INDEX TABLE OF CONTENTS Ford 4R44E, 4R55E, 5R44E, 5R55E........................... 5R55E ........................... 5R55N, 5R55S, 5R55W 5R55W ...................................... 5R110W............................................................... 5R110W ............................................................... 6R60, 6R75, 6R80, ZF6HP26 ZF6HP26 ............................. 6R140.................................................................. 6R140 .................................................................. A4LD.................................................................... A4LD.................................................................... AOD, AODE, 4R70 Series Series ................................... AXOD, AXODE, AX4S ......................................... AX4S ......................................... AX4N, 4F50N ...................................................... C-4, C-5 C-5 ............................................................... C-6....................................................................... C-6 ....................................................................... CD4E................................................................... CD4E ................................................................... CFT30.................................................................. CFT30.................................................................. E4OD, 4R100 4R100 ...................................................... FMX FMX ..................................................................... HD-10 (EVT) (EVT) ........................................................ TF-80SC, TF-81SC (AF21, AF40) ....................... AF40) .......................
I X E D N I I
202
56000 46000 16000 95000 126000 56000 76000 86000 86000 26000 36000 96000 33000L 36000 106000 33000R 39000
204 214 224 232 240 246 256 270 284 296 300 310 320 326 340 342 346
INDEX CATALOG GUIDE & PART NUMBERING Transmission Name Illustration Number (See Exploded Views at beginning of sections) Quantity used in Standard Rebuild Year Coverage
GM
Transtar Part Number Reference Number (OE Number)
ALLISON AT 540 ILL.
QTY.
YEAR
PART No.
70-Up 70-Up 70-Up 70-Up 70-Up 70-Up
76741-5 UDK-545 S111765C S111765C 111483 111483 111825 111825 111680A 111680A
REF. No.
MISCELLANEOUS COMPONENTS (Cont.) N.I. 545L 545L N.I. N.I. 680F
Check Ball (5/16”) .................................................. .................................................................................................... .................................................. Conversion Kit (Deep Pan) AT540 to AT545....................................................... ............................................................ ..... Conversion Kit (Deep Pan) AT540 to AT545....................................................... ............................................................ ..... Drain Plug (Oil Pan) ........................................................ ................................................................................................. ......................................... Gear, P.T.O. .T.O.................................................... ............................................................................................................. ............................................................ Governor (Code # 461) Up to 2800 RPM Range (Sonnax) .....................................
1 1 1 1 1 1
E7DZ-7E195-A 23012575 23019201 29505789 6885145 6885570
Part No.
S111765C S
111 111
765
C
PREFIX
BASE
SUFFIX
Product Brand/Origin*
Series Series# # Part Part Type Type
Design/Material Composition*
Transmission Series# Transmission 2-3 digits
A ......... .............. ..... Aftermarket New A ......... .............. ..... Allomatic or Alto Friction
F ............. ............... Fiber Pan Gasket
Found at the bottom of the exploded views, in the Table Table of Contents in pages 2-3, and the complete list of product types on pages 948-953.
B ............. ............... Borg Warner Band C ............. ............... Core D ............. ............... Original Equipment D ............. ............... Shinsei Frictions F ............. ............... Fuji CC Frictions J ............. ............... Exedy/Dynax Friction N ............. ............... New (Other)
I I N D E X I
HD .......... ............ Heavy Duty HP .......... ............ High Performance K ............. ............... Sold in Kit Form N ............. ............... Without the Pistons
Part Type 3 digits
P ............. ............... Includes the Pistons
Number connecting parts in the exploded views.
X ............. ............... No Pan Gasket
W ............ .............. Bonded Pan Gasket
P ............. ............... Premium Parts GM
R ............. ............... Raybestos Friction
ALLISON AT 540 554
G
673
R ............. ............... Remanufactured
TurbineShaft
147
126
106
R ............. ............... Relined Band
553
H 4thRange
124
630
S ............. ............... Sonnax or Superior
I G M I
104
044
I CenterSupport
2ndRange 580
T ............. ............... Transgo or TeckPak
610
614
250
J CenterPlanet
U ............. ............... Used Hard Part
114
134
K 1st Range
545
L
111 183
0
G .indd
83
6/
/ 4
:06 P
*May differ between parts categories
203
FORD 4R44E, 4R55E, 5R44E, 5R55E A
B
C I D R O F I
D
56 204
© 2014 Transtar Industries, Inc. No part of this work, inclu ding but not limited to the Part Numbers, may be rep roduced or transmitted in any form or by an y means, electronic or mech anical, including pho tocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
FORD 4R44E, 4R55E, 5R44E, 5R55E E
F
I F O G R D I
H
56 205
FORD 4R44E, 4R55E, 5R44E, 5R55E VALVE BODY GUIDE
Part
Year
Trans.
A
P56740-1 P56740-2
95-96 95-Up
4R55E 4R44E
B
P56740-3
97-Up
5R44/55E 5-Speed
w/4.0L - 4-Speed non 4.0L - 4-Speed
A
B
7
I D R O F I
7 6 8
11 5
9
10 9
1
2
4 3
206
©2014 Sonnax Industries, Inc. Artwork used by permission.
FORD 4R44E, 4R55E, 5R44E, 5R55E 56010G
56010H
56300E ILL.
QTY.
YEAR
PART No.
REF. No.
DELUXE KITS (SUPER KITS) 008 008 008 008 008 008 008 008
(2wd) 4R44E, 4R55E (Cork) .................................................................................... (2wd) 4R44E, 4R55E (Fiber) ................................................................................... (2wd) 4R44E, 5R44E, 5R55E (Cork) ....................................................................... (2wd) 4R44E, 5R44E, 5R55E (Fiber) ...................................................................... (4wd) 4R44E, 4R55E (Cork) .................................................................................... (4wd) 4R44E, 4R55E (Fiber) ................................................................................... (4wd) 4R44E, 5R44E, 5R55E (Cork) ....................................................................... (4wd) 4R44E, 5R44E, 5R55E (Fiber) ......................................................................
1 1 1 1 1 1 1 1
95-96 95-96 97-Up 97-Up 95-96 95-96 97-Up 97-Up
56008HA 56008HAF 56008LA 56008LAF 56008HB 56008HBF 56008LB 56008LBF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
95-96 95-96 97-Up 97-Up 95-96 95-96 97-Up 97-Up
56007HA 56007HAF 56007LA 56007LAF 56007HB 56007HBF 56007LB 56007LBF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1
95-96 95-96 97-Up 97-Up
56006H 56006HF 56006L 56006LF
N.L. N.L. N.L. N.L.
1 1 1 1
95-96 95-96 97-Up 97-Up
56004H 56004HF 56004L 56004LF
N.L. N.L. N.L. N.L.
1 1 1 1
95-96 95-96 97-Up 97-Up
56002H 56002HF 56002L 56002LF
N.L. N.L. N.L. N.L.
1 1 1 1
95-Up 95-Up 95-Up 95-Up
56011H 56011HF 56011G 56011GF
N.L. N.L. N.L. N.L.
1 1
95-Up 95-Up
56010H 56010G
XL2Z-7A098CA XL2Z-7A098DA
95-Up 56022E 95-Up 46022 95-Up 56024
74DT-7B034AA 1L4P-7D034AA E3ZZ-7D095A
COMPLIANCE KITS (CALIFORNIA KITS) 007 007 007 007 007 007 007 007
(2wd) 4R44E, 4R55E (Cork) .................................................................................... (2wd) 4R44E, 4R55E (Fiber) ................................................................................... (2wd) 4R44E, 5R44E, 5R55E (Cork) ....................................................................... (2wd) 4R44E, 5R44E, 5R55E (Fiber) ...................................................................... (4wd) 4R44E, 4R55E (Cork) .................................................................................... (4wd) 4R44E, 4R55E (Fiber) ................................................................................... (4wd) 4R44E, 5R44E, 5R55E (Cork) ....................................................................... (4wd) 4R44E, 5R44E, 5R55E (Fiber) ......................................................................
1 1 1 1 1 1 1 1
MASTER OVERHAUL KITS (WITH STEELS) 006 006 006 006
4R44E, 4R55E (Cork) .............................................................................................. 4R44E, 4R55E (Fiber) ............................................................................................. 4R44E, 5R44E, 5R55E (Cork) ................................................................................. 4R44E, 5R44E, 5R55E (Fiber) ................................................................................
I F O R D I
LESS STEEL KITS 004 004 004 004
4R44E, 4R55E (Cork) .............................................................................................. 4R44E, 4R55E (Fiber) ............................................................................................. 4R44E, 5R44E, 5R55E (Cork) ................................................................................. 4R44E, 5R44E, 5R55E (Fiber) ................................................................................
OVERHAUL KITS (W/ RINGS & SEALS) (1) 002 002 002 002
4R44E, 4R55E (Cork) .............................................................................................. 4R44E, 4R55E (Fiber) ............................................................................................. 4R44E, 5R44E, 5R55E (Cork) ................................................................................. 4R44E, 5R44E, 5R55E (Fiber) ................................................................................ FILTER KITS
011 011 011 011
Filter Kit (2wd) (Felt) (Metal & Plastic) (Cork) .......................................................... Filter Kit (2wd) (Felt) (Metal & Plastic) (Fiber).......................................................... Filter Kit (4wd) (Felt) (Metal & Plastic) (Cork) .......................................................... Filter Kit (4wd) (Felt) (Metal & Plastic) (Fiber).......................................................... FILTERS
010D 010D
2wd (Felt) (Metal & Plastic)...................................................................................... 4wd (Felt) (Metal & Plastic)...................................................................................... BANDS
022EF 022EF 024D
Intermediate & Overdrive ......................................................................................... Intermediate & Overdrive (Hi-Energy)...................................................................... Reverse....................................................................................................................
1-2 1-2 1
207
FORD 4R44E, 4R55E, 5R44E, 5R55E ILL.
QTY.
YEAR
PART No.
REF. No.
BUSHINGS 030 030 034A 034A 034A 034A 036A 037A 046E 046E 052G 061D 062H 064D 263D 066H
Bushing Kit ............................................................................................................... Bushing Kit ............................................................................................................... Converter Housing (Babbitt) .................................................................................... Converter Housing (Bronze) .................................................................................... Converter Housing (Sure-Seal) (Teckpak) ............................................................... Converter Housing (Unnished)............................................................................... Stator (Front) (w/ Grooves on ID & OD) (.750” Long) .............................................. Stator (Rear) ................ ............... ............... ................ ............... ................ ............... Direct/Reverse (Cast Iron) Drum ............................................................................. Direct/Reverse (Steel) Drum .................................................................................... Sun Gear.............. ............... ................ ............... ............... ................ ............... ........ Reverse Drum.......................................................................................................... Bearing, Output Shaft Pilot ...................................................................................... Case (Bushing) ........................................................................................................ Case (Bearing) (Cage Type) .................................................................................... Extension Housing (Babbitt) (Bronze = 56066B, C0DP-7A034B) ...........................
1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1
95-96 97-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-96 95-96 95-Up 95-Up 95-Up 95-96 97-Up 95-Up
56030D 56030F 56034 56034B T56034 S56034 56036B 56037 56046 56046B 56052 56061 56268 56064 56263B 56066
N.L. N.L. D4TP-7A834AB D4TP-7A834AB N.L. N.L. 56000C-01 N.L. N.L. 90DT-7D046A 74DT-7D065AA N.L. N.L. D7FZ-7A034A F77Z-7R205AA D7FZ-7A034A
1 1 1 1 1
95-96 97-Up 95-Up 95-Up 95-Up
56070A 56070B 36072 56074 56074B
E5TZ-7A248A F77Z-7A248AA C7AZ-7B498A D5ZZ-7052A E2ZZ-7052A
3 2 2 6 5 6 6 1
95-96 56100A 97-Up 56100B 97-Up A56100BHP 95-96 56106A 97-Up 56106B 95-96 56108A 97-Up 56108B 95-Up A56106PPK
90GT-7B164BA F7ZZ-7B164CA N.L. 90DT7B164BA F7ZZ-7B164BA 90DT7B164AA F7ZZ7B164AA N.L.
3 3 4-6 4-6 4 6 1 1
95-Up 95-Up 95-Up 95-Up 97-Up 95-Up 95-96 97-Up
56120B 56120BK 56120B 56120BK 56120C 56128C 56139G 56139H
F0TZ-7B442B N.L. F0TZ-7B442B N.L. D4ZZ-7B442B F0TZ-7B442A N.L. N.L.
2 1
95-Up 95-Up
56140B 56148D
F0TZ-7B066B F0TZ-7B066A
1 1 1
95-Up T56165H 95-Up S56165H 95-Up A56165H
SK® 44 55E K4R/5R55E 37947-EZ
1 1 1 1 2-4 1 2 2
95-96 97-Up 95-96 97-Up 95-96 97-Up 95-96 97-Up
N.L. N.L. E5TZ-7L323A F77Z-7L323AA E5TZ-7D025A N.L. D4ZZ-7D019A F77Z-M154CA
1 1 1
95-96 56200EA 85-95 56211BA 85-95 56211C
METAL CLAD SEALS 070A 070A 072D 074H 074H
Front (Deep Lip) ................ ............... ................ ............... ............... ................ .......... Front (No Flange) (Rubber Coated) ......................................................................... Linkage .................................................................................................................... Rear (w/o Boot) ........................................................................................................ Rear (w/ Boot) .......................................................................................................... FRICTION PLATES
100E 100E 100E 106F 106F I 108C D108C RN.I.
O F I
120E 120E 120E 120E 126F 128C 139 139
Overdrive ............... ................ ............... ................ ............... ............... ................ ..... Overdrive (w/ Directional Grooves).......................................................................... Overdrive (High Performance) (Red) ....................................................................... Direct............... ............... ............... ................ ............... ................ ............... ............. Direct (w/ Directional Grooves) ................................................................................ Forward ................ ............... ................ ............... ............... ................ ............... ........ Forward (w/ Directional Grooves) ............................................................................ Power Pack, Direct (High Performance) .................................................................. STEEL PLATES Overdrive ................................................................................................................. Overdrive (Kolene) ................................................................................................... Direct .065” ............................................................................................................. Direct .065” (Kolene) ................................................................................................ Direct .082” ............................................................................................................. Forward .065” (19T) ................................................................................................. Steel Module ............................................................................................................ Steel Module ............................................................................................................ PRESSURE PLATES
140EF 148C
Direct & Overdrive .200” (20T) ................................................................................. Forward .200” (19T) ................................................................................................. VALVE BODY RECALIBRATION KITS
165 165 165
Shift Kit®, 4R44E, 4R55E, 5R44E, 5R55E (Transgo®)........................................... Shift Correction Package, 4R44E, 4R55E, 5R44E, 5R55E (Superior) .................... Valve Body Kit (Sonnax) .......................................................................................... SEALING RINGS
175H 175H 178A 178A 179A 179A 181C 181C
Ring Kit .................................................................................................................... Ring Kit ................ ............... ................ ............... ............... ................ ............... ........ Front Stator (Scarf cut) ............................................................................................ Front Stator (Solid)................................................................................................... Overdrive & Direct Drum (Teon)............................................................................. Overdrive & Direct Drum (Green Plastic) ................................................................. Forward (Metal)........................................................................................................ Forward (Plastic)......................................................................................................
56175E 56175L 56178T 56178L 56179T 56179L 56181 56181M
THRUST WASHERS 200 211BE 211BE
208
Washer Kit......................... ............... ................ ............... ............... ................ .......... Pump/ Center Support .055” (Plastic) ............... ............... ................ ............... ......... Pump/ Center Support .063” (Metal) (Plastic = 56211CA) .......................................
N.L. F7TZ7D014VA F0TZ-7D014B
FORD 4R44E, 4R55E, 5R44E, 5R55E ILL.
QTY.
YEAR
PART No.
REF. No.
THRUST WASHERS (Cont.) 211BE 211BE 211BE 211BE 211BE 211BE 214E 229C 229C 232C 232C 243G 244G 244G 254D 257D 257D 263D 263D
Pump/ Center Support .067” (Metal) ........................................................................ Pump/ Center Support .071” (Metal) (Plastic = 56211EA) ....................................... Pump/ Center Support .075” (Metal) (Plastic = 56211GA) ....................................... Pump/ Center Support .079” (Metal) (Plastic = 56211HA) ....................................... Pump/ Center Support .094” (Plastic) ...................................................................... Pump/ Center Support .110” (Plastic) .............. ............... ................ ............... .......... Overdrive Sun Gear Drive (Star Washer) ................................................................ Direct Drum to Forward Drum (Washer) (Metal) ...................................................... Direct Drum to Forward Drum (Bearing) .................................................................. Washer, Bearing to Planet (.350”) Bronze ............................................................... Bearing w/ Race, Forward Drum to Planet (Used w/ 56232C) ................................ Sun Shell to Rear Planet Washer ............................................................................ Rear Planet to Hub (3” OD) (6 Outer Tab) ............................................................... Sun Shell to Rear Planet (3 Outer Tabs).................................................................. Between Rear Hub & Sprag Race 3 3/16” OD (Bronze).......................................... Rear Case Thrust (4.0L) (OE Style)......................................................................... Washer Kit, Low Sprag End Cap & Washer (4R55E) .............................................. Output Shaft Park Gear to Case (Large OD) ........................................................... Output Shaft Park Gear to Case (Small OD) ...........................................................
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
85-95 85-95 85-95 85-95 85-95 85-95 95-Up 95-Up 97-Up 95-Up 95-Up 95-Up 95-96 95-96 95-Up 95-Up 95-96 95-96 97-Up
56211D 56211E 56211G 56211H 56211LA 56211NA 56214 56229 56229B 56232C 56232D 56243 56244B 56244A 56254B 56257 56257K 56263 56263A
F0TZ-7D014C F0TZ-7D014D F0TZ-7D014E F0TZ-7D014F F0TZ-7D014J F0TZ-7D014L E5TZ-7660A E5TZ-7C096A F77Z-7M153EB F0TZ-7D090A F3TZ-7D234A D4ZZ-7D066A F0TZ-7A166B F0TZ-7A166A F0TZ-7D422A N.L. 56250-01K D4ZZ-7B368A F77Z-7B368AA
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
97-Up 97-Up 97-Up 97-Up 95-96 95-Up 95-Up 97-Up 95-96 95-96 95-96 95-96 97-Up 95-96 95-96 95-96 95-96 95-Up 95-Up 95-Up 95-Up 97-Up 97-Up 97-Up 97-Up 95-Up
56211NB 56211PB 56211RB 56211SB 56216 56217 56229 56229B 56223A 56223AA 56223AB 56223AC 56229B 56226 56226A 56226AA 56226AB 56232D 56235A 56244C 56229B 56254G 56254GK 56255G 56263B 56268
XW4Z7D014CA XW4Z7D014DA XW4Z7D014EA XW4Z7D014FA E5TZ-7D235B E5TZ-7L495A E5TZ-7C096A F77Z-7M153EB F3TZ-7L326A F5TZ-7L326A F5TZ-7L326B F5TZ-7L326C F77Z-7M153EB F3TZ-7C096A F3TZ-7C096B F3TZ-7C096C F3TZ-7C096D F3TZ-7D234A F2TZ-7F374AA F7ZZ-7M151BA F77Z-7M153EB F7ZZ-7M150CA N.L. F7ZZ-7M150DA F77Z-7R205AA N.L.
1 1 1 1 1 1 8 1 1 2 1 1 1 1 1
95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up
56300E 56300EF 56305 56307 56310 56311 56312 56320H 56321H 56362A 56363A 56363C 56379A 56379LA 56381
E5TZ-7A191A E5TZ-7A191A D4ZZ-7086B D4ZZ-7L173A F5TZ-7A136A D5ZZ-7A248A E804595S200 F5TZ-7C155A F5TZ-7D100B E6TZ-7D040A E6TZ-7D040A D4ZZ-7423A E6TZ-7A469B E6TZ-7A469A W71431-S300
BEARINGS & RACES 211BE 211BE 211BE 211BE 216B 217B 229C 229C 223B 223B 223B 223B 229C 226F 226F 226F 226F 232C 235G 244G 251C 254D 254D 255 263D 062H
Bearing, Pump & Center Support (.110”) ................................................................. Bearing, Pump & Center Support (.116”) ............... ............... ................ ............... .... Bearing, Pump & Center Support (.124”) ................................................................. Bearing, Pump & Center Support (.132”) ............... ................ ............... ............... .... Race, Overdrive Planet to Overdrive Sun Gear (Front) ........................................... Bearing, Between Overdrive Planet & Overdrive Ring Gear Hub ............................ Washer, Direct Drum to Forward Drum (Metal)........................................................ Bearing, Direct Drum to Forward Drum ................................................................... Bearing, Center Support Rear (.105”) ...................................................................... Bearing, Center Support Rear (.115”) (1 Notch) ...................................................... Bearing, Center Support Rear (.122”) (2 Notch) ...................................................... Bearing, Center Support Rear (.129”) (3 Notch) ...................................................... Bearing, Center Support Front ................................................................................. Bearing, Center Support to Forward Drum (.157”)................................................... Bearing, Center Support to Forward Drum (.149”) (1 Notch)................................... Bearing, Center Support to Forward Drum (.143”) (2 Notch)................................... Bearing, Center Support to Forward Drum (.135”) (3 Notch)................................... Bearing, Forward Drum to Planet (Used w/ 56232C) .............................................. Bearing, Between Forward Planet & Hub ................................................................ Bearing, Sun Shell to Rear Planet ........................................................................... Bearing, Rear Planet to Hub .................................................................................... Bearing, Rear Ring Gear Hub to Case .................................................................... Bearing & Race Kit, Rear Ring Gear Hub to Case .................................................. Race, Rear Ring Gear Hub to Case ........................................................................ Bearing, Case (Cage Type) (95-96 uses bushing # 56064)..................................... Bearing, Output Shaft Pilot ......................................................................................
I F O R D I
GASKETS & O-RINGS 300D 300D 305H 307D 310A 311A 312A 320D 321D 362D 363D 363D 379D 379D 381
Gasket, Pan (Cork) .................................................................................................. Gasket, Pan (Fiber).................................................................................................. Gasket, Extension Housing...................................................................................... Gasket, Reverse Servo Cover ................................................................................. Gasket, Pump .......................................................................................................... O-Ring, Front Pump .............. ............... ............... ................ ............... ................ ...... O-Ring, Pump Bolt ................................................................................................... Gasket, Valve Body (Upper) .................................................................................... Gasket, Valve Body (Lower) .................................................................................... O-Ring, Intermediate & Overdrive Servo ................................................................. O-Ring, Reverse Servo Seal (Small) ....................................................................... O-Ring, Reverse Servo Seal (Large) ....................................................................... O-Ring, Filter (Small) ............................................................................................... O-Ring, Filter (Large) ............................................................................................... O-Ring, Inner Pump Gear to Converter Hub............................................................
209
FORD 4R44E, 4R55E, 5R44E, 5R55E ILL.
QTY.
YEAR
PART No.
REF. No.
TECHNICAL MANUALS 400H 400H
Tech Manual, 4R44E, 4R55E (Electronic) ............................................................... Tech Manual, 5R55E (5 Speed) ...............................................................................
1 1
95-Up 56400R 95-Up 56400S
83-4R44E,55E 83-5R55ETM
1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1
95-96 97-Up 95-96 97-Up 95-Up 95-96 95-Up 95-96 95-Up 95-96 97-Up 97-Up 95-Up 97-Up 95-Up 95-Up
F5AZ-7A247A F7LZ-7F293AB N.L. N.L. F5TZ-7G484A F5TZ-7F037AA F77Z-7G136AA F5TZ-7H144A XL2Z-7G383AA E9LZ-9E731A F7RZ-7H103BA F85Z-2L373AC F5TZ-7M101A XW4Z7M183AA F5TZ-7Z409B W703165-S300
1 1 1 1
95-96 56520D 97-Up 56520G 95-Up 56530A 95-Up 56544D
XL2Z-7A103BA XL2Z-7A103AB N.L. F5TZ-7B472A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
97-Up 97-Up 95-Up 95-Up 95-Up 95-Up 95-Up 97-02 97-Up 95-Up 97-Up 95-Up 95-Up 95-Up 95-Up 97-Up 97-Up 97-Up 95-Up 95-Up 95-Up 95-Up
56550BA 56550C 56550B 56554C 56554CA 56554D 56554DA 56554EB 56555N 56555LA 56555NA 56555M 56555MA 56556 56556A 56556B D56556A D56556D 56560A 56560C 56564B 56565D
N.L. F77Z-7L669AD F0TZ-7L669A N.L. N.L. F0TZ-7A360B N.L. 4L5Z-7A360BA XL2Z-7D044CA F5TZ-7D044D XL2Z-7D044AA F0TZ-7D044C F0TZ-7D044C D4ZZ-7C498A F0TZ-7C498A N.L. F0TZ-7C498A F0TZ-7C498A N.L. N.L. D8ZZ-7A262A N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1
95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-96 95-96 95-Up 95-Up 95-Up
56580A 56580C 56582GK 56584D 56584G 56584EA 56590B 56592B 56592BK 56594AK 56594BK 56602C 56604B 56604AA
XL2Z-7B446AB XL2Z-7B446AA N.L. E7SZ-7D006AA XL2Z-7D006AA F0TZ-7D006A F3TZ-7A153A N.L. N.L. N.L. F87Z-7D164AA N.L. N.L. F87Z-7D164AA
ELECTRICAL COMPONENTS 410 410 420 420 421 425D 425D 431 431 436 436 436 438 438 444D 444D
Switch, Transmission Range Sensor (MLPS) .......................................................... Switch, Transmission Range Sensor (MLPS) .......................................................... Solenoid Master Kit.................................................................................................. Solenoid Master Kit.................................................................................................. Solenoid, Shift/ Coast .............................................................................................. Solenoid, TCC (w/o Inductive Signature) ................................................................. Solenoid, TCC (w/ Inductive Signature) ................................................................... Solenoid, EPC (2 Green Screens) ........................................................................... Solenoid, EPC (2 Red Screens) .............................................................................. Sensor, Output Speed (VSS) ................................................................................... Sensor, Output Speed (VSS) (on case) ................................................................... Sensor, Output Speed (VSS) (on differential) .......................................................... Sensor, Input Speed (TSS) (Bolted to Center Support) ........................................... Sensor, Input Speed (TSS) (External) ..................................................................... Case Connector, w/ Internal Wire Harness (16 Prong, 6 Solenoid VB’s) ................ Case Connector Clip ................................................................................................
76410E 76410EA 56420EK 56420EAK 56421B 56425A 56425B 56431 56431A 86436A 56436H 36436B 56438H 46438 56444H 56444H-4
PUMPS 520A 520A 530A 544A
Stator, w/ Gears ................ ............... ................ ............... ............... ................ .......... Stator, w/ Gears (Outer Caged Bearing Type) ......................................................... Pump Gears, O-Ring Type (24T) .............. ............... ............... ................ ............... .. Plate, Pump (6 Bolt Electronic) ................................................................................ DRUMS & CLUTCH HUBS
550E 550E I 550E D554C R554C O554C F I 554C 554C 555F 555F 555F 555F 555F 556D 556D 556D 556D 556D 560E 560E 564C 565F
Overdrive (2 Clutch) 4R44E..................................................................................... Overdrive (2 Clutch) 5R55E..................................................................................... Overdrive (3 Clutch) ................................................................................................. Forward (5 Clutch) (Uses a Bearing # 226) ............................................................. Forward (5 Clutch) (Does Not Use Bearing # 226) .................................................. Forward (6 Clutch) (Uses a Bearing # 226) ............................................................. Forward (6 Clutch) (Does Not Use Bearing # 226) .................................................. Forward (6 Clutch) (Collar Bearing Design)............................................................. Direct (4 Clutch) (Drive Lugs are .350” Thick) 5R55E ............................................. Direct (5 Clutch) (Drive Lugs are .350” Thick) ......................................................... Direct (5 Clutch) (Drive Lugs are .350” Thick) 5R55E ............................................. Direct (6 Clutch) (Drive Lugs are .150” Thick) ......................................................... Direct (6 Clutch) (Drive Lugs are .350” Thick) ......................................................... Reverse (Uses Roller Type Sprag) (10 Lugs on Drum) (Sold w/o Sprag) ............... Reverse (w/ Lug Type Sprag) (30 Lugs on Drum) (4.0L) (Sold w/o Sprag) ............. Reverse (w/ Lug Type Sprag) (10 Lugs on Drum) 5R55E (Sold w/o Sprag) ........... Reverse (includes Lug Type Sprag) (4.0L) .............................................................. Reverse (26 Element Sprag) ................................................................................... Piston Kit, Overdrive Drum (4R44E, 4R55E) ........................................................... Piston Kit, Overdrive Drum (5R55E) ........................................................................ Piston Kit, Forward Drum ......................................................................................... Piston Kit, Direct Drum............................................................................................. PLANETS
580B 580B 582G 584G 584G 584G 590B 592G 592G 594G 594G 602G 604G 604G
210
Overdrive (w/ Tin Electric Pick-Up) .......................................................................... Overdrive (w/ Tin Electric Pick-Up) (w/ Lube Enhancements) ................................. Forward (6 Gear) (Uses a .350” Thick Brass Washer) (3 Piece Brg Inside) ............ Rear (4 Gear) ........................................................................................................... Rear (6 Gear) (10 Driving Lugs) (Bearing Type)...................................................... Rear (6 Gear) (30 Driving Lugs) .............................................................................. Ring Gear, Overdrive Planet (Used w/ Plastic Caged Sprag).................................. Ring Gear, Forward Planet ...................................................................................... Ring Gear Kit, Forward Ring Gear & Hub (Large ID)............................................... Ring Gear Kit, Rear Ring Gear & Hub (w/o Recess) ............................................... Ring Gear Kit, Rear Ring Gear & Hub (w/ Oil Notches)........................................... Hub, Forward Ring Gear .......................................................................................... Hub, Rear Ring Gear (1.590” OD Nose) (.733” Overall Height) .............................. Hub, Rear Ring Gear (1.610” OD Nose) w/ Oil Dam (4.0L) .....................................
FORD 4R44E, 4R55E, 5R44E, 5R55E ILL.
QTY.
YEAR
PART No.
REF. No.
SUN GEARS, SHELLS & SUPPORTS 610B 612G 612G 622G 622G 622G 622G 622G 622G 622G 622G 630B 630B
Sun Gear, Overdrive ................................................................................................ Sun Gear, Forward (No Bushing Type).................................................................... Sun Gear, Forward (2 Bushing Type) ...................................................................... Shell, Driving 4R44E, 4R55E (Exc. 4.0L) ................................................................ Shell, Driving 4R44E, 4R55E (4.0L) ........................................................................ Shell, Driving 5R44E, 5R55E (No Sensor Holes) .................................................... Shell, Driving 5R44E, 5R55E (w/Sensor Holes) ...................................................... Sun Gear & Shell, 4R44E, 4R55E (Exc. 4.0L)......................................................... Sun Gear & Shell, 4R44E, 4R55E (4.0L) ................................................................. Sun Gear & Shell (No Sensor Holes) (5R44E, 5R55E) ........................................... Sun Gear & Shell (w/ Sensor Holes) (5R44E, 5R55E) ............................................ Center Support (Uses a Flat Bearing # 226)............................................................ Center Support (Has a Caged Bearing In Ring Area) ..............................................
1 1 1 1 1 1 1 1 1 1 1 1 1
95-Up 95-Up 95-Up 95-96 95-96 97-Up 97-Up 95-96 95-96 97-Up 97-Up 95-Up 97-Up
56610 56612A 56612 56622 56622A 56622C 56622D 56622K 56622AK 56622CK 56622DK 56630B 56630C
F7RZ-7D063AA F0TZ-7D063B D4ZZ-7D063A N.L. F0TZ-7D064A F77Z-7D064BB 1L5Z-7D064AA N.L. F0TZ-7D064A N.L. N.L. F5TZ-7A130BB F77Z-7A130CB
1 1 1 1 1 1 1
95-96 97-Up 95-96 97-Up 95-96 95-96 95-96
56650B 56650H 56654A 56654HA A56664B S56664B S56664BK
92GT-7C109AA BWK-1310362 90GT-7F109BB 97GT-7E193AD N.L. 56600B 56600B-01K
1 1 1 1
95-Up 56670B 95-96 56674B 95-96 56674A 97-Up 56674C
XL2Z-7017AA F2TZ-7A658B F2TZ-7A658A F77Z-7A658AB
1 1 1
95-Up 95-96 97-Up
P56740-2 P56740-1 P56740-3
N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1
95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up
56741P-2K 56741P-3 56741F 56741FA 56741TK 56741Q-1 56741Q-2K 56741C-2K 56741HK 56741-6K 56741A-1 D56741A-1 56843E
37947-05K 56947-17 37947-01K 37947-03K 37947-11K 37947-38 37947-09K 37947-07K 37947-33K 37947-13K 3L5Z-7M203JA 3L5Z-7M203JA XL2Z-7L491AA
1 1 1 1 1 1 1 1
95-96 97-Up 95-Up 97-Up 95-96 95-Up 95-Up 95-Up
56750J 56750JA 56760H 56760MA 56760M 56765G 56765H 56770B
N.L. N.L. N.L. E5TZ-7A377BC F77Z-7005DB N.L. N.L. E5TZ-7A039C
ONE WAY CLUTCHES 650B 650B 654D 654D 664D 664D 664D
Sprag, Overdrive (Cage - Plastic Top and Side) Narrow ......................................... Sprag, Overdrive (Cage - Plastic Side/ Brass Top) Wide......................................... Sprag, Rear (Low) Clutch 26 Lug ............................................................................ Sprag, Rear (Low) Clutch 26 Elements (Replaces 16 Element Sprag) ................... Inner Race, Rear Sprag (Lug Type Sprag) .............................................................. Inner Race, Rear Sprag Late Model (req T-56600-DJ) (Sonnax) ............................ Sprag Update Kit (req T-56600-DJ) (Sonnax).......................................................... SHAFTS
670A 674B 674B 674B
Input Shaft (10” Long) .............................................................................................. Center Shaft, 4R44E, 4R55E w/ Neck) (Exc. 4.0L) ................................................. Center Shaft, 4R44E, 4R55E (w/o Neck) (4.0L) ...................................................... Center Shaft, 5R44E, 5R55E (Angled Shoulder) (4.0L) .......................................... VALVE BODIES
740D 740D 740D
Valve Body (Premium) (4R44E) Exc. 4.0L ................ ............... ................ ............... . Valve Body (Premium) (4R55E) 4.0L ................ ............... ................ ............... ......... Valve Body (Premium) (5R55E) 4.0L ................ ............... ................ ............... ......... VALVE BODY COMPONENTS
741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H
Sleeve Kit, Pressure Regulator Valve (req T-37947-TL5)........................................ Spring, Pressure Regulator (Elevated) .................................................................... Boost Valve Kit, w/ Sleeve 4R44E, 4R55E, 5R55E ................................................. Boost Valve Kit, w/ Sleeve 4R44E, 4R55E (Increased Ratio).................................. Valve, EPC & Engagement Control (req T-37947-TL11).......................................... Valve, TCC Regulator .............................................................................................. Sleeve Kit, TCC Regulator Valve (req T-37947-TL9) ............................................... Sleeve Kit, TCC Modulator Valve (req T-37947-TL5)............................................... Valve Kit, Coast Clutch (Oversized) (req T-37947-TL33) ......................................... End Plug Kit, Kickdown Control, Manual Low & Throttle Downshift ........................ Relief Valve (Bag of 10) 4R44E ............................................................................... Relief Valve, EPC Blow Off ...................................................................................... Solenoid Bracket (EPC) ...........................................................................................
I F O R D I
CASES & HOUSINGS 750A 750A 760D 760D 760D 765D 765D 770H
Bell Housing, 4.0L (w/ 2 Bolt Starter) (2 Top Bolts - 3.375” Center to Center)......... Bell Housing, 4.0L (w/ 2 Bolt Starter) (2 Top Bolts - 3.375” Center to Center)......... Case, 4.0L (Lug Type Sprag) (Electronic)................................................................ Case (w/ 1 Sensor on Case) 5R55E........................................................................ Case (w/ 2 Sensors on Case) 5R55E ...................................................................... Pan (2wd)................................................................................................................. Pan (4wd)................................................................................................................. Ext Housing (2wd) (Speed-O-Hole is 5.750” From Rear Seal - Drivers Side) ......... MISCELLANEOUS COMPONENTS
698G 698G 902D 902D 902D 902D
Oil Dam (Brown) ...................................................................................................... Oil Dam (Black) ........................................................................................................ Piston, Interm & O.D. Servo (1.625” ID Cover # FB) (Piston # 90GT-F1A) ............. Piston, Interm & O.D. Servo (1.690” ID Cover # EB) (Piston # 90GT-E1A)............. Piston, Interm & O.D. Servo (1.750” ID Cover # DB) (Piston # 90GT-D1A) ............ Piston, Interm & O.D. Servo (1.812” ID Cover # CA/CB).........................................
1 95-96 56698 1 97-Up 56698A 1-2 95-Up 56902AA 1-2 95-Up 56902AB 1-2 95-Up 56902AC 1-2 95-Up 56902AD
F0TZ-7B176A F77Z-7B176C F0TZ-7D021B F7ZZ-7D021EA F0TZ-7D021A E3ZZ-7D021A
211
FORD 4R44E, 4R55E, 5R44E, 5R55E ILL.
QTY.
YEAR
PART No.
REF. No.
1-2 1-2 1-2 1-2 1-2 1-2 1 1 1 1 1-2 1-2 20 1 1 1 1 1
95-Up 95-Up 97-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up
56902AE 56902AG 56902AJ 56904AC 56904AG 56904AJ 56910B 56910 56912 56915-3 26922 56961 56971 56981 56913A 56444H-4 AF235S AF235SA
F2ZZ-7D021A D4ZZ-7D021A F77Z-7D021ZA E6TZ-7D027C 2L5Z-7D027AA F77Z-7D027ZC XL2Z-7D189BA D7ZZ-7D189C N.L. D4ZZ-7D029A 380850-S E8TZ-7A262A F1TZ-7A480B ESTZ-7A527A 56605E N.L. D4ZZ-6434A F77Z-6434AA
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up
T-0429 T-0514 T-0515 T-0168-A T-0168-K T-0519A T-0519AAC T-0519 T-0168-CU T-0168-C T-0168-B T-0168AAC T-0450 T-0493 T-0497 T-56600-DJ T-0030-A T-0488 T-0516 T-0495 T-0506 T-0489 T-0484 T-0485 T-0501 T-1863 T-0512 T-0137 T-0130 T-56219-06K T-0502 T-0468 T-0443 T-0438 T-0511 T-5015 T-0500 T-0424 T-0486 T-0487 T-0490 T-0503 T-0509 T-9183 T-9183-1 T-0437 T-0440
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
MISCELLANEOUS COMPONENTS (Cont.) 902D 902D 902D 904D 904D 904D 910D 910D 912D 915H 922H 961E 971E 981E N.I. N.I. N.I. N.I.
Piston, Interm & O.D. Servo (1.920” ID Cover # BA/BB) (Piston # 83DT-B1A) ....... Piston, Interm & O.D. Servo (2.075” ID Cover # AA/AB) (78DT/83DT-A1A/A2A).... Piston, Interm & O.D. Servo (2.317” ID Cover # ZC) (Piston Cast # 97GT-ZA) ....... Servo Cover, Intermediate & Overdrive (1.750” ID of Cover # DB) ......................... Servo Cover, Intermediate & Overdrive (2.075” ID of Cover # AA/AB) .................... Servo Cover, Intermediate & Overdrive (2.317” ID of Cover # ZC) .......................... Servo Assembly, Reverse (No Groove) ................................................................... Servo Assembly, Reverse (1 Groove) ...................................................................... Piston, Reverse Servo ............................................................................................. Band Apply Strut ...................................................................................................... Nut, Band Adjustment Nut (Coarse Threads) .......................................................... Piston, Overdrive & Direct Clutch (Steel Drums) ..................................................... Springs, Overdrive & Direct Drum Return................................................................ Retainer, Overdrive Drum Spring ............................................................................. Reverse Servo Extendo Pin ..................................................................................... Clip, Case Connector to Wire Harness .................................................................... Flywheel Spacer, 6 Bolt (4.0L) ................................................................................. Flywheel Spacer, 8 Bolt (4.0L) ................................................................................. TOOLS
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. I N.I. N.I. DN.I. RN.I. ON.I. F I N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
212
Alignment Gauge, Oil Pump 5 Pieces...................................................................... Alignment Pin, Front Pump ..................................................................................... Alignment Pin, Oil Pump To Transfer Case ............... ................ ............... ............... Alignment Tool, Bell Housing To Front Pump ............... ............... ................ ............ Alignment Tool, Bell Housing To Pump & Pump To Gear Kit ............... ................ .... Alignment Tool, Converter To Flexplate ............... ............... ................ ............... ..... Alignment Tool, Converter To Flexplate Adapt-A-Case .............. ............... ............... Alignment Tool, Flex Plate .............. ............... ................ ............... ................ .......... Alignment Tool, Front Pump Late .............. ................ ............... ................ ............... Alignment Tool, Front Pump To Early Heavy Duty ................ ............... ................ .... Alignment Tool, Front Pump To Gear Connecting ................ ............... ................ .... Alignment Tool, Front Pump (Adapt-a-Case) ........................................................... Checking Tool, Converter End Play ........................................................................ Compressor, Servo Cover (4R44E, 4R55E, 5R55E) ............................................... Compressor, Servo Cover (5R55E) ......................................................................... Drill Jig, For Removing Inner Race (4R44E)............................................................ Front Pump Clearance, H-Gauge ........................................................................... Gauge, TSS ............... ............... ................ ............... ................ ............... ............... . Gauge Bar.............. ............... ................ ............... ................ ............... ............... ...... Governor Bore Bushing Tool, For Installing Sleeve T-0495-SL ............................... Guide Pin, Bell Housing .......................................................................................... Guide Pin, Converter .............................................................................................. Guide Pin, Valve Body, 0.235” .............. ............... ............... ................ ............... ..... Guide Pin, Valve Body, 0.248” .............. ............... ............... ................ ............... ..... Installer, Center Support Bearing ............................................................................ Installer, Converter Hub Seal .................................................................................. Installer, Converter Seal .......................................................................................... Installer, Extension Housing Seal ........................................................................... Installer, Extension Housing Seal Boot Type ........................................................... Installer, For S56630-2 Center Support Sleeve ...................................................... Installer, Forward Clutch Bearing ............................................................................ Installer, Front Pump Seal ............... ................ ............... ................ ............... .......... Installer, Housing Bushing ...................................................................................... Installer, Manual Lever Oil Seal .............................................................................. Installer, Output Shaft Bearing (5R55E).............. ................ ............... ............... ....... Installer, Overdrive Sprag ....................................................................................... Installer, Pump Bearing Use with T-1215 Bushing Driver Handle ............................ Installer & Protector, Lip Seal 3 Piece Set ............................................................... Installer & Resizer, Coast Clutch Seal ..................................................................... Installer & Resizer, Direct Clutch Seal ..................................................................... Installer & Resizer, Front Pump ............................................................................... Installer Sleeve, For One Way Clutch Use with T-0504........................................... Installer Sleeve, Reverse Drum 1 Way Clutch (4R55E & 5R55E) ........................... Linkage Pin Remover Tool ................ ............... ................ ............... ............... .......... Linkage Pin Tool Replacement Pins (3mm) ............................................................. Protector, Inner Seal ............................. ............... ................ ............... ............... ..... Protector, Outer Seal ............... ............... ................ ............... ................ ............... ..
FORD 4R44E, 4R55E, 5R44E, 5R55E ILL.
QTY.
YEAR
PART No.
REF. No.
TOOLS (Cont.) N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
Protector, Piston Inner Seal ..................................................................................... Pusher, One Way Clutch Use with Sleeve T-0503................................................... Pusher, Reverse Drum 1 Way Clutch (4R44E & 5R55E)......................................... Remover, Extension Housing Bushing .................................................................... Remover, Shift Linkage Pin ..................................................................................... Selecting Gauge ...................................................................................................... Servo Bore Tool, Use with T-9212-SL Sleeve ............... ................ ............... ............ Setting Gauge, Selector Lever Position Sensor ...................................................... Staking Tool, Adapter For Front Pump Seal............................................................. Staking Tool, Front Pump Seal ............... ................ ............... ............... ................ .. Staking Tool, Front Pump Seal ............... ................ ............... ............... ................ .. Transmission Holding Fixture Plate, Transmission ................................................. Transmission Holding Fixture, Sold Without Base Use Base T-0156-BB ................ Transmission Holding Fixture, With Base ............................................................... Valve Body Air Test Plate ............... ............... ............... ................ ............... .............
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
VOL.
SONNAX PRODUCTS
PAGE ILL.
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
Baseline Rebuilding Kit ............................................................................................ N.I. Boost Valve & Sleeve Kit (Increased Ratio) ................ ............... ............... ............... N.I. Boost Valve & Sleeve Kit (OEM Ratio) .................................................................... N.I. Bushing, Bell Housing (Finish-in place) (Machining Required) (5 per bag) ............. N.I. Bushing, Front Stator ............................................................................................... N.I. Center Support/Direct Drum Sleeve (4R44E, 5R44E Only)..................................... N.I. Center Support/Fwd Clutch Sleeve (Bushing Style Supports) (4R44E, 4R55E) ..... N.I. (Machining Required) (T-56219-04K* Recommended)....................................... Center Support/Overdrive Shaft Sleeve Kit ............................................................. N.I. Coast Clutch Valve Kit O.S. (T-37947-TL33 Required)............................................ N.I. Crankshaft Spacer (6 Bolt).............. ............... ............... ................ ............... ............ N.I. Crankshaft Spacer (8 Bolt).............. ............... ............... ................ ............... ............ N.I. End Plug Kit ............... ............... ............... ................ ............... ................ ............... .. N.I. EPC & Engagement Control Kit (T-37947-TL11 Required)............... ............... ........ N.I. EPC & TCC Relief Valve Kit (T-37947-TL40 Required) ........................................... N.I. High Radius Relief Valve (10 per bag) ..................................................................... N.I. Low Sprag End Cap & Washer Kit (4R44E, 5R44E Only) ....................................... N.I. Low Sprag Inner Race (4R44E, 5R44E Only) (T-56000-DJ* Recommended) ........ N.I. Low Sprag Update Kit (4R44E, 5R44E Only) (T-56000-DJ* Recommended) ......... N.I. Pinion Needle Roller (For .334” Dia Pins) (102 Per Bag) (4R44E, 5R44E) ............. N.I. Pinion Pin (.334” Diameter) (6 Per Bag) (4R44E, 5R44E Only) .............................. N.I. Pinion Washer (For .334” Diameter Pins) (12 Per Bag) (4R44E, 5R44E Only) ....... N.I. Planetary Rebuild Kit (For .334” Diameter Pins) (4R44E, 5R44E Only) .................. N.I. Pressure Main Pressure Regulator Spring (Elevated) (20 per bag) ........................ N.I. Pressure Regulator Sleeve Kit (T-37947-TL5 Required) ......................................... N.I. Reverse Servo Sleeve Kit (Machining Required)..................................................... N.I. Shift Lever Case Bore Repair Sleeve Kit (T-56361-TL Required)............................ N.I. TCC Modulator Sleeve Kit (T-37947-TL5 Required) ................................................ N.I. TCC Regulator Sleeve Kit (T-37947-TL9 Required) ................................................ N.I. TCC Regulator Valve (OEM Size)............................................................................ N.I. TCC Regulator Valve Spring Kit (5 Inner & Outer Sets, OEM Rating) ..................... N.I. Zip Kit (4R44E, 5R44E, 5R55E) .............................................................................. N.I.
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up
T-0439 T-0504 T-0510 T-0508 T-9183 T-0507 T-9212 T-2327 T-0494 T-0469 T-2601 T-0480 T-0156-AF T-0156-A T-2617 PART NO.
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. SONNAX NO.
N.I. 6 6 N.I. N.I. N.I. N.I.
A56165H 37947-EZ S56741FA 37947-03K S56741F 37947-01K S56034 56001X S56036B 56000C-01 S56630-4 56219-02K S56219-03K 56219-03K
N.I. 10 N.I. N.I. 11 9 7 N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. 8 5 N.I. N.I. 1 2 3 4 N.I.
S56630-2 56219-05K S56741HK 37947-33K AF235S 56000-CS6 AF235SA 56000-CS8 S56741-6K 37947-13K S56741TK 37947-11K S56741C-3K 37947-40K S56741A-1 10000-02K S56257K 56250-01K S56664B 56600B S56664BK 56600B-01K S56412-03 56412-03 S56582A-3 56412-02 S56412-04 56412-04 S56412RK 56412RK 56741P-3 56947-17 S56741P-2K 37947-05K S56912D 56532-01K S56069 56361-01K S56741C-2K 37947-07K S56741Q-2K 37947-09K S56741Q-1 37947-38 S56741CA-3K 37947-46K S56741ZK 4R44E-55EZIP
I F O R D I
213
FORD 5R55N, 5R55S, 5R55W A
B
I D R O F I
C
D
E
46 214
© 2014 Transtar Industries, Inc. No part of this work, inclu ding but not limited to the Part Numbers, may be rep roduced or transmitted in any form or by an y means, electronic or mech anical, including pho tocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
FORD 5R55N, 5R55S, 5R55W F
G
I F O R D I
H
46 215
FORD 5R55N, 5R55S, 5R55W VALVE BODY GUIDE
6
5R55N 10b
9b
1 2
I D R O F I
4 8b
6 3b
7b
1
5 9a
5R55W/S
10a
2
3b 7a 5 12 8a
216
©2014 Sonnax Industries, Inc. Artwork used by permission.
FORD 5R55N, 5R55S, 5R55W 46010B
46010A
46010
46300W ILL.
QTY.
YEAR
PART No.
REF. No.
DELUXE KITS (SUPER KITS) 008 008
5R55N (w/ Pistons*)................................................................................................. 5R55W, 5R55S (w/ Pistons*) ................................................................................... (*) For Kits w/out Pistons, replace the P with an N - for example 46004N..........
1 1
99-Up 02-Up
46008P 46008AP
N.L. N.L.
99-Up 02-Up
46007P 46007AP
N.L. N.L.
COMPLIANCE KITS (CALIFORNIA KITS) 007 007
5R55N (w/ Pistons*)................................................................................................. 5R55W, 5R55S (w/ Pistons*) ................................................................................... (*) For Kits w/out Pistons, replace the P with an N - for example 46004N..........
1 1
MASTER OVERHAUL KITS (WITH STEELS) 006 006 006
5R55N (w/ Pistons*)................................................................................................. 5R55W, 5R55S (1 Sided Direct Clutch Frictions*) (w/ Pistons*).............................. 5R55W, 5R55S (2 Sided Direct Clutch Frictions*) (w/ Pistons*).............................. (*) For Kits w/out Pistons, replace the P with an N - for example 46004N..........
1 1 1
99-Up 46006P 02-07 46006AP 08-Up 46006BP
N.L. N.L. N.L.
1 1 1
99-Up 46004P 02-07 46004AP 08-Up 46004BP
N.L. N.L. N.L.
1 1
99-Up 02-Up
46002N 46002AN
N.L. N.L.
1 1 1
99-Up 03-Up 02-Up
46011 46011B 46011A
N.L. N.L. N.L.
1 1 1 1 1
99-02 46010 03-Up 46010B 02-Up 46010A 99-Up 46016 02-Up 46016A
XW4Z7A098BB 3W4Z7A098AA XW4Z7A098BB N.L. N.L.
1 1 1
99-Up 56022E 02-Up 46022 99-Up 46024
74DT-7B034AA 1L4P-7D034AA XW4Z7D095AA
1 1 1 1 1
99-Up 99-Up 99-Up 99-Up 99-Up
N.L. D4TP-7A834AB N.L. N.L. F77Z-7R205AA
LESS STEEL KITS 004 004 004
5R55N (w/ Pistons*)................................................................................................. 5R55W, 5R55S (1 Sided Direct Clutch Frictions*) (w/ Pistons*).............................. 5R55W, 5R55S (2 Sided Direct Clutch Frictions*) (w/ Pistons*).............................. (*) For Kits w/out Pistons, replace the P with an N - for example 46004N..........
OVERHAUL KITS (W/ RINGS & SEALS) 002 002
5R55N (w/out Pistons**) .......................................................................................... 5R55W, 5R55S (w/out Pistons**)............................................................................. (**) For Kits w/ Pistons, replace the N with a P - for example 46002P................
I F O R D I
FILTER KITS 011 011 011
5R55N (Plastic) (0.4” Pickup Tube) ......................................................................... 5R55S (Metal/Plastic) (1.3” Pickup Tube) (Car)....................................................... 5R55S/W (Metal/Plastic) (2.4” Pickup Tube) (SUV) ............... ............... ............... .... FILTERS
010H 010H 010H 016H 016H
5R55N (Plastic) (0.4” Pickup Tube) ......................................................................... 5R55S (Metal/Plastic) (1.3” Pickup Tube) (Car)....................................................... 5R55S/W (Metal/Plastic) (2.4” Pickup Tube) (SUV)................................................. Screen / Gasket, Solenoid Block (5R55N)............................................................... Screen / Gasket, Solenoid Block (5R55W, 5R55S) ................................................. BANDS
022AB 022AB 024E
Intermediate & Overdrive (5R55N) .......................................................................... Intermediate & Overdrive (5R55W, 5R55S) (Hi-Energy) ......................................... Low/ Reverse (Split)................................................................................................. BUSHINGS
030 034A 037 046 064
Bushing Kit (All) (5R55N Ext Hsg Bushing Not Included) ........................................ Converter Housing (Babbitt) .................................................................................... Stator, Rear ................ ............... ................ ............... ............... ................ ............... .. Overdrive Drum........................................................................................................ Case (Caged Bearing) .............................................................................................
46030 56034 56037 56046 56263B
217
FORD 5R55N, 5R55S, 5R55W ILL.
QTY.
YEAR
PART No.
REF. No.
METAL CLAD SEALS 070A 072H 074H 074H 074H
Front Pump (Rubber Coated) (No Flange) .............................................................. Main Control Lever Seal .......................................................................................... Rear (5R55N & 05-Up Mustang 5R55S).................................................................. Rear (5R55W, 5R55S except 05-Up Mustang)........................................................ Adapter Housing (4wd) ............................................................................................
1 1 1 1 1
99-Up 56070B 99-Up 36072 99-Up 46074 02-Up 46074A 02-Up 46074B
F77Z-7A248AA C7AZ-7B498A XW4Z-7052AA F6UZ-7052A 1L2Z-7052AA
2 2 4 4 5 5 5 5 5 5 5 1
99-Up 99-Up 99-Up 99-Up 99-07 99-07 99-07 99-07 08-Up 99-Up 99-Up 02-Up
F7ZZ-7B164CA N.L. XW4Z7B164CA XW4Z7B442CA XW4Z7B164BA N.L. XW4Z7B442BA N.L. N.L. XW4Z7B164AA N.L. N.L.
2 2 5 5 5
99-Up 56120B 99-Up 56120BK 08-Up 56120C 99-Up 46128 99-Up 46128K
F0TZ-7B442B N.L. F77Z-7B442AA XW4Z7B442AB N.L.
1 1
99-Up 56140B 99-Up 46148
F0TZ-7B066B N.L.
FRICTION PLATES 100F 100F 104D 124D 106B 126B 126B 126B 106B 108G 108G N.I.
Overdrive ................................................................................................................. Overdrive (High Performance) (Red) ....................................................................... Intermediate (1 Sided, 24 Internal Teeth)................................................................. Intermediate (1 Sided, 33 External Teeth) ............................................................... Direct (1 Sided, 48 Internal Teeth) ........................................................................... Direct (1 Sided, 48 External Teeth) (High Performance) (Red)................................ Direct (1 Sided, 20 External Teeth) .......................................................................... Direct (1 Sided, 20 External Teeth) (High Performance) (Red)................................ Direct (2 Sided) (Use 56120C Steels)...................................................................... Forward .................................................................................................................... Forward (High Performance) (Red) ......................................................................... Friction Mod, 5R55W, 5R55S (High Performance) (Red) ........................................
56100B A56100BHP 46104 46124 46106 A46106HP 46126 A46126HP 46106A 46108 A46108HP A46119AHP
STEEL PLATES 120F 120F 126B 128G 128G
Overdrive ................................................................................................................. Overdrive (Kolene) ................................................................................................... Direct........................................................................................................................ Forward .................................................................................................................... Forward (Kolene) ..................................................................................................... PRESSURE PLATES
140F 148G
I D R165 O165 F I 165
Direct & Overdrive (.200”) ........................................................................................ Forward .................................................................................................................... VALVE BODY RECALIBRATION KITS Shift Kit®, 5R55N 99-02, 5R55W/S 02-08 (Transgo®) (w/ Pump Align Tool) .......... Shift Correction Package, 5R55N 99-02, 5R55W/S 02-08 (Superior) ..................... Reprogramming Kit™, 5R55W/S (Transgo®) (Does Not Fit 5R55N) ......................
1 1 1
99-08 99-08 02-07
T46165 S46165 T46169
SK® 5R55W K5R55W/N/S 5R55W-HD2
SEALING RINGS 175H
Sealing Ring Kit .......................................................................................................
1
99-Up
46175
N.L.
THRUST WASHERS 211A 211A 211A 211A 211A 214F 214F
Pump Cover to Overdrive Drum (1.91mm) (Red) ............... ............... ................ ...... Pump Cover to Overdrive Drum (2.10mm) (Black) ................ ............... ................ ... Pump Cover to Overdrive Drum (1.75mm) (Brown) ............... ............... ................ ... Pump Cover to Overdrive Drum (2.25mm) (Orange) ................ ............... ............... . Pump Cover to Overdrive Drum (2.45mm) (Purple) ................................................ Overdrive Sun Gear (Star) (24 Inner Teeth)............................................................. Overdrive Sun Gear (Star) (38 Inner Teeth).............................................................
1 1 1 1 1 1 1
99-Up 99-Up 99-Up 99-Up 99-Up 99-02 03-Up
56211GA 46211R 46211X 46211Y 46211Z 46214 46214A
N.L. F7TZ-7D014PA XW4Z7D014XA XW4Z7D014YA XW4Z7D014ZA XW4Z7660AA N.L.
1 1 1 1 1 1 1 1 1 1
99-Up 99-Up 99-Up 99-Up 99-Up 03-Up 99-Up 95-Up 95-Up 99-Up
56211NB 56211PB 56211RB 56211SB 56217 46235 96235 56244C 56229B 56263B
XW4Z7D014CA XW4Z7D014DA XW4Z7D014EA XW4Z7D014FA E5TZ-7L495A XW4Z7F374AA F3RZ-7H027A F7ZZ-7M151BA F77Z-7M153EB F77Z-7R205AA
1 1 1 1 1 1
99-Up 46300W 99-Up 46305 99-Up 46310 99-Up 46311 99-Up 46320 02-08 46320A
BEARINGS & RACES 211B 211B 211B 211B 217F 235C 235 244D 251D 263
Center Support to Direct Drum (.110”) .............. ................ ............... ............... ......... Center Support to Direct Drum (.116”) .............. ................ ............... ............... ......... Center Support to Direct Drum (.124”)..................................................................... Center Support to Direct Drum (.132”) .............. ............... ................ ............... ......... Bearing, OD Planet to OD Shaft .............................................................................. Bearing, Front Hub to Planet ................................................................................... Rear Ring Gear Hub to Case ................................................................................... Bearing, Sun Shell to Rear Planet ........................................................................... Bearing, Rear Planet to Hub .................................................................................... Bearing, Case (Caged) ............................................................................................ GASKETS & O-RINGS
300H 305H 310A 311A 320H 320H
218
Gasket, Pan (Molded Rubber) ................................................................................. Gasket, Extension Housing...................................................................................... Gasket, Pump ............... ............... ............... ................ ............... ................ .............. O-Ring, Front Pump ............................. ............... ................ ............... ................ ...... Gasket, VB Upper (5R55N) ..................................................................................... Gasket, VB Upper (5R55W, 5R55S)........................................................................
XW4Z7A191CA XW4Z-7086AA XW4Z7A136CA XW4Z-7086AA N.L. N.L.
FORD 5R55N, 5R55S, 5R55W ILL.
QTY.
YEAR
PART No.
REF. No.
GASKETS & O-RINGS (Cont.) 320H 320H 320H 320H 320H 320H 320H 321H 321H 362 367 381
Valve Body Gasket Kit (5R55W, 5R55S) ................................................................. Bonded Gasket w/ Plate (5R55N) (4/2000-Up)........................................................ Bonded Gasket w/ Plate (5R55W, 5R55S) Explorer, Mountaineer, Aviator ............. Bonded Gasket w/ Plate (5R55W, 5R55S) Explorer, Mountaineer, Aviator ............. Bonded Gasket w/ Plate (5R55W, 5R55S) Mustang ............................................... Bonded Gasket w/ Plate (5R55W, 5R55S) 3.9L Lincoln & T-Bird ............................ Bonded Gasket w/ Plate (5R55W, 5R55S) 3.0L Lincoln .......................................... Gasket, VB Lower (5R55N) ..................................................................................... Gasket, VB Lower (5R55W, 5R55S)........................................................................ O-Ring, Intermediate Servo ..................................................................................... O-Ring, Overdrive Servo.......................................................................................... O-Ring, Inner Pump Gear ........................................................................................
1 1 1 1 1 1 1 1 1 1 1 1
09-Up 46320BK E00-Up 46320E 02-03 46320F 04-Up 46320H 04-Up 46320H 03-Up 46320G 04-Up 46320J 99-Up 46321 02-08 46321A 99-Up 46362 99-Up 46367 99-Up 56381
N.L. XW4Z7Z490AD N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1
99-Up 46400 99-Up 46400A 99-Up 46400C 99-Up 46400B
5R55N-TM 5R55S/5R55W 5R55N-REB 5R55N-DIAG
1 1 1 1 1 1 2 1 1
99-Up 02-Up 99-Up 99-Up 02-03 04-Up 99-Up 99-Up 02-Up
46410 46410A 46411 46420 46420A 46420B 46436 46438 46445A
5W4Z7F293AA 5L2Z-7F293AA XW4Z7E440AA XW4Z7G391AB 1L2Z-7G391AE 4L2Z-7G391AA XW4Z7H103AA XW4Z7M183AA N.L.
1 1 1 1 1 1
99-01 02-Up 99-Up 99-Up 99-Up 99-Up
46500 46500A 46530 D46507A-1 S46507A-1 A46507A-1
XW4Z7A103AC XW4Z7A103AC N.L. XW4Z-7H411A 56200-03K K060
1 1 1 1 1 1 1
99-Up 99-01 99-Up 99-Up 99-Up 99-Up 99-Up
46550 46550A 46552 46554 46555 46555A 46556
9L2Z-7L669A N.L. XW4Z7F340BA 1L2Z-7A360AA XW4Z7D044CB N.L. XW4P7E193AA
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
99-02 02-Up 99-Up 02-Up 99-Up 99-Up 99-Up 99-Up 02-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up
46580 46580A 46580K 46580AK 46582 46582A 46582AK 46584 46590A 56590B 46592 46592A 46594 46602 46602A 46604
XW4Z7B446BA 2L2Z-7B446AA N.L. N.L. XW4Z7B446BA YW4Z7A398AA N.L. XW4Z7D006AA 4L2Z-7A153AA F3TZ-7A153A 4L2Z7D392AA N.L. 4W4Z7A153AA 9L2Z-7B067A N.L. N.L.
TECHNICAL MANUALS 400H 400H 400H 400H
Tech Manual (5R55N) .............................................................................................. Tech Manual (5R55W, 5R55S) ................ ............... ............... ................ ............... ... ATRA Rebuild Manual (5R55N, 5R55W, 5R55S) .................................................... ATRA ID, Diagnosis & Testing Manual (5R55N, 5R55W, 5R55S)............................ ELECTRICAL COMPONENTS
410 410 411 420H 420H 420H 436H 438H 445
Switch, Neutral Safety (Outside Mounting Hole) (5R55N) ....................................... Switch, Neutral Safety (Inside Mounting Hole) (5R55W, 5R55S) ............................ Sensor, Fluid Pressure (5R55N) .............. ............... ................ ............... ................ .. Solenoid Block (5R55N)........................................................................................... Solenoid Block (5R55W, 5R55S) ............................................................................. Solenoid Block (5R55W, 5R55S) ............................................................................. Sensor, Input & Output Speed (TSS, VSS).............................................................. Sensor, Intermediate Shaft Speed (TSS) (5R55N) .................................................. Harness Repair, External (5R55W, 5R55S)............................................................. PUMPS
500A 500A 530A 507H 507H 507H
Pump Assembly (uses 24T OD Sun Gear) .............................................................. Pump Assembly (uses 38T OD Sun Gear) .............................................................. Pump Gears (11 Inner Teeth) .............. ............... ................ ............... ................ ....... Valve, Line Pressure Relief (OEM Type).................................................................. Valve, Line Pressure Relief (Sonnax) ...................................................................... Valve, Line Pressure Relief (Superior) .....................................................................
I F O R D I
DRUMS & CLUTCH HUBS 550A 550A 552D 554G 555B 555B 556E
Overdrive (.320” Narrow Lug Type Center Hub) ...................................................... Overdrive (.420” Wide Lug Type Center Hub) ......................................................... Intermediate (5R55N) .............................................................................................. Forward .................................................................................................................... Direct (4 Clutch) ....................................................................................................... Direct (5 Clutch) ................ ............... ................ ............... ............... ................ .......... Reverse (May Not Include The Sprag) .................................................................... PLANETS
580F 580F 580F 580F 582C 582C 582C 584D 590F 590F 592C 592C 594D 602C 602C 604D
Planet, Overdrive (25T Gear) (Used w/ 24T Sun Gear)........................................... Planet, Overdrive (28T Gear) (Used w/ 38T Sun Gear)........................................... Planet Kit, Overdrive (25T Gear) (Used w/ 24T Sun Gear)...................................... Planet Kit, Overdrive (28T Gear) (Used w/ 38T Sun Gear)...................................... Planet, Front (6 Gears) (19T) (Used w/ 47T Sun Gear)........................................... Planet, Front (6 Gears) (23T) (Used w/ 55T Sun Gear)........................................... Planet Kit, Front (6 Gears) (23T) (Used w/ 55T Sun Gear) ..................................... Planet, Rear (5 Gears) ............................................................................................. Ring Gear, Overdrive (94T) (Used w/ 28T Planet) ................................................... Ring Gear, Overdrive (72T) (Used w/ 25T Planet) ................................................... Ring Gear, Front (85T) (Used w/ 19T Planet) .......................................................... Ring Gear, Front (101T) (Used w/ 23T Planet) ........................................................ Ring Gear, Rear ....................................................................................................... Hub, Forward Ring Gear .......................................................................................... Hub, Forward Ring Gear (Used w/ 101T Ring Gear) ............................................... Hub, Rear Ring Gear ...............................................................................................
219
FORD 5R55N, 5R55S, 5R55W ILL.
QTY.
YEAR
PART No.
REF. No.
SUN GEARS, SHELLS & SUPPORTS 610F 610F 622C 622C 622C 622C 622C 622C 630B
Sun Gear, Overdrive (24T) (Used w/ 25T Planet) .................................................... Sun Gear, Overdrive (38T) (Used w/ 28T Planet) .................................................... Shell, Sun Gear (Bearing in Shaft) (47T on the Forward Sun Gear) ....................... Shell, Sun Gear (Bearing in Shaft) (55T on the Forward Sun Gear) ....................... Shell, Sun Gear (Non Bearing Style) (55T on the Forward Sun Gear) .................... Sun Gear & Shell Kit (Bearing in Shaft) (47T on the Forward Sun Gear) ................ Sun Gear & Shell Kit (Bearing in Shaft) (55T on the Forward Sun Gear) ................ Sun Gear & Shell Kit (Non Bearing) (55T on the Forward Sun Gear) ..................... Center Support, Dual Bearing Type (Threaded Sensor Hole) .................................
1 1 1 1 1 1 1 1 1
99-Up 56610 02-Up 46610A 99-01 46622 01-Up 46622B 02-Up 46622A 99-01 46622K 01-Up 46622BK 02-Up 46622AK 99-Up 56630C
F7RZ-7D063AA 2L2Z-7D063AA 2W4Z7A019AA YW4Z7A019AA 1L2Z-7A019BA N.L. N.L. N.L. F77Z-7A130CB
ONE WAY CLUTCHES 650F 652C
Sprag, Overdrive ...................................................................................................... Sprag, Intermediate w/ outer Race ..........................................................................
1 1
99-Up 56650H 99-Up 46652
BWK-1310362 XW4Z7A089CA
1 1 1 1 1 1 1 1
99-Up 46670 99-Up 56674C 02-Up 46674A 99-02 56674CK 02-Up 46674AK 99-02 46678 02-Up 46678A 02-Up 46678B
XW4Z-7017AA F77Z-7A658AB N.L. XW4Z7L678AB 4L2Z-7L678AA N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1
99-Up P46740-1 02-Up P46740-2 09-Up P46740-3 02-Up 46740B 02-Up 46740A 99-Up 46741CA 02-Up 46741C 99-Up 46741G-3 99-Up 46741CB
N.L. N.L. N.L. N.L. N.L. 56947J-03K 56947J-01K 56947J-S1 56947J-15K
1 1 1 1 1 1 1 1 1
99-Up 99-Up 02-Up 02-Up 99-02 02-Up 99-02 02-Up 02-Up
46760B 46760 46760A 46760C 46765 46765A 46770 46770A 46770B
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-02 99-02 02-Up 03-Up 99-02 02-Up 02-Up 99-02 99-02 99-02 02-Up 02-Up 99-Up 99-02
46882 46902 46902A 46904 46904A 46904B 46907 46907A 46907B 46907C 46909 46909A 46909B 46910 46910A 46912 46912A 46914A 26922 46962
XW4Z7G375AA 4W4Z7D021KA 4W4Z7D021LA N.L. XW4Z7D027GB XW4Z7D027HB XW4Z7D021JA XW4Z7D021HA 1L2Z-7D021CA 3W4Z7D021AA N.L. N.L. N.L. N.L. N.L. XW4Z7D189AA 4L2Z-7D189AA 9L2Z-7D036A 388307-S XW4Z7E005AA
SHAFTS 670A 674F 674F N.I. N.I. 678E 678E 678E
Shaft, Input (10.25” Long) ........................................................................................ Shaft, Overdrive Center (72T).................................................................................. Shaft, Overdrive Center (94T).................................................................................. Shaft Kit w/ Outer Race Kit (72T) (5R55N) .............................................................. Shaft Kit w/ Outer Race Kit (94T) (5R55W/S).......................................................... Shaft, Output 2wd (11.5” w/ Bolt on Yoke) (5R55N)................................................. Shaft, Output 2wd (15.5”) (5R55W, 5R55S) ............................................................ Shaft, Output 4wd (11.5”) (5R55W, 5R55S)............................................................. VALVE BODIES
740H 740H 740H 740H 740H I 740H D740H R740H O740H
F I
Valve Body (Premium) (No Solenoid Pack, No Top Plate) (5R55N) ........................ Valve Body (Premium) (No Solenoid Pack, Incl Top Plate) (5R55W, 5R55S).......... Valve Body (Premium) (No Solenoid Pack, Incl Top Plate) (5R55W, 5R55S).......... Valve Body, Cast XW4P (No Solenoid Pack, Incl Top Plate) (5R55W) .................... Valve Body, Cast 1L2P (No Solenoid Pack, No Filter Plate) (5R55S) ..................... Sleeve & Plunger, TCC Modulator (Increased Ratio) .............................................. Sleeve & Plunger, TCC Modulator (OEM Ratio) ...................................................... Spring, 4-3 Pre Stroke Valve.................................................................................... Valve & Sleeve, TCC Modulator (req T-F-56947J-TL15 & T-VB-FIX) ...................... CASES & HOUSINGS
760H 760H 760H 760H 765H 765H 770H 770H 770H
Case (Round Bell Top) (5R55N) .............................................................................. Case (Flat Bell Top) (5R55N) ................................................................................... Case (Driver Side Starter) (5R55W, 5R55S) ........................................................... Case (Passenger Side Starter) (5R55W, 5R55S).................................................... Pan (w/ Ribs) (5R55N)............................................................................................. Pan (No Ribs, w/ Pickup Sump) (5R55W, 5R55S) .................................................. Extension Housing (2wd) (1 Mount Bolt) (5R55N)................................................... Extension Housing (2wd) (2 Mount Bolts) (5R55W, 5R55S) ................................... Extension Housing (4wd) (5R55W, 5R55S)............................................................. MISCELLANEOUS COMPONENTS
882 902H 902H 904H 904H 904H 907H 907H 907H 907H 909H 909H 909H 910H 910H 912H 912H 914H 922H 962D
220
Snap Ring, Front Ring Gear .................................................................................... Piston, Overdrive Servo (2.575” / 2.900”) (Bonded) ................................................ Piston, Overdrive Servo (2.900” / 2.900”) (Bonded) ................................................ Servo Cover, Overdrive (Aluminum) ........................................................................ Servo Cover, Overdrive (Steel w/ 2 O-Rings) .......................................................... Servo Cover, Overdrive (Steel w/ 1 O-Ring) ............................................................ Piston, Interm Servo (2.580” / 2.890”) (Yellow Dot) (5R55N)................................... Piston, Interm Servo (2.780” / 2.890”) (Green Dot) (5R55N) ................................... Piston, Interm Servo (2.840” / 3.520”) (Pink Dot) (5R55W, 5R55S) ........................ Piston, Interm Servo (2.525” / 3.520”) (White Dot) (Lincoln Tag B) ......................... Servo Cover, Intermediate Aluminum 2.890” Piston OD (5R55N) ........................... Servo Cover, Intermediate Steel 3.520” Piston OD (5R55W, 5R55S) ..................... Servo Cover, Intermediate Steel 3.580” Piston OD (5R55W, 5R55S) ..................... Servo Assembly, Reverse 1.160” Piston OD (Casting # XW4P) (5R55N) ............... Servo Assembly, Reverse 1.640” Piston OD (Casting # 1L2P) (5R55N) ................. Piston, Low/ Reverse Servo (Bonded) (5R55N) ...................................................... Piston, Low/ Reverse Servo (Bonded) (5R55W, 5R55S)......................................... Cover, Reverse Servo “D” Ring Type Hsg (Replaces O-Ring Type) (5R55W) ........ Nut, Band Adjustment .............................................................................................. Piston, Intermediate Clutch (Bonded) (5R55N) .......................................................
FORD 5R55N, 5R55S, 5R55W ILL.
QTY.
YEAR
PART No.
REF. No.
MISCELLANEOUS COMPONENTS (Cont.) 964G 964G 972D 974G 991 991 N.I. N.I. N.I.
Cushion, Forward Clutch (Bonded) (5R55N) ........................................................... Piston, Forward Clutch (Bonded) (5R55W, 5R55S)................................................. Spring, Belleville Intermediate Clutch (Snap Ring Type) ......................................... Spring & Retainer Assembly, Forward ..................................................................... Linkage Assembly .................................................................................................... Detent Lever, Manual Valve (Rooster Comb) .......................................................... Oil Dam, Output Hub................................................................................................ Drain Plug (Fluid Level Plug) (1.850”) (5R55N) ....................................................... Drain Plug (Fluid Level Plug) (1.420”) (5R55W, 5R55S) .........................................
1 1 1 1 1 1 1 1 1
99-02 02-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 02-Up
46964 46964A 46972 46974 46991 46991-4 46698 46494 46494B
XW4Z7B070AA N.L. XW4Z7B070CA N.L. N.L. 1L2Z-7A115AA XW4Z7B176AA 4W4Z7A010AA 6L2Z-7A010AA
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
99-02 03-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up 99-Up
T-7437 T-0528 T-0429 T-0514 T-0515 T-0168-A T-0168-K T-0519A T-0519AAC T-0519 T-0168-CU T-0168-C T-0168-B T-0595 T-0450 T-0518 T-0030-A T-0488 T-0495 T-0506 T-0489 T-0484 T-0485 T-0424 T-0503 T-0501 T-1863 T-0512 T-0137 T-0130 T-56219-06K T-0502 T-0468 T-0443 T-0438 T-0520 T-5015 T-0500 T-0437 T-0440 T-0439 T-0504 T-9213-RM5 T-9213-RM9 T-0508 T-0513 T-0522 T-9183 T-9213 T-9213 T-2327 T-0517 T-0469 T-2601 T-0480 T-0156-AF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
TOOLS N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
Adapter, Transmission Fluid Fill ............................................................................... Adapter, Transmission Fluid Fill ............................................................................... Alignment Gauge, Oil Pump 5 Pieces...................................................................... Alignment Pin, Front Pump ..................................................................................... Alignment Pin, Oil Pump To Transfer Case ............................................................. Alignment Tool, Bell Housing To Front Pump ............... ................ ............... ............ Alignment Tool, Bell Housing To Pump & Pump To Gear Kit ................ ............... .... Alignment Tool, Converter To Flexplate ............... ................ ............... ................ .... Alignment Tool, Converter To Flexplate Adapt-A-Case............................................ Alignment Tool, Flex Plate .............. ................ ............... ................ ............... .......... Alignment Tool, Front Pump Late ............... ............... ................ ............... ............... Alignment Tool, Front Pump To Early Heavy Duty .............. ............... ............... ....... Alignment Tool, Front Pump To Gear Connecting .............. ............... ................ ...... Boring Tool, Master Kit for Bushings T-0595-IS and T-0595-OS ............................. Checking Tool, Converter End Play ........................................................................ Compressor, Servo Cover ........................................................................................ Front Pump Clearance, H-Gauge ........................................................................... Gauge, TSS ............... ................ ............... ................ ............... ............... ................ Governor Bore Bushing Tool, For Installing Sleeve T-0495-SL ............................... Guide Pin, Bell Housing .......................................................................................... Guide Pin, Converter .............................................................................................. Guide Pin, Valve Body, 0.235” .............. ............... ................ ............... ................ .... Guide Pin, Valve Body, 0.248” .............. ............... ................ ............... ................ .... Installer & Protector, Lip Seal 3 Piece Set ............................................................... Installer Sleeve, For One Way Clutch Use with T-0504........................................... Installer, Center Support Bearing ............................................................................ Installer, Converter Hub Seal .................................................................................. Installer, Converter Seal .......................................................................................... Installer, Extension Housing Seal ........................................................................... Installer, Extension Housing Seal Boot Type ........................................................... Installer, For S56630-2 Center Support Sleeve ...................................................... Installer, Forward Clutch Bearing ............................................................................ Installer, Front Pump Seal ................ ............... ................ ............... ............... .......... Installer, Housing Bushing ...................................................................................... Installer, Manual Lever Oil Seal .............................................................................. Installer, Output Flange ............................................................................................ Installer, Overdrive Sprag ....................................................................................... Installer, Pump Bearing Use with T-1215 Bushing Driver Handle ............................ Protector, Inner Seal ............................. ............... ................ ............... ................ .... Protector, Outer Seal ............... ............... ................ ............... ................ ............... .. Protector, Piston Inner Seal (Metal) ......................................................................... Pusher, One Way Clutch Use with Sleeve T-0503................................................... Reamer, For T-9213 (5/8”) ............... ............... ................ ............... ................ ......... Reamer, For T-9213 (9/16”) ................ ............... ............... ................ ............... ....... Remover, Extension Housing Bushing .................................................................... Remover, Front Pump ............... ............... ................ ............... ................ ............... .. Remover, Output Flange .............. ............... ................ ............... ............... ............... Remover, Shift Linkage Pin .............. ............... ................ ............... ................ ......... Servo Bore Tool, Use with T-9213A-SL Sleeve Intermediate Servo ........................ Servo Bore Tool, Use with T-9213-SL Sleeve Overdrive Servo ............................... Setting Gauge, Selector Lever Position Sensor ...................................................... Spring Compressor, Cushion ............... ............... ............... ................ ............... ....... Staking Tool, Front Pump Seal ............................. ............... ................ ............... .... Staking Tool, Front Pump Seal ............................. ............... ................ ............... .... Transmission Holding Fixture Plate, Transmission ................................................. Transmission Holding Fixture, Sold Without Base Use Base T-0156-BB ................
I F O R D I
221
FORD 5R55N, 5R55S, 5R55W ILL.
QTY.
YEAR
PART No.
REF. No.
TOOLS (Cont.) N.I. N.I.
Transmission Holding Fixture, With Base ............................................................... Valve Body Air Test Plate ............... ............... ................ ............... ............... .............
1 1
VOL.
SONNAX PRODUCTS
PAGE ILL.
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 9 I Vol Vol 9 DVol 9 RVol 9 OVol 9
F I
4-3 Pre-Stroke Valve Spring (5R55N) ...................................................................... Bushing, Bell Housing (Finish-in place) (Machining Req) (5 per bag) (All) .............. End Plug Kit, 5R55S/W, Incl. Single/Double O-Ring End Plugs, O-Rings ............... Fwd Engagement Control Spring (5 per bag) (All) ................................................... Fwd Engagement Valve/ Sleeve (req T-F-27741-TL13 & VB-FIX) (Exc 5R55N) ..... Fwd Engagement Valve/ Sleeve (req T-F-27741-TL13 & VB-FIX) (5R55N) ............ Forward Engagement Valve Kit (5R55N) ................................................................. Increased Pressure Main PR Spring (5 per bag) (5R55N) ...................................... Increased Pressure Main PR Spring (5 per bag) (5R55S, 5R55W)......................... Overdrive/Interm Servo Pin Sleeve Kit (req T-S-56361J-TL & T-SERVO-FIX) ........ PCA Modulator Valve Spring (5 per bag) (5R55N) .................................................. PCA/PCB Modulator Valve Kit (req T-F-56947J-TL29 & T-VB-FIX) (5R55N) .......... Pressure Regulator Sleeve Kit (req T-56947J-TL9) (5R55S, 5R55W) .................... Pressure Regulator Valve Kit (req T-F-56947J-TL39 & T-VB-FIX) (5R55N) ............ Pump Flow Control Valve Assembly (Drop-In Replacement) (All) ........................... Reverse Engagement Kit (5R55N) .......................................................................... Rev Engage Valve/Sleeve Kit (req T-F-27741-TL13, T-VB-FIX) (Exc 5R55N) ........ Rev Mod Valve/Sleeve Kit (req T-F-27741-TL13, T-VB-FIX) (Exc 5R55N).............. Reverse Modulator Valve Kit (req T-F-56947J-TL53 & T-VB-FIX) (5R55N)............. Solenoid & Converter Feed Limit Valve Kit O.S. (VB-Fix, T-F-56947J-TL61 req).... TCC Back Pressure Spring (5 per bag) (5R55N)..................................................... TCC Back Pressure Valve Kit (req T-F-56947J-TL63 & T-VB-FIX) (5R55N) ........... TCC Control Valve Kit O.S. (All) (req T-F-56947J-TL2 & T-VB-FIX) ........................ TCC Control Valve Spring (5 per bag) (All) .............................................................. TCC Modulator Sleeve & Plunger Kit....................................................................... TCC Modulator Sleeve & Plunger Kit (Increased Ratio) (5R55S, 5R55W).............. TCC Modulator Sleeve & Plunger Kit (OEM Ratio) (5R55S, 5R55W) ..................... TCC Modulator Spring (5 per bag) (5R55N) ............................................................ TCC Modulator Valve & Sleeve Kit (req T-F-56947J-TL15 & T-VB-FIX) (All) .......... VFS Modulator Valve/Sleeve (req T-F-56947J-TL19, T-VB-FIX) (Exc 5R55N) ........
Notes
222
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
99-Up T-0156-A 99-Up T-0521
N.I. N.I. 11 N.I. 8a 8b N.I. N.I. N.I. N.I. N.I. 6 7a 7b N.I. 10b 10a 9a 9b 12 N.I. 4 1 N.I. 3b 3a 3a N.I. 2 5
PART NO. S46741G-3 S56034 S46741-6K S46741-3E S46741A-1K S46741AAK S46741A-2K S46741PA-3 S46741PB-3 S46761A-2K S46741-3A S46741GK S46741P-2 S46741P-2A S46507A-1 S46741JK S46741RAK S46741HK S46741HAK S46741L-1K S46741-3D S46741-3DA S46741CCK S46741-3B S46741CD S46741CA S46741C S46741-3C S46741CB S46741H-1K
N.L. N.L. SONNAX NO. 56947J-S1 56001X 56947J-66K 56947J-S6 56947J-26K 56947J-56K 56947KJ-56K 56947J-S8 56947J-S7 56361J-01K 56947J-S2 56947J-49K 56947J-09K 56947J-39K 56200-03K 56947J-59K 56947J-29K 56947J-23K 56947J-53K 56947J-61K 56947J-S5 56947J-63K 56947J-05K 56947J-S3 56947J-32K 56947J-03K 56947J-01K 56947J-S4 56947J-15K 56947J-19K
FORD 5R55N, 5R55S, 5R55W Notes
I F O R D I
223
FORD 5R110W A
B
I D RC O F I
D
16 224
© 2014 Transtar Industries, Inc. No part of this work, inclu ding but not limited to the Part Numbers, may be rep roduced or transmitted in any form or by an y means, electronic or mech anical, including pho tocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
FORD 5R110W E
F
G
I F O R D I
H
16 225
FORD 5R110W 16010
16010 (SIDE VIEW)
36300EW
ILL.
QTY.. QTY
YEAR
PART No.
REF. No.
DELUXE KITS (SUPER KITS) 008 008
5R110W (w/ Pistons*) (4wd Rear Seal Not Included) .................... .............................. ................... ................ ....... 5R110W (w/ Pistons*) (4wd Rear Seal Not Included) .................... .............................. ................... ................ ....... (*) For Kits w/out Pistons, replace the P with an N - for example 16004N.......... ..........
1 1
03-04 05-Up
16008P 16008AP
N.L. N.L.
03-04 05-Up
16007P 16007AP
N.L. N.L.
1 1
03-04 05-Up
16006P 16006AP
N.L. N.L.
1 1
03-04 05-Up
16004P 16004AP
N.L. N.L.
1
03-Up
16002N
N.L.
COMPLIANCE KITS (CALIFORNIA KITS) 007 007
5R110W (w/ Pistons*) (4wd Rear Seal Not Included) .................... .............................. ................... ................ ....... 5R110W (w/ Pistons*) (4wd Rear Seal Not Included) .................... .............................. ................... ................ ....... (*) For Kits w/out Pistons, replace the P with an N - for example 16004N.......... ..........
1 1
MASTER OVERHAUL KITS (WITH STEELS) 006 006
5R110W (w/ Pistons*) (4wd Rear Seal Not Included) .................... .............................. .................... ................ ...... 5R110W (w/ Pistons*) (4wd Rear Seal Not Included) .................... .............................. .................... ................ ...... (*) For Kits w/out Pistons, replace the P with an N - for example 16004N.......... .......... LESS STEEL KITS
004 004
I D R O002 F I
5R110W (w/ Pistons*) (4wd Rear Seal Not Included) .................... .............................. .................... ................ ...... 5R110W (w/ Pistons*) (4wd Rear Seal Not Included) .................... .............................. .................... ................ ...... (*) For Kits w/out Pistons, replace the P with an N - for example 16004N.......... .......... OVERHAUL KITS (W/ RINGS & SEALS) 5R110W (w/out Pistons**) (4wd Rear Seal Not Included) ................... ............................. .................... .......... (**) For Kits w/ Pistons, replace the N with a P - for example 16002P.............. 16002P................ .. FILTER KITS
011 011
Filter Kit ............... ................ ............... ............... ................ ............... ................ ........ Filter Kit ............... ................ ............... ............... ................ ............... ................ ........
1 1
03-07 08-Up 08 -Up
16011 16011A
N.L. N.L.
1 1 1 1 1 1
03-07 08-Up 03-07 03-07 L07-10 03-Up
16010 16010A 16013 16013A 16013B 16016
3C3Z-7A098AA 8C3Z-7A098D 8C3Z-7A0 98D 3C3Z-7B155BA N.L. 7C3Z-7B155B 3C3Z-7H200AA
1 1 1 1
03-Up 16030 03-Up 76034 03-Up 16046X 03-Up 16048
N.L. E9TZ-7B258A N.L. N.L.
1 1 1 1
03-Up 16070 03-Up 36072 03-Up 16074 03-Up 16074A
3C3Z-7A248AA 3C3Z-7A2 48AA C7AZ-7B498A 3C3Z-7052CA N.L.
3 3 3 3 3 4
03-Up 36100EA 03-Up J16100A 03-Up R16100AA 03-04 16104 03-04 A16104HP 05-Up 16104A
F81P-7B164BA F81P-7B164BA F81P-7B16 4BA 3C3Z-7B164EA N.L. N.L.
FILTERS 010G 010G 016 016 016 016
Filter ................... ............................. .................... .................... ................... ................... .................... .................... .................... ................... ................... .............. .... Filter ............... ............... ................ ............... ................ ............... ................ ............. Filter, Cooler Element (OEM Style)................... ............................. ................... ................... .................... .................... ................ ...... Filter, Cooler Element (SPX Style).................... .............................. ................... ................... .................... .................... ................ ...... Filter, Cooler Element (Metal Canister)................... ............................. .................... .................... ................... ................... .......... Screen & Gasket, Solenoid................... ............................. .................... .................... .................... .................... ................... ................. ........ BUSHINGS
030 034 046 048
Bushing Kit (Does Not Include Front Ring Gear Bushing 03-04) ................... ............................. .......... Front Pump ................... ............................. .................... .................... .................... ................... ................... .................... .................... .................... ............ .. Direct Drum (1 Piece Solid Bronze) ................... ............................. .................... .................... .................... .................... .............. .... Forward Drum .................... .............................. .................... .................... ................... ................... .................... .................... .................... ................. ....... METAL CLAD SEALS
070A 072 074 074
Front ............... ............... ................ ............... ................ ............... ................ ............. Manual Lever Seal .................... ............................. ................... .................... .................... .................... ................... ................... .................... ............ Rear (2wd) (Slip Yoke) .................... .............................. .................... ................... ................... .................... .................... .................... .............. .... Rear (4wd) (Bolt-on Yoke).............. oke).............. ............... ................ ............... ................ ............ FRICTION PLATES
100A 100A 100A 104B 104B 104B
226
Overdrive (Raybestos) (Interchanges with J16100A) .................... ............................. ................... ................. ....... Overdrive (Dynax/Exedy) (Interchanges with R36100EA)................... ............................. ................... ........... Overdrive Overdriv e (Raybestos (Raybesto s GPZ).............. ................ ............... ............... ................ ......... Intermediate (24T) ................... ............................. .................... .................... .................... ................... ................... .................... .................... ............ Intermediate (24T) (High Performance) (Red) ................... ............................. .................... .................... .................. ........ Intermedi ate (96T) ............... ............... ................ ............... ............... ................ .......
FORD 5R110W ILL.
QTY.. QTY
YEAR
PART No.
REF. No.
FRICTION PLATES (Cont.) 104B 104B 106B 106B 108F 108F 108F 110G 110G 112E 112E N.I. N.I. N.I.
Intermediate (96T) (Raybestos GPZ)................... ............................. .................... .................... .................... ................... ............ ... Intermediate (96T) (High Performance) (Red) .................... .............................. ................... ................... .................. ........ Direct.............. ............... ................ ............... ............... ................ ............... .............. Direct (Raybestos GPZ) .................... .............................. .................... ................... ................... .................... .................... .................... ............ .. Forward (90T) ................... ............................. ................... ................... .................... .................... .................... .................... ................... .................. ......... Forward (76T) ................... ............................. ................... ................... .................... .................... .................... .................... ................... .................. ......... Forward (76T) (Raybestos GPZ) ................... ............................. ................... ................... .................... .................... ................... ......... Low/ Reverse (Raybestos) (Interchanges with J16110A) J16110A) ................... ............................. .................... ............ Low/ Reverse (Dynax/Exedy) (Interchanges with R36110) ................... ............................. .................. ........ Coast.............. Coast.............. ............... ................ ............... ............... ................ ............... .............. Coast (High Performanc e) (Red) ............... ................ ............... ................ ............... Power Pack, Direct (High Performance) ................... ............................. .................... .................... ................... ................. ........ Power Pack, Forward (90T) (High Performance)................... ............................. .................... ................... .............. ..... Power Pack, Forward (76T) (High Performance)................... ............................. .................... ................... .............. .....
4 4 4 4 4 4 4 6 6 3 3 1 1 1
05-Up 05-Up 03-Up 03-Up 03-04 05-Up 05-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-04 05-Up
R16104AA N.L. A16104AHP N.L. 16106 N.L. 16106A N.L. 16108 N.L. 16108A 5C3Z-7B164BA 16108AA 5C3Z-7B164BA R36110 R36110 E0UP7E312AA J16110A J16110A E0UP7E312AA 16112 N.L. A16112HP N.L. A16106HPK N.L. A16108HPK N.L. A16108AHPK N.L.
3 3 3 4 4 4 4 4 6 3 3
03-Up 16120 03-04 16124 03-04 16124K 05-Up 16124A 05-Up 16124AK 03-Up 16126 03-04 16126 05-Up 16128 03-Up 36130 03-Up 16132 03-Up 16132K
3C3Z-7B442AA 3C3ZB7442BA 3C3ZB7442BA N.L. N.L. 3C3Z-7B442CA 3C3Z-7B442CA N.L. E9TZ-7B442E 3C3ZB7442EA 3C3ZB7442EA
1 1 1 1 1 1 1 1 1 1 1 1
03-Up 03-Up 05-Up 05-Up 03-04 03-04 03-04 05-Up 03-04 05-Up 05-Up 03-07
36140B 36140C 16144B 16144A 16144 16146 16146 16148 16640 16640A 16640B 16642A
3C3Z-7B066CB 3C3Z-7B066EA N.L. N.L. N.L. 3C3Z-7B066AA 3C3Z-7B066AA DAF0869B N.L. 5C3Z7A089BA 7C3Z-7A089A 5C3Z-7A089AA
1
03-Up
T16165
SK® 5R110W
1
03-Up
16175
N.L.
1 1 1 1 1 1 1 1 1 1 1
03-04 05-Up 03-Up 03-Up 03-Up 03-Up 03-04 05-Up 03-Up 03-Up 03-Up
16200 16200A 16200B 36210G 16225 16229 16229 36231 16231 16251 16251 16263
N.L. N.L. N.L. F1TZ-7D014A 3C3Z-7L326AA 3C3Z-7C096AA C9AZ-7D090A 5C3Z-7D090AA 3C3Z-7A166CA 3C3Z-7A166CA 3C3Z-7B368CA
1 1 1 1 1
03-Up 03-Up 03-Up 03-Up 03-Up
S16201 36211 36217 36217 36254C 16226
SBK-F8 F6TZ-7E486AA F6TZ-7E4 86AA E6DZ-7F240A E6DZ-7G178A 3C3Z-7C096BA
STEEL PLATES 120A 124B 124B 124B 124B 126B 128F 128F 130G 132E 132E
Overdrive ................... ............................. .................... .................... .................... ................... ................... .................... .................... .................... ............... ..... Intermediate (.125”) ................... ............................. .................... .................... .................... ................... ................... .................... ................... ......... Intermediate (.125”) (Kolene).................... .............................. ................... ................... .................... .................... .................... .............. .... Intermedi ate (.115”)................ ............... ................ ............... ................ ............... ..... Intermediate (.115”) (.115”) (Kolene) .................... .............................. ................... ................... .................... .................... .................... .............. .... Direct (5.120” ID) .................... .............................. .................... ................... ................... .................... .................... .................... .................... ............ .. Forward (5.120” ID)................... ............................ ................... .................... .................... .................... .................... ................... ................... ............ Forward (5.374” ID)................... ............................ ................... .................... .................... .................... .................... ................... ................... ............ Low/ Reverse .................... ............................. ................... .................... .................... .................... .................... ................... ................... ................... ......... Coast.................... ............................. ................... .................... .................... .................... .................... ................... ................... .................... .................... ............ .. Coast (Kolene) ................... ............................. .................... .................... ................... ................... .................... .................... .................... ................. ....... PRESSURE PLATES
140A 140A 144B 144B 144B 146F 148F 148F 640E 640E 640E 642G
Overdrive (Flat) .................... .............................. ................... ................... .................... .................... .................... .................... ................... ............... ...... Overdrive (Stepped)................... ............................. .................... .................... .................... ................... ................... .................... ................... ......... Intermediate (29T) (.350”).................... .............................. .................... ................... ................... .................... .................... ................... ......... Intermediate (29T) (.550”).................... .............................. .................... ................... ................... .................... .................... ................... ......... Intermediate (30T) (.525”).................... .............................. .................... ................... ................... .................... .................... ................... ......... Direct (5.120” ID) .................... .............................. .................... ................... ................... .................... .................... .................... .................... ............ .. Forward (5.120” ID)................... ............................ ................... .................... .................... .................... .................... ................... ................... ............ Forward (5.375” ID)................... ............................ ................... .................... .................... .................... .................... ................... ................... ............ Pressure Plate w/ One Way Clutch (Coast) (.625” Thick) (59T) (Diesel)................. ................. Pressure Plate w/ One Way Clutch (Coast) (.665” Thick) (57T) (Gas) ................... ..................... Pressure Plate w/ One Way Clutch (Coast) (.665” Thick) (59T) (Diesel)................. ................. Pressure Plate w/ One Way Clutch (Low/ Reverse) (12 Element Retros All) .......... ..........
I F O R D I
VALVE BODY RECALIBRATION KITS 165
Shift Kit®, 5R110W (Transgo®) ............... ................ ............... ................ ............... .. SEALING RINGS
175G
Sealing Ring Kit ................... ............................ ................... .................... .................... .................... .................... ................... ................... ................ ...... THRUST WASHERS
200 200 200 210A 225B 229F 231C 231C 243C 250C 263D
Thrust Washer Kit ................... ............................. ................... ................... .................... .................... .................... ................... ................... ............. ... Thrust Washer Kit ................ ............... ............... ................ ............... ................ ....... Thrust Washer Kit (Combo) .................... .............................. ................... ................... .................... .................... .................... ................ ...... Stator, Stator, .055” (Plastic) .................... .............................. .................... .................... ................... ................... .................... .................... ................ ...... Center Support to Direct Drum .................... ............................. ................... .................... .................... .................... .................... ............ Forward to Direct Drum................... ............................ ................... .................... .................... .................... .................... ................... .............. ..... Forward Drum to Hub ................... ............................. .................... ................... ................... .................... .................... .................... ................ ...... Forward Drum to Hub ................... ............................. .................... ................... ................... .................... .................... .................... ................ ...... Rear Planet (Front) .................... .............................. ................... ................... .................... .................... .................... .................... ................... ......... Rear Planet (Rear)................... ............................. .................... .................... .................... ................... ................... .................... .................... ............ Case to Park Gear (1 Tab) .................... .............................. .................... .................... ................... ................... .................... .................. ........ BEARINGS & RACES
201 211A 217E 223E 226F
Bearing Kit (Sonnax)................... ............................. .................... .................... .................... .................... ................... ................... .................. ........ Stator to Overdrive Overdri ve Sun Gear .............. ............... ................ ............... ............... ....... Overdrive Planet to Hub................... ............................. .................... .................... ................... ................... .................... .................... ............. ... Overdrive Hub to Center Support ................... ............................ ................... .................... .................... .................... .................. ........ Center Support to Forward Drum.................... ............................. ................... .................... .................... .................... .................. ........
227
FORD 5R110W ILL.
QTY.. QTY
YEAR
PART No.
REF. No.
BEARINGS & RACES (Cont.) 232F 235C 235C 238C 250C 254 263D 263D
Forward Drum to Hub ................... ............................. .................... .................... .................... .................... ................... ................... ................ ...... Forward Planet to Hub .................... .............................. .................... .................... ................... ................... .................... .................... .............. .... Forward Planet to Hub .................... .............................. .................... .................... ................... ................... .................... .................... .............. .... Front Planet to Sun Gear Shell .................... .............................. .................... ................... ................... .................... .................... ............ Rear Planet to Hub ................... ............................ ................... .................... .................... .................... .................... ................... ................... ............ Rear Ring Gear Hub to Case.................... .............................. ................... ................... .................... .................... .................... .............. .... Case to Park Gear (w/ Lip) ................... ............................. .................... .................... .................... .................... ................... ................. ........ Case to Park Gear (w/o Lip) (Flat) .................... ............................. ................... .................... .................... .................... ................ ......
1 1 1 1 1 1 1 1
03-Up 16238 03-04 36235CA 05-Up 16235C 03-Up 16238 03-Up 16238 03-Up 16254 03-Up 16263A 03-Up 16263B
3C3Z-7D234AA F81Z-7A166AA 5C3Z-7A166AA 3C3Z-7D234AA 3C3Z-7D234AA 3C3Z-7G178AA 3C3Z-7B368AA 3C3Z-7B368A
1 1 1 1 1 1 1 1
03-Up 03-Up 03-Up 03-Up 03-07 08-Up 03-Up 03-Up
36300EW 16310 36311E 36319 16320 16320A 16322 16378
F6TZ-7A191A 3C3Z-7A136AA E9TZ-7A248A E9TZ-7A2 48A 3C3Z-7223AA 3C3Z-7C155DA 8C3Z-7C155A 3C3Z-7H038AA N.L.
1 1
03-Up 03-Up
16400 16400A
FORD 5R110W TORQ-REB
1 5 1 1 2 4 1 1 1 1 1 1 1
03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 04-06 07-10 03-Up
16410 16411 16411 16411-6 16411-6 16420R 16421 16425 16431 16436 16437 16438 16445 16445A 16446 16446
7C3Z-7H557A 3C3Z-7E440AA N.L. N.L. 3C3Z-7J136AA 3C3Z-7J136BA 3C3Z-7G383AB 3C3Z-7H103AA BC3Z-7H141A BC3Z-7H14 1A 3C3Z-7M101AA 4C2Z-7C078AA 7C2Z-7C078JA 3C3Z-7G276AA
1 1 1 1 1
03-04 16500 05-E07 16500A L07-Up 16500B 03-Up 16507C 03-Up 16530
9C3Z-7A103A N.L. 9C3Z7A103B 36940-01K 36940-01K
1 1 1 1 1 1 1 1 1 1
03-04 05-Up 03-04 05-Up 03-06 07-Up 03-04 05-06 07-Up 03-Up
N.L. 5C3P-7A511AA 5C3P-7A511AA 3C3Z-7F283AA N.L. 3C3Z-7G387AA 7C3Z-7G387Z N.L. N.L. 7C3Z-7G387B 3C3Z7H501BA
1 1 1 1 1 1 1 1 1
05-Up 16583B 16583B 03-06 16580 07-Up 16580A 03-04 16582 05-Up 16582A 05-Up 16582B 03-08 D16584 03-04 16584 03-08 16584A
GASKETS & O-RINGS 300H 310 311A 319 320 320 322 378
Pan Gasket ................... ............................. .................... .................... .................... ................... ................... .................... .................... .................... ............ .. Pump Gasket ................... ............................. .................... .................... .................... .................... ................... ................... .................... ................... ......... Pump O-Ring .............. ................ ............... ................ ............... ............... ................ Gasket, PO Cover ................... ............................. .................... ................... ................... .................... .................... .................... ................... ............ ... Gasket, Valve Valve Body (White Stripe).................... ............................. ................... .................... .................... .................... ................ ...... Gasket, Valve Valve Body (White Stripe) (Retros 03-Up) ................... ............................. ................... ................... ............ .. Gasket, Valve Valve Body Support Plate .................... ............................. ................... .................... .................... .................... ................ ...... O-Ring, In Line Filter .................... ............................. ................... .................... .................... .................... .................... ................... ................. ........ TECHNICAL MANUALS
400G 400G
Tech Manual.............. Manual .............. ............... ................ ............... ............... ................ ............... ... ATRA Rebuild Procedures ................ ............... ............... ................ ............... .......... ELECTRICAL COMPONENTS
410 411 411 420 421H 425H I 431H D436 R437 O438 F I 445 445 446
Transmission Range Sensor w/ Detent (TRS) ................... ............................. .................... .................... .................. ........ Switch, Fluid Pressure (Non Functional)................... ............................ ................... .................... .................... .................. ........ Plug, Fluid Pressure Switch (Contains 5 Plugs & O-Rings)................... ............................ .................. ......... Solenoid Set, 7 Solenoids .................... .............................. .................... .................... ................... ................... .................... .................. ........ Solenoid, Direct, Coast (SSPC-A/D).................... ............................. ................... .................... .................... .................... ............. ... Solenoid, TCC, Intermediate, Overdrive, Low/ Reverse (SSPC-C/B/E) (SSPC-C/B/E) .................. .................. Solenoid, EPC (PC-A)................... ............................. ................... ................... .................... .................... .................... .................... ................ ...... Sensor, Output (VSS) ................... ............................. ................... ................... .................... .................... .................... .................... ................ ...... Sensor, Fluid Temp .............. ................ ............... ................ ............... ............... ....... Sensor, Input (TSS) ................... ............................ ................... .................... .................... .................... .................... ................... ................... .......... Wire Harness (External) (Diesel Vans) Vans) ................... ............................ ................... .................... .................... .................... .......... Wire Harness (External) (Diesel Vans) Vans) ................... ............................ ................... .................... .................... .................... .......... Wire Harness w/ Connector (Internal)................... ............................. .................... ................... ................... .................... ............ .. PUMPS
500A 500A 500A 507A 530
Pump (w/ External Bypass Filter).................... ............................. ................... .................... .................... .................... .................. ........ Pump (w/ External Bypass Filter) (Retro 03-Up)................... ............................. .................... ................... ............... ...... Pump (No Inline Bypass Filter) ................... ............................. .................... .................... .................... ................... ................... ............ .. Valve Valve & Sleeve, TCC Control ................... ............................. .................... .................... ................... ................... .................... ............... ..... Pump Gears ................... ............................. .................... .................... .................... ................... ................... .................... .................... .................... ............ DRUMS & CLUTCH HUBS
554F 554F 555B 555B 559E 559E 559E 559E 559E 570E
Forward (2.20” Front Ring Gear Hub Bore) .................... ............................. ................... .................... .................... ............ .. Forward (2.40” Front Ring Gear Hub Bore) ................... ............................. .................... .................... .................... ............ .. Direct (24T Hub) .................... .............................. .................... .................... ................... ................... .................... .................... .................... ............. ... Direct (96T Hub) ............. ................ ............... ................ ............... ............... ............ Coast Clutch Kit (Drum, Sun Gear, Pressure Plate, Sprag) .................... ............................. ................. ........ Coast Clutch Kit (Drum, Sun Gear, Pressure Plate, Sprag) .................... ............................. ................. ........ Coast (w/ Groove in 32T Sun Gear) (Reman) ................... ............................ ................... .................... ................... ......... Coast (w/o Groove in 32T Sun Gear) (Reman) .................... .............................. ................... ................... ................ ...... Coast (41T Sun Gear).................... .............................. .................... .................... ................... ................... .................... .................... ............... ..... Coast Clutch Hub ................... ............................. .................... ................... ................... .................... .................... .................... .................... ............. ...
16554 16554A 16555 16555A 16559K 16559AK 16559 16559A 16559B 16570A
PLANETS 583 580E 580E 582C 582C 582C 584C 584C 584C
228
Geartrain (Complete, Retros 05-Up) ................... ............................. .................... ................... ................... .................... .............. .... Overdrive (28T) ................... ............................. ................... ................... .................... .................... .................... ................... ................... ................. ....... Overdrive (29T) ................ ............... ............... ................ ............... ................ ........... Front (18T Pinion) (6 Tab Washer)................... ............................ ................... .................... .................... .................... ................. ....... Front (23T Pinion) (6 Tab Washer) (Gas).................... .............................. .................... ................... ................... ................ ...... Front (23T Pinion) (4 Tab Washer) (Diesel) ................... ............................. .................... .................... ................... ............ ... Rear (OE 03-08) .................... .............................. .................... ................... ................... .................... .................... .................... ................... ............. .... Rear (1.900” Long Clutch Splines) Replaced by 16584A ................... ............................. .................... ............ Rear (1.800” Long Clutch Splines)................... ............................ ................... .................... .................... .................... ................. .......
8C3Z-7A398CB 3C3Z-7B446AA N.L. N.L. 3C3Z-7A398AA N.L. 3C3Z-7D006AA N.L. 5C3P-7D006AA
FORD 5R110W ILL.
QTY.
YEAR
PART No.
REF. No.
PLANETS (Cont.) 584C 584C 590E 590E 592C 592C 592C 594C 602C 602C 604C
Rear (5 Clutch) (Includes Low/ Reverse Diode) ...................................................... Rear (6 Clutch) (Includes Low/ Reverse Diode) ...................................................... Ring Gear, Overdrive Planet (94T) .......................................................................... Ring Gear, Overdrive Planet (99T) .......................................................................... Ring Gear, Front Planet (78T) (90T Friction) ........................................................... Ring Gear, Front Planet (101T) (76T Friction) ......................................................... Ring Gear & Hub Kit, Front Planet (101T) (76T Friction) ......................................... Ring Gear, Rear Planet............................................................................................ Hub, Front Ring Gear (78T) ..................................................................................... Hub, Front Ring Gear (101T) ................................................................................... Hub, Rear Ring Gear ...............................................................................................
1 1 1 1 1 1 1 1 1 1 1
09-Up 09-Up 03-06 07-Up 03-04 05-Up 05-Up 03-Up 03-04 05-Up 03-Up
16584B 16584BA 16590 16590A 36592B 16592A 16592AK 16594 16602 16602A 16604
9C3Z-7D006B 93CZ-7D006A N.L. N.L. F81Z-7D392AA 5C3Z-7A392AA 5C3P-7D050AA 3C3Z-7A153AA 3C3Z-7B067BA 5C3Z-7B067B 3C3Z-7D164AA
03-04 16622K 05-08 16622AK 09-Up 16622B 03-Up 16630
3C3Z-7A019BA 5C3Z-7A019AA 9C3Z-7A019A N.L.
SUN GEARS, SHELLS & SUPPORTS 622C 622C 622C 630B
Sun Gear & Shell Kit (42T Front Sun Gear, 34T Rear Sun Gear)............................ Sun Gear & Shell (55T Front Sun Gear, 34T Rear Sun Gear) (One Piece Assy) .... Sun Gear & Shell (55T Front Sun Gear, 34T Rear Sun Gear) (One Piece Assy) .... Center Support.........................................................................................................
1 1 1 1
ONE WAY CLUTCHES 640E 640E 640E 642G 642G
Pressure Plate w/ One Way Clutch (Coast) (.625” Thick) (59T) (Diesel) ................. Pressure Plate w/ One Way Clutch (Coast) (.665” Thick) (57T) (Gas) .................... Pressure Plate w/ One Way Clutch (Coast) (.665” Thick) (59T) (Diesel) ................. Pressure Plate w/ One Way Clutch (Low/ Reverse) (Retros All).............................. Pressure Plate w/ One Way Clutch (Low/ Reverse) (6 Element).............................
1 1 1 1 1
03-04 05-Up 07-Up 03-08 03-05
16640 16640A 16640B 16642A U16642
N.L. 5C3Z7A089BA 7C3Z-7A089A 5C3Z-7A089AA N.L.
SHAFTS 670E 674 675E 675E 678D 678D
Input ......................................................................................................................... Intermediate ............................................................................................................. Overdrive (94T) ........................................................................................................ Overdrive (99T) ............... ............... ............... ................ ............... ................ ............ Output (2wd) ............................................................................................................ Output (4wd) ............................. ............... ................ ............... ................ ............... ..
1 1 1 1 1 1
03-Up 03-Up 03-06 07-Up 03-Up 03-Up
36670C 16674 16675 16675A 16678 16678A
F81Z-7017EA 3C3Z-7A658AA N.L. N.L. N.L. N.L.
VALVE BODIES 740H
Valve Body (w/ & w/o 5 Pressure Switches) (w/ Solenoids) ....................................
1
03-Up
16740-1
AC3Z-7G391A
CASES & HOUSINGS 760D 760D 765H 765H 765H 770D 770D
Case (w/o PTO) ....................................................................................................... Case (w/ PTO) ................ ............... ................ ............... ............... ................ ............ Pan............... ................ ............... ................ ............... ............... ................ ............... Pan (8.3 Extra Quarts) (Mag-Hytec) ........................................................................ Pan (8.3 Extra Quarts) (Mag-Hytec) ........................................................................ Extension Housing (2wd) ......................................................................................... Extension Housing (4wd) .........................................................................................
1 1 1 1 1 1 1
03-Up 16760 03-Up 16760A 03-07 16765 03-07 A16765D 08-10 A16765DA 03-Up 16770 03-Up 16770A
N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
03-Up 03-04 05-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-04 05-Up 03-Up 03-Up
3C3Z-7085BA 3C3Z-7B070BA 5C3Z-7B070BA 5C3Z-7D483D 5C3Z7D483E 3C3Z-7A262DA 3C3Z-7E005AA 3C3Z-7A262AA 3C3Z-7H360AA 3C3Z-7A262BA 3C3Z-7H359AA 3C3Z-7D402AB 3C3Z-7A262CA N.L. N.L. 5C3Z-7B070AA N.L. N.L. N.L. 3C3Z-7D406AA N.L.
I F O R D I
MISCELLANEOUS COMPONENTS 795 853F 853 885C 885C 960A 962B 964F 964F 965B 965B 967G 969E 971A 972B 974F 975B 976 976 977 979E
Nut, Output Shaft (Uses T-9008 Socket) ................................................................. Cushion Plate, Forward Clutch (5.120”)................................................................... Cushion Plate, Forward Clutch (5.375”)................................................................... Snap Ring, Low/ Reverse Waved (Gas) .................................................................. Snap Ring, Low/ Reverse Flat (Diesel) .................................................................... Piston, Overdrive (Bonded Piston)........................................................................... Piston, Intermediate (Bonded Piston) ...................................................................... Piston, Forward (Bonded Piston) ............................................................................. Piston, Forward Balance (Bonded Piston) ............................................................... Piston, Direct (Bonded Piston) ................................................................................. Piston, Direct Balance (Bonded Piston)................................................................... Piston, Low/ Reverse (Bonded Piston) .................................................................... Piston, Coast (Bonded Piston) ................................................................................. Spring & Retainer Assembly, Overdrive ................................................................... Spring & Retainer Assembly, Intermediate .............................................................. Belleville Spring, Forward ........................................................................................ Belleville Spring, Direct ............................................................................................ Spring & Retainer Assembly, Reverse (No Dimple) ................................................. Spring & Retainer Assembly, Reverse (6 Dimples).................................................. Spring & Retainer, Low/ Reverse............................................................................. Spring & Retainer Assembly, Coast .........................................................................
16795 16853 16853A 16885 16885A 16960 16962 16964 16964A 16965 16965A 16967 16969 16971K 16972K 16974 16975 16976K 16976AK 16977 16979K
229
FORD 5R110W ILL.
QTY.
YEAR
PART No.
REF. No.
MISCELLANEOUS COMPONENTS (Cont.) 991 999 999
Linkage Assembly .................................................................................................... Lube Dam, Front Planet (4 Tab)............................................................................... Lube Dam, Front Planet (6 Tab)...............................................................................
1 1 1
03-Up 05-Up 05-Up
16991 16699B 16699A
N.L. 5C3Z-7L339BA 5C3Z-7L339AA
Adjustment Tool, Transmission Range Sensor ....................................................... Alignment Band, Front Pump Trans Tool ................................................................. Alignment Band, Front Pump Tool Tech.............. ............... ................ ............... ....... Alignment Pin, Front Pump ..................................................................................... Alignment Pin, Front Pump ..................................................................................... Alignment Pin, Valve Body .............. ................ ............... ................ ............... .......... Checking Tool, Converter End Play ........................................................................ Disconnect Tool, Transmission Cooler Line ............................................................ Holding Fixture, Converter Clutch ........................................................................... Holding Fixture, For Clutch Loading ....................................................................... Holding Fixture, For Clutch Spring .......................................................................... Holding Fixture, For One Way Clutch ..................................................................... Installer, Coast Clutch Piston .................................................................................. Installer, Extension Housing Seal ........................................................................... Installer, Extension Housing Seal ........................................................................... Installer, Manual Lever Oil Seal .............................................................................. Installer, Manual Lever Oil Seal .............................................................................. Installer, Oil Filter Tube ............... ............... ............... ................ ............... ............... Installer, Output Shaft Seal .............. ............... ................ ............... ............... .......... Installer, Pressure Regulator Snap Ring ................................................................. Installer, Rear Case Bushing .................................................................................. Installer & Remover, Clutch Drum, Shell Assembly ................................................. Installer & Remover, Extension Housing Bushing, 1.500” Universal ....................... Protector, Seal .............. ................ ............... ................ ............... ............... ............. Remover, Extension Housing Seal ......................................................................... Remover, Front Pump Universal ............... ............... ................ ............... ............... .. Remover, Output Shaft Seal ................ ............... ............... ................ ............... ....... Remover, Slide Hammer Adapter, Front Pump Use with T-0154-HDT .................... Setting Block, Vacuum Regulator Valve .............. ............... ............... ................ ...... Socket, Spanner Nut On Output Shaft for 4WD....................................................... Spring Compressor, For Clutches ........................................................................... Transmission Holding Fixture, Without Base Use Base T-1006 .............................. Valve Body Air Test Plate ................ ............... ................ ............... ............... ............
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up 03-Up
T-2802-A T-2862 T-172 T-2803 T-0544 T-0535 T-0450 T-0538 T-0442 T-2874 T-2804 T-0441 T-2878-M T-0428 T-0532 T-0438 T-2321 T-2801 T-2408 T-2808 T-2409 T-2805-B T-0160-B T-0444 T-0533 T-0033 T-0539 T-2806 T-0479 T-9008 T-2804-R T-2800-F T-2817-B
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
VOL.
SONNAX PRODUCTS
PAGE ILL.
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
Low/Reverse Retaining Ring ................................................................................... Manual Valve O.S. (req T-F-36940-TL11 & T-VB-FIX) .............. ................ ............... Pressure Regulator Valve Kit O.S. (req T-F-36940-TL3 & T-VB-06, T-VB-FIX) ....... Pressure Switch End Plug Kit .............. ................ ............... ............... ................ ...... TCC Control Plunger & Sleeve Kit ...........................................................................
TOOLS N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. I N.I. N.I. DN.I. RN.I. ON.I. F I N.I. N.I. N.I. N.I.
Notes
230
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
PART NO. S16885 S16741-M S16507PK S16411 S16507C
SONNAX NO. 36885 36940-11 36940-03K 36940-17K 36940-01K
FORD 5R110W Notes
I F O R D I
231
FORD 6R60, 6R75, 6R80, ZF6HP26
A
B
I C D R O F I
D
E
95 232
© 2014 Transtar Industries, Inc. No part of this work, inclu ding but not limited to the Part Numbers, may be rep roduced or transmitted in any form or by an y means, electronic or mech anical, including pho tocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
FORD 6R60, 6R75, 6R80, ZF6HP26 F
G
H
I F O R D I
I
J
95 233
FORD 6R60, 6R75, 6R80, ZF6HP26 VALVE BODY GUIDE
10
NOTE: Install Spring Inboard 7
12
I D R O F I
Upper Valve Body
12 6
Lower Valve Body
11
2
5 7
1 9 8
234
©2014 Sonnax Industries, Inc. Artwork used by permission.
4 3
FORD 6R60, 6R75, 6R80, ZF6HP26
95300D
95010
ILL.
95010D
QTY.
YEAR
PART No.
REF. No.
MASTER OVERHAUL KITS (WITH STEELS) 006 006 006 006
ZF6HP26 (BMW, Jaguar, Land Rover, Lincoln) ....................................................... 6R60 (Ford).............................................................................................................. 6R75 (Ford) .............. ................ ............... ............... ................ ............... ................ ... 6R80 (Ford)..............................................................................................................
1 1 1 1
02-Up 95006 06-Up 95006D 07-08 95006DA 09-Up 95006E
N.L. N.L. N.L. N.L.
1 1 1 1
02-Up 95004 06-Up 95004D 07-08 95004DA 09-Up 95004E
N.L. N.L. N.L. N.L.
02-Up 06-Up 07-08 09-Up
N.L. N.L. N.L. N.L.
LESS STEEL KITS 004 004 004 004
ZF6HP26 (BMW, Jaguar, Land Rover, Lincoln) ....................................................... 6R60 (Ford).............................................................................................................. 6R75 (Ford) .............. ................ ............... ............... ................ ............... ................ ... 6R80 (Ford)..............................................................................................................
OVERHAUL KITS (W/ RINGS & SEALS) 002 002 002 002
ZF6HP26.................................................................................................................. 6R60 (Ford).............................................................................................................. 6R75 (Ford).............................................................................................................. 6R80 (Ford)..............................................................................................................
1 1 1 1
95002 95002D 95002D 95002E
FILTERS 010J 010J 010J 010J 010J 010J
ZF6HP26 (Integral w/ Plastic Pan)........................................................................... ZF6HP26X (w/ Metal Pan) ....................................................................................... 6R60, 6R75 (Flat Bottom) (to 12/4/06)..................................................................... 6R60, 6R75 (.875” Pick Up) (12/4/06-Up)................................................................ 6R80 (.875” Pick Up, 1.6” Overall) ........................................................................... 6R80 (.275” Pick Up, 1.0” Overall) ...........................................................................
1 1 1 1 1 1
02-Up 04-Up 02-E06 L06-Up 09-Up 11-Up
95010 95010D 95010D 95010E 95010E 95010G
0501216243 6L2Z-7A098AA 6L2Z-7A098AA 7L1Z-7A098A 7L1Z-7A098A BL3Z-7A098-A
1 1 1 1
02-Up 95030 06-Up 95030D 06-Up 95030E 06-Up S95037
1 1 1 1
02-Up 95070 02-Up 95072 02-Up 95074 02-Up 95074D
N.L. N.L. N.L. 6L2Z-7052BA
6-7 6 4-5 4-5 4-5 4-7
02-Up 95100 09-Up 95100A 02-Up 95106 02-Up 95106 02-Up 95108 02-Up 95108
N.L. N.L. N.L. N.L. N.L. N.L.
5-6 5-6 4-5 4-5 4-5 4-7 1
02-Up 02-Up 02-Up 02-Up 02-Up 02-Up 06-08
N.L. N.L. N.L. N.L. N.L. N.L. 6L2Z-7E085A
I F O R D I
BUSHINGS 030 030 030 037
Bushing Kit, ZF6HP26 (Solid Bronze)...................................................................... Bushing Kit, 6R60, 6R75, 6R80 ............................................................................... Bushing Kit, 6R80 (Solid Bronze) ............................................................................ Stator (Rear) (Sonnax).............................................................................................
N.L. N.L. N.L. 95030-02T
METAL CLAD SEALS 070 072 074 074
Front Pump .............................................................................................................. Linkage .................................................................................................................... Rear (2wd) (Except 6R80) ....................................................................................... Rear (4wd) (6R70, 6R75, ZF6HP26) ....................................................................... FRICTION PLATES
100B 100B 104H 106C 108F 114D
Overdrive (E Clutch) (.063”) (Exc 6R80) .................................................................. Overdrive (E Clutch) (.079”) (6R80)......................................................................... Intermediate (C Clutch) (.083”) ................................................................................ Direct (B Clutch) (.083”) ........................................................................................... Forward (A Clutch) (.063”) ....................................................................................... Low/ Reverse (D Clutch) (.063”) .............................................................................. STEEL PLATES
120B 120B 124H 126C 128F 134D 135D
Overdrive (E Clutch) (.094”) ..................................................................................... Overdrive (E Clutch) (118”) ...................................................................................... Intermediate (C Clutch) (.118”) ................................................................................ Direct (B Clutch) (.083”) ........................................................................................... Forward (A Clutch) (.118”)............... ................ ............... ................ ............... ........... Low/ Reverse (D Clutch (.083”) ............................................................................... Low/ Reverse (D Clutch (Waved).............................................................................
95120A 95120 95128 95126 95128 95126 95135
235
FORD 6R60, 6R75, 6R80, ZF6HP26 ILL.
QTY.
YEAR
PART No.
REF. No.
PRESSURE PLATES 140B 140B 140B 144H 144H 146C 146C 154D 154D 154D 154D 154D 154D 154D 154D
Overdrive (E Clutch) ................................................................................................ Overdrive (E Clutch) (6R80) .................................................................................... Overdrive (E Clutch) (6R80) .................................................................................... Intermediate (C Clutch) ............................................................................................ Intermediate (C Clutch) (6R60, 6R75, 6R80)........................................................... Direct (B Clutch)....................................................................................................... Direct (B Clutch) (6R60, 6R75, 6R80) ..................................................................... Low/ Reverse (D Clutch).......................................................................................... Low/ Reverse (D Clutch) (3.0mm) (6R60, 6R75, 6R80) .......................................... Low/ Reverse (D Clutch) (5.1mm) (6R60, 6R75, 6R80) .......................................... Low/ Reverse (D Clutch) (5.3mm) (6R60, 6R75, 6R80) .......................................... Low/ Reverse (D Clutch) (5.4mm) (6R60, 6R75, 6R80) .......................................... Low/ Reverse (D Clutch) (5.6mm) (6R60, 6R75, 6R80) .......................................... Low/ Reverse (D Clutch) (5.7mm) (6R60, 6R75, 6R80) .......................................... Low/ Reverse (D Clutch) (5.9mm) (6R60, 6R75, 6R80) ..........................................
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
02-Up 02-Up 09-Up 02-Up 06-Up 02-Up 06-Up 02-Up 06-Up 06-Up 06-Up 06-Up 06-Up 06-Up 06-Up
95140 95140 95140E 95144 95144E 95146 95146E 95126 95154EF 95154E 95154EA 95154EB 95154EC 95154ED 95154EE
N.L. N.L. 6L2Z-7B066R N.L. 6L2Z-7B066C N.L. 6L2Z-7B066BA N.L. 6L2Z-7B066LA 6L2Z-7B066HA 6L2Z-7B066M 6L2Z-7B066JA 6L2Z-7B066N 6L2Z-7B066KA 6L2Z-7B066P
1
02-Up
95175
N.L.
1 1 1
02-Up 06-08 08-Up
95201 95201D 95201E
N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1
02-Up 04-Up 06-Up 04-Up 06-Up 02-Up 02-Up 02-Up 02-Up 02-Up 02-Up
95300 95300B 95300D 95305 95320D 95320 95320A 95320B 95320C 95320E 95697
0501323155 7L7Z-7A191A N.L. N.L. N.L. 1068-227-035 1068-227-047 1068-227-051 1068-227-052 1068-227-053 AL3Z-7F401A
1 1 1
02-Up 95400 06-Up 95400D 02-Up 95400T
N.L. N.L. N.L.
3 3 3 3 1 1 1 1
06-10 10-Up 06-10 10-Up 06-Up 06-10 10-Up 06-Up
N.L. N.L. N.L. N.L. N.L. N.L. N.L. 6L2Z7G276AA
1 1 1 1 1 1 1 1 1 1
06-10 95420AK 06-10 95420BK 06-10 95420CK 06-10 95420DK 06-10 95420EK 06-10 95430D 06-10 95432D 06-10 95435D 02-Up 95446 02-Up 95444
SEALING RINGS 175E
Sealing Ring Kit (All) ................................................................................................ BEARINGS & RACES
201 201 201
Bearing Kit (ZF6HP26)............................................................................................. Bearing Kit (6R60) ................................................................................................... Bearing Kit (6R60, 6R75, 6R80) .............................................................................. GASKETS & O-RINGS
300J 300J 300J 305 320 I 320 D320 R320 O320 F I 320 697
Pan Gasket, Molded Rubber (ZF6HP26) (For Plastic Pan) ..................................... Pan Gasket, Fiber (ZF6HP26X) (For Metal Pan)..................................................... Pan Gasket, Bonded (6R60/75/80).......................................................................... Gasket, Case to Adapter Housing Awd .................................................................... Valve Body Plate, 6R60, 6R75, 6R80 ...................................................................... Valve Body Plate, ZF6HP26 (ID # 1068-327-141 or A035 / B035) .......................... Valve Body Plate, ZF6HP26 (ID # 1068-327-163 or A047 / B047) .......................... Valve Body Plate, ZF6HP26 (ID # 1068-327-179 or A051 / B051) .......................... Valve Body Plate, ZF6HP26 (ID # 1068-327-180 or A052 / B052) .......................... Valve Body Plate, ZF6HP26 (ID # 1068-327-189 or A053 / B053) .......................... Bridge Seal, Oil Distributor Sleeve........................................................................... TECHNICAL MANUALS
400E 400E 400E
Technical Manual (ZF6HP26) .................................................................................. Technical Manual (6R60) ................ ............... ................ ............... ............... ............ Diagnostic Guide (ZF6HP26) (Audi, Jaguar, BMW)................................................. ELECTRICAL COMPONENTS (6R60, 6R75, 6R80)
N.I. N.I. N.I. N.I. N.I. N.I. N.I. 444J
Solenoid, Black Connector (6L2P) (SSB, SSD, PCA) ............................................. Solenoid, Yellow Connector (AL3P) (SSB, SSD, PCA) (Black Barrel)..................... Solenoid, Brown Connector (6L2P) (SSA, SSC, TCC) ............................................ Solenoid, Yellow Connector (AL3P) (SSA, SSC, TCC) (Brown Barrel) ................... Solenoid, Yellow Connector (6L2P) (SSE)............................................................... Connector Plate w/ TCM (Bosch) (7L1P-14C247AD).............................................. Connector Plate w/o TCM (Siemens) (A2C5-3215084)........................................... Sleeve, Case Connector ..........................................................................................
95430 95430B 95432 95432B 95435 95446 95446B 95444
(ZF6HP26) N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. 444J
236
Solenoid Kit, 6HP19/26/32 (Match w/ Trans Code) ................................................. Solenoid Kit, 6HP19/26/32 (Match w/ Trans Code) ................................................. Solenoid Kit, 6HP19/26/32 (Match w/ Trans Code) ................................................. Solenoid Kit, 6HP12/28 (Match w/ Trans Code) ...................................................... Solenoid Kit, 6HP12/28 (Match w/ Trans Code) ...................................................... Solenoid, Yellow Connector (EDS #1, #3, #6) ......................................................... Solenoid, Blue Connector (EDS #2, #4, #5) ............................................................ Solenoid, Black Connector (MV1, MV2) .................................................................. Connector Plate w/ TCM (0501-213-727) ................................................................ Sleeve, Case Connector ..........................................................................................
1068 298 043 1069 298 044 1070 298 045 1071 298 046 1072 298 047 0501 213 960 0501 213 959 0501 319 037 N.L. 6L2Z7G276AA
FORD 6R60, 6R75, 6R80, ZF6HP26 ILL.
QTY.
YEAR
PART No.
REF. No.
PUMPS 500A 500A 500A 500A 510A 510A 515A 520A 520A 530A 530A
Pump (w/ Stator Bushing, .550” Pump Gears) (6R60, 6R75) .................................. Pump (No Stator Bushing, .590” Pump Gears) (6R80)............................................ Pump, Bronze Bushing (BMW) (ZF6HP26) ............................................................. Pump, Silver Bushing (Jag, Land Rover) (ZF6HP26) .............................................. Pump Body w/ Gears (.550” Pump Gears) (6R60, 6R75)........................................ Pump Body w/ Gears (.590” Pump Gears) (6R80) .................................................. Pump Cover .............. ............... ................ ............... ............... ................ ............... ... Pump Stator (w/ Stator Bushing) (6R60, 6R75) ....................................................... Pump Stator (No Stator Bushing) (6R80) ................................................................ Pump Gears (.550”) (6R60, 6R75)........................................................................... Pump Gears (.590”) (6R80) .............. ............... ............... ................ ............... ..........
1 1 1 1 1 1 1 1 1 1 1
06-Up 09-Up 02-Up 02-Up 06-Up 09-Up 06-Up 06-Up 09-Up 06-Up 09-Up
95500 95500E 95500Z 95500ZA 95510 95510A 95515 95520 95520A 95530 95530A
N.L. BL3Z-7A103A N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
06-Up 07-08 09-Up 02-Up 02-Up 06-Up 02-Up 06-Up 02-Up 09-Up 07-08 09-Up 06-Up 06-Up 02-Up 11-Up 02-Up 09-Up
95550 95550E 95550EA 95550Z 95554 95554A 95555B 95555E 95570 95570A 95570E 95570EA 95574 95574A 95574Z 95574E 95575 95575E
N.L. BL3Z-7F207B 9L3Z-7F207A N.L. N.L. N.L. 6L2Z7F238AF 6L2Z-7F283A N.L. N.L. 7L1Z-7F351B AL3Z-7F351A N.L. 6L2Z-7B067A N.L. AL3Z-7B067A N.L. AL3Z-7F236A
1 1 1 1 1 1 1 1 1 1 1
06-Up 06-Up 09-Up 02-Up 09-Up 06-10 06-Up 02-Up 11-Up 06-Up 06-Up
95582 95582A 95582E 95582Z 95582EK 95584 95584 95584Z 95584E 95584A 95594E
N.L. N.L. N.L. N.L. BL3Z-7A398A 6L2Z-7D006AA N.L. N.L. BL3Z-7D006A N.L. BL3Z-7A153A
1 1 1 1 1 1 1 1 1 1 1 1
06-Up 95611 06-Up 95611E 08-Up 95611A 06-10 95612 11-Up 95612EA 02-Up 95612Z 06-E07 95614 L07-Up 95614A 06-Up 95630 06-Up 95630A 11-Up 95630E 02-Up 95630Z
N.L. 6L2Z-7D063CA N.L. 6L2Z-7D063DA 9L3Z-7D063E N.L. N.L. N.L. N.L. N.L. BL3Z-7A130A N.L.
1
11-Up
BL3Z-7A089J
DRUMS & CLUTCH HUBS 550B 550B 550B 550B 554A 554A 555C 555C 570G 570G 570G 570G 574G 574G 574G 574G 575G 575
Input (E Clutch) (2 Rings, Small Diameter Shaft) (6R60, 6R75).............................. Input (E Clutch) (6R75) ............................................................................................ Input (E Clutch) (3 Rings, Large Diameter Shaft) (6R80) ........................................ Input (E Clutch) (3 Rings, Small Diameter Shaft) (ZF6HP26).................................. Forward (A Clutch) (4 Clutch) (6R60, ZF6HP26) ..................................................... Forward (A Clutch) (5 Clutch) (6R75, 6R80) ............... ................ ............... .............. Direct (B Clutch)....................................................................................................... Direct (B Clutch)....................................................................................................... Hub, Overdrive w/ Shaft (Stamped) (6R60, ZF6HP26)............................................ Hub, Overdrive w/ Shaft (Forged) (6R75, 6R80) ..................................................... Hub, Intermediate (6R75) ........................................................................................ Hub, Intermediate (6R75, 6R80) .............................................................................. Hub Forward w/ Shaft (A Clutch) (6R60) ................................................................. Hub Forward w/ Shaft (A Clutch) (6R75, 6R80)....................................................... Hub Forward w/ Shaft (A Clutch) (ZF6HP26)........................................................... Hub Forward w/ Shaft (A Clutch) (6R80) ................................................................. Hub, Direct (All)........................................................................................................ Hub, 6R75/80, Dir .................................................................................................... PLANETS
582F 582F 582F 582F 582F 584I 584I 584I 584I 584I 594
Front (3 Gear) (6R60) (Use w/ 95954)..................................................................... Front (4 Gear) (6R75) (Cast Carrier) (Use w/ 95954A)............................................ Front (4 Gear) (6R80) (Stamped Carrier) (Use w/ 95954B)..................................... Front (4 Gear) (ZF6HP26) ....................................................................................... Planet Kit, Front (6R80) (Incl Planet, SG, Bearing, Washer) ................................... Planet Kit, Rear (6R60, 6R75, 6R80)....................................................................... Rear (4 Clutch) (6R60)............................................................................................. Rear (4 Clutch) (ZF6HP26) ...................................................................................... Rear (5 Clutch) (6R80) (Diode Style Sprag) ............................................................ Rear (6 Clutch) (6R75)............................................................................................. Ring Gear, Rear (6R60, 6R75, 6R80) ......................................................................
I F O R D I
SUN GEARS, SHELLS & SUPPORTS 611I 611I 611I 612F 612F 612F 614I 614I 630D 630D 630D 630D
Sun Gear, Rear Planet (Front Position) (1.562” No Groove) (6R60, 6R75)............. Sun Gear, Rear Planet (Front Position) (1.592” 1 Groove) (6R60, 6R75) ............... Sun Gear, Rear Planet (Front Position) (1 Groove) (6R80) ............... ............... ....... Sun Gear, Front Planet (6R60, 6R75, 6R80) ........................................................... Sun Gear, Front Planet (6R80) ................ ............... ................ ............... ............... ... Sun Gear, Front Planet (ZF6HP26) ......................................................................... Sun Gear, Rear Planet (Rear Position) (31T, 1.590” Thick) ..................................... Sun Gear, Rear Planet (Rear Position) (31T, 1.560” Thick) ..................................... Center Support (w/ Check Ball & No Air Bleed) (Cast 8L) (6R60) ........................... Center Support (w/ Check Ball & Air Bleed) (Cast 6L) (6R75, 6R80) ...................... Center Support (6R80) (Diode Style Sprag) ............................................................ Center Support (w/ Check Ball & Air Bleed) (Cast 6L) (6R75, 6R80) ...................... ONE WAY CLUTCHES
654
Sprag, Low/ Reverse (Diode Style Sprag) ...............................................................
95654E
237
FORD 6R60, 6R75, 6R80, ZF6HP26 ILL.
QTY.
YEAR
PART No.
REF. No.
SHAFTS 678I 678I 678I 678I 678I 678I 678I
Output Shaft (2wd) (7-7/8” Long) (6R60, 6R75) ...................................................... Output Shaft (2wd) (6R75)....................................................................................... Output Shaft (2wd) (6R80)....................................................................................... Output Shaft (2wd) (7-7/8” Long) (ZF6HP26) .......................................................... Output Shaft (4wd) (5-7/16” Long) (6R60, 6R75) .................................................... Output Shaft (4wd) (6R75)....................................................................................... Output Shaft (4wd) (6R80).......................................................................................
1 1 1 1 1 1 1
06-Up 06-08 09-Up 06-Up 06-Up 06-08 09-Up
95678 95678E 95678EB 95678Z 95678A 95678EA 95678EC
N.L. 6L2Z-7060A 9L3Z-7060D N.L. N.L. 6L2Z-7060B 9L3Z-7060C
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
06-Up 06-Up 09-Up 02-10 02-Up 02-Up 04-Up 06-Up 06-Up 06-Up 06-Up 06-Up 06-Up 06-Up 06-Up
95740-1 95740-2 95740-3 95740-4 95740XXX 95740XXX 95740XXX S95320 S95320AA S95320A S95320B S95320C S95320E S95320G S95320H
N.L. N.L. N.L. N.L. N.L. N.L. N.L. 95740-035 95740-046 95740-047 95740-051 95740-052 95740-053 95740-063 95740-065
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
06-08 06-Up 07-08 11-12 09-10 11-13 11-12 06-08 09-10 11-12 11-12 02-Up 06-10 06-Up 09-Up 06-Up 09-Up
95760A 95760 95760B 95760E 95760E 95760ED 95760EB 95760AA 95760CA 95760EA 95760EC 95010 95765A 95765 95765E 95770 95770E
6L2Z-7005H N.L. 7L1Z-7005C BL3Z-7005K N.L. BL3Z-7005H BL3Z-7005J N.L. 9L3Z-7005A BL3Z-7005C BL3Z-7005A 0501216243 9L3Z-7A194A N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
07-08 07-08 07-08 07-08 07-08 07-08 06-Up 09-Up 07-Up 06-Up 06-Up 06-Up 06-Up 06-Up 06-Up 09-Up 06-Up 09-Up
95861E 95861EA 95861EB 95861EC 95861ED 95861EE 95862E 95875EA 95875E 95876E 95876EA 95876EB 95876EC 95876ED 95876EE 95878E 95879E 95889EA
6L2Z-7D483M 6L2Z-7D483N 6L2Z-7D483P 6L2Z-7D483Q 6L2Z-7D483R 6L2Z-7D483S 6L2Z-7C122C 6L2Z-7D483V 7L2Z-7C122A 6L2Z-7D483CA 6L2Z-7D483DA 6L2Z-7D483EA 6L2Z-7D483FA 6L2Z-7D483GA 6L2Z-7D483HA 6L2Z-7D483BA 6L2Z-7A577A AL3Z-7C122A
VALVE BODIES 740J 740J 740J 740J 740J 740J 740J 747 747 747 747 747 747 747 747
Valve Body (Premium) (6R60) ................................................................................. Valve Body (Premium) (6R75) ................................................................................. Valve Body (Premium) (6R80) ................................................................................. Valve Body (Premium) (ZF6HP26) .......................................................................... Valve Body (6HP26) (Order by Stamping xxxx-xxx-xxx).......................................... Valve Body (6HP26X) (Order by Stamping xxxx-xxx-xxx) ....................................... Valve Body (6HP28) (Order by Stamping xxxx-xxx-xxx).......................................... Separator Plate, Gen 1, Codes: A035, B035 (6HP26) (Sonnax) ............................. Separator Plate, Gen 1, Codes: A046, B046 (6HP26) (Sonnax) ............................. Separator Plate, Gen 1, Codes: A047, B047 (6HP26) (Sonnax) ............................. Separator Plate, Gen 1, Codes: A036, A051, B036, B051 (6HP26) (Sonnax)......... Separator Plate, Gen 1, Codes: A052, B052 (6HP26) (Sonnax) ............................. Separator Plate, Gen 1, Codes: A053, B053 (6HP26) (Sonnax) ............................. Separator Plate, Gen 2, Codes: A063, B063 (6HP28) (Sonnax) ............................. Separator Plate, Gen 2, Codes: A065, B065 (6HP28) (Sonnax) ............................. CASES & HOUSINGS
760E 760E 760E 760E I 760E D760E R760E O760E F I 760E 760E 760E 765J 765J 765J 765J 770 770
Case (2wd) (6R60, 6R75) (5.4L Navigator) ............................................................. Case (2wd) (6R60, 6R75) (Exc 5.4L Navigator) ...................................................... Case (2wd) (6R75, 6R80) ........................................................................................ Case (2wd) (6R75, 6R80) ........................................................................................ Case (2wd) (6R80) (6.2L) ........................................................................................ Case (2wd) (6R80) (3.7L Mustang).......................................................................... Case (2wd) (6R80) (3.5L) ........................................................................................ Case (4wd) (6R60, 6R75) ....................................................................................... Case (4wd) (6R75, 6R80) ........................................................................................ Case (4wd) (6R75, 6R80) (6.2L).............................................................................. Case (4wd) (6R80) (3.5L) ........................................................................................ Pan (ZF6HP26) (Integral w/ Filter) ........................................................................... Pan (6R60, 6R75, 6R80) ......................................................................................... Pan (4wd Metal) (6R60, 6R75) ................................................................................ Pan (4wd Metal) (6R80)........................................................................................... Extension Housing (4wd) (6R60, 6R75) .................................................................. Extension Housing (4wd) (6R80) ............................................................................. SNAP RINGS
861 861 861 861 861 861 862 875 875 876 876 876 876 876 876 878 879 889
238
Snap Ring, Overdrive (1.70mm) (6R75) .................................................................. Snap Ring, Overdrive (1.90mm) (6R75) .................................................................. Snap Ring, Overdrive (2.10mm) (6R75) .................................................................. Snap Ring, Overdrive (2.30mm) (6R75) .................................................................. Snap Ring, Overdrive (2.50mm) (6R75) .................................................................. Snap Ring, Overdrive (2.70mm) (6R75) .................................................................. Snap Ring, Overdrive Piston (6R60, 6R75, 6R80) .................................................. Snap Ring (6R80) .................................................................................................... Snap Ring, Direct Pressure Plate (6R75, 6R80)...................................................... Snap Ring, Interm/Forward (3.1mm) (6R60, 6R75, 6R80) ...................................... Snap Ring, Interm/Forward (3.3mm) (6R60, 6R75, 6R80) ...................................... Snap Ring, Interm/Forward (3.5mm) (6R60, 6R75, 6R80) ...................................... Snap Ring, Interm/Forward (3.7mm) (6R60, 6R75, 6R80) ...................................... Snap Ring, Interm/Forward (3.9mm) (6R60, 6R75, 6R80) ...................................... Snap Ring, Interm/Forward (4.1mm) (6R60, 6R75, 6R80) ...................................... Snap Ring, Intermediate (2.9mm) (6R80)................................................................ Snap Ring, Direct Piston (6R60, 6R75, 6R80)......................................................... Snap Ring, Output (6R80) .......................................................................................
FORD 6R60, 6R75, 6R80, ZF6HP26 ILL.
QTY.
YEAR
PART No.
REF. No.
MISCELLANEOUS COMPONENTS 697 699 699 741 741 741 841 960 962D 962D 964A 964A 964A 964A 965C 965C 967D 967D 967D 970B 970B 972D 972D 974A 975C 975C 975C 984A 984A 984A 977D 977D 980 984A 987
Bridge Seal, Oil Distributor Sleeve........................................................................... Lube Dam (3 Gear Planet) ....................................................................................... Lube Dam (4 Gear Planet) ....................................................................................... End Plug Kit w/ O-Ring (Sonnax)............................................................................. End Plug Kit w/ O-Ring (Internal) (Sonnax) ............................................................. End Plug Kit w/ O-Ring (Superior) ........................................................................... Yoke, 2wd (6R80)..................... ............... ................ ............... ................ ............... ... Piston, Overdrive (6R60, 6R75, 6R80) .................................................................... Piston, Intermediate (C Clutch) (4 Clutch Type) (6R60) .......................................... Piston, Intermediate (C Clutch) (5 Clutch Type) (6R80) .......................................... Piston, Forward (A clutch) (6R60, 6R75) ............... ............... ................ ............... .... Piston, Forward (A clutch) (6R80) ............... ................ ............... ................ .............. Piston, Forward (A clutch) (6R75)............................................................................ Piston, Forward (A clutch) (6R75, 6R80) ................................................................. Piston, Direct (inner) (6R75, 6R80).......................................................................... Piston, Direct (Outer) (6R75, 6R80)......................................................................... Piston, Low/ Reverse (D Clutch) (.860” Thick) (6R60)............................................. Piston, Low/ Reverse (D Clutch) (.625” Thick) (6R75)............................................. Piston, Low/ Reverse (D Clutch) (6R80) (Diode Style Sprag) ................................. Belleville Spring, Overdrive (E Clutch)..................................................................... Belleville Spring, Overdrive (E Clutch)..................................................................... Belleville Spring, Intermediate (C Clutch) ................................................................ Belleville Spring, Intermediate (C Clutch) ................................................................ Belleville Spring, Forward (A Clutch) ....................................................................... Belleville Spring, Direct (B Clutch) (6R60, 6R75) .................................................... Belleville Spring, Direct (B Clutch) (6R80) ............................................................... Belleville Spring, Direct (B Clutch) (6R75) ............................................................... Retainer, Forward (Balance Piston) (33T) (6R75) (Use w/ 95582) .......................... Retainer, Forward (Balance Piston) (36T) (6R75) (Use w/ 95582A)........................ Retainer, Forward (Balance Piston) (24T) (6R75) (Use w/ 95582E)........................ Belleville Spring, Low/ Reverse (D Clutch) (6R60) .................................................. Belleville Spring, Low/ Reverse (D Clutch) (6R80) (Diode Style Sprag) .................. Balance Piston, Overdrive (6R60, 6R75, 6R80) ...................................................... Retainer, Forward (Balance Piston) (6R80) ............................................................. Retainer, Low/ Reverse (6R80) (Diode Style Sprag) ...............................................
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
02-Up 02-Up 07-Up 06-Up 06-Up 06-Up 09-Up 06-Up 06-Up 07-Up 06-11 09-Up 07-08 07-Up 07-08 07-08 06-08 07-08 11-Up 02-Up 06-Up 02-Up 06-Up 06-Up 02-Up 09-Up 07-08 05-Up 08-Up 07-08 02-Up 11-Up 09-Up 09-Up 11-Up
VOL.
SONNAX PRODUCTS
PAGE ILL.
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
Bushing, Stator (Rear) (Sonnax).............................................................................. N.I. Bypass Clutch Control Valve Kit O.S. (T-F-95740-TL13 & T-VB-FIX req)................ N.I. Clutch A Control Valve Kit O.S. (T-F-95740-TL8 & T-VB-FIX req) ............... ............ N.I. Clutch D1 or E Control Valve Kit O.S. (T-F-95740-TL8 & T-VB-FIX req) ................. N.I. Converter Release Regulator Valve Kit O.S. (T-F-95740-TL5, T-VB-FIX req) ......... N.I. End Plug Kit w/ O-Ring (Internal)............................................................................. N.I. End Plug Kit w/ O-Ring (Sonnax)............................................................................. N.I. Piston & Spring Kit, Valve Body Accumulator .......................................................... N.I. Separator Plate, Gen 1, Codes: A035, B035 (6HP26)............................................. N.I. Separator Plate, Gen 1, Codes: A046, B046 (6HP26)............................................. N.I. Separator Plate, Gen 1, Codes: A047, B047 (6HP26)............................................. N.I. Separator Plate, Gen 1, Codes: A036, A051, B036, B051 (6HP26) ........................ N.I. Separator Plate, Gen 1, Codes: A052, B052 (6HP26)............................................. N.I. Separator Plate, Gen 1, Codes: A053, B053 (6HP26)............................................. N.I. Separator Plate, Gen 2, Codes: A063, B063 (6HP28)............................................. N.I. Separator Plate, Gen 2, Codes: A065, B065 (6HP28)............................................. N.I. Sleeve, Pressure .............. ................ ............... ................ ............... ............... ........... N.I. Valve & Sleeve Boost Clutch “A” ............................................................................. N.I. Valve Kit, Lube Cont O.S. (T-F-95740-TL11 & T-VB-FIX req) ............... ................ ... N.I. Valve Kit, Pressure O.S. (T-F-95740-TL & T-VB-FIX req) ................ ............... ......... N.I. Valve Kit, Solenoid Pressure O.S. (T-F-95740-TL17 & T-VB-FIX req)..................... N.I. Zip Kit (6R60, ZF6HP26) (Also Fits ZF6HP19, ZF6HP32) ...................................... N.I.
N.I. 3 8 7 1 12 11 10 N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. 4 9 2 5 6 N.I.
95697 95699 95699A S95741A-6 S95741BA-6 A95741A-6 95841EA 95960E 95962 95962A 95964 95964A 95964E 95964EA 95965E 95965EA 95967 95967EA 95967EB 95970 95970E 95972 95972E 95974 95975 95975EA 95975E 95984 95984A 95984E 95977 95977E 95980E 95984EA 95987E PART NO. S95037 S95741D-1K S95741L-1K S95741G-1K S95741C-1K S95741BA-6 S95741A-6 S95741E S95320 S95320AA S95320A S95320B S95320C S95320E S95320G S95320H S95741PA-2 S95741F-1 S95741H-1 S95741P-1 S95741PH-1 S95741ZK
AL3Z-7F401A N.L. N.L. 95740-19K 95740-25K K095 9L3Z-7089D 7L1Z-7A262A N.L. 7L1Z-7E005A 7L1Z-7A262A N.L. 9L3Z7A262C 9L3Z-7A262A 6L2Z-7H359AA 7L1Z-7A262C 6L2Z-7E085A 7L1Z-7A262B BL3Z-7A262A N.L. 6L2Z-7B070AA N.L. 6L2Z-7A480C 6L2Z-7A480AA N.L. 9L3Z-7B488A 6L2Z-7B488AA N.L. N.L. 9L1Z-7H360A N.L. BL3Z-7A070A 6L2Z-7H360BA 9L3Z-7H360B BL3Z-7A122A
I F O R D I
SONNAX NO. 95030-02T 95740-13K 95740-09K 95740-08K 95740-05K 95740-25K 95740-19K 95740-15K 95740-035 95740-046 95740-047 95740-051 95740-052 95740-053 95740-063 95740-065 95740-03 95740-21K 95740-11K 95740-01K 95740-17K ZF6-6R60-ZIP
239
FORD 6R140 500 520
510
555
965
544
530
070
529
A Pump Cover
Pump Body 548
853
Stator Direct/Fwd Drum 106
126
146 582 612
241
B Sun Gear
Front Planet
Direct Clutch 140 570 234
214
I DC R O F I
235
574
Overdrive Hub
575
Forward Hub
229
Direct Hub
584 227
616
250
251
614
249
271 678
263
270
080
D Reaction Sun Gear
Forward Sun Gear
114
Output Shaft Rear Planet 134
154
967
634
Low Reverse Piston
Low Reverse Housing
977 795
E
Low Reverse Clutch
126 240
FORD 6R140 964
985
975
974
851
984
128
147
108
F
Forward Piston
Forward Clutch 550
960 970
980
120
100
670
G Input Shaft Overdrive Drum 144
104
O.D. Clutch
Piston 124
852
630
962 972
226
H
Interm. Clutch
Interm. Housing
I F O R D I
436
410
760 ISS/OSS
IMS
I
445 Harness 740 Case
300
Valve Body
J
765 010
Filter
Pan
126 241
FORD 6R140
126010
126300 ILL.
QTY.
YEAR
PART No.
REF. No.
MASTER OVERHAUL KITS (WITH STEELS) 006 006 006 006
6R140 (Gas) (w/ Pistons)......................................................................................... 6R140 (Gas) (w/out Pistons).................................................................................... 6R140 (Diesel) (w/ Pistons) ..................................................................................... 6R140 (Diesel) (w/out Pistons) ................................................................................
1 1 1 1
11-Up 11-Up 11-Up 11-Up
126006AP 126006AN 126006BP 126006BN
N.L. N.L. N.L. N.L.
1 1
11-Up 11-Up
126004P 126004N
N.L. N.L.
11-Up 11-Up
126002P 126002N
N.L. N.L.
LESS STEEL KITS 004 004
6R140 (Gas & Diesel) (w/ Pistons) .......................................................................... 6R140 (Gas & Diesel) (w/out Pistons) .....................................................................
OVERHAUL KITS (W/ RINGS & SEALS) 002 002
6R140 (Gas & Diesel) (w/ Pistons) .......................................................................... 6R140 (Gas & Diesel) (w/out Pistons) .....................................................................
1 1
FILTERS 010J
6R140 ............... ............... ................ ............... ................ ............... ............... ...........
1
11-Up
126010
BC3Z-7A098-B
1 1 1 1 1 1 2 2 1 1
11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up
126030 126037 126046 126046A 126062 126047 126050 126054 126066 126209
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1
11-Up 126070 11-Up 126072 11-Up 126074 11-Up 126074A
BC3Z-7A248-A N.L. BC3Z-7052C BC3Z-7052A
7 6 4-5 5 5
11-Up 11-Up 11-Up 11-Up 11-Up
126100 126106 126106 126108 126114
N.L. N.L. N.L. N.L. N.L.
7 6 4-5 4-5 5 4
11-Up 11-Up 11-Up 11-Up 11-Up 11-Up
126120 126126A 126126 126126A 126128 126134
N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1
11-Up 11-Up 11-Up 11-Up
126140 126144 126146 126146A
N.L. N.L. N.L. N.L.
BUSHINGS
I N.I. DN.I. RN.I. ON.I. F I N.I. N.I. N.I. N.I. N.I. N.I.
Bushing Kit ................ ............... ................ ............... ............... ................ ............... ... Stator (Rear) ................ ............... ............... ................ ............... ................ ............... Direct Drum (Front) ............................. ............... ................ ............... ............... ........ Direct Drum (Rear) .............. ................ ............... ................ ............... ............... ........ Output ............... ............... ................ ............... ................ ............... ............... ........... Input (Rear) ............... ............... ................ ............... ............... ................ ............... ... Forward Hub ............... ................ ............... ................ ............... ............... ................ Direct Hub .............. ................ ............... ............... ................ ............... ................ ..... Extension Housing .............. ................ ............... ................ ............... ............... ........ Pump Bearing .............. ............... ............... ................ ............... ................ ............... METAL CLAD SEALS
070A 072 074 074
Front Pump ............... ............... ................ ............... ................ ............... ............... ... Manual Lever ............... ............... ............... ................ ............... ................ ............... Extension Housing (Slip Yoke) ................................................................................. Extension Housing (Fixed Yoke) ............... ............... ............... ................ ............... .. FRICTION PLATES
100G 104H 106B 108F 114E
Overdrive ............... ................ ............... ................ ............... ............... ................ ..... Intermediate .............. ............... ................ ............... ................ ............... ............... ... Direct ............... ............... ............... ................ ............... ................ ............... ............. Forward ................ ............... ............... ................ ............... ................ ............... ........ Low/ Reverse .............. ................ ............... ................ ............... ............... ................ STEEL PLATES
120G 124H 126B 126B 128F 134E
Overdrive ............... ................ ............... ............... ................ ............... ................ ..... Intermediate .............. ............... ................ ............... ............... ................ ............... ... Direct (.083”) (Diesel)............................................................................................... Direct (.118”) (Gas) ................ ............... ................ ............... ............... ................ ..... Forward ............... ................ ............... ............... ................ ............... ................ ........ Low/ Reverse .............. ............... ................ ............... ................ ............... ................ PRESSURE PLATES
140C 144H 146B 146B
242
Overdrive ............... ............... ................ ............... ................ ............... ............... ...... Intermediate ............................. ............... ................ ............... ................ ............... ... Direct (Thick) ............... ................ ............... ............... ................ ............... ................ Direct (Thin) .............. ............... ............... ................ ............... ................ ............... ...
FORD 6R140 ILL.
QTY.
YEAR
PART No.
REF. No.
PRESSURE PLATES (Cont.) 147F 154E
Forward ............... ............... ................ ............... ................ ............... ................ ........ Low/ Reverse .............. ............... ................ ............... ................ ............... ............... .
1 1
11-Up 11-Up
126148 126154
N.L. N.L.
1
11-Up
126175
N.L.
1 AR
11-Up 11-Up
126200 126212
N.L. N.L.
1 1 AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1
11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up
126201 126214 126226 126227 126229 126234 126235 126240 126241 126247 126249 126250 126251 126270 126271 126271 126299
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1
11-Up 11-Up 11-Up 11-Up 11-Up
126300 126311A 126311B 126347 126348
BC3Z-7A191B N.L. N.L. N.L. N.L.
1
11-Up
126400
N.L.
1 3 1 1 1 1 1 1 1
11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up
126410 126421 126422A 126423A 126424A 126425A 126436 126438 126445
N.L. N.L. BC3Z-7G383K BC3Z-7G383L BC3Z-7G383M BC3Z-7G383N N.L. N.L. N.L.
1 1 1 1 1 1 1
11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up
126500 126500A 126510 126520 126520A 126530 126544
N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1
11-Up 126550 11-Up 126555 11-Up 126555A 11-Up 126570 11-Up 126574 11-Up 126575
N.L. N.L. N.L. N.L. N.L. N.L.
SEALING RINGS N.I.
Sealing Ring Kit ....................................................................................................... THRUST WASHERS
N.I. N.I.
Thrust Washer Kit ............... ................ ............... ............... ................ ............... ........ Pump Shim (Selective) ............... ............... ................ ............... ................ ............... BEARINGS & RACES
N.I. 214C 226H 227D 229C 234C 235C N.I. 241B N.I. 249D 250D 251D 270D 263D 271D 299
Bearing Kit ............... ................ ............... ................ ............... ............... ................ ... Overdrive Drum to Hub ............................................................................................ Center Support to Sun Race .................................................................................... Center Support to Sun Brg....................................................................................... Direct Hub (Rear) ..................................................................................................... Overdrive Hub to Front Hub ..................................................................................... Forward to Direct Hub .............................................................................................. Front Sun to Planet ................ ............... ............... ................ ............... ................ ..... Planet to Drum ............... ............... ................ ............... ............... ................ ............. Rear Sun to Planet.............. ................ ............... ............... ................ ............... ........ Sun to Sun Bearing .................................................................................................. Sun to Sun Race .............. ................ ............... ................ ............... ............... ........... Planet to Output ....................................................................................................... Case Rear Race ............... ............... ............... ................ ............... ................ .......... Case Rear Bearing .................................................................................................. Output Rear Bearing ................................................................................................ PTO Gear (Rear) .............. ............... ................ ............... ............... ................ .......... GASKETS & O-RINGS
300J N.I. N.I. N.I. N.I.
Pan Gasket ............... ............... ................ ............... ................ ............... ............... ... O-Ring, Pump Body ............... ................ ............... ............... ................ ............... ..... O-Ring, Pump Cover .............. ................ ............... ............... ................ ............... ..... O-Ring, Case Connector.............. ............... ............... ................ ............... ............... O-Ring, Extension Housing...................................................................................... TECHNICAL MANUALS
N.I.
6R140 ............... ............... ................ ............... ................ ............... ............... ...........
I F O R D I
ELECTRICAL COMPONENTS 410I N.I. 422 423 424 425 436I 438 445I
Switch (DTR) ................ ............... ............... ................ ............... ................ ............... Solenoid (Black) ................ ............... ................ ............... ............... ................ .......... Solenoid #2 (Normally High) .................................................................................... Solenoid #3 (Normally High) .................................................................................... Solenoid #4 (Normally High) .................................................................................... Solenoid #5 (Normally High) .................................................................................... Sensor (OSS) ............... ................ ............... ................ ............... ............... ............... Sensor (TSS) ............... ................ ............... ................ ............... ............... ............... Harness w/ Connector .............. ................ ............... ................ ............... ................ . PUMPS
500A 500A 510A 520A 520A 530A 544A
Pump Assembly (Non PTO) .............. ................ ............... ................ ............... ......... Pump Assembly (PTO) (w/ PTO Gear Assembly) ................ ............... ............... ...... Pump Body ................ ............... ............... ................ ............... ................ ............... .. Pump Cover (Non PTO) ............... ............... ................ ............... ................ .............. Pump Cover (PTO) .............. ................ ............... ............... ................ ............... ....... Pump Gears (28T, 38T) ............... ............... ................ ............... ................ .............. Pump Plate ................ ............... ............... ................ ............... ................ ............... .. DRUMS & CLUTCH HUBS
550G 555A 555A 570C 574C 575C
Drum, Overdrive w/ Shaft ................ ............... ................ ............... ............... ............ Drum, Forward / Direct (4 Clutch) ................ ............... ................ ............... .............. Drum, Forward / Direct (5 Clutch) ................ ............... ................ ............... .............. Hub, Overdrive ................ ............... ................ ............... ................ ............... ............ Hub, Forward ............... ................ ............... ............... ................ ............... ............... Hub, Direct .............. ............... ................ ............... ................ ............... ............... .....
243
FORD 6R140 ILL.
QTY.
YEAR
PART No.
REF. No.
PLANETS 582B 582B 584D
Front, 4 Gear (Gas).................................................................................................. Front, 5 Gear (Diesel) .............. ................ ............... ................ ............... ................ .. Rear, 6 Gear w/ Diode ............................. ............... ................ ............... ................ ..
1 1 1
11-Up 11-Up 11-Up
126582 126582A 126584
N.L. N.L. N.L.
1 1 1 1 1
11-Up 11-Up 11-Up 11-Up 11-Up
126612 126614 126616 126630 126634
N.L. N.L. N.L. N.L. N.L.
1 1
11-Up 11-Up
126678A 126678B
N.L. N.L.
1
11-Up
126740
N.L.
1 1 1 1 1 1 1 1 1 1
11-Up 126760 11-Up 126760B 11-Up 126760A 11-Up 126760AA 11-Up 126760BA 11-Up 126760BB 11-Up 126765 11-Up 126765A 11-Up A126765D 11-Up 126770
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up 11-Up
126548 126795 126795A 126825 126851 126852 126853 126960 126965 126962 126964 126967 126970 126975 126972 126975 126977 126980 126985 126983
N.L. BC3Z-7085B BC3Z-7085A N.L. N.L. N.L. N.L. BC3Z-7A262G N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. BC3Z-7H360A N.L. N.L.
1 1 1
11-Up 11-Up 11-Up
T-6800 T-1260AC T-7649
N.L. N.L. N.L.
SUN GEARS, SHELLS & SUPPORTS 612B 614D 616D 630H 634E
Front ............... ................ ............... ............... ................ ............... ................ ............. Rear (37T) (Forward) ............................................................................................... Rear (47T) (Reaction) .............................................................................................. Intermediate .............. ............... ................ ............... ................ ............... ............... ... Low / Reverse ............................. ............... ................ ............... ................ ............... SHAFTS
678D 678D
Output Shaft (2wd) .............. ................ ............... ................ ............... ............... ........ Output Shaft (4wd) .............. ................ ............... ................ ............... ............... ........ VALVE BODIES
740J
Valve Body ................ ............... ................ ............... ............... ................ ............... ... CASES & HOUSINGS
760I 760I 760I 760I 760I 760I 765J 765J 765J N.I.
I D548B R795E O795E F I N.I.
851F 852H 853B 960G 965A 962H 964F 967E 970G 974F 972H 975F 977E 980G 984F 983B
Case (2wd Gas) (Slip Yoke).............. ............... ............... ................ ............... .......... Case (4wd Gas) (Fixed Flange) ............................................................................... Case (2wd Diesel) (Fixed Flange) ........................................................................... Case (2wd Diesel) (Slip Yoke) (w/ PTO) ................ ............... ................ ............... .... Case (4wd Diesel) (Slip Yoke) ............... ............... ................ ............... ................ .... Case (4wd Diesel) (Fixed Flange) (w/ PTO) ............................................................ Pan (Lower) 2wd ............... ............... ................ ............... ................ ............... .......... Pan (Lower) 4wd ............... ................ ............... ............... ................ ............... .......... Pan (Lower) (Deep - 5.5 Extra Quarts) (Mag-Hytec) ............................................... Extension Housing (Slip Yoke)............... ................ ............... ................ ............... .... MISCELLANEOUS COMPONENTS Apply Ring, Direct ................ ............... ................ ............... ................ ............... ....... Nut, Output (2wd) .............. ................ ............... ................ ............... ............... .......... Nut, Output (4wd) .............. ................ ............... ................ ............... ............... .......... Drive Gear, PTO ............... ................ ............... ............... ................ ............... .......... Cushion, Forward..................................................................................................... Cushion, Intermediate.............................................................................................. Cushion, Direct ............... ............... ............... ................ ............... ................ ............ Piston, Overdrive (Bonded)...................................................................................... Piston, Direct............................. ............... ................ ............... ................ ............... .. Piston, Intermediate ............... ................ ............... ................ ............... ................ .... Piston, Forward ............... ............... ............... ................ ............... ................ ............ Piston, Low/ Reverse ............................. ............... ................ ............... ................ .... Return Spring, Overdrive ......................................................................................... Return Spring, Direct ............................................................................................... Return Spring, Intermediate..................................................................................... Return Spring, Forward............................. ............... ................ ............... ................ . Return Spring, Low/ Reverse................................................................................... Retainer, Overdrive Balance (Bonded) .................................................................... Retainer, Direct ............... ................ ............... ............... ................ ............... ............ Retainer, Forward .............. ............... ................ ............... ............... ................ ......... TOOLS
N.I. N.I. N.I.
244
Snap Ring Pliers (Center Support) .......................................................................... Socket, Spanner, Output Shaft Fits 6R140 ............... ................ ............... ............... . Socket, Output Shaft Nut Fits 6R140 .............. ............... ................ ............... ...........
FORD 6R140 Notes
I F O R D I
245
FORD A4LD A
B
C I D R O F I
D
56 246
© 2014 Transtar Industries, Inc. No part of this work, inclu ding but not limited to the Part Numbers, may be rep roduced or transmitted in any form or by an y means, electronic or mech anical, including pho tocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
FORD A4LD E
F
G
I F O R D I
H
56 247
FORD A4LD VALVE BODY GUIDE A
Part
Year
Trans.
P56740-4
88-95
A4LD
2 solenoids (2nd design 3-4)
A
2
3
I D R O F I
7 6 4
1
5
248
©2014 Sonnax Industries, Inc. Artwork used by permission.
FORD A4LD 56010E
56010H
56010G
56300E ILL.
QTY.
YEAR
PART No.
REF. No.
DELUXE KITS (SUPER KITS) 008 008 008 008 008 008 008 008
A4LD (2wd) (Cork) ................................................................................................... A4LD (2wd) (Fiber) .................................................................................................. A4LD (2wd) (Cork) ................................................................................................... A4LD (2wd) (Fiber) .................................................................................................. A4LD (4wd w/ Two Single Wrap Bands) (Cork) ....................................................... A4LD (4wd w/ Two Single Wrap Bands) (Fiber)....................................................... A4LD (4wd w/ Two Single Wrap Bands) (Cork) ....................................................... A4LD (4wd w/ Two Single Wrap Bands) (Fiber).......................................................
1 1 1 1 1 1 1 1
86-89 56008E 86-89 56008EF 90-95 56008G 90-95 56008GF 86-89 56008EB 86-89 56008EBF 90-95 56008GB 90-95 56008GBF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
86-89 86-89 90-95 90-95 86-89 86-89 90-95 90-95
56007E 56007EF 56007G 56007GF 56007EB 56007EBF 56007GB 56007GBF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1
85-89 85-89 90-95 90-95
56006E 56006EF 56006G 56006GF
N.L. N.L. N.L. N.L.
1 1 1 1
85-89 85-89 90-95 90-95
56004E 56004EF 56004G 56004GF
N.L. N.L. N.L. N.L.
1 1
85-95 85-95
56002E 56002EF
N.L. N.L.
1 1 1 1 1 1 1 1 1 1
86-88 86-88 89-95 89-95 89-95 89-95 86-95 86-95 86-95 86-95
56011E 56011EF 56011H 56011HF 56011GA 56011GAF 56011G 56011GF 56011GB 56011GBF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1
86-88 86-88 89-95 89-95 86-95 86-95
56010E A56010E 56010H 56010GA 56010G 56010GB
85GT7A098AD 84GT7A098AD XL2Z-7A098CA 87GT7A098AA XL2Z-7A098DA N.L.
COMPLIANCE KITS (CALIFORNIA KITS) 007 007 007 007 007 007 007 007
A4LD (2wd) (Cork) ................................................................................................... A4LD (2wd) (Fiber) .................................................................................................. A4LD (2wd) (Cork) ................................................................................................... A4LD (2wd) (Fiber) .................................................................................................. A4LD (4wd) (Cork) ................................................................................................... A4LD (4wd) (Fiber) .................................................................................................. A4LD (4wd) (Cork) ................................................................................................... A4LD (4wd) (Fiber) ..................................................................................................
1 1 1 1 1 1 1 1
MASTER OVERHAUL KITS (WITH STEELS) 006 006 006 006
A4LD (Cork) ............................................................................................................. A4LD (Fiber) ............................................................................................................ A4LD (Cork) ............................................................................................................. A4LD (Fiber) ............................................................................................................
I F O R D I
LESS STEEL KITS 004 004 004 004
A4LD (Cork) ............................................................................................................. A4LD (Fiber) ............................................................................................................ A4LD (Cork) ............................................................................................................. A4LD (Fiber) ............................................................................................................
OVERHAUL KITS (W/ RINGS & SEALS) (1) 002 002
A4LD Combo (Cork) ................................................................................................ A4LD Combo (Fiber) ................................................................................................ FILTER KITS
011 011 011 011 011 011 011 011 011 011
Filter Kit, A4LD (2wd) (Cork) ............... ................ ............... ................ ............... ....... Filter Kit, A4LD (2wd) (Fiber) ................................................................................... Filter Kit, A4LD (2wd) (Felt) (Metal & Plastic) (Cork) ............................................... Filter Kit, A4LD (2wd) (Felt) (Metal & Plastic) (Fiber) ............................................... Filter Kit, A4LD (2wd) (Screen) (All Metal) (Cork) .................................................... Filter Kit, A4LD (2wd) (Screen) (All Metal) (Fiber) ................................................... Filter Kit, A4LD (4wd) (Felt) (Metal & Plastic) (Cork) ............................................... Filter Kit, A4LD (4wd) (Felt) (Metal & Plastic) (Fiber) ............................................... Filter Kit, A4LD (4wd) (Screen) (All Metal) (Cork) .................................................... Filter Kit, A4LD (4wd) (Screen) (All Metal) (Fiber) ................................................... FILTERS
010D 010D 010D 010D 010D 010D
A4LD (2wd) (Felt) (All Metal) ................................................................................... A4LD (2wd) (Screen) (All Metal) .............................................................................. A4LD (2wd) (Felt) (Metal & Plastic) ......................................................................... A4LD (2wd) (Screen) (All Metal) .............................................................................. A4LD (4wd) (Felt) (Metal & Plastic) ......................................................................... A4LD (4wd) (Screen) (All Metal) ..............................................................................
249
FORD A4LD ILL.
QTY.
YEAR
PART No.
REF. No.
BANDS 022F 022F 022F 022E 022E 024D
Intermediate (Single Wrap) ...................................................................................... Intermediate (Single Wrap) (Hi-Energy)................................................................... Intermediate (Double Wrap)..................................................................................... Overdrive (Single Wrap) .......................................................................................... Overdrive (Single Wrap) (Hi-Energy) ....................................................................... Reverse....................................................................................................................
1 1 1 1 1 1
85-95 56022E 85-95 46022 91-92 56022EA 85-95 56022E 85-95 46022 85-95 56024
74DT-7B034AA 1L4P-7D034AA 90GT-7F196AA 74DT-7B034AA 1L4P-7D034AA E3ZZ-7D095A
1 1 1 1 1 1
85-95 56030E 90-95 56030D 85-95 56034 85-95 56034B 85-95 T56034 85-95 S56034
N.L. N.L. D4TP-7A834AB D4TP-7A834AB N.L. N.L.
1 1 1 1
85-95 85-95 85-95 85-95
56070A 36072 56074 56074B
E5TZ-7A248A C7AZ-7B498A D5ZZ-7052A E2ZZ-7052A
2-3 3 4-5 6 4-5 4-6 1
85-89 90-95 85-89 90-95 85-89 85-95 85-95
56100 56100A 56106 56106A 56108 56108A A56106PPK
84GT7B164B1 90GT7B164BA 83DT7B164B1 90DT7B164BA 83DT7B164A1 90DT7B164AA N.L.
3 3 3 4-6 6 6 AR 4-5 6 AR 1 1
85-89 90-95 90-95 85-89 90-95 90-95 85-95 85-89 90-95 85-95 85-89 90-95
56120A 56120B 56120BK 56120A 56120B 56120BK 56120X 56128A 56128C 56128X 56139E 56139G
D8ZZ-7B442B F0TZ-7B442B N.L. D8ZZ-7B442B F0TZ-7B442B N.L. N.L. D8ZZ-7B442A F0TZ-7B442A N.L. N.L. N.L.
2 2 1 1
90-95 90-95 85-89 90-95
56140B 56140B 56148 56148D
F0TZ-7B066B F0TZ-7B066B D4ZZ-7B066A F0TZ-7B066A
1 1 1 1
85-92 85-92 85-92 85-92
56160EA 56160E 56160T 56163A
E5TZ-7A377C E5TZ-7A377C E4SZ-7A377A 56833-01K
1 1
85-95 85-95
S56165E T56167E
K4ALD SK® A4LD JR
1 1
85-95 85-95
56175E 56175G
N.L. N.L.
BUSHINGS 030 030 034A 034A 034A 034A
Bushing Kit, A4LD (Also Includes 36038 & 56062) .................................................. Bushing Kit, A4LD (Does Not Include 36038 & 56062)............................................ Converter Housing (Babbitt) .................................................................................... Converter Housing (Bronze) .................................................................................... Converter Housing (Sure-Seal) (Teckpak) ............................................................... Converter Housing (Unnished)............................................................................... METAL CLAD SEALS
070A 072D 074H 074H
Front Pump ............... ................ ............... ............... ................ ............... ................ .. Linkage .................................................................................................................... Rear (w/o Boot) ........................................................................................................ Rear (w/ Boot) .......................................................................................................... FRICTION PLATES
100E 100E 106F 106F 108C 108C N.I.
I D120E R120E O120E F I 126F
126F 126F 126F 128C 128C 128C 139 139
Overdrive (.078”) (32T) ............................................................................................ Overdrive (.069”) (16T) ............................................................................................ Direct (.075”) ............................................................................................................ Direct (.069”) ............................................................................................................ Forward (.075”) ........................................................................................................ Forward (.069”) ........................................................................................................ Power Pack, Direct (High Performance) .................................................................. STEEL PLATES Overdrive (.068”) ...................................................................................................... Overdrive (.065”) ...................................................................................................... Overdrive (.065”) (Kolene) ....................................................................................... Direct (.068”) ............................................................................................................ Direct (.065”) ............................................................................................................ Direct (.065”) (Kolene) ............................................................................................. Direct (.098”) (Oversized) ........................................................................................ Forward (.068”) ........................................................................................................ Forward (.065”) ........................................................................................................ Forward (.098”) (Oversized)..................................................................................... Steel Module, A4LD ................................................................................................. Steel Module, A4LD ................................................................................................. PRESSURE PLATES
140E 140E 148C 148C
Overdrive (.200”) ...................................................................................................... Direct (.200”) ............................................................................................................ Forward (.215”) ........................................................................................................ Forward (.200”) (19T)............................................................................................... MODULATORS
160D 160D 160D 163D
Single Line (w/ Modojust Dial) ................................................................................. Single Line (Adjustable w/ Restricted Orice).......................................................... Single Line (Turbo)................................................................................................... Valve, Modulator (Oversized) (req T-56833-TL)....................................................... VALVE BODY RECALIBRATION KITS
165 165
Valve Body Kit, A4LD (Superior) .............................................................................. Shift Kit-Jr®, A4LD Junior (Transgo®) ..................................................................... SEALING RINGS
175H 175H
250
Ring Kit, A4LD (w/ Metal Governor Rings)............................................................... Ring Kit, A4LD (w/ Viton Governor Rings) ...............................................................
FORD A4LD ILL.
QTY.
YEAR
PART No.
REF. No.
THRUST WASHERS 200 200 200 200 211BE 211BE 211BE 211BE 211BE 211BE 211BE 211BE 214E 220B 223B 229C 229C 231C 232C 232C 232C 232C 243G 244G 244G 244G 251G 254D 254D 254D 257D 257D 263D
Washer Kit, A4LD (Short-Kit 8 Pieces)..................................................................... Washer Kit, A4LD..................................................................................................... Washer Kit, A4LD .............. ............... ............... ................ ............... ................ .......... Shim Kit, Pump/ Center Support.............................................................................. Pump/ Center Support .055” (Plastic) .............. ................ ............... ............... .......... Pump/ Center Support .063” Metal (Plastic = 56211CA) ......................................... Pump/ Center Support .067” Metal .......................................................................... Pump/ Center Support .071” Metal (Plastic = 56211EA).......................................... Pump/ Center Support .075” Metal (Plastic = 56211GA) ......................................... Pump/ Center Support .079” Metal (Plastic = 56211HA) ......................................... Pump/ Center Support .094” (Plastic) ...................................................................... Pump/ Center Support .110” (Plastic) .............. ................ ............... ................ ......... Overdrive Sun Gear Drive (Star Washer) ................................................................ Between Overdrive Planet & Sprag (Retainer) ........................................................ Center Support (Front) ............................................................................................. Direct Drum to Forward Drum (Metal)...................................................................... Direct to Forward Drum (Plastic) (Cast Iron Drums Only) ........................................ Between Forward Drum & Hub (4 Inner Tabs, Brass).............................................. Between Forward Drum & Hub (3 Outer Tabs) ........................................................ Washer (Integral), Between Forward Drum & Hub (No Tangs) (Cup Type) ............. Washer, Bearing to Planet (.350”) (3rd Design) (Solid Bronze) ............................... Bearing w/ Race, Forward Drum to Plan (Used w/ 56232C) ................................... Between Sun Shell & Rear Plan Washer................................................................. Front & Rear Planet (Front) 2.750” OD (6 Outer Tab).............................................. Rear Planet to Hub 3” OD (6 Outer Tab).................................................................. Rear Planet to Shell 2.750” OD (6 Outer Tabs) ....................................................... Rear Planet to Shell 2.750” OD (3 Outer Tabs) ....................................................... Between Rear Hub & Sprag Race 2.250” OD (Metal) ............................................. Between Rear Hub & Sprag Race 2.750” OD (Plastic)............................................ Between Rear Hub & Sprag Race 3 3/16” OD (Bronze).......................................... Rear Case Thrust (4.0L) (OE Style)......................................................................... Washer Kit, Low Sprag End Cap & Washer (4.0L) .................................................. Between Governor Support & Case.........................................................................
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-2 1 1 1 1 1 1 1 1 1
85-90 56200D 85-90 56200E 91-95 56200EA 85-95 56210K 85-95 56211BA 85-95 56211C 85-95 56211D 85-95 56211E 85-95 56211G 85-95 56211H 85-95 56211LA 85-95 56211NA 85-95 56214 85-95 56220 85-95 56223 85-95 56229 85-95 56229AA 85-89 56231 85-89 56232 85-95 56232A 85-95 56232C 85-95 56232D 85-95 56243 85-E89 56244 L89-95 56244B 85-E89 56244 L89-95 56244A 85-95 56254A 85-95 56254AA L89-95 56254B L89-95 56257 85-95 56257K 85-95 56263
N.L. N.L. N.L. N.L. F7TZ-7D014VA F0TZ-7D014B F0TZ-7D014C F0TZ-7D014D F0TZ-7D014E F0TZ-7D014F F0TZ-7D014J F0TZ-7D014L E5TZ-7660A E5TZ-7L339A E5TZ-7L326A E5TZ-7C096A D4ZZ-7C096A D4ZZ-7D090B D4ZZ-7D090A E7TZ-7A045A F0TZ-7D090A F3TZ-7D234A D4ZZ-7D066A D4ZZ-7A166A F0TZ-7A166B D4ZZ-7A166A F0TZ-7A166A D4ZZ-7D422A N.L. F0TZ-7D422A N.L. 56250-01K D4ZZ-7B368A
1 1 1 1 1 1 1 1
85-95 56216 85-95 56217 93-95 56223A 93-95 56226A 85-95 56232D 86-87 66211 88-95 56235A 90-95 56268
E5TZ-7D235B E5TZ-7L495A F3TZ-7L326A F3TZ-7C096B F3TZ-7D234A E1FZ-7F374A F2TZ-7F374AA N.L.
1 1 1 1 8 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1 1
85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 86-95 86-95 85-95 85-95 85-95 1985 86-95 1985 86-95
E5TZ-7A191A E5TZ-7A191A D4ZZ-7086B D4ZZ-7L173A E830124S F5TZ-7A136A D5ZZ-7A248A E804595S200 E8RY-7C155A E8RY-7D100A 386078-S 386078-S E6TZ-7D040A E6TZ-7D040A E6TZ-7D040A D4ZZ-7423A 6030608 E5TZ-7A469B E6TZ-7A469B E5TZ-7A469A E6TZ-7A469A
BEARINGS & RACES 216B 217B 223B 226F 232C 235G 235G 268
Race, Overdrive Planet to Overdrive Sun Gear (Front) ........................................... Bearing, Between Overdrive Planet & Overdrive Ring Gear Hub ............................ Bearing w/ Race, Center Support Front (.105”) ....................................................... Bearing w/ Race, Center Support to Forward Drum (.149”) (1 Notch)..................... Bearing w/ Race, Forward Drum to Plan (Used w/ 56232C) ................................... Bearing w/ Races, Between Forward Planet & Hub ................................................ Bearing w/ Race, Between Forward Planet & Hub .................................................. Bearing, Output Shaft Pilot ......................................................................................
I F O R D I
GASKETS & O-RINGS 300D 300D 305H 307D 309A 310A 311A 312 320D 321D 349D 349D 362C 362C 363D 363D 371D 379D 379D 379D 379D
Gasket, Pan (Cork) .................................................................................................. Gasket, Pan (Fiber).................................................................................................. Gasket, Extension Housing...................................................................................... Gasket, Reverse Servo Cover ................................................................................. Gasket, Pump Bolt ............... ................ ............... ................ ............... ............... ....... Gasket, Pump .......................................................................................................... O-Ring, Front Pump ................ ............... ................ ............... ................ ............... .... O-Ring, Pump Bolt ................................................................................................... Gasket, Valve Body (Upper) .............. ............... ............... ................ ............... ......... Gasket, Valve Body (Lower) .............. ............... ................ ............... ............... ......... O-Ring, Throttle Shaft (No Lobes) ........................................................................... O-Ring, Throttle Shaft (w/ 4 Lobes) ......................................................................... O-Ring, Overdrive Servo Cover ............................................................................... O-Ring, Intermediate Servo Cover........................................................................... O-Ring, Reverse Servo Seal (Small) ....................................................................... O-Ring, Reverse Servo Seal (Large) ....................................................................... O-Ring, Filler Tube................................................................................................... O-Ring, Filter O-Ring (Small) ................................................................................... O-Ring, Filter O-Ring (Small) ................................................................................... O-Ring, Filter O-Ring (Large)................................................................................... O-Ring, Filter O-Ring (Large)...................................................................................
56300E 56300EF 56305 56307 56309 56310 56311 56312 56320A 56321AA 36349 36349A 56362A 56362A 56363A 56363C 44371A 56379 56379A 56379L 56379LA
251
FORD A4LD ILL.
QTY.
YEAR
PART No.
REF. No.
GASKETS & O-RINGS (Cont.) 385 390
Hockey Puck, Accumulator Check Valve Seal ......................................................... External Seal Kit ......................................................................................................
1 1
85-95 85-95
56385A 56390E
E0TZ-7D376A K76900-2
1 1
85-95 85-95
56400E 56400H
83A4LDTM A4LD UPDATE
1 1 1 1 1 1 1 1 1 1 1
85-95 85-95 85-88 89-95 85-95 85-95 85-95 85-95 85-88 89-95 92-95
56410A 56410 56420AK 56420K T56423 56423 56425 36436 56444 56444A 76445C
D6RY-7A247B E6TZ-7A247A E5TZ-7E449A E8TZ-7M107A E8TZ-7M107A E8TZ-7M107A E5TZ-7F037A E9TP-9E731AA E7TZ-7E449A E7SZ-7E449A F2PZ-14A464A
1 1 1
85-87 56520A 88-95 56520AB 88-95 56520B
E5TZ-7A103A N.L. F0TZ-7A103A
1 1 1 1 1 1 1
91-95 56520BA 1995 A56530A 85-95 A56530 85-95 S56530 85-95 A56530H 85-95 S56530H 88-95 56544B
N.L. N.L. 4DT-7L201 56201A-K N.L. 56201A-SP F0TZ-7B472A
1 1 1 1 1 1 1 1 1 1
L89-95 85-E89 L89-95 85-96 85-96 91-95 85-E89 L89-95 85-95 85-95
N.L. E9TZ-7L669A F0TZ-7L669A F0TZ-7A360A F0TZ-7A360B F5TZ-7D044D E5TZ-7D044E F0TZ-7D044C D4ZZ-7C498A F0TZ-7C498A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
85-95 56580 85-89 56582 87-95 56582D 87-95 56582E 87-95 56582GK 85-95 56584 85-95 56584D 85-95 56584E 90-95 56584EA 85-95 56590 90-95 56590B 85-88 56592 88-95 56592B 85-88 56592BK 85-90 56594K 87-95 56594AK 90-95 56594BK L87-95 56602B L87-95 56602C 85-95 56604AA
TECHNICAL MANUALS 400H 400H
Tech Manual, A4LD .................................................................................................. Tech Manual Update, A4LD ............................. ............... ................ ............... .......... ELECTRICAL COMPONENTS
410D 410D 420 420 423D 423D 425D 436 444D 444D 445
Switch, Neutral Safety (4 Prong) .............. ................ ............... ............... ................ .. Switch, Neutral Safety (5 Prong).............................................................................. Solenoid Kit (w/ 1 Solenoid, Wire Harness & 2 Prong Connector) .......................... Solenoid Kit (w/ 2 Solenoids, Wire Harness & 3 Prong Connector)......................... Solenoid, 3-4 Shift (Incl Aerostar) (Combo Teckpak) ............................................... Solenoid, 3-4 Shift (Exc. Aerostar) (Replaces 56423A) ........................................... Solenoid, Lock-Up (TCC) ......................................................................................... Sensor, Output Speed (VSS) ................................................................................... Connector, 2 Prong Case......................................................................................... Connector, 3 Prong Case......................................................................................... Repair Kit, VSS Wire Harness ................................................................................. PUMPS
520A 520A 520A 520A 530A 530A 530A 530A I 530A D544A
R O F I 550E
550E 550E 554C 554C 555F 555F 555F 556D 556D
Stator, w/ Gears (6mm Hex Head Bolts) .................................................................. Stator, w/ Gears (8mm Allen Head Bolts) (Cast Stator Shaft).................................. Stator, w/ Gears (8mm Allen Bolts) (Steel Stator Shaft) (Bushing 1/2” Recessed ... From Rear of Stator) ........................................................................................... Stator, w/ Gears (8mm Allen Head Bolts) (Steel Shaft) (Bushing At Stator End)..... Pump Gears (1995 O-Ring Type) (24T) (A4LD) ...................................................... Pump Gears (Non O-Ring) (OE Design).................................................................. Pump Gears (Non O-Ring) (Sonnax) (Shaved Teeth) ............................................. Pump Gears (OE Design) (Oversized .030”) ........................................................... Pump Gears (Sonnax) (Oversized .030”) (Shaved Teeth) ...................................... Plate, Pump (Uses Allen Head Pump Bolts) ............................................................ DRUMS & CLUTCH HUBS Overdrive (2 Clutch) ................................................................................................. Overdrive (3 Clutch) ................................................................................................. Overdrive (3 Clutch) ................................................................................................. Forward (4-5 Clutch) ................................................................................................ Forward (5-6 Clutch) ................................................................................................ Direct (4-5 Clutch) (Cast Iron) (Large 4.250” OD Piston)......................................... Direct (4-5 Clutch) (Steel) (Small OD Piston) .......................................................... Direct (6 Clutch) (Cast Iron) (4.0L)........................................................................... Reverse (w/o Sprag) (Uses Roller Type Sprag) (10 Lugs) ...................................... Reverse (w/o Sprag) (Uses Lug Type Sprag) ..........................................................
56550BA 56550A 56550B 56554B 56554D 56555LA 56555D 56555M 56556 56556A
PLANETS 580B 582G 582G 582G 582G 584G 584G 584G 584G 590B 590B 592G 592G 592G 594G 594G 594G 602G 602G 604G
252
Overdrive ................................................................................................................. Forward (Aluminum) (Uses Thrust Washer # 232) .................................................. Forward (Steel) (4 Gear) (Integral Washer # 232) (3 Piece Brg Inside)................... Forward (Steel) (6 Gear) (Integral Washer # 232) (3 Piece Brg Inside)................... Planet Kit, Forward (Steel) (6 Gear) (Uses .350” Washer #232) (3 Piece Brg) ....... Rear (Aluminum) (3 Gear) (10 Driving Lugs) ........................................................... Rear (Steel) (4 Gear) (10 Driving Lugs) ................................................................... Rear (Steel) (6 Gear) (10 Driving Lugs) (Washer Type) (4.0L) ................................ Rear (Steel) (6 Gear) (30 Driving Lugs) ................................................................... Ring Gear, Overdrive Planet (Used w/ Steel Caged Sprag) .................................... Ring Gear, Overdrive Planet (Used w/ Plastic Caged Sprag) .................................. Ring Gear, Forward Planet (Clutch Spline Length is 1.250”) ................................... Ring Gear, Forward Planet (Clutch Spline Length is 1.625”) ................................... Ring Gear Kit, Forward w/ Hub (Clutch Spline Length is 1.625”)............................. Ring Gear Kit, Rear w/ Hub (For Aluminum Planet)................................................. Ring Gear Kit, Rear w/ Hub (For Steel Planet w/o Recess)..................................... Ring Gear Kit, Rear w/ Hub (For Steel Planet w/ 4 Oil Notches) ............................. Hub, Forward Ring Gear (57T, 1.587” ID) (Uses a Bearing # 235) .......................... Hub, Forward Ring Gear (12 Small T) ..................................................................... Hub, Rear Ring Gear (Steel Planet) (1.610” OD Nose) (w/ Oil Dam) (4.0L)............
XL2Z-7B446DA D4ZZ-7A398A E8TZ-7A398A N.L. N.L. E7SZ-7D006C E7SZ-7D006AA E7SZ-7D006AA F0TZ-7D006A E5TZ-7A153A F3TZ-7A153A D4ZZ-7D392A N.L. N.L. N.L. N.L. F87Z-7D164AA F87Z-7B067AC N.L. F87Z-7D164AA
FORD A4LD ILL.
QTY.
YEAR
PART No.
REF. No.
1 1 1 1 1 1 1 1 1 1 1 1 1
85-95 85-95 85-95 85-95 L89-95 L89-95 85-95 L89-95 85-95 85-95 92-93 93-95 93-95
56610 56612 56612A 56622 56622A 56622B 56622K 56622AK 56622BK 56630 56630A 56630B 56630BK
F7RZ-7D063AA D4ZZ-7D063A F0TZ-7D063B N.L. F0TZ-7D064A F3TZ-7D064A N.L. F0TZ-7D064A N.L. E9TZ-7A130AA F1TZ-7A130AA F5TZ-7A130BB F1TZ-7A130AA
1 1 1 1 1 1 1 1
85-95 L89-95 85-95 L89-95 L89-95 L89-95 85-95 85-95
56650 56650B 56654 56654A 56664A 56664B S56664B 56664BK
E5TZ-7A089A 92GT-7C109AA D4ZZ-7D191A 90GT-7F109BB N.L. 56600B N.L. 56600B-01K
1 1 1 1 1
85-95 56670A 85-95 56670B 85-89 56674 90-95 56674B 90-95 56674A
XL2Z-7017AA XL2Z-7017AA E5TZ-7A658A F2TZ-7A658B F2TZ-7A658A
1 1 1 1
90-95 56680B 85-95 56680A 86-95 56680D 85-95 56698
N.L. E89Z-7C063B N.L. F0TZ-7B176A
SUN GEARS, SHELLS & SUPPORTS 610B 612G 612G 622G 622G 622G 622G 622G 622G 630B 630B 630B 630B
Sun Gear, Overdrive ................................................................................................ Sun Gear, Forward (2 Bushing Type) ...................................................................... Sun Gear, Forward (No Bushing Type).................................................................... Shell, Driving (Exc. 4.0L) ......................................................................................... Shell, Driving (4.0L) ................................................................................................. Shell, Driving (w/ 2 Locking Lugs to Lock on Direct Drum)...................................... Sun Gear & Shell, Driving (Exc. 4.0L)...................................................................... Sun Gear & Shell, Driving (4.0L).............................................................................. Sun Gear & Shell, Driving (w/ 2 Locking Lugs to Lock on Direct Drum) .................. Center Support (Does Not Use a Bearing # 226) .................................................... Center Support (Uses a Bearing # 226) (w/o Speed Sensor).................................. Center Support (Uses a Bearing # 226) (w/ Speed Sensor).................................... Center Support Kit (Uses a Bearing # 226) ............................................................. ONE WAY CLUTCHES
650B 650B 654D 654D 664D 664D 664D 664D
Sprag, Overdrive (w/ Metal Cage) ........................................................................... Sprag, Overdrive (w/ Plastic Cage).......................................................................... Sprag, Rear (Spring & Roller Kit) (Exc. 4.0L) .......................................................... Sprag, Rear (Lug Type Kit) (4.0L) ............................................................................ Inner Race, Rear Sprag (Roller Type Sprag) ........................................................... Inner Race, Rear Sprag (Lug Type Sprag) .............................................................. Inner Race, Rear Sprag Late Model (req T-56600-DJ) (Sonnax) ............................ Sprag Update Kit (req T-56600-DJ) ......................................................................... SHAFTS
670A 670A 674B 674B 674B
Input Shaft (9.875” Long) ............... ................ ............... ............... ................ ............ Input Shaft (10” Long) .............................................................................................. Center Shaft (Bushing Type w/ .438” OD Pilot) ....................................................... Center Shaft (Bearing Type w/ .392” OD Pilot) (Exc. 4.0L)...................................... Center Shaft (Bearing Type w/ .392” OD Pilot) (4.0L).............................................. GOVERNORS
680H 680H 680H 698G
Governor, Small Land on Valve is .326” OD (3.0L) .................................................. Governor, Small Land on Valve is .385” OD (2.3L Exc. 87-90 Mustang) ................. Governor, 4.0L (Incl. Governor .314” Small Bore, Valve, Spring, Weight) ............... Oil Dam (4.0L) (Output Shaft Sleeve) ......................................................................
I F O R D I
VALVE BODIES 740D
Valve Body (Premium) w/ 1 Large & 1 Small Solenoid (2nd Design 3-4) ................
1
85-95
P56740-4
N.L.
VALVE BODY COMPONENTS 741H 741H 741H 741H 741H 741H 385
Boost Valve Kit, Small .323” w/ Sleeve & O-Rings .................................................. Boost Valve Kit, Large .388” (Factory Style) ............................................................ Spring, TCC Shift Valve Anti Shudder w/ TCC Delay............................................... Spring, TCC Shuttle Valve (Under Solenoid) ........................................................... Manual Valve ............... ............... ................ ............... ................ ............... ............... Relief Valve (Bag of 10) ........................................................................................... Hockey Puck, Accumulator Check Valve Seal .........................................................
1 1 1 1 1 1 1
85-95 56741BA-1K 56947-04K 85-95 56741BC-1K 56947-03K 85-95 56741C-3 45064135 85-95 56741A-3 E5TZ-7L490A 85-95 56741M E8TZ-7C389A 85-95 56741A-1 3L5Z-7M203JA 85-95 56385A E0TZ-7D376A
1 1 1
85-95 56760B L89-95 56760C 85-95 56770B
N.L. F0TZ-7005-F E5TZ-7A039C
1 1 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2
85-89 90-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95
D8ZZ-7B070A F0TZ-7B070A F0TZ-7D021B F7ZZ-7D021EA F0TZ-7D021A E3ZZ-7D021A F2ZZ-7D021A D4ZZ-7D021A F77Z-7D021ZA N.L. E6TZ-7D027C 2L5Z-7D027AA
CASES & HOUSINGS 760D 760D 770H
Case (Roller Type Sprag) (22mm Line Fittings)....................................................... Case (Roller Type Sprag) (4.0L) .............................................................................. Extension Housing (2wd) (Speed-O-Hole 5 3/4” from Rear Seal, Drivers Side)...... MISCELLANEOUS COMPONENTS
853C 853C 902D 902D 902D 902D 902D 902D 902D 902D 904D 904D
Forward Piston Rubber Cushion (.330” Thick)......................................................... Forward Piston Rubber Cushion (.299” Thick)......................................................... Piston, Interm & OD Servo (1.625” ID Cover # FB) (# 90GT-F1A) .......................... Piston, Interm & OD Servo (1.690” ID Cover # EB) (# 90GT-E1A) .......................... Piston, Interm & OD Servo (1.750” ID Cover # DB) (# 90GT-D1A) ......................... Piston, Interm & OD Servo (1.812” ID Cover # CA/CB)........................................... Piston, Interm & OD Servo (1.920” ID Cover # BA/ BB) (# 83DT-B1A) ................... Piston, Interm & OD Servo (2.075” ID Cover # AA/AB) (78DT/83DT-A1A/A2A)...... Piston, Interm & OD Servo (2.317” ID Cover # ZC) (All).......................................... Piston Kit, Includes Piston, Cap & O-Ring (2.09” ID Cover) .................................... Servo Cover, Intermediate & Overdrive (1.750” ID of Cover # DB) ......................... Servo Cover, Intermediate & Overdrive (2.075” ID of Cover # AA/AB) ....................
56853 56853A 56902AA 56902AB 56902AC 56902AD 56902AE 56902AG 56902AJ 56902K 56904AC 56904AG
253
FORD A4LD ILL.
QTY.
YEAR
PART No.
REF. No.
1-2 1-2 1 1 1 1 1 1-2 1-2 20 1-2 1 1 1 1
85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95
56904AH 56904AJ 56910 56912 56913A 56915-3 56917-3K 26922 56961 56971 56971K 56981 T56996 AF235S AF235SA
N.L. F77Z-7D027ZC D7ZZ-7D189C N.L. 56605E D4ZZ-7D029A 56521-K 380850-S E8TZ-7A262A F1TZ-7A480B N.L. ESTZ-7A527A N.L. D4ZZ-6434A F77Z-6434AA
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95
T-0429 T-0514 T-0515 T-0168-A T-0168-K T-0519A T-0519AAC T-0519 T-0168-CU T-0168-C T-0168-B T-0450 T-56600-DJ T-0030-A T-0488 T-0516 T-0495 T-0506 T-0489 T-0484 T-0485 T-0501 T-1863 T-0512 T-0137 T-0130 T-56219-06K T-0502 T-0468 T-0443 T-0438 T-5015 T-0500 T-0424 T-0503 T-0437 T-0440 T-0504 T-0508 T-9183 T-0507 T-9212 T-2327 T-0469 T-2601 T-0480 T-0156-AF T-0156-A T-0417
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
MISCELLANEOUS COMPONENTS (Cont.) 904D 904D 910D 912D 913 915H 917 922H 961E 971E 971E 981E 996D N.I. N.I.
Servo Cover, to Upgrade to a Larger Cover (2.075” ID) (Use w/ 56902AG) ............ Servo Cover, Intermediate & Overdrive (2.317” ID of Cover # ZC).......................... Servo Assembly, Reverse (1 Groove) ...................................................................... Piston, Reverse Servo ............................................................................................. Reverse Servo Extendo Pin ..................................................................................... Band Apply Strut ...................................................................................................... Rear Band Anchor Pins Set (10 Pins & 1 Reamer).................................................. Nut, Band Adjustment Nut (Coarse Threads) .......................................................... Piston, Overdrive & Direct Clutch (Steel Drums) ..................................................... Springs, Overdrive & Direct Drum Return ................................................................ Spring & Retainer Kit, Overdrive & Direct Drum Return .......................................... Retainer, Overdrive Drum Spring ............................................................................. Fitting, Cooler Line (20mm Pushes Into Case) (Teckpak) ....................................... Flywheel Spacer, 6 Bolt (4.0L) ................................................................................. Flywheel Spacer, 8 Bolt (4.0L) ................................................................................. TOOLS
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. I N.I. N.I. DN.I. RN.I. ON.I. F I N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
254
Alignment Gauge, Oil Pump 5 Pieces...................................................................... Alignment Pin, Front Pump ..................................................................................... Alignment Pin, Oil Pump To Transfer Case ................ ............... ................ .............. Alignment Tool, Bell Housing To Front Pump ............... ................ ............... ............ Alignment Tool, Bell Housing To Pump & Pump To Gear Kit .............. ............... ...... Alignment Tool, Converter To Flexplate ................ ............... ............... ................ .... Alignment Tool, Converter To Flexplate Adapt-A-Case ............... ............... .............. Alignment Tool, Flex Plate ............... ............... ................ ............... ............... .......... Alignment Tool, Front Pump Late ............... ................ ............... ............... ............... Alignment Tool, Front Pump To Early Heavy Duty .............. ............... ................ ...... Alignment Tool, Front Pump To Gear Connecting .............. ............... ................ ...... Checking Tool, Converter End Play ........................................................................ Drill Jig, For Removing Inner Race .......................................................................... Front Pump Clearance, H-Gauge ........................................................................... Gauge, TSS ................ ............... ............... ................ ............... ................ ............... Gauge Bar.............. ................ ............... ................ ............... ................ ............... ..... Governor Bore Bushing Tool, For Installing Sleeve T-0495-SL ............................... Guide Pin, Bell Housing .......................................................................................... Guide Pin, Converter .............................................................................................. Guide Pin, Valve Body, 0.235” .............. ................ ............... ............... ................ .... Guide Pin, Valve Body, 0.248” .............. ................ ............... ............... ................ .... Installer, Center Support Bearing ............................................................................ Installer, Converter Hub Seal .................................................................................. Installer, Converter Seal .......................................................................................... Installer, Extension Housing Seal ........................................................................... Installer, Extension Housing Seal Boot Type ........................................................... Installer, For S56630-2 Center Support Sleeve ...................................................... Installer, Forward Clutch Bearing ............................................................................ Installer, Front Pump Seal ............................. ............... ................ ............... ............ Installer, Housing Bushing ............... ................ ............... ............... ................ ......... Installer, Manual Lever Oil Seal .............................................................................. Installer, Overdrive Sprag ....................................................................................... Installer, Pump Bearing Use with T-1215 Bushing Driver Handle ............................ Installer & Protector, Lip Seal 3 Piece Set ............................................................... Installer Sleeve, For One Way Clutch Use with T-0504 ........................................... Protector, Inner Seal .............. ............... ................ ............... ............... ................ .... Protector, Outer Seal ............... ................ ............... ................ ............... ............... .. Pusher, One Way Clutch Use with Sleeve T-0503................................................... Remover, Extension Housing Bushing .................................................................... Remover, Shift Linkage Pin .............. ................ ............... ................ ............... ......... Selecting Gauge ................ ............... ............... ................ ............... ................ ......... Servo Bore Tool, Use with T-9212-SL Sleeve .............. ............... ................ ............. Setting Gauge, Selector Lever Position Sensor ...................................................... Staking Tool, Front Pump Seal .............. ............... ................ ............... ............... .... Staking Tool, Front Pump Seal .............. ............... ................ ............... ............... .... Transmission Holding Fixture Plate, Transmission ................................................. Transmission Holding Fixture, Sold Without Base Use Base T-0156-BB ................ Transmission Holding Fixture, With Base ............................................................... Valve Body Air Test Plate, Fits C3 ............... ............... ................ ............... ..............
FORD A4LD ILL.
QTY.
VOL.
SONNAX PRODUCTS
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
Anti-Shudder Spring (2 per bag) .............................................................................. N.I. Boost Valve & Sleeve Kit (Factory Style, Small Ratio)............................................. N.I. Boost Valve & Sleeve Kit (Large Ratio w/ O-Rings)................................................. N.I. Bushing, Bell Housing (Finish-in place) (Machining Req) (5 per bag) ..................... N.I. Bushing, Front Stator Bushing ................................................................................. N.I. Bushing, Output Shaft Pilot...................................................................................... N.I. Center Support/Direct Drum Sleeve ........................................................................ N.I. Center Support/Forward Clutch Sleeve (Bushing Style Supports Only) .................. N.I. (Machining Required) (T-56219-04K Recommended) ........................................ Center Support/Overdrive Shaft Sleeve Kit (T-56219-06K Recommended)............ N.I. Crankshaft Spacer (6 Bolt)....................................................................................... N.I. Crankshaft Spacer (8 Bolt) ............... ................ ............... ................ ............... .......... N.I. Governor Weight (35mm) ........................................................................................ N.I. High Radius Relief Valve (10 per bag) ..................................................................... N.I. Low Sprag End Cap & Washer Kit ........................................................................... N.I. Low Sprag Inner Race (Late Model) (T-56000-DJ Recommended) ........................ N.I. Low Sprag Update Kit (Late Model) (T-56000-DJ Recommended) ......................... N.I. Manual Valve Index .............. ............... ............... ................ ............... ................ ....... N.I. Modulator Valve Kit O.S. (T-56833-TL Required) ............... ............... ................ ...... N.I. Pinion Needle Roller (For .334” Diameter Pins) (102 Per Bag) ............................... N.I. Pinion Pin (.334” Diameter) (6 Per Bag) .................................................................. N.I. Pinion Washer (For .334” Diameter Pins) (12 Per Bag)........................................... N.I. Planetary Rebuild Kit (For .334” Diameter Pins)...................................................... N.I. Pressure Regulator & Boost Valve Kit O.S. (T-56947-TL Required)........................ N.I. Pump Gear Set (Powdered Metal) ........................................................................... N.I. Pump Gear Set (Solid Steel Billet, Shaved Teeth) ................................................... N.I. Reverse Servo Sleeve Kit (Machining Required)..................................................... N.I. Shift Lever Case Bore Repair Sleeve Kit (T-56361-TL Required)............................ N.I. Valve End Plug Kit (3 Large, 1 Medium, 2 Small w/ O-Rings) ................................. N.I. Valve End Plug Kit (3 Large w/ O-Rings) ............... ................ ............... ................ ... N.I. Valve End Plug Kit (3 Medium w/ O-Rings) ............................................................. N.I. Valve End Plug Kit (3 Small w/ O-Rings) ................................................................. N.I.
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
YEAR
PAGE ILL.
Notes
PART No.
PART NO.
REF. No.
SONNAX NO.
1 3 3 N.I. N.I. N.I. N.I. N.I.
S56741C-3 56995A S56741BD-1K 56947-05K S56741B-1K 56947-02K S56034 56001X S56036B 56000C-01 S56008 56008 S56630-4 56219-02K S56219-03K 56219-03K
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. 7 N.I. N.I. N.I. N.I. N.I. 2 N.I. N.I. N.I. N.I. N.I. 4 5 6
S56630-2 AF235S AF235SA S56681-4B S56741A-1 S56257K S56664B S56664BK S56741E-7 56163A S56412-03 S56582A-3 S56412-04 S56412RK S56741PK S56530H S56530 S56912D S56069 56741-6AK S56741-8A S56741-8B S56741-8C
56219-05K 56000-CS6 56000-CS8 56615-35 10000-02K 56250-01K 56600B 56600B-01K 56947-01 56833-01K 56412-03 56412-02 56412-04 56412RK 56947-06K 56201A-SP 56201A-K 56532-01K 56361-01K 56947-14K 56947-LRG 56947-MED 56947-SML
I F O R D I
255
FORD AOD, AODE, 4R70 SERIES A
B
I D RC O F I
D
76 256
© 2014 Transtar Industries, Inc. No part of this work, inclu ding but not limited to the Part Numbers, may be rep roduced or transmitted in any form or by an y means, electronic or mech anical, including pho tocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
FORD AOD, AODE, 4R70 SERIES E
F
G I F O R D I
H
76 257
FORD AOD, AODE, 4R70 SERIES VALVE BODY GUIDE
Part
Year
Trans.
A
P76740-2 P76740-5 P76740-6
96-97 1992 93-95
4R70W w/10mm bolt/F6 casting # w/13mm bolt/F2 casting # AODE AODE/W w/13mm bolt/F3 casting #
B
P76740-1 P76740-9 P76740-10
98-00 00-08 09-11
4R70W w/2-3 acc plate (1) hard wire solenoid w/green connector 4R70W w/o 2-3 acc plate (1) hard wire solenoid w/white connector 4R70W/4R75W
A
B
1
2
I D R O F I
AOD
AODE
6
9
3 7 6
8
8
7
4 8 8
8 1
10
7
5 2 6 3
1
4
5
258
7
©2014 Sonnax Industries, Inc. Artwork used by permission.
FORD AOD, AODE, 4R70 SERIES 76010 76300
76010E
76010A
76010EA
76300EW
ILL.
QTY.
YEAR
PART No.
REF. No.
DELUXE KITS (SUPER KITS) 008 008 008 008 008 008 008 008 008 008 008 008 008 008 008 008 008 008 008 008
AOD (FIOD) (Cork) .................................................................................................. AOD (FIOD) (Fiber).................................................................................................. AOD (FIOD) (Forward & Direct Frictions are the same) (Cork) ............................... AOD (FIOD) (Forward & Direct Frictions are the same) (Fiber)............................... AOD (FIOD) (Forward & Direct Frictions are different) (Cork) ................................. AOD (FIOD) (Forward & Direct Frictions are different) (Fiber) ................................ AODE (Uses 3 Intermediate .080” Frictions) (76104) (Bonded Pan Gasket) .......... AODE (Uses 3 Intermediate .080” Frictions) (76104) (Fiber) .................................. AODE (Uses 4 Intermediate .066” Frictions) (76104A) (Bonded Pan Gasket) ........ AODE (Uses 4 Intermediate .066” Frictions) (76104A) (Fiber) ................................ 4R70W (Uses 4 Intermediate .066” Frictions) (76104A) (Bonded Pan Gasket) ...... 4R70W (Uses 4 Intermediate .066” Frictions) (76104A) (Fiber) .............................. 4R70W (w/ 76124A Steels) (Bonded Pan Gasket) .................................................. 4R70W (w/ 76124A Steels) (Fiber) .......................................................................... 4R70W (w/ 76124A Steels) (Bonded Pan Gasket) .................................................. 4R70W (w/ 76124A Steels) (Fiber) .......................................................................... 4R70W, 4R75W (w/ Interm. Piston) (Selective Interm. Steels) (Fiber) .................... 4R70W, 4R75W (w/ Interm. Piston) (Selective Interm. Steels) (Bonded Gasket) .... 4R70W, 4R75W (w/out Interm. Piston) (Selective Interm. Steels) (Fiber) ............... 4R70W, 4R75W (w/out Int. Piston) (Selective Interm. Steels) (Bonded Gskt).........
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
80-E83 76008 80-E83 76008F L83-89 76008A L83-89 76008AF 89-93 76008B 89-93 76008BF 92-95 76008EW 92-95 76008EF 93-95 76008EAW 93-95 76008EAF 93-95 76008EAW 93-95 76008EAF 96-97 76008GW 96-97 76008GF 98-03 76008HW 98-03 76008HF 04-Up 76008JPF 04-Up 76008JPW 04-Up 76008JNF 04-Up 76008JNW
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
80-E83 76007 80-E83 76007F L83-89 76007A L83-89 76007AF 89-93 76007B 89-93 76007BF 92-95 76007EW 92-95 76007EF 93-95 76007EAW 93-95 76007EAF 93-95 76007EAW 93-95 76007EAF 96-97 76007GW 96-97 76007GF 98-03 76007HW 98-03 76007HF 04-Up 76007JPF 04-Up 76007JPW 04-Up 76007JNF 04-Up 76007JNW
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
80-E83 76006 80-E83 76006F L83-89 76006A L83-89 76006AF 89-93 76006B 89-93 76006BF 92-95 76006EW 92-95 76006EF 93-95 76006EAW 93-95 76006EAF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
COMPLIANCE KITS (CALIFORNIA KITS) 007 007 007 007 007 007 007 007 007 007 007 007 007 007 007 007 007 007 007 007
AOD (FIOD) (Cork) .................................................................................................. AOD (FIOD) (Fiber).................................................................................................. AOD (FIOD) (Forward & Direct Frictions are the same) (Cork) ............................... AOD (FIOD) (Forward & Direct Frictions are the same) (Fiber)............................... AOD (FIOD) (Forward & Direct Frictions are different) (Cork) ................................. AOD (FIOD) (Forward & Direct Frictions are different) (Fiber) ................................ AODE (Uses 3 Intermediate .080” Frictions) (76104) (Bonded Pan Gasket) .......... AODE (Uses 3 Intermediate .080” Frictions) (76104) (Fiber) .................................. AODE (Uses 4 Intermediate .066” Frictions) (76104A) (Bonded Pan Gasket) ........ AODE (Uses 4 Intermediate .066” Frictions) (76104A) (Fiber) ................................ 4R70W (Uses 4 Intermediate .066” Frictions) (76104A) (Bonded Pan Gasket) ...... 4R70W (Uses 4 Intermediate .066” Frictions) (76104A) (Fiber) .............................. 4R70W (Bonded Pan Gasket) ................................................................................. 4R70W (Fiber) ......................................................................................................... 4R70W (Bonded Pan Gasket) ................................................................................. 4R70W (Fiber) ......................................................................................................... 4R70W, 4R75W (w/ Intermediate Piston) (Fiber)..................................................... 4R70W, 4R75W (w/ Intermediate Piston) (Bonded Pan Gasket)............................. 4R70W, 4R75W (w/out Intermediate Piston) (Fiber)................................................ 4R70W, 4R75W (w/out Intermediate Piston) (Bonded Pan Gasket)........................
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
I F O R D I
MASTER OVERHAUL KITS (WITH STEELS) 006 006 006 006 006 006 006 006 006 006
AOD (FIOD) (Cork) .................................................................................................. AOD (FIOD) (Fiber).................................................................................................. AOD (FIOD) (Forward & Direct Frictions are the same) (Cork) ............................... AOD (FIOD) (Forward & Direct Frictions are the same) (Fiber)............................... AOD (FIOD) (Forward & Direct Frictions are different) (Cork) ................................. AOD (FIOD) (Forward & Direct Frictions are different) (Fiber) ................................ AODE (Uses 3 Intermediate .080” Frictions) (76104) (Bonded Pan Gasket) .......... AODE (Uses 3 Intermediate .080” Frictions) (76104) (Fiber) .................................. AODE (Uses 4 Intermediate .066” Frictions) (76104A) (Bonded Pan Gasket) ........ AODE (Uses 4 Intermediate .066” Frictions) (76104A) (Fiber) ................................
1 1 1 1 1 1 1 1 1 1
259
FORD AOD, AODE, 4R70 SERIES ILL.
QTY.
YEAR
PART No.
REF. No.
MASTER OVERHAUL KITS (WITH STEELS) (Cont.) 006 006 006 006 006 006 006 006 006 006
4R70W (Uses 4 Intermediate .066” Frictions) (76104A) (Bonded Pan Gasket) ...... 4R70W (Uses 4 Intermediate .066” Frictions) (76104A) (Fiber) .............................. 4R70W (w/ 76124A Steels) (Bonded Pan Gasket) .................................................. 4R70W (w/ 76124A Steels) (Fiber) .......................................................................... 4R70W (w/ 76124A Steels) (Bonded Pan Gasket) .................................................. 4R70W (w/ 76124A Steels) (Fiber) .......................................................................... 4R70W, 4R75W (w/ Interm. Piston) (Selective Interm. Steels) (Fiber) .................... 4R70W, 4R75W (w/ Interm. Piston) (Selective Interm. Steels) (Bonded Gasket).... 4R70W, 4R75W (w/out Interm. Piston) (Selective Interm. Steels) (Fiber) ............... 4R70W, 4R75W (w/out Int. Piston) (Selective Interm. Steels) (Bonded Gskt).........
1 1 1 1 1 1 1 1 1 1
93-95 93-95 96-97 96-97 98-03 98-03 04-Up 04-Up 04-Up 04-Up
76006EAW 76006EAF 76006GW 76006GF 76006HW 76006HF 76006JPF 76006JPW 76006JNF 76006JNW
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
80-E83 76004 80-E83 76004F L83-93 76004A L83-93 76004AF L89-93 76004B L89-93 76004BF 92-95 76004EW 92-95 76004EF 93-95 76004EAW 93-95 76004EAF 93-95 76004EAW 93-95 76004EAF 96-97 76004GW 96-97 76004GF 98-03 76004HW 98-03 76004HF 04-Up 76004JPF 04-Up 76004JPW 04-Up 76004JNF 04-Up 76004JNW
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1
80-93 80-93 92-95 92-95 96-03 96-03 04-Up 04-Up 04-Up 04-Up
76002 76002F 76002EW 76002EF 76002GW 76002GF 76002JPF 76002JPW 76002JNF 76002JNW
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1
80-93 80-93 84-93 84-93 92-95 92-95 96-Up 96-Up 94-Up 94-Up
76011 76011F 76011A 76011AF 76011EW 76011EF 76011EAW 76011EAF 76011EAW 76011EAF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1
80-93 84-93 92-95 96-Up 94-Up 80-93 92-Up
76010 76010A 76010E 76010EA 76010EA 76014 76016
E0AZ-7A098A E4TP-F003AA F2VY-7A098AA F6AZ-7A098A F6AZ-7A098A E7AZE242A F2VP-7H187A
LESS STEEL KITS 004 004 004 004 004 004 004 004 004 004 004 004 004 004 004 004 004 I 004 004 D004
R O F I 002 002 002 002 002 002 002 002 002 002
AOD (FIOD) (Cork) .................................................................................................. AOD (FIOD) (Fiber).................................................................................................. AOD (FIOD) (Forward & Direct Frictions are the same) (Cork) ............................... AOD (FIOD) (Forward & Direct Frictions are the same) (Fiber)............................... AOD (FIOD) (Forward & Direct Frictions are different) (Cork) ................................. AOD (FIOD) (Forward & Direct Frictions are different) (Fiber) ................................ AODE (Uses 3 Intermediate .080” Frictions) (76104) (Bonded Pan Gasket) .......... AODE (Uses 3 Intermediate .080” Frictions) (76104) (Fiber) .................................. AODE (Uses 4 Intermediate .066” Frictions) (76104A) (Bonded Pan Gasket) ........ AODE (Uses 4 Intermediate .066” Frictions) (76104A) (Fiber) ................................ 4R70W (Uses 4 Intermediate .066” Frictions) (76104A) (Bonded Pan Gasket) ...... 4R70W (Uses 4 Intermediate .066” Frictions) (76104A) (Fiber) .............................. 4R70W (Bonded Pan Gasket) ................................................................................. 4R70W (Fiber) ......................................................................................................... 4R70W (Bonded Pan Gasket) ................................................................................. 4R70W (Fiber) ......................................................................................................... 4R70W, 4R75W (w/ Intermediate Piston) (Fiber)..................................................... 4R70W, 4R75W (w/ Intermediate Piston) (Bonded Pan Gasket)............................. 4R70W, 4R75W (w/out Intermediate Piston) (Fiber)................................................ 4R70W, 4R75W (w/out Intermediate Piston) (Bonded Pan Gasket)........................
OVERHAUL KITS (W/ RINGS & SEALS) AOD (FIOD) (Cork) .................................................................................................. AOD (FIOD) (Fiber).................................................................................................. AODE, 4R70W (Bonded Pan Gasket) ..................................................................... AODE, 4R70W (Fiber) ............................................................................................. 4R70W (Bonded Pan Gasket) ................................................................................. 4R70W (Fiber) ......................................................................................................... 4R70W, 4R75W (w/ Intermediate Piston) (Fiber)..................................................... 4R70W, 4R75W (w/ Intermediate Piston) (Bonded Pan Gasket)............................. 4R70W, 4R75W (w/out Intermediate Piston) (Fiber)................................................ 4R70W, 4R75W (w/out Intermediate Piston) (Bonded Pan Gasket)........................ FILTER KITS
011 011 011 011 011 011 011 011 011 011
Filter Kit, AOD (2wd) (Cork) ............... ............... ................ ............... ............... ......... Filter Kit, AOD (2wd) (Fiber) ............... ............... ................ ............... ............... ......... Filter Kit, AOD (4wd) (Cork) ............... ............... ................ ............... ............... ......... Filter Kit, AOD (4wd) (Fiber) ............... ............... ................ ............... ............... ......... Filter Kit, AODE, 4R70W (2wd) (Bonded Pan Gasket) ............................................ Filter Kit, AODE, 4R70W (2wd) (Fiber) .................................................................... Filter Kit, AODE, 4R70W (2wd) (Bonded Pan Gasket) ............................................ Filter Kit, AODE, 4R70W (2wd) (Fiber) .................................................................... Filter Kit, AODE, 4R70W (4wd) (Bonded Pan Gasket) ............................................ Filter Kit, AODE, 4R70W (4wd) (Fiber) .................................................................... FILTERS
010H 010H 010H 010H 010H 014 016
260
AOD (2wd) ............................................................................................................... AOD (4wd) ............... ............... ................ ............... ................ ............... ............... .... AODE, 4R70W (2wd) ............... ............... ................ ............... ............... ................ ... AODE, 4R70W (2wd) ............................................................................................... AODE, 4R70W (4wd) ............................................................................................... Governor Screen (AOD) .......................................................................................... Solenoid Screen (AODE, 4R70W) (Small Square Filter In Valve Body) ..................
FORD AOD, AODE, 4R70 SERIES ILL.
QTY.
YEAR
PART No.
REF. No.
BANDS 020E 020E 020E 020E 024C
Overdrive (AOD) ...................................................................................................... Overdrive (AOD) (Kevlar)......................................................................................... Overdrive (AODE, 4R70W)...................................................................................... Overdrive (AODE, 4R70W) (Heavy Duty)................................................................ Reverse....................................................................................................................
1 1 1 1 1
80-93 76020 80-93 76020K 92-Up 76020E 92-Up 76020G 80-Up 76024
E6AP-7F196AA E6AP-7F196AA F2VP-7F196BA N.L. F0AZ-7D095A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1
80-91 92-93 94-Up 80-Up 80-Up 92-93 94-Up 80-91 92-Up 92-Up 80-89 80-Up 80-Up 80-Up 80-Up 80-93 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-92 80-92 93-Up
76030 76030A 76030B 36034 76034 36036 76036 76037 36036 76037B 76038 76038A 76044 76046 76046B 76048 76051 76052 76058 76058B 76064 76064B 26066 76066A 76066B
N.L. N.L. N.L. E0AZ-7B258B E9TZ-7B258A C6AZ-7B261C F2VP-7B261A E0AZ-7D018A C6AZ-7B261C F4AP-7B261A E0AZ-7A233A N.L. C4AZ-7A132A E0AZ-7F218A E0AZ-7F217A E0AZ-7E214A E0AZ-7A193A E0AZ-7B262A E0AZ-7A375A E0AZ-7B374A E0AZ-7025A F5AP7F242AA B3TZ-7A034A D3AP7A034BA F3LP-7A034AA
1
80-Up 92-Up 80-Up 80-93 80-92 80-Up 80-Up 93-Up 09-Up
36070 76070A 36072 76073 44074 26074 26074A 76074A 95074D
C2AZ-7A248A F2VY-7A248A C7AZ-7B498A E0AZ-7F337A D5AZ-7052B D5AZ-7052B D5AZ-7052B F7DZ-7052A 6L2Z-7052BA
80-95 80-95 80-95 80-95 93-97 98-Up 93-Up 93-Up 80-97 80-97 80-97 97-Up 80-Up 97-Up 80-93 80-89 80-89 80-89 90-Up 80-89 80-L83 L83-Up
76104 76104H R76104HP A76104HP 76104A 76104B R76104AHP A76104AHP 76106 R76106HP A76106HP 76106E 76106A A76106EHP 76106C 76108A R76108AHP A76108AHP 76108B A76108BHP 76108 76108A
F2VP-7F219AB N.L. N.L. E0AZ-7B164D F3LP-7F219AB F75Z-7B164CA N.L. N.L. F2VP7E313AA N.L. N.L. F8AZ7B164BA N.L. N.L. N.L. E2AP7E311AA N.L. N.L. F2VP-7E311A N.L. E0AZ-7B164B E2AP7E311AA
BUSHINGS 030 030 030 034A 034A 036A 036A 037A 036A 037A 038D 038D 044C 046E 046E 048F 051C 052C 058G 058G 064H 064H 066H 066H 066H
Bushing Kit (w/ Cast Iron Drums)............................................................................. Bushing Kit (w/ Stamped Steel Drums).................................................................... Bushing Kit (w/ Stamped Steel Drums).................................................................... Pump (.758” Wide) ................................................................................................... Pump (.700” Wide) ................................................................................................... Stator (Front)............................................................................................................ Stator (Front) (2 Groove) ......................................................................................... Stator (Rear) ............... ................ ............... ............... ................ ............... ................ Stator (Rear) w/o Notch ........................................................................................... Stator (Rear) w/ Notch ............................................................................................. Direct Drum (Cast Iron Drum) (can use 76038A)..................................................... Direct Drum (Stamped Steel Drum) (Replaces 76038)............................................ Center Support......................................................................................................... Reverse Clutch Drum (Rear) ................................................................................... Reverse Clutch Drum (Front) ................................................................................... Forward Drum Shaft................................................................................................. Reverse Sun Gear (Shell) ........................................................................................ Forward Sun Gear ................................................................................................... Planet (Rear) (1.380” OD)........................................................................................ Planet (Front) (2.770” OD) ....................................................................................... Case......................................................................................................................... Case (Top Hat, Replaces Case Bushing) ................................................................ Extension Housing 1.506” ID (Babbitt)..................................................................... Extension Housing 1.506” ID (Bronze) .................................................................... Extension Housing 1.606” ID (Bronze) (4R70W) ..................................................... METAL CLAD SEALS
070A 070A 072H 073H 074H 074H 074H 074H 074
Front (w/o Flange).................................................................................................... Front (Black w/ Flange) (Designed for Aluminum Pump w/ Locking Ribs)............... Linkage Shaft to Case.............................................................................................. Throttle Lever (AOD)................................................................................................ Rear (w/o Boot) (AOD, AODE)................................................................................. Rear (w/ Long Boot) (AOD, AODE).......................................................................... Rear (w/ Short Boot) (AOD, AODE) ......................................................................... Rear (w/ Short Boot) (2.487” OD) (4R70W)............................................................. Rear (4wd) ...............................................................................................................
1 1 1 1 1 1 1 1
I F O R D I
FRICTION PLATES 104E 104E 104E 104E 104E 104E 104E 104E 106G 106G 106G 106G 106G 106G 106G 108F 108F 108F 108F 108F 110B 108F
Intermediate (.080”) (AOD, AODE) .......................................................................... 3 Intermediate (.080”) (AOD, AODE) (Hi-Energy)....................................................... 3 Intermediate (.080”) (AOD, AODE) (High Performance) (Blue) ............................... AR Intermediate (.080”) (AOD, AODE) (High Performance) (Red)................................ AR Intermediate (.066”) (4R70W) (Smooth) .................................................................. 3-4 Intermediate (.066”) (4R70W, 4R75W) (Grooved) ................................................... 4 Intermediate (.066”) (4R70W) (High Performance) (Blue) ....................................... AR Intermediate (.066”) (4R70W) (High Performance) (Red)........................................ AR Direct (.075”) ............................................................................................................ 5-6 Direct (.075”) (High Performance) (Blue) ................................................................. AR Direct (.075”) (High Performance) (Red).................................................................. AR Direct (.068”) ............................................................................................................ 6 Direct (.072”) (Hi-Energy)......................................................................................... 4 Direct (.068”) (High Performance) (Red).................................................................. AR Direct (.059”) (Commercial) ..................................................................................... AR Forward (5.25” OD) ............... ................ ............... ............... ................ ............... ...... 4-5 Forward (5.25” OD) (High Performance) (Blue) ....................................................... AR Forward (5.25” OD) (High Performance) (Red) ....................................................... AR Forward (5.36” OD) (For Stamped Steel Drums)..................................................... 5 Forward (5.36” OD) (For Stamped Steel Drums) (High Performance) (Red) .......... AR Reverse (.080”) ............... ................ ............... ................ ............... ............... ............ 4 Reverse (.061”) ............... ................ ............... ................ ............... ............... ............ 4-5
261
FORD AOD, AODE, 4R70 SERIES ILL.
QTY.
YEAR
PART No.
REF. No.
FRICTION PLATES (Cont.) 108F 104E 106G 106G 106G 106G 108F 108F 106G 108F 106G 108F
Reverse (.061”) (High Performance) (Blue) ............................................................. Intermediate Friction Kit (.080”) High Performance ................................................. Direct Friction Kit (.075”) High Performance ............................................................ Friction & Steel Kit (AOD) Direct (.075”) (Kolene Steels, w/ Pressure Plate) .......... Friction & Steel Kit (AOD) Direct (.059”) (Commercial) (w/ Pressure Plate) ............ Friction & Steel Kit (AODE) Direct (.059”) (Commercial) (w/ Pressure Plate).......... Forward Friction Kit (.061”) (High Performance)...................................................... Reverse Friction Kit (.061”) (High Performance)...................................................... Power Pack, Direct (AODE) (High Performance) .................................................... Power Pack, Reverse (AODE, 4R70W) (High Performance) .................................. Power Pack, Frictions & Steels (AOD) (High Performance) .................................... Power Pack, Frictions & Steels (AODE) (High Performance)..................................
AR 1 1 1 1 1 1 1 1 1 1 1
L83-Up 80-97 80-97 80-93 80-93 92-Up 80-Up 84-Up 91-Up 93-Up 80-93 92-Up
R76108AHP A76104HPK A76106HPK A76106PK A76106CPK A76106EPK A76108HPK A76108HPK A76106EPPK A76108BHPK A76137AHP A76137EHP
N.L. 49746-UP3 49744-UP6 49750AHP 49750A 49754A 49740-UP5 49740-UP5 N.L. N.L. N.L. N.L.
STEEL PLATES 124E 124E 124E 124E 124E 126G 126G 126G 126G 126G 126G 126G 128F 128F 128F I 128F 130B D130B R853F O853F F I 139 139 139 139 139
Intermediate (.069”) ................................................................................................. Intermediate (.069”) (Kolene) ................................................................................... Intermediate (.079”) ................................................................................................. Intermediate (.089”) ................................................................................................. Intermediate (.097”) ................................................................................................. Direct (.070”) (28T) .................................................................................................. Direct (.070”) (28T) (Kolene) .................................................................................... Direct (.060”) (28T) (Commercial)............................................................................ Direct (.060”) (28T) (Commercial) (Kolene) ............................................................. Direct (.060”) (34T) Stamped Steel Drum (Commercial) ......................................... Direct (.070”) (34T) Stamped Steel Drum ................................................................ Direct (.079”) (34T) Stamped Steel Drum ................................................................ Forward (.068”) (54T) Cast Iron Drum ..................................................................... Forward (.068”) (54T) (Kolene) ................................................................................ Forward (.069”) (34T) Stamped Steel Drum ............................................................ Reverse (.068”) (54T) Cast Iron Drum ..................................................................... Reverse (.068”) (54T) (Kolene) ................................................................................ Reverse (.069”) (32T) Stamped Steel Drum ............................................................ Cushion, Forward Clutch (w/ Cast Iron Drum) ......................................................... Cushion, Forward Clutch (w/ Stamped Steel Drum) ................................................ Steel Module (AOD)................................................................................................. Steel Module (AOD)................................................................................................. Steel Module (AODE) .............................................................................................. Steel Module (4R70W)............................................................................................. Steel Module (4R70W, 4R75W)...............................................................................
3 AR 4 AR AR 4-6 AR AR AR 5-6 5-6 1 5 5 5 3 3 3 1 1 1 1 1 1 1
80-Up 80-Up 80-Up 80-Up 80-Up 80-89 80-Up 80-89 80-89 90-99 90-99 98-Up 80-89 80-89 90-Up 80-89 80-89 90-Up 80-Up 89-98 80-E89 L89-93 92-95 93-97 98-Up
76124 76124K 76124A 76124B 76124C 76126 76126K 76126C 76126CK 76126F 76126A 76126E 76128 76128K 76128A 76128 76128K 76128B 76853 76853B 76139 76139B 76139E 76139G 76139H
E0AZ-7B442BQ XL3Z7B442AA XL3Z-7B442BA XL3Z7B442CA XL3Z7B442DA E0AZ-7B442A E0AZ-7B442A N.L. N.L. N.L. E9SZ-7B442A F6AZ-7B442AA C8AZ-7B442A C8AZ-7B442A E9SP-7E314A C8AZ-7B442A C8AZ-7B442A F2TZ-7B442A D0AZ-7E085A F0SZ-7E085A N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1
80-93 93-Up 80-E89 80-E89 L89-Up 80-Up 80-89 90-Up 80-89 90-Up
76144 76144E 76146 76146C 76146A 76148A 76150 76150A 76151 76151A
F2AZ-7B066A F3LY-7B066A E0AZ-7B066E N.L. E9SZ-7B066A F0SZ-7B066B EA0Z-7B066C F2TZ-7B066A E0AZ-7B066B F2TZ-7B066B
1 1 1 1 1 1 1 1 1 1 1
80-93 91-Up 83-93 91-Up 91-Up 80-93 80-Up 92-Up 92-95 96-Up 00-Up
T76165 T76165E T76171 T76171E T76173E S76165 S76171 S76165E S76174 S76174A S76169E
SK® AOD SK® AODE AOD-HP AODE-HD2 AODE-3 KAOD KAOD-HP KAOD-E SCAODE SCAODE-1 PT4R75
PRESSURE PLATES 144E 144E 146G 146G 146G 148F 150B 150B 151B 151B
Intermediate (.406”) ................................................................................................. Intermediate (.258”) .............. ................ ............... ................ ............... ............... ...... Direct (.220”) (28T) (Cast Drum).............................................................................. Direct (.128”) (28T) (Commercial)............................................................................ Direct (.220”) (34T) (Steel Drum) ............................................................................. Forward (.115”) (34T) (Steel Drum) ......................................................................... Reverse (Top) (.200”) (27T) Flat (Cast Drum).......................................................... Reverse (Top) (.200”) (34T) Beveled (Steel Drum).................................................. Reverse (Bottom) (.100”) Beveled (Cast Drum)....................................................... Reverse (Bottom) (.100”) Beveled (Steel Drum)...................................................... VALVE BODY RECALIBRATION KITS
165 165 165 165 165 165 165 165 165 165 165
262
Shift Kit® (AOD) (Transgo®).................................................................................... Shift Kit® (AODE, 4R70W) (Transgo®) ................................................................... Reprogramming Kit™ (AOD), HD & Hi-Perf (Transgo®) ......................................... Reprogramming Kit™ (AODE), HD & Hi-Perf (Transgo®)....................................... Reprogramming Kit™ (AODE), Full Manual Control - Stick Shift (Transgo®) ......... Shift Correction Package (AOD) (Superior) ............................................................. Shift Correction Package (AOD) Hi-Perf (Superior)................................................. Shift Correction Package (AODE) (Superior)........................................................... Sure Cure Kit (AODE) (Sonnax) .............................................................................. Sure Cure Kit (AODE, 4R70W) (Sonnax) ................................................................ Valve Body Kit - Powertow (4R70, 4R75E, 4R75W) (Superior) ...............................
FORD AOD, AODE, 4R70 SERIES ILL.
QTY.
YEAR
PART No.
REF. No.
SEALING RINGS 175D 175D 175D 177 177 179A 180D 180D 180D 181A 181A 181A 189D
Ring Kit (AOD) ......................................................................................................... Ring Kit (AODE, 4R70W)......................................................................................... Ring Kit (AODE, 4R70W)......................................................................................... Input Shaft 1.130” OD (Scarf Cut) (Teon)............................................................... Input Shaft 1.130” OD (Solid) (Teon).............. ............... ................ ............... .......... Stator (Reverse Clutch) 2.624” OD (Metal).............................................................. Output Shaft (Direct Clutch) .914” OD (Metal) ......................................................... Output Shaft (Direct Clutch) .914” OD (Teon) (Scarf Cut) ...................................... Output Shaft (Direct Clutch) .914” OD (Teon) (Solid) ............................................. Stator (Forward Clutch) 2.374” OD (Metal).............................................................. Stator (Forward Clutch) 2.374” OD (Metal, Hardened) ............................................ Stator (Forward Clutch) (Plastic).............................................................................. Governor 1.752” OD (Metal, Seal Plated) ................................................................
1 1 1 2 2 2 2 2 2 2 2 2 3-4
80-93 92-03 04-Up 92-Up 92-Up 80-Up 80-Up 80-Up 80-Up 80-92 93-Up 04-Up 80-Up
76175A 76175E 76175G 76177ET 76177EAT 76179 76180 76180T 54177DBT 76181 76181E 76181G 76189A
N.L. N.L. N.L. F2VY-7B497A N.L. E0AZ-7D020A E0AZ-7F274A E3AZ-7F274A 8635497 E0AZ-7D019A F4AZ-7D019A N.L. E6AZ-7F273A
1 1 1 1 1 1 1 1 1 1 1
80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-84
76200 76200B 76211 76211A 76211B 76211C 76211D 76247A NLA 76252 76257
N.L. N.L. E0AZ-7D014A E0AZ-7D014B E0AZ-7D014C E0AZ-7D014D E0AZ-7D014E E0AZ-7F242A 56607 F4AZ-7F237A E0AZ-7A166A
1 1 1 1 1 1 1-2 1 1 1 1 1 1 1 1 1
80-93 92-Up 93-03 80-93 92-Up 80-Up 80-Up 80-93 92-03 03-Up 80-Up 80-Up 92-Up 83-Up 80-91 92-Up
76201A 76201E 76201EA 76229 76229B 36238A 76235 76235 76244B 76235B 76251 76251 76252 76257A 76260 76260A
N.L. N.L. N.L. E0AZ-7F240A F1AZ-7F240A E0AZ-7F231A E0AZ-7C096A E0AZ-7C096A F3LY-7F244A N.L. E0AZ-7F243A E0AZ-7F243A F4AZ-7F237A E1TZ-7A166A E0AZ-7F242A F6AZ-7F242BA
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
80-93 80-93 92-Up 92-Up 92-Up 80-08 80-08 09-Up 80-93 92-Up 80-Up 80-93 92-95 96-Up 80-89 96-00 80-Up 92-95 01-Up 92-95
76300 76300F 76300E 76300EF 76300EW 76305 76305G 76305H 76310 76310A 76311 76320 76320E 76320EA 76321 76321EA 76321B 76321E 76321EB 76322E
E0AZ-7A191A E0AZ-7A191A F2VY-7A191A F2VY-7A191A F2VY-7A191A E0AZ-7086A F6AZ-7086A 9C2Z-7086B E0AZ-7A136A F2VY-7A136A E0AZ-7A248A E9AZ-7C155A F2VY-7C155A 1L3Z-7G155AA E9AZ-7D100A XW7Z7D100AA F0AZ-7D100A F5AZ-7D100A 1W7P7D100AB F2VY-7H173A
THRUST WASHERS 200 200 211E 211E 211E 211E 211E 247G 251G 252G 257B
Washer Kit (Washers Only)...................................................................................... Washer Kit (Selective Washers Only) ...................................................................... Stator .052” (#1) Green ............... ............... ............... ................ ............... ................ Stator .070” (#2) Yellow............... ............... ............... ................ ............... ................ Stator .087” (#3) Natural ............... ................ ............... ............... ................ ............. Stator .104” (#4) Red ............... ............... ................ ............... ............... ................ ... Stator .121” (#5) Blue ............... ............... ................ ............... ................ ............... ... Rear Planet (Bronze) (Bearing Replacement) ......................................................... Direct Drum to Hub (Bronze, Aftermarket) ............................................................... Direct Drum to Hub (w/ Lip) (4R70W) ...................................................................... Reverse Drum to Forward Drum.............................................................................. BEARINGS & RACES
201 201 201 229D 229D 232C 235C 235C 244C 244C 247G 247G 252G 257B 260H 260H
Bearing Kit (AOD) .................................................................................................... Bearing Kit (AODE) (76260A Not Included) ............................................................. Bearing Kit (4R70W) (76260A Included).................................................................. Bearing, Direct Drum to Rear Ring Gear Hub (AOD) .............................................. Bearing, Direct Drum to Rear Ring Gear Hub (AODE) ............................................ Bearing, Forward Clutch Drum to Hub (Front) ......................................................... Bearing, Sun Shell (Front) ....................................................................................... Bearing, Sun Shell to Forward Sun Gear (.130”) (AOD).......................................... Bearing, Sun Shell to Forward Sun Gear (.170”) (AODE, 4R70W) ......................... Bearing, Sun Shell to Forward Sun Gear (.205”) (AODE, 4R70W) ......................... Bearing, Rear Planet (Inside Planet) ....................................................................... Bearing, Direct Drum to Hub .................................................................................... Washer, Direct Drum to Hub (w/ Lip) (4R70W) ........................................................ Bearing, Reverse Drum to Forward Drum ............................................................... Bearing w/ 1 Race, Rear Support to Case ............................................................... Bearing w/ Races, Rear Support to Case ................................................................
I F O R D I
GASKETS & O-RINGS 300H 300H 300H 300H 300H 305H 305H 305H 310A 310A 311A 320H 320H 320H 321H 321H 321H 321H 321H 322
Gasket, Pan (AOD) (Cork) ....................................................................................... Gasket, Pan (AOD) (Fiber) ...................................................................................... Gasket, Pan (AODE, 4R70W) (Cork)....................................................................... Gasket, Pan (AODE, 4R70W) (Fiber) ...................................................................... Gasket, Pan (AODE, 4R70W) (Bonded Gasket) ..................................................... Gasket, Extension Housing (Non Silicone Beaded)................................................. Gasket, Extension Housing (w/ Silicone Beaded).................................................... Gasket, Extension Housing (4R70, 4R75) ............................................................... Gasket, Pump (AOD) ............................................................................................... Gasket, Pump (AODE, 4R70W) ................ ............... ............... ................ ............... .. O-Ring, Front Pump ............... ................ ............... ............... ................ ............... ..... Gasket, Valve Body (Upper) (White Stripe) ............................................................. Gasket, Valve Body (Upper) (Yellow Stripe) ............... ................ ............... .............. Gasket, Valve Body (Upper) (Light Green Stripe) .................................................... Gasket, Valve Body (Lower) (White Stripe) ............................................................. Gasket, Valve Body (Lower) (White or Orange Stripe) ............................................ Gasket, Valve Body (Lower) (Yellow Stripe) ............................................................ Gasket, Valve Body (Lower) (Light Green Stripe) .................................................... Gasket, Valve Body (Lower) (Light Blue Stripe)....................................................... Gasket, Valve Body Cover (AODE) ................ ............... ............... ................ ...........
263
FORD AOD, AODE, 4R70 SERIES ILL.
QTY.
YEAR
PART No.
REF. No.
GASKETS & O-RINGS (Cont.) 322 326H 378
Gasket, Valve Body Cover (AODE, 4R70W) ........................................................... Gasket, Filter (AOD) ................................................................................................ O-Ring, Cooler Line (Viton) Push In Type................................................................
1 1 1
96-Up 76322EA 80-93 76326 80-Up 76378V
F6AZ-7H173A E0AZ-7E062A N.L.
1 1 1
80-93 76400 92-Up 76400E 92-Up 76400H
83AODTM 83AODETM AODE/4R70W
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
80-89 56410A 90-93 76410B 92-97 76410E 95-L97 76410EB L97-Up 76410EC 98-Up 76410EA 92-94 76420EK 95-97 76420EAK 92-97 T76420 92-97 76421 98-08 76421A 09-Up 76421B 92-94 T76425 92-94 76425B 95-97 T76425BA 95-97 76430B 95-97 76425BA 98-08 76425BB 09-Up 76425C 92-97 76431 98-04 76431A 98-04 76431B 05-08 76431C 09-Up 76431D 84-Up 36436 89-Up 86436A 04-Up 76436C 01-03 76436B 92-01 76436A 90-Up 36436B 90-Up 86437 04-Up 76438 92-97 76446A 98-08 76444A 09-Up 76446F 98-08 76446E 92-Up 86445EC 92-Up 86445EHK 92-97 76445C 95-96 76445DK 97-Up 76445EK
D6RY-7A247B F0VY-7A247A F5AZ-7A247A F5VY-7F293AA F8AZ-7F293AA F7LZ-7F293AB MSAODE MSAODE-95 F5AZ-7G484A F7AZ-7G484AA F8AZ-7G484AA 9L3Z-7G484A N.L. F2VY-7G136A F5AZ-7G136A F5AZ-7G136A F5AZ-7G136A F8AZ-7G136AA 9L3Z-7G136A F6AZ-7G383AA 26500036AA F8AZ-7G383AA 5C2Z-7G383AB 9L3Z-7G383A E9TP-9E731AA E9LZ-9E731A 3L3Z-7H103AA 1L3Z-7H103AB F4AZ-7H103A F85Z-2L373AC F1DZ-7H141A 3L3Z-7M101AA F2VY-76276A F8AZ-7G276AA 9L3Z-7G276A F8AZ-7G276BA F2PZ-14A464G F2PZ-14A464G F2PZ-14A464A 3U2Z14S411FV F75Z14A411AA
1 1 1 1 1 1 1 1 1 1 1 1 1
80-93 76500 92-94 76500A 95-03 76500B 04-Up 76500C 09-Up 76500D 93-03 76510B 80-93 76520 92-03 76520A 04-Up 76520C 80-93 36530 92-93 76530A 93-08 76530B 04-Up 76530D
E0AZ-7A103A F3LY-7A103A F4AZ-7A103A 7L3Z-7A103A 9C2Z-7A103A N.L. E0AZ-7A108A F4AZ-7A108A N.L. C6AP-7C010B N.L. F4AP-7H169AA 9C2P-7H169BA
TECHNICAL MANUALS 400D 400D 400D
Tech Manual (AOD) ................................................................................................. Tech Manual (AODE, 4R70W) ................................................................................. Tech Manual (AODE, 4R70W) Update Handbook ................................................... ELECTRICAL COMPONENTS
410H 410H 410H 410H 410H 410H 420 420 420 421 421 421 425 425 425 425 425 425 425 431 I 431 D431 R431 O431 F I 436 436 436 436 436 436 437 438 444 444 444 446 445 445 445 445 445
Switch, Neutral Safety (4 Prong) .............. ................ ............... ................ ............... .. Switch, Neutral Safety (5 Prong).............................................................................. Sensor, MLPS (8 Pin) Update Pack (Exc. Crown Victoria) ...................................... Sensor, MLPS (8 Pin, .860” Bolt Insert) (Crown Victoria 95-10/97) ......................... Sensor, DTR (12 Pin, .860” Bolt Insert) (Crown Victoria 11/97-Up) ......................... Sensor, DTR (12 Pin, .530” Bolt Insert) ................................................................... Solenoid Master Kit (AODE) .................................................................................... Solenoid Master Kit (AODE) .................................................................................... Solenoid, Shift (Dual) (Soft Wire) (Teckpak) ............................................................ Solenoid, Shift (Dual) (Soft Wire) ............................................................................. Solenoid, Shift (Dual) (Hard Wire) ........................................................................... Solenoid, Shift (Dual) (Soft Wire) ............................................................................. Solenoid, Lock-Up (TCC) (Soft Wire, Black Connector) (Teckpak) ......................... Solenoid, Lock-Up (TCC) (Soft Wire, Black Connector, 2 OHM) ............................. Solenoid, Lock-Up (TCC) (Soft Wire, White Connector) (Teckpak) ......................... Solenoid, Lock-Up (TCC) (Soft Wire, White Connector) (Rostra)............................ Solenoid, Lock-Up (TCC) (Soft Wire, White Connector 13 OHM) ........................... Solenoid, Lock-Up (TCC) (Hard Wire 13 OHM) ....................................................... Solenoid, Lock-Up (TCC) (Soft Wire)....................................................................... Solenoid, EPC (Soft Wire) (Bracket: 92-95 D76843, 96-Up D76843A) ................... Solenoid, EPC (Hard Wire) Green or Red Connector (Use 76431B) ...................... Solenoid, EPC (Hard Wire) Tan or Mustard Connector ........................................... Solenoid, EPC (Hard Wire) Black Connector........................................................... Solenoid, EPC (Soft Wire) ....................................................................................... Sensor, Output Speed (VSS) (Cable Design) .......................................................... Sensor, Output Speed (VSS) (Non Cable Design) .................................................. Sensor, Output Speed (VSS) (Case) (Square Connector) (04-Up) ......................... Sensor, Output Speed (VSS) (Case) (Square Connector) (01-03) .......................... Sensor, Output Speed (VSS) (Case) (Rectangular Connector)............................... Sensor, Output Speed (VSS) (On Differential)......................................................... Sensor, TOT/TFT (Transmission Oil Temp) ............................................................. Sensor, Center Case (4R70E, 4R75E) .................................................................... Connector, Case w/ Harness (Soft Wire) ................ ............... ................ ............... ... Connector, Case (Hard Wire) (Connector Only) ...................................................... Connector, Case (Soft Wire) (w/ Harness)............................................................... Wire Harness, Internal (Hard Wire).......................................................................... Wire Harness External (Repair) (Case Connector, Solenoid) (AODE) .................... Wire Harness External (Repair) (Case Connector, Solenoid) (AODE) (Rostra) ...... Wire Harness External (Repair) (Case Connector, Speed Sensor) (AODE) ........... Wire Harness External (Repair) (MLPS 8 Pin) (OE # 3U2Z-14S411-FVA) .............. Wire Harness External (Repair) (DTR 12 Pin) (OE # F75Z-14A411-AA)................. PUMPS
500A 500A 500A 500A 500A 510A 520A 520A 520A 530A 530A 530A 530A
264
Pump (AOD) .............. ............... ................ ............... ................ ............... ................ . Pump w/ .570” Pump Gears (AODE) (Can Use 76500B) ............... ............... .......... Pump w/ .608” Pump Gears (4R70W) ..................................................................... Pump (4R70E, 4R75E) ............................................................................................ Pump (4R75E) ......................................................................................................... Pump Body w/ .608” Gears (Aluminum) .................................................................. Stator, Pump (AOD) ................ ............... ............... ................ ............... ................ ... Stator, Pump (AODE, 4R70W, 4R75W) ................ ............... ............... ................ ..... Stator, Pump (4R70E, 4R75E) .............. ............... ................ ............... ............... ...... Pump Gears (.660” Thick) (AOD) ............................................................................ Pump Gears (.569” Thick)........................................................................................ Pump Gears (.609” Thick)........................................................................................ Pump Gears (.656” Thick)........................................................................................
FORD AOD, AODE, 4R70 SERIES ILL.
QTY.
YEAR
PART No.
REF. No.
DRUMS & CLUTCH HUBS 554F 554F 554F 554F 555D 555D 555D 555D 556E 556E 556E 556E 556E 556E 574C 574C 575G 575G 565D 565D 566B
Forward w/ Hollow Input Shaft (5 Clutch) (Cast Iron) (AOD) ................................... Forward w/ Hollow Input Shaft (5 Clutch) (Stamped Steel) (AOD) .......................... Forward w/ Solid Shaft (Exc 4R70E, 4R75E) .......................................................... Forward w/ Solid Shaft (All) ..................................................................................... Direct (5 Clutch) (Cast Iron or Steel) (28T Steels) ................................................... Direct (6 Clutch) (Cast Iron) ................ ............... ............... ................ ............... ........ Direct (6 Clutch) (Stamped Steel) (34T Steels) ....................................................... Direct Drum Kit (6 Clutch) (Stamped Steel) (34T Steels) ........................................ Reverse (4 Clutch) (Cast Iron) w/o Sprag (Uses a Washer # 257) .......................... Reverse (4 Clutch) (Cast Iron) w/o Sprag (Uses a Bearing # 257) .......................... Reverse (4 Clutch) (Stamped Steel) uses 7 Roller Sprag (w/o Sprag) .................... Reverse (4 Clutch) (Stamped Steel) uses 14 Roller Sprag (w/o Sprag) .................. Reverse (4 Clutch) (Stamped Steel) (w/o Ratchet Design Sprag)........................... Reverse Drum Kit (4 Clutch) (Stamped Steel) (w/ Ratchet Design Sprag) .............. Clutch Hub, Forward Clutch (AOD).......................................................................... Clutch Hub, Forward Clutch..................................................................................... Clutch Hub, Direct Clutch (Cast# AB) (AOD) ........................................................... Clutch Hub, Direct Clutch (Cast# F30)..................................................................... Piston Kit, Direct Clutch (AOD) ................................................................................ Piston Kit, Direct Clutch (Exc AOD) ......................................................................... Piston Kit, Reverse Clutch (.494”)............................................................................
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
80-93 76554 89-93 76554A 92-Up 76554C 92-Up 76554D 82-93 76555CA 82-93 76555CB 92-Up 76555D 92-Up 76555DK 80-E83 76556 L83-93 76556A 92-Up 76556D 92-97 76556E 98-Up 76556G 98-Up 76556GK 80-93 76574 92-Up 76574A 83-93 76575AA 92-Up 76575B 80-93 76565 92-Up 76565A 92-Up 76566A
E4AZ-7F207A F0AZ-7F207A E4AZ-7F207B 6L3Z-7F207A F2AZ-7F283B E8LY-7F283A F6AZ-7F283AA F2AZ-7F283A E0WY-7D044B E9TZ-7D044B F4AZ-7D044C F3LY-7D044A F8AZ-7D044AA F8AZ-7D044AA E0AZ-7B067A F2AZ-7B067A E0AZ-7F236B N.L. N.L. N.L. N.L.
1 1 1 1 1 1
80-93 76583 92-95 76583A 93-03 76583B 04-Up 76583C 04-Up 76583D 04-Up D76583D
N.L. N.L. N.L. N.L. N.L. AL3Z-7A398C
1 1 1 1 1 1 1 1 1 1
80-Up 93-Up 93-Up 80-93 83-95 92-Up 04-Up 80-91 92-95 93-Up
76584A 76584B 76584C 76594 76594A 76594B 76594D 76604 76604AA 76604C
E6AZ-7A398A F2AZ-7A398A 3L3Z-7A398AB E0AZ-7A153A F2AZ-7A153A F3LY-7A233A 9L3Z-7A399B E0AP-7D164A F3LY-7D164B N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1
80-95 93-02 03-Up 80-90 90-95 93-03 04-Up 93-Up 80-03 04-Up 00-Up 80-Up 04-Up
76612 76612A 76612B 76624 76624A 76624B 76624C 76624BK 76630 76630B 76638 76639 76639A
E0AZ-7A399A F3LY-7A399A 9L3Z-7A399B E0AZ-7A019A F4AZ-7A019A F4AZ-7A019A 9L3Z-7A109A 4L3Z-7D234AA E0AZ-7A130A 4L3Z-7A130AA YL3Z-7A609AA 2L3Z-7F277AA 3L3C-70235AA
1 1 1 1 1 1 1 1 1
80-97 92-97 98-Up 80-Up 80-97 92-97 98-Up 80-92 93-Up
76652B 76652A 76652C 34654 76663 76663B 76556GK 76694 76694A
F4AZ-7A089A F7LZ-7A089AA F8AZ-7A089AA 7471002 F3LY-7F221A F3LY-7F221A F8AZ-7D044AA F3AZ-7D191A F3AZ-7D191A
PLANETS 583 583 583 583 583 583 584G 584G 584G 594D 594D 594D 594D 604D 604D 604D
Geartrain (w/ Planet, Sun Gear, Ring Gear, Shell) (AOD) ....................................... Geartrain (w/ Planet, Sun Gear, Ring Gear, Shell) (AODE)..................................... Geartrain (w/ Planet, Sun Gear, Ring Gear, Shell) (4R70W) ................................... Geartrain (w/ Planet, Sun Gear, Ring Gear, Shell) (4R75W) (Magnetic) ................. Geartrain (w/ Planet, Sun Gear, Ring Gear, Shell) (4R75E) (Non Magnetic) .......... Geartrain (OE w/ Planet, Sun Gear, Ring Gear, Shell, 2 Bearings, Filter, .............. Gasket, Rings, Seals) (4R75E) (Non Magnetic) ................................................. Planet, 30T Gears (36T Sun Gear Shell) ................................................................. Planet, 31T Gears (38T Sun Gear Shell) (Riveted) ................................................. Planet, 31T Gears (38T Sun Gear Shell) (Welded) ................................................. Ring Gear (72T w/o Hole) (AOD) ............................................................................. Ring Gear (72T w/ Hole) (AOD, AODE) ................................................................... Ring Gear (88T w/ Hole) (1” Long Lugs) (4R70W) .................................................. Ring Gear (88T w/o Hole) (2” Long Lugs) (4R75E, 4R75W) ................................... Hub, Ring Gear (5.380” OD) (Raised Surface Where Bearing #229 Rides)............ Hub, Ring Gear (5.380” OD) (Lowered Surface Where Bearing # 229 Rides) ........ Hub, Ring Gear (5.160” OD) (4R70W).....................................................................
I F O R D I
SUN GEARS, SHELLS & SUPPORTS 612C 612C 612C 624C 624C 624C 624C 624C 630C 630C 638 639C 639C
Sun Gear, Forward (30T) (AOD, AODE).................................................................. Sun Gear, Forward (31T) (4R70W) .............. ................ ............... ................ ............. Sun Gear, Forward (31T) (4R70E, 4R75E).............................................................. Shell w/ Front Sun Gear (36T) Magnetic (AOD) (Cast Reverse Drum Type) .......... Shell w/ Front Sun Gear (36T) Magnetic (AODE) (Steel Reverse Drum Type) ....... Shell w/ Front Sun Gear (38T) Magnetic (4R70W, 4R75W) .................................... Shell w/ Front Sun Gear (38T) Non Magnetic (4R70E/W, 4R75E/W)...................... Kit, Shell w/ Front & Forward Sun Gear (Magnetic) (4R70W, 4R75W).................... Center Support (6 Outer Lugs) ................................................................................ Center Support (5 Outer Lugs) ................................................................................ Clip, Anti-Clunk (Intermediate Clutch) (4R70W) ...................................................... Spring, Anti-Clunk .................................................................................................... Spring, Anti-Rattle / Clunk (4R75W) ........................................................................ ONE WAY CLUTCHES
652E 652E 652E 654C 663E 663E 556E 694E 694E
Roller Clutch, Intermediate (7 Roller)....................................................................... Roller Clutch, Intermediate (14 Roller)..................................................................... One Way Clutch, Ratchet Design (4R70W) Intermediate (14 Inner Splines)........... Low Roller Clutch (Rear).......................................................................................... Outer Race, Intermediate (7 Roller) ......................................................................... Outer Race, Intermediate (14 Roller) ....................................................................... Outer Race Kit (Ratchet Design) ............................................................................. Retainer, Intermediate (7 Roller) .............................................................................. Retainer, Intermediate (14 Roller) ............................................................................
265
FORD AOD, AODE, 4R70 SERIES ILL.
QTY.
YEAR
PART No.
REF. No.
SHAFTS 670G 670G 670G 678D
Shaft, Direct Drive (AOD) (Input) ............................................................................. Shaft, Direct Drive (AOD) (Input) (To Convert to a C-6 Converter) (Transgo®)....... Shaft, Direct Drive (AODE, 4R70W) ........................................................................ Shaft, Output (16”) (2 Gov. Holes w/ O-Ring Groove) (4R75E, 4R75W) .................
1 1 1 1
80-93 76670 80-93 76670C 92-Up 76670A 04-Up 76678GA
E9SZ-7F208A N.L. F4AZ-7F351A N.L.
1 1
80-93 80-Up
76680 106681A-3
N.L. N.L.
1 1 1 1 1 1 1 1
80-87 87-93 1992 93-95 96-97 98-00 00-08 09-Up
P76740-7 P76740-8 P76740-5 P76740-6 P76740-2 P76740-1 P76740-9 P76740-10
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 7 7 1 1
L00-Up 76747C L00-Up 76748 80-Up 76741A-5 80-Up 76741-5 92-Up 76741PRK 80-Up T760
K092 76507F-01K E0AZ-7E195B E7DZ-7E195A N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
80-93 80-93 92-Up 96-Up 04-Up 04-Up 92-Up 92-Up 92-Up 92-Up 80-92 93-Up 80-92 93-Up 80-Up 04-Up 96-04 05-Up 96-Up 80-Up 89-98
76760 76760A 76760BB 76760D 76760H 76760HA 76765A A76765D 76765B A76765DA 76770 76770C 76770A 76770D 76770B 76770E 76843A 76843B 76853C 76853 76853B
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. F6AZ-7H111A N.L. F6AZ-7E085A D0AZ-7E085A F0SZ-7E085A
1 1 1 1 1 1 1 1 1 1 1
80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 93-Up 92-Up
76874 A76874A S76874A 76876E 76878EA 76878EB 76878EC 76878ED 76555-4 76883B 76897
11501326 K010 76554RK C8AZ-7D483A F3AZ-7D483A F3AZ-7D483B F3AZ-7D483C F3AZ-7D483D 76811-01K 3L3Z-7D483AA F2VY-7384B
GOVERNORS 680H 681H
Governor, w/ Weight (AOD) ..................................................................................... Spring, Governor (AOD) .......................................................................................... VALVE BODIES
740H 740H 740H 740H 740H 740H 740H 740H
Valve Body (Premium) AOD (w/ 4th Accum.)........................................................... Valve Body (Premium) AOD (No 4th Accum.) .......................................................... Valve Body (Premium) Cast F2................................................................................ Valve Body (Premium) Cast F3................................................................................ Valve Body (Premium) Cast F6 (w/ 2-3 Accum Plate) (Wired Harness) .................. Valve Body (Premium) Cast F6 (w/ 2-3 Accum Plate) (Solid Harness).................... Valve Body (Premium) 4R70W, 4R75W (No 2-3 Accum Plate) ............................... Valve Body (Premium) 4R70W, 4R75W (Soft Wire Solenoids) ............................... VALVE BODY COMPONENTS
747 748 741D 741D 741D 741D
Valve Body Separator Plate (4R70, 4R75E) (Superior) ........................................... Valve Body Separator Plate Protector (4R70, 4R75E) (Sonnax) ............................. Check Ball, Valve Body (1/4”) .................................................................................. Check Ball, Valve Body (5/16”) ................................................................................ Valve Kit, Pressure Regulator (AODE, 4R70W) (Steel) ........................................... Valve, Shift (Bore Sealing Tool) (AOD) .................................................................... CASES & HOUSINGS
760H 760H I 760H D760H R760H O760H F I 765H 765H 765H 765H 770H 770H 770H 770H 770H 770H 843 843 853F 853F 853F
Case (AOD) (Small Cooler Line Fittings) 11/16” ..................................................... Case (AOD) (Large .750” Cooler Line Fittings)........................................................ Case (AODE) (3 Bolt Starter) (Large VB Pin Holes, 1.10” Wide Linkage) ............... Case (AODE) (3 Bolt Starter) (Small VB Pin Holes, 1.10” Wide Linkage) ............... Case (4R75W) (3 Bolt Starter) (1.10” Wide Linkage) .............................................. Case (4R75W) (2 Bolt Starter) (1.10” Wide Linkage) .............................................. Pan (AODE) (2wd) ................................................................................................... Pan (AODE) (2wd) (1.5 Extra Quarts) (Mag-Hytec)................................................. Pan (AODE) (4wd) ................................................................................................... Pan (AODE) (4wd) (8 Quarts Total Capacity) (Mag-Hytec) ..................................... Extension Housing (2wd) (10.500” Long) (Small Seal) ............................................ Extension Housing (2wd) (10.500” Long) (Large Seal)............................................ Extension Housing (2wd) (11.500” Long) (Small Seal) ............................................ Extension Housing (2wd) (11.500” Long) (Large Seal) ............................................ Extension Housing (4wd) (w/ 2 Threaded Bosses For Shifter) ................................ Extension Housing (4wd) (2 Boss) (Cast 3L3P-7A040AB) (4R75W)....................... Bracket, EPC Solenoid Bracket (AODE).............. ............... ............... ................ ...... Bracket, EPC Solenoid Bracket (AODE).................................................................. Cushion, Forward Clutch (.074” Waved) 4R70W, 4R75W ....................................... Cushion, Forward Clutch (w/ Cast Iron Drum) ......................................................... Cushion, Forward Clutch (w/ Stamped Steel Drum) ................................................ SNAP RINGS
874E 874E 874E 876B 878G 878G 878G 878G 878G 883C 897
266
Intermediate Sprag Retainer to Reverse Drum........................................................ Intermediate Sprag Retainer to Reverse Drum (Spiral Update) (Superior) ............. Intermediate Sprag Retainer to Reverse Drum (Spiral Update) (Sonnax)............... Forward & Reverse Clutch .106” ............................................................................. Direct Clutch .052” .................................................................................................. Direct Clutch .066” .................................................................................................. Direct Clutch .080” .................................................................................................. Direct Clutch .094” .................................................................................................. Spiral Snap Ring for Direct Drum Shaft ................................................................... Center Support to Case (4R75E, 4R75W)............................................................... Overdrive Servo .............. ................ ............... ............... ................ ............... ............
FORD AOD, AODE, 4R70 SERIES ILL.
QTY.
YEAR
PART No.
REF. No.
MISCELLANEOUS COMPONENTS 900H 902H 902H 902H 902H 902H 903 912H 912H 912H 914H 926 926 926 926 927 927 929 930 930 926 926 926 926 931 932 932 926 926 926 926 962A 966B 975D 976B 976B 996 996 Cable
Servo Assembly, Overdrive (V-6) (w/ Letter A) (AOD) ............................................. Piston, Overdrive Servo (Super Hold) (Sonnax) (AOD)........................................... Piston, Overdrive Servo (Super Servo) (Superior) (AOD) ....................................... Piston, Overdrive Servo (Super Servo) (Superior) (AODE, 4R70W) ....................... Piston, Overdrive Servo 2.680” OD (1 Piece Bonded) (AODE) ............................... Piston, Overdrive Servo 2.500” OD (Bonded) (AODE) ............................................ Pin, Overdrive Servo (Adjustable) (Exc. AOD)......................................................... Piston, Low/ Reverse Servo (1-Groove) ................................................................. Piston, Low/ Reverse Servo (2-Groove) ................................................................. Piston, Low/ Reverse Servo (3-Groove) ................................................................. Cover, Low/ Reverse Servo .................................................................................... Spring Kit, 2-3 Accum (Designed not to Coil Bind) (Pkg of 3) (Superior)................. Spring, 1-2 Accumulator (Pink) ................................................................................ Spring, 1-2 Accumulator (White) .............................................................................. Spring, 1-2 Accumulator (Purple) ............................................................................. Piston, 1-2 Accumulator (Bonded) ........................................................................... Piston & Sleeve Kit, 1-2 Accumulator (AODE, 4R70W) (req T-76890-TL)............... Cover, 1-2 Accumulator (Bonded) (AODE) .............................................................. Accumulator Assembly, 2-3 Accumulator (AOD)...................................................... Accumulator Assembly, 2-3 Accumulator (AODE) ................................................... Spring Kit, 2-3 Accumulator (Designed not to Coil Bind) (Pkg of 3) ......................... Spring, 2-3 Accumulator (Pink) (1.075” Wide) ......................................................... Spring, 2-3 Accumulator (White) (1.075” Wide) ....................................................... Spring, 2-3 Accumulator (Purple) (1.075” Wide) ...................................................... Spring, 2-3 Accumulator (0.835” Wide) .................................................................... Piston, 2-3 Accumulator (AOD)................................................................................ Piston, 2-3 Accumulator (AODE) (Bonded) (Retros 83-Up)..................................... Spring Kit, 3-4 Accumulator (Designed not to Coil Bind) (Pkg of 3) ......................... Spring, 3-4 Accumulator (Pink) ................................................................................ Spring, 3-4 Accumulator (White) .............................................................................. Spring, 3-4 Accumulator (Purple) .............. ................ ............... ............... ................ . Piston, Intermediate Clutch (Bonded) (4R70W, 4R75W)......................................... Piston, Reverse Clutch (For Stamped Steel Drum) ................................................. Retainer w/ Spring, Direct Clutch Return ................................................................ Spring, Reverse Clutch Return ............................................................................... Spring, Intermediate Cushion (4R70) ...................................................................... Fitting, Cooler Push-In 20mm 3/8” Line (Teckpak)................................................... Fitting, Cooler Push-In 18mm 5/16” Line (Teckpak)................................................. Detent Cable (AOD) (Truck, SUV Only)...................................................................
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
80-93 80-93 80-93 93-98 92-Up 93-Up 92-Up 80-Up 80-Up 80-Up 80-Up 92-Up 92-Up 92-Up 92-Up 92-Up 92-Up 94-Up 80-93 92-Up 92-Up 92-Up 92-Up 92-Up 92-Up 80-93 92-Up 92-Up 92-Up 92-Up 92-Up 04-Up 90-Up 80-Up 80-Up 04-Up 80-Up 80-Up 80-93
76900B S76890-17KP A76902S A76902SA 76902E 76902EA 76903 76912 76912A 76912B 76914 A76926K 76926A 76926B 76926E 76927B 76927K 76929A 76930 76930E A76926K 76926A 76926B 76926E 76931A 76932 76932EA A76926K 76926A 76926B 76926E 76962A 76966E 76975 76976 76976A T56996 T76996 T76450
N.L. 76890-17KP K011 K085 F2VY-7H188A F7AZ-7H188AA K0102 E0AZ-7D189A E0AZ-7D189B E0AZ-7D189C E0AZ-7D036A N.L. F4UZ-7F284A F7AZ-7F284AA F3LY-7F284A F7AP-7F249AA 76890-01K F4AZ-7F247A N.L. F3LY-7F284A N.L. F4UZ-7F284A F7AZ-7F284AA F3LY-7F284A E0AZ-7F285A E0AZ-7F251A F7AZ-7H292AA N.L. F4UZ-7F284A F7AZ-7F284AA F3LY-7F284A 3L3Z-7E005AA F2TZ-7D402A E5AZ-7F235A E0AZ-7B070A 3L3Z-7B070AA N.L. E6VY-7D273A N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
80-Up 80-Up 80-93 80-Up 80-93 92-Up 80-93 80-Up 80-Up 83-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up
T-2802-A T-1695-SLE T-1695-SL T-9210-SL T-9214 T-9215 T760 T-1695 T-0450 T-1890 T-2416 T-1643 T-1602 T-1601 T-1641 T-0442 T-1624 T-1625 T-1628 T-1630 T-1600-K T-1626 T-1627 T-0160-A T-1619 T-1634
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
I F O R D I
TOOLS N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
Adjustment Tool, Transmission Range Sensor .............. ............... ................ .......... Bore Repair Sleeve, Case (1.50” Long) (AODE, 4R70W) (req T-1695) .................. Bore Repair Sleeve, Case (2.00” Long) (AOD) (req T-1695)................................... Bore Tool, Servo Sleeve ............... ............... ................ ............... ............... .............. Bore Tool, Servo Use with T-9210-SL Sleeve (AOD) .............. ................ ............... .. Bore Tool, Servo Use with T-9210-SL Sleeve (AODE, 4R70W, 4R75W) ................ . Boring Tool, For Sealing Shift Valve (AOD).............................................................. Boring Tool, Tool...................... ................ ............... ................ ............... ............... .... Checking Tool, Converter End Play ............... ................ ............... ............... ........... Disconnect Tool, Trans. Cooler Line & Fuel Line Also 1982 Lincoln Overdrive ....... Disconnect Tool, Transmission Cooler Line ............................................................ Gauge Bar, End Play & Clearance Gauge Bar ....................................................... Gauge Block, Throttle Valve Cable ......................................................................... Gauge, Throttle Valve Cable ................ ............... ................ ............... ............... ...... Guide Pin, Valve Body .............. ................ ............... ............... ................ ............... . Holding Fixture, Converter Clutch ........................................................................... Installer & Protector, Direct Clutch, Inner ................................................................ Installer & Protector, Direct Clutch, Inner ................................................................ Installer & Protector, Direct Clutch, Inner ................................................................ Installer & Protector, Forward Clutch, Outer ........................................................... Installer & Protector, Lip Seal 7 Piece Kit (Incl T-1624 to T-1630) ........................... Installer & Protector, Reverse Clutch, Outer ........................................................... Installer & Protector, Reverse Clutch, Outer ........................................................... Installer & Remover, Extension Housing Bushing, 1.500” Universal ....................... Installer & Remover, Overdrive & Low-Reverse Servo Piston ................................ Installer & Remover, Overdrive & Low-Reverse Servo Piston ................................
267
FORD AOD, AODE, 4R70 SERIES ILL.
QTY.
YEAR
PART No.
REF. No.
TOOLS (Cont.) N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
I VOL. D AOD R AOD O AOD F I AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD AOD
268
Installer & Resizer, Input Shaft Teon Sealing Ring ................................................ Installer, Clutch Guide ............................................................................................. Installer, Direct Drive Solid Sealing Ring Complete Set........................................... Installer, Extension Housing Seal Ford Specic ...................................................... Installer, Extension Housing Seal Universal ............................................................ Installer, Front Pump Seal Metal.............................................................................. Installer, Front Pump Seal Plastic ............................................................................ Installer, Fwd Teon Seal Installer (4R70E/W, 4R75E/W) ....................................... Installer, Manual Lever Oil Seal .............................................................................. Installer, Oil Pump Bushing ..................................................................................... Installer, Output Shaft Seal .............. ............... ................ ............... ............... .......... Installer, Rear Case Bushing .................................................................................. Linkage Pin Tool Replacement Pins (.125”) ............................................................. One Way Clutch Tool ................ ............... ................ ............... ............... ................ .. Protector, Clutch Piston Lip Seal ............................................................................ Protector, Intermediate Clutch Piston Lip Seal ....................................................... Remover, Front Pump Universal ............... ............... ................ ............... ............... .. Remover, Oil Seal Universal ................ ............... ................ ............... ............... ....... Remover, Shift Linkage Pin .............. ................ ............... ............... ................ ......... Selector, Servo Piston .............. ................ ............... ............... ................ ............... .. Setting Gauge, Selector Lever Position Sensor ...................................................... Slide Hammer Adapter, 3/8” To 10mm For older slide hammers with 3/8” ends. ..... Slide Hammer Set, Both 3/8” & 10mm Ends Stainless Steel Shaft ......................... Spring Compressor, Clutch Drum ............... ............... ................ ............... .............. Spring Compressor, Clutch Drum Spring with Quick Lock Universal....................... Spring Compressor, Ring Kit For T-0157 Universal ................................................. Transmission Holding Fixture, Sold Without Base Use Base T-0156-BB ................ Transmission Holding Fixture, With Base ............................................................... Valve Body Air Test Plate ................ ............... ................ ............... ............... ............
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
SONNAX PRODUCTS
PAGE ILL.
1-2 Accumulator Piston (Bonded) ............................................................................ N.I. 1-2 Accumulator Spring (10 per bag) ....................................................................... N.I. 1-2 Capacity Modulator Valve Kit O.S. (req T-76991-TL)......................................... N.I. 2-3 Accumulator Piston & Sleeve Kit ....................................................................... N.I. 2-3 Accumulator Piston (Bonded) ............................................................................ N.I. Boost Valve & Sleeve Kit (OEM Ratio, “Factory” Style) ........................................... N.I. Boost Valve & Sleeve Kit (OEM Ratio, Includes O-Rings)....................................... N.I. Boost Valve & Sleeve Kit (Large Ratio, Factory Style) ............................................ N.I. Bushing, Pump (Finish-in place) (Machining Required)........................................... N.I. End Plug Kit (O-Ringed) (Large).............................................................................. N.I. End Plug Kit (O-Ringed) (Medium) .......................................................................... N.I. End Plug Kit (O-Ringed) (Small) .............................................................................. N.I. End Plug Kit, Governor Circuit (to Mid 1983)........................................................... N.I. End Plug Kit, Governor Circuit (Mid 1983-Up) ......................................................... N.I. Intermediate Sprag Retainer to Reverse Drum (Spiral Update) (Sonnax)............... N.I. Low Radius Relief Valve (10 per bag)...................................................................... N.I. Overdrive Servo Pin (Includes Washer & O-Rings) ................................................. N.I. Servo Pin Bore Sleeve (req T-S-76890-TL24 & T-SERVO-FIX) .............................. N.I. Servo Spring ............................................................................................................ N.I. Servo Kit, Super Hold (Purple Anodized Cover) ...................................................... N.I. Servo Kit, Super Hold Replacement Pin Kit for S76890-17KP ................................ N.I. Servo Kit, Super Hold Replacement Seal Kit for S76890-17KP .............................. N.I. Shift Lever Case Bore Repair Sleeve (req T-56361-TL) .......................................... N.I. Spiral Snap Ring (For Direct Drive Shaft) (5 Per Bag)............................................. N.I. Throttle Valve Plug & Sleeve Kit (Factory Style) ...................................................... N.I. Throttle Valve Plug & Sleeve Kit (Includes O-Rings) ............................................... N.I. TV Cable Corrector (5 per bag) ............................................................................... N.I. TV Cable Corrector Bracket (For Use w/ Edelbrock/Carter Carburetors) ................ N.I. TV Cable Corrector Bracket Kit (For Use w/ Holley Carburetors)............................ N.I. TV Cable Bracket Kit (Use w/ S74451H to duplicate OE Travel) (Holley Carbs) ..... N.I. TV Control Valve & Plunger Valve Kit O.S. (req T-76970-TL) .................................. N.I.
80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 93-Up 80-Up 80-Up 80-Up 80-Up 85-95 80-Up 80-Up 80-Up 80-Up 80-Up 85-95 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up 80-Up
N.I. N.I. 2 N.I. N.I. 5 5 5 N.I. 6 7 8 3 4 N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. 1 1 N.I. N.I. N.I. N.I. N.I.
T-2142 T-0431 T-1618 T-0428 T-0131 T-0136 T-0132 T-0545 T-0438 T-0446 T-2408 T-1665 T-9183-2 T-0441 T-1613 T-1629 T-0033 T-0436 T-9183 T-1633 T-2327 T-0154-B T-0154-HDT T-0158-HD T-0157 T-0157-K T-0156-AF T-0156-A T-1617-A PART NO. S76927B S76741E-3 S76741DK A76932BK S76932EA 76741FA 76741F 76741FB S36034EX S76741-6KL S76741-6KM S76741-6KS S76741-6AK S76741-6BK S76874A S76741A-1 S76903G S76890-24K S76901 S76890-17KP S76903K ORMK-46 S56069 S76555-4 S76741BK S76741BK S74451E S74451G S74451H S74451HB S76741NK
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. SONNAX NO. 76927B-01 76948-08 76991-01K 76890-21K 76836A 76990-03K 76990K 76990-04K 36002-01 76999-LRG 76999-MED 76999-SML 76999-04K 76999-05K 76554RK 10000-01K 76833 76890-24K 76831-SP 76890-17KP 76890-15K 76890-17SK 56361-01K 76811-01K 76989-03K 76989K AS1-01K AS3-03K AS4-04K AS6-01 76970-02K
FORD AOD, AODE, 4R70 SERIES ILL.
VOL. AODE AODE AODE AODE AODE AODE AODE AODE AODE AODE AODE AODE AODE AODE AODE AODE AODE
AODE
AODE AODE AODE AODE AODE AODE AODE
QTY.
SONNAX PRODUCTS
YEAR
PAGE ILL.
1-2 Accumulator Sleeve Kit (All) (76890-TL* Recommended)................................. 2-3 Accumulator Piston & Sleeve Kit (All) ................................................................ 2-3 Accumulator Piston (Bonded) (All)..................................................................... Boost Valve & Sleeve (Progressive Line Pressure Increase) .................................. Bushing, Pump (Finish-in place) (Machining Required) (All) ................................... Bypass Clutch Control Sleeve & Plunger Valve Kit (All) .......................................... Bypass Clutch Control Valve O.S. (All) (req T-76948-TL6) ...................................... Drum, AODE, 4R70, 4R75, Fwd, 92-Up, Forged One-Piece, HD ............................ Elevated Pressure Regulator Spring & Valve Kit (1996-Up) (All)............................. Elevated Pressure Regulator Spring (1991-95) (5 per bag) (AODE, 4R70W) ......... Intermediate Sprag Retainer to Reverse Drum (Spiral Update) (Sonnax) ............... Main Pressure Regulator Valve (1991-95) (AODE, 4R70W) ................................... Main Pressure Regulator Valve (1996-Up) (All) ....................................................... Overdrive Servo Pin (Includes Washer & O-Rings) (All) .......................................... Overdrive Servo Regulator Valve Kit (2001-Up) (4R70W, 4R75W) ......................... Pressure Regulator Boost Valve & Sleeve Kit (All) .................................................. Pressure Regulator Valve & Boost Kit O.S. (1991-95) (AODE, 4R70W) ................. (req T-F-76890-TL or T-76890-TL4, T-VB-FIX) ................................................... (T-76890-BST Bore Sizing Tool is Recommended) ............................................ Pressure Regulator Valve & Boost Kit O.S. (1996-Up) (All)..................................... (req T-F-76890-TL or T-76890-TL4, T-VB-FIX) ................................................... (T-76890-BST Bore Sizing Tool is Recommended) ............................................ Servo Pin Bore Sleeve (All) (req T-S-76890-TL24 & T-SERVO-FIX) ....................... Shift Lever Case Bore Repair Sleeve (All) (req T-56361-TL)................................... Solenoid Regulator Valve Kit (All) (76948-BST2* Recommended).......................... Stator Support Sleeve (Machining Required) (All) ................................................... Sure Cure Kit (1996-Up) (All)................................................................................... Sure Cure Kit (to 1995) (AODE, 4R70W) ................................................................ Valve Body Retainer Plate (2001-Up) (4R70W, 4R75W) ......................................... Notes
PART No.
PART NO.
REF. No.
SONNAX NO.
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. 1 N.I. 2 N.I. N.I. N.I. 6 N.I. 5 N.I. N.I. N.I. 3 N.I. 3 N.I. N.I. N.I. 9 N.I. 7 N.I. 4
S76927K 76890-01K A76932BK 76890-21K S76932EA 76836A S76507F 4R70W-LB1 S36034EX 36002-01 S76741AK 76948-04K S76741H-1K 76948-31 S76554D 76654-01K S76741PAK 76948-12K S76741P-3 76948-06 S76874A 76554RK S76741P-1 76948-01 S76741PA-1 76948-09 S76903 76833E S76741G 76948-29K S76741PK 76948-02K S76741PBK 76948-16K
N.I.
S76741PCK
4
N.I. N.I. N.I. N.I. N.I. 8 N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
76948-17K
S76890-24K 76890-24K S56069 56361-01K S76741HK 76948-14K S76507S 76204-01 S76174A SC-AODE-1 S76174 SC-AODE 76748 76507F-01K
I F O R D I
269
FORD AXOD, AXODE, AX4S A
B
I D R C O F I
D
86 270
© 2014 Transtar Industries, Inc. No part of this work, inclu ding but not limited to the Part Numbers, may be rep roduced or transmitted in any form or by an y means, electronic or mech anical, including pho tocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
FORD AXOD, AXODE, AX4S
E
F
G
I F O R D I
H
86 271
FORD AXOD, AXODE, AX4S VALVE BODY GUIDE
Part
Year
Trans.
A
P86740-6
1991
AX0DE
w/on-off lockup (1), 1991 = square lockup exc. Lincoln (round)
B
P86740-1 P86740-7
93-98 1992
AX4S AX4S
w/PWM lock-up (white connector) (1) F4 casting # (2) w/PWM lock-up (1)
C
P86740-4
97-98
AX4S
w/PWM lock-up blue connector (1) F4 casting # (2)
D
P86740-5
98-Up
AX4S
w/XF/YF casting # (2) w/PWM lock-up blue connector (1)
2
A
2
B
1
2
C
D
1
1
1
I D R O F I 8 10
9
4 11 3
6
5
2 7 1 2 1
272
©2014 Sonnax Industries, Inc. Artwork used by permission.
FORD AXOD, AXODE, AX4S
86300
86300GW
86010 .250" ORANGE SEAL
ILL.
86010E .490" ORANGE SEAL QTY.
YEAR
86010H .420" GREEN SEAL PART No.
REF. No.
DELUXE KITS (SUPER KITS) 008 008 008 008 008 008 008 008 008 008
AXOD (Cork) ............................................................................................................ AXOD (Fiber) ........................................................................................................... AXOD (Cork) ............... ................ ............... ............... ................ ............... ................ AXOD (Fiber) ........................................................................................................... AXODE (AX4S) (w/out Pistons) (Cork) .................................................................... AXODE (AX4S) (w/out Pistons) (Fiber) ................................................................... AXODE (AX4S) (w/out Pistons) (3.0L) (Cork).......................................................... AXODE (AX4S) (w/out Pistons) (3.0L) (Fiber) ......................................................... AXODE (AX4S) (w/out Pistons) (3.0L) (Bonded Pan Gasket) ................................. AXODE (AX4S) (w/out Pistons) (3.0L) (Fiber) .........................................................
1 1 1 1 1 1 1 1 1 1
86-87 86-87 88-90 88-90 1991 1991 92-98 92-98 99-03 99-03
86008 86008F 86008A 86008AF 86008EN 86008ENF 86008EAN 86008EANF 86008EBNW 86008EBNF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
86-90 86007 86-90 86007F 1991 86007EN 1991 86007ENF 92-98 86007EAN 92-98 86007EANF 99-03 86007EBNW 99-03 86007EBNF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1
86-87 86-87 88-90 88-90 1991 1991 92-98 92-98 99-03 99-03 96-98 96-98 99-03 99-03
86006 86006F 86006A 86006AF 86006EN 86006ENF 86006EAN 86006EANF 86006EBNW 86006EBNF 86006EDP 86006EDPF 86006ECPW 86006ECPF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1
86-90 86004 86-90 86004F 1991 86004EN 1991 86004ENF 92-98 86004EAN 92-98 86004EANF 99-03 86004EBNW 99-03 86004EBNF 96-98 86004EDP 96-98 86004EDPF 99-03 86004ECPW 99-03 86004ECPF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
COMPLIANCE KITS (CALIFORNIA KITS) 007 007 007 007 007 007 007 007
AXOD (Cork) ............................................................................................................ AXOD (Fiber) ........................................................................................................... AXODE (AX4S) (w/out Pistons) (Cork) .................................................................... AXODE (AX4S) (w/out Pistons) (Fiber) ................................................................... AXODE (AX4S) (w/out Pistons) (3.0L) (Cork).......................................................... AXODE (AX4S) (w/out Pistons) (3.0L) (Fiber) ......................................................... AXODE (AX4S) (w/out Pistons) (3.0L) (Bonded Pan Gasket) ................................. AXODE (AX4S) (w/out Pistons) (3.0L) (Fiber) .........................................................
1 1 1 1 1 1 1 1
MASTER OVERHAUL KITS (WITH STEELS) 006 006 006 006 006 006 006 006 006 006 006 006 006 006
AXOD (Cork) ............................................................................................................ AXOD (Fiber) ........................................................................................................... AXOD (Cork) ............... ................ ............... ................ ............... ................ ............... AXOD (Fiber) ........................................................................................................... AXODE (AX4S) (w/out Pistons) (Cork) .................................................................... AXODE (AX4S) (w/out Pistons) (Fiber) ................................................................... AXODE (AX4S) (w/out Pistons) (3.0L) (Cork).......................................................... AXODE (AX4S) (w/out Pistons) (3.0L) (Fiber) ......................................................... AXODE (AX4S) (w/out Pistons) (3.0L) (Bonded Pan Gasket) ................................. AXODE (AX4S) (w/out Pistons) (3.0L) (Fiber) ......................................................... AXODE (AX4S) (w/ Pistons) (3.8L Windstar) (Cork)................................................ AXODE (AX4S) (w/ Pistons) (3.8L Windstar) (Fiber) ............................................... AXODE (AX4S) (w/ Pistons) (3.8L Windstar) (Bonded Pan Gasket) ....................... AXODE (AX4S) (w/ Pistons) (3.8L Windstar) (Fiber) ...............................................
I F O R D I
LESS STEEL KITS 004 004 004 004 004 004 004 004 004 004 004 004
AXOD (Cork) ............................................................................................................ AXOD (Fiber) ........................................................................................................... AXODE (AX4S) (w/out Pistons) (Cork) .................................................................... AXODE (AX4S) (w/out Pistons) (Fiber) ................................................................... AXODE (AX4S) (w/out Pistons) (3.0L) (Cork).......................................................... AXODE (AX4S) (w/out Pistons) (3.0L) (Fiber) ......................................................... AXODE (AX4S) (w/out Pistons) (3.0L) (Bonded Pan Gasket) ................................. AXODE (AX4S) (w/out Pistons) (3.0L) (Fiber) ......................................................... AXODE (AX4S) (w/ Pistons) (3.8L Windstar) (Cork)................................................ AXODE (AX4S) (w/ Pistons) (3.8L Windstar) (Fiber) ............................................... AXODE (AX4S) (w/ Pistons) (3.8L Windstar) (Bonded Pan Gasket) ....................... AXODE (AX4S) (w/ Pistons) (3.8L Windstar) (Fiber) ...............................................
273
FORD AXOD, AXODE, AX4S ILL.
QTY.
YEAR
PART No.
REF. No.
OVERHAUL KITS (W/ RINGS & SEALS) 002 002 002 002 002 002
AXOD (Cork) ............................................................................................................ AXOD (Fiber) ........................................................................................................... AXODE (AX4S) (w/out Pistons**) (Cork) ................................................................. AXODE (AX4S) (w/out Pistons**) (Fiber)................................................................. AXODE (AX4S) (w/out Pistons**) (3.0L) (Bonded Pan Gasket) .............................. AXODE (AX4S) (w/out Pistons**) (3.0L) (Fiber) ...................................................... (**) For Kits w/ Pistons, replace the N with a P - for example 86002EP .............
1 1 1 1 1 1 1
86-90 86-90 91-98 91-98 99-03 99-03 99-03
86002 86002F 86002EN 86002ENF 86002EBNW 86002EBNF 86002EBNF
N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1
86-95 86-95 93-95 93-95 96-03
86011 86011F 86011E 86011EF 86011GW
N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1
86-95 93-95 96-03 86-03 86-03
86010 86010E 86010H 86016 86017
E6DZ-7A098A F3DP7G186AB F6DZ-7A098A E6DZ-7G308A E9DZ-7H162A
1 1 1 1
86-03 86-95 95-97 98-03
86020 86026 86026G 86026GA
E6DZ-7F196A F4DZ-7D034A F4DP7D034AB F88P-7D034AA
1 1 1 1-2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
86-93 94-03 86-03 86-03 86-03 86-03 86-03 86-03 94-03 94-03 86-03 86-03 86-92 93-03 86-03 86-03 86-91 87-03 86-03 86-03 86-03 86-03 86-03 86-03 86-91 92-03 86-03 86-03 86-03
86030 86030A 86031 64047 86038 86038B 86038X 86044 86044A 86044AX 86045 86046 86051 86051A 86051B 86052 86053 86241 86053B 86053S 86053BK 86056 86058 86060B 86061 86061B 86064 86209B 86209C
N.L. N.L. E6SP7N805AB 8631903 E8DP7G210AA N.L. N.L. E6SP7G138AB F3SP-7G13AA N.L. E6SP7G170AA E6SP7G123AA E6SP7F209AA N.L. N.L. N.L. E6SP7G220AA N.L. N.L. N.L. N.L. E6SP7G344AA E6SP-7B375A E7DP7A132AA E6SP7D065AA N.L. E6SP7E110AA N.L. XF2Z-7G184AA
86-03 86-03 86-03 86-03
86070 86074 86076 86079
E6DZ-7F401A E6DZ-7F337A E6DZ-1177A F1DZ-7N089A
FILTER KITS 011 011 011 011 011
Filter Kit, w/ .250” Orange Lip Seal (Cork) ............................................................... Filter Kit, w/ .250” Orange Lip Seal (Fiber) .............................................................. Filter Kit, w/ .490” Orange Lip Seal (Taurus SHO) (Cork) ........................................ Filter Kit, w/ .490” Orange Lip Seal (Taurus SHO) (Fiber) ....................................... Filter Kit, w/ .420” Green Lip Seal (Bonded Pan Gasket) ........................................ FILTERS
010H 010H 010H 016H 017H
Filter, w/ .250” Orange Lip Seal ............................................................................... Filter, w/ .490” Orange Lip Seal (Taurus SHO) ........................................................ Filter, w/ .420” Green Lip Seal ................................................................................. Screen, By-Pass Solenoid ....................................................................................... Low/ Intermediate Circuit ......................................................................................... BANDS
020B 026D 026D 026D
Overdrive (For Band Guide Order 86915) ............................................................... Low/ Intermediate (1-2) (Exc. below) ....................................................................... Low/ Intermediate (1-2) Mercon Required ............................................................... Low/ Intermediate (1-2) Mercon 5 Required ............................................................ BUSHINGS
030
I 030 D031H R032E O038B F I 038B 038B 044F 044F 044F 045E 046C 051C 051C 051C 052 053D 053D 053D 053D N.I. 056H 058D 060D 061D 061D 064H 209A 209A
Bushing Kit ............................................................................................................... Bushing Kit .............. ............... ................ ............... ............... ................ ............... ..... Converter Hub.......................................................................................................... Converter Reactor.................................................................................................... Overdrive Drum (Bronze w/ 6 Slots) ........................................................................ Overdrive Drum (Babbit) .......................................................................................... Overdrive Drum (Solid Bronze) (Use Loctite Bearing Mount) .................................. Inner Sprag Race (.500” Wide) ................................................................................ Inner Sprag Race (.655” Wide) ................................................................................ Inner Sprag Race (.655” Wide) (Solid Bronze) ........................................................ Driven Sprocket Support.......................................................................................... Direct/Intermediate Clutch Drum.............................................................................. Sun Shell (1.582” OD).............................................................................................. Sun Shell (1.613” OD)............... ................ ............... ................ ............... ................ . Sun Shell (Replaces Bearing # 86241) (After Market)............................................. Front Planet External (Sun Gear) ............................................................................ Front Planet ............................................................................................................. Bearing, Front Planet (Captured)............................................................................. Replaces Bearing In Front Planet (After Market) ..................................................... Sleeve, Aluminum Lube Sleeve (Between Front Planet & 4th Clutch Hub) ............. Bushing & Sleeve Kit (Bushing # 86053B & 86053S) .............................................. Final Drive Sun Gear ............................................................................................... Rear Planet .............................................................................................................. Final Drive Sun Gear Support .842” Wide ............................................................... Rear Drum w/ Sun Gear (1.974” OD) ...................................................................... Rear Drum w/ Sun Gear (2.004” OD) ...................................................................... Rear Case, Final Drive Output Support ................................................................... Replaces Pump Needle Bearing .............................................................................. Bearing, Pump Shaft Support .................................................................................. METAL CLAD SEALS
070H 074 076A,H 079
274
Front......................................................................................................................... Main Control Shaft ................................................................................................... Axle (Both) ............... ................ ............... ............... ................ ............... ................ ... Pump Drive ..............................................................................................................
1 1 2 1
FORD AXOD, AXODE, AX4S ILL.
QTY.
YEAR
PART No.
REF. No.
FRICTION PLATES 104C 104C 104C 106F 106F 106F 108B 108B 110G
Intermediate ............................................................................................................. 4-5 Intermediate (Hi-Energy) (use w/ Kolene Steels) (Use 86106A) ............................. 4-5 Intermediate (Hi-Energy) (use w/ Non Kolene Steels) 2nd Design.......................... 4-5 Direct........................................................................................................................ 4-5 Direct (Hi-Energy) (use w/ Kolene Steels) ............................................................... 4-5 Direct (Hi-Energy) 2nd Design (use w/ Non Kolene Steels) 2nd Design ................. 4-5 Forward (52T) ............... ............... ................ ............... ............... ................ .............. 4 Forward (57T) ............... ............... ................ ............... ............... ................ .............. 4 Reverse .............. ................ ............... ............... ................ ............... ................ ......... 4
86-03 95-98 99-03 86-95 96-98 99-03 86-E91 L91-03 86-03
86106 86106H 86106A 86106 86106H 86106A 86108 86108A 86110
E8DP7B164BA XF2Z-7B164CA XF2Z-7B164CA E8DP7B164BA XF2Z-7B164CA XF2Z-7B164CA E6SP7E311AB F3DP7E311AC E6SP7E312AB
5 5 4 4 4 1 1 1 4-5 4-5 4 4 4 1 1 4 1 1 1 1 1
86-87 88-03 88-03 86-03 97-03 86-03 90-03 88-03 86-03 86-03 86-E91 L91-03 L91-03 90-91 92-03 86-03 86-03 86-E89 L89-90 1991 92-03
86126A 86126 86126B 86126C 86126H 86125A 86125E 86125D 86126 86126B 86126 86128 86128K 86129B 86129H 86130 86854 86139 86139A 86139A 86139EA
E6DZ-7B442B E6DZ-7B442A XF2Z-7B442AA F7DZ-7B442BA F7DZ-7B442BA E8DZ-7E085A F5OZ-7E085BA E8DZ-7B437A E6DZ-7B442A XF2Z-7B442AA E6DZ-7B442A XF1Z-7B442BA N.L. F0DZ-7E085A F2DZ-7E085A XF1Z-7B442AA E6DZ-7E085A N.L. N.L. N.L. N.L.
1 1 1 1 1 1
86-91 86-91 93-03 92-03 92-03 86-03
86144 86144A 86146H 86148HA 86148HC 86150
E8DZ-7B066A E6DZ-7B066B F5DZ-7B066A 6F1Z-7B066A F2DZ-7B066A E6DZ-7B066D
1 1 1 1 1 1 1 1 1
86-92 91-03 96-03 86-03 86-03 91-99 86-90 91-03 91-03
T86165 T86165E T86167E S86165 S86165B S86165E S86165SC S86174 A86165E
SK® AXOD SK® AXODE SK®AXODEJR K-AXOD KAXOD-L K-AXOD-E K006 SC-AXODE RT-AX4S
1 1 2 2 5 5
86-03 86-03 86-03 86-03 86-03 86-03
86175T 86176 86177AT 86177BT 86179 86179T
N.L. E6DZ-7G281A E6DZ-7G093A E6DZ-7G092A E6DZ-7D019A N.L.
1 1 1 1 1 1
86-03 86200 86-03 86214 86-03 86214A 86-03 86214B 86-03 86214C 86-03 86219
STEEL PLATES 124C 124C 124C 124C 124C 125C 125C 125C 126F 126F 124C 128B 128B 129B 129B 130G 854G 139 139 139 139
Intermediate .090” (34T) .......................................................................................... Intermediate .070” (34T) .......................................................................................... Intermediate .070” (34T) (Kolene)............................................................................ Intermediate .095” (32T) .......................................................................................... Intermediate .095” (32T) (Kolene)............................................................................ Steel Cushion, Intermediate (20T, .067”) ................................................................. Steel Cushion, Intermediate (8T, .071”) ................................................................... Spacer, Intermediate (.117”) (21T) (Flat) ................................................................. Direct .070” (34T) ..................................................................................................... Direct .070” (34T) (Kolene) ...................................................................................... Forward (4.710” ID).................................................................................................. Forward (4.940” ID).................................................................................................. Forward (4.940” ID) (Kolene) ................................................................................... Steel Cushion, Forward (.073”) 4.730” ID ................................................................ Steel Cushion, Forward (.083”) 4.930” ID ................................................................ Reverse.................................................................................................................... Reverse Cushion ..................................................................................................... Steel Module, AXOD ................................................................................................ Steel Module, AXOD ................ ............... ................ ............... ............... ................ ... Steel Module, AXODE (AX4S) ................................................................................. Steel Module, AXODE (AX4S) ................................................................................. PRESSURE PLATES
144C 144C 146F 148B 148B 150G
Intermediate (.125”) ................................................................................................. Intermediate (.203”) (w/ Hump)................................................................................ Direct (.130”) ............................................................................................................ Forward (.170”) (4.930” ID) Flat ............................................................................... Forward (.278”) (4.930” ID) Flat ............................................................................... Reverse (.196”) ........................................................................................................
I F O R D I
VALVE BODY RECALIBRATION KITS 165 165 165 165 165 165 165 165 165
Shift Kit®, AXOD (Transgo®)................................................................................... Shift Kit®, AXODE (AX4S) (Transgo®).................................................................... Shift Kit-Jr®, AX4S Junior (Windstar, Taurus, Sable, Continental) (Transgo®) ....... Valve Body Kit, AXOD (Superior) ............................................................................. Lube Kit, AXOD/E Dam (Helps Prevent Planet Burnout) (Superior) ........................ Valve Body Kit, AXODE (Superior) .......................................................................... 1-2 Capacity Mod. Spring & Clip Kit (AXOD) (Superior) .......................................... Sure Cure Kit, AXODE (AX4S) (Sonnax)................................................................. Valve Body Kit, AXODE (AX4S) (RatioTek) ............... ................ ............... ............... SEALING RINGS
175H 176A 177E 177E 179E 179E
Ring Kit (Teon) ............... ................ ............... ............... ................ ............... ........... Pump Slide 3.079” OD (Metal)................................................................................. Pump Shaft (Front) .693” OD (Teon)...................................................................... Pump Shaft (Rear) .833” OD (Teon) ...................................................................... Forward & Direct 2.466” OD (Metal) ........................................................................ Forward & Direct 2.466” OD (Teon) ....................................................................... THRUST WASHERS
200 214E 214E 214E 214E 219E
Washer Kit.......................... ................ ............... ................ ............... ............... ......... Driven Sprocket Support to Overdrive Drum .088” ................................................. Driven Sprocket Support to Overdrive Drum .098” ................................................. Driven Sprocket Support to Overdrive Drum .107” ................................................. Driven Sprocket Support to Overdrive Drum .117” ................................................. Driven Sprocket Support to Direct & Intermediate Drum .056” -.062” .....................
N.L. E6DZ-7D014A E6DZ-7D014B E6DZ-7D014C E6DZ-7D014D E6DZ-7G273A
275
FORD AXOD, AXODE, AX4S ILL.
QTY.
YEAR
PART No.
REF. No.
THRUST WASHERS (Cont.) 219E 219E 219E 229B 232F 278E 278E 278E 278E 280E 280E 281E 293H 293H 293H 293H 293H
Driven Sprocket Support to Direct & Intermediate Drum .064” -.070” ..................... Driven Sprocket Support to Direct & Intermediate Drum .076” -.080” ..................... Driven Sprocket Support to Direct & Intermediate Drum .085” -.089” ..................... Forward Clutch Drum to Low Sprag (4 Tab) (White .070”)....................................... Direct/Intermediate Clutch Drum to Direct Sprag (2 Tab) ........................................ Drive Sprocket to Converter Reactor (3 Uneven Spaced Tabs) .............................. Drive Sprocket to Converter Reactor (3 Even Spaced Tabs)................................... Drive Sprocket to Case Cover (3 Uneven Spaced Tabs) ......................................... Drive Sprocket to Case Cover (3 Even Spaced Tabs) ............................................. Driven Gear to Case Cover (3 Tab Metal)................................................................ Driven Gear to Case Cover (3 Tab Plastic) .............................................................. Driven Sprocket to Direct/Intermediate Support (Plastic) ........................................ Differential to Case .045” -.049” .............................................................................. Differential to Case .064” -.069” .............................................................................. Differential to Case .061” ........................................................................................ Differential to Case .065” ........................................................................................ Differential to Case .072” ........................................................................................
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
86-03 86-03 86-03 86-03 86-03 86-95 95-03 86-95 95-03 86-94 95-03 86-03 86-91 86-91 92-03 92-03 92-03
86219A 86219B 86219C 86229 86232 86279 86279A 86279 86279A 86280 86280A 86281 86293 86293B 86293C 86293CA 86293CC
E6DZ-7G273B E6DZ-7G273C E6DZ-7G273D E6DZ-7A166A F2DZ-7F369A E6DZ-7G099A F5DZ-7G099A E6DZ-7G099A F5DZ-7G099A E6DZ-7G096A F5DZ-7G096A E6DZ-7G115A F2DZ-7G103A F2DZ-7G103C F2DZ-7G103D F2DZ-7G103E F2DZ-7G103G
1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
86-03 86201A 86-03 86209C 86-03 86209H 86-03 86209B 86-03 36217 86-03 86241A 86-03 86235 86-03 86237 86-03 86238 86-03 86241 86-03 86251 86-03 36254C 86-03 86260 86-03 86289 86-03 86292 86-03 64295 86-03 86298A
SBK-F4 XF2Z-7G184AA XF1Z-7G184AA N.L. E6DZ-7F240A E6SP7G104AA E6DZ-7C096A N.L. E6DZ-7G177A N.L. N.L. E6DZ-7G178A E6DZ-7F405A E6DZ-7F404A E6DZ-7G112A 8631186 E6DZ-7G247A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
86-95 86-95 96-03 86-95 86-95 96-03 86-03 91-03 91-03 94-95 95-03 99-03 86-03 94-95 94-95 94-95 96-97 96-97 94-95 94-95 99-00 1998 1986 1987 88-90 91-98 99-03 91-98 99-03
E6DZ-7A191A E6DZ-7A191A F6DZ-7A191A E6DZ-7F396A E6DZ-7F396A F6DZ-7F396A F2DZ-7D026A F3DZ-7G331A F1DZ-7A136A F5DZ-7R167A F58Z-7R167A XF2Z-7R167AA 373184-S F5DZ-7Z490B F5DZ-7Z490C F5DZ-7Z490D F6DZ-7Z490FB F68Z-7Z490CA F58Z-7Z490B F58Z-7Z490A XF2Z-7Z490BA F88Z-7Z490AA N.L. N.L. N.L. F1DZ-7C155A N.L. F3DZ-7D100A N.L.
BEARINGS & RACES 201 209A 209A 209A 217 220 235C 237D 238D 053D I 251 257D D260H R289 O292H F I 295E 298E
Bearing Kit ................ ............... ................ ............... ................ ............... ............... ... Bearing, Pump Needle Bearing (1.002” OD) ........................................................... Bearing, Pump Needle Bearing (1.065” OD) ........................................................... Bushing, Replaces Pump Needle Bearing ............................................................... Bearing w/ Race, Driven Sprocket Support to Direct & Intermediate Drum............. Bore Bearing, Front Planet (Flat Bearing) (Remove Pinion Gears) ......................... Bearing w/ Race, Intermediate Hub (Both Sides) .................................................... Needle Bearing, Front Planet Shaft (Outer)............................................................. Bearing w/ Race, Front Planet to Rear Planet ......................................................... Needle Bearing, Front Planet (Captured) ................................................................ Needle Bearing, Rear Planet (Captured) ................................................................. Bearing w/ Race, Rear Sun Gear Drum to Differential Support ............................... Bearing w/ Race, Differential Support to Parking Gear............................................ Bearing w/ Race, Differential to Sun Gear ............................................................... Bearing w/ Race, Differential to Case ...................................................................... Needle Bearing, Converter Reactor (Inner) ............................................................. Needle Bearing, Driven Sprocket Support (Inner) ................................................... GASKETS & O-RINGS
300H 300H 300H 301A 301A 301A 307H 310A 310A 310A 310A 310A 313A 320A 320A 320A 320A 320A 320A 320A 320A 320A 320A 320A 320A 320A 320A 321A 321A
276
Gasket, Bottom Pan (Cork)...................................................................................... Gasket, Bottom Pan (Fiber) ..................................................................................... Gasket, Bottom Pan (Bonded Gasket)..................................................................... Gasket, Main Control Cover (Cork).......................................................................... Gasket, Main Control Cover (Fiber) ......................................................................... Gasket, Main Control Cover (Bonded) ..................................................................... Gasket, Low/ Intermediate Servo............................................................................. Gasket, Pump Plate to Pump (AXODE, AX4S)........................................................ Gasket, Pump Plate to Valve Body (AXODE, AX4S) ............................................... Bonded Gasket, # AH (Pump Plate) (Taurus, Sable, Continental)........................... Bonded Gasket, # 51 (Pump Plate) (Windstar, Taurus, Sable) ................................ Bonded Gasket, # 99 (Pump Plate) (Windstar, Taurus, Sable) ................................ O-Ring, Oil Pump Slide ........................................................................................... Bonded VB Plate, # 31 (Taurus SHO 3.2L).............................................................. Bonded VB Plate, # 40 (Taurus, Sable 3.0L) ........................................................... Bonded VB Plate, # 41 (Taurus, Sable, Continental 3.8L) ....................................... Bonded VB Plate, #’s 42, 50, 63, 97 (All 3.0L)......................................................... Bonded VB Plate, #’s 47, 67, 69 (All 3.8L)............................................................... Bonded VB Plate, # 53 (Windstar 3.0L) ................................................................... Bonded VB Plate, # 58 (Windstar 3.8L) ................................................................... Bonded VB Plate, #’s 95, 94, 99 (All 3.0L, 3.8L)...................................................... Bonded VB Plate, # 98 (All 3.0L, 3.8L) .................................................................... Gasket Package, Pump/Valve Body (No Stripe) (w/ 86320 & 86321) ..................... Gasket Package, Pump/Valve Body (White Stripe) (w/ 86320B & 86321B) ............ Gasket Package, Pump/Valve Body (Yellow Stripe) (w/ 86320C & 86321C) ........... Gasket, VB Plate to Case Cover.............................................................................. Gasket, VB Plate to Case Cover.............................................................................. Gasket, VB Plate to Valve Body ............... ............... ................ ............... ............... ... Gasket, VB Plate to Valve Body ............... ............... ................ ............... ............... ...
86300 86300F 86300GW 86301 86301F 86301GW 86307L 86310AE 86310BE 86310GB 86310GC 86310GE 86313 86320GE 86320GA 86320GB 86320GG 86320GH 86320GC 86320GD 86320GL 86320GJ 86320K 86320BK 86320CK 86320E 86320G 86321E 86321G
FORD AXOD, AXODE, AX4S ILL.
QTY.
YEAR
PART No.
REF. No.
GASKETS & O-RINGS (Cont.) 324A 324A 345H 361H 362H 367H 380E 383D 383D
Gasket, Case Cover to Case ................................................................................... Gasket, Case Cover To Case ............... ................ ............... ............... ................ ..... O-Ring, AXOD Governor Cover ............................................................................... O-Ring, Low/ Intermediate Servo Piston (Viton) ...................................................... O-Ring, Low/ Intermediate Servo Cover .................................................................. Seal, Overdrive Servo Cover (Thick Wall) ............................................................... O-Ring, Turbine Shaft (23 Spline Shaft) .................................................................. Seal, Rear Lube Tube to Case................................................................................. Seal, Rear Lube Tube to Differential Support ..........................................................
1 1 1 1 1 1 1 1 1
86-99 00-03 86-90 86-03 86-03 86-03 86-E94 86-E93 L93-03
86324 86324A 86345 86361A 86362 86367 86380 54386A 86383E
E6DZ-7G303A YF1Z-7G303AA 803201S N.L. E6DZ-7D040A E6DZ-7D024A 87022-S96 E6DZ-7G085A F8DZ-7G085AA
1 1 1 1 1
86-90 86400 91-03 86400E 86-03 86400EH 91-03 86400EA 91-03 86400EB
83AXODTM 83AXODETM AXODETM-U1 ATM-AX4S ATM-AX4S1
1 1 1 1 1 2 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
L87-90 91-92 93-97 98-02 86-90 86-03 86-03 92-03 92-03 92-03 86-90 91-97 98-03 91-03 86-98 86-98 86-98 99-03 91-03 91-03 86-03 86-90 86-90 91-92 93-03 93-03 93-03 91-03
86410A 86410E 86410EA 86410HA 86414 86412 86414 86420 T86420 86420EAK 86425 86425B 86425H 86431 36436 86436A 86436 86436G 86437 86438 76445C 86446 86446A 86446E 86446EB 86445EC 86445EHK 76445C
E8DZ-7A247A F2DZ-7A247AA F5DZ-7F293BA F8DZ-7F293AB E6DZ-7E440B E6DZ-7E440A E6DZ-7E440B F1DZ-7G484A N.L. N.L. E6DZ-7G136A F10Y-7G136A F7OZ-7G136AA F6DZ-7G383BB E9TP9E731AA E9LZ-9E731A F5DZ-9E731AA XF2Z-7H103AA F1DZ-7H141A F1DZ-7M101A F2PZ-14A464A E6DZ-7G276A E8DZ-7G276A F1DZ-7G276A F5DZ-7G276B F2PZ-14A464G F2PZ-14A464G F2PZ-14A464A
1
1 1 7 1 1 2
91-03 91-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-97
86500E 86520H 86529 86529A 86531 86532 86533 86534 86535 86538
E8DZ-7A103B 96200-01 E6DZ-7A108A F6DZ-7A108AA K86880 E6SP7A146FA 96925 E6SP7R194AC 96200-02 E6SP-7G287
1 1 1 1 1 1 1
86-03 86550 86-03 86550H 86-E96 86552A L96-03 86552B 98-03 86552BA L96-03 86552H 86-E96 86554AA
TECHNICAL MANUALS 400H 400H 400H 400H 400H
Tech Manual, AXOD................................................................................................. Tech Manual, AXODE (AX4S).................................................................................. Tech Manual, AXOD, AXODE (AX4S) Update Handbook........................................ Tech Manual, AXODE (AX4S) Rebuild Procedures (Ford) ...................................... Tech Manual, AXODE (AX4S) Book 1 (Ford)........................................................... ELECTRICAL COMPONENTS
410 410 410 410 411 412 411 420 420 420 425 425 425 431 436 436 436 436 437 438A 445 446 446 446 446 445 445 445
Switch, Neutral Safety (11/87-90) ............................................................................ Switch, Neutral Safety (8 Pin w/ Conversion Update).............................................. Switch, MLPS (8 Pin Connector) ............................................................................. Switch, MLPS (10 Pin Connector) ........................................................................... Switch, Pump Oil Pressure ...................................................................................... Switch, 3-2, 4-3 Pressure Switch ............................................................................. Switch, Neutral Pressure Switch.............................................................................. Solenoid, Shift (1-2, 2-3, 3-4) ................................................................................... Solenoid, Shift (1-2, 2-3, 3-4) (Teckpak) .................................................................. Solenoid Master Kit, AXODE ................................................................................... Solenoid, Lock-Up.................................................................................................... Solenoid, Modulated Lock-Up (White) (Low OHM) (Exc. 91 Taurus, Sable) ........... Solenoid, Modulated Lock-Up (Blue) (High OHM) ................................................... Solenoid, Electronic Pressure Control (EPC) .......................................................... Sensor, Output Speed (VSS) (Analog - Cable Driven) ............................................ Sensor, Output Speed (VSS) Gear Driven............................................................... Sensor, Output Speed (VSS) Cable Driven (1.100” OD) ......................................... Sensor, Output Speed (VSS) (w/ 13” Harness) ....................................................... Sensor, TOT/TFT (Transmission Oil Temp) ............................................................. Sensor, Input Speed (TSS) (2 Prong Oval Connector w/ Blue Insert, 2 O-Rings) ... Wire Harness, VSS Connector Assembly ................................................................ Wire Harness, Internal (Non-Electronic) (3.0L) ........................................................ Wire Harness, Internal (Non-Electronic) (3.8L) ........................................................ Wire Harness, Internal (White Case Connector) (Side) ........................................... Wire Harness, Internal (Gray Case Connector) (9 Prong) (Retros White Conn) ..... External Harness Repair, Top Connector, AXODE (AX4S) ...................................... External Harness Repair, Top Connector, AXODE (AX4S) (Rostra)........................ External Harness Repair, Speed Sensor, AXODE (AX4S) ......................................
I F O R D I
PUMPS 500A 520A 529E 529E 531A 532A 533A 534A 535A 538A
Pump, AXODE (AX4S) (RFF1) (w/o Separator Plate, w/ 5 Solenoids).................... Pump Cover .............. ............... ................ ............... ................ ............... ............... ... Converter Reactor (Support) 3 Uneven Spaced Holes for Washer # 86279 ........... Converter Reactor (Support) 3 Even Spaced Holes for Washer # 86279A ............. Pump Rotor Kit............... ................ ............... ................ ............... ............... ............. Pump Rotor ............... ................ ............... ............... ................ ............... ................ .. Pump Vanes.............. ................ ............... ................ ............... ............... ................ .. Pump Slide............................................................................................................... Pump Slide Pivot Pin ............................................................................................... Pump Vane Rings ................ ............... ................ ............... ................ ............... .......
1 1 1
DRUMS & CLUTCH HUBS 550B 550B 552C 552C 552C 552C 554F
Overdrive (6 Lugs For Shell) .................................................................................... Overdrive (36 Lugs For Shell) .................................................................................. Direct & Intermediate (Steel Piston) (.345” Long Forward Drum Splines) ............... Direct & Intermediate (Bonded Piston Type) (Exc. 3.0L) ......................................... Direct & Intermediate (Bonded Piston Type) (3.0L) ................................................. Direct & Intermediate (5 Clutch, 10mm Spline) (Steel Piston Type) (3.8L) .............. Forward (13mm, w/ .505” Thick Splines on ID) (Exc. Taurus SHO).........................
E6DZ-7L669A F5DZ-7L669BA F6DZ-7G120A F6DZ-7G120BA 1F1Z-7G120BA 4F1Z-7G120AA E6DZ-7A360A
277
FORD AXOD, AXODE, AX4S ILL.
QTY.. QTY
YEAR
PART No.
REF. No.
DRUMS & CLUTCH HUBS (Cont.) 554F 554F 556G 559D 559D 572C 572C 572C 575F 575F
Forward (10mm Thick Splines) (3.0L) (Taurus (Taurus SHO Only) .................... .............................. .................. ........ Forward (4 Clutch, 4.5” Tall, 10mm Thick Splines) (3.8L) (Exc. Taurus SHO) ......... Reverse................... ............................. .................... ................... ................... .................... .................... .................... .................... ................... .................. ......... Low w/ Sun Gear (no Slotted Holes).......... Holes).................... .................... .................... ................... ................... .................... ............. ... Low w/ Sun Gear (w/ 3 Slotted Holes) ................... ............................ ................... .................... .................... .................... ............ Clutch Hub, Intermediate (1.580” Tall) ................... ............................ ................... .................... .................... .................... ............ Clutch Hub, Intermediate (1.280” Tall) ................... ............................ ................... .................... .................... .................... ............ Clutch Hub, Intermediate (1.750” Tall) ................... ............................ ................... .................... .................... .................... ............ Clutch Hub, Direct Overrun (.740” Thick Outer Race) ................... ............................. ................... ................ ....... Clutch Hub, Direct Overrun (.830” Thick Outer Race) ................... ............................. ................... ................ .......
1 1 1 1 1 1 1 1 1 1
86-03 86554B L96-03 86554H 86-03 86556 86-03 86559 92-03 86559A 88-93 86572A 94-03 86572B 94-03 86572C 86-90 86575 91-03 86575A
F6DZ-7A360BA F5DZ-7A360A E6DZ-7F341A F6DZ-7A626AA F6DZ-7A626AA E8DZ-7B067A F3DZ-7B067A 1F1Z-7B067AA E6DZ-7D171B N.L.
1 1 1 1 1 1 1 1 1 1
86-03 86-03 86-01 01-03 86-03 86-01 01-03 01-03 86-03 93-03
F5DZ-7A398BA F1DZ-7A398BA F5DZ-7D006BA N.L. E6DZ-7A153A E6DZ-7F343A N.L. 1F1Z-7D006BA F4DZ-7A398A N.L.
1 1 1 1 1 1
86-01 2000 01-03 86-03 86-03 86-03
1 1 1 1 1 1 1
86-03 86656 93-03 86656A 86-03 86658A 86-03 86666 86-03 86666A 86-03 86669 86-03 86669A
PLANETS 582D 582D 584D 584D 594D 598H 598H 584D 583 583
Front (w/ Bearing Inside of Shaft) (Sun Gear Has 1 Bushing Inside) Retros........... ........... Front (w/ Bearing Inside of Shaft) (Sun Gear Has 2 Bushings Inside) Retros ......... Rear Planet (33 Spline)................... ............................. .................... .................... ................... ................... .................... .................... .............. .... Rear Planet (45 Spline)................... ............................. .................... .................... ................... ................... .................... .................... .............. .... Ring Gear, Rear Planet................... ............................. .................... .................... ................... ................... .................... .................... .............. .... Ring Gear, Final Drive (74T, (74T, 17 Lugs) (30T Sun Gear Type).................... .............................. ............... ..... Ring Gear, Final Drive (71T, (71T, 17 Lugs) (29T Sun Gear Type).................... .............................. ............... ..... Planet Kit, Rear (45 Spline) ................... ............................ ................... .................... .................... .................... ................... ................. ........ Geartrain, Front & Rear, 6 Lug Sun Shell (Bearing Type) (Needs 86238 Brg) ........ Geartrain, Front & Rear, 36 Lug Sun Shell (Bearing Type) (Needs 86238 Brg) ......
86582B 86582A 86584 86584C 86594 86598 86598A 86584K 86583B 86583C
SUN GEARS, SHELLS & SUPPORTS 618H 618H 618H 620G 620G 620G
I D R656F O656F F I 658B 666F 666F 669B 669B
Sun Gear, Final Drive (30T, (30T, 4.125” Long, 33 External Splines) ................... ............................. ............ .. Sun Gear, Final Drive (30T, (30T, 4.125” Long, 45 External Splines) ................... ............................. ............ .. Sun Gear, Final Drive (29T, (29T, 4.125” Long, 45 External Splines) ................... ............................. ............ .. Shell, w/ Front Sun Gear (w/ 6 Drive Lugs, 1 Bushing) ................... ............................. .................... .............. .... Shell, w/ Front Sun Gear (w/ 6 Drive Lugs, 2 Bushings).......... Bushings) .................... .................... .................... ............ .. Shell, w/ Front Sun Gear (w/ 36 Drive Lugs, 1 Bushing) ................... ............................. ................... ............ ...
86618 86618A 86618B 86620AA 86620 86620B
E6DZ-7F342A N.L. 2F2Z-4207CA F4DZ-7D064BA E6DZ-7D064A F5DZ-7D064A
ONE WAY CLUTCHES Roller Clutch, Direct (.500” Blue Plastic).......... Plastic).................... .................... ................... ................... .................... ................. ....... Roller Clutch, Direct (.590” Gray Plastic) ................... ............................ ................... .................... .................... ................. ....... Sprag, Low Clutch (30 Elements) (Replaces 16 & 26 Element Versions) Versions) ............... ............... Inner Race, Direct Overrun Clutch (6 Lug) ................... ............................. ................... ................... .................... .............. .... Inner Race, Direct Overrun Clutch (36 Lug) .................... .............................. .................... .................... ................... ........... Outer Race, Overrun Clutch (.600” Thick, 52T) .................... .............................. ................... ................... ................ ...... Outer Race, Overrun Clutch (.720” Thick, 57T) .................... .............................. ................... ................... ................ ......
E6DZ-7A089B F3DZ-7A089B F3DP7G206BA E6DZ-7G156A F5DZ-7G156A E6DZ-7D171A F3DZ-7D171AB
SHAFTS 671E 671E 673E 673E 673E 678D
Pump Shaft .................... .............................. .................... .................... ................... ................... .................... .................... .................... ................... ........... .. Pump Shaft, Improved Lube Design ................... ............................. .................... ................... ................... .................... .............. .... Turbine Shaft (23 Splines on Converter End) (1 1/16” Long Splines)................... ...................... ... Turbine Shaft (23 Splines on Converter End) (.875” Long Splines)................... ......................... ...... Turbine Shaft (25 Splines on Converter End) ................... ............................. .................... .................... ................... ......... Output Shaft, 18” Long (35 Spline on Differential End).................... .............................. .................... .............. ....
1 1 1 1 1 1
86-03 86-03 86-03 86-03 L93-03 86-03
86671 S86671 86673 86673A 86673B 86678
1
86-03 86680 86-03 86680A 86-03 86680B 86-03 86683
E6SP7R190AB 96855-02K E6DZ-7F213A N.L. N.L. E6DZ-7060A
GOVERNORS 680H 680H 680H 684H
Governor Assembly, Assembly, AXOD .................... .............................. .................... .................... ................... ................... .................... ................. ....... Governor Assembly, Assembly, AXODE (AX4S) (Speed Sensor Drive) (Under Gov Cover) .... Governor Assembly, Assembly, AXODE (AX4S) w/ 13T Plastic Gear................. Gear.......................... ................... ............. ... Gear, Governor Drive (Rides on the Final Drive) (Yellow (Yellow Plastic).................... ............................ ........
1 1 1
E6DZ-7C053A E8DZ-7C053B F68Z-7G176AA E7DZ-7G237A
CHAINS 700E 700E 700E 700E
Chain, .750” Wide Sprocket, 86 Rocker Pins (HV075) .................... .............................. .................... .............. .... Chain, .750” Wide Sprocket, 86 Round Pins (HV021) (1 Copper Link) ................... ................... Chain, .750” Wide Sprocket, 88 Round Pins (HV041) (2 Copper Links) ................. ................. Chain, .875” Wide Sprocket, 86 Round Pins (HV029) (1 Green/Dark Blue Link) ....
1 1 1 1
93-03 86-03 96-03 86-88
86700HA 86700 86700G 86700A
1 1 1 1
91-93 86710GAK 94-03 86710GCK 95-03 86710HAK 86-03 86713
4F1Z-7G249AA E6DZ-7G249A F68Z-7G249A E8DZ-7G249A
SPROCKETS & SUPPORTS 710 710 710 713E
278
Sprocket Kit (38T / 35T) w/ Turbine (Round Pin) AXODE (AX4S) ................... ........................... ........ Sprocket Kit (38T / 35T) w/ Turbine (Rocker Pin) AXODE (AX4S) .................... .......................... ...... Sprocket Kit (34T / 39T) w/ Turbine .................... .............................. .................... ................... ................... .................... .............. .... Sprocket Support, No Notch (RFE6SP-7G168-AA, (RFE6SP-7G168-AA, RFF4DP-7G168-BA)............... ...............
N.L. N.L. N.L. E6DZ-7F203B
FORD AXOD, AXODE, AX4S ILL.
QTY.. QTY
YEAR
PART No.
REF. No.
DIFFERENTIALS 715H 715H 724D 724D
Differential (Less Speed-O-Gear) (30T Sun Gear Type)................... ............................. .................... ............. ... Differential (Less Speed-O-Gear) (29T Sun Gear Type)................... ............................. .................... ............. ... Support, Differential (1 Bushing Type, No Seal Style) ................... ............................. ................... ................ ....... Support, Differential (1 Bushing Type, w/ Seal) ................... ............................. .................... .................... ................ ......
1 1 1 1
95-01 01-03 86-92 93-03
86715 86715A 86724A 86724B
E6DZ-7F465A N.L. E6DZ-7A130A XF2Z-7A130AA
1 1 1 1 1
1991 P86740-6 1992 P86740-7 93-98 P86740-1 97-98 P86740-4 98-03 P86740-5
N.L. N.L. N.L. N.L. N.L.
86-03 86-03 86-03 86-03 86-90 86-03 86-03 95-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 95-03 86-03
E7DZ-7E195A 96201-10 96201-11 96201-11 96201-09 K006 96201-06K 96201-18BLK 96201-28 96201-13K 96201-12K 96201-08K 96201-08 K 96201-01K N.L. 96206-01K 96201-19K 96201-23K 96201-21K 96201-15K 96201-05 96206-10K 10000-01K
VALVE BODIES 740A 740A 740A 740A 740A
Valve Body (Premium) .............. ............... ............... ................ ............... ................ .. Valve Body (Premium) .............. ............... ............... ................ ............... ................ .. Valve Body (Premium) Cast F4 (Exc. 97 Lincoln) (3 Ohm).................... .............................. .................. ........ Valve Body (Premium) Cast F4 (Incl 97 Lincoln) (14 Ohm) ................... ............................. .................. ........ Valve Body (Premium) Cast XF, XF, YF ............... ............... ................ ............... ............ VALVE BODY COMPONENTS
741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H 741H
Check Ball, Valve Valve Body (5/16”) .................... .............................. ................... ................... .................... .................... .................... ............ Clip, Valve Valve Body Retainer (10 Per Bag) (Sonnax # 96201-10) ................... ............................ ............. .... Clip, Valve Valve Body Retainer (10 Per Bag) (Sonnax # 96201-11) 96201-11) ................... ............................ ............. .... Clip, Valve Valve Body Retainer (10 Per Bag) (Sonnax # 96201-9) ................... ............................. ............... ..... Clip Kit w/ Spring (Capacity Mod. Valve) Valve) (AXOD) (Superior) .................... .............................. ............... ..... Sleeve & Plunger, By-Pass Clutch Control .................... ............................. ................... .................... .................... ............. ... Sleeve, Valve Body to Pump Shaft (Press-In) ................... ............................. .................... .................... .................. ........ Spring, Pressure Regulator (Elevated) (AX4S).......... (AX4S).................... .................... .................... ................... ................ ....... Valve Kit, Boost Valve & Sleeve (.475”) 3.0L .................... .............................. ................... ................... .................... .......... Valve Kit, Boost Valve & Sleeve (.475”) 3.0L w/ O-Ring ................... ............................. ................... ............. .... Valve Kit, Boost Valve & Sleeve (.491”) 3.8L ................ ............... ............... ............ Valve Kit, Boost Valve & Sleeve (.491”) 3.8L w/ O-Ring ................... ............................. ................... ............. .... Valve Kit, Boost Valve & Sleeve (Replaces All 3.0L & 3.8L) ................... ............................. ................. ....... Valve Valve Kit, Bypass TCC Control Valve Valve & Sleeve (AXODE, AX4S) ................... ............................ ......... Valve Valve Kit, O.S. Bypass Control Clutch (AX4S) (req T-96201-TL)......... T-96201-TL)................... ................... ........... Valve Valve Kit, O.S. Converter Regulator (AX4S) (req T-96201-TL3).................... ............................. ........... Valve Valve Kit, O.S. Solenoid Regulator (AX4S) (req T-96201-TL2)........ T-96201-TL2).................. .................... .............. .... Valve Valve Saver Cap For 3-2 Timing Control Valve.................... .............................. ................... ................... ................. ....... Valve, Manual .............. ............... ................ ............... ................ ............... ............... Valve, Valve, Pressure Regulator w/ Springs (Oversized) (req T-96206-TL2)................... ..................... Valve, Valve, Relief (Bag of 10) .................... .............................. ................... ................... .................... .................... .................... .................... ............
AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
76741-5 86741-4B 86741-4C 86741-4A S86165SC 86741A-2 86741V 86741P-3 86741TCK 86741TBK 86741TAK 86741TK A86741TK 86741B-2 86741BK 86741QK 86741LK 86741A-4 86741M-1 86741PK 76741A-1
CASES & HOUSINGS 755A 755A 755A 765H 766A 848
Case Cover (AXODE Cast # RF-F3) (1 Wire Harness Type) ................... ............................ ............... ...... Case Cover (AX4S Cast # F6DP-7G)................... ............................. .................... .................... ................... ................... ............ .. Case Cover (AX4S Cast # RF-XF2P) ................... ............................. .................... .................... ................... ................... ............ .. Pan, Bottom (All Exc. SHO) ................... ............................ ................... .................... .................... .................... .................... ................ ...... Pan, Side (Valve (Valve Body Cover) ................... ............................. ................... ................... .................... .................... .................... ............. ... Gear, Speed-O Drive (7 Tooth) .............. ................ ............... ................ ............... ....
1 1 1 1 1 1
93-03 86755BB 96-99 86755CA 99-Up 86755CB 86-03 86765 86-03 86766 86-03 86848
N.L. N.L. N.L. E6DZ-7A194A E6DZ-7G004A E6SP-17285
1 1 1 1 1
86-03 86-03 86-03 86-03 86-03
86878A 86878B 86878C 86878E S86882
E8DZ-7D483B F8DZ-7D483AC N.L. F8DZ-7D483AF 96730-RR
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
86-97 98-03 86-03 86-97 98-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03
86902 86902A 86903 86903B 86903H 86903-2 86903-5 86904 86905 86906 86906-5A 86907 86908 T86908 86908L 86915
F3DP7G244AA F3DZ-7F200A E6DZ-7F203A E6DZ-7F203C F88Z-7H188CA 97413-S 96945R N.L. N.L. 96995A 96728-01 96728 E6DZ-7D190A N.L. 96945S E6DZ-7D430A
I F O R D I
SNAP RINGS 878B 878B 878B 878B 882D
Forward, Direct, & Intermediate .067” (AX4S) ................... ............................. .................... ................... .................. ......... Forward, Direct, & Intermediate .078” (AX4S) ................... ............................. .................... ................... .................. ......... Forward, Direct, & Intermediate .092” (AX4S) ................... ............................. .................... ................... .................. ......... Forward, Direct, & Intermediate .111” .111” (AX4S).................... .............................. .................... ................... .................. ......... Retaining Ring, Rear Ring Gear (Prevents Ring Pop Out) ................... ............................. ................... ......... MISCELLANEOUS COMPONENTS
902H 902H 903H 903H 903H 903H 903H 904H 905H 906H 906H 907H 908H 908H 908H 915B
Piston, Overdrive Servo ................... ............................. .................... .................... ................... ................... .................... .................... ............. ... Piston, Overdrive Servo ................... ............................. .................... .................... ................... ................... .................... .................... ............. ... Pin, Overdrive Servo (No Groove) ................... ............................. .................... .................... .................... ................... ................ ....... Pin, Overdrive Servo (2 Groove) (Uses 1.050” OD Spring) .................... .............................. ................. ....... Pin, Overdrive Servo (2 Groove) (Uses 1.700” OD Spring) .................... .............................. ................. ....... Clips, Servo Rod ................... ............................. ................... ................... .................... .................... .................... ................... ................... ............... ..... Spring Retaining Clips, 1-2 Servo Pin (5 Per Kit) ................... ............................ ................... .................... .............. .... Cover, Overdrive Servo.......... Servo.................... .................... .................... ................... ................... .................... .................... .................... ............. ... Servo Assembly, Assembly, Low/ Intermediate................... ............................ ................... .................... .................... .................... ............... ..... Spring, Low/ Intermediate Servo................... ............................. ................... ................... .................... .................... .................... .......... Retainer, Retainer, Low/ Intermediate Servo Cushion .................... .............................. .................... .................... ................... ........... Piston, Low/ Intermediate Servo ................... ............................. ................... ................... .................... .................... .................... .......... Pin, Low/ Intermediate Servo (No Groove) ................... ............................. .................... ................... ................... .............. .... Pin, Low/ Intermedia te Servo (Extendo) (Teckpak).......... (Teckpak) .................... .................... ................... ................... ............ Servo Rod, Updated Longer w/ O-rings (Uses ORMK-2 O-rings) ................... ........................... ........ Band Guide, Overdrive Band (Plastic) ................... ............................. .................... .................... .................... .................... ..........
279
FORD AXOD, AXODE, AX4S ILL.
QTY.. QTY
YEAR
PART No.
REF. No.
1 1 1 1 1 3-4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1
86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 96-97 98-03 96-03 96-03 86-03 86-03 96-97 98-03 86-03 96-03 94-03 86-03 86-03 91-03 86-03 86-03 86-03 91-03 91-03 91-92 93-98 99-03 86-03
86925K 86926 86926A 86927 86927K 86928 86929 86929A 86929C 86936 86936A 86937 86937K 86939 86951 86952 86952K 86954 86960K 86960AK 86962H 86963H 86964A 86964AA 86964H 86964HA 86965 86965B 86548H 86966 86972 86996 T86996C T76496C 86996H 86999AK 86999-1A 86999-2 86999-2A 86999-2B 86999-4
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
91-03 91-03 86-03 86-90 86-03 86-90 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03
T-9218-SL N.L. T-9217-SL N.L. T-9217 N.L. T-2495-SL T-2495-SL N.L. 96201-BST29 N.L. T-2495 N.L. T-9218 N.L. 86755-2 N.L. T-0450 N.L. T-2420 N.L. T-2416 N.L. T-2397 N.L. T-2407 N.L. T-2418 N.L. T-2415 N.L. T-0442 T-0442 N.L. T-2400 N.L. T-1652 N.L. T-1619 N.L. T-2470 N.L. T-1664 N.L. T-2410 N.L. T-2463 N.L. T-2399 N.L.
MISCELLANEOUS MISCELLANEOU S COMPONENTS (Cont.) 925H 926H 926H 927H 927H 928H 929H 929H 929H 936H 936H 937H 937H 939H 951H 952H 952H 954H 960 960 962C 962C 964B 964B 964B 964B 965F 965F 548 I 966G D972C 996H R996H O996H F I 996H 999D 999D 999D 999D 999D 999D
Accumulator Bore Sleeve Master Kit, 1-2, 3-4, N-D Accumulator.......... Accumulator .................... .................. ........ Spring, 1-2 Accumulator 3.0L (Outer) (Yellow) (Yellow)................... ............................. .................... .................... .................. ........ Spring, 1-2 Accumulator 3.8L (Outer) (Tan/ (Tan/ Brown) .................... ............................. ................... .................... .......... Piston, 1-2 Accumulator .................... ............................. ................... .................... .................... .................... .................... ................... ............ ... Accumulator Bore Sleeve Kit, 1-2 Accumulator ................... ............................. .................... ................... ................ ....... Pin, 1-2, 3-4, & ND Accumulator ................... ............................. .................... .................... .................... ................... ................... .......... Spring, 1-2 Accumulator (Inner) (Yellow) (Yellow) ................... ............................. .................... .................... .................... ................ ...... Spring, 1-2 Accumulator (Inner) (Brown/ Purple) ................... ............................ ................... .................... ............... ..... Spring, 1-2 Accumulator (Inner) (Pink).......... (Pink).................... .................... .................... .................... ................... ................... .......... Spring, 3-4 Accumulator (Outer) (Green)................... ............................. .................... .................... .................... ................ ...... Spring, 3-4 Accumulator (Outer) (White)................... ............................ ................... .................... .................... .................. ........ Piston, 3-4 Accumulator .................... ............................. ................... .................... .................... .................... ................... ................... ............. ... Accumulator Bore Sleeve Kit, 3-4 Accumulator ................... ............................. .................... ................... ................ ....... Spring, 3-4 Accumulator (Inner) (Green).......... (Green).................... .................... .................... .................... ................... ................ ....... Spring, Neutral Drive Accumulator (Outer) ................... ............................. .................... .................... .................... ............. ... Piston, Neutral Drive Accumulator .................... ............................. ................... .................... .................... .................... ................ ...... Accumulator Bore Sleeve Kit, N-D Accumulator ................... ............................. .................... .................... ............... ..... Spring, Neutral Drive Accumulator (Inner) ................... ............................. ................... ................... .................... ............... ..... Bonded Piston Kit, Windstar 3.8L ................... ............................. ................... ................... .................... .................... .................. ........ Bonded Piston Kit, Windstar 3.8L ................... ............................. ................... ................... .................... .................... .................. ........ Piston, Intermediate Clutch (Bonded) ................... ............................. .................... .................... .................... ................... ........... .. Piston, Intermediate Balance (Bonded) ................... ............................. .................... .................... .................... .................. ........ Piston, Forward Clutch (Steel) ................... ............................. .................... ................... ................... .................... .................... ............. ... Piston, Forward Clutch (Steel) (Taurus (Taurus SHO) .................... .............................. .................... ................... .................. ......... Piston, Forward Clutch (Bonded) (.830” Tall) ................... ............................. .................... .................... .................... .......... Piston, Forward Clutch (Bonded) (.975” Tall) ................... ............................. .................... .................... .................... .......... Piston, Direct Clutch Apply.......... Apply.................... .................... .................... ................... ................... .................... .................... .................. ........ Piston, Direct Clutch (Bonded)................... ............................. .................... ................... ................... .................... .................... ............. ... Ring, Direct Piston (use w/ A86965B)................... ............................. .................... .................... ................... ................... ............ .. Piston, Reverse Clutch ................... ............................ ................... .................... .................... .................... .................... ................... .............. ..... Retainer w/ Springs, Intermediate Clutch .................... ............................. ................... .................... .................... ............... ..... Cooler Line Fitting, 18mm (Teckpak) (Teckpak) .................... .............................. .................... .................... ................... ................... ............ .. Clip, Cooler Line Retainer For 18mm Fittings (Teckpak) (Teckpak) ................... ............................. .................... ............ .. Retainer, For 18mm Fittings (Plastic) (Teckpak) (Teckpak) ................... ............................. .................... .................... ............... ..... Fitting, 3/8” Quick Connect (AX4S).................... .............................. .................... ................... ................... .................... ............... ..... Lube Kits Update (w/ Late Tubes, New Support & Orice Seal) ................... ............................. ............ Lube Tube, Differential & Speedo ................... ............................ ................... .................... .................... .................... .................. ........ Lube Tube Crossover, Crossover, Rear Planet Upgrade ................... ............................. .................... .................... .................... .......... Lube Tube Crossover, Crossover, Rear Planet Upgrade (No Spray Tip)................... ............................. ................ ...... Lube Tube Crossover, Crossover, Rear Planet Upgrade (w/ Spray Tip)................... ............................. ................. ....... Bracket, Holds Lube Tube In.......... In.................... .................... .................... ................... ................... .................... .................... ............... .....
965123K E6DZ-76267A E8DZ-7G267A 96513-K 96513K E602-7G094A E6DZ-7G326A E8DZ-7G326A E8DZ-7G358A E6DZ7G266A F8DZ-7G266AA 96512-K 96512K E6DZ-7F288A E6DZ-7G30A 96511K 96511K 96511K E6DZ-7G301A N.L. N.L. F88Z-7E005AA F4DZ-7H185A F4DZ-7A262A F4DZ-7A262B F8DZ-7A262AB F88Z-7A262AA E6DZ-7A262A F4DP-7F254BA F5DZ-7G448AA E6DZ-7E005A F1DZ-7F194A E1DZ-7D273A N.L. S-190 F7DZ-7D273AA F2DZ-7G084A F2DZ-7G086A F2DZ-7G084A F3DZ-7G084A 1F1Z-7G084AA 96806
TOOLS N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
280
Bore Tool, Servo Sleeve (Intermedi ate) (AX4S) ............... ................ ............... ........ Bore Tool, Servo Sleeve (Overdrive) (Overdriv e) (AX4S) ............... ................ ............... ............. Bore Tool, Servo Use with T-9217-SL Sleeve Overdrive Overdri ve ................ ............... .......... Bore, Channel Plate Sleeve (AXOD) .................... .............................. ................... ................... .................... .................... ............ .. Boring Tool, For 3-2 Timing Valve Valve Kit (AXODE, AX4S) (T-96201-BST29) (T-96201-BST29) ............... ............... Boring Tool, For Channel Plate (AXOD) ................... ............................. .................... .................... .................... ................. ....... Servo Bore Tool, Use with T-9218-SL Sleeve Intermediate ................... ............................. .................. ........ Channel Plate Sleeve (Sonnax)................... ............................. .................... .................... .................... .................... ................... ........... Checking Tool, Converter End Play ............... ................ ............... ................ .......... Checking Tool, Transmission End Play ................ ............... ............... ................ ..... Disconnect Tool, Transmission Cooler Line .................... .............................. ................... ................... .................... ............ Guide Pin, Front Pump Body ................... ............................. .................... .................... ................... ................... .................... .............. .... Guide Pin, Valve Body & Oil Pump Shaft Body ................... ............................ ................... .................... ................ ...... Guide Sleeve, Converter Use with End Play Check Tool T-0450 .................... ............................ ........ Height Gauge .............. ............... ................ ............... ............... ................ ............... . Holding Fixture, Converter Clutch .................... .............................. .................... .................... ................... ................... ................ ...... Installer & Protector, Protector, Lip Seals 3 Piece Set ................... ............................. .................... ................... ................... ............. ... Installer & Protector, Protector, Low-Intermediate Low-Intermediate Clutch ................... ............................. ................... ................... .................. ........ Installer & Remover, Remover, OD & Low-Reverse Servo Piston ................... ............................. .................... ............. ... Installer & Remover, Remover, Reverse Drum & Planetary Gears .................... .............................. .................... ............ Installer, Installer, Driver Sprocket Sensor Wheel .................... .............................. ................... ................... .................... ................ ...... Installer, Front Hub ............... ................ ............... ............... ................ ............... ...... Installer, Installer, Front Pump & Converter Oil Seal ................... ............................. .................... ................... ................... ............. ... Installer, Installer, Front Pump Bearing Seal .................... ............................. ................... .................... .................... .................... .............. ....
FORD AXOD, AXODE, AX4S ILL.
QTY.
YEAR
PART No.
REF. No.
TOOLS (Cont.) N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
Installer, Lube Tube Seal ........................................................................................ Installer, Oil Pump Needle Bearing & Seal Use with T-2494-SL Bushing ................ Installer, Output Seal ............... ................ ............... ............... ................ ............... ... Installer, Output Shaft Seal ................ ............... ............... ................ ............... ........ Installer, Reverse Clutch Feed Oil Pipe Seal .......................................................... Installer, Reverse Clutch Feed Oil Pipe Seal 4 Piece Kit......................................... Installer, Stator Driven Sprocket Bearing ................................................................ Loading Tool, Front Clutch ...................................................................................... Loading Tool, replacement Screw For T-2402 ........................................................ Protector, Clutch Seal Forward & Intermediate ....................................................... Protector, Lip Seal, Direct Clutch ............................................................................ Protector, Lip Seal, Intermediate Clutch Balance Piston ........................................ Protector, Lip Seal, Reverse Piston ........................................................................ Protector, Seal Reverse ............... ................ ............... ................ ............... ............. Remover, Bearing .............. ............... ................ ............... ................ ............... ........ Remover, Front Hub .............. ............... ............... ................ ............... ................ ..... Remover, Front Pump Bearing Seal ....................................................................... Remover, Fwd Wheel Drive Ball Joint (98-Up Taurus & Windstar) ......................... Remover, Lube Tube ............... ............... ................ ............... ................ ............... ... Remover, Oil Seal Universal .................................................................................... Remover, Valve Body Lock Pin ............... ............... ................ ............... ................ .. Remover, Valve Body Lock Pin Replacement Tip For T-0004 ................................ Servo Rod Tool, Low Intermediate ............... ................ ............... ................ ............ Servo Rod Tool, Overdrive .............. ................ ............... ................ ............... .......... Spring Compressor, Drum Buddy, 2nd Clutch Drum (AX4N, AX4S)........................ Transmission Holding Fixture, Sold Without Base Use Base T-0156-BB ................ Transmission Holding Fixture, With Base ............................................................... Transmission Holding Fixture, Without Base Use Base T-1006 .............................. Valve Body Air Test Plate (AXODE) .............. ............... ............... ................ ............
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 98-Up 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03 86-03
VOL.
SONNAX PRODUCTS
PAGE ILL.
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
1-2 Accumulator Pin (4 per bag) (All) ....................................................................... N.I. 1-2 Capacity Modulator Valve Retainer (10 per bag) (All) ....................................... N.I. 3-2 Shift Timing Valve Kit (AXODE, AX4S) (req T-96201-BST29) ........................... N.I. 3-2 Timing Valve Retainer (10 per bag) (All) ............................................................ N.I. Accumulator Bore Sleeve Kit (Includes 96511K, 96512K & 96513K) (All)............... N.I. Accumulator Bore Sleeve Kit, 1-2 (All)..................................................................... N.I. Accumulator Bore Sleeve Kit, 3-4 (All)..................................................................... N.I. Accumulator Bore Sleeve Kit, N-D (All) ................................................................... N.I. Backout Valve Clip (10 per bag) (All) ................ ............... ............... ................ ......... N.I. Boost Valve & Sleeve Kit (3.0L 12 Valve, Includes O-Rings) (All) ........................... N.I. Boost Valve & Sleeve Kit (Exc 3.0L 12 Valve, Includes O-Rings) (All) .................... N.I. Boost Valve Sleeve Kit (3.0L 12 Valve, “Factory” Style) (All) ................................... N.I. Boost Valve Sleeve Kit (Exc 3.0L 12 Valve, “Factory” Style) (All) ............... ............. N.I. Bypass Clutch Control Sleeve & Plunger Valve Kit (AXOD) .................................... N.I. Bypass Clutch Control Valve Kit O.S. (AXODE, AX4S) (req T-96201-TL) ............... N.I. Bypass TCC Control Valve & Sleeve Kit (AXODE, AX4S) ....................................... N.I. Channel Plate Repair Sleeve (Machining Required) (5 per bag) (All) ..................... N.I. Check Ball (.312” Diameter, Imidized Plastic) (10 Per Bag) (All) ............................. N.I. Converter Reg Valve Kit O.S. (AXODE, AX4S) (req T-VB-Fix & T-F-96201-TL23).. N.I. Driven Shaft Support Bushing (All) .......................................................................... N.I. Elevated Press. Main Pressure Regulator Spring (20 per bag) (AXODE, AX4S) .... N.I. Forward Control Valve Kit (AXODE, AX4S) (96201-BST Recommended) .............. N.I. Forward Planetary Bearing (All) (T-96003-MTL Recommended)............................. N.I. Front Sun Gear Shell Bushing (Upgraded) (All)....................................................... N.I. Low Radius Relief Valve (10 per bag) (All) .............................................................. N.I. Low/Intermediate Servo Cushion Spring Retainer (All) ........................................... N.I. Low/Intermediate Servo Piston (All)......................................................................... N.I. Low/Intermediate Servo Spring (All) ........................................................................ N.I. Manual Valve (All) .............. ................ ............... ............... ................ ............... ......... N.I. Oil Pump Shaft (Patented Design Increases Oil Flow) (All) ..................................... N.I. Pan Bolt (8mm - 1.25 x 13mm) (100 Per Bag) (AXOD) ........................................... N.I. Pressure Regulator Valve Kit O.S. (AXODE, AX4S) (req T-96206-TL2).................. N.I. Pump Bearing (w/ Integral Seal) (Up to 1999) (All).................................................. N.I. Pump Bearing (w/o Seal) (All).................................................................................. N.I. Pump Cover (Improved Design, Aluminum) (All) ..................................................... N.I. Pump Shaft Plug (All)............................................................................................... N.I.
N.I. N.I. 11 N.I. N.I. N.I. N.I. N.I. N.I. 7 7 7 7 N.I. 2 1 N.I. N.I. 3 N.I. 6 10 N.I. N.I. N.I. N.I. N.I. N.I. 8 N.I. N.I. 5 N.I. N.I. N.I. N.I.
T-1656 T-2494 T-2325 T-2421 T-2433 T-5033-K T-2405 T-2402 T-1657 T-2400-C T-2400-A T-1660 T-1662 T-2400-B T-0460 T-2411 T-2398 TFD-BJR T-1651 T-0436 T-0004 T-0004-RT T-2403 T-2401 T-6900 T-0156-AF T-0156-A T-2409-F T-2417-A PART NO. S86928 S86741-4B S86741AK S86741-4A S86925K S86927K S86937K S86952K S86741-4C S86741TBK S86741TK S86741TCK S86741TAK S86741A-2 S86741BK S86741B-2 S86755-2 S76741-5 S86741QK S96008-01 86741P-3 S86741SK S96003-01 S96009-01 S76741A-1 A86906-5A S86907 S86906 S86741M-1 S86671 S36779A S86741PK S86209C S86209 A86520H S86671-6
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. SONNAX NO. 96706-01 96201-10 96201-29K 96201-09 965123K 96513K 96512K 96511K 96201-11 96201-12K 96201-01K 96201-13K 96201-08K 96201-06K 96201-19K 96206-01K 96803 10000-10 96201-23K 96008-01 96201-28 96201-16K 96003-01 96009-01 10000-01K 96728-01 96728 96995A 96201-05 96855-02K 96704-01 96206-10K 96855-01K 96077-01 96200-01 96855-04K
I F O R D I
281
FORD AXOD, AXODE, AX4S ILL.
QTY.
VOL.
SONNAX PRODUCTS (Cont.)
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
Pump Shaft Sleeve (In Valve Body) (All) ................................................................. N.I. Pump Slide (All) ....................................................................................................... N.I. Pump Slide Pin (5 per bag) (All) .............................................................................. N.I. Ring Gear Retaining Ring (All)................................................................................. N.I. Servo Pin Bore Sleeve (All) (req T-S-96872-TL & T-SERVO-FIX) ........................... N.I. Servo Pin Kit (All) .............. ............... ............... ................ ............... ................ .......... N.I. Servo Tube Bracket (All) .......................................................................................... N.I. Solenoid Regulator Valve Kit O.S. (AXODE, AX4S) (req T-96201-TL2) .................. N.I. Spring Retaining Clip (5 per bag) (All) ..................................................................... N.I. Stator Support Shaft (Up to 2003) (All) .................................................................... N.I. Sure Cure Kit (AXODE, AX4S) (T-96201-BST* Recommended)............................. N.I. TV Cable Corrector (5 per bag) (AXOD) .................................................................. N.I. Valve Saver Cap Kit (For 3-2 Timing Valve) (AXODE, AX4S) ................ ............... ... N.I. Notes
I D R O F I
282
YEAR
PAGE ILL. N.I. N.I. N.I. N.I. N.I. N.I. N.I. 4 N.I. N.I. N.I. N.I. 9
PART No.
PART NO.
REF. No.
SONNAX NO.
A86741V 96201-18 S86534 96928-01 A86535 96200-02 S86882 96730-RR S96872-01K 96872-01K S86908L 96945S S86999-4 96806 S86741LK 96201-21K S86903-5 96945R S86529A 96849-01K S86174 SC-AXODE S74451E AS1-01K S86741A-4 96201-15K
FORD AXOD, AXODE, AX4S Notes
I F O R D I
283
FORD AX4N, 4F50N A
B
I D RC O F I
D
86 284
© 2014 Transtar Industries, Inc. No part of this work, inclu ding but not limited to the Part Numbers, may be rep roduced or transmitted in any form or by an y means, electronic or mech anical, including pho tocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
FORD AX4N, 4F50N
E
F
G
H
I F O R D I
86 285
FORD AX4N, 4F50N VALVE BODY GUIDE
Part
Year
Trans.
A
P86740-2 P86740-3
95-98 98-03
AX4N AX4N
w/F4 casting # (1) ex 97 Lincoln) w/F8 (1)/XF casting # (2)
B
P86740-8
04-Up
4F50N
w/RF 4F casting # (1)
2
A
I D R O F I
B
1
1
11 12 8 10
4
3 5 2 1
7
9
286
©2014 Sonnax Industries, Inc. Artwork used by permission.
6
FORD AX4N, 4F50N
86300H
86010H (GREEN SEAL)
86010E (ORANGE SEAL)
ILL.
QTY.
YEAR
PART No.
REF. No.
DELUXE KITS (SUPER KITS) (1) 008 008 008 008 008 008 008
AX4N w/ 86010E Filter (w/ Pistons*) (Bonded Pan Gasket).................................... AX4N w/ 86010E Filter (w/ Pistons*) (Fiber Pan Gasket) ........................................ AX4N w/ 86010H Filter (w/ Pistons*) (Bonded Pan Gasket).................................... AX4N w/ 86010H Filter (w/ Pistons*) (Fiber Pan Gasket) ........................................ AX4N, 4F50N (w/ Pistons*) (Bonded Pan Gasket) .................................................. AX4N, 4F50N (w/ Pistons*) (Fiber Pan Gasket) ...................................................... AX4N, 4F50N (w/ Pistons*) (Bonded Pan Gasket) .................................................. (*) For Kits w/out Pistons, replace the P with an N - for example 86004HNW.... (1) Kits Do Not Include Pump or Valve Body Bonded Plate Gaskets ................
1 1 1 1 1 1 1
95-99 95-99 95-99 95-99 00-03 00-03 04-Up
86008HPW N.L. 86008HPF N.L. 86008HAPW N.L. 86008HAPF N.L. 86008HBPW N.L. 86008HBPF N.L. 86008HCPW N.L.
95-99 95-99 95-99 95-99 00-03 00-03 04-Up
86007HPW N.L. 86007HPF N.L. 86007HAPW N.L. 86007HAPF N.L. 86007HBPW N.L. 86007HBPF N.L. 86007HCPW N.L.
1 1 1 1 1
95-99 95-99 00-03 00-03 04-Up
86006HPW 86006HPF 86006HBPW 86006HBPF 86006HCPW
N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1
95-99 95-99 00-03 00-03 04-Up
86004HPW 86004HPF 86004HBPW 86004HBPF 86004HCPW
N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1
95-99 95-99 00-03 00-03 04-Up
86002HNW 86002HNF 86002HBNW 86002HBNF 86002HCNW
N.L. N.L. N.L. N.L. N.L.
1 1
96-Up 96-Up
86011HW 86011HAW
N.L. N.L.
COMPLIANCE KITS (CALIFORNIA KITS) (1) 007 007 007 007 007 007 007
AX4N w/ 86010E Filter (w/ Pistons*) (Bonded Pan Gasket).................................... AX4N w/ 86010E Filter (w/ Pistons*) (Fiber Pan Gasket) ........................................ AX4N w/ 86010H Filter (w/ Pistons*) (Bonded Pan Gasket).................................... AX4N w/ 86010H Filter (w/ Pistons*) (Fiber Pan Gasket) ........................................ AX4N, 4F50N (w/ Pistons*) (Bonded Pan Gasket) .................................................. AX4N, 4F50N (w/ Pistons*) (Fiber Pan Gasket) ...................................................... AX4N, 4F50N (w/ Pistons*) (Bonded Pan Gasket) .................................................. (*) For Kits w/out Pistons, replace the P with an N - for example 86004HNW.... (1) Kits Do Not Include Pump or Valve Body Bonded Plate Gaskets ................
1 1 1 1 1 1 1
MASTER OVERHAUL KITS (WITH STEELS) (1) 006 006 006 006 006
AX4N (w/ Pistons*) (Bonded Pan Gasket)............................................................... AX4N (w/ Pistons*) (Fiber Pan Gasket) ................................................................... AX4N, 4F50N (w/ Pistons*) (Bonded Pan Gasket) .................................................. AX4N, 4F50N (w/ Pistons*) (Fiber Pan Gasket) ...................................................... AX4N, 4F50N (w/ Pistons*) (Bonded Pan Gasket) .................................................. (*) For Kits w/out Pistons, replace the P with an N - for example 86004HNW.... (1) Kits Do Not Include Pump or Valve Body Bonded Plate Gaskets ................
I F O R D I
LESS STEEL KITS (1) 004 004 004 004 004
AX4N (w/ Pistons*) (Bonded Pan Gasket) ............................................................... AX4N (w/ Pistons*) (Fiber Pan Gasket) ................................................................... AX4N, 4F50N (w/ Pistons*) (Bonded Pan Gasket) .................................................. AX4N, 4F50N (w/ Pistons*) (Fiber Pan Gasket) ...................................................... AX4N, 4F50N (w/ Pistons*) (Bonded Pan Gasket) .................................................. (*) For Kits w/out Pistons, replace the P with an N - for example 86004HNW.... (1) Kits Do Not Include Pump or Valve Body Bonded Plate Gaskets ................
OVERHAUL KITS (W/ RINGS & SEALS) (1) 002 002 002 002 002
AX4N (w/out Pistons**) (Bonded Pan Gasket) ........................................................ AX4N (w/out Pistons**) (Fiber Pan Gasket)............................................................. AX4N, 4F50N (w/out Pistons**) (Bonded Pan Gasket)............................................ AX4N, 4F50N (w/out Pistons**) (Fiber Pan Gasket)................................................ AX4N, 4F50N (w/out Pistons**) (Bonded Pan Gasket)............................................ (**) For Kits w/ Pistons, replace the N with a P - for example 86002HPW ......... (1) Kits Do Not Include Pump or Valve Body Bonded Plate Gaskets ................. FILTER KITS
011 011
Filter Kit w/ .490” Orange Lip Seal (Bonded Pan Gasket) ....................................... Filter Kit w/ .420” Green Lip Seal (Bonded Pan Gasket) .........................................
287
FORD AX4N, 4F50N ILL.
QTY.
YEAR
PART No.
REF. No.
FILTERS 010H 010H 016H 016H
Filter w/ .490” Orange Lip Seal ................................................................................ Filter w/ .420” Green Lip Seal .................................................................................. Screen, By-Pass Solenoid ....................................................................................... Screen, Valve Body (Square) .............. ................ ............... ............... ................ .......
1 1 1 1
95-Up 95-Up 95-Up 95-Up
86010E 86010H 86016 86016A
F3DP7G186AB F6DZ-7A098A E6DZ-7G308A N.L.
1 1 1
95-Up 86020 95-Up 86026H 95-Up 86915
E6DZ-7F196A F4DP-7A162BA E6DZ-7D430A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-96 95-Up 95-Up 96-99 00-Up
N.L. E6SP-7N805AB 8631903 E8DP-7G210AA N.L. N.L. E6SP-7G138AB F3SP-7G13AA N.L. E6SP-7G170AA E6SP-7G123AA N.L. N.L. N.L. N.L. N.L. N.L. E6SP-7G344AA E6SP-7B375A F5DP-7A132AA E6SP-7D065AA E6SP-7E110AA N.L. XF2Z-7G184AA XF1Z-7G184AA
1 1 2 2 1
95-Up 86070 95-Up 86074 95-01 86076 02-Up 86076A 95-Up 86079
E6DZ-7F401A E6DZ-7F337A E6DZ-1177A 2F1Z-1177AA F1DZ-7N089A
95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up
86106 86106H 86106A 86106 86106H 86106A 86108A 86110 86114H
E8DP7B164BA XF2Z7B164CA XF2Z7B164CA E8DP7B164BA XF2Z-7B164CA XF2Z-7B164CA F3DP7E311AC E6SP7E312AB F6DZ-7B164A
95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up
86126 86126B 86126C 86126H 86125E 86126 86126B 86126C 86126H 86128 86128K
E6DZ-7B442A XF2Z-7B442AA F7DZ-7B442BA F7DZ-7B442BA F5OZ-7E085BA E6DZ-7B442A XF2Z-7B442AA F7DZ-7B442BA F7DZ-7B442BA XF1Z7B442BA N.L.
BANDS 020B 026D 915
Overdrive ................................................................................................................. Coast (1” Wide) ........................................................................................................ Plug, Overdrive Band Anchor................................................................................... BUSHINGS
030 031H 032E 038B 038B 038B 044F 044F 044F 045E 046C 051C 051C 053 053 053 053 056H 058G I 060H D061D R064H O209 F I 209 209
Bushing Kit ............................................................................................................... Converter Hub.......................................................................................................... Converter Reactor.................................................................................................... Overdrive Drum (Bronze w/ 6 Slots) ........................................................................ Overdrive Drum (Babbit) .......................................................................................... Overdrive Drum (Solid Bronze) (Use Loctite Bearing Mount) .................................. Inner Sprag Race (.500” Wide) ................................................................................ Inner Sprag Race (.655” Wide) ................................................................................ Inner Sprag Race (.655” Wide) (Solid Bronze) ........................................................ Driven Sprocket Support.......................................................................................... Direct/Intermediate Clutch Drum.............................................................................. Sun Shell (1.613” OD).............................................................................................. Sun Shell (Replaces Bearing # 86241) .................................................................... Needle Bearing, Front Planet (Captured) ................................................................ Replaces Bearing In Front Planet (After Market) ..................................................... Bushing & Sleeve Kit (86053B & 86053S) ............................................................... Sleeve, Aluminum Lube Sleeve (Between Front Planet & 4th Clutch Hub) ............. Final Drive Sun Gear ............................................................................................... Rear Planet .............................................................................................................. Differential Support (Wide)....................................................................................... Rear Drum w/ Sun Gear (1.974” OD) ...................................................................... Rear Case, Final Drive Output Support ................................................................... Replaces Pump Needle Bearing .............................................................................. Bearing, Pump Shaft (1.002” OD) ............................................................................ Bearing, Pump Shaft (1.065” OD) ............................................................................
86030H 86031 64047 86038 86038B 86038X 86044 86044A 86044AX 86045 86046 86051A 86051B 86241 86053B 86053BK 86053S 86056 86058 86060H 86061 86064 86209B 86209C 86209H
METAL CLAD SEALS 070H 074 076A,H 076A,H 079
Front......................................................................................................................... Main Control Shaft ................................................................................................... Axle (Both) (Metal Case) (Can use 02-Up) .............................................................. Axle, Differential (Both) (Rubber Coated Case) ....................................................... Pump Drive .............................................................................................................. FRICTION PLATES
104C 104C 104C 106F 106F 106F 108B 110G 114D
Intermediate ............................................................................................................. 4-5 Intermediate (Hi-Energy) (use w/ Kolene Steels)..................................................... 5 Intermediate (Hi-Energy) (use w/ Non Kolene Steels) (2nd Design) ....................... 5 Direct........................................................................................................................ 4-5 Direct (Hi-Energy) (use w/ Kolene Steels) ............................................................... 4-5 Direct (Hi-Energy) 2nd Design (use w/ Non Kolene Steels) (2nd Design)............... 4-5 Forward ................ ............... ................ ............... ................ ............... ............... ........ 4 Reverse ................ ............... ................ ............... ................ ............... ............... ........ 4-5 Low/ Intermediate ................ ............... ............... ................ ............... ................ ....... 5 STEEL PLATES
124C 124C 124C 124C 125C 126F 126F 126F 126 128B 128B
288
Intermediate (.070”) ................................................................................................. Intermediate (.070”) (Kolene) ................................................................................... Intermediate (.095”) ................................................................................................. Intermediate (.095”) (Kolene) ................................................................................... Steel Cushion, Intermediate (8T, .071”) ................................................................... Direct (.070”) ............................................................................................................ Direct (.070”) (Kolene) ............................................................................................. Direct (.095”) ............................................................................................................ Direct (.095”) (Kolene) ............................................................................................. Forward .................................................................................................................... Forward (Kolene) .....................................................................................................
5 5 4-5 4-5 1 5 5 4-5 4-5 4 4
FORD AX4N, 4F50N ILL.
QTY.
YEAR
PART No.
REF. No.
STEEL PLATES (Cont.) 129B 130G 130G 134D 854G 857D 139
Steel Cushion, Forward ........................................................................................... Reverse (.059”) ........................................................................................................ Reverse (.068”) ........................................................................................................ Low/ Intermediate .................................................................................................... Cushion Spring, Reverse ......................................................................................... Cushion Spring, Low/ Intermediate.......................................................................... Steel Module ............................................................................................................
1 4-5 4 5 1 1 1
95-Up 98-Up 95-Up 95-Up 95-Up 95-Up 95-Up
86129H 86130H 86130 86134H 86854 86857H 86139H
F2DZ-7E085A 69715 XF1Z-7B442AA F5DZ-7B442A E6DZ-7E085A F5DZ-7E085A N.L.
PRESSURE PLATES 146F 146F 148B 148B 150G 154D 154D
Direct (.130”) ............................................................................................................ Direct (.156”) ............................................................................................................ Forward (.170”) ........................................................................................................ Forward (.278”) ........................................................................................................ Reverse.................................................................................................................... Low & Intermediate (.196”) ...................................................................................... Low & Intermediate (.330”) ......................................................................................
1 1 1 1 1 1 1
95-Up 86146H 95-Up 86146 95-Up 86148HA 95-Up 86148HC 95-Up 86150 95-Up 86154H 95-Up 86154HA
F5DZ-7B066A F3DZ-7B066A 6F1Z-7B066A F2DZ-7B066A E6DZ-7B066D N.L. N.L.
VALVE BODY RECALIBRATION KITS 165 165 165
Shift Kit®, AX4N, 4F50N (Transgo®)....................................................................... Sure Cure Kit (req T-96206-TL, T-96201-TL2 & -TL3, T-96201-BST) (Sonnax) ...... Valve Body Kit, AX4N, 4F50N (RatioTek) ................ ............... ............... ................ ..
1 1 1
95-Up T86165H 95-Up S86174H 95-Up A86165H
SK® AX4N SC-AX4N RT-4F50N
1 1 2 2 5 5
95-Up 86175T 95-Up 86176 95-Up 86177AT 95-Up 86177BT 95-Up 86179 95-Up 86179T
N.L. E6DZ-7G281A E6DZ-7G093A E6DZ-7G092A E6DZ-7D019A N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up
86200A 86214 86214A 86214B 86214C 86219 86219A 86219B 86219C 86229A 86232 86258H 86279 86279A 86279 86279A 86280A 86281 86293B 86293C 86293CA 86293CC
N.L. E6DZ-7D014A E6DZ-7D014B E6DZ-7D014C E6DZ-7D014D E6DZ-7G273A E6DZ-7G273B E6DZ-7G273C E6DZ-7G273D FD6Z-7A166A F2DZ-7F369A N.L. E6DZ-7G099A F5DZ-7G099A E6DZ-7G099A F5DZ-7G099A F5DZ-7G096A E6DZ-7G115A F2DZ-7G103C F2DZ-7G103D F2DZ-7G103E F2DZ-7G103G
1 1 1 1 1 2 1 1 1 1 1 1
95-99 95-Up 96-99 00-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-00
86209 86209B 86209C 86209H 36217 86235 86237 86238 86241 86257H 86260H 86289
96077-01 N.L. XF2Z-7G184AA XF1Z-7G184AA E6DZ-7F240A E6DZ-7C096A N.L. E6DZ-7G177A N.L. F5DZ-7G178A F5DZ-7F405A E6DZ-7F404A
SEALING RINGS 175D 176A 177E 177E 179E 179E
Ring Kit (Teon) ....................................................................................................... Pump Slide 3.079” OD (Metal)................................................................................. Pump Shaft (Front) .693” OD (Teon)...................................................................... Pump Shaft (Rear) .833” OD (Teon) ...................................................................... Forward & Direct 2.466” OD (Metal) ........................................................................ Forward & Direct 2.466” OD (Teon) ....................................................................... THRUST WASHERS
200 214E 214E 214E 214E 219E 219E 219E 219E 229B 232F 258D 278E 278E 279E 279E 280E 281E 293H 293H 293H 293H
Washer Kit (Does Not Include Selective Sprocket Support Washers) ..................... Driven Sprocket Support to Overdrive Drum .088” ................................................. Driven Sprocket Support to Overdrive Drum .098” ................................................. Driven Sprocket Support to Overdrive Drum .107” ................................................. Driven Sprocket Support to Overdrive Drum .117” ................................................. Driven Sprocket Support to Direct/ Intermediate Drum .056” -.062” ....................... Driven Sprocket Support to Direct/ Intermediate Drum .064” -.070” ....................... Driven Sprocket Support to Direct/ Intermediate Drum .076” -.080” ....................... Driven Sprocket Support to Direct/ Intermediate Drum .085” -.089” ....................... Forward Drum to Low Sprag (4 Tab) (Black .065”) .................................................. Direct/Intermediate Clutch Drum to Direct Sprag (2 Tab) ........................................ Low/ Intermediate Clutch Hub to Low/ Intermediate Spring Retainer (6 tab) ........... Drive Sprocket to Converter Reactor & to Case Cover (3 Uneven Spaced Tabs) ... Drive Sprocket to Converter Reactor & to Case Cover (3 Even Spaced Tabs) ....... Drive Sprocket to Converter Reactor & to Case Cover (3 Uneven Spaced Tabs) ... Drive Sprocket to Converter Reactor & to Case Cover (3 Even Spaced Tabs) ....... Driven Gear to Case Cover 3 Tab Plastic ................................................................ Driven Sprocket to Direct/Intermediate Support (Plastic) ........................................ Differential to Case .064” -.069” .............................................................................. Differential to Case .061” ........................................................................................ Differential to Case .065” ........................................................................................ Differential to Case .072” ........................................................................................
I F O R D I
BEARINGS & RACES 209 209 209 209 220E 235C 237G 238G 241 257 260H 289
Bearing, Pump Needle Bearing ............................................................................... Bushing, Replaces Pump Needle Bearing ............................................................... Bearing, Pump Shaft (1.002” OD) ............................................................................ Bearing, Pump Shaft (1.065” OD) ............................................................................ Bearing w/ Race, Driven Sprocket Support to Direct/ Intermediate Drum ............... Bearing w/ Race, Intermediate Hub (Both Sides) .................................................... Needle Bearing, Front Planet Shaft (Outer)............................................................. Bearing w/ Race, Front Planet to Rear Planet ......................................................... Needle Bearing, Front Planet Shaft (Captured) ....................................................... Bearing w/ Race, Rear Sun Gear Drum to Differential Support ............................... Bearing w/ Race, Differential Support to Parking Gear............................................ Bearing w/ Race, Differential to Sun Gear (2.355” OD) ...........................................
289
FORD AX4N, 4F50N ILL.
QTY.. QTY
YEAR
PART No.
REF. No.
BEARINGS & RACES (Cont.) 289 292H 295E 298E
Bearing w/ Race, Differential to Sun Gear (2.225” OD) .................... .............................. .................... ............. ... Bearing w/ Race, Differential to Case ................... ............................. .................... .................... .................... .................... ............ Needle Bearing, Converter Reactor (Inner) .................... .............................. .................... ................... ................... ............ .. Needle Bearing, Drive Sprocket Support (Inner) .................... .............................. .................... ................... ............. ....
1 1 1 1
01-Up 86289A 95-Up 86292 95-Up 64295 95-Up 86298A
1F1Z-7F404AA E6DZ-7G112A E6DZ-7G112A 8631186 8631186 E6DZ-7G247A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1995 96-Up 1995 96-99 00-Up 00-Up 95-97 98-03 04-Up 95-97 98-03 04-Up 95-Up 95-Up 95-Up 94-95 95-97 96-97 96-97 1998 98-99 98-99 98-99 99-00 01-02 01-03 04-Up 95-97 98-03 04-Up 95-97 98-03 04-Up 95-99 00-03 04-Up 95-Up 95-Up 95-Up
86300H 86300HW 86301H 86301HW 86301JW 86301KW 86310AH 86310AHB 86310AHC 86310BH 86310BHB 86310BHC 86313 54314B 54315B 86320HA 86320HB 86320HC 86320HD 86320HG 86320HH 86320HJ 86320HM 86320HN 86320HP 86320HQ 86320HR 86320H 86320J 86320L 86321H 86321J 86321L 86324H 86324HA 86324HB 86354 86367 86380H
F5DZ-7A191A F6DZ-7A191B F5DZ-7F396A F6DZ-7F396B YF1Z-7F396BA YF1Z-7F396AA F4DZ-7G331A F5DZ-7A136AB 4F1Z-7G331AA F5DZ-7A139A N.L. AF1Z-7A136AA 373184-S E6DZ-7G284AA 8631877 F5DZ-7Z490A F5DZ-7Z 490A F5OZ-7Z490A F5OZ-7Z 490A F6DZ-7Z490B F6DZ-7Z490D F8OZ-7Z490AA F8DZ-7Z490CA F8DZ-7Z490AA F8DZ-7Z490BA YF1Z-7Z490CA 1F3Z-7Z490AA 1F1Z-7Z490CA 4F1Z-7Z490AA N.L. N.L. N.L. N.L. N.L. 4F1Z-7Z490AA F8DZ-7G303AA YF3Z-7G303AA 4F1Z-7G303CA E6DZ-7F248A E6DZ-7D024A F0TZ-6749B
1
95-Up
86400H
83-AX4NTM
1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1
96-98 98-Up 96-99 95-Up 95-Up 95-Up 95-96 97-Up 95-Up 95-99 95-99 95-99 00-Up 95-Up 95-00 01-Up 95-Up
86410EA 86410HA 86410H 86420 T86420 86420HK 86425B 86425H 86431HA 36436 86436 86436H 86436HA 86437 86438A 86438B 76445C
F5DZ-7F293BA F8DZ-7F293AB F6DZ-7F293A F1DZ-7G484A N.L. N.L. F10Y-7G136A F10Y-7G136A F7OZ-7G136AA F8DZ-7G383AB E9TP-9E731AA F5DZ-9E731AA F5DZ-9E731BA YF1Z-7H103AA F1DZ-7H141A F5DZ-7M101A 1F1Z-7M101AA F2PZ-14A464A
GASKETS & O-RINGS 300H 300H 301A 301A 301A 301A 310A 310A 310A 310A 310A 310A 313A 314A 315A 320A 320A 320A 320A 320A 320A 320A 320A I 320A 320A D320A R320A O320A F I 320A 320A 321A 321A 321A 324A 324A 324A 354H 367H 380E
Gasket, Bottom Pan (Cork) (Fiber = 86300HF) ................... ............................ ................... .................... ................. ....... Gasket, Bottom Pan (Bonded Gasket).......... Gasket) .................... .................... ................... ................... .................... .................... .......... Gasket, Side Cover (Cork) (Fiber = 86301HF) .................... .............................. ................... ................... ................. ....... Gasket, Side Cover (Bonded Gasket)................... ............................. .................... .................... ................... ................... ............ .. Gasket, Side Cover (Steel Cover)................... ............................. ................... ................... .................... .................... .................. ........ Gasket, Side Cover (Aluminum Cover)................... ............................. ................... ................... .................... .................... .......... Gasket, Pump Plate to Pump (No Stripe) (AX4N) ................... ............................. .................... .................... ............ .. Gasket, Pump Plate to Pump (Orange Stripe) (AX4N) ................... ............................. .................... ............... ..... Gasket, Pump Plate to Pump (White Stripe) (4F50N) .................... .............................. .................... ............... ..... Gasket, Pump Plate to Valve Body (No Stripe) (AX4N).................... ............................. ................... .............. .... Gasket, Pump Plate to Valve Body (Orange Stripe) (AX4N) .................... ............................. ............... ...... Gasket, Pump Plate to Valve Body (Blue Stripe) (4F50N) ................... ............................. ................... ........... O-Ring, Oil Pump Slide ................... ............................ ................... .................... .................... .................... .................... ................... .............. ..... Seal, Pump Slide (Rubber) ................... ............................. .................... .................... ................... ................... .................... .................. ........ Seal, Pump Slide (Teon) ................... ............................. .................... .................... .................... .................... ................... ................... .......... Bonded Valve Body Gasket, # No Stamp (Taurus, Sable w/ 3.0L) ................ .......... Bonded Valve Body Gasket, # 11........................ ................ ............... ................ ...... Bonded Valve Valve Body Gasket, # 13 or # 14 ................... ............................. .................... .................... .................... ............... ..... Bonded Valve Valve Body Gasket, # 15 ................... ............................ ................... .................... .................... .................... .................. ........ Bonded Valve Valve Body Gasket, # 84 ................... ............................ ................... .................... .................... .................... .................. ........ Bonded Valve Valve Body Gasket, # 85 ................... ............................ ................... .................... .................... .................... .................. ........ Bonded Valve Valve Body Gasket, # 86 ................... ............................ ................... .................... .................... .................... .................. ........ Bonded Valve Valve Body Gasket, # 87 ................... ............................ ................... .................... .................... .................... .................. ........ Bonded Valve Valve Body Gasket, # 90 or #03 ................... ............................. .................... ................... ................... ................. ....... Bonded Valve Valve Body Gasket, # 04 ................... ............................ ................... .................... .................... .................... .................. ........ Bonded Valve Valve Body Gasket, # 05 ................... ............................ ................... .................... .................... .................... .................. ........ Bonded Valve Valve Body Gasket, # 01 ................... ............................ ................... .................... .................... .................... .................. ........ Gasket, VB Plate to Case Cover................... ............................. .................... ................... ................... .................... .................... .......... Gasket, VB Plate to Case Cover................... ............................. .................... ................... ................... .................... .................... .......... Gasket, VB Plate to Case Cover................... ............................. .................... ................... ................... .................... .................... .......... Gasket, VB Plate to Valve Body ............. ................ ............... ................ ............... .... Gasket, VB Plate to Valve Body ............. ................ ............... ................ ............... .... Gasket, VB Plate to Valve Valve Body.................... .............................. .................... .................... ................... ................... .................... .......... Gasket, Case Cover to Case (AX4N) ................... ............................. .................... .................... ................... ................... ............ .. Gasket, Case Cover to Case (AX4N) ................... ............................. .................... .................... ................... ................... ............ .. Gasket, Case Cover to Case (4F50N) .................... .............................. ................... ................... .................... .................... .......... Lathe Cut Seal, 3-4 Accumulator Piston .................... .............................. .................... ................... ................... ................. ....... Seal, Overdrive Servo Cover (Thin Wall) ................... ............................. ................... ................... .................... ................. ....... O-Ring, Turbine Shaft ................... ............................. .................... ................... ................... .................... .................... .................... ................ ...... TECHNICAL MANUALS
400D
Tech Manual .............. ................ ............... ................ ............... ............... ................ .. ELECTRICAL COMPONENTS
N.I. N.I. N.I. 420A 420A 420A 425A 425A 431A 436 436 436 436 437 438A 438A 445
290
Switch, Manual Lever Position (MLPS) (8 Pin Connector) ................... ............................. ................... ......... Switch, Manual Lever Position (MLPS) (10 Pin Connector) ................... ............................. ................. ....... Switch, Manual Lever Position (MLPS) (11 Pin Connector).................... .............................. ................. ....... Solenoid, Shift (1-2, 2-3, 3-4) ................... ............................. .................... ................... ................... .................... .................... ............... ..... Solenoid, Shift (1-2, 2-3, 3-4) (Teckpak) (Teckpak) .................... ............................. ................... .................... .................... ................. ....... Solenoid Master Kit ................... ............................. .................... .................... .................... ................... ................... .................... .................... .......... Solenoid, Modulated Lock-Up (White) ................... ............................. .................... .................... .................... ................... ........... Solenoid, Modulated Lock-Up (Blue) .................... .............................. ................... ................... .................... .................... ............ .. Solenoid, Electronic Pressure Control (EPC) .................... ............................. ................... .................... ................... ......... Sensor, Sensor, Vehicle Speed (VSS) Cable Drive .876” Diameter................... ............................. ................... ......... Sensor, Sensor, Vehicle Speed (VSS) Cable Drive 1.100” Diameter.......... Diameter.................... .................... ................ ...... Sensor, Sensor, Vehicle Speed (VSS) Gear Driven (20T Gear) ................... ............................. .................... .............. .... Sensor, Sensor, Vehicle Speed (VSS) (13” Harness) ................... ............................. ................... ................... .................... ............ Sensor, Sensor, TOT/TFT (Transmission Oil Temp) ................... ............................. .................... .................... ................... ............ ... Sensor, Sensor, Input Speed (TSS) (2 Prong Oval Connector w/ Insert) (2 O-Rings).......... Sensor, Sensor, Input Speed (TSS) (2 Prong Square Connector No Insert) (1 O-Ring) ...... Repair Kit, Wire Harness (VSS)................... ............................. .................... .................... .................... .................... ................... ...........
FORD AX4N, 4F50N ILL.
QTY.. QTY
YEAR
PART No.
REF. No.
ELECTRICAL COMPONENTS (Cont.) 445 446 446
Repair Kit, External Wire Harness .................... .............................. .................... ................... ................... .................... ................ ...... Wire Harness, Internal (AX4N) ................... ............................ ................... .................... .................... .................... ................... ............ ... Wire Harness, Internal (4F50N) ................... ............................. .................... .................... ................... ................... .................... ............
1 1 1
95-Up 95-03 04-Up
86445EHK 86446HA 86446HB
F2PZ-14A464G F5DZ-7G276A 4F1Z-7G276AA
1 1 1 1 1 1 1 1 1 7 1 2
95-97 98-99 00-03 95-Up 1995 96-Up 04-Up 95-Up 95-U p 95-Up 95 -Up 95-Up 95-U p 95-Up 95 -Up 95-Up
86500H 86500HA 86500HB 86520H 86529 86529A 86529B 86531 86532 86533 86534 86538
N.L. N.L. N.L. 96200-01 96200-0 1 E6DZ-7A108A F6DZ-7A108AA N.L. K86880 E6SP-7A146 FA 96925 E6SP-7R194 AC E6SP-7G28 7
1 1 1 1 1 1 1 1 1 1
95-Up 86550H L96-Up 86552H L96-03 86554H 95-Up 86556H 95-Up 86559H 95-Up 86572B 95-Up 86572C 98-Up 86572D 95-Up 86575A 95-Up 86577H
F5DZ-7L669BA 4F1Z-7G120AA F5DZ-7A360A N.L. F5DZ-7A626A F3DZ-7B067A 1F1Z-7B067AA N.L. N.L. F5DZ-7A089A
1 1 1 1 1 1 1
95-Up 86582H 95-Up 86584H 95-Up 86583H 95-Up 86594 95-98 86598H 98-01 86598HB 01-Up 86598HA
F4DZ-7A398B 1F2Z-7D006AA N.L. E6DZ-7A153A ZF2Z-4207BA N.L. N.L.
PUMPS 500A 500A 500A 520A 529E 529E 529E 531A 532A 533A 534A 538A
Pump (Cast # RF-F4)................... ............................. .................... ................... ................... .................... .................... .................... ................. ....... Pump (Cast # RF-F8, RF-XF) ................... ............................. .................... ................... ................... .................... .................... .............. .... Pump (Cast # RF-XF) .................... ............................. ................... .................... .................... .................... .................... ................... ............... ...... Pump Cover ................ ............... ................ ............... ................ ............... ............... . Converter Reactor (Support) 3 Uneven Spaced Holes for Washer # 86279 ........... ........... Converter Reactor (Support) 3 Even Spaced Holes for Washer # 86279A ............. ............. Converter Reactor (Support) (4” Long) (4F50N) ................... ............................. ................... ................... ............... ..... Rotor Kit .............. ................ ............... ............... ................ ............... ................ ........ Rotor, Pump ............. ................ ............... ................ ............... ................ ............... ... Vane, Pump ............. ................ ............... ................ ............... ................ ............... ... Pump Slide ............... ................ ............... ................ ............... ................ ............... ... Ring, Pump Vane ............. ................ ............... ................ ............... ............... ........... DRUMS & CLUTCH HUBS
550B 552C 554F 556G 559D 572C 572C 572C 575F 577D
Overdrive (36 Lugs For Shell) ................... ............................. ................... ................... .................... .................... .................... .............. .... Direct & Intermediate (5 Clutch, 10mm Spline) (Steel Piston Type) ................... ........................ ..... Forward (4 Clutch, 4.5” Tall, 10mm Thick Splines) (Exc. Taurus SHO) ................... ................... Reverse (.440” OD Oil Hole) ................... ............................. .................... .................... ................... ................... .................... ................ ...... Coast w/ Sun Gear.................... ............................. ................... .................... .................... .................... ................... ................... .................... ............ Clutch Hub, Intermediate (1.000” Long Clutch Splines) (AX4N).................... .............................. .......... Clutch Hub, Intermediate (1.070” Long Clutch Splines) (AX4N).................... ............................. ........... Clutch Hub, Intermediate (1.130” Long Clutch Splines) (AX4N, 4F50N) ................. ................. Clutch Hub, Direct Overrun (.830” Thick)................... ............................. .................... .................... ................... ................ ....... Clutch Hub & Outer Race, Low/ Intermediate Clutch................... ............................. .................... .................. ........
I F O R D I
PLANETS 582G 584G 583 594D 598H 598H 598H
Planet, Front .................... .............................. .................... .................... ................... ................... .................... .................... .................... ................... ......... Planet, Rear .................... ............................. ................... .................... .................... .................... ................... ................... .................... .................... ............ Planet Kit (w/ Front Planet, Rear Planet, 36 Lug Sun Shell)................... ............................. ................. ....... Ring Gear, Rear .................... .............................. ................... ................... .................... .................... .................... .................... ................... .............. ..... Ring Gear, Final Drive (74T, (74T, 25 Lugs) (30T Sun Gear Type)................... ............................. ................ ...... Ring Gear, Final Drive (74T, (74T, 32 Lugs) (30T Sun Gear Type)................... ............................. ................ ...... Ring Gear, Final Drive (71T, (71T, 32 Lugs) (29T Sun Gear Type)................... ............................. ................ ...... SUN GEARS, SHELLS & SUPPORTS
618H 618H 620C 583
Sun Gear, Final Drive (29T, (29T, 5.250” Long, 39T Internal Splines) ................... ............................. ............ Sun Gear, Final Drive (30T, (30T, 5.250” Long, 39T Internal Splines) ................... ............................. ............ Shell, w/ Front Sun Gear (w/ 36 Drive Lugs, 1 Bushing) ................... ............................. ................... ............ ... Sun Shell Kit (w/ Front Planet, Rear Planet, 36 Lug Sun Shell) ................... ............................. ............
1 1 1 1
01-Up 95-01 95-Up 95-Up
86618HA 86618H 86620B 86583H
1 1 1 1 1
95-Up 86652H 95-Up 86656A 95-Up 86658A 95-Up 86666A 95-Up 86669A
1 1 1 1 1
95-Up 86671 95-Up S86671 95-Up 86673B 95-Up 86678H 95-Up 86678HA
1 1 1 1 1
95-Up 86700HA 95-Up 86700 05-Up 86700HB 95-Up 86700G 95-Up 86700H
N.L. F5DZ-7F342A F5DZ-7D064A N.L.
ONE WAY CLUTCHES 652D 656F 658B 666F 669B
One Way Clutch, Low/ Intermediate (Spring, Roller, Cage) 7 Tab ................... ........................... ........ Roller Clutch, Direct (.590” Black or Gray Plastic) ................... ............................. .................... .................... ............ .. Sprag, Low Clutch (30 Elements) Replaces 16 & 26 Element Versions Versions .................. .................. Inner Race, Direct Overrun Clutch (.500” Wide Bushing) ................... ............................. .................... ............ Outer Race, Overrun Clutch (.720” Thick, 57T) .................... .............................. .................... ................... ............... ......
7471014 F3DZ-7A089B F3DP-7G206BA F5DZ-7G156A F3DZ-7D171AB
SHAFTS 671E 671E 673E 678D 678D
Pump Shaft .................... .............................. .................... .................... ................... ................... .................... .................... .................... .................... ............ Pump Shaft, Improved Lube Flow.......... Flow .................... .................... .................... ................... ................... .................... ................. ....... Turbine Shaft (25 Spline) .................... .............................. .................... ................... ................... .................... .................... .................... .......... Output Shaft, 19.250” Long (34 Spline on Differential End).................... ............................. ................. ........ Output Shaft, 19.250” Long (35 Spline on Differential End)................... ............................. .................. ........
E6SP-7R190AB 96855-02K N.L. N.L. N.L.
CHAINS 700E 700E 700E 700E 700E
Chain, .750” Wide Sprocket, 86 Rocker Pins (HV075) .................... .............................. .................... .............. .... Chain, .750” Wide Sprocket, 86 Round Pins (HV021) (1 Copper Link) .................. .................. Chain, .750” Wide Sprocket, 88 Rocker Pins (HV092) (4F50N) 3.9L ................... ...................... ... Chain, .750” Wide Sprocket, 88 Round Pins (HV041) (2 Copper Links) ................ ................ Chain, .875” Wide Sprocket, 88 Rocker Pins (HV042) (3 Blue Links) .................... ....................
4F1Z-7G249AA E6DZ-7G249A N.L. F68Z-7G249A F50P-7G249AA
291
FORD AX4N, 4F50N ILL.
QTY.. QTY
YEAR
PART No.
REF. No.
SPROCKETS & SUPPORTS 705E 705E 706E 706E 706E 710 713E
Sprocket, Drive (35T) (Narrow, (Narrow, 4.012” OD) ................... ............................ ................... .................... .................... ............. ... Sprocket, Drive (38T) Wide, 4.470” OD) ................... ............................. .................... ................... ................... .................. ........ Sprocket, Driven w/ Shaft (39T) (Wide, 4.415” OD)................... ............................. .................... .................... .......... Sprocket, Driven w/ Shaft (39T) (Wide, 4.425” OD)................... ............................. .................... .................... .......... Sprocket, Driven w/ Shaft (39T) (Wide, 4.490” OD)................... ............................. .................... .................... .......... Sprocket Kit, w/ Turbine (38T / 39T) (Round Pin, .750” Wide) (Windstar) ............... ............... Support, Driven Sprocket w/ Notch (Cast RFF4DP-7G168-AB).................... .............................. ..........
1 1 1 1 1 1 1
95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up
86705CA 86705HF 86706HD 86706HG 86706HF 86710HHK 86713H
E6DZ-7G129A N.L. N.L. N.L. N.L. N.L. F68Z7G166A
1 1 1 1 1 1
95-Up 95-01 01-Up 01-Up 95-99 00-Up
86715HA 86715HK 86715HAK 86715HBK 86724H 86724HA
N.L. N.L. N.L. N.L. F6DZ-7A130CA N.L.
1 1 1
95-98 98-03 04-Up
P86740-2 P86740-3 P86740-8
N.L. N.L. N.L.
DIFFERENTIALS 715H 715H 715H 715H 724H 724H
Differential (34 Spline Axles) (Less Speed-O-Gear) (5 Pinion) ................... ............................ ............. .... Differential Assembly (30T Sun Gear Type).................... .............................. .................... .................... ................... ........... .. Differential Assembly (29T Sun Gear Type) (AX4N) .................... .............................. .................... .................. ........ Differential Assembly (29T Sun Gear Type) (4F50N)................... ............................. .................... .................. ........ Support, Differential (Low/ Interm Clutch Housing) (Alum.) ................... ............................. .................. ........ Support, Differential (Low/ Interm Clutch Housing) (Alum.) (Cast RF1F1P) ............ ............ VALVE BODIES
740A 740A 740A
Valve Body (Premium) (Cast RF-F4) ................... ............................. ................... ................... .................... .................... ............. ... Valve Body (Premium) (Cast RF-F8 or RF-XF1) .................... .............................. .................... .................... ............. ... Valve Body (Premium) (4F50N) ................ ............... ................ ............... ............... .. VALVE BODY COMPONENTS
741D 741D 741D 741D 741H
Check Ball, Valve Valve Body (5/16”) .................... ............................. ................... .................... .................... .................... .................... ............ Retainer, Valve Valve Body Forward Clutch Control Valve.................... .............................. .................... .................. ........ Sleeve, Valve Body to Pump Shaft (Press-In) ................... ............................. .................... .................... .................. ........ O-Rings for S86741HDK.......... S86741HDK.................... .................... .................... .................... ................... ................... .................... .................... ............ Spring, Capacity Modulator Valve Valve (4F50N)................... ............................. .................... .................... .................... ............. ...
AR 1 1 1 1
95-Up 76741-5 95-Up 86741-4 95-Up A86741V 95-Up ORMK-4 04-Up 86741A-3
E7DZ-7E195A F8DZ-7F194AA 96201-18 OR-017-25 N.L.
1 1 1 1 1 1 1 1 1 1
95-Up 96-Up 01-02 95-Up 95-Up 00-Up 95-Up 95-Up 95-Up 95-Up
86755H 86755HD 86755HE 86755-2 86765H 86766HA 86854 86125E 86129H 86857H
N.L. N.L. N.L. N.L. N.L. N.L. E6DZ-7E085A F5OZ-7E085BA F2DZ-7E085A F5DZ-7E085A
1 1 1 1 1 1
95-Up 95-Up 95-Up 95-Up 95-Up 95-Up
86878 86878A 86878B 86878C 86878D 86878E
E8DZ-7D483A E8DZ-7D483B F8DZ-7D483AC N.L. F8DZ-7D483AE F8DZ-7D483AF
CASES & HOUSINGS 755A
I 755A D755A R755A O765H F I 766A
854G 125C 129B 857D
Case Cover (Cast # RFF4DP-7G234-BA) ................... ............................. ................... ................... .................... ............... ..... Case Cover (Cast # RFF6DP-7G234-BA) ................... ............................. ................... ................... .................... ............... ..... Case Cover (Cast # RFYF1P-7G234-AC or REF6DP-7G234-AA) REF6DP-7G234-AA) ................... .......................... ....... Sleeve, Channel Plate Sleeve (2 Per Kit) .................... .............................. ................... ................... .................... ............... ..... Pan, Bottom .................... .............................. ................... ................... .................... .................... .................... .................... ................... ................... ............ Pan, Side (Valve (Valve Body Cover) (Aluminum) ................... ............................. .................... .................... .................... ............. ... Cushion Spring, Reverse (4-51/64” ID)................... ............................. .................... ................... ................... .................... .......... Cushion Spring, Intermediate (.071” , 8T).......... 8T) .................... .................... ................... ................... .................... ............... ..... Cushion Spring, Forward (.083”)................... ............................. .................... .................... .................... ................... ................... .......... Cushion Spring, Low/ Intermediate Clutch (.070”) .................... ............................. ................... .................... ............ .. SNAP RINGS
878B 878B 878B 878B 878B 878B
Forward, Direct, & Intermediate (.056”) .................... ............................. ................... .................... .................... .................. ........ Forward, Direct, & Intermediate (.067”) .................... ............................. ................... .................... .................... .................. ........ Forward, Direct, & Intermediate (.078”) .................... ............................. ................... .................... .................... .................. ........ Forward, Direct, & Intermediate (.092”) .................... ............................. ................... .................... .................... .................. ........ Forward, Direct, & Intermediate (.101”) .................... ............................. ................... .................... .................... .................. ........ Forward, Direct, & Intermediate (.111”) (.111”)................... ............................. .................... ................... ................... .................... .......... MISCELLANEOUS COMPONENTS
902H 902H 903H 903H 903H 904H 912H 914H 915 926H 928H 932H 936H 937H 937H 946H 962C 963C
292
Piston, Overdrive Servo (Uses 1.050” OD Spring) (95-7/97).................... .............................. ............... ..... Piston, Overdrive Servo (Uses 1.700” OD Spring) (7/97-Up) ................... ............................. ............... ..... Pin, Overdrive Servo (No Groove) ................... ............................. .................... .................... .................... .................... ................ ...... Pin, Overdrive Servo (2 Groove) (Uses 1.050” OD Spring) .................... .............................. ................. ....... Pin, Overdrive Servo (2 Groove) (Uses 1.700” OD Spring) .................... .............................. ................. ....... Cover, Overdrive Servo.......... Servo.................... .................... .................... .................... ................... ................... .................... .................... ............. ... Servo, Coast Servo (Bonded) .................... .............................. ................... ................... .................... .................... .................... ............. ... Cover, Coast Servo (Bonded) .................... .............................. ................... ................... .................... .................... .................... ............. ... Band Guide, Overdrive Band (Plastic) .................... .............................. ................... ................... .................... .................... .......... Spring, 1-2 Accumulator (Exc. SHO) (Plain) ................... ............................. ................... ................... .................... ............ .. Pin, Neutral Drive Accumulator (1-2, 2-3, 3-4, Rev)................... ............................. .................... ................... ........... Spring, 2-3 Accumulator (Orange) ................... ............................. .................... .................... ................... ................... ................. ....... Spring, 3-4 Accumulator (Blue) ................... ............................. .................... .................... .................... ................... ................... ............ .. Piston, 3-4 Accumulator ................... ............................. .................... .................... ................... ................... .................... .................... ............. ... Piston Kit, Accumulator .................... .............................. .................... .................... ................... ................... .................... .................... ............. ... Spring, Reverse Accumulator (Green) .................... ............................. ................... .................... .................... .................... .......... Piston, Intermediate Clutch (Bonded) ................... ............................. .................... ................... ................... .................... ............ .. Piston Housing, Intermediate Clutch Return.................... .............................. .................... .................... ................... ...........
1 1 1 1 1 1 1 1 1 2 3-4 1 1 1 1 1 1 1
95-E97 86902 L97-Up 86902A 95-Up 86903 95-97 86903B 98-Up 86903H 95-Up 86904 95-Up 86912H 95-Up 86914H 95-Up 86915 86915 95-Up 86926H 95-Up 86928 95-Up 86932H 95-Up 86936H 95-Up 86937 95-Up 86937K 95-Up 86946H 95-Up 86962H 95-Up 86963H
F3DP-7G244AA F3DZ-7F200A E6DZ-7F203A E6DZ-7F203C F88Z-7H188CA N.L. F4DP-7H281A F4DP-7H284A E6DZ-7D430A F5DZ-7G267A E602-7G094A F5DZ-7F285A F5DZ-7G266A N.L. N.L. F5DZ-7E485A F88Z-7E005AA F4DZ-7H185A
FORD AX4N, 4F50N ILL.
QTY.
YEAR
PART No.
REF. No.
1 1 1 1 1 1 1 1 2 2 2 1 1
95-Up 95-Up 95-Up 94-03 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up
86964H 86964HA 86965B 86548H 86966 86967H 86972 86974H 86996 T86996C T76496C 86996H 86999H
F8DZ-7A262AB F88Z-7A262AA F4DP-7F254BA F5DZ-7G448AA E6DZ-7E005A F4DP-7H290A F1DZ-7F194A F6DZ-7G299A E1DZ-7D273A N.L. S-190 F7DZ-7D273AA N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 98-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up
T-2495-SL 86755-2 T-2495 T-0450 T-2420 T-2416 T-1661 T-2397 T-2407 T-2418 T-2415 T-0442 T-2400 T-1652 T-1619 T-2470 T-1664 T-2410 T-2463 T-2399 T-1656 T-2494 T-2325 T-2421 T-1658 T-2433 T-5033-K T-2405 T-2402 T-1657 T-2400-C T-2400-A T-1660 T-1662 T-2400-B T-1659 T-2411 T-2398 TFD-BJR T-1651 T-0436 T-0004 T-0004-RT T-9217-SL T-9217 T-9218 T-2403 T-2401 T-6900 T-0156-AF T-0156-A T-2409-F
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
MISCELLANEOUS COMPONENTS (Cont.) 964B 964B 965F 548 966G 967D 972C 974B 996H 996H 996H 996H 999H
Piston, Forward Clutch (Bonded) (.830” Height) ...................................................... Piston, Forward Clutch (Bonded) (.975” Height) ...................................................... Piston, Direct Clutch ................................................................................................ Ring, Direct Piston (use w/ A86965B)...................................................................... Piston, Reverse Clutch ............................................................................................ Piston, Low/ Intermediate Clutch (Bonded) ............................................................. Retainer w/ Springs, Intermediate Clutch ................................................................ Retainer w/ Springs, Forward Clutch ....................................................................... Cooler Line Fitting, 18mm (Teckpak) ....................................................................... Clip, Cooler Line Retainer For 18mm Fittings (Teckpak) ......................................... Retainer, Cooler Line For 18mm Fittings (Plastic) (Teckpak)................................... Fitting, 3/8” Quick Connect ...................................................................................... Tube Set................................................................................................................... TOOLS
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
Channel Plate Sleeve .............................................................................................. Channel Plate Sleeve (Sonnax)............................................................................... Channel Plate Sleeve Bore Repair Tool................................................................... Checking Tool, Converter End Play ........................................................................ Checking Tool, Transmission End Play ................................................................... Disconnect Tool, Transmission Cooler Line ............................................................ Gauge Tube .............. ............... ................ ............... ................ ............... ............... ... Guide Pin, Front Pump Body .................................................................................. Guide Pin, Valve Body & Oil Pump Shaft Body ...................................................... Guide Sleeve, Converter Use with End Play Check Tool T-0450 ............................ Height Gauge ............... ............... ............... ................ ............... ................ ............... Holding Fixture, Converter Clutch ........................................................................... Installer & Protector, Lip Seals 3 Piece Set ............................................................. Installer & Protector, Low-Intermediate Clutch ........................................................ Installer & Remover, OD & Low-Reverse Servo Piston .......................................... Installer & Remover, Reverse Drum & Planetary Gears ......................................... Installer, Driver Sprocket Sensor Wheel ................................................................. Installer, Front Hub .............. ............... ............... ................ ............... ................ ....... Installer, Front Pump & Converter Oil Seal ............................................................. Installer, Front Pump Bearing Seal ......................................................................... Installer, Lube Tube Seal .............. ................ ............... ............... ................ ............ Installer, Oil Pump Needle Bearing & Seal Use with T-2494-SL Bushing ................ Installer, Output Seal ................ ............... ................ ............... ............... ................ .. Installer, Output Shaft Seal .............. ............... ................ ............... ............... .......... Installer, Output Shaft Seal Pilot (AX4N) ................................................................. Installer, Reverse Clutch Feed Oil Pipe Seal .......................................................... Installer, Reverse Clutch Feed Oil Pipe Seal 4 Piece Kit ......................................... Installer, Stator Driven Sprocket Bearing ................................................................ Loading Tool, Front Clutch ............... ............... ................ ............... ................ ......... Loading Tool, replacement Screw For T-2402 ........................................................ Protector, Clutch Seal Forward & Intermediate ....................................................... Protector, Lip Seal, Direct Clutch ............... ................ ............... ................ .............. Protector, Lip Seal, Intermediate Clutch Balance Piston ........................................ Protector, Lip Seal, Reverse Piston ........................................................................ Protector, Seal Reverse .............. ............... ............... ................ ............... ............... Remover, Bearing (AX4N) ................ ............... ................ ............... ............... .......... Remover, Front Hub .............. ................ ............... ............... ................ ............... ..... Remover, Front Pump Bearing Seal ....................................................................... Remover, Fwd Wheel Drive Ball Joint (98-Up Taurus & Windstar) ......................... Remover, Lube Tube ................ ............... ................ ............... ............... ................ .. Remover, Oil Seal Universal ............... ................ ............... ................ ............... ....... Remover, Valve Body Lock Pin ................ ............... ................ ............... ............... .. Remover, Valve Body Lock Pin Replacement Tip For T-0004 ................................ Servo Bore Tool Sleeve (Overdrive) .............. ................ ............... ............... ............ Servo Bore Tool, Use with T-9217-SL Sleeve Overdrive ......................................... Servo Bore Tool, Use with T-9218-SL Sleeve Intermediate ..................................... Servo Rod Tool, Low Intermediate ............................. ............... ................ .............. Servo Rod Tool, Overdrive ............... ............... ................ ............... ................ ......... Spring Compressor, Drum Buddy, 2nd Clutch Drum ............................................... Transmission Holding Fixture, Sold Without Base Use Base T-0156-BB ................ Transmission Holding Fixture, With Base ............................................................... Transmission Holding Fixture, Without Base Use Base T-1006 ..............................
I F O R D I
293
FORD AX4N, 4F50N ILL.
QTY.
YEAR
PART No.
REF. No.
TOOLS (Cont.) N.I. N.I.
Valve Body Air Test Plate Gasket, For Use with T-1653 .............. ................ ........... Valve Body Air Test Plate, Use With Gasket T-1654 ................ ............... ................ .
VOL.
SONNAX PRODUCTS
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 9 I Vol Vol 9 DVol 9 RVol 9 OVol 9 F I Vol 9
95-Up 95-Up
PAGE ILL.
1-2 Accumulator Pin (4 per bag) .............................................................................. 3-4 Accumulator Bore Sleeve Kit ............................................................................. Accumulator Pressure Control Valve Kit O.S. (to 1997) (req T-36948-TL) .............. Boost Valve & Sleeve Kit (Except 3.0L 12 Valve, “Factory” Style) .............. ............. Boost Valve & Sleeve Kit (Except 3.0L 12 Valve, Includes O-Rings) ....................... Boost Valve & Sleeve Kit (3.0L 12 Valve, “Factory” Style) ....................................... Boost Valve & Sleeve Kit (3.0L 12 Valve, Includes O-Rings) ................................... Bypass Clutch Control Sleeve & Plunger Kit (.486” Spool Diameter) ...................... Bypass Clutch Control Sleeve & Plunger Kit (.496” Spool Diameter) ...................... Bypass Clutch Control Valve Kit O.S. (req T-96206-TL) .......................................... Channel Plate Repair Sleeve (Machining Required) (5 per bag) ............................. Converter Reg Valve Kit O.S. (req T-VB-FIX & T-96201-TL3 or T-F-96201-TL23) .. Direct Shaft Support Bushing................................................................................... Elevated Pressure Main Pressure Regulator Spring (20 per bag)........................... Forward Control Valve Kit (T-96206-BST Recommended) ...................................... Forward Planetary Bearing (T-96003-MTL* Recommended) .................................. Line Pressure Modulator Valve & Sleeve Kit (to 1997) ............................................ Low Radius Relief Valve ............................. ............... ................ ............... ............... Manual Valve ............... ............... ............... ................ ............... ................ ............... Oil Pump Shaft (Upgraded)...................................................................................... Oversized Pressure Regulator Valve Kit ................................................................. Pump Bearing (2000-Up) ......................................................................................... Pump Bearing (w/ Integral Seal) (to 1999)............................................................... Pump Shaft Sleeve (In Valve Body) ............... ............... ................ ............... ............ Pump Slide Pin (5 per bag) ...................................................................................... Rear Sun Gear Bearing & Race Assembly .............................................................. Servo Pin Bore Sleeve (req T-S-96872-TL & T-SERVO-FIX) .................................. Solenoid Regulator Valve Kit O.S. (req T-96201-TL2) ............................................. Stator Support Shaft (to 2003) ............... ................ ............... ............... ................ .... Stator Support Shaft (2004-Up) ............................................................................... Sure Cure Kit (req T-96206-TL, T-96201-TL2, T-96201-TL3, T-96201-BST) ........... Notes
294
1 1
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
N.I. N.I. 7 6 6 6 6 1 1 2 N.I. 3 N.I. N.I. 8 N.I. 9 N.I. 10 N.I. 5 N.I. N.I. N.I. N.I. N.I. N.I. 4 N.I. N.I. N.I.
T-1654 T-1653 PART NO. S86928 S86937K S86741EK S86741TAK S86741TK S86741TCK S86741TBK S86741HBK S86741HCK S86741HBBK S86755-2 S86741QK S96008-01 86741P-3 S86741HSK S96003-01 S86741HDK S76741A-1 S86741M-1 S86671 S86741PK S86209H S86209C A86741V A86535 36254C S96872-01K S86741LK S86529A S86529B S86174H
N.L. N.L. SONNAX NO. 96706-01 96512K 36948-20K 96201-08K 96201-01K 96201-13K 96201-12K 96206-03K 96206-13K 96206-05K 96803 96201-23K 96008-01 96201-28 96206-07K 96003-01 96948-01K 10000-01K 96201-05 96855-02K 96206-10K 96419-01 96855-01K 96201-18 96200-02 96423 96872-01K 96201-21K 96849-01K 96849-02K SC-AX4N
FORD AX4N, 4F50N Notes
I F O R D I
295
FORD C-4, C-5
26300
26010B
26010EA
26010E
ILL.
QTY.
YEAR
PART No.
REF. No.
DELUXE KITS (SUPER KITS) 008 008 008
C-4 (Cork) ................................................................................................................ C-4 (Cork) ................................................................................................................ C-4 (Fiber) (High Performance) ...............................................................................
1 1 1
64-69 70-81 70-81
26008 26008C 26008CFHP
N.L. N.L. N.L.
64-69 70-81
26007F 26007CF
N.L. N.L.
1 1 1 1 1 1
64-69 64-69 70-81 70-81 82-86 82-86
26006 26006F 26006C 26006CF 26006E 26006EF
N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1
64-69 64-69 70-81 70-81 82-86 82-86
26004 26004F 26004C 26004CF 26004E 26004EF
N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1
64-69 64-69 70-81 70-81 82-86 82-86
26002 26002F 26002C 26002CF 26002E 26002EF
N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1
1964 65-69 70-81 74-81 73-77 82-86 82-86 64-86
26010 26010A 26010B 26010C 26010D 26010E 26010EA 26014
C4AZ-7A098B C5AZ-7A098C D0DZ-7A098B D4FZ-7A098A D3BZ-7A098A E2DZ-7A098A E3TZ7AD98A C7AZ-7E242A
1 1 1 1 1 1 1 1 1
64-86 64-86 64-86 64-86 64-E65 64-E65 65-67 65-67 64-86
26022 26022K 26022C 26022S 26022A 26022AA 26022B 26022BHD 26024
D9AZ-7D034C D9AZ-7D034C D9AZ-7D034C D9AZ-7D034A N.L. N.L. C5AZ-7D034A N.L. D0AZ-7D095A
COMPLIANCE KITS (CALIFORNIA KITS) 007 007
C-4 (Fiber)................................................................................................................ C-4 (Fiber)................................................................................................................
1 1
MASTER OVERHAUL KITS (WITH STEELS) 006 006 006 006 006 006
I 004 D004 R004 O004 F I 004 004
C-4 (Cork) ................................................................................................................ C-4 (Fiber)................................................................................................................ C-4 (Cork) ................................................................................................................ C-4 (Fiber)................................................................................................................ C-5 (Cork) ................................................................................................................ C-5 (Fiber)................................................................................................................ LESS STEEL KITS C-4 (Cork) ................................................................................................................ C-4 (Fiber)................................................................................................................ C-4 (Cork) ................................................................................................................ C-4 (Fiber)................................................................................................................ C-5 (Cork) ................................................................................................................ C-5 (Fiber)................................................................................................................
OVERHAUL KITS (W/ RINGS & SEALS) 002 002 002 002 002 002
C-4 (Cork) ................................................................................................................ C-4 (Fiber)................................................................................................................ C-4 (Cork) ................................................................................................................ C-4 (Fiber)................................................................................................................ C-5 (Cork) ................................................................................................................ C-5 (Fiber)................................................................................................................ FILTERS
010 010 010 010 010 010 010 014
C-4 ........................................................................................................................... C-4 ............... ............... ............... ................ ............... ................ ............... ................ C-4 Flat (Shallow Pan) Brass................................................................................... C-4 w/ Hump (Deep Pan)......................................................................................... C-4 Bronco (4wd)..................................................................................................... C-5 2wd.................................................................................................................... C-5 4wd................ ............... ............... ................ ............... ................ ............... ........ Governor Screen...................................................................................................... BANDS
022 022 022 022 022 022 022 022 024
296
Intermediate, Flex .................................................................................................... Intermediate, Flex (Kevlar)....................................................................................... Intermediate, Flex (Pro Series) ................................................................................ Intermediate, Flex (Slip-In/ Snap Band)................................................................... Intermediate, Rigid (1.280”) (w/ Arrow) .................................................................... Intermediate, Rigid (1.280”) (No Arrow) ................................................................... Intermediate, Rigid (2.100”) ..................................................................................... Intermediate, Rigid (2.100”) (Heavy Duty) ............................................................... Reverse (Rear) .......................................................................................................
FORD C-4, C-5 ILL.
QTY.
YEAR
PART No.
REF. No.
BUSHINGS 030 030 034 034 066
Bushing Kit ............................................................................................................... Bushing Kit ............................................................................................................... Pump (Babbitt) ......................................................................................................... Pump (Bronze) ............... ............... ............... ................ ............... ................ ............. Extension Housing ...................................................................................................
1 1 1 1 1
64-69 70-86 64-86 64-86 64-86
26030 26030B 26034 26034A 26066
N.L. N.L. C0AP-7B258A C0AP-7B258A B3TZ-7A034A
1 1 1 1 1 1
64-86 64-86 64-86 64-86 64-86 64-86
36070 36072 44074 26074 26074A 26074T
C2AZ-7A248A C7AZ-7B498A D5AZ-7052B D5AZ-7052B D5AZ-7052B C4UZ-7052A
METAL CLAD SEALS 070 072 074 074 074 074
Front (w/o Flange).................................................................................................... Linkage .................................................................................................................... Rear (Small, w/o Boot) ............................................................................................. Rear (w/ Long Boot) ................................................................................................. Rear (w/ Short Boot) ................................................................................................ Rear (Large, Truck w/ Bolt-On Yoke) ....................................................................... FRICTION PLATES
106 106 106 108 108 108
Direct (.078”) ............................................................................................................ Direct (.061”) (High Performance) (Red) (Use Extra Friction & Steel) ..................... Direct (.078”) (High Performance) (Red).................................................................. Forward (.061”) ........................................................................................................ Forward (.061”) (High Performance) (Blue) ............................................................. Forward (.061”) (High Performance) (Red) ..............................................................
3-4 65-86 26106 3-4 65-86 A26108HP 3-4 65-86 A26106HP 4-5 64-86 26108 4-5 64-86 R26108HP 4-5 64-86 A26108HP
E2SP7B164AA N.L. N.L. E2AP7B164AA N.L. N.L.
3-4 3-4 3-4 3-4 AR 3-4 3-4 AR
64-81 26126C 64-81 26126 64-81 26126K 82-86 26126E 64-86 26126X 64-86 26126 64-86 26126K 64-86 26126X
N.L. C4AZ-7B442B C4AZ-7B442B E2SZ-7B442A N.L. C4AZ-7B442B C4AZ-7B442B N.L.
1 1 1 1
64-72 26160 74-86 26160G 73-81 26160Y 82-86 26160W
C4AZ-7A377B D5AZ-7A377B D2AZ-7A377A E2TZ-7A377A
1 1 1 1 1 1 1 1 1
64-65 65-66 67-69 70-72 73-86 67-69 70-Up 67-69 70-Up
SK® 4 SK® 4L SK® 4SL SK® 4 71 SK® C5 47-2 40-2 47-3 40-3
STEEL PLATES 126 126 126 126 126 128 128 128
Direct (.060”) (C-4) (Commercial) ............................................................................ Direct (.078”) (C-4) ................................................................................................... Direct (.078”) (C-4) (Kolene) .................................................................................... Direct (.090”) (C-5) ................................................................................................... Direct (.095”) (Oversized) ....................................................................................... Forward (.078”) Smooth Finish ................................................................................ Forward (.078”) Smooth Finish (Kolene).................................................................. Forward (.095”) (Oversized) .................................................................................... MODULATORS
160 160 160 160
Screw In (White Stripe) ............................................................................................ Push In (Single w/ Green Stripe) ............................................................................. Push In (Single w/ Yellow Stripe) ............................................................................. Push In (Single w/ White Stripe) (C-5) (Replaces White Stripe) ..............................
I F O R D I
VALVE BODY RECALIBRATION KITS 165 165 165 165 165 165 165 165 165
Shift Kit®, C-4, All 1964 and Early 65 Mustang (Transgo®) .................................... Shift Kit®, C-4 1965-66, Exc. 64-1/2 Mustang (Transgo®)...................................... Shift Kit®, C-4 1967-69 (Transgo®)......................................................................... Shift Kit®, C-4 1970-72 (Transgo®)......................................................................... Shift Kit®, C-4 1973-Up & C-5 (Transgo®) .............................................................. Reprogramming Kit™, Automatic Shift HD Competition/Off-Road/HD (Transgo®) . Reprogramming Kit™, Automatic Shift HD Competition/Off-Road/HD (Transgo®) . Reprogramming Kit™, Stick Shift Full Manual; Converts Back to Auto (Transgo®) Reprogramming Kit™, Stick Shift Full Manual; Converts Back to Auto (Transgo®)
T26165 T26165A T26165C T26165E T26165F T26169 T26169A T26171 T26171A
SEALING RINGS 175 175
Ring Kit .................................................................................................................... Ring Kit ....................................................................................................................
1 1
64-69 70-86
26175 26175C
N.L. N.L.
1 1 1
64-69 70-86 70-86
26200 26200A 26200C
N.L. N.L. N.L.
1 1 1 1 1 1
64-86 64-86 64-86 64-86 64-86 64-65
26300 26300F 26305 26307 26310 26311
D0DZ-7A191B D0DZ-7A191B C4AZ-7086C C4AZ-7D026C E1AZ-7A136A N.L.
THRUST WASHERS 200 200 200
Washer Kit......................... ............... ................ ............... ................ ............... .......... Washer Kit (w/o Selectives) ..................................................................................... Washer Kit (w/ Selectives) ....................................................................................... GASKETS & O-RINGS
300 300 305 307 310 311
Gasket, Bottom Pan (Cork) ...................................................................................... Gasket, Bottom Pan (Fiber) ..................................................................................... Gasket, Extension Housing ..................................................................................... Gasket, Front Servo Cover ..................................................................................... Gasket, Pump ......................................................................................................... O-Ring, Front Pump ................ ............... ............... ................ ............... ................ ....
297
FORD C-4, C-5 ILL.
QTY.
YEAR
PART No.
REF. No.
MISCELLANEOUS COMPONENTS 400 500 500 500 500 530 554 554 555 582 582 654 680 740 740 741 878 878 878 912 922 922 974
Tech Manual, C-4 & C-5........................................................................................... Pump.............. ................ ............... ............... ................ ............... ................ ............. Pump........................................................................................................................ Pump........................................................................................................................ Pump (C-5) .............................................................................................................. Pump Gears............................................................................................................. Drum, Forward (5 Clutch) ........................................................................................ Drum, Forward (5 Clutch) ........................................................................................ Drum, Direct............................................................................................................. Planet, Front ............................................................................................................ Planet, Rear ............................................................................................................. Sprag Kit, Spring & Roller Kit ................................................................................... Governor, Orange Ink ID ................ ............... ................ ............... ................ ............ Valve Body (Premium) C-4 (9 Bolt) .......................................................................... Valve Body (Premium) C-5 ...................................................................................... Check Balls (Bag of 10) ........................................................................................... Snap Ring, Forward & Direct Clutch (.070” -.080”) .................................................. Snap Ring, Forward & Direct Clutch (.088” -.094”) .................................................. Snap Ring, Forward & Direct Clutch (.102” -.106”) .................................................. Piston, Reverse Servo (Bonded) ............................................................................. Nut, Band Adjustment (Coarse Thread) ................................................................... Nut, Band Adjustment (Fine Thread) ....................................................................... Spring, Forward Clutch Return ................................................................................
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-2 1-2 1
64-86 64-69 70-77 78-81 82-86 64-86 70-81 81-86 70-86 64-81 64-81 64-86 73-81 78-81 82-86 64-86 64-86 64-86 64-86 64-86 64-81 82-86 64-86
26400 26500A 26500B 26500C 26500D 26530 26554A 26554B 26555B 26582 26584 26654K 26680A P26740-1 P26740-2 A26741-5 26878A 26878B 26878C 26912 26922 26922A 26974
83-C5TM N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. C4AZ-7D098A N.L. N.L. N.L. N.L. D0AZ-7A577C D0AZ-7A577D E1AZ-7A577B D1AZ-7D189A 380850-S 389049-S E1AZ-7B070A
1 1 1 1 1 1 1 1 1 1 1 1 1
64-86 82-86 64-86 64-86 64-86 64-86 64-86 64-86 64-86 64-86 64-86 64-86 64-86
T-0450 T-1890 T-0130 T-0131 T-0132 T-1028 T-0160-A T-0163-C T-0163-D T-0033 T-0154-HDT T-0156-A T-0163-A
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
TOOLS N.I. N.I. N.I. N.I. I N.I. N.I. DN.I. RN.I. ON.I. F I N.I. N.I. N.I. N.I.
Checking Tool, Converter End Play ........................................................................ Disconnect Tool, Trans Cooler Line & Fuel Line 83-Up & 82 Lincoln Overdrive ...... Installer, Extension Housing Seal Boot Type ........................................................... Installer, Extension Housing Seal Universal ............................................................ Installer, Front Pump Seal ................ ............... ................ ............... ............... .......... Installer & Protector, Reverse Fits C5 81-Up ........................................................... Installer & Remover, Extension Housing Bushing, 1.500” Universal ....................... Pressure Gauge, 0 - 100 PSI .................................................................................. Pressure Gauge, 0 - 300 PSI .................................................................................. Remover, Front Pump Universal .............................................................................. Slide Hammer Set, 3/8” And 10mm Ends Stainless Steel Shaft .............................. Transmission Holding Fixture, With Base ............................................................... Vacuum Pump, Includes Gauge .............. ............... ................ ............... ................ .
Notes
298
FORD C-4, C-5 Notes
I F O R D I
299
FORD C-6 A
B
I D RC O F I
D
36 300
© 2014 Transtar Industries, Inc. No part of this work, inclu ding but not limited to the Part Numbers, may be rep roduced or transmitted in any form or by an y means, electronic or mech anical, including pho tocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
FORD C-6 E
F
G
I F O R D I
36 301
FORD C-6 VALVE BODY GUIDE 3
I D R O F I
1
7
6 8
2
4
302
©2014 Sonnax Industries, Inc. Artwork used by permission.
FORD C-6 36010B
36010A
36010C
36300 ILL.
QTY.
YEAR
PART No.
REF. No.
DELUXE KITS (SUPER KITS) 008 008 008 008 008
C-6 (Cork) .............. ............... ................ ............... ............... ................ ............... ...... C-6 (Fiber)................................................................................................................ C-6 (Cork) ................................................................................................................ C-6 (Fiber)................................................................................................................ C-6 (Fiber) (High Performance) ...............................................................................
1 1 1 1 1
67-E76 67-E76 L76-Up L76-Up L76-Up
36008A 36008AF 36008B 36008BF 36008BFHP
N.L. N.L. N.L. N.L. N.L.
67-E76 67-E76 L76-Up L76-Up
36007A 36007AF 36007B 36007BF
N.L. N.L. N.L. N.L.
1 1 1 1 1 1
66-E67 66-E67 67-E76 67-E76 L76-Up L76-Up
36006 36006F 36006A 36006AF 36006B 36006BF
N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1
66-E67 66-E67 67-E76 67-E76 L76-Up L76-Up
36004 36004F 36004A 36004AF 36004B 36004BF
N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1
66-E67 66-E67 L67-Up L67-Up
36002 36002F 36002C 36002CF
N.L. N.L. N.L. N.L.
1 1 1 1 1 1
66-74 66-74 75-Up 75-Up 73-Up 73-Up
36011A 36011AF 36011B 36011BF 36011C 36011CF
N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1
66-74 36010A 75-Up 36010B 73-Up 36010C 66-Up 36014 73-Up 36495
COMPLIANCE KITS (CALIFORNIA KITS) 007 007 007 007
C-6 (Cork) .............. ............... ................ ............... ................ ............... ............... ...... C-6 (Fiber)................................................................................................................ C-6 (Cork) ................................................................................................................ C-6 (Fiber)................................................................................................................
1 1 1 1
MASTER OVERHAUL KITS (WITH STEELS) 006 006 006 006 006 006
C-6 (Cork) ................................................................................................................ C-6 (Fiber)................................................................................................................ C-6 (Cork) .............. ............... ................ ............... ............... ................ ............... ...... C-6 (Fiber)................................................................................................................ C-6 (Cork) ................................................................................................................ C-6 (Fiber)................................................................................................................ LESS STEEL KITS
004 004 004 004 004 004
C-6 (Cork) ................................................................................................................ C-6 (Fiber)................................................................................................................ C-6 (Cork) .............. ............... ................ ............... ............... ................ ............... ...... C-6 (Fiber)................................................................................................................ C-6 (Cork) ................................................................................................................ C-6 (Fiber)................................................................................................................
I F O R D I
OVERHAUL KITS (W/ RINGS & SEALS) (1) 002 002 002 002
C-6 (Cork) ................................................................................................................ C-6 (Fiber)................................................................................................................ C-6 (Cork) ................................................................................................................ C-6 (Fiber)................................................................................................................ FILTER KITS
011 011 011 011 011 011
Filter Filter Filter Filter Filter Filter
Kit (2wd) Kit (2wd) Kit (2wd) Kit (2wd) Kit (4wd) Kit (4wd)
(Cork) ............... ................ ............... ................ ............... ............... ... (Fiber) .............. ................ ............... ................ ............... ............... ... (Cork) ............... ................ ............... ................ ............... ............... ... (Fiber) .............. ................ ............... ................ ............... ............... ... (Cork) ............... ................ ............... ................ ............... ............... ... (Fiber) .............. ................ ............... ................ ............... ............... ... FILTERS
010G 010G 010G 014D 495G
2wd ............................. ............... ................ ............... ................ ............... ............... . 2wd .......................................................................................................................... 4wd .......................................................................................................................... Governor Screen...................................................................................................... 4wd Filter Pick-Up Tube...........................................................................................
C6AZ-7A098A C5AZ-7A098AB D3TZ-7A098AB D0AP-7E387A D3TZ-7A102C
303
FORD C-6 ILL.
QTY.
YEAR
PART No.
REF. No.
BANDS 022E 022E 022E 022E 022E 022E
Intermediate Flex ..................................................................................................... Intermediate Flex (Raybestos Pro Series) ............................................................... Intermediate Flex (Kevlar)........................................................................................ Intermediate Flex High Performance “Power Band” ............................................... Intermediate Flex (Slip-In/ Snap Band).................................................................... Intermediate Rigid (2” Wide) ....................................................................................
1 1 1 1 1 1
66-Up 66-Up 66-Up 66-Up 66-Up 1966
36022 36022D 36022K 36022C 36022S 36022A
D9AZ-7D034B N.L. D9AZ-7D034B N.L. N.L. N.L.
Bushing Kit............................................................................................................... 1 Pump Body, Babbitt ............... ................ ............... ............... ................ ............... ..... 1 Pump Body, Bronze ............... ................ ............... ................ ............... ............... ..... 1 Stator (Front) ................ ............... ............... ................ ............... ................ ............... 1 -2 Stator (Rear) ................ ............... ............... ................ ............... ................ ............... 1 Direct Drum (Rear)................................................................................................... 1 Direct Drum (Front) .................................................................................................. 1 Sun Gear.................................................................................................................. 2 Case w/o Oil Groove (Rear)..................................................................................... 1 Case w/ 1 Oil Groove (Rear).................................................................................... 1 Case w/ 3 Oil Grooves (Front) ................................................................................. 1-2 Case (1 Piece Type) (Solid Bronze)......................................................................... 1 Case (1 Piece Type) (Steel Back Copper Material) ................................................. 1 Case (1 Piece Type) No Grooves to Rear (2) .......................................................... 1 Case (1 Piece Type) (Oversized) No Grooves to Rear (2) ...................................... 1 Case (1 Piece Standard Size) 1 Groove to Rear (2)................................................ 1 Case (1 Piece Type) (Oversized) 1 Groove to Rear (2) ........................................... 1 (2) - requires T-36008A (HAX & HX also require T-36005-03 & T-36005-04) ..... Extension Housing (Brass) ...................................................................................... 1 Extension Housing (Babbitt) .................................................................................... 1 Extension Housing (Teon Coated) ......................................................................... 1
66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-94 95-96 66-96 66-96 66-96 66-94 66-94 95-96 95-96
36030 36034 36034B 36036 36037 36046 36046B 36040 36064B 36064BA 36064 36064HD 36064H S36064HC 36064HX S36064HA S36064HAX
N.L. E0AZ-7B258B C6AZ-7B258A C6AZ-7B261C C6AZ-7D018A C6AZ-7D046A C6AZ-7D046B C6AZ-7D065A F2TZ-7025B 36008D C6AZ-7025D N.L. N.L. 36008BBLK 36008A 36008DBLK 36008C
66-Up 66-Up 66-Up
36066 36066B 36066T
B5AZ-7A034A C1VY-7A034A F2TZ-7A034A
66-Up 66-Up 66-Up 66-Up 66-Up 66-Up
36070 36072 36074 36074B 36074BA 36074D
C2AZ-7A248A C7AZ-7B498A D5AZ-7052A C1DP-7052A N.L. B3TZ-7A011A
BUSHINGS 030 034A 034A 036A 037A 046E 046E 040F 064G 064G 064G 064G 064G 064G 064G 064G 064G 066D 066D 066D
I D070A R072G O074D F I 074D 074D 074D
METAL CLAD SEALS Front w/o Flange ...................................................................................................... Linkage Shaft ........................................................................................................... Rear (w/o Boot) ........................................................................................................ Rear (1.125” Long Boot) .......................................................................................... Rear (.875” Long Boot) ............................................................................................ Rear (Truck, w/ Bolt on Yoke) .............. ................ ............... ............... ................ ......
1 1 1 1 1 1
FRICTION PLATES 106E 106E 106E 106E 108B 108B 108B 108B 108B 108B 108B 110C 110C 110C 106E
Direct (.077”) ............................................................................................................ Direct (.077”) (High Performance) (Blue) ................................................................. Direct (.062”) (High Performance) (Red).................................................................. Direct (.077”) (High Performance) (Red).................................................................. Forward (.060”) (66-E67) (Only 57T) ....................................................................... Forward (.061”) (L67-E76) ....................................................................................... Forward (.061”) (L67-E76) (High Performance) (Red) ............................................. Forward (.075”) .............. ................ ............... ............... ................ ............... ............. Forward (.075”) (High Performance) (Blue) ............................................................. Forward (.075”) (High Performance) (Red).............................................................. Forward (.075”) (Hardcore) ...................................................................................... Reverse ................ ............... ............... ................ ............... ................ ............... ........ Reverse (High Performance) (Tan) Hi-Static .............. ............... ................ .............. Reverse (High Performance) (Red) .............. ................ ............... ................ ............ Power Pack, Direct (.062”) (Commercial) (w/ Press Plate) ......................................
3-4 66-Up 36106 F6TZ-7B164B 3-4 66-Up R36106HP N.L. 3-4 66-Up A36106AHP N.L. 4-5 66-Up A36106HP N.L. 3-5 66-E67 36108 C6AZ-7B164B 3-5 67-E76 36108A D2AP-7B164A 5 67-E76 A36108AHP N.L. 4 L76-Up 36108B D6AP7E311AA 4 L76-Up R36108BHP N.L. 4 L76-Up A36108BHP N.L. 4-5 L76-Up 36108C F2TZ-7B164A 4-6 66-Up 36110 E0UP7E312AA 4-6 66-Up R36110HP N.L. 4-6 66-Up A36110HP N.L. 1 66-Up A36106PK 26757A
STEEL PLATES 126BE 126BE 126BE 126BE 126BE 130C 130C 130C 139
304
Forward & Direct (.078”) .......................................................................................... Forward & Direct (.059”) .......................................................................................... Forward & Direct (.078”) (Kolene) ............................................................................ Forward & Direct (.095”) (Oversized)....................................................................... Forward (Waved) ..................................................................................................... Reverse (.068”) ........................................................................................................ Reverse (.068”) (Kolene) ......................................................................................... Reverse (.081”) (Oversized) .................................................................................... Steel Module ............................................................................................................
8 AR 8 AR 1 4-6 4-6 AR 1
66-Up 36126 66-Up 36126A 66-Up 36126K 66-Up 36126X 66-76 36126B 66-Up 36130 66-Up 36130K 66-Up 36130X 66-Up 36139
C6AZ-7B442A N.L. E9TZ-7B442D N.L. C6AZ-7B442C E9TZ-7B442E E9TZ-7B442E C6AZ-7B442B N.L.
FORD C-6 ILL.
QTY.
YEAR
PART No.
REF. No.
PRESSURE PLATES 146E 146E 146E 146E 149B 150C 150C
Direct (.337”) Flat ..................................................................................................... Direct (.220”) Flat ..................................................................................................... Forward (.337”) Flat ................................................................................................. Forward (.220”) Flat ................................................................................................. Forward (Bottom) Beveled (.297”) ........................................................................... Reverse (18T) (.400”) .............................................................................................. Reverse (16T) (.550”) ..............................................................................................
1 1 1 1 1 1 1
66-Up 36146 66-Up 36146HD 66-Up 36146 66-Up 36146HD 66-Up 36149 66-Up 36150 66-Up 36150E
C6AZ-7B066B N.L. C6AZ-7B066B N.L. C6AZ-7B066A C6AZ-7B066C E9TZ-7B066A
1 1 1 1 1 1
66-72 73-Up 73-Up 75-Up 66-Up 66-Up
C4AZ-7A377B D3TZ-7A377A D7OZ-7A377A D5AZ-7A377A C1AZ-7B087E 36833-01K
1 1 1 1 1
66-Up T36165 66-Up S36165 66-Up S36165WV 67-Up T36169 67-Up T36173
SK® 6 K-C6 K-C6-V 67-1&2 67-3
1
66-Up
36175
N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1
66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-69 70-76 66-Up 66-Up
36200 36200A 36210A 36210AA 36210B 36210BA 36210C 36210CA 36210D 36210DA 36210E 36210EA 36229 36231 36235B 36235B 36235C 36254 36254A 36263 36286
N.L. N.L. C6AZ-7D014A C6AZ7D014AP C6AZ-7D014B C6AZ7D014BP C6AZ-7D014C C6AZ7D014CP C6AZ-7D014D C6AZ7D014DP C6AZ-7D014E C6AZ7D014EP C6AZ-7C096A C9AZ-7D090A C6AZ-7A166A C6AZ-7A166A C6SZ-7A166A C6AZ-7D422B C9AZ-7D422A D3TZ-7B368A 3717682
1 1 1 1 1 1 1 1 1
66-Up 36201A 66-77 36237 66-77 36238 66-75 36238K 76-Up 36238A 66-77 36239 66-Up 36243 77-2/89 36254B 2/89-Up 36254C
N.L. C6AZ-7D236A C6AZ-7D234A C6AZ-7D234A E0AZ-7F231A C6AZ-7D235A C6AZ-7D066B E7TZ-7D422A E6DZ-7G178A
1 1 1 1 1 1
66-Up 66-Up 66-Up 66-Up 66-Up 66-Up
36428-Z 36428A-Z 36414-01K N.L. N.L. N.L.
MODULATORS 160G 160G 160G 160G 162 163G
Screw In (Single w/ White Stripe) ............................................................................ Push In (Single w/ Black Stripe)............................................................................... Push In (Single w/ Green Stripe) ............................................................................. Push In (Single w/ Purple Stripe) ............................................................................. Hose, Modulator (Elbow) ......................................................................................... Valve, Oversized Modulator Valve & Reamer (req T-36833-TL)..............................
26160 36160B 36160G 36160P 44162 36163X
VALVE BODY RECALIBRATION KITS 165 165 165 165 165
Shift Kit®, Diesel & Gas (Transgo®)........................................................................ Valve Body Kit (Superior) ......................................................................................... Valve Body Kit w/ Valve (Superior).............. ............... ................ ............... ............... Reprogramming Kit™ (Gas) Heavy Duty; Towing & Competition (Transgo®)......... Reprogramming Kit™ (Gas) Manual Control, Competition Stick (Transgo®).......... SEALING RINGS
175D
Ring Kit (Metal) ........................................................................................................ THRUST WASHERS
200 200 210E 210E 210E 210E 210E 210E 210E 210E 210E 210E 229E 231F 235C 235C 235C 254G 254G 263G 286C
Washer Kit (w/o Selectives) ..................................................................................... Washer Kit (w/ Metal Selectives) ............................................................................. Stator Support .057” (Metal) (#1) ............................................................................. Stator Support .057” (Plastic) (#1) ........................................................................... Stator Support .074” (Metal) (#2) ............................................................................. Stator Support .074” (Plastic) (#2) ........................................................................... Stator Support .089” (Metal) (#3) ............................................................................. Stator Support .089” (Plastic) (#3) ........................................................................... Stator Support .104” (Metal) (#4) ............................................................................. Stator Support .104” (Plastic) (#4) ........................................................................... Stator Support .119” (Metal) (#5) ............................................................................. Stator Support .119” (Plastic) (#5) ........................................................................... Direct Drum to Forward Drum.................................................................................. Forward Drum to Hub .............................................................................................. Forward (3 Gear Planets) (6 Tab) ............................................................................ Reverse (3 Gear Planets) (6 Tab) ............................................................................ Reverse (4 Gear Planet) (4 Tab) .............................................................................. Output Hub to Sprag Race (2 Tang) ........................................................................ Output Hub to Sprag Race (3 Tang) ........................................................................ Parking Gear to Case .............................................................................................. Sprag to Snap Ring..................................................................................................
I F O R D I
BEARINGS & RACES 201 237F 238F 238F 238F 239F 243F 254G 254G
Bearing Kit (3 Bearings)........................................................................................... Race, Sun Gear (Front) ........................................................................................... Bearing, Sun Gear (w/o Races) ............................................................................... Bearing w/ Race, Sun Gear ..................................................................................... Bearing w/ Race, Sun Gear (1 Piece Type) ............................................................. Race, Sun Gear (Rear) ............................................................................................ Race, Input Shell...................................................................................................... Bearing w/ 1 Race, Output Hub to Sprag Race ....................................................... Bearing w/ 2 Races, Output Hub to Sprag Race (Updated) .................................... SHIMS
236 236 243 255 255 255
Shim, Forward & Rear 3 Gear Planet .010” (Goes Under # 235) ............................ Shim, Forward & Rear 4 Gear Planet .010” (Goes Under # 235) ............................ Shim, Sun Shell Saver ............................................................................................. Shim, Output Hub .010” .......................................................................................... Shim, Output Hub .020” .......................................................................................... Shim, Output Hub .030” ..........................................................................................
36236AK 36236BK 36243S 36255A 36255B 36255C
305
FORD C-6 ILL.
QTY.
YEAR
PART No.
REF. No.
GASKETS & O-RINGS 300G 300G 305D 304D 304D 307D 307 310A 311A 321G 326 326 349G 349G 362G 390
Gasket, Bottom Pan (Cork) ...................................................................................... Gasket, Bottom Pan (Fiber) ..................................................................................... Gasket, Extension Housing...................................................................................... Gasket, Adapter to Transfer Case (1356 Transfer Case)......................................... Gasket, Adapter to Transfer Case (205 Transfer Case)........................................... Gasket, Adapter to Transfer Case (208 Transfer Case)........................................... Gasket, Intermediate Servo Cover........................................................................... Gasket, Pump .............. ............... ................ ............... ............... ................ ............... O-Ring, Front Pump ............... ................ ............... ................ ............... ............... ..... Gasket, Valve Body (Lower) .................................................................................... Gasket, Oil Filter (Paper) ......................................................................................... Gasket, Oil Filter (Metal) .......................................................................................... O-Ring, Throttle Shaft .............................................................................................. Seal, Throttle Shaft (w/ 4 Lobes) ............................................................................. O-Ring, Intermediate Servo Cover........................................................................... External Seal Kit ......................................................................................................
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 67-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up
36300 36300F 36305 325304 311304 331304B 36307A 36310 36311 36321 36326 36326M 36349 36349A 36362 36390
C6AZ-7A191B C6AZ-7A191B C6AZ-7086A N.L. N.L. D3TZ-7086C D4AZ-7D026A E0AZ-7A136B C6AZ-7A248A D6AZ-7D100A C6AZ-7E062A C6AZ-7E062A 386078-S 386078-S N.L. N.L.
1
66-Up
36400
83-C6TM
TECHNICAL MANUALS 400D
Tech Manual .............. ................ ............... ................ ............... ............... ................ .. ELECTRICAL COMPONENTS
436
Sensor, Output Speed (VSS) (Analog - Cable Driven) ............................................
1
89-Up
36436
E9TP-9E731AA
PUMPS 500A 520A 530A 530A 507D
I D554H R554B O554B F I 555E
555E 576C 564B 565E 566G 566G
Pump............... ............... ................ ............... ................ ............... ............... ............. Stator .............. ............... ................ ............... ................ ............... ............... ............. Pump Gears ............... ............... ............... ................ ............... ................ ............... .. Pump Gears (Oversized) ......................................................................................... Valve Kit, Stator Flow (5 Pack) ................................................................................
1 1 1 1 1
L67-Up 66-Up 66-Up 66-Up 66-Up
36500A 36520A 36530 36530-OS 36507DK
C8AZ-7A103B N.L. C6AP-7C010B N.L. N.L.
1 1 1 1 1 1 1 1 1 1
L76-Up L76-Up L76-Up 66-Up 66-Up 66-Up L76-Up 66-Up 66-E76 L76-Up
A36554HHD 36554H 36554G 36555 36555A 36576 36564A 36565A 36566 36566A
N.L. F81Z-7A360AA D5AZ-7A360B C9SZ-7D044A C9AZ-7D044A F3TZ-7B067A N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1
66-E76 36582 L76-Up 36582A 66-Up 36584A 66-Up 36584E 66-Up 36584EK 66-E76 36592 L76-Up 36592A L76-Up 36592K 66-Up 36594 66-Up 36594K 66-Up 36594AK L76-Up 36602A 88-Up 36604C 66-Up 36604CK
D5AZ-7A398A D5AZ-7A398A C6SZ-7D006B N.L. N.L. D6AZ-7D392A E9TZ-7D392A D6AZ-7D392A C6AZ-7A153A C9AZ-7D164 E9TZ-7D164 D6AZ-7B067A F81Z-7D164AA N.L.
1
66-Up
N.L.
1 1 1 1 1
66-Up 36654D 66-69 36664 89-Up 36664E 89-Up 36664CK 89-Up 36664EK
DRUMS & CLUTCH HUBS Forward, HD, 30 Spline (4140 Steel) ....................................................................... Forward 30 Spline (4 Clutch) ................................................................................... Forward 30 Spline (5 Clutch) ................................................................................... Direct (4 Clutch) ....................................................................................................... Direct (3 Clutch) ....................................................................................................... Clutch Hub, Reverse................................................................................................ Piston Kit, Forward Clutch ....................................................................................... Piston Kit, Direct Clutch ........................................................................................... Piston Kit, Reverse Clutch ....................................................................................... Piston Kit, Reverse Clutch ....................................................................................... PLANETS
582F 582F 584C 584C 584C 592F 592F 592F 594C 594C 594C 602F 604C 604C
Forward (3 Gear) ..................................................................................................... Forward (3 Gear) ..................................................................................................... Rear (4 Gear) ........................................................................................................... Rear (6 Gear) ........................................................................................................... Rear Planet Kit (6 Gear) (w/ 12 Lug Planet, Sprag Race, Washers, Hub)............... Ring Gear, Forward Planet ...................................................................................... Ring Gear, Forward Planet ...................................................................................... Ring Gear Kit, Forward Ring Gear & Hub ................................................................ Ring Gear, Rear Planet............................................................................................ Ring Gear Kit, Rear Ring Gear & Hub (3 Tab Washer Type) ................................... Ring Gear Kit, Rear Ring Gear & Hub (Bearing Type)............................................. Hub, Forward Planet Ring Gear............................................................................... Hub, Output (Bearing Type) ..................................................................................... Hub & Race Kits (Bearing Type) .............................................................................. SUN GEARS, SHELLS & SUPPORTS
622F
Sun Gear & Input Shell ............................................................................................
36622K
ONE WAY CLUTCHES 654C 664G 664G 664G 664G
306
Roller Clutch, Rear (Plastic Cage) Retros All C-6 .................................................... Inner Race (Washer Type) Low Roller Clutch 1.089” .............................................. Inner Race (Bearing Type) Low Roller 1.013” Thick (3.20” OD) .............................. Inner Race Kit (Heavy Duty) .................................................................................... Inner Race Kit (1.013”) (16 Roller, 3.20” OD) w/ OE Bearing ..................................
F3TZ-7A089A C9AZ-7D171 E9TZ-7D171AA N.L. 36429E-K
FORD C-6 ILL.
QTY.
YEAR
PART No.
REF. No.
SHAFTS 670A 678D 678D
Input Shaft (31 Spline Converter End & 30 Spline Drum End) ................................ Output Shaft (4wd) (15.375”) ................................................................................... Output Shaft (4wd) (18.500”) ...................................................................................
1 1 1
L71-Up 36670A 66-Up 36678C 66-Up 36678D
N.L. D6TZ-7060C D7TZ-7060B
1 1 1 1
66-76 36680 77-Up 36680A 66-Up 36685 66-Up 36697
N.L. D8AZ-7C063 N.L. E9TZ-7A233A
1 1
76-Up 76-Up
P36740-1 P36740-2
N.L. N.L.
1 1 1 1 1 1
L76-Up 66-72 L76-Up 75-Up 66-Up 66-Up
36760CB 36760A 36760BB 36765A 36770 36853
N.L. N.L. N.L. 36950-01 N.L. D6AZ-7E085B
1 1 1 1 1 1 1 2 1 1
66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up L76-Up 66-Up
36878 36878B 36878C 36878D 36881 36888 36889A 36890 36894 36895
377126-S 377127-S 377128-S 377444-S 377132S 377155 377132-S 377135 387031-S5 387035
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 1 1 1
66-Up 36905B 66-Up 36907 66-Up 36907A 66-Up 36907B 66-Up 36907C 66-Up 36909A 66-Up 36909B 66-Up 36916-1 66-Up S36916-1B 66-Up 36916-2 66-Up 36922 66-Up 36926K 76-Up 36964 66-E76 36974A L76-Up 36974B 66-E76 36975 76-E86 36976A L86-Up 36976B 66-Up 36991A-2
K36528R D5TZ-7D021A D5UZ-7D021A D5TZ-7D021B D7AZ-7D021A N.L. D7AZ-7D027A 36916E 36916FF C6AZ-7D029C 375185-S100 36946-05K D6AZ-7A262A D9AZ-7B070A D9AZ-7B070A C7ZZ-7B488A D6AZ-7D406A E6TZ-7D406A F2TZ-7E332A
1 1 1 1 1 1 1 1 1 1 1
66-Up 83-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
GOVERNORS 680D 680D 685D 697G
Governor .................................................................................................................. Governor ................ ............... ............... ................ ............... ................ ............... ...... Support, Governor w/ 3 Ring Grooves ..................................................................... Oil Distribution Sleeve, 4 Bolts to Case ................................................................... VALVE BODIES
740G 740G
Valve Body (Premium) Diesel .................................................................................. Valve Body (Premium) Gas...................................................................................... CASES & HOUSINGS
760G 760G 760G 765G 770D 853B
Case, Small Block (Push-In Mod) ............................................................................ Case, 360/390 Round Bell (Screw-In Mod) ............................................................. Case, Big Block (Flat Top) (Push-In Mod)................................................................ Pan (2wd) (1.875” Deep) ......................................................................................... Extension Housing (2wd) (Aluminum)...................................................................... Cushion, Forward Clutch ......................................................................................... SNAP RINGS
878E 878E 878E 878E 881F 888F 889 890C 894C 895D
Forward & Direct Clutch Top Pressure Plate .058” ................................................. Forward & Direct Clutch Top Pressure Plate .076” ................................................. Forward & Direct Clutch Top Pressure Plate .085” ................................................. Forward & Direct Clutch Top Pressure Plate .094” ................................................. Holds Forward Clutch Hub In Forward Ring Gear ................................................... Holds Rear Planet In Reverse Hub .......................................................................... Holds Rear Hub to Rear Ring Gear ......................................................................... Holds Sprag In Reverse Hub ................................................................................... Output Shaft (Front) .075” ....................................................................................... Output Shaft (Rear).................................................................................................. MISCELLANEOUS COMPONENTS
905 907G 907G 907G 907G 909G 909G 916G 916G 916G 922G 926 964B 974B 974B 975E 976G 976G 991G
Servo Assembly, C6 (Code “R”) ............................................................................... Piston, Intermediate Servo (Green Dot, Fits L Cover) ............................................. Piston, Intermediate Servo (Red Dot, Fits N Cover) ................................................ Piston, Intermediate Servo (Blue Dot, Fits P Cover)................................................ Piston, Intermediate Servo (Truck) (Yellow Dot, Fits S Cover) ................................ Cover, Intermediate Servo (w/ Cast Letter N) .......................................................... Cover, Intermediate Servo (w/ Cast Letter S) .......................................................... Lever, Servo (1.85 Ratio) ......................................................................................... Lever, Servo (2.82 Ratio) ......................................................................................... Band Strut, Intermediate (Flat)................................................................................. Nut, Band Adjusting Nut ........................................................................................... Spring Kit, 1-2 Accumulator (5 Inner & 5 Outer Per Kit)........................................... Piston, Forward Clutch............................................................................................. Spring, Forward Clutch Disc Spring .076” ............................................................... Spring, Forward Clutch Disc Spring .094” ............................................................... Spring, Direct Clutch Return .................................................................................... Springs w/ Retainer, Reverse Clutch Return ........................................................... Springs w/ Retainer, Reverse Clutch Return (No Snap Ring Type)......................... Spring & Roller Detent .............................................................................................
I F O R D I
TOOLS N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
Checking Tool, Converter End Play ........................................................................ Disconnect Tool, Trans Cooler Line & Fuel Line Fits 83-Up & 82 Lincoln................ Installer, Extension Housing Seal ........................................................................... Installer, Extension Housing Seal ........................................................................... Installer, Extension Housing Seal Boot Type ........................................................... Installer, Front Pump Seal Steel ................ ............... ................ ............... ............... . Installer, Manual Lever Seal .................................................................................... Installer, Rear Case Bushing .............. ................ ............... ................ ............... ...... Leak Tester, Torque Converter (Universal)........................... ............... ................ ..... Pressure Gauge, 0 - 100 PSI .................................................................................. Pressure Gauge, 0 - 300 PSI ..................................................................................
T-0450 T-1890 T-0133 T-0428 T-0130 T-0136 T-2321 T-36008A T-1052 T-0163-C T-0163-D
307
FORD C-6 ILL.
QTY.
YEAR
PART No.
REF. No.
TOOLS (Cont.) N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
Protector, Seal .............. ............... ................ ............... ................ ............... ............. Reamer, Fixture Tool For T-36605-03 ................ ............... ................ ............... ....... Reamer, Oversized Case Bushing (1-5/8” Reamer) ............................................... Remover, Front Pump Universal .............................................................................. Setting Block, Vacuum Regulator Valve ................ ............... ................ ............... .... Spring Compressor, Clutch Drum ........................................................................... Spring Compressor, For Clutches Has Quick Lock Feature .................................... Spring Compressor, Rear Clutch ............................................................................ Spring Compressor, Ring Kit For T-0157 Universal ................................................. Transmission Holding Fixture, Sold Without Base Use Base T-0156-BB ................ Transmission Holding Fixture, With Base ............................................................... Vacuum Pump, Includes Gauge .............. ............... ................ ............... ............... .. Valve Body Air Test Plate, Fits C6 .............. ................ ............... ................ ..............
1 1 1 1 1 1 1 1 1 1 1 1 1
66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up 66-Up
T-0444 T-36605-04 T-T36605-03 T-0033 T-0479 T-0158-HD T-0157 T-0152 T-0157-K T-0156-AF T-0156-A T-0163-A T-0427
VOL.
SONNAX PRODUCTS
PAGE ILL.
PART NO.
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
1-2 Accumulator Spring Kit (5 Inner Springs, 5 Outer Springs) ............................... N.I. Boost Valve Kit (Clicker Type Valve Body) ................ ............... ............... ................ . N.I. Bolt, Pan (100 per bag) ............................................................................................ N.I. Bushing, Pump (Finish-in place) (Machining Required)........................................... N.I. Bushing, Rear Case (1 Piece) (No Groove To Back) (4 Per Bag) (See T-36008A) . N.I. Bushing, Rear Case (1 Piece O.S.) (No Groove To Back) (4 Per Bag) ................... N.I. (T36605-03 & T36605-04 Required, T-36008A Recommended) ........................ Endplay Shim, Reverse Planet (4 Slot) (.010” Thick) (10 per bag) .......................... N.I. Line Pressure Coasting Regulator (T-36941-BST Recommended)......................... N.I. Low Sprag Inner Race (1.013” Thick) (Late Style) (3.20” OD)................................. N.I. Low Sprag Race & Bearing Kit (Includes OEM Bearing) (3.20” OD) ....................... N.I. Oil Pan (25% Thicker Than OEM) (Heavy Gauge) .................................................. N.I. Pressure Main PR Spring (Elevated) (2wd, Non-Diesel) ......................................... N.I. Pressure Regulator Valve Kit O.S. (req T-36946-TL)............................................... N.I. Pressure Regulator Valve O.S. (req T-36946-TL2) .............. ............... ................ ..... N.I. Reverse Boost Valve & Sleeve Kit (Factory Style, Diesel Ratio) ............................. N.I. Reverse Boost Valve & Sleeve Kit (Factory Style, Gas Ratio)................................. N.I. Reverse Boost Valve & Sleeve Kit (Includes O-Ring, Diesel Ratio) ........................ N.I. Reverse Boost Valve & Sleeve Kit (Includes O-Ring, Gas Ratio) ............................ N.I. Servo Apply Lever (For OEM E Ratio) (1.85)........................................................... N.I. Servo Apply Lever (For Special F Ratio) (2.30) ....................................................... N.I. Servo Apply Lever (For Special FF Ratio) (2.82) ..................................................... N.I. Servo Kit (R Code) ................ ............... ................ ............... ............... ................ ...... N.I. Servo Kit (R Code) Replacement Seal Kit for S36905B .......................................... N.I. Shim, Sun Shell Save (.044” Thick) (5 per bag) ...................................................... N.I. Sleeve, Forward Planetary Repair (Machining Required)........................................ N.I.
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 9 I Vol Vol 9 DVol 9 RVol 9 OVol 9 F I Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
Notes
308
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. SONNAX NO.
3 N.I. N.I. N.I. N.I. N.I.
A36926K S36741TCK S26779 S36034EX S36064HE S36064HX
36946-05K 36941-01K 26341-01 36002-01 36008B 36008A
N.I. N.I. N.I. N.I. N.I. 2 1 N.I. 4 4 4 4 6 7 8 N.I. N.I. N.I. N.I.
S36236BK 36428A-Z S36741HB 36941-03 S36664E 36429E S36664EK 36429E-K S36765A 36950-01 36741P-3 36946-13 S36741P 36946-10K S36741HK 36946-11K S36741RAAK 36946-03K S36741RABK 36946-04K S36741RAK 36946-02K S36741RK 36946-01K A36916-1 36916E A36916-1C 36916F S36916-1B 36916FF S36905B K36528R S36905B-1K K36528R-SK S36243S 36414-01K S36582AS 36440-01
FORD C-6 Notes
I F O R D I
309
FORD CD4E
A
B
I D R O F I
C
96 310
© 2014 Transtar Industries, Inc. No part of this work, inclu ding but not limited to the Part Numbers, may be rep roduced or transmitted in any form or by an y means, electronic or mech anical, including pho tocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
FORD CD4E D
E
I F O R D I
F
G
96 311
FORD CD4E VALVE BODY GUIDE A
Part
Year
Trans.
P96740-1 P96740-2 P96740-3 P96740-4
94-96 97-Up 94-96 97-Up
CD4E CD4E CD4E CD4E
w/F3 casting (w/o solenoids) (1) w/F7 casting (w/o solenoids) (1) w/F3 casting (w/solenoids) (1) w/F7 casting (w/solenoids) (1)
1
A
Valve Body
1
I D R O F I
2
6 2
5
Accumulator Body
3 4
312
©2014 Sonnax Industries, Inc. Artwork used by permission.
FORD CD4E
96301
96010
96301W
ILL.
QTY.
YEAR
PART No.
REF. No.
DELUXE KITS (SUPER KITS) 008 008 008 008
CD4E (w/ Pistons*) (Hi-Energy) (Cork) .................................................................... CD4E (w/ Pistons*) (Hi-Energy) (Fiber) ................................................................... CD4E (w/ Pistons*) (Hi-Energy) (Cork) .................................................................... CD4E (w/ Pistons*) (Hi-Energy) (Fiber) ................................................................... (*) For Kits w/out Pistons, replace the P with an N - for example 96008BN .......
1 1 1 1
94-02 94-02 03-Up 03-Up
96008BP 96008BPF 96008CP 96008CPF
N.L. N.L. N.L. N.L.
94-02 94-02 03-Up 03-Up
96007BP 96007BPF 96007CP 96007CPF
N.L. N.L. N.L. N.L.
1 1 1 1 1 1
94-97 96006P 94-97 96006PF 94-02 96006BP 94-02 96006BPF 03-Up 96006CP 03-Up 96006CPF
N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1
94-97 96004P 94-97 96004PF 94-02 96004BP 94-02 96004BPF 03-Up 96004CP 03-Up 96004CPF
N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1
94-02 94-02 03-Up 03-Up
N.L. N.L. N.L. N.L.
1 1 1
94-Up 96010 94-Up 96379 94-Up 96379A
COMPLIANCE KITS (CALIFORNIA KITS) 007 007 007 007
CD4E (w/ Pistons*) (Hi-Energy) (Cork) .................................................................... CD4E (w/ Pistons*) (Hi-Energy) (Fiber) ................................................................... CD4E (w/ Pistons*) (Hi-Energy) (Cork) .................................................................... CD4E (w/ Pistons*) (Hi-Energy) (Fiber) ................................................................... (*) For Kits w/out Pistons, replace the P with an N - for example 96007BP .......
1 1 1 1
MASTER OVERHAUL KITS (WITH STEELS) 006 006 006 006 006 006
CD4E (w/ Pistons*) (Cork) ....................................................................................... CD4E (w/ Pistons*) (Fiber)....................................................................................... CD4E (w/ Pistons*) (Hi-Energy) Retros 94-02 (Cork) .............................................. CD4E (w/ Pistons*) (Hi-Energy) Retros 94-02 (Fiber) ............................................. CD4E (w/ Pistons*) (Hi-Energy) (Cork) .................................................................... CD4E (w/ Pistons*) (Hi-Energy) (Fiber) ................................................................... (*) For Kits w/out Pistons, replace the P with an N - for example 96006N.......... LESS STEEL KITS
004 004 004 004 004 004
CD4E (w/ Pistons*) (Cork) ....................................................................................... CD4E (w/ Pistons*) (Fiber)....................................................................................... CD4E (w/ Pistons*) (Hi-Energy) (Retros 94-02) (Cork)............................................ CD4E (w/ Pistons*) (Hi-Energy) (Retros 94-02) (Fiber) ........................................... CD4E (w/ Pistons*) (Hi-Energy) (Cork) .................................................................... CD4E (w/ Pistons*) (Hi-Energy) (Fiber) ................................................................... (*) For Kits w/out Pistons, replace the P with an N - for example 96004N..........
I F O R D I
OVERHAUL KITS (W/ RINGS & SEALS) 002 002 002 002
CD4E (w/out Pistons**) (Cork)................................................................................. CD4E (w/out Pistons**) (Fiber) ................................................................................ CD4E (w/out Pistons**) (Cork)................................................................................. CD4E (w/out Pistons**) (Fiber) ................................................................................ (**) For Kits w/ Pistons, replace the N with a P - for example 96002P................
96002N 96002NF 96002CN 96002CNF
FILTERS 010C 379C 379C
CD4E ....................................................................................................................... Filter Seal (Small) (Male End) .................................................................................. Filter Seal (Large) (Female End) .............................................................................
F3RZ-7A098A F3RP-7Z302AB F3RZ-7H249A
BANDS 020E 020E
2-4 (2.047” Wide) (Replaces 1.653” Wide) .............................................................. 2-4 (2.047” Wide) (Replaces 1.653” Wide) (Hi-Energy)...........................................
1 1
94-Up 94-Up
96020A 96020B
F3RP-7G477BA YL8P-7G477AA
94-Up 96030 94-Up 96031 94-Up 96032 94-Up 96035 94-Up 96046 94-Up 96046B
N.L. F3RP-7N805AA F3RP-7N817AA F3RP-7B259BA E6SP-7G123AA F3RP-7F218AA
BUSHINGS 030 031A 032A 035F 046C 046C
Bushing Kit ............................................................................................................... Converter Hub 1.772” ID .......................................................................................... Converter Reactor .935” ID ...................................................................................... Inner Pump Gear 1.358” ID...................................................................................... Reverse Clutch Drum (Rear) 2.053” ID.................................................................... Reverse Clutch Drum (Front) 2.246” ID ...................................................................
1 1 1 1 1 1
313
FORD CD4E ILL.
QTY.
YEAR
PART No.
REF. No.
BUSHINGS (Cont.) 048E 049B 051E 052B 053D 056D 058D 060A 063A 063A 064 064
Direct & Forward Drum 1.478” ID ............................................................................ Turbine Shaft .785” ID.............................................................................................. Direct Hub & Shell 2.430” ID .................................................................................... Forward Sun Gear 2.059” ID.................................................................................... Forward Planet 1.691” ID ......................................................................................... Reverse Sun Gear Shell 2.122” ID .......................................................................... Reverse Planet 1.762” ID......................................................................................... Driven Sprocket 1.156” ID........................................................................................ Differential Housing 2.061” ID (Left Side) ................................................................ Differential Housing (Right Side).............................................................................. Case, Final Drive Output Support (2wd) .................................................................. Case, Final Drive Output Support (3.75” ID) (2wd/Awd)..........................................
1 1 1 1 1 1 1 1 1 1 1 1
94-Up 96048 94-Up 96049 94-Up 96051 94-Up 96052 94-Up 96053 94-Up 96056 94-Up 96058 94-Up 96060 94-Up 96063 94-Up 96063B 94-Up 86064 01-08 96064AX
F3RP-7H209AB F3RP-7H025AA F3RP-7H240AA F3RP-7F366AA F3RP-7H034AA F3RP-7H033AB F3RP-7H043AA F3RP-7G344AA F3RP-7H040AA N.L. E6SP-7E110AA N.L.
1 1 1 1-2 1
94-Up 96070 94-Up 66072 94-Up 86074 94-Up 96076 01-Up 96076A
3L8Z-7F401AA E1FZ-7B498A E6DZ-7F337A F3RZ-1177A YL8Z-1S177AA
3-4 3-4 3 3 2 1-2 1-2 3 -4 3-4
94-Up 96106 94-Up 96106A 94-Up 96108 01-Up 96108A 94-Up 96110 94-Up 96112 94-Up 96112A 94-Up 96114 01-Up 96114A
F3RP-7H095AA F6RP7H095AA F3RP-7H091AA 1S7Z-7B164AA F3RP-7H090AA F3RP-7H217BA F7RP-7H217AA F3RP7H094CA 1S7Z-7B164AB
3-4 3-4 2-3 1 2 2 3-4 AR AR AR AR 1
94-Up 96126 94-Up 96126B 94-Up 96128 94-Up 96129A 94-Up 96130 94-Up 96132 94-Up 96134 94-Up 96154A 94-Up 96154B 94-Up 96154C 94-Up 96154D 94-Up 96139
F3RZ-7B442E F5RZ-7B442A F3RZ-7B442C F8RZ-7E085AA F3RZ-7B442A F3RZ-7B442D F3RZ-7B442B F3RZ-7B066D F3RZ-7B066E F3RZ-7B066F F3RZ-7B066G N.L.
1 1 1 1 1
94-Up 94-Up 94-Up 94-97 98-Up
96146 96148 96150 96152 96152A
F3RZ-7B477A F3RZ-7B066BA F3RZ-7D408A FRZ-7B066C F8RZ-7B066AA
1 1
94-Up 94-Up
T96167 S96167
METAL CLAD SEALS 070A 072C 074 076A 076A
Converter Hub.......................................................................................................... Manual Lever, Park Shaft (Large) ............................................................................ Manual Lever, Manual Shaft (Small) ........................................................................ Axle (Both) (Exc. Below) .............. ................ ............... ................ ............... .............. Axle (Right) (4wd 01-Up) ......................................................................................... FRICTION PLATES
106E 106E 108B 108B 110C 112B 112B 114D 114D
I D R126E O126E F I 128B
129 130C 132B 134D 154D 154D 154D 154D N.I.
Direct........................................................................................................................ Direct (Hi-Energy) .................................................................................................... Forward .................................................................................................................... Forward (Hi-Energy) ................................................................................................ Reverse.............. ............... ................ ............... ............... ................ ............... .......... Coast............... ................ ............... ............... ................ ............... ................ ............ Coast (Hi-Energy) ............................. ............... ................ ............... ................ ......... Low/ Reverse ............... ............... ................ ............... ................ ............... ............... Low/ Reverse (Hi-Energy).............. ................ ............... ................ ............... ............ STEEL PLATES Direct (.079”) ............................................................................................................ Direct (.118”) ................ ............... ................ ............... ............... ................ ............... Forward .................................................................................................................... Forward (Waved) ..................................................................................................... Reverse.................................................................................................................... Coast........................................................................................................................ Low/ Reverse (.070”) ............................................................................................... Low/ Reverse (2.1mm)............................................................................................. Low/ Reverse (2.3mm)............................................................................................. Low/ Reverse (2.5mm)............................................................................................. Low/ Reverse (2.7mm)............................................................................................. Steel Module ............................................................................................................ PRESSURE PLATES
146E 148B 150C 152B 152B
Direct........................................................................................................................ Forward (Flat) .......................................................................................................... Reverse.................................................................................................................... Coast (.358”) ............................................................................................................ Coast (.189”) ............................................................................................................ VALVE BODY RECALIBRATION KITS
165 165
Shift Kit-Jr®, CD4E Junior (Transgo®) .................................................................... Shift Correction Package (Superior) ........................................................................
SK® CD4E KCD4E
SEALING RINGS 175C
Ring Kit ....................................................................................................................
1
94-Up
96175T
N.L.
THRUST WASHERS 231E 279A 279A 279A 279A
314
Forward & Direct Drum To Direct Shell (Plastic 4 Tab) ............................................ Drive Sprocket To Bell Housing .056” ............... ............... ................ ............... ........ Drive Sprocket To Bell Housing .066” ..................................................................... Drive Sprocket To Bell Housing .076” ..................................................................... Drive Sprocket To Bell Housing .086” .....................................................................
1 1 1 1 1
94-Up 94-Up 94-Up 94-Up 94-Up
96231 96279A 96279B 96279C 96279D
F3RZ-7G116A F3RZ-7G099A F3RZ-7G099B F3RZ-7G099C F3RZ-7G099D
FORD CD4E ILL.
QTY.
YEAR
PART No.
REF. No.
BEARINGS & RACES 201 211C 232B 235B 238D 241D 251A 263A 264A 281A 298A 298A
Bearing Kit ............................................................................................................... Bearing, Stator To Reverse Hub .............. ............... ................ ............... ................ .. Bearing, Forward Sun Gear To Forward & Direct Drum .......................................... Bearing, Forward Planet To Sun Gear ..................................................................... Bearing, Forward Ring Gear To Forward Planet ...................................................... Bearing, Reverse/Overdrive Shell To Forward Ring Gear ....................................... Bearing, Drive Sprocket To Reverse Planet............................................................. Bearing, Driven Sprocket To Case ........................................................................... Bearing, Caged Roller, Case to Driven Sprocket Support (Pressed into Case) ...... Bearing, Differential To Driven Sprocket .................................................................. Bearing, Drive Sprocket (Front, Inner) ..................................................................... Bearing, Drive Sprocket (Rear, Inner) ......................................................................
1 1 1 1 1 1 1 1 1 1 1 1
94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up
96201A 96211 96232 96235 96238 96241 96251 96263 96264 96281 96298A 96298B
SBK-F18 F3RZ-7H241A F3RZ-7H026A F3RZ-7H027A F3RZ-7H028A F3RZ-7G178A F3RZ-7F240A F3RZ-7G247A F3RZ-7G355A F3RZ-7G233A F3RZ-7H032A F3RZ-7H029A
1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1
94-Up 94-Up 03-Up 94-Up 94-96 97-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up
96301 96301F 96301W 96308 96310 96310A 96311 96318 96320K 96320 96322 96328 44371B 96379 96379A 96383
F3RZ-7F396A F3RZ-7F396A 3L8Z-7F396AA F3RP7H202AC F3RZ-7G331A F7RZ-7G331AA F3RZ-7A248A F3RZ-7B353A N.L. F3RZ-7D100C F3RZ-7H251A F3RZ-7H200A E2FZ-7N243A F3RP-7Z302AB F3RZ-7H249A F3RZ-7H205A
1 1 1
94-Up 96400 94-Up 96400B 94-Up 96400A
83-CD4ETM ATM-CD4E1 ATM-CD4E
1 1 1 1 1 1 1 1 1
94-Up 94-Up 94-Up 98-Up 95-Up 95-Up 95-Up 94-97 94-Up
YL8Z-7F293AA F6RZ-7G391A F42Z-9E731AA 6L8Z-7H103AA F5RZ-9E731GA F5RZ-9E731AB F5RZ-9E731BC F7RZ-7M101KA 1S7Z7M101KA
GASKETS & O-RINGS 301G 301G 301G 308G 310F 310F 311F 318A 320G 320G 322G 328G 371 379C 379C 383
Gasket, Side Cover (Cork) ....................................................................................... Gasket, Side Cover (Fiber) ...................................................................................... Gasket, Side Cover (Rubber)................................................................................... Gasket, Accumulator Body Cover ............................................................................ Gasket, Pump Separator Plate ................................................................................ Gasket, Pump Separator Plate ................................................................................ Lathe Cut Seal, Pump Body..................................................................................... Gasket, Case To Bell Housing ............... ............... ................ ............... ................ .... Gasket Package, Valve Body................................................................................... Gasket, Valve Body.................................................................................................. Gasket, Pressure Tap Plate ..................................................................................... Gasket, Solenoid Body to Case ............................................................................... Seal, Filler Tube ....................................................................................................... Seal, Filter (Small) ................................................................................................... Seal, Filter (Large) ................................................................................................... Seal, Final Drive Lube Tube (Cup Type)..................................................................
I F O R D I
TECHNICAL MANUALS 400C 400C 400C
Tech Manual............................................................................................................. Tech Manual, ATRA CD4E (Are They Really That Tough) ............... ............... ......... ATRA Rebuild Procedures ................ ............... ............... ................ ............... .......... ELECTRICAL COMPONENTS
410C 420G 436A 436A 436A 436A 436A 438F 438F
Switch, Manual Lever Position (MLPS).................................................................... Solenoid Assembly (Replaces 96420 & 96420C) .................................................... Output Speed Sensor (VSS) (2 Prong Conn.) w/ Drive Gear (Probe/Mazda) ......... Output Speed Sensor (VSS) (2 Prong Conn.) No Drive Gear ................................. Output Speed Sensor (VSS) (10” Harness) w/ Cable Drive .................................... Output Speed Sensor (VSS) (10” Harness) No Cable Drive (2.0L) ......................... Output Speed Sensor (VSS) (16” Harness) No Cable Drive (2.5L) ......................... Input Speed Sensor (TSS) Plastic Bracket (Beige Connector) (Probe/Mazda) ....... Input Speed Sensor (TSS) Plastic Bracket (Black Connector) (Exc Probe/Mazda)
96410E 96420A 96436D 96436A 96436C 96436E 96436B 96438C 96438B
PUMPS 500F 500F 507 529 530 544F
Pump........................................................................................................................ Pump (Retros 94-Up)............................................................................................... Plate, Drive (Pump Gears) ....................................................................................... Converter Reactor (32 Spline) ................................................................................. Pump Gears ............... ............... ................ ............... ............... ................ ............... .. Plate, Pump Separator (Retros 94-Up)....................................................................
1 1 1 1 1 1
94-96 96500 94-Up 96500A 94-Up 96507 94-Up 96529 94-Up 96530A 94-Up 96544A
F4RZ-7A103A F7RZ-7A103AA N.L. N.L. 73426-SP F7RZ-7A142AA
1 1 1 1 1 1 1 1 1 1 1
94-E98 96554B 94-E98 96554 L98-Up 96554C 94-E98 96554A L98-Up 96554CA 94-Up 96556A 94-97 96564 98-Up 96564B 94-Up 96565 94-Up 96576 94-Up 96579
F7RZ-7G120AA F5RZ-7G120AB F8RZ-7G120AA F4RZ-7G120A F8RZ-7G120BA F3RZ-7D044AE N.L. N.L. N.L. F3RZ-7D391A N.L.
DRUMS & CLUTCH HUBS 554E 554E 554E 554E 554E 556C 564E 564E 565E 576C 579B
Forward & Direct (4 Cyl, 2.0L) (2mm, .079” Direct Steels) ...................................... Forward & Direct (4 Cyl, 2.0L) (3mm, .118” Direct Steels)....................................... Forward & Direct (4 Cyl, 2.0L) ................................................................................. Forward & Direct (6 Cyl, 2.5L) ................................................................................. Forward & Direct (6 Cyl, 2.5L) (Uses Fwd Wave Plate)........................................... Reverse (2 Clutch) ................................................................................................... Piston Kit, Forward/ Coast Clutch ............................................................................ Piston Kit, Forward/ Coast Clutch ............................................................................ Piston Kit, Direct Clutch ........................................................................................... Clutch Hub, Reverse (4 External Hubs)................................................................... Clutch Hub, Coast....................................................................................................
315
FORD CD4E ILL.
QTY.
YEAR
PART No.
REF. No.
PLANETS 582D 582D 583 584D 584D 592D 598A 598A
Forward (Low/ Intermediate) (3 Gear) ..................................................................... Forward (Low/ Intermediate) (4 Gear) (will Retro 94-Up) ........................................ Geartrain, Front & Rear Planet, Ring Gear & Sun Gear Shell ................................. Reverse (3 Gear) (w/ Low/ Reverse Clutch Hub) .................................................... Reverse (4 Gear) (w/ Low/ Reverse Clutch Hub) .................................................... Ring Gear, Forward Planet (Low/ Intermediate) ...................................................... Ring Gear, Differential Planet (74T) ......................................................................... Ring Gear, Differential Planet (86T) .........................................................................
1 1 1 1 1 1 1 1
94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up
96582 96582A 96583B 96584 96584B 96592 96598 96598B
F8RZ7A398AA 3L8Z-7A398AA N.L. F8RZ7D006AA N.L. F3RZ-7A153C N.L. N.L.
1 1 1 1
94-97 96612 98-Up 96612A 94-Up 96622 94-Up 96624
N.L. N.L. F3RZ-7A626A F4RZ-7D064A
1 1 1 1 1 1 1
94-Up 94-Up 94-Up 94-97 98-Up 94-97 98-Up
96642 96652 96652A 96646 96646A 96656 96656A
F3RP-7A089B F3RZ-7A089B 5L8Z7A089AB F3RZ-7A089A F8RZ-7A089AA N.L. F8RP-7H218AA
1 1 1 1
94-01 94-Up 94-Up 94-Up
96671 96671A 96673 96673A
F4RZ-7B328C F4RZ-7B328B N.L. N.L.
SUN GEARS, SHELLS & SUPPORTS 612B 612B 622D 624E
Sun Gear (1.760” Overall Height) ............................................................................ Sun Gear (1.685” Overall Height) ............................................................................ Shell, w/ Reverse Sun Gear (58T) ........................................................................... Shell, Direct w/ Hub ................................................................................................. ONE WAY CLUTCHES
642D 652D 652D 646B 646B 656B 656B
Low Roller Assembly (w/ Outer & Inner Races)....................................................... Low Roller Clutch (w/o Races)................................................................................. One Way Clutch, Low Ratchet Design..................................................................... Input Sprag Assembly, w/ Sun Gear (Wide, .593” Sprag) ........................................ Input Sprag Assembly, w/ Sun Gear (Narrow, .543” Sprag)..................................... Input Sprag (Wide, .593”) (NLA) .............................................................................. Input Sprag (Narrow, .543”) ..................................................................................... SHAFTS
671F 671F 673B 673B
Shaft, Pump Drive (14 1/16” Long) .......................................................................... Shaft, Pump Drive (14 3/4” Long) ............................................................................ Shaft, Turbine (8 3/8” Long) ..................................................................................... Shaft, Turbine (9” Long) ............... ............... ................ ............... ................ ..............
I D700A R700A O700A F I
Chain (45 Links .750” Wide) One Copper Guide Link.............................................. Chain (46 Links .750” Wide) 2 Copper Guide Links Next to Each Other ................. Chain (46 Links 1.00” Wide) 2 Copper Guide Links Separated by 2 Silver Links ....
710 710 710 705A 705A 705A 706A 706A 706A
Sprocket Kits (55T / 50T) (.625” Wide) .................................................................... Sprocket Kits (55T / 54T) (.625” Wide) .................................................................... Sprocket Kits (55T / 54T) (.855” Wide) .................................................................... Sprocket, Drive (Rev Planet Ring Gear) (55T) (.625” Wide).................................... Sprocket, Drive (Rev Planet Ring Gear) (55T) (.855” Wide).................................... Sprocket, Drive (Rev Planet Ring Gear) (56T (1.100” Wide) ................................... Sprocket, Driven (54T) (.650” Thick Sprocket) (1.730” OD Sun Gear) .................... Sprocket, Driven (54T) (.650” Thick Sprocket) (1.965” OD Sun Gear) .................... Sprocket, Driven (54T) (.900” Thick Sprocket) (1.965” OD Sun Gear) ....................
CHAINS 1 1 1
94-Up 96700D 94-Up 96700E 94-Up 96700EA
F6RZ-7G249AA F6RZ-7G249BA F6RZ-7G249CA
1 1 1 1 1 1 1 1 1
94-Up 96710K 94-Up 96710BAK 94-Up 96710BK 94-Up 96705 94-Up 96705B 94-Up 96705A 94-Up 96706AA 94-Up 96706A 94-Up 96706AA
N.L. N.L. N.L. N.L. N.L. F3RZ-7A153B N.L. N.L. N.L.
1 1 1 1 1
94-Up 96715 01-Up 96715CA 94-Up 96715B 94-Up 96715C 94-Up 96598B
F4RZ-7F465B N.L. F4RZ-7F465C N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1
94-96 94-96 97-Up 97-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up
N.L. N.L. N.L. N.L. 73840-MK 73840-BK 73840-RK 73840-27K 73840-24 73840-MK 73840-LR 73840-FWD
SPROCKETS & SUPPORTS
DIFFERENTIALS 715A 715A 715A 715A 598A
Differential Assembly (24T Pinion Gears) ................................................................ Differential Assembly (24T Pinion Gears) (Awd) (1.900” OD Sun Gear) ................. Differential Assembly (30T Pinion Gears) ................................................................ Differential Assembly (30T Pinion Gears) (Awd) (1.700” OD Sun Gear) ................. Final Drive Ring Gear .............................................................................................. VALVE BODIES
740G 740G 740G 740G 741C 741C 741C 741C 935 741C 945 950
316
Valve Body (Premium) Cast RF-F3 (w/o Solenoids) ................................................ Valve Body (Premium) Cast RF-F3 (w/ Solenoids) .................................................. Valve Body (Premium) Cast RF-F7 (w/o Solenoids) ................................................ Valve Body (Premium) Cast RF-F7 (w/ Solenoids) .................................................. Master Kit, Contains 96741BK & CK (req T-73840-BTL & RTL) .............................. Kit, Bypass Clutch Control Sleeve & Plunger Valve (req T-73840-BTL) .................. Kit, Oversized Pressure Regulator Valve (req T-73840-RTL) .................................. Valve Kit, Line Mod (Oversized) (req T-73840-TL27 & T-VB-FIX) ........................... Piston Kit, 2-4 Accumulator...................................................................................... Master Kit, Contains 96741BK & CK (req T-73840-BTL & RTL).............................. Piston Kit, Low/ Reverse Accumulator ..................................................................... Piston Kit, Forward Accumulator..............................................................................
P96740-1 P96740-3 P96740-2 P96740-4 96741K 96741BK 96741CK 96741TK 96935 96741K 96945 S96950
FORD CD4E ILL.
QTY.
YEAR
PART No.
REF. No.
SNAP RINGS 876B 876B 876B 876B 877E
Holds Forward & Direct Clutch Pressure Plate In (.056”) ........................................ Holds Forward & Direct Clutch Pressure Plate In (.065”) ........................................ Holds Forward & Direct Clutch Pressure Plate In (.071”) ........................................ Holds Forward & Direct Clutch Pressure Plate In (.078”) ........................................ Holds Forward Clutch Retainer In ............................................................................
2 2 2 2 1
94-Up 96876E 94-Up 96876F 94-Up 96876G 94-Up 96876H 94-Up 96877
YS2Z-7D483AA YS2Z-7D483BA YS2Z-7D483CA YS2Z-7D483DA F3RZ-7N169A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
94-Up 96900 94-Up 96901 94-Up S96901 94-Up 96902 94-Up 96902K 94-Up 96902AK 94-Up 96902BK 97-98 96902C 97-98 96902D 97-98 96902E 94-Up 96904 94-Up 96935 94-Up 96945 94-Up S96950 94-97 96964 98-Up 96964B 94-Up 96965 94-Up 96966 94-97 96969 98-Up 96969A 94-E98 96974 94-Up 96976 94-Up 96982
N.L. F3RZ-7H073A 73708 F4RZ-7H188F F4RZ-7H188F F4RZ-7H188E F4RZ-7H188D FZRZ-7H188CA FZRZ-7H188BA FZRZ-7H188AA F3RP-7H243AC 73840-24 73840-LR 73840-FWD F3RZ-7A262B F8RZ-7A262AB F3RZ-7A262A F3RZ-7E079A F3RZ-7A262C F8RZ-7A262BA F3RZ-7G299A N.L. N.L.
94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up 94-Up
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
MISCELLANEOUS COMPONENTS 900C 901C 901C 902C 902C 902C 902C 902C 902C 902C 904C 935 945 950 964E 964E 965E 966C 969E 969E 974E 976C 982B
Servo Assembly, Overdrive ...................................................................................... Spring, Servo (1st Design)....................................................................................... Spring, Servo Return ............................................................................................... Piston, Overdrive Servo (Bonded) ........................................................................... Piston & Spring Assembly, 2/4 Servo (No Groove 108mm Pin)............................... Piston & Spring Assembly, 2/4 Servo (1 Groove 107mm Pin) ................................. Piston & Spring Assembly, 2/4 Servo (2 Groove 106mm Pin) ................................. Piston, 2/4 Servo (No Groove 104mm Pin) (1 piece Piston) (1/97-4/98) ................. Piston, 2/4 Servo (1 Groove 103mm Pin) (1 piece Piston) (1/97-4/98).................... Piston, 2/4 Servo (2 Groove 102mm Pin) (1 piece Piston) (1/97-4/98).................... Cover, Overdrive Servo............................................................................................ Piston Kit, 2-4 Accumulator...................................................................................... Piston Kit, Low/ Reverse Accumulator ..................................................................... Piston Kit, Forward Accumulator.............................................................................. Piston, Forward Clutch............................................................................................. Piston, Forward Clutch (Aluminum) (Cast # RFF8) ................................................. Piston, Direct Clutch (Not Bonded) .......................................................................... Piston, Reverse Clutch (Bonded)............................................................................. Piston, Coast Clutch (Overall Height .595”) (Bonded) ............................................ Piston, Coast Clutch (Overall Height .675”) (Bonded) ............................................. Retainer w/ Springs, Forward/ Coast Clutch (Multiple Springs) (94-1/9/98) ............ Retainer w/ Springs, Reverse Clutch ....................................................................... Retainer, Forward Sprag.......................................................................................... TOOLS
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
Alignment Pin, Front Pump ..................................................................................... Alignment Tool, Manual Level Gear Position Sensor MLPS ................................... Alignment Tool, Preload Tool Adapter Set ................ ............... ................ ............... . Checking Tool, Converter End Play ........................................................................ Checking Tool Sleeve, End Play .............. ............... ................ ............... ................ . Gauge Bar............... ............... ................ ............... ............... ................ ............... ..... Gauge Bar, Spacer Set ............... ............... ................ ............... ............... ............... Guide Pin, Valve Body ................ ............... ................ ............... ................ .............. Installer, Manual Lever Seal ................ ............... ................ ............... ................ ...... Installer, Needle Bearing ................ ............... ............... ................ ............... ............ Installer, Output Seal .............. ............... ................ ............... ............... ................ .... Installer, Servo Assembly ............... ............... ................ ............... ............... ............ Installer, Sprag ............... ............... ................ ............... ............... ................ ............ Installer, Throttle Shaft Seal .................................................................................... Installer, Torque Converter Seal ............... ................ ............... ................ ............... . Installer & Protector, Clutch Piston Lip Seal ........................................................... Installer & Remover, Servo Cover ............... ................ ............... ............... .............. Protector, Lip Seal, Protector, Direct Clutch ............................. ............... ................ Removal Bolts, Oil Pump ............... ............... ................ ............... ................ ........... Remover, Converter Seal ............... ............... ................ ............... ................ ........... Selector, Servo Piston Rod ............... ............... ............... ................ ............... ......... Servo Bore Tool, Use with T-9216-SL Sleeve .............. ............... ................ ............. Transmission Holding Fixture................................................................................... Valve Body Air Test Plate, Comes with Gasket ............... ............... ............... ...........
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
VOL.
SONNAX PRODUCTS
PAGE ILL.
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
2-4 Accumulator Piston Kit ....................................................................................... N.I. Bypass Clutch Control Kit (req T-73840-BTL).......................................................... N.I. Endplay Shim Kit................ ............... ................ ............... ............... ................ ......... N.I. Forward Accumulator Piston Kit ............................................................................... N.I. Line Modulator Valve Kit O.S. (req T-F-73840-TL27 & T-VB-FIX) ........................... N.I. Low Reverse Accumulator Piston Kit ....................................................................... N.I. Lube Modication Drill Kit (3 Drill Bits: .062” , .042” & .052”) ................................... N.I. Master Clutch Control & PR Valve Kit (Includes T-73840-RK & T-73840-BK) ......... N.I. (req T-73840-MTL) ................ ............... ................ ............... ................ ............... .
T-2312 T-2725 T-2314 T-0450 T-2319 T-2313 T-2317 T-2311 T-2321 T-2308 T-2325 T-9600 T-2307 T-2322 T-2302 T-2301 T-2309 T-2320 T-2305 T-2726 T-2310 T-9216 T-2304 T-2315 PART NO.
3 S96935 1 S96741BK N.I. S96200 4 S96950 6 S96741TK 5 S96945 N.I. T-73840-DK 1&2 S96741K
I F O R D I
SONNAX NO. 73840-24 73840-BK 73251-01K 73840-FWD 73840-27K 73840-LR 73840-DK 73840-MK
317
FORD CD4E ILL.
QTY.
VOL.
SONNAX PRODUCTS (Cont.)
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
Pressure & Conv. Reg Valve Kit (req T-VB-FIX &T-F-73840-TL or T-73840-RTL)... Pump Gears (Standard Size)................................................................................... Reverse Clutch Drum Sleeve (Machining Required) ............................................... Servo Return Spring (Fits All Except 1997 & 1998) ................................................. Wiring Harness Connector Bracket.......................................................................... Notes
I D R O F I
318
YEAR
PAGE ILL. N.I. 2 N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
PART No.
PART NO. S96741CK S96530A S96556A-2 S96901 S96444-1
REF. No.
SONNAX NO. 73840-RK 73426-SP 73300-01 73708 73949-01
FORD CD4E Notes
I F O R D I
319
FORD CFT30 757 710 080
281
274
A
715
292
Transfer Gear
289
Transfer Gear Cover
698
Differential 500 310
510 533
070
538
532 535
310
537
538
536
B
Cam
I D R O F I
Pump 076
750
130
519
966 520
854
110
150
976
295
C Reverse Piston Cover
Reverse Clutch
Bell Housing 584
594 255
148 238 239 209
128 108 853
984 974
964
554
614
D Planet Ring Gear
33L 320
Sun Gear Forward Clutch
Forward Drum
FORD CFT30 712 229
706 228
796
436 759
305
E
700 Output Gear Driven Pulley 701
701 Driven End Cover
711 235
795
F
Chain
760 077
Drive Pulley Case
758
304
410
I F O R D I
G Mode Switch Drive End Cover 444 740 Connector 435 300 013
765
Solenoid Connector
H Cooler Filter
010
Filter
Pan
33L 321
FORD CFT30
33010L
33300L ILL.
QTY.. QTY
YEAR
PART No.
REF. No.
MASTER OVERHAUL KITS (WITH STEELS) N.I.
CFT30 ............... ............... ............... ................ ............... ................ ............... ...........
1
05-Up
33006LA
N.L.
1
05-Up
33004LA
N.L.
1
05-Up
33002LA
N.L.
1 1
05-Up 05-Up
33010L 33013L
5F9Z-7A098B 5F9Z-7B155Y
1 1 1 1 1
05-Up 05-Up 05-Up 05-Up 05-Up
33030L 33031L 33036L 33035LA 33035LB
N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1
05-Up 33070L 05-Up 33076L 05-Up 33076LA 05-Up 33077L 05-Up 33080L 05-Up 33519L
5F9Z7F401AA 5F9Z-1177-H 5F9Z-1177-H 5F9Z-1177-G 5F9Z-1177-G 5F9Z-1177-F N.L. N.L.
3 3
05-Up 05-Up
33108L 33110L
5F9Z-7B164CA 5F9Z-7B164AA 5F9Z-7B1 64AA
3 3
05-Up 05-Up
33128L 33130L
5F9Z-7B442AA 5F9Z-7B442BA
1 1
05-Up 05-Up
33148L 33150L
N.L. N.L.
1
05-Up
33175L
N.L.
1 1
05-Up 05-Up
33247L 33255L
N.L. N.L.
1 1 1 1 1 1 1
05-Up 33209L 05-Up 33228L 05-Up 33232L 05-Up 33274L 05-Up 33295L 05-Up 33238L 05-Up 33254L
N.L. N.L. N.L. N.L. N.L. N.L. N.L.
LESS STEEL KITS N.I.
CFT30 ............... ............... ............... ................ ............... ................ ............... ...........
OVERHAUL KITS (W/ RINGS & SEALS) N.I.
CFT30 ............... ............... ............... ................ ............... ................ ............... ........... FILTERS
010H 013H
Filter (CFT30)................... ............................. .................... .................... .................... .................... ................... ................... .................... ................... ......... Filter, Cooler.................... .............................. .................... ................... ................... .................... .................... .................... ................... ................... ............ BUSHINGS
N.I. N.I. N.I. N.I. N.I.
I D R O070B F I 076C
076C 077G 080A 519B
Bushing Kit ................... ............................. ................... ................... .................... .................... .................... ................... ................... .................... .............. .... Converter Converte r ............... ............... ................ ............... ................ ............... ............... ...... Stator ................ ............... ................ ............... ............... ................ ............... ........... Pump Cam (Inner) .............. ................ ............... ................ ............... ............... ........ Pump Cam (Outer) .............. ................ ............... ................ ............... ............... ........ METAL CLAD SEALS Converter ................... ............................. .................... .................... ................... ................... .................... .................... .................... ................... ............... ...... Axle, Right (Bell) (2wd) ................... ............................. .................... ................... ................... .................... .................... .................... .............. .... Axle, Right (Bell) (4wd) ................... ............................. .................... ................... ................... .................... .................... .................... .............. .... Axle, Left (Case) ............... ............... ................ ............... ............... ................ .......... Transfer Gear Cap (Bonded) .................... ............................. ................... .................... .................... .................... .................... .............. .... Pump Cover (Bonded) .................... .............................. ................... ................... .................... .................... .................... .................... .............. .... FRICTION PLATES
108D 110C
Forward ................... ............................ ................... .................... .................... .................... .................... ................... ................... .................... ................... ......... Reverse................ ............... ............... ................ ............... ................ ............... ........ STEEL PLATES
128D 130C
Forward ................... ............................ ................... .................... .................... .................... .................... ................... ................... .................... ................... ......... Reverse................... ............................ ................... .................... .................... .................... .................... ................... ................... .................... ................... ......... PRESSURE PLATES
148D 150C
Forward ................ ............... ............... ................ ............... ................ ............... ........ Reverse................ ............... ............... ................ ............... ................ ............... ........ SEALING RINGS
N.I.
Sealing Ring Kit .................... .............................. .................... .................... ................... ................... .................... .................... .................... .............. .... THRUST WASHERS
247 255D
Reverse Sun Gear Shim .................... .............................. .................... ................... ................... .................... .................... .................... ............ Ring Gear to Planet ................... ............................. .................... ................... ................... .................... .................... .................... ................... ......... BEARINGS & RACES
209D 228E N.I. 274A 295C 238D N.I.
322
Caged Bearing, Input .................... .............................. .................... .................... ................... ................... .................... .................... ................ ...... Caged Bearing, Driven Pulley to Bell ................... ............................ ................... .................... .................... .................... ............. ... Caged Bearing, Drive Pulley to Rear Planet................... ............................. ................... ................... .................... ............ .. Caged Bearing, Pinion Shaft to Bell................... ............................. .................... ................... ................... .................... ............... ..... Caged Bearing, Stator .................... ............................. ................... .................... .................... .................... .................... ................... .............. ..... Planet (Flat) ................... ............................. .................... .................... .................... .................... ................... ................... .................... .................... ............ Converter Reactor to Reverse Planet ................... ............................. .................... .................... ................... ................... ............ ..
FORD CFT30 ILL.
QTY.. QTY
YEAR
PART No.
REF. No.
BEARINGS & RACES (Cont.) 235F 281A 229E N.I. 289A 292A
Ball Bearing, Drive Pulley to Case .................... .............................. .................... ................... ................... .................... ................ ...... Ball Bearing, Pinion Shaft to Cover................... ............................. .................... ................... ................... .................... ................ ...... Ball Bearing, Driven Pulley to Case .................... ............................. ................... .................... .................... .................... .............. .... Bearing & Race, Drive Pulley to Rear Planet.......... Planet .................... .................... .................... ................... ................... .......... Bearing & Race, Differential to Case ................... ............................. .................... .................... ................... ................... ............. ... Bearing & Race, Differential to Bell................... ............................. ................... ................... .................... .................... ................ ......
1 1 1 1 1 1
05-Up 33235L 05-Up 33281L 05-Up 33229L 05-Up 33230LK 05-Up 33289LK 05-Up 33292LK
N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1
05-Up 33300L 05-Up 33310L 05-Up 33310LA 05-Up 33304L 05-Up 33305L
N.L. N.L. N.L. N.L. N.L.
1 1 1 4 1 1 1 1 1
05-Up 33410L 05-Up 33420L 05-Up 33431L 05-Up 33431L 05-Up 33435L 05-Up 33436L 05-Up 33444L 05-Up 33445LB 05-Up 33445LA
N.L. N.L. N.L. N.L. N.L. N.L. 5F9Z-7G276AA N.L. N.L.
1 1 1 1
05-Up 33500L 05-Up 33510L 05-Up 33519L 05-Up 33520L
5F9Z-7A103B N.L. N.L. N.L.
1 1 1 8 1 8 1 1
05-Up 05-Up 05-Up 05-Up 05-Up 05-Up 05-Up 05-Up
33534L 33537L 33532L 33533L 33535L 33536L 33538LA 33538LB
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1
05-Up
33554L
5F9Z-7A360AA
1 1
05-Up 05-Up
33584L 33594L
7F9Z-7015A 7F9Z-7A153A
1 1 1
05-Up 33614L 05-Up 33618L 05-Up 33618LA
5F9Z-7D063AA 5F9Z-7F342AA 5F9Z-7F342CA
1 2 1 1
05-Up 05-Up 05-Up 05-Up
33700L 33701L 33711L 33712L
5F9Z-7G249AA N.L. 7F9Z-7J363A 7F9Z-7J3 63A 5F9Z-7J362A
1 1
05-Up 05-Up
33740L 33740LA
5F9Z-7A100X 5F9Z-7A1 00X 5F9Z-7A100W 5F9Z-7A1 00W
1 1 1
05-Up 05-Up 05-Up
33750L 33750LA 33757L
N.L. N.L. N.L.
GASKETS & O-RINGS 300H N.I. N.I. 304G 305E
Gasket, Pan .................... .............................. .................... ................... ................... .................... .................... .................... ................... ................... ............ Gasket, Pump (Front) ................... ............................. .................... .................... .................... ................... ................... .................... ................ ...... Gasket, Pump (Rear) ................ ............... ............... ................ ............... ................ .. Gasket, Drive End Cover ................... ............................. .................... .................... .................... ................... ................... .................... ............ Gasket, Driven End Cover ................... ............................. ................... ................... .................... .................... .................... ................... ......... ELECTRICAL COMPONENTS
410G N.I. N.I. N.I. 435H 436E 444H 445G 445H
Switch, Internal Mode ................... ............................. .................... .................... .................... ................... ................... .................... ................ ...... Solenoid Assembly................... ............................. .................... .................... .................... .................... ................... ................... .................... ............ Solenoid, EPC (Also PCS)................... ............................. ................... ................... .................... .................... .................... ................... ......... Solenoid, PCS (Also EPC)................... ............................. ................... ................... .................... .................... .................... ................... ......... Plate, Solenoid Connector ................... ............................. ................... ................... .................... .................... .................... ................... ......... Sensor, Output Speed (OSS).......... (OSS) .................... ................... ................... .................... .................... .................... .................... .............. .... Connector, Connector, Case ................... ............................. .................... .................... .................... ................... ................... .................... .................... .............. .... Harness, Solenoid w/ TCM ................... ............................. .................... .................... .................... .................... ................... ................. ........ Harness, Connector Sleeve .................... .............................. .................... .................... ................... ................... .................... ................ ...... PUMPS
500B 510B 519B 520C
Pump Assembly (Piston Type) ................... ............................. .................... .................... .................... ................... ................... ............. ... Pump Body (Piston Type) .................... .............................. ................... ................... .................... .................... .................... ................... ......... Pump Cover (Bonded) .................... .............................. .................... ................... ................... .................... .................... .................... .............. .... Stator Support.................... .............................. .................... .................... ................... ................... .................... .................... .................... ................. ....... PUMP COMPONENTS
534 537 532B 533B 535B 536B 538A 538B
Piston Sleeve .................... ............................. ................... .................... .................... .................... ................... ................... .................... ................... ......... Piston Wave Ring...... ............... ................ ............... ................ ............... ................ .. Cam ............... ................ ............... ................ ............... ............... ................ ............. Piston ............. ................ ............... ................ ............... ................ ............... ............. Cam Sleeve .............. ............... ................ ............... ................ ............... ............... ... Spring ................ ............... ................ ............... ................ ............... ............... ........... Cam Wear Plate (Large Holes) .................... .............................. ................... ................... .................... .................... .................... ............ Cam Wear Plate (Small Holed) .................... ............................. ................... .................... .................... .................... .................... ............
I F O R D I
DRUMS & CLUTCH HUBS 554D
Forward Clutch................... ............................. ................... ................... .................... .................... .................... .................... ................... ................. ........ PLANETS
584D 594D
Planet, Reverse (w/ Input Shaft) ................... ............................. .................... .................... ................... ................... .................... .......... Ring Gear, Forward Planet ................... ............................. .................... .................... ................... ................... .................... .................. ........ SUN GEARS, SHELLS & SUPPORTS
614D 618 618
Sun Gear, Reverse (42T) ................... ............................. ................... ................... .................... .................... .................... .................... ............ Sun Gear, Final Drive (2wd) (4.89 Ratio)................... ............................. .................... ................... ................... ................. ....... Sun Gear, Final Drive (4wd) (5.19 Ratio) ................... ............................. ................... ................... .................... ................. ....... CHAINS & PULLEYS
700E 701E 711F 712E
Chain................... ............................. .................... .................... ................... ................... .................... .................... .................... ................... ................... ............. ... Chain Snubber .................... .............................. .................... .................... ................... ................... .................... .................... .................... ................ ...... Drive Pulley ................ ............... ................ ............... ............... ................ ............... .. Driven Pulley.................... .............................. ................... ................... .................... .................... .................... .................... ................... ................... .......... VALVE BODIES
740H 740H
Valve Body (2wd) ............... ............... ................ ............... ............... ................ ......... Valve Body (4wd) ............... ............... ................ ............... ............... ................ ......... CASES & HOUSINGS
750C 750C 757A
Bell Housing (2wd) ................... ............................. ................... ................... .................... .................... .................... .................... ................... ........... .. Bell Housing (4wd) ................... ............................. ................... ................... .................... .................... .................... .................... ................... ........... .. Cover, Transfer Gear .............. ................ ............... ................ ............... ............... ....
323
FORD CFT30 ILL.
QTY.
YEAR
PART No.
REF. No.
CASES & HOUSINGS (Cont.) 758G 759E 760G 765H
Cover, Drive End ...................................................................................................... Cover, Driven End ............... ................ ............... ............... ................ ............... ........ Case (Main) ............................................................................................................. Pan.............. ................ ............... ................ ............... ................ ............... ............... .
1 1 1 1
05-Up 05-Up 05-Up 05-Up
33758L 33759L 33760L 33765L
N.L. N.L. N.L. N.L.
1 1
05-Up 05-Up
33715LA 33715LB
N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1
05-Up 33698L 05-Up 33706L 05-Up 33706LA 05-Up 33710L 05-Up 33710LA 05-Up 33795L 05-Up 33796L 05-Up 33853L 05-Up 33854L 05-Up 33964L 05-Up 33966L 05-Up 33974L 05-Up 33976L 05-Up 33984L
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1
05-Up T-7547 05-Up T-CFT30
N.L. N.L.
DIFFERENTIALS 715A 715A
2wd ............................. ............... ................ ............... ................ ............... ............... . 4wd ............................. ............... ................ ............... ................ ............... ............... . MISCELLANEOUS COMPONENTS
698A 706E 706E 710A 710A 795F 796E 853D 854C 964D 966C 974D 976C 984D
Oil Dam ............... ................ ............... ................ ............... ............... ................ ........ Gear, Output (2wd) .................................................................................................. Gear, Output (4wd) ................ ............... ................ ............... ............... ................ ..... Gear, Transfer (2wd w/ Pinion) .............. ............... ................ ............... ............... ..... Gear, Transfer (4wd w/ Pinion) .............. ............... ................ ............... ................ .... Nut, Drive Pulley ...................................................................................................... Nut, Driven Pulley .................................................................................................... Cushion, Forward..................................................................................................... Cushion, Reverse .................................................................................................... Piston, Forward ........................................................................................................ Piston, Reverse........................................................................................................ Return Spring, Forward............................................................................................ Return Spring, Reverse ........................................................................................... Retainer, Forward ................ ............... ............... ................ ............... ................ ....... TOOLS
N.I. N.I.
I D R O F I
324
Installer & Remover, Ford Variator Fixture For CVT ............................................... Socket, Pulley Retainer Nut ....................................................................................
Notes
FORD CFT30 Notes
I F O R D I
325
FORD E4OD, 4R100 A
B
C I D R O F I
D
E
36 326
© 2014 Transtar Industries, Inc. No part of this work, inclu ding but not limited to the Part Numbers, may be rep roduced or transmitted in any form or by an y means, electronic or mech anical, including pho tocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
FORD E4OD, 4R100 F
G
H
I F O R D I
I
J
36 327
FORD E4OD, 4R100 VALVE BODY GUIDE
Part
Year
Trans.
A
P36740-3 P36740-4 P36740-5
1989 90-95 96-98
E40D E40D E40D
w/E9 casting # w/F0/F1 casting # (F5 # - R&R only) w/F6 casting #
B
P36740-6 P36740-7
98-Up 98-Up
4R100 4R100
w/F6 casting # non PTO w/F8 casting # w/PTO
A
I D R O F I
B
7 12
8
Valve Body
11 Accumulator Body
9 9 13 14 15 10 16
1
3 2
6
4 5
328
©2014 Sonnax Industries, Inc. Artwork used by permission.
FORD E4OD, 4R100 4wd 36010EA
2wd 36010E 36300E
ILL.
QTY.
YEAR
PART No.
REF. No.
DELUXE KITS (SUPER KITS) 008 008 008 008 008 008 008 008 008 008 008 008
E4OD 2wd (Cork)..................................................................................................... E4OD 2wd (Fiber) .................................................................................................... E4OD 2wd (w/ Piston*) (5/97-2/98 Needs 6-36110EA) (Bonded Gasket) ............... E4OD 2wd (w/ Piston*) (5/97-2/98 Needs 6-36110EA) (Fiber) ................................ E4OD 4wd (Cork)..................................................................................................... E4OD 4wd (Fiber) .................................................................................................... E4OD 4wd (w/ Piston*) (5/97-2/98 Needs 6-36110EA) (Bonded Gasket) ............... E4OD 4wd (w/ Piston*) (5/97-2/98 Needs 6-36110EA) (Fiber) ................................ 4R100 2wd (w/ Pistons*) (Does not include 36074E) (Bonded Gasket).................. 4R100 2wd (w/ Pistons*) (Does not include 36074E) (Fiber) .................................. 4R100 4wd (w/ Pistons*) (Does not include 36074E) (Bonded Gasket).................. 4R100 4wd (w/ Pistons*) (Does not include 36074E) (Fiber) .................................. (*) For Kits w/out Pistons, replace the P with an N - for example 36004EBNW .
1 1 1 1 1 1 1 1 1 1 1 1
89-95 89-95 96-97 96-97 89-95 89-95 96-97 96-97 98-Up 98-Up 98-Up 98-Up
36008EA 36008EAF 36008ECPW 36008ECF 36008E 36008EF 36008EBPW 36008EBPF 36008EEPW 36008EEPF 36008EDPW 36008EDPF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
89-95 89-95 96-97 96-97 89-95 89-95 96-97 96-97 98-Up 98-Up 98-Up 98-Up
36007EA 36007EAF 36007ECPW 36007ECPF 36007E 36007EF 36007EBPW 36007EBPF 36007EEPW 36007EEPF 36007EDPW 36007EDPF
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
89-95 89-95 96-97 96-97 98-Up 98-Up 98-Up
36006E N.L. 36006EF N.L. 36006EBPW N.L. 36006EBPF N.L. 36006EDPW N.L. 36006EDPF N.L. 36006EDPHP N.L.
COMPLIANCE KITS (CALIFORNIA KITS) 007 007 007 007 007 007 007 007 007 007 007 007
E4OD 2wd (Cork)..................................................................................................... E4OD 2wd (Fiber) .................................................................................................... E4OD 2wd (w/ Piston*) (5/97-2/98 Needs 6-36110EA) (Bonded Gasket) ............... E4OD 2wd (w/ Piston*) (5/97-2/98 Needs 6-36110EA) (Fiber) ................................ E4OD 4wd (Cork)..................................................................................................... E4OD 4wd (Fiber) .................................................................................................... E4OD 4wd (w/ Piston*) (5/97-2/98 Needs 6-36110EA) (Bonded Gasket) ............... E4OD 4wd (w/ Piston*) (5/97-2/98 Needs 6-36110EA) (Fiber) ................................ 4R100 2wd (w/ Pistons*) (Does not include 36074E) (Bonded Gasket) .................. 4R100 2wd (w/ Pistons*) (Does not include 36074E) (Fiber) .................................. 4R100 4wd (w/ Pistons*) (Does not include 36074E) (Bonded Gasket) .................. 4R100 4wd (w/ Pistons*) (Does not include 36074E) (Fiber) .................................. (*) For Kits w/out Pistons, replace the P with an N - for example 36004EBNW .
1 1 1 1 1 1 1 1 1 1 1 1
I F O R D I
MASTER OVERHAUL KITS (WITH STEELS) 006 006 006 006 006 006 006
E4OD (Cork) ............................................................................................................ E4OD (Fiber)............................................................................................................ E4OD (5/97-2/98 Needs 6-36110EA) (w/ Piston*) (Bonded Gasket) ....................... E4OD (5/97-2/98 Needs 6-36110EA) (w/ Piston*) (Fiber) ....................................... 4R100 (w/ Pistons*) (Does not include 36074E) (Bonded Pan Gasket) .................. 4R100 (w/ Pistons*) (Does not include 36074E) (Fiber) .......................................... 4R100 (w/ Pistons*) (Does not include 36074E) (Red Frictions & Kolene Steels) .. (*) For Kits w/out Pistons, replace the P with an N - for example 36004EBNW .
1 1 1 1 1 1 1
LESS STEEL KITS 004 004 004 004 004 004 004
E4OD (Cork) ............................................................................................................ E4OD (Fiber)............................................................................................................ E4OD (5/97-2/98 Needs 6-36110EA) (w/ Piston*) (Bonded Gasket) ....................... E4OD (5/97-2/98 Needs 6-36110EA) (w/ Piston*) (Fiber) ....................................... 4R100 (w/ Pistons*) (Does not include 36074E) (Bonded Pan Gasket) .................. 4R100 (w/ Pistons*) (Does not include 36074E) (Fiber) .......................................... 4R100 (w/ Pistons*) (Does not include 36074E) (Red Frictions*)............................ (*) For Kits w/out Pistons, replace the P with an N - for example 36004EBNW .
1 1 1 1 1 1 1
89-95 36004E N.L. 89-95 36004EF N.L. 96-97 36004EBPW N.L. 96-97 36004EBPF N.L. 98-Up 36004EDPW N.L. 98-Up 36004EDPF N.L. 01-Up 36004EDPHP N.L.
OVERHAUL KITS (W/ RINGS & SEALS) 002 002
E4OD (Cork) ............................................................................................................ E4OD (Fiber)............................................................................................................
1 1
89-95 89-95
36002E 36002EF
N.L. N.L.
329
FORD E4OD, 4R100 ILL.
QTY.
YEAR
PART No.
REF. No.
OVERHAUL KITS (W/ RINGS & SEALS) (Cont.) 002 002
E4OD, 4R100 (w/out Pistons**) (Bonded Pan Gasket) ........................................... E4OD, 4R100 (w/out Pistons**) (Fiber) ................................................................... (**) For Kits w/ Pistons, replace the N with a P - for example 36002ENPW .......
1 1
96-Up 36002EBNW 96-Up 36002EBNF
N.L. N.L.
1 1 1
89-Up 89-Up 89-Up
36011G 36011H 36011EA
N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1
89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up
36010EP E36010E A36010E 36010EAP E36010EA A36010EA 36016 36018 36741FC
N.L. YC3Z7A098AA N.L. N.L. YC3Z-7A098BA N.L. E9TZ-7G308A F1TP-7H190A N.L.
1
89-Up
36022E
E9TP-7D034BA
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
89-97 98-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 98-Up 89-Up 98-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-94 95-Up 89-Up 89-Up 89-94 89-94 95-Up 95-Up
36030E 36030EA S36034EX 36034E 36034EA 76034 36036 36036 36037 36038 36038G 36046B 36046A 36046 36040 56062 56268 36064 36064B 36064BA 36064HD 36064H 36064HC 36064HX 36064HA 36064HAX
N.L. N.L. 36002-01 N.L. N.L. E9TZ-7B258A C6AZ-7B261C C6AZ-7B261C C6AZ-7D018A E9TP-7A620AA N.L. C6AZ-7D046B E9TP-7D046B C6AZ-7D046A C6AZ-7D065A N.L. N.L. C6AZ-7025D F2TZ-7025B 36008D N.L. N.L. 36008BBLK 36008A 36008DBLK 36008C
FILTER KITS 011 011 011
Filter Kit (2wd) (Bonded Gasket) ............... ............... ............... ................ ............... .. Filter Kit (4wd) (Bonded Gasket) ............... ............... ............... ................ ............... .. Filter Kit (4wd) (Cork Gasket) ............................. ............... ................ ............... ....... FILTERS
010J 010J 010J 010J 010J 010J 016 018 741J
2wd (SPX) (All Plastic)............................................................................................. 2wd (Filtertek) (Metal & Plastic) ............................................................................... 2wd (Aftermarket) (Metal & Plastic) ......................................................................... 4wd (SPX) (All Plastic)............................................................................................. 4wd (Filtertek) (Metal & Plastic) ............................................................................... 4wd (Aftermarket) (Metal & Plastic) ......................................................................... Shift Solenoid (Installs in Valve Body Plate) ............................................................ Accumulator Regulator w/ Spring (Inside Case) ...................................................... Filter Clips “Stay Put” (E4OD, 4R100) ..................................................................... BANDS
022C
Intermediate ............................................................................................................. BUSHINGS
030 030 034A 034A 034A 034A I 036A D036A R037A O038A F I 038A 046C 046C 046C 040D 062J 062J 064J 064J 064J 064J 064J 064J 064J 064J 064J 066J 066J 066J 484
Bushing Kit, E4OD (4R100 Also Sell 36038G, 36066D).......................................... Bushing Kit, 4R100 .................................................................................................. Pump Body (Unnished) (Sonnax) .......................................................................... Pump Body (Bronze, After Market) (.760” Wide) ..................................................... Pump Body (.005” Oversize) (.760” Wide) ............................................................... Pump Body (.700” Wide) (Bronze)........................................................................... Overdrive Sun Gear ................................................................................................. Stator (Front) ............................................................................................................ Stator (Rear) .............. ............... ............... ................ ............... ................ ............... .. Coast Clutch Drum (E4OD) ..................................................................................... Coast Clutch Drum (4R100 Stamped Steel Drum) .................................................. Direct Drum (Front) (.359” Wide) ............................................................................. Direct Drum (Rear) (1.110” Wide) ............................................................................ Direct Drum (Rear) (1.240” Wide) ............................................................................ Sun Gear.................................................................................................................. Output Shaft Pilot ..................................................................................................... Bearing, Output Shaft Pilot ...................................................................................... Case, Front w/ 3 Oil Grooves................................................................................... Case, Rear No Oil Grooves ..................................................................................... Case, Rear w/ 1 Oil Groove ..................................................................................... Case (1 Piece Type) (Solid Bronze)......................................................................... Case (1 Piece Type) (Steel Back Copper Material) ................................................. Case (1 Piece Type) No Grooves to Rear (3) .......................................................... Case (1 Piece Type) (Oversized) No Grooves to Rear (3) ...................................... Case (1 Piece Standard Size) 1 Groove to Rear (3)................................................ Case (1 Piece Type) (Oversized) 1 Groove to Rear (3) ........................................... (3) - req T-36008A (HAX & HX also req T-36005-03 & T-36005-04) .................. Extension Housing (Brass) (E4OD) ......................................................................... Extension Housing (Teon Coated) (E4OD) ............................................................ Extension Housing (Teon Coated) (4R100) ........................................................... Orice Cup Plug, Output Shaft (Front) (Replaces Bushing) (E4OD) .......................
1 1 1 1
89-97 36066 89-97 36066T 98-Up 36066D 89-Up 36484E
B5AZ-7A034A F2TZ-7A034A F81Z-7A034AB 39150-S
1 1 1 1 1 1
89-Up 89-Up 89-Up 89-Up 89-Up 98-Up
E9TZ-7A248B C7AZ-7B498A D5AZ-7052A C1DP-7052A N.L. F81Z-7052AA
METAL CLAD SEALS 070A 072E 074J 074J 074J 074J
330
Converter (Viton) .............. ................ ............... ............... ................ ............... ........... Linkage Shaft ........................................................................................................... Rear (w/o Boot) ........................................................................................................ Rear (1.125” Long Boot) .......................................................................................... Rear (.875” Long Boot) ............................................................................................ Extension Housing (3.175” OD) (4R100) (Super Duty)............................................
36070G 36072 36074 36074B 36074BA 36074E
FORD E4OD, 4R100 ILL.
QTY.
YEAR
PART No.
REF. No.
FRICTION PLATES 100B 100B 100B 100B 104C 104C 104C 104C 104C 104C 106H 106H 106H 106H 106H 108D 108D 108D 108D 110I 110I 110I 110I 110I 112F 112F 112F N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
Overdrive (64T) (Cast Drum) ................................................................................... 2-3 89-Up 36100 E9TP-7B164EA Overdrive (32T) (Steel Drum) .................................................................................. 2-3 98-Up 36100EA F81P-7B164BA Overdrive (32T) (Steel Drum) (High Performance) (Blue) ....................................... 2-3 98-Up R36100EAHP N.L. Overdrive (32T) (Steel Drum) (High Performance) (Red) ........................................ 2-3 98-Up A36100EAHP N.L. Intermediate (Wafe) (89-4/97) ................................................................................ 3 89-E97 36104E E9TP-7F219CA Intermediate (Wafe) (High Performance) (Blue) (89-4/97) ..................................... 3 89-E97 R36104EHP N.L. Intermediate (Wafe) (High Performance) (Red) (89-4/97)...................................... 3 89-E97 A36104EHP N.L. Intermediate (Radial) (5/97-Up) ............................................................................... 3 L97-Up 36104EA F75P-7F219BA Intermediate (Radial) (High Performance) (Blue) (5/97-Up) .................................... 3 L97-Up R36104EAHP N.L. Intermediate (Hi-Energy).......................................................................................... 3 01-Up 36104EB 1C3Z-7B164BA Direct (.077”) (Smooth) ............................................................................................ 4 89-95 36106E E9TZ-7B164D Direct (.077”) (Wafe)............................................................................................... 3-4 96-00 36106 F6TZ-7B164B Direct (.077”) (High Performance) (Blue) ................................................................. 3-4 89-Up R36106HP N.L. Direct (.077”) (High Performance) (Red).................................................................. 3-4 89-Up A36106HP N.L. Direct (.062”) (High Performance) (Red).................................................................. 3-4 89-Up A36106AHP N.L. Forward (Smooth) .............. ............... ............... ................ ............... ................ ......... 4 89-Up 36108B D6AP7E311AA Forward (Smooth) (High Performance) (Blue) ......................................................... 4 89-Up R36108BHP N.L. Forward (Smooth) (High Performance) (Red).......................................................... 4 89-Up A36108BHP N.L. Forward (Smooth) (Hardened Teeth) ....................................................................... 4 89-Up 36108C F2TZ-7B164A Reverse (72T) .............. ................ ............... ................ ............... ............... ............... 4-6 89-97 36110 E0UP7E312AA Reverse (72T) (High Performance) (Tan Hi Static) .............. ............... ............... ...... 4-6 89-97 R36110HP N.L. Reverse (72T) (High Performance) (Red)................................................................ 4-6 89-97 A36110HP N.L. Reverse (24T) .............. ............... ................ ............... ................ ............... ............... 4-6 98-Up 36110EA F81Z-7B164D Reverse (24T) (High Performance) (Red).............. ............... ................ ............... .... 4-6 98-Up A36110EAHP N.L. Coast.............. ................ ............... ................ ............... ................ ............... ............. 2 89-Up 36112 E9TP-7B164CA Coast (High Performance) (Blue)............................. ............... ................ ............... .. 1 89-Up R36112HP N.L. Coast (High Performance) (Red) ............................. ............... ................ ............... .. 1 89-Up A36112HP N.L. Friction & Steel Kit, Direct (.062”) (Commercial) (w/ Pressure Plate) ...................... 1 96-00 A36106PK 26757A Friction & Steel Kit, Direct (High Performance)........................................................ 1 96-00 A36106HPK 26757HP Friction & Steel Kit, Intermediate (Z-PAK)................................................................ 1 89-Up R36104EK RZP-004 Friction Kit, Forward (90T) (High Performance)....................................................... 1 89-Up A36108BHPK 26746UP4 Friction Kit, Reverse (72T) (High Performance)....................................................... 1 89-97 A36110HPK 26744UP5 Friction Module, 4R100 (High Performance) (Red) ................................................. 1 98-Up A36119EDHP N.L. Friction Module, E4OD (High Performance) (Red) .................................................. 1 89-97 A36119EHP 26752BHP Power Pack, Forward............................................................................................... 1 89-Up A36108PK 26755A Power Pack, Forward (High Performance) .............................................................. 1 89-Up A36108HPK 26755 Power Pack, Intermediate (Red Frictions & Kolene Steels) (High Performance) .... 1 89-Up A36104HPK 26756 Power Pack, Overdrive (4R100) (High Performance).............................................. 1 98-Up A36100AHPK 26758 Power Pack, Overdrive (E4OD) (High Performance)............................................... 1 89-98 A36100HPK 26758A Power Pack, Overdrive (E4OD) (High Performance)............................................... 1 98-Up 36100EAHPK F81P-7B164BA
I F O R D I
STEEL PLATES 120B 120B 124C 124C 124C 124C 126DH 126DH 126DH 126DH 130I 130I 130I 132F 132F 132F 132F 139 139 139 139 139 853D
Overdrive (6T) .......................................................................................................... 2-3 Overdrive (6T) (Kolene) ........................................................................................... 2-3 Intermediate (.080”) ................................................................................................. 2-3 Intermediate (.080”) (Kolene) ................................................................................... 2-3 Intermediate (.125”) ................................................................................................. 2-3 Intermediate (.125”) (Kolene) ................................................................................... 2-3 Forward & Direct (.078”) .......................................................................................... 8-9 Forward & Direct (.059”) .......................................................................................... AR Forward & Direct (Kolene) ....................................................................................... 8-9 Forward & Direct (Oversized) .................................................................................. AR Reverse .068” ......................................................................................................... 4-6 Reverse .068” (Kolene) ............................................................................................ 4-6 Reverse .081” (Oversized)....................................................................................... AR Coast (60T) (Cast Drum) ......................................................................................... 2 Coast (60T) (Cast Drum) (Kolene) ........................................................................... 2 Coast (32T) (Stamped Steel Drum) ......................................................................... 2 Coast (32T) (Stamped Steel Drum) (Kolene)........................................................... 2 Steel Module, E4OD ................................................................................................ 1 Steel Module, E4OD (Kolene).................................................................................. 1 Steel Module, 4R100 ............................................................................................... 1 Steel Module, 4R100 (Kolene) ................................................................................. 1 Clearance Kit, Fixes Delayed Reverse (O.S. Rev & Dir Steels, & Snap Ring) ........ 1 Cushion, Forward Clutch ......................................................................................... 1
89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 98-Up 98-Up 89-Up 89-Up 98-Up 98-Up 89-Up 89-Up
36120 36120K 36124 36124K 36145 36145K 36126 36126A 36126K 36126X 36130 36130K 36130X 36132 36132K 36132E 36132EK 36139E 36139EHP 36139ED 36139EDHP 36139EK 36853
E9TZ-7B442A E9TZ-7B442A E9TZ-7B442B E9TZ-7B442B E9TZ-7B066C E9TZ-7B066C C6AZ-7B442A N.L. E9TZ-7B442D N.L. E9TZ-7B442E E9TZ-7B442E C6AZ-7B442B E9TZ-7B442C E9TZ-7B442C F81Z-7B442AA F81Z-7B442AA N.L. N.L. N.L. N.L. N.L. D6AZ-7E085B
331
FORD E4OD, 4R100 ILL.
QTY.
YEAR
PART No.
REF. No.
PRESSURE PLATES 140B 140B 144C 144C 124C 146H 146H 148D 148D 149D 150I 150I 152F 152F
Overdrive (.490”) (Flat) ............................................................................................ Overdrive (.320”) (Flat) ............................................................................................ Intermediate (Back) (.326”) ...................................................................................... Intermediate (Rear) (.415”) ...................................................................................... Intermediate (Back) (.125”) ...................................................................................... Direct (.337”) Flat ..................................................................................................... Direct (.220”) Flat ..................................................................................................... Forward (.337”) Flat (Top) ........................................................................................ Forward (.220”) Flat (Top) ........................................................................................ Forward Beveled (Bottom) ....................................................................................... Reverse .400” (18T) ................................................................................................. Reverse .550” (16T) ................................................................................................. Coast (32T) (Steel Drum)......................................................................................... Coast (60T) (Cast Drum) .........................................................................................
1 1 1 1 3 1 1 1 1 1 1 1 1 1
89-Up 93-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 98-Up 89-97
36140 36140B 36144B 36144A 36145 36146 36146HD 36146 36146HD 36149 36150 36150E 36152B 36152
E9TZ-7B066B 3C3Z-7B066CB F81Z-7B066BA E9TZ-7B066D E9TZ-7B066C C6AZ-7B066B N.L. C6AZ-7B066B N.L. C6AZ-7B066A C6AZ-7B066C E9TZ-7B066A F81Z-7B066AA E9TZ-7B066E
1 1 1 1 1 1 1 1
89-Up 89-Up 89-Up 89-Up 89-Up 98-06 89-Up 98-Up
T36165E S36165E A36165E S36169E T36169E T36169EA S36174 S36174A
SK® E4OD KE4OD RT-E4OD/4R PT4R100 E4OD-HD2 4R100-HD2 SC-E4OD SC-4R100HD
VALVE BODY RECALIBRATION KITS 165 165 165 165 165 165 165 165
Shift Kit®, E4OD, 4R100 (Transgo®) ...................................................................... Valve Body Kit, E4OD, 4R100 (Superior) ................................................................ Valve Body Kit, E4OD, 4R100 (RatioTek) ............................. ............... ................ .... Valve Body Kit, E4OD, 4R100 (Power Tow) (Superior)............................................ Reprogramming Kit™, E4OD HD & Hi-Perf (Gas or Diesel) (Transgo®) ................ Reprogramming Kit™, 4R100, E4OD HD & HP (Transgo®) ................................... Sure Cure Kit, E4OD, 4R100 (Restores OE) (T-36948-12, T-36008A).................... Sure Cure Kit, 4R100 (Upgrades) (T-36948-12 & T-36008A Recommended)........ SEALING RINGS
175J 178A 179G 179G 181H
I D R O200 F I 210A
214F 214F 214F 225C 227C 227C 229H 231D 235D,I 235D,I 235D,I 263J 286E
Ring Kit .................................................................................................................... Lock-Up (On Stator) ............... ............... ................ ............... ............... ................ ..... Direct Clutch (Metal) ................................................................................................ Coast .............. ................ ............... ............... ................ ............... ................ ............. Forward (Metal)........................................................................................................
1 1 2 2 2
89-Up 36175E 89-Up 36178AT 89-Up 36179 89-Up 36179AT 89-Up 36181
N.L. N.L. C6AZ-7D025A N.L. C6AZ-7D019A
1 1 1 1 1 1 1 1 1 1 2-3 2-3 2-3 1 1
89-Up 36200E 89-Up 36210G 89-Up 36214 89-Up 36214A 89-Up 36214B 89-Up 36225 89-Up 36227 89-Up 36227A 89-Up 36229A 89-Up 36231 89-E91 36235A L91-Up 36235AA 89-Up 36235 89-Up 36263 89-Up 36286
N.L. F1TZ-7D014A E9TZ-7L339A F1TZ-7L399A F81Z-7L339AA F1TZ-7L326A E9TZ-7G401A E9TZ-7G401A E9TZ-7C096A C9AZ-7D090A F0TZ-7A166C F0TZ-7A166D E9TZ-7A166A D3TZ-7B368A 3717682
89-97 89-Up 89-Up 89-Up 89-Up 89-Up 89-94 95-Up 89-Up 89-Up 89-Up 97-Up 89-Up 89-Up 98-Up 89-Up
SBK-F5 F6TZ-7E486AA E1FZ-7F374A E6DZ-7F240A F6TZ-7E486AA E6DZ-7G178A E6DZ-76178A N.L. E1FZ-7F374A C6AZ-7D234A E0AZ-7F231A F81Z-7A166AA E0AZ-7F231A E6DZ-7G178A F81Z-7B368AA N.L.
THRUST WASHERS Washer Kits (w/ 4 & 6 Pinion Planets) ..................................................................... Stator Support.......................................................................................................... Overdrive Planet to Overdrive Sprag (2 Inner Tabs) (Metal).................................... Overdrive Planet to Overdrive Sprag (2 Inner Tabs) (Plastic) .................................. Overdrive Planet (1 Inner Tab) (4R100) ................................................................... Center Support to Direct Drum ................................................................................ Intermediate Drum to Sprag (Metal) ........................................................................ Intermediate Drum to Sprag (Plastic)....................................................................... Direct Drum to Forward Drum .................................................................................. Forward Drum to Hub (3 Tabs) ................................................................................ Planet to Hub (3 Tab) (Narrow) (89-8/91) ................................................................ Planet to Hub (3 Tab) (Wide) (9/91-Up) ................................................................... Planet to Hub (4 Tab) ............... ................ ............... ................ ............... ................ .. Parking Gear to Case .............................................................................................. Sprag to Snap Ring.................................................................................................. BEARINGS & RACES
201 211A 211A 217B N.I. 223B 224G 224G 211A 232D 232D 235D 232D 223B 263J 062J
332
Bearing Kit ............................................................................................................... Bearing, Stator to Overdrive Sun Gear .................................................................... Bearing, Center Support to Forward Drum .............................................................. Bearing, Overdrive Planet to Hub ............................................................................ Bearing, Overdrive Planet (Captured)...................................................................... Bearing, Overdrive Hub to Center Support .............................................................. Ball Bearing, Center Support (1.18” ID, 1.85” OD) .................................................. Ball Bearing, Center Support (1.00” ID, 2.00” OD) .................................................. Bearing, Center Support to Forward Drum .............................................................. Bearing, Forward Drum to Forward Planet (3 Piece Type) (Less Races)................ Bearing, Forward Drum to Forward Planet (1 Piece Type) ...................................... Bearing, Forward Planet to Hub............................................................................... Bearing w/ Race, Sun Gear (1 Piece Type) ............................................................. Bearing w/ Races, Output Hub to Sprag Race (Updated) ....................................... Bearing, Park Gear (4R100) .................................................................................... Bearing, Output Shaft Pilot ......................................................................................
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
36201E 36211 66211 36217 36211 36254C 36224A 36224 66211 36238 36238A 36235CA 36238A 36254C 36263B 56268
FORD E4OD, 4R100 ILL.
QTY.
YEAR
PART No.
REF. No.
SHIMS 236 255 255 255 255
Shim, Rear Planet w/ 4 Tab Washer (10 Pack)........................................................ Shim, Output Hub .010” .......................................................................................... Shim, Output Hub .020” .......................................................................................... Shim, Output Hub .030” .......................................................................................... Shim, Center Support (Helps Prevent Case Distortion) (Bag of 10) ........................
1 1 1 1 1
89-Up 89-Up 89-Up 89-Up 89-Up
36236EK 36255A 36255B 36255C 36630-1
36402-Z N.L. N.L. N.L. 36743-01
1 1 1 1 9 1 1 1 1 1 1 1 1 1 1 1 1 1 1
89-95 89-95 96-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 1989 90-95 96-97 98-Up 1989 90-95 96-97 98-Up 89-Up 89-Up
36300E 36300EF 36300EW 36305E 36309E 36310E 36311E 36316E 36319 36320E 36320EA 36320EB 36320EC 36321E 36321EA 36321EB 36321EC S36344 36390E
E9TZ-7A191A E9TZ-7A191A F6TZ-7A191A E9TZ-7A086B E9TZ-7G379A E9TZ-7A136A E9TZ-7A248A N.L. N.L. E9TZ-7C155B F1TZ-7C155A F6TZ-7C155A F81Z-7C155AA E9TZ-7D100B F0TZ-7D100A F6TZ-7D100A F81P-7D100AA 36424-24K N.L.
1 1 1 1 1 1
89-Up 89-91 89-91 89-Up 89-Up 89-91
36400E 36400EB 36400EC 36400EA 36400EU 36400EH
83-E4ODTM ATM-E4OD1 ATM-E4OD2 83-4R100TM TM-4R100 83-E4ODTM-U1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
89-96 97-Up 89-94 89-94 95-Up 95-Up 95-Up 98-Up 98-Up 93-Up 89-Up 97-Up 94-98 98-Up 98-Up 98-Up 89-94 95-Up 95-96 97-Up
36410A 36410C 36420 36420AR 36420B 36420BR 36420CR 36420B 36420D 36436B 36436 36436C 86436A 36438 36438 36438A 36445EK 36445EAK 76445DK 76445EK
F5TZ-7A247AA F7TZ-7F293AA E9TZ-7G391A N.L. F81Z-7G391BA F81Z-7G391BA N.L. F81Z-7G391BA F81Z-7G391CB F85Z-2L373AC E9TP-9E731AA F65Z-9E731AB E9LZ-9E731A F81Z-7M101AA F81Z-7M101AA F81Z-7M101BA N.L. N.L. 3U2Z14S411FV F75Z14A411AA
1 1 1 1 1 1 1
89-94 89-01 89-01 89-Up 98-Up 98-Up 98-Up
36500C P36500CA R36500CA 36500CB 36500D 36500DA 36510DA
N.L. F81Z-7A103BA F81Z-7A103BA N.L. XC3Z7A103EA F81Z-7A103BA N.L.
GASKETS & O-RINGS 300J 300J 300J 305J 309 310A 311A 316 319 320E 320E 320E 320E 321E 321E 321E 321E 344 390
Gasket, Bottom Pan (Cork) ...................................................................................... Gasket, Bottom Pan (Fiber) ..................................................................................... Gasket, Bottom Pan (Bonded) ................................................................................. Gasket, Extension Housing...................................................................................... Gasket, Pump Bolt Washer...................................................................................... Gasket, Pump ................ ............... ............... ................ ............... ................ ............. O-Ring, Front Pump .............. ................ ............... ................ ............... ............... ...... Gasket, Center Support (E4OD) .............................................................................. Gasket, PTO Cover (4R100).................................................................................... Gasket, Spacer Plate to Case (Upper) No Stripe (.015”)......................................... Gasket, Spacer Plate to Case (Upper) Yellow Stripe (.015”) ................................... Gasket, Spacer Plate to Case (Upper) Green Stripe (.015”) ................................... Gasket, Spacer Plate to Case (Upper) White Stripe (.015”) .................................... Gasket, Valve Body to Spacer Plate (Lower) No Stripe ........................................... Gasket, Valve Body to Spacer Plate (Lower) Yellow Stripe ..................................... Gasket, Valve Body to Spacer Plate (Lower) Green Stripe ..................................... Gasket, Valve Body to Spacer Plate (Lower) Blue Stripe ........................................ Seal, Clutch Feed Interm/Direct Case (Sonnax)...................................................... External Seal Kit ...................................................................................................... TECHNICAL MANUALS
400J 400J 400J 400J 400J 400J
Tech Manual, E4OD (ATSG) .................................................................................... Tech Manual, E4OD (ATRA Book 1) (Are They Really That Tough) ................ ........ Tech Manual, E4OD (ATRA Book 2) (Are They Really That Tough) ................ ........ Tech Manual, 4R100 .............. ................ ............... ................ ............... ............... ..... Tech Manual, 4R100 (Update) ................................................................................. Handbook, E4OD (Update)...................................................................................... ELECTRICAL COMPONENTS
410E 410E 420E 420E 420E 420E 420E 420E 420E 436 436 436 436 438 438 438 445 445 445 445
Manual Lever Position Switch (MLPS) (Retros 89-96) ............................................ Manual Lever Position Switch (MLPS)..................................................................... Solenoid Assembly (E4OD) ..................................................................................... Solenoid Assembly (E4OD) (w/ Variable Delay) ...................................................... Solenoid Assembly (E4OD) (Non PWM).................................................................. Solenoid Assembly (E4OD) (Non PWM).................................................................. Solenoid Assembly (E4OD (4R100)) (Non PWM) (w/ Variable Delay) .................... Solenoid Assembly (4R100) (Non PWM)................................................................. Solenoid Assembly (4R100) (PWM) ........................................................................ Sensor, Output Speed (VSS) (On Differential)......................................................... Sensor, Output Speed (VSS) (Analog - Cable Driven) ............................................ Sensor, Output Speed (VSS) (Analog - Gear Driven) (E4OD)................................. Sensor, Output Speed (VSS) (Digital - Gear Driven) (E4OD).................................. Sensor, Output Speed (VSS) (4R100) ..................................................................... Sensor, Input Speed (TSS) (w/o PTO) (4R100)....................................................... Sensor, Input Speed (TSS) (w/ PTO) (4R100)......................................................... Repair Kit, External Wire Harness, Plugs Into Connector........................................ Repair Kit, External Wire Harness, Plugs Into Connector........................................ Wire Harness External (Repair) (MLPS 8 Pin) (OE # 3U2Z-14S411-FVA) .............. Wire Harness External (Repair) (DTR 12 Pin) (OE # F75Z-14A411-AA).................
I F O R D I
PUMPS 500A 500A 500A 500A 500A 500A 510A
Pump (Cast Coast Drum) (E4OD) (Non PWM) (89-94 Only)................................... Pump (Cast Coast Drum) (E4OD) (Non PWM) (Premium)...................................... Pump (Cast Coast Drum) (E4OD Non PWM) (Reman = 89-01) (E9, F1, F5, F8) ... Pump (Cast Coast Drum) (E4OD)(Non PWM) (HD Line Bored Silicone Bronze).... Pump (Steel Coast Drum) (4R100 Non PWM) ........................................................ Pump (Steel Coast Drum) (4R100 PWM) ................................................................ Pump Body w/ Gears (4R100) ................ ............... ................ ............... ............... ....
333
FORD E4OD, 4R100 ILL.
QTY.
YEAR
PART No.
REF. No.
PUMP COMPONENTS 530A 530A 530A 507J 507J 507J 507J 507J 507J
Pump Gears (w/ 10T Inner Gear) ............... ............... ................ ............... ............... Pump Gears (w/ 9 Lobe Inner Gear)........................................................................ Pump Gears (w/ 9 Lobe Inner Gear) Oversized ...................................................... Pump Kit (Code 62 Fix) (w/ Bushing, Drain Back Valve, & Plugs) ........................... Shudder Spring (In Pump) (1 Spring) ...................................................................... Shudder Spring Kit (In Pump) (Contains 3 Springs) ................................................ TCC Conversion Kit, Converts PWM to On/Off (4R100) (Use w/ T36165E)............ Valve Assembly, Converter Drainback (Pump Stator).............................................. Valve Assembly, Pr. Boost (No Rings) (Anodized) .............. ................ ............... ......
1 1 1 1 1 1 1 1 1
89-94 89-Up 89-Up 89-Up 89-Up 89-Up 98-Up 89-Up 89-Up
36530A 36530B 36530BH 36507EK 36507PE 36507PEK A36507C 36507E-1A 36507P
N.L. 36438A-01K 36438AX-01K N.L. N.L. N.L. 4R100-LU E9TZ-7H132A N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
89-95 36545 96-Up 36545A 89-Up A36554HHD 99-Up 36554H 89-98 36554HA 95-Up 36555CA 89-Up 36555C 98-Up 36555CB 89-Up 36555D 98-Up 36555DA 98-Up 36555EK 89-97 36559 98-Up 36559A 98-Up 36559B 89-E97 36576 L97-Up 36576C 89-Up 36560 89-Up 36562 89-Up 36564A 89-Up 36565 89-Up 36566B 93-95 36566C 89-Up 36569
E9TZ-7G384AA F6TZ-7G384AA N.L. F81Z-7A360AA E9TZ-7A360AA N.L. E9TZ-7D044A N.L. F81Z-7D044BA YC3Z-7D044BA N.L. E9TZ-7G387A YC3Z-7G387AA YC3Z-7G387BA F3TZ-7B067A F7TZ-7B067AC N.L. N.L. N.L. D6AZ-7A262A N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
89-93 94-97 98-Up 89-Up 89-96 97-Up 89-96 97-Up 97-Up 89-Up 89-Up 89-96 L97-Up 89-Up L97-Up 89-Up
36580BC 36580BE 36580CA 36580BCK 36582C 36582CA 36582B 36582BA 36582D 36582DK 36584B 36584C 36584CA 36584E 36584D 36584EK
F4TZ-7B446B F5TZ-7B446A N.L. F4TZ-7B446B N.L. N.L. E9TZ-7A398A F7TZ-7A398BA F81Z-7A398CA F81Z-7A398CA F7TZ-7D006AA F7TZ-7D006A F7TZ-7D006BA N.L. YC3Z-7D006CB N.L.
1 1 1 1 1
89-97 98-Up 89-Up 89-96 89-97
36590 36590B 36592B 36592BK 36594AK
F6TZ-7A153AA F81Z-7A153AA F81Z-7D392AA E9TZ-7D392A E9TZ-7D164
1 1 1 1 1 1
89-96 97-Up 89-Up 00-Up 89-Up 89-Up
36602B 36602BA 36602BAK 36602BBK 36604C 36604CK
N.L. N.L. F7TZ-7B067AB YC3Z-7B067AA F81Z-7D164AA N.L.
DRUMS & CLUTCH HUBS 545G 545G 554H 554H 554H 555C 555C 555C 555C 555C 555C 559A 559A 559A 576I 576I 560B 562G I 564H 565H D566E R566E O569F
F I
Cylinder, Intermediate/ Overdrive Clutch (Aluminum).............................................. Cylinder, Intermediate/ Overdrive Clutch (Uses Bonded Piston) ............................. Forward, HD (4140 Steel) (Use w/ A36670HD, A36678JHD) .................................. Forward (4 Clutch) (Short Center Splines)............................................................... Forward (4 Clutch) (Long Center Splines) ............................................................... Direct (4 Clutch) (w/o Sprag) (1 Feed Hole) ............................................................ Direct (4 Clutch) (w/o Sprag) (2 Feed Holes)........................................................... Direct (4 Clutch) (w/o Sprag) (w/o Washer Slots) (4R100) ...................................... Direct (5 Clutch) (w/o Sprag) (2 Feed Holes)........................................................... Direct (5 Clutch) (w/o Sprag) (w/o Washer Slots) (4R100) ...................................... Direct Drum Conversion Kit, E4OD Ratchet to 45 Element Sprag (4 Clutch) .......... Coast Clutch (Cast).................................................................................................. Coast Clutch (Stamped Steel) (w/o PTO Drive Gear).............................................. Coast Clutch (Stamped Steel) (w/ PTO Drive Gear)................................................ Clutch Hub, Reverse (Metal Cage) (12 Lug) (Cast Iron) ......................................... Clutch Hub, Reverse (Plastic Cage w/ 17 Elements) (24 Lug) (Stamped Steel) .... Piston Kit, Overdrive Clutch ..................................................................................... Piston Kit, Intermediate/Overdrive Clutch ................................................................ Piston Kit, Forward Clutch ....................................................................................... Piston Kit, Direct Clutch ........................................................................................... Piston Kit, Reverse Clutch ....................................................................................... Piston Kit, Reverse Clutch (No Snap Ring Type)..................................................... Piston Kit, Coast Clutch ........................................................................................... PLANETS
580B 580B 580B 580B 582D 582D 582D 582D 582D 582D 584I 584I 584I 584I 584I 584I
Overdrive (4 Gear, Steel) 1.875” Long Hub (Also Sell One 36214B)....................... Overdrive (4 Gear, Steel) 1 7/16” Long Hub ............................................................ Overdrive (4 Gear, Steel) 1 7/16” Long Hub ........................................................... Overdrive Planet Kit, w/ Input Shaft (Retros All E4OD, 4R100) ............................... Forward (3 Gear, Washer Type)............................................................................... Forward (3 Gear, Bearing Type) ............... ................ ............... ................ ............... . Forward (4 Gear, Washer Type)............................................................................... Forward (4 Gear, Bearing Type) .............................................................................. Forward (6 Gear) (Retros 89-Up if Used w/ 36602BAK).......................................... Forward Planet Kit (6 Gear Washer Type w/ Hub and Bearing) Retros................... Rear (3 Gear, w/ 12 Lug Hub).................................................................................. Rear (4 Gear, w/ 12 Lug Hub).................................................................................. Rear (4 Gear, w/ 24 Lug Hub).................................................................................. Rear (6 Gear, Steel, w/ 12 Lug Hub)........................................................................ Rear (6 Gear, Steel, w/ 24 Lug Hub)........................................................................ Rear Planet Kit (6 Gear, w/ Sprag Race, Rear Sprag, Clutch Hub) Retros All ........ PLANET RING GEARS
590B 590B 592D 592D 594I
Ring Gear, Overdrive Planet .................................................................................... Ring Gear, Overdrive Planet .................................................................................... Ring Gear, Forward Planet ...................................................................................... Ring Gear Kit, Forward Planet ................................................................................. Ring Gear Kit, Rear Ring Gear & Hub (Bearing Type)............................................. PLANET RING GEAR HUBS
602D 602D 602D 602D 604I 604I
334
Hub, Forward Planet Ring Gear (Washer Type) ...................................................... Hub, Forward Planet Ring Gear (Bearing Type) ...................................................... Hub Kit, Forward Planet Ring Gear w/ Brg (E4OD Brg Type) (Retros 89-Up) ......... Hub Kit, Forward Planet Ring Gear w/ Brg (4R100 Bushing Type) ......................... Hub, Output (Bearing Type) ..................................................................................... Hub & Race Kit ........................................................................................................
FORD E4OD, 4R100 ILL.
QTY.
YEAR
PART No.
REF. No.
1 1 1 1 1 1 1 1 1 1 1 1 1
89-97 98-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-04 89-Up 95-Up 95-Up 89-04 89-04
36610 36610A 36612A 36622A 36622B 36622AK 36630 36630K 36630-1 36224 36224A 36636CK 36636BK
E9TZ-7D063AA F81Z-7D063A E9TZ-7D063A F81Z-7D064AA YC3Z-7D064BA F81Z-7D064AA E9TZ-7A130B N.L. 36743-01 R16 E6DZ-76178A N.L. F4TZ-7A130B
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
98-Up 95-Up 89-94 89-Up 89-Up 89-E97 L97-Up 89-Up 89-Up 89-94 89-Up 89-Up 89-Up 89-97 98-Up 89-Up 89-Up 89-Up 89-E97 L97-Up 89-E97 L97-Up
36650BB 36650BA 36650B 36652 36652A 36654D 36654E 36640C 36640 36640B 36642 36660K 36660 36661 36661B 36662K 36662K-1 36663 36664E 36664F 36664EK 36664FK
F81Z-7A089AB F5TZ-7A089A E9TP-7G381AE E9TZ-7F271A E9TP-7F271AB F3TZ-7A089A F7TZ-7A089AA N.L. F5TZ-7A089A E9TZ-7A089A E9TZ-7A089B N.L. N.L. N.L. F81Z-7G389AA N.L. N.L. N.L. E9TZ-7D171AA F7TZ-7D171AA 36429E-K N.L.
1
98-Up
1 1 1 1 1 1 1 1 1 1 1
89-Up 98-Up 89-Up 94-Up 94-Up 89-Up 98-Up 89-Up 94-Up 98-Up 89-Up
1 1 1 1 1 1 1 1
1989 P36740-3 90-95 P36740-4 96-98 P36740-5 98-Up P36740-6 98-Up P36740-7 90-95 36742A 96-97 36742B 98-Up 36742C
SUN GEARS, SHELLS & SUPPORTS 610B 610B 612D 622D 622D 622D 630G 630G 255 224G 224G 636G 636G
Sun Gear, Overdrive ................................................................................................ Sun Gear, Overdrive ................................................................................................ Sun Gear, Forward................................................................................................... Shell, Input (2nd Design) ......................................................................................... Shell, Input (2nd Design) (Hardened) ...................................................................... Sun Gear & Shell Kit ................................................................................................ Center Support Plate (Aluminum Half Only) ............................................................ Center Support Kit, Aluminum Stabilizer w/ Snap Ring ........................................... Center Support Shim (Between Center Support & Case) (Bag of 10) ..................... Center Support Brg for S36636BA Machining Req (2.00” OD) ................................ Center Support Brg for 36636B (OEM Style) Machining Req (1.85” OD) ................ Center Support Kit, w/ Hub, Shaft & Cup Plug (Bushing Type) (36630 not incl)...... Center Support Kit, w/ Hub, Shaft & Cup Plug (Bearing Type) (36630 not incl) ...... ONE WAY CLUTCHES
650F 650F 650F 652C 652C 654E 654E 640F 640F 640F 642C 660F 660F 661F 661F 662 662 663C 664E 664E 664E 664E
Roller Clutch, Overdrive (12 Roller) Black Plastic 3.285” Diameter......................... Roller Clutch, Overdrive (12 Roller) Tan Plastic 4.086” Diameter ............................ Sprag, Overdrive (34 Elements, w/ Metal Cage) ..................................................... Sprag, Intermediate One-Way (34 Elements) .......................................................... Sprag, Intermediate One-Way (45 Elements) Heavy Duty ...................................... Roller Clutch, Rear (16 Roller w/ Plastic Cage) ....................................................... Roller Clutch, Rear (17 Roller w/ Plastic Cage) ....................................................... Roller Clutch Assembly, Overdrive (12 Lugs) (Roller Clutch, Cam & Outer Race) .. Roller Clutch Assembly, Overdrive (12 Roller) (Roller Clutch, Cam, Outer Race) ... Sprag Assembly, Overdrive (34 Lugs) (Sprag, Cam & Outer Race) ........................ Sprag Assembly, Intermediate (Overrun Sprag) ...................................................... Roller Clutch Race Kit, Overdrive (12 Roller Type) (E4OD) .................................... Inner Race, Overdrive Sprag ................................................................................... Outer Race, Overdrive Sprag .................................................................................. Outer Race, Overdrive Sprag (4R100) (Used w/ Stamped Steel Drum).................. Race Conversion Kit, Direct Clutch Ratchet to Sprag (Also Incl. Outer Race) ........ Race Conversion Kit, Direct Clutch Ratchet to Sprag (Outer Race Not Incl)........... Outer Race, Intermediate Sprag .............................................................................. Inner Race, Low Roller (3.20” OD) (16 Roller)......................................................... Inner Race, Low Roller (3.400” OD) (17 Roller)....................................................... Inner Race Kit, Low Roller (3.20” OD) (16 Roller) ................................................... Inner Race Kit, Low Roller (3.400” OD) (17 Roller) .................................................
I F O R D I
SHAFTS 670F 670F 678J 678J 678J 678J 678J 678J 678J 678J 678J 690J
Input Shaft, HD (13.625” Long) (Upgraded Steel, Heat Treated)............................. (Use w/ A36678JHD Shaft, A36554HHD Drum) ................................................. Input Shaft (13.625” Long) ....................................................................................... Output Shaft, HD (31/30 Splines) (Upgraded Steel, Heat Treated) ......................... Output Shaft (2wd) (20” No Speed-O-Gear) (w/ Bushing) ....................................... Output Shaft (2wd) (20” No Speed-O-Gear) (w/ Cup Plug) ..................................... Output Shaft (2wd) (20” 7T Speed-O-Gear) (w/ Cup Plug)...................................... Output Shaft (2wd) (20” 8T Speed-O-Gear) (w/ Bushing) ....................................... Output Shaft (2wd) (w/ Reluctor Wheel) (4R100) .................................................... Output Shaft (4wd) (14 9/32”) (w/ Bushing) ............................................................. Output Shaft (4wd) (14 9/32”) (w/ Cup Plug) ........................................................... Output Shaft (4wd) (w/ Reluctor Wheel) (4R100) .................................................... Gear, Parking .............. ................ ............... ................ ............... ............... ................
A36670HD 36670C A36678JHD 36678J 36678JB 36678JE 36678JG 36678JH 36678E 36678EB 36678EC 36690A
N.L. F81Z-7017EA N.L. F81Z-7060AA N.L. N.L. F81Z-7060DA N.L. F81Z-7060BA N.L. N.L. E9TZ-7A233A
VALVE BODIES 740E 740E 740E 740E 740E 742E 742E 742E
Valve Body (Premium) (E4OD) E9 Cast .................................................................. Valve Body (Premium) (E4OD) F1, F0 Cast ............................................................ Valve Body (Premium) (E4OD) F6 Cast .................................................................. Valve Body (Premium) (4R100) F6 Cast (Non PTO) ............................................... Valve Body (Premium) (4R100) F8 Cast (w/ PTO) .................................................. Accumulator Assembly (2nd Design) ....................................................................... Accumulator Assembly (3rd Design)........................................................................ Accumulator Assembly (4th Design) ........................................................................
N.L. N.L. N.L. N.L. N.L. F6TZ-7G422A F6TZ-7G422B N.L.
335
FORD E4OD, 4R100 ILL.
QTY.
YEAR
PART No.
REF. No.
VALVE BODY COMPONENTS 741J 741J 741J 741J 741J 741J 741J 741J 741J 741J 741J 741J
Accumulator Spring Kit (Fix In Valve Body) (Set of 3) ............................................. Check Ball, Valve Body (1/4”) .................................................................................. Check Ball, Valve Body (5/16”) ................................................................................ Filter Clips “Stay Put” .............................................................................................. Spring Kit, Reverse (No Bang)................................................................................. Spring Kit, 1-2 Shift Valve (4R100) .......................................................................... Valve, 2-3 Shift (w/ F6 VB Casting) (Pack of 3) (Transgo®) .................................... Valve Kit, Accum. Reg. (1-2 & 2-3) (T-36948-12 Recommended) (Sonnax)............ Valve Kit, Accum. Reg. (3-4) (T-36948-12 Recommended) (Sonnax) ..................... Valve, Accum. Regulator (Pack of 3) (Transgo®) .................................................... Valve Repair Kit, Accum. Regulator (Fits All) (Superior) .......................................... Valve, Accumulator Auxiliary Valve Body (Steel Upgrade) (Tranny uses 3).............
1 AR AR 1 1 1 1 1 1 1 1 3
89-Up 89-Up 89-Up 89-Up 89-Up 98-Up 96-Up 89-Up 89-Up 89-Up 89-Up 89-05
36926BK N.L. 76741A-5 E0AZ-7E195B 76741-5 E7DZ-7E195A 36741FC N.L. 36741GK-3 N.L. 36741SBK-3 K0106 T36741SAK E4-VL-23 S36741EAK 36948-13K S36741EK 36948-09K T36741EAK E4-VL-LR3 A36741EAK N.L. A36741E N.L.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
98-Up 98-Up 98-Up 89-95 96-Up 89-95 96-Up 90-03 89-91 92-97 98-Up 96-97 92-Up 98-Up 98-Up 89-Up 96-Up
36760H 36760HB 36760HC 36765C 36765CA 36765D 36765DA A36765DB 36770C 36770D 36770HB 36770DA 36770EA 36770HA 36770HC 36853 36854
1 1 1 1 1 1 1 1 1 1 1
89-Up 36860K 89-Up 36860A 89-Up 36862 89-Up S36862 89-Up 36870 89-Up 36878 89-Up 36878B 89-Up 36878C 89-Up 36878D 89-Up 36883 89-Up 36894
N.L. E9TZ-7D483F E9TZ-7D483G 36744-01 E9TZ-7D483A 377126-S 377127-S 377128-S 377444-S 36743-02 387031-S5
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 96-Up 89-Up 89-Up 98-Up 89-Up 89-Up 89-Up 89-Up 89-96 89-Up 89-Up 89-91 89-Up 89-Up
E9TZ-7Z059B E9TZ-7Z059A F6TZ-7D021A N.L. N.L. N.L. N.L. F6TZ-7A262AA D6AZ-7A262A E9TZ-7A262C YC3Z-7A262AA F81Z-7A262AA E9TZ-7B070A E9TZ-7B070B D9AZ-7B070A E9TZ-7F235A F6TZ-7D406A E9TZ-7B070C F2TZ-7E332A F81Z7Z152AA 2C3Z-7H322AA
CASE & HOUSING COMPONENTS 760E 760E 760E 765J 765J 765J 765J 765J 770J 770J 770J 770J 770J 770J 770J 853D 854I
I D R O860G F I 860G 862B 862B 870F 878D 878D 878D 878D 883 894
Case, 5.4L w/o PTO (4R100) ................................................................................... Case, 7.3L w/o PTO (4R100) ................................................................................... Case, 7.3L w/ PTO (4R100) ..................................................................................... Pan (2wd)................................................................................................................. Pan (2wd) (Molded Gasket Style) ............................................................................ Pan (4wd)................................................................................................................. Pan (4wd) (Molded Gasket Style) ............................................................................ Pan Kit (4wd) (Mag-Hytec) (use w/ E36010EA) (E4OD, 4R100) ............................. Extension Housing (2wd) ......................................................................................... Extension Housing (2wd) (Cast # F2 Thru F6) ........................................................ Extension Housing (2wd) (4R100) (1.890” Bushing ID)........................................... Extension Housing (4wd) (E4OD) (Cast # RFF7TP7A040AA) ................................ Extension Housing (4wd) (E4OD) ............................................................................ Extension Housing (4wd) (4R100) (Cast Iron) ......................................................... Extension Housing (4wd) (4R100) (Aluminum)........................................................ Cushion, Forward Clutch ......................................................................................... Cushion, Reverse Clutch .........................................................................................
N.L. N.L. N.L. F0TZ-7A194AA N.L. F7TZ-7A194DA N.L. N.L. F0UZ-7A039B F85Z-7A039DA N.L. N.L. F81Z-7H183AA N.L. N.L. D6AZ-7E085B F6TZ-7E085A
SNAP RINGS Snap Ring Kit, Holds Intermediate Overdrive Cylinder In Case............................... OD / Intermediate (.100” , 2.55mm) ......................................................................... Holds Overdrive Return Spring In Drum (Update) (.117” , 2.97mm)........................ Holds Overdrive Return Spring In Drum (Update) (Spiral)....................................... Holds Pressure Plate In Coast Clutch Cylinder (.055”) ............................................ Forward & Direct Clutch Top Pressure Plate (.058”) ................................................ Forward & Direct Clutch Top Pressure Plate (.076”) ................................................ Forward & Direct Clutch Top Pressure Plate (.085”) ................................................ Forward & Direct Clutch Top Pressure Plate (.094”) ................................................ Center Support Saver (req Machining Center Support)........................................... Output Shaft (Front) .075” ....................................................................................... MISCELLANEOUS COMPONENTS
783E 784E 907E 926 926 926 926 961B 964H 965H 965H 969F 971B 972G 974H 975H 976E 979F 991J 996E 999
336
Bolt, Center Support Bolt ......................................................................................... Bolt, Intermediate Clutch Cylinder ........................................................................... Piston, Intermediate Servo (Molded) (2nd Design).................................................. Spring, 1-2, 2-3, 3-4 Accumulator Outer (Blue)........................................................ Spring, 1-2, 2-3, 3-4 Accumulator Outer (White)...................................................... Spring Kit, Accumulator Outer Spring (Blue) (Package of 3) 2nd, 3rd, 4th, Rev ...... Accumulator Spring Kit (Fix In Valve Body) (Set of 3) ............................................. Piston, Overdrive Clutch (Bonded) .......................................................................... Piston, Forward Clutch............................................................................................. Piston, Direct Clutch (E4OD) ................................................................................... Piston, Direct Clutch (4R100) .................................................................................. Piston, Coast Clutch (Bonded)................................................................................. Diaphragm Spring, Overdrive Clutch ....................................................................... Diaphragm Spring, Intermediate Clutch................................................................... Spring, Forward Clutch Disc Spring .094” ............................................................... Springs w/ Retainer, Direct Clutch Return ............................................................... Springs w/ Retainer, Reverse Clutch Return 3.00” ID, 5.190” OD ........................... Diaphragm Spring, Coast Clutch ............................................................................. Spring & Roller Detent ............................................................................................. Cooler Bypass Fitting (w/o Ball) (Front) ................................................................... Cooler Bypass Fitting (w/ Ball) (E4OD) (90 Degree Front Fitting) ...........................
36783 36783A 36907E 36926A 36926AA 36926AK 36926BK 36961A 36964 36965E 36965F 36969A 36971 36972 36974B 36975B 36976C 36979 36991A-2 36996B 36999C
FORD E4OD, 4R100 ILL.
QTY.
YEAR
PART No.
REF. No.
MISCELLANEOUS COMPONENTS (Cont.) 999 N.I. N.I. N.I. N.I.
Cooler Bypass Tube (4R100) (Straight Front Fitting)............................................... Drain Back Valve, 5/16” (Installs in Cooler Line w/o using Hoses or Clamps)......... Drain Back Valve, 3/8” (Installs in Cooler Line w/o using Hoses or Clamps) ........... Drain Back Valve (Installs in Pump Stator) .............................................................. Shim, Center Support Bolt (Helps Prevent Case Distortion)....................................
1 1 1 1 1
89-Up 36999D 89-Up 36761C 89-Up 36761D 89-Up 36507E-1A 89-Up 36630-1
F81Z-7H322AA F0TZ-7D174A N.L. E9TZ-7H132A 36743-01
89-Up 89-Up 89-Up 89-Up 89-Up 98-Up 89-Up 98-Up 98-Up 89-Up 89-Up 89-Up 98-Up 98-Up 89-Up 98-Up 89-Up 89-Up 98-Up 89-Up 89-Up 89-Up 98-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 89-Up 98-Up 89-Up 89-Up 98-Up 89-Up 89-Up 89-Up 98-Up 89-Up 89-Up 89-Up 89-Up
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
TOOLS N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
Adjustment Tool, Transmission Range Sensor ....................................................... Alignment Band, Front Pump Tool Tech.............. ............... ................ ............... ....... Alignment Band, Front Pump Trans Tool ................................................................. Alignment Pin, Front Pump ..................................................................................... Alignment Pin, Front Pump (4R100) ........................................................................ Alignment Pin, Valve Body (4R100) ......................................................................... Checking Tool, Converter End Play ........................................................................ Disconnect Tool, Transmission Cooler Line (4R100) ............................................... Holding Fixture, Converter Clutch (4R100) .............................................................. Holding Fixture, For Clutch Loading ....................................................................... Holding Fixture, For Clutch Spring .......................................................................... Holding Fixture, For Clutch Spring (E4OD).............................................................. Holding Fixture, For One Way Clutch (4R100) ........................................................ Installer & Remover, Clutch Drum, Shell Assembly (4R100) ................................... Installer & Remover, Clutch Drum, Shell Assembly (E4OD) .................................... Installer & Remover, Extension Housing Bushing, 1.500” Universal (4R100) ......... Installer, Coast Clutch Piston .................................................................................. Installer, Extension Housing Seal ........................................................................... Installer, Extension Housing Seal (4R100) .............................................................. Installer, Extension Housing Seal (E4OD) ............................................................... Installer, Front Pump Seal Steel (E4OD) ................................................................. Installer, Manual Lever Oil Seal .............................................................................. Installer, Manual Lever Oil Seal (4R100) ................................................................. Installer, Oil Filter Tube ............... ............... ................ ............... ................ .............. Installer, Output Shaft Bushing (E4OD) ................................................................... Installer, Output Shaft Seal ..................................................................................... Installer, Pressure Regulator Snap Ring ................................................................. Installer, Rear Case Bushing .................................................................................. Installer, Rear Case Bushing (E4OD) ............... ............... ................ ............... ......... Protector, Seal ............... ............... ................ ............... ................ ............... ............ Reamer, Fixture Tool For T-36605-03 (E4OD) ............... ................ ............... ........... Reamer, Oversized Case Bushing (1-5/8” Reamer) (E4OD) ................................... Remover, Extension Housing Seal (4R100) ............................................................ Remover, Front Pump Universal ................ ............... ............... ................ ............... . Remover, Seal Universal (E4OD) ............................................................................ Remover, Shift Linkage Pin (4R100)........................................................................ Remover, Slide Hammer Adapter, Front Pump Use with T-0154-HDT .................... Setting Block, Vacuum Regulator Valve ............... ............... ............... ................ ..... Spring Compressor, For Clutches .............. ................ ............... ............... ................ Spring Compressor, For Clutches (4R100) .............................................................. Spring Compressor, Intermediate Piston Belleville Spring....................................... Spring Compressor, Reverse Piston Clutch (E4OD) ............................................... Transmission Holding Fixture, Without Base Use Base T-1006 .............................. Valve Body Air Test Plate .............. ................ ............... ............... ................ .............
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
VOL.
SONNAX PRODUCTS
PAGE ILL.
Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9
1-2 Accumulator Control Valve Kit (36948-12* Recommended) .............................. 2-3 & 3-4 Accumulator Control Valve Kit (36948-12* Recommended) .................... Accumulator Pressure Control Valve O.S. (req T-36948-TL)................................... Boost Valve & Sleeve Kit (“Factory” Style) .............. ................ ............... ................ .. Boost Valve & Sleeve Kit (Includes O-Rings) .......................................................... Boost Valve & Sleeve (Progressive Line Pressure Increase) .................................. Bushing, 1 pc Case (1 Groove) (4 Per Bag) (T-36008A Recommended) ................ Bushing, 1 Pc Case (No Groove) (4 Per Bag) (E4OD) (T-36008A Recommend).... Bushing, 1 Pc Case O.S. (1 Groove To Back) (4 Per Bag) ...................................... Bushing, 1 Pc Case O.S. (No Groove) (4 Per Bag) (E4OD Only) ........................... Bushing, Pump (Finish-in place) (Machining Required) (E4OD Only) ..................... Center Support Ball Bearing (1.000” X 2.000”) ........................................................ Center Support Ball Bearing (1.180” X 1.850”) ........................................................ Center Support Gasket (Printed Silicone Bead) (5 Per Bag) ...................................
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
9 10 8 5 5 N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
T-2802-A T-172 T-2862 T-2803 T-0544 T-0535 T-0450 T-0538 T-0442 T-2874 T-2804 T-2804-B T-0441 T-2805-A T-2805 T-0160-B T-2878-M T-0428 T-0532 T-0133 T-0136 T-0438 T-2321 T-2801 T-2412 T-2408 T-2808 T-2409 T-36008A T-0444 T-36605-04 T-T36605-03 T-0533 T-0033 T-0034 T-9183 T-2806 T-0479 T-2804-A T-2804-R T-3601 T-2716-A T-2800-F T-2817 PART NO. S36741EAK S36741EK 36741E-1 S36507P S36507PK S36507F S36064BA S36064HE S36064HAX S36064HX S36034EX S36224 S36224A S36316E
I F O R D I
SONNAX NO. 36948-13K 36948-09K 36948-19 36424-03K 36424-01K 4R100-LB1 36008D 36008B 36008C 36008A 36002-01 R16 96423-01 36743G
337
FORD E4OD, 4R100 ILL.
VOL. Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 Vol 9 I Vol 9 9 DVol Vol 9
R O F I
338
QTY.
SONNAX PRODUCTS (Cont.)
YEAR
PAGE ILL.
Center Support Hub & Bearing (1995-Up) ............................................................... N.I. Center Support Hub (Bored For R16 Brg, Taper To Press Fit) (E4OD Only) ........... N.I. Center Support Seal Kit ........................................................................................... N.I. Center Support Shim (10 per bag) ........................................................................... N.I. Cooler Bypass Valve Kit .............. ................ ............... ................ ............... ............... N.I. Elevated Pressure Main PR Spring (20 per bag)..................................................... N.I. Forward Clutch Piston ............... ............... ................ ............... ............... ................ .. N.I. Forward Planetary Repair Sleeve (Machining Required) (E4OD Only) ................... N.I. Front Lube/Drainback Valve Kit (Melt-Proof Aluminum)........................................... N.I. Line Pressure Modulator Plunger & Sleeve Kit (.331” Diameter)............................. N.I. Line Pressure Modulator Plunger & Sleeve Kit (.372” Diameter)............................. N.I. Line Pressure Modulator Plunger & Sleeve Kit (.427” Diameter) (HD) .................... N.I. Line Pressure Modulator Plunger & Sleeve Kit (.500” Diameter) (Extreme)............ N.I. Line-To-Lube Pressure Regulator Valve ............................. ............... ................ ...... N.I. Low Sprag Inner Race (1.013” Thick) (3.20” OD) (Late Style) (E4OD Only) ........... N.I. Low/ Reverse Modulator Sleeve Kit HD (Higher Ratio Than OEM) (96-Up)............ N.I. Low/Reverse Modulator Valve Plunger & Sleeve Kit (OEM Ratio) (96-Up) ............. N.I. Manual Valve Kit O.S. (req T-F-36947-TL13 & T-VB-FIX) ....................................... N.I. Performance Rated Accumulator Spring Kit (Tri-Cumulator Springs) ...................... N.I. Pressure Valve Kit O.S., Full Line to Lube (T-F-36424-TL16C req)......................... N.I. Pump Gear Set (F5/F8 Pumps) (OEM Style) (1995-Up) ......................................... N.I. Pump Gear Set (F5/F8 Pumps) (Oversized) (Machining Required) (95-Up) ........... N.I. Rear Planet Endplay Shim (10 per bag) .................................................................. N.I. Support Ring (Machining Required)......................................................................... N.I. Sure Cure Kit, E4OD, 4R100 (Restores OE) (T-36948-12, T-36008A).................... N.I. Sure Cure Kit, 4R100 (Upgrades) (T-36948-12 & T-36008A Recommended)........ N.I. Sure Lock™ Overdrive Spiral Snap Ring................................................................. N.I. TCC Control Sleeve Assembly (4R100 w/ PWM Only) ............................................ N.I. TCC Control Valve O.S. (4R100 w/ F8 Cast Pumps) (T-F-36424-TL15C req) ........ N.I. TCC Reg. Valve Kit O.S. (T-F-36424-TL11C req) ................ ............... ................ ..... N.I. Valve, Solenoid Reg. O.S. (89-95) (T-F-36948-TL14, T-VB-FIX req)....................... N.I. Valve, Solenoid Reg. O.S. (96-Up) (T-F-36948-TL22, T-VB-FIX req) ............... ....... N.I.
Notes
N.I. N.I. N.I. N.I. N.I. 6 N.I. N.I. N.I. 7 7 N.I. N.I. 1 N.I. 14 13 15 16 1 N.I. N.I. N.I. N.I. N.I. N.I. N.I. 2 3 4 12 11
PART No.
PART NO. S36636BK S36636BA S36344 36630-1 S36996A-5K 36507P-3 S36964A S36582AS S36507E-1A S36741GK S36741GAK S86741HDK S36741GBK S36507P-1 S36664E S36741HCK 36741HA S36741M-1 36741EBK S36507PAK S36530B S36530BH S36236EK A36883 S36174 S36174A S36862 S36507CK S36507G S36507CAK S36741PB S36741PA
REF. No.
SONNAX NO. 36743H-01 36743H 36424-24K 36743-01 36605-02K 36424-10 36434A 36440-01 36425-01K 36948-03K 36948-05K 96948-01K 96948-05K 36424-04K 36429E 36947-09K 36947-06K 36947-13K 36948-18K 36424-16K 36438A 36438AX-01K 36402-Z 36743-02 SC-E4OD SC-4R100HD 36744-01 36424-08K 36424-15K 36424-11K 36948-22 36947-14
FORD E4OD, 4R100 Notes
I F O R D I
339
FORD FMX 106300
106300C
106010
106010C
106010B
106010A
ILL.
QTY.
YEAR
PART No.
REF. No.
MASTER OVERHAUL KITS (WITH STEELS) N.I. N.I. N.I. N.I. N.I.
FMX ............... ............... ................ ............... ................ ............... ............... .............. BW 8-12 .............. ................ ............... ............... ................ ............... ................ ........ Small Case............................................................................................................... Medium Case ........................................................................................................... Medium Case ...........................................................................................................
1 1 1 1 1
68-81 56-74 51-67 55-66 67-72
106006 106006A 106006B 106006C 106006CA
N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1
68-81 56-74 51-67 55-66 67-72
106004 106004A 106004B 106004C 106004CA
N.L. N.L. N.L. N.L. N.L.
1 1 1 1
68-81 56-74 51-67 55-72
106002 106002A 106002B 106002C
N.L. N.L. N.L. N.L.
1 1 1 1
68-81 68-81 50-67 55-72
106010 106010A 106010B 106010C
D8AZ-7A098A D1AZ-7A098A B9AP-7A098B B9MP-7A098B
1 1 1 1 1 1 1
55-66 61-65 61-65 61-72 68-81 68-73 56-81
106022B 106022C 106022E 106022D 106022 106022A 106024
C2AZ-7A162A C2AZ-7A162B C7AZ-7A162A B6AZ-7A162A D7AZ-7A162A D2AZ-7A162A B5SZ-7A163B
1 1 1 1 1 1 1 1 1 1 1 1 1
68-81 51-67 68-81 51-74 51-67 68-81 51-81 68-81 68-81 68-81 51-81 51-67 55-81
106030 106034 36034 106034B 106035 106036 106046 106047 106058 106058B 106064 26066 36066
N.L. 3206256 E0AZ-7B258B 3154216 N.L. N.L. B1AZ-7B262A B1A-7120A B1AZ-7B257B B5AZ-7B256A 3202299 B3TZ-7A034A B5AZ-7A034A
LESS STEEL KITS N.I. N.I. N.I. N.I. N.I.
FMX ............... ................ ............... ............... ................ ............... ................ ............. BW 8-12 ............... ............... ............... ................ ............... ................ ............... ........ Small Case............................................................................................................... Medium Case ........................................................................................................... Medium Case ............... ............... ............... ................ ............... ................ ...............
OVERHAUL KITS (W/ RINGS & SEALS) N.I. N.I. N.I. N.I.
I D R ON.I. F I N.I. N.I. N.I.
FMX ................ ............... ............... ................ ............... ................ ............... ............. BW 8-12 ............... ............... ................ ............... ............... ................ ............... ........ Small Case............................................................................................................... Medium Case ........................................................................................................... FILTERS FMX (Felt) ................................................................................................................ FMX (Brass) .............. ................ ............... ................ ............... ............... ................ .. Small Case & BW8 .................................................................................................. Medium Case ........................................................................................................... BANDS
N.I. N.I. N.I. N.I. N.I. N.I. N.I.
Front (Center Lug) ................................................................................................... Front (Off-Set Lug, Thick Lining) .............................................................................. Front (Off-Set Lug, Paper Lining)............................................................................. Front (Off-Set Lug, 1.625” Wide) (Exc. FMX) .......................................................... Front (Flex) (FMX) ................................................................................................... Front (Solid) (FMX) .............. ................ ............... ................ ............... ................ ...... Rear (incl FMX) ........................................................................................................ BUSHINGS
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
340
Bushing Kit (FMX) .................................................................................................... Pump Body .............................................................................................................. Pump Body (incl FMX) ............................................................................................. Rear Pump............................................................................................................... Pump Gear .............. ................ ............... ................ ............... ............... ................ .... Stator (FMX) .............. ............... ................ ............... ................ ............... ............... .. Direct Drum (All) ...................................................................................................... Input Shaft (FMX)..................................................................................................... Planet (Inner) (FMX) ................................................................................................ Planet (Outer) (FMX) ............................................................................................... Case (All) ................................................................................................................. Extension Housing (Small Case) ............................................................................. Extension Housing (FMX & Medium Case) .............................................................
FORD FMX ILL.
QTY.
YEAR
PART No.
REF. No.
METAL CLAD SEALS N.I. N.I. N.I. N.I. N.I. N.I.
Front Pump .............................................................................................................. Front Pump (incl FMX) ............................................................................................. Rear (also ts C-4 w/o Boot) .................................................................................... Rear (also ts C-6 w/o Boot) (Incl FMX) .................................................................. Rear (w/ Bolt on Yoke) (incl FMX) 3.066” OD .......................................................... Linkage Shaft (FMX) ................................................................................................
1 1 1 1 1 1
51-67 106070B 68-81 36070 51-74 44074 51-81 36074 51-81 36074D 68-81 36072
C3AZ-7A248A C2AZ-7A248A D5AZ-7052B D5AZ-7052A B3TZ-7A011A C7AZ-7B498A
3-4 3-4 AR AR AR
51-66 67-81 51-81 51-81 51-81
106106 106106A 106108A 106108C 106108B
C2AP-7B164A C9ZP-7B164A D0AP-7E311D C9AZ-7B164C C9AZ-78164B
4-5 AR AR 3-4
51-81 51-81 51-81 51-81
76128 106128 106128A 76128
C8AZ-7B442A 3150892 C2AZ-7B442A C8AZ-7B442A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
51-81 51-81 51-81 51-81 51-81 67-72 73-81 67-72 73-81 73-81 51-74 51-74 55-72 55-72 68-81 68-81 68-81 68-81 68-81 68-81 68-81 68-81 68-81 68-81
206160 106160 106160C 106160D 44162 T106165 T106165A T106169A T106169 T106173 106300 106300F 106300C 106300CF 106300 106300F 106311 106500 36530 106554 34654 106681A-3 106681B-3 106974
C1AZ-7A377B D5AZ-7A377C D3ZZ-7A377A N.L. C1AZ-7B087E SK® 3 67 SK® 3 73 FMX-1 FMX-2 FMX-3 B5AZ-7A191B B5AZ-7A191B B5SZ-7A191B N.L. B5AZ-7A191B B5AZ-7A191B 3151009 C8AZ-7A103A C6AP-7C010B D2AZ-7A360C 7471002 N.L. N.L. C1AP-7B070A
1 1 1 1 1
68-81 68-81 68-81 68-81 68-81
T-0450 T-0133 T-0131 T-0132 T-0099
N.L. N.L. N.L. N.L. N.L.
FRICTION PLATES N.I. N.I. N.I. N.I. N.I.
Direct (Rear) (.095”) ................................................................................................. Direct (Rear) (.079”) (incl FMX) ............................................................................... Forward (Front) (.061”) .............. ................ ............... ................ ............... ................ Forward (Front) (.073”) ............................................................................................ Forward (Front) (.088”) ............................................................................................ STEEL PLATES
N.I. N.I. N.I. N.I.
Direct (Rear) (.068”) (Flat) ....................................................................................... Direct (Rear) (.067”) (Dished) .................................................................................. Direct (Rear) (.092”) (Flat) ....................................................................................... Forward (Front) (Flat)............................................................................................... MISCELLANEOUS COMPONENTS
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
Modulator, Blue Stripe (Single Line) ........................................................................ Modulator, Green Stripe (Single Line)...................................................................... Modulator, Orange Stripe (Dual Line) (302 Engine)................................................. Modulator, Yellow Stripe (Single Line) ..................................................................... Hose, Modulator (Elbow) ......................................................................................... Shift Kit®, FMX 1967-72 (Transgo®) ....................................................................... Shift Kit®, FMX 1973-81 (Transgo®) ....................................................................... Reprogramming Kit™, FMX (Transgo®).................................................................. Reprogramming Kit™, FMX (Transgo®).................................................................. Reprogramming Kit™, FMX Competition Stick Shift (Transgo®) ............................ Gasket, Bottom Pan (Small Case) (Cork) ................................................................ Gasket, Bottom Pan (Small Case) (Fiber) ............................................................... Gasket, Bottom Pan (Medium Case) (Cork) ............................................................ Gasket, Bottom Pan (Medium Case) (Fiber)............................................................ Gasket, Bottom Pan (FMX) (Cork) ........................................................................... Gasket, Bottom Pan (FMX) (Fiber) .......................................................................... O-Ring, Front Pump (FMX) ...................................................................................... Pump (FMX)............................................................................................................. Pump Gears (FMX) .................................................................................................. Forward (Front Clutch) (FMX) .................................................................................. Sprag, Low Roller Clutch (Rear) (FMX) ................................................................... Spring, Governor Return Spring (FMX) ................................................................... Spring, Governor Return Spring (Heavy Duty) (FMX) ............................................. Spring, Front Clutch Spring (FMX)...........................................................................
I F O R D I
TOOLS N.I. N.I. N.I. N.I. N.I.
Checking Tool, Converter End Play ............... ................ ............... ............... ........... Installer, Extension Housing Seal ........................................................................... Installer, Extension Housing Seal Universal ............................................................ Installer, Front Pump Seal ............... ............... ................ ............... ............... ........... Remover, Seal Universal .............. ................ ............... ............... ................ .............
341
FORD HD-10 (EVT) 301
754
439
756
A
Circuit Boards Cover
439D
750
Circuit Board Housing 439C
715
292 289 Differential
714
I D RB O F I
272
706
076
M/Gen Gear 2 705
Transfer Gear
204
070 M/Gen Gear 1
Bell Housing
520
C
500
530 544
510
Pump Gear
010
Pump
Filter 630 592
658-1 582
658
658-1
612
209
D Planet Ring Gear
Sun Gear
Sprag Housing
33R 342
671
FORD HD-10 (EVT) 755 302
459
455A
455B
E
Capacitor Housing
Module 2 Module 1
448
Module Housing Ground Straps 760 759 077
758
303
970
120 140
I F O R D I
100
960
F
Connectors
Heatsink Cover End Cover Case 458B
456B 445
457B
Main Connector
Armature 2 Motor Generator 2
458A 205
G 456A
457A
Armature 1 Motor Generator 1
33R 343
FORD HD-10 (EVT)
33301R
33010R
ILL.
QTY.
YEAR
PART No.
REF. No.
MASTER OVERHAUL KITS (WITH STEELS) N.I.
HD-10.......................................................................................................................
1
04-Up
33006R
N.L.
1
04-Up
33004R
N.L.
1
04-Up
33002R
N.L.
1
04-Up
33010R
N.L.
1 1 1 1
04-Up 04-Up 04-Up 04-Up
33070R 33072R 33076R 33077R
N.L. N.L. N.L. N.L.
2
04-Up
33100R
N.L.
2
04-Up
33120R
N.L.
1
04-Up
33140R
N.L.
1
04-Up
33175R
N.L.
AR AR 1 AR AR
04-Up 04-Up 04-Up 04-Up 04-Up
33204R 33205R 33209R 33272R 33273R
N.L. N.L. N.L. N.L. N.L.
LESS STEEL KITS N.I.
HD-10.......................................................................................................................
OVERHAUL KITS (W/ RINGS & SEALS) N.I.
HD-10....................................................................................................................... FILTERS
010C
HD-10....................................................................................................................... METAL CLAD SEALS
070B N.I. 076B 077F
I D100F R O F I 120F 140
Input ............... ............... ................ ............... ................ ............... ................ ............. Manual Valve .............. ................ ............... ................ ............... ............... ................ Axle, Right (Bell) ...................................................................................................... Axle, Left (Case) ...................................................................................................... FRICTION PLATES End Clutch (External Teeth) ..................................................................................... STEEL PLATES End Clutch (Internal Teeth) ...................................................................................... PRESSURE PLATES End Clutch ............................................................................................................... SEALING RINGS
175
Sealing Ring Kit ....................................................................................................... THRUST WASHERS
204C 205 209 272 273
Shim, Input Gear ...................................................................................................... Shim, Input Armature ............................................................................................... Washer, Pump Drive Gear ....................................................................................... Shim, Output Gear ................................................................................................... Shim, Output Armature ............................................................................................ BEARINGS & RACES
N.I. N.I. N.I. N.I. N.I. N.I. 289B 292B
Ring Gear to Planet ................................................................................................. Sun Gear to Planet .................................................................................................. Input Drive Bearing & Race (Front).......................................................................... Input Drive Bearing & Race (Rear) .......................................................................... Output Driven Bearing & Race (Front) ..................................................................... Output Driven Bearing & Race (Rear) ..................................................................... Differential to Case Bearing & Race ........................................................................ Differential to Bell Bearing & Race...........................................................................
1 1 1 1 1 1 1 1
04-Up 33238R 04-Up 33241R 04-Up 33274RK 04-Up 33279RK 04-Up 33281RK 04-Up 33283RK 04-Up 33289RK 04-Up 33292RK
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1
04-Up 04-Up 04-Up
N.L. N.L. N.L.
GASKETS & O-RINGS 301A 302E 303F
344
Gasket, Module Cover ............................................................................................. Gasket, Module Housing.......................................................................................... Gasket, Heat Sink Cover .........................................................................................
33301R 33302R 33303R
FORD HD-10 (EVT) ILL.
QTY.
YEAR
PART No.
REF. No.
ELECTRICAL COMPONENTS N.I. N.I. N.I. 439B 439B 439E 439E 445G 445G 445G 445G 445G 445G
Switch, MLPS........................................................................................................... Solenoid, EPC.......................................................................................................... Switch, TOT ............................................................................................................. Sensor, Post Block (White) ...................................................................................... Sensor, Post Block (Black)....................................................................................... Sensor, Circuit Board (Large) .................................................................................. Sensor, Circuit Board (Small)................................................................................... Harness, Main Cable ............................................................................................... Harness, External (Triangular) ................................................................................. Harness, External (Small Rectangular).................................................................... Harness, External (Large Rectangular) ................................................................... Harness, Internal (Small Round).............................................................................. Harness, Internal (Large Round) .............................................................................
1 1 1 1 1 1 1 1 1 1 1 1 1
04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up
33410R 33431R 33439R 33439RD 33439RC 33439RA 33439RB 33445RF 33445RC 33445RA 33445RB 33445RD 33445RE
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1
04-Up 04-Up 04-Up 04-Up 04-Up 04-Up
33500R 33510R 33520R 33530R 33544R 33671R
N.L. N.L. N.L. N.L. N.L. N.L.
1 1
04-Up 04-Up
33582R 33592R
N.L. N.L.
1 1
04-Up 33612R 04-Up 33630R
N.L. N.L.
PUMPS 500C 510C 520C 530C 544C 671C
Pump Assembly ....................................................................................................... Pump Body .............................................................................................................. Pump Cover ............................................................................................................. Pump Gears............................................................................................................. Pump Plate .............................................................................................................. Pump Shaft .............................................................................................................. PLANETS
582D 592D
Planet w/ Input ......................................................................................................... Ring Gear................................................................................................................. SUN GEARS, SHELLS & SUPPORTS
612D 630D
Sun Gear.............. ............... ................ ............... ................ ............... ............... ........ One Way Clutch Support ......................................................................................... ONE WAY CLUTCHES
658D 658D
Input ................ ............... ............... ................ ............... ................ ............... ............. Spacer, One Way Clutch..........................................................................................
1 2
04-Up 33658R 04-Up 33658R-1
N.L. N.L.
1 1 1 1 1 1 1
04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up
33750R 33754R 33755R 33756R 33758R 33759R 33760R
N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 4 1 1 1 1 1 1 3 1 1 1 1 1 1 6 1
04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up 04-Up
33455RA 33455RB 33448R 33456RA 33456RB 33457RA 33457RB 33458RA 33458RB 33459R 33705R 33706R 33714R 33715R 33960R 33980R 33435R 33995R
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
CASES & HOUSINGS 750B 754A 755E 756A 758F 759F 760F
Bell Housing............................................................................................................. Cover, Module .............. ................ ............... ............... ................ ............... ............... Module Housing ....................................................................................................... Cover, Circuit Board ................ ............... ................ ............... ............... ................ .... Cover, Heat Sink ............... ................ ............... ................ ............... ................ ......... Cover, End .............. ............... ................ ............... ................ ............... ............... ..... Case (Main) .............................................................................................................
I F O R D I
MISCELLANEOUS COMPONENTS 455A 455A 448E 456G 456G 457G 457G 458G 458G 459E 705B 706B 714B 715B 960F 980F N.I. N.I.
Module, Primary (Short Wire) .................................................................................. Module, Secondary (Long Wire) .............................................................................. Ground Strap ........................................................................................................... Motor Coil, Input (#1) ............................................................................................... Motor Coil, Output (#2) ............................................................................................ Armature, Input (#1) ................................................................................................. Armature, Output (#2) .............................................................................................. Revolution Sensor, Input (#1) .................................................................................. Revolution Sensor, Output (#2)................................................................................ Capacitor, Main ............... ............... ................ ............... ............... ................ ............ Drive Gear, Input ............... ................ ............... ................ ............... ................ ......... Drive Gear, Output ............... ................ ............... ............... ................ ............... ....... Idler Gear ................................................................................................................. Differential................................................................................................................ Piston, End Clutch ................................................................................................... Return Spring, End Clutch ....................................................................................... Connector, Post .............. ............... ................ ............... ................ ............... ............ Parking Pawl ............................................................................................................
345
FORD TF-80SC, TF-81SC (AF21, AF40)
A
B
I D R C O F I
D
E
39 346
© 2014 Transtar Industries, Inc. No part of this work, inclu ding but not limited to the Part Numbers, may be rep roduced or transmitted in any form or by an y means, electronic or mech anical, including pho tocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
FORD TF-80SC, TF-81SC (AF21, AF40) F
G
H
I F O R D I
I
39 347
FORD TF-80SC, TF-81SC (AF21, AF40)
39300
39300A
39010-Left
ILL.
QTY.
39010-Right YEAR
PART No.
REF. No.
MASTER OVERHAUL KITS (WITH STEELS) 006 006 006
TF-81SC (AF21, AW6A-EL) (Ford, Mazda) (w/ Pistons*) ........................................ TF-80SC (AF40) (Saab, Opel) (w/ Pistons*)............................................................ TF-80SC (Volvo) (w/ Pistons*) ................................................................................. (*) For Kits w/out Pistons, replace the P with an N - for example 39006BN .......
1 1 1
05-Up 39006P 06-Up 39006AP 06-Up 39006BP
N.L. N.L. N.L.
1 1 1
05-Up 39004P 06-Up 39004AP 06-Up 39004BP
N.L. N.L. N.L.
05-Up 39002N 06-Up 39002AN 06-Up 39002BN
N.L. N.L. N.L.
LESS STEEL KITS 004 004 004
TF-81SC (AF21, AW6A-EL) (Ford, Mazda) (w/ Pistons*) ........................................ TF-80SC (AF40) (Saab, Opel) (w/ Pistons*)............................................................ TF-80SC (Volvo) (w/ Pistons*) ................................................................................. (*) For Kits w/out Pistons, replace the P with an N - for example 39004BN .......
OVERHAUL KITS (W/ RINGS & SEALS) 002 002 002
TF-81SC (AF21, AW6A-EL) (Ford, Mazda) (w/out Pistons**).................................. TF-80SC (AF40) (Saab, Opel) (w/out Pistons**) ..................................................... TF-80SC (Volvo) (w/out Pistons**)........................................................................... (**) For Kits w/ Pistons, replace the N with a P - for example 39002BP .............
1 1 1
FILTERS 010A
Main ............... ............... ................ ............... ................ ............... ................ .............
1
05-Up
39010
N.L.
1
05-Up
39024
N.L.
1 1 1 1 1 2
05-Up 39030 05-Up 39034 05-Up 39036 05-Up 39053A 05-Up 39053B 05-Up 39052
N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 1 1 1
05-Up 05-Up 05-Up 06-Up 06-Up 06-Up 06-Up 05-Up 06-Up 06-Up 06-Up 06-Up
39070 60072 39076 39076A 39076B 39076C 39076D 39077 39077A 39077B 89076 39077C
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. 6843112 N.L.
4-5 3-4 6-7 6-7
05-Up 05-Up 05-Up 05-Up
39104 39106 39108 39114
N.L. N.L. N.L. N.L.
4-5 3-4
05-Up 05-Up
39124 39126
N.L. N.L.
BANDS 024A
B-1 (2-6) .............. ................ ............... ................ ............... ............... ................ ........ BUSHINGS
030 034 036 053 053 052
Bushing Kit (Solid Bronze) ....................................................................................... Pump.............. ................ ............... ................ ............... ............... ................ ............. Stator ................ ............... ................ ............... ................ ............... ............... ........... Rear Planet (Front) .................................................................................................. Rear Planet (Rear) ................................................................................................... Sun Gear.............. ............... ................ ............... ............... ................ ............... ........
I F O R D I
METAL CLAD SEALS 070 072 076 076 076 076 076 077 077 077 076 076
Converter ................................................................................................................. Manual Shaft............................................................................................................ Axle, Right (Five Hundred, Montego)....................................................................... Axle, Right (Fusion, Milan, MKZ, Zephyr, Mazda) ................................................... Axle, Right (Saab, Opel) .......................................................................................... Axle, Right AWD Outer (Volvo, Land Rover)............................................................ Axle, Right AWD Inner (Volvo, Land Rover)............................................................. Axle, Left (Five Hundred, Montego) ......................................................................... Axle, Left (Fusion, Milan, MKZ, Zephyr, Mazda)...................................................... Axle, Left (Saab, Opel)............................................................................................. Axle, Left (Volvo) ............... ................ ............... ............... ................ ............... .......... Axle, Left (Land Rover) ............................................................................................ FRICTION PLATES
104F 106H 108B 114D
3-5-Reverse (C3) ..................................................................................................... 4-5-6 (C2)................................................................................................................. 1-2-3-4 (C1) ............................................................................................................. Low/ Reverse (B2) .............. ................ ............... ................ ............... ................ ....... STEEL PLATES
124F 126H
3-5-Reverse (C3) ..................................................................................................... 4-5-6 (C2).................................................................................................................
349
FORD TF-80SC, TF-81SC (AF21, AF40) ILL.
QTY.
YEAR
PART No.
REF. No.
STEEL PLATES (Cont.) 128B 134D
1-2-3-4 (C1) ............................................................................................................. Low/ Reverse (B2) ...................................................................................................
6-7 5-6
05-Up 05-Up
39128 39134
N.L. N.L.
1 1 1 1 1
05-Up 39144 05-Up 39146 05-Up 39148 05-Up 39154 05-Up 39155
N.L. N.L. N.L. N.L. N.L.
1 1
06-Up 05-06
SK® TF80SC SK® AWF21
PRESSURE PLATES 144F 146C 148B 154H 155
3-5-Reverse (C3) (.120” , 54T) ................................................................................ 4-5-6 (C2) (.120” , 36T) ............................................................................................ 1-2-3-4 (C1) (.065” , 36T)......................................................................................... Low/ Reverse (Top) (B2) (.205” , 14T) ..................................................................... Low/ Reverse (Bottom) (B2) (.140” , 14T)................................................................ VALVE BODY RECALIBRATION KITS
165 165
Shift Kit®, AF40 (TF-80SC) (Transgo®) (Volvo) ...................................................... Shift Kit®, AWF21 (TF-81SC) (Transgo®) ...............................................................
T39165A T39165
SEALING RINGS 175E
Sealing Ring Kit .......................................................................................................
1
05-Up
39175
N.L.
1 1 1 1 1 1
05-Up 39200 05-Up 39211 05-Up 39238 05-Up 39239 05-Up 39251 05-Up 39252
N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1 1 1 1 1 2 1 1
05-Up 05-Up 05-Up 05-Up 05-Up 05-Up 05-Up 05-Up 05-Up 05-Up 05-Up 05-Up
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
1 1 1 1 1
05-Up 39300 06-Up 39300A 06-Up 39311 05-Up 39320K 06-Up 39320AK
N.L. N.L. N.L. N.L. N.L.
1
05-Up
39400
N.L.
2 2 2 1 2 1 1 1 1 1
05-Up 05-Up 05-Up 05-Up 05-Up 05-Up 05-Up 05-Up 05-Up 05-Up
39420 39425 39428 39432 39421 39438 39438B 39436 39410 39445
N.L. N.L. N.L. N.L. N.L. N.L. 30713771 N.L. N.L. N.L.
1 1 1 1
05-Up 05-Up 05-Up 05-Up
39500 39510 39520 39530
N.L. N.L. N.L. N.L.
THRUST WASHERS 200 211A 238 239 251C 252C
Thrust Washer Kit .................................................................................................... Stator ................ ............... ............... ................ ............... ................ ............... ........... Front Planet (Front).................................................................................................. Front Planet (Rear) .................................................................................................. Rear Planet (Front) .................................................................................................. Rear Planet (Rear) ................................................................................................... BEARINGS & RACES
201 223 224 229H I 232 D254 R255 O279 F I 281 283 289 292
Bearing Kit ............................................................................................................... Front Ring Gear (Front) ........................................................................................... Front Ring Gear (Rear) ............................................................................................ C2 Drum (Rear) ....................................................................................................... C1 Drum (Rear) ....................................................................................................... Rear Ring Gear (Front) ............................................................................................ Rear Ring Gear (Rear)............................................................................................. Transfer Gear Bearing & Race (Large) .................................................................... Transfer Gear Bearing & Race (Small) .................................................................... Output Gear Bearing & Race ................................................................................... Differential Bearing & Race (Small) ......................................................................... Differential Bearing & Race (Large) .........................................................................
39201 39223 39224 39229 39232 39254 39255 39279 39281 39283 39289 39292
GASKETS & O-RINGS 300 300 311 320 320
Cover Gasket, AF21 (TF-81SC)............................................................................... Cover Gasket, AF40 (TF-80SC)............................................................................... Pump O-Ring .............. ................ ............... ................ ............... ............... ................ Valve Body Gasket Kit, AF21 (TF-81SC) (Ford, Mazda, Land Rover) ..................... Valve Body Gasket Kit, AF40 (TF-80SC) (Opel, Saab, Volvo)................................. TECHNICAL MANUALS
400
AF21, AF40 .............................................................................................................. ELECTRICAL COMPONENTS
420 425 428 432 421 438E 438E 436E 410 N.I.
Solenoid, Linear w/ Black Connector (TCC) (5.3 OHM) .......................................... Solenoid, Linear w/ Green Connector (C1, C2 Clutch) (5.3 OHM) .......................... Solenoid, Linear w/ Blue Connector (C3 Clutch) (5.3 OHM).................................... Solenoid, Linear w/ Brown Connector (B1 Band) (5.3 OHM)................................... Solenoid, Shift w/ Bracket ........................................................................................ Sensor, Input Speed (ISS) ....................................................................................... Sensor, Input Speed (ISS) (Volvo) ........................................................................... Sensor, Output Speed (OSS)................................................................................... Switch, MLPS w/ TCM ............................................................................................. Wire Harness, Internal ............................................................................................. PUMPS
500A 510A 520A 530A
350
Pump............... ............... ................ ............... ............... ................ ............... ............. Pump Body w/ Gears .............. ............... ............... ................ ............... ................ .... Stator .............. ............... ................ ............... ................ ............... ............... ............. Pump Gears .............. ................ ............... ................ ............... ................ ............... ..
FORD TF-80SC, TF-81SC (AF21, AF40) ILL.
QTY.
YEAR
PART No.
REF. No.
DRUMS & CLUTCH HUBS 552A 554B 556H
Drum, C3 (3-5/Rev).................................................................................................. Drum, C1 (1-2-3-4)................................................................................................... Drum, C2 (4-5-6) ......................................................................................................
1 1 1
05-Up 05-Up 05-Up
39552 39554 39556
N.L. N.L. N.L.
1 1 1 1 1
05-Up 05-Up 05-Up 05-Up 05-Up
39582 39584 39592 39594 39596
35720TFE030 35760TFE050 N.L. N.L. N.L.
1 1 1
05-Up 05-Up 05-Up
39612 39614 39624
N.L. 35707TFE010 N.L.
1 1
05-Up 05-Up
39642 39652
N.L. N.L.
1 1 1 1 1 1 1
05-Up 39715 05-Up 39715B 05-Up 39705AK 05-Up 39710 05-Up 39713 05-Up 39712 05-Up 39730K
PLANETS 582F 584C 592B 594G 596
Planet, Front (3 Gear) .............................................................................................. Planet, Rear (6 Gear)............................................................................................... Ring Gear, Front (w/ Shaft) ...................................................................................... Ring Gear, Rear ....................................................................................................... Ring Gear Flange..................................................................................................... SUN GEARS, SHELLS & SUPPORTS
612F 614C 624
Sun Gear, Front (45T) .............................................................................................. Sun Gear, Rear (27T) .............................................................................................. Drive Flange............................. ............... ................ ............... ............... ................ ... ONE WAY CLUTCHES
N.I. 652H
Roller Clutch Assembly w/ Race .............................................................................. Low Roller Clutch..................................................................................................... DIFFERENTIALS
715D 715D 705 710 713G 712 730
Differential (16 Bolt) (GM) ........................................................................................ Differential (12 Bolt) (Ford) ...................................................................................... Drive Gear Kit .......................................................................................................... Drive Gear................................................................................................................ Drive Gear Support .................................................................................................. Transfer Gear w/ Pinion ........................................................................................... Ring & Pinion ...........................................................................................................
41310TFE250 41310TFE320 35704TFE080 N.L. N.L. N.L. N.L.
VALVE BODIES 740I 740I
Valve Body (Premium) (TF81 / AF21) (8 Solenoid).................................................. Valve Body (Premium) (TF80 / AF40) (8 Solenoid)..................................................
1 1
05-Up 05-Up
P39740-1 P39740-2
N.L. N.L.
CASES & HOUSINGS 750I 760I 766I
Bell Housing............................................................................................................. Case ................ ............... ............... ................ ............... ................ ............... ............. Cover (Ford).............................................................................................................
1 1 1
05-Up 05-Up 05-Up
39750 39760 39766
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
05-Up 39795 05-Up 39907 05-Up 39910 05-Up 39927K 05-Up 39960K 05-Up 39962 05-Up 39964 05-Up 39965 05-Up 39967 05-Up 39972 05-Up 39974 05-Up 39975 05-Up 39977 05-Up 39982 05-Up 39984 05-Up 39985 05-Up 39995 05-Up 39999 05-Up T-35199 05-Up T-89428RK
N.L. N.L. N.L.
I F O R D I
MISCELLANEOUS COMPONENTS 795 907 910 927K 960K 962A 964B 965H 967D 972F 974B 975H 977D 982F 984B 985H 995 999 N.I. N.I.
Drive Support Nut .................................................................................................... Drive Support Lock .................................................................................................. Servo ............... ............... ............... ................ ............... ................ ............... ............. Piston Kit (Accumulator) .......................................................................................... Piston Kit (Bonded) .................................................................................................. Piston, C3 .............. ................ ............... ................ ............... ............... ................ ..... Piston, C1 .............. ................ ............... ................ ............... ............... ................ ..... Piston, C2 Clutch (Bonded) ..................................................................................... Piston, B2................................................................................................................. Return Spring, C3 .................................................................................................... Return Spring, C1 .................................................................................................... Return Spring, C2 .................................................................................................... Return Spring, B2 .................................................................................................... Piston, C3 Balance (Bonded)................................................................................... Piston, C1 Balance (Bonded)................................................................................... Piston, C2 Balance (Bonded)................................................................................... Parking Pawl ............................................................................................................ Oil Tubes .............. ................ ............... ................ ............... ............... ................ ....... Tool, Solenoid Rebuild ............... ............... ............... ................ ............... ................ . Tool, Solenoid Bushing Installer (Bushings 89033-25, 89033-50, 89033-100) ........
1
N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L. N.L.
351
FORD TF-80SC, TF-81SC (AF21, AF40) ILL.
VOL.
QTY.
SONNAX PRODUCTS
YEAR
PAGE ILL.
PART No.
PART NO.
REF. No.
SONNAX NO.
TF-80 TF-80 TF-80 TF-80 TF-80 TF-80 TF-80 TF-80 TF-80 TF-80 TF-80 TF-80 TF-80 TF-80 TF-80 TF-80 TF-80 TF-80
Accumulator Piston & Sleeve Kit (All 5 Locations) (TF-80 Only) ............................. Accumulator Piston Kit (All 5 Locations) .................................................................. B1 Band Control Valve Kit (req T-F-39741-TL22 & T-VB-FIX) ................................. C1 Clutch Control Valve Kit (req T-F-15741-TL25 & T-VB-FIX) ............................... C2 Clutch Control Valve Kit (req T-F-39741-TL5 & T-VB-FIX) ................................. C3 Clutch Control Valve Kit (req T-F-39741-TL5 & T-VB-FIX) ................................. End Plug Kit, O-Ringed (11mm End Plug) ............................................................... End Plug Kit, O-Ringed (9mm End Plug) ................................................................. Main Pressure Regulator & Boost Valve Kit (req T-F-39741-TL & T-VB-FIX) .......... Secondary Regulator Valve Kit (req T-F-39741-TL11 & T-VB-FIX) ............... ........... Solenoid Modulator Valve Kit (2 Locations) (req T-F-39741-TL18 & VB-FIX).......... Spring Adjustment Kit (Incl 4 Spring Adjusters & 6 O-Rings)................................... TCC Control Valve Kit (req T-F-15741-TL29, F-15741-TL29PL & T-VB-FIX) .......... Valve Kit, Boost, Incl. Valve/Sleeve.......................................................................... Valve Kit, Lock-Up, Clutch Control, Incl. Valve/Sleeve............................................. Valve Kit, Relay Control Switch, 3 Spool, O.S., Incl. 1 Valve, End Plug .................. Valve Kit, Relay/Signal 2 Spool O.S. Valves, End Plugs (VB-FIX, F-33741B-TL1) .
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
N.I. 11 10 7 8 9 16 15 3 4 5 17 1 6 2 14 13
S39927AK 39741-42K S39927K 15741-14K S39741H-7KD 39741-22K S39741H-7KA 15741-25K S39741H-7KB 39741-05K S39741H-7KC 39741-08K S39741-6AK 15741-36K S39741-6BK 15741-35K S39741PK 39741-01K S39741PAK 39741-11K S39741LAK 39741-18K S39741-1K 15741-48K S39741C-1K 15741-29K S39741FK 39741-44K S39741C-1 15741-53K S39741RK 15741-50K S39741SK 15741-49K
N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.
12 11 8 9 10 16 15 3 6 4 5 17 1 7 2 14 13
S39927K 15741-14K S39741H-7KD 39741-22K S39741H-7KA 15741-25K S39741H-7KB 39741-05K S39741H-7KC 39741-08K S39741-6AK 15741-36K S39741-6BK 15741-35K S39741PK 39741-01K S39741HK 39741-14K S39741PAK 39741-11K S39741LAK 39741-18K S39741-1K 15741-48K S39741C-1K 15741-29K S39741FK 39741-44K S39741C-1 15741-53K S39741RK 15741-50K S39741SK 15741-49K
TF-81 TF-81 TF-81 TF-81 TF-81 TF-81 TF-81 TF-81 TF-81 TF-81 I TF-81 DTF-81 RTF-81 OTF-81 TF-81 F I TF-81 TF-81 TF-81
352
Accumulator Piston Kit (All 5 Locations) .................................................................. B1 Band Control Valve Kit (req T-F-39741-TL22 & T-VB-FIX) ................................. C1 Clutch Control Valve Kit (req T-F-15741-TL25 & T-VB-FIX) ............................... C2 Clutch Control Valve Kit (req T-F-39741-TL5 & T-VB-FIX) ................................. C3 Clutch Control Valve Kit (req T-F-39741-TL5 & T-VB-FIX) ................................. End Plug Kit, O-Ringed (11mm End Plug) ............................................................... End Plug Kit, O-Ringed (9mm End Plug) ................................................................. Main Pressure Regulator & Boost Valve Kit (req T-F-39741-TL & T-VB-FIX) .......... Secondary Modulator Accumulator Piston Kit (2 Locations) (TF-81 Only)............... Secondary Regulator Valve Kit (req T-F-39741-TL11 & T-VB-FIX) ................ .......... Solenoid Modulator Valve Kit (2 Locations) (req T-F-39741-TL18 & VB-FIX).......... Spring Adjustment Kit (Incl 4 Spring Adjusters & 6 O-Rings) ................................... TCC Control Valve Kit (req T-F-15741-TL29, F-15741-TL29PL & T-VB-FIX) .......... Valve Kit, Boost, Incl. Valve/Sleeve.......................................................................... Valve Kit, Lock-Up, Clutch Control, Incl. Valve/Sleeve............................................. Valve Kit, Relay Control Switch, 3 Spool, O.S., Incl. 1 Valve, End Plug .................. Valve Kit, Relay/Signal 2 Spool O.S. Valves, End Plugs (VB-FIX, F-33741B-TL1) .
FORD THIMBLE SCREENS C4
67-86
A4LD
87-UP
Part # 26014
Governor
Part# 56016
Valve Body Sep Plate
AOD
87-UP
AOD-E
Part # 76014
AXOD AXOD-E
Part # Governor 76016
86-UP 91-UP
AXOD AXOD-E
Part # 86016
Bypass Solenoid
Part # 86017
E4OD
90-UP
E4OD
Part # 36016
Solenoid (2nd Design)
Part # 36018
F4A-EL
90-UP Mazda
Part # 28015A
Solenoid
5R55W/S
Part # 46016A
F4A-EL
Part # 38016
92-UP
Valve Body
86-UP 91-UP
Chain Cover (1-2 Servo)
91-UP
Case
90-UP Ford, Mazda
Separator Plate
C6
Part # 36014
ATX
Part # 66014
5R110W
Part # 16016
G4A-EL
Part # 28015
5R55N
Part # 46016
70-UP
Valve Body
81-UP
Governor (2nd Design)
03-UP
Solenoid Plate
I F O R 87-92 Ford, Mazda D I
Solenoid
99-UP
Solenoid Plate
02-UP
Solenoid Plate
353
FORD Notes
I D R O F I
354
