4300 dt 466 international.pdf

SERVICE MANUAL

SERVICE MANUAL SECTION 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS Model: 3200 3200 Start Date: Date: 10/01 10/01/20 /2005 05 End Date: Date: 02/28 02/28/2 /2007 007 Model: 4100 4100 Start Date: Date: 10/01 10/01/20 /2005 05 End Date: Date: 02/28 02/28/2 /2007 007 Model: 4200 4200 Start Date: Date: 10/01 10/01/20 /2005 05 End Date: Date: 02/28 02/28/2 /2007 007 Model: 4300 4300 Start Date: Date: 10/01 10/01/20 /2005 05 End Date: Date: 02/28 02/28/2 /2007 007 Model: 4400 4400 Start Date: Date: 10/01 10/01/20 /2005 05 End Date: Date: 02/28 02/28/2 /2007 007 Model: 7300 7300 Start Date: Date: 10/01 10/01/20 /2005 05 End Date: Date: 02/28 02/28/2 /2007 007 Model: 7400 7400 Start Date: Date: 10/01 10/01/20 /2005 05 End Date: Date: 02/28 02/28/2 /2007 007 Model: 7500 7500 Start Date: Date: 10/01 10/01/20 /2005 05 End Date: Date: 02/28 02/28/2 /2007 007 Model: 7600 7600 Start Date: Date: 10/01 10/01/20 /2005 05 End Date: Date: 02/28 02/28/2 /2007 007 Model: 7700 7700

S08315 Copyright© Copyright© 05/01/2009 05/01/2009 Navistar, Inc.

Start Date: Date: 10/01 10/01/20 /2005 05

End Date: Date: 02/28 02/28/2 /2007 007

Model: 8500 8500 Start Date: Date: 10/01 10/01/20 /2005 05 End Date: Date: 02/28 02/28/2 /2007 007 Model: 8600 8600 Start Date: Date: 10/01 10/01/20 /2005 05 End Date: Date: 02/28 02/28/2 /2007 007 Model: Model: MXT MXT Start Date: Date: 07/06 07/06/20 /2006 06 End Date: Date: 02/28 02/28/2 /2007 007 Model: Model: RXT RXT Start Date: Date: 07/06 07/06/20 /2006 06 End Date: Date: 02/28 02/28/2 /2007 007 S08315 05/01/2009

S08315 Copyright© Copyright© 05/01/2009 05/01/2009 Navistar, Inc.

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

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Table of Contents

1. INSTR STRUCTIONS IONS AND AND CHAR CHART TS (CH (CHAPT APTER 1)... 1)... ... ... .... ... ... .... ... .... .... ... ... ... .... ... ... .... ... ... .... ..1 1.1. 1.1. CIRC CIRCUI UIT T NUMBER NUMBER IDEN IDENTI TIFI FICA CATI TION ON AND LOCAT LOCATIO ION N CHART CHART, P. P. 1.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .1 1.2. 1.2. CIRC CIRCUI UIT T NUMBER NUMBER IDEN IDENTI TIFI FICA CATI TION ON AND LOCAT LOCATIO ION N CHART CHART, P. P. 2.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .2 1.3. 1.3. CIRC CIRCUI UIT T NUMBER NUMBER IDEN IDENTI TIFI FICA CATI TION ON AND LOCAT LOCATIO ION N CHART CHART, P. P. 3.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .3 1.4. 1.4. CIRC CIRCUI UIT T NUMBER NUMBER IDEN IDENTI TIFI FICA CATI TION ON AND LOCAT LOCATIO ION N CHART CHART, P. P. 4.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .4 1.5. 1.5. CIRC CIRCUI UIT T NUMBER NUMBER IDEN IDENTI TIFI FICA CATI TION ON AND LOCAT LOCATIO ION N CHART CHART, P. P. 5.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .5 1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .6. 1.7. 1.7. CIRC CIRCUI UIT T DIAG DIAGRA RAM M INST INSTRU RUCT CTIO IONS NS,, P. 7.... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. ..7 1.8. 1.8. CIRC CIRCUI UIT T DIAG DIAGRA RAM M INST INSTRU RUCT CTIO IONS NS,, P. 8.... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. ..8 1.9. .9. SCH SCHEMAT MATIC SY SYMBOL BOL CHAR CHART T, P. P. 9... 9... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...9 1.10 .10. RE RELAY LAY FUNCTIO TIONS, NS, P. 10... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..10 10 1.11 .11. LAM LAMP P BULB BULB CHART ART, P. 11... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..11 11 1.12. 1.12. INTERNA INTERNATION TIONAL AL V8 AND I6 ECM CONTROLLER CONTROLLER CONNECT CONNECTORS ORS PIN NUMBER IDENTIFICATION, P.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 . 2. 12 VOL VOLT T POWE POWER R DIST DISTRI RIBUT BUTIO ION N CIRC CIRCUI UIT T DIAGR DIAGRAMS AMS (CH (CHAPT APTER ER 2)... 2)... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .13 13 2.1. A CC CCESSORY, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 1 .3 2.2. .2. BATT BATTE ERY FEEDS, DS, CAB, CAB, P. 2... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 14 1 .4 2.3. B AT ATTERY, P. P. 3. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 . 2.4. .4. 170 1708 DA DATA LIN LINK-C K-CHASS ASSIS, IS, P. P. 4... 4... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...16 16 2.5. .5. J–1 J–1708 708 DATA LIN LINKK-CA CAB, B, P. 4A.... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...17 17 2.6. .6. SWITC ITCH DATA LIN LINK, P. 5...... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..18 18 2.7. .7. DRIVE IVETRAIN AIN 193 1939 DAT DATA LIN LINK (CAB), AB), P. P. 6.... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ..19 19 2.8. 2.8. DRI DRIVE VETR TRAIN AIN 1939 1939 DAT DATA LINK LINK (CHA (CHASS SSIS IS), ), P. 7.. 7.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .20 20 2.9. .9. J19 J1939 DATA LIN LINK — MXT MXT, P. P. 7A.... 7A.... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... .... .... ... .... ... 21 2 .1 2.10 .10. GR GROUND UNDS, CHAS HASSIS, IS, P. 8... ... ... ... .... ... ... .... ... .... ... ... .... ... .... ... .... ... ... .... ... ... ... 22 2 .2 2.11 .11. GR GROUND UNDS, CHAS HASSIS, IS, P. 9... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..23 23 2.12. GROUNDS, IP, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 . 2.13. GROUNDS, IP, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 . 2.14 2.14.. IGNI IGNITI TION ON CAB CAB WITH WITH THEF THEFT T DETE DETERR RREN ENT T, P. P. 12.. 12.. .. .. .. ... .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. ... .. ..26 26 2.15. IGNITION CA B, B, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 2 .7 2.16 .16. IGNI GNITION FE FEEDS, CHAS CHASS SIS, IS, P. P. 14.... 14.... ... .... .... ... .... .... ... .... ... ... ... ... .... ... .... .... ... .... 28 2 .8 2.17. STA RT RT, P. P. 1 5. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 2. 9 3. CA B A CC CCESSORIES (CHA PT PTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 3 .0 3.1. .1. CIGAR LIG LIGHTER AND AND PO POWER WER FEED FEEDS S, P. P. 1..... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ..30 30 3.2. CB P OW OWER, P. P. 2. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 . 3.3. 3.3. COMP COMPAS ASS S AND AND TEM TEMPE PERA RATU TURE RE DISP DISPLA LAY Y, P. P. 3.. 3.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .32 32 3.4. 3.4. FRON FRONT T DOOR DOORS S WIND WINDOW OWS S AND AND LOCK LOCKS S (POW (POWER ER), ), P. P. 4... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .33 33 3.5. 3.5. CREW CREW DOO DOORS RS WIN WINDO DOWS WS AND AND LOCKS LOCKS (POW (POWER ER), ), P. P. 5.... .. ... .. .. ... .. .. .. ... .. .. .. .. ... .. .. ... .34 34 3.6. .6. HOR HORN, DUAL DUAL ELE ELEC CTRIC, IC, P. 6.... ... ... .... ... .... ... .... ... .... ... ... .... ... .... ... .... ... ... .... ... ...35 35 3.7. 3.7. MIRR MIRROR ORS S (HEA (HEATE TED, D, LIG LIGHT HTED ED AND AND POW POWER ER), ), P. P. 7.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .36 36 3.8. 3.8. RAD RADIO IO (ENT (ENTER ERT TAINM AINMEN ENT) T),, SPE SPEAKE AKERS RS,, P. P. 8.. 8.. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. ... .. .37 37 3.9. 3.9. WIND WINDSH SHIE IELD LD WIP WIPER ER AND AND WASH WASHER ER PUMP PUMP, P. P. 9.. 9.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..38 38 3.10. 2–WAY RA DI DIO, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 3 .9 3.1 3.11. SWI SWITC TCH H PACK PACK,, OPT OPTIO IONA NAL L GAUGE GAUGE PACK, ACK, P. P. 11... 11... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .40 40

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3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS 3.12. LIGHTED AIR SHIELD, P. 12.... .... .... .... .... ... ... ... ... ... ... ... ... ... ... ... ... .... .... .... ... ... 4 .1 3.13. ROOF A UX. L O AD, P. 1 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 .2 3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14..............43 3.15. SELF CONTAINED AIR SEAT, P. 15... ... .... ... ... .... ... .... ... .... ... .... ... .... ... ... .... ... .... ..44 3.16. DIGITAL CLOCK PTC, P. 16.... ... ... ... .... ... ... .... ... .... ... ... .... ... ... ... .... ... ... .... ... .... ..45 3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..46 3.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18.. ... .. .. .. .. ... .. .. .. .. ... .. .. ... .. .. .. .. ... .. .. .47 3.19. B A CK UP C AMERA , P. 1 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 .8 3.20. XATA COMPUTER, P. 20... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4 .9 3.21. KEYLESS IGNITION SYSTEM, P. 21.... .... ... ... ... .... .... ... ... ... .... .... ... ... ... ... ... .... ... ..50 3.22. TELEMATICS SYSTEM, P. 22... ... ... ... ... ... ... ... ... ... .... ... .... .... .... ... .... .... ... .... ... ... 5 .1 3.23. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 23... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .52 3.24. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 24... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .53 3.25. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .54 3.26. XATA DATA SYSTEM, P. 26... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5 .5 3.27. CADEC GPS SYSTEM, P. 27.... .... .... .... .... ... ... ... ... ... ... ... ... ... ... ... ... .... .... .... ... ... 5 .6 3.28. TRIP M A STER, P. 2 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 .7 3.29. ENTERTAINMENT SYSTEM — RXT, P. 29.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .58 3.30. ENTERTAINMENT SYSTEM — RXT, P. 30.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .59 3.31. ENTERTAINMENT SYSTEM — RXT, P. 31.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .60 3.32. ENTERTAINMENT SYSTEM — RXT, P. 32.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .61 3.33. RXT — APO_1 AND APO_2 AUXILIARY POWER SOCKET, P. 33.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .62 3.34. TA CHOGRA PH, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 .3 3.35. COMMUNICATIONS SYSTEM, AWARE, P. 35.... .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. ... .. .. .. .. .. .. .. .. .64 3.36. COMMUNICATIONS SYSTEM, AWARE, P. 36.... .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. ... .. .. .. .. .. .. .. .. .65

4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4)........................................................66 4.1. I6 E GR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 . 4.2. V8 A VNT E NGINES, P. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 .7 4.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .68 4.4. I6 H EUI E NGINES, P. 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 .9 4.5. CATERPILLAR ENGINES, CUMMINS ISM A ND WITH EATON ULTRASHIFT/DM2, P. 5. . . . . . .70 4.6. I6 EGR ENGINES WITH AIR START, P. 6..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...71 4.7. I6 EGR AND POWER PACK 3KW, P. 7... ... .... .... ... ... ... ... .... .... ... ... ... ... ... ... ... .... ... ...72 5. FANS AND ENGINE ACCESSORIES (CHAPTER 5).............................................................73 5.1. FAN WIRING, INTERNATIONAL ENGINES, P. 1.. .. .. .. .. .. ... .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .73 5.2. ETHER S TA RT, P. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. 4 5.3. SNOW VA LVE, P. 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 .5 5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .76 5.5. ENGINE FAN, MWM ENGINE, P. 5... .... .... ... ... .... .... ... ... .... .... ... ... .... .... ... ... ... ... .... 7 .7 5.6. EXHAUST BRAKE, MWM ENGINE, P. 6... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...78 6. ELECTRONIC ENGINES (CHAPTER 6)...........................................................................79 6.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .79 6.2. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINE CRUISE CONTROL AND B ODY BUILDER CONNECTIONS, P. 2.... ... ... .... ... ... ... ... .... .... ... ... .... ... ... ... .... ... ... ... ... .... 8 .0 6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..81 6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 4.... ... ... .... ... ... ... ... .... .... ... ... .... ... ... ... .... ... ... ... ... .... 8 .2 6.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..83 6.6. CUMMINS ISM ENGINE, P. 6... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 8. 4 6.7. I6 H EUI E NGINE, P. 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 . S08315


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6.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH MANUAL TRA NSMISSION, P. 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 . 6.9. ROAD SPEED SIGNAL, P. 9... ... ... ... .... ... ... .... ... .... ... ... .... ... .... ... ... ... ... ... ... ... ... ...87 6.10. MWM ENGINE — MULTIPLEXED MONITORING UNIT, P. 10.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .88 7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7).. .. .. .. .. .. .. .. .. .. .. .. .. .. ..89 7.1. IP/GA UGE L IST, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 . 7.2. WARNING LIGHT LIST, P. 2..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...90 7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 . 7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4... ... ... .... ... ... ... ... .... ... ... ... .... .... ... ... ... .... ... ... ... ... ....92 7.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5... .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..93 7.6. AIR PRESSURE INPUT CIRCUIT, P. 6..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...94 7.7. A XLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . .95 7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P. 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 . 7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER HEATER AND WATER IN FUEL LIGHTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 . 7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP. GA UGE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 . 7.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .99 7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12............................100 7.13. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 13.. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. ..101 8. L I GHTS (CHA PTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 . 8.1. B ACK UP L IGHTS, P. 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 02 8.2. LIGHT SYSTEMS — CLEARANCE, MARKER, AND PARK, P. 2.................................103 8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP L AMPS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 . 8.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4... .. .. .. .. .. .. .. .. .. .. .. .. .. ..105 8.5. DOME LIGHT, MAP LIGHT, P. 5... .... ... ... .... ... ... .... ... ... .... ... .... ... ... .... ... ... .... ... ... ..106 8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6.... .. .. .. .. .. .. .. .. .. ... ... ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..107 8.7. FOG LIGHT AND WORK LIGHT, P. 7... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..108 8.8. HEA DL IGHTS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . 09 8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9.. .. .. ... .. .. .. ... .. .. .. .. ... .. .. ... .. .. .. .. ... ..110 8.10. PANEL LIGHTS, P. 10... ... ... ... .... ... ... ... ... ... ... .... .... ... ... ... ... ... ... .... ... ... ... ... .... ..111 8.11. RXT EXTERIOR LIGHTING, P. 11... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..112 8.12. TAIL, TURN, AND STOP LAMPS, P. 12... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .113 8.13. MXT — EXTERIOR LIGHTING, P. 13... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1 . 14 9. CHASSIS ACCESSORIES (CHAPTER 9)... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...115 9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .115 9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2.... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..116 9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3.. .. .. .. .. .. .. .. .. .. .. .. .117 9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .118 9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5... .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..119 9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6... .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..120 9.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL HEATER N/WA RN L IGHTS, P. 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121 . 9.8. BRAKE SYSTEM, HYDRAULIC, P. 8.... ... .... ... ... .... ... ... .... ... ... .... ... .... ... .... ... ... ... ..122 9.9. FUEL TRANSFER PUMP, P. 9... .... ... .... ... ... ... .... ... .... ... .... ... .... ... ... ... .... ... .... ... ...123 9.10. B ACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10.. .. .. .. .. . .. . .124 S08315

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3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS 9.11. B ACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10A.. . . . . . . . . . . .125 9.12. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . .126 9.13. BODY BUILDER AND 7–WAY TRAILER SOCKET BACK OF CAB SOCKET, P. 12..........127 9.14. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY B UIL DER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 . 9.15. AIR SOLENOID 4–WAY PACK, P. 14... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1 . 29 9.16. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P. 1 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 . 9.17. CHASSIS ACCESSORIES, P. 16... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...131 9.18. AIR SUSPENSION, P. 17...... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...132 9.19. AUX. TRAILER, ACC CONTROLLED, P. 18.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..133 9.20. AUX. TRAILER, BTRY CONTROLLED, P. 19.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..134 9.21. LIFT AXLES (NON-STEERABLE), P. 20... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...135 9.22. LIFT AXLES (STEERABLE), P. 21... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1 . 36 9.23. AIR ACTUATED PARK BRAKE, P. 22...... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...137 9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..138 9.25. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..139 9.26. LIFT AXLES, WITH NON—STEERABLE FOR SS MODELS, P. 25.. .. .. .. .. .. .. .. .. .. .. .. .. .. .140 9.27. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26........................141 9.28. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27....................................142 9.29. LECTRASHIFT ACCOMMODATION, P. 28.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1 . 43 9.30. AUXILIARY 40 AMP CIRCUIT, P. 29... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..144 9.31. HOURMETER, CUSTOMER MOUNTED PTO, P. 30.. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .145 9.32. REMOTE START/ STOP, P. 31... ... ... .... ... ... ... ... ... ... .... ... ... ... .... .... ... ... ... .... .... ...146 9.33. LIFT AXLE WITH 14RAR, P. 32... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1 . 47 9.34. L IFT GATE, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 . 9.35. LIFT AXLE MULTIPLEX, P. 34... ... ... ... ... ... ... ... ... .... .... ... ... ... ... ... ... ... ... ... .... ... ...149 9.36. BODY BUILDER WHEELCHAIR LIFT INTERLOCK ELECTRICAL CONNECTION, P. 35 . . .150 9.37. AIR PARK BRAKE INTERLOCK, P. 36... ... .... .... ... .... .... ... .... ... ... ... ... ... ... ... ... ... ...151 9.38. HYDRAULIC ABS — WABCO FULL POWER, P. 37.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..152 9.39. CENTER PIN CIRCUIT, P. 38..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..153 9.40. FIFTH WHEEL CIRCUIT, P. 39...... ... ... ... ... ... ... .... .... ... ... ... ... .... ... ... ... ... ... ... .... ..154 9.41. HYDRAULIC POWER BRAKE WITH SAHR PARK BRAKES, P. 40.. .. .. .. .. .. .. .. .. .. .. .. .. .. .155 9.42. AIR COMPRESSOR, P. 41..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..156 9.43. ELECTRIC AIR COMPRESSOR, P. 42... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..157

10. TRANSMISSIONS (CHAPTER 10)...............................................................................158 10.1. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1.. . . . . . . . . . . . . . . .158 10.2. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1A. . . . . . . . . . . . . . .159 10.3. TRANSMISSION, LCT WITH V8, P. 1B...... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..160 10.4. ALLISON MD TRANSMISSION, P. 2..... ... .... ... ... ... .... .... ... ... ... ... ... .... ... ... ... .... ... 1 . 61 10.5. ALLISON GEN4 MD TRANSMISSION (WTEC), P. 3.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..162 10.6. ALLISON MD TRANSMISSION (CONT.), P. 4.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..163 10.7. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..164 10.8. TRANSMISSION, WTEC WITH V8, P. 5A.... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1 . 65 10.9. TRANSMISSION, WTEC WITH V8, P. 5B.... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1 . 66 10.10. EATON AUTOSHIFT TRANSMISSION, P. 6.. .. .. .. .. .. .. .. .. .. .. .. .. .. ... ... ... ... .. .. .. .. .. .. .. .167 10.11. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7.............................................168 10.12. EATON LIGHTNING TRANSMISSION, P. 8.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .169 10.13. ALLISON HD TRANSMISSION, P. 9... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...170 10.14. ALLISON HD TRANSMISSION, P. 10... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..171 10.15. ALLISON HD TRANSMISSION, P. 11... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..172 10.16. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .173 S08315


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10.17. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL — GEN4, P. 13......................174 10.18. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14........175 10.19. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. 76 10.20. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. 77 10.21. EATON ULTRASHIFT/DM2, P. 17... ... ... ... ... .... .... ... ... ... ... .... ... ... ... ... ... ... ... .... ...178 10.22. EATON ULTRASHIFT/DM2 (CONT.), P. 18.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..179 10.23. WTEC MD TRANSMISSION WITH AUTO NEUTRAL, P. 19....................................180 10.24. WTEC MD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 19A........181 10.25. EATON AUTOSHIFT/ULTRASHIFT TRANSMISSION (GEN 3), P. 20.. .. .. .. . .. .. .. .. .. .. .. . ..182 10.26. EATON HYBRID TRANSMISSION, P. 21.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..183 10.27. EATON HYBRID TRANSMISSION, P. 22.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..184 10.28. EATON HYBRID TRANSMISSION, P. 23.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..185 10.29. EATON HYBRID TRANSMISSION, P. 24.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..186 10.30. EATON HYBRID TRANSMISSION, P. 25.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..187 10.31. EATON HYBRID TRANSMISSION, P. 26.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..188 10.32. TRANSFER CASE — WITH MXT, P. 27... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...189 10.33. TRANSFER CASE — WITH MXT, P. 28... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...190 11. AIR CONDITIONING (CHAPTER 11)..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..191 11.1. HVAC SYSTEMS, P. 1... ... .... ... ... ... .... ... ... .... ... ... .... ... .... ... ... ... .... ... ... .... ... ... ...191 11.2. AIR CONDITIONING, P. 2... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..192 11.3. AUTOTHERM SYSTEMS, P. 3...... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...193 12. CONNECTOR COMPOSITES (CHAPTER 12)..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...194 12.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..194 12.2. CONNECTOR COMPOSITES (420F), (421F), (422M), (520), (521), (522), (523), (524), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195 . 12.3. CONNECTOR COMPOSITES (734M), (1002), (1003), P. 3... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..196 12.4. CONNECTOR COMPOSITES (1005), (1006), (1008), (1009), P. 3A.............................197 12.5. CONNECTOR COMPOSITES (1007), (1008), (1010), P. 3B... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .198 12.6. CONNECTOR COMPOSITE (1011), P. 4.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..199 12.7. CONNECTOR COMPOSITE (1012), P. 5.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..200 12.8. CONNECTOR COMPOSITE (1013), P. 6.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..201 12.9. CONNECTOR COMPOSITE (1014), P. 7.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..202 12.10. CONNECTOR COMPOSITES (1016), (1018), (1019), (1019F), (1019M), (1020M), P. 8. . . . .203 12.11. CONNECTOR COMPOSITES (1020), (1021M), (1022M), P. 8A.................................204 12.12. CONNECTOR COMPOSITES (1027M, F), (1040), (1100), (1101A), (1101), (1102), P. 9..... 205 12.13. CONNECTOR COMPOSITES (1104), (1105M), (1106), (1200), (1210), (1240), P. 10........206 12.14. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P. 1 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207 . 12.15. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . .208 12.16. CONNECTOR COMPOSITES (1652), (1657), (1657M), (1657M2), (1657N), (1657Y), (1658), (1659), (1660), (1661), P. 13... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..209 12.17. CONNECTOR COMPOSITES (1650), (1701), P. 13A............................................210 12.18. CONNECTOR COMPOSITE (1701), P. 13B.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .211 12.19. CONNECTOR COMPOSITES (1703), (1800), (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814), (1815), P. 14... ... ... ... .... .... .... ... ... ... ... ... ... ... ... ... ... .... .... ... ...212 12.20. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1852), (1860), P. 1 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213 . 12.21. CONNECTOR COMPOSITES (1861), (1901M), (1905), (1906), (1915), P. 15A...............214

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3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS 12.22. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215 . 12.23. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P. 17.. . . . . . . . . . . . .216 12.24. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M), (2503F, M), (2600F, M), P. 18.. .. ... .. .. .. .. .. .. ... ... .. .. .. .. .. .. ... ... .. .. .. .. .. .. ... ... .. ..217 12.25. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19...............................................218 12.26. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . .219 12.27. CONNECTOR COMPOSITE (4001), P. 21.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .220 12.28. CONNECTOR COMPOSITE (4002), P. 22.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .221 12.29. CONNECTOR COMPOSITE (4003), P. 23.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .222 12.30. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .223 12.31. CONNECTOR COMPOSITE (4014), P. 25.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .224 12.32. CONNECTOR COMPOSITE (4014/1700), P. 26.. .. .. ... .. .. .. .. ... ... .. .. ... ... .. .. .. .. ... .. .. .. .225 12.33. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P. 2 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226 . 12.34. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4037), (4038), (4040), (4041), (4070), (4071), P. 28... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..227 12.35. CONNECTOR COMPOSITES (4087), (4088), (4100), (4101), (4109), (4112), P. 29.. . . . . . . . .228 12.36. CONNECTOR COMPOSITE (4103), P. 30.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .229 12.37. CONNECTOR COMPOSITE (4103), P. 30A.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .230 12.38. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31............................231 12.39. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H), (4410M), (4411), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . 32 12.40. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. 33 12.41. CONNECTOR COMPOSITE (4705), P. 34.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .234 12.42. CONNECTOR COMPOSITES (4705F32), (4705F3), (4712F), (4713F), (4810), (4820), (4830), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235 . 12.43. CONNECTOR COMPOSITES (4840), (4850), (4900), (4906), (4910), P. 36...................236 12.44. CONNECTOR COMPOSITES (4921), (4922), (4950), (4953), (4954), P. 36A.................237 12.45. CONNECTOR COMPOSITES (6007), (6011), P. 37.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..238 12.46. CONNECTOR COMPOSITES (6013M), (6014), (6015), P. 38... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..239 12.47. CONNECTOR COMPOSITES (6020), (6021), (6200), (6316), (6323), P. 39...................240 12.48. CONNECTOR COMPOSITES (6020), P. 39A... .. ... .. .. ... .. .. .. .. ... .. .. ... .. .. ... .. .. .. .. ... .. .241 12.49. CONNECTOR COMPOSITES (6331F), (6332), (6333), (6334), (6400), (6401M), (6401), (6406), (6407), (6407D), (6409), (6500), (6502), (6550), P. 40... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..242 12.50. CONNECTOR COMPOSITES (6703), (6704), (6708), (6900A), (7103), (7104), (7104A), (7105), (7106), (7107), P. 41... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..243 12.51. CONNECTOR COMPOSITES (7111), (7150), P. 42...............................................244 12.52. CONNECTOR COMPOSITE (7151), P. 42A.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .245 12.53. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42B... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..246 12.54. CONNECTOR COMPOSITES (7204), (7205), (7206), (7208), (7211), (7212), (7213), P. 4 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247 . 12.55. CONNECTOR COMPOSITES (7214), (7250), (7251), P. 44.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .248 12.56. CONNECTOR COMPOSITES (7300), (7301), P. 44A............................................249 12.57. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7350), P. 45...................250 12.58. CONNECTOR COMPOSITES (7500), (7502), (7503), (7600), (7601), P. 45A.................251 12.59. CONNECTOR COMPOSITES (7600M), (7603), (7604), (7604M), (7605), (7606), (7607), (7607M), (7608), (7609), (7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 . 12.60. CONNECTOR COMPOSITES (7800), (7801M), (7801R), (7803), (7899), P. 47...............253 S08315


vii

12.61. CONNECTOR COMPOSITES (7900), (7901), (7905), (7906), P. 48............................254 12.62. CONNECTOR COMPOSITES (7909), (8000), (8001), (8102), (8150), (8151), (8200), P. 4 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255 . 12.63. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501), (8502), (8502A ), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . 56 12.64. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601), (8602), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257 . 12.65. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), (8805), P. 5 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258 . 12.66. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254), (9255), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259 . 12.67. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), P. 54............................260 12.68. CONNECTOR COMPOSITES , (9264), (9265), (9303A), (9405), (9501), (9502), (9503), (9504), (9505), (9506), (9506/9911), P. 55... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 2 . 61 12.69. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514), (9515), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262 . 12.70. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520E), (9520F), (9521), (9528), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263 . 12.71. CONNECTOR COMPOSITE (9700), P. 58.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .264 12.72. CONNECTOR COMPOSITE (9700), P. 59.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .265 12.73. CONNECTOR COMPOSITES (9715/9780), (9715A), (9715B), P. 60.. .. .. .. .. .. .. .. . .. .. .. .. ..266 12.74. CONNECTOR COMPOSITES (9716/9779), (9716A), (9716B), P. 61.. .. .. .. .. .. .. .. . .. .. .. .. ..267 12.75. CONNECTOR COMPOSITES (9717A), (9717B), P. 62...........................................268 12.76. CONNECTOR COMPOSITES (9718), (9719), (9720), (9722), (9733), (9734), (9736), (9739), (9740), (9741), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269 . 12.77. CONNECTOR COMPOSITES (9742), (9743), (9745), (9754), (9762), (9763), (9765), (9766), (9767), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270 . 12.78. CONNECTOR COMPOSITES (9777), (9778), P. 65.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..271 12.79. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830), (9850), (9860), (9865M), (9900), (9900A), (9913A), P. 66.. .. .. .. .. .. ... ... .. .. .. .. ... ... .. .. .. .. ... ... .. .. .. .272 12.80. CONNECTOR COMPOSITES (9913B), (9914), (9994), (9999), P. 67.. .. .. . .. .. . .. .. . .. .. .. .. .273 12.81. CONNECTOR COMPOSITES (1J), (2J), P. 67A.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..274 12.82. CONNECTOR COMPOSITES (9988), (9989), (9990), (9991), (9992), (9993), (9995), (9996), P. 6 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275 . 12.83. CONNECTOR COMPOSITES (1936), (1937), (1938), (1940), P. 69............................276 12.84. CONNECTOR COMPOSITES (1943), (1944), (1949), (1997), P. 70............................277 12.85. CONNECTOR COMPOSITE (9998), P. 71.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .278 12.86. CONNECTOR COMPOSITES (C1), (C15), (C40), (C50), (C60), (C70), (C80), P. 72. . . . . . . . .279

S08315

viii


S08315


1. INSTRUCTIONS AND CHARTS (CHAPTER 1) 1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1

Figure 1

Circuit Number Identi fi cation and Location Chart

S08315

1

2


1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.)

CHAPTER 1

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) CIRCUIT NUMBER

DESCRIPTION

COLOR

9

GY

ZERO VOLT REFERENCE (ZVR)

10

WH

CHASSIS/ENGINE GROUND

11

WH

CAB/SLEEPER GROUND

12

LTBL

ACCESSORY FEED

13

PK

IGNITION FEED

BK

IGNITION FEED (BODY BUILDER CONNECTOR)

14

RD

BATTERY FEED

15

RD

KEY SWITCH FEED

17

PK

STARTER CONTROL

18

PK

GLOW PLUG/PRE-HEATER

19

GY

ENGINE SHUTDOWN

20

LTGN

REMOTE POWER MODULE

21

TN

COLD START CONTROLS (ETHER)

23

TN

ENGINE FAN/SHUTTERS

24

GY

ENGINE EXHAUST BRAKE

25

TN

PYROMETER

26

TN

AMMETER

27

TN

VOLTMETER

28

TN

INSTRUMENTS AND GAUGES

29

TN

ENGINE WATER TEMPERATURE

30

TN

ENGINE OIL TEMPERATURE

31

TN

TRANSMISSION OIL TEMPERATURE

32

TN

AXLE OIL TEMPERATURE

16

22

CHK

DATE

PEC 16JAN01

CHANGE

REV

PRODUCTION RELEASE.

A

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H

Figure 2

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 09AUG00

AE08-52365

Circuit Number Identifi cation and Location Chart (Cont.)

S08315

SHEET 02


1.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM



CHAPTER 1


COLOR

DESCRIPTION

33

TN

ENGINE OIL LEVEL

34

TN

COOLANT LEVEL

35

TN

ENGINE OIL PRESSURE

36

TN

FUEL LEVEL

37

TN

FUEL PUMP

39

GY

AIR DRYER HEATER

40

GY

LOW AIR PRESSURE WARNING

41

TN

AIR TEMPERATURE

42

GY

FRONT AXLE ENGAGED

43

GY

POWER DIVIDER LOCK (PDL) WARNING

44

GY

PARK BRAKE WARNING

45

LTGN

ANTI - THEFT WARNING

46

GY

POWER TAKE - OFF WARNING

47

GY

SPEEDOMETER

48

GY

TACHOMETER

49

GY

DIFFERENTIAL LOCK WARNING

50

YL

LIGHT SWITCH FEED

51

YL

DIMMER SWITCH FEED

52

YL

HEADLIGHT HI - BEAM

53

YL

HEADLIGHT LO - BEAM

54

BN

PARKING/MARKER LIGHTS

55

OR

TURN SIGNAL - FEED

56

OR

TURN SIGNAL LIGHTS - LEFT

YL

TURN SIGNAL LIGHTS - LEFT (BODY BUI LDER CONNECTION)

OR

TURN SIGNAL LIGHTS - RIGHT

LT GN

TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

38

57

CHK

DATE

PEC 16JAN01

CHANGE

REV

PRODUCTION RELEASE.

A

REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P52778H

Figure 3

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 15 MAY 00

AE08-52365


S08315

SHEET 03

3

4


1.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 1



COLOR

DESCRIPTION

58

BN

CLEARANCE/IDENTIFICATION LIGHTS

59

GY

SOLENOID

60

OR

HAZARD LIGHTS

61

GY

AIR SUSPENSION

62

DKBL

PANEL LIGHTS

63

DKBL

COURTESY/DOME LIGHTS

64

YL

FOG/DRIVING LIGHTS

65

OR

CAB REAR FLOOD LIGHT

66

YL

DAYTIME RUNNING LIGHTS

68

BN

TAIL LIGHTS

69

BN

LICENSE PLATE LIGHT

70

OR

STOP LIGHTS

RD

STOP LIGHTS (BODY BUILDER CONNECTION)

OR

BACK - UP LIGHTS

LTBL

BACK - UP LIGHTS (BODY BUILDER CONNECTION)

72

OR

TRAILER AUXILIARY FEED - BATTERY

73

LTGN

67

71

CHK

DATE

PEC 16JAN01

PWM

74

LTGN

HEATER RECIRC MOTOR

75

LTGN

HEATER BLOWER MOTOR

76

LTGN

AUXILIARY FAN

77

LTGN

AIR CONDITIONER

78

LTGN

MIRRORS - HEATED; MOTORIZED

79

GY

SEAT BELTS

80

BK

SLEEPER BOX RELAY - FEED

81

LTGN

POWER DOOR LOCKS

CHANGE PRODUCTION RELEASE.

REV A


Figure 4

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 15MAY00

AE08-52365


S08315

SHEET 04


1.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5

Figure 5


S08315

5

6


1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P. 6

Figure 6

NAVPAK/ECM I6 Engine Contro ller Connector Pin Number Identi fi cation

S08315


1.7. CIRCUIT DIAGRA M INSTRUCTIONS, P. 7 ELECTRICAL CIRCUIT DIAGRAM


CIRCUIT DIAGRAM INSTRUCTIONS

A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.

B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN. REFER TO CONNECTOR COMPOSITE WITH APPLICABLE NUMBER FRO MORE COMPLETE I NFORMATION.

86

30

87A

87

CHAPTER 1

12

12

AND/OR

85

INDICATES SWITCH: RELAY - SUPPRESSED SWITCH CASE MANUAL/MECHANICAL MAGNETIC GROUND SUPPRESSED

SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN WITH OR WITHOUT CONNECTOR NUMBER.

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS. LOCATION/CIRCUIT NUMBER WIRE GAUGE/WIRE COLOR LOCATION IN FUSE/CIRCUIT BREAKER CONNECTION

BUSS IN FUSE/CIRCUIT BREAKER CONNECTOR

PRINTED CIRCUIT IN INSTRUMENT CLUSTER

F1

FUSE RATING

A

VOLTMETER

B

20A

D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS. A55A/A60 16OR

A60 16OR A55A 16OR

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS. WIRE CONNECTION

A12A

S A S I I A I OFF A OFF OFF OFF S I A GND S A

WIRE CONNECTION

INTERNAL CONNECTION

B

CONTACT

A128

S I

BUSSED CONTACT 16BN ETHER SWITCH

F19

F18

16RD

20A

KEY SWITCH

PIGTAIL

A12

F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED PER EXAMPLE). NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED. GROUND CIRCUITS ARE DESCRIBED THUS: 11-G 11-GA 11-GB COMMON GROUND CIRCUIT NUMBER

CHK

DATE

PEC 16JAN01

R32-G R32-GA R32-GB LOCATION

SUFFIX G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT.

CHANGE PRODUCTION R ELEASE.

REV A

SUFFIX G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT.

INDIVIDUAL GROUND CIRCUIT NUMBER


NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 15MAY00

Figure 7 Circuit Diagram Instructions

S08315

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SHEET 07

7

8


1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8 ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 1

CIRCUIT DIAGRAM INSTRUCTIONS

G - ABBREVIATIONS: COLOR, NOUN AND ENGINE COLOR ABBREVIATION AQ - AQUA BK - BLACK BL - BLUE BN - BROWN DK GN - DARK GREEN GD - GOLD GY - GRAY GN - GREEN LT BL - LIGHT BLUE

NOUN ABBREVIATION

LT GN - LIGHT GREEN OR - ORANGE PK - PINK PL - PURPLE RD - RED SIL - SILVER TN - TAN VT - VIOLET WH - WHITE YL - YELLOW

A ACC AC AUX AWG B BAT CONNDRL ENG FWD GA -

ACCESSORY AIR CONDITIONER AUXILIARY AMERICAN WIRE GAUGE BATTERY CONNECTION OR CONNECTOR DAYTIME RUNNING LIGHTS ENGINE FORWARD GAUGE

G GROUND GND I IGNITION IGN - INDICATOR IND - LEFT L - LIGHT LT - WITHOUT W/O - OPTIONAL OPT - RIGHT R - START OR SENDER S THERMO - THERMOSTAT - WITH W/

ENGINE ABBREVIATION ISM

- MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL

N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL

CHK

C-10,C-12

- MFG (CATERPILLA R) 10.3 LITER ELECTRONIC ENGINE CONTROL

V8-AVNT

- MFG (INTERNATIO NAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL

I6-HEUI

- MFG (INTERNATI ONAL) NGD I6 DT466 & DT/HT530 ELECTRONI C ENGINE CONTROL

DATE

PEC 16JAN01

CHANGE

REV

PRODUCTION RELEASE.

A

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H

Figure 8

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 10AUG00

Circuit Diagram Instructions (Cont.)

S08315

AE08-52365

SHEET 08


1.9. SCHEMATIC SYMBOL CHART, P. 9

Figure 9

Schematic Symbol Chart

S08315

9

10


1.10. RELAY FUNCTIONS, P. 10 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

RELAY FUNCTIONS AND WIRING GUIDE

INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RELAY FUNCTIONS MINIATURE RELAY FUNCTION AND WIRING GUIDE 1

5

86

30

87A

87 3

85 2

4

RELAY SCHEMATIC ENERGIZING COIL NORMALLY CLOSED CONTACT

COMMON CONTACT

30

NORMALLY OPEN CONTACT

86 87 87A

85

ENERGIZING COIL TYPICAL RELAY (INSERTION END)

85 87A

C

A E

E A

30

D

87

C D

B

B 86

FUSEBLOCK SOCKET CONNECTOR SOCKET CABLE INSERTIN END

FUSEBLOCK SOCKET CONNECTOR SOCKET RELAY INSERTION END

MICRO RELAY FUNCTION AND WIRING GUIDE RELAY SCHEMATIC 86

85

30

87

87A

COMMON CONTACT 3

5

ENERGIZING COIL

2

4

NORMALLY OPEN CONTACT

1

Figure 10

DATE

P EC

1 6J AN 01

CNA

2 3A U G0 2

87 87A

30

ENERGIZING COIL

NORMALLY CLOSED CONTACT

CHK

86

85

TYPICAL RELAY (INSERTION END)

CHANGE

PRODUCTION RELEASE. M IN I R E LA Y # 2 W A S # 5.

Relay Functions

S08315

REV

REFERENCE

A

P54304U

B

56507K

DRAWN

NAME

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

P52778H

DATE

21JUN00

PART NO.

AE08-52365

SHEET

10


1.11. LAMP BULB CHART, P. 11 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. BULB APPLICATION

CHAPTER 1

LAMP BULB CHART

CANDLEPOWER OR WATTS

BULB TRADE NUMBER

BACK-UP LIGHTS

32 CANDLEPOWER

GE1156 GE193

CLEARANCE & INDENTIFICATION

3 CANDLEPOWER

COURTESY LIGHT

3 CANDLEPOWER

GE168

DOME LIGHTS

12 CANDLEPOWER

GE561

FOG LIGHTS

55 CANDLEPOWER

VH550

LOW BEAMS

65 WATTS

GE9007

HIGH BEAMS

65 WATTS

GE9007

HEAD LIGHTS:

INSTRUMENT CLUSTER: GAUGE BACK LIGHT

082S270538-3

GAUGE WARNING LED (RED)

082S272109-3

RANGE INHIBIT LED (YELLOW)

082S272109-4

COLD AMBIENT PROTECTION LED (YELLOW)

082S272109-4

FUEL FILTER LED (YELLOW)

082S272109-4

WARN ENGINE LED (YELLOW)

082S272109-4

STOP ENGINE LED (RED)

082S272109-3

BRAKE PRESSURE LED (RED)

082S272109-3

BRAKE FLUID LED (RED)

082S272109-3

WAIT TO START LED (YELLOW)

082S272109-4

CHECK TRANSMISSION LED (YELLOW)

082S272109-4

TRAILER ABS LED (YELLOW)

082S272109-4

WASHER FLUID LED (YELLOW)

082S272109-4

LEFT TURN SIGNAL LED (GREEN)

082S272109-2

TRACTION CONTROL LED (GREEN)

082S272109-2

WATER IN FUEL LED(YELLOW)

082S272109-4

PARK FLUID LED LIGHT (RED)

082S272109-3

CHECK ELECTRICAL SYSTEMS LED (YELLOW)

082S272109-4

PARK BRAKE LED (RED)

082S272109-3

CRUISE CTRL ACTIVE LED (GREEN)

082S272109-2

ANTILOCK BRAKING SYSTEM LED (YELLOW)

082S272109-4

RIGHT TURN LED (GREEN)

082S272109-2

COOLANT LEVEL LED (RED)

082S272109-3

SEAT BELT LED (RED)

082S272109-3

HIGH BEAM ICON LED (BLUE)

082S272109-5

CHECK AIR CONDITIONER LED (YELLOW)

082S272109-4

RETARD OVER HEAT LED (RED)

082S272109-3

PTO/THROTTLE LED (RED)

082S272109-3

MAP LIGHT

3 CANDLEPOWER

1816 2458

SIDE MARKER STOP & TURN/TAIL & LICENSE PLATE

1157

32/3 CANDLEPOWER

3157

TURN SIGNAL/MARKER (FENDER)

CHK

TURN SIGNAL & MARKER LIGHT

2356

WORK (TRAILER HOOK-UP) LIGHT

4411

DATE

PEC 16JAN01 PEC 18JUN01

Figure 11

CHANGE

REV

PRODUCTION R ELEASE. A REVISED DRWG SHEET.

B

REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P54634F P52778H

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 20JUN00

Lamp Bulb Chart

S08315

AE08-52365

SHEET 11

11

12


1.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER IDENTIFICATION, P.12 CHAPTER 1

INTERNATIONAL V8 & I6 ECM CONTROLLER CONNECTORS PIN NUMBER IDENTIFICATION

CONNECTOR X3 REFERENCE (6020)

ECM PIN #

TERM

DESCRIPTION

1

FPM

2

FLI

3

ECM PIN #

TERM

DESCRIPTION

FUEL PUMP MONITIOR

1

KL.87

BATTERY POWER

FUEL LEVEL INDICATOR

2

KL.87

BATTERY POWER

KL.15

IGNITION FEED

3

4

ECL

ENGINE COOLANT LEVEL

4

5

MPR

MAIN POWER RELAY

5

6

KL.31

GROUND

6

7

KL.31

GROUND

7

8

DDS

DRIVELINE DISENAGE SWITCH

8

9

FPC

FUEL PUMP CONTROL

9

VSS-

VEHICLE SPEED SENSOR-

10

TCSS

TORQUE CURVE SELECT SWITCH

10

VSS+

VEHICLE SPEED SENSOR+

11

TACH

TACHOMETER CONTROL

11

12

CAN1+

DRIVETRAIN J1939 DATALINK +

12

13

CAN1-

DRIVETRAIN J1939 DATALINK -

13

14

RAS

RESUME/ACCELERATE

14

15

CAN1-SHLD

DRIVETRAIN 1939 DATALINK SHLD

15

NOT POPULATED

16

NOT POPULATED NOT POPULATED

16

C NA

Figure 12

CONNECTOR X4 REFERENCE (6021)

NOT POPULATED SENSOR REFERENCE VOLTAGE

VBREF

NOT POPULATED LSI_SPARE2

LOW SPEED INPUT 2 NOT POPULATED NOT POPULATED

NOT POPULATED IDLE VALIDATION SWITCH

IVS

NOT POPULATED EFAN

ELECTRIC FAN CONTROL

LSO_SPARE4

LOW SIDE OUTPUT 4

17

VSS _C AL

VE HIC LE SP EED SEN SOR CALIBRATION

17

18

VRE

VEHICLE RETARDER ENABLE

18

19

RPRE

REMOTE PRESET PTO ENABLE

19

20

RV AR

R EM OT E VA RIA BLE PT O E NAB LE

20

ATA+

J1708 DATALINK +

21

SCS

SET/COAST

21

ATA-

J1708 DATALINK -

22

ESHTR

ELECTRONIC SHUTTER RELAY

22

23

ECI

ENGINE CRANK INHIBIT

23

GSC

GENSET SPEED CONTROL

24

BAP

BAROMETRIC AIR PRESSURE

24

KL.31B

SENSOR REFERENCE GROUND

2 5F EB 03

PIN 6 OF CONN X4 INOUT CHANGED TO INPUT

B

58928S

U00DLCK

P54304U

APS

ACCELERATION POSITION SENSOR NOT POPULATED

NOT POPULATED

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

16JAN01

AE08-52365

International V8 and I6 ECM Controll er Connectors Pin Number Identi fi cation

S08315

12


2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2) 2.1. ACCESSORY, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 2

ACCESSORY

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CH2_02

# W/ MWM ENGINE * W/ MXT

5 D 1 R A 8 1

DIAG CONN (1650-B)

A98 18VT

5 D 1 R A 8 1

KEY SWITCH (1100)

A B

S I

S

AI OFF S GND

A

S

S

I

A OFF

I

A OFF OFF I A C

D

T D A R 4 0 1 1 A

A13DH 18PK A12AB 18LTBL

DIODE ASSY (1106M)

J4

G4 86

A

30

B

85

D K D P 3 8 1 1 A

A12 18LTBL

IGN RELAY CH2_12

BODY BUILDER CONN CH9_10

A12M 16LTBL

ACCESSORY RELAY (CAB FUSE BLOCK) (1012)

87A

87 G3

J3

B L 2 B 1 T A L 0 A12D 1

CAB FUSE BLOCK (1013)

5A

10LTBL

F H A W G - 6 1 1 1 A

B3

A3 F35

C3 10A D3 F34 A4

A12E 10LTBL

5A

B4

F36

A12S 16LTBL *AIRCP 12PK *ACC 16LTBL A78L 18LTGN

TRAILER AUX/ ROOF AUX CH3_12 ECU (C70) CH9_41

TRANSFER CASE (J2A) CH10_27 POWER MIRRORS CH3_07


A12C 10LTBL

IGN RELAY CH2_12

RELAY EXHAUST (1012-A4) CH5_06

CHK

CNA1

DATE

31MAR09

E1

#A24-GE 16WH

A12P 18LTBL

SWITCH PACK CH3_11

F5

A12N 18LTBL

ELECT SYSTEM CONTROLLER (1600-2)

15A H1

A86F 16LTGN

CB RADIO CH3_02

F23

A86 18LTGN

RADIO CH3_08,CH3_29

G1

CHANGE

ADDED MXT EFFECTS -

REV

H

REFERENCE

61817B

DRAWN

U00JXP9 RELEASE NO.

F34, CIRC AIRCP, ACC

Figure 13

5A F1

52778H

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500 DATE

09AUG00

Accessory

S08315

PART NO.

AE08052366

SHEET

001

13

14


2.2. BATTERY FEEDS, CAB , P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 2

BATTERY FEEDS, CAB


CAB FUSE BLOCK (1011) 30A

A14 10RD

A3

A14AB 10RD

A4

B3

F15

30A B4

F13

10A C4

A14AS 10RD

D4

F12

20A A2

B2

F14

5A C2

D2

F10

5A E2

F2

F6

15A G2

CH3_31

H2

F2

A A D A R 4 6 1 A

A81B 12LTGN

PWR WIN / LOCK (DRIVER) CH3_04

A81A 12LTGN

PWR WIN / LOCK (PASS) CH3_04

A86A 18LTGN

DOME LT / RADIO MEMORY CH3_08, CH8_05

A86M 14LTGN

A73B 16LTGN

KEY SWITCH & DIAGNOSTIC CH2_01,12,15

A28 18TN

INSTRUMENT CLUSTER CH7_05

A14AT 10RD A14FJ 10RD


100A A14AA 6RD

**5A/20A A14FM 10RD

MEGA FUSE

A2

B2 F44

15A/10A C2

B A D A R 4 6 1 A

D2 F42

*P3PWR 14RD A14HE 18RD A14A 16RD

F40

G2

F38

H2

10A C1

** 5A - W/ NGV 20A - W/ MXT VEHICLE

F41

D1

30A

A14EG 10RD

A1

A14FR 10RD

G4

F43 30A

B1

H4

CHK

DATE

31MAR09

A58AB 18BN

A13E 16PK

CHANGE

REV

K

REFERENCE

61817B

DRAWN

U00JXP9 RELEASE NO.

P52778H

TELEMATICS (1J) CH3_22

PWR OPT (1014) CH10_28 TELEMATICS GEN I MODULE (1J) CH3_35 W/ AWARE LIGHTED AIR SHIELD CH3_12,32 PWR OPT (1014) CH10_28 AIR SEAT / QUALCOM / TELEMATICS CH3_14,15,22

AP01 16RD

CH3_33

A81D 12LTGN

PWR WIN / LOCK (TRAVEL CREW) CH3_05

AP01 16RD

ROOF MOUNTED ASSY (OPERATOR PROVISION)

*PWR 14RD

ADDED MXT EFFECTS

PWR OPT (1014) CH10_28 AUX TRAILER SOCKET SWITCH (1006) CH9_38

CH3_33

* ONLY FOR MXT VEHICLE

CNA1

OPTIONAL IGN RELAY (1013) CH2_13

TACHOGRAPH CH3_34

*P5PWR 14RD

20A/10A

ACCESSORY RELAY (1012) CH2_01

AP02 16RD

*P4PWR 14RD A14C 16RD

F2

IGNITION RELAY (1012) CH2_12

A14 16RD

10A E2

HAVC CONTROL CH11_01

A15 18RD

A14AV 10RD

4 D 1 R A 6

AUX POWER CH3_01

TRANSFER CASE CH10_28

NAME


21JUN00

Figure 14 Battery Feeds, Cab

S08315

PART NO.

AE08052366

SHEET

002


2.3. BATTERY, P. 3

Figure 15 Battery

S08315

15

16


2.4. 1708 DATA LINK-CHASSIS, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

1708 DATA LINK-CHASSIS


CH2_04A

) L + B ( K B D 3 6 A 1 PASS THRU AT DASH (1701)

Y ) - G ( B 6 3 1 A

TCM BULKHEAD (7214) 15

41

40

W/ALLISON HD WTEC TRANSMISSION

14

L ) B + K ( A D 3 8 J 1

Y ) - G ( A 8 3 1 J J1708 SPLICE (4820)

CH9_04,37

N3A(-) 18GY

CH9_04,37

N3A(+) 18DKBL

C3

C4

J3C(+) 18DKBL

DASH/CENTER CHASSIS (9714) (W/HYD ABS BRAKES)

J1708 SPLICE (4820)

L ) B + K ( B D 3 8 J 1

ENGINE (4103)

10

) L + B ( K A D 3 8 K 1

16

J3-151 18GY

16

J3+142 18DKBL

15

J3C(-) 18GY

10

K3-151 18GY

17

K3+142 18DKBL

1

W/ALLISON WTEC TRANSMISSION

Y ) - G ( B 8 3 1 J

(7909) LE3(-) 18GY

11

LE3(+) 18DKBL

10

11

W/EATON GEN3 TRANSMISSION

11

IDM2

Y ) - G (6011) ( B 8 3 1 K

ECU "S" CONN BLACK (7204F)

DASH (4705F2)

3

K3C(-) 18GY

2

K3C(+) 18DKBL

17

10

11

) L + B ( K A D 3 8 K 1

) L Y ) + B - G ) K ( K ( + 8 A D ( B B 1 3 8 A 1 K 8 3 1 J 3 K *

) L + B ( K D D 3 8 K 1

Y ) - G ( 8 D 1 3 J

20

21

10

) L + B ( K B D 3 8 K 1

11

IDM2 / CONN BODY LOCK (6011)

Y ) - G ( A 8 3 1 K K3C(-) 18GY

3

K3C(+) 18DKBL

2

Y ) - G ( B 8 3 1 K

ECM CONN (6007)

* W/ MXT

W/I6-HEUI ENGINES

ECM 2 CONN (6021) W/I6-EGR ENGINES

CHK

CNA1

DATE

31MAR09

CHANGE

ADDED MXT EFFECTS

REV

K

REFERENCE

61817B

DRAWN

U00DAG9 RELEASE NO.

52778H

Figure 16

20

21

ECM 2 CONN (6021) W/V8-AVNT ENGINES

NAME


19JUN00

1708 Data Link-Chassis

S08315

PART NO.

AE08052366

SHEET

004


2.5. J–1708 DATA LINK-CAB, P. 4A

Figure 17

J–1708 Data Link-Cab

S08315

17

18


2.6. SWITCH DATA LINK, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER

2


SWITCH DATA LINK


ELECT SYSTEM CONTROLLER (1600) 30

29

L Y ) ) + B - G ( K ( F 0 E 3 2 3 D 0 A A 2

A3Y(+) 18DKBL A3Z(-) 18GY

) L + B ( K N D 3 8 A 1 Y ) - G ( P 8 3 1 A *IP / DOOR DOOR POD PASSENGER (3204)

A

B

) L + B ) Y ( - G K ( W 3 D 8 X 8 1 E 1 3 E

C

A

B

E

*IP / DOOR DOOR POD DRIVER (3200)

SWITCH PACK (1101)

) L Y + B ) - G ( K ( 8 D X 1 W 3 3 8 E 1 E

DOOR POD SIGNAL (3202)


C

*IP / ROOF CREW DOOR (2600)

B

E D

D

L Y ) ) + B - G ( ( K X 8 W 3 1 3 D A A 8 1

L Y ) B ) - G + K ( ( J D K 8 3 8 3 1 A 1 A

) - Y G ( Z 8 3 1 D ) L + B ( K Y D 3 8 D 1

D

L ) - Y ) + B ( ( K A G B D 8 A 1 3 8 3 D 1 D LEFT CREW DOOR POD (3208)

B

) L ) + B - Y ( ( B K C G 8 B D C 1 3 8 3 D 1 D

) L ) + B - Y ( ( K A G 8 B D A 1 B 8 3 3 1 T T

RIGHT CREW DOOR POD (3208)

A

B

A

) L ) + B - Y ( ( K G A 8 B D A 1 B 8 3 3 T 1 T

* W/ MXT DOOR POD SIGNAL (3209)

CHK

CNA1

DATE

3 1M AR 09

CHANGE

A DD ED M XT E FF EC TS

REV

C

REFERENCE

61817B

DRAWN

U00JXP9 RELEASE NO.

52778H

C

D

C

D


NAME


25AUG00

Figure 18 Switch Data Link

S08315

PART NO.

AE08052366

SHEET

005


2.7. DRIVETRAIN 1939 DATA LINK (CAB), P. 6

Figure 19

Drivetrain 1939 Data Link (Cab)

S08315

19

20


2.8. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7

Figure 20

Drivetrain 1939 Data Link (Chassis)

S08315


2.9. J1939 DATA LINK — MXT, P. 7A INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 2

J1939 DATA LINK - MXT

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYSTEM CONTROLLER (1600)

PASS THRU (1701)

34

A5AN(+) 18YL

35

A5AP(-) 18GN

5 0 _ 7 H C

4

A5AM(-) 18LTGN

5

15

A5B(-) 20GN

16

J5E(+) 18YL J5E(-) 18GN

8

) ) + L - N ( ( Y S G 8 8 R A 1 A 1 5 5 A A

CLUSTER CONN (1500) A5AL(+) 18YL

A5B(+) 20YL

TRANSFER CASE CH10_27

A5AM(-) 18GN

) - N ) + L ( ( D G 8 Y 8 A 1 C A 5 5 1 A A

C

A5AE(+) 18YL

D

A5AF(-) 18GN

13 J1939(-)

L5A(+)1

2 N 18YL ) - G ( 8 A 1 5 2 L L ) Y + 8 ( A 1 5 L

12 J1939(+)

L5-108 18GN

W I H L Y O N N 8 L G A 1 N 8 1 C A C

W / ALLISON LCT TCM CH10_01A

L5+128

N 1 18YL ) - G ( 8 B 1 5 L 1 L ) Y + 8 ( B 1 5 L

C

J1939 TERMINATING RESISTOR (1657M)

J1939 CONN (7308F)

A

C

C

J1939 CONN (9520E)

A

A5AH(-) 18GN

120 OHMS A

) L + Y ( A 8 5 1 N

) - N ( G A 8 5 1 N

A5AG(+) 18YL

N5C(+) 18YL N5C(-) 18GN

A

C

120 OHMS

CHK

DATE

31MAR09

CHANGE

INITIAL RELEASE

REV

A

REFERENCE

61817B

DRAWN

310615 RELEASE NO.

61817B

WABCO HYD FULL POWER ABS CH9_37

) L + Y ( B 8 5 1 N

) - N ( G B 8 5 1 N

CNA1

ECM2 (6020)

T N S L 5 G 5 Y 8 K 8 K 1 1 L5A(-)1 18GN

A5AL(+) 18YL

DIAGNOSTIC CONNECTOR (1650)

ENGINE/DASH CONN (4103)

7

J1939 TERMINATING RESISTOR CONN (9520F)

NAME


10DEC08

Figure 21 J1939 Data Link — MXT

S08315

PART NO.

AE08052366

SHEET

07A

21

22


2.10. GROUNDS, CHASSIS, P. 8

Figure 22

Grounds, Chassis

S08315


2.11. GROUNDS, CHASSIS, P. 9

Figure 23 Grounds, Chassis (Cont.)

S08315

23

24


2.12. GROUNDS, IP, P. 10 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

2

GROUNDS, IP


DIAGNOSTIC CONNECTOR (1650) ROOF CONN (2000) CH8_03,05 ROOF CONN (2000) CH8_05

A98-G 18WH

A

A63-GA 20WH A11-GF 16WH

A11-GAB 20WH A11-G 10WH

1

A11-GAA 18WH

WASHER GND CH3_09

A28-G 18WH

CLUSTER GND CH7_05

A11-GAD 16WH

FB2 IGN RELAY GND CH2_12

A86-G 18WH A74-G 18WH

A11-GA 10WH

CAB GND STUD (1851) (1852) (1859)


RADIO GND CH3_08 HVAC CONTROL GND CH11_01

A11-GDB 18WH

SWITCH PAK GND CH3_11

A84-G 14WH

CIGAR LTR GND CH3_01

A86-GA 14WH

AUX PWR GND CH3_01 EXHAUST BRAKE SWITCH (1020-8) CH5_05

#A24-G 16WH A11-GAH 14WH

B SYSTEM CONTROLLER (1601)

A73-G 12WH

PWM GND CH11_01

# W/ MWM ENGINE

CHK

CNA1

DATE

31MAR09

CHANGE

REVISED CIRC A63-GA,

REV

E

REFERENCE

61817B

DRAWN

U00JXP9 RELEASE NO.

A11-GF CONNECTIONS

52778H

NAME


09AUG00

Figure 24 Grounds, IP

S08315

PART NO.

AE08052366

SHEET

010


2.13. GROUNDS, IP, P. 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 2

GROUNDS, IP


A11-GDX 16WH

A11-GDW 18WH

COURTESY LIGHT DRV CH8_05

A11-GDV 18WH

COURTESY LIGHT PASS CH8_05

A81-GA 12WH

POWER WINDOW / LOCK DRV CH3_04

A81-G 12WH

POWER WINDOW / LOCK PASS CH3_04

A11-GH 8WH

GND STUD (1858) (1862) (1552F)

A81-GB 12WH

POWER WINDOW / LOCK PASS TRAVEL CREW CH3_05

A81-GC 12WH

POWER WINDOW / LOCK DRV TRAVEL CREW CH3_05

GROUND (1003)

A

B

A11-GAL 12WH OPT IGN RELAY GND CH2-13

A11-GBA 18WH A62-GC 18WH

C

A62-GD 18WH

D

A23-GA 18WH

R A B SE U B

SHIFTER GND (1901) CH10_01

5B

A186 18DKBL

TRANSMISSION GND CH10_03

A188 18DKBL

TRANSMISSION GND CH10_03

SNOW VALVE SWITCH (1901) CH5_03

A11-GDY 12WH

MIRROR SWITCH CH3_07

F

A62-GF 16WH

IP AIR HORN SW CH3_06

G

A21-G 16WH

10

H

A41-G 18WH

PREMIUM TRIM GND / * PREMIUM ROOF CONN(2503) CH3_03

K

A28-GC 18TN

ETHER START SWITCH (1010) CH5_02

AUTO NEUTRAL LIGHT CH10_05

* W/ MXT

CHK

CNA1

DATE

3 1M AR 09

Figure 25

CHANGE


REV

C

REFERENCE

61817B

DRAWN

U00JXP9

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

RELEASE NO.

DATE

52778H

9AUG00

Grounds, IP

S08315

PART NO.

AE08052366

SHEET

011

25

26


2.14. IGNITION CAB WITH THEFT DETERRENT, P. 12 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 2

12 VOLT : POWER DISTRIBUTION IGNITION CAB W/THEFT DETTERENT


CAB FUSE BLOCK (1011) G2 F6

G1

D2

5 D 1 R A 8 1

KEY SWITCH (1100)

AUX-POWER R ELAY (1873)

6 8

B S

A

S

S

I

I

GND

I

A OFF OFF I A C

D

C K D P 3 1 8 A 1

S D A R 4 0 1 1 A

X K 3 P 1 8 A * 1

I

A OFF S

OFF

5

L 2 B 1 T A L 8 1

A1

7 8 3

A 7 8

A13AG 18PK

A41B 18GY

E1

A75C 18LTGN

F1

F19

L F B J K 4 K A P 0 3 0 1 1 D 8 1 A * 1 A 5A

A99E 18VT

B2

8

A11-GAD 16WH

A11-GLZ 12WH

B D B R 4 6 1 A

G2

E3

6 8F4

7 8

A 7 8

RELAY EXHAUST (1012-C4) CH5_06

#A17H 16PK

&A75D H2 18LTGN

5A F20

0D4 3

DRIVER DISPLAY

5A

F20 E2

F3

ACCELERATO R CH01_03

E K C2 5A S C ) A13HC U 2 F O D2 16PK 1 L 0 B B 1 F22 A ( C

IGN RELAY CAB FUSE BLOCK (1012) D3 5

A14AV 10RD

CLUTCH CH06_04

CH2_13

F24

A H G - W 1 0 1 1 A

HEATER-A/C CONT CH11_01

A17H 18PK

A2

F H A W G - 6 1 1 1 A

CLUSTER CH07_05

5A

CH2_01 NEG STUD (1851)

COMPASS/TEMPERAT CH03_0

A28A 18TN

*A13Y 18PK

A13DB 18PK

TO IGN RELAY CH02_14

OWNER/OPERATOR IGN FEED

F23

01 3

*A13DC 18PK

A13C 18PK

TRANSMISSION CH10_01

5A B1

ACC RELAY CH2_01

PASS THRU (1700) 15

52 8

A

5A

A92VA K H1 C 18VT F17 O L ) B 2 E 1 5A S 0 1 U (C1 A13B F 16PK D1 B F21 A C

B2

A

S

EATON DIAGNOSTIC DISPLAY CH10_20

A92ET 16TN

5A

F2

H2

A2

C2

E2

F2

HVAC (1210) CH11_01

A13AF 18PK

12 SYSTEM CONTROLLER (1600)

A13AH 10PK

HVAC (1210) CH11_01

A75D 18LTGN

A A D A R 4 6 1 A

E

H G 1 W 1 0 A 1

A D A R 4 6 1 A

NEG STUD (1852B)

MEGAFUSE 100A

CHK

CNA1

DATE

31MAR09

CHANGE

ADDED MXT EFFECTS

* W/ THEFT DETERRENT # W/ MWM ENGINE & W/ MXT

REV

K

REFERENCE

61817B

DRAWN

U00EDL2 RELEASE NO.

52778H

Figure 26

LOW RELAY DRIVER SYSTEM CONTROLLER (1601)

NAME


22JUN00

Ignition Cab with Theft Deterrent

S08315

PART NO.

AE08052366

SHEET

012


2.15. IGNITION CAB , P. 13 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

2

12 VOLT POWER DISTRIBUTION - IGNITION CAB (CONT)


E2 F6


5A

F2

5 D 1 R A 8 1 A B S A

S

S

I

OFF

OFF

A

I

A OFF I

S

GND

A

S

KEY SWITCH (1100)

I

I

OFF A

D

C

DIODE ASSY (1106M)

H K D P 3 1 8 A 1

A

B L A B 2 T 1 L A 8 1

B

A12 18LTBL

D K D P 3 8 1 1 A A13DB 18PK

REMOTE STOP RELAY CH9_31

A13DB 18PK

BATTERY FEED CH2_02

A14FJ 10RD

J4

A11-GBA 18WH

5 8 6 8

G3

7J3 8

G4

0 3

ACCESSORY RELAY CH2_01

CH2_11

A11-GAM 16WH

A13FA 10PK

CH3_13 A13F 16PK

10A G2

A 7 8

CAB FUSE BLOCK IGNITION (1013)

F28

H2

10A C2

F32

SATELLITE COMMUNICATION QUALCOMM-IMCT SYSTEM CH3_14

A13E 16PK

D2

HA13A 16PK

TELEMATICS CH3_22

A13A 16PK

TELEMATICS GEN I MODULE (1J) CH3_35 DATA LOGGING RELAY (1008) CH3_35

A13B 16PK

A13DA 18PK 10A


A2

B K F P 3 0 1 1 A

F34

5A E2

F30

F2

A13LA 18PK

CENTER PIN DIODE (1906) CH9_38

A86P 16LTGN

2 WAY RADIO CH3_10

7.5A

7.5A/10A A1


F33

B1

5A C1

D1

F31

5A F1 F29

CHK

DATE

31MAR09

CHANGE

ADDED TRANSFER CASE

REV

L

REFERENCE

61817B

DRAWN

U00JXP9 RELEASE NO.

CONNECTION

Figure 27

P52778H

A21C 16TN

ETHER START CH5_02

A13 16PK IGN 16PK 10A A59H 18BK

TACHOGRAPH (1662) CH3_34

A59J 18BK

E1

CNA1

5TH WHEEL INTERLOCK RELAY (1016) CH9_39

A13L 18PK

B2

SNOW VALVE SWITCH CONNECTOR CH5_03

A49C 18GY

TRANSFER CASE (J2A) CH10_27

LIFT AXLES CH9_25

OPTIONAL WARNING LIGHTS CH7_08

A49E 18GY NAME


09AUG00

Ignition Cab (Cont.)

S08315

PART NO.

AE08052366

SHEET

013

27

28


2.16. IGNITION FEEDS, CHASSIS, P. 14 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

2

IGNITION FEEDS, CHASSIS


MINI FUSE BLOCK (4001)

# W/ MWM ENGINE * W/ MXT

J71 18OR

J71 18OR

10A

BACK-UP LIGHT LCT XMSN CH10_01

J71H 18OR

F1-A1

J44N 16GY

F1-D1

F1-F1

10A

F1-H1

F1-G1

#J23 16TN

10A W/SOLENOID 5A W/CLUTCH

5A

F1-A2

WASHER PUMP CH3_09

LCT COLUMN SHIFTER CH3_17

IGN SENSE WTEC CH10_03

HYD ABS FEED CH9_04

J13T 14PK

F1-F4

F1-E4

FROM REMOTE STOP RELAY CH9_31

J13C 18PK

A13C 18PK

R9-5

CHK

CNA1

DATE

31MAR09

85 R9-4

R9-2 J11-GD 18WH

CHANGE

ADDED MXT CIRC J97UA

J44Y 16GY

AIR PARK BRAKE SOLENOID C H9_35

WTEC AUTO NEUTRAL RELAY CH10_05

FUEL HEATER RELAY CH7_09,CH9_07 AIR ABS RELAY CH9_02 TRAILER ABS CENTER PIN

REV

N

R9-1 PRIMARY IGNITION / *ISO & POWER RELAY (4003)

30

87 CAB GND (4005) (4006)

AIR SUSPENSI ON CH9_1 7

*J13C 18PK 86

*J11-GD 18WH J11-GD 18WH

J61 18GY

J94A2 18PK

J13AV 18PK PASS THRU (1701-11)

AIR DRYER CH9_01

J13AS 18PK

J13X 18PK

A13C 18PK

J39A 16GY

FUEL TRANSFER PUMP CH9_09

J92J 18TN

IGNITION (4840)

FROM KEY SWITCH CH2_12

HYD ABS FULL POWER FEED CH9_37

J37C 18TN

F1-D4 5A

J13A 18PK

HEATED DRAIN VALVE CH9_01

F1-B4 10A

W K C P 3 0 1 1 J

IGN SENSE EATON XMSN CH10_20

J39B 16GY

10A

F1-C4

IGN SENSE LCT CH10_01

J92ET 12TN

20A F1-F3

ABS CH9_02

J13M 18PK

J94HD 18GY

F1-D3

F1-A4

EXHAUST BRAKE RELAY CH6_01 POWER RELAY CH9_42

J94AYA 12GY

J92NA 18YL

F1-B3

F1-E3

EXHAUST BRAKE RELAY (4002)(M1-C4) CH5_06

J24C 18GY

J92FN 16TN

F1-H2

10A

J13E 14PK

FAN SOLENIOD CH5_01

J87K 18GY

F1-F2

10A

F1-C3

AUTOSHIFT3 STAR T ENABLE RELA Y CH10_20

#J24D 16GY

J24C 18GY

F1-G2

F1-A3

ULTRASHIFT DM3 IGN INTERRUPT RELAY CH10_20

FAN CLUTCH CH5_01

F1-E2 10A

ENGINE/DASH CONN V8-AVNT CH6_03 ECM 24 ENGINE CONN I6 CH6_01

FAN RELAY (4002)(M1-C2) CH5_05

F1-B2

F1-D2 30A

ENGINE / DASH (1010-19 / 4103-19) CH6_10

J23FS 18TN

J23Z 18TN

5A F1-C2

PARK BRAKE #J13A 14PK

*J97UA 16PL J97UA 18VT J97U 18VT J97A 18VT J17D 18VT

5A

F1-E1

BACK-UP LIGHT RELAY WTEC CH10_02

J71J 18OR

F1-C1

J13W 14PK

BACK-UP LIGHT W/EATON AUTOSHIFT & EATON ULTRASHIFT/DM2 CH10_17 OR CH_10_20 FOR GEN3

J71 18LTBL

F1-B1

J13S 14PK

BACK-UP LIGHT MANUAL XMSN CH8_01

REFERENCE

61817B

87A R9-3

CHAS GND

*J14J 12RD

J11-GE 12WH J14D 10RD

DRAWN

U00JXP9 RELEASE NO.

52778H

MEGAFUSE / *MINIFUSE *(4001)

J14H 4RD NAME


10AUG00

Figure 28 Ignition Feeds, Chassis

S08315

PART NO.

AE08052366

SHEET

014


2.17. START, P. 15

Figure 29 Start

S08315

29

30


3. CAB ACCESSORIES (CHAPTER 3) 3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1 ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3


CIGAR LIGHTER & POWER FEEDS CIG LTR PWR (1854)


CIGAR LIGHTER

F3 G3

A84 14LTGN

(CH 2, PG 2) 15A A11-GA 10WH

NEG STUD (1851)

(STANDARD EQUIPMENT)

H3

CIG LTR

A84-G 14WH

CIG LTR GND (1853)

A G - H 6 W 8 4 A 1

POINT A TO POINT A THIS SHEET

(OPTIONAL WIRING 1) CAB FUSE BLOCK (1011)

AUXILIARY POWER (10)

F14 A2

B2 A86M 14LTGN

(CH 2, PG 2) 20A

A B

A86-GA 14WH

CIG LTR PWR SOURCE (1860) B

A86M 14LTGN

A

A86-GA 14WH

TO POINT A THIS SHEET

(OPTIONAL WIRING 2) AUXILIARY POWER (10)

CAB FUSE BLOCK (1011) F14 A2

B2 A86M 14LTGN

(CH 2, PG 2) 20A

A

B

A86-GA 14WH

TWO POST PWR SOURCE (1861) A

A86N 14LTGN

B

A86-GB 14WH

(OPTIONAL WIRING 3)

TO POINT A THIS SHEET

AUXILIARY POWER (10)

CAB FUSE BLOCK (1011) F14 A2

B2

(CH 2, PG 2) 20A

A86M 14LTGN

A B

A86-GA 14WH

CIG LTR PWR SOURCE (1860) B

A86M 14LTGN

A A86-GA 14WH

TWO POST PWR SOURCE (1861) A

A86N 14LTGN

B

A86-GB 14WH

60AMP POWER FEED PTC BODY BUILDER DCM BATT FEED (1820) MAXIFUSE BLOCK (4000)

CHK

DATE

PEC 16JAN01 CNA

Figure 30

23AUG02

BODY BUILDER FEED STUD (1870)

A2 J14MM 8RD

CHANGE

REV

REFERENCE

PRODUCTION RELEASE.

A

P54304U

F14 WAS F2

B

56507K

Cigar Lighter and Power Feeds

S08315

P14 8RD

A

60A

DRAWN

NAME

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

P52778H

DATE

26JUN00

PART NO.

AE08-52367

SHEET

01


31

3.2. CB POWER, P. 2 ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN A NY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CB POWER

) 1 G P , 2 H C ( G1


F1

10A

H1

N G

A11-GF

F T 6 L 8 6 A

16WH

A11-G 10WH

1

12

11

ROOF/IP CONN

NEGATIVE STUD

(2000)

(1851)

N F G F G - H T 1 6 L 8 6 1 W 6 D 1 D 1

B

A

CONSOLE/ ROOF (2502)

N F G T 6 L 8 6 C 1

F G - H 1 1 W 6 C 1

F G - H 6 8 W 6 C 1 A

CHK

P EC

DATE

1 6J AN 01

CNA 23AUG02

Figure 31

CHANGE

REV

REFERENCE

PRODUCTION RELEASE.

A

P54304U

CHGD F20 TO F1, 1012 TO 1011

B

56507K

CB Power

S08315

B

CB RADIO POWER (2303)

DRAWN

NAME

U00EDL2

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

P52778H

DATE

25AUG00

PART NO.

AE08-52367

SHEET

02

32


3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

COMPASS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

TEMPERATURE DISPLAY


TEMP SENDER (8601) A

B

A Y 1 G 4 8 M 1 1 Y 4 G M 8 1 B


F23 5A

AUX FWD / DASH (4305)

A Y 1 G 4 8 J 1 Y 1 G 4 8 J 1

PANEL LIGHT BUSS BAR (1002) SEE CH08_10

A1

C

B1

A62F 18DKBL

G

B Y 1 G 4 8 A 1 H

38

67

PASS THRU (1701)

A41 18GY

A41-G 18WH

A41A 18GY

GROUND (1003)

3

2

1

4

1 Y 4 G C 8 1

B Y 1 G 4 8 C 1

L F B 2 K 6 D C 8 1

H G 1 W 4 8 C 1

A

D N U O R G

D

E

N G I V 2 1

CONSOLE / IP PREMIUM / *PREMIUM ROOF CONN (2503)

10

R E M M I D

A Y 1 G 4 8 C 1

G

H

+ P M E T

P M E T

DOME / READING LIGHT COMPASS / TEMP UNIT (2117)

COMPASS/TEMP MODULE

* W/ MXT

CHK

CNA1

DATE

3 1M AR 09

CHANGE


REV

D

REFERENCE

61817B

DRAWN

U00JXP9 RELEASE NO.

52778H

Figure 32

NAME


25AUG00

Compass and Temperature Display

S08315

PART NO.

AE08052367

SHEET

003


3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER FRONT DOORS

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

WINDOWS AND LOCKS (POWER)


NEGATIVE STUD (1858)

A11-GH 10WH

30A A3

A81B 12LTGN

*A11-GH 8WH

B3

A81-GC 12WH

F15


30A

A81-GB 12WH

CH3_05

3

A4

A81A 12LTGN

B4

A3Y(+) 18DKBL

F16


A3Z(-) 18GY

29

A3E(+) 20DKBL

30

A3F(-) 20GY

A3N(+) 18DKBL A3W(+) 18DKBL


A3P(-) 18GY A3X(-) 18GY DOOR POD SIGNAL (3202)

DOOR / IP (3200)

ADDRESS 2 ADDRESS 1

D O P R O O D

DATA DATA + GND

POWER

R E V I R D

WINDOW WINDOW LOCK LOCK

A

E3W(+) 18DKBL

B

B

E3X(-) 18GY

C

C

E3W(+) 18DKBL

A

E3X(-) 18GY

C

D E

E81-GA 12WH

G

E81B 12LTGN

A

E83E 14LTGN

D

31MAR09

ADDRESS 1 C

E81-GA 12WH

E

E81B 12LTGN

G

E83E 14LTGN E83A 14LTGN

A

B E81A 14LTGN

D

C

D

E N 1 G 8 T E L 4 1

E N 1 G 8 T E L 4 1

A

A

CHANGE

ADDED MXT CIRC A11-GH

B

B

WINDOW MOTOR (3100)

REV

D

REFERENCE

61817B

A

WINDOW MOTOR (3100)

DRAWN

U00JXP9 RELEASE NO.

52778H

Figure 33

D

A81-G 12WH

E81A 14LTGN

C

DOOR LOCK (3203)

CNA1

A81-GA 12WH

E83A 14LTGN

B

B

DATE

ADDRESS 2

D

DOOR POD LOAD (3201)

CHK

POD SIGNAL (3202)

DOOR / IP (3204)

D O P R O O D

DATA DATA + GND

POWER

R E G N E S S A P

WINDOW WINDOW LOCK LOCK


B

A

DOOR LOCK (3203)

* W/ MXT

NAME


25AUG00

Front Doors Windows and Locks (Power)

S08315

PART NO.

AE08052367

SHEET

004

33

34


3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

CREW DOORS


WINDOWS AND LOCKS (POWER)


30A A81C 12LTGN


G1

H1 F37 30A

A81D 12LTGN

4 0 _ 3 H C

) L + B ( K Y 3 D 8 A 1 B

A

C

) L + B Y K 3 D D 8 1 DOOR POD SIGNAL (3209)

ADDRESS 2 ADDRESS 1

D O P R O O D

DATA +

D

POWER

W E R C T F E L

B C

GND

T3BB(+) 18DKBL

E

ROOF / IP CREW DOOR (2600)

F


RIGHT CREW DOOR POD (2602) D3BB(+) 18DKBL D3CC(-) 18GY D81D 12LTGN D81-GD 12WH

A

D81-GE 18WH

E

B C

D

F

18WH T83F 12LTGN

T83F 12LTGN

T83C 12LTGN

WINDOW B

F43

A

WINDOW A

T3BB(+) 18DKBL T3AA(-) 18GY T81E 12LTGN T81-GD 12WH

T8B 18WH

N F G 1 T 8 L T 2 1

A

DOOR LOCK (3211)

CHK

CNA1

DATE

31MAR09

CHANGE

REVISED AND REDRAWN

B

B

WINDOW MOTOR (3002)

WINDOW MOTOR (3002)

REV

D

REFERENCE

61817B

A

DRAWN

U00JXP9 RELEASE NO.

52778H

D

DATA +

D O P R O O D

GND

POWER

T81C 12LTGN

A

DATA -

G

LOCK D

B

C

E

T8A 18WH

N F G 1 T 8 L T 2 1

ADDRESS 2

B

T83C 12LTGN

T81C 12LTGN



A1

B1

4 0 _ 3 H C

B H Y C H ) - G G G ( - W - W 8 1 2 1 2 Z 8 1 3 1 8 1 D D D

D3B(+) 18DKBL B D3AA(-) 18GY C D81C 12LTGN D D81-GF 12WH E F D81-GG

T8A 18WH T8B 18WH

G

LOCK C

D

A

T3AA(-) 18GY T81E 12LTGN T81-GD 12WH

E

4 0 _ 3 H C

B H C H Y ) - G G G ( - W - W Z 8 1 2 1 2 1 1 3 8 8 1 A A A

LEFT CREW DOOR POD (2601)

A

DATA -

4 0 _ 3 H C

A

WINDOW

B

WINDOW

C

LOCK

D

LOCK

W E R C T H G I R


B

A

DOOR LOCK (3211)

NAME


25AUG00

Figure 34 Crew Doors Windows and Locks (Power)

S08315

PART NO.

AE08052367

SHEET

005


3.6. HORN, DUAL ELECTRIC, P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

3

HORN, DUAL ELECTRIC


LEFT SIDE ELECT HORN (8311)

20

N R O H Y T I C

0 2

RIGHT SIDE ELECT HORN (8312)

N R O H R I A

A

A

D

CLOCK SPRING (1809)

C

(8301)

B

A

V Y 9 G B 8 1 W/INSTRUMENT PANEL HORN SWITCH

A4

B10

B11

B Y Y V Y 5 C 9 G 5 8 G 0 8 G A 8 1 A 2 A 0 2

A85K 18GY

L R B 2 K 6 D A 8 1 N/ MXT

3 13

5

T N L R N O F O R V E H W S O O R C H R E I R E L A Z E

A

M11-GC 12WH

GROUND ADAPTER #1 (8800)

E Y H 5 G - W M11-GD 8 6 G 12WH M 1 1 1 2 M 1

8 10 B2

F H G - W 2 8 6 1 A

FWD CHASSIS/DASH (4301)

B5

A Y A G 5 6 8 1 J

E

PANEL LIGHT BUSS BAR (1002) CH8_08

F

GROUND ADAPTER (1003)

SYSTEM CONTROLLER BROWN FRONT (4007)

ELECTRIC HORN 1

M11-GC 12WH

M85-GE 16WH

A M85L 16GY

M85M 16GY

A DASH HARNESS CONNECTOR (4301-10)

B

M85N 16GY

A

DATE

DASH / FWD CHASSIS (4301-13)

M85-GD 16WH

CHANGE

ADDED ELECTRIC HORN

M11-G 12WH

REV

C

REFERENCE

61817B

DRAWN

U00EDL2 RELEASE NO.

FOR MXT

Figure 35

RADIATOR

J85AA 16GY

E SYSTEM CONTROLLER BROWN (4007)

ELECTRIC HORN 2

31MAR09

GND 2 (4006)

W/ MXT

B

CHK

J11-GJ 10WH

J11-G 12WH

E


CNA1

GROUND ADAPTER #2 (8801)

3

8 0 A 2 H Y 9 G A 0 2

RADIATOR

2B

A85L 18GY A9M C Y 18GY 5 G

M85-GA 16WH

RADIATOR GND (8600)

HORN SWITCH (1018)

E H G - W 5 6 8 1 M C H G - W 5 6 8 1 M

J Y 5 G 8 6 M 1

R Y C Y 9 G Y 5 G 8 8 B 8 1 B 5 G 8 8 B 1 B 1

M C ) D 0 / 0 B 8 A 1 C (

L Y 5 G 8 6 M 1

K Y D 5 G H 8 6 G - W M 1 5 6 8 1 M

0 8 2 1

B

A

B

52778H

(4006-1) J11-G 12WH

J11-GJ 10WH

NAME


19JUN00

Horn, Dual Electric

S08315

PART NO.

AE08052367

SHEET

006

35

36

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, MXT, RXT RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3


MIRRORS (HEATED, LIGHTED & POWER)


H

CAB FUSE BLOCK (1012) C1

F21

5A

N 8 G 7 A T L 4 1

A58F 16BN


SYSTEM CONTROLLER / BOOSTER CONN (1601)

G

G1 F17

7.5A

P N G 8 T 7 A L 6 1

N M G 8 T 7 A L 6 1

H1

D1

G2 10A

A1

10A

F18


F13

H2

B1

CAB FUSE BLOCK (1012) DRIVER POWER MIRROR

GROUND (1003) CH2_11

L/R AXIS

A

B U/D AXIS

D E

HEATER

20YL

C

F G

LIGHT

0 1 _ 8 H C

18RD 18DKGN 18BK 16BL

N L H G D B 8 T 2 K 7 L 6 A 6 A D 1 8 1

ANT GND

MIRROR SWITCH

S N 8 B 5 6 A 1

Y H D G - W 2 1 1 1 A

A78D 18LTGN

A

B

A78E 18LTGN A78F 18LTGN A78J 16LTGN

B

D A1

E

20OR A2 20BL

A4 B1

B2 B3 B4

20YL

F

A58U 18BN

G

A78L 18LTGN A78-GD 16WH

A78-GB 16WH

A78-GE 16WH

A78-GC 16WH

H 18BK J

20OR 20WH

20BL

DOOR / IP MIRROR (3000)

18OR 18BN C

18YL D

CNA1

DATE

3 1M 1M AR AR 09 09

CHANGE

A DD DD ED ED M XT XT E FF FF EC EC TS TS

D

REFERENCE

61817B

U/D AXIS

E F

HEATER

G

DRAWN

U00JXP9 RELEASE NO.

52778H

Figure 36

18LTGN 18BK

LIGHT

H

ANT GND J

16BL

N/ MXT B4

W/ MXT

REV

L/R AXIS

B C

D

F

5A

CHK

A

18RD

A58T 18BN

L N G 8 T 7 A L 6 1

20BN

PASSENGER POWER MIRROR

DOOR / IP MIRROR (3003)

A

C

A3

W/ MXT

D H G - W 8 6 7 1 A

F21 D1


NAME


25AUG00

Mirrors (Hea (Heated, ted, Lighted Lighted and Power) Power)

S08315

PART NO.

AE08052367

SHEET

007


3.8. RADIO (ENTERTAINMENT), (ENTERTAINMENT), SPEAKERS, P. 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER

3


RADIO (ENTERTAINMENT), SPEAKERS


W/PREMIUM RADIO ONLY

CLUSTER CONN (1500-1)

CAB FUSE BLOCK F12 10A (1011)

A62 18DKBL

L E B 2 K 6 D A 0 2

RADIO CONN (1300)

PARK LIGHTS

3

LEFT CONSOLE

14

RIGHT CONSOLE

11

LEFT FRONT +

13

RADIO MEMORY PREMIUM RADIO

7

PANEL LIGHT

6

LEFT REAR -

16

RIGHT REAR -

10

RIGHT REAR +

9

LEFT REAR +

A86K 20LTGN A86H 20LTGN A86A 20LTGN

N J G 6 T 8 L A 0 2

K N G 6 T 8 A L 0 2

9

7

A

N C G 6 T 8 L A 0 2

N B G 6 T 8 L A 0 2

L N G 6 T 8 A L 0 2

6

A -

1

N D G 6 T 8 L A 0 2

7

RIGHT FRONT +

1

12

LEFT FRONT + RADIO MEMORY AM-FM CASSETTE BASE RADIO PANEL LIGHT LEFT REAR -

10

RIGHT REAR -

9

RIGHT REAR +

3

LEFT REAR +

5

GROUND

H N H G E G G - W 6 W 6 T 6 0 8 8 L 8 0 2 A 0 A 2 A 2

A -

GND STUD (1851)

RIGHT CONSOLE SPEAKER (2304)

A -

REVISE REVISED D CIRCU CIRCUIT ITS S TO

REV

H

REFERENCE

61817B

DRAWN

RELEASE NO.

REMOVE SPLICES (11 PLCS)

52778H

-

*RIGHT REAR SPEAKER (2301)

*LEFT REAR SPEAKER (2302)

U00JXP9

B +

CHANGE

ROOF CONN (2000)

E N D N G 6 G 6 T 8 L 8 T D 8 D L 8 1 1

B +

4

5

B N C N G 6 T 6 G 8 L 8 T D 8 D L 8 1 1

B +

LEFT CONSOLE SPEAKER (2305)

13

K N L N G 6 T 6 G 8 L 8 T C 8 C L 8 1 1

B +

Figure 37 37

RADIO POWER

A11-GA 10WH 8

H N J N G 6 T 6 G 8 L 8 T C 8 C L 8 1 1

31MAR 31MAR09 09

RIGHT CONSOLE-

6

4

A86D 20LTGN A86B 20LTGN

LEFT CONSOLE-

8

11 A86C 20LTGN A86E 20LTGN

N H G 6 T 8 A L 0 2

PREMIUM ROOF CONN (2503)

CNA1

RADIO CONN (1301)

2

8

W/PREMIUM CAB TRIM ONLY

DATE

N 6 G 8 T A L 8 1

15

GROUND

CHK

H1

A86 20LTGN

4

RIGHT FRONT +

D4

CAB FUSE BLOCK F1 10A (1011)

A86J 20LTGN

A86L 20LTGN

12

RADIO POWER

G1

A N G 6 T 8 A L 8 1

ELECTRICAL SYSTEM CONTROLLER (1601) CH8_03

A86M 18LTGN

C4

NOTE: 1.REAR SPEAKER WIRING IS THE SAME FOR STD, EXTENDED AND TRAVEL CREW CAB. 2.*W/RXT RADIO AM/FM W/CD/DVD ECLIPSE SEE CH3_31

NAME


25AUG00

Radio Radio (Entertainme (Entertainment), nt), Spea Speakers kers

S08315

PART NO.

AE08052367

SHEET

008

37

38


3.9. WINDSH WINDSHIELD IELD WIPER AND WASHER PUMP, PUMP, P. P. 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3


WINDSHIELD WIPER AND WASHER PUMP


SYSTEM CONTROLLER BLUE (4008)

WIPER MOTOR (4015) C/B B+ A

J82B 16GY

PRK B

J82P 16GY

WV50V

A

2.2uF x2 4.4uH x3

GND C

J82-G 16WH

D

J82H 16GY

E

J82L 16GY

HI

LO

B Y F G 2 8 8 1 J *

J H G - W 1 0 1 1 J


B Y F G 2 8 8 1 J

L Y WIPER PWR H G RELAY / 2 6 8 1 *ISO PWR J

6 8

R2-2

7 8 0 1 3 1 R

A 7 8

GND 2 (4006)

J82RH 18GY

J82HLP 16GY

0 1 - 3 2 R

R2-4

A 3 7 8 2 R


DCM CONNECTOR (1800)

TURN SIGNAL SWITCH (1810)

8

20GN

5 8

6 8 5 2 R

7 8 R1-3

WIPER 0

WIPER HI-LOW POWER RELAY / *ISO PWR RELAY (4003)

R1-5

R1-4

20

A Y F G 2 8 8 1 J

P Y R G 2 8 8 1 J *

RELAY

(4003) 2 1 5 R 8

J82RP 18GY *J82HL 16GY

29

F WIPER HIGH WINDING

J82F 16GY

B82 18GY

C9

22

A82 20GY

WIPER 0

WIPER 1 11

WIPER 2

5

20OR

7

B9S 18GY

20WH WASHER

12

20YL

WASHER FLUID LEVEL SENSOR (4022) N87HA 18GY

2

B1 B82B 18GY B9U A4 18GY A5 B87A

18GY B11-GAA 18WH

6

ZERO VOLT REF SPLICE (4830)

C1

B82A 18GY

20RD

1

WASHER PUMP (4021 / *9745)

A3

2

N87DB 18GY

24

A87C 18GY A11-GAA 18GY *A11-GAA 18WH

-VE STUD (1852)

N87DB 18GY *N87BA 16GY

CHK

DATE

3 1M 1M AR AR 09 09

CHANG E

A DD DD ED ED M XT XT E FF FF EC EC TS TS

REV

G

B Y 7 G 8 0 A * 2

J87BB 18GY

J87KB 18GY

REFERENCE

61817B

DRAWN

U00JXP9 RELEASE NO.

52778H

Figure 38

12

J87CA 18GY

PASS THRU (1701-30) F1-D2

J87KA 18GY

CNA1


J87C 18GY

*J87BA 18GY

J87B 18GY

WASHER PUMP

G H 7 8 8 G A 1 1 W 1 0 A 1

D3

D1

ZERO VOLT REFERENCE 28

A87A 20GY *A87A 18GY Y B

D6

*N87KA 16GY

WIPER 2

3

A9H 20GY

A9V (250) 18GY

D2 1

WIPER 1

A82B 20GY

CENTER CHASSIS / *DASH (9700 / *9714) N87EA 18GY

23

A82A 20GY

LOW WASHER FLUID LIGHT DIGITAL

MINIFUSE BLOCK (4001)

NOTE: ALL DASH L INES REFER TO RH- MRD MODULES.

F1-C2 5A

* W/ MXT

NAME


10AUG00

Windshield Windshield Wiper Wiper and Washe Washerr Pump

S08315

PART NO.

AE08052367

SHEET

009


3.10. 2–WAY RADIO, P. 10

Figure 39

2–Way Radio

S08315

39

40


3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11 ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3


SWITCH PACK, OPTIONAL GAUGE PACK


CLUSTER (1500) SYSTEM CONTROLLER (1600)

30

1

29


NEG STUD (1851)

E1

A G - H 1 W 1 0 A 1

F5

5A

F1


L B K 2 D 6 8 A 1

SWITCH PACK

(1101) A11-GDB

A

GROUND

18WH E1 A12P

F39

5A

B

POWER

18LTBL

C

A62C 18DKBL

F1

BACKLIGHT D

A3J(+)

A3E(+) 20DKBL

SWITCH D/L +

18DKBL

E A3K(-) 18GY

A3F(-) 20GY

SWITCH D/L F

ADDRESS SEL

(1101A) A

GROUND A14FF 18RD

B

A12FC 18LTBL

POWER C

BACKLIGHT D

OPTIONAL GUAGE PACK (1510)

SWITCH D/L + E

SWITCH D/L F

ADDRESS SEL

7

BATTERY 8

ACCESSORY 1

A11-GJ 18WH

GROUND 2

(1101)

A62S

BACKLIGHT

18DKBL

5

S K U C A O I P V E H R C T P I O W T S

A5C(+)

DRIVE TRAIN J1939 (+)

20YL

6 A5C(-) 20LTGN

DRIVE TRAIN J1939 (-) 3

4

SWITCH PACK

A

GROUND B

POWER C

BACKLIGHT D

SWITCH D/L +

9

E

10

F

SWITCH D/L ADDRESS SEL 11

12

13

14

DRIVETRAIN J1939 (1659)

B

CNA

CHANGE

DATE

23AUG02 A12FC WAS A13FC;F39 WAS F12;F5 WAS F19.

Figure 40

Switch Pack, Optional Gauge Pack

S08315

REV

C

REFERENCE

56507K

GROUND POWER BACKLIGHT SWITCH D/L + SWITCH D/L -

F

ADDRESS SEL

NOTE: FOR MULTIPLE SWITCH PACKS, CONNECT 1101 OF NEXT SWITCH PACK TO 1101A OF PREVIOUS SWITCH PACK. CONNECT OPTIONAL GAUGE PACK TO LAST SWITCH PACK.

A

CHK

L (1101A) A A H N C I O K T B I T C A P W P S O C T R E X O G E K U D N C A O A G T P E

DRAWN

NAME

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

P52778H

09AUG00

PART NO.

AE08-52367

SHEET

11


3.12. LIGHTED A IR SHIELD, P. 12

Figure 41 Lighted Air Shield

S08315

41

42


3.13. ROOF AUX. L OAD, P. 13 ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3


ROOF AUX LOAD


W G - H 8 5 W 4 D 1

W 8 N B 5 4 D 1

IP/AUX ROOF CONNECTION (2021)

A

J

B

L U B T 2 L 1 4 A 1

B G - H 2 W 1 4 A 1

E H G - H 1 W 1 4 A 1

GROUND ADAPTER BUSS BAR (1003)

B4


20A

F45 A4

CAB FUSE BLOCK (1013) A11-GAM 18WH

SEE CH02_13

J3

AUX ROOF LOAD CAB FUSE BLOCK #4 (1014) BATT FEED SEE CH02_02


L B Z T 2 L 1 4 A 1

G3

A3

85

87

87A

5A

AUX ROOF LOAD SWITCH CONNECTOR (1915)

F35 B3

30

86

G4

A14FR

J4

A12X

10RD

PANEL LIGHT ADAPTER BUSS BAR (1002) J

3

A12Y 14LTBL

A12V 14LTBL

A12-GA 18WH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

56507K

RELEASE NO.

U00DLCK CNA

23AUG02

A3 WAS G1; B3 WAS H1 1013 WAS 1012.

Figure 42 Roof Aux. Load

S08315

7

8

A62U 18DKBL

SEE CH08_08

2B

14LTBL

B

P54304U

9

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

16JAN01

PART NO.

AE08-52367

SHEET

13


43

3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14 ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT

SATELLITE COMMUNICATION QUALCOMM-MCT & IMCT SYSTEMS

TO BE USED IN A NY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MSG LIGHT CAB FUSE BLOCK (1014)

C

OPT WARN LIGHT CONNECTOR (1555M)

F

L B

B K 2 D 6 6 A 1

10A

F28

A13E 16PK

G2 H2 10A

F38

A3AB(-) 18GY

A14AF 16RD B2

D

J1708 PUBLIC (-) (1661)

A2

QUALCOMM POWER (1902F)

NEG STUD (1865)

A11-GG 16WH

C

E

F

A

B

D

MCT SYSTEM QUALCOMM POWER CONN (2700M)

IMCT SYSTEM QUALCOMM PWR CONN (2702M)

IMCT SATELLITE COMMUNICATION QUALCOMM SYSTEM

J1708 PUBLIC (+) (1660)

D A3AB(+) 16DKBL

A13F 16PK

D11-GG 16WH D62B 16DKBL D13F 16PK D14AF 16RD

L F B A D F K B K 4 R 3 P 2 1 6 1 6 6 D 6 D 1 D 1 D 1

IMCT SYSTEM QUALCOMM POWER CONN (2703M)

) L + B ( B K A D 3 8 D 1

D3AB(-) 18GY

E

F

A

B

D

C

E

F

A

B

D

E T I H W

N E E R G

N W O R B

W O L L E Y

D E R

PANIC BUTTON (NOT USED)

A

D

B

A

C

D

MCT SYSTEM QUALCOMM POWER-CONN (2701F)

B C Q H Q H G - W G - W 1 6 1 6 1 1 1 1

C D B R Q R Q O 4 6 4 6 1 1 1 1

K C A L B

B

9 TERMINAL DISPLAY/KEYBOARD CONNECTOR

B

L N B A D H G Q Q R A K T G - W 4 6 Q D A L 1 6 1 1 3 6 Q 6 1 1 2 6 1 1 1

D11-GG 16WH

C

C

CABLE

A

E

F

D

C

COMMUNICATION CONNECTOR UNIT (XXXX)

MCT SATELLITE COMMUNICATION QUALCOMM SYSTEM

A

A

TTRACS (NOT USED)

B

E G E K C N U A A L L R B B O

W W E N N K K O O I T E W D C C L L A O E A L L H E L L R R R B E E B Y Y W G B

IMCT SATELLITE ANTENNA CO NNECTION CONNECTOR

CHK

DATE

CNA 2 3A UG 02

CHANGE

F 28 W AS F 36; F38 W AS F 37.

REV

A

REFERENCE

56507K

DRAWN

NAME

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

P54304U

Figure 43

Satellite Communication Qualcomm-MCT and IMCT Systems

S08315

DATE

16JAN01

PART NO.

AE08-52367

SHEET

14

44


3.15. SELF CONTAINED A IR SEAT, P. 15 CHAPTER 3

SELF CONTAINED AIR SEAT

FROM BATT FEED FUSE F38

J D 4 R 1 4 1 A

DASH GROUND STUD WH 14WH

D D R 4 R 1

B

A

AIR SEAT (1918)

C NA

Figure 44

1 2S EP 03

CHANGED FORMAT

Self Contained Air Seat

S08315

B

58774T

U00ARW2

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P54634F

31MAY01

AE08-52367

15


45

3.16. DIGITAL CLOCK PTC, P. 16 CHAPTER 3

DIGITAL CLOCK PTC

GEOMETRY WAS REMOVED

C NA

Figure 45

1 2S EP 03

CHANGED FORMAT

Digital Clock PTC

S08315

58774T

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P54634F

05MAY01

AE08-52367

16

46


3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17 CHAPTER 3

XMSN ALLISON LCT COLUMN SHIFTER

T T A B

N G I 2 G 1 F

4 C 2 F A (4001) 0 1 4 D 2 F

A 0 1 2 H 1 F

B F N 2 T 9 6 J 1

85

87

86

SYSTEM CONTROLLER (4004) 19

A B F N 2 T 9 6 J 1

N F N 2 T 9 6 J 1

87A

30

B N N 2 T 9 6 J 1

J92RD 16TN

G

ECU "J1" GRAY (7305)

2

4

MICRO RELAY (4002)

XMSN (4705)

4 M K 3 P 1 8 K 1

K13#102 18PK K13#104 18PK

3 M K 3 P 1 8 K 1

E

C NA

1 2S EP 03

CHANGED FORMAT

Figure 46 Transmission Allison LCT Column Shifter

S08315

D

58774T

NSBU SW VEHICLE (7301)

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

55043Z

02JAN02

AE08-52367

17


3.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18

Figure 47

Heated Seats for 7700 Models Only

S08315

47

48


3.19. BACKUP CAMERA, P. 19

Figure 48 Backup Camera

S08315


3.20. XATA COMPUTER, P. 20

Figure 49

XATA Computer

S08315

49

50


3.21. KEYLESS IGNITION SYSTEM, P. 21

START

KEYSWITCH

CONTROL TO PLUG IP (1100M)

STOP

ANT.

BP15 18RD

BP15 18RD

DS17 18PK

DS17 18PK

KEYSWITCH

CONTROL TO

SWITCH EC12AB 18LTBL

EC12AB 18LTBL

EJ13DD 18PK

EJ13DD 18PK

SWITCH

SWITCH

Figure 50 Keyless Ignition System

S08315

(1100M)


3.22. TELEMATICS SYSTEM, P. 22

Figure 51

Telematics System

S08315

51

52


3.23. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 23 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

EATON VORAD COLLISION AVOIDANCE SYSTEM


EATON VORAD CONN#1 (1230)

EATON VORAD CPU (1227) C12

SSD,SS PWR

C13 RSS C14 SSD,SS GND C15 RETURN C16

SSD,ROUT

T73L 16LTBL

KS3

K

T73M 16LTBL

A

T73N 16LTBL

B

T73J 16LTBL

C

A73L 16LTBL

D

DASH PASS THRU (1701) A73L 16LTBL

A73AF 16LTBL

32

31

A73M 16LTBL A73N 16LTBL

A73R 16LTBL

28

21

A73J 16LTBL

L R B 3 T 7 L J 6 1

A73P 16LTBL


A

S L 3 B 7 T A L 6 1

4

T L 3 B 7 T L A 6 1

3

2

L J B 3 T 7 L J 6 1

1

L M B 3 T 7 L J 6 1

A

RSD (1230)

C

B

R L 3 B 7 T N L 6 1

F L A B 3 T 7 L J 6 1

M L 3 B 7 T N L 6 1

B

F L A B 3 T 7 L N 6 1

C

RIGHT SIDE SENSOR

RIGHT SIDE DISPLAY

RSS (1240)

RSD (1229)

CH09_11

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00L788 RELEASE NO.

59581V

Figure 52

NAME


10NOV05

Eaton Vorad Collision Avoidance System

S08315

PART NO.

AE08-52367

SHEET

23



CHAPTER 3



EATON VORAD ANTENNA ASSY (8900)

D L 7 B 6 T M L 6 1

C L 7 B 6 T M L 6 1

24

JUMPER HARNESS


EATON VORAD CPU (1227) C1 IGNITION

C3

POWER C4 PC RTRN C5

V BUS(+) C6

V BUS(-)

C7

J1587(+)

J1587(-)

T98EV(-) 18GY

C9

T70CD 16LTBL

BRAKE

27 D2

H

}

A98EV(-) 18GY

J

A70CD 16LTBL

C11

B2

A2 F34 IGN 20 AMP

POWER GND

B

T67-G 16W

26

24

25

DASH PASS THRU (1701)

J1708 DATA LINK CH2_04A D2

BRAKE INPUT (1825) B70CD 16LTBL

D V 8 . 6


T67GA 16LTBL

L A B 7 T 6 L J 6 1

C2

A98EV(+) 18DKBL

C10

C2

L B B 7 T 6 L J 6 1

FWD CHASSIS CONN (4301)

A67A 16LTBL

G

T98EV(+) 18DKBL

8

A67B 16LTBL

F

T67A 16LTBL

21

A67C 16LTBL

E

T67B 16LTBL

A L 7 B 6 T M L 6 1

A67D 16LTBL

D

T67C 16LTBL

C8

A67E 16LTBL

C

T67D 16LTBL

L C B 7 T 6 L J 6 1

B L 7 B 6 T M L 6 1

F32 IGN 5 AMP

A

T67E 16LTBL

23

L D B 7 T 6 L J 6 1


1

2

3

4

A70R 18OR CAB GND (1113)

D1

B70R 18OR

C

DCM CONN (1800)

A67-G 16WH

B H G W 7 6 6 1 T

VORAD ECU GND (1226)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00L788 RELEASE NO.

59581V

Figure 53

NAME


09OCT05


S08315

PART NO.

AE08-52367

SHEET

24

53

54



CHAPTER 3



EATON VORAD COLLISION AVOIDANCE CPU (1227) D1

EATON VORAD CONN #2 (1231)

D2

D3

T73U 18LTBL

PWR D4

T73V 18LTBL

DC RTRN

F G

D5

T73W 18LTBL

V BUS(+) D6

T73X 18LTBL

V BUS(-) D7

T5AG(+) 18YL

J1939(+) J1939(-)

E

D8

T5AG(-) 18GN

H

J

K

DDU (1228)

A73U 18LTBL

A73V 18LTBL A73W 18LTBL A73X 18LTBL

D C

DRIVER DISPLAY UNIT

B A

A5AK(+) 18YL

}

A5AK(-) 18GN

D9

CH2_06

D10

D11

SSD,SS POWER

LSS

SSD,SS END

L TURN

SSD L OUT

CHK

DATE

CHANGE

D12

D13

D14

D15

D16

REV

REFERENCE

DRAWN

U00L788 RELEASE NO.

59581V

Figure 54

NAME


10NOV05


S08315

PART NO.

AE08-52367

SHEET

25


3.26. XATA DATA SYSTEM, P. 26 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

XATA DATA SYSTEM


J B D 4 R 1 8 A 1


A14BJ 18RD

D1

A70BH 18OR

D2

GND (1113)

DCM CONN (1800)

C

V 8 . 6

D BRAKE INPUT (1825)

H2

G2

}

CH2_04A

F38 BATT 5 AMP

H D B R 4 8 1 1 A

XATA DATA CONN (1235M)

A

H G 1 W 1 8 A 1

B

) L + B ( H K B D 3 8 A 1

) - Y ( H G 8 B 1 3 A

C

D

E

JUMPER HARNESS

POWER (1236)

GROUND (1237)

DATE

T70BH

T11-G

T3BH(-)

CHANGE

REV

REFERENCE

DRAWN

U00L788 RELEASE NO.

59581V

Figure 55

BRAKE (1240)

J1708(-) (1239)

T3BH(+)

J1708(+) (1238)

CHK

T14BH

NAME


10NOV05

XATA Data System

S08315

PART NO.

AE08-52367

SHEET

26

55

56


3.27. CADEC GPS SYSTEM, P. 27 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

CADEC GPS SYSTEM


CAB FUSE BLOCK (1013) C1

D1

F31 IGN 5A

CAB FUSE BL0CK (1014) G2

J1708 DATA LINK CH2_04A

}

H2

F38 BAT 5A

E D C R 4 1 6 A 1

CADEC GP6 CONN (830)

A

E D C 4 R 1 6 D 1

CADEC CONN#1 (74)

CADEC CONN#2 (75)

CHK

DATE

E K C 3 P 1 6 A 1

G - H E W C 6 1 1 1 A

C

B

E K C 3 P 1 6 D 1

) - Y ( E G 8 C 1 3 A

D

G - H E W C 6 1 1 1 D

E

D3CE(-) 18GY

B

D3CE(+) 18DKBL

A

A

D13CE1 16PK

D13CE3 16PK

A

B

D14CE1 16RD

D14CE3 16RD

B

D11CE3-G 16WH

C

C

D11CE1-G 16WH

A

D13CE2 16PK

B

D14CE2 16RD

C

D11CE2-G 16WH

CHANGE

REV

REFERENCE

DRAWN

U00L788 RELEASE NO.

59581V

Figure 56

) L + B ( E K C D 8 3 1 A

GND (1113)

CADEC J1708(+/-) (73)

CADEC CONN#3 (76)

NAME


29OCT05

Cadec GPS System

S08315

PART NO.

AE08-52367

SHEET

27


3.28. TRIP MASTER, P. 28

Figure 57

Trip Master

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57

58


3.29. ENTERTAINMENT SYSTEM — RXT, P. 29 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3


ENTERTAINMENT SYSTEM - RXT


ECLIPSE HEAD

4

CH3_32

A86A 18LTGN

CH2_02

A86 18LTGN

CH2_01

RADIO CONN (1300)

(1936)

13.8V DC BATTERY IN

A86A 18LTGN

A5

A86A 18LTGN

1

FRT.RT SPEAKER(+) FRT.LT SPEAKER(+)

2

REAR LT SPEAKER(-)

16

13.8V DC ACC IN

ILLUMINATION

GROUND

ANTENNA POWER

3

A86 18LTGN

10

A62E 20DKBL

7

A86-G 20WH

A2

A62 18DKBL

A1

CLUSTER CONN (1500-1)

GROUND STUD (1851)

A86-G 20WH

8

FRT.RT SPEAKER(-)

5

FRT.LT SPEAKER(-)

6

AMP CONTROL

A3

9

REAR RT SPEAKER(+)

11

REAR LT SPEAKER(+)

12

REAR RT SPEAKER(-)

13

REAR LT SPEAKER(-)

14

A86 18LTGN

CH3_32

A86AX 18BLWH

CH3_31

J71 18GN

CH3_30

J71 18GN

CH8_01

D

1 R 7 2 J 2 CAMERA

(1938)

CAMERA (1997)

(1937)

V(+)

CA(+)

1

V(-)

DRAIN 22NAT

2

REAR VIEW CAMERA

3

A

VIDEO(+) 22NAT

B

4

D

GND 22BK

GND 22BK

GND 22BK

C

J71 22RD

D GND

B

DRAIN 22

C

VIDEO(-) 22NAT

A

VIDEO(+) 22NAT

E VIDEO(-) 22NAT

E

VIDEO(-) 22NAT

VIDEO(+) 22NAT DRAIN 22

A W E R I V E M R A A C E R

J71 22RD GND 22BK VIDEO(-) 22NAT

W/RXT ENTERTAINMENT SYSTEM

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00AXPC

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

59918L

22DEC05

Figure 58 Entertainment System — RXT

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CHAPTER 3




AVN50D

24 WAY CONNECTOR

(1940)

1

9

{

VIDEO OUT YELLOW(-)

CH3_32

VIDEO OUT YELLOW CENTER

20

3W-13 WAY DIN (1949)

21 22

2 3 4 5 6 REVERSE SIGNAL

7

SPEED PULSE

8

R(+)

5

R(-)

13

L(+)

9

L(-)

6 11

MUTE J71 18GN

CH3_29 BODY BUILDER ECM2 (6020-58)

K47B 18GY

10

FRONT AUD LINE OUT

11 12 13

AMP ON/OFF

PRE AMP FRONT LEFT CHANNEL

16 17

S-GND

7

BUS(+)

10

BUS(-)

12

N O I T C E N N O C A T A D

4

ACC 18LTGN

BACKUP(+)

18

REAR AUD LINE OUT

CH3_31

PRE AMP FRONT RIGHT CHANNEL

14 15

PARKING BRAKE SIGNAL

{

19

23 24

2

SYSTEM CONTROLLER (1600-4)

A58 18RDWH

2 3 _ 3 H C

{

PRE AMP REAR LEFT CHANNEL

D R E O R I R U E Q G E N R A F H I C O D I C D A O R T T A S

CH3_31

PRE AMP REAR RIGHT CHANNEL

(1943) 1

GPS ANTENNA 2

SIGNAL GPS

GROUND

(1944) AUDIO VIDEO IN G

7

{

GND SHIELD

6

AUDIO R(+) 24RD

5

AUDIO L(+) 24WH

CH3_32

{ CH3_32

8 WAY CNTR

3

GND SHIELD

1

VIDEO(+) 24YL

2

GND SHIELD

{

CH3_32

TWISTED CIRCUITS

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00AXPC

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

59918L

22DEC05


S08315

PART NO.

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SHEET

30

59

60


3.31. ENTERTAINMENT SYSTEM — RXT, P. 31 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER

3




AMPLIFIER (1945)

R/L CHANNELS

PREAMP FRONT LEFT CHANNEL FRONT AUD LINE INPUT

} }

PREAMP FRONT RIGHT CHANNEL

PREAMP REAR LEFT CHANNEL REAR AUD LINE INPUT

PREAMP REAR RIGHT CHANNEL

PREMIUM ROOF CONN (2503)

RADIO CONN (1300)

LR-

D86C 18LTGN

D86C 18LTGN

LR+

D86B 18LTGN

D86B 18LTGN

1

CH3_30

(2302)

B

D86C 18LTGN

13

CH3_30

A

D86B 18LTGN

LR D86C 18LTGN

-

D86B 18LTGN

+

(2305) LF-

C86J 18LTGN

C86J 18LTGN

LF+

C86H 18LTGN

C86H 18LTGN

7

B

C86J 18LTGN

8

A

C86H 18LTGN

ROOF CONN (2000)

AMPLIFIER

RR-

D86E 18LTGN

D86E 18LTGN

RR+

D86D 18LTGN

D86D 18LTGN

RF-

C86L 18LTGN

C86L 18LTGN

RF+

C86K 18LTGN

C86K 18LTGN

LF C86J 18LTGN

-

C86H 18LTGN

+

(2301) RR

4

B

D86E 18LTGN

5

A

D86D 18LTGN

D86E 18LTGN

-

D86D 18LTGN

+

(2304)

6

B

C86L 18LTGN

9

A

C86K 18LTGN

RF C86L 18LTGN

-

C86K 18LTGN

+

MAXI FUSE 60A (2614) BAT AMP CONTROL

GND

B

14 6RD

A

A14 6RD

A86AX 18BLWH

CH3_29

GND 6BK

BODY GROUND STUD

GND 18WH

CHK

DATE

CHANGE

REV

CH2_02

REFERENCE

DRAWN

U00AXPC

CH3_32

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

59918L

22DEC05


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PART NO.

AE08-52367

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31



CHAPTER 3




{

ROSEN G10 OVERHEAD A/V (2603) (2605)

SIG

AUDIO VIDEO OUT

RTN

2

SIG

3

RTN

4

RTN VID

AUDIO R(+) 24RD

1

11

12

GND SHIELD AUDIO L(+) 24WH GND SHIELD GND SHIELD VIDEO(+) 24YL

CH3_30

(2606) TWISTED CIRCUITS

11

12

{

13

VIDEO OUT YELLOW(-) 10

VIDEO OUT YELLOW CENTER

CH3_30

PIGTAIL (2607)

(2604)

1

DOME LIGHT BATT IN

DOME LIGHT GROUND

1

DM-G 22BK

3

DM 22WH

A58AB 18BN

3

CH2_02

GND 22WH

(2610) 1

13.8 V DC INLINE TO G10 POWER INPUT

ACCY

3

GND

4

A86A 18LTGN

A86A 18LTGN A86 18LTGN GND 18WH

A86A 18LTGN

D H N W G 2 2

CH3083 CHANGER

(2608)

GROUND

CH3_29

CH3_31

A N 6 G 8 T A L 8 1

GND 22WH

B

A

13.8 V DC B+ IN

{

A86 18LTGN N/ SATELLITE TUNER (2611)

(2609)

13WAY DIN CNTR

DATA CONNECTION

IN LINE FUSE FILTER

3

N I D Y A W 3 1

W/ TUNER

POWER 4 WAY CNTR 2

OPTIONAL SATELLITE RADIO TUNER

13WAY DIN

DATA CONNECTION

CH3_30

(1949)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00AXPC

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

59918L

22DEC05


S08315

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SHEET

32

61

62


3.33. RXT — APO_1 AND APO_2 AUXILIARY POWER SOCKET, P. 33 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 3

RXT-APO_1 & APO_2 AUXILARY POWER SOCKET


{

CH2-02

1 D O R P 6 A 1

2 D O R P 6 A 1

APO-G 16BK

APO-G 14BK

G - K O B P 6 A 1

BODY GROUND STUD 1

1

1

REAR APO_1

CHK

DATE

CHANGE

REV

REAR APO_2

REFERENCE

DRAWN

U00AXPC RELEASE NO.

59918L

Figure 62

1

NAME


22DEC05

PART NO.

AE08-52367

RXT — APO_1 and APO_2 Auxiliary Power Socket

S08315

SHEET

33


3.34. TACHOGRAPH, P. 34

Figure 63 Tachograph

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63

64


3.35. COMMUNICATIONS SYSTEM, AWARE, P. 35

Figure 64

Communications System, AWARE

S08315


3.36. COMMUNICATIONS SYSTEM, AWARE, P. 36

Figure 65

Communications System, AWARE

S08315

65

66


4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4) 4.1. I6 EGR ENGINES, P. 1

Figure 66

I6 EGR Engines

S08315


4.2. V8 AVNT ENGINES, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

CHARGING AND CRANKING


(V8-AVNT) ENGINES


STARTER ISO & POWER RELAY (4003) PASS THRU AT DASH (1701-8) A17 18PK

KEY SWITCH S (1100_B)

J17 18PK

*A17 16PK

POWER STUD (4075)

8 K 1 P K 6

*K14H 4RD

E K 7 P 1 0 J 1

B

A H G H G - W - W 2 2 2 K 4 K *

*K2A 2RD FUSIBLE LINKS

BATTERIES

1/0BK

1/0BK

4/0BK

B

ENGINE BLOCK GND

GND (4005/*4058)

C

CRANKING MOTOR

CHK

DATE

3 1M AR 09

K B 0 / 2

ECM2 (6020)

ECM POSITIVE FEED (9261)

A

H A G A D 7 R 7 W 9 0 9 0 1 N 1 N

CHANGE


NOTE: FOR CIRCUIT K18 FUSELINK IS 10RS FOR CIRCUIT K14H FUSELINKS ARE 2-12BL FOR CIRCUIT K2 FUSELINKS ARE 2-12BL FOR CIRCUIT K2A FUSELINKS ARE 2-10RS

FRAME GND

REV

G

REFERENCE

61817B

* W/ MXT

DRAWN

U00JXP9 RELEASE NO.

52778H

Figure 67

23 LSD

TO ECM2 CLEAN POWER/GND CONN (A-12V,B-GND) (6323F) CH06_03

CNA1

M K 7 P 1 8 K * 1

K17K 18PK K17L 18PK

B A

H A D G B R 4 W 4 0 1 0 1 N 1 N 1

L K 7 P 1 8 K 1

CRANK MOTOR SOLENOID

G

ENGINE A ECM FEED 0 4 FUSE B(9254)

MAXIFUSE BLOCK (4000)

S

A

ECM NEGATIVE (9260)

J14H 4RD 100A

M

Y D A R 4 0 1 1 N

K10-GC 1BK

L H G - W 1 4 1 K

ENGINE / DASH (4103-17)

MEGA-FUSE 4/0RD

1/0BK

14GY FUSIBLE LINK

K14H 4RD

C K 7 P 1 0 K 1

1/0RD

1/0RD

1/0RD

J17D 10PK

ECM POWER/ STARTER SOLENOID (4105-C)

K2 4RD

R

0 3

W/AUTO NEUTRAL CH10_05

J17E 10PK

G

1 2 1 R

A 7 8

R12-3

J17S 18PK

5R12-2 8 7 8

R12-4 GLOW PLUG RELAY (4057/*6010)

ALTERNATOR

5 2 1 6 R 8

NAME


10AUG00

V8 AVNT Engines

S08315

PART NO.

AE08052368

SHEET

002

67

68


4.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3

Figure 68

Caterpillar, Cummins ISM Engines

S08315


69

4.4. I6 HEUI ENGINES, P. 4 CHAPTER 4 CHARGING AND CRANKING I6-HEUI ENGINES

STARTER ISO & POWER RELAY (4003)

PASS THRU AT DASH (4014) A17 18PK

KEYSWITCH S (1100) B

J17 18PK

8

6 8

R12-5

5 8

7 8

R12-4 R12-3

0 3

A 7 8

J17E 10PK

SEE NOTE G

K2* 4RD

B

R

C

FUSIBLE LINKS

SEE NOTE

1/0RD

B

2/0RD

ENGINE/ DASH (4103) 17

CRANKING MOTOR SOLENOID

S

G

B

J14H 4RD

MEGAFUSE

THERMAL OVERCRANK (6316)

A

MAXIFUSE BLOCK (4000)

M K 7 P 1 8 K 1

K17K 18PK

K17L 18PK

K10-GC 1BK

L G 1 H 1 W K 4

14GY

100A

M

K B 0 / 2

SEE CH10_05

K14H 4RD

1/0BK

ENGINE BLOCK GND

FUSIBLE LINK

W/AUTO NEUTRAL

ECM POWER STARTER (4101) C K 7 P 1 0 K 1

BATTERIES

* G - H 2 W K 4

R12-1 J17D 10PK

E K 7 P 0 1 J 1

FUSIBLE LINKS

ALTERNATOR

J17S 18PK

R12-2

W/THERMAL OVERCRANK PROTECTION

CRANKING MOTOR

N/THERMAL OVERCRANK PROTECTION

K B 0 / 2

ECM (6007)

46

FRAME GND

FRAME GND

DASH PANEL GND (4005) NOTE: FOR CIRCUIT K14H FUSELINKS ARE 2-12BL WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL WITH 2 GAUGE CHARGE CIRCUITS K2-GA & K2A FUSELINK ARE 2-10RS WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-12RS

C NA

Figure 69

1 2S EP 03

RELEASE FOR PRODUCTION.

I6 HEUI Engines

S08315

-

58774T

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

58774T

12SEP03

AE08-52368

04

70


4.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5

Figure 70

Caterpillar Engines, Cummins ISM and with Eaton Ultrashift/DM2

S08315


4.6. I6 EGR ENGINES WITH AIR START, P. 6

Figure 71 I6 EGR Engines with Air Start

S08315

71

72


4.7. I6 EGR AND POWER PACK 3KW, P. 7

Figure 72

I6 EGR and Power Pack 3KW

S08315


5. FANS AND ENGINE ACCESSORIES (CHAPTER 5) 5.1. FAN WIRING, INTERNATIONAL ENGINES, P. 1

Figure 73

Fan Wiring, International Engines

S08315

73

74


5.2. ETHER START, P. 2

Figure 74 Ether Start

S08315


5.3. SNOW VALVE, P. 3

Figure 75 Snow Valve

S08315

75

76


5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4

Figure 76

Fan Wiring, Caterpillar and Cummins

S08315


5.5. ENGINE FAN, MWM ENGINE, P. 5

Figure 77 Engine Fan, MWM Engine

S08315

77

78


5.6. EXHAUST BRAKE, MWM ENGINE, P. 6

Figure 78 Exhaust Brake, MWM Engine

S08315


6. ELECTRONIC ENGINES (CHAPTER 6) 6.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1

Figure 79

Electronic Engine Controls, I6–EGR Engines

S08315

79

80


6.2. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 2

Figure 80

Electronic Engine Controls, I6–EGR Engine Cruise Control and Body Builder Connections

S08315


6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 6

ELECTRONIC ENGINE CONTROLS


(V8-AVNT) ENGINES


4

K97-GA 12WH K97Y 12VT*

1

12

) 1 1 0 6 ( 2 M D I

ENGINE BLOCK GND

K97-GB 16WH

K97-G 10WH

HECM POWER/ G - STARTER 4 W 6 3 1 K SOLENOID

6 K97M 16VT*

9

C * L T 7 V 9 6 K 1

10

KL.31

6

KL.31

7

ECL

L5A(+)1 18YL L5A(-)1 18GN

CAN+ 12 13

) 0 2 DDS 0 6 ( 2 M C E

MPR (LSD) KL.15

L92#141 18TN

8

K97J 18VT*

5

K97C 18VT*

3

K97UA 18VT*

30

85

R8-1

R8-2

V8 IDM POWER RLAY (4003)

ECM ISO & POWER RALAY (4003)

85

87 86

R11-4

5 1 1 R

J97JA 18VT*

A * L T 7 V 9 8 J 1

N14AY 10RD

A T A L H V H P 7 8 7 6 9 1 9 1 J J R11-2 &

3 1 1 87A R

87 R8-4

C * L T 7 V 9 6 J 1

A

ENGINE ECM FEED FUSE (9254)

30

86

B

MINI-FUSE BLOCKS ENGINE ECM (4001)

R11-1

R8-5

40A

F1-G4

F1-H4

B * L T 7 V 9 8 J 1

87A

12 K97LA 16PL

D * L T 7 V 9 6 J 1

R8-3

TRANS CONTROL MODULE (7151&R)

10A

J97HB 18VT

C * T T 7 V 9 0 J 1

41

ENGINE / DASH (4103)

Z * A T 7 V 9 8 K 1

F2-A4

TO DRIVETRAIN J1939 CH2_07,07A

N14BA 10RD

A

A * X T &J97HB 7 V 9 0 16PL J 1

B

K34A 18TN

4

BATTERIES N14-G 10WH

ECM +VE (9261)

10A

MINI-FUSE BLOCK (4001) LOW COOLANT SENSOR (6400M)

A

N97-GA 10WH N97AA 10RD

A * T T 7 V 9 0 J 1

F2-B4

A

ECM -VE (9260)

B

A

(4105)

W A L V H H L G W - W 7 P - 6 G 6 9 0 7 1 7 1 K 1 9 9 & K K

B N97-G 10WH A

K97X 10VT*

K97T 10VT*

8

CAN-

ECM2 CLEAN POWER & GROUND (6323)

H * 7 T 9 V J 8 1

J * 7 T 9 V J 8 1

1

18

F1-F1

19

J97UA 18VT &J97UA 16PL

BAP 24

5A

F1-E1

FROM PRIMARY IGNITION RELAY (R9-1) (4003) CH2-14

J13CW 10PK

J13S 14PK

MINI FUSE (4001) SEE CH10_20 FOR EATON DM3 TRANS

KL.87 (VPWR)

1

KL.87 (VPWR)

2

K97F 16VT* K97Z 16VT*

K97H 16PL

3

24

VBREF IVS

NOT ) 1 USED 17 2 0 6 ( 2 M VSS+ 10 C E

CHK

CNA1

ATA+

20

ATA-

21

DATE

3 1M AR 09

6

K97D 18VT*

4

K97 18VT*

4 12

5

K99T 18VT*

18

KL.31B

K99S 18VT*

2

J97QA 16VT* J99V 16VT* J97Y 16VT* J97P 16VT* J99U 16VT*

7 1

2

A97Y 16VT*

5

4

A99U 16VT*

3 17

&GPS 18PL &L47B125 18TN

&SPD-SIG 18PL

&L47C125 18TN

D

&L47#125 18TN

25

K3B(+) 18DKBL K3B(-) 18GY

CHANGE


TO DRIVETRAIN J1708 CH2_04

C10

A97Q 16VT*

C4

A99V 16VT*

B4

A97P 16VT*

C5

A99W 16VT*

B6

19

CONN BODY LOCK (7906F) XMSN CONTROL MODULE (7151&R)

B5

REV

H

REFERENCE

61817B

DRAWN

U00JXP9 52778H

3

Q T 7 9 V 8 B 1 H T A V 7 8 9 1 B B97Y 18VT B97P 18VT

C6

E * 9 T 9 V A 8 1 2 B A 5 2 A

2

1

BAP SENSOR (1808)

E T A V 7 8 9 1 B

APS/IVS (1804)

B99V 18VT B97AD 18VT B97AF 18VT B99U 18VT B99W 18VT B99E 18VT

A

B

C D E F

CAB FUSE BLOCK (1012) F24

2 C

2 E FROM PRIMARY IGNITION FEED RELAY

A13AH 10PK

RELEASE NO.

Figure 81

DCM CONN (1800)

PASS THRU AT DASH (1701)

K97K 18VT* APS

21

& W/ MXT * W/ MXT VT IS REPLACED BY PL

NAME


PART NO.

10AUG00

Electronic Engine Contr ols, (V8–AVNT) Engines

S08315

AE08052370

SHEET

003

81

82


6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 4

Figure 82

Electronic Engine Contro ls, V8–AVNT Engine Cruise Control and Body Builder Connection s

S08315


6.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

6

CAT C10, C11, C12 & C13 ENGINES


ACCEL. PEDAL SENSOR

(1805)

A

C

B

V T 9 V 9 8 B 1

Y T P T 7 7 V 9 V 9 8 8 B 1 B 1

DIAGNOSTIC

DCM C5

(1800)

(1650)

C4

B4

A5AS(-) 20LTGN

A5AR(+) 20YL

P T Y T N 7 V 7 V ) - G 9 8 9 ( A 1 A 8 1 B T L 5 8 A 1

J1708 & 5V REF SPLICE

(4820) 5

(1701)

16

2

) - N G ( T D L A 5 0 A 2

D

34 SYS CONTROLLER (1600)

A5AP(-) 20LTGN

35

1

15

C

A5AF(-) 18LTGN

A5AN(+) 20YL

) + L ( Y C 0 A 2 5 A

) L V T + Y 9 V ( 9 8 B 8 5 1 A 1 A

PASS THRU

A5AE(+) 18YL

A5AL(+) 18YL

4

A5AM(-) 18LTGN

5

A5AG(+) 18YL

A

CH02_14 F1-E1

F1-F1 5A L T ) ) Y T P T Y + B K - G U 7 V ( 7 V 7 V 9 8 B D ( 8 9 9 8 1 J 8 J 1 J 1 3 8 B J 1 3 J

CH10_20 FOR EATON DM3 TRANS SYS CONTROL BLUE (4008)

C

X O I C D B N A E B W / / W W X L ) O I ) + L + Y ( C D ( 0 C Y 0 B N E 2 5 2 5 A E J J W B / / W W ) ) - N - N ( ( V T C G E G 9 V 5 0 5 0 9 8 J 2 J 2 J 1

MINI FUSE (4001)

(1500)

J1939 PUBLIC

A5AH(-) 18LTGN

IGN FEED

CLUSTER

(1652)

ENGINE/TRANSMISSION (7800)

J77B 16GN

G

DASH (4103)

K5AE 18LTGN

20

6

4

11

10

19

8

5

7

E

K5U

D

18YL

B

FREON COMP (6200)

L N S 5 Y T G K 8 5 T 1 K L 8 1

Y T ) L Y U T 7 ) + B V - G 7 9 V 8 ( K ( K 1 A D B 8 9 8 3 8 3 1 K 1 K 1 K

N B G 7 7 T L K 6 1

A

BATTERIES B A

K77-G 16WH

K10-GU 14WH

ECM NEG FEED (9260)

ENGINE GND (6340)

K97-GA 10WH K97AM 10VT

B A & GND (6323)

A

B

C

A T P T Y 7 V 7 8 9 V 8 9 1 K 1 K

D

2

4

5

8

9

70

N S T T G A Y W N N V L A V A T 7 Y 7 G 5 T C V D 4 T 4 T 5 Y 7 7 4 4 G 4 6 K L 3 6 K 0 9 4 3 6 9 6 K 1 0 K K 1 2 K 1 K 1 K 1 1 2

D H G T - W 4 V 9 V 7 1 9 8 9 K K 1

E H G - W 4 7 1 9 K

32

65

67

33

LOW COOLANT

CHK

JKP

DATE

Figure 83

49

50

52

53

54

66

A

A

B 30A

ECM POS FEED (9261)

ECM (6013)

(6407)

4JAN06

34

Y D A 4 R 0 1 1 N

N14-G 10WH N14BA 10RD

N97AA 10RD

CLEAN PWR

A H G - W B N T 4 6 4 6 3 1 3 K 1 K

A

N97-G 10WH

CHANGE

ADDED EATON DM3 TRANS NOTE

REV

E

REFERENCE

59924R

DRAWN

U00DLCK

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

52778H

16DEC01

Caterpillar C10, C11, C12, and C13 Engines

S08315

PART NO.

AE08-52370

SHEET

05

83

84


6.6. CUMMIN CUMMINS S ISM ENGINE, P. P. 6

Figure 84 Cummins ISM ISM Engine

S08315


6.7. I6 HEUI ENGINE, ENGINE, P. P. 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

(16-HEUI) ENGINES


47

CHAPTER 6

ELECTRONIC ENGINE CONTROLS


MULTIFED TERMINAL/ BUSS BAR

J24A 18GY

K24A 18GY

16 ENGINE/DASH (4103)

ENGINE BLOCK GND

M1-A3

M1-A4 30

85

EXHAUST BRAKE RELAY (4002)

EXHAUST BRAKE SOLENOID (6500)

B

LOW COOLANT SENSOR (6400) 10

1

ECM2 CLEAN POWER & GND (6323)

ENGINE/ DASH (4103)

K97V 14PL

2

K97P 14PL

23

K97N 14PL

42

K97Y 14VT

21

K97F 14PL

22

K97Z 14PL

A

40A A ECM POSITIVE FEED (9261)

A T A V 7 9 2 K 1

18

BATTERIES N14-G 10WH

N14BA 10RD

A

B K97T 18VT

N97-GA 10WH

N97AA 10RD

K97AA 10VT

K97V 14PL

1

ECM NEGATIVE (9260)

B

ECU POWER/ STARTER (4105)

B

F1-A2

F1-B2

ENGINE/ DASH (4103)

N97-G 10WH

H G 4 W 3 8 K 1

A

K34A 18TN

5A J24C 18GY

15

EXHAUST BRAKE SOLENOID (6502)

GND (6704)

K10-G 18WH

M1-C4

M1-C3

J24B 18GY

18

K10-GA 18WH

J13W 14PK

86

87

M1-B3 J24B 18GY

18GN

A

H G 4 W 2 8 K 1

FROM SECONDRY IGNITION RELAY (4003)

F1-E2 87A

B H G - W 0 4 1 1 K

MINIFUSE BLOCK (4001)

POWER RELAY (4003)

B

A

N14AY 10RD

ENGINE ECM FEED FUSE (9254)

R11-2

R11-1 J97-GA 10VT

85

30

POWER RELAY (4003) 87A

ECU POWER/ STARTER (4105)

86

87

R11-3

R11-4

R11-5

J97AAA 14VT

J97W 10VT

J97W 10VT

A 41

ENGINE/ DASH (4103)

K97L 14PL

5A

J97UA 18VT

K97UA 18VT

24

SEE CH10_20 FOR EATON DM3 TRANS

F1-E1

F1-F1

19

J13S 14PK

(4001)

3

PASS THRU AT DASH (4014)

) 7 0 29 0 6 (

K97K 18VT

3

M 8 C E

K99T 18VT

11

K97D 18VT

6 3 27

K97C 18VT K99S 18VT

APS/IVS (1804)

A

J97P 18VT

B4

B97AF 18VT

C D

C5 B99U 18VT

A99U 18VT

4

B97AD 18VT

B97Y 18VT B97P 18VT

A97P 18VT

5

B

C4

A97Y 18VT

2

J99U 18VT

E T A V 7 9 8 B 1

B99V 18VT

A99V 18VT

1

J97Y 18VT

2

H A T 7 V 9 8 B 1

BAP SENSOR (1808)

C10

7

4

1

2 Q T 7 V 9 8 B 1

A97Q 18VT

J97QA 18VT J99V 18VT

5 K97R 18VT

DCM CONN (1800)

FROM PRIMARY IGNITION RELAY (R9-4) (4003) CH02_14

J13CW 10PK

E

B5

F E T 9 V 9 8 A 1 K97S 16VT

12

K97E 16VT

B

A

2 B INTAKE AIR TEMP SENSORS (6703) (LOCATED ON AIR BRAKE)

F24

B99E 18VT

C6

A 5


2 A 2 C

2 E

A13AH 10PK

CHK

JKP

DATE

4J AN06

CHANGE

ADDED EATON DM3 TRANS NOTE

REV

B

REFERENCE

59924R

DRAWN

U00JLH3 RELEASE NO.

52778H

Figure 85

FROM PRIMARY IGNITION FEED RELAY

NAME


12SEP03

I6 HEUI HEUI Engine

S08315

PART NO.

AE08-52370

SHEET

07

85

86


6.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH MANUAL TRANSMISSION, P. 8

Figure 86 86

I6 HEU HEUII Engine Cruise Control Control and Body Builder Connections Connections with Manual Manual Transmission Transmission

S08315


6.9. ROAD SPEED SIGNAL , P. 9

Figure 87

Road Speed Signal

S08315

87

4300 dt 466 international.pdf

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