山东科瑞控股集团有限公司 Sh an do ngKe r u iGr o u pHo l d i n gCo . , L t d .
XJ250 Workover and an d flushby Rig Technical Specification
XJ250 self-propeller Workover Rig is a special facility for oil field !esign rated hook load is "00#n$%%&%5lbs'( The )a* hook load is +,5#n$&50000lbs'( Servicing depth is 200.$&0++,ft' $/2 ,%13 tubing '( 4arrier driving type %X+ , Strong fra.e is .ade of 6ing span sectional .aterial 7o6er package 6ill be adopted 4aterpillar diesel engine and 8llison trans.ission The engine po6er is trans.itted to 7T9 and fro. 7T9 either to 6orking unit or to carrier driving shaft 7T9 po6er upper output through propeller shaft trans.it to angle gear bo*( to chain( to bailing dru. 3sing clutch can be co.pleted bailing and s6abbing 6ork The po6er of bailing dru. has be trans.itted to .ain dru. by chain and clutch: using clutch can be co.pleted hoisting 6ork 7T9 po6er lo6er output through propeller shaft to carrier front a*le and rear a*le co.plete driving function The 7T9 has a handle to control servicing 6ork or carrier driving 6ork: it can;t be co.pleted at sa.e ti.e The carrier load is rational distributed: it;s very good in driving and cross-country function very core asse.bly .ust have enough space to operating and servicing The 6orkover 6orkover rig;s property of resistant to 6ind( sand vibration is very very good too( it; 6orking te.perature is in -20-"5℃ 1. Technical Technical Requirement Requireme nt Design Technical Technical Standard <=T2"2+-200> 7etroleu. drilling 6eight table J=T >0%%-20& Reciprocating pu.p i.purity <=-T >2"-&>>, )otor reciprocating pu.p 87? Spec "@ Specification for !rilling and Well Well Servicing Structures 87? Spec A& Specification for Auality 7rogra.s for the 7etroleu. and Batural
山东科瑞控股集团有限公司 Sh an do ngKe r u iGr o u pHo l d i n gCo . , L t d .
87? Spec >8 Specification for 6ire line Auality syste. certification 8ccording to the ?S9>00& Auality Syste. to control the design and .anufacturing process Duality 2.Main Specification for Equipment Servicing !epth 200.$/2 ,%13 tubing' Rated Cook Eoad "00kB$%%&%5lbs' )a* Static Cook Eoad +,5#n$&50000lbs' Rated 7o6er of ngine 2+>#6$+0hp' !errick Ceight $net height'2&.$,0ft' Rod hanger Ceight &5.$5ft' Traveling Syste. F2 4arrier !riving Type %F+ !ia.eter of Wire Eine /2+..$&1' 9verall !i.ension for .oving &25F2+F"".$"&,X%,X&",ft' )a* Speed of 4arrier 55k.h $li.it speed "5k.h' Return !ia.eter of 4arrier ".$&&ft' Total Weight for .oving "%000kg$&05%2&lbs' 3. Match for Equipment & )atch for eDuip.ent
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山东科瑞控股集团有限公司 Sh an do ngKe r u iGr o u pHo l d i n gCo . , L t d .
& 7o6er syste.
2 4arrier Syste. !riving type %F+, ngine )odel 48T 4&& 2)atch 7arts @ront tyre&%-225 $Bo"' ngine 7o6er2%,k6 $%5C7' Rear tyre&200-20 $Bo%' Ceating installation in cab( Cydraulic Trans.ission 8llison 2 spare 6heels and 2ea %kg fire ",00 9@S in cab e*tinguishers !efroster
Transfer Eift toolsSyste. for 6orkover rig " 8ngle EiDuid storing tank asse.bly ?t includes tank( tank base( .anhole asse.bly( suction flange( discharge flange( liDuid indicator( etc && Cydraulic syste. ?t consists of a hydraulic pu.p( a hydraulic .otor( hydraulic oil tank asse.bly( relief valve( .ultiple directional control valve( assist lifting ack$consists of for.er lifting ack and telescoping lifting ack'( .ast rising liDuid cylinder( .ain lifting ack( hydraulic 6inch( etc & lectric syste. *plosion proof lighting E! la.ps( electric cro6n saver( outline .arker la.ps( etc
% EiDuid circulation pu.p syste. ?t includes +54HI-8-&5 self-sucking pu.p( suction .anifold( e*haust .anifold( butterfly valve( etc &0 Si.ple 6ork platfor. asse.bly and the 6eight indicator ?t includes platfor. base( platfor. landing leg( platfor.( etc The 6eight indicator is hydraulic pressure sensor &2 8ir syste. 8ir storage tank( driller console( cro6n saver( air horn( throttle controller( clutch( etc
&" 9ther Spare parts( tools( operation .anual( chassis .anual(delivering list( .anufacture certificate( etc
Specification and Requirement for Main Assy "& !iesel ngine )odel 48T 4&& 7o6er 2%,k6$%5C7'2&00r.in: %5>X<@J7-!5XS po6er takeoff "2 Cydraulic trans.ission )odel 8llison ",00 9@S TorDue converter type 3
T4-52&
4.
山东科瑞控股集团有限公司 Sh an do ngKe r u iGr o u pHo l d i n gCo . , L t d .
)a* TorDue ratio 2"2 )a* ?nput torDue 2500r.in )a* Static ?nput torDue 250% BK.$&%5&lbft' Trans.ission ratio ,+& 5&& &>&& &"& && 0,"& 0+"& -"%& " 4arrier The fra.e bea. is .ade of &+)n 6ing span sectional .aterial: it;s very strong: selecting 6idth 6heel tread: heavy duty a*le ?ncidence angle 0L !escent angle&5L )in turning dia.eter "..$&"1' )a* grade cli.bing 2M )in ground clearance 00..$&&%1' )a* Speed 55k.h $li.it speed "5k.h' Tier front &%-225 single tier( rear &200R20 double tier "" 8ngle gear bo* Steel;s shell( spiral bevel gear is forging steel( the input and output shaft is .ade of high grade alloy steel( splash lubrication The transfer po6er 6ill be suffice "5 !riving chain 8ngle gear bo* N =ailing dru. & &"1Triplet chain =ailing dru. N )ain dru. & &"1Triplet chain "+ !ra66ork The dra66ork has double dru. )ain dru. has Eebus groove( .atch cross ring valve to protect cro6n The dru. shaft is .ade of high grade alloy steel )ain dru. is adopted si.ilar 8T!-22"C gas bag trust disc clutch( brake ri. is cooled by splash 6ater So is the bailing dru. The brake ri. of .ain dru. and bailing dru. is .ade of alloy steel There is protective device in the front of .ain dru. guard cover O)ain dru. )odel J4&% !ru. dia.eter /"0+.. $&5>1' !ru. length %>0.. $51' =rake ri. length F 6idth /&0,0..F2+".. $/"2&1F&0"1' )a* @ast line pull &%0kB $>+%0lb' )a* Rotating speed 2>0r.in Wire line dia.eter /2+.. $&1' ?t adopts brake block structure( air assist braking( the e.ergency brake( .echanical and electrical cro6n block saver =ailing dru. !ru. dia.eter /&5.. $&2"1' !ru. length >0%..$5,51' =rake ri. dia.eter /%,0..$"251' =rake ri. 6idth &>0..$,"%1'
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山东科瑞控股集团有限公司 Sh an do ngKe r u iGr o u pHo l d i n gCo . , L t d .
=rake ri. 6rap angle "0L Wire line dia.eter / &"..$>&+1' OStorage capacity of 6ire line+00.$&2000ft' =ailing dru. control syste. .ain include change shift valve( clutch controlling valve( engine kill valve( control desk is on the stage that is in the .iddle of .ain dru. and bailing dru.( it is at opposite side of brake so operating 6ill be central convenient( easy ", !errick and Traveling Syste. The derrick is telescopic structure 3pper and lo6er of body is .ade of &+)n sDuare pipe Bet is 2&.$,0ft' The .ast is raised and telescoped by different hydraulic cylinder( it is centraliPing and reliability The substructure fit a angle gauge( the dip angle of .ast is 55Q52L6hen it is nor.al 6orking The cro6n block of derrick is a si.ilar bo* integrity structure The sheaves are adopted rolled part and having dyna.ic balance test The 6ire lines groove arcograph design act on 87? %8 reDuire.ent and relative 6ire line The 6ire line seat have 6ire line retainer to prevent 6ire line u.p groove The cro6n shaft has heat treat.ent and fault detection The cro6n is adopted F2 syste. The cro6n have guardrail( it is safety and reliability There is a layer bu.per on the cro6n block seat The racking board pipe finger is cross arranged( its distance can be adusted The pipe finger have safe link to prevent drilling rod and oil tube slipping The racking board has space for outstep drilling to convenience tube thro6 fro. the driller side The racking board and basket of pu.ping rod auto.atic open and cling 6hile the upper body of .ast outspread and contract There is long ladder directing to gro6n The racking board has an escaper The .ast anchor act on 87? "@ strict e*ecute The .ast .ach a safe belt and dropproof device for 6orkers safety ----)ast )odel JJ,02& Bet height 2&..$,0ft' )a* static load +,5#n$&50000bls'$traveling syste.F2' dip angle 55-52L$6ith dip angle indicator' sheave the botto. dia.eter is /+&0..$2"'$relative 6ire line /2+.. $&' =ailing sheave the botto. dia.eter is /0"..$&2'$relative 6ire line /&"5..$>&+'' Traveling syste. F2 Racking board capacity 200.$&0++,ft' $2 ,% 3 tubing' )a* Wind resistance &&0.h $about Bo && stor.' 8rrange.ent type for racking board pipe finger cross arrange.ent ----Traveling block and hook )odel H<,0$relative 6ire line /2+..$&'' )a* Eoad ,00#n$&5"2lbs' Sheave the botto. dia.eter is/+&0..$2"'$relative 6ire line /2+..$&'' Sheaves Aty 2 5
山东科瑞控股集团有限公司 Sh an do ngKe r u iGr o u pHo l d i n gCo . , L t d .
Wire line dia.eter /2+..$&' "% )ast substructure and seat Si.ple integrated substructure "-hydraulic ack seat 2-C type fra.e seat "> Eight 6ork platfor. Steel structure 6ith operating platfor. and guardrail Ceight &-25.$"-%ft' Relative racking board The height can be adusted "&0 Cydraulic syste. Cydraulic syste. consists of so.e back 6ay pu.p $include oil tank'( ack( 6inch( .ast raising( .ast telescoping( and the relative parts is included too ?t supply the tong po6er )ain assy and parts of hydraulic syste. include .ain pu.p( 6inch( break cylinder( raising cylinder( telescoping cylinder and oil level oil pressure indicator etc The pu.p and "-link valve use i.port device Syste. central controlling is at the opposite of driller operating platfor. ?ts .ain controlling assy and parts have protecting function ?ts action is stabiliPer and reliability )a* 7u.p displace.ent &+5E.in )a* 7ressure of syste. &")7a Cydraulic oil +% anti6ear hydraulic oil The capacity of oil tank %E$220gal' Tongs cylinder Stroke&+00..$5ft' Rated 6orking pull &50#n$0+>lbs' Rated 6orking pressure &")pa$2000psi' Aty &Stroke &200..$"ft' )ake up cylinder Rated 6orking pull %0#n$&,+,lbs' Rated 6orking pressure &")7a$2000psi' Aty & ton hydraulic 6inch )odel H4- Rated pressure &")pa$2000psi' Eifting capacity 0#n$++&"lbs' )a* Eifting speed "0..in Wire line dia.eterstorage capacity &"..$>&+'&20.$"00ft' Aty & The 6inch have arrange line device There is net guard around it to prevent hurting operator "&& 8ir syste. The function that dra66ork controlling( trans.ission change shift( pu.p unloading( assisting brake controlling( e.ergency po6er cut off( cro6n protect( air slip( horn 6
山东科瑞控股集团有限公司 Sh an do ngKe r u iGr o u pHo l d i n gCo . , L t d .
alar.( throttle control( engine kill( 6orking and driving interlock( carrier driving brake and parking brake etc can be co.pleted by air co.pressor connected 6ith air line 8ir co.pressor eDuips pressure adustor )a* li.iting pressure is 0>5)7a Working pressure 0,-0%5)7a !isplace.ent 00-"0E.in&00rp. 8ir tank capacity is 0&55. , it eDuipped safe valve$ arrange.ent pressure &05)7a' and auto.atic degassing( de6ater s6itch The valves of carrier are centraliPed in cab The valves and gauges of 6orking unit are centraliPed in driller bo* act on .an- .achine engineering principle The driller bo* is .ade of stainless plate 6elding structure 8ll lines are adopted @ST9 i.port parts $include oint' "&2 lectric Syste. =oth driving and 6orking light syste.( the po6er source of carrier drive syste. is 2"U: it is supplied battery and silicon rectifier generator ?ts .ain function includes generator starting( .onitoring sign light of carrier different light and sound parts The po6er source of 6orking unit is supplied outside 84 &&0U"+0U+0CP( its .ain function includes .ast and 6ell head lighting There is a red 6arning light on the .ast top: the electric line is protected 6ith steel pipe The .ast is fitting seven vapor proof fluorescent light( the 6orking unit is t6o The electric syste. is central controlled in vapor proof bo* The gauge( light s6itch and oint etc use professional co.pany vapor proof product The po6er source of carrier of carrier 2"U !4 The po6er source of outside &&0"+0U 84 +0CP )ast light vapor proof type "&Triple* plunger pu.p ★)odel CT=200 $The horiPontal type three single-acting cylinders plunger pu.p' Stroke Eength &5..$51' 4ylinder !ia &00..$"1' )a* 7ressure 5)pa$5000psi' )a* !isplace.ent >"2E.i 7iston dia&00..$"1' ★7ipe syste.!ia of suction .anifold"1: The pu.p 6ill be eDuipped 6ith 0-5000psi heavy duty pressure gauge:21 safety valve and 21 bleed line 6ith valve as per dra6ing !ia of discharge .anifold21( pressure5)pa$5000psi': 21$5000psi' Eo6-torDue valve "&" EiDuid circulation pu.p )odel +54HI-8-&5 )a* !isplace.ent ">%E.in )a* Eift &5 .$50ft' "&5 EiDuid Storage Tank EiDuid tank capacity +500E$&,&,gal' EiDuid Water The tank body .aterial is stainless steel The internal surface of the tank 7
山东科瑞控股集团有限公司 Sh an do ngKe r u iGr o u pHo l d i n gCo . , L t d .
body co.plies . Attachment !ist ?te. Ba.e V lectric device V Ea.p 2"U ,5,0W V la.p 2"U 5W V 2"U ,0W la.p V 2"U( 5W la.p V 2"U (2&W la.p( V 2"U(&0W Ea.p( V 2"U(&0W Ea.p( 2&5W V 2"U(&0W Ea.p( &0W V @lasher V Shift indicater V #ey start s6itch V ngine kill s6itch V 7iece fuse 58 V 7iece fuse &08 V 7iece fuse 208 V 7ropeller shaft bolt assy of carrier driving parts V =olt V
Boand Specification
Aty
&"2 C" &>+& W5W &+ C &%2& W-R5W &">% 72&72 IW 2"U(&0W &">>p2&5W &%5" 4&0W J&&5 ISH02WX J#"0+= J#>&-&&& =X20&&4-58 =X20&&4-58 =X20&&4-58
2 2 2 2 2 2 2 2 & & & & & & & &0
But
&0
V Eock Washer V Repairing bag for steering .echanis. V Repairing bag for steering .echanis.
<=>-%,
&
V 8ngle gear bo* assy V Repairing bag for angle gear bo* V )ain dru. V 8ir bag V Spring V @riction disc V 7laten V )ain dru. brake syste. V #nit brake block V 4ast brake block V Tension spring V Scre6 and But
8
&0
&
XJ%0&-+-&-&->-0 XJ%0&-+-&-&-&& SJ%0&-+-&-&-&2 XJ%0&-+-&-&-0
& &2 &
"J4&-"-"-2 "J4&-"-"- "J4&-"-,
&+ " " each&20
山东科瑞控股集团有限公司 Sh an do ngKe r u iGr o u pHo l d i n gCo . , L t d .
V =ailing dru. assy V Spring V @riction disc V 8ir bag V 7laten V =ailing dru. brake syste. V =rake block V =rake block V Scre6 )&0F2 V Tension spring V But
XJ%0&-+-&-&-&& XJ%0&-+-&-&-&2 XJ%0&-+-&-&->-0 XJ%0&-+-&-&-&0
+ & & &
4X0&-%-2-5-8 "J4&-"-, <=+%-&>%5 <=+&,0-20000
2 &% 0 " 0
V Working unit driving syste. propeller shaft V =olt
&0
V
But
&0
V
Eock 6asher
&0
V 4ro6n anti-collision cylinder V Repairing cylinder bag
2
V 8nti-collision valve V Repairing bag for anti-collision valve
2
V Eeg cylinder V Repairing bag for leg cylinder
%
V Rising cylinder V Repairing bag for Rising cylinder
&
V
2
V Telescoping 4ylinder V Repairing bag for telescoping cylinder
2
V Tongs cylinder V Repairing bag for tongs cylinder
&
V )ake up cylinder V Repairing bag for .ake up cylinder
&
V Traveling block and hook assy V Repairing bag for travelling block and hook assy V Weight indicator V Sensor .odule
9
&
2-piece
山东科瑞控股集团有限公司 Sh an do ngKe r u iGr o u pHo l d i n gCo . , L t d .
52 Tool attach.ent list ?te. Ba.e and Specification & =o* 6rench $2 pieceset' 2 !ouble head 6rench $&0 pieceset' Ring 6rench $% pieceset'( 8llen 6rench $% pieceset' " 5 + , %
%1 adustable 6rench &01adustable 6rench &21adustable 6rench &51adustable 6rench "50F50 adustable 6rench
Aty & & very & set & & & &
> &%1pipe spanner & &0 %1 slip oint pliers & && 51scre6 driver & &2 &01 scre6 driver & & Snapring pliers$" pieceset' & &" =ench ha..er$ 2 pound' & &5 Jack $&5ton' & &+
山东科瑞控股集团有限公司 Sh an do ngKe r u iGr o u pHo l d i n gCo . , L t d .
& 2 " 5 +
& 2 "
V 3pside of carrier is scarlet V 4arrier cab is 6hite( carrier is black( the ri. is 6hite VThe guardrail is yello6 9thers colour .ay be deter.ined by seller $.Technical %nformation Seller should refer belo6 technical infor.ation 6hen referring 6orkover rigs ?ntegrated product confor.ity certificate Auality certificate 87?( ?S9>000 Duality certificate each one duplication Seller should refer operating instruction book and servicing .aintenance book$nglish and 4hinese each third' 7roduct delivery order$nglish and 4hinese each third' 8ttach.ent tool list$nglish and 4hinese each third' @ault detector report for each i.portant assy and part( .aterial Dualification test report for key assy and part$.ast( traveling block and hook assy'($nglish and 4hinese each one' &.'thers The agree.ent is a contract attach.ent( possessing legal right 6ith contract 6hen both side sign and take one ?t can be consulted added and change The agree.ent attach product .atching list( tool list easily 6orn parts list each one Seller should note buyer check and accept product 6hile the product gassy and test ?f acceptability .ay be delivery Bo state.ent both side discuss and treat and then for. a file so beco.ing a added agree.ent (. !elivery ti.e after contract co.e into force &006orkdays in #RUI factory.
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