787 SYSTEMS General Electric engines
Table of Contents SECTION
TITLE
1
Introduction
2
Structures
3
Equipment Centers
4
Flight Compartment
5
Common Core System
6
Display Crew Alerting System
7
Miscellaneous Systems
8
Electrical Power System
9
Communication Systems
10
Navigation Systems
11
Autoflight Systems
12
Fuel System
13
Auxiliary Power Unit
14
Powerplant
15
Hydraulic System
16
Landing Gear
17
Flight Controls
18
Environmental Systems
19
Fire Protection
20
Ice and Rain Protection
21
Cabin Systems
22
Lights
23
Airplane Doors and Windows
24
Cargo Handling System
25
Abbreviations and Acronyms
1 Introduction
Introduction
Introduction
1
Introduction About This Book
Features
•
Airplane Dimensions
This document presents a general technical description of the Boeing 787. It is based on the standard airplane, but also includes details of some of the most popular options.
The 787 design is a two engine, long range airplane with ETOPS (extended operation) certification. It is made in three models:
•
Airplane Ranges
•
Principal Characteristics
•
Airplane Differences
•
Airplane Servicing
The description of the airplane systems includes:
• • •
• • •
Over 50% of the airplane structure is made of carbon fiber reinforced plastic (CFRP) solid laminate.
System components Control and displays System operation.
For detailed information, or information on a specific customer airplane, refer to these publications: • • • • •
Airplane Flight Manual Operations Manual Airplane Maintenance Manual Configuration Specification Document Configuration Control Document.
If the information in this book does not agree with the information in any of these publications, the publications should be used.
These are some of the other features of the 787: • •
• • • • • • • • • •
Rev 1.0
787-8 787-9 787-10.
Lower cabin altitude of 6000 feet Increased humidity for flight crew, cabin crew and passenger comfort Large cabin windows Large format flight deck displays Integrated modular avionics Fly by wire flight control systems Hydraulic systems using 5000 psi Electrical power system with remote power distribution Electronic circuit breakers Electrical brake system No engine pneumatic bleed extraction (except cowl anti ice) Maintenance laptop.
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1-1
Introduction
197 ft 3 in (60.12m)
65 ft 0 in (19.81m)
18 ft 8 in (5.7m) 32 ft 2 in (10.7m)
Airplane Dimensions 1 Airplane Dimensions The wing span and horizontal stabilizer span are the same for all models in the 787 family. The dimensions are shown above.
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1-2
Introduction
55 ft 6 in (16.9m) ART TITLE
787-8 17 ft 9 in (5.4m)
74 ft 9 in (22.8m)
186 ft 1 in (56.7m) 55 ft 10 in (17.0m)
787-9 17 ft 9 in (5.4m)
84 ft 9 in (25.83m)
206 ft 1 in (62.8m)
55 ft 10 in (17.0m) 787-10 17 ft 9 in (5.4m)
94 ft 9 in (28.8m)
224 ft 1 in (68.3m)
Airplane Dimensions 2 Airplane Dimensions The longitudinal and vertical dimensions for the 787-8, 787-9 and 787-10 are shown above.
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1-3
Introduction Jakarta Kuala Lumpur
Singapore Cayenne
Bangkok
Dakar
Hanoi Hong Kong
Caracas New York
Madrid
Abidjan
Tokyo Rome
Lagos
Colombo Delhi
Seoul
Miami Chicago
Mumbai Karachi
Port Moresby
Dubai
Lima
Moscow
Mexico City Cairo Luanda Addis Ababa
Cairo Rome
Los Angeles Riyadh Honolulu Mumbai
Lagos
Honolulu
Harare
Nadi
TOKYO
NEW YORK
Santiago
Manila Singapore
Luanda
Addis Ababa Dar Es Salaam
Harare Maputo Johannesburg
Papeete Auckland Perth
Sydney Auckland
Rio de Janeiro Santiago
787-8
Buenos Alres
210 three-class passengers
787-9 265 three-class passengers Typical Mission Rules Standard Day Cruise Mach = 0.85 85% Annual Winds Airways And Traffic Allowances Included
787-10 295 three-class passengers
Range Capabilities Features The range map above shows the typical range of the 787 models with a full passenger payload and 85% annual winds. These are the ranges for the three models: •
•
•
787-8 the range with up to 210 passengers is 8,200 nm (15,186 km) For the 787-9 the range with up to 265 passengers is 8,000 nm (14,816 km) For the 787-10 the range with up to 295 passengers is 7,000 nm (12,964 km).
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1-4
Introduction 787-8
787-9
787-10 1
503,500 lbs 228,383 kgs
547,000 lbs 248,115 kgs
537,000 lbs 243,579 kgs
Takeoff
502,500 lbs 227,930 kgs
545,000 lbs 247,207 kgs
535,000 lbs 242,671 kgs
Landing
380,000 lbs 172,365 kgs
425,000 lbs 192,776 kgs
445,000 lbs 201,848 kgs
Zero Fuel
355,000 lbs 161,025 kgs
400,000 lbs 181,436 kgs
425,000 lbs 192,776 kgs
GEnx-1B70 69,800 lbs Trent 1000C 69,800 lbs
GEnx-1B70 74,000 lbs Trent 1000C 74,000 lbs
Maximum Weights Taxi
Engine Thrust General Electric GEnx Rolls Royce Trent Fuel Capacity
33,380 gallons/126,356 liters 33,380 gallons/126,356 liters 236,998 lbs/107,500 kgs 236,998 lbs/107,500 kgs
Passengers Three Class Configuration Dual Class Configuration Economy Configuration Lower Hold Volume
1
33,380 gallons/126,356 liters 236,998 lbs/107,500 kgs
210 270 296
265 300 365
295 356 440
4400 cubic feet 124.6 cubic meters
5400 cubic feet 152.9 cubic meters
6300 cubic feet 178.4 cubic meters
Speed Capacity Maximum Operating Airspeed Maximum Operating Mach Number Service Ceiling
GEnx-1B70 76,000 lbs Trent 1000C 76,000 lbs
360 knots 0.90M 43,100 feet 13,106 meters
Subject to change.
Principal Characteristics Features The 787 characteristics show these details : • • • • • • •
Airplane weights Engine thrusts per model Fuel capacity Passenger numbers Lower hold volumes Speed constraints Altitude constraints.
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1-5
Introduction
ART TITLE
787-8
Revised Primary Flight Control Systems 120 inch (305 cm) Body Extension
120 inch (305 cm) Body Extension
787-9 Uprated Main Engines Revised Environmental Control Systems
Revised Main Landing Gear
Revised Electrical System
787-9 Differences Features The 787-9 is 20 feet (6.1 m) longer than the 787-8. It also has these major differences: • • • • • • •
Upgraded main engines to 74,000 lbs of thrust Larger main landing gear wheels, tires and brakes Revised primary flight control system Revised high lift control system Revised electrical system Revised environmental control systems Revised cargo fire protection.
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1-6
Introduction
787-9
120 inch (305 cm) Body Extension
787-10 Three Position Tailskid
Uprated Main Engines Revised Environmental Control Systems
Semi Levered Landing Gear
96 inch (244 cm) Body Extension
787-10 Differences Features The 787-10 is 18 feet (5.5 m) longer than the 787-9. It also has these major differences compared to the 787-9: • • • •
Uprated main engines Revised environmental control systems Semi-levered main landing gear Three position tail skid.
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1-7
Introduction
Utility Tug and Pallet Trailers
Utility Tug and LD2/LD3 Trailers
Galley Truck, Door No. 2
Lower Cargo Hold Loader
Lower Lobe Loader
Galley Truck
Galley Truck
Tow Tractor
Electrical Power Bulk Cargo Loader Passenger Bridges
Lavatory Service Truck
Potable Water Truck Air Conditioning Truck
Utility Tug and Cabin Bulk Trailers Cleaning Truck
Hydrant Fuel Truck
Airplane Servicing Servicing and System Access Large passenger entry doors, equipment access doors and service connections provide easy access during turnarounds. This decreases the time the airplane has to be on the ground. Two large lower cargo doors on the right side of the airplane allow loading of up to pallet size loads. A power operated cargo loading system decreases loading/unloading times. Bulk cargo loading is accomplished on the left side of the airplane.
Waste tank servicing is accomplished from under the aft fuselage of the airplane. External power can be connected on the left forward side of the airplane. The fueling panel is located on the left wing only. It has two refuel adaptors. An access door, aft of the nose wheel well, gives access to the forward electronic equipment compartment. Another access door, aft of the main landing gear, gives access to the aft electronic equipment compartment.
There are provisions for connectiong conditioned air from an air conditioning truck under the center of the airplane. Potable water servicing is also accomplished for this position.
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1-8
2 Structures
Structures
Structures
2
Structures Features
•
Composite Structure
BASIC STRUCTURAL DESCRIPTION
•
Structural Material Weight
•
Fuselage
•
Wing
•
Stabilizers
The airplane is a low wing twin engine design. The engines are mounted below the wings on struts. It has full cantilever wings and tail surfaces. The airplane is made up of over 59% composite materials. COMPOSITE STRUCTURE ADVANTAGES The use of composites provide the following advantages: • • • • • •
Greater strength Minimal corrosion Damage tolerant Less weight than conventional metal structure. Longer in service periods Less maintenance costs.
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2-1
Structures
Aluminum Carbon Laminate Carbon Sandwich Fiberglass Sandwich Various Materials Quartz Sandwich
Composite Structure Applications Structure The airplane is made of composite materials and metals. More than 59% of the airplane is composite material. The primary materials for the airplane are: • • • • • • •
Carbon fiber reinforced plastic (CFRP) laminate Carbon sandwich Fiberglass sandwich Quartz sandwich Aluminum Steel Titanium.
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2-2
Structures Nomex 1%
Other Composites 2%
Aluminum 21%
Carbon 53%
Steel 8%
Fiberglass 3%
Titanium 12%
Structure Material Weight Features The 787 is made up of the following materials: • • • • • • •
Carbon fiber composites Aluminum Steel Titanium Fiberglass Nomex Other composites.
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2-3
Structures
Sta 55.80
Sta 597 Section 41
Section 43
Forward EE Bay
Sta 1605
Sta 1209
Sta 673
Section 46
Section 44/45
Center Wing Box
MLG Wheel Well
Sta 1878
Sta 2257.21 Section 48
Section 47
Bulk Cargo Bay
APU Compartment NLG Wheel Well
ECS Distribution Bay
ECS Packs
Aft EE Bay
Potable Water and Waste
Stabilizer Compartment
Fuselage Features The fuselage is a pressurized semimonocoque structure.
• • •
Nose gear wheel well Forward cargo door (right side) Forward part of the forward cargo compartment.
The fuselage is made from carbon fiber reinforced plastic (CFRP) skins with bonded CFRP stringers. The frames, bulkheads and floor beams are also CFRP.
Section 43 (Sta 597 - 673). This section contains the aft part of the forward cargo compartment and the L2 and R2 PEDs.
FUSELAGE SECTIONS
Section 44/45 (Sta 673 - 1209). This is the center portion of the fuselage. It contains these items:
These are the major fuselage sections and their station numbers (Sta). Section 41 (Sta 55.80 - 597). This section contains these items: • • • • •
Radome Flight deck Forward pressure bulkhead Forward electronic equipment (EE) bay L1 and R1 passenger entry doors (PED)
Rev 1.0
• • • •
Center wing box Air conditioning packs Keel beam Main landing gear wheel wells.
Section 47 (Sta 1605 - 1878). This section contains these items: • • •
L4 and R4 PEDs Bulk cargo door (left side) Bulk cargo compartment.
Section 48 (Sta 1878 - 2257.21). This section contains these items: • • • • •
Aft pressure bulkhead Stabilizer compartment APU firewall APU inlet and exhaust APU compartment.
Section 46 (Sta 1209 - 1605). This section contains these items: • • • •
Aft EE bay L3 and R3 PEDs Aft cargo door (right side) Aft cargo compartment.
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2-4
Structures
Inboard Slat 6 (7) Seal Krueger
Outboard Slats 1-5 (8-12)
Outboard Flap
Aileron
Spoilers 1-4 (11-14)
Hinge Panel
Inboard Flap
Spoilers 5-7 (8-10)
Flaperon
Wing Features The wing holds fuel, contains fuel system components and includes the attachment points for the engine strut, landing gear and flight control surfaces.
The wing primary structure is carbon fiber reinforced plastic (CFRP) and includes:
The wing secondary structure includes the leading edge, trailing edge and aerodynamic fairings.
• • •
The leading edge slats attach to the front spar.
Front and rear spars Skin panels Stringers.
The wing ribs are aluminum on the 787-8 model. The wing ribs are CFRP on the 7879 model. The side-of-body rib connects the outboard wing section to the wing center section.
Rev 1.0
These items attach to the rear spar and auxiliary structure: • • • •
Trailing edge flaps Aileron Flaperon Spoilers.
The wing tip is an aerodynamic fairing on the end of the wing.
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2-5
Structures
Leading Edge Assembly
Rudder Assembly
Trailing Edge Assembly Main Torque Box Forward Box Assembly
Root Fittings
Note: Left Skins/Panels not shown.
Vertical Stabilizer The rudder is made of carbon sandwich.
Features Major structural parts of the vertical stabilizer are made of composite materials. VERTICAL STABILIZER These components of the vertical stabilizer are made of toughened carbon fiber reinforced plastic (CFRP): • • • •
Torque box spars Ribs Stringers Skins.
The leading edge on the 787-8 model is made of aluminum. The leading edge of the 787-9 is made of titanium. The leading edge and tip are removable.
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2-6
Structures Strakelet Assy - LH
Leading Edge Assy - LH
Center Box Assy Fixed Trailing Edge Assy - LH Forward Box Assy - LH
Main Torque Box Assy - LH Tip Assy - LH Elevator Assy - LH
Horizontal Stabilizer Features Major structural parts of the stabilizers are made of composite materials.
Both the leading edge and the tip are removable. All panels are fiberglass sandwich.
HORIZONTAL STABILIZER These components of the horizontal stabilizer are made of toughened carbon fiber reinforced plastic (CFRP): • • •
Torque box spars Stringers Skins.
The elevators are made of carbon sandwich. The leading edge on the 787-8 model is made of aluminum. The leading edge of the 787-9 is made of titanium.
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2-7
3 Equipment Centers
Equipment Centers
Equipment Centers
3
Equipment Centers Features
•
Antenna Locations
EASE OF ACCESS
•
Equipment Centers
Equipment racks contain most of the electronic equipment in the airplane.
•
Forward EE bay
•
Aft EE Bay
•
Cargo Equipment Racks
In the 787 there are two major electronic equipment (EE) bays designated forward and aft. The access to the forward EE bay is from the ground or the passenger cabin. The access to the aft EE bay is from the ground or the aft cargo compartment. The cargo compartment racks are accessed through panels on the forward and aft sides of the cargo door openings. REMOVAL AND INSTALLATION The equipment centers have line replaceable units (LRU). The LRUs are easy to remove and replace.
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3-1
Equipment Centers
VOR/LOC Capture
HF (-9) GPS-L/R
VHF L
ATC/TCAS
TCS
HF (-8)
SATCOM VHF C
ADF
ELT
TWLU Weather Radar ILS Glideslope and Localizer RA-L/R
ATC/TCAS DME L
CWLU
VHF R
DME R
Marker Beacon
Antenna Locations • •
Locations The navigation and communication antenna locations are shown above.
High frequency (HF) radio VHF omni-directional ranging (VOR).
These are the systems: • • • •
• • • • • • • • • •
Weather radar (WXR) Instrument landing system (ILS) Terminal wireless local area network (LAN) unit (TWLU) Air traffic control/traffic collision and avoidance system (ATC/TCAS) Distance measuring equipment (DME) Marker beacon Radio altimeter (RA) Global positioning system (GPS) Very high frequency (VHF) radio Terminal cellular system (TCS) Automatic direction finder (ADF) Satellite communication (SATCOM) Crew wireless LAN unit (CWLU) Emergency locator transmitter (ELT)
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Equipment Centers
Equipment Bays Features There are two main electronic equipment bays on the 787. The forward EE bay is just aft and on the sides of the nose wheel well. The aft EE bay is aft of the main wheel well. There are also miscellaneous equipment racks in the lower cargo compartments.
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3-3
Equipment Centers
E2 Rack
P400 Panel P600 Panel
E1 Rack Left Common Computing Resource Cabinet Right Common Computing Resource Cabinet FCE Cabinet -C2
P300 Panel
Nose Wheel Well P500 Panel FCE Cabinet -C1 FCE Cabinet -L
Forward Electronic Equipment Bay Features
The E1 rack has these components:
These are the racks and panels in the forward electronic equipment (EE) bay:
• • •
•
The E2 rack has these components:
• • • • • • • • •
Right common computing resource (CCR) cabinet E1 rack E2 rack P300 power distribution panel P400 power distribution panel P500 power conversion panel P600 power conversion panel Flight control electronics (FCE) cabinet - left FCE cabinet - C1 FCE cabinet - C2.
• • • • • • • • • • •
Rev 1.0
Core network cabinet P411 integration panel Left CCR cabinet.
Left integrated surveillance system (ISS) processor unit Left and right audio gateway units (AGU) Left VHF transceiver Cabin service system (CSS) controller Forward valve control unit Captain’s electronic flight bag (EFB) electronic unit (EU) Left integrated navigation receiver (INR) First officer’s EFB EU Right ISS processor unit Main battery Main battery charger.
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3-4
Equipment Centers
P100 Panel
E5 Rack (P700 Panel) E6 Rack (P800 Panel) P200 Panel
E7 Rack (Not Shown) P150 Panel E3 Rack FCE Cabinet -R
FWD E4 Rack
Aft Electronic Equipment Bay Features
The E4 rack has these components:
These are the racks and panels in the aft electronic equipment (EE) bay:
• • • • •
• • • • • • • •
E3 rack E4 rack E7 rack E5 rack - P700 HVDC panel E6 rack - P800 HVDC panel P100 power distribution panel P150 auxiliary generator panel P200 power distribution panel.
The E3 rack has these components: • • • • •
Remote power distribution unit (RPDU) 81 Left satellite communication (SATCOM) transceiver Left aft audio gateway unit (AGU) Start power unit (SPU) APU battery charger.
Rev 1.0
•
RPDU 92 Center and right VHF transceiver Right SATCOM transceiver Right aft AGU Right inboard electric brake actuator controller (EBAC) Right outboard EBAC.
The E7 rack has these components: • •
Left inboard EBAC Left outboard EBAC.
The E5 and E6 racks each have these components: • • • •
The P100 and P200 power distribution panels have these components: • • • •
Generator control units (GCU) Generator control breakers (GCB Engine start contactors Generator neutral relays.
The P150 auxiliary generator panel has these components: • • • •
APU generator control units Auxiliary power breakers (APB) APU start contactors Generator neutral relays.
Four common motor start controller (CMSC) Two auto transformer rectifier units (ATRU) One ram fan motor controller One override jettison motor controller.
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3-5
Equipment Centers
Left ADF Transceiver Left DME Interrogator
Left RA Transceiver
Right Integrated Navigation Receiver
Right DME Interrogator
Right ADF Transceiver
Right RA Transceiver
Forward Cargo Door Equipment Racks Features The E8 rack is located on the aft side of the forward cargo door opening. It has these components: • • • •
Left and right distance measuring equipment (DME) interrogators Left and right radio altitude (RA) transceivers Left and right automatic direction finder (ADF) transceivers Right integrated navigation receiver (INR).
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3-6
Equipment Centers
RPDU 82 Interrogator P822 Panel
Left HF Transceiver
Right HF Transceiver
ODS Controller
E11 Rack (Looking Forward)
E10 Rack (Looking Aft)
Aft Cargo Door Equipment Racks Features The E11 rack is located on the forward side of the aft cargo door opening. It has the left and right high frequency (HF) transceivers. The E10 rack is located on the aft side of the cargo door opening. It has these components: • • •
Remote power distribution unit (RPDU) 82 P822 integration panel Overheat detection system (ODS) controller.
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3-7
Equipment Centers
APU Controller
Aft Valve Control Unit
E12 Rack (Looking Forward)
Bulk Cargo Door Equipment Racks Features The E12 rack is located on the forward side of the bulk cargo door opening. It has these components: • •
APU controller Aft valve control unit (VCU).
Rev 1.0
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3-8
4 Flight Compartment
Flight Compartment
Flight Compartment
4
Flight Deck Features
•
Flight Deck Panels
OVERVIEW
•
Forward Panels
The 787 has a two pilot flight deck with two additional seats for observers.
•
Glareshield Panel
•
Forward Electronic Panel
The 787 flight deck builds on the successful technologies used on the 737NG and the 777 airplanes. The new design provides:
•
Control Stand
•
Aft Aisle Stand Panels
•
Overhead Panels
•
Other Flight Compartment Components
•
Crew Seats
• • • •
Safety enhancements Increased operational capability More standardization Reduced costs.
Larger flat panel liquid crystal displays (LCD) replace the smaller LCDs used on other Boeing airplanes. These are some of the new features in the 787 flight deck: • • • • •
Dual head up displays Vertical situation displays Large format MAP displays with 1280 NM range Fewer line replaceable units (LRU) Fully adjustable first observer’s seat.
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4-1
Flight Deck P55 Glareshield Center Panel
P5 Overhead Panel
P2 Center Forward Panel
Left HUD
Right HUD
P7 Panel
P7 Panel
P1 Left Forward Panel
P3 Right Forward Panel P9 Forward Aisle Stand
P10 Control Stand P13 Left Sidewall Panel
P14 Right Sidewall Panel P8 Aft Aisle Stand
Flight Deck Panels The two outboard LCDs usually show the primary flight displays.
Features The main instrument panels in the flight deck have five 12" x 9" flat panel liquid crystal displays (LCD).
The two inboard and one lower LCD are multi function displays and can show the following:
These are the panels: • • • • • • • • • • • •
P1 Left forward panel P2 Center forward panel P3 Right forward panel P5 Overhead panel P7 Glareshield panels P55 Glareshield center panel P13 Left sidewall panel P14 Right sidewall panel P9 Forward aisle stand P10 Control stand P8 Aft aisle stand.
• • • • • • •
Engine indicating and crew alerting system (EICAS) data Navigation displays Secondary engine displays Status displays Synoptic displays Checklist displays Communication displays Maintenance displays.
There are also two head up display (HUD) combiners.
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4-2
Flight Deck
Left Forward Panel
Center Forward Panel
Right Forward Panel
ISFD
Left Instrument Source Select Panel
Right Instrument Source Select Panel
Main Instrument Panels Features These are the main instrument panels: • • •
P1 left forward panel P2 center forward panel P3 right forward panel.
The P1 and P3 panels each have two head down displays (HDD) and an instrument source select panel (ISSP). The P2 panel has: • • • •
The integrated standby flight display (ISFD) Landing gear selector Alternate landing gear controls Autobrake controls.
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4-3
Flight Deck
Captain’s EFIS/DSP Panel
Autopilot Flight Director System Mode Control Panel
First Officer’s EFIS/DSP Panel
Master Warning & Caution Annunciators
Microphone PTT Switch Right Clock Switch
Master Warning & Caution Annunciators
Datalink Switches
Datalink Switches
Microphone PTT Switch Map Light Switch
Map Light Switch
Right Clock Switch
Glareshield Panel Features The glareshield panel has these components and features: •
•
• • • • •
Autopilot flight director system (AFDS) mode control panel (MCP) Left and right electronic flight instrument system/display select panels (EFIS/DSP) Left and right master warning and caution annunciators Left and right datalink uplink, cancel, reject switches Left and right clock switches Left and right map light switches Left and right microphones push to talk (PTT) switches.
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4-4
Flight Deck
Lower Head Down Display
Left Multi Function Keypad
Right Multi Function Keypad
Forward Aisle Stand Features The forward aisle stand is the P9 panel. It has these components: • •
Left and right multi function keypads (MFK) Lower head down display (HDD).
Rev 1.0
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4-5
Flight Deck
L
Thrust Reverser Levers
Speedbrake Lever
Cursor Control Device
Flap Lever
Cursor Control Device
R
L
EFB
LWR
R
LWR
EFB
DOWN ARMED
UP 1
5 10 15
ALTN FLAPS
17 PARKING BRAKE PULL
ALTN PITCH TRIM
ARM
18
UP
ALTN
20
NOSE DN L2
STAB NORM
R2
L
FUEL CONTROL
R
25 30
RUN
RET
OFF
EXT
Alternate Flaps ARM Switch
Parking Brake Lever NOSE UP
CUTOFF CUTOUT
Alternate Flaps Selector Alternate Pitch Trim Switches
Stabilizer Cutout Switches
Fuel Control Switches
Thrust Levers
Control Stand Features The control stand is the P10 panel. The P10 panel has these controls: • • • • • • • • • • •
Left and right cursor control devices (CCD) Speedbrake lever Thrust reverser levers Flap lever Alternate flaps ARM switch Alternate flaps selector Thrust levers Fuel control switches Stabilizer cutout switches Alternate pitch trim switches Parking brake lever.
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4-6
Flight Deck FLIGHT CONTROL SURFACES
1
BATTERY
TAIL
WINGS
NORM
NORM
LOCK
GND TEST NORM ENABLE
6 Speedbrake
LOW
Lever CCR RESET L R
ON
EMER LIGHTS
2
ON
LEFT ON
OFF
8
FWD
ON
ON
ON
ON
INOP
INOP
INOP
INOP
DISC DISC AUTO
R
FWD
SIDE
15
RAM AIR TURBINE
ON
ON
OFF
OFF
BATTERY OFF
ON
APU ON
9
START
OFF
ALTN
START START
NOZZLE
R NORM
AUTO
AUTO
OVRD
OVRD
FWD EXT PWR L R
ON
ON
OFF
OFF
FAULT
AFT EXT PWR
ARM
C
ON
ON
AVAIL
AVAIL
ON
ON
ARMED
L PACK
VALVE
FAULT
AUTO
GEN CTRL L1 L2
P R I M A R Y
L ENG
R ENG
HYDRAULIC
ON
ON
C1 - ELEC - C2
FAULT
FAULT AUTO
ON
AUTO
OFF
P R I M A R Y
GEN CTRL R1 R2
ON
ON
ON
ON
OFF
OFF
OFF
OFF
D E L ELEC M A OFF AUTO ON O N D
FAULT
FAULT
FAULT
D R ELEC E M AUTO OFF ON A N D
FAULT
R PUMPS FWD
CROSSFEED
ON
PRESS
ON
AFT
L2
DRIVE DRIVE DISC
R2 L WIPER OFF INT
L HUD BRT
PULL - MANUAL
ALTN
21
PRESS
BALANCE ON
OUTFLOW VALVE
FWD
AUTO
MAN
MAN
OPEN
OPEN
MAX P .11 PSI TAKEOFF & LDG
LDG ALT
PULL ON
MANUAL
PASS SIGNS
10
17
SEAT BELT SIGNS AUTO OFF ON
CABIN CHIME
OFF
ANTI-ICE WING AUTO
ON
OFF
L AUTO
CLOSE ENGINE
ON
OFF
R AUTO
CLOSE
R WIPER OFF INT
ON
LOW
LOW HIGH OVHD PANEL
DOME
STORM
5
MASTER BRIGHT
ON
GLARESHIELD PNL/FLOOD
NAV
LOGO
WING
ON
ON
ON
ON
IND LTS TEST AUTO BRT
LANDING LEFT
Fuel Control 22 Switches
RIGHT NOSE
11
R HUD BRT
PULL - MANUAL
R WASHER BEACON
PUSH ON/OFF LOWER DSPL/ CONTRAST
AFT
AUTO
HIGH L WASHER
OFF
PRESSURIZATION AFT
DRIVE
R1
AUTO
NORM
ON
FAULT DRIVE
ON FAULT
W R PACK
PRESS
ON
PRESS
16
ON FAULT
PRESS
VALVE
CENTER PUMPS L R
AIR R
VENTILATION
ON
PRESS
ON
ON
CABIN TEMP
C TRIM L
OFF
FUEL
L PUMPS FWD
ON
AC BUSES
L1
ON
20 W
VALVE
UNLKD
OFF
ON AVAIL
DRIVE
RECIRC FANS UPPER LOWER
AIR COND RESET
FUEL TO REMAIN
R
OFF
EQUIP COOLING FWD AFT
FUEL JETTISON L
BULK AUTO
OFF
AIR CONDITIONING
NORM
14
PRESS
FWD AUTO
R
PULL ON APU GEN L R
4
19
FLT DECK TEMP
ELECTRICAL
W
CARGO TEMP
ENGINE
L NORM
START
OFF
DISCH
EEC MODE ART TITLE
ALTN PRIMARY
L
BULK
OFF
ELT C
DISCH
NORM
SIDE
FWD CARGO A/C
OFF
L
ON
PRIMARY FLIGHT COMPUTERS
IFE/PASS CABIN/ SEATS UTILITY
AFT
FIRE/ OVHT TEST
A P U
ON
ON
ON ARMED
AUTO
BACKUP L FWD R FWD
ON BAT
3
FWD
WINDOW HEAT
NORM TRUE
AFT ARMED
DISCH
ON
RIGHT ON
FWD CARGO FLOW LOW HIGH
ARM FWD ARMED
PASS OXYGEN
IRS
OFF
HUMID RESET
CARGO TEMP
CARGO FIRE
ARMED
HEADING REF
ELT
23
ON
APU BTL DISCH
SERV INTPH OFF
OFF
Thrust Reverser Levers
13
7
OFF
ERASE
12
ON BAT
FD DOOR POWER
TEST
DATA LOAD/ LOAD
ON
MEDIUM
LOCK
FAIL
CVR
TOWING POWER
HIGH
TEST
ON
RUNWAY TURNOFF L OFF R
TAXI OFF
STROBE OFF
ON
ON
ON
ON ON
18
Overhead Panel Forward Electronic Panel The overhead panel is the P5 panel. The P5 panel has controls and indications for these systems: • • • • • • • • • • • • • • • • •
1 - Flight control surfaces 2 - Inertial reference systems 3 - Primary flight computers 4 - Electrical power system/APU 5 - HUD brightness control/windshield wipers 6 - Towing/battery power panel 7 - Emergency lights/passenger oxygen 8 - Window heat 9 - Ram air turbine/hydraulic systems 10 - Passenger signs 11 - Lighting 12 - Cockpit voice recorder/ground test 13 - APU and cargo fire control 14 - Main engine control 15 - Fuel jettison 16 - Fuel management 17 - Anti-ice
Rev 1.0
• • • • • •
18 - Lighting 19 - Cargo temperature 20 - Air conditioning 21 - Pressurization 22 - HUD brightness control/windshield wipers 23 - Cargo temperature.
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4-7
Flight Deck VHF
HF
SAT
CAB
GPWS
WXR
ENG BTL 1 DISCH
XPDR
Tuning Control Panel
Tuning Control Panel
DISCH 1 2
VHF
1
2
3
4
5
6
7
8
9
.
0
CLR
MIC CALL
MIC CALL C VHF
MIC CALL
MIC
STBY S T E P
XFR
G/S INHIBIT
NAV
BELOW G/S
PANEL OFF PREV PAGE
MIC CALL
NEXT PAGE
MIC CALL
R VHF
FLT
MIC CALL
MIC CALL
VHF
CAB
TRANSPONDER MODE
AURAL CANCEL
STBY
IDENT
TA/RA
CANCEL
HF
SAT
CAB
GPWS
WXR
XPDR
Audio Control Panels
2
3
5
6
7
8
9
.
0
CLR
L VHF
PA
C VHF
MIC
STBY S T E P
NAV MENU
Transponder Control Panel
PANEL OFF
MIC CALL
PREV PAGE
MIC CALL
NEXT PAGE
MIC CALL
R VHF
MIC CALL
SPKR
OFF
MIC CALL
FLT
MIC CALL
MIC CALL
CAB
PA
Audio Control Panels
MIC CALL SPKR
SAT 1 2
HF L R
MIC CALL C VHF
V
B
MIC CALL
APP L R MKR
R
MIC CALL
R VHF
FLT
VOR R L ADF L R
MIC CALL CAB
1
2
3
4
5
6
7
8
9
.
0
CLR
STBY S T E P
XFR
EICAS EVENT RCD
NAV
NEXT PAGE
MIC
MIC CALL
MIC CALL
HF L R
SAT 1 2
VOR R L ADF L R
V
FD DOOR ACCESS AUTO DENY
UNLKD
B
R
APP L R MKR
R
FLOOR LIGHTS OFF BRT
MIC CALL
NOSE L
SPKR
APP L R MKR
POWER
FAIL
PAPER
SLEW
EICAS Event Record Switch
DIM
OFF
EVAC COMMAND
RUDDER MIC CALL
B
MENU
PANEL OFF PREV PAGE
V
Floor Lighting Control
PA
INT
FD Door Access Control
XPDR
INT
MIC CALL L VHF
WXR
XFR
1 4
MIC CALL
INT VOR R L ADF L R
Rudder Trim Control
GPWS
Tuning Control Panel
MIC CALL
SAT 1 2
HF L R
CAB
R I G H T
OFF
MIC CALL
SAT
Engine Fire Panel
ALT XPDR RPTG OFF TA ONLY
MENU
HF
DISCH 1 2
L E F T
L VHF
Audio Control Panels
ENG BTL 2 DISCH
R U D D E R
NOSE R
CANCEL RESET
Printer Controls
ON
OBS AUDIO NORM CAPT F/O
ARM OFF
TEST
AISLE STAND PNL/FLOOD
Observer Audio Select Selector Aisle Stand Lighting
Flight Deck Handset
Aft Aisle Stand Features The aft aisle stand is the P8 panel. It has these controls and indications: • • • • • • • • • • •
Tuning control panels Audio control panels Rudder trim control Flight deck door access control Printer controls Flight deck handset Observer audio selector EICAS event record switch Floor lighting control Transponder mode selector Engine fire panel.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
4-8
Flight Deck
Flight Deck Layout Features The flight deck has two crew seats and two observer seats. The two crew seats have identical functions and features. The first observer seat has many of the adjustment features of the crew seats. The second observer seat is not adjustable.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
4-9
Flight Deck
Adjustable Headrest Secondary Horizontal Power Control
Harness
Armrest Adjustment Control
Power Cutoff Switch Lumbar Control
Harness Reel Lock Control
Manual Horizontal Control
Seat Pan Tilt Control
Thigh Support Control
Lumbar Control
Manual Vertical Control
Recline Control
Horizontal and Vertical Power Control Captain’s Seat - Inboard View
Captain’s Seat - Outboard View
NOTE: Captain’s Seat Shown - First Officer’s Similar.
Crew Seats Features The flight deck crew seats in the 787 are made for comfort and convenience.The seats adjust electrically or manually in the vertical and forward/aft directions.
back of the seat headrests. This can be used by the flight crew when they are not seated. There is life vest stowage in the back of the seats.
The seats have these adjustments: • • • • • •
Recline Vertical Forward and aft Thigh support Lumbar support Seat pan tilt.
The seats also have these features: • • • • •
Folding armrests Crotch strap Inertial reel harnesses Lap belt Adjustable headrests.
There is a secondary horizontal power switch under a cover at the Rev 1.0
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4-10
Flight Deck
Adjustable Headrest
Work Table Armrest Adjustment Control
Lumbar Controls
Horizontal Control Vertical Control
Recline Control
First Observer’s Seat - Left Side View
Observer Seats Features The first observer seat is fully adjustable. The seat has these adjustments: • • • •
Recline Vertical Forward and aft Lumbar support.
The seat also has these features: • • • • • •
Folding armrests Crotch strap Inertial reel harnesses Lap belt Work table Adjustable headrests.
The second observer seat is not adjustable. It has these features: • • •
Crotch strap Inertial reel harnesses Lap belt.
Rev 1.0
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4-11
Flight Deck
Flight Deck Emergency Egress Features There is an overhead door in the flight deck that may be used by the crew for emergency egress if all other means of escape are not available. The door cover is removed first and then the door lock handle is rotated to the open position. The overhead door can now be fully opened inwards. The crew can then open the descent device stowage compartment. The descent devices are inertial reel type devices and are used to lower the crew member to the ground. There is a fold out step on the rear bulkhead to ease access to the overhead door. If hazards exist on the right side of the airplane, there is an exterior step to enable the crew to descend down the left side.
Rev 1.0
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4-12
5 Common Core System
Common Core System
Common Core System
5
Common Core System Features
•
Common Core System
OVERVIEW
•
Interfaces
The common core system (CCS) on the 787 airplane is a further enhancement of integrated modular avionics technology that is used on other Boeing airplanes.
•
Cabinets
•
Hosted Applications
•
Common Data Network
The CCS integrates both avionics and airframe systems which require very large quantities of data and data processing. This eliminates a large number of separate system line replaceable units (LRU) on the airplane.
•
ARINC 664 Switches
•
Remote Data Concentrators
•
Controls & Indications
In this way, the CCS provides: • • •
Less weight Less cost Increased reliability.
Rev 1.0
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5-1
Common Core System
Common Core System Features The common core system (CCS) provides common computing resources for these airplane systems: • • • • • • • • • • • • •
Avionics Electrical power systems Environmental control systems Hydraulic systems Cabin services systems Fuel systems Fire protection systems Lighting systems Water and waste systems Display and crew alerting functions Landing gear systems Ice and rain protection systems Nitrogen generating system.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
5-2
Common Core System Airplane Systems
Fiber Optic Translator (FOX)
CH A
ARINC 664 Network Cabinet Switch (ACS) CH (A)
ARS Aft Left 2
GG PCM PCM GPM GPM GPM GPM GPM GPM GPM GPM GG 2 1 2 1 2 3 4 5 6 7 8 1
Airplane Systems
GG To: Head Up Displays Head Down Displays (Typ)
J1
J1
ARINC 664 Network Cabinet Switch (ACS) CH (B)
J1
J2
J3
J4
J1
J1
J2
J3
J4
J2
J3
J4
J5
Airplane Systems
RDC 4 J1
J2
J3
J4
J5
J3
J4
J2
J3
J4
CH B
J1
J5
ARS Aft Right 2
ARS Fwd Right
CCR Reset Sw
J3
J4
J1
J2
J3
J4
J1
J2
J3
J4
ARS Fwd Left
J5
ARS Aft Right 1
RDC 1 J1
J2
J3
J4
RDC 16
J2
J3
J4
J5
J2
J3
J4
J5
J2
J3
J4
J5
J2
J3
J4
J5
J2
J3
J4
J5
RDC 7
CH B
J5
J1
J5
CH CH A
J5
RDC 15 RDC 2
J4
RDC 17 J1
J2
J3
RDC 10
CCR RESET L R
RDC 13 J1
J2
J5
RDC 21 J1
J1
J1
CH B J2
J5
RDC 6
RDC 14 J1
J4
RDC 19
Common Computing Resource Left
J5
RDC 11
J3
RDC 18
Fiber Optic Translator (FOX)
J5
RDC 3
J2
RDC 8
J1
J2
J3
J4
J5
RDC 5
J5
J1
J2
J3
J4
Airplane Systems
Fiber Optic Translator (FOX)
J5
RDC 12
J1
J2
J3
J4
J5
RDC 23
ARINC 664 Network Cabinet Switch (ACS) CH (B) J1
Airplane Systems
PCM PCM GPM GPM GPM GPM GPM GPM GPM GPM GG 1 2 1 2 3 4 5 6 7 8 1
GG To: Head Up Displays Head Down Displays (Typ)
GG 2
J2
J3
J4
J5
RDC 9
ARINC 664 Network Cabinet Switch (ACS) CH (A)
Fiber Optic Translator (FOX)
Common Computing Resource Right
CH A
ARS Aft Left 1 Airplane Systems
Common Core System Overview Features The common core system (CCS) is made up of these components: • • •
Two common computing resource (CCR) cabinets The common data network (CDN) Remote data concentrators (RDC).
the display crew alerting system (DCAS).
The airplane systems interface with the CDN using:
The airplane systems operational software (S/W) are called hosted applications and they are located in the GPMs.
• • •
ACSs FOXs RDCs.
Other systems on the airplane use the CDN to communicate with each other. These are called hosted functions.
Each CCR cabinet has: The components in the CDN are: • • • •
Power conditioning modules (PCM) General processing modules (GPM) ARINC 664 network cabinet switches (ACS) Fiber optic translator (FOX) modules.
There are also two graphics generators (GG) in each CCR cabinet. However, these are part of
Rev 1.0
• • • •
The ACSs in each CCR cabinet The ARINC 664 network remote switches (ARS) The FOX modules Associated fiber optic cables and copper wire interfaces.
The CDN uses ARINC 664 data buses which are avionics full duplex switched ethernet.
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5-3
Common Core System Airplane Systems
Fiber Optic Translator (FOX)
CH A
ARINC 664 Network Cabinet Switch (ACS) CH (A)
ARS Aft Left 2
GG To: Head Up Displays Head Down Displays (Typ)
GG PCM PCM GPM GPM GPM GPM GPM GPM GPM GPM GG 2 1 2 1 2 3 4 5 6 7 8 1
Airplane Systems
J1
J1
ARINC 664 Network Cabinet Switch (ACS) CH (B)
J1
J2
J3
J4
J1
J1
J2
J3
J2
J3
J4
J5
Airplane Systems
J4
Common Computing Resource Left
J5 J1
J2
J3
J4
J5
J3
J4
J2
J3
J2
J3
CH B
J4
J4
J1
J3
J4
J1
J2
J3
J2
J3
J4
J5
J4
J2
J3
J4
J5
J2
J3
J4
J5
Rest Sw CH B
CH CH A A
J5
J5
RDC 2
J5
J5
J1
J2
J4
ARS Aft Right 2
ARS Fwd Right
RDC 15 J1
J3
RDC 10
CCR RESET L R
RDC 13 J1
J2
J5
RDC 21 J1
J1
J1
CH B J2
J5
RDC 6
RDC 14 J1
J4
RDC 19
RDC 4
RDC 11
J3
RDC 18
Fiber Optic Translator (FOX)
J5
RDC 3
J2
RDC 8
J5
J2
J3
J4
J5
RDC 17
ARS Aft Right 1
ARS Fwd Left
J1
RDC 1
J2
J3
J4
J5
J4
J5
J4
J5
RDC 7 J1
J2
J3
J4
RDC 16
J5
J1
J2
J3
J4
Fiber Optic Translator (FOX)
J5
Airplane Systems J1
RDC 12
J2
J3
RDC 5 ARINC 664 Network Cabinet Switch (ACS) CH (B)
Airplane Systems
PCM PCM GPM GPM GPM GPM GPM GPM GPM GPM GG 1 2 1 2 3 4 5 6 7 8 1
GG To: Head Up Displays Head Down Displays (Typ)
GG 2
J1
J3
J1
J2
J3
J4
J5
RDC 9
ARINC 664 Network Cabinet Switch (ACS) CH (A)
Fiber Optic Translator (FOX)
Common Computing Resource Right
J2
RDC 23
CH A
ARS Aft Left 1 Airplane Systems
Common Data Network 100 Mbps and outside the CCRs is 10 Mbps.
Features The common data network (CDN) is a digital data network that moves system information between various airplane systems that are connected to it. The CDN is configured in a dual redundant arrangement designated channel A and channel B. There are two ACSs in each cabinet, one channel A and one channel B.
The airplane systems communicate with the CDN through: • • •
The CDN uses both fiber optic cable and copper wire to transmit the data. Fiber optic cable allows speeds up to 100 Mbps. Copper wire communication inside the CCRs is
Rev 1.0
Flight recorders Audio control panels (ACP) Electronic engine controls (EEC) Core network Cabin service system (CSS) Integrated surveillance system (ISS).
These airplane systems communicate with the CDN through the ACSs: •
The six ARSs are located along the airplane fuselage. Three are designated channel A and the other three are designated channel B.
The ACSs The FOXs The RDCs.
• • • • • •
• •
Electrical power distribution panels P300 and P400 Flight control electronics (FCE) cabinets Remote power distribution units (RPDU).
These airplane systems communicate with the CDN through the FOXs: • •
Audio gateway units (AGU) Flight control modules (FCM)
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5-4
Common Core System Airplane Systems
Fiber Optic Translator (FOX)
CH A
ARINC 664 Network Cabinet Switch (ACS) CH (A)
Airplane Systems
ARS Aft Left 2
GG PCM PCM GPM GPM GPM GPM GPM GPM GPM GPM GG 2 1 2 1 2 3 4 5 6 7 8 1
GG To: Head Up Displays Head Down Displays (Typ)
J1
J1
ARINC 664 Network Cabinet Switch (ACS) CH (B)
J1
J2
J3
J4
J1
J1
J2
J3
J2
J3
J4
J5
Airplane Systems
J4
Common Computing Resource Left
J5 J1
J2
J3
J4
J2
J3
J2
J3
J4
J2
J3
J1
J1
J4
J4
CH B
CH B
ARS Fwd Right
ARS Aft Right 2
J1
J3
J4
RDC 2
J2
J3
J2
J3
J4
RDC 16
J3
J4
J5
J4
J2
J3
J4
J5
J2
J3
J4
J5
CH B
CH CH A A
J2
J3
J4
J5
RDC 17
ARS Aft Right 1
ARS Fwd Left
J5
J1
RDC 1 J1
J2
Reset Sw J5
J5
J1
J5
J5
J1
J2
J4
RDC 10
CCR RESET L R
RDC 15 J1
J3
J5
RDC 13 J1
J2
RDC 6
RDC 21 J1
J5
J5
RDC 14 J1
J4
RDC 19
RDC 4
RDC 11
J3
RDC 18
Fiber Optic Translator (FOX)
J5
RDC 3
J2
RDC 8
J2
J3
J4
J5
J4
J5
J4
J5
RDC 7
J5
J1
J2
J3
J4
Fiber Optic Translator (FOX)
J5
Airplane Systems J1
RDC 12
J2
J3
RDC 5 ARINC 664 Network Cabinet Switch (ACS) CH (B)
Airplane Systems
PCM PCM GPM GPM GPM GPM GPM GPM GPM GPM GG 1 2 1 2 3 4 5 6 7 8 1
GG To: Head Up Displays Head Down Displays (Typ)
GG 2
J1
J1
Common Computing Resource Right
J3
J2
J3
J4
J5
RDC 9
ARINC 664 Network Cabinet Switch (ACS) CH (A)
Fiber Optic Translator (FOX)
J2
RDC 23
CH A
ARS Aft Left 1 Airplane Systems
Remote Data Concentrators Features There are 21 remote data concentrators (RDC) in the common core system (CCS). They are located throughout the airplane in order to reduce wiring. The RDCs provide the interface between those airplane systems that do not use ARINC 664 and the ARINC 664 network switches (ACS and ARS) in the common data network (CDN). Each RDC is dual channel for redundancy purposes. The RDCs convert these signals to ARINC 664 data and vice versa: • • • •
Controller area network (CAN) bus ARINC 429 (high and low speed) Analog signals Analog discretes.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
5-5
PCM
ACS
ACS FOX
FOX
GG
GG
GPM GPM
GPM
GPM
GPM
GPM
GPM
GPM
PCM
Common Core System
Copper Wire Fiber Optic
28v dc 28v dc Hot Battery Bus
P C M "B"
G P M 8
G P M 7
G P M 6
G P M 5
G P M 4
G P M 3
G P M 2
G P M 1
G G 2
G G 1
Copper Wire
Fiber Optic
F P F A A O C O C C X M X S S "B" "B" "A" "A" "A"
28v dc 28v dc Hot Battery Bus
Common Computing Resource Cabinet Features The common computing resource (CCR) cabinets have these components: • • • •
Two power conditioning modules (PCM) Eight general processing modules (GPM) Two fiber optic translator modules (FOX) Two ARINC 664 network cabinet switches (ACS).
There are also two graphics generators (GG) but these are part of the display crew alerting system (DCAS). The PCMs convert 28v dc power to 12.5v dc for use by the cabinet modules. Each PCM receives 28v dc from one of the four dc buses and also 28v dc from the hot battery bus.
Normally, the other modules will use power from only one PCM. However, if a PCM fails then the remaining PCM is capable of providing power to the entire cabinet. The GPMs have the hardware (H/W) and software (S/W) to run the hosted applications. Each GPM has the same H/W and core operating system S/W. The core operating system S/W controls how the GPM operates and how it interfaces with other components in the common core system (CCS). The GPMs also contain the hosted application S/W for the airplane systems. The GPMs can calculate data for numerous hosted applications using time and space partitioning protocols.
optic and copper wire connections. They also provide the interface between some airplane systems and the CDN. The ACSs provide the interface between: • • • •
The GPMs in the CCR cabinets The GPMs and the RDCs The GPMs and some airplane systems The GPMs and the FOX modules.
Each ACS has 20 copper ports (100 Mbps) for direct inputs within the CCR cabinets and 4 copper ports (10 Mbps) for direct inputs from external airplane systems.
The FOX modules convert the ARINC 664 data between its fiber Rev 1.0
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5-6
Common Core System HOSTED APPLICATION
L1
L2
L3
L4
L5
L6
L7
L8
R1
R2
R3
R4
R5
R6
R7
R8
Cabin Air Temperature Control System Equipment Cooling System Integrated Cooling System Low Pressure System Power Electronics Cooling System Communication Management Function Switches - Flt Deck and Control Panels Circuit Breaker Indication & Control Electrical Power Distribution & Control Engine Fire Protection System Cargo Fire Protection System Fuel Quantity System Hydraulic System Control WWFDS, EAI & CIPS Window Heat System Display Crew Alerting System Landing Gear - Indication & Control Lighting Systems Thrust Management Function Flight Management Function & NDB Water & Waste Systems ACMF Central Maintenance Computing System Nitrogen Generation System Doors - Indication & Control
Hosted Applications Features The general processing modules (GPM) have the airplane systems hosted applications. The hosted application software (S/W) in the GPMs perform these functions: • • •
Data calculation and processing Fault monitoring and reporting Input/output control.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
5-7
Common Core System
ARINC 429
ARINC 664 Remote Network Switch (Channel A)
Analog Discretes and Signals J1
J2
J3
J4
J5
CANBus
Remote Data Concentrator
ARINC 664 Remote Network Switch (Channel B)
Remote Switches & Remote Data Concentrators Features There are six ARINC 664 network remote switches (ARS). Three are designated channel A and three are channel B. The ARSs do these functions: •
•
•
Provide the interface between the fiber optic translator (FOX) modules and the remote data concentrators (RDC) Control how the data flows between the FOX modules and the RDCs Monitor for correct operation and configuration of the data flows.
Two ARSs are located in the forward part of the airplane and four are in the aft part of the airplane. There are 21 remote data concentrators (RDC). Each RDC has one channel A input/output (I/O) and one channel B I/O. The RDCs provide the interface between the ARINC 664 network switches (ACS and ARS) and the airplane systems that do not use ARINC 664 data transfer protocols. Both the ARSs and the RDCs are S/W loadable and pin programming determines their position in the airplane.
Each ARS has 20 copper ports (10 Mbps) for direct inputs from external airplane systems and 4 fiber optic ports (100 Mbps) for standard CDN traffic.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
5-8
Common Core System L
CCR RESET R
CCR Reset Switch
Fiber Optic Translator (FOX)
Fiber Optic Translator (FOX)
ARINC 664 Network Cabinet Switch (ACS) CH (A)
ARINC 664 Network Cabinet Switch (ACS) CH (B)
PCM PCM GPM GPM GPM GPM GPM GPM GPM GPM GG 1 2 1 2 3 4 5 6 7 8 1
GG 2
PCM PCM GPM GPM GPM GPM GPM GPM GPM GPM GG 1 2 1 2 3 4 5 6 7 8 1
GG 2
ARINC 664 Network Cabinet Switch (ACS) CH (B)
ARINC 664 Network Cabinet Switch (ACS) CH (A)
Fiber Optic Translator (FOX)
Fiber Optic Translator (FOX)
Common Computing Resource Cabinet - Left
Common Computing Resource Cabinet - Right
CCR Reset Switches Features There are two common computing resource (CCR) reset switches. The switches are guarded switches and are located on the P5 panel. The reset switches are used to reboot the CCR cabinets. They are "hard wired" to the power conditioning modules (PCM) in the CCR cabinets. These switches are used by the flight crew if the head down displays fail in flight.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
5-9
Common Core System SYS MENU
MAINT DATA PGS
LATCHED MSG ERASE
MAINT CTRL PGS
CCS /CDN
CCS LEFT CCR
NORMAL
CCS RIGHT CCR
FAULT
AUTO
CENTRAL MAINT PG 1 OF 11
SYS MENU
DISPLAYS & CREW ALERTING
FAULT
CCS SWITCHES
CDN LRS PG1
CDN LRUS PG2
MAINT CTRL PGS
CENTRAL MAINT
AUTO
PG 2 OF 11
CDN TERMINAL CHNL A CHNL B
STATUS
NORMAL
CCS RDCS
LATCHED MSG ERASE CCS LEFT CCR
SEE CMCF
NORMAL
NORMAL
#2
NORMAL
NORMAL
NORMAL
#3
NORMAL
NORMAL
NORMAL
#4
NORMAL
NORMAL
GPM #1 CCS DCA
MAINT DATA PGS
RPDU, FLT INTPH FLT REC, EXT PWR, CAB SERV, CORE NET, GRAPHIC GEN, WIPS
NORMAL
MAINT CTRL PGS
CENTRAL MAINT
AUTO
PG 3 OF 11
CDN TERMINAL CHNL A CHNL B
STATUS
NORMAL
GPM #1
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
#6
NORMAL
SEE CMCF
NORMAL
#3
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL NORMAL
#7
NORMAL
NORMAL
NORMAL
#4
#8
NORMAL
NORMAL
NORMAL
GPM #5
NORMAL
NORMAL
#6
NORMAL
NORMAL
NORMAL
#7
SEE CMCF NORMAL
NORMAL NORMAL
SEE CMCF NORMAL MASTER
STATUS
AUX COOLING
PCM #1
NORMAL
NORMAL
PCM #2
NORMAL
NORMAL
MASTER
STATUS CDN LRUS PG3
LATCHED MSG ERASE CCS RIGHT CCR
GPM #5
EEC, EMU, FCM, ISS
NORMAL
MAINT DATA PGS
#2
NORMAL
NORMAL
SYS MENU
ACS A
SEE CMCF
ACS B
NORMAL
FOX A
NORMAL
FOX B
NORMAL
#8
STATUS
AUX COOLING
PCM #1
NORMAL
NORMAL
PCM #2
NORMAL
NORMAL
ACS A ACS B
NORMAL NORMAL
FOX A
NORMAL
FOX B
SEE CMCF
STATUS
CCS CABINET A
PREV MENU
PRINT
DATE 01 MAR 09
SEND
RECORD
STATUS
UTC 05:30:00
PREV PAGE
NEXT PAGE
STATUS DATE
PREV MENU
PRINT
SEND
17 SEP 13 UTC 08:30:00 PREV NEXT RECORD PAGE PAGE
DATE
PREV MENU
PRINT
SEND
17 SEP 13 UTC 08:30:00 PREV NEXT PAGE PAGE
RECORD
Maintenance Pages 1, 2 and 3 Pages 2 and 3 show the status of the the left and right CCR cabinets.
Features The common core system (CCS) maintenance pages are viewed on the multi function displays. They provide details of the CCS and common data network (CDN) operation. There are a total of 11 pages but pages 4, 5 and 6 are for the display crew alerting system (DCAS).
These components show: • • • • •
Page 1 shows these menu selections: • • • • • •
CCS left CCR CCS right CCR CCS display crew alerting CCS RDCs CCS switches CDN line replaceable units (LRU)
•
General processing modules (GPM) GPM CDN terminals Power conditioning modules (PCM) ARINC 664 network cabinet switches (ACS) Fiber optic translator (FOX) modules Cabinet fan and valve assemblies for AUX cooling.
NORMAL or SEE CMCF indicates the status of the specific CCS component.
NORMAL or FAULT indicate the status of the specific CCS components.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
5-10
Common Core System SYS MENU
MAINT DATA PGS
LATCHED MSG ERASE
MAINT CTRL PGS
CENTRAL MAINT
SYS MENU
MAINT DATA PGS
PG 7 OF 11 CDN TERMINAL CHNL A CHNL B
STATUS
#2 #3 #4 #5 RDC #6 #7 #8 #9 #10 RDC #11 #12 #13 #14 #15 RDC #16 #17 #18 #19 #21 #23
NORMAL NORMAL NORMAL NORMAL NORMAL
NORMAL NORMAL NORMAL NORMAL NORMAL
NORMAL NORMAL NORMAL NORMAL NORMAL
NORMAL NORMAL NORMAL NORMAL NORMAL
NORMAL NORMAL NORMAL NORMAL NORMAL
NORMAL NORMAL NORMAL NORMAL NORMAL
NORMAL SEE CMCF NORMAL NORMAL NORMAL
SEE CMCF NORMAL SEE CMCF NORMAL NORMAL
SEE CMCF NORMAL SEE CMCF NORMAL NORMAL
NORMAL SEE CMCF NORMAL NORMAL NORMAL NORMAL DATE
NORMAL NORMAL NORMAL NORMAL NORMAL NORMAL XX XXX XX CCS MENU
NORMAL NORMAL NORMAL NORMAL NORMAL NORMAL UTC XX:XX:XX
PREV PAGE
NEXT PAGE
MAINT CTRL PGS
CCS SWITCHES
CCS RDC'S
RDC #1
LATCHED MSG ERASE
CENTRAL MAINT PG 8 OF 11
FWD
ARS SWITCH STATUS AFT 1
AFT 2
LEFT A
NORMAL
SEE CMCF
SEE CMCF
RIGHT B
NORMAL
SEE CMCF
NORMAL
CCS NETWORK A PREV PRINT MENU
DATE
SEND
20 SEP 08 UTC 05:30:23 PREV NEXT RECORD PAGE PAGE
Maintenance Pages 7 and 8 Features The common core system (CCS) maintenance pages 7 and 8 show the status of the remote data concentrators (RDC) and the ARINC 664 network remote switches (ARS). Page 7 shows these details: • • •
RDC status Channel A terminal status Channel B terminal status.
Page 8 shows the status of the 6 ARSs. NORMAL or SEE CMCF indicates the status of the specific RDC.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
5-11
Common Core System SYS MENU
MAINT DATA PGS
LATCHED MSG ERASE
, CDN LRU S
MAINT CTRL PGS
CENTRAL MAINT
AUTO
PG 9 OF 11
CDN TERMINAL CHNL A
CHNL B
CHNL A
NORMAL
NORMAL
CHNL B
NORMAL
NORMAL
SYS MENU
MAINT DATA PGS
LEFT EEC:
CHNL B
NORMAL
NORMAL
NORMAL
NORMAL
SEE CMCF
NORMAL
RIGHT
NORMAL
NORMAL
MAINT CTRL PGS AUTO
CENTRAL MAINT PG 10 OF 11
CDN TERMINAL CHNL A
CHNL B
CHNL 1
NORMAL
NORMAL
CHNL 2
NORMAL
NORMAL
SYS MENU
LATCHED MSG ERASE , CDN LRU S
MAINT CTRL PGS AUTO
CENTRAL MAINT PG 11 OF 11
CDN TERMINAL CHNL A
CHNL B
FWD
NORMAL
NORMAL
AFT
NORMAL
NORMAL
CHNL 1
NORMAL
NORMAL
CHNL 2
NORMAL
NORMAL
CHNL 1
NORMAL
NORMAL
P300 PNL
NORMAL
NORMAL
CHNL 2
NORMAL
NORMAL
P400 PNL
NORMAL
NORMAL
CAB SERV
NORMAL
NORMAL
CORE NET
SEE CMCF
NORMAL
EXT PWR:
RPDU 81 LEFT AFT:
FCM:
MAINT DATA PGS
FLIGHT REC:
RPDU 72 RIGHT FWD:
EMU: LEFT
, CDN LRU S
RPDU 71 LEFT FWD:
RIGHT EEC: CHNL A
LATCHED MSG ERASE
RPDU 82 RIGHT AFT:
LEFT
NORMAL
NORMAL
CHNL 1
NORMAL
NORMAL
CENTER
NORMAL
NORMAL
CHNL 2
NORMAL
NORMAL
RIGHT
NORMAL
NORMAL
ACP CAPT
NORMAL
NORMAL
ACP FO
NORMAL
NORMAL
LEFT 1
ACP FOBS
NORMAL
NORMAL
LEFT 2
NORMAL NORMAL
NORMAL NORMAL
AGU FWD LT
NORMAL
NORMAL
RIGHT 1
NORMAL
NORMAL
AGU FWD RT
NORMAL
NORMAL
RIGHT 2
NORMAL
NORMAL
AGU AFT LT
NORMAL
NORMAL
AGU AFT RT
NORMAL
NORMAL
CTRL 1
NORMAL
NORMAL
CTRL 2
NORMAL
NORMAL
CTRL 3
NORMAL
NORMAL
FLT INTPH:
ISS: LEFT
NORMAL
RIGHT
NORMAL
SEE CMCF SEE CMCF
AUTO EVENT MESSAGE DATE 20 SEP 08 UTC 06:00:00 PREV PREV NEXT PRINT SEND RECORD MENU PAGE PAGE
GRAPHIC GEN:
WIPS:
AUTO EVENT MESSAGE DATE 20 SEP 08 UTC 06:00:00 PREV PREV NEXT RECORD PRINT SEND MENU PAGE PAGE
AUTO EVENT MESSAGE DATE 20 SEP 08 UTC 06:00:00 PREV NEXT PREV RECORD PRINT SEND MENU PAGE PAGE
Maintenance Pages 9, 10 and 11 Features The common core system (CCS) maintenance pages 9, 10 and 11 show the status of these line replaceable units (LRU): • • • • • • • • • • • •
Electronic engine controls (EEC) Engine monitoring units (EMU) Flight control module (FCM) Integrated surveillance system (ISS) Remote power distribution units (RPDU) 71, 72, 81 and 82 Flight interphone Flight recorder External power Cabin service system (CSS) Core network Graphics generator (GG) Wing ice protection system (WIPS).
NORMAL or SEE CMCF indicates the status of the specific LRU.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
5-12
Display Crew Alerting System
Display Crew Alerting System
6
Display Crew Alerting System
6
Display Crew Alerting System Features
CREW ALERTING SYSTEM
DISPLAY AND CREW ALERTING SYSTEM
The purpose of the crew alerting system provides a means of alerting the flight crew to non-normal conditions.
The display crew alerting system (DCAS) provides the crew with visual, audio and tactile indications necessary for the operation of the airplane. The DCAS is made up of the primary display system (PDS) and the crew alerting system (CAS). The PDS has five head down displays (HDD) and two head up displays (HUD). The two inboard displays and the lower center display are designated as multi function displays (MFD).
It provides visual, audio and tactile alerts for: • • • •
Stall warning Crew alerting Configuration warnings Altitude alert.
•
Displays and Crew Alerting System
•
Primary Flight Display
•
EICAS Display
•
Multi Function Displays
•
Navigation Displays
•
CDU Display
•
Status Display
•
Synoptic Pages
•
Maintenance Pages
•
Electronic Checklist
•
Head Up Displays
•
Display Management
•
Caution & Warnings
The PDS shows this information: • • • • • • •
Air data Inertial reference data Navigation data Engine data Airplane system data Communication data Checklist data.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-1
Display Crew Alerting System
ISFD
HEATERS
HEATERS
EFB
L
R
LWR
LWR
L
R
EFB
Display Crew Alerting System Features
The MFDs can show this information:
The CAS does these functions:
The display crew alerting system (DCAS) is located in three general processing modules (GPM) in each common computing resource (CCR) cabinet.
•
Engine indicating and crew alerting system (EICAS) Navigation displays (ND) Control display unit displays Status page display Electronic checklist displays Communication management displays Synoptic displays Maintenance pages.
• • • • • •
The flight crew interface with the PDS using these controls:
• •
•
•
The DCAS has these two primary functions: • •
Primary display system (PDS) Crew alerting system (CAS).
The PDS has five head down displays (HDD) and two head up displays (HUD) as well as the necessary controls. The outboard HDDs have the primary flight displays (PFD) and the auxiliary displays. The inboard and lower center HDDs are multi function displays (MFD).
Rev 1.0
• • • • • • •
• • •
Electronic flight instrument system/display control panels (EFIS/DSP) Instrument source select panels (ISSP) Multi function keypads (MFK) Cursor control devices (CCD).
Crew alerting messages Stall warning Configuration warnings Status messages Audio alerts Master warning and caution lights.
It also integrates cautions and warnings from these other systems: Weather radar (WXR) Traffic alert and collision avoidance system (TCAS) Terrain avoidance warning system (TAWS).
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-2
Display Crew Alerting System Remote Light Sensors (L & R)
Capt HUD Projector
F/O HUD Projector
Capt HUD Combiner
MAP GS 251 TAS 252 341 o / 0
PLAN
TAT +13c
MENU
RANGE 20
CF13R 1154.3z 11.6 NM
12
TO 80.0
80.0
51 . 2
GS 0 TAS 50 341 o / 0
51 . 2
61 . 1
544
2055
ARPT
KPAE GPS
787FLTBOE1 123.85 3777
SECAL
BOE1 NCC1701E
TAIL #
UTC TIME 15:21:08z
100
VHF 1
DATE 28 FEB 06
GROSS WT 476 . 0
4 000
10
10
6 2
39 200
0
10
20
SAT -3c
LBS X 1000
7
00 80 1
240 10
10
20
20
38 800
2 6
38 600
200
29.92
.828 GS 475 TAS 475 --- o /---
IN LACRE 1540.9z 7.0 NM
VAMPS 8000A 10
VOR R YKM DME--DUVAL 10000
136 . 0
Capt Inboard Head Down Display
HDG HOLD
100
TOTAL FUEL 10:42:47z
FUEL TEMP -17c
05 DEC 05
10:42:47z
MODE L 787- 8 NAV DA TA 8787012008
RTE
DEP ARR
ALTN
VNAV
LEGS
HOLD
FMC COMM
PROG NEXT PAGE
INIT REF
RTE
DEP ARR
ALTN
VNAV
FIX
LEGS
HOLD
FMC COMM
PROG
NAV RAD
EXEC
PREV PAGE
20
40
60
NEXT PAGE
6
39
20
10
10
7
220
FLT #
787FLTBOE1
MIC XPDR
123.85 3777
SECAL
BOE1 NCC1701E
TAIL #
UTC TIME 15:21:08z
VHF 1
DATE 28 FEB 06
80
10
10
20
20
38 800
2 6
38 600
200
29.92
.828
IN LACRE 1540.9z 7.0 NM
VAMPS 8000A 10
TRAFFIC LACRE
39 8 TFC MAG
SEL HDG 090
Capt Outboard Head Down Display
MAG
F/O Outboard Head Down Display
Lower Head Down Display
Display Data
Display Data
J5
J1
RDC
J2
J3
J4
J2
J3
J4
J5
PCM
GG
FOX ACS FOX ACS
GG
GPM GPM GPM GPM GPM GPM GPM GPM
PCM
PCM
GG
FOX ACS FOX ACS
GG
GPM GPM GPM GPM GPM GPM GPM GPM
RDC PCM
J1
J5
RDC
00:02 ELAPSED TIME 01:45
00
1
GS 475 TAS 475 --- o /---
TRAFFIC
SEL HDG 090
J4
3 90 80
240
TFC
J3
6 2
39 200
1
25 8
LACRE
J2
000
A/P 20
39 8
J1
ALT
IBF1/130 o
300
80
F/O Inboard Head Down Display
DRAG/ F F +0. 0/ +0. 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - < IN DEX P O S IN IT>
EXEC
PREV PAGE
UNWOUND
280
J AN 0 5 F EB0 2 / 0 4
DRAG/ F F +0. 0/ +0. 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - < IN DEX P O S IN I T>
NAV RAD
0
ENGI NES EFF 65K ACTI VE F E B 0 2 MR R 0 2 / 0 4
J AN05FEB02/ 04
FIX
000
I DENT ENGI N ES EFF 6 5K ACTI VE F E B 0 2 MR R 0 2 / 0 4
INIT REF
8 000
05 DEC 05
I DENT MODE L 787- 8 NAV DATA 8787012008
1
3 90 80
DUVAL 1000
KBFI 31L
NOLLA 2000
2 200 24 000 16 000
000 20
25 8
220
RW13R 63
000
A/P 20
280 6
NOLLA 2200
8 000
39
IBF1/130 o
300 00:02 ELAPSED TIME 01:45
CF13R
NOLLA 200
STA WXR +5 CAL TFC TA ONLY VOR L OLM DME---
CF13R
A
FLT #
33
20
EGT
TERR
2 200 12 000
MIC XPDR
NOLLA 1538.8z 7.9 NM
MAG
N1
550 NOLLA 2200
36
18 10
ALT
312
61 . 1 27
9
HDG HOLD
TRK
30
TPR
15
IBFI 13R E10
F/O HUD Combiner
J1
L CCR Cabinet
R CCR Cabinet
Airplane Systems
J2
J3
J4
J5
RDC
Airplane Systems
Primary Display System Features The primary display system (PDS) shows data on five 12.1 in x 9.1in (30.7 cm x 23.1 cm) liquid crystal head down displays (HDD). It also shows the data on two head up displays (HUD). The display crew alerting system (DCAS) software in the general processing modules (GPM) processes data from the airplane systems. It sends these graphic commands to the two graphic generator (GG) modules in each of the common computing resource (CCR) cabinets.
Each GG has six outputs and can send out two display images. In this way, one GG can send display data to two HDDs simultaneously. A failure of any GG will cause the DCAS to reconfigure providing display priority to the HDDs. Each of the HDDs and HUD projectors supply status information back to the GGs in the CCR cabinets.
The GGs format this data and transmit it to the HDDs and HUDs over six fiber optic pixel buses. One output from each GG goes to each of the five HDDs. The sixth output goes to the onside HUD projector.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-3
PCM
GG
FOX ACS FOX ACS
GG
GPM GPM GPM GPM GPM GPM GPM GPM
PCM
PCM
GG
FOX ACS FOX ACS
GG
GPM GPM GPM GPM GPM GPM GPM GPM
PCM
Display Crew Alerting System
R CCR Cabinet
L CCR Cabinet
Capt HUD Declutter Switch
F/O HUD Declutter Switch L WIPER OFF INT
L HUD BRT
WORK TABLE
FWD PANEL BRIGHTNESS OUTBD DSPL/ CONTRAST
INBD DSPL/ CONTRAST
EICAS EVENT RCD
LOW
PNL/ FLOOD
FLOOR LIGHTS OFF BRT
R HUD BRT
WORK TABLE
DIM
PNL/ FLOOD
PULL - MANUAL L WASHER
EVAC COMMAND
OBS AUDIO NORM CAPT F/O
ON J1
J2
J3
J4
J5
J1
J2
J3
J4
J5
HUD Brightness Control
ARM
HUD Brightness Control
Capt Brightness Controls
FWD PANEL BRIGHTNESS
HIGH
PULL - MANUAL
LOWER DSPL/ CONTRAST
OFF
RDC
RDC OBS Audio Ovrd Cntrl Panel
MIC
MIC MAP
L
R
EFB
L LWR
LWR
LOWER MFD SYS
Capt Clock Switch
CDU
1
2
3
4
5
6
7 AUTO
R
CLOCK
EFB
LOWER MFD
INFO
CHKL COMM
AIR DATA/ATT
ND
SYS
CDU
INFO
CHKL COMM
E N T E R
1
2
3
4
5
6
7
F/O Clock Switch
ND
E N T E R
8
9
8
9
.
0
+/-
.
0
+/-
A
B
C
D
E
A
B
C
D
E
F
G
H
I
J
F
G
H
I
J
K
L
M
N
O
K
L
M
N
O
P
Q
R
S
T
P
Q
R
S
T
U
V
W
X
Y
U
V
W
X
Y
Z
SP
/ DEL CLR
Z
SP
/ DEL CLR
AIR DATA/ATT AUTO
ALTN
ALTN
PFD/MFD NORM INBD
MINS RADIO BARO FPV
MFD
BARO IN HPA
MTRS
RST
L
STD
R
SYS
CDU
INFO
ND FLAP LIMIT 1 5 15 20 25 30
-
250K 230K 215K 210K 180K 170K
PLAN MAP
RANGE
CHKL
MENU
COMM
ND
Capt Cursor Control Device
TERR
NEXT PAGE
EXEC
PREV PAGE
NEXT PAGE
EXEC
L
SYS
MINS RADIO BARO FPV
R
CDU
INFO
CHKL
CURSOR CONTROL
Capt EFIS/Display Select Panel (EFIS/DSP)
Capt MultiFunction Keypad
F/O MultiFunction Keypad
NORM INBD
OUTBD
STD
COMM
ND
PLAN MAP
RANGE FLAP LIMIT
MENU CTR
CANC/RCL ENG
ENG
BARO IN HPA
MTRS
RST
ND EICAS
CURSOR CONTROL
CANC/RCL TFC
PREV PAGE
PFD/MFD
MFD
F/O Cursor Control Device
EICAS
CTR
WXR
Capt Instrument Source Select Panel
OUTBD DSPL/ CONTRAST
F/O Brightness Controls
MAP CLOCK
OUTBD
INBD DSPL/ CONTRAST
WXR
TFC
F/O EFIS/Display Select Panel (EFIS/DSP)
1 5 15 20 25 30
-
250K 230K 215K 210K 180K 170K
TERR
F/O Instrument Source Select Panel
Primary Display System Controls Features
The MFKs have these controls:
The primary display system (PDS) control panels let the flight crew select, modify or change the data on the displays.
•
These are the control panels:
• • •
• • •
• • • • • •
Multi function keypads (MFK) Cursor control devices (CCD) Electronic flight instrument system/display select panels (EFIS/DSP) Clock switches Instrument source select panels (ISSP) Brightness control panels Head up display (HUD) brightness controls Observer audio override control panel HUD declutter switches.
Rev 1.0
• •
Lower multi function display (MFD) switches Alphanumeric keys Lower multi function display (MFD) switches ENTER key EXECute key Cursor control selector.
The CCDs are used to control the cursor and make selections on these components: • • •
Onside inboard head down display (HDD) Onside section of the lower HDD Onside electronic flight bag (EFB).
The EFIS/DSP has an EFIS section and a DSP section. The EFIS section controls for the onside primary flight display (PFD) and navigation display (ND). The DSP section has controls for the onside MFD.
The clock switches are used to control the onside clock function. The ISSPs have the PFD/MFD selector which is used to change the position of the onside PFD. The brightness control panels are used to control the brightness of the onside outboard and inboard HDDs. The HUD brightness controls are used to control the brightness of the onside HUD. The brightness control for the lower MFD is also on this panel. The EICAS event record switch is used to take a manual "snapshot" of the airplane systems. The HUD declutter switches control the amount of data shown on the onside HUD.
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6-4
Display Crew Alerting System STAT
ELEC
GEAR
HYD
FUEL
AIR
EFIS/DSP
FCTL
DOOR
MAINT
CB
MAINT INFO
ISFD
FO
CAPT MINS
500
BAROSET
EFIS CTRL BACKUP
FT
FPV RADIO
29.92
MTRS IN
ND RANGE
BARO MINS RADIO BARO FPV
MFD
BARO IN HPA
MTRS
RST
STD
L
HPA
RST
R
MAP
RANGE
SYS
CDU
INFO
CHKL
COMM
ND
MENU
WXR CAPT
EICAS
CTR
L WXR
TFC
TFC
MINS RADIO BARO FPV
R
SYS
CDU
INFO
CHKL
COMM
ND
FO
MFD
L
R
R
LOWER
L MFD L
TERR
CANC/RCL
ENG
TERR
STD
CTR
ND PLAN
HPA
R
BARO IN HPA
MTRS
RST
STD
SYS
CDU
INFO
CHKL
HYD
ND
EICAS
ND EICAS
RANGE
PLAN MAP
MENU
ENG
CTR
CANC/RCL ENG
WXR
TFC
CANC/REL
SCRATCHPAD AUTO
TERR
Backup EFIS/DSP Control Features The backup electronic flight instrument system/display select panel (EFIS/DSP) function provides for control of all the switches in the event that a panel has a failure. This page is accessed using these steps: •
• • •
When the backup EFIS/DSP function is active, the EFIS panel hardware is disabled. However, the DSP hardware remains active. If an EFIS/DSP fails or if the backup function is active, the EICAS advisory message and a status message, EFIS/DSP PANEL L/R is displayed.
Select SYS on an active EFIS/DSP or on a multi function keypad (MFK) Select EFIS/DSP Select CAPT or FO Select EFIS CTRL BACKUP to make the function active.
The top half of the display is used to make selections for the EFIS and the bottom half is used for the DSP. There is a scratchpad which is used to enter minimums data or barometric setting data.
Rev 1.0
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6-5
Display Crew Alerting System Captain’s EFIS/DSP
F/O EFIS/DSP
Clock Switch
Clock Switch
Left O/B HDD
HDG HOLD
FLT # 787FLTBOE1 MIC 123.85 VHF 1 XPDR 3777 SECAL BOE1 TAIL # NCC1701E 00:02 UTC TIME DATE ELAPSED TIME 15:21:08z 28 FEB 06 01:45
100
280
240 220
MAP GS 251o TAS 252 RANGE 341 / 0 20
39 000
A/P 20
20
6 2
39 200
PLAN
12
IBFI13R E10
15
TO TAT +13c MENU 80.0 CF13R 51 . 2 1154.3z 11.6 NM TPR
61 . 1
1 10
10
10
10
9
00
3 90 80 80
18
NOLLA 2200
20
20
2055 TERR
29.92
.828 GS 475 TAS 475 --- o /---
LACRE
A
39 8
TFC
KPAE
544
NOLLA 2200
ARPT STA WXR +5 CAL TFC TA ONLY VOR L OLM DME--2 200 24 000
RW13R 63
0
10
20
GROSS WT LBS X 476 . 0 1000 SAT -3c
TOTAL FUEL 136 . 0 FUEL TEMP -17c
10:42:47z
DUVAL 1000
KBFI 31L
NOLLA 2000
20 10
10
10
20
20
VOR R YKM DME---
000
1
29.92
GS 475 TAS 475 --- o /---
05 DEC 05
10:42:47z
INIT REF FIX NAV RAD
60
SEL HDG 090
80
MAG
05 DEC 05
MO D E L 787- 8 NAV DATA 8787012008
ENGI NE S EF F 6 5 K ACT I VE F E B 0 2 MRR 0 2 / 0 4
J AN0 5 F EB0 2 / 0 4
J AN0 5 F EB0 2 / 0 4 DRAG/ F F +0. 0/ +0. 0 -------------------------------------< IN DEX P O S IN I T>
RTE ALTN VNAV FMC PROG LEGS HOLD COMM
40
I DENT ENGI NES EF F 6 5 K ACTI VE F E B 0 2 MRR 0 2 / 0 4
DRA G/ F F +0. 0/ +0. 0 -------------------------------------< IN DEX P O S IN IT> DEP ARR
20
TRAFFIC
39 8
TFC UNWOUND
2 6
IN LACRE 1540.9z 7.0 NM
VAMPS 8000A 10 LACRE
0
00
3 90 80 80 38 800
38 600
.828
DUVAL 10000
6 2
39 200
1 10
200
8 000
I DENT MO D E L 787- 8 NAV DATA 8787012008
Left Instrument Source Select Panel
220 NOLLA 200
FLT # 787FLTBOE1 MIC 123.85 VHF 1 XPDR 3777 SECAL BOE1 TAIL # NCC1701E 00:02 UTC TIME DATE ELAPSED TIME 15:21:08z 28 FEB 06 01:45
39 000
A/P 20
16 000
4 000 MAG
6 25 8 7
20
8 000
000 SEL HDG 090
27
N1
ALT
IBF1/130o
300
33
EGT
GPS CF13R
100
NOLLA 1538.8z 7.9 NM
MAG
280
CF13R
2 200 12 000
TRAFFIC
TRK 312 30
IN LACRE 1540.9z 7.0 NM
VAMPS 8000A 10
GS 0 TAS 50 341 o / 0
ISFD
240
2 6
38 600
200
HDG HOLD 80.0
51 . 2
61 . 1
550
10 1
38 800
Right O/B HDD
36
6 25 8 7
ALT
IBF1/130o
300
Right I/B HDD
Left I/B HDD
EXEC
INIT REF
PREV NEXT PAGE PAGE
FIX NAV RAD
DEP ARR
RTE ALTN VNAV FMC PROG LEGS HOLD COMM
EXEC
Right Instrument Source Select Panel
PREV NEXT PAGE PAGE
F/O MFK
Captain’s MFK
Lower HDD
Main Instrument Panels Features The main instrument panels have these components: • •
• • •
Five head down displays (HDD) Two electronic flight instrument system/display select panels (EFIS/DSP) Two instrument source select panels (ISSP) Two multi function keypads (MFK) Two clock switches.
The normal power up displays are shown on the graphic above.
Rev 1.0
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6-6
Display Crew Alerting System
FLT # MIC XPDR SECAL TAIL #
787FLTBOE1 123.85 VHF 3777 NICK NCC1701E
UTC TIME
100
1
HDG HOLD
ALT
o
IBF1/130
A/P
300
6
00:02
DATE
ELAPSED TIME
15:21:08z 28 FEB 13
39000
20
20
10
10
39200
280
01:45
2 1
6
9000
3 80 80
258 7
240
1
220
10
10
20
20
38800
2 6
AUX Display 29.92
.828 GS 475 TAS
---o/---
Primary Flight Display
38600
200
475
IN
LACRE 1540.9z 7.0 NM VAMPS 8000A 10
TRAFFIC LACRE
398 TFC
SEL HDG
090
MAG
NOTE: Captain’s side shown, F/O’s similar.
Primary Flight Display and Auxiliary Display The mini map shows a navigation display (ND) with a 20 NM range.
Features The two outboard head down displays normally show the primary flight display (PFD) and the auxiliary (AUX) displays. The PFD is shown in the top of the display with a mini map display in the lower section.
This data shows on the mini map: • • • • •
Heading and compass rose Selected heading Active flight plan TCAS alerts Speed.
The AUX displays show this data: • • • • • •
Flight number Tuned communication frequency ATC transponder code SELCAL identifier Airplane tail number Time and data.
The PFD shows this data: • • • • • • • •
• •
Attitude Airspeed Barometric altitude Vertical speed Radio altitude Flight mode annunciations Autopilot status Traffic alert and collision avoidance system (TCAS) resolution advisories Lateral and vertical deviation Time critical warnings (TCW).
Rev 1.0
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6-7
Display Crew Alerting System MAP
MENU
PLAN
GS 251 TAS 252 RANGE
o
341 / 0
200 200
20
12
IBFI 13R E10
400
400
6
15
060
9
18
040 1
NO V S P D
10
10
1
2055
10
10
20
20
1
-4
CF13R
GS 0
KPAE
341o/
GPS CF13R
NOLLA 2200
6
29.92
TAS 50
IN
00.Oz 0.0NM
0
060
2 -200
TERR
A
6
40
0020
9
NOLLA 2200
2200 12000
080
2
200
30
10
10 000
10 000
CF13R 1154.3z 11.6 NM 080
040 1
NO V S P D
10
1
40
0020
30 9
RW13R 63 10
2
200 10
8000
10
10
20
20
1
A
4000
KBFI
TFC
000
0
10
ADF L 20 220.0
SEL HDG
132
MAG
ADF R PWT
-4 GS 0
341o/
TAS
2 -200
6
29.92
50
IN
00.Oz 0.0NM
0
10
A
KBFI
TFC
ADF L 220.0
SEL HDG
132
MAG
ADF R PWT
Reversionary Primary Flight Display Features The reversionary primary flight display (PFD) shows automatically on the inboard head down display (HDD) when an outboard HDD has failed. It also shows when the crew have manually selected it using the instrument source select panels (ISSP). The size of the PFD and mini map are reduced to half the width of a multi function display (MFD). In this mode, all the data is exactly the same as the full format PFD.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-8
Display Crew Alerting System TAT
+16c D-TO 85.0 191 .
+24c 85.0 192 .
TAT
-14c CRZ 85.0 800 .
N1
85.0 1050 .
N1
521
755
519
EGT
100
EGT
671 .
672 .
450 .
DOWN
850 .
WARNING CAUTION1 CAUTION2 ADVISORY1 ADVISORY2 ADVISORY3 ADVISORY4 ADVISORY5 COMM MEDIUM COMM LOW MEMO RECALL STATUS FL
250
DOWN
GEAR
GEAR N2
N2
136 .
135 .
136 .
FF
135 .
FF
F L A P S
5 20
79
OIL PRESS
ND
OIL TEMP
41
OIL QTY
05 .
VIB
39
RUDDER TRIM
42 06 . N1 GROSS WT
5380 . SAT
LBS X 1000
225
OIL TEMP
100
LO
41
OIL QTY
42
BB
05 .
VIB
TOTAL FUEL
2434 . FUEL TEMP
+10c
20
ND S T A B
800 .
10.00
NU
5
82
0.0
S T A B
10.00
38
OIL PRESS
35
82 800 .
BB
PG1
0-340 KTS
+13c
Normal Display
NU
0.0 RUDDER TRIM
LO
40 . N1
FUEL QTY
681 .
753 . 720 .
GROSS WT
4600 . 3446 .
LBS X 1000
TOTAL FUEL
TO REMAIN MLW
2154 . 1000 .
Non-Normal Display
EICAS Display Features The engine indicating and crew alerting system (EICAS) is normally displayed on an inboard multi function display (MFD). EICAS shows this data: • • • • • • • • • • • • • • • • • •
Total air temperature Thrust mode Selected temperature derate N1 rotor speed Exhaust gas temperature (EGT) N2 rotor speed Fuel flow (FF) Oil pressure Oil temperature Oil quantity Engine vibration Crew alert messages Status cue Inflight start information Landing gear position Flap/slat position Horizontal stabilizer trim Rudder trim
Rev 1.0
• • • •
Airplane gross weight Total fuel weight Static air temperature (SAT) Fuel temperature.
For non normal conditions, the engine indications turn red, amber or white to indicate an exceedance. The crew alert messages show in one of these categories: • • • • •
Warnings Cautions Advisories Communications Memos.
Warnings are red in color and are shown at the top of the message field. Warnings require immediate crew action. They have an aural which can be a bell, siren or voice.
awareness. The caution aurals are a beeper sound. Advisories are amber in color and are shown indented to the right below the caution messages. Advisories require crew awareness. There are no aurals associated with advisory messages. Communication messages are white in color and show below advisory messages. They require crew awareness. The aurals for communication messages are high/low chimes. Memo messages are also white in color and show below the communications messages. They are reminders for the crew. There are no aurals associated with advisory messages.
Cautions are amber in color and are shown below the warning messages. Cautions require immediate crew
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6-9
Display Crew Alerting System ISFD
MAP
MENU
PLAN
GS 251 TAS 252 RANGE
341o / 0
CF13R 1154.3z 11.6 NM
20
12
IBFI 13R E10
10:42:47z
05 DEC 05
NORMAL MENU
I D E NT MODEL
787-8
ENGINES
18
E FF 65K
NAV DATA
10 NOLLA 2200
ACTIVE
8 7 8 7 0 1 2 00 8
F EB 0 2 M R R 02/04
2055
J A N05FEB02/ 0 4 GEAR
STAT
ELEC
HYD
FCTL
FUEL
AIR
EFIS/DSP EFIS/DSP
MAINT
HYDRAULIC
STAT
SYS MENU
DOOR
MAINT DATA
+ 0. 0 /+ 0 . 0 --------------------------------------
A
L 0.90
QTY POS INIT> PRESS
KPAE
4925
GPS CF13R
NOLLA 2200
TEST
8000
DEP ARR
ALTN
VNAV
FIX
HOLD
FMC COMM
PROG
NAV RAD
EXEC RPM
OIL PRESS 30 PSI
C 0.78 LO GEAR
R 1.00 FCTL
4925
4925
PREV PAGE
1160 C FWDQTY EXT7.6 PWR OIL TEMP 125 C OIL L R
OXYGEN
NEXT PAGE
CREW PRESS
4000
100.1
1950
QTY
EGT
LIQUID COOLING L R 0.37 LO 1.00
STATUS MESSAGES 000
0
NAV Displays
10
20
w8mt-31-61-0018
FLIGHT CONTROL SYS RAM FAN CONTROL L CONTROL WHEEL XDCR L1 MAIN
GEN L1 CTRL
L2
W8MT-31-61-0021
CDU Displays
PG 1 OF 3
XXX.X XXX.X SPEED SENSOR 2 SELECT EFIS/DSP SPEED MAINT CB XXX.X XXX.X CORRECTED SPEED EGT THERCOUPLE 1 XXXX APU GEN EGT THERCOUPLE 2 XXXX L R XXXX EGT SELECT AFT EXT PWR OIL PRESS XXX OIL TEMP XXX OIL FLT DELTA P XXX OIL QTY XX.XX LO OIL SUMP TEMP XXX LARGE MOTOR POWER SYS GEN L FLT DELTA P X.X GEN R FLT DELTA P X.X INLET PRESS XX.XX AC BUSES TEMP X.X MAIN R1 MAININLET R2 MAIN XX.X FUEL FLT DELTA P XXX FUEL PRESS GEN XXXX FUEL R1 CTRLCTRL CMD R2 XXX FUEL CTRL SPEED APU DOOR COMMAND CLOSE APU DOOR POSITION CLOSED
HYD
APU
INITRW13R REF 63 RTE LEGS
ELEC
L1-GEN-L2 NEXT PG DRIVE
LATCH RESET
COMPANY
MANAGER
NEW MESSAGES
L2
FUEL
SPEED SENSOR 1
AIR
DOOR
AUTO MESSAGE LOAD SHED
R1-GEN-R2 PREV DRIVE
PRINT
MENU
DATE
DATA LINK
ENGINES ...
FLIGHT INSTIALIZATION NON-NORMAL MENU REQUEST AUTOINSTIALIZATION NON-NORMAL MENU REQUEST UNANNUNCIATED FMC DATA CHECKLIST WEIGHT & BALANCE TAT PROBE ICING RESETS
ECB
ATIS VOLCANIC ASH
DITCHING
AUTO
APU
DRAG/FF
CF13R
MAINT CNTRL
CB APUC MODE
TERR
2200 12000
FLIGHT INFO
COMPANY
15
9
ATC REVIEW
APU BAT DC-VFUEL JETTISON XX
XXX XXX AC-Y XXX FREQ GEAR LEVER LOCKED DN X.XX LOAD XXX LANDING AC-V OVERWEIGHT XXX FREQ PASSENGER X.XXEVACUATION LOAD
APU BAT DC-A
FUEL LEAK
APU GEN L APU GEN L APU GEN L APU GEN R APU GEN R APU GEN R
CLEARANCE WINDOW DAMAGE FLIGHT RELEASE
DELAY REPORTS
WEATHER REQUESTS
DEPARTMENT REPORT
RE-CLEARANCE
DIVERSION
GATE ASSIGNMENT
ETA REPORT
MAINTENANCE REPORT
ARRIVAL REPORT
MISCELLANEOUS CODES
MESSAGE TO GROUND
SITUATION
VOICE CONTACT REQUEST
FLIGHT TIMES
NOTAMS
SMOKE/FUMES APU FUEL FEED COMMAND DC PUMP AC PUMP
STATUS CODE BIT# 1
XXXX XXXX XXXX
STATUS 1 STATUS 2 STATUS 3
APU OPER HOURS APU STARTS
XX XXX XX ERASE
STATUS
SMOKE/FUMES REMOVAL
CLOSED CLOSED PRESS -CLOSED CLOSED
S/O VLV
UTC
PREV PAGE
Comm Pages
5
XX-X XXXXXXX XXXXXX XXXXX
EXIT MENU
Checklist Pages
XX:XX:XX NEXT PAGE
W8MT-31-61-0027
Status Page MAIN BAT VOLTS AMPS
28 13 CHG
APU BAT VOLTS AMPS
Maintenance Pages
28 13 CHG
Synoptic Pages
Multi Function Displays Features The multi function displays (MFD) show auxiliary information that can be used by both the flight crew and maintenance personnel. These are the types of displays: • • • • • • •
Navigation displays Status pages Control display unit (CDU) displays Synoptic pages Maintenance pages Checklist pages Communication pages.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-10
Display Crew Alerting System MAP GS 0
o
TAS 50 RANGE
341 / 0
40
MENU
PLAN TRK
312
NOLLA 1538.8z 7.9 NM
MAG
30
A KPAE
33
SALLY MARKY
MAP
27 TAS 50 RANGE
341o/ 0 TCM
20
MENU
PLAN
SOTON 1538.8z 4.9 NM
36
GS 0
312
TRK
20
MAG BOFER
IAN01
T/C TOPPS
10
OLM NOLLA 200
DUVAL 1000
WXR + 5 CAL
43
SOTON
ARPT WPT STA
RNP 400
KBFI 31L
1.8 R
TFC TA ONLY
VOR L OLM
VOR R YKM
DME---
DME---
ANP 60
10
ARPT STA
WXR + 5 CAL
Expanded Map Display
TFC TA ONLY
VOR L OLM DME---
RNP 1.00
ANP 0.04
VOR R YKM DME---
Centered Map Display
Full Screen Map Displays Features
The map mode shows this data:
The full screen map displays show the part of the flight plan that is within the range of the display. The maximum range is 1280 nautical miles (NM).
•
It can be shown in the expanded or centered modes. The expanded mode shows 145 degrees of the compass rose with the airplane symbol are the bottom. The centered shows 360 degrees of the compass rose with the airplane symbol in the center.
Rev 1.0
• • • • • • • • • • • • •
Flight management function (FMF) active route Active waypoint Distance to go Estimated times of arrival (ETA) Vertical deviation (descent only) Lateral deviation Trend vector Navaids Waypoints Airports FMF navigation data Weather radar Traffic alert and collision avoidance (TCAS) alerts Terrain awareness warning system (TAWS) alerts.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-11
Display Crew Alerting System
MAP GS 0 TAS 50 341o/ 0
RANGE
TRK
40
MENU
PLAN
312
NOLLA 1538.8z 7.9 NM
MAG
30
33
VSD WXR
27
TERR
36 TFC
20
APT WPT STA
ARPT
POS
NOLLA 200
STA
WXR + 5 CAL
DUVAL 1000
DATA VOR L
KBFI 31L
TFC TA ONLY
VOR R
VOR L OLM
VOR R YKM
DME---
DME--NOLLA 2000
2200 24000
DUVAL 10000
FIR AIRSP
EXIT
Pull Down Menu
16000 8000 000
0
UNWOUND
20
40
60
80
Full Screen Map Display with VSD Features The full screen map display with the vertical situation display (VSD) has the same information as the normal map display. The VSD improves crew awareness of the airplane’s flight path and terrain. The VSD shows a side view of the airplane and the terrain below the current airplane track. The lower 30% of the display is used for the VSD and the normal map display is shown above.
• • • • •
Waypoints Waypoint altitude constraints Destination runway Vertical navigation (VNAV) descent angle Terrain data.
On the upper map display, the lateral flight plan is shown. It is magenta in color. The swath follows the flight plan. It is cyan in color and depicts the area mapped by the VSD. The terrain shown in the lower display area is the terrain within the swath area.
VSD is selected by selecting VSD on the navigation display pulldown menu. The VSD shows this data: • • • •
Airplane altitude Vertical flight path Vertical flight path vector Selected altitude
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-12
Display Crew Alerting System PLAN
MAP GS 0
TAS 50
341o / 0
MENU
TRK
341o / 0
VSD
134 MAG 15
12
CF13R 1154.3z 11.6 NM
20
WXR
12
IBFI 13R E10
TERR TFC
VAMPS
MENU
PLAN
GS 251 TAS 252 RANGE
RANGE
20
MAP
15
9
18
APT
BLAKD
WPT
10
STA
OR AUBRN
NOLLA 2200
POS
2055
DATA
10 TERR
VOR L
LACRE
CF13R
VOR R FIR BENSE
KPAE GPS
KWILA WPT
A
AIRSP
EXIT
2200 12000
HETHR
CF13R
NOLLA 2200
RW13R 63
8000
13R PARK
4000 D2751 000 ANVIT
0
GPS
10
20
Half Screen Map Displays Features The half screen map displays have the same data as the full screen map displays including the VSD. There is also the pull down menu available.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-13
Display Crew Alerting System
TRX
1
24
M
M2
M3
T8
B
T7
A
T6 T
B A9
A10
A11
21F
T9
T10
T B
T
T
S3
233 MAG
T11
T12
MENU
PLAN
RANGE
W J
B
A8 A6
J
A4 F
A14
4L
F M4
27B
DE -C E
0.5
A18
A KORD
B
19
A
R
E G 2 C
30
A19 H1
A20 R
DE -C E
D3
E
C
D2
S
E
B
A17
D1
E
R
R A15 M5
M5
E H
F
S
J
A5
A A13
S4
00.0z 0.0 NM
T5
J1
9L
MAP OSD TAS50 0021/ 0
A21
H G
D4 27 L
B
D5
A
H P
P
D6 D7
32R
22L
P3
P4
A
D8
V1
H2
H3 27 R
V
V2 GPS
Airport Map Display Features The airport map display is automatically shown when the navigation display range is set to 5 nautical miles (NM) or less. It shows these features for the destination or origin airport: • • • •
Runways Taxiways Aprons Buildings.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-14
Display Crew Alerting System
N
GS 338 TAS 351 RANGE
350o/15
MENU
PLAN
MAP 40
MAP
PLAN
RANGE
40
APT WPT
40
MENU
N 40
STA DATA FIR AIRSP
20
20 EXIT
JOE
JOE
SEA
SEA
JEAN
JEAN
20
20 TCM ARPT WPT STA
TCM
JOHN
OLM
OLM
40
40 TFC TA ONLY
MAP CENTERING AIRPLANE
JOHN
DEST
CURSOR
MAP CENTERING CTR ON
PICK WPT
Full Screen Plan Dsplay
AIRPLANE
DEST
CURSOR
CTR ON
PICK WPT
Half Screen Plan Display
Plan Displays Features The plan display is used by the flight crew to create, review or change a flight plan. The display is always a north up display. The display shows the active flight management function (FMF) route and traffic alert and collision avoidance system (TCAS) data. The airplane symbol shows airplane position and flight management function (FMF) track.
• • • •
AIRPLANE DEST CURSOR CTR ON ____.
The PICK WPT key lets the flight crew create a waypoint using a latitude/longitude, airport, navaid or waypoint.
There is a pull down menu that gives these selections: • • • •
Airports (APT) Waypoints (WPT) Navigation stations (STA) Waypoint data (DATA).
There are centering keys are at the bottom of the display. These are the selections:
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-15
Display Crew Alerting System 10:42:47z
05 DEC 05
13:45:28z
E NG I NE S
GR WT
N A V D A TA
AC T IV E
F UE L
F EB 02 M R R02/04
C OS T I N DE X
2 5 0 .0L BC A L C ZFW
J AN05FEB02/0 4
-3 7 o C 30.0
P E RF IN I T
FIX
LEGS
ALTN
HOLD
FMC COMM
VNAV
INIT REF FIX
PREV PAGE
NEXT PAGE
RTE LEGS
FUEL
T H RU ST LI M >
< I N DEX
EXEC
PROG
NAV RAD
ICAO
------------------------------- P R E- F L T
POS INIT>
DEP ARR
ST EP SI ZE
< R E Q U E ST
--------------------------------------
DEP ARR
ALTN
VNAV
HOLD
FMC COMM
PROG
NAV RAD
CLEAR MSG
PREV PAGE
ZFW (ZERO FUEL WEIGHT) VALID ENTRY RANGE IS: 160.0 TO 360.0 (LBS)
XX TOTAL MESSAGES
COST INDEX
250.0L B C A L C
EXEC
ZFW
NEXT PAGE
INVALID ENTRY
INDEX
CRZ ALT
C RZ C G
. D RA G/FF + 0. 0/ + 0. 0
GR WT
MI N FU E L T E MP
. R E SER V E S
RTE
27 JUL 13 PERF INIT
CRZ ALT
E FF 65 K
87 87 0 1 2008
INIT REF
13:45:28z
27 JUL 13 P ER F IN I T
I DE NT M O DE L 78 7- 8
MIN FUEL TEMP -37o C
.
CLEAR MSG XX TOTAL MESSAGES
RESERVES
CRZ CG
.
30.0
PERF INIT
STEP SIZE
< R E Q U E ST
CHKL COMM L LWR
R EFB
1
2
3
4
5
6
7
8
9
Cursor Control Device
INIT REF
E N T E R
FIX
0
+/-
A
B
C
D
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
SP
/ DEL CLR
NEXT PAGE
T H R U ST L I M >
ND
.
PREV PAGE
ICAO
-------------------------------PRE-FLT
LOWER MFD SYS CDU INFO
E
RTE LEGS
DEP ARR
ALTN
VNAV
HOLD
FMC COMM
PROG
NAV RAD
EXEC
EXEC
PREV PAGE
NEXT PAGE
INVALID ENTRY ZFW (ZERO FUEL WEIGHT) VALID ENTRY RANGE IS: 160.0 TO 360.0 (LBS)
CLEAR MSG XX TOTAL MESSAGES
CURSOR CONTROL
Multi Function Keypad
Control Display Unit Display Features The control display units (CDU) show as displays on the multi function displays (MFD). They are accessed by selecting the CDU button on any electronic flight instrument system/display select panel (EFIS/DSP) or multi function keypad (MFK). The crew use the cursor control devices (CCD) and the MFKs to enter data into the CDU. There is a message area below the mode keys.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-16
Display Crew Alerting System MINS RADIO BARO FPV
STD
ND PLAN
RANGE MENU
CDU
SYS
CHKL COMM
FUEL
AIR
DOOR
EFIS/DSP EFIS/DSP
FCTL
ENG
MAINT
CB
INFO ND
EICAS
CTR
TFC TERR
WXR
HYD
R
GEAR
RST
MAP
L
ELEC
STAT
MFD
BARO IN HPA
MTRS
HYDRAULIC
CANC/RCL
QTY PRESS
L 0.72 RF
C 0.39 LO
4950
R 1.20 OF
4950
4960
EFIS/DSP APU RPM
100.1
OIL PRESS 65 PSI
EGT
358 C
OIL TEMP 105 C
OIL QTY 7.6
LOWER MFD SYS CDU INFO CHKL COMM
OXYGEN
ND
CREW PRESS
1
2
3
4
5
6
7
8
9
.
0
+/-
A
B
C
D
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
SP
/ DEL CLR
PREV PAGE
NEXT PAGE
E N T E R
1950
QTY
LIQUID COOLING L R 0.37 LO 1.00
STATUS MESSAGES
FLIGHT CONTROL SYS RAM FAN CONTROL L CONTROL WHEEL XDCR
E
EXEC
CURSOR CONTROL
MFK
Status Page Display Features The status page shows information that assists maintenance personnel determine the dispatch status of the airplane. The display can show a maximum of eleven status messages on one page. The status page shows: • • • • •
Hydraulic system information APU information Crew oxygen information Liquid cooling system information Status messages.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-17
Display Crew Alerting System STAT
ELEC
GEAR
HYD
FUEL
AIR
EFIS/DSP
FCTL
DOOR
MAINT
CB
ELEC
STAT
HYDRAULIC L 0.72 RF
QTY PRESS
GEAR
C 0.39 LO
4950
R 1.20 OF
4950
STAT
ELEC
GEAR
4960 STAT
ELEC
GEAR STAT
ELEC
HYD
FUEL
FCTL
AIR
HYD
FUEL
EFIS/DSP
HYD
FCTL
AIR
FUEL
EFIS/DSP EFIS/DSP
EFIS/DSP EFIS/DSP
FCTL
AIR
GEAR
HYD
FUEL
EFIS/DSP EFIS/DSP
FCTL
AIR MAINT
MAINT
CB
STAT
STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
ELEC
GEAR
HYD
FCTL DOOR
AIR
MAINT
FUEL
EFIS/DSP
AIR
DOOR
MAINT
SPOILERS
75 TOTAL FUEL
CB
DOOR
160
ENTRY 1L
A
M
ENTRY 2L
A
M
215.3
A
75
1
75
75
2
70
FWD
NU
75
75
75
D
75
50
AFT
3
70
75
75
AFT LEXT REV PWR
FLAPS
FLT CTRL
NOSE GEAR & STEERING
R MAIN FWD R REV
MAIN GEAR
FLT CTRL
33.1 FLT
L1 MAIN
GEN L1 CTRL
L2
L
CTRL
C1 ELEC
MAIN BAT VOLTS AMPS
28 13 CHG
LOAD SHED HYD FUEL AIR WINDOW HEAT MISC HEATERS EXTERIOR LIGHTS COMM/NAV
R ENG
C2 ELEC
R ELEC
R2 SOV
SOV
1.15 L1-GEN-L2 DRIVE
R1-GEN-R2 4650 DRIVE
160
160
RUDDER TRIM
BRAKE 0.0
7.1
160
160
2.8
3.3
L 3.4 ELEV
R ELEV RUDDER
DOOR
UPPER RECIRC
LOWER RECIRC
LOAD SHED
LOAD SHED
R
ACES
FLT CTRL MODE
L
C1 C2 R
AFT E/E ACCESS
A
ENTRY 3L
M
ENTRY 3R
AIR DISTRIBUTION
AFT CARGO
RAT
L ELEC GEN
R1
160
NORMAL AFT
CENTER
ISLN
P R I L M ENG A AC BUSES R L2 MAIN R1 MAIN YR2 MAIN D E M A N D
160
33.2
AFT ISLN
3.1
BULK
PASSENGER CABIN
ALTERNATE VENT
CTRL
LARGE MOTOR POWER SYS
ASKID ENTRY 2R 160 160 1.7
R AIL
0.0
FLIGHT DECK
CROSSFEED FWD EXT PWR L R
2.2
R FLPRN
S T A B
4
REFUEL
L MAIN FWD
L FLPRN ND
ENTRY 1R
FWD CARGO
C
B
LBS X 1000 APU GEN L R
L AIL
CLOSED
75 F
FLT DECK
CB
FWD ACCESS
MASTER TEMP
201
CB
DOOR
CB
CB
FWD E/E ACCESS
CABIN OCCUPANTS
AIR MAINT
DOOR
MAINT CB LAV VACANT
DOOR
FUEL
EFIS/DSP
DOOR
MAINT
F/D OVHD
ELEC
HYD
DOOR
160
GEAR STAT
FCTL
0.72
RF
P R I M A R Y
TRIM HEAT FLT DECK + B + D
149.0
TRIM HEAT BULK CARGO FLT DECK + A + C
A
ENTRY 4L L PACK
L
TRIM AIR
M
ENTRY 4R
R PACK
R
STBY COOLING
D E M A N D
CABIN AIR COMPRESSOR L1
L2
VENTILATION MODE
R1
R2
NORMAL
0.45 LO -37c 4850+13c
MIN FUEL TEMP PRESS
5010
PRESS FUEL TEMP
APU BAT VOLTS AMPS
28 13 CHG
Synoptic Pages Features The synoptic pages provide a graphic representation of certain airplane systems. They are dynamic displays of real time system data.
• • •
Green - on or flow Gray - actual airplane condition White - off or invalid state.
These are the synoptic displays: • • • • • •
Electrical (ELEC) Hydraulic (HYD) Environmental control systems (AIR) Doors (DOOR) Landing gear (GEAR) Flight controls (FCTL).
Colors are used on the pages to show conditions and states. These are the colors: • • • •
Red - warning, limit or exceedance Amber - caution, limit, exceedance or failure Magenta - commands or targets Cyan - armed state
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-18
Display Crew Alerting System STAT SYS MENU
MAINT DATA PGS
DISPLAY SELECTION
LATCHED MSG ERASE
PRINT SELECTION
ATA SYSTEM
MAINT CTRL PGS
DATALINK SELECTION
CENTRAL MAINT
REAL
MANUAL
AUTO
DISPLAY
DISPLAY
SHOW LIST
21 AIR DISTRIBUTION
DISPLAY
21 CABIN PRESSURIZATION
DISPLAY
21 CARGO HEAT
DISPLAY
CARGO AIR 21 FORWARD CONDITIONING
DISPLAY DISPLAY
SHOW LIST
SYS MENU
QTY
L 0.72 RF
PRESS
MAINT DATA PGS
SHOW LIST SHOW LIST
LATCHED MSG ERASE
4950
DISPLAY
SHOW LIST
SHOW LIST
24
ELECTRICAL
DISPLAY
SHOW LIST
SHOW LIST
26
FIRE PROTECTION
DISPLAY
SHOW LIST
DISPLAY
27
FLIGHT CONTROL
DISPLAY
MAINT CTRL PGS
CENTRAL MAINT
ERASABLE STATUS MESSAGES
AIR/GROUND SYS SHOW LIST 2 DUCT SENSOR ZONE SHOW LIST
21 INTEGRATED COOLING
DISPLAY
EFIS/DSP
FCTL
AIR
DOOR
MAINT
CB
SYS MENU
MAINT DATA PGS
LATCHED MSG ERASE
MAINT CTRL PGS
CENTRAL MAINT
LINE MAINTENANCE
EXTENDED MAINTENANCE
OTHER FUNCTIONS
HELP
REPORT
C 0.39 LO 4950
R 1.20 OF 4960
1
DISPLAY
FLAP/SLAT
FUEL
HYDRAULIC
SHOW LIST
ELEC 21 POWER COOLING
27
GEAR
HYD
ERASE SELECTION
21 AIR CONDITIONING
21 EE COOLING
ELEC
B2
SYS MENU
MAINT DATA PGS
LATCHED MSG ERASE
MAINT CTRL PGS
CENTRAL MAINT
ONBOARD MAINTENANCE
AIRPLANE CONFIG DATA (ACD) ERASE
ELEC SYS IND & CTRL (ESIC)
ERASE
FLIGHT DECK ACCESS
(FDAS)
MISC SYSTEM CTRLS
(MSC)
Left Central Maintenance Computing Function (CMCF)
3
SHOW LIST SHOW LIST
DISPLAY
ERASE ALL SYSTEM MAINTENANCE TASK MESSAGES
Maintenance Pages Overview The maintenance control pages provide access to these functions:
Features The maintenance pages provide information to assist maintenance personnel analyze and repair airplane systems.
• •
These are the maintenance pages:
•
• • • •
•
Maintenance data pages Latched message erase Maintenance control pages Central maintenance page.
The maintenance data pages show real time system data or specific snapshot data.
Airplane configuration data (ACD) Electrical system indication and control (ESIC) Flight deck access system (FDAS) Miscellaneous system controls MISC SYSTEM CTRLS).
The central maintenance page provides access to the central maintenance computing function pages.
The latched message erase page is used to erase status messages whose activation conditions are no longer valid but are latched in memory.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-19
Display Crew Alerting System SYS MENU
MAINT DATA PGS
DISPLAY SELECTION
LATCHED MSG ERASE
PRINT SELECTION
ATA SYSTEM
MAINT CTRL PGS
DATALINK SELECTION
CENTRAL MAINT ERASE SELECTION
REAL
MANUAL
AUTO
21 AIR CONDITIONING
DISPLAY
DISPLAY
SHOW LIST
21 AIR DISTRIBUTION
DISPLAY
21 CABIN PRESSURIZATION
DISPLAY
SHOW LIST 1 SHOW LIST
21 CARGO HEAT
DISPLAY
CARGO AIR 21 FORWARD CONDITIONING
DISPLAY
21 EE COOLING
DISPLAY
ELEC 21 POWER COOLING
DISPLAY
21 INTEGRATED COOLING
DISPLAY
SHOW LIST
SHOW LIST
24
ELECTRICAL
DISPLAY
SHOW LIST
SHOW LIST
26
FIRE PROTECTION
DISPLAY
SHOW LIST
27
FLIGHT CONTROL
DISPLAY
27
FLAP/SLAT
DISPLAY
MAINT DATA PGS
SHOW LIST
3
DISPLAY
STBY ON 11.8 100 CLSD
FWD OVERRIDE SW FWD CGO SMOKE ARM FWD CGO TEMP
AUTO NORM 11
AFT OVERRIDE SW AFT CGO SMOKE ARM AFT CGO TEMP
AUTO NORM 14
MISC EQUIP COOLING SMOKE DET STATE COOLING FAN COOLING FAN KRPM
STBY ON 11.8
ENG RUNNING L ENG RUNNING R FLIGHT PHASE TAT ALTITUDE
DISPLAY DATE
PREV MENU
ERASE ALL
CENTRAL MAINT
AFT EQUIP EXHAUST: SMOKE DET EXHAUST EXHAUST FAN EXHAUST FAN KRPM OVERBOARD VLV AFT CGO HEAT VLV
SHOW LIST SHOW LIST
MAINT CTRL PGS
STBY ON 11.8 INTMED
2
SHOW LIST
LATCHED MSG ERASE
EE COOLING METRIC UNITS FWD EQUIP COOLING: AFT EQUIP COOLING: SMOKE DET SUPPLY SMOKE DET SUPPLY STBY TOTAL FLOW RIGHT FLOW 53 8 F/D TOTAL FLOW LEFT FLOW 8 11 TOTAL TEMP RIGHT TEMP 23 24 F/D TOTAL TEMP LEFT TEMP 23 25 SUPPLY FAN 1 SUPPLY FAN 1 OFF ON SUPPLY FAN 2 SUPPLY FAN 2 ON OFF SUPPLY FAN 1 KRPM SUPPLY FAN 1 KRPM 0.0 11.8 SUPPLY FAN 2 KRPM SUPPLY FAN 2 KRPM 0.0 11.8 OVERRIDE VLV NOT OVRD NOT OVRD OVERRIDE VLV FWD EQUIP VENT SMOKE DET VENT EE VENT FAN EE VENT FAN KRPM OVERBOARD VENT VLV
SHOW LIST SHOW LIST
SYS MENU
PRINT
SEND
NOT RUNNING NOT RUNNING ON GROUND +14 400
31 JUL 13 UTC 15:52:33 PREV NEXT RECORD PAGE PAGE
Maintenance Data Pages Features The maintenance data pages show for these ATAs: • • • • • • • • • • • • •
21 - Air conditioning systems 24 - Electrical systems 26 - Fire protection systems 27 - Flight control systems 28 - Fuel systems 29 - Hydraulic systems 30 - Ice and rain protection systems 32 - Landing gear systems 33 - Lighting systems 42 - Common core systems 49 - APU 51 - Landing conditions 71 - Main engine systems.
On each page, maintenance personnel can see the data and either print it or downlink it to a specified IP address. There is a maximum of five manual or auto snapshots that can be stored. If there is only one in memory the caption DISPLAY is shown. If there is more than one snapshot, then the caption SHOW LIST is shown. These pages can be viewed on the ground or when the airplane is above 10,000 feet.
They show data in real time or as snapshots. Snapshots are manually initiated or automatically generated when there is an EICAS message or an exceedance in an airplane system. Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-20
Display Crew Alerting System MAINT DATA PGS
SYS MENU
LATCHED MSG ERASE
MAINT CTRL PGS
CENTRAL MAINT
MAIN CTRL PGS AIRPLANE CONFIG DATA (ACD)
AIRPLANE CONFIG DATA (ACD)
CURRENT GPM SYNC DATA
ELEC SYS IND & CTRL (ESIC)
TAIL NUMBER
N787BA1
AIRLINE ID
BO
SELCAL CODE
AAAA
ENGINE TYPE
RR
HPU BORESIGHT OFFSETS
MAINT CTRL PGS
CENTRAL MAINT
LATCHED MSG ERASE
MAINT DATA PGS
SYS MENU
(FDAS)
MISC SYSTEM CTRLS
(MSC)
OVERSPEED WARNING
0.0
FWD ID 1
AAAA01
LEFT
PITCH
0.0
FWD ID 2
......
LEFT
ROLL
3
FWD ID 3
CCCC01
NORM
0.0
FWD ID 4
DDDD01
RIGHT PITCH
0.0
RIGHT ROLL
3
EMU MAINT LEFT
RIGHT
NORM
NORM
TEST
TEST
CRUISE FLAPS
STATUS:
DISABLED EEC MAINT
LEFT
RIGHT
NORM TEST RAM FANS
ON
DISABLE
NORM TEST APU MAINT
RIGHT
AUTO AUTO
NORM
OFF
TEST
OFF
CABIN AIR COMPRESSORS
MAINT DATA PGS
SYS MENU 1
3
7
00 0001 111 000 APL SFO NUMBER 8191
PRINT PAGE
LATCHED MSG ERASE
MAINT CTRL PGS
CENTRAL MAINT
SYS MENU
MAINT DATA PGS
ELEC SYS IND & CTRL (ESIC) P150 APU GEN
P100
SYNC GPM DATA
ENG GEN
L1
L
L2
L1 235
MAINT CTRL PGS
CENTRAL MAINT
1
LEFT
2
RIGHT
1
2
AUTO
AUTO
AUTO
AUTO
OFF
OFF
OFF
OFF
FLIGHT DECK ACCESS SYSTEM (FDAS)
P200 R
L APB
LATCHED MSG ERASE
MAIN CTRL PGS
MAIN CTRL PGS
10
AIRFRAME TYPE
UNLOCK PAGE
ENABLE
GEAR DOWN
DEFAULT: 180
LEFT
RIGHT YAW
ELECTRONIC CHECKLIST
KVA
SATCOM CHNL ID
YAW
CENTRAL MAINT
MAINT CTRL PGS
ACTIVE: 180
FLIGHT DECK ACCESS
MAINT CTRL PGS
MISC SYSTEM CTRLS (MSC) EXT PWR LVL
ABCD01
ICAO ID
LEFT
LATCHED MSG ERASE
MAINT DATA PGS
SYS MENU
ENG GEN
R1
L2 235
FLIGHT DECK DOOR STATUS
R2
R APB
POWER SWITCH
POSITION
LOCK
OFF
CLOSED
FAILED
LED CMD COLOR
R2 235
R1 235
ACTIVE EICAS MESSAGES
F/D DOOR LOCK FAIL -STATUS F/D DOOR LOCK FAIL -ADVISORY AFT EP
RAT
AEPC L1 ATRU
E5
L1 270
L2 ATRU
R1 ATRU
L2 270
R1 270
P300
R2 ATRU
E6
R2 270 P400
FLIGHT DECK DOOR SETTINGS DELAY TIME DENY TIME
30
SECONDS
5
MINUTES
BKUP DOOR CHIME L ATU
L TRU
C1 TRU
C2 TRU
R TRU
R ATU
CHANGE DOOR SETTINGS L 115 FWD EP L MAIN BAT
ON
CHANGE ENTRY CODE
R 115 L 28
R 28 CAPT
FWD EP R
F/O
Maintenance Control Pages The ACD pages are fully functional on the ground but read only in the air.
Features The maintenance control pages provide access to these pages: • • • •
Airplane configuration data (ACD) Electrical system indication and control (ESIC) Flight deck access system (FDAS) Miscellaneous system controls (MISC SYSTEM CTRLS).
The ACD page allows the crew to review and change this data: • • • • • • • • •
Airplane tail number Airline identifier ICAO identifier SELCAL code Engine type Head up projector unit (HPU) boresight offsets SATCOM channel identifiers Airframe type Airplane sequence number.
Rev 1.0
The ESIC pages provide indication and control for circuit breakers that are not controlled by the circuit breaker indication and control (CBIC) function. The ESIC page is fully functional on the ground with the ground test switch in the enable or data load enable positions. Otherwise it is read only. The FDAS page shows flight deck door status, active EICAS messages and settings. This page can be used to change the settings if necessary. The FDAS page is fully functional on the ground with the ground test switch in the enable or data load enable positions. Otherwise it is read only.
The MISC SYSTEM CTRLS page allows the crew to view and select these functions: • • • • • • • • •
Electronic checklist (enable/disable) External power level Overspeed warning (normal/landing gear down) APU maintenance (normal/test) Electronic engine controls maintenance (normal/test) Engine monitoring unit maintenance (normal/test) Cruise flaps (on/disable) Ram fans (auto/off) Cabin air compressors (auto/off).
The MISC SYSTEM CTRLS page is fully functional on the ground with the ground test switch in the enable or data load enable positions. Otherwise it is read only.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-21
Display Crew Alerting System STAT
ELEC
GEAR
HYD
FCTL
FUEL
EFIS/DSP
AIR
DOOR
MAINT
SYS MENU
FLIGHT DECK CB
OPEN / TRIP CB
CB BY STATE
CB BY ATA
CB BY LOCATION
RECENT USED CB
CB CUSTOM LIST
CB
UPDATE LIST HYDRAULIC QTY PRESS
L 0.72 RF
C 0.39 LO
4950
4950
R 1.20 OF 4960
CB SEARCH
OPEN/ TRIP CB DO NOT CLOSE
CE2127811
FAN-MISC CLG MC
DATA
CTRL
CE2127811
SPLY FAN-F/D EQPT CLG MC
DATA
CTRL
CE2127811
LOW FLOW DET-FWD EDPT CLG 1+ 3
DATA
CTRL
CE2127811
SPLY FAN-FWD EQPT CLG L MC
DATA
CTRL
CE2127811
VENT FAN-FWD EQPT CLG MC
DATA
CTRL
CE2127811
VENT FAN-FWD EQPT CLG R MC
DATA
CTRL
CE2127811
SMOKE OVRD VLV-F/D EQPT CLG 1 DP
DATA
CTRL
CE2127811
SMOKE OVRD VLV-F/D EQPT CLG 1 CL
DATA
CTRL
CE2127811
SMOKE OVRD VLV-F/D EQPT CLG 2 DP
DATA
CTRL
CE2127811
SMOKE OVRD VLV-F/D EQPT CLG 2 CL
DATA
CTRL
CE2127811
SMOKE DET-FWD EQPT CLG 1
DATA
CTRL
CE2127811
DYBO VLV-FWD EQPT CLG DP
DATA
CTRL
CE2127811
DYBO VLV-FWD EQPT CLG Cl
DATA
CTRL
CE2127811
DYBO VLV-FWD EQPT CLG DP
DATA
CTRL
CE2127811
DYBO VLV-FWD EQPT CLG Cl
DATA
CTRL
1
2 INOP
DO NOT CLOSE
3
4
Circuit Breaker Indication and Control Pages Features The circuit breaker indication and control (CBIC) pages provide control and indication for the electronic circuit breakers (ECB). It also provides indication for most of the thermal circuit breakers (TCB) on the airplane. These are the menus: • • • • • • • •
Flight deck circuit breakers (CB) Open/trip CB (default view) CB by state CB search CB by ATA CB by location Recent used CB CB custom list.
Rev 1.0
CBIC uses different icons to show the state of the CBs. These are the indications: • • • • • •
Closed Open Locked - DO NOT CLOSE Locked - INOP Tripped Unknown.
The CTRL selection allows the crew to change the state of the ECB. The DATA page shows: • • • • • • • • •
Equipment number Position Status Lock details Rating System command Voltage out Load current Output status.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-22
Display Crew Alerting System NORMAL MENU
MINS RADIO BARO FPV
MFD
BARO IN HPA
MTRS
RST
L
STD
R
SYS
CDU
INFO
CHKL
COMM
ND
ND PLAN MAP
RANGE MENU
NORMAL MENU
EICAS
CTR
TFC
HYDRAULICS, RAT ...
APLN GENL, EMER EQPT DOORS, WINDOWS ...
LANDING GEAR ... WARNING SYSTEMS, TAIL STRIKE ...
ANTI-ICE, RAIN ... RESETS
ENG
TERR
NON-NORMAL MENU
UNANNUNCIATED CHECKLISTS ...
AIR SYSTEMS ... RESETS NON-NORMAL MENU
AIRLINE DATABASE BF10-0000-00A1
CANC/RCL WXR
RESETS
NON-NORMAL MENU
AIRLINE DATABASE BF12-0000-00A3 RESET NORMAL
AUTOMATIC FLIGHT ... REVISION 01 MAY 13 COMMUNICATIONS, REVISION DATALINK 01 DEC 12 ELECTRICAL RESET BEFORE TAKEOFF ENGINES, APU ...
RESET NON-NORMAL NORMAL MENU
RESETS
NON-NORMAL MENU RESET ALL
NORMAL MENU
FIRE PROTECTION FLIGHT CONTROLS
LOWER MFD SYS CDU INFO
PREFLIGHT
FLIGHT INSTRUMENTS, DISPLAYS ...
CHKL COMM
BEFORE START
FLIGHT MANAGEMENT, NAVIGATION ...
AFTER START
FUEL
ND
1
2
3
4
5
6
7
8
9
.
0
+/-
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
SP
/ DEL CLR
PREV PAGE
NEXT PAGE
E N T E R
BEFORE TAKEOFF EXIT MENU
AFTER TAKEOFF APPROACH LANDING SHUTDOWN SECURE
EXIT MENU
EXEC
CURSOR CONTROL
Electronic Checklist Pages Features The electronic checklist pages have data necessary for the flight crew to operate the airplane in normal and non normal conditions. They can be selected on any of the three multi-purpose displays (MFD). The cursor control devices (CCD) are then used to make specific selections. The NORMAL checklist menu has these selections: • • • • • • • • •
Preflight Before start After start Before takeoff After takeoff Approach Landing Shutdown Secure.
Rev 1.0
The RESETS page has the data base part numbers and effectivity. It also has the selections to allow the crew to reset specific checklists. The NON-NORMAL menu has these selections: • • • • • • • • • • • • • • • •
Unannunciated checklists Airplane general, emergency equipment, doors and windows Air systems Anti-ice and rain protection Automatic flight Communications and datalink Electrical Engines and APU Fire protection Flight controls Flight instruments and displays Flight management and navigation Fuel Hydraulics and RAT Landing gear Warning systems and tail strike.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-23
Display Crew Alerting System MINS RADIO BARO FPV
MFD
BARO IN HPA
MTRS
RST
L
STD
SYS
ND PLAN MAP
CDU
COMPANY
MANAGER
NEW MESSAGES
0000z
ND
EICAS
CTR
FLIGHT INFORMATION
ATC LOGON/STATUS LOGON TO: ATC
INFO
CHKL COMM
RANGE MENU
R
ATC REVIEW
NEW MESSAGES
z CLEARANCE ---- DEPARTURE REQUEST -------FILED DEPARTURE DATE: FLIGHT FLT NUMBER: ATC INFORMATION
CANC/RCL
ENG
TFC TERR
COMPANY
MANAGER
FILED DEPARTURE TIME: 1234Z
ORIGIN:
WXR
FLIGHT INFORMATION
FLIGHT NUMBER: REVIEW
DESTINATION: RJAA REVIEW ATC FACILITY:
KLAX
ATC CONNECTION:
NOT 1234z ESTABLISHED DEPARTURE:
ACTIVE CENTER:
ADS STATUS:
DELAY/DIVERT
GATE: DIVERT STATION: ATIS:
LOWER MFD SYS CDU INFO CHKL COMM
SEND
ND
1
2
3
4
5
6
7
8
9
.
0
+/-
A
B
C
D
E
F
G
H
I
J
K
L
M
E N T E R
SEND
COMPANY NEW MESSAGES
EXPECTED ON TIME: REVIEW
KGEG ATC UPLINKS...
COMPANY NEW MESSAGES
KSEA
W8MT-23-00-0021 1223Z
0001Z
N
Q
R
S
T
U
V
W
X
Y
Z
SP
/ DEL CLR
NEXT PAGE
SEND
2220Z PRINT
RESET
KSEA AND MAINTAIN FL290, ACARS SATCOM MODECLIMB - NOTTO ENABLED W8MT-23-00-0039 REPORT LEAVING FL270, ... ATC UPLINK ACCEPTED 1220Z FLT INFO RETURN EXIT ATIS FROM KZAK
MAINTAIN FL300
O
P
PREV PAGE
ADS MANAGER
FLIGHT INFORMATION ACTUAL DIVERT MANAGER
FLIGHT INFO FLIGHT SENT... ATC COMPANY UPLINKS... INFORMATION ATC FLIGHT INFO RECEIVED... REVIEW MANAGER NEW MESSAGES DOWNLINKS... DOWNLINKS... ------------------------MEDICAL EMERGENCY ---------------COMM SYSTEM ------------------------SYSTEM WEATHER... INFORMATION MESSAGES... 0000z MEDICAL EMERGENCY W8MT-23-00-0039 ------------------------RETURN EXIT FLIGHT ACARS STATUS 0008Z ATC WEATHER 2347Z ATC UPLINKS MESSAGES INFORMATION 0007Z VHF STATUS MESSAGE REVIEW 2334Z AT LACRE KOAK MANAGER CLIMB TO AND MAINTAIN W8MT-23-00-0023 0006Z SATCOM STATUS MESSAGE ACCEPTING FL340 0005Z HF STATUS1234z MESSAGE NEW MESSAGES KZAK 2301Z CONTACT KOAK ON 121.550KHZ ACCEPTED RETURN 0004Z PRINT RESET EXITACARS SATCOM MODE ENABLED 0003Z ACARS VHF 1224Z MODE - REPORT NOT ENABLED REACHING FL270 KZAK 2220Z MAINTAIN FL300. 0002Z ACARS HF MODE - NOT ACCEPTED ENABLED AT 2250Z CLIMB TO AND... REASON:
FREE TEXT:
NEW MESSAGES
ATC PLANNING TO DIVERT REVIEW
DESTINATION: NEXT CENTER: MAX UPLINK DELAY:
COMPANY
MANAGER
1210Z
GATE ASSIGNMENT
W8MT-23-00-0058
AT 2250Z CLIMB TO AND MAINTAIN FL320
W8MT-23-00-0039
EXEC RETURN
EXIT
CURSOR CONTROL PRINT LIST
EXIT MENU
Communication Management Pages Features The communication management pages give the flight crew control of the datalink functions. The pages are accessed by selecting the COMM switch on either the electronic flight instrument system/display control panels (EFIS/DSP) or the multi function keypads (MFK). The menu has these selections: • • • • • •
Air traffic control (ATC) Flight information Company Review Manager New messages.
The flight information menu shows the displays for both flight and ground clearance requests. The company menu shows all customer configured displays and menus. The crew use the review menu to look at all transmitted and received messages. This menu is inhibited if there are no listed messages. The manager menu shows status information and controls for the communication management system. The new messages menu shows the new uplinks that require crew review. This menu is inhibited if there are no new messages.
The ATC menu shows all the displays that the crew use to communicate with ATC.
Rev 1.0
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6-24
Display Crew Alerting System FLT #
787FLTBOE1
MIC
123.85 VHF 1 3777 BOE1 NCC1701E
XPDR SECAL TAIL #
UTC TIME
DATE
15:21:08z
28 FEB 06
HDG HOLD
100
ALT
39
IBF1/130 o
MAP
000
20
10
10
6 2
39 200
3 90 80
7 10
10
20
20
29.92
544
CF13R
GPS NOLLA 2200
RW13R 63
SAT 0
10
LBS X 1000
FUEL TEMP -17c
-3c
20
VOR R YKM DME---
MAP
PLAN
TAT +13c
MENU CF13R 1154.3z 11.6 NM
12
IBFI 13R E10
INIT REF
RTE
DEP ARR
ALTN
VNAV
FIX
LEGS
HOLD
FMC COMM
PROG NEXT PAGE
RTE
DEP ARR
ALTN
VNAV
FIX
LEGS
HOLD
FMC COMM
PROG PREV PAGE
GS 0 TAS 50 341 o / 0
NOLLA 200
STA WXR +5 CAL TFC TA ONLY VOR L OLM DME--RW13R 63
HDG HOLD
39
20
RTE
DEP ARR
ALTN
VNAV
FIX
LEGS
HOLD
FMC COMM
PROG
Inboard Display Failure
220
10
10 20
10:42:47z
29.92
.828 GS 475 TAS 475 --- o /---
UNWOUND
20
40
LACRE 1540.9z 7.0 NM
TRAFFIC
60
80
JAN05FEB02/ 04
DRAG/ F F +0. 0/ +0. 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - < IN DEX P O S IN I T>
EXEC
NEXT PAGE
INIT REF
RTE
DEP ARR
ALTN
VNAV
FIX
LEGS
HOLD
FMC COMM
PROG
EXEC
NAV RAD
PREV PAGE
NEXT PAGE
TO
MAP
80.0
ISFD
80.0
PLAN
HDG HOLD
MENU
GS 251 TAS 252 RANGE 341 o / 0 20
51 . 2
TPR
100
CF13R 1154.3z 11.6 NM IBFI 13R E10
61 . 1
39
20
20
10
10
544
6
NOLLA 2200
220
TERR
10
10
20
20
A
GS 475 TAS 475 --- o /---
KPAE CF13R
NOLLA 2200
RW13R 63
VAMPS 8000A 10
10:42:47z
05 DEC 05
10:42:47z MOD E L 787- 8 NAV DAT A 8787012008
J AN05FEB02/ 04
DRAG/ F F +0. 0/ +0. 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - < IN D E X P O S IN I T>
DRAG/ F F +0. 0/ +0. 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - < IN D E X P O S IN IT>
RTE
DEP ARR
ALTN
VNAV
LEGS
HOLD
FMC COMM
PROG
NAV RAD
TRAFFIC
39 8
4 000
TFC
136 . 0 FUEL TEMP -17c
000
0
10
20
SEL HDG 090
MAG
ENGI NES EFF 65K ACTI VE F E B 0 2 MR R 0 2 / 0 4
J AN05FEB02/ 04
FIX
TOTAL FUEL
I DENT ENGI NES EFF 65K ACTI VE F E B 0 2 MR R 0 2 / 0 4
INIT REF
LBS X 1000
01:45
IN
05 DEC 05
I DENT MOD E L 787- 8 NAV DAT A 8787012008
-3c
00:02 ELAPSED TIME
LACRE
8 000
476 . 0 SAT
DATE
28 FEB 06
2 6
LACRE 1540.9z 7.0 NM
GPS
2 200 12 000
GROSS WT
123.85 VHF 1 3777 BOE1 NCC1701E
80
38 600
TRAFFIC
MAG
38 800
29.92
.828
LACRE
787FLTBOE1
UTC TIME
15:21:08z
00
1
200
CF13R IN
39 8
3 90 80
240 2055
SECAL TAIL #
6 2 1
7
10
EGT
FLT # MIC XPDR
000
39 200
280
18
25 8
550 2 6
ALT
A/P
15
9
N1
80
IBF1/130 o
300
12
61 . 1
00
LACRE 1540.9z 7.0 NM VAMPS 8000A 10
IN
MAG
E N GI NE S EFF 65K ACTI VE F E B 0 2 MR R 0 2 / 0 4
TFC SEL HDG 090
29.92
SEL HDG 090
05 DEC 05
MODE L 787- 8 NAV DATA 8787012008
38 600
200
01:45
LACRE
TAT +13c
38 800
00:02 ELAPSED TIME
38 600
VAMPS 8000A 10
1
20
DATE
28 FEB 06
2 6
I DENT
PREV PAGE
6 2
38 800
.828
1
3 90 80
123.85 VHF 1 3777 BOE1 NCC1701E
UTC TIME
15:21:08z
TFC
0
05 DEC 05
E N GI NE S EFF 65K ACTI VE F E B 0 2 MR R 0 2 / 0 4
INIT REF
787FLTBOE1
TAIL #
80
GS 475 TAS 475 --- o /---
000
000
39 200
10 20
DUVAL 10000
8 000
136 . 0 FUEL TEMP -17c
51 . 2
10
10 20
200
VOR R YKM DME---
FLT # MIC
00
39 8
TOTAL FUEL
ALT
20
10
DUVAL 1000
KBFI 31L
NOLLA 2000
2 200 24 000
LBS X 1000
A/P 20
3 90 80
1
16 000
SAT -3c
NAV RAD
IBF1/130 o
6 2
39 200
1
220
JAN05FEB02/ 04
7
20 10
240
DRAG/ F F +0. 0/ +0. 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - < IN DEX P O S IN I T>
240
000
XPDR SECAL
20 10
7
ARPT
I DENT
25 8
39 A/P
6
EGT
GROSS WT 476 . 0 10
ALT
IBF1/130 o
300
33
280
MODE L 787- 8 NAV DATA 8787012008
6
100
NOLLA 1538.8z 7.9 NM
MAG
25 8
10:42:47z
280
312
30
20
000 0
100
TRK
ISFD
36
NOLLA 2200
MAG
NEXT PAGE
544
GPS
300
SEL HDG 090
80
61 . 1
KPAE
01:45
60
HDG HOLD 80.0
51 . 2
A
00:02
40
EXEC
NAV RAD
8 000
ELAPSED TIME
20
J AN0 5 F EB0 2/ 0 4
INIT REF
CF13R
DATE
TRAFFIC
ENGI NES EFF 65K ACTI VE F E B 0 2 MR R 0 2 / 0 4
TERR
CF13R
IN
D R A G/ F F +0. 0/ +0. 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - < IN DEX P O S IN I T>
EXEC
PREV PAGE
4 000
01:45
LACRE 1540.9z 7.0 NM
27
2 200 12 000
00:02 ELAPSED TIME
05 DEC 05
MODE L 787- 8 NAV DATA 8787012008
2055
28 FEB 06
29.92
VAMPS 8000A 10
N1
550 NOLLA 2200
Outboard Display Failure
UNWOUND
0
TPR
61 . 1 18
DATE
28 FEB 06
2 6
GS 475 TAS 475 --- o /---
TO 80.0
51 . 2
15
10
38 800
I DENT
NAV RAD
123.85 VHF 1 3777 BOE1 NCC1701E
20
LACRE
J AN05FEB02/ 04
9
123.85 VHF 1 3777 BOE1 NCC1701E
UTC TIME
15:21:08z
TFC
10:42:47z
E N GI N E S EFF 65K A CT I V E F E B 0 2 MR R 0 2 / 0 4
DRAG/ F F +0. 0/ +0. 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - < IN DEX P O S IN I T>
GS 251 TAS 252 RANGE 341 o / 0 20
787FLTBOE1
TAIL #
80
38 600
000
05 DEC 05 I DENT
787FLTBOE1
10
20
.828
KBFI 31L
8 000
136 . 0
MODE L 787- 8 NAV DAT A 8787012008
UTC TIME
10
200
DUVAL 10000
NOLLA 2000
FLT # MIC
00
39 8
TOTAL FUEL
10:42:47z
15:21:08z
DUVAL 1000
16 000 GROSS WT 476 . 0
000
MAG
3 90 80
1
220 NOLLA 200
2 200 24 000
8 000 4 000
6 2
39 200
240
ARPT
TRAFFIC
SEL HDG 090
FLT # MIC XPDR SECAL TAIL #
10
7
STA WXR +5 CAL TFC TA ONLY VOR L OLM DME---
KPAE CF13R
000
XPDR SECAL 20
10
1
6
EGT
A 2 200 12 000
39 A/P
20 280
IN
LACRE 39 8 TFC
ALT
IBF1/130 o
300
33
20
2055
LACRE 1540.9z 7.0 NM
100
NOLLA 1538.8z 7.9 NM
MAG
25 8
550 NOLLA 2200
VAMPS 8000A 10
312
TRK
30
TERR
GS 475 TAS 475 --- o /---
TAS 50 0
o/
27
2 6
38 600
.828
GS 0 341
ISFD 61 . 1
N1
10
38 800
200
80.0
51 . 2
TPR
61 . 1 18
80 1
220
HDG HOLD
TO 80.0
51 . 2
15
IBFI 13R E10
9
00
240
Normal Power Up Display
TAT +13c
MENU CF13R 1154.3z 11.6 NM
12
1
6
25 8
36
20 280
01:45
PLAN
GS 251 TAS 252 RANGE 341 o / 0 20
A/P
300
00:02 ELAPSED TIME
EXEC
PREV PAGE
NEXT PAGE
INIT REF
RTE
DEP ARR
ALTN
VNAV
FIX
LEGS
HOLD
FMC COMM
PROG
NAV RAD
EXEC
PREV PAGE
NEXT PAGE
Display Management Features The display management function allows for manual or automatic control of the displays. In the event of an outboard head down display (HDD) failure, the display crew alerting function (DCAF) software will transfer the primary flight display (PFD) to the adjacent inboard HDD. The PFD will be in the half screen format. If a left inboard HDD fails, the engine indication and crew alerting system (EICAS) display, the DCAF will transfer the EICAS to the right inboard HDD. If a right inboard HDD fails, there is no automatic switching. The flight crew can also switch the PFD to the inboard HDD if the automatic function fails.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-25
Display Crew Alerting System
Capt HUD Projector
F/O HUD Projector
J1
J2
J3
J4
PCM
GG
FOX ACS FOX ACS
GG
GPM GPM GPM GPM GPM GPM GPM GPM
PCM
F/O HUD Combiner
PCM
GG
GG
FOX ACS FOX ACS
GPM GPM GPM GPM GPM GPM GPM GPM
PCM
Capt HUD Combiner
J5
J1
RDC
L CCR Cabinet
SPD
R CCR Cabinet
Graphic Generators
G/S
LOC
ROLLOUT
J3
J4
J5
Graphic Generators
HOLD
FLARE
J2
RDC
LNAV
FLCH SPD
FLT DIR 9 H360
ILS
H051
AS 250
1520M 5 000
ETUI/360° DME 5.0
140
5
5
3 100
OM
180
5
5
04
05
06
1 200 160 35
36
305M
D1
1 000
140
250
89988 -5
REF
-5
-1200VS
120 -3.00
-3.00
100
-5
800
-5
20/130
1000
-750VS
GS130
BARO
GS 284
200
29.92IN
29.97IN 6
9
36
3
33
MAG
SEL HDG 052
15
30
-15
12
SEL HDG 360
-15
Head Up Display Features The head-up display (HUD) system shows flight and guidance symbols. The flight crew uses the HUD for low visibility takeoffs and CAT III approach and landings.
The combiner optically combines the symbols with the view through the captain windshield. The combiner shows primary flight data in the same format as the PFD on the head down displays (HDD).
Each HUD system has a projector unit (HPU) and a combiner. Each HPU receives display data from its onside graphics generators in the common computing resource (CCR) cabinets. The HPU projects the flight data onto the combiner. The combiner is a glass plate assembly so that the flight crew can see through it. The assembly has two ground glass outer pieces with a special thin clear coating between them. The special coating reflects only the green symbol displays from the HPU.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-26
Display Crew Alerting System
Crew Alerting System Overview Features The crew alerting system (CAS) generates messages to inform the flight crew of airplane system conditions that require their awareness. It provides alerts for: • • • •
Crew alerting Stall warning Configuration warnings Altitude alert warnings.
These are the types of alerts and messages: • • • • • •
Warnings Cautions Advisories Communication alerts Memos Status.
Rev 1.0
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6-27
Display Crew Alerting System AURAL CANCEL
WARNING
WARNING
Crew Alerting Function Airplane Systems Fire Protection Autopilot Air Data Flt Management Function Engine Fail Flight Controls Cabin Interphone Flight Interphone ACARS
CAUTION
CAUTION
Master Warning/ Caution Lights
Master Warning/ Caution Lights
CANCEL ATP Panel
J1
Configuration Warning Air Data Engine Thrust Flight Controls Landing Gear Air/Ground Radio Altitude Earth Reference
J2
J3
J4
J5
RDC VHF
Integrated Surveillance Systems Electronic Engine Controls
J1
J2
J3
J4
NLG Pressure Transducers
J5
RDC
J1
J2
J3
J4
J5
RDC
J1
J2
J3
J4
HF
SAT
1
2
3
4
5
6
7
8
9
.
0
CLR
CAB
GPWS
XPDR
STBY
XFR
S T E P
J5
RDC
WXR
NAV MENU PANEL OFF
PREV PAGE
NEXT PAGE
OFF
TCP (3)
STAT
ELEC
DOOR
GEAR
L QTY X.XXOF PRESSXXXX
HYD
FUEL
AIR
FCTL
MAINT
CB
HYDRAULIC C X.XXLO XXXX
R X.XXRF XXXX
APU RPMXXX.X EGTXXXXC XX PSI OIL TEMP XXXC OIL QTY X.X OIL PRESS
TAT +14c TO1 102.4
MIC CALL
102.4
21. 6
21. 6
L VHF
TPR
21. 5 N1
588
MIC
588
EICAS EGT
OXYGEN CREW PRESS XXXX
66. 4
STATUS MESSAGES VOICE RECORDER SYS 1 VOICE RECORDER SYS 2
CCR Cabinet (2)
66. 4
N2
21. 5 2. 0
N3 FF
NEXT PG
OIL PRESS28 OIL TEMP106
N10. 8
MIC CALL
MIC CALL
r VHF
MIC CALL
FLT
MIC CALL
l
MIC CALL
MIC CALL
CAB
PA
SAT 1 2
HF r
MIC CALL SPKR
INT VOR R L ADF L R
21. 5 2. 0
28 106
V
B
R
APP L R MKR
Bell Beeper Siren C Chord High Chime Low Chime High/Low Chime
Audio Control Panel (3)
20 OIL QTY 20 PG 1 of 1
MIC CALL c VHF
21. 5
VIB 0. 8 N1
Head Down Display
Crew Alerting and Configuration Warning Function The master warning lights come on for:
Features The crew alerting system (CAS) software is located in the common computing resource (CCR) cabinets. The CAS generates alerts in two ways. It can generate alerts internally using data from the airplane systems. Alternatively, it receives alert requests from the airplane systems. In both cases, these are the indications: • • •
Master warning/caution lights Alert aurals EICAS/status messages.
The alerts are shown in order of priority on the head down displays (HDD).
Rev 1.0
• •
The aural cancel switch is a guarded switch and is used to cancel any false or nuisance aural alerts.
EICAS warning messages Time critical warnings (TCW).
The caution lights come on for caution alerts. Pushing either switch turns off the lights and resets the aural alerts. These navigation systems send their visual and aural alerts to the CAS: • • •
Traffic alert and collision avoidance system (TCAS) Weather radar (WXR) Terrain awareness warning system (TAWS).
There are two nose landing gear pressure transducers. They supply pressure data to the CAS which is used to verify the stabilizer green band position.
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6-28
Display Crew Alerting System
WARNING
WARNING
Stall Warning Inputs Angle of Attack Ice and Rain Air Data Landing Gear Engine Thrust Flight Controls Earth Reference
RPDU
J1
J2
J3
J4
CAUTION
CAUTION
Master Warning/ Caution Lights
Master Warning/ Caution Lights
RPDU
Stick Shaker Actuator (R)
Stick Shaker Actuator (R)
J5
RDC
J5
J4
J3
J2
J1
J1
J2
J3
J4
J5
J1
RDC
RDC
HDG HOLD
100
280 25
68 7
240 220
ALT
A/P 20 10
20 10
10 20
10 20
39 200
6 2 1
J4
J5
J1
J2
J3
J4
J5
RDC
00
3 90 80 80 1 2 6
CCR Cabinet (2)
38 800
200
38 600
.828
29.92 IN
GSo475 TAS 475
J3
FLT # 787FLTBOE1 MIC 123.85 VHF 1 XPDR 3777 SECAL BOE1 TAIL # NCC1701E 00:02 UTC TIME DATE ELAPSED TIME 15:21:08z 28 FEB 06 01:45
39 000
IBF1/130o
300
J2
RDC
LACRE 1540.9z 7.0 NM
VAMPS 10 LACRE
TRAFFIC
TFC SEL HDG090
MAG
Stall Warning Function Features The stall warning function (SWF) has these four functions: • • • •
Stick shaker activation Pitch limit indication (PLI) Maximum and minimum speed calculations Autogap enable.
The SWF receives data from these systems: • • • • • • •
Air data reference function Angle of attack (AOA) function Flight controls Earth reference data Landing gear Ice and rain protection Engines.
The PLI is displayed in the attitude area of the primary flight display (PFD). It is an indication to the flight crew of the approximate pitch angle at which the airplane will stall. The maximum and minimum speeds are displayed on the speed tape of the PFD. The autogap function sends an enable signal to the flight control electronics (FCE) if the airplane approaches a stall condition. The FCEs will move the leading edge slats from the middle position to the gapped position.
If the SWF determines that the airplane is at the stick shaker trip point, it energizes the stick shaker actuators to alert the flight crew.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
6-29
Display Crew Alerting System
Altitude Approach +900 FT Point
20,900 FT
Altitude Capture Point
+200 FT
20,200 FT
Selected Altitude (MCP)
20,000 FT
-200 FT
19,800 FT
Altitude Capture Point
Reset Altitude Approach -900 FT Point
19,100 FT
Approach Alert
Altitude Alert Function Features The altitude alert function warns the flight crew when the airplane approaches a selected altitude or deviates from the mode control panel (MCP) selected altitude. When the airplane gets within 900 feet of the selected altitude, a C chord aural will sound and the box around the current altitude window on the PFD will increase in thickness. If the airplane deviates more than 200 feet from the selected altitude, the caution message ALTITUDE ALERT is displayed and the current altitude window will be amber in color.
Rev 1.0
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6-30
7 Miscellaneous Systems
Miscellaneous Systems
Miscellaneous Systems
7
Miscellaneous Systems FLIGHT DECK ENTRY VIDEO SURVEILLANCE SYSTEM
Features OVERVIEW The crew information system consists of both software and hardware parts.
The flight deck entry video surveillance system allows the flight crew to monitor personnel who require access to the flight deck.
•
Crew Information System
•
Maintenance Laptop
•
Central Maintenance Computing Function
•
Data Management
•
Airplane Conditioning Monitoring Function
•
Flight Recorder System
•
Flight Deck Printer
•
Electronic Flight Bag
•
Flight Deck Entry Video Surveillance System
The software applications include: • • • • •
Onboard data loading function File transfer service Maintenance terminal function Onboard Boeing electronic distribution service Onboard storage management.
The hardware parts are: • • •
Flight deck printer Terminal wireless LAN unit Crew wireless LAN unit.
MAINTENANCE Maintenance personnel use the maintenance laptop to access the central maintenance computing function. It is also used to access some crew information systems and Toolbox Remote. The airplane conditioning monitoring function monitors, records and generates reports for airplane systems. The airline customer can use this data to analyze trends, airplane performance and assist with fault isolation. FLIGHT RECORDER SYSTEM The flight recorder system has two flight recorders which record both audio and flight data. ELECTRONIC FLIGHT BAG The electronic flight bag replaces most of the paper manuals in the flight deck. It also helps the flight crew calculate airplane performance data and weight and balance calculations.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
7-1
Miscellaneous Systems BRT
BRT EFB MAIN MENU
EFB MAIN MENU
DIM
DIM VIDEO PERFORMANCE
Keyboard (Optional)
VIDEO PERFORMANCE
DOCUMENTS
CHARTS CLOSE FLIGHT
IDENT PAGE SYSTEM PAGE
L EFB
LWR
Cursor Control Device
Keyboard (Optional)
Crew Wireless LAN Unit Antenna (Internal)
IDENT PAGE SYSTEM PAGE
INITIALIZE FLT
INITIALIZE FLT
L
EFB Display Unit
EFB Display Unit
R
DOCUMENTS
CHARTS CLOSE FLIGHT
LWR
POWERFAIL PAPER
R EFB
Cursor Control Device
F/O EFB Electronic Unit
Maintenance Laptop
SLEW CANCEL RESET TEST
Crew Wireless LAN Unit Module
Capt EFB Electronic Unit
Flight Compt Printer
Crew Information System/Maintenance System (CIS/MS) File Server Modules (FSM)
Controller Server Module
Maintenance Laptop
Isolated Data Network
Terminal Wireless LAN Unit Module
Open Data Network
Isolated Data Network Boundary Router
Isolated Data Network Switch
Avionics Gateway
Open Data Network Switch/ Router
J3
J4
115v ac
J5
RDC
Open Data Network
Isolated Data Network
Network Interface Module
Terminal Wireless LAN Unit Antenna
Satellite Communications (SATCOM) System (Future Option)
12.5v dc J2
Crew Wireless LAN Unit Module
Terminal
Ethernet Ports (3)
J1
Crew Wireless LAN Unit Antenna (External)
Ethernet Gateway Module EGM
NIM
ABM
ABM
CIS-MS FSM CSM FSM
ABM
Core Network Cabinet Airplane Systems
Surveillance Camera Interface Unit (SCIU)
RPDU
In-Flight Entertainment
Cabin Services System Controller (CSSC)
CCR Cabinet (2) Flt Rec (Fwd)
Crew Information System Features The crew information system (CIS) provides flight crews and maintenance personnel with access to data for flight operations and maintenance functions. The CIS provides the interface between the flight crew and maintenance personnel and these systems or functions: • • • • • • • • •
Electronic flight bag (EFB) system Enhanced airborne flight recorder (EAFR) system Flight deck entry video surveillance system (FDEVSS) Flight deck printer Common core system (CCS) applications Common data network (CDN) hosted functions Cabin services system Satellite communication system Inflight entertainment system.
Rev 1.0
The primary components in the CIS are:
The core network cabinet has these software applications:
• •
Core network cabinet Terminal wireless LAN unit (TWLU) Crew wireless LAN unit (CWLU).
•
The core network cabinet has these components:
•
•
• • • •
Network interface module (NIM) Ethernet gateway module (EGM) Controller server module (CSM) Crew information system/maintenance system (CIS/MS) file server module (FSM).
The core network has an open data network (ODN) and an isolated data network (IDN). The IDN connects to critical airplane systems and the ODN connects to less important systems.
• •
• • •
Onboard data loading function (ODLF) File transfer service (FTS) Maintenance terminal function (MTF) Onboard Boeing electronic distribution system (OBEDS) Onboard storage manager (OSM) Wireless LAN management Flight deck printer function.
The TWLU provides the capability to uplink/downlink data and software between the airplane and the airline operation center (AOC). The uplink/downlinks can also interface with Boeing servers. The CWLU provides the capability to link the ML wirelessly to the airplane externally and internally.
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7-2
Miscellaneous Systems
Maintenance Laptop • •
Features The maintenance laptop (ML) is used by maintenance personnel to access information systems and data bases when they work on the airplane. It can be connected to the airplane via a wired connection or wirelessly if necessary. The range of the wireless signal for the ML is approximately the shadow of the airplane. The wireless connection is security enabled. The ML has the Windows 7 operating system installed. The desktop icons are used to access these functions and tools: • • • • • •
Maintenance control display function (MCDF) Maintenance logbook (MLB) Software maintenance tool (SMT) 787ML user guide Windows Explorer Internet Explorer
Rev 1.0
• • •
Flight recorder download Core network maintenance (CNM) Core network initial data loader Inflight entertainment (IFE) Maintenance virtual private network (MVPN).
The MCDF gives access to maintenance tools and Toolbox Remote. The MLB gives access to the airplane logbook. The SMT is used to transport loadable software airplane parts (LSAP) to and from the airplane. This usually occurs if the terminal wireless local area network (LAN) is not available. The 787 ML user guide is a supplement and reference document for personnel using the ML.
Windows Explorer gives access to the file manager function. Internet Explorer opens the web browser. The flight recorder download function is used to download information stored in the forward flight recorder. The CNM is used to load data and perform maintenance in the core network cabinet. The core network initial data loader function is used to load the core network operational program software (OPS) on the airplane. The IFE function is used to perform maintenance functions for the IFE. The MVPN is used to make a wireless limited connection between the airplane and the ML.
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7-3
Miscellaneous Systems
Maintenance Laptop Menus Features The maintenance laptop (ML) can be connected to the airplane through three wired connections.
AIRPLANE FUNCTIONS is used to access these applications:
SUPPORT FUNCTIONS is used to access Toolbox Remote.
•
Toolbox Remote provides access to this maintenance data:
• They are located in: • • •
Flight deck Forward electronic equipment (EE) bay Aft EE bay.
Alternatively, the ML can be connected wirelessly to the airplane. The maintenance control display function (MCDF) icon is used to access the MCDF page. The header on this page shows: • • • • • •
• • • • •
•
Central maintenance computing function (CMCF) Onboard data load function (ODLF) Airplane conditioning monitoring function (ACMF) Onboard software management (OSM) Circuit breaker indication and control (CB) Status and synoptic pages (SYS) Maintenance data and maintenance control pages (MAINT SYS) Cabin services system maintenance (CSS).
• • • • •
Airplane maintenance manuals (Part 1 and 2) Fault isolation manuals (FIM) System schematic manuals (SSM) Wiring diagram manuals (WDM) Illustrated parts data (IPD).
AIRPLANE FUNCTIONS button User identifier Airplane tail identifier Ground test switch position Connection type SUPPORT FUNCTION button.
Rev 1.0
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7-4
Miscellaneous Systems MENU
PGUP
PGDN
XFR
ENTER
BRT
PWR
DSPL
AIRPLANE MAINTENANCE
DIM
DSPL
STAT
ELEC
GEAR
HYD
AIR
X.XX OF XXXX
DOOR
MAINT
HYDRAULIC C X.XX RF
L QTY PRESS
FUEL
EFIS/DSP
FCTL
XXXX
CB
SYS MENU
MAINT LATCHED MAINT DATA PGS MSG ERASE CTRL PGS
LINE EXTENDED OTHER MAINTENANCE MAINTENANCEFUNCTIONS
HELP
CMCF
CENTRAL MAINT REPORT
ODLF R
X.XX LO XXXX
ACMF
APU RPMXXX.X OIL PRESSXX PSI OXYGEN
POWER FAIL
EGTXXXX C
OIL TEMPXXX C
OIL QTYX.XX
PAPER
SLEW CANCEL TEST RESET
OSM
ONBOARD MAINTENANCE
LIQUID COOLING R X.XX RF QTY X.XX LO L
CREW PRESS XXXX
STATUS MESSAGES
CNMF
Left Central Maintenance Computing Function (CMCF)
HDD
Flight Deck Printer
EFB Display Unit (2)
Maintenance Laptop
CVR GND TEST NORM ENABLE
TEST
ERASE
NIM
EGM
ABM ABM ABM
EFB Electronic Unit (2)
Ground Test Switch
CIS-MS FSM CSM FSM
DATA LOAD/ ENABLE
Core Network Cabinet J1
J2
J3
J4
J5
J1
J2
J3
J4
In-Flight Entertainment
J5
RDC
RDC
Cabin Services System Controller
PCM
GG
GG
FOX ACS FOX ACS
GPM GPM GPM GPM GPM GPM GPM GPM
PCM
PCM
GG
FOX ACS FOX ACS
GG
GPM GPM GPM GPM GPM GPM GPM GPM
PCM
Airplane Systems
J1
J2
J3
J1
CCR Cabinet Left
CCR Cabinet Right
J4
J2
J1
Communication Systems
J5
J3
J2
J4
J3
J5
J4
J5
RDC
Central Maintenance Computing Function - Introduction Features The central maintenance computing function (CMCF) collects, keeps and shows maintenance data for most of the airplane systems. The CMCF is used for fault isolation and test. These are the components of the CMCF: •
• •
Central maintenance computing function (CMCF) in the common computing resource (CCR) cabinets Ground test switch Maintenance laptop (ML) receptacles (3).
Maintenance personnel use the ML, electronic flight bag (EFB) or a multi function display (MFD) to access the CMCF. The ground test switch is used to enable different functions in the CMCF. Rev 1.0
There is a CMCF in each CCR cabinet. Only one CMCF operates at a time. The other CMCF is a backup. The CMCF gets fault reports from systems and stores this data in fault history. When the primary display system (PDS) shows a flight deck effect, the CMCF does a correlation of the fault with a maintenance message. This maintenance message shows what LRU had a failure. The CMCF also permits ground tests on many systems. Information from the CMCF can be printed using the flight deck printer or stored in the core network file server module (FSM). It can also be downlinked using the airplane communication addressing and reporting system (ACARS) or the terminal wireless LAN unit.
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7-5
Miscellaneous Systems LINE MAINTENANCE
EXTENDED MAINTENANCE
OTHER FUNCTIONS
HELP
REPORTS
INBOUND FLIGHT DECK EFFECTS
REPORT PAGE DATA PRESENT LEG FAULTS SUMMARY REPORT
EXISTING FLIGHT DECK EFFECTS GROUND TESTS
DETAILED PRESENT LEGS FAULTS SUMMARY REPORT
ONBOARD MAINTENANCE
SYSTEM CONFIGURATION
FAULT HISTORY SUMMARY REPORT
Left Central Maintenance Computing Function (CMCF)
DATALOAD HISTORY
EXISTING FAULTS SUMMARY REPORT
EXIT MAINTENANCE
ALL SYSTEM CONFIGURATION SUMMARY REPORT CABIN SERVICES SYSTEM FAULT SUMMARY REPORT OUTPUT STATUS
PRESENT LEG FAULTS EXISTING FAULTS
INPUT MONITORING
SCREEN HELP
ENGINE BALANCING
GENERAL HELP
SHOP FAULTS
FAULT HISTORY
PROXIMITY SENSOR RIGGING
MAINTENANCE ENABLE/DISABLE
CENTRAL MAINTENANCE COMPUTER SWITCH CONTROL
EXIT MAINTENANCE
SPECIAL FUNCTIONS EXIT MAINTENANCE
Central Maintenance Computing Function - Menus The EXTENDED MAINTENANCE menu supplies access to these:
Features These are the central maintenance computing function (CMCF) main menu selections:
• •
• • • • •
LINE MAINTENANCE EXTENDED MAINTENANCE OTHER FUNCTIONS HELP REPORTS.
The OTHER FUNCTIONS menu supplies access to these:
The crew selects items on a menu with a cursor control device for the electronic flight bag (EFB) display unit or the multi function displays (MFD).
• •
The LINE MAINTENANCE menu supplies access to these:
•
• • • •
Inbound and existing flight deck effects and their correlated faults Airplane systems tests Configuration information Data load history information.
Rev 1.0
Present leg faults, existing faults and historical faults Maintenance enable/disable of the flight leg and the maintenance phase.
• •
•
Input monitoring Engine balancing information and procedures LRU shop faults Proximity sensor rigging procedures Central maintenance computing function switching Special functions.
the report to the flight deck printer, file server module or downlink to a ground station. The airline customers are provided with a ground based software tool (GBST). This is used by the airline engineering department to change the data in the airline modifiable information (AMI) software. This is the type of data that can be changed : • • • •
Notes for specific information Help pages for general information Automatic downlink table to define data reports Airplane identification cross reference table.
The HELP menu supplies access to help for each function. The REPORTS menu supplies access to reports. The crew can send
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7-6
Miscellaneous Systems MENU
PGUP
PGDN
XFR
MENU
ENTER
BRT
DIM
DSPL
Keyboard (Optional)
MSG XFR
PERFORMANCE
PGUP
PGDN
XFR
ENTER
BRT
PWR
MAIN MENU
FAULT MEMO
DSPL
DIM
DSPL
VIDEO
PWR
FAULT MEMO
MAIN MENU
PERFORMANCE
MSG XFR VIDEO
DSPL
Keyboard (Optional) L
LOGBOOK
FAULT
DOCUMENTS
LOGBOOK
FAULT
CHARTS
MEMO
L
R
EFB
DOCUMENTS
LWR
CHARTS
DATA LOAD
MEMO
DATA LOAD
R
EFB
IDENT PAGE
LWR
IDENT PAGE
SYSTEM PAGE
INITIALIZE FLT
FAULT
SYSTEM PAGE
FAULT
INITIALIZE FLT
Cursor Control Device
EFB EU EFB DU
EFB DU
Terminal Cursor Control Device
POWER
FAIL
PAPER
SLEW
CANCEL RESET
TEST
Terminal Wireless LAN Unit
Flight Compt Printer
Airplane Systems
NIM
EGM
J5
ABM
J4
CIS-MS FSM CSM FSM
J3
RDC
ABM
J2
EFB EU
ABM
J1
Terminal Wireless LAN Unit Antenna
Maintenance Laptop
Core Network Cabinet
In-Flight Entertainment
CCR Cabinet (2)
Cabin Services System Controller
Data Management System Features The data management system has these applications: • • • •
Onboard storage management (OSM) Onboard data load function (ODLF) Onboard Boeing electronic distribution system (OBEDS) Software maintenance tool (SMT).
The OSM lets maintenance personnel view and/or remove loadable software airplane parts (LSAP) from the core network file server modules (FSM). Operators use the maintenance laptop (ML) or the electronic flight bag (EFB) system to access the OSM.
The OBEDS manages the transfer of LSAPs between the ground server and the airplane and provides security for the LSAP transfers. There is no operator interface with OBEDS. In the event that the terminal wireless communication is unavailable, the SMT is used to transfer LSAPs from the customer’s servers to the airplane using the ML. The SMT can also be used to downlink data files from the airplane.
The ODLF is used to load LSAPs to those airplane systems that require them. Operators use the ML or the EFB system to access the ODLF. Rev 1.0
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7-7
Miscellaneous Systems MENU
PGUP
PGDN
BRT
XFR
ENTER
PWR
AIRPLANE MAINTENANCE
DIM
DSPL POWER
FAIL
PAPER
DSPL
SLEW
CANCEL RESET
TEST
CMCF
ODLF
ACMF CVR GND TEST NORM
DATA LOAD/ ENABLE
TEST
ERASE
OSM
ENABLE
Flight Deck Printer
CNMF
CARGO FIRE ARM
APU BTL DISCH
FWD
AFT
ARMED
ARMED
FWD
AFT
DISCH
DISCH
FIRE/ OVHT TEST
A P U
EFB Display Unit (2)
DISCH
Maintenance Laptop
ENGINE L
R
EEC MODE Art title
NORM
ALTN
ALTN
R NORM
EFB Electronic Unit (2)
NIM
Ground Test Switch (P5)
EGM
START
CIS-MS FSM CSM FSM
START
L NORM
ABM ABM ABM
START
NORM
Core Network Cabinet J1
J2
J3
J4
J5
J1
RDC
J2
J3
J4
J5
RDC
PCM
GG
FOX ACS FOX ACS
GG
GPM GPM GPM GPM GPM GPM GPM GPM
PCM
PCM
GG
GG
FOX ACS FOX ACS
GPM GPM GPM GPM GPM GPM GPM GPM
PCM
Airplane Systems
J1
J2
J3
J1
CCR Cabinet Right
CCR Cabinet Left
J4
J2
J1
Communication Systems
J5
J3
J2
J4
J3
J5
J4
J5
RDC
Airplane Conditioning Monitoring Function The reports that are generated can be sent to:
Features The airplane condition monitoring function (ACMF) monitors, records and give reports for selected airplane data such as:
• • •
• • • •
Maintenance data Performance data Troubleshooting data Trend monitoring.
These are the components of the ACMF: •
•
ACMF software application in the right common computing resource (CCR) cabinet Data gathering application (DGA) software.
Maintenance personnel can access the ACMF using the maintenance laptop (ML) or the electronic flight bag (EFB) system.
Rev 1.0
•
Flight deck printer Core network file server module (FSM) Airline ground server via the airplane communication addressing and reporting system (ACARS) or the terminal wireless LAN unit (TWLU). Boeing ground server via the ACARS or the TWLU.
The airline customers can use the ground based software tool (GBST) to modify these ACMF functions: • • • •
Report format Data content Report triggers Report destination.
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7-8
Miscellaneous Systems Left 28v dc Bus
Origin Airport Entered Any ENG On A/P In Air Test On
Origin Airport Entered Any ENG On A/P In Air Test On
Record On
Record On Right 28v dc Bus
Recorder Independent Power Supply
Xmtr
OSC
H 2O Sensor
Functions:
Functions:
Flight Data Recorder Voice Recorder Datalink Recorder Flight Data Aquisition
Flight Data Recorder Voice Recorder Datalink Recorder Flight Data Aquisition
Flight Deck Area Microphone MIC CALL
TEST
L VHF
Flight Recorder Fwd
CVR ERASE
MIC CALL C VHF
MIC
MIC CALL
MIC CALL
MIC CALL
MIC CALL
R VHF
MIC CALL l
CAB
Flight
PA
Recorder
MIC CALL
Airplane Systems
Aft
SPKR
SAT 1 2
r
H 2O Sensor
MIC CALL FLT
HF
Xmtr
OSC
INT VOR R L
L ADF R
V
B
R
L
APP R MKR
Audio Control Panel (3)
CVR Control Panel
APU BOTTLE DISCHARGE APU FIRE
APU FIRE SHUTDOWN J1
J2
J3
J4
J5
J1
J2
J3
J4
J5
FLIGHT DECK CALL SW FIRE BOTTLE ARMED
NWW LIGHTS
RDC
Core Network
Maintenance Laptop
FLIGHT INPH
SERVICE INPH
NLG DOORS OFF
CLOSE
ARM
OFF
RDC
NLG DOORS UNSAFE LIGHT PRESS TO TEST
P40 Panel COMMON DATA NETWORK Collins
STAT LRU STATUS
ELEC
DOOR
GEAR
QTY
X.XX OF
PRESS
XXXX
HYD
FUEL
FCTL
MAINT
AIR CB
TAT
+13c 102.4
HYDRAULIC C
L CONTROL FAIL
TEST
102.4
21 . 7 N1
R
X.XX LO
X.XX RF
XXXX
XXXX
583
RPM OIL PRESS
PHONE
XX
XXX.X PSI
EGT
XXX C
OIL TEMP
XXXX C OIL QTY
66 . 4
X.X
MIC
ANTENNA
CREW PRESS
EICAS
XXXX
2. 0
STATUS MESSAGES PHONE
SDU FAULT ANT FAULT
HF Comm Xcvr (2)
CCR Cabinet (2)
VOICE RECORDER SYS 1 VOICE RECORDER SYS 2
29
CHANNEL MODULE CPU AVAILABLE LOG ON STATUS SELF TEST PASS
VHF-900 J1
J2
J3
J4
TEST
J5
RDC
N1
PG 1 of 1
Satellite Receiver Transmitter
VHF Comm Xcvr (3)
66 . 4 N2
OXYGEN
Rockwell Collins
583 EGT
APU
CONTROL
MIC
TO
21 . 7
KEY INTERLOCK
Collins
LRU
2. 0
FF
OIL PRESS
29
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
60
N1
NEXT PG
Head Down Display
Flight Recorder System Features The enhanced airborne flight recorder (EAFR) system records both voice and airplane system data. It stores mandatory and optional flight data, flight deck audio and ATC data link communication messages. The EAFR has: • • •
Two flight recorders (FR) One flight deck area microphone One recorder independent power supply (RIPS).
The forward and aft FRs receive digital audio and digital airplane data from the common data network (CDN). Each FR has flight data acquisition function (FDAF) software which determines what data is recorded. The data is stored in a crash proof memory which gives protection Rev 1.0
against high pressures, high temperatures and high impact forces. Each FR stores up to 25 hours of airplane data and datalink messages. Two hours of audio data is stored.
• • •
crew Any engine is started Airplane is in the air Test is enabled.
Maintenance personnel can use the maintenance laptop (ML) to download data from the FRs.
If the normal power supplies on the airplane fail, the RIPS will supply power to the forward FR for ten minutes. Each FR has an underwater locator beacon (ULB). There is a voice recorder jack on the P40 service and APU shutdown panel. This permits ground personnel to monitor the flight deck conversations. The FR starts recording when one of these occurs: •
Flight plan is entered by the flight
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7-9
Miscellaneous Systems
MENU
PGUP
PGDN
XFR
ENTER
MENU
BRT
PWR
DIM
DSPL
DSPL
PGUP
PGDN
XFR
ENTER
BRT
PWR
DIM
DSPL
DSPL
EFB DU
EFB DU Electronic Flight Bag Electronic Unit (Capt)
PRINTER
Electronic Flight Bag Electronic Unit (F/O)
OPERATION & TEST INDICATIONS
L EFB
BUS INTERFACE
PRINTER CONTROL
R LWR
PRINT DATA
MOTOR DRIVE
J1
J2
J3
J4
J5
RDC Flight Compartment Printer
Cursor Control Device Core Network Cabinet SYS MENU
MAINT DATA PGS
DISPLAY SELECTION
Maintenance Laptop
ATA SYSTEM
LATCHED MSG ERASE
PRINT SELECTION REAL
MAINT CTRL PGS
DATALINK SELECTION MANUAL
CENTRAL MAINT ERASE SELECTION
AUTO
21
AIR CONDITIONING
PRINT
SHOW LIST
24
ELECTRICAL
PRINT
SHOW LIST
26
FIRE PROTECTION
PRINT
SHOW LIST
27
FLIGHT CONTROL
PRINT
27
FLAP/SLAT
PRINT
SHOW LIST
SHOW LIST
28
FUEL QTY
PRINT
SHOW LIST
PRINT
28
FUEL MANAGEMENT
PRINT
SHOW LIST
SHOW LIST
29
HYDRAULIC
PRINT
SHOW LIST
30
ICE PROTECTION
PRINT
SHOW LIST
SHOW LIST
1
CCR Cabinet (2)
PRINT
2
3
SHOW LIST
Head Down Display
Flight Deck Printer Features The flight deck printer supplies high speed text and graphics for onboard systems. The printer is a direct thermal type printer and has a maximum printing speed of 10 pages per minute. The printer can get print requests from these systems in order of priority: • • • • •
Data communication management function (DCMF) Central maintenance computing function (CMCF) Airplane conditioning monitoring function (ACMF) Display crew alerting system (DCAS) Electronic flight bag (EFB) system.
Rev 1.0
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7-10
Miscellaneous Systems MENU
PGUP
PGDN
XFR
DIM
MENU
ENTER
BRT
DSPL
Keyboard (Optional)
MSG XFR
PERFORMANCE
PGUP
PGDN
XFR
ENTER
BRT
PWR
MAIN MENU
FAULT MEMO
DSPL
DIM
DSPL
VIDEO
PWR
FAULT MEMO
MAIN MENU
PERFORMANCE
MSG XFR VIDEO
DSPL
Keyboard (Optional) L
LOGBOOK
FAULT
DOCUMENTS
LOGBOOK
FAULT
CHARTS
MEMO
L
R
EFB
DOCUMENTS
LWR
CHARTS
DATA LOAD
MEMO
DATA LOAD
R
EFB
IDENT PAGE
LWR
IDENT PAGE
SYSTEM PAGE
INITIALIZE FLT
FAULT
SYSTEM PAGE
FAULT
INITIALIZE FLT
Cursor Control Device
EFB EU EFB DU
EFB DU
Terminal Cursor Control Device
POWER
FAIL
PAPER
SLEW
CANCEL RESET
TEST
Terminal Wireless LAN Unit
Flight Compt Printer
Airplane Systems
NIM
EGM
J5
ABM
J4
CIS-MS FSM CSM FSM
J3
RDC
ABM
J2
EFB EU
ABM
J1
Terminal Wireless LAN Unit Antenna
Surveillance Camera Interface Unit
Core Network Cabinet
CCR Cabinet (2)
Electronic Flight Bag - Introduction Features The electronic flight bag (EFB) system is a computer based information system for the captain and first officer. The EFB reduces the amount of paper in the flight deck and improves the quality of information given to the crew. Depending on the software installed, the EFB typically includes these and other functions: • • • •
•
Airplane performance Airplane logbook Aeronautical terminal charts Airplane documents, fault reporting and operations manuals Flight deck entry video surveillance.
The EFB system has two display units (DU) in the flight deck. The captain’s and first officer’s EFBs operate separately. Rev 1.0
The primary components of the EFB are two DUs and two electronics units (EU). The DU functions as both a computer monitor and input device. The DU receives inputs from the touch-sensitive screen, line select keys and a computer keyboard. The pilots can also use the cursor control device (CCD) to operate certain functions.
Information can be updated through a terminal wireless LAN unit (TWLU).
The EUs send data to the DUs on a fiber optic data bus. The EUs send control and data load information to each other on ethernet connections. The EUs get airplane data from the core network and the common data network (CDN). Flight deck entry video surveillance signals are sent from the surveillance camera interface unit (SCIU) through the core network to the EUs. The EFB has additional capabilities for data storage and update.
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7-11
Miscellaneous Systems MENU
PGUP
PGDN
XFR
MENU
ENTER
PGUP
PGDN
XFR
MENU
ENTER
DIM
DSPL
DSPL
ARPT INFO
ARPT CYVR RWY 08L
ADD ARPT
INTX FIRST 4 COND DRY
NOTAMS
TO
RTG
MAX
ATM
Optimum
FLAP
OFF
A/I
XFR
ENTER PWR DSPL
VIDEO SURVEILLANCE
DIM
DSPL
VIDEO
MEMO
FLIGHT FOLDERS
DSPL
MSG XFR
MAIN MENU
LOGBOOK
MEL
WIND 120/5 KT
FAULT MEMO PERFORMANCE
CALC
SHOW FULL
PGDN
PWR
PWR DSPL
PERFORMANCE - TAKEOFF
DIM
PGUP
BRT
BRT
BRT
FAULT
DOCUMENTS
MSG
TERMINAL CHARTS
(4 HW/3 XW)
OAT 12 C (54 F)
SHOW KYBD
CDL
QNH 1009.0 HPa (29.79 IN HG)
IDENTIFICATION Takeoff Weight: 390000
C/G (%):
08L 55C
FLIGHT UTILITIES
UNFREEZE
787-8 / TR1000-A FLAP 5
SHOW LANDING RWY/INTX
Accel HT 410 ft AGL
V1 146 KT VR 146 KT
08L/08LA 54 C
DATA LOAD
MEMO
08L V2 149 KT
COPY FMC DATA
TOGW 390000 LB
%N1 60.3
SEL Temp 55 C
VREF30 144 KT
08L/08LB 53 C
IDENT PAGE
08L/08LC 52 C
SYSTEM PAGE
DOOR #1 LEFT
IDENTIFICATION
DOOR #1 RIGHT
Engine Failure Procedure: This is the engine-out procedure.
SEND OUTPUT
Performance Page MENU
PGUP
PGDN
XFR
MENU
ENTER
PGUP
PGDN
XFR
DIM
Documents Data Out of Date Applications Failure Applications Failure
NEW LOGBOOK ENTRY
Documents Data Out of Date Applications Failure Documents Data Out of Date Applications Failure Applications Failure Documents Data Out of Date
DEFERRED ITEMS
Applications Failure Applications Failure
FLIGHT LOG
Documents Data Out of Date Applications Failure Applications Failure
DRAFT ITEMS
Documents No Date Check IDENT Page Applications Failure Applications Failure
FAULT HISTORY
MAINTENANCE HOME
1254Z 1238Z 1146Z 1046Z 1039Z
EFB MAINTENANCE
RESTART
Hours since C-Check:
Logbook Page
System Page
XFR
ENTER PWR DSPL
KFAR
DENVER INTL
HECTOR INTL
USE ARPTS FROM FMS
SEARCH IDENT
SHOW ALTS
SEARCH ALL
COMPLETE
QRH - Quick Reference Handbook
SHIFT
A
B
C
D
?
F
G
H
I
J
1
2
3
K
L
M
N
O
4
5
6
P
Q
R
S
T
7
8
9
U
V
W
X
Y
.
0
-
Z
SP
CLR FLD
/
BKSP
FOM - Flight Operations Manual
FTPM - Flight Training Policy Manual
FCT2 - Flight Crew Training Manual V2
,
FCOM - Flight Crew Operating Manual
RM - Route Manual
1533Z
AIRPLANE MAINTENANCE
PGDN
No document is currently open
1642Z 1542Z 1539Z
ACKNOWLEDGE NEW FAULTS
PGUP
DOCUMENTS: DOCUMENT LIBRARY
DSPL
DESTINATION
1353Z 1350Z 1331Z 1330Z 1256Z 1255Z
MENU BRT
DSPL DIM
'
Autoland Expiration: Unknown
1/2
KDEN 1358Z 1357Z
FUEL LOG
COMMUNICATION MANAGEMENT
ENTER PWR
SYMB VIEW MAINTENANCE RELEASE
XFR
ROUTE SETUP ORIGIN
RELEASE REQUIRED
OPEN ITEMS
PGDN
TERMINAL CHARTS
DIM
DSPL System Fault Log
Flight Log: Active
PGUP
DSPL
SYSTEM
Station:
FLIGHT PREPARATION
MENU BRT PWR
FAULT
DSPL
DSPL
Video Page
ENTER
BRT
PWR DSPL
LOGBOOK - HOME Flight EK 007, DXB/LHR, 15-JAN-2007 Last Release Date:
SHOW MENU
INITIALIZE FLIGHT
Main Menu Page
BRT
DIM
FAULT
FCT1 - Flight Crew Training Manual V1
PUG - EFB Pilots Users Guide
E
Terminal Charts Page
Night Mode
MENU
Documents Page
Electronic Flight Bag - Menus Features The electronic flight bag (EFB) system main menu page shows these selections: • • • • • • • • • • •
Performance Logbook Flight folders Ident System Video Documents Terminal charts Flight utilities Data load Initialize flight.
shows close flight and is used to complete the entries for the specific flight.
The system page shows EFB fault information.
These messages can be displayed at the top of the page:
The video page shows views outside the flight deck.
• • • •
The documents page gives access to the airline configured documents library. The terminal charts page gives access to airport arrival and departure charts.
The performance pages are used to calculate takeoff and landing data. The logbook pages have all the flight and maintenance data. The flight folder page shows flight information, weather and record keeping data. Rev 1.0
The ident page shows the airplane model, tail number and software effectivity data.
The flight utilities page gives access to general utilities to help the flight crew. The data load page gives access to the EFB data loading application. The initialize page is used to enter flight data. After the flight this key
FAULT MEMO MSG XFR.
The FAULT indication (amber) shows when an application has a fault. The MEMO indication (white) shows when an application requires a pilot input. The MSG indication (white) shows when an application has an uplink available. The XFR indication (green) shows that the display unit (DU) is showing data from the offside DU.
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7-12
Miscellaneous Systems
Flight Deck Entry Camera 1
1
MENU
PGUP
PGDN
XFR
ENTER
BRT
PWR
DSPL
DIM
3 2
Flight Deck Entry Camera 2
Flight Deck Entry Camera 3
DSPL
Surveillance Camera Interface Unit
SPLIT MODE
Electronic Flight Bag Electronic Unit
SHOW MENU
Electronic Flight Bag Display Unit
Core Network
Flight Deck Entry Video Surveillance System - Introduction Features The flight deck entry video surveillance system (FDEVSS) lets the flight crew identify persons before they let them into the flight deck. The surveillance area is the flight deck door and the left and right forward entry areas. The FDEVSS has one surveillance camera interface unit (SCIU) and three cameras. The SCIU supplies power for the cameras. The SCIU converts the camera video to digital data and sends it through the core network to the electronic flight bag (EFB) system.
Rev 1.0
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7-13
Miscellaneous Systems MENU
PGUP
PGDN
XFR
ENTER
BRT
DIM
DSPL
MENU
PWR
FAULT MEMO PERFORMANCE
MAIN MENU
MSG XFR
DSPL
VIDEO
MEMO
PGUP
PGDN
XFR
ENTER
BRT
PWR DSPL
VIDEO SURVEILLANCE
DIM
DSPL LOGBOOK
FLIGHT FOLDERS
FAULT
DOCUMENTS
MSG
TERMINAL CHARTS
FLIGHT UTILITIES
MEMO
DATA LOAD
IDENT PAGE
IDENTIFICATION SYSTEM PAGE
FAULT
INITIALIZE FLIGHT
UNFREEZE
DOOR #1 LEFT
IDENTIFICATION
DOOR #1 RIGHT
SHOW MENU
Flight Deck Entry Video Surveillance System - Operation Features The flight deck entry video surveillance system (FDEVSS) is shown on the electronic flight bag (EFB) display units (DU). The VIDEO key is selected from the EB main menu to show the video screen. The largest image is the primary image. The thumbnail images at the bottom of the screen let the flight crew choose a different view. The FREEZE/UNFREEZE key lets the flight crew pause or unpause the image. The SHOW MENU key gives access to these controls: • • •
Brightness Contrast Maintenance.
Rev 1.0
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7-14
8 Electrical Power System
Electrical Power System
Electrical Power System
8
Electrical Power Introduction The 787 electrical power system is made up of these sub systems: • • • •
Electrical power generation and start system (EPGSS) Power conversion system (PCS) Primary power distribution system (PPDS) Secondary power distribution system (SPDS).
Because the 787 is made of mostly composite materials, the current return network provides: • • •
Return path for component power Fault current returns High intensity radiated field protection.
The EPGSS generates variable frequency 235v ac power. This was selected because higher voltage equates to less current which in turn means less line wiring weight.
distribution of 115v ac and 28v dc power through electrical load control units, solid state power controllers, secondary power distribution units and remote power distribution units. CBIC The circuit breaker indication and control function is a hosted software application in the common core system (CCS). It provides the interface for: • • •
Electronic circuit breakers Electrical load control functions Thermal circuit breakers (indication only).
ESIC
•
Current Return Network
•
Electrical Power Generation and Start System
•
Power Conversion System
•
Primary Power Distribution System
•
Secondary Power Distribution System
•
Remote Power Distribution System
•
Circuit Breaker Indication & Control
•
Electrical System Indication and Control
The electrical system indication and control provides the user interface for control of electrical power system contactors that are not available via flight deck switches. DISTRIBUTION
Also, electronic frequency conversion is more efficient than mechanical conversion used on other airplanes. EPGSS The electrical power generation and start system controls the main engine/APU starting function and electrical power generation.
These additional systems use electrical power on the 787: • • • • •
Main engine start Air conditioning Wing anti ice protection Horizontal stabilizer trim Wheel brake systems.
PCS The power conversion system converts primary power (235v ac) to: • • •
+/-130v dc 115v ac 28v dc.
PPDS The primary power distribution system distributes and protects the 235v ac, 115v ac and 28v dc power. SPDS The secondary power distribution system distributes and protects the Rev 1.0
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8-1
Electrical Power
Primary CRN Aluminum Titanium
Current Return Network Features Because the structure on the 787 is made up of mostly composite materials, the structure cannot be used as a current return medium as on other airplanes. The current return network (CRN) is used to provide: • • •
Return path for component power returns Return path for AC and DC fault currents High intensity radiated field (HIRF) protection.
In the wings, the CRN has two cable paths which provide redundant current paths. The CRN in the wing is connected to the fuselage CRN. The CRN in the wings and empennage areas is used exclusively for fault currents and lightning protection. The AC and DC grounds from individual components are connected by wires back to the CRN inside the fuselage.
In the fuselage, the CRN is made of longitudinal bars which are connected by cables. This provides redundant current paths.
Rev 1.0
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8-2
Electrical Power
Ram Air Turbine
ASG (2)
VFSG (2)
APU Battery
Main Battery
Electrical Power System Components Features The electrical power system supplies 235v ac, 115v ac and 28v dc electrical power to the airplane.
For ground operations, there are three external power receptacles.
These electrical system components are in the forward equipment bay:
There are two on the forward left side of the fuselage. These receptacles are rated at 90 kVA.
• • • • •
These are the power sources: • • • • •
Four variable frequency starter generators (VFSG) Two APU starter generators (ASG) Ram air turbine (RAT) generator Main and APU batteries External power.
There are two VFSGs on each engine. They are the primary source of ac power in flight. Additional sources of ac power are the ASGs. Each VFSG supplies up to 250 kVA and the ASGs provide up to 225 kVA. A RAT generator is a source of backup ac power. It supplies 230v ac power up to 10 kVA. Rev 1.0
The aft external power receptacle is just aft of the left wing to body fairing. The aft receptacle is rated at 90 kVA but the system limits it to 65 kVA. There are two lithium ion batteries on the airplane. The main battery and battery charger unit (BCU) are in the forward electronic equipment bay. The APU battery and BCU are in the aft electronic equipment bay. Each battery supplies a nominal 29.6v dc power.
P300 power distribution panel P400 power distribution panel P500 power conversion panel P600 power conversion panel Main BCU.
These electrical system components are in the aft electronic equipment bay: • • • • • • •
P100 power distribution panel P200 power distribution panel P150 auxiliary power panel P700 high voltage dc (HVDC) panel P800 HVDC panel APU BCU Start power unit.
There are remote power distribution units (RPDU) located throughout the airplane fuselage.
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8-3
Electrical Power L Ext Power Aft
Left Engine
L1 Gen
L Ext Power
RIGHT ENGINE
R Ext Power
RAT Gen
L2 Gen
R1 Gen APU Gen L
R EPC
L EPC
L AEPC
L APB
L1 GCB
R APB
L1 BTB
R2 BTB
L2 BTB
R1 BTB
R1 GCB
L2 GCB L3 BTB
L1 235V AC Bus
R2 Gen
APU Gen R
RCB
R2 GCB R3 BTB
R1 235V AC Bus
L2 235V AC BUS BB ISO RLY
R2 235V AC Bus
R ATUC
BB RLY
L ATUC C1 TRU Rly
C1 TRU Iso Rly
Backup Bus
L1 ATRUC L ATU L BSB
R1 ATRUC
L TRU Rly
L2 ATRUC L BTB
L TRU
R TRU Rly
C1 TRU
C2 TRU
R ATU R BSB R BTB
R TRU
L 115V AC Bus
R 115V AC Bus L DCT
R DCT R 28V DC Bus
L 28V DC Bus CIT
FIT
Capt Instr Bus
F/O INSTR BUS
L2 ATRU
L1 ATRU
L1 ±270V DC Bus
Main Batt Rly
L2 ±270V DC Bus
Hot Batt Bus L1 CAC CSMC
RF MC
R2 ATRUC
L2 CAC CMSC
SPUC
Start Power Unit (SPU)
R1 ATRU
R1 ±270V DC Bus
R2 ATRU
R2 ±270V DC Bus
APU Hot Batt Bus R1 CAC CMSC
R EMP CSMC
RF MC
L EMP CMSC
R2 CAC CMSC
BC C1 EMP CSMC
OJ MC
BC
Main Battery
APU Battery
OJ MC
C2 EMP CMSC
Electrical Power System Schematic Features The electrical power generation and start system (EPGSS) normally operates as a four channel, variable frequency 235v ac system. Each engine has two variable frequency starter generators (VFSG). Each VFSG supplies power to its respective 235v ac bus. The APU has two APU starter generators (ASG). Each ASG can power the 235v ac buses if necessary.
The 235v ac buses also supply two auto transformer units (ATU). The ATUs convert 235v ac power to 115v ac to power the 115v ac buses. The ATUs can also convert 115v ac power to 235v ac when only external power is in use. Four transformer rectifier units (TRU) convert 235v ac power to 31v dc to power these: • •
Left and right main 28v dc buses Captain’s and first officer’s 28v dc instrument buses.
There are three 115v ac external power receptacles.
The 235v ac backup bus normally receives power from the R2 235v ac bus.
Each individual 235v ac bus supplies power to an auto transformer rectifier unit (ATRU). The ATRUs convert 235v ac power to +/- 270v dc power for use by the common motor start controllers (CMSC).
If all main ac power is unavailable, the ram air turbine (RAT) will deploy and the RAT generator will supply variable frequency 230v ac power to the backup bus.
Rev 1.0
The backup bus will then supply the C1 and C2 TRUs. These TRUs maintain power on these buses: • •
Captain’s 28v dc instrument First officer’s 28v dc instrument.
On the ground, the external power sources supply power to these: • • • • •
Left and right 115v ac buses Left and right main 28v dc buses Captain’s and first officer’s 28v dc instrument buses Virtual ground service bus Virtual ground handling bus.
On the ground, the main battery can power these: • •
Captain’s and first officer’s 28v dc instrument buses Hot battery bus.
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8-4
Electrical Power Forward EE Bay
EE Bay
Aft EE Bay 115V AC or 28V DC Wires
RPDU Loads
Loads RPDUs
Legacy Airplanes
787
Electrical Power Distribution Features The electrical power distribution on the 787 is different from other Boeing airplanes. In legacy Boeing airplanes, the generated power from the main engines and the APU is sent to the electronic equipment (EE) bay in the forward part of the airplane. Individual electrical loads are then distributed from this forward EE bay.
Rev 1.0
In the 787 series airplanes, a remote power distribution system (RPDS) is used. The 115v ac and 28v dc power is supplied to remote power distribution units (RPDU) which are located along the length of the airplane. The individual RPDUs then send power to individual components. This reduces the amount of wiring in the airplane and the overall weight of the airplane.
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8-5
Electrical Power STAT
ELEC
GEAR
VFSG L2
VFSG L1
GCU
L1 GNR L1 GCB
L2 GCB
To CRN L3 BTB
L ATUC
L2 BTB
L1 BTB
L2 ATRUC
L APU SC
GATU C
P500
RTB
CMSC CMSC
Hyd C1
CAC L2 Outbd
R BTB
HBB
P49
235/115 ATU
APU Bat
Hyd R
R BSB
CCR Cabinet (2)
SPU
P800/E6
ATRU
R1 +/-270v dc
R2 +/-270v dc
R 28v dc CMSC CMSC
F/O Instr Bus FIT MBR
Hot BB
BC
SPUC
SPUB
SPDU
L EP
APU BAT VOLTS 28 AMPS 13 CHG
To CRN
CIT
L BPCU
R1-GEN-R2 DRIVE
LOAD SHED
R 115v ac
R DCT
Capt Instr Bus
P300
GEN R1 CTRL R2
Head Down Display
APU Hot BB
BC
P600
ATRU
SPDU L EPC
RAM Fan
28v dc R-TRU
HBB
+/- 130V DC
L2 CC
R2 MAIN
MAIN BAT
+/- 130v dc
L DCT
R1 MAIN
VOLTS 28 AMPS 13 CHG
+/- 130v dc L BTB
L2 MAIN
GEN CTRL L2
L1-GEN-L2 DRIVE
BB Iso Rly
+/- 130v dc
L BSB
CMSC
28v dc C2-TRU
R EPC
P400 BDM
+
CAC L1 Inbd
CMSC
RCB
EBPSU
R2 RFCL
R2 ATRUC
-
Mn Bat
To CRN
R BPCU R EP
R1 CC CAC R1 Inbd
RF MC
RFCR L2 RFCR
CMSC R2 RFC
R2 CC Hyd C2
RAM Fan
CAC R2 Outbd
OJ MC
CMSC HNGC
CNGC
R2 HD
L1 CC
RFCL R1 RFC
OJ MC
L1
Bkup Bus
EBPSU
L 28v dc RF MC
BB RLY
-
L2 +/-270v dc
L1 MAIN
235v ac Bus R2
R TRU Rly
28v dc C1-TRU
LARGE MOTOR POWER SYS
AC BUSES
R2 BTB
EBPSU
L 115v ac L1 +/-270v dc
To CRN
R1 ATRUC
R ATUC
EBPSU ATRU
GCU
R2 SC R2 GCB
P200
HBB
AFT EXT PWR
+
LAEPC
P700/E5
28v dc L-TRU
HBB
235/115 ATU
CB
R3 BTB
R APU SC
C1 TRU Iso Rly
L TRU Rly
R2 GNR
235v ac Bus R1
C1 TRU Rly
Aft Galleys
ATRU
R1 GNR R1 GCB
R1 BTB
P150
235/115 GATU
L EP Aft
R APB
LTB
P100
FWD EXT PWR L R
R1 SC
RAT
RA GNR
To CRN
235v ac Bus L2
235v ac Bus L1 L1 ATRUC
L APB
DOOR
APU GEN L R
GCU LA GNR
L2 GNR
AIR MAINT
APU Gen R
AGCU
GCU
L2 SC
L1 SC
FUEL
EFIS/DSP
VFSG R2
VFSG R1 APU Gen L
HYD
FCTL
NGC
NGS
ELECTRICAL BATTERY
IFE/PASS CABIN/ SEATS UTILITY ON
ON
OFF
OFF
OFF
ON
APU ON
START
OFF APU GEN L R
Hyd L FWD EXT PWR L R
FAULT
ON
ON
OFF
OFF AFT EXT PWR
ON
ON
ON
AVAIL
AVAIL
AVAIL AC BUSES
GEN CTRL L1 L2
RPDS
GEN CTRL R1 R2
ON
ON
ON
ON
OFF
OFF
OFF
OFF
DRIVE
DRIVE
DRIVE
DRIVE
L1
L2
R1
R2
DRIVE DISC
P5 Electrical Panel
Electrical Power General Description They are used to start the main engines as well as being generators.
Features The electrical power system (EPS) on the 787 is much larger than those on other Boeing airplanes.
Each VFSG normally supplies one 235v ac bus.
Most of the EPS components are in nine main panels located in the forward and aft electronic equipment bays.
The buses supply power to these components:
The main power supply is variable frequency 235v ac which allows for smaller gauge wire and therefore saves weight.
• •
•
Four auto transformer rectifier units (ATRU) Two auto transformer units (ATU) Four transformer rectifier units (TRU).
Four variable frequency starter generators (VFSG) are connected directly to the engine gearboxes. Electronic frequency conversion is more efficient than mechanical conversion.
The ATRUs supply the +/- 270v dc power which is used by the common motor start controllers (CMSC). The CMSCs use this power and change it into variable frequency ac power to run various motors and pumps on the airplane.
The APU has two starter generators (ASG) that can supply 235v ac power to the 235v ac buses depending on configuration.
The CMSCs also provide the starting power for the main engines and/or APU depending on airplane configuration.
Rev 1.0
The ATUs change the 235v ac power to 115v ac power which supplies the left and right 115v ac buses. The four TRUs change the 235v ac power to 31v dc power and send it to the 28v dc buses. Two bus power control units (BPCU) provide the main control for the EPS. Each VFSG and ASG has its own dedicated generator control unit (GCU) that provides control and protection for its associated generator. The 235v ac loads are distributed through electrical load control contactors. The secondary power distribution units (SPDU) and the remote power distribution units (RPDU) control the power to the 115v ac and 28v dc loads.
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8-6
Electrical Power ELECTRICAL
BATTERY TEST
HIGH
TOWING POWER
IFE/PASS CABIN/ SEATS UTILITY
ON MEDIUM
BATTERY
LOW
ON
ON
OFF
OFF
OFF
ON
ON BAT
APU ON
START
OFF APU GEN L R
P5 Towing Power Panel FWD EXT PWR L R
ON
ON
OFF
OFF
FAULT
AFT EXT PWR
ON
ON
ON
AVAIL
AVAIL
AVAIL AC BUSES GEN CTRL R1 R2
GEN CTRL L1 L2 ON
ON
ON
ON
OFF
OFF
OFF
OFF
DRIVE
DRIVE
DRIVE
DRIVE
L1
L2
R1
R2
DRIVE DISC
P5 Electrical Panel
Electrical Power System Controls The main battery switch is used to apply battery power to the instrument buses when there are no other power sources available and the airplane is on the ground.
The panel also has the APU start selector.
Electrical Control Panel
The IFE/passenger seats and utility switches are used to control IFE, passenger seat power and galley power respectively.
The towing power switch is used when towing the airplane using only the main battery. When selected on, it provides:
The electrical panel has these controls and indications:
The APU generator control switches are used to control ASG excitation.
• •
The external power switches are used to connect up to three external power sources to the airplane if available.
• • • •
Features The electrical panel is on the P5 overhead panel. There is also a towing switch and battery state of charge indicator on the upper part of the P5 panel.
• • • • • •
Main battery Inflight entertainment (IFE)/passenger seats Cabin/utility Left and right APU starter generator (ASG) control Left and right forward external power Aft external power Left and right variable frequency starter generator (VFSG) control Left and right VFSG drive disconnect.
Rev 1.0
The generator control switches are used to control VFSG excitation. The drive disconnect switches are used to disconnect the VFSG in the event of low oil pressure or bearing failure.
Towing Power Panel
Captain’s flight interphone Flight deck dome lights Aisle stand floodlights Wing and tail position lights.
The battery state of charge indicator and test switch are used to verify battery status. These are the three indications: • • •
HIGH - one hour of battery power is available MEDIUM - thirty minutes of battery power is available LOW - fifteen minutes of battery power is available.
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8-7
Electrical Power SYS MENU
FLIGHT DECK CB
OPEN / TRIP CB
CB BY STATE
CB BY ATA
CB BY LOCATION
RECENT USED CB
CB CUSTOM LIST
UPDATE LIST
SYS MENU CB BY ATA
FLIGHT DECK CB CB BY LOCATION
OPEN / TRIP CB RECENT USED CB
CB BY STATE
CB SEARCH
CB CUSTOM LIST
CB BY LOCATION
RECIRC FAN-UPR
DATA
CK2125
CK2126
CK2127
CK2127
CK2127
DATA CE2127811 SPLY FAN-FWD EQPT CLG L MC EQUIPMENT:
RPDU 73 M2471073
POSITION:
SLOT 6 (DC19 PWR MODULE)
STATUS:
OPEN
LOCK - REASON:
--------------------
LOCK - NAME:
-----------
LOCK - DATE/TIME:
-----------
CK2153
CK2153
DATA
CTRL
CE2127811
SPLY FAN-F/D EQPT CLG MC
DATA
CTRL
CE2127811
LOW FLOW DET-FWD EDPT CLG 1+ 3
DATA
CTRL
CE2127811
SPLY FAN-FWD EQPT CLG L MC
DATA
CTRL
CE2127811
VENT FAN-FWD EQPT CLG MC
DATA
CTRL
CE2127811
VENT FAN-FWD EQPT CLG R MC
DATA
CTRL
INOP
SMOKE OVRD VLV-F/D EQPT CLG 1 CL
DATA DATA
SMOKE OVRD VLV-F/D EQPT CLG 2 DP
CE2127811
SMOKE OVRD VLV-F/D EQPT CLG 2 CL
DATA
CTRL
CE2127811
SMOKE DET-FWD EQPT CLG 1
DATA
CTRL
CE2127811
DYBO VLV-FWD EQPT CLG DP
DATA
CTRL
CE2127811
DYBO VLV-FWD EQPT CLG Cl
DATA
CTRL
CE2127811
DYBO VLV-FWD EQPT CLG DP
DATA
CTRL
CE2127811
DYBO VLV-FWD EQPT CLG Cl
DATA
CTRL
CTRL
1
DATA
RECENT USED CB
CB CUSTOM LIST
UPDATE LIST
CTRL 3
DO NOT CLOSE
CE2127811
FAN-MISC CLG MC
DATA
CTRL
CE2127811
SPLY FAN-F/D EQPT CLG MC
DATA
CTRL
CE2127811
LOW FLOW DET-FWD EDPT CLG 1+ 3
DATA
CTRL
CE2127811 CE2127811
SPLY SPLYFAN-FWD FAN-FWDEQPT EQPT CLG CLGL LMCMC
DATA
CTRL
VENT FAN-FWD EQPTLOCK CE2127811 CLOSE CLG MC CE2127811
VENT FAN-FWD EQPT CLG R MC
CE2127811
SMOKE OVRD VLV-F/D EQPT CLG 1 DP
CE2127811
SMOKE OVRD VLV-F/D EQPT CLG 1 CL
CE2127811
SMOKE OVRD VLV-F/D EQPT CLG 2 DP
CE2127811
SMOKE OVRD VLV-F/D EQPT CLG 2 CL
CE2127811
DATA
CTRL
DATA
CTRL
SMOKE DET-FWD EQPT CLG 1
DATA
CTRL
CTRL
CE2127811
DYBO VLV-FWD EQPT CLG DP
DATA
CTRL
CTRL
CE2127811
DYBO VLV-FWD EQPT CLG Cl
DATA
CTRL
CTRL
CE2127811
DYBO VLV-FWD EQPT CLG DP
DATA
CTRL
CTRL
CE2127811
DYBO VLV-FWD EQPT CLG Cl
DATA
CTRL
OFF
VOLTAGE OUT:
-----------
4
CTRL 2
1
CANCELCTRL DATA
CTRL
SYSTEM COMMAND:
EXIT DATA
OPEN/ TRIP CB
DATA
CTRL
ADD TO RECENT USED CB
CB BY LOCATION
CTRL
CTRL
OFF
CB BY ATA
CB SEARCH
DATA
CTRL
5.0 AMPS, 230V AC
0.0 AMPS
CB BY STATE
CTRL
-----------
OUTPUT STATUS:
OPEN / TRIP CB
DATA
RATING:
LOAD CURRENT:
FLIGHT DECK CB
CTRL
CE2127811
DO NOT CLOSE
SYS MENU
CTRL
CTRL
LOCK - INFORMATION:
CK2154
CK2181
SMOKE OVRD VLV-F/D EQPT CLG 1 DP
1
2
CTRL
CTRL
CK2154
CK2154
DO NOT CLOSE
FAN-MISC CLG MC
CE2127811
CTRL
CK2127
CK2153
CTRL
OPEN/ TRIP CB
CE2127811
CE2127811
CK2125501
CB SEARCH
2 INOP
DO NOT CLOSE
3
4
Circuit Breaker Indication and Control Features The circuit breaker indication and control (CBIC) pages provide control and indication for these components: • • •
Electronic circuit breakers (ECB) Flight control (FC) ECBs Electrical load control contactors (ELCC).
It also provides indication for most of the thermal circuit breakers (TCB) on the airplane. CBIC is a hosted application in the common computing resource (CCR) cabinets. CBIC is accessed via the multi function displays (MFD) in the air or on the ground. Maintenance personnel can also access CBIC via the maintenance laptop on the ground.
Rev 1.0
The default menu when initially accessing CBIC is the OPEN/TRIP CB menu.
The CTRL selection allows the crew to change the state of the ECB. The DATA page shows:
These are the other selectable menus: • • • • • • • •
Flight deck circuit breakers (CB) Open/trip CB (default view) CB by state CB search CB by ATA CB by location Recent used CB CB custom list.
CBIC uses different icons to show the state of the CBs. These are the indications: • • • • • •
• • • • • • • • •
Equipment number Position Status Lock details Rating System command Voltage out Load current Output status.
On the DATA page, maintenance personnel can select ADD TO RECENT USED CB to put the selected ECB on the RECENT USED CB list.
Closed Open Locked - DO NOT CLOSE Locked - INOP Tripped Unknown.
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8-8
Electrical Power MAINT DATA PGS
SYS MENU
LATCHED MSG ERASE
MAINT CTRL PGS
CENTRAL MAINT
MAIN CTRL PGS ELEC SYS IND & CTRL (ESIC)
MAIN CTRL PGS
P100 SCHEMATIC
ELEC SYS IND & CTRL (ESIC) P150 APU GEN
P100
ENG GEN
L1
L
L2
ENG GEN
R1
L1 GCB
R2
R APB
L3 BTB
L1 230
L2 235
L1 L ATRUC ATUC
E5
L1 270
L2 230
L1 BTB
L3 BTB
L2 ATRUC
RAT
AEPC L1 ATRU
L2 L2 GCB
R2 235
R1 235
AFT EP
ENG GEN
L1
R
L APB L1 235
P200
P100 CONTROLS R1 ATRU
L2 ATRU
R1 270
L2 270
R2 ATRU
E6
R2 270 P400
P300
230V AC BUS TIE CONTROL
L1 BTB K2421501
AUTO CLOSED
L2 BTB K2421501
INVALID
L3 BTB K2421523
AUTO OPEN
L ATUC CK2425501
TRIPPED
L1 ATRUC CK2435501
LOCKED OPEN
L2 ATRUC CK2435502
OPEN
CTRL CTRL LOCK
CANCEL
BKUP L ATU
L TRU
C1 TRU
C2 TRU
R TRU
L 115 FWD EP L MAIN BAT
R ATU
R 115 R 28
L 28 CAPT
115V AC LOAD CONTROL
270V DC LOAD CONTROL
CTRL DO NOT CLOSE
CTRL CTRL
FWD EP R
F/O
Electrical System Indication and Control Features The electrical system indication and control (ESIC) pages provide an interface to control electrical system breakers or contactors that cannot be controlled using the circuit breaker indication and control (CBIC) function. ESIC is used to control components in these panels: • • • •
P100 power distribution panel P200 power distribution panel P300 power distribution panel P400 power distribution panel.
ESIC allows maintenance personnel these functions: • • • •
Reset a contactor Bus isolation Check contactor status Remove power for trouble shooting purposes.
Rev 1.0
It can be accessed using a multi function display (MFD) or the maintenance laptop (ML).
These selection buttons can show for each contactor: •
ESIC can only be used for control when the airplane is on the ground and the GND TEST switch on the P5 panel is in the ENABLE position.
• • •
The flight crew can access ESIC in flight for indication purposes only. The first page shows the electrical system schematic and is used to select the individual power distribution panel. This page also provides the status of: • • • •
P150 auxiliary power panel Ram air turbine (RAT) generator E5 rack 270v dc buses and aft external power E6 rack 270v dc buses.
•
CTRL - used to set the mode for contactor control LOCK - used to open a contactor AUTO - used to set a contactor to automatic mode CANCEL - used to stop a mode selection DO NOT CLOSE - used to identify contactors that have been tagged.
When a selection has been made to lock open a contactor, a CONFIRM SELECTION window appears letting the user either select a DO NOT CLOSE tag or not.
The second page allows control of the individual contactors and breakers.
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8-9
Electrical Power BKUP BUS Bkup Bus
P500
235V AC Bus L1 235V AC Bus L2
HBB
HBB L TRU
HBB
28V DC L-TRU
C1 TRU
28V DC C1-TRU
HBB
28V DC C2 C2-TRU TRU
28V DC R-TRU
R TRU
P600
EBPSU
EBPSU
EBPSU
EBPSU
+/- 130V DC
+/- 130V DC
+/- 130V DC
+/- 130V DC
235/115 ATU
L Aft EP
L EPC
235V AC Bus R1
235/115 ATU
R 115V AC
L 115V AC L BSB
P700
235V AC Bus R2 R TRU Relay
BB TRU Iso Relay
C1 TRU Relay
C1 TRU Iso Relay
L TRU Relay
R 28V DC
L 28V DC
LA EPC
L DCT
R DCT
CIT
FIT
BC
R BSB
R BTB
L BTB
P49
R EPC
APU Hot BB
ATRU
Ext Pwr TRU
L2 +/-270V DC OJ MC
CMSC
F/O Instr Bus
Capt Instr Bus
L BPCU
Ext Pwr TRU
MBR
R BPCU
Hot BB
APU Bat
CMSC
P300
P400
L2 CC
R Eng Start
CAC L2
Hyd R
L EP
BC
R EP BDM
Main Battery ELECTRICAL
STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
CB
L2 GCU
APU GEN L R
L2 MAIN
R1 MAIN
EMER LIGHTS TEST
CCR Cabinet (2)
R2 MAIN
L2
GEN CTRL
R1
EMER LIGHTS
R2
AUTO
J1
GROUND SERVICE MAIN BAT
J3
J4
J5
VOLTS 27
AMPS
AMPS
ON AVAIL
J1
J2
J3
J4
ON
ON
OFF
OFF
FAULT
AFT EXT PWR ON AVAIL
ON
ON
ON
ON
OFF
OFF
OFF
OFF
DRIVE
DRIVE
DRIVE
DRIVE
L1
L2
R1
R2
GROUND SERVICE ON
13 CHG
Head Down Display
GEN CTRL R1 R2
GEN CTRL L1 L2
J5
RDC
APU BAT
VOLTS 28 13 CHG
J2
RDC
ALL DOORS
R1 - GEN - R2 DRIVE
LOAD SHED
ON AVAIL
START
AC BUSES
MANUAL L1 - GEN - L2 DRIVE
OFF
FWD EXT PWR L R
LARGE MOTOR POWER SYS
GEN CTRL
OFF
OFF
ON OFF
AFT EXT PWR
AC BUSES
L1
ON
APU GEN L R
FWD EXT PWR L R
L1 MAIN
ON
APU ON
BATTERY
IFE/PASS CABIN/ SEATS UTILITY
Master ASP
DRIVE DISC
P5 Electrical Panel
External Power System •
Features The external power system has two forward receptacles and one aft receptacle. The left and right bus power control units (BPCU) monitor and protect the two forward external power sources. The L2 generator control unit (GCU) monitors and protects the aft external power receptacle. With either left or right external power plugged in only, the left BPCU will close the left external power contactor (EPC). With the left EPC closed, 115v ac power is supplied to: •
• •
The auto transformer unit (ATU) in the P500 power distribution panel The left 115v ac bus in the P300 power distribution panel The right 115v ac bus in the P400 power distribution panel
Rev 1.0
The ATU in the P600 power distribution panel.
The ATUs convert the 115v ac power into 235v ac power and send it to four transformer rectifier units (TRU) and the 235v ac backup bus. The TRUs convert the 235v ac power into 28v dc and send it to: • • • •
Left 28v dc bus Captain’s instrument bus First officer’s instrument bus Right 28v dc bus.
The ATUs also supply 235v ac power to the four main 235v ac buses. However, only small loads can be powered using external power sources. The BPCUs now control power distribution to the "virtual" ground handling bus through solid state power controllers (SSPC) and electrical load control units (ELCU).
Ground service is enabled by selecting the ground service switch on the master attendant switch panel (ASP). In the ground service mode, a limited number of loads are powered that are required to service the airplane. When one forward external power switch on the P5 electrical panel is selected on, there is not enough power available and extensive load shedding occurs. If both are selected on, the high voltage dc (HVDC) system is enabled to provide power for heavy electrical loads including main engine starts. The aft external power receptacle supplies power to the L2 +/- 270v dc buses in the P700 panel for: • • •
Right main engine start Air conditioning pack operation Hydraulic pump operation.
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8-10
Electrical Power BATTERY
TOWING POWER
HIGH
TE ST
ELECTRICAL
APU Hot BB
BC
ON MEDIUM
SPUC
ON BAT
APU Battery
P49
LOW
BATTERY
IFE/PASS CABIN/ SEATS UTILITY
SPU
ON
ON
OFF
OFF
P800/E6
L
P5 Towing Power Panel SPUB L BTB
L 115V AC L BSB
R 115V AC
R DCT L DCT
L 28V DC
R BSB
CMSC
CIT F/O Instr Bus FIT
Hot BB
R2 CC
R BPCU
L BPCU
P300
CNGC
R2 RFC R EPC
MBR
OJ MC
RAM FAN
AFT EXT PWR
ON
ON
ON
AVAIL
AVAIL
AVAIL
CMSC
GEN CTRL R1 R2
ON
ON
ON
ON
OFF
OFF
OFF
OFF
DRIVE
DRIVE
DRIVE
DRIVE
L1
L2
R1
R2
HNGC R2 HD HYD L
NGS
DRIVE DISC
P5 Electrical Panel
P400 BC
L EP
ELEC
GEAR
FCTL
HYD
J1J2J3J4J5
R EP
RDC
Main Battery STAT
OFF
AC BUSES
NGC
CAC R2
START
FAULT
ON
OFF
GEN CTRL L1 L2
SPDU Capt Instr Bus
APU GEN R
ON
R2 +/-270V DC
R 28V DC
SPDU
L EPC
FWD EXT PWR L R
ATRU
R BTB
APU ON OFF
ON OFF
FUEL
EFIS/DSP
AIR
APU Starter Generator
BDM
DOOR
MAINT
CB
APU GEN L R FWD EXT PWR L R
AFT EXT PWR
LARGE MOTOR POWER SYS
CCR Cabinet (2)
AC BUSES L1 MAIN
L2 MAIN
R1 MAIN
GEN L1 CTRL L2
L1-GEN-L2 DRIVE
R2 MAIN
GEN R1 CTRL R2
LOAD SHED
MAIN BAT VOLTS 28 AMPS 13 CHG
R1-GEN-R2 DRIVE
APU BAT VOLTS 28 AMPS 13 CHG
Head Down Display
Main and APU Batteries Features The main and APU batteries are lithium ion batteries rated at 65 ampere hours. The main battery provides: • • • •
Power to essential loads during ram air turbine (RAT) deployment Power for emergency braking Refuel power Initial power up of the airplane.
The APU battery provides power to the start power unit (SPU) for APU start. It also provides power for the airplane navigation lights during towing operations using the airplane battery only. The main battery is connected to the hot battery bus (HBB) through the battery diode module (BDM). The BDM ensures that the main battery is only charged through the battery charger unit (BCU). Rev 1.0
The HBB supplies power to a small set of airplane loads including engine fire extinguishing, APU fire extinguishing and common computing resource (CCR) cabinet internal clocks and memories.
ground and no other power sources available, the bus power control units (BPCU) close the main battery relay (MBR). The main battery now supplies the captain’s instrument and first officer’s instrument buses.
The APU battery is connected directly to the APU HBB.
There is a battery test switch and indicator lights on the towing panel.
Both batteries are encased in 1/8th inch stainless steel enclosures. The enclosure does the following if there is a battery “event”:
The battery test switch is used to check the battery state of charge.
• • •
Limits the amount of oxygen around the battery Vents gases overboard Protects the airplane structure.
The battery status is displayed on the electrical synoptic page and shows: • • •
Voltage Current Charging/discharging status.
Each battery has its own dedicated BCU. The BCU can charge a battery at 20% capacity in 1.5 hours. There is a battery switch on the P5 electrical panel. When this switch is selected ON with the airplane on the
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8-11
Electrical Power VFSG L1
VFSG L2
ASG L
ASG R
VFSG R1
VFSG R2 RAT Gen
ENG 1
APU
ENG 2
L AFT EP
235V AC Main Bus Distribution (4 Buses)
ATRUs
L FWD EP
235/115 ATUs
ELCUs
+/-270V DC Distribution (4 Buses)
235V AC BACKUP BUS
R FWD EP
TRUs
235/115 ATU
TRU
28V DC Distribution (4 Buses)
115V AC Distribution (2 Buses)
Center Pitot Probe Heater Motor Controllers
Adustable Speed Motors - 4 Hydraulic EMP - NGS Motor - 4 CACs - 2 RAM Fans - 2 Engine Start - APU Start
SPDUs (2)
40+ Loads (115V AC) Less Than 50 A
46 Large Loads - Wing Ice Protection - Galleys - Heaters - Fans - Cooling Units - Pumps - Compressors - Motor Control Units - Actuators - Blowers
- RPDU Feeds - Window Heat - Galley Power - EP TRU - EEC Power - Medical Outlet
RPDU 17
RPDU 1
900+ Loads (Less Than 10 A) 115V AC 28V DC - Cabin Lights - Exterior Lights - Overhead Video - SATCOM - Lavatory Power - Cargo Lights - RAT Heater
- RPDU DC Feeds - Liquid Cooling Pumps - Fans - Valves - Oxygen Doors
SPDUs (2)
150+ Loads (28V DC) Less Than 50 A - Fuel Pump - Igniters - CCS - RDCs - Flight Deck Display - BPCUs - GCUs - RPDU Feeds
Power Distribution System Features The electrical power distribution system controls and protects the distribution of: • • •
The ELCUs supply 235v ac power to large loads.
also supply power to their onside SPDU.
The ATUs supply 115v ac power to the left and right 115v ac buses.
The SPDUs supply 28v dc power directly to some loads and also the RPDUs.
The two 115v ac buses send power to:
235v ac power 115v ac power 28v dc power.
There are four main 235v ac buses which distribute power to:
• • •
• • • • •
Auto transformer rectifier units (ATRU) Electrical load control units (ELCU) Auto transformer units (ATU) Transformer rectifier units (TRU) Backup bus.
The ATRUs supply +/- 270v dc power to the common motor start controllers (CMSC) which convert it to variable frequency 235v ac power.
Rev 1.0
•
Loads through ELCUs Loads through thermal circuit breakers (TCB) Onside secondary power distribution unit (SPDU) Remote power distribution units (RPDU) through ELCUs.
The TRUs supply 28v dc power to: • • • •
Left 28v dc bus Captain’s instrument bus First officer’s instrument bus Right 28v dc bus.
The SPDUs supply loads of less than 50 amperes. The RPDUs supply loads of less than 10 amperes. In the event of a loss of airplane power, the ram air turbine (RAT) generator will supply the backup bus which will supply two TRUs to maintain 28v dc power on the captain’s and first officer’s instrument buses.
These four dc buses supply some loads directly through TCBs. They
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8-12
Electrical Power
P400 Power Distribution Panel Gateway RPDU 72 (Fwd EE Bay R1)
Standard RPDU 74 (Fwd EE Bay R2)
Standard RPDU 76 (Fwd EE Bay R3)
Standard RPDU 22 (Door 2R)
Gateway RPDU 82 (Aft Cargo Bay R)
Standard RPDU 92 (Aft EE Bay R)
Standard RPDU 32 (Door 3R)
Gateway RPDU 71 (Fwd EE Bay L1)
Standard RPDU 73 (Fwd EE Bay L2)
Standard RPDU 75 (Fwd EE Bay L3)
Standard RPDU 21 (Door 2L)
Gateway RPDU 81 (Aft EE Bay L1)
Standard RPDU 33 (Door 3L)
Standard RPDU 31 (Door 3L)
Power to Airplane Electrical Loads
Standard RPDU 34 (Aft Door 3R)
Standard RPDU 42 (Door 4R)
Standard RPDU 41 (Door 4L)
SYS MENU
FLIGHT DECK CB
OPEN / TRIP CB
CB BY STATE
CB BY ATA
CB BY LOCATION
RECENT USED CB
CB CUSTOM LIST
CB SEARCH
CB BY LOCATION
P300 Power Distribution Panel
EMER LIGHTS TEST
EMER LIGHTS
AUTO J1
MANUAL ALL DOORS GROUND SERVICE
GROUND SERVICE ON
J2
J3
J4
J5
CCR Cabinet (2)
RDC
Master ASP
RPDU M2471021...
RPDU M2471084...
RPDU M2471022...
RPDU M2471092...
RPDU M2471031...
P300 SPDU 1...
RPDU M2471032...
P400 SPDU 1...
RPDU M2471041...
P100 ELCU L1...
RPDU M2471042...
P100 ELCU L2...
RPDU M2471071...
P200 ELCU R1...
RPDU M2471072...
P200 ELCU R2...
RPDU M2471073...
P300 ELCU L3...
RPDU M2471074...
P300 ELCU L4...
RPDU M2471075...
P400 ELCU R3...
1
2 RPDU M2471076...
P400 ELCU R4...
RPDU M2471081...
P100 CB PANEL...
RPDU M2471082...
P200 CB PANEL...
RPDU M2471083...
P300 CB PANEL...
Head Down Display
Remote Power Distribution System Features The remote power distribution system (RPDS) has seventeen remote power distribution units (RPDU) located throughout the airplane. There are four gateway RPDUs and thirteen standard RPDUs. The electrical power system hosted applications in the common core system (CCS) communicate with the gateway RPDUs through the common data network (CDN).
The RPDUs receive 115v ac power from electrical load control units (ELCU) in the P300 and P400 power distribution panels. The RPDUs supply 115v ac power and 28v dc power to loads of less than 10 amperes using solid state power controllers (SSPC). The SSPCs are controlled through the circuit breaker indication and control (CBIC) system. They are also controlled from the ground service switch on the master attendant switch panel (ASP).
The standard RPDUs communicate with the gateway RPDUs over a time triggered protocol/critical (TTP/c) bus. The RPDUs receive 28v dc power from secondary power distribution units (SPDU) in the P300 and P400 power distribution panels.
Rev 1.0
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8-13
Electrical Power VFSG R1
L1 GCB
VFSG R2
L2 GCB
L3 BTB
L2 BTB
L1 BTB
VFSG R1
APU GEN R
L APB
235V AC Bus L2
235V AC Bus L1 L ATUC
APU GEN L
R1 GCB
R1 BTB
R APB
R ATUC
GATU C RTB
P150 235/115 GATU
R3 BTB
235V AC Bus R1
LTB
P100
VFSG R2
R2 GCB 235V AC Bus R2
R2 BTB
BB RLY
P200
Aft Galleys BB ISO RLY
BKUP Bus
HBB
R TRU RLY
C1 TRU ISO RLY
L TRU RLY
28V DC L-TRU
C1 TRU RLY
28V DC C1-TRU
HBB
28V DC C2-TRU
28V DC R-TRU
HBB
HBB
235/115 ATU P500
235/115 ATU E-BPSU
E-BPSU
E-BPSU
E-BPSU
+/- 130V DC
+/- 130V DC
+/- 130V DC
+/- 130V DC
L BTB
L 115V AC
R BTB
R 115V AC
R DCT
L BSB L 28V DC
R 28V DC CIT
L EPC
SPDU
FIT
Capt Instr Bus
P300
R BSB
L DCT
SPDU
F/O Instr Bus R EPC
MBR Hot BB
P600
P400
L EP
R EP
Power Conversion System The TRUs convert variable frequency 235v ac to 28v dc.
Features The power conversion system is in the P500 and P600 panels. It converts 235v ac primary power to: • • •
+/- 130v dc power 115v ac power 28v dc power.
The panels receive variable frequency 235v ac power from the P100, P150 and P200 power panels. Each panel also receives constant frequency 115v ac power from their onside external power receptacle.
The ATUs are bidirectional and convert variable frequency 235v ac to variable frequency 115v ac or vice versa. The EBPSUs convert 28v dc to +/130v dc. The galley ATU supplies 115v ac power for the aft galley.
Each panel has these components: • • •
Two transformer rectifier units (TRU) One auto transformer (ATU) Two electric brake power supply units (EBPSU).
Rev 1.0
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8-14
Electrical Power APU Gen R
APU Gen L VFSG L1
VFSG L2
L2 GNR
L1 GNR
L2 SC
AGCU
LA GNR
GCU GCU
R2 SC 235V AC Bus R1
SSR
P700
L1 +/-270V DC RF MC
CAC
ATRU
ATRU
L2 +/-270V DC
R1 +/-270V DC
R2+/-270V DC RF MC
Hyd R EMP
OJ MC Ovrd Jett Pump
Hyd C2 CAC
RAM Fan
RAM Fan CAC
P300
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
TAT
+13c 102.4
EEC
21 . 7
BPCU
BPCU
LARGE MOTOR POWER SYS
R2 MAIN
29 L1
GEN CTRL
L1-GEN-L2 DRIVE
L2
GEN CTRL
R1
LOAD SHED
RDC APUC
IFE/PASS SEATS
EICAS 2. 0
FF
OIL PRESS
60
OIL TEMP
OIL QTY
0. 8
CMSC
VIB
OFF
ON
START
ENGINE
OFF
L APU GEN L
CCR Cabinet (2)
R2
18
ON OFF
APU ON
BATTERY
CABIN/ UTILITY
ON OFF
29
60 18 0. 8
FWD EXT PWR L R
R
ON
ON
OFF
OFF
MAIN BAT
NORM
AMPS
CHG
AMPS
28 13
NORM
AFT EXT PWR
ON
ON
AVAIL
AVAIL
ALTN
ON
ALTN
GEN CTRL L1 L2 ON
CHG
Head Down Display
J1
J2
J3
J4
J5
AVAIL
N1
APU BAT VOLTS
R
EEC MODE
FAULT
AC BUSES
28 13
J5
ELECTRICAL
R1-GEN-R2 DRIVE
N1
VOLTS
J4
66 . 4 N2
2. 0
AC BUSES
R1 MAIN
J3
583 EGT
L2 MAIN
J2
N1
583
AFT EXT PWR L R
66 . 4
L1 MAIN
APU Speed Sense
GCU J1
102.4
Hyd L Temp
NGS
P400
GCU
TO
21 . 7
CB
APU GEN L R FWD EXT PWR L R
ATRU
P800
CAC
STAT
SSR
LAEPC
Ovrd Jett Pump
Engine Speed Sense
R2 ATRUC SS
P200
OJ MC
Hyd C1
235V AC Bus R2
R1 ATRUC R2 SS ATRUC SSR
R1 ATRUC
P100
ATRU
R1 SC GCU GCU
L2 ATRUC SS
L EP AFT
VFSG R2
R2 GNR
R1 GNR
AGCU
235V AC Bus L2
L1 ATRUC L2 SS ATRUC SSR
L1 ATRUC
RA GNR
P150
L1 SC 235V AC Bus L1
VFSG R1
R APU SC
L APU SC
GEN CTRL R1 R2 ON
OFF
OFF
DRIVE
DRIVE
L1
L2
ON
DRIVE DISC
ON
OFF
OFF
DRIVE
DRIVE
R1
R2
Electrical Panel (P5)
START
L NORM
START START
R NORM
RDC
Engine Control Panel (P5)
High Voltage DC System power panels in the aft equipment bay.
Features The high voltage dc (HVDC) system uses auto transformer rectifier units (ATRU) to convert variable frequency 235v ac power to +/- 270v dc power.
Due to the large amount of heat generated in the HVDC system, the power electronics cooling system (PECS) is used to remove heat from the two panels.
This power is used by motor controllers to produce variable frequency 235v ac power. This power is used by these systems/components: • • • • • • •
Cabin air conditioning (CAC) compressors Hydraulic pumps Ram air fans Override jettison pumps Nitrogen generation system Main engine starting APU starting.
The ATRUs and the motor controllers are in the P700 and P800
Rev 1.0
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8-15
Electrical Power RAM AIR TURBINE PRESS UNLKD
P R I M A R Y
L ENG
C1 -
P R I M A R Y
R ENG
HYDRAULIC
ON
ELEC -
ON
C2
FAULT
FAULT
AUTO
AUTO OFF
D E L ELEC M A OFF AUTO ON N D
ON
OFF
ON
OFF
FAULT
FAULT
R ELEC AUTO
RAT Gen
D E M ON A N D
RAT GCU FAULT
FAULT
RAT Control Breaker
P5 Hydraulic Panel
235V AC Bus R2
BB Iso Rly ELECTRICAL
ON
ON
OFF
OFF
Bkup Bus
BATTERY
IFE/PASS CABIN/ SEATS UTILITY
APU ON START
OFF
ON OFF
L
FWD EXT PWR L R
APU GEN R ON OFF
235/115 ATU
AFT EXT PWR
ON
ON
AVAIL
AVAIL
J1
J2
J3
J4
ON
ON
ON
OFF
OFF
OFF
OFF
DRIVE
DRIVE
DRIVE
DRIVE
L1
L2
R1
R2
28V DC C2-TRU
235/115 ATU
P500
E-BPSU
E-BPSU
+/- 130V DC
+/- 130V DC
+/- 130V DC
+/- 130V DC
DRIVE DISC
L 115V AC
HYD
FUEL
EFIS/DSP
R BTB
AIR
L DCT
R DCT
R1
LOAD SHED
GEN CTRL
28 13 CHG
CMSC
R BPCU
P300
P400
OJ MC
CMSC
P800
R2
BC
R1-GEN-R2 DRIVE
APU BAT VOLTS AMPS
R2 +/-270V DC
R EPC
L BPCU
BDM MAIN BAT
FIT
Hot BB
CCR Cabinet (2)
R2 MAIN
L2
ATRU
MBR
LARGE MOTOR POWER SYS
R1 MAIN
SPUB
F/O Instr Bus CIT
AFT EXT PWR L R
L2 MAIN
APU Bat
CB
AC BUSES
VOLTS AMPS
SPU
R 28V DC
DOOR
MAINT
L EPC
L1-GEN-L2 DRIVE
SPUC
P600
R BSB
L 28V DC
FWD EXT PWR L R
GEN CTRL
P49
R 115V AC L BTB
L BSB
Capt Instr Bus
L1
HBB
E-BPSU
APU GEN L R
L1 MAIN
28V DC R-TRU
HBB
E-BPSU
P5 Electrical Panel FCTL
28V DC C1-TRU
HBB
GEN CTRL R1 R2
ON
ELEC
28V DC L-TRU
J5
RDC
AC BUSES GEN CTRL L1 L2
APU Hot BB
BC
HBB
ON
GEAR
R TRU Rly
FAULT
ON OFF
AVAIL
STAT
C1 TRU Rly
C1 TRU Iso Rly
L TRU Rly
Main Battery
28 13 CHG
Head Down Display
Standby Power System Features
Operation
The standby power system operates when the normal electrical power sources do not provide power to the captain’s and first officer’s instrument buses.
The RAT will deploy automatically in flight for any of these reasons:
The ram air turbine (RAT) generator is the normal source of standby power.
•
The RAT can be deployed automatically or manually. It supplies three phase variable frequency 230v ac and has a maximum capacity of 10 kVA. The RAT generator control unit (GCU) monitors and controls the output of the RAT. The main battery provides power to the captain’s and first officer’s instrument buses during RAT deployment. Rev 1.0
• •
Loss of both engines Loss of power to the instrument buses Loss of all three hydraulic systems.
Manual deployment is initiated by selecting the RAT switch on the P5 hydraulic panel.
The C1 transformer rectifier unit (TRU) relay closes to provide backup bus power to the C1 TRU. The C1 TRU isolation relay opens to isolate the left TRU from the backup bus. In this way, the backup bus supplies power to the C1 and C2 TRUs which supply 28v dc power to the instrument buses.
The RAT is deployed by a spring loaded actuator into the airstream and supplies electrical power in 10 seconds. The RAT supplies power to the backup bus through the RAT control breaker. The backup bus isolation (BB ISO) relay opens to isolate the R2 235v ac bus.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
8-16
Electrical Power STAT
ELEC
DOOR
GEAR
HYD FCTL
FUEL
AIR
MAINT
CB
STAT
ELEC
GEAR
HYD
FCTL
APU GEN L R FWD EXT PWR L R
FUEL
EFIS/DSP
AIR
DOOR
MAINT
CB
APU GEN L R AFT EXT PWR
FWD EXT PWR L R
AFT EXT PWR
LARGE MOTOR POWER SYS
LARGE MOTOR POWER SYS L START
AC BUSES L1 MAIN
L1
GEN CTRL
R1 MAIN
L2
L1 - GEN - L2 DRIVE
MAIN BAT VOLTS 28 AMPS
L2 MAIN
13 CHG
AC BUSES R2 MAIN
R1
LOAD SHED HYD FUEL AIR WINDOW HEAT MISC HEATERS EXTERIOR LIGHTS COMM/NAV
L1 MAIN
GEN CTRL
R2
R1 - GEN - R2 DRIVE
L1
GEN CTRL
APU BAT
MAIN BAT VOLTS 28
AMPS
AMPS
13 CHG
R1 MAIN
L2
L1 - GEN - L2 DRIVE
VOLTS 28
L2 MAIN
13 CHG
R2 MAIN
GEN CTRL
R1
LOAD SHED HYD FUEL AIR WINDOW HEAT MISC HEATERS EXTERIOR LIGHTS COMM/NAV
R2
R1 - GEN - R2 DRIVE
APU BAT VOLTS 27 AMPS
13 CHG
Engine Start using APU Power
External Power Connected
Electrical Synoptic Pages •
Features The electrical synoptic display is a simplified schematic of the main electrical system. It shows this information: • • • • • •
External power status APU starter generator (ASG) status Variable frequency starter generator (VFSG) status Main 235v ac bus status Main and APU battery status Load shed data.
VFSG and ASG Status The indications for VFSGs and ASGs are: • • • •
External Power Status
• • •
White box = not available White box (thin line) = power status invalid Green box = power available
Rev 1.0
Main Bus Status The indications for the main 235v ac buses are:
•
The indications for external power are:
Green box with line = power selected ON.
• •
White box = power off White box (thin line) = power status invalid White box with green circular arrow = start mode Green box with line = generate mode Green box with green arrow extended = generator control breaker (GCB) or auxiliary power breaker (APB) closed Yellow box with yellow cross = VFSG or ASG failure Drive message = VFSG low oil pressure or bearing failure.
• • •
Green = bus has power Amber = bus does not have power White (thin line) = invalid data.
Battery Status The indications are: • • •
Voltage Current Charging/discharging status.
Load Shed Data Electrical load shed messages are displayed showing systems affected.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
8-17
Electrical Power LATCHED MSG ERASE
MAINT DATA PGS
SYS MENU
MAINT CTRL PGS
CENTRAL MAINT
ELECTRICAL
0 0 0.0
0 0 0.0 L
115 400 0.95
AC-V FREQ LOAD
APU GEN
0 0 0.0
0 0 0.0
FWD EXT PWR R SOURCE 115 ACTIVE LVL 180 KVA 400
0.90
0.95
0 0 0.0
0 0 0.0
AFT EXT PWR
0 0 0.0
RAT GEN
0 0
MC ID: E5
L1
DC-V DC-A
L2
R1
R2
270 270 -0.45
270 270 -0.30
270 270 -0.0
270 270 -0.25
MC ID: E6
MAIN BAT
L TRU
C1 TRU
C2 TRU
28 28 2 CHG 10
28 18
L ATU
--115 0.95 R TRU
28 15
28 8
R ATU
--115 0.95
L2
20 20 5 5 NORMAL NORMAL NORMAL NORMAL
IN TEMP RISE TEMP OIL LEVEL MAN DISC
DATE
PREV MENU
R1
27 -13
PRINT
SEND
R2
20 5 NORMAL NORMAL
CAC R1 ENG STRT L2 RAM FAN L
20 5 NORMAL NORMAL
17 SEP 13 UTC 10:18:09 PREV NEXT RECORD PAGE PAGE
HYD R
270 0 0 20
270 0 0 28
235 AC BUS +270 DC BUS -
270 235 400 40
270 0 0 25
270 0 0 30
270 0 0 30
L1
L2
R1
R2
ON ON
ON ON
ON ON
ON ON
115 AC BUS 28 DC MAIN BUS
L
R
ON ON
ON ON
DATE
PRINT
270 0 0 20
270 235 405 50
ON ON ON
235 AC BACKUP BUS CAPT INST BUS F/O INST BUS
PREV MENU
RAM FAN L CAC L2 ENG STRT R1 RAM FAN R RAM FAN L
RAM FAN R CAC R2 HYD L APU STRT R ENG STRT R2 NGS APU STRT R NGS RAM FAN R
HYD C2
270 0 0 30
PWR IN AC-V-OUT FREQ OUT TEMP
CENTRAL MAINT PG 2 OF 2
HYD C1
270 235 610 85
APU BAT
ENG GEN L1
CAC L1 ENG STRT L1 APU STRT L
PWR IN AC-V-OUT FREQ OUT TEMP
ATRU (+) DC-V (-) DC-V AC-V LOAD
MAINT CTRL PGS
ELECTRICAL
PG 1 OF 2
ENG GEN AC-V FREQ LOAD
LATCHED MSG ERASE
MAINT DATA PGS
SYS MENU
SEND
17 SEP 13 UTC 10:18:09 PREV NEXT RECORD PAGE PAGE
Electrical Maintenance Pages The external power optimization level is also shown in this field.
Features There are two electrical system maintenance pages. They are available in these modes:
The ram air turbine (RAT) generator voltage and frequency is shown.
• • •
The dc voltages and loads are shown for the four auto transformer rectifier units (ATRU).
Real time Manual event Auto event.
Auto event messages are only shown on the real time and auto event pages.
The ac voltages and loads are shown for the left and right auto transformers (ATU).
Page 1 Information
The dc voltage and current is shown for the four transformer rectifier units (TRU) and the two batteries.
Page 1 information shows voltage, frequency and load data for: • • • •
Four variable frequency starter generator (VFSG) Two auxiliary starter generator (ASG) Two forward external power sources One aft external power source.
Rev 1.0
These indications are shown for the four VFSG: • • • •
Inlet temperature Rise temperature Oil level (Normal or Service) Disconnect status (Normal, Request or Disc).
Page 2 Information Page 2 shows this data for the common motor start controllers (CMSC) and ram fan motor controllers: • • • •
Power in Voltage out Frequency out Temperature.
The status of these buses is shown: • • • • • • •
235v ac buses 270v dc buses 115v ac buses 28v dc main buses 235vac backup bus Captain’s instrument bus First officer’s instrument bus.
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8-18
9 Communication Systems
Communication Systems
Communication Systems
9
Communications Features
CABIN SERVICES SYSTEM
•
Flight Interphone
FLIGHT AND SERVICE INTERPHONE
The cabin core system has these systems:
•
Service Interphone
•
Ground Crew call
The flight interphone system gives voice communications and audio monitoring between these positions:
• • •
•
VHF Communications
•
HF Communications
• • •
The integration of these systems is controlled by software applications which can be modified and configured to the individual customer airlines.
•
SATCOM
•
Selcal
•
Communication Management Function
•
Emergency Locator Transmitter
•
Cabin Services System
Flight crew Flight crew and ground crew Flight crew and communications systems and navigation radio.
The service interphone system gives voice communications and audio monitoring between these positions: • •
Nose wheel well Main landing gear.
Passenger address Cabin interphone Passenger services.
HF AND VHF COMMUNICATIONS The high frequency (HF) communication system supplies voice and data communication over a longer distance than line-of-sight radio systems. The HF system is for communication with ground stations or with other airplanes during long over-water flights. The VHF communication system is a short-range, line-of-sight, two-way voice and data communication system. SATCOM Satellite communications supplies reliable long range voice and data communication. EMERGENCY LOCATOR TRANSMITTER The emergency locator transmitter (ELT) system sends emergency signals when it senses a large change in the airplane velocity.
Rev 1.0
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9-1
Communications MIC CALL L VHF
Control Wheel MIC/INT Switch MIC MAP CLOCK
Comm/ Warning Speaker (2)
MIC CALL
MIC CALL
C VHF
MIC CALL
MIC
MIC CALL
FLT
MIC CALL
L VHF
VOR R L ADF L R
CAB
MIC CALL
MIC CALL
HF L R INT
Glareshield PTT Switch
MIC CALL
R VHF
MIC CALL
MIC SAT CALL 1 2 C VHF
MIC SPKR MIC CALL CALL
MIC CALL
R VHF
FLT APP L R MKR
B V
PA
R
PA
CAB
LRU STATUS LRU STATUS CONTROL FAIL
MIC CALL
MIC
(First OBS) HEAD PHONE
MIC CALL HF L R
INT
BOOM MIC HEADSET
MIC CALL
MIC CALL
L VHF
VOR R L ADF L R
V
Jack Interphone Module (Typ)
MIC
MIC SAT CALL 1 2 C VHF
B
MIC CALL
MIC CALL
MIC SPKR MIC CALL CALL
MIC CALL
KEY INTERLOCK LRU STATUS
PHONE ANTENNA FAIL
CONTROL FAIL KEY INTERLOCK
PHONE PHONE
R VHF L
R
(F/O)
LRU STATUS
LRU STATUS CONTROL FAIL FAIL ANTENNA CONTROL FAIL FAIL ANTENNA
FLT APP R MKR
MIC CALL
MIC CALL
HF L R
CAB
PA
TEST
TEST CONTROL FAIL
TEST MIC TEST MIC VHF-2100
TEST PHONE MIC
MIC VHF-2100 VHF-2100
PHONE MIC
MIC CALL SPKR
SAT 1 2
VHF and HF Radio XCVRS
INT
Oxygen Mask Stowage
VOR R L ADF L R
B V
R
APP L R MKR
Audio Control Panel (Capt)
OBS AUDIO NORM CAPT F/O
APU BOTTLE DISCHARGE APU FIRE
Observer Audio Override Panel
APU FIRE SHUTDOWN
FLIGHT DECK CALL SW NWW LIGHTS
FLIGHT INPH
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 11 10 10 10 10 00 11 01 01 01 10 10
FIRE BOTTLE ARMED
SERVICE INPH
NLG DOORS
NLG DOOR UNSAFE LIGHT CLOSE PRESS TO TEST
OFF
ARM
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 11 10 10 10 10 00 11 01 01 01 10 10
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 11 10 10 10 10 00 11 01 01 01 10 10
10
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 11 10 10 10 10 00 11 01 01 01 10
OFF
Flight Int Jack P40 Panel
FLT #
787FLTBOE1
MIC
123.85 VHF 1
L Fwd L Aft R Fwd AGU AGU AGU
HDG HOLD
100
R Aft AGU
ALT
39000
o IBF1/130
XPDR 3777 SECALBOE1 TAIL # NCC1701E UTC TIME
15:21:08z
DATE
28 FEB 06
A/P
300
6
00:02 ELAPSED TIME
01:45
20
20
10
10
10
10
20
20
39200 2
280 6
1
7
1
240
CCR Cabinet (2)
220
Flight Recorder (2)
00 390 80 80
25 8
38800 2 6
38600
200
29.92 IN
.828 GS475 TAS475
LACRE 1540.9z 7.0 NM
---o /--VAMPS 8000A 10
Cabin Services System Controller
TRAFFIC
LACRE
398 TFC
090 SEL HDG
MAG
Head Down Display
Flight Interphone System Features The flight interphone system lets the flight crew members in the flight deck communicate with each other. It also connects to the communication systems and ground crew members. There are three independent systems, one for each flight crew station and the observer station. The captain’s system is shown on the graphic. Switches on the audio control panels (ACP) permit selection of the following types of audio: • • • • • •
Communication transceivers Navigation receivers Cabin interphone Passenger address Flight interphone Satellite communication receiver transmitter.
Rev 1.0
Hand microphones, boom microphones or oxygen mask microphones are connected through the ACP to the common data network (CDN).
position, the observer’s ACP is connected to the captian’s or first officer’s PTT and audio.
From the CDN, the digital audio is sent through the audio gateway units (AGU) to the radio transceivers, cabin services system controller and the flight recorders. There are microphone switches for the boom and oxygen mask microphones on each pilot’s glareshield and control wheel. The microphone switch on the ACP has the same function. In the event that the CDN has failed, the left ACP is connected directly to the left AGU for backup purposes. The observer audio selector is used in the event that either the captain’s or first officer’s ACP fails. When the switch is put in the CAPT or F/O
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9-2
Communications MIC CALL L VHF
MIC
MIC CALL c VHF
MIC CALL
MIC CALL
r VHF
MIC CALL
FLT
CAB
PA
MIC MIC MIC MIC MIC MIC CALL MIC CALL MIC CALL MIC CALL CALL CALL CALL CALL CALL L c r SPKR SAT VHFHF VHF VHF FLT CAB 1 2 l r
PA
INT
P40
P57
VOR R L ADF L R
MIC
V
APP MIC MIC R MIC BMIC MICMIC MICMIC MIC CALL MKR CALL CALLL CALL CALL CALLR CALL CALL CALL L c r SPKR SAT VHFHF VHF VHF FLT CAB l r 1 2
PA
INT
Capt ACP
VOR R L ADF L R
MIC
V
B MIC CALLR l
APP MIC MIC L R MKR CALL CALL
MIC CALL
HF r
SAT 1 2
Comm/Warning Speaker
SPKR
INT
F/OBS ACP
P57 Jack
SERV INTPH OFF
VOR R L ADF L R
V
B
R
APP L R MKR
F/O Audio Control Panel
APU BOTTLE DISCHARGE APU FIRE
Flt Deck Headset
APU FIRE SHUTDOWN
FLIGHT DECK CALL SW
ON
FIRE BOTTLE ARMED
NWW LIGHTS
FLIGHT INPH
SERVICE INPH
NLG DOORS OFF
ARM
NLG DOOR UNSAFE LIGHT CLOSE PRESS TO TEST
OFF
Serv Intph Switch (P5)
P40 Service & APU Shutdown Panel
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 11 10 10 10 10 00 11 01 01 01 10 10
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 11 10 10 10 10 00 11 01 01 01 10 10
J1
AGU Fwd Right
AGU Aft Left
J2
J3
J4
J5
Remote Data Concentrator
CCR Cabinet (2)
Service Interphone System Features The service interphone system permits communication between the: • • •
Flight crew Ground crew Maintenance personnel.
There are service interphone jacks on the: • •
P40 service and APU shutdown panel P57 panel (behind the main landing gear).
The service interphone switch on the P5 panel connects the service interphone and flight interphone together.
Rev 1.0
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9-3
Communications MIC CALL L VHF
MIC CALL C VHF
MIC CALL
MIC CALL
R VHF
Comm/Warning Speakers
MIC CALL
FLT
CAB
PA
Ground Crew Call Horn
PWR MIC MICMIC MICMIC MICMIC MIC CALL CALL CALL CALL CALL CALL CALL CALL
MIC
LHF VHF L R
C VHF
R SAT VHF 1 2
MIC CALL
FLT
SPKR CAB
PA
INT VOR R L ADF L R
MIC
V
APP MICL R MKR MIC MIC MIC BMIC MIC MIC CALL MIC CALL MIC CALL R CALL CALL CALL CALL CALL CALL L C R SPKR SAT HF VHF VHF VHF FLT CAB 1 2 L R
ERS ON Battery PA
INT
Capt ACP
VOR R L ADF L R
MIC
V
BMIC CALLR
APP MIC MIC L R MKR CALL CALL
MIC CALL
SAT 1 2
HF L R
SPKR
P300 Power Management Panel
INT
F/OBS ACP
VOR R L ADF L R
V
B
R
APP L R MKR
F/O Audio Control Panel VHF
HF
SAT
CAB
GPWS
WXR
Cabin Zone Uunit
XPDR
CABIN INTERPHONE
Flight Deck Handset
DIRECTORY
CONFERENCE> VHF
HF
SAT
CAB
GPWS
WXR
XPDR
CAB DOORS>
CABIN INTERPHONE
HF
SAT
CAB
GPWS
WXR
XPDR
CAB DOORS >
CABIN INTERPHONE
1
2
4
5
7
8
9
.
0
CLR
L TCP
XFR
3
E P
6
MENU
CAB DOORS >
NEXT
STBY
2
XFR OFF 3PAGE
4
5
6
7
8
9
1
.
0
CLR
C TCP
NAV
----------------------VIDEO IN USE------------------T E MENU P PANEL OFF
1
PREV PAGE
NEXT PAGE
2
3
4
5
6
7
8
9
.
0
CLR
XFR OFF
STBY
S T E P
APU BOTTLE DISCHARGE
NAV APU FIRE
MENU
PANEL OFF PREV PAGE
NEXT PAGE
Cabin Services System Controller
OFF
APU FIRE SHUTDOWN
FLIGHT DECK CALL SW NWW LIGHTS
R Tuning Control Panel J1
J2
J3
J4
J5
J1
Remote Data Concentrator
J2
J3
J4
J5
Remote Data Concentrator
STAT DOOR
ELEC GEAR
HYD
FUEL
FCTL
MAINT
AIR CB
SYS MENU
MAINT DATA
MAINT CNTRL
LATCH RESET
APUC MODE R
TEST
SPEED SENSOR 1 XXX.X
X.XX OF
X.XX LO
X.XX RF
SPEED SENSOR 2 XXX.X
PRESS
XXXX
XXXX
XXXX
SPEED SELECT
XXX.X
CORRECTED SPEEDXXX.X APU RPM XXX.X EGT XXXX C OIL PRESS XX PSI OIL TEMP XXX C OIL QTYX.X
CCR Cabinet (2)
SERVICE INPH
FIRE BOTTLE ARMED
NLG DOORS OFF
CLOSE
ARM
OFF
NLG DOOR UNSAFE LIGHT PRESS TO TEST
P40 Panel
ECB
AUTO
APU HYDRAULIC C
L QTY
FLIGHT INPH
APU BAT DC-V APU BAT DC-A APU GEN L AC-Y APU GEN L FREQ
XX XXX XXX XXX
APU GEN L LOAD X.XX
EGT THERCOUPLE 1XXXX
APU GEN R AC-V
EGT THERCOUPLE 2XXXX
APU GEN R FREQ XXX
XXX
APU GEN R LOAD X.XX XXXX XXX OIL TEMP XXX APU FUEL FEED OIL FLT DELTA P XXX COMMANDSTATUS OIL QTY XX.XX LO S/O VLV CLOSED CLOSED OIL SUMP TEMP XXX DC PUMP -PRESS GEN L FLT DELTA P AC PUMPCLOSED CLOSED X.X GEN R FLT DELTA P X.X INLET PRESS XX.XX STATUS CODE INLET TEMP X.X BIT# 1 5 XXXX XX-X FUEL FLT DELTA P XX.X STATUS 1 XXXX XXXFUEL PRESS STATUS 2 XXX FUEL CTRL CMD STATUS 3 XXXX XXXX XXXX FUEL CTRL SPEED XXX XXXXXX APU DOOR COMMAND CLOSE APU OPER HOURS APU DOOR POSITION APU STARTS XXXXX CLOSED EGT SELECT OIL PRESS
OXYGEN CREW PRESS XXXX STATUS MESSAGES
VOICE RECORDER SYS 1 VOICE RECORDER SYS 2
DATE XX XXX XX
AUTO MESSAGE PG 1 of 1
NEXT PG
PREV MENU
PRINT
DATA LINK
ERASE
UTCXX:XX:XX
PREV PAGE
NEXT PAGE
Head Down Display
Ground Crew Call System Features The flight crew and ground crew use the ground crew call system to alert each other. The system supplies aural and visual indications in the flight deck and nose wheel well area. When the flight crew select GRD CALL on the tuning control panels (TCP), the ground call horn sounds for three seconds in the nose wheel well.
The ground crew call horn also comes on when the airplane is on the ground and one of these occurs: • • •
There is an equipment cooling failure The earth reference system is on battery power APU fire.
There is a flight deck call switch on the P40 Service and APU shutdown panel. When the ground crew operate this switch: • • •
The audio control panels FLT call lights come on A message is shown on EICAS A chime sounds through the communication warning speakers.
Rev 1.0
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9-4
Communications VHF
HF
SAT
CAB
GPWS
WXR
XPDR
x x x x x x x x x x VHF x x x x x x x x 1 / 4 A C T I V E x x x x x x x x x x x x SS T B Y x <118.000 L 122.750> xxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxx <118.525 --R-123.000> xxxxxxxxxxxxxxxxxxxxxxxx xS xT xO xR xE xxA xC x Tx Ix Vx Ex x x x x x x x x x x x < 1 x2 x8 x. x5 x0 0 xxxxxxxxxxxxxxxxxx
x x x x x x x xx x HF x x x x x x x x 1 / 3 A C T I V E x x x x x x x x x x x x SS T B Y x <11.167 L 10.048> xxxxxxxxxxxxxxxxxxxxxxxx x x x x x x x x x x x x x x x x x x xHFx xSENS xxx <118.525 UP> x x xxx x x x x x x x x x x x x x x x x x x x x xxxx xxxxx xxxxxxxxxxxxxxxxxx
SATCOM
x1 / 2 x x x x x x x xPRIORITY x S
SAT-1=READY
HGH>
xxxxxxxxxxxxxxxxxxxxxxxx DIRECTORY> xSAT-2=READY x x x x x x x x x x x x x x x x x xPRIORITY xxxxx
LOW>
FLIGHT OPERATIONS xxxxxxxxxxxxxxx
xxxxxxxxxxxxxxx xxxxxxxxxxxxxxx
1
2
3
4
5
6
7
8
9
.
0
CLR
STBY S T E P
XFR
CABIN INTERPHONE
NAV < DOOR 1L
MENU
PANEL OFF PREV PAGE
NEXT PAGE
OFF
< ALL CALL
DOOR 1R > GALLEY FWD >
< PURSER DOOR 3L > - - -- - -- - - -PA IN USE- - - - - -- - - - < MAKE CALL 14 DOOR 4L
DIRECTORY >
Tuning Control Panel
There are three tuning control panels (TCP) in the P8 aft aisle stand. The TCPs perform these functions:
The transfer (XFR) switch is used with the VHF and HF functions to switch between the active and standby frequencies for the selected radio.
• • •
The standby (STBY) switch is used to move through a list of stored standby frequencies.
Features
• • • • •
VHF radio tuning HF radio tuning Satellite communication (SATCOM) control Cabin interphone Ground proximity warning system (GPWS) control Weather radar control Air traffic control (ATC) system Traffic alert and collision avoidance system (TCAS) control.
The VHF mode switch is used to show the active and standby frequencies for all the VHF radios. The HF mode switch is used to show the active and standby frequencies for all the HF radios.
Rev 1.0
The navigation (NAV) switch provides access to the backup navigation pages. The MENU switch provides access to: • • •
The cabin interphone mode switch is used to communicate with the flight attendants or ground crew. The GPWS, WXR or XPDR mode switches are used to access the control panels for: • • •
GPWS WXR ATC/TCAS.
If a VHF or HF radio fails, dashed lines are displayed in the active and standby frequency windows for the affected radio.
Backup transponder controls Miscellaneous radio page Integrated surveillance system power control page.
The SATCOM mode switch is used to control the SATCOM modes of operation.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
9-5
Communications R VHF Xcvr LRU STATUS
CONTROL FAIL
Comm/Warning Speaker (3)
ANTENNA FAIL
C VHF Xcvr
PHONE LRU STATUS TEST
L VHF Antenna
CONTROL FAIL MIC
L VHF Xcvr
ANTENNA FAIL VHF-2100
C VHF Antenna
PHONE LRU STATUS
HEAD PHONE
TEST
BOOM MIC HEADSET
CONTROL FAIL MIC ANTENNA FAIL VHF-2100
PHONE
Jack Interphone Module
R VHF Antenna
TEST
MIC
VHF-2100
MIC MAP CLOCK
VHF
HF
SAT
CAB
GPWS
WXR
XPDR
VHF
Glareshield PTT Switch
1/4
ACTIVE
STBY
<118.000
122.750>
L
125.000>
--C--
<118.525
--R--
123.000>
VHF
HF
SAT
CAB
GPWS
WXR
VHF
MIC CALL L VHF
MIC CALL c VHF MIC CALL
L VHF MIC
INT
MIC
MIC CALL r VHF MIC CALL
MIC CALL
MIC CALL
J1
J2
J3
RDC
MIC FLTMIC CABMIC PA CALL CALL CALL
VOR R L ADF L R MIC INT
FLT MIC CALL
SPKR CAB
HF SAT APP rB l MIC 2 L R MKR MIC 1 MIC MIC V CALL R CALL CALL CALL
VOR R L ADF L R INT VOR R L ADF L R
HF L RB V
V
B
R
1 00 01 0 11 10 00 00 1 01 00 010 01 11 01 11 01 11 10 10 10 10 00 11 01 01 01 10 10
PA SPKR
SAT APP 1 2 L R MKR
R
2
3
4
5
6
7
8
9
.
0
CLR
ACTIVE XFR
J5
S T E P
J1
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 11 10 10 10 10 00 11 01 01 01 10 10
SPKR
APP L R MKR
L Fwd AGU
Audio Control Panel (4)
J2
J3
J4
J5
RDC
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 11 10 10 10 10 00 11 01 01 01 10 10
MENU
R Aft Audio Gateway Unit
125.000>
--C--
PANEL OFF NEXT <118.525
PREV PAGE
PAGE
--R--
123.000> CAB
VHF OFF HF
SAT
J2
J3
J4
J5
FLT #
787FLTBOE1 123.85 VHF 1
WXR
1
2
4
5
7
8
9
.
0
CLR
3 6
NEXT PAGE
1
2
3
4
5
6
7
8
9
0
XPDR
1/4 STBY
CLR
STBY S T E P
L
122.750> NAV
--C--MENU
125.000>
PANEL OFF
123.000>
--R--
OFF
STBY
XFR
S T E P
NAV MENU PANEL OFF
PREV PAGE
NEXT PAGE
OFF
R Tuning Control Panel
RDC
MIC
GPWS
VHF ACTIVE XFR <118.000
.
L Aft AGU
122.750>
NAV
L
C TCP
J1
XPDR
1/4 STBY
STBY
<118.000
L TCP
c r VHF VHF MIC MIC MIC FLTMIC CABMIC PA MIC CALLMIC CALLMIC CALLMIC CALL CALL CALL CALL CALL CALL L C R HF SAT VHF VHF VHF l MIC r 2 MIC 1 MIC CALL CALL CALL
J4
1
HDG HOLD
100
ALT
39000
o IBF1/130
XPDR 3777 SECALBOE1 TAIL # NCC1701E UTC TIME
15:21:08z
DATE
28 FEB 06
A/P
300
6
00:02 ELAPSED TIME
20
20
10
10
10
10
20
20
39200 2
280
01:45
6
1
00 390 80 80
25 8 7
CCR Cabinet (2)
1
240 220
38800 2 6
38600
200
29.92 IN
.828 GS475 TAS475
LACRE 1540.9z 7.0 NM
---o /--VAMPS 8000A 10
TRAFFIC
LACRE
398 TFC
090 SEL HDG
MAG
Head Down Display
VHF Communication System Features The very high frequency (VHF) communication system supplies line of sight voice and data communications from air-to-ground or air-to-air. The VHF communication system has these components: • • •
VHF transceivers (3) VHF antennas (3) Tuning control panels (3).
The flight crew use the audio control panels (ACP) to select the VHF communication system. The TCPs send tuning control inputs through the remote data concentrators (RDC) and the common data network (CDN) to the VHF transceivers. The communication management function (CMF) in the common Rev 1.0
computing resource (CCR) cabinets also send the tuning control inputs to the VHF transceivers. When the flight crew are transmitting, the push-to-talk (PTT) and audio go to the ACPs. The ACPs change the transmitted audio from an analog signal to a digital signal. This digital signal then goes to the audio gateway units (AGU) via the CDN.
In the event that the CDN fails, the left VHF transceiver gets a tuning control input directly from the left TCP and the left ACP has a direct input to the left forward AGU.
The AGUs change the audio back to an analog signal and send it to the VHF transceivers and then to the VHF antennas. When a transmission is being received, the audio signal from the antennas and transceivers is changed from analog to digital in the AGUs. The AGUs send the digital signal to the ACPs via the CDN. The ACPs then change the signal from digital to analog.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
9-6
Communications L HF Antenna Coupler Comm/Warning Speaker (2)
LRU STATUS
HF Antenna
J1 J2
787-8
KEY INTERLOCK LRU STATUS CONTROL FAIL KEY INTERLOCK
HEAD PHONE
BOOM MIC HEADSET
787-9
TEST CONTROL FAIL
TEST
PHONE
Jack Interphone Module
MIC J1 J2
PHONE
L HF XCVR
MIC
MIC
R HF Antenna Coupler
R HF Transceiver
MAP CLOCK
Glareshield PTT Switch
VHF
HF
SAT
CAB
GPWS
WXR
XPDR
HF
1/3
ACTIVE
STBY
<11.167
10.048>
L VHF
--R--
HF
SAT
CAB
GPWS
5.667>
WXR
XPDR
HF SENS
HF MODE
MIC CALL L VHF
MIC CALL C VHF MIC CALL
MIC CALL R VHF MIC CALL
MIC CALL
MIC CALL
INT
C R MIC MIC MIC FLTMIC CABMIC PA VHF VHF MIC CALLMIC CALLMIC CALLMIC CALL CALL CALL CALL CALL CALL L C R SPKR VHF HF VHF VHFSAT FLT CAB L R MIC MIC 1 2MIC MIC MIC CALL CALL CALL CALL
VOR R L ADF L R MIC INT
VOR R L ADF L R
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 11 10 10 10 10 00 11 01 01 01 10 10
PA
SAT 1 2 R
V
B
R
APP L R MKR
6 9
VHF
--R--
J1
J2
J3
J4
.
0
CLR
J5
L Aft AGU
Audio Control Panel (3)
AM
PREV PAGE
NEXT PAGE
2
J1
J2
J3
J4
J5
5
6
8
9
787FLTBOE1
MIC
123.85 VHF 1 3777
XPDR
HDG HOLD
100
SECAL BOE1 TAIL #
NCC1701E
UTC TIME
15:21:08z
DATE
28 FEB 06
6
0
HF MODE
AM
HF SENS
S T E P
NAV
UP> 100
MENU
DOWN>
PANEL OFF
CLR
4
NEXT PAGE
2 5
3
OFF STBY
XFR
S T E P
6
7
8
9
.
0
CLR
NAV MENU PANEL OFF
PREV PAGE
NEXT PAGE
OFF
6
10
10
10
10
20
20
39200
2 1
00 39080 80
7
1
240 220
5.667>
--R-STBY
XFR
PREV PAGE
39000
20
25 8
CCR Cabinet (2)
XPDR
1/3 STBY
A/P 20
280
01:45
WXR
10.048>
ALT
IBF1/130o
300
00:02 ELAPSED TIME
GPWS
R Tuning Control Panel
R Aft Audio Gateway Unit
FLT #
CAB
5.667>
HF SENS
C TCP
RDC
SAT
OFF
3
4 7
1
Remote Data Concentrator
HF
HF NAV UP> ACTIVE 100 MENU DOWN> <11.167 L
PANEL OFF
.
SPKR
APP L R MKR
S T E P
HF MODE
1
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 11 10 10 10 10 00 11 01 01 01 10
1/3 STBY
10.048>
STBY
XFR
3
5 8
L TCP 10
HF L RB V
2
4 7
SPKR
SAT APP HF B 2 L R MKR R L MIC MIC 1 MIC MIC V CALL R CALL CALL CALL
VOR R L ADF L R INT
HF UP> ACTIVE 100 DOWN> <11.167 L
1
MIC FLTMIC CABMIC PA CALL CALL CALL
L VHF MIC
AM
38800
2 6
38600
200
29.92
.828 GS475 TAS475
IN
LACRE 1540.9z 7.0 NM
---o /--VAMPS 8000A 10
TRAFFIC LACRE
398 TFC
SEL HDG090
MAG
Head Down Display
HF Communication System Features The high frequency (HF) communication system permits voice communication over distances much farther than line-of-sight radio systems. Communication from aircraft to ground stations or other aircraft is provided during long over water flights. Each HF communication system includes a transceiver, an antenna coupler and a common antenna. The antenna is on the leading edge of the vertical stabilizer. The antenna couplers are in the vertical stabilizer below the antenna. The antenna coupler matches the impedance of the antenna to that of the transceiver. The coupler tunes when the flight crew first key the HF transceiver.
Rev 1.0
The flight crew use the audio control panels (ACP) to select the HF communication system. The tuning control panels (TCP) send tuning control inputs through the remote data concentrators (RDC) and the common data network (CDN) to the HF transceivers.
the digital signal to the ACPs via the CDN. The ACPs then change the signal from digital to analog.
The push-to-talk (PTT) and audio signals go to the ACPs. The ACPs send the signal to the audio gateway units (AGU) via the CDN. The AGUs send the audio signal to the HF transceivers. The HF transceivers send the signal through the HF antenna couplers to the antenna. When a transmission is being received, the audio signal from the antennas is sent through the antenna couplers and the transceivers directly to the AGUs. The AGUs send
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
9-7
Communications High Gain Antenna Comm/Warning Speaker (2)
Ground Station
SDU FAULT ANT FAULT CHANNEL MODULE CPU AVAILABLE LOG ON STATUS SELF TEST PASS
HEAD PHONE
BOOM MIC HEADSET
TEST
Diplexer Low Noise Amplifier Module
SRT Jack Interphone Module
VHF
HF
SAT
CAB
GPWS
WXR
XPDR
SAT PHONE
1/2
SAT-1:READY
PRIORITY
MIC CALL L VHF
MIC CALL
c VHF MIC CALL
L VHF MIC
INT
c MIC VHF CALL MIC CALL L VHF
MIC
MIC CALL
r VHF MIC CALL
r MIC VHF CALL MIC CALL
HF rC VHF MIC CALL
l
VORR L ADF L R INT MIC
MIC CALL
CALL
MIC FLT CALL MIC CALL
R MIC CALL
HF B LV R
V
SAT-1:READY
CAB
GPWS
WXR
XPDR
PRIORITY
LOW>
VHF
HF
SAT
CAB
GPWS
WXR
XPDR
DIRECTORY>
PA CAB MIC CALL SPKR
R
1/2
LOW>
KZOA CTR
FLT CAB PA MIC CALL APP SPKR SAT L R MKR 1 2 MIC MIC CALL CALL APP SPKR SAT R MKR 1 2 L R
B
SAT
PRIORITY SAT PHONE
10
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 11 10 10 10 10 00 11 01 01 01 10
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 11 10 10 10 10 00 11 01 01 01 10 10
L Aft AGU
APP L R MKR
1
2
3
4
5
6
7
8
9
.
0
CLR
L TCP
J1
VOR R L ADF L R
HF
SAT-2:READY
CAB MIC CALL
SAT 1 2 MIC CALL
R VHF MIC CALL
HF B l Vr MIC
VOR R L ADF L R INT
MIC CALL MIC CALL
VHF
DIRECTORY>
MIC CALL
FLT MIC CALL
MIC CALL
LOW>
R Aft AGU
J2
J3
J4
J5
RDC
FLT #
787FLTBOE1 123.85 VHF 1 3777
XPDR
HDG HOLD
100
SECAL BOE1 TAIL #
NCC1701E
UTC TIME
15:21:08z
DATE
28 FEB 06
1/2
LOW>
PRIORITY
LOW>
KZOA CTR PANEL OFF PREV PAGE
NEXT PAGE
1
2
3
4
5
6
7
8
9
.
0
CLR
C TCP
DIRECTORY>
OFF SAT-2:READY XFR
PRIORITY
STBY
S
LOW>
NAV
T E P
MENU
SAT RADIO >
PANEL OFF PREV PAGE
NEXT PAGE
1
2
3
4
5
7
8
9
.
0
CLR
OFF XFR
STBY S T E P
6
NAV MENU PANEL OFF
PREV PAGE
NEXT PAGE
OFF
39000 A/P 6
20
20
10
10
10
10
20
20
39200
280
2 1
6
00 39080 80
25 8 7
CCR Cabinet (2)
NAV
SAT-1:READY
T E P
ALT
IBF1/130o
300
00:02 ELAPSED TIME
01:45
PRIORITY SAT PHONE
STBY
S
R Tuning Control Panel
Audio Control Panel (3)
MIC
SAT-2:READY XFR
1
240 220
38800
2 6
38600
200
29.92
.828 GS475 TAS475
IN
LACRE 1540.9z 7.0 NM
---o /--VAMPS 8000A 10
TRAFFIC LACRE
398 TFC
SEL HDG090
MAG
Head Down Display
Satellite Communication System Features The satellite communication (SATCOM) system uses ground stations and satellites for worldwide voice and data communications. The system has the satellite network, the ground stations and the airplane. The satellite network relays radio signals between the airplane and the ground stations. Each ground station is a fixed radio station that interfaces with ground communication networks and the airplane through the satellite. The SATCOM system has these components: • • •
Satellite receiver transmitter (SRT) Diplexer low noise amplifier (DLNA) module High gain antenna (HGA).
Rev 1.0
The flight crew use the audio control panels (ACP) to select the SATCOM system for use. The tuning control panels (TCP) are used to control the SATCOM modes of operation.
computing resource (CCR) cabinets for transmission and reception of data messages.
The ACPs send the audio signal to the audio gateway units (AGU) via the common data network (CDN). The AGUs send the audio signal to the SRT. The SRT sends the signal through the DLNA module to the HGA. During reception, the signal from the HGA is sent through the SRT directly to the AGUs. The AGUs send the digital signal to the ACPs via the CDN. The ACPs then change the signal from digital to analog. The SATCOM also interfaces with the communication management function (CMF) in the common
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
9-8
Communications MIC CALL L VHF
MIC CALL
L VHF MIC
INT
MIC CALL
c r VHFMIC VHFMIC CALL CALL
MIC CALL
MIC
VOR R L ADF L R INT
MIC CALL
c r VHFMIC VHFMIC MIC MIC CALL CALL CALL CALL
HF l Br MIC V R MIC CALL
V
VOR R L ADF L R
Collins
LRU STATUS
FLT MIC CAB MIC PA MIC MIC CALL CALL CALL CALL SPKR PA FLT CAB MIC CALL SPKR
L c r SAT HF VHF l r MIC VHF MIC VHF 1 2 MIC CALL CALL CALL
VOR R L ADF L R INT
Comm/Warning Speaker
MIC CALL
MIC FLT MIC CAB MIC PA CALL CALL CALL
HF l Br
SAT APP R MKR 2 MIC MIC 1 L MIC CALL CALL CALL
SAT APP 1 2 L R MKR
R
V
B
R
SPKR
APP L R MKR
Collins
Collins CONTROL FAIL
LRU STATUS
ANTENNA FAIL
Collins
LRU STATUS
Collins
CONTROL FAIL
Audio Control Panel
PHONE LRU STATUS
ANTENNA FAIL
KEY INTERLOCK TEST
CONTROL FAIL
CONTROL FAIL
LRU STATUS
PHONE
MIC
TEST
KEY INTERLOCK
ANTENNA FAIL TEST
VHF-2100
CONTROL FAIL
PHONE TEST
PHONE
MIC
MIC
TEST
VHF-2100
MIC
PHONE
VHF-2100
R VHF
MIC
R HF
C VHF L HF
L VHF
R Aft Audio Gateway Units
L Aft L Fwd J1
J2
J3
J4
J5
J1
RDC
J2
J3
J4
J5
RDC
STAT DOOR
CCR Cabinet (2)
ELEC GEAR
QTY
L X.XX OF
PRESS
XXXX
HYD
FUEL
FCTL
MAINT
HYDRAULIC C X.XX LO XXXX
AIR CB
TAT+13c TO 102.4
21. 7
N1
583
583
EGT
66. 4
66. 4
EICAS N2
OXYGEN CREW PRESSXXXX
2. 0
STATUS MESSAGES VOICE RECORDER SYS 1 VOICE RECORDER SYS 2
29
60 18 N1 0. 8
PG 1 of 1
102.4
21. 7
R X.XX RF XXXX
APU RPM XXX.X EGT XXXX C OIL PRESSXX PSI OIL TEMP XXX C OIL QTYX.X
FF
OIL PRESS
OIL TEMP
2. 0
29
60
OIL QTY 18
VIB
0. 8 N1
NEXT PG
Head Down Display
Selective Calling System The ACPs will turn on the CALL light in the VHF or HF select switches.
Features The selective calling (SELCAL) system monitors the very high frequency (VHF) and high frequency (HF) communication radios in the airplane. The system alerts the flight crew when it receives a ground call with the correct airplane code. This removes the need for continuous monitoring of the communication radios by the flight crew.
The display crew alerting system (DCAS) in the CCR cabinets will display an EICAS message. The DCAS also sends an alert aural message through the ACP to the comm/warning speakers which causes the hi/lo chime to sound. The flight crew pushes the appropriate select switch on the ACP to stop the indications and reset the system.
When an HF or VHF transceiver receives a transmission, the signal is decoded in the audio gateway units (AGU) to determine if it is the airplane’s specific code. When an AGU detects the correct airplane code, it sends a signal to the common computing resource (CCR) cabinets and the audio control panels (ACP).
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
9-9
Communications MINS RADIO BARO
FPV
IN
MTRS
MFD
BARO HPA
RST
STD
L
SYS
MFD R
L
CDU
INFO
COMM
ND
FLT #
787FLTBOE1
MIC
123.85 VHF 1 3777 BOE1 NCC1701E
XPDR
ND PLAN
CHKL
RANGE
MAP
MENU
SECAL TAIL #
EICAS
CTR
UTC TIME
DATE
15:21:08z
28 FEB 06
HDG HOLD
100
TFC
DOOR
10
6
FUEL MAINT
AIR
3 90 80
7
220
10
10
20
20
38 800
X.XX LO
X.XX RF
XXXX
XXXX
XXXX
00 80
XXX.X OIL TEMP XX PSI
RPM OIL PRESS
EGT
XXXX C
XXX C
OIL QTY
CREW PRESS
LACRE 1540.9z 7.0 NM VAMPS 8000A 10
LOWER MFD SYS CHKL
ATC
CDU
INFO
COMM
ND
TRAFFIC FLIGHT INFO
COMPANY
10:42:47z
05 DEC 05
REVIEW
MANAGER
2
3 SEL HDG 090
5
6
7
9
0
+/ -
B
C
D
G
H
I
J
L
M
N
O
ND
2
3
4
5
6
P O S IN I T >
< IN D E X
INIT REF
RTE
DEP ARR
ALTN
VNAV
HOLD
FMC COMM
8
9
.
0
+ /-
A
B
C
D
G
H
I
J
L
M
N
O
Q
R
S
V
W
X
Z
SP
/
T
FIX
Y
NAV RAD
LEGS
PROG
F K
Q
R
S
NEXT PAGE
U
V
W
X
Z
SP
/
P PREV PAGE
L
J4
TERR
66 . 4
F/O EFIS/ DSP
2. 0
FF
29
OIL PRESS
29
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
60
N1
WARNING E
CAUTION
T Y
ACPT
CANC
RJCT
EXEC
CURSOR CONTROL
CURSOR CONTROL
J3
TFC
E N T E R
EXEC
EXEC
J2
WXR
+ 0. 0 / + 0 . 0
U
EFB
STD
CTR
SITUATION
NOTAMS
Capt Accept, Cancel, Reject Switches
BARO HPA
RANGE MENU
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
E CLEARANCE
P
INFO
1
7 DRA G / F F
ETA REPORT
N1
CDU COMM
IN
MTRS
PLAN
NEXT PG
J A N0 5 FE B 0 2 / 0 4
ATIS
RJCT
CHKL
6 5 K
A C T I V E PG 1 of 1 F E B 0 2 MR R 0 2 / 0 4
DIVERSION
8
.
K
E F F DA TA
8 7 87 01 20 0 8
RE-CLEARANCE
A F
E NG INE S
MODE L 7 8 7- 8
MAG
E N T E R
SYS
ID E N T
NEW MESSAGES
COMPANY
NA V
WARNING
LOWER MFD
LACRE
39 8
1 4
FPV
RST
MAP
CANC/RCL
N2
2. 0
ND
ND
EICAS
XXXX
VOICE RECORDER SYS 1 VOICE RECORDER SYS 2
IN
INFO
ENG
66 . 4
X.X
OXYGEN
2 6
29.92
MINS RADIO BARO
CDU COMM EICAS
583 EGT
STATUS MESSAGES
CAUTION
SYS
21 . 7
583
APU
38 600
200
TFC
102.4
21 . 7 N1
X.XX OF
PRESS
R
TO 102.4
R
QTY
1
1
240
.828
J1
TAT +13c
CB
HYDRAULIC C
L
2
10
475 TAS 475 --- o /---
CANC
HYD FCTL
CHKL
GS
ACPT
GEAR
6
25 8
Capt EFIS/ DSP
ELEC
STAT
000
39 200
20
280
ENG
TERR
39 A/P
20
01:45
CANC/RCL WXR
ALT
IBF1/130 o
300
00:02 ELAPSED TIME
R LWR
MFD, Keypad and Cursor Control Device
L LWR
F/O Accept, Cancel, Reject Switches
R EFB
CCR Cabinet (2)
J5
J1
RDC
J2
J3
J4
J5
RDC
J1
J2
J3
J1
J4
J2
J5
J3
J1
J4
J2
J5
J3
J4
J5
RDC
Flight Recorder (2) MIC MIC MIC CALL CALL CALL L C R VHF VHF VHF
Collins
MIC
Rockwell Collins
Collins
MIC CALL
MIC CALL FLT
MIC CALL
HF l r
LRU STATUS
CAB
PA
SPKR
INT
CONTROL FAIL
VORR L ADF L R
LRU STATUS SDU FAULT
ANTENNA FAIL
KEY INTERLOCK
V
B
R
ANT FAULT CHANNEL MODULE
CONTROL FAIL
PHONE
CPU AVAILABLE TEST
TEST
ACP (3)
LOG ON STATUS MIC
SELF TEST PASS
VHF-2100
VHF XCVR
MIC CALL
MIC MIC CALL CALL SAT 1 2
PHONE
Ground Station
MIC
HF Comm XCVR
APP L R MKR
Comm/Warn Speakers
TEST
Ground Station
Satellite R/T
Communication Management Function Features The communication management function (CMF) provides communication control for the airplane air/ground data link function. The CMF software applications are in the common computing resource (CCR) cabinets.
• • •
The CMF uses: • •
The CMF operates automatically using the airline modifiable information (AMI) software. The AMI can be modified by the customer airline engineering department as required. The CMF provides the data link function for these systems: • • • • •
Flight management function Central maintenance computing function (CMCF) Airplane conditioning monitoring function (ACMF) EICAS maintenance displays Electronic flight bag (EFB)
Rev 1.0
Cabin systems Engine monitoring units (EMU) Cabin air conditioning and temperature controller.
•
Center or right VHF system (default is center) Left or right HF systems (default is right) Satellite communication (SATCOM) system.
The flight crew use these components to interface with the CMF: • • • •
•
Accept/cancel/reject switches on the P7 glareshield panels Multi function displays (MFD) Multi function keypads (MFK) Electronic flight instrument system/display control panels (EFIS/DSP) Cursor control devices (CCD).
The accept/cancel/reject switches are used to action CMF messages that are displayed. The MFKs are used to enter text and/or numerical data into the CMF message fields. The EFIS/DSP is used to select the CMF on the MFDs. The CCDs are used to select menu items, buttons and text boxes on the CMF displays. Uplinked air traffic control (ATC) messages are displayed on the auxiliary outboard displays (AOB). They are accompanied by a chime from the communication/warning speakers and an EICAS message.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
9-10
Communications ATC
FLIGHT INFORMATION
COMPANY
ATC
FLIGHT INFORMATION
COMPANY
ATC
FLIGHT INFORMATION
COMPANY
REVIEW
MANAGER
NEW MESSAGES
REVIEW
MANAGER
NEW MESSAGES
REVIEW
MANAGER
NEW MESSAGES
0000z
ATC LOGON/STATUS
MFD L CDU
INFO
DIVERT STATION:
DEPARTURE: DESTINATION: ORIGIN:
EXPECTED ON TIME:
KGEG
RJAA
DESTINATION:
KLAX
REASON:
GATE:
CANC/RCL
ACTUAL DIVERT
--------
FILED DEPARTURE DATE:
ATC CONNECTION:
ENG
z
ND
EICAS
DELAY/DIVERT
PLANNING TO DIVERT
ATC FACILITY: ----
FILED DEPARTURE TIME:
SYS
CHKL COMM
1234z
FLT NUMBER:
FLIGHT NUMBER:
R
DEPARTURE CLEARANCE REQUEST
1234Z
LOGON TO:
MEDICAL EMERGENCY
----------------
NOT ESTABLISHED MEDICAL EMERGENCY
ATIS:
ACTIVE CENTER:
WEATHER NEXT CENTER: FREE TEXT: MAX UPLINK DELAY:
-------------------------------------------------
ADS STATUS:
-------------------------
LOWER MFD SYS CDU INFO CHKL COMM
ND ADS MANAGER
SEND
1
2
E N T E R
4
5
7
8
9
.
0
+/-
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
6
U
V
W
Z
SP
/ DEL CLR
PREV PAGE
RETURN
EXIT
SEND
PRINT
RESET
RETURN
EXIT
SEND
PRINT
RESET
RETURN
EXIT
3
X
NEXT PAGE
ATC
FLIGHT INFORMATION
COMPANY
ATC
FLIGHT INFORMATION
COMPANY
ATC
FLIGHT INFORMATION
COMPANY
REVIEW
MANAGER
NEW MESSAGES
REVIEW
MANAGER
NEW MESSAGES
REVIEW
MANAGER
NEW MESSAGES
ATC UPLINKS...
FLIGHT INFO UPLINKS...
SENT...
ATC DOWNLINKS...
FLIGHT INFO DOWNLINKS...
RECEIVED...
REVIEW
COMM SYSTEM MESSAGES...
0000z
WEATHER...
Y
SYSTEM INFORMATION
1234z
0008Z
ACARS STATUS MESSAGES
0007Z
VHF STATUS MESSAGE
0006Z
SATCOM STATUS MESSAGE
0005Z
HF STATUS MESSAGE
0004Z
ACARS SATCOM MODE ENABLED
0003Z
ACARS VHF MODE - NOT ENABLED
0002Z
ACARS HF MODE - NOT ENABLED
0001Z
ACARS SATCOM MODE - NOT ENABLED
NEW MESSAGES KSEA
1224Z
REPORT REACHING FL270
1223Z
CLIMB TO AND MAINTAIN FL290, REPORT LEAVING FL270, ...
1220Z
ATIS
1210Z
GATE ASSIGNMENT
KSEA
FLT INFO
EXEC
CURSOR CONTROL
RETURN
EXIT
RETURN
PRINT LIST
EXIT
EXIT MENU
Communication Management Function - Menus Features The communication management function (CMF) is accessed using the COMM selection on the electronic flight instrument system/display control panels (EFIS/DSP) or the multi function keypads (MFK). These are the six main menu selections: • • • • • •
ATC FLIGHT INFORMATION COMPANY REVIEW MANAGER NEW MESSAGES.
The ATC menu shows all the displays the flight crew use to communicate with the ATC system. The FLIGHT INFORMATION menu shows selections to request flight services, oceanic clearances and ground clearances. Rev 1.0
The COMPANY menu shows all the customer configured displays and menus. Company downlink messages are formatted and transmitted from these displays. The flight crew use the REVIEW menu to look at all transmitted and received messages that do not require a response. This menu also shows received messages with the response already sent. This menu is inhibited if there are no listed messages.
• •
MASTER COMM AUDIT.
The NEW MESSAGES menu shows the new messages that require flight crew review. This menu is inhibited if there are no new messages.
The MANAGER menu shows status information and controls for these CMF functions: • • • • • • • •
ACARS VHF HF SATCOM ADS SYSTEM INFORMATION PRINTER AUTOMATIC MESSAGES
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9-11
Communications
ELT Antenna
ELT HUMID RESET ON ARMED
Program Switch Module
ON
CARGO TEMP FWD CARGO FLOW LOW HIGH
FWD CARGO A/C
BULK AUTO
C
OFF
ELT Aircraft Identification Module
Emergency Locator Transmitter
OFF
ELT W
OFF
ELT Control Panel J1
J2
J3
J4
J5
RDC
STAT DOOR
ELEC
HYD
GEAR
PRESS
FUEL
FCTL
AIR
MAINT
X.XX OF
TO 102.4
XXXX
583
CCR Cabinet (2)
OIL PRESS
XX PSI
OIL TEMP
XXX C
XXXX C
66 . 4
OIL QTY X.X
EICAS
XXXX
2. 0
STATUS MESSAGES
VOICE RECORDER SYS 1 VOICE RECORDER SYS 2
29
N1
PG 1 of 1
66 . 4 N2
OXYGEN CREW PRESS
583 EGT
EGT
XXX.X
21 . 7 N1
X.XX RF XXXX
APU RPM
102.4
21 . 7
R
X.XX LO
XXXX
TAT +13c
CB
HYDRAULIC C
L QTY
2. 0
FF
OIL PRESS
29
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
60
N1
NEXT PG
Head Down Display
Emergency Locator Transmitter System mission control center sends alert data to a rescue coordination center.
Features The emergency locator transmitter (ELT) system operates to help locate an airplane in an emergency situation. The ELT transmitter sends the radio frequency outputs to the blade antenna on the top of the airplane. The ELT sends a swept tone on the VHF and UHF emergency channels, 121.5 and 243.0 MHz. It also sends digital data each 50 seconds on the 406 MHz channel. The ELT has an internal g-switch to activate the transmitter. Satellites send the received signal to a ground station. The ground station uses the phase shift between the ELT and the satellite to find the approximate location of the ELT. The ground station sends this data to the mission control center. The Rev 1.0
The ELT system has these components: • • • • •
Control panel Antenna Transmitter Aircraft identification module (AIM) Program switch module.
The program switch module and AIM provide airplane data to the ELT. During ELT operation, the transmitter sends a signal to the common computing resource (CCR) cabinets. The display crew alerting system (DCAS) in the CCR cabinets show an EICAS message. The ELT control panel on the P5 overhead panel has a switch to arm the ELT. The switch can also turn on and off the ELT for testing.
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9-12
Communications
Cabin Services System - Introduction Features The cabin services system (CSS) is an integrated system that has these functions: • • • • •
Passenger address Cabin interphone Passenger service system Cabin lighting system control Control and monitoring.
Interior configuration changes are easy to do by changing the configuration database. The configuration database generator (CDG) is a menu-driven database editor. After the change, the customer loads the database into the CSS system.
The CSS uses configuration database software to define the cabin interior configuration. Flight attendants use the cabin attendant panels (CAP) to interface with the CSS. Maintenance personnel can use either the CAPs or the maintenance laptop (ML) for testing or fault diagnosis of the CSS.
Rev 1.0
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9-13
Communications SCREEN SAVER
MIC CALL
MIC CALL
L VHF
MIC CALL
c VHF
MIC CALL
r VHF
MAIN MENU
PANEL OVERRIDE
HELP
MIC CALL
FLT
CAB
CABIN CONTROLS
PA
EXIT
MIC CALL
MIC
MIC CALL l
MIC CALL
HF r
CABIN MAINTENANCE
MIC CALL
PANEL OVERRIDE
SEATCONTROL AND AUDIO MONITOR PASSENGERADDRESS
CABINTEMPERATURE
CABINDOORSTATUS
WATER/WASTE TANKSTATUS
DISPLAY CONTROLS
BOARDING MUSIC
SMOKINGASSIGNMENTS
SPECIAL FUNCTIONS
SPKR
SAT 1 2
CABIN CONTROLS MAIN MENU LIGHTING SERVICE CALL/CHIME CONTROL
CABIN APPLICATIONS
INT VOR R L ADF L R
V
B
L
R
APP R MKR
EXIT
CABIN CONTROLS MAIN MENU LIGHTING SERVICE CALL/CHIME CONTROL CABINTEMPERATURE
Cabin Attendant Panel
ACP (3)
PANEL OVERRIDE
SEATCONTROL ANDAUDIOMONITOR PASSENGERADDRESS CABINDOORSTATUS
WATER/WASTE TANK STATUS
DISPLAY CONTROLS
BOARDING MUSIC
SMOKINGASSIGNMENTS
SPECIAL FUNCTIONS
Cabin Speaker Lavatory Speaker
VHF
HF
SAT
CAB
GPWS
WXR
XPDR
Galley Speaker SAT PHONE
1/2
SAT-1:READY
Overdoor Speaker
PRIORITY
LOW>
Overhead Flt Attnd Crew Rest Speaker
KZOA CTR
DIRECTORY> SAT-2:READY
PRIORITY
LOW> SAT RADIO >
1
2
3
4
5
6
7
8
9
.
0
CLR
STBY
XFR
S T E P
NAV
Flight Deck Handset
MENU
PANEL OFF PREV PAGE
NEXT PAGE
Cabin Attendant Handset
Overhead Flight Crew Rest Speaker
Cabin Zone Unit
Speakers
OFF
TCP (3)
SDM
J1
J2
J3
J4
J5
FCE
RDC
PCM
GG
GG
FOX ACS FOX ACS
GPM GPM GPM GPM GPM GPM GPM GPM
PCM
CSSC
CCR Cabinet (2)
Passenger Address System Features The passenger address system (PAS) sends announcements to the passenger cabin. The PAS uses these components: • • • • • • •
Cabin services system controller (CSSC) Cabin zone units (CZU) Speaker drive modules (SDM) Cabin attendant panels (CAP) Cabin attendant handsets (CAH) Flight deck handset (FDH) Flight interphone.
The cabin services system (CSS) configuration data base software controls the PAS. The announcements can come from the flight crew, cabin crew and the inflight entertainment (IFE) system. The IFE system provides:
Rev 1.0
Prerecorded announcements Video audio Background music.
Automatic control adjusts the normal reference level because of flight conditions.
The airline can change the passenger cabin for up to eight PA areas for announcements.
The attendants can also make manual adjustments from the CAPs.
• • •
The CSSC receives all the digital audio inputs and sends it to the specific CZUs. The CZUs send the audio data to the SDMs. The SDMs do these functions: • • •
Announcement priority Volume control Generate alert tones and chimes.
The SDMs send the audio data to up to four speakers which convert the digital audio data to analog signal. PA volume defaults are set from the CSS configuration data base (CDB). PA volume control is also automatic or manual.
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9-14
Communications
MIC CALL
MIC CALL
L VHF
MIC CALL
c VHF
MIC CALL
MIC
MIC CALL
r VHF
MIC CALL l
MIC CALL
FLT
MIC CALL
CAB
PA
MIC CALL
HF r
Cabin Attendant Handset
SPKR
SAT 1 2
INT VOR R L ADF L R
V
B
L
R
APP R MKR
Cabin Speaker Lavatory Speaker Galley Speaker
ACP (3) VHF
Overdoor Speaker
HF
SAT
CAB
GPWS
WXR
Overhead Flt Attnd Crew Rest Speaker
XPDR
SAT PHONE
1/2
SAT-1:READY
PRIORITY
Overhead Flight Crew Rest Speaker
LOW>
KZOA CTR
DIRECTORY> SAT-2:READY
Speakers
PRIORITY
LOW> SAT RADIO >
1
2
4
5
7
8
9
.
0
CLR
STBY
XFR
3
S T E P
6
NAV
Flight Deck Handset
Cabin Zone Unit SDMs
MENU
PANEL OFF PREV PAGE
NEXT PAGE
OFF
TCP (3)
J1
J2
J3
J4
J5
RDC CSSC
Cabin Interphone System The cabin attendants use the CAHs to interface with the CIS.
Features The cabin interphone system (CIS) permits communication between cabin attendants and between cabin attendants and the flight crew.
Each CAH station has a two-number dial code. Each CAH can make two way, three way or four way station to staion calls.
The CIS uses these components: • • • • •
Cabin services system controller (CSSC) Cabin zone units (CZU) Cabin attendant handsets (CAH) Flight deck handset (FDH) Flight interphone system.
The cabin services system (CSS) configuration data base software controls the cabin interphone system.
There is also the capability to configure up to ten conference calls. When a call is made to the flight deck, a chime is generated, the CAB call light on each audio control panel (ACP) illuminates and an EICAS message is displayed. When a call is made to a cabin station, there is a master call light and a chime generated by the passenger address system (PAS).
The flight crew uses the flight interphone, the tuning control panels (TCP) and the audio control panels (ACP) to interface with the CIS. Alternatively, they can use the FDH.
Rev 1.0
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9-15
Communications LA V PANEL OVERRIDE
MAIN MENU
SCREEN SAVER
OCC UPIE D
HELP
Info Signs
CABIN CONTROLS
PSU
LAV
EXIT
CABIN MAINTENANCE
Passenger Compartment Windows
CABIN APPLICATIONS
OC
CUP
IED
CABIN CONTROLS MAIN MENU
PANELDE OVERRI
LIGHTING
SEAT CONTROL AND AUDIO MONITOR
SERVICE CALL/CHIMECONTROL
PASSENGER ADDRESS
CABIN TEMPERATURE
CABIN DOORSTATUS
WATER/WASTE TANK STATUS
DISPLAYCONTROLS
BOARDING MUSIC
SMOKING ASSIGNMENTS
SPECIAL FUNCTIONS
LAV
Master Call Light Module
Cabin Attendant Panel
EXIT
Cabin Lighting System
OC
CUP
IED
CABIN CONTROLS MAIN MENU
PANELDE OVERRI
LIGHTING
SEAT CONTROL AND AUDIO MONITOR
SERVICE CALL/CHIMECONTROL
PASSENGER ADDRESS
CABIN TEMPERATURE
CABIN DOORSTATUS
WATER/WASTE TANK STATUS
DISPLAYCONTROLS
BOARDING MUSIC
SMOKING ASSIGNMENTS
SPECIAL FUNCTIONS
Pass Service Modules
Cabin Zone Unit
SELECT
TV ON/OFF
MENU
CH
FCE Y X
B A
Seat Box
Environmental Control System
PCM
GG
GG
CSSC
FOX ACS FOX ACS
GPM GPM GPM GPM GPM GPM GPM GPM
PCM
Passenger Control Unit
Area Distribution Box
Doors
Potable Water Status J1
CCR Cabinet (2)
J2
J3
J4
Waste Tank Status
J5
RDC
Cabin Temperature
Passenger Services System Passenger Services System The passenger services system (PSS) provides control for these functions: • • • • • •
Passenger reading lights Passenger call lights Master call lights Large information signs Small information signs Electronically dimmable windows (EDW).
These requests are routed through the inflight entertainment (IFE) system and the CSSC to the CZUs. The CZUs interface with the PSMs which control the reading light in the passenger service unit (PSU) and the individual attendant call lights.
• • • • •
The PSMs also control the large information signs.
The CAPs are also used to monitor these systems:
The lavatories interface with the PSMs for these functions:
• • • •
The PSS uses these components: • • • •
Cabin services system controller (CSSC) Cabin zone units (CZU) Cabin attendant panels (CAP) Passenger service modules (PSM).
The passenger control units (PCU) let passengers control their reading lights and attendant call functions.
Rev 1.0
The CAPs provide control of these systems:
• • •
Lavatory call Lavatory occupied signs Return to seat signs.
EDW override Passenger reading light override Passenger attendant call override Cabin lighting Cabin zone temperature.
Potable water Waste systems Passenger entry doors (PED) Lavatory smoke detection.
The CZUs directly control the cabin sidewall and ceiling lights. Automatic control of the cabin lights comes from the CSSC and is based on airplane data and the CSS configuration data base software.
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9-16
10 Navigation Systems
Navigation Systems
Navigation Systems
10
Navigation Introduction
•
Air Data Reference System
INTEGRATED AVIONICS
•
Earth Reference system
The 787 makes use of new integrated avionics systems.
•
Integrated Navigation System
• The integrated navigation system has two integrated navigation receivers. Each receiver has these components:
Integrated Standby Flight Display
•
Radio Altimeter
•
• • • •
Distance Measuring Equipment System
•
Automatic Direction Finder System
•
Integrated Surveillance System
VOR receiver ILS receiver GPS receiver Marker beacon receiver.
The integrated surveillance system has two integrated surveillance system processor units. Each processor unit has these components: • • • •
Air traffic control system Traffic alert and collision avoidance system Weather radar system Terrain awareness and warning system.
Rev 1.0
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10-1
Navigation APP
APP
HP/IN 29.92 IN 13200
240
+ 13000 220
10
20 1 0 180
40
12 7 20 10
12600
12400 160
Right AOA Sensor
Air Data Module
ATT
RST
BARO
Integrated Standby Flight Display
Static Port
Static Port
Static Port
Center Pitot Probe
Right Pitot Probe
A/D
A/D Center Static ADM
Center Pitot ADM A/D
A/D
Right Pitot ADM
Right Static ADM A/D
Left Pitot Probe
A/D
Left Pitot ADM
Left Static ADM
TAT Probe Static Port
Left AOA Sensor J1
J2
J3
J4
Ice and Rain Protection
J5
RDC
EEC (2)
J1
J2
J3
J4
Static Port
Static Port
Cabin Air Compressor (CIPS)
J5
RDC
MFD L
MINS RADIO BARO FPV
R
BARO IN HPA
MTRS
FLT # MIC XPDR SECAL
SYS
CDU
INFO
RST
TAIL #
STD
ND COMM
CHKL
ND
EICAS
PLAN MAP
123.85 VHF 1 3777 BOE1 NCC1701E DATE
28 FEB 06
100
CTR
20
10
10
39
200
7
J1
J2
J3
J4
J5
2 1
3 90 80
25 8
CCR Cabinet (2) GS
TAS
00 80 1
10
10
20
20
38
800
200
38
600
.828
29.92
220
475 --- o /---
TERR
Head Up Display
000
6
6
RDC TFC
39 A/P
20
280
01:45
240
MENU
WXR
ALT
IBF1/130 o
300 00:02 ELAPSED TIME
RANGE
CANC/RCL ENG
HDG HOLD
787FLTBOE1
UTC TIME
15:21:08z
475
2 6
IN
LACRE 1540.9z 7.0 NM VAMPS 8000A 10
EFIS/DSP (2)
TRAFFIC LACRE
39
8
TFC
SEL HDG
090
MAG
Head Down Display
Air Data Reference System select the barometric correction data which is sent to the FCEs.
Features The air data reference system (ADRS) has these components: • • • •
Three pitot air data modules (ADM) Three static ADMs One total air temperature (TAT) probe Two angle of attack (AOA) sensors.
The flight control electronics (FCE) cabinets have the air data reference functions (ADRF). The pitot and static ADMs convert pitot and static air pressures to a digital signal and send them to the FCEs. Temperature data from the dual element TAT probe and AOA data is also sent to the FCEs. The electronic flight instrument system/display select panels (EFIS/DSP) allow the flight crew to Rev 1.0
Using this data, the ADRFs calculate these values: • • • • • • •
Because the TAT probe is not aspirated, the ADRF functions in the FCEs use cabin air compressor inlet temperature data if the ground speed is less than 50 knots.
Altitude Computed airspeed Mach number Air temperatures Angle of attack True airspeed Altitude rate.
The ADRF data in the FCEs uses all three pitot/static inputs, both AOA inputs and both TAT inputs to calculate voted air data. This data is used by other functions in each FCE. The data is also sent to the common computing resource (CCR) cabinets via the common data network (CDN) for use by the display crew alerting system (DCAS) and other systems.
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10-2
Navigation INR
Inertial Reference Unit (Left)
Inertial Reference Unit (Right)
TEST INR STATUS CONTROL FAULT ANTENNA FAULT
APM IRU L
APM IRU R
Integrated Nav Radio
Hot Bat Bus 28V DC PRI Pwr
28V DC PRI Pwr
FCE L
FCE C2
Main Bat Capt Inst Bus
FCE C1
28V DC PRI Pwr
28V DC PRI Pwr
Gnd Crew Call Horn
FCE R
P300 Panel
IRS
OFF
LEFT ON
OFF
RIGHT ON
'ON SEC' J1
J2
J3
J4
ANNUNCIATOR
J5
J1
J2
J3
J4
J5
ON BAT
RDC
RDC Attitude Heading Ref Unit (Left)
Attitude Heading Ref Unit (Right)
PFC/IRS/HR Ctrl Panel
APM AHRU R
APM AHRU L
LOWER MFD SYS CDUINFO CHKL COMM ND 1 2 3 4 5 6 7 8 9 . 0 +/-
J1
J2
J3
J4
J5
E N T E R
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z SP /
RDC
13:45:28z 13:45:28z G RW W G R TT
27 JUL JUL 05 0513:45:28z 13:45:28z 27 PE ER RFF IIN NIITT P
CR R ALLTT C ZZA
G RW W G R TT
27 JUL JUL 05 05 27 R NIITT PP EER FFIIN
C R C R ZZAALLTT
U ELL CO O N D EX X U C O N D FFU E C SSTT IIN D E FFU EELL C O SSTT IIN D EEXX .0LLBBC BC CA ALLC C C C 225500..00LLB 225500.0 AALLC W MIIN NFFU U ELLTTE EM M P W M NFFU U M ZZFFW M E P ZZFFW M IIN EE LLTTEEM PP C C --3377ooC --3377ooC .. .. R SE ER RV VE ESS C R C G R ER R ESS C R C G R EES C R ZZC G R EESSE VVE C R ZZC G 3300..00 3300..00 .. .. PEER RFF IIN NIITT STTE EPPS SIIZZE E PEER R NIITT EPPS SIIZZEE P S P FF IIN SSTTE R Q UE ESSTT R Q U ESSTT C AO O C O <> H R U M <> 770000 770000 INIT RTE DEPALTN INIT RTE DEPALTN INIT DEPALTN DEPALTN VNAV VNAV VNAV VNAV EXECINIT EXEC REF RTEARR ARR REF RTEARR ARR EXEC EXEC REF REF FMCPROG FMCPROG FMC FMC PROG PROG LEGS HOLD FIX LEGS LEGS HOLD FIX LEGS HOLD FIX HOLD COMM COMM COMM COMM NAV NAV NAV PREV NEXTNAV PREV NEXT PREV NEXT PREV NEXT RAD RAD RAD PAGE PAGERAD PAGE PAGE PAGE PAGE PAGE PAGE
LOWER MFD SYSCDUINFO CHKL COMM ND 1 2 3 4 5 6 7 8 9 . 0 +/-
EXEC
L
Other Airplane Systems
CURSOR CONTROL
R
L LWR
LWR
HDG HOLD
FLT #787FLTBOE1 MIC 123.85 VHF 1 XPDR3777 BOE1 SECAL TAIL #NCC1701E
EXEC
CURSOR CONTROL
EFB
E N T E R
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z SP /
CCR Cabinet (2)
R EFB
100
00:02 UTC TIME DATE ELAPSED TIME 15:21:08z 28 FEB 06 01:45
ALT
39000
o IBF1/130
20
20
6 39200 2
280 6
1 10
10
10
10
20
20
00 39080 80
25 8 7
1
240 220
38800 2 6 38600
200
29.92 IN
.828 GS 475 TAS475 ---o /---
LACRE 1540.9z 7.0 NM VAMPS 8000A 10
MFD, Keypad and Cursor Control Device
HUD
A/P
300
TRAFFIC
LACRE 398 TFC SEL HDG 090
MAG
Head Down Display
Earth Reference System Features The earth reference system (ERS) has these components: • • •
Two inertial reference units (IRU) Two attitude heading reference units (AHRU) Four airplane personality modules (APM).
Each IRU and AHRU has three ring laser gyros and three linear accelerometers. Using these and air data from the flight control electronics (FCE), the ERS calculates these values: • • • • • • • • •
Attitude (pitch, roll and yaw) Position (latitude and longitude) True heading Magnetic heading Inertial velocity vectors Linear accelerations Angular rates Track angle Wind speed and direction
Rev 1.0
• • • • •
Inertial altitude Vertical speed Ground speed Drift angle Flight path angle.
The IRUs and the AHRUs are mounted on trays in the aft electronic equipment bay. The APMs provide alignment correction data which compensates for any misalignment between the mounting trays and the airplane axes.
Before the ERS can operate in the navigation mode, the IRUs and AHRUs must be aligned. The alignment is started by selecting the IRS switches on the P5 overhead panel to the ON position. If the ERS is on the ground and the ERS is operating on battery power, the ground crew call horn operates to alert the ground crew.
The integrated navigation receivers (INR) send global positioning system (GPS) data to the IRUs and AHRUs. The IRUs and AHRUs calculate hybrid inertial/GPS data and send it to the common data network (CDN). The display crew alerting system (DCAS) uses the data for display on the primary flight displays (PFD) and navigation displays (ND).
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10-3
Navigation
Integrated Navigation System - Introduction Features The integrated navigation receivers (INR) combine these systems in one line replaceable unit (LRU): • • • • •
Instrument landing system (ILS) VHF omnidirectional ranging (VOR) system Marker beacon (MB) system Global positioning system (GPS) GPS landing system (GLS).
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-4
Navigation App
Hp/in
App
29.92 In 13200
240
+ 13000
220
10
20 1 0 180
12 7 40 20
G/S Ant
12600
10
12400
160
Att
VOR Ant
LOC Ant
Baro
Rst
ISFD
INR
INR
TEST
TEST
INR STATUS
INR STATUS
CONTROL FAULT
Vhf
Hf
Sat
Cab
Gpws
Wxr
Sat Phone
ANTENNA FAULT
FCE (4)
1/2
Sat-1:ready
CONTROL FAULT
Xpdr
ANTENNA FAULT
Priority
Low>
Kzoa Ctr
Directory> Priority
Sat-2:ready
Low>
Sat Radio
1
2
3
4
5
7
8
9
.
0
Clr
>
Stby S T E P
Xfr
6
Nav Menu
Panel Off Prev Page
Next Page
Off
TCP (3)
J5
J5
J4
J4
J3
J3
J2
J2
J1
J1
RDC
Left INR Receiver
RDC
Right INR Receiver
10
10
10 01 01 01 00 11 10 10 11 10 10 01 11 01 01 11 01 00 010 00 00 1 11 10 01 0 00 1
HDG HOLD ALT 100
Audio Gateway Unit Left Aft
. . ---------------------
.
J1
J2
J3
J4
280
CCR Cabinet (2)
J5
6 25 8 7 240 220
RDC
A/P 20
6 39 200 2 1 00 3 90 80 80 1 38 800 2 6
20
10
10
10
10
20
20
.828 TAS475
MIC
MIC CALL C VHF
10 SEL HDG090
MAG
MIC CALL
MIC CALL
R VHF
MIC CALL
MIC CALL
MIC CALL
CAB
PA
MIC CALL
SAT 1 2
HF L R
Audio Gateway Unit Right Fwd
MIC CALL
FLT
SPKR
INT TRAFFIC VOR R L ADF L R
39 8
TFC
0
L VHF
LACRE 1540.9z 7.0 NM VAMPS 8000A 10 LACRE
MFD, Keypad and Cursor Control Device
MIC CALL
HUD
38 600 29.92 IN
200 GS475 --- o /---
FLT # 787FLTBOE1 MIC 123.85 VHF 1 XPDR 3777 SECAL BOE1 TAIL # NCC1701E 00:02 UTC TIME DATE ELAPSED TIME 15:21:08z 28 FEB 06 01:45
39 000
IBF1/130o
300 .
1 00 01 0 11 10 00 00 1 01 00 010 01 11 01 11 01 11 10 10 10 10 00 11 01 01 01 10
V
B
R
APP L R MKR
20
Head Down Display
ACP (3)
Integrated Navigation System - Instrument Landing System Features
This data shows:
The instrument landing system (ILS) supplies precision approach guidance during instrument approaches to the display crew alerting system (DCAS) displays and the autoflight function (AFF) in the flight control electronics (FCE).
• • •
The ILS receiver is a module in each integrated navigation receiver (INR). The ILS can be tuned automatically by the flight management function (FMF) either as part of the flight plan or for position updating purposes. Alternatively, the flight crew can tune the ILS through the FMF using the control display units (CDU) on a multi function display (MFD). The DCAS displays show the ILS data. The localizer and glideslope deviation show on scales on the primary flight display (PFD). Rev 1.0
• •
ILS source annunciator DME distance Localizer and glideslope deviation Selected ILS course ILS frequency/identifier.
When the airplane is on approach, the AFFs send a discrete to each integrated navigation receiver (INR). This discrete prevents ILS test and tuning. The ILS system uses the VOR antenna on the vertical stabilizer during the approach to capture the localizer. It then switches internally to the localizer radome antennas during the final phase of the approach. The ILS audio is sent to the flight deck communication/warning speakers.
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10-5
Navigation
INR
INR
TEST
TEST
VOR Antenna
INR STATUS
INR STATUS
CONTROL FAULT
CONTROL FAULT
ANTENNA FAULT
ANTENNA FAULT
J5
J5
J4
J4
J3
J3
J2
J2
J1
J1
RDC
RDC
Left INR Receiver
Right INR Receiver
10 10 01 01 01 00 11 10 10 11 10 10 01 11 01 01 11 0 01 00 01 00 00 1 11 10 01 0 00 1
10
0 341 o / GS
TAS
50
TRK
0
312
J1
J2
J3
J4
.
J5
33
Audio Gateway Unit Right Fwd
27
CCR Cabinet (2)
36
. . ---------------------
.
NOLLA 1538.8z 7.9 NM
MAG
30
Audio Gateway Unit Left Aft
1 00 01 0 11 10 00 00 1 01 00 010 01 11 01 11 01 11 101010 10 00 11 01 01 01 10
MIC CALL
20
L VHF
MIC CALL C VHF
MIC CALL
MIC CALL
R VHF
MIC CALL
FLT
CAB
PA
ARPT
RDC
NOLLA 200
STA
WXR +5 CAL
DUVAL 1000
KBFI 31L
TFC TA ONLY
VOR L OLM
VOR R YKM
DME---
16
MIC
MIC CALL
DUVAL 10000
MIC CALL
MIC CALL
MIC CALL
SAT 1 2
HF L R
DME--NOLLA 2000
2 200 24 000
SPKR
INT
000
VOR R L ADF L R
8 000
V
B
R
APP L R MKR
000
0
MFD, Keypad and Cursor Control Device
UNWOUND
20
40
60
Head Down Display
80
ACP (3)
Integrated Navigation System - VHF Omnidirectional Ranging System Features The VHF omnidirectional ranging (VOR) system supplies bearing and deviation signals relative to ground stations to the flight management function (FMF) and the display crew alerting system (DCAS) displays. The VOR receiver is a module in each integrated navigation receiver (INR). The VOR can be tuned automatically by the flight management function (FMF) as part of the flight plan.
VOR bearing pointers show on the navigation map display when selected by the flight crew. The dual element VOR antenna is on the top of the vertical stabilizer. The VOR antenna also acts as the instrument landing system (ILS) localizer capture antenna during approach. The VOR audio is sent to the flight deck communication/warning speakers.
Alternatively, the flight crew can tune the VOR through the FMF using the control display units (CDU) on a multi function display (MFD). The FMF uses VOR data to update airplane position.
Rev 1.0
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10-6
Navigation
Airport Runway
Inner Marker
Middle Marker
Outer Marker
INR
J1
J2
J3
J4
J5
TEST
RDC
INR STATUS CONTROL FAULT
Audio Gateway Unit Left Aft
10
ANTENNA FAULT
10 01 01 01 00 11 10 10 11 10 10 01 11 01 01 11 0 01 00 01 00 00 1 11 10 01 0 00 1
MB Antenna Left INR Receiver
HDG HOLD ALT 100
280
CCR Cabinet (2)
6 25 8 7 240 220
FLT # 787FLTBOE1 MIC 123.85 VHF 1 XPDR 3777 SECAL BOE1 TAIL # NCC1701E 00:02 UTC TIME DATE ELAPSED TIME 15:21:08z 28 FEB 06 01:45
39 000
IBF1/130o
Outer
A/P
300 20
20
10
10
10
10
20
20
6 39 200 2 1 00 3 90 80 80 1 38 800 2 6
Middle
38 600 29.92 IN
200 .828 GS475 TAS475 --- o /---
LACRE 1540.9z 7.0 NM VAMPS 8000A 10
TRAFFIC
LACRE
0
10 SEL HDG090
MAG
MIC
MIC CALL C VHF
MIC CALL
MIC CALL
R VHF
MIC CALL
MIC CALL
FLT
MIC CALL
MIC CALL
CAB
SAT 1 2
HF L R
PA
MIC CALL SPKR
INT VOR R L ADF L R
39 8
TFC
Inner
MIC CALL L VHF
V
B
R
APP L R MKR
20
Head Down Display
ACP (3)
Integrated Navigation System - Marker Beacon System Features The marker beacon (MB) system gives aural and visual indications when the airplane passes over a particular geographical location. The visual indications show on the primary flight display (PFD) on the display crew alerting system (DCAS) displays. The MB aural tones are sent through the communication/warning speakers. The MB receiver is a module in each integrated navigation receiver (INR). The MB function operates in the left INR only.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-7
Navigation
INR
INR
TEST
TEST
GPS Antenna (2) INR STATUS
INR STATUS
CONTROL FAULT
CONTROL FAULT
ANTENNA FAULT
ANTENNA FAULT
Earth Reference System
J5
J5
J4
RDC
10:42:47z MO D E L 787- 8 NAV DAT A 8787012008
CCR Cabinet (2)
J4
J3
J3
J2
RDC
J2
J1
Right INR Receiver
J1
Left INR Receiver
05 DEC 05 10:42:47z I DE NT
MO D E L 787- 8 NAV DAT A 8787012008
E NGI NE S EF F 6 5 K ACT I VE F EB 0 2 MRR0 2 / 0 4
05 DEC 05 I DE NT
E NGI NE S EF F 6 5 K ACT I VE F EB 0 2 MRR0 2 / 0 4
J A N0 5 F EB0 2 / 0 4
J A N0 5 F EB0 2 / 0 4
D R A G/ F F +0. 0/ +0. 0 -------------------------------------< I N DE X P O S I N I T>
D R A G/ F F +0. 0/ +0. 0 -------------------------------------< I N DE X P O S I N I T>
INIT RTE DEP ALTN VNAV REF ARR FMC PROG FIX LEGS HOLD COMM NAV RAD
0
10
DEP INIT EXEC REF RTE ARR ALTN VNAV FMC PROG FIX LEGS HOLD COMM PREV NEXT NAV PAGE PAGE RAD
EXEC PREV NEXT PAGE PAGE
20
Head Down Display
Integrated Navigation System - Global Positioning System airplane position. It is also the source for accurate time.
Features The global positioning system (GPS) uses navigation satellites to supply accurate airplane position to the flight management function (FMF), the earth reference system (ERS) and the flight crew. The GPS calculates this data: • • • •
Airplane latitude Airplane longitude Airplane altitude Time.
The GPS receiver modules are in the integrated navigation receivers (INR). The GPS uses ERS position data to help in the satellite acquisition mode. The ERS then uses GPS data to calculate more accurate inertial data. The FMF uses GPS position as the prime source for the calculation of Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-8
Navigation App
Hp/in
App
29.92 In 13200
240
+ 13000
220
10
20 1 0 180
12 7 40 20 12600
10
-
Att
GPS Antenna
12400
160
VOR Antenna
wymt-23-12-0002
Baro
Rst
ISFD
INR
INR
FCE (4)
TEST
TEST
INR STATUS
INR STATUS
CONTROL FAULT
CONTROL FAULT
ANTENNA FAULT
ANTENNA FAULT Vhf
Hf
Sat
Cab
Gpws
Wxr
Xpdr
Sat Phone
1/2
Sat-1:ready
Earth Reference System
Priority
Low>
Kzoa Ctr
Directory> Priority
Sat-2:ready
Low>
Sat Radio
1
2
3
4
5
6
7
8
9
.
0
Clr
>
Stby S T E P
Xfr
Nav Menu
Panel Off Prev Page
Next Page
Off
TCP (3)
J5
J5
J4
J4
J3
J3
J2
J2
J1
RDC
GLS Audio
J1
GLS Audio
Left INR Receiver
Right INR Receiver
RDC
10
1 00 01 0 11 10 00 00 1 01 00 01 01 11 0 01 11 01 1110101010 00 11 01 01 01 10
10
10 01 01 01 00 11 10 10 11 10 10 01 11 01 01 11 0 01 00 01 00 00 1 11 10 01 0 00 1
HDG HOLD ALT 100 .
Audio Gateway Unit Left Aft
. . ---------------------
280
J1
J2
J3
J4
6 25 8 7
CCR Cabinet (2)
J5
RDC
240 220
A/P 20
20
10
10
10
10
20
20
6 39 200 2 1 00 3 90 80 80 1 38 800 2 6
MIC CALL
HUD
38 600 29.92 IN
200 .828 GS475 TAS 475 --- o /---
0
10 SEL HDG090
MIC CALL C VHF
MIC CALL
MIC CALL
MIC CALL
MIC CALL
Audio Gateway Unit Right Fwd
MIC CALL
FLT
CAB
PA
MIC CALL
SAT 1 2
HF L R
VOR R L ADF L R MAG
MIC CALL R VHF
SPKR
INT
TRAFFIC
39 8
TFC
L VHF
MIC
LACRE 1540.9z 7.0 NM VAMPS 8000A 10 LACRE
MFD, Multi Function Keypad and Cursor Control Devices
FLT # 787FLTBOE1 MIC 123.85 VHF 1 XPDR 3777 SECAL BOE1 TAIL # NCC1701E 00:02 UTC TIME DATE ELAPSED TIME 15:21:08z 28 FEB 06 01:45
39 000
o IBF1/130
300
.
V
B
R
APP L R MKR
20
Head Down Displays
ACP (3)
Integrated Navigation System - GNSS Landing System Features The global navigation satellite system (GNSS) landing system (GLS) uses satellite and groundbased navigation stations to give lateral and vertical guidance during approach and landing. These are the primary components of the GLS: • • •
•
Integrated navigation receiver (INR) Tuning control panels (TCP) Dual element VHF omnidirectional ranging (VOR) antenna Global positioning system (GPS) antennas.
The GLS is in each integrated navigation receiver (INR). The GLS receives GPS signals through the GPS antennas. These
Rev 1.0
give position, velocity and time data for the GLS function.
the display crew alerting system (DCAS) displays.
The dual VOR antenna receives the VHF data broadcast (VDB) signals from the ground-based augmentation station (GBAS). This gives differential corrections for the calculation of the GLS guidance commands.
The GLS can be tuned automatically by the flight management function (FMF) as part of the flight plan.
The GBAS is near an airport and has a range of approximately 25 nautical miles (46 kilometers). GBAS has reference GPS receivers that compare the GPS position with the location of the GBAS facility. Corrections are calculated and transmitted to an airplane on the VDB data link. One GBAS can supply multiple landing approach data to different runways at different airports.
Alternatively, the flight crew can tune the GLS through the FMF using the control display units (CDU) on a multi function display (MFD). These systems use GLS data: • • •
Autoflight function (AFF) DCAS Integrated standby flight display (ISFD).
The GLS audio is sent to the flight deck communication/warning speakers.
An airplane uses correct position data to make deviation displays on
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-9
Navigation 13:45:28z
27 JUL 13
VHF
NAV RADIO VOR
VOR
L
11 6.80 A SEA RADIAL
--ADF
L
1 3 0 4 .5 B F O
CAB
GPWS
WXR
XPDR
x x x x xALTN x x x x xNAV xRADIO x x x x x x x 2/2 ILS-GLS x x x x x x x x x x x x S CTRL x
CRS
134 172 ADF
SAT
R
ELN M117.9
CRS
HF
109.00
R
ON
OFF >
xxxxxxxxxxxxxxxxxxxxxxxx COURSE
----.-
324
ILS-GLS
xxxxxxxxxxxxxxxxxxxx
<1 1 0 . 9 / 1 2 8 PARK
xxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxx
PRESELECT
------
------
INIT REF
RTE
DEP ARR
ALTN
VNAV
FIX
LEGS
HOLD
FMC COMM
PROG
MIC EXEC MIC CALL CALL L VHF PREV PAGE
NAV RAD
MIC CALL
C VHF NEXT PAGE
MIC
MIC CALL
R VHF
MIC CALL
MIC CALL
FLT
MIC CALL
MIC CALL
HF L R
CAB
1
2
3
4
5
6
7
8
9
.
0
CLR
PA
MIC CALL SPKR
SAT 1 2
STBY S T E P
XFR
NAV MENU
PANEL OFF PREV PAGE
NEXT PAGE
OFF
Tuning Control Panel
INT VOR R L ADF L R
V
B
R
APP L R MKR
Control Display Unit Audio Control Panel
Integrated Navigation System - Controls Features The integrated navigation system (INS) utilizes these controls: • • •
Control display units (CDU) Audio control [panels (ACP) Tuning control panel (TCP).
These navigation radios are normally tuned through the flight management functions (FMF) in the common computing resource (CCR) cabinets: • • • •
Automatic direction finder (ADF) system VHF omnidirectional ranging (VOR) system Instrument landing system (ILS) Global navigation satellite system (GNSS) landing system (GLS).
FMF. Manual tuning of all the navigation radios is done is using the NAV RAD selection on the CDU function of the display crew alerting system (DCAS). The ACP allows the flight crew to monitor the audio from the navigation radios over the communication warning speakers or the headsets. In the event of a loss of communication between the FMFs and the INS, the ILS or GLS can be tuned using the alternate navigation radio tuning function on the TCPs.
The FMF can automatically tune the VOR, ILS and GLS systems as part of the flight plan. However, the automatic direction finder (ADF) can only be tuned manually through the Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-10
Navigation Center Static Port
Center Pitot Probe
APP A/D
APP
Pitot Air Data Module (Center)
HF
SAT
CAB
GPWS
WXR
13200
+ 13000
220
10
20 1 0
XPDR INR
2/ 2 A L TN NAV RAD I L S- G L S CTRL x --- ---ON OFF> COURSE ---
29.92 IN
240
A/D Static Air Data Module (Center)
VHF
HP/IN
TEST
180
INR STATUS CONTROL FAULT
12 7 40 20 12600
10
-
ANTENNA FAULT
12400 1
2
4
5
7
8
9
.
0
CLR
3
STBY S T E P
XFR
6
160 NAV MENU
PANEL OFF PREV PAGE
NEXT PAGE
OFF
TCP (3)
Integrated Nav Radio (Left)
ATT
BARO
RST
Integrated Standby Flight Display
Flight Control Electronics (C1)
Earth Reference System
J1
J2
J3
J4
J5
RDC
FLT #
787FLTBOE1
MIC
123.85 VHF 1 3777
XPDR
HDG HOLD
100
SECAL BOE1 TAIL #
NCC1701E
UTC TIME
15:21:08z
DATE
28 FEB 06
ALT
39000
IBF1/130o
A/P
300
6
00:02 ELAPSED TIME
20
20
10
10
10
10
20
20
39200
280
01:45
7
CCR Cabinet (2)
2 1
6
25 8
00 39080 80 1
240 220
38800
2 6
38600
200
29.92
.828 GS475 TAS475
IN
LACRE 1540.9z 7.0 NM
--- o /---
VAMPS 8000A 10
TRAFFIC LACRE
398 TFC
SEL HDG090
MAG
HDD
Integrated Standby Flight Display Features The integrated standby flight display (ISFD) is a backup system that shows the flight crew this data: • • • • • •
Pitch attitude Roll attitude Barometric altitude Magnetic heading Indicated airspeed (IAS) Instrument landing system (ILS) localizer and glideslope deviation.
The center 1 flight control electronics (FCE) provides 28v dc power for the ISFD. The FCE also sends magnetic heading and groundspeed data. In the event of a failure of all FCEs, the ISFD sends backup airspeed and altitude data to the display crew alerting system (DCAS) via the common data network (CDN).
The ISFD uses center pitot and static data from the air data modules to calculate IAS and barometric altitude. There are internal inertial sensors that are used to calculate pitch and roll data. The left integrated navigation receiver (INR) sends ILS deviation data to the ISFD. Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-11
Navigation
Altitude Above Ground Level 0-2500'
Transmit Antenna
Receive Antenna RAD ALT
Transmit Antenna
Honeywell
RAD ALT
RAD ALT STATUS
RAD ALT STATUS
RX ANT
RX ANT
TX ANT
Honeywell
TX ANT
TEST
TEST
SW MOD /
SW MOD /
RADIO ALTIMET
FCE C1
Receive Antenna
RADIO ALTIMET
Left FCE
Right FCE
Left Radio Altimeter Transceiver
FCE C2
Right Radio Altimeter Transceiver MFD L
MINS RADIO BARO FPV
R
SYS
CDU
CHKL
COMM
INFO MFD L ND
EICAS SYS
CDU
MTRS
BARO IN HPA
RST
STD
BARO IN HPA
MINS ND RADIO BARO FPVRANGE PLAN MTRS
R MAP INFO
MENU RST
CTR
STD
ND
Capt EFIS/DSP ENG
J1
J2
J3
J4
RDC
J5
CHKL COMM CANC/RCL EICAS
ND
RANGE
PLAN MAP WXR
TFC
MENU TERR
CTR
J5
CANC/RCL ENG
WXR
TFC
J4
J3
J2
J1
RDC
TERR
F/O EFIS/DSP
Rockwell Collins 13:45:28z
LOWER MFD SYS CDU INFO CHKL COMM ND 1 4 7 .
2 3 5 6 8 9 0 +/ -
A B C F G H K L M P Q R U V W Z SP /
D I N S X
27 JUL 05 GR W T
PERF I N I T
C RZ AL T
FUE L COS T I NDE X 2 5 0 . 0 L BCAL C ZFW M I N F U E L T E MP . - 37oC RESER VES CRZ CG . 30. 0 PER F IN IT STEP S I ZE < REQ UEST I CAO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - P RE- FL T < INDEX THRUST L I M > 7 00 INIT RTE DEP ALTN VNAV REF ARR EXEC FMC PROG FIX LEGS HOLD COMM NAV PREV RAD PAGE NEXT PAGE
EN TE R E J O T Y
LOWER MFD ELEC HYD FUEL AIR DOOR SYS CDU INFO FCTL EFIS/DSP MAINT CB CHKL COMM ND MAINT INFO CAPT FO BAROSET EFIS CTRL BACKUP 1 2 3 2240 HPA EN 4 5 6 FPV MTRS TE IN 7 8 9 ND RANGE R HPA . 0 +/RST STDCURSOR CONTROL CTR A B C D E F G H I J WXR TFC TERR K L M N O FO CAPT MFD L R L R P Q R S T LOWER U V W X Y L R Z SP /
STAT GEAR
ENG
L EFB
SYS CHKL
CDU HYD
INFO ND
EICAS
R
L LWR
15:21:08z
DATE
HDG HOLD
100
ALT
39000
IBF1/130o
28 FEB 06
A/P
300
6
00:02 20
ELAPSED TIME
20
6
J2
J3
J4
10
10
10
20
20
00 390 80 80 1
240
CCR Cabinet (2)
220
2 1
10
7
J5
EFB
39200
280
01:45
25 8 J1
RDC
R
LWR W8MT- 31-61-0017
NCC1701E
UTC TIME
EXEC
CURSOR CONTROL
123.85 VHF 1
TAIL #
CANC / REL
SCRATCHPAD AUTO
787FLTBOE1
SECAL BOE1
RADIO BARO
EXEC
CURSOR CONTROL
FLT # MIC
XPDR 3777
MINS 2240 FT
38800
2 6
ISSPU (2)
38600
200
29.92
.828 GS475 TAS475
IN
LACRE 1540.9z 7.0 NM
---o /--VAMPS 8000A 10
TRAFFIC LACRE
398
Head Up Display
TFC
MFD, Keypad and Cursor Ctrl Device
SEL HDG090
MAG
HDD
Radio Altimeter System Features The radio altimeter (RA) system supplies the pilots and airplane systems with altitude above the terrain. The system operates at low altitude (0 to 2,500 feet). The system has two transceivers each with its own transmit and receive antennas. The transceivers calculate the radio altitude, which shows on the display crew alerting system (DCAS) displays. Each pilot can select a radio minimums altitude on the onside electronic flight instrument system/display select panel (EFIS/DSP).
When the radio altitude is equal to or less than the radio minimums, the radio minimums display and the radio altitude change color from white to amber. The radio minimums also momentarily flashes. The RA system data is also used by these systems: • • • •
Autoflight functions (AFF) Thrust management function (TMF) Terrain awareness and warning system (TAWS) Traffic alert and collision avoidance system (TCAS).
The radio minimums are displayed on the onside primary flight display (PFD) next to the altitude tape display.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-12
Navigation Comm/Warning Speaker (2) MIC CALL L VHF
DME Antenna (2)
C VHF
MIC
DME STATUS CONTROL FAULT ANTENNA FAULT
ATC TCAS
10
J1
J2
J3
J4
1 00 01 0 11 10 00 00 1 01 00 010 01 11 01 11 01 11 10 10 10 10 00 11 01 01 01 10
PA
SPKR
SAT 1 2
R
L ADF R
B
V
L
R
APP R MKR
TEST
DME RECEIVER SER DFA DMF 0000000 WEIGHT:
MOD STAT
MOD STAT
Right DME Interrogator
1 00 01 0 11 10 00 00 1 01 00 010 01 11 01 11 01 11 10 10 10 10 00 11 01 01 01 10 10
J5
J1
Remote Data Concentrator
CAB
MIC CALL
SW MOD
DME RECEIVER SER DFA DMF 0000000 WEIGHT:
Left DME Interrogator
FLT
Honeywell
DME STATUS
ANTENNA FAULT
TEST
MIC CALL
MIC CALL
Audio Control Panel (3)
CONTROL FAULT
SW MOD
MIC CALL HF L
DME
Honeywell
MIC CALL
INT
COAX TEE DME
MIC CALL R VHF
MIC CALL
VOR R L
DME Ground Station
MIC CALL
Audio Gateway Unit (L Fwd)
Audio Gateway Unit (R Fwd)
J2
J3
J4
J5
Remote Data Concentrator
FLT #
787FLTBOE1
MIC
123.85 VHF 1
HDG HOLD
100
ALT
39000
IBF1/130o
XPDR 3777 SECAL BOE1 TAIL #
NCC1701E
UTC TIME
15:21:08z J1 13:45:28z
LOWER MFD SYS CDU INFO CHKL COMM ND 1 4 7 .
27 JUL 05 VOR L
N AV R AD I O
11 6.80A SEA CR S
RAD I AL
---
2 3 5 6 8 9 0 +/ -
134 172
AD F L
130 4.5 B FO
EN TE R
A B C D F G H I K L M N P Q R S U V W X Z SP /
13:45:28z V OR L
V OR R
E L N M 1 1 7. 9
------
E J O T Y
INIT REF FIX NAV RAD
P RESEL ECT
RTE DEP ARR ALTN VNAV FMC PROG LEGS HOLD COMM
NA V R AD I O
1 1 6 .8 0 A S E A CRS
CRS
---
RAD I AL
---
A DF R
1 34 172
ADF L
----.-
I L S - GL S
1 3 0 4 .5 B F O
V OR R
E L N M 1 1 7. 9
CRS
160
1 4 7 .
A DF 0
< 110 . 9/ 1 28PA RK ------
-----EXEC
PREV NEXT PAGE PAGE
PR ESE L ECT
INIT RTE DEP ALTN VNAV REF ARR FMC PROG FIX LEGS HOLD COMM NAV RAD
J3
J4
DATE
28 FEB 06
------
2 3 5 6 8 9 0 +/-
A B C D F G H I K L M N P Q R S U V W X Z SP /
EXEC PREV NEXT PAGE PAGE
EXEC
A/P
300
6
00:02 ELAPSED TIME
20
20
10
10
1
00 390 80 80
25 8 7
RDC
EN TE R E J O T Y
1
240
CCR Cabinet (2)
220
10
10
20
20
L LWR
LWR
R EFB
VAMPS 8000A 10
MFD, Keypad and Cursor Control Device
IN
LACRE 1540.9z 7.0 NM
---o /---
CURSOR CONTROL
R
6
29.92
.828 GS475 TAS475
TRAFFIC LACRE
L
38800 2
38600
200
EXEC
CURSOR CONTROL
EFB
39200 2
280
01:45
J5
LOWER MFD SYS CDU INFO CHKL COMM ND
----.-
I L S - GL S
<11 0. 9/ 128PA RK
J2
6
27 JUL 05
398
Head Up Display
TFC
SEL HDG090
MAG
HDD
Distance Measuring Equipment System DME frequencies are in the ATC and TCAS frequency range.
Features The distance measuring equipment (DME) system supplies slant range distance between the airplane and a ground station to the flight management function (FMF) and the display crew alerting system (DCAS). The FMF uses DME distance to update airplane position calculations. The primary flight display (PFD) and the navigation displays show the DME distances to either tuned instrument landing system (ILS) localizers or VHF omnidirectional ranging (VOR) stations. The DME system supplies suppression pulses to the air traffic control (ATC) function and the traffic alert and collision avoidance system (TCAS) in the integrated navigation receivers (INR). This is because
Rev 1.0
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10-13
Navigation
Comm/Warning Speaker (2) MIC CALL L VHF
MIC CALL C VHF
R ADF Antenna
MIC CALL
MIC CALL
MIC CALL
R VHF
MIC CALL
MIC
L ADF Antenna
MIC CALL
FLT
HF L
MIC CALL CAB
PA
MIC CALL SPKR
SAT 1 2
R
INT VOR R L
L ADF R
V
B
R
L
APP R MKR
Audio Control Panel (3) ADF
ADF
Honeywell
ADF STATUS
ADF STATUS STATUS
CONTROL FAULT
CONTROL CONTROL FAULT
TEST
Honeywell
TEST TEST
FLT # MIC
SW MOD
SW SW MOD MOD
XPDR SECAL TAIL #
HDG HOLD
787FLTBOE1 123.85 VHF 1 3777 BOE1 NCC1701E
UTC TIME
DATE
15:21:08z
28 FEB 06
100
ALT
39 000
IBF1/130 o
A/P
300
6
00:02 ELAPSED TIME
20
20
10
10
SER DFA DMF 0000000
SER DFA DMF DMF0000000 0000000
WEIGHT:
00
240
1 10
10
20
20
38
800
200
38
600
.828
29.92
WEIGHT: WEIGHT:
MOD STAT
220
MOD MODSTAT STAT
475 TAS 475 --- o /---
J1
J2
J3
J4
VAMPS 8000A 10
13:45:28z
LOWER MFD SYS CDU INFO CHKL COMM ND 1 4 7 .
2 3 5 6 8 9 0 +/ -
A B C F G H K L M P Q R U V W Z SP /
27 JUL 05 GR W T
EN TE R D I N S X
E J O T Y
INREF IT FIX NAV RAD
PE RF I N I T
CR Z AL T
FUEL COS T I NDE X 2 5 0 . 0 L B CAL C ZFW M I N F U E L T E MP . - 37oC RESERV ES C RZ CG 30. 0 . PERF I N I T STEP S IZE < RE QU E S T I CAO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PR E- FLT < INDEX T HRUST L I M > 700 RTE DEP ARR ALTN VNAV EXEC FMC PROG LEGS HOLD COMM PREV NEXT PAGE PAGE
13:45:28z
27 JUL 05 GR W T
PERF I N I T
1 4 7 .
2 3 5 6 8 9 0 +/-
A B C F G H K L M P Q R U V W Z SP /
J4
SEL HDG
J5
090
MAG
Head Down Display
RDC
E J O T Y
CURSOR CONTROL
CURSOR CONTROL
J1
R
L LWR
Right ADF Receiver
J3
EN TE R D I N S X
EXEC
L
LACRE
J2
LOWER MFD SYS CDU INFO CHKL COMM ND
CRZ AL T
FUE L C O ST I N D E X 2 5 0 . 0 L BCA L C ZFW M I N F U E L T E MP . - 3 7oC RESE RVES CRZ CG 3 0. 0 . PER F IN IT STE P S I ZE < REQ UEST IC AO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PRE- FL T < I ND EX THR UST L I M > 7 00 INIT RTE ARR DEP ALTN VNAV REF EXEC FMC PROG FIX LEGS HOLD COMM NAV PREV NEXT RAD PAGE PAGE
EXEC
EFB
Audio Gateway Unit (4)
TRAFFIC
39 8
J1
Left ADF Receiver
6
IN
TFC
J5
RDC
2
LACRE 1540.9z 7.0 NM
GS
1 00 1 0 01 00 11 01 10 0 00 10 1 00 11 00 00 01 1 010100 0 11 01 01 00 01 0 11 11 010101 10 01 11 10 11 11 10 10 10 10 111110 00 10 01 010100 01 01 01 10 10 10 10
2
3 90 80 80
7 ADF ADFRECEIVER RECEIVER
200
1
6
25 8 ADF RECEIVER
39
280
01:45
LWR
R EFB
J2
J3
J4
J5
CCR Cabinet (2)
RDC
MFD, Keypad and Cursor Control Device
Automatic Direction Finder System Features The automatic direction finder (ADF) system receives radio signals from a ground station. It supplies bearing information to the display crew alerting system (DCAS) displays. The flight crew tune the ADF through the FMF using the control display units (CDU) on a multi function display (MFD). The ADF bearing pointers are displayed on the mini map below the primary flight displays (PFD). The ADF audio is sent to the flight deck communication/warning speakers. Some ADF stations in major terminal areas provide weather information. Each ADF system has an integral sense and loop antenna and a receiver.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-14
Navigation
Integrated Surveillance System - Introduction Features The integrated surveillance system (ISS) combines these systems in one line replaceable unit (LRU): • • • •
Air traffic control (ATC) transponder function Traffic alert and collision avoidance system (TCAS) Weather radar system (WXR) Terrain awareness and warning system (TAWS).
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-15
Navigation
TCAS/ATC Ant (Bottom) Bot TCAS/ ATC Rly (4)
DME L DME R
TCAS/ATC Ant (Top) Top TCAS/ ATC Rly (4) Coax Tee
Coax Tee
Rockwell Collins
Rockwell Collins
LRU STATUS
LRU STATUS VHF
EXTERNAL FAULTS UPPER ANT FAIL LOWER ANT FAIL
HF
SAT
CAB
GPWS
WXR
VHF
HF
SAT
CAB
GPWS
WXR
VHF
HF
SAT
CAB
GPWS
WXR R/T FAIL
XPDR
EXTERNAL FAULTS UPPER ANT FAIL XPDR
LOWER ANT FAIL
WXR
WXR R/T FAIL
XPDR
WXR DRIVE FAIL
WXR DRIVE FAIL
TEST
TEST
PRESS THE ISS TEST PUSH BUTTON TO COMPLETE A SYSTEM TEST BEFORE ANY LRU REMOVAL IF THE ISS GREEN PASS LIGHT IS ON DURING SELFTEST DO NOT REMOVE ISS.
PRESS THE ISS TEST PUSH BUTTON TO COMPLETE A SYSTEM TEST BEFORE ANY LRU REMOVAL IF THE ISS GREEN PASS LIGHT IS ON DURING SELFTEST DO NOT REMOVE ISS.
ISS-2100
1
2
4
5
7
8
.
R C G/S INHIBIT
Integrated Surveillance System Processor Unit (Right)
TRANSPONDER MODE ALT XPDR RPTG OFF
BELOW G/S
STBY
IDENT
AURAL CANCEL
0
4
6 9
STBY
XFR
3 1
2 5
CLR
7
8
.
0
1 4
S T E P
XFR
3
6 PREV NEXT 2PAGE 3 PAGE 9 5 6 PREV 8
9
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0
CLR
ISS-2100
STBY MENU S T OFF PANEL E P OFF
NAV
STBY MENU S T OFF PANEL E P OFF
NEXT PAGE
PAGE
CLR
7
NAV
XFR
NAV MENU
PANEL OFF PREV PAGE
NEXT PAGE
OFF
L TCP Integrated Surveillance System Processor Unit (Left)
TA ONLY TA/RA
CANCEL
Alerting and Transponder Panel
J5
J4
J3
J2
J1
RDC
To TCAS/ATC Relays (8)
CCR Cabinet (2)
Flight Control Electronics Earth Reference System J5
J4
J3
J2
J1
RDC
RPDU
Integrated Surveillance System - Air Traffic Control System Features The air traffic control (ATC) function lets ground facilities monitor airplane movement through controlled airspace. The ATC ground stations monitor airplane location and altitude.
The ATC function gets altitude data from the flight control electronics (FCE) and uses it for the altitude reporting function. The ATC function supplies suppression pulses to the DME interrogators and TCAS.
The ATC function is in each integrated surveillance system processor unit (ISSPU). The ATC menu on the tuning control panel (TCP) lets the flight crew select the: • • •
Left or right ATC function for operation Airplane ATC identification code Initiation of the identification pulse.
The transponder mode selector on the alerting and transponder panel is used by the flight crew to select the ATC mode. Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-16
Navigation
TCAS/ATC Ant (Bottom)
TCAS/ATC Ant (Top)
Bot TCAS/ ATC Rly (4)
Top TCAS/ ATC Rly (4) DME L DME R
Coax Tee
Coax Tee
Rockwell Collins
Rockwell Collins
INR
LRU STATUS
LRU STATUS
EXTERNAL FAULTS UPPER ANT FAIL
EXTERNAL FAULTS UPPER ANT FAIL
TEST INR STATUS CONTROL FAULT ANTENNA FAULT
LOWER ANT FAIL
LOWER ANT FAIL
WXR R/T FAIL
WXR R/T FAIL VHF
HF
SAT
CAB
GPWS
WXR
XPDR
VHF
HF
SAT
CAB
GPWS
WXR
XPDR
VHF
HF
SAT
CAB
GPWS
WXR
WXR DRIVE FAIL
WXR DRIVE FAIL XPDR
TEST
TEST
PRESS THE ISS TEST PUSH BUTTON TO COMPLETE A SYSTEM TEST BEFORE ANY LRU REMOVAL IF THE ISS GREEN PASS LIGHT IS ON DURING SELFTEST DO NOT REMOVE ISS.
Integrated Nav Radio Rcvr (2)
ISS-2100
R
1
2
4
5
7
8
.
0
C
1 4
6 9
2
8
.
0
XFR
3
5
CLR 1
7
4
6PREV NEXT 2 PAGE 3 PAGE 9 5 6PREV PAGE
CLR
7 .
8 0
PRESS THE ISS TEST PUSH BUTTON TO COMPLETE A SYSTEM TEST BEFORE ANY LRU REMOVAL IF THE ISS GREEN PASS LIGHT IS ON DURING SELFTEST DO NOT REMOVE ISS.
STBY
XFR
3
S T E P
XFR
NAV STBY MENU S NAV T OFF PANEL E STBY MENU P OFF S T OFF PANEL E P OFF
CLR
ISS-2100
NAV MENU
NEXT PAGE
9
PANEL OFF PREV PAGE
NEXT PAGE
OFF
MFD
L TCP G/S INHIBIT
TRANSPONDER MODE
SYS
STBY
IDENT
CDU
INFO
COMM
ND
CHKL
STD
PLAN
J5
J4
J3
J2
J1
RANGE MENU CTR
TA/RA
CANCEL
CANC/RCL ENG
To TCAS/ATC Relays (8)
MTRS
RST
MAP
EICAS
Alerting and Transponder Panel
Integrated Surveillance System Processor Unit (Right)
BARO IN HPA
ND
AURAL CANCEL
ALT XPDR RPTG OFF TA ONLY
BELOW G/S
MINS RADIO BARO FPV
R
L
Radio Altimeter System Flight Control Electronics Earth Reference System
RDC
WXR
TFC
TERR
Integrated Surveillance System Processor Unit (Left)
EFIS/DSP (2)
WARNING
CAUTION J5
J4
J3
J2
J1
J5
RDC
RDC
RPDU HDG HOLD
100 13:45:28z
LOWER MFD SYS CDU INFO CHKL COMM ND 1 4 7 .
2 3 5 6 8 9 0 +/ -
27 JUL 05 GR W T
PE RF I N I T
CR Z A L T
F UE L COS T I NDE X 2 5 0 . 0 L B CAL C M I N F U E L T E MP Z FW . - 37 oC R ESE RV ES C RZ CG . 30 . 0 P ER F IN IT ST EP S IZ E < R EQ UES T IC AO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PR E- F LT < IN DEX T HRU ST L I M > 7 00 INIT RTE DEP ALTN VNAV REF ARR EXEC FMC PROG FIX LEGS HOLD COMM NAV PREV NEXT RAD PAGE PAGE
EN TE R D I N S X
E J O T Y
STAT GEAR
ELEC FCTL
HYD FUEL AIR DOOR EFIS/DSP MAINT CB MAINT INFO CAPT FO EFIS CTRL BACKUP
MINS FT 2240
IN HPA STD
CTR WXR CAPT L R
TFC
LOWER MFD SYS CDU INFO CHKL COMM ND
BAROSET 2240 HPA
FPV MTRS ND RANGE
RADIO BARO RST
FO
MFD
L
R
LOWER L R SYS
EXEC ENG
CHKL
CDU HYD
INFO ND
2 3 5 6 8 9 0 +/-
EICAS
6
CURSOR CONTROL
L LWR
LWR W8MT- 31-61-0017
MFD, Keypad, and CCD
20 10
J4
J3
J2
J1
CCR Cabinet (2)
220
6 2 1
10
10
20
20
o/
38 800
29.92
J2
J1
Master Warn and Caution
787FLTBOE1 123.85 VHF1 3777 BOE1 NCC1701E
UTC TIME 15:21:08z TAS 50 0
DATE 28 FEB 06
00:02 ELAPSED TIME 01:45 TRK
80
312
NOLLA 1538.8z 7.9 NM
MAG
30
MIC CALL
VAMPS 8000A 10 LACRE 39 8 TFC SEL HDG 090
MAG
C VHF
MIC CALL
MIC CALL
R VHF
FLT
MIC CALL CAB
PA
27
20 IN
MIC
GS 475 TAS 475 --- o /---
MIC CALL
33
L VHF
2 6
38 600
200
EFB
RDC
GS 0 341
00
1
.828
R
FLT# MIC XPDR SECAL TAIL #
000
39 200
3 90 80
7
240
CANC/ REL
R
39
A/P 20 10
280
25 8 E J O T Y
J5 L EFB
ALT
IBF1/130 o
300
EN TE R D I N S X
EXEC
SCRATCHPAD AUTO
CURSOR CONTROL
1 4 7 .
A B C F G H K L M P Q R U V W Z SP /
TERR
J3
36
A B C F G H K L M P Q R U V W Z SP /
J4
LACREARPT 1540.9z 7.0 STA NM WXR +5 CAL TRAFFIC TFC TA ONLY VOR L OLM DME--2 200 24 000
NOLLA 200
MIC CALL
VOR R YKM DME--DUVAL 10000
VOR R L ADF L R
8 000 000 UNWOUND
20
40
MIC CALL SPKR
SAT 1 2
INT
16 000
0
MIC CALL
HF L R
DUVAL 1000
KBFI 31L
NOLLA 2000
MIC CALL
60
80
ACP (3)
V
B
R
L
APP R MKR
Comm/Warning Speakers
Integrated Surveillance System - Traffic Alert and Collision Avoidance System
The traffic alert and collision avoidance system (TCAS) gives alerts to the flight crew of possible collisions with other airplanes.
If an airplane is a collision threat, the TCAS function selects the best maneuver to prevent a collision. If the other airplane has TCAS, a maneuver coordination is done through the ATC data link.
The TCAS function is in each integrated surveillance system processor unit (ISSPU).
The TCAS function sends data to the display crew alerting system (DCAS) displays.
TCAS uses the ATC function to send TCAS data to other TCAS equipped airplanes. TCAS gives two types of advisories to the flight crew. One type of advisory is the traffic advisory (TA) that gives indication of other airplanes in the area.
The traffic button (TFC) on the electronic flight instrument system/display select panel (EFIS/DSP) causes the location and track of other airplanes to show on the map displays.
Features
The other type of advisory is the resolution advisory (RA). The RA gives an indication to the flight crew to change the vertical direction of the airplane or hold the present altitude to prevent a possible collision.
Rev 1.0
The primary flight displays (PFD) show the flight crew how to change or hold vertical speed. Aural alerts come on in the flight deck through the communication/warning speakers. The ATC/TCAS antennas are on the top and bottom of the airplane. The antennas are directional.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-17
Navigation Antenna Drive Unit WXR Antenna
WXR RT Right
WXR RT Left
INR
TEST INR STATUS
Rockwell Collins
Rockwell Collins
CONTROL FAULT ANTENNA FAULT
LRU STATUS
LRU STATUS
EXTERNAL FAULTS UPPER ANT FAIL
EXTERNAL FAULTS UPPER ANT FAIL
LOWER ANT FAIL
LOWER ANT FAIL VHF
WXR R/T FAIL
HF
SAT
CAB
GPWS
WXR
VHF
HF
SAT
CAB
GPWS
WXR
VHF
HF
SAT
CAB
GPWS
WXR DRIVE FAIL
XPDR
WXR R/T FAIL
XPDR
WXR
WXR DRIVE FAIL
XPDR
TEST
TEST
Integrated Nav Radio Rcvr (2)
PRESS THE ISS TEST PUSH BUTTON TO COMPLETE A SYSTEM TEST BEFORE ANY LRU REMOVAL IF THE ISS GREEN PASS LIGHT IS ON DURING SELFTEST DO NOT REMOVE ISS.
1
2
4
5
7
8
.
0
ISS-2100
R
C
XFR
3 1 4
6 9
2 5
CLR
7
8
.
0
XFR
3 1 4
6 PREV NEXT 2 PAGE 3 PAGE 9 5 6 PREV PAGE
CLR
7
8
9
.
0
CLR
STBY S T E P
PRESS THE ISS TEST PUSH BUTTON TO COMPLETE A SYSTEM TEST BEFORE ANY LRU REMOVAL IF THE ISS GREEN PASS LIGHT IS ON DURING SELFTEST DO NOT REMOVE ISS.
NAV
STBY MENU S NAV T OFF PANEL E STBY XFR MENU P OFF S NAV T OFF PANEL E NEXT MENU P OFF PAGE PANEL OFF
PREV PAGE
NEXT PAGE
ISS-2100
MFD
OFF
L
L TCP
MINS RADIO BARO FPV
R
SYS
CDU
INFO
COMM
ND
BARO IN HPA
MTRS
RST
STD
ND CHKL
PLAN
RANGE
MAP
EICAS
MENU CTR
CANC/RCL ENG
Integrated Surveillance System Processor Unit (Right)
J5
J4
J3
J2
J1
Radio Altimeter System Flight Control Electronics Earth Reference Sytem
RDC
13:45:28z
LOWER MFD SYS CDU INFO CHKL COMM ND 1 4 7 .
2 3 5 6 8 9 0 +/ -
27 JUL 05 GR W T
EN TE R D I N S X
E J O T Y
INIT REF FIX NAV RAD
PE RF I N I T
CR Z A L T
FUE L COS T I ND E X 2 5 0 . 0 L BCAL C ZFW M I N F U E L T E MP . - 37 oC RES ERV ES C RZ CG . 30 . 0 P E R F I N IT ST EP S I ZE < REQ UE ST IC AO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PR E- F LT < IN DEX THRU ST L I M > 7 00 DEP ALTN VNAV RTE ARR EXEC FMC PROG LEGS HOLD COMM PREV NEXT PAGE PAGE
STAT GEAR
IN HPA STD
CTR TFC
FO L
R
LOWER L R SYS CHKL
CDU HYD
INFO ND
2 3 5 6 8 9 0 +/-
EICAS
J1
J5
TRK
312
J4
J3
J2
J1
R EFB
RDC
J2
123.85 VHF 1 3777 BOE1 NCC1701E
HDG HOLD
100
00:02 ELAPSED TIME 01:45
39
000
20
10
10
10
10
7
3 90 80
220 DUVAL 10000
VOR R YKM DME---
20
GS 475 TAS 475 --- o /---
60
2 6
MIC
MIC CALL
MIC CALL
R VHF
MIC CALL
MIC CALL
FLT
80
VAMPS 8000A 10
MIC CALL
CAB
PA
MIC CALL SAT 1 2
SPKR
INT
TRAFFIC
HUD
VOR R L ADF L R
LACRE 39 8
TFC SEL HDG 090
MIC CALL
HF L R IN LACRE 1540.9z 7.0 NM
000 40
MIC CALL C VHF
80
38 600
29.92
8 000
20
38 800
20
200
.828
UNWOUND
L VHF
00
1
240 KBFI 31L
0
6 2
39 200
1
25 8
DUVAL 1000
MIC CALL
A/P 20
280 6
NOLLA 200
NOLLA 2000
Master Warn and Caution
ALT
IBF1/130 o
300
20 DATE 28 FEB 06
ARPT STA WXR +5 CAL TFC TA ONLY VOR L OLM DME--2 200 24 000
J1
33
787FLTBOE1
16 000
MFD, Keypad, and CCD
J3
NOLLA 1538.8z 7.9 NM
MAG
30
CCR Cabinet (2)
J4
RDC
UTC TIME 15:21:08z
J5
LWR W8MT- 31-61-0017
J2
FLT # MIC 27 XPDR SECAL TAIL #
CURSOR CONTROL
L LWR
J3
GS 0 TAS 50 341 o / 0
E J O T Y
EXEC
R
Integrated Surveillance System Processor Unit (Left) WARNING
J4
EN TE R D I N S X
CANC/ REL
SCRATCHPAD AUTO
CURSOR CONTROL
1 4 7 .
A B C F G H K L M P Q R U V W Z SP /
TERR
MFD
TERR
RDC
LOWER MFD SYS CDU INFO CHKL COMM ND
BAROSET 2240 HPA
FPV MTRS ND RANGE
WXR CAPT L R
ENG
L
HYD FUEL AIR DOOR EFIS/DSP MAINT CB MAINT INFO CAPT FO EFIS CTRL BACKUP
RADIO BARO RST
EXEC
EFB
ELEC FCTL
MINS FT 2240
TFC
CAUTION J5
36
A B C F G H K L M P Q R U V W Z SP /
WXR
EFIS/DSP (2)
ACP (3)
MAG
V
B
R
APP L R MKR
Comm/Warning Speakers
Head Down Display
Integrated Surveillance System - Weather Radar System Features The weather radar system (WXR) shows the flight crew weather conditions along the flight path. This lets them change the flight path to go around bad weather conditions. The flight crew also uses the weather radar system as a navigational aid. The WXR function is in each integrated surveillance system processor unit (ISSPU). These are the WXR components: • • •
Two receiver/transmitter modules (RTM) Antenna flat plate Antenna drive unit.
The RTM sends weather display data to the ISSPU through a fiber optic cable. The ISSPU then sends the WXR data to the display crew alerting Rev 1.0
system (DCAS). DCAS shows a fourcolor weather display on the navigation map display and the primary flight display (PFD) mini map. The onside electronic flight instrument system/display select panel (EFIS/DSP) selects weather returns to show on the displays and also controls the range for the weather display.
Because a windshear is most dangerous when the airplane is at low altitude, the weather radar comes on automatically on the ground during takeoff and when the airplane goes below 2300 feet during approach. Antenna attitude stabilization is done using data from the earth reference system (ERS).
The flight crew selects the operation mode, receiver gain and antenna tilt angle on the WXR menu on the tuning control panels (TCP). The map mode can show coastlines or large bodies of water. The weather radar has a predictive windshear mode that can find conditions that cause a windshear. If it finds these conditions, it makes an aural warning and shows a special windshear display on the displays.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-18
Navigation
Rockwell Collins
Rockwell Collins
LRU STATUS
LRU STATUS
EXTERNAL FAULTS UPPER ANT FAIL
EXTERNAL FAULTS UPPER ANT FAIL
INR
LOWER ANT FAIL
LOWER ANT FAIL
WXR R/T FAIL
WXR R/T FAIL
TEST
WXR DRIVE FAIL
WXR DRIVE FAIL
INR STATUS CONTROL FAULT ANTENNA FAULT
TEST
VHF
HF
VHF
PRESS THE ISS TEST PUSH BUTTON TO COMPLETE A SYSTEM TEST BEFORE ANY LRU REMOVAL IF THE ISS GREEN PASS LIGHT IS ON DURING SELFTEST DO NOT REMOVE ISS.
SAT
CAB
GPWS
WXR
XPDR
HF
SAT
CAB
GPWS
WXR
VHF
HF
SAT
CAB
GPWS
TEST XPDR
WXR
PRESS THE ISS TEST PUSH BUTTON TO COMPLETE A SYSTEM TEST BEFORE ANY LRU REMOVAL IF THE ISS GREEN PASS LIGHT IS ON DURING SELFTEST DO NOT REMOVE ISS.
XPDR
ISS-2100
ISS-2100
Integrated Nav Radio Rcvr (2)
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XFR
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8 0
NAV STBY MENU
XFR
S T OFF PANEL E P OFF
NAV
STBY MENU S PANELT OFF E P OFF
NEXT PAGE
PAGE
CLR
7
S T E P
XFR
9
NAV MENU
PANEL OFF PREV PAGE
CLR
NEXT PAGE
OFF
MFD L
L TCP
Integrated Surveillance System Processor Unit (Right)
MINS RADIO BARO FPV
R
SYS
CDU
INFO
CHKL
COMM
ND
BARO IN HPA
MTRS
RST
Integrated Surveillance System Processor Unit (Left)
STD
ND PLAN MAP
EICAS
RANGE MENU CTR
CANC/RCL ENG
WXR
TFC
TERR
EFIS/DSP (2)
J5
J4
J3
J2
J1
Radio Altimeter System Flight Control Electronics Earth Reference System
RDC
WARNING
CAUTION J5
J4
J3
J2
J1
A B C F G H K L M P Q R U V W Z SP /
D I N S X
27 JUL 05 GR W T
P ERF I N I T
CR Z AL T
FU EL CO ST I N DEX 2 50 .0 L BC ALC ZF W M I N F U E L T E MP . - 3 7oC RE SER VES C RZ CG . 3 0. 0 PE RF I N I T S TEP S I ZE < RE QUE S T IC AO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PR E- FLT 7 00 INIT RTE DEP ALTN VNAV EXEC REF ARR FMC PROG FIX LEGS HOLD COMM NAV PREV NEXT RAD PAGE PAGE
EN TE R E J O T Y
HYD FUEL AIR DOOR EFIS/DSP MAINT CB MAINT INFO CAPT FO EFIS CTRL BACKUP
BAROSET HPA 2240
FPV MTRS ND RANGE
RADIO BARO RST
IN HPA STD
CTR WXR CAPT L R
TFC
FO L
SYS CHKL
CDU HYD
INFO ND
LOWER MFD SYS CDU INFO CHKL COMM ND 1 4 7 .
2 3 5 6 8 9 0 + /-
A B C F G H K L M P Q R U V W Z SP /
TERR
MFD
R
LOWER L R
ENG
L
ELEC FCTL
MINS FT 2240
EXEC
EICAS
E J O T Y
J5
J4
J3
J2
CCR Cabinet (2)
J1
EXEC
L
MFD, Keypad, and CCD
D I N S X
CURSOR CONTROL
R LWR
FLT # MIC 27 XPDR SECAL TAIL #
EN TE R
CANC/ REL
SCRATCHPAD AUTO
CURSOR CONTROL
EFB
TRK
312
LWR W8MT- 31-61-0017
RDC
123.85 VHF 1 3777 BOE1 NCC1701E 20 DATE 28 FEB 06
HDG HOLD
100
39
20 10
7
3 90 80
10 220
10 VOR R YKM DME---
20
29.92
.828 GS 475 TAS 475 --- o /---
60
MIC
MIC CALL C VHF
MIC CALL
MIC CALL
R VHF
80
VAMPS 8000A 10
MIC CALL
FLT
MIC CALL
MIC CALL
HF L R
CAB
PA
MIC CALL SPKR
SAT 1 2
INT IN
TRAFFIC
VOR R L ADF L R
V
B
R
APP L R MKR
HUD
LACRE
ACP (3)
39 8 TFC SEL HDG 090
MIC CALL
2 6
LACRE 1540.9z 7.0 NM
000 40
80
38 600
200
DUVAL 10000
38 800
20
8 000 EFB 20
L VHF
6 2
00
1
240
UNWOUND
MIC CALL
000
39 200
1
25 8
DUVAL 1000
KBFI 31L
NOLLA 2000
Master Warn and Caution
A/P 20 10
280 6
NOLLA 200
0
J1
ALT
IBF1/130 o
300 00:02 ELAPSED TIME 01:45
ARPT
16 000
R
J2
33
787FLTBOE1
UTC TIME 15:21:08z
STA WXR +5 CAL TFC TA ONLY VOR L OLM DME--2 200 24 000
J3
NOLLA 1538.8z 7.9 NM
MAG
30
STAT GEAR
36
2 3 5 6 8 9 0 +/ -
J4
RDC
RDC
GS 0 TAS 50 341 o / 0 13:45:28z
LOWER MFD SYS CDU INFO CHKL COMM ND 1 4 7 .
J5
MAG
Comm/Warning Speakers
Head Down Display
Integrated Surveillance System - Terrain Awareness Warning System Features The terrain awareness and warning system (TAWS) gives alerts or warnings to the flight crew of unsafe terrain clearance. Alerts and warnings have aural and visual indications. These indications continue until the pilots correct the condition that started the warning or alert. The TAWS function is in each integrated surveillance system processor unit (ISSPU). The TAWS uses these inputs to calculate alerts and warnings: •
• •
Common data network (CDN) includes air data, inertial data, flight management data, flap position data and landing gear position data Instrument landing system data Radio altimeter data.
Rev 1.0
TAWS alerts and warnings go to the display crew alerting system (DCAS) and the communication/warning speakers. The TAWS supplies these prioritized modes when the airplane is between 30 and 2450 feet of radio altitude: • • • •
• • • • • •
Mode 1 - excessive descent rate Mode 2 - too much terrain closure rate Mode 3 - excessive descent after takeoff or go-around Mode 4 - insufficient terrain clearance when not in the landing configuration Mode 5 - excessive deviation below glideslope Mode 6 - altitude aural callouts Mode 7 - reactive windshear Terrain awareness (TA) mode Terrain clearance floor (TCF) mode Runway field clearance floor (RFCF) mode.
The system supplies voice warnings to help the pilots identify the cause of the warning or alert. The flight crew can use the TAWS menu on the tuning control panels (TCP) to select the left or right TAWS function. They can also select these override functions: • • •
Trailing edge flaps Landing gear Terrain.
The TA mode uses a world-wide terrain data base to give early warnings of terrain proximity. The TCF mode uses data for the landing airport to provide early warnings of an unsafe approach. The RFCF mode provides warnings for runways at higher elevations compared to the terrain below the approach path.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-19
Navigation G/S INHIBIT
TRANSPONDER MODE
AURAL CANCEL
VHF
HF
SAT
CAB
GPWS
WXR
XPDR
ALT XPDR RPTG OFF TA ONLY
BELOW G/S
STBY
TA/RA IDENT
CANCEL
Alerting and Transponder Panel GPWS MENU ALERT/XPDR CTL ON ALERT/XPDR> SATCOM SYS
TRANSPONDER FLAP OVRD OVRD NORM> GEAR OVRD OVRD NORM> TERR OVRD OVRD NORM>
XPDR CODE
CAPT TCAS
2307
ABOVE>
NORM> BELOW>
XPDR SYS
GND PROX SYS
R
CAPT TCAS ALT
ABS
REL>
RADIO MISC>
GPWS Control
ALERT/XPDR G/S
Transponder Control
WEATHER RADAR AURAL CANCEL>
CAPT GAIN
--------------------------------
2/2 WXR TEST
WX>
ON
WX+T>
TA ONLY>
MAP> WXR SYS
TILT CTRL
TA/RA>
Transponder Mode Backup
OFF>
+2
WEATHER RADAR
1/2 CAPT MODE
MAN
AUTO>
WXR Control Page 1
R
WXR Control Page 2
Integrated Surveillance System - Controls Features The alerting and transponder panel (ATP) and tuning control panels (TCP) are used to control the integrated surveillance system (ISS). The ATP has these controls: • • •
Glideslope (G/S) inhibit switch Transponder mode selector Aural cancel switch.
The G/S switch BELOW G/S annunciation illuminates during approach when the airplane deviates below one of the following: • •
•
Instrument landing system (ILS) glideslope Global navigation satellite system (GNSS) landing system (GLS) glide path Flight management function (FMF) generated glide path.
Rev 1.0
The G/S switch can be pushed below 1000 feet radio altitude to inhibit the G/S alerts and extinguish the annunciation. The transponder mode selector is used to select the air traffic control (ATC) or traffic alert and collision avoidance system (TCAS) mode. The aural cancel switch is used to cancel the active aural alert even while the condition remains active. If the ATP fails, the TCPs can be used as the alternative control of the ATP functions. The TCPs have these ISS selections: • • •
Ground proximity warning system (GPWS) Weather radar (WXR) Transponder (XPDR).
The GPWS selection allows the flight crew to select: • • • •
Left or right systems Flap override Gear override Terrain override.
The WXR selection allows the flight crew to select: • • • • •
WXR gain WXR modes WXR antenna tilt control mode Left or right WXR system WXR test function.
The XPDR selection allows the flight crew to select: • • • • •
XPDR code IDENT switch Left or right systems TCAS altitude envelope ranges TCAS altitude.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
10-20
Navigation 195
HDG HOLD
ALT
IBF1/130o
39000
A/P
300
6 20
20
10
10
10
10
20
20
39200
280
1
6
258 7
00 39080 80
240
1
220
---o/---
38800
2 6
38600
200
29.92
.828 GS 475 TAS
2
475
5 VAMPS
13R
+09
GS 346 TAS 345
RANGE
20
TRK
SEL HDG
090
EPM 1738.5z 92.5 NM
057 MAG
5
TFC
MENU
PLAN
MAP
TRAFFIC LACRE
398
-14
LACRE 1540.9z 7.0 NM
WINDSHEAR
10 -08
IN
6
3
MAG
9
TCAS Display
TERRAIN
10
TERR 077 021 TA ONLY
12.4 L
Weather Radar Display
RNP
ANP
1.00
0.03
GPS
4000 12000 8000 4000 000
0
10
20
Terrain Display
Integrated Surveillance System - Displays WXR shows in these four colors on the map displays:
Features The integrated surveillance system displays are: • • •
Traffic alert and collision avoidance system (TCAS) Weather radar (WXR) Terrain awareness and warning system (TAWS).
These TCAS symbols can appear on the navigation map display and the primary flight display (PFD) mini map display: • • • •
• • • •
Green (light moisture) Yellow (moderate moisture) Red (heavy moisture) Magenta (turbulence).
The WXR has a maximum range of 320 nautical miles (NM). When a predictive windshear (PWS) warning or caution occurs, the windshear symbol will indicate where the microburst is in relation to the airplane heading.
The TAWS data shows on the navigation map display and the PFD mini map. It has a maximum range of 320 NM. The terrain is displayed using colored dot patterns to indicate the terrain altitude relative to the airplane altitude. On the vertical situation display (VSD), the terrain can be seen relative to the airplane’s flight path.
Other traffic (white open diamond) Proximate traffic (solid white diamond) Traffic advisory (Solid amber circle) Resolution advisory (solid red box).
Rev 1.0
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10-21
11 Autoflight Systems
Autoflight Systems
Autoflight Systems
11
Autoflight Features
•
Flight Management Function
FLIGHT MANAGEMENT FUNCTION
•
Autoflight Function
•
Thrust Management Function
The flight management function allows preplanned flight profile control and guidance for best performance and fuel economy. AUTOFLIGHT FUNCTION The autoflight function supplies automatic control of the airplane and flight director guidance. The function controls the airplane on the selected flight path and at the selected speed. THRUST MANAGEMENT FUNCTION The thrust management function controls the engines independently to get the best performance.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
11-1
Autoflight Cruise
Climb
A/P
Descent
A/T ARM L R
IAS
TRK
250
CLB/CON
VNAV
A/T
FLCH
200
UL RL
LNAV
F/D ON
V/S
FPA
ALTITUDE
XFR HDG
200
UL
OFF
HDG
MACH XFR
IAS
10 AUTO A/P DISENGAGE
XFR V/S
200
SEL
30 BANK LIMIT
UL 12000 AUTO
DOWN
A/P
17000
+2000
1000 LOC/FAC F/D ON
HOLD
VS/FPA
APP
HOLD
UP OFF
OFF
Go-Around Approach
Flare Takeoff
FMF & TMF
Rollout
Displays
AFF
FLT #787FLTBOE1 MIC 123.85 VHF 1 XPDR 3777 SECALNICK TAIL NCC1701E #
100
280
PCM
GG
FOX ACS FOX ACS
GG
GPM GPM GPM GPM GPM GPM GPM GPM
ALT
MAP
39000 GS0 TAS50 RANGE 40 341o/ 0
A/P 20
20
10
10
10
10
20
20
1
6
258 7
220
38800 2 6 38600
200
29.92 IN
.828 GS475 TAS475 ---o/---
LACRE 1540.9z 7.0NM VAMPS 8000A 10 LACRE 398
20
TRAFFIC
ARPT NOLLA 200
STA WXR + 5 CAL TFC TA ONLY VOR L OLM DME--2200 24000
DUVAL 1000
KBFI 31L VOR R YKM DME--NOLLA 2000
DUVAL 10000
16000 8000
TFC 090 SEL HDG
NOLLA 1538.8z 7.9NM 33
27
00 390 8080 1
240
MENU
PLAN TRK 312 MAG 30
6 39200 2
36
PCM
HDG HOLD IBF1/130o
300
00:02 UTC TIME DATE ELAPSED TIME 15:21:08z 28 FEB 13 01:45
MAG
000 0
UNWOUND
20
40
60
80
Autoflight Overview Autoflight Systems The autoflight system is made up of these systems: • • •
Flight management function (FMF) Autoflight function (AFF) Thrust management function (TMF).
This group of functions operate together to decrease flight crew workload and provide automatic flight control and automatic landing capability. Autoflight status information is shown on the display crew alerting system (DCAS) displays.
The FMFs calculate the lateral and vertical components of the flight path. It then sends these guidance commands to the AFF to follow the flight plan. AUTOFLIGHT FUNCTION The AFF includes the autopilot and flight director. The AFF can use commands from the FMF or the flight crew can use the mode control panel to control the airplane. THRUST MANAGEMENT FUNCTION The TMF controls the engine thrust levers. The FMF sends thrust and speed targets to the TMF for best overall flight performance.
FLIGHT MANAGEMENT FUNCTION The flight crew uses the control display units (CDU) to enter the route and performance data for the flight. Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
11-2
Autoflight Integrated Nav Radios (2)
Earth Reference System
A/T ARM L R
DME (2) DME
IAS
MACH
HDG
FPA
ALTITUDE XFR
A/P
OFF
ANTENNA FAULT
10
TEST TEST
INR STATUS
V/S XFR
LNAV
DME STATUS CONTROL FAULT
CLB/CON
VNAV
A/T
FLCH
F/D ON
SW MOD
CONTROL FAULT ANTENNA FAULT
TRK
XFR
A/P
Honeywell
INR
AUTO A/P DISENGAGE
30 sel
AUTO
DOWN
1000 LOC/FAC
BANK LIMIT
F/D ON
HOLD
VS/FPA
HOLD
APP
UP
DME RECEIVER SER DFA DMF 0000000 WEIGHT:
OFF
OFF
MOD STAT
Mode Control Panel
L Nav/V Nav Pitch and Roll Commands To Flight Control Surfaces
Flight Control Electronics (4) MFD
L
MINS RADIO BARO FPV
R
HEADING REF NORM J1
J2
J3
J4
J5
SYS
CDU
INFO
CHKL
COMM
ND
BARO IN HPA
MTRS
RST
STD
ND
TRUE J1
J2
J1
J3
J2
J4
J3
J5
J4
J5
J1
RDC
RDC
Heading Reference Switch
J2
J3
J4
RANGE
PLAN
J5
Thrust Control Module
MAP
EICAS J1
J2
J3
J4
MENU
CTR
J5
CANC/RCL
RDC
WXR
ENG
TFC
TERR
EFIS/DSP (2)
FLT # J1
J2
J3
J4
J5
MIC XPDR SECAL
RDC
TAIL #
787FLTBOE1 123.85 VHF 1 3777 BOE1 NCC1701E
UTC TIME
DATE
15:21:08z
28 FEB 06
HDG HOLD
100
ALT
39 000
IBF1/130 o
A/P
300
6
00:02 ELAPSED TIME
20
20
10
10
39
200
1
6
3 90 80
25 8 7
Core Network ------------------------
T
MENU
PGUP
PGDN
XFR
ENTER
BRT
TAS
50
TRK
0
312
10
10
20
20
30
33
475 --- o /--GS
A B CDE F GHI J K L MN O P QRS T U V WX Y Z SP/
27
TAS
80
38
800
38
600
29.92
.828 475
IN
LACRE 1540.9z 7.0 NM VAMPS 8000A 10
20
2 6
NOLLA 1538.8z 7.9 NM
MAG
200
PWR DSPL
DIM DSPL
36
AB CDE F GHI J K L MN O P QRS T U V WX Y Z SP/
220 0 341 o / GS
1 2 3 4 5 6 7 8 9 . 0 +/-
00
1
240
1 2 3 4 5 6 7 8 9 . 0 +/-
2
280
01:45
TRAFFIC LACRE
39 ARPT
8
TFC NOLLA 200
STA
WXR +5 CAL
DUVAL 1000
SEL HDG
090
MAG
KBFI 31L
TFC TA ONLY
VOR L OLM
Common Computing Resource Cabinet (2)
SPLIT MODE
SHOW MENU
VOR R YKM
DME---
DME--NOLLA 2000
2 200 24 000 16
EFB
DUVAL 10000
000
8 000
MFD, Keypad and Cursor Control Device
000
0
UNWOUND
20
40
60
80
HUD
Head Down Display
Flight Management Function Features The flight management function (FMF) provides vertical and lateral guidance for all phases of flight except the takeoff roll and final approach/touchdown. This reduces the flight crew work load and most importantly, provides improved economical benefits for the customer. The common computing resource (CCR) cabinets have three flight management functions (FMF). They are designated as: • • •
Master Hot spare Backup.
The FMF has these functions: • • •
Navigation Performance Guidance.
as the heading reference for the FMF. The performance function uses the airplane aerodynamic model and flight crew entries to calculate the most economical vertical flight path. The flight crew entries are:
The navigation function calculates airplane position, altitude, velocity and navigation performance data.
• • •
It also autotunes these navigation radios for position update and as part of the flight plan:
The guidance function calculates lateral and vertical commands and sends them to the autoflight functions (AFF) in the flight control electronics (FCE). It also sends thrust and speed commands to the thrust management function (TMF).
• •
The master FMF sends lateral guidance commands and vertical guidance commands to the autoflight functions (AFF) with mode requests from the MCP.
Rev 1.0
The primary crew interface for the FMF are the display crew alerting (DCAS) control display units (CDU).
• •
Distance measuring equipment (DME) system VHF omnidirectional ranging (VOR) system Instrument landing system (ILS) GPS landing system (GLS).
The heading reference switch is used to select either magnetic or true
Cost index Cruise altitude Airplane gross weight.
The guidance function also sends the commands and navigation map data to the display crew alerting system (DCAS) displays.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
11-3
Autoflight L EFB
IDENT
R LWR
POS INIT
RTE 1
Cursor Control Device
DEPARTURES
13:45:28z
27 JUL 13
INIT/REF INDEX
LOWER MFD SYS CDU INFO
CHKL COMM
< PO S
1
2
3
4
5
6
8
9
0
+/-
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
MISSED APPR>
Q
R
S
T
U
V
W
X
Y
Z
SP
/ DEL CLR
NEXT PAGE
SUPP NAV DATA>
.
PREV PAGE
ALTN>
< PERF
E N T E R
7
P
ACT RTE 1
NAV DATA>
ND
PERF INIT
ENG OUT>
MAINT>
INIT REF
RTE
DEP ARR
ALTN
VNAV
FIX
LEGS
HOLD
FMC COMM
PROG
NAV RAD
EXEC
PREV PAGE
THRUST LIM
NEXT PAGE
INVALID ENTRY ZFW (ZERO FUEL WEIGHT) VALID ENTRY RANGE IS: 160.0 TO 360.0 (LBS)
EXEC
TAKEOFF REF
CLEAR MSG XX TOTAL MESSAGES
CURSOR CONTROL
CDU Display
ACCEPT>
Multi Function Keypad
Preflight Introduction Features The flight crew use the cursor control device (CCD) and multi function keypad (MFK) to enter the flight plan data on the control display unit (CDU) display. These are the pages: • • • • • • •
IDENT POS INIT RTE DEP/ARR PERF INIT THRUST LIM TAKEOFF REF.
The RTE pages are used to generate a flight plan or set a company route from the navigation data base. The DEP/ARR pages are used to select the departure runway and standard instrument departure (SID) data. The destination approach and runway is also selected from these pages. The PERF INIT pages are used to enter airplane and atmospheric data that is necessary for the flight management function (FMF) to calculate the flight vertical profile performance data.
The IDENT page is used to verify the FMF operational program and data base information.
The THRUST LIM page is used to select the engine thrust limits for the thrust management function (TMF).
The POS INIT page is used to set the reference airplane initial position.
The TAKEOFF REF pages are used to select takeoff flap setting, center of gravity and takeoff V speeds.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
11-4
Autoflight Autopilot Disconnect Switch
Thrust Control Module
Control Wheel Backdrive Actuator
Wheel Posn XDCR ERS
RAD ALT Honeywell RAD ALT STATUS RX ANT TX ANT TEST SW MOD /
Control Column Backdrive Actuator
RADIO ALTIMET
ADRS LRRA Xcvr (2)
Column Posn XDCR
INR
TEST INR STATUS CONTROL FAULT ANTENNA FAULT
A/P
A/T ARM L R
IAS
MACH XFR
OFF F/D ON
CLB/CON A/T
OFF
HDG
TRK
XFR
V/S
Pedal Backdrive Actuator
Flight Control Electronics (4)
INR (2) ALTITUDE
FPA
XFR
Rudder Pedal Posn XDCR
A/P
LNAV DOWN 10 30 AUTO SEL BANK LIMIT FLCH A/P DISENGAGEHOLD UP
AUTO
VNAV
VS/FPA
1000 LOC/FAC F/D ON APP HOLD OFF
Mode Control Panel
WARNING
Primary Flight Control Surfaces
J1
J2
J3
J4
CAUTION
J5
RDC Master Warn and Caution
Autopilot Disconnect Switch FLT # MIC XPDR SECAL TAIL #
HDG HOLD
787FLTBOE1 123.85 VHF 1 3777 BOE1 NCC1701E
UTC TIME
DATE
15:21:08z
28 FEB 06
100
ALT
39000
IBF1/130o
A/P
300
6
00:02 ELAPSED TIME
20
20
10
10
10
10
20
20
7
J2
J3
J4
J5
MIC CALL L VHF
HEADING REF
RDC
NORM
MIC
MIC CALL
MIC CALL
C VHF
R VHF
MIC CALL
MIC CALL
FLT
MIC CALL l
TRUE
MIC CALL
MIC CALL
HF r
PA
MIC CALL SAT 1 2
SPKR
INT VOR R L ADF L R
V
B
R
00 39080 80 1
240
CAB
Comm/ Warning Speakers
220
CCR Cabinet (2)
2 1
6
25 8 J1
39200
280
01:45
38800
2 6
38600
200
29.92
.828 GS475 TAS 475
IN
LACRE 1540.9z 7.0 NM
---o /---
HUD
VAMPS 8000A
APP L R MKR
10
TRAFFIC LACRE
398 TFC
Heading Reference Switch
Audio Control Panel (3)
SEL HDG 090
MAG
Head Down Display
Autopilot Flight Director System Features The autopilot flight director system (AFDS) has these components: • • • •
One mode control panel (MCP) Two takeoff go around (TOGA) switches Two autothrottle disconnect switches Three backdrive actuators (BDA).
The autoflight function (AFF) is a software application in three of the flight control electronics (FCE). The AFF automatically controls airplane heading, track, speed, altitude, navigation paths and goaround. The flight director provides guidance commands for these functions plus for takeoff. The airplane can do failoperational and fail-passive approach and landings.
Rev 1.0
The AFFs send commands to the primary flight control functions (PFCF), which control the power control units (PCU) to move the control surfaces. There are two autopilot engage switches on the MCP. All available autopilot channels engage when the flight crew pushes either switch. The PFCFs process and change the autopilot commands into surface commands that go to the PCUs and backdrive commands that go to the BDAs. The BDAs move the control columns, control wheels and rudder pedals to a position that represents the autopilot command. Autopilot commands go to the rudder system only during automatic approach and landings.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
11-5
Autoflight RAD ALT
Honeywell
RAD ALT STATUS RX ANT TX ANT TEST
SW MOD /
RADIO ALTIMET
Radio Altimeter (2)
Flight Control Electronics (4)
Main Engine Data Concentrator (2)
Earth Reference System
EEC (2)
Thrust Control Module
IAS
A/T ARM L R
MACH
HDG
TRK
V/S
XFR
A/P
FPA
ALTITUDE
XFR
XFR
A/P
LNAV OFF CLB/CON
VNAV
A/T
FLCH
10 AUTO
F/D ON J1
J2
J3
J4
A/P DISENGAGE
sel
AUTO
DOWN
30
1000 LOC/FAC
BANK LIMIT
F/D ON
HOLD
VS/FPA
HOLD
APP
UP
J5
J1
OFF
RDC
J1
J2
J3
J4
J2
J3
J4
J5
OFF
RDC
Mode Control Panel
MIC CALL
J5
L VHF
MIC CALL C VHF
MIC CALL
MIC CALL
R VHF
MIC CALL
FLT
CAB
PA
RDC MIC
MIC CALL
MIC CALL
MIC CALL
HF l r
MIC CALL SAT 1 2
SPKR
INT 13:45:28z
LOWER MFD SYS CDUINFO
27 JUL 05 13:45:28z PERF INIT
GR WT
27 JUL 05
LOWER MFD SYS CDU INFO
PERF INIT CRZ ALT
GR WT
CRZ ALT
CHKLCOMMND 1
2
4
5
7
8
.
0 +/-
E N T E R
6 9
A B C D E F G H I K L
VOR R L ADF L R
CHKLCOMMND FUEL COST INDEX FUEL COST INDEX 250.0LBCALC 250.0LBCALC ZFW MIN FUEL TEMP ZFW MIN FUEL TEMP . - 37oC . - 37oC RESERVES CRZ CG RESERVES CRZ CG . 30. 0 . 30. 0 PERF INIT STEP SI ZE PERF INIT STEP SI ZE 700 700 INIT RTE DEP ALTNVNAV INIT DEP EXEC REF RTE ARR ALTNVNAV EXEC REF ARR FMCPROG FMCPROG FIX LEGSHOLDCOMM FIX LEGSHOLDCOMM NAV PREVNEXT NAV PREVNEXT RAD PAGEPAGE RAD PAGEPAGE
3
J
M N O
P Q R S T U V W X Y
MAP 1
2
4
5
7
8
.
0 +/-
6 9
PLAN
251 341 o / 0
TAS252 RANGE
GS
E N T E R
CF13R 1154.3z 11.6 NM
20
12
IBFI 13R E10
A B C D E F G H I K L
TAT+13c
MENU
18
NOLLA 2200
LWR
MFD, Keypad and Cursor Control Device
R EFB
TERR
Common Computing Resource Cabinet (2)
66. 4
EICAS
APP L R MKR
Comm/ Warning Speakers
N2
2055
L LWR
Audio Control Panel (3)
583
66. 4
10 EXEC
CURSOR CONTROL
R
R
21. 7
EGT
U V W X Y
CF13R L
B
N1
583
9
Z SP / EXEC
CURSOR CONTROL
V
102.4
21. 7
15
J
M N O
P Q R S T
Z SP /
EFB
TO
102.4
3
2. 0
A KPAE
FF
29
OIL PRESS
2. 0
WARNING
29
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
60
GPS
2200 12000
CF13R
NOLLA 2200
RW13R 63 N1
8000
CAUTION
N1
4000 J1
J2
000
0
10
20
HDD
RDC
J3
J4
J5
Master Warn and Caution
Thrust Management Function •
Features The thrust management function (TMF) can control the thrust levers from takeoff to touchdown. It gives maximum fuel conservation through smooth, precise thrust control. Like other flight management subsystems, the autothrottle design gives maximum operational and cost benefits. The TMFs are in the common computing resource (CCR) cabinets. The TMF operates the thrust levers through two independent servomotors. The TMF controls the engines independently to get the best performance from each engines. These are the TMF controls in the flight compartment: •
Arm switches on the mode control panel (MCP). These arm the autothrottle
Rev 1.0
• •
Takeoff/go-around (TO/GA) switches on the thrust levers (T/L) select the takeoff or goaround modes Disconnect switches on the T/Ls disconnect the autothrottle Mode select push-buttons on the MCP select thrust or speed control.
For airspeed control, the TMF accepts mach and airspeed commands from the FMF or MCP. The TMF operates with the electronic engine control to give improved performance.
The flight crew can select the TMF mode with the mode select pushbuttons on the MCP. Usually the autoflight function (AFF) selects the correct autothrottle mode for the flight phase. The active autothrottle mode shows on the flight mode annunciation (FMA) displays. The TMF moves the thrust levers to control thrust or airspeed. For thrust control, the flight management function (FMF) calculates the correct thrust setting for the flight phase.
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11-6
Autoflight A/P
A/T ARM L R
IAS
HDG
MACH
TRK
IAS UL
OFF
HDG
200
250
LNAV
CLB/CON
VNAV
A/T
FLCH
V/S
FPA
ALTITUDE
XFR
XFR
200
UL RL 10 AUTO
F/D ON
A/P DISENGAGE
XFR V/S
200
SEL
UL 12000 AUTO
DOWN
30 BANK LIMIT
A/P
17000
+2000
1000 LOC/FAC F/D ON
HOLD
VS/FPA
HOLD
APP
UP OFF
OFF
Autopilot Disconnect Switch
FLT #
787FLTBOE1
MIC
123.85 VHF 1
XPDR
3777
185
VNAV PTH
LOC
G/S
6
00:02 DATE
28 FEB 13
ELAPSED TIME
280
01:45
6
20
20
10
10
39 200
1
7
240 220
1 10
10
20
20
200
38 800
2 6
38 600
29.92 IN
.708
TOGA Switches
2
90 00 3 80 80
258
Autothrottle Disconnect Switches
39 000
A/P
300
TAIL # NCC1701E UTC TIME
LNAV
FMC
SECAL NICK
15:21:08z
SPD
IBF1/130o
LACRE 1540.9z 7.0NM
GS 475 TAS 475 ---o /--VAMPS 8000A 10
TRAFFIC LACRE
398 TFC SEL HDG 090
MAG
Autoflight Modes, Controls and Indications Features The autoflight function (AFF) and thrust management function (TMF) controls are: • • •
Mode control panel (MCP) Takeoff go around (TOGA) switches Autothrottle disconnect switches.
The MCP is the main interface between the flight crew and the AFF. The TOGA switches select takeoff and go-around modes. The autothrottle disconnect switches are used to disconnect the autothrottle. The takeoff mode is a combined flight director and autothrottle mode. The TMF sets engine thrust to the target value calculated by the flight management function (FMF). The flight director gives commands to control the rate of climb and then to
Rev 1.0
control the selected airspeed set on the MCP.
localizer and glideslope radio signals for control inputs.
Vertical navigation (VNAV) and lateral navigation (LNAV) are the normal cruise modes. When these modes are selected, the FMF sends commands to the autopilot, flight director and TMF. The airplane flies the FMF route at the airspeed and altitude for the selected performance.
In go-around, the autothrottle sets the thrust levers to go-around thrust. The flight director and, if available, the autopilot, control rate of climb, airspeed and track.
Other modes are available at the option of the crew. The crew can select modes to change and hold the airplane altitude and to fly a specific track or heading. When a specific vertical mode has been selected, the autopilot or flight director then sets the autothrottle mode that gives the best combined performance.
The engage status and mode of operation show on the display crew alerting system (DCAS) primary flight displays (PFD). The flight mode annunciator (FMA) is at the top of the PFD. Autothrottle, roll and pitch modes show in the FMA. Autopilot flight director status shows below the FMA. Selected airspeed and altitude are shown at the top of the speed and altitude tapes respectively.
The approach mode (APP) is for landing. In the approach mode, the flight director and the autopilot use
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11-7
12 Fuel System
Fuel System
Fuel System
12
Fuel FUEL QUANTITY INDICATING SYSTEM
Introduction FUEL CAPACITY One center tank and two main tanks hold 237,000 pounds (107,500 kilograms) of fuel.
The FQIS uses a variable capacitance system and an advanced software application to measure fuel quantity.
UNDERWING REFUEL STATION
FUEL JETTISON SYSTEM
The refuel station is in the left wing. The maximum refuel pressure is 55 psi. The airplane can be refueled in 45 minutes.
The fuel jettison system moves fuel overboard to decrease airplane gross weight. This prevents an overweight landing.
FUEL TANK COMPONENT REPLACEMENT WITHOUT DEFUELING
In the automatic mode, the operation will stop at the maximum landing weight. Alternatively, the flight crew can manually select the quantity of fuel to jettison.
Defueling is not necessary for removal of many fuel system components that are on the front and rear spar. AUTOMATIC WATER SCAVENGE SYSTEM An automatic water scavenge system removes water from the main fuel tanks.
•
Fuel Tanks and Vent System
•
Pressure Refuel System
•
Defuel System
•
Engine and APU Fuel Feed System
•
Fuel and Water Scavenge System
•
Fuel Quantity Indicating System
•
Fuel System Control
•
Nitrogen Generation System
NITROGEN GENERATION SYSTEM The nitrogen generation system is an inert gas system that decreases the flammability of the center tank fuel.
AUTOMATIC CENTER TANK SCAVENGE SYSTEM The automatic center tank scavenge system transfers residual center tank fuel to the main tanks. This increases the quantity of usable fuel.
Rev 1.0
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12-1
Fuel Surge Tank
Right Main Tank 5520 US Gallons (20,896 Liters) 36,984 pounds (16,776 kgs)
Center Tank 22,340 US Gallons (84,566 Liters) 149,678 pounds (67,893 kgs)
Left Main Tank 5520 US Gallons (20,896 Liters) 36,984 pounds (16,776 kgs)
Surge Tank
NOTE: Total Volume = 33,380 US Gallons (126,357 Liters) Total weight = 223,646 pounds (101,444 kgs)
Fuel Tanks Features The fuel system has three fuel tanks, two main tanks and one center tank. The tanks are part of the wing structure and the center wing section. There is a surge tank at the outer end of the left and right main tanks. The surge tanks are part of the wing structure.
Most fuel system components are in the fuel tanks. These components are on the wing rear spars: • • •
Fuel pumps Scavenge jet pumps Valve actuators.
Most of these components can be removed and replaced without the need to defuel the tanks.
The left and right main tanks are from rib 9 to rib 32 and the center tank is from rib 9 in the left wing to rib 9 in the right wing. The surge tanks are from rib 32 to rib 35 in each wing.
Rev 1.0
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12-2
Fuel
Center Tank Access Panel
Tank Access Door
Baffle Rib Check Valves
Wing Dry Bay
Wing Dry Bay
NGS In
Main Tank Access Panel Fuel Vent Drain Valve
Center Tank Right Main Tank
Left Main Tank Center Tank Access Panel (Rear Spar) Rib 11
Surge Tank
Rib 9
Rib 9
Rib 11
Surge Tank
Rib 21
1 Rib 2
Rib 32
2 Rib 3
Sump Drains
Sump Drains
Surge Tank Drain Check Valve
Fuel Tank Components - 787-8 Features Fuel vent tubes and/or channels maintain the fuel tanks at near ambient pressure during all phases of the airplane operation. Each fuel tank vents to the surge tanks through tubes in the wings. These vent tubes also permit fuel overflow into the surge tanks if necessary. Surge tank drain valves allow fuel to migrate back to the main tanks when the fuel level drops sufficiently. There are float operated drain valves in the vent tubes to allow fuel to drain back into the tanks after refueling.
Rev 1.0
There are sump drain valves in the lowest points of the three fuel tanks and the surge tanks. These provide the means to remove water, obtain fuel samples or drain the tanks for maintenance purposes. There are baffle rib check valves at ribs 11 and 21 in each main tank that allow fuel to migrate inwards. This is to ensure that the main tank boost pump inlets are always covered in fuel. Main tank access is via tank access doors on the lower side of the wings. The center tank is accessed using the center tank access panel in the right main wheel well.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
12-3
Fuel
Tank Access Door Wing Dry Bay
NGS In
Baffle Rib Check Valves
Wing Dry Bay
Main Tank Access Panel
Fuel Vent Drain Valve
Center Tank Center Tank Access Panel (Rear Spar)
Left Main Tank RIB 11
RIB 9
Right Main Tank RIB 9
21 RIB
Surge Tank RIB
RIB 11 RIB
21
32
Surge Tank Drain Check Valve Sump Drains
RIB 32
Surge Tank
Sump Drains
Fuel Tank Components - 787-9 Features Fuel vent tubes and/or channels maintain the fuel tanks at near ambient pressure during all phases of the airplane operation. Each fuel tank vents to the surge tanks through tubes in the wings. These vent tubes also permit fuel overflow into the surge tanks if necessary. Surge tank drain valves allow fuel to migrate back to the main tanks when the fuel level drops sufficiently. There are float operated drain valves in the vent tubes to allow fuel to drain back into the tanks after refueling.
Rev 1.0
There are sump drain valves in the lowest points of the three fuel tanks and the surge tanks. These provide the means to remove water, obtain fuel samples or drain the tanks for maintenance purposes. There are baffle rib check valves at ribs 11 and 21 in each main tank that allow fuel to migrate inwards. This is to ensure that the main tank boost pump inlets are always covered in fuel. Main tank access is via tank access doors on the lower side of the wings. The center tank is accessed using the center tank access panel in the right main wheel well.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
12-4
Fuel BOND
BOND TAT +13c
QTY X 1000
OVERFILL
DISPLAY SELECT
QTY X 1000
QTY X 1000
TO
STAT
102.4
POWER
21. 7
GEAR
FCTL
J1
Total
J2
J3
J4
TOTAL FUEL EGT
NORMAL
Fueling Status
RDC
Center
CCR Cabinet (2)
QTY X 1000 DISPLAY SELECT
RIGHT
CENTER
LEFT
VALVES
VALVES
VALVES
TEST
LOAD SELECT QTY INCREMENT
ENABLE
SYSTEM
DECREMENT
CLOSE
OPEN RIGHT LEFT
OPEN OUTBD INBD
ALL VALVES
PANEL
OPEN CLOSE
LOAD SELECT FUELING
DOOR CB
OPEN INBD OUTBD
OPEN
OPEN
CLOSE
CLOSE
215.3
L MAIN FWD
66. 4
R MAIN FWD CROSSFEED
N2
2. 0
Right
AIR MAINT
LBS X 1000
66. 4
DEFUEL VALVES
Fueling Status Cross(X)Check
FUEL
EFIS/DSP
583
J5
Cross(X)Check
Left
HYD
N1
583
Total
ELEC
102.4
21. 7
BATTERY
QTY X 1000
FF
33.1
33.2
2. 0 AFT
OIL PRESS
29
CENTER L
29
AFT
R
149.0
OPEN
N1
CLOSE
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
MANUAL FUELING
60
N1
TOTAL FUEL
GROSS WT
640. 0
Refuel Control Panel (RCP)
LBS X 1000
243. 4 FUEL TEMP
SAT +10c
MIN FUEL TEMP
+13c
FUEL TEMP
-37c +13c
Head Down Display
L
R
E N G
Left O/J Pump
Refuel Adapter (2)
E N G
Center Tank
Right O/J Pump
M
M
Left Main Tank
Right Main Tank
M
M
M
M
M
Surge Tank
M
Surge Tank
Refuel/Jettison Manifold
M
Refuel Valves
Refuel Valves
M
Pressure Refuel System Features The refuel station is on the leading edge of the left wing. It has two refuel adapters and a refuel control panel (RCP). The RCP has these components: • • • • • • • • • • •
Three fuel quantity indicators Two load select displays Three fueling valve switches Six fuel valve lights One ALL VALVES switch One LOAD SELECT QTY switch One TEST switch Two display select switches One POWER switch One DEFUEL switch One OVERFILL light.
There are six refuel valves, two for each main tank and two for the center tank. The fuel/jettison manifold supplies fuel from the refuel station to the valves. The tanks can
Rev 1.0
be filled individually or all at the same time.
•
Tank gets to the volumetric shut off (VSO).
The FQIS is a dual redundant system with two sets of components designated channel A and channel B. This eliminates the need for fuel measuring sticks on the 787.
When you push the system test switch, the valves close and then open again automatically. The refuel valves can also be manually operated at the valve.
The fuel quantity management system (FQMS) application software is in the common computing resource (CCR) cabinets. There is a proximity sensor on the refuel door that provides the indication to remote power distribution units (RPDU) to send 28v dc to the RCP. The control switches on the RCP open and close the refuel valves. The valves also close automatically when one of these occur: •
Tank weight gets to a level set on the refuel panel
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
12-5
Fuel TAT +13c
BOND
L
NOZZLE
POWER
QTY X 1000
OVERFILL
DISPLAY SELECT
QTY X 1000
QTY X 1000
BATTERY
QTY X 1000
J1
Total Cross(X)Check
NORMAL
Fueling Status
J2
J3
J4
J5
ON
VALVE
VALVE
QTY X 1000 DISPLAY SELECT
RIGHT
CENTER
LEFT
VALVES
VALVES
VALVES
L PUMPS FWD DEFUEL VALVES
Fueling Status Cross(X)Check
Total
TEST
LOAD SELECT QTY
PANEL
INCREMENT
ENABLE
SYSTEM
DECREMENT
CLOSE
OPEN RIGHT LEFT
OPEN OUTBD INBD
ALL VALVES
Right
OPEN CLOSE
LOAD SELECT FUELING
OPEN INBD OUTBD
FUEL CROSSFEED
CLOSE
CLOSE
583
CENTER PUMPS L R ON
ON PRESS
DOOR CB
215.3
L MAIN FWD
N2
R MAIN FWD
33.1
33.2
2. 0
FF
AFT
29
OIL PRESS
ON
PRESS
AIR MAINT
LBS X 1000
66 . 4
ON
AFT
FUEL
EFIS/DSP
CROSSFEED
PRESS
PRESS
CLOSE
MANUAL FUELING
HYD
583
66 . 4
VALVE
Refuel Control Panel
FCTL
TOTAL FUEL
CCR Cabinet (2) 2. 0
ON
OPEN
ELEC
GEAR
EGT
R PUMPS FWD
ON PRESS
OPEN
OPEN
21. 7 N1
FAULT
PULL ON
RDC
Center Left
ARM ARMED
ON
STAT
102.4
21. 7
FUEL TO REMAIN
R
TO
102.4
FUEL JETTISON BOND
PRESS
AFT N1
AFT
CENTER L
29
R
149.0
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
60
N1
BALANCE
GROSS WT
TOTAL FUEL LBS X 1000
640 . 0
ON
243 . 4 FUEL TEMP +13c
SAT +10c
MIN FUEL TEMP FUEL TEMP
-37c +13c
FAULT
Head Down Display
Fuel Control Panel Engine Fuel Feed Manifolds
L Suction Feed Check Valve
R Crossfeed Vlv
E N G Jett Isolation Chk Vlv
Defuel/Isolation Valve
E N G Jett Isolation Chk Vlv
M
LH Fwd Boost Pump
Left O/J Pump
Right O/J Pump M
RH Aft Boost Pump
LH Aft Boost Pump
M
M
Left Main Tank
Right Main Tank
Center Tank M
M
Defuel/Isolation Valve RH Fwd Boost Pump
Refuel Adapter (2) M
Suction Feed Check Valve
M
M
M
M
Surge Tank
Surge Tank Refuel/Jettison Manifold M
M
Defuel System Features The defuel system permits the removal of fuel from each tank. It also permits the transfer of fuel between tanks on the ground.
A suction feed check valve in the left main tank and right main tank allows suction defueling from those tanks. The center tank refuel valves can be used to defuel the center tank.
The airplane is usually defueled using the boost pumps and override jettison pumps. Alternatively, the airplane can be defueled using the suction method. The defuel/isolation valves are opened from the refuel control panel (RCP) on the left wing. This connects the engine fuel feed manifold to the refuel/jettison mainfold so that the fuel can be offloaded using the refuel adaptors. If the fuel can not be offloaded, the refuel valves can be used to send the fuel to other tanks on the airplane.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
12-6
Fuel FUEL JETTISON L
NOZZLE
ON VALVE
FUEL TO REMAIN
R
TAT
ARM
APU DC Fuel Pump and APU Fuel SOV Cont
APU BOTTLE DISCHARGE APU FIRE J1
FUEL CROSSFEED
R PUMPS FWD
ON
ON
PRESS
PRESS
J2
J3
J4
J5
A P U
AFT
ON
CENTER PUMPS L R ON
ON
PRESS
PRESS
PRESS
FIRE/ OVHT TEST
HYD
FUEL
EFIS/DSP
FCTL
AIR MAINT
DOOR CB
FIRE BOTTLE ARMED
NWW LIGHTS
TOTAL FUEL
SERVICE INPH
NLG DOORS OFF
ARM
CLOSE
215.3
EGT LBS X 1000
66 . 4
L MAIN FWD
R MAIN FWD CROSSFEED
N2
2. 0
33.1
33.2
2. 0
FF
AFT
FLIGHT INPH
APU Fire
583
66 . 4
CCR Cabinet (2)
APUC
FLIGHT DECK CALL SW
AFT
BALANCE
ELEC
GEAR
APU
DISCH
VALVE ON PRESS
583
APU FIRE SHUTDOWN
RDC
21. 7 N1
PULL ON L PUMPS FWD
STAT
102.4
21 . 7
FAULT
VALVE
+13c TO 102.4
APU BTL DISCH
ARMED
ON
29
OIL PRESS
29
60
OIL TEMP
60
18
OIL QTY
18
0. 8
VIB
0. 8
AFT
CENTER L
NLG DOORS UNSAFE LIGHT PRESS TO TEST
R
149.0
OFF
P40
N1
N1
GROSS WT
ON
640 . 0
FAULT
Valve and Pump Control
Fuel Control Panel
SAT
J1
J2
J3
J4
+10c
TOTAL FUEL LBS X 1000
243 . 4 FUEL TEMP
MIN FUEL TEMP
+13c
FUEL TEMP
-37c +13c
Head Down Display
J5
RDC
L
R
E N G
E N G
Center Tank Crossfeed Vlv Jett Isolation Chk Vlv
LH Fwd Boost Pump
Left O/J Pump
LH Aft Boost Pump
Left Main Tank
Jett Isolation Chk Vlv
M
Suction Feed Ck Vlv
APU Chk Vlv
Right O/J Pump
RH Fwd Boost Pump
Suction Feed Ck Vlv RH Aft Boost Pump
Right Main Tank
APU DC Pump M
APU SOV Surge Tank
Surge Tank
APU
APU Fuel Feed System Features The APU can receive fuel from each tank with the use of the applicable fuel pumps and crossfeed valve.
APU. However, if ac power is not available, the APU dc pump supplies fuel from the left main tank.
When the fuel pumps are not running, the APU gets fuel from the left main tank. An APU shutoff valve (SOV) lets fuel flow from the engine fuel feed manifold to the APU manifold. The APU controller (APUC) opens and closes the APU SOV during normal operation. The APU fire switch on the P5 overhead panel and the APU fire switch on the P40 service and APU shutdown panel are used to close the APU SOV if an APU fire occurs. Normally, with ac power available, the left aft boost pump comes on to provide a positive flow of fuel to the Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
12-7
Fuel FUEL JETTISON TAT +13c
L
NOZZLE
TO
102.4
FUEL TO REMAIN
R
ON
ON
ARMED
VALVE
VALVE
FAULT
FUEL CROSSFEED
ON
583 J1
J2
J3
J4
PRESS
AFT
ENG BTL 1 DISCH
ENG BTL 2 DISCH
ENG BTL 1 DISCH
ENG BTL 2 DISCH
ON
PRESS
AIR MAINT
DOOR CB
1
DISCH
2
1
L E F T
PRESS
AFT
PRESS
R I G H T
2
J1
J2
J3
J4
J5
R MAIN FWD CROSSFEED
N2
2. 0
FF
33.1
33.2
2. 0
29
OIL PRESS
N1
RDC
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
AFT
R
60
N1
TOTAL FUEL
GROSS WT
640. 0
LBS X 1000
SAT +10c
Eng Fire Ctrl Pnl
ON
CENTER L
29
149.0
Valve and Pump Control
BALANCE
FAULT
215.3
LBS X 1000 L MAIN FWD
66. 4
AFT
DISCH
ON
ON
FUEL
EFIS/DSP
583
66. 4
CCR Cabinet (2)
PRESS
CENTER PUMPS L R
HYD
FCTL
EGT
J5
RDC
R PUMPS FWD
VALVE ON
ELEC
GEAR
TOTAL FUEL
ON
PRESS
21. 7
N1
PULL ON L PUMPS FWD
STAT 102.4
21. 7
ARM
243. 4 FUEL TEMP
MIN FUEL TEMP
+13c
FUEL TEMP
-37c +13c
Head Down Display Fuel Control Panel
L E N G
R Eng Fuel SOV
M
M
Crossfeed Vlv
LH Fwd Boost Pump
Suction Feed Ck Vlv LH Aft Boost Pump
Jett Isolation Chk Vlv
Jett Isolation Chk Vlv
M
Left O/J Pump
Right O/J Pump
Left Main Tank
Eng Fuel SOV
E N G
RH Fwd Boost Pump
Suction Feed Ck Vlv RH Aft Boost Pump
Right Main Tank Center Tank Surge Tank
Surge Tank
Engine Fuel Feed System Features There are two boost pumps for each main tank and two override/jettison pumps in the center tank to supply fuel to the engines. The fuel flows through the engine fuel feed manifold to the engines.
The individual pumps in a fuel tank are powered from different sources for redundancy. One pump in a tank is sufficient to supply the fuel needs of the engines. If both pumps in a main tank are inoperative, the engines can suction feed.
At the start of a flight when all the tanks are full, the normal procedure is to turn on all six fuel pumps. Initially the override/jettison pumps in the center tank supply fuel to the engines. This occurs because the override/jettison pumps have a higher output pressure than the main tank boost pumps. When the fuel in the center tank decreases, the output pressure of the override/jettison pumps decreases and the main tank boost pumps automatically supply fuel to the engines.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
12-8
Fuel FUEL JETTISON L
NOZZLE
ON VALVE
TAT +13c
FUEL TO REMAIN
R
TO
583
CROSSFEED
ON
GEAR
J2
J3
J4
EGT
J5
RDC
R PUMPS FWD
CCR Cabinet (2)
AIR MAINT
DOOR CB
215.3
L MAIN FWD
66. 4
R MAIN FWD CROSSFEED
N2
2. 0
33.1
33.2
2. 0
FF
AFT
29
PRESS
OIL PRESS
CENTER L
29
AFT
R
149.0
ON
AFT
FUEL
EFIS/DSP
LBS X 1000
66. 4
VALVE
PRESS
HYD
583
ON
PRESS
FCTL
TOTAL FUEL J1
L PUMPS FWD
21. 7
N1
PULL ON
FUEL
ELEC
102.4
21. 7
FAULT
VALVE
STAT
102.4
ARM ARMED
ON
CENTER PUMPS L R ON
ON
PRESS
PRESS
ON
60
OIL TEMP
PRESS
18
OIL QTY
18
0. 8
VIB
0. 8
N1
AFT
60
N1
GROSS WT
TOTAL FUEL LBS X 1000
640. 0 SAT +10c
BALANCE
243. 4 FUEL TEMP
MIN FUEL TEMP
+13c
FUEL TEMP
-37c +13c
ON
Head Down Display
FAULT
Fuel Control Panel Left Scavenge Isolation Valve
L E N G
Eng Fuel SOV
Right Scavenge Isolation Valve
R
Center Tank M
M
Crossfeed Vlv
M
M
LH Aft Boost Pump
Scav Jet Pump
Left O/J Pump
E N G
M
Scav Jet Pump
Right O/J Pump
Left Main Tank
Surge Tank
Eng Fuel SOV
RH Aft Boost Pump
Right Main Tank
Left Water Scavenge Jet Pump
Surge Tank
Right Water Scavenge Jet Pump
Fuel and Water Scavenge Systems Water scavenge system
Fuel Scavenge System
The water scavenge system removes water from the low points in each main tank to help prevent corrosion.
The fuel scavenge system removes remaining fuel in the center tank and transfers it to the left and right main tanks. This increases the usable fuel quantity in the center tank.
There is a water scavenge jet pump in the main tanks. The aft fuel boost pump provides the motive flow to operate the jet pump. Each jet pump removes fuel and water from its related tank and discharges it to the inlet of the aft fuel boost pump. The water mixes with the fuel and is vaporized during combustion.
The fuel scavenge system is capable of providing transferring sufficient fuel to the main tanks to sustain engine operation in the event that both center tank override/jettison pumps have failed.
The fuel quantity management system (FQMS) application software in the common computing resource (CCR) cabinets controls two scavenge isolation valves in the center tank. When the fuel level in the main tanks has dropped to a specific level, the FQMS will open the two scavenge isolation valves. The two scavenge jet pumps use the motive flow from the main tank boost pumps to remove the remaining fuel from the center tank and send it to the main tanks.
Rev 1.0
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12-9
Fuel FUEL JETTISON L
NOZZLE
FUEL TO REMAIN
R
TAT +13c
ON
ARMED
VALVE
VALVE
FAULT
TO
102.4
ARM
ON
STAT
102.4
21. 7
21. 7
ELEC
GEAR
FCTL
583
TOTAL FUEL EGT
R PUMPS FWD
CROSSFEED
ON
J1
J2
J3
J4
AIR
DOOR
MAINT
CB
215.3
LBS X 1000
66 . 4
CCR Cabinet (2)
J5
66 . 4
L MAIN FWD
R MAIN FWD CROSSFEED
N2
2. 0
RDC
ON
PRESS
FUEL
EFIS/DSP
583
PULL ON
FUEL
L PUMPS FWD
HYD
N1
33.1
33.2
2. 0
FF
AFT
PRESS
29
OIL PRESS
AFT
CENTER L
29
R
VALVE ON PRESS
Valve and Pump Control
ON
CENTER PUMPS L R ON
ON
PRESS
PRESS
AFT
PRESS
AFT
J1
J2
J3
J4
149.0
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
60
J5
N1
N1
RDC GROSS WT
465.5 365.5
BALANCE
LBS X 1000 TO REMAIN
MLW
TOTAL FUEL
215.5 115.0
MIN FUEL TEMP -37c FUEL TEMP +13c
TO REMAIN JETT TIME
25.0 MLW 30 MIN
ON
Head Down Display
FAULT
Fuel Control Panel
L
Left Defuel Isolation Valve
R
E N G
Eng Fuel SOV
Center Tank M
M
Crossfeed Vlv
M
Jett Isolation Chk Vlv
LH Fwd Boost Pump
Suction Feed Ck Vlv
Left O/J Pump
LH Aft Boost Pump
E N G
M
Jett Isolation Chk Vlv
M
Eng Fuel SOV
Right O/J Pump
Left Main Tank
RH Fwd Boost Pump
Right Defuel Isolation Valve
Suction Feed Ck Vlv
RH Aft Boost Pump
Right Main Tank M
M
Surge Tank
Surge Tank
Left Jettison Isolation Valve
M
Refuel/Jettison Manifold
Left Jettison Nozzle Valve
Right Jettison Isolation Valve
M
Right Jettison Nozzle Valve
Fuel Jettison System The fuel now goes overboard through the jettison nozzle valves.
Features The fuel jettison system moves fuel overboard to decrease the landing weight. The system is inhibited on the ground and only operates in the air. Initially, the flight crew set the ARM switch to the ARM position and the nozzle valve switches to the ON position. The fuel quantity management system (FQMS) application software in the common computing resource (CCR) cabinets will open: • • •
Fuel quantity and jettison time show on EICAS and the fuel synoptic. The jettison system automatically stops at the airplane maximum landing weight (MLW). The flight crew can set the MLW up or down with the FUEL TO REMAIN switch.
Jettison isolation valves (2) Jettison nozzle valves (2) Defuel isolation valves (2).
The override/jettison pumps send center tank fuel into the fuel feed manifolds. The fuel then goes through the jettison isolation valves and into the refuel/jettison manifold.
Rev 1.0
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12-10
Fuel TAT+13c
TO
102.4
STAT
102.4
21. 7
21. 7
ELEC
GEAR
HYD
FUEL
EFIS/DSP
FCTL
AIR
DOOR
MAINT
CB
N1
583
FUEL JETTISON L
NOZZLE
ON
FUEL TO REMAIN
R
2. 0
J2
J3
J4
J5
FF OIL PRESS
29
60
OIL TEMP
18
OIL QTY
N1 0. 8
FUEL CROSSFEED
R PUMPS FWD
ON
ON
PRESS
PRESS
R MAIN FWD
J1
J2
J3
J4
33.1
33.2
2. 0 AFT
Valve and Pump Control
RDC
PULL ON L PUMPS FWD
L MAIN FWD
66. 4
CROSSFEED
FAULT
VALVE
LBS X 1000
66. 4 N2
J1
VALVE
215.3
EGT
ARM ARMED
ON
583 TOTAL FUEL
CCR Cabinet (2)
VIB
AFT
CENTER L
29
R
149.0
60 18 0. 8 N1
J5
GROSS WT
640.0
RDC
TOTAL FUEL LBS X 1000
243. 4 FUEL +13c TEMP
SAT +10c
MIN FUEL TEMP-37c FUEL TEMP +13c
EICAS and Fuel Synoptic
VALVE ON PRESS
ON
CENTER PUMPS L R
TAT+13c
TO
102.4
21. 7
AFT
583
MAINT DATA PGS
SYS MENU
102.4
PRESS
21. 7
LATCHED MSG ERASE
MAINT CTRL PGS
FUEL MANAGEMENT L
AFT
ON
ON
N1
COMMAND
ENGINE FUEL FEED: FWD MAIN PUMP AFT MAIN PUMP
PRESS
PRESS
ON OPEN
CTR OVRD PUMP
EGT
FUEL SCAV VLV
66. 4
RTN TO TANK VLV
66. 4
STATUS
CLOSED OPEN ON PRESS OFF NO PRESS
FUEL SPAR VALVE
583
PRESS CLOSED
CENTRAL MAINT
AUTO R COMMAND
STATUS
CLOSED CLOSED OFF NO PRESS ON PRESS OFF NO PRESS CLOSED OPEN
CLOSED
CLOSED
OPEN
CLOSED
OPEN OPEN
IN/TRANS CLOSED
CLOSED OPEN
IN/TRANS CLOSED
OPEN OPEN OPEN
OPEN CLOSED OPEN
OPEN OPEN CLOSED
OPEN CLOSED OPEN
CLOSED
OPEN
CLOSED
JETTISON SYSTEM: JETT NOZ VLV
N2
JETT ISOL VLV
BALANCE
2. 0
FF
2. 0
REFUEL/DEFUEL: MN INBD REFUEL VLV
29
ON
OIL PRESS
MN OUTBD REFUEL VLV
29
CTR REFUEL VLV DEFUEL VLV
60
FAULT
OIL TEMP
APU FUEL FEED STATUS COMMAND
60
CLOSED DC PUMP ON
18
OIL QTY
N 1 0. 8
VIB
18
OFF
AC PUMP
CLOSED
CROSSFEED COMMAND STATUS
OPEN PRESS
S/O VLV
VLV
CLOSED
IN/TRANS
NO PRESS PUMP TEMPERATURE
0. 8 N 1
Fuel Control Panel GROSS WT
640.0 SAT +10c
TOTAL FUEL LBS X 1000
243. 4
L FWD MAIN
L AFT MAIN
L CTR OVRD
R FWD MAIN
R AFT MAIN
XXX
XXX
XXX
XXX
XXX
AUTO EVENT MESSAGE
FUEL +13c TEMP
DATE XX XXX XX
R CTR OVRD
XXX
UTC
PREV PAGE
XX:XX:XX
NEXT PAGE
EICAS and Fuel Management Maintenance Page
Fuel System Controls and Indications Controls Controls on the fuel management panel include: • • • •
Forward and aft boost pump switches for each main tank Crossfeed valve switch Left and right override/jettison pump switches for the center tank Balance switch.
Fuel pump and crossfeed valve switch positions go through the common data network (CDN) to the fuel quantity management system (FQMS) application software in the common computing resource (CCR) cabinets. The FQMS controls the pumps and the crossfeed valve. It also monitors the pump pressure switches and valve positions. If there is a disagreement or fault, the FQMS turns on a light on the fuel management panel and sends fault Rev 1.0
data to the common core system (CCS).
the fuel feed system. It includes this information:
Controls on the fuel jettison panel include:
• • • • •
• • •
Left and right nozzle valve switches Fuel to remain selector ARM switch.
The FQMS monitors fuel jettison switch positions through the CDN and calculates the maximum landing weight and time to complete jettison.
The synoptic will also show the fuel system configuration during jettison operations. There is one fuel management maintenance page which shows this information:
Indications
•
The EICAS display shows total fuel quantity. When the jettison system is operating, the EICAS display shows fuel to remain.
• • •
The fuel synoptic display shows a schematic of the fuel system. This schematic shows the configuration of
Fuel tank quantities Fuel pump on/off indication Fuel flow path Crossfeed valve positions Fuel valve positions.
• • •
Engine fuel feed pump and valve status Fuel jettison valve status Refuel/defuel valve status APU fuel feed pump and valve status Crossfeed valve status Fuel pump temperatures Maintenance messages.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
12-11
Fuel Center Tank
Fuel Height Temp Sensor (3) Grp B Fuel Height T Sensors
L Main Tank
R Main Tank Grp A Fuel Height Sensors TAT
+13c TO 102.4
STAT
ELEC
102.4
21 . 7
21 . 7
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR MAINT
DOOR CB
N1
T
T
Fuel Density Sensor (FDS) (2)
583
583 TOTAL FUEL
EGT
215.3
LBS X 1000
66 . 4
L MAIN FWD
66 . 4
R MAIN FWD CROSSFEED
N2
Fuel Compensator Sensor (FCS) (4)
2. 0
33.1
33.2
2. 0
FF
AFT
29
OIL PRESS
AFT
CENTER L
29
R
149.0
N1
A
D
A
A
A
D
B
B
FQDC
D
A
A
D
A
D
B
FQDC
A
D
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
60
N1
GROSS WT
640 . 0
A
SAT
TOTAL FUEL LBS X 1000
+10c
243 . 4 FUEL TEMP
MIN FUEL TEMP
+13c
FUEL TEMP
-37c +13c
FQDC Head Down Display
BOND
BOND
POWER
QTY X 1000
OVERFILL
DISPLAY SELECT
QTY X 1000
QTY X 1000
QTY X 1000
BATTERY J1
J2
J3
J4
J5
J1
J2
J3
J4
J5
Total Cross(X)Check
NORMAL
Fueling Status Center
QTY X 1000
Left
RIGHT
DISPLAY SELECT
VALVES
CENTER VALVES
VALVES
Fueling Status Cross(X)Check
TEST
Total
OPEN OUTBD INBD
ALL VALVES
Right
LOAD SELECT QTY
PANEL
INCREMENT
ENABLE
SYSTEM
DECREMENT
CLOSE
LOAD SELECT FUELING
OPEN RIGHT
LEFT
RDC
RDC
LEFT
INBD
DEFUEL VALVES
OPEN OUTBD
OPEN
OPEN
OPEN
CLOSE
CLOSE
CLOSE
OPEN
CLOSE
MANUAL FUELING
Refuel Control Panel CCR Cabinet (2)
Fuel Quantity Indicating System Features The fuel quantity indicating system (FQIS) measures fuel quantity, calculates fuel weight and shows fuel weight. There are two isolated sensor groups designated A and B. The use of dual redundant FQIS components eliminates the need for fuel measuring sticks on the 787. In each main tank there are: • • • •
Fuel height sensors (14) Fuel height/temperature sensors (1) Fuel compensator sensors (1) Fuel density sensors (1).
The center tank has: • • •
Fuel height sensors (9) Fuel height/temperature sensors (1) Fuel compensator sensors (2).
Rev 1.0
There are also three fuel quantity data concentrators (FQDC) that provide the interface with the common data network (CDN).
The fuel height/temperature sensors are resistive type elements that supply temperature data. The FQMS does these functions:
The signals go via the CDN to the fuel quantity management system (FQMS) application software in the common computing resource (CCR) cabinets.
• • •
Calculates total fuel weight Calculates fuel weight in each tank Monitors the fuel system for faults.
The fuel height sensors supply a capacitance signal that is equal to fuel height at a specific location in a tank. The fuel compensator sensors supply a capacitance signal that is proportional to fuel density. The fuel density sensor is a vibrating element device that measures the fuel density. It is only used during refuel operations.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
12-12
Fuel BOND
BOND
TAT +13c
TO
102.4
POWER
QTY X 1000
OVERFILL
DISPLAY SELECT
QTY X 1000
QTY X 1000
QTY X 1000
STAT
102.4
21. 7
21. 7
HYD
ELEC
GEAR
FUEL
EFIS/DSP
FCTL
AIR
DOOR
MAINT
CB
BATTERY
N1 Total Cross(X)Check Fueling Status Center Left
Fueling Status Cross(X)Check Right TEST Total PANEL SYSTEM
583
NORMAL
LOAD SELECT QTY
ALL VALVES
RIGHT
CENTER
LEFT
VALVES
VALVES
VALVES
OPEN OUTBD INBD
OPEN RIGHT LEFT
INCREMENT
ENABLE
OPEN
DECREMENT
CLOSE
CLOSE
LOAD SELECT FUELING
OPEN INBD OUTBD
OPEN
OPEN
CLOSE
CLOSE
J1
DEFUEL VALVES
J2
J3
J4
J5
EGT
215.3
LBS X 1000
66. 4
L MAIN FWD
66. 4
R MAIN FWD CROSSFEED
RDC
OPEN
583 TOTAL FUEL
CCR Cabinet (2)
QTY X 1000
DISPLAY SELECT
N2
2. 0
33.1
33.2
2. 0
FF
AFT CLOSE
OIL PRESS
29
MANUAL FUELING
AFT
CENTER L
29
R
149.0
Refuel Control Panel (RCP)
60
OIL TEMP
18
OIL QTY
60 18
TOTAL FUEL
GROSS WT
LBS X 1000
640.0 SAT +10c
N1 0. 8
72. 0 FUEL TEMP
0. 8 N1
VIB
GROSS WT
+13c
340 .
FUEL QTY
0.0
380 .
LBS X 1000
640. 0 SAT +10c
FUEL TEMP
33. 0
FUEL QTY
49.5
MAINT DATA PGS
SYS MENU
LATCHED MSG ERASE
MAINT CTRL PGS
33. 0
TEMP
LBS X 1000
640. 0 +10c
380 .
72. 0 FUEL TEMP
SAT
+13c
Fuel Inbalance
3. 5 GROSS WT
234. 0 SAT +10c
XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx
XXXX XXXc
0.0 15 . 0 TOTAL FUEL
XXX. X XXXXX X. XXX
R MAIN
XXX. X XXXXX X. XXX
QUANTITY VOLUME DENSITY
FH CAP
14B
--
14B
FCS A
XXX. XXx XXX. XXx
FCS A
XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX.
9A 10B
--
10B
11A
--
11A
12B
--
12B
13A
--
13A
FCS B
--
XXXX XXXc
VSO SET
2B 3A 4B 5A 6B 7A 8B
VSO SET TEMP
DATE
XXx XXx XXx XXx XXx XXx XXx XXx XXx
FH CAP
XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX.
1A
AUTO EVENT MESSAGE
18.5 FUEL TEMP
VOLUME DENSITY
FCS B
--
FUEL QTY
LBS X 1000
XXX. X XXXXX X. XX
UPLIFT DENSITY CENTER QUANTITY
LATCHED MSG ERASE
MAINT CTRL PGS
FUEL QTY
CENTRAL MAINT
AUTO
PG 2 OF 2
US STANDARD UNITS
UPLIFT VOLUME
XXXc
FH CAP
XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX.
TOTAL FUEL
GROSS WT
XXX. X
L MAIN
XXX. X XXXXX X. XXX
Fuel In Center Tank
0.0
MAINT DATA PGS
SYS MENU
PG 1 OF 2
UPLIFT QUANTITY TOTAL FUEL
115.0 FUEL TEMP +13c
FUEL QTY
CENTRAL MAINT
AUTO
US STANDARD UNITS
TOTAL FUEL
LBS X 1000
340 .
-37c +13c
+13c FUEL QTY
365 . 0 SAT +10c
MIN FUEL TEMP FUEL TEMP
72. 0
Normal Indication On Grd
GROSS WT
243. 4 FUEL TEMP +13c
EICAS and Fuel Synoptic
TOTAL FUEL
GROSS WT
TOTAL FUEL LBS X 1000
640.0 SAT +10c
Normal Indication In Air
1A 2B 3A 4B 5A 6B 7A 8B 9A
TEMP
1 7 SEP 1 3
UTC
PREV PAGE
XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx
TOTAL FUEL TEMP LOAD SEL QTY
XXX. X XXXc XXX. X
L MAIN CROSSCHECK A XXX . X CROSSCHECK B XXX . X
L MAIN FH LOZ/S FH RES
XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX.
X Xx X Xx X Xx X Xx X Xx X Xx X Xx X Xx X Xx X Xx X Xx X Xx X Xx X Xx X Xx
--
XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx --
RFL PNL DOOR RFL PNL BAT SW RFL VLV MAN POS L RFL VLV MAN POS R
CENTER FH LOZ/S FH RES
9A
XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX.
10B
--
--
10B
11A
--
--
11A 12B
1A 2B 3A 4B 5A 6B 7A 8B
--
--
13A
--
--
14B FCS A FCS B
--
--
XXX. XXx XXX. XXx
CLOSED NORM OPEN CLOSED OPEN OPEN
RFL VLV MAN POS C
10 : 10 : 19
AUTO EVENT MESSAGE
NEXT PAGE
XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx
12B
XXXX XXXc
RFL VLV ALL POS
XXx XXx XXx XXx XXx XXx XXx XXx XXx
DATE
XXXXXx XXXXXx
CENTER
R MAIN
XXX . X XXX . X XXX . X XXX . X
R MAIN FH LOZ/S FH RES
FCS A
XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX.
FCS B
--
1A 2B 3A 4B 5A 6B 7A 8B 9A
13A 14B
XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx XXXXXx --
CLOSED NOT ACTIVE NOT ACTIVE ACTIVE NOT ACTIVE
DFL SW POS MAN RFL MODE BAT RFL MODE AUTO RFL MODE DFL MODE
XX XXX XX
XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx XXx
UTC
10 : 10 :19
PREV PAGE
NEXT PAGE
+13c
Low Fuel
Fuel Quantity Maintenance Pages
Fuel Quantity Indications Features
•
The fuel quantity indications are shown at the lower right of the EICAS display on the head down displays (HDD).
These fuel indications are shown on the synoptic display:
Normally in flight, the EICAS fuel display shows: • • • •
Gross weight Total fuel Static air temperature (SAT) Fuel temperature.
The expanded fuel quantity indications are shown when: • • • • •
Airplane is on the ground with engines shut down Fuel configuration EICAS message displayed Fuel low EICAS messages displayed Fuel imbalance EICAS message displayed Crossfeed valve is open
Rev 1.0
• • • •
Balance system is in operation.
Total fuel quantity Individual tank quantities Minimum fuel temperature Fuel temperature.
The refuel control panel (RCP) shows: • • •
Total fuel quantity Load selected fuel quantity Individual tank quantities.
The fuel quantity maintenance pages show this fuel data: • • • • • • • • • • • • •
Total fuel quantity Fuel temperature Uplift fuel quantity Uplift fuel volume Uplift fuel density Individual tank quantities Individual tank volumes Individual tank densities Tank sensor capacitance values Volumetric shutoff values EICAS messages Refuel/defuel system status Sensor impedance/resistance values.
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12-13
Fuel
Nitrogen Generation System - Introduction Features The nitrogen generation system (NGS) makes nitrogen enriched air (NEA) that is sent to the airplane fuel tanks. This is done to decrease the tank flammability. The NGS uses passenger cabin exhaust air to produce the NEA. There are no controls for the NGS as it is a fully automatic system. The NGS normally operates if the airplane is on the ground with the APU running, during taxi and during flight. It does not operate during main engine start or from takeoff to flaps up.
Rev 1.0
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12-14
Fuel Compressor Inlet Muffler
Cabin Air
ECS Ram Air
M
CMSC (2) Control Logic
Cabin Shutoff Valve
Ground Cooling Valve M
Ram Duct Check Valve
Stator Cooling Check Valve
CCR Cabinet (2)
M
Motor Driven Compressor Air Filter
P
T
PRIMARY DISPLAY SYSTEM
S Air Separation Module Heat Exchanger
J1
J2
J3
J4
Head Down Display
T
J5
M
RDC
Ejector Ram Exhaust Muffler
NGS Pack Assembly
Control Logic ODS Controller
O2 Flow
Ram Air Exhaust Overboard
NEA Flow
Drain Valve
Spar-Mounted Check Valve
M Orifice
Isolation Valve Adapter
M Orifice
Isolation Valve
Orifice Isolation Valve
Isolation Valve
M In Line Check Valve
Piccolo Tube
Left Main Tank
Center Tank Jet Pump (Ejector)
Right Main Tank
Center Tank
Surge Tank
Piccolo Tube
Surge Tank
Nitrogen Generation System Features The nitrogen generation system (NGS) filters out oxygen and produces nitrogen enriched air (NEA). The NEA is then distributed to all three fuel tanks replacing the atmospheric air with NEA. The NGS has these components: • • • •
Control system NGS Pack Distribution system Structural thermal protection system.
The NGS control system is a software application in the right common computing resource (CCR) cabinet. The NGS pack produces the NEA. It has these components: •
Electric motor driven two stage compressor
Rev 1.0
• • •
Heat exchanger Ram air cooling system Air separation module (ASM).
Some of the air from the first stage is also routed through the motor compressor stator for cooling purposes.
The distribution system sends the NEA to the fuel tanks. Three isolation valves control the flow of the NEA in to the respective tanks. Check valves prevent fuel vapors from going back to the ASM.
The air from the second stage is now sent through a combined air filter and ozone converter before entering the ASM.
The structural thermal protection system detects any hot air leaks from the NGS pack. If there is a motor compressor overheat or a hot air leak, the NGS will shut down.
The ASM is made up of five individual units. Each unit consists of numerous hollow fibers, each with a selective membrane designed to allow nitrogen to easily pass through while other gases such as oxygen cannot.
Operation The air first goes through the NGS shutoff valve to the motor driven compressor. The output from the first stage of the compressor is cooled in the heat exchanger and sent to the second stage of the motor driven compressor.
The oxygen enriched air is vented overboard through the ram air exhaust and the NEA is sent to the distribution system. The distribution system sends the NEA through a check valve and then via three isolation valves to the fuel tanks.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
12-15
Auxiliary Power Unit
Auxiliary Power Unit
13
Auxiliary Power Unit
13
Auxiliary Power Unit Introduction
DUAL OPERATING MODES
•
Auxiliary Power System
The auxiliary power unit (APU) provides electrical power for airplane systems on the ground or in flight.
The APU may operate in either the attended or unattended mode.
•
Fuel System
•
Lubrication System
•
Ignition and Starting System
•
Control and Indication
ELECTRICAL POWER There are two 225 kVA APU starter generators that can supply electrical power up to the service ceiling of the airplane. EDUCTOR COOLING SYSTEM The APU eductor air/oil cooling system replaces the more usual mechanical fan.
In the attended mode, only safety related faults cause automatic protective shutdowns. In the unattended mode, all faults that may damage the APU cause protective shutdowns. OPERATIONAL HISTORY RECORDING A data memory module records APU operation data.
AUTOSTART The APU automatically starts if the airplane is in the air and only one variable frequency starter generator is on line. FULL AUTHORITY DIGITAL ELECTRONIC CONTROL The APU control system uses microprocessor electronics to supply automatic, full-authority digital electronic control for all APU operating conditions.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
13-1
Auxiliary Power Unit
ELECTRICAL
IFE/PASS CABIN/ SEATS UTILITY
Hamilton Sundstrand A United Technologies Company
SAN DIEGO, CA US CAGE 55820
APU CONTROLLER (APUC)
ON
ON
OFF
OFF
BATTERY OFF
ON
APU GEN L R
CIC
FWD EXT PWR L R
SER 0921
START
OFF
PNR 70000035H01
MFR 55820
APU ON
ON
ON
OFF
OFF
FAULT
AFT EXT PWR
DMF
MODIFICATION PLATE
ON
ON
ON
AVAIL
AVAIL
AVAIL
OOOOOOOOOOOOOOOO OOOOOOOOOOOOOOOO
AC BUSES GEN CTRL L1 L2
GEN CTRL R1 R2
ON
ON
ON
ON
OFF
OFF
OFF
OFF
DRIVE
DRIVE
DRIVE
DRIVE
L1
L2
R1
R2
DRIVE DISC
Auxiliary Power System Features
APU CONTROLLER
INLET SENSOR MODULE
The auxiliary power unit (APU) supplies electrical to the airplane. The APU can start at all altitudes up to 43,100 feet. Electrical power is available up to 43,100 feet.
The APU controller (APUC) controls and monitors all phases of APU operation. It also stores system and fault information. System and fault information shows on the head down displays (HDD) and maintenance laptop (ML).
An inlet sensor module (ISM) records maintenance data in a non volatile memory (NVM). The ISM stores this type of information:
The APU is a Hamilton Sundstrand APS5000A. It is located in the tailcone of the airplane. The APU has these features: • • • •
Single stage centrifugal compressor Reverse flow annular combustor Two stage axial turbine Accessory gearbox.
Rev 1.0
The APUC can also initiate an APU protective shut down to prevent damage to the APU.
• • • • • •
APU hours APU cycles Pressure data Temperature data Speed data Exhaust gas temperature data.
The APUC is in the E12 rack in the bulk cargo compartment.
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13-2
Auxiliary Power Unit Primary Manifold
APU Air Inlet
Secondary Manifold Exhaust
Inlet Sensor Module Fuel Nozzles
Right APU Starter Generator
Oil Cooler
Left APU Starter Generator Oil Filter Oil Fill Port
APU Components - Left Side Features The APU has these components on the left side: • • • • • •
Left APU starter generator (ASG) Inlet sensor module Oil fill port Oil cooler Fuel nozzles Fuel manifolds.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
13-3
Auxiliary Power Unit Inlet Plenum
Inlet Screen
Exhaust
Starter Generators
Oil Cooler Drain Combustor Drain
FOHE
Fuel Module
APU Components - Right Side Features The APU has these components on the right side: • • • • •
Oil cooler drain Combustor drain Fuel oil heat exchanger (FOHE) Fuel module Right starter generator.
Rev 1.0
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13-4
Auxiliary Power Unit Engine Compressor
Gearbox
Air Inlet
Turbine
Exhaust
Combustor
APU Engine - Introduction Features The APU engine supplies power to operate the APU starter generators (ASG). The APU engine has these main sections: • • • •
Accessory gearbox Single stage engine compressor Reverse flow annular combustor Two stage axial flow turbine.
All the components in the engine that turn are on a common shaft. The shaft turns the accessory gearbox. The accessory gearbox turns the ASGs. An inlet screen prevents foreign object damage (FOD) to the APU compressor.
Rev 1.0
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13-5
Auxiliary Power Unit STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
P5 Electrical Panel
PRESS
OIL PRESS J2
J3
J4
L
C
R
1.00 4950
1.00 4930
1.00 4950
APU
ELECTRICAL J1
EGT 420 C RPM 99.9 100 PSI OIL TEMP 76 C OIL QTY 4.25
J5
LIQUID COOLING
OXYGEN
BATTERY
RDC
ON
APU ON OFF
CCR Cabinet (2)
START
CREW PRESS 1850
QTY
L
R
0.90
0.90
STATUS MESSAGES
OFF DISCH
A P U
FIRE/ OVHT TEST
LATCHED MAINT MAINT SYS MENU DATA PGS MSG ERASE CTRL PGS
CB
HYDRAULIC QTY
APU APU APU APU APU APU APU APU
BAT BAT GEN GEN GEN GEN GEN GEN
DC-V 32 DC-A 0 L AC-V 237 L FREQ 401 L LOAD0.00 R AC-V 236 R FREQ 402 R LOAD0.00
APU FUEL FEED COMMAND STATUS OPEN S/O VLV OPEN NO PRESS DC PUMP OFF AC PUMP ON PRESS APU OPER HOURS256 62 APU STARTS
STATUS CODE BIT# 1 5 STATUS 1 [1000] [XX-X ] STATUS 2 [001X] [000- ] STATUS 3 [0000] [1111 ] STATUS 4 [1011] [0010 ] STATUS 5 [1001] [0100 ]
FAULT
DATE 17 SEP 13
Hamilton Sundstrand A United Technologies Company SAN DIEGO, CA US CAGE 55820
APU Fire Handle (P5)
CENTRAL MAINT
AUTO
APU APUC MODE RUNNING SPEED SENSOR 1 99.9 SPEED SENSOR 2 99.9 SPEED SELECT 99.9 CORRECTED SPEED99.9 EGT THERCOUPLE 1 341 EGT THERCOUPLE 2 340 EGT SELECT 341 OIL PRESS 100 OIL TEMP 56 OIL FLT DELTA P 40 OIL QTY 4.50 GEN L FLT DELTA P 74 GEN R FLT DELTA P 75 INLET PRESS 14.50 11 INLET TEMP FUEL FLT DELTA P 3.0 FUEL CTRL CMD 302 FUEL CTRL FLOW 302 APU DOOR COMMANDOPEN APU DOOR POSITION OPEN
PREV MENU
M
APU CONTROLLER (APUC)
PRINT
SEND
RECORD
UTC 10:18:09
PREV PAGE
NEXT PAGE
Head Down Display
PNR 70000035H01 CIC
MFR 55820 SER 0921 DMF
MODIFICATION PLATE OOOOOOOOOOOOOOOO OOOOOOOOOOOOOOOO
APU Controller
PMG Hot Battery Bus
Fuel Control Pump Motor Controller
S Main Fuel Manifold (Secondary)
APU Fuel/ Oil HX
Flow Divider
M S
Start Fuel Manifold (Primary) APU Fuel SOV Fuel Module
APU Fuel System bypasses the fuel when it is at the correct temperature.
Features The APU normally receives fuel from the left main tank but can receive fuel from each tank with the use of the applicable fuel pumps and crossfeed valve. These are the main components of the fuel system: • • • • •
Fuel oil heat exchanger (FOHE) Fuel module unit (FMU) Primary (start) fuel manifold Secondary (main) fuel manifold Fuel nozzles.
The APU fuel shutoff valve is controlled by the APU controller (APUC) and allows fuel to flow to the FOHE. The FOHE uses APU oil to increase the fuel temperature before it enters the FMU. The FOHE has a temperature sensing valve that
Rev 1.0
The FMU pressurizes and meters the fuel to the fuel manifolds. It has these components: • • • • • •
Fuel pump motor controller Two stage fuel pump DC electric motor Primary fuel solenoid valve Secondary fuel solenoid valve Flow divider.
The APU permanent magnet generator (PMG) supplies power to the FMU after APU start and during APU operation. For the start, the FMU uses the hot battery bus power. The APUC sends control data to the motor controller in the FMU. The motor controller controls the speed of the fuel pump which controls the APU speed.
The output of the fuel pump goes to the primary (start) fuel manifold and the flow divider. The flow divider is a spring loaded check valve. It opens when the fuel pressure is more than 87 psi to allow fuel in to the secondary (main) fuel manifold. The primary and secondary fuel valve solenoids are controlled by the APUC to open and allow fuel to the nozzles. There are six duplex nozzles and six simplex nozzles. The duplex nozzles are connected to both the primary and secondary fuel manifolds. The simplex nozzles are only connected to the secondary fuel manifold.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
13-6
Auxiliary Power Unit Hamilton Sundstrand A United Technologies SAN DIEGO, CA US CAGE APU CONTROLLER (APUC)
ELECTRICAL
STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
SYS MENU
MAINT DATA
ON
OFF
APU ON
START
OFF
QTY PRESS
MFR 55820 SER 0921 DMF
L
C
R
1.00 4950
1.00 4930
1.00 4950
APU OIL PRESS
MODIFICATION PLATE OOOOOOOOOOOO OOOOOOOOOOOO
J1
J2
J3
J4
J5
CCR Cabinet (2)
RPM 99.9 EGT 420 C 100 PSI OIL TEMP 76 C OIL QTY 4.25 LIQUID COOLING
OXYGEN CREW PRESS 1850
QTY
L
R
0.90
0.90
STATUS MESSAGES
FAULT
RDC
P5 Electrical Panel APUC
LATCH RESET
TEST
XXX.X XXX.X SPEED SENSOR 2 XXX.X SPEED SELECT CORRECTED SPEED XXX.X XXXX EGT THERCOUPLE 1 XXXX EGT THERCOUPLE 2 XXXX EGT SELECT OIL PRESS XXX XXX OIL TEMP XXX OIL FLT DELTA P XX.XX LO OIL QTY XXX OIL SUMP TEMP X.X GEN L FLT DELTA P X.X GEN R FLT DELTA P XX.XX INLET PRESS X.X INLET TEMP XX.X FUEL FLT DELTA P XXX FUEL PRESS XXXX FUEL CTRL CMD XXX FUEL CTRL SPEED APU DOOR COMMAND CLOSE APU DOOR POSITION CLOSED SPEED SENSOR 1
AUTO MESSAGE PREV MENU
PRINT
DATE
DATA LINK
ECB AUTO
APU APUC MODE
HYDRAULIC
CIC
MAINT CNTRL
CB
PNR 70000035H01
BATTERY
APU BAT DC-V APU BAT DC-A APU GEN L AC-Y APU GEN L FREQ APU GEN L LOAD APU GEN R AC-V APU GEN R FREQ APU GEN R LOAD
XX XXX XXX XXX X.XX XXX XXX X.XX
APU FUEL FEED COMMAND STATUS S/O VLV DC PUMP AC PUMP
CLOSED CLOSED -PRESS CLOSED CLOSED
STATUS CODE BIT# 1 5 STATUS 1 STATUS 2 STATUS 3
XXXX XXXX XXXX
APU OPER HOURS APU STARTS
XX XXX XX ERASE
UTC
PREV PAGE
XX - X XXXXXXX XXXXXX XXXXX
XX:XX:XX NEXT PAGE
Head Down Display
Starter/ Generator (2)
APU Oil Press Regulator Vlv
Cold Start Relief Vlv APU Oil Press Relief Vlv
APU Oil Pump De-prime Vlv
APU Fuel/ Oil HX
M
Oil Level Sight Gage
APU Combustor Drain Valve
APU Oil Cooler
Gearbox
APU Lubrication System Features The APU lubrication system removes heat and lubricates these components: • • •
APU starter generators (ASG) APU gearbox APU bearings.
The lubrication system has these components: • • •
Supply and scavenge pumps Oil filters Pressure, temperature and quantity sensors.
The APU oil supply is in the gearbox sump. Oil servicing is through a pourtype fill port. A sight glass shows oil quantity. A transmitter sends oil quantity data to the APUC. The dual element supply pump draw oil from the gearbox sump through an internal filter. The pressurized oil goes through the APU fuel oil heat exchanger (FOHE) to the oil cooler. The cooled and filtered pressurized oil goes through another external supply filter to the bearings, the ASGs and the accessory section gearbox.
These are the other lubrication system components:
The oil pressure valve is used to regulate system pressure.
• • •
One element in the scavenge pump draws oil from the aft bearing. The two other elements in the scavenge pump draw oil from the ASGs and filter it before it is returned to the gearbox sump.
Oil cooler Magnetic chip collector/drain plug Oil fill port and sight gage.
Rev 1.0
The APU exhaust gas operates an eductor that pulls APU compartment air through the oil cooler.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
13-7
Auxiliary Power Unit STAT
ELEC
GEAR
L
P5 Electrical Panel
QTY 1.00 PRESS 4950
FUEL
EFIS/DSP
AIR
DOOR
MAINT
HYDRAULIC C
1.00 4930
OXYGEN
APU ON
BATTERY OFF
J1
START
J2
J3
J4
J5
CREW PRESS1850
CCR Cabinet (2)
RDC
1.00 4950
OFF
LIQUID COOLING L R QTY 0.90 0.90 STATUS MESSAGES
LATCHED MAINT MAINT SYS MENU DATA PGS MSG ERASE CTRL PGS
CB
R
APU RPM 99.9 EGT 420 C OIL PRESS100 PSI OIL TEMP 76 C OIL QTY 4.25
ELECTRICAL
ON
HYD
FCTL
APU Air Inlet Door Posn Sw
M
A United Technologies Co
APU APU APU APU APU APU APU APU
BAT BAT GEN GEN GEN GEN GEN GEN
DC-V 32 DC-A 0 L AC-V 237 L FREQ 401 L LOAD0.00 R AC-V 236 R FREQ 402 R LOAD0.00
APU FUEL FEED COMMAND STATUS OPEN S/O VLV OPEN DC PUMP OFF NO PRESS AC PUMP ON PRESS APU OPER HOURS256 62 APU STARTS
STATUS CODE BIT# 1 5 STATUS 1 [1000] [XX-X ] STATUS 2 [001X] [000- ] STATUS 3 [0000] [1111 ] STATUS 4 [1011] [0010 ] STATUS 5 [1001] [0100 ]
FAULT
Hamilton Sundstrand
CENTRAL MAINT
AUTO
APU APUC MODE RUNNING SPEED SENSOR 1 99.9 SPEED SENSOR 2 99.9 SPEED SELECT 99.9 CORRECTED SPEED 99.9 EGT THERCOUPLE 1 341 EGT THERCOUPLE 2 340 EGT SELECT 341 100 OIL PRESS 56 OIL TEMP OIL FLT DELTA P 40 OIL QTY 4.50 GEN L FLT DELTA P 74 GEN R FLT DELTA P 75 14.50 INLET PRESS 11 INLET TEMP FUEL FLT DELTA P 3.0 FUEL CTRL CMD 302 FUEL CTRL FLOW 302 APU DOOR COMMAND OPEN APU DOOR POSITION OPEN
DATE 17 SEP 13 UTC10:18:09 PREV MENU
PRINT
SEND
RECORD
PREV PAGE
NEXT PAGE
Head Down Display
SAN DIEGO, CA US CAGE 55820
APU CONTROLLER (APUC) PNR 70000035H01 CIC
MFR 55820 SER 0921 DMF
Speed Control MODIFICATION PLATE OOOOOOOOOOOOOOOO OOOOOOOOOOOOOOOO
CMSC
Ignition Exciter
ASG
APU Controller
ASG
BPCU
Speed Control
APU Fuel/ Oil HX
CMSC Main Fuel Manifold (Secondary)
Combustor Drain Valve
Start Fuel Manifold (Primary) FMU
APU Ignition and Start System Features The ignition and starting system supplies the ignition source and starts the APU acceleration. These are the components of the ignition and starting system: • • •
APU starter generators (ASG) Ignition exciter Dual ignitors.
The APU is started by moving the APU selector to the START position and releasing it to the ON position. The APU will also perform an auto start if three variable frequency starter generators (VFSG) are off line at the same time and the airplane is in the air. When the start has been initiated, the APU controller (APUC) will send a start command to the bus power control unit (BPCU). The BPCU will Rev 1.0
conmmand one common motor start controller (CMSC) to go to the APU start mode.
the right ASG is the primary but when the airplane is on the ground, the BPCU will alternate between the two ASGs based on date.
The CMSC will provide the APUC commanded torque value to the ASG and the APU will start to rotate. At 3 percent rotational speed, the APUC sends power to the ignition unit. The ignitors supply the spark to the combustor. Initially only one ignitor is energized. If there is no light off after 15 seconds, both ignitors are energized. At 7 percent, the APUC commands the fuel module unit (FMU) to start fuel flow to the combustor. At 50 percent or self sustaining speed, the APUC sends a stop command to the CMSC and disables the ignition unit. Only one of the two ASGs are needed to start the APU. In the air,
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
13-8
Auxiliary Power Unit STAT APU BOTTLE DISCHARGE
ELEC
GEAR
HYD
EFIS/DSP EFIS/DSP
FCTL
APU FIRE
ELECTRICAL
IFE/PASS CABIN/ SEATS UTILITY ON
ON
OFF
OFF
OFF
ON
APU GEN L R
FWD EXT PWR L R
ON
FIRE BOTTLE ARMED
NWW LIGHTS
CB
NLG DOORS
SERVICE INPH OFF
CLOSE
ARM
OFF
NLG DOOR UNSAFE LIGHT PRESS TO TEST
QTY PRESS
L 0.72 RF
C 0.39 LO
4950
R 1.20 OF
4950
4960
FAULT
ON
ON
ON
AVAIL
AVAIL
AVAIL
RPM
100.1
OIL PRESS 65 PSI OXYGEN
ARM
AC BUSES GEN CTRL R1 R2
ON
ON
ON
ON
OFF
OFF
OFF
OFF
DRIVE
DRIVE
DRIVE
DRIVE
L1
L2
R1
R2
FWD
AFT
ARMED
ARMED
FWD
AFT
DISCH
A P U L
FIRE/ OVHT TEST
DISCH
CREW PRESS
1950
EGT
358 C
OIL TEMP 105 C
CARGO FIRE APU BTL DISCH
GEN CTRL L1 L2
APU
P40 Service and APU Shutdown Panel
AFT EXT PWR
DRIVE DISC
MAINT
HYDRAULIC
START FLIGHT INPH
OFF
DOOR
FLIGHT DECK CALL SW
APU ON
OFF
ON
AIR
APU FIRE SHUTDOWN
BATTERY
OFF
FUEL
QTY
OIL QTY 7.6
LIQUID COOLING L R 0.37 LO 1.00
STATUS MESSAGES
APU START SYS APU APU CONTROL
DISCH
ENGINE
R
EEC MODE ART TITLE
P5 Electrical Panel
START
NORM
NORM
ALTN
ALTN
L NORM
START START
R NORM
P5 APU and Cargo Fire Control Panel
APU Control and Indications Features
INDICATION
CONTROL
The EICAS display can show these APU messages:
The APU selector is on the P5 electrical panel. This selector is used for normal APU start and shutdown. The APU controller (APUC) controls these APU functions: • • • • • • •
Starting and ignition Fuel control Normal shutdowns Protective shutdowns APU indications Data storage Fault reporting.
The APU fire switch on the P5 overhead panel or the APU fire shutdown switch on the P40 service and APU shutdown panel are used for emergency shutdown.
Rev 1.0
• • • •
There is a fault annunciator below the APU selector which comes on when the APU does a protective shutdown.
APU LIMIT (caution level) APU SHUTDOWN (advisory) APU RUNNING (memo) APU COOLDOWN (memo).
The status page shows this APU data: • • • • •
Speed Exhaust gas temperature (EGT) Oil pressure Oil temperature Oil quantity.
These status messages can show: • • • • • •
APU APU CONTROL APU DOOR APU OIL QUANTITY APU REMOTE SHUTDOWN APU START SYSTEM.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
13-9
Auxiliary Power Unit ELECTRICAL
IFE/PASS CABIN/ SEATS UTILITY ON
ON
OFF
OFF
BATTERY OFF
ON
APU ON
START
100% Governed Speed
100%
OFF
FWD EXT PWR L R
Electric Power Available
95%
APU GEN L R
FAULT
ON
ON
OFF
OFF AFT EXT PWR
ON
ON
ON
AVAIL
AVAIL
AVAIL AC BUSES
GEN CTRL L1 L2
GEN CTRL R1 R2
ON
ON
ON
ON
OFF
OFF
OFF
OFF
DRIVE
DRIVE
DRIVE
DRIVE
L1
L2
R1
R2
DRIVE DISC
1. Battery Switch ON 2. APU Selector to the START position and release to ON 3. Air inlet door open 4. APU fuel shutoff valve opens 5. DC Fuel pump turns on (battery start)/left aft ac fuel pump turns on (ac power available) 6. Ignition Unit energizes 7. Starter-Generator Energizes
50%
Starter-Generator and Ignition Unit De-energize
35%
Secondary Fuel (airplane in the air)
15% 7% 3%
Secondary Fuel (airplane on ground) Primary Fuel Ignition Energizes 90 Seconds (Std Day)
APU Operation - Start Features
APU START
•
The APU can be started up to an altitude of 43,100 feet (13,137 meters).
The APU selector is moved to the START position and released. This sends a signal to the APUC. The APUC then opens the APU fuel shutoff valve and the APU air inlet door.
•
The APU controller (APUC) controls these components: • • • • •
APU inlet door APU fuel shutoff valve APU fuel Ignition APU start system.
APU SEQUENCE The APUC controls this APU start sequence:
PRESTART The battery switch must be ON before you can start and operate the APU. If AC power is available, the left aft fuel boost pump turns on automatically. If the APU is started using battery only, the APU dc pump turns on. This ensures that the APU receives pressurized fuel. Rev 1.0
When the air inlet door is fully open, the door switch sends a door fully open signal to the APUC.
•
• •
• •
•
At 15 percent speed, the fuel module meters secondary fuel to the APU if the airplane is on the ground At 35 percent speed, the fuel module meters secondary fuel to the APU if the airplane is in the air At 50 percent speed, the ASG and ignitor deenergizes At 95 percent speed, the APU can supply electrical power and air The APU accelerates to and stays at governed speed.
At 0 percent speed for start or 7 percent speed for restart, the APUC energizes the APU starter generator (ASG) At 3 percent speed, one igniter is energized At 7 percent speed, the fuel module meters primary fuel to the APU
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
13-10
Auxiliary Power Unit APU Selector to OFF RPM
APU Starter Generators Unloaded
Airplane In the Air Cooldown
100% Airplane On the Ground Cooldown
ELECTRICAL
IFE/PASS CABIN/ SEATS UTILITY ON
ON
OFF
OFF
BATTERY OFF
ON
APU ON
Fuel Metering Valve Stops Fuel Flow (Overspeed Tests) APU Fuel Shutoff Valve Closes Fuel Pumps Shut Down If Not Necessary
START
OFF APU GEN L R
FWD EXT PWR L R
ON
ON
OFF
OFF
FAULT
AFT EXT PWR
ON
ON
ON
AVAIL
AVAIL
AVAIL AC BUSES
GEN CTRL L1 L2
GEN CTRL R1 R2
ON
ON
ON
ON
OFF
OFF
OFF
OFF
DRIVE
DRIVE
DRIVE
DRIVE
L1
L2
R1
R2
DRIVE DISC
Air Inlet Door Starts to Close 15%
20
120
Time (Sec)
APU Operation - Shutdown Features The APU controller (APUC) controls the APU shutdown. There are two types of shutdown, normal and protective. When the APU selector is set to OFF, an OFF signal is sent to the APUC. These steps occur when the APU is selected OFF: •
•
•
•
On the ground, the APU maintains governed speed for 20 seconds On the ground after 20 seconds, the APU starter generators (ASG) are unloaded and the ready to load signal is removed On the ground, the APU decelerates to approximately 80 percent The 100 second cooldown timer is started.
Rev 1.0
When the cooldown period has ended, the APUC does a test of the overspeed shutdown functions to shut down the APU. The APU fuel shutoff valve closes and the fuel module stops fuel flow to the APU. During the cooldown period, if the APU selector is put to the ON position, the APU will continue to operate. At 15 percent speed, the APU air inlet door starts to close. Three minutes after the APU selector is set to the OFF position, the APUC shuts down.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
13-11
Auxiliary Power Unit
ELECTRICAL TAT
IFE/PASS CABIN/ SEATS UTILITY ON
BATTERY
ON
OFF
OFF
ON
APU ON
+13c TO 102.4
583
OFF
AVAIL
J2
J3
J4
J5
OFF
AVAIL AC BUSES GEN CTRL R1 R2 ON
ON
ON
OFF
OFF
OFF
OFF
DRIVE
DRIVE
DRIVE
DRIVE
L1
L2
R1
R2
DOOR CB
2. 0
FIRE/ OVHT TEST
R MAIN FWD
33.1
33.2
2. 0
FF
AFT
29
OIL PRESS
29
60
OIL TEMP
60
18
OIL QTY
18
0. 8
VIB
0. 8
AFT
CENTER L
R
FLIGHT DECK CALL SW FIRE BOTTLE ARMED
NWW LIGHTS
FLIGHT INPH
SERVICE INPH
NLG DOORS OFF
CLOSE
ARM
OFF
NLG DOORS UNSAFE LIGHT PRESS TO TEST
N1
149.0
N1
GROSS WT
APU Fire
215.3
L MAIN FWD
640 . 0
ON
AIR MAINT
CROSSFEED
DISCH
A P U
66 . 4 N2
APU FIRE SHUTDOWN
RDC
ON
GEN CTRL L1 L2
FUEL
EFIS/DSP
583
66 . 4
CCR Cabinet (2)
APU BOTTLE DISCHARGE APU FIRE
AFT EXT PWR
AVAIL
HYD
LBS X 1000
FAULT
ON J1
ON
FCTL
EGT
APU BTL DISCH
APU GEN L R
ON
ELEC
GEAR
TOTAL FUEL
OFF
FWD EXT PWR L R
21. 7 N1
OFF
ON
STAT
102.4
21. 7 START
P40 Service and APU Shutdown Panel
SAT
+10c
TOTAL FUEL LBS X 1000
243 . 4 FUEL TEMP
MIN FUEL TEMP
+13c
FUEL TEMP
-37c +13c
Head Down Display DRIVE DISC
Protective Shutdown Conditions
P5 Electrical Panel
Attended Modes - APU Overspeed - Loss of Overspeed Protection - APU Fire - Air Inlet Fire/Overheat - APU Speed Droop - APUC Internal Failure - Loss of Power to APUC - Air Inlet Door Failure - No acceleration - No rotation - No flame
Hamilton Sundstrand
A United Technologies Company SAN DIEGO, CA US CAGE 55820
APU CONTROLLER (APUC) PNR 70000035H01 CIC
MFR 55820 SER 0921 DMF
MODIFICATION PLATE OOOOOOOOOOOOOOOO OOOOOOOOOOOOOOOO
Unattended Mode All ATTENDED MODES plus: - Loss of EGT - High EGT - Loss of fire protection - Generator oil filter bypass - Oil low pressure - Oil high temperature - Fuel high temperature
APU Controller
APU Operation - Protective Shutdown Features • A protective shutdown prevents damage to the APU or the airplane. The APU controller (APUC) controls the automatic protective shutdown of the APU. If the APUC finds a fault, it does a protective shutdown. These are two modes of APU automatic shutdown protection, the attended mode and the unattended mode. The unattended mode is when the airplane is on the ground and the engines are not running. The attended mode is enabled when a main engine is started. These are the flight deck effects when a protective shutdown occurs: • •
Fault light on the P5 electrical panel EICAS message APU
Rev 1.0
SHUTDOWN displayed Status message APU displayed.
When a protective shutdown occurs, there is no cooldown period and the APUC performs these functions: • • •
Fuel module solenoid valves close APU fuel shutoff valve closes APU inlet door closes.
These conditions will cause a protective shutdown in the attended mode: • • • • • • • • • •
Overspeed Loss of overspeed protection Fire Air inlet overheat/fire Speed droop APUC power loss Air inlet door failure No acceleration during start No rotation during start No flame during start.
These conditions will cause a protective shutdown in unattended mode: • • • • • • • •
All attended mode conditions Loss of EGT signal High EGT Loss of fire protection Generator oil filter bypass Oil low pressure Oil high temperature Fuel high temperature.
In attended mode, these conditions will cause the EICAS caution message APU LIMIT to be displayed. The flight crew can manually shut down the APU in an emergency by using the APU fire switch on the P5 overhead panel. Alternatively, the APU can be shut down from the P40 service and APU shutdown panel on the nose landing gear.
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13-12
Auxiliary Power Unit MINS RADIO BARO FPV
MTRS
RST
STD
L
R
SYS
CDU
INFO
CHKL
COMM
ND
ND PLAN
RANGE
MAP
MENU
EICAS
CTR
CANC/RCL TFC
WXR
TERR
ENG
EFIS/DSP
LOWER MFD SYS CDU INFO CHKL COMM
ND
1
2
3
4
5
6
7
8
9
.
0
+/-
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
SP
/ DEL CLR
PREV PAGE
NEXT PAGE
MAINT DATA PGS
SYS MENU
MFD
BARO IN HPA
E N T E R
LATCHED MSG ERASE
APUC MODE SPEED SENSOR 1 SPEED SENSOR 2 SPEED SELECT CORRECTED SPEED EGT THERCOUPLE 1 EGT THERCOUPLE 2 EGT SELECT OIL PRESS OIL TEMP OIL FLT DELTA P OIL QTY GEN L FLT DELTA P GEN R FLT DELTA P INLET PRESS INLET TEMP FUEL FLT DELTA P FUEL CTRL CMD FUEL CTRL FLOW APU DOOR COMMAND APU DOOR POSITION
RUNNING 99.9 99.9 99.9 99.9 341 340 341 100 56 40 4.50 74 75 14.50 11 3.0 302 302 OPEN OPEN
EXEC
CURSOR CONTROL
PREV MENU
PRINT
APU APU APU APU APU APU APU APU
SEND
BAT BAT GEN GEN GEN GEN GEN GEN
DC-V DC-A L AC-V L FREQ L LOAD R AC-V R FREQ R LOAD
32 0 237 401 0.00 236 402 0.00
APU FUEL FEED COMMAND STATUS
OPEN OFF ON
S/O VLV DC PUMP AC PUMP
APU OPER HOURS APU STARTS
STATUS CODE BIT# 1 1 [1000] 2 [001X] 3 [0000] 4 [1011] 5 [1001] DATE
CENTRAL MAINT
AUTO
APU
STATUS STATUS STATUS STATUS STATUS
MFK
MAINT CTRL PGS
OPEN NO PRESS PRESS 256 62
5
[XX-X ] [000- ] [1111 ] [0010 ] [0100 ]
17 SEP 13 RECORD
UTC
PREV PAGE
10:18:09 NEXT PAGE
APU Maintenance Page • •
Features The APU maintenance page shows this data: • • • • • • • • • • • • • • • • • • • •
APU controller (APUC) mode Speed sensor inputs Speed select Corrected speed Exhaust gas temperature (EGT) inputs EGT select Oil pressure Oil temperature Oil filter delta pressure Oil quantity Left APU starter generator (ASG) oil filter delta pressure Right ASG oil filter delta pressure Air inlet pressure Air inlet temperature Fuel filter delta pressure Fuel control command Fuel control flow Inlet door command Inlet door position APU battery voltage
Rev 1.0
•
APU battery current Left ASG voltage, frequency and load Right ASG voltage, frequency and load.
This APU fuel feed data is shown on the APU maintenance page: • • •
APU shutoff valve status APU dc pump status APU ac pump status.
APU operating hours and starts is also displayed. The status codes show the status of some APU inputs and outputs.
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13-13
14 Power Plant: General Electric
Power Plant: General Electric
Power Plant: General Electric
14
Power Plant Introduction
CONTROL
•
Engine Specifications
ENGINE
The GEnx-1B engine uses a dual channel, full authority digital electronic control (FADEC) system.
•
Engine Power Door Operating System
•
Engine Indication
•
Engine Control System
•
Engine Fuel System
•
Engine Oil System
•
Engine Start and Ignition
•
Engine Exhaust System
•
Maintenance Pages
The GEnx-1B series is a high bypass turbofan engine with a 111 inch (2.8 meter) fan diameter. COMPOSITE FAN BLADES
The main component of the FADEC system is the electronic engine control (EEC).
There are eighteen fan blades made from carbon fiber reinforced plastic. The leading and trailing edges of the fan blades are titanium to protect the blades from damage.
The EEC controls:
POWERED DOOR OPENING SYSTEM (PDOS)
The EEC also supplies fault monitoring data to the central maintenance computing function (CMCF).
The two thrust reverser assemblies and fan cowls have a powered door opening system.
• • •
Engine systems Starting Thrust reverser operation.
INDICATION Most engine parameters go to the display crew alerting system in the common computing resource (CCR) cabinets from the electronic engine controller (EEC). EICAS pages show engine parameters and dispatch data. Maintenance pages show engine maintenance data.
Rev 1.0
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14-1
Power Plant
Engine Mounts
Left Engine (Right Engine Opposite)
Cowlings
Engine Characteristics have hinges on the strut and latches on the bottom.
Features The GEnx-1B is a high bypass ratio, two spool turbofan engine. The bypass ratio is approximately 9:1. The GEnx-1B has these takeoff thrust ratings: • • • • • •
53,200 lbf 58,000 lbf 63,800 lbf 67,000 lbf 69,800 lbf 74,100 lbf.
Most of the engine line replaceable units (LRU) are located on the core of the engine and the thrust reverser (T/R) cowls must be opened to gain access to these LRUs. The fan cowls and thrust reverser assemblies open hydraulically with the powered door opening system (PDOS).
Fixed and hinged cowls are the parts of the engine nacelle. The cowls permit smooth airflow through and around the engine. The fixed cowls include the inlet cowl and exhaust plug. Hinged cowls include the fan cowl and thrust reverser assembly. They
Rev 1.0
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14-2
Power Plant Electronic Engine Control (EEC)
HP and LP Turbine Active Clearance Control Valves Ignition Exciter
Variable Frequency Starter Generator (VFSG) Engine Monitoring Unit (EMU)
Oil Pump Filter
Permanent Magnet Alternator (PMA)
Engine Component Location - Left Side Features The engine has these components on the left side: • • • • • •
•
•
Electronic engine control (EEC) Ignition exciter Permanent magnet alternator (PMA) Oil pump filter Variable frequency starter generator (VFSG) High pressure turbine active clearance control valve (HPTACC) Low pressure turbine active clearance control valve (LPTACC) Engine monitoring unit (EMU)
Rev 1.0
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14-3
Power Plant
Debris Monitoring System (DMS) Conditioner Transient Bleed Port
Transient Bleed Valve (TBV)
Fuel Metering Unit (FMU) Main Fuel Pump Filter
Oil Tank
Engine Component Location - Right Side Features The engine has these components on the right side: • • • • • •
Fuel metering unit (FMU) Transient bleed port Main fuel pump filter Transient bleed valve (TBV) Oil tank Debris monitoring system (DMS) conditioner
Rev 1.0
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14-4
Power Plant CCR Cabinet (2)
Left MEDC J1
J2
J3
J4
J5
Vent Drain
RDC 28V DC RPDU 75
115V AC Reservoir
Fan Cowl PDOS Switch
C-Duct PDOS Switch Control Switches
Power Rack To Right Fan Cowl Opening And T/R Actuators
FWD
Power Door Opening System Features The power door opening system (PDOS) is used to open the engine fan and thrust reverser (T/R) cowls. It uses gravity to close the cowls. The PDOS has these components: • • • • •
One power pack Two fan cowl control switches Two fan cowl hydraulic actuators Two T/R control switches Two T/R hydraulic actuators.
The power pack supplies hydraulic power to the cowl actuators. It has a reservoir and an electric motor pump. The PDOS is serviced with engine oil.
When one of the control switches is pushed and held, current is sensed by the main engine data concentrator (MEDC). The MEDC sends this signal via the common data network to the common core system (CCS). The CCS commands the RPDU 75 to supply 115v ac power to operate the electric motor pump to supply hydraulic power to the specific actuator. The actuators have an internal lock when fully extended but care should be taken when opening and closing the engine cowls. The cowls may be opened manually using a hand pump if necessary.
The remote power distribution unit (RPDU) 75 supplies 28v dc to the solenoids in the power pack and the control switches.
Rev 1.0
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14-5
Power Plant Fan
Station Numbers
Four Stage Low Pressure Compressor
12
Ten Stage High Pressure Compressor
25
Combustion Section
3
Two Stage Seven Stage High Pressure Low Pressure Turbine Turbine
48
5
Engine - General Description Features The low pressure shaft (N1) has these components: • • •
Fan section comprising eighteen 111 inch (2.8 m) fan blades Four stage low pressure compressor (LPC) Seven stage low pressure turbine (LPT).
The fan supplies approximately 80 percent of the thrust during takeoff.
The combustor mixes air from the compressors and fuel from the fuel nozzles. This mixture burns in the combustor producing hot gases. The hot gases go to the HPT. The HPT converts the energy of the hot gases into mechanical energy. The HPT turns the HP shaft. The LPT turns the LP shaft and the fan. The engine has station numbers to identify locations along its axis.
The high pressure shaft (N2) turns the external accessory gearbox and has these components: • •
Ten stage high pressure compressor (HPC) Two stage high pressure turbine (HPT).
The HPC increases the pressure of the air from the LPC and sends it to the combustor. Rev 1.0
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14-6
Power Plant
J1
J2
J3
J4
J1
J5
RDC
J2
J3
J4
J5
J1
RDC
28V DC
J2
J3
J4
CCR Cabinet (2)
J5
RDC ENGINE
ENG BTL 1 DISCH
L
ENG BTL 2 DISCH
MEDC DISCH 1
2
L E F T
Engine Sensors
DISCH 1
R I G H T
2
START
R
EEC MODE
NORM
NORM
ALTN
ALTN
L NORM
START START
R NORM
STAT
ELEC
DOOR
GEAR
L
Engine Control Module
HYD
FUEL
AIR
FCTL
MAINT
CB
HYDRAULIC C
TAT +13c
TO
102.4
102.4
21. 7
21. 7
N1
R
QTY
X.XX OF
X.XX LO
X.XX RF
PRESS
XXXX
XXXX
XXXX
583
583
EGT
APU RPM OIL PRESS
XX
XXX.X PSI
EGT
XXX C
OIL TEMP
66. 4
XXXX C OIL QTY
66. 4
X.X N2
OXYGEN CREW PRESS
2. 0
XXXX
STATUS MESSAGES
29
VOICE RECORDER SYS 1 VOICE RECORDER SYS 2
CHAN B CHAN A
N1
2. 0
FF
OIL PRESS
29
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
60
Control Processing
N1
TOTAL FUEL
GROSS WT
640. 0 PG 1 of 1
NEXT PG SAT +10c
LBS X 1000
243. 4 FUEL TEMP
+13c
Head Down Display EEC
PRSOV
To Fuel Nozzles
FMV
L
HMU Fuel Pump
Spar Valve
FUEL CONTROL R RUN
Eng Fuel Control Relay P300
CUTOFF
THRUST CONTROL MODULE
From Fuel System
Fuel Control Module Thrust Control Module
Engine Control System Features The main component in the engine control system is the thrust control module (TCM). The TCM has these components: • • • • • •
Thrust levers (T/L) Thrust lever angle (TLA) resolvers Autothrottle servo motors (ASM) Thrust reverser lockout solenoid Autothrottle disengage switches Takeoff go around (TOGA) switches.
The T/Ls are mechanically linked to the TLA resolvers. Each T/L has two TLA resolvers designated channel A and channel B. Each channel in the electronic engine control (EEC) provides the TLA resolver excitation signal. When a T/L moves, the corresponding TLA resolver moves Rev 1.0
and sends a thrust resolver angle (TRA) position signal to both the EEC channels. The fuel control module (FCM) sends fuel switch position data to the EECs and the common core system (CCS) via the common data network (CDN). The EEC uses these signals to initiate engine start. The CCS uses the signals for EICAS displays and messages.
The engine has three modes of operation: • • •
Normal Soft alternate Hard alternate.
A loss of air data from the CDN will cause the engines to go to the soft alternate mode. In the soft alternate mode, both the NORM and ALTN annunciators will be on and the EICAS message ENG EEC MODE L/R will be displayed.
The fuel switches also control the fuel control relays in the P300 and P400 panels. These relays open and close the engine fuel spar valves.
The flight crew can now select hard alternate for both engines using the guarded switches.
In the event of an engine fire, the fire switches supply 28v dc directly to the spar valve to close it.
The engines can also be controlled by the thrust management function (TMF) using the ASMs.
The engine control panel has two guarded switches with NORM and ALTN annunciators.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
14-7
Power Plant VSV
Fuel Control Switch Air Flow Control
Thrust Resolver Air Data Auto Thrust Data
TBV
Servo Fuel In
Status Reporting Maint Reporting Engine Reporting
Main Fuel In
Alt Electric Power
VBV
Airplane Interface
Turbine Clearance Control
HPTACC
Core Cooling
CCC
Metered Fuel
Fuel Nozzles
LPTACC
FMU
Engine Rating Plug
Ignition Exciters
Channel B
Channel A Configuration Type Box Electronic Engine Control (EEC) Actuator and Valve Feedback
Permanent Magnet Alternator
Engine RPM (N1,N2)
Engine Pressures
Engine Temperatures
Fuel Flow
Electronic Engine Control Features The full authority digital electronic control (FADEC) system controls these engine functions: • • • •
Thrust management Engine systems control Engine fault monitoring Engine communication with other airplane systems.
The heart of the system is the electronic engine control (EEC). The EEC is a two channel digital electronic control. Each channel receives the necessary control inputs and can control the engine. The EEC controls these engine systems: • • • • •
Fuel Starting Ignition Compressor airflow Turbine case cooling.
Rev 1.0
Only one channel controls the engine at a given time. If one channel cannot maintain control, the EEC switches to the other channel.
The engine configuration type box supplies engine serial number and hardware configuration data to the EEC.
The EEC uses thrust lever position, engine data and airplane data to calculate the engine fuel flow and air system configuration.
The EEC has these modes of operation:
The EEC controls valves, servos and actuators to achieve the commanded thrusts. The engine driven permanent magnet alternator (PMA) supplies power to the EEC. The airplane electrical system supplies alternate power to the EEC. Most engine control inputs come from airplane sources. Engine sensors supply engine status data to the EEC. The engine rating plug supplies N1 thrust data to the EEC.
• • •
Normal Soft alternate Hard alternate.
If the air reference data is not available, the EEC goes to the soft alternate mode. The hard alternate mode can be selected using the EEC mode switches on the P5 panel or the EEC automatically goes to the hard alternate mode after it has been in soft alternate mode for ten minutes. With both engines in hard alternate mode, the flight crew must be careful not to exceed the maximum engine rating.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
14-8
Power Plant FMU Servo RTN
CCC VLV
SOL
Fuel Supply BPV
Engine Gearbox Dual VFSG Fuel/Oil Heat Exchanger
Main Fuel Pump
SV
TBV
SV
VSV
SV
VBV
SV
LPT ACC
SV
HPT ACC
L V D T
Main Fuel/Oil Heat Exchanger & Servo Fuel Heat
FMV HPSOV
FMVSV
RTN
RTN
Engine Rating Plug
SOSV
Configuration Type Box
ELEC
STAT DOOR
GEAR
HYD
FUEL
FCTL
MAINT
AIR
TAT +13c
TO
102.4
CB
HYDRAULIC C
L
102.4
21. 7
21. 7
N1
R
QTY
X.XX OF
X.XX LO
X.XX RF
PRESS
XXXX
XXXX
XXXX
583
583
EGT
APU RPM OIL PRESS
XX
XXX.X PSI
EGT
XXX C
OIL TEMP
XXXX
Fuel Filter Assy
CREW PRESS
X.X N2
2. 0
XXXX
STATUS MESSAGES
VOICE RECORDER SYS 1 VOICE RECORDER SYS 2
LVDT
SVSV
Split Valve
RTN
Engine Control Meters Fuel For Combustion TCMA Protection OVSPD Protection
N1
FF
2. 0
29
OIL PRESS
29
60
OIL TEMP
60
18
OIL QTY
18
0. 8
VIB
0. 8
MSVSV
N1
TOTAL FUEL
GROSS WT
640. 0
STAGING Valve LVDT
Channel A
Thrust Control Module
66. 4
66. 4
C
OIL QTY
OXYGEN
PG 1 of 1
NEXT PG
LBS X 1000
243. 4 FUEL TEMP
SAT +10c
+13c
Head Down Display
Flow Split Valve
Channel B (Same as Channel A) L
ENG BTL ENG BTL 1 DISCH 1 DISCH
FUEL CONTROL R
EEC
ENG BTL ENG BTL 2 DISCH 2 DISCH
RUN
Air Data
DISCH 1
DISCH 2
DISCH 1
FCE
CUTOFF
L EL E F TF T
2
1
2
R RI 2 I G G H H T T
DISCH 1
(18) (4) Fuel Nozzles
Engine Fire Panel
Fuel Control Module
J1
J2
RDC
J3
J4
N1 Speed Sensor T12
T25
CCR Cabinet (2)
T3
J5
PMA
Engine Fuel System Features The engine fuel system supplies fuel to the engine for combustion and cools the engine oil. It also supplies servo fuel to engine system control actuators. The airplane fuel system supplies fuel to the engine main fuel pump (MFP). The pump has one low pressure (LP) centrifugal pump assembly and one high pressure (HP) geared pump assembly. Low pressure fuel flows from the LP pump and goes through the fuel metering unit (FMU) where a jet pump using fuel bypass flow increases the fuel pressure. The fuel now goes through the dual variable frequency starter generator (VFSG) fuel oil heat exchanger (FOHE) to the main FOHE and then back to the MFP.
Rev 1.0
The HP pump increases the fuel pressure and sends it through the fuel filter assembly to the FMU. In the fuel filter assembly, a small amount of fuel is sent through a servo wash filter to a servo fuel heat exchanger and then is used for operation of the servo valves in the FMU. The FMU supplies metered fuel to the engine for combustion based upon thrust lever position and the engine’s operating condition. Fuel not used for combustion (bypass fuel) goes back to the MFP. The EEC controls the fuel metering valve servo valve (FMVSV) which moves the FMV. Either channel of the EEC can control the FMVSV. The EEC uses thrust lever angle (TLA) position data from the thrust control module (TCM), air data from the flight control electronics (FCE) and data
from the engine sensors to determine FMV position. The metered fuel goes from the FMV through the high pressure shutoff valve (HPSOV) to the fuel flow transmitter. The fuel flow transmitter sends a signal to the EEC for flight deck indication. Fuel flows from the fuel flow transmitter to the flow split valve (FSV). The FSV controls the amount of fuel that goes to the pilot primary main (PPM) and pilot secondary (PSEC) manifolds. There are 22 nozzles, 18 main nozzles (staged) and 4 enrichment nozzles (unstaged).
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
14-9
Power Plant STAT
HYD
ELEC
GEAR
FCTL
X.XX OF
QTY
XXXX
PRESS
TAT +13c TO 102.4
DOOR
MAINT
HYDRAULIC C
L
Chan B
AIR
FUEL
EFIS/DSP
Chan A
102.4
21. 7
CB
21. 7 N1
R
X.XX LO
X.XX RF
XXXX
XXXX
583
583
EGT
J1
J2
J3
J4
CCR Cabinet (2)
Control Processing
J5
APU
66 . 4
EGT XXXX C XXX.X OIL TEMP XXX C OIL QTY X.X XX PSI
RPM OIL PRESS
N2 OXYGEN CREW PRESS
2. 0
XXXX
STATUS MESSAGES
MEDC
RDC
66 . 4
29
VOICE RECORDER SYS 1 VOICE RECORDER SYS 2
60
EEC
18
PG 1 of 1
29
OIL TEMP
60
OIL QTY 18
N1 0. 8
Oil Eductor Valve
2. 0
FF OIL PRESS
0. 8 N1
VIB
GROSS WT TOTAL FUEL LBS X 243 . 4 640 . 0 1000 FUEL +13c SAT +10c TEMP
NEXT PG
Head Down Display
7th Stage Bleed
DMS Cond
588
Fan Air
588
EGT
66. 4
29 N2
21. 5 2. 0
N3
FF
129
PRESS
106
LO
Main Fuel
66OIL .4
PRESS
OIL TEMP
28
OIL TEMP
106
4
20 OIL
OIL QTY
3
21. 5 2. 0
QTY
60 18
Oil Indications
M
M
M
M
RELIEF VALVE Servo Fuel
M
Lube And Scavenge Pump
Engine Oil System Engine Oil System The engine oil system supplies oil to lubricate, cool and clean engine bearings and gearboxes. The system also heats engine fuel to prevent ice formation in the fuel. The oil system is unregulated so that oil pressure changes with engine speed. The oil system has these subsystems: • • •
Pressure Scavenge Indication.
PRESSURE The pressure sub-system supplies oil to the engine bearings and gearboxes. Oil flows from the oil tank to the lube pump. Pressurized oil then goes through a filter. Next, oil flows through a servo fuel heat exchanger and the main fuel oil heat exchanger (FOHE). Lastly it goes through the air cooled oil cooler (ACOC). Rev 1.0
The cooled oil goes to the bearing compartments, gearboxes and drive shafts.
The EEC commands an oil eductor valve to open at low engine speeds to provide more airflow.
SCAVENGE
INDICATION
The scavenge sub-system removes oil and contaminants from the bearing compartments and gearboxes.
The indication sub-system supplies oil pressure and temperature data through the EEC to the display crew alerting system (DCAS) in the common core system (CCS). Oil quantity data is sent to the DCAS through the main engine data concentrator (MEDC).
There are five scavenge pump elements. Each pump removes oil from its related bearing compartment or gearbox and sends it through the magnetic chip detectors which remove ferrous particles from the scavenge oil. The scavenge oil then goes to the oil tank through the debris monitoring air/oil separator. The air/oil separator removes air from the scavenge oil and this air is vented overboard through the center tube extension in the engine exhaust plug.
The secondary engine display shows oil pressure, temperature and quantity. The EICAS display and the status display show fault messages. Oil data also shows on the maintenance pages.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
14-10
Power Plant CCR CABINET (2) TURBINE CLEARANCE CONTROL COMPRESSOR AIRFLOW CONTROL
CHANNEL A STAT
ELEC
HYD
FUEL
AIR
DOOR
GEAR
FCTL
MAINT
CB
HYDRAULIC C
L
X.XX OF
QTY
XXXX
PRESS
TAT +13c
X.XX RF
XXXX
XXXX
CCC CONTROL
102.4
21. 7
21. 7
EEC
N1
R
X.XX LO
CHANNEL B
TO
102.4
583
583
EGT
APU
66. 4
EGT XXXX C XXX.X OIL TEMP XXX C OIL QTY X.X XX PSI
RPM OIL PRESS
66. 4
N2
OXYGEN CREW PRESS
2. 0
XXXX
STATUS MESSAGES
29
VOICE RECORDER SYS 1 VOICE RECORDER SYS 2
N1
FF
OIL PRESS
2. 0 29
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
FROM SERVO FUEL/OIL HX N1
GROSS WT
640. 0 PG 1 of 1
LPTACC VALVE
60
NEXT PG SAT +10c
TOTAL FUEL LBS X 1000
243. 4 FUEL TEMP
+13c
FUEL FROM FUEL FILTER ASSEMBLY
HEAD DOWN DISPLAY
HPTACC VALVE
EHSV (6) FROM EAI SYSTEM
FMU
TO COMBUSTOR
VBV ACT (2)
BOOSTER ANTI-ICE VALVE
TBV
CCC VLV VSV ACT (2)
FAN AND 4 STAGE LPC (BOOSTER)
10 STAGE HPC
COMBUSTOR
2 STAGE HPT
7 STAGE LPT
Engine Air Systems Features
Air Flow Control
Engine Cooling
The engine air system controls air flow through the compressors. It also supplies cooling air to engine systems and components.
Air flow control increases compressor stability during start, transient and reverse thrust operations.
The engine air cooling system increases engine efficiency and extends engine life.
The EEC controls these air system components:
The VSVs control the flow of air through the HP compressor. There is one stage of inlet guide vanes and four stages of VSVs. Two actuators operate the VSVs.
• • • •
•
•
Variable stator vanes (VSV) Variable bleed valves (VBV) Transient bleed valve (TBV) Low pressure turbine active clearance control (LPTACC) valve High pressure turbine active clearance control (HPTACC) valve Core compartment cooling (CCC) valve.
The EEC controls the valve actuators using electro hydraulic servo valves in the fuel metering unit (FMU) that send servo fuel to extend or retract the actuators. Rev 1.0
The VBVs prevent compressor stalls by discharging LP compressor air into the fan air flow to unload the LP compressor. There are ten VBVs operated by two actuators. The TBV unloads the HP compressor during engine acceleration or engine start. When the TBV is open, it sends 10th stage HPC air to the fan air bypass duct.
The LPTACC system reduces LP turbine blade tip clearances. When the LPTACC valve is open, it sends fan air to the LPT case and shroud support. The HPTACC valve acts in a similar manner to the LPTACC valve. The CCC valve sends fan air under the engine cowl to cool components and the compartment environment. Core Engine Anti Ice The booster anti ice valve sends HP7 air to the LP compressor inlet to prevent ice build up.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
14-11
Power Plant
J1
J2
J3
J4
J5
RDC CCR Cabinet (2)
Chan A Chan B MEDC Control Processing
EMU STAT
ELEC
HYD
FUEL
AIR
DOOR
GEAR
FCTL
MAINT
CB
TAT +13c
EEC
TO
102.4
102.4
21. 7
21. 7
AUTO
EMU
NO. 1 Bearing Accelerometer
N1
LEFT ENGINE
XXX. X XXX. X XXX. X XXX. X XXX. X XXX. X XXX XXX XXX. X XXX. X XXX. X XXX. X XXX. X X. XX X. XX X. XX X. XX
583
RIGHT ENGINE N1 PROBE-1 N1 PROBE-2 N1 TURBINE N2 PROBE-1 N2 PROBE-2 N3 T50A T50B P26 P42 P44 P50 P160 ACCELAVM-A ACCELAVM-B ACCELTBH ACCELSAGB
XXX. X XXX. X XXX. X XXX. X XXX. X XXX. X XXX XXX XXX. X XXX. X XXX. X XXX. X XXX. X X. XX X. XX X. XX X. XX
N2 TAC
NO. 1 Bearing Back-Up Accelerometer (If Connected)
EGT
66. 4
66. 4
N2
2. 0
0 1001 4 0101 8 1010 12 1001 EMU STAT0 1001 4 0101 81010 12 1001
XXX. X
583
XXX. X
N1
FF
29
OIL PRESS
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
29
60
N1
TOTAL FUEL
GROSS WT
640. 0
AUTO EVENT MESSAGEDATEXX XXX XX
UTC XX:
Turbine Center Frame Accelerometer
2. 0
XX: XX
SAT +10c
LBS X 1000
243. 4 FUEL TEMP
+13c
Head Down Display
N1 Sensor
T48 Probe (8) N2 Sensor
Engine Indications Features The engine indication system supplies engine performance data to the display crew alerting system (DCAS) in the common core system (CCS). These are the primary engine parameters: • • •
Low pressure (LP) shaft speed (N1) Exhaust gas temperature (EGT) High pressure (HP) shaft speed (N2).
These are the secondary engine parameters: • • • • •
Fuel flow Oil pressure Oil temperature Oil quantity Engine vibration.
The electronic engine control (EEC) sends the engine data to the DCAS via the common data network (CDN).
processes four thermocouple input signals. The EICAS display shows the EGT.
Shaft Speed
AVM
The engine shaft speed system supplies N1and N2 speed signals to the EEC. The N2 speed signal is also sent to the engine monitoring unit (EMU).
The airborne vibration monitoring (AVM) system monitors engine vibration. Three accelerometers on each engine supply vibration signals to the EMU.
The permanent magnet alternator (PMA) provides a backup N2 signal to the EEC. The EICAS display shows N1 and N2.
The EMU uses the signals and rotor speed signals to calculate vibration levels.The vibration shows on the secondary engine display.
EGT The engine gas temperature (EGT) sub-system measures the temperature at the inlet to the LP turbine (engine station T48). There are eight thermocouple probes. Each EEC channel
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
14-12
Power Plant
Chan B J1
J2
J3
J4
Engine Ignition Relay
28V DC Capt/FO Inst Bus
J5
STAT
ELEC
DOOR
GEAR
CCR Cabinet (2)
Chan A
HYD
FUEL
FCTL
MAINT
HYDRAULIC C
L
X.XX LO
X.XX OF
QTY
TAT +13c
TO
102.4
CB
102.4
21. 7
21. 7
N1
X.XX RF
XXXX
XXXX
PRESS
AIR
R
583
583
XXXX EGT
APU
RDC
RPM
Control Processing
OIL PRESS
XXX.X
XX PSI
EGT
XXX C
OIL TEMP
66. 4
XXXX C OIL QTY
66. 4
X.X N2
OXYGEN
P300/P400
CREW PRESS
2. 0
XXXX
STATUS MESSAGES
29
VOICE RECORDER SYS 1 VOICE RECORDER SYS 2
EEC
N1
FF
OIL PRESS
2. 0 29
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
60
N1
GROSS WT
640. 0 PG 1 of 1
NEXT PG SAT +10c
TOTAL FUEL LBS X 1000
243. 4 FUEL TEMP +13c
Head Down Display ENGINE L
R
EEC MODE
NORM
NORM
ALTN
START
L NORM
ALTN
START START
R NORM
Engine Control Panel Exciter - 1 L
FUEL CONTROL
R
RUN
CUTOFF
Cooling Air From LP Bypass Duct
Exciter - 2
Engine Fuel Control Module Fuel Control
Fuel Nozzle
FMU
Engine Ignition System Features Each engine has two ignition systems that operate independently. They supply the spark to start or keep combustion in operation. The main components in the system are the igniter exciters and igniters. Relays in the power distribution panels (P300 and P400) connect power to the electronic engine control (EEC). Relays in the EEC send the power to the two igniter units.
The EEC alternates between the two ignition systems for engine ground starts. The EEC will also turn on the ignition systems automatically for engine relight procedures or for rain/hail ingestion protection. The igniter leads and plugs are cooled using fan air.
The captain’s instrument bus supplies 28v dc power to one igniter unit and the first officer’s instrument bus supplies 28v dc power to the other igniter unit. The electronic engine control (EEC) controls the operation of the igniter units.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
14-13
Power Plant L
FUEL CONTROL R RUN
ELEC
STAT DOOR
GEAR
HYD
FUEL
AIR
FCTL
MAINT
TO
102.4
CB
HYDRAULIC C
L
TAT +13c
102.4
21. 7
21. 7
J1
X.XX OF
X.XX LO
X.XX RF
PRESS
XXXX
XXXX
XXXX
583
XXX.X PSI
EGT
XXX C
OIL TEMP
XXXX
66. 4
C
OIL QTY
J5
66. 4
X.X N2
Control Processing
OXYGEN CREW PRESS
J4
Fuel Control Switches
Chan A
EGT
XX
J3
RDC
Chan B
CCR Cabinet (2)
583
APU RPM OIL PRESS
J2
CUTOFF
N1
R
QTY
2. 0
XXXX
STATUS MESSAGES
VOICE RECORDER SYS 1 VOICE RECORDER SYS 2
FF
29
OIL PRESS
2. 0 29
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
START
60
START
R NORM
EEC N1
N1
TOTAL FUEL
GROSS WT
640. 0 PG 1 of 1
NEXT PG SAT +10c
LBS X 1000
243. 4 FUEL TEMP
Exciter (2)
+13c
Fuel Control
Head Down Display
Flow Split Valve
Fuel Metering
Engine Control Panel
Fuel
ATRU
FMU
+ 270V DC
SC 235V AC
GNR Igniter (2)
CMSC Fuel Nozzles (22)
P700/800
VFSG L2 P100/ 200
GCU
ATRU
P100/200
BPCU P300/400
+ 270V DC
SC 235V AC
GNR
CMSC P700/800
VFSG L1 P100/ 200
BPCU
GCU P100/200
P300/400
Engine Start System Features The engine start system supplies the initial engine movement (N2) to permit fuel combustion.
The engine start switch in the START position causes these actions to take place: •
These are the electrical sources for engine starting: • • • •
Two auxiliary starter generators (ASG) 115v ac external power (minimum of two) Ram air turbine (RAT). Offside engine.
The engine start system is an autostart system only. There is no manual start mode. Both variable frequency starter generators (VFSG) are normally used for engine starts. To initiate an engine start, the engine start switch is set to the START position and the fuel control switch is set to the RUN position.
Rev 1.0
•
•
The bus power control units (BPCU) now send a signal to the common start controllers (CMSC) to configure for main engine start The CMSC commands the variable frequency starter generator (VFSG) to apply torque to the engine The electronic engine controller (EEC) gets 115v ac power.
The fuel control switch in the RUN position causes these actions to take place: •
The high pressure shutoff valve (HPSOV) in the fuel metering unit (FMU) is enabled and power is sent to the igniter exciters after a time delay.
start sequence and makes corrections for fault conditions. On the first start, the EEC will command ignition and fuel on 18 seconds after the engine has reached 33% N2. At 50% N2, the EEC commands the ignition system off. At 65% N2, the power to the VFSGs is removed and the start switch will also return to the normal position. The EEC will make three attempts on the ground if any of these occur: • • •
Hot start Hung start No light off.
The EEC will limit the engine to three start attempts.
The EEC controls fuel and ignition during start and also monitors the
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
14-14
Power Plant
Stowed
Deployed Drag Link
Drag Link Fan Air
Blocker Door (16) Translating Sleeve
Fan Air
Translating Sleeve Blocker Door (16)
Cascades
Reverse Thrust
Thrust Reverser Operation Features The thrust reversers (T/R) use electrical control and hydraulic power to operate on the ground only. The T/Rs only reverse the fan stream air. When the reverse thrust levers are operated after landing, the two translating sleeves move aft. This causes the sixteen blocker doors to close the fan duct and the fan air goes out radially and forward. When the translating sleeves extend, these events occur: • • • •
Cascades uncover Blocker doors deploy Blocked fan air goes out through the cascades Cascades direct the fan air forward.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
14-15
Power Plant STAT
ELEC
HYD
FUEL
AIR
DOOR
GEAR
FCTL
MAINT
CB
HYDRAULIC C
L QTY PRESS
X.XX
X.XX
OF
XXXX
TAT
+13c
TO REV
XXXX
NORMAL
21. 7 N1
R
X.XX
LO
ENG REVERSER L
REV
21. 7
583
RF
583
EGT
OIL PRESS
XX
XXX.X PSI
XXXX
EGT
XXX
OIL TEMP
C
66 . 4
C
OIL QTY
Test Enable Switch
66 . 4
X.X
RPDU
N2
OXYGEN CREW PRESS
TEST
CCR Cabinet (2)
XXXX
APU RPM
XXXX
2. 0
STATUS MESSAGES
ENG REVERSER SNSR L ENG REVERSER R
N1
2. 0
FF
29
OIL PRESS
29
60
OIL TEMP
60
18
OIL QTY
18
0. 8
VIB
0. 8
J1
Thrust Control Module RPDU
Channel A Channel B
P300
J2
J3
J4
J5
RDC
NORM 28V DC
N1
EEC GROSS WT
640 . 0 SAT
+10c
FIRE
TOTAL FUEL LBS X 1000
Eng Fire Switch
243 . 4 FUEL TEMP
+13c
DCV Head-Down Display
S
MEDC
ICV
S Isolation Valve Stow
Right Hyd System T-Piece
Manual Bypass Valve
Deploy
Dir Cont Valve
L L VO DC T K
T-Piece
Right Thrust Reverser (Left Similar)
Hyd Fuse
L O C K
Hydraulic Control Unit Inhibit Lever
MDU
L L OV CD K T
MDU
L O C K
Track Lock S Mechanism (RH Sleeve)
L O C K
Thrust Reverser Actuation System Features
Operation
The thrust reverser actuation system (TRAS) controls the operation of the thrust reversers (T/R).
The electronic engine control (EEC) controls the operation of the T/R. When you lift the reverse thrust lever, a microswitch in the TCM sends a signal via the common data network (CDN) to a remote power distribution unit (RPDU). The RPDU energizes the track lock (T/L) solenoid.
The hydraulic actuators extend the T/R. When the reverser extends, linear variable differential transformers (LVDT) send position signals to the EEC. The EEC now energizes the interlock actuator. This permits more movement of the reverse thrust lever to increase reverse power. It also sends T/R position data to the EICAS display.
A second microswitch sends a signal to the power distribution panel (P300/P400). Relays in the panels energize the directional control valve (DCV) solenoid in the HCU.
When you put the reverse thrust lever in the down position, the T/R retracts. The locking actuators and the T/L keep the reverser in the stowed position.
The thrust lever angle (TLA) resolver sends a signal to the EEC which energizes the isolation valve (IV) in the HCU.
LVDTs, pressure switches and proximity sensors monitor the T/R system for fault conditions. The LVDTs also supply signals for T/R control and flight deck indications.
The T/R system is electrically controlled and hydraulically operated. There are two T/R halves on each engine. Each half includes: • • • •
Two hydraulic actuators Synchronizing (sync) shaft Track lock Proximity sensors.
The hydraulic control unit (HCU) supplies hydraulic pressure to the T/R actuators to deploy and stow the T/Rs. It is located in the pylon fairing. System components in the flight deck include reverse thrust levers and interlock actuators in the thrust control module (TCM). Rev 1.0
The IV sends hydraulic pressure to the track lock mechanism which unlocks the T/Rs. Hydraulic pressure also goes through the DCV to the deploy side of the T/R actuators.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
14-16
Power Plant SYS MENU
MAINT DATA PGS
DISPLAY SELECTION
LATCHED MSG ERASE
PRINT SELECTION
MAINT CTRL PGS
DATALINK SELECTION
CENTRAL MAINT
PERFORMANCE
AUTO
EPCS
A
18.9 66.0 34.0 0.0 14.49 49.2 14 19.2 221 100 6 32 0
GROSS WT ATA SYSTEM
REAL
MANUAL
AUTO
49 APU
DISPLAY
DISPLAY
SHOW LIST
51 LANDING CONDITIONS
DISPLAY
71 PERFORMANCE
DISPLAY
71 EPCS
DISPLAY
71 EMU
DISPLAY
71
GS
SHOW LIST
0.19 0.19 0.55 0.59
1
CAS
TAT
MACH
ALT
VIB
L
SHOW LIST
0.94 0.94 0.12 0.66
N1 FAN N1 LPT N2 BB
SHOW LIST
RIGHT ENGINE EXCEEDANCE
SHOW LIST
ENG GEN
2
L1
L2
0.19
0.06
LOAD
+14.2 380
L
R
SHOW LIST
EXCEEDANCE
71 LEFT ENGINE
+14.2 5.7
SAT
R1
R2
0.17
0.25
96.3 18.9 18.9 571 66.0 1.388 49 28 88 19
R N 1 MAX N 1 CMD N1 EGT N2 FF PS3 OIL PRESS OIL TEMP OIL QTY
96.3 96.3 96.3 930 111.3 21.642 620 58 75 17
3
AUTO EVENT MESSAGE
LEFT ENGINE
XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X sXXX.X sXXX.X sXXX.X sXXX.X sXXX.X
TCF VIB FAN/REVACCEL AMP TCF VIB FAN/REVACCEL PHASE TCF VIB CORE/REVACCEL AMP BBACCEL TCF BBACCEL 3 BBACCEL 4 1 2 3 1
PSENSOR 2
XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X sXXX.X sXXX.X sXXX.X sXXX.X sXXX.X
EMU STAT 0 10014 01018 1010 12 1001
WD 1
0 10014 01018 1010 12 1001
0 10014 01018 1010 12 1001
WD 2
0 10014 01018 1010 12 1001
XXX.X
N2 TAC
XXX.X
AUTO EVENT MESSAGE
17 SEP 13
UTC 08:15:26 RIGHT ENGINE EXCEEDANCE
RIGHT ENGINE N1 N2 N1 VIBACCEL AMP N1 VIBACCEL PHASE
TSENSOR TSENSOR TSENSOR PSENSOR
DATE
AUTO
EMU
ERASE ALL
DATE 17
SEP 13
UTC
08: 15: 26
B
A
18.9 66.01: STATUS 34.0 LA 0.0 LB 14.49 49.2 RA 14 RB 19.2 2212: STATUS 100 LA 6 LB 32 0 RA RB
0.0 0 0 0 88 28 15 5 0 0 569 567 573 575 0.0
AUTO
PG 1 OF 2
EPCSENGINE RIGHT
LEFT ENGINE
ERASE SELECTION
0.0 STATUS 03:
0 LA 0 LB 88 28 RA 15 RB 5 STATUS 04: 0 LA 570 LB 568 572 RA 574 RB 0.0
AUTO PG 2 OF 2
B
N1 N2
96.3 96.3 BIT NUMBERS 4 8 111.3 12 16111.3 20 24 28 32 TRA 84.7XXXX 84.7 XXXX XXXX XXXX XXXX XXXX XXXX XXXX T/R 0.0 0.0 XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXXPAMB 14.49 14.49
XXXX XXXX XXXX XXXX PXXXX S3 620.5XXXX620.5 XXXX14XXXX XXXX XXXX TXXXX 12 14 XXXX T25 93.3 93.3 T 637 16 63720 4 3 8 12 24 VBV 0 XXXX XXXX XXXX 0XXXX XXXX XXXX VSV 90 90 XXXX XXXX XXXX XXXX XXXX XXXX FMV 93 93 XXXX XXXX 0XXXX XXXX XXXX TBV 0 XXXX XXXX XXXX XXXX XXXX XXXX XXXX TFUEL 0.0 0.0 HPT ACC 020 4 8 12 0 16 24 LPT ACC 0 XXXX XXXX XXXX XXXX 0XXXX XXXX CCC 0 XXXX XXXX 0XXXX XXXX XXXX XXXXOIL T 75 75 XXXX58XXXX XXXX XXXX XXXXOIL P 58 XXXX XXXX15XXXX XXXX XXXXOILXXXX FLT 15 XXXX FUEL FLT 5 5 PF NOZZLE 020 4 81 12 0 16 24 PF NOZZLE 2 0 0 XXXX XXXX XXXX XXXX XXXX XXXX EGT 1 928 929 XXXX XXXX XXXX XXXX XXXX XXXX EGT 2 926 927 XXXX XXXX XXXXEGT 3 932XXXX XXXX 931 XXXX XXXX XXXX XXXXEGT 4 934XXXX XXXX 933 XXXX BAI 0.0 0.0 DATE 17 SEP 13 UTC 08:15:26
AUTO EVENT MESSAGE
DATE
17 SEP 13
XXXX XXXX XXXX XXXX 28
32
XXXX XXXX XXXX XXXX
XXXX XXXX XXXX XXXX
28
32
XXXX XXXX XXXX XXXX
XXXX XXXX XXXX XXXX
28
32
XXXX XXXX XXXX XXXX
XXXX XXXX XXXX XXXX
UTC 08:15:26
DATE:XX XXX XX DATE:XX XXX XX DATE:XX XXX XX DATE:XX XXX XX TIME: XX:XX:XX TIME: XX:XX:XX TIME: XX:XX:XX TIME: XX:XX:XX N1 AMBER N1 REDLINE N2 AMBER N2 REDLINE
XXX.X XXX.X XXX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X
DATE:XX XXX XX DATE:XX XXX XX DATE:XX XXX XX DATE:XX XXX XX TIME: XX:XX:XX TIME: XX:XX:XX TIME: XX:XX:XX TIME: XX:XX:XX EGT AMBER EGT AMBER EGT REDLINE EGT START
XXX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X
XXX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X
AUTO EVENT MESSAGE
XXX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X
DATE
17 SEP 13
XXX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X XXX.X XX:XX.X
UTC 08:15:26
Engine Maintenance Pages Features These are the engine maintenance pages: • • • •
Performance Electronic propulsion control system (EPCS) Engine monitoring unit (EMU) Engine exceedances.
Performance Page The top part of the performance maintenance page shows this data: • • • • • •
Static air temperature (SAT) Groundspeed (GS) Computed air speed (CAS) Mach number Total air temperature (TAT) Altitude.
The variable frequency starter generator loads are shown on the left side. Engine Propulsion Control System Pages The EPCS maintenance page 1 shows engine parameters from many engine sensors. The parameters show for channels A and B of the electronic engine control (EEC).
Engine Exceedances Page The engine exceedance maintenance pages show the redline for the low pressure (LP) and high pressure (HP) rotors. Exhaust gas temperature (EGT) exceedances are also displayed for engine run redline and engine start redline.
There is a box around the channel identifier that is controlling the engine. EPCS maintenance page 2 shows status codes which correspond to EEC condition. Engine Monitoring Unit Page
There is also the primary and secondary engine display data including specific vibration level data. Rev 1.0
The EMU maintenance page shows engine vibration data and engine health monitoring codes.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
14-17
15 Hydraulic System
Hydraulic System
Hydraulic System
15
Hydraulic Systems Introduction
HYDRAULIC PUMPS
•
General Description
GENERAL DESCRIPTION
There are seven hydraulic pumps on the 787. The left and right hydraulic systems each have an engine driven pump (EDP) and an electric motor pump (EMP).
•
Locations
•
Control and Indications
•
Indications
The center hydraulic system has two EMPs. The center hydraulic system also has a ram air turbine (RAT).
•
Maintenance Pages
•
Power Generation
•
Ram Air Turbine
•
Servicing
There are three independent hydraulic systems on the 787 airplane. There are the left, center and right systems. The hydraulic systems operate these systems: • • • • • • • •
Primary flight controls Landing gear Nose wheel steering Leading edge slats Leading edge flaps Trailing edge flaps Spoilers Engine thrust reversers.
LOCATIONS The components for the left and right systems are in the two engine pylons.
RAM AIR TURBINE The RAT is used for non-normal conditions. The RAT is an air driven turbine that operates both a hydraulic pump and an electric generator. The RAT hydraulic pump gives pressure for the center hydraulic system. The RAT can deploy both manually or automatically. SERVICING
The components for the center system are in the aft equipment center.
The reservoirs can be filled using a pressure servicing cart or a hand operated pump.
CONTROLS AND INDICATIONS Primary control of the hydraulic systems come from a hosted application, called the hydraulic interface function (HYDIF). Hydraulic pump controls and indicator lights are on the P5 panel. Reservoir quantities and system pressures show on the hydraulic synoptic and status pages. MAINTENANCE PAGES The maintenance pages show detailed data about the three hydraulic systems and the pumps.
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
15-1
Hydraulics Center System
Left System
Right System
Left Engine EngineDriven Pump (EDP)
Right Engine Electric Motor Pump (EMP)
Electric Motor Pump (EMP)
Electric Motor Pump (EMP)
Electric Motor Pump (EMP)
Ram Air Turbine (RAT)
Aileron
Left Wing
Left Wing Right Wing
Right Wing
Spoilers
Left Wing 3 Right Wing 12
Left Wing 1, 7 Right Wing 8, 14
Left Wing 2, 6 Right Wing 9, 13
Elevator
Left
Left & Right
Right
Rudder
Left
Center
Right
Flaperon
Left & Right
Right
Left
Thrust Reverser
Left
EngineDriven Pump (EDP)
Right
LE Slats & Flaps TE Flaps
Leading Edge Trailing Edge
Nose Landing Gear & Steering
Nose Landing Gear & Steering
Main Landing Gear
Left & Right
General Description General There are three hydraulic systems designated left, center and right. The systems do not share fluid and can operate up to 5000 pounds per square inch. Six hydraulic pumps create pressure for three independent airplane hydraulic systems The primary pumps for the left and right systems are engine driven pumps (EDP). The demand pumps are the EMPs. The primary pump for the center system is one of the EMPs based on calendar days. The other EMP acts as the demand pump. The center system can also receive ram air turbine (RAT) hydraulic pressure in non-normal situations.
Rev 1.0
The left system supplies hydraulic power for these components and systems:
The center system supplies hydraulic power for these components and systems:
• • • • • •
• •
Left wing aileron Spoilers left wing 3, right wing 12 Left elevator Left rudder actuator Left & right wing flaperons Left thrust reverser.
• • •
Left & right wing ailerons Spoilers left wing 1, 7 right wing 8, 14. Center rudder actuator Right flaperon Leading edge slats, flaps & trailing edge flaps Nose landing gear and steering Left and right main landing gear.
The right system supplies hydraulic power for these components and systems:
• •
• •
The RAT deploys automatically during flight and gives backup hydraulic power for flight control surfaces:
• • • •
Right wing aileron Spoilers left wing 2, 6 right wing 9, 13 Right elevator Right rudder actuator Left wing flaperon Right thrust reverser.
• • • •
Left & right wing ailerons Spoilers left wing 1, 7 right wing 8, 14. Center rudder actuator Right wing flaperon.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
15-2
Hydraulics
EDP
RESV
EMP HE HE RAT
EMP RESV EMP HE HE
EMP
EDP
RESV
Left System Center System Right System
Hydraulic Component Locations General Three isolated hydraulic systems give power to airplane systems. Hydraulic system components and lines are routed as far away from each other as possible. This system separation minimizes damage or failures to more than one of the three hydraulic systems. The hydraulic system lines have a blue, yellow and white colored tape band to show that they are hydraulic lines. Location The two engine driven pumps (EDP) mount directly on the engine accessory gearbox. The left and right system electric motor pumps (EMP) are in their engine strut aft fairings. Rev 1.0
The two center system EMPs are in the left, aft wing-to-body fairing and are designated C1 and C2. The left and right system reservoirs are in their engine aft strut fairings. The center system reservoir is in the left, aft wing-to-body fairing. There are four heat exchangers, two for the center system and one each for the left and right systems. The heat exchangers are in the airplane’s fuel tanks. One of the center system heat exchangers and the left heat exchanger are in the left fuel tank and the other center and the right heat exchanger are in the right fuel tank.
maintain pressurization of the bootstrap reservoirs. These accumulators are located next to their respective reservoirs. The center system’s NLG pressure circuit has an additional accumulator to reduce operational pressure spikes. This accumulator is located in the nose wheel well. A ram air turbine (RAT) pump converts mechanical input power into hydraulic power for the center system flight controls. The RAT is in the right, aft wing-to-body fairing.
There are four accumulators for the hydraulic system. The accumulators are pre-charged with nitrogen. The left, center and right systems each have an accumulator to
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15-3
Hydraulics RAM AIR TURBINE PRESS UNLKD
P R I M A R Y
L ENG ON
C1 -
ENG BTL 2 DISCH
DISCH 1
ELEC -
ON
C2
FAULT
FAULT OFF
ENG BTL 1 DISCH
R ENG
HYDRAULIC
D E L ELEC M A OFF AUTO ON O N D
AUTO
FAULT
ON
OFF
AUTO
FAULT
P R I M A R Y
ON
D R ELEC E M AUTO OFF ON A N D
DISCH
2
L E F T
1
R I G H T
Engine Fire Control Panel
2
FAULT
FAULT
P5 Hydraulic Control Panel
Hydraulic Controls and Indications General The hydraulic controls and indications provide the interface for the flight and maintenance crews to operate the three hydraulic power systems. The hydraulic system control panel is in the flight deck P5 overhead panel. The engine fire control panel is in the P8 aisle stand. Hydraulic Control Panel The hydraulic control panel gives manual control of: • • •
The four electric motor pumps (EMP) The two engine driven pumps (EDP) The ram air turbine (RAT).
The RAT deploy switch is a guarded switch with indication lights. An Rev 1.0
amber light indicates the RAT is unlocked and a white light gives indication that the RAT is producing pressure. Two switches control the EDPs. White ON indications show that the switch is in the ON position. The EDP switches normally remain ON all the time. Four EMP rotary switches give control to set the pumps to the OFF, AUTO and ON positions. The EMPs are usually in the AUTO position. Amber FAULT lights give indication for each hydraulic pump. Engine Fire Control Panel There are two engine fire handles on the control panel. When a fire handle is pulled, the EDP depressurizes, and the EDP shutoff valve closes for the applicable engine.
Functional Description The hydraulic interface function (HYDIF) controls the flight deck indication, fault monitoring and automatic control of the hydraulic system. Normal hydraulic pressure comes from the two EDPs and one center EMP that operate continuously. The two EMPs (C1 and C2) alternate as the primary pump. The left and right system EMPs are demand pumps. The hydraulic interface functions (HYDIF) in the common core system (CCS) control the hydraulic system automatically and no crew action is necessary after the pumps have been set before engine start.
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15-4
Hydraulics STAT
ELEC
GEAR
HYD
FUEL
AIR
EFIS/DSP
FCTL
DOOR
MAINT
ELEC
STAT
CB
GEAR
HYD
FCTL
FUEL
EFIS/DSP
AIR
DOOR
MAINT
CB
HYDRAULIC QTY PRESS
L
C
R
1.00 4950
1.00 4930
1.00 4950
APU RPM
99.9
100 PSI
OIL PRESS
EGT
OIL TEMP
OIL QTY
4.25
L REV
FLAPS
FLT CTRL
NOSE GEAR & STEERING
LIQUID COOLING
OXYGEN CREW PRESS
420 C
76 C
1850
QTY
L
R
0.90
0.90
ISLN P R I M A R Y
STATUS MESSAGES
D E M A N D
R REV MAIN GEAR
FLT CTRL
ISLN
RAT
L ENG
L ELEC
FLT CTRL
C1 ELEC
C2 ELEC
SOV
P R I M A R Y
R ENG
D E M A N D
R ELEC
SOV
1.15
0.72
0.40
RF
LO
w8mt-29-00-0002
4650
Status Page
PRESS
5010
PRESS
4850
Synoptic Display
Hydraulic Indications General
Synoptic Display
Display of hydraulic operating parameters and conditions are shown on the status page and on the hydraulic synoptic displays on the multifunction displays (MFD).
The synoptic display is a real time diagram of hydraulic system operational status. The display shows: •
Status Page
•
The hydraulic interface function (HYDIF) receives data from the quantity sensor on each hydraulic reservoir and transmits the values to the display crew alerting system (DCAS). Data is also received from system pressure transducers.
• • • • •
The status page shows the reservoir quantities and system pressures. Full is indicated by 1.00 and empty is 0.00. A LO message shows when the reservoir quantity is less than 0.40. If no data is received, the readout will be blank. Rev 1.0
Engine driven pump (EDP) symbols Electric motor pump (EMP) symbols Ram air turbine (RAT) symbol Valve symbols Fluid flow lines Reservoir quantity and status System pressure.
The primary and demand pump symbols change to show status. Examples of pump status are: • • • • • •
ON = thick green box OFF = thick white box Failed = amber box Invalid = thin white box Load shed = white box with text Overheat = amber overheat text.
The synoptic page shows location and status of valves. Examples of valve status are: • • • • •
Open = thick green circle Closed = thick white circle Failed closed = amber circle, with two lines and X in the circle Failed open = amber circle, with a X in the circle Invalid = thin white circle.
Pressurized fluid flow paths are shown as wide lines and colored green. Non pressurized flow is shown as narrow lines and colored white. The reservoir and system pressure indications are white and change to amber when the level is low. Additional information adjacent to the reservoir quantity shows: • • •
LO in amber for low OF in white for overfill RF in white for refill.
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15-5
Hydraulics AUTO
HYDRAULIC L
C
R
5070
4960
3850
0.89 80 40 OFF OFF LEFT
1.2 OF 65 43 BLD BLD CENTER
0.72RF 74 46 OFF BLD RIGHT
5000 65 ON 11985 129
------
4970 71 OFF 14342 487
SYSTEM PRESS: RESERVOIRS:
QTY PRESS TEMP BLD CMD BLD STATUS FILL SEL VLV
ENG PUMPS:
PRESS CD TEMP SEL CYCLES HOURS
ELEC PUMP:
80 85 AUTO RUN 5500 128 248
PRESS CD TEMP SEL STATUS CMD SPD CYCLES HOURS
RAT PUMP:
C1
C2
5020 102 AUTO RUN 3300 645 2409
80 43 OFF OFF 0 2562 2467
----
PRESS RPM POS
AUTO MESSAGE
PG 1/2
DATE
5000 4950 UNLKD
XX XXX XX
4990 67 ON RUN 6800 156 23
AUTO
HYDRAULIC L MTR CNTRLRS:
NORM 85 260 260 260 89 89 89
ACTIVE TEMP VOLTS A VOLTS B VOLTS C AMPS A AMPS B AMPS C
VALVES:
OPEN ---CLOSED
SUPPLY S/O NG ISOL RSV STRG ALT EXT T/R ISOL
CD FILTERS:
ENG PUMP DP ELECT PUMP DP
48 34
PG 2/2
C
R
C1
C2
ALT 91 270 270 270 94 94 94
NORM 73 0 0 0 0 0 0
NORM 54 240 240 240 67 67 67
-OPEN OPEN CLOSED --
CLOSED ---OPEN
--
39 127
0
47
----
UTC
XX: XX: XX
AUTO MESSAGE
DATE
XX XXX XX
UTC
XX: XX: XX
Hydraulic Maintenance Pages General
Page 2 Information
There are two hydraulic system maintenance data pages. The information on these pages help maintenance personnel troubleshoot and repair the system.
Page 2 shows this information: • • •
Motor controller data Valve position data Case drain filter dada.
The maintenance data pages show: • • •
Real time data Manual snapshot data Automatic snapshot data.
Information for the left, center and right hydraulic systems are shown in three columns. Page 1 Information Page 1 shows this information: • • • • •
System pressures Reservoir data Engine pump data Electrical pump data Ram air turbine (RAT) data.
Rev 1.0
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15-6
Hydraulics Flaps
Thrust Rev
Nose Gear & Steering
Main Gear
Flt Ctrl
Thrust Rev
Flt Ctrl Reserve Steering Isln Vlv
High Lift Priority Vlv
Flt Ctrl
MLG Priority Valve
Center Sys Return
NLG Isln Valve
Right Sys Return
Left Sys Return
Press Filter
Press Filter
Press Filter
RAT Case Drain Filter
Case Drain Filter
EDP-L
Case Drain Filter
EDP-R
EMP C2
EMP-L
EMP-R
EMP C1
M
M
Drain
Drain LVDT
LVDT LVDT
Oversize Altn Ext Isln Vlv To Altn Tube Gear Ext
MLG Replenish
Ground Servicing
Main Hydraulic Power Generation Features The left, center and right hydraulic systems are similar. They do not share fluid and ensure the airplane has the redundancy and reliability needed to achieve sufficient integrity. Each system gets power from two pumps, which are driven from different power sources. The left and right systems use engine driven pumps (EDP) and electric motor pumps (EMP) from different engines. The center system uses EMPs from different electrical power buses. The hydraulic systems are controlled by the hydraulics interface function (HYDIF) in the common core system (CCS). There are three HYDIFs, left, right and standby. The standby can replace the left or right, but not both at the same time.
Rev 1.0
Each hydraulic system has a reservoir and filters. The left and right systems contain 20 g (76 l) of fluid each, while the center system contains 45 g (170 l). When filling the reservoir the fluid is filtered through the reservoir fill filter. Each system also has filters to remove contamination from the fluid when the systems are in use. One filter is in the case drain circuit of each pump, one in the pressure circuit of each pump, and one in the return circuit of the system. The center system has an additional filter in the pressure circuit of the ram air turbine (RAT) pump. Each reservoir has: • • • • • • •
One temperature transducer One pressure transducer One high pressure relief valve One low pressure relief valve One auto bleed valve One manual bleed/fluid valve One drain valve
• • • • •
One fluid quantity sensor One pressurization actuator One stand-pipe suction shutoff valve One visual quantity indicator One manual depressurization valve.
The reservoirs are pressurized by a piston that is forced upon the liquid by a smaller piston that is pressurized from the system’s pressure lines and accumulator. This in known as a bootstrap reservoir. The hydraulic system uses flow control devices such as fuses, isolation valves, and priority valves to prevent, stop, and prioritize fluid flow. Heat exchangers, in the fuel tanks reduce the fluid temperature before it returns to the reservoirs. A single point servicing center is available to service all three systems.
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15-7
Hydraulics
RAT Unlock Light
Pressure Light
RAT Switch
RAT Stow Switch (Door in Open Position)
Hydraulic/RAT Panel (P5)
Ram Air Turbine - Introduction The electrical generator gives power to critical electrical loads.
General The ram air turbine (RAT) automatically deploys under emergency conditions and uses the airstream flowing past the airplane’s fuselage to generate power. The RAT gives the required hydraulic power for all in-flight conditions and required electrical power. The RAT can also be deployed manually by pressing the guarded RAM AIR TURBINE switch on the flight compartment overhead P5 panel.
The hydraulic pump gives power to the center system flight controls. The RAT can only get retracted on the ground by moving the stow switch to the ON position. The stow switch is on the P57 panel aft of the left main gear wheel well. Center hydraulic system power is required to stow the RAT.
The RAT is in the right aft wing to body fairing, aft of the wheel well. The RAT system is powered by a two-blade turbine, which drives an electrical generator and a hydraulic pump through a gear box.
Rev 1.0
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15-8
Hydraulics STAT GEAR
ELEC
HYD
FCTL
FUEL
EFIS/DSP
AIR
DOOR
MAINT
CB
RDC L REV FLT CTRL
FLAPS NOSE GEAR & STEERING
ISLN P R I M A R Y D E M A N D
MAIN GEAR
FLT CTRL
CCR Cabinet (2)
ISLN
RAT
L ENG
L ELEC
R REV FLT CTRL
C2 ELEC
C1 ELEC
R ENG
0.45
RF
J3
J4
J5
J1
J2
J3
J4
J5
J1
J2
RDC
J3
J4
J5
RDC RAM AIR TURBINE
BPCU
PRESS UNLKD
SOV
0.72
J2
D E M A N D
R ELEC
SOV
1.15
J1
P R I M A R Y
J1
J2
J3
J4
J5
RDC
P R I M A R Y
LO
w8mt-29-00-0002
0
PRESS
0
PRESS
0
L ENG
C1 -
D E L ELEC M A OFF AUTO ON O N D
RPDU RAT Stow Cont Panel (P57)
RPDU RAT Control Module Press XDCR
RAT Compt Door
RAT Pump
ON
C2
FAULT AUTO
ON OFF
FAULT
AUTO
P R I M A R Y
ON
D R ELEC E M AUTO ON A N D
OFF
FAULT
FAULT
FAULT
Filter Screen
Press Filter
ELEC -
FAULT OFF
Hydraulic Synoptic Display
R ENG
HYDRAULIC
ON
Hydraulic Panel (P5)
Bypass Fuse Deployment Actuator Position Switch
Solenoids (Locking Pawls) Actuator
Press Switch
Stow Solenoid
RAT Generator
Power Control Units (PCUs)
Control Module
(Ctr Sys)
Aileron
Control Valve
EMP
Flaperon
RAT Deployment Actuator
Inbd Spoilers
RAT GCU
ROB #7 & #8
Outbd Spoilers #1 & #14
Center Hyd Sys Reservoir
Ram Air Turbine (RAT) Assembly
LIB & RIB
Elevator Rudder
LIB & RIB Upper PCU
RPDU
Ram Air Turbine System General The ram air turbine (RAT) generates hydraulic and electrical power when deployed into the airstream in flight. The power produced by the RAT’s 50 inch diameter turbine blade gives hydraulic power to the center system flight controls and an AC generator for continuous electrical power.
These are some of the conditions that will cause the RAT to automatically deploy:
The RAT control module monitors and controls the flow of fluid. The control module has a:
• • •
• • • • • •
Loss of the two engines Loss of all hydraulic power Loss of essential electrical power.
The deployment signal goes to the two solenoids on the deployment actuator.
Pressure relief valve Flow restrictor Quantity fuse Pressure transducer Filter Check valve.
Rat Retraction RAT Deployment The RAT gets deployed into the airstream by a spring loaded actuator. The RAT can be deployed manually with the flight compartment switch or automatically when commanded by the hydraulic interface function (HYDIF) or the bus power control units (BPCU).
Rev 1.0
The solenoid releases a set locking pawls, this lets the spring extend and force the turbine into the airstream. The RAT deploys and supplies full rated hydraulic and electrical power in 10 seconds.
The RAT is retracted on the ground using the RAT stow switch and center system hydraulic power supplied by the airplane’s pumps or a ground cart. The switch energizes the stow solenoid, fluid gets ported to the rodend of the control valve. This deactivates the down locks and retracts the actuator which stows the RAT.
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15-9
Hydraulics Suction Hose
Reservoir Fill Manual Pump
Reservoir Fill Filter Reservoir Fill Connection
Hydraulic Selector Valve
Hydraulic Reservoir (3)
STAT
PRESS
4925
HYD
ELEC
HYDRAULIC C 0.78
L 0.90
QTY
STAT
FUEL
EFIS/DSP
FCTL
Hydraulic Service Center Left Center
HYD
ELEC
GEAR
AIR
AIR
CB
R 1.00
LO
4925
FUEL
DOOR
MAINT
4925
DOOR
APU
GEAR
FCTL
EFIS/DSP RPM 100.1
MAINT EGT 1160 CB C 30 PSI OIL TEMP 125 C OIL
OIL PRESS
Right Off
CREW PRESS 1950 L REV
QTY 7.6
LIQUID COOLING L R QTY 0.37 LO 1.00
OXYGEN
STATUS MESSAGES FLAPS R REV FLIGHT CONTROL SYS
NOSE GEAR MAIN FLT CONTROLGEAR L & STEERING CTRL RAM FAN
FLT CTRL
FLT CTRL
CONTROL WHEEL XDCR ISLN
J1
J2
RDC .8
J4
J5
P R I M A R Y D E M A N D
F 1.2
.6
J3
RAT
L ENG
L ELEC
C1 ELEC
.2
J1
J2
J3
J4
J5
RDC
CCR Cabinet (2)
C2 ELEC
P R I M A R Y
R ENG
D E M NEXT PG A N D
R ELEC
PG 1 OF 3 SOV
SOV
1.15
HYD QTY
.4
ISLN
4650
0.72 PRESS
5010
0.45
RF PRESS
LO
4850
Head Down Display Quantity Indicator Gauge
Hydraulic Servicing indication. The fourth position is for OFF.
General A system fill station is used to fill each hydraulic system. The system fill station is in the right main gear wheel well.
Service the desired reservoir with the correct fluid until the quantity indicator gauge reaches F (full).
The system fill station has: • • • • •
Hand pump with hose Reservoir fill connection Fill selector valve Quantity indicator gauge Fill filter.
A manually operated selector valve routes fluid to the desired reservoir. The selector valve is electrically connected to the hydraulic interface function (HYDIF), which sends a signal to the quantity indicator gauge and the head down displays for indication. The selector valve has four positions. One for each left, center, and right reservoir fluid routing and quantity Rev 1.0
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15-10
16 Landing Gear
Landing Gear
Landing Gear
16
Landing Gear Introduction
PROXIMITY SENSING
•
General Description
GENERAL DESCRIPTION
•
Main Landing Gear Components
The 787 has the standard tricycle type landing gear. There is a nose landing gear and two main landing gears.
Proximity sensors are used by the hosted applications to control the landing gear retract and extend sequence. The sensors also provide indication of the landing gear struts and doors positions.
•
Main Landing Gear Retract and Extend
•
MAIN LANDING GEAR COMPONENTS
LANDING GEAR AND BRAKE CONTROLS
Nose Landing Gear Components
•
Nose Landing Gear Retract and Extend
•
Alternate Extend
•
Proximity Sensing
•
Landing Gear and Brake Indication
•
Landing Gear and Brake Controls
•
Maintenance Pages
•
Brakes General Description
•
Wheels and Brakes
•
Brake Control System
•
Antiskid and Autobrake
•
Nose Wheel Steering
The components for the main landing gear do these functions: • • • •
Raise and lower the gear Control the tilt angle of the wheel truck Support and lock the gear in both the extend and retract positions Shock absorption to the airframe.
MAIN LANDING GEAR RETRACT AND EXTEND Control of the main landing gear retract and extend is from hosted applications in the common core system. The center hydraulic system retracts the main landing gear.
The pilots use controls in the flight compartment to control the landing gear retract and extend, and brake operations. MAINTENANCE PAGES EICAS synoptic and maintenance pages show detailed information about the landing gear and brakes. BRAKES GENERAL DESCRIPTION There are brake system control units and electric brake actuators that operate the electro-mechanical wheel brakes. WHEELS AND BRAKES
NOSE LANDING GEAR COMPONENTS The components for the nose landing gear do these functions:
There are two nose landing gear wheels. There are four wheels and brakes on each main landing gear. BRAKE CONTROL SYSTEM
• • • •
Raise and lower the gear Support and lock the gear in both the extend and retract positions Shock absorption of the airframe Airplane guidance on the ground.
NOSE LANDING GEAR RETRACT AND EXTEND Control of the nose landing gear retract and extend is also from hosted applications in the common core system. ALTERNATE EXTEND
Wheel brake operation uses electrical, not hydraulic power. ANTISKID AND AUTOBRAKE Antiskid and autobrake help the pilots keep control of the airplane on the ground. NOSE WHEEL STEERING Nose wheel steering controls airplane direction on the ground during taxi, initial takeoff roll and landing rollout.
The landing gear can extend without normal control available.
Rev 1.0
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16-1
Landing Gear Retract Actuator
Trunnion
Shock Strut Door Trunnion Door Side Brace Assembly
Drag Brace Door
Body Door
Drag Brace Assembly
Lower Shock Strut Door
Shock Strut Truck Assembly
Truck Positioner Actuator
Wheel-Tire Assembly
Torsion Links Tow Fitting
FWD
Main Landing Gear and Doors General Each main landing gear is supported by these components: • • •
Shock strut Side brace assembly Drag brace assembly.
The shock strut is in two parts, an inner and outer shock strut. The torsion links keep the inner and outer shock struts together. The outer shock strut has the trunnion assembly. The trunnion assembly connects to wing structure. The inner shock strut connects to the truck assembly. The truck assembly with the four wheels and tires connect to the inner shock strut. These assemblies support most of the weight of the airplane on the ground. The truck assemblies have tow fittings at each end.
Rev 1.0
There are five doors for each landing gear:
also provides one of the main landing gear down lock functions.
• • • • •
The drag brace assembly transfers forward and aft landing gear movement to the airplane structure during taxi. The drag brace also provides a main landing gear down lock function.
Body door Shock strut door Lower shock strut door Drag brace door Trunnion door.
Description The trunnion provides the pivot point for the landing gear retract and extend movements. The landing gear actuator also connects the landing gear outer shock strut to wing structure.
The truck positioner actuator puts the truck to the correct position, for gear retraction or gear extension. These doors provide an aerodynamic fairing with the landing gear retracted:
The shock strut absorbs the shock of contact with the runway when landing.
• • • •
Shock strut door Lower shock strut door Drag brace door Trunnion door.
The side brace transfers inboard landing gear loads to the airplane structure during taxi. The side brace
The body doors protect the wheels and give an aerodynamic fairing with the gear extended and retracted.
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16-2
Landing Gear MLG Bypass/Auto Off Vlv Module 28V DC
Hyd Rtn
LG Cont MLG
Hyd Press/Off
RPDU
Dn
MLG Cont Vlv Module
Stow
MLG Truck Tilt Cmd
Hyd Rtn
Up
LG Cont MLG
LG Cont MLG
LG Cont MLG
Hydraulic Pressure/Return
MLG Truck Positioner Actuator (L, R)
Hyd Rtn
Close
Open
MLG Door Cont Vlv Module
Hydraulic Pressure/Return Lock STAT
ELEC
GEAR
Lock
Lock
MLG Drag Brace Dnlock Actuator (L, R)
MLG Uplock Actuator (L, R)
RETRACT 270K-.82M UP
ALTN GEAR
LOCK OVRD
Prox Sensor Prox Sensor (Control) (Truck Tilt)
NORM
Prox Sensing Data Concentrator
3 4 MAX AUTO
OFF
RTO
Landing Gear Control Lever Module
J1
J2
J3
RDC
J4
AIR MAINT
2.2
160
160
160
160
160
CLOSED
BRAKE
1.7
3.1
2.8
3.3
MLG Press Operated Vlv Module
DOOR CB
ASKID
Hyd Rtn
Hyd Press/Return
FUEL
EFIS/DSP
160
DOOR
MLG Retract Actuator (L, R)
160
160
160
160
0.0
3.4
DOOR
Close
Alt Ext Safety
Normal
AUTOBRAKE DISARM
Down
Hyd Press/Return
Not Inhibited DOWN
2
MLG Side Brace Dnlock Actuator (L, R)
HYD
FCTL
MLG Door Uplock Actuator (L, R)
7.1
EXTEND 270K-.82M
1
Hyd Rtn Lock
Alt Ext Actuation
Inhibited
MLG Dr Close Relay
Slow
Close Cmd
MLG Door Safety Vlv Module (L, R)
Head-Down Display
Hyd Press/Return
J5
CCR Cabinet (2)
28V DC
RPDU Open
J1
J2
J3
J4
J5
RDC
MLG Door Actuator (L, R)
Main Landing Gear Retraction and Extension General
Description
Control of the landing gear retract and extend operation comes from hosted applications in the common core system (CCS).
The CCS hosted applications use proximity sensors to control the retract and extend sequences. These proximity sensors are used for control only. For redundancy, there are two proximity sensor channels. Only one channel is necessary for landing gear control. The CCS uses the sensors to determine the status of these components:
The center hydraulic system provides the pressure to operate these components to retract the landing gear: • • •
Landing gear body doors Landing gear downlock actuators Landing gear retract actuator.
The center hydraulic system provides pressure to operate these components when extending the landing gear: • • •
Landing gear body doors Landing gear uplock actuators Landing gear downlock actuators.
Rev 1.0
• • •
Landing gear position Landing gear body door position Landing gear truck position.
The CCS controls solenoid operated control valves to control hydraulic pressure for body door operation, downlock and uplock actuator operation, truck tilt position, gear retract and extend. The 787-9 has the early door feature. Just before takeoff, the body gear doors open, with the landing gear
lever still down. This helps to decrease landing gear retract time. Operation With the landing gear lever down, the landing gear control is in the inhibit up mode. At takeoff, the landing gear lever unlocks. With the landing gear lever up, the CCS starts the retract sequence. The truck must be in the stow position and the body doors open before the down lock actuators release. The retract actuator moves the gear to the retract position. With the gear nearly up, the CCS closes the body gear door. The CCS goes to auto-off 10 seconds after the gear are up and locked. With the landing gear lever down the CCS uses hydraulics to operate the body door and release the uplock. Air loads and gravity extend the gear.
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16-3
Landing Gear Drag Brace Trunnion
Upper Drag Brace
Retract Actuator Lock Link
Shock Strut Trunnion Forward Door
Lower Drag Brace
Aft Door
Steering Mechanism
Nose Gear Shock Strut
Nose Wheel Steering Collar Torque Links
Tow Fitting
Wheel-Tire Assembly FWD
Nose Landing Gear Components General The nose landing gear (NLG) is supported by these components:
The tow fitting is on the inner shock strut. This tow fitting is used for most of the airplane towing operations.
The upper drag brace trunnion provides a pivot point for the upper drag brace during NLG retract and extend.
There are four doors for the NLG: • • •
Shock strut Upper drag brace Lower drag brace.
The shock strut is in two parts, an inner shock strut and an outer shock strut. The torsion links keep the inner and outer shock struts together. The upper torque link connects to the nose wheel steering collar, around the outer shock strut. the lower torque link connects to the inner shock strut. One end of a lock link connects at the pivot point of the upper and lower drag braces. The other end of the lock link connects to aft bulkhead structure of the nose wheel well. The lock link goes over-center to lock the landing gear, both up and down. Rev 1.0
• • • •
Right forward door Left forward door Right aft door Left aft door.
There are two sets of trunnion fittings for the NLG. One set is for the upper drag brace. The other set is for the shock strut. Description The shock strut absorbs the shock of contact with the runway during taxi and landing. The inner shock strut, operated by nose wheel steering, provides directional control during taxi, takeoff and landing.
The shock strut trunnion provides a pivot point for the shock strut during NLG retract and extend. The upper and lower drag braces help to keep the NLG locked in both the extend and retract positions. The drag braces also transfer NLG longitudinal forces during landing and taxi to the airplane structure. The two forward doors provide aerodynamic fairing with the NLG extended and retracted. The two aft doors provide aerodynamic fairing with the NLG retracted. The lock link holds the upper and lower drag braces to lock the NLG in the extend position. The lock link holds the upper drag brace up to lock the NLG in the retract position.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
16-4
Landing Gear NLG Bypass/ Auto Off Vlv Module Hyd Press/Off Hyd Rtn
Up
LG Cont NLG
Dn
NLG Cont Vlv Module
LG Cont NLG
LG Cont NLG
Hyd Rtn
Close
NLG Door Cont Vlv Module
Open
LG Cont NLG
Hyd Press/ Return STAT
Hyd Press/ Return
Not Inhibited
Down Lock
FUEL
EFIS/DSP
Close
Down
160
Alt Ext Safety
Hyd Rtn
DOOR
AIR MAINT
DOOR CB
NLG Retract Actuator
Alt Ext Actuation
Inhibited
NLG Dr Close Relay
7.1
J1
RDC
J2
J3
J4
J5
RDC
3.3
160
160
160
0.0
3.4
CCR Cabinet (2)
28V DC
EXTEND 270K-.82M
2.8
160
NLG Door Actuator
NORM J5
BRAKE 3.1
1.7
Head-Down Display
Open J4
160
Hyd Press/Return
ALTN GEAR J3
160
160
DOOR
NLG Door Safety Vlv Module
RETRACT 270K-.82M
J2
160
Slow
UP
J1
160
CLOSED
ASKID 2.2
Normal
LOCK OVRD
FCTL
Hyd Press/Return Hyd Rtn
NLG Lock Actuator
HYD
ELEC
GEAR
Hydraulic Pressure/Return
RPDU
DOWN
AUTOBRAKE 1
2
DISARM OFF
3 4 MAX AUTO
RTO
Prox Sensor (Control) Prox Sensing Data Concentrator
Landing Gear Control Lever Module
Nose Landing Gear Retraction and Extension General
Description
Control of the nose landing gear (NLG) retract and extend operation comes from hosted applications in the common core system (CCS).
The CCS hosted applications use proximity sensors to control the retract and extend sequences. These proximity sensors are used for control only. For redundancy, there are two proximity sensor channels. Only one channel is necessary for nose landing gear control.
The center hydraulic system provides the pressure to operate these components to retract the NLG: • • •
Forward NLG doors actuator NLG lock link actuator NLG retract actuator.
The center hydraulic system provides pressure to the forward doors actuator and the lock link actuator.
The CCS uses these sensors to determine the status of these components: • • •
Landing gear lever position NLG position NLG forward door position.
Operation Like the main landing gear (MLG), center hydraulic pressure only retracts the NLG.
Rev 1.0
lever up, the CCS starts the retract sequence. The NLG forward doors open and the NLG lock actuator releases the lock link. The NLG retract actuator move the gear to the retract position. With the NLG nearing the full retract position, the forward doors are commanded to close. The CCS goes to auto-off 10 seconds after landing gear are up, locked, and the forward doors are closed. The 787-9 early door feature only affects the MLG body doors. This feature does not have an effect on the operation of the NLG forward doors.
With the landing gear lever down, the landing gear control is in the inhibit up mode. At takeoff the landing gear lever unlocks. With the landing gear
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16-5
Landing Gear Close Not Armed Cmd
APU BOTTLE DISCHARGE APU FIRE
Close Cmd
Alt Ext Safety
NLG Extend/ Normal Retract
APU FIRE SHUTDOWN
FIRE BOTTLE ARMED
NWW LIGHTS
RPDU FLIGHT INPH
Slow
+28V DC
FLIGHT DECK CALL SW
SERVICE INPH
NLG DOORS OFF
CLOSE
ARM
NLG DOORS UNSAFE LIGHT PRESS TO TEST
Armed Cmd
NLG Arm Doors Sw
OFF
P40
Not Close Cmd
NLG Door Safety Vlv Module
NLG Bypass/ Auto Off Vlv Module
NLG Doors Close Sw
NLG Door Cont Vlv Mod MLG Extend/ Normal Retract
NLG Dr Slow Close Cmd
Close
STAT
Alt Ext Safety
MLG Dr Slow Close Cmd
HYD
ELEC
GEAR
FCTL
FUEL
EFIS/DSP
AIR MAINT
DOOR CB
Slow
MLG Bypass/ Auto Off Vlv Module
Not Armed Cmd Close Cmd
+28V DC
MLG Door Safety Vlv Module (L, R)
Center Hyd Sys
Altn Extend Hyd Oversize Tube
M
160
DOOR
P
ASKID 2.2
MLG Door Cont Vlv Mod
RPDU Armed Cmd
Hot Batt
ALTN GEAR
MLG Arm Doors Sw
NORM
7.1
Alt Ext Relay A
Norm
Motor Off Cmd B
Altn Ext NLG Door Release Act
J1
J2
J3
J4
Altn Gear Sw
Motor On Cmd B
Alt Ext Relay B
J5
160
BRAKE
1.7
3.1
2.8
3.3
160
160
160
160
0.0
3.4
Head-Down Display
Altn Ext MLG Door Release Act (L, R)
CCR Cabinet (2)
Down
Hot Batt
160
Alt Extend Power Pack
Motor Off Cmd A
Motor On Cmd A
DOWN
160
160
DOOR
Open Cmd
All Doors Open/MLG Doors Close Sw
160
CLOSED
RDC
Altn Ext NLG Gear Release Act
Altn Ext MLG Gear Release Act (L, R)
Alternate Extension General An alternate extend system gives an independent secondary means to extend the gear if the normal system is not available to extend the landing gear. The landing gear can extend without active pressure from the center hydraulic system. Hydraulic pressure is only necessary to unlock the landing gear doors and release the landing gear up locks. The landing gear use gravity and air loads to free fall to the down and locked position.
• • •
The hydraulic oversized tube holds sufficient center system hydraulic fluid to operate these components during alternate extend: • • •
Description
•
These are the components for the landing gear alternate extension system: • • •
ALTN GEAR selector switch Alternate extend power pack Alternate extend hydraulic
Rev 1.0
oversized tube Alternate extend relays (2) Alternate extend door release actuators (3) Alternate extend landing gear release actuators (3).
Alternate extend nose landing gear (NLG) release actuator Alternate extend main landing gear (MLG) release actuator Alternate extend NLG door release actuator Alternate extend MLG door release actuator.
Inhibit relays are used to prevent the landing gear from retracting and doors closing after alternate extension. The relays are reset with the center hydraulic system
pressurized, and cycling the landing gear lever. Operation With alternate extension activated the alternate extend power pack gets 28 VDC power direct from the battery. The power pack pressurizes hydraulic fluid from the oversized tube. The hydraulic pressure operates the NLG and MLG door release actuators. When the release actuators have the doors nearly full open, the hydraulic pressure goes to the alternate NLG and MLG release actuators. The NLG and MLG come out of their wheel wells by gravity force. The MLG trucks are mechanically moved out of the stow position as they come out of the wheel well. Gravity and air loads move the gear down. Springs on the landing gear locks help keep the locks engaged, with the gear down, without hydraulic pressure.
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16-6
Landing Gear MLG Door Unsafe Light (L, R)
ELEC
GEAR
DOOR
DOWN
MLG Drag Brace Dn Ind Prox Sensor (L2, R2) LOCKED
CB
160
NLG Control Prox Sensors
MLG Uplocked Ind Prox Sensor (L2, R2)
160
CLOSED
CLOSED
DOOR
ASKID 2.2
7.1
160
160
160
160
CLOSED
BRAKE 3.1
1.7
2.8
3.3
160
160
160
160
DOOR
0.0
3.4
CLOSED
Airplane Door Sensors
MLG Door Clsd Ind Prox Sensor (L2, R2)
Air/Ground Sensors
Strut Comp Prox Sensor (L2, R2)
Head-Down Display J1
J2
J3
J4
J5
RDC Prox Sensing Data Concentrator
CCR Cabinet (2)
COMPRESSED
NLG Door Unsafe Light
NOT COMPRESSED
NLG Door Closed Micro Sw
AIR MAINT
TILT
NLG Door Clsd Ind Prox Sensor (2)
FUEL
EFIS/DSP
NOT TILT
NLG Door Safety Vlv Module
HYD
FCTL
NOT DOWN
DOWN STAT
CLOSED
NOT CLOSED
NLG Dn Ind Prox Sensor (2)
MLG Side Brace Dn Ind Prox Sensor (L2, R2)
NOT LOCKED
Proximity Sensors (Example)
DOWN
NOT DOWN
NLG Locked Ind Prox Sensor (2)
NOT DOWN
MLG Indication Sensors
LOCKED
NOT LOCKED
NLG Indication Sensors
MLG Door Closed Micro Sw (L, R)
NOT CLOSED
MLG Door Safety Vlv Module (L, R)
Truck Tilt Prox Sensor (L2, R2) MLG Control Prox Sensors
Tail Strike Module
Proximity Sensor System General The proximity sensor system uses proximity sensors for these indications: • • • • • • • • •
Nose landing gear (NLG) up and locked NLG down and locked NLG door position Main landing gear (MLG) up and locked MLG down and locked MLG body door position Airplane in air mode Airplane fast on ground Airplane slow on ground.
The proximity sensor system uses micro switches, lights show whether the NLG and MLG doors are safe or unsafe. The system also monitors two electrical circuit wires in the tail strike module. The proximity sensor system uses the module to alert the Rev 1.0
flight crew if the airplane tail has come too close to the ground during takeoff or landing. Hosted functions in the common core system (CCS) send the proximity data to the display crew alerting system (DCAS). DCAS shows this data on these head down displays (HDD): • • •
EICAS display Landing gear synoptic display Landing gear maintenance pages.
Description
• •
NLG strut down sensors NLG door closed sensors.
These are the indication proximity sensors for the left and right MLG indications: • • • •
MLG side brace down sensors MLG drag brace down sensors MLG uplock indication sensors MLG body door closed sensors.
The CCS uses these sensors for airplane on ground sensing: • •
Landing gear truck tilt sensor, not tilt - fast on ground Strut compressed sensors, not compressed - slow on ground.
For redundancy, there are two proximity sensor channels for the NLG and MLG indication. These are the indication proximity sensors for the NLG indication: •
NLG locked indication sensors
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16-7
Landing Gear
Brake System Control Unit (BSCU) Brake ON (Red)
Brake SET (Amber)
Parking Brake Lever
Brake OFF (Blue) Nose Wheel Brake Lights
EICAS Brake Temperature Sensor
Landing Gear Synoptic
Brake Normal (White) - 0.0 to 2.1 Hottest Brake (White) - 1.5 to 2.1 only one brake on each truck at a time Tire Pressure Sensor
Brake Overheat (Amber) - 2.2 to 9.9
Axle RDC
Landing Gear and Brake Indication General
•
The landing gear indication system shows data for these different landing gear components:
• • • •
• • • • • • •
Nose landing gear (NLG) position Main landing gear (MLG) position NLG and MLG door position Parking brake off or on and set NLG and MLG tire pressures MLG brake temperatures Autobrake and antiskid faults.
Hosted functions in the common core system (CCS) send this data for display to the display crew alerting system (DCAS). Indications and messages show on the head down displays (HDD). Description These components send landing gear indication data to the CCS:
Rev 1.0
• • •
Landing gear lever position switches Proximity sensors Tire pressure sensors Brake temperature sensors Proximity sensor data concentrators (PSDC) Axle data concentrators Brake system control units (BSCU) Remote data concentrators.
For redundancy, there are two channels of proximity sensors for the landing gear and door positions. The NLG shows down and locked with the drag braces over-center, the sensors show target near, the lock link over center with the sensors showing target near. The NLG shows up and locked when drag brace sensors show target far, the lock link over-center and the sensors show target near.
The MLG shows down and locked with the side braces and drag braces down and over-center, and the sensors show target near. The MLG shows up and locked with the uplock engaged and the sensors show target near. Separate proximity sensors show when the landing gear doors are closed, or not closed (open). Parking brake indications show on the HDD and on the NLG strut panel. A blue light on the panel shows when the parking brakes are off. Amber and red lights show with the parking brake set and on. Tire pressure sensors transmit wireless pressure data to the NLG and MLG axle RDCs. Thermocouples send brake temperature data to the MLG axle RDCs. The axle RDCs send the this data to BSCUs. The BSCUs send the data to the CCS through RDCs.
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16-8
Landing Gear Landing Gear Lever Lock Override Landing Gear Alternate Gear Lever Release Switch
Towing Power Switch/ Brake Battery Indicator
RETRACT 270K-.82M UP
Landing Gear Lever Thrust Levers
ALTN GEAR
LOCK OVRD
NORM
Speedbrake Lever
PARKING BRAKE PULL
EXTEND 270K-.82M
ALTN PITCH TRIM
DOWN
NOSE DN
AUTOBRAKE 1
2
DISARM OFF NOSE UP
3 4 MAX AUTO
RTO
Parking Brake Lever
Landing Gear Control Lever Module
Brake Pedals
Autobrake Selector Switch
Brake Pedals
Landing Gear and Brake Controls General
Description
Operation
The landing gear and brake controls in the flight compartment are in positions where both pilots can use them.
The towing power switch controls battery power to the electric brake system during towing operations.
To set the parking brakes, the pilots push the brake pedals full travel. The pilots can then pull aft on the parking brake lever. With the lever aft and brake pedals released, the parking brake is set.
These are the controls in the flight compartment: • • • • • • •
•
Towing power switch on the P5 overhead panel Parking brake lever on the P9 forward aisle stand Landing gear lever on the P2 center instrument panel Landing gear lever lock override switch on the P2 panel Alternate landing gear release switch on the P2 panel Autobrake switch on the P2 panel Captain’s rudder/brake pedals below the P1 main instrument panel First officer’s rudder/brake pedals below the P3 main instrument panel.
Rev 1.0
The parking brake lever lets the pilots set and release the parking brake. The landing gear lever lets the pilots raise and lower the landing gear. The landing gear lever lock override switch lets the pilots raise the landing gear lever. The switch lets the pilots move the lever if the lever lock does not release after takeoff. The alternate landing gear release switch lets the pilots extend the landing gear with center hydraulic system pressure not available. The autobrake switch lets the pilots arm the autobrake function for both takeoff and landing.
The pilots raise the landing gear lever to raise the landing gear. This also activates the landing gear retract braking function. The pilots pull and turn the autobrake switch to RTO on the ground before takeoff. The pilots turn the switch from 1 to MAX AUTO in the air before landing. For autobrake to work the airplane must be on the ground, with high wheel speed. The switch is not in OFF or DISARM, and both thrust levers are at IDLE. The pilots can disarm the autobrake by pushing on the brake pedals, stow the speedbrake lever, or turn the autobrake switch to OFF.
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16-9
Landing Gear
Landing Gear Indication & Steering Maintenance Page
Landing Gear Control Maintenance Page 1 of 2
Landing Gear Control Maintenance Page 2 of 2
Landing Gear Brakes Maintenance Page
Maintenance Pages General
•
These are the maintenance pages for the landing gear and brake systems:
The landing gear control 1 and 2 maintenance pages show this data:
• • •
Landing gear indication and steering maintenance page Landing gear control maintenance pages 1 and 2 Landing gear brakes maintenance page.
The landing gear indication and steering maintenance page shows this data:
• •
Tail strike module status Nose landing gear (NLG) indication proximity sensor data Main landing gear (MLG) indication proximity sensor data Center, NLG, and MLG hydraulic pressures
Rev 1.0
• • •
Description
• •
• •
• • • • • • • • •
Air/ground proximity sensor status.
Alternate extension status Landing gear lever position switches status Landing gear lever command status NLG and door control proximity sensor status MLG and door control proximity sensor status Landing gear auto-off status Land gear priority command status Landing gear reset relay status Landing gear inhibit relay status Bypass/auto-off valve module status Gear control valve module status Door control valve module status Door safety valve module status Truck actuator status.
The landing gear brakes maintenance page shows this data: • • • • • • •
Captain and first officer brake pedal position Parking brake status NLG tire pressures MLG brake temperatures in scaler reference for each brake MLG tire pressures for each tire MLG brake service life in percent for each brake Electric brake actuator (EBA) applied force in percent for each brake.
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16-10
Landing Gear Tire Pressure Function
Tire Press Sensor (2)
NLG Axle RDC (2) Tire Pressure Brake Temp Antiskid Function
R MLG Axle RDC (4)
Tire Press Sensor (4) Wheel Speed Magnetic Ring (4)
R MLG Brake (4)
R Elect Brake Act (16)
R Brake Temp Sensor (4)
NLG Axle RDC (2) 180
180
9
10
CLOSED
Nose Wheel Spin Brake
R Elec Brake Act Cont (2)
R Brake Sys Cont Unit
STAT
Tire Press Sensor (4) Tire Pressure Brake Temp Antiskid Function
Wheel Speed Magnetic Ring (4)
160
1.7
2
3
4
2.2
J4
220
220
1.7
1.7
220
220
160
160
160
160
DOOR CB
160
CLOSED
BRAKE 3.1
1.7
2.8
3.3
160
160
160
160
0.0
3.4
1.7 DOOR
L Brake Temp Sensor (4) 1.7
J3
AIR MAINT
ASKID
1
L Elec Brake Act Cont (2)
J2
FUEL
EFIS/DSP
DOOR
7.1
J1
HYD
FCTL
L Elect Brake Act (16)
L MLG Axle RDC (4)
L Brake Sys Cont Unit
ELEC
GEAR
MLG Axle RDC (8)
220
220
5
6
1.7
1.7
CLOSED
J5
220
220
7
8
1.7
CLOSED
RDC
Head-Down Display
CCR Cabinet (2)
L MLG Brake (4)
Wheels and Brakes General Description General The brake system is a electric brake system that uses electronic and computer technology. The main gear wheels have electrically actuated, multiple-disc carbon brakes. The brake system has two major sub-systems: • •
Brake control and monitoring system (BCSM) Electro-mechanical brake system (EMBS).
Brake Control and Monitoring System (BCSM) The BCSM consists of: • • •
Left brake system control unit (BSCU) Right BSCU Two nose gear axle remote data concentrators (ARDC)
Rev 1.0
• • •
Eight main gear ARDCs Ten tire pressure sensors (TPS) Eight brake temperature sensors (BTS).
The BSCUs control and monitor: • • • • • • •
Pedal brake control Parking brake control Autobrake Hydroplane/touchdown protection Lock wheel protection Brake temperature indication Tire pressure indication.
Each BSCU has two channels. The left BSCU control the left inboard and outboard brakes, and the right BSCU controls the right inboard and outboard brakes. Each BSCU transmits brake commands to one of the four electric brake actuator controllers (EBAC).
The main gear ARDCs interface with: • • •
TPSs BTSs Measure wheel speed and perform antiskid control.
The BSCUs connect by data buses to the ARDCs and provide power. Electro-Mechanical Brake System (EMBS) The EMBS consists of four EBACs and thirty two electric brake actuators (EBA), four per main wheel brake. The EBAs give braking force to the carbon discs and are controlled by the EBACs. The EBA are a brushless DC motor.
The nose gear ARDCs interface with the TPS on the nose gear.
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16-11
Landing Gear Wear Pins
Electric Brake Actuator (4)
Brake Temperature Sensor Brake Assembly (Messier-Bugatti) Wear Pins
Magnet Ring/ Flux Link Axle Remote Data Concentrator
Main Landing Gear Assembly
Electric Brake Actuator (4) Brake Assembly (Goodrich)
Brake Temperature Sensor
Wheels and Brakes Wheels, Tires, Axles The airplane has ten wheels and tires. Two on the nose landing gear (NLG) and eight on the main landing gear (MLG). The wheels have two halves that bolt together.
The MLG includes a magnet ring. The MLG ARDC uses the magnet ring to measure wheel speed. The MLG ARDCs also monitor the MLGs brake temperature sensor.
The EBAs only use power when they change position.
Electro Mechanical Brakes Each wheel has: • • •
A tire fill valve An over pressure valve A tire pressure sensor (TPS).
Each of the eight MLG brakes are electrically actuated, multiple disc carbon brakes. Each brake has:
The nose and main gear have axle remote data concentrators (ARDC) that attach to the mounting adapter that is installed onto each axle. Power and CAN bus signals go to the ARDC through a connector on the units back side. The ARDCs have an antenna in their outer rim that communicates with the TPS.
Rev 1.0
• • • •
Four electric brake actuators (EBA) Wear pins Brake temperature sensor Rotors and stators.
The four EBAs incorporate a DC motor and mount to the brake assembly actuator housing. When energized, the EBAs create a clamping force against the brake assembly.
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16-12
Landing Gear TRUs
Set
Not Set Not Release
MLG Axle RDC (4)
Pedal Brake Control (R MLG) Parking Brake Control Functions
Release Unlk Sol
4
8
3
7
Right BSCU R Outbd EBPSU
Pk Brake and Alt Pitch Trim Module
R Inbd EBPSU
R Outbd EBAC
STAT
ELEC
GEAR
HYD
FUEL
EFIS/DSP
FCTL
AIR
DOOR
MAINT
CB
R Inbd EBAC
N o s e
160
DOOR
160
CLOSED
W h l B r k
ASKID 2.2
L t s
7.1
L Inbd EBPSU L Outbd EBPSU
F/O Bk Ped Sensor (2)
L Inbd EBAC
160
160
160
160
BRAKE
1.7
3.1
2.8
3.3
160
160
160
160
0.0
3.4
DOOR
2
6
1
5
L Outbd EBAC
Pedal Brake Control (L MLG) Parking Brake Control
Head-Down Display
MLG Axle RDC (4)
Functions
Left BSCU
Capt Bk Ped Sensor (2)
TRUs
J1
J2
J3
J4
J5
J1
RDC
J2
J3
J4
J5
CCR Cabinet (2)
RDC
Brake Control System Brake Actuation The airplane is divided into four, independent control channels. There are two brake system control units (BSCU). One for the left side control and one for the right. The BSCUs contain an inboard and outboard channel. Each channel gives braking actuation and control for forward and aft brakes. The brakes are controlled by the captain and first officer pedals. The pedals operate sensors that give electrical signals relative to the pedal position. The captain and first officer brake pedals are mechanically linked. The brake pedal’s signals go to the BSCUs. The captain’s and first officer’s right pedal signal goes to the right BSCU. The right BSCU controls the right inboard and outboard brakes (3,7 & 4,8). The left side is opposite. Rev 1.0
Each channel of the BSCU’s gives brake position commands to the electric brake actuator controllers (EBAC) via a CAN BUS. There are four EBACs, one for each BSCU channel. Each EBAC controls eight electronic brake actuators (EBA). Four on each wheel. Each EBAC also has a separate CAN BUS that goes to the common data network (CND) through remote data concentrators (RDC). This monitors the brakes for faults, and system health information. Power supply to operate the brakes comes from transformer rectifier units (TRU). The TRUs send power to the BSCUs and electric brake power supply units (EBPSU). There is one EBPSU for each BSCU channel. When the BSCUs receive a brake actuation input, they supply a power enable signal to the related EBPSUs.
This causes each EBPSU to supply power to the related EBAC. The EBACs send electrical motor commands to operates the EBAs. Parking Brakes The parking brake is provided to maintain the position of the airplane on the ground. The parking brakes are set by fully depressing the brake pedals and pulling the parking brake lever fully aft, and then releasing the pedals. The BSCUs will then command the EBACs to apply clamping force. The BSCUs keep braking power ON for 60 minutes. This lets the EBACs adjust the EBAs for thermal changes in the brakes. If airplane power goes OFF, the BSCUs and EBPSUs use power from the main battery for the remaining part of the 60 minute period.
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16-13
Landing Gear AUTOBRAKE 1
2
3
DISARM
4 MAX AUTO
OFF
TRUs
MLG Axle RDC (4)
RTO
UP
Autobrake Selector Sw
LOCK OVRD
Antiskid
Gear Retract Brake Control Antiskid (Lk Wheel & Hydroplane) Functions
4
8
3
7
Right BSCU Landing Gear Lever
R Outbd EBPSU R Inbd EBPSU
R Outbd EBAC
STAT
ELEC
GEAR
HYD
160
DOOR
B r k DOWN
7.1
L Inbd EBPSU
L Inbd EBAC
UP
Speedbrake Lever
L Outbd EBPSU
Autobrake Control (Outbd Chan) Gear Retract Brake Control Antiskid (Lk Wheel & Hydroplane) Functions
Left BSCU TRUs
Prox Sense Data Concentrator (4) EEC L J5
RDC
2
6
1
5
J2
J3
J4
160
160
160
BRAKE
1.7
3.1
2.8
3.3
160
160
160
160
0.0
3.4
Head-Down Display
Antiskid
MLG Axle RDC (4)
EEC R J1
160
L Outbd EBAC
Truck Tilt Sensors
J4
160
CLOSED
DOOR
STAB
J3
CB
ASKID 2.2
L t s
ARMED
J2
DOOR
W h l
Earth Ref System
J1
AIR MAINT
R Inbd EBAC
N o s e
FCE (4)
FUEL
EFIS/DSP
FCTL
J5
J1
J2
J3
J4
J5
CCR Cabinet (2)
RDC
RDC
Antiskid and Autobrake • •
Antiskid Stopping an airplane with the brake system depends on tire/runway friction. A skidding wheel has negative effects on the tire and safety. The antiskid system requires no flight crew interface and uses information from each axle remote data concentrator (ARDC) for control. The ARDCs calculate the wheels speed, temperature, and pressure. The ARDCs use this information to determine the clamping force backoff, and sends the data to the brake system control units (BSCU) via the CAN BUS. The BSCUs modify the control signal sent to the electric brake actuator controllers (EBAC). This prevents the wheels from skidding. The BSCUs also have these antiskid secondary functions: Rev 1.0
Locked wheel protection Hydroplane/touchdown protection.
When the landing gear is retracted after takeoff, hydoplane/touchdown protection is inhibited. The brakes are applied to stop the wheels from spinning before they are stowed. Autobrake The BSCUs preform the autobrake function with signals to the EBACs. There are two modes of operation for the autobrake system, landing and rejected takeoff (RTO) autobrake. Both give automatic braking when the system is set by the flight crew. This is based on the thrust levers position. The landing autobrake mode commands the brakes to maintain a pre defined stopping level.
The RTO autobrake commands full braking to obtain maximum stopping. Before landing, the autobrake selector switch lets the crew choose the stopping level. With the selector switch set, the autobrake system commands the brake force on touchdown and controls the brake force to maintain the airplanes deceleration at the pre defined level. The airplanes ground speed is provided by the earth reference system (ERS) that is transmitted by the flight control module (FCM). The RTO autobrake is usually selected prior to takeoff, by moving the autobrake selector switch to RTO. When armed the autobrake system commands full clamping force to the brakes in order to stop the airplane when the flight crew initiates an RTO at speeds above 85 knots.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
16-14
Landing Gear APU BOTTLE DISCHARGE APU FIRE
Center Hyd Sys
APU FIRE SHUTDOWN
Rudder Pedal Disconnect Switch
FLIGHT DECK CALL SW
FLIGHT INPH
Hyd Rtn
FIRE BOTTLE ARMED
NWW LIGHTS
SERVICE INPH
NLG DOORS OFF
ARM
NLG DOORS UNSAFE LIGHT CLOSE PRESS TO TEST
Chk Vlv Movement
OFF
P40 Panel Compensator
Channel A +28V DC
RPDU 71 (3)
Function: - Servo Control - BITE
NWS Tiller Module (Capt, F/O)
Towing Disconnect Lever
Electro-Hyd Servo Valve STAT
Solenoid Valve
+28V DC
Channel B
RPDU 72
NWS Valve Module
NWS Actuator
NWS Position Transducer Module
J2
J3
J4
FUEL
EFIS/DSP
160
Dynamic Load Damper
NWS Commutator Valve
J1
HYD
FCTL
AIR MAINT
DOOR CB
Bypass/ Relief Vlv
NWS Remote Electronic Unit
FCE
ELEC
GEAR
DOOR
NWS Actuator
160
CLOSED
ASKID 2.2
NWS Commutator Valve
7.1
160
160
160
160
BRAKE
1.7
3.1
2.8
3.3
160
160
160
160
0.0
3.4
DOOR
NWS Position Transducer Module
Head-Down Display
J5
RDC
CCR Cabinet (2)
Nose Wheel Steering General
Description
The nose wheel steering system (NWS) provides directional control for these conditions:
Hydraulic pressure to operate NWS comes from the center hydraulic system.
• • •
Tiller steering commands come from position potentiometers inside the NWS tiller modules. Rudder pedal steering commands come from rudder position sensors that go to the flight control electronics (FCE) system. A rudder pedal disconnect switch on each tiller inhibits NWS operation on the ground when testing rudder travel with the rudder pedals.
Ground taxi Initial takeoff roll Final landing rollout.
Nose wheel steering control comes from these components: • • •
Captain’s steering tiller First officer’s steering tiller Both sets of rudder pedals.
The nose wheel steering system can move the nose wheels up to 70 degrees left or right of center using the steering tillers. The system can move the nose wheels up to 8 degrees left or right of center, with full deflection of a rudder pedal. Without any steering inputs, the nose wheels automatically center. Rev 1.0
The tiller, rudder pedal, and rudder pedal disconnect switch inputs go to the common core system (CCS). The dual-channel NWS remote electronic unit (REU) is in the P40 panel on the back of the nose landing gear (NLG) strut. The REU gets NWS commands from hosted functions in the CCS. The REU
sends control power to the NWS valve module with the airplane on the ground. A towing disconnect lever inhibits steering control commands when set for towing. The NWS REU uses a solenoid valve and an electro hydraulic servo valve (EHSV) to control center hydraulic pressure to NWS commutator swivel valves. The commutator valves direct the hydraulic pressure to two NWS actuators, regardless of nose wheel position. The actuators move the nose wheel to a commanded position. The REU uses two position transducer modules to compare actual nose wheel position with commanded position for feedback. A compensator holds the nose wheel at a commanded position without additional steering command inputs. A dynamic load damper helps to dampen out nose wheel shimmy at high speeds. A bypass valve lets the nose wheel turn without hydraulics.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
16-15
17 Flight Controls
Flight Controls
Flight Controls
17
Flight Controls Introduction
ADDITIONAL PFCS FUNCTIONS
•
Flight Control Systems
FLIGHT CONTROL SYSTEM
Other functions of the PFCF are:
•
PFCF Operational Overview
The integrated flight control system (IFCS) controls the flight of the airplane. The IFCS has these functions:
• • • • • • • • • • •
•
PFCF Operational Modes
•
Roll Control
•
Yaw Control
•
Pitch Control - Elevator
•
Pitch Control - Stabilizer
•
PFCS Mechanical Control
•
PFCS Controls and Indications
•
High Lift Function
•
HLF Operational Overview
•
HLF Functions
•
HLF Maintenance Page
• • •
Primary flight control function PFCF) High lift function (HLF) Autoflight function (AFF).
PRIMARY FLIGHT CONTROL FUNCTION The PFCF is an electronic fly-by-wire system. The PFCF supplies pitch, roll and yaw control with these control surfaces: • • • • • •
Ailerons Flaperons Spoilers Elevators Rudder Horizontal stabilizer.
HIGH LIFT FUNCTION The HLF is an electronic fly-by-wire system. It has these control surfaces: • • •
Inboard and outboard trailing edge flaps Leading edge slats Krueger flaps.
AUTOFLIGHT FUNCTION
Aileron lockout Aileron and flaperon droop Yaw damping Gust suppression Vertical gust suppression Flare compensation Backdrive actuator control Thrust asymmetry compensation Auto drag Autospeedbrake Wheel well cooling.
HLF PROTECTION FUNCTIONS The HLF has these protection functions: • • • •
Flap and slat load relief Automatic slat extension Flap/slat sequencing Skew or asymmetry shutdown.
ALTERNATE CONTROL Two spoilers and the horizontal stabilizer receive independent electrical control signals from the pilots. EMPENNAGE DOOR ACTUATION SYSTEM The empennage door actuation system (EDAS) is part of the laminar flow control system for the horizontal and vertical stabilizers.
The autoflight function supplies automatic control of the airplane and flight director guidance. The function controls the airplane on the selected flight path and at the selected speed. FLIGHT ENVELOPE PROTECTION The PFCF has these flight envelope protection modes: • • • •
Bank angle protection (BAP) Tail strike protection Overspeed protection Stall protection.
The pilots can always override the protection modes if necessary. Rev 1.0
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17-1
Flight Controls Rudder Ailerons
Outboard Leading Edge Slats (5 per wing)
Outboard Flaps Elevator Flaperons Krueger Flap (1 per wing)
Inboard Flaps
Horizontal Stabilizer
Inboard Leading Edge Slats (1 per wing) Inboard Spoilers (3 per Wing)
Outboard Spoilers (4 per Wing)
Flight Control Systems Features PRIMARY FLIGHT CONTROL FUNCTION The primary flight control function (PFCF) is a modern, three-axis, flyby-wire system. The fly-by-wire design permits a more efficient structural design. Some benefits of this design are increased fuel economy, smaller vertical fin and smaller horizontal stabilizer.
The PFCF calculates commands to move the control surfaces with sensor inputs from these components: • • • • • •
Control wheels Control column Rudder pedals Speedbrake lever Pitch trim switches Rudder trim selector.
HIGH LIFT FUNCTION The high lift control system (HLF) supplies increased lift at lower speeds for takeoff and landing. High lift surfaces include one inboard and one outboard trailing edge flap on each wing. There are six leading edge slats and one Krueger flap on each wing.
These are the control surfaces for roll control:
This technology lets the airplane meet strict safety requirements with decreased weight and supplies improved control and protection.
• • •
The PFCF supplies manual and automatic airplane control and envelope protection in all three axes.
For pitch control, there are two elevators and a moveable horizontal stabilizer.
Two ailerons Two flaperons Fourteen spoilers.
There is a single piece rudder for yaw control.
Rev 1.0
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17-2
Flight Controls
REUs
PCUs
SREUs
PCUs
Primary Flight Control Function
EFB
L R
LWR
LWR
DOWN ARMED
L R
ALTN PITCH TRIM PULLNOSE DN
UP STAB L2 NORMR2
FUEL L CONTROL R RUN
EMCUs
Electric Motor Actuators
EDAS Controller
Actuators
Empennage Doors
PDUs
Actuators
High Lift (Flaps & Slats)
Autoflight Function
EFB
ARM ALTN
High Lift Function
OFFEXT RET
NOSE UP
STAT
ELEC
GEAR
FCTL
CUTOFF
HYD
FUEL
EFIS/DSP
AIR
Electric Spoilers
Actuators
UP
CUTOUT
Hydraulic Spoilers
EMCUs
1 5 10 15 17 18 20 25 30
Rudder Elevators Ailerons Flaperons
Stabilizer
DOOR
MAINT
CB
FCE Cabinets Sensor Inputs
SPOILERS
L FLPRN
L AIL
R FLPRN
R AIL
ND
8.50 NU
S T A B
0.0 RUDDER TRIM
L ELEV
CCR CABINET (2)
R ELEV RUDDER
FLT CTRL MODE
NORMAL
Flight Control Functions Features MANUAL OPERATION Position transducers change the flight crew commands of the control wheels, the control columns, the rudder pedals, rudder trim switch, pitch trim switches and the speedbrake lever to electrical signals. These signals go to the primary flight control function (PFCF) in the flight control electronics (FCE) cabinets. The PFCFs communicate with the airplane systems through the common data network (CDN). In addition to command signals from the position transducers, the PFCFs also receive these sensor inputs: • • •
Air data Inertial reference data Navigation receiver data.
Rev 1.0
The PFCFs calculate the flight control commands based on control laws, stability augmentation, ride quality, envelope protection and load alleviation. The digital command signals from the PFCFs go to these components:
The horizontal stabilizer is also controlled by two separate EMCUs.
• • •
The high lift function (HLF) operates the PDUs to control the leading edge flaps/slats and the trailing edge flaps.
• •
Remote electronic units (REU) Spoiler REUs Electric motor control units (EMCU) Empennage door actuation system (EDAS) controller (787-9) Power drive units (PDU) for flaps and slats.
The REUs are integrated with hydraulic power control units (PCU) to operate the rudder, elevators, ailerons and flaperons. The spoiler REUs control five pairs of hydraulically operated spoilers. Two pairs of spoilers are controlled by EMCUs.
On the 787-9, the EDAS controller operates electric actuators for the laminar flow function on the vertical and horizontal stabilizers.
AUTOPILOT OPERATION The PFCFs receive autopilot commands from the autoflight function (AFF) in the FCE cabinets. The PFCFs calculate the flight control commands in the same manner as for manual operation. In addition, the PFCFs supply the backdrive signals to the backdrive actuators. The movement of the flight deck controls supplies visual feedback of autopilot control to the flight crews.
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17-3
Flight Controls
Data In
Data In
FCE L
FCE C1
Data In
PCM
GG
FOX ACS FOX ACS
GG
GPM GPM GPM GPM GPM GPM GPM GPM
PCM
Data In
FCE C2
FCE R CCR Cabinets
Flight Control Electronics Cabinets The C2 cabinet does not have a FCM.
Features There are four flight control electronics (FCE) cabinets. Three are located in the forward electronic equipment (EE) bay and one is located in the aft EE bay.
The PCM supplies power to the other components in the cabinet. The PCMs receive primary power from these sources:
The cabinets are designated:
•
In the direct mode, the ACEs execute the pilot command inputs internally and send them to the control surface actuation components. The FCM has these functions: •
• • • •
Left (L) Center 1 (C1) Center 2 (C2) Right (R).
• • •
Variable frequency starter generator (VFSG) permanent magnet generator (PMG) Left and right DC buses Captain’s instrument bus First officer’s instrument bus.
Each cabinet has three equipment slots used for these line replaceable modules (LRM):
There are two FCE batteries that provide backup power for the left and right FCE cabinets.
•
The hot battery bus provides backup power for FCE cabinets C1 and C2.
• •
Power conditioning module (PCM) Actuator control electronics (ACE) Flight control module (FCM).
Rev 1.0
In the normal and secondary modes, the ACEs take commands from the FCMs and send them to the control surface actuation components.
• •
Primary flight control function (PFCF) High lift function (HLF) Autoflight function (AFF).
The FCMs receive position and force signals and using other airplane sensor data calculate control surface commands. The FCEs communicate with the other FCEs using intermodule buses. The cabinets receive navigation data directly from the source LRUs and other airplane data from the common data network (CDN).
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-4
Flight Controls PRIMARY FLIGHT COMPUTERS DISC DISC AUTO
PFC Disconnect Switch Automatic or Manual Switching to the Highest Mode Available
Normal Automatic or Manual Switching
Automatic Selection
Secondary Automatic or Manual Switching Direct Automatic or Manual Switching
Flight Control Operational Modes Features
SECONDARY MODE
The primary flight control function (PFCF) has three modes of operation:
The PFCF changes to the secondary mode if there is a loss of air data, earth reference data, angle of attack data or flap/slat data.
• • •
Normal Secondary Direct.
All control laws and protection functions are active in the normal mode.The control laws calculate commands for pitch, roll and yaw control. The protection functions include stall, overspeed, overyaw and bank angle. The autopilot operates only in the normal mode. It cannot be engaged in the secondary or direct mode.
Rev 1.0
FLIGHT DECK CONTROLS
DIRECT MODE
The PFC disconnect switch, on the P5 overhead panel has two positions: AUTO and DISC. In the AUTO position, the PFCF mode selection is automatic. When the switch is in the DISC position, the PFCF changes to the direct mode.
The PFCF changes to the direct mode if sensor data degrades further or if there are flight control electronics (FCE) failures that make the normal and secondary modes unreliable.
The PFC disconnect switch permits the pilots to select the direct mode of operation. If the switch is cycled or moved again to AUTO, the PFCF goes from the direct mode to the highest mode available.
In the direct mode, pilot command signals go directly to the actuator control electronics (ACE) in the FCE cabinets and then directly to the control surfaces. The PFCFs are not operational in this mode.
An amber light adjacent to the switch shows when the PFCF is in the direct mode.
The secondary mode operates the same as the normal mode except that the protection functions and the autopilot are not available.
NORMAL MODE
The PFCF protection functions and the autopilot are not available in the direct mode.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-5
Flight Controls
Flight Controls Electronics (4)
Remote Electronic Unit (2)
Flaperon Surface Panel
Power Control Unit (2) STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
CB
SPOILERS
CCR Cabinet (2) L FLPRN
L AIL
R FLPRN
Power Control Unit (2)
R AIL
ND
Backdrive Actuator A/T ARM L R
A/P
8.50 NU
IAS
HDG
MACH
TRK
V/S
FPA
0.0
T A B
RUDDER TRIM
ALTITUDE
XFR
XFR
S
XFR
A/P L ELEV
R ELEV RUDDER
LNAV OFF CLB/CON
VNAV
A/T
FLCH
F/D ON
10 AUTO A/P DISENGAGE
30 sel
AUTO
DOWN
1000 FLT CTRL MODE
LOC/FAC
BANK LIMIT
F/D ON
HOLD
VS/FPA
HOLD
NORMAL
APP
UP OFF
Remote Electrical Unit (REU) (2)
OFF
Mode Control Panel
Head Down Display
Roll Control System Features The ailerons, flaperons and the spoilers control the roll attitude of the airplane. They also provide these functions: • • •
Maneuver load alleviation Enhanced ride quality Improved high lift performance.
The spoilers also function as speedbrakes. FLIGHT DECK CONTROLS The control wheel movement is transmitted through a linkage to a shaft at the bottom of the control column. A mechanical feel and centering mechanism supplies some of the feel forces to the control wheels. Each control wheel moves a position transducer. The position transducer signals go to the actuator control Rev 1.0
electronics (ACE) and then to the primary flight control functions (PFCF) in the flight control electronics (FCE) cabinets. The PFCF calculates the control surface command and sends it to the remote electronic units (REU) via the ACEs and the FCE intermodule buses. The REUs control the power control units (PCU) to hydraulically move the control surfaces. Two actuators operate each aileron and flaperon. The aileron and flaperon PCUs operate in these modes: • • •
Active Damped Damped/blocked.
The PFCF automatically calculates aileron trim without the need for pilot input.
OTHER FUNCTIONS When the flaps extend, the ailerons and flaperons and spoilers move down (droop) to increase lift. When drooped, the ailerons and flaperons continue to supply roll control. During high speed flight, the PFCFs lock out the aileron operation. At low speed, the PFCFs unlock the ailerons and command their operation. Ailerons and flaperons are used symmetrically to provide maneuver load alleviation for the wing. The autodrag function deflects the ailerons downwards and the outboard spoiler upwards during some approaches. On the ground, the ailerons and flaperons are deflected up to assist the speedbrake function.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-6
Flight Controls Electric Motor Actuator Electric Motor Control Unit Flight Control Electronics (4)
DOWN ARMED
UP
Inboard PCU
STAB
Speedbrake Lever STAT
ELEC
GEAR
FCTL
Outboard PCU
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
CB
CCR Cabinet (2) SPOILERS
Backdrive Actuator
L AIL
L FLPRN ND
A/T ARM L R
A/P
IAS
HDG
MACH
TRK
V/S
FPA
NU
ALTITUDE
XFR
XFR
XFR
R FLPRN
R AIL
S
0. 0
T A B
Inboard Surface Panel
RUDDER TRIM
A/P
Outboard Surface Panel
LNAV OFF CLB/CON
VNAV
A/T
FLCH
F/D ON
10
30 SEL
AUTO A/P DISENGAGE
AUTO
DOWN
1000 F/D ON
VS/FPA
HOLD
RUDDER ACES
FLT CTRL MODE
APP
UP OFF
R ELEV
L ELEV
LOC/FAC
BANK LIMIT
HOLD
NORMAL
L
C1 C2 R
OFF
Mode Control Panel
Head Down Display
Spoiler Remote Electrical Unit
Spoiler System Features There are four outboard and three inboard spoilers on each wing. The spoilers have these three primary functions: • • •
Roll control in conjunction with the ailerons and flaperons Speedbrakes to increase drag and decrease lift Spoiler droop.
The speedbrake lever and the control wheels control the amount that the spoilers move. Ten of the spoilers are hydraulically actuated and four spoilers are electrically actuated. The speedbrake lever, on the control stand, moves four speedbrake position transducers.
Rev 1.0
The speedbrake transducer signals go to the actuator control electronics (ACE) and then to the primary flight control functions (PFCF) in the flight control electronics (FCE) cabinets. The PFCF commands are sent to the spoiler remote electronic units (SREU) and the electric motor control units (EMCU). The SREUs send the signals to the spoiler power control units (PCU) and the EMCUs send the signals to the electric motor actuators (EMA). The PCUs and the EMAs move the spoiler panels. In flight, the PFCFs command the speedbrakes to extend as a function of the speedbrake lever and control wheel movement. When the airplane lands, the auto speedbrake motor automatically
moves the speedbrake lever to cause the spoilers to deploy. Spoilers 6 and 9 are also used to provide wheel well cooling. The wheel well fire detection system sends a signal to the PFCF to raise spoilers 6 and 9 a small amount if the temperature is above a specific value. Raising these spoilers draws cooling air into the wheel well. The PFCF will command the spoilers to droop based on airplane weight, center of gravity, altitude and computed airspeed. This improves low speed performance of the airplane. The spoilers are also used with the ailerons and flaperons by the high lift function (HLF) to vary the wing camber. This provides increased lift, decreases loads and reduces drag in cruise.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-7
Flight Controls RUDDER NOSE L
NOSE R
R U D D E R
Flight Control Electronics (4)
Rudder Trim Module
Power Control Unit (3) Rudder Pedal Adjustment Crank (L, R) A/T ARM L R
A/P
IAS
HDG
MACH
TRK
XFR
V/S
FPA
ALTITUDE
XFR
XFR
Gust Suppression Pressure Transducer (2)
A/P
LNAV OFF CLB/CON
10
VNAV
A/T
FLCH
A/P DISENGAGE
DOWN
30
AUTO
F/D ON
SEL
AUTO
1000 LOC/FAC
BANK LIMIT
F/D ON
HOLD
VS/FPA
HOLD
APP
UP OFF
OFF
Mode Control Panel
STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
CB
CCR Cabinet (2)
RVDT Cluster (2)
SPOILERS
L AIL
L FLPRN ND
NU
R FLPRN
R AIL
S
0. 0
T A B
RUDDER TRIM
L ELEV
R ELEV RUDDER
Backdrive Actuator
ACES
FLT CTRL MODE
NORMAL
L
C1 C2 R
Modal Accelerometer
Head Down Display
Yaw Control System with each PCU supplied from a different hydraulic source.
Features The rudder controls the yaw attitude of the airplane.
The rudder PCUs operate in these modes:
FLIGHT DECK CONTROLS Linkages connect the two pairs of rudder pedals. A feel and centering mechanism supplies feel forces to the rudder pedals. The pedals move two position transducers that send their signals to the actuator control electronics (ACE) and then the primary flight control functions (PFCF) in the flight control electronics (FCE) cabinets. The PFCF calculates the rudder command and sends it to the remote electronic units (REU) via the ACEs and the FCE intermodule buses. The REUs control the power control units (PCU) to hydraulically move the rudder. There are three rudder PCUs Rev 1.0
• • •
Active (no failures) Bypass (one PCU failed) Damped (two PCU failed).
A crank, in front of each pilot, permits the adjustment of the pedals. A rudder trim selector, on the aisle stand, supplies trim signals to the ACEs. The rudder trim actuator moves the rudder pedals when commanded by the ACEs. Two rudder trim rates are available. The rudder trim indication can be seen on the EICAS display and the flight controls synoptic display.
OTHER FUNCTIONS The PFCFs calculate the rudder ratio based on airspeed. The rudder ratio gradually reduces the maximum movement of the rudder as the airspeed increases. In flight, the PFCFs send commands to move the rudder for Dutch roll damping and turn coordination. The gust and modal suppression functions increase passenger comfort. The PFCFs adjust the rudder position to dampen the effects of side gusts and other causes of lateral motion of the vertical fin. The inertial thrust asymmetry compensation (TAC) function helps the pilots during asymmetrical engine thrust on the ground. The PFCFs send commands to the ACEs to move the rudder.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-8
Flight Controls
Flight Control Electronics (4)
Backdrive Actuator Power Control Unit (4)
A/T ARM L R
A/P
IAS
HDG
MACH
TRK
V/S
FPA
ALTITUDE
XFR
XFR
XFR
A/P
LNAV OFF CLB/CON
10
VNAV
AUTO
F/D ON A/T
FLCH
A/P DISENGAGE
DOWN
30 SEL
AUTO
1000 LOC/FAC
BANK LIMIT
F/D ON
HOLD
VS/FPA
HOLD
APP
UP OFF
OFF
Mode Control Panel
STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
CB
SPOILERS
L AIL
R FLPRN
L FLPRN
R AIL
ND S
0. 0
T A NU
CCR Cabinet (2)
B
RUDDER TRIM
L ELEV
R ELEV RUDDER ACES
FLT CTRL MODE
NORMAL
L
C1 C2 R
Head Down Display
Pitch Control System - Elevator signal is zero, the PFCFs use a zero input position command.
Features The elevators supply short term correction of the pitch attitude of the airplane. FLIGHT DECK CONTROLS The two control columns connect through a torque tube assembly to an elevator feel and centering mechanism. The two control columns are connected together with a breakout mechanism. Each control column moves a position transducer. The position transducer signals go to the actuator control electronics (ACE) and then the primary flight control functions (PFCF) in the flight control electronics (FCE) cabinets. The force transducers measure the force that the pilot applies to the columns. When the force transducer Rev 1.0
Two elevator feel units supply limited feel and set the column centers. The PFCFs control two electric actuators to change the feel forces supplied by each feel unit. The feel forces are controlled as a function of airspeed. The elevators have hinges on the rear spar of the horizontal stabilizer. Each elevator has two power control units (PCU) powered from different hydraulic power sources. The elevator PCUs operate in these modes: • • •
Active (no failures) Damped (one PCU failed). Blocked mode (two PCUs failed).
OTHER FUNCTIONS When the airplane gets near a stall condition, the PFCF increases the elevator feel force in the control column aft direction. During an overspeed condition, the PFCF causes the elevator to move for an airplane pitch up. The PFCFs control the elevators to provide pitch compensation for engine thrust changes, configuration changes or airplane bank angles. During flare, the PFCF generate a pitch down command for the natural attitude of the airplane in ground effect. During takeoff and landing, the PFCF puts a limit on the pitch and pitch rate to prevent tail strikes.
The PFCFs provide force fight equalization for each elevator’s PCUs.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-9
Flight Controls
Control Wheel Pitch Trim Switches
PARKING BRAKE PULL
Flight Control Electronics (4)
ALTN PITCH TRIM NOSE DN
Stabilizer Cutout Switches
NOSE UP
EMCU L2
TAT +14c
TO
FUEL INBALANCE
102.4
102.4
21. 6 STAT GEAR
21. 6
HYD
ELEC FCTL
FUEL
TPR EFIS/DSP
21. 5
AIR
DOOR
MAINT
EMCU R2
CB
21. 5
N1
589
589
DOWN GEAR
SPOILERS
EGT
21. 5
ND 10.25
10.25
F L A P S
21.5
N2 L AIL
S T A B
L FLPRN ND S
10.25
10.25
21. 5
T A
20 .
R FLPRN
21. 5
N3
20 .
FF
B
20
R AIL ND
L
S T A B
0. 0 10. 25
0. 0
RUDDER TRIM
J5
J4
J3
J2
J1
RUDDERNU TRIM
NU
28
L ELEV
103
NU
20
OIL PRESS
OIL TEMP
28
103
0. 8
R ELEV
20
VIB
0. 8 NORMAL
FUEL QTY
34. 0
RUDDER
OIL QTY
0. 0
LBS X
N1
38. 0
RDC
NLG Pressure Transducer (2)
TOTAL FUEL
GROSS WT
FLT CTRL MODE
N1
CCR Cabinet (2) 640. 0ACES 1000 SAT+10c L C1 C2 R
72. 0 FUEL TEMP+13c
Stabilizer Indication
Horizontal Stabilizer Trim Actuator (HSTA)
Head Down Display
Pitch Control System - Stabilizer Features The horizontal stabilizer supplies long term correction of the pitch attitude of the airplane. FLIGHT DECK CONTROLS
There are different pitch trim rates based on computed airspeed.
common computing resource (CCR) cabinets.
There are two cutout switches on the control stand. These can be used to remove electrical power from the stabilizer in non normal conditions.
OTHER FUNCTIONS
The pilots use two pitch trim switches for manual pitch trim control. The switches, on the outboard of each control wheel, send electrical pitch trim signals to the actuator control electronics (ACE) and the primary flight control functions (PFCF) in the flight control electronics (FCE) cabinets.
The pilots can also use two alternate pitch trim switches on the left of the control stand for pitch trim.
The PFCFs send the stabilizer commands to two electric motor control units (EMCU). The EMCUs control two electric motors and brakes on the horizontal stabilizer trim actuator (HSTA).The two electric motors rotate the shaft causing the lower gimbal assembly to move vertically.
The horizontal stabilizer is a one piece airfoil. It pivots at its rear spar.
Rev 1.0
Stabilizer position is displayed on the EICAS display and the flight controls synoptic display. A green band on the indications shows the range of correct stabilizer position for takeoff.
There are three position sensors that send stabilizer position data through the FCE cabinets. The FCE cabinets send the data to the display and crew alerting system (DCAS) in the
In the normal mode of operation, the PFCFs command pitch trim when the elevator is not faired to the stabilizer for more than a set time. When the pilot moves the control column in the opposite direction of the pitch trim direction or there is an uncommanded pitch trim, the PFCFs disable any pitch trim commands to the EMCUs. The nose landing gear pressure transducers send signals to the DCAS which calculates a green band value. The DCAS also calculates a green band value based on data from the flight management functions (FMF). The DCAS compares the two values and generates an EICAS message if they are not within limits.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-10
Flight Controls
A A
A
Electric Motor Control Unit (4)
A
Electric Motor Actuator (4) A
RVDT Cluster (2)
EMCU L2
PARKING BRAKE PULL
ALTN PITCH TRIM NOSE DN
EMCU R2 NOSE UP
Alternate Pitch Trim Switches
Stabilizer Cutout Switches
Horizontal Stabilizer Trim Actuator (HSTA)
Backup Control System Features The flight control electronics (FCE) cabinets are normally the source of commands for the flight controls. In the event of a failure of the cabinet components or communication within the flight control system, one spoiler pair and the horizontal stabilizer have alternate control paths. For roll control, there is a fourth roll position transducer that sends a signal directly to the electric motor control units (EMCU). The EMCUs control their respective electric motor actuators to move spoilers 4 and 11. For pitch control, the alternate pitch trim switches have a direct input to the horizontal stabilizer EMCUs. In this way, pitch control is provided to the flight crew.
Rev 1.0
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17-11
Flight Controls FLIGHT CONTROL SURFACES TAIL
WINGS
NORM
NORM
LOCK
UP
LOCK
FAIL
1
5 10 15 17 18
20 25
PRIMARY FLIGHT COMPUTERS
30
DISC DISC AUTO
787-9
DOWN ARMED UP
1
RUDDER
PARKING BRAKE PULL
ALTN PITCH TRIM NOSE DN
UP STAB L2 NORM R2
NOSE L
R U D D E R
5
NOSE R
15
ALTN FLAPS ARM
20
ALTN
25 30
RET
OFF
EXT
NOSE UP CUTOUT
Flight Controls and Indications electronics (FCE) cabinets to change the airplane trim reference speed.
Features These are the flight controls: • • • • • • • • • • • •
Two control columns Two control wheels Two sets of rudder pedals Control wheel pitch trim switches Alternate pitch trim switches Rudder trim selector Flap lever Alternate flap switches Speedbrake lever Horizontal stabilizer cutout switches. Flight control lock switches Primary flight control (PFC) disconnect switch.
The alternate pitch trim switches provide a different control path for the horizontal stabilizer. The rudder trim selector is used to change the rudder neutral position. The flap lever is used to position the leading edge and trailing edge devices. It has gates at the 1 and 20 positions.
The PFC disconnect switch is used to select the flight control direct mode. It is also used to restore normal or secondary mode operation in flight. There is an annunciator to indicate when the flight control system is in the direct mode.
The alternate flap switches provide a different method of operating the leading edge and trailing edge devices.
The control columns, control wheels and rudder pedals provide mechanical inputs to electrical position transducers.
The speedbrake lever arms and/or operates the spoilers in the air or on the ground.
The control wheel pitch trim switches send signals to the flight control
The horizontal stabilizer cutout switches remove power from the stabilizer electric motors.
Rev 1.0
The flight control lock switches are used to lock out the controls on the wing and tail of the airplane on the ground.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-12
Flight Controls TAT
+13c TO 102.4
21.7
FLIGHT CONTROLS 102.4
21.7
N1
583
583
EGT
66.4
66.4
DOWN GEAR
N2
2.0 29
FF
OIL PRESS
F L A P S
2.0
Flaps Indication 20
29 ND
10.25
60 18
OIL TEMP OIL QTY
60
10.25
S T A B
L
0.0
Rudder Trim Indication
RUDDER TRIM
NU
18 Stabilizer Indication
N1 0.8
VIB
0.8 N1 GROSS WT
640.0 SAT +10c
TOTAL FUEL LBS X 1000
243.4 FUEL TEMP
+13c
Flight Controls EICAS Indications Features These are the flight control indications on the EICAS display: • • •
Horizontal stabilizer Flaps Rudder trim.
The horizontal stabilizer indication shows a digital readout and analog pointer for stabilizer trim. The digital readout and pointer are green in color if the trim is within the green band range. They will be white in color if not in the green band range.
The flap indication is a white vertical tape with flap position data on the right side of the tape.
The rudder trim indication shows a digital readout and pointer. An L or R indicates left or right rudder trim.
When the flaps are in the commanded position, the bar and number are green in color. If the flaps are in transit, the bar and number are magenta.
If rudder trim is inoperative, an amber X is shown inside the box.
When the flaps are fully retracted and ten seconds have elapsed, the flap indication is blanked.
The rudder trim and the stabilizer trim indications are blanked when the landing gear is retracted and ten seconds have elapsed or the airplane has been in the air for sixty seconds.
The flight management function (FMF) calculated stabilizer setting is displayed above the digital readout in magenta.
Rev 1.0
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17-13
Flight Controls STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
STAT
CB
ELEC
GEAR
HYD
EFIS/DSP
FCTL
SPOILERS
L AIL
R AIL
ND
9.75
9.75 NU
AIR
DOOR
MAINT
CB
SPOILERS
R FLPRN
L FLPRN
FUEL
L AIL
0.0
S T A B
RUDDER TRIM
NU
R ELEV
L ELEV
R FLPRN
L FLPRN ND
R AIL
S
0.0
T A B
RUDDER TRIM
R ELEV
L ELEV
RUDDER
RUDDER
FLT CTRL MODE
NORMAL
HYDRAULICS
ELECTRICL
FLT CTRL MODE
ACES
L
L2 R2
SECONDARY
L C1 C2 R
C
R
Non-Normal Indications
Normal Indications
Flight Controls Synoptic Display Features The flight control synoptic display shows the status of the flight control surfaces on an airplane outline.
The spoiler positions show as a white vertical tape.
normal, the hydraulic status blocks are removed from the display.
The flaperon, aileron and elevator positions show as a pointer on a vertical scale.
The electrical status blocks show when either the L2 or R2 235v ac buses are unpowered. The unpowered bus shows in amber and the powered bus shows in green. When both buses are powered, the electrical status blocks are removed.
The synoptic shows this information: • • • • • • • • • • •
Spoiler position Flaperon position Aileron position Elevator position Horizontal stabilizer position Rudder trim position Rudder position Flight control mode Hydraulic system status Electrical buses L2 and R2 status Actuator control electronics (ACE) status.
Normal indications are in white or green. If that data is not available, the indications are blank and if the data is invalid, an amber X is displayed.
Rev 1.0
The horizontal stabilizer position shows as a digital readout and a pointer on a vertical scale. The rudder trim position shows as a pointer on a horizontal scale. The flight control mode shows these indications: • • •
Normal (green) Secondary (amber) Direct (amber).
The ACE status blocks show when there is a failure. The failed ACE shows in amber and the normal ACEs show in green. When all the ACEs are normal, the ACE status blocks are removed.
The hydraulic system status blocks shows when there is low pressure in any of the three systems. The system with low pressure shows in amber and the normal systems show in green. When all three systems are
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17-14
Flight Controls MAINT DATA PGS
SYS MENU
LATCHED MSG ERASE
MAINT CTRL PGS
FLIGHT CONTROL
ROLL ANGLE ALTITUDE
CENTRAL MAINT PAGE 1 OF 4
ANGLE OF ATTACK
SYS CAS MENU
380
MAINT DATA PGS
CAPT WHEEL
MAINT CTRL PGS
FLIGHT CONTROL
ACE IRU/AHRU PITCH RATE ROLL RATE YAW RATE
LATCHED MSG ERASE
L
C1
C2
0.0 0.0 0.0
0.0 0.0 0.0
0.0 0.0 SPOILER POSN PCU POSN 0.0 PNL 0.0 0.0 243.2 0.0 1 -1.55s -1.35s 253.5 F/O 263.5 3 -1.35s
CENTRAL MAINT PAGE 2 OF 4
R HYD PRESS L C R
74 52 74
SPOILER SYS MENU PNL POSN PCU POSN
250.6 272.3
8
MAINT DATA PGS
-2.20s -1.88s
LATCHED MSG ERASE FLIGHT CONTROL
10 ANALOG DISCRETE: L 0.0 POSITION 1 0.0 0.0 0.0 0.0 0.0 5 230 VAC 263.5 12 -1.35s PFC DISCONNECT SWITCH AUTO 2 0.0 0.0 0.0 0.0 0.0 272.3 0.0-1.88s L1 L2 R1 R2 263.5 -1.35s ACE MODE NORM 3 0.0 0.0 0.0 0.0 0.0 7 -2.20s ON ON ON ON 250.7 0.0 243.2 14 -1.55s RUD TRIM RATE --0.0 --0.0 L OUTBD -4 RUD TRIM DIRECTION -L INBD R INBD R OUTBD FLAPERON FORCE --1.5 ---1 -0.6 RUD TRIM ARMED -+4.54 POSITION +4.54s +4.54 2 -0.6 0.0 +4.54 -1.5 --+0.5 RUD TRIM BRK RELEASED --119 -119 -90 -119 DELTA FORCE 0 0 FDR 0 -1 -2 0 RUD TRIM ENGAGE 1 -AILERON RUD TRIM ENGAGE 2 -SPD BRK ELEVATOR MODAL SUPPR -0.01s ACCEL -0.01s POSITION -0.01s CAPT -0.01s PITCH TRIM ARM NO HANDLE RUD TRIM FEEL L R 0 0 DELTA PRESS 0 CAPT PITCH 0 TRIM CTRL -POSITION 1 -6.7 0.0 0.0 0.00 L +0.73 LAT AFT F/O PITCH TRIM ARM -RUDDER SPLR EMCU TEMP SPLR EMCU TEMP 2 -6.7 0.0 0.0 0.00 R +0.73 LAT FWD DELTA DRIVE MOTOR DRIVE POSITION TRIM CTRL -PRESS MOTOR F/O PITCH -3 -6.7 NORM FWD +1.0 +1.0 0.00 L210STAB BRK RELEASE NO UPR 0.00s 0 4 --4 -6.7 R2 STAB BRK RELEASE -5 0.00s MID 0 11 L2 STAB AUTO SHUTDOWN NO 0.00s LWR 0 PFCF MODE: PROT MODE ACT TEST GUST SUPPR PRESS R2 STAB AUTO SHUTDOWN -SECONDARY NO ACTIVITY STAB ELEVTEMP FEEL ACT L ENGAGE YES UPR 0.0 AUTOPILOT LOAD SNSR POSITION EMCU MODE EMCU STATUS: ELEV FEEL ACT L STATUS ENGD LWR 0.0 DISENGAGED 1 -42.05 0.000 MOTOR DRIVE UPR ACT R ENGAGE -LWR L 0.081 2 -42.02 L2 ALT 93.0 ELEV L2 FEEL 65.2 ACT R STATUS -DATE 22 SEP 10 UTCLWR 16:55:24 93.0 ELEV 65.2 R2 ALT R 0.081 3 -42.02 R2 FEEL SPDBRK SOL UNLOCK -PREV PREV NEXT ELEVATOR PRINT SEND RECORD SPDBRK ACT CTRL UP -MENU PAGE PAGE 0.00s 0.00s 0.00s 0.00s POSITION SPDBRK ACT CTRL DOWN -0 0 0 DELTA PRESS SPDBRK 0ACT ARM -EMCU 4 MOTOR DISABLE -DATE 22 SEP 10 UTC SPLR 16:56:53 SPLR EMCU 5 MOTOR DISABLE YES PREV PREV SPLRNEXT EMCU 10 MOTOR DISABLE YES PRINT SEND RECORD MENU PAGE SPLRPAGE EMCU 11 MOTOR DISABLE -COLUMN
PEDAL
COLUMN
WHEEL
PEDAL
DATE
PREV MENU
MAINT CTRL PGS
PRINT
SEND
CENTRAL MAINT PAGE 3 OF 4
ACE C1
AUTO NORM LOW NO NO NO NO --NO ----------NO --------
C2 SYS MENUR
MAINT DATA PGS
LATCHED MSG ERASE
MAINT CTRL PGS
CENTRAL MAINT
AUTO AUTO NORM NORM FLIGHT CONTROL PAGE 4 OF 4 --------EMCU L2 EMCU R2 -- PITCH TRIM SWITCH ARM -ALTN NO NO NO -- PITCH TRIM SWITCH CTRL ALTN NO NO --- SW CUTOUT NORMAL NORMAL --NO -FC DC POWER C1 C2 L R NO ---PMG SELECTED -CONVERTOR NO -- SELECTED SELECTED -- BUS -28V (SECONDARY) --AVAILABLE AVAILABLE SELECTED AVAILABLE NO ---AVAILABLE AVAILABLE -HOT BATTERY ----AVAILABLE FC BATTERY --AVAILABLE YES -ENGD 28V DC BUS -- 31.6 -31.6 29.4 31.7 VOLTS NO -230V AC BUS VOLTS NO FC BATTERIES -L R L1 235 SLATS NO -28.0 VOLTS L2 235 SPLR 5,10, STAB L2 YES -- 27.9 0.3 CHG AMPS-0.3 R1 235 FLAPS -0.0 DISCHG AMPS R2 235 SPLR 4,11, STAB R2 -- 0.0 -25.5 TEMP YES -- 25.4 EDAS
CMD L VERT 22 SEP 10 UTCVERT 16:57:57 0.00 0.00 PREVHORZ NEXT CMD L HORZ RECORD PAGE PAGE 0.00 0.00
POSN
R
0.00 POSN
R
0.00 DATE
PREV MENU
PRINT
SEND
17 JAN 13 UTC 23:06:00 PREV NEXT RECORD PAGE PAGE
Flight Controls Maintenance Pages Features
Page 2 Information
There are four flight control system maintenance pages.
Page 2 shows: •
Page 1 Information Page 1 shows: • • •
• • • • • • • •
Inertial reference data Air data Position signals for control columns, control wheels and rudder pedals Force signals for control columns, control wheels and rudder pedals Position signals for speedbrake and rudder trim Elevator feel signals Modal suppression accelerometer signals Primary flight control function (PFCF) mode Autopilot mode Protection mode activity Test in progress and status.
Rev 1.0
• • •
•
Spoiler panel and power control unit (PCU) position Hydraulic system pressure status 235v ac electrical bus status Position and delta force for the flaperons, ailerons, elevator and rudder PCUs Electric motor control unit (EMCU) data.
• • •
Page 4 Information Page 4 shows: • • • •
Page 3 Information
Elevator feel status Speedbrake status Spoiler EMCU status.
Alternate pitch trim status Horizontal stabilizer cutout switch status Flight control electrical power status Empennage door actuation system (EDAS) commands and position status.
Page 3 shows: • • • • •
Flight control electronics (FCE) mode Actuator control electronics (ACE) mode Rudder trim status Pitch trim status Horizontal stabilizer brake and shutdown status
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-15
Flight Controls Slats Krueger Flap
Slat PDU
Torque Tubes Geared Rotary Actuator Slat Rotary Actuators Flap PDU
Inboard Flap Variable Camber Trim Unit Outboard Flap
High Lift Devices Features The high lift function (HLF) uses the leading edge flaps and slats in conjunction with the trailing edge flaps to increase lift at lower speeds, decrease structural loads during climb and increase efficiency during cruise. TRAILING EDGE FLAPS The trailing edge flaps have an inboard single slotted flap and an outboard single slotted flap on each wing. Hydraulic or electric motors on the flap power drive unit (PDU) turn the flap torque tubes. The torque tubes operate the geared rotary actuators (GRA). The GRAs extend or retract the flaps through drive arms.
Rev 1.0
There are two inboard and two outboard position sensors on each wing. These sensors supply the flap position to the high lift function (HLF) in the flight control electronics (FCE) cabinets C2 and R. The FCEs use these inputs for control and monitoring.
The slats have these three positions:
The FCEs also receive inputs from four flap skew sensor assemblies on each wing. These sensors are on the flap skew linkages and monitor for flap misalignment.
Hydraulic or electric motors on the slat PDU turn the slat torque tubes. The torque tubes drive the slat GRAs.
The variable camber trim units (VCTU) are part of the trailing edge variable camber (TEVC) system. LEADING EDGE SLATS The leading edge slat system has six slats and one Krueger flap on each wing. The Krueger flap seals the gap between the engine strut and the inboard slat.
• • •
Cruise (retracted) Takeoff (middle) Landing (extended).
The Krueger flap has only two positions: retracted and deployed.
The GRAs retract the slats with a rack and pinion drive. There are two position sensors at each end of the slat torque tubes. These sensors supply the slat position to the FCEs for control and for monitoring. The FCEs also receive inputs from three slat skew sensors on each wing. These sensors monitor for slat misalignment.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-16
Flight Controls L
R
L
EFB
LWR
R
LWR
EFB
DOWN
Normal Flaps
ARMED UP
1 5 15 PARKING BRAKE PULL
ALTN PITCH TRIM NOSE DN
UP
ALTN
25
L FUEL CONTROLR
30
RUN
NOSE UP
Alternate Flaps
ALTN FLAPS ARM
20
STAB L2 NORM R2
RET
OFF
EXT
TAT
Slat & Flap Electric Motor Control Units
CUTOFF
Flight Control Electronics (4)
CUTOUT
+13c TO 102.4
102.4
21. 7
21. 7
CCR Cabinet (2) Electric Motor
N1
583
583
Hydraulic Motor
EGT
66 . 4
66 . 4
Power Drive Unit
DOWN GEAR
N2
2. 0 29
2. 0
FF
OIL PRESS
F L A P S
29
20
Hydaulic Control Module
ND
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
10. 25
60
L
S T A B
0. 0
RUDDER TRIM
NU
N1
N1
TOTAL FUEL
GROSS WT
640 . 0 SAT
LBS X 1000
+10c
Head Down Display
243 . 4 FUEL TEMP
F L A P S
F L A P S
20
5 15
20
F L A P S
Center Hydraulic
5 20
+13c
Primary Mode
Secondary Mode
Alternate Mode
High Lift Function Operational Overview operate the flap and slat torque tubes.
Features The high lift function (HLF) operates in three modes: • • •
Primary Secondary Alternate.
PRIMARY MODE The primary mode operates the slats and flaps hydraulically and has closed loop control. The pilot controls the HLF with the flap lever on the control stand. Four sensors transmit the flap lever position to the flight control electronics (FCE) cabinets C2 and R. The FCEs control solenoids in the hydraulic control module (HCM). These solenoids control the hydraulic power to the hydraulic motors on the flap and slat power drive units (PDU). These motors
Rev 1.0
SECONDARY MODE If the FCEs find a fault in primary mode, they switch to the secondary mode. The secondary mode operates the slats and flaps hydraulically or electrically and has closed loop control. The pilot control is the same as in the primary mode. In the secondary electrical mode, the FCEs control solenoids in the HCM to disable the hydraulic operation and send commands to the slat and/or flap electric motor control units (EMCU). The EMCUs supply electrical power to electric motors on the flap and slat PDUs. The electric motors operate the slat and flap torque tubes.
ALTERNATE MODE The alternate mode is independent of the FCEs. It operates the slats and flaps electrically and has open loop control. The pilot selects the alternate mode with the alternate flaps arm switch and selector. The signals go to the FCEs and the FCEs send command data to the EMCUs which supply electrical power to electric motors on the flap and slat PDUs. INDICATIONS When either the slats or the flaps are in secondary mode, the position display on EICAS changes to a four segment display showing left and right slat and flap positions. In alternate mode, the display is the same as secondary without the command bars.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-17
Flight Controls Flap Lever Settings
Flap Lever Settings 0
UP
Cruise
1-30 1 0
UP
Cruise
LE Flaps 5
1-30 1 UP
LE Slat Extend
LE Flaps
10
5 15
LE Slat Extend
Takeoff
15
Takeoff 17
20 LE Slat Full Extend
18 25 20 30
Landing
LE Slat Full Extend
25
30
787-8 High Lift Devices Range of Position
Landing
787-9 High Lift Devices Range of Position
Flap and Slat Sequencing Features
Flap and Slat Sequencing
The high lift function (HLF) controls the sequence of the flaps and slats extension and retraction.
In the primary mode, the slats extend to the middle position before the flaps extend. When the flap lever is moved to the 25 position, the slats move to the extended position and the flaps remain at 20.
The HLF also supplies other functions such as automatic slat extension (autogap), load relief and skew or asymmetry protection. The flap positions for the 787-8 are 0, 1, 5, 15, 20, 25 and 30. Takeoff settings are 5, 15 and 20 units. Landing settings are 25 and 30 units. The flap positions for the 787-9 are 0, 1, 5, 10, 15, 17, 18, 20, 25 and 30. Takeoff settings are 5, 10, 15, 17, 18 and 20 units. Landing settings are 25 and 30 units. The flaps and slats extend and retract in sequence. This sequence is different in the three modes of operation. In all three modes, the flaps retract before the slats retract. Rev 1.0
When the flap lever is moved to 30, the slats remain at the extended position and the flaps move to the 30 position. In secondary mode, the slats and flaps are independent of each other and each can be operated either hydraulically or electrically. If the slats are in secondary mode and the flaps are in primary mode, the slats move to either the middle or extended position based on airspeed and the flaps move to their commanded position.
If the slats are in primary mode and the flaps are in secondary mode, when the flap lever is moved to 30 units, the slats move to the middle position and the flaps move to the 20 position. When the flaps reach 20, the slats move to the extended position and the flaps will then move to the 30 position. If both the slats and the flaps are in secondary mode, the airspeed is below 225 knots and the flap lever is moved to 30 units, the slats move to the extended position and the flaps move to the 30 position. If the airspeed is above 225 knots, the slats move to the middle position and the flaps move to the 20 position. In the alternate mode, the slats extend to the middle position and the flaps to a maximum of 20 units. The slats and flaps extend at the same time.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-18
Flight Controls L
R
L
EFB
LWR
R
LWR
EFB
Normal Flaps DOWN ARMED UP
Alternate Flaps
1 5
PARKING BRAKE PULL
ALTN PITCH TRIM NOSE DN
UP STAB L2 NORM R2
ALTN FLAPS ARM
20
ALTN
25
L FUEL CONTROLR
30
RUN
NOSE UP
15
RET
OFF
EXT
CUTOFF CUTOUT
Flight Control Electronics (4)
TAT
+13c TO 102.4
Spoiler REUs & EMCUs
102.4
21. 7
21. 7 N1
583
Position Sensors (L & R)
583 CCR Cabinet (2)
EGT
66 . 4
66 . 4
DOWN
Kruegar Flap
GEAR
N2
2. 0 29
2. 0
FF
OIL PRESS
F L A P S
29
PDU
20
Slat 1
Slat 2
Slat 3
Slat 4
Slat 5
Slat 6
ND
60
OIL TEMP
10. 25
60
L
S T A B
0. 0
RUDDER TRIM
NU
N1
18
OIL QTY
18
0. 8
VIB
0. 8
Hyd Motor
Power Drive Unit Gearbox
Elec Motor
N1
TOTAL FUEL
GROSS WT
640 . 0 SAT
+10c
LBS X 1000
C Hydraulic System
243 . 4 FUEL TEMP
Slat Elec Motor Control Unit
+13c
Head Down Display Hydraulic Control Module
Leading Edge Flaps and Slats System Features
LOAD RELIEF
The leading edge flaps and slats system has these functions:
The slat load relief function protects the slats from air load damage. The slat load relief function is available only in the secondary mode due to the slower speed of the electric motor.
• • • • •
Autogap Load Relief Skew Asymmetry Uncommanded motion.
AUTOGAP The autogap function improves the airplane stall performance near stall conditions. The autogap function is available only in the primary mode. When the airplane is near a stall condition, the high lift function (HLF) sends a command to extend the slats from the takeoff (middle) position to the landing (extended) position. The slats return to the takeoff position when the airplane is no longer near a stall condition.
Rev 1.0
When the airspeed is more than set levels, the slats retract to the middle position. When the airspeed is less than the reset value, the slats extend to the commanded position. When load relief is active, the EICAS display shows a LOAD RELIEF message adjacent to the flap/slat indication. SKEW OR ASYMMETRY When the HLF detects a skew, asymmetry or uncommanded motion, the flight control electronics (FCE) cabinets shut down the slat drive system.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-19
Flight Controls L
R
L
EFB
LWR
R
LWR
EFB
Normal Flaps
DOWN ARMED UP
1
Alternate Flaps
5
PARKING BRAKE PULL
ALTN PITCH TRIM NOSE DN
UP STAB L2 NORM R2
ALTN FLAPS ARM
20
ALTN
25
L FUEL CONTROLR
30
RUN
NOSE UP
15
RET
OFF
EXT
CUTOFF CUTOUT
Flight Control Electronics (4)
RESOLVER TAT
+13c TO 102.4
Actuator (8)
102.4
21. 7
CCR Cabinet (2)
N1
583
583
FCEs (4)
RVDT
EGT
66 . 4
66 . 4
DOWN
To F (4)
GEAR
2. 0
FF
29
OIL PRESS
29
60
OIL TEMP
60
FCEs (4)
RVDT
Hydraulic Motor
RVDT
N2
2. 0
Flap PDU
VCTU (2)
21. 7
F L A P S
RVDT
20
CEs
rd boa Out
Power Drive Unit Gearbox
Electric Motor
Inboard Flap Flap
ND
L
S T A B
10. 25
0. 0
RUDDER TRIM
Flap Elec Motor Controller
NU
N1
18
OIL QTY
18
0. 8
VIB
0. 8
N1
TOTAL FUEL
GROSS WT
640 . 0 SAT
+10c
LBS X 1000
C Hydraulic System
243 . 4 FUEL TEMP
+13c
Head Down Display
Hydraulic Control Module
Trailing Edge Flap System Features The trailing edge flap system has these protective functions: • • • •
Load relief Skew Asymmetry Uncommanded motion.
LOAD RELIEF The flap load relief function protects the flaps from air load damage. The flap load relief function is available only in the primary mode. When the airspeed limit is exceeded with the flaps in the 15, 20, 25 or 30 unit positions, the high lift function (HLF) sends a command to retract the flaps to a position specific to the current airspeed. On the 787-9, these flap positions are 10, 15, 17, 18, 20, 25 and 30.
Rev 1.0
This new position depends on airspeed. When the airspeed is less than the exceedance value, the flaps extend again to the commanded position.
The variable camber trim units VCTU) disconnect the outboard flaps and allow the PDU to position only the inboard flaps.
When load relief is active, the EICAS display shows a LOAD RELIEF message adjacent to the flap/slat indication. SKEW OR ASYMMETRY When the HLF detects a skew, asymmetry or uncommanded motion, the flight control electronics (FCE) cabinets shut down the flap drive system. TRAILING EDGE VARIABLE CAMBER SYSTEM The trailing edge variable camber (TEVC) system reduces wing loads during climb and reduces airplane drag during cruise.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
17-20
Flight Controls LATCHED MSG ERASE
MAINT DATA PGS
SYS MENU
MAINT CTRL PGS
CENTRAL MAINT
FLAP/SLAT
FLAP LEVER A B C D
SYSTEM
0.00 0.00 0.00 0.00
AIRSPEED C SYS PRESS AUTOSLAT LOAD RELIEF AIR/GND
VARIABLE CAMBER
52 NOT CMD NOT CMD
ALTERNATE SWITCH ALT ALT ALT ALT ALT ALT
ARM ARM ARM ARM CMD CMD
SLATS
NOT ARMED NOT ARMED NOT ARMED NOT ARMED OFF OFF
1 2 3 4 A B
DRIVE CMD MODE S/O VLV CMD
NEAR
OUTBD FLAP L1 L2
OUTBD FLAP POS L
R A B
8.88
NEAR
INBD FLAP POS
L BRAKE LO SPD 25.16 CLOSED 25.16
R A B
SLAT 8
-30.0 INBD -30.0 -30.0 OUTBD -30.0
FLAPS DRIVE CMD MODE S/O VLV CMD
SLAT POS
BRAKE L LO SPD 8.90 CLOSED 8.90
SLAT SKEW SLAT 6 SLAT 7
SLAT 5
ON 380 25.18 25.18 SET SET
STATUS ALTITUDE INBD CMD OUTBD CMD BRAKE L BRAKE R
R
25.22 25.16
FLAP SKEW INBD FLAP INBD FLAP L3 L4 R5 R6
A B
25.22 25.22
OUTBD FLAP R7 R8
-30.2 -30.2 A -30.2 -30.0 A -30.0 -30.2 A -30.2 -30.2 B -30.2 B -30.0 B -30.2 -30.2 DATE
PREV MENU
PRINT
SEND
22 SEP 10 UTC 16:53:15 PREV NEXT RECORD PAGE PAGE
High Lift Function Maintenance Page Features The high lift function (HLF) maintenance page shows: • • • • • • • • • • •
Flap lever position signals System data Variable camber data Alternate flap arm switch status Alternate flap command switch status Slat drive command status Slat position data Slat skew status Flap drive command status Flap position data Flap skew status.
Rev 1.0
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17-21
18 Environmental Systems
Environmental Systems
Environmental Systems
18
Environmental Systems Introduction AIR CONDITIONING Air for the air conditioning system is from cabin air compressors (CACs). The CACs are electric motor driven axial flow compressors. The CACs have air bearings. These bearings require no regular servicing. The air conditioning system is a dual air cycle pack design. The ram air system produces minimum drag. The ram air system can control air temperature if an air cycle machine (ACM) fails. The pack ACMs have air bearings. These bearings require no regular servicing. Pack temperature control is automatic. Automatic overtemperature protection reduces flight crew and cabin crew workload. The alternate ventilation system (AVS) provides ventilation through the airplane when both packs are off in flight. The upper and lower cabin air recirculation systems reduce fuel consumption. The systems also help to control moisture and contaminant levels in the cabin. The lavatory and galley vent system increases ventilation through the flight deck, passenger cabin, and the optional crew rest areas of the airplane. This system also helps with smoke removal from the airplane interior. EQUIPMENT COOLING The airplane uses two equipment cooling systems. Both systems have backup fans. The equipment cooling systems automatically configure for ground and flight operations.
Rev 1.0
The equipment cooling systems also automatically configure for smoke removal.
•
Air Conditioning
•
Lower Recirculation
The power electronics cooling system (PECS) cools hot electrical components with fluid.
•
Overheat Detection
•
Conditioned Air Distribution
The integrated cooling system (ICS) sends fluid to the galley cooling system.
•
Alternate Ventilation
•
Humidification
•
Upper Recirculation
•
Supplemental Heating
The forward cargo compartment heating is by exhaust air from the forward equipment cooling system. Additional heating control comes from an inline heater and a heating exhaust fan.
•
Moisture / Air Contaminant Control
•
Lavatory / Galley Vent
•
Equipment Cooling
The optional forward cargo air conditioning (FCAC) system gives more temperature control to forward cargo.
•
Power Electronics Cooling
•
Integrated Cooling
•
Cargo Compartment Heating
•
Forward Cargo Air Conditioning
•
Cargo Compartment Heating Control Panel
•
Air Conditioning Control Panel
•
Cabin Pressure Control
•
Cabin Pressure Control Panels
CARGO COMPARTMENT HEATING
The aft cargo compartment heating is exhaust air from the aft equipment cooling system. The bulk cargo compartment heating is from aft cargo compartment exhaust air, an inline electric heater and boost fan. PRESSURIZATION The cabin pressure control system uses dual, automatic, digital pressure controllers. The controllers are named valve control units (VCU). This increases reliability and reduces crew workload. Each VCU controls an outflow valve. There is a manual backup pressure control system. Independent, mechanical safety relief valves protect the airplane structure in any mode of pressure control. The VCUs have BITE and are connected to the common core system (CCS).
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-1
Environmental Systems
FWD
Pack Control Unit
Pack Control Unit Pack Control Unit • Each air conditioning pack gets control from a pack control unit (PCU). Each PCU has two control channels. Each PCU channel gets control power from a different remote power distribution unit (RPDU). One PCU channel is in control, the other channel is standby. PCU control channel change occurs with each new flight. The PCUs communicate with each other over a controller area network (CAN) bus. The PCUs are air cooled. Cooling air comes from the two lower recirculation system heat exchangers. The PCUs control these components in each pack: •
Cabin air compressors (CAC) (2) (through a common motor start
Rev 1.0
• • • • • • • • • •
controller (CMSC) CAC variable diffuser actuators (VDA) (2) CAC add heat valves (AHV) (2) CAC inlet deflector door actuator Ram air inlet door actuator Ram air outlet door actuator Air cycle machine (ACM) low limit valve ACM economy cooling valve (ECV) ACM bypass valve (ABV) Trim air pressure regulating valve (PRV) Trim air valves (3) Lower recirculation system fan.
The PCUs get data from these sources for control: • • • • • •
Common core system (CCS) CACs (through CMSCs) CAC VDAs CAC AHVs CAC inlet pressure sensor (2) CAC discharge pressure sensor (2)
• • • • • • • • • • • • • • • • • •
CAC discharge temp sensor (4) CAC discharge flow sensor CAC inlet deflector door actuator Ram air inlet door actuator Ram air outlet door actuator ACM speed sensor Pack condenser inlet temperature (2) Trim air PRV Trim air valves (3) Secondary heat exchanger (HX) outlet temp sensor (2) ACM compressor discharge temp sensor (2) Condenser low limit valve ACM ECV ACM ABV Pack outlet temp sensor (2) Flight deck air supply temp sensor (2) Lower recirculation system fan. Overheat detector system (ODS) through CCS.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-2
Environmental Systems
CMSC
M
Add Heat Valve
Aft E/E Bay CAC
M
Power
To Trim Air System
Variable Diffuser Actuator
CAC Inlet Deflector Door
Flow Sensor
Wing/Body Fairing
Ozone Converter
Variable Diffuser Actuator
M PCU
M
Add Heat Valve
Power
To Pack Primary HX
CAC
CMSC Aft E/E Bay J1
J2
J3
J4
J5
RDC J1
J2
J3
J4
J5
RDC Pack Bay (Typ)
STAT
AIR CONDITIONING EQUIP COOLING FWD AFT AUTO
AUTO
OVRD
OVRD
RECIRC FANS UPPER LOWER ON
HYD
ELEC
GEAR
FCTL
OFF
ON FAULT
B
75 2
40
AUTO OFF
C
75
75
75
CB
D
75 3
50
AFT
CCR Cabinet (2)
W R PACK
TRIM AIR L R ON FAULT
A 75
FWD
C
W
AUTO
DOOR
75 F
FLT DECK 75 74 1
AIR COND RESET
C
AIR MAINT
MASTER TEMP
201
CABIN TEMP
L PACK
FUEL
EFIS/DSP
ON
CABIN OCCUPANTS
FLT DECK TEMP
75
70
75 4
BULK
FLT DECK PASSENGER CABIN
UPPER RECIRC LOAD SHED
LOWER RECIRC LOAD SHED
AIR DISTRIBUTION
VENTILATION J1
J2
J3
J4
TRIM HEAT FLT DECK + B + D
J5
TRIM HEAT FLT DECK + A + C
NORM ALTN
L PACK STRY COOLING
RDC
L
L
Air Conditioning Control Panel
TRIM AIR
R
R PACK
R CABIN AIR COMPRESSOR PACK INLET ANTI-ICE VENTILATION MODE NORMAL
HDD
Cabin Air Compressors Cabin Air Compressor Each air conditioning pack and trim air system gets pressurized air from one or two cabin air compressors (CAC). Each CAC has these components: • • • • • • •
Variable speed ac electric motor Variable diffuser actuator (VDA) Axial flow compressor Add heat valve (AHV) Inlet pressure sensor Outlet pressure sensor Outlet temperature sensor (2)
The CACs have air bearings, and the CAC motors are air cooled. Each CAC gets control power from a common motor start controller (CMSC). The CMSCs get +/- 270v dc power from an automatic transformer rectifier unit through a 270v dc bus. Control commands for the CMSCs to control the CACs comes from a pack Rev 1.0
control unit (PCU). There is one PCU for each pack. Each PCU can control two CACs through the CMSCs.
•
• The common core system (CCS) sends enable or inhibit commands to the CMSCs through the common data network (CDN). The enable and inhibit commands come from the configuration of the airplane The enable and inhibit commands come from these inputs: • • • •
Airplane electrical system configuration Airplane in air or on ground Outside air temperature Pack control switch position on the P5 panel.
CAC Operation With both pack switches selected to AUTO on the P5 panel, this is the CAC operation sequence:
•
One CAC of the left pack operates with three ground power units connected One CAC of each pack operates with both APU starter generators (ASGs) connected Both CACs of each pack operate with all four engine driven variable frequency starter generators (VFSGs) connected.
The PCUs use components to protect the CACs from compressor surge and over temperature: • • • •
Inlet and outlet pressure sensors Outlet temperature sensors Variable diffuser actuator Add heat valve.
Air for the CACs comes from an inlet duct in the lower left and right sides of the fuselage. Two CACs share one inlet duct. Each CAC inlet is protected by an inlet deflector door on the ground.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-3
Environmental Systems Zonal Dryers (2) Crown
CMSC IFE Fwd EE Bay
Ram Fan Motor Controller
A B
J1
Water Extractor
J1
J2
J3
J4
J5
M
Misc EE Clg
RDC
Switch
Air Cycle Machine Bypass Valve
J1
Lower Recirc HX
Lower Recirc Fan (Typ) From ICS
J4
J5
J2
J3
J4
J5
RDC T2
T1
To ICS
To PAX Cabin
J3
Aft EE Bay
M HFSOV
J2
RDC
Power Panel
M Low Limit Valve
From CAC Ram Fan
Plenum Manifold
M
Compact Mixer Ram Air Outlet Door
Mix Bay From F/D Trim Valve
To F/D
Condenser
ACM
M Economy Cooling Vlv FCAC PECS
To NGS (Right Pack only)
PCU Ram Air Inlet Door J1
J2
J3
J4
J5
RDC STAT
ELEC
HYD
FUEL
AIR
DOOR
STAT STAT AIR CONDITIONING EQUIP COOLING FWD AFT AUTO
AUTO
OVRD
OVRD
GEAR
RECIRC FANS UPPER LOWER ON
FLT DECK TEMP
C
ON
CCR Cabinet (2)
CABIN TEMP
C
W
AUTO OFF
ON
ON
FAULT
EFIS/DSP
MAINT
CB
MASTER TEMP MASTER 75 F TEMP CABIN MASTER 75 F 201 OCCUPANTS FLT DECK TEMP A B C D F 75 2 75 75 75 75 3 75 75 4 201 75 74 1 7575 FLT DECK A B C D 40 70 4 BULK 75 2 75 75 75AFT75 3 5075 75 75 74 1 75 FWD FLT DECK A B C D 40 70 4 BULK 75 2 75 75 75AFT75 3 5075 75 75 74 1 75 FWD FWD
40
AFT
50
FLT BULK DECK 70
FLT DECK PASSENGER CABIN FLT DECK PASSENGER CABIN
W PASSENGER CABIN UPPER LOWER RECIRC RECIRC UPPER LOAD SHEDLOWERLOAD SHED RECIRC RECIRC UPPER LOAD SHEDLOWER AIR LOAD DISTRIBUTION SHED RECIRC RECIRC
R PACK TRIM AIR L R
FCTL
CABIN OCCUPANTS CABIN 201 OCCUPANTS
AIR COND RESET
L PACK
ELEC HYD FUEL AIR DOOR GEAR EFIS/DSP MAINT FCTL CB ELEC HYD FUEL AIR DOOR GEAR EFIS/DSP MAINT FCTL CB
AUTO OFF
J1
J2
J3
J4
LOAD SHED AIRLOAD DISTRIBUTION SHED TRIM HEAT TRIM HEAT FLT DECK + B + D FLT DECK + A + C AIR DISTRIBUTION TRIM HEAT TRIM HEAT FLT DECK + B + D FLT DECK + A + C TRIM HEAT HEAT AIR L PACK R PACK L TRIM R FLT DECK + B + D FLT DECK +TRIM A+ C STRY L PACK COOLING R PACK L TRIM AIR R STRY L PACK COOLING R PACK L TRIM AIR R L CABIN AIR COMPRESSOR R STRY PACK INLET ANTI-ICE COOLING CABIN AIR COMPRESSOR L R PACK INLET ANTI-ICE MODE VENTILATION L R CABIN AIR COMPRESSOR NORMAL PACK INLET ANTI-ICE VENTILATION MODE NORMAL VENTILATION MODE NORMAL
J5
FAULT
VENTILATION NORM ALTN
RDC
Air Conditioning Control Panel
Head-Down Display
Air Conditioning Pack Air Conditioning There are two air conditioning packs. The packs are below the center fuel tank. The pack control unit (PCU) controls most components in the pack. Pressurized, hot air from the cabin air compressors (CAC) go to both the air cycle machine (ACM) and trim air system in the pack. Hot air for the ACM goes through the primary heat exchanger, which cools the air that goes to the ACM and ACM bypass valve (ABV). Hot, high pressure ACM compressor discharge air goes through the secondary heat exchanger (HX). From the secondary HX, cooler air goes to the condenser, with the economy cooling valve (ECV) closed. The condenser uses cold ACM T1 turbine discharge air to cool the air enough for moisture in the air Rev 1.0
to form as water. This air goes to the water extractor, then to the ACM T1 turbine. Water from the extractor goes to a nozzle in the ram air duct. The warmer air goes to the ACM T2 turbine. Very cold T2 turbine discharge air goes to the compact mixer. The PCU uses the ABV to add warmer air to the T2 turbine discharge air. This air temperature represents that which is set as an average for all four passenger cabin zones, and separately for the flight deck, by the flight crew. This is ACM discharge air. This air goes to the compact mixer. Lower recirculation system air that goes through the lower recirculation HX mixes with the ACM discharge air. This air goes to the to the plenum in the mix bay, aft of forward cargo, and then to the four passenger cabin zones. ACM discharge air also bypasses the compact mixer and mixes with hot air from the flight deck
trim air valve. This air goes directly to the flight deck. The PCU opens the low limit valve (LLV) when ACM T1 turbine discharge air temperature is below freezing. Above 29,000 feet altitude, the PCU opens the ECV. This causes the ACM compressor discharge air to bypass the condenser, water extractor and T1 turbine. This lowers air load demand on the CACs. Above 29,000 feet the moisture content in the ambient air is already very low. The PCU opens the ABV, the low limit valve and the ECV when it detects an ACM failure. This is the non-normal HX only mode. The PCU controls the ram air inlet and outlet doors to adjust pack discharge temperature. The common core system (CCS) controls the ram air system fan.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-4
Environmental Systems
RPDU 82
Keel Beam Web
ODS Detector Elements ODS Controller
FWD
FWD
E10
Cargo Door - Aft
Overheat Detection System Overheat Detection System
Detector Elements
The overheat detection system (ODS) monitors both air conditioning packs and the nitrogen generating system (NGS) for hot air leaks. The ODS has a controller and five dualelement detector loops. Two detector loops are in each air conditioning pack bay. One detector loop is in the NGS compartment. The detector elements are the thermistor type.
The dual-channel detector elements are in the top of each air conditioning pack bay. Detector elements are also on both sides of the keel beam web in the pack bays. The detector elements on the keel beam web are not shown.
ODS Controller The ODS controller has two control channels which monitor the five detector elements. The controller normally operates with "and" logic. Both ODS controller channels must detect an overheat condition before an overheat alarm can be set. The ODS controller sends alarm data to the common core system (CCS).
Rev 1.0
ODS Operation The ODS controller monitors for continuity between two wires in the elements of the two loops. An insulating thermistor material insulates the two wires in the element. Heat from a hot air leak makes the insulating properties of the thermistor material decrease. This decreases the resistance between the two wires, increasing the continuity to the circuit. An increase in circuit continuity will make the controller set an alarm to the CCS.
The two ODS controller channels do a periodic test of all of the loop elements. If one of the loops fails the test, the controller sets a fault for that loop. The controller will electronically isolate the failed loop. The ODS controller continues to use the functional loop for overheat monitoring. The controller sends a fault message to the CCS. When the ODS controller sends a air conditioning pack overheat alarm to the CCS, the CCS sends a shutdown command to the respective pack control unit (PCU). The PCU will shut down the pack. When the ODS controller sends a NGS overheat alarm to the CCS, the CCS sends a shutdown command to the NGS hosted application in the CCRs. The hosted application shuts down the NGS operation.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-5
Environmental Systems OUTBD
FWD
Ram Air Inlet
Condenser
PECS Heat Exchanger
Ozone Converter
Cabin Air Compressors
FCAC Heat Exchanger Secondary Heat Exchanger Primary Heat Exchanger
Lower Recirc Fan
Ram Air Outlet Duct
Air Supply Muffler
ICS HX
Ground Cond Air Connector
ACM Compact Mixer
Left Pack Shown (Below Looking Up)
Ram Air Fan
Water Extractor
Left Air Conditioning Pack Component Location Air Conditioning Pack Component Location The two air conditioning packs are modular. The packs are installed in the pack bays fully assembled. This causes the two packs to be installed inverted from each other. The components that are more visible from the ground for one pack, are less visible from the ground for the other pack. The pack shown is the left air conditioning pack. The view is from below the airplane, looking up at the pack The major components are called out in the graphic. Smaller components are not called out. Component Insulation
temperature air in them during pack operation. Because of the hot air, these components have insulated blankets on them. The insulation blankets are orange in color. These are the components that have insulation blankets on them: • • • •
CACs ACM Ozone converter All pneumatic ducts with hot air in them.
The insulation blankets help to prevent the surrounding composite structure from heat damage. The views of the two air conditioning packs show the components without the insulation blankets. This makes it possible to see the actual components.
Many of the components in the air conditioning packs have high Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-6
Environmental Systems Air Supply Mufflers
Compact Mixer
Water Extractor
ACM
Ram Air Fan
Condenser
Ram Air Outlet Duct
Primary Heat Exchanger Lower Recirc Fan
Cabin Air Compressors
Secondary Heat Exchanger
Ozone Converter
FCAC Heat Exchanger Ram Air Inlet
PECS Heat Exchanger
FWD
Right Pack Shown (Below Looking Up) OUTBD
Right Air Conditioning Pack Component Location Air Conditioning Pack Component Location The two air conditioning packs are modular. The packs are installed in the pack bays fully assembled. This causes the two packs to be installed inverted from each other. The components that are more visible from the ground for one pack, are less visible from the ground for the other pack. The pack shown is the right air conditioning pack. The view is from below the airplane, looking up at the pack The major components are called out in the graphic. The smaller components are not called out. Component Insulation
temperature air in them during pack operation. Because of the hot air, these components have insulated blankets on them. The insulation blankets are orange in color. These are the components that have insulation blankets on them: • • • •
CACs ACM Ozone converter All pneumatic ducts with hot air in them.
The insulation blankets help to prevent the surrounding composite structure from heat damage. The views of the two air conditioning packs show the components without the insulation blankets. This makes it possible to see the actual components.
Many of the components in the air conditioning packs have high Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-7
Environmental Systems Cabin J1
J2
J3
J4
J5
To Zone A1
RDC
To Zone B1 J1
A1 Supp Heat J1
J2
J3
J4
B1 Supp Heat
To Zone C
To Zone D
J2
J3
J4
J5
RDC
To Zone B2
J5
RDC To Zone A2 J1
M Discharge to Flight Deck
FD Supply Boost Fan
J2
J3
J4
J5
RDC
M
FD Supply Boost Fan Isol Vlv
Fwd Cargo Compartment
M
M
Trim Vlv
Trim Vlv
M
CACs
CACs Compact Mixer
M
Trim Air Press Reg Vlv
Trim Vlv
Trim Vlv
Trim Vlv
Compact Mixer
Plenum/ Manifold
Left Pack
M
Right Pack
Trim Air Press Reg Vlv
M
M
Trim Vlv
M
Mix Bay Fuselage Surface
Ground Connection
Right Pack Bay
Left Pack Bay J1
J2
J3
J4
J5
RDC AIR CONDITION
AIR CONDITIONING EQUIP COOLING FWD AFT AUTO
AUTO
OVRD
OVRD
PACK:
ON
FLT DECK TEMP
ZONE TEMP
AUTO OFF
DUCT TEMP HEAT GEAR CTRL CHFCTL
201
C
W
TEMP STAT TRGTELEC
CCR Cabinet (2)
AIR COND RESET
C
F ODS: PACK75BAY L CABIN AIR SUPPLY L1 L2 R1 1A FAILR2 LWRB PANEL OFF C ON ON ON FLTCABIN DECK AIR COMP A D 1B NORM 2 75 XX XX . X 75 COMP 75 74 1SPEED 75KRPM 75 . X 75 XX 75 . X3 75 XX2A.75X 4 NORM KEEL/FRONT SPAR COMP XXX XXX 40 KW NORM 2B FWDPOWER AFT XXX 50 XXX70 BULK
W
COMP MOTOR CLG XXX XXX SCHEDULE 1 2 FLT DECK PRESS IN XX . X XX . X PRESS OUT XX . X XX . X SURGE MARGIN PASSENGER X . XXCABIN X . XX COMP OUT XXX XXX X . XX AH/SC VLV X . XX XXX AH/SC FLOW-MASS XXX LOWER UPPER RECIRC VARIABLE DIFFUSER X . XX X . XX RECIRC LOAD SHED LOAD SHED L INLET ANTI-ICE AIR DISTRIBUTION ON
R PACK TRIM AIR L R ON
ON
FAULT
R1
ACMTEMP COMP OUT XX MASTER SEC F/D HX OUT A1
ON
CABIN TEMP
L PACK
R1
CTRL CH L2 R1 FLOW-MASS AIR CONDITIONXXXAUTO XXX PG 1/2 XXXX XXXX FLOW-VOLUME XXXX XXX XXXX OCC SEATS XXXX XXXX A2 B1 B2 COND XXXX XXXX XX IN XX XX XX XX XXXX XXXX MIX OUT XX XX TEMPFUEL XX XX HYD AIRXXX TRIM AIR . XX DOOR X . XX XXX XXXPRESSXXX XXX XXX XXX TRIM PRESS VLV . XX OFF X . XX X . XX X . XX X . XX ON X . XXX EFIS/DSP CB-L1 R1 L2 --MAINT R1 A B LIQUID LOOPS: PECS TEMP XXX XXX PECS DIVERTER VLV X . XX X . XX UPR FAN ON XXXXX OFF ALTITUDE LWR RIGHT FAN LWR LEFT FAN CABIN MASTER AIRSPEED X . XX OCCUPANTS TEMP
RECIRC FANS UPPER LOWER
AUTO
J1
J2
J3
J4
J5
OFF
FAULT
RDC
XXX 3 XX . X XX . X X . XX XXX X . XX XXX X . XX
AUTO PG 2/2 L LOW LIM VLV X . XX ACM BYP VLV X . XX OPEN ECON COOL VLV RAM X . XX XXX IN DOOR RAM EXIT X . XX C DOOR D COMP XX IN DOOR OPEN XX X . XX ACM SPEED KRPM XX XX RAM SPEED KRPM XXXFANXXX XXX XXX X . XX RAM FAN MOTOR CLG XXX
X . XX R2
X . XX L1
RECIRC HX VLV RECIRC HX INLET TEMP FLIGHT OFF PHASE SAT
R
X . XX X . XX CLSD X . XX X . XX CLSD X . XX X . XX XXX
X . XX XXX
CRUISE XXX
R
OVHT OVHT NORM NORM
XXX 4 XX . X XX . X X . XX XXX X . XX XXX X . XX
R
OFF
VENTILATION NORM ALTN
Cabin Services System Controller
Air Conditioning Control Panel
Cabin Zone Unit
TRIM HEAT FLT DECK + B + D L PACK STRY COOLING
Cabin Attnd Panel
L
L
TRIM HEAT FLT DECK + A + C TRIM AIR
CABIN AIR COMPRESSOR PACK INLET ANTI-ICE
R PACK
R
R
VENTILATION MODE NORMAL
HDD
Trim Air Systems •
General Each air conditioning pack has a trim air system. The pack control unit (PCU) for that pack controls that trim air system. Each PCU controls a trim valve for the flight deck. Each PCU controls two trim valves for two of the four passenger cabin zones. Two trim air control switches are on the air conditioning panel in the flight deck.
• • • •
Cabin attendant panel (CAP) temperature selection from the passenger cabin Flight deck zone temperature sensors Passenger cabin zone temperature sensors Flight deck zone duct temperature sensors Passenger cabin zone duct temperature sensors
The PCU uses a pressure regulating valve (PRV) to keep trim air pressure more than cabin pressure. The PCU uses a pressure sensor downstream of the PRV for control of the PRV to the correct differential pressure.
These are the components for a pack trim air system:
These are the sources of data that the PCU uses to control the trim air system:
•
•
Application software in the common core system (CCS) temperature selection from the flight deck
Rev 1.0
• •
Trim air pressure regulating valve (PRV) Passenger cabin zone trim valves (2) Trim air pressure sensor
A PCU shuts down its trim air system for high zone duct temperature faults.
Operation The PCU gets flight deck and passenger cabin selected temperature data from the air conditioning panel in the flight deck through the CCS. The PCU also gets passenger cabin zone temperature data from the CAP through the CCS. Each PCU controls trim air temperature for two of the four passenger cabin zones. The PCUs control the trim valves to add hot cabin air compressor (CAC) discharge air to the cooler pack discharge air. Hot trim air for the flight deck is added to the pack discharge air downstream of the compact mixer. Hot trim air for the passenger cabin zones is added to the pack discharge air, downstream of the plenum manifold in the mix bay.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-8
Environmental Systems Zone A1
Door 2 Galley
Zone A2
Zone Supply
Zone B1
Zone B2
Zone Supply
Zone C
Zone Supply
Door 3 Galley
Zone Supply
Zone D
Zone Supply
Door 1 Galley
Door 4 Galley
PAO (Typ)
PAO (Typ)
Zone Supply
PAO (Typ)
PAO (Typ) PAO (Typ)
PAO (Typ)
Upper Recirc Fan
Floor Line (2 ea)
(2 ea)
(2 ea)
Door Floor Panel Heater (Typ)
Cabin From ECS Mix Bay
(2 ea)
From ECS Mix Bay
RPDU RPDU
Fwd E/E Bay RH J1
J2
J3
J4
J5
HEATERS SHOULDER
FOOT
RDC
CHART
Book Storage Outlet
HIGH
LOW
LOW
HIGH
FWD PANEL BRIGHTNESS OUTBD DSPL/ CONTRAST
INBD DSPL/ CONTRAST
WORK TABLE
PNL/ FLOOD
Captain (F/O)
Cabin Services System Controller
Cabin Zone Unit
Cabin Attendant Panel STAT
ELEC
GEAR
Flight Deck
J1
J2
J3
J4
HYD
FCTL
A 75
B
75 2
C
75
75
40
FWD
CCR Cabinet (2)
CABIN TEMP
DOOR CB
75 F
FLT DECK 75 74 1
FLT DECK TEMP
AIR MAINT
MASTER TEMP
201
RDC
FUEL
EFIS/DSP
CABIN OCCUPANTS
J5
75
D
75 3
50
AFT
75
70
75 4
BULK
FLT DECK PASSENGER CABIN
UPPER RECIRC LOAD SHED
LOWER RECIRC LOAD SHED
AIR DISTRIBUTION
AIR COND RESET
C
From Pack Discharge
Fwd E/E Bay LH
AUTO OFF
TRIM HEAT FLT DECK + B + D
C
W
L PACK
L PACK STRY COOLING
W
TRIM AIR L R ON
ON
FAULT
FAULT
L
L
R PACK
TRIM HEAT FLT DECK + A + C
TRIM AIR
R
R PACK
R CABIN AIR COMPRESSOR PACK INLET ANTI-ICE VENTILATION MODE NORMAL
AUTO OFF
HDD
Supplemental Heating General
Operation
The supplemental heating system uses electrically powered heaters. The common core system (CCS) hosted applications control the supplemental heating system.
The pilots have control of the inline shoulder heaters and foot rest surface heaters through control panels in the flight deck. Each heater type has a different control knob. The CCS takes the control knob position and controls the amount of power going to the heaters. The CCS does not operate the heaters for these conditions:
The CCS uses inline electric heaters and radiant electric heaters for supplemental heating. These are the inline electric heaters: • •
Pilots shoulder heaters Galley area heaters
These are the radiant electric heaters: • •
Flight deck foot rest surface heaters Floor panel heaters, next to each of the eight passenger entry doors (PED).
Rev 1.0
• • • •
Airplane on the ground Air conditioning packs off Recirculation fans off Shoulder heater overheat fault.
The cabin flight attendants have control of the galley area heaters. Control of the heaters is through the galley heater control function of a cabin attendant panel (CAP). Each galley area heater has an individual selection. All galley area heaters can be controlled from one CAP. The galley area heaters are in the cabin
air distribution ducts. The CCS takes the CAP control selection and controls the amount of power going to the heaters. The CCS does not operate the heaters for these conditions: • • • •
Airplane on the ground Air conditioning packs off Recirculation fans off Heater overheat fault.
The CCS controls the PED floor panel heaters automatically. The CCS operate the floor panel heaters with the airplane in the air, or on the ground with ambient temperature less than 45F (7C). The CCS does not operate the heaters for these conditions: •
• •
Airplane on ground and ambient temperature more than 55F (13C) Air conditioning packs off Recirculation fans off.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-9
Environmental Systems Fwd Zonal Dryer Crown
Aft Zonal Dryer Crown To Pass Cabin Zones A & D
IFE
To Pass Cabin Zones B & C
Fwd EE Bay Miscellaneous Equipment Cooling Exhaust
Plenum/ Manifold
Forward Zonal Dryer Regeneration Air
To F/D
Aft Zonal Dryer Regeneration Air
Lower Recirc APF (3)
Mix Bay
HFSOV
From ICS
Compact Mixer
HFSOV
M
M Lower Recirc Fan (Typ)
From ICS
Lower Recirc Fan (Typ)
Lower Recirc HX
From F/D Trim Valve
J1
J2
J3
J4
J5
RDC
J5
J4
J3
J2
J1
R Pack Discharge
RDC STAT
OVRD
RECIRC FANS UPPER LOWER ON
GEAR
CABIN OCCUPANTS CABIN OCCUPANTS
FLT DECK
C
C
W
L PACK AUTO
OFF
75
CCR Cabinet (2)
W R PACK
TRIM AIR L R ON
ON
FAULT
FAULT
AUTO
AIR
DOOR
CB
MASTER TEMP MASTER TEMP
201
75 F
MASTER 75 F TEMP A FLT DECK B C 75 75 74 1 75 75F 75 2 75 75 75 3 FLT DECK A B C D 75 75 AFT 75 3 50 75 74 1 75 FWD 75 2 40 75 75 7570 A C D B 1 75 FWD 75 AFT 75 3 50 75 75 2 40 75 75 7570 4 BULK 40 50 70FLT DECK AFT BULK
201
201
AIR COND RESET
FUEL
MAINT
CABIN OCCUPANTS
CABIN TEMP
FLT DECK TEMP
EFIS/DSP
FCTL
ON
HYD
HYD FUEL AIR DOOR EFIS/DSP FCTL MAINT CB FUEL AIR DOOR EFIS/DSP MAINT CB
ELEC GEAR ELEC HYD GEAR FCTL
STAT
OVRD
ELEC
STAT
AIR CONDITIONING
AUTO
From F/D Trim Valve
To ICS
L Pack Discharge
AUTO
Compact Mixer
Lower Recirc HX
To ICS
EQUIP COOLING FWD AFT
To F/D
Lower Recirc APF (3)
74
D
75
75
4
4 BULK
FWD
FLT DECK PASSENGER CABIN FLT DECK PASSENGER CABIN PASSENGER CABIN UPPER RECIRC UPPER LOAD SHED RECIRC UPPER RECIRC
OFF
LOAD SHED
LOWER RECIRC LOWER RECIRC
LOAD SHED
LOWER LOAD SHED AIR DISTRIBUTION RECIRC
LOAD SHED J1
J2
J3
J4
LOAD SHED AIR DISTRIBUTION TRIM HEAT TRIM HEAT FLT DECK + B + D FLT DECK + A + C AIR DISTRIBUTION TRIM HEAT TRIM HEAT FLT DECK + B + D FLT DECK + A + C
J5
VENTILATION L PACK
NORM ALTN
RDC
L PACK
TRIM HEAT L PACK FLT DECK + B + D STRY COOLING L
STRY COOLING
L
STRY COOLING
L
TRIM HEAT TRIM AIR L DECK FLT +A+C TRIM AIR
R PACK
R R PACK
R
TRIM AIR R L CABIN AIR COMPRESSOR PACK INLET ANTI-ICE L R CABIN AIR COMPRESSOR PACK INLET ANTI-ICE VENTILATION MODE R CABIN AIR COMPRESSOR NORMAL PACK INLET ANTI-ICE VENTILATION MODE
R PACK R
NORMAL VENTILATION MODE NORMAL
Air Conditioning Control Panel
Head-Down Display
Lower Recirculation System General
Description
The two lower recirculation systems help to keep the passenger cabin conditioned air supply flow at the required amount. This is done while the air conditioning system flow demand does not increase. This helps to reduce the amount of load demand to the electrical system.
Each recirculation system has these components:
The lower recirculation systems also help to control the amount of humidity in the cabin conditioned air supply.
•
The two recirculation systems are controlled by hosted applications in the common core system (CCS). The pilots have one selector switch on the P5 air conditioning panel. The one switch controls both lower recirculation fans. Air for the recirculation systems comes from the mix bay, aft of forward cargo. Rev 1.0
• • • •
Air purification filters (APF) High flow shutoff valve (HFSOV) Lower recirculation fan motor controller (MC) Lower recirculation fan and check valve Lower recirculation heat exchanger (HX).
Operation The pilots select the lower recirculation fan switch to ON. The CCS determines the flow rate of the lower recirculation system. The CCS uses the total air conditioning flow, minus the upper recirculation system flow rate. The CCS uses this data to control the lower recirculation system fan speed.
Moist air in the mix bay comes from the fuselage crown through zonal dryers, and the miscellaneous equipment cooling system. The fan pulls air from the mix bay through the APF and HFSOV. The fan sends the air through the lower recirculation HX. The air mixes with cold coolant from the integrated cooling system (ICS). This cools the air before it mixes with pack discharge air in the compact mixer. This reduces load demands for the air conditioning system. The mixed air goes to cabin through the plenum manifold in the mix bay. The normally open HFSOV will close if an air conditioning duct in the pack bay fails or has a leak. This helps to decrease the rate of cabin depressurization. To prevent damage, select the lower RECIRC FAN switch on P5 off with external air conditioning connected.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-10
Environmental Systems Crown Zone A1
Zone A2
Zone Supply
Door 2 Galley
Zone Supply
Zone B1
Zone Supply
Zone B2
Zone C
Zone Supply
PAO (Typ)
Zonal Duct Heater
PAO (Typ)
Zonal Duct Heater
Crown Area Air
M
Door 4 Galley
PAO (Typ)
PAO (Typ)
PAO (Typ)
Zone D
Zone Supply
Zone Supply
Door 1 Galley PAO (Typ)
Door 3 Galley
Discharge
Discharge
To OFCR
To OFCR
Upper Recirc Fan
Cabin
Plenum/ Manifold
Mix Bay
To Lav/Galley Vent System
To Flight Deck Distribution
AVS RAM Air J1
J2
J3
J4
J5
RDC
AVS Inlet Door
Left Wing/Body Fairing
Left Pack Bay
Right Pack Bay
STAT
FCTL
HYD
ELEC
HYD
ELEC
GEAR
STAT
FUEL
EFIS/DSP
AIR MAINT
DOOR CB
FUEL AIR AIR CONDITION AUTO PG DOOR 2/2
R1 R1 L PACK: EFIS/DSP FCTL MAINT LOW LIM CB CTRL CH L2 VLV X. XX R1 FLOW-MASS ACM BYP VLV X. XX XXX XXX XXXX XXXX OPEN FLOW-VOLUME ECON COOL VLV XXXX XXXX ACM COMP OUT RAM IN DOOR X. XX X. XX SEC HX OUT RAM EXIT DOOR XXXX XXXX HYD COND FUEL AIR DOOR ELEC AIR IN CONDITION AUTO PG 1/2 COMP IN DOOR OPEN XXXX XXXX X. XX MIX TEMP OUT ACM SPEED KRPM XXXX XXXX XXPRESSSEATSXXX MASTER TEMP TRIM AIR X. XX XOCC . XX XXX RAM FAN SPEED KRPM X. XX VLV A2 X. XXB1 X. CB XX B2 RAM CLG XXX EFIS/DSP FCTL MAINT F/DTRIM PRESSA1 C FAN MOTOR D ZONE TEMP XX XX XX XX XX XX XX XXLIQUID LOOPS: XX XX AXX B XX XX XX TRGT TEMP TEMP VLVXXX X. XX DUCT TEMP XXX PECS XXX XXX XXX XXX XXX XXX XXX XXXRECIRC XXX HX XXX PECS DIVERTER VLV X. XX X. XX RECIRC HX INLET TEMP XXX HEAT
GEAR
STAT GEAR
AIR CONDITIONING EQUIP COOLING FWD AFT
J1
J2
J3
J4
AUTO
AUTO
OVRD
OVRD
RECIRC FANS UPPER LOWER ON
ON
C
C
W
L PACK AUTO OFF
ON --
X. XX R1
XX. X
XX. X
XX. X
OFF X. XX -L2 XXXXX
X. XX R2
X. XX L1
CTRL CH ALTITUDE FLIGHT PHASE AIRSPEED SAT X. XX MASTER TEMP PACK BAY ODS: L R UPR FAN ON 75 F OFF 1A RIGHT FAILFANOVHT LWR LEFT FAN LWR OFF LWR PANEL 1B NORM OVHT 2A NORM NORM SPAR D FLT DECK A B KEEL/FRONT C 2B NORM NORM CABIN AIR SUPPLY L1 L2 R1 R2 75 74 1 75 75 2 75 75 75 75 3 75 75 4 OFF ON ON ON CABIN AIR COMP 40 SPEED KRPM . X XX. X FWD COMP AFT XX. X50 XX. X70 XX BULK XXX XXX XXX XXX COMP POWER KW XXX XXX XXX XXX COMP MOTOR CLG 3 4 SCHEDULE 1 2 FLT DECK PRESS IN
CABIN OCCUPANTS
CABIN TEMP
CCR Cabinet (2)
AIR COND RESET
RDC
X. XX R1
R
X. XX X. XX CLSD X. XX X. XX CLSD X. XX X. XX XXX
CRUISE XXX
201
FLT DECK TEMP
J5
X. XX L1
W
PRESS OUT XX. X XX. X XX. X SURGE MARGIN X. XX X. XX X. XX PASSENGER CABIN COMP OUT XXX XXX XXX AH/SC VLV X. XX X. XX X. XX AH/SC FLOW-MASS XXX XXX XXX VARIABLE DIFFUSER X. XX LOWER X. XX X. XX UPPER RECIRC L R RECIRC ON INLET ANTI-ICE LOAD SHED LOAD SHEDOFF
R PACK TRIM AIR L R ON
ON
FAULT
FAULT
AUTO OFF
TRIM HEAT FLT DECK + B + D
VENTILATION NORM ALTN
Air Conditioning Control Panel
XX. X XX. X X. XX XXX X. XX XXX X. XX
AIR DISTRIBUTION
Cabin Services System Controller
Cabin Zone Unit
Cabin Attendant Panel
L PACK
L
TRIM HEAT FLT DECK + A + C
TRIM AIR
R
R PACK
STRY COOLING
L
CABIN AIR COMPRESSOR R PACK INLET ANTI-ICE VENTILATION MODE NORMAL
HDD
Upper Recirculation System - 787-8 General The upper recirculation system helps to keep the passenger cabin conditioned air supply flow at the required amount. This is done while the air conditioning system flow demand to the cabin air compressors (CAC) does not increase. This helps to reduce the amount of load demand to the electrical system. The upper recirculation system takes air from the crown area of the fuselage. The fan discharge air mixes with the temperature controlled air that comes from the plenum/manifold in the mix bay. The air goes back into the six passenger cabin zones. Description With the upper recirculation fan switch selected on, control of the fan is automatic. Control comes from a Rev 1.0
hosted application in the common core system (CCS). The upper recirculation fan switch is on the P5 air conditioning panel. The switch is next to the lower recirculation fans switch. The upper recirculation system has these components: • • • • •
High Efficiency Particulate Air (HEPA) filter Fan motor and fan Fan motor controller Fan check valve Upper recirculation fan switch.
Operation The pilots select the upper recirculation fan switch to ON. The CCS determines the flow rate of the upper recirculation system. The CCS uses the current cabin pressure and airplane electrical system power
sources to determine the upper recirculation system flow rate. The CCS hosted application uses a motor controller (MC) to control the speed of the upper recirculation fan motor. The motor controller is part of the recirculation fan and motor assembly. The upper recirculation fan normally operates with ac electrical power on the airplane and the control switch selected to ON. The upper recirculation fan turns off for one of these conditions: • •
Control switch selected to OFF Alternate ventilation system (AVS) operation.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-11
Environmental Systems Crown Zone A1
Door 2 Galley
Zone A2
Zone Supply
Zone B1
Zone B2
PAO (Typ)
Zone Supply
Zone Supply
Zone C
Zonal Duct Heater
Door 3 Galley
Zone D Zone Supply
Zone Supply
Zone Supply
Door 4 Galley
PAO (Typ)
Door 1 Galley PAO (Typ) PAO (Typ)
PAO (Typ)
PAO (Typ)
ICS
Zonal Duct Heater
Crown Area Air
M
Discharge To OFCR
Discharge To OFAR
Upper Recirc Fan
Cabin
Plenum/ Manifold
To Lav/Galley Vent System
Mix Bay
J1
J2
J3
J4
J5
Right Left Pack Bay Pack Bay
RDC
STAT
FCTL
HYD
ELEC
HYD
ELEC
GEAR
STAT
FUEL
EFIS/DSP
AIR MAINT
DOOR CB
FUEL AIR AIR CONDITION AUTO PG DOOR 2/2
R1 R1 L PACK: EFIS/DSP FCTL MAINT LOW LIM CB CTRL CH L2 VLV X. XX R1 FLOW-MASS ACM BYP VLV X. XX XXX XXX XXXX XXXX OPEN FLOW-VOLUME ECON COOL VLV XXXX XXXX ACM COMP OUT RAM IN DOOR X. XX X. XX SEC HX OUT RAM EXIT DOOR XXXX XXXX HYD COND FUEL AIR DOOR ELEC AIR IN CONDITION AUTO PG 1/2 COMP IN DOOR OPEN XXXX XXXX X. XX MIX TEMP OUT ACM SPEED KRPM XXXX XXXX XXPRESSSEATSX XXX MASTER TEMP TRIM AIR . XX XOCC . XX XXX RAM FAN SPEED KRPM X. XX VLV A2 X. XXB1 X. CB XXB2 RAM CLG XXX EFIS/DSP FCTL MAINT F/DTRIM PRESSA1 C FAN MOTOR D ZONE TEMP XX XX XX XX XX XX XX XXLIQUID LOOPS: XX XX A XX B XX XX XX TRGT TEMP VLVXXX X. XX DUCT TEMP XXX PECS XXXTEMP XXX XXX XXX XXX XXX XXX XXXRECIRC XXX HX XXX PECS DIVERTER VLV X. XX X. XX RECIRC HX INLET TEMP XXX HEAT
GEAR
STAT GEAR
AIR CONDITIONING EQUIP COOLING FWD AFT
J1
J2
J3
J4
AUTO
AUTO
OVRD
OVRD
RECIRC FANS UPPER LOWER ON
ON
C
C
W
L PACK AUTO OFF
ON --
X. XX R1
OFF X. XX -L2 XXXXX
XX. X
XX. X
XX. X
XX. X XX. X X. XX
X. XX R2
X. XX L1
CTRL CH ALTITUDE FLIGHT PHASE AIRSPEED SAT X. XX MASTER TEMP PACK L R UPR FAN ONBAY ODS: 75 F OFF 1A RIGHT FAIL FANOVHT LWR LEFT FAN LWR OFF LWR PANEL 1B NORM OVHT 2A NORM NORM SPAR D FLT DECK A B KEEL/FRONT C 2B NORM NORM CABIN AIR SUPPLY L1 L2 R1 R2 75 74 1 75 75 2 75 75 75 75 3 75 75 4 OFF ON ON ON CABIN AIR COMP 40 SPEED KRPM . X XX. X FWDCOMP AFT XX. X50 XX. X70 XX BULK XXX XXX XXX XXX COMP POWER KW XXX XXX XXX XXX COMP MOTOR CLG 3 4 SCHEDULE 1 2 FLT DECK PRESS IN
CABIN OCCUPANTS
CABIN TEMP
CCR Cabinet (2)
AIR COND RESET
RDC
X. XX R1
R
X. XX X. XX CLSD X. XX X. XX CLSD X. XX X. XX XXX
CRUISE XXX
201
FLT DECK TEMP
J5
X. XX L1
W
PRESS OUT XX. X XX. X XX. X SURGE MARGIN X. XXCABIN X. XX X. XX PASSENGER COMP OUT XXX XXX XXX AH/SC VLV X. XX X. XX X. XX AH/SC FLOW-MASS XXX XXX XXX VARIABLE DIFFUSER X. XX LOWER X. XX X. XX UPPER RECIRC L R RECIRC ON INLET ANTI-ICE LOAD SHED LOAD SHEDOFF
R PACK TRIM AIR L R ON
ON
FAULT
FAULT
AUTO OFF
TRIM HEAT FLT DECK + B + D
VENTILATION NORM ALTN
Air Conditioning Control Panel
XXX X. XX XXX X. XX
AIR DISTRIBUTION
Cabin Services System Controller
Cabin Zone Unit
Cabin Attendant Panel
L PACK
L
TRIM HEAT FLT DECK + A + C
TRIM AIR
R
R PACK
STRY COOLING
L
CABIN AIR COMPRESSOR R PACK INLET ANTI-ICE VENTILATION MODE NORMAL
HDD
Upper Recirculation System - 787-9 General
Description
The upper recirculation system helps to keep the passenger cabin conditioned air supply flow at the required amount. This is done while the air conditioning system flow demand to the cabin air compressors (CAC) does not increase. This helps to reduce the amount of load demand to the electrical system.
With the upper recirculation fan switch selected on, control of the fan is automatic. Control comes from a hosted application in the common core system (CCS). The upper recirculation fan switch is on the P5 air conditioning panel. The switch is next to the lower recirculation fans switch.
The upper recirculation system takes air from the crown area of the fuselage. The fan discharge air is routed through a upper recirculation heat exchanger which transfers heat to the integrated cooling system (ICS).
The upper recirculation system has these components:
This cooler air is now mixed with the temperature controlled air that comes from the plenum/manifold in the mix bay. The air goes back into the six passenger cabin zones.
Rev 1.0
• • • • •
High Efficiency Particulate Air (HEPA) filter Fan motor and fan Fan motor controller Fan check valve Upper recirculation fan switch.
Operation The pilots select the upper recirculation fan switch to ON. The
CCS determines the flow rate of the upper recirculation system. The CCS uses the current cabin pressure and airplane electrical system power sources to determine the upper recirculation system flow rate. The CCS hosted application uses a motor controller (MC) to control the speed of the upper recirculation fan motor. The motor controller is part of the recirculation fan and motor assembly. The upper recirculation fan normally operates with ac electrical power on the airplane and the control switch selected to ON. The upper recirculation fan turns off for one of these conditions: • •
Control switch selected to OFF Alternate ventilation system (AVS) operation.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-12
Environmental Systems Diffuser Vents
Diffuser Vents Aft Zonal Dryer
Air Return Grills (Typ)
Zone Air Supply Ducts
Upper Recirc Fan Filter Forward Zonal Dryer
Plenum/ Manifold
Zone Air Supply Ducts Mix Bay
Lower Recirc Fan Filters
Upper Recirc Fan
Mix Bay
Zone B Risers
Zone A Risers
FWD
Conditioned Air Distribution General The conditioned air distribution system sends air into and takes air out of these sections of the airplane: • • •
Flight deck Passenger cabin zones A, B, C, and D Forward and aft electronic equipment (EE) compartments.
Air for cargo compartment heating comes from the forward and aft EE compartments. Air for the optional forward cargo air conditioning (FCAC) system comes from the forward EE compartment. All air goes out of the airplane through the forward and aft outflow valves (OFV). Description Air comes from theses sources: Rev 1.0
• • •
Air conditioning packs Alternate vent system (AVS) External air conditioning source on the ground.
The AVS is a non-normal source of air for ventilation. The airplane cannot be pressurized with the AVS. Air from the air conditioning packs goes directly to the flight deck. The air also goes to the plenum/manifold in the mix bay. This air mixes with trim air and goes to the four passenger cabin zones. The air goes to the cabin through risers in both sides of the fuselage. The air comes out of diffusers in the overhead of the cabin, and above the windows. The air makes a swirling motion in the cabin. Some of the air goes back to the mix bay through air return grills at the bottom of sidewalls. Air in the crown area goes through the two zonal dryers and the upper recirculation
fan. The upper recirculation fan air goes back to the passenger cabin zone distribution system. Air in the crown that goes through the zonal dryers goes in two different directions. Most of the air goes back into the crown area. The rest of the air is heated. Moisture is added, and it goes back to the mix bay through ducts in the sides of the fuselage. Some of the crown air goes back to the mix bay through the miscellaneous equipment cooling system. Air in the mix bay gets pulled through the filters of the lower recirculation system. This air goes through the lower recirculation fans, the integrated cooling system (ICS) heat exchangers (HX) and into the compact mixers in the pack bays. In the compact mixers, the air mixes with pack discharge air and goes back to the plenum/manifold.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-13
Environmental Systems Crown Zone A1
Zone A2
Zone Supply
Door 2 Galley
Zone Supply
Zone B1
Zone Supply
Zone B2
Zone C
Zone Supply
PAO (Typ)
PAO (Typ)
PAO (Typ)
Zonal Duct Heater
Crown Area Air
M
Door 4 Galley
PAO (Typ)
PAO (Typ)
PAO (Typ)
Zone D
Zone Supply
Zone Supply
Door 1 Galley Zonal Duct Heater
Door 3 Galley
Discharge
Discharge
To OFCR
To OFCR
Upper Recirc Fan
Cabin
Plenum/ Manifold
Mix Bay
To Lav/Galley Vent System
To Flight Deck Distribution AIR CONDITIONING EQUIP COOLING FWD AFT AUTO
AUTO
OVRD
OVRD
RECIRC FANS UPPER LOWER ON
AVS RAM Air
ON
J1
FLT DECK TEMP
CABIN TEMP
J2
J3
J4
J5
RDC
AVS Inlet Door
Left Wing/Body Fairing
Left Pack Bay
Right Pack Bay
STAT
AIR COND RESET
FCTL
HYD
ELEC
HYD
ELEC
GEAR
STAT
FUEL
EFIS/DSP
AIR MAINT
DOOR CB
FUEL AIR AIR CONDITION AUTO PG DOOR 2/2
R1 R1 L PACK: EFIS/DSP FCTL MAINT LOW LIM CB CTRL CH L2 VLV X. XX R1 FLOW-MASS ACM BYP VLV X. XX XXX XXX XXXX XXXX OPEN FLOW-VOLUME ECON COOL VLV XXXX XXXX ACM COMP OUT RAM IN DOOR X. XX X. XX SEC HX OUT RAM EXIT DOOR XXXX XXXX HYD COND FUEL AIR DOOR ELEC AIR IN CONDITION AUTO PG 1/2 COMP IN DOOR OPEN XXXX XXXX X. XX MIX TEMP OUT ACM SPEED KRPM XXXX XXXX XXPRESSSEATSX XXX MASTER TEMP TRIM AIR . XX XOCC . XX XXX RAM FAN SPEED KRPM X. XX VLV A2 X. XXB1 X. CB XXB2 RAM CLG XXX EFIS/DSP FCTL MAINT F/DTRIM PRESSA1 C FAN MOTOR D ZONE TEMP XX XX XX XX XX XX XX XXLIQUID LOOPS: XX XX A XX B XX XX XX TRGT TEMP VLVXXX X. XX DUCT TEMP XXX PECS XXXTEMP XXX XXX XXX XXXXXX XXX XXXRECIRC XXX HX XXX PECS DIVERTER VLV X. XX X. XX RECIRC HX INLET TEMP XXX HEAT
GEAR
C
C
W
L PACK AUTO OFF
W STAT
R PACK TRIM AIR L R ON
ON
FAULT
FAULT
GEAR
AUTO
X. XX L1
ON --
X. XX R1
XX. X
XX. X
XX. X
OFF X. XX -L2 XXXXX
X. XX R2
X. XX L1
CTRL CH ALTITUDE FLIGHT PHASE AIRSPEED SAT X. XX MASTER TEMP PACK L R UPR FAN ONBAY ODS: 75 F OFF 1A RIGHT FAILFANOVHT LWR LEFT FAN LWR OFF LWR PANEL 1B NORM OVHT 2A NORM NORM SPAR D FLT DECK A B KEEL/FRONT C 2B NORM NORM CABIN AIR SUPPLY L1 L2 R1 R2 75 74 1 75 75 2 75 75 75 75 3 75 75 4 OFF ON ON ON CABIN AIR COMP 40 SPEED KRPM . X XX. X FWD COMP AFTXX. X50 XX. X70 XX BULK XXX XXX XXX XXX COMP POWER KW XXX XXX XXX XXX COMP MOTOR CLG 3 4 SCHEDULE 1 2 FLT DECK PRESS IN
CABIN OCCUPANTS
OFF
R
X. XX X. XX CLSD X. XX X. XX CLSD X. XX X. XX XXX
CRUISE XXX
201
J1
VENTILATION
X. XX R1
J2
J3
J4
CCR Cabinet (2)
J5
RDC
PRESS OUT XX. X XX. X XX. X SURGE MARGIN X. XXCABIN X. XX X. XX PASSENGER COMP OUT XXX XXX XXX AH/SC VLV X. XX X. XX X. XX AH/SC FLOW-MASS XXX XXX XXX VARIABLE DIFFUSER X. XX LOWER X. XX X. XX UPPER RECIRC L R RECIRC ON INLET ANTI-ICE LOAD SHED LOAD SHEDOFF
NORM
XX. X XX. X X. XX
XXX X. XX XXX X. XX
AIR DISTRIBUTION
ALTN
TRIM HEAT FLT DECK + B + D
Air Conditioning Control Panel
Cabin Services System Controller
Cabin Zone Unit
Cabin Attendant Panel
L PACK
L
TRIM HEAT FLT DECK + A + C
TRIM AIR
R
R PACK
STRY COOLING
L
CABIN AIR COMPRESSOR R PACK INLET ANTI-ICE VENTILATION MODE NORMAL
HDD
Alternate Ventilation System - 787-8 General The alternate ventilation system (AVS) helps to keep air moving through the airplane with the air conditioning system not on. The AVS takes ambient air from outside the airplane and sends it the flight deck and passenger cabin. The airplane cannot be pressurized with AVS on. Description Control of the AVS is automatic with the AVS control switch in NORM. The control switch is labeled VENTILATION. Control comes from hosted applications in the common core system (CCS). The control switch is guarded and at the bottom of the P5 air conditioning panel. The AVS has these components:
Rev 1.0
• • • • •
AVS inlet door AVS inlet door actuator Flight deck supply check valve Passenger cabin supply check valve VENTILATION switch.
On the 787-8, the AVS inlet door is on the lower left side of the fuselage. The inlet door is near the left cabin air compressor (CAC) inlet and left ram air inlet door. A dc motor actuator retracts the inlet door inward to open. The airflow goes through the open inlet door and through the flight deck and passenger cabin check valves. The air goes directly to the flight deck, and into the plenum/manifold in the mix bay. This air then goes to the passenger cabin distribution system. Operation With the AVS control switch in NORMAL the CCS controls AVS.
The inlet door opens automatically for a loss of conditioned inflow (LOCI). LOCI is a non-normal condition. It occurs when the airplane electrical system must load shed the power supply to the CACs in the air conditioning system. The pilots can also select the AVS to operate by selecting the AVS control switch out of NORMAL. When the AVS operates, an amber ALTN shows in the bottom of the control switch. With AVS on, these systems do not operate: • • •
Air conditioning systems Upper and lower recirculation systems Supplemental heating systems
The cabin pressure outflow valves, lavatory/galley vent system, forward and aft equipment cooling help to move the air out of the airplane.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-14
Environmental Systems Upper Recirculation Fan
Forward EE Cooling
Flight Deck Boost Fan
Lower Recirculation Fans
Aft Outflow Valve Lav/Galley Exhaust Fan
Forward Outflow Valve VENTILATION
EE Exhaust Duct
NORM
Ventilation Switch (P5)
Ground Gate Flat Flap
Modified Curved Rim
Modified Curved Rim
Control Gate
Fuselage
Leading Opening
Lav/Gally Vent Exhaust Duct
ALTN
AFT
Trailing Opening
Fuselage
Ground Gate
Control Gate
Trailing Opening
Leading Opening
Fwd OFV Position
Flat Flap
AFT
Aft OFV Position
Alternate Ventilation System - 787-9 The AVS uses these components for operation:
General The alternate ventilation system (AVS) helps to keep air moving through the airplane with the air conditioning system not on. The AVS takes ambient air from outside the airplane and sends it to the flight deck and passenger cabin.
• • • • •
Aft outflow valve (OFV) Forward OFV Lower recirculation fans Flight deck boost valve and fan VENTILATION switch.
The airplane cannot be pressurized with AVS on. All airplane operation must be below 10,000 feet mean sea level (MSL) during AVS operation.
When AVS operates, boundary layer air goes into the airplane through the aft OFV. The air flows forward through the airplane and goes out through the forward OFV.
Description
Operation
Control of the AVS is automatic with the AVS control switch in NORM. The control switch is labeled VENTILATION. Control comes from hosted applications in the common core system (CCS). The control switch is guarded, at the bottom of the P5 air conditioning panel.
With the VENTILATION switch in NORMAL, the CCS automatically controls AVS.This happens for a loss of conditioned inflow (LOCI). LOCI is a non-normal condition. LOCI can occur when the airplane electrical system must load shed the power supply to the cabin air compressors (CAC).
Rev 1.0
LOCI can also happen if the packs trip for over temperature faults.The flight crew can command the CCS to operate the AVS. To do this the flight crew selects the VENTILATION switch to ALTN. When the AVS operates the forward OFV becomes a venturi vent valve, with the aft flap going to the 10:00 position. The aft OFV becomes an air scoop supply valve with the ground gate moving over-center to the 1:00 position. The air flows forward to the lower recirculation fan inlet filters in the mix bay. The air then goes through the distribution system and through air return grills to forward cargo and into the forward electronic equipment (EEC) compartment. The forward EEC cooling fans move the air out of the airplane through the venturi function of the forward OFV. The upper recirculation fan, lavatory/galley vent exhaust fans do not operate during AVS operation.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-15
Environmental Systems J1
J2
J3
J4
J5
RDC To Lavatory/Galley Ventilation System Fwd E/E Bay RH
Flight Deck Plenum/ Manifold
To Zone A Dist
M
M
Fwd E/E Bay LH J1
J2
J3
J4
J5
J1
J2
J3
J4
J5
Forward Cargo Compartment
RDC
Mix Bay
RDC
P300 Power Panel
Left Pack Bay
Right Pack Bay
RPDU STAT
FLT DECK TEMP AIR COND RESET
C
AUTO OFF
C
W
W
J1
J2
J3
J4
CCR Cabinet (2)
J5
R PACK TRIM AIR L R ON
ON
FAULT
FAULT
AUTO
RDC
FUEL
EFIS/DSP
AIR MAINT
DOOR CB
FUEL AIR AIR CONDITION AUTO PG DOOR 2/2
PACK: R1 R1 L GEAR EFIS/DSP FCTL MAINT LOW LIM CB CTRL CH L2 R1 VLV X. XX XXX XXX X. XX FLOW-MASS ACM BYP VLV XXXX XXXX OPEN FLOW-VOLUME ECON COOL VLV ACM COMP OUT XXXX XXXX RAM IN DOOR X. XX X. XX SEC HX OUT RAM EXIT DOOR XXXX XXXX STAT HYD COND FUEL AIR DOOR OPEN XXXX XXXX ELEC AIR IN CONDITION AUTO PG 1/2 COMP IN DOOR X. XX XXXX XXXX MIX TEMP OUT ACM SPEED KRPM . XX XXX RAM FAN SPEED KRPM X. XX XXPRESSSEATSX XXX MASTER TEMP TRIM AIR . XX XOCC XXB2 VLV A2 X. XXB1 X. CB RAM CLG XXX GEAR EFIS/DSP FCTL MAINT C FAN MOTOR D F/DTRIM PRESSA1 ZONE TEMP XX XX XX XX XX XX XX A B LIQUID LOOPS: XX XX TRGT TEMP XX XX XX XX XX X. XX VLVXXX XXXTEMP XXX DUCT TEMP XXX PECS XXX XXX XXX XXX XXX XXX XXXRECIRC XXX HX . XX VLV . XX HX INLET TEMP XXX X. XX PECS X. XXDIVERTER XRECIRC X. XX HEAT ON X. XXX OFFX X. XX . XX L1 R1 R1 L2 R2 L1 CTRL CH --ALTITUDE XXXXX FLIGHT PHASE CRUISE X. XX XXX AIRSPEED SAT CABIN MASTER OCCUPANTS TEMP PACK L R UPR FAN ONBAY ODS: 201 75 F OFF 1A RIGHT FAIL FANOVHT LWR LEFT FAN LWR OFF LWR PANEL NORM OVHT 1B NORM NORM 2A SPAR D B KEEL/FRONT C FLT DECK A NORM NORM 2B CABIN AIR SUPPLY L1 L2 R1 R2 75 74 1 75 75 2 75 75 75 75 3 75 75 4 OFF ON ON ON CABIN AIR COMP 40 SPEED KRPM . X XX. X FWD COMP AFT XX. X50 XX. X70 XX BULK XXX XXX XXX XXX COMP POWER KW XXX XXX XXX XXX COMP MOTOR CLG 3 4 SCHEDULE 1 2 FLT DECK PRESS IN
CABIN TEMP
L PACK
FCTL
HYD
ELEC
HYD
ELEC
GEAR
STAT
XX. X
XX. X
XX. X
XX. X XX. X XX. X PRESS OUT X. XXCABIN X. XX X. XX SURGE MARGIN PASSENGER XXX XXX XXX COMP OUT AH/SC VLV X. XX X. XX X. XX XXX XXX XXX AH/SC FLOW-MASS X. XX X. XX VARIABLE DIFFUSER X. XX LOWER UPPER RECIRC L R RECIRC ON INLET ANTI-ICE LOAD SHED LOAD SHEDOFF
OFF
R
X. XX X. XX CLSD X. XX X. XX CLSD X. XX X. XX XXX
XX. X XX. X X. XX XXX X. XX XXX X. XX
AIR DISTRIBUTION TRIM HEAT FLT DECK + B + D
L PACK
L
TRIM HEAT FLT DECK + A + C
TRIM AIR
R
R PACK
STRY COOLING
L
PCUs
NOTE: The Flight Deck Duct Temperature Sensors and the Flight Deck Trim Valves are not shown.
CABIN AIR COMPRESSOR R PACK INLET ANTI-ICE VENTILATION MODE NORMAL
HDD
Flight Deck Temperature Control and Distribution General
•
Control of the flight deck temperature and distribution system comes from hosted applications in the common core system (CCS). Control also comes from the two pack control units (PCU).
The inline electrical heaters for shoulder heat are controlled by the CCS. Control is from a different panel in the flight deck.
The pilots select the flight deck temperature demand using a control knob. The control knob is on the P5 air conditioning control panel. The temperature selection range is 65F85F (18C-29C). Description These are the components for the flight deck temperature control and distribution system: • • •
Zone temperature sensors (2) Air conditioning trim air valves (2) and duct temp sensors (2) Flight deck boost fan
Rev 1.0
Flight boost fan isolation valve.
Operation The pilots make a temperature selection. This goes to the CCS. The CCS monitors the flight deck temperature using the two zone temperature sensors. The CCS sends all of the temperature data to the PCUs, which also monitor duct temperature. The PCUs calculate the difference between the selected temperature and zone temperature. The difference is the temperature demand. The PCUs use this data as part of the control for their air conditioning pack discharge temperature. The PCUs also use the temperature data to
control their trim air valves. The trim air valves add warmer air to the pack discharge air in the mix bay. The CCS continues to send zone temperature data to the PCUs. The PCUs use this temperature data to control the trim valves. This helps to keep the flight deck temperature stable. The flight deck air supply normally comes directly from the discharge of the two air conditioning pack and trim air system. The air supply can come from the zone A passenger cabin air distribution. The air comes through the flight deck boost fan and isolation valve: These are the conditions for air to come from the zone A passenger cabin air distribution: • • •
Flight deck smoke detection External air conditioning Forward equipment cooling in the override mode.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-16
Environmental Systems J1
J2
J3
J4
To Zone A1
J5
RDC
J1
J2
Cabin
A1 Supp Heat J3
J4
J5
RDC
To Zone A2
Humidifier From SOV Potable Water Supply
Zonal Dryer Controller Discharge To Flight Deck
Humidifier
Forward Zonal Dryer
M
FD Supply Boost Fan
M
FD Supply Boost Fan Isol Valve
Fwd Cargo Compartment
M Trim Valve
CACs
M
M Compact Mixer Trim Air Press Reg Vlv
CACs Plenum/ Manifold
Left Pack
Compact Mixer
Right Pack
Mix Bay Fuselage Surface
Trim Valve
M
Trim Air Press Reg Vlv
Ground Connection
ELT HUMID RESET ON ARMED
PCU
ON
Left Pack Bay
Right Pack Bay
AIR CONDITIONING EQUIP COOLING FWD AFT AUTO
AUTO
OVRD
OVRD
J1
RECIRC FANS UPPER LOWER ON
J2
J3
J4
PCU
J5
STAT
RDC
ON
FCTL
HYD
ELEC
HYD
ELEC
GEAR
STAT
FLT DECK TEMP
CABIN TEMP AIR COND RESET
C
C
W
L PACK AUTO OFF
W R PACK
TRIM AIR L R ON
ON
FAULT
FAULT
OFF J1
VENTILATION
CCR Cabinet (2)
AUTO
J2
J3
J4
J5
FUEL
EFIS/DSP
AIR MAINT
DOOR CB
FUEL AIR AIR CONDITION AUTO PG DOOR 2/2
PACK: R1 R1 L EFIS/DSP FCTL MAINT LOW LIM CB L2 R1 X. XX CTRL CH VLV XXX XXX X. XX FLOW-MASS ACM BYP VLV XXXX XXXX OPEN FLOW-VOLUME ECON COOL VLV XXXX XXXX ACM COMP OUT RAM IN DOOR X. XX SEC HX OUT RAM EXIT DOOR XXXX XXXX X. XX STAT HYD COND FUEL AIR DOOR XXXX XXXX ELEC AIR IN CONDITION AUTO PG 1/2 COMP IN DOOR OPEN XXXX XXXX MIX TEMP OUT ACM SPEED KRPM X. XX XXPRESSSEATSXXX MASTER TRIM TEMP AIR X. XX XOCC . XX XXX RAM FAN SPEED KRPM X. XX VLV A2 X. XX B1 X. CB XX B2 RAM CLG XXX GEAR EFIS/DSP FCTL MAINT C FAN MOTOR D F/DTRIM PRESSA1 XX XX XX ZONE TEMP XX XX XX XX XXLIQUID LOOPS: XX TRGT TEMP XX A XX B XX XX XX X. XX TEMP VLVXXX XXX XXX DUCT TEMP XXX PECS XXX XXX XXX XXX XXX XXX XXXRECIRC XXX HX PECS DIVERTER VLV X. XX X. XX RECIRC HX INLET TEMP XXX X. XX X. XX X. XX X. XX HEAT ON X. XX OFF X. XX L1 R1 R1 L2 R2 L1 CTRL CH --XXXXX CRUISE ALTITUDE FLIGHT PHASE XXX AIRSPEED SAT X. XX CABIN MASTER OCCUPANTS TEMP PACK BAY ODS: L R UPR FAN ON 201 75 F OFF 1A RIGHT FAILFANOVHT LWR OFF LWR LEFT FAN LWR PANEL NORM OVHT 1B NORM NORM 2A SPAR D FLT DECK A B KEEL/FRONT C NORM NORM 2B CABIN AIR SUPPLY L1 L2 R1 R2 75 74 1 75 75 2 75 75 75 75 3 75 75 4 ON ON ON CABIN AIR COMP OFF 40 SPEED KRPM . X XX. X FWD COMP AFT XX. X50 XX. X70 XX BULK XXX XXX XXX XXX COMP POWER KW COMP MOTOR CLG XXX XXX XXX XXX SCHEDULE 1 2 3 4 FLT DECK PRESS IN
GEAR
XX. X
XX. X
XX. X
XX. X XX. X XX. X PRESS OUT SURGE MARGIN X. XX X. XX X. XX PASSENGER CABIN XXX XXX XXX COMP OUT AH/SC VLV X. XX X. XX X. XX AH/SC FLOW-MASS XXX XXX XXX VARIABLE DIFFUSER X. XX LOWER X. XX X. XX UPPER RECIRC L R RECIRC ON INLET ANTI-ICE LOAD SHED LOAD SHEDOFF
RDC
R
X. XX X. XX CLSD X. XX X. XX CLSD X. XX X. XX XXX
XX. X XX. X X. XX XXX X. XX XXX X. XX
AIR DISTRIBUTION TRIM HEAT FLT DECK + B + D
TRIM HEAT FLT DECK + A + C
NORM L PACK
ALTN
L
TRIM AIR
R
R PACK
STRY COOLING
L
Air Conditioning Control Panel
CABIN AIR COMPRESSOR R PACK INLET ANTI-ICE VENTILATION MODE NORMAL
HDD
Flight Deck Humidifier System General
•
The flight deck humidifier or humidification system is optional. When installed the flight deck humidifier adds a measured amount of potable water to the flight deck conditioned air supply.
•
Potable water added to the flight deck air supply increases the humidity content in the flight deck. This increases flight crew comfort and effectiveness, especially on long distance flights. Description With the HUMID switch on, the humidifier system control is automatic. Direct control of the flight deck humidifier comes from the forward zonal dryer controller, and to a humidifier interface unit (HIU). A hosted application in the common core system (CCS) uses this data: Rev 1.0
HUMID switch position on the P5 cargo temp control panel Airplane altitude.
The HIU monitors a water level sensor in the humidifier unit. The components for the flight deck humidifier are on the left outboard side of forward cargo. The components are downstream of the flight deck boost fan and valve assembly. Operation With the airplane in cruise flight, the CCS hosted application sends commands to the forward zonal dryer controller. The zonal dryer controller opens a shutoff valve and sends commands to the humidifier interface unit. The humidifier interface unit energizes a solenoid operated, spring-loaded closed pulse valve. When energized, the pulse valve
opens to let a small amount of potable water go onto an absorbent pad. The flight deck air supply goes through this pad and collects the water. The moist air goes to the flight deck. The HIU monitors the water level and when the level shows full, the HIU keeps the pulse valve closed. Excess water drains to the bilge area of the fuselage. The water goes out of poppet valves in the bilge when the airplane is on the ground unpressurized. The CCS sends shut down commands to the forward zonal dryer controller for either of these conditions: • •
HUMID switch selected off by the flight crew The airplane descending from cruise flight.
The HIU shuts down operation of the pulse valve control.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-17
Environmental Systems J1
J2
J3
J4
J5
RDC Crown Zone A2
Door 2 Galley
Zone A1
Zone Supply
Zone B1
Zone C
Zone Supply
Zone Supply
Zonal Duct Heater
Zone D Zone Supply Door 4 Galley
PAO (Typ)
PAO (Typ)
PAO (Typ)
PAO (Typ)
Door 3 Galley
Zone Supply
Zonal Duct Heater
Door 1 Galley PAO (Typ)
Zone B2 Zone Supply
PAO (Typ)
Crown Area Air
M Upper Recirc Fan
Cabin
Plenum/ Manifold
Mix Bay
To Lav/ Galley Vent System
To Flight Deck Distribution
J1
J2
J3
J4
J5
J1
RDC
J2
J3
J4
J5
J1
RDC
J2
J3
J4
J5
J1
RDC
Left Pack Bay
Right Pack Bay
J2
J3
J4
RDC
J5
J1
J2
J3
RDC
J4
J5
J1
J2
J3
J4
J5
RDC STAT
ELEC
GEAR
STAT
ELEC
HYD
FCTL
HYD
FLT DECK TEMP
CABIN TEMP AIR COND RESET
J1
J2
J3
J4
C
RDC
CCR Cabinet (2)
J5
C
W
L PACK AUTO OFF
W R PACK
TRIM AIR L R ON
ON
FUEL
EFIS/DSP
AIR MAINT
DOOR CB
FUEL AIR AIR CONDITION AUTO PG DOOR 2/2
R1 R1 L PACK: EFIS/DSP MAINT LOW LIM CB FCTL R1 X. XX L2 CTRL CH VLV XXX XXX X. XX FLOW-MASS ACM BYP VLV OPEN FLOW-VOLUME ECON COOL VLV XXXX XXXX X. XX XXXX XXXX ACM COMP OUT RAM IN DOOR X. XX SEC HX OUT RAM EXIT DOOR XXXX XXXX OPEN STAT ELEC HYD COND FUEL IN CONDITION AIR DOOR COMP IN DOOR XXXX XXXX AIR AUTO PG 1/2 X. XX MIX TEMP OUT ACM SPEED KRPM XXXX XXXX XXPRESSSEATSXXX MASTER TEMP . XX XXX RAM FAN SPEED KRPM X. XX TRIM AIR X. XX XOCC VLV A2 X. XXB1 X. CB XX B2 RAM CLG XXX GEAR EFIS/DSP MAINT FCTL C FAN MOTOR D F/DTRIM PRESSA1 ZONE TEMP XX XX XX XX XX XX XX XXLIQUID LOOPS: XX TRGT TEMP XX A XX B XX XX XX TEMP VLV X. XX XXX XXX DUCT TEMP XXX XXX PECS XXX XXX XXX XXX XXX XXX XXXRECIRC XXX HX . XX VLV . XX HX INLET TEMP XXX X. XX PECS X. XXDIVERTER XRECIRC X. XX HEAT ON X. XXX OFFX X. XX . XX L1 R1 R1 L2 R2 L1 CTRL CH --XXXXX CRUISE ALTITUDE FLIGHT PHASE AIRSPEED SAT XXX X. XX CABIN MASTER OCCUPANTS TEMP PACK BAY ODS: L R UPR FAN ON 201 75 F OFF 1A RIGHT FAILFANOVHT LWR LEFT FAN LWR OFF LWR PANEL NORM OVHT 1B NORM NORM 2A SPAR D FLT DECK A B KEEL/FRONT C NORM NORM 2B CABIN AIR SUPPLY L1 L2 R1 R2 75 74 1 75 75 2 75 75 75 75 3 75 75 4 OFF ON ON ON CABIN AIR COMP 40 SPEED KRPM . X XX. X FWD COMP AFT XX. X50 XX. X70 XX BULK XXX XXX XXX XXX COMP POWER KW COMP MOTOR CLG XXX XXX XXX XXX 3 4 SCHEDULE 1 2 FLT DECK PRESS IN
GEAR
XX. X
XX. X
XX. X
PRESS OUT XX. X XX. X XX. X SURGE MARGIN X. XX X. XX X. XX PASSENGER CABIN COMP OUT XXX XXX XXX AH/SC VLV X. XX X. XX X. XX AH/SC FLOW-MASS XXX XXX XXX VARIABLE DIFFUSER X. XX X. XX X. XX UPPER LOWER L R RECIRC RECIRC ON INLET ANTI-ICE LOAD SHED LOAD SHEDOFF
AUTO OFF
R
X. XX X. XX CLSD X. XX X. XX CLSD X. XX X. XX XXX
XX. X XX. X X. XX XXX X. XX XXX X. XX
AIR DISTRIBUTION
FAULT
FAULT TRIM HEAT FLT DECK + B + D
Air Conditioning Control Panel
Cabin Services System Controller
Cabin Zone Unit
Cabin Attendant Panel
L PACK
L
TRIM HEAT FLT DECK + A + C
TRIM AIR
R
R PACK
STRY COOLING
L
CABIN AIR COMPRESSOR R PACK INLET ANTI-ICE VENTILATION MODE NORMAL
HDD
Cabin Temperature Control and Distribution General Control for the cabin temperature and distribution system comes from hosted applications in the common core system (CCS). Control also comes from the pack control units (PCU). The PCUs control the temperature coming from the packs. The PCUs also control the temperature coming from the trim air system. The CCS controls the operation of zonal duct heaters in passenger cabin zones A1 and B1. The pilots select an average temperature demand for all four cabin zones using a control knob. The control knob is on the P5 air conditioning control panel. The temperature selection range is 65F85F (18C-29C). Flight attendants can adjust the temperature in the four cabin zones +/- 5F (+/-3C) different from the selected average temperature set by Rev 1.0
the pilots. The flight attendants set this temperature difference at the cabin attendant panels (CAP). Description These are the components for the cabin temperature control and distribution system: • • • •
Zone temperature sensors (6) Zone duct temp sensors (10) Zonal duct heaters (2) Trim valves (4)
The trim air valves do not show. These valves are represented by the air supply from the left and right pack bays. Operation
PCUs. The PCUs set the pack discharge temperature for the coolest zone demand. The PCUs also control the trim valves to increase the temperature in those zones that need warmer air. Through the CCS, the PCUs continue to monitor zone temperatures and zone duct temperatures for rate of temperature change. The PCUs control the pack discharge temp and trim air discharge temp to make the selected zone temperatures stable at their target. The CCS monitors the selected temperatures for zones A and B, the zones A and B temperatures, and the zone duct temperatures of the zones A1 and B1. The CCS controls power to inline duct electric heaters. The heaters help keep the A1 and B1 zone temperatures stable.
Temperature selection from the P5 panel and the CAPs goes to the CCS. The CCS sends this along with zone temp and duct temp data to the
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-18
Environmental Systems
Crown Area
From Forward Right Cheek Area IFE Equipment
M J1
J2
J3
J4
J5
Floor RDC
Miscellaneous EE Cooling Exhaust Fan Forward Cargo Compartment
Forward EE Bay
Mix Bay
Airplane Fuselage
EQUIPMENT COOLING
AUTO
PG 1 OF 3
F/D EQUIP COOLING: AFT EQUIP COOLING: ALARM SMOKE DET STATE STBY SMOKE DET 1 STATE XXX RH FLOW TOT FLOW XXX XXX XXX MN PNL FLOW LH FLOW XXX XXX RH TEMP TOT TEMP XXX XXX MN PNL TEMP LH TEMP 21. 6 21. 6 ON OFF SUPPLY FAN 1 SUPPLY FAN OFF XX.X SUPPLY FAN KRPM SUPPLY FAN 2 SMOKE EQUIP CLG FWD XX.X XXX ISLN VLV % OPEN SUPPLY FAN 1 KRPM TPR EQUIP CLG OVRD FWD XX.X SUPPLY FAN 2 KRPM EQUIP COOLING FWD FWD EQUIP COOLING: NOT OVRD OVERRIDE VLV STAT ELEC HYD 21. 5 FUEL SMOKE 21AIR . 5 DETDOOR STBY 1 STATE XXX TOT FLOW AFT EQUIP EXHAUST: GEAR FCTL EFIS/DSP MAINT CB ALARM XXX RH FLOW SMOKE DET 2 STATE N1 ON XXX EXHAUST FAN TOT TEMP XX.X XXX RH TEMP EXHAUST FAN KRPM 588 588 XXX ON SUPPLY FAN 1 OVBD VLV % OPEN HYDRAULIC OPEN OFF SUPPLY FAN 2 AFT CGO HEAT VLV L C R XX.X EGT0.78 SUPPLY FAN 1 KRPM QTY 0.90 LO 1.00 XX.X MISC EQUIP COOLING: SUPPLY FAN 2 KRPM PRESS 4925 4925 4925 ALARM SMOKE DET STATE OVRD OVERRIDE VLV 66 . 4 66 . 4 OFF COOLING FAN APU XX.X COOLING FAN KRPM FWD EQUIP VENT: N 2 EGT 1160 C RPM 100.1 SMOKE DET 2 STATE ALARM OVRD AFT OVERRIDE SW OIL PRESS 30 PSI OIL TEMP 125 EE C OIL ON VENT QTY FAN 7.6 21 . 5 21EE . 5VENT FAN KRPM N3 XX.X AFT CGO SMOKE ARM ARMED XXX OXYGEN LIQUID COOLING OPEN AFT CGO TEMP INBD VENT VLV FF L 2. 0 2OVBD . 0 VENT RUNNING R CLSD ENG RUNNING L VLV CREW PRESS 1950 QTY 0.37 LO 1.00 NOT RUNNING ENG RUNNING R OIL GND AUTO FLIGHT PHASE 28 28FWD OVERRIDE SW STATUSPRESS MESSAGES XXXXX FWD CGO SMOKE ARM NORM ALTITUDE FLIGHT CONTROL SYS XXX FWD CGO TEMP RAM FAN CONTROL L OIL CONTROL WHEEL XDCR 106 106AUTO EVENT MESSAGE DATE XX XXX XX TEMP UTC XX: XXX: XX
TAT+14c 102.4
CCR Cabinet (2)
20 N 1 0. 8
TO1
102.4
OIL QTY VIB
20 0. 8 N1
GROSS WT 640 . 0 SAT+10c
PG 1 OF 3
TOTAL FUEL LBS X 1000
243 . 4 FUEL TEMP +13c
NEXT PG
Head Down Display
Miscellaneous Equipment Cooling General The miscellaneous equipment system helps with fuselage crown ventilation. The system also cools the inflight entertainment system (IFE) equipment. Hosted applications in the common core system (CCS) control the operation of the miscellaneous equipment cooling system. The control is automatic. Description The miscellaneous equipment cooling system is only on the 787-8 airplane. The forward EE cooling system directly cools the IFE components in the 787-9 airplane.
The miscellaneous equipment cooling system has these components: • • • • •
The miscellaneous equipment cooling fan and smoke detector are in the left side of the mix bay. The fan motor is a three phase 235v ac, variable speed. Operation The CCS automatically controls the fan using this data: • • •
Rev 1.0
Crown inlet filters (2) Fan motor controller Fan motor Exhaust fan Smoke detector
Smoke detector data Cabin pressure control system (CPCS) data Cabin/Utility switch position on the P5 panel in the flight deck.
When the miscellaneous equipment cooling fan operates it pulls warm crown area air through two filters. The fan also pulls air from the left cheek area, outboard the left side of forward cargo. The air from the left cheek area goes through the inflight entertainment equipment (IFE) components in the forward electronic equipment (EE) compartment cooling.The air from both areas goes through the fan to the mix bay. This air will then go through the HEPA filters and into the lower recirculation systems. The lower recirculation air mixes with air conditioning discharge air. The air goes back into the cabin distribution system. The CCS uses the smoke detector for these functions: • • •
Smoke or dust detection Low airflow condition Overheated air at 212F (100C).
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-19
Environmental Systems Right Side
J1
J2
J3
J4
J5
Zonal Dryer Control Feedback
Zonal Dryer Control Feedback
RDC
J1
J2
J3
J4
J5
RDC
Forward Crown Area Air
Passenger Cabin Crown Area
Forward Zonal Dryer
Aft Zonal Dryer
Aft Crown Area Air
Left Side
Regeneration Air Discharge
Zonal Dryer Controller
Mix Bay
Dry Air Outlet
Filter
Regeneration Air Outlet Fan
Heater
STAT
ELEC
GEAR
FCTL
(Desiccant Wheel)
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
CB
HYDRAULIC L QTY PRESS
C
X.XX OF XXXX
X.XX RF XXXX
R
X.XX LO XXXX
APU
OIL PRESS
EGTXXXXC RPMXXX.X OIL QTY X.XX XX PSI OIL TEMP XXXC
OXYGEN
CCR Cabinet (2)
LIQUID COOLING L
CREW PRESS XXXX
QTY
X.XX LO
R
X.XX RF
STATUS MESSAGES
HDD
Crown Dehumidification System General The crown dehumidification system helps to reduce the amount of moisture accumulation in the colder crown area of the fuselage. The system also reduce the amount of particles in the air in the crown area. Description There are two zonal dryers that make up the dehumidification system. One zonal dryer is in the forward crown area, the other is in the aft area. Each zonal dryer has a controller and these other components: • • • • • • •
Inlet air filter Fan and motor controller Internal heater Desiccant wheel and rotor motor Zonal dryer controller Dry air outlet Regeneration air outlet.
Rev 1.0
The desiccant wheel is made of a silica gel material that absorbs the moisture in the air. The rotor turns the wheel at 2 RPM. Moisture goes towards the bottom of the wheel.
directly through the upper section of the desiccant wheel and out the dry air outlet. This drier air is 80% of the air that goes out of the zonal dryer. This air goes directly back into the crown area through piccolo tubes.
Operation
The remaining air goes through the internal heater before going through the lower part of the desiccant wheel. This is 20% of the air that goes out of the zonal dryer. This air is called regeneration air.
Control of the zonal dryers is automatic. Control comes from a hosted application in the common core system (CCS). Commands go to the two zonal dryer controllers. The CCS operates the zonal dryers when there is enough electric power on the airplane. The recirculation system or air conditioning system must be on when the zonal dryers operate. This prevents overheating of the zonal dryers. Air in the crown area gets pulled through a filter by the internal fan. Inside the dryer the air goes in two paths. The air in one path passes
The regeneration air goes through ducts, down the sidewalls of the passenger cabin. The air goes to the mix bay behind forward cargo. The regeneration air goes through the lower recirculation system. The lower recirculation system mixes this warm, moist regeneration air with the the colder and dryer air conditioning system pack discharge air. This air goes to the passenger cabin distribution system.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-20
Environmental Systems PAO Smoke Detector
From Potable Water System Humidifier
J1
J2
J3
J4
J5
RDC
Duct Heater
M Supply SOV
Conditioned Air From Zone D Supply
Overhead Flight Attendant Rest
Exhaust SOV
Passenger Cabin Crown Area
TEMPERATURE SELECTOR
oF
M o o C/ F
RPDU
To LAV/Galley Vent System
J1
J2
J3
J4
J5
J1
RDC
J2
J3
J4
J5
RDC
STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
CB
Aft Zonal Dryer Controller
HYDRAULIC QTY
L 0.90
PRESS
4925
C 0.78
LO
4925
R 1.00 4925
APU OIL PRESS
RPM 100.1 EGT 1160 C 30 PSI OIL TEMP 125 C OIL
OXYGEN CREW PRESS 1950
CCR Cabinet (2)
QTY 7.6
LIQUID COOLING L R QTY 0.37 LO 1.00
STATUS MESSAGES ATTEND CREW REST VALVES FLIGHT CREW REST VALVES
PG 1 OF 3
NEXT PG
Head Down Display
Overhead Flight Attendant Rest Distribution General The overhead flight attendant rest (OFAR) is optional. When installed, the OFAR is in the overhead of the passenger cabin zone D. The OFAR is forward and above the aft galley, in the centerline of the fuselage. The OFAR can accommodate up to six cabin crew, in two bunk modules. The air supply for the OFAR distribution is from the passenger cabin zone D distribution system. The OFAR air distribution system does these functions: • • •
Control temperature Control humidity Remove smoke
The OFAR air distribution system has these components: • •
Inline supply duct heater Humidifier
Rev 1.0
• • • • • •
Air supply shutoff valve (SOV) Air exhaust SOV Temperature selector Supply duct temperature sensor Zone temperature sensor Personal air outlets (PAO).
Control of the OFAR distribution is from a hosted application in the common core system (CCS). Operation The CCS controls the air supply to the OFAR only while the airplane is in cruise flight. At all other times the air supply SOV to the OFAR closes and there is no ventilation to the area. The CCS uses this data to close the supply SOV to the OFAR: • • •
Airplane on ground Less than 10 minutes after takeoff More than 15 minutes after top-
•
of-descent OFAR smoke detection.
During normal operation the exhaust SOV is closed. The compartment zone temperature is selected on a control panel in the OFAR entrance. The CCS monitors the OFAR zone temp sensor and controls power to the inline heater. Air from zone D goes through the inline heater, and past the duct temperature sensor. The CCS uses the data from the two temperature sensors to control electrical power to the inline heater. The zone temp sensor is in the galley and lavatory vent line. This line also provides a ventilation path for air out of the OFAR. The CCS adds potable water to the air supply through the humidifier. If CCS detects smoke it turns off the heater, turns off the humidifier, closes the supply SOV, opens the exhaust SOV, and sets a smoke alarm.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-21
Environmental Systems PAO J1
J2
J3
J4
Smoke Detector
J5
Passenger Cabin Crown Area
From Potable Water System Humidifier
RDC
Duct Heater
Supply M SOV
Overhead Flight Attendant Rest
TEMPERATURE SELECTOR
oF
Exhaust SOV
M
Conditioned Air From Zone D Supply
o o C/ F
RPDU
To LAV/Galley Vent System
J1J1
J2J2
J3J3
J4J4
J5J5
RDC
J1
J2
J3
J4
J5
J1
RDC
J2
J3
RDC
STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR
J4
J5
Aft Zonal Dryer Controller
DOOR
MAINT
CB
HYDRAULIC QTY PRESS
L 0.90 4925
C 0.78 4925
LO
R 1.00 4925
APU OIL PRESS
RPM 100.1 EGT 1160 C 30 PSI OIL TEMP 125 C OIL
OXYGEN CREW PRESS 1950
CCR Cabinet (2)
QTY 7.6
LIQUID COOLING L R QTY 0.37 LO 1.00
STATUS MESSAGES ATTEND CREW REST VALVES FLIGHT CREW REST VALVES
PG 1 OF 3
NEXT PG
Head Down Display
Overhead Flight Crew Rest Distribution General The overhead flight crew rest (OFCR) is optional. When installed, the OFCR is in the overhead of the passenger cabin zone A1. The OFCR is forward and above the forward galley, in the centerline of the fuselage. The OFCR can accommodate up to two flight crew in one bunk module. A third flight crew member can sit in the seat above the OFCR entry. The air supply for the OFCR distribution is from the passenger cabin zone D distribution system. The OFCR air distribution system does these functions: • • •
Control temperature Control humidity Remove smoke
The OFCR air distribution system has these components: Rev 1.0
• • • • • • • •
Inline supply duct heater Humidifier Air supply shutoff valve (SOV) Air exhaust SOV Temperature selector Supply duct temperature sensor Zone temperature sensor Personal air outlets (PAO).
Control of the OFCR distribution is from a hosted application in the common core system (CCS). Operation The CCS controls the air supply to the OFCR for these conditions: • • •
Airplane has electrical power Lower recirculation fans operate Air conditioning packs operate.
During normal operation the exhaust SOV is closed. The compartment zone temperature is selected on a control panel in the OFCR. The CCS
monitors the OFCR zone temp sensor and controls power to the inline heater. Air from zone D goes through the inline heater, and past the duct temperature sensor. The CCS uses the data from the two temperature sensors to control electrical power to the inline heater. The zone temp sensor is in the galley and lavatory vent line. This line also provides a ventilation path for air out of the OFCR. The CCS adds potable water to the air supply through the humidifier. If CCS detects smoke, it commands these functions: • • • •
Closes the supply SOV Turns off the humidifier Opens the exhaust SOV Sets an aural and visual smoke alarm.
An aural alarm can only be cancelled at the attendant switch panel (ASP), next to the OFCR entry door.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-22
Environmental Systems Passenger Cabin Zone D Conditioned Air From Supply Shutoff Valves M
M Exhaust Shutoff Valve (2)
Flight Crew Rest
Relief Spud
Flight Attendant Rest
Relief Spud
Crown
All Cabin Zones (6 Zones)
All Lavs
All Galleys
Passenger Cabin
Flight Deck
Relief Spud
Filter Right Pecs Loops Left
J1
RDC
J2
J3
J4
J5
J1
J2
J3
J4
J5
RDC
J1
J2
J3
J4
J5
J1
J2
J3
J4
Lav/Galley Ventilation Pecs Liquid HX
J5
RDC
RDC
STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
M
CB
M
HYDRAULIC QTY
L 0.90
PRESS
4925
C 0.78
LO
4925
R 1.00
Lav/Galley Ventilation Fans (2)
4925
APU OIL PRESS
RPM 100.1 EGT 1160 C 30 PSI OIL TEMP 125 C OIL
OXYGEN
CCR Cabinet (2)
CREW PRESS 1950
QTY 7.6
LIQUID COOLING L R QTY 0.37 LO 1.00
STATUS MESSAGES ATTEND CREW REST VALVES FLIGHT CREW REST VALVES
Bulk Cargo Compartment PG 1 OF 3
NEXT PG
Aft Outflow Valve (OFV)
Head Down Display
Lavatory and Galley Vent System General
Description
The lavatory and galley vent (LGV) system moves air out of these areas in the airplane:
Air from the LGV goes out of the airplane through the aft outflow valve.
• • •
The LGV has two fans and a combined air flow and air temperature sensor.
•
All lavatories All galleys Optional overhead flight crew rest (OFCR) Optional overhead flight attendant rest (OFAR).
The LGV pulls air past temperature sensors from these areas: • • • • • •
Flight deck zone temp sensor All six passenger cabin zone temp sensors OFCR zone temp sensor OFAR zone temp sensor Crown temp sensors Bulk cargo zone temp sensors
The LGV pulls air through additional heat exchangers (HX) for the power electronics cooling system (PECS). Rev 1.0
The LGV can remove smoke from the OFCR and OFAR when exhaust shutoff valves (SOV) are open. Operation The LGV control is automatic. Control comes from a hosted application in the common core system (CCS).
temperature that comes from the PECS HX. The CCS monitors airflow and air temperature while the LGV operates. If airflow is too low, the CCS shuts down the operating fan and turns on the other fan. The CCS turns both fans off for an aft cargo fire alarm or both LGV fans have a malfunction. The CCS operates both fans when the alternate ventilation system (AVS) operates. The AVS operates automatically at takeoff if a condition causes both air conditioning systems to shut down. The LGV helps the AVS to maintain sufficient ventilation through the airplane.
The LGV operates automatically with power on the airplane. The CCS normally operates one fan for the LGV. The CCS monitors the amount of airflow, and air
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-23
Environmental Systems PECS Liquid TCV M RAM Air M MC
PECS HX
J1
J2
J3
J4
O/J Pump MC
R2 CAC CMSC
R1 EMP CMSC
R2 EMP CMSC
R1 R RAM CAC Fan CMSC MC
LGV Duct Air
MC M Lav/Galley Ventilation PECS Liquid HX
Pump Pkg
R1 ATRU
R2 ATRU
J5
RDC
E6 Rack
Right PECS PECS Liquid ICS/SCU M Supply SOV
J1
J2
J3
J4
J5
RDC
PECS Liquid TCV
Lav/Galley Ventilation Fan (2)
M RAM Air M MC
PECS HX
J1
J2
J3
J4
O/J Pump MC
L2 CAC CMSC
L1 L RAM CAC Fan CMSC MC
L1 EMP CMSC
L2 EMP CMSC
L1 ATRU
MC M
Pump Pkg
L2 ATRU
MC 1
SCU 1
J5
RDC
E5 Rack
Left PECS J1
J2
J3
J4
MC 2
SCU 2
PECS Liquid ICS/SCU M Supply SOV
J5
RDC MLG Wheel Well
Pack Bays
Aft E/E Bay
STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
AIR
Bulk Cargo Bay
DOOR
MAINT
CB
HYDRAULIC QTY
L 0.90
PRESS
4925
C 0.78
LO
4925
R 1.00 4925
APU OIL PRESS
RPM 100.1 EGT 1160 C 30 PSI OIL TEMP 125 C OIL
OXYGEN
CCR Cabinet (2)
CREW PRESS 1950
QTY 7.6
LIQUID COOLING L R QTY 0.37 LO 1.00
STATUS MESSAGES ATTEND CREW REST VALVES FLIGHT CREW REST VALVES
PG 1 OF 3
NEXT PG
HDD
Power Electronics Cooling System • •
General The power electronics cooling system (PECS) uses liquid coolant to cool high power, high temperature equipment in the aft electronics equipment (EE) compartment. PECS also cools the motor controllers (MC) and supplemental cooling unit (SCU) components of the integrated cooling system (ICS). The PECS uses a 60/40% mix of propylene-glycol and de-ionized water for the coolant. Description There are a left and a right loop in the PECS. Each of the loops has these components • • • •
Pump package Liquid temp control valve (TCV) PECS heat exchanger (HX) Liquid temp sensors (2)
Rev 1.0
•
Pressure sensor Liquid ICS/SCU supply shutoff valve (SOV) Lavatory/galley vent (LGV) HX.
The pump packages and TCVs are in the two main landing gear wheel wells. The PECS HXs are in the air conditioning pack bays. The ICS/SCU SOVs are in the aft EE compartment. The LGV HXs are in bulk cargo.
primary pump becomes the backup pump with each new flight. The CCS uses the liquid TCVs to control the coolant temperature to 85F (29C). The CCS uses the two temp sensors to monitor coolant temperature. At PECS power-up the CCS uses level sensors in the pump package reservoirs for fluid level indication.
Operation
The ICS/SCU SOVs are normally open. The CCS closes the SOVs for these conditions:
Control of PECS comes from hosted applications in the common core system (CCS). The PECS operate when the airplane has electrical power on.
• • •
Each pump package has two pumps. One pump operates while the other pump is backup. The pump packages get cooling air from the aft equipment cooling system. The
Coolant leak Aft cargo fire detection Main engine start (MES).
The CCS measures reservoir coolant level at power-up. During PECS operation the CCS monitors for coolant pressure. If pressure decreases, the coolant level is low. The ICS/SCU SOV closes.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-24
Environmental Systems M Liquid Diverter Vavle
J1
J2
J3
J4
Galley air Supply
J5
Galley Air Return
RDC Galley Cooling Unit J1
J2
J3
J4
J5
RDC
GCU
GCU
GCU
GCU
GCU
GCU
GCU
Galley (Typ)
Galley (Typ)
Galley (Typ)
Galley (Typ)
Galley (Typ)
Galley (Typ)
Galley (Typ)
Passenger Crown Area J1
J2
J3
J4
J5
RDC Right Pack Bay M ICS Liquid Diverter Valve Lower Recirc Air HX SCU
J1
J2
J3
J4
M MC MC M
J5
RDC
J1
J2
Flash Tank
J3
J4
ICS Liquid Cooling Pump Pkg
J5
RDC
J2
Comp
J3
J4
Motor Controller
To/From Right PECS
Mix Bay J1
Evaporator
Condenser
Lower Recirc Air HX
J5
SCU
SCU Evaporator Flash Tank
SCU Evaporator
Comp
Flash Tank
Condenser
Motor Controller
To/From Left PECS
Motor Controller
To/From Right PECS
Right Wheel Well
Left Pack Bay
Evaporator Comp
Condenser
Flash Tank
Comp Condenser
Motor Controller
J1
To/From Left PECS
J2
J3
J4
J5
RDC
Bulk Cargo Bay
J1
J2
J3
J4
J5
RDC
RDC
STAT
ELEC
GEAR
HYD
FUEL
EFIS/DSP
FCTL
EQUIPMENT COOLING
STAT
J1
J2
J3
J4
J5
RDC
FAULT
WAIT J1
J2
J3
J4
CCR Cabinet (2)
J5
ON
Galley Control Panel
Cabin Services System Controller
Cabin Zone Unit
RDC
Cabin Attendant Panel
ELEC
F/D EQUIP COOLING: HYD FUEL SMOKE DET STATE
AIR
AIR MAINT
DOOR CB
AUTO
AFT EQUIP COOLING: DOOR
STBY SMOKE DET 1 STATE ALARM XXX TOT FLOW RH FLOW XXX GEAR FCTL MNEFIS/DSP MAINT CB XXX PNL FLOW LH FLOW XXX XXX TOT TEMP RH TEMP XXX XXX MN PNL TEMP LH TEMP EQUIPMENT COOLING AUTO XXX ON SUPPLY FAN SUPPLY FAN 1 OFF F/D EQUIP COOLING: AFT EQUIP COOLING: SUPPLY FAN 2 OFF SUPPLY FAN KRPM XX.X STBY ALARM SMOKE DET STATE SMOKE DET 1 STATE SUPPLY FAN 1 KRPM XX.X ISLN VLV % OPEN XXX XXX TOT FLOW RH FLOW XXX XX.X SUPPLY FAN 2 KRPM LH FLOW XXX MN PNL FLOW XXX FWD EQUIP COOLING: OVERRIDE VLV NOT OVRD XXX TOT TEMP RH TEMP XXX SMOKE DET 1 STATE STBY XXX MN PNL TEMP LH TEMP XXX TOT FLOW AFT EQUIP EXHAUST: XXX ON SUPPLY FAN SUPPLY FAN 1 OFF RH FLOW SMOKE DET 2 STATE XXX ALARM SUPPLY FAN 2 OFF SUPPLY FAN KRPM XX.X XXX TOT TEMP EXHAUST FAN ON XX.X ISLN VLV % OPEN SUPPLY FAN 1 KRPM XXX RH TEMP EXHAUST FAN KRPM XXX XX.X XX.X SUPPLY FAN 2 KRPM XXX SUPPLY FAN 1 OVBD VLV % OPEN ON FWD EQUIP COOLING: OVERRIDE VLV NOT OVRD SUPPLY FAN 2 OFF OPEN AFT CGO HEAT VLV SMOKE DET 1 STATE STBY XX.X SUPPLY FAN 1 KRPM TOT FLOW XXX AFT EQUIP EXHAUST: MISC EQUIP COOLING: XX.X SUPPLY FAN 2 KRPM XXX RH FLOW SMOKE DET 2 STATE ALARM SMOKE DET STATE ALARM OVERRIDE VLV OVRD XXX TOT TEMP EXHAUST FAN ON COOLING FAN OFF XXX RH TEMP EXHAUST FAN KRPM XX.X FWD EQUIP VENT: XX.X COOLING FAN KRPM SUPPLY FAN 1 OVBD VLV % OPEN XXX ON SMOKE DET 2 STATE ALARM OFF OPEN SUPPLY FAN 2 AFT CGO HEAT VLV OVRD AFT OVERRIDE SW EE VENT FAN ON XX.X SUPPLY FAN 1 KRPM ARMED AFT CGO SMOKE ARM EE VENT FAN KRPM XX.X MISC EQUIP COOLING: XX.X SUPPLY FAN 2 KRPM XXX AFT CGO TEMP INBD VENT VLV OPEN ALARM SMOKE DET STATE OVRD OVERRIDE VLV RUNNING ENG RUNNING L OVBD VENT VLV CLSD COOLING FAN OFF NOT RUNNING ENG RUNNING R FWD EQUIP VENT: XX.X COOLING FAN KRPM GND FLIGHT PHASE FWD OVERRIDE SW AUTO SMOKE DET 2 STATE ALARM FWD CGO SMOKE ARM XXXXX NORM OVRD ALTITUDE AFT OVERRIDE SW EE VENT FAN ON FWD CGO TEMP XXX ARMED AFT CGO SMOKE ARM EE VENT FAN KRPM XX.X XXX AFT CGO TEMP OPEN INBD VENT VLV AUTO EVENT MESSAGE DATE XX XXX XX UTC XX:XXX:XX RUNNING ENG RUNNING L CLSD OVBD VENT VLV NOT RUNNING ENG RUNNING R GND FLIGHT PHASE AUTO FWD OVERRIDE SW XXXXX NORM ALTITUDE FWD CGO SMOKE ARM XXX FWD CGO TEMP AUTO EVENT MESSAGE
DATE
XX XXX XX
UTC XX:XXX:XX
Head Down Display
Integrated Cooling System - 787-8 General The integrated cooling system (ICS) provides galley cooling units with cold fluid. The ICS can also lower the temperature of the air for the lower recirculation systems.
the bulk cargo compartment. The GCUs are above the galleys that have cooling carts. The ICS pump package has a reservoir and two motor controlled pumps. While one pump is on, the other pump is standby.
The ICS has these components: • • • • •
ICS pump package ICS liquid diverter valve Temperature sensors (6) Supplemental cooling units (SCU) Galley cooling units (GCU).
The number of SCUs are a customer option. The maximum number of SCUs on the 787 is 4. The ICS pump package is in the right main landing gear wheel well. The liquid diverter valve is in the right air conditioning pack bay. The temperature sensors are in the ICS liquid coolant line. The SCUs are in Rev 1.0
The ICS coolant is made of a mixture of propylene glycol and deionized water. Operation The ICS control is automatic. Hosted applications in the common core system (CCS) operate the ICS. The ICS operates anytime the airplane has electrical power. The CCS sets the temperature of the ICS coolant. The ICS pump sends coolant through the SCUs in series. The SCUs are closed-circuit, vapor cycle refrigeration units. The SCUs
progressively cool the coolant to make it cold for the GCUs. As the ICS pump moves the fluid from the SCUs it goes to the GCUs. The CCS controls diverter valves in each GCU. The diverter valve controls coolant flow through the GCU heat exchanger (HX). A fan moves air through the HX where the coolant makes the air cold. This cold air goes through the carts in the galley, keeping the carts cool. The size of the galley determines the size of the GCU. After going through the last galley, the coolant goes back towards the ICS pump package. The CCS monitors the temperature of the coolant after the last galley. If the coolant temperature is too high, the CCS controls a diverter valve to send the coolant through the lower recirculation system heat exchangers.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-25
Environmental Systems M Liquid Diverter Vavle
Galley Air Supply J1
J2
J3
J4
RDC
J1
Galley Air Return
J5
J2
J3
J4
GCU
GCU
GCU
Galley (Typ)
Galley (Typ)
Galley (Typ)
GCU
GCU
GCU
GCU
Galley (Typ)
Galley (Typ)
Galley (Typ)
Galley (Typ)
Galley Cooling Unit
J5
M
RDC
J1
Passenger Crown Area
J2
J3
J4
M
J5
Upper Recirc Air Heat Exchanger
RDC
Right Pack Bay
M ICS Liquid Diverter Valve
Lower Recirc Air HX SCU
J1
J2
J3
J4
M MC MC M
J5
RDC
J2
J3
J4
ICS Liquid Cooling Pump Pkg
J5
RDC Mix Bay J1
J2
Flash Tank
J3
J4
J5
SCU Evaporator
Comp Condenser
Lower Recirc Air HX J1
SCU Evaporator Flash Tank
SCU Evaporator
Comp
Flash Tank
Condenser
Evaporator Comp
Condenser
Flash Tank
Comp Condenser
Motor Controller
Motor Controller
Motor Controller
Motor Controller
To/From Right PECS
To/From Left PECS
To/From Right PECS
To/From Left PECS
Right Wheel Well
Left Pack Bay
J1
J2
J3
J4
J5
RDC
Bulk Cargo Bay
J1
J2
J3
J4
J5
RDC
RDC
STAT
ELEC
GEAR
HYD
FUEL
EFIS/DSP
FCTL
EQUIPMENT COOLING
STAT
J1
J2
J3
J4
J5
RDC
FAULT
WAIT J1
J2
J3
J4
CCR Cabinet (2)
J5
ON
Galley Control Panel
Cabin Services System Controller
RDC
Cabin Zone Unit
Cabin Attendant Panel
ELEC
F/D EQUIP COOLING: HYD FUEL SMOKE DET STATE
AIR
AIR
DOOR
MAINT
CB
AUTO
AFT EQUIP COOLING: DOOR
STBY SMOKE DET 1 STATE ALARM XXX TOT FLOW RH FLOW XXX GEAR FCTL MNEFIS/DSP MAINT CB PNL FLOW LH FLOW XXX XXX TOT TEMP RH TEMP XXX XXX XXX MN PNL TEMP LH TEMP EQUIPMENT COOLING AUTO XXX ON SUPPLY FAN SUPPLY FAN 1 OFF F/D EQUIP COOLING: AFT EQUIP COOLING: SUPPLY FAN 2 OFF SUPPLY FAN KRPM XX.X STBY ALARM SMOKE DET STATE SMOKE DET 1 STATE XX.X ISLN VLV % OPEN SUPPLY FAN 1 KRPM XXX RH FLOW TOT FLOW XXX XXX XX.X SUPPLY FAN 2 KRPM XXX MN PNL FLOW LH FLOW XXX FWD EQUIP COOLING: OVERRIDE VLV NOT OVRD XXX TOT TEMP RH TEMP XXX SMOKE DET 1 STATE STBY XXX MN PNL TEMP LH TEMP XXX TOT FLOW AFT EQUIP EXHAUST: XXX ON SUPPLY FAN SUPPLY FAN 1 OFF RH FLOW XXX SMOKE DET 2 STATE ALARM SUPPLY FAN 2 OFF SUPPLY FAN KRPM XX.X TOT TEMP XXX EXHAUST FAN ON XX.X ISLN VLV % OPEN SUPPLY FAN 1 KRPM XXX RH TEMP EXHAUST FAN KRPM XXX XX.X SUPPLY FAN 2 KRPM XX.X XXX SUPPLY FAN 1 ON OVBD VLV % OPEN FWD EQUIP COOLING: NOT OVRD OVERRIDE VLV SUPPLY FAN 2 OFF OPEN AFT CGO HEAT VLV SMOKE DET 1 STATE STBY XX.X SUPPLY FAN 1 KRPM TOT FLOW XXX AFT EQUIP EXHAUST: MISC EQUIP COOLING: XX.X SUPPLY FAN 2 KRPM XXX RH FLOW SMOKE DET 2 STATE ALARM SMOKE DET STATE ALARM OVERRIDE VLV OVRD XXX TOT TEMP EXHAUST FAN ON COOLING FAN OFF XXX RH TEMP XX.X EXHAUST FAN KRPM FWD EQUIP VENT: XX.X COOLING FAN KRPM SUPPLY FAN 1 OVBD VLV % OPEN XXX ON SMOKE DET 2 STATE ALARM SUPPLY FAN 2 OPEN AFT CGO HEAT VLV OFF OVRD AFT OVERRIDE SW EE VENT FAN ON XX.X SUPPLY FAN 1 KRPM ARMED AFT CGO SMOKE ARM XX.X EE VENT FAN KRPM MISC EQUIP COOLING: XX.X SUPPLY FAN 2 KRPM XXX AFT CGO TEMP INBD VENT VLV OPEN ALARM SMOKE DET STATE OVERRIDE VLV OVRD RUNNING ENG RUNNING L OVBD VENT VLV CLSD COOLING FAN OFF NOT RUNNING ENG RUNNING R FWD EQUIP VENT: COOLING FAN KRPM XX.X GND FLIGHT PHASE FWD OVERRIDE SW AUTO SMOKE DET 2 STATE ALARM XXXXX NORM OVRD ALTITUDE FWD CGO SMOKE ARM AFT OVERRIDE SW EE VENT FAN ON FWD CGO TEMP XXX AFT CGO SMOKE ARM ARMED EE VENT FAN KRPM XX.X AFT CGO TEMP XXX INBD VENT VLV OPEN AUTO EVENT MESSAGE DATE XX XXX XX UTC XX:XXX:XX ENG RUNNING L RUNNING OVBD VENT VLV CLSD ENG RUNNING R NOT RUNNING GND FLIGHT PHASE AUTO FWD OVERRIDE SW XXXXX NORM ALTITUDE FWD CGO SMOKE ARM XXX FWD CGO TEMP AUTO EVENT MESSAGE
DATE
XX XXX XX
UTC XX:XXX:XX
Head Down Display
Integrated Cooling System - 787-9 General The integrated cooling system (ICS) provides galley cooling units with cold fluid. The ICS can also lower the temperature of the air for the lower recirculation systems.
the bulk cargo compartment. The GCUs are above the galleys that have cooling carts. The ICS pump package has a reservoir and two motor controlled pumps. While one pump is on, the other pump is standby.
The ICS has these components: • • • • •
ICS pump package ICS liquid diverter valve Temperature sensors (6) Supplemental cooling units (SCU) Galley cooling units (GCU).
The number of SCUs are a customer option. The maximum number of SCUs on the 787 is 4. The ICS pump package is in the right main landing gear wheel well. The liquid diverter valve is in the right air conditioning pack bay. The temperature sensors are in the ICS liquid coolant line. The SCUs are in Rev 1.0
The ICS coolant is made of a mixture of propylene glycol and deionized water. Operation The ICS control is automatic. Hosted applications in the common core system (CCS) operate the ICS. The ICS operates anytime the airplane has electrical power. The CCS sets the temperature of the ICS coolant. The ICS pump sends coolant through the SCUs in series. The SCUs are closed-circuit, vapor cycle refrigeration units. The SCUs
progressively cool the coolant to make it cold for the GCUs. As the ICS pump moves the fluid from the SCUs it goes to the GCUs. The CCS controls diverter valves in each GCU. The diverter valve controls coolant flow through the GCU heat exchanger (HX). A fan moves air through the HX where the coolant makes the air cold. This cold air goes through the carts in the galley, keeping the carts cool. The size of the galley determines the size of the GCU. After going through the GCUs, the coolant goes back to the ICS pump package. The CCS monitors the temperature of the coolant from the GCUs. If the coolant temperature is too high, the CCS controls two diverter valves to send the coolant through the upper and lower recirculation system HXs.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-26
Environmental Systems FLIGHTCONTROLSURFACES TAIL NORM LOCK
HEADING REF NORM TRUE
FAIL
IRS
LEFT OFF ON
WINGS NORM LOCK
TEST
BATTERY HIGH MEDIUM LOW FDPOWER DOOR ON OFF
TOWI NG POWER ON ONBAT
FWD L EXT PWRR ON ON AVAIL AVAIL L1 GEN CTRLL2 ON ON OFF OFF
BATTERY APU OFF ON START ON OFF L APUGEN R FAULT ON ON OFF OFF AFTEXTPWR ON AVAIL ACBUSES R1GEN CTRLR2 ON ON OFF OFF
DRIVE DRIVE DRIVE DRIVE L1 L2 DRIVE DISC R1 R2 L WIOFPFER L HUDBRT INT LOW HIGH P ULL - MANUAL L WASHER LOWER DSPL/ CONTRAST
DISCH
RAMAINRE TURBI PRESS UNLKD
ENGIMODE NE EEC
R NOrm altn
START
R START NORM
FUEL JETTISON FUEL REMAITON
ON PRESS ON PRESS
ON PRESS
STORM ON LANDING NOSE
ANTI- ICE WING L ENGINE R OFF AUTO ON OFF AUTO ON OFF AUTO ON MASTER BRIGHT
BEACON NAV LOGO WING
PUSH ON/OFF RIGHT
ON
ON
ON
INDTESTLTS
ON
BRT RUNWAY L OFFTURNOFF R
TAXIOFF
STROBE OFF
ON
ON
ON
ON ON
RECIRC FANS LOWER UPPER ON ON CABI TEMPN
AIR COND RESET
W
C
W RPACK AUTO of
TRI L M AIR R ON ON FAULT FAULT VENTILATION NOrm altn
FCE-C1
PRESSURIZATIO N MAX P .11 PSI FWD OUTFLOW VALVE AFT TAKEOFF LDG ALT& LDG AUTO AUTO MAN MAN OPEN OPEN PULL ON MANUAL CLOSE CLOSE R WIOFFPER R HUD BRT INT LOW PULL - MANUAL HIGH R WASHER
AFT
ON FAULT
PASS SIGNS
ON
C L PACK AUTO OFF
ON PRESS ON PRESS
ON PRESS
BALANCE
SEATBELT SIGNS OFF AUTO ON DOME
LEFT
ARM
R PUMPS FWD
VALVE
CENTER L PUMPSR
AFT
AIR CONDITIO NING
EQUIP FWD COOLIAFNTG AUTO AUTO OVRD OVRD FLTTEMP DECK
ARMED FAULT
PULL ON FUEL CROSSFEED
L PUMPS FWD
FAULT
Forward EE Cooling Exhaust Fan
CARGO TEMP FWD BULK AUTO AUTO OFF OFF
DISCH Art ittle
L NOZZLE R
FAULT
CABIMEN CHI
M
ERASE
FOVHT IRE/ TEST
L NOrm altn
ON ON VALVE VALVE
R ENG PRIMA HYDRAULIC ON C1 - ELEC - C2 FAULT RY OFF AUTO ON OFF AUTO ON DE L ELEC RAUTO ELEC EMD MAN OFF AUTO ONO FAULT FAULT OFF ON AND D
OVHD PANEL
CVR
A P U
L START NORM
ON
PR L ENG IMA ON RY FAULT
GLARESHI PNL/FLOODELD
TEST
CARGOFIRE FWD ARM AFT ARMED ARMED FWD AFT DISCH
APUDISBTL CH
PASS OXYGEN
WINDOWHEAT BACKUP L FWD RFWD ON ON PRIMARY R SIDE L FWD FWD SIDE ON ON ON ON INOP INOP INOP INOP
ELECTRICAL IFE/SEATS PASS UTICABILITNY/ ON ON OFF OFF
GND TEST DATALOADLOAD/ NORM ENABLE
LCCR RESETR
EMER LIGHTS SERVINTPH OFF OFF ARMED ON ON RIGHT OFF ON
ONBAT PRIMCOMPUTERS ARYFLIGHT DISC DISC AUTO
P600
P400
E8 Smoke Detector
M To Fwd Cargo Heat
AUTO
Fwd Cargo Heat Supply Valve
Forward EE Cooling Exhaust Overboard Exhaust Valve
FCE-C2
+ RETRACT UP 270K-.82M AIRDATA/ AUTOATTALTN
AIRDATA/ATT ALTN AUTO
ALTNR GEA LOCK NORM OVRD
PFD/MFD OUTBD NORM INBD
NORM OUTBD INBDPFD/MFD
EXTEND 270K-.82M DOWN AUTOBRAKE 2 3 4MAX DISARM 1 OFF AUTO RTO
FLAP 15 ---LIM25IT0K 15 22135K0K 223500 --- 1218170K0K0K
FLA15 PLIMI --- 25T0K 15 22135K0K 223500 --- 1218170K0K0K
LOWERMFD SYS CDU INFO CHKL COMM ND 1 2 3 4 5 6 ENT 7 8 9 ER . 0 +/A B C D E F G H I J K L M N O P Q R S T U V W X Y Z SP / EXEC
LOWERMFD SYS CDU INFO CHKL COMM ND 1 2 3 4 5 6 ENT 7 8 9 ER . 0 +/ A B C D E F G H I J K L M N O P Q R S T U V W X Y Z SP / EXEC
CURSORCONTROL EFB
L
CCR-R CCR - L
CURSORCONTROL
R
LWR
LW R
DOWN ARMED
PARKING BRAKE PULL
PITCHALTNTRIM NOSEDN
L
R
EFB
E2
STAB R2 L2 NORM
L FUEL CONTROL R RUN
NOSEUP
J1
1 2 3 4 5 6 7 8 9 . 0
XF R
STESTBY NAV P PANELOFF OFF
XFR
FDDOORACCESS UNLKD AUTO DENY
POWER FAI L
PAPER
1 2 3 4 5 6 7 8 9 . 0
STESTBY NAV P PANEL OFF OFF NOLSE
RUDDER NOSRE RUD DER
SLEW
J3
J4
J5
J3
J4
J5
M
GH T
TRANSPONDER AUNCEL RAL G/S INHIBIT MODE CA BEG/LOW S CANCEL
1 2 3 4 5 6 7 8 9 . 0
J5
ALTN
1DISCRI H2
FT
J4
RET OF F EXT
GBTL E1NDISCH GBTL E2NDISCH 1DISCH LE 2
J3
Fwd Cargo Heat Exh Valve
ALTNARM FLAPS
CUTOFF
CUTOUT
J2
RDC
Core Net
E1
UP 1 5 15 20 25 30
UP
M
TEST
EICASRCD EVENT
ON ARM OFF
EVAC COMMAND
XFR
STESTBY NA V P PANEL OFF OFF
J1
From Fwd Cargo Heat
FLOOR LIGHTS OFF BRT DIM OBSAUDIO CAPT NORM F/O AISLE STAND PNL/FLOOD
J2
RDC
J1
J2
RDC FCE-L
P500
P300
Flow/Temp Sensor
OFV
AUTO
AUTO
OVRD
OVRD
RECIRC FANS UPPER LOWER ON
FLT DECK TEMP
L/H Cheek Air
M
Fwd E/E Bay
AIR CONDITIONING EQUIP COOLING FWD AFT
M
Smoke Detector
Flow/Temp Sensor
Flight Deck
M M
Fwd Cargo Compt
Fwd EE Cooling Supply Ovrd Valve
Barrier Filter
Forward EE Cooling Supply Fans
Airplane Fuselage
ON
EQUIPMENT COOLING
CABIN TEMP
C
AUTO OFF
W R PACK
TRIM AIR L R ON
ON
FAULT
FAULT
PG 1 OF 3
TO1
21 . 6
C
W
L PACK
AUTO
F/D EQUIP COOLING: AFT EQUIP COOLING: SMOKE DET STATE STBY ALARM SMOKE DET 1 STATE TOT FLOW XXX RH FLOW XXX MN PNL FLOW LH FLOW XXX XXX TOT TEMP RH TEMP XXX XXX 102.4 MN PNL TEMP LH TEMP XXX XXX 21 . 6 ON SUPPLY FAN SUPPLY FAN 1 OFF SUPPLY FAN KRPM OFF SUPPLY FAN 2 XX.X SMOKE EQUIP CLG FWD SUPPLY FAN 1 KRPM ISLN VLV % OPEN XX.X XXX TPR EQUIP CLG OVRD FWD SUPPLY FAN 2 KRPM XX.X EQUIP COOLING FWD FWD EQUIP COOLING: NOT OVRD OVERRIDE VLV STAT ELEC HYD AIR DOOR 21 . 5 FUEL 21 . 5 SMOKE DET 1 STATE STBY TOT FLOW AFT EQUIP EXHAUST: XXX GEAR FCTL EFIS/DSP MAINT CB RH FLOW ALARM SMOKE DET 2 STATE XXX N 1 TOT TEMP EXHAUST FAN ON XXX RH TEMP EXHAUST FAN KRPM XX.X XXX 588 588 SUPPLY FAN 1 ON OVBD VLV % OPEN XXX HYDRAULIC OFF OPEN SUPPLY FAN 2 AFT CGO HEAT VLV L C R XX.X EGT SUPPLY FAN 1 KRPM QTY 0.90 0.78 LO 1.00 MISC EQUIP COOLING: XX.X SUPPLY FAN 2 KRPM PRESS 4925 4925 4925 ALARM SMOKE DET STATE OVRD OVERRIDE 66 . 4 66 . 4 VLV COOLING FAN OFF APU XX.X FWD EQUIP VENT: COOLING FAN KRPM N 2 EGT 1160 C RPM 100.1 SMOKE DET 2 STATE ALARM OVRD AFT OVERRIDE SW OIL PRESS 30 PSI OIL TEMP 125 CEE OIL QTY 7.6 VENT FAN ON ARMED AFT CGO SMOKE ARM 21 . 5 N 3 21 EE . 5VENT FAN KRPM XX.X XXX AFT CGO TEMP OXYGEN LIQUID COOLING OPEN INBD VENT VLV FF L 2. 0 2OVBD . 0 VENT RUNNING ENG RUNNING L R VLV CLSD CREW PRESS 1950 QTY 0.37 LO 1.00 NOT RUNNING ENG RUNNING R OIL FLIGHT PHASE GND AUTO 28 28 FWD OVERRIDE SW STATUS PRESS MESSAGES NORM XXXXX ALTITUDE FWD CGO SMOKE ARM FLIGHT CONTROL SYS XXX FWD CGO TEMP RAM FAN CONTROL L OIL CONTROL WHEEL XDCR 106 106 AUTO EVENT MESSAGE DATE X X X X X X X TEMP UTC X X : X X X : X X TAT +14c 102.4
AIR COND RESET
AUTO OFF
J1
J2
J3
J4
CCR Cabinet (2)
J5
RDC
VENTILATION NORM
20 N 1 0. 8
ALTN
OIL QTY VIB
20 0. 8 N 1
GROSS WT 640 . 0 SAT +10c
A/C Control Panel
PG 1 OF 3
NEXT PG
TOTAL FUEL LBS X 1000
243
. 4
FUEL TEMP +13c
Head Down Display
Forward Equipment Cooling General The forward equipment cooling sends air to cool equipment in these areas of the airplane: • • •
Flight deck Forward electronics equipment (EE) compartment E8 equipment rack (aft of forward cargo door).
Description The forward equipment cooling system has two supply fans, and one exhaust fan. The number 2 supply fan is primary and the number 1 fan is backup.The supply fans get air through a filter from the left cheek area of forward cargo. The supply fans send air to the equipment through the forward equipment cooling supply override valve, in the normal position.
Rev 1.0
The exhaust fan collects supply air from the equipment and send the air in these two directions:
•
•
•
•
Forward equipment cooling overboard exhaust valve Forward cargo heat supply valve.
The supply sub-system has one smoke detector and two combined flow and temperature sensors. The exhaust sub-system has a smoke detector. Operation Control of forward equipment cooling comes from hosted applications in the common core system (CCS). The CCS controls the forward equipment cooling system using this data: •
FWD EQUIP COOLING switch position on the P5 panel
•
Forward equipment cooling smoke detector data Forward equipment cooling flow and temperature sensing data Cabin pressure control system (CPCS) data.
The two normal modes of forward equipment cooling operation are overboard and partial cargo. The forward equipment cooling has these six non-normal modes: • • • • • •
Off Loss of conditioned inflow (LOCI) Override/overboard Override Supply All cargo.
The non-normal override mode can occur with smoke detection. The airplane is pressurized in flight. All equipment cooling fans are off, overboard exhaust valve closes and the override valve is in override.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-27
Environmental Systems Aft Cargo Heat Valve M PECS Pump Package Aft EE Cooling Exhaust Fan
Aft EE Cooling Smoke Detector R
To Aft Cargo Heat
M
Right W/W P200
J1
E4
FCE-R
P150 & WIPC
J2
J3
J4
J5
RDC E3
J1
J2
J3
J4
J5
RDC
Aft EE Cooling Flow and Temperature Sensors M
M
L/H Cheek Air
M
J1
PECS Pump Package
P100
Aft EE Cooling Smoke Detector L
E7
Override Valve
Left W/W
Aft E/E Bay
J2
J3
J4
J5
RDC M Aft EE Cooling Supply Fans
Barrier Filter
Aft EE Cooling Exhaust Overboard Exhaust Valve
M
Aft Cargo Compartment Airplane Fuselage
AIR CONDITIONING EQUIP COOLING FWD AFT AUTO
AUTO
OVRD
OVRD
RECIRC FANS UPPER LOWER ON
EQUIPMENT COOLING
AUTO
PG 1 OF 3
F/D EQUIP COOLING: AFT EQUIP COOLING: SMOKE DET STATE STBY SMOKE DET 1 STATE ALARM XXX TOT FLOW RH FLOW XXX XXX MN PNL FLOW LH FLOW XXX TOT TEMP XXX RH TEMP XXX 102.4 MN PNL TEMP XXX LH TEMP XXX 21 .6 SUPPLY FAN OFF SUPPLY FAN 1 ON SUPPLY FAN KRPM XX.X SUPPLY FAN 2 OFF SMOKE EQUIP CLG FWD ISLN VLV % OPEN XXX SUPPLY FAN 1 KRPM XX.X TPR EQUIP CLG OVRD FWD SUPPLY FAN 2 KRPM XX.X EQUIP COOLING FWD FWD EQUIP COOLING: OVERRIDE VLV NOT OVRD STAT ELEC HYD AIR DOOR 21 . 5 FUEL 21 . 5 SMOKE DET 1 STATE STBY XXX TOT FLOW AFT EQUIP EXHAUST: GEAR FCTL EFIS/DSP MAINT CB RH FLOW XXX SMOKE DET 2 STATE ALARM N1 TOT TEMP XXX EXHAUST FAN ON RH TEMP XXX EXHAUST FAN KRPM XX.X 588 588 SUPPLY FAN 1 OVBD VLV % OPEN ON XXX HYDRAULIC SUPPLY FAN 2 AFT CGO HEAT VLV OFF OPEN L C R EGT SUPPLY FAN 1 KRPM XX.X QTY 0.90 0.78 LO 1.00 SUPPLY FAN 2 KRPM XX.X MISC EQUIP COOLING: PRESS 4925 4925 4925 SMOKE DET STATE ALARM OVERRIDE VLV OVRD 66 . 4 66 .4 COOLING FAN OFF APU FWD EQUIP VENT: COOLING FAN KRPM XX.X N 2 EGT 1160 C RPM 100.1 SMOKE DET 2 STATE ALARM AFT OVERRIDE SW OVRD OIL PRESS 30 PSI OIL TEMP 125 EE C OIL VENT QTY FAN 7.6 ON 21. 5 21EE . 5VENT FAN KRPM N3 XX.X AFT CGO SMOKE ARM ARMED XXX OXYGEN LIQUID COOLING INBD VENT VLV OPEN AFT CGO TEMP 2. 0 2OVBD . 0 VENT FFL RUNNING R VLV CLSD ENG RUNNING L CREW PRESS 1950 QTY 0.37 LO 1.00 ENG RUNNING R NOT RUNNING OIL AUTO FLIGHT PHASE GND 28 28FWD OVERRIDE SW STATUSPRESS MESSAGES FWD CGO SMOKE ARM NORM ALTITUDE XXXXX FLIGHT CONTROL SYS FWD CGO TEMP XXX RAM FAN CONTROL L OIL CONTROL WHEEL XDCR 106 106 TEMP AUTO EVENT MESSAGE DATEXX XXX XX UTC XX: XXX: XX
ON
TAT+14c 102.4
TO1
21 . 6
FLT DECK TEMP
CABIN TEMP J1
AIR COND RESET
C
C
W
L PACK AUTO OFF
J2
J3
J4
CCR Cabinet (2)
J5
RDC W R PACK
TRIM AIR L R ON
ON
FAULT
FAULT
AUTO OFF
VENTILATION 20 N 1 0. 8
NORM
OIL QTY VIB
20 0. 8 N1
GROSS WT 640 . 0
TOTAL FUEL LBS X 1000
SAT+10c
243 . 4 FUEL TEMP +13c
ALTN PG 1 OF 3
A/C Control Panel
NEXT PG
Head Down Display
Aft Equipment Cooling General The aft equipment cooling sends air to cool equipment in the aft electronics equipment (EE) compartment. The system also sends cool air to the power electronics cooling system (PECS) pump packages in the left and right wheel wells. The aft equipment cooling system has two supply fans, and one exhaust fan. The supply fans get air from the left cheek area of aft cargo. The exhaust fan sends air in these two directions: • •
Aft EE cooling overboard exhaust valve Aft cargo heat valve.
The number 1 supply fan is primary. The number 2 fan is the backup fan. Hosted applications in the common core system (CCS) control the aft equipment cooling automatically. Rev 1.0
The supply fans send air through the override valve when it is in its normal position. Operation The CCS controls aft equipment cooling using this data: • • • •
Aft equipment cooling switch position on P5 panel in flight deck Aft equipment cooling flow and temperature sensor data Cabin pressure control system (CPCS) data Aft equipment cooling smoke detector data.
The aft equipment cooling has these two normal modes: • •
Overboard Partial cargo.
The aft equipment cooling has these five non-normal modes:
• • • • •
Off Loss of conditioned inflow (LOCI) Override/overboard Override Supply.
The normal overboard mode operates with the ambient air temperature more than 45F (7C). The airplane must be on the ground. The cargo mode operates normally in flight. In this mode the overboard exhaust valve closes and the aft cargo heat valve opens. The cargo mode can also operate on the ground, ambient temperature less than 45F (7C). Override is one of the non-normal modes. In this mode the airplane is pressurized, in the air. A fault, such as smoke detection shuts down the supply and exhaust fans. The override valve goes to the override position.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-28
Environmental Systems
J1
J2
J3
J4
J5
RDC
J1
Cargo Floor Line
J2
J3
J4
J5
RDC Fwd Cargo Heat Elec Heater
M From Fwd EE Cooling Exhaust Fwd Cargo Heat Supply Valve
3O
3O J1
J2
J3
J4
J5
RDC Fwd EE Cooling Exhaust Overboard Exhaust Valve
M M
Fwd Cargo Heat Exh SOV
3O
M
RPDU Fwd Cargo Heat Exhaust Fan
RPDU
Airplane Fuselage
Outflow Valve
STAT
J1J2 J3 J4 J5 RDC
J1 J2 J3J4 J5
ELEC
GEAR
RDC
FCTL
RPDU
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
CB
HYDRAULIC QTY PRESS
L 0.90 4925
C 0.78 4925
LO
R 1.00 4925
APU OIL PRESS
RPM 100.1 EGT 1160 C 30 PSI OIL TEMP 125 C OIL
OXYGEN CREW PRESS 1950
QTY 7.6
LIQUID COOLING L R QTY 0.37 LO 1.00
STATUS MESSAGES FLIGHT CONTROL SYS RAM FAN CONTROL L CONTROL WHEEL XDCR
CARGO TEMP FWD
BULK
AUTO
AUTO
OFF
OFF
CCR Cabinet (2)
PG 1 OF 3
NEXT PG
Head Down Display
Cargo Temperature Control Panel
Forward Cargo Heating General The forward cargo heating system is standard for the 787. The air supply for the forward cargo heat comes from the forward equipment cooling exhaust fan. The forward cargo heat system gets control from a hosted function in the common core system (CCS). The pilots have a selector switch on the P5 cargo temperature control panel in the flight deck. The CCS controls the forward cargo temperature to a target of 70F (21C). Description The forward cargo heat system has these components: • • •
Supply shutoff valve (SOV) Inline heater Exhaust fan
Rev 1.0
• • •
Exhaust SOV Duct temperature sensor Zone temp sensors (2).
Operation The forward cargo heating system operates in the air and on the ground. The forward cargo door must be closed. Forward equipment cooling must be in one of the normal modes. The airplane electrical power is coming from an onboard source. With external power connected, the forward cargo heating system does not operate. The pilots must also select the forward cargo heat switch on P5 to AUTO. For operation the CCS opens the supply and exhaust SOVs. CCS also operates the exhaust fan and the inline heater. The CCS monitors a duct temperature sensor, downstream of the heater. It also
monitors two zone temp sensors, above the forward cargo floor. Air from the forward equipment cooling exhaust goes through the supply SOV. Some of the air goes directly under the cargo floor. The rest of the air goes through the heater. This air goes under the cargo floor, and out through vents above the cargo floor. The exhaust fan takes air from under the floor and send it through the open exhaust SOV. This exhaust air mixes with the forward equipment cooling exhaust air. The exhaust air from both systems goes out through the forward outflow valve. The exhaust fan also provides the negative pressure suction to pull forward cargo air past the two zone temperature sensors.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-29
Environmental Systems Duct Break (6)
FCAC Boost Fan
J1
CONTROLLER
FCAC Evaporator Barrier Filter
J2
J3
J4
J5
RDC
Cargo Compartment Distribution
M Evaporator Compressor (2)
M Condensor
From Below Cargo Floor
Compressor Motor Controller (2)
M Flash Tank
Cargo Refrigeration Unit
Forward Cargo Compartment
Power Converter
Ram Air
Service Port
M FCAC Heat Exchanger (P/O Pack HX Assembly)
HX Bypass Valve
Right ECS Bay
Filter
M
J1
J2
J3
J4
J5
RDC
Pump
Controller
J1
FCAC Pump
J2
J3
J4
J5
RDC
Ram Air J1
J2
J3
J4
J5
J1
RDC
Left ECS Bay
FCAC Heat Exchanger (P/O Pack HX Assembly)
J2
J3
J4
J5
RDC
CARGO HEAT FWD CARGO HEAT:
AFT CARGO HEAT:
XXX XXX XXX
AREA TEMP 1 AREA TEMP 2 HEATER TEMP 1
STAT
ELEC
HEATER 2 HYD TEMPFUEL SUPPLY VLV
CARGO TEMP
GEAR
FCTL
HEATER EFIS/DSP EXH FAN EXH FAN KRPM EXH VLV
J1
J2
J3
J4
J5
FWD CARGO FLOW LOW HIGH
SUPPLY VLV
CCR Cabinet (2)
201
75 F EE VENT FAN KRPM
FLT DECK 75 74 1 FWD
A
INBD VENT S/O VLV B C OVBD VENT S/O VLV 75 75 75 75
75 2
75
40
NIGS
50
AFT
FLT DECK FLIGHT PHASE FWD OVERRIDE SWITCH PASSENGER CABIN AFT OVERRIDE SWITCH FWD CARGO SMOKE DET
OFF
75
W
ALT SUPPLY INTAKE VLV BYPASS/RECIRC VLV OVERBOARD VLV
OFF
70ON BULK
XXX GND AUTO AUTO STBY
XXX XXX XXX
AREA TEMP 1
HEATER TEMP 1
XXX ON XX.X OPEN ON
HEATER TEMP 2 SUPPLY FAN SUPPLY FAN KRPM SUPPLY VLV HEATER TEMP 2 LAV GAL VENT:
ON XXX ON XXX
LAV GAL FAN 1 LAV GAL FAN 1 RPM
TRIM HEAT FLT DECK + B + D
TRIM HEAT FLT DECK + A + C
LAV GAL FAN 2 LAV GAL FAN 2 RPM
AUTO MESSAGE L TRIM AIR
L PACK
R
STRY COOLING
RDC
L
CABIN AIR COMPRESSOR R PACK INLET ANTI-ICE
OPEN ON XX.X OPEN CLSD OPEN CLSD
75 4 BULK CARGO HEAT:
AFT CARGO SMOKE DET STBY UPPER LOWER RECIRC RECIRCNORM FWD CARGO SMOKE ARM
AIR DISTRIBUTION
J5
EXHAUST FAN
ON XX.X OPEN D CLSD 3
LOAD SHEDSMOKELOAD AFT CARGO ARM SHED NORM
J4
SUPPLY INTAKE VLV
AREA TEMP 2 TAT
OFF
J3
BILGE VLV
CB
EXHAUST VLV
FWD EQUIP MASTER VENT: EE VENTTEMP FAN
CABIN OCCUPANTS
BULK AUTO
C J2
XXX OPEN
SUPPLY TEMP DOOR
AFT EQUIP COOLING:
EXHAUST FAN KRPM
FWD CARGO A/C
RDC
J1
XXX XXX OPEN
AREA TEMP 1 AREA TEMP 2
XXX AIR OPEN ON MAINT ON XX.X CLSD
DATE XX R PACK XXX
XX
UTC
XX: XXX: XX
HDD
VENTILATION MODE NORMAL
Forward Cargo Air Conditioing General
Description
The forward cargo air conditioning (FCAC) is an optional system. The FCAC system works with the forward cargo heating system. The forward cargo heating system keeps the forward cargo temperature at 70F (21C). The FCAC increases the temperature control range from 40F (4C) to 80F (26C). FCAC reduces forward cargo humidity up to 70%.
The FCAC has a cargo refrigeration unit (CRU) under the forward cargo floor. The FCAC also has a barrier filter, boost fan, inline heater and two compressor motor controllers under the forward cargo floor.
Hosted applications in the common core system (CCS) control the FCAC operation. The CCS uses temperature selection from the flight crew. It also uses a forward cargo duct temp sensor and two zone temp sensors. Pilots send control and temperature commands to the CCS from the P5 panel in the flight deck. All airplanes have the provisions for the FCAC system installation. Rev 1.0
There is a FCAC liquid cooling system pump package in the right pack bay, and ram air heat exchangers (HX) in both the left and right ram air ducts. Operation The FCAC boost fan takes forward equipment cooling exhaust air from under the forward cargo floor. The air goes through the filter, the boost fan and into the CRU. The CRU is a closed circuit vapor cycle refrigeration system. Cool liquid refrigerant, under pressure rapidly expands to lose pressure. Rapid
expansion and pressure drop makes the refrigerant very cold. The CRU uses R134 refrigerant in an evaporator to cool the air from the boost fan. The CCS uses one, or both compressors to control the CRU refrigerant temperature. The compressors pressurize the refrigerant, changing it from a gas to a liquid. Each compressor is controlled by a motor controller. A condenser in the CRU uses the FCAC liquid coolant system to cool the pressurized refrigerant. The liquid coolant system also cools the compressor motor controllers. The FCAC liquid coolant system has a coolant made from propylene glycol and de-ionized water. A pump package on the aft bulkhead sends the coolant to the two ram air heat exchangers (HX) through a bypass valve. This cools the fluid.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-30
Environmental Systems Smoke Detectors (Typical)
Ceiling Line
Right Cheek Air
Bulk Cargo Compartment
To Bulk Cargo Compartment Heating Cargo Barrier
To Lav/Galley Vent Exhaust Cargo Floor Line
Aft Cargo Heating
M
From Aft EE Cooling Exhaust
To Bulk Cargo Bilge Area
Aft Cargo Heat Valve
Bilge Fire Stop Bulk Cargo Compartment
Aft Cargo Compartment
STAT
ELEC
GEAR
J1
J2
J3
J4
J5
J2
J3
J4
HYD
AIR
FUEL
EFIS/DSP
DOOR
MAINT
CB
HYDRAULIC
RPDU
RDC J1
FCTL
QTY
L 0.90
PRESS
4925
C 0.78
LO
4925
R 1.00 4925
J5
APU
RDC
OIL PRESS
RPM 100.1 EGT 1160 C 30 PSI OIL TEMP 125 C OIL
OXYGEN CREW PRESS 1950
CARGO TEMP FWD CARGO FLOW LOW HIGH
FWD CARGO A/C
STATUS MESSAGES FLIGHT CONTROL SYS RAM FAN CONTROL L CONTROL WHEEL XDCR
BULK
CCR Cabinet (2)
AUTO OFF C
OFF
QTY 7.6
LIQUID COOLING L R QTY 0.37 LO 1.00
W
OFF PG 1 OF 3
NEXT PG
Head Down Display
Aft Cargo Heating General
Description
The aft cargo heating system helps to maintain a warmer temperature in the aft cargo compartment.
The aft cargo heat system has these components:
The air supply for the aft cargo heat comes from the aft equipment cooling system. The aft equipment cooling air comes into the aft cargo compartment through the open aft cargo heat valve. The aft cargo heat system is controlled by hosted applications in the common core system (CCS). The control is automatic. The CCS monitors the aft cargo temperature using smoke detectors.
• • •
Aft cargo heat valve Distribution piccolo ducts Cargo smoke detectors.
• • • • •
Aft cargo smoke detection Bulk cargo smoke detection Airplane on the ground Engines not running Ambient temperature more than 45F (7C).
Air from the aft cargo heating goes to to the bulk cargo heating system. Some of the air goes directly into the bulk cargo bilge area. The air then goes out of bulk cargo through the lavatory/galley vent (LGV) system. Operation The aft cargo heating system normally operates in the air only. The CCS opens the aft cargo heat valve when outside ambient temperature is less than 45F (7C). The CCS closes the aft cargo heat valve for these conditions:
Rev 1.0
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18-31
Environmental Systems Smoke Detectors (Typical) J1
J2
J3
J4
J5
RDC Power/ Control
Ceiling Line Supply Fan FOD Screen Right Cheek Air
Supply Duct Temp Sensor
3O
M
Htr
Supply Fan
M
J1
Heat Supply SOV Cargo Barrier Htr Overtemp
Bulk Cargo Heating
J1
Aft Cargo Heat Valve
Aft Cargo Compartment
J1
J1
J2
J3
J4
J5
J2
J3
J2
J3
J4
J5
J1
RDC To Bulk Cargo Bilge Area
J4
J4
J5
To Lav/Galley Vent Exhaust
Cargo Floor Line
M
J3
Zone Temp Sensor
Aft Cargo Heating
From Aft EE Cooling Exhaust
J2
RDC
J2
J3
J4
J5
RDC
Bilge Fire Stop Bulk Cargo Compartment
J5
RPDU
RDC
RDC
STAT
HYD
ELEC
GEAR
FCTL
FWD CARGO FLOW LOW HIGH
PRESS
CCR Cabinet (2)
BULK AUTO
L 0.90
C 0.78
4925
OFF OFF
LO
CB
4925
R 1.00 4925
APU RPM OIL PRESS
100.1 30 PSI
EGT 1160 C OIL TEMP 125 C OIL
OXYGEN
C
DOOR
MAINT
HYDRAULIC QTY
FWD CARGO A/C
AIR
FUEL
EFIS/DSP
CARGO TEMP
CREW PRESS 1950
QTY
QTY 7.6
LIQUID COOLING L R 0.37 LO 1.00
STATUS MESSAGES FLIGHT CONTROL SYS RAM FAN CONTROL L CONTROL WHEEL XDCR
W
OFF
PG 1 OF 3
NEXT PG
Head Down Display
Bulk Cargo Heating
The bulk cargo heating system helps to maintain ventilation and a stable, warm temperature in the bulk cargo compartment.
• • • • • •
The air supply for the bulk cargo heat comes from the aft cargo heating system. The aft cargo air comes from the right sidewall area of aft cargo.
The bulk cargo heat exhaust air goes to the lavatory/galley vent (LGV) system. The exhaust air goes past the two zone temperature sensors.
The bulk cargo heat system is controlled by hosted applications in the common core system (CCS). The pilots have a selector switch on the P5 cargo temperature control panel in the flight deck. The CCS controls the bulk cargo temperature to a target of 70F (21C).
Most of the bulk cargo heating components are in the right sidewall area of the bulk cargo compartment.
General
Description The bulk cargo heat system has these components:
Rev 1.0
Supply fan FOD/inlet screen Supply fan Inline heater Supply duct temperature sensor Heat supply shutoff valve (SOV) Zone temp sensors (2).
Operation The bulk cargo heating system operates in the air and on the ground. The aft cargo and bulk cargo doors must be closed. When the pilots select bulk cargo heat on, the supply fan comes on and the supply SOV opens. The CCS
measures the temperature in bulk cargo with the zone temp sensors. With the temperature less than 70F (21C), the CCS turns on the inline heater. CCS measures the temperature of the air downstream from the heater with the duct temperature sensor. The warm air comes out from a vent above the bulk cargo floor.The CCS controls the amount of electrical power that goes to the heater. This helps to keep the temperature stable at the target temperature. The bulk cargo heat does not operate for these conditions: • • • • •
Alternate vent system (AVS) on Aft or bulk cargo smoke detection Bulk cargo zone temperature more than 141F (61C) Bulk cargo or aft cargo doors open Fault with the bulk cargo heat system components.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-32
Environmental Systems AIR CONDITIONING EQUIP COOLING FWD AFT
RECIRC FANS UPPER LOWER
ART TITLE
-
AUTO
AUTO
OVRD
OVRD
ON
ON
-
FLT DECK TEMP
L
CABIN TEMP AIR COND RESET
R
C
C
W
L PACK AUTO
TRIM L
AIR R
OFF
ON
ON
FAULT
FAULT
W R PACK AUTO OFF
VENTILATION NORM ALTN
Air Conditioning Control Panel indications. The trim air switches have ON and FAULT indications.
General The air conditioning control panel is on the right side of the P5 panel. These are the switches on the air conditioning panel: • • • • • • •
FWD and AFT EQUIP COOLING switches UPPER and LOWER RECIRC FANS switches FLT DECK TEMP and CABIN TEMP control switches AIR COND RESET switch L PACK and R PACK control switches L and R TRIM AIR switches VENTILATION switch (guarded).
The ventilation switch gives pilots manual or automatic control of the alternate ventilation system (AVS). The ventilation switch has a NORM and a ALTN indication. This switch has a guard over it to protect against accidental AVS activation. The air conditioning and pressurization systems cannot operate during AVS operation.
•
Ventilation (AVS).
The air conditioning reset switch is a single pulse push type switch. The flight deck and cabin temperature control switches are the rotary type. Operation Cycle the trim air switches to reset the trim air system if it has tripped off.
Normal indications on the switches are white. Non-normal and fault or caution indications are amber. These switches have a latching in/out, on/off function:
Description • The equipment cooling switches have AUTO and OVRD indications. The recirculation fan switches have ON and OFF indications. The two pack switches have AUTO and OFF Rev 1.0
• • •
Forward and aft equipment cooling Upper and lower recirculation fans Left and right pack Left and right trim air
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-33
Environmental Systems
STAT
ELEC
GEAR
HYD
FUEL
EFIS/DSP EFIS/DSP
FCTL
AIR
DOOR
MAINT
CB
GEAR
CABIN OCCUPANTS
MASTER TEMP
CABIN OCCUPANTS
201
75 F
201
FLT DECK
75
75
A
75
1
FWD
75
C
B
75
2
75
75
ALTERNATE VENT
75
75
D
75
50
AFT
75
3
70
ELEC
STAT
HYD
75
4
75
BULK
B
75
1
FWD
75
70
C
75
75
ALTERNATE VENT
LOAD SHED
75
3
70
UPPER RECIRC
LOWER RECIRC
LOAD SHED
LOAD SHED
AIR DISTRIBUTION
TRIM HEAT FLT DECK + B + D
R PACK
R
L PACK
L
TRIM AIR
R PACK
R
STBY COOLING
CABIN AIR COMPRESSOR L2
4
TRIM HEAT FLT DECK + A + C
STBY COOLING
L1
75
BULK
AIR DISTRIBUTION
TRIM HEAT FLT DECK + A + C
TRIM AIR
CB
D
75
50
AFT
PASSENGER CABIN
LOAD SHED
L
75
PASSENGER CABIN
TRIM HEAT FLT DECK + B + D
L PACK
2
FLIGHT DECK
LOWER RECIRC
DOOR
75 F A
FLIGHT DECK
UPPER RECIRC
AIR MAINT
MASTER TEMP
FLT DECK
75
FUEL
EFIS/DSP EFIS/DSP
FCTL
VENTILATION MODE
CABIN AIR COMPRESSOR R1 LOAD SHED
R2 LOAD SHED
L1
L2
VENTILATION MODE
NORMAL
R1 R2 LOAD SHED LOAD SHED
NORMAL
Air Synoptic with FCAC
Air Synoptic without FCAC
Air Conditioning Control Synoptic The master temperature is set by the pilots in the flight deck
General The air conditioning synoptic shows on the heads down display (HDD). Select the SYS key on the EICAS display select panel (DSP). Use the cursor to select AIR at the top of the page to see the synoptic.
The cabin occupants can be set these different ways: •
• Description The airplane symbol shows at the top of the display. The CABIN OCCUPANTS and MASTER TEMP windows show above the airplane. The cabin occupants shows for all crew and passengers in the airplane. The master temperature is the passenger cabin temperature. All temperatures that show in magenta are selected. All temperatures that show in white are actual.
•
Programmed default based upon the number of seats in the airplane Entered from a cabin attendant panel (CAP) Entered from the data link system.
shows with a thin white line. The message LOAD SHED shows in white near the component icon. These are the valve symbols for the synoptic: • • • • •
Green: valve open White: valve closed Amber X: valve failed open Amber X with flow bar: valve failed closed Thin white line: valve data invalid.
Air flow shows as a thick green line. Operating components show green. Components not operating show with a thin white line. Components shown not operating because of a fault, show amber. The STBY COOLING message shows if a pack has a fault, and the airplane altitude is more than 29,000 feet. A component that is not operating because of a load shed condition
Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-34
Environmental Systems LATCHED MAINT MAINT DATA PGS MSG ERASE CTRL PGS
SYS MENU
CENTRAL MAINT
AIR CONDITIONING
PG 1 OF 2
METRIC UNITS MASTER TEMP
24
SEATS
F/D ZONE TEMP TRGT TEMP DUCT TEMP L R HEAT L R UPR FAN:
24 -24 -20 20 0. 10 0. 00
A 1 2 1 2 1 2 1 2
21 21 21 21 16 16 OFF 0. 00
ON
CABIN AIR SUPPLY: CABIN AIR COMP COMP SPD KRPM COMP POWER KW SCHEDULE PRESS IN PRESS OUT SURGE MARGIN COMP OUT AH/SC VLV AH/SC FLOW-MASS VARIABLE DIFFUSER
23 23 24 24 28 28 ON 0. 15 L
LWR FAN:
C
F A
24 -25 -32 32 0. 20 --
ON
R
250
F A
R1
R2
ON 31. 2 90 1 14. 5 40. 5 0. 37 131 0. 00 0 0. 20
OFF 0. 0 82 1 14. 5 14. 5 0. 00 14 0. 00 0 0. 00
ON 31. 1 89 1 14. 5 40. 1 0. 34 131 0. 00 0 0. 24
OFF 0. 0 83 0 14. 5 14. 5 0. 00 14 0. 00 0 0. 00
SEND
OFF
R
MAINT CTRL PGS
CENTRAL MAINT PG 1 OF 2
AIR DISTRIBUTION METRIC UNITS RECIRC FAN: UPR FAN UPR FAN SWITCH UPR FAN KRPM LWR FAN SWITCH LWR RIGHT FAN LWR R FAN KRPM LWR LEFT FAN LWR L FAN KRPM
GALLEY HEATERS: DR 1 FWD DR 3 DR 4 L DR 4 R
ON ON 9.7 ON ON 7.3 ON 7.3
OFF OFF OFF OFF
ON
L2
L
MAINT LATCHED DATA PGS MSG ERASE
SYS MENU
D
25 -27 -39 40 0. 29 --
L1
DATE
PRINT
OCC
B 1 2 1 2 1 2 1 2
INLET ANTI ICE:
PREV MENU
250
DOOR HEATERS L
OFF OFF OFF OFF
VENTILATION SWITCH CROWN TEMPERATURE F/D BOOST VALVE
DEHUMIDIFIERS R
FWD
OFF OFF OFF OFF
OFF 24 24 OFF OFF 0.0 OFF
NORM 75 CLSD
MISC HEATERS CAPT
ON OFF
OFF
11 JAN 10 UTC 15:46:58 PREV NEXT PAGE PAGE
DOOR 1 DOOR 2 DOOR 3 DOOR 4
FOOT SHOULDER
FLIGHT PHASE ALT
AFT
OFF 24 24 OFF OFF 0.0 OFF
ZONAL DRYER OUTLET TEMP HEATER TEMP HEATER FAN FAN SPEED MOTOR
CARGO SMOKE F/O
FWD
ON OFF
STBY NORM
ON GROUND 400
AFT DETECTOR ARM
TAT SAT
STBY NORM
+14.1 +14.1
MAINT MAINT LATCHED DATA PGS MSG ERASE CTRL PGS
SYS MENU
AIR DISTRIBUTION
CENTRAL MAINT
AUTO PG 2 OF 2
METRIC UNITS FLIGHT CREW REST: SUPPLY VALVE HEATER SUPPLY TEMP HEATER HEATER OUTLET TEMP SELECTED TEMP CREW REST TEMP SMOKE DET BUNK 1 SMOKE DET BUNK 2 SMOKE DET AREA 1 SMOKE DET AREA 2 EXHAUST VLV HUMIDIFIER HUMID S/O VLV HUMID PULSE VLV HUMID WATER LEVEL
FLIGHT DECK HUMIDIFIER: HUMIDIFIER HUMID S/O VLV HUMID PULSE VLV HUMID WATER LEVEL
CLSD 24 OFF 24 26 28 STBY ALARM ALARM ALARM OPEN ON OPEN PULSE NORM
LAV GAL VENT: LAV/GAL FLOW LAV/GAL TEMP LAV GAL FAN 1 LAV GAL FAN 2 LAV GAL FAN 1 KRPM LAV GAL FAN 2 KRPM PECS SUPPLY TEMP L LOOP PECS SUPPLY TEMP R LOOP
ON CLSD OFF NORM
32 28 ON OFF 9. 4 0. 0 79 79
RECORD
Air Conditioning Maintenance Page 1 of 2
DATE
PREV MENU
PRINT
SEND
11 JAN 10 UTC 15:48:39 PREV NEXT PAGE PAGE
RECORD
Air Distribution Maintenance Page 1 of 2
DATE
PREV MENU
PRINT
SEND
11 JAN 10 UTC 15:49:19 PREV NEXT PAGE PAGE
RECORD
Air Distribution Maintenance Page 2 of 2
Air Conditioning Maintenance Pages General The three maintenance pages shown are examples of the maintenance pages for the air conditioning system. The maintenance pages can show on these head down displays (HDD): • • •
Captain inboard HDD First officer HDD Lower HDD.
The data shown on the pages shows in real time. Air Conditioning Maintenance Pages Description The air conditioning maintenance pages show this type of data for the flight deck and four passenger cabin zones: • •
Current temperature Target or commanded
Rev 1.0
• •
temperature Supply duct temperature Status of supplemental inline duct heaters.
The air conditioning maintenance page also shows status for these components: • • • •
Upper recirculation fan Lower recirculation fans The four cabin air compressors (CAC) CAC inlet anti-ice.
More data shows on the second page. Air Distribution Maintenance Pages Description
• • • • • •
Door heaters status Crown dehumidifier status Flight deck heater status Cargo smoke detector status Lav/galley vent system status Flight deck humidifier status.
The air distribution maintenance page 2 of 2 also shows the status of these components for the optional overhead crew rest compartments: • • • • • • •
Air supply valve status Inline supply heater status Compartment selected temperature Actual compartment temperature Bunk smoke detector status Exhaust valve status Compartment humidifier status.
The two air distribution maintenance pages show this type of data: • •
Recirculation fan status Galley heaters status
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-35
Environmental Systems J1
J2
J3
J4
J5
J3
J4
J5
M
RDC
M J1
J2
RDC
M
Outflow Valve (Fwd)
Remote Sensor Unit (Fwd)
J1
J2
J1
J3
J4
PRESSURIZATION
Valve Control Unit (Fwd) VCU to VCU Bus
J5
RDC
AFT
MAX P .11 PSI TAKEOFF & LDG
AUTO
LDG ALT
MAN
MAN
FWD
J2
J3
J4
J2
J3
J4
J5
RDC
P300
OPEN
OPEN
PULL ON
Manual Drive Power Aft
MANUAL CLOSE
J1
OUTFLOW VALVE
AUTO
Manual Drive Power Fwd
CLOSE
J5
RDC
P400
M
Remote Sensor Unit (Aft)
M J1
J2
J3
J4
J5
J3
J4
J5
M
RDC
J1
J2
J1
RDC
Valve Control Unit (Aft)
J2
J3
J4
Positive Press Relief Valve (Ref)
Outflow Valve (Fwd)
J5
J1
J2
J3
J4
J5
RDC
RDC
TAT +14c
TO
FUEL IMBALANCE
102.4
102.4
21. 6
21. 6
CABIN ALTITUDE CABIN ALTITUDE AUTO LANDING ALTITUDE OUTFLOW VALVE FWD OUTFLOW VALVE AFT
TPR
21. 5 STAT
ELEC
HYD
Negative Press Relief Valve (Ref)
21. 5 AIR
FUEL
DOOR
N1
GEAR
FCTL
EFIS/DSP
MAINT
589 QTY PRESS
CCR Cabinet (2)
HYDRAULIC EGT C 0.78 4925
L 0.90 4925
21. 5
CB
589
21. 5
OXYGEN
20 .QTY
CREW PRESS1950
DOWN GEAR
R 1.00
LO
F L A P S
21. 49255
APU N2 RPM 100.1 EGT 1160 C OIL PRESS 30 PSI OIL TEMP 125 C OIL N3
QTY 7.6
LIQUID COOLING LFF R 0.37 LO 1.00
S T A B
10. 25
2. 0
OIL STATUS 28 MESSAGES PRESS OUTFLOW VALVE FWD
20
ND
21. 5
L
0. 0
RUDDER TRIM
NU
28
OUTFLOW VALVE AFT CPCS REMOTE SENSOR CPCS CONTROLS CPCS COMM BUS
103
OIL TEMP
103 34. 0
20
OIL QTY
20
VIB
0. 8
PG 1 OF 3
FUEL QTY
0. 0
N1
SAT +10c
38. 0
TOTAL FUEL
GROSS WT
640. 0 N1 0. 8
LBS X 1000
72. 0 FUEL TEMP +13c
NEXT PG
Head Down Display
Cabin Pressure Control System General The cabin pressure control system (CPCS) controls how much air can go out of the airplane. This helps to keep the airplane cabin altitude at 6,000 feet (1829 meters) mean sea level (MSL) in cruise flight. Description The CPCS has these components: • • •
Valve control unit (VCU) (2) Outflow valve (OFV) (2) Remote sensing unit (RSU) (2).
The forward VCU is in the forward electronic equipment (EE) compartment. The aft VCU is in bulk cargo. Each VCU has two control channels, and two internal cabin pressure sense transducers. Each VCU also has a RSU located near them. The RSUs are a back-up cabin pressure sensor. The forward OFV is Rev 1.0
on the left side, outboard of forward cargo. The aft OFV is on the right side, aft of bulk cargo. Each OFV has three electric motor actuators. Two actuators are controlled by the two VCU channels. One actuator gets control from the pilots in manual mode. The VCUs get this data from hosted functions in the common core system (CCS): • •
•
Ambient air data from flight control electronics (FCE) Flight and landing altitude from flight management function (FMF) Alternate landing altitude, and AUTO/MAN modes from the P5 pressurization panel.
The VCUs send this data to the CCS: • •
Cabin altitude and differential pressure Cabin altitude rate change
• • •
Flight mode Landing altitude advisory System and component status.
Operation In automatic mode the VCUs control their OFVs to pre-pressurize for flight. This helps to prevent pressure bump in the cabin for takeoff and landing. In climb and descent, the VCUs control the OFVs to maintain a comfortable cabin altitude rate change compared to airplane altitude rate change. In cruise flight, the VCUs control the OFVs to maintain a stable cabin altitude. The VCUs share status and data over an isolated data bus. In manual mode, the VCUs electronically disconnect the OFVs. The pilots control cabin altitude, climb and descent rate changes using a toggle switch for each OFV.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-36
Environmental Systems
Negative Pressure Relief Valve (4)
Static Port
Forward Outflow Valve Note: Aft Outflow Valve not shown
Positive Pressure Relief Valve (2)
Cabin Pressure Control Valves General The cabin pressure control system uses three different types of valves. These are the valve types: • • •
Outflow valves (OFV) (2) Positive pressure relief valves (PPRV) (2) Negative pressure relief valves (NPRV) (4).
The OFVs control how much air leaves the airplane. This keeps the cabin altitude at a maximum of 6000 feet / 9.43 PSID in cruise flight. The PPRVs relieve excess air pressure in the airplane. The NPRVs equalize a lower pressure in the airplane with a higher ambient pressure outside the airplane. Description One OFV is forward, on the left side of forward cargo. The other OFV is Rev 1.0
on the right side aft, in bulk cargo. Access to the valves is from the outside of the fuselage. Each OFV has three electric motors. Two motors in each valve get control from the two channels in a valve control unit (VCU). The pilots use the third motor in each OFV for manual control. The forward VCU controls the forward OFV. The aft VCU controls the aft OFV. The VCUs do not give backup control to the opposite OFV. The two PPRVs are on the left side of forward cargo. One PPRV is above the other in the fuselage. Each PPRV has two internal servos, an internal poppet valve and two flapper doors. The flapper doors are normally closed. Two NPRVs are on each side of the airplane. They are in forward cargo. The valves are hinged, and springloaded closed position. The PPRVs open inward to equalized pressure.
Operation In automatic control a VCU channel controls a normal motor in a OFV. If the channel cannot control the motor, the other VCU channel controls the other normal motor. If the VCU channels cannot control their motors the pilots must select and operate the manual motor for pressure control. The two PPRV primary servos measure ambient pressure from a static port on the left side of the fuselage. Each PPRV secondary servo measures ambient pressure from a port on the outer face of the valve. The primary servo opens the valve at 9.78 PSID. The secondary servo opens the valve at 10.23 PSID.When a valve opens, the two flapper doors open outward to show the valve has opened. The NPRVs open inward at less than -1 PSID. The valves close again with pressure equalized.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-37
Environmental Systems FLIGHT CONTROL SURFACES TAIL
BATTERY WINGS
DATA LOAD/ LOAD
ON MEDIUM
GND TEST NORM
TEST
ERASE
PRESSURIZATION
ENABLE
ON BAT
LOCK
FAIL
CVR
TOWING POWER
HIGH
TEST
NORM
NORM LOCK
LOW
CCR RESET
FD DOOR POWER
L
R
ON OFF
ARM
APU BTL DISCH
FWD
AFT
ARMED PASS OXYGEN
EMER LIGHTS SERV INTPH OFF
OFF
ON
RIGHT ON
OFF
L FWD
R FWD
ON
ON
L NOrm
FWD
R
FWD
SIDE
ON
ON
ON
ON
INOP
INOP
INOP
INOP
DISC AUTO
L NORM
START
EQUIP COOLING FWD AFT
R NORM
START START
AUTO
AUTO
OVRD
OVRD
OFF
ON
NOZZLE L
APU ON
BATTERY
FUEL TO REMAIN
R
ARM
C
ON
ON
VALVE
VALVE
ARMED
L PACK
FAULT
AUTO
ON
ON AVAIL
R
OFF
OFF
FAULT
AFT EXT PWR
P R I M A R Y
L ENG
R ENG
HYDRAULIC
ON
-
C1
-
ELEC
ON
C2
FAULT
FAULT OFF
ON
AUTO
ON
AUTO
OFF
P R I M A R Y
OFF
FUEL
L PUMPS FWD
R PUMPS FWD
CROSSFEED
ON
ON
ON
ON
OFF
OFF
OFF
OFF
FAULT
FAULT
OFF
R ELEC AUTO
D E M ON A N D
PRESS
L2
DRIVE DRIVE DISC
OPEN
OPEN
altn
AFT
PRESS
FAULT
OUTFLOW VALVE
AFT
MAX P .11 PSI TAKEOFF & LDG
AUTO
AUTO
LDG ALT
MAN
MAN
FWD
ON
OPEN
OPEN
MANUAL
PULL ON
MANUAL
ANTI-ICE
PASS SIGNS
R2 L WIPER OFF
SEAT BELT SIGNS AUTO OFF ON
CABIN CHIME
INT
OFF
WING AUTO
ON
OFF
L AUTO
CLOSE R AUTO
ENGINE ON
OFF
R WIPER OFF
ON
CLOSE R HUD BRT INT LOW
LOW
HIGH
HIGH L WASHER
OVHD PANEL
LOWER DSPL/ CONTRAST
GLARESHIELD PNL/FLOOD
DOME
MASTER BRIGHT
STORM
CLOSE
PULL - MANUAL
R WASHER
ON
BEACON
NAV
LOGO
ON
ON
ON
IND LTS TEST
WING
CLOSE
ON
AUTO
PUSH ON/OFF
BRT LANDING LEFT
RIGHT
RUNWAY TURNOFF L OFF R
NOSE
ON
TAXI OFF
STROBE OFF
ON
ON
ON
ON ON
CAB ALT TAT +13c
PULL ON
PRESS
ON
PRESS
DRIVE
R1
L HUD BRT
P ULL - MANUAL
off
PRESSURIZATION ON
AFT
FAULT DRIVE
L1
MAN
AUTO
NOrm
ON
CENTER PUMPS L R
PRESS
BALANCE FAULT
DRIVE
ON FAULT
VALVE ON
D E L ELEC M A OFF AUTO ON O N D
GEN CTRL R1 R2
ON
ON FAULT
VENTILATION
ON
PRESS
ON
AVAIL
AC BUSES GEN CTRL L1 L2
MAN W
R PACK TRIM AIR L R
UNLKD
PULL ON
FWD EXT PWR L R
C
W
PRESS
START
OFF
ON
ON
CABIN TEMP
FUEL JETTISON RAM AIR TURBINE
AVAIL
ON
AIR COND RESET
APU GEN L ON
LDG ALT
RECIRC FANS UPPER LOWER
FLT DECK TEMP
ELECTRICAL
ON
AUTO
AIR CONDITIONING
NOrm altn
PRIMARY L
SIDE DISC
OFF
OFF
R
EEC MODE Art title
altn
PRIMARY FLIGHT COMPUTERS
CABIN/ UTILITY
BULK AUTO
OFF
ENGINE
ON BAT
ON
AUTO
CARGO TEMP FWD AUTO
DISCH
BACKUP
NORM
OFF
MAX P .11 PSI TAKEOFF & LDG
FWD
DISCH
WINDOW HEAT
TRUE
IFE/PASS SEATS
AFT
AFT
FIRE/ OVHT TEST
A P U
ON
ON
LEFT ON
OFF
ARMED
FWD DISCH
ARMED
IRS
HEADING REF
OUTFLOW VALVE
CARGO FIRE
TO
102.4
102.4
21. 7
21. 7
RATE
583
LDG ALT
P
N1
583
5000 +200 86 . 200
FWD
AFT
CAB ALT
OP
RATE P
CL
AUTO
LDG ALT
8600 0 96 . 300
FWD
AFT OP M
M
CL
MAN
EGT
66. 4
66. 4
787-8
N2
2. 0
FF
29
OIL PRESS
29
60
OIL TEMP
60
18
OIL QTY
2. 0
CAB ALT 18
RATE CAB ALT RATE P
N1
0. 8
VIB
0. 8 N 1
LDG ALT
7500 +200 56 . 200
FWD
AUTO
GROSS WT
640. 0 SAT
+10c
AFT
P
OP
CL
LDG ALT
5000 +200 86 . 200
FWD
AUTO
OP
10000 RATE 0 101 P . 300 LDG ALT
AFT
FWD
CAB ALT
CL
OP
M MAN
AFT M
CL
TOTAL FUEL
LBS X 1000
243. 4 FUEL TEMP
+13c
787-9
Cabin Pressurization Control Panel - GE General The air conditioning control panel is on the P5 panel, above the first officer’s panel. These are the switches on the cabin pressurization control panel: • • • •
FWD OUTFLOW VALVE (OFV) mode control switch AFT OUTFLOW VALVE mode control switch Forward and aft OFV manual control toggle switches LDG ALT manual selector switch.
The switch position digital data goes to a remote data concentrator (RDC). The RDC sends digital data to hosted applications in the common core system (CCS). The CCS sends status data to indicator lights in the switches through the RDC. The OFV manual control switches are spring-loaded to the center position. The LDG ALT switch has two positions. In is automatic, out is manual control of landing altitude.
Description
Operation
With the forward and aft OFV mode select switches in AUTO, AUTO shows in the switch. With the mode select switches in MAN, the amber MAN shows. The white AUTO does not show.
With the forward and aft OFV mode select switches in AUTO, the valve control units (VCU) automatically control their OFVs. The VCUs use flight management function (FMF) data, and air data reference function (ADRF) from the CCS. The VCUs also use internal cabin pressure
Rev 1.0
transducer data, or remote sensing unit (RSU) data for control of the cabin pressure control system (CPCS). Put the mode select switches in MAN. The VCUs electronically disconnect from their OFVs. The flight crew use the toggle switches to manually control the OFVs. In manual, the EICAS OFV shows an amber M for that indicator. With the LDG ALT switch pushed in, the VCUs use FMF navigation data base information to set the landing altitude. The EICAS landing altitude shows white with a white AUTO. With the switch pulled out, the flight crew manually select landing altitude by turning the switch know clockwise or counter-clockwise. In manual, an amber MAN shows next to the landing altitude.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
18-38
19 Fire Protection
Fire Protection
Fire Protection
19
Fire Protection Introduction
CARGO FIRE PROTECTION
•
Engine Fire Protection
ENGINE FIRE PROTECTION
The cargo fire protection system detects smoke and fire conditions in these cargo compartments:
•
Duct Leak and Overheat Detection
•
Engine Fire Extinguishing
•
APU Fire Protection
•
APU Fire Extinguishing
•
Cargo Fire Protection
•
Cargo Fire Extinguishing
•
Wheel Well Fire Detection
•
Lavatory and Crew Rest Smoke Detection
•
Lavatory, Crew Rest and Passenger Cabin Fire Extinguishing
The engine fire protection system detects fire conditions. Each engine has a dual-loop protection system. The loops are the thermal inverseresistance type. A fire warning gives both aural and visual alarms.
• • •
Forward cargo Aft cargo Bulk cargo.
CARGO FIRE EXTINGUISHING DUCT LEAK AND OVERHEAT DETECTION The duct leak and overheat detection system detects overheat conditions due to hot air leaks. Each engine has a dual-loop detection system.The loops are the thermal inverseresistance type. An overheat caution gives both aural and visual alarms.
The cargo fire extinguishing system puts out fires in the three cargo compartments. The fire extinguisher bottles are in the forward cargo compartment. The fire extinguishers can be manually or automatically discharged in flight. They are manually discharged on the ground.
ENGINE FIRE EXTINGUISHING WHEEL WELL FIRE DETECTION The engine fire extinguishing system is used to extinguish fires inside the engine nacelles. There are two fire extinguisher bottles in the fuselage for engine fire extinguishing. The two fire extinguisher bottles can be used for either engine. The engine fire extinguishing system cannot be used to put out internal engine fires.
The wheel well fire detection system detects overheat and fire conditions in the two main wheel wells. A wheel well fire warning gives both an aural and a visual alarm. The wheel well and cargo fire protection systems operate also using thermal-inverse resistance function. There are no fire extinguishers for wheel well fires.
APU FIRE PROTECTION The APU fire protection system detects fire conditions within the APU compartment. The APU fire protection system is a dual-loop system. The loops are the thermal resistive type. An APU fire warning gives both aural and visual alarms. A fire warning also causes the APU to automatically shut down. APU FIRE EXTINGUISHING The APU fire extinguisher bottle extinguishes fires in the APU compartment.There is one APU fire extinguisher bottle. The fire extinguisher can be operated on the ground or in the flight compartment. The APU fire extinguisher bottle can be discharged manually or automatically. Rev 1.0
LAVATORY AND CREW REST SMOKE DETECTION The lavatories and the optional overhead flight crew rest (OFCR), and overhead flight attendant rest (OFAR) compartments have smoke detectors. Each lavatory has one smoke detector. The optional OFCR and OFAR compartments have a smoke detector above each bunk. There are hand-held fire extinguishers in different locations around the passenger cabin. There are also hand-held fire extinguishers in the optional OFCR and OFAR compartments.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
19-1
Fire Protection Thermistor Core
Detector Element
Grommet
Dual Clamp Inconel Sheath
WARNING CAUTION
Conductors
Master Caution/Warning ENG BTL 1 DISCH
Detector Element Construction
MEDC (Eng Strut)
ENG BTL 2 DISCH
DISCH 1
Weld
DISCH
2
1
L E F T
R I G H T
2
TAT
+13c TO 102.4
WARNING CAUTION1 CAUTION2 ADVISORY1 ADVISORY2 ADVISORY3 ADVISORY4 COMM HIGH COMM MEDIUM COMM LOW MEMO
102.4
21. 7
21 . 7 N1
583
583
RECALL STATUS
EGT
FL
66 . 4
Engine Fire Control Panel (P8)
2. 0
2. 0
FF
OIL PRESS
PG1 KTS
GEAR
F L A P S
5
29
29
20
5 20
ND
60
OIL TEMP
18
OIL QTY
18
0. 8
VIB
0. 8
0.0
S T A B
800 .
60
10 . 00
RUDDER TRIM
NU CAB ALT RATE
N1
L
0-340 DOWN
G/A
N2
28V DC Hot Battery Bus
250
66 . 4
N1
FUEL CONTROL R
P LDG ALT
8100 0 00 . 4000
FWD
GROSS WT
RUN
640 . 0 SAT
AFT OP
CL
MAN
TOTAL FUEL LBS X 1000
+10c
243 . 4 FUEL TEMP
+13c
Head-Down Display
CUTOFF
Engine Fuel Control Module (P8)
MIC CALL L VHF
MIC
MIC CALL C VHF
MIC CALL
MIC
R VHF
MIC CALL
MIC CALL FLT
MIC CALL
MIC CALL
HF l r
CAB
PA
MIC CALL
SAT 1 2
SPKR
INT VOR R L ADF L R
V
B
R
Engine Fire Detector Element
Comm/ Warning Speaker
CCR Cabinet (2)
APP L R MKR J1
J2
J1
Audio Control Panel
J3
J2
J1
J4
J3
J2
J5
J4
J3
J5
J4
J5
RDC
Engine Fire Protection General The engine fire protection systems detects both overheat and fire conditions. These conditions are detected inside of the engine cowling and nacelle. The system does not detect internal engine fire conditions. Description The engine fire protection system has two detector loops. In normal configuration the loops operate on AND logic. If one loop fails, the other loop continues to provide protection. The loops can detect both overheat and fire conditions in the core section of the engine. Hosted applications in the common core system sets either an overheat or fire alarm dependent upon temperature. The overheat alarm temperature is lower than a fire alarm temperature. The detectors in the cooler low pressure section of the Rev 1.0
engine give an alarm at temperatures lower than the detectors in the hotter high pressure or core section of the engine. The interface between the detector elements on the engine and the hosted application is through a main engine data concentrator (MEDC). The fire protection system uses thermal inverse resistance to detect a high temperature condition. The detectors are a tube with two filament sized wires inside. An insulating thermistor material prevents a complete circuit between the two small internal wires. The thermistor insulation decreases proportionate to the temperature rise. At a high temperature, the insulation decreases enough for a circuit to be completed. The hosted application will set either a fire or overheat alarm, proportionate to the temperature present.
An instant loss of all resistance due to a short circuit to ground, or an open circuit will be identified as a fault by the hosted application. Operation These are the fire warning indications for either engine: • • • • •
Fire warning bell aural alarm Master warning lights on the glareshield EICAS warning message Red lights on the fire switch handle and fuel control switch Fire switch handle unlocks.
These are the overheat warning indications: • • •
Master caution aural alert Master caution lights on the glareshield EICAS caution message.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
19-2
Fire Protection Detector Element Thermistor Core
Grommet Dual Clamp
MEDC (Eng Strut)
Conductors
Inconel Sheath Detector Element Construction
Weld
TAT +13c TO 102.4
WARNING CAUTION1 CAUTION2 ADVISORY1 ADVISORY2 ADVISORY3 ADVISORY4 COMM HIGH COMM MEDIUM COMM LOW MEMO
102.4
21. 7
21. 7 N1
583
583
RECALL STATUS PG1
EGT
FL 250
66 . 4
66 . 4
2. 0
0-340 KTS DOWN GEAR
G/A
N2
F L A P S
2. 0
FF
5
29
OIL PRESS
29
60
OIL TEMP
60
20 ND
18
WARNING
N1
0. 8
OIL QTY
VIB
800 .
10 .00
18 0. 8
N1
CAUTION
SAT +10c
MIC CALL L VHF
MIC
MIC CALL
MIC CALL
C VHF
MIC CALL
R VHF
MIC CALL
MIC CALL
CAB
PA
SPKR
INT VOR R L ADF L R
V
B
0 .0
LBS X 1000
TOTAL FUEL
243 . 4 FUEL TEMP +13c
Head-Down Display
MIC CALL
SAT 1 2
HF r
20
RUDDER TRIM
MIC CALL
FLT
MIC CALL l
5
NU CAB ALT 8100 FWD AFT OP RATE 0 P 00 . LDG ALT 4000 MAN CL GROSS WT 640 . 0
Master Caution/Warning
S T A B
R
Comm/ Warning Speaker
CCR Cabinet (2)
APP L R MKR J1
J2
J1
Audio Control Panel
J3
J2
J1
J4
J3
J2
J5
J4
J3
J5
J4
J5
RDC
Duct Leak and Overheat Detection General The duct leak overheat detector system (DLODS) monitors the engine anti-ice (EAI) supply duct for leaks. The hot air supply for EAI comes from the seventh stage of the high pressure compressor (HPC). If DLODS detects a hot air leak, the EAI automatically shuts down. The flight crew will also receive messages in the flight compartment.
The DLODS detectors are similar to the engine and APU detectors. The detectors use thermal inverse resistance to detect a high temperature alarm condition. The DLODS detector loops are monitored by the main engine data concentrator (MEDC). One of the MEDC functions controls the EAI operation.
Closing the EAI valve controller causes the EAI pressure regulating shutoff valve (PRSOV) to close. Once the EAI PRSOV closes, the EAI message near the EICAS N1 indication goes off. The EICAS caution message changes to an advisory message.
Operation Description The DLODS has two detector loops. In normal configuration the loops operate on AND logic. If one loop fails, the other loop continues to provide protection.
If DLODS detects an increase in temperature because of an EAI supply duct leak, these conditions to occur: • •
Each loop has one detector sensor on the fan case, near the EAI supply duct.
Rev 1.0
•
Master caution lights on the glareshield come on An EICAS caution message shows until the EAI valve closes The MEDC closes the EAI valve controller
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
19-3
Fire Protection
WARNING CAUTION
Squib XDCR
Master Caution/Warning
MEDC (Eng Strut)
SMCU (Fwd Cargo) ENG BTL 1 DISCH
28V DC Hot Battery Bus
ENG BTL 2 DISCH
TAT +13c TO 102.4
21. 7
DISCH
2
1
L E F T
R I G H T
2
N1
583
583
RECALL STATUS PG1
EGT
FL 250
66 . 4
Engine Fire Control Panel (P8)
0-340 KTS
66 . 4
2. 0
FF
29
OIL PRESS
60
OIL TEMP
18
OIL QTY
0. 8
VIB
DOWN GEAR
G/A
N2
L
WARNING CAUTION1 CAUTION2 ADVISORY1 ADVISORY2 ADVISORY3 ADVISORY4 COMM HIGH COMM MEDIUM COMM LOW MEMO
102.4
21 . 7 DISCH 1
F L A P S
2. 0 5 20
29 ND
60 18
FUEL CONTROL R N1
0. 8 N 1
RUN
800 . 10 . 00 NU CAB ALT 8100 RATE 0 P 00 . LDG ALT 4000 GROSS WT 640 . 0 SAT +10c
S T A B
5 20
0 .0 RUDDER TRIM FWD AFT OP CL
MAN
LBS X 1000
TOTAL FUEL
243 . 4 FUEL TEMP +13c
CUTOFF
Head-Down Display
Engine Fuel Control Module (P8) MIC CALL L VHF
MIC
MIC CALL C VHF
MIC CALL R VHF
MIC CALL
Forward Cargo Door
MIC CALL
MIC CALL
FLT
MIC CALL
MIC CALL
HF l r
CAB
PA
MIC CALL
SAT 1 2
SPKR
INT VOR R L ADF L R
V
B
R
Comm/ Warning Speaker
CCR Cabinet (2)
APP L R MKR J1
J2
J1
Audio Control Panel
Discharge Head Squib
J3
J2
J1
Engine Fire Extinguishing Bottles (Right Cheek Area, Aft of Fwd Cargo Door)
J4
J3
J2
J5
J4
J3
J5
J4
J5
RDC
Engine Fire Extinguishing General The fire extinguishing system puts out fires in the core or high pressure section of the engine. The core section of the engine contains all the liquids that could catch fire due to a leak. The engine fan or low pressure section of the airplane does not require fire extinguishing protection. Description There are two stainless steel fire extinguisher bottles in the left sidewall of forward cargo. The bottles contain Halon extinguishing agent, and are pressurized with nitrogen. Each bottle has these components: • • •
Squibs (2) Safety relief and fill port Pressure transducer.
Rev 1.0
The bottles are labeled 1 and 2. Bottle 2 is forward of bottle 1. In each bottle, one squib is labeled LEFT the other RIGHT. When discharged, the halon from both bottles can go to either engine. The squibs are controlled by hosted applications in the common core system (CCS). The CCS discharges a squib when a fire switch handle is first pulled up, then turned. The fire switch handles are locked in the down position. A fire alarm, or fuel control switch to CUTOFF unlocks the handle. The handle can also be unlocked manually. Amber bottle discharge lights come on with the loss of nitrogen pressure in a bottle. A frangible disc in the safety and relief fill port ruptures if the temperature of the bottle increases the nitrogen pressure too high.
Operation When a fire switch handle is pulled and turned, 28v dc power discharges a squib. The squib discharge ruptures a frangible seal. Halon under pressure goes to the engine. With the LEFT fire switch handle pulled, and turned to position 2, the left squib in bottle 2 discharges. Halon goes to the left engine. Turn the LEFT handle to position 1. The left squib in bottle 1 discharges. Halon from the second bottle also goes to the left engine. The amber bottle discharge light comes on, and an EICAS message shows when the is bottle empty. Check valves prevent halon going to an empty bottle when the other bottle is discharged.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
19-4
Fire Protection
APU BOTTLE DISCHARGE
28V DC Hot Battery Bus
APU FIRE
APU FIRE SHUTDOWN
FLIGHT DECK CALL SW
Nose Landing Gear (Looking Forward)
FIRE BOTTLE ARMED
NWW LIGHTS
FLIGHT INPH
SERVICE INPH
NLG DOORS OFF
NLG DOORS UNSAFE LIGHT CLOSE PRESS TO TEST
ARM
Vertical Aft Strut Mount
OFF
Service and APU Shutdown Panel (P40)
WARNING
Left APS Door J1
J2
J3
J4
J5
CAUTION
RDC Master Caution/Warning 28V DC Hot Battery Bus
APU
CARGO FIRE ARM
APU BTL DISCH
FWD
AFT
ARMED
ARMED
FWD
AFT
DISCH
FIRE/ OVHT TEST
A P U
DISCH
DISCH
APU and Cargo Fire Control Panel (P5) MIC CALL L VHF
MIC CALL
MIC CALL
C VHF
MIC
MIC CALL
R VHF
MIC CALL
FLT
MIC CALL l
MIC CALL
HF r
SAT 1 2
V
B
R
Detector Element
Grommet
TAT
+16c G/A 8 5. 0 8 0. 0
Dual Clamp
MIC CALL
+24c 8 5 .0 1 0 5 .0
755
100
4 5 .0
8 5 .0
WARNING CAUTION1 CAUTION2 ADVISORY1 ADVISORY2 ADVISORY3 ADVISORY4 COMM HIGH COMM MEDIUM COMM LOW MEMO RECALL
CAB
Weld
PA
MIC CALL SPKR
INT VOR R L ADF L R
Thermistor Core
APP L R MKR
Comm/ Warning Speaker
Inconel Conductors Sheath
PG1
STATUS
0-340
Fwd (Looking Up)
APU Compartment With APU Removed
KTS
DOWN GEAR
Detector Element Construction
EICAS
1 3. 5
FF
1 3. 5
F L A P S
5 20
45
OIL PRESS
5 20
82 ND
10 . 00
J1
J2
J1
J3
J2
J4
J3
CCR Cabinet (2)
J5
J4
OIL TEMP
100
0. 0
S T A B
800 .
225
Audio Control Panel
250
FL
RUDDER TRIM
NU CAB ALT RATE
LO
41
OIL QTY
42
LO
BB
05.
VIB
40.
N1
P LDG ALT
8100 0 00 . 4000
FWD
AFT OP
CL
MAN
J5
FUEL QTY J1
J2
J3
J4
J5
681. GROSS WT
RDC
753.
4600.
LBS X 1000
3446.
TO REMAIN MLW
720. TOTAL FUEL
2154. 1000.
Head-Down Display
APU Compt, Fwd Firewall
APU Fire Protection General The APU fire protection system detects fires in the APU compartment. The system does not detect APU internal fires. APU fire protection is part of the propulsion fire protection system (PFPS). Only fire alarms can show for the APU. The APU fire protection system does not detect overheat conditions. Description The APU fire protection system has two loops. The loops are labeled 1 and 2. Each loop has three detector elements in the APU compartment. The APU fire protection system normally operates in AND logic. With one loop failed, the other loop can still provide fire detection protection. Hosted applications in the common core system (CCS) sets an alarm Rev 1.0
when a fire causes a high temperature in the APU compartment.
open circuit will be identified as a fault by the hosted application.
The interface between the detector elements and the CCS hosted applications goes through remote data concentrators (RDC)s.
Operation
The fire protection system uses thermal inverse resistance to detect a high temperature condition. The detectors are a tube with two filament sized wires inside. An insulating thermistor material prevents a complete circuit between the two small internal wires.
• •
The thermistor insulation decreases proportionate to the temperature rise. At a high temperature, the insulation decreases enough for a circuit to be completed. The hosted application will set a fire alarm. An instant loss of all resistance due to a short circuit to ground, or an
These are the fire warning indications for the APU:
• • • •
Fire warning bell aural alarm Master warning lights on the glareshield EICAS warning message Red lights in the APU fire switch handle on the P5 panel come on The fire switch handle unlocks The APU automatically shuts down.
An APU fire warning on the ground with both engines off will cause these additional indications: • •
Red warning light on the nose landing gear (NLG) P40 panel A warning horn sounds in the NLG wheel well.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
19-5
Fire Protection
APU BOTTLE DISCHARGE APU FIRE
28V DC Hot Battery Bus
APU FIRE SHUTDOWN
FLIGHT DECK CALL SW FIRE BOTTLE ARMED
NWW LIGHTS
Nose Landing Gear (Looking Forward)
FLIGHT INPH
SERVICE INPH
NLG DOORS OFF
ARM
NLG DOORS UNSAFE LIGHT CLOSE PRESS TO TEST
OFF
Service and APU Shutdown Panel (P40)
WARNING CAUTION
Master Caution/Warning 28V DC Hot Battery Bus
FWD APU Compartment APU APU Fire Extinguishing Bottle
CARGO FIRE ARM
APU BTL DISCH
FWD
AFT
ARMED
ARMED
FWD
AFT
APU Fire Bottle (Fwd of APU Firewall) APU Fire Extinguishing Bottle Squib
DISCH
FIRE/ OVHT TEST
A P U
DISCH
DISCH TAT
APU and Cargo Fire Control anel (P5)
+16c G/A 8 5. 0 8 0. 0
+24c 8 5.0 1 0 5 .0
755
100
4 5 .0
8 5 .0
WARNING CAUTION1 CAUTION2 ADVISORY1 ADVISORY2 ADVISORY3 ADVISORY4 COMM HIGH COMM MEDIUM COMM LOW MEMO RECALL
MIC CALL L VHF
MIC CALL
MIC CALL
C VHF
MIC CALL
MIC CALL
FLT
MIC CALL l
CAB
PA
MIC CALL
EICAS
HF r
SAT 1 2
MIC CALL SPKR
INT VOR R L ADF L R
PG1
STATUS
0-340
KTS
DOWN GEAR
R VHF
1 3. 5 MIC
250
FL
MIC CALL
V
B
R
APP L R MKR
FF
1 3. 5
OIL PRESS
82
F L A P S
5 20
Comm/ Warning Speaker
45
5 20
ND 800 . J1
J2
J1
J3
J2
J1
J4
10 . 00
J5
J3
J4
J2
J3
J5
J4
J5
CCR Cabinet (2)
RDC
Audio Control Panel
225
OIL TEMP
LO
41
OIL QTY
42
LO
BB
05.
VIB
40.
N1
100
0. 0
S T A B
RUDDER TRIM
NU CAB ALT RATE P LDG ALT
8100 0 00 . 4000
FWD
AFT OP
CL
MAN
FUEL QTY
681. GROSS WT
753.
720. TOTAL FUEL
4600.
LBS X 1000
3446.
TO REMAIN MLW
2154. 1000.
View From Right Side of APU Compt Looking Outboard
Head-Down Display
APU Fire Extinguishing •
General The APU fire extinguishing system put fires in the APU compartment. Operation of the fire extinguishing system is either automatic or manual. The 787 has one fire extinguisher. The bottle can be discharged three different ways.
Manual Operation If an APU fire alarm occurs, the crew does these functions in the flight compartment: •
• Description • The APU stainless steel fire extinguisher bottle installs in the 48 section in the tail. The bottle is on the forward side of the APU compartment forward bulkhead or firewall. The fire extinguisher bottle has these components: • •
A squib Safety relief and fill port
Rev 1.0
Pressure transducer.
Push the master warning light to cancel the light and the aural warning Pull and turn the APU fire switch handle Verify the amber APU BTL DISCH light comes on.
When the APU fire is out, the lights in the fire switch handle go out. The EICAS warning message also cancels. If an APU fire alarm occurs on the ground in an unattended mode the ground crew can do these functions: •
Push the APU FIRE
• •
SHUTDOWN switch on the P40 panel Verify the amber FIRE BOTTLE ARMED light comes on Push the APU BOTTLE DISCHARGE switch.
When the APU fire is out, the red APU FIRE light on the P40 panel goes out. Automatic Operation The APU fire extinguisher can also discharge automatically. Automatic discharge can occur both on the ground in flight. If an APU fire alarm occurs, hosted applications in the common core system (CCS) start a timer function. If an alarm still exists after 15 seconds, with the fire extinguished not discharged, the fire extinguisher automatically discharges.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
19-6
Fire Protection TAT
+16c
8 0. 0
G/A
+24c 8 5 .0 1 0 5 .0
755
100
4 5 .0
8 5 .0
8 5. 0
WARNING
WARNING CAUTION1 CAUTION2 ADVISORY1 ADVISORY2 ADVISORY3 ADVISORY4 COMM HIGH COMM MEDIUM COMM LOW MEMO
CAUTION
RECALL FL
Master Caution/Warning
STATUS
0-340
PG1
KTS
DOWN GEAR
EICAS
1 3. 5
27V DC Hot Bat Bus
250
Smoke Detectors
CARGO FIRE
Smoke Detectors
FWD
AFT
ARMED
ARMED
FWD
AFT
1 3. 5 82
F L A P S
5
Aft/Bulk Cargo Compt
225
OIL TEMP
20
LO
41
OIL QTY
42
LO
BB
05.
VIB
40.
N1
0. 0
S T A B
800 .
10 . 00
Fwd Cargo Compt
5
ND
ARM
APU BTL DISCH
FF
OIL PRESS
20
45
100
RUDDER TRIM
NU CAB ALT RATE P LDG ALT
8100 0 00 . 4000
FWD
AFT OP
CL
MAN
FUEL QTY
DISCH
FIRE/ OVHT TEST
A P U
DISCH
681. GROSS WT
Cargo Smoke Detector (Side View)
DISCH
753.
4600.
LBS X 1000
3446.
TO REMAIN MLW
720. TOTAL FUEL
2154. 1000.
Head-Down Display
APU and Cargo Fire Control Panel (P4)
CCR Cabinet (2)
Detection (Forward Cargo Area)
C MIC CALL L VHF
MIC
MIC CALL
MIC CALL
MIC CALL
R VHF
VHF
MIC CALL
MIC
l
MIC CALL
FLT
MIC CALL
CAB
MIC CALL
SAT 1 2
HF r
SPKR
INT VOR R L ADF L R
V
B
R
Detection (Aft Cargo Area)
PA
APP L R MKR
Comm/ Warning Speaker
J1
J2
J1
Audio Control Panel
J3
J2
J1
J4
J3
J2
J5
J4
J3
J5
J4
J5
RDC
Cargo Fire Protection General The 787 cargo compartments meet the Class C requirements for fire containment. The cargo fire protection system does these functions: • • •
Detect smoke conditions Detect fire conditions Monitor aft cargo compartment temperature.
There are two cargo compartments monitored on the 787. The forward cargo compartment is monitored. The aft cargo compartment and bulk cargo compartment are monitored together as one compartment. Description The 787-8 has 14 smoke detectors in forward cargo. The 787-9 has 18 smoke detectors in forward cargo. Rev 1.0
The 787-8 has 8 smoke detectors in the combined aft and bulk cargo compartments. The 787-9 has 11 smoke detectors in the same two compartments. The detectors connect to two channels, A and B. The smoke detectors install in service trays, which are overhead in the cargo compartments. The smoke detectors are monitored by hosted applications in the common core system (CCS).
Operation If high temperature or smoke causes a fire warning alarm, these functions occur: • • • •
• The smoke detectors have two different color light emitting diodes (LED) and photo cell sensors. This lets the smoke detectors identify the difference between dust and smoke particles. The smoke detectors have thermal resistive temperature sensors. The CCS detects fire conditions with the sensors when there is a high temperature in a cargo compartment.
•
Glareshield master warning lights come on An EICAS warning message shows An aural alarm bell sounds Either a FWD or AFT CARGO FIRE red switch light on the P5 panel comes on Airplane airflow control systems either shut down or go to an override mode The nitrogen generating system (NGS) shuts down.
The flight crew pushes a master warning light switch to cancel both the red warning light and aural fire alarm bell. With the fire out, the red EICAS warning message cancels. The P5 red cargo fire switch light also goes off.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
19-7
Fire Protection Filter/ Regulator Flow Vlv/Squib
WARNING CAUTION
Squib XDCR
+16c
TAT
8 0. 0
G/A
+24c 8 5 .0 1 0 5 .0
755
100
4 5 .0
8 5 .0
8 5. 0
Flow Vlv/Squib
WARNING CAUTION1 CAUTION2 ADVISORY1 ADVISORY2 ADVISORY3 ADVISORY4 COMM HIGH COMM MEDIUM COMM LOW MEMO RECALL
HRD
LRD
FL
250
STATUS
0-340
PG1
KTS
DOWN GEAR
(OPT) (OPT)
EICAS
Master Caution/Warning
1 3. 5
FF
1 3. 5
OIL PRESS
82
F L A P S
5 20
45
5 20
ND
10 . 00 OIL TEMP
225
100 RATE
SMCU (Fwd Cargo)
LO
41
OIL QTY
42
LO
BB
05.
VIB
40.
N1
P LDG ALT
Fwd Cargo Compt
Aft/Bulk Cargo Compt
RUDDER TRIM
NU CAB ALT
Cargo Smoke Detector
0. 0
S T A B
800 .
8100 0 00 . 4000
FWD
AFT OP
CL
MAN
FUEL QTY
681. GROSS WT
753.
4600.
LBS X 1000
3446.
TO REMAIN MLW
720. TOTAL FUEL
2154. 1000.
Head-Down Display
CCR Cabinet (2)
Fire Extinguishing Discharge Nozzle 28V DC Hot Bat Bus
CARGO FIRE ARM
APU BTL DISCH
FWD
AFT
ARMED
ARMED
FWD
AFT
DISCH
FIRE/ OVHT TEST
A P U
Flow Valve Squib
Flow Valve (1 Each for Aft & Fwd Cargo Compt)
DISCH
DISCH
APU and Cargo Fire Control Panel (P5) MIC CALL L VHF
MIC
MIC CALL
MIC CALL
C VHF
MIC CALL
R VHF
MIC CALL l
MIC CALL
FLT
MIC CALL
MIC CALL
HF r
CAB
PA
MIC CALL
SAT 1 2
SPKR
INT VOR R L ADF L R
V
B
R
APP L R MKR
Cargo Compt Fire Extinguishing Bottles Comm/ (Right Cheek Area, Aft of Forward Cargo Door) Warning Speaker
J1
J2
J1
Audio Control Panel
J3
J2
J1
J4
J3
J2
J5
J4
J3
J5
J4
J5
RDC
Filter/Regulator
Cargo Fire Extinguishing General The cargo fire extinguishing system uses Halon to put out fires in the cargo compartments. The system maintains a 5% concentration. This keeps fires from restarting while the airplane remains in flight. The fire extinguishing system supports fire suppression for these ETOPS configurations: • • •
180 minutes 240 minutes 330 minutes.
The fire extinguishing system can be controlled manually or automatically. Description The 180 minute fire extinguishing system has two high-rate discharge (HRD) and three low-rate discharge (LRD) fire extinguisher bottles. The Rev 1.0
240 minute system adds a fourth LRD bottle. The 330 minute system adds a fifth LRD bottle. Each bottle has an explosive cartridge or squib.
Manual Operation
All of the cargo fire extinguishing bottles are in the right sidewall of forward cargo. A filter/regulator near the fire bottles controls the rate that Halon leaves the LRD bottles.
•
There are two flow valves, one for forward cargo, and one for combined aft and bulk cargo compartments. Each flow valve has a squib. The squib for the selected cargo compartment flow valve will break a seal which sends Halon to that compartment. The other flow valve prevents Halon from going to the other cargo compartment.
•
A squib monitor and control unit (SMCU) monitors squib condition. The SMCU also operates the necessary squibs for fire bottle discharge and flow valve control.
For a cargo fire alarm the crew does these steps:
•
•
Cancel the master warning light and alarm bell Push the cargo fire switch that has either FWD or AFT with red lights on to arm the fire extinguisher system Push the DISCH switch and verify the amber DISCH light comes on Verify the red FWD or AFT light goes out to indicate the fire out.
Automatic Operation Hosted applications in the common core system (CCS) can automatically discharge the fire extinguishers. This happens for a cargo fire alarm with the airplane in the air, and at least one engine running. The flight crew then follows with manual operation.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
19-8
Fire Protection WARNING
STAT
CAUTION
ELEC
GEAR
HYD
FCTL
FUEL
EFIS/DSP
AIR
DOOR
MAINT
WHEEL WELL FIRE DETECTION
CB MAN
LEFT WW
Master Caution/Warning
SENSOR CHANNEL WW DET L1 A B
Right W/W Left W/W
WW DET L2
A B A B
WW DET L3
STATUS TEMP(F)
SENSOR CHANNEL WW DET L4 A B
XXX XXX XXX XXX XXX XXX
NORM FAULT NORM FAULT NORM FAULT
WW DET L5 WW DET L6
TEMP(F)
DESCRIPTION BRAKE-FWD LO BRAKE-AFT LO
A B A B
DESCRIPTION BRAKE-FWD LI BRAKE-AFT LI
XXX XXX PRESSURE
TEMP(F)
XXX XXX XXX XXX XXX XXX
TEMP(F)
XXX XXX PRESSURE
XXX XXX
TIRE-FWD LO TIRE-AFT LO
STATUS
FAULT NORM FAULT NORM FAULT NORM
TIRE-FWD LI TIRE-AFT LI
Main Wheel Well
XXX XXX
RIGHT WW SENSOR CHANNEL WW DET R1 A B A WW DET R2 B A WW DET R3 B
STATUS TEMP(F)
SENSOR CHANNEL WW DET R4 A B A WW DET R5 B A WW DET R6 B
XXX XXX XXX XXX XXX XXX
NORM FAULT NORM FAULT NORM FAULT TEMP(F)
DESCRIPTION BRAKE-FWD RI
DESCRIPTION BRAKE-FWD RO
XXX XXX
BRAKE-AFT RI
BRAKE-AFT RO
PRESSURE
TEMP(F)
XXX XXX XXX XXX XXX XXX
TEMP(F)
XXX XXX PRESSURE
XXX XXX
TIRE-FWD RI TIRE-AFT RI
STATUS
FAULT NORM FAULT NORM FAULT NORM
TIRE-FWD RO TIRE-AFT RO
AUTO EVENT MESSAGE
DATE
XX XXX XX
XXX XXX UTC
XX:XXX:XX
Head-Down Display Dual-Element Wheel Well Fire Detector
Main Landing Gear Wheel Well
CCR Cabinet (2)
Spoiler #6 MIC CALL L VHF
MIC
MIC CALL C VHF
MIC CALL
MIC CALL
R VHF
MIC CALL
MIC CALL
FLT
MIC CALL
MIC CALL
HF l r
CAB
SPKR
INT VOR R L ADF L R
V
B
R
Flight Control Electronics (4)
PA
MIC CALL
SAT 1 2
APP L R MKR
Comm/ Warning Speaker
Detection (Main Landing Gear Wheel Wells)
J1
J2
J1
Audio Control Panel
J3
J2
J1
J4
J3
J2
J5
J4
J3
J5
J4
J5
RDC
Wheel Well Fire Detection General The wheel well fire detection system detects both overheat and fire conditions in the two main landing gear wheel wells. Depending on the temperature sensed in a wheelwell, the flight crew can get a fire warning or overheat caution message. The normal cause of overheat and fire conditions is from very hot brakes and wheels. Description The wheel well fire detection system has six sensors in each wheel well. The sensors are installed in the wheel wells to be close to the landing gear wheels and axles, with the landing gear retracted.
Rev 1.0
Each sensor has two detector elements, labeled A and B. The detector elements operate using the thermal inverse resistance function. Each detector in a sensor sends a difference in resistance, based upon higher temperatures to a different remote data concentrator (RDC). The six sensors in a wheel well connect to four different RDCs. For either an overheat or fire condition to be detected, at least two different elements connected to two different RDCs must sense the high temperature. The RDCs send high temperature data to hosted applications in the common core system (CCS). The flight control electronics (FCE) will slightly raise, or "gap" spoilers 6 and 9. Air can now flow through the wheel wells. The cooler air helps to lower brake and wheel well temperatures.
There are no fire extinguishers for wheel well fire protection. Operation The FCE gaps spoilers 6 and 9 at takeoff, and for the first five minutes of flight. This helps to cool the brakes and the wheel wells. The FCE will also gap spoilers 6 and 9 for these three conditions: • • •
Wheel well temperature >140F/60C Wheel well overheat caution Wheel well fire warning.
If the flight crew gets a wheel well overheat caution message, they extend the landing gear. When the caution clears the landing gear can be retracted. For a wheel well fire warning the flight crew extends the landing gear.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
19-9
Fire Protection Call Light/ Reset Switch WARNING CAUTION
Master Call Light
Master Caution/Warning MIC CALL L VHF
MIC
MIC CALL C VHF
MIC CALL
MIC CALL
R VHF
MIC CALL l
FLT
MIC CALL
MIC CALL
HF r
MIC CALL
Status LED
CAB
MIC CALL SPKR
SAT 1 2
INT VOR R L ADF L R
V
B
R
Horn Cancel Button
PA
Comm/ Warning Speaker
APP L R MKR
Audio Control Panel
Lavatory Ceiling, Looking Up
Smoke Detector Lavatory
Self Test Button TAT
+16c G/A 8 5. 0 8 0. 0
+24c 8 5 .0 1 0 5 .0
755
100
4 5 .0
8 5 .0
WARNING CAUTION1 CAUTION2 ADVISORY1 ADVISORY2 ADVISORY3 ADVISORY4 COMM HIGH COMM MEDIUM COMM LOW MEMO RECALL FL
250
PG1
STATUS
0-340
KTS
DOWN GEAR
Flight Crew Rest
EICAS
1 3. 5
Flight Attendant Rest
FF
1 3. 5
OIL PRESS
82
F L A P S
5 20
45
5 20
ND
10 . 00 225
OIL TEMP
LO
41
OIL QTY
42
LO
BB
05.
VIB
40.
N1
0. 0
S T A B
800 .
100
RUDDER TRIM
NU CAB ALT RATE P LDG ALT
8100 0 00 . 4000
FWD
AFT OP
CL
MAN
FUEL QTY
681. GROSS WT
OFCR (Optional)
Lav (Typ)
OFAR (Optional)
Attnd Sw Pnl
CAP Indication
753.
4600.
LBS X 1000
3446.
TO REMAIN MLW
720. TOTAL FUEL
2154. 1000.
Head-Down Display
Lav (Typ)
J1
J2
J1
J3
J2
J1
J4
J3
J2
J5
J4
J3
J5
J4
J5
CCR Cabinet (2)
RDC
Lavatory and Crew Rest Smoke Detection The smoke detectors have these features:
General The lavatory and crew rest smoke detectors detect only smoke conditions. The detectors will cause an aural alarm in the cabin or crew rest areas. The flight crew will get a aural and visual EICAS alarm. Control of the alarms is from hosted applications in the common core system (CCS). When necessary, fire extinguishing is done manually by the crew. The crew uses hand-held fire extinguishers. Description The lavatory and crew rest smoke detectors are almost the same. Each lavatory has one smoke detector. The crew rest areas has smoke detectors in the entry areas; and above each bunk. Rev 1.0
• •
• • • •
Light emitting diode (LED) status light Smoke detector horn Horn cancel switch Self-test switch.
The smoke detectors have both red and blue LEDs in them. A photo diode sensor detects the light reflected in a mirror by particles in the detector. The detector uses the color of the light reflected by the particles. Smoke particles reflect one color light, dust particles reflect a different color light. This helps to prevent a false or nuisance alarm. The smoke detector status light shows these conditions: • •
Steady green light indicates the detector operates correctly Flashing green light indicates the detector requires maintenance
Steady red indicates either a test or an alarm Flashing red indicates the detector has failed.
The horn cancel button turns off the alarm if no smoke is detected for 30 seconds. Operation The alarm indications for lavatory and crew rest are almost the same. These are the indications for a lavatory smoke alarm: • • • • • • •
Smoke detector horn Red status LED Lavatory call light flashes Flight attendant call light comes on, chime sounds Cabin attendant panel (CAP) message shows EICAS message shows A call light above a crew rest door comes on for crew rest smoke.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
19-10
Ice and Rain Protection
Ice and Rain Protection
20
Ice and Rain Protection
20
Ice and Rain Protection The CIPS uses only a de-ice function for ice protection of the CAP inlets.
Introduction PRIMARY ICE DETECTION SYSTEM The primary ice detection system (PIDS) automatically detects icing conditions. The system uses two probes icing detection. With icing present, a message shows on the EICAS displays. PIDS data also goes to other ice and rain protection systems. Many of these systems automatically activate when icing conditions exist. ENGINE ANTI-ICE SYSTEM The engine anti-ice (EAI) system is a thermal system. It uses hot high pressure compressor (HPC) air to heat the lip of the engine inlet cowl. Control of the EAI system is both automatic and manual. EAI messages show on the EICAS and maintenance pages displays. WING ICE PROTECTION SYSTEM The wing ice protection system (WIPS) prevents ice buildup on four leading edge slats on each wing. It uses both anti-ice, and de-ice for ice protection. The WIPS uses electrical power for heat. Control of the WIPS is both automatic and manual. WIPS data shows on the EICAS and maintenance pages displays. CABIN AIR COMPRESSOR INLET ICE PROTECTION The cabin air compressor inlet ice protection system (CIPS) prevents ice buildup on the cabin air compressor (CAP) inlet. Control of CIPS is usually automatic.Control comes from a hosted application in the common core system (CCS).
Rev 1.0
•
Primary Ice Detection System
•
Engine Anti-Ice System
•
Wing Ice Protection System
•
Cabin Air Compressor Inlet Ice Protection
•
Air Data Sensor Heat
•
Window Heat System
•
Windshield Wash System
•
Water and Waste Systems Heat
AIR DATA SENSOR HEAT The air data sensor heat prevents ice buildup on air data probes, on the left and right side of the airplane nose. The air data sensor heat is automatic. The control comes from hosted applications in the CCS. Control reference comes from the air data reference function (ADRF) in the flight control electronics (FCE). WINDOW HEAT SYSTEM The window heat system prevents ice and fog buildup on the flight deck windshields. Control of the window heat system comes from hosted applications in the CCS. The CCS uses switch positions on the P5 panel to control the window heat. There are both primary and backup control switches for the window heat system. WINDSHIELD WIPER AND WASH SYSTEM The windshield wiper and wash system keeps the two forward flight deck windows clean, and clear of water on the ground. The windshield wash system has two windshield wipers and pressure wash nozzles. Control of the windshield wiper and wash system comes from switches on the P5 panel. WATER AND WASTE SYSTEMS HEAT The water and waste systems heat prevents ice buildup in the potable water lines. Water and waste systems heat also prevents ice buildup in the lavatory drain fittings. Control is automatic from hosted applications in the CCS.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
20-1
Ice and Rain Systems TAT +14c
TO
102.4
102.4
21. 6
21. 6
TPR
STAT
ELEC
GEAR
FUEL 21. 5
HYD
EFIS/DSP
FCTL
21DOOR .5
AIR
MAINT
CB
N1
STAT
HYD
ELEC
GEAR
FCTL
FUEL
589
L 0.90 CB 4925
QTY MAINT
EFIS/DSP
PRESS ICE & RAIN PROTECTION
C 0.78 4925
AUTO PG 1 OF 2
APU US STANDARD UNITS
OIL PRESS L
ICE DETECTION ICE DETECTOR
EGT LO
R 1.00 4925
21. 5
RPM 100.1 EGT N 1160 C 2 30 PSI OIL TEMP 125 C OIL
21. 5
R
FAILED
589
DOOR HYDRAULIC
AIR
N
21. 5 QTY 7.6
21. 5
3 LIQUID COOLING L R QTY 0.37 LO 1.00 FF
OXYGEN ICING
20 .
CREW PRESS 1950
20 .
ENGING ANTI-ICE
VALVE COMMAND POS VALVE SENSED POS MUSCLE AIR TEMP
MUSCLE AIR PRESSURE P1 PRESSURE P1 PRESSURE STATUS P2 PRESSURE P2 PRESSURE STATUS
DUCT AIR PRESSURE ENG DISCHARGE PRESS ENG DISCHANGE TEMP
FAN CASE OVERHEAT ENG FIRE/OVERHEAT VALVE CTRL HEATER
OIL OPEN CLOSE STATUS MESSAGES 28 PRESS 28 EQUIP COOLING FWD FAN 1 CLOSE OPEN XXXEQUIP COOLING XXXFWD FAN 2 FAN FWD XXXEQUIP VENTXXX OIL XXXEQUIP FLOWXXX DET F/D 103 103 TEMP NORMAL FAILED DET SMOKE FWD E/E 1 XXX XXXF/D ISLN VALVE 20 OIL QTY 20 NORMAL FAILED XXX XXX VIB N1 0. 8 XXX XXX 0. 8 N1 XXX XXX XXX XXX XXX XXX ON OFF
PG 1 OF 3 ALTITUDE AIRSPEED
XXXXX XXX
FLIGHT PHASE TAT
ENG TYPE
AUTO EVENT MESSAGE
DATE
XX XXX XX
34.0
FUEL QTY
0.0
640. 0 SAT +10c
38.0
TOTAL FUEL
GROSS WT LBS X 1000
72. 0 FUEL TEMP
+13c
NEXT PG
INIT XXX RR
UTC
XX: XXX: XX
Head Down Display J1
Ice Det
J2
J3
J4
RDC
J5
J1
J2
J3
J4
J5
Ice Det
RDC
CCR Cabinet (2) Flight Control Electronics (4)
RPDU
RPDU
Primary Ice Detection System General The primary ice detection system (PIDS) identifies icing conditions. The PIDS sends icing data to hosted functions and applications in the common core system (CCS). These ice and rain systems use the ice detection system data for automatic operation: • • •
Engine anti-ice (EAI) Wing ice protections system (WIPS) Cabin air compressor inlet ice protection system (CIPS).
Description The PIDS has two probe assemblies, one on the left side, and one on the right side of the airplane nose. Each PIDS probe has these internal components: Rev 1.0
• • • •
Heater Wet temperature sensor Dry temperature sensor Control and fault monitoring circuit cards.
The PIDS detectors also get air data from the flight control electronics (FCE) air data reference function (ADRF). The PIDS uses this data to detect icing conditions: • • • • • • • •
Moisture Ground speed Air/ground data Angle of airflow (AOA) Ambient air temperature Total air temperature (TAT) Total air pressure (Pt) Static pressure (P0).
The two PIDS detectors are independent and redundant. The PIDS can operate with one detector inoperative.
The PIDS detector heater keeps ice from building up on the detector body. Operation The PIDS dry temperature sensor measures total air temperature. The PIDS uses the wet temperature sensor to measure the difference of the temperature of the air necessary to evaporate liquid moisture from the air, and ambient air temperature. The PIDS detector circuit card uses these two temperature references to detect current icing conditions. The PIDS sends icing data to the systems that use ice detection for automatic operation. Ice detection messages and PIDS fault messages can show on the EICAS and maintenance pages.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
20-2
Ice and Rain Systems
Fan VLV (PRV)
Core VLV (PRSOV)
Booster Anti-Ice
MEDC 7th Stage HP Port
M Temp Sensor
Fan Air Controller Air Cooler (CAC)
J1
J2
J3
J4
J5
RDC ANTI-ICE WING AUTO OFF
L AUTO ON
OFF
ENGINE ON
OFF
Primary Ice Detection System (PIDS)
R AUTO ON
TAT +13c
TO
102.4
102.4
21. 7 STAT
Anti-Ice Panel (P5)
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
21. 7
AIR MAINT
DOOR
N1
CB
583
STAT
ELEC
GEAR
583
HYD
FCTL
FUEL
EFIS/DSP
AIR
L 0.90 4925
QTY PRESS
EGT
C 0.78 4925
66. 4
DOWN
ICE DETECTION
GEAR
ICE DETECTOR
OXYGEN
2. 0
OIL LIQUID COOLING 29 PRESS L R QTY 0.37 LO 1.00
STATUS MESSAGES EQUIP COOLING FWD FAN 1 60
OIL TEMP
J1
J2
J3
J4
F L A P S
2. 0
VALVE COMMAND POS
20
VALVE SENSED POS MUSCLE AIR TEMP MUSCLE AIR PRESSURE
ND
60
L
S T A B
10. 25
0. 0
P1 PRESSURE P1 PRESSURE STATUS
P2 PRESSURE RUDDER TRIM P2 PRESSURE STATUS
NU
DUCT AIR PRESSURE
EQUIP VENT FAN FWD
18
OIL QTY
18
0. 8
VIB
0. 8
ENG DISCHARGE PRESS
EQUIP FLOW DET F/D
ENG DISCHANGE TEMP FAN CASE OVERHEAT
DET SMOKE FWD E/E 1
N1
F/D ISLN VALVE
N1
ENG FIRE/OVERHEAT
34. 0
J5
FUEL QTY
0. 0
640. 0 SAT +10c PG 1 OF 3
VALVE CTRL HEATER
CLOSE OPEN XXX XXX XXX NORMAL XXX FAILED XXX XXX XXX XXX XXX OFF
38. 0
TOTAL FUEL
GROSS WT
RDC
R
ICING
OPEN CLOSE XXX XXX XXX FAILED XXX NORMAL XXX XXX XXX XXX XXX ON
ENGING ANTI-ICE
29
EQUIP COOLING FWD FAN 2
CCR Cabinet (2)
L
FAILED
N2
RPM 100.1 EGT 1160 C FF 30 PSI OIL TEMP 125 C OIL QTY 7.6
CREW PRESS 1950
CB
AUTO PG 1 OF 2
US STANDARD UNITS
R 1.00 4925
66. 4
LO
APU OIL PRESS
DOOR
MAINT
ICE & RAIN PROTECTION
HYDRAULIC
LBS X 1000
ALTITUDE
72.AIRSPEED 0 FUEL TEMP
XXXXX XXX
+13c
FLIGHT PHASE TAT ENG TYPE
INIT XXX RR
NEXT PG
AUTO EVENT MESSAGE
DATE
XX XXX XX
UTC
XX: XXX: XX
Head-Down Display
Engine Inlet Anti-Ice System • •
General The engine anti-ice (EAI) uses hot engine bleed air to keep ice from forming on the inlet cowl. EAI also keeps ice from forming in the low pressure booster compressor. Each engine has an EAI system. Both systems are independent in their operation. EAI operation is both automatic and manual.
The control of the EAI comes from a main engine data concentrator (MEDC). The EAI has these components: • • • • •
EAI valve Controller air cooler (CAC) Core valve (PRSOV) Temperature sensor Fan valve inlet pressure sensor
Rev 1.0
Air for the EAI control and thermal heating comes from the 7th stage of the high pressure compressor (HPC). There are control switches on the P5 panel for EAI. These are the positions of the switches: • • •
Description
Fan valve (PRV) Fan valve outlet pressure sensor.
OFF AUTO ON.
Operation With the control switch to ON, the MEDC operates the EAI valve on the engine. Air from the core valve body goes through the CAC to the EAI valve. The MEDC controls the EAI valve to regulate the air pressure to the core valve. The core valve opens to send 7th stage HPC bleed air to
the fan valve and booster anti-ice. The core valve is used as a pressure regulating shutoff valve (PRSOV). The MEDC monitors the fan valve inlet and outlet pressure sensors. The MEDC uses this pressure to control the core valve to regulate the air pressure that goes to the inlet cowl. The MEDC uses the temperature sensor to detect hot air leaks in the system. The fan valve is a back up PRSOV to the core valve. If the air pressure from the core valve goes above 50 psi. the fan valve begins to modulate closed. This keeps the air pressure in the inlet cowl lip from going more than the maximum pressure. With the control switch in AUTO, primary ice detection system (PIDS) ice data goes to the common core system (CCS). The CCS sends this ice data through a RDC to the MEDC. The MEDC automatically controls the EAI to operate.
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20-3
Ice and Rain Systems Zone A
Zone B
Zone C
Outboard Heater Mat
Zone D
Zone E
Center Heater Mat
Zone F
Slat 6
Inboard Heater Mat
Slat 7
Note: Center Heater Mat includes Temperature Sensor.
Typical Slat Slat 5
Slat 8
Slat 4
Slat 9 Slat 10
Slat 3 Slat 2
Slat 11
Wing Ice Protection Controller
Slat 1
Slat 12
STAT
ANTI-ICE
ELEC
GEAR
OFF
WING AUTO
ON
OFF
L AUTO
ENGINE ON
OFF
R AUTO
FCTL
HYD
FUEL
EFIS/DSP
AIR
DOOR
MAINT
STAT
TAT
QTY PRESS
ON J1
J2
J3
J4
C
X.XX OF XXXX
R
X.XX RF XXXX
ELEC
GEAR
CB
HYDRAULIC
L
HYD
102.4
21.6
21.6
X.XX LO XXXX
FUEL
EFIS/DSP
FCTL
+14c TO1 102.4
AIR MAINT
DOOR CB
TPR
J5
APU
RPDU
RDC
OIL PRESS
RPMXXX.X EGTXXXXC X.XX XX PSI OIL TEMP XXXCSTAT OIL QTYELEC LIQUIDGEAR COOLING
OXYGEN
L
Anti-Ice/Lighting Panel (P5)
CREW PRESS XXXX
QTY
HYD
AIR
MAINT
R
X.XX LO
X.XX RF WING ICE PROTECTION
P150
L
STATUS MESSAGES
P200
ICE DETECTION ALTITUDE AIRSPEED
XXXXX X.XX
FLIGHT PHASE
WAI #1 ELCF STATUS WAI #1 ELCF CURRENT 28VDC VOLTAGE
J4
Primary Ice Detection System (PIDS)
J5
588
PG 3 OF 3
CCR Cabinet (2)
R1 230 VAC BUS VOLTAGE WAI #2 ELCF COMMAND WAI #2 ELCF STATUS WAI #2 ELCF CURRENT 28VDC VOLTAGE R3 230 VAC BUS VOLTAGE
Head Down Display
RDC
WAI #3 ELCF COMMAND WAI #3 ELCF STATUS WAI #3 ELCF CURRENT 28VDC VOLTAGE L1 230 VAC BUS VOLTAGE WAI #4 ELCF COMMAND WAI #4 ELCF STATUS WAI #4 ELCF CURRENT 28VDC VOLTAGE
AUTO MESSAGE
66.4
N2
TAT
21.5 PH B 2.0
ENG TYPE PH A
WAI #1 ELCF COMMAND
J3
AUTO
CB
R
NO ICING 66.4
ICING
L3 230 VAC BUS VOLTAGE
J2
DOOR
N1
588
EGT
P100
J1
21.5
21.5
FUEL
EFIS/DSP
FCTL
XXX ON ON XXX XXX XXX OFF OFF X XXX XXX OFF FAILED X w8mt-29-00-0003 XXX XXX ON ON XXX XXX DATE
N3 FF
CRUISE XXX GE-68K
21.5 2.0
PH C
XXX XXX OIL -28-- PRESS 28 --XXX XXX XXX OIL XXX 106 XXX TEMP 106 XXX --20-- OIL QTY 20 -X N1 0.8 X VIB 0.8 N1 XXX XXX XXX XXX ----X X XXX XXX XXX XXX ----XXX XXX XXX XXX
XX XXX XX
UTC
GROSS WT
640.0 SAT
+10c
TOTAL FUEL LBS X 1000
243.4 FUEL TEMP
+13c
XX: XXX: XX
Wing Ice Protection System General The wing ice protection system (WIPS) prevents ice buildup on four slats of each wing. The WIPS can also remove ice buildup on the same four slats on each wing. Description The WIPS uses electrical power to heat the eight slats for anti-ice and de-ice operation Each of the four slats on each wing have three heater mats. The mats are bonded to the inner surface of each slat. Each heater mat gets 235v ac power from three different power panels: • • •
P100 P150 P200.
Control of the ac electrical power to each of the heater mats comes from one of 24 control cards. The control cards are in the wing ice protection controller (WIPC). Each card controls the heater mats for the same slat position on both wings. Control of WIPS is either manual or automatic. The control switch has an AUTO and ON positions. In AUTO, WIPS operates when the primary ice detection system (PIDS) sends icing data to the common core system. Operation
There are a total of 48 heater mats. Rev 1.0
The center heater mat in each slat has a temperature sensor. The sensors are used to control the amount of electrical power going to heater mats.
With the WING control switch in AUTO, WIPS operation begins at takeoff, with ice detected.
There are three operation modes for WIPS: • • •
Anti-ice Limited anti-ice De-ice.
In anti-ice mode, continuous electrical power goes to the heater mats on all eight slats. WIPS operates in this mode from takeoff to an altitude of 20,300 feet. In the limited anti-ice mode the outboard heated slat on each wing does not get electrical power. The limited anti-ice mode operates from 20,300 to 30,500 feet. The three inboard slats of each wing continue to be heated in the anti-ice mode. For altitudes above 30,500 feet WIPS operates in a deice mode. In the deice mode each slat has a heating cycle from between 1 - 4 minutes. Built up ice is loosened, and airflow takes the ice off the slat.
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20-4
Ice and Rain Systems
J5
J4
J3
J2
J1
RDC
STAT
ELEC
GEAR
Temperature Sensors
STAT
ELEC
GEAR
HYD
FUEL
EFIS/DSP
FCTL
AIR MAINT
J4
J3
J2
J1
QTY
L 0.90
C 0.78
PRESS
4925
4925
LO
FUEL
EFIS/DSP
ANTI-ICE
L
R
115 VAC BUS VOLTAGE
XXX ON XXX XXX XXX XXX XXX XXX XXX XXX ON
XXX OFF XXX XXX XXX XXX XXX XXX XXX XXX OFF
FLIGHT PHASE
INIT XXX RR
HEATER COMMAND
HEATER COMMAND B
HEATER COMMAND A
HEATER VOLTAGE A
RPM 100.1 EGT 1160 C 30 PSI OIL TEMP 125 C OIL
HEATER VOLTAGE B HEATER VOLTAGE C QTY 7.6 HEATER TEMPERATURE A
OFF
ON
OFF
ENGINE ON
R AUTO
OFF
OXYGEN
LIQUID COOLING L R QTY 0.37 LO 1.00
CREW PRESS 1950
ON
STATUS MESSAGES FLIGHT CONTROL SYS RAM FAN CONTROL L CONTROL WHEEL XDCR
CB
CAC INLET ICE PROTECTION
R 1.00 4925
APU
RDC OIL PRESS
L AUTO
DOOR
AUTO PG 2 OF 2
CB
HEATER COMMAND C
WING AUTO
AIR MAINT
ICE & RAIN PROTECTION
US STANDARD UNITS
HYDRAULIC J5
HYD
FCTL
DOOR
HEATER TEMPERATURE B PACKS STATUS
ALTITUDE AIRSPEED
XXXXX XXX
TAT ENG TYPE
Anti-Ice Panel (P5) AUTO EVENT MESSAGE PG 1 OF 3
CAC Inlet
DATE
XX XXX XX
UTC
XX: XXX: XX
NEXT PG
Head Down Display
J1
J2
J3
J4
J5
CCR Cabinet (2)
RPDU RDC
Primary Ice Detection System (PIDS)
Cabin Air Compressor Inlet Ice Protection General The cabin air compressor inlet ice protection system (CIPS) removes ice build-up on the inlet for the cabin air compressors (CAC). The CIPS uses electrical power for the de-ice function. Description There are two CAC inlets. One inlet on each side of the airplane. One inlet sends air to two CACs. Control of CIPS comes from hosted applications in the common core system (CCS). CIPS operate automatically with the engine anti-ice (EAI) system selected on manually or automatically. One or both CACs connected to the inlet must be on to arm the CIPS to operate. Rev 1.0
Each CIPS has two temperature sensors. The CCS uses the temperature sensor in flight to control electrical power to the CIPS heating elements. On the ground, the CCS sends the temperature data through the CCS to the electronic engine controls (EEC) and flight management functions (FMF). The EECs and FMFs use this data to calculate total air temperature (TAT) on the ground. The EECs and FMFs use TAT for thrust management calculations. CIPS does not operate with the airplane on the ground. CIPS does not operate in the air with the CAC inlet deflector not retracted. Operation In the air, CIPS operates for one of these conditions:
• •
On-side EAI control switch selected to ON On-side EAI control switch selected to AUTO and primary ice detection system (PIDS) ice detected.
With CIPS on, 115v ac power goes from a remote power distribution unit (RPDU) goes to the heating elements. The power is cycled to the heating element. The de-ice cycle time is: • •
One minute on 15 minutes off.
The CCS hosted application uses the temperature sensor to control the CAC inlet temperature to 285F (141C). Each CIPS has two thermal fuses for overheat protection. The thermal fuses are set to open at 363F (184C).
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
20-5
Ice and Rain Systems
Left Pitot
Right Pitot TAT +14c
TO
102.4
102.4
21. 6
21. 6
TPR
STAT
ELEC
GEAR
Center Pitot
TAT RPDU
RPDU
21. 5 FUEL
HYD
FCTL
EFIS/DSP
HYDRAULIC QTY
L 0.90
PRESS
4925
21 .5 DOOR
AIR
MAINT
CB
N1
589
C 0.78
EGT LO
4925
21. 5
589 R 1.00 4925
21. 5
APU N2 C RPM 100.1 EGT 1160 OIL PRESS 30 PSI OIL TEMP 125 C OIL
OXYGEN CREW PRESS 1950
Right AOA
Left AOA
21. 5
N3
QTY 7.6
21. 5
LIQUID COOLING L R QTY 0.37 LOFF 1.00
2. 0
OIL STATUS MESSAGES 28 PRESS EQUIP COOLING FWD FAN 1 EQUIP COOLING FWD FAN 2 EQUIP VENT FAN FWD OIL EQUIP FLOW DET F/D 103 TEMP DET SMOKE FWD E/E 1 F/D ISLN VALVE
20
20 .
28
103 34. 0
OIL QTY
20
VIB
0. 8
PG 1 OF 3
Off On
HI
HI
LO
235v ac Backup Bus
HI
S S P C
LO
Eng Rng
S S P C
N1
SAT +10c
0. 0
38. 0
TOTAL FUEL LBS X 1000
72. 0 FUEL TEMP
+13c
NEXT PG
Head Down Display
LO
CAS <50 Kts
P400 Panel
P300 Panel Gateway RPDU
FUEL QTY
GROSS WT
640. 0 N1 0. 8
CCR Cabinet (2)
Flight Control Electronics
Air Data Sensor Heat General The air data sensor heat system prevents ice build up on external sensor probes. The air data sensor heat system uses electrical power to heat these probes: • • •
Pitot probes (3) Angle-of-attack (AOA) probes (2) Total air temperature (TAT) probe.
Description Control of air data sensor heat is automatic. There are no control switches in the flight deck for sensor heat. Indications show on EICAS and maintenance pages of the head down displays (HDD). Control of the air data sensor heat comes from hosted applications in the common core system (CCS). The Rev 1.0
hosted applications use data from the air data reference functions (ADRF) to operate the sensor heat system. Electrical power for the sensor heat comes from remote power distribution units (RPDU)s. Operation Left and right pitot heat have two power levels, 115v ac and 200v ac. There must be power on the airplane, and an engine running for pitot heat to operate. With airspeed less than 50 knots, 115v ac goes to the sensor probes heat elements. With airspeed more than 50 knots, 200v ac goes to the same probes heat elements, to increase the temperature.
single phase power goes to the probe. With airspeed greater than 50 knots, two phases of power goes to the probe, to increase the temperature. The AOA probes get 115v ac power for heat elements in both the sensor vanes and the sensor case. Power goes to the elements with electrical power on the airplane, at least one engine running, and airspeed more than 50 knots. The TAT probe gets 115v ac power for the heat element. The TAT probe heat comes on with electrical power on the airplane, one engine running, and airspeed more than 50 knots.
The center pitot heat gets one or two phases of 115v ac power. With power on the airplane, and an engine running, airspeed less than 50 knots,
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20-6
Ice and Rain Systems WINDOW HEAT
PROTECTION UNIT
Anti-Ice
Spare Temp Sensor
PROTECTION UNIT
WINDOW HEAT
Anti-Ice
TAT +14c
TO
102.4
102.4
21. 6
Window Heat Protection Unit - B
Window Heat Protection Unit - B Spare Sensor
L Side
L Fwd
R Fwd
21. 5 STAT
Spare Sensor
R Side
ELEC
GEAR
HYD
FUEL
J3
J4
21. 5 AIR
DOOR
EFIS/DSP
EGT
21. 5
J1
J5
J2
J3
J4
J5
OIL PRESS
RDC
RDC
21. 5
HYDRAULIC C 0.78 LO N2 4925
L 0.90 4925
21 APU. 5 J2
N1
589MAINT 589 CB
FCTL
QTY PRESS
J1
21. 6
TPR
R 1.00 4925
21. 5
N3
RPM 100.1 EGT 1160 C FF C OIL 30 PSI OIL TEMP 125
20 .
20 . 7.6 QTY
OIL
28LIQUID 28 COOLING PRESS L R QTY 0.37 LO 1.00
OXYGEN CREW PRESS 1950
STATUS MESSAGES OIL TEMP EQUIPM COOLING FWD FAN 1103
103 34. 0
EQUIP COOLING FWD FAN 2 EQUIP VENT FAN FWD
20
OIL QTY
20
0. 8
VIB
0. 8
N1
PDP (P300)
RPDU
AC-1 SSPC
AC-1 SSPC
AC-2 SSPC
AC-2 SSPC
AC-1 SSPC
AC-1 SSPC
PG 1 OF 3
FUEL QTY
0. 0
N1
SAT +10c
38. 0
TOTAL FUEL
GROSS WT
640. 0
EQUIP FLOW DET F/D F/D ISLN VALVE
LBS X 1000
72. 0 FUEL TEMP
+13c
NEXT PG
Head Down Display
PDP (P400)
RPDU
CCR Cabinet (2)
WINDOW HEAT BACKUP L FWD R FWD ON
ON J1
SIDE
L
J2
J3
J4
J5
RDC
PRIMARY R
FWD
FWD
ON
ON
ON
SIDE ON
INOP
INOP
INOP
INOP
Window Heat/Emergency Lights Module (P5)
Window Heat System General The window heat system prevents the buildup of ice and fog on the four flight deck windows. By keeping the windows warmer, the window heat system also helps to prevent the flight deck windows from shattering due to a bird strike. The two forward windows have both primary and backup heat systems. The two side windows have a primary system only. Description The control of the window heat system comes from hosted applications in the common core system (CCS). Control of the window heat system is automatic. The control switches on the P5 panel are for the flight crew to de-select or reset window heat. Rev 1.0
The two forward windows have both anti-fog, and anti-ice protection. The two side windows have anti-fog protection only. The backup heat system for the forward windows is anti-fog protection only. The CCS uses remote power distribution units (RPDU) to turn on and off the window heat system. When on, the PRDUs send 115v ac bus power to solid state power controllers (SSPC) in two power distribution panels (PDP).The SSPCs control power to the windows Electrical power goes through conductive transparent layers. The conductive layers are between the glass and acrylic layers of each window. Each window also has primary and spare temperature sensors. The CCS uses the temperature sensors to control the amount of power that goes to heat the windows, and to protect the windows from overheating.
The interface to the windows for power, protection, and electrical grounds are the two window heat protection units (WHPU). This is because the carbon reinforced plastic composite structure does not conduct electricity. Window heat indications show on the control switches, and the heads down display (HDD) EICAS and maintenance pages. Operation With power on the airplane, the CCS sends 33% of total power to the windows for a short time. This prevents thermal shock to a cold window. After the time interval, 100% of available power goes to the windows, until the target temperature is reached. When necessary, the CCS will cycle the power on and off to the windows to maintain target temperature without overheating.
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20-7
Ice and Rain Systems L WIPER OFF INT
R WIPER OFF INT
LOW
LOW
HIGH
HIGH
L WASHER
R WASHER
RPDU
Wiper Electronic Control Unit (WECU)
M
Wiper Electronic Control Unit (WECU)
M
F i l t e r
M RPDU J1
J2
J3
J4
Tank Assy
J5
RDC
RPDU
P r o t
M Pump Module
J1
STAT
ELEC
GEAR
CCR Cabinet (2)
J2
J3
J4
J5
RDC
Windshield Washer Pump/Tank
FCTL
HYD
AIR
FUEL
EFIS/DSP
QTY
L 0.90
HYDRAULIC C 0.78
PRESS
4925
4925
DOOR
MAINT
LO
CB
R 1.00 4925
APU RPM 100.1 EGT 1160 C OIL PRESS 30 PSI OIL TEMP 125 C OIL QTY OXYGEN CREW PRESS 1950
LIQUID COOLING L R QTY 0.37 LO 1.00
STATUS MESSAGES EQUIPM COOLING FWD FAN 1 7.6 EQUIP COOLING FWD FAN 2 EQUIP VENT FAN FWD EQUIP FLOW DET F/D F/D ISLN VALVE
PG 1 OF 3
NEXT PG
Head Down Display
Windshield Wiper and Wash System General The windshield wiper and wash system keeps the two forward flight deck windows clean and clear of water. The system is used on the ground only. Control of the windshield wiper and wash system is manual. There is a wiper control switch and a washer control switch for each of the two forward windows. Description Each windshield wiper gets control power from a wiper electronic control unit (WECU). The WECUs get electrical power from a remote power distribution unit (RPDU). The WECUs send wiper control data to the common core system through remote data concentrators (RDC). Wiper data shows on heads-down displays (HDD) maintenance pages. Rev 1.0
The WECUs are in the forward upper part of the forward electronics equipment (EE) compartment. They are directly below, and forward of the windows. Each wiper has an electric motor, also below, and forward of the window. The windshield wash system has a pump tank assembly in the flight deck. The assembly is in a closet, on the left side of the flight deck, behind the captain. The assembly has a solution tank and two electric motor operate pumps, one for each window spray nozzle. The solution tank is made of a translucent plastic; which makes it easy to see the level of the solution remaining in the tank. The tank must be serviced again periodically. The tank can be easily serviced without having to be removed from the pump tank assembly.
Operation The wiper control switches are the four position rotary type. The switch has an intermittent (INT) position. In this position, the wiper cycles every seven seconds. In LOW, the wiper cycles 80 times per minute. In HIGH the wiper cycles 120 times per minute. With the switches selected to OFF, the wipers automatically move to the park position. The windshield wash system sprays a cleaning solution onto the two forward windows. The wash control switches are the push button type. A RPDU sends 28v dc power to the two washer switches. When pushed, the switch sends the 28v dc power to one of two pump motors in the windshield washer pump tank assembly. The pump will operate as long as the spray switch is pushed.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
20-8
Ice and Rain Systems
STAT
ELEC
GEAR
HYD
FCTL
FUEL
EFIS/DSP
AIR
DOOR
MAINT
CB
HYDRAULIC L 0.90 4925
QTY PRESS
J1
J2
J3
J4
P U M P
J5
P U M P
C 0.78 4925
LO
R 1.00 4925
APU OIL PRESS
RPM 100.1 EGT 1160 C 30 PSI OIL TEMP 125 C OIL
OXYGEN
RDC
CREW PRESS 1950
QTY 7.6
LIQUID COOLING L R QTY 0.37 LO 1.00
STATUS MESSAGES EQUIP COOLING FWD FAN 1 EQUIP COOLING FWD FAN 2 EQUIP VENT FAN FWD EQUIP FLOW DET F/D DET SMOKE FWD E/E 1 F/D ISLN VALVE
PG 1 OF 3
NEXT PG
Head Down Display
RPDU
RPDU CCR Cabinet (2)
Lavatory Service Panel J1
J2
J3
J4
J5
RDC
Water and Waste Systems Heat General The water and waste systems heat does these functions: •
•
Prevent ice on the two drain fittings and flapper valves in the lavatory service panel Prevents ice in the potable water supply lines.
Description Control of the water and waste systems heat is automatic. The control comes from hosted applications in the common core system (CCS). There are two types of heaters for the water lines. One type has heating elements integrated in the water line. The other type are heating elements in manifolds. These heating elements are molded to the form of the water lines. Rev 1.0
There are heater and water temperature sensors in these areas of the airplane: • • • • •
Bulk cargo compartment Aft cargo compartment Wing box Forward cargo compartment Lavatory waste tank drain fittings.
There are a total of eleven potable water hoses that are heated. There are a total of six water temperature sensors. The CCS monitors the drain fitting and water temperature sensors through remote data concentrators. The CCS controls the electrical power to the heater elements through remote power distribution units (RPDU).
Operation With electrical power on the airplane, the CCS hosted application looks at the temperature of the water in the supply lines. With the water temperature at, or near freezing the CCS controls the RPDUs to send 115v ac power to the heater elements. The water and waste systems heat operates on the ground and in flight. Water and waste systems heat data show on maintenance pages of the heads down displays (HDD).
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
20-9
Cabin Systems
Cabin Systems
21
Cabin Systems
21
Cabin Systems Introduction FLIGHT CREW OXYGEN Flight crew oxygen is gaseous and comes from one bottle. Two flight crew oxygen bottles are optional. There are four masks that connect to the flight crew oxygen system. The masks are for the pilot, first officer, first observer and second observer. The oxygen bottle or bottles can be refilled from an optional service panel. CABIN CREW/PASSENGER OXYGEN The cabin crew/passenger oxygen system is gaseous. There are oxygen bottles in each passenger service unit, flight attendant service unit, and lavatory service unit. There are gaseous oxygen bottles in service units above the bunks for the optional overhead crew rest areas.
The potable water system has two tanks and two pumps. The two tanks send water through one or both pumps to a common manifold system. During servicing of the water system, water is treated for possible bacteria, viruses and other harmful organisms with ultraviolet light. The potable water tanks are aft of bulk cargo. The tanks are outboard the two waste tanks. VACUUM WASTE SYSTEM There are two waste systems, left and right. There is one waste tank for each system. The waste tanks use a vacuum system.
The cabin crew/passenger oxygen system is for use in emergencies.
LAVATORY WASTE SYSTEM
The walkaround bottles are for use in an emergency. POTABLE WATER SYSTEM The potable water system sends water to the galleys and lavatories. The potable water system can also send water to the optional humidifiers for the flight deck and overhead crew rest areas.
Rev 1.0
•
Cabin Crew/Passenger Oxygen
•
Cabin Crew/Passenger Oxygen - Walkaround
•
Potable Water System
•
Vacuum Waste System
•
Galley Waste Systems
•
Lavatory Waste System
•
Overhead Flight Crew Rest
•
Overhead Flight Attendant Rest
GALLEY WASTE SYSTEM There are two separate galley waste systems. Water, gray water, and waste from optional waste disposal units drain to their respective waste tank.
The cabin crew/walkaround bottles are gaseous. The walkaround bottles are in different locations through the passenger cabin.
Flight Crew Oxygen
The waste tanks are aft of bulk cargo. The tanks are in the center of the fuselage, between the two potable water tanks.
There are different sizes of oxygen bottles. The number of oxygen masks supported, determines the size of the oxygen bottle.
CABIN CREW/PASSENGER WALK AROUND OXYGEN
•
There are two separate vacuum lavatory waste systems. Water, gray water, and waste from toilets and optional bidets drain to their respective waste tanks. OVERHEAD FLIGHT CREW REST The overhead flight crew rest area is optional. The crew rest area has two bunks and one seat for rotating-duty flight crew. OVERHEAD FLIGHT ATTENDANT REST The overhead flight attendant rest area is optional. The crew rest area has six bunks for rotating-duty cabin crew. This rest area can only be used in cruise flight.
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21-1
Cabin Systems TAT +14c
TO1
102.4
102.4
21.6
21.6 CREW OXYGEN LOW
EPR
STAT
ELEC
DOOR
GEAR
HYD 21 .5
FUEL 21.5
AIR
FCTL
MAINT
CB
N1
HYDRAULIC C
588
L QTY
0.90
PRESS
4925
0.78
OF
588R 1.00
LO
EGT 4925
100.1
RPM OIL PRESS
30
PSI
OXYGEN CREW PRESS
1950
N2 OIL TEMP
21.5 2 . 0QTY
66.4
106
1160
EGT
125
C
C
OIL QTY
7.6
21.5 2.0
N 3LIQUID COOLING L R FF 0.37 LO 1.00
OIL STATUS MESSAGES 28 PRESS
FLIGHT CONTROL SYS RAM FAN CONTROL L CONTROL WHEEL XDCR
RF
4925
.4 66 APU
OIL TEMP
20
OIL QTY
20
0.8
VIB
0.8
TOTAL FUEL
GROSS WT LBS X 1000
640. 0 N1
F/O Oxygen
Captain Oxygen
28
106
N1
PG 1 of 3
243. 4 FUEL TEMP
SAT +10c
CCR Cabinet (2)
+13c
1st Observer Oxygen
NEXT PG
2nd Observer Oxygen
Head Down Display
CREW OXYGEN
C
CAUTION
Remote Fill Panel (Optional)
RPDU
J1
J2
J3
J4
J5
RDC
Flight Crew Oxygen An oxygen bottle has these components:
General The 787 airplane normally comes with one gaseous oxygen bottle for the flight crew. Two bottles are installed as an option. The oxygen bottle is on the right tunnel area of the forward electronic equipment (EE) bay. The bottle(s) attach to the right outboard side of the nose landing gear wheel well. The bottle is normally removed for servicing. An optional remote fill panel can be installed. When installed the remote fill panel is on the forward bulkhead of the nose landing gear wheel well. Description The bottle is made of graphite composite material. It weighs 19 lbs. (9 kg.) empty and 29 lbs. (13 kg) when fully serviced. Rev 1.0
• • • • • •
Shutoff valve Pressure regulator Frangible disc Pressure gage Pressure transducer Fill fitting.
The bottle has a capacity of 115 cu. ft. (3030 liters). The normal full pressure of the bottle is 1850 psi. (1850 kPag) at 70F (21C). The pressure shows on the bottle direct reading pressure gage. The bottle pressure also shows on the EICAS status page of the heads down display (HDD). A low pressure caution message can show on EICAS.
The frangible disc for a bottle ruptures at 2700-3000 psi, at a temperature of 70F/21C. The oxygen leaves the O2 bottle through a vent manifold. The oxygen pressure forces a green disc out of the fuselage, on the right side of the nose. The oxygen bottle connects to a manifold with three circuits. The three circuits connect to these masks: • • •
Captain’s mask First officer’s mask First and second observer.
Three volumetric fuses are in the manifold. The fuses prevent a complete loss of oxygen if part of the manifold leaks.
The manifold has a pressure sensor. The pressure regulator decreases the bottle pressure to a usable 60-85 psi.
Each oxygen mask stows in a box. With the mask stowed, and the box door closed, an internal valve shuts of the flow of oxygen.
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21-2
Cabin Systems
N 100% PUSH
EMERGENCY PRESS TO TEST
Flight Crew Oxygen Masks donning tabs on the front of the mask to inflate the harness.
General There are four masks for these flight crew members: • • • •
Captain First officer First observer Second observer.
The masks stow in boxes next to each of the four seats. Doors on the box keep the mask stowed. Description The masks are the full-face type with smoke goggles. The goggles can be removed from the mask when not required. The masks have a harness that inflates with oxygen pressure. The inflated harness lets the crew member put the mask over their face fast. The crewmember pushes on Rev 1.0
When the mask gets removed from the storage box, a microphone inside the mask automatically connects to the flight interphone. The mask has two controls. The first control is a lever that sets the mask for either 100% oxygen, or oxygen diluted with ambient air. The second control is a knob that can turn, or be pushed. This knob controls the positive flow emergency setting when turned. The knob tests the flow of oxygen through the mask when pushed. This knob also gets pushed when the TEST AND RESET lever on the stowage box door gets pushed to TEST with the mask stowed. A blinker device shows a yellow colored cross with the flow of oxygen present. The cross no longer shows when the flow stops.
The mask has an automatic pressure breathing mode. This mode operates when cabin altitude is between 34,000 and 45,000 feet. In this mode, positive oxygen pressure in the mask helps to prevent a hypoxia condition. Operation Push the lever on the left door of the stowage box. This tests the flow of oxygen. You can hear the oxygen flow, and see a yellow cross in the blinker. To use the mask, pull it out of the stowage box. The shutoff valve (SOV) in the box automatically opens and a flag shows. Push the donning tab to inflate the harness. In diluted or 100%, inhale to start the flow of oxygen. Emergency is a constant flow. Stow the mask, close the doors, and push RESET to close the SOV. The OXY ON flag goes out of view.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
21-3
Cabin Systems 28v dc
28v dc
PASS OXYGEN
Local Electronics
ON
Low Pressure Manifold Control Valve (Typ)
Control Valve (Typ)
Breath Sensor
J1
J2
J3
J4
Breath Sensor
J5
RDC
(Attendant/Lavatory/Crew Rest Similar)
PSU (Typ) Pulse Flow Indicator LED
TAT +14c
Bite Indicator LED
TO1
102.4
102.4
21. 6
21. 6
PASS OXYGEN ON TPR
21. 5
21. 5 N1
CCR Cabinet (2)
588
Cabin Pressure Control System
588
EICAS EGT
66. 4
66. 4
N2
21. 5 2. 0 28
106
N1
N3 FF OIL PRESS
OIL TEMP
21. 5 2. 0 28
106
20
OIL QTY
20
0. 8
VIB
0. 8
TOTAL FUEL
GROSS WT N1
640. 0 SAT
+10c
LBS X 1000
243. 4 FUEL TEMP
+13c
Head Down Display
Cabin Crew and Passenger Oxygen General The cabin crew and passenger oxygen system uses gaseous bottles. The bottles are in these service units: • • • •
Passenger service units (PSU) Attendant service units (ASU) Lavatory service units (LSU) The optional overhead flight crew rest (OFCR) and overhead flight attendant rest (OFAR) compartments.
the door, bottle, and flow of oxygen to the masks. Each controller also tests its components during ground tests. Each oxygen bottle has these components: • • • •
Pyrotechnic disc cutter Low-pressure manifold Frangible burst disc Constant output pressure regulator set to 16 psi.
The masks are the oral nasal type, without a reservoir bag. The masks dilute oxygen with cabin air.
Description The bottles are of three different sizes. The number of masks determines the size of the bottle. The minimum number masks is one, the maximum number is six. The bottle is made of aluminum and the pressure of a fully charged bottle is 3000 psi. Each service unit has a controller. The controller controls the opening of Rev 1.0
Operation Operation to open the doors for the masks comes from a hosted application in the common core system (CCS). The CCS opens the service unit doors automatically when cabin altitude is more than 15,000 feet. The CCS also opens the
doors when pilots select the passenger oxygen switch on the P5 panel to ON. An amber ON indication shows on the switch with the oxygen system on. Each controller has an interface with these components: • • •
Individual mask control valves Breath sensors Pyrotechnic disc cutter.
To start oxygen flow, put a mask on and inhale. A breath sensor sends a signal to the controller. The controller activates the disc cutter to break the frangible disc. Oxygen goes through the regulator to the low pressure manifold. The controller gets cabin altitude data from the CCS. The controllers use the data to calculate how much oxygen to pulse to the masks with each inhaled breath. The amount of oxygen is determined by blood saturation requirements between 10,000 and 43,100 feet.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
21-4
Cabin Systems Battery Pack Cover
AA Batteries (3)
Conventional Portable Bottle
Electronic Portable Bottle
Cabin Crew and Passenger Portable Oxygen General The cabin crew and passenger oxygen system can be used for these emergencies: • •
Loss of cabin pressure Medical emergencies.
The portable oxygen bottles are stowed in different locations in the passenger cabin. Description There are two different types of bottles used in the 787. One bottle is the conventional type with a valve, regulator, pressure gage, and mask. The other bottle has electronic control, similar to the attendant and passenger oxygen system. The conventional portable oxygen bottle has these components: •
Oxygen cylinder
Rev 1.0
• • • • • •
Shutoff valve (SOV) Regulator assembly Pressure gage Mask Mask stowage pouch Carrying strap or handle.
The electronic portable oxygen system has these components: • • • • • • • • •
Oxygen cylinder Manifold assembly Battery pack On/Off switch lever Pressure gage Battery power indicator and test switch Mask Mask stowage pouch Carrying strap or handle.
regulator will allow the flow of oxygen at a comfortable pressure based upon the current cabin altitude. For the electronic bottle, move the lever to on. Place the mask over the nose and mouth. When inhaling, a differential pressure sensor detects a decrease in pressure. Electrical power will pulse a solenoid valve. With each pulse of the valve, a measured amount of oxygen flows based upon current cabin altitude. With a fully charged battery pack, the electronic bottle has 180 minutes of control power.
Operation For the conventional bottle, open the valve and place the mask over the nose and mouth. When inhaling, the
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
21-5
Cabin Systems Toilet Assy (Typ)
Washbasin (Typ)
Discharge To Lavatory/Galley/ Humidifier (Typ)
To Vacuum Waste Cabin Air To Vacuum Waste
Lavatory (Typ) Discharge To Lavatory/Galley/ Humidifier (Typ)
Fill Line Vent Valve
M
M Fill/ Supply Valve
M Mid Drain Valve
M Vent/ Overflow Valve
M Fill Drain Valve
Fwd Drain Valve
RPDU 21
UV Treatment Unit
115v ac
Water Tank (L)
RPDU 42
Water Tank (R)
115v ac
115v ac
M P Fwd
P
1
RPDU 41
M Aft
M Aft Drain Valve
POTABLE WATER QUANTITY FILL
1020
270
FILL TO
870
230
760
220
FILL TO FILL TO
640 DRAIN
530 420 340 230
FLIGHT
J1
J2
J3
J4
170
FILL TO
140
FILL TO
110
FILL TO
90
FILL TO
60
110
30
0 LITERS
0 GALLONS
UV DELAY
MAINT
SELECT
LAMP TEST
J1
J2
J3
J4
J5
J1
J2
J3
J4
J5
J5
Service Panel Quantity Indication Module
RDC
RDC
RDC
AIRLINE LOGO
MENU MAIN
CCR Cabinet (2)
POTABLE WATER STATUS
POTABLE WATER LEVEL
FILL TO QUANTITY
LIGHTING CALLSERVICE
FULL (=270 GAL)
CONTROL CHIME TEMPERATURE STATUS WASTE TANK WATER/
WINDOW CONTROL
WASTE TANK POTABLE WATER
DOOR STATUS GALLEY CHIGALLEY LLERS CHILLER CONTROL GALLEY HEATERS PASSENGER COUNT PASSENGER INFORMATION PANEL OFCR OCCUPANTS
75%
194 GAL 270
50%
GALLONS
25%
EMPTY PANEL OVERRIDE
Cabin Zone Unit 1
Note: Potable Water Tanks Aft Of Bulk Cargo
Cabin Attendant Panel
Cabin Services System Controller
Potable Water System General The potable water system provides fresh water to these components in the airplane: • • • •
Galleys Lavatories Flight deck humidifier (optional) Overhead crew rest humidifiers (optional).
Description The potable water system has these components: • • • • • • • • •
145 gallon (551 liter) tanks (2) Water pumps (2) An ultraviolet (UV) treatment unit A fill/drain valve A fill/supply valve Vent/overflow valve A forward drain valve A mid drain valve An aft drain valve
Rev 1.0
• • • •
A pressure sensor Tank water level sensors (2) Service panel quantity indication module Select water fill quantity from cabin attendant panel (CAP) (optional).
Operation The tanks are not pressurized. Both tanks supply water to one or both pumps. The pumps are controlled by a hosted function in the common core system (CCS). The hosted function monitors a pressure sensor in the supply manifold. Normally one pump operates continuously. This keeps a constant pressure on the supply manifold. The hosted function, monitoring manifold pressure can operate both pumps to maintain enough pressure. Because a pump is always running, water must flow through the pump for
cooling. When water is not used, the water from the pump goes back into the tanks through a flow restrictor. The water pumps do not operate when both tanks are empty. The pumps are used to drain the tanks for maintenance. During servicing, both tanks get water at the same time. The water goes through the UV treatment unit. The UV treatment helps to keep any organisms in the water from getting into the tanks and the potable water system. Water servicing cannot begin until the UV system is operating. For servicing, the water quantity can be either be selected by the service panel, or optionally from a CAP. Servicing stops automatically with quantity at preselect value. The tanks can also be filled to full. With the tanks full, the water will go through the vent/overflow valve and out the aft drain fitting in the fuselage.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
21-6
Cabin Systems From Potable Water System
Bidet (Option)
Cover Switch
Vent
1
Flush Switch
2
Bidet Ctrl Panel
Vent
Galley Clog Removal Vlv
M Flush Switch (Typ)
FCA
FCU
Gray Water Intfc Valve
Gray Water Intfc Valve
M
(Option) Lavatory (Typ)
Galley Waste Disposal Unit
Galley (Typ)
Inlet and Diverter
Vacuum Blower
J1
J2
J3
J4
Liquid Separator
To Right System
Point Level Sensor
To Right Waste Tank
J5
Waste Tank
RDC
Cont Lvl Snsr
P100 Panel
Fuselage
Vent
Clsd Open From Right Waste System
Left System Shown (Right Similar) Waste Service Panel
MAIN MENU
LAVATORY/SINK/WASTE TANK STATUS
LAVATORIES LIGHTING FWD DOOR 1L VACANT AFT DOOR 1R OCCUPIED SERVICE CALL FWD DOOR 2L VACANT FWD DOOR 2R VACANT CHIME CONTROL AFT DOOR 2R OCCUPIED AFT DOOR 2L VACANT TEMPERATURE FWD DOOR 3R OCCUPIED WATER/WASTE GALLEY SINKS TANK STATUS WINDOW DOOR 1 FORWARD CONTROL DOOR 1 AFT DOOR 2 CTR FWD DOOR STATUS
CCR Cabinet (2)
LAVATORIES GALLEY CHILLER CONTROL FWD DOOR 3L OCCUPIED AFT DOOR 3R OCCUPIED GALLEY HEATER CONTROL CTR DOOR 3L VACANT FWD DOOR 4R VACANT PASSENGER INFO. SIGNS CABIN GALLEY SINKS OCCUPANTS DOOR 2 CTR AFT DISPLAY CONTROLSDOOR 3 CTR
LEFT WASTE TANK FULL 75% 50% 25% EMPTY RIGHT WASTE TANK FULL 75% 50% 25% EMPTY
Cabin Zone Unit 1
Toilet Lid Switch
2
Toilet Seat Switch
Cabin Attendant Panel
Cabin Services System Controller
Vacuum Waste System General
•
The vacuum waste system provides drainage for the lavatories and galleys in the airplane.
Each tank has these components:
There are no gray water drain masts on the 787 airplane. There are two separate vacuum waste systems, one on the left side, and one on the right side of the airplane. Each waste system separate from the other. A hosted function in the common core system (CCS) controls the vacuum waste system operation. Description Each vacuum waste system has these components: • • •
A 269 gallon (1018 liter) tank A vacuum blower A ball type drain valve
Rev 1.0
• • • • •
A drain valve position switch.
A liquid separator A continuous level sensor system A point level sensor Rinse nozzles (3) An inlet and diverter.
The tanks are aft of bulk cargo. Both tanks drain through a common flapper valve fitting, in the lavatory service panel. Operation Vacuum created low pressure takes contents from the galleys and lavatories and sends it to a waste tank. The vacuum sources are: • •
Vacuum blower from sea level to 16,000 feet Cabin differential pressure from 16,000 feet to service ceiling.
The tank interior is connected to ambient air through a vent line. The pressure inside the tank is equal to outside ambient pressure. A flush or drain valve must open for low pressure to start the drain operation. The liquid separator makes sure only air goes from the tank to the line. The CCS monitors the point level sensor to determine when a tank is full. With a full tank, the drain function for that vacuum waste system stops. The CCS monitors the continuous level sensor system for tank quantity. The tank quantity data can show on the cabin attendant panels (CAP). During tank servicing the rinse nozzles direct high pressure water clean the point level sensor and inside of the tank. The inlet and diverter direct waste contents away from the point level sensor and other interior tank components.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
21-7
Cabin Systems Vent Galley Clog Removal Vlv
M Flush Switch
Gray Water Intfc Valve
FCU
To Lavatories
M
To Lavatories
From Potable Water System
(Option) Galley (Typ)
Galley (Typical)
Galley Waste Disposal Unit
Galley Waste Disposal Unit
From Lavatories
LAVATORY/SINK/WASTE TANK STATUS
MAIN MENU
LIGHTING
SERVICE CALL CHIME CONTROL TEMPERATURE WATER/WASTE TANK STATUS WINDOW CONTROL
Inlet and Diverter
Vacuum Blower
J1
J2
J3
J4
235v ac
J5
RDC
Liquid Separator
Fuselage
GALLEY SINKS DOOR 1 FORWARD DOOR 1 AFT DOOR 2 CTR FWD
LEFT WASTE TANK FULL 75% 50% 25% EMPTY
DOOR STATUS
To Right System
Point Level Sensor
GALLEY CHILLER CONTROL GALLEY HEATER CONTROL PASSENGER INFO. SIGNS CABIN OCCUPANTS DISPLAY CONTROLS
LAVATORIES OCCUPIED FWD DOOR 3L AFT DOOR 3R OCCUPIED CTR DOOR 3L VACANT FWD DOOR 4R VACANT GALLEY SINKS DOOR 2 CTR AFT DOOR 3 CTR
RIGHT WASTE TANK FULL 75% 50% 25% EMPTY
To Right Tank
Waste Tank
LEFT SYSTEM SHOWN (RIGHT SIMILAR)
P100 Panel
LAVATORIES VACANT FWD DOOR 1L OCCUPIED AFT DOOR 1R VACANT FWD DOOR 2L VACANT FWD DOOR 2R OCCUPIED AFT DOOR 2R VACANT AFT DOOR 2L OCCUPIED FWD DOOR 3R
Cont Lvl Snsr
Clsd Open
Cabin Attendant Panel From Right Sytem
Vent
Waste Service Panel
CCR Cabinet (2) Cabin Zone Unit Cabin Services System Controller
Galley Waste System General The gray water from the galley sinks and drains go to the vacuum waste tanks. The galleys on the left and right sides of the airplane drain to their respective vacuum waste tank. There are no gray water drain masts on the 787 airplane. The galleys equipped with the optional waste disposal unit also drain to their respective waste tank. Description Each galley sink and drain system has these components: • • • • • •
Reservoir (24 oz/710 cc capacity) Gray water interface valve Galley clog removal valve Flush switch Pressure switch Clog removal valve.
Rev 1.0
The galleys equipped with the optional waste disposal unit have these additional components: • • • • •
Rinse valve Drain valve Flush control unit (FCU) Rinse switch Waste disposal unit cover switch.
Operation A hosted function in the common core system (CCS) controls the automatic operation of the gray water interface valve. Gray water from galley drains and sinks goes to a reservoir in the galley. The gray water interface valve keeps the water in the reservoir until full. A pressure switch detects when the reservoir is full. The CCS will open the interface valve and start a flush cycle to drain the reservoir. This helps to decrease the number of
flush cycles for the vacuum waste system. The gray water interface valve can also be opened through the use of a flush switch in the galley. This allows the reservoir to drain when not completely full. On airplanes with the optional galley waste disposal unit, small amounts of food waste can be sent to the respective waste tank. The waste disposal units do not grind the food waste. With food waste in the disposal unit, the FCU opens the rinse valve and the drain valve. For both valves to open, the FCU must see the cover switch showing the cover is down. The rinse switch must also be pushed. Potable water rinses the food waste out of the bowl to the drain valve. The drain valve opens and a waste system flush cycle is started. The food waste goes to the respective waste tank. The flush cycle does not occur for insufficient vacuum, or a full waste tank.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
21-8
Cabin Systems From Potable Water System
Bidet (Option)
Bidet Ctrl Panel
Vent
Flush Switch FCA
Lavatory With Bidet
Gray Water Intfc Valve
Lavatory No Bidet
From Galleys
To Galley Waste Disposal Unit (Option)
From Galleys
Lavatory (Typ)
LAVATORY/SINK/WASTE TANK STATUS
MAIN MENU
LIGHTING
SERVICE CALL CHIME CONTROL TEMPERATURE WATER/WASTE TANK STATUS
Inlet and Diverter
Vacuum Blower
J1
J2
J3
J4
J5
RDC
Liquid Separator
235v ac
Fuselage
Point Level Sensor
Vent
GALLEY SINKS DOOR 1 FORWARD DOOR 1 AFT DOOR 2 CTR FWD
GALLEY HEATER CONTROL PASSENGER INFO. SIGNS
DISPLAY CONTROLS
LAVATORIES OCCUPIED FWD DOOR 3L AFT DOOR 3R OCCUPIED VACANT CTR DOOR 3L VACANT FWD DOOR 4R GALLEY SINKS DOOR 2 CTR AFT DOOR 3 CTR
To Right Tank Cont Lvl Snsr
LEFT WASTE TANK FULL 75% 50% 25% EMPTY
DOOR STATUS GALLEY CHILLER CONTROL
CABIN OCCUPANTS
Waste Tank
P100 Panel
WINDOW CONTROL
To Right System
LAVATORIES VACANT FWD DOOR 1L OCCUPIED AFT DOOR 1R VACANT FWD DOOR 2L VACANT FWD DOOR 2R OCCUPIED AFT DOOR 2R AFT DOOR 2L VACANT FWD DOOR 3R OCCUPIED
Clsd Open
RIGHT WASTE TANK FULL 75% 50% 25% EMPTY
Cabin Attendant Panel From Right System
Left System Shown (Right Similar) Waste Service Panel
CCR Cabinet (2) Cabin Zone Unit Cabin Services System Controller
Lavatory Waste System General The lavatories come with the standard vacuum toilet. The lavatories can also have toilets with an optional bidet. The sinks have a reservoir and gray water interface valve. The lavatories and toilets can be modified for passengers with disabilities. The lavatories on the left and right sides of the airplane drain to their respective waste tanks. The lavatory flush system gets control from hosted functions in the common core system (CCS). Description The toilets have these components: • •
Flush control assembly (FCA) Flush valve
Rev 1.0
• • • • •
Rinse valve Lid closer Lid switch Seat Switch Flush switch.
For lavatories equipped for disabled passengers, there is a flush switch in two different locations. Lavatories with the optional bidet have these additional components: • • • • • •
Main unit (control) Water tank and heater Infrared sensor Pump and spray nozzle Control panel Emergency shutoff valve.
The bidet is a module that sits on top of the toilet. Passengers can control these functions through a control panel: • •
Water spray temperature Water spray pressure
•
Spray nozzle angle.
Operation To flush a toilet, push the flush switch. The FCA must see both the seat and the lid down through position switches to start the flush cycle. On toilets configured for disabled passengers, the FCA only looks for the seat to be down. With the flush switch pushed, the FCA will activate a lid closer to close the lid and seat if necessary. Once both are closed the flush cycle begins. During the flush cycle, the rinse valve uses potable water to clean the bowl. The flush valve opens for four seconds, then closes. The flush cycle lasts 15 seconds. The main unit uses the infrared sensor to make sure the seat is occupied before starting the bidet.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
21-9
Cabin Systems
OFCR Entrance
Emergency Exit
Overhead Flight Crew Rest (OFCR)
Bunk Module
OFCR Entrance
FWD
Overhead Flight Crew Rest General
•
The overhead flight crew rest (OFCR) compartment is optional. The OFCR can safely have up to three flight crew members in it at a time.
• • • •
When installed, the OFCR is above the forward center section of passenger cabin zone A1. No center overhead stow bins can be installed in the area of the OFCR. Description The OFCR has two bunks in a bunk module, and a seat at the top of the entry ladder. Each bunk has a safety restraint belt. The seat has a lap belt and should harness. The seat bottom is retractable. The OFCR has these additional components: Rev 1.0
• • •
Compartment temperature control panel Light switches Warning horn Smoke detector Gaseous oxygen bottles and masks Personal air outlets (PAO) Reading lights, compartment lights and emergency exit lights Emergency exit under the right bunk.
The OFCR entry door faces forward, towards the flight deck access door. The entry door has a cipher lock, and a lock override lever at the top of the door.
Operation When a smoke or decompression alarm sounds, the flight crew members must go out of the OFCR to turn off the OFCR alarm. The alarm cancel switch is on the attendant switch panel (ASP) closest to the OFCR entry door. To use the emergency exit, lift the right bunk and open the exit door. The exit is above the right center seat row, next to the right aisle in the forward passenger cabin. The OFCR can be safely used on the ground, and in flight.
Decorator pillows in the bunk module are a customer preference, and customer furnished. The OFCR can be occupied on the ground and in flight.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
21-10
Cabin Systems Aft Bunk Module
Fwd Bunk Module Fwd Bunk Module
OFAR Entrance Emergency Exit
FWD
Emergency Exit
Overhead Flight Attendant Rest (OFAR)
Overhead Flight Attendant Rest The OFAR has these additional components:
General The overhead flight attendant rest (OFAR) compartment is optional. The OFAR can safely have up to six cabin crew members in it at a time.
• • •
The OFAR installs in the aft end of passenger cabin zone D. Part of the OFAR is above the aft galley. No overhead stowbins can be installed in the aft center section of zone D with the OFAR installed. The optional drop-down stowage bin, above the aft galley cannot be installed with the OFAR installed. Description The OFAR has a total of six bunks, three in each of two bunk modules. There is a forward, and an aft bunk module with three bunks each. Each bunk has a safety restraint belt.
• • • • • •
Smoke detector Compartment temperature control panel Gaseous oxygen bottle for each bunk Personal air outlet (PAO) for each bunk Reading and compartment lights Warning horn Reading lights One emergency exit in the forward bunk module One emergency exit in the aft bunk module.
The OFAR entry door is on the left side of the cabin. The door faces passenger entry door (PED) 4L. The entry door has a cipher lock, and a lock override lever at the top of the door.
Operation When a smoke or decompression alarm sounds, the cabin crew members most go out of the OFAR to turn off the alarm. The alarm cancel switch is on the attendant switch panel (ASP) closest to the OFAR entry door. Because of passenger safety requirements, the OFAR must not be occupied during some flight phases. The flight attendants must be in the passenger cabin for these phases. The OFAR ventilation system does not operate for these critical flight phases: • • •
Airplane on ground Airplane in the air, less than 15 minutes after takeoff Airplane in the air, more than 15 minutes after top-of-descent (TOD).
Decorator pillows are a customer preference, and customer furnished. Rev 1.0
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
21-11
Cabin Systems
RPDU
RPDU
Decompression Warning Horn (OFAR)
Decompression Warning Horn (OFCR)
HORN SHUT OFF
EVAC COMMAND
EVAC COMMAND
ON
EVAC
ARM Speaker (Overdoor) (Typical)
OFF
OBS Audio Ovrd Control Panel (P8)
J1
J2
J3
J4
J1
Speaker Drive Module
J2
J3
J4
J5
RDC
WORK LIGHT 1
WORK LIGHT 2
J5
RDC
Attendant Switch Panel (Typ) Cabin Services System Controller
Cabin Aural Alarms All three aural alarms are a highpitched steady sound from horns.
General The cabin aural alarms are used for these three types of emergencies: • • •
Smoke Decompression Evacuation.
Description Control of the smoke and decompression alarms are automatic. Control comes from hosted applications in the common core system (CCS). Control of the evacuation alarms are manual. General control comes from a switch on the P8 panel in the flight deck. Local control comes from a switch on the attendant switch panels (ASP) at the passenger entry doors (PED). The evacuation alarm horns cannot be activated with the airplane in the air. Rev 1.0
The horns for the decompression and smoke alarms are in the optional overhead flight crew rest (OFCR) and overhead flight attendant rest (OFAR) compartments. The OFCR and OFAR have smoke detectors in the entries, and above each bunk. The smoke detectors send alarm data to the CCS. Evacuation alarm horns are customer configured. When installed, the evacuation horns will be over designated PEDs. Operation When a smoke detector sends an alarm to the CCS, the CCS use a remote power distribution unit (RPDU) to activate the applicable horns for a smoke alarm in the OFCR
or OFAR. The alarm can only be canceled by pushing the HORN SHUTOFF switch on the ASP that is closest to the compartment entrance. The CCS monitors cabin altitude. With a loss of cabin pressure, the cabin altitude increases. When cabin altitude goes above 10,000 feet the CCS activates the same horns in the OFCR and OFAR. The alarms are canceled for decompression the same way they are canceled for smoke. The flight crew can activate all evacuation horns by selecting the EVAC COMMAND switch to ON. With the switch in ARM, local evacuation alarms can be activated by the flight attendants. With the EVAC COMMAND switch on an ASP pushed, the horn above that door sounds, and the EVAC light comes on. Cancelling the alarm is the same as for smoke and decompression alarms.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
21-12
22 Lights
Lights
Lights
22
Lights Introduction
•
Flight Compartment Control
FLIGHT COMPARTMENT CONTROL
•
Flight Compartment Lights
•
Exterior Lights
•
Passenger Cabin Lights
•
Emergency Lights
•
Crew Rest Lights
•
Cargo Compartment Lights
•
Servicing Lights
Switches in the flight compartment give the crew convenient control of interior and exterior lights. FLIGHT COMPARTMENT LIGHTS Flight compartment lights illuminate instruments and work stations for crew and maintenance operations. EXTERIOR LIGHTS External lights give visual indication of the airplane’s position, direction and altitude. PASSENGER CABIN LIGHTS Software controlled light emitting diodes (LED) add ambience to the passenger cabin. The LEDs can gradually change through the color spectrum. EMERGENCY LIGHTS The wireless emergency lighting system (WELS) illuminates exits and exit paths in the cabin interior. CARGO COMPARTMENT LIGHTS The cargo compartment lights give lighting to load and unload cargo. SERVICING LIGHTS Service lights illuminate access areas and compartments for ground personnel.
Rev 1.0
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22-1
Lights TOWING POWER
ON BAT
MIC
MIC
MAP
MAP
CLOCK
CLOCK
HEATERS SHOULDER
LOW
HEATERS FOOT
HIGH
LOW
FOOT
INBD DSPL/ CONTRAST
CHART
WORK TABLE
WORK TABLE
HIGH
FWD PANEL BRIGHTNESS OUTBD DSPL/ CONTRAST
CHART
LOW
PNL/ FLOOD
SHOULDER
HIGH
LOW
HIGH
FWD PANEL BRIGHTNESS PNL/ FLOOD
INBD DSPL/ CONTRAST
OUTBD DSPL/ CONTRAST
FLOOR LIGHTS OFF BRT
OVHD PANEL
DOME
STORM
MASTER BRIGHT
ON
BEACON
NAV
LOGO
WING
ON
ON
ON
ON
IND LTS TEST
LEFT
LANDING
BRT RIGHT
NOSE
ON
AISLE STAND PNL/FLOOD
AUTO
PUSH ON/OFF GLARESHIELD PNL/FLOOD
DIM
RUNWAY TURNOFF L OFF R
TAXI OFF
STROBE OFF
ON
ON
ON
ON ON
Flight Deck Lighting Control General Switches in the flight deck give control of the lights in the flight deck and the exterior of the airplane. Description These are the different switches in the flight deck: • • •
Toggle switches Rotary switches Push button switches.
The P5 overhead panel has these flight deck lighting controls: • • • • • •
Overhead panel lights Dome lights Storm lights Master brightness control Master dim and test control Glareshield lights.
The overhead panel lights control changes the intensity of the panel background lighting. The dome lights control changes the intensity of the dome lights. A storm light switch increases the flight compartment light intensity to help reduce the mismatch between bright lighting and a dark flight compartment. The master brightness control switch controls the intensity of all the panel lights and displays.
heater control panel. These panels control the intensity of: • • • •
Instrument panel flood lights Chart lights Work table lights Map lights.
There are lighting controls on the P8 aisle stand. These provide control of: • •
Aisle stand and flood lights Floor lights.
A towing power switch sets necessary lights ON to support night towing operations.
A three position master dim and test switch does a test of the indication lights and can set them to bright. The captain and first officer each have panels to control their individual lights. Each pilot has a clock /miscellaneous control panel and a
Rev 1.0
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22-2
Lights Observer Map Light
Dome Lights
Observer Map Light Aislestand Floodlight
Ceiling Wash Light
Ceiling Wash Light
Captain Map Light
First Officer Map Light
Captain Task Lights
First Officer Task Lights
Glareshield Floodlights
Captain Oxygen Box Light Forward Panel Floodlights First Officer Oxygen Box Light
Footwell Lights
Outboard Floor Light
Aislestand Floor Lights
Outboard Floor Light
Flight Deck Lights Location reading light and one shared utility light.
General The flight deck lighting system illuminates the entire flight deck for pilot activities and for maintenance or security activities. Description The flight compartment lights are adjustable intensity light emitting diodes (LED). Dome lights in the overhead give general flight deck area illumination. Floor lighting can be set ON to help locate dropped objects and to assist in getting in and out of seats. Map lights shining on the control column are available for use by each pilot. Each pilot and the observers working surface is illuminated. The observer position includes one
Rev 1.0
Other lighting is used to illuminate the aisle stand, glareshield and forward instrument panels. Oxygen box illumination allows pilots to locate and don their masks in dark ambient light conditions. Operation The flight deck lighting software is a hosted application in the common core system (CCS). The system monitors flight crew light level setting from the flight compartment switches and controls the lights through power control units (PCU).
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22-3
Lights PASS SIGNS
OVHD PANEL
ANTI-ICE
SEAT BELT SIGNS AUTO OFF ON
CABIN CHIME
DOME
STORM
OFF
WING AUTO
ON
OFF
L AUTO
ENGINE ON
OFF
R AUTO
ON
MASTER BRIGHT
ON
BEACON
NAV
LOGO
WING
ON
ON
ON
ON
IND LTS TEST AUTO
PUSH ON/OFF
GLARESHIELD PNL/FLOOD
BRT LANDING LEFT
Upper Body AntiCollision Light
Tailcone Anti-Collision Light/Position Light
Rear Position Light
RIGHT NOSE
ON
RUNWAY TURNOFF L OFF R
TAXI OFF
STROBE OFF
ON
ON
ON
ON ON
P5 Overhead Panel
Lower Body AntiCollision Light Nose Landing Lights
Wing Illumination Light
Runway Turnoff Lights
Forward Position Light
Anti-Collision Light
Exterior Lights The wing anti-collision lights are white.
General The airplane has these exterior lights for identification and navigation: • • • • • • • • •
Body anti-collision lights (beacon lights) Wing anti-collision lights Wing forward and rear position lights Tail position/anti-collision lights Logo lights Wing illumination lights Taxi lights Landing lights Runway turnoff lights.
Description The body, wing and tail anti-collision lights are light emitting diodes (LED). The upper and lower anti-collision lights are red.
Rev 1.0
The red and green wing position LED lights are on the leading edge of the wing tips. The white wing rear position lights are on the trailing edge of the wing tips. The two white tail position/anticollision lights are LED and on the left and right side of the tailcone. The two white logo lights are high intensity discharge (HID) and are on top of each horizontal stabilizer.
Operation The exterior lights are controlled by switches on the P5 overhead panel. The BEACON switch controls the body anti-collision lights. The STROBE switch controls the wing and tail anti-collision lights. The NAV switch controls the wing forward, rear position and tail position anti-collision lights. The LOGO switch controls the logo illumination lights.
Two white HID wing illumination lights are on the fuselage forward of both wing leading edges.
The WING switch controls wing illumination lights.
The nose gear has two taxi and two landing lights. Two landing lights and one runway turnoff light are in each wing root leading edge.
The TAXI, LEFT, RIGHT, NOSE landing and two RUNWAY TURNOFF switches on the P5 control their lights.
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22-4
Lights Cabin Zone Unit (Typ)
Passenger Service Module (Typ)
Lav/ Galley Crown Temp Sensor
ECS
- Architecture Archways and Bin Surface Lights - Entry Area Lights - Sidewall Lights - Ceiling Lights - Ceiling Cross-Bin Lights - Overaisle Lights - Attendant Work Lights
Passenger Service Unit (Typ)
CABIN/ UTILITY HORN SHUT OFF
EVAC COMMAND
EVAC
Cabin Attendant Panel
CSS Controller
WORK LIGHT 1
OFF
WORK LIGHT 2
Electrical
Attendant Switch Panel
Cabin Equipment Center (CEC)
Valve Control Unit
MENU
PASS OXYGEN
SEAT BELT SIGNS AUTO OFF ON
X Y CH
TV ON/OFF
SELECT
PASS SIGNS
A
ON
B
Passenger Signs
PCU
Core Network
CCR Cabinet (2)
J1
J2
J3
J4
J5
Passenger Oxygen System
Flight Mode Airplane Status
RDC
Flight Control Electronics
Passenger Cabin Lights General The passenger cabin lighting is software controlled. It provides illumination in the main cabin and door areas. Passenger information signs give notifications to the passengers. Description A lighting scene data base within the cabin service system (CSS) controls and configures the passenger cabin lights. Scene selection is done from the cabin attendants panel (CAP). Airplane systems and control switches interface with the CSS through the common core system (CCS) for lighting scene and information sign control. Remote power distribution units supply AC and DC power for the cabin lights. All passenger cabin lights are LEDs. Rev 1.0
The passenger cabin lights have power supplies with multiple LED segments. The LEDs show full color. The different LED modules are: • • • • • •
Bin surface lights Entry area lights Sidewall lights Ceiling lights Ceiling cross-bin lights Overaisle lights.
modules. The power supplies control the LEDs intensity (power) and scene (color) for their modules. The CSS controls information signs using airplane signals from the CCS. They are controlled ON/OFF by the CSS through passenger service modules (PSM).
Passenger information lights are LED backlit signs with fixed graphic overlays. They consist of:
Passenger reading lights are set ON/OFF at passenger service units as part of the in-flight entertainment system. They can also get set ON/OFF by an attendant at the CAP.
• • •
Attendant switch panels control work lights in the galleys and door areas through the CCS and CSS.
Fasten seat belt signs Return to seat signs Lavatory occupied signs.
Operation Cabin zone units (CZU) divide the cabin into zones. The CSS sends lighting scenes to each CZU and CZUs send signals to its LED
A thermal sensor in the airplane’s crown monitors the cabin temperature. The CSS dims the lights if a high temperature condition exists.
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22-5
Lights
- Floor Proximity Lights - General Illumination Lights - Exit Locator
Exit Identifier/Exit Marking Sign WCU WCU
WCU
WCU
WCU
WCU
WCU
Exit Locator Sign
Master Attendant Switch Panel EMER LIGHTS TEST
Flight Deck Escape Hatch
EMER LIGHTS
Wireless Control Unit Prime (4)
AUTO
EMER LIGHTS
ALL DOORS GROUND SERVICE
ARMED
J2
J3
J4
J5
CCR Cabinet (2)
RDC
MANUAL
OFF
28v dc Hot Batt Bus
J1
GROUND SERVICE ON
115v ac Battery Charge Power
ON
Flight Deck Switch
Wireless Control Unit Remote
Emergency Lights General The emergency lighting system consists of exit signs and interior and exterior emergency lights. These lights give illumination during emergency evacuation.
•
•
lights illuminate the ground outside of each exit Wireless control units (WCU) consist of rechargeable lithium ion batteries and a wireless battery unit (WBU) A flight compartment switch and attendant switch.
Description The emergency lights are light emitting diodes (LED). The lighting system has: • • • •
• •
Exit locator signs to direct passengers to each exit. Exit marking signs to designate each exit Exit identifiers identify each exit when there is smoke overhead General illumination lights give the required illumination in the aisles and exit areas Seat floor proximity lights illuminate the floor Exterior passenger door viewing
Rev 1.0
Operation
units (RPDU) for 115 VAC charge power and to the airplane for control logic. The prime WCUs also have hard wire interfaces with the common core system (CCS) and remote data concentrators (RDC) via CAN buses. This is for BITE, health management and EICAS messages. Remote WCUs communicate via wireless to the prime WCUs for these functions.
The emergency lighting system is a wireless emergency lighting system (WELS). The system has a network of WCUs that control the illumination of the emergency lights. Each WCU gives DC power to the lights that connect to it. The lights remain on for 15 minutes.
Three variable voltage settings are controlled with the flight compartment or attendant switch. The emergency lights are set to:
There are two types of WCUs. Prime WCUs (4) that control and maintain the communication network and remote WCUs (25) to respond to the primary units. All WCUs are hard wired to remote power distribution
When ARMED, a loss of charging power sets the lights ON.
• • •
ON ARMED OFF
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22-6
Lights
Cabin Zone Unit
Passenger Service Module - OFCR Reading Light - OFCR LED Area Light - OFAR Entry Enclosure Light
Master Call Module
Information Sign
READING LIGHT
Cabin Attendant Panel
AREA LIGHT
READING LIGHT ON/OFF
HANDSET
READING LIGHT
Switch Panel
Valve Control Unit
PASS SIGNS
PASS OXYGEN
SEAT BELT SIGNS AUTO OFF ON
ON
CSS Controller
Passenger Signs
CCR Cabinet (2)
J1
J2
RDC
J3
J4
J5
Passenger Oxygen System
Landing Gear Lever, Flap Lever Environmental Control System
Crew Rest Compartment Lights General
Operation
The crew rest compartments have direct and indirect lighting. Passenger information signs are also in the crew rest compartments.
The operation of the lights in the crew rest compartment is similar to the cabin lights and emergency lights.
Description The crew rest compartment lights gives convenience and safety. All of the lights in the crew rest are light emitting diodes (LED). The crew lights are: • • • • • • •
Area lights Reading lights Night lights Lavatory occupied signs Fasten seat belt signs Emergency exit signs Emergency/backup lights
Rev 1.0
Switches on the attendant switch panel control the area lights and reading lights in and around the crew bunks. Panel switch signals go to remote data concentrators (RDC), the common core system (CCS) and then to the cabin service system (CSS) for operation. Passenger information signs in the crew rests get the same information as the cabin. Lavatory occupied information comes from passenger service modules (PSM) near the crew rests. The emergency lights are part of the airplane’s wireless emergency lighting system (WELS). These lights illuminate when the airplane’s AC power is lost.
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22-7
Lights
MAIN CARGO DOOR CONTROL FULL OPEN
READY TO LOCK
OPEN OFF
LOADING LIGHTS OFF
ALTERNATE CARGO DOOR CONTROL
CLOSED & LOCKED
MAIN CARGO DOOR CONTROL
TO OPEN
PRESS and HOLDthen rotate drive, release the button when the door is fully opened and stopped
ONLY
FULL OPEN
READY TO LOCK
ENGAGE/PUSH ROTATE at 1500-3000 RPM
CLOSE OFF
ON
INTERNAL
TO CLOSE
Begin Rotating drive. Press and Hold for 5 second then Press and hold until door is fully closed and latched
LOADING LIGHTS
OPEN
ON
EXTERNAL
LAMP TEST
OFF
OFF
ONLY
ENGAGE/PUSH ROTATE at 1500-3000 RPM
CLOSE
CLOSED & LOCKED
OFF
ON
INTERNAL
P44 Panel (Aft Cargo Door)
ALTERNATE CARGO DOOR CONTROL TO OPEN
PRESS and HOLDthen rotate drive, release the button when the door is fully opened and stopped
ON
EXTERNAL
LAMP TEST
MANUAL PUMP DRIVE
TO CLOSE
Begin Rotating drive. Press and Hold for 5 second then Press and hold until door is fully closed and latched
MANUAL PUMP DRIVE
P43 Panel (Fwd Cargo Door) Fwd Cheek Panel
Cargo Loading Light (Door-Mounted Lamp)
ON J1
OFF
J2
J3
J4
CCR Cabinet (2)
J5
RDC
RPDU
- Cargo Loading Light (Door-Mounted Lamp) - Exterior Aft Cargo Light - Exterior Bulk Cargo Light - Exterior Fwd Cargo Light - Interior Aft Cargo Compt Light - Interior Fwd Cargo Compt Light
Light Sws
Cargo Compartment Lights General Cargo lights in and around the cargo compartments provide general illumination to load and unload cargo.
The interior cargo compartment lights illuminate the interior areas of the forward, aft, and bulk cargo compartments. The lights are light emitting diodes (LED). Operation
Description Switches in the exterior control panels (P43) and in the cargo compartments adjacent to the doors operate the lights. Exterior cargo compartment lights illuminate the areas around the cargo doors. There are four high intensity discharge (HID) lights. The lights are adjacent to each cargo door. Cargo loading lights illuminate the cargo door sill and loading area. There are four halogen lights, two on the interior side of each cargo door.
Rev 1.0
The exterior lighting hosted application in the common core system (CCS) controls the cargo compartment lights. Maintenance and crew personnel use switches to set lights on and off. The switch inputs go to remote data concentrators (RDC). The RDCs send a signal to the exterior lights hosted application in the common core system (CCS). The hosted application then sends a signal to remote power distribution units (RPDU) which supply the DC power needed to set the lights on.
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22-8
Lights
APU Compartment Forward Electronic Equipment Bay
Aft Electronic Equipment Bay
APU BOTTLE DISCHARGE APU FIRE
APU FIRE SHUTDOWN
FLIGHT DECK CALL SW FIRE BOTTLE ARMED
NWW LIGHTS
FLIGHT INPH
SERVICE INPH
NLG DOORS OFF
CLOSE
ARM
OFF
NLG DOOR UNSAFE LIGHT PRESS TO TEST
P40 Panel Tailcone Compartment
Nose Gear Wheel Well ECS Compartment
ON CCR Cabinet (2) OFF
RDC RPDU
Light Sws
- Aft EE Bay Service Lights - Nose Landing Gear Wheel Well Service Lights - Main Landing Gear Wheel Well Service Lights - Air Conditioning Compartment Service Lights - APU and Tail Cone Compartment Service Lights - Forward EE Bay Service Lights
Main Gear Wheel Well
Servicing Lights off. The toggle switch inputs go to remote data concentrators (RDC).
General Servicing lights give general and direct lighting to equipment centers and compartments. Toggle switches set the lights on and off. Description The servicing light assemblies have a plastic housing with a halogen bulb. A heat resistant lens and grill protect components adjacent to them. A quarter turn fastener on the lens gives access to the bulb.
The RDCs send a signal to the exterior lights hosted application in the common core system (CCS). The hosted application sends a signal to remote power distribution units (RPDU) which supply the DC power needed to set the lights on.
Operation The exterior lighting hosted application in the common core system (CCS) controls the cargo compartment lights. Maintenance and crew personal use toggle switches to set lights on and Rev 1.0
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22-9
23 Airplane Doors and Windows
Airplane Doors and Windows
Airplane Doors and Windows
23
Airplane Doors and Windows Introduction
DOOR WARNING SYSTEM
•
Doors
DOORS
The door warning system monitors the passenger and cargo door status. The door status can be monitored by crew members.
•
Passenger Entry Doors
•
Emergency Escape Slides
•
Cargo Doors
•
Cargo Doors Operation
•
Bulk Cargo Door
•
Door Warning System
•
Flight Compartment Access Door
•
Flight Compartment Windows
•
Passenger Cabin Windows
Light weight doors secure and provide access to various compartments and components on the airplane. The doors create an aerodynamic surface with the exterior skin when closed. PASSENGER ENTRY DOORS There are eight passenger entry doors (PED). The doors provide entry and allow servicing of the passenger compartment. Each door has an emergency power assist system (EPAS) and a slide/raft.
FLIGHT DECK ACCESS SYSTEM The flight deck access system (FDAS) controls entry into the flight deck. FLIGHT DECK WINDOWS The flight deck windows are composite, three layer, light weight construction windshields that resist moisture and airplane pressure loads.
EMERGENCY ESCAPE SLIDES PASSENGER CABIN WINDOWS An emergency escape slide is at each PED. The slide/raft extends from the door threshold to the ground or water. The slide/rafts can detach from the airplane in the water. CARGO DOOR Two similar hydraulically operated cargo doors are on the right side of the airplane. The doors allow for loading and unloading of cargo from the airplane. Each cargo door has an independent hydraulic system and can open in winds to 40 knots.
The passenger cabin windows and passenger entry door (PED) windows are almost the same. The windows are electronically dimmable windows (EDW). The windows increase the flying experience and give increased control to the passengers and crew.
CARGO DOORS OPERATION An exterior control panel controls the door operation. Hydraulically actuated mechanisms are mechanically and hydraulically sequenced to control door motion. The door can open and close with or without power. BULK CARGO DOOR The bulk cargo door is on the left side of the airplane. This manually operated door opens into the fuselage and gives access into the bulk cargo compartment.
Rev 1.0
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23-1
Airplane Doors and Windows Flight Deck Overhead (Crew Escape) Door Fwd EE Access Door Forward Access Door
Forward Cargo Door
Aft EE Access Door
Plug Type Door (Typical)
Main Landing Gear Doors
APU Access Doors
Waste Service
Aft Cargo Door
Aft External Power
Refueling Access Door
Controls Access Door Service Access Door Bulk Cargo Door
Forward External Power Latch Type Door (Typical)
Nose Landing Gear Doors
Potable Water Service ECS
Doors handles and latch pins that keep them secure.
General The airplane doors provide general access to compartments, servicing panels and components. There is a flight deck overhead door that provides an emergency exit to flight crew members when normal exits are not available.
The door warning system supplies date to the common core system (CCS) for indication. Door status is shown on the door synoptic page.
Description The doors are made of a light weight material and are flush with the exterior skin when stowed. Generally, servicing doors and component access doors hinge on the forward side of the panel and have quick release latches that give easy access into the door. Compartment access doors are usually plug type doors that have
Rev 1.0
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23-2
Airplane Doors and Windows Passenger Entry Doors
Passenger Entry Doors
Vent Flap Door Stop (12)
Mode Select Handle
EPAS Module
Latch Mechanism
Hold Open Release Handle
Hinge Mechanism
Internal Handle
Internal Handle
Girt Bar
Flight Lock Mechanism Passenger Entry Door (Interior View)
Internal View of Door Mechanisms
Passenger Entry Doors These are the major components of the PEDs:
General The passenger entry doors (PED) provide access to the airplane. There are eight entry doors, four on each side of the airplane. The doors can operate in winds up to a maximum of 40 knots. Description The eight PEDs are similar in size, shape and construction. They are plug type doors that are made of carbon fiber reinforced plastic. The door opening is 42 in (107 cm) wide and 72 in (183 cm) high.
• • • • • • • • • • •
Internal and external handles Door stops and roller guides Liners, panels, covers Latch mechanism Vent flap Hinge mechanism Hold open mechanism Mode select handle Girt bar EPAS module Flight lock mechanism.
Operation
Each PED has an emergency power assist system (EPAS) and is equipped with a slide/raft.
The eight PEDs operate in the same way. The doors are operated from the interior or exterior using the handles. The doors open outward.
An EPAS safety switch deactivates the system during maintenance (not shown).
When the door is closed, the door stops on the door and door frame hold the pressurization load.
Rev 1.0
When the handle is turned, the vent flap opens and the latch mechanism unlocks the door. The hinge mechanism holds the door parallel with the fuselage. The hinge permits the movement up and down and lets the door turn outward. A hold open mechanism on the hinge arm engages on the fuselage and holds the door open. A mode select handle controls the EPAS and slide deployment. When the two position handle moves to arm, two things happen. An electrical signal goes to the EPAS module and the girt bar gets mechanically moved into position. A flight lock mechanism on each door prevents handle movement in flight.
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23-3
Airplane Doors and Windows
Pressure Gauge View Port Passenger Entry Door (Typical)
Aspirator (2 Locations) (Not Shown)
Manual Inflation Handle
Bustle Packboard Girt Bar Floor Fitting
Inflation Bottle Pack Cut Away for Clarity
Emergency Escape Slides bustle. A girt bar attaches the slide/rafts to the airplane floor.
General Each passenger entry door (PED) has a slide/raft that provides the crew and passengers a fast evacuation path out of the airplane in an emergency. Description There are two different types of slide/rafts installed on the airplane, one lane or/and two lanes. The type of slide/rafts depends on the total passenger configuration. The two different slide/rafts are similar in description and operation. The slide/rafts are inflatable structures made of nylon fabric. Each slide/raft can hold fifty seven people and inflate in less than six seconds. The slide/raft packs attach to the inner side of each PED, behind a
Rev 1.0
The slide/rafts pack has: • • • • • •
Inflation bottle Aspirator Packboard Girt bar Manual inflation handle Pressure gauge.
Operation When the doors emergency power assist system (EPAS) is armed, the slide/rafts girt bar attaches to the airplanes floor. As the door opens, the slide/raft releases from the door.
When deployed and inflated, the escape slide/rafts extend from the door threshold to the ground or water. The slide/rafts can be used as a flotation life rafts by detachment of the girt bar from the floor brackets. If the slide/rafts do not inflate automatically, a manual handle in the door threshold can be pulled to start the inflation. When using the external door handle, the EPAS and slide/rafts are automatically disarmed.
This starts the slide/rafts inflation. High pressure air releases into an aspirator, creating a jet pump effect. The high pressure air and ambient air fill the slide/rafts to their limit.
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23-4
Airplane Doors and Windows
Lift Actuator (2) Lock Handle (Exterior Only)
Vent Door Push Pull Rods
Pull-In Actuator (2) Handle Push Pull Rod
Reservoir Control Panel
Latch Shaft and Cams
Latch Actuator
Lock Shaft
Electric Motor MAIN CARGO DOOR CONTROL FULL OPEN
READY TO LOCK
OPEN OFF
LOADING LIGHTS OFF
ALTERNATE CARGO DOOR CONTROL TO OPEN PRESS and HOLD then rotate drive, release the button when the door is fully opened and stopped
CLOSED & LOCKED
ONLY
Control Valve
ON
EXTERNAL ENGAGE/PUSH ROTATE at 1500-3000 RPM
LAMP TEST CLOSE OFF
ON
INTERNAL
TO CLOSE Begin Rotating drive. Press and Hold for 5 second then Press and hold until door is fully closed and latched
MANUAL PUMP DRIVE
Manual Drive Power Pack
PSDC
Control Panel
STAT
ELEC
HYD
FUEL
AIR
DOOR
TAT +13c
TO
102.4
GEAR
J1
J2
J3
J4
FCTL
EFIS/DSP
MAINT
102.4
21. 7
CB
J5
21. 7
N1
LAV VACANT
FWD ACCESS
583
F/D OVHD
583
FWD E/E ACCESS
RDC
ENTRY 1L
A
M
ENTRY 2L
A
M
EGT
ENTRY 1R
EICAS N2
ENTRY 2R
2. 0 REFUEL
AFT E/E ACCESS ENTRY 3L
A
M
A
M
ENTRY 3R AFT CARGO
CCR Cabinet (2)
66. 4
66. 4
FWD CARGO
N1
FF
2. 0
29
OIL PRESS
29
60
OIL TEMP
60
18
OIL QTY
18
0. 8
VIB
0. 8
N1
BULK CARGO
ENTRY 4L
ENTRY 4R
Witness Ports
Head Down Display
Cargo Doors General There are two hydraulically operated cargo doors on the right side of the airplane. One forward of the wing and one aft. The cargo doors provide access to the forward and aft cargo compartments to load and unload cargo. The door status shows on the door synoptic display. Both cargo doors operate in a similar manner. Description Each cargo door is 106 inches (269 cm) wide and 67 inches (170 cm) high. They are carbon fiber reinforced plastic with aluminum skin. The doors are a non-plug type door. They hinge along the top edge and open outward away from the fuselage. Five cam latches along the bottom edge hold the doors locked
Rev 1.0
and closed against airplane pressure loads.
when the airplane is on the ground with the two engines not in operation.
The major door components are in the cargo compartments, on the doors or adjacent to the doors. Each door has a:
The control panel controls the normal and manual back-up operation. The panel includes indicator lights for annunciation.
• • • • • • • •
The power pack is made-up of a reservoir, electric motor and manual drive input. The power pack holds and pressurizes the fluid for door operation.
Control panel Power pack Control valve Lock handle Lift actuator (2) Pull-in actuator (2) Latch actuator Proximity sensor (6).
Each door can open and close electrically or manually. Each door has a stand-alone hydraulic system that is independent of the airplane’s hydraulic system. Pressurized fluid operates the door. The control panel, power pack and control valve get electrical power
The lock handle gets manually operated from the exterior of the airplane only. The handle manually controls the lock sectors and vent door. The lift, pull-in, and latch actuators move the door from the fully closed and latched condition to the fully open position. Proximity sensors on the doors monitor the door positions.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
23-5
Airplane Doors and Windows MAIN CARGO DOOR CONTROL
LOADING LIGHTS
FULL OPEN
OPEN READY TO LOCK
OFF
OFF
ALTERNATE CARGO DOOR CONTROL TO OPEN PRESS and HOLD then rotate drive, release the button when the door is fully opened and stopped
ONLY
ON
EXTERNAL ENGAGE/PUSH ROTATE at 1500-3000 RPM
LAMP TEST CLOSE
CLOSED & LOCKED
OFF
ON
INTERNAL
TO CLOSE
MANUAL PUMP DRIVE
Begin Rotating drive. Press and Hold for 5 second then Press and hold until door is fully closed and latched
Swivel Valve Overboard
Drain/ Fill Port
Manual Drive
Lift Actuator
Lift Actuator
Close
Close
Open
Open
M Door Open Sensor
Door Open Sensor
Door Open In
Door Open
Door Close
DHC
Reservoir
DHO
UL
Control Valve Power Pack
Pull-In Actuator
Pull-In Actuator
Door Closed In
Latch Sequence Control Valve
OP
OP
Mech Latch Input
Mech Unlatch Input
CL
115v ac J1
J2
J3
J4
CL
28v dc
J5
Handle Open Sensor
RPDU
RDC
Target
PSDC
STAT
ELEC
HYD
FUEL
AIR
DOOR
TAT +13c
FCTL
EFIS/DSP
MAINT
Pull-In Sequence Control Valve
OP
102.4
21. 7
CB
CL
TO
102.4
GEAR
Latch Actuator
21. 7
Target
Lock Shaft
N1 FWD ACCESS
LAV VACANT
583
F/D OVHD
Door Locked Sensor
583
FWD E/E ACCESS ENTRY 1L
A
M
ENTRY 2L
A
M
EGT
ENTRY 1R
66. 4
FWD CARGO
Door Synoptic Key Pressure Return Door Open Door Close
Latch Operated Sequence Valve
DHO - Door Hold Open Check Valve UL -
Overboard
EICAS
2. 0
DHC - Door Hold Closed Check Valve
REFUEL
CCR Cabinet (2)
AFT E/E ACCESS ENTRY 3L
A
M
A
M
ENTRY 3R AFT CARGO
BULK CARGO
Unlatch Check Valve
ENTRY 4L
ENTRY 4R
66. 4
N2
ENTRY 2R
N1
FF
2. 0
29
OIL PRESS
29
60
OIL TEMP
60
18
OIL QTY
18
0. 8
VIB
0. 8
N1
Target
Latch Shaft
Door Latched Sensor
Door Closed Sensor
Door Open Alt Drain/Fill Port
Cargo Door
Head Down Display
Cargo Doors Operation General The forward and aft cargo doors are similar. Both doors operate in a similar manner and can open in winds up to 40 knots. The electric hydraulic powered doors have manually operated locks sectors. The doors can be opened electrically (normal) or manually. Proximity sensors provide cargo door indication and sequencing.
The lock handle on the exterior door is rotated down to manually unlock the door. This opens the vent door and the five lock sectors. When the toggle switch is set to OPEN, a signal goes to the remote data concentrator (RDC) and the remote power distribution unit (RPDU). The RPDU sends 28 VDC to the control valve and 115 VAC to the power pack motor.
Two pull-in actuators rotate and start to open the door. The two lift actuators drive the door to the full open position. Uplocks in the two lift actuators hold the door fully open and two prox sensors engage. A white FULL OPEN light illuminates, signaling the release of the switch. Manual operation is available if electrical power is not. A tool with a 3/8 drive connects to the control panel.
Operation The hydraulic power and the door control valve are electrically powered when: • • •
The airplane is on the ground The two engines are OFF Ground power is available.
The cargo door control is a software application in the common core system (CCS). Rev 1.0
This sends fluid to extend the latch actuator. The extended actuator: • • •
Rotates the latch torque tube and unlocks the five cam locks Opens the door latched sensor Mechanically actuates the latch sequence valve.
Manual operation of the rocker switch and the electric pump is necessary to create and port fluid pressure to open and close the door manually. The door close operation is a similar reverse sequence.
The latch sequence valve ports fluid to the lift and pull-in actuators.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
23-6
Airplane Doors and Windows Gas Spring Damper Hinge Arms (2)
Door Stop Pins (10)
Latch Mechanism (2) Inboard Latch Handle
PSDC
Door Latch Sensor (Not Shown) Latch Pins (2)
STAT
ELEC
HYD
FUEL
AIR
DOOR
TAT +13c
TO
102.4
GEAR
FCTL
EFIS/DSP
MAINT
CB
102.4
21. 7
21. 7
N1 FWD ACCESS
LAV VACANT
583
F/D OVHD
583
FWD E/E ACCESS
J1
J2
J3
J4
ENTRY 1L
A
M
ENTRY 2L
A
M
J5
FWD CARGO
RDC
CCR Cabinet (2)
EGT
ENTRY 1R
66. 4
66. 4
EICAS N2
ENTRY 2R
2. 0
FF
2. 0
REFUEL
AFT E/E ACCESS ENTRY 3L
A
M
ENTRY 3R AFT CARGO
BULK CARGO ENTRY 4L
A
M
29
OIL PRESS
29
60
OIL TEMP
60
18
OIL QTY
18
VIB
0. 8
N1 0. 8
N1
ENTRY 4R
Head Down Display
Bulk Cargo Door General The bulk cargo door provides access into the bulk cargo compartment to load and unload cargo. The door is on the left side of the airplane.
• • • •
Hinge arm (2) Gas spring Damper Latch mechanism.
Operation Description The bulk cargo door is a manually operated plug type door. The door opening is 40 inches (102 cm) wide and 46 inches (117 cm) high. The door opens inward and upward into the fuselage. Differential pressure holds the door closed in flight. The bulk cargo door components are: • • • •
Interior and exterior latch handles Latch pins (2) Latch pin sensor (not shown) Door stop pins and pads (10)
Rev 1.0
An interior or an exterior latch handle rotates to open the bulk cargo door. The exterior handle sits in a recess and is flush with the door. Movement of the one of the two handles rotates a bell crank, this moves the latch mechanism and pins to unlock the door.
The door is pulled down to bring it flush with the fuselage and close the door. A damper connected to a hinge arm limits the rate of the closing door. When the door is closed and locked, door stop pins and pads evenly distribute pressure loads around the door frame.
A latch sensor connects to the door frame and provides flight deck indication. The door rotates upward on two hinge arms. A gas spring connected to one hinge arm assists in the door upward movement.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
23-7
Far
Near
Airplane Doors and Windows
PED Warning Proximity Sensor (7)
EPAS Data Concentrator
STAT
ELEC
GEAR
FCTL
HYD
FUEL
EFIS/DSP
LAV VACANT
AIR MAINT
DOOR CB
FWD ACCESS F/D OVHD
FWD E/E ACCESS EMER LIGHTS TEST
EMER LIGHTS
ENTRY 1L
M
A
ENTRY 2L
A
A
ENTRY 2R
A
A
ENTRY 3R
ENTRY 1R
FWD CARGO AUTO MANUAL ALL DOORS GROUND SERVICE
J1
GROUND SERVICE ON
J2
J3
J4
J5
RDC
REFUEL
PSDC (6)
Master Asp Passenger Entry Door
AFT E/E ACCESS ENTRY 3L
AFT CARGO
Cabin System Services
BULK CARGO
CCR Cabinet (2)
ENTRY 4L
A
ENTRY 4R
Head Down Display CAP
Door Warning System General The door warning system provides visual and aural indications to flight crew. Proximity sensors monitor the doors positions. Description Visual information is shown for: • • • •
Passenger entry doors (PED) Cargo doors Access doors Flight deck overhead door.
When any door is not closed, latched and locked three visual indications are shown. The three indications are: • • •
Messages Synoptic display Lights.
Rev 1.0
The proximity sensor system (PSS), is a hosted application in the common core system (CCS) and monitors door status.
Door warnings can be seen on:
Proximity sensor data concentrators (PSDC) and emergency power assist system (EPAS) modules monitor proximity sensors. This data goes to the CCS.
•
Operation There is one EPAS module on each PED. The modules primary function is emergency egress. The module also interfaces with the door and flight lock position sensors. This reduces the number of wires that cross the door hinge. The PSDC excites and reads up to sixteen proximity sensors that are close to it. It transmits the sensors near/far status and BITE information.
• •
Cabin attendant panels (CAP) Master attendant switch panels (ASP) Door synoptic on a heads down display.
The master ASP gives indication (blue AUTO light) when all eight PEDs mode select switches are armed. A white MANUAL light shows when all eight doors are not armed. The CAP gives indication when the PEDs are LOCKED or UNLOCKED. The door synoptic shows the status of all doors. Specific symbols are used to identify the different doors. The PEDs receive a letter in their symbol when the doors EPAS changes from armed to not armed (manual) or invalid.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
23-8
Airplane Doors and Windows
FD DOOR POWER ON OFF
Flight Deck Door (Cabin Side)
F/D Door Power Switch
Flight Deck Door (Flight Deck Side)
MAIN CTRL PGS
1
2
3
4
5
ENT
FLIGHT DECK ACCESS SYSTEM (FDAS) SYSTEM STATUS
J1
J2
J3
J4
J5
ONLINE
RPDU
F/D DOOR STATUS POWER SWITCH
OFF
POSITION
LOCK
CLOSED
FAILED
RDC
ACTIVE EICAS MESSAGES F/D DOOR OPEN F/D DOOR OPEN - MSG INHIBITED
Keypad
F/D DOOR LOCK FAILED F/D DOOR AUTO UNLOCK F/D DOOR CALL
FD DOOR ACCESS AUTO DENY
F/D DOOR SETTINGS DELAY TIME
000
SECONDS
DENY TIME
000
MINUTES
DOOR CHIME
OFF
CHANGE DOOR SETTINGS
UNLKD
CCR Cabinet (2)
CHANGE ENTRY CODE
F/D Door Module Head Down Display
Flight Compartment Access Door General The flight compartment door provides access into the flight compartment. The flight deck access system (FDAS) is the primary means of locking the flight compartment door. The system gives authorized personal entry and enhanced security against intrusion. Description The FDAS is a hosted application in the common core system (CCS). The FDAS has these major components: • • • •
Keypad Door strike Switch module Power switch.
Rev 1.0
The FDAS maintenance control page can be used to program the settings of the FDAS and see the current status of the system. Operation There is a keypad is on the cabin side of the flight deck adjacent to the door. The keypad is used by authorized personnel for entry into the flight compartment. The keypad has five numeric buttons and three lights.
switch that is spring loaded to the center position. The three switch positions are: • • •
UNLKD AUTO DENY.
The crew controls entry into the flight deck with the F/D switch module. The F/D door power switch is on the P5 overhead panel on the window heat control module. The switch keeps the door unlocked for maintenance.
The door strike is on the inside right hand flight compartment door post. The door strike has a solenoid operated lock pin the extends and retracts to lock and unlock the door. There is a flight deck (F/D) switch module is on the P8 aisle stand. The switch module is a three position
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
23-9
Airplane Doors and Windows
Outside Acrylic
Glass Conductive Layer
Acrylic
No. 1 Window Right No. 2 Window Frame
No. 1 Window Frame
No. 1 Window Left
No. 2 Window Right
Retainer Aerosmoother Fuselage Skin
No. 1 Window Right
Flight Compartment Windows aerodynamic seal and weather seal to keep out moisture.
General There are four flight deck windows. The windows are designated left 1 and 2 and right 1 and 2.
No. 1 Windows Description
The corresponding left and right windows are identically opposite assemblies.
The left No. 1 window is the pilot’s windshield. The right No. 1 window is the co-pilot’s windshield.
The flight deck windows are composite and have a three layer laminated construction. The three layers are:
The windshields are installed externally to the airplane.
• • •
Glass Outer acrylic Inner acrylic.
An inner rubber gasket attached to the edge of the windows makes a pressure seal. A seal (aerosmoother) fills the space between the window frame and the fuselage skin to keep out moisture. The sill retainers have an additional function as an
Rev 1.0
The design of the No. 1 windows is to carry pressure loads and to withstand bird impact.
No. 2 Window Description The left No. 2 window is the pilot’s side window. The right No. 2 is copilot’s side window. The side windows installed externally to the airplane. The design of the No. 2 side windows is to carry pressure loads. The side windows use one conductive heat layer for anti-fog. Each window weighs 90lbs (40.8 kg).
The windows use two conductive heat layers for primary heat (anti-ice) and anti-fog. Each windows weighs 118 lbs (53.5 kg).
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
23-10
Airplane Doors and Windows
Plastic Outer Pane
Seal
Window Surface Electronically Dimmable Window (Typ)
Passenger Compartment Window (Typ)
Cabin Zone Unit (Typ)
EDW Pane Glass
Plastic Inner Pane
Includes Electrochromic Core
Electronically Dimmable Window (Typ)
RPDU
EDW Switch Controller (Typ)
Passenger Door Window (Typ)
EDW Switch Controller (Typ)
CCR Cabinet (2) Cabin Services System Controller
Cabin Attendant Panel (Typ)
Passenger Cabin Windows General The passenger compartment windows and the passenger entry door (PED) windows are electronically dimmable windows (EDW). This technology is used instead of traditional mechanical windows shades. The EDW technology enhances the flying experience, improves the comfort for the passengers, and increases the control of operation for the flight attendants. Description The passenger compartment windows and the PED windows are almost the same. The difference is the size and selectable levels of transparency. The EDWs are a laminate plastic pressure pane with a composite window frame. Nut plates and Rev 1.0
retention clips hold the EDWs in position. The EDWs are plug type and install from the interior of the airplane. Each EDW has three panes. The three panes are: • • •
Plastic outer pane EDW glass pane Plastic inner pane.
The EDW glass pane consists of two layers of glass with a gel material between them. The glass layers are bonded together. This seals the gel material inside. Two leads embedded between the glass layers give power. Operation The passenger compartment EDWs are operated from the cabin services system (CSS) or the switch/controller below the window on the reveal. The
PED EDWs can only operate from the switch/controller. The CSS provides automatic or manual control of the passenger compartment EDWs. Crew members control the EDW function from the cabin attendant panel (CAP) and the passengers near the window itself. The automatic control is done by the CSS with the use of different airplane flight phases. The status of a EDW can also be checked at the CAP. When power goes to the EDWs, the visible light transmittance changes. The PED EDWs have two selectable transparencies, transparent and opaque. The passenger EDWs have three additional intermediate settings. The passenger EDWs return to the original transparent state whenever normal airplane power is removed or airplane power is lost.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
23-11
24 Cargo Handling System
Cargo Handling System
Cargo Handling System
24
Cargo Handling System Introduction
•
Cargo Handling System Capacities
CARGO HANDLING SYSTEM CAPACITIES
•
Cargo Handling System
Forward and aft cargo compartments hold certified and non-certified containers. A bulk cargo compartment holds loose baggage. CARGO HANDLING SYSTEM The forward and aft cargo compartments have a similar cargo handling system that allows a single operator to load and unload cargo.
Rev 1.0
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24-1
Cargo Handling System
64" 88"
125"
5 Pallets (88 in x 125 in)
4 Pallets (88 in x 125 in)
5 Pallets (96 in x 125 in)
3 Pallets (96 in x 125 in) + 2 Loading Device 3
16 Loading Device 3
12 Loading Device 3
64" 96"
125"
79"
64"
61.5"
60.4"
Cargo Handling System Capacities General
Capacities
Cargo compartments are forward and aft of the wings below the passenger cabin.
The forward and aft cargo compartment dimensions are designed to carry certified unit load devices (ULD) and can accommodate non-certified ULDs.
These are the three cargo compartments in the lower deck:
An example of forward cargo is: • • •
Forward cargo compartment Aft cargo compartment Bulk cargo compartment.
The forward and aft cargo compartments have a cargo handling system for movement, transfer and storage of cargo. The bulk cargo is restrained by cargo nets and loads and unloads manually. A divider or curtain divides the bulk cargo compartment and the aft cargo compartment.
Rev 1.0
• • •
5 88 in. x 125 in. size A pallets Or 5 96 in. x 125 in. size M pallets Or 16 LD-3 containers.
An example of aft cargo is: • • •
4 88 in. x 125 in. size A pallets Or 3 96 in. x 125 in. size M pallets + 2 LD-3 containers Or 12 LD-3 containers.
The bulk cargo compartment has 402 cubic feet of cargo space.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
24-2
Cargo Handling System
Side Guide & Roller Tray (Example)
Pallet Lock (Example) End Lock
Fwd Cargo Compartment (Aft Similar)
OUT AFT
FWD
POWER LEFT
ON
BOTH OFF DRIVE SYSTEM STOP
CAUTION Move the joystick to RIGHT "OUT" after loading a pair of containers. Container separation POWER DRIVE UNITS will provide proper guidance and restraint. AFT
FWD
CARGO HANDLING SYSTEM WARNING LIFT ROLLOUT STOPS WHEN LOADER/BRIDGE IS NOT IN POSITION AT THE DOOR SILL CARGO CAN FALL AND CAUSE BAD INJURIES OR DEATH.
Main Control Panel (MCP)
DRIVE SYSTEM STOP
Center Lock
Cargo Compartment Area
CARGO MAINTENANCE DISPLAY UNIT
To Power Drive Units (PDUs) HOME
CARGO DRIVE
AFT
SELECT
CCR Cabinet (2)
FWD J1
Cargo Maintenance Display Unit (CMDU)
J2
J3
J4
J5
RDC
RPDU
Power Drive Unit (PDU) (Example)
Cargo Handling System Power drive units (PDU) move the cargo into position.
General The cargo handling system is a semi automatic loading system. It electrically moves containerized cargo. The cargo must be restrained manually into their final positions.
The transfer elements provide a roller surface to move cargo easily and in any direction. Guidance hardware directs the cargo into position.
Description The forward and aft cargo handling system are similar. The cargo handling system has:
Restrain hardware secures the cargo. Operation
• • • •
A power drive system Transfer elements Guidance hardware Restraint hardware
The power drive system has two panels for each compartment. There is an external main control panel (MCP) and joystick. There is also an interior cargo maintenance display unit (CMDU) with secondary control.
Rev 1.0
The cargo handling system lets a single operator load or unload cargo. The CMDU acts as a controller by interfacing with the MCP, joystick and PDUs. The CMDU also interfaces with the common core system (CCS). Remote power distribution units (RPDU) provide power to the system.
Operators use the MCP and joystick to control the cargo. A green ON/OFF light shows the system has power. The cargo door must be OPEN to operate the cargo handling system. A five position joystick is used to move the cargo in, out, forward and aft. Joystick inputs go to the CMDU. The CMDU controls the PDUs through a remote data concentrator (RCD) and RPDUs. The CMDU monitors each PDUs functionality and status on a CAN bus. A screen on the CMDU shows system status of selections, activities, PDU operation and maintenance information. The CMDU also communicates with the CCS for BITE information and software updates.
Boeing Proprietary. Copyright ©Boeing. May be subject to export restrictions under EAR. See copyright page for details.
24-3
Abbreviations and Acronyms
Abbreviations and Acronyms
Abbreviations and Acronyms
Abbreviations and Acronyms A AC, ac
alternating current
ACARS
aircraft communication and reporting system
ACE
actuator control electronics
ACM
AOA
angle of attack
BB
broadband
AOC
airline operational control
BBL
body buttock line
AOHE
Air/oil heat exchanger
BC
battery charger
A/P
autopilot
BCD
bulk cargo door
AOV
aft outflow valve
BCU
brake control unit
APB
auxiliary power unit breaker
BDA
backdrive actuator
BET
Boeing equivalent thrust
APM
airplane personality module
BIT
built in test
APP
approach
BITE
built-in test equipment
APU
auxiliary power unit
BL
buttock line
APUC
APU controller
BPCU
bus protection control unit
ARINC
aeronautical radio, incorporated
BSB
bus source breaker
ARS
ARINC 664 remote network switch
BSCU
brake system control unit
BTB
bus tie breaker
ASG
APU starter generator
BTMS
ASM
air separation module
brake temperature monitor system
ASP
attendant switch [panel
ASSY
assembly
A/T
autothrottle
C
celsius
ATC
air traffic control
CAC
cabin air compressor
CACTCS
cabin air conditioning and temperature control system
air cycle machine
ACMF
airplane condition monitoring function
ACOC
air cooled oil cooler
ACP
audio control panel
ACPT
accept
ACS
ARINC 664 network cabinet switch
ACU
antenna control unit
ADF
automatic direction finder
ADL
allowable damage limit
ADM
air data module
ADRF
air data reference function
ADS
automatic dependent surveillance
C
ADU
antenna drive unit
ATP
alert transponder panel
AEIV
alternate extension isolation valve
ATRU
auto transformer rectifier unit
AFDS
autopilot flight director system
ATRUC
auto transformer rectifier unit contactor
CAH
cabin attendant handset
CAN
controller area network
AFF
autoflight function
ATS
air traffic services
CAP
cabin attendant panel
AGB
accessory gearbox
ATU
auto transformer unit
CAPT
captain
AGCU
auxiliary generator control unit
ATUC
auto transformer unit contactor
CBIC
circuit breaker indication and control
AGU
audio gateway unit
AVM
CCC
AHRU
attitude heading reference unit
airborne vibration monitor
core compartment cooling
AVS
alternate ventilation system
CCD
cursor control device
CCR
common computing resource
CCS
common core system
CDB
configuration data base
AHV
add heat valve
AMI
airline modifiable information
B
airplane maintenance manual
BAP
AMM
Rev 1.0
bank angle protection
1
Abbreviations and Acronyms CDN
common data network
CRN
current return network
CDU
control display unit
CSM
controller server module
CEC
cabin equipment center
CSS
cabin services system
CED
crew escape door
CSSC
CFIT
controlled flight into terrain
cabin services system controller
CFR CFRP
code of federal regulations carbon fiber reinforced plastic
CFSS
cargo fire suppression system
CHKL
checklist
CHS CIC
CVR
cockpit voice recorder
CWLU
crew wireless LAN unit
CZU
cabin zone unit
D D/A
digital to analog
db
decibel
DB
data base
DC,dc
direct current
cargo handling system corrosion-inhibiting compound
CIPS
CAC inlet ice protection system
DCAF
display crew alerting function
CIS
crew information system
DCAS
display crew alerting system
CIS-MS
crew information system - maintenance system
CIT
DCMF
data communication management function
DCP
display control panel
DCV
directional control valve
DDG
dispatch deviation guide
captain’s instrument tie
CLS
cargo loading system
CMCF
central maintenance computing function
CMF
communication management function
DGA
data gathering application
CMSC
common motor start controller
DH
decision height
DLDB
data link data block
DLNA
diplexer low noise amplifier
DLODS
duct leak overheat detection system
DME
distance measuring equipment
CNCL
cancel
COMM
communication
CONV
converter
CP
control panel
CPCS
cabin pressure control system DMM
data memory module
CPL
continuous parameter login
DMS
debris monitoring system
CPM
crash protected memory
DPCT
differential protection current transformer
CRC
cyclic redundancy check DU
display unit
CRES
corrosion resistant steel
2
E EAI
engine anti ice
EBA
electric brake actuator
EBAC
electric brake actuator controller
EBCU
electric brake control unit
EBPSU
electric brake power supply unit
ECB
electronic circuit breaker
ECS
environmental control system
ECU
electronic control unit
ECV
economy cooling valve
EDP
engine driven pump
EDW
electronically dimmable window
EE
electronic equipment
EEC
electronic engine control
EFB
electronic flight bag
EFIS
electronic flight instrument system
EFIS/DSP electronic flight instrument system/ display control panel EGM
ethernet gateway module
EGT
exhaust gas temperature
EHSV
electro-hydraulic servo valve
EHU
engine health monitoring
EICAS
engine indicating and crew alerting system
ELB
electronic log book
ELCC
electrical load control contactor
ELCF
electrical load control function
ELCU
electrical load control unit
Rev 1.0
Abbreviations and Acronyms FRIV
fuel return isolation valve
FRTT
fuel return to tank
FRTV
fuel return to tank valve
FSM
file server module
FTE
fixed trailing edge
flight controls electronics
ft
feet
FCM
flight control module
FWD
forward
FCOM
flight crew operations manual
G
ELT
emergency locator beacon
FAR
Federal Aviation Regulation
EMDP
electric motor-driven pump
FBW
fly by wire
FC
flight controls
FCAC
forward cargo air conditioning
FCE
EMER
emergency
EMI
electromagnetic interference
EMP
electric motor pump
EMU
engine monitoring unit
ENG
engine
EP
external power
FCP
fuel control panel
EPAS
emergency power door assist system
FCV
flow control valve
FDAS
flight deck access system
GAL
gallon
GATU
galley auto transformer unit
GBAS
ground based augmentation system
GBST
ground based software tool
EPC
external power contactor
EPCS
electronic propulsion control system
FDEVSS
flight deck entry video surveillance system
EPGSS
electrical power generation and start system
FDH
flight deck handset
FDR
flight data recorder
GCB
generator control breaker
EPR
engine pressure ratio
FDS
fuel density sensor
GCU
generator control unit
ERS
earth reference system
FFM
force fight monitor
GFI
ground fault interrupter
ESIC
electrical system indication and control
FHS
fuel height sensor
GG
graphics generator
FIT
first officer instrument tie
GLS
GNLS landing system
ETA
estimated time of arrival
FLCH
flight level change
GNR
generator neutral relay
ETOPS
extended twin engine operations
FMF
flight management function
GNSS
global navigation satellite system
EU
electronic unit
FMU
fuel metering unit
GPM
EVS
enhanced vision system
FMV
fuel metering valve
general processing module
FO
first officer
GPS
global positioning system
FOD
foreign object debris
GPWS
ground proximity warning system
fahrenheit
FOHE
fuel oil heat exchanger
GRD
ground
flight director
FOX
fiber optic translator
GRS
Federal Aviation Administration
FPA
flight path angle
galley refrigeration system
FQDC
fuel quantity data concentrator
G/S
glide slope
GSE
fuel quantity indicating system
ground support equipment
GWDU
galley waste disposal unit
F F F/D FAA FAC
final approach course
FAD
forward access door
FQIS
FADEC
full authority digital engine control
FQMS
fuel quantity management system
FR
flight recorder
Rev 1.0
3
Abbreviations and Acronyms H
IGV
inlet guide vane
LOCI
ILS
instrument landing system
loss of conditioned air inflow
LPC
low pressure compressor
HA
hosted application
HBB
hot battery bus
in
inches
LPT
low pressure turbine
HCM
hydraulic control module
Inst
instruments
LPTACC
HDD
head down display
INV
inverter
low pressure turbine active clearance control
intermediate pressure compressor
line replaceable module
high efficiency particulate air
IPC
LRM
HEPA
LRRA
low range radio altimeter
HF
high frequency
IRS
inertial reference system
LRU
line replaceable unit
HIRF
high intensity radiated field
IRU
inertial reference unit
LSAP
ISFD
integrated standby flight display
loadable software airplane part
LTB
left tie bus
LVDT
linear variable differential transformer
HLF
high lift function
HMU
hydromechanical unit
HP
high pressure
HPA
hectopascal
HPC
high pressure compressor
IV
HPSOV
high pressure shutoff valve
J
HPT
high pressure turbine
HPTACC
high pressure turbine active clearance control
K
HPU
HUD projector unit
KCAS
knots calibrated airspeed
hr
hours
kg
kilogram
HUD
head up display
kVA
kilovolt-ampere
HVDC
high voltage direct current
L
HYDIF
hydraulic interface function
ICAO ICS
integrated surveillance system
ISSPU
integrated surveillance system processor unit
left
lb
pounds
LAN
local area network
integrated approach navigation
LCD
liquid crystal display
LE
leading edge
International Civil Aviation Organization
LED
light emitting diode
LGA
landing gear actuation
Li-Ion
Lithium Ion
integrated cooling system
IDN
isolated data network
LNAV
lateral navigation
IGB
intermediate gearbox
LOC
localizer
Rev 1.0
M
isolation valve
L
I IAN
ISS
m
meters
MAC
mean aerodynamic chord
MB
marker beacon
MBR
main battery relay
MC
motor controller
MCD
magnetic chip detector
MCDF
maintenance control display function
MCP
mode control panel
MD&T
master dim and test
MEDC
main engine data concentrator
MES
main engine start
MFD
multi function display
MFK
multi function keypad
MFP
main fuel pump
MG
main gear
MIC
microphone
ML
maintenance laptop
MLA
maneuver load alleviation 4
Abbreviations and Acronyms PECS
power electronics cooling system
PFCF
primary flight control function
PFD
primary flight display
PFPS
propulsion fire protection system
PIDS
primary ice detection system
overheat detection system
PMA
permanent magnet alternator
OEA
oxygen enriched air
PMG
OFAR
overhead flight attendant rest
permanent magnet generator
POR
point of regulation
PPDS
primary power distribution system
PPRV
positive pressure relief valve
PRSOV
pressure regulating and shutoff valve
PRV
pressure regulating valve
PSI
pounds per square inch
PSU
passenger service unit
PTT
push to talk
PWS
predictive windshear system
OBEDS
onboard Boeing electronic distribution system
OBS
observer
ODLF
onboard data load function
maintenance terminal function
ODMS
oil debris monitoring system
MTOW
maximum takeoff weight
ODN
open data network
MTW
maximum taxi weight
ODS
MLG
main landing gear
MLW
maximum landing weight
MMEL
master minimum equipment list
MSD
mass storage device
MTF
N N1
fan and low pressure compressor reference OFCR
overhead flight crew rest
N2
high pressure compressor reference
OFV
outflow valve
NBPT
no break power transfer
OHMF
onboard health management function
ND
navigation display OJMC
override jettison motor controller
OSM
onboard storage management
NEA
nitrogen enriched air
NG
nose gear
NGS
nitrogen generation system
NGV
OSMF
onboard storage management function
OVHT
overheat
nozzle guide vane
NIM
network interface module
NLG
nose landing gear
NM
nautical miles
No.
number
PA
passenger address
NPRV
negative pressure relief valve
PACI
passenger address and crew interphone
NVM
non volatile memory
PAS
NWS
nose wheel steering
passenger address system
R
NWW
nose wheel well
personal breathing equipment
R
right
O O/J
override/jettison
O2
oxygen
OAT
outside air temperature
Rev 1.0
P Q
PBE
QRH
quick reference handbook
PCM
power conditioning module
R/T-I/C
receive/transmit intercomm
pcu
power control unit
RA
radio altimeter
PDHA
power distribution hosted application
RA
resolution advisory
RAF
ram air fan
PDOS
power door opening system
RAT
ram air turbine 5
Abbreviations and Acronyms RCP
refuel control panel
SSR
solid state relay
TPR
turbofan power ratio
RCVR
receiver
STA
station
TR
thrust reverser
RDC
remote data concentrator
Stdby
standby
TRA
thrust resolver angle
REV
revision
TRAS
RFMC
ram fan motor controller
T
thrust reverser actuation system
RGCU
RAT generator control unit
TRU
transformer rectifier unit
T/R
thrust reverser
TTP/C
TA
traffic advisory
time triggered protocol/ critical
TAC
thrust asymmetry compensation
TWLU
terminal wireless LAN unit
RIPS
recorder independent power supply
RJCT
reject
RPDS
remote power distribution system
TAI
thermal anti ice
TAT
total air temperature
RPDU
remote power distribution unit
TAWS
terrain awareness warning system
RPM
revolutions per minute
TB
transient bleed
RTB
right tie bus
TBV
transient bleed valve
RTO
refused takeoff
TCAS
RVDT
rotary variable differential transformer
traffic collision avoidance system
TCB
thermal circuit breaker
TCM
thrust control module
V
volts
TCMA
thrust control malfunction accommodation
VAC
volts alternating current
VBV
variable bleed valve
TCP
tuning control panel
VCD
vortex control device
TCS
temperature control system
VDC
volts direct current
TCV
temperature control valve
VDL
VHF data link
VF
variable frequency
VFSG
variable frequency starter generator
RWS
reactive windshear system
S
U UL
uplink
ULD
underwater locating device
UV
ultraviolet
V
SAGB
step aside gearbox
SATCOM
satellite communication
SDM
speaker drive module
SELCAL
selective call
TE
trailing edge
SMT
software maintenance tool
TERR
terrain
TEVC
trailing edge variable camber
VHF
very high frequency
VIGV
variable inlet guide vane
TFC
traffic
VNAV
vertical navigation
VOR
VHF omnidirectional range
SOV
shutoff valve
SPDS
secondary power distribution system
TGT
turbine gas temperature
SPDU
secondary power distribution unit
Ti
titanium track lock
voltage regulator
start power unit
TL
VR
SPU
thrust lever angle
vertical speed
start power unit breaker
TLA
VS
SPUB
thrust management function
variable stator vanes
start power unit contactor
TMF
VSV
SPUC
VSVA
SSPC
solid state power controller
variable stator vane actuator
Rev 1.0
TOGA
takeoff / go-around
6
Abbreviations and Acronyms W WBL
wing buttock line
WELS
wireless emergency lighting system
WIPCU
wing ice protection control unit
WIPS
wing ice protection system
WL
water line
WWFDS
wheel well fire detection system
WXR
weather radar
X Y Z ZCU
zonal control unit
ZMU
zone management unit
Rev 1.0
7