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Page 1 of 26 Subcontractor’s Subcont ractor’s name
:
ARABI ENERTECH. KSC
Subcontractor’s No.
:
0-6798-Z-3160-003
Project Name
:
KNPC Clean Fuels Project
Subcontractor Work Package
:
Unit – 46 Revamping Works
:
Work Method Statement For Static Equipment Erection at Unit 46
:
VS 3160-003-A-3814
DOCUMENT TITLE Subcontractor’s Doc. No.
KNPC CLEAN FUELS PROJECT
Subcontractor ISSUE PURPOSE:
FA
FR
FI
FC
AB
Approval or review hereunder shall not be construed construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract. Contractor Review Result
JOB. NO.
1.
Approved / No Comments
2.
Approved / Reviewed - Minor Comments
3.
Rejected - Comments as Noted
4.
Rejected
5.
Not Reviewed
CTR DEPT. / SIGNATURE JGSK/SK Const. Manager Mr. M.H.Kim
0-6798-20-0-0000 REV
COMPANY DOC.no. Conctractor
V plus Purchaser Code (V/J/G/S) & Subcontract No. - SER IAL no.
DOC.no.
VS 3160-003-A-3814
F1
Work Method Statement for Static Equipment Erection at Unit 46 LOCATION
VS 3160-003-A-3814 Page 2 of 26
Rev. F1
PROJECT
Unit - 46 MAA Refinery Clean Fuels Project
Work Method Statement for Static Equipment Erection at Unit 46
F1
Issued for Approval
A1
Issued for for Comments
O1
Issued for Comments
Rev.
Description
R. GANESH KUMAR R. GANESH KUMAR / ALBERTO R. GANESH KUMAR / ALBERTO Orig.
R. GANESH KUMAR
V.V.VISWANATH V.V.VISW ANATH
26-Nov-16
R. GANESH KUMAR
V.V.VISWANATH
04-Oct-16
R. GANESH KUMAR
V.V.VISWANATH
03-Oct-16
Checked By
Approved By
Date
Work Method Statement for Static Equipment Erection at Unit 46 LOCATION
VS 3160-003-A-3814 Page 3 of 26
PROJECT
Unit - 46 MAA Refinery Clean Fuels Project
TABLE OF CONTENTS 1. PURPOSE…………………………………………………………………………… 4 2. SCOPE……………………………………………………………………….……… .4 3. REFERENCE…………………………………………………………….…………..4 4. RESPONSIBILITY……………………………………………………….....…….....7 5. METHOD OF STATEMENT…………………………..……………………………9 5.1 PREPARATION WORKS………………………………………………….9 5.2 LOCATION OF THE EQUIPMENTS…………………………………......11 5.3 TOOLS AND EQUIPMENTS………………………………………………13 5.4 WORK SEQUENCE FOR ERECTION OF STATIC EQUIPMENTS…14 5.5 CONNECTIONS…………………………………………………………… 18 6. WEIGHT SUMMARY OF STATIC EQUIPMENTS………………………………19 7. EMERGENCY EVACUATION PLAN……………………………………………..21 8. SAFETY PRECAUTIONS…….……………………………………………………21 9. ATTACHMENTS…………………………………………………………………… 23
Rev. F1
Work Method Statement for Static Equipment Erection at Unit 46 LOCATION
VS 3160-003-A-3814 Page 4 of 26
Rev. F1
PROJECT
Unit - 46 MAA Refinery Clean Fuels Project
1.0 PURPOSE
The purpose of this Work Method Statement is to describe all the activities associated with the handling and erection of Static equipment in Unit-46 for the Clean Fuel Project at the MAA Refinery, Kuwait. The Method statement represents overall operation for erection of static equipment as per HSE rules and regulations in Clean Fuel Project at the MAA Refinery.
2.0 SCOPE
The scope of this Method of Statement is to define the technical requirements for the erection of static equipment which includes Net Effluent Water Wash Drum Coalescer D-46-036, Alkylate Pre-Cooler (Air Fin Cooler) E-46-018A/B and Alkylate Pre-Cooler (Heat Exchanger) E-46-019, D-46-015 C3 Caustic Wash Drum, V-46-016 C3 Slip Stream Coalescer and MX-46001/002/003/004/005 Mixer at Unit-46 for the Clean Fuel Project at MAA refinery.
3.0 REFERENCE
All work shall conform to the requirements of the latest revisions of the DEP Standards and Specifications, KNPC standards, National and International Codes, Drawings and Standards. DEP Standards in conjunction with appropriate Project Specifications shall be applied to all new steel construction, however any necessary requirement not provided therein shall be referred to the KNPC Standards as needed. All work will be executed at site according to the KNPC Safe work practice. 3.1 DEP Standards
DEP 34.28.00.31 – General Steel Structures
DEP 34.28.00.31-P6000CFP-000-PV Section 5.4 regarding Anchor Bolts.
DEP 61.10.08.11-Field inspection prior to commissioning of mechanical equipment.
Work Method Statement for Static Equipment Erection at Unit 46 LOCATION
VS 3160-003-A-3814 Page 5 of 26
Rev. F1
PROJECT
Unit - 46 MAA Refinery Clean Fuels Project
DEP 70.10.70.11-Preservation of old and new equipment and piping standing idle
3.2 JGSK Standards
S-000-1654-0001V : Project HSE plan
S-000-1630-0001V : Site material control procedure