PRESSURE PRODUCTS OVERVIEW PRESENTATION FEATURING:
BLOWOUT PREVENTERS (X-TREME & V-SHEAR)
VALVES, MANIFOLDS, CONNECTORS
MPD-READY PACKAGES
TYPE ‘80TM BOP CONTROLS
AFTERMARKET AFTERMAR KET SERVICES SERVICES
OVERVIEW
OVERVIEW
Corporate Footprint
AXON maintains 34 global facilities across 8 countries
PACKAGE SOLUTIONS FOR SURFACE & SUBSEA NEEDS
Pressure Products ▪ Downhole Products Well Intervention Products ▪ Drilling Products
Manufacturing / Facilities
We have 10+ global facilities that are specific to Pressure Products REGIONS
USA (Texas, Louisiana, Oklahoma) Canada (Nisku) France (Noyelles-sous-Lens) United Arab Emirates (Dubai) Singapore
ADVANTAGES
Automated welding In-house testing facilities Parts-specific warehouses for aftermarket support
Quality Assurance
PRESSURE PRODUCTS
DRILLING PRODUCTS
Washington Rd. Facility (Houston) API 6A-0622 API 16A-0145 API 16C-0045 API ISO 9001:2008 ISO-2358 API Spec Q1 Q1-2262
Jackrabbit Rd. Facility (Houston) API 8C-0196 API ISO 9001:2008 ISO-2359 API Spec Q1 Q1-2263
WELL INTERVENTION PRODUCTS N. Houston Rosslyn Facility (Houston) API 6A-1470 API 16A-0358 API 16C-0244 API ISO 9001:2008 ISO-1828 API Spec Q1 Q1-1680
UK Facility (Arbroath) LRQ ISO 9001:2008 LRQ 0963651
RIG CONCEPT & DESIGN Electrical Products CompEx NEC 505
Jackrabbit Rd. Facility (Houston) API 16D-0007 API ISO 9001:2008 ISO-2359 API Spec Q1 Q1-2263
Houma Facility (Houma) API 6A-1359 API 16A-0314 API 16C-0208 API ISO 9001:2008 ISO-1685 API Spec Q1 Q1-1524
Third party inspection and qualification available.
France Facility (Noyelles-Sous-Lens) Apave ISO 9001:2008 SM/13-047 API 6A-0208
Product Development
Commitment to technology-focused product expansion We continually evolve for customers by Reviewing, Reacting, Rethinking & Redesigning PRODUCT DEVELOPMENT Sampling of our pressure products currently under development:
4
R
18” 15M Type 62 BOP 13” Type 50 VBR Packers 4” 10M Type 52 Packing Element 21 ¼” 2M Type 52 Packing Element 20k Type 41 Gate Valve
In addition to innovations based on industry demands, AXON also works with customers to design and develop customized solutions. In 2013, our Gateshead R&D facility was established to streamline product development throughout AXON
Product Testing
We conduct stringent testing to deliver industry-leading performance, even in the harshest drilling environments AXON TYPE 41 GATE VALVE API 6A PR-2 Annex F Design Validation
Bore sizes from 1.81” to 4.06”
Pressure ratings 15,000 PSI & below
200+ cycles at differential pressure
IN-HOUSE CAPABILITIES AXON’S R&D FACILITY FOR API 6A PR-2 ANNEX F DESIGN VALIDATION
Valves tested from -20ºF to 350ºF (P – X temperature class) Actuators tested from -20ºF to 250ºF Manual and double acting hydraulic actuation Addition of 3rd party witness present throughout design validation
FEATURED EQUIPMENT
Product Line Summary PRESSURE PRODUCTS OFFERINGS Pressure Control
Annular BOPs Ram BOPs Coiled Tubing BOPs Diverters Connectors Elastomer Products
Wellhead & Well Test
Flow Control
Valves Chokes Manifolds Frac trees
Valves Actuators Chokes X-mas Trees Welltest Manifolds Flowheads SSVs
Aftermarket Support
Repair Remanufacture Recertification Field Services Parts
From system designs to technical support, our pressure products group offers a wide variety of surface and subsea solutions
Valves, Chokes, Actuators
Our comprehensive line of flow control valves, chokes, actuators & fittings, coupled with expert engineering, result in superior designs, quality & scheduling for your complex manifold systems.
Valves Type 20 Check Valve Type 21 Check Valve Checkmaster ™ Check Valve Type 23 Lift Check Valve Type 41 Gate Valve Type 43 Gate Valve Type 44 Full Bore Gate Valve Type 46 Mud Service Gate Valve Type 47 Gate Valve Type G Gate Valve Plugmaster ™ Plug Valve
Actuators Type PY Actuator Type HC/HA Actuator
Chokes Type 30 Choke Type 31 Drilling Choke Type 32 Drilling Choke Chokemaster ™ Drilling Choke Type P1/P2 Adjustable/Positive Choke Type PA/PB Cage Choke Type P7 Inline Choke
Chokemaster ™
AXON’s Chokemaster ™ Drilling Choke is available in manual, hydraulic and electric servo motor actuation options MODULAR DESIGN
Allows for customization to specific rig requirements, as well as easy adaptation when these requirements evolve Complete spares can be maintained interoperability within the equipment fleet
SUPERIOR SERVICE LIFE
Gate and seat assemblies are reversible for two complete seal and wear areas Improved bonnet design allows for increased wear life
Type 41 Gate Valve
Our Type 41 utilizes bi-directional sealing and a non-rising stem, making it ideal for drilling manifold and production operations FEATURES / BENEFITS
Precise manufacturing controls are employed to achieve reliability and performance Available for operating pressures up to 20,000 PSI, which meets all API 6A PSL levels. Can be equipped with hydraulic actuators for manifold or subsea service
Type 43 Gate Valve
Designed especially for harsh environments, our compact frac valves are lower in weight than similar valves in the market FEATURES / BENEFITS
Bore sizes: 4-1/16", 5-1/8", and 7-1/16"
Pressure ratings up to 20,000 psi
Solid one-piece gate construction
Metal-to-metal seal surfaces
Forged body construction
Cobalt alloy seat rings
Blowout Preventers
AXON BOPs are interchangeable with other common OEM brands to allow for easy retrofitting into our customer’s existing fleets
Ram BOPs Type 50 Ram BOP Type 53 Ram BOP Type 58 CT / Workover BOP Type 59 CT / Workover BOP Type 62 Ram BOP
Annular BOPs Type 51 Annular BOP Type 52 Annular BOP Type 55 Annular BOP
Subsea Connectors Type 90 Subsea Wellhead Connector Type 91 Subsea Collet Connector Diverters Transportation & Test Auxiliary Equipment
BOP STACK DURING PRESSURE ON-SITE FACILITY TESTING
Type 52 Annular BOP
All components in our Type 52 annular BOP are designed and built for ease of maintenance and ultimate reliability FEATURES / BENEFITS
Standard operating pressure of 1500 psi (10,34 Mpa) Forged materials rated for H2S service Designed and manufactured to ISO 13533 and API specification 16A Available in all standard bore and pressure ratings Special rubber materials available for non-standard environments
Type 55 Annular BOP
The AXON Type 55 Annular Blowout Preventers are available with 20-3/4” 3,000 or 21-1/4” 2,000 flanged bottom connections FEATURES / BENEFITS
Steel inserts prevent extrusion of the rubber and feed inward to close on any pipe or tubular in the well bore Special rubber materials available for non-standard environments Standard operation pressure of 1500 psi (10,34 Mpa) Forged materials rated for H2S service
Type 51 Annular BOP
AXON’s Type 51 annular BOP is designed for safe well pressure control during drilling and workover operations FEATURES / BENEFITS
Standard operating pressure of 1500 psi (10,34 Mpa) Forged materials rated for H2S service Designed and manufactured to ISO 13533 and API specification 16A Available in all standard bore and pressure ratings Special rubber materials available for non-standard environments
Type 58 CT / Workover BOP
AXON’s Type 58 and Type 59 coiled tubing / workover BOPs are engineered with ease of maintenance and serviceability in mind
Type 50 Ram BOP
The AXON Type 50 Ram BOP features a simple, compact design that delivers fast & reliable closure of the well bore Designed and manufactured to API-16A Can be fitted with large bore shear bonnets & tandem boosters Mechanical locks standard
Hydraulically actuated locks also available
One-piece ram assembly provides pressure-energized seal with maximum contact area to drill pipe, casing, or tubing
Result: Lower rubber pressure to the pipe & increased seal life
Type 53 Ram BOP
AXON’s Type 53 Ram BOP is designed for safe well pressure control during surface drilling and workover operations FEATURES / BENEFITS
Designed and manufactured to ISO 13533 and API Specification 16A Shorter in height and reduced weight when compared to other BOPs
5000 psi (34.47 Mpa) maximum working pressure Standard operation pressure of 1500 psi (10,34 Mpa) Large assortment of Ram sizes and types available
X-Treme BOP Design
INTRODUCING AXON’S NEW * *patent pending
REDUCED WEIGHT / HEIGHT: Engineered with innovative pattern that substantially reduces weight and height IMPROVED OPERATION: Cutting-edge design also improves body stress to achieve longer service life VERSATILE: Configurable to virtually any BOP type and size HIGHLY COMPACT: Especially useful in coiled tubing and other operations with space restrictions (reduction approx. 25% - see following slide for details)
X-Treme BOP Design
25% *
HEIGHT & WEIGHT
REDUCTION * Results are typical but may vary according to BOP size. Comparison using AXON’s Type 50 11-5M Quad BOP with 3 standard operators & upper shear with booster.
Left: Current Design 24,893 lbs
Right: Concept Design 22,902 lbs
The Next Level of X-TREME Technology AXON Type 50 Quad BOP Comparison
V-Shear Advantages
Our versatile, pipe-centering V-Shear * meets industry demands for shear rams with enhanced performance and reliability
IMPROVED CENTERING: Design allows pipe to be pulled closer to the center
HIGHLY VERSATILE: Capable of shearing wide range of pipe sizes & diameters
PREMIUM SEALING: Utilizes innovative lateral seal design
SUPERIOR EFFICIENCY: Higher pipe stress concentration for quicker shearing *patent pending
LATERAL SEAL
Features HIGHER shear force and LOWER operator pressure
BOP Packing Elements ANNULAR PACKING ELEMENTS
AXON OEM packing elements exceeded API 16A fatigue test standards by 160% and stripped over 13,500 tool joints
Compatible with AXON and most major annular BOPs
Molded from proprietary synthetic rubber formulation
Geometrically designed for advanced fatigue & stripping performance
Complete pre-production material & process validation
Extensive fluid immersion & temperature testing on each formula
Seal of Authenticity & test results included in documentation package
Additional AXON Elastomer Products: Fixed Bore Pipe Rams Top Seals Shear Rams Variable Bore Rams Seal Kits Connector Hydrate Seal Gate Valve Stem Packing Seals
Subsea Connectors TYPE 90 WELLHEAD CONNECTOR
Features superior interchangeability of components between connectors that are different sizes
Reliable and field proven with pressure-tight seal Includes secondary hydraulic system as back-up for actuating locking mechanism VX Seal Ring easily replaced
TYPE 91 COLLECT CONNECTOR
Delivers robust connection to withstand high bending stresses & separation forces
Hydraulically actuated Utilize an AX type gasket Strong, metal-to-metal seal
Managed Pressure Drilling
MPD-READY EQUIPMENT
Pressure Control Expertise
Integrated Controls –
MPD-READY PACKAGE BENEFITS
MUX / Hydraulic
RCD Solution (customer-supplied)
RGH Solution
Rig Integration
Aftermarket Services
FULLY CUSTOMIZED: Designed to fully align with customer’s specific operational goals & safety requirements ELIMINATES RETROFITTING: System is modularized & simplified; also allows for faster and easier maintenance AFTERMARKET SERVICES: 24/7 onsite and technical services available, adding to AXON’s extensive global repair and service center network
AXON MPD CHOKE & KILL MANIFOLD
AXON DOUBLE ANNULAR RISER GAS HANDLER
OUR MPD-READY PACKAGES MAXIMIZE CONTROL OF YOUR WELLBORE’S PRESSURE PROFILE
BOP CONTROLS
TYPE ‘80
TM
BOP Controls
Our TYPE ‘80™ BOP Controls are the legacy of Paul Koomey’s industry-leading surface and subsea drilling innovations PRODUCT LINE SUMMARY CLOSING UNITS for Land and Shallow Water PILOTED HYDRAULIC SYSTEMS for Mid-depth Water MULTIPLEX SYSTEMS for Deep and Ultra-deep Water
Full range of auxiliary equipment, including proprietary SPM valves, TR™ Regulators and packer seals, add to the overall reliability of our field-proven BOP control systems.
Surface / Shallow Water FEATURED CLOSING UNITS
AXON’s surface closing units feature a modular design with standardized components, dimensions and weights Based on customer requirements, our closing units are available with the following interface options:
Pneumatic
Electric Pneumatic
Pneumatic Hydraulic
Mid-Depth Water
PILOTED HYDRAULIC SYSTEMS
AXON Piloted Pods
Hose Down Riser
Hose Down Wireline
Hydraulic Power Units
Fluid Mixing Systems
Hydraulic Control Manifolds
Remote Control Panels
Deadman Autoshears
Reels
Diverter Control Panels
Surface Accumulator Racks
Stack-Mounted Accumulators
Deep / Ultra-Deep Water MULTIPLEX CONTROL SYSTEMS
Multiplex Control PODs
Acoustic Control PODs
Central Control Units
Power Distribution Panels
Uninterruptable Power Supplies
Remote Control Panels
Accumulator Racks
Reels
Umbilicals
Deadman Autoshear
Charge & Dump Assemblies
Fail-Safe Assist Assemblies
AFTERMARKET
Aftermarket Services
At AXON, Aftermarket is not an AfterthoughtTM Repair, Remanufacture, Recertification, Commissioning, Field Services & Parts ADVANTAGES
Global repair and service center network Highly trained technicians that can repair all AXON OEM and most leading manufacturers’ equipment Weekly customer asset reporting
AVAILABLE SERVICES
Field service technicians and engineers
Replacement parts with local distribution
Repair / remanufacture / recertification
Product-specific commissioning
Reconditioned equipment purchase and equipment trade-ins
24/7 ON-SITE SERVICE
Authorized Repair Facilities
We have 8 authorized repair facilities for pressure products
All AXON authorized repair facilities are API-certified
Aftermarket Services
RAM AND ANNULAR
BLOWOUT PREVENTER
MANIFOLDS, CHOKES & VALVES:
BLOWOUT PREVENTERS
DRILLING CONTROL SYSTEMS
DRILLING & WELL SERVICING
All AXON Type BOPs CIW Type U Ram BOPs GE/Hydril Type GK-GL-MSP Annular BOPs
All AXON TYPE 80™ Systems CAD Oilfield
Consolidate Pressure Control
CIW Model FC/F/FLS
Koomey, Inc.
Stewart & Stevenson Model QS
GE/Hydril Type V-X Ram BOPs
Shaffer
Shaffer Spherical Annular BOPs
Stewart & Stevenson
NOV/T3 Energy Services Oilco
Valvcon
Shaffer Type SL/LWS/LWP Sentinel Ram BOPs
All AXON OEM Valves and OEM Manifolds
NOV/T3 Energy Service FC and HPT
NOV/T3 Energy Services Oilco
Valvcon Model VFC
AXON delivers the aftermarket service level you expect, regardless your equipment is AXON OEM or another major brand
Aftermarket Services REPLACEMENT PARTS
FULL LINE of aftermarket replacement parts
OEM PARTS for your specific needs
OEM QUALITY MANAGEMENT SYSTEM to ensure continued operation success
INVENTORY ON-HAND to support operations, minimizing down time
AXON LOCAL SERVICE CENTERS STOCK REPLACEMENT PARTS BASED ON THE ANTICIPATED REQUIREMENTS OF REGIONAL CUSTOMERS
CONTACT
Equipment Package Solutions
Our pressure products group collaborates closely with AXON’s other divisions to deliver package solutions for a full spectrum of onshore, offshore, and subsea oilfield equipment needs
DRILLING PRODUCTS
WELL INTERVENTION PRODUCTS
DOWNHOLE PRODUCTS
United States, Canada
United States, United Kingdom
United States, Middle East
Top Drives
Coiled Tubing Units
Coiled Tubing Orienter
Makeup / Breakout Units
Frac & Well Service Units
Pressure-While-Drilling (PWD)
Pipe Handling
Modular Fluid Ends
Gorilla Drilling Motors™
Rig Floor Controls
Fluid Pumps and Units
Drilling Jars
DM-2 Automatic Driller
Nitrogen Pump Units
MWD & LWD
Hydraulic Power Units
Survey and Shock Tools
CONTACT:
CONTACT:
CONTACT:
Jorge Sanchez, President
Jeff Moseley, President
Fred Pittard, President
AXON Drilling Products 281.627.1627
AXON Well Intervention Products 832.247.7144
AXON Downhole Products 281.750.1051
[email protected]
[email protected]
[email protected]
