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Information Component Table Tap Table Fluid Power Symbols Electrical Symbols
Schematic Machine Views Front Frame Rear Frame Tap Views
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EC-C1
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RENR8997-04 February 2013
938H/IT38H Wheel Loader Hydraulic System 938H:
IT38H:
MCC1-UP
JNJ1-UP
MJC1-UP JKM1-UP LKM1-UP
© 2013 Caterpillar, All Rights Reserved
Printed in U.S.A.
COMPONENT LOCATION Page 1 of 2 Descript ion
Part Number
Machine Schematic Location Location
Implement System Accumulator Gp -Pilot
275-7875
1
C-4, F-3
Accumulator. Gp - Ride Cntrl (Attch)
259-4685
2
D-1, F-1
Cylinder Gp -Lift
254-9037
3
C-3, F-2
Cylinder Gp - Tilt Tilt, High Lift
346-1093 346-1094
4
C-4, F-3
Filter Gp -Pump Case Drain
285-2235
5
C-8
Manidfold Gp -Relief
277-9660
6
D-8
Plate -Orifice
317-5574
7
B-4, F-3
Pump Gp - Implement / Steering
304-9308
8
D-8
Screen
9T-9227
9
C-7
Tank Gp -Hydraulic Oil
255-2421
15
C-7, B-6
Valve -Breaker Relief, Vacuum
258-2829
16
C-8
Valve Gp - 2 Function 2 Function w/ Ride Control (Attch) 3 Function (Attch) 3 Function w/ Ride Control (Attch) 4 Function (Attch)
336-3818 336-3819 336-3820 336-3821 336-3822
17
F-1, B-2
Valve Gp -Ball, Dead Engine
112-1817
18
C-4, F-3
Valve Gp - Mntng, Power Control
286-8970
19
D-7
Valve Gp - Pilot, 2 Funct. (Attch), 1 Joystick Pilot, 2 Funct., 2 Levers Pilot, 3 Funct. (Attch), 1 Joystick Pilot, 3 Funct. (Attch), 3 Levers Pilot, 4 Funct. (Attch), 1 Joystick Pilot, 4 Funct. (Attch), 4 Levers
261-8653 261-8654 261-8655 261-8656 261-8657 261-8658
20
F-5
Valve Gp -Ride Cntrl (Attach)
314-4008
21
C-1
Valve Gp -Tank Drain
245-5943
22
C-7
Steering System Cylinder Gp -Steering
314-9340
23
F-8
Pump Gp -HMU
322-4638
24
F-8
Pump Gp -Sec. Steer (Attch)
313-5855
25
E-8
Screen Gp
306-4025
26
D-8
Valve Gp -Check
128-6847
27
E-8
Valve Gp -Check
303-5974
28
C-8
9T-1013
29
E-8
317-0953
30
D-8
8J-6875
31
D-7
Valve Gp - Check, Sec. Steer (Attch) Valve Gp -Priority, Steering Valve Gp -Shuttle, Load Sense Note : Always Check Parts Manuals For Your Specific Machine.
COMPONENT LOCATION Page 2 of 2 Descrip tion
Part Number
Machine Schematic Location Location
Fan / Br ake System Cooler -Oil
282-2024
32
D-6
Filter Gp -Fan Return
244-1031
33
D-6
Manifold Gp -Brake / Fan
309-4907
34
C-6
Motor Gp - Fan Fan, Cold Start Attachment
265-4925 330-0826
35
D-6
Pump Gp -Fan
254-5145
36
C-7
Valve Gp -Ball, Dead Engine
112-1817
37
C-5
Valve Gp -Check
175-0447
38
D-6
Valve Gp - Check, Cooler Bypass
145-8983
39
D-6
332-1166
40
D-7
Valve Gp - Shutoff (Cold Start Attachment)
Axle Hy drau li c Syst em (Attach ment) Accmltr. Gp -Diff. Lck. (Attch)
245-2975
41
B-7, F-7
Manifold Gp - Mntng, Man. Frnt Diff. Lck. Mntng, Auto. Frnt / Rear Diff. Lck.
244-7139 244-7140
42
B-7, F-7
Pump Gp - Axle Oil Cooling (Attch)
273-1807
43
E-6
Screen Gp - Magnetic, Front Axle Cooling
251-6351
44
D-6
Screen Gp - Magnetic, Rear Axle Cooling
251-6351
45
E-6
Valve Gp - Relief,Axle Oil Clr Bypass
130-5202
46
E-6
8J-6875
47
D-8
311-1463
48
A-3, D-3
180-8585
49
A-4, D-3
112-1817
50
A-4, D-3
Valve Gp -Shuttle, Diff. Lck
Quick Coup ler (Attachment) Cylinder Gp - Quick Coupler (Attch) Manifold Gp - Cntrl, Quick Coupler (Attch) Valve Gp -Ball, Dead Engine
Note : Always Check Parts Manuals For Your Specific Machine.
TAP LOCATION
Tap Number G1
Description
Fan Motor Supply Pressure
Schematic Location D-7
G2
Fan Pump Load Sense Pressure
C-7
G3
Implement / Steering Pump Load Sense
D-8
G4
Implement / Steering Pump Discharge
D-8
G5
Steering Supply Pressure
E-8
G6
Schedule Oil Sampling (SOS)
D-6
G7
Implement Pilot Supply Pressure
G8
Brake Accumulator Pressure
D-6
G9
Implement Supply Pressure
E-3, B-4
G10
Fan / Brake Pump Discharge Pressure
C-7
G11
Implmnt / Str Pump Case Drain Airbleed
C-8
G12
Fan Motor Case Drain Airbleed
D-6
G13
Differential Lock Pressure
F-7
G14
Differential Lock Accumulator Pressure
F-7
F-3, C-4
FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS
MAIN AUX.
PUMP or MOTOR
SPRING (ADJUSTABLE)
VARIABILITY
CONTRO L VALVES
SPRING
FLUID CONDITIONER
LINE RESTRICTION (FIXED)
RESTRICTION
PRESSURE COMPENSATION
LINE RESTRICTION (VARIABLE)
2-SECTION PUMP
HYDRAULIC PNEUMATIC ENERGY TRIANGLES
TWO POSITION
PUMP: VARIABLE and PRESSURE COMPENSATED
ATTACHMENT
LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED
VALVES
VALVE ENVELOPES
ONE POSITION
VALVE PORTS
TWO-WAY
THREE POSITION
THREE-WAY
CONTROL VALVES
FOUR-WAY
CHECK VALVES
A B
A B
P T SHIFTED POSITION
P T NORMAL POSITION
INFINITE POSITION
SHUTTLE
SPRING LOADED
BASIC SYMBOL
PILOT CONTROLLED
FLUID STORAGE RESERVOIRS
VENTED
RETURN ABOVE FLUID LEVEL
PRESSURIZED
RETURN BELOW FLUID LEVEL
MEASUREMENT
PRESSURE
TEMPERATURE
ROTATING SHA FTS
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
SOLENOID
SOLENOID or MANUAL
SOLENOID and PILOT or MANUAL
SOLENOID and PILOT
SERVO
THERMAL
DETENT
MANUAL CONTROL SYMBOLS
PUSH-PULL LEVER
MANUAL SHUTOFF
RELEASED PRESSURE
EXTERNAL RETURN
SPRING LOADED
HYDRAULIC PUMPS VARIABLE DISPLACEMENT NON-COMPENSATED
LINES CROSSING
LINES JOINING
PEDAL
VARIABLE DISPLACEMENT NON-COMPENSATED
UNIDIRECTIONAL
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
COMPLETE
INTERNAL SUPPLY PRESSURE
HYDRAULIC AND PNEUMATIC CYLINDERS
SINGLE ACTING
HYDRAULIC MOTORS FIXED DISPLACEMENT
SPRING
REMOTE SUPPLY PRESSURE
SIMPLIFIED
CROSSING AND JOINING LINES
GAS CHARGED
PUSH BUTTON
PILOT CONTROL SYMBOLS
INTERNAL RETURN
ACCUMULATORS
FIXED DISPLACEMENT
GENERAL MANUAL
DOUBLE ACTING
INTERNAL PASSAGEWAYS INFINITE POSITIONING
FLOW IN ONE DIRECTION
THREE POSITION
PARALLEL FLOW
TWO POSITION
CROSS FLOW
FLOW ALLOWED IN EITHER DIRECTION
ELECTRICAL SYMBOLS Hydraulic Symbols (Electrical)
M
G Transducer (Fluid)
Transducer (Gas / Air)
Pressure Switch (Adjustable)
Pressure Switch
Generator
Electric Motor
Electrical Wire
Temperature Switch
Electrical Symbols (Electrical)
T
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
Wire Number Identifi cation Codes
Electrical Schematic Example
Hydraulic Schematic Example Current Standard
Current Standard Harness identification code This example indicates wire 135 in harness "AG".
Wire Circuit Number Identification
Wire Color
325-AG135 PK-14 325-PK Circuit Identification Number
Wire Color
Wire Gauge
Previous Standard Wire Color
Wire
325-PK-14 B Circuit Number Identification
A
Wire Gauge (EXAMPLE VALVE)
8
7
6
(23) CYLINDER GP STEERING 314-9340
(41) ACCUMULATOR GP DIFF. LOCK (ATCH) AXLE RESERVOIR 245-2975 (24) PUMP GP HMU 322-4638 L
DIFFERENTIALLOCK PROPORTIONAL SOLENOID
R
A
G14
DIFFERENTIAL LOCK
REARDIFFERENTIAL LOCK ON-OFF SOLENOID
PR
4
3
(20) VALVE GP PILOT 2ND FUNCTION, 2 LEVERS: 261-8654 2ND FUNCTION (ATCH), 1 JOYSTICK: 261-8653 3RD FUNCTION (ATCH), 3 LEVERS: 261-8656 3RD FUNCTION (ATCH), 1 JOYSTICK, 1 LEVER: 261-8655 4TH FUNCTION (ATCH), 4 LEVERS: 261-8658 4TH FUNCTION (ATCH), 1 JOYSTICK, 2 LEVER: 261-8657 NOTE E LEVER MOTION
REARAXLE
STEERING
F
5
ENGINE END FRAME
FORE
(4) CYLINDER GP (1) ACCUMULATOR GP TILT: 346-1093 PILOT TILT, HIGH LIFT (ATCH): 346-1094 275-7875 NOTE E
(18) VALVE GP DEAD ENGINE 112-1817 NOTE F
G13
DUMP
LOWER/ FLOAT
RACK
PILOTSHUTOFF SOLENOID
RH LIFT ARM
RAISE
LH LIFT ARM
RH LIFT ARM
4THFUNCTIONA PORTPILOT
LH LIFT ARM
LIFT
RAISE
HEADENDRIDE CONTROLSOLENOID RIDE CONTROL (ATTACHMENT)
LOWER
TILT
DUMP A1
SEE 4THFUNCTION WITHRIDE CONTROL
B1
a1
a2
B2
A2
DUMP
G7
3RDFUNCTIONA PORTPILOT
1
(17) VALVE GP 2ND FUNCTION: 336-3818 2ND FUNCTION W/ RIDECONTROL (ATCH): 336-3819 3RD FUNCTION (ATCH): 336-3820 3RD FUNCTION W/ RIDE CONTROL(ATCH): 336-3821 NOTE E (2) ACCUMULATOR GP RIDE CONTROL (ATCH) 259-4685
RACK
AFT
T CO
2
(3) CYLINDER GP LIFT 254-9037
F
3RDFUNCTION HEADENDRIDE (ATTACHMENT) CONTROLSOLENOID
B3
LOWER FLOAT
A3
a3
OPEN/RAISE
C1
LOWER/FLOATPILOT
C2
DUMPPILOT IMPLEMENTPILOTSUPPLY
(7) PLATE ORIFICE 317-5574
IMPLEMENTRETURN IMPLEMENTVALVESUPPLY IMPLEMENTLOADSENSE VALVEDRAIN
a1
b1
b2
a2
a3
b3
a4
T
RACK BACK PILOT
b4
RAISE PILOT
FLOAT
3RDFUNCTION B PORTPILOT
P
T LS P
E
M
D
(25) PUMP GP SEC. STEER (ATCH) 313-5855 NOTE E (26) SCREEN GP 306-4025 (30) VALVE GP PRIORITY, STEERING 317-0953 (6)MANIFOLD GP RELIEF 277-9660
C2
TC2
4THFUNCTION B PORTPILOT
TC1
AXLE OILCOOLING SUCTION
(43)PUMPGP AXLE OILCOOLING (ATCH) 273-1807 NOTE C NOTE E
HOLD
LOWER
A
T
B
C1
P
RACK BACK
RHLIFT ARM
HOLD
LS
QUICK COUPLERSUPPLY QUICK COUPLERRETURN
C0
P
HOLD RAISE
FRONTDIFFERENTIALLOCK
(46)VALVE GP RELIEF AXLE OIL COOLERBYPASS 130-5202 NOTE E
LHLIFT ARM
E
LS OUT
4THFUNCTIONA PORTPILOT
NOTE A
DR
3RDFUNCTIONA PORTPILOT
LS
CF
EF
(47) VALVE GP SHUTTLE DIFF. LOCK 8J-6875
b1
b2 RAISE
RACK BACK
b3 CLOSE/LOWER
DUMPPILOT
(31)VALVE GP SHUTTLE LOADSENSE 8J-6875
IMPLEMENTPILOTSUPPLY
(40)VALVE GP SHUTOFF COLDSTART(ATCH) 332-1166
G4 G3
IMPLEMENTVALVESUPPLY
(48) CYLINDER GP QUICK COUPLER (ATCH) 311-1463 (NOTE E) (50) VALVE GP QUICK COUPLER (ATTACHMENT) DEAD ENGINE 112-1817 NOTE E
QUICK COUPLER SOLENOID
RACK BACK PILOT RAISEPILOT
(44)SCREEN GP MAGNETIC 251-6351
QUICK COUPLERSUPPLY
NON-ENGINE END FRAME - 2ND AND 3RD FUNCTION
QUICK COUPLERRETURN FRONTDIFFERENTIALLOCK
(2) ACCUMULATOR GP RIDECONTROL(ATCH) 259-4685 NOTE E
G8
PS
PS1
(34) MANIFOLD GP CONTROL BRAKE / FAN 309-4907
FANCONTROL SOLENOID
HEADENDRIDE CONTROLSOLENOID HEADENDRIDE CONTROLSOLENOID
A1
TO SERVICE BRAKE VALVE TOPPORT(FRONTAXLE)
A2
TO SERVICE BRAKE VALVE (REARAXLE)
G2
(1) ACCUMULATOR (4) CYLINDER GP TILT: 346-1093 GP PILOT (18) VALVE GP TILT, HIGH LIFT 275-7875 DEAD ENGINE (ATCH): 346-1094 112-1817 NOTE E NOTE F
T
C2
LIFT
RAISE
C
LOWER
(37) VALVE GP DEAD ENGINE 112-1817
T1
PILOTSHUTOFF SOLENOID
(17) VALVE GP 4 FUNCTION (ATCH) 336-3822 NOTE E
3RDFUNCTION (ATTACHMENT)
TILT
DUMP A1
(21) VALVE GP RIDE CONTROL (ATCH) 314-4008 NOTE E
C1
(3) CYLINDER GP LIFT 254-9037
RACK
(15) TANK GP HYDRAULIC OIL 255-2421
D
FRONTAXLE
P
(9) SCREEN GP 9T-9227
DIFFERENTIAL LOCK
AXLE OILCOOLING SUCTION
(38)VALVE GP CHECK 175-0447 (33)FILTERGP FANRETURN 244-1031
LS
G10
AXLE RESERVOIR
4THFUNCTIONB PORTPILOT AXLE OILCOOLING RETURN
F
(36) PUMP GP FAN 254-5145 (NOTE B) (22) VALVE GP TANK DRAIN 245-5943
3RDFUNCTION B PORTPILOT
G12
G6
G11
VALVEDRAIN
(32)COOLER OIL 282-2024
(39)VALVE GP COOLERBYPASS 145-8983
G1
(28) VALVE GP CHECK 303-5974
IMPLEMENTLOADSENSE
(35)MOTORGP FAN:265-4925 ATCHFAN: 330-0826 NOTE E
POWERCONTROL SOLENOID
VTL
(5) FILTER GP CASE DRAIN 285-2235
(49) MANIFOLD GP CONTROL QUICK COUPLER (ATCH) 180-8585 (NOTE E)
IMPLEMENTRETURN
(19)VALVE GP MOUNTING POWERCONTROL 286-8970
LS
C
DUMP
LOWER/FLOATPILOT
(8) PUMP GP IMPLEMENT/ STEERING 304-9308 NOTE B
(16) VALVE GP BRKR RELIEF VACUUM 258-2829
G9
SEE 4THFUNCTION WITHRIDE CONTROL
AXLE OILCOOLING RETURN
(45)SCREENGP MAGNETIC 251-6351 NOTE E
(27) VALVE GP CHECK 128-6847
G5
C1
FRONTDIFF. LOCK ON-OFF SOLENOID
(42) MANIFOLD GP MOUNTING AUTO FRONT/ REAR DIFF. LOCK 244-7140 MANUALFRONT (29) VALVE GP DIFF. LOCK CHECK 244-7139 SEC. STEER NOTE E (ATCH) 9T-1013
4THFUNCTION (ATTACHMENT)
B1
a1
A2
B2
a2
DUMP
G7
B3
LOWER
A3
a3
B4
A4
OPEN/RAISE
RIDE CONTROL (ATTACHMENT)
a4
OPEN/RAISE
FLOAT
NOTEA: RESOLVEROMITTEDFROMLASTSECTIONIN VALVE STACK NOTE B : FAN/ IMPLEMENT/ STEERING PUMP DRIVE : ENGINE DRIVE RATIO = 1: 1
FRONTAXLE
H
NOTEC:AXLEOIL COOLINGPUMP DRIVE : ENGINE DRIVE RATIO = 1.5748 : 1
(7) PLATE ORIFICE 317-5574
H
FROM STEERING/ IMPLEMENT PRIORITY VALVE (41) ACCUMULATOR GP DIFF. LOCK (ATCH) 245-2975
B
NOTED: HIBERNATEENGINESPEED:600RPM LOW IDLEENGINESPEED: 800RPM RATEDENGINESPEED: 2100RPM HIGHIDLE ENGINESPEED: 2340RPM
T
4THFUNCTIO NAPORTPILOT
FLOAT
3RDFUNCTIO NAPORTPILOT
NOTE E : OPTIONALATTACHMENT
G9
LOWER/FLOATPILOT
LOWER
DUMP
NOTE F :DEADENG INE LOWERVALVE
DUMPPILOT
A
IMPLEMENTPILOTSUPPLY
HOLD
B
IMPLEMENTRETURN
P
IMPLEMENTVALVESUPPLY
RACK BACK
P
T
HOLD
LS
TC1
TC2
C2
P
A
HOLD
HOLD
LHLIFT ARM
LHLIFT ARM
HYDRAULICCIRCUIT COLORDESCRIPTI ONS IMPLEMENTANDSTEERINGPUMPOUTPUT PILOTCIRCUIT FANCONTROLCIRCUIT
RAISE
VALVEDRAIN
PR
RHLIFT ARM
C0
IMPLEMENTLOADSENSE
C1
RHLIFT ARM
C1
SUPPLYLINE DRAIN/ RETURNLINE BRAKECOOLINGCIRCUIT STEERINGCIRCUIT
RAISE PILOT
(15) TANK GP HYDRAULIC OIL 255-2421
COUPLERCYLINDERSANDCONTROLCIRCUIT
3RDFUNCTION B PORTPILOT
TILTCYLINDERCONTROLCIRCUIT
4THFUNCTION B PORTPILOT
3RDFUNCTIONCONTROLCIRCUIT
LS OUT
AXLE OILCOOLING RETURN
1
LIFTCYLINDERSANDRIDECONTROLCIRCUIT DIFFERENTIALLOCK CONTROLCIRCUIT
NOTEA
AXLE OILCOOLING SUCTION
BRAKECONTROLCIRCUIT
QUICK COUPLERSUPPLY
HYDRAULIC TANK
B
SECONDARYSTEERINGPUMPOUTPUT 4THFUNCTIONCONTROLCIRCUIT
RACK BACK PILOT
IMPLEMENTANDFANPUMPLOADSENSE CIRCUIT
QUICK COUPLERRETURN
IMPLEMENTLOADSENSECIRCUIT
FRONTDIFFERENTIALLOCK
DR 2
CO
b1
3
b2
RACK BACK
b3
RAISE
CLOSE/LOWER
b4
LINE PATTERNS
CLOSE/LOWER
PressureLine
T
Pilot / LoadSensingPressure
(42) MANIFOLD GP MOUNTING AUTO FRONT/ REAR DIFF.LOCK 244-7140 MANUAL FRONT DIFF. LOCK 244-7139 NOTE E
H
H
A
Drain/ ReturnLines
(49) MANIFOLD GP CONTROL QUICK COUPLER (ATCH) 180-8585 (NOTE E)
(48) CYLINDER GP QUICK COUPLER (ATCH) 311-1463 (NOTE E)
QUICK COUPLER (ATTACHMENT)
QUICK COUPLER SOLENOID
(50) VALVE GP DEAD ENGINE 112-1817 NOTE E
REAR AXLE
ComponentGroup Attachment AXLE RESERVOIR
AirLine DIFFERENTIAL LOCK
A
CALLOUTS YY
FRONTAXLE
Taps (Pressure,Sampling,Sensor)byletter
THIS SCHEMATICIS FORTHE 938H/IT38HWHEEL LOADERHYDRAULICSYSTEM
MEDIA NUMBER: RENR8997-04 SCHEMATICPART NUMBER: 258-8893, CHANGE: 06, VERSION: SCHEMATICPART NUMBER: 310-3567, CHANGE: 01, VERSION: -
DIFFERENTIAL LOCK CIRCUIT NON-ENGINE END FRAME - 4TH FUNCTION WITH RIDE CONTROL ATCH 8
7
6
5
4
3
Componentsareshowninstalledona fullyoperablemachinewiththekeyandengineoff, transmissionshifter inneutralandwithparkingbrakeset. RefertotheappropriateServiceManualforTroubleshooting,Specifications andSystemsOperations.
2
1
MACHINE COMPONENT LOCATIONS VIEW ALL CALLOUTS
25 15
26
28
29
30
31
44
46
24
49
23
2
3 17
16 50 43 4 39 32
48
35 9 40
1 21
MACHINE COMPONENT LOCATIONS VIEW ALL CALLOUTS
25
26
28
29
30
31
44
46
24
49
23
2
3
15
17
16 50 43 4 39 32
48
35 1
9
21
40
3
45 7
6 8
36
19
34
33
37
38
41
42
47
22
20
18
DIFFERENTIAL LOCK AND AXLE COOLING COMPONENT LOCAIONS VIEW ALL CALLOUTS
2 21 43
46
41
DIFFERENTIAL LOCK AND AXLE COOLING COMPONENT LOCAIONS VIEW ALL CALLOUTS
2 21 43
46
41
G14 44 45 G13
42
FAN / BRAKE COMPONENT LOCATIONS VIEW ALL CALLOUTS
36 G6 G12
G2 38
34
33
37 G8
FAN / BRAKE COMPONENT LOCATIONS VIEW ALL CALLOUTS
36 G6 G12
G2 38
34
33
37 G8 40
47 G10
35
G1
32
39
RIGHT SIDE, CENTER VIEW
RIGHT SIDE, REAR VIEW
IMPLEMENT COMPONENT LOCATIONS VIEW ALL CALLOUTS
15
16
G3
20
G11
9
G4
6
5
G14
IMPLEMENT COMPONENT LOCATIONS VIEW ALL CALLOUTS
20
G3
16
15
G11
9
G4
5
G14
6
G13
19 RIGHT SIDE, CENTER VIEW
3
4
22
50
48
1
49 17 7
18 G9
G7 RIGHT SIDE, FRONT
STEERING COMPONENT LOCATIONS VIEW ALL CALLOUTS
27
24
29
LOWER, LEFT SIDE, CENTER
28
30
25
23
31
G5
26
