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LED TV SERVICE MANUAL CHASSIS : LB45B
MODEL : 32LB55*A
32LB55*A-T*
CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS
CONTENTS CONTEN TS ................. .................................... ...................................... ...................................... ....................................... .................... 2 SAFETY PRECAUTIONS PRECAUTIONS ................... ....................................... ....................................... ................................. .............. 3 SERVICING SERVI CING PRECAUT PRECAUTIONS IONS.................. ...................................... ....................................... .............................. ........... 4 SPECIFICA SPECIFIC ATION ................... ...................................... ....................................... ....................................... ............................. .......... 6 ADJUSTMENT ADJUSTME NT INSTRUCT INSTRUCTION ION ................................................. ................................................................ ............... 9 BLOCK DIAGRAM................... DIAGRAM ...................................... ...................................... ....................................... ......................... ..... 13 EXPLODED EXPLODE D VIEW ................... ...................................... ...................................... ....................................... ......................... ..... 14 SCHEMATIC SCHEMA TIC CIRCUIT DIAGRAM .................. ...................................... ....................................... ........................ .....
CONTENTS
CONTENTS CONTEN TS ................. .................................... ...................................... ...................................... ....................................... .................... 2 SAFETY PRECAUTIONS PRECAUTIONS ................... ....................................... ....................................... ................................. .............. 3 SERVICING SERVI CING PRECAUT PRECAUTIONS IONS.................. ...................................... ....................................... .............................. ........... 4 SPECIFICA SPECIFIC ATION ................... ...................................... ....................................... ....................................... ............................. .......... 6 ADJUSTMENT ADJUSTME NT INSTRUCT INSTRUCTION ION ................................................. ................................................................ ............... 9 BLOCK DIAGRAM................... DIAGRAM ...................................... ...................................... ....................................... ......................... ..... 13 EXPLODED EXPLODE D VIEW ................... ...................................... ...................................... ....................................... ......................... ..... 14 SCHEMATIC SCHEMA TIC CIRCUIT DIAGRAM .................. ...................................... ....................................... ........................ .....
SAFETY PRECAUTIONS IMPORTANT SAFETY NOTICE Many electrical electrical and mechanical mechanical parts in this chassis have special special safety-related safety-related characteristics. characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
Leakage Current Hot Check (See below Figure) Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Do not use a line Isolation Transformer Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer, always perform an AC leakage current check
SERVICING PRECAUTIONS CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the SAFETY PRECAUTIONS on PRECAUTIONS on page 3 of this publication. NOTE : If unforeseen circumstances create conict between the following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First. General Servicing Precautions 1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board module or any other receiver assembly. b. Disconnecting or reconnecting any receiver electrical plug or other electrical connection. c. Connecting a test substitute in parallel with an electrolytic capacitor in the receiver. CAUTION:: A wrong part substitution or incorrect polarity CAUTION installation of electrolytic capacitors may result in an explosion hazard. 2. Test Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc". 3. Do not spray chemicals on or near this receiver or any of its assemblies. 4. Unless specied otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength) CAUTION:: This is a ammable mixture. CAUTION Unless specied otherwise in this service manual, lubrication of contacts in not required.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static type solder removal device. Some solder removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufcient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION:: Be sure no power is applied to the chassis or cirCAUTION cuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes clothes fabric or the lifting lifting of your foot from a carpeted oor can generate static electricity sufcient to damage an ES device.) General Soldering Guidelines 1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500 ° F to 600 °F. 2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
IC Remove/Replacement Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above. Removal 1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts. 2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC. Replacement 1. Carefully insert the replacement IC in the circuit board. 2. Carefully bend each IC lead against the circuit foil pad and solder it. 3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas). "Small-Signal" Discrete Transistor Removal/Replacement 1. Remove the defective transistor by clipping its leads as close as possible to the component body. 2. Bend into a "U" shape the end of each of three leads remaining on the circuit board. 3. Bend into a "U" shape the replacement transistor leads. 4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures. Circuit Board Foil Repair Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered. At IC Connections Connections To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections). 1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary). 2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern. 3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection. 4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire. At Other Connect Connections ions Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
SPECIFICATION NOTE : Specifications and others are subject to change without notice for improvement.
1. Application range
3. Test method
This specification is applied to the LB45B chassis.
1) Performance: LGE TV test method followed 2) Demanded other specification - Safety : CE, IEC specification - EMC : CE, IEC
2. Requirement for Test Each part is tested as below without special appointment.
(1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C (2) Relative Humidity: 65 % ± 10 % (3) Power Voltage : Standard input voltage (AC 100-240 V~, 50/60 Hz) * Standard Voltage of each products is marked by models. (4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM. (5) The receiver must be operated for about 5 minutes prior to the adjustment.
4. Model General Specification * HDMI 1.4 with Deep Color is only apply for FHD Model No.
Item
Specication
1.
Market
NON EU
2.
Broadcasting system
PAL/SECAM B/G/D/K, PAL I, NTSC-M PALB/B
BAND 3.
Channel Storage
PAL(BG,I)
NTSC(M)
Remarks
China(DK)
VHF/UHF
01-C69
2~78
C1~C69
Cable
S1~S47
1~71
S1~S47
5. Component Video Input(Y, P B, PR) No
Resolution
H-freq. (kHz)
V-freq. (Hz)
Pixel clock (MHz)
Proposed
1
720*480
15.73
59.94
13.500
SDTV, DVD 480I(525I)
2
720*480
15.75
60.00
13.514
SDTV, DVD 480I(525I)
3
720*576
15.625
50.00
13.500
SDTV, DVD 576I(625I) 50Hz
4
720*480
31.47
59.94
27.000
SDTV 480P
5
720*480
31.50
60.00
27.027
SDTV 480P
6
720*576
31.25
50.00
27.000
SDTV 576P 50Hz
7
1280*720
44.96
59.94
74.176
HDTV 720P
8
1280*720
45.00
60.00
74.250
HDTV 720P
9
1280*720
37.50
50.00
74.25
HDTV 720P 50Hz
10
1920*1080
28.125
50.00
74.250
HDTV 1080I 50Hz,
11
1920*1080
33.72
59.94
74.176
HDTV 1080I
12
1920*1080
33.75
60.00
74.25
HDTV 1080I
13
1920*1080
56.25
50
148.5
HDTV 1080P
14
1920*1080
67.432
59.94
148.350
HDTV 1080P
15
1920*1080
67.5
60.00
148.5
HDTV 1080P
6. HDMI input (PC-Spec. out but it can be shown the picture at only HDMI/DVI IN 1 via DVI to HDMI Cable) No 1
Resolution
H-freq. (kHz)
V-freq. (Hz)
Pixel clock (MHz)
Proposed
640×480
31.469
59.94
25.17
VESA(VGA)
7. HDMI input (DTV) No.
Resolution
H-freq. (kHz)
V-freq. (Hz)
Pixel clock(MHz)
Proposed
1
720*480
15.73
59.94
13.500
SDTV, DVD 480I(525I)
2
720*480
15.75
60.00
13.514
SDTV, DVD 480I(525I)
3
720*576
15.625
50.00
13.500
SDTV, DVD 576I(625I) 50Hz
4
720*480
31.469
59.94
27
SDTV 480P
5
720*480
31.5
60.00
27.027
SDTV 480P
6
720*576
31.25
50.00
27
SDTV 576P
7
1280*720
44.96
59.94
74.176
HDTV 720P
8
1280*720
45
60.00
74.25
HDTV 720P
9
1280*720
37.5
50.00
74.25
HDTV 720P
10
1920*1080
28.125
50.00
74.25
HDTV 1080I
11
1920*1080
33.72
59.94
74.176
HDTV 1080I
12
1920*1080
33.75
60.00
74.25
HDTV 1080I
13
1920*1080
56.25
50.00
148.5
HDTV 1080P
14
1920*1080
67.43
59.94
148.350
HDTV 1080P
15
1920*1080
67.5
60.00
148.5
HDTV 1080P
16
1920*1080
27
24.00
74.25
HDTV 1080P
17
1920*1080
33.75
30.00
74.25
HDTV 1080P
18
1920*1080
26.97
23.97
74.25
HDTV 1080P
19
1920*1080
33.716
29.976
74.25
HDTV 1080P
Remarks
Spec. out but display.
ADJUSTMENT INSTRUCTION 1. Application Range This specification sheet is applied to all of the LED TV with LB45B chassis.
2. Designation (1) Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of 25 °C ± 5 °C of temperature and 65 % ± 10 % of relative humidity if there is no specific designation. (4) The input voltage of the receiver must keep 100-220 V, 50/60Hz. (5) The receiver must be operated for over 5 minutes prior to the adjustment when module is in the circumstance of above 15 °C. In case of keeping module is in the circumstance of 0 °C, it should be placed in the circumstance of above 15 °C for 2 hours. In case of keeping module is in the circumstance of below -20 °C, it should be placed in the circumstance of above 15 °C for 3 hours. * Caution When a still image is displayed for 20 minutes or longer (especially where W/B scale is strong. Digital pattern 13ch and/or Cross hatch pattern 09ch), there can some afterimage in the black level area.
4. EDID Download 4.1. Overview - It is a VESA regulation. A PC or a MNT will display an optimal resolution through information sharing without any necessity of user input. It is a realization of “Plug and Play”.
4.2. Equipment - Since EDID data is embedded, EDID download JIG, HDMI cable are not need.
4.3. Download method - The EDID data is automatically saved. EZ ADJUST
EDID D/L
0. Tool Option1
HDMI1
1. Tool Option2
HDMI2
2. Area Option
NG NG
Start
Reset
3. ADC Calibration 9. W/V ADJUST 5. EDID D/L(AC3)
►
EDID D/L HDMI1
OK
HDMI2
OK
Start
Reset
■ 8BIT FHD Large Inch 32LB5**A Models(LB45B) ** HDMI 1 : 256Bytes 0 1 2 3 4 5 6 7 8 9 A 0 00 FF FF FF FF FF FF 00 1E 6D 01 10 01 18 01 03 80 A0 5A 78 0A F3 30
B C D E F 00 01 01 01 01 A4 54 46 96 26
20 30 40 50
0F 01 55 48
49 01 00 88
4B 21 08 01 01 01 C4 8E 21 35 00 BC
00 01 00 77
45 01 00 21
40 01 01 1D 00 72 1E 1B 21 00 00 1C
61 40 01 01 51 D0 1E 20 50 A0 51 00 00 00 00 FC
01 01 6E 28 1E 30 00 4C
60 70
47 00
20 3A
54 56 0A 3F 1C 44
20 0F
20 00
20 0A
20 20
00 FD 01 ⓐ
20 20
20 20
20 20
00 20
00 20
5. White Balance Adjustment 5.1. Overview 5.1.1. W/B adj. Objective & How-it-works (1) Objective: To reduce each Panel’s W/B deviation (2) How-it-works: When R/G/B gain in the OSD is at 192, it means the panel is at its Full Dynamic Range. In order to prevent saturation of Full Dynamic range and data, one of R/G/B is fixed at 192, and the other two is lowered to find the desired value. (3) Adj. condition: normal temperature 1) Surrounding Temperature: 25 °C ± 5 °C 2) Warm-up time: About 5 Min◦ 3) Surrounding Humidity: 20% ~ 80% 4) Before White balance adjustment, Keep power on status, don’t power off.
5.4. Adjustment Command (Protocol) (1) RS-232C Command used during auto-adj. RS-232C COMMAND CMD DATA ID wb 00 00 wb
5.2. Equipment (1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED: CH14)
Begin White Balance adjustment End White Balance adjustment (internal pattern disappears)
ff
(2) Adjustment Map Adj. item
Cool
5.1.2. Adj. condition and cautionary items (1) Lighting condition in surrounding area surrounding lighting should be lower 10 lux. Try to isolate adj. area into dark surrounding. (2) Probe location: Color Analyzer(CA-210) probe should be within 10 cm and perpendicular of the module surface. (80°~ 100°) (3) Aging time 1) After Aging Start, Keep the Power ON status during 5 Minutes. 2) In case of LCD, Back-light on should be checked using no signal or Full-white pattern.
00
Explanation
Medium
Warm
R Gain G Gain B Gain R Cut G Cut B Cut R Gain G Gain B Gain R Cut G Cut B Cut R Gain G Gain B Gain R Cut G Cut B Cut
Command (lower caseASCII) CMD1 CMD2 j g j h j i
Data Range (Hex.) MIN MAX 00 C0 00 C0 00 C0
j j j
a b c
00 00 00
C0 C0 C0
j j j
d e f
00 00 00
C0 C0 C0
Default (Decimal) 172 192 192 64 64 64 192 192 192 64 64 64 192 192 192 64 64 64
5.5. Adjustment method 5.5.1. Auto WB calibration (1) Set TV in ADJ mode using P-Only key(or POWER ON key). (2) Place optical probe on the center of the display.
(2) Medium / Warm Mode 1) Purpose : Adjust the color temperature to reduce the deviation of the module color temperature. 2) Principle: To adjust the white balance without the saturation, - In Medium mode, Fix to G gain to 192 and change the others(R/B Gain)(20LB45X model) - Fix the one of R/G/B gain to 192(default data) and decrease the others. 3) Adjustment mode : Two modes - Medium / Warm
5.6. Reference(White Balance Adjustment coordinate and color temperature) (1) Luminance: 204 Gray, 80IRE (2) Standard color coordinate and temperature using CS-1000 (over 26 inch) ■ The spec of color temperatre and coordinate. Mode
Color Temp
Color coordinate
Cool (C50)
13,000 K
x = 0.271 (±0.015) y = 0.270 (±0.015)
Medium (0)
9,300 K
x = 0.286 (±0.015) y = 0.289 (±0.015)
Warm (W50)
6,500 K
x = 0.313 (±0.015) y = 0.329 (±0.015)
Remark * Test signal - Inner pattern for W/B adjust - External white pattern (80IRE, 204gray)
* Note : x,y coordinates are drifted about 0.007 after 30 mins heat-run. So checking color coordinate within 5-min at total assembly line, consider x,y coordinates might be up to 0.007 than x,y target of each color temperature. ● W/B Table in process of aging time - LGD Module (normal line) March ~ December
- AUO/ INX/ COST/ SHARP/ BOE Module which cool spec is 13000K cool
med
Warm
x
y
x
y
x
Y
spec
271
270
286
289
313
329
target
278
280
293
299
320
339
6. Tool Option setting & Inspection per countries (1) Press 'IN START' key at Factory Service remote control. (2) Select 'Tool Option 1'. (3) Punch in the number and press 'OK'. (Each of models has their number) (4) Correct 'Tool Option2' ~ 'Tool Option5'. (5) Completed adjusting Tool option.
7. Ship-out mode check (In-stop) ▪ After final inspection, press In-Stop key of the Adjustemnt Remote Control and check that the unit goes to Stand-by mode.
8. AUDIO output check 8.1. Audio input condition (1) RF input: Mono, 1 KHz sine wave signal, 100% Modulation (2) CVBS, Component: 1 KHz sine wave signal (0.4 Vrms)
8.2. Specification Item
Min
Typ
Max
Unit
Remark
9.3. Checkpoint (1) Test voltage - GND: 1.5 KV / min at 100 mA - SIGNAL: 3 KV / min at 100 mA (2) TEST time: 1 second (3) TEST POINT - GND Test = POWER CORD GND and SIGNAL CABLE GND. - Hi-pot Test = POWER CORD GND and LIVE & NEUTRAL. (4) LEAKAGE CURRENT: At 0.5 mArms
11. Optional adjustments 11.1. Manual ADC Calibration ■ Enter ‘EZ ADJUST’ mode by pressing ‘ADJ’ key. ■ Enter Internal ADC calibration mode by pressing ‘OK’ key at ‘3. ADC CALIBRATION’
10. USB S/W Download (optional, Service only) * Warning : Do not Download on Power only mode (1) Put the USB Stick to the USB socket. (2) Automatically detecting update file in USB Stick. - If your downloaded program version in USB Stick is lower than that of TV set, it didn’t work. Otherwise USB data is automatically detected. (3) Show the message “Copying files from memory”.
* Caution: Using ‘P-ONLY’ button of the Factory SVC remote control when turns TV on. ● If you can’t success ADJUST ADC, please confirm ‘Support Int. ADC’ at TOOL OPTION2.
11.2. Manual White balance Adjustment 11.2.1. Adj. condition and cautionary items (1) Lighting condition in surrounding area surrounding lighting should be lower 10 lux. Try to isolate adj. area into dark surrounding. (2) Probe location: Color Analyzer (CA-210) probe should be within 10cm and perpendicular of the module surface. (80°~ 100°) (3) Aging time 1) After Aging Start, Keep the Power ON status during 5 Minutes.
EXPLODED VIEW IMPORTANT SAFETY NOTICE Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
0 0 5
2 0 5
0 0 4
1 0 5
1 2 5 0 1 4
1 2 1
0 0 9
EAX65550501
LB45B/LT5B
COMPONENT / AV IN / AV AUDIO OUT
JK101 PPJ239-06 7H JK101-*1 PPJ239-26 6H [RD4]E-LUG
6H
AV2RIN
R117 ZD110 20V
5H [RD4]O-SPRING 4H [RD4]CONTACT
R116 220K
AV2_RIN
10K
R118 12K
4H
C108 470pF 50V
5G [WH3]O-SPRING 4F [YL]CONTACT
5G
AV2LIN
R114 ZD109 20V
5F [YL]O-SPRING 7F [YL]E-LUG-S
R113 220K
AV2_LIN
10K
R115 12K
4F
C107 470pF 50V
5E [RD3]O-SPRING 7E [RD3]E-LUG-S
6F
AV2_VIN
AV2_VIN D101
5D [WH2]O-SPRING
8F
D102
ZD108 SD05 READY
R151 75 READY
R112 75
Size check!! 6D [WH2]E-LUG 6N [RD2]E-LUG
5E
MNTROUT
5N [RD2]O-SPRING 4N [RD2]CONTACT
1K
C105 5600pF 50V
ZD107 20V
8E
C106
R111
C E
B
MNT_ROUT
10uF
Q103
C E
B
MMBT3904(NXP)
16V
MUTE_AOUT
POP NOISE
READY Q104 MMBT3904(NXP)
5M [WH1]O-SPRING 5L [RD1]O-SPRING 7L [RD1]E-LUG-S 5K [BL]O-SPRING
5D
MNTLOUT
4J [YL/GL]CONTACT
7D
1K
C103 5600pF 50V
ZD106 20V
C E
MNT_LOUT
10uF C
B
B
16V
Q101
MUTE_AOUT
MMBT3904(NXP)
E
POP NOISE
READY Q102 MMBT3904(NXP)
5J [YL/GL]O-SPRING [YL/GL]E-LUG 6J GREEN & YELLOW
C104
R110
7K [BL]E-LUG-S
7N
6N
R108
COMMONRIN
ZD105 20V
R107 220K
ZD104 20V
R104 220K
COMMON_RIN
10K
R109 12K
4N
5M 5L
R105
COMMONLIN
COMMON_LIN
10K
R106 12K
C101 470pF 50V
COMP_PR
COMP_PR
8L
D103 D104
5K
C102 470pF 50V
ZD102 SD05 READY
R103 75
ZD101 SD05 READY
R102 75
COMP_PB
COMP_PB D105
8K D106
V-OUT Buffer(DEBUG)
4J 6J
COMMON_VIN
COMMON_VIN
P_12V
D107
7J
D108
ZD100 SD05 READY
R101 75
R150 75 READY DEBUG
Size check!!
AV2_VIN
OPT
TP101
R122 0
C E
B
MMBT3904(NXP) Q105 R121 33
DEBUG
MNT_VOUT
DEBUG
R120 75 DEBUG
R123 220
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
32/42LB550A INPUT1
2013/08/15 1
7
EAX65550501
LB45B/LT5B
HDMI(REAR)
I2C Control
R231 1K
KJA-PH-1-0177 JK201
With UART IC
C
R230 10K
HDMI1_HPD
Q230
B
E
IC201 6
M6
1
M1
3
+3.5V_ST
+3.5V_ST
MMBT3904(NXP)
MAX3232CDR
K 5 0 4 1 2 R
W/O UART IC R206 VCC
M3_DETECT
4
M4
5
M 5 _ G ND
C201 0.1uF C I T R A U O / W
T R A U
GND
With UART IC
C I
R205 0
R201 100 R204 0
DOUT1
16
1
15
2
14
3
13
4
C1+
With UART IC
V+
C202 0.1uF
RIN1
C1-
C203 0.1uF
C2+
With UART IC ROUT1
12
5
C2-
DIN1
19
17
C204 0.1uF
16 15
12505WS-04A00 DIN2
11
6
10
7
9
8
V-
DOUT2
14
With UART IC
13
C205 0.1uF
12
1
11 ROUT2
RIN2
10
2 EAN41348201
9 8
3
7 4
6
P202 +3.5V_ST
5
12507WS-04L
VCC
PM_RXD
5 4
1
3 2
2
1 GND
RM_TXD
Y D A E R
20
With UART IC
DEBUG P201
1 V 4 0 2 3 D
READY ZD230
SHIELD With UART IC
18 R202 100
O / W
+5V_USB
HDMI1_DET
100
HPD +5V_POWER
R232 R233 2.7K 2.7K
DDC/CEC_GND
READY ZD231
D N G
SDA SCL
R236 100
HDMI1_SDA HDMI1_SCL
R237 100
ESD_HDMI2_IP4283
CEC
TMDS_CH1-
1
10
2
9
3
8
READY ZD233
NC_4
CLKTMDS_CH1+
CLK_SHIELD GND_1
CLK+ DATA0-
TMDS_CH2-
4
7
5
6
HDMI1_CK-
NC_3
GND_2
HDMI1_CK+ HDMI1_D0-
NC_2
DATA0_SHIELD TMDS_CH2+
DATA0+
NC_1
HDMI1_D0+ HDMI1_D1-
DATA1D235 IP4283CZ10-TBA
DATA1_SHIELD
ESD_HDMI2_IP4283
DATA1+
TMDS_CH1-
1
10
2
9
3
8
4
7
5
6
HDMI1_D1+ HDMI1_D2-
NC_4
DATA2TMDS_CH1+
DATA2_SHIELD DATA2+
GND_1
TMDS_CH2-
3
JK203
4
READY ZD232
D234 IP4283CZ10-TBA
NC
TMDS_CH2+
NC_3
GND_2
HDMI1_D2+
NC_2
NC_1
5
A D S _ B U S D
L C S _ B U S D
GND
R242 1K
HDMI2_HPD
C
R241 10K
Q240
B
+3.5V_ST
MMBT3904(NXP) E
K 6 0 4 1 2 R
READY ZD240
Y D A E R
2 V 4 0 2 3 D
SHIELD
T E D _ 2 I M D H
+5V_USB
20 19 18 17 16
USB(SIDE)
15 +5V_USB 14 13
Close to SIDE_USB
L220 OPT
C220 10uF 10V
3AU04S-305-ZC-(LG) JK202 U S B D O W N S T R E A M
12 C221 22uF 10V
120OHM
11 10 9
1
8 2
USB_DN
7 6
3
4
USB_DP READY ZD220 30V
5
READY ZD221 30V
4 3
5
2 1
HPD +5V_POWER DDC/CEC_GND SDA
R243 R244 2.7K 2.7K READY ZD241
READY ZD242
R247 100 R248 100
SCL D244 IP4283CZ10-TBA
NC
ESD_HDMI2_IP4283
CEC CLKCLK_SHIELD CLK+
TMDS_CH1-
TMDS_CH1+
GND_1
1
10
2
9
3
8
4
7
5
6
NC_4
HDMI2_CK-
NC_3
HDMI2_CK+ HDMI2_D0-
GND_2
DATA0DATA0_SHIELD DATA0+
TMDS_CH2-
TMDS_CH2+
NC_2
NC_1
HDMI2_D0+
NC_4
HDMI2_D1-
DATA1DATA1_SHIELD
D245 IP4283CZ10-TBA
DATA1+ DATA2DATA2_SHIELD
HDMI2_SDA HDMI2_SCL
READY ZD243
ESD_HDMI2_IP4283 TMDS_CH1-
TMDS_CH1+
1
10
2
9
NC_3
HDMI2_D1+ HDMI2_D2-
DATA2+ GND_1
TMDS_CH2-
3
8
4
7
5
6
GND_2
NC_2
JK204 TMDS_CH2+
HDMI2_D2+
NC_1
ESD_HDMI_IP4294 ESD_HDMI_IP4294 ESD_HDMI_IP4294 ESD_HDMI_IP4294 D235-*1 D245-*1 D244-*1 D234-*1 IP4294CZ10-TBR IP4294CZ10-TBR IP4294CZ10-TBR IP4294CZ10-TBR 1 10 1 10 1 10 1 10
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
2
9
2
9
2
9
2
9
3
8
3
8
3
8
3
8
4
7
4
7
4
7
4
7
5
6
5
6
5
6
5
6
32/42LB550A INPUT2
2013/08/15
2
7
EAX65550501
LB45B/LT5B
SW_RESET C320 1000pF 50V
V 0 5
I2S_MCLK R 30 4 +3.3V_M
C301 0.1uF 16V
C302 0.1uF 16V
C303 1uF 10V
R 30 1
I2S_SDO I2S_WS I2S_SCK AUAMP_SDA
R 30 6
1 00
R 30 7
1 00
F p 0 0 0 2 2
+24V_AMP
TAIYO YUDEN
L301
BLM18PG121SN1D
OPT
9 1 3 C
1 00
1 00
C321 10uF 6.3V
C322 0.1uF 16V
C318 0.1uF 50V
D N G ] P E [
O I _ D D V
O I _ D N G
L303-*1 10.0uH
C317 10uF 35V
A A B I T A 1 A 1 1 _ E 1 D 1 D D K S T N T D D L D E S G U V V C A R B P O P P
SPK_L+ R313 12
NC_1
1 2
NC_2
3
30 OUT1B 29 PGND1B
THERMAL 41
GND
4 5
IC301
DVDD
6
NTP7514
SDATA
7
0x54
1 00
WCK
8
R 30 3
1 00
BCK
9
SDA
10
4.7K
SPEAKER_L C331 0.1uF 50V
L304 10uH ABCO
R316 12
R323 4.7K SPK_L-
TAIYO YUDEN L304-*1 10.0uH
C315 22000pF 50V
28 BST1B 27 VDR1
NC_3
R 30 2
R315 12
R322
C330 0.1uF 50V C329 0.47uF 50V
C326 390pF 50V
0 9 8 7 6 5 4 3 2 1 4 3 3 3 3 3 3 3 3 3
VDD_PLL
ABCO L303 10uH
R314 12
C325 390pF 50V
26 NC_4 25 AGND
JP304 SPK_L+
SPK_L+
24 VDR2 23 BST2A
C312 1uF 10V
22 PGND2A 21 OUT2A
SPK_L3
JP302 SPK_R+
SPK_R+
C311 22000pF 50V
4
JP303
SPK_L-
C314 1uF 10V
2
JP301 SPK_R-
SPK_R-
1 .
1 2 3 4 5 6 7 8 9 0 1 1 1 1 1 1 1 1 1 2 AUAMP_SCL
R308 4.7K
R309 4.7K
SMAW250-H04R
P301 C305 33pF 50V
TAIYO YUDEN
C306 33pF 50V
L T 0 1 2 B B B B A C L _ _ _ 2 2 2 2 2 S U R R R T D T D D A O O O S N U D D F T T T B G O V V I I I P P P N N N O O O M M M
+3.3V_M
L305-*1 10.0uH +24V_AMP
C308 50V
R318 12
ABCO L305 10uH
C334 0.1uF 50V
C327 390pF 50V C309 0.1uF 50V
22000pF
R317 12
SPK_R+
C310 10uF 35V
C328 390pF 50V R319 12
R324 4.7K
C333 0.47uF 50V
SPEAKER_R
L306 10uH ABCO
R320 12
C335 0.1uF 50V
R325 4.7K
TAIYO YUDEN SPK_R-
L306-*1 10.0uH
READY R311 POWER_DET 100
AUDIO_OUT AMP : GAIN X 4 IC302 AS324MTR-E1
P_12V
C350 0.1uF 16V C
B
Q350 MMBT3904(NXP) R 35 1
1 OUT1
1K
E
MNT_LOUT R350 4.7K
C351 6800pF 50V
R 35 2
C352
OUT4 14
1 0K
33pF50V
2 I NP UT 1-
INPUT4- 13
3 I NP UT 1+
INPUT4+ 12
R353 6.8K
R 35 4
MNT_L_AMP
5 .6 K
P_12V
4 VCC
GND 11
C353 0.1uF 16V
R 35 5
MNT_R_AMP
C354
5 .6 K
5 I NP UT 2+
INPUT3+ 10
6 I NP UT 2-
INPUT3- 9
33pF50V
P_12V R 35 6
1 0K
R357 6.8K
C355 0.1uF 16V C
Q351 MMBT3904(NXP) R 35 8 B
7 OUT2
1K
E
OUT3 8
MNT_ROUT R359 4.7K
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
C356 6800pF 50V
32/42LB550A AUDIO
2013/08/15 3
7
EAX65550501
LB45B/LT5B
IF PA L TU401 TDJH-G101D
+3.3V_TU
close to the tuner pin.
1 2
C406 100pF 50V
B1[+3.3V]
C405 0.1uF 16V
IR/LED+Control
+3.3V_M
L401 BLM18PG121SN1D
C404 22uF 6.3V
C411 0.1uF 16V
C412 10uF 6.3V
+3.5V_ST
NC_1 +3.3V_TU
3 4 5 6 7 8 9
IF_AGC
R412 100
SC L
R407 2.2K
should be guarded by ground
R405 C402 47pF 50V
SD A
33
R406
IF[P]
R422 10K
33
R408 2.2K KEY1
TUNER_SCL
TUNER_SDA
ZD401 SD05
OPT C421 0.1uF
P421 12507WR-10L
KEY2
ZD402 SD05
IF_P
OPT C422 0.1uF
1
2
IF[N] NC_2
C403 47pF 50V
NTSC R413-*1 0
R413 10 PAL
R421 10K
IF_AGC
C410 0.1uF 16V
R414 10 PAL
IF_N
NTSC R414-*1 0
Close to the tuner
+3.5V_ST
3 L421
BLM18PG121SN1D 4
NC_3
R423 3.3K OPT
C423 0.1uF 16V
C424 1000pF 50V
5
LED OPT C425 0.1uF 16V
ZD403 LED_R_Zener
6
NTSC TU403 TDJH-H101F
A1
A1
B1
B1 1 2
47
3 4 5
SHIELD
6 7 8 9
A1
A1
B1
7
IR ZD404 IR_Zener
C426 100pF 50V
8
B1[+3.3V] 9
NC_1 IF_AGC
10 SCL 11
SDA IF[P] IF[N] NC_2 NC_3
B1
47 SHIELD
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
32/42LB550A TUNER
&
IR
2013/08/15 4
8
EAX65550501
LB45B/LT5B
FHD P602 FI-RE51S-HF-J-R1500
1 2 3 4 5 6 7 8 9 10 11 12
RXA3+
13
RXA3-
14
RXACK+
15
RXACK-
16 17
HD P601
RXA2+
FF10001-30
RXA2-
18 19
RXA1+
20
RXA1-
1 2 3
21 4 22 23
RXA0+ 5
RXA0-
6
24
7
25
8
26
9 27 28
RXB3+
29
RXB3-
30
RXBCK+
31
RXBCK-
32
RXB2+
33
10 11 12 13 14 15
RXB216
34 17 35 36
RXB1+ 18
RXB1-
19
37 38
RXB0+
39
RXB0-
20 21 22
40 23 41 24
42
25
43
26
44
27
45
28 46 29 47
PANEL_VCC
48
30
[30] [29] [28] [27] [26] [25]
RXA0-
[24]
RXA0+
[23] [22]
RXA1-
[21]
RXA1+
[20] [19]
RXA2-
[18]
RXA2+
[17] [16]
RXACK-
[15]
RXACK+
[14] [13]
RXA3-
[12]
RXA3+
[11] [10] [09] [08] [07] [06] [05]
PANEL_VCC
[04] [03]
HD L601 120OHM
[02] [01] HD C603 0.1uF 16V
31
49 FHD L602 120OHM
50
OPT C602 1000pF 50V
OPT C601 10uF 16V
.
51 FHD 52
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
C606 0.1uF 16V
OPT C605 1000pF 50V
OPT C604 10uF 16V
32/42LB550A LVDS
2013/08/15 6
7
EAX65550501
LB45B/LT5B
** 3.5V_ST -> 1.26V VDDC FROM
LIPS
&
POWER
B/D +3.5V_ST
V0 = 0.8*(1+(R2/R1))
IN_2
IN_1
C740 10uF 6.3V
+3.5V_ST MMBT3906(NXP) Q722 E
NC
PWM_DIM_120HZ R729-*1
PWR_ON L704
L701 500-ohm
3
3.5V
5
GND
7
L702
24V
9
10
24V
120OHM
GND
11
12
GND
12V
13
14
12V
P_12V C705 0.1uF 16V ZD701 20V READY
2 DRV_ON 4 PDIM#1
1
3.5V
6 3.5V 8 PDIM#2
+24V_AMP
C707 0.1uF 50V
3
5
4
R742
L703
12V
120OHM
GND
15 17
16
NC
18
GND
R710 100
R1
R2 1%
GND
C742 10uF 6.3V
R740 2.7K
R741 4.7K
R715 10K
PWM_DIM_60HZ R729
C
1K
EN
issue
3 V 0 5 7 D . 2 Z
1 FB
+3.5V_ST
R714 1K
100
C702 0.1uF 16V
Add for improving main IC Burtn OUT_2
2
6
C741 0.1uF 16V
+3.3V_M RL_ON
ZD702 SD05
7
OUT:1.26V
1
T H E R 9M A L
1%
R744 10K
P701 SMAW200-H18S5
+3.5V_ST
500-ohm
8
OUT_1
C
B
C701 10uF 10V 2012
+1.2V_VDDC
IC701 MP20051
[EP]GND
B
PWM_DIM
R716 10K INV_ON
** 3.3V_M -> 1.8V_M
Q703 E 100 R728 PWM_DIM_120HZ
MMBT3904(NXP)
IC711 AP1117E18G-13
+3.3V_M
IN 3
C743 10uF 6.3V
ADJ/GND 1
C744 0.1uF 16V
+1.8V_M 2 OUT Add for improving main IC Burtn
C745 10uF 6.3V
issue
4 0 V 7 5 D Z
19 .
** +3.5V_ST -> 3.3V_M
**12V->USB
+3.5V_ST
5V
Q710 AO3435
L750 BLM18PG121SN1D
S
V0 = 0.8*(1+(R1/R2)) NR8040T4R7N L771 C771 1uF 25V
IC709 MP1497DJ
P_12V C774 0.1uF SS
L770 120OHM Closed IC709 C770 10uF 16V
IN
C772 0.1uF 16V
SW
GND
1
8
2
3
7
3A
4
6
5
FB
VCC
C750 0.1uF 16V Y D A E R
OUT:5V
+5V_USB
6.8uH Closed IC709
R1 R770 43K 1%
R771 33
R2
R778 47K
C776 22uF 10V
OPT
C777 10uF 10V
R748 33K
C753 4.7uF 10V
D
+3.3V_M C754 10uF 6.3V
C752 0.1uF 16V
G
R750 10K R749 2.2K
0 B 0 6 7 D . 5 Z
C
R747 10K
Q711 MMBT3904(NXP)
B
POWER_SW
R772 8.2K
E
1%
EN
BST
C775 0.1uF 16V
R777 100K C773 0.1uF 16V
+3.3V_M
** Switch Panel-Vcc P_12V PANEL_VCC Q720 DMP2130L
L761 120OHM
**
Jig 8 0 7 P J
Point_GND 9 0 7 P J
0 1 7 P J
S
OPT C762 0.1uF 25V
1 1 7 P J
R761 33K
R762 5.6K
C760 10uF 16V
D
G
DIODES
C761 0.1uF 16V
R765 5.6K
R766 5.6K
Q720-*1 AO3407A S
D
C
PANEL_ON
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
B Q721 E MMBT3904(NXP)
G
AOS
32/42LB550A POWER
2013/08/15 7
7
Standard Repair Process
Error symptom
LCD TV
A. Video error
Established date
No video/ Normal audio
Revised date
2013. 01 .24 1/14
First of all, Check whether all of cables between board is inserted properly or not. (Main B/D↔ Power B/D, LVDS Cable,Speaker Cable,IR B/D Cable,,,) A1 No video Normal audio
Normal audio
Y
Check Back Light On with naked eye
N Move to No video/No audio
A4 Y
On
Check Power Board 24v, 12v,3.5v etc.
N
A2
Y
Replace T-con Board or module
N
Check Power Board 93.2~118.5V v output
Normal voltage
Normal voltage
Y
Repair Power Board or parts
Replace Inverter or module
N
End
Repair Power Board or parts
※Precaution
A6 & A3
Always check & record S/W Version and White Balance value before replacing the Main Board
Replace Main Board
Re-enter White Balance value
Standard Repair Process
LCD TV
Established date
A. Video error
Error symptom
No video/ No audio
Revised date
A4 No Video/ No audio
Check various voltages of Power Board ( 3.5V,12V,20V or 24V…)
Normal voltage? N Replace Power Board and repair parts
Y
Check and replace MAIN B/D End
2013. 01 .24 2/14
Standard Repair Process
Error symptom
LCD TV
A. Video error
Established date
Picture broken/ Freezing
Revised date
2013. 01 .24 3/14
A5 Check RF Signal level
Normal Signal?
Y
Check whether other equipments have problem or not. (By connecting RF Cable at other equipment) → DVD Player ,Set-Top-Box, Different maker TV etc`
N
A6
Check RF Cable Connection 1. Reconnection 2. Install Booster
Normal Picture?
Y
Check S/W Version
N Normal Picture? Y
N
SVC Bulletin?
N
Y
Check Tuner soldering
Normal Picture? N
S/W Upgrade Contact with signal distributor or broadcaster (Cable or Air)
Replace Main B/D Normal Picture? Y
Close Close
N
Y
Close
Standard Repair Process
LCD TV
Error symptom
A. Video error
Established date
Tuning fail, Picture broken/ Freezing
Revised date
A5 Check RF Signal level
2013. 01 .24 4/14
Check RF signal cable Check whether other equipments have problem or not. (By connecting RF Cable at other equipment) → Set-Top-Box, Different maker TV etc
A6 Normal Signal?
Y
N
Check S/W Version
N
SVC Bulletin? Y S/W Upgrade
Contact with signal distributor or broadcaster
Normal Picture? Y Close
Close
N
Check Tuner soldering
Replace Main B/D
Standard Repair Process
LCD TV
Error symptom
Established date
Color error
Revised date
Color error?
Y
N
Check and replace Link Cable (LVDS) and contact condition
Check Test pattern
5/14
Y Color error?
Y
Color error?
Replace Main B/D
Replace module
N
N End
Check error color input mode
A10
2013. 01. 24
A8/ A9
A7 Check color by input -AV -COMPONENT -HDMI
A. Video error
AV/ Component error
Check external device and cable
External device /Cable normal
Y
Replace Main B/D
N Request repair for external device/cable N HDMI error
Check external device and cable
External device Y /Cable normal
Replace Main B/D
Standard Repair Process
LCD TV
Established date
A. Video error
Error symptom
Vertical / Horizontal bar, residual image, light spot, external device color error
2013. 01 .24
Revised date
6/14
Vertical/Horizontal bar, residual image, light spot
Replace Module
A7
A8/ A9
Check color condition by input -AV -Component -HDMI
Screen Y normal?
Check external device connection condition
Check and replace Link Cable
Screen normal?
N
N
N
Screen normal?
Replace Main B/D
Y
Y
Request repair for external device
Replace module
A10
Y Normal?
N
End
End
Check Test pattern
External device screen error-Color error Check S/W Version
Check version
N
Y
Check screen condition by input -AV -Component -HDMI
AV Input error
Component error
S/W Upgrade
Connect other external device and cable (Check normal operation of External Input, Component, and HDMI by connecting Jig, pattern Generator ,Set-top Box etc. Connect other external device and cable
Normal screen? Y End
N
HDMI
(Check normal operation of External Input, Component, and HDMI by connecting Jig, pattern Generator ,Set-top Box etc.
Screen normal?
N Replace Main B/D
Y Request repair for external device Y Screen normal?
N
Replace Main B/D
Standard Repair Process
LCD TV
Error symptom
B. Power error
Established date
No power
Revised date
A11 Check Power LED
. Stand-By: Red
2013. 01 .24 7/14
A13 DC Power on by pressing Power Key On Remote control
Y
Power LED On? N
Normal operation?
N
Check Power On ‘”High”
OK?
Y
Check Power cord was inserted properly
Replace Main B/D
A4 Measure voltage of each output of Power B/D
N Normal? Y Y
Close
Y
Check ST-BY 3.5V
Normal Y voltage?
A12
Normal voltage?
Y
N Replace Power B/D
N
Replace Power B/D
Replace Main B/D
Replace Power B/D
Standard Repair Process
LCD TV
Established date
B. Power error
Error symptom
Off when on, off while viewing, power auto on/off
2013. 01 .24
Revised date
8/14
Check outlet
A14 Check A/C cord
Error?
N
Check Power Off Mode
CPU Abnormal
Normal?
Replace Main B/D
Y
End
N Check for all 3- phase power out
Y
Fix A/C cord & Outlet and check each 3 phase out
Abnormal 1
A13 (If Power Off mode is not displayed) Check Power B/D voltage ※ Caution Check and fix exterior of Power B/D Part
* Please refer to the all cases which can be displayed on power off mode.
Replace Power B/D
Normal voltage?
Y
Replace Main B/D
N Replace Power B/D
"POWEROFF_REMOTEKEY" "POWEROFF_OFFTIMER" "POWEROFF_SLEEPTIMER" "POWEROFF_INSTOP" "POWEROFF_AUTOOFF" "POWEROFF_ONTIMER" "POWEROFF_RS232C" "POWEROFF_SWDOWN" "POWEROFF_UNKNOWN"
Power Power Power Power Power Power Power Power Power Power Power
off off off off off off off off off off off
by REMOTE CONTROL by OFF TIMER by SLEEP TIMER by INSTOP KEY by AUTO OFF by ON TIMER by RS232C by S/W Download by unknown status except listed case by abnormal status except CPU trouble by CPU Abnormal
Standard Repair Process
LCD TV
Error symptom
C. Audio error
Established date
No audio/ Normal video
Revised date
A15 No audio Screen normal
Check user menu > Speaker off
2013. 01 .24 9/14
A16 N
Off
Check audio B+ 24V of Power Board
Normal voltage
Y Cancel OFF
Check Speaker disconnection
Y
N Replace Power Board and repair parts
Disconnection
Y Replace Speaker
N
Replace MAIN Board
End
Standard Repair Process
LCD TV
C. Audio error
Error symptom
Wrecked audio/ discontinuation/noise
Established date
2013. 01 .24
Revised date
10/14
→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio A16
Check input signal -RF -External Input signal
Wrecked audio/ Discontinuation/ Noise for all audio Signal normal?
Check and replace speaker and connector
Check audio B+ Voltage (24V)
Y Normal voltage?
N
Wrecked audio/ Discontinuation/ Noise only for RF
Y
N
Replace Main B/D
Replace Power B/D (When RF signal is not received) Request repair to external cable/ANT provider (In case of External Input signal error) Check and fix external device
Replace Main B/D
Wrecked audio/ Discontinuation/ Noise only for External Input Connect and check other external device
Normal audio?
N
Y Check and fix external device
End
Standard Repair Process
Error symptom
LCD TV
D. Function error
Established date
Remote control & Local switch checking
Revised date
2013. 02. 02 11/14
1. Remote control(R/C) operating error A17 Check R/C itself Operation
A17
Check & Repair Cable connection Connector solder
Normal Y operating? N
Normal operating? Y
Check R/C Operating When turn off light in room
Check & Replace Baterry of R/C
If R/C operate, Explain the customer cause is interference from light in room.
Normal operating? N Replace R/C
Replace Main B/D
Close
Close
N
A17
Check B+ 3.5V On Main B/D
A4
Normal Voltage?
Y
Check IR Output signal
N
Check 3.5v on Power B/D Replace Power B/D or Replace Main B/D (Power B/D don’t have problem)
Normal Signal? N Repair/Replace IR B/D
Y
Standard Repair Process
LCD TV
Check input signal
Established date
D. Function error
Error symptom
External device recognition error
Y Signal input? N
Check and fix external device/cable
Check technical information - Fix information - S/W Version
Technical information?
2013. 02. 02
Revised date
N
External Input and Component Recognition error
12/14
Replace Main B/D
Y
Fix in accordance with technical information
RGB,HDMI/ DVI, Optical Recognition error
Replace Main B/D
Standard Repair Process
LCD TV
Identify nose type
Error symptom
Circuit noise
Mechanical noise
E. Noise
Established date
Circuit noise, mechanical noise
Revised date
Check location of noise
2013. 02. 02
Replace PSU(with LED driver) OR
Replace LED driver
Check location of noise
※ Mechanical noise is a natural phenomenon, and apply the 1st level description. When the customer does not agree, apply the process by stage. ※ Describe the basis of the description in “Part related to nose” in the Owner’s Manual.
When the nose is severe, replace the module (For models with fix information, upgrade the S/W or provide the description) OR
※ If there is a “Tak Tak” noise from the cabinet, refer to the KMS fix information and then proceed as shown in the solution manual (For models without any fix information, provide the description)
13/14
Standard Repair Process
LCD TV
F. Exterior defect
Error symptom
Zoom part with exterior damage
Exterior defect
Module damage
Replace module
Cabinet damage
Replace cabinet
Remote controller damage
Stand dent
Replace remote controller
Replace stand
Established date Revised date
2013. 02. 02 14/14
Contents of LCD TV Standard Repair Process Detail Technical Manual 1
Check LCD back light with naked eye
A1
LED driver B+ measuring method
A2
Check White Balance value
A3
Power Board voltage measuring method
A4
TUNER input signal strength checking method
A5
LCD-TV Version checking method
A6
LCD TV connection diagram
A7
Check Link Cable (LVDS) reconnection condition
A8 A9
12
Adjustment Test pattern - ADJ Key
A10
13
LCD TV connection diagram
A8
Check Link Cable (LVDS) reconnection condition
A8 A9
15
Adjustment Test pattern - ADJ Key
A10
16
Exchange T-Con Board (1)
A-1/5
17
Exchange T-Con Board (2)
A-2/5
Exchange LED driver Board (PSU)
A-3/5
19
Exchange Module itself (1)
A-4/5
20
Exchange Module itself (2)
A-5/5
2 3
A. Video error_ No video/Normal audio
4 6 7
A. Video error_ No video/Video lag/stop
9 10 11
14
18
A. Video error_Color error
A. Video error_Vertical/Horizontal bar, residual image, light spot
Defected Type caused by T-Con/ Inverter/ Module
Continue to the next page
Contents of LCD TV Standard Repair Process Detail Technical Manual Continued from previous page
21
Check front display LED
A11
22
Check power input Voltage & ST-BY 3.5V
A12
Checking method when power is ON
A13
POWER BOARD voltage measuring method
A4
POWER OFF MODE checking method
A14
Checking method in menu when there is no audio
A15
Voltage and speaker checking method when there is no audio
A16
23
B. Power error_No power
24 25 26
B. Power error_Off when on, off while viewing
28 C. Audio error_No audio/Normal video 29 30
C. Audio error_Wrecked audio/discontinuation
Voltage and speaker checking method in case of audio error
A16
31
D. Function error_ No response in remote controller, key error
Remote controller operation checking method
A17
Standard Repair Process Detail Technical Manual LCD TV
Error symptom Content
A. Video error_No video/Normal audio Check Back Light On with naked eye
Established date Revised date
Power On -> disjoint back case -> check lighting from the module
2013. 02.15 A1
Standard Repair Process Detail Technical Manual LCD TV
Error symptom Content
A. Video error_No video/Normal audio Inverter B+ 24V measuring method
Established date Revised date
2013. 02 .15 A2
Measure DC Voltage applying to Module from Power Board. *Output Voltage from Power Board -> supply to Module. Check Pin contacting statement and connection statement.
*Output Voltage is depend on inch 32 inch : 65.6~86.9V 39 inch : 117.3~142.2V 42 inch : 141.8~164.3V
Standard Repair Process Detail Technical Manual LCD TV
Error symptom
A. Video error_No video/Normal audio
Content
Check White Balance value
Established date Revised date
2013. 02.15
Entry method 1. Press the ADJ button on the remote controller for adjustment. 2. Enter into W/B ADJUST
3. After recording the R, G, B (GAIN, Offset) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. 4. Confirm W/B ADJUST “OK” at In-start menu.
A3
Standard Repair Process Detail Technical Manual LCD TV
Error symptom
A. Video error_No video/ Audio
Content
Power Board voltage measuring method
Established date Revised date
2013. 02.15
Edge LED Check the DC 24V, 12V, 3.5V.
A4
Standard Repair Process Detail Technical Manual LCD TV
Error symptom Content
A. Video error_Video error, video lag/stop LCD-TV Version checking method
Established date Revised date
1. Checking method for remote controller for adjustment
Version
Press the IN-START with the remote controller for adjustment
2013. 02.15 A6
Standard Repair Process Detail Technical Manual LCD TV
Error symptom Content
A. Video error _Vertical/Horizontal bar, residual image, light spot LCD TV connection diagram (1)
Established date Revised date
As the part connecting to the external input, check the screen condition by signal
2013. 02.15 A7
Standard Repair Process Detail Technical Manual LCD TV
Error symptom Content
A. Video error_Color error Check and replace Link Cable(LVDS) and contact condition
1. Check and replace LVDS Cable 2. Check LVDS connection condition
Established date Revised date
2013. 02.15 A8/A9
Standard Repair Process Detail Technical Manual LCD TV
Error symptom
A. Video error_Color error
Content
Adjustment Test pattern - ADJ Key
Established date Revised date
2013. 02.15 A10
You can view 6 types of patterns(with White and Full White) using the ADJ Key Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..) 4.Video error (Classification of MODULE or Main-B/D!)
Appendix : Exchange T-Con Board (1)
Solder defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
T-Con T-Con Defect, Defect, CNT CNT Broken Broken Solder defect, CNT Broken T-Con Defect, CNT Broken
Abnormal Power Section
Solder defect, Short/Crack
Abnormal Power Section
Solder defect, Short/Crack
Appendix : Exchange T-Con Board (2)
Abnormal Power Section
Solder defect, Short/Crack
GRADATION
Abnormal Power Section
Solder defect, Short/Crack
Fuse Open, Abnormal power section
Abnormal Display
Noise
GRADATION
Appendix : Exchange PSU(LED driver)
No Light
Dim Light
No picture/Sound Ok
Dim Light
Dim Light
Appendix : Exchange the Module (1)
Panel Mura, Light leakage
Crosstalk
Panel Mura, Light leakage
Press damage
Press damage
Crosstalk
Un-repairable Cases In this case please exchange the module.
Press damage
Appendix : Exchange the Module (2)
Vertical Block Source TAB IC Defect
Horizontal Block Gate TAB IC Defect
Vertical Line Source TAB IC Defect
Horizontal Block Gate TAB IC Defect Gate TAB IC Defect
Vertical Block Source TAB IC Defect
Horizontal line Gate TAB IC Defect Gate TAB IC Defect
Un-repairable Cases In this case please exchange the module.
Horizontal Block Gate TAB IC Defect Gate TAB IC Defect
Standard Repair Process Detail Technical Manual LCD TV
Error symptom
B. Power error _No power
Content
Check front display LED
Established date Revised date
2013. 02.15
ST-BY condition: Red
A11
Standard Repair Process Detail Technical Manual LCD TV
Error symptom Content
B. Power error _No power Check power input voltage and ST-BY 3.5V
Established date Revised date
2013. 02.15
Edge LED Check the DC 24V, 12V, 3.5V.
A12
Standard Repair Process Detail Technical Manual LCD TV
Error symptom Content
B. Power error _No power Checking method when power is ON
Established date Revised date
2013. 02.15
Edge LED Check the DC 24V, 12V, 3.5V.
A13
Standard Repair Process Detail Technical Manual LCD TV
Error symptom Content
B. Power error _Off when on, off whiling viewing POWER OFF MODE checking method
Established date Revised date
Entry method 1. Press the IN-START button of the remote controller for adjustment 2. Enter to ENGINEER OPTION 3. Enter and Check POWER OFF HISTORY
2013. 02. 15 A14
Standard Repair Process Detail Technical Manual Error symptom
LCD TV
Content
C. Audio error_No audio/Normal video Checking method in menu when there is no audio
Checking method 1. Press the MENU button on the remote controller 2. Select the AUDIO function of the Menu 3. Check whether TV Speaker is on
Established date Revised date
2013. 02.15 A15
Standard Repair Process Detail Technical Manual LCD TV
Error symptom
C. Audio error_No audio/Normal video
Content
Voltage and speaker checking method when there is no audio
Established date Revised date
2013. 02. 15. A16
Check the DC 24V, 12V, 3.5V.
② ② ①
③
Checking order when there is no audio ① Check the contact condition of or 24V connector of Main Board ② Measure the 24V input voltage supplied from Power Board (If there is no input voltage, remove and check the connector) ③ Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND and output terminal, the speaker is normal.