . .. RH . . . . . . . . ..
BATTERY (12-VOLT, MAINTENANCE
FREE). . ..
BATTERY (LITHIUM) BEARING GP-MAIN (CRANKSHAFT)
...........
BELT TENSIONER GP (IDLER PULLEY) BELT-DRIVE .......•.......................... BELT-SERPENTINE
BLADE BLADE BLADE BLOCK BLOCK BLOCK
. .
AS-WIPER (650-MM) (REAR) . . . AS-WIPER (700-MM) AS-WIPER (700-MM) (FRONT) AS-FUSE. . . . . . . . . . . . . . . . . . . . . . . . .. GP-AXLE OSC LIMITER. GP-JUNCTION (BATTERY) . . . . . . . . . . . ..
BLOCK GP-JUNCTION-BATTERY BOSS GP-LEVER
. . . . . . . . . . . .. .
BOSS GP-LiFT ARM BOSS GP-LOADER FRAME. . . . . . . . . . . . . . . . . .. BOSS GP-REAR FRAME. . .. BOX GP-BATTERY.......................... BOX GP-TOOL BRACKET AS-ADJUSTABLE SWITCH. . . . . . . . .. BRAKE & PLANETARY GP . . . . . . . . . . . . . . . . . . ..
SEBP3866·24
501
INDEX
618 1225 1227 1229 1231 1233 800 799 206 209 212 206 209 212 1235 28 30 32 66 263 204 567 569 571 1188 1426 1423 1426 370 619 207 216 215 216 734 1095 1096 1097 1098 1099 620 621 622 623 1429 1431 800 502 A15
INDEX Name
Page
504 . 802 . 520 522 . 24 77 78 . 77 78 1111 1112 1113 1114
BRAKE GP-PARKING BREATHER (POWER TRAIN OIL FILLER) BREATHER AS (CRANKCASE)
BREATHER GP-CRANKCASE BUCKET AS-GENERAL
BUCKET AS-GENERAL QUICK COUPLER
PURPOSE
PURPOSE-
BUCKET AS-MATERIAL
HANDLlNG
BUCKET GP-GENERAL
PURPOSE
BUCKET GP-MATERIAL
.
HANDLING
1115 1116 1117 1118 1119 " 1121 1122 1123 1123 1124
c CAB AR-ENCLOSED
ROPS
CAMSHAFT GP.................. CANOPY AR-OPEN ROPS. ..... . " CANOPY AR-OPEN ROPS-HMU STEERING CAP AS-ENGINE OIL FILLER. . . . . . . . . . . . . . . . . . CAP AS-FILLER (ENGINE OIL). CAP-FILLER (HYDRAULIC TANK) CAP-FILLER (POWER TRAIN) "
CAP-FUEL. . . . . . . . . . . . . . . . . . . . . . ......... CAP-PRESSURE (7-PSI) (RADIATOR) " CAP-PRESSURE (7-PSI) (WATER TANK) " CARRIAGE GP-FORK
1183 1184 1185 15 1186 1185 24 79 1021 519 520 522 198 131 132 1125 1126 16 1
CARRIER GP-SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIRCUIT BREAKER AS (105-AMPERE) (ALTERNATOR) 285 405 CIRCUIT BREAKER AS (15-AMPERE) (POWER GUARD ACTUATOR) '. 498 CIRCUIT BREAKER AS (15-AMPERE) (RUNNING LIGHTS) " 285 405
A16
INDEX
Name
Page
CIRCUIT BREAKER AS (20-AMPERE) (HOOD TILT ACTUATOR) CIRCUIT BREAKER AS (20-AMPERE) (UNSWITCHED BAT POWER TO CAB) .
406 286 406
CIRCUIT BREAKER AS (30-AMPERE) (HOOD TILT ACTUATOR). . . . . . . . .. CIRCUIT BREAKER AS (50-AMPERE) (START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. CIRCUIT BREAKER AS (80-AMPERE)
(MAIN) .
CIRCUIT BREAKER AS (90-AMPERE) (AIR INLET HEATER) . . . CIRCUIT BREAKER AS (90-AMPERE) (STARTING AID) . . . . . . . . . . . . . . . . . . . . . . . . . . .. CLUTCH GP-ELECTRIC (AXLE OIL COOLER PUMP) . . . . . . . . . . . . .
COMPRESSOR
GP-REFRIGERANT
CONDENSER & MTG GP-REFRIGERANT CONSOLE GP-OPERATOR2-LEVER CONTROL
285 285 405 285 405 285 405 567 569 571 1187 1188 1189 1191 1193
CONSOLE GP-OPERATOR3-LEVER CONTROL 1194 CONSOLE GP-OPERATORJOYSTICK CONTROL. . . . . . . . . . 1195 CONTROL & LINES GP-RIDE . . . . . . . . . . . . . . . . .. 922 923 924 CONTROL & MTG GP-COMMUNICATIONPRODUCT LINK 201 . . . .. . . . . . . . . . .. . . . .. . .. 217 CONTROL & MTG GP-COMMUNICATIONPRODUCT LINK 321SR . . . . ........... 219 CONTROL & MTG GP-ENGINE ELEK. 221 222 223 CONTROL AR-AUTODIG . . . . . . 225 CONTROL AR-FAN-VARIABLE PITCH FAN. . 925 CONTROL AR-HIGH LlFT2-VALVE HYDRAULICS. . . . . . . . . . . . . . . . . . . .. 926 CONTROL AR-HIGH L1FT3-VALVE HYDRAULICS. . . . . . . . . . . . . . . . . . . .. 926 CONTROL AR-QUICK COUPLER 1127 1128 CONTROL AR-QUICK COUPlERHIGH LIFT MACHINES 1127 1128 1129 CONTROL AR-QUICK COUPlERSTANDARD, MID LIFT MACHINESQUICK COUPLER READY 1127
SEBP3866-24
INDEX Nama
Page
CONTROL AR-RIDE-2-VALVE . 927 CONTROL AR-RIDE-3-VALVE ·927 CONTROL GP-AUTODIG . . . . . . . . . . . . . . . . . . . . .. 226 228 230 CONTROL GP-AUTODIGCOMMAND CONTROL STEERING. . . . . . . . .. 233 CONTROL GP-AUTODIG-HMU STEERING. . . . 232 CONTROL GP-BUCKET 1100 CONTROL GP-BUCKETHIGH LIFT MACHINES : 1103 CONTROL GP-COMMUNICATIONPRODUCT LINK 201 . . . . . . . . 234 CONTROL GP-DISPLAY ELECTRONIC (INDICATOR PANEL, CENTER) . . . . . . . . . . . 226 230 CONTROL GP-DISPLAY ELECTRONIC (INDICATOR PANEL, RH, LH) . . . . . . . . . . 370 378 389 397 455 464 473 480 CONTROL GP-ELECTROHYDRAULlC2-FUNCTION 1196 1198 1210 1211 CONTROL GP-ELECTROHYDRAULlC3-FUNCTION 1200 1202 1212 CONTROL GP-ELECTROHYDRAULlCJOYSTICK, 2-FUNCTION 1204 1206 1213 1220 CONTROL GP-ELECTROHYDRAULlCJOYSTICK, 3-FUNCTION , , 1208 1214 1215 1217 CONTROLG~FOOTBRAKE 804 805 CONTROL GP-HANDLE (LIFT, TILT, AUX, DOWNSHIFT SW) 1225 CONTROL GP-HANDLE (LIFT, TILT, AUX, FNR, DNSFT) 1231 CONTROL GP-HANDLE (LIFT, TILT, FNR, DOWNSHIFT) 1229 CONTROL GP-HANDLE (LIFT, TILT, W/DOWNSHIFT SWlTCH) 1227
SEBP3866-24
Name
Page
CONTROL GP-HANDLE-BUCKETLIFT, LOWER, DUMP, TILT BACK CONTROL GP-HANDLELIFT, TILT, AUXILIARY. . . . . . . . . . . . . . . .... CONTROL GP-HANDLELIFT, TILT, DOWNSHIFT SWITCH CONTROL GP-JOYSTICK (2-FUNCTION, W/FNR, DOWNSHIFT) CONTROL GP-JOYSTICK (3-FUNCTION, WITH DOWNSHIFT) . . . . . . . . .. CONTROL GP-JOYSTICK2-FUNCTION. WITH DOWNSHIFT.
CONTROL GP-STEERINGCOMMAND CONTROL STEERING CONTROL GP-STEERING-HMU STEERING,
1224 1220 427 1208
1229 1225 1231 1234 1235 806 807 813 819
1240 , , 1236 1238
CONTROL GP-TRANSMISSIONHMU STEERING
1242 1243 1244 1245 506 508
HYD
CONTROL GP-UNPRGMED MONITOR (CATERPILLAR MONITORING SYSTEM) ..... CONTROL GP-UNPRGMED MONITORCATERPILLAR MONITORING SYSTEM. CONTROL GP-UNPROGRAMMED (ENGINE) . CONTROL GP-UNPROGRAMMED (IMPLEMENT) , , , ,. .
CONTROL GP-UNPROGRAMMED (POWER TRAIN)
1222
1227 1233
CONTROL GP-JOYSTICK2-FUNCTION, WITH FNR, DOWNSHIFT. . .. CONTROL GP-JOYSTICK3-FUNCTION, WITH DOWNSHIFT CONTROL GP-JOYSTICK3-FUNCTION, WITH FNR, DOWNSHIFT CONTROL GP-MONITOR-DIMMER... . CONTROL GP-MONITOR-PAYLOAD CONTROL GP-PARKING BRAKE. . . . . . . . . . . . .. CONTROL GP-SERVICE BRAKE.
CONTROL GP-TRANSMISSION
1223
1246 1246 221 223 . 370 378 388 396 454 464 473 480 370 378
.
INDEX
A17
INDEX Name
Page
Pago
Name
388 396 454
464
CONTROL GP-UNPROGRAMMED (PRODUCT LINK 300) . . . . . . . . . . . . . . . . . . . . .. CONTROL GP-UNPROGRAMMEDPRODUCT LINK 201 . ... .. . . . . . . . . . . . . .. . . .. CONTROL GP-UNPROGRAMMEDPRODUCT LINK 300 CONVERSION AR-MACHINEINCREASED POWER OPTION. . . . . . . . . . . . . . COOLANT HEATER LINES
473 480
CRANKSHAFT
236
CYLINDER & MTG GP-STEERING
235
CYLINDER & SEAL GP-LiFT-LH CYLINDER & SEAL GP-LiFT-RH CYLINDER & SEAL GP-TILT, , . , . , CYLINDER & SEAL GP-TILTHIGH LIFT MACHINES. . . . . . . . . . . . . . . . . CYLINDER & SEAL GP-TILT-LOGGING CYLINDER BLOCK GP . '.
236
2 1293 1295 COOLER & MTG GP-TRANSMISSION. .. . . . . . .. 510 COOLER AR-AXLE OIL........................ 511 COOLER AS-TRANSMISSION OIL 510 COOLER GP-ENGINE OIL , 95 COOLING AR-HIGH AMBIENT TEMP. . . . . . . . . . . 96 COOLING GP-SUPPLEMENTALVARIABLE PITCH FAN. . . . . . . . . . . . . . . . . . . . . . 97 CORE AS-AXLE OIL COOLER .... ,.,., .. ,'" 557 CORE AS-CONDENSER (REFRIGERANT) . . . . . 96 1189 CORE AS-ENGINE OIL COOLER. . . . . . . . . . . . . . 95 CORE AS-HYDRAULIC OIL COOLER ... , 96 119 123 127 CORE AS-POWER TRAIN OIL COOLER, . . . 510 CORE AS-RADIATOR. . . . . . . . . . . . . . . . . . . . . . . . . 96 119 123 127 COUNTERWEIGHT GP , 624 625 626 COUPLER GP-QUICK .. , .. , " , , 1130 1131 COVER GP-AIR INLET-INCLUDES HEATER. .. 135 136 COVER GP-AIR INLETSTARTING AID HEATER , 137 138 COVER GP-BUMPER . . . . . . . . . . . . . . . . . . . . . . 627 COVER GP-CYlINDER BLOCK, .. , , .. , ... , 17 18 19 COVER GP-FRONT HOUSING. . . . . . . . . . . . . . . . . 21 COVER GP-FRONT HOUSINGACCESSORY DRIVE. . . .. ",., .. ,......... 20 COVER GP-TMSN OIL FILLER CAP 512 COVER GP-VALVE MECHANISM. . . . . . . . . 22
A18
INDEX
GP , .. , .. , . , .. , . , . ,
CYLINDER GP-COUPLER
..
23 24 25 26 28 30 32 829 830 . 928 . 929 930
.
CYLINDER GP-HYDRAULIC-STEERING CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
GP-lIFT-LH. GP-lIFT -RH . . GP-TILT GP-TILT -HIGH LIFT MACHINES GP-TILT-LOGGING .. ,
. . .
CYLINDER HEAD AS. . . . . . . . . . . . . . . . . . . . . . . . . . CYLINDER HEAD GP..........
931 932 34 35 36 933 1131 831 832 935 934 937 940 936 939 38 40 41 42
D DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . . . . . . 44 DIFFERENTIAL GP . . . . . . . . . . . . . . . . . . . . . . . . . .. 513 DIFFERENTIAL GP-LiMITED SLIP. . . . . . . . . . . .. 514 DIFFERENTIAL GP-NOSPIN, . , , . , , , ... , , ,. , ". 515 516 DOOR GP-ACCESS (REMOTE PRESSURE TAPS) . . . . . . . . . . . . . .. 757 DOOR GP-ACCESS-HOOD SIDE, LH , , , " 629 DOOR GP-ACCESS-HOOD SIDE, RH 628 DOOR GP-ACCESS-HOOD, LH . . . . . . . . . . . . . .. 630 DOOR GP-ACCESS-HOOD, RH . . . . . . . . . . . . . .. 631 DOOR GP-CAB-SLIDING WINDOW, , , , , . 1251 DOOR GP-CAB-SLIDING WINDOW, LH 1248 DOOR GP-CAB-SLIDING WINDOW, RH 1247 DRAIN GP-ECOLOGY 518 DRAIN GP-ECOLOGY-AXLE, FRONT, REAR. .. 518 DRAIN GP-ECOLOGY-POWER TRAIN OIL ..... 517 DRAIN GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . . 45 DUCT & FILTER GP-CAB AIR 1252 DUCT GP-CAB AIR. . . . . . . , , .. , , , 1254
INDEX Name
Page
E EDGE GP-CUITING
..
............
1133 1134 1135 1136 1137 1138 1139 1140 139 99 237
EDGE GP-SEGMENT EDGE-CUITING.. ,,, ELBOW GP-AIR INLET ,. . . . . . . . . . . . . . . .. ELBOW GP-WATER ~. . . . . . . . . . . . . . . . . ELECTRICAL AR :. . . . . . . . . . . . . . . . .. ELECTRONICS GP-COMMUNICATIONPRODUCT LINK 300 : . . . . . . . . . . . . . . . .. 237 238 ELECTRONICS GP-ENGINE RATINGS . 13 ELECTRONICS GP-IMPLEMENT . , , , , , . , . , 238 ELECTRONICS GP-MONITOR . 239 ELECTRONICS GP-MONITORCATERPILLAR MONITORING SYSTEM . 239 ELECTRONICS GP-POWER TRAIN. 239 ELEMENT (CRANKCASE BREATHER) (CRANKCASE) . 24 ELEMENT AS (CIGAREITE LIGHTER) . 369 377 388 396 454 464 473 480 ELEMENT AS-JACKET WATER HEATER (240-VOLT, 1000-WAIT) . 240 ENGINE AR-COMPLETE , 6
8 ENGINE AR-CORE
10 11 12 13 1386 1393 1391
.
EXTENSION GP-BACKREST
(CLOTH)
EXTENSION GP-BACKREST
(VINYL) .
....
F FASTENER GP-CYLINDER HEAD. FASTENER GP-DAMPER & PULLEY FASTENER GP-FRONT HOUSING FASTENER GP-FRONT HOUSINGBASIC GEARS : FASTENER GP-VALVE COVER. FENDER AR-ROADING , , . , . . FENDER GP
SEBP3866-24
46 47 48
. . .
. .
49 50 632 . 633 635
Name
Page
FENDER GP-FRONT . . . . . . . . . . . . . . ..
637 638 639 643 79 519 520 522 1339 5 1432 1433 226 230 232 1196 1198 1200 1202 1443 1444
FENDER GP-ROADING
.
FILLER GP-ENGINE OIL. . . . . . . . . . . ........ FILLER GP-POWER TRAIN OIL. . . . . . . . . . . . . . ..
FILM FILM (SCRAP HANDLER) .. . . .. . . . . . . . . FILM GP ..
.. .
FILM-CONTROL
(AUTODIG) . . . . . . . . . . . . . . . . . ..
FILM-CONTROL
(DUMP, TILT BACK)
FILM-CONTROL (JOYSTICK, 2-FCTN, DOWNSHIFT
SW) ,
,,1204 1206 1220
FILM-CONTROL (JOYSTICK, 3-FCTN, DOWNSHIFT SW) , , ...
1208 1217 FILM-CONTROL (LIFT, FLOAT, LOWER) 1196 1198 1200 1202 1443 1444 FILM-EXIT (SECONDARY) 1313 FILM-FUSE PANEL 1277 1280 FILM-IDENTIFICATION (12-VOLT) 1341 FILM-IDENTIFICATION (AUTODIG) . . . . . . . . .. 226 228 230 232 FILM-IDENTIFICATION 1200 (AUXILIARY HYDRAULIC) .. 1202 1444 FILM-IDENTIFICATION , , , , , 1196 (DOWNSHIFT SWITCH) . 1198 1200 1202 FILM-IDENTIFICATION (ELECTRONIC CONTROL MODULE) . . . . . . .. 239 FILM-IDENTIFICATION (FOREST MACHINE) 1108 FILM-IDENTIFICATION (HORN) 1196
INDEX
A19
INDEX Name
Page
FILM-IDENTIFICATION
1198 1200 1202 1217 1447 (HYDRAULIC OIL) ... '. 1441 1448 (LIGHTS) 1341 (PAYLOAD STORE), '" 233
FILM-IDENTIFICATION FILM-IDENTIFICATION FILM-IDENTIFICATION (POWER GUARD ACTUATOR SWITCH) .. '" 498 FILM-IDENTIFICATION (UPPER PANEL, CCS) ... 1327 1329 FILM-IDENTIFICATiON (UPPER PANEL, HMU STEERING) " 369 1331 1333 1335 1337 1344 1345 1347 FILM-IDENTIFICATION (WASTE HANDLER) . . . . 5 FILM-INFORMATION (INPUT/OUTPUT), '" 1341 FILM-INFORMATION (PRODUCT LINK) " 234 FILM-INFORMATION (PRODUCT LINK, READ OMM) 241 242 FILM-INSTRUCTION (ENGINE START) 1341 FILM-INSTRUCTION (LIFT EYE, TIE-DOWN LOCATION) 1441 1448 FiLM-iNSTRUCTiON (MAiNTENANCE) 1196 1198 1200 1202 1204 1206 1208 1217 1220 1443 1444 1445 1446 1447 FILM-INSTRUCTION (NO STEP) , 1441 1448 FILM-INSTRUCTION (PULL RING, ALTERNATE EXIT) 1277 FILM-INSTRUCTION (SEAT ADJUSTMENT) .. , , 1413 FiLM-KEYPAD 1313 FILM-MONITOR (CATERPILLAR MONITORING SYSTEM) ..... 1327 1329
A20
INDEX
Name
FILM-PANEL (CENTER) FILM-PANEL (LH) . . . . . . . . . . . . . FiLM-PANEL (RH) FILM-WARNING (ACCUMULATOR).. FILM-WARNING (ACCUMULATOR) (HIGH PRESSURE CYLINDER) . FILM-WARNiNG (DO NOT OPERATE, READ OMM)
Page
1331 1333 1335 1337 1339 1344 1345 1347 1341 ,,, , , 1341 1341 . .. . . . . . . .. 918 . . . . . . ..
1143 1145 1147 1149 1151 1155
FILM-WARNING (FLYING DEBRIS, READ OMM) . . . . . . . . . . . . .. FILM-WARNING (HIGH PRESSURE, READ OMM) .
FILM-WARNING (HIGH PRESSURE, READ OMM, INTL) . , , , .,
FILM-WARNING (HOT FLUID UNDER PRESSURE, US.)., FILM-WARNING (NO WELD, NO DRILL, READ OMM)
917
925 795 796 921 922 923 924
,,1442 1441 1448
FilM-WARNING (PRODUCT LINK RADIO, INTl) . . . . . . . . . . . . ..
234 241 242
FilM-WARNING (PRODUCT LINK RADIO, U.S.) . . . . . . . . . . . . ..
234 242 FILM-WARNING (PRODUCT LINK)" 241 FilM-WARNING (READ OMM) 1110 1131 FILTER & LINES GP-FUEL-SECONDARY . . . . .. 152 155 158 FILTER & LINES GP-TRANSMISSION . . . . . . . . .. 524 526 FILTER & MTG GP-EXHAUST .... .......... 140 FILTER AS-ENGiNE Oil (ADVANCED EFFICIENCY) . 80 82
SEBP3866-24
INDEX Name
Page
FILTER AS-OIL (ULTRA HIGH EFFICIENCY). FILTER AS-WATER SEP & FUEL (PRIMARY) . .. FILTER ELEMENT AS-AIR (SECONDARY) . , .. , FILTER ELEMENT-AIR (PRIMARY). . . FILTER ELEMENT-CAB AIR (STANDARD EFFICIENCY) FILTER GP-DIESEL PARTICULATE FILTER GP-ENGINE OIL. . . . . . . . . . . . .. . . . . . . .. . FILTER GP-OIL-HYDRAULlC FILTER GP-OIL-POWER TRAIN FILTER GP-OIL-ULTRA HIGH EFFICIENCYHYDRAULIC CASE DRAIN FILTER GP-WATER SEP & FUEL-PRIMARY. FILTER-FUEL (ADVANCED EFFICIENCY) (SECONDARY) .
FILTER-MAGNETIC (AXLE OIL COOLER) , , FILTER-OIL (ADVANCED EFFICIENCY) (HYDRAULIC CASE DRAIN) FILTER-OIL (ADVANCED EFFICIENCY) (POWER TRAIN) , . , ,,,,,.,.,,., FILTER-OIL (ULTRA HIGH EFFICIENCY) (HYDRAULIC CASE DRAIN) FLASHER AS (24-VOLT)
941 161 134 134
1252 142 80 82 . 941 527
FRAME AS-LOADER
.
FRAME AS-REAR . FRAME GP-QUICK COUPLER. FUMES DISPOSAL GP FUSE (1O-AMPERE) .....
647 650 653 1162 . 83 84 368 376 387 395 453 463
472
. 942 161
479 368 376 387 395 453 463
FUSE (15-AMPERE) 153 155 158 547
472
. 942
479 1176 1267 -.. . . . .. 368 376 387 395 453 463
527
. 942 . 350 352 FLOOR GP-SOUND SUPPRESSION 1258 1259 FLOOR GP-SOUND SUPPRESSION-CAB 1257 FLOOR MAT . 1277 1280 FLOOR MAT-CAB 1277 1280 FLYWHEEL GP . ........... 51 FORK AR-LOG & LUMBERPIN-ON FLAT FLOOR 1141 FORK AR-LOG & LUMBERPIN-ON, MILLYARD 1141 1142 FORK AR-LOG & LUMBERQUICK COUPLER, DOUBLE CLAMP 1141 FORK AR-LOG & LUMBERQUICK COUPLER, MILLYARD .. 1141 1142 FORK GP-LOG & LUMBER.............. . ... 1143 1145 1147 1149 1151 1153 1155 FORK GP-LUMBER 1157 1159 1161
SEBP3866-24
Page
Name
FUSE (20-AMPERE)
472 479
G· GAUGE AS-OIL LEVEL (DIPSTICK) (AXLE). . . ..
543 545 GAUGE AS-OIL LEVEL (POWER TRAIN OIL) . 519 520 522 GAUGE GP-OIL LEVEL (DIPSTICK)-ENGINE ... 85
87 GAUGE-LIQUID LEVEL (SIGHT GLASS) GAUGE-SIGHT.....................
GEAR GP-BEVEL & PINION-FIXED GEAR GP-BEVEL & PINIONOSCILLATING AXLE GEAR GP-FRONT . GEAR GP-OUTPUT TRANSFER
1021 100 102 106 110 528 532
AXLE,
530 52 534 539
.
2
GENERAL AR , .. , ..... INDEX
A21
INDEX Name
Page
GRILL GP-RADIATOR GUARD GP-ARTICULATION , GUARD GP-AXLE OIL COOLER GUARD GP-AXLE SEAL GUARD GP-DRIVE SHAFT GUARD GP-FRONT . , . , .. ,
655 657 659 660 661 . . 662 663 , 944 ' . , , , , .. , , . , , ., 945 , 946 664 ,,,.,
. ,., . .
GUARD GP-LiFT CYLINDER GUARD GP-LiFT CYLINDER-LH GUARD GP-LiFT CYLINDER-RH GUARD GP-LiGHTING GUARD GP-POWER TRAINAXLE OIL COOLER, , , , , ,, ' 666 GUARD GP-POWER TRAIN-TRANSMISSION .. , 665 GUARD GP-POWER TRAINTRANSMISSION, HINGED. . . . . . . . . . . . . . . . 667 GUARD GP-VANDALlSMINSTRUMENT PANEL 1261 1262 GUARD GP-WINDOW-FRONT ... , " , , , , . , ,1263
Page
Name
HARNESS AS-CHASSIS
(MAIN) . . . . . . . . . .
HARNESS AS-CHASSIS (VARIABLE PITCH FAN) HARNESS AS-CONTROL.
HARNESS AS-CONTROL (AUTOMATIC LUBRICATION) HARNESS AS-CONTROL (HEATED MIRRORS)
,.,.
285 404 418 219 244 246 1206 1217 1220
""",.
, . ' , . , , .,
, .. , 745 1305 1307
HARNESS AS-CONTROL (POWER GUARD ACTUATOR) . . . . . . . . . . . . .. HARNESS AS-CONTROL (PRODUCT LINK) ....
HARNESS AS-ENGINE
H HANDRAIL GP-CAB , .. , , , . , ... , , HARDWARE GP-LOADER FRAME
668 , 669 670 672
HARDWARE GP-LOADER FRAMEAXLE OIL COOLER MOUNTING. . . . . . . . . . . .. 671 HARDWARE GP-REAR FRAME , 676
677 680 HARDWARE GP-REAR FRAMEAXLE OIL COOLER MOUNTING HARDWARE GP-REAR FRAMECOMMAND CONTROL STEERING HARDWARE GP-REAR FRAMEROADING FENDER HARDWARE GP-REAR FRAMESECONDARY STEERING HARDWARE GP-REAR FRAMEWASTE HANDLER HARNESS AS-BRAKE (STOP LIGHT) . . . . . HARNESS AS-CAB (MAIN)
A22
INDEX
388 396 454 464 473 480
' 675
414 TANK) .
377
, 678
464 473 480 HARNESS AS-CAB (VARIABLE PITCH FAN) . . .. 402 HARNESS AS-CHASSIS , 410 (HYDRAULIC
433 . 433 . 442 445 HARNESS AS-FRONT LIGHTING. . . . . . . . . . . . .. 272 HARNESS AS-HEATER & AIR COND 1176 1267 ........... 270 HARNESS AS-LIGHTING . HARNESS AS-LIGHTING (CAB FLOODLIGHTS) . 369
' 679
396 454
HARNESS AS-CHASSIS
HARNESS AS-ENGINE (ELECTRONIC CONTROL MODULE) . , . HARNESS AS-ENGINE (FUEL INJECTION) HARNESS AS-FRONT CHASSIS
, 674
, 673 800 ' 370 378 388
405
498 217 242 243 435 438
HARNESS AS-LIGHTING (FRONT, REAR FLOODLIGHTS) . . . . . . . . . . . .. HARNESS AS-LIGHTING (HOOD SIGNAL, LH) . . . . . . . .. . . .. . .. . . HARNESS AS-LIGHTING (HOOD SIGNAL, RH) . . . . . . . . . . . . . . . . . . HARNESS AS-LIGHTING (LH), HARNESS AS-LIGHTING HARNESS AS-LIGHTING
(LOADER FRAME) .. , (RH) ... , , .. , . , . .
HARNESS AS-LIGHTING
(TURN SIGNAL) . . . . ..
HARNESS AS-LIGHTING (WARNING BEACON) , , , .. ,
.
266 450 450 449 452 448 449 452 350 352 281
SEBP3866-24
INDEX Name
Page
Page
Name
388 396 454 464 473 480
283 HARNESS AS-MONITOR (PAYLOAD CONTROL) HARNESS AS-OPERATOR
CONTROLS.
. . . . . ..
HARNESS AS-OPERATOR CONTROLS (ELECTROHYDRAULIC CONTROL POD) . .
HARNESS AS-OPERATOR CONTROLS (ELECTROHYDRAULlC, JOYSTICK)
1313 369 377 389 396 454 464 473 480 421 423 429 431
TOOL . .
. ...........
HEATER GP-JACKET WATER. . . . . . . . . . . . . . . .. HINGE GP-ROADING FENDER-LH . . . . . . . HINGE GP-ROADING
FENDER-RH
HITCH GP-ARTICULATING HOOD & GUARD GP
. . . . . . . . . . ..
. .
1204 1208
HARNESS AS-PUMP (AUTOMATIC LUBRICATION) . . . . . . . . ..' 745 HARNESS AS-PUMP (JUMPER) . . . . . . . . . . . . . .. 362 HARNESS AS-PUMP (LUBRICATION, REAR FRAME) . . . . . . . . . . . .. 362 HARNESS AS-RADIO. , , ... 1272 1358 HARNESS AS-RADIO (PRODUCT LINK) . . . . . . .. 242 HARNESS AS-RADIO (SPEAKER) 1355 HARNESS AS-REAR LIGHTING. , . , , , , , , , , , , ,. 272 HARNESS AS-SENSOR. . . . . . . . . . . .. 496 HARNESS AS-SENSOR (FRONT AXLE) . . 364 366 HARNESS AS-SENSOR (REAR AXLE) ... 364 366 HARNESS AS-STEERING (COLUMN, WHEEL) .. . .. . . .. .. .. . . . . . .. .... 892 HARNESS AS-STEERING (SECONDARY) . 487 490 HARNESS AS-SWITCH (DIFFERENTIAL LOCK) . . . . . . . . . . . . . . . . . . . .. 331 HARNESS AS-SWITCH (LEVEL)..... . 745 HARNESS AS-SWITCH • (LUBRICATION PRESSURE) . . . . . . . . . . . . . . .. 362 HARNESS AS-SWITCH (TRANSMISSION CONTROL) . . . . . . . . . . . . . .. 892 HARNESS AS-TRANSMISSION, .,,., 506 508 HARNESS AS-VALVE (SEAT AIR COMPRESSORr 1413 HARNESS AS-WIRING (FUEL:PRESSURE) (SENSOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 155 158 HARNESS AS-WIRING (SERVICE TOOL) . 370 377
SEBP3866-24
HARNESS AS-WORK (QUICK COUPLER) HEATER GP-CAB
HORN GP-ELECTRIC HOUSING GP-FIXED AXLE HOUSING GP-FL YWHEEL. HOUSING GP-FRONT HOUSING GP-OSCILLATING HYDRAULIC AR-2 VALVE HYDRAULIC AR-3 VALVE
. . . . AXLE . .
HYDRAULIC AR-3 VALVE-LOGGING
486 1265 1267 240 682 683 681 685 687 689 692 696 700 1270 543 54 55 545 947 947 948 947
I IDLER GP-BELT-ALTERNATOR, REFRIGERANT COMPRESSOR-AXLE OIL COOLER PUMP.................................... INJECTOR GP-FUEL
INSTALLATION AR-COMMUNICATIONPRODUCT LINK 201 INSTALLATION AR-COMMUNICATIONPRODUCT LINK 321SR INSTALLATION AR-ENGINE INSTALLATION GP-COMMUNICATIONPRODUCT LINK, , , , , ,.
56 162 163 164 241
.
241 242 14
.
244 246
..
INSTALLATION GP-COMMUNICATIONPRODUCT LINK 300 . INSTALLATION GP-COMMUNICATIONPRODUCT LINK 321SR INSTALLATION GP-CONTROLS............. PARKING BRAKE CABLE. INSTALLATION GP-RADIO .
243 ..
242
1271 .. 1272 1274
INDEX
A23
INDEX Name
Page
K KEY (BATTERY DISCONNECT) . . . . . . . . . . . . . . .. 333 KEY-HANDLE 1252 KIT-CONNECTING PLUG (2-PIN) . . . . . . . . . 441 KIT-FUEL TANK... . . . . . . . . . . . . . . . . . . . . . 165 KIT-RECEPTACLE (12-PIN) 1224 1225 1227 1229 1231 1233 KIT-SEAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 920 KIT-SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 530
L LADDER GP LAMP (24-VOLT) LAMP (24-VOLT) LAMP (24-VOLT) LAMP (24-VOLT)
. 704 . 248 . 258 256 . 256 258 262 LAMP (24-VOLT, 21-WATT) . LAMP (24-VOLT, 21-WAIT) (TURN SIGNAL). 256 258 260 LAMP (24-VOLT, 5.6-WATT) . 368 376 387 395 453 463 472 479 1313 LAMP (24-VOLT, 5-WATT). . . . . . . . . . . . . . . . . . . .. 262 LAMP (24-VOLT, 70-WATT). . . . . . . . . . . . . . . . .. .. 263 LAMP (24-VOLT, 75/70-WAIT) (HIGH/LOW BEAM) . , , .. , 256 LAMP (24-VOLT, 75/70-WAIT) (HIGH/LOW BEAM)(RH) . . . . . . . . . .. . . . .. . 258 LAMP GP-DOME-CAB, RH, LH 248 LAMP GP-FlOOD ... , , , , . , .. , , . , , , , . , .. 253 254 LAMP GP-FLOOD-HID . . . . . . . . . . . . . . . . . . . . . . .. 249 250 251 252 255 LAMP GP-HEAD & SIGNAL-LH . 256 LAMP GP-HEAD & SIGNAL-RH , . , .. 258 LAMP GP-SIGNAL . . . , . , . , .. , , . , , . 260 LAMP GP-SIGNAL-STOP, TAIL . 261 LAMP GP-STOP & TAIL . 262
A24
INDEX
(DOME) (RUNNING LAMP) (RUNNING LIGHTS) (TURN SIGNAL)
Name
Page
LAMP GP-WARNING BEACON-AMBER. ...... LAMP-HALOGEN (24-VOLT, 35-WAIT) . . . . . . . ..
263 249 250 251 252 LAMP-HALOGEN (24-VOLT, 35-WATT) (HID) . . . 255 LAMP-HALOGEN (24-VOLT, 65-WAIT) 253 254 LATCH GP-CAB DOOR & WINDOW 1275 LEVER.. 352 LIFTER GP-VALVE-MECHANISM .............. 57 LIFTING GP-ENGINE.......................... 58 LIGHTER GP (12-VOLT), , , , , , , , , , , . , , ... , 369 377 454 464 473 480 LIGHTER GP (12-VOLT) (CIGAR). . . . . . . . . . . . .. 388 396 LIGHTING AR-ROADINGCOMMAND CONTROL STEERING. . . . . . . . .. 264 LIGHTING AR-ROADING-HMU STEERING. . . .. 264 LIGHTING AR-SIGNALCOMMAND CONTROL STEERING. . . . . . . . .. 264 265 LIGHTING AR-SIGNAL-HMU STEERING. . . . . .. 264 265 LIGHTING GP-FLOOD & SIGNAL6-LAMP, FRONT, REAR. . . . . . . . . . . . . . . . . . . .. 278 LIGHTING GP-FLOOD & SIGNALFRONT, REAR.......... 275 276 LIGHTING GP-FLOOD4-LAMP, CAB FRONT, REAR. . . . . . . . . . . . . . .. 266 LIGHTING GP-FLOODCAB FRONT, HID, REAR-HID. . . . . . . . . . . . . .. 270 LIGHTING GP-FLOOD-CAB FRONT, REAR. . . .. 269 272 LIGHTING GP-ROADING, , , , , , . , , . , , . , . , , 280 LIGHTING GP-WARNING BEACON 281 283 LINER GP-CAB-ENCLOSED ROPS 1277 LINER GP-CAB-OPEN ROPS ,' , ,. , , ., , , , 1280 LINES GP-AFTERCOOLER AIR. . . . . . . . . . . . . . .. 143 LINES GP-AIR. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. 144 LINES GP-AIR CONDITIONER 1283 1285 1289 LINES GP-AXLE OIL COOLER 547 LINES GP-CAB HEATER 1293 1295 LINES GP-CENTRAL LUBRICATION. . . . . . . . . .. 708 LINES GP-CENTRAL LUBRICATIONHIGH LIFT MACHINES.. . .. .. . . . . . . . . . . .. ... 706
SEBP3866-24
INDEX Name
LINES GP-COUPLER-FRONT
Page
........
LINES GP-COUPLERKIT, HIGH LIFT MACHINES, LINES GP-COUPLERKIT, STANDARD LIFT MACHINES. . . . . . . . . .. LINES GP-COUPLER-REAR . . . . . . . . . . . . . . . . .. LINES GP-DIAGNOSTICREMOTE PRESSURE TAPS LINES GP-DIAGNOSTICREMOTE PRESSURE TAPSTRANSMISSION CLUTCH ...
Page
954 956 960 958 949 951
LINK AS-TILT-HIGH LIFT MACHINES, .. LINK GP-BUCKET.. . . .. . . .. . . .. . .. . .. ... LINK GP-STEERING FRAME LOCK. . . . . . . . . . .. LOCK GP-CYLINDER. . . . . . .
1434
1436 1439 LINES GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . . . 88 LINES GP-ENGINE OIL DRAIN, 89 LINES GP-FRONT-3-VALVE HYDRAULICS... 962 965 LINES GP-FRONT-HIGH LIFT MACHINES. 968 LINES GP-FRONT LUBRICATION 719 721 LINES GP-FRONT LUBRICATIONHIGH LIFT MACHINES . 711 715 LINES GP-FUEL . 167 169 LINES GP-FUEL DRAIN. . . . . . . . . .. . . 171 LINES GP-GREASE . 723 970 LINES GP-HYDRAULIC . 975 LINES GP-HYDRAULIC FAN . 980 983 LINES GP-HYDRAULIC OIL COOLER . 987 LINES GP-INJECTOR HYD PUMP . 172 LINES GP-LIFT CYLINDER . 992 LINES GP-REAR LUBRICATION. . . 727 729 LINES GP-SECONDARY STEERING. 833 836 LINES GP-STEERINGCOMMAND CONTROL STEERING, 857 865 873 LINES GP-STEERING-HMU STEERING. 839 845 851 LINES GP- TILT CYLINDER. . . . . . . . . . . . . . . . . . .. 994 996 998 LINES GP-TORQUE CONV COOLER 552 LINES GP-TURBOCHARGER OIL.......... 90 91 LINES GP-WATER-AXLE OIL COOLER .. 115 LINES GP-WATER-ENGINE . 113 LINES GP-WATER-RADIATOR . 100
SEBP3866-24
Name
...........
LOGGING AR. .. . .. .. . .. . LUBRICATION AR-AUTOMATIC . . . . . . . . . . . . . . ..
102 106 110 1106 1107 731 119 123 127 285 404 1108 732 734 736
M MACHINE AR-VALUE
PACKAGE.
2
3 4 5 MANIFOLD GP-CONTROLBRAKE CHARGE, HYD FAN CONTRO(
""
MANIFOLD GP-EXHAUST-DRY............... MANIFOLD GP-VALVE-END COVER. . . . . .. MANIFOLD GP-VALVE-INLET. MIRROR GP-REAR VIEW-HEATED. . . . MIRROR GP-REAR VIEW-HEATED,
LH
MIRROR GP-REAR VIEW-HEATED,
RH.
MIRROR GP-REAR VIEW-INTERIOR MIRROR GP-REAR VIEW-OUTSIDE MIRROR GP-REAR VIEW-OUTSIDE, LH. MIRROR GP-REAR VIEW-OUTSIDE, RH MODULE GP-DISPLAY (AUTOMATIC LUBRICATION SYSTEM) MODULE GP-DISPLAYAUTOMATIC LUBRICATION SYSTEM MODULE GP-KEYPAD MODULE GP-QUAD GAUGE MODULE GP-SPEEDOMETER & TACH MONITOR AR-PAYLOAD......... . MONITOR GP-PAYLOAD MOTOR GP-ELECTRIC (SECONDARY STEERING), MOTOR GP-GEAR-HYDRAULIC FAN MOTOR GP-WINDOWWIPER MOTOR GP-WINDOWWIPER (FRONT) MOTOR GP-WINDOWWIPER-FRONT.. MOTOR GP-WINDOWWIPER-REAR......
1000 1002 145 . . 1004 . .. 1006 . . 1305 1307 1300 1303 1301 1302 1296 1297 1299 1298 1309 1309 1313 1310 1311 1312 1313 881 1007 1318 1426 . .. 1317 1315 1316
INDEX
A25
INDEX Name
Page
MOUNTING GP-ALTERNATOR................. MOUNTING GP-AXLE . . . . . . ............... MOUNTING GP-AXLE OIL COOLER. . . . . . . . . . .. MOUNTING GP-CAB MOUNTING GP-ENGINE & TMSN . . . . . . . . . . . . . . MOUNTING GP-HYDRAULIC TANK MOUNTING GP-RIM . . . . . . . . . . . . . . . . . . . . . . . . .. MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
59 555 557 1319 60 1008 558 146
o OPERATOR AR-ENCLOSED ROPSCOMMAND CONTROL STEERING OPERATOR AR-ENCLOSED ROPSHMU STEERING. . OPERATOR AR-OPEN ROPSCOMMAND CONTROL STEERING OPERATOR AR-OPEN ROPSHMU STEERING ORIFICE AS-AIR CONDITIONER
1320 1320 1320 1320 1285 1289
p PADLOCK GP
512 1261 1262 1449 PAN GP-BACKREST -CLOTH 1321 1325 PAN GP-BACKREST -LUMBAR. . .... 1322 1324 PAN GP-BACKREST-VINYL 1323 1326 PAN GP-OIL . 61 PANEL GP-CIRCUIT BREAKER . 285 PANEL GP-HOOD-SIDE, LH . 739 741 PANEL GP-HOOD-SIDE, RH . . 738 740 PANEL GP-HOOD- TOP. . . . . . . . . . . . . . . . . . . . . .. 737 PANEL GP-INSTRUMENT 1344 1345 1347 PANEL GP-INSTRUMENT-LOWER 1341 PANEL GP-INSTRUMENT-UPPER 1327 1329 1331 1333 PANEL GP-INSTRUMENTUPPER, OPEN ROPS . 1335 1337 1339 PANEL GP-SIDE 742 PEDAL GP-GOVERNOR 1348 A26
INDEX
Name
Page
1349 PIN GP. . . . . . . . . . . . . . . . 1163 PIPE GP-EXHAUST 147 PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 PLANETARY GP-TRANSMISSION 559 PLATE & FILM GP. . . 1441 1442 1448 PLATE & FILM GP-2-LEVER CONTROL. . 1443 PLATE & FILM GP-3-LEVER CONTROL 1444 PLATE & FILM GPJOYSTICK CONTROL, 2-FUNCTION 1445 PLATE & FILM GPJOYSTICK CONTROL, 3-FUNCTION 1446 1447 PLATE-IDENTIFICATION (CAT) 1116 PLATE-IDENTIFICATION (WORK TOOL) 1115 1153 PLATE-INSTRUCTION (AIR CONDITIONER) .... 1174 PLATE-SERIAL NUMBER (TRANSMISSION) . .. 535 540 PLATFORM AR 1350 PLATFORM GP 1351 PLUG (TRANSMISSION OIL DRAIN). 517 PLUG GP-CONNECTORENGINE HARNESS, PROTECTIVE COVER. .. 288 PLUG GP-CYLINDER BLOCK. ............. 64 PLUG GP-ENGINE-ENGINE OIL.............. 65 PLUG-DRAIN (AXLE HOUSING) 518 PLUG-DRAIN (HYDRAULIC TANK OIL) 1062 POTENTIOMETER AS ........ 369 (TEMPERATURE SELECT) 377 388 396 POWER TRAIN AR . 566 PRECLEANER GP . 148 149 PRINTER GP-COMPUTERPAYLOAD CONTROL SYSTEM 1353 PROTECTION GP-VANDALISM 1449 PROTECTION GP-VANDAlISMROPS FLOODLIGHTS. . . 1450 1452 1454 PULLEY GP-IDlER-BELT TENSIONER. . . .. . .. 66 PUMP & MOTOR GP-SEC STEERING. . . . . . .. 881 PUMP & MTG GP-AXLE OIL COOLER. . . . . . . . .. 567 569 571 PUMP & MTG GP-BRAKE & HYD FAN 1009 PUMP & MTG GP-HYDRAULlC 1010 1011 PUMP & MTG GP-LUBRICATION 744 PUMP & MTG GP-SECONDARY STEER. 882
SEBP3866-24
INDEX Name
Page
PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . . . . . ..
173 175 177 179 181 PUMP AS-AIR (VARIABLE PITCH FAN) 1012 PUMP GP-AIR-VARIABLE PITCH FAN 1012 PUMP GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . . . 93 94 PUMP GP-FUELINJECTION . 183 184 185 PUMP GP-FUEL PRM & PRIM FILTER.......... 186 188 PUMP GP-FUEL PRM & WATER SEPELECTRIC-PRIMARY FILTER 190 PUMP GP-FUEL TRANSFER. . . . . . . . . . . . . . . . .. 191 192 193 194 195 PUMP GP-GEAR (AXLE OIL COOLER) . . 567 569 571 PUMP GP-GEAR (SECONDARY STEERING) . 881 PUMP GP-LUBRICATION-DOElBLE... 745 PUMP GP-METERING (HMU STEERING) . 839 845 851 PUMP GP-PISTONBRAKE, HYDRAULIC FAN 1015 PUMP GP-PISTON-IMPLEMENT, PILOT 1013 1017 PUMP GP-PISTON-STEERING . 883 PUMP GP-TRANSMISSION .... 573 574 PUMP GP-UNIT INJECTOR HYD . 191 192 193 194 195 PUMP GP-WATER-COOLANT . 117 118
R RADIATOR & FAN GP
RADIO GP-AM/FM
'.
CASSETTE.
RADIO GP-AM/FMIWB/CD
PLAYER . ..........
RADIO GP-COMMUNICATION,PRODUCT LINK 121SR
SEBP3866-24
.........
.
. .....
119 123 127 1355 1356 1357 1358 1358
Namo
Page
RECEIVER DRYER AS (REFRIGERANT)
1285 1289 RECEPTACLE GP-AUXILIARY START. . . . . . . . .. 289 RECLINER GP-SEAT. .... . . . . . . . .. . . . . . . , . 1359 REGULATOR AS-VOLTAGE (24-VOLT) (ALTERNATOR) . 202 REGULATOR GP-FUEL PRESSURE . 197 REGULATOR-WATER TEMPERATURE (94-DEG C) (COOLANT) . 113 RELAY (SECONDARY STEERING MOTOR) . 881 RELAY AS (24-VOLT) . 285 RELAY AS (24-VOLT) (AXLE OIL COOLER) 420 RELAY AS (24-VOLT) (FRONT CAB FLOODLIGHTS) . 368 376 387 395 453 463 472 479 RELAY AS (24-VOLT) (HEATED MIRRORS) ..... 1305 1307 RELAY AS (24-VOLT) (HOOD TILT MOTOR) 404 RELAY AS (24-VOLT) (HORN). 368 376 387 395 453 463 472 479 RELAY AS (24-VOLT) (REAR FLOODLIGHT). 368 376 387 395 453 463 472 479 RELAY AS (24-VOLT) (SECONDARY STEER INTERMEDIATE) . . .. 487 490 RELAY AS (24-VOLT) (VARIABLE PITCH FAN). .. 402 RIM AR............ 576 RIM GP-DEMOUNTABLE . . . . . . . . . . . . . . . . . . . 577 578 579 ROCKER ARM GP (EXHAUST) , 73 ROCKER ARM GP (INLET) . . . . . . . . . . . . . . . . . . 73 ROCKER ARM GP-EXHAUST . . . . . . . . . . . . . . . . . 67 ROCKER ARM GP-INLET . ................ 68 ROPS GP-ENCLOSED 1360 1364 1371
INDEX
A27
INDEX Name
Page
ROPS GP-OPEN . . ROTATING GP-PUMPBRAKE, HYDRAULIC FAN ROTATING GP-PUMP-STEERING
1020 886
. . . . . . . . . . . ..
SCREEN SCREEN (CONTROL VALVE MANIFOLD) SCREEN AS (HYDRAULIC TANK) SCREEN GP-CASE DRAINSTEERING PILOT. . .............. SCREEN GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . ..
SEAL SEAL SEAL SEAL
........
. . . . . . ..
AS (VALVE MECHANISM BASE) GP-CRANKSHAFT GP-CRANKSHAFT (REAR) . . . GP-DUO-CONE
.
. . . .
SEAL GP-FLYWHEEL HOUSING. . . . . . . . . . . . . . . SEAL-VALVE COVER. . . . . . . . . . . . . . . . . . . . . . . SEAL-VALVE COVER (VALVE MECHANISM) . . . . SEALING GP-GLASS SEAT BELT GP (RETRACTABLE): SEAT BELT GP (RETRACTABLE, 2-IN) SEAT BELT GP-RETRACTABLE
SEAT GP-CLOTH
SEAT GP-CLOTH,
HEATED.
.
SEAT GP-VINYL
SEAT GP-SUSPENSION
SEAT GP-SUSPENSION-HEATED SEGMENT-EDGE SENDER AS-FUEL LEVEL. . . . . . . . . . . . . . . . . . . .. SENSOR & MTG GP-liFT POSITION ... SENSOR & MTG GP-PRESSURELIFT CYLINDER OIL. . . . . . . . . . . . . . . . . . . . . . .. SENSOR & MTG GP-TILT POSITION
1004 1000 1002 1021 887 534 539 534 539 24 69 69 543 545 70 24 26 1378 1381 1394 1395 1379 1380 1381 1382 1384 1386 1392 1393 1387 1389 1391 1394 1395 1396 1397 1399 1139 198 290
293 294 296 298 SENSOR AS-PRESSURE (ENGINE OIL) . . . . . . .. 306 SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 7
A2B
INDEX
9
1375
s
SCREEN-SUCTION.
Page
Name
10 300 302 290 296 298
SENSOR GP-POSITION . . . . . . . . . . . . . . . . . . . . . .. SENSOR GP-POSITION (LIFT) . . . . . . . . . . . . . . . .. SENSOR GP-POSITION (ROTARY) . . . . . . . . . . SENSOR GP-POSITION (ROTARY) (BRAKE PEDAL) . . . . . . . . . . .. SENSOR GP-POSITION (TILT) . . . . . . . . . . . . . SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . ..
SENSOR GP-PRESSURE (AIR INLET MANIFOLD) SENSOR GP-PRESSURE (ATMOSPHERIC AIR) SENSOR GP-PRESSURE SENSOR GP-PRESSURE SENSOR GP-PRESSURE SENSOR GP-PRESSURE
800 294 303 304 305 306 307 308 309 310 . 307
. 305 . 300 300 . . 300 . 152 155 158
(ATMOSPHERIC) (BOOST) (ENGINE OIL) (FUEL)
SENSOR GP-PRESSURE (INJECTION ACTUATION) SENSOR GP-PRESSURE (LIFT CYLINDER OIL) SENSOR GP-SPEED
. 300 . .
SENSOR GP-SPEED (ENGINE TIMING) SENSOR GP-SPEED (MAGNETIC, HIGH OUTPUT) SENSOR GP-SPEED (MAGNETIC, HIGH OUTPUT) (TRANSMISSION OUTPUT 1) . . SENSOR GP-SPEED (MAGNETIC, HIGH OUTPUT) (TRANSMISSION OUTPUT 2) .. SENSOR GP-TEMPERATURE
293 311 312 . 300 . 602
'534 539
.
534 539 . 313 314 315 316 317
SENSOR GP-TEMPERATURE (AIR INLET MANIFOLD) . . . . . SENSOR GP-TEMPERATURE (FRONT AXLE OIL) . . . . . . . . . . . . . . . . . . . . . . . ..
300 364 366
SEBP3866-24
INDEX Name
Page
SENSOR GP-TEMPERATURE (HYDRAULIC OIL) . . . . . . . . . . . . . . . . . . . . . . . . .
SENSOR GP-TEMPERATURE (REAR AXLE OIL)
404 410 414 . 364 366
SENSOR GP- TEMPERATURE (TORQUE CONVERTER OIL)
435 438
SENSOR GP-TEMPERATURE (TRANSMISSION OIL) .....
506 508
SENSOR GP-TEMPERATURE (WATER, COOLANT) . . . . . . . . . . . . . . . . . . . SERVICE GP-IMPLEMENT . SERVICE GP-POWER TRAIN. . . . . . . . . . . .. SHAFT GP-DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . ..
SHIELD GP-ENGINE COMPARTMENT.
. . . . . . ..
SLIP JOINT GP . SOFTWARE GP-COMMUNICATION (PRODUCT LINK 300) . . . . . . . . . . . . . . . . . . . .
300 238 239 580 581 583 584 585 586 587 588 746 748 750 589 590
Page
STEERING AR-SECONDARY . . . . . . . . . . . . . . . . .. STEERING COLUMN GP . . . . . . . . . . . . . . . . . . . . .. STEERING COLUMN GP-ADJUSTABLE . . . . . . .. STEERING WHEEL GPCOMMAND CONTROL STEERING. . . . . . . . .. STEP GP STRAINER-FUEL (FILLER NECK SCREEN) .. , ., SUN VISOR SUPPORT GP-AIR INLET. . . . . . . . . . . . . . . . . . . . .. SUPPORT GP-HYDRAULIC CONTROLREAR, . , , , . , , " ".". ,,,, SUPPORT GP-VALVE & FILTERSERVICE CENTER. . . . . . . . . . . . . . . . . . . . . . . .. SUPPRESSION
AR-SOUND
SUPPRESSION GP-CAB SOUNDAlC, HEATER . SUPPRESSION GP-CAB SOUNDCAB REAR, CAB ROOF SUPPRESSION GP-CAB SOUND-FRONT SUPPRESSION GP-CAB SOUND-REAR SUPPRESSION GP-CAB SOUNDREAR WINDOW SUPPRESSION GP-CAB SOUNDREAR, SIDE WINDOWS '.. SUPPRESSION GP-CAB SOUND-ROOE: SUPPRESSION GP-SOUND .
....
888 889 890 891 892 752 198 1416 754 1400 755 757 759 760 1406 1408 1404 1407 1411
. 1412 ... 1410 777
779 SUPPRESSION
GP-SOUND-REAR
FRAME. . ..
237 238
SOFTWARE GP-COMMUNICATION (PRODUCT LINK) . . . . . . . . . . . . . . . . . . . . . . . . .. 234 SOFTWARE GP-IMPLEMENT . . . . . . . . . . . . . . . . .. 238 SOFTWARE GP-MONITOR (PAYLOAD CONTROL SYSTEM) 1235 SOFTWARE GP-MONITOR (PRODUCT LINK) . .. 234 SOFTWARE GP-POWER TRAIN. . . . . . . . . . . . . .. 239 SOLENOID AS-STARTING MOTOR (24-VOLT) . . 327 SPIDER & BEARING GP . ......... 587 589 608 STARTING AID AR-ETHER 318 STARTING AID GP-WIRING. 319 320 STARTING AID GP-ETHER . . . . . . . . . . . . . . . . . . .. 321 STARTING MOTOR GP-ELECTRIC.. 323 325 327 STARTING MOTOR GP-ELECTRICCOLD WEATHER . 324 STEERING AR "... . . 888 STEERING AR-COMMAND CONTROL . 888
SEBP3866-24
Name
761 764 767
770 774 SUSPENSION GP-SEAT-AIR. . 1413 SWASHPLATE GP ......... 883 SWITCH AS (AUTOMATIC LUBRICATION TEST) . . . . . . . .. 745 SWITCH AS-DIMMER (ROADING) . . . . . . . . . . . .. 332 SWITCH AS-FOOT (DIFFERENTIAL LOCK ON, OFF). . . . . . . . . . .. 331 SWITCH AS-FOOT (DIFFERENTIAL LOCK, LH) . . . . . . . . . . . . . . . .. 330 SWITCH AS-LEVEL (GREASE) , , , , .. , . 745 SWITCH AS-LIMIT (STOP LIGHT) . . . . . . . . . . . . .. 800 SWITCH AS-MAGNETIC (24-VOLT) (START RELAY) . . . . . . . . . . . . . . . . . . . . . . . . . . .. 337 SWITCH AS-PRESSL!RE (HIGH, LOW) , 360 361 SWITCH AS-PRESSURE (HYDRAULIC FILTER BYPASS). . . . . . . ... . . .. 941 SWITCH AS-PRESSURE (PARKING BRAKE OIL) . . . . . . . . . . . . . . . . . . . .. 404 410
INDEX
A29
INDEX Name
Page
414 SWITCH AS-PRESSURE (PRIMARY STEERING OIL) SWITCH AS-PRESSURE (PRIMARY STEERING) ..... SWITCH AS-PRESSURE (SECONDARY STEERING OIL) SWITCH AS-PRESSURE (SECONDARY STEERING) SWITCH AS-PRESSURE (SERVICE BRAKE OIL) . . . ..
487 490
.
493 . 487 490
. ..
435 438 228
226 230 232 SWITCH AS-PUSH BUTTON (DOWNSHIFT) . . .. 421 423 454 464 473 480 SWITCH AS-PUSH BUTTON (HORN) . . . . . . . . . .. 369 377 388 396 421 423 429 431 453 463 472 479 1217 SWITCH AS-PUSH BUTTON (PAYLOAD STORE) . 233 SWITCH AS-PUSH BUTTON (THROTTLE LOCK RESUME) . 370 378 388 396 SWITCH AS-PUSH BUTTON (TRANSMISSION DOWNSHIFT) . 892 SWITCH AS-PUSH BUTTON (TRANSMISSION UPSHIFT) . .. . . 892 SWITCH AS-ROCKER . 228 SWITCH AS-ROCKER (24-VOLT) . 388 SWITCH AS-ROCKER (24-VOLT) «FINE MODULATION) . . . . . . . . .. . . 388 SWITCH AS-ROCKER (24-VOLT) (24-VOLT) . 396
INDEX
SWITCH AS-ROCKER (24-VOLT) (24-VOLT) (FINE MODULATION). SWITCH AS-ROCKER (24-VOLT) (FINE MODULATION)
. . . . . . . ... ..
SWITCH AS-ROCKER (24-VOLT) (QUICK COUPLER) . . . . . . SWITCH AS-ROCKER (24-VOLT, SEALED, ILLUMINATED) SWITCH AS-ROCKER (24-VOLT, SEALED, ILLUMINATED) (3RD FUNCTION SELECT)
SWITCH AS-ROCKER (24-VOLT, SEALED, ILLUMINATED) (THIRD FUNCTION SELECT)
396 473 480
SWITCH AS-ROCKER (24-VOLT) (FRONT, REAR FLOODLIGHTS) . . . . . . . . . . . .. SWITCH AS-ROCKER (24-VOLT) (HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . ..
. 493
SWITCH AS-PUSH BUTTON. . . . . . . . . . . . . . . . . .. SWITCH AS-PUSH BUTTON (AUTODIG TRIGGER) . . . . . . . . . . . . . . . . . . . . ..
A30
Page
Name
270 431 473 480 342 1217
1200 1202 1208
1212 1215
SWITCH AS-ROCKER (3RD FUNCTION SELECT) 1214 SWITCH AS-ROCKER (AIR CONDITIONER, HEATER) . . . . . . . . . . . . .. 370 378 389 396 SWITCH AS-ROCKER 226 (AUTO LOADING KICKOUT SET) . 230 232 SWITCH AS-ROCKER (AUTO LOADING MODE SELECT) . 226 230 232 SWITCH AS-ROCKER (AUTOMATIC REVERSING FAN) . . . .. ... 344 SWITCH AS-ROCKER (BUCKET, FORK SELECT) . . . . . . . . . . . . . . . . .. 345 346 SWITCH AS-ROCKER (FAN BLOWER SPEED) . . . . . . . . . . . . . . . . . . . .. 370 378 389 396 SWITCH AS-ROCKER (FINE MODULATION) .... 370 378 455 464 SWITCH AS-ROCKER (FORWARD, NEUTRAL, REVERSE) . . . . . . . .. 355
SEBP3866-24
INDEX Name
Page
SWITCH AS-ROCKER (HAZARD) , SWITCH AS-ROCKER (HEATED MIRRORS) .... SWITCH AS-ROCKER . (HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . ..
SWITCH AS-ROCKER
(LIFT, TILT KICKOUT) . ..
356 350 352 1305 1307 370 377 421 423 425 427 429 455 464 345 346 370 378 389 397 455
Name
Page
283 377
SWITCH AS-ROTARY (24-VOLT). SWITCH AS-ROTARY (24-VOLT) (AUTOSHIFT CONTROL) . . . . . . . . . . . . . . . . . ..
369 388 396 454 464 473 480
SWITCH AS-ROTARY (24-VOLT) (RUNNING LIGHTS) . , . . . . . . . . . . . . . . . . . .
368 376 387 395 453 463
472 479 SWITCH AS-ROTARY (24-VOLT) (VARIABLE SHIFT CONTROL) , . . . . . . . . . . . . ..
369 377 388 396
464
SWITCH AS-ROCKER (MODE SELECT)
SWITCH AS-ROCKER (PAYLOAD ZERO, REWEIGH) . . . . . . . . . SWITCH AS-ROCKER (QUICK COUPLER) . . . .. SWITCH AS-ROCKER (REMOTE FWD, NEU, REV CONT) . . . . SWITCH AS-ROCKER (RIDE CONTROL) . . SWITCH AS-ROCKER (SECONDARY STEERING) , SWITCH AS-ROCKER (TMSN NEUTRALIZER OVERRIDE) . . . . . . . ..
SWITCH AS-ROCKER (TRANSMISSION DIRECTION) . . . . . . . . . . . . .. SWITCH AS-ROCKER (WARNING BEACON) .
SEBP3866-24
473 480 370 378 389 396 455 464 473 480 233 345 346
454 464 473 480 SWITCH AS-ROTARY (AUTOSHIFT CONTROL) .
..............
SWITCH AS-ROTARY (REAR WIPER)
(WIPER, WASHER) ,
SWITCH AS-ROTARY (REAR)
(WIPER, WASHER) ,
1327 1329 .
368 376 . 387 395 . 368 376 387 395 453 463
SWITCH AS-START (KEY) 425 427 343 349
472 370 378 389 396 455 464 473 480
479 SWITCH AS-TOGGLE (GROUND LEVEL SHUTDOWN) , SWITCH AS-TOGGLE (HOOD TILT ACTUATOR)
,.
285 410 414
SWITCH AS-TOGGLE (POWER GUARD ACTUATOR) . . . . . . SWITCH AS-TURN SIGNAL .. ,.........
498 350 352
892 281
INDEX
A31
INDEX Name
Page
SWITCH AS-WIPER (24-VOLT) (FRONT INTERMITIENT) . . . . . . . . . . . . . . . . . ..
368 376 387
SWITCH GP-BYPASS (POWER TRAIN OIL FILTER) SWITCH GP-BYPASSPOWER TRAIN OIL FILTER. . . . . . . . . . . . . . . .. SWITCH GP-DIFFERENTIAL LOCK. . . . . .
404 329 330 331 332 333 334
SWITCH GP-DIMMER-ROADING . . . . . . .. SWITCH GP-DISCONNECT -BATIERY. . . . . . . .. SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . .. SWITCH GP-MAGNETIC (24-VOLT) (AIR INLET HEATER RELAY) . . . . . . ..
320 339
SWITCH GP-MAGNETIC (24-VOL T) (START RELAY). . . . . . .. . . . . . . . . . . . . . . . . . ... SWITCH GP-MAGNETIC-AIR INLET HEATER. . SWITCH GP-MAGNETIC-MAIN RELAY. . . . . . . .. SWITCH GP-MAGNETIC-START RELAY. . . . . ..
285 339 340 335 336 337
SWITCH GP-MAGNETICSTARTING AID HEATER RELAYAIR INLET HEATER RELAY. . . . . ....... SWITCH GP-PRESSURE (FUEL) . . . . . . . . . . . . . ..
SWITCH GP-PRESSURE (HYDRAULIC) .. SWITCH GP-PRESSURE-FUEL . SWITCH GP-QUICK COUPLER
SWITCH GP-RIDE CONTROL ..... SWITCH GP-ROCKER (THIRD FUNCTION SELECT)
............
338 152 155 158 527 341 . 342 958 960 1127 1128 1129 343
SWITCH GP-ROCKER-QUICK COUPLER, BUCKET/FORK SELECT, KICKOUT. . . . . . . . .. SWITCH GP-ROCKER-REVERSING FANVARIABLE PITCH FAN. . . . ............ SWITCH GP-ROTARY . . . . . . . . . . . . . . . . . . . . . . . .. SWITCH GP-ROTARY (AUTODIG MATERIAL SELECT)....
1208 1217 345 346 344 228 348 230 232
SWITCH GP-ROTARY (AUTODIG MATERIAL SELECTOR) . . . . . . . . .. 226 SWITCH GP-ROTARY (LEFT BRAKE PEDAL) ... 1348
A32
INDEX
Name
Page
SWITCH GP-ROTARYAUTODIG MATERIAL SELECT SWITCH GP-SECONDARY STEERING. . . . . . . .. SWITCH GP-SIGNAL- TURN. . . . . . . . . . . . . . . . . SWITCH GP-TOGGLE .. . .. . . .. . . . . . .. . . . . .. . .. SWITCH GP-TOGGLE (GROUND LEVEL SHUTDOWN) . . . . . . . . . . . SWITCH GP- TOGGLE (HOOD TILT ACTUATOR) SWITCH GP-TRANSMISSION-REMOTE FORWARD, NEUTRAL, REVERSE CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. SWITCH GP-WiPER (24-VOLT, INTERMITIENT) (FRONT INTERMITIENT) . . . . . . . . . . . . . . . . . .. SWITCH GP-WIPER-INTERMITIENT . . . . . . . . .. SWITCH-PRESSURE (AUTOLUBE ACTUATION)............
347 349 350 352 354 404 404
355 356 395 357 789
T TANK GP-FUEL. . . . . . . . . . .. . . . . . . . . . . . . . . .. 198 TANK GP-HYDRAULIC 1021 TANK GP-RADIATOR TOP. . . . . . . . . . . . . .. 131 132 TANK GP-WINDOWWASHER 1415 TILT GP-HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 783 TIP GP-ABRASION....... . 1164 TIP GP-EXTRA-DUTY . .. . . . 1166 TIP GP-EXTRA-DUTY-K-90 1165 TIP GP-GENERAL PURPOSE 1168 TIP GP-GENERAL PURPOSE-K-90 1167 TIP GP-PENETRATION 1170 TIP GP-PENETRATION-K-90 1169 TIRE & RIM AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 591 592 593 594 595 596 597 598 599 600 601 TOOTH GP-LONG . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1171 TORQUE CONVERTER & HOUSING GPFREEWHEEL STATOR. . . . . . . . . . . . . . . . 602 TORQUE CONVERTER GPFREEWHEEL STATOR. .. . . . . . .. . . . . . . . . . . .. 605 TRANSMISSION AR-FREEWHEEL STATOR TORQUE CONVERTER. . . . . . . . . . . . . . . 607 TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . .. 150 151 SEBP3866-24
INDEX Name
Page
u UNIVERSAL JOINT GP
.
608 609 610
v VALVE & LINES GP-LUBRICATION . . . . . . . VALVE & LINES GP-LUBRICATIONLOADER FRAME, FRONT, VALVE & MTG GP-MAIN CONTROL2-FUNCTION VALVE & MTG GP-MAIN CONTROL2-FUNCTION, WITH RIDE CONTROL VALVE & MTG GP-MAIN CONTROL3-FUNCTION VALVE & MTG GP-MAIN CONTROL3-FUNCTION, W/RIDE CONTROL, LOGGING VALVE & MTG GP-MAIN CONTROL3-FUNCTION, WITH RIDE CONTROL, VALVE GP VALVE GP-BRAKE
VALVE GP-BRAKE VALVE GP-CHECK
VALVE VALVE VALVE VALVE VALVE VALVE
GP-CHECK-STEERING QUAD, CCS . . .. GP-CONTROL GP-CONTROL-AUXILlARY GP-CONTROL-HYDRAULIC BLOCK . GP-CONTROL-LiFT GP-CONTROL-TILT
VALVE VALVE VALVE VALVE VALVE VALVE VALVE
GP-DIVERTER (HYDRAULIC TANK) GP-DIVERTER-HYDRAULIC FAN GP-DIVERTER-QUICK COUPLER GP-DRAIN-ECOLOGY, HYDRAULIC GP-ETHER STARTING .. , . . . .. GP-LOWERING CONTROL GP-LUBE DISTRIBUTION. . . . . . . . . . . . ..
SEBP3866-24
VALVE GP-LUBE DISTRIBUTION11-INJECTOR VALVE GP-LUBE DISTRIBUTION8-INJECTOR · VALVE GP-LUBE DISTRIBUTIONFRONT, 8-INJECTOR VALVE GP-LUBE DISTRIBUTIONLOADER FRAME, REAR.
. 789 . 788 .
790
.
791 793 1071
786 784 1023 1032 1035 1026 1029
1044
. 1038 1041 897 CONTROL (SERVICE) . . . . .. 807 813 819 CONTROL-PARKING. 825 . . . . . . . . . . . . . . . . . . . . . . . . . . .. 987 1049 1081 1131 (RIDE CONTROL) 1081
VALVE GP-CHECK VALVE GP-CHECKAXLE OIL COOLER BYPASS.. . VALVE GP-CHECK-BRAKE OIL, PILOT OIL VALVE GP-CHECK-PILOT OIL VALVE GP-CHECK-STEERING ...
Page
Name
611 1047 1048 895 896 894 1075 1054 1050 1058 1052 1056 1000 1061 1060 1062 358 1063 794
VALVE GP-MAIN CONTROL-2-FUNCTION ..... VALVE GP-MAIN CONTROL2-FUNCTION, WITH RIDE CONTROL .1067 VALVE GP-MAIN CONTROL-3-FUNCTION ..... 1072 VALVE GP-MAIN CONTROL-3-FUNCTION, W/RIDE CONTROL, LOGGING 1065 VALVE GP-MAIN CONTROL3-FUNCTION, WITH RIDE CONTROL... . 1069 VALVE GP-MAKEUP . . 1058 VALVE GP-MANUAL-LOWERING CONTROL 1074 VALVE GP-MODULATING612 TRANSMISSION CLUTCH . VALVE GP-PILOTCOMMAND CONTROL STEERING . 897 VALVE GP-PRESSURE REDUCING1075 SIGNAL DUPLICATION . VALVE GP-PRESSURE REDUCINGSTEERING ". . . . . .. 900 VALVE GP-PRESSURE REDUCINGSTEERING-PILOT. 899 VALVE GP-PUMP CONTROLPRESSURE, FLOW COMPENSATOR826 BRAKE, HYDRAULIC FAN . VALVE GP-PUMP CONTROLPRESSURE, FLOW COMPENSATORIMPLEMENT, PILOT 1076 1078 901 VALVE GP-PUMP CONTROL-STEERING. VALVE GP-RELIEF & DIVERTER (HYDRAULIC TANK) ' 1002 VALVE GP-RELIEF (BRAKE) 1000 1002 VALVE GP-RELIEF (HYDRAULIC TANK). . . '" 1000 VALVE GP-RELIEF (LINE, AUXILIARY) 1054 VALVE GP-RELIEF (LINE, TILT) 1052 1056 VALVE GP-RELIEF (LOAD SENSING SIGNAL) .. 1006 VALVE GP-RELIEF-PUMP BACKUP. . . . . . . . . .. 903 VALVE GP-RELIEF-RIDE CONTROL 1080 VALVE GP-RELlEF902 STEERING CYLINDER CROSSOVER VALVE GP-RELlEFTRANSMISSION HYDRAULIC CONTROL 613 VALVE GP-RIDE CONTROL 1081 VALVE GP-SECONDARY STEERING. . . 904 VALVE GP-SELECTOR (STEERING) . . . . . . . . . .. 909
INDEX
Al3
INDEX Name
Page
VALVE GP-SHUTILE
VALVE GP-SHUTILE
1081 1084 1086 1052 1054 1056 1058 1081
(BALL RESOLVER)
VALVE GP-SHUTILE (BRAKE, HYDRAULIC FAN). .
.
1000 1002 1085
VALVE GP-SHUTILE-BALL RESOLVER VALVE GP-SHUTILEBRAKE ACCUMULATOR VALVE GP-SHUTILE-STEERING VALVE GP-SHUTILE-STEERING OIL VALVE GP-SOLENOID
1083 , 905 , 906 ' 828 1087 1088 1089 1090 1091
VALVE GP-SOLENOID (24-VOLT) (BRAKE, HYDRAULIC FAN) VALVE GP-SOLENOID
(DRIFT REDUCTION)
1000 1002 1052 1056 1058
...
VALVE GP-SOLENOID (HYDRAULIC LOCKOUT) VALVE GP-SOLENOID (PILOT PROPORTIONING)
VALVE GP-SOLENOID (RIDE CONT, LIFT CYL HEAD END). VALVE GP-SOLENOID (RIDE CONTROL, BALANCE) VALVE GP-STEERING VALVE GP-STEERING-HMU STEERING. VALVE GP-STEERING NEUTRALIZERCOMMAND CONTROL STEERING VALVE GP-STEERING NEUTRALIZERHMU STEERING VALVE GP-TIRE VALVE MECHANISM
VISOR GP-CAB
A34
INDEX
1004 1052 1054 1056 1058 . .. 1081
' ..
1081 907 909 912
'
913 577 579 GP . . . . . . . . . . . . . . . . . . . . . . . 71 72 73 75 1416
Name
Page
w WARNING GP-BACKUP . . . . . . . . . . . . . . . . . . . . . .. 359 WASHER GP-WINDOW............. . .... 1417 1418 WASTE HANDLING AR........................ 5 WASTE HANDLING AR-SCRAP . . . . . . . . . . . . . . . 5 WATER SEP & FUEL PRM PUMP GP . . . . . . . . .. 190 WINDOW GP-DOOR-LH 1421 WINDOW GP-DOOR-RH 1419 WIPER GP-WiNDOW 1423 1426 WIRING GP-AIR CONDITIONER. . . . . . . . . . . . . .. 360 361 WIRING GP-AUTOLUBE CONTROL. . . . . . . . . . .. 362 WIRING GP-AXLE TEMPERATURE-OIL. . . . . . .. 364 366 WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 368 376 387 395 402 WIRING GP-CAB-VARIABLE PITCH FAN .... 404 WIRING GP-CHASSIS . 410 414 WIRING GP-CHASSISVARIABLE PITCH FAN. 418 WIRING GP-ELECTRIC CLUTCHAXLE OIL COOLER PUMP........... 420 WIRING GP-ELECTROHYDRAULlC2-LEVER CONTROL, WITH DOWNSHIFT. . .. 421 WIRING GP-ELECTROHYDRAULlC3-LEVER CONTROL. . . . . . . . . . . . . . . . . . . . . . .. 423 WIRING GP-ELECTROHYDRAULlCJOYSTICK, 2-FUNCTION, WITH REMOTE FNR SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 425 WIRING GP-ELECTROHYDRAULlCJOYSTICK, 3-FUNCTION 429 431 WIRING GP-ELECTROHYDRAULlCJOYSTICK, 3-FUNCTION, WITH REMOTE FNR SWITCH. . ....................... 427 WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . .. 433 435 438 WIRING GP-ETHER STARTING AID. 441 WIRING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . .. 442 445 WIRING GP-LiGHTING-HOOD . . . . . .. 450 WIRING GP-LiGHTING-LOADER FRAME. . . . 448 449 452 WIRING GP-OPEN ROPS-HMU STEERING. . .. 453 463 472
SE8P3866-24
INDEX Name
Page
WIRING GP-QUICK COUPLER. . . . . . . . . . . . . . . .. WIRING GP-SECONDARY STEERING. . . . . . . ..
WIRING GP-SENSOR- TILT POSITION. WIRING GP-WASTE HANDLER.
SEBP3866·24
. . . . . . ..
Page
Name
479 486 487 490 493 495 496 498
INDEX
A35
MEMORANDA
A36
MEMORANDA
SEBP3866-24
MACHINE ARRANGEMENT 237-0234 CHASSIS AR SIN: K5K1-UP PART OF 237-0231 GENERAL AR SMCS-7000
i03287687 PART NAME
NOTE
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEl)
237-0423 1 BOX GP-BATTERY _~g_ JJ19-6728 _1_ CONTRQ~.gf>_~?UCKET . l100. 237-0421 1 _ CONTROL GP-SERVICE~RAKE ..__ .. _807 _:2::...4:....:1_-.=2.=...92::....:..._1 _ __:_1 COOLER & MTG GP~TRANSMISSION ..... 510 .. _. 2-'3'-7_--'-0_4_22 __ ._1_ COUNTERWEIGHT GP . ._ .._ __624 . 1:...,1:...=2,_-."'6.:::_9=56 _ ____:_1 _ __;:C-'-y=LI=.N,=D,=EliMI9 GP - ~TEER ING .. ---=-82=9.~_. .__..'!.._ ... . -=237 - 0424 1 FENP._~f!_9.e_. . . ._ .. -=6.::.33;::._ 1_---'-Y ..__ ._. __ ..__ ._~~I:_Q'!~.E; ---'-l_---'-F..;.R~A~!_~~:_LOAD~R_________ 647 y 237-0425 1 f'FI~~t: ~~-B~~FI_ __ __.. _ _ fi§~_ --.-----". -------y 237-0428 1 GUARD GP - FRONT:___ __ . ..__. 6;o...6""2-1 ____ .___________ SIN: K5K1 -1503 . .--:- _ _ .-'Y'.... _ .. ___:3:__::Oc.:_7_".=_0.::_66::_c5=---_c.:_1 GUARD GP - FRONT ... .__ _. .__ . ._§_63 ._ ___ ... _ _!> {f-J: I(!}I( 1f)Q1-!W . ___._'! . 1;_;1:...=2'--.;:::_6.::_95=-3=--_ _..;.1 __ HITCH GP - ARTICULATI Ng _. ...._. .. 6_8_7_ 1_ __:_Y _:2=5:_:1_-c.:_1_:_70:::_:O"-_1 HOOD & GUARD GP __ 689_ 1 .__ .. S'-'f_N_:_K_:5-'...K_..;.1__11.c.c8:_cc.1 ------_ --'1_----'-y _:2=9:.::2,_-.;:::_6.::_OO:::_:O=--__ _:_1_----'-H.:_::O:.:::O.=D_::&:_cG=U::.:_A..::.R=D--=GP ._ . 7;_;O::..;O __ ___ .... _."_"_"'__._ .._.._. ._ .~.W.J.:_~_Q_~Ll_1~2 -UP __ . _.. .._ _ -'Y'-. . __ ..... _.?_:[!.~.Q_~Q __ _1__ .. __ l,_~P[}E1LG.P .. .._ . ....:..704 Y 237-0431 LINES AIR 143 -_._. __ .,,-_. __ ._-----_..1 - ----,_-_-_GP-AFTERCOOLER ----.-._---.-__ Y ._._ _._. --=2=3_:_7-'-0::...4:...::3::....;4'--_ _:_1_--=L.=-.I N:_:;E=-:S::_G=P,--_:C:.:..A=S__:H=E::...A,-,-T.=E,-,-R__ . ----'1:...=2=-93 .__ Y'. _. .?_3_7_-_0132 __ 1_. .~I NES__(,l_P -_FU,,-,E=-=L:___ .. _ . _. __:1-=6?_ I--Y---------.--_.?:}_?":.Q_4~;L __ J _. __ ._~!_NE_SGP_~_gF1 __EA_S_E .. 723 ... '1.__.. _'._. -'2=3::._:7_--=O_:_4=35-=-_ _:1_ ___:L=-:I:.:cN=E=S_::G:.:_P_-.:_:H..:_:YD::_:R..:.:.A.:_::U=Lc::_I.::.C_::Oc:=_I.=L_:C:_::O:.:::O=L=ER:.:__ . __._. _:9:..;:8:.:::3_1 .__y. _ ...._..._..._..__._. ---=2'--"3'-'.7_--=..0-'...43=-6=---_'-'-1_---=L'-=I'---'-N-=ES-=--=.G-'-P_S=-T,---,-E=-=E'-'-.R,-=,I-'-'.NG=--.>(-,-H,---,-MU-=--=-S,-,-T.=_E E=cR-'.-'I'-'.N'---=G_;) .. _.. 8::.:3::_:9:__1 __'i...___ ..__... __ . ._._ .. _._. =23::_:7_-_::Oc..;.4_ c::.3.::_B ____:1 _ ____:L::.:I::..;.N=E:.:::S_:G::.:_P_-'-'-T.=_O:.:cRO=U=-::E:_C::_cO::.:_N.:_:V_C::_cO:_:O:..;:L:.:::Ec:.:R_____ _ 5::_c5:__::2::___1 Y ?:3!-Q1~~ 1 L!fljE~QP:_!\I~!~Fl (11~1:)!~!OFlL . .. _._---- 100 ._--1_---'-Y 1:...c1;_::2:_-=6=-97:....:3"---_~1 _--=L.::: I~JS_§f'~~T_E_EF!. ING FRAME LOCK --. __ . ._------_. 731 __ -. --742 1---_ _:_Y _:2=-4:_::S:_-_:_4.::.0B:::_:3=-_ _:_1_----'-P_:_A.::.:..N-=EL GP-SIDE . __ .. _ ___ . .... _ ..._ _ -'Y'--._ .?.F_-(J4_"!.Q_ __ ._L__. PLATE & FILM GP __ . .J_4_4_1_ !>!f-J: K§~1-11~1, 15jH-UP 1---------------_ ..-.-.. -.. I--__:...Y .?~{3 {}Q1.5_. __ L._ .. _.PLATE &_fJ_!'_~_Qf.. __ _ . 1_4_48_ .. __ .. _ =S'--'I N_:_::c_;..:.K5::.:K_:_:1c_:1-=8.=2_..;.c15::._:0:_::3:___ __ .._ . _ Y 237-0443 1 RADIATOR&FANGP 119 ... _._._ .._-_._---'-----'------------''---'-----'-------------_.-_. I------'-y-----.....-..... __ . . . .?{}_?_:=O_4-'-4:..=5~ _ ____'1'--_ SHIELD GP-ENGINE COMPART_~~!H . ___l_4§_ _.._.'1. ..__... ___:2=-=3:_:_7_-=0_:_44..:.:7'--_ _:_1_-----"S=UPEQfjT_ QP - AI R INLET _._ _ __. 7..-'5=-4~_ _ .__ Y . __::2:_:_0..:;_O_O-=...O::...;O,-,B:___ _ _;_l_ __::Sc::_UPPOR_TJlP - VALVE & FJ~JER (SERVl(;;_~ 9ENTER) 755 Y gi()-.~1?'Q 1 T~~~~-EUI:L ..... .._ . .---.:198 t---y. .._._._. -=2'-=3'-='6_.::_90=-3::..:9'---_-'-1__ W~::..A=S'-'-HE=R_;__::_GP'--'-lJ-'-"H=Nl?Q!L_. __ ..__ 1 ~E_ ~SE~BAI~-~=-L-L::-..:U::..:S::...:T_:_R::...:A:.:..T-=-IO::.:N_:___----------------..... .. ._.._
y 1_---'-y I-__:_y-----I--__:...Y Y __ Y .
.
.
_
__
SEBP3866-24
MACHINE ARRANGEMENT
1
MACHINE ARRANGEMENT 290-8110 CONVERSION
AR-MACHINE-INCREASED
POWEROPTION
SIN:
KSK1-UP AN ATTACHMENT SMCS-7000
i02840271 PART NAME
NOTE
PART NUMBER
QTY
Y ------
237-0966 237-0963
1 1
Y
235-1424 155-5600 237-8187
1
Y
--
y
-
----
Y Y -SEPARATE ILLUSTRATION
1
1
1
2
3
5
4
6
(PRODUCT
SEE PAGE
LEVEL)
ELECTRONICS GP - IMPLEMENT ELECTRONICS GP-MONITOR (CATERPILLAR MONITORING SYSTEM) ENGINE AR-COMPLETE SHAFT GP-DRIVE TRANSMISSION AR {FREEWHEEL STATOR TORQUE CONV}
238 239 8 584
607
237-0231 GENERAL
AR
SIN: K5K1-UP SMCS-7000
i02245863 PART NAME
NOTE
Y y y
PART NUMBER
QTY
237-0234 _--_----_237___:_Q_?_~5 235-1422--237-0238 ------------------237-3995 ----_._- 243-1076 237-0240
-
..
-._-
Y Y
Y
Y -----~...---.-.- ---Y-SEPARATE ILLUSTRATION ------------_._. __ ._---
1 1 1 1
1 1
1
1
2
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
CHASSIS AR --------_-_--_-_--
1 ._. .... .. _--ELECTRICAL AR 237 -----_._- ---------------_._--_'_ ..-_._--_ENGINE_-------------------------_AR -COMPLETE 6 ------ -----------_ .. .-- ---------HYDRAULIC AR - 2 VALVE 947 INSTALLATION AR - ENGINE 14 OPERATOR AR-ENCLOSED ROPS (HMU STEERING) 1320 POWERTRAIN AR 566 _._-- - . ..__ ._----_._-,---- __ -_._ '
__
__
---_.
_.-
__
---_.
__ ..
-
276-5451 MACHINE
AR-vALUE PACKAGE
SIN: KSK1-UP AUTODIG, PAYLOAD CONTROL AN ATTACHMENT SMCS-7000
i02400313 PART NAME
NOTE -_.
Y __ --_. ---"_-- ---y
-----
PART NUMBER
--
Y-SEPARATE ILLUSTRATION
244-3253 244-4478
QTY
1 1
I
"
3
4
MACHINE ARRANGEMENT
6
iPRODUCT
SEE PAGE
LEVEl!
CONTROL AR - AUTODIG MONITOR AR-PAYLOAD -- --.-_
2
5
225 -1312
-
SEBP3866-24
MACHINE ARRANGEMENT 276·5452
I NEAR-VALUE
MACH
PACKAGE
SIN: K5K1·UP CCS, YARD LOADER AN ATTACHMENT
-
SMCS-7000
i03287668 PART NAME
NOTE
PART NUMBER
y Y Y
y y
-----
----
..
Y
y Y
r----:i---r---Y.-Y y
------_. Y -SEPARATE -----_--
QTY
243-6623 263-5255 244-3442 ._----._- ._ - - 248-7613 ------------235-5279 235-8560 244-5585 -----_-_._. 250-0337 259-1999 284-4739 244-3922 -- __ ._-- .. _,. 131-2633
1
2
3
4
6
5
SEE PAGE
(PRODuCTtEVEl)
1
AIR
1
CONTROL AR-AUTODIG
1174 225 1 CONTROL AR·RIDE (_2-VALVE) 927 ------------_ 1 .. ... -FENDER GP _._-.------ 635 _---- --_ -_-_-----_ 1 LIGHTIN(U~!!-SIgNAL (COMMAND CONTROL STEERING) 264 270 1 LIGHTING GP - FLOOD ( HID CAB FRONT L_F!_EAR) 1436 _~ ___ .!::._!NES GP-DIAGNOSTIC (REMOTE PRE.SSURE_TA'=~L LUBRICATION AR-AUTOMATIC 1 732 1 1307 MIRROR GP-REA.:R VIEW (HEATED) 1358 ._-1 RADIO GP (AM/FM/WB/CD PLAYER) 1 STEERING AR-COMMAND CONTROL 888 -.._- ---- ... _ - --- - - _ .. ,-._-------1416 VISOR-------_,_----_.-,._---GP-CAB 1 ._--"--. CONDITIONER
AR
(COMMAND CONTROL STEERINGL
-
--'-
-
--".-
I
- -- ---
ILLUSTRATION
- - -- --
--_----_----_._--
._-
276 ·5456
MACHINE AR-VAlUE SIN: K5K1-UP HMU STEERING AN ATTACHMENT
PACKAGE
i02502710
SMCS·7000 PART NAME NOTE
PART NUMBER
Y
..
y
f------
248"7613 --.... ___ ._' .._--_._ 244-3599 --- ----
--
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
1_._ .... _ -----. FENDER GP ~--.-~.--..--.------1 L!(]~I!fI!(] ~B-§_I(]~~L
.._ ..
...
...
__
284-4739 RADIO 1 131-2633 ------1..---------_.VISOR
.
Y Y -SEPARATE
ILLUSTRATION
.
GP (AM/FM/WB/CO GP-CAB
--_ .. _----_._---
635
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PART NUMBER
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SEE PAGE
{PHODUCTI.EVHj
241-G_S73 1 BREATHER GP______ 78 4:_:_W:_---=3_:_4:::_:62=--_ __:_1 _---=CA=::::Rc:_:R,:-::I:-=-E_:R GP - SEAL ------'1'---=6'--1 -=2~7~_9=__0=--4_:_:9:_::8 _ _____;1'----_C"---'O'--'--N'-'-T-'-'.RO-=L=---=-& MTG GP - ENGINE ELEK ----'2=2=3_1 ?~!_-~1~§_ _ 1 ~QyER GP-CYLINDER BLOC_!_<_----:---,---,---,---:---:--_----=-____ 19 1_1§_-1727 1 COVER GP-FRQ~T li()lJ!>!~(3iACCESSORY DRIVE} 20 _______?__§1_~ ?~'_'=2_"__8 _ ______'_1 _ _____=:C:_:::O-:=-,V~ER'_'_:=G:-P ---=,V,:-,-:-,-A.l,'yE M",-,E~C~H,,-AN=I Soo:M::___________ __2_4_ _____:_1_§_5-4557 1 DAMPER & P--=U=L=LE=----:Yc_G=P __c4c_:_4 __ 118-2073 __! RR~IN GP-ENGINE OHo _1!? __ ----=2__:46,:o_---=2=9=3--'---1 _ ______'_1_----=E=L=BO_::_:W:o-=~P_~A!FI I!'JLET 139 "'237-9821 1 ELBOW GP-WATER -----=9:.::9:__, 291-9173 1 ~NG~NE AR-CORE 1-'----'3=--1 258-8723 1 FASTENER GP-CYLINDER HEAD ---'--'46=---. -=218-0859 1 FASTENi:!! (3fl-()~M_fl~R ~ fl~_L~i:Y 4_:__:_7----1 116-4556 1 ~fI~T~NER GP-FRONT 1-!9J!§!NG_ _ __ _ 4-'--'8=--. __:2=-=3?-g_~73 1 FAST~_N_ER_GP_-FRONT HOUSING (BASIC GEARS) 49 _ 237-9836 1 FILLER GP- ENGINE OIL __ _ ___:7---=9'--1 237-9823 1 FILTER~!-ml:!>_(3p-FlJEL {SECO~D.A.RY) _____:___:15::_:=2'------1 189-5433 1 FILTEFU~P-~~gINE OIL _ __ @___ ____:_7f-_O_!P9 1 _FJYWHE~I,QP_____________ _ 51 297-6462 l _EUM_I:~_DISPOSAL GP _ --='8:::_c4:__, 308-0948 1 GAUGE GP-_QIL LEVEL {DIPSTICK} {ENGINE} 87 197 - S210~ __ ______:_:_HO=U=S:_::I_N~ (lP -~!- YWH.::::EE~L=-----___________ _ ___ 54 ---'2=--:3=---:.7_-9822 1 LIFTING GP_~_~!'J~=I:_:cN=E__________ _ _ 58 !g-?_1!_~ 1 LINES GP-ENGINE OI_L -------'8"--8~'____ 187 - 6279 1 LINES GP - TURBOCHARGER OIL 90 -------_-_--238-4802 1 LINES GP-WATER (~~_(g_NEL__ --=-1_13 183-6845 1 __ MANIFOLD GP-EXHAUST (DRfl______ _ ___ . -----'----14-'----'5'------. 21~-(.)~l!?_ 1 MOUNTING GP-ALTERNATOR . 5::::_:9:::__1 ___?_01-6850 t __ -----'---'PA:_::N--'---=GP:_-----'O:.=I=L________ ___ 61 ____:_1=59,,__030__::::3_------'1 _ ___:P--=L=UcG"'QP - GX_l.J_toJl?,--=E:_:_R_:_.--"B=L=O=CK:__:__ §~__ 162-8068 1 P!:-.tJ_~ (3~-__ ~!,!~__l~~_____________ _ 65 __:_:17_g~Q!5_~ 1 J:lLJh!:E_'Lgf:l_-:.!Q_LER (BELT TENSIONER) _~§L __ 238-4803 ..... 1 PUMP GP-FUEL PRM & PRI~_f!bI_EB 186 --=2:.=_O-=--9_-4_:_:6:.=0__::_0_ 1 PUMP GP-WATER 117 115 - 4210 _ _ 1 SEAL GP - CRANKSHAFT _ __ _ 69 7C-1770 1 __~_~AL ~P-FLVWI-II:I:L HOUSING _ __ __ 70 238-4808 1 _!?~!'J_~Q_R.GP-ENGINE ~OO _ 1?_!J-8780 1 COVER GP-AIR INLET (INCLUDES HEAT~RLh 1~_L ?1~-~?_?:3 1 STARTIN_§_~m_G_f __{WIRING) 319 198-27_:_14_:__ __:_1 _ ____:_:W-=-IR:_:cI=N_:_G---:: 9_P_~_I:NG1NE: 433 __:_1
Y -----------_____:Y'-------____ Y Y __
QTY
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--------------------:-----=---=-:---::-:-:-:-~:__::_::____=______=____=______=c_,____-----------I
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ENGINE ARRANGEMENT
-----------------------------------------------------1
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SEBP3866-24
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ENGINE ARRANGEMENT
.
ENGINE AR-CORE
235-1423
SIN: PART OF 235-1422
KHX1-UP ENGINE AR-COMPLETE
SMCS-1000
i02427428 PART NAME
NOTE
PART NUMBER
Y Y
212-4289 117-3643 2p -9120 210-5590 221-4482 219-5849 205-1321 165-4446 191-0461 212-3652 222-5900
-
y
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268-1839
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258-2403 232-3717 247-0829 ---
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2
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
CAMSHAFT GP COOLER GP-ENGINE OIL .-~--- - - -- -- -- -_-_COVER GP - FRONT HOUSING CRAN!<_SHAFT GP -----------CYLINDER BLOCK GP CYLINDER HEAD GP --_. -GEAR GP - FRONT --_- --.- ---HOUSING GP - FRONT -.. --,_-"_-LINES GP-- - ------- --_- INJECTOR HYO PUMP PISTON ~_ROD GP .. _'-."-" --PUMP -_-_ & MTG GP-UNIT INJ ---HYD PUMP GP-ENGI,,!~ OIL PUMP GP-FUEl INJECTION -- -------_-_--S/N;__~_HXl-409 .. --PUMP GP-FUEL INJECTION ~l~:KHX410-UP .. _-TURBOCHARGER GP - --,_ VALVE MECHANISM GP _-----_--_--ELECTRONICS GP - ENGINE RATINGS ------_. "_--
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15
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SIN: KHX1-UP PART OF 235 -1424 ENGINE AR- COMPLETE AN ATTACHMENT i02427290
SMCS-1000 NOTE
___ Y Y
PART NUMBER
QTY
PART NAME , 2 3 4 5
6
SEE PAGE
(PRODUCT lEVEl)
?1 ?~_42_8_9_ _ 1 CAMSHAFT GP _ _ !1_7-:~~1_~ 1 COOLER GP-ENGI~~_O_IL ____y____________ 211-9120 1 COVER GP-FRONT HOUSI~9 t---y--'-----------------------'2=----010-5590 CRANKSHAFT GP t--___:__y--------g?_L1482 1 <_;y_I:Jt'4_gERBLOCK Gfl_ y __~! ~ - 5~1_~ 1 CyUNOER HEAO G1:._______ Y 205-1321 1 Jl.~_~R_~P-FRONT __ .Y._______________ _ H~5-41'16 1 HOUSING GP-FRONT __ I--___:__y-------__ 191-0461 1 LINE~H1_P- INJECTOFI HYO PUMP Y 212-3652 6 PISTON & ROO GP 1-----'------------------- ---------------------------------------------___ ¥_________ __ 222-5900 1 PUMP &_M:rG GP-UNIT I",N=J_:_H_:_:Y--=-D t--_Y--'-------'---19=-c2=------=2'-=-9-=-8_L E.lJMP GP-ENGH~~QIL _ __ I--Y--'--------------222-5958 6 __.EllMp_GP-FUEL I_~JECTIOt-J ___________ :31t-!: i(1-!!<1-410 _ __ _ I-------'---Y------------'2~6:.=8'_-___'__18=__:3"-'9::____ .!5 ....EY_fvlPGP - FUEL INJ ECTION _ 1-$_!f>J:_l
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12
ENGINE ARRANGEMENT
1 of 1
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SEBP3866-24
ENGINE ARRANGEMENT 291-9173
ENGINE AR-CORE
SIN: KHX849-UP PART OF 291-9171 ENGINE AR-COMPlETE AN ATTACHMENT SMCS-1000
i02576333 PART NAME
NOTE
--
Y Y Y Y Y Y Y Y Y
PART NUMBER
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Y Y Y y
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Y Y - SEPARATE
SEBP3866-24
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ILLUSTRATION
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212-4289 117-3643 211-9120 210-5590 ---- --221-4482 219-5849 205-1321 165-4446 -- - ----191-0461 212-3652 222-5900 192-2981 268-1839 258-2403 232-3717 -----291-9175
QTY
I
1
1 1 1 1 1 1
1 1 6 1
1 6 1 1
1
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(PRODUCT lEVEIJ
CAMSHAFT GP --COOLER GP-ENGINE OIL COVER GP-FRONT HOUSING CRANKSHAFT GP CYLINDER BLOCK GP CYLINDER HEAD GP qEAR GP - FRONT HOUS I NG GP - FRONT LINES GP - INJECTOR HYD PUMP PISTON & ROD GP PU'4P & MTG GP - UN IT I NJ HYD f'lJ~f> (if> - E,,!(iI fl!_E()! L_ PUMP GP - FUEL INJECTION _ .._--TURBOCHARGER GP VALVE MECHANISM GP ELECTRONICS GP - ENGINE RATINGS
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95 21 28 ._---_
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52 55 172 62 173 93 --184
151 71
----------_
ENGINE ARRANGEMENT
13
ENGINE ARRANGEMENT 237-3995
INSTALLATION AR-ENGINE SIN:
K5K1-UP
PART OF 237 -0231
GENERAL AR
SMCS-1000
i02714047 PART NAME
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y y y
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PART NUMBER
QTY
.g~!_-1848
1 1
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SEE PAGE
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L_LI ti~§_ GP_-MR.
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14
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83
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89 .__ 171
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60 1 _ M()lJNTm(i(ip-ENGINE ~ TM~N .__ --=20..;:3,-,-7_4..:...;8::..;:5,"'3 _ ____:1_----"-M=U.:_FF'-'L=E'-'-'R;__:G:::_P . __. . ___:_1-'-46=--1 1_1!_-1_275 J_ .. _~Tf\.R_UNG MOTOR GP-ELECJ.R!9_{G_Ot-_QWE'<\T_ljE.RL __. __ . __ 3_?~_
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168-8976
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SEBP3866-24
BASIC ENGINE 212~4289CAMSHAFT GP SIN: KHX1-UP PROVIDES A CAMSHAFT WITH 48 MINUS 1 TIMING MARKS PART OF 235-1423,235-1425,291-9173 ENGINE AR-CORE ALSO AN ATTACHMENT SMCS-1210, REF NO
NOTE 1----
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1211,
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5
___:P:-=L::_:Ac:_TE=---:-::,T~H.:..:.RU=S,,-,T,----
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AS . KEY - WOODRUFE
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GRAPHIC #1
SEBP3866-24
QTY
212-428;:;_:8:___1;__
2A
____
NUMBER
PART
1 of 1
901099239
BASIC ENGINE
15
BASIC ENGINE 4W-3462 CARRIER GP-SEAL PART OF 235-1422, SMCS-1160, NOTE
i03140587
1161
REF NO
GRAPHIC REF -_ ..-_.- .. 1~ .. _ .._----
---=2'-------__
1
SIN: KHX1-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
_____________ =L 4 I-------=M_::___-----=S'----_
1 1 1 ____:l:__ 1
6 I~M:::_-_:_:M=E_:_:TR_:_::I:_:::C_:_P_:__A::_:_R_:__T
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2W-6546
1
1
2
3
4
5
SEE PAGE
6
g4 !_~_t~7_'____=6'-------_1 239-0583 6V-3538 6V-3940 9M-1974
1 2 8 8
GASKET
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2
4
SECTION A-A
FRONT VIEW GRAPHIC #1
16
BASIC ENGINE
g01239787
1 of 1
SEBP3866-24
BASIC ENGINE 222-5947
COVER GP-CYLINDER
BLOCK
SIN:
KHX8041-8045 PROVIDES BLOCK COVER GP WITH REAR STUD AND SIDE COVER BREATHER PART OF 235-1422,235-1424 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS-1201 NOTE 1
___ C
1 _:2"---=--3 __ 4
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REF NO
GRAPHIC REF
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1
2
3
4
5
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SEE PAGE
6
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(M8Xl.25X52.75-MM)
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222-589=3_----,---1 COVER AS _--:-------:~---------------_____o6'---'-V_-5=--c6=----=9---=8_----=2'----__ ---=--SC=R=E=W -BUTTON HEAD (M4XO. 7Xl 0 -MIv!L _:2=--1:__::0:_-=33=2::__:1:_______::__--=S:__:_T--=-UD=---( M8X l---,_?_§__:-_It!Q_) --=--5C-'-----__:_7-=2--=--6--'---1 _----'---_------'--'--=--NUT (_!.18 X 1_,_g_§__:-_T!:l_Q_) ~!:2_3_1?_ 23 BOLT (M8Xl.25X30-MM) 8_T_=_42_2!_----'---1 __ W-'--'--'A---'--'S'-'--'H=ER'--'--.-__:_H_c__A"---'R-=--O__._(--=-8--'---. 8=X__:_1--=--6'----'-'X2=----__:_M=M__:_T-'---CH'--'--K)<-9M-1974 22 WASHER-HARO (8.8X16X2-MM THK) ~_U_-8_8_4L_ __ _ _ SEALANT - GASKET
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GRAPHIC #1 SEBP3866-24
QTY
~~_:~~~~ 1 C::_:O:_:V--=E_:_:_R _1!:'_=~918 3 ----"C'--'=l~IP'--4_:__Y:_----=9--=-65=2=-----_____:3=-----_GA=-"'SKET 277-4421 2 COVER_:_§_H)E ?~-~!!?~
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g01352930
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17
BASIC ENGINE 238-0371 COVER GP-CYLINDER
BLOCK
SIN: KHX1-8040 PART OF 235-1422, 235-1424 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS-1201 NOTE
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PART NAME PART NUMBER
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2
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SEE PAGE
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2'11-6544 1 COVER 4P-5918 2 CLIP 4Y-9S52 3 GASKET . 7W-3_1!!_1 2 _Y_Qy~R-~~9~ ._... ...._.... 7:....::'N::_-3872 6 SLEEVE _. 8E-9571 8 WA~!:I_E_R.~.t!~RD (8~!
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GRAPHIC #1 18
BASIC ENGINE
gOll18434
1 of 1
SEBP3866-24
BASIC ENGINE 257-9145
COVER GP-CYLINDER
BLOCK
SIN: KHX8045-UP PART OF 235-1422,
235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
SMCS-1201 NOTE
i03173501
REF NO
GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
SEE PAGE
5
1 2 3 _-----
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LEFT SIDE VIEW OF ENGINE
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5-9
2-8-13-10 SECTION
B-B VIEW A-A
GRAPHIC #1 SEBP3866-24
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g01385413
BASIC ENGINE
19
BASIC ENGINE 118 - 1727
COVER GP - FRONT HOUSING-ACCESSORY DRIVE
SIN: KHX1-UP REQUIRED ON ENGINES WITHOUT FACTORY INSTALLED AIR COMPRESSOR PART OF 235-1422, 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS- 1151, NOTE
REF NO
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1 2
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1166 GRAPHIC REF
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1
2
3
4
SEE PAGE
5
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20
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BASIC ENGINE
g00897312
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SEBP3866-24
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BASIC ENGINE 211-9120
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SIN: KHX1-UP PART OF 235-1423, 235-1425, 291-9173 ENGINE AR-CORE FOR USE WITH OIL FILLER ALSO AN ATTACHMENT SMCS- 1151, NOTE
REF NO
1
1166
i01622046 PART NAME
GRAPHIC REF
PART NUMBER
166-1776 126-1757 136-0822 166-1781
1
1A 1B 2
QTY
1
2 2
I
2
3
4
SEE PAGE
5
COVER AS -FRONT WASHER STUD GASKET
FRONT HOUSING GROUP
2
GRAPHIC #1
SEBP3866-24
1 of 1
900849279
BASIC ENGINE
21
BASIC ENGINE 222-5952 COVER GP-VAlVE
MECHANISM
SIN:
KHX1-409 PART OF 235-1422 ENGINE AR-COMPLETE FOR USE WITH ENGINES THAT USE SIDE COVER BREATHER AND REQUIRE NO TOP OIL FILL SMCS-1107 NOTE
i02579668 PART NAME
GRAPHIC
REF NO
REF
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
PRODUCT LEVEL
g'!ti-~()~:J _ 13 SLEEVE-SPACER =-24_:_:9:_--=-O__:__15=-cO,--_1:___C,,--,O,--,-V-=ER,-,---=G_o__P ----'-VAl.,yE ME(;IiA~ I ~[\~!= __ J _ .:__ 2j_7_~??_Q.1_____ SEAL-BULK_L::n-P_~) (Y~.!,._VE MECHANISM CY 3 2::_c4=2_c-2=-4:__:1__:_1 _ ___:__1_--=--CO::_cV-=E-'-'._R GP_~_Y_f.-_!:_YEMECHANISM (TOP) M 4 1 __:0=-=9=9_-=36=--4=9c_ _ _______:_:13"'---------=:B=OL l__(M_§]< 1 • 25X40 - MM L____ _ _ _ -----'5'---_1-,--:-__ 8=--=T_-__:_:42=2::_c4:_____:__13=---_____:W::_:__A=S::_::HE=R - HABR {E!. 8X 16X2 - 114M THK} C - CHANGE FROM PREVIOUS TYPE J -ORDER BY DECIMETER M-METRIC PART _Y-SEPAR~TE ILLUSTRATIQ~ _ 1 1
1 2
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EXPLODED
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GRAPHIC
_sr~u
#1
BASIC ENGINE
A
901060391
1 of 1
SEBP3866-24
BASIC ENGINEMECHANISM R GP-VALVE
2
42 - 2411
PART SMC
COVES/NO KHX1-UP GP-VALVE MECHANISM OF 222-5952, 261- 3721 COVER
7 -
S-110
R 217-5701
~~:":"':"~RE~F-GGR!RA~!P~HIIC PARTNUMB. -----~:-I~~A~R~T~NAME QTY NOTE NO 1
REF
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GRAPHIC
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2
3
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PRQDUCTLEVEl
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_MECHANISM
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_
DECIMETER
#1
SEBP3866-24
SEAL _BULK (2
1 of 1
901228298
BASICENGINE
23
BASIC ENGINE 252-2328 COVER GP-VALVE MECHANISM SIN: KHX8046-UP FRONT AND REAR ENGINE OIL FILL PART OF 235-1422, 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
SMCS-1107 NOTE.
i03287675
REF NO
1 lA 2
1-----
C C=-- _ ____:3=---__ I_---'-C __ _c3'-'..Ac____ M"'---__ 4_,____ __ 5 1 ---=-6 1__
...
----------
__:_7
1 1--
.__
I---------:__.-
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C-CHANGE M- METRIC
GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
SEE PAGE
5
1 310-9247 1 1_,____ __ --=30::::_4.:_-_:.4=92::_:4:__. __ L ._. __.§~AL AS (VALVE MECHANISM BASE) 1 _g_?~_~~_~~fl 13 SLEEVE-SPAC~!L _ _:_1 ... 2_8_8-_91?~.__ 1 COVER GP - VAL VE M=:EC:::,:H_::_A.::.:N.=_I S=M:.:___ _ :___ __ --=2.::_:72=---=Oc=3=88 1 _ ~~~l, -_V"L ~!=_ C;()_Yi::R ._L ___Q~9_-_~~49 13 BOL T (M8X 1 . g5X,_:_40~-_,:.:M=M_L_) ,,--:-:,-,--:::-,..,-:8T~422~. __ 13 WASHER-HARDJfL_8X16X2-MM THKl :__ g_~I:.4~~L __ L __.._g_~_t\S-ENGINE ()_~h.::__F:::..:IL=L=E.:.:.R _ 1 _?f:~?~1! 1 _~~~l,-Q-IH::.:.NG=__ _ 1 ..... .~~4-4444 1 BREATHER A~ J~R_::_A.::.:Nc:_:KC=_'A="'S=E:.L)-:-c:-::----___:_ .__ 1~4_~()~()6 1 H§EAL (CRANKC~§~ B=-:cR=E::_cAc:_TH:_:_:E::_:_R'-Ll
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1
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SEAL - O· Rl_NG ~--:-=--------::-c:ELHAHJT {CRAN~<:;.f._~ BREATHER) (CRANKCA.;_:S=E.L.)__
6
GRAPHIC #1
24
BASIC ENGINE
901271004
1 of 1
. SEBP3866-24
BASIC ENGINE 261-3721 COVER GP - VALVE MECHANISM SIN: PART OF 235-1422
KHX410-3284 ENGINE AR-COMPLETE
SMCS-1107 NOTE
i02549683 REF NO
Y ___
GRAPHIC REF
1 __ -'---
1 ---'---
2 ----_---M
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1
3
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PART NAME PART NUMBER
QTY
I
2
3
4
SEE PAGE
5
2_42_- ~'!.t1;;___1'___C"_'Oo..:.V-=ER GP - VAL VE MECHANI SM 246-5083 13 SLEEVE-SPACER ----'2=-07--'1_-=.24-'-'10..:.7_1 COVER GP-VALVE MEC_tlt.NISM_(_B=.cA.c.=S.=E.._) _ --=24_:_4:_-4486 1 un~~~!,,~COVER (VALVE C_OY!=::.::R:._:B:::_A=S.::::.EL_) --=-0~99-3649 13 BOLTJM?X1.25X40-MML _ --=8:..:.T_-4..:.:2=2:..:.4 __ 13 WASHER - H~_I:!Q_(_8 • ax 1§X2 - MM .T:..::HK..:J.l _ 4--'C_-_:_96"-.1c.=2'-- SEALANT -SI_~ICONE .
23
•
.
_
B - USE AS REQUIRED M - METRIC PART Y - SEPA.RA TE I L L=US.::._T'-'..Rc..:A_:_cTI::_:O:.:_:Nc__ _
t:5 4
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3A
GRAPHIC
SEBP3866-24
#1
1 of 1
g01254079
BASIC ENGINE
25
BASIC ENGINE 261-3721
COVER GP-VALVE MECHANISM
SIN: KHX3285-8045 PART OF 235-1422, 235-1424 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS-1107 NOTE
,
i03285763
REF NO
GRAPHIC REF
SEe
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
PAGE
(PRODUCTLEVEl)
. _L __.__
.L
271-2417 1 COVER GP-VALVE MECHANISM {~.A~=E.,----) _ -=24_:_4::...----"4...:.48=-6,=-_ .... 1 SEAL-COVER (VALVE COVER BASEl. _ . ?_'!.~:§?~6=_.__ 1-'---_--=C=OV_:_;E=R'-'A_:_:S=--·=BA_:;:S=E:__ . . ..__ .. _ . C 2 273-2838 13 ~!:I:E~E-~Pp,_CER .. . .... ._----COVER GP-VALVE MECHANIS~ _..... 1 I__ C=--.~ __ . . L__ .__ .__ .288-9175 1 1 SEAL-VALVE COVE~ (VALVE MECHANISM) .._._._ ... _.... _._ .... _. _ ___ ----'3'-'..A'---- __ 1:__ __ --=2-'-=72.- 0388 BOLT (M8X1 .25X40-MML. ... _ 13 _.____:_M::.__ _ ____;4:__ __ 1-'--- __ ---=:.0~_~.:.:3~~9 5 1 8T-4224 13 WASHER-HARD {a. ax 16X2 - MMJ,_,_H"K..::.L__ l . ------_ .. ... _-C - CHANGE FROM PREVIOUS TYPE M - METRIC P~B.I__._... . .._.... ..._. . ._. _ ·····_·_···_·_··_·_--_·-----1 .._.1 1-'--1
1A_--
t------
----------
26
--
---
BASIC ENGINE
H
_
1 of 2
SEBP3866-24
BASIC ENGINE 261-3721 COVER GP-VALVE MECHANISM (comd.]:
i03285763
1A
GRAPHIC #1
SEBP3866-24
2 of 2
901272220
BASIC ENGINE
27
BASIC ENGINE 210 ..5590 CRANKSHAFT GP SIN: KHX1-5002 PART OF 235-1423, 235-1425, 291-9173 ALSO AN ATTACHMENT
ENGINE AR-CORE
SMCS-1202
i02557873
REF NOTE
NO 1
---_
..
J AB AS AB -_--_._AB
J
-
lA lB 2-
-
3
PART NAME
GRAPHIC REF
PART NUMBER
1
1 1
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1 1 1
...
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1
AS AB ------"_AB AB
1 1 1
ABF --_.-
1
1
---.-
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_.-_- ._--
271-5658 18-8705 2W-8147 212-4893 229-5153 ?_29-5154 229-5155 229-5156 107-7708 145-0168 145-0170 145-0162 145-0164
QTY 1
1 1 1
1
2
3
4
5
SEE PAGE
6 (PRODUCTLEVEt)
CRANKSHAFT AS KEY-WOODRUFF ._GEA!,U 50 - TEETH l BEARING-THRUST (STANDARD) BEARING-THRUST (O.25-MM US) BEARnm.:TH8!JST ( 0 . 5 . MM US) BEARING-THRUST (O.5-MMOSL. ___ BEARING-THRUST (O.5-MMUS - O.5-M_r~OS) BEAR~~G~MAUU STANDARD) BEARING-MAIN (O.5-MM OS) BEARING-MAIN (0.5-MM US - O.5-MM O_~) BEARING-MAI!!JO.25-MM US} BEARING-MAIN ( O. 5-MM US) n
6
._--_._----
-
------_--_
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AJ A-NOT B-USE F -NOT J - KIT
28
7C-7980
... __
.-
- "_---_".-
196-9519
1
__
.
SLEEVE -OIL SEAL ._. (THIS WEAR SLEEVE IS USED ONLY TO SALVAGE (REPAIR) THE REAR SEAL SURFACE OF THE CRANKSHAFT} ... _----
-_ ...
- ---
AVAILABLE REPAIR KIT@J._:_._. BEARING GP-MAIN (CRANKSHAFTL
__... ___.. ___ .
PART OF THIS GROUP AS REQUIRED SHOWN MARKED J SERVICES PARTS MARKED J
BASIC ENGINE
----
-
---- - ..
1 of 2
_--"_
'SEBP3866-24
BASIC ENGINE 210 - 5590 CRANKSHAFT GP (contd.) .
2
i02557873
3~ I
18
GRAPHIC #1
SEBP3866-24
2 of 2
g00977492
BASIC ENGINE
29
BASIC ENGINE 210-5590 CRANKSHAFT GP SIN:
PART OF 235-1423,
KHX5003-5022 235-1425, 291-9173 ALSO AN ATTACHMENT
ENGINE AR-CORE
SMCS-1202 NOTE
C__ ___
J
REF NO
-----'-1 l:..:_cA 1B 2
AB AS _A_IL_ AB
____...J_._
__-=3:.__ __
AB AB __ AB AB=--
i02682424 GRAPHIC REF
1. .....J
PART NAME PART NUMBER
-,2=2::...:7_-_ ~80
_?~:~!~! ___:1'----__ 1 1 ....:.1 1
1 ----'-1 _:l.__
212-4893 --=2=29=---=5c.:_1 ?~ 229-5154 229-5156 107 - 7708 145 - 0168
1~~- QEQ ..1~.~_:9162 _... 145-0164
2
3
4
CF!~_~~I:lAtT
5
6
SEE PAGE
(PRODUCTLEVEll
A~L.
..... _... ..__._ .._.
._._.... __
- -- -
6
__~~~R (5_0:_T~E_rHL _ ~EAR!NG.:IHR!Hrr .L§IA~RABRL _ .__B'!_AF!!!'j.G.::_lJ.m_UST {.Q_, 25 -_::.::MM:::".::_U.:::.SL__ 1 !3EARING- THRUST (O.5-~~ USL_. . .. . ~~Af!!r_J(]-!HB~§!(Q·§-~M()§L ._ . __ _J!EAI!!NG-_T!!!!Y.§LL9_.5~MM US - 0.5-MM OS) _BEAR I~_G..:_ MAIl'LL§I. ANDAB_I;!)_ __ _ !:lEA£! n~G_- MA.PL( Q, §.: MM.()~} _ .___!!EAB.!'~@_~~~!.!'!._(_Q.,§.:_MMUS - 0.5 - MM OS) _.~F~RIf.!<:L~IN (O.25:~_~_US)_ _ !3.~AF!.H~_G_~.MAI!'j(9· §.:_Iv!M!!.~L _
1 ._ ...
_
...
7C-7980 -
------
-
BASIC ENGINE
1
~~~-~1~~
AJ 196-9519 A - NOT PART OF THIS GROUP B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE F -NOT SHOWN J = KIT MARKED .4_SER\,!g_~~ PARTS MARKED J
30
1__
1
1~.::!i?'9~._ :1. __ . __.I<_E_'(.-WOODRUFF
---------_
ABF
QTY
S'=E.~\lE:in_L~EAL .".,..,--,--,-:-,:--:-----, (THIS WEAR SLEEVE IS USED ONLY TO SALVAGE (REPAIR) THE REAR SEAL SURFACE OF THE CRANKSHAFT) _AVA!l,AB_L_E Ri:!='_AIR_I
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1 of 2
SEBP3866-24
BASIC ENGINE 210- 5590 CRANKSHAFT GP (contd.) .
i02682424
lA
j
3~ 2
V!\) I
18
GRAPHIC
SEBP3866-24
#1
2 of 2
g00977492
BASIC ENGINE
31
BASIC ENGINE 210-5590 CRANKSHAFT GP SIN: KHX5023-UP PART OF 235-1423, 235-1425, 291-9173 ENGINE AR-CORE ALSO AN ATTACHMENT i02682428
SMCS-1202 REF NO 1 lA 16 ... _2
NOTE C --
J AB I--_AB AB --_--AB t--~-
A6 AB --_--AB ---AB
GRAPHIC REF 1
1 1 1 1
1
--
3
1
1 .... -
1
1 - --
1
-
1
_AE!F
-
---
QTY
______ 271 ~5658 18-8705 2W-8147 212-4893 -.---~----~229-5153 229-5154 229-5155 229-5156 --------~-10?~_7708 145-0168 145-0170 145-0162 145-0164
1
-
1
-
PART NUMBER
-
7C-7980
-
AJ 196-9519 --- --_._----A-NOT PART OF THIS GROUP B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE F ·NOT SHOWN __4___:_!
32
BASIC ENGINE
1 1 1
0-
1
--.. -
PART NAME
--
6
._-1
1
2
3
4
5
I;
tPHQDUC
SEE PAGE
I LEVEl}
CRANKSHAFT AS --KEY-WOODRUFF GEAR (50 - TEETH) o_ ~~ARING-THRUST (STANDARD) [!EAR ING - THRUST ( 0.25 - MM US) - .- -------BEARING- T!:!RUST (0. 5-MM US) BEARING-THRUST (0.5-MMOS) BEARING- THRUST (0. 5-MM US - O. ~-M.M OSL_ BEARING-~JN {STANDARD} BEARING-fv_1AIN {O.5-MM OS} B~ARING-MAIN (O.5-MM US - O.5-MM OS) ~~~f!!NG: M~l!U0 . 25 - MM US) B~ARING-MAIN {0.5-MM US}
-._---
-------
-- ..
------
-----
------- --
SLEEVE-OIL SEAL ..- .. _--------(THIS WEAR SLEEVE IS USED ONLY TO SALVAGE (REPAIR) THE REAR SEAL SURFACE OF THE CRANKSHAFT) -.-------_~VAILABLE REPAIR KIT{S)_:_ _______ ____ B_EARINGGP-MAIN (CRANKSHAFTL_ __
.__ ..
--------
1 of 2
--
SEBP3866·24
BASIC ENGINE 210- 5590 CRANKSHAFT GP (contd. )
2
i02682428
J~ I
18
GRAPHIC #1
SEBP3866-24
2 of 2
g00977492
BASIC ENGINE
33
BASIC ENGINE 221 - 4482 CYLI NDER BLOCK GP PART OF 235-1423,
SIN: KHX1-UP 235-1425, 291-9173 ALSO AN ATTACHMENT
ENGINE AR-CORE
SMCS-1201 NOTE
Cy
i02690901
REF NO
GRAPHIC REF
1 2
PART NAME PART NUMBER
1
3 1-::-~-:-:-:-:,.,------:---=-4~-::-::--:::---,-1
C - CHANGE
FROM PREVIOUS
Y - SEPARATE
----:- __
QTY
1
2
3
4
SEE PAGE
5
36
305 - 8141 _--,-1__ C=._Y.:_::L=I.:_::ND=-:E::_:_R:_:B=-=L=-=..OC=K_;_G=P_ 7N-5683 2 DOWEL !W_-_84_07~~2~~S=L=E=EV~E~ _ --=6V.:_--"3'-"'53"'-'8'"-----------'2~__:D::..::O=W=El=---_
TYPE
ILLUSo:_:Tc.:..:R"-'-AT_:_:I=O_:_:_N
_
...
o
VIEW
GRAPHIC #1
34
BASIC ENGINE
900800849
1 of 1
BASIC ENGINE 263-3774 CYLINDER
BLOCK GP
SIN: KHX1-UP PART OF 305-8141 CYLINDER BLOCK GP ALSO AN ATTACHMENT
• i02347180
SMC5-1201 NOTE
REF NO
2 M 3 _ 4 M-METRICPART
GRAPHIC REF
1 1
PART NAME PART NUMBER
7E-2968 9X-8916 5P-8247
QTY
I
7 14 14
2
3
4
SEE PAGE
5
__BOLT (M16X2X140-MM WASHER-HARD {_E)(~?X~.5-MM
I
THK),
___
o o 0 @ o
o
o
00
o
@ o
o
o
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3-4
FRONT VIEW GRAPHIC
SEBP3866-24
#1
1 of 1
901175397
BASIC ENGINE
35
BASIC ENGINE 305-8141 CYLINDER
BLOCK GP
SIN: KHX1-UP PART OF 221 -4482 CYLINDER BLOCK GP ALSO AN ATTACHMENT SMCS-1201 NOTE
REF NO
i02690923 GRAPHIC REF
PART NAME 1
--- -------------
36
BASIC ENGINE
2
3
4
5
6
SEE PAGE
(PRODUCT lEVEL)
-----------------------------1
1 of 2
SEBP3866-24
BASIC ENGINE 305- 8141 CYLINDER
_ GP B LOCK
(contd. )
i02690923
(Jf
GRAPHIC #1
SEBP3866-24
2 of 2
7
g01348114
BASIC ENGINE
37
BASIC ENGINE 314-4184
CYLINDER HEAD AS SIN:
KHX1-UP PART OF 300-9550 CYLINDER HEAD GP ALSO AN ATTACHMENT SMCS- 11 00,
11 01
i03279280
REF GRAPHIC NO REF PART NUMBER QTY 1 1 12 8~_-:_?s,_~() -----2 4F-5695 2 ----- 1 1 3 227-1200 6 4 ---1 232-1285 6 AS 319-3~~? --------_ 1 AS 1 319-3823 AB 1 319-3824 __.._r_~~_ 5 1 264-6157 12 -----_ .. --------- -----_AB 1 319 -_:,J_s.1_~___ ---_AS 1 319-3820 AB 1 319-3821 6-------1 310-7255 6 7 1 310-7257 6 -S 1 9X-7712 1 9 1 1 95-9334 A-NOT PART OF THIS GROUP B-USE AS REQUIRED NOTE
-
38
BASIC ENGINE
PART NAME 1
2
3
4
5
SEE PAGE
6 (PRODUCT LEVEL)
PLUG-CUP PLUG-CUP SLEEVE --_-_--_---INJECTOR -------INSERT -VALVE SEAT SEAT -VALVE {EXHAUST O.13-MM OS ODL SEAT -V~b.~EXHAUST O. 25-MM as on: SEAT-VALVE (EXHAUST Q_:_§l-MMOSODL INSERT -VALVE SEAT -SEAT-VALVE {INLETO.13-MMOSOD} SEAT-VALVE {INLET O.25-MMQ~ CD} SEAT-VALVE (INLETO.51-MMOSOD} SEAL-O-RING SEAL-O-RING SEAL-O-RING PLUG-O-RING.-------------. --
-----
----- --
-
--
-----
--
1 of 2
SEBP3866-24
BASIC ENGINE 314-4184 CYLINDER
HEAD AS (contd.)
i03279280
2
~
GRAPHIC #1
SEBP3866-24
2 of 2
901622741
BASIC ENGINE
39
BASIC ENGINE CYLINDER
219-5847
HEAD GP*R
SIN: KHX1-UP PART OF 219-5849 CYLINDER HEAD GP ALSO AN ATTACHMENT
SMCS-1100
i03258146
REF
NOTE CVR
-------
NO
1 2 3 4 5
GRAPHIC REF
PART NUMBER
300-9550 --- -- .-"'-_-_--'-_- 1N-5999 1 2M-9780 ~~ 3J-1907 _-_"1 _-------1
..
42
1
,
2
..
----_
SEE PAGE
QTY
SEAL-a-RING --_ .. - - - ----
-
__=-__ ~S=EA~L~-~O~-RIN~G 2
...
319-6234 ______________________
I
2
PLUG AS (EACH_J~C=L=U=D=E=S~) ----1 SEAL - a - RING _ _ 5A 238-5084 PLUG RINGo:__ 1 95-9334 1 ~=_~~ 1 _____ 7J-0204 __ _=2 __ ~S~EAL-O-_~R~IN~G~ 6 _______ 7_;___ __;_ 1 --=-=----=-------=--=____:____:_ 307-2671 __ ---="--_ _ 6 __ P:__:L::__:U:__:G::_-e-_~ __________________ ___l:( E:::A=C~ __IN_C_Ll!()ES} 7A 1 214-7566 SEAL-O-RING ___ ~~~~_~ ~P~L=UG-O-R~I~N~G~ 1 1 95-8002 PLUG - 0 - RIN9_ _ 8 95-8004 2 9 1 95-8006 ______ ~~~ __ ~~ __ P~L~U~G~-O-RING -C - CHANGE FROM PREVIOUS TYPE R-REMFG PART MAY BE AVAILABLE Y -SEPARATE ILLUSTRATION
a-
-
_ 1 _ _ _
_ _
-------
----------
----
8
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2
:v
~6
GRAPHIC
40
#1
BASIC ENGINE
7A
901579153
1 of 1
SEBP3866-24
BASIC ENGINE 219-5849 CYLINDER
HEAD GP
SIN:
PART OF 235-1423,
KHX1-UP 235-1425, 291-9173 ALSO AN ATTACHMENT
ENGINE AR-CORE
SMCS-ll00 REF NO 1 __ ____:_
NOTE
i02485235 PART NAME
GRAPHIC REF 1 -----'1 1
PART NUMBER QTY 1 2 3 4 5 219-5847 _ __ 'f_ __ --=----:__:=--------=--::;___:___;_ ____;_ 1 __ C:::_cY:_::L=IN=D=E'-'-'-R___:_:H=EA__::D:;_;G=P 133-4995 GASKET -CYLINDER HEAD 2 1 - __ -~-.138-3252 14 BOLT -12 POINT HEAD 3 81-3282 14 WASHER - HARD (22X35X3__:__:. 5=-------"'M=M__,__T=HK"---'-) M _ ______;'---4 _ ______;'---8T-7950 6 __ __ -----=-.;'---'-=_---=-B=O=Lc__:__T_,_(=M__:___::10::_:_:Xc__:__1 __:___::' 5::_:_:Xc__:__18=O::__-=MMt_ 6V-5839 5 6 -----'------=----=-----=--==_--=-_-----'-'WA®_f!!_H 1 )(_;21 X2. 5 -MM THK) M-METRIC PART y. SEPARATE ILLUSTRATION ______
3
SEBP3866-24
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••
••
1 •
2
TOP
GRAPHIC
~
SEE PAGE 4=0_.
VIEW
#1
1 of 1
900760746
BASIC ENGINE
41
BASIC ENGINE CYLINDER
300-9550
SIN:
HEAD GP*R
KHX1-UP
PART OF 219-5847 CYLINDER HEAD GP ALSO AN ATTACHMENT i03279324
SMCS-1100 REF NO
NOTE
GRAPHIC REF
1 2 3 ----_
--.-
.. _--
4
---
5
6 1-----
7
AS AS
--
8 9 y
_----
PART NAME
10 11 12
BASIC ENGINE
QTY
1W-2715 2A-4429 137-6715 137-6718 140-6188 147-8214 147-8220 187-8278 187-8279 163-2478 252-7801 314-4184 .. 134-4483 140-9670 187-8280 187-8281 147-8211 7E-77?9
24
1 1 1 1 1 11 1
1 1 1 1
1 1 1
--------_
AS 1 ___M __ ..._._ __ -_. 13 1 -1 14 A - NOT PART OF THIS GROUP a-USE AS REQUIRED Y - SEPARATE_lhLUSTRATION
42
PART NUMBER
...
I
- ..
12 12
6 ._-6 12 1 -_--.
6 12
6 12
3
4
5
6
-_ ..
SEE PAGE
(PRODUCT lEVEL)
LOCK-RETAINER ._ .._--._ --- - ~---LOCK-RETAINER SEAT -VALVE SPRING SPRING-VALVE (EXHAUSTl SP!!_I~G- VALVE {INLET I SEAL-VALVE STPU1NLEIl GUIDE-VALVE (STANDA~ GUID~~_VALVE {O.13-MM as aD} m.m)E-y~l,,~~ __ lQ~~l -M~_()S om SEAL - VAL VE STEM {EXHA~ST J_ VALVE-INLET -__ . '----. CYLINDER HEAD AS _-_RETAINER-SPRING .--- ------_-----_.-_-_-_---GUIDE_-::...'{_ALVE (§.TANDARDl GUIDE-VALVE {O.13-MM os ODL_ GUIDE-VALVE {Q.!_51-M,,!_()§_QQ_l_ VALVE-EXHAUST ----RETAINER - SP.!HN_G ____ .___ -_-
12
6 6
2
.. _------
----
.--
. -
--
38
---
1 of 2
---_.-
_
..
_--_ .. _-
SEBP3866-24
BASIC ENGINE 300-9550
GRAPHIC
SEBP3866-24
CYLINDER
#1
HEAD GP
(contd.)
2 of 2
i03279324
g01384206
BASIC ENGINE
43
BASIC ENGINE 165-4557
DAMPER& PULLEY GP
SIN: KHX1-UP PROVIDES VISCOUS DAMPERWITH 8-GROOVE POLY -RIB PULLEY PART OF 235-1422, 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS-1205 NOTE 1
REF NO
1 -=2=--__ 3 M 4 M- METRIC PART
i01457178 GRAPHIC REF
1 1
PART NAME PART NUMBER
QTY
2W-7381
167 -S1~_1 153-1036 ST-3666
1 4
1
2
3
4
5
6
PRODUCT
SEE PAGE
LEVEL
PLATE-CLAMP 0_AM_P~R_~~L PULLEy-CRANKSH:;__;A:;._FT.;___ BOLIJM14X2X60-MM)
• I
_-"-'-'--'-'-='-'--=-=---'-"'-'-'-L__
4
3
GRAPHIC #1
44
BASIC ENGINE
900585853
1 of 1
SEBP3866-24
BASIC ENGINE 118-:2073·DRAIN GP-ENGINE SIN:
OIL
KHX1-UP
PART OF 235-1422, 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
i01994508
SMCS-1302 NOTE
REF NO 1
2
-
GRAPHIC REF -- 1 1
GRAPHIC #1
SEBP3866-24
PART NAME PART NUMBER 3K-0360 6V-7238
OTY
1
2
4
5
SEE 6
PAGE
(PRODUCT LEVEL)
1
SEAL-O-RING -.~---------._------_--
1
VALVE-SHUTOFF
1 of 1
3
(ENGINE
OIL DRAIN}
-- ._-
--------
g00117513
BASIC ENGINE
45
BASIC ENGINE 258-8723
FASTENER GP-CYLINDER
PART OF 235-1422,
HEAD
SIN: KHX410-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
SMCS-1100 NOTE
i02227744
REF NO
1 2
3 4 M-METRIC
GRAPHIC REF
1 1
PART NAME PART NUMBER
..
QTY
229-8844
3
244-4500 -~.-- --_--
11
8T-Ol00 9N-0869
11 11
1
2
3
4
SEE PAGE
5
CLIP SPRING BOLT {M8X_1.25X60-MM .WASHER-HARD {8.8X25.5X2-MM
-
T!:!.~}
PART
4
VIEW OF AREA A
RIGHT SIDE VIEW
GRAPHIC #1
46
BASIC ENGINE
g01125046
1 of 1
SEBP3866-24
BASIC ENGINE 218-0859 FASTENER GP-DAMPER
& PULLEY
SIN:
PART OF 235-1422, SMCS-1205, NOTE
REF NO
M
1 2
KHX1-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
7553 GRAPHIC REF
i02094267
seE PART NUMBER
QTY
PAGE
M-METRIC,-'P_:_A=R_:_T
_
2
GRAPHIC #1
SEBP3866-24
1 of 1
900919524
BASIC
ENGINE
47
BASIC ENGINE 116-4556
FASTENER GP-FRONT HOUSING
SIN: KHX1-UP PART OF 235-1422,235-1424,291-9171 ENGINE AR-COMPLETE CANNOT BE USED WITH FRONT ENGINE SUPPORT ALSO AN ATTACHMENT SMCS- 1151, NOTE
1162
REF NO
M
i02757682
GRAPHIC REF
1
1-M-METRIC
--==-2
____:_1
PART NAME PART NUMBER
QTY
6V-8336 --=5Pc_-_:::8=---=245
6 6
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT (M12X1. 75X70-MM}_ _ (13. 5X25. 5X3 -MM H
WASHER-HARD
_
T_Ij-.o.:.KL__}
PAR~T-=-
_
_
FRONT VIEW OF ENGINE GRAPHIC #1
48
BASIC ENGINE
g01380997
1 of 1
SEBP3866-24
BASIC ENGIN,E 238-0373 FASTENER-GP- FRONT HOUSING-BASIC GEARS PART OF 235-1422, SMCS -1151, NOTE
M M~_--=2 J--
SIN: KHX1-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
1162
REF NO
1 __ -=3:__
M __4 J--_:_:M;___ 5 M-METRIC PART
i02241775
GRAPHIC REF
PART NAME PART NUMBER
QTY
I
2
3
4
5
5
PRODUCT
SEE PAGE
LEVEL
1
._9X -2099
5
STUD (MaX 1.25X52 . 75 - MM)(MARKED y 1
-----,1_
185-9356
1
~TUD(M8Xl.25-THD)
.:__ __ ___:__
.
----I
--=2_:___:10=----..:=:33211 STUD (M8X1 .25- HiDL. ---=-6V::_--=.2,317 6 BOL T (!!18X1 . 2~X3Q_:_~~)__ J~~RK__'__"E=D--'-Xc'_ __ !iT.::01 _Q_Q___ J__ _____!ill_b_l_J Max 1 . 25X60 -_~D . _ uu
_
----_··_---------1
4 FRONT HOUSING
3
2
5
FRONT VIEW GRAPHIC #1
SEBP3866-24
1 of 1
gOll19959
BASIC ENGINE
49
BASIC ENGINE 212-4287
FASTENER GP-VAlVE
COVER
SIN: KHX1-409 PART OF 235-1422 ENGINE AR-COMPLETE FOR USE WITH 222-5952-PAGE 22 SMCS-1107 NOTE
REF NO
i03287694 GRAPHIC REF
PART NUMBER
SEE PAGE
QTY
2
3
VIEW OF AREA A
GRAPHIC #1
50
BASIC ENGINE
g01176728
1 of 1
SEBP3866-24
BASIC ENGINE 7E -0519 FLYWHEEL
GP
SIN: KHX1-UP PART OF 235-1422,
235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
SMCS-1156 NOTE
i01451626
REF NO 1
M M-METRIC
2 3 PART
GRAPHIC
#1
SEBP3866-24
GRAPHIC REF
1 1
PART NAME PART NUMBER
-
160-8230 7W-5095 5P-824S 7X-3344
CTY
1 1 8
8
1
-
2
4
SEE PAGE
5
FLYWHEEL AS GEAR-FLYWHEEL (134-TEETH WASHER - HARD (13. 5X25 . 5X3 - MM THK SOL T_{MJ2~1
1 of 1
3
1
:?E~~g~_~_~L
g00759559
BASIC ENGINE
51
BASIC ENGINE 205 - 1321 GEAR GP - FRONT SIN: PART OF 235-1423, SMCS-1151, NOTE
1162,
REF NO
1
c----
GRAPHIC REF
___
.'_-
1 __ -'---
c---1
4A ---'--'--'---_ ___;'--__ 1
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52
-6-PART
----
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BASIC ENGINE
ENGINE AR-CORE
1206
2 1 -=__ ---''--3 . ----_ .. 1 4 1
1
KHX1-UP
235-1425, 291-9173 ALSO AN ATTACHMENT
---''---1 1
i02593035 PART NAME PART NUMBER
---'113
- 6069
QTY
1
2
3
4
5
SEE 6
PAGE
(pRODUCTLEVEl)
PLATE - THRUST ':P-=L:_:_AT.:._:E::_-_:_:R.=_ET.:_:_A_:_::I:.:_:Nc.=_IN'-'-'G=-~QQ__-_44_9~ 1 =H__::__A-"-.F_:__T_- I=--=D=--=L=E_:__:_R 205-1320 1 GEAR AS- IDLER ( 50- TEETH) ~1_:_:15~-~4~0~72~_1_:___~B~E::__:A!.!;RI~~_G _1_~6-4183 1 BOLT-12 POINT HEAD (Ml0Xl.5X30-MM) 6V-5843 2 BOLT (Ml0Xl.5X45-MM)
.1..1 5-4219
-_-----------------
1 ____:_l __
1
s
----------
---
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1
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1 of 2
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SEBP3866-24
BASIC ENGINE 205 - 1321 GEAR GP - FRONT (contd.)
GRAPHIC SEBP3866-24
#1
2 of 2
i02593035
g00870175
BASIC ENGINE
53
BASIC ENGINE 197-5210 HOUSING GP-FLYWHEEL PART OF 235-1422,
SIN: KHX1-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
SMCS-1157
i02841161
REF NO
NOTE
GRAPHIC REF
_1~ 2 4--'---
1
1
5 5A
___;6
1
6A 1
M
7
M
9
1 1 ------'1 1 ...._1
PART NAME PART NUMBER
QTY
I
2
4
SEE PAGE
5
5F-0~3~0~4_~1_~P=LU~G~ _ 100-6551 1 HOUSING-FLYWHEEL 2A-1162 148-8408 3D-2824
1
GASKET PLUG ----~-AS 1 SEAL-O-RING __ ___,_P-=LUG - 0 - RING 9S-4183 155 - 3624 PLUG AS 3J -7354 --- SEAL --- ---- - 0 -- - RING --------_. 9=.cS=--_:4_:_1=82::..___.! P!:-_ll~c_-_=_O___'_R=I-,-oNG==-_ 6V-5842 2 BOLT (M10X1.5X40-MML. --'8=-.:T:_-...::::O=22=6:::._____:_1=O _ _:B~O:...=L'_'_T_'(_"_'M_:_14_;_:X..:.::2"_'X_:._45=----'-'M=M,,
1
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a-USE AS REQUIRED F -NOT SHOWN M-METRIC PART
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..
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1 I
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TO ENGINE
GRAPHIC #1
54
BASIC ENGINE
901448323
1 of 1
SEBP3866-24
BASIC ENGINE ~165 -4446
HOUSING GP- FRONT SIN: KHX1-UP
PART;OF 235-1423, SMCS-1151, NOTE
1162,
REF NO
C M M
ENGINE AR-CORE
1206
GRAPHIC REF
i02665761 PART NAME PART NUMBER
245-3259 6V-3918 6V-5217
2 3 4:.__ __
1
235-1425, 291-9173 ALSO AN ATTACHMENT
-'----
QTY
1
1
2
3
4
5
SEE PAGE
HOUSING-FRONT
4 BOLT (MBX1.25X50-MM 8 BOLT MBX1. 25X20-MM 9=M"----'-1.;:o.;97:....;4'----'-'12=--___:_:W.:._:AS=H-'-"E=R--'-Hc::..A-"-=RQ_l~8Xl_~:..:.:X2=--._:.::M=M_:_T_:__::HK:..:..J)'--
1
1U-8846 SEALANT-GASKET B-USEASR~E~Q-U-IR-E-D-'-----~~=----~~~~~~-------C-CHANGEFROMPREVIOUSTYPE oM-METRIC PART
_B__ _
5
GRAPHIC #1
SEBP3866-24
1 of 1
901005394
BASIC ENGINE
55
BASIC ENGINE 192-1563 IDLER PART OF 237-4857
SMCS-1358, NOTE
M
1365,
REF NO
1397,
GRAPHIC REF
1
1
2 3
1
4 5
M-METRIC PART
GP-BELT-ALTERNATOR, REFRIGERANT COMPRESSORAXLE OIL COOLER PUMP
SIN: K5K1-UP COMPRESSORGP-REFRIGERANT, 241-0080, GP -AXLE OIL COOLER AN ATTACHMENT
311-7020
PUMP & MTG
1802
i02045201 PART NAME
PART NUMBER
151-2898 144-5611 145-2901 -- _- - -~--151-2900 6V-9027
QTY
1
2
3
4
SEE PAGE
5
1 1 .. -
COVER-DUST BOLT (M10Xl.5X54.25-MM) SEAL-O-RING
----_-----
\
2
4
GRAPHIC #1
56
BASIC ENGINE
g01051933
1 of 1
SEBP3866-24
BASIC ENGINE 139-4081 LIFTER
GP-VALVE-MECHANISM
SIN: KHX1-UP PART OF 232-3717 VALVE MECHANISM GP ALSO AN ATTACHMENT SMCS-1209 NOTE
i00827973
REF NO
GRAPHIC REF
1 -
------
2 3
__
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
(PRODUCT
SHAFT AS -UFc_T;_::E:.:_R: 1 139-9476 2D-6642 2 __ :::_.:::..:::___:.:::::.____c::::.___ =-B,A...:.:lo-__.::l:__ _ ~~~~_~ 7E-6794 4 __ A~R~M~A~S~-~L~IF~T~E~R 139-4084 -o_-::..::::__:___-=-2 __ __::S:::.:_P_:_:A"'-CE=R_:____
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SEE PAGE
LEVEL)
fRONT fACE OF BLOCK
VIEW g00288708
BASIC ENGINE
57
BASIC ENGINE 237-9822 LIFTING GP-ENGINE PART OF 235-1422,
SIN: KHX1-UP 235-1424, 291-9171 ENGINE AR-COMPlETE ALSO AN ATTACHMENT
SMCS-1122 NOTE
i02241767
REF NO
1 2 M 3 M- METRIC PART
GRAPHIC REF 1
1 1
PART NAME PART NUMBER
154-0896 8T-4121 8T-4136
QTY
1
4 4
1
2
3
4
SEE PAGE
5
PLATE-LIFTING WASHER-HARD 11X21X2.5-MM THK} BOLT {M10X1.5X25-MML_ __
1
2-3 MOUNTS TO CYL HEAD
GRAPHIC #1
58
BASIC ENGINE
gOll18450
1 of 1
SEBP3866-24
BASIC ENGINE 215-6982 MOUNTING GP-ALTERNATOR PART OF 235-1422, SMCS-1154 NOTE
___ 1
M M M-METRIC
J
REF NO
1 -=2__
3 4 PART
SIN: KHX1-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
1405
i02194526
GRAPHIC REF
PART NUMBER
_
---:----=2.1:....:1-'-2=-.:1:...:::0-,-1 _ _:2=----~SLEEVE
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1
2
3
4
SEE PAGE
5
.
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~1§-~~~!._._l'----__;:B:..:..;Rc:....:.AC=.K.:..::Ec.;__T_.:.;M".=.O..::,:UNc:...:Tc_::I..:..:_NG:::,__. _:8:::-::T_:~137
8T-4195
1 2
BalI. BOLT
----I
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RIGHT SIDE VIEW GRAPHIC #1
SEBP3866-24
1 of 1
9011087.89
BASIC ENGINE
59
BASIC ENGINE 116-8666
SIN: PART OF SMCS-1152,
GRAPHIC REF
1 2
__
1
~ 5 __ 6 7
~
8 M t--
1----:-:- __
INSTALLATION
AR-ENGINE i01326206
1
9 -=----=10 __ 11 __ __:__:_
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1~___
M
13
____:1 ____:1
1 1
AS 14 A-NOT PART OF THIS B-USE AS REQUIRED M-METRIC PART
PART NAME PART NUMBER
QTY
I
2
3
4
SEE PAGE
5
3E-4883 4 ~1..~~YI: _ 7X-2622 4 WASHER (22X115Xl0-MM THK) __ 8e-68SS 4 BOLT (M14X2-THD), 8T-3653 4 BOLT (M14X2X80-MM ~9~W~-~9~93~0~_4~~MOUNTAS 126-7757 _~2_~B~RA~C~K~E~T~A~S~ 128-1008 2 SUPPORT 7X-0510 8 WASHER-HARD (15.5X29X3-MM THK_)__ 7X-2563 !3 !=JQl,-r_L~?{)_~_.~~I3() MML_____ ____
1
3 ---_4
M M
237-3995
K5K1-UP
1154, 3082
REF NO
NOTE
& TMSN
MOUNTINGGP-ENGINE
1 GROUP
_ _
_
---------1
8=---T::_-__:4_:_12=-1=---_ ___:_1__:_1_----'W=A-'=SI--!_ER - HARD (11 X21 X2 . 5 - MM TH~) 8=---T::_-__:4_:_12",_,3'"----__ 1~ASHE_!U ??~~5X3 . 5 - MM THK} 81:_4195 11 BOLT (M1 OX1 .5X30-MM) 8T-6381 4 BO!-'_!JMg__OX_2._5_X1__2()-MML 95-3263 _----=C:.=_OM=POUND-THREAD LOCK
REAR rACE OFBlOCK_
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I
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6
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LEFT VIEW
GRAPHIC #1
60
BASIC ENGINE
SIDE
VIEW
8-8
g00701753
1 of 1
SEBP3866-24
BASIC ENGINE 201-6850
PAN GP-OIL
SIN:
KHX1-UP PART OF 235-1422,235-1424,291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS-1302 NOTE
i02048997
REF NO
1
-==-2
1
GRAPHIC REF
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PART NUMBER
SEE PAGE
OTY
1~6~6~-=29~O~5~~1~~~~~==~ __ 1_:_____ :_:PA~N,----_:;:__O-=--:I L=-----
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1--M=--------3-=-------_:_-------6;:;,_;V~---=-3--=--91~8=-----~3-=--6-----'B=---=O=L:-:--T-'(-==-M8~1·--?~50_-_~~~U ---::4_:___ ___:__ __:9:_:::Mc_..:_:19=___=7____::4c__-----=c36=---_-----':W:_:_:A:_:::SH:__::E=-'-R'-::-_;_:;HA:,;:R--=-=O'----'-"( 8,-,-.--",-8~X 1_:_::6=X=2___:M=M::__T__,__,H__:_:_K::J_) B 5 4C-9612 SEALANT-SILICONE B-USE AS REQUIREO M·METRIC PART
GRAPHIC
SEBP3866-24
#1
1 of 1
1 1
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1 _
901001517
BASIC ENGINE
61
BASIC ENGINE PISTON & ROD GP*R
212-3652
KHX1-UP 16.5:1 RATIO PART OF 235-1423, 235-1425, 291-9173 ENGINE AR-CORE ALSO AN ATTACHMENT SIN:
i03279444
SMCS-122S NOTE R _----_
r-------
~~
REF NO 1 1A lB 2
1
1 1 1
AS
-
GRAPHIC REF 1 1
3
1
4
1
PART NAME PART NUMBER
213-3193 2W-0027 229-6266 224-6638 7C-6976 7C-6977 238-2706 197-9353 - - -- ---197-9386 197-9371 280-2748 238-2720 6V-3940 197-9372
1 5 1 6 1 7 --R 1 8 M 1 9 1 10 _"._A-NOT PART OF THIS GROUP B-USE AS REQUIRED M-METRIC PART R-REMFG PART ----MAY BE AVAILABLE ---_._--_.
62
BASIC ENGINE
-
QTY
1
1 1 2 1
1 1
----_. ---
1 1 1 1 1 2 --
2
4
5
6
(PHODUCT
SEE PAGE
lEVEl)
ROD AS-CONNECTING (NON-DRILLED) BEARING (~y!=~~D) BOLT (M11X1.25X65-~~J !!1:~~!!,!g~fQ!'!!'!l:fTING ROD (STANDARD) BEARING - CONN!=fTING ROD {O. 25 - MMUS} BEARING-CONNECTING ROIUO.5-MM US) RING-PISTON --.__!!'!'_~fH:!STON ( INTERMEDIATE) RING-PISTON (TOP} PIN-PISTON -- TUBE AS-OIL JET BODY AS-PISTON BOLT {M8Xl • 2~X25 -MM} RETAINER-PIN ____________
-
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1 of 2
SEBP3866-24
BASIC ENGINE 212-3652 PISTON & ROD GP (contd.)
7
6
i03279444
2
10 18
9 ~
GRAPHIC
SEBP3866-24
#1
2 of 2
900903037
BASIC ENGINE
63
BASIC ENGINE 159-0303 PLUG GP-CYLINDER
BLOCK
SIN: KHX1-UP REQUIRED WHEN REMOTEMOUNTCOOLANT CONDITIONER IS NOT USED PART OF 235-1422, 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS-1201 NOTE
REF NO
i01972327 GRAPHIC REF
PART NAME PART NUMBER
M
1
_-------'1 1:__ -=2:___---' ___ ~3__ _____: . 4:__ __ '-M-METRIC PART
--
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~2~3
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SEe _____.!:.!PA~G~E=-I
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8=-cT:_---=-O=29=_=3:_______:1_---=Bc:::..::OLIJ M12~J • 75X20 - !!!!MM:!!.J}L_ 6F -7062 1 WASHER (12. 7X19. 05X1 .83 - MM __THK), ~9=S_-=80=_=0=8_-=2_~PL=U~G:_-O~-~RIN=G~ 3=D=---=2c:::82=-4,__----=2,__------"S:_:::E:_::AL:::_-_:::O'-R:_:_:I:,::N:.:::G __ ..... __ ..
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GRAPHIC #1
64
BASIC ENGINE
RIGHT
SIDE
VIEW
g00677138
1 of 1
SEBP3866-24
BASIC ENGINE 162-8068 PLUG GP-ENGINE-ENGINE
OIL
SIN: KHX1-UP PART OF 235-1422,235-1424,291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS-1000 NOTE
i02940609
REF NO
1
GRAPHIC REF
1
PART NAME PART NUMBER
QTY
148-8395 9S-8005 3K-0360
1
I
2
3
4
SEE PAGE
5
PLUG AS PLUG-O-RING SEAL-O-RING
---------..-
_-
LEFT SIDE VIEW GRAPHIC
SEBP3866-24
#1
1 of 1
901457732
BASIC ENGINE
65
BASIC ENGINE 172-5754 PULLEY GP-IDLER-BELT PART OF 235-1422,
TENS lONER
SIN: KHX1-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT i02056003
SMCS-1358 NOTE
REF NO
GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
SEE PAGE
5
1
1A M
18
2 3 M 4 M-METRIC PART
2
I
I
/
1A
GRAPHIC #1
66
BASIC ENGINE
g01060759
1 of 1
SEBP3866-24
BASIC ENGINE 256-3831· ROCKER ARM
GP-EXHAUST
SIN:· KHX2463-UP PART OF 256-3830 VALVE MECHANISM GP ALSO AN ATTACHMENT SMCS-1123
i02589721
NOTE
REF NO
R
1
GRAPHIC REF
1
PART NAME PART NUMBER
256-3832
QTY
1
1
2
3
4
5
6
SEE PAGE
PRODUCT LEVEL
ROCKERARMAS (_!::E_,_"XH'-".A..:_::U'-"'S_,__Tl-
1--~M~-~2~--~--~2=6=O~--~7=52~4~-~~S=C~R=EW~-~V~Ly~ADJUSTMENT M 3 2Y-5829 NUT (Ml0X1.5-THDI M-METRIC PART R·REMFG PART MAY BE AVAILABLE
1 1
(=M~10=X~1~.~5~-T~H=D~)
3
1
GRAPHIC
#1
SEBP3866·24
1 of 1
g01293346
BASIC ENGINE
67
BASIC ENGINE 256 - 3834 ROCKER ARM GP-INLET SIN: KHX2463-UP PART OF 256-3830 VALVE MECHANISM GP ALSO AN ATTACHMENT SMCS-1123
i02589757 GRAPHIC REF
NOTE
M R
1 1 ---,:-"-c-- __
___;_1
PART NAME PART NUMBER
QTY
-=26~Q,----,--7-=-S2,----4 __ 1_ 256-3835 1 ---=2;_;_Y_S=8=2=9_---'--1
1
2
3
4
SEE PAGE
5
.. §~REW:_ VA~
Yi: ~1).J~~TME_fiT,----,-,(
ROCKER AR~tt.S (INLET) _NUT_j_M1 OX 1 .5 - THD
M"-.l,_"O"-,X_,_l_,_,, 5,,_---'T-'-!.HD=._)L-------_.
1
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3
GRAPHIC #1
68
BASIC ENGINE
g01056688
1 of 1
SEBP3866-24
BASIC ENGINE 115 - 4210 SEAL GP - CRANKSHAFT SIN: KHX1-UP PART OF 235-1422,235-1424,291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS- 1160, NOTE
REF NO
_____
1 2 3
1161
i02891206
GRAPHIC REF
PART NAME PART NUMBER
1 ___:__
CTY
1
2
3
4
5
6
PRODUCT
SEE PAGE
LEVEL)
222-3910 1 __SEAL GP-CRANKSHAF:__L(REABJ _____:2=--4=---=Sc_-_:__73=39 1 SEAL - Cf!Af>l~§I:I~FT J£!1_Q!'!I'----4R-9999 EXCLUDER-CRANKSHAFT SEAL
_
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SEBP3866-24
1 of 1
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FRONT HOUSING
901439892
BASIC ENGINE
69
BASIC ENGINE 7C-1770 SEAL GP-FLYWHEEL HOUSING PART OF 235-1422,
SIN: KHX1-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
SMCS-1157 NOTE
REF NO
101099524 GRAPHIC REF
PART NAME PART NUMBER
QTY
I
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SEALANT-GASKET
GRAPHIC #1
70
BASIC ENGINE
900108872
1 of 1
SEBP3866-24
BASIC ENGINE 232-3717
VALVE MECHANISM GP
SIN: KHXl-2462 PART OF 235-1423 ENGINE AR-CORE· SMCS-11 02, NOTE
REF NO
1121,
1123
i02665711 PART NAME
GRAPHIC REF
QTY
PART NUMBER
2
133-6379 219-3309
Y
3
139-4081
M
4
CY M
6 7
C
8 9
M
10
1
11
1
8T-8442 3E-9412 235-5528 ~~~ 6V-5696 9M-1974 __ ._....:::::.:~:...:.....! 3H-7654 BT-0100 232-1754
1
5
C - CHANGE FROM PREVIOUS M - METRIC PART Y-SEPARATE ILLUSTRATION
12
I
~
SEE PAGE
345
ROD-VALVE
6 3
PUSH _.
_. __ .
BRIDGE-VALVE LIFTER
12
BOLT
6
...... ----1
GP-VALVE
-SOCKET
DOWEL
57
HEAD (M6Xl __
.
X30-MM) _
__ ~V~A~LV~E~ME~C~H~A~NI~S~M~G~P~~ 11
BOLT
(M12Xl
--=2'----_____:.:W"--'A~Ii~~ ~!:fARO (a. 9 WASHER - HARD (13. 2
BOLT
73
.75X80-MM)
ax 16X2
- MM THK) 5X22 . 5X3 - MM TIiK
L
(M8Xl.25X60-MM)
CLIP
TYPE
11
7-9
8-10
'-:lj_---t+
_-----_
-------------------
----~ ~
RIGHT SIDE VIEW ./
---
/
4
(
5
VIEW A-A
GRAPHIC #1
SEBP3866-24
1 of 1
g01028897
BASIC ENGINE
71
BASIC ENGINE 232-3717
VALVE MECHANISMGP SIN:
KHX2463-UP PART OF 235-1423,235-1425,291-9173 ALSO AN ATTACHMENT SMCS-1102, NOTE
C Y M
ENGINE AR-CORE i02554851
1121,1123
REF NO
GRAPHIC REF
1 2 3 ----
PART NAME PART NUMBER
1 1 ~
4
5 6 7 8 1 9 M 10 1 11 1 C - CHANGE FROM PREVIOUS TYPE M-METRIC PART Y-SEP~~ATEIL=L=U-=S~TR=A~T~I~O~N CY M
QTY
1
2
3
4
SEE PAGE
5
219-3309 6 BRIDGE-VALVE ~1~39~-~4~O~8~1 __ 3~_=LI=F~T~E~R~G~P_-V~A=L~V~E 8T - 8442 12 BOL T - SOCKET HEAD ( M6X1 X30 - MM 3E-9412 6 DOWEL 256-3830 1 VALVE MECHANISM GP 6V-5696 11 BOLT (M12X1 .75X80-MM) 9M - 1974-=-----=2=------"W:.:__:ASHER - HARD J~L-=8.:_:_X_:__:16:_:_X=2_:M=M::__T_:_:H_:_:_K~) 3H-7654 9 WASHER-HARD (13.5X22.5X3-MM THKL 8T-0100 2 BOLT (M8X1.25X60-MM) 232-1754 CLIP
~57~1
75 _ _
__
11
----~-
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_-
RIGHT SIDE VIEW 4
VIEW OF AREA A
FRONT VIEW GRAPHIC #1
72
BASIC ENGINE
901279672
1 of 1
SEBP3866-24
BASIC ENGINE 235-5528 VALVE MECHANISM GP SIN:
PART OF 232-3717 SMCS-1102,
1 2
---
M M R
-_
...
i03285820
2A
GRAPHIC REF
PART NAME
2B 2C 20 2E
1
1 1
---
1
1 1 1
----------
3 4
1 1
4A
1 1 1
QTY
PART NUMBER
1
-
__
137-6717 _" 222-1185
._._-
-
2Y-5829 260-7524 153-8467 173-5549 145-7376 145-7385 138-8403
---
---
-----
48
4C 4D 4E 5 6 7 8
9
1 1 1 1
1 1
1 1
1 M -METRIC PART R-REMFG PART MAY BE AVAIL~BLE
2
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
SPRING ROCKER ARM GP (INLET) __lEACH INCLUDES) -1 NUT (Ml0X1.5-THD)_ 1 ~~RI:W.. VALVE ADJU~IMENT (Ml0Xl .5-THO) 1 ROCKER ARM AS 1 SEAL-O-RING 1 INSERT 1 SOCKET ------_ 1 STAND ROCKER ARM GP (EXHAUST) 6 _ _(_E_~c:!,! II'~~lUOES) 1 NUT (M1QX1.5-THO) 1 SCREW-VALVE ADJUSTMENT (M10Xl.5-THD} 1 ROCKER ARM AS 1 SEAl-O-RING _-_---------------1 INSERT _"_1 SOCKET ----10 STAND 1 _ ~LANO_ll:f-!°_L -_ _-------1 RING-RETAINING 1 DOWEL --1 SHAFT AS 1 PLUG-CUP 5 ._-
..
222-1186
2Y-5829 260-7524 153-8470 173-5549 145-7376 145-7385 235-5527 138-8402 138-9868 8H-5244 138-7198 ---_---58-1866
-
1
6
--
M M R
GP
1121, 1123
REF NO
NOTE
KHX1-2462 VALVE MECHANISM
.. _--
-_ .. -
------
..
---
---
..
-_ .. _----
------
---
--_ ..
-SEBP3866-24
1 of 2
BASIC ENGINE
73
BASIC ENGINE 235-5528
4E
VALVE MECHANISM GP (contd.)
4C VIEW
8-B
8
2E
40 2A
4
i03285820
VIEW
A-A
4A
7
48
GRAPHIC #1
74
BASIC ENGINE
TOP VIEW
g00901133
2 of 2
SEBP3866·24
BASIC ENGINE VALVE MECHANISM GP
256-3830
SIN:
KHX2463-UP PART OF 232-3717 VALVE MECHANISM GP ALSO AN ATTACHMENT SMCS-11 02, NOTE
REF NO
y
2
1
1121,
1123
GRAPHIC REF 1
3
I_~ y
~4 5
~
6 7
8 9 1 Y - SEPARATE ILLUSTRATION -~
i02959344 PART NUMBER
CTY
PART NAME
SEE
3
PAGE
1
137-6717 5 256-3834 6 138-8403 1 ~~~~ 256-3831 __ ~6 __ 10 235-5527 1 138-8402 138-9868 1 8H-5244 138-7198 58-1866
2
4
5
SPRING ROCKERARM GP (INLET) STA~DJENQL -ROCKERARM GP (EXHAUST STAND STAND (END) RING-RETAINING -_"_-----DOWEL SHAFT AS PLUG-CUP
68
~~~~~~~~~L_____________________
67
3
8 4
7
TOP VIEW GRAPHIC #1
SEBP3866-24
1 of 1
gOl175038
BASIC ENGINE
75
LUBRICATION SYSTEM 191-0523 ADAPTER GP-OIL
LINE-UNIT
INJECTOR
HYD PUMP
SIN:
KHX1-UP PART OF 191-0461 LINES GP-INJECTOR HYD PUMP ALSO AN ATTACHMENT i02304307 NOTE 1--
PART NAME
REF NO
GRAPHIC REF _ _!_ ___:_1 --=2'----_------'1
PART NUMBER QTY __:_:19::_:1c_-=05=2=2 _ ____:_1 __ --=0:..=3-=-3---=6:..=0=27_=----_1:__
1
2
3
4
5
6
(pRODUCT
A:.,.::D::_:_A::_P_:_:TE=R:___ SEAL - 0 -IH~G
SEe PAGE
LEVELl
_ ~
I
~~\\\\~
-------:--::-:-::-:-::::: .. ::::-:::::::-:::-::::::J
2
GRAPHIC #1
76
LUBRICATION
SYSTEM
900807476
1 of 1
SEBP3866-24
LUBRICATION SYSTEM 222 - 5946 BREATHER
GP-CRANKCASE
SIN: KHX1-8045 PART OF 235-1422, 235-1424 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS-1317 NOTE
REF NO
1 2 3 4 M-METRIC PART M
i02847612 GRAPHIC REF
1 1 1
PART NAME PART NUMBER
164-0210
QTY
1
2
3
4
5
5
PRODUCT
SEE PAGE
LEVEL
1
BREAT_HERAS (CRANKCASE) BOLT ~8X1.25X105-MML__---,-,-=-=8" - 2.Q_46=------,,--__ SEAl- 0 - RING jJ;~_~NKCASE BREATH~fiJ 5N-4185 WASHER-SPEC~ _
1~~-~~l!~
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3-
GRAPHIC
SEBP3866-24
#1
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g01426131
LUBRICATION
SYSTEM
77
LUBRICATION- SYSTEM 241-0573 BREATHER
GP-CRANKCASE
SIN:
KHX8046-UP PART OF 235-1422,235-1424,291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT i02847677 NOTE
REF NO
GRAPHIC REF
M
1 --=2 __
1 ___.:.1
M-METRIC
_4'--_---''-PART
PART NUMBER
-=-3
1
__
GRAPHIC #1
78
LUBRICATION
QTY
PART NAME 1 2 3 4 s
6
SEE PAGE
PRODUCT lEVEl
164-0210 1 BREATHEFL!'S lCRANKCA§~) _:1....:.43=._-_:4:.::.6=._54.:____:1_--=B-=-OL=..;T:_{ Max 1 .=25::.:_X:...:_1.::_:05=--..:.:.:M=M )L__ BH-2046 1 SEAL-D-RING (CRANKCASE BREATHER) --=5Nc:_-....:.4..:._:18=5:_____:_1W_A_SIiER- SPEC IAL
1 _
---------1
SYSTEM
g00947923
1 of 1
SEBP3866-24
LUBRICATION SYSTEM 237-9836 PART OF 235-1422,
FILLER GP-ENGINE OIL SIN: KHX1-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
SMCS-1316 NOTE
i02241729
REF NO
GRAPHIC REF
1
PART NAME PART NUMBER
QTY
I
2
3
4
SEE PAGE
5
1
1
2 -=__ ~
1
~ 4 __
6L-2609 SEAL-RUBBER ~19~1~-~5~21~3 TUBE AS 191-7699 1 !=i_R_AC_K_ET_;_A=S __ -=06~1~-~9~45~5~_1~_~S~E~A~L~-O.-~R~IN~G~
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5 6 1_~---=--~----~6~V-5839 7 1 ----M --_----8 1 1 ---=--__ 9 ----' M-METRIC PART
_-=3:_______:N.:_::U,-,-T_'(.:.:_:M=aX:_:_1::_:o..=2=5_T:..;_H=DJ} __~1~~W~A~S~HE~R~(1~1~X~2~lX~2~o=5~-M~M~T~H~K~) 6V-6317 1 __ §9_!:!_jM1Q~!i)(2_0_-MM} 7D-7233 1 CLIP 9=_:_Mc__-__..:.1_:;_97=--4=---_4=--__ W:_:_:_A..:.=Sc:...:H-=-:ER _-HARD (a. ax 1 6X2 - MM THK)
•
5P-7970
1
~ ---------------1
3 VIEW A-A
FRONT VIEW GRAPHIC #1
SEBP3866-24
1 of 1
901118435
LUBRICATION
SYSTEM
79
LUBRICATION SYSTEM 189-5433 PART OF 235-1422, SMCS-1306, NOTE
1
g 3-
1 1
5-
---
.
1 ._-
9
1 1 1 1
7
8 M M 1---
10
1
11 ._--_.
1
12 13
1
I--Ivl___
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_ ....
1E· 113
M 17 rM--_fv1PRIC PAR_T
80
1
LUBRICATION
1 1 1 1 1
QTY
1
3
4
5
6
SEE PAGE
(PRODUCT LEVEll
2 VALVE AS~_BYPASS (ENGINE OIL FILTER) 7C-1493 CAP-DUST BC-3445 1 CAP-TUBE --- -.~206-6875 2 --1 BASE AS-OIL FILTER 201-9774 2P-2537 -_. STUD-HOLLOW ----_------ 1 FILTER AS-ENGINE OIL (ADVANCED EFFICIENCY) 1R-1807 1 --SEAL-a-RING 2M-9780 2 _-_. ----_-_._ ._---_._-- -_._-_-- _-_ -- - ---_.--1 SEAL-a-RING 3J-7354 --_ _-_ 3P-1932 ._---_. __1.---ADAPTER --. PLUG 5P-8196 ._.----- ..2 _- -----6V-2317 10 ~Qq l~8X1. ?~~~O-~~) __ _. --_ _-_. ---1 300-7933 GASKET --8C-3446 1 VALVE-FLUID SAMPLING (ENGINE OIL) -SEAL-a-RING BL-2786 1 --------- 8T-0276 3 BOLUM1!~1.25)(15-MIvI} 242-3864 SPRING 2 VVASHER-HARD {a.ax 16X2 -MM THK} 9M-1974 15 9X-2098 2 STUD-TAP~RLOCK (BOLT)
.. _ ..
..
..
----_._-_ ----
..
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,
..
..
SYSTEM
2
-
1
6
PART NUMBER -.-
1
4 4A
_.__ .
i02841674 PART NAME
GRAPHIC REF
'--_.-
I---
SIN: KHX1-12457 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
1308
REF NO
1------
FILTER GP-ENGINE OIL
_._------
_--_.-
1 of 2
SEBP3866-24
,.
LUBRICATION SYSTEM 189-5433 FILTER
GP-ENGINE
OIL
(contd.-)
i02841674
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GRAPHIC #1
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2 of 2
g00943879
LUBRICATION
SYSTEM
81
LUBRICATION SYSTEM 189-5433 FILTER GP-ENGINE OIL SIN: KHX12458-UP PART OF 235-1422, 235-1424 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
SMCS-1306, NOTE
1308
REF NO
1
1
2
1
C
3 4 4A
C C
6 7 8 9
PART NUMBER
1
---.---------
_-'---1 1 1
5
M M
i03207394 PART NAME
GRAPHIC REF
__
--
10 11
--.
C M
M -----C-CHANGE M-METRIC
12 13 14 15 16 17 FROM PREVIOUS PART
QTY
I
2
3
4
SEE PAGE
5
7C-1493 2 CAP-DUST 8C-3445 1 CAP-TUBE 206-6875 2 260-7759 1 --=--=--=----=--=--=-=-_----'-_--=B:_:_AS=-:E::_:A__:;S=----=O-=._Il=--.;_F=-:Il::_cTc=E:.:._:R 2P-2537 STUD- HOLhQ!I ...__. _._-,---,---:---,--,---,---,---,-,-:FILTER AS- ENGINE OIL (ADVANCED EFFICIENCY) 1R-1807 2M-9780 2 . __SEAL-O-RINo_o:G:_ __ 214-7566 1 SEAl-O-RING 5P-9617 1 _~~~-~-~AD~A~P~T~ER~------___P_LU_G _ 5P-8196 2 6V-2317 10 BOLT (M8_~1.25X30-M~L __ 300-7933 1 GASKET 8C-3446 1 VALVE-FLUID SAMPLING (ENGINE OIL'--214-7568 SEAL-O-RIN,_:_:G=--_ 8T-0276 BOLT (M8X1 .25X45-MM) 3 _--242-3864 2 SPRING 9M-1974 WASHER - HARD ( 8. 8X16X2 - MM THK.~ 15 STUD-TAPERLOCK (BOLT) 9X-2098 2
._ ..
_
..
•
TYPE
---_
.....
__
._-
I
-, 3-17-16
o
5
15
2
GRAPHIC #1 82
LUBRICATION
SYSTEM
_ •
g01626939
1 of 1
SEBP3866-24
LUBRICATION SYSTEM 238-4804 FUMES DISPOSAL GP SIN: PART OF 237-3995
K5K1-UP INSTALLATION
AR-ENGINE
SMCS-1317 NOTE
i03042883
REF NO
GRAPHIC REF
1 t--
____
2=_ =3
1
4~ __
____:::__5 _ M M-METRIC
1
~~
__
PART NAME PART NUMBER
9M-2904 125-8534 _=301-2320
1
4D~-~7~3~88~_~_C=L=I~P
~
____:
6 PART
CTY
__
I
2
3
4
SEE PAGE
5
CLAMP-HOSE PLATE AS H=O=S~E-~D=I=S~PO=S~A=L __
I
8=-..T;._-_::4_:_12=-1.:.___.:.______:W:.::.A..:.=S:.:_:H=E R:..;_-_:_H::__:A::...;:RD::_._L11 X 21 X2 " 5 - MM THK) 8T -413=7_~ __ -,=B=O=L T_,___,_(",_M1.,__,Oo:.:X,_,_1_,_," S""X""2",,O_cM=M"-'}~
I
ENGINE
OIL PAN
4-5-6
FLYWHEEL HOUSING
LEFT SIDE VIEW OF ENGINE GRAPHIC #1
SEBP3866-24
1 of 1
g01529514
LUBRICATION
SYSTEM
83
LUBRICATION SYSTEM 297-6462 FUMES DISPOSAL GP SIN: PART OF 235-1422,
KHX8046-UP
235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
SMCS-1317
i03128802
REF NO
NOTE
1 2
3 4
5
GRAPHIC REF
1 1 1 1 1
6
----,_ ... M
PART NAME
7 B 9 10 11
PART NUMBER
SEE PAGE
123456
1 3E-4091 ELBOW 1 4P-5918 CLIP 5P-4961 2 CLAMP-HOSE 9M-7958 2 ~l_AMP_:Ii_O~~,,-----~ .---~-.~-CONNECTOR 092-6629 1 249-6673 1 ELBOW 297-3218 1 CLIP 308-3566 _-----_1 !iQ§E -F_!JIvIE~QI_§EQ_~ ..:=l:___ _ ---------. 160-8500 1 _ _.:.;N=U--,--TJ.(=M=8X--,-,-1. _~=--==-_--,----~~=5:,_---,--TH;_;.;D=-.t} 164-7900 1 ADAPTER 2M-9780 1 SEAL-O-RING ~~~I, O-fllfI!~L 3J-7354 3 ._----STRAP-CABLE 35-2093 2 5C-7261 _ __'___ 1 _ ____oNUT ____:~~"'__'___ (M8X 1 .25 - THO) 2 WASHER - HARD (8. 8~_1_6~2 - MM 9M-1!t14 5P-1425 _I-!Q§~j15 -CM} .._
12 13 M __ 14 1--___:_::_ __:___; -----' 15 E 16 1 E - ORDER BY THE CENTIMETER M-METRIC PART
QTY
...
----------
1
1
.
_
__
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8
13-9-7 -15
13-2-15-14
12-1
12-10
REAR VIEW OF ENGINE GRAPHIC #1 84
lUBRICATION
SYSTEM
g01618919
1 of 1
SEBP3866-24
LUBRICATION SYSTEM 248-0369 GAUGE GP-OIL
LEVEL ( DIPSTICK)-ENGINE
SIN:
KHX1-8045 PART OF 235-1422,235-1424 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS-1326 NOTE
J
M
i02522371
REF NO
1
1
2 3 4
1
5
6
_ ..
M
7 a 9 10
M
11
_
GRAPHIC REF
PART NAME PART NUMBER
1 1 1 1 ... _---------1 -1 1
1
lS-2563 225-1461 261-5689 261-5690 5C-7261 6V-3265 8T-4200 8T-4224 9M·1974 119-5708 _---6V-6317 6V-5839
1 -12 1 J -USE TO PLUG OPTIONAL DIPSTICK M-METRIC PART -------
SEBP3866-24
1 of 2
QTY
3 1 1 1 2 1 .... ._-_ .._.__ 1 2 2
1 ._---_-_.
LOCATIONS
1 1
I
2
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
PLUG BRACKET GAUGE AS (OIPSTICKUENGINE OIL LEVELl TUBE AS NUT (MaXl .25- THOL_ CLIP ._._ -_-_. --,---_ ... (M8)(1. 25X16-MM) --_" WASHER-HARD (8.8X16X2-MM THK)__ WASHER, HARD (a. ax 16X2 ,MM THK) CLIP -BOLT (Ml0Xl .5X20-MM) ,WASHER L1_1X21X2.5-MMTHK) -
---
BOLT
--
_----
--
LUBRICATION
SYSTEM
85
LUBRICATION SYSTEM 248-0369
GAUGE GP-OIL
LEVEL (DIPSTICK)
(contd.)
i02522371
3
~
I'
@~
_
@_
LEFT SIDE VIEW 11
10
VIEW A-A
GRAPHIC #1
86
LUBRICATION
SYSTEM
901225845
2 of 2
SEBP3866-24
LUBRICATION SYSTEM 308-0948
GAUGE GP-OIL
PART OF 235-1422,
LEVEL (DIPSTICK)-ENGINE
SIN: KHX8046-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
SMCS-1326 NOTE
i03160447
REF NO
GRAPHIC REF
1
1
2
304-0493 308-0946 321-2002 _-- 112-3132 -----296-3455 119-5708 5C-7261 6D-3479 6V-5839 6V-6317 1- - _----_---- 8T-4189 1 8T-4224 9M-1974
3 4 4A 4B 5 M
6
M
7 8 9
M
10 11 12
M-METRIC .__ ._---_. ----_._-
PART NAME PART NUMBER
QTY
1S-2563 --_---_-_---
1
3
2
4
3
PLUG
1
BRACKET --_-_.
SEE PAGE
5
--,_--,._-----_.
TUBE AS-all GAUGE AS-OIL 1 1
1 2
-
GAUGE LEVEL
(DIPSTICK)
(ENGINE)
SEAL-D-RING HANDLE CLIP NUT ( M8X 1 . 25 - THO CLIP WASHER P 1 X21 )(?_. fi.~.MM__T_IiI<) BOLT (M10Xl._5X20-MM)
1
BOLT
------
-
._ .. _-------
(M8X1 .25X20-MM)
2
~~~IiER-HARD
2
WASHER - HARD (8. 8X 16X2 - MM THK}
(S.SX16X2-MM
THK)
PART ._.-
VALVE COVER
7
I
~-
@
5-8-9
LEFT SIDE VIEW OF ENGINE GRAPHIC #1
SEBP3866-24
1 of 1
g01613577
LUBRICATION
SYSTEM
87
LUBRICATION SYSTEM 7C-2475 LINES GP-ENGINE
OIL
SIN: KHX1-UP PART OF 235-1422,235-1424,291-9171 ENGINE AR-COMPLETE FOR USE WITH FRONT SUMP 28 LITER PAN ALSO AN ATTACHMENT i01744292
SMCS-1307 NOTE
REF NO
GRAPHIC REF
1 2_._._--'-1____
1
I---=M
1
...._3 ...:...4__
~5__
.
1 1 ___;__1
~1
___ .._...._ _::6:....__ _ ____:1 I-'M:.:._-...:_::M=.ET:...:_R=I.:::_C....:_P:._::ARc:...:T
PART NAME PART NUMBER
7C-5403 7W-534O_.
QTY
1
1
2
3
TUBE
4
5
6
(PRODUCT
AS
SEE PAGE
LEVEL)
...
_------_
.._---
_. __ --
1_..__ ---"'G'--'AS~K~E..!...T
9_M_-1_9:!~ _ .. __ g_. 6=--:V:..__-...::.3=--94.:....::0c.__----.:.4 __ .
1
~~~~~f!~_H~f!D __{El._§Xl~}{2-MM_TJ_I~}
~OlT (M8X1.25X25-MM) ~4W~-~2=2=32~~1~~E=LB=O=W~-O=U~T.L=E..!...T---
1
---=3_:_P_-1:....:1...::.56= _ ____:2=-------=S:..:::E:....;;AL=--...::.O-"-'RI:=:o_N"-===G~ ..... _ ....
6
_ ·········_------1
4
2
3-4
RIGHT
GRAPHIC #1
88
LUBRICATION
SIDE
VIEW
SYSTEM
900892941
1 of 1
SEBP3866-24
LUBRICATION S·YSTEM 168-8976 LINES GP-ENGINE OIL DRAIN SIN: K5K1-UP PART OF 237-3995 INSTALLATION AR-ENGINE SMCS-1307
i03287696 PART NAME
NOTE
-----E
PART NUMBER
5D-j026
_.
___ ___ .
.
E - ORDER BY_THE CENTIMETER
5P-0767
-
QTY
1
-
1
2
3
4
SEE 5
6
(pHODUCr LEVel)
PAGE
CLAMP-HOSE HOSE ( 14 - CM) - ---
--
-
SEBP3866-24
LUBRICATION
SYSTEM
89
LUBRICATION SYSTEM 187-6279 LINES
GP-TURBOCHARGER
SIN:
OIL
KHXl-542
PART OF 235-1422 ENGINE AR-COMPlETE i01884840
SMCS-1052, 1307 NOTE
REF NO
GRAPHIC
1 1A 1B 2 3
1
REF
PART NUMBER
183-3399 214-7568 221-3494 228-4709 187-6294 6V-8724 3J-1907 6V-8397 3P-1156 5P-8066 9X-2099 8T-4224 8T-7547
4 4A 48
5 6 M
1 1 1
7 8
M 9 M-METRIC PART
CTY
PART NAME 1 2 3 4 s
SEE
PAGE
1
CONNECTORAS .- ... SEAL-O-RING {11 . 89MM IQJ_ SEAL -0- RING (12. 83MM 00] 1 ._----HOSE AS HOSE AS-OIL SUPPLY 1 ELBOW 1 1 SEAL-O-RING (11.89MM HD. SEAL -O-RING (12. 83MM ODL___ 1 1 SEAL-O-RING (21 .82MM IR)_ SEAL-O-RING (32.92MM ID}_ 1 STUD (M8X1.25X52. 75-MML 2 4 WASHER- HA~P_ll!_._§~1~)(? -MM THI5L BOLT {M8X1.25X30-MM} 2 ---
.----~---
cb-1A
1R;1 ~/1B
(1)
I EXPLODED
vIEW
OF AREA A
4
6 EXPLODED VIEW OF AREA B
GRAPHIC
90
#1
LUBRICATION
SYSTEM
900993616
1 of 1
SEBP3866-24
LUBRICATION SYSTEM 187-6279
LINES GP..TURBOCHARGEROIL SIN: KHX543-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
PART OF 235-1422, SMCS-1052,
1307
REF NO
NOTE
i02628088 PART NAME
GRAPHIC REF
PART NUMBER
____ ______,1'---__ 1 __________ ____:1
______ J .__ __ C _ .
__
.!.
2 ~
.1
4
1
1'--___
------
______
.
1
C
5
1 ._ 1 . 1 1
__ C
6_
1
_ ~ ,---_. CM
7
1
__ .
..1._
._8
9 _C__.__ I0__ _C_ .. __ 1_1 .._C __ ____1g_ __J!__ 1~ __ ._M_ _____!i__ __ . 15
1
1 1
L 1. !
1 . 1 __ .. E _ 1 C - CHANGE FROM PREVIOUS TYPE M_-_ME_T!!_I_C_P~_fF __ . .
___ 16__
SEBP3866-24
..
1 of 2
CTY
183-3399 =6V_:_-8636 214-75_~_~ 221-34_~4 246-6036 ____;1:._=_8r-6294 _ 1_411_-_83_7_8 __ ~V_-_8_7_2~_ 3.1-1907 6V~8397 __ ~_.~.!I419 210-9246 ~~-?Q~._2 ._ 8T-4?~ 7~-2537 260-8630 2_~Q-~~31 __ 269-8788 ~5_~~ _ ___!!:_~~. 6V-583~ 7~_-_43_5_~ 033-8248 __ .
1
2
3
4
s
6
SEE PAGE
(pRODUCI LEVEl)
1 1 1 1 1 __
CONNECTOR AS _ _ CON_NECTOR ~E~L-Q:RING (11.89MM ID) SEAL-O-RING (12,E!3MM 00) H_OSE ._. 1 HOSE_~_S-OIL §UPPLY 1__ ._E_L_B_OW_A~ 1 El::~..:::.OW'_"___. _ ---------_·-----1 1 __ SEAL-9-RING_(11 . 89MM IQ.L_ __.___ 1 SEAL-O-RING_L12.83MM90). 1 GASKET_{?l.Ejg:::M:M"'---=-:ID=:_)<--,. 1__ S~~L-O-RI~G (32.92MM IDL. __ S_TYD (M8X_1.25X52. 75-MML ._______ ~ WASHER-HABQ_J_~_:_I~X16X2-M_M THK) 2 BOLT_JM8Xl.25X35-MML ... 1 __ TUBEA.S-ORAI~ ... .. _. 1 TUBE_AS-DRA~N ._. 2 C!:-~fl~B~~O .. ... 1 NUT (Ml0~1.5-THO) _ _ _. 1 B_QLT (M1_Q~1.5X25:_~ .__. 2 ... WASH!=B__(11X21X2.5-Mtv1___T..!::!!SL_. . .. 1 CLIP .. ._.. 1'-- __---=C:..=L=-IP:___. ... ._. . _
---
..----
---------
_ __ _ . _ _..
1
1 .__ . _ ...__
_ ..._ ._ .
1 1
.__ . _ ...._ _ ._ ._ .._ ._... _
----.-._
LUBRICATION
SYSTEM
91
LUBRICATION SYSTEM 187 - 6279 LINES
GP - TURBOCHARGER OIL
(contd.)
i02628088
REAR VIEW OF ENGINE GRAPHIC
92
#1
LUBRICATION
SYSTEM
g01319683
2 of 2
SEBP3866-24
LUBRICATION SYSTEM 192-2981
PUMPGP-ENGINE OIL
SIN: KHX1-UP GEROTOROIL PUMP, DROP IN DESIGN PART OF 235-1423, 235-1425, 291-9173 ENGINE AR-CORE ALSO AN ATTACHMENT SMCS-1304, NOTE
1315
i01507774
REF
GRAPHIC
NO
REF
Y -----.
1 _2__
M
3 --'-"-
1
PART NAME PART NUMBER
QTY
200-4497 ----'-__
6V-5815 6V-5839
.
M-METRIC PART Y -SEPARAT.E ILLUSTRATION
1
2
3
4
SEE 5
6
2
_-_
..
..
PAGE
PRODUCT lEVEL
PUMP GP - ENGINEQ!!-, _ ._ BOLT_(p,110X1.5X75MM.L. WASHER ( 11 X21 X2. 5MM THK)
2
._ _-------_._-_ ..
1
94 _
---------_.
3
2
GRAPHIC #1
SEBP3866-24
1 of 1
900775811
LUBRICATION SYSTEM
93
LUBRICATION SYSTEM 200-4497 PUMP GP-ENGINE
OIL
SIN: KHX1-UP PART OF 192-2981 PUMPGP-ENGINE OIL ALSO AN ATTACHMENT SMCS- 1304, NOTE 1 1 1 1
M ____
i02162882
1315
REF NO
GRAPHIC REF
--'1
1______
-=2'--_--'-1 ____;3=--__ =3A---'--_----'1
--'----1
4 5;::__
1
SEE PAGE
PART NAME PART NUMBER
QTY
1
2
3
4
5
7W-9737 1 SHAFT 7W-9738 WASHER (10.5X38X1 :6-MM I~KL_ -----=---7W:=___----=9:_:_74__:_:O=---_'------____:G=E::_:A"--'-R __:__:A=-S -_!!!~I~::_('---'4=-3_- T:_::E=E__:_:TH--'-')'-I'!!-9~.:::9.=;30~ _ _=__ _ ______'='B'_'='EA'___"_R~I__'_'NG_"'_-___=So:::L~EE~V'---"E:___ 9X-2305 BOLT-LOCKING (M10X1.5X50-MM_L__ 1__:__:8=---=9_--=-.;87~7___;_7 _ __;_ _ ___'__P_"_'UM=P_G=P_-_=EN'_'___'G=___=I_'___'_N=_E ----'--0_1 L
_ _ 1
M-METRIC PART
:5
2 4
GRAPHIC #1
94
LUBRICATION
SYSTEM
900775788
1 of 1
SEBP3866-24
COOLING SYSTEM 117-3643
COOLERGP-ENGINE
OIL
SIN: KHX1-UP RH MOUNTED PART OF 235-1423,235-1425,291-9173 ALSO AN ATTACHMENT
ENGINE AR-CORE
SMCS-1378 NOTE
REF NO
R
1
i03287700 GRAPHIC REF
1
PART NAME PART NUMBER
267-4743
2 233-7655 1 -=3"-1 3P-1156 R-REMFG PART MAY BE AVAILABLE
QTY
1
2
3
4
SEE PAGE
5
1
2
SEAL-O-RING
CYLINJER
BlOCK
GRAPHIC #1
SEBP3866-24
1 of 1
g00117316
COOLING
SYSTEM
95
COOLING SYSTEM 260-5786 COOLING AR-HIGH
AMBIENT
TEMP
SIN: K5K1-UP AN ATTACHMENT
SMCS-1350,
i02251216
1353, 1386, 1387, 5057 PART NAME PART NUMBER 244-8840
NOTE
1---·--·-
.._....
CTY 1
1
2
3
4
5
6
(PRODUCT
CORE AS-CONDENSER
SEE PAGE ._
LEVEL)
(REFRIGERANTL
250 - 8327,____1'-------'C'---"O-'-'-R=-EC-'A=-S --'-H-,-,-Y-=cD_R=-A..:..;:U..=;L-=-.I C=-0-=-.cI=-=L'--'C'--'O'-=-O=LE=R-'----256-6628 1 CORE AS-RADIATOR ~-------~~.~--
- -- ----
--
-
----
...
1
- -
309-1356 COOLING AR-HIGH
AMBIENT
TEMP
SIN: K5K1-UP FOR USE WITH ROOF MOUNTED AIR CONDITIONING AN ATTACHMENT
SMCS-1350,
1353, 1386, 1387,5057
i02773101 PART NAME
PART NUMBER QTY 250-8327 _ _;_1 __ 256-6628 1
NOTE
-
---------
--
1
2
3
4
5
6
(PRODUCT
LEVEL)
SEE PAGE
g0RE AS-HYDRAULIC OI_,=_COOLEFL CORE _,._--AS-RADIATOR .------~.- -- --~-
1
-----
96
COOLING
SYSTEM
SEBP3866-24
SYSTEM
COOLING
311-0054 COOLING GP -SUPPLEMENTAL-VARIABLE
PITCHFAN
K5K1-UP PART OF 305-5294 CONTROLAR-FAN AN ATTACHMENT SIN:
SMCS-1353 NOTE Y
y
M
M
i03084540
REF NO
PART NAME
GRAPHIC REF
PART NUMBER
QTY
1
2
3
4
1
1
237-0443
1
RADIATOR
2
1
1
SUPPORT AS
3 4
1
304-4016 324-7871
1
KIT - FAN BLADE
1
307-7317
1
SHIELD
5 6 7
1
1
BAFFLE
1
GUARD AS-FAN
8
1
9
1
10
1
239-9851 308-0167 308-1189 8T-1160 8T-4224 8T-4908
1
1
M-METRIC PART Y - SEPARATE ILLUSTRATION
-- -
--
& FAN GP
.
( SERVICE
GP-ENGINE
FLANGE
6 6 6
BOL T - SOC~~T
.
--HEAD
------
-----
119 ----
-----------
REPLACEMENT)
750
COMPARTMENT --
1
----
SEE PAGE
6 (PRODUCT LEVEL)
5
!Ml
-----
-
OX 1 . 5X50 - MM
~ASHEf! ~_H~flD_l_fi· !!~1!3)(LMM THK BOLT (M8X1.25X25-M~)
1
L
---------
------_ .._-
----
,
SEBP3866-24
1 of 2
COOLING SYSTEM
97
COOLING SYSTEM 311-0054
COOLING GP-SUPPLEMENTAL
(contd.)
i03084540
4
B
5
FRONT VIEW
~
0
6
VIEWB-B
SECTION A-A
GRAPHIC #1
98
COOLING
VIEW OF AREA C
SYSTEM
g01589875
2 of 2
SEBP3866-24
COOLING SYSTEM 237-9821 ELBOW GP-WATER PART OF 235-1422,
SIN: KHX1-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
SMCS-1380
i02241733 PART NAME
NOTE
QTY
1
1
2
3
4
5
SEE PAGE
6
GASKET
1
ELBOW
2
PLUG AS ( EACH INCLUDES) SEAL-O-RING PLUG-O
RI:..::.:NG:::...._ __
.__.
...
I
PLUG AS .::___::=-==--'---_=2__
___ ~M~
_
_____"'~ __
~
~~~=-
_'___ __
-=SEAL - 0 - R I.:_:_NG-=-_
~2_~~P~L~U~G--T~H~R~E~A~D~ED~O~-R~I~N~G~--
_,__--='----"=-.!-=-------"~----~Ql.,-f{ 2
M-METRIC
PART
~~)( 1. ~5)(?§
WASHER-HARD
-----------
-_~~L _ _
(8.8X16X2-MM
•
.__
THK)
---------------------1
4
4A 3A
J
1
(-0)1 ~--,--?'--_/ 1
1
L__! RIGHT SIDE VIEW GRAPHIC
SEBP3866-24
#1
1 of 1
g01118508
COOLING SYSTEM
99
COOLING SYSTEM
LINES
237-0439
GP ..WATER-RADIATOR
SIN: K5K1-1216 PART OF 231-0234 CHASSIS AR i02621261
SMCS-1380 REF NOTE NO
E
GRAPHIC REF
1 23 4 5 6
1 1 1 1 1 1
7
1
PART NUMBER 1P-4278 5P-1230 6V-1355 8T-4983 5P-1262 9Y-9236 111-7092 132-1310 157-0670 158-0851
8 9 10 11
1 1 1 --_-_" 1 -1 1 ----- __ . 12 1 1 1 -_._ ..... --~.---- . 13 1 1 ---- ... -- 14 y 15 1 16 1 . --... _ .. -1 f-----___!_?--18 1 - _--
----
PART NAME
3J-1907 5P-1046 217-9060
---
20 21 22 23 24 25 26
-_-_._-
1 1 1 --
..
1_---_
1 1 -- 1 1 .. _----1 1 1 1 1 ---" 1 1 1 1 1
27
..
_
100
~
_____
._
r
- -- - -
-"_
2 1
. __ .
1 ---
2
_-_-- 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
243-2372 243-2373 243-2374 268-1497 274-7407 '.-_----_--109-1145 __ -----_~Q_9-4573_ 212-6934 ---_---3D-2824 -- 3J-1907 3J-7354 5C-7261 --- ---_5P-4116 5P-9299 _".7M-8485 --7X-7729 8T-4121 8T-4136 8T-4195 5P-1251 5P-1442 -- 5P-1442 5P-6442 --_--_--7Y-1976 .
28 29 30 31 -- 32 __M ___--33 M 34 E 35 E 36 36A E 1 E 37 - .. ------E 38 1 E-ORDER BY THE CENTIMETER M-METRIC PART Y -SEPARATE ILLUSTRATION _._------___
3J-7354 154-9023 230-4015 239-9884 242-4340
1
f---------- 19
M
164-5562
QTY
1
1
4 7 3 1 1 2 1 1
2 1 2 2
2 2
,
2
3
4
5
SEE PAGE
6 (PRODUCT LEVEL)
CLAMP-HOSE CONNECTOR ELBOW -,-_ .... _ ..__ ._ -- CLAMP-HOSE .-._HO§~_(16-CM) GAUGE-SIGHT HOSE ..__ -----HOSE _.-- .. CAP-DUST ._-CLIP - ..CONNECTORAS ._--SEAL-O-RING --- ... _ CONNECTOR - -VALVE AS-FLU_ID SAMPLING SEAL-O-RING ........ __ .. .._--_---_"_-VALVE-SAMPLING --CONNECTOR -TUBE AS TANK GP-RADIATOR TOP _' .. HOSE -- -HOSE TUIjEAS --ELBOW -_. __ ._ ._----_ ..__ TEE --CLAMP-HOSE _-_. CLAMP-V BAND .. _CLAMP----_SEAL-O-RING _"'---SEAL-O-RING --SEAL-O-RING ~l!I {M~X1. 25- THO) -.'" WASHER- HARD (8. 8X20 . 5X2 ~_~lM THK) CLIP SEAl-O-RING --_. -------WASHER ( 11X25X3_-MM THK) WA~HER- HARD (11 X21 X2. 5 -MM THK} BOLT (M10X1 .5X25-MM) ~QI,,! {M!()~!· 5X3_Q-MM) HOS~ (99-CM) HO$L( 27 - CM) HOSE _(73-CM) .. _---- HOSE ( 50-CM} HOSE-WATER (221-CM)
--
. --
._-
----
--_.
_- _.
- - --
----.-
---
- --
~---
131
----
--
---
-
---
-
_."
_ ..--
--- -
--
---
---
."
-
--
--
- -
COOLING SYSTEM
1 of 2
SEBP3866-24
COOLIN.G SYSTEM 237-0439
LINES GP·WATER (conui.}
.
i02627267
22
16
7
21
VIEW OF AREA A
37
22
14
LEFT SIDE VIEW
GRAPHIC #1
SEBP3866-24
1
2 of 2
g01285039
COOLING SYSTEM
101
COOLING SYSTEM 237 ...0439 LINES GP -WATER-RADIATOR SIN: K5K1277-1602 PART OF 237 -0234 CHASSIS AR SMCS-1380 REF NO
NOTE
i02783142 GRAPHIC REF
PART NAME PART NUMBER
1__ _____: -----'2=---. 2 _-=-- __ __:__
C C
3 =--__ 4 5 _ _____::::__ ~C 6 =--_ _____:::_ ______ 7 ____ 8"'_ ____ 9 1 0:___ _____ .... _:_1_:_1__
___ C
_
.__ __!! ~ ~~I_~
!
2
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
_g _
CLAMP - HOSE !_ _..._E!:'.i:lQv!_. 6"'V_o -1355 2 __ --=E=L=B,O:::_:_W:____ 8T-4983 2 _" __CLAMP-HOSE ._------ ..... --_._------------------=5c:_P_-1_:_:2::..::6o_::2:__ __ ____:Hc:.:O:_::S::.=E_,(L.:1_:::6_.::_:CM"'"")l__ .... _._. 9R - 6307:_ __ __:___ _:::S"--PA:_:C=-:E::.:_R'----'---( 1:_:1c:..:X:=2.::_:8X:_:_1:_::2:_-_:::M.:_::M_:T_:_:H_,_,_KL__) ------------------1 -----=9_Y~_~_~:!~~______ GAUGE-SIGHT . 111-70~~ _:1_ _____:H_'_"O'_"'S'_=_E 1=-=3=2_-"7370 1 tillS~ . _ --------------1_:_:5~7 - 0670_;:____c9~P - DUST _._----------164 - 5562 CONNECTOR AS _. -_. .__ .. - - -----
.._~_~_:_!041 __
--=2:__
-=2
QTY
.
g __ _:_ 1 _-'1 ~2
__:_ .:_.
_:_12=--_ _____:1...L=:2__ 13 2
~~l'_kQ_:_RIN._Q
_::3"_,,J'----19.Q?
__:_
"l?f~1 046 _
!92
- 5017 217-9060
2 1
G9_fi~~~T-,-_O,,_,_R-,-BRACKET AS VALVE AS-FLUID
1 .__
1
_ .
..
._..
._..
_
SAMPLING
____TAt~~gp _:J!_ADI~TOF!_IOP
_____:1-"'-3-'-1.
.
f------ ..
C
6P:~§~~
1__
GR_O~lM~l
---I
. - -_·_---_·_----_··_--------1
C
CM CM CM
40 41 42
1
_~___ _C
43 44
2 1
I_--=-C_
45
2
102
COOLING SYSTEM
-----
--------------._
1 of 4
SEBP3866-24
-. 237-0439
COOLING SYSTEM .
LINES GP-WATER (contd.)
C - CHANGE FROM PREVIOUS TYPE E - ORDER BY THE CENTIMETER M-METRIC PART y_:_~E_PARATE ILLUSTRATION
.
i02783142
..
_-
__
.
-
SEBP3866-24
2 of 4
-
..
-
'.
COOLING SYSTEM
103
COOLING SYSTEM 237-0439
LINES GP-WATER (contd.)
i02783142
44-23
42-37-38
11
31
49
25
25
RIGHT SIDE VIEW
REFER TOAll IllUSTRATIONS OF THIS GROUP FOR AUXILIARY VIEWS.
FRONT VIEW
GRAPHIC #1
104
COOLING
_jB g01391261
SYSTEM
3 of 4
SEBP3866-24
COOLING SYSTEM· 237 - 0439 LINES
GP-WATER (contd.)
i02783142
31-37-40
28-21
45
14
34
37-39 VIEW A-A
w=;;:= - - _'--
- - == VIEW B-B
GRAPHIC #2
SEBP3866-24
4 of 4
g01390874
COOLING SYSTEM
105
COOLING SYSTEM
LINES GP -WATER-RADIATOR
237-0439
SIN: K5K1603-1736 PART OF 237-0234
CHASSIS AR
i02865935
SMCS-1380 REF NO
NOTE
1
GRAPHIC REF 2
2 3
1
2 1 5 2 2 6 7 1 1 S 9 1 10 2 11 1 1 1 12 1!2 13 ---, 2 _2 2 14 2 15 1 16 2 17 2 18 1 19 1 20 1 21------"_-_ 2 22 1_1.2 1 23 24 1 25 112 1 2 26 27 1 28 2 29 1 2 2 30 1,2 31 1 32 _--33 1 --34 --- 2 35 1 36 2 37 1.2 1 38 39 1 !2 40 2 41 1 12 42 1 43 2 44 1 45 2 46 2 46A 2 47 2 --1 48 --49 1 1 50 4
E
--------
---
...
---
CY
----_._-_
..
C C - -
..
._-
-
-
C
... _
M M M
M M M
E CE E
E E C 106
..
COOLING SYSTEM
-
PART NAME PART NUMBER 1P-4278 3E-4041
QTY
1
2
3
5
4
6
SEE PAGE
(PRODUCT lEVEll
CLAMP-HOSE ---"_._---ELBOW 6V-1355 ELBOW CLAMP-HOSE 8T-4983 5P-1262 HOSE {16 -CM} 1 --- SPACER_( 11X28X12-MM THK} 9R-6307 9Y-9236 1 GAUGE-SIGHT -- ----111-7092 1 HOSE ----1 132-7370 HOSE -_._---------- --_------~-. 157-0670 1 CAP-DUST 164-5562 CONNECTOR AS 1 .----, _"_, -----3J-1907 SEAL-O-RING 1 -------5P-1046 1 CONNECTOR 192-5017 2 BRACKET AS 217-9060 1 VALVE AS-FLUID SAMPLING {COOLANT} 1 SEAL-O-RING 3J-7354 _ ..-._._--1 VALVE -SAMPLING 154-9023 ---- ---239-9884 TUBE AS 1 ---_._._ 312-2014 1 TANK GP-RADIATOR TOP 132 - -- ---243-2372 1 HOSE - _--_._---243-2373 HOSE 1 -----------243-2374 TUBE AS _ _ 1 _ -----260-4698 -_--_1 - ___ A. GROMMET -268-1497 1 -- -,'._--ELBOW _--5P-4924 1 ELBOW --_.-._-----4 CLAMP-HOSE 65-8620 _-----~--' _-133-3260 1 SPACER (11X19X10-MM!.tIl.
_-
•••
0.
-
-
... __ ..
..
.. ...
.....
....
. ..
. ...
---
._.
... ..
-
.
._.
...
.....
.
..
..
_.
...
... _ ...
1 of 4
..
SEBP3866-24
COOLING SYSTEM 237-0439
LINES GP-WATER (contd.)
i02865935
C-CHANGE FROM PREVIOUS TYPE E - ORDER BY THE CENTIMETER M-METRIC PART
Y-SEPARATE ILLUSTRATION
SEBP3866-24
2 of 4
------------------------------1
COOLING SYSTEM
107
COOLING SYSTEM 237-0439
LINES GP-WATER (contd.)
i02865935
22-29-50
42-37-38 33
11
35-7 49 39-37
-
-
25
----
-
_-C
t ~__ ~~~T
25
RIGHT SIDE VIEW
B
REFER TOAll IllUSTRATIONS OF THIS GROUP FOR AUXILIARY VIEWS_
GRAPHIC
108
FRONT VIEW
#1
COOLING
g01429011
SYSTEM
3 of 4
SEBP3866-24
COOLING SYSTEM 237-0439
LINES GP-WATER (contd.)
i02865935
31-37-40
10-13
36-41
46A
22
III.
16_
,/~
26
TOP VIEW
28-21
45
37-39 VIEWA·A
VIEW 6-B
GRAPHIC #2
SEBP3866·24
4 of 4
901429010
COOLING SYSTEM
109
COOLING 237-0439 LINES
SYSTEM GP - WATER-RADIATOR
K5K1737-UP PART OF 237 -0234 CHASSIS SIN:
AR
SMCS-1380
i03113104 REF NO
PART NAME
SEE 1 PAGE PART NUMBER QTY 2 3 4 5 6 (PRODUCT LEVEl) 1P-4278 2 CLAMP-HOSE ----_ _-----------_. --_._------ 1 -- -----C ELBOW - --2 2 268-1497 1 --_.3 __.__ 1,2 6S-8620 4 CLAMP-HOSE 4 CLAMP-HOSE 8T-4983 2 1,_2__ ... E 5 2 5P-1262 HOSE (16-CM) 6 2 1 ..... 9A-6307 _~e~<::~Rj_1_1~28X1?-MM THK} ._--_._--_----- ------_. __ ._--_._---_ ----~-----7 2 9Y-9236 1 GAUGE-SIGHT 1 8 111-7092 1 HOSE _--2 9 132-7370 1 HOSE -C 1 10 150-3024 1 ELBOW AS ---~--.-.---1 3J-1907 1 SEAL-a-RING 1 ELBOW 5P-4924 ._- 1 _- --_. ---_._- --11 2 157-0670 1 CAP-DUST .. --C 12 1,2 164-5562 2 CONNECTO.RA:S _(EACH INCLUDES) ._-_ -_. ---_. 1 2 3J-1907 ----- 1 SEAL-a-RING _. --- CONNECTOR 1~ ____ 5P-1046 1 C 13 1 171-6061 1 ELBOW AS ---1 1 SEAL-O-RING _._~!)-2824 - -1 1 ELBOW 3E-4041 _--- ---------C 14 2 188-3034 2 ELBOW AS -.--(EACH INCLUDES) -_. _"--2 1 SEAL-a-RING ----- 3J-7354 2 6V-1355 _--- 1 ELBOW 15 2 192-5017 2 -- --------_-_----------BRACKET AS 16 2 1 VALVE A?_:FbYID SAMPLING ._. 217-9060 -- -2 3J-7354 1 SEAL-O-RING 2 VALVE-SAMPLING 154-9023 -- -_ 1 17 2 TUBE AS 239-9884 1 _------_. ------_. -18 1 243-2372 1 HOSE 19 2 243-2373 1 HOSE ----20 1 243-2374 1 TUBE AS 21 2 ---.- -- -_" 260-4698 1 GROMMET -. y 22 2 312-2014 1 TANK GP-RADIATOR TOP 132 _-_---~------_------_1 SPACER (11X19X10-MM THKL ___ 23 133-3260 1 24 2 1M-4543 1 GROMMET _.25 2 .. _~2-6934 ____ 2 CLAMP ---- ---C 26 1 2 7 CLAMP 216-4983 ._------------27 2 4D-9517 2 CLIP 28 2 5P-9299 3 CLIP 29 2 6P-0699 _---- - 1 GROMMET ".-1 1 CLIP 30 6V-2235 _ ._31 2 7D-7233 1 CLIP - -------- --~------32 2 7M-8485 1 SEAL-a-RING 33 1,2 7X-1729 2 WASHER (11X25X3 -MM THK} 34 1 2 8T-4121 8 WASHER -H~f!Q_J11X21 X2. 5 -MM THK} 1 1 NUT (Ml0Xl.5-THDL__ M 35 _.!!T 4~=!=! ------._-- -- -- ----M 36 2 8T-4136 3 BOLT {Ml0Xl.5X25-MM} M 2 8T-4186 1 37 BOLT {M10Xl .5X40-MM) M 8T-4195 38 1,2 BOLT {Ml0Xl .5X30-MMl 3 M 8T-4196 39 1 1 BOLT (M10Xl .5X35-MM) -------. --- -----M 40 2 8T-6466 1 ~()Q {Ml0~1 .~~§_Q.:_~MJ _. 9M-8406 41 1 1 CLIP _ -. 9R-1439 2 42 1 BOSS 2 5P-6442 E 43 HOSE (53-C~) -_---_--. E 44 1 5P-1442 HOSE (28-CM)
NOTE
GRAPHIC REF 2
.
.
-
.-
.. _.
...
...
..
..
..
.
..
__
...
.
..
-
..
._.
.-
.•.
...
..
..
._.
•...
.
--
.....
.-
._.
.-.
..
.
.-
----
._.
.
110
COOLING
SYSTEM
.
1 of 3
SEBP3866-24
COOLING SYSTEM 237-0439 NOTE
E E E
REF NO
LINES GP-WATER (conta.] PART NAME
GRAPHIC REF
PART NUMBER
44A 2 45 ____ ~2
46 47
2 1
i03113104
QTY
1
2
3
4
SEE PAGE
5
5P-1442 ~5~P-~1~2~5~1------~~=-,~~~~~~---.------------------------1 ____
__,7c....oY_=
!~:!~__
212-6933
_
__I
--'-=c=._:.::_.:.:..::_:.:___j_=_:____O~
1
C-CHANGE FROM PREVIOUS TYPE E - ORDER BY THE CENTIMETER M-METRIC PART Y-SEPARATE ILLUSTRATION
_
18
RIGHT SIDE VIEW GRAPHIC #1
SEBP3866-24
901588573
2 of 3
COOLING SYSTEM
111
COOLING SYSTEM 237-0439
LINES GP-WATER (contd.)
i03113104 11-16
6-28-34-37
2
28-34-40-42
15-31-34-36
15-34-38
28·34-36
43
14
LEFT SIDE VIEW GRAPHIC #2
112
COOLING
SYSTEM
901588574
3 of 3
SEBP3866-24
COOLING SYSTEM 238-4802 LINES GP -WATER-ENGINE SIN: KHX1-UP PART OF 235-1422,235-1424,291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS-1380 REF NO
NOTE
GRAPHIC REF
1
--------------
i03287682
----
---
1 . __ .._1
4
1 ....
1
7
1 1
a
1
9
1
1 1
.
7E-0759 237-5176 119-3075
--
6
9A
.
_
5
-_._"_ _._-
PART NUMBER
3 -
....
PART NAME
10 ---_.
1
lOA
1
11
1 1 1
- --
.. _-
-
---
QTY
I
2
3
1
HOSE
2
CLAMP-BAND
.--.... ~-
--
GASKET P!fl_J
12
1 1
12A
1 1
M ----
13
1
M
14
1
M
15
1
---
16
1
M-METRIC PART ----_- "------
SEBP3866-24
-----
1 of 2
-
HOUSING-WATER
-----
.. .. _------
- - --
.
__
INCLUDES)
.
._ ..
---
SEAL-O-RING PLUG-D-RING
...... _ .. _----
PLUG AS PLUG-O-RING
1
.. _--
-
PLUG AS
SEAL-O-RING
6
HOUSING)
REGULATOR
PLUG-O-RING
1
6
REGULATOR
C)
------------_._-------
SEAL-O-RING
1
2
(94-DEG
PLUG AS
1
1 1 1
TEMPERATURE
OUTLET}
(EACH
llA
SEE PAGE
(PRODUCTLEVEl)
(TEMPERATURE
GASKET
1 1
6
REGULATOR-WATER _{c:;Q9LANTl
2
126-5466 1 222-5915 1 160-5131 1 227-5942 1 .. '--'-~--'---- --148-8395 1 3K-0360 1 95-8005 1 148-8411 3 ... ---_._--- _- _ .. _-------3K-0360 95-4185 155-3624 3J-7354 95-4182 162-0177 --_ ----3J-1907 98-8004 5P-8347 6V-3940 6V-5223 9M-1974
5
4
---
_-_.
-_ .. _-"_
PLUG AS
-_.-._--
-----
-
SEAL-D-RING PLUG-O-RING
---
BOL T (M8~1 .~~~70:fv1fv1) BOLT {M8X1.25X25-MM} __BOLT
- ---
----
----
(M8Xl.25Xl00-MM)
WASHER· HARD (8. ... _----_.
-_
ax 16X2
- MM THK)
--
.._
COOLING
SYSTEM
113
COOLING SYSTEM 238-4802 LINES GP-WATER
(contd.)
i03287682
.----. A
A
6 CYLINDER HEAD
J)~ I
EXHAUST MANIFOLD
GP
\
__ .
,So
\2~' , . WATER PUMP GP
FRONT VIEW
_~~~
{j)
<::J,~
RIGHT SIDE VIEW 10-10A
GRAPHIC #1 114
COOLING
SYSTEM
901118619
2 of 2
SEBP3866·24
COOLING SYSTEM 241-0078 LINES GP-WATER-AXLE SIN:
OIL COOLER
K5K1-UP
PART OF 241-0073,311-7019 COOLER AR-AXLE OIL AN ATTACHMENT SMCS-1380
i02993389
REF NO
NOTE 1
1:_
--,1__
_2c..__
--'...1
___;3=--_
1
__.
----.:.4
___ _;5:.___
______
1
1 -=-1__ 1 _.
4S-1962 161 -9-'9'-1-'-6__ 2M-9780 6V-7420 J. 70 - 0965 _
___
6_. __ .__
7_.
______
_____
....:.1
1 1
______
-'.1 .
8
4
M
-'9=--__ 10
1
1
1
..__
E - ORDER BY THE CENTIMETER !1_-METR!C PART _
SEBP3866-24
3
4
5
6
_(PRODUCT
SEE PAGE
LEVEL)
1
1 of 2
._--
___. __
-------
A_D_A_PT_E_R~_'__'AS=--
_
_
SEAL-O-RING
..._--------------
ADAPTER
2
CONNECTOR AS ._.__
~:?~m!___1
1
1
2
CLIP
._J__
... 6V -1889 1 . 7X-2~§_2 __ ] ______ 1_1 1 _~-2769_ 1 ____ _____1g_ _!_ __ ._.__ 8I-~1g!. 8 M ._~ _1__ .__ 8_T:.-413~ 3__ _ M 14 ..__ 1 .. 8T-41_~ __3__ t---c-M __15 1__ 8T-4_1.~. __1__ ~M __ ..._!_§____ 1 . 8T-4!~~ _l__ _---=-1-'--7_. 1__ .. 9~-825_?_. 1 ._E 1l:!_ 1 .. __ 5P-0767_ _._ ._E __ ~~ 1____ ~~:0767 1-19 1 . .IS-0530 1 _____
1
J.EACH
~NCLUDES)_______
_
~-0360_ 1 SEAL-D-RING c:o.6V=_-_:1:._:4-=.3.=81_.. CONNECTOR ._1_9_3_:_10_3_4 1 BRACKET_A_S_. 155-7321 1 ADAPTER AS . ;J_D_-2_8_24 1 ..__ SE,6.1.., -():R:..::_I:..:..:NG::.__ __ .. ~V-172_?_ 1 .__ J\!)APTER-O-RING_
._:..._1
_____
QTY
5D-1026 4 =CL=AM-=.:_P._:-Hc.:_:O=S=E_______ 7'-C.K-'._--'.1--'...18.=._1-=---__ 3 STRAP - CABLE .------------
.
_.
____
PART NUMBER
-'1___
1
__.
PART NAME
GRAPHIC REF
CLIP
._ _ .
..
..
------
.
_ .._-------------_
..
_-
--------
..
(MH,X2X30-MML__
.
_
...
CLIP
_
WASHER-HARD
.__ __
_
5-MM __ I_'i~.
(11X21X2.
~~TJM10X1.?-THD)
_
__.
_ _.
._.
(M1_0Xl.5X29~______
ElQLT (M1gX1.5X30:.MML WASHER1!7.5X30X3.!)_:-MM
1
_
_
I:_l_9lT (M10X1.5X2§-MMl BOLT
..
...__
CL=-:I,-'-P BOLT
I
._
_
._. _ __~---.-----.---.-.-. THK}
.
_
HOSE (252-CM)
1
HOSE (_149-CM_L__l __ CL!£, __
-_._--_._----_.-_
...
..__. .
..
.. _
_._-------_.
----_._---
_ _._--_._---_._-
COOLING SYSTEM
115
COOLING SYSTEM 241-0078
LINES GP-WATER (contd.)
i02993389
7-5-1
II ~
18
18A
LEFT SIDE VIEW
19 3
12-13-14
SECTION B-B VIEW A-A
GRAPHIC #1
116
COOLING
VIEW OF AREA C
SYSTEM
g01525799
2 of 2
SEBP3866-24
COOLING' SYSTEM 209-4600 PUMP GP-WATER-cOOLANT SIN: KHX1-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
PART OF 235-1422, SMCS-1361
i03287695
REF NO
NOTE
YR
GRAPHIC REF
1
1
2
1
3 ...._...._._.
..__
_ __ ....__
:4
PART NAME PART NUMBER
___:_
6 7
----'--
\ 234
SEE PAGE
5
----'----
1 I------:c-,------,--------L-.-M-METRIC PART R-REMFG PART MAY BE AVAILABLE y. SEPARATE ILLUSTRATJOIi .. _..
PUMP G~ - WATER (COOLANT) PLUG AS---,--=-:-:--,--SEAL- 0:8.=1 N_:_::G=---_ PLUG-O_:-R_:_:I:_:_:N=G PLUG AS SEAL-O-RI~~L._._... .. 95-8.=;..00=-=8=----___ PLUG-O-RINQ_JWt-TEB LINES GROUP,----=2=M:_-_:_44-'-'5=3=--------''--_._§E~L- (H!!~~ 4J-0525 1 SEAL-O-!:l_I~N~G=--_ 8T-0644 4 BOLT (M10Xl.5X90-MM) 148-8411 PLUG AS _.. -- -3K-O~~9 SEAL-O-RING 98-4185 PLUG-O-RING
118
--=2=-27:_-_:4=29=--=9=-----_ 1 148 - 8407 1 3J -1907 9S-4191 148- 8409 3D-282::__:4'------''--_
5 I--_::Mc:___
QTY
_ _ ._.
_
_
_
7 5
@
4
8 8
FRONT VIEW
RIGHT SIDE VIEW GRAPHIC #1
SEBP3866-24
1 of 1
g01397587
COOLING SYSTEM
117
COOLING SYSTEM 227-4299 PUMP GP-WATER-cOOlANT*R SIN: KHX1-UP PART OF 209-4600 PUMPGP-WATER ALSO AN ATTACHMENT SMCS-1361
i02608715
NOTE
REF NO
._---_
1 1A 1B 1C 10...-
.. -.-_ ..
GRAPHIC REF
??I-_:_:43=-=O_:_I _
1
___:_1
PUMP AS-WATER HOUSING_(W~TER SHAFT AS=--- __ PLUG PULLEY
1E
!~'!'~Q~~
1
2
226·6051 1~?_'95~Q 183-2931
1
__:_
1 1
_--'-1 __
2
3
4
SEE PAGE
5
PUMPL
----"-'1M",-P-=E.=l Lc.=EfL __ _ _ SEAL AS-WATER
.:_PU=M=P
_
M
- _----
._--------_---
gQY_~fl-,-----__
J
GASKET BOLT AS {EACH INCqJDE.::::_S)L--___ _ -,,6c.:.,V_:·3=9:_:1~8 _ ____:.1 __ ---=BO=L T(tvl_aX1 .25X50-M_ML _ 9M - 197::_4:___1:___----,-W:.:_A=SH:_:_::Efl.:_ HARD (a. ax 16X2 ~ MM T.:__:_H.:_:_:K_L_) _
_________ .1
M-METRIC
1
1F
1 1
__
QTY
203·6093 177 ·1 052 177·1058 197·9581 226 - 6039
-=3 __
1
PART NAME PART NUMBER
3
.
_ .__
PART
A
l-lA
ISOUETRIC ASSEMBLED
2
VIEW 18
IF
A GRAPHIC #1
118
COOLING
~
SYSTEM
g00949232
1 of 1
SEBP3866-24
---
SYSTEM
COOLING
237-0443 RADIATOR
& FAN GP
SIN: K5K1-1736 PART OF 237-0234 SMCS-1353,
1356
REF NO
NOTE
2 3
.
J
PART NUMBER 4E-1384 5V-8780
1 1 1 ----_._--
....
---
1
4 5 6
----
1 1 -----_._1 1
8T-2893 _-----_._----
226-0291 226-0321 112-5344 ---------121-3307 124-3019 _.
M
8T·3490 189-5594
1
7
1
-_ .. _-
1 8 1 --9 2 -10 1 ---_ 11 1 ----12 2 ---_._._-_. --13 --- 1 14 2 15 2 -.16 -- 2 17 1 18 1 19 -_-_. 2 20 2 21 2 ----22 1 23 -_ --. 1 24 --1 1 25 26 1 27 2 28 2 29 2 30 1 31 2 ---32 2 1 33 34 2 35 2 36 2 37 2 y 38 2 -------_. -39 1 40 1 41 1 42 2 -M --- 43 1 ~-44 __ .L 2 45 2 46 1 47 2 --M 48 2 M 49 1 ..
..
--
SEBP3866-24
1 of 4
i02869939 SEE PAGE
PART NAME
GRAPHIC REF
1 --- --------
CHASSIS AR
194·5278 209·5528 235·9822 239-9840 239-9841 239·9843 239·9845 ----------239-9848 239-9851 239·9852 --- -239-9853 239·9854 239·9856 239·9857 239-9862 239-9863 239-9864 239·9867 239-9870 239-9876 ---239-9877 239-9880 239·9881 239-9883 --243-2289 243·3416 243·5063 244-5427 --~.--245-9890 246-0511 246·0616 246-6152 256-5310 275-8903 277-8628 278-2656 5C-7261 - ----~----5P-1076 6P-4467 6V-1889 7X-0515 7X-2546 7X-2553 ..
--
- -
QTY
1
2
3
4
5
6
(PRODUCT LEVEL)
BUMPER-CONICAL KNOB 2 LOCK GP-CYLINDER - ._---_-- --------------(EACH INCLUDES) 1 LOCK AS 1 CAM 1 LATCH AS-DOOR ----_. __ --_ -----_-----2 MOUNT AS-RESILIENT 2 BRACKET AS (EACH INCLUDES) 1 NUT-WELD (Ml0Xl .5-THD) 2 COVER AS {EACH INCLUDES} 1 HINGE 1 STRIKER _. 1 CONE _-----_._--_ - _----_._ _---------_. 1 SUPPORT AS (LH 1 1 SUPPORT AS !RH l 1 BAFFLE GUARD AS -FAN 1 -_._-- - -------_------- -BRACKET AS 1 1 BAFFLE _ANGLE AS 1 -."_ '--1 SHROUD _--------_ AS ------_. ---------------1 - ANGLE AS -1 ANGLE _'-1 BAFFLE AS 1 SUPPORT AS -MOTOR 1 BAFFLE AS 1 BAFFLE -. -------_ -1 HINGE AS--_. 1 BRACKET AS ANGLE ._-- - _- ---_.- -_. - -_._ -- 1 1 ANGLE _--1 BRACKET AS --BRACKET AS 1 1 SUPPORT ---------------_.-AS -------MOUNT AS 2 -1 ADAPTER _.-. -1 AFTERCOOLER AS 1 CORE AS-HYDRAULIC OIL COOLER 1 -- GROMMET 1 SPACER (50.3X127X8-M..~THKl_____ --1 SPIDER AS-FAN (8-Bl"ADE) --1 MOTOR GP-_GEAR (HYDRAULIC FAN) 1007 1 CORE AS-RADIATOR ---1 BRACKET 2 - MOUNT 1 DEFLECTOR 1 r-Jl,l_I _{_~~~_1__. 25 -THO} -- - ._-- - -10 WASHER -HARD P 3.5X30)(~-~_M.IILIS} --2 GROMMET -CLIP 2 1 ~~§I:!E_f!~ H_~RD(17X35X5 -MM THK) --_._._4 BOLT (M10X1.5~_180___::_MM_) ____ _--8 BOLT lM16X2X40-MM) 1 1
.
..
...
.._ ..
..
..
.
..
-
..
---
..
...
...
..
_ ..
._.
..
..
..
COOLING
SYSTEM
119
COOLING SYSTEM 237 - 0443 RADIATOR & FAN GP (contd.) REF NO
NOTE
GRAPHIC REF
i02869939
PART NAME PART NUMBER
QTY 80 13 1 16
1
2
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
__l_,g _____ ._--7X-7729 50 WASH~R ( 11 X25X3 - MM THK) 51 WASHER- HARD _ell X21 X2 . 5 - MMTHK I 1 2 81-4121 t-----:-, M 52 2 81-4132 NUT .IM16X2 - THD) --.-M 53 1 NUT (M1 OX1 .5· _THD) 81-4133 ---M 54 _ 1,2 .. _---8T-4136 l1_ __ BQI.,T lM!OX1· §)(g§-MML _____ -_-_ --M 55 1 4 BOLT (M10X1 .5X20-MM} 81-4137 M BOLT (M10X1.5X40-MM} 56 1 8T-4186 7 M 57 1 2 BOLT (M10X1 .5X30·MM) 81-4195 42 58 _____M_ 1, g ----_ .. _--_ .. --- 8T-4196 -- 1__Q ___ ~QI,;r_{_~l OX1 . 5X~§:MM)__ ___ -----WASHER-PLATED {10.5X45X3-MM THK} 59 1 2 81-4226 5 ------_ M 60 1 2 8T-4956 10 BOLUM12X1.: __?~)(3_§_-MML M BOLTj_M6X1 X30· MML __________ 61 1 8 .._"_. __ -8T-4971 M 62 1 2 -_ .. I:lQP_l~} 8T-6466 Q~!, ~~f3Q - MML ___ ----------1 63 9X-8256 --- . 8 WAStiER ( 6. 6X_l?l - MMTHK) --_------64 1 9X-8257 -- 8 WA§!:IER ( 17 . 5X~OX3 . 5 - MMTHK) D 65 2 054-7915 SEAL (0. 7 - M EACH 1 5P-8309 1,2 __ §~~L {Q. 9 - M ~~9!-n____ _____Q_- - _.- --66 ._---- ----D 66A SEAL (O. 5 - M) 1 5P-8309 _----_D 66B 1 5P-8309 SEAL (0.3-M EAG!:!J ------E 67 1 _~_~6-8592 -- -SEA_~_(J01-CM) 67A 1 SEAL (102-CM) 296-8592 ----E -----__ E____ 678 1 296-8592 SEA.1_j 11 2 - CM.}__ D-ORDER BY THE METER E-ORDER BY THE CENTIMETER J - REQUIRES CORPORATE KEY M-METRIC PART Y-SEPARATE ILLUSTRATION -----_---------r--------
--
--
--- -.. _--
----
120
COOLING
SYSTEM
--
--
--------_
---
..
----
-
2 of 4
-----
----
.... -
-
SEBP3866-24
COOLING SYSTEM 237 - 0443 RADIATOR & FAN GP (contd.)
i02869939
2
11
67A
62-59-5
RIGHT SIDE VIEW
23
25-55
53
49-64
GRAPHIC #1
SEBP3866-24
50
39 g01428993
3 of 4
COOLING SYSTEM
121
COOLING SYSTEM 237-0443
RADIATOR & FAN GP
(contd.)
i02869939
32-52-47
VIEW OF AREA B
50 59-58-31 SECTION A-A
65
35
50-58
GRAPHIC #2
122
COOLING
FRONT VIEW
SYSTEM
901429323
4 of 4
SEBP3866-24
SYSTEM
COOLING
GP
237-0443 RADIATOR & FAN SIN: PART OF 237 -0234
CHASSIS
K5K1737-2363 AR, 311-0054 COOLING GP-SUPPLEMENTAL
ALSO AN ATTACHMENT SMCS-1353,
--
1356
REF NO 1 ._.
NOTE
"
2
1 1
3
1
- 1
1 -- 1 1 2 1
-_.
...
4 5 6 7
CE _---
8 9 10 11 12 13 14 15 16 17 - - --_ .. -"
-_.
_-._
_. .
,--_
18 19 20 21 22
M
---_.
._-
Y
--_. M
M M C M SEBP3866-24
23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 47 48 49 50
PART NAME
GRAPHIC REF
J
i03177723
i
PART NUMBER 4E-1384 - 5V-8780 .._----8T-2893
_-_._
._-----
1
2
2 - _.2 1 .- 1 2 2 2 1 1 1 1 1
1 2 2 2 1 2 2 1 2 2 2 2
1 1
1 2
1
51
52
2
1 1 2
-_
1 of 4
226-0291 226-0321 112-5344 121-3307 312-6458 1B9·5594
1 1
1
2 2
--
1 1 2 1 1 2
1,2 2 2 1 1 2 1 2
QTY
.... _---
194-5278 209-5528 235-9822 239-9840 239-9841 __ ;!39-9843 239-9845 239-9848 239-9851 239-9852 239-9853 239-9854 _~39-9856 239-9857 -239-9862 239-9863 ---~-8T-3490 239-9864 239-9867 239-9870 -- ._--g39-9876 239-9877 239-9880 239-9881 --------239-9883 243-2289 243-3416 243-5063 244-5427 246-0511 246-0616 246-6152 256-5310 275-8903 277-8628 278-2656 5C-7261 5P-1076 7X-0515 7X-2546 7X-2S53 7X-7729 8T·4121 8T-4132
__
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 ... - 1
.
-
1 1 1 1
-_- 1 1 1 2 1 1
1 1 1 1 1 1 2 1 1 10 1 4 8 80 11 1
I
-
.
2
3
4
5
6
(PRODUCT
SEE PAGE
LEVELl
BUMPER-CONICAL KNOB LOCK GP- CYLINDER {EACH INCLUq;_~) LOCK AS CAM LATCH AS - DOOR -- ._--MOUNTAS-RESILIENT TAPE-REFLECTIVE {8-CM) COVER AS l~~~H_~N~LUDES} . --------HINGE STRIKER CONE -
~!:!flf>QRT ~~ {l"H}
--
,.
_-
-_
- ._ ..
_
...
--- ---,
..
.._----
_ ...
---_
....
_--- -
..
--_
..
_
---
----"_"---
--- --------
SUP_PORTAS ( RH) -BAFFLE --GUARD AS - FAN ---BRACKET AS ._----_ .. _- _-------- --BAFFLE ANGLE AS SHROUDAS ANGLE _---- - AS ~-ANGLE _ .. .. .. _--_---BAFFLE AS SUPPORT AS - MOTOR -BAFFLE AS _-_-_ NUT -WELD {M10X1_,_5_:_l_I:iD} BAFFLE -HINGE AS BRACKET AS ANGLE --------_ ... ANGLE BRACKET AS BRACKET AS SUPPORT AS -_._--_ . .._-_. __ .... _ MOUNTAS ADAPTER AFTERCOOLER AS CORE AS-HYDRAULIC OIL COOLER ----- - SPACER (50 '-3X127X8-MM SPIDER AS-FAN (8-BLADE} MOTORGP - GEAR {HYDRAULI C FAN 1 CORE ~§_-R~q~ATOR BRACKET MOUNT DEFLECTOR NUT (M__l!~1~.25- THD) WASHER- HARD {13. 5X30X4 -MMI!:HSJ WASH~R- HARD {1 7X35X5 - MMTHK} BOLT _(Ml0Xl.5X180-MM) BOLT (M16XgX40 -MM) WASHER ( 11 X25X3 - MMTH!S_}---------_--WASHER-HARD {11X21X2.5-MMTHK} NUT {M16X2- THDi
--
. __ .
,
THK) ..
--
._--
--------
. --
COOLING
----
--------
-
---------1007
------
-----
.-
._-
SYSTEM
123
COOLING SYSTEM 237-0443 REF
NOTE M M _. CM M M M
NO
RADIATOR & FAN GP
PART NUMBER 53 8T-4133 1 .--_ -------54 1 8T-4136 2 --55 8T-4137 1 56 8T-4186 1 57 1 2 8T-4195 58 1 2 8T-4196 59 1 2 8T-4226 M 60 1 2 8T-4956 M 61 1 8T-4971 -_---_._-M 62 1 8T-6466 63 9X-8256 1 64 1 9X-8257 ---_----._---_---_--D 65 2 054-7915 0 66 1 2 SP-8309 D 66A 1 5P-8309 D 66B 5P-8309 1 E 67 1 296-8592 E 67A 296-8592 1 1 E 67B 296-8592 -_--_ C - CHANGE FROM PREVIOUS TYPE D - ORDER BY THE METER E - ORDER BY THE CENTIMETER J - REQUIRES CORPORATE KEY M-METRIC PART Y -SEPARATE ILLUSTRATION
124
COOLING
PART NAME
GRAPHIC
REF
SYSTEM
i03177723
(contd.J
QTY
16 11 2
7 42 10 5 10
8 2 8
8
---.
..
I
2
3
4
SEE
5
6
PAGE
(pRODUCT lEVEl)
NUT (Ml0Xl .5-THD) BOLT _L~ QX1 . 5X25 - M~} ~QL! {M1Q)(1.Q)(?Q-MM} -BOLT {M10X1 .5X40-M~} BOLT (M10X1.5X30-MM) BOLT ~~Xl.5X35-MM) _~~t!Ef!: P_L~TE!Lt!Q· ~)(~5)(;3 - MMTHK) _ BOLT (M1.?)(1_.75X35-MM) BOLT (M6X1 X30-MM)__ BOLT (M1Q~L5X60-MM) WASHER {6.6X12X2-~M T!i!<} . WASHER ( 17. 5X30X3 • 5::.MMTHK) -SEAL (OJ.-M EACH) .. SEAL ( 0 ._~,,:_~EACH) .SEAL (0.5-M) ... ---_ .. -_._ --SEAL (0.3 -M EACH) SEAL (1 01 - CM) -_. SEAL ( 102 - CM.) SE~L {11 2 - CJi\} -_. ----
----_.
__
..
---
2 of 4
._-----
-. --
--
--
--
--'''--
SEBP3866-24
COOLING SYSTEM 237-0443
RADIATOR & FAN GP (contd.)
i03177723
51
2
13 11 57-50 67A
62-59-5
RIGHT SIDE VIEW
678
23
25-55
53
49-64
50
39
GRAPHIC #1
SEBP3866-24
g01430758
3 of 4
COOLING
SYSTEM
125
COOLING SYSTEM 237 - 0443 RADIATOR
& FAN GP (contd.)
i03177723
32-52-47
VIEW OF AREA B
50 59-58-31 SECTION A-A
65 65
50-58
GRAPHIC #2
126
COOLING
FRONT VIEW
SYSTEM
g01430757
4 of 4
SEBP3866-24
COOLING SYSTEM RADIATOR & FAN GP
237-0443
SIN:
PART OF 237 -0234 SMCS- 1353,
1356
REF NO
NOTE
1
___
0.
-----_
1 1 1 1 2 1
4 5 E
6
----
7
-_
..
-
-----
C ----
---- - ..- ....
---_.
M
"--
--
.
-
--- -
-_.
.-.
Y
M I---
-_.
23 24 25 26 27 28 29 30 31 --32 33 34 36 37 38 39 40 41 42 43 44
_
-----.-
---_
..
1 1
...
1 1 2 -------------2 2 1 2 ----2 -1 2
_-
2
_----
-
1
--
_-
-
_.
-- ..
.._---_ ..
2 2 1 1 2
47 M 48 M 49 C ______~Q____ 51 M 52
SEBP3866-24
--- --
----_ _.-
1 2 1 2 2 2 1 1 2 2 2 1 1
17 18 19 20 21 22
-
.
.
226-0291 226-0321 112-5344 121-3307 312-6458 189-5594
1
16
-----
-_.
8T-2893
1 1 2
-
8 9 10 11 12 13 -- 14 15
-_.-
C
PART NAME
PART NUMBER 4E-1384 5V-8780
..
J
----
i03189377
-
GRAPHIC REF 1 1 1
2 3
K5K2364~UP CHASSIS AR, 311-0054 COOLING GP-SUPPLEMENTAL ALSO AN ATTACHMENT
1 1 2 2 2 1 1 2 J
1,?_
2
1 of 4
194-5278 209-5528 235-9822 239-9840 239-9841 239-9843 326-6463 239-9848 239-9851 239-9852 326-6478 239-9854 239-9856 239-9857 239-9862 239-9863 8T-3490 239-9864 239-9867 239-9870 239-9876 239-9877 239-9880 239-9881 239-9883 243-2289 243-3416 243-5063 244-5427 246-0511 246-0616 246-6152 256-5310 275-8903 277-8628 278-2656 5C-7261 5P-1076 7X-0515 7X-2546 7X-2553 7X-7729 8T-4121 8T-4132
QTY
1 1 2
1
2
3
5
4
6 . (PRODUCT
SEE PAGE
LEVEL)
BUMPER-CONICAL KNOB LOCK GP-CYLINDER ---------_ (EACH INCLUDES) 1 LOCK AS 1 CAM ---~ 1 LATCH AS -DOOR 2 MOUNT AS-RESILIENT TAPE-REFLECTIVE (8-CM) COVER AS 2 ---------(EACH INCLUDES} 1 HINGE 1 STRIKER 1 CONE ----_ -~. 1 SUPPORT AS {LH) _._._1 SUPPORT AS (RH i 1 -- BAFFLE GUARD AS-FAN 1 --------_1 BRACKET AS 1 BAFFLE 1 ANGLE AS SHROUD 1 -_---------- AS 1 A_NGLEAS -1--- ANGLE BAFFLE AS 1 SUPPORT AS-MOTOR 1 ----_-------_. 1 BAFFLE AS -_. NUT-WELD (M10X1 _5-THD) 4 1 BAFFLE HINGE AS 1 1 BRACKET AS 1 ANGLE 1 ANGLE -BRACKET AS 1 BRACKET AS 1 - _-----_ _-----1 SUPPORT AS -2 ___ MOUNT AS ADAPTER 1 1 AFTERCOOLER AS ..~--.-~-.- _ _---1 CORE AS-HYDRAULIC OIL COOLER 1 SPACER (50. 3X 127X8 -MM THK} 1--- - ~f>IQERAS-FAN (a-BLADE) 1 MOTOR GP -GEAR {HYDRAU~_H;_fANL_____ . 1 CORE AS-RADIATOR 1 BRACKET MOUNT 2 1 DEFLECTOR _.NUT {M8Xl _25 -THO} -1 .~----WASHER -HARD (13 _5X30X4 -MM THK} 10 1 WASHER-HARD (17X35X5-MM THK} 4 - BOLT (M10Xl_!!~180-MM) 8 _~_OLT IM16X2X40-MM} _.- _. - - - -_ 72 WASHER (11X25X3 -MM THK 1 11 WASHER-HARD (11X21X2.5-MMTHK} NUT (M16X2-THD\ 1 _.
.~ ---
.. -
--
....
---- --
"----
._.
.
.-
----
..
_
.. --- ..
--.- .
....
-_
-_ .._--_.-
------
.-
.
...
..
.-
.-.
...
1007--
.
..
COOLING
---
SYSTEM
--
127
SYSTEM
COOLING RADIATOR & FAN GP (contd.)
237-0443 REF NO
NOTE
M M M M M M C M M M
53 54
55
!59_ 57 58
-_._ ---
59 ---
60 61
PART NUMBER
1 2 ---1 1.._----1 --_._._ 1 2 1 2 1J g 1J 2
1 1
63 __ ._-------64 65
.. __ . ---_ ..
PART NAME
GRAPHIC REF
§_?-
1- . 1 2 1 2 1
D D _®D 66A ... _-------D 668 1 E 67 1 E 67A 1 .- -_E 67B 1 - ._-------_ .. _--------C - CHANGE FROMPREVIOUS TYPE D - ORDER BY THE METER E· ORDER BY THE CENTIMETER J-REQUIRES CORPORATE KEY M-METRIC PART Y -SEPARATE ILLUSTRATION !
-----
128
COOLING
SYSTEM
i03189377
QTY
16 81-4133 --11 8T-4136 81-4137 2 7 8T-4186 81-4195 ---,_- _. 42 8T-4196 10 8T-4226 11 ---_--8T-4956 10 81-4971 8 2 81-6466 9X-8256 8 .-._--9X-8257 8 054-7915 5P-8309 5P-8309 ---5P-8309 296-8592 296-8592 _.- --'296-8592 --- ~-- -- _.-
._-.
1
2
NUT
~QLI
3
4
s
6
SEE PAGE
(PRODUCT LEVEl)
(}!19_~1.5 . THD L_ {M1 Q)(l . f!)(gf! -MML _ -
BOLT tMl02(.1_!5X20-MM) BOLT (M10X1.5X40-MM) BOLT (M10X1.5X30-MM) BOLT (Ml0Xl .5X35-MM) ----WASHER-PLATED pO.5X45X3-MM THK) BOLT Ltv112X1 . 75X35 - MM1 BOLT (M6X1X30-MM) BOLT lM1.Q?C1.5X60-MM) WA~Ii~R {§. 6X 12X2 - MMTHK) WASHER (17 ..sX30X3 . 5 - MMTHK 1 SEAL (9. 7-M EACH) SEAL (.Q_,Q~M EACH) ~E,A.L {Q. ~~Ml_ SEAL {O. 3 - M-EACH1 SEAL (1QLg~J SEAL (102-CM) _." SE,A.L{112-QMl
__
.
_----
.
-_._ ...
---------
._ .. _ ..
_---
--
.. _.
2 of 4
SEBP3866-24
.
COOLING SYSTEM 237-0443
RADIATOR
& FAN GP (contd.)
i03189377
2
11
67A
62-59-5
RIGHT SIDE VIEW
67B
23
25
50-53
49-64
50-57
39
GRAPHIC #1
SEBP3866-24
901631354
3 of 4
COOLING
SYSTEM
129
COOLING SYSTEM 237 - 0443 RADIATOR
& FAN GP (contd.)
i03189377
38
VIEW OF AREA B
50-58 59-58-31 SECTION A-A
50-57
50-57
50-57
50-58
~ GRAPHIC #2
130
COOLING
FRONTVIEW
BonOMVIEW
SYSTEM
g01631355
4 of 4
SEBP3866-24
COOLING SYSTEM 242-4340
TANK GP-RADIATOR
TOP
SIN: K5K1~1602 PART OF 237 -0439 LINES
i02746474
SMCS-1377 NOTE
REF NO
1 2
GP-WATER
GRAPHIC REF
1
PART NAME PART NUMBER
6L-8617 280-3492
QTY
I
2
3
4
SEE PAGE
5
1
RADIATOR
GRAPHIC #1
SEBP3866-24
1 of 1
gOl196590
COOLING SYSTEM
131
COOLING SYSTEM 312-2014 TANK GP-RADIATOR
TOP
K5K1603-UP PART OF 237-0439 LINES GP-WATER SIN:
i02780293
SMCS-1377 NOTE
REF NO
GRAPHIC REF
1 __ ~2~
1
_:_1
_:_:1
PART NAME PART NUMBER
____:::_6=-L-__::8:..:::.6_:_:17:_____
CTY
1
1
~3~12~-~1~7~35~__ 1~ __
2
3
4
5
6
PRODUCT
CAP-PRESSURE (7-PSI) T~A~N~KAS-WAT~ER~
SEE PAGE
LEVEL
(WATER TANK1
1
___
2
GRAPHIC #1
132
COOLING
SYSTEM
g01390750
1 of 1
SEBP3866-24
AIR INLET AND ..EXHAUST SYSTEM 237-4848
AIR CLEANER GP
SIN: K5K1-UP PART OF 237-3995 INSTALLATION AR-ENGINE SMCS-1051,
1054
REF NO
NOTE
y
1
i02481879
GRAPHIC REF
1
2 3 4 ____5.
___
PART NAME PART NUMBER
QTY
244-0357
1
2
3
4
5
6
SEE PAGE
PRODUCT LEVELl
1
AIR CLEANER GP PIPE-EXTENSION 246-461_1 __ 1__ CAP AS-AIR CLE:_::AN=E::_:_:Rc____ 219 - 0-=-31_:__4::______;_-----"-C=LAM--"-'-'-P __ . ._. . ._. .1_1<_-1181 STR.~E_-C6BL~ _ !~:Q~!~ 4 WASHER-HARD (8.8X25.5X2-MM...:..TH,_,_,_K-'-1.) ....:7.=X--=-2=5.=..37:.__ 4 BOLT (M8Xi. 25X35-MML_ __.
134
246-1777
1__ .
._6___
M _._7 __ ._---'-M - METRIC PART Y-SEPAR~TE ILLUST..:..:..:RA__:_:Tc_::I..::::.O:..:..N
.
. 1
_
2
GRAPHIC
SEBP3866-24
#1
1 of 1
901245369
AIR INLET AND EXHAUST
SYSTEM
133
AIR INLET AND EXHAUST SYSTEM 244-0357
AIR CLEANER GP
SIN: KSK1-UP PART OF 237-4848 AIR CLEANER GP
SMCS-1051, REF NO
NOTE
__
1 2
_ _
__
GRAPHIC REF
1 ------'1'------- __
PART NAME PART NUMBER
245-6375 ----'2=--4::..::5:_--=--63=---=7---=6 __
QTY
1
__
246-4612
'-------
2=--4-=---=6:_-_:__46=-1:_:4 _ ____:_
----=--5 __
____:_____
2
3
4
SEE PAGE
5
nLT!=~I:LI:~!=,,!!-~!R(!",RI~RYL ~~~AIR (SECONDARYL VALVE-AIR CLEANER DUST
1 1
_:_4
I-----=L----
______
i02430602
1054
_
__ flLTER_~1J~!_r:!T _
_gQY~f!.A§
_ _
_
246 - 461:__::5::____---=2:____---=Bc:_:_RA:_::C::_:_K=E_:__T___:_A=S _
4
3
GRAPHIC
134
#1
AIR INLET AND EXHAUST
SYSTEM
g01102727
1 of 1
SEBP3866-24
-
AIR ~INLET AND EXHAUST SYSTEM 189-8780 COVER GP-AIR
INLET-INCLUDES
HEATER
SIN:
KHX1-4776 24-VOLT PART OF 235-1422, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS-1087 NOTE
i02691679
REF NO
Y
1
Be
2
1---------
PART NAME
GRAPHIC REF
8-USE AS REQUIRED C-CHANGE FROM PREVIOUS Y - SE~ARATE ILLUSTRATION
PART NUMBER
1
2
3
4
5
6
PRODUCT
SEE PAGE
LEVEL
TYPE
GRAPHIC #1
SEBP3866-24
QTY
_
1 of 1
g01350893
AIR INLET AND EXHAUST SYSTEM
135
AIR INLET AND EXHAUST SYSTEM 189-8780 COVER GP-AIR
INLET-INCLUDES
HEATER
SIN:
PART OF 235-1422,
KHX4777-UP 24-VOLT 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
SMCS-1087 REF NO
NOTE
i02691378 PART NAME
GRAPHIC REF
CY 1 1 B 2 1 B-USE AS REQUIRED C-CHANGE FROM PREVIOUS Y -SEPARATE IllUSTRATION - - --_
-
PART NUMBER
294-7675 -_- ---1U-8846 -
CTY
1
1
2
3
4
5
6
SEE PAGE
PRODUCT LEVEL
COVER GP-AIR INLET SEALANT - GASKE_:_T
(STARTING AID HEATER) _ ---------
138 -------
TYPE
- - ---
TO AIR INLET MANIFOLD
GRAPHIC
136
##1
AIR INLET AND EXHAUST
SYSTEM
g01350757
1 of 1
SEBP3866-24
AIR INLET AND- EXHAUST SYSTEM 288-0973
COVER GP..AIR
INLET-STARTING SIN: KHX1-4776
AID HEATER
24-VOLT PART OF 189-8780 COVER GP-AIR INLET ALSO AN ATTACHMENT SMCS-1087 NOTE
REF NO
i02493739 GRAPHIC REF
1 2 __3 _____
1
GRAPHIC #1
SEBP3866-24
PART NAME PART NUMBER
98-4191 3J-1907 245-6795
QTY
t
2
4
SEE PAGE
5
2 2 1
1 of 1
3
901071181
AIR INLET AND EXHAUST SYSTEM
137
AIR INLET AND EXHAUST SYSTEM 294-7675 COVER GP-AIR
INLET-STARTING
AID HEATER
SIN:
KHX4777-UP PART OF 189-8780 COVERGP-AIR ALSO AN ATTACHMENT
INLET
SMCS-1087
i02734972
REF NO
NOTE
GRAPHIC REF
1
1
2 .-3.... _-_ .. __ .,. -
GRAPHIC
138
••
1
__
0.
1
PART NAME PART NUMBER
9S-4191 3J-1907 245-6795
2 2
1
2
3
4
5
SEE PAGE
6
PLUG-a-RING SEAL-a-RING INSULATOR
#1
AIR INLET AND EXHAUST
OTY
SYSTEM
901071181
1 of 1
SEBP3866-24
AIR INLET .AND EXHAUST SYSTEM 246-2931 ELBOW GP-AIR
INLET
SIN:
KHX1-UP PART OF 235-1422,235-1424,291-9171 ENGINE AR-COMPlETE ALSO AN ATTACHMENT SMCS-1087
i02847638
NOTE
REF NO
M
2 3
GRAPHIC REF
1 _
_:::____
~
PART NAME
_.!_
4 5 5A
M --_---
7
_-----'---
2
3
4
SEE PAGE
5
162-0177
1
~-!~Q?
------
IN THK)
_
PLUG AS SEAl-D-RING
PLUG-a-RING 9S-8004 8T-0292 4 ::_____:::=::___..:___BOL T (M8X 1 . 25X90 - MM) 7 9M-1974 _ _'______--':W"_A=SH'__'_'E::.:._R'_-_'__"HA'_"R.:..::D'_'( --=:.:::_~_:_ 8 • 8X 16X2 - MM THK) SEALANT-GASKET 1U-8846
6
B 9 B-USE AS REQUIRED M-METRIC PART
1
4P-5918 CLIP 1 WASHER (O.344XO. 75XO.1887$-6369 ~~~!.__-,--_S",--T,-,U,-",D,---,(,--"-M,-,,,8-,-,--X 4 1~_2_~_-T!:!Q_}_ 123-4511 1 ELBOW 197-0416
1 __
CTY 1
PART NUMBER
1
1
TO CYLINDER HEAD
9
7-6 3-7
4
2
GRAPHIC #1
SEBP3866-24
1 of 1
901508733
AIR INLET AND EXHAUST
SYSTEM
139
AIR INLET AND EXHAUST
SYSTEM
309-3591 FILTER & MTG GP-EXHAUST SIN: K5K1-UP FIELD INSTALLATION
SMCS-1091 REF NO
NOTE
i03046063 GRAPHIC REF
1 ._---1 1
1
y
2 34 5
- _.
--_ .._ ....
6 M
.-
7
r--~- ----- -~-~--
1 1 1
1 1
M-METRIC PART Y -SEPARATE ILLUSTRATION
140
AIR INLET AND EXHAUST
PART NAME PART NUMBER
QTY
1 7E-3870 1 309-3554 309-3592 1 309-3864 -~----.--- 1 122-4026 4 7X-0605 6 8T-4244 2 4 8T-4910 ...
..
SYSTEM
-_-_--_----
1
2
3
4
6
5
SEE PAGE
(PROOUCfLEVEL)
CLAMP-MUFFLER FIL TER GP-DIESEL PARTICULATE CLAMP AS TUBE --_ .. 13X25X25 - MM·THK) - -WASHER.:-.!!",RD(13X28X1_§-MM THK) ____ NUT (M12X1. 75- THD) BOLT iM12X1 .75X60-MM)
..-
-
.
142 ...•
SPACER (
._-
.. -
-_ .._. _-
---
---
_,--.-
1 of 2
SEBP3866-24
AIR INLET AND EXHAUST SYSTEM 309 - 3591
FI L TER & MTG GP - EXHAUST (contd. )
i03046063
2
REAR VIEW GRAPHIC #1
SEBP3866-24
2 of 2
901555513
AIR INLET AND EXHAUST SYSTEM
141
AIR INLET AND EXHAUST SYSTEM 309-3554
FILTER GP-DIESEL PARTICULATE
SIN: K5K1-UP PART OF 309-3591 FILTER & MTG GP-EXHAUST SMCS-1091
i03045863
REF NO
NOTE
GRAPHIC REF
PART NAME PART NUMBER
QTY
t
<1
3
4
5
6
SEE PAGE
(pRODUCT I.EVEl.)
=.::..:::..::___--,--_M=O=-=D-=-Ul=E::_:A_:_:S:_-_::_:CA..c..:T,-,-A=l y-'--'S::_:_T 1 1 235-3960 1 ClAMP-V-BAND 2 ... ---1 3 236-8084 MODULE - FI L TER -------------------------1 1 3 266-2519 I-----=-----'-----:::.:=-=---=-=--:--=-----'-----_::==__:__::=-:_:=:_:_------------------4 ___ ___:__ 1 __ -----"=~~ 1 AS - INLET 309-3555 _ __'__---"M=O=DULE PLUG-PIPE 1 8T-6765 1 --_---------- -- -_ - -- --------------------1 1 __ 1 ~5 __ ___:__ -----"=~~ 309-3562 _ __'__---"M=O!::..:DU~l:=E--=-A~S~-O~U:.!...Tl:::.!E~T 1 I -'--=-:_____::._:_-==-.:_:PL=U:..:::G_:P_.::I,-,-P=-E 1 8T-6765 _ __'_1 __ 6 1 236-8086 3 ____ GA=-=S:_::KE=--:_T -
-
-
-
_
_
--
• _ _
4
5
o ~
VIEW OF AREA A
II
II
REAR VIEW
GRAPHIC #1
142
AIR INLET AND EXHAUST
SYSTEM
901559093
1 of 1
SEBP3866-24
AIR INLET AND EXHAUST SYSTEM 237·0431 LINES
GP-AFTERCOOLER
AIR
SIN:
KSK1-UP PART OF 237-0234 CHASSIS AR SMCS-1063, NOTE
REF NO
1
i02676083
1071 GRAPHIC REF
-----
M
PART NUMBER
- 177 -0581
1
2 3 4 5 6 7
PART NAME
-_._-----_
1 ---_-----,._-1
8 9 10 11 12 13 14
M
.. _--
202-7935 209-6477 243-5746 284-8971 284-8972 129-3180 132-2155 208-6055 209-4579 8T-4121 8T-4195 8T-4223 7X-1443
QTY
1 1
2
1
2 4 4
2 2 2 2
1
2
3
•
SEE PAGE
s
HOSE HOSE HOSE TUBE TUBE BRACKET _I,O~~r-J!JT_{ M12X 1 .75 - THO 1 U-BOLT CLAMP CLAMP WASHER-HARP 1!!~21X2.5-MM THK BOLT (M10X1 .5~30-MMl WASHER -HARD (13. 5X25 . 5X3 - MM THK) PROTECTOR
--------------------1
M-METRIC PART
1-9
RADIATOR
2-9
3-10
RIGHT SIDE VIEW
4
3-10
GRAPHIC #1
SEBP3866-24
1 of 1
g01359544
AIR INLET AND EXHAUST
SYSTEM
143
AIR INLET AND EXHAUST SYSTEM 237-4850 LINES GP-AIR SIN: KSK1-UP PART OF 237-3995
INSTALLATION
AR-ENGINE i03016737
SMCS-1071 REF NO
NOTE
1 2 3 4 5 6
GRAPHIC REF
1 1
1
-_7
....
8
1 1
9
PART NAME PART NUMBER
QTY
1W-2431 9L-4244 135-6259 -.---.-----~ 239-6135 246-1883 261-8531 219-0314 - -_-----147-1685 7X-1443
1
1 2 4
1
2
3
4
5
SEE PAGE
6
CLAMP-BAND ELBOW CLAMP HOSE TUBE AS TUBE CLAMP -----_._CLAMP PROTECTOR
----------
8
\
2
) 8
6
5
-~--- RIGHT SIDE VIEW
TURBOCHARGER
GRAPHIC #1
144
AIR INLET AND EXHAUST
OF ENGINE
SYSTEM
g01529151
1 of 1
SEBP3866-24
AIR INLET AND EXHAUST SYSTEM 183-6845
MANIF·OLO·GP-EXHAUST-DRY
SIN: KHX1-UP FOR USE WITH FRONT TURBO EXHAUST OR REAR EXHAUST, HIGH MOUNT PART OF 235-1422,235-1424,291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT SMCS-1059 NOTE
REF NO
i02419840 GRAPHIC REF
PART NAME PART NUMBER
8T-7044 272-1956 172-6298 183-6854 183-6856 189-8772 203-3768 210-7722
GRAPHIC #1
SEBP3866-24
QTY
1
2
4
SEE PAGE
5
4
6 8 1
2 8 4 4
1 of 1
3
901211596
AIR INLET AND EXHAUST SYSTEM
145
AIR INLET AND EXHAUST SYSTEM 237-4853 MUFFLER GP SIN: KSK1-UP PART OF 237-3995
INSTALLATION
AR-ENGINE
SMCS-1062 NOTE
i03130577
REF NO
1
GRAPHIC REF
1
2 ~----'3~---'----'3~19-~~Q~-~--C=L=I~P---------4 -,~----,5,----_-'--'6 I__ -=-M 7=-- __ --'--M 8 M 9 ___;_ 1 H) 1 M-METRIC PART
PART NAME PART NUMBER
QTY
255-4954 261 - 6639 _ 7E-387=0_~
1
1
2
3
4
SEE PAGE
5
SHIELD-HEAT
_c__--'-M"-"U_F__;Fl-'E;_R_A-=-S
__
_
~C=L~AM=P_-=M=UF~F~L=ER~
__
_:_:12=2:_-_:_40=2=-=6:.______;4:.___--=Sc:.._;PA:...o=_C ER__lj 3X25X25 - MM THK) -'7-=X- 0605 8 WASHER - HARD (13X28X 1 06 - MM T1:l_K) 7~ ~ ??~~ _§ .!YASHER (11 X25X3 - MM THK) -=-81_:_-__;4:...o.1c:;_37=---_6=---_____;B::_:O;.;:::L...;._T (M1_Q~_1-'-o -,,=-,SX,-!!2=-=O~::::MM::J}___; -,8:.:1_-4244 4 NUT ( Ml=2:_:_X 1_:_:o_:_7c:;_S_T:_:_H=DJ_) _ 8_::__T;_--=-49_::__1:_::0 _ _____;4_-=--BO=-:;L:;_;_T lM1 2X 1 75 X60 - MM) 258-4524 ~LEEVI: {~7 -_=:C=M)L__ n
_
.
0
I
3
RIGHT SIDE VIEW GRAPHIC #1
146
AIR INLET AND EXHAUST
SYSTEM
g01561014
1 of 1
SEBP3866-24
AIR INLET AND EXHAUST SYSTEM 216-4515 PART OF 251-1700,
PIPE GP-EXHAUST
SIN: KSK1-UP 275-8310, 292-6000 ALSO AN ATTACHMENT
SMCS-l061 NOTE
i01773137
REF NO
1
GRAPHIC
SEBP3866-24
HOOD& GUARD GP
GRAPHIC REF
1
PART NAME PART NUMBER
127-9133
QTY
1
!
2
1 of 1
4
5
SEE PAGE
6
CLAMP-PIPE
#1
3
900884562
AIR INLET AND EXHAUST SYSTEM
147
AIR INLET AND EXHAUST SYSTEM 244 -6601 PRECLEANER GP SIN: K5K1-UP AN ATTACHMENT
SMCS-1055 NOTE
1
REF NO
---,2
i02544921 GRAPHIC REF
____!_
3 M 4 1---:-:-__:-'M-"-----c-::-_----,---::5~---'--------M-METRIC PART
PART NAME PART NUMBER
QTY
1
2
3
4
SEE PAGE
5
116-2659 DAMPER 130 - 3280 _---'---_--'--'PRECLEAN_:_::E::_:_:Rc_:_A=S _ 283-0660 1 PIPE-EXTENSION 8T-4121 6 WASHER-HARD 11X21X2.5-MMTHK 8T:_~t~~ 3_~OLT (!!!_OX_:_1=----=.5:_:__:X=25=-----__:_:M=M--'----) _ aT ~4133 3 NUT (Ml OX 1 .5 - THO)
---------------
-----------------1
2
GRAPHIC
148
#1
AIR INLET AND EXHAUST
SYSTEM
g01218866
1 of 1
SEBP3866-24
AIR INLET AND EXHAUST SYSTEM 244 - 6603 PRECLEANER GP SIN: KSK1-UP AN ATTACHMENT
SMCS-105S NOTE
i02436439
REF
GRAPHIC
NO
REF
____ '-__ --'1 . _1'--1
M ___
.
. 2 3
4 M M M-METRIC -
5 6 PART
---------'---
SEE PAGE
PART NUMBER
217-5288 130-3280 __ ~P~RE~C~L~E~A~N~E~R~A~S .--=-1 -'-74-=-----'5=-4'--'1'-"5'-CLAMp· --=2'-'-1.7=---'- 5::..:2::.:8::..:7_ 1.:___ __ P__::I-,::-P.=_E----,--,-,--7X - 3332 _6-=--§CREW - HEX FLAN~~ __{=M_:_4'_'_XO=_.:_;7 . .:_X=8_-=MM=)'____ -=-1--=-1 =-6- 2.-,,-65=9~ __ .=_2_ _ Q~~I"~==-R __ ,,---,--_ 283-066=0'------------'1_ PIPE-EXTENSION 222 - 227::....:7_-----'--1 CLAMP ~!:~1~! 6 WASHER -HARD _UJX2_1X2. 5-MM T_:_H--'-'K-'-<)c__ _ 8T - 4136 3 SO!,.T J~!()~ 1.-. 5~g~_:: M~), _ 8T-4133 3 NUT {M10Xl.5-TI-!QL _
I
_
--
5 4
2
GRAPHIC #1
SEBP3866-24
1 of 1
g01218886
AIR INLET AND EXHAUST SYSTEM
149
AIR INLET -AND EXHAUST SYSTEM 250 - 0841 TURBOCHARGER GP SIN: KHX1-UP PART OF 258-2403 TURBOCHARGERGP ALSO AN ATTACHMENT SMCS-1052, NOTE
1053
i02722529
REF
GRAPHIC
NO 1 ___
REF 1 ___:_1
1-----g_---------1 3 __
-'-4 __
---'-
5 6
PART NAME
PART NUMBER 137-1602 _.:_:7M - 9918
~~I!:~Q!~
QTY
1
2
3
4
5
6
1 1
CLAMP AS (TURBlNEL _ q:>.9_KNUT (1 /4 - 28 - THD )
1
~L~f'
161-696=3'----=2 __ -=2-=..61.:......9287 5P-4536 1 242 - 3360
CkAMP..
SEE PAGE
PRODUCTLEVEL
~~JCOMPRE~~Q~_L
__
. ....
_
_
CARTR lDGE GP - TURBOCHARGER ELBOW !::!Q§~__144 -eM L
3
GRAPHIC #1
150
AIR INLET AND EXHAUST
SYSTEM
g01370583
1 of 1
SEBP3866-24
AIR' INLET AND EXHAUST SYSTEM 258-2403
TURBOCHARGER GP SIN:
PART OF 235-1423, SMCS-1052, REF NO
NOTE
1 M
_=-2
i02241845
GRAPHIC REF
1
--=--__
3 M-METRIC PART y - SE~f.RATE ILLUSTRATIQN
SEBP3866-24
ENGINE AR-CORE
1053
____ 'C__
GRAPHIC
KHX1-UP 235-1425, 291-9173 ALSO AN ATTACHMENT
PART NAME PART NUMBER
QTY
I
2
1 of 1
4
SEE PAGE
5
7C-7431 GASKET --------------------J ___:3=E:._-.=80::_:1c.:..7_--'-4 L=0:_:::C_:_::KN:..:_:U:..:.T (M1 OX 1 .5 - MM THO) 250 - 0841 _ _.:1_--,-T~UR,-"B=0=C,-"HA-,,-R.:..:::Gc:::.ER~GP,--
#1
3
150
901130701
AIR INLET AND EXHAUST SYSTEM
151
FUEL SYSTEM & LINES
237-9823 FILTER
GP - FUEL-SECONDARY
SIN: KHX1-2539 PART OF 235-1422 ENGINE AR-COMPLETE SMCS-1261, 1274 REF NOTE
i02287964
1 2
1
1 1 1
y y
3
1
4
1 1 1 1 1 1
5 6-
----
-----
1
7
1 B 9
-
I I
1
10 "_- --
y ._.-
PART NAME
GRAPHIC REF
NO
1 1
11
1
12
1
-------_13 .. _-
1
1
PART NUMBER
3S-2093 3 183-3406 1 6V-5049 1 ----- -95-4191 1 194-6725 1 -~-----206-6876 1 232-0343 1 . ---.---235-3596 -- 1 6Y-5048 2 -----_ 8L-2786 2 --- '--'-'--~~-'---235-3595 2 237-9308 1 95-4167 1 238-1112 ._-- -_.- 1 244-6604 1 244-6605 ..--_---_ 1 254-1425 ---- 1 258-0883 1 260-4861 1 102-8803 1
-
--
1
..
_-
1 1 -- -_
19
1 1 1 1 1
1 1 1
1
20
1 .._.
1
1
--
21
1 1 1
---
-
..
- ----
--.22 -_---
__1 ._1
1 1 .
1
__ ._----
1
23
1 1 .-
1
24 ---
1
- -
1
25
1
1
1
152
--- 102-8806
1
8T-8737 -------155-2270
3 1
____ 967-2551 130-5301 132-5789 134-3988 141-8275 148-8313 3K-0360 5P-6944 148-8336 3J-1907 6Y-8397 6Y-8636 148-8363 3K-0360 6Y-8397 6Y-9876 ~--~---148-8374 3K-0360 6Y-8397 ._-- 6V-8723 148-8378 3J-1907 6Y-8397 6V-8724 --148-8411
1
..
14 15 16 17 lB - - - -- ---
-----
QTY
FUEL SYSTEM
---
3K-0360 95-4185 ----162-0177 -------3J-1907
1 1 3
1 1 1
1 1 1 1
1 1 1 1
1 1 1 1 1
1 1
1 1 2 1
1 1
1
1
2
3
4
SEE 5
PAGE
6 (PRODUCT lEVEL)
STRAP-CABLE PLUG AS SEAL-O-RING PLUG-O-RING ---.----304 §~,,!SQR_GJ'- PR£SSURE_{FUEL} --_ ... CAP-TUBE ~ REGULATOR GP-FUEL PRESSURE 197 ADAPTER AS --------- -SEAL-O-RING SEAL-O-RING -_------_--------ADAPTER BASE AS --"---._ STUD-HOLLOW {1-14X1 .47-INl BRACKET -._ ... _-_-. HOSE AS _-------------- HOSE AS -- ---_ -.-----BRACKET AS ----" 341 -.-SWITCH GP - PRESSURE ( FUEL 1 HARNESS AS-WIRING (FUEL PRESSURE) ( SEN_§()_I~) KIT ~R~(;EflT~qE{~~f'Ir-Jl ----------_._- ---! INCLUDES RECEPTACLE AS AND WEDGE} KIT-RECEPTACLE {B-PIN} --(INCLUDES RECEPTACLE AS AND WEDGEl PLUG-SEAL _._.. _- - .. ----- ---------~-----KIT -CONNECTING PLUG {2-PIN} _- --(INCl,.L!l?JS PLUG AS ~N._Q__~EDGE }______ CLIP -CLIP CLIP .._---_. --- - -CLIP ---,_ -_. - -VALVE-D_~ALN._jFUEL FILTER BASE) ADAPTER AS _._SEAL -O-RING .__ .-_-_----_------ADAPTER --- - ._--CONNECTORAS ----- -. SEAL-O-RING -- -----SEAL-O-RING CONNECTOR .._-' ELBOWAS _._-_SEAL-O-RING --- --SEAL·O·RING _. __ ._ELBOW -- ---_.- - --------_. ------_-- -ELBOWAS SEAL-O-RING SEAL-O-RING ELBOW ELBOWAS SEAL-O-RING _,_ SEAL-O-RING --ELBOW ._"_ -PLUG AS ._-----.--,~~----.-~-------------!EACH INCLUDES} SEAL-O-RING PLUG-O-RING PLUG AS SEAL-O-RING ---
- ----
__
-
---
- ----
--
-
- ----
1 of 3
SEBP3866-24
FUEL SYSTEM 237-9823 REF NOTE
NO
FILTER & LINES GP-FUEL(contd.) PART NAME
GRAPHIC
REF
PART NUMBER
9$-8004 174-5907 1 R - 0762 5C-7261
26 _____ --'=2:.-'-.7 M 28 1-____:_:_:M--------==-2=-9--~ 30 31 M 32 _ I---____:_:_:M 33 ___ "'M, -=-3__:__4_____ 35 1---___ ~§ __
i02287964
u
u!!~~~~gg
CTY
1
1 1 3 2 1
~V - 5049 6V - 583L_7__ 6V-6889 _ 2 8T-4137 3 8T-4185 3 8T-422:4_ 4 8T - 4226 1
I
2
3
4
5
6
SEE PAGE
(pRODuel LEVEL)
PLUG-O-RING CLIP f I L TER - FUEL (.:..:A=-DV.:..:AN~C~E=-D--==Ec:_F:_F I::..:C~I:..:::E.:.:N=-CY.:_.)L.J..:( s~E=-"c~6:!.!N=:DAc:!-R_:_.:Y:,,~, )_-_- _--_--_-_-_-_ Nl:!1_jM8Xl.25-THD) ~QLT _(!
9M-1974 _ 2 ~~~HEfI-H~BQ {(L!3~113~2:~=M:_:____:__:THc:_:K~).__ 38 1 81-4121 i.u_ WASHER-HARD (11X21X2. 5~__:_:M=M:_T:__:_H_:_:__K:.L) M 39 1 81-4196 4 BOLT (Ml0Xl.5X3?_:_fv\_~_L I - REfER TO HYDRAULIC INfORMATION SYSTEM M-METRIC PART Y:_-_-"S'--'=E"----P'----"AR'--".A--'---'T'--'=E'---'Io_::L:..:::L'--U""-=:_ST_:__:R__::_A_:_:_T--=-I-=:_:ONc:____
1-----""37-'--------
1
1---
1
Uu
SEBP3866-24
2 of 3
FUEL SYSTEM
1
_
153
FUEL SYSTEM 237-9823 FILTER & LINES GP-FUEL
i02287964
(contd.)
2
SECTION A-A
31-33
25
SECTION D-D
LEFT SIDE VIEW 24
17-28-35
FRONT VIEW GRAPHIC #1 154
FUEL SYSTEM
VIEW
C-C
g01130561
3 of 3
SEBP3866-24
FUEL ,SYSTEM 237-9823
FILTER
LINES GP - FUEL-SECONDARY
&
SIN:
KHX2540-4825 235-1424, ENGINE AR-COMPlETE 291-9171 ALSO AN ATTACHMENT
PART OF 235 -1422, SMCS-1261,
1274
REF NO
NOTE
i02553254
GRAPHIC REF
PART NAME PART NUMBER
QTY
3
STRAP-CABLE
1
1
PLUG AS
1
-
14 15 16 ---.------
17 .._-
--
19
--
-'--
_----...
20 ------
___________
_9._____ ?2
CAP-TUBE
1
REGULATOR GP-FUEL --------------
1
ADAPTER
AS
2
--._._---------_
..
23
2 2
2
----
---'.-
2 2 -----24 2 ------_._----_._-A
_____________
----
_
-
2 2
25
2 2
-----
2
----
26 -----
2
27
1
1 of 3
~
....
KIT-RECEPTACLE
(3_~PIN)
KIT-RECEPTACLE -- --- -- -- ----
(8-PIN)
(EACH RECEPTACLE WEDGE}
CLIP
CLIP
--
-
WEf,lGE
--
--
---
FILTER
-- -
CONNECTOR AS
_----
..
--
--- ----_.
__
.
-----
._ ...
---
---
SEAL-_Q:RING
...
----
--..
--
_-
----
----
SEAL-O_-_!UNG
_._--
-- -----
CONNECTOR
-._-_------
----
INCLUDES}
-----_---
-------
---.--
---
--------
SEAL-O-RING
-----
----.-.---
-,---
ELBOW
--
SEAL~O-RING -"---
--
-------
------------------
ELBOW ---- ---
----
PLUG AS
1
SEAL-O-RING
1
PLUG-O-RING PLUG AS
--
---
{_I;ACH I Ng~UDES}
-
_
-_.'
-----
SEAL-O-RING
---
--
BASE} -
ADAPTER
--.-
..
_ .. __ .- ..._._
SEAL_-_O- RING
1
1 1 1 1 1
-.-
---
. __ .... -
ELBOW AS
AS
_._. _
-----
AS
_---_._----
I NTERF ~<_;_ESEAL)
--
VA_LVE -DRAHLJFUEL ADAPTER
_A.
&
--
--
1
_.
3K-0360 9S-4185 ---_ --162-0177 3J-1907 95-8004 174-5907 1R-0762
PLUG _(2 - PIN}
'.
ELBOW AS _._-SEAL-O-RING
2
-' .. -
-_ .. ._-
...
-.-. RECEPTACLE _._ ... _-
INCLUDES
. ----
CLIP
1
1
KIT
PLUG AS,
L_
-_. - ._--
---
&
___ !INCLUDES
341
-----
PRESS_~!I_I~_LJSENSOR
'-.
_KIT -CONNECTING
.._ ..
( FUE1-_)
-1
CLIP
-_- .. _--
..-
---
1
---- 1
---
_
(_fUEL
1
_._---
GP - PRESSURE --.--_--
iEACI-!
_.
--
HARNESS AS-WIRING
1
--
-
BRACKET
--
_ ...... --
-..--
(1-14X1.47-IN)
HOSE AS --
197
..
_.---
-_ .. _
HOSE AS ---_-_----
1
_._-_
--
---
BRACKET
---
...
_----_'--
STUD-HOLLOW
SWITCH ..- -
---
---------
BASE_~S -_.-
304
---
--
SEAL -O_-_RING
-'-_.
3K-0360 6V-8397 -- 6V-8723 148-8378 3J-1907 6V-8397 6V-8724 148-8411
.. ---
ADAPTER
1
1 1 1 1 1
AS
---
_-.-_ PRESSURE ------------
SEAL-O-RING
---
1
1 067-2551 2 1 130-5301 _. __ 132-5789 1 2 2 -- -3 -134-:,l~~8 2 141-8275 -_._-----_ ... 1 2 1.48-8313 --- 1 3K-0360 2 1 -_ .. 2 ---_._--1 5P-6944 2 148-8336 1 _ .... --_ .._--_ ... 2 3J-1907 1 -- 2 6V-8397 1 ;21 6V-8636 . -----2 148-_83?_i__?
2
--
1
'.'-
--------
----
.
1-
L_
--
SEE PAGE
LEVEL)
- .. _--_._----------------------SENSOR GP - Pf!~S_~hlBI__( FUEL) -------_---
--
-- -
---
SEBP3866-24
PLUG-O-RING
2'---
18
----------
1
2
155-2270
-.--
SEAL-O-RING
2
- -
(PRODUCT
----_
1
2
- --
---
____
6
5
2
--
--
4
1
..
..
3
2
2
35-2093 --183-3406 1 -------------- 6V-5049 1 9~-4191 ----_____ 3 _____ ! Y 194-6725 4 206-6876 2 y 5 1 232-03~:} 6 1 235-3596 -_ .._----1 6V-5048 --- "_"--8L-2786 1 --------_----_ - ---1 235-3595 --------7 ---2 237-9308 2 --------- - ..... - 95-4167 2 8 238-1112 I 9 244-6604 2 -I 10 2 244-6605 ._-------11 1 254-1425 -----_ _-----_ .. ---Y 12 2 258-0883 1 13 260-4861 -"_"--1 102-8803 -_-._ ... _r-------- -1 1()_2-8806
----_
1
-_
----
-----
__ ._._-----
_ ..
---_ ._-----
---------
SEAL-O-RING
-
-_ ..
-----------------
-
PLUG-O-RING
.
-_ .. __
.
--
CLIP FILTER-FUEL
(ADVANCED
EFFiCIENCY)
(SECONDARY) FUEL SYSTEM
155
FUEL SYSTEM 237-9823 FILTER & LINES GP-FUEL NOTE
REF NO
REF
i02553254
(contd.)
PART NAME
GRAPHIC PART NUMBER
QTY
I
2
3
4
5
SEE PAGE
6
M 28 t--",---~C__--
5C-7261 2=------''----=---'---=-=---=-----__ 3=----__ NUT (M8X 1 .25· THO) 2 BOLT (Ml0Xl.5X35·MM) 29 2 6V-3822 1 SEAL-O-RING=---2 6V-5049 30 31 7 WASHER (11X21X2.5-MM THK) 6V-5839 ----_. 1, ?__ 1__ ~ M __ ~~32 __ ~1 ~~~~_~2_~N~UT~(=M8X1,£~_-T~H~D~) 6V-6889 3 BOLT (Ml0Xl.5X20-MM), M 2 8T-4137 33 M 34 1 ___ 8T-4185 ------'=---=------~~_~3_~B~0=-LT~(M~lQ~1~·=5X~5~0~-~M=M~) 2 8T-4224 35 ~-=~-~4-~W~A~S~HE~R~-~H~AR-D (8.8X16X2-MMTHK) 8T-4226=-=-__ 36 2 1 WASHEf:I_-Pl,-~IEQ { !~~~1§_~~ -MM.I!::!!
1 1 1 •
==__ ~~
_ • •
11 REFER TO ALL ILLUSTRATIONS OF THIS GROUP FOR AUXILIARY VIEWS
\mo I
-
5
ENGINM °ELECTR~~ICd CONTROL
o o
@
"
'Ed -I;
,/
---
----~~
LEFT SIDE VIEW OF ENGINE GRAPHIC #1
156
FUEL SYSTEM
g01386059
2 of 3
SEBP3866·24
FUEL SYSTEM 237 - 9823 FILTER
& LINES
GP- FUEL
i02553254
(contd.)
24
22 SECTION
D-D
25
SECTION
31-33
SECTION
B-B
A-A
18-30-19-4 7
17-28-35
17-28 31-29
GRAPHIC #2
SEBP3866·24
3 of 3
33-31
901386099
FUEL SYSTEM
157
FUEL SYSTEM 237-9823
SIN: KHX4826-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
PART OF 235-1422, SMCS-1261, NOTE
& LINES GP-FUEL-sECONDARY
FILTER
i02694584
1274 PART NAME
REF NO
I
-"- __
2
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
-=S_:_T.:_cRA_:_:p_--=C_:_:A=BL=E=--
_
----
------------_;_---____:::_::__:::..:::_::..:::_--
197
---
7 _
-- 8
I
9 10 11
Y
12
I
--
=c=-=- _
_----'='B"--'A-""SE"'--'-..:A"'-S _ _:__ __ _=_S_:_:TU::.:D=_-I:IOLLOW JL-_14X1 .47 - IN) BRACKET --------------1 HOSE AS HOSE AS _;__----':'-=-==-:-:--::-::=--:--::-BRACKET AS SWITCH GP - PRESSUR~ iF!!ELl_ _
13 I----___:_::::__----'-----=:::____:=-=-----=---u
_
--=-34_:_1.;__1
(FUEL Pf!ESSURE) (SENSOR) KIT -RECEPTACLE (3-PINL_ ___ -=---_---'..:KJT - RECEPTACLE (8 - PI N) (EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS _~WEDGE) _ _ KIT-CONNECTING PLUG (2-PH4) (INCLUDES PLUG AS! WEDGE & INTERFACE SEAL) CLIP ------------1 _-,--_-=Cc=:L-=-I:_P _ -------------------1 ___ ---'-_--=C:..=L=I:_P CLIP
14 ________
1
15 ___:_1 6::::__ __
17 18 19
_ Ii~Rf.!I:S~_A~.:.WIRING
1 1
1
1
--------------=---------------------
----------1
---'--'-=
3K-0360 -=-=--=-=-=--=--6V-8397 -6V-8723 _----148-8378
23
I-
.!::....
24 ______________________________ 1--
--'--
________
~~ 25
26 27
158
FUEL SYSTEM
1 1
--=S=EA_:_:L=--_;;O_--'-'.R=IN-'-'G=-SEAL-O-RING =E=LB=O~W'--
1 ___ ELBOW AS 1
_ ------------------1
,-- _ ___:S=E:.:_A=L_O=--__;_R:..::I_;_c_NG=--3J-1907__ 1 SEAl-O-RING 6V-8397 1 -=::........:=:..:..=-=---_-'--=-EL::.:B=-=O=W_ _ _ 6V-8724 1 __ 148-8411 PLUG AS 2 ------_--- -----
I
.__________
__ _
_
---------1 1
-
--'(-=E;_;AC:::..:H_:__.::_:IN:.:,:C=L~U-=-D=-ES==:, }L_ 3=K-'----'0360 _ ___:1'____--=S:..=E;_:A=-L-_:O:_-_:._:R=IN:..:.,:G=-~9_=_S_-4~1~8~5'___ __ 1:___~P_=l~U-=-G~-O~-_:_R~I~NG::::__ _
l~?-Q!?,!' 3J-1907 9S-8004 174-5907 1R - 07-=-62'-----
l
---1
.
_
!:h!:l@~S
---1
1 SEAl-O-RING 1 PlUG-O-RING 1 CLIP -'-1----=F=I L=T-E-R---FU-E-L--( ,A-D-V-A-NC-E-D-E-F-F-I-C1-
ENCY I (SECONDARY I 1 of 3
SEBP3866-24
FUEL SYSTEM 237-9823 FILTER & LINES GP·FUEL NOTE M M
M M M
REF NO
GRAPHIC REF
28 29 30 31 32 33 34 35 36 37 38
2
PART NUMBER
. ~~-7261 6V-3822 6V-5049 6V-5839 6V-6889 8T-4137 8T-4185 8T-4224 8T-4226 9M-1974 8T-4121 8T-4196 9X-2027 261-0441 264-3637
2 2 1)2 1 1,2 1 2 2 1 2 2 2
(contd.)
i02694584
PART NAME
CM 39 C 40 C 41 2 42 C 2 C-CHANGE FROM PREVIOUS TYPE I - REFER TO HYDRAULIC INFORMATION SYSTEM M- METRIC PART Y-SEPARATE ILLUSTRATION ---_ --
CTY
3 2 1 7 2 3 3 4 1 2 4 6 4
1
2
1
2
3
4
5
SEE
PAGE
6
NUT (M8X1 .25-THD) BOQ_ U-HPX1 .5X3S·MMI SEAL-O·RING WASHER ( 11 X21 X2. 5 -MM THK) NUT (M8X1 .25·THD) BOLT (Ml OX1 ,§~20·MM.L_ B01!___(M10Xl.5X50·MM WASHER-HARD (8.8X16X2-MM THK) ~e.SHER· PLATED ( 10. 5X45X3 - MMTHK) WASHER· HARD ( 8 . 8X 16X2 - MMTHK) ---WASHER-HARD (11 X21 X2. 5-MM T~ BOLT (M10X1.5X35-MM) ~~§t-II:_!'!__( 11 X18X2 - MMTHK 1 BRACKET AS BOLT (M10Xl.5X55-MMl
- -
REFER TO ALL ILLUSTRATIONS OF THIS GROUP FOR AUXILIARY VIEWS
26
SECTION
A-A
LEFT SIDE VIEW OF ENGINE SECTION
GRAPHIC
SEBP3866-24
#1
B-B 901392509
2 of 3
FUEL SYSTEM
1 S9
FUEL SYSTEM 237 - 9823 FILTER & LINES GP- FUEL (contd.)
i02694584
36-33
18-30-19-4
7
33-31
31-29
17-28-35
l
FRONT VIEW OF ENGINE SECTION
D-D
25
RIGHT VIEW OF ENGINE GRAPHIC #2
160
FUEL SYSTEM
g01392510
3 of 3
SEBP3866-24
FUEL SYSTEM 174-9570 FILTER
GP-WATER
SEP &
FUEL-PRIMARY
SIN: KHX1-UP PART OF 212-3657 PUMPGP-FUEL PRM& WATER SEP ALSO AN ATTACHMENT SMCS-1260,
1261,
REF NO
NOTE
_ 1
__,.:1 1A 2=-- __
i03181920
1263
GRAPHIC REF
_;_1 1 _:1
PART NUMBER
aTY
PART NAME 1 2 3 4 s
SEE PAGE
.....:3=2c::_6_-1.:_:6:....:4c..:.4 _ ____:_1 _ ____:_F-=Il.:TER AS - WATER SEP & FUEL (PR IMARY <-2_2.....:0_-~86~7.....:8~_~_~S=EA~L~-.....:R~IN~G~(FUEL,,~W~A~T~E~R~S~EPc..:.A~R~A~TO~R~)L_ -=27::.._:O'---=5=32=O::___1'--BOWL ~~__( FUEL !,_:W=A_;_:cT-=E,-,-R -=S=EP:_:.A_;;_R:.:._;Ac::_TO=R_:._L_
_
1 1
1A
2
GRAPHIC #1
SEBP3866-24
1 of 1
901179858
FUEL SYSTEM
161
FUEL SYSTEM 268-1835
INJECTOR GP-FUEL SIN:
PART OF 268 -1839 SMCS-1251, NOTE
---
1254,
REF NO
1290,
GRAPHIC REF
1713
i02290971 PART NAME
PART NUMBER
1
1
149-5240
2
1
169-3104
3 5
1 1 1
169-8598 109-3207 148-2903
1
169-8586
6 7
KHX1-3171 PUMPGP- FUEL INJECTION
QTY
1
1
2
3
4
5
SEE PAGE
6
RING-BA9.J
_---
__ -------
VIEW OF AREA A
5
6
VIEW OF AREA B
GRAPHIC #1
162
FUEL SYSTEM
g01032697
1 of 1
SEBP3866-24
FUEL SYSTEM 295-1410
INJECTOR GP-FUEL*R
SIN: KHX1-409 PART OF 222-5958 PUMPGP-FUEl INJECTION FOR USE WITH HIGH HP ENGINES SMCS-12S1, NOTE
REF NO
1254,
1290,
GRAPHIC REF
1 3
1
1
4 5
1 1
i02S83306
1"713 PART NAME PART NUMBER
149-5240 293-0730 109-3207 148-2903
QTY
1
1 1
2
I
2
3
4
5
SEE PAGE
6
RING-BACKUP RING-BACKUP SEAL-D-RING SEAL-D-RING ----_._----
_.
__ ._-----
3
5
VIEW OF AREAA
4
5
VIEW OF AREA B
GRAPHIC #1
SEBP3866-24
1 of 1
g01293959
FUEL SYSTEM
163
FUEL SYSTEM 295 -1411
INJECTOR GP- FUEL SIN: KHX3172~UP
PART OF 268 ~1839 PUMPGP- FUEL INJECTION ALSO AN ATTACHMENT SMCS-1251, NOTE
1254,
REF NO
1 2 3
4
1290,
GRAPHIC REF
1713
i02605280 PART NAME
PART NUMBER
QTY
1 149-5240 1 -._-------_---_ 1 293-0730 1 _ ... _--_ ...109-3207 ---------~---. 2 148-2903
_-
I
3
2
4
5
SEE PAGE
6
RING-BACKUP RING-BACKUP SEAL-O-RING SEAL-O-RING
-------
-----------1
VIEW OF AREAA
4
3 VIEW OF AREA B
GRAPHIC #1
164
FUEL SYSTEM
g01290525
1 of 1
SEBP3866-24
FUEL SYSTEM 304 -5343 KIT - FUEL TANK SIN: KSK1-UP FOR USE WITH 240-51 50-PAGE FIELD INSTALLATION
198
SMCS-1273
" i02890S42
REF NO
NOTE
1 2 3
4
5 6
7
I
8 9
-- --------------
- ---
1 1 1 1 1 1 1 1 1 1 1 1
1
_10
1
PART NUMBER
8T-4121 154-6626 185-2245 6V-9746 157-8510 188-8844 304-0290 ----------304-0473 304-0476 304-0477 148-8347 30-2824 6V-9007 6V-9746 -148-8392 6V-9746 6V-9853 153-6259 30-2824 6V-8777 6V-9746 30-2824 -- -- "----_--6V-1889 8T-4136 8T-4196
CTY
----_-_-----------
SEBP3866-24
1 of 2
I
2
3
4
2 1 1 1 1
---
1 1 - 1 1 11 -1 1 1 1 12 13 1 M 15 1 1 M 16 I - REFER TO HYDRAULIC INFORMATION SYSTEM M-METRIC PART --
seE
PART NAME
GRAPHIC REF
5
6
WASHER-HARD (11X21X2.5-MM BRACKET AS ADAPTER AS SEAL-O-RING -_----------------ADAPTER 1 VALVE-BREAKER RELIEF 1 BRACKET AS 1 TUBE AS 1 HOSE AS 1 TUBE AS 1 ELBOWAS 1 SEAL-a-RING 1 ELBOW 1 SEAL-a-RING 1 ELBOWAS "--- --~1 __ SEAL-a-RING 1 ELBOW 1 TEE AS SEAL-a-RING 1 -------"_ .. 1 -TEE-FACE SEAL 2 ---. SEAL-a-RING 1 --------- SEAL-a-RING CLIP 2 2 BOLT (Ml0Xl.5X25-MM) 1 BOLT (Ml0X1.5X35-MM) --"--
PAGE
(pRODuel LEVEl)
THK)
-----
-
----- ---
--------
---
._-
--
-- ---- ---------
-------
----
--
----
.-,
-------
-
FUEL SYSTEM
165
FUEL SYSTEM 304 - 5343
KIT - FUEL TANK
i02890542
(contd.)
12-4 3
13
10
I
r'~":_:::___:__, FUEL TANK
GRAPHIC #1
166
FUEL SYSTEM
~---------'~/~---_/<
2 of 2
901450642
SEBP3866-24
FUEL SYSTEM 237 -0432 LINES GP - FUEL SIN: K5K1·1736 PART OF 237-0234 CHASSIS AR SMCS-1274
i02522119
REF NO
NOTE
2 t---=M I I 1
3 __ 4_:__ ---=5::__ __
________
1------
__:6::__ __
1 __________
_______ -___=7
1
______ M I - REFER M-METRIC
__=1____ 1 _;1'--'-1
1
_______
1 1 _;1'-1 1'--- __ _;1'-....:..1
_________
1
GRAPHIC REF
-----'1'---1 1'-1
PART NAME PART NUMBER
1 of 2
1
2
3
4
7K-1181 4 124 - 3019 1 ~8::....:T_-=3....:..49=..;0~_....:..1 __ 244-7595 1 -----'2::::..:5=--=-0-0155 1
5
6
SEE PAGE
(PRODUCT LEVEl)
STRAP-CABLE BRACKET AS ___:_:N=U_=__T__=Wc:.::E=LJ) HAl OX 1 • E! - TtlQJ __ HOSE AS HOSE AS ,11E!-~~~_~ CONNECTOR AS _;:;_3J-=---1~9:_::0:_:_7 __ 1~ SEAL -O-RIN~ _ 6V - 8397 1 -'S=-:E:::__A:=L-:-0::-,--:-R.;_::I:_:_:NG 6V - 8636 1 __=C:_::O'-'-'N.:_:.N;::_EC=-T'--=O:_:_:Rc___ 1::_4:_::_8 ~83?!i _ 1 E.::::_LB=-O=-:W_:__:_:AS=:-_--,----=-3J-=;_-_1~9:_::0:_:_7 __ 1'--- __ S=E::;_A=L::_-_=_0_R'-'C1::_:_N.:_::G::___ _ 6~V~-~8=3=9_=__7 _ ___=1__ ---=S=E~A=L_-0~-R~I~N~G 6'---V_-__oS_7-=-24_;___--'1 __ ---"E=L-=-B-=.OW'-'-1::_4~8::_-=8_=_38::::..:5~ __ 1 ELBOW AS 3J -7354 1 -0":---:R=-=I:--N--Gcc-------------------I
1 _ 1 ____;:8:__ 1'-9 1 10 1 --1:...:1'---___ 1 12 1 TO HYDRAULIC INFORMATION PART
SEBP3866-24
QTY
-------------------1
1 -----
---------1
1 1
I 1
I
SEAl~
4J-5477 1 SEAL-O-RING 6V~-__:9=-:0=O'-"0'---_1::___ __ __:E=-=L=-:B::_::0:_::W'--4:_:_K~-=8_=_86~4_:___....:..1 __ ____;:C=L=I_:_P _ 6V-8397 1 SEAL-O-RING SM-2773 1 CLIP 8T-4121 1 ~~~I"!I:!-!-HARD (11 X21 X2. 5 - MM THK) 8T - 4195 1 BOLT (M10X1 .5X30-MM) SYSTEM
1
----------1
-------------------_-----------------
FUEL SYSTEM
167
237-0432 LINES GP
FUEL SYSTEM
- FUEL (contd.)
i02522119
8
3
6
10
GRAPHIC #1
168
FUEL SYSTEM
~
901263818
2 of 2
SEBP3866-24
FUEL SYSTEM 237 -0432
LINES GP-FUEL
SIN: K5K1737-UP PART OF 237 -0234 CHASSIS AR SMCS-1274
i03022749
REF NO 1
NOTE C
GRAPHIC REF 1
PART NAME PART NUMBER
QTY
124-3019
2
8T-3490 197-6453 318-6500 232-2581 296-6980 053-0558
1 1 1 1 2 2 11 -----
.. _----
M C CI CI C C
-- -
2 3 4 5 6 7
1 1 1 1 1 1 ---
---
1
--
-
-
..
8 --_ ..
- --
9
--
1
-
C C ..
_--
1 1 1 1 1 1 1 1 1 1
10 11 .".12 13 -14 15
1 1 1 1 1
148-8336
3J-1907 6V-8397 6V-8636 ._--
148·8378
3J-1907 6V-8397 6V-8724 --_._
148-8385 --,.-,._-
3J-7354 4J-S477 6V-9000 4K-8864 6V-1889 6V-8397
C -----_. ~~-~??~-C 8T-4121 CM 1 8T-4133 1 CM 16 8T-4185 CM 17 1 8T-4191 CM 18 1 8T-4195 CM 19 1 8T-6466 C-CHANGE FROM PREVIOUS TYPE I - REFER TO HYDRAULIC INFORMATION SYSTEM M-METRIC PART---_
SEBP3866-24
1 of 2
1
1 1
1 1 1 1
1 1
1 5 -1 --1 2 9 3 --
1
1 3 1
1
2
3
4
5
SEE
PAGE
6 {PRODUCTLEVEll
BRACKET AS (EACH INCLUDES) NUT - WELD {M! 9.!!_.l? - THp 1 BRACKET AS HOSE AS HOSE AS SPACER ( 11 X25X30 - MMTH_I{) CLIP CONNECTORAS --SEAl-O-RING -SEAL-O-RING . . CONNECTOR ELBOWAS SEAL-O-RING - - --- -- --_'-SEAL-O-RING ELBOW ELBOWAS -SEAL-O-RING -- .. -- SEAL-O-RING --- ELBOW CLIP _.".CLIP SEAL-O-RING CLIP ---WASHER-HARD (1.1~?lX2.5-MM THI5L_NUT (Ml0X1 .S-THO) ----_._ BOL! _(Ml OX1 .5X50-MML_ ~QI,-_!___( Ml OXl . 5X 16 - MM) BOLT (Ml0Xl.5X30-MML_ BOLT (M10X1 .SX60-MM) ._-- ----_
---
._--
__
--- -
-----------
.. _._-
--
-:
-----"
-_-_,
..
_
FUEL SYSTEM
169
FUEL SYSTEM 237 - 0432 LINES GP- FUEL (contd.)
i03022749
10
4·12
11-14-18- 15- 13 10-14-17-1
GRAPHIC #1
170
FUEL SYSTEM
10-14-16- 5-1
g01429029
2 of 2
SEBP3866-24
FUEL SYSTEM 237 -4851 LINES GP- FUEL DRAIN SIN: K5K1-UP PART OF 237-3995
INSTALLATION
SMCS-1274 REF NO
NOTE
AR-ENGINE i02395693
GRAPHIC REF
__ ~_ 3 E 3A _ _J E - ORDER BY THE CENTIMETER
PART NAME PART NUMBER
10=3---,-2=5,-",2~9 j:_:::O-=--3---=2=5=2=--9 _
QTY
1
2
3
4
SEE PAGE
5
---,-,-,=~~~~
----------t ----I
____;__:_:::_::_-=:._'-=-__:____:_:::'-----=:.:J_
3A
L._I
LEFT SIDE VIEW (OF ENGINE)
GRAPHIC #1
SEBP3866-24
1 of 1
gOl196666
FUEL SYSTEM
171
FUEL SYSTEM 191-0461 LINES GP-INJECTOR
HYD PUMP
SIN: KHX1-UP PART OF 235-1423,
235-1425, 291-9173 ALSO AN ATTACHMENT
ENGINE AR-CORE
SMCS-1714
i01749244
REF NO
NOTE
GRAPHIC REF
1
PART NAME PART NUMBER
1
QTY
I
2
3
4
5
SEE PAGE
6
6V - 863=-=6_---=-2 _-=C:...::..O:.=:NNEQIQ!L _ 2 SEAL-O-RING 22!:;J49:_::4_---=-2 _ __::S=EA:_::L::__-_:::_O-__:_RING --'--19"--'1_--"-'050...:=23 1 ADAPTER GP-OIL LINE 205-1280 1 HOSE AS 212-3706 1 TUBE AS ~!'-g~;H g WASHER_ (10. 2X 16X2 - MMTHK) 4F-9653 1 SEAL-O-_R_JN,_,_,G,,_____ 8T-1159 2 BOLT-$OCKET HEAD (M10X1.5X25-MM
214-7568
I------'y'-----
_ 2
1--
3 4
___
_ __
----'5=-----_ 6 7
M
M- METR I C PAR-T --, Y -SEPARATE
'--
__
1 1
_ _ 76
_
.----'----------='---'--------''----'--==----------==-----=-=---:._;
ILLUSTRATION
-----------
-------------------
2
I
o
.3
/
/
/ /
/ LEFT GRAPHIC #1
172
FUEL SYSTEM
SIDE
VIEW
REAR
VIEW
g00881566
1 of 1
SEBP3866-24
FUEL SYSTEM PUMP & MTG GP-UNIT
222-5900
INJ HYD
SIN: KHX1-4813 PART OF 235-1423,235-1425,291-9173 ALSO AN ATTACHMENT
ENGINE AR-CORE
SMCS-1714
i02150078
NOTE
REF NO
C
2
CYR
3
C
4
M
5 6 7
1
. --.--
PART NAME
GRAPHIC REF
1 1 1 1 1 1
..
PART NUMBER
QTY
214-7568 ----~~----
-_2
227-5904 254-4357 3E-9412 6V-5839 ._--6V-7?81 95-8004
1
SEAL-D-RING ---~-SEAL-O-RING
1
PUMP GP-UNIT
1
DOWEL
2
~~~HE_!U!
2
BOLT
2
PLUG-O-RING
._-
1
C-CHANGE FROM PREVIOUS TYPE M-METRIC PART R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
__
.-
1
2
3
4
SEE PAGE
6 (PROOUGTLEVEL)
5
{UNIT
INJECTOR
INJECTOR
HYO PUMP}
191
HYD
1X21 X2. 5 - M-M THK)
{Ml0Xl.5X70-MM) _ ..
- ... _
.-
..
SEBP3866-24
1 of 2
FUEL SYSTEM
173
FUEL SYSTEM 222-5900
PUMP & MTG GP-UNIT
INJ HYD (contd.)
i02150078
1-7
VIEW OF AREA B
REAR VIEW
VIEW OF AREA A
3
5-6
5-6
LEFT SIDE VIEW GRAPHIC
174
#1
FUEL SYSTEM
g01017748
2 of 2
SEBP3866-24
FUEL SYSTEM 222-5900
PUMP & MTG GP-UNIT
INJ HYD
SIN: KHX4814-6017 PART OF 235-1423, 291-9173 ENGINE AR-CORE ALSO AN ATTACHMENT SMCS-1714 NOTE
i02755087
REF NO
GRAPHIC REF
1 ---=2 __ _:C::._Y~~R,-----_-=3:___ ...._. . 4
1
1 1 1
1
SEBP3866-24
1 of 2
QTY
1
2
3
4
5
214-7568 2 SEAl-O-RING 227-5904 1 SEAL-O-RING 295-4777 1 PUMP GP-UNIT 3.=.cE"--_9~__'_4.c..;12=__. __ 1_'___QQW~L
1 6V-5839 M 1 ...._ 6V-7981 1 -=7. 1 9S-8004 C - CHANGE FROM PREVIOUS TYPE M-METRIC PART R-REMFG PART MAY BE AVAILABLE Y - SEPARATE ILLUSTRATION-'---. -- .. --.~.--
5 6
PART NAME PART NUMBER
2 2 2
._.___
SEE PAGE
G (PRODUCT LEVEL)
---------.----INJECTOR
:...:_:HYc=D_ ...__
.
.
_:_:19~_=2
..
WASHER (_11X21X2.5-M¥Jl-iK} ---------BOLT (M10Xl :_~5,X.:_7:_:O::.__-.:::M=ML_) ._.__ PLUG-O-RING .
__.
_ ..------J
... .
._
.__ ..
...
FUEL SYSTEM
--1
175
FUEL SYSTEM 222-5900
PUMP & MTG GP-UNIT
INJ HYD (contd.)
i02755087
1-7
VIEW OF AREA B
REAR VIEW
VIEW OF AREA A
3
5-6
5-6
LEFT SIDE VIEW GRAPHIC #1
176
FUEL SYSTEM
g01017748
2 of 2
SEBP3866-24
FUEL SYSTEM 222-5900
PUMP & MTG GP-UNIT
INJ HYD
SIN: KHX601S-UP PART OF 235-1423, 291 -9173 ENGINE AR-CORE ALSO AN ATTACHMENT SMCS-1714 NOTE
REF NO
i0275541S GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
1 214 - 7=56=8=-_----=2:______.::S!='O'L - Q - f! I!,!~ --'2=------'-1 --=22=7-5904 1 SEf-L-O-RING _ _ C_Y _ 3 L 304-0677 1 PUMP GP-UNIT INJECTQ~:...:H_:_:Y__=D ________ 4 1 __ ~~-~~!g 1 DOWEL 1'-I?_V-5839 2 WASHER (11X21X2.5-MMTHIS_) 5______ --_._M 1 6 _~ ____:6=__'V'____-__:__7=98=__'1:._ _=2=________:B=0:_==L I___( M l_QX 1_-,--,. 5::_:_X_,_,_7-,,-O__,-M.:::M::_I), ---_____ 7 1-'------=9-=-S___::-8::..:::0'-=0--'--4 2 PLUG -0· RJ_N=G C-CHANGE FROM PREVIOUS TYPE M-METRIC PART Y-SEP6RATE ILLUSI!:I~T'--'I:c::Oc::..:N
~-------1-1------,-- __
SEBP3866-24
1 of 2
_ ____:1__=9=3_1 1
_ 1
1 1
FUEL SYSTEM
177
FUEL SYSTEM 222-5900
PUMP & MTG GP-UNIT
INJ
HYD (contd.)
i02755418
1-7
VIEW OF AREA B
REAR VIEW
VIEW OF AREA A
3
n
••••
~
C===
5-6
000
I I
5-6 ~-~
@----,::©::r--@
LEFT SIDE VIEW GRAPHIC
178
#1
FUEL SYSTEM
901017748
2 of 2
SEBP3866-24
-
FUEL SYSTEM 222-5900 PUMP & MTG GP-UNIT
INJ
HYD
SIN: KHX6018-9401 PART OF 235-1423, 291-9173 ENGINE AR-CORE ALSO AN ATTACHMENT SMCS-1714 NOTE
GRAPHIC
NO
REF
1
1
2
1 1
3 4 5
CY
M
i02808588
REF
---
-
PART NAME PART NUMBER
---------
1
1
6
1
7
1
--.-----_
214-7568 227-5904 312-0677 3E-9412 6V-5839 ~V-7981 9$-8004 .. _-
QTY
I
2
3
4
5
2
SEAL-a-RING
1 1 1
SEAL-a-RING DOWEL
--
--_ .. -
PUMP GP-UNIT
INJECTOR
2
WASHER ( 11 X21
2
BOLT
2
PlUG-O-RING
{Ml0X1
SEE PAGE
6 (PRODUCT LEVEL)
)(g. 5-_MM
---_-
HYD T!iK
194
L______
.5X70-MM}
-
--
C - CHANGE FROM PR EV I OUS TYPE., M-METRIC PART Y - SEPARATE IlLUSTRA nON
, ~
SEBP3866-24
1 of 2
FUel
SYSTEM
179
FUEL SYSTEM 222 - 5900 PUMP & MTG GP - UNIT INJ HYD (contd.)
i02808588
1-7
VIEW OF AREA B
REAR VIEW
VIEW OF AREA A
3
5-6
o
0
I I
5-6
L~
---, I
@--;------
I
@,_~J
LEFT SIDE VIEW GRAPHIC #1
180
FUEL SYSTEM
g01017748
2 of 2
SEBP3866-24
FUEL SYSTEM 222-5900
PUMP & MTG GP-U.NIT INJ HVD
SIN: KHX9402-UP PART OF 235-1423, 291-9173 ENGINE ALSO AN ATTACHMENT
AR-CORE
SMCS-1714 NOTE
i03028910 REF NO
GRAPHIC REF
PART NUMBER 1 1 214-7568 2 1 227-5904 1 CYR 3 319-0677 3E-9412 4 1 5 1 6V-5839 M 6 1 6V-7981 7 1 9$-8004 C - CHANGE FROM PREVIOUS TYPE M-METRIC PART R-REMFG PART MAY BE AVAILABLE Y -SEPARATE ILLUSTRATION ----- .~- -
SEBP3866-24
--
1 of 2
PART NAME OTY
2 1 ----
1 1
2 2 2
1
2
3
4
5
see 6
[PRODUCT
PAGE
LEVEL)
SEAL~Q_~RING SEAL-O-RING PUMPGP-UNIT INJECTOR HYD DOWEL WASHEfU! 1X21 X2. 5 -MM THK} BOLT (M10Xl .5X70-MM) PLUG-a-RING
-- -
195
--
---_.-
-
--
FUEL SYSTEM
181
FUEL SYSTEM 222-5900
PUMP & MTG'GP-UNIT INJ HYD(contd.)
i03028910
'·7
VIEW OF AREA B
REAR VIEW
VIEW OF AREA A
3
5-6
I I
5-6
~-~ --I I @
@ @
--_~-~~J
LEFT SIDE VIEW GRAPHIC #1
182 ...__
FUEL SYSTEM
g01017748
2 of 2
SEBP3866-24
FUEL SYSTEM 222-5958
PUMPGP- FUEL INJECTION
SIN: KHX1-409 PART OF 235- 1423 ENGINE AR-CORE FOR USE WITH HIGH HP ENGINES SMCS-1251, NOTE
__ CY
1290
REF NO
-,1,2
i02583289
GRAPHIC REF
1 1
C - CHANGE FROM PREVIOUS
Y-SEPARATE
PART NAME PART NUMBER
235-9651 295-1410
QTY
t
2
3
4
SEE PAGE
5
2 163
TYPE
ILLUSTRATION
ISOMETRIC VIEW
GRAPHIC #1
SEBP3866-24
1 of 1
g01038652
FUEL SYSTEM
183
FUEL SYSTEM 268-1839
PUMPGP-FUEL INJECTION
SIN: KHX1-3171 PART OF 235-1423 ENGINE AR-CORE SMCS-1251,
1290
REF NO
NOTE
GRAPHIC REF
i02290960 PART NAME PART NUMBER
QTY
1
2
3
4
1 1 235-.9:::..;6,,-,,5~1_-=2 1-:-:---=Y-==-=----=---,--,-:2=:,-:-~=-::-'1----=-26=8 - .!..:18=3=-5 _----'Y - SEPARATE ILLUSTRATIO:::_:N_;__ _
SEE PAGE
5
162
._..
ISOMETRIC VIEW
GRAPHIC
184
#1
FUEL SYSTEM
g01038652
1 of 1
SEBP3866-24
FUEL SYSTEM 268 -1·839 PUMP GP- FUEL INJECTION PART OF 235-1423, SMCS-1251, NOTE _
REF NO
.. _----
Y Y-SEPARATE
SIN: KHX3172-UP 235-1425, 291-9173 ALSO AN ATTACHMENT
ENGINE AR-CORE
1290 GRAPHIC REF
1 1 2 1 ILLUSTRATION
i02572523 PART NAME PART NUMBER
235-9651 295-1411
QTY 2
_ _
I
2
3
4
5
6
SEE PAGE
PRODUCT LEVEL
SOL T - SOCKET HEAD ( MS . ::_::X_;_l.:....:.2=5:..:c:X=65=---_:_:M.::_::MCL,) mJ_ECTO;::_:R-=-=GP'--_:_F_:::U=EL=--
•
___;1_::6_;_4_1
ISOMETRIC VIEW
GRAPHIC #1
SEBP3866-24
1 of 1
g01038652
FUEL SYSTEM
185
FUEL SYSTEM 238-4803
PUMP GP ..FUEL PRM & PRIM FILTER SIN:
KHX1-409 ENGINE AR-COMPLETE
PART OF 235-1422 SMCS-1258, NOTE
Y _.
__
._-
Y
I
1260
REF NO
i02288258
GRAPHIC REF
1 2 3 4 5 6
1 1 1 1 1 1
7
1 1 1 1 1
8 9 10 11 --------
--
186
FUEl SYSTEM
QTY
1
2
3
5
4
6
(PRODUCT
SEE PAGE
LEVEL)
1 SWITCH_QP- TOGGLE (FUEL PRIMING PUMP) 1 VALVE-DRAIN (_FUEL FILTER) -1 ~~AC~!U§__,?X12. 7X38. 2 -MM THK) --- -CAP-TUBE 1 _.-------1 PLATE-INFORMATION {FUEL PRIMING PUMP} -PUMP GP-FUEL PRM & WATER SEP (ELECTRIC) 1 ______le~!MI~G FIlJJ8J 232-1374 1 BRACKET -_.-_ -.-232-1376 2 SPACER {8.5X12. 7X139. l-MM THK} 244-6606 1 HOSE AS --1 CLIP 130-5301 -_._- ._148-8319 --- 2 CONNECTORAS (EACH INCLUDES) ..... 1 SEAL-O-RING 2M-9780 --SEAL-O-RING 1 6V-8397 -----6V-8715 1 CONNECTOR -----_._-1 CONNECTORAS 148-8336 1 SEAL-O-RING 3J-1907 --SEAL-O-RING 6V-8397 _---- . 1 ._- .. _---_._--6V-8636 1 CONNECTOR - _-------1 ELBOWAS 148-8367 1 SEAL:._Q_ - RING 6V-8397 -_._---_._ .. -1 ELBOW6V-9850 -150-3065 1 ADAPTER AS -3J-1907 1 SEAL-O-RING .. - 6V-0484 1 ADAPTER-O-RING -- - 150-4046 1 ADAPTER _.- AS ---2M-9780 SEAL-O-RING -_ ..1 5P-1404 1 ADAPTER-O-RING _ ... _164-5619 1 PLUG AS 1 2M-9780 SEAL-O-RING -_."--- '---.----- ----PLUG-O-RING 1 ._--_. 9S-8006 8T-4121 1 WASHER- HA~Q_j 11 X21 X2. 5 - MM THK) 8T-4137 1 BOLT (M1 OX1. 5X20-M~J -8T-6869 1 BOLT (M8X1 .25X60-MM) .. _ .. -_----2 BOLT (M8X160-MM} 8T-7352 MOUNT-ISOLATION 8 ---- . -- -- 8T-9655 9N-0869 6 WASHER-~_Ai:m {8.8X2f).5)(i~MM THK} -INFORMATION SYSTEM
1 1 1 --_._------12 1 1 1 1 13 1 1 -1 .... _.-- .. 14 .. _-1 1 1 .._----15 1 -_._-1 1 16 1 1 1 17 1 M 1 1_? M .. _.- -- 19 1 --_ --20 M 1 21 1 22 1 I - REFER TO HYDRAULIC M-METRIC PART Y -SEPARATE ILLUSTRATION _ .... _
PART NAME PART NUMBER
165-5970 179-9348 191-1782 206-6876 209-7659 212-3657
-
~§L --
---
------
190
-
_._ ...
-
--
-
-------
--_ .. _---
1 of 2
--- - ._---
---------
--
SEBP3866-24
--
FUEL SYSTEM 238-4803
PUMP~GP-FUEL PRM & PRIM FILTER
(contd.)
i02288258
19-22-21-3
FRONT VIEW
22
20 GRAPHIC #1
SEBP3866-24
2 of 2
901130915
FUEL SYSTEM
187
FUEL SYSTEM 238-4803
PUMP GP-FUEL PRM SIN:
PART OF 235-1422,
KHX410-UP 291-9171
235-1424,
PRIM FILTER
&
ENGINE
AR-COMPLETE
ALSO AN ATTACHMENT SMCS-1258,
1260 GRAPHIC REF 1 1 1 1 1 1 1 1 1 1
REF NO
NOTE
f--9!_______ .L. CI Y
2
3 ---_._
_"_--Y
C C
4 5 .6 7 8 9 10 11 12
1
1 1
1~_
_
i02502314 PART NAME PART NUMBER 283-5436 155-3677 165-5970 179-9348 191-1782 206-6876 212-3657 232-1374 232-1376 276-5386 119-5708 130-5301
QTY
1
1 1
1
1 1 2
..
-
14
..__
__ .
_. __ . C
2M-9780 6V-8397 6V-8715
1 1 1 1 1 1 1
-
.
148-8336 --_ ..
1
15
16 --,_ ---_
..
17 -
._ .._-
18 ---_ ...
_._
..
_Q_ ___ 1_9 -_.
3K-0360 6V-8397
1
148-8367
1
1
6V-8397 6V-9850
1 1
150-3065
1 1
1 1 1
C CM
21 22
-
-g~. M M M
..-
3J-1907 6V-0484
1 1 1 1
150-4046
1
155-7329
1 1
3K-0360 5H-8853 164-5619 2M-9780 9S-8006 5H-8853 5P-7970 8T-4121 8T-4137 8T-6869 8T-7352 8T-9655 9M-1974 9N-0869 7X-0613
1
r--.
1
1
1 1
1 .. - 1 1
1
-
-_ .. - 1
1
2M-9780 5P-1404
1
20
3J-1907 6V-8397 6V-8636
148-8363
1... -
1 1 1 1 1 1 1 1
_ ...
1
1 1 1
1
...
24 25 1 26 1 27 _. 1 C 28 1 29 1 r-1 30 .C-CHANGE FROMPREVIOUS TYPE I - REFER TO HYDRAULIC INFORMATION SYSTEM M-METRIC PART Y -SEPARATE ILLUSTRATION
188
FUEL SYSTEM
1 1 1 1 1 1 1
1 2 8 1 6 1
3
4
SEE PAGE
6 (PRODUCTlEVElj
5
HOSE -_._-_ AS ... HOSE AS SWiT~H·GP- TOGGLE (FUEL PRIMING PUMP) VALVE - DRAIN (fUEL FILTER) ._. SPACER_(B.5X12JX38 ..2-MMTHK) CAP-TUBE ._-_ .. PUMP.GP- FUEL_PRM & WATER SEP (ELECTRIC I BRACKET SPACER-(B.~1<12. 7X139.1-MM THK) TUBE AS .. CLIP ----CLIP _,_--- .. ----CONNECTORAS ...H~(;H H-JCLUDE~) SEAL~O- RING. .. SEAL-O-RING _. ._. ._---_.__ CONNECTOR CONNECTORAS ---------_-----_ .. -SEAL-O-RING .. _--. ._--SEAL-O-RING __ .. .CONNECTOR ... _-ELBOWAS -_._._-_ .. . _--SEAL-O-RING _.------_. SEAL-O-RING ELBOWAS SEAL-Q.:HING ..___ . ELBOW -_.,,----_ .... .. _. ADAPTER AS .-----.. SEAL-O-RING ADAPTER - Q_- RING ADAPTER AS ... _,""--SEAL-O-RING ADAPTER-O-RING _--_-_--- --_._--ELBOWAS .._-_ .. SEAL-O-RING ... .. -.. -------SEAL-O-R1r-JG .. PLUG AS -----_.---_._.- SEAL-O-RING PLUG-O-RING ._SEAL-O-RING --"_----_---..---. NUT ( M~X1 . 25 =_THD) W~SHER- HARQ_l_l_1!g 1X2 . 5 - MM THK L__ BO~T (Ml0X1 .5X20-MM) BOLT .( J_4§)( 1~g5X60 - Mfv1) BOLT (M8~giO - MM) MOUNT-ISOLATION WASHER- HARD J_B. BX16Xg -J_4~ THK) WA~!-IEf!-!-lARD ( 8. 8X25 . 5X2 - MM THK) WASHER- HARD ( 8 . 8X25 . 5X5 - MM THK)
.-
_ ..
1 1 1 1 1 1 2
148-8319
2
.-
-
354
_.
--
190
-
._--
._.
._-
---
_. ... .
---
-
._- ..
__
----
.._--
... _---
..
---
..
_--
.
1 of 2
SEBP3866-24
_--
FUEL SYSTEM 238-4803
PUMP GP-FUEL PRM & PRIM FILTER {contd.]' 18
i02502314
25-29-27-5
17
2
ENGINE ELECTRONIC CONTROL
19
11-22-28 24-23-12
LEFT SIDE VIEW OF ENGINE 26-29-9-27
VIEW OF AREA A
26-29-9-27
SECTION B-B
FRONT VIEW OF ENGINE GRAPHIC #1
SEBP3866-24
2 of 2
g01356789
FUEL SYSTEM
189
FUEL SYSTEM 212-3657 PUMP GP-FUEL PRM & WATER SEP-ELECTRICPRIMARYFILTER SIN: KHX1-UP PART OF 238-4803 PUMPGP-FUEL PRM & PRIM FILTER ALSO AN ATTACHMENT SMCS-1258, REF NO
NOTE
1__
1261,
Y.:.__ _
_____:1__ 2
y -SEPARATE
1263
GRAPHIC REF
------'1c__ __ 1
i02286021 PART NAME PART NUMBER
QTY
1
2
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
__.:1c_:_7_::_4_:9=5..:...70:::___1:_______.:_F~I.:::...LT:._::E:..:_:R,...:::G:.:_P_-W,:,,--,-ATER SEP & FUEL 217-8339
1
B~?E ~S-FUEL
(PRIMAR.'O
u_
161
fH._T~fl_
1
ILLUSTRAT~I_=ON.:__
_
2
1111111111111111111111111111
GRAPHIC #1
190
FUEL SYSTEM
g00875466
1 of 1
SEBP3866-24
FUEL SYSTEM 254 -4357
PUMP GP- UNIT INJECTOR HYD*R SIN: KHXl-4813
PART OF 222-5900 PUMP& MTG GP-UNIT INJ HYO ALSO AN ATTACHMENT
SMCS-1714 NOTE
REF NO
-'1 2 3
1
i02455462 GRAPHIC REF
1_;___ __
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
PRODUCT
SEE PAGE
LEVEL
~17'_"8"_-_=2..:;_;35::..;;7 _ _____'1 _ _____'_P!J~PGl' - FUEL TRANSFER 179-8128 SEAL-O-RING (FUEL TRANSFE~ 227-5904 SEAL-O-RING (UNIT INJECTOR
fllJ~PL
__
HYD PUMP)
3
GRAPHIC #1
SEBP3866-24
1 of 1
g01225442
FUEL SYSTEM
191
FUEL SYSTEM 295-4777
PUMPGP..UNIT INJECTOR HVD*R
SIN: KHX4814-6017 PART OF 222-5900 PUMP& MTG GP-UNIT ALSO AN ATTACHMENT
INJ HYD
SMCS-1714 NOTE
i02684175
REF NO
1 2 3
GRAPHIC REF
1
PART NAME PART NUMBER
178-2357 179-8128 227-5904
QTY
1 1
t
2
3
4
5
6
SEE PAGE
(pRODUCT lEVEl)
PUMP GP- FUEL TRANSFER --,--_ .. -----_-_. __ ___ §>EAL-O-RING (FUEL TRANSFER PUMP SEAL-O-RING (UNIT INJECTOR HYD PUMP)
3
GRAPHIC #1
192
FUEL SYSTEM
g01225442
1 of 1
SEBP3866-24
FUEL SYSTEM 304-0677
PUMP GP-UNIT
INJECTOR HYD
SIN:
KHX6018-UP PART OF 222-5900 PUMP & MTG GP-UNIT ALSO AN ATTACHMENT
INJ HYD i02755483
SMCS-1714 NOTE
1 1
REF NO
GRAPHIC REF
~2 3=--
-'--
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
PRODUCT
SEE PAGE
LEVEL
.~1~7~9~-8~1~2~8~~--~S~E~AL~-~O~-~RI~N~G~(l~F~U~EL~T~RA~N~S~F~ER~PU~M~P~)~~--------------I _!~~EC:...:T_::O.:_:_R _:_:H_.:..:YD=----:_P=U~=~p_L)
____;2=2=._:7_--=.5=-:90=-4=---____;'- _ _____:S::_::E::..:A=L_:O::__:-IH IIJG { UN IT
1
3
GRAPHIC #1
SEBP3866-24
1 of 1
g01225442
FUEL SYSTEM
193
FUEL SYSTEM 312-0677 PUMP GP-UNIT
INJECTOR HYD*R
SIN: KHX6018-UP PART OF 222-5900 PUMP & MTG GP-UNIT ALSO AN ATTACHMENT
INJ HYD
SMCS-1714
i02813627
NOTE
REF NO
M
1 2 3
M
4 5
6 M-METRIC PART
PART NAME
GRAPHIC
REF 1
1
1
1
PART NUMBER 1F·7960 166·8636 178·2357 -------179-8128 228-5897 239-2402
QTY
1 3
4
4
1
2
3
4
SEE PAGE
5
W~~tlEfU q ._5)(32X6 - MM THK L_ =.L SOLT - SOCKET HEAD (M5XO. 8X 18 :_r~M) PUMP GP- FUEL TRANSFER SEAL-D-RING (FUEL TRANSFER t:hlMP) BOLI~!OB)(i~8X1.25)(136.7-~~} SEAL-O-RING
------
2
GRAPHIC #1
194
FUEL SYSTEM
.
.. __ .-..
_
_-
"> 5
g01401250
1 of 1
SEBP3866-24
FUEL SYS·TEM 319 ..0677 PUMP GP-UNIT
INJECTOR
SIN: KHX9402-UP PART OF 222-5900 PUMP& MTG GP-UNIT ALSO AN ATTACHMENT
HYD*R
INJ HYD
SMCS-1714 NOTE
i03030622
REF NO
1 _ ..
_-
M M
2 3
4
5 6 7 . M- METRIC PART
GRAPHIC REF 1 1 1
1 1 1 1
PART NAME PART NUMBER
313-4620 318-6357 179-8128 223-9848 228-5897 239-2402 1F-7960
QTY
3
1 1 .... -
1
4 --
3 1
1
2
3
4
5
6
SEE PAGE
(pHODUCT lEVEL}
SCREW-PAN HEAD PUMP GP - FUEL TRANSFER SEAl·O·RING NUT {M12X1.25-THD} BOLT-TORX (M8X1 .25X136.7-MM) SEAL-O-RING WASHER (13. 5X32X6-MM THK)
----_ .. _-_. -
._-- -----------
-_ ...
-_,--
. SEBP3866-24
1 of 2
FUEL SYSTEM
195
FUEL SYSTEM 319-0677
PUMPGP-UNIT INJECTOR HYD (contd.)
i03030622
REFER TO ALL ILLUSTRATIONS OF THIS GROUP FOR AUXILIARY VIEWS
6
SECTION
SECTION
C-C
2
A-A
VIEW
GRAPHIC #1
196
FUEL SYSTEM
H-H
g01535476
2 of 2
SEBP3866-24
FUEL SYSTEM 232-0343 REGULATOR GP-FUEL
PRESSURE
KHX1·UP PART OF 237·9823 FILTER & LINES GP·FUEL ALSO AN ATTACHMENT SIN:
SMCS·1715 NOTE
i02676267
REF NO
1
-'-1 __ 2
GRAPHIC
SEBP3866-24
GRAPHIC REF
---:1 1
PART NAME PART NUMBER
6V·5049 294·8620
QTY
1
2
1 of 1
4
SEE PAGE
5
1
#1
3
g01004480
FUEL SYSTEM
197
...
FUEL SYSTEM TANK GP-FUEL
240-5150
SIN: K5K1-UP PART OF 237-0234 CHASSIS AR i02993567
SMCS-1273 REF NO
NOTE
GRAPHIC REF
1 2 3 --------".
1 1 1 1 1 1 1 1
4 5 6 7
.....
-------_.
PART NAME PART NUMBER
-
_-
1H-8306 81-4121 180-3730 187-7331 188-8844 304-0472 322-7452 102-8802 ___
A
QTY ----
8 9 -----_. 10 11 12 M 13 - -M 14 15 M 16 17 ... -------18 19 20 I 21 -----22 23
1
1 1 1 1 1 1 1
-----
_
1
1 1 1 1 1 1 ------_
__ -_
-__ .
..
1
.. _---
1
8
_____
-----
1 1
186-3735 304-0473 ---- ... -~-290-8038 -------_ 3D-2824 7M-8485 7X-0607 7X-2554 - --- -----'_8C-3210 8C-5172 81-4136 .---- -- ..---95-9334 -------9X-8256 9X-8257 8C-8422 304-0475 ----------------_- 7K-1181 -
1 1 24 M 25 1 M 26 1 I· REFER TO HYDRAULIC INFORMATION SYSTEM M-METRIC PART ------
-
---
___________
198
r
__
FUEL SYSTEM
2
3
4
.-
--,_-,--
1 1 1 1 _ ---------- . ___IT~c:;~E(?:_p_niL (INCLUDES RECEPTACLE AS & WEDGE) PIN-CONNECTOR {16-GA TO 18-GA} 2 TUBE AS 1 -, 1_" _._--CAP-FUEL .,'----'., .. - --1 SEAL-O-RI,,!~ SEAL-O-RING 1 WASHER- HAtlP_ (20X55X8 - MMTHK) 4
148-8347
3D-2824 6V-9007 6V-9746 6V-1889 8T-4133 81-4195
1 5 1
SEE PAGE
s I) (PROOUCT lEV Ell SCREW-PURGE (1/2-20Xl.625-I~). WASHER-H_NUU llX21X2. 5-MM THKL __ STRAINER-FUEL (FILLER NECK SC!!EHJ) MOUNT-RUBBER --_._-----_,------_-_---VALVE-BREAKER RELIEF TANK AS-FUEL -SENDER AS - FUEL LEVEL I
-----___
4
1
5 4 1 1 1 2 1 1
1 2 1 1
~QL T {1II1!{}~g~?,O-MMl BOLT (M6X1X16-MM) .- SEAL-RECTANGULAR BOLT (M10X1.5X25-MM) ______ PLUG-O-RING -_-- -- ----~- --- - _,.WASHER (6. 6X 1_?_X2 - MMTHK 1 WASHER {17. 5X30X3 . 5 - MMTHK} SEALANT HOSE ---_---". AS .--STRAP:CABLE ._ELBOW AS ----- ---_ (EACH- iNCLUDES) -SEAl-O-RING ELBOW SEAL-O-RING CLIP --NUT (M10X1.~:_THD) BOLT {M10X1 .5X30-MM} - ... --
,----...
__ ._---
--.---... _-
----
---_., -_
- ---
__
•
_-------
,
5 1 3
A_A_A
...
-
- -
----------
"
.... -
---------_
..
--__ .----._----_.
---
_.
1 of 2
SEBP3866-24
FUEL SYSTEM 240-5150
TANK GP-FUEL (contd.)
i02993567
I
15~
B 5-10
A 23
19-13-12-4
26-2
"~
VIEW OF AREA 0
GRAPHIC #1
SEBP3866-24
17
2 of 2
g01519694
FUEL SYSTEM
199
ELECTRICAL AND STARTING SYSTEM 3E - 6328 ALARM GP-ACTION SIN:
PART OF 237-4910 SMCS-7400, NOTE
7402,
REF NO
K5K1-UP 24-VOlT WIRING GP-CAB, 262-9187 WIRING GP-OPEN ROPS ALSO AN ATTACHMENT
7407
GRAPHIC REF
i0261 0072 PART NAME PART NUMBER
QTY
1
1
102-8802
1
-
2
1
--- ...
1
186-3735 3E-3365
2
3
_--
-_._-._--1
1
2
3
4
5
KIT -REG_I;.PJACLE (2_-PIN) (INCLUDES RECEPTAc:;LE AS & WEDGE) _ PIN-CQ_~~ECTOR (16-GA TO l8-GAl WEDGE-REQEPTACLE LOCK (2-PIN)
VIEW
GRAPHIC #1
200
ELECTRICAL
SEE PAGE
6 (PRODUCT LEVEL)
A~A
AND STARTING SYSTEM
g00826023
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 132 - 1829 ALARM GP-ACTION SIN:
K5K1-UP 24-VOlT SWITCH GP-QUICK COUPLER, 263-4133, AN ATTACHMENT
PART OF 252-5925 SMCS-7400, 7402, NOTE
REF NO
1
SWITCH GP-ROCKER i02408908
7407 PART NAME
GRAPHIC REF
QTY
PART NUMBER
1
102-8802
2
I
2
3
----
1---
---_.
186-3735 ------ --
-
2 ---,---
4
5
6
INCLUDES
PIN-CONNECTOR
SEE PAGE
(PRODUCT LEVEl)
KIT-RECEPTACLE (EACH
2
263-4134
(2-PINL RECEPTACLE (16-GA
AS
&
WEDGE)
TO lB-GA)
o ----r--~
/'
VIEW
GRAPHIC #1
SEBP3866-24
1 of 1
A-A
g00272185
ELECTRICAL
AND STARTING SYSTEM
201
ELECTRICAL AND STARTING SYSTEM 177 - 9953 ALTERNATOR GP - CHARGING*R SIN:
KSK1-UP
24-VOLT, PART OF 237-4847
SO-AMPERE
ALTERNATOR
GP-CHARGING
SMCS-140S
i02643421 REF NO
NOTE
GRAPHIC REF
1
--_.
1 1
4
5
1
-- -_.
1 1 1 1 --------_. 1 1 1
6
----.
PART NUMBER
1 1
2 3 -_ ..
PART NAME
7
a 9
10 11 12 13 -------_-14 --_. 15 16 --17 --J 18 19 ----J J 20 -------
--_.
1 1
1 1 1 1
1 1
- . __ ._--_._-
._--
185-2653 ---~.-'-----'-'---5S-7349 185-2639 1H-3244 185-2645 --------_ 2K-4821 5P-8247 185-2651 8T-4205 -------185-2647 9L-6770 185-2643 185-2638 ----- -_--_ 185-2654 185-2650 185-2644 185-2648 -_-----_-6V-8189 8T-4224 3F-9556 199-7891 185-2655
...
1 1 1 1
1 1 1 1
1 1
1 1 2
1 1
1 1 ------
1
1 1
. _---_.
J
----_
QTY
....
--_ .. _-
- -- -
1 1
---
199-8436
1
185-2658
1
-
J - KIT -_
202
--
MARKED J SERVICES PARTS MARKED J ..
ELECTRICAL
AND STARTING SYSTEM
1
2
3
4
5
SEE PAGE
6 (PRODUCT lEVEL)
FRAME --_-_----- ... ~OL T il1i_~_20XO. 5 - I ~) FAN AS {ALTERNATOR) LOCKWASHER FRAME -LOCKNUT 15/8 THD 1 WASHER- HARD ( 17X32~~_: 5 - MMTtlK) COVER ~~~!:!~B- H~RD {7 . 2X 1~ . 5X2 - MM__TJiK) .. - .. GROMMET CAP-DUST STATOR AS {ALTERNATOR) COLLAR --.--_. __ --_ ... .--PLATE ROTOR AS (AL TERNAT6R) COIL AS fI~GU!--ATO_R~~-=Y_Q!::T ~GE {2~ - VOLT } {ALTERNATOR} NUT (5/16-18-THD) -------_ . ._WASHER-HARD (8.8X16X2-MM THK) LOCKWASHER
--
-18~
AVAILABLE REPAIR Kltl~ ___ --_._ . --_.KIT-TER~I~AL (ALTERNATOR) ___ {INCLUD~§INSULATORS, WASHERS, NUT & STEP NUTl KIT-BEABJN§_(ALTERNATOR} 1 ~NC:I,,!.IQ~§~ ElE~R_I_N(2~} -~---_... .. _-_._ .... __ . KIT-TERMINAL (ALTERNATOR} --_ --(INCLUDES HOLDER AS, PLATE, INSULATOR, PIN, . __!30LT! GROMMET& NUT) KIT - HARDWARE {AL TE~!i.ATOR L __ (INCLUDES BOLTS l -- _ .. .-
--
-_.-
----
----._-
-
--_----..
--
1 of 2
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 177 - 9953 ALTERNATOR GP - CHARGI NG (contd. )
i02643421
4-9-2
VIEW A-A
VIEW OF AREA B
7-6
GRAPHIC #1
SEBP3866-24
2 of 2
g01151601
ELECTRICAL
AND STARTING SYSTEM
203
ELECTRICAL AND STARTING SYSTEM 237-4847
ALTERNATOR GP-CHARGING
SIN: K5K1-UP PART OF 237 -3995 INSTALLATION
AR-ENGINE
SMCS-1405
i02395692
REF NO
NOTE
1 ---------------
- -
M
VR ---
2 3 4 --------
5 6 7 8
9
PART NAME
GRAPHIC REF
PART NUMBER
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
------_
-
..
.._-----
10 -11 -_M 12 ---'_' .. 13 M 14 M 15 - --_ ... M 16 17 18 19 .. _. -_.,_, _ ... 1----- -20 M 21 M-METRIC PART R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
204
ELECTRICAL
QTY
4E-8329 129-5096 172-4211 173-1498 151-2900 -_.-._--_--166-6358 177-9953 ?.38_~1074 246-6296 --------._ 262-4561 5P-2566 6V-8188 7X-0338 ----_--8T-3647 8T-4121 8T-4133 8T-4137 -_-_---8T-4196 8T-4223 8T-4224 8T-7934 ---_---9~_-2396__ 8T-4195 ..
_._,-----
AND STARTING SYSTEM
\
2
3
4
5
6
SEE PAGE
(PRODUCII.EVEL)
1
-
SPACER (10.5X16.545~;34-MM THK) PULLEY-ALTERNATOR SPACER (10.5X22X50.8.:!'AM THK) --._--PULLEY AS-IDLER (8-GROOVE) -----H~OLljMJQ?<1.5X54.25-MM) COV~~-OUST _ -202 AL TERNATQB_GP-CHARGING (24- VOLT I 80-AMPERE) BRACKET -_---- --1 BELT-SERPENTINE 1 SHIELDAS-HEAT --1 BOLT (llg~13X1 .5-IN) NUT ( 1/2 - 13 - THO) 1 .. _._---1 _BOLT (1/2-13X6-IN) -2 BOLT (M!!_~1_. 25X80 - MM) 3 WASHER-HARD (11X21X2.5-MM THK) 1 NUT (M1Q~1.5-THD) --1 ~Qq {M1Q}(t,5X20-!~'_~.n ._-BOLT (M10X1.5X35-MM) 1 ._----4 WASHER- Ht\R_Q_(13 . 5X25 . 5X3 - MMTHK) __ 2 WASHER-HARD (8.8X16X2-MM THK) ._._._--2 ~ASH_E~_-HARD( 11X21X5-MM THK) 1___ BUSHIN~~TERMINAL 1 - ._. BOLT LM.l_OX1.5X30-MM) 1-1 1 1 1 1 1
-
-- --
----
=1
of 2
----
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 237 - 4847 ALTERNATOR GP-CHARGING
(contd.)
i02395692
8
, ,
I I
LJ
_--FRONT VIEW
RIGHT SIDE VIEW
GRAPHIC
SEBP3866-24
#1
2 of 2
901196638
ELECTRICAL
AND STARTING SYSTEM
205
ELECTRICAL AND STARTING SYSTEM 241-0639 BATTERY & WIRING SIN: PART OF SMCS-1401,
1402, REF NO 1
NOTE
2
____
- -
-=-__ 3 4 5 6
Y E -_-=-
.._.. __. 1
.__
1-----------
237 -0235
ELECTRICAL
AR i03287678
1408
PART NAME GRAPHIC REF PART NUMBER QTY 1 2 3 4 5 6 {pROOUCT LEVEL) 1 3E-8320 1 PLATE-INSTRUCTION (BATTERY) .-----------~ --=3.::.S--=-2!>~3 7 STRAP-CABLE -_._--------_._----_- ---:.1 ----'1 =SI=--...:.8=3:..=:0....:_4 _ ____.:1 _ ____.:R.:..::0:=..D _.__..._ .__. 1 _-'-__:6:..:W:'-----=-60-=-~OS 1 HOLD-DOWN-BATTERY 1 7N-07l8 1 SWITCH GP.-Q~.~<:;~tif:JEc;T {ElATTERy} _. 1 116-0080 1 CABLE AS 1 _____: ~5P:._-~0:..:...=761 CAB~~ (00 - GA, RED) (31 - CM) 7N-S274 1 COVER~I~MINAL (BLACK) . 1 8L-8413 1 STRAP-C=A.=B=Lc:::.E _ 1 1 ~~: !1'?~ __ ~.__ ..£9~~R - !ER~!NAk{.:..:.R=ED::....<)c__ 1 8L-8413 1 STRAP-CABLE . 1 ___:_1 ..------1
.__.____
1~-~H~
.
1 1 1 1
1M-6120 246-1696
7 1 1----____.:---....:.1----=-..:..:lS,.--...:.7251
E
n
SP-0761
---=-33=3=---1
1 ..
_ _
(EA£_H TERMINAL AS INCLlJQES) El~U_(5/16-18X1.375-IN1 NUT LEiL!=6_-.:..:18~-...:.T..:...:H=D..L.) CABLE AS__________ _ TERMINA!_-CABLE (00-GA. iN BOLTJ_)
1 1
•
_
1/2:
I
•
~Qy~f!~.T~J~MINAL (RED)
_
8N-1725 1 COVER-T~RMINAL (RED) 8L-8413 1 STRAP-=C~A:..:B:=_=L=Ec__ ~3S"__-6049 1 TERMINAL AS-BATTERY (POSIT-=-I..:...VE~)L__ ...:.1.:::M_6=-1:....:19 1 _~QI" T i 5{!6 ~!8~1__,_~7'_~_..:..:lM:::..---=6:..1~20 1 NUT (5/16-18THO) 2=-4.:.:6:_-1_~!l_7 1 CABLE AS =5P-0747 CABLE (OO-GA, BLACIH__(59~_CM"'_)L__ 7N-S274 1 COVER - TEB!-4INAL (BLACK) _ 8L-8413 1 STRAP-CA=B=L=E 1 TERMINAL---CABLE {OO-GA, 3/8- IN BOL:..:..Tl_l_ -=-3S=--_:6:..=0-=.S.=._0 _ ____.:1 __ ----'-T.:::ER:,:::MJNAL AS-BATTERY (NE~Uy_1) 1M-6119 1 BOLT_(5/16-18X1.375-INl . 1M-6120 1 NUT (5/16-18-TH[)) --_._----_.__~!-~~~~ 1 ._. !!_QQT. .. 246-1698 1 CABLE AS
1 .1:.... 1=.__.__ 1=--..-...:.1 ....:.1 1
_ _ _
nH__ .
.
_
... __
-1
1 --I
88:3020
I-----.--u-
1--
...:.1
1
1---=-------....:.1----1:-'~S=---:-72S1 1_--= ....:..1
2 S=P_-g?§1
1--------....:.1----8=N_:__--O-::.:-:8~~-.-2-----1
TERMINAL-CABLE (OO-GA 1/2- IN BOLT) CABLE {00 - GA, RED )_(_!...:.7=3__:C::_::M:.:..l.) ~()~EFL-TER~INAI,. __ R_:_::E=D..L) CABLE AS_
. __ . _ ._ ..
1
---:-::
--=-=--
1 1=---__ --'-1
8S-3020 1 ---==2:..:1..::.6_-7::-=:7901 --=24-'--8~_-~0072 1 1P-0810 1
at: 3056
_-=--
____;1c__
n
-
8T-8827 -"-6-'--V__c90:....:0=23
Q;!Q-1?!?_
1
----i
__ ...,...,.--::,--,--,---,--
2
231-4476 1 1----=-------,--,-----....:.1-------'-1::::.:25~---:7:_===8_=_76: 1 ___:_=---__ ....:.1 --=2-=-63"-..---'9--,oS-'--7-'-.4 2 1--------'--'-----ELECTRICAL
. ...:.1-------=2?g 1
- ~~;!? 8T-3490
AND STARTING SYSTEM
1 3
TERMINAL-CABLE (OO-GA~8"'--_:I:..:.:N:....:B::..::0=L:...:..Tl_l_ TERMINA.!:__:-R..:.::I:..:_:N:.;::G .. CABLE AS TAPE-ELECTRICAL CABLE (307-CM,'-L11 BOOT TUBE - HEAT SHR INK (12.7 - MM DIAL)-->-= {3__:-C::_::M:.:..l.i ) TERMINAL-RING {2-GA, 6.35-_:.:M~M::.:.I)L__
i 02 -M,
_
_
.L:{
246-1715
. I
.
_
1---=-------....:.1----1..:...:S~-....:.7-=2=S-=--1----=2--___:_T=::ERc::.M=It-iA~-CABLE (OO-GALlfl_-_-:.I.:.:.N-=B-=-O=.LT:..J)c__ SP-0747 CABLEjOO-GA, BLACK) (66-CML _ 1 247-9989 1 CABLE AS ._. 1-------'--'-------'-1--_-_ --=·S-'--'-P-0747 CABLE (OO-GAll__:B~L::!.A..:.:::C~KJ__)__l-(....:.4_=_8__:-C~.::M:.:..l.j)
206
1
CABLE (OO-GAJ__!1..fq_U71-CMl
.. ..__. _ .~~~~~H~~ 1
____ 1
SEE PAGE
3S-60S0 1 TERMINAL AS-:._--=B::__;Ac.:...TT..:_:E::.:.R:....:Y--->-:.(N=E=GA:....:T_:_:I::...:V:....::E:.L) 1 ____c3=-:S::_--=6-=-04_:_:9=---_ _;__1 __ ____:_:TE::.:.R=M=I..:_:cNA:.._::L::....:....::AS.=_;;B::..:._A.:...;_T_;__T=ER..;._Y,-,-,( P--'O'--"S=I_T.:...-=-IV'--'E=-<) . _
1
__________ _________ 1-------.. 1----____;,8:..__ 1_---=E
GP
K5K1-1242
._._. _ 1 1 1 1
RED)-
1 --1 ---i
T-=E~R::M=I::..:..N::....A=L_:_A=S ----,----:---::-----------1 TUBE-HE~T SHRINK (17. 78-tvlM_PIA) (4-CM) _ BATTERY (12 - VOL T. MAINTENANC:::..:E=-F:._:R..:.::E:.::EJ_) _ BRACKET AS NUT -WELD IM10X1.
._._ 5- THO)
1 of 3
SEBP3866-24
AND STARTING SYSTEM ELECTRICAL ~ 241 - 0639 BATTERY & WIRING
GP
GRAPHIC NOTE QTY REF PART NUMBER 12 1 033-8248 1 132-7551 3 2 1 133-9379 _ .. -._------_ .. 7 - 205-7299 1 1 2W-7940 1 20 1 4D-9517 1 _. -.---.-~.M 1 1 SC-7261 21 1 2 22 5G-6505 1 4 23 6V-8188 1 24 1 8C-6358 -_ ..---~ . 1D-5117 3 1 1 8T-3519 3 M 1 1 25 8T-0389 1 26 8T-4121 14 .M 1 27 8T-4133 5 --M 1 4 28 8T-4136 M 1 29 8T-4137 4 1 8T-4189 M 30 _. 1 M 1 31 8T-4192 2 --_. -M 1 32 8T-4196 1 1 33 8T-4223 7 .-1 8T-4224 ----_ 2 34 1 8T-4226 1 35 1 8T-4244 1 36 -_. M .-. B-USE AS REQUIRED E - ORDER BY THE CENTIMETER M-METRIC PART Y-SEPARATE ILLUSTRATION .. ------ -~-------
(contd.)
-_
-
- - - -
i03287678
PART NAME
REF NO 15 16 17 18 19
1
2
3
4
5
SEE PAGE
6 (PROOUCTLEVEL)
CLIP SPACER (11X19X6-MMTHKl GROMMET CLIP ~- - . ... ... BRACKET CLIP NUT ( M8X1 . 25 - THD) -WASHER (25X38X14-MM THK) .. __ ._ .... _-_. NUT ( 1/2 - 13 - THD) BLOCK GP-JUNCTION (BATTERY) NUT-JAM (1/2-13-THD) ... . BOLT-BRONZE (1/2-13X2-INl. -----_.LOCKNUT (_~10X1.5-THD) WASHER· HARD ( 11 X21 X2. 5 -MM THK..L ~~!j~10X1.5-THD) BOLT (M10X1.5X25-MM) ~OLT (Ml0X1 .5X20-MM) BOLT (M8X1 .25X20-MM) BOLT (M12X1 . 75X25 :_114~) .. BOLT (M10X1 .5X35-MM) WASHER- HARD ( 13. 5X25 . 5X3 - MMTHK) \A,I~~IiE~-Ii~RD (8.8X16X2-MM THK) WASHER- PLATED {1 0 . 5X45X3 - MMTHK 1 NUT (M12Xl .75-THD) _"
..-
-------
.
---
.-
-
-----
.
----
---
.
. ~.
SEBP3866-24
2 of 3
ElECTRICAL
AND STARTING SYSTEM
207
ELECTRICAL AND STARTING SYSTEM 241-0639
BATTERY & WIRING GP (contd.)
11
i03287678
29-26-18 28-26-20-18
15
10
1-5 15-26-29
27-26-15
12
26-27
8
VIEW OF AREA A
18
13 13 VIEW OF AREA B
GRAPHIC #1
208
ELECTRICAL
AND STARTING SYSTEM
901319874
3 of 3
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 241 -0639
BATTERY
&
WIRING GP
SIN: K5K1243-2287 PART OF 237 -0235 ELECTRICAL AR SMCS-1401,
1402,
REF NO
NOTE
1408
GRAPHIC REF
i03287679 PART NAME PART NUMBER
QTY
1
2
3
4
6
5
(PRODUCT
SEE PAGE
LEVEL)
1 3E-8320 PLATE-INSTRUCTION {BATTERY) 3$-2093 8 STRAp·CABLE 7N-0718 1 333 SW!T~H_ ~p -OI~CQ~~ECT JEi~TTERY} 8V-0622 1 CABLE AS -_. __ .. _- ._8C-5917 1 TERMINAL AS-BATTERY ( POSIT.!.,{~_L ___ . 1M-6119 2 BQbI_(5/16-18X1.375-INL. --_. 2 NUT ( 51.~1.~:rli_Q_.L_ 1M-6120 _. ._. .--_--- ---~5P-0761 CABLE lQQ~MJ _R_EJU{1~-_C_MJ __ .___ .... _---------- E .. -----------1 8T-9757 1 I.~~_~.U~AL AS - BATTERY {NEGATIVE}_. __._ _. _. -----1 9G-0003 1 COVER- TERMINAb_(~_L.A_gK) ------"---1 9G-0004 COVER- TERMI NAL..J RE.I?J._ ---_ .. __ . . __ --- 1 153-5710 2 C 1 5 EI~T!EB't'ui1~-_VOL_L ~_I!,J.:rENANCE FREE) -----1 153-6281 1 6 ._. HOLD-DOWN-BATTERY ._... ... --- C C 1 188-6185 2 7 ._GROMMET --_----_._---------- __ .. ----------_ .. "-----1 1 241- 0645 --._." 8 RECEPTACLE_Gr -_AUXILIARY STARl_{JUMP _~T_f>,_fl_IL .....______?.§§l_ --- CY 246-1696 1 CABLE AS 9 1 .. -----" "---_-_ ----1 15-7251 1 TERMINAL-CABLE (OO-GA, 1/2::1fi !WLT ) .__ --- --_--'-1 5P-0761 CA~bf:utQ_O_=GA,RED)_(71 -CM1 __ ----_-. E ----------------------_._-----_.-.' 1 8N-0869 1 '._.'COVER-TERMINAL (B_~_)._ ._ .. _--1 1 .._._._-8N-1725 COVER-TERMINAL (RED)__ _.--".--- - - -1 STRAP-CABLE 8L-8413 1 ._._ ..._. __ ... _. ._---._-----. --'. -'-'1 35-6049 1 TERMINAL AS-BATTERY (POSITIVEL_ --_ .. _ ... .-.- .._-_.,_._---- -_..- .'- ._--_ .._.,_. 1 1 BOLl (_§_/_16-18X1 .375 - INL ____ .... ... .. --_._---1M-6_H~ __. _._. _ ... _---_._-_.1 _ .... _1M-6120 1 -.- .. NUT ( 5/16 -18 - THD) u. . __ . 10 1 CABLE AS 1 '.-- .._._-_ . 246-1697 ~ .- ----- ----E 1 .. __ ._-- ---- 5P-0747 CABLE {OO-GA, BL~g!$.LJ59-CM} '._._--- . 1 7N-5274 -1 COVER -T~~U!~'!:'_( BLACK} --_. ._--_ .. .-.... _- .. __ . -_ .._----.-. 1 8L-8413 1 STRAP-CAB~{ .. ._._ . -_ .. . _._._'.'.85-3020 1 3/8 - IN BOLT) 1 .. !~f!~!~~l-~~B_LE_IQQ_-G~J -' '1 35-6050 _._1 TERMINAL AS-BATTERY (NEGATIVEL. _____.. .. _. -_._ .. _-_._-----.,,.---'. 1M-6119 BOLT ( 5/16 ~.1_!l~L375 - IN) _._. ..1 _.._- 1. -_ ..._ ... -----1 1 NUT ( 5/16 - 18 - THD) ._ --- -_ ..- 1M-6120 9X-5699 1 BOOT 1 .__ ._-- ... ._ . ----_._._._-----. -.11 1 246-1698 1 CABLE AS ----_ ... -----.--._ .. 1 '-"-- .. __ ._ .. 15-7251 2 TERMINAL-CABLE .t9Q.-GA, 1/2-IN BOLT) ..1 E SP-0761 CABLE RED} ( 173-CM) .iQ.Q..:._~, --_ .._._------- ..--_._-_ .. _- . ----_ .. COVER-TERMINAL (RED) 8N-0869 2 1 ._-.--- .. ---_ ... -. _. --' ---_ ..-------.-_.,---1 1 12 CABLE AS 246-17J~. _._._-_._._-... .. 1$-7251 1 2 ---_-- '--- TERMINAL-CABLE (QQ.-GA, 1/2- IN BOLT} ._--, .. _-- --E 1 .. ___.g_~BLE (OO-GA, BLAC~L( 66 - CM) _. ---- SP-0747 1 1 247-9989 CABLE AS ------- .. 13 --- ---_. ._. - '--,'---'--._._----E 1 CABLE JQQ~.QA, !=JLA_C_K)_ 5P-0747 {<1f!_-C_~L___ .-. --1 1 85-3020 TERMINAL -_CABLE {OO-GA, _3/8- IN BOL -._._. 1 1-----_._.216-7790 TERMINAL-RING -... .._--1 248-0072 14 1 CABLE AS ._._ .. _----.-._--B 1P-0810 1 1 T~f'E: EL_EyT_RIc;AL ._-._----_._.E 1 8C-30S6 CABL~_jQg-=-GA, REO} {307 '-.-.-.... -.-~-.-1 8.1:. (l82?: _____ 1_ ._... BOOT .. .E ._§y_~.9Q~3 _. _______ {3-CM) 1 TUBE - HEAT.SHRINK _(12.7-MMDIA) .. 2 TERMINAL-RING 1 030-1712 (2·GAL_§~5-MMl ._----_ .._---_ - --1 1 231-4475 TERMINAL-RING . _------~ E 1 125-7876 TUBE-HEAT SHRINK (17. 78-MM DIA) {4-CM} -15-. ._. 1 BRACKET AS 1 272-6537 .._-M 3 1 8T-3490 nn~uT_~yt~LD (M10X1 .5- THD) ._- -_._--2 ROD C 16 1 296-1063 -17 1 12 CLIP 033-8248 C Y C
1 2 3 4 ... _--
1 1 1 1 1 1 1 1
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SEBP3866-24
1 of 3
ELECTRICAL
AND STARTING SYSTEM
209
ELECTRICAL AND STARTING SYSTEM 241-0639
BATTERY & WIRING GP
(eontd.)
i03287679
PART NAME REF GRAPHIC QTY 1 2 3 4 5 6 (pRODUCT LEVEL) NO PART NUMBER REF 1 ____ SPACER {11X19X6-Mf'A THK} ---_._-18 132-7551 1 7 CLIP 19 205-7299 1 ------BRACKET -- -,._-_ ..... __ ._20 1 2W-7940 1 ...• ------_. 4D-9517 .... 1 CLIP 21 1 ... _-_---- -M 22 1 1 - __t'!l!! L~I?:l5!.:_g5- TI:lQL 5C-7261 _ . 5G-6505 WASHER (25X38X 14 - MM_THlS1 ___ 23 1 2 24 1 7X-7729 2 WASHER_jl1 X2~~?_~_MM.l!1K) _ ... C CM 1 8T-0389 2 LOCKNUT (M1 OX1 .5 - TtI_Rl ______ 25 ----- --_ .. WASHER-HARD ( 11 X21 X2. 5 - ~~_THK} 26 1 8T-4121 14 -_.-. NUT (M10X1.5-THDL ___ M 27 1 8T-4133 5 M 8T-4136 BOLT (Ml0Xl.5X25-MM_} ______ 28 ---1 4 M 1 29 ______ ~I:~1~7 ___ ___1_ __ I:_jQLT(M10X1.5X20-MM) ---- ........ -- ... __.--_- ---._- .,_,-- --,,_,-,_---M 30 1 8T-4189 1 BOLT (M8X1 .25X20-M~J_ 8T-4192 M 31 1 2 BOLT (M12X1 .75X25-MML _ __ M 32 .... _ -_._ ._----1 .._ .... ----_ 8T-4196 1 BOLT (Ml0Xl.5X35-MM) .._,-----.._------8T-4223 C 33 1 3 WASHER- HARD (1?..!_ 5X?§! 5X3 - MMTHK) 8T-4224 34 1 2 WASHER- HARD (8. 8X 16_~?- MM THK) M 35 1 _________ ~I~_~?~~______ J ______ Nl!LLM12X1 .75- THDL__ .._ .. _._----_ . . ... CY 1 9W-0742 1 BLOCK GP-JUNCTIONJ~ATTERYl 36 B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE E - ORDER BY THE CENTIMETER M-METRIC PART Y-SEPARATE ILLUSTRATION --_. -_---- --------_
SEE PAGE
NOTE C
,.
210
ELECTRICAL
AND STARTING SYSTEM
._ .. ---
-
--
----
-----
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2 of 3
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215
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SEBP3866-24
..
ELECTRICAL AND STARTING SYSTEM 241-0639
BATTERY & WIRING GP (contd.)
i03287679
28-26-21-19
22-34
12
2
29-26-19 27-26-17 14 26-27 26-27 28-26-27-17
18 10
19
20 29-26-17
VIEW OF AREA A
19
17-18-28-26
7 23
2
2
VIEW OF AREA B
GRAPHIC #1
SEBP3866-24
VIEW OF AREA C
3 of 3
901366422
ELECTRICAL
AND STARTING SYSTEM
211
ELECTRICAL
AND STARTING SYSTEM
241-0639 BATTERY & WIRING
GP
SIN: K5K2288-UP PART OF 237-0235 ELECTRICAL AR SMCS- 1401, NOTE
1402,
REF NO
GRAPHIC REF
t-----,:1 __ .... __~ .. __Y.:____ .::_3__ 4 t-t-.
i03287681
1408 PART NAME PART NUMBER
QTY
1
2
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
_____:3=-:E:_-.-=832° 1 _PLAT~~I_N$TR~gnON (BATTER'() __ --=3'-"'S_-2:=:._0=-.:9:__:3'-8=-._---=-S_:_:TR"-'.A--=-P_--=-CAc_::B=-:L=-=E:__ _ ---_. -- - ._._.- _. __ .. _-_._---?~-[)?!~ 1 SWITCH GP-OISCONNECT{~~_TERY) ... 333 1 8V-0622 1 CABLE AS __ _ __ _ ------.--...:...1 ._l!~~_~1 !__ ____:_1 T-,--,E=F!r.A_H.JAh_~S - BA HERY ( P_Q~I_TIVE) -------_. _. ___,1:__ --=-1:::_M_:-6=-:1:__:1c=:9 __ 2 BOLT (51 16-1~X1 .375- IN) ---_.1 ...:...1_____ tM_-61_~9_ . 2 NUT_l_S.Ll§_~--'-18=_-_:T_:_:H=D_L_) _ I--_:E=---_. 1 S'---P_---=-0_76-'---1____ g~!BK LQ()= ~, __B.mlJ 14 -CML_ . _ _____ . ._. ._ ___:_1 _____:8::_:T:___--=9_:_7.=_57=---_ _:_1_ TERMINAL AS-_!3~TT_I~~Y (NEGATIVE} _ t-__:1 . ?_g~_Q_c:>_()3 .1. COVER - TERMINAL (BLACK) ----. _ .. 1 1 _____:1 ~g_-0_0_0~ 1 COVEf!-I~flJ~INAL (RED) ._ 1 ---=-5 ___:_1 153-5710 2 BATTERY _ll_2_-V_QL_I,~INTEN~NCI: FREE) _. 1 1 ---=6:____ _:_1__ 1~~:1'j2~! 1 HOLD-DOWN-BATTERY _ 1 ___:_7 __ __:1__ __ 1f!f!-e:;1lJ~ _--=2=----_G::::R.:..::O:.::;M=MEI_ __ __ _ _ t-___:_Y __ -----"'-8 __ -----'1:__ 24!_-_06j_5_ 1 RECEPTACL_I:_GP-AUXILIARY STAR_T_jJUMP ST",RT)_ 289 ____ -=-9 1 __. 24~_1~_9c_::6 _ _____:1 _ ____:::C"--"ABLE t-~ __...__ __ 1 ----'-1__ .__ .. __ 1~~_?~~J __ 1 T'_=E'_'_'RM!NA_L_-C_f._BL~j__OO-(1A, 1/2- IN BOLTL . ._ E 1 !iP-Q71'j1 ----'C::.:_A=B=L_:E J()()-QA, REO) (71 -_CM). __ .__ ___________ L 8=-..:N_:_-_::0:..;:8-=-6.::_9 _ ____:_1 -=-C:::_OVER -TERMINAL ( R_E!)) _ _ ... _ t_:_1 JIN_:.1nS 1 COVER- TERMINAL (RED) . ._ 1 3-=-:S=-----=6c_::0__:_49=---__ 1 TERMINAL AS-BATTERY (POSITIV_E) __ ._______________ 1 1M-6119 1 BOLT 15(16- 18X1 ,_375-IN) ___ _ 1 _ _ 1 1M-6120 1 NUT (5/16-18-IHR) ._.__.... 1 ____ lQ ____;_1 --=2=--.:4~~_~!F _ __ 1 CABLE AS _ _. _ __.. . __ E ----=-1 S:=_:p,_---=O:_7. ___:_:47 _ CABLE (OQ_-gAl. BLACK) (59-CML ._. ___ . . ... _... __. _:_1 7.:__:Nc:_-_::5:..=2c:_7_:_4_ 1 COVER - TERMINAL (~!:)l.gl5) _ _ 1 1 1.:___.__ ~~:~Q~Q 1 TERMINAL-CABLE (Oo-~, ~18-IN BOLIJ _ 1 ----=-1_____ :)~-_~j)~0 1 TEfl~IN_ALAS-BAHERY_{NEG_ATIVE) _ __ 1 1'---~M..:_~t19 1 BOLT (5/16-18X1.~7!5=:::_I,N_:_j)L__ .. __.. _ 1 1 M-612Q 1 . __ NUT (511 f? ~ 1-=8_-T.:_:_H=D:.J_} ._.. .. __ ._---.__. .....__.._._l_. _:9'---X_--'--S6-'--'9'--'9 1 _ I:I()QT .- -----... - .. --------------11 1 --=2=--:4=6_--=--:16=..:9:..::8'---__ .:1 ~_ ..~!3LE AS _ _ _ . . _ 1 -'-1 1_~_:.!251 2 TERMINAL-CABLE (9_Q__~G_A, 1/2- IN BOLD. .._ t-----=-E ___:_1 ~_P::0_7_=:6_1.:_ _:C::.:A_=BLE (9.9_·GA, REQ..L1173-CM) _ .. _-1 ___;__1 8.~~JH~6=-.:9:___2=___ _ __:C=_=O:__:_V_E_=_:R_TERMIN~L {R~O) _ _ r:_ _ _ __ 1_2 _ . 1 ~ 1 ~ - ~~Q~ l -----"'C.:_:AB=L=..:E:__:A_::S:__ _ ------_. ___ __ __ 13 1 247-998_~_ 1_ ____::C.:__:AB=-:L=-=E:__:_A_:_:S:___._ __ ._.... __ . _ --------_ .. ___.f_ .._. . . ._ ___:_1 ----=5:_:_P_--=-0_:7--=47___ CABLE (OO_:_M_, BLACK) (~_8:_·_=CM"'-.J)L__ __ 1 8S-3020 1 TERMINAL-CABLE (()o-GI\, 3/8-IN,~_=_BO_---'L=--'T__,_) . 1 1 _:_1 ~1~: ??~Q 1 IEflMI~AL -RING ... _ 1 248-0072 1 __ CABLE AS _ ._ 14 t-------=B -'-1________ 1P-0810 1 TAPE-ELECTRICAL _ t----=-E _:_l____ 8C-3056 g_~LE (02-GA,__Bf_g) (307-CML_ ··_·----1 1 8T - 882=--'7 1__ --=6=-::0'-=0-'-T____ __ _ .._.. .__ 1 -----'-1____ Q~Q~E_!2 1 TERMINAL-RINGj2-GA, 6.35-MM) . t----=E _____,1_____ 125~J876 TUBE-HEAT SHRINKJ_17. 78-MM_O"'--'I'-'-A'-'-)_.(---'-4_-C=-cM"-'-) 1 1_-----,--:----'-15 1 272 - 6537 1 BRACKET AS __. _ _ _:.:M:________ 1 ~_:_;3~~!L 3 NUT-WELD_j~10X1.5-THDI .. _ 16 1 ~~!i__:_1063 __ 2 ROO . _ C 17 _ 1 03~_:JI_?~~_ 11 CLIP . ----1 __ C . _!_~ 1__ .__ 1_~2-7S5L 3 SPACER (11X19X6-MM._.Il-1__1S.L_ .. 1 C 19 1 ...__ 205-7299 J__::oO_--=CL=I:_:_P . _ --··_·-----1 _. . 20 1 . __2W-7940 1 _B_R_A_CK_E_T __ .____ _. . _ ______ g1 1 _ 4D-9S17 1 CLIP . ._._.. _.. _ __ M . 2_2 1 SC-7261 1 NUT (M8X1.25-THp_l__ .__ 23 1 5G-6505 2 WASHER (25X38X14-MM THKI _
u
__
_
__
_:_1 1;__ 1
_..
u
212
ELECTRICAL
AND STARTING
SYSTEM
1 of 3
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 241 - 0639 BATTERY & WIRING REF GRAPHIC NOTE NO REF PART NUMBER 24 7X-7729 1 ---_. __ ._- -_._--_-M 25 1 8T-0389 C 26 1 8T-4121 CM 27 -1 8T-4133 CM 8T-4136 28 1 . M 29 1 8T-4137 M 30 8T-4189 1 31 M 1 8T-4192 M 8T-4196 32 -- 1 33 1 8T-4223 34 1 8T-4224 M 1 35 8T-4244 --CY 322-3305 36 1 ---_. B - USE AS REQUIRED C· CHANGE FROM PREVIOUS TYPE E- ORDER BY THE CENTIMETER M-METRIC PART ~:~~PARATE ILLUSTRATION "_'
SEBP3866-24
2 of 3
GP
(contd.)
i03287681
PART NAME CTY
2 2 15 4
6 4 1 2 1
3 2 1 1
I
2
3
4
5
6
SEE PAGE
(pRODUCT lEVEL)
WASHER ( 11 X25X3· MMTHK) lOQ~NUT (Ml0Xl .5·THO) WASHER·HARD (11X21X2. 5-MM THK} -NUT (M10X1 .5-THD) BOLT (Ml0Xl.5X25-MMj ElQ!-UMl OX1 . 5X20- MM) BOLT (M8Xl.25X20-MM) -_ .. BOLT (M12X1 .75X25-MM) _ BOLT (Ml0Xl.5X35-MM) WA~I-!Ef!- ti~RD ( 13 . 5X25 . 5X3 - MMTHK 1 WASHER-HARD {8.8X16X2-MM }HK} NlIT_j M12X 1 .75 - THD) BLOCK GP ·JUNCTION ----
-
ELECTRICAL
---
- --
216
-
_ ..
--- . --- ------ ----
AND STARTING SYSTEM
213
ELECTRICAL AND STARTING SYSTEM 241-0639
BATTERY & WIRING GP (contd.)
i03287681
28-26-21-19
30-34
2
27-26-17
14 26-27
10 17-26-29 20 29-26-17
VIEW OF AREA A
19
23
VIEW OF AREA B
GRAPHIC #1
214
ELECTRICAL
VIEW OF AREA C
AND STARTING SYSTEM
g01620270
3 of 3
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 9W-0742 BLOCK GP .. JUNCTION-BATTERY SIN: K5K1243-2287 PART OF 241-0639 BATTERY & WIRING GP SMCS-1408, NOTE
REF NO
7426 GRAPHIC REF
i02388218 PART NAME PART NUMBER
1 __1 --'-'1 A'-!--__ _:_l -=2:__ __ _:_1 3 1 4 1 8-USE AS REQUIRED D· ORDER BY THE METER
CTY
1
2
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
8C:_6358 1 BLOCK GP-JUNCTION (BATT=-E.:_.:..RY'--',)'---8~T~-_"'3-"'-51_,_,,9"___________"3'______ __ __?_Op_-BR9NZE (1/2 - 1~~~=----=-I,-,-N L 6:=.-:V=---=2~7_c2=2=--___:~----,-=-T-=-U8::_.:E::.,,-:':'H-=:EA'-'-'T'-'S""-H-"-'R~IN~K~(2=5:....:,.,-'-4_.:;-MM=-=D::..=Ic:.._:A-'-:-:) 7F-0560 6 WASHER (O.516XO.938XO.101-IN THK) 8T-35~1o_=_8_~6 __ N~U~T_-~FU=L=L~(~1~/2~-~1~3_-T~H=D~)
1 1_-=B-=-D __
I
• _
_
_ 1
Ar2
IIII
IIII ['---
llll~ U 1111
lA
VIEW
GRAPHIC #1
SEBP3866-24
A-A
1 of 1
900650721
ELECTRICAL
AND STARTING SYSTEM
215
ELECTRICAL AND STARTING SYSTEM 322 - 3305 BLOCK GP ..JUNCTION-BATTERY SIN: PART OF 241-0639 SMCS-1408, NOTE
1
i03141821
7426
REF NO
1 2 __ -"'-3 __ 4_:__
1
K5K2288-UP BATTERY & WIRING GP
GRAPHIC REF
1 _:__ __:____ 1 1
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
PRODUCT
SEE PAGE
LEVELl
-=-8T-'-------"'3-=-5-'--18"--_6'_ ____c_N-'-=U---'--T__cF----,Uc=L-=-L ~(. 1 /2 - 1 ~ - T,__,H_,_"O"_L) _ 5G:_-.::..:65::_::O:_::_5_--=-3_ WASHER (25X38X14-MM THK) 7F-0560 6 ~~!)I-!I:f!i().>~1~~Q,.938XO.101-IN THK) _, 8C-63=5=8 _ _____:_1_----""-'SlOCKGP-JUNCTION (_BA_:_;T_;_T.:=cER:_:_:Y:__Ll 10-5117 3 NUT-JAM (1/2-13-THO) 8T-3519 3 BOLT-BRONZE (1/2-13X2-IN)
216
ELECTRICAL
AND STARTING SYSTEM
_
MOUNTS TO REAR FRAME
VIEW OF AREAA (EXPLODED)
GRAPHIC #1
_
g01621544
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM CONTROL & MTG GP-COMMUNICATION-
245-8435
PRODUCTLINK 201 SIN: K5K1-UP PART OF 244-4485 INSTALLATION AR-COMMUNICATION AN ATTACHMENT
SMCS-7606 NOTE
i02212250
REF NO
GRAPHIC REF
1
3
---
4
y
PART NUMBER
7K-1181 207-6796 212-3290 229-2704 242-7205 246-3400 7X-6222 ------8T-8737 155-2265
1 1 1 1 1 1 1 1
2 _._-----
PART NAME
5 6
...
1
QTY
1
10
8 1 1 1
3
4
5
ANTENNA ...
7 . -_" -------
8 9
6V-7357 -- --_-9X-6165 81-4223 8T-4244 81-4956 9M-5870
1 1 1
-
-
M
10
1- -
M
11
1
12
1
M-METRIC PART Y -SEPARATE ILLUSTRATION - - - - -- - - - -- - - ----------
--
- ---
.._---
.
(PRODUCT
SEE PAGE
LEVEL)
AS (F-LEXIBLE)
BRACKET
---
----
_ CONTROL GP-COMMUNICATION HARNESS AS - CONTROL
(PRODUCT
LINK
201)
234
__
--_ .. ---
1 of 2
..
_-
-----
PLUG-SEAL
1
KIT -CONNECTING
PLUG __ (.!}-PIN)
PLUG AS AND WEDGE
1
4
~Q~I_{~~~l~~§:~~)
4
WASHER ( 6. 5X22X2
2
WASHER - HARD ( 13. 5X25 . 5X~ - MM THK
1
NUT (M12Xl.
1
BOLT
1
GROMMET
.
-----_
75· THDL
{M12X1.
... _----
.
------_
..
------
L
____
75X35-MM}
.. -
..
.5 - MM THK)
--
_--------
------
,
SEBP3866-24
...
( PRODUCT LI NK)
_PL~_§_~~=_CO~_fi~C_]OR {2~ - PUn
20
..... _-----
-_
------
SEAL
(INCLUDES M
6
STRAP-CABLE
1 1-_
2
ELECTRICAL
.
AND STARTING SYSTEM
217
ELECTRICAL AND STARTING SYSTEM 245-8435 CONTROL & MTG GP-COMMUNICATION
(contd.)
i02212250
s
A-
I I I
AL
I·' , 1
7-8-4 SECTION B-B
6
9-10-11
3
cr I I
\
I \
12
2
\
.. I
VIEWC-C
VIEW A-A
GRAPHIC #1
218
ELECTRICAL
AND STARTING
SYSTEM
901066987
2 of 2
SEBP3866-24
ELECTRICAL
AND STARTING SYSTEM
256-5068 CONTROL & MTG GP-COMMUNICATIONPRODUCTLINK 321SR PART OF 261-3037,
SIN: KSK1-UP 263-3322 INSTALLATION AN ATTACHMENT
AR-COMMUNICATION
SMCS-7606
i03287672
REF NO
NOTE
1 2 3 4 5 6 7
-_----
y
--
S
-
-
----
9 10 11 12
--,
----
1 1 1 1 1 1 1 1 1 1 1 1
35-2093 7K-1181 _._------8C-5607 BC-5608 229-2704 239-9954 255-4369 263-8948 263-9088 .._264-4872 264-7671 276-0031 102-8801 - --
1 1
9X-6772 155-2255
1 1 1 1 1 1 1 1 1 1 1
160-7_~_89 1 159-9322 1 1 122-8705 156-6175 -------_2 5C-9553 1 8C-B451 3 1 _ 8T:?~~7 8T-4121 2 8T-4133 2 4 8T-4138 9X-2046 2 9X-6165 8 9X-B256 6
_._1.._---_
-_-
-
8 4 4 1 1 1 1 1 1 1 2
------_
~---
13 - --. 14 M 15 M 16 17 M --18 M 19 M 20-_ M 21 22 1 1 23 M-METRIC PART Y -SEPARATE ILLUSTRATION ..
QTY 3 9
PART NUMBER
---
---
---_
PART NAME
GRAPHIC REF
_-_ --.
---
--
2 2 ...
_--
1
2
3
5
4
SEE PAGE
6 (PRODUCT LEVEL)
STRAP-CABLE STRAP-CABLE MOUNT-ISOLATION -~ -----------.~ ... --SPACER (6.5X9.5X25.4-MM THK) _ ---SEAL ----CONTROL GP - UNPROGRAMMED(PRODUCT LINK 3001 236 GROMMET ._._ - - _. -- _. ANTENNA AS RADIO GP-COMMUNICATION (PRODUCT LINK 121SR) -----BRACKET ._----_---- AS BRACKET _ ... _--_ ... .. _HARNESS AS - CONTROL KIT-RECEPTACLE (12-PINL --_(EACH_~IL!t-JGLUOES R~CEPTACLE AS & WEDGE) STRAP-CABLE -KIT -CONNECTING PLUG {12-PINJ __ ( EACH KIT INCLUDES PLUG AS &WEDGE) PLUG AS-CONNECTOfl EQ_-PINI ---- - _ .. SEAL-a-RING .. _---U-BOLT CLIP -_._-- -----_-BOLT (M6X1X16-MM) .. _---BOLT (M6X1X40-MM) -BOLT ~6X1X45-MM) ------WASHER-HA_RQ_(11)(21)(2. ~-MM ~HK) NUT (M10X1_.5-THD) --BOLT (M6X1X20-MM) -------- ---§£B~W-!RUSS HEAD (M6X1X35-MM) WASHER 0>. 5X22X2 . 5 - MMTHK}_ ---------------WASHER (6.6X12X2-MM THK) -'_
_,
.
---
.-
SEBP3866-24
1 of 2
ELECTRICAL
AND STARTING SYSTEM
219
ELECTRICAL AND STARTING SYSTEM 256-5068
CONTROL & MTG GP-COMMUNICATION
i03287672
(contd.)
14-1-23-15
20-23
4-3-22 VIEW OF AREAA
1
VIEW OF AREA B
GRAPHIC
220
#1
ELECTRICAL
AND STARTING SYSTEM
11 901182804
2 of 2
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 241- 7602 CONTROL & MTG GP - ENGINE
ELEK
SIN:
KHX410-4154 PART OF 235-1422, 235-1424 ENGINE AR-COMPlETE ALSO AN ATTACHMENT SMCS-1901,
7620
i02616567 PART NAME
NOTE
1
234
SEE PAGE
5
SPACER-SPECIAL CLIP ----~--------- -------
_. ~-
~~M~----~----~------~~~=~--~~S~T~U~D(Ma~~.~2=5--T~H=D~)-~ __ ~
R M ----.
--__.:_::-------'---------'::.::....-=-=-=-=-----""--
• I •
__ =B~RA~C~K~E~TAS~ CONTROL GP - UNPROGRAMMED (..=E-'-'._NG:::_:I:..;_N:_:::E.'-~t,J!_if!8~1.g_5: !!:!Ql ...__ .... . . WASHER - HARD ( a . ax 16X2 - MM THK) WASHER - HARD (8. 8X25 . 5X2 - MM THK )
• --1
M - METRIC PART R-REMFG PART MAY BE AVAILABLE
2
MOUNTS TO CYLINDER BLOCK
2
7
GRAPHIC
SEBP3866-24
#1
1 of 1
g01311763
ElECTRICAL
AND STARTING SYSTEM
221
ELECTRICAL AND STARTING SYSTEM CONTROL & MTG GP-ENGINE
246-9345
SIN: PART OF 235-1422 SMCS-1901, NOTE
ELEK
KHX1-409
ENGINE AR-COMPLETE
7620
REF NO ~1 __
i02590953
GRAPHIC REF
2 __ -'=----
1
__
QTY
I
2
3
4
5
6
SEE PAGE
PRODUCT LEVEL
8 MOUNT - ISOLATION 4 SPACER - SPECIAL 1_1?, n<26X~l:J. !-MM THI$} M 3 __ _,4_---=ST_:_:U=O__l(M8X 1 .25 - TI:!QJ___ _ __ 4 _--'__ CONTROL GP-UNPROo,HJ\MMED (!1'!G=I::..:._N=E.L) I --=-__ 6 ---'-g~~-~!~@_ BRACKET AS __(\..:_H"--'A:_:_:RN=E=SS"'--'), _______ 7 ----'--=233-0891 BRACKET AS (HARNE.§§L ~ 8 9M -1974 4 WASHER - HAR_!L(_8 . ax 16X2 - MM THK) __ 9 __ ~9~N-~O=8~69~_4~~W=A=S_~H=ER~-~H~AR=D~(~a~.=8X=2=5~.=5X=2~-=MM~T~H~K~) I~M~-_;:M=E'__'__'TR:.:.::I=C'-'P___:_A=R___'____T _ t--
__!.1_ _
PART NAME PART NUMBER
---=-
--=8_:_T - 9655 ----'1~J - 3128 -=-143_:~_39_2_ ---=:255-5284
_ I
_
6
3
2
LEFT SIDE VIEW SECTION
GRAPHIC #1
222
ELECTRICAL
AND STARTING SYSTEM
A-A g01093182
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 279-0498
CONTROL & MTG GP-ENGINE
PART OF 235-1422,
.
SMCS-1901, REF NO 1 2 3 5
NOTE
M --
M R
6 7
M M
7620
i02698121
GRAPHIC REF 1 1 -- 1 1
1 1 1 1 1 1 1
----
PART NAME PART NUMBER 8T·9655 101·3128 143-9392 244·3168 232·1693 262·2879 233-0891 --232·1693 5p·8347
8 9 --10 M-METRIC PART R-REMFG PART MAY BE AVAILABLE ~---. -
SEBP3866-24
ELEK
SIN: KHX4155-UP ADEM IV, FUEL COOLED 235-1424, 291-9171 ENGINE AR·COMPLETE ALSO AN ATTACHMENT
---
1 of 2
9M-1974
9N-0869
CTY
8 4 2 1 1 1 1 1 2
4 4
1
2
3
4
5
6
(PRODUCT
SEE PAGE
I_EVEU
MOUNT- ISOLATION -SPACER-SPECIAL STUD (M8X1 .25-THD) BRACKE:r_A~ ___________ BOLT-FLANGE HEAD {M6X1X35-MML ______ _CONTROLGP-UNPROGRAMMED(E~GINE) BRACKET AS BOl T - FLANGE H~AQ lM6X 1X~_5- MM) BOLT (M8Xl .25X70-MM) - WASHER- HARD ( 8. 8X16X2 -MM THK)__ W~§HER - HARD (8. 8X25 . 5X2 - MMT!jK) --
------
"_
---
---
ELECTRICAL
AND STARTING SYSTEM
223
ELECTRICAL AND STARTING SYSTEM 279-0498
CONTROL & MTG GP-ENGINE
ELEK(contd.)
i02698121
2
GRAPHIC #1
224
ELECTRICAL
AND STARTING
SYSTEM
g01271652
2 of 2
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 244-3253
CONTROL AR-AUTODIG
SIN: K5K1-UP PART OF 276-5451, 278-0491 MACHINE AR AN ATTACHMENT
SMCS-5741
i03291896 PART NAME
NOTE
aTY 1 1
PART NUMBER
Y Y
253-3471
239-4850
----
I
--
234
5
6
(PRODUCT
CONTROL GP-AUTODIG SENSOR & MTG GP-PRESSURE ---
214-0113
-----
Y - SEPARATE ILLUSTRATION
---
1
--~-
SEE PAGE
LEVEL)
(LIFT
CYLINDER
230 293
OIL)
_----
CONFIGURATION-PREMIUM
--
--
263-5255
CONTROL AR-AUTODIG
SIN: K5K1-UP PART OF 276-5452, 276-9780 MACHINE AR AN ATTACHMENT
i03291895
SMCS-5741 PART NAME PART NUMBER
NOTE
Y -- Y
aTY
243-1939
1
239-4850
1
214-0113
1
I
2
3
4
5
6
(PRODUCT
LEVEL)
CONTROL GP-AUTODIG ___SEf'J§OR & MTG GP-PRESSURE
--
(LIFT
---
---
---
Y - SEPARATE ILLUSTRATION
CYLINDER
OIL) ___
SEE PAGE
226 293 _._----
.__ ._-
CONfIGURATION-PREMIUM
---
- --
283-5021
CONTROL AR-AUTODIG SIN: K5K1-UP AN ATTACHMENT
i03291892
SMCS-5741 PART NAME NOTE
PART NUMBER
Y
--
Y
_._
..
253-3470 239-4850 ----,-
-
\
234
5 6
(PRODUCT
SEE PAGE
LEVEL)
1 1
CONTROL GP-AUTODIG -------_.SENSOR & MTG GP-PRESSURE (LIFT
1
CONFIGURATION-PREMIUM
______228 CYLINDER
OIL)
---~
--_
-
214-0113 Y-SEPARATE ---------,
QTY
ILLUSTRATION
- --
--_
SEBP3866-24
ELECTRICAL
AND STARTING SYSTEM
225
ELECTRICAL AND STARTING SYSTEM 243 - 1939 CONTROL GP- AUTODIG K5K1-UP SIN: PART OF 263-5255 CONTROL AN ATTACHMENT
AR-AUTODIG
SMCS-5741 NOTE
i02466770 REF NO
GRAPHIC REF
1 Y
2 3 4 5
--
PART NAME PART NUMBER
1 1 1 1
1 1 1 _"
--
1 1
1 6
7 9
1 1
10 11
1 1
8 B
1 1
1 12 1 B-USE AS REQUIRED Y-SEPARATE ILLUSTRATION
226
ELECTRICAL
AND STARTING
4E-2229 106-0107 110-6109 123-9694 265-8171 3E-3371 6F-0253 186-3735 102-8803
QTY
1 1 1 1 1 ._--
1 1
1S-9593 107-1964
1 4
-
...
SYSTEM
3
4
5
6
SEE PAGE
(PRODUCT LEVEL) -
3
1
2
DAMPER AS-ALARM ~.-SWITCH GP-ROTARY {AUTOOIG MATERIAL SELECTOR} KNOB-CONTROL (AUTODIG SELECTOR SWITCH} HORN (AUDIBLE ALARM! AUTODI~ CYCLE) SWITCH AS-PUSH BUTTON (AUTODIG_T_fI.!fi()ER} . ~~QfiE - 8~CEPTACLE LOCK ( 3 - P.JN) LOCKWASHE~_ -_. __ PIN-CONNECTOR (16-GA TO 18-GA} KIT-RECEPTACLE (3-PIN} n~(;I,.UD_E~ R~(;~pTACLE AS AND WEDGE} NUT (5/8-24THO) .. __ .. SWITCH AS-_ROCKER (AUTO LOADI.~G MODE SELECT) SWITCH AS-ROCKER (AUTO LOADI_~() KICKOUT SET} LOCKWASHER _"_--_ - -----_---- -- ------FI LM - CONT~Q!::.I AUTODI G) .. - --FILM- IDENTIF~CATION (AUTODIG) ___ CONTROL GP - DISPLAY ELECTRONIC (I@!QMQfi flAN~ CENTER) - .. -STRAP-gA_BLE __ SCREW-PAN HEAD (6-19XO.5-INL ._.
1
172-3511 236-4620 236-4621 2H-3920 200-8064 201-1531 249-2775
1
-
- - -
- -
---
-
347 --... -
.----
-----_._--
---
1
1 1
-----_ ..-
.. _-....
-
1 1
1
-
--
_
..
_-
.-.
--_---
1 of 2
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 243-1939
CONTROL GP-AUTODIG
(contd.)
i02466770
8-3-2
6
/ I
( \ \
I I
VIEW OF AREA A
~~ = =
,
:.o iAI
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LEFT SIDE VIEW GRAPHIC #1
SEBP3866-24
VIEWB-B
2 of 2
gOl195685
ELECTRICAL
AND STARTING SYSTEM
227
ELECTRICAL AND STARTING SYSTEM 253-3470 CONTROL GP-AUTODIG SIN: K5K1-UP PART OF 283-5021 CONTROL AR-AUTODIG AN ATTACHMENT SMCS-5741 NOTE y
B
102790069
REF NO
GRAPHIC REF
PART NUMBER
1 ____ 23
1 _____
4 -
1
5 6-
1 1
7
1
B 9-
1
1 1
1
8-USE AS REQUIRED Y -SEPARATE ILLUSTRATION
228
PART NAME
ELECTRICAL
-.----
------
--
4E-2229 106-0107 110-6109 123-9694 ---_.- ---201-1531 236-4620 254-8978 265-8171 2H-3920
AND STARTING SYSTEM
QTY
1
1
I
-
1
1 1 1 1
1 1
---
2
3
4
:>
6
(PRODUCT
SEE PAGE
LEVEL)
DAMPER AS-ALARM SWITCH GP - ROTARY KNOB-CONTROL HORN FILM- IDE_NTIFICATION (_t.QIODIG) SWITCH AS - ROCKER FILM-CONTROL - ------SWITCH AS - -PUSH BUTTON - ----------_-_---LOCKWASHER _---_
-
347
--
..
_---
.-_--
-------
1 of 2
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM CONTROL GP-AUTODIG
253-3470
(contd.) .
i02790069
4-1
LEFT SIDE VIEW
fJ90{g
t
@~e~
\
~
L_.__-
VIEWA-A VIEW OF AREA B
GRAPHIC #1
SEBP3866-24
2 of 2
g01408108
ELECTRICAL
AND STARTING SYSTEM
229
ELECTRICAL AND STARTING SYSTEM 253-3471
CONTROL GP-AUTODIG
K5K1-UP SIN: PART OF 244-3253 CONTROL AN ATTACHMENT
AR-AUTODIG
SMCS-5741
i02679256 REF NO
NOTE
1 2 3 4 5
Y
B
1
1 1 --------1
6
1
7
1 1
8
PART NUMBER
1 1
1 1 1
---_--------
PART NAME
GRAPHIC REF
- --
---
9
1
11
1
-----
.---_--------
--------
1
QTY
4E-2229 106-0107 110-6109 123-9694 265-8171 102-8803
1 1 1
172-3511 6F-0253 186-3735 201-1531 236-4620 236-4621 __~~~_:__!_Q82 249-2775
1 1
1
1 1
3
1 1 1 1
1
102-8805
1
1 186-3735 1 lS-9593 12 1 107-1964 ----_--_- --~---------_-------B-USE AS REQUIRED Y -SEPARATE ILLUSTRATION -------
5
_-_--
---
230
ELECTRICAL
AND STARTING SYSTEM
1
4
1
2
3
4
5
6
SEE PAGE
(PHODUC I LEVEL)
DAMPER AS - ALARM SWITCH GE':_ROTARY {AUTODIG MATERIAL SELECT} KNOB~CONTROL (AUTODIG SELECT SWITCH) HORN (!,-_!JQI~~i: !'!:!'BML!'lJIQP19 CYCLE) SWITCH AS~pUSH BUTTON (AUTODIG TRIGGER} KII_~!!!=CEPTACLE {3-PIN} _ (INCLUDI:~RECEPTACLE AS & WEDGEL ___ NUT (5/8-24T_HDL_____ LOCKWASHER --- -_ PIN-CONNECJOR (16-GA TO 18-GA} - -FILM-IDENTIFICATION (AUTODIGi SWITCH AS - ROC~E!U ~l!IQ L()~QHtG MQ[)i: !>~_q~~T) SWITCH AS-ROCKER_JAUTO LOADING KICKOUT SEU FIb~=~ONTROL (AUTODIGL_ CONTROL GP-DISPLAY ELECTRONIC ( INDI~~!QI'!_?A~I:L, _G~NJER}____ KIT~_R_EC~f'TACLE {6-PIN} _-----(INCLUDE_~_f!ECEPTACLE AS & WEDGEL_ PIN~_G()~!'JECTOR (16-GA TO lS-GA) STRAP-CABLE -_"_- ---SCREW - PAN_!:lEAD {6 -19XO _5 - INL_ ____ -
- ----
347 --
--
------------
-- -
-
...
1 of 2
_---
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 253-3471
CONTROL GP-AUTODIG
(contd.)
,
i02679256
4-1
[~r~ I
~I
I
~
]~
·0· ~
~---=---
VIEWC-C
VIEW OF AREA D
--
-_
---------
/
~: \\ \ % r!]Di~OO": ).: \" ""'----:::::=-: ~,
~
-
-
@
~\ I~
----
--=---
__
-- --
12-11
/
~
c_____@_____
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r~')j
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,-.....__
~
~
-
-
--~-
// ./
- ./
VIEW A-A
VIEW B-B
GRAPHIC #1
SEBP3866-24
2 of 2
g01370961
ELECTRICAL
AND STARTING SYSTEM
231
ELECTRICAL AND STARTING SYSTEM 266-1527
CONTROL GP-AUTODIG-HMu
STEERING
SIN: K5K1-UP AN ATTACHMENT
i02251402
SMCS-5741 REF J-----ON=O,-,-T=-E __ NO
GRAPHIC REF
1 t--___:_Y__
1
--=2
__:
3 4
1
5=--- __
t--
--'-1 1
t---------L
1.:__
1-1--_____________
PART NAME PART NUMBER
QTY
1
2
3
4
SEE PAGE
5
4E_-2=22:c_;;9 __ 1_ 106-0107 1 __ 110-6109 )
DAMPER_A~-AI..,A_I3=M _ 347 SWITCH GP-ROTARY (AUTODIG MATERIAL~ELECT) KNOB-G_QNTROL (AUTOOIG_~I:LECT SWITC=H_,_,)'--_ ~~~-~~~~! _ HORN _ _ _ E~:_2209 1 SWITCH AS-PUSHJHlTTON (AUTODIG TRIGGE[I} _ 3E-3371 1 WEDGE~F1_ECEPTACLE LOC~_L~ __:_f.!!!L_ §f:02=-.=5-=._3_----'-LOCKWASHER ~_Q~~_~~03 1 _ KIT-RECEPTACli: 1~~PIN) _ (INCLUDi:S RI:_CEPTACLE ASt-NP WEDGE} _ 172-3511 _ __:1'----___ NUT (5/8-24_~_TI-IPL 186_:3?35__ 3 _ PJN-CONNECTOR L1__I3-G~ T() 1?-(l,A.1 _ ~Q!:!~~! 1 FILM- IOENT!fI!:::AT_ION (AUTOQIQ_L___ __ __2;J~:1~_20_;:_ _ ___:_1_ _::>ViITCH AS-ROCKER (AUTO LOADH~gMODE SEI,,~C::-::T:-L) _ --=2=36-4621 _'------=S~n~t1 AS-ROCKER (AlH9_ LOADING_!
_
1
6
7 8 9 1
Y -SEPARATE ------
_:___
__
1 _:__ __
__:_1:=_O __ ___:__1 ILLUSTRATION
_
VIEW OF AREA B
4-1
LEFT SIDE VIEW VIEW A-A
GRAPHIC #1
232
ELECTRICAL AND STARTING SYSTEM
gOl134224
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 268-1672
CONTROL
GP-AUTODIG-COMMAND
CONTROLSTEERING
SIN: KSK1-UP AN ATTACHMENT
SMCS-S741 REF NO
NOTE
i03287670 GRAPHIC REF
PART NAME PART NUMBER
QTY
I
2
3
4
5
6
SEE PAGE
(PRODUCTLEVEL)
t----_;_1------'--1-----=2=63=----___:1__:_49=3~--:1-------:::-:-:-SWH-G-Hf\S - PUSH BUT}_()t>J {Pi\YLOM STOREL-------t t _;__1 ----=--6F:_----=O=2S=3=----------'-1 LOCKWASHER 1 1 126-1766 3 SOCKET-CONNECTOR 1 155-2260 1 KIT-CONNECTING PLUG (3-PIN) 1------INCLUDES PLUG AS & WEDGE t--------1----1-72---3-S1-1--1---;N:-"U::T-= _ ----'-'~.1_c ~--=-~~L __ ____:___,_____-----------I _____ --=--2 _ 1 268=----~1_~7=08~~1 __ ~SW=I~T~C~H~AS=___-~R=OC=K=E~R~(-~PA~Y~L~OA~D~Z~E~R=O~!~RE~W= 3 1 H2!i!l:f3.497 1 FILM- IDENTIFICATION (PAYLOAD STORE)
(5i8~24--THo)-
3
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@
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--------VIEW B-B
LEFT SIDE VIEW GRAPHIC #1
SEBP3866-24
1 of 1
gOl195981
ELECTRICAL
AND STARTING SYSTEM
233
ELECTRICAL
AND STARTING SYSTEM
242-7205 CONTROL GP-COMMUNICATION-PRoDuCT SIN: K5K1-UP PART OF 245-8435 CONTROL & MTG GP-COMMUNICATION FIELD REPLACEMENT ORDER 273 - 5723-PAGE 242, 273 - 5725-PAGE AN ATTACHMENT SMCS-7610, NOTE
y
LINK 201
243 i02533958
7620
REF NO
GRAPHIC REF
1
1
3 4 5
1,--
PART NAME PART NUMBER
168-7314 ------231-1403 254-9114 254-9115
QTY
FJ FJ F ·NOT SHOWN J -SHIPPED LOOSE IN PACKAGE Y -SEPARATE ILLUSTRATION
230-1340 230-1341
2
3
4
5
6
SEE PAGE
PRODUCT LEVEL
1
~Q~:rRQ~_GI'_ - ~_N_?_R_q(ifl~~1:I) jPRQR!lCT
1
FILM- I~EQ_R_'flATION(PRODUCT LINK SOFTWAREGP-COMMUNICATION (PRODUCT LI_f'!_~L_ SOFTWAREGP·MONITOR (PRODUCT LINK)
---------
-
1
.....
1 1
-
..
_
..
-
FILM-WARNING FILM-WARNING
--,=!_~!<_~_q-,--,1)L__ __
-=2=35=--1 1
..
_.......
(PRODUCT LINK RADIO, U,S:.J (PRODUCT LINK RADIO, INTL}
• --I
1-4-5
3
GRAPHIC #1
234
ELECTRICAL
AND STARTING SYSTEM
g01069139
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 168-7314
CONTROL GP-UNPROGRAMMED-PRODUCTLINK
201
SIN: K5Kl-UP PART OF 242-7205 CONTROL GP-COMMUNICATION AN ATTACHMENT SMCS-7610 NOTE
i02098214
REF NO
GRAPHIC REF
1
1
PART NAME PART NUMBER
7T-7370
QTY
!
2
3
4
SEE PAGE
5
2
2 7X-6315 1 I-------=---~---______:_:~-=---=-::O---1
____:_
1 STRAP AS -GROUND --=-:~__::_:__::o____-----o1_ TERMINAL (16-GA TO 14-GA)_ 2L-8078 9X-1365 SEAL-CONNECTOR 4 SCREW (~~-~3~2X~O~.~5~-I~N~) 178-3339
3 ~ 1 4 1 5 38-4501 I------=------~----=~-=--=---::-----_____:_I..,()C;!
4
GRAPHIC #1
SEBP3866-24
1 of 1
901015086
ELECTRICAL
AND STARTING
SYSTEM
235
ELECTRICAL AND STARTING SYSTEM 239 - 9954 CONTROL GP - UNPROGRAMMED-PRODUCT PART OF 256-5068
SIN: K5Kl-1957, 1959-2082 CONTROL & MTG GP-COMMUNICATION, GP-COMMUNICATION AN ATTACHMENT
320-9997
LINK 300
INSTALLATION
i03121725
SMCS-7610 NOTE
t--
REF NO
GRAPHIC REF
PART NAME PART NUMBER
1
1
285-1133
1A 1B 1C__ ----=----=
1
7X-6315
1 ------=
126-7574 134-4126 __ ---=--=----=--------=----=--=--=---
QTY
1
2
3
4
SEE PAGE
5
1
CONTROL GP:_l,JNPROGRAMMED (PRODUCT STRAP AS - GROUND -=--_---'S=C:.:.,:.R=cEW:_P.At'! HEAD (8-32X9.52-MM) __:_ __ _;_W"----A=-S'---'-'HE=--=-R_:_{ 4 . 52X8 . 28XO • 76 - MM THK)
LINK
300)
rn~1A
1B-1C
GRAPHIC #1
236
ELECTRICAL
AND STARTING SYSTEM
901377625
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 237 - 0235 ELECTRICAL AR SIN: K5K1-UP PART OF 237 -0231 GENERAL AR SMCS-1408,
1429,
7402,
7406
i03091801 PART NAME
NOTE
PART NUMBER
QTY
241-0639 237-0965 237-0962
Y
y y
-_ .. Y
Y y
GP
206 238
1
ELECTRONICS (CATE~_I'!L~~1'l ELECTRONICS
GP - MONITOR ~O~!IQf!ING SYSTEM) GP - POWER TRAIN
-_.
r------Y-Y Y
y
--------
..
_--
Y ---Y - SEPARATE
& WIRING
LIGHTING
1 1
SENSOR
GP-FLOOD
s MTG GP - LIFT - -,-,._--_._"--
-239 1270
-.
&
SIGNAL __
(FRONT
I
REAR)
275
POSITION ..... ._----_
SENSOR & MTG GP - TIL T POSITION
1
239 ---
HORN GP-ELECTRIC
1
290 294
-
K5Kl-1810
&
SENSOR
237-0969 1 241-0638 1 241-0642 1 _-_--------_._241-0640 1 241-0641 1 271-4016 1 271-4010 1
y
SEE PAGE
(PRODUCT lEVEl.)
GP - IMPLEMENT
SIN; Y
6
ELECTRONICS
1
303-2243
5
4
BATTERY
SIN: y
3
1
1
236-8995 248-0420 235-5275 180-0156 180-0157
2
1
----------~~--
.
y y
1
296
MTG GP - TIL T POSITION
K5K1811
-UP
TI L T GP - HOOD !VIRING - WIRING WIRING
783
-
(Q!1.)
GF:~_AXLE TEMPERATURE GP-CHASSIS
----_ .._-----_
.. _
364 404
---
GP-ENGINE
WIRING
GP-FRONT
WIRING
GP - LIGHTING
WIRING
GP-SENSOR
435 442 (LOADER (TILT
448
FRAME)
POSITION)
495
ILLUSTRATION
-----
262-1421
ELECTRONICS GP-COMMUNICATIONPRODUCT LINK 300
SIN:
PART OF 273-5723, SMCS- 7606,
7610,
KSK1-UP 320-9997 INSTALLATION AN ATTACHMENT
273-5725,
GP-COMMUNICATION
7620
i03171663 PART NAME
NOTE
PART NUMBER
-- _.
330-3~Q9 - 330-3410
QTY
I
1
3
4
5
6
-ORSERVICE
.
SEE PAGE
(pRODUC I LEVEL)
SOFTWARE GP-COMMUNICATION
-1
2
LE!!Q_DUCT LINK
'-.--
GP-COMMUNICATION
(PRODUCT
(OPTIONAL SERVICE REPLACEMENT) CONTROL GP & SOFTWARE I
-----_.
-------
7X-631S 126-7574 --_- - --134-412~
LINK
300)
(INCLUDES ...
1
STRAP AS - GROUND
1
~<:;RI:W-PA~ t!EAD j_~~;3_2X_~_. WASHER (4. 52X8 . 28XO . 76 - MM THK
1
300)
_--
~g-~~l__._. __ --I
SEBP3866-24
ELECTRICAL
AND STARTING SYSTEM
237
ELECTRICAL
AND STARTING SYSTEM
262-2043 ELECTRONICS GP-COMMUNICATIONPRODUCT LINK 300 SIN: K5K1-UP PART OF 261-3037, 263-3322 INSTALLATION AR-COMMUNICATION AN ATTACHMENT SMCS-7606, 7610, 7620
i03121760
PART NAME NOTE
PART NUMBER
QTY
330-3409
---_._--
1
-_--
330-3410
_.-
----_ ---
1
..
7X-6315 126-7574 134-4126
-_-
--
1 1 1
SEE
s 6 (PRODUCT lEVEL) PAGE SOFTWARE GP-COMMUNICATION (PRODUCT LINK 300)_ _____ -OR. _ .. -_.- .. ---" --. SERVICE GP - COMMUNICAnON (PRODUCT LINK 300 L.__ .(OPTIONAL SERVICE REPLACEMENT) (INCLUDES CONTROL GP & !?_OFTWARE) STRAP AS - GROUND SCREW-PAN HEAD (8-32X9.52-MM) .... WASHER {1. 52X8 ..28XO , ?§-.MM. IHK) ._1
2
3 4
237 - 0965 ELECTRONICS GP- IMPLEMENT SIN: K5K1-UP PART OF 237-0235 ELECTRICAL AR SMCS-5701, 7610, 7620
i03023773 PART NAME
NOTE --
.
-- -_ .. _--_
..
_-
._-
-
---_.
PART NUMBER
QTY
325-7565 __ ._--- -
1
--------
-
--_._-.'_"
----
2
3
4
5
G
SEe PAGE
(PRODUCT LEVEl)
SOFTWARE GP - IMPLEMENT ---------
__ .".r
--
-OR-
----
325-7566 "-------------
1
1
-.
SERVICE GP- IMPLEMENT ---- . (OPTIONAL SERVICE REPLACEMENT) (INCLUDES CONTROL GP & SOFTWARE1
.-
237 - 0966 ELECTRONICS GP- IMPLEMENT SIN: K5K1-UP PART OF 290-8110 CONVERSION AR-MACHINE AN ATTACHMENT SMCS-5701, 7610, 7620
i03044742 PART NAME
NOTE _.
PART NUMBER
-_.
... _-
325-7570 ---- _--- ---
------
-
QTY
1
-------".
325-7571
---------
1
1
2
3
4
5
6
SEE PAGE
(pHODUCIlEVEL)
SOFTWARE GP - IMPLEMENT -OR- - -. SERVICE G..!:..: IMPLEMENT .(OPTIONAL SERVICE REPLACEMENT) (INCLUDES CONTf!Qb. GP AND SOFTWARE)
-._-_-
238
ELECTRICAL
AND STARTING SYSTEM
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 237 - 0962 ELECTRONICS GP- MONITORCATERPILLAR MONITORING SYSTEM SIN: K5K1-UP PART OF 237-0235-ElECTRICAL SMCS-7490,
AR
7494,7601,7603,7610,7620
i02271421 PART NAME
NOTE
PART NUMBER
QTY
1
248-0015
._ .. _-_.
-------
234
5
SEE PAGE
6 (PRODUCT LEVEL)
SOFTWAREGP·MONITOR (CATERPII.,I..,AR M()~IT()RING SYSTEM} __.__ -ORSERVICE GP-MONITOR {CATERPILLAR MONITORING SYSTEM) (INCLUDES SOFTWARE) (OPTIONAL SERVICE REPLACEMENT)
1
248-0016
--
1
_
_.
._---
237-0963
ELECTRONICS GP-MONITOR
SIN: K5K1-UP PART OF 290-8110 CONVERSION AR-MACHINE AN ATTACHMENT SMCS-7490,
7494,
7601,
7603,
7610,
i02229171
7620 PART NAME
NOTE
PART NUMBER
QTY
134·3379 -------
-------
--_
1 ...
_-
--
-_ .. 248-0013 .. _------
1
1
--
.
2
3
4
5
SEE PAGE
6 (PRODUCT LEVEL)
FILM-IDENTIFICATION _(ELECTRONIC CONTROL MODULE) -------___{NOT SERVICED SEPARATELY -FACTORY INSTALLEDL __ SOFTWAREGP-MONITOR (CATERP!LLAR MONITORING SYSTEM) --
....... _ ...
-
-
---
---
-...
NOTE: 248-0014
-
---
----_
--
--
SERVICE GP-MONITOR IS AVAILABLE
.... - .. ..
NOTE: THIS ELECTRONICS GP CONTAINS SOFTWARE FOR CONTROL GP - UNPROGRAMMED(MONITOR)
-----
236-8995
ELECTRONICS GP-POWER TRAIN SIN: K5K1-UP PART OF 237 -0235 ELECTRICAL AR
SMCS-4800,
4808,
7610,
i03027601
7620 PART NAME
NOTE
PART NUMBER
325-4610
QTY
1
1
2
3
4
5
SEE PAGE
6 (PRODUCT lEVEl}
SOFTWAREGP-POWER TF!AIN -OR------SERVICE GP - POWERTRAIN (OPTIONAL SERVICE REPLACEMENT) (INCLUDES CONTROL GP & SOFTWARE)
---
325-4611
1
..
----
SEBP3866-24
ELECTRICAL
AND STARTING SYSTEM
239
ELECTRICAL AND STARTING SYSTEM 3T ..8724 HEATER GP-JACKET
WATER
SIN: K5K1~UP 240-VOLT,1000-WATT AN ATTACHMENT i02481149
SMCS-1383 REF NO
NOTE
GRAPHIC REF
PART NAME PART NUMBER
QTY
I
2
3
4
5
6
(PROOUCT
SEE PAGE
LEVEL)
t_--=c
-'1c__ _ ______o1 -=2_:_46=-----=-8-=:_:63=-=° --=1_---=-cO=R-=D_:_A-=S_-H:_;_:E::.:_A:..:_TE=R_:___ 2 1 246-8627 1 ELEMENT AS-JACKET WATER HEATER _ __ __ _ _ __ _ _.l.(=24_:_:O:_-_:_VO=-:L::_:_T__,__, _:_1-=-OO=-=O:_-.:..:.:.WA~T,--,-T-L) 2A 1 5F - 96§? __ ___;_1_---:--.::::SE=:_A=L--:'-O=----,:-:R=I N=G ~----3~---~1---~6=N~-_:_16=-=O~4-~1--C=A~P-:-A-=S~-D=-=U=S_:_T--C - CHANGE FROM PREVIOUS TYPE -----------------------
_
C
_ _ ------------
2
C
1~\
2A
f--'r /' ~
1
F2L ~o--: JG o
<,
'\,,_
/
-,
0
!
,
0
IU
3
GRAPHIC #1
240
ELECTRICAL
AND STARTING SYSTEM
g01226211
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM
244-4485 INSTALLATION AR-COMMUNICATIONPRODUCT LINK
201
SIN: K5K1-UP AN ATTACHMENT SMCS-7606
i03287677 PART NAME
NOTE
PART NUMBER
Y
QTY
1
245-8435
-_
.._.
--
------
230-1341
.----.------
______
r
1
4
5
SEE PAGE
6 (PRODUCT LEVEl)
I
--
Y-SEPARATE ILLUSTRATION
3
CONTROL & MTG GP-COMMUNICATION 217 _(PRODUCT LINK 201) -_._. __ - . -__ FILM-~ARNING ( PRODUCT LINK RADIO INTL) ----INSIDE CAB ON LEFT FRONT METAL POST 1200-MM A~9VE CAB FLOOR .... ,_,----
1
_."_
2
--__ .
-_._-
--
_
---
----
INSTALLATION AR-COMMUNICATION-
261-3037
PRODUCT LINK
321SR
SIN: K5K1-UP AN ATTACHMENT i03157544
SMCS-7606 PART NAME NOTE
PART NUMBER
Y ..
__
---
... _
--
'
..
-_-'_._
-_-. "._
_--
....
_-
--- ..
_
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1-----_
307-0047 _-._
1
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.__
-----,_
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1
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..
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--
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-_ .. Y-SEPARATE- ILLUSTRATION -
_
-
274-4283
....
---.
_
1
---
---
- ._ .. ----
3
4
5
SEe PAGE
6 (PRODUCT LEVEL)
CONTROL & MTG GP-COMMUNICATION ___ {P~O[)!1_CTLINK 321SR) ._--K5Kl-1957 .-.- SIN: ----._J_NSTALLATIQ!'I GP-COMMUNI~AnON (PRODUCT L_IJ-JK) SIN: K5K1958-UP .... -. --ElECTRONI(;_S _GP-~()~MlJ~ICATION ( PRODUCT LINK-300) __FILM-INFORMf>.TION (PRODUQlLINK, READ m.4~) SIN: K~l
219
-------
1
320-9997
----_
2
",_"
-- -._
Y
.. -'
y ..
1
1
256-5068 -- .. --
...
.----_.-. --_
QTY
244 -_._--
238
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'
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.... ---
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SEBP3866-24
ELECTRICAL
AND STARTING SYSTEM
241
ELECTRICAL AND STARTING SYSTEM 263-3322 INSTALLATION
AR-COMMUNICATION-
PRODUCT LINK 321 SR
SIN: K5K1-UP AN ATTACHMENT SMCS-7606
i03006155 PART NAME
NOTE Y
PART NUMBER
QTY
256-5068
1
320-9997
1
..
y
--
..
y
--_-
----------
----_
...
1
262-2043
2
3
5
4
6
(PRODUCT
..
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1
230-1341
1
.. _ ...---
1
274-4284
.,--
SEE PAGE 219
I.EVE!.)
CONTROL & MTG GP-COMMUNICATION (PRODUCT LINK 321 SR} SIN: K5Kl-1958 INST~.~LATION GP-COMMUNICATION (P'!QQUCT LIr.JK) ~f ~: _I
244 ------
238
.__ -
_ ..
-
_.
1
FILM: INFORMATION (PRODUCT LINKJ READ OMM) (INSIDE CAB ON LEFT FRONT METAL POST BELOW FILM-!'!~f.lM LINK) --_.- .... FILM-WARNING (PRODUCT LINK RADIO! INTL) __ SIN: K5Kl-1958 -----(INSIDE CAB ON LEFT FRONT METAL POST 1200-MM ABOVE CAB FLOOR) FIL~::.~ARNING ( PRODUCT LINK RADIO, INTL) SIN: !<5K1959-UP ------(INSIDE CAB ON LEFT FRONT METAL POST 820-MM ABOVE CAE!.fLOOR) . ._
Y - SEPARATE ILLUSTRATION
---- -----------
----,--
--"_.-
273-5723 INSTALLATION
GP-COMMUNICATION-
PRODUCT LINK 321 SR
SIN: FIELD REPLACEMENT FOR 242-7205-PAGE
K5K1-UP 234. FOR USE WITH MACHINE PRODUCT LINK READY
SMCS-7606
i02935034 PART NAME
NOTE Y y
262-1421 263-9088
1 1
SEE PAGE 237 EL~g:rRONICS GP-COMMUNICATION (PRODUCT LINK ~9Q). RA[)IO .GP- COMMUNIC.AT!Qf-!_(PRODUCT LINK 121 SR 1... 1358
256-6804 256-6803 257-9363
1 1 1
HARNESS AS-CONTROL (PRODUCT LINK} j1ARNESS AS-RADIO (PRODUCT LINK) !!ARNESS AS-RADIO {PRODUCT LINK)
6V-7357 -_-_ . 8C-8451 9X-2546 ---_' ~~--.230-1340 230-1341 129-3178 9X-9896 256-0501 8C-5608 7K-1181 ---_._--- .. 9X-6165 9X-8256
4 4
BOLT {M6~1_X_?!? - MM) BOLT {M6X1X4D-MM) BOLT (M6X1X20-MM) FILM-WARNING (PRODUCT LINK RADIOI FILM-WARNING (PRODUCT LINK RADIO! LOCKNUTl~~~!:!~Q) - _ ... _-MOUNT {ISOLATION) PLATE SPACER ( 6. 5-X9. 5X25. 4 - MMTHK) STRAP-CABLE -~--- ----_,--_ WASHER (6.5X22X2.5-MM T~ WASHER (6.6X12X2-MM THK}
PART NUMBER
QTY
1
2
3
4
6
5
(PRODUCT
LEVEL)
_ ... -
_.
....-,._---
.
M M M
__
.
-_.--...
_
M
---_ -
M-METRIC PART Y -SEPARATE ILLUSTRATION -_._ ------.-~----.---
4 1 1 8
8 2 4 15 8 8
...
_.
._- _
_.-_'
..
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...
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-_ .. _---
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--
--
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__
.
.. _."
_
242
ELECTRICAL AND STARTING SYSTEM
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 273-5725 INSTALLATION
GP-COMMUNICATION-
PRODUCTLINK 300
SIN: FIELD REPLACEMENT FOR 242 -7205-PAGE
KSK1-UP 234 •. FOR USE WITH MACHINE NOT PRODUCT LINK READY
SMCS-7606
i02S99073 PART NAME
NOTE
PART NUMBER
Y
QTY
262-1421
1
__ . ~~-8451 9X-2546 256-6804 102-8801
4
I
3
:2
4
5
6
SEE PAGE
(PRODUCT LEVEL)
ELECTRONICS~P~~OMMUtHCATION
(PRODUCT LINK 300)
M M
--'
--_ ...
.
-
4 1 1
-_
..
9X-6772 155-2255 155-2270
2 1 1
160-7690 159-9322 129-3178 9X-9896 256-0501 8C-5608 7K-1181 9X-6165
1 1
----
-_--_. M ----
--__
Co
--
_nL ._-
..
-
M-METRIC PART Y - SEPARATE ILLUSTRATION
4 8 2
4 5
8
BOLT (M6X1X40-MM) .!'iQ~I.lM!5X1X20-MM) _ HARNESS AS-CONTROL {PRODUCT LIt-JI<} ----KIT-RECEPTACLE {12-PINl (INCLUDES RECEPTACLE AS & WEDGE) STRAP-CABLE KIT - CONNECTING PLUG {12 - PIf.J} KIT -CONNECTING PLUG (2-PIN) (EACH KIT INCLUDES PLUG AS, WEDGE & INTERFACE SEALL__ __________ PLUG AS-CONNECTOR erO-PIN) ---------SEAL-O-RING _ !-oQ~!
-
--_------
--
--.--
---_ ----.-------
- ..
-
SEBP3866-24
ELECTRICAL
AND STARTING SYSTEM
243
ELECTRICAL
AND STARTING SYSTEM
320-9997 INSTALLATION
GP-COMMUNICATION-PRODUCT
LINK
SIN:
PART OF 261-3037,
K5K1958-2082 263-3322 INSTALLATION AN ATTACHMENT
AR-COMMUNICATION
SMCS-7606 NOTE 1-1
REF NO
_:_1 -=2. 3"'--__ 4.=-
i03121882 GRAPHIC REF
PART NAME PART NUMBER
1 __;1c__
1 1 1---=5 1 1__ Y-'---_~6'____ 1 1 7'---_ 1 I---_Y.;___~8'___ 1 9 .._-'--1 1 --'-1.=...0_ ... 1 11 1 1 _:1-=2 __ . __ _:_1 13 1 1 ____ 1-'-4'----_.. ----...:1'---1__ M;.;.;___----'1-=.5__ 1 M 16 1 1__ M=-_----'1~7_._ 1 ____ ----...:1-=8.___ 1 1_ _:M""--_----'--1.=...9 __ .__ -=-1__ M .__. .=:.20= ~1. I-----'M"---__ 2=1 1 t--_M:.:.:___--=2=2 1 23 1 __ .___ 24 _. 1 M-METRIC PART Y-SEPARATE ILLUSTRATION
1-1---
244
ELECTRICAL
AND STARTING
QTY
1
2
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
38-2093 3 STRAP-CA=B=LE=--_______ _ .._ _:_:7K:..::_-_:1_:181 9 STRAP - CA;:::BL:=..:E=--_._.. . .__.__ .__ aC-5607 8 _ r..IQ!:!!'IT -ISOLATION Be - 5608 __ _:4 _ __;::S-,-,PA_c:;C=E~R. _(6. 5X9. 5X25. 4 - MMTHK) 229 - 2704 4 SEAL __ ____ :-----::----,-- __ ----, ._ 239 - 9954 1 CONTROL GP - UN!"!10(iRAMMED (PRODUCT LINK 300) 236 25?-436~ __ 1 GROM""ME::_:T'----,--:.,----,-,---:::_=_ --.. -263-9088 1 RADIO ~P-COMMUNICATION (PRODUCT LINK 121SRL 1:3_5_8_ --=2~6...!..4-_4'_8~72 1 BRACKET AS ....__ -,--___ __. ..__ 276-0031 1 HARNESS AS-CONT~QL. . . __ 31:..::a~_-_"_9~62::.::8~ _ ____:1:__ __ f'L~IL . .__ !~~-~E=-5 _ __=2 _ ___=_C=LI=P .. ._ 31_0-239~ 1 ANTENNA AS 301..:_0_5_8_9.. 1 ANTENr-J_f.(WHIPL_ 4,:..=D_8=-.1"",2:.3", _ ____:1_ CLIP ._. .~~-~~~3 1 -- BOLTi~6X1X16-MM) ___ 8C-8451_ 3 BOLT (M_§_~lX40-~l_J.__ _ 8T-2947 1 BOLT (M6X1X45-_~l. 1 8T-4121 4 .. !,!1\~1i1:B.~HARD(11X21X2.5-MMT!::!.!SL_ ... . 8T-4133 2 NUT (MJOX1.§__-THD) .. _ ---"8'__'_T_-4_:_1:..::3~6 2 BOLT (M10~1.5X25-MM) _ B1-4138 4 BOLT (M6X!~?()-MM) . _ 9X - 2046 _.. 2 ._...SCREW- TRlJSS HEAQ_{ M6X1X35 - MM) ._. _ 9X-6165 8 WASHEF.L{6.5~g2X2.5-MM THKL _ --_ .. .9X-8256 6 WASHER_l6.6X12X2-MM THK} ------_...u
••
•
.===_.
_
__
_--_---_._._---_._--
..
SYSTEM
-----
1 of 2
SEBP3866-24
_
ELECTRICAL AND STARTING SYSTEM 320 - 9997
INSTALLATION
GP-·COMMUNICATION
(contd.)
i03121882
RIGHT SIDE VIEW
6
14
5 7
VIEW A-A
2
TOP VIEW
16
4 3
SECTION B·B
GRAPHIC #1
SEBP3866-24
5
2 of 2
901515537
ELECTRICAL
AND STARTING SYSTEM
245
AND STARTING SYSTEM
ELECTRICAL 320-9997
GP ...COMMUNICATION-PRODUCT
INSTALLATION
LINK
SIN: K5K2083-UP PART OF 261-3037, 263-3322 INSTALLATION AR-COMMUNICATION AN ATTACHMENT i03123702
SMCS-7606 NOTE _._ .. _-_.
REF NO 1 2 3
4 B CY
GRAPHIC REF PART NUMBER 1 35-2093 _--- .. __ ._---- --_----1 7K-1181 8C-S607 --- 1 1 8C-5608 --1 229-2704 1 262-1421 1 255-4369 --263-9088 1 .. _ .._
5 6 7 Y 8 9 10_ ._--_-_. 11 12 -----_._-_._ 13
1 1 1 1
1
1 14 _--1 M 15 ._-1 M 16 1 ...__ ... _-_---_. .. _-M 17 1 18 1 M 19 1 M 20 1 M 21 1 M 22 1 1 23 24 1 ..... _. B-USE AS REQUIRED C - CHANGE FROM PREVIOUS TYPE M-METRIC PART Y-SEPARATE ILLUSTRATION
246
264-4872 276-0031 318-9628 156-6175 310-2393 301-0589 4D-8123 5C-9553 8C-84S1 8T-2947 8T-4121 8T-4133 8T-4136 8T-4138 9X-2046 9X-6165 ------9X-82S6
ELECTRICAL AND STARTING SYSTEM
PART NAME
aTY 3 9 8
4 4 1 1 1 1 1 1 2 1 1 1 1 3 1
4 2 2 4 2 8
6
1
2
3
4
5
SEE 6
PAGE
WHOOUCT LEVEL)
STRAP-CABLE STRAP-CABLE MOUNT- ISOLATION . --- - --SPACER {6. 5)(9. 5)(?_Q,4 - MMTHK} SEAL 237 ELECTRONIC§ GP-COMMUNICATION JPRODUCT LINK 300L GROMMET - _.-~-~"-' .. _.--1358 --_. RAD!{)_Gl' -~OMfvll!~ICATION (PRODUCT LINK 121 SR) BRACKET !-:§__ -HARNESS AS - CONTROL --'-- _ -_ .. _----PLATE _._ ... -- -_ .. -CLIP - -ANTENNA AS ... _-----ANTENNA (WHIP) ---CLIP .. -- ..__ .. ...__ ._-BO~! {M§)(l)(!§~MM} _ .._--_._--BOLIJM6X1X40-MM) -- ---BOLT (M6X1)(45-MM) WASHER· HARD (11 X21 X2. 5 - MMTHt(J ..__ ._-------N!JTJfvllQ)(l. 5~_I.HD) --BOLT lM10X1.5X25-MM) _.,"--BOLTJM6X1X20-MM} SCREW-TRUSS HEAD (M6X1X~~-fvlfvI) ---WASHER (6.SX22X2.5-MM THK) - ---WASHER (6.6X12X2-MM THK) ._._---
- ._ ..
_.
-
- -
-
.- --
1 of 2
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM INSTALLATION
320-9997
GP-COMMUNICATION
(contd.)
i03123702
12~24~15
RIGHT SIDE VIEW 24~21 8
6
14
5 7
VIEWA~A
2
TOP VIEW
16
4 3 SECTION
5
GRAPHIC #1
SEBP3866~24
B~B
2 of 2
901515537
ELECTRICAL
AND STARTING SYSTEM
247
ELECTRICAL AND STARTING SYSTEM 3E-6389 PART OF 237-4910
LAMP GP-DOME-CAB, RH, LH SIN: K5K1-UP 24 - VOLT. WITH SWITCH WIRING GP-CAB, 262-9187 WIRING GP-OPEN ROPS ALSO AN ATTACHMENT
SMCS-1433 NOTE
i03205534
REF NO
1
GRAPHIC REF
PART NUMBER
1
2 1 1--------=-----'----.------ 3
PART NAME QTY
I
234
SEE PAGE
5
1 __ =LA'-"M=P_(>....e2'-.C.4_" 7N-9943 V-,,",OLT) (DOME L 102-8803 .:.c:::..::c.....== _ ___:.__~K.::..,.:IT.:.IlE,gEfTAC=-:LE=---->....::( 3:__-..:_P=IN.=.L--"..=.I=NC,,-=L=.UO=E§ RECEPTACLE AS & WEDGE) -----_._-- ____ 186-3735 3 __ P~I:..:..:N,-::-" ~:.....=:.-=:._--=. C=-::O,-,:,Nc.:_:_NE=CIOR (16" GA TO 18" GA), 1 LENS"DOME LAMP 7T-0020
_------'--'-'----=-=--o.::.__-'--
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4
• _ ------------1
2
D
...------- --------
-
OJ .._J
A
1
4
LENS
COVER
VIEW A-A
GRAPHIC #1
248
ELECTR!CAL
AND STARTING SYSTEM
901270113
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 210- 8422 LAMp· GP- FLOOD-HID SIN: K5K1-UP 24-VOLT, 35-WATT PART OF 235-8560 LIGHTING GP-FLOOD FIELD REPLACEMENT ORDER277-0467-PAGE 255 AN ATTACHMENT TYPE 1 i02605347 PART NAME QTY
---'-
_---'_~
__
2
3
4
5
6
_
SEE PAGE
PRODUCT LEIiEl
_---=B:..::.O=-LT_j~! {)_~L:_5=X-,--4:..::0,---=MM~)'----=...;:.__:...:.=..:___lo _ ____:W=-::A~_HER - HARD (11 X21 X2 • 5 - MM lJ!I<) 4 SCREW-PAN HEAD (M3XO.5X16-MM), 2 ~OLT (M8Xl .25X20·MM) ----=c-'---'~.;o.___=2 __ hOCKNUT (M8X1 . 21)- TH~J} ____:==-=~'---____:_~B~RA~C=K=E~T~A=S BEZEL __:...;:~~~
-'--
1
1
_c
1
_
4-3
6-7
FRONT VIEW GRAPHIC #1
SEBP3866-24
1 of 1
901069665
ELECTRICAL
AND STARTING SYSTEM
249
ELECTRICAL
AND STARTING SYSTEM
210-8422 LAMP GP-FLOOD-HID SIN: K5K1~UP 24~VOLT, 35~WATT PART OF 235-8560 LIGHTING GP-FLOOD FIELD REPLACEMENT ORDER 277 -0467-PAGE 255 AN ATTACHMENT TYPE 2 SMCS-1434 NOTE
REF NO
i02732831 GRAPHIC REF
1 1 1_---:-:- __ --=2:______ -=----__ _ M"'--_------'3:____ __ ....:____ • _-=C=M _:_4 __ -----'CM 5 __ --,-._-'C"'--__ 6 1 • 7_ 1____ _ C-CHANGE FROM PREVIOUS TYPE M-METRIC PART __ ~
PART NAME PART NUMBER
QTY
1
2
3
4
SEE PAGE
5
229-9969 1_-=LE=N_:...=S,--,-A_:_:=S,-('-'.F-=L-=-OO=-::D:...::Lc::..IG=H..:..cT__,_) --=2-=..:09::_--=6=63=B=----_____:1:________::L::...:AM::::_P ~H~I,.()I3Eli 1?~ -Y()I,.T L~l) -Vf_A.:..:_T_:__TL_} ______::1=20.=_--=9:...::0=27=----_4 SCREW - PAN HEAD (M3XO. 5X 16 - MM '-_::8:_:.T_-=-68_=.::6=9_---'-_---=-BO=L::..:.T _JM8)_(1 ~~5:..::X:.::.6-=-O -_::M=M:.L.) .....::6:..:.V_9=-1::..;:8=9_ ---,----_--=L:.::.O-=.:CKc.:.:.N.:.=Uc.:..T_'{..::_:M-=.:8X:.:..:1:...:_.=25=--__:T_;_:H.::..D L __g9=.::6::_-..:_7.:_:75=.::9, _ ___: _ ___",B"--'RA,_"C"-'-K'-"'-E_:_T _:_:A=-S ?g9_-_9~H ---'----_-=B=EZ=E=L:____
_ _ • _
_ • ---f
_
5-4
1-2
GRAPHIC #1
250
ELECTRICAL
AND STARTING SYSTEM
901371136
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 210~8423 LAMP GP-FLOOD-HID SIN: KSK1-UP 24-YOLT, 3S-WATT PART OF 235-8560 LIGHTING GP-FLOOD AN ATTACHMENT TYPE 1 SMCS-1434
i03211141
REF NO
NOTE
1 2 M --- --~,--
-
3
1
1 1 1 1
5
M
6 M 7 8 9 M-METRIC PART
PART NUMBER
1 1
4
M
PART NAME
GRAPHIC REF
CTY
1
229-9969 209-6638 151-8754 8T-4121 120-9027 ----~--8T-4189 6V-9189 229-9972 229-9974
--- ----------
1
1
1 1 1 4 2 2 1 1
234
1
5
SEE PAGE
6 {PRODUCT LEVEL)
LENS AS LAMP-HAL.QGJfil~~-I,IQLT, ;35-WATT) _BOLT (M10X1.5X40-MM)_ WASHER-HARD (11X21.~2.5-MMTHK) _SCREW-PANHEAD ~3XO.5X16-MM) BOLT (M8Xl.25X20-MM) --_ .. _-LOCKNUT (M8Xl .25-THD) BRACKET AS BEZEL -----------.- - ------" -
. .
------------
-.
59
~'_2
ra 7-6
~ ~~ T
/l~rTl~ [J -----
"0
8
4-3 GRAPHIC
#1
SEBP3866-24
1 of 1
901381688
ElECTRICAL
AND STARTING SYSTEM
251
ELECTRICAL AND STARTING SYSTEM 210-8423
LAMP GP-FLOOD-HID SIN:
PART
24-VOlT, OF 235-8560
K5K1-UP 35-WATT LIGHTING
GP-FLOOD
AN ATTACHMENT TYPE 2 SMCS-1434 NOTE
i02711984 REF NO
1
GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
SEE PAGE
s
229-9969 1 LENS ~~ --=20~9:_-...:::6~63""'8'"_____.:_1 __ _,L=:AM-",,-,--P_,H,-,,--A10G_~fi_{ 24 - VOL T ,,__;3;:_;;5;._-=WA...c.T'-'.T--L.) M __ 3 1------'-'-'--=-__ ----' ___:_:12=O=---=9=02=-:7'---__ 4_:__---'S=C=R~VIL-PAN HEAD (M3Xq. 5)(16 - MM} CM 4 1-~:------:----------=-----:8=T:_-...:::6~86""'9"-----____:1 El()q {M8X1 . 25X60-~L CM 5 1 -=6~V~-9~1=8=9_~1_~L=OC=K=N=U~T, (~~8~X~1~.2=5:_-~TH~D~):__ 1--= C __ ~ 6 __ _______=1 _=29=6=_-~7~75""'9=__ _ _:__--'B~RACKETAS 7 1 229-9974 BEZEL C - CHANGE FROM PREVIOUS TYPE M-METIH~_PAfn _ 1_-----:-:-
__
2 --=__
1
_______=1
_
_ 1
1
4
~3
GRAPHIC #1
252
ELEcm:CAL
AND STARTING SYSTEM
g01355100
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 219 - 6485 PART Of 194-4204,280-1456
LAMP GP - FLOOD
SIN: K5K1-UP 24-VOLT LIGHTING GP-FLOOD, 235-5275, LIGHTING GP-FLOOD & SIGNAL ALSO AN ATTACHMENT
235-5276,
248-0422
SMCS-1434 REF NO
NOTE
------
..
i02890506
_-
GRAPHIC REF
1
1
2 -4 5
1 1 1
6
1
7
1
8
1
9
1
lD
--- 1
M
--M-METRIC
PART NAME
PART
QTY
PART NUMBER
9X-3463 9X-4244 202-6614 175-4292 164-7556 247-4285 6V-9189 8T-4224 175-4291
.-
1
1
-----
2
2
3
4
6
5
SEE PAGE
(pRODUCllEVEl)
LAMP-HALOGEN
(24-VOL
T , 65-WATT)
---- ---
SCREW-SPECIAL
1
!:,ENS AS (FLOODLIGHT)
1
BODY AS
1
BRACKET
-(LAMP
1
BOLT
1
bQ~~~~T_1MBX1.25-THD)
--
._---
---
RETAINING}
(M8Xl.25X50-MM)
2
WASHER-HARD
1
BRACKET
.THK}_ ..
(8. 8X16X2-MM
------.-
_.-
---
AS
- --
Af' I I I I~~
-
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iii! 1.---------.
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VIEW B-B
GRAPHIC
SEBP3866-24
#1
1 of 1
gOl146647
ELECTRICAL
AND STARTING SYSTEM
253
ELECTRICAL AND STARTING SYSTEM 219 - 6487 LAMP GP- FLOOD SIN: K5K1-UP 24-VOLT, 65-WATT PART OF 194-4204, 235-8559, 280-1456 ALSO AN ATTACHMENT
LIGHTING GP-FLOOD
SMCS-1434
102940523
REF NO
NOTE
M M
... _._-------_-
GRAPHIC REF
1
1
2
1
3 4 5
1 1
7
._.
8 9 10 M-METRIC . ---- -----_--
1
1 1
PART NAME PART NUMBER
1
2
3
4
5
6
SEE PAGE
PRODUCT LEVEL
9X-3463 1 LAMP-HALOGEN (24-~Q~T, BOLT (M8X1.25X50-MML__ 8T-6912 1 -------,-1 LOCKNUT (M8Xi .25-THD) 6V-9189 8T-4224 ...:==-=-_-=-2 __ .:.::WAc_::S::_:_H_:_::E:.:_:R-,--H:_::A_::_R_:_::D:__( 8 . 8X 16 X 2 9X-4244 2 SCREW-SPECIAL LENS AS (FLOODLIGHT) 202-6614 175-4292 BODY AS _--------164-7556 ~~_~_~B~RAc_::C=K=E~T~(LAMPR.~E~T~A~IN~I~N~G~) 175-4291 BRACKET AS
~5-WATT) _ - MM THK)
_
PART "_----
GRAPHIC #1
254
QTY
ELECTRICAL
AND STARTING SYSTEM
g01457540
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 277 - 0467
LAMP GP - FLOOD-HID SIN:
K5K1-UP 24-VOLT, 35-WATT FIELD REPLACEMENT FOR 210-8422-PAGE
249
SMCS-1434
i02699977
REF NO
NOTE
1
2 3 4:..___
M M M:.::..__ __ C C - CHANGE M-METRIC
1__
PART NUMBER
1 1 _-_._--_.-
1 ___= 5=-- __ ---'-~6 __ ___= 7 1 FROM PREVIOUS PART
1
PART NAME
GRAPHIC REF
QTY
1
2
3
4
SEE PAGE
5
1 LENS AS 277-3082 209-6638 1 LAMP - HALOGEN (24 - VOL T ,_;3::...::S;_-_:_:_WA:_:_T:_:T'--.L_>..:..=-=--.L_ 120-9027 ~=,----_4.:..__----,S=C=R=EW.:..:____:_-P__,__A,_._"NHEi\D {M~~()_,!}~ 1_6 - MM ) ~~~~ __ 1:..______=B~E~Z=E~L 229-9974 _::8::__:T_-=68=6""'9,_----'1'--___=B""'O:_::L__:__T (,!l8X 1 • 25X60 - MM) --=6~~!~~ LOCKNUT ( M8:..:._X1.:__:.c..=2=5_T_:_:_H_:_::D_'--296 - 7759 BRACKET AS
-I
1 .
.. __ I
TYPE
5
3
~
GRAPHIC
#1
SEBP3866-24
1 of 1
901354860
ELECTRICAL
AND STARTING SYSTEM
255
ELECTRICAL AND STARTING SYSTEM 105 - 4849 LAMP GP- HEAD & SIGNAL-LH SIN: K5K1-UP PART OF 248-0414 LIGHTING GP-ROADING AN ATTACHMENT SMCS-1429, 1430 REF NO
NOTE
2
3 4 5 6 7 8
M M
---
9 10 11 12 --------
----
--
..
256
..
1 1 1 1
1 1
1 1 1 1
15 16 16A 1718
1 1
19
1
OTY 4 2 1 1
9X-4244 100-3251 9X-9865 100-3248 1 9X-3465 1 136-3848 ------ -------8T-5005 1 1 8T-0389 1 100-3253 1 100-3254 100-3255 1 102-8805 1
1 1 1 1 1
14
ELECTRICAL
PART NUMBER
1
13 ---
M-METRIC PART
PART NAME
GRAPHIC REF
1 ----"--
._--
i02466184
--- ------ -
.....
1
--
...
186-3735 3E-3383 -8T-8737 100-3245 100-3245 _.--- ----9X-4493 100-3250 --- 136-3845
5 1 1 1 1 1 1
1
1
2
3
5
SEE PAGE
6 (PRODUCT lEVEL)
SCREW-SPECIAL SCREW-LENS ---SEAL L~NS AS (HEADLIGHT) (HIGH, LOWBEAM) -.-LAMP (24-VOLT I 75/70-WATT) {HIGH/LOW BEAM} !::~NS AS (AMBER) (TURN SIGNAL) --BOLT {Ml0X1.5X70-MM} LOCKNUT (M10X1.15:THD) §PACER {SPHERICAL} SPACER {SPHERICAL} WASHER {SPHERICALL_ ~IT-RECEPTACLE (6-PIN) (HEADLIGHT) (INCLUDES RECEPTACLE AS AND WEDGE} PIN-CONNECTOR (16-GA_TO l8-GA) WEDGE-RECEPTACLE LOCK {6-PIN} PLUG-SEAL LAMP (24-VOLT)_{RU~~HNG LIGHTS) LAMP (24-VOLT) (TURN SIGNAL) LAMP {24-VOLT I 21-WATT} {TURN SIGNAL} LENS (AMBER) (TURN SIGNAL) BODY AS -LAMP --------_
AND STARTING SYSTEM
4
...
--------
-------
----
-----
1 of 2
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 105 - 4849
LAMP GP - HEAD & SIGNAL (cohtd.) .
i02466184
"""""'8
I I I ~A
...)8
I I I
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19
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15 VIEW
A-A
12 14 ""[
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GRAPHIC
B-B
VIEW
#1
2 of 2
13
c-c 900853119
ELECTRICAL
AND STARTING· SYSTEM
257
ELECTRICAL AND STARTING SYSTEM 105-4850
LAMP GP-HEAD
&
SIGNAL-RH
SIN: KSK1-UP PART OF 248-0414 LIGHTING GP-ROADING AN ATTACHMENT SMCS-1429, REF NO
NOTE
1 1 -1 .-
1 1
11 12
1
1 ---
---
13 14 15
1 1 1
16
1
258
------
ELECTRICAL
-
1 1
1
____
1 L __
1 1 1
OTY
9X-4244 4 ----.---100-3251 2 1 9X-9865 100-3248 1 1 _- 9X-3465 136-3848 1 8T-5005 1 8T -038!! ______ L_ 1 100-3253 ----~---100-3254 1 100-3255 1 1 102-8805
._-
1
--_.
--
PART NUMBER
1
10
16A 17 18 19 -----M-METRIC PART
PART NAME
GRAPHIC REF
1 2 3 4 5 6 7 8 9
M M
i02293337
1430
.. __ ._.,.
.....
1
2
3
4
5
SEE PAGE
6 (PRODUCT lEVEL)
SCREW-SPECIAL ._. -------- --- -----SCREW-LENS --SEAL _. LENS AS (HEADLIGHTL{HIGH/LOW BEAM) L~~ (g~-1.I9_L_TJ 75/?(HYATILlliIGH/LOW LENS AS (AMBER)_jTUR_N SIGNAL) BOLT (Ml0Xl .5X70-MM) .. LOCKNUT IMl OXl .5 - THDL ___
----_ .. _--_._.-
.._._--
BEAM) (RH)
§!,~~E!! {§!:_I:!£!H C~~L SPACER (SPHERICAL) __..._______ WASHER (SPHERICAL) KIT-RECEPTACLE (6-P!!'JJ_{HEADLAMP) _. ___ 1!~c::~Q~§_R~_C!:PT~~CI: A~ ~ W~RG_E}_ PIN-CONNECTOR (16-GA TO la-GAl 186-3735 5 WEDGE-RECEPTACLE LOCK {6-PIN} 1 ____ 3E-3383 8T-8737 1 __ .. - PLUG-SEAL 1 100-3245 LAMP J_g~_:I.IQ_L!) {!!lJ~~If>J(.1_L~P} _ 100-3245 1 LAMP (24-VOLTl ( TUR_~s I_~NA!J 9X-4493 -"--_. 1. LAMP (24-VOLT! 21-~f-TT) __{_TURNSIGNAL) LENS (AMBER) (TURN ~I~_NAL)__ 100-3250--------_ ..1- --136-3846 1 BODY -_------------ -- ----- AS - LAMP
AND STARTING SYSTEM
__
1 of 2
.
-_ .. --
._-_._._-----"----------_.-
- _. -----_
..
----
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 105-4850
LAMP GP-HEAD & SIGNAL (contd.)
i02293337
,-18
C"'-
I I
I I I
I~A
C,
/8
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5
3-4
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7
16
17 18 VIEW
15
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13]/'4
12
A-A
~
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GRAPHIC #1
SEBP3866-24
B-B
VIEW
C-C
2 of 2
900853116
ELECTRICAL
AND STARTING
SYSTEM
259
ELECTRICAL AND STARTING SYSTEM 3E - 6466 LAMP GP- SIGNAL SIN:
PART OF 235-5276,
KSK1-UP 24-VOLT 248-0422 LIGHTING GP-FLOOD & SIGNAL AN ATTACHMENT
SMCS-1430 NOTE 1
1 . _.
i02648092
REF NO
_:_1__ -=2:__ __ 3 __ 4:.._____
1
GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVELl
---.:.1 .__ .__ -=9:..:.:X_3=0:..=6.=6 _ ___:_1_-=LE=N=S__:- AMc...::=B=E~R:_ {SIGNAL } .:_1 -=9X"--__,4C-'.4",_,93:__u 1 LAMP (24-VOLT! 21-WATT_ljTURN SIGNAL) __:_1 _ _ _ _1_0_2_-B_BQ~ 1 I
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A-A
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GRAPHIC #1
260
ELECTRICAL
AND STARTING
SYSTEM
g00728141
1 of 1
SEBP3866-24
ELECTRICAL
AND STARTING SYSTEM
135 - 0426 LAMP GP- SIGNAL-STOP, TAIL K5K1-UP 24-VOLT PART OF 235-5275 LIGHTING GP-FLOOD & SIGNAL SIN:
SMCS-1430 NOTE
i02427577
REF NO
GRAPHIC REF
1 _____________
2
PART NAME PART NUMBER
102-8803
QTY
1
I
KIT
2
3
4
-RECEPTACLE
__ (INCLUDES
1
5
6
(PRODUCT
SEE PAGE
LEVEL)
(3-PINl RECEPTACLE
AS & WED_GE) 186 - 37_3-:::=--5 _ __:3",--___;_P--=.I,__,_N ----=C:.=_O=NN_:_::E=C_:_:TO=R_:_(,___:1----=c6__:GA:::__;_T:_::O,---,1:_:=8_GA=.;Ll
_
1
u
1-2
GRAPHIC #1
SEBP3866-24
1 of 1
9°1213248
ELECTRICAL
AND STARTING SYSTEM
261
ELECTRICAL AND STARTING SYSTEM 145-6929 PART OF 235-5276,
248-0422
LAMPGP-STOP & TAIL SIN: K5K1-UP 24-VOLT LIGHTING GP-FLOOD & SIGNAL, GP-ROADING AN ATTACHMENT
248-0414
LIGHTING
SMCS-1432
i02674871
REF NO
NOTE
PART NAME
GRAPHIC REF
1
PART NUMBER
1
3 4 ----_"_
M~_~5~
__
~1
6 7 8 M-METRIC PART --
1
2
3
4
SEE PAGE
5
9X-44.=_:93=----___:1 __ LAMP (24-VOLT, 21-WATTL__ 9X-4492 LAMP ( 24 - VOLT! 5 -WATT) 102-8802 1 . KIT -REC_Ef>T~G!:L{_?-PItiL _ ( INCLUDES RECEPTACLE AS & WEDGE 102-8803 KIT-RECEPTACLE (3-PIN) ( INCLUDES RECEPTACLE AS & WEDGE) 2 -=5C~-.2890 t-I~I 1114_6)(! -:rHO} ... _ .. _---------1H-3244 LOCKWASHER 2 186-3735 PIN-CONNECTOR (16-GA TO 18-QAL 5 267-2809 1 LENS (STOP, TAIL! Tl!B!:D
2 .... ----
1
QTY
------
1
_
-------_.
__
._---_.
_
._------------
4
127 ~~
VIEW A-A
8
GRAPHIC #1
262
ELECTRICAL
AND STARTING SYSTEM
g01344656
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 235 -3937 LAMP GP -WARNING BEACON-AMBER SIN: K5K1-UP 24 - VOL T. AMBER PART OF 237-1012,256-9812 LIGHTING AN ATTACHMENT
GP-WARNING
BEACON
SMCS-1431
i02761709 REF NO
NOTE
GRAPHIC REF
1 -=2 3
1
M__ ___ 1 ___ M-METRIC
---"9 PART
PART NUMBER
1 1
I
2
3
4
SEE PAGE
5
_ BELT-DRIVE 6--'-V_- 8"-"2=2-"'-S_---"--3 __ N-,-U:;_;T_{ M6X 1 -_T_!-li)l ----=S:_;._P____;0::...:5:..:::3_:_7 _ ______:::_3 __ W=~SHER - HARD (7. 2X14 • 5X2 - MM T!:!~ L -------------J -=-102-88--'--02=______'_ KIT -RECEPTACLE (2-PIN) i!~9.LUDES RECEPTACLE AS & WEDGE -----'--'18"-'6_--"--37'--'3'--"S __ ---=2_ ____;~IN -CONNECTOR {16_:_GA:::::....:_T_:__:O::___:__:1B::._·...::cG:..:_AJ__) 9X-8139
----'
_
QTY
272-9800 1 LENS __(AMBER) ~-::9'--X-- 7---'8:;_;4c.::.9_----'-1 __ -=LAM----'-'-"-P_(,.=2'--'.4_V,--,O;_::L_:_T ,---,7,-,,0_W'-"-A--'-'T____;T_'--,
1
---"--S __
6 ~7 __
PART NAME
1
-----1
----C:
______:1 ___'_1 '--
__
1
2
3
VIEW A-A
6-5
GRAPHIC #1
SEBP3866-24
1 of 1
901199570
ELECTRICAL
AND STARTING SYSTEM
263
ELECTRICAL AND STARTING SYSTEM 254 -5525 LIGHTING
AR-ROADING-HMu
STEERING
K5K1-UP AN ATTACHMENT
SIN:
i02387222
SMCS-1429 PART NAME NOTE
PART NUMBER
Y Y Y
..
QTY
--- 248-0414 197-6475 - ----------253-3951
y
ILLUSTRATION
1 1
-_----
260 -7765 LIGHTING
2
3
4
5
6
SEE PAGE
(PRODUCT I EVHI
LIGHTING GP - ROADING ...SWITCH GP-DIMME~ (ROADING) --SwnCH GP-SIGNAL (TURN) WIRING GP-LIGHTING (LOADER FRAME} ---
1
1
271-4037
Y-SEPARATE
I
280
~:?L 352 452
-------
AR - ROADING-COMMAND
_'.-
CONTROL STEERING
SIN: K5K1-UP AN ATTACHMENT SMCS-1429
i02399214 PART NAME
NOTE
PART NUMBER
Y -
.
_ .. --"
Y _ -~--
-. . __ -
..
y y
- - _._--,._-
Y-SEPARATE
QTY
248-0414
1
197-6475
1
252-5920 271-4037
1
I --
--
235-5279 LIGHTING
3
4
5
6
SEE PAGE
(PRODUCT I EVEI I
LIGHTING GP-ROADING - -- _-_- ----_-----SWITCH GP-DIMM~fUROADING) SWITCH GP-SIGNAL {TURf:U WIRING GP-LIGHTING (LOADE~_fRt.ME}
1
ILLUSTRATION
2
.
_-_--_-
--
280 332 350 452
---
-
_
---
AR-SIGNAL-cOMMAND
..
_._
CONTROL STEERING
SIN:
K5K1-UP 276-5457, 297-4851 AN ATTACHMENT
PART OF 276-5452,
MACHINE AR i02387605
SMCS-1430 PART NAME PART NUMBER
NOTE
Y ....
_
-_Y
...
--
-- --_._._
.
Y Y -SEPARATE
QTY
235-5276
1
252-5920 271-4028
1
I
--
1
2
3
4
5
6
SEE PAGE
(PRODUCT lEVEl)
_I"I(.>I-!!If·m GP-FLOOD
& SIGNAL (6-LAMP ._£!WNT , REAR) SWITCH GP-SIGNAL (TURN) _WIRING GP-LIGHTING LI,OADER FRAME) - -
IL_LUSTRATION
--
244 -3599 LIGHTING
--
- --_ .. -
--
--
276 350 449
AR-SIGNAL-HMu
K5K1-UP 278-0491, 297-4849 AN ATTACHMENT
-
-
STEERING
SIN:
PART OF 276-5456,
MACHINE AR i02386777
SMCS-1430 PART NAME PART NUMBER
NOTE
QTY
Y
235-5276
1
y
253-3951
1
271-4028
1
Y Y -SEPARATE
264
ILLUSTRATION
ELECTRICAL
AND STARTING
1
3
4
5
6
SEE PAGE
(PRODUCT LEVEl)
LIGHTING GP-f!-,Q()D ~ SIGNAL {6-LAMP, FRONT SWITCH GP-SIGNAL {TURN) _WIRING GP-LIGHTING {LOADER FRAMEL __ -
SYSTEM
2
---
_.,_
...
-_,-_
I
REAR)
276 352 449._
,.
--
..
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 275-5865 LIGHTING
AR-SIGNAL-HMU
STEERING
SIN:
K5K1-UP AN ATTACHMENT SMCS-1430
i02468630 PART NAME
NOTE Y Y Y -_"-------- _._Y Y Y - SEPARATE ILLUSTRATION
PART NUMBER 273-1131
275-8310 248-0422 253-3951
271-4034
CTY
1 1 1
1 1
1
~
234
6
(pRODUCT
SEE PAGE 627 692 __ FRO"'J.,_REAR} ___278 352 450
LEVEL)
COVER GP - BUMPER HOOD& GUARD GP LIGHTING GP-FlOOD & §_Igtlj"L J6-L~f', SWITCH GP - SIGNAL (TURN l WIRING GP-LIGHTING _{HOOD}
275 -5866 LIGHTING
AR -SIGNAL-cOMMAND
CONTROLSTEERING
SIN:
K5K1-UP FOR USE WITH MODELS EQUIPPED WITH COMMAND CONTROL STEERING AN ATTACHMENT SMCS-1430
i02468526 PART NAME
NOTE Y
PART NUMBER 273-1131
Y y
Y Y -,----Y - SEPARATE ILLUSTRATION
-------
-
275-8310 248-0422 252-5920 271-4034
CTY
1 1 1 1 1
1
2
3
4
5
6
(PRODUCT LEVEL)
COVER GP - BUMPER HOOD & GUARD GP LIGHTING GP-FLOOD & SIGNAL (6-LAMP FRON.!, REAR) SWITCH GP-SIGNAL (TLJ_RJi) WIRING GP-LIGHTING_ (ri90D)___ - ------I
SEE PAGE 627 692 278 350 450 ._._-
--
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM
265
ELECTRICAL AND STARTING SYSTEM 194 -4204 LIGHTING
GP - FLOOD-4-LAMP,
CAB FRONT, REAR
SIN:
K5K1-UP AN ATTACHMENT i02234763
SMCS-1434 NOTE
C CY C
REF NO
1 --2 3 4
PART NAME
GRAPHIC REF
PART NUMBER
1,2 2 2
1 1
~
- .. .. - ----
5 6
7 8
ELECTRICAL
3S-2093 188-1616 219-6487 233-1527 155-2270
8 2
236-9773 236-9774 122-8705 132-5789 219-6485 8T-4121 8T-4133 8T-4195
1 1 2
2
1 1
--- -
1 1 2 2 2
C CY 9 C 10 2 CM 11 2 M 12 2 C-CHANGE FROM PREVIOUS TYPE M-METRIC PART Y -SEPARATE ILLUSTRATION _.- .. _-_-
266
QTY
AND STARTING SYSTEM
2 ----_._-
2 12
8 -
4
1
2
3
4
5
6
SEE PAGE
(PRODUCTLEIIEL)
STRAP-CABLE PLATE -. LAMP GP-FLOOD (24-VOLTL~~-W~!Tllfll:~IU_ HARNESS AS-LIGHTING {FRONT L REAR FLOODLIGHTS} KIT -CONNECTING PLUG (2-PIN) _.--_ .. !INCLUDES WEDGE& PLU9_A_§)_ BRACKET (LH) ... _--BRACKET {RH} U-BOLT -----_ CLIP ---LAMP GP - FLOOD i24 - VOLT 1 (FRONT l WASHER-HARD {11X21X2. 5-MM THK)_ . NUT (M10X1 .5-THD) BOLT (M1_Q~_1.5X30-MM)
--
254 __ -
"
._
---_-253
_.'"
-
-_
._.
1 of 3
SEBP3866-24
.._
ELECTRICAL AND STARTING SYSTEM 194-4204
LIGHTING
GP-FLOOD (contd.)
i02234763
'A
,--, ,~ A
'r .
J --
-
\
I
I:
j:
II
I
i
I
l ~:
6
4
B
B
TOP VIEW REFER TO ALL ILLUSTRATIONS OF THIS GROUP FOR AUXILIARY VIEWS
GRAPHIC
SEBP3866-24
#1
901167061
2 of 3
ELECTRICAL
AND STARTING SYSTEM
267
ELECTRICAL AND STARTING SYSTEM 194 - 4204 LIGHTING
GP - FLOOD (contd.)
i02234763
1-8
9
8-1
VIEW A-A
11-10-7
VIEW B-B
VIEWC-C
3
GRAPHIC
268
#2
ELECTRICAL
901167064
AND STARTING SYSTEM
3 of 3
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 235 ..8559 LIGHTING PART OF 243-1080,
243-1081
GP - FLOOD-CAB FRONT, REAR
SIN: K5K1-UP CAB AR-ENCLOSED ROPS, 258-1552, AR-OPEN ROPS ALSO AN ATTACHMENT
258-1554
CANOPY
SMCS-1434 NOTE
i02960367
REF NO
Y
GRAPHIC REF
1
1
2
1
3 ____.:_ .... ---------_ ..4 5 I __ ":::'~ __ -'6"'-- __ ----'-M 7 M-METRIC PART Y - SEPARATE ILLUSTRATION
PART NAME PART NUMBER
aTY
1
2
3
4
s
6
SEE PAGE
PRODUCTLEVEL
254 236-9773
1
BRACKET (LH.__
23_6:~T!~
1
£lfiACl5.ff £_flI:!L
4Y-8003
I
_
------- --------1
2
U-BOLT _ _::8-:,:-T_-4_:__:1:..=2c_:_1_--=-8__ V'ASHER- HARD (11 X21 X2 . 5 - MM THK) --'8~T'-----'-4..!..:13~3~___'6"_______!N_'_'=U'___'____'T (M 1OX 1 . 5 - THO) 8T-419~ J_ BOLT {M10X1.~~_30-MML_ __
5-6
6-5-4 SECTION A-A
6-5
3
4-5-6 SECTION B-B
TOP VIEW
GRAPHIC
SEBP3866-24
#1
1 of 1
g01482654
ELECTRICAL
AND STARTING SYSTEM
269
ELECTRICAL AND STARTING SYSTEM 235 - 8560 LIGHTING
GP - FLOOD-CAB
FRONT, HID, REAR-HID
SIN: K5K1-UP PART OF 276-5452,
276-5456,
276-5457, 278-0491, AN ATTACHMENT
297-4849,
297-4851
MACHINE AR
SMCS-1434 NOTE
i02987494
REF NO 1
PART NUMBER
---
-------------
._ ... _
2 3 --
4 5 6 y y
7
QTY 1
251-4339
1
1 1 1
_._"---- 38-2093
8
236-7773 155-2270
8
1 1 1 1
-------"_ 236-9775
1
210-8422
1 1 2 2
210-8423
2
236-9776 132-5789
8
1
1 9 10 1 M 11 1 12 1 .._-_.-_.-M-METRIC PART Y - SEPARATE ILLUSTRATION
ELECTRICAL
--
8T-4121 8 --- --- -_ __ __ -_ 8T-4133 2 8T-4195 6 9M-8406 4
AND STARTING SYSTEM
..
..
.
2
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
SWITCH AS· ROCKER (24 - VOLT ) _RF~RFL_(}ODLIGHTS) STRAP-CABLE --HARNESS AS-LIGHTING KIT-CONNECTING PLUG (2-PIN) ---(~~~I-!~~Cl,lJl)ES P!-UG AS AND WEDGE1 ---" BRACKET AS {LH) --BRACK~_TAS {RH} CLIP LAMP GP-FLOOD (24-VOLT, 35-WATT, HID) (HIGH INTENSITY DISCHARGE, REAR 1 __ .. LAMP GP-FLOOD (24-VOLT, 35-WATT, HID) (HIGH INTENSITY DISCHARGE, FR) --~~§HI:R-_HA_RD_ (11 X21 X2. 5-MM THK) .--'-NUT {M1_Q)(_1.5-THD} -BOLT (M1Q~1~5X30-MM) CLIP -----
ifRQ~L
-
---
M
270
PART NAME
GRAPHIC REF 1
.
._
1 of 2
_
..
_
... -
249 251
-- _.
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 235-8560
LIGHTING
GP-FLOOD
i02987494
(contd.)
TOP VIEW 8
I
81
7
SEBP3866-24
iUU
I
VIEWC-C
SECTION B-B
VIEW A-A
GRAPHIC #1
I! /
2 of 2
g01514621
ELECTRICAL
AND STARTING SYSTEM
271
ELECTRICAL AND STARTING SYSTEM 280 - 1456 LIGHTING
GP - FLOOD-CAB FRONT, REAR
KSK1-UP SIN: AN ATTACHMENT SMCS-1434 NOTE
y
i02516289 REF NO 1 2 3 4
GRAPHIC REF 1 2 1 ._._ 2 2 -
PART NAME PART NUMBER
2
5
--
QTY
35-2093 188-1616 219-6487 280-1436
6 2 2 2
102-8802
1--.-
'."
6
155-2270
2
2
280-1437
2
2
102-8802
1
2
155-2270
2
....
_- Y
7 B
2
9
2 2 2
M 10 M 11 M-METRIC PART Y-SEPARATE ILLUSTRAn9N
272
ELECTRICAL
-----
"_._.
AND STARTING
130-5300 132-5789 219-6485 8T-4121 8T-4133 8T-4195
---2
2 2 4 2 2 --
SYSTEM
3
4
5
6
(PRODUCT
SEE PAGE
LEVEL)
STRAP-CABLE PLATE ~-'-----~~~'--'--'----'--~------LAMP GP-FLOOD (~4-VOLT , 65-WATT) HARNESS AS-FRONT LIGHTING --------__ (EACH INCLUDES}
~!T -R~Q~E'_TAC_L_E_i?- P!t>!L
--
-----------
254 -----
--_._._.
_j INCLUDES
-
2
2 2
2
,_.
RECEPTACLE AS AND WEDGE) KIT-CONNECTING PLJJ(l__(2-PIN) ____lINCLUDES PLUG AS AND WEDGE) HARNESS AS-REAR LIGHTING .. __ .. _lEACH INCLUDES} __ KIT-RECEPTACLE {2-PIII!_)___ iINCLUDES RECEPTACLE AS AND WEDGE) _ ____!
"',
.._--
1
- --
- --- -
... _--
.
-.-.--
---
-
253
----
-,
-
--
-._--
1 of 3
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 280-1456
LIGHTING GP- FLOOD
(contd.)
i02516289
A
--,
A
----,..----..q ril-ir----z;:::.r
2
"I'
REFER TO ALL ILLUSTRATIONS OF THIS GROUP FOR AUXLlARY VIEWS
GRAPHIC #1
SEBP3866-24
901263653
2 of 3
ELECTRICAL
AND STARTING SYSTEM
273
ELECTRICAL AND STARTING SYSTEM 280 - 1456 LIGHTING
GP - FLOOD
102516289
(contd.}
7
1
VIEW A-A
VIEW B-B
3
SECTION C-C
SECTION
GRAPHIC #2
274
ELECTRICAL
0-0
AND STARTING SYSTEM
g01263654
3 of 3
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 235 -5275 LIGHTING
GP- FLOOD &
SIGNAL-FRONT,
REAR
SIN:
K5K1-UP PART OF 237 -0235 ELECTRICAL AR SMCS-1430, 1434 REF NO
NOTE
Y Y
GRAPHIC REF
1
____
2 3 4
~
i03287689 PART NAME PART NUMBER
1 1
135-0426 219-6485 261-2332 261-2333 _=~~~ 246-3290
~~
5
QTY
1
2
3
4
5
6
SEE PAGE
PRODUCT LEVEL
2 2 __
~B=R~A=C=KE~T~A~S~(LHL_
~
2
PLATE
-----I
AS
(EACH INCLUDES) M
1 8T-4935 BOSS-WELD M10X1.5X45-MM 130-5300 4 CLIP 5C-2890 ~!:!!_JM6Xl-THD), ·6 ----- .. ~ .. '!_'!_1-4013 2 GROMMET 8T-4121 __ ~_V'ASHER 10 :~~~ -HARD (11X21 X2 .5 -MM THK) 8T-4136 8 ~B~O~L~T~(~M~10=X~1~.=5X~2~5~-~MM) 9X-2044 8 ~c:;R~W- TR_U~.§1:I~~JM6Xl X16-MM), ._-----9X-8256 WASHER (6.6X 12X2 -MM THK L_.__ . 6 8T-4137 2 BOLT (M10X1 .5X20-MM
6 7
M
8
•
~9 M M
10 11
__:.
__~
•
~=-~~ __~ __
12 M 13 M-METRIC PART Y-SEPARATE ILLUSTRATION
• ..... ._.
_ -1
6-13-9 TO COUNTERWEIGHT
11 TO COUNTERWEIGHT
2 5
A
3 8
TO LOADER FRAME TO LOADER FRAME
~
.
10-9
90~~
VIEW OF AREAA
GRAPHIC #1
SEBP3866-24
1 of 1
901482291
ELECTRICAL
AND STARTING SYSTEM
275
ELECTRICAL AND STARTING SYSTEM 235-5276 LIGHTING
GP-FLOOD
& SIGNAL-FRONT,
REAR
SIN:
K5K1-UP PART OF 235-5279, 244-3599 LIGHTING AR-SIGNAL AN ATTACHMENT SMCS-1430, NOTE
Y
REF NO
3
Y
4 5
1 1 1 1 1
M
6 7
----
8 -9 M
10
11 M M M
..
_----
ELECTRICAL
PART NUMBER
aTY
3E-6466 111-4013 145-6929 219-6485 ._----246-3295
2 2 2 --2 2
-----
_ ..--__
1 1 1 1 1 ---_1
8T-4935 261-4405 261-4406 261-4884 130-5300 .. ----._--_5C-2890 1 8T-4121 1 "_ .. ---_-_-_.81-4136 1 8T-4137 1 8T-4138 1 ---------- _-_----_. 8T-4205 1 9X-2044 1 9X-B256
12 13 14 15 M 16 17 M-METRIC PART Y -SEPARATE ILLUSTRATION
276
PART NAME
GRAPHIC REF
1 2
y
i03287688
1434
_
AND STARTING
SYSTEM
1 1 1 2 6 6 12
8 4 8 8 8 6
1
2
3
4
5
5
(PRODUCT
SEE PAGE
LEVEL)
LAMP GP- SIGNAL ( 2~ - VOLT) GROMMET L~fl (2fl-$T()fl ~TAIL {24 - VOLT} LAMP GP- FLOOD (24 - VOLT) PLATE AS (EACH INCLUDES) 1:!()~§~~E~()1~10Xl .!?X45-MM) BRAC_I$_l;T_ A~_tRH) BRACKET AS {LH I COVER CLIP ----._. --NUT JM6X1- THD} WASHE~!_J:lARD{ 11 X21 X2 . 5 - MMTHK} BOLT (M1 QXL ___ §~?5-MM) BO~I {~!()(l._~){g{)-MML BOLT__{_M6X1 X20 -MM} WASHER- HARJU 7. 2X 14. 5X2 - MMTHK) SC_R~W-TRUSSHEAD {M6X1X16-MMl WASHE:fI_{6.6X12X2-MM THK}
260
--
---
262 253
---. --" ---
--
-_
•..
-_ .. _._-----
---
-
--------- --_._--
1 of 2
_ ..
---
---
- -
-_---
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 235 - 5276 LIGHTING
GP - FLOOD & SIGNAL
i03287688
(contd.)
5 4
15-14
7
___ fllYl1 I ----_/ 0
7
11-13 VIEW A-A
TOP VIEW
GRAPHIC #1
SEBP3866-24
2 of 2
901388209
ELECTRICAL
AND STARTING SYSTEM
277
ELECTRICAL AND STARTING SYSTEM 248-0422 LIGHTING GP-FLOOD & SIGNAL-6-
LAMP,
FRONT, REAR
SIN: K5K1~UP PART OF 275 ~5865, 275-5866 LIGHTING AR~SIGNAL AN ATTACHMENT SMCS-1430,
i03022135
1434
PART NAME GRAPHIC 2 3 4 5 6 (PRODUCT LEVEL) REF PART NUMBER QTY 1 2 3E-6466 __ L~p_ GP ~_SIGNAL (24~VOLT) .. _-_ -.--1 2 GROMMET 2 111-4013 -- --y 3 1 145-6929 2 LAMP' G_p._~ §I_Q~~_ T AI L (24 - VOL T) ... _---- ... Y 4 1 LAMP GP - FLOOD_(g4 - VOL T} 219-6485 2 5 .... _----1 248-0423 1 BRACKET AS {RH 1 . -.----------1 248-0424 1 6 BRACKET_ ~!?_JLti} ... _ COVER 7--1 248-0426 2 -_ .. _ ..-_----------_. __ ._BRACKET AS ( RH L _______-- - ... 8 1 261-4405 1 .... _ .... _---- _--_._ ._,- .. _--.---1 261-4406 1 BRACKET AS _(_LJ:I_L 9 COVER 10 1 261-4884 2 11 -_- .. __ . 1 130-5300 6 CLIP _----_ -_ -- ._- -._' .-- .._'-- ._--_. M 12 1 5C-2890 NUT {M6X1 __ -IHQ_L 6 BOLT (M6X1X1~_~MM) ____ M 13 1 5C-9553 4 g~ ______ WASHER -HARD ( 11 X21 X2. 5 -MII1__IHK) 14 ... _-_---- 1 8T-4121 __ 8T~4136 M 15 1 12 BOL UM1 OXt. 5X25 -MM) M 16 1 8T-4137 4 BOL T {M1 OX1 . 5X~O_=-M_Iv1L_ ____ M ______ 17 1 8T-4138 8 ..__ . BOLT (M6X1X20-MML _-_,,_ ---_---_. __ ._----------------_ ..... -18 1 8T-4205 WASHER - HAf1_Q( 7_ • gx 11·§)(? - MM THi(} 8 19--1 9X-8256 10 WASHER {6. 6X 12x_g ~MM THJSl M-METRIC PART Y - SEPARATE ILLUSTRATION ._ ...... --- -- - ... _ .. ,--NOTE Y ... -. _-_
REF NO 1
h
278
ELECTRICAL
SEE PAGE
,
AND STARTING SYSTEM
260 -------_
_
...
-
262 253 .. _-------------.....
- ...•. _--_.
-
.. .._--
_._
---_._
....
.. _--
._----------.
----------------
--
.•... --.
-_.----_._-
----_
-.---
----
_________
1 of 2
__ ._ _
_ ..
_ ... _------,
--
_
.. - ._.
-----_.,_-
•.._
-..• -.... ,_.
---
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 248-0422
LIGHTING GP-FLOOD & SIGNAL (contd.)
i03022135
1 4
1S-17
V
LOADER FRAME~
~;~
COUNTERWEIGHT
TOP VIEW
13-19
16-14
SECTION A-A
2
11
11
GRAPHIC #1
SEBP3866-24
VIEW B-B
2 of 2
901566676
ELECTRICAL
AND STARTING SYSTEM
279
ELECTRICAL A.NO STARTING SYSTEM 248-0414 LIGHTING
GP-ROADING
SIN:
K5K1-UP 260-7765 LIGHTING AR-ROADING AN ATTACHMENT
PART OF 254-5525,
i03008541
SMCS-1429 REF NO
NOTE
.-.
Y
1
1
Y
2
1
3
1
4 5 ---
1
y
PART NAME
GRAPHIC REF
PART NUMBER
105-4849 105-4850 111-4013 145-6929 246-3295
1
1
M
------
6 7
-----_-
8 9
---
QTY
8T-4935 260-9984 260-9985 130-5300 8T-4121 8T-4136 9X-2044 8T-4137
1 1 1
1
M 10 1 M 11 1 -------M .._--- 12 1 - ._.-_ M-METRIC PART Y - SEPARATE ILLUSTRATION
1
-
2
3
4
5
2 2 2
-
1 1 1 4 10 8
SEE PAGE
6 (PRODUCT LEVEL)
LAMP GP_~_I:I_E_AI:l_~_ SIGNAL (LH) LAMP GP-HEAD & SIGNAL (RH) GROMMET -!-AMP (ifl-§_T9P & TAIL (24-VOLT) PLATE AS --_ ... _~Ac!:L ~N~!::UDES) BOSS-WELD (~}OX1 .5X45-MML
1
--
--_ ..
1
~B~~I
256 258
-- -
_ .. -
262
__
--
BRACKET AS (h.t!L CLIP -WASHER· HARD ( 11 X2.1X2 • 5 - MMTHK)______ .-_-
....
_-
~Q!::TJ~lQ)(l. ~)(25-MM) SCREW-TRUSS HEAQJM6X1 X16-MM) _BOLT (M10X1.5X20-MM)__
8 2
--
--------
11-5
4
/(='~~
t
I!
12-9-8
!
REAR FRAME
/I -_--4~ -.---F-_/~ -[/ __
.--_.-.-::-_-
4
L[~,m -_L~
COUNTERWEIGHT
11-5
TOP VIEW GRAPHIC #1
280
ELECTRICAL
AND STARTING
SYSTEM
g01526785
1 of 1
SEBP3866-24
--
ELECTRICAL AND STARTING SYSTEM 237 -1012 LIGHTING
GP -WARNING BEACON
SIN: K5K1-UP AN ATTACHMENT
SMCS-1431 NOTE
REF NO
i03178621 GRAPHIC REF -- .. 1 _
PART NAME PART NUMBER
3S-2093 -- ---1 9T-8556 1 235-3937 1 4 236-7775 -_ .. _--1 155-2270 --------------:___--____:__:=--=---=~,-." 1 155-2270
QTY
5
1 ..
2
3
4
5
SEE 6
(PRODUCT
PAGE
LEVEL)
_. __ .
1 1 1 1 1 1
----
1 1 1 2
1
-------------
SEBP3866-24
1 of 2
-----------------------_
ELECTRICAL
-----
AND STARTING SYSTEM
-----
281
ELECTRICAL AND STARTING SYSTEM 237-1012
LIGHTING
GP-WARNING
BEACON
i03178621
(contd.)
o 18 I I
j
CAB
! ! I !
i~1l I I I
I
I
I
, f"==~--
':
i
__
-
I
~~-----..
RIGHT SIDE VIEW
16-13
il 11-13-16 \
VIEWB-B
/....-
<:>:
GRAPHIC #1
282
ELECTRICAL
VIEWA·A
AND STARTING SYSTEM
901626464
2 of 2
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 256-9812
BEACON
LIGHTING GP-WARNING SIN: K5K1~UP AN ATTACHMENT
SMCS~1431
i02990145
NOTE
REF NO
------
2 3
1
-
y
4 --------------_-
GRAPHIC REF 1 1
1 1
1
SEBP3866-24
6
CTY
1
2
3
4
5
SEE 6
(PRODUCT
PAGE
LEVEL)
STRAP-CABLE ---- -SPRING _"._-,-_._----24-VOLT) LAMP GP-WARNING BEACON (~BER, 263 HARN~S~~~-LIGHTING (WARNING BEACON} 1 _----1 ___ J$l__T_-CONNECTINGPLUG (2-f>I~L _ - (KIT INCLUDES PLUG AS AND \!'~_Q_QEJ ._ .. - PLATE AS 237-7262 1 ---.--.-.-----237-9736 1 __ ;3WITCH AS-ROCKEFUWARNING BEACON} .... -255~4370 1 BRACKET -_._ -_--_- •.. - .. 8T-3490 _fJUT-WELD _(M10X1.5-THD1 _________ 1 ----_--_ .. ----BRACKET -._255-4371 -1 ... -----8T-3490 4 NU"I:~!VELD (II1J{}_)( 1 .5- THO)_ _'._-_. -U-BOLT 122 -_~IQ§___~ __ --_ .._-----129-3180 1 LOCKN_tllJ M12)(1 .75 - THD L____ ----_-_ -_.-CLIP 130-5300 1 ._-- .-_ -_" ---._----8T-0255 1 pIN-SPRlf.!9 _____ _ -_._ 8T-4121 11 _WASHER-HA_RQ_~l X~:_5-MM THK) _____ --------1 8T-4122 WASHE~:HARD Ll!_X32X3. 5-M~ .._THK) ...-_ -4 NUT (M!{}_)(!. 5::_IIjQ_) 8T-41_33 -_"-_. --8T-4137 7.. __ --BOLT <.MJOX1 . 5X20 - MM) .,._WASHER- HARD_l1 3 . 5X25 . 5X3 - MMTHK) 1 111"-4223 --------. ----
5 ------1 1 ----_7 1 ----M 1 ----_---1 _ 8 ---M 1 _--._.----1 9 ------._.10 1 ---M -11 1 ----1 ------ 12 1 13 --.--.--14 .. 1 -------15 1 --- M ""M 16 --_ .. - 1 ---_..____ _____lZ_ _____ 1 M- METRIC PART Y----_------SEPARATE ILLUSTRATION ..
--
PART NAME PART NUMBER 3S~2093 9T-8556 235-3937 236:7775 155-2270
1 of 2
5 1 1
",
,,
-----
--..
-_._.
--
ELECTRICAL
AND STARTING SYSTEM
283
ELECTRICAL AND STARTING SYSTEM 256-9812
LIGHTING
GP-WARNING
BEACON
(contd.)
i02990145
14 16-13
10 VIEW A-A
B
':---1 l
B
12
VIEWB-B
3
5 4
I
I'---J -----
I
_.-U--
RIGHT SIDE VIEW GRAPHIC #1
284
ELECTRICAL
AND STARTING
SYSTEM
901195620
2 of 2
SEBP3866-24
ELECTRICAL 291-8387
AND STARTING SYSTEM
PANEL GP-CIRCUIT BREAKER SIN: K5K1-UP
PART OF 241-0642 SMCS-1417
1
--
i03178585 PART NAME
GRAPHIC REF 2
3
PART NUMBER
-
--
5 ----
--6
-._---_----
-- 7 8 9 10
---
11
---_ ..-
--
12
---_----
---
M
---
"
-----
M
---
13
-- --
15
--
--_
_
.._----
..
_.
------_,
16 --
-_.'
17
- --
- ..
,
__ .-----
--- 2
--------
2
---
18 ----_.-
2 2 -- 2
--
2 Y
---
r--
19
2
20
2
.. --
2
-
2 ---
._----
--- 2
------
Y
2
22
2 2 2
--
23
2
24
2 ------
25
2
--
2
--
2 SEBP3866·24
1
__~I,,~Ti:
_.
__
1 of 3
-
---
6
.... _
---
-
- C_ONTROL ( ENGINE
KIT-RECEPTACL~_{6-PIN)
-------_._.__ ---
SUPPRESSOR-ARC- ---
1 1
BI\B.:J1US WIRE AS
1
HARJ~~SS AS-CHASSIS
1
PLATE-FUSE
1 --1
BAR-BUS ---_----- -- ---
.. -_-
-----(MAI~_)__
-_
--... ----
----_---
- THD)
-LINK
----_._-
._---, ._-
_ ~0§~-=-W~!__l:JjM10X1.5X25-MM
1
BAR-BUS
2-,_,--._-
CLIP
-_ .. -
1
CIRCUIT
BREAKER
Q_AL_)
-- --- -
2
..
'
1
CIRCUIT
AS (_~Q_ -_,AMPERE) (START)
---
BREAKER
-
-
THDL_
2
WASHER-HARD
(7.2X14.5X2-MM_THK)
--
...
LOCKWASHER
---.--
__
.
_-----.- ----- ---
_-
______________
-
----.--
---
---
__
.
-_. -_ ..__ . ,_ ------
--,,_,_
CIRCUIT BREAKER AS (90-AMPERE) (AIR INLi:T_!-l_EATER ) -,-.",-.
__NtJ.I ( 1 /4
2 2
- 28 - THD
WASHER-HARD__(7.
2
-LOCKWASHER ._-----_._--
1-----
CIRCUIT
NUT ( 1 /4-
2
WASHER-HARD ---'--~'
L _____
2X14. - -
BREA!<_l;!L~_j
2 2
_--- ._-_._-_._-------
(MAINL_
AS (80-AM~~~_)
NUT ( 1/4-28-
1
.._--
---
-------
2
2
--_._
,
LOCKWASHER
---
------
--,_
----__ '--
NUT (1 /4-2_~:TH_Q) ------_ WASHER-HARD ( 7. 2X14 ._~1<_2 ·MM THK)
2
...
._---_._---
---
NUT ~Wl:hQJM6X1
2 ,,_-_
--- --_. --_. __ --."------_.
----- .. --- ---.-----
- --_ ... _._--._-_._
------_
HINGE
--
-------------.------------
--
PANEL AS
5
~S & WEDGE)
RECEPTACLE
1
_._ 1-
---
____ -- - - ----_ ..TO 18-GAl
(14-GA)
PIN-CONNECTOR
1
---
-
STOP LB_~~_)__
__PIN-CONNECTOR_(_1§_:GA
1
---
.--.
4
7
- -- -
.
--
____ _{INCLUDES
---
SEE PAGE
(PRODUCT LEVEL)
RELAY AS (24-VOLTL__
---
6Y-8187 8T-4205,_----_-_ 253-2111 171-2212 ,------6V-8187 8T-4205 253-2111 241-8368 301-2979 186-3735 102-8804 --
21
LOCK AS CAM
2
_
14
1 1 1
2
--
5
4
LOCK GP-CYLINDER
.---
_J_89-3158 2 246-4488 2 ---- 246-4489 1 247-4506 2 248-1545 ---~- ---_ -- -2 271-3952 2 275-4024 .-.--2 3R-9322 2 .... __ .. 6Y-9632 -2 7T-1099 2 8T-6462 --_.,_"_ 275-9916 ----., .. 2 . "-.---2 ,_---- ,---- 132-5789 2 171-2206 ._--- ----"-2 6Y·8187 -2 8T-4205 2 253-2111 ---"_' .. _-2---'--171-2210 2 6~~_~J87 2 --- 8T-4205 2 253-2111 ._-_ ... 2 171-2211
3
GUAf!Q - §v!! T~IL _______
1
226-0291 226-0321 2 -_.--_-- ---- 131-0359 149 -26_!_~_ -- 2 2 186-3735 2 9W-0852 -2 102-8805
2
__~TRAP - CABLE
8
_1,-2
4 --------------
1
1
-
8T-2893
1 2
__ ____1__,__g_ _____
..
QTY
3E-5169 7K-1181
2
-
2
J ._ .. _----_
GP-CHASSIS
, 1420 REF NO
NOTE
WIRING
-
'.-._------'---._-_
5X2-MM
.-~~-.
-
105 -AMPERE}
2~_: THD)
LOCKWASHER
----
( 7. 2X14.
1
SWITCH -------- .GP-MAGNETIC
1
SWITCH
...
- -----_-------------
{~LTERN~TOR} ---
5~_2-MM THK)
._- _ .. ---.~
----_. ---.- -_-
... _ ... ,--_._-
.._--_.-.
(24-_VOLT)
(MAIN
RELAY)
3
AS- TOGGLE _(_~R()~_NQ_LEVEL _SHUT!lQ~~) PIN-CONNECTOR ( 16 - GA yo 18 - GA l
1
KIT-RECEPTACLE ___(INCLUDES
.._---------_.
THK)
__ I4 - PIN L___________
RECEPTACLE_AS
&_w.~DG~)
SWITCH GP-MAGNETIC 1 3E-0075 ( 24_- VOU:.L( STAB_T RELAY) -------1 3T-2662 CIRCUIT_BREAKER AS (1§-~PERE) (RUNNING LIGHT~) _ -_-------2 SCREW-MACHINE 6V-8376 !8 - 32XO . 25 - rriL _____ __ ~~233 ______ ~_____ LOCKWASHER _,-------8 5l-4507 SCREW-MACHIN!=~2XO.875::_1m__ ________ SCREW-MACHINE 6 5M-6668 ( 8-32XO.?_§ - INL_ _------------------- -----1 CIRCUIT BREAKER AS (3D-AMPERE) 6N-9349 (HOOD TI L T ACTU~ TOR 1 ._----_2 SCREW-MACHINE 6Y-8376 (8-32XO.25-IN) ----~~. -2 LOCKWASHER 98-7233 ELECTRICAL
AND STARTING SYSTEM
340 --_._--_._--
-334 .,-._---
.---
285
ELECTRICAL AND STARTING SYSTEM 291-8387 PANEL GP-CIRCUIT REF GRAPHIC I---'N=O::...!T-=-E_----=-N=O:..___.._!R~E:.!..F _ 26 2 2
______
g 27 28
M M
29
2 _-"2"----
M
i03178585
{contd.}
PART NAME __'P:...!:A"_"R'_!.T_"N'""'U.::::Mc:::.BE=_:R.:________"'Q_:_TY:..____;_1 ~2 2. 4 5 6 (pRODUCT lEVELI 6T-3644 1 CIRCUIT BREAKER AS (20-AMPERE) (UNSWITCHED_BAT POWER TO_CASt ~~-!!;!Z~ 2 SCREW-MA~I-IINE ___{8-32XO._25-_!!!L J~B-7233 g ~_Q~~A~_HE_R 8T-4121 1 WASHER-HAR_Q(11X21X2~5-MMTHK) 8-=.T.;_--'4-'-1-=.38"----_=-2 _ _BOLT _( M6 X 1X 20 - MM)
2
~_______ 2
I
BREAKER
31 2 E 32 2 33 2 t--=3-'.4 __ --=2 E - ORDER BY THE CENTIMETER J - REQUIRES CORPORATE KEY M-METRIC PART Y-SEPARATE ILLUSTRATION
~!~~!~!
1
8T-4205 ~I~~~?_O 7X-7877
8 5
~"!-~~~~
2
1_31_-3_2_Q_1
L
SEE PAGE
_ _ _
I:lQqH.HO_)(1.5)(1§_~=MM":'-')'___c_:_~c_:_. WASHEE!-HARD (7.2X14.5X_g~J~M_TH'--'-'K-'-'}'___ . .__ . BOL T (M6X 1X 14 - ~ML___-,----_ _ STRIP-EDGING (17:_CM=EA-",C:..:_:H_L_) _ ~~~I:iER-HAR() {8.8X16X2-MM THK) -------------=8::..=0:.;:_0-,-T _
_
.
_
REFER TO ALL ILLUSTRATIONS OF THIS GROUP FOR AUXILIARY VIEWS
3 GRAPHIC
286
#1
ELECTRICAL
g015584:>3
AND STARTING SYSTEM
2 of 3
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 291- 8387 PANEL GP-CIRCUIT
BREAKER
(conta)
i03178585
14-27-29-2
24-25 32 24-26 16-23
13
2
34
30-31
5 3-10-12
VIEW A-A
GRAPHIC #2
SEBP3866-24
3 of 3
g01626555
ELECTRICAL
AND STARTING SYSTEM
287
ELECTRICAL
AND STARTING SYSTEM
235 - 8200 PLUG GP - CONNECTORENGINE HARNESS,
SIN: PART OF 235-1422 SMCS-1403, NOTE
____
COVER
1408
REF NO
1 __ 1A
i02951922
GRAPHIC REF
PART NAME PART NUMBER
~~~-~~~~
1
aT - 87-'-.:3"-.:_7 __
102-8806 ___
2
35-2093
GRAPHIC #1
ELECTRICAL
QTY
J
18
288
PROTECTIVE
KHXl-409 ENGINE AR-COMPLETE
1
2
3
4
SEE PAGE
5
1 8=--- _
1
PlUGAS _ ___:P'----=L=U=:G -,---=::SEAL _ KIT-J~~~EPTACLE (8-PIN ------,--_----'-(--=--:IN=C:::_:LUQE~_R_ECEPT~CLE---,---A=S--=&,--"W=E=DG=E'-L) STRAP-CABLE _m
AND STARTING
SYSTEM
_
901105455
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 241-0645 RECEPTACLE
GP-AUXILIARY
START
SIN:
K5K1243-UP PART OF 241-0639 BATTERY & WIRING GP ALSO AN ATTACHMENT SMCS-1463
i03091758
NOTE
REF NO
1------
1
GRAPHIC REF
PART NAME PART NUMBER
1
1
____:
E I_----=-E
____: __
M
__
=2
__
3:::___
.__:___
4 ------_._--.------5 6 ___:7__
M 1_----,--,---
M
_____,8o__ __;:9
_
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10 __ ----'----1____ 11 _---'--1 E-ORDER BY THE CENTIMETER M-METRIC PA_::___:R___:___T __
QTY
t
2
3
4
5
6
SEE PAGE
PRODUCT LEVEL)
290-6516 1 RECEP:rft.~~E:_ft.~ _ 1:=:-.::S:_-----=:-7=25=-1=---_ _:____ ___:___:T~RMI NAL - C~!!li___(__OO- GA, 1/2 - IN~OL T} 5P_-0-"---'7--'-4-'----7 CABLt_(OO-GA, BLACK) t17-CM) §P-QZ~! CABLE (OO·GA~_l_16--=C=M_,___) __ 189 -1899 1 __ T,---=E,,--,-,RtH NAL • R HJ5i ___:::6D - 42=-4-=---=6'---_1:____CLI P 5C-7261 4 NUT (M8X1 ,.25=--__,T_,_,Hc::_DL__) _ 85-2634 COVER AS 8T-4121 WASHE!!:HARO (11X21X2.~-MM THI{) 8T-4137 1 BOLT _(M1 OX1 .5X20-MML __. 8T·4224 8 WASHE_~_:HARD (8.8X16X2~M_M THK) 8T·7547 4 BO~,- {M!!~1_.?_5X30-MM _ ----'1__::46·6747 1 FILM-INFORMATI01U24-VOLT) __ 225-0313 f_ILM-WARNING_LJUMP START, RE~D OMM, U.S. L-------------t ?V-1771 1 GROM_¥_~T _ u
11
2-5-6
FENDER
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TOP VIEW VIEW A-A
GRAPHIC #1
SEBP3866-24
1 of 1
901531400
ELECTRICAL
AND STARTING SYSTEM
289
ELECTRICAL 180-0156
AND STARTING SYSTEM
SENSOR
MTG GP-LIFT POSITION
&
SIN: K5K1-UP PART OF 237-0235 ELECTRICAL AR i02554838
SMCS-5736 REF NO
NOTE ---,_
..
-_ ..
_- __
_- y
.._
--
2 3 4 5
..
_--_._
---
6 7 8
---- _.
M M
9 10 11 12 13 14 15 16
QTY
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126-274~ __ 3 1 166-0599 169-0417 1 1 179-7000 1 199-4064 ------1 8T-3490 214-3616 1 214-3617 1 - ...__ __ ._-_._._ -_ 130-5300 1 160-8500 2 - __ __ -----5C-7261 5 --- --------7X-0818 5 2 ----,._7X-7662 2 1 2 8T-4121 4 _"_'_--1 8T-4133 3 1 2 --BT-4137 1 8T-4223 2 .. 1 BT-4224 10 1 8T-4956 2 _ _-2 1 BT-4971 ----- _ _---1 9X-8256 2 ---2 1 1 1 1 1 1 2 2 1 1
_
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18 19 20 -'."_ M· METRIC PART Y -SEPARATE ILLUSTRATION --- _------
--
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.
ELECTRICAL
..
..
AND STARTING SYSTEM
---
...
,
4
SEE PAGE
6 (PRODUCT LEVEL)
5
---
-
--
~-
...
-
3
_
"'-_'
M M
- -
..
2
SPA9i::F!__(g~~(_)X9-MM TH~) ... __ .. -'-ROO ... __ ._-" ----- -----____ 302 SENS0B. __ \3P.:_POSI TI ON (qf_IL ARM - -_ .. --_" --BRACKET AS ._.- --NUT-WELD HA10X1.5-THD) ------_,-_ ---_"_ ---PLATE ,--"_ ._-----PLATE _----.. '_'---_ .-'--_C~IP _.,-------NUT (~§)(1 . g§ - TH[)L ____ ----- --'" --NUT_ {M8X1 .25- THDL __________-,_., - -------BOLT (M8X1.gpX45-MM) -_ .. ----ROD END ... _,_ ---- -WAS~~FI-_H~RD_ (11)(?1)(2. 5~MM THK) .. _ - ... _----- ... _ NUT {M10X1__:_§_:I!:Il?L ---- -_-B9L_IJ M1 OX 1 . 5X_~Q ~_MM}_ .__ ------ --WAS_H.E_R_· HARD ( 13 z. ~~g~-,-5X3 - MM THK) ~~~I--IEFI-~~FI[)_{8.8X16X2-MM TH~l _ --- ---_!3_0J.T {M12X1 .75.)(3_§_:MM) ----.- . -.---BOL,T _{_M6X1X30 - MMJ_ _ .. _ .. _---.... THK) WASHER (6.6X1_2X2·MM --- .. --
.. ----_
.'_'_"
17
290
PART NUMBER
1 -.. --1 ."- --------'_._--_,._--
M
M M M
PART NAME
GRAPHIC REF
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--
--
---
1 of 3
_
.. .. _--
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM SENSOR & MTG GP-LIFT
180-0156
POSITION
(contd.)
i02554838
I I~
I . I I
=ll-
FRONT VIEW
10-11-17 7 20-19
o
1-5-14-13
3
B~ y~
,
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RIGHT SIDE VIEW
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SECTION A-A
REFER TO ALL ILLUSTRATIONS OF THIS GROUP FOR AUXILIARY VIEWS
GRAPHIC #1
SEBP3866-24
6
B
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-----
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16-18
-,
g01282816
2 of 3
ELECTRICAL
AND STARTING SYSTEM
291
ELECTRICAL AND STARTING SYSTEM 180-0156 SENSOR & MTG GP-LIFT
POSITION
(contd.)
i02554838
SECTION C-C
VIEW B-B
GRAPHIC #2
292
ELECTRICAL
AND STARTING
SYSTEM
g01282811
3 of 3
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 239 - 4850 SENSOR & MTG- GP .. PRESSURE-LIFT PART OF 244-3253,
263-5255,
SIN: K5K1-UP 283-5021 CONTROLAR-AUTODIG, AR-PAYLOAD AN ATTACHMENT
CYLINDER OIL 244-4478
MONITOR
SMCS-1923 NOTE
i02397564
REF NO
GRAPHIC REF
1
1
2 ___ 3 ____ _Y_ 4___ ___ 5 ______ _
1 1 -'1 1
1
1
____________
PART NAME PART NUMBER
1
2
3
4
5
SEE PAGE
6
_:5~I:_-...!C:4376 _ ___:1'--------'-FITTING 6V -0852 164-6871
~y-~~~! ~21-3416 164-5567
1
3=J::__-1907
1_
6V-3965 3J-1907
__ __ 6 1 Y-SEPARATE ILLUSTRATION
QTY
CAP - DUST ADAPTER AS SEAL -a-RING SENsoRgfl-~!l_ESSURE (UFT CYLIN_!?EROIL) COUPLER AS-QUICK DISCONNEC-"-T'--_ SEAL - a - R:.::.I=NG"'--__ FITTING (QUICK DISCQNNEC=._T'-L) __ SEAL-O-RING
~
308
MAIN CONTROL VALVE
I I
3
4-6
GRAPHIC #1
SEBP3866-24
1 of 1
g01198997
ELECTRICAL
AND STARTING SYSTEM
293
ELECTRICAL 180-0157
AND STARTING SYSTEM
SENSOR
MTG GP-TILT POSITION
&
SIN: K5K1-1810 PART OF 237 -0235
ELECTRICAL AR
SMCS-5736 NOTE _ _
----,.
y
-
i02267004
REF NO 1 2 3 4 5 6
7
GRAPHIC REF 1 1 1 1 1 1 1
a
1
9
1
1 10 11 1 M 12 1 13 1 -- M 14 1 15 1 - --.-_ - ----_. __ . --._-M 16 1 M 17 1 M 18 1 M 19 1 20 1 M 21 1 22 1 1-M-METRIC PART Y -SEPARATE ILLUSTRATION M
294
ELECTRICAL
- PART NAME PART NUMBER
7X-7662 130-5300 169-0417 208-3908 210-5682 210-5683 213-0364 214-3616 214-3617 160-8500 4D-7794 5C-7261 7X-0818 7X-7729 8T-4121 8T-4136 8T-4137 8T-4189 8T-4195 8T-4224 8T-4971 9X-8256
AND STARTING SYSTEM
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEl)
ROD END 2 -_1 . ._-- CLIP .. _ SENSOR GP _POSIT ION (TI LT 1 1 1 COVER .. - - ------1 ARM AS - __ 1 COVER ---- - -~- - --AS BRACKET A§> 1 -_ 1 PLATE 1 PLATE -~.,--2 -_ ~lrUM8X1.25-THD) 1 CLIP {MaX1. g5-fi:![»--_--5 5 BOLT (M8X1.25~1§_-MMl 4 WASHER {11_~~5~~-MM II-liS} 6 WASHER- HARD ( 112<21X2 . 5 - MM THK 1 4 BOLT_.(M10X1.5X25-MML__ 2 BOLT (_M1QX__1_. 5X20· MM) 1 BOl:! (Mig 1 . 2~~gQ - MM) --4 BOl T lMJ OX1 .5X30-MMl 11 WASHER- HAflQ_{ 8. ax 16X2 - MM THK) 2 f}Q~T ( M6X1X30 - MMJ 2 W~SHER (6.6X12X?-MM THK) __
__
302 --'---._--
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-----
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1 of 2
SEBP3866-24
..
ELECTRICAL AND STARTING SYSTEM 180-0157
SENSOR & MTG GP-TILT
22-21-9
POSITION (contd.)
i02267004
20-12-3
[~-w: 10
__
::::::::-,-I -'--
TOP VIEW
11
SECTION A-A
SECTION
C-C
SENSOR WIRING
4
5 15-17
13-20 SECTION
B-B
RIGHT SIDE VIEW GRAPHIC #1 SEBP3866-24
2 of 2
g01137016
ELECTRICAL
AND STARTING SYSTEM
295
AND STARTING SYSTEM
ELECTRICAL
SENSOR & MTG GP-TILT POSITION
303-2243
SIN: K5K1811-2121 PART OF 237 -0235 ELECTRICAL AR SMCS-5736
i03039236
REF NO
NOTE
1Y -_._---
-.
M
-----
-
_
...
2 .34 5 6 7 a
9
PART NAME
GRAPHIC REF
-
... _-
--
QTY PART NUMBER 113-4339 1 1 168-6514 1 1 1 169-0417 1 1 249-4134 1 1 249-4135 1 - - ,----, .. _-_ ..... -------~-- -~--1 269-7250 1 1 275-0529 1 1 8T-3490 5 1 _ ..... _-302-5144 .. _----- -_._- 1 1 1 130-5300 1 4D-7794 1 5P-9085 1 1 1 7X-0818 . ~____ _-----4 7X-7729 1 8T-0341 1 1 1 8T-4121 6 1 8T-4136 _1_ __ -_-- --~- .. 1 8T-4185 1 8T-4195 1 6 8T-4224 1 5 8T-4971 1 2 9X-8256 2 1 -
10 11 M 12 13 14 •.-. M 15 ----M 16 _M 17 M 18 -----19 --- -M 20 21 M-METRIC PART Y-SEPARATE ILLUSTRATION
296
ELECTRICAL
AND STARTING
_
..
SYSTEM
...
1
2
3
4
5
SEe 6
PAGE
jl-'HOOUCT lEVEL)
SPACER (10.5X18X21-MM THK) §FACER {10.74X17.14X50.8-MMTHK} SENSOR GP - POSITION (_I!QTARY) PLATE COVER ---_ - _. "_,_ PLATE BRACKET AS NUT-WELD (Ml0Xl.5-THDL __ ARM CLIP CLIP ._------------- CLIP - -BOLT (MaXi. 25X45-MM) WJ\S!:lER (1_1~?~~_3 - MMTHK L BOLT-SOCKET HEAD {Ml0X1.5X60-MM} WASHER- HARD {11 X21 X2. 5_~MMTHK} BOLT (Mi0X1.5X25-MMl BOLT (Ml0Xl.5X50-MMl BOLT (Mi0X1~~_3_0-MM) WASHER-HARD (8.~~1t3X2-MM THI() __ BOLT (M_§~.1X30-MM) WAS!ji:R__{_§_.6X12X2-MM Tt!~
--- -_._---
...
--
302 ------
___
_.
_
-
-----
1 of 2
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM SENSOR & MTG GP-TILT
303-2243
POSITION
(contd.)
i03039236
11
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I
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SE8P3866-24
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ELECTRICAL
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297
ELECTRICAL AND STARTING SYSTEM 303-2243
SENSOR
MTG GP-TILT POSITION
&
SIN: K5K2122-UP PART OF 237 -0235 ELECTRICAL AR SMCS-5736
i03132263
REF NOTE C --~.-.-.
GRAPHIC REF PART NUMBER 1 123-3202_ 1 168-6514 1 169-0417 ... _----
NO 1 2 3 4 5 6 7
PART NAME CTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
STRAP-CABLE .'._--_ --'--'-SPACER (1 O. 74 X 17 . 14~§_Q.! 8 . MM THK) -_. --'.----_._----------y 1 SENSOR GP-POSInO~ {ROTARY} 302 .._. ----.1 249-4134 1 PLATE -_,. --- ---. __ -_ .. _---_. -_._._----------- -1 249-4135 1 - COVER .---_._---------1 1 269-7250 PLATE _ .._-------- ..--------- .. _ . 1 1 .,-----275-0529 BRACKET ._._----- AS -------M 1 8T-3612 5 ~lJT -~EL[) (MJl~L 25- THO) - __ . __ .. ---------M 1 8T-3490 5 _~lJT ~W_~_LP_(M1OX1 .5- THDl_ -- .. _--_. 8 -- ._----- 1 1 302-5144 ARM -_._- __ ._. --- -_. _-_9 1 1 CLIP __ .... _----_ ..4D-7794 _ .__ --_ .. ._----- "_ .. _------------10 1 7X-7729 4 W~~I-IEfU 11)(?~)(?- MM THK) _,_,. ------------.--CM 11 __ ._'.'-1 8T-0338 5 BOL T - SOCKET HEAD! M8X1 . 25X45 - MML_ -.- ... _-_. ----_, ---_.M 12 ..... - ._ . -----_ .._-_. --- 1 --_ .. BOL T - SOCKET HEAD JM10X1 .5X60-MM) --- 1 ..- ........ .._-- ---8T-0341 -13 -C 1 8T-4121 5 WASHER· HARD L11 X21 X2. 5 - MM THK_} -----CM 14 1 8T-4136 7 BOLT (1v11Q)(1·!5)(g!.i~MM) -_-_ --... ... --.-----15 BOLT (Ml0X1 .~.?$_;!O-MM) ____ 1 8T-4195 2 --- CM --_._--_._._ ... --16 1 8T -4224 5 WASHER-HARD ( 8. 8X16X2~M~ __THK) ..._-------_._--,_ --_. -_._----M 17 1 8T-4971 2 ______ E!_9'=LlM_~_>s_1 X30 - MM) -18 1 9X-82S6 2 WA~I-II:f! {6.6X12X2-MM THK) __ -_.- .--C - CHANGE FROM PREVIOUS TYPE M-METRIC PART Y-SEPARATE ILLUSTRATION ...... ._----
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1
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'
"-'''-'
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---
298
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ELECTRICAL
---
--
---
AND STARTING SYSTEM
1 of 2
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 303-2243
SENSOR & MTG GP-TILT
~
POSITION
(contd.)
~_____
i03132263
IT
_=_
D_=~
\ I BUCKET CONTROL
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3
4
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8
SECTION A-A
GRAPHIC #1
SEBP3866-24
2 of 2
g01616274
ELECTRICAL
AND STARTING SYSTEM
299
..4
ELECTRICAL AND STARTING SYSTEM
SENSOR GP-ENGINE
238-4808 PART OF 235-1422, SMCS-1718, 1906, 1907, 1928, 1929, 7400 REF NO
NOTE
-------_.
_,_ -.-
y
4
y
5 6 7 B
Y Y Y
y Y - _-_
-_
...
9 10 11 11A 12 12A
--
--,.
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----
13 13A -
--
14 14A --_._-----
1 1 1 1 1 1 1 1 1 1 .._1 1 1 1 1 1 1 1 -1 1 1 1 1 1 1 1 1 1
15 16 17 -- ._-_18 -M-METRIC PART Y - SEPARATI:_IlLUSTRATION M
~-
300
ELECTRICAL
1917,
1923,
1924, i02242404 PART NAME
GRAPHIC REF
1 2 3 3A
1912,
SIN: KHX1-UP 235-1424, 291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT
PART NUMBER
QTY
3E-2332 9X-0262
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
171-6718 3K-0360 105-7704
197-8391 197-8392 197-8393 197-8394 210-1747 236-6220
236-6221 244-3712 --
214-7568 9S-4191
169-5861 -
5P-7814 3K-8460 183-3406 6V-5049 95-4191
183-7263 3J-7354 9S-8002 3E-4352 6V-3940 6V-5048 6V-5049
AND STARTING SYSTEM
----
1
1 1
1 1
1 1 1 1 1 1 1
1
2
3
s
4
ELBOW ------_.-.
6
SEE PAGE
(PRODUCTLEVELl
-
-
-------
----
_ ...
__ ...
ADAPTER ------._, TEE AS ._ .. -_-'--SEAL-O-RING TEE ---_ .. -. -SENSQRGP- T~~PERAl!JRE (AIR INLET MANIFOLD) _ SENSO~_GP - TEMPERATURE lW~II:R I COOLANT) SENSORg!:-~f!E~~URE {ATMOSPHERIC} SENSO~ GP - PRE_SSURE(_!:NGINE OIL) SENSO~GP-PR~~?URE (~QOST) SENSORGP - PRESSURE ( INJ~_C_1:r~NACTUATION) SENSOR_GP-SPEEO {ENGINE TIMING} ..... --- PLUG AS----SEAL-O-RING ----------PLU@._-O - RIN~ - --- PLUG AS SEAl- 0 -_f!11'&__ PLUG -----.--------~_,=-UG AS _________________ SEAL-O-RING _._----.-----PLUG~O-RING_ ._._-PLUG AS_"--.. ---__ SEAL-9:_!1ING _________ - PLUG-O-RING __ WAS!:!_ER - HARD__(8. 8X20. 5X2 . 5 - MMTHK) BOLTJ M8X 1~_?5X25 - M~) SEAL-O·RING ----SEAL-O-RING -_ .. _----
-
-
-
---
314 316 305 306 307 310 312 ---
---
_._-
--
--
--
1 of 2
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 238-4808 SENSOR GP-ENGINE
(contd.)
i02242404
4
TOP VIEW 5
13-13A
6
7
10
15-16
, o
/
-I
I
LJ
LEFT SIDE VIEW GRAPHIC #1 SEBP3866-24
2 of 2
g01118746
ELECTRICAL
AND STARTING SYSTEM
301
ELECTRICAL AND STARTING SYSTEM 169-0417 SENSOR GP-POSITION PART OF 180-0156 SMCS-4269,
5702,
5736,
SIN: K5K1-UP 140-DEGREE SENSOR & MTG GP-LIFT POSITION, 180-0157, GP-TILT POSITION 5737,
303-2243
SENSOR & MTG i02267066
7494 PART NAME
PART NUMBER
______
~~
QTY
1
2
3
4
SEE PAGE
5
~
~1~02~-~8~80~3~~1~_~K~I~T~-R=E=C=E:P~T~A=C~LE~(3-PIN) ~ ___ I:...:_:N.::_;CL=U=DES RECEPTACLE AS AND V'_E_Q~E} _ . PIN-CONNECTOR (16-GA TO .1_?-GA::..:L 3 9X-3401 WEDGE-REC~!'TACLE LOCK (3-PIN} 3E-3371 1 TUBE-HEAT SHRINK (10.85-MM DIAl (5-CM) 119-3662 _ SLEEVE (17-GM), _ 9X-1813 1 _f!::~P 1 7 172 -1482 2 SCREW-MACHINE {M3XO.5X§_-MM) M 8 1 3E-8048 -~--.-~--.------- .-----~-~-------E - ORDER BY THE CENTIMETER M-METRIC PART ---------_ .... _-_ ...
1____________________________
_
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_ 1
_ _
3 4 VIEW
GRAPHIC
302
#1
ELECTRICAL
A-A
AND STARTING
SYSTEM
g00934905
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 194-6722
SENSOR GP-PRESSURE
SIN: K5K1-UP PART OF 241-0640 WIRING GP-ENGINE SMCS-1408, NOTE
1925,
REF NO
I_---=E:__
1
1
2__
7494
GRAPHIC REF
i03260203 PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
PRODUCT LEVEL)
1
9X-1813 SLEEVE _P~-CM) _ 155-2260 KIT -CONNECTING PLUG (3~f>IflJl __ _ _ _ __lINCLUDES PLUG_AS, WEDGE & INTERFACE SEAL_) ___ --=;.3, __ 1 ~18_Q-9340 3 SOCKET-CONNECTOR -----_·-----1 E - ORDER _BY THE CENTIMETE,..:..:._R __ ---------,
_
2
3
VIEW A-A
GRAPHIC
SEBP3866-24
#1
1 of 1
g01381175
ELECTRICAL
AND STARTING SYSTEM
303
ELECTRICAL
AND STARTING SYSTEM
194 - 6725 SENSOR GP- PRESSURE SIN: KHX1-UP PART OF 237-9823 FILTER & LINES GP-FUEL ALSO AN ATTACHMENT SMCS-1408,
1925,
REF NO
NOTE
E
1
i03260080
7494
GRAPHIC REF
PART NAME PART NUMBER
1
9X-1813 155-2260
2 -
3 1 BY THE CENTIMETER
E-ORDER
180-9340
QTY - -
1 .__ 3
1
2
3
SLEEVE
4
5
6
PRODUCT
(34-CM.'---
_~p
SEE PAGE
LEVEL)
_
-<:;Q~~I:<:;n~G PLUG (3 - PINt. ----'(~I=NC=l=UDE.§i_ PLUG AS, INTE:_RFACE
.
•
SEAL &._:_:W=ED=--:G=E:_L_l
_
SOCKET-CONNECTOR
2
3
VIEW A-A
GRAPHIC
304
#1
ELECTRICAL
AND STARTING SYSTEM
g01662003
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 197-8393
SENSOR GP-PRESSURE
SIN: KHX1-UP PART OF 238-4808 SENSOR GP-ENGINE ALSO AN ATTACHMENT SMCS-1408, NOTE 1
1925,
GRAPHIC REF
-'-'
___:_1
2
GRAPHIC
SEBP3866-24
i03254640
7494
REF NO
PART NUMBER
aTY
PART NAME \ 2 3 4 5
seE 6
_:c1-=-61.:_-_:c1...:_70=3o_____;_1_--=-SE=N=S-=-OR:.:_.=G.E_flBf~~lLRU ATMOSPHER I~ AI 6V-5049 SEAl-O-RING
#1
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PAGE
PRODUCT LEVel
!!L _
g00855973
ELECTRICAL
AND STARTING SYSTEM
305
ELECTRICAL AND STARTING SYSTEM 197-8394 SENSOR GP-PRESSURE SIN: KHX1-UP PART OF 238-4808 SENSOR GP-ENGINE ALSO AN ATTACHMENT SMCS-1408, NOTE
1925,
REF NO
i03254646
7494
GRAPHIC REF
PART NAME PART NUMBER
ELECTRICAL
1
2
3
4
SEE PAGE
5
GRAPHIC #1
306
QTY
AND STARTING SYSTEM
900856107
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 210-1747 SENSOR GP-PRESSURE SIN: KHX1-UP PART OF 238-4808 SENSOR GP-ENGINE ALSO AN ATTACHMENT SMCS-1408, NOTE
GRAPHIC
SEBP3866-24
REF NO
1925,
7494
GRAPHIC REF
i03254645 SEE
PART NAME PART NUMBER
QTY
1
2
3
4
PAGE
5
#1
1 of 1
900856107
ELECTRICAL
AND STARTING SYSTEM
307
ELECTRICAL AND STARTING SYSTEM 221-3416
SENSOR GP- PRESSURE
SIN: K5K1-UP PART OF 239-4850 SENSOR & MTG GP-PRESSURE AN ATTACHMENT SMCS-1408,
1925,
REF NO
NOTE
____________
7494
GRAPHIC REF
1___
i02343587 QTY
_:_1
~155-2260
_1
1 1
180-9340 155-2276
3 1
1
__________ _g__ 3
SEe
PART NAME PART NUMBER
1
2
3
4
5
6
PAGE
(PRODUCT lEVEl)
KIT -cONIi~gU~_~ PLUG l3::_-_:P_-=--:IN"--1) liNCLUDES PLUG AS AND WEDGE) SOCKET -CON~_~CJ9R_ _ __WEDGE-PLUG LOCK (3-PIN)
_ _ •
VIEW A-A
)----
)-----
'-
GRAPHIC #1
308
ELECTRICAL
AND STARTING
SYSTEM
gOl175734
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 224 -4536 SENSOR GP - PRESSURE SIN: KHX1·UP PART OF 236·6220 SENSOR GP·PRESSURE ALSO AN ATTACHMENT SMCS·1408, REF NO
NOTE
..
7494
GRAPHIC REF
i02294161 PART NAME PART NUMBER
QTY
2
1 1
9X·1813 155-2260
1
3
1
194·5226
3
194-5227 155·2276
3
E
_
1925,
1
_.-
1 -----
4
--.---.~.--
-
-----
--
1
1
1
2
3
4
5
6
SEE PAGE
(PRODUC r LEVEL)
SLEEVE (35-CM) KIT-CONNECTING PLUG _(3-PIN) (INCLUDES PLUG AS I WEDGES & INTERFACE SEAL) WIR!= AS_::HARNE~§j 16-GA IO_18-GA} --------ORWIRE AS-HARNESS llj-GA WIRE) WEDGE-PLUG LOCK (3-~IN)
E - ORDER BY THE CENTIMETER
---
-
--
--------
A
2 -,
-
§§
j_l3~
\
------'---
p~
J
A
GRAPHIC
#1
SEBP3866-24
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4
VIEW A-A g01040301
ELECTRICAL
AND STARTING SYSTEM
309
ELECTRICAL AND STARTING SYSTEM 236 - 6220 SENSOR GP - PRESSURE SIN: KHX1-UP PART OF 238-4808 SENSOR GP-ENGINE ALSO AN ATTACHMENT SMCS-1408,
1925,
REF NO
NOTE
__ Y
1 2
7494
GRAPHIC REF
1 1
i03254628 PART NUMBER
214-7567 224-4536
SEE PAGE
QTY
1
------
SENSOR GP-PRESSURE (INJECTION
--------
-----
ACTUATION)
--
3=O=9
Y -SEPARATE ILLUSTRATION
2
GRAPHIC #1
310
ELECTRICAL
AND STARTING SYSTEM
g01054528
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM ; 193-2550 PART OF 249-8173,
SMCS-1907,
TORQUECONVERTER
i02961526
1912,3175,4803,7493
REF NO
NOTE
249-8175
SENSORGP-SPEED
SIN: DGB1-UP; DGC1-UP GEAR GP-OUTPUT TRANSFER, 241-9022 & HOUSING GP ALSO AN ATTACHMENT
-
GRAPHIC REF
PART NAME
PART NUMBER
aTY
1
2
3
4
5
6
SEE PAGE
(pRODUCT LEVel)
_ KIT -RECEPTACLE (_~: _ :_P=IN_;__,l,-_ ----1________________ (INCLUDES RECEPTACLE ~S & WEDQ~_) 1 3 _:1 _::9=X___:3::_4~-=-01.:_____=2'_____:_PI=_=N(;()NN~CTOR (16 - GA TO 18 - GA) __ E _ 4 1 --=-9_X----'1-=..8_1'-.3=----__ ----"-S=LE=E'-'-V=-E __.__(1--'.4___c-C=M'-L.) _ ------------------1 E - ORDER BY THE CENTIMETER ---------------------_--------------------
1
1
2
1
-
171
- 53=._4-'--=9 _ _____c_1_--:=-STc_R;.;_;A-'-p ----"M;.;_;A'-'-'RK-=E'-'-'R
102-8802
1
----1
A 1
a:::::::::::::::::
~::::::::::~::r -0
2
I
_L-
I
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tl
J
J JI
., A
3
VIEWA-A
GRAPHIC
#1
SEBP3866-24
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g01490456
ELECTRICAL
AND STARTING SYSTEM
311
ELECTRICAL AND STARTING SYSTEM 236-6221 SENSOR GP-SPEED SIN: KHX1-UP PART OF 238'-4808 SENSOR GP-ENGINE ALSO AN ATTACHMENT SMCS-1907, NOTE
1912,
REF NO
3175,
GRAPHIC REF
4803,
PART NAME PART NUMBER
GRAPHIC #1
312
ELECTRiCAL
i03260824
7493 QTY
I
2
3
4
SEE PAGE
5
AND STARTING SYSTEM
g01013894
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 145 - 7028 SENSOR GP - TEMPERATURE SIN: DGB1-UP; DGC1-UP; K5Kl-UP PART OF 247 -7830 CONTROL GP- TRANSMISSION HYD, 241-0640 ALSO AN ATTACHMENT SMCS-1408, 1906, 1919, 1921, 30n, 3194, 429T, 509T REF NO
NOTE
1
1928,
1929, i02997040 PART NAME
GRAPHIC REF
PART NUMBER
1
.. _-
1922,
CTY
1
1
102-8802
2
3
4
5
2 3 4
J - ORDER
1
153-5043 8T-8729 3E-3365
1 1
6
(PRODUCT
KIT-RECEPTACLE (!~~I..,!JDE§
J
SLEEVE
(2·PIN)
PIN-CONNECTOR
1
WEDGE-RECEPTACLE
(16-GA
~
TO 18-GA)
LOCK (2-PIN) _ ...
t--
I
AS & WEDGE L_
(3-DM}
2
f---
~
[
I
-- --_
___
..
..__ ...
...
1
l
r--
SEE PAGE
LEVEL)
B!=CEPTACLE
BY THE DEC IMETER
(
WIRING GP-ENGINE
~
I
I
'--
I
--,A I
'I I -.JA
.IFf
~
J10 3
~~4 VIEW
GRAPHIC #1
SEBP3866-24
A-A
1 of 1
900334570
ELECTRICAL
AND STARTING SYSTEM
313
ELECTRICAL AND STARTING SYSTEM 197-8391 SENSOR GP-TEMPERATURE SIN: KHX1~UP PART OF 238~4808 SENSORGP~ENGINE ALSO AN ATTACHMENT TYPE 1 SMCS-1408, 1906, 1919, 1921, 3011, 3194, 429T, 509T NOTE
REF NO
1
GRAPHIC REF
1922,
1928,
1929, i02938842 PART NAME
PART NUMBER
QTY
1
130-9811
1
1
137-6645
1
---.---
2
8L-2786
1
2
3
4
SEE PAGE
5
SENSOR ---_-_--- GP- TEMPERATURE - ---- ----PAD SEAL-O-RING ---------.-.--- --
-
...------1
2
GRAPHIC #1
314
ELECTRICAL
AND STARTING
SYSTEM
900656011
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 197 -8391
SENSOR GP - TEMPERATURE
SIN: KHX,-UP PART OF 238-4808 SENSOR GP-ENGINE ALSO AN ATTACHMENT TYPE 2 SMCS-1408, 1906, 1919, 1921, 301T, 3194, 429T, 509T NOTE
REF NO
C
1
GRAPHIC REF
1928,
1929, i02939540 PART NAME
PART NUMBER
1
1 2 1 C - CHANGE FROMPREVIOUS TYPE
1--------
1922,
264-4297 137-6645 8L-2786
QTY
1
1
2
3
4
5
5
(PRODUCT
SEE PAGE
LEVEL)
SENSOR GP- TEMPERATURE PAD SEAL-O-RING
---------------1
2
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901164268
ELECTRICAL
AND STARTING SYSTEM
315
ELECTRICAL 197-8392
AND STARTING SYSTEM SENSOR GP-TEMPERATURE
SIN: KHX1-UP PART OF 238-4808 SENSORGP-ENGINE ALSO AN ATTACHMENT TYPE 1 SMCS-1408, 1906, 1919, 1921, 3011, 3194, 429T, 509T REF NO
NOTE
1
-------
.-
-_
..
2
GRAPHIC REF
1922,
1929, i03151493 PART NAME
PART NUMBER
1
130-9811
1
137-6645 6V-6609
1
1928,
CTY
1
1
2
3
SEE PAGE
5
4
SENSOR --~--- -GP- TEMPERATURE ------------PAD SEAL-O-RING - --
-
--
- -
2
GRAPHIC #1
316
ELECTRICAL
AND STARTING SYSTEM
g00856005
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 197-8392
SENSOR GP-TEMPERATURE
SIN: KHX1-UP PART OF 238-4808 SENSOR GP-ENGINE ALSO AN ATTACHMENT TYPE 2 SMCS-1408, 1906, 1919, 1921, 3011, 3194, 429T, 509T NOTE
REF NO
GRAPHIC REF
c
1922,
1928,
1929, i02864759 PART NAME
PART NUMBER
264-4297
QTY
1
1
2
3
4
5
6
SEE PAGE
(PRODUCI LEVEL)
SENSOR GP-TEMPERATURE
______________ 1~ ~13~7~-~66~4~5--~1--~~P~A=D~~~--------------------2 1 6V-6609 1 SEAL-O-RING C·~CHAc-CN'--::-G-=E--=F--==RO'---M-P-R-E-VI-'O'--U-S-T-Y-PE----=--=~='---~-------""=-"==----=----'--'-"=-------------------------------I
1
2
-
/
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(,
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1
GRAPHIC #1
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901164268
ELECTRICAL
AND STARTING SYSTEM
317
ELECTRICAL AND STARTING SYSTEM 263-6353
STARTING AID AR-ETHER SIN: K5K1-UP AN ATTACHMENT
SMCS-1456
i02394556 PART NAME
NOTE
PART NUMBER
y Y
261-3802 263-6667
Y-SEp~R~TE__!_U:@]JIA~~T_I--,-ON
QTY
1 1
1
2
3
4
5
SEE 6
(pROOUCl LEVEL)
STAF!_TING AID GP-ETHER WIRING GP-ETHER STARTING AID ~
PAGE
321
441 _
318
ELECTRICAL
AND STARTING SYSTEM
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 249-9223 STARTING AID
GP-WIRING
SIN: KHX1-UP 24-VOLT PART OF 235-1422 ENGINE AR-COMPLETE TYPE 1 SMCS-1090
i02485087
REF NO
NOTE
____ _____ •__ E=--
GRAPHIC REF
-'-1_ 2~
y
3 4 5 6
M M
PART NAME PART NUMBER
_1.:__ ~1 -'--
1
2
3
4
SEE PAGE
5
_:::_3E=--_4:...:=3...::;.5=-2_-=2 __ WASHER-HARD (8.8X20.5X2.5-MM THK) 229-8~8~5~1 __ ~ __ -=CA~B=L~E~A~S ~~~~~~--'6~V_-_:::_90=2::..::3'-----'-TUB~ = !jEA T SHR I NK (1 2 • 7 -MM D I A) (3 -CM) 030-1712 TERMINAL - RING ( 2 -GA,_§. 35 -M~1), 135-2543 BOOT 223-7577 1 SWITCH GP-MAGNETIC (AIR INLET HEATER 6~'-'-V_2=..;3:;....;lc..o.7 __ ____;4_--=B--=-0=-L T-,-----,,(M8X!•2!>~3=-=O,,---_M_M L; 6V-5192 BOLT -SOCKET HEAD (M8X1 .25X30-MMt 58-5492 WASHER 9M-1974 5 WASHER-HARD (8.8X16X2-MM THKl_ __=_5~P __ -7~9'-'-7...:::.0 __ --=2__ ____;N~UT-'-----"(_M~8~X~1~.2~~T!jql 210- 3321 2 STUD ( M8X 1 .25 - THO)
_---'-
7 ____ M ~ ____; 8 ____ _____:9=__ 1 E - ORDER BY THE CENTIMETER M - METRIC PART Y - SEPARf, II: )LLUSTRAT-=.I::::_;ON..:__
VIEW A-A
QTY
~ •
339 •
• •
__
00
8
1-6-9 "VI.WS-S
2
~--~
--=~O _-=-J£b==~ __-\ -
====-=- --=-====-=5-7 GRAPHIC
3
LEFT SIDE VIEW
#1
SEBP3866-24
4-7
1 of 1
g01215621
ELECTRICAL
AND STARTING SYSTEM
319
ELECTRICAL AND STARTING SYSTEM 249-9223 STARTING AID
GP-WIRING
SIN:
KHX1-UP 24-VOLT PART OF 235-1422,235-1424,291-9171 ENGINE AR-COMPLETE ALSO AN ATTACHMENT TYPE 2 SMCS-1090
i02616593
NOTE
REF NO
Y
1
PART NAME
GRAPHIC REF
I
2
3
4
SEE PAGE
5
338
1
-----
----------1
------------
LEFT SIDE VIEW OF ENGINE GRAPHIC #1 320
ELECTRICAL
AND STARTING
SYSTEM
g01312265
1 of 1
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 261-3802 STARTING
AID GP .. ETHER
SIN: K5K1-UP PART OF 263-6353 STARTING AID AR-ETHER AN ATTACHMENT SMCS-1456 NOTE
---
Y _.
-----
_.
M M M M .. -----------E A -------
.
6 7 8 9 10 11 12 13 - -_14 15 16 17 18 19 20 21 22
PART NAME
GRAPHIC REF
1 2 3 4 5 -
M
M
i02756555
REF NO
-
--
_-------
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -_
..
PART NUMBER
QTY
3Y-2888 5P-6313 5P-6314 ----------_.7N-2059 9R-2081 6V-8224 - -~ 9R-SOO8 -- -_-_--_ .. 239-1134 241-4194 258-0733 263-1774 ---~-.-.-. 130-5300 3J-1907 5C-7261 6V-1889 6V-2686 8T-4121 8T-4133 8T-4189 8T-4191 8T·4195 8T·4224 --.. ~- --- ..--174-9169
1 1 1 1 1 1 1 1 1 1 -"_ 1 1 1 1 1 6 9 1 4 3 5 5
-
..
7N-0296
1
1
2
3
4
5
6
SEE PAGE
(pRODUCT LEVEL)
CONNECTOR NUT {5/16-24-THD} SLEEVE CLAMP AS _. __ .._-- ---_ ---BRACKET AS ._-- NUT-WELD {Ml0Xl .15-THD} SPACER (11X20X6-MMTHK) .... VALVE GP-ETHER STARTING (24-VOLlJ ._FITTING AS (CONTROLL ATOMIZER AS PLATE AS ---CLIP --.SEAL-O-RING -NUT (M8X1 .25-THD) CLIP ._- ------------------_ CLIP .... -. WASHER- HARD {11 X21 X2 .5 - MMTHK L_____ NUT (M10X1.5-THDL_ __ BOLT (M8Xl. 25X20-MML_ BOLT (M1 OX1 .5X16-MM) ____ BOLT (M10Xl.5X30-MM) ~~§HER - H~_I!D ( B . BX 16X2 - MM THK) TUBE {160-_QMl
--
.. -
-
358
.._----
-.---_--
...
CYLINDER AS-ETHER (MUST BE PROCURED LOCALLY FROMYOUR CATERPILLAR DEALERL
A-NOT PART OF THIS GROUP E-ORDER BY THE CENTIMETER M-METRIC PART Y-SEPARATE ILLUSTRATION
SEBP3866-24
1 of 2
ELECTRICAL
AND STARTING SYSTEM
321
ELECTRICAL AND STARTING SYSTEM 261-3802 STARTING AID GP-ETHER
i02756555
(contd.)
19-16-15 22
10 16-20
VIEW OF AREA A
GRAPHIC
322
#1
ELECTRICAL
VIEW OF AREA
B
AND STARTING SYSTEM
g01380663
2 of 2
SEBP3866-24
ELECTRICAL AND STARTING SYSTEM 111-4275
STARTING MOTORGP- ELECTRIC SIN:
K5K1-1242 24-VOLT PART OF 237-3995 INSTALLATION AR-ENGINE i02163007
SMCS-1453 NOTE
REF NO
M CYR
1 2
GRAPHIC REF
PART NAME PART NUMBER
1 1
1--"--'--'-'--------=--------'------=-=---
3 M ___
118-9573 207-1517 -------
----'--
8=--,-T-4191
----=-5_
8Y-9603
t----------------'----___!!_:!g~! 1S -7252 E
__
3
_-=3K:.:._3257
____4
______
QTY
_
-'--- __
~_
1 1 1 1
n~.:_!!Z!I______
1.
8T-4121
4
C - CHANGE FROM PREVIOUS TYPE E -ORDER BY THE CENTIMETER M-METRIC PART R-REMFG PART MAY BE AVAILABLE Y__-S_E_P~RATE ILLySTRATIO"!
1
2
3
4
SEE PAGE
5
BOLT-12 POINT HEAD t~10Xl.15-TH_..:..::O:.L) STARTING MOTORGP-ELECTRIC GASKET BOL_T_{Ml0X1.5X16-MM) _ CABLE AS-STARTING MOT.;:_O::..:.R _n_ TERMINAL-CABLE (OO-~, 1/2-IN BOLT} n______IT~fv1P-JA_L_-9ABLE (00 - 9A 3/8 - HLIi_Q_I,D CABl,UQQ.:_~ BLACKl {~~-C;fv1J n WASHER-HARD (11X21X2.5-MM-'-'TH;_.::K.;_(I _
_
325
_ ---f
_
J
n
_
_
_
2
/
3
GRAPHIC