2014 E-Series F53.pdf

Body Builders Layout Book 1 ELECTRICAL WIRING

ELECTRICAL WIRING

ELECTRICAL WIRING INDEX Page

Cust#$er Access Circuits / Ge0era+ I0#r$ati#0

2

Ge0era+ Practices / A))iti#0 # Lights #r E+ectrica+ Deices

1&

E-Series Chassis Circuits

6

Upitter !"itches

7

Cust#$er Access Circuits

%&'(

!trippe) Chassis

''

!trippe) Chassis / Rear 4ra$e

'2

Trai+er T#" Wiri0g

'1&'

Dua+ 5atter !che$atics

'6&'7

Cust#$er Access !che$atics

'%&23

Super Duty F-Series Cust#$er Access !che$atics

2&1(

2014 MODEL YEAR

Body Builders Layout Book 2

ELECTRICAL WIRING

2014

ELECTRICAL WIRING

GENERAL PRACTICES

MODEL YEAR

ADDITION OF LIGHTS OR ELECTRICAL DEVICES ELECTRICAL WIRING GENERAL INFORMATION

!u"er Dut# $%!er&e a'd elected E%!er&e !u"er Dut# (e)&cle are e*u&""ed w&t) a 'umber of co'(e'&e'tl# located electr&cal w&r&'+ ta". Mot ta" are fued, )a(&'+ locat&o' u'der t)e &'trume't "a'el, &' t)e e'+&'e com"artme't, a'd at t)e rear of t)e frame. Illutrat&o', c)emat&c a'd a w&r&'+ )ar'e for Tra&ler Tow & "ro(&ded &' a cardboard bo- )&""ed w&t) eac) (e)&cle. T)e c&rcu&t at t)e rear of t)e frame are "ro(&ded to u""ort tra&ler w&r&'+ re*u&reme't or t)e !eco'd '&t od# 0!1 add&t&o'. T)e E%!er&e a'd !u"er Dut# $%!er&e C&rcu&t c)art )a(e a br&ef decr&"t&o' of eac) c&rcu&t fu'ct&o', w&re +au+e, color code a'd electr&cal c)emat&c. 2. T)e $ord tart&'+ tart&'+ a'd t)e c)ar+&'+ #tem #tem )ould 'ot be altered. 3. T)e com"leted (e)&cle total electr&cal load mut 'ot e-ceed t)e ma-&mum out"ut of t)e alter'ator. 4. Do 'ot route or attac) electr&cal w&re to fuel l&'e. 5. E'+&'e com"artme't w&r&'+ mut 'ot be rerouted &' a'# ma''er. 6. T)e 7.5L d&eel e'+&'e re*u&re two batter&e w&red &' "arallel for "ro"er tart&'+ o"erat&o' a'd mut 'ot be &olated. Do 'ot mod&f# t)e Glow 8lu+ 8ower C&rcu&t.

7. $ord recomme'd recomme'd t)at all add&t&o'al u'der)ood a'd u'derbod# w&r&'+9 e cro%l&'ked "ol#et)#le'e, or e*u&(ale't, )&+) tem"erature &'ulat&o' w&re 236: C ;36<: $= m&'&mum rat&'+. Meet !AE "ec&f&cat&o' >223? t#"e !@L, G@L or T@L. Meet !AE >223< t#"e !G@ or !T@ for batter# cable. e "rotected w&t) '#lo' co'(oluted tub&'+. e located o a to a(o&d or m&'&m&e retr&ct&o' of a&rflow t)rou+) t)e e'+&'e com"artme't, u'derbod# a'd fuel #tem. e of uff&c&e't le'+t) to be "ro"erl# routed, o a 'ot to &'terfere w&t) o"erat&'+ o'e of uc) com"o'e't a t)rottle or tra'm&&o' l&'ka+e. Not be routed 'ear t)e e-)aut #tem or a'# ot)er ource of )&+) )eatB melted &'ulat&o' ca' reult &' electr&cal )ort a'd #tem fa&lure. e routed awa# from )ot&le urface a'd )ar" ed+e a'd be ecured &' &t &'te'ded locat&o'. e "rotected b# rubber +rommet w)e' &t "ae t)rou+) bod# or frame o"e'&'+. e cutomer acce "a%t)ru c&rcu&t "ro(&ded o' !u"er Dut# $%!er&e to a(o&d add&t&o'al o"e'&'+ betwee' "ae'+er a'd e'+&'e com"artme't. e "rotected from electr&cal )ort b# fue or c&rcu&t breaker. e routed at leat 4? mm ;2.6 &'= awa# from e'+&'e. ●

●

●

●

●

●

●

●

●

●

●

<. I'ter&or I'ter&or w&r&'+ 'ot e-"oed e-"oed to )&+) tem"eratur tem"erature e ma# be !AE a""ro(ed, +e'eral "ur"oe w&re. ?. Grou'd t)e t)e eco'd u'&t u'&t bod# to t)e t)e frame &' at leat leat two locat&o', a'd &f re*u&red, add a' add&t&o'al frame to e'+&'e +rou'd cable to &m"ro(e t)e +rou'd "at) to t)e batter#. . !"l&c&'+ !"l&c&'+ &'to c&rcu&tr# c&rcu&tr# relat&'+ relat&'+ to t)e "owertra&' "owertra&' co'trol #tem & 'ot acce"table becaue of t)e ad(ere effect o' t)e electr&cal #tem o"erat&o'. 2. atter&e mut be d&co''ected before weld&'+ weld&'+ to bod# a'd c)a& com"o'e't. Note t)at d&co''ect&'+ t)e batter&e w&ll reult &' a memor# lo o' electro'&c e'+&'e/tra'm&&o' co'trolled (e)&cle. T)e (e)&cle w&ll re*u&re e(eral m&le of dr&(&'+ &' (ar&ou dr&(&'+ mode to retore &t memor# a'd re+a&' o"t&mum o"erat&'+ co'd&t&o'. 22. Electr&cal co''ect&o' e-"oed to t)e eleme't )ould be a""ro"r&atel# "rotected. 23. Do 'ot +rou'd t)e bod# to t)e tra'm&&o' or tra'm&&o' cromember. 24. I+'&t&o' c&rcu&t of a'# e'+&'e )ould 'ot be altered. 25. Alter'ator c&rcu&t w&r&'+ mut 'ot be altered b# cutt&'+, older&'+ or "l&c&'+. 26. !ome )ead lam" are "lat&c a'd )a(e "rotect&(e coat&'+ w)&c) ca' be dama+ed b# ol(e't or ta"e. Refer to t)e Ow'er Gu&de for "ro"er clea'&'+ "rocedure. 27. $or co'(e'&e'ce, !u"er Dut# $%!er&e )a 051 25 +a+e blu't%cut "a%t)ru c&rcu&t located &' t)e cab&' w&t)&' a bu'dle abo(e t)e "ark&'+ brake "edal a'd fou'd &' t)e e'+&'e com"artme't &' a )ar'e below t)e cowl, Fut outboard of t)e brake mater c#l&'der. E%!er&e alo )a 031 23 +a+e "a%t)ru c&rcu&t located &' t)e cab&' abo(e t)e dr&(er%&de k&ck%"a'el &' a 7%"&' co''ector 0$<%25A52%1 a'd fou'd &' t)e e'+&'e com"artme't at t)e 5%"&' co''ector 0$5%25A522%A1 &' a )ar'e below t)e cowl, outboard of t)e brake mater c#l&'der. T)ee c&rcu&t "ro(&de a' u'fued mea' to &'terface w&r&'+ betwee' t)e cab&' a'd t)e e'+&'e com"artme't w&t)out dr&ll&'+ t)rou+) t)e da) "a'el. !ee t)e Cutomer Acce C&rcu&t c)art for furt)er &'format&o' re+ard&'+ "a%t)ru c&rcu&t.

2<. Ce'ter &+) Mou'ted !to" Lam" 0CM!L1 w&r&'+ ta" are "ro(&ded o' E%!er&e !u"er Dut# Cutawa#/!tr&""ed C)a& a'd !u"er Dut# $%!er&e C)a& Cab (e)&cle. 2?. Electr&cal bulb are l&ted &' t)e Ow'er Ma'ual ulb C)art. C)eck for t)e HDOT mark&'+ o' t)e bulb bae w)&c) mea' t)e bulb meet .!. HDOT ta'dard. ulb w&t)out t)e HDOT mark&'+ or t)at "roduce d&ffere't color ot)er t)a' t)e or&+&'al bulb a l&ted &' t)e bulb c)art, ma# affect t)e lam" l&+)t out"ut, a&m, +lare a'd #our afet#B &' add&t&o', uc) bulb ma# bur' out earl# or dama+e t)e lam". 2. !u"er Dut# $%!er&e (e)&cle are e*u&""ed w&t) a clea' tac)ometer out"ut 0CTO1 w&r&'+ ta". T)e ta" & de&+'ated c&rcu&t CE24 01 a'd & located u'der da) 'ear t)e "ark&'+ brake "edal. T)& ta" )ould be ued &f a tac)ometer &+'al & re*u&red. T)e &+'al & d&+&tal a'd re*u&re a d&+&tal tac)ometer. T)e &+'al "ule rate & )alf t)e 'umber of e'+&'e c#l&'der "er re(olut&o' 0&.e., 5 for 6.5L +aol&'e a'd 7.5L d&eel, 6 for 7.?L +aol&'e1. E% !er&e (e)&cle are alo e*u&""ed w&t) CTO w&r&'+ ta". T)e ta" & de&+'ated c&rcu&t CE24  a'd & located u'der )ood 'ear t)e 8CM co''ector. 3. !u"er Dut# $%!er&e J E%!er&e (e)&cle are alo e*u&""ed w&t) a (e)&cle "eed out 0K!O1. T)e K!O ta" & de&+'ated c&rcu&t KMC6 0KT/OG1. T)e ta" & located u'der da) 'ear t)e "ark&'+ brake "edal. T)e K!O ta" &+'al fre*ue'c# & 3.33 t&me t)e (e)&cle "eed &' m&le "er )our.

Additional Electrical info!ation Electrical info!ation "an #$ a""$%%$d &ia t'$ ($# at) (((*fl$$t*fod*"o!+t,"-##a% ,nd$ t'$ ./,ll$tin% ta#*

Body Builders Layout Book 3 T'i% %$"tion o&id$% in%t,"tion% fo t'$ addition of $l$"ti"al d$&i"$% to t'$ &$'i"l$ $l$"ti"al %%t$! # #od #,ild$%* V$'i"l$% %to$d on %it$ %'o,ld 'a&$ t'$ n$ati&$ #att$ "a#l$ di%"onn$"t$d to !ini!i$ a .D$ad /att$ %it,ation* T'i% ali$% to #ot' .in"o!l$t$ and ."o!l$t$ &$'i"l$% in %toa$* After all electr(cal o r )e*(cle mod(f(cat(o"+ %erform o", board d(a&"ot(c to t*e -od Co"trol Module !-CM'. Road tet )e*(cle a"d re,ru" t*e o",board d(a&"ot(c to )er(f t*at "o DTC are %ree"t. If DTC are &e"erated %erform t*e a%%ro%r(ate d(a&"ot(c %rocedure a"d re%a(r. e*(cle o%erat(o" !e"&("e+ tra"m((o" a"d )e*(cle l(&*t("&' ma be affected (f DTC are "ot er)(ced. F+C5VSS6 7*S* and Canadian RFI R$8,i$!$nt% 0. All 1ord )e*(cle )e*(cle bu(lt a"d full com%leted b 1ord com%l w(t* 1/CM22 No. 034+ 5Lam%+ Reflect()e De)(ce a"d Aoc(ated E6u(%me"t7 a"d ot*er a%%l(cable 1/CM22 t*at affect electr(cal com%o"e"t. Care mut be take" t*at mod(f(cat(o" do "ot co"ceal+ alter or c*a"&e com%o"e"t ("talled or %ro)(ded b 1ord Motor Com%a" to ac*(e)e t*( co"forma"ce. 8. I"com%lete )e*(cle !(.e.+ C*a( Cab+ 2tr(%%ed C*a(+ etc.' w(ll co"form to t*e 1/CM22 accord("& to t*e %ro)((o" a"d co"d(t(o" tated (" t*e I"com%lete e*(cle Ma"ual !IM' attac*ed to eac* ("com%lete )e*(cle. 9. De)(ce t*at em(t rad(o fre6ue"c !R1' e"er&+ e"er&+ uc* a AM/1M rad(o a"d rad(o,co"trolled ecur(t tem+ marketed for ale or ue (" t*e :"(ted 2tate are ub;ect to t*e rule a"d re&ulat(o" of t*e 1ederal Commu"(cat(o" Comm((o" !1CC' <= C1R >art 8 a"d 0?. T*ee rule %ec(f t*e follow("& co"d(t(o" of o%erat(o"@ T*( de)(ce com%l(e w(t* >art 0? of t*e 1CC Rule. O%erat(o" ( ub;ect to t*e follow("& two co"d(t(o"@ !0' T*( de)(ce ma "ot caue *armful ("terfere"ce+ a"d !8' t*( de)(ce mut acce%t a" ("terfere"ce rece()ed+ ("clud("& ("terfere"ce t*at ma caue u"de(red o%erat(o". I" add(t(o"+ t*e 1CC Rule ma re6u(re t*e de)(ce to be teted a"d fou"d to com%l w(t* )ar(ou R1 ("terfere"ce em((o" l(m(t before (t ma be marketed. T*e 1CC etabl(*e d(ffere"t l(m(t accord("& to t*e %art(cular ue a"d ("tallat(o" of R1 de)(ce. I" ome cae+ a &ra"t of e6u(%me"t aut*or(Bat(o" from t*e 1CC alo mut be obta("ed before a" R1 de)(ce ma be marketed. Label("& w(t* certa(" 1CC ("format(o" ma alo be re6u(red.

2014

ELECTRICAL WIRING GENERAL PRACTICES ADDITION OF LIGHTS OR ELECTRICAL DEVICES

ELECTRICAL WIRING

To e"ure co"t("ued com%l(a"ce w(t* t*e 1CC re6u(reme"t+ t*e ow"er+ uer+ cutom ma"ufacturer+ or er)(ce tec*"(c(a" mut "ot mod(f or c*a"&e t*e R1 de)(ce (" a ma""er "ot e$%rel a%%ro)ed b 1ord Motor Com%a". 2uc* mod(f(cat(o" could )o(d t*e aut*or(t to o%erate t*e de)(ce. <. All )e*(cle %owered b %ark (&"(t(o" ("ter"al combut(o" e"&("e !e.&.+ &aol("e or l(6u(d %etroleum &a e"&("e' a"d ma"ufactured (" Ca"ada or for ale or ue (" Ca"ada are ub;ect to t*e Ca"ad(a" 5Re&ulat(o" for t*e Co"trol of I"terfere"ce to Rad(o Rece%t(o"7 %er I"terfere"ce, Cau("& E6u(%me"t 2ta"dard !ICE2,338' a"d a%%l(cable tet met*od accord("& to 5CAN/C2A, C034.<,M37. (olat(o" of t*ee re&ulat(o" ( %u"(*able b f("e or (m%r(o"me"t. 1ord,bu(lt ("com%lete )e*(cle ot*er t*a" tr(%%ed c*a( are de(&"ed a"d ma"ufactured to be ca%able of meet("& t*e re&ulator re6u(reme"t or uc* mod(f(cat(o" t*ereof a ma be aut*or(Bed b t*e Ca"ad(a" De%artme"t of Commu"(cat(o". owe)er+ becaue 1ord *a "o co"trol o)er *ow a" ("com%lete )e*(cle ( com%leted b ube6ue"t ta&e ma"ufacturer+ 1ord doe "ot re%ree"t t*at t*e com%leted )e*(cle ("cor%orat("& t*e 1ord,bu(lt com%o"e"t w(ll com%l w(t* a%%l(cable re6u(reme"t.

W(re mut be routed to %ro)(de at leat 9 ("c*e cleara"ce to mo)("& %art+ u"le %o(t()el fate"ed or %rotected b a co"du(t. E$(t("& *eat *(eld+ ("ulat(o"+ a"d w(re *(eld("&/tw(t("& mut be ma("ta("ed. W(re rout("& *ould a)o(d area w*ere tem%erature e$ceed 4? C F043 1 a"d a m("(mum cleara"ce of 890 mm F (" *ould be ma("ta("ed from e$*aut tem com%o"e"t. W*ere com%l(a"ce w(t* t*( re6u(reme"t ( "ot %o(ble+ *(&* tem%erature ("ulat(o" a"d *eat *(eld are re6u(red. W*e" w(r("& ( routed betwee" two member w*ere relat()e mot(o" ca" occur t*e w(r("& *ould be ecured to eac* member+ w(t* e"ou&* w(re lack to allow fle$("& w(t*out dama&e to t*e w(re. W(r("& to all c(rcu(t com%o"e"t !w(tc*e+ rela+ etc.' (" e$%oed locat(o" mut %ro)(de a dr(% loo% to %re)e"t mo(ture from be("& co"ducted ("to t*e de)(ce )(a t*e w(re co""ect(o". Rout("& w(re ("to area e$%oed to w*eel wa* *ould be a)o(ded. W*e" uc* rout("& ca""ot be a)o(ded+ ade6uate cl(%%("& or %rotect()e *(eld are re6u(red to %rotect t*e w(re from to"e a"d (ce dama&e. T*e w(re reta("er a"d &rommet ("talled b t*e aembl %la"t are uuall de(&"ed to accommodate o"l t*e 1ord,("talled w(re. Add(t(o"al w(r("& or tub("& *ould be reta("ed b add(t(o"al cl(%. W*e" added w(re or tube are routed t*rou&* *eet metal %a"el+ "ew *ole+ w(t* %ro%er w(re %rotect(o" a"d eal("&+ mut be ued. All w(r("& co""ect(o" to com%o"e"t of t*e factor,("talled tem mut be accom%l(*ed b u("& t*e %ro%er mat("& w(re term("at(o". !Co""ect(o" o" tud a"d &rou"d co""ect(o" mut ue eelet term("at(o"+ co""ect(o" to female bullet mut term("ate (" male bullet+ etc.'

●

●

●

●

●

●

●

Ro,tin 9 Cliin 0. It ( tro"&l recomme"ded t*at t*at w(r("& (" area of *ea) rework+ or (" area w*ere weld("& o%erat(o" are to be %erformed+ be remo)ed %r(or to t*e rework o%erat(o" a"d re("talled after t*e rework ( com%leted. T*e I"trume"t >a"el !I>' cluter+ >ower Co"trol Module !>CM' a"d -od Co"trol Module !-CM' mut be d(co""ected before a" electr(cal weld("& ( %erformed+ ot*erw(e module dama&e ma reult. If w(re remo)al ( "ot %ract(cal+ t*e w(re mut be *(elded from dama&e due to t*e rework a"d weld("& *eat. All com%o"e"t a"d w(r("& *ould be re("talled a cloel a %o(ble to t*e wa (t wa ("talled before remo)al. 8. W(re rout("& of "ewl ("talled com%o"e"t or w(re w(re rout("& re)((o" of t*e 1ord *ar"ee "ece(tated b rework mut co"form to t*e follow("&@ W(re routed t*rou&* *ole (" *eet metal or cat("& mut *a)e t*e *ole ed&e %rotected b a &rommet. W(re *ould be routed to a)o(d metal ed&e+ crew+ tr(m fate"er a"d abra()e urface. W*e" uc* rout("& are "ot %o(ble+ %rotect()e de)(ce !*(eld+ ca%+ etc.' mut be ued to %rotect t*e w(re a"d w*e" w(re mut cro a metal ed&e t*e ed&e *ould be co)ered w(t* a %rotect()e *(eld a"d t*e w(r("& fate"ed w(t*(" 9 ("c*e of t*e ed&e. ●

●

●

Sli"$+R$ai W*e" "ecear to %l(ce w(re for re%a(r or c(rcu(t le"&t* re)((o"+ t*e follow("& &u(de *ould be followed@ W(re e"d *ould be tr(%%ed mak("& ure t*at ("d()(dual co"ductor tra"d are "ot dama&ed. W*e" older("&+ make ure a" ade6uate mec*a"(cal ;o("t e$(t #$fo$ a%%l("& older. :e o"l ro(" core older H n$&$ ac(d ac(d core. 1or cr(m% ;o("t+ ue butt,t%e metal barrel fate"er a"d a %ro%er tool !uc* a Motorcraft cr(m% tool 2, =' %ec(f(call de(&"ated for t*( t%e of work. 2%l(ce ;o("t mut be ade6uatel ealed a"d ("ulated. Ad*e()e,l("ed *eat *r("k tub("& ( *(&*l recomme"ded to co)er oldered a"d bare metal barrel cr(m% ;o("t. T*e mot durable %l(ce ;o("t w(ll be bare metal barrel cr(m%ed+ flow,oldered a"d co)ered w(t* ad*e()e l("ed *eat *r("k tub("&. T*( ( ●

●

MODEL YEAR

●

T*e mot durable %l(ce ;o("t w(ll be bare metal barrel cr(m%ed+ flow,oldered a"d co)ered w(t* ad*e()e l("ed *eat *r("k tub("&. T*( ( recomme"ded a t*e %referred %l(ce ;o("t.

Ci",it Pot$"tion 0. Mod(f(cat(o" to e$(t("& e$(t("& )e*(cle w(r("& *ould be do"e o"l w(t* e$treme caut(o" a"d co"(derat(o" of effect o" t*e com%leted )e*(cle electr(cal tem. A"t(c(%ated c(rcu(tr *ould be tud(ed to e"ure t*at ade6uate c(rcu(t %rotect(o" w(ll e$(t a"d t*at feedback loo% are "ot created. 8. A" added c(rcu(tr mut be %rotected b a fue or c(rcu(t %rotect(o" de)(ce ("talled b t*e bodbu(lder. 3* N$&$ N$&$  dr()e add(t(o"al el ectr(cal load d(re ctl from t*e -od Co"trol Module !-CM' out%ut. T*e -CM out%ut mut dr()e a" au$(l(ar rela co(l o"l. If ou tr to dr()e a" aftermarket electr(cal load d(rectl+ t*e -CM w(ll l(kel d(able t*e out%ut a"d ou ma *a)e to re%lace t*e -CM. <. Ne)er ("creae t*e rat("& of a factor ("talled fue or c(rcu(t breaker. ?. 1or added lam% load+ load+ t*e 5-ulb C*art7 C*art7 o" a follow("& %a&e w(ll a(d (" determ("at(o" of commo" lam% curre"t draw. . It ( t*e bod bu(lder re%o"(b(l(t re%o"(b(l(t to ue ou"d e"&("eer("& ;ud&me"t w*e" mak("& a" mod(f(cat(o" to a )e*(cle+ a"d t*e bod bu(lder ( re%o"(ble for e"ur("& t*at all mod(f(cat(o" made are a%%ro%r(ate for t*e ("te"ded )e*(cle a%%l(cat(o". G,id$lin$% fo Po($tain Contol S%t$! Ali"ation All >owertra(" Co"trol Module !>CM' w(r("&+ (" %art(cular t*e 08A?40 a"d 0<<30+ mut be a m("(mum of ?0 mm F8 (" from eco"dar (&"(t(o" co(l w(re a"d at leat 038 mm F< (" from t*e d(tr(butor+ (&"(t(o" co(l tower+ tarter motor a"d tarter motor w(r("& a well a 038 mm F< (" from t*e alter"ator out%ut w(r("&. T*ee cleara"ce a%%l (" %art(cular to all >CM e"or a"d actuator %(&ta(l w(r("&. >CM w(re *all "ot be (" t*e ame bu"dle a ot*er *(&*,curre"t "o",>CM c(rcu(t !e.&.+ tac*ometer w(re from co(l to T*(ck 1(lm I&"(t(o" Module !T1I'+ %ower eat/ door lock/w("dow+ *or"+ alter"ator re&ulator' for a d(ta"ce of more t*a" 83 ("c*e.

●

●

●

Additional Electrical info!ation "an #$ a""$%%$d &ia t'$ ($# at) (((*fl$$t*fod*"o!+t,"-##a% ,nd$ t'$ ./,ll$tin% ta#* NOTE) T*e NOTE) T*e f("al ta&e ma"ufacturer ( re%o"(ble for e"ur("& t*at t*e f("al )e*(cle co"f(&urat(o" meet all a%%l(cable re&ulator re6u(reme"t.


ELECTRICAL WIRING GENERAL PRACTICES ADDITION OF LIGHTS OR ELECTRICAL DEVICES (Cont'd)

ELECTRICAL WIRING

Moden Fod !e"#$%e e%e$ton#$ $onto%& o!#de Fod $&toe& *#t" &e#o e%#+,#%#t- +nd d#+.no&t#$ $++,#%#t- *"en !e"#$%e od#/#$+t#on& +e e/oed #n %#ne *#t" t"e e$oend+t#on& det+#%ed "ee M+n- t+d#t#on+% od#/#$+t#on et"od& +- no %on.e ,e $o+t#,%e *#t" t"e&e oden e%e$ton#$ od%e& A%t"o." t"ee +e +n- o#nt& #n t"e t$ e%e$t#$+% &-&te to $onne$t +dd#t#on+% $#$#t& $et+#n $onne$t#on o#nt& +e e$oended /o e%#+,#%#t- +nd $on!en#en$e T"#& &e$t#on de/#ne& t"e e$oended $onne$t#on o#nt& /o e+$" Fod T$ ode% +nd t"e +# e%e$t#$+% %o+d& +%%o*+,%e CA3TION Ioe e%e$t#$+% t#e5#n& +- +//e$t !e"#$%e oe+t#on (#e6 en.#ne6 t+n&#&&#on6 %#."t#n.) A/te +%% e%e$t#$+% o !e"#$%e od#/#$+t#on&6 e/o t"e on5,o+d d#+.no&t#$& o$ede& +& de&$#,ed #n t"e o*et+#n $onto%7e#&&#on& d#+.no&#& +n+% to $%e+ +%% d#+.no&t#$ to,%e $ode& (DTC&) In +dd#t#on6 e/o &e%/5te&t to t"e 8CM +nd te&t +%% %#."t#n. ott& Ro+d te&t !e"#$%e +nd en t"e on5,o+d d#+.no&t#$& to !e#/- t"+t no DTC& +e e&ent I/ DTC& +e .ene+ted6 e/o t"e +o#+te d#+.no&t#$ o$ede& +nd e+#& Ve"#$%e oe+t#on (en.#ne6 t+n&#&&#on6 %#."t#n.) +- ,e +//e$ted #/ DTC& +e not &e!#$ed A%ten+t#!e $onne$t#on& o *##n. +$t#$e& +e not e$oended +& t"e&e od#/#$+t#on& *#%% e&%t #n ot"e $#$#t& ,e$o#n. non5/n$t#on+% D#&$onne$t t"e ,+tte- ne.+t#!e (.ond) $+,%e +nd eo!e #t /o t"e ,+tte- $+#e #o to +n- !e"#$%e od#/#$+t#on 3on $o%et#on o/ ,od- o e9#ent #n&t+%%+t#on6 +%% *##n. &"o%d ,e $"e$ed /o oe ot#n.6 et$ to e$%de e%e$t#$+% &"ot& on e5#n&t+%%+t#on o/ t"e ,+ttene.+t#!e $+,%e Do not &%#$e #nto t"e Po*et+#n S-&te (PCM5V) Conne$t#n. to +n- $oonent o *#e& to t"#& &-&te +- +d!e&e%- +//e$t en.#ne7t+n&#&&#on oe+t#on L#e*#&e6 do not &%#$e #nto +n- %#."t#n. $#$#t& +& t"#& +e+nent%- d#&+,%e t"e %#."t#n. $#$#t& *#t"#n t"e 8od- Conto% Mod%e (8CM) Poe od#/#$+t#on +$t#$e& +e /%%- de&$#,ed #n t"#& %+-ot ,oo LIGHTS CONTROLLED 8: HEADLAMP SWITCH Se Dt- F5Se#e& T!e !eadlam" w#tc! ued o$ t!e %u"er Dut& '(%er#e )e!#cle # a low curre$t w#tc! de#*$ed to #*$al t!e +od& Co$trol Module ,+CM- to act#)ate all eter#or l#*!t#$*. T!e left(!a$d a$d r#*!t(!a$d low beam lam" are t!e$ fued #$d#)#duall& u#$* 0A fue located #$ ●

t!e +CM fue bo. T!e !#*! beam lam" are fued u#$* a e"arate 1A fue w!#le t!e #$ter#or lam" are fued u#$* 0A fue located #$ t!e +CM fue bo. A co$$ect#o$ to a$& c#rcu#t #$ t!e &tem co$trolled b& t!e !eadlam" w#tc! mut be do$e u#$* a$ au#l#ar& rela&. A$& co$$ect#o$ mut be "erformed o$ t!e l#*!t#$* out"ut of t!e +CM. Add#t#o$al load co$$ected to t!e !eadlam" w#tc! w#ll dama*e t!e !eadlam" w#tc!. A " ark lam" rela& c#rcu#t CL%20 for %3+ add#t#o$ # "ro)#ded for co$)e$#e$ce a ta$dard e4u#"me$t o$ c!a# cab5 o"t#o$al o$ "#cku". Do $ot co$$e ct to ot!er OEM w#re. E5Se#e& Rear L#*!t 6 %"l#ce #$to c#rcu#t CL% 20 7T/WT #$ croo)er !ar$e at rear of )e!#cle. 'ro$t L#*!t 6 %"l#ce #$to c#rcu#t CL% 20 7T/WT #$ e$*#$e com"artme$t 8A19 w#re aembl& alo$* r#*!t or left fe$der a"ro$. ●

LIGHTS CONTROLLED 8: STOP SWITCHAND T3RN INDICATOR SWITCH

LAMP

NOTE %"l#c#$* #$to t!e to" lam" w#tc! ca$ dama*e t!e +od& Co$trol Module ,+CM-. %"l#c#$* #$to t!e to" lam" w#tc! o$ )e!#cle w#t! Electro$#call& Co$trolled Tra$m##o$ ca$ #$terfere w#t! t!e "ro"er fu$ct#o$#$* of :CM5 "eed co$trol5 a$d a$t#(lock brake electro$#c module. T!# ca$; Affect E'I e$*#$e #dle "eed 4ual#t&. :re)e$t t!e :owertra#$ Co$trol Module ,:CMco$trolled tor4ue co$)erter clutc! from a""l&#$* at t!rottle o"e$#$* le t!a$ !alf(t!rottle. Deact#)ate a$t#(lock brake &tem o"erat#o$. :re)e$t t!e "eed co$trol from d#e$*a*#$* u"o$ brak#$*. Do $ot delete or deact#)ate t!e Ce$ter <#*! Mou$t %to" Lam" ,C a$d C8(?. Ta""#$* #$to ot!er +CM #$"ut5 uc! a :ark +rake a$d Door A@ar5 ca$ caue +CM fa#lure. 3$der $o c#rcumta$ce are add#t#o$al brake "edal load to be added b& d#rectl& "l#c#$* #$to )e!#cle w#r#$*. ●

●

●

●

F51;06 S3PER D3T: F5SERIES AND E5SERIES MODELS 'ord truck are releaed w#t! a mec!a$#cal to" lam" w#tc! mou$ted o$ t!e brake "edal arm for E(%er#e a$d mou$ted o$ t!e "edal "#$ a$d mater c&l#$der "u! rod for '(10 a$d %u"er Dut& '(%er#e. If o$l& to" lam" fu$ct#o$ # de#red for t!e added l#*!t5 co$$ect to c#rcu#t YE(GN CL%?2 at t!e blu$t cut cutomer acce w#re located at t!e rear of t!e )e!#cle $ear tra#ler tow co$$ector C?0>>. T!e tur$ #*$al w#tc! # de#*$ed to ue a low curre$t to #*$al t!e +CM to act#)ate tur$ #*$al a$d to" lam". T!e w#tc! # $ot de#*$ed to d#rectl& "ower a$& lam" or ot!er electr#cal de)#ce. If bot! tur$ #*$al a$d to" lam" fu$ct#o$ are de#red for t!e added l#*!t5 "l#ce #$to %u"er Dut& '(%er#e tra#ler tow w#r#$* "ro)#ded w#t! t!e )e!#cle. T!ee c#rcu#t are "ro)#ded a ta$dard e4u#"me$t a$d are located at t!e rear of t!e )e!#cle. Do $ot "l#ce #$to tur$/to" c#rcu#t at t!e +CM or tur$ c#rcu#t at t!e mult#( fu$ct#o$ w#tc!. %"l#c#$* #$ t!oe area w#ll dama*e t!e w#tc! or caue t!e +CM to malfu$ct#o$. 3e t!e tra#ler tow c#rcu#t a$d tra#ler tow rela& to "ower added tur$/to" l#*!t. C#rcu#t are acce#ble at t!e rear of t!e )e!#cle LT/%to"BYE5 RT/%to"BGN. Re)ere/back(u" l#*!t mut be t#ed(#$ u#$* tra#ler tow rela& a$d c#rcu#t #$ ame ma$$er a tur$/to" l#*!t. ADDED LIGHTS OR ACCESSORIES CONTROLLED 8: ADDED SWITCHES T!# ect#o$ decr#be t!e co$$ect#o$ "o#$t for added electr#cal acceor#e w!e$ t!ee acceor#e are to be co$trolled b& added w#tc!e $ot a "art of t!e 'ord( releaed )e!#cle. T!e added w#tc!e a$d w#r#$* mut !a)e uff#c#e$t electr#cal ca"ac#t& for t!e acceor& load a$d mut be t#ed to t!e batter& u#$* e"arate fue a$d a c#rcu#t "rotect#o$ de)#ce. Add#t#o$al load o$ 'ord "ro)#ded fue ma& caue "erma$e$t +CM dama*e a$d l#*!t#$* fa#lure. Alo5 added curre$t draw mut $ot caue total load to eceed ca"ab#l#t#e of t!e bae )e!#cle w#r#$*. WIPER DELA: MOD3LE < E5SERIES6 F5;= > F5;? STRIPPED CHASSIS T!e W#"er Dela& Module # $ot #$ter$all& "rotected for a co$t#$uou !#*! curre$t load *reater t!a$ > am" a$d mut be "rotected e#t!er #$ter$al to t!e w#"er motor or )#a #$l#$e "rotect#o$ uc! a a "ro"erl& #ed c#rcu#t breaker. T!e e#t#$* 20 am" fue #$ t!e fue "a$el # #ed for t!e ma#mum allowable #$(ru! curre$t a$d doe $ot "ro)#de a""ro"r#ate "rotect#o$ to t!e W#"er Dela& Module.

2014 MODEL YEAR

MALF3NCTION INDICATOR LIGHT (MIL) T!e Malfu$ct#o$ I$d#cator L#*!t # ued to #$d#cate malfu$ct#o$ of t!e e$*#$eF em##o$ co$trol &tem a$d certa#$ "owertra#$ em##o$(related com"o$e$t. 'or all #$com"lete )e!#cle5 ece"t +a#c ,%tr#""edC!a# ,w!#c! # $ot e4u#""ed w#t! a$ #$trume$t "a$el-5 t!e MIL # 'ord(#$talled a$d o"erat#o$al #$ t!e #$trume$t "a$el. T!e E(%er#e +a#c ,%tr#""edC!a# )e!#cle !a t!e MIL war$#$* l#*!t #$talled #$ t!e #$trume$t cluter5 w!#c! # !#""ed #$ t!e du$$a*e bo. If a$ alter$ate #$trume$t cluter # ut#l#ed5 t!e f#$al ta*e ma$ufacturer mut #$tall a$ o"erat#o$al MIL #$ t!e #$trume$t cluter. T!e MIL mut be located o$ t!e dr#)erF(#de #$trume$t "a$el5 be of uff#c#e$t #llum#$at#o$ a$d locat#o$ to be read#l& )##ble u$der all l#*!t#$* co$d#t#o$ a$d !all be amber #$ color w!e$ #llum#$ated. T!e MIL5 w!e$ #llum#$ated5 !all d#"la& t!e "!rae C!eck E$*#$e or %er)#ce E$*#$e %oo$. T!e word :owertra#$ ma& be ubt#tuted for E$*#$e #$ t!e "re)#ou "!rae. Alter$at#)el&5 t!e I%O e$*#$e &mbol ma& be ubt#tuted for t!e word E$*#$e or for t!e e$t#re "!rae. T!# # a re4u#reme$t for em##o$ cert#f#cat#o$. O$ce t!e l#*!t !a bee$ com"leted b& t!e f#$al ta*e ma$ufacturer5 "ro"er fu$ct#o$ ca$ be determ#$ed b& tur$#$* t!e ke& to t!e o$ "o#t#o$. T!e l#*!t !ould come o$ "r#or to e$*#$e cra$k#$* a$d *o out w!e$ t!e e$*#$e tart. RADIO FRE@3ENC: INTERFERENCE (RFI) Dur#$* mod#f#cat#o$ to t!e )e!#cle5 ma$ufacturer5 er)#ce tec!$#c#a$5 ow$er a$d uer !ould take t!e $ecear& "recaut#o$ to ma#$ta#$ t!e R'I #$te*r#t& of com"o$e$t. +ot! t!e 3$#ted %tate a$d Ca$ada !a)e R'I re*ulat#o$ #$ effect. 'or a$& com"leted )e!#cle5 add#t#o$al meaure ma& be $eeded to ade4uatel& u""re R'I em##o$. Affected com"o$e$t could #$clude "ark "lu*5 #*$#t#o$ w#re5 #*$#t#o$ co#l5 *rou$d tra"5 #*$#t#o$ com"o$e$t !#eld5 acceor& dr#)e belt5 #*$#t#o$ co#l u""reor5 t!e :owertra#$ Co$trol Module ,:CM- a$d t!e +od& Co$trol Module ,+CM-. Gu#da$ce for #$tall#$* two(wa& mob#le rad#o ca$ be fou$d )#a t!e web at www.fordemc.com/doc dow$load/Mob#leRad#oGu#de."df .

Add#t#on+% Electrical #n/o+t#on $+n ,e +$$e&&ed !#+ t"e *e, +t ***/%eet/od$o7t$,,+& nde t"e 8%%et#n&B t+, NOTE T!e f#$al ta*e ma$ufacturer # re"o$#ble for e$ur#$* t!at t!e f#$al )e!#cle co$f#*urat#o$ meet all a""l#cable re*ulator& re4u#reme$t.


ELECTRICL LOAD LIITATIONS If t!e tot! electr"cal load o# a factor' c"rcu"t) after t!e add"t"o# of electr"cal e(u"%me#t) " le t!a# *+, of t!e fue or c"rcu"t breaker %rotect"o# rat"#$ "# t!at c"rcu"t or le t!a# t!e ca%ac"t' of ome l"m"t"#$ com%o#e#t -w"tc!) rela') etc.) t!e "tem to be added ca# be co##ected d"rectl' to t!at c"rcu"t. or fue located "# t!e e#$"#e com%artme#t) t!e electr"cal load !ould #ot e0ceed 1+, of t!e fue or c"rcu"t breaker %rotect"o# rat"#$. If t!e total electr"cal load to be added o# a factor' c"rcu"t e0ceed t!e &alue of t!e c"rcu"t %rotect"o#) or t!e &alue of ome l"m"t"#$ com%o#e#t) t!e "tem to be added %nnot be added d"rectl' to t!e c"rcu"t. Add"t"o#al load ca##ot be dr"&e# b' t!e 2od' co#trol Module -2CM) t!e' mut be dr"&e# b' a# au0"l"ar' rela'. T!e co"l of t!e rela' ca# be fed from t!e factor' w"r"#$ -#ow act"#$ a a "$#al c"rcu"t w"t! t!e added w"r"#$ %ro&"d"#$ t!e %ower feed to t!e added electr"cal de&"ce t!rou$! t!e rela' %ower co#tact. -T!e rela' elect"o# " "m%orta#t a#d de%e#d o# curre#t re(u"reme#t) #umber of c'cle e0%ected "# t!e rela' l"fet"me) w!et!er t!e rela' " to be o%erated "#term"tte#tl' or for lo#$ %er"od of t"me) a#d w!et!er t!e rela' " e0%oed to weat!er co#d"t"o# or " "#talled "# a %rotected area. W!e# t!e curre#t re(u"reme#t of a c"rcu"t e0ceed t!e ca%ac"t' of a# a&a"lable rela') more t!a# o#e rela' ca# be ued "f t!e c"rcu"t " w"red to %l"t t!e load. T!e factor' w"r"#$ !ould #ot be ued a a %ower feed to t!e rela' %ower co#tact or w"tc!e. 2atter' %ower " to be u%%l"ed from t!e tarter motor ole#o"d %o"t"&e term"#al for added c"rcu"t re(u"r"#$ a ma0"mum of 3+ am% or d"rectl' from t!e batter' %o"t"&e term"#al for added c"rcu"t re(u"r"#$ $reater t!a# 3+ am% of curre#t. C/tion, Ne&er ue t!e tud o# t!e u#der!ood fue %a#el a a 4u#ct"o# %o"#t. C"rcu"t %rotect"o# -fue or c"rcu"t breaker mut be %ro&"ded for all added w"r"#$. T!e %rotect"o# de&"ce rat"#$ !ould #ot e0ceed t!e curre#t re(u"reme#t for t!e add5o# com%o#e#t a#d !ould be "#talled a cloe to t!e %o"#t of ta%%ed %ower a %o"ble.

2014

ELECTRICAL WIRING GENERAL PRACTICES ADDITION OF LIGHTS OR ELECTRICAL DEVICES (Cont'd) Wi# G 6. W!e# add"#$ w"r"#$) t!e w"re $a$e "7e !ould be determ"#ed a follow8 W!ere w"re " %l"ced to e0te#d a c"rcu"t) t!e added w"re !ould !a&e a $au$e at leat t!at of t!e c"rcu"t be"#$ le#$t!e#ed. W!e# w"re " be"#$ added to feed add5o# de&"ce) t!e W"re Ga$e Table o# t!" %a$e !ould be ued. NOTE, T!e curre#t ca%ac"t' of a $"&e# w"re &ar"e w"t! tem%erature a#d t'%e of "#ulat"o#. T!e table) !owe&er) re%ree#t $e#erall' acce%ted &alue a a $u"de. ●

●

MODEL YEAR

9. All added u#der!ood or u#derbod' w"r"#$ !ould !a&e a t!ermotat "#ulat"o# -uc! a :'%alo# or Cro5l"#ked %ol'et!'le#e. T!e follow"#$ %ec"f"cat"o# t'%"call' a%%l'8 ;AE %ec"f"cat"o# <669* t'%e ;=L) G=L or T=L e0ce%t for batter' cable ;AE %ec"f"cat"o# <669> t'%e ;G= or ;T= for batter' cable.

WIRE GAGE TABLE Wire Gage

Maximum Current Capacity (Plastic Insulated Copper Wire)

20

10 Amps

18

15 Amps

●

●

16

20 Amps

14

25 Amps

12

30 Amps

10

40 Amps

●

●

BULB CHARTS BULB TRADE NUMBER

CANDLE POWER

CURRENT @ RATED VOLTAGE

BULB TRADE NUMBER

CANDLE POWER

HALOGEN BULB TRADE NUMBER

0.48 A @ 14.0V

CANDLE POWER

WATTS @ RATED VOLTAGE

67/97

4

0.69 A @ 13.5V

3057K (minor)

168

3

0.35 A @ 14.0V

3155K

21

1.6 A @ 12.8V

H1

117

55W @ 12.0V

192

3

0.33 A @ 13.0V

3156 (P27W)

32

2.1 A @ 12.8V

H3

121

55W @ 12.0V

194

2

0.27 A @ 14.0V

3157 (P27/2W) (major)

32

2.1 A @ 12.8V

HB2 (9003) (low)

76

55W @ 12.0V

12

0.97 A @ 12.8V

3157 (P27/2W) (minor)

3

0.59 A @ 14.0V

HB2 (9003) (high)

125

60W @ 12.0V 65W @ 12.8V

211-2

2

CURRENT @ RATED VOLTAGE

212-2

6

0.74 A @ 13.5V

3157A (major)

24

2.1 A @ 12.8V

9005 (HB3)

135

578

9

0.78 A @ 12.8V

3157A (minor)

2.2

0.59 A @ 14.0V

9006 (HB4)

80

55W @ 12.8V

80

55W @ 12.8V

579

9

0.8 A @ 12.8V

3157K (major)

32

2.1 A @ 12.8V

9007 (HB5) (low)

904

4

0.69 A @ 13.5V

3157K (minor)

3

0.59 A @ 14.0V

9007 (HB5) (high)

107

65W @ 12.8V

5.3

0.69 A @ 13.5V

3456K

40

2.23 A @ 12.8V

H13/9008 (low)

—

55W @ 12.8V

906

6

0.69 A @ 13.5V

3457AK (major)

30

2.23 A @ 12.8V

H13/9008 (high)

—

65W @ 12.8V

912

12

1.0 A @ 12.8V

3457AK (minor)

2.2

0.59 A @ 14.0V

H7

125

55W @ 12.0V

904NA

916

2

0.54 A @ 13.5V

3457K (major)

40

2.23 A @ 12.8V

H9

167

65W @ 12.0V

916NA

1.5

0.54 A @ 13.5V

3457K (minor)

3

0.59 A @ 14.0V

H11

107

55W @ 12.8V

921

21

1.4 A @ 12.8V

3757AK (major)

24

2.1 A @ 12.8V

H6054 (low)

—

55W @ 12.8V

922

15

0.98 A @ 12.8V

3757AK (minor)

2.2

0.59 A @ 14.0V

H6054 (high)

—

65W @ 12.8V

1157A (major)

24

2.1 A @ 12.8V

4057K (major)

32

2.23 A @ 12.8V

9140

48

40W @ 12.8V

1157A (minor)

2.2

0.59 A @ 14.0V

4057K (minor)

2

0.48 A @ 14.0V

9145 (H10)

65

45W @ 12.8V

3057 (major)

32

2.1 A@ 12.8V

4157K (major)

32

2.23 A @ 12.8V

3057 (minor)

32

2.1 A @ 12.8V

4157K (minor)

3

0.59 A @ 14.0V

3057K (major)

32

2.1 A @ 12.8V

W5W

4

0.4 A @ 12.0V

Addition! Electrical in"o#$tion %n & %%d i t* +& t, +++-"!t-"o#d-%o$.t#/%&& /nd# t* /!!tin3 t&NOTE, T!e f"#al ta$e ma#ufacturer " re%o#"ble for e#ur"#$ t!at t!e f"#al &e!"cle co#f"$urat"o# meet all a%%l"cable re$ulator' re(u"reme#t.


2014

ELECTRICAL WIRING E-SERIES CHASSIS CIRCUITS

ELECTRICAL WIRING

Circuit Number

Color Code

Wire Gu!e

CAT -

,!

-

Electr0c tra0ler brake co1troller to tra0ler

CAT -2

OG

-3

Rela4 feed 0510t0o1 ru1

%,, -6

YE7RD

-

Tra0ler brake co1troller or ,8 feed

CAT 39

YE

-6::

#ued left ;a1d to
CAT 3

GN

-6::

#ued r05;t ;a1d to
CAT 36

W

-2:

Grou1d

CL% 2=

LG

-6

Ce1ter ;05; mou1t or lam< feed to<

CAT ->

,R

-2

Rela4 feed marker lam<

MODEL YEAR

"u#ctio#l $e%cri&tio#

CAT 3=

GY7,N

-

Rela4 feed backu< lam<

CAC ->

&T7GY

-

Cutomer
CAC -6

YE7GY

-

Cutomer
&LN ==

,+7L,

-6

Courte4 lam<

CLN 3

YE7GN

-6

Courte4 w0tc; feed

CL% -6

GY7,N

-6

Left to
CL% -

&T7OG

-6

R05;t to
GD--9

,+7&T

-9

Electr0c brake co1troller 5rou1d

: -3 for >7<01 Tra0ler Tow Co11ector :: -2 for >7<01 Tra0ler Tow Co11ector

T$E )C$M%L* ELECTRICAL CONNECTION #OR A %TRI""ED C$A%%I% I% "RO&IDED IN A DETAILED %C$EMATIC W$IC$ I% "AC+AGED WIT$ T$E ,ODY ,!ILDER ELECTRICAL CONNECTOR%.

TO IN%TALL ) C$M%L* !NWRA" TA"E #ROM $ARNE%% IN T$I% AREA AND REMO&E '!M"ER CONNECTION TO E("O%E T$E )C$M%L CONNECTOR* .

#RONT O# &E$ICLE

E-SERIES SU'ER $UT( CUTAWA( ) STRI''E$ CHASSIS


ELECTRICAL WIRING

2014

ELECTRICAL WIRING

E-SERIES

MODEL YEAR

UPFITTER SWITCHES

UPFITTER 1

BROWN VIOLET-GREEN GREEN-BROWN YELLOW

BN VT-GN GN-BN YE

UPFITTER 4 UPFITTER 3 UPFITTER 2 UPFITTER 1

10A $A 21A 21A

25 50 -

35 $0 -

#0 15 15

25 25

35 35

Add!t!o"al Note# All recomme"ded w!re le"$t% are for d!rect feed o"l&. To com'e"ate for co""ector a"d/or w!tc% co"tact re!ta"ce( ubtract t%e follow!"$ from t%e recomme"ded w!re le"$t%# ). *ubtract ) foot 'er co""ect!o" for )+ aw$ or maller d!ameter a"d , feet for )- aw$ or lar$er d!ameter. -. *ubtract , feet 'er w!tc% co""ect!o" for all w!re aw$.

UPFITTER 2

UPFITTER 3

UPFITTER 4

F19

F20

F44

F45

30A

30A

10A

15A


2014

ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS CIRCUITS

ELECTRICAL WIRING

MODEL YEAR

!IEW OF FRONT END ENGINE COMARTMENT (LH SIDE) (GAS !EHICLE SHOWN % DIESE L SIMILAR) ASS THRU TO I" !0IOLET)GREY'

9C24-14A411- A DAR7 GREY CONNECTOR  IGTAIL AY MATE TO CIRCLED CONNECTOR

RUN " START FUSED FEED !YELLOW)ORANGE' BATTER# FUSED FEED !GREEN)RED'

RE( ) *+A,-* WIR AY ENG CMT WIRING

RE( ) *+A,-* WIR AY ENG CMT WIRING

ASS THRU TO I" !YELLOW)GREY'

(RONT O( 0E1ICLE

(BLACK-GREY

(YELLOW-VIOLET

(BLACK-GREY

(BL*E-GREEN

(BLACK-BL*E

(BLACK-GREY (VIOLET-ORANGE

PARK LAMP (VIOLET-WHITE

(GREEN-VIOLET

(YELLOW-VIOLET

(GREY-BROWN

(BROWN-BL*E

(BL*E-ORANGE (YELLOW

(BL*E-GREEN

FRONT OF !EHICLE

(VIOLET-WHITE BLACK CONNECTOR & PIGTAILASY MATES TO CIRCLED BLACK CONNECTOR (!RONTLAMPS E NG -1 C 11 -F ENGINE CONNECTOR (9C24-14A411-H) CIRCUIT COLOR CODE DESCRITION 5LAC7)GREY 57)GY GD*+2GRO6ND 0IOLET)W1ITE 0T)W1 CL23 AR7LAM YELLOW)0IOLET YE)0T CL(3-1IG15EAM 5ROWN)5L6E 5N)56 CL(3;LTLOW 5EAM 5L6E)GREEN 56)GN CL(3,RTLOW 5EAM 5L6E)GREEN 56)GN CL+*LT(RONTT6RN YELLOW)0IOLET YE)0T CL+, RT(RONTT6RN E NG -2 C 22 -B ENGINE CONNECTOR (9C24-14A411-J) CIRCUIT COLOR CODE DESCRITION GREY)5ROWN GY)5N CRW34WA1ERIGNAL 0IOLET)ORANGE 0T)OG CRW3-WIER 1IG1 GREEN)0IOLET GN)0T CRW*4I"term8tte"t A 0IOLET)W1ITE 0T)W1 CRW*-I"term8tte"t 5 5L6E)ORANGE 56)OG CRW*:I"term8tte"t C RED RD 55;:R6N)ACC(6EDOWER YELLOW YE C5;,R6N )ACC (6ED OWER 5LAC7)5L6E 57)56 GD**;GRO6ND) LOGIC 5LAC7)GREY 57)GY GD*+2GRO6ND )WIER 5LAC7)GREY 57)GY GD*+2GRO6ND )WA1ER 5L6E)W1ITE 56)W1 CL+- 5AC7)6 LAM

NOTE A0 NOTE B0 NOTE C0 NOTE D0 NOTE E0 NOTE !0 NOTE H0 NOTE J0 NOTE K0

BLACK CONNECTOR & PIGTAILASY MATES TO CIRCLED BLACK CONNECTOR (INTERVALWIPER/WASHER

(RED

REF - 12A$81 WIR AS# ENG CONTR SNS

(BL*E-WHITE CA! MAXC ONTINUOUS LOAD +*A * eeNoteE + *3.+A 2 ;.2A 4 ;.2A < +.+A , +.+A

18 AWG ) ) 22 22 22 22 22

RECOMMENDED MAX ALLOWABLE WIRELENGTH(FEET) 16AWG 14 AWG 12 AWG 10AWG NOT(6ED ) ) ) ,3 -, ) ) ,3 -, ) ) ,3 -, ) ) ,3 -, ) ) ,3 -, ) ) ,3 -, ) )

RECOMMENDED MAX ALLOWABLE WIRE LENGTH (FEET)

CA! MAXC ONTINUOUS LOAD ; +,3 m8ll8am%ere99 < +,3 m8ll8am%ere99 , +,3 m8ll8am%ere99 + +,3 m8ll8am%ere99 *3 +,3 m8ll8am%ere99 * *,A 2 2A 4 2A eeNote7 *< eeNote7 : eeNoteC

COMBINED LOAD ) A COMBINED LOAD WITH OTHER SWITCHILL*MINATION ) 2A COMBINED LOAD WITH TRAILER TOW BACK*P ) 1A COMBINED LOAD ) 14A COMBINED LOAD ) 1A COMBINED LOAD WITH OTHER BATTERY SAVE / DEMAND LAMPS ) 3A COMBINED LOAD ) 45A COMBINED LOAD ) 45A COMBINED LOAD ) 21A

18 AWG +3 +3 +3 +3 +3 ) +3 +3 ) ) *-

16AWG ) ) ) ) ) ) ) ) ) ) +*

14 AWG ) ) ) ) ) 23 ) ) 23 23 24

" CCB5 7 15 AWG6 CLS8 7 13 AWG "" M#$ %%#'  ) 1A A99%+#' N%,0 A'' ,:..,+9,9 ;, ',+<%=7 #, 9,:% ,,97 +'> T :.?,+7#%, :++,:% #+9/7;%:= :+%#:% ,77%#+:,6 7@%#:% %=, '';+< . %=, ,:..,+9,9 ;, ',+<%=70 1 S@%#:% 1 % ?,:++,:%+ 14 #;< 7.#'', 9#.,%,#+9 8 ,,%  12 #;< '#<,9#.,%,

RECOMMENDEDMAXALLOWABLE ENGINE MODIFIER CONNECTOR (9C24-14A411-A) CIRCUIT COLOR

CODE

DESCRITION

YELLOW)ORANGE

YE)OG

CAC*; R6N / TART (6ED (EED

0IOLET)GREY

0T)GY

CAC*4 A T1R6 !I/'

YELLOW)GREY GREEN)RED

YE)GY GN)RD

CAC*- A T1R6 !I/' 55<- 5ATTERY (6ED (EED

NOTEA= NOTE 5= NOTE C= NOTE D= NOTE E= NOTE (= NOTE G= NOTE 1= NOTE ?=

WIRE LENGTH (FEET) MAX CONTINUOUS LOAD

CA!

14 AWG

12 AWG

10 AWG

ee Note A

*

)

+-

;,

+,A

+

)

NOT (6ED

)

+,A ee Note 5

2 ;

) )

NOT (6ED )

) 23

COM5INED LOAD > +,A COM5INED LOAD > 2,A COM5INED LOAD WIT1 TRAILER TOW 5AC76 > *3A COM5INED LOAD > *;A COM5INED LOAD > ;.-A WIT1 OT1ER LT TO/T6RN CIRC6IT COM5INED LOAD > ;.-A WIT1 OT1ER RT TO/T6RN CIRC6IT COM5INED LOAD > *3A WIT1 OT1ER AR7 LAM COM5INED LOAD > ,A WIT1 OT1ER TO LAM CIRC6IT

9 CC53- 8 *- AWG@ CL23 8 *< AWG Add8t8o"al Note= All recomme"ded w8re le"&t are for d8rect feed o"lB. To com%e"ate for co""ector a"d/or w8tc co"tact re8ta"ce@ ubtract te foll ow8"& from te recomme"ded w8re le"&t=


2014

ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS CIRCUITS (Cont'd)

ELECTRICAL WIRING

MODEL YEAR

(GREEN-RED)

(LAC!) 5R '+-()--)&

(WHITE-RED) PCM (#ELLOW-ORANGE) 4R '+-()--)&

GRE# CONNECTOR  PI GTAIL AS# MATES TO CIRCLED CONNECTOR GN-RD (S.) GN-RD $T-G# #E-OG

2

4

1

3

4

2

3

1

$T-G# (CAC1) #E-OG (CAC14) #E-G# (CAC1.)

#E-G#

$T-G# #E-G# #E-OG U-GN RECOMMENDEDMAX ALLOWALE WIRE LENGTH(FEET)

-PILLARMODIFIERCONNECTOR(9C24-14A411-E) #ELLOW-ORANGE LAC! WHITE-RED GREEN-RED

#E-OG ! WH-RD GN-RD

CAC14RUN / STARTFUSEDFEED GD133GROUND S15ATTER#FUSED FEED S.ATTER#FUSED FEED

5 1  3

-

S%% N&'%A 40A 25A S%% N&'%

25 25 -

50 NOTFUSED 50 30

#E-$T

4

1

1

4

5

2

2

5



3

3



$T-G# (CAC1) #E-G# (CAC1.) #E-OG (CAC14) U-GN (CLS21) #E-$T (CLS25) GN-RD (S.)

GN-RD

!

! (GD133) 4

1

1

4

#E-OG

5

2

2

5

WH-RD



3

3



GN-RD

#E-OG (CAC14) WH-RD (S15) GN-RD (S.)

GRE# CONNECTOR  PIGTAIL AS#

(GREEN-RED) (#ELLOW-GRE#)

(#ELLOW-$IOLET)

U-WH $T-WH G#-N $T-OG

(LUE-GREEN) (#ELLOW-ORANGE)

$T-WH !

RECOMMENDEDMAX ALLOWALE WIRE LENGTH (FEET)

I/PMODIFIERCONNECTOR (9C24-14A411-G) #ELLOW-ORANGE $IOLET-GRE# #ELLOW-GRE# GREEN-RED LUE-GREEN #ELLOW-$IOLET

#E-OG $T-G# #E-G# GN-RD U-GN #E-$T

CAC14RUN / STARTFUSEDFEED CAC1PASS THRU(I/P) CAC1.PASS THRU(I/P) S.ATTER#FUSED FEED CLS21LTFRONTTURN SIGNAL/ HA CLS25RTFRONTTURN SIGNAL/ HA

4 1 2 3 5 

S%% N&'%A 25A 25A S%% N&'% 200**+, 200**+,

50 50

50 50

50 50

25 NOTFUSED NOTFUSED -

U-RD (S51) #E-GN (CLN09) U-WH (CLS2.)

U-RD #E-GN

($IOLET-GRE#)

50 30 -

4 3 2 1

.   5

.

4



3



2

5

1

$T-WH (CC0.) G#-N (CLS1.) $T-OG (CLS19) $T-WH (CLS30) ! (GD11)


ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS CIRCUITS (Cont'd)

ELECTRICAL WIRING

STRIPPED CHASSIS WIPER SCHEMATIC

STRIPPED CHASSIS FRONT LIGHTING SCHEMATIC

B"* 4123

WIPER SWITCH

B"* 4123 B"BU 411! ,T"O C/-.$ N",T C/-1# *"BN C/-.# *+ CBP!5 ,T"-H C/-1$ BU"O C/-1 /4 %BB! BU"-H CL%2$

,T"-H CL%3. *+",T CLF.$ BN"BU CLF.! BLOC+4 B"* 4123 BU"N CLF.5 BU"N CL%21 *+",T CL%25

2014 MODEL YEAR


ELECTRICAL WIRING

2014

ELECTRICAL WIRING

E-SERIES

MODEL YEAR

STRIPPED CHASSIS

(CH4%2 "E-#N 1% A&#!

'T-#" ('$N%4! #"-"E (CH434! 4

8

8

4

3

7

7

3

2

6

6

2

BN-RD (SBB7%! #" (CBP43! &H (CBP37!

1

5

5

1

'T-#" (CH435! #"-'T ('$N33! "E-#N (C$N%9!

'T-# (C$S19! #"-BN (C$S18! 4

8

3

7

2

6

1

5

8

4

#N-# (C$S27!

7

3

6

2

5

1

"E-# (CAC14! 'T-&H (CCB%8! #"-# (C$S23! 'T (C$S3%!

(#REEN-RAN#E! ('I$ET-RAN#E! ("E$$&-RAN#E!

&H-RD (SBB15!

(#RE"-BR&N! ('I$ET-&HITE! ('I$ET! (BR&N-RED! (#RE"-RAN#E! ('I$ET-#RE"! (&HITE-RED! (#RE"! BU-RD (NC!

(#RE"-"E$$&!

"E-#N (C$N%9! 4

8

8

4

3

7

7

3

2

6

6

2

1

5

5

1

BU-&H (C$S28!

(&HITE!

'T-&H (CCB%8! #"-BN (C$S18!

(#RE"-'I$ET!

#RA" CNNECTR < PI#TAI$ AS" MATES T CIRC$ED CNNECTR ($I#HTIN#!

('I$ET-#RE"!

'T-# (C$S19! 'T-&H (C$S3%!

("E$$&-#REEN!

B) (#DI17!

B$AC) CNNECTR < PI#TAI$ AS" MATES T CIRC$ED CNNECTR (BD" BUI$DER P&ER! INST-2 C22-C IP CNNECTR (9C24-13A718-A! 'I$ET-&HITE #RE"-RAN#E #REEN-RAN#E #RE"-BR&N 'I$ET-RAN#E "E$$&-RAN#E

'T-&H #"-# #N-# #"-BN 'T-# "E-#

INST-3 C22-D IP CNNECTR (9C24-1437%-A!

RECMMENDED MA0 A$$&AB$E &IRE $EN#TH (FEET! CCB%8 STP $AMP C$S23 $EFT TURN $AMP C$S27 RI#HT TURN $AMP C$S18 $EFT STP  TURN $AMP C$S19 RI#HT STP  TURN $AMP CAC14 RUN  START FUSED P&ER

2 1 4 7 8 3

See Note A 2:2A 2:2A See Note H See Note / 25A

33 33 33 33 33 -

5% 5% 5% 5% 5% -

85 85 85 85 85 -

33

5%

&HITE #RE" #RE"-"E$$& 'I$ET-#RE" "E$$&-#REEN #RE"-'I$ET

&H #" #"-"E 'T-#" "E-#N #"-'T

RECMMENDED MA0 A$$&AB$E &IRE $EN#TH (FEET! CBP37 RUN-START FUSED P&ER CBP43 RUN-ACC FUSED P&ER CH434 AC DEMAND CH435 B$&ER RE$A" CI$ C$N%9 BATTER" SA'ER '$N33 DME $AMP

2 3 7 1 5 6

3A 7A 5A 1A See Note F 3A

33 33 33 33 -

5% 5% 5% 5% 33

85 85 NT FUSED 85 85 5%

85

-

-


2014

ELECTRICAL WIRING E-SERIES STRIPPED CHASSIS – REAR FRAME

ELECTRICAL WIRING

MODEL YEAR

138” WHEEL BASE SHOWN 158” WHEEL BASE SIMILAR W2%8 A9: B/%%#.7

DARK-GREY CONNECTOR < PIGTAIL ASY MATES TO CIRCLED CONNECTOR TRAILER FEEDS

W2%8$9% A9: B/%%#.7

(ORANGE) (GREY-BROWN)

(BLUE)

DARK-GREY CONNECTOR < PIGTAIL ASY MATES TO CIRCLED CONNECTOR TRAILER FEEDS

'R %./-012002$-

(BLUE-WHITE)

(YELLOW)

(*IOLET-WHITE)

4R %./-012002$-

(GREEN) (WHITE) 2 4 1 

4 2  1

(BROWN)

(GREY-BROWN) (*IOLET-ORANGE) (BLUE-RED) (YELLOW-GREEN)

BN GN YE

GREY CONNECTOR < PIGTAIL ASY MATES TO CIRCLED CONNECTOR

1  2 4

 1 4 2

WH

OG GY-BN

(*IOLET-WHITE)

BU

(BLACK) E0F-2 C44-, FRAME MODIFIER CONNECTOR (9C24-14A411-C) BLUE ORANGE GREY-BROWN

BU OG GY-BN

NOT CONNECTED ON STRIPPED CHASSIS CAT14 TRAILER BATTERY CHARGE FEED CAT0 TRAILER BACK-UP LAMPS

RECOMMENDED MA! ALLOWABLE WIRE LENGTH (FEET) 4 1 2

N"A 21A S## N$%# C

E0F- C44-I FRAME MODIFIER CONNECTOR (9C24-14A411-D) YELLOW GREEN WHITE BROWN

YE GN WH BN

CAT0& TRAILER LH TURN " STOP LAMP CAT09 TRAILER RH TURN " STOP LAMP RAT0 TRAILER GROUND CAT1 TRAILER RUN LAMPS

'0

*T-WH+ YE-GN GY-BN *T-OG BU-WH BK *T-WH+

CCB0 STOP LAMP CLN09 BATTERY SA*ER CLS1 LEFT STOP " TURN LAMP CLS19 RIGHT STOP " TURN LAMP CLS2 BACKUP LAMP GD11 GROUND CLS0 PARK LAMP

20 '0

' '0

RECOMMENDED MA! ALLOWABLE WIRE LENGTH (FEET) 2 1 4 

S## N$%# D S## N$%# D 40A 14A

0 0 -

E0F-1 C44-H FRAME CONNECTOR (9C24-14A411-F) *IOLET-WHITE YELLOW-GREEN GREY-BROWN *IOLET-ORANGE BLUE-WHITE BLACK *IOLET-WHITE

'0

'0 '0 '0

'0 '0 '0

'0 '0 10 GA ONLY '0

STRIPPED CHASSIS FRAME (LH REAR) 1!” WHEEL BASE (40 GAL SHOWN - 55 GAL SIMILAR)

RECOMMENDED MA! ALLOWABLE WIRE LENGTH (FEET)   2 1 4 ' &

S## N$%# A S## N$%# F S## N$%# H S## N$%# , S## N$%# C 2'A S## N$%# E

2' 40 1 1 1 -

40 '' 21 21 21 '0

0 90    '

'' NOT FUSED

-


ELECTRICAL WIRING

2014

ELECTRICAL WIRING

E-SERIES

MODEL YEAR

TRAILER TOW WIRING TRAILER GROUND TRAILER GROUND 1 9

8 16

TRAILER RH TURN / STOP LAMP TRAILER RUN LAMPS TRAILER RUN LAMPS TRAILER LH TURN / STOP LAMP

W)#1 A2 B%##,$0

TRAILER LH TURN / STOP LAMP TRAILER RH TURN / STOP LAMP

W)#1*2# A2 B%##,$0

TRAILER ELECTRIC BRAKE 2

1

4

3

TRAILER GROUND

TRAILER RH TURN / STOP LAMP

TRAILER RUN LAMPS

TRAILER BACKUP LAMPS

1 9

8 16

TRAILER BATTERY CHARGE !EED

5R #$%&'()'')*&

TRAILER LH TURN / STOP LAMP


4R #$%&'()'')*&

TRAILER GROUND TRAILER GROUND

TRAILER ELECTRIC BRAKE 3 TRAILER BACKUP LAMPS


TRAILER BATTERY CHARGE !EED

4

2 7 5

1

1 6

TRAILER RUN LAMPS



8

2

9

3

1"

4

11

2

5

12

1

6

13

7

14

4 3

16

8

9

1

TRAILER RUN LAMPS

Note: Check trailer lights after installation to determine if they function correctly. Do not operate the vehicle with a trailer if a problem exists.

STEP BUMPER PACKAGE 9 1

3

1 2 3

2

4

4 5

7 14

6 6 13

7

5 12

16

4 11 3 1" 2

9

1

8 5 6

4 7 3

1

Note: Slide trailer tow bracket assembly to the most forward position

2

8


2014

ELECTRICAL WIRING E-SERIES TRAILER TOW WIRING (Cont'd)

ELECTRICAL WIRING

MODEL YEAR

CLASS I - !RA%E CONNECTIONS (REGLAR !RA%E SHOWN E&TENDED SI%ILAR)

E-SERIES ELECTRIC BRAKE CONTROL

1A* WIR ASY

RE! - 1440* !RA%E WIRING TO 14N1+ WIR ASY TO TRLR BRK CONTRL

CLASS II - !RA%E CONNECTIONS (REGLAR !RA%E SHOWN E&TENDED SI%ILAR) 14A*, WIR ASY RE! - 14401 I"# WIR ASY

RE! - 1440* !RA%E WIRING

TO 14N1+ WIR ASY 14* BRKT #IA 14A*, WIR ASY ELECTRONIC BRAKE CIRCUITS BLUE YELLOW-RED VIOLET-WHITE BLACK-VIOLET WHITE-BLUE WHITE WHITE-BROWN

BU YE-RD VT-WH BK-VT WH-BU WH WH-BN

TRAILER ELECTRIC BRAKE TRAILER BRAKE CONTROL FEED VEHICLE STOP SIGNAL TRAILER GROUND HS CAN (PLUS) * HS CAN (MINUS) * RUN - START FEED *

YELLOW-RED TRAILER 2RA3E CONTROL 4EED WHITE-BLE 67 CAN !MIN97' ; WHITE 67 CAN !8L97' ;

* Only !" #$% &' +!"y 'n$ll%, T"'l%" B"% C!n"!ll%"

( )0 * (1 + (( , () - (*  (+

VIOLET-WHITE 5E6ICLE 7TO8 7IGNAL BLACK-VIOLET TRAILER GRO9ND WHITE-BROWN R9N:7TART 4EED ; BLE TRAILER ELECTRIC 2RA3E

RECOMMENDEDMA
DESCRI#TION TRAILER ELECTRIC 2RA3E TRAILER2ATTERYC6ARGE4EED TRAILER L6T9RN/ 7TO8LAM8 TRAILER R6 T9RN /7TO8LAM8 TRAILER GRO9ND TRAILERR9NLAM87 TRAILER2AC3:98LAM87

WIRELENGT6 !4EET' 14AWG 12AWG 10AWG N/A ,1 ,1 N/A )1 *, ,1 ,1 ,1 ,1 ,1 ,1 N/A N/A (1GAONLY ,1 ,1 ,1 ,1 ,1 ,1

Add=t=o"al Note> All recomme"ded w=re le"&t? ar e for d=rect feed o"l@. To com%e"ate for co""ector a"d/or w=tc? co"tact re=ta"ce ubtract t?e follow="& from t?e recomme"ded w=re le"&t?> (. 7ubtract ( foot %er co""ect=o" for (+ aw& or maller d=ameter a"d * feet for () aw& or lar&er d=ameter. ). 7ubtract * feet %er w=tc? co""ect=o" for all w=re aw&.


2014

ELECTRICAL WIRING E-SERIES TRAILER TOW WIRING (Cont'd)

ELECTRICAL WIRING

BLACK CONNECTOR  PIGTAIL ASY MATES TO CIRCLED CONNECTOR TRAILER FEEDS

MODEL YEAR

FRONT OF VEHICLE

(ORANGE) (GREY-BROWN)

W$: A;= B0$$"/9 (BLUE)

W$:#;$ A;= B0$$"/9

DARK GREY CONNECTOR  PIGTAIL ASY MATES TO CIRCLEDCONNECTOR TRAILER FEEDS

(BLUE-WHITE)

(YELLOW)

(*IOLET-WHITE)

GREY CONNECTOR  PIGTAIL ASY MATES TO CIRCLED CONNECTOR

(GREEN)

(GREY-BROWN)

(WHITE)

(*IOLET-ORANGE)

(BROWN)

(BLUE-RED) (YELLOW-GREEN) (*IOLET-WHITE) (BLACK)

YE-RD

&R $/012322#1

FRONT OF VEHICLE

BN

YE

GN

OG

4R $/012322#1

GY-BN

BU 1  2

*T-WH

9

 10 4 11

2

4

4

2

& 12

1





1

% 1

WH

 14

RECOMMENDED MA!ALLOWABLE WIRE LENGTH (FEET)

FRAMEMODIFIER CONNECTOR(9C24-14A411-C) BLUE ORANGE GREY-BROWN

BU OG GY-BN

CAT19 TRAILERELECTRIC BRAKE 4 CAT14 TRAILERBATTERYCHARGE FEED 2 CAT0 TRAILERBACK-UP LAMPS 1

21A 21A S""N#$" C

&0

2 1 4 

S""N#$" D S""N#$" D 40A 14A

0 0 -

YE GN WH BN

CAT0% TRAILERLH TURN 'STOP LAMP CAT09 TRAILERRH TURN 'STOP LAMP RAT0 TRAILERGROUND CAT1 TRAILERRUNNING LAMPS

  2 1 4 &

S""N#$" , S""N#$" H S""N#$" E S""N#$" F S""N#$" C 2&A

2& 40 1 1 1 -

*T-WH+ YE-GN GY-BN *T-OG BU-WH BK

CCB0 STOPLAMP CLN09 BATTERYSA*ER CLS1 LEFTSTOP' TURN LAMP CLS19 RIGHTSTOP' TURN LAMP CLS2 BACKUPLAMP GD11 GROUND

WH BK-*T

&0 & &0

&0 &0 &0

&0 &0 &0

40 && 21 21 21 -

0 90    -

&& NOTFUSED

4

2



1

YE GN BN

&0 &0 10 GAONLY &0


FRAMEMODIFIER CONNECTOR(9C24-14A411-F) *IOLET-WHITE YELLOW-GREEN GREY-BROWN *IOLET-ORANGE BLUE-WHITE BLACK

&0 20 &0


FRAMEMODIFIER CONNECTOR(9C24-14A411-D) YELLOW GREEN WHITE BROWN

&0

-

GY-BN 2

4

1



BU OG


ELECTRICAL WIRING

2014

ELECTRICAL WIRING

E-SERIES

MODEL YEAR

DUAL BATTERY SCHEMATICS

w
(149

(D)*+

,-,/

(D)*+

,-,/

(D)*+

RD,/

w
0 * C D D ( R

)-(I,LE LIN/ E 1* GA RD,/ 1610 1614 (D)*+

RD,/

(148

w 1

C11**D

1

C11**A

1

C11**E

!:' ,ATTERY 1611 161+

( DC *0

RD

0 * C D D ( R

C3ARGING (Y(TEM 100

A

!' 1

;OWERTRAIN CONTROL MOD-LE !;CM' 0+2 047 067

C11**,

(DC*0

C1661,

67

11

3( CAN : + 0 1 D / G ,

0 * C D D ( R

G1*7 1*1+

2 * 1 D / G ,

G10* 1*1+

2 * 1 D / G ,

w G101 1*1+

(142

9.2L C186,

3( CAN 

5D,*4

W3,-

5 D, *6

W3

4+

0+

6+

8

4

14

9

+

C1661E

C1+4

GENCOM GENMON

MOD-LE COMM-NICATION( NETWOR/ 140 146

CDC1*

,-OG

CDC16

5T +

C1++

1

0

IL

1

C178A

RC

0 * C D D ( R

+

C1*0A

A(

REG-LATOR

(TARTER MOTOR 0*1 0*0

G

(16* 0 * C D D ( R

)-(I,LE LIN/ ) 0* GA GYW3 1610 1614 3 4 * W ) . D Y ( G (147

4

RD

4 3 * W ) . D Y ( G

GENERATOR 1611 161+

1 C1*0,

,:


ELECTRICAL WIRING E-SERIES DUAL BATTERY SCHEMATICS (Cont'd)

C4ARGING %Y%TEM 4ot at all t7me !(0!

%DC&(

A

RD

%!*! * & ) D $ % #

)2%I#LE LIN$ 4 " GA #$ ! *! 0( * & ) D $ % #

%DC&(

aft a5le ta6k

%+!+ %'!+ ' & ) D D % R

)2%I#LE LIN$ 3 RD " GA !*!0!" !*!0(!

' & ) D D % R

%+&+ %'&+ ' & C D D % R

!

C'+,!A

!

C++,'A

-./

-0/

#ATTERY1 %ECONDARY !*!0!" !*!0(!

!

C++,'#

!

C'+,!#

! " ! D $ G #

G+&& ! &0 !+

%!*(

RD

G'&& ! &0 !+

! *!0 '

2014 MODEL YEAR


ELECTRICAL WIRING

2014

ELECTRICAL WIRING

E-SERIES

MODEL YEAR

CUSTOMER ACCESS SCHEMATICS


ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS SCHEMATICS (Cont'd)

2014 MODEL YEAR



2014 MODEL YEAR



2014 MODEL YEAR



2014 MODEL YEAR



2014 MODEL YEAR



2014 MODEL YEAR


ELECTRICAL WIRING

2014

ELECTRICAL WIRING

SUPER DUTY F-SERIES

MODEL YEAR

CUSTOMER ACCESS SCHEMATICS


ELECTRICAL WIRING SUPER DUTY F-SERIES CUSTOMER ACCESS SCHEMATICS (Cont'd)

20! MODEL YEAR



20! MODEL YEAR



20! MODEL YEAR



20! MODEL YEAR

2014 E-Series F53.pdf

Recommend Documents