544857_Door Operator AMD - 2 Speed Side Opening.pdf

Product instruction

Door operator: AMD

2-speed for side-opening installations

PFM8-629 63113-528 (R0) 2001-01-12

AMD door operator: 2-speed Product Instruction

Checked by: R. Hund, J. Krause Approved by: D. Baker

Issue

Date

R0

1/2001

Description of Change First publication

Ref. PCR

Approved by Don Baker

© 2001 KONE Inc. Unpublished work. All rights reserved. No portion of this volume may be reproduced or used in any manner without written permission from KONE Inc. Due to our policy of continuing improvement, we reserve the right to alter design and specification without prior notice. The right to make changes to product design and material used, without notice, is reserved. All hardware and software referenced in this publication and/or used in conjunction with equipment described herein is the exclusive property of KONE Corporation whether or not protected by U.S. and/or International Trademark, Copyright and/or Patent Laws.

© 2001 KONE Inc. All rights reserved.

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DOOR OPERATOR: AMD 2-speed for side-opening installations Safety

4

Equipment description

5

Installation

Installing AMD car door hanger/header/transom . . . . . . . . . . . . . . . . Leveling AMD car door hanger assembly . . . . . . . . . . . . . . . . . . . . . Installing AMD door operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking distance between AMD rail track & PE-4 rail track . . . . . . Installing car door panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting car door panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting eccentrics on car door hangers . . . . . . . . . . . . . . . . . . . . . . Wiring & installing car door contacts . . . . . . . . . . . . . . . . . . . . . . . . Checking door contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing AMD clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking & adjusting

Setting car door hanger & clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting coupler ramp: if required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking door bumper setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring AMD door operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking door speed dipswitch settings . . . . . . . . . . . . . . . . . . . . . Running learn trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking door closing force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Verifying distances between clutch & door drive rollers . . . . . . . . . Checking running clearance between clutch & door drive rollers . .

Diagnostics

Electronic assembly layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface between door operator & car panel connection board . . . Supervision functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing PC control board assembly . . . . . . . . . . . . . . . . . . . . . . Starting up door operator: after replacing door operator parts . . . .

Replacement parts

6 7 8 9 11 12 13 14 16 17 19 20 21 22 26 29 30 32 34 37 38 44 46 48

AMD door operator /Car hanger assembly: side-opening, 2-speed . 50 AMD door operator /Car hanger assembly: side-opening, 2-speed 51


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Safety Participate in the success of the installation of door equipment know the safety hazards related to any procedure, know what equipment has been specified for each specific contract, and know what tools and materials you should plan to have available beforehand.

019 (2/97)

➠ Wear safety glasses or goggles when using power tools.

➠ When working on the car canopy, always

be aware of where the sides of the car are located.

➠ If step ladders are used, always support step ladder feet.

➠ Use properly grounded cords and power equipment (ground fault circuit interrupters).

➠ Make sure hoistways and work areas are adequately lighted.

➠ Make sure there are proper clearances in hoistway between the car and other devices.

051 (2/97)

F606-002 (9/95)

Recommended tools & materials Pre-arrange to have the following available. ✔ Combination wrenches 13 mm & 17 mm ✔ Ratchet & extension ✔ 13 mm & 15 mm sockets ✔ Socket head wrenches (Allen keys) 4 mm, 5 mm & 6 mm ✔ Screwdrivers (flat & phillips) ✔ 12 inch (minimum) socket extension ✔ Level ✔ Metric tape measure ✔ Door pressure gauge 627-001 (1/2001)


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Equipment description

AMD DOOR OPERATOR

Before you can successfully install the car door equipment for the AMD door operator, compare the items received with the items listed on the shipping bill. The following items and their components should be accounted for before beginning car door installation.

AMD door operator has the following operations and features:

■ AMD rail (1) ■ AMD door operator (2) ■ Clutch (3) ■ Door contacts (4)

❏

Permanent magnet DC-motor with reduction gear

❏

Linear tooth belt drive mechanism

❏

Mechanical clutch

❏

Electronically controlled closing force limiter

❏

Continuous position & speed feedback

❏

Close end position switch 627-002 (5/00)


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Checking dimension from car sill to bottom of door track

Installing AMD car door hanger/header/transom

Dimension from car sill to bottom of door track is height of doors plus 2-13/16 inches [71 mm]. On 7 foot doors, dimension from car sill to bottom of door track is 86-13/16 inches [2205 mm]. Use gauge stick or story pole to check dimension.

Checking platform & cab BEFORE installing AMD car door hanger/header/transom, verify platform is level and cab is plumb. Only adjustment is leveling the track.


627-003 (1/2001)

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Leveling AMD car door hanger assembly

3. Check dimension between sill and bottom of door track. Dimension from car sill to bottom of door track is height of doors plus 2-13/16 inches [71 mm].

* 1. Use 2-foot level (1) to verify AMD car door hanger assembly is level.

➤ For 7 foot doors, dimension from car sill to bottom of door track is 86-13/16 inches [2205 mm].

2. If AMD car door hanger assembly is NOT level. ➤ Loosen three bolts (2) in keyslots.

CAUTION:

➤ Use slots (3) to level AMD car door hanger assembly.

Do not lubricate door track or door track rollers. Some new door track rollers might squeak, but they will quiet down after running for a while. Corrective action for a squeaking roller is to wipe down door track with a dry cloth to remove any foreign material.

➤ Tighten bolts (2) in keyslots.

627-004 (1/2001)

Leveling side-opening AMD rail: 2-speed


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Installing AMD door operator *

1. Align holes in bottom of AMD door operator (3) with four bolts (4) in AMD car door hanger assembly (5).

CAUTION: Hardware for installing and adjusting AMD door operator is METRIC.

2. Secure AMD door operator (3) with nuts (6) in four places. 3. Secure AMD door operator (3) to header (2) with three low-head socket screws (1).

Remove three low-head socket screws (1) from header (2) before installing AMD door operator.

627-006 (1/2001)

Installing side-opening door operator on AMD rail track with 4 bolts

Securing side-opening door operator to header with three low-head socket screws (7).


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Checking distance between AMD rail track & PE-4 rail track

Checking motor clearance Make sure motor (1) is centered in door operator cutout (2). 627-008 (5/00)

* 1. Check dimension A between AMD rail track and PE-4 rail track. Dimension A should be 4-3/4 inches [121 mm].

2. If dimension A is not 4-3/4 inches [121 mm], verify cab is plumb. 627-007 (1/2001)


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PFM8-629 (R0) 2001-01-12


Verifying hanger bolt plates on hoistway door hanger Hanger bolt plates (1) are required on hoistway door hangers (2). 1. Verify hanger bolt plates (1) are installed on hoistway door hangers (2). 2. If hanger bolt plates ARE NOT installed. ➤ Remove door hanger bolt (3). DO NOT remove more than one door hanger bolt at a time. ➤ Install hanger bolt plate (1) on hoistway door hanger (2). ➤ Reinstall door hanger bolt (3). ➤ Repeat procedure for each door hanger bolt. 627-009 (5/00)


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PFM8-629 (R0) 2001-01-12


Installing car door panels Make sure hanger bolt plates (1) are installed on car door hangers (2) before installing car doors. 3. Slide flat mounting bar (4) into top slot (5) of door panel (3) until mounting bar (4) hits stop (6) in slot of door panel (3).

1. Slide car door hanger (2) into fully open position. 2. Set door panel (3) into door opening on top of sill.

4. Tighten bolts (7) to secure doors. 627-010 (5/00)

Installing side-opening car door panels


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Adjusting car door panels *

1. Move door hanger(s) (1) to fully closed position against bumper (2). 2. Secure door hanger(s) (1) with wire-tie (3). Leading edge of door panel must make complete contact with strike jamb of sideopening door. 3. Adjust doors until upper and lower leading edge of door panel makes contact with strike jamb. If necessary, add shims between door and hanger bolt plate. 4. Verify door gib to sill clearance is 3/16 inch [5 mm]. 627-011 (1/2001)

Checking side-opening operation - Top and bottom of doors must contact strike jam


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PFM8-629 (R0) 2001-01-12


Setting eccentrics on car door hangers

Verifying running clearance From inside car, verify gap between returns and door panels is 1/4 inch [6 mm]. If necessary, adjust door panel until gap is 1/4 inch [6 mm]. Verify gap between transsom and top of door is 1/4 inch [6 mm].

1. Verify gap between eccentric roller (1) and rail (2) is 1/64 inch [0.3 mm]. 2. Open and close doors to verify clearance is consistent.

627-012 (5/00)

3. If eccentric roller (1) needs adjustment, loosen nut (3) and use allen wrench to turn roller shaft (4), 627-013 (1/2001)


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PFM8-629 (R0) 2001-01-12


Wiring & installing car door contacts *

1. Move car door hanger(s) into open position. 2. Loosen 4 screws (1) and remove cover (2).

3. Route connector (3) on door contact cable (4) through grommet (5) on door operator. 4. Attach Molex connector (3) to Molex connector (6) on door operator. 5. Secure ground wires (7)(8) under screw (9).


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PFM8-629 (R0) 2001-01-12


6. Route other end of door contact cable (4) down through opening in header/transom and through grommet (10) in AMD rail.

7. Attach door contacts and bracket (11) on AMD rail with screws (12). 8. Make sure door contacts and bracket (11) are level and plumb. CAUTION: Do not overtighten door contact screws. Door contact housings are made of plastic material. 9. Attach wires to side-opening door contact (13). ➤ Install green/yellow ground wire (14) from door contact cable (4) under ground screw (15). ➤ Install wire (16) from door contact cable (4) in top connector on door contact (13).

Wiring car door contacts - side-opening door

➤ Install wire (17) from door contact cable (4) in bottom connector on door contact (13). 627-014 (1/2001)


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PFM8-629 (R0) 2001-01-12


Checking door contacts *

1. When door lock pins (1) are JUST touching door contacts (2), verify measurement A between door hanger (3) and bumper (4) is 1/8 inch [3 mm]. 2. If measurement A is not 1/8 inch [3 mm], ➤ Loosen screws (5) ➤ Move bracket(s) (6). 3. Recheck measurement A. 627-015 (1/2001)

Side-opening car door contacts


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PFM8-629 (R0) 2001-01-12


Installing AMD clutch AMD clutch is installed on belt fixing (1) and car door hanger (2). 1. Attach AMD clutch (3) to car door hanger (4) with screw (5). 2. Install screws (6)(7)(8) in AMD clutch (3) on car door hanger (2). 3. Align flats on belt fixing (1) with rectangular opening (4) on clutch (3).

4. Attach belt fixing (1) to clutch (3) with screw (9). ➤ Screw (9) is socket head cap screw with the flatest head. 5. Starting with screw (5), tighten all screws. 627-016 (5/2000)


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PFM8-629 (R0) 2001-01-12


Blocking AMD clutch open... If necessary to move car with NO POWER to door operator, block AMD clutch open as follows. 1. Remove screw (1) from parking position on clutch. 2. Open clutch vanes and install screw (1) in lock position hole (2). 629-006 (1/2001)


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PFM8-629 (R0) 2001-01-12


Setting car door hanger & clutch CAUTION: If door hanger and top of clutch (1) are plumb, the clutch will hit PC board cover. 1. Check door hanger and clutch (1) with level. 2. If car door hanger and clutch (1) ARE NOT 1/16 - 1/8 inch [1.5 - 3 mm] out of plumb towards hoistway entrance: ➤ Add or remove shims (5) between door and pendant bolt plate (6). ➤ Bend shims (5) over. Clutch vanes (3) must be plumb, when body of clutch (1) is 1/16 - 1/8 inch [1.5 - 3 mm] out of plumb.

3. Make sure clutch vanes (3) are plumb. If necessary, loosen bolts (4) to adjust clutch vanes. 629-008 (1/2001)


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PFM8-629 (R0) 2001-01-12


Adjusting coupler ramp: if required Coupler ramp (1) determines when coupler latch (2) starts to open as car door is closing. 1. If coupler latch (2) DOES NOT open. ➤ Coupler latch (2) cannot open because hoistway door is already closed. ➤ Move coupler ramp (1) in door open direction. 2. If hoistway door IS NOT locked, and car door is closed. ➤ Hoistway door latch does not lock, because of closing force, wind or dirt in sill. ➤ Move coupler ramp (1) in door close direction. 627-017 (5/2000)


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Checking door bumper setting 1. Move car doors to completely open position. 2. Make sure door bumper (1) is touching door stop (2). 3. If door bumper (1) IS NOT touching door stop (2) with car doors completely open: ➤ Loosen socket head cap screw (3). ➤ Move door bumper (1) until it is against door stop (2). ➤ Tighten socket head cap screw (3). 629-007 (1/2001)


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PFM8-629 (R0) 2001-01-12


Wiring AMD door operator ■

Wire AMD door operator to CPCB: traction

■

Wire AMD door operator to CPCB: hydro

WIRE AMD DOOR OPERATOR TO CPCB: TRACTION 1. Unroll electrical harness on back of door operator. 2. Route end of electrical harness through header and into car return panel.

6. Verify jumpers J1 (7) and J2 (8) are set on pins for AMD door operator. 7. Verify jumper J3 (9) is on pins for SDRV.

3. Attach cable connector (1) to terminal block TB13 (2) on car panel connection board, CPCB. 4. Connect wires (3)(4) for AMD door contacts (gate switch) to car panel connection board, CPCB.

8. Install jumpers (10)(11) on Front Door Close Limit and Rear Door Close Limit terminals. 627-019 (1/2001)

5. Attach ground lug (5) from electrical harness to grounding screw (6) on car return panel. Refer to wiring diagrams for additional information on wiring to car panel connection board, CPCB.

Verifying jumpers are set for AMD door operator on car panel connection board: traction


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PFM8-629 (R0) 2001-01-12


Wiring AMD door operator to car panel connection board in car return panel: traction


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PFM8-629 (R0) 2001-01-12


WIRE AMD DOOR OPERATOR TO CPCB: HYDRO 1. Unroll electrical harness on back of door operator.

7. Verify jumper JP5 (9) is on pins for SDRV. 8. Install jumpers (10)(11) on Front Door Close Limit and Rear Door Close Limit terminals.

2. Route end of electrical harness through header and into car return panel. 3. Attach cable connector (1) to terminal block TB13 (2) on car panel connection board, CPCB. 4. Connect wires (3)(4) for AMD door contacts (gate switch) to car panel connection board, CPCB.

9. Verify service tool parameter, Invert door limits, is set for AMD door operator. ● Under Option Adjust select Change Variables. ● Under Change Variables select Door. ● Under Door select an AMD setting ➤ 0 = WG

5. Attach ground lug (5) from electrical harness to grounding screw (6) on car return panel.

➤ 1 = F door AMD ➤ 2 = R door AMD

Refer to wiring diagrams for additional information on wiring to car panel connection board, CPCB.

➤ 3 = F & R door AMD 627-020 (1/2001)

6. Verify jumpers JP1 (7) and JP2 (8) are set on pins 1 and 2 for AMD door operator.

Verifying jumpers are set for AMD door operator on car panel connection board: hydro


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PFM8-629 (R0) 2001-01-12


Wiring AMD door operator to car panel connection board in car return panel: hydro


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PFM8-629 (R0) 2001-01-12


Checking door speed dipswitch settings

CAUTION: If necessary to run door operator with cover (2) removed, make sure four screws (1) are tightened down. If four screws (1) are not tightened down, clutch can be damaged.

1. Loosen four screws (1) and remove cover (2). 2. Check dipswitch setting for switches SP0 and SP1. Speed 1 is minimum setting. Speed 4 is maximum setting.

627-018 (5/2000)

3. Determine correct door speed for job. For information on door speeds, door weights and finish, refer to tables titled: SPEED SETTINGS: APD STAINLESS or PAINTED DOORS & SPEED SETTINGS: APD BRONZE DOORS.

4. Use chart on PC board, to set switches SP0 and SP1 to speed 3 or 4. LEDs H4 and H5 show status of dipswitches S1/SP 0 and S1/SP 1. If dipswitch S1/SP 0 is ON, LED H4 is lighted.

Switch is "ON" when pushed to the top or ON position. Speed 1 is minimum setting, and speed 4 is maximum setting. © 2001 KONE Inc. All rights reserved.

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PFM8-629 (R0) 2001-01-12


See speed setting tables for maximum speed setting, corresponding speed, and maximum door closing speed allowed by 2000 A17.1 Code. Speed settings are for 2-speed side-opening doors only.

Speed settings (mm/sec) APD stainless or painted doors Opening height

Max setting

Setting speed

Speed settings (mm/sec) APD bronze doors

.

Code Max speed

Opening height

Max setting

48-inch opening width

Setting speed

Code Max speed

48-inch opening width

84 in.

3

248

315

84 in.

3

248

288

90 in.

3

248

306

90 in.

3

248

279

96 in.

3

248

297

96 in.

3

248

271

102 in.

3

248

290

102 in.

3

248

264

108 in.

3

248

282

108 in.

3

248

257

F629-T01 (9/2000)

F629-T02 (9/2000)

If any doors other than APD stainless, painted or bronze doors are used, the maximum closing speed (mm/sec) must be calculated using the following formula. The m is the weight, in pounds, of all car door panels plus the weight, in pounds, of the heaviest set of landing doors.

2 0 M a x im u m

c lo s e s p e e d = 1 0 0 0 X

m 2 .2

+ 3 0

F 6 2 7 -0 5 0 (4 /0 0 )

Other speed settings: Speed settings one and two are also available and will have the following closing speeds: Speed 2 196 mm/sec Speed 1 160 mm/sec F627-025 (9/2000)


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AMD door operators with 12 inch [305 mm] transoms: After routing electrical harness from AMD door operator, install wire cover box (1) to protect wires between door operator and header. ■ Side-opening AMD door operators

➤ AMD wire cover box (1) replaces cover plate at this location ➤ Attach AMD wire cover box (1) to transom with TEK screws ■ Center-opening AMD door operators

➤ AMD transom box base cover (2) replaces cover plate at center location ONLY. ➤ Align holes and attach wire cover box (1) to transom box base cover (8) with self-tapping screw. ➤ Attach other end of wire cover box (1) to canopy with TEK screw. 627-021 (1/2001)


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Running learn trip

9. Drive door in CLOSE direction with TEST/DRIVE button (4) until doors are completely closed. Sometimes OPEN direction button is used to drive 1. Verify S1 dipswitches PC1, PC2, MSE1 and MSE2 door closed the FIRST time. Reference switch LED, are in ON position. H20 (5) is lighted when doors are completely closed. 2. Verify S1 dipswitches OFL and RAIL1 are in OFF 10. If motor was running in wrong direction, the position. electronics corrects motor rotation and resets itself. 3. Set S1 dipswitches SPO and SP1 to door speed. 11. Use TEST/DRIVE button (4) to open doors. Run For additional information on setting door doors open until the door stops against door stop. speed dipswitches, refer to section titled: Checking door speed dipswitch settings.

12. Cycle doors fully open and closed until LED H21 (3) turns off. LED H21 should turn off after no more than five cycles.

4. Set S2 dipswitch REOP to ON position. 5. Set S2 dipswitch OPEN BUTT. to OFF position.

13. Turn RUN/TEST switch (1) back to RUN position for normal operation.

6. Use screwdriver to set RUN/TEST switch (1) to TEST.

14. Set door closing force between 20 and 30 lbs. [88 135 N].

7. Turn power ON. 8. Press and release learn button (2) on PC board after power up. LED H21 (3) should turn on.

For additional information, refer to section titled: Checking door closing force.

TEST/DRIVE button (4) has an OPEN direction button and a CLOSE direction button.


627-022 (1/2001)

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Checking door closing force *

The following describes the adjustment procedure used to set door closing force.

2. Back-off gauge until the door starts moving. Read pounds of force (2) on gauge and record the results.

Minimum door closing force is 20 lbs. Maximum door closing force is 30 lbs.

3. Allow the doors to open and close several times.

1. To check door pressure, physically stall the door at the midpoint in the closing direction. Then, place the rubber end of a pressure gauge (1) on the edge of the power-driven car door (3).


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4. Physically stall the doors again in the closing direction and re-check the door closing force with the pressure gauge.

PFM8-629 (R0) 2001-01-12


5. If required, adjust door closing force. ■

Remove PC board cover on door operator.

■

Use close force potentiometer (4) to adjust closing force. ➤ Turn close force potentiometer (4) CLOCKWISE to INCREASE door closing force. ➤ Turn close force potentiometer (4) COUNTERCLOCKWISE to DECREASE door closing force. F606-049 (1/2001)


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Verifying distances between clutch & door drive rollers 1. Make sure clutch opens and closes properly. 2. Measure distance (A) between clutch vanes (1) with car door fully closed and clutch fully picked. 3. Use formula to calculate distance (B). B = A minus 3-3/4 inches 2 4. Move car down until clutch is at hoistway door sill (2). 5. Use a tri-square (3) and pencil to mark distance between clutch vanes (1) on hoistway sill (2). Clutch must be fully picked. 6. Move car down until TOP of car header (4) is LEVEL with hoistway door sill (2). Marking distance (A) between clutch vanes on hoistway sill with pencil 7. Using a tri-square (3) and scratch awl, transfer pencil marks from hoistway door sill (2) to top of car header (4).

Transferring pencil marks on hoistway sill to scribe marks on header © 2001 KONE Inc. All rights reserved.

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8. Using dimension for distance (B) from calculation and measuring inside distance (A), scribe a mark for distance (B) on header. 9. Move car until car header (4) is LEVEL with drive rollers (5 and 6) 10. Loosen two screws (7) to set door drive roller (5) to distance (B). IMPORTANT. Distance from front of door drive roller (5) to back of door drive roller (6) MUST BE 3-3/4 inches [95 mm]. 11. Set distance from front of door drive roller (5) to back of door drive roller (6) to 3-3/4 inches [95 mm]. If necessary, loosen screw (8) to set distance. 12. Measure distance (C) between door drive roller (6) and clutch vane (1). If distance (C) DOES NOT equal distance (B), check calculation made for distance (B) in a previous step. 13. Use marks on car door header (4) to set all remaining door rollers at each landing which will ensure the 3-3/4 inches [95 mm] dimension.

Setting door rollers to dimension (B) and (C)

IMPORTANT. Verify ALL door drive roller setscrews are tight. 627-023 (1/2001)


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Checking running clearance between clutch & door drive rollers 1. Remove screw (1) from parking position on clutch. 2. Open clutch vanes and install screw (1) in lock position hole (2). 3. Run car on inspect and check running clearance between clutch and door drive rollers at each floor. 4. After checking running clearance, remove screw (1) from lock position hole (2) and reinstall in parking position hole. 627-024 (1/2001)


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Adjusting door drive rollers 1. After clutch is installed, make sure there is 3/8 inch [10 mm] clearance between front of door drive rollers (1) and edge of platform. 2. If adjustment is necessary, loosen setscrews (2) and adjust door drive rollers (1) in or out. 3. IMPORTANT. After adjusting, verify setscrews (2) are tight. 627-025 (1/2001)


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PFM8-629 (R0) 2001-01-12


Diagnostics Situation Before performing any diagnostics

Door operator does not start learning drive

Door does not move at all.

Door not moving

Door does not open

AMD door operator - Diagnostics Cause

Power failure

Determine cause

Correction

Verify main elevator disconnect is on. Make sure 115 VAC fuse protecting power to door operator and other functions IS NOT open

Turn on main elevator disconnect or replace open fuse.

Check LED's H22 and H23 are lit according to supply voltage.

Turn on main elevator disconnect or replace open fuse.

Check fuse F1 on door control board.

Replace fuse once. If fuse burns out again, replace door control board.

Check low volt indicator LED H18.

Change transformer.

Check power supply wiring.

Connect plugs properly.

Closing force limit too low.

Turn CLOSE FORCE potentiometer slightly clockwise to increase force.

Encoder, motor or bad contact in reference

Replace faulty component.

Motor not running on open/close command

Verify motor wires are connected (plug X4). Verify control panel is giving an Open or Close command (16-17/X1) LED H1, H2.

Connect unplugged wires.

Motor temperature too high.

LED H21 flashes (except during startup).

Let motor cool down. If motor gets hot again look for mechanical obstructions and remove them.

Check STATUS LED H21. Check for high friction when door is moved manually.

Switch operator power OFF then ON. Replace board if it still flashes.

Door is stuck mechanically.

Open door with emergency door key and move door manually.

Adjust door mechanics

Verify door control board is receiving open\close commands and verify reference switch signal.

View LED's H1 and H2 for open\close View LED H20 for reference switch.

Door control board does not receive an open command

Verify open Command LED H2 is lit when an active open command is present (low).

Close command (LED H1,17/X1) is not active (LOW). Close command overrides an open command. Landing door lock is jammed. Door does not close

Door control board does not receive a close command.

Free landing door lock. Verify Close command LED H1 (17/X1) is lit when an active close command is present (LOW).

Closing force may be too low (or friction too high).

Turn CLOSE FORCE potentiometer slightly clockwise to increase force.

F627-T01 (5/00)


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PFM8-629 (R0) 2001-01-12


Electronic assembly layout

Plug description ➤ Standard I/O, X1, (1) Other end attaches to terminal block TB13 on car panel connection board, CPCB ➤ Extended I/O, X2, (2) Other end attaches to terminal block TB13 on car panel connection board, CPCB ➤ Motor, X4, (3) ➤ Transformer secondary winding, X6, (4) ➤ Transformer primary winding, X5, (5) ➤ Motor encoder, X10, (6) ➤ Board line in, X19, (7) Other end attaches to terminal block TB13 on car panel connection board, CPCB ➤ Test drive button, X40, (8) ➤ Wires from Run/test switch cable (9): one wire to GND on X1, one wire to SD on X1 627-026 (1/2001)


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PFM8-629 (R0) 2001-01-12


Interface between door operator & car panel connection board The following provides information about interfaces between the AMD door operator and the car panel connection board (CPCB). ■ Power supply ■ Safety Circuit ■ Interface LEDs ■ Close force potentiometer ■ Open / close commands ■ Service drive command ■ Speed selection inputs ■ Nudging command ■ Open and Close end outputs ■ Dipswitches

POWER SUPPLY ➤ AMD drive 2 has automatic line voltage detection. During power up, it detects applied voltage and switches transformer to appropriate winding. ➤ Recommended fuse is 6A for 115125VAC

Connector X19 on door operator PC board

➤ Line in supply is connected to Phoenix connector (1) Refer to harness wiring diagram for wiring information.

SAFETY CIRCUIT ➤ Door contact wires are prewired to a Molex plug (2) ➤ Safety contact ratings: Min. 5VDC Max. 250VAC 627-027 (5/2000)

Molex plug for door contact wires


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PFM8-629 (R0) 2001-01-12


INTERFACE LED'S AMD door operator PC board: Interface LED’s

N/C = No Connection

Name

LED Label

LED illuminated if:

Close

H1

Close command on

Open

H2

Open command on

Open End

H13

Door is in open end position

Reopen

H17

Re-open NO contact closed

Service drive

H3

Elevator service drive is active: test mode

PC out

NA

NA

Limit in

NA

NA

+24V Extern

H26

External +24VDC available

Speed 0

H4

Speed level 0 is selected

Speed 1

H5

Speed level 1 is selected

Nudging

H6

Nudging command on

Close end

H12

Door is in close end position

SE out

NA

NA

POS. out

H16

Door open > 31-1/2 inches [800mm]

F627-T05 (4/00)

AMD door operator PC board: LED’s Voltage selection LED’s Name

LED Label

LED illuminated if:

LED LO

H23

Line voltage selected = 115V

LED HI

H22

Line voltage selected = 115V

Miscellaneous board LED’s 5V power

H18

Board powered (5V)

Watch dog

H19

Blinking or lighted: µP-defect

Status

H21

Lighted during start up and learning Blinking if fault is detected

24V Power

H24

Power supply for door protective devices is ON

F627-T06 (4/00)


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PFM8-629 (R0) 2001-01-12


CLOSE FORCE POTENTIOMETER ➤ Turn close force potentiometer (4) clockwise to increase closing force ➤ Close force range is minimum of 20 ft lbs [89 N] and maximum of 30 ft lbs [133 N]

OPEN & CLOSE COMMANDS

Open & Close commands

A close command must always be active during elevator movement. ➤ When inputs 16 and 17 are LOW, door operates in slow speed mode. Door moves in close direction at nudging speed. ➤ In slow speed mode, closing force reopen is working normally. ➤ At any time, command can be set to hold door opened or closed. Additional power consumption is approximately 10W, and does not overheat motor or electronics.


16-Open

17-Close

Door function

L

H

Door opens or stays open

H

L

Door closes or stays closed

L

L

Door closes with nudging speed

H

H

Door stops, no motor force

F627-T08 (4/00)

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PFM8-629 (R0) 2001-01-12


SERVICE DRIVE COMMAND ➤ When service drive RUN/TEST switch (5) is set to TEST position, door operates in service drive mode. Open and close commands from car panel connection board are disabled.

➤ RUN/TEST switch must be in RUN position while operating car in normal or inspection mode. This allows car panel connection board, CPCB, to send a CLOSE command to drive the door closed and expand the clutch.

➤ Door can be driven by test drive buttons (6) on top of door operator near motor (7) Test drive buttons are disabled when service drive RUN/ TEST switch (5) is set to RUN position.


627-028 (1/2001)

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PFM8-629 (R0) 2001-01-12


SPEED SELECTION INPUTS

OPEN END OUTPUT

➤ Lift control can select one of four possible door speeds

➤ Output is set when door panels are approximately 3/8 inch [10mm] from completely open position.

➤ Inputs are connected in parallel with dipswitches S1/5 and S1/6.

CLOSE END OUTPUT

➤ Inputs are activated if dipswitches are set to OFF.

➤ Output is set when door panels are completely closed.

NUDGING COMMAND ➤ Input switches door to slow speed drive ➤ Speed is selected according to 3.5 Joule door panel energy limitation. ➤ Command is valid only in CLOSE direction ➤ Lift control has to take care of deactivationg smoke sensitive reopening devices.


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PFM8-629 (R0) 2001-01-12


DIPSWITCHES AMD door operator PC board: Dipswitches Dipswitch location

ON

OFF

S1/1

Photo cell 1 disabled

Photo cell 1 enabled

S1/2

Photo cell 2 disabled

Photo cell 2 enabled

S1/3

Mechanical safety edge 1 disabled

Mechanical safety edge 1 enabled

S1/4

Mechanical safety edge 2 disabled

Mechanical safety edge 2 enabled

S1/5

Speed selection, binary coded. Refer to Speed table for SP0 & SP1

S1/6 S1/7

Open force limitation active

No Open force limitation

S1/8

Drive attached to railing 1 (ADV railing)

Drive attached to railing 2. DO NOT use for railing 1, because railing and belt can be damaged.

S2/1

Reopen IN "30" connected to GND

Reopen IN "30" potential free

S2/2

Open button break contact to +24V

Open button make contact to GND

F627-T10 (4/00)

LEDs H4 and H5 show status of dipswitches S1/SP 0 and S1/SP 1. If dipswitch S1/SP 0 is ON, LED H4 is lighted. 627-029 (5/2000)


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PFM8-629 (R0) 2001-01-12


Supervision functions The AMD door operator has supervision functions and Supervision LEDs as follows. ■ Faults causing reset or shut down ■ Faults affecting door performance

FAULTS CAUSING RESET OR SHUT DOWN ➤ Short circuit current is flowing in the electronic unit. ➤ Encoder supervision against short circuit, opens and missing signals. ➤ Watchdog for µController - controller or program fault. ➤ Low voltage protection <18VDC, supply is measured and power stage is shut down. ➤ Rotor angle not found, because mechanical friction is too high or broken motor coil.

FAULTS AFFECTING DOOR PERFORMANCE

➤ Motor and power stage temperature supervision reduces power in motor and power stage. If temperature exceeds a higher limit, power is shut down and unit allowed to cool down for a specified tiime. ➤ Low voltage supply <24VDC like battery drive or low line supply. ➤ Faulty reference switch, always closed or open. ➤ Over voltage protection, DC link voltage is measured and door movement is set to slow speed. 627-030 (5/2000)


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PFM8-629 (R0) 2001-01-12


AMD door operator PC board

AMD door operator PC board: Supervision LED’s LED/color

Name

H17 / green

Reopen request

H18 / green

Power supply

H19 / red

Watch dog

H20 / green

Reference switch found

H21 / red

Status of board

H24 / green

24V power

LED illuminates Reopen request active: close force limiter or open button operate Power supply connected to board Microprocessor defect. LED is blinking or illuminating Door at the close end position and reference switch is active During commissioning and self-learning illuminating. Blinking, if a fault is detected. Power supply for door protective devices is on

F627-T09 (4/00)


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PFM8-629 (R0) 2001-01-12


Replacing PC control board assembly WARNING! There are dangerous voltages in the main and safety cicuits. Always use necessary safety precautions when working with electrical equipment. Follow all lock out and tag procedures before working on equipment. 1. Tag and lock out electrical power to controller and door operator. 2. Loosen screws (1) and remove cover (2). 3. Tag and disconnect power supply plug from X19 (3). 4. Tag and disconnect all cables from PC control board assembly (4).

Removing cover from PC board

5. Remove three screws (5) attaching PC control board assembly (4) to door operator. 6. Copy settings for dipswitches (6) from old PC control board assembly to new PC control board assembly. Make sure metal heat sink is positioned correctly between top of PC control board assembly and door operator channel. 7. Mount new reference switch (7) in same location on new PC control board assembly as reference switch on replaced PC control board assembly. 8. Connect all cables to new PC control board assembly. Last cable connection should be power supply plug to X19 (3). 9. Start up door operator. For additional information on start up, refer to section titled: Starting up door operator: after replacing door operator parts.

10. Run new learn trip. 627-031 (5/2000)


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PFM8-629 (R0) 2001-01-12


Removing PC board from door operator


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PFM8-629 (R0) 2001-01-12


Starting up door operator: after replacing door operator parts 9. Press and release learn button (7) on PC board after power up. LED H21 (8) should turn on.

After replacing PC control board assembly (1) or motor (2), the door operator must go through a LEARN process. LEARN process enables door operator to re-learn size of door opening.

TEST/DRIVE button (9) has an OPEN direction button and a CLOSE direction button.

1. If PC control board assembly (1) was replaced. ➤ Verify new reference switch (3) is in same location as reference switch on replaced PC control board assembly.

10. Drive door in CLOSE direction with TEST/DRIVE button (9) until doors are completely closed. Sometimes OPEN direction button is used to drive door closed the FIRST time. Reference switch LED, H20 (10) is lighted when doors are completely closed.

➤ Make sure settings for S1 and S2 dipswitches (4)(5) were copied to new PC control board assembly.

11. If motor was running in wrong direction, the electronics corrects motor rotation and resets itself.

2. Verify S1 dipswitches PC1, PC2, MSE1 and MSE2 are in ON position. 3. Verify S1 dipswitches OFL and RAIL1 are in OFF position.

12. Use TEST/DRIVE button (9) to open doors. Run doors open until the door stops against door stop.

4. Set S1 dipswitches SPO and SP1 to door speed.

13. Cycle doors fully open and closed until LED H21 (8) turns off. LED H21 should turn off after no more than five cycles.

For additional information on setting door speed dipswitches, refer to section titled: Checking door speed dipswitch settings.

14. Turn RUN/TEST switch (6) back to RUN position for normal operation.

5. Set S2 dipswitch REOP to ON position. 6. Set S2 dipswitch OPEN BUTT. to OFF position. 7. Use screwdriver to set RUN/TEST switch (6) to TEST.

15. Set door closing force between 20 and 30 lbs. [88 - 135 N]. For additional information, refer to section titled: Checking door closing force.

8. Turn power ON.

16. Install cover over PC control board assembly. 627-032 (1/2001)


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PFM8-629 (R0) 2001-01-12



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PFM8-629 (R0) 2001-01-12


Replacement parts

AMD DOOR OPERATOR /CAR HANGER ASSEMBLY: side-opening, 2-speed

Right-hand, side-opening, 2-speed door operator with right-hand clutch


50

PFM8-629 (R0) 2001-01-12


Replacement parts

AMD DOOR OPERATOR /CAR HANGER ASSEMBLY: side-opening, 2-speed

KEY

PART NO.

PART NAME

REMARK

P-18575-008

Door operator assembly

AMD, 48 inch, side-opening, 2-speed, left hand: includes clutch & gate switch

P-18575-009

Door operator assembly

AMD, 48 inch, side-opening, 2-speed, right hand: includes clutch & gate switch

P-18583-008

Door hanger/track, car

AMD, 48 inch, side-opening, 2-speed, left hand

P-18583-009

Door hanger/track, car

AMD, 48 inch, side-opening, 2-speed, right hand

3

P-18584-008

Door operator

AMD, 48 inch, side-opening, 2-speed, left hand

3

P-18584-009

Door operator

AMD, 48 inch, side-opening, 2-speed, right hand

4

77591-003

Clutch assembly

AMD, right hand

77591-004

Clutch assembly

AMD, left hand

P-18592-001

Switch, door operator lock

AMD, right hand

P-18592-002

Switch, door operator lock

AMD, left hand

NS

77591-021

Bolt, sheave

Low head

NS

77591-022

Nut, upthrust

M10 thread, for eccentric roller

NS

77591-023

Washer

For eccentric roller

NS

77591-020

Sheave, car door hanger, roller

With nut

NS

77590-023

Roller, counter, upthrust

1

2

5

NS = Not shown


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PFM8-629 (R0) 2001-01-12


Door equipment

AMD DOOR OPERATOR: side-opening, 2-speed


52

PFM8-629 (R0) 2001-01-12


Door equipment

AMD DOOR OPERATOR: side-opening, 2-speed

KEY

PART NO.

PART NAME

REMARK

P-18584-008

Door operator

48 inch, side-opening, 2-speed, left hand

P-18584-009

Door operator

48 inch, side-opening, 2-speed, right hand

2

77591-013

Transformer

3

77591-012

Board, control

4

77591-014

Cover, board/transformer

Right hand

77591-015

Cover, board/transformer

Left hand

5

77591-018

Gear assembly

Tooth drive

6

77591-019

Bracket

Belt to clutch, AMD

7

77591-016

Belt, Tooth, drive

8

77591-001

Motor/gearbox assembly

Right hand, includes encoder, 77591-040

77591-002

Motor/gearbox assembly

Left hand, includes encoder, 77591-040

NS

77591-040

Encoder

NS

77591-011

Switch, magnetic

NS

77591-028

Switch, remote

AMD service, Run/test

NS

77591-029

Push-button, service

Door open/door close

NS

77591-030

Spacer, push-button

NS

77591-031

Cover, push-button

Rubber, open direction

NS

77591-032

Cover, push-button

Rubber, close direction

1

AMD drive 2

NS = Not shown


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PFM8-629 (R0) 2001-01-12

PE-4 HOISTWAY ENTRANCE: 2-SPEED


54

PFM8-629 (R0) 2000-10-01

544857_Door Operator AMD - 2 Speed Side Opening.pdf

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