2005 Threading Full Catalog

Threading Technology Clamping Technology

Welcome to EMUGE 2005. Let our new catalog be your guide on a trip to the very leading edge of thread cutting technology and into the twenty-first century!

C ATA L O G 2 0 0 5

At EMUGE we are dedicated to exhaustive research and development, product manufacturing excellence, and unsurpassed customer service. We have introduced more new and innovative products recently than

• Thread Cutting Technology

ever before in our history. These,

• Tap Holding Technology

in combination with our standard lines, comprise the most com-

• Clamping Technology

prehensive and technologically advanced thread and cutting tool

• Milling Technology

product line in the world. EMUGE Tools are designed and engineered for use today … and in future. Whether your

EMUGE Corp.

application requirements are

104 Otis Street

general purpose or high tech,

Northborough, MA 01532-2456

we can find the right thread cutting solution for you.

(508) 393-1300 Phone (508) 393-1310 Facsimile

We can recommend the appropriate tool, monitor

(800) 323-3013 Toll Free

initial product tests, provide installation assistance, and offer product support services through-out our

www.emuge.com

relationship with you. That promises to be a very

[email protected]

long time because our customer relationship tend to be a long term. We’re proud of that. We have a slogan —

EMUGE Finds Success In Yours. Let’s work together for that success.

Changes of any kind, or printing errors regarding technical details, do not justify any claims. All pictures are without obligation. Reprinting of text or pictures, or extracts thereof, is not allowed without our prior permission.

I

Catalog 2005 · Contents

Page

J J J J

Tap Finder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII - XIV Standard Cutting Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV Conversion of American Units into SI Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVI Inch Taps • UN-Coarse Threads

ANSI Length / ANSI Shank . . . . . . . . . . . . . . . . . . 2 - 5 DIN Length / ANSI Shank . . . . . . . . . . . . . . . . . 6 - 18

• UN-Fine Threads

ANSI Length / ANSI Shank . . . . . . . . . . . . . . . . 20 - 23 DIN Length / ANSI Shank . . . . . . . . . . . . . . . . 24 - 36

• UN-Extra Fine Threads

DIN Length / DIN Shank . . . . . . . . . . . . . . . . . 38 - 39

• UN-8 Threads

DIN Length / ANSI Shank . . . . . . . . . . . . . . . . 40 - 42

• STI-UN-Coarse Threads


• STI-UN-Fine Threads


• Self-Lock-UN-Coarse Threads

DIN Length / ANSI Shank . . . . . . . . . . . . . . . . . . . . 48

J Metric Taps • Metric Coarse Threads

ANSI Length / ANSI Shank . . . . . . . . . . . . . . . . 50 - 53 DIN Length / DIN Shank . . . . . . . . . . . . . . . . . 54 - 82

• Metric Fine Threads

ANSI Length / ANSI Shank . . . . . . . . . . . . . . . . 84 - 87 DIN Length / DIN Shank . . . . . . . . . . . . . . . . 88 - 105

• STI-Metric Coarse Threads

DIN Length / DIN Shank . . . . . . . . . . . . . . . 108 - 109

• Self-Lock Metric Coarse Threads

DIN Length / DIN Shank . . . . . . . . . . . . . . . . . . . . 110

J Straight Pipe Taps • NPS and NPSM Threads


• NPSF Threads


• BSPP Threads


• Whitworth Pipe Threads


J Taper Pipe Taps

II

• NPT Threads

ANSI Length / ANSI Shank . . . . . . . . . . . . . . . . . . . 126 Extra Length/ ANSI Shank . . . . . . . . . . . . . . . . . . . 128

• NPTF Threads

ANSI Length / ANSI Shank . . . . . . . . . . . . . . 130 - 131 Extra Length/ ANSI Shank . . . . . . . . . . . . . . . . . . . 132

• BSPT Threads


• Hand Taper Reamers 1:16

for Tapered Pipe Threads NPT, NPTF, BSPT . . . . . . . 136


Page

J Tap Accessories • Tapping Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 • Special Shank Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 - 141 • Replacement Clamping Nuts for Special Shank Extensions . . . . . . . . . . . . . . . . . . . . 142

J Technical Information • • • • • • • •

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 - 145 Tolerance Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 - 147 Application Range Description of EMUGE Taps . . . . . . . . . . . . . . . . . . . . . . . . . 148 - 160 Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Standard Values for Core Hole Diameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 - 168 Cutting Speeds for Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Decimal Equivalents for Drill Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Troubleshooting Guide for Tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

J Quick-Change Tap Holders Type KSN (for CNC and other machine tools) • • • • • • • • • • • • • • •

Morse Taper Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trapezoidal Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ACME Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SK Shank · DIN 2080 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SK Shank · ANSI B5.18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VDI Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylindrical Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weldon Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HSK Shank · DIN 69893 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HSK Shank · DIN 69893 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SK Shank · DIN 69871 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SK Shank · ANSI B5.50 Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAT Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BT Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ABS Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

176 177 178 179 180 181 182 183 184 185 186 187 188 189 190

J Quick-Change Tap Holders Type KSN/IKZZ/MMS • • • • •

Trapezoidal Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ACME Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylindrical Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weldon Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HSK Shank · DIN 69893 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

192 193 194 195 196

J Quick-Change Tap Holders Type KSN/IKZ/MMS • HSK Shank · DIN 69893 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 • Quick-change Adapters Type EM/IKZ/MMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

III


Page

J Quick-Change Tap Holders Type KSN/HD · 700 psi • • • • • • • • •

Trapezoidal Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ACME Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VDI Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylindrical Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weldon Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HSK Shank · DIN 69893 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HSK Shank · DIN 69893 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SK Shank · DIN 69871 AD or B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ABS Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

202 203 204 205 206 207 208 209 210

J Quick-Change Tap Holders Type KSN/Synchro • • • •

SK Shank · DIN 69871 AD or B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylindrical Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weldon Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HSK Shank · DIN 69893 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

212 213 214 215

J Quick-Change Tap Holders Type KSN/Softsynchro • • • •

Cylindrical Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weldon Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HSK Shank · DIN 69893 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Minimum Quantity Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

218 219 220 221

J Quick-Change Tap Holders Type SFM (for multi-spindle set ups) • Morse Taper Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 • Trapezoidal Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 • ACME Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

J Quick-Change Tap Holders Type SFM-NP • Trapezoidal Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 • ACME Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

J Quick-Change Tap Holders Type SFM-L • Morse Taper Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 • Trapezoidal Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 • ACME Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

J Quick-Change Tap Holders Type SFM-L-DZ • Morse Taper Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 • Trapezoidal Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 • ACME Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

J Tapping Attachments (self-reversing high speed tap holders) • Type GRN-NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 • Type SWITCH-MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 - 254

IV


Page

J Tapping Attachments (for large diameter tapping) • • • •

Type HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type HF Accessory Shanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quick-Change Adapters Type HE2 for Tapping Attachments Type HF20 . . . . . . . . . . . Quick-Change Adapters Type HE3 for Tapping Attachments Type HF30 . . . . . . . . . . .

257 258 259 260

J powRgrip® Type PGR • Quick-Change Tap Holders Type KSN/Softsynchro/PGR · HSK Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . · Cylindrical Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Quick-Change Adapters Type EM/PGR/IKZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Collets Type PGR-GB Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Collets Type PGR-GB Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Quick-Change Tap Holders Type KSN/Synchro/PGR · SK Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . · BT Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . · HSK Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Collets Type PGR Metric/Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Machine Type PGU 6100 E / PGU 6100 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Adapters Type PGR-APG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Machine Type PGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Pre-adjustment Tools Type PGR-VEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Taper Cleaners Type PGR-TKC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

264 265 266 267 268 269 270 271 272 273 273 273 274 274

J Quick-Change Adapters Type EM • • • • • • • • • • • • •

Shank Diameters and Square Sizes of Taps · DIN/ANSI . . . . . . . . . . . . . . . . . . . . . . . . 277 Type EM/DIN · Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278 Type EM/Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279 Type EM/IKZ/DIN · Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 Type EM/IKZ/Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281 Type EM-U/DIN · Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282 Type EM-U/Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283 Type EM-U/IKZ/DIN · Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284 Type EM-U/IKZ/Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 Type EM-Z/ER/IKZ · Metric/Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286 Type EM-R · Metric/Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 Torque Adjusting Tools · Metric/Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 - 290 Torque Reference Values for Tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291

J Tap Holder Accessories • • • • • • • • • •

Adapter Shanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coolant Tubes and Wrenches · for Shanks acc. DIN 69893 A . . . . . . . . . . . . . . . . . . . . Type ER-(GB) Collets · Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type ER-(GB) Collets · Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extensions Type VL-ER · Metric/Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type ET-1-PCM Collets · Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type ET-1-PCM Collets · Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type HiQ/ERC Sealing High Power Nuts · Metric/Inch . . . . . . . . . . . . . . . . . . . . . . . . . Clamping Nuts and Sealing Disks · Metric/Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly Instruction for Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

294 295 296 297 298 299 300 301 302 303

V


Page

J Solid Carbide Thread Mills Type GF • • • • • • •

UN Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 - 311 Metric Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312 - 314 Whitworth Pipe Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 - 316 NPT Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317 - 318 NPTF Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319 - 320 NPSF and NPSI Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321 BSPT Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322

J Solid Carbide Thread Mills with Chamfer Type GSF • • • • •

UN-Coarse Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UN-Fine Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Metric Coarse Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Metric Fine Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Whitworth Pipe Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

324 - 327 328 - 330 331 - 333 334 - 335 336 - 337

J Solid Carbide Thrillers Type BGF • • • • •

UN-Coarse Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UN-Fine Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Metric Coarse Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Metric Fine Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Metric Coarse Threads for Wire Thread Inserts . . . . . . . . . . . . . . . . . . . . . . . . .

340 - 342 343 - 344 345 - 350 351 - 352 353 - 354

J Solid Carbide Circular Thrillers Type ZBGF • UN-Coarse Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356 - 357 • UN-Fine Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358 - 359 • Metric Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360 - 362

J Circular Thread Mills Type WSP • • • •

Thread Mills with Standard Inserts 15 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exchangeable Carbide Thread Inserts 15 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thread Mills with Long Inserts 26 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exchangeable Carbide Thread Inserts 26 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

364 365 366 367

J Circular Thread Milling Bodies for Large Thread Sizes Type Gigant-ic (Threads-All) • • • •

Cylindrical Shank · DIN 1835 B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370 SK Shank · DIN 69871 AD or B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371 Carbide 4-tooth Indexable Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370 - 371 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

J Chucks for Thread Mills • SK Shank · DIN 69871 AD or B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374 • BT Shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375

J Counterbore and Stepped Bore Systems for Free Combination • Type “MoSys” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376 - 378

VI


Page

Fold-out Page

J Technical Information Thread Milling • Programming Examples for Practical Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379 • Tool Description and Programming Instruction · Thread Mills Type GF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380 - 381 · Thread Mills Type GF Tapered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382 - 383 · Thread Mills with Chamfer Type GSF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384 - 385 · Thrillers Type BGF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386 - 387 · Circular Thrillers Type ZBGF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388 - 389 · Circular Thread Mills Type WSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390 - 391 · Circular Thread Mills Type EP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392 - 393 • Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394 • Standard Values for the Cutting Speed and Feed . . . . . . . . . . . . . . . . . . . . . . . 395 - 396

This fold-out page is intended to be a guide to the diverse application ranges, organized according to material groups. The materials have been marked with numbers 1-9. Please check the tap column for the corresponding number to find the most suitable tool.

J General Information • • • • • • • • •

Workpiece Clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398 - 400 FRANKEN Milling Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401 Special Tap Application Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402 Test-A-Tap Application Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403 Clamping System Application Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 Test-A-Holder Application Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405 Test-A-Thread Mill Application Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406 Test-A-Tool Mill Application Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407 Terms & Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408

VII

Standard Taps 1-2-3 Tap Finder

Please note: The taps shown in this Tap Finder are only Basic Tap Types. Further executions see pages following the basic tap types. How To Use:

Chamfer Tap Type

1. Select Material Group and approximate Hardness Range. 2. Scan horizontally to the right until you locate a Dot or Diamond (• / ◆ ) for the specific hole type. 3. Now scan vertically to locate the Tap Type required and the page on which further information about that tap can be found. 4. For the selection of the correct Cutting Speed, please see also page XV! = Standard Taps and Tapered Taps (Pages VIII - XII)

= Cold-Forming Taps (Pages XII - XIII)

= Taps for High-Speed Thread Cutting (Page XIII)

= Synchro Taps (Page XIII)

= Taps for Lubricant-Free Thread Cutting (Page XIV)

= Carbide Taps (Page XIV)

= Preferred Suitable Tap

= Suitable Tap

Material Group

Hardness-Range HRC

1 1.1 1.2 1.3 1.4 1.5

1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 2 2.1 2.2 2.3 2.4 2.5 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4 4.1 4.2 4.3 5 5.1 5.2 5.3 5.4 6 6.1 6.2 7 7.1 7.2 8 8.1 8.2 8.3 9 9.1 9.2

Steel materials Cold-extrusion steels Magnetic soft iron Free cutting steels, General construction steels Free cutting steels, Construction steels, Alloyed steels, Steel castings Chrome Alloy Steel, Heat-treatable steels, Nitriding steels, Cold work steels Heat-treatable steels, Nitriding steels, Hot work steels, Hardened steels up to 44 HRC Hardened steels Hardened steels Hardened steels Hardened steels Corrosion-proof steels, Acid-proof steels, Heat-resistant steels Corr.-/Acid-proof steels, Heat-resist. steels Corr.-/Acid-proof steels, Heat-resist. steels Special steel materials Cast materials Cast iron Cast iron with nodular graphite Cast iron with vermicular graphite Malleable cast iron Hard castings up to 400 BHN Copper, Copper alloys, Bronze, Brass Pure copper and low alloyed copper Copper-zinc alloys (brass, long-chipping) Copper-zinc alloys (brass, short-chipping) Copper-alum. alloys (alubronze, long-ch.) Copper-tin alloys (bronze, long-chipping) Copper-tin alloys (bronze, short-chipping) Special copper alloys, up to Q18 Special copper alloys, over Q18 Nickel/Cobalt alloys Nickel/Cobalt alloys heat-resistant Nickel/Cobalt alloys high-heat resistant Nickel/Cobalt alloys high-heat resistant Aluminium alloys Aluminium wrought alloys Aluminium cast alloys ≤ 5% Si Aluminium cast alloys > 5% Si - ≤ 12% Si Aluminium cast alloys > 12% Si Magnesium alloys Magnesium wrought alloys Magnesium cast alloys Titanium, Titanium alloys Pure titanium, Titanium alloys Titanium alloys Synthetics Duroplastics (short-chipping) Thermoplastics (long-chipping) Fibre-reinforced synthetics Materials for special applications Graphite Tungsten-copper alloys

= Preferred Multi Spindle Applications N/mm2

≤ 120

≤ 400

1008 / 1010 1008 / 1010 / 12L14 / A36 11L17, 1140, 12L15 1018, 1060, 4130, 4140, 41L30, 41L45, 86L20, 86L40, 1045 5115, A29, A519, J404 4130, 8030, 4140, 4330 Nitralloy125, 135, 230, EZ, A7 D2, D3, D4, D5, D7 4130, 8030, 4140, 4330 H10, H11, H14, H21, H22, H46 4130, 4340, 150, 4161, 5160, 8660 4130, 4340, 150, 4161, H13, H10 52100, M-50, 4340, D5ac, H11 M1-M47, 52100 M1-M47 303, 304, 316, 316L, 416, 420 303, 304, 316, 316L, 416, 420 303, 304, 316, 316L, 416 ,420 410, 420, Cf8m,17-4ph 347, 420, 440, 15-5PH, 17-4PH Ferro-TiC, Hardox 500

≤ 180

≤ 600

≤ 25

≤ 250

≤ 850

≤ 35

≤ 320

≤ 1100

≤ 44

≤ 410

≤ 1400

> 44 - 55 > 55 - 60 > 60 - 63 > 63 - 66 ≤ 25

≤ 250

≤ 850

≤ 35 ≤ 44

≤ 320 ≤ 410

≤ 1100 ≤ 1400

< 280 ≤ 1000

ASTM A48, SAE J431c grade, 1800 ASTM A48 class 20, 30, 35, 40 SAE J431c grade G3000

≤ 150

≤ 25 25 - 44 > 44

≤ 250 250 - 410 > 410

≤ 27 27 - 39

≤ 270 270 - 370

Speed SFM Uncoated/ Surface-Treated

Hard Surface Coating

15 - 80

50 - 150

15 - 80

50 - 150

15 - 65

50 - 150

5 - 35

15 - 80

5 - 15

5 - 35

— — — —

— — — —

5 - 35

15 - 65

5 - 25 5 - 15 5 - 15

15 - 50 15 - 35 15 - 15

35 - 65

35 - 100

15 - 65

35 - 80

15 - 50 35 - 65 —

35 - 80 35 - 100 — 15 - 100 65 - 195 —

5 - 35

15 - 80

> 38 HRC use only carbide taps

15 - 65 5 - 15 —

60 - 100 5 - 35 5 - 15

5 - 35 5 - 15 —

15 - 65 5 - 15 —

35 - 65 35 - 65 35 - 65 —

50 - 130 50 - 130 50 - 130 35 - 100

— —

65 - 330 65 - 330

Commercially pure C-1, C-2 6Al4V Bakelite PVC Phenolic

C/2-3

B/4-5

B/4-5

B/appr. 3

B/4-5

B/4-5

B/4-5

Rekord A-Z TICN

Rekord B

Rekord B NE2

Rekord B-AL

MULTI Rekord B NT2

Rekord B-VA

Rekord B CRN

2 20

6 24

7 25 39

2, 7 20, 25

8 26

114 115 116, 117 118, 120

15 - 65 35 - 130 35 - 130

≤ 900 900 - 1250

C/2-3

Rekord A-H TICN

40 44, 45 46, 47

54, 59

59

50, 58, 80 84, 92

50 84

58

60 92

48 55, 62, 80 88, 94

63

63

62 94

108

99% pure 320, 360

2014, 2117, 5050, 6061, 7004 201, 213, 295, 435.2, 511.0 319, 333, 356, 343, 369, 380 390, 393, 413

C/2-3

Rekord A-H TIN

54, 58 88, 91

≤ 500

Hastelloy B, C, C-276 Inconell 718, Rene 100 Inconell 718, Haynes 25

C/2-3

Rekord A-H

40

ASTM A47 grades 32510, 35018

≤ 850 850 - 1400 > 1400

C/2-3

Rekord A-GAL

38

≤ 700

< 400

C/2-3

Rekord A-MS

2, 6 20, 24

Material-Example

BHN

< 280

UNC UNF UNEF UN-8 STI-UNC STI-UNF LK-UNC M MF STI-M LK-M NPS/NPSM NPSF BSPP (Rp) G NPT NPTF BSPT (Rc)

C/2-3

Rekord A

5 - 25

15 - 50

5 - 15

15 - 35

15 - 80 — —

50 - 150 — —

35 - 65

—

—

—

VIII

118

120

Through and Blind Holes

118, 121

50, 55, 63, 80 84, 94 108 110

121

Through Holes

50, 64

B/4-5

B/4-5

B/4-5

B/appr. 3

D/4-5

D/4-5

D/4-5

D/4-5

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

Rekord B TIN

Rekord B-VA TICN

Rekord B-Z TIN

Rekord B-AERO

Rekord C

Rekord C-TI

Rekord C-TI TICN

Rekord C-NI TICN

Rekord D

Rekord DF

Rekord D-GAL

Rekord D-GAL TIN

Rekord D-VA

Rekord D-VA CRN

Rekord D TIN

3, 8, 9 21, 26

8 26

9 27

9 27

3, 10 21, 28

10 28

10 28

11 29 39

11 29

11 29

64 95

64

65

65

66

51, 55, 66, 80 85, 89, 96

51, 67

51, 67 85, 96

40

50, 64 84, 95

65 95

121

55, 66 89, 96

69

51, 68 85

51 85

121

Through Holes

118, 121

Blind Holes

IX

Standard Taps

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

Rekord DF-VA

Rekord DF TIN

Rekord D-VA TICN

Rekord D-Z TIN

Rekord D-TI

Rekord D-TI TICN

Rekord DF-NI TICN

Enorm

Enorm X

Enorm X NE

Enorm AL

Enorm W

Enorm W NE2

11 29

12 30

3, 11 21, 29

11 29

12 30

13 31 39

67

69

56, 70, 80 98

71

71

71

40 44, 45 46, 47 69

69

67

68 97

67

72 109

122



15 - 80

50 - 150

15 - 80

50 - 150

15 - 65

50 - 150

5 - 35

15 - 80

5 - 15

5 - 35 — — — —

— — — — 5 - 35

15 - 65

5 - 25 5 - 15 5 - 15

15 - 50 15 - 35 15 - 15

35 - 65

35 - 100

15 - 65

35 - 80

15 - 50 35 - 65 —

35 - 80 35 - 100 —

15 - 65 35 - 130 35 - 130

15 - 100 65 - 195 —

5 - 35

15 - 80

15 - 65 5 - 15 —

60 - 100 5 - 35 5 - 15

5 - 35 5 - 15 —

15 - 65 5 - 15 —

35 - 65 35 - 65 35 - 65 —

50 - 130 50 - 130 50 - 130 35 - 100

— —

65 - 330 65 - 330

5 - 25

15 - 50

5 - 15

15 - 35

15 - 80 — —

50 - 150 — —

35 - 65

— —

—

X

Blind Holes

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

Enorm W-AL

MULTIEnorm NE2

Enorm VA

Enorm VA NE2

Enorm X-VA

Enorm

Enorm Z

Enorm Z CRN

Enorm Z TIN

Enorm Z TICN

Enorm Z GLT-1

Enorm Z50

Robust X-VA

Robust X-VA TIN

4, 13 22, 31

4, 14 22, 32

14 32

5, 14 23, 32

14 32

15 33

41

41 44, 45 46, 47 48 56, 72 99 109 110 114 115 117 122

41

41

52, 72 99

73

71 99

70 98

52, 71, 81 86, 98

122

71 98

TIN

71

52, 72 86, 99

122

Blind Holes

52, 73

18 36 42

73

74 100

82 104

82 104

124

124

114 115 122


XI

Tapered Taps

Cold-Forming Taps

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

Rekord KEG-A

Rekord KEG-A TIN

Rekord KEG-A-VA AZ

Rekord KEG-A-VA AZ-TIN

Rekord KEG-D-VA

Rekord KEG-D-VA TIN

Rekord KEG-D-VA TICN

GFU Druck-S

GFU Druck-S CR

GFU Druck-S CRN

GFU Druck-S TIN

5, 16 23, 34

5, 16 23, 34

53

53, 76 87, 102

16 34

53, 76 87, 102

76

110

123 126, 128 130, 132 134


Hard Surface Coating 5 - 35

—

126, 128 130, 132

130, 132

130, 132


126, 128 130

126, 128 131

Blind Holes

126 131



—

35 - 165

5 - 25

5 - 35

—

35 - 165

5 - 20

5 - 25

15 - 80

35 - 100

3 - 15

5 - 25

—

15 - 65

3 - 15

5 - 25

—

5 - 35

— — — —

— — — —

— — — —

— — — —

3 - 15

5 - 25

—

15 - 65

3 - 15 3 - 15 —

5 - 25 5 - 25 —

— — —

15 - 50 5 - 35 —

5 - 35

15 - 50

—

—

5 - 25

5 - 35

—

—

5 - 35 5 - 35 —

15 - 50 15 - 50 —

— — —

— — —

3 - 15 5 - 25 5 - 35

5 - 25 5 - 35 —

15 - 80 15 - 80 —

35 - 165 35 - 165 —

3 - 15

5 - 25

—

15 - 65

3 - 15 — —

5 - 25 — —

— — —

— — —

— — —

15 - 65 5 - 35 —

15 - 80 — — —

35 - 165 35 - 165 35 - 165 —

— — —

— — —

— 5 - 35 5 - 35 5 - 35

— — — — — —

— —

— —

— —

—

—

—

15 - 50

—

—

—

5 - 35

5 - 50 — —

5 - 35 — —

— — —

— — —

—

—

—

—

—

—

—

—

XII

Through and

Full-Speed Taps

Synchro Taps

C/2-3

C/2-3

C/2-3

C/2-3

B/4-5

C/2-3

E/1.5-2

C/2-3

C/2-3

GFU Druck-S TICN

GFU Druck-PM TIN

GFU Druck-Z TIN-T1

Rekord A-S TICN

Rekord B-SPEED TIN

Rekord D-S TIN

Rekord AERO-S/E TIN

Enorm S CRN

Enorm S TIN

17 35

7 25

9 27

12 30

15 33

15 33

9 27

15 33

78 103

61 93

65 95

68 97

75

75 100

65

75

17 35

53, 76 87

77 103

Blind Holes

Speed SFM

Thr+Bl. Through Holes Holes

69 97

Blind Holes

B/4-5

C/2-3

Rekord Enorm B-SYNCHRO SYNCHRO IKZN-TIN-T1 IKZ-TIN-T1

Speed SFM

130 - 330

50 - 150

130 - 260

50 - 150

100 - 195

50 - 150

65 - 130

15 - 80

—

5 - 35

— — — —

— — — —

35 - 80

15 - 65

35 - 65 — —

15 - 50 15 - 35 —

65 - 195

—

65 - 130

35 - 80

65 - 130 65 - 130 —

35 - 80 35 - 100 —

65 - 130 130 - 330 130 - 330

15 - 100 65 - 195 —

—

15 - 80

100 - 195 — —

— — —

— — —

— — —

65 - 260 65 - 195 65 - 195 65 - 130

— 50 - 130 50 - 130 35 - 100

65 - 330 65 - 330

— —

—

—

—

—

— — —

— — —

—

—

—

—

Through Blind Holes Holes

XIII

Öko Taps

Carbide Taps

Speed SFM

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

C/2-3

Rekord A-ÖKO TICN

Rekord A-ÖKO TIALN-T4

Rekord B-ÖKO TIN

Rekord D-ÖKO TIN

Enorm ÖKO TIN

Enorm ÖKO TICN

Enorm ÖKO50 TIN

7 25

7 25

10 28

13 31

61 93

61 93

65

69 97

75 100

75 100

75 101


Through Holes

Blind Holes

Carbide ColdForming Taps

C/2-3 (D/4-5)

C/2-3

C/2-3

C/2-3

C/2-3

VHM-Rekord HM-Rekord HM-Rekord HM-Rekord A-HCUT A-H-IKZ A-FK D-VA-IKZ TICN

Speed SFM

57 90

59 92

119

120

59


HM-GFU Druck-S OLN-IKZ

66 96

Blind Holes

78 102

Speed SFM

15 - 80

—

—

15 - 80

—

—

15 - 80

—

—

5 - 35

—

50 - 130

—

15 - 35

35 - 80

— — — —

5 - 15 5 - 10 5- 7 —

— — — —

5 - 35

—

—

5 - 25 — —

— — —

35 - 80 5 - 35 —

15 - 65

65 - 260

—

15 - 65

65 - 195

—

15 - 65 15 - 65 —

65 - 195 65 - 195 15 - 35

— — —

— 35 - 130 35 - 130

— — 130 - 330

— — —

—

—

—

15 - 65 — —

65 - 330 5 - 35 5 - 35

— — —

— — —

— — —

— — —

— — — —

— 50 - 130 50 - 130 50 - 130

— 65 - 195 65 - 195 —

— —

— —

— —

—

—

—

—

—

—

— — —

130 - 330 — 15 - 100

— — —

—

65 - 260

—

—

5 - 15

—

XIV

Thr+Bl. Holes

Standard Cutting Speeds

For Thread Cutting and Cold-Forming of Threads in Relation to the Workpiece Material Please note: • The speed values in bold print are maximum values. • The choice of a specific cutting speed within a recommended speed range depends mostly on the following conditions: material, thread system, quality and depth of the drilled hole, surface treatment or coating, coolant-lubricant, type of machine tool used. • The smaller the percentage of alloying components, and the smaller the tensile strength of the material, the higher are the possible cutting speeds. This priciple can also be used vice-versa. • If you use poor emulsions without EP additives, or the lubrication quality of your coolant-lubricant is poor, start from the lower speeds in the indicated speed range.

Lower Cutting Speed Limit stronger

influence

Stable workpiece clamping

Synchronous spindle Lead screw CNC control

Unstable workpiece clamping

Free cut Inaccurate pitch control Hydraulic/air drive

Large thread diameter

Fine pitch Coarse pitch

Thread depth ≤ 1.5xD

Low percentage of alloying components High percentage of alloying components

Thread depth ≥ 1.5xD

Low tensile strength (of material) High tensile strength (of material)

Decreasing Cutting Speed

Bad lubrication

Increasing Cutting Speed

Good lubrication

Upper Cutting Speed Limit

Small thread diameter

• In the cold-forming of threads, it is essential to provide good lubrication because of high friction forces. As the lubrication quality of a coolant-lubricant is often unknown we recommend starting from the lower cutting speed in such cases.

less strong

XV

Conversion of American Units into SI Units

SI units into American units

American units into SI units Length 1 inch (in)

= 25.4 mm

= 2.54 cm

1 millimeter (mm)

= 0.03937 in

1 foot (ft)

= 12 in

= 0.3048 m

1 centimeter (cm)

= 10 mm

1 yard (yd)

= 3 ft

= 0.9144 m

1 meter (m)

= 100 cm = 3.2808 ft = 1.0936 yd

= 0.3937 in

1 statute mile

= 1760 yd

= 1.60934 km

1 kilometer (km)

= 1000 m

= 0.62137 statute mile

Area 1 in2

= 645.16 mm2

= 6.4516 cm2

1 mm2

1 ft2

= 144 in2

= 0.0929 m2

1 cm2

1

yd2

=9

ft2

= 0.8361

1 mile2

m2

= 100 mm2

m2

= 10000

1 km2

= 106 m2

1

= 2.590 km2

= 0.00155 in2

cm2

= 0.155 in2 = 10.7642 ft2 = 1.196 yd2 = 0.3861 mile2

Volume 1

in3

= 16387.064

mm3

= 16.387

cm3

1 mm3

= 0.000061 in3

1 ft3

= 1728 in3

= 0.0283 m3

1 cm3

= 1000 mm3

1 yd3

= 27 ft3

= 0.765 m3

1 m3

= 106 cm3 = 35.3146 ft3 = 1.3080 yd3

= 0.946 l

1 Liter (l)

= 1 dm3 = 0.2642 gal / US = 2.11 US pt

= 3.784 l

1l

= 1.761 UK pt

1/4

1 Quart / US

=

gal

1 gallon (gal) / US

= 4 quarts

1 gallon (gal) / UK

= 0.0610 in3

= 4.546 l

1 US pint (pt)

= 0.8327 UK pt

= 0.473 l

1 UK pt

= 1.201 US pt

= 0.568 l

1 barrel / US (Oil)

= 42 gal

= 158.98 l

1 barrel / UK

= 36 gal

= 163.66 l

Weight 1 ounce (oz)

= 16 drams

= 28.35 g

1 gram (g)

1 pound (lb)

= 16 oz

= 453.592 g

1 kilogram (kg)

= 1000 g

= 0.03527 oz = 2.20462 lb

1 short ton / US

= 0.907 t

1 ton (t)

= 1000 kg

= 1.1025 short tons / US

1 long ton / UK

= 1.016 t

1 ton (t)

= 1000 kg

= 0.984 long tons / UK

Force 1 pound force (lbf)

= 4.448 N

1 Newton (N)

= 0.2248 lbf

Pressure/Tensile strength 1 lbf/ft2 1 lbf/in2 1 psi (pound-force per sq.in)

= 47.8803 Pa = 6.89476 kPa =

1 psi

lbwt/in2

= 6.895 · 10-3 N/mm2 = 6.895 ·

10-3

N/mm2

1 Pascal (Pa)

= 106 N/mm2

= 0.02089 lbf/ft2

1 N/mm2

= 0.1 bar

= 145 psi

1 bar

= 10

N/mm2

= 14.5 psi

= 6.895 · 10-2 bar

Power 1 foot-pounds per second (ft lb/s)

= 1.356 W

1 Watt (W)

= 1 J/s = 1 Nm/s

= 0.7376 ft lb/s

= 1 Nm

= 0.7376 ft lb

Energy/Torque 1 foot pound-force (ft·lbf)

= 1.356 J

1 Joule (J)

Cutting speed 1 feet per minute (sfm)

= 0.3048 m/min

1 m/min

= 3.2808 sfm

Temperature in degree Fahrenheit (°F)

XVI

= 9/5 Temp.[°C]+32

in degree Celsius (°C)

= (Temp.[°F]-32) · 5/9

UNC Machine Taps · Roll Form Taps

UNC

• UN-Coarse Threads

1

UNC

Machine Taps · UN-Coarse Threads

HSS Extra

ANSI Length · ANSI Shank

Reinforced Shank (No.4 - 3/8) l1 l3

Ø d2

Ø d1

l2

Reduced Shank (7/16 - 3/4) l1

Ø d1

Ø d2

l2

Hole Shapes

Ø d2

➢

➢

➢

Surface Treatment

❏

●

❏

❏

❏

2B C/2-3 AU 433 AU 100501 Rekord A-H

2B C/2-3 AU 755 AU 109101 Rekord A-H TICN

2B B/4-5 AU 462 AU 203000 Rekord B-VA


Oversize B/4-5 AU 466 AU 203044 Rekord B-VA

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.110 0.0890 5003 0.110 0.1015 5004 0.110 0.1110 5005 0.131 0.1360 5006 0.152 0.1520 5007 0.191 0.2040 5009 0.238 0.2610 5010 0.286 0.3160 5011 0.242 0.3680 5012 0.275 0.4219 5013 0.322 0.4844 5014 0.360 0.5313 5015 0.442 0.6563 5016 1

1.88 1.94 2.00 2.13 2.38 2.50 2.72 2.94 3.16 3.38 3.59 3.81 4.25

0.433 0.433 0.472 0.512 0.591 0.669 0.787 0.866 0.866 0.984 1.024 1.063 1.181

0.709 0.709 0.748 0.827 0.945 1.142 1.299 1.378 –– –– –– –– ––

0.141 0.141 0.141 0.168 0.194 0.255 0.318 0.381 0.323 0.367 0.429 0.480 0.590

● ● ● ● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3 3 3 3 3 4

● ● ● ● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3 3 3 3 3 4

● ● ● ● ● ● ● ● ● ● ● ● ●

2 3 3 3 3 3 3 3 3 3 3 3 3

1) ● (+.0035) ● (+.0050)

●

3 3 3 3 3

● (+.0050)

3 3 3 3 3 3

●

3

● (+.0050)

3

● ● ● ●

1)

2

Flutes

inch l3

➢

Flutes

l2

➢

Flutes

Nominal T.P.I. Size l1 d1 40 1 7/8 No. 4 40 1 15/16 No. 5 32 2 No. 6 32 2 1/8 No. 8 24 2 3/8 No. 10 1/4 20 2 1/2 5/16 18 2 23/32 3/8 16 2 15/16 7/16 14 3 5/32 1/2 13 3 3/8 9/16 12 3 19/32 5/8 11 3 13/16 3/4 10 4 1/4

Special Characteristics

Flutes

UNC

Flutes

60° P

● (+.0050) ● (+.0050) ● (+.0050)

EDP Tool Identification = AU 203043

Ordering example: AU100501.5003, No.4-40 UNC-2B, Rekord A-H

UNC Machine Taps · UN-Coarse Threads

HSS Extra ANSI Length · ANSI Shank

Chamfer

lA

Form C = 2-3 Thr.

lA

Form B and D = 4-5 Thr.

Symbols

●

❏

❏

❏

❏

2B B/4-5 AU 460 AU 201400 Rekord B TIN

2B D/4-5 AU 480 AU 306001 Rekord C-TI


2B C/2-3 AU 512 AU 456001 Rekord D-TI


● ● ● ● ● ● ● ● ● ● ● ● ●

●

In stock

2 3 3 3 3 3 3 3 3 3 3 3 3

● ● ● ● ● ● ● ● ● ● ● ● ●

2 2 3 3 3 3 3 3 3 3 3 3 3

● ● ● ● ● ● ● ● ● ●

3 3 3 3 3

● ● ● ● ● ●

●

3

● ●

2 2 3 3 3 3 3 3 3 3 3 3 3

●

Flutes

➢

Flutes

➢

Flutes

➢

Flutes

➢

Flutes

➢

➢ ❏ ● ●

●

3 3 3 3 3

●

3

● ● ●

EDP Dimen. ID 5003 5004 5005 5006 5007 5009 5010 5011 5012 5013 5014 5015 5016

Description

Description

With Special Cutting Geometry NT/NT2 Nitrided TiN Coating TiCN Coating

Nominal Size d1 No. 4 No. 5 No. 6 No. 8 No. 10 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4

T.P.I.

40 40 32 32 24 20 18 16 14 13 12 11 10

3

UNC


HSS Extra



Ø d1

l2 ≈ 10 x P

Ø d2

l2 ≈ 10 x P

l1 l2

l2 ≈ 10 x P

l2 ≈ 10 x P

Reduced Shank (7/16 - 3/4)

l2 ≈ 10 x P

Ø d2

Ø d1

l2

Hole Shapes

Ø d2

➢

Surface Treatment

■

■

■

2B C/2-3 AU 565 AU 503200 Enorm VA NE2


Oversize C/2-3 AU 569 AU 503244 Enorm VA NE2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.110 0.0890 5003 0.110 0.1015 5004 0.110 0.1110 5005 0.131 0.1360 5006 0.152 0.1520 5007 0.191 0.2040 5009 0.238 0.2610 5010 0.286 0.3160 5011 0.242 0.3680 5012 0.275 0.4219 5013 0.322 0.4844 5014 0.360 0.5313 5015 0.442 0.6563 5016 1

1.88 1.94 2.00 2.13 2.38 2.50 2.72 2.94 3.16 3.38 3.59 3.81 4.25

0.433 0.433 0.472 0.512 0.591 0.669 0.787 0.866 0.866 0.984 1.024 1.063 1.181

0.709 0.709 0.748 0.827 0.945 1.142 1.299 1.378 –– –– –– –– ––

0.141 0.141 0.141 0.168 0.194 0.255 0.318 0.381 0.323 0.367 0.429 0.480 0.590

● ● ● ● ● ● ● ● ● ● ● ● ●

2 3 3 3 3 3 3 3 3 3 3 3 3

➢ ❚

2B E/1.5-2 AU 555 AU 513500 Enorm Z/E

3B E/1.5-2 AU 556 AU 513510 Enorm Z/E

● ● ● ● 1) ● (+.0035) ● ● ● ● ●

3 3 3 3 3

● (+.0050) ● (+.0050) ● (+.0050) ● (+.0050) ● (+.0050)

●

3 3 3 3 3 3

● ● ● ● ● ●

● (+.0050)

●

3

●

1)

4

➢ ❚

2 3 3 3 3 3 3 3 4 4 4 4 4

● ● ● ● ●

Flutes

inch l3

➢

Flutes

l2

➢

Flutes

Nominal T.P.I. Size l1 d1 40 1 7/8 No. 4 40 1 15/16 No. 5 32 2 No. 6 32 2 1/8 No. 8 24 2 3/8 No. 10 1/4 20 2 1/2 5/16 18 2 23/32 3/8 16 2 15/16 7/16 14 3 5/32 1/2 13 3 3/8 9/16 12 3 19/32 5/8 11 3 13/16 3/4 10 4 1/4


Flutes

UNC

Flutes

60° P

3 3 3 4 4


Ordering example: AU503200.5003, No.4-40 UNC-2B, Enorm-VA-NE2

UNC Machine Taps/Roll Form Taps · UN-Coarse Threads


Chamfer

lA

l2 ≈ 10 x P

l2 ≈ 10 x P

lA

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

Roll Form Taps:

lA

Form C = 2-3 Thr.

Symbols

●

●

2B E/1.5-2 AU 592 AU 513700 Enorm Z/E TIN


● ● ● ● ● ● ● ● ● ● ● ●

●

In stock

2 3 3 3 3 3 3 3 4 4 4 4 4

● ● ● ● ●

Special core hole diameters are required for the use of roll form taps. Flutes

➢ ❚

Flutes

➢ ❚

●

Description

3 3 3 4 4

Ø D1

0.1000 0.1130 0.1220 0.1490 0.1700 0.2250 0.2850 0.3440 0.4040 0.4600 0.5200 0.5780 0.7030

❖

❖

▲

●

2B C/2-3 AU 691 AU 921700 GFU Druck-S-OLN CRN

2B C/2-3 AU 688 AU 921400 GFU Druck-S-OLN TIN

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

➢ ■ ▲ ● ❖ ❚

EDP Dimen. ID 5003 5004 5005 5006 5007 5009 5010 5011 5012 5013 5014 5015 5016

Description

With Special Cutting Geometry Ne2 Neutralized Cromium Nitrided (CrN) TiN Coating With Oil Grooves Very Short Chamfer

Nominal Size d1 No. 4 No. 5 No. 6 No. 8 No. 10 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4

T.P.I.

40 40 32 32 24 20 18 16 14 13 12 11 10

5

UNC


HSS Extra

DIN Length · ANSI Shank New

Reinforced Shank (No.1 - 3/8)

New

New

Overall length acc. to DIN 371, DIN 376

l1 l3

Ø d2

Ø d1

l2

Reduced Shank (7/16 - 2) l1 l2 ≈ 10 x P

l2 ≈ 10 x P

Ø d2

Ø d1

l2 ≈ 10 x P

l2

Hole Shapes 60° P

6

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.110 0.0595 5000 0.110 0.0700 5001 0.110 0.0820 5002 0.110 0.0890 5003 0.110 0.1015 5004 0.110 0.1110 5005 0.131 0.1360 5006 0.152 0.1520 5007 0.165 0.1770 5008 0.191 0.2040 5009 0.238 0.2610 5010 0.286 0.3160 5011

2B C/2-3 BU 226 BU 100501 Rekord 1A-H

2BX C/2-3 BU 667 BU 109401 Rekord 1A-Z TICN

2BX C/2-3 BU 669 BU 959401 Rekord 1A-Z-IKZ TICN

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.242 0.3680 5012 0.275 0.4219 5013 0.322 0.4844 5014 0.360 0.5313 5015 0.442 0.6563 5016 0.523 0.7656 5017 0.600 0.8750 5018 0.672 0.9843 5019 0.766 1.1094 5020 0.831 1.2205 5021 0.925 1.3386 5022 1.072 1.5551 5023 1.233 1.7812 5024

CU 137 CU 100501 Rekord 2A-H

1

64 56 48 40 40 32 32 24 24 20 18 16

1.772 1.772 1.969 2.205 2.205 2.205 2.480 2.756 3.150 3.150 3.543 3.937

0.354 0.354 0.354 0.433 0.433 0.472 0.512 0.591 0.630 0.669 0.787 0.866

–– –– 0.551 0.709 0.709 0.787 0.827 0.984 1.142 1.181 1.378 1.535

0.141 0.141 0.141 0.141 0.141 0.141 0.168 0.194 0.220 0.255 0.318 0.381

Reduced Shank Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4 2

●

T.P.I. l1

l2

inch l3

Ø d2

3.937 4.331 4.331 4.331 4.921 5.512 6.299 7.087 7.087 7.874 7.874 8.661 9.843

0.866 0.984 1.024 1.063 1.181 1.260 1.417 1.575 1.575 1.969 1.969 2.283 2.559

–– –– –– –– –– –– –– –– –– –– –– –– ––

0.323 0.367 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233 1.430 1.644

● ● ● ● ● ● ● ● ● ● ● ●

1

14 13 12 11 10 9 8 7 7 6 6 5 4 1/2

● ● ● ● ● ● ●

2 3 3 3 3 3 3 3 3 3 3 3

3 3 3 3 4 4 4

●

3 3 3 3 3

● ● ● ● ●

3 3 3

● ●

CU 730 CU 109401 Rekord 2A-Z TICN ● ● ● ● ●

3 3 3 3 4

● 2BX C/2-3 BU 672 BU 219401 Rekord 1A-Z-IKZN TICN

Flutes

Ø d2

●

IKZN

●

3

●

3

●

3 3 3

●

3 3 3

● ●

CU 732 CU 959401 Rekord 2A-Z-IKZ TICN ● ● ● ● ●

3 3 3 3 4

● ●

CU 735 CU 219401 Rekord 2A-Z-IKZN TICN ● ● ● ● ●

Flutes

inch l3

❏

Flutes

l2

Surface Treatment

➢

IKZ

Flutes

l1

➢

Flutes

T.P.I.

➢

Flutes

Nominal Size d1 No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 1/4 5/16 3/8

➢

Flutes

Reinforced Shank


Flutes

UNC

3 3 3 3 4

Ordering example: BU100501.5000, No.1-64 UNC-2B, Rekord 1A-H

UNC Machine Taps · UN-Coarse Threads For lubricant-free thread cutting in a broad range of materials


New


New

New

Resists heat stress without additional wear even at high speeds. • Tap up to 260 SFM • Shorter cycle times • High surface quality in the workpiece • True-to-gauge threads

HSS Extra

Chamfer

lA

Form C = 2-3 Thr.

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

lA

❏

2BX C/2-3 BU 664 BW 159401 Rekord 1A-S-IKZ TICN

2BX C/2-3 BU 666 BW 179401 Rekord 1A-S-IKZN TICN

2BX C/2-3 BU 674 BU 339401 Rekord 1A-ÖKO TICN

2BX C/2-3 BU 676 BU 33B401 Rekord 1A-ÖKO TIALN-T4

2B B/4-5 BU 272 BU 201000 Rekord 1B ● ● ● ● ● ● ●

●

3

●

3

● ●

● ● ● ● ● ● ●

3 3 3 3 4 4 4

●

CU 729 CW 179401 Rekord 2A-S-IKZN TICN ● ● ● ● ● ● ●

3 3 3 3 4 4 4

● ● ●

CU 738 CU 339401 Rekord 2A-ÖKO TICN ● ●

3 3 3

● ● ●

CU 740 CU 33B401 Rekord 2A-ÖKO TIALN-T4

3 3

●

3 4

●

●

3 3 3

Flutes

CU 727 CW 159401 Rekord 2A-S-IKZ TICN

●

3 3 3

Flutes

●

●

Flutes

●

3 3 3

Flutes

●

3 3

● ● ●

CU 192 CU 201000 Rekord 2B ● ● ●

● ●

●

3 4

● ● ● ● ● ● ● ● ● ●

●

In stock

2 2 2 2 3 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3 4 4 4 4 4

3B B/4-5 BU 274 BU 201010 Rekord 1B ● ● ● ● ● ● ● ● ● ● ● ●

CU 194 CU 201010 Rekord 2B ● ● ● ● ● ● ●

2 2 2 2 3 3 3 3 3 3 3 3

Flutes

●

Flutes

●

Flutes

●

Flutes

●

3 3 3 3 3 3 3

2B B/4-5 BU 273 BU 203000 Rekord 1B-VA ● ● ● ● ● ● ● ● ● ● ● ●

CU 193 CU 203000 Rekord 2B-VA ● ● ● ● ● ● ● ● ● ● ● ● ●

IKZ IKZN

Description

With Special Cutting Geometry NT/NT2 Nitrided TiCN Coating TiAlN Coating Axial coolant thru for blind hole applications Axial coolant thru with radial flow into the flutes for thru and blind hole applications

Reinforced Shank Flutes

➢

2 2 2 2 3 3 3 3 3 3 3 3

EDP Dimen. ID 5000 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011


T.P.I.

64 56 48 40 40 32 32 24 24 20 18 16

Reduced Shank Flutes

➢

Flutes

➢

Flutes

IKZN

Flutes

➢

IKZ

Flutes

➢

Form B = 4-5 Thr.

Symbols ➢ ❏ ● ●

Description

3 3 3 3 3 3 3 3 4 4 4 4 4

EDP Dimen. ID 5012 5013 5014 5015 5016 5017 5018 5019 5020 5021 5022 5023 5024

Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4 2

T.P.I.

14 13 12 11 10 9 8 7 7 6 6 5 4 1/2

7

UNC


HSS Extra

DIN Length · ANSI Shank Overall length acc. to DIN 371, DIN 376


Ø d2

Ø d1

l2

Reduced Shank (7/16 - 2) l1

Ø d1

Ø d2

l2

Hole Shapes

1.772 1.772 1.969 2.205 2.205 2.205 2.480 2.756 3.150 3.150 3.543 3.937

0.354 0.354 0.354 0.433 0.433 0.472 0.512 0.591 0.630 0.669 0.787 0.866

–– –– 0.551 0.709 0.709 0.787 0.827 0.984 1.142 1.181 1.378 1.535

0.141 0.141 0.141 0.141 0.141 0.141 0.168 0.194 0.220 0.255 0.318 0.381

8

CU 221 CU 203010 Rekord 2B-VA

T.P.I. l1

l2

inch l3

Ø d2

3.937 4.331 4.331 4.331 4.921 5.512 6.299 7.087 7.087 7.874 7.874 8.661 9.843

0.866 0.984 1.024 1.063 1.181 1.260 1.417 1.575 1.575 1.969 1.969 2.283 2.559

–– –– –– –– –– –– –– –– –– –– –– –– ––

0.323 0.367 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233 1.430 1.644

● ● ● ● ● ● ● ● ● ● ● ●

1

14 13 12 11 10 9 8 7 7 6 6 5 4 1/2

● ● ● ● ● ● ● ● ● ● ● ● ●

2 2 2 2 3 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3 4 4 4 4 4

▲

●

2B B/4-5 BU 319 BU 201700 Rekord 1B CRN


2B B/4-5 BU 290 BU 201400 Rekord 1B TIN

● ● ● ● ● ● ● ●

3

● ●

●

3 3 3

● ●

CU 752 CU 089300 Rekord 2B-VA-IKZN TICN ● ●

3 3

● ● ●

CU 245 CU 201700 Rekord 2B CRN ● ● ●

● ● ● ●

3 3 3 3

● ●

2 2 2 2 3 3 3 3 3 3 3 3

3 3 3 3 3

● ● ● ● ●

CU 249 CU 201710 Rekord 2B CRN ● ● ● ● ● ●

3 3 3 3 3

● ● ● ● ●

CU 217 CU 201400 Rekord 2B TIN

3 3

●

3 3 3 3

●

●

● ● ●

3 3 3 3 3

Flutes

64 56 48 40 40 32 32 24 24 20 18 16



1

▲

Flutes

Ø d2

2B B/4-5 BU 704 BU 089300 Rekord 1B-VA-IKZN TICN

➢

Flutes

inch l3

3B B/4-5 BU 294 BU 203010 Rekord 1B-VA

➢

Flutes

l2


●

➢

Flutes

l1

❏

IKZN

Flutes

T.P.I.

Surface Treatment

➢

Flutes


➢

Flutes

Reinforced Shank


Flutes

UNC

Flutes

60° P

3 3 3 3 3 3

Ordering example: BU203010.5000, No.1-64 UNC-3B, Rekord 1B-VA


HSS Extra

New

Specifically for use on CNC machines with synchronous control and the use of KSN/Softsynchro Tap Holders

New

New

New

New



Chamfer

lA

Form C = 2-3 Thr.

lA

Form B for Alu. = approx. 3 Thr.


l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

lA

Symbols

2

● ●

● ● ● ● ●

CU 247 CU 201410 Rekord 2B TIN ● ●

3 3 3 3 3

Flutes

●

● ● ● ● ●

CU 232 CU 206511 Rekord 2B-AERO

3 3

●

3 3 3 3

●

●

3 3 3 3 3 3 3

Flutes

●

3 3

● ● ● ● ● ●

CU 772 CU 203701 Rekord 2B-Z TIN ● ● ●

● ● ● ●

●

In stock

●

3 3

● ●

2 3 3 3 3 3 4 4

4 4 4 4 4

● ● ● ● ●

3

●

●

3 4 4

●

● ●

CU 774 CU 083701 Rekord 2B-Z-IKZN TIN ● ● ● ● ●

4 4 4 4 4

● ●

CU 780 CW 133701 Rekord 2B-SPEED TIN ● ●

2 3 3 3 3 3 4 4

2BX B/4-5 BU 722 BW 12F001 Rekord 1B-SYNCHRO IKZN-TIN-T1

3

●

3

●

3 4 4

●

3 4 4

● ●

CU 782 CW 203701 Rekord 2B-SPEED IKZN-TIN

4 4

●

4 4

●

●

4 4

● ●

CU 776 CW 12F001 Rekord 2B-SYNCHRO IKZN-TIN-T1 ● ●

●

●

4 4

● ●

Description

With Special Cutting Geometry NT/NT2 Nitrided Cromium Nitrided (CrN) TiN Coating TiCN Coating Axial coolant thru with radial flow into the flutes for thru and blind hole applications

Reinforced Shank

●

● ●

IKZN

Flutes

2BX B/4-5 BU 726 BW 203701 Rekord 1B-SPEED IKZN-TIN

IKZN

●

Flutes

2BX B/4-5 BU 724 BW 133701 Rekord 1B-SPEED TIN

➢ ❏ ▲ ● ●

EDP Dimen. ID 5000 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011


T.P.I.

64 56 48 40 40 32 32 24 24 20 18 16


●

2BX B/4-5 BU 720 BU 083701 Rekord 1B-Z-IKZN TIN

●

Flutes

2BX B/4-5 BU 718 BU 203701 Rekord 1B-Z TIN

➢

IKZN

●

Flutes

3B B/approx. 3 BU 303 BU 206511 Rekord 1B-AERO

➢

Flutes


●

Flutes

●

➢

IKZN

Flutes

❏

Flutes

●

➢

Flutes

➢

Flutes

➢

Flutes

➢

Description

4 4 4 4 4

EDP Dimen. ID 5012 5013 5014 5015 5016 5017 5018 5019 5020 5021 5022 5023 5024

Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4 2

T.P.I.

14 13 12 11 10 9 8 7 7 6 6 5 4 1/2

9

UNC


HSS Extra

For lubricant-free thread cutting in a broad range of materials

DIN Length · ANSI Shank

New


New

New


l1 l3

Ø d2

Ø d1

l2


Ø d1

Ø d2

l2 ≈ 10 x P

l2

Hole Shapes

10

❏

●

●


2BX B/4-5 BU 728 BW 213701 Rekord 1B-ÖKO TIN

2B D/4-5 BU 325 BU 306001 Rekord 1C-TI


3BX D/4-5 BU 337 BU 309611 Rekord 1C-TI TICN

3BX D/4-5 BU 339 BU 30J411 Rekord 1C-NI TICN

64 56 48 40 40 32 32 24 24 20 18 16

1.772 1.772 1.969 2.205 2.205 2.205 2.480 2.756 3.150 3.150 3.543 3.937

0.354 0.354 0.354 0.433 0.433 0.472 0.512 0.591 0.630 0.669 0.787 0.866

–– –– 0.551 0.709 0.709 0.787 0.827 0.984 1.142 1.181 1.378 1.535

0.141 0.141 0.141 0.141 0.141 0.141 0.168 0.194 0.220 0.255 0.318 0.381


CU 784 CW 213701 Rekord 2B-ÖKO TIN

T.P.I. l1

l2

inch l3

Ø d2

3.937 4.331 4.331 4.331 4.921 5.512 6.299 7.087 7.087 7.874 7.874 8.661 9.843

0.866 0.984 1.024 1.063 1.181 1.260 1.417 1.575 1.575 1.969 1.969 2.283 2.559

–– –– –– –– –– –– –– –– –– –– –– –– ––

0.323 0.367 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233 1.430 1.644

1

14 13 12 11 10 9 8 7 7 6 6 5 4 1/2

● ●

2

●

2 2 3 3 3 3 3 3 3

● ●

● ● ● ●

3

● ●

● ● ●

● ●

3 4 4

4 4

● ● ●

CU 256 CU 306001 Rekord 2C-TI ● ● ●

● ●

4 4

● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3 4 4 4 4

● ● ● ● ● ● ● ● ●

CU 258 CU 306011 Rekord 2C-TI ● ● ● ● ● ● ● ● ● ● ● ●

2 2 2 2 2 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3 4 4 4 4

● ● ● ● ● ● ● ●

CU 812 CU 309611 Rekord 2C-TI TICN ● ● ● ● ●

2 2 3 3 3

●

3 3 3

●

3 3 3 3 3

● ● ● ●

● ●

CU 814 CU 30J411 Rekord 2C-NI TICN ● ● ● ● ●

2 2 3 3 3 3 3 3

Flutes

❏

1


●

Flutes

Ø d2

Surface Treatment

Flutes

inch l3

➢

Flutes

l2

➢

Flutes

l1

➢

Flutes

T.P.I.

➢

Flutes


➢

Flutes

Reinforced Shank


Flutes

UNC

Flutes

60° P

3 3 3 3 3

Ordering example: BW213701.5007, No.10-24 UNC-2BX, Rekord 1B-ÖKO-TIN


HSS Extra DIN Length · ANSI Shank New


Chamfer

lA

Form C = 2-3 Thr.

lA

Form D = 4-5 Thr.

Symbols

● ● ● ● ● ● ● ●

CU 323 CU 453000 Rekord 2D-VA ● ● ● ● ● ● ● ● ●

●

In stock

3 3 3 3 3 3 3 3 4

● ● ● ●

❏

●

IKZ

2B C/2-3 BU 419 BU 451400 Rekord 1D TIN

2B C/2-3 BU 397 BU 456001 Rekord 1D-TI


3BX C/2-3 BU 818 BU 459611 Rekord 1D-TI TICN

●

2 2 2 2 2

● ● ● ●

2 2 2 2 2

● ● ● ● ● ●

● ● ● ● ● ●

CU 347 CU 45D100 Rekord 2D-VA CRN ● ● ● ● ●

3 3 3 3 3 3

3 3 3 3 3

● ●

3

● ●

● ● ●

CU 853 CU 979300 Rekord 2D-VA-IKZ TICN ● ●

3 3 3

3 3

● ● ●

CU 349 CU 451400 Rekord 2D TIN ● ● ●

● ● ●

3 3 3

● ●

3 3 3 3 3 3

3 3 3 3 3

● ● ● ● ● ●

CU 319 CU 456001 Rekord 2D-TI ● ● ● ● ● ● ●

2 2 2 2 2 3 3 3 3 3 3 3

3 3 3 3 3 3 3

● ● ● ● ● ● ● ● ● ● ● ●

CU 325 CU 456011 Rekord 2D-TI ● ● ● ● ● ● ●

2 2 2 2 2 3 3 3 3 3 3 3

3 3 3 3 3 3 3

●

3

●

3 3 3

● ●

CU 880 CU 459611 Rekord 2D-TI TICN ● ● ● ● ●

Description

With Special Cutting Geometry NT/NT2 Nitrided Cromium Nitrided (CrN) TiN Coating TiCN Coating Axial coolant thru for blind hole applications


Flutes

❏

Flutes

2B C/2-3 BU 423 BU 979300 Rekord 1D-VA-IKZ TICN

Flutes

Flutes

●

EDP Dimen. ID 5000 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011


T.P.I.

64 56 48 40 40 32 32 24 24 20 18 16


●

●

➢

Flutes

●

2 2 2 2 2 3 3 3 3 3 3 3

➢

Flutes

●

2B C/2-3 BU 417 BU 45D100 Rekord 1D-VA CRN

●

Flutes

●

Flutes

2B C/2-3 BU 401 BU 453000 Rekord 1D-VA

Flutes

▲

➢

IKZ

Flutes

➢

Flutes

➢

Flutes

➢

➢ ❏ ▲ ● ●

Description

3 3 3 3 3

EDP Dimen. ID 5012 5013 5014 5015 5016 5017 5018 5019 5020 5021 5022 5023 5024

Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4 2

T.P.I.

14 13 12 11 10 9 8 7 7 6 6 5 4 1/2

11

UNC


HSS Extra


New

New


New

New


New


l1 l3

Ø d2

Ø d1

l2

Reduced Shank (7/16 - 2) l1 l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

Ø d1

Ø d2

l2 ≈ 10 x P

l2

Hole Shapes 60° P

12

●

●

●

●


3BX C/2-3 BU 816 BU 35J411 Rekord 1DF-NI TICN

2BX C/2-3 BU 806 BU 453701 Rekord 1D-Z TIN

2BX C/2-3 BU 808 BU 973701 Rekord 1D-Z-IKZ TIN

2BX C/2-3 BU 810 BU 263701 Rekord 1D-S TIN

2BX C/2-3 BU 812 BU 293701 Rekord 1D-S-IKZ TIN


CU 878 CU 35J411 Rekord 2DF-NI TICN

64 56 48 40 40 32 32 24 24 20 18 16

1.772 1.772 1.969 2.205 2.205 2.205 2.480 2.756 3.150 3.150 3.543 3.937

0.354 0.354 0.354 0.433 0.433 0.472 0.512 0.591 0.630 0.669 0.787 0.866

–– –– 0.551 0.709 0.709 0.787 0.827 0.984 1.142 1.181 1.378 1.535

0.141 0.141 0.141 0.141 0.141 0.141 0.168 0.194 0.220 0.255 0.318 0.381

T.P.I. l1

l2

inch l3

Ø d2

3.937 4.331 4.331 4.331 4.921 5.512 6.299 7.087 7.087 7.874 7.874 8.661 9.843

0.866 0.984 1.024 1.063 1.181 1.260 1.417 1.575 1.575 1.969 1.969 2.283 2.559

–– –– –– –– –– –– –– –– –– –– –– –– ––

0.323 0.367 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233 1.430 1.644

1

14 13 12 11 10 9 8 7 7 6 6 5 4 1/2

● ● ● ● ● ● ● ●

● ● ● ● ●

2 2 3 3 3

●

3 3 3

●

3 3 3 3 3

● ● ● ●

● ●

CU 868 CU 453701 Rekord 2D-Z TIN ● ● ● ● ●

2 2 3 3 3 3 3 3

3 3 3 3 3

● ● ● ● ●

3

●

●

3 3 3

●

● ●

CU 870 CU 973701 Rekord 2D-Z-IKZ TIN ● ● ● ● ●

3 3 3 3 3

● ●

CU 872 CU 263701 Rekord 2D-S TIN ● ● ● ●

2 2 3 3 3 3 3 3

Flutes

IKZ

●

3

●

3 3 3

● ●

CU 874 CU 293701 Rekord 2D-S-IKZ TIN

3 3

●

3 3

●

●

●

Flutes

1


●

Flutes

Ø d2

➢

Flutes

inch l3

Surface Treatment

Flutes

l2

➢

IKZ

Flutes

l1

➢

Flutes

T.P.I.

➢

Flutes


➢

Flutes

Reinforced Shank


Flutes

UNC

3 3 3 3

Ordering example: BU35J411.5003, No.4-40 UNC-3BX, Rekord 1DF-NI-TICN


HSS Extra



New


Chamfer

l2 ≈ 10 x P

3B C/2-3 BU 505 BU 503210 1 Enorm VA NE2

● ● ● ● ●

3

● ●

● ●

CU 876 CU 343701 Rekord 2D-ÖKO TIN ● ●

3 3 3

Flutes

●

3 3

● ● ●

CU 382 CU 501000 2 Enorm

● ● ●

● ●

3 3

● ● ● ● ● ● ● ● ● ●

In stock

3 3 3 3 3 4 4 4 4 4 4 5 5

● ● ● ● ● ● ● ● ● ● ● ●

CU 386 CU 501010 2 Enorm

● ● ● ● ● ●

2 2 2 2 3 3 3 3 3 3 3 3

3 3 3 3 3 4

● ● ● ● ● ● ● ● ● ● ● ●

CU 445 CU 503200 2 Enorm VA NE2 ● ● ● ● ● ● ● ● ● ● ● ● ●

2 2 2 2 3 3 3 3 3 3 3 3

Flutes

●

2 2 2 2 3 3 3 3 3 3 3 3

Flutes

●

Flutes

●

3 3 3 3 3 4 4 4 4 4 4 5 5

● ● ● ● ● ● ● ● ● ● ● ●

CU 449 CU 503210 2 Enorm VA NE2 ● ● ● ● ● ● ● ● ● ● ● ● ●

IKZ

Description

With Special Cutting Geometry Ne2 Neutralized TiN Coating TiCN Coating Axial coolant thru for blind hole applications



3B C/2-3 BU 462 BU 501010 1 Enorm

➢ ■ ● ●

2 2 2 2 3 3 3 3 3 3 3 3

EDP Dimen. ID 5000 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011


T.P.I.

64 56 48 40 40 32 32 24 24 20 18 16


■

Flutes

■

Flutes

●

Flutes

➢

Flutes

➢ 2B C/2-3 BU 458 BU 501000 1 Enorm

Form C = 2-3 Thr.

Symbols

➢ 2BX C/2-3 BU 814 BU 343701 Rekord 1D-ÖKO TIN

●

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

lA

Description

3 3 3 3 3 4 4 4 4 4 4 5 5

EDP Dimen. ID 5012 5013 5014 5015 5016 5017 5018 5019 5020 5021 5022 5023 5024

Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4 2

T.P.I.

14 13 12 11 10 9 8 7 7 6 6 5 4 1/2

13

UNC


HSS Extra



New

New


l1 l3

Ø d2

Ø d1

l2


Ø d1

Ø d2

l2

Hole Shapes

–– –– 0.551 0.709 0.709 0.787 0.827 0.984 1.142 1.181 1.378 1.535

0.141 0.141 0.141 0.141 0.141 0.141 0.168 0.194 0.220 0.255 0.318 0.381

14

T.P.I. l1

l2

inch l3

Ø d2

–– –– –– –– –– –– –– –– –– –– –– –– ––

0.323 0.367 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233 1.430 1.644

● ● ● ● ● ● ● ● ● ● ●

3.937 4.331 4.331 4.331 4.921 5.512 6.299 7.087 7.087 7.874 7.874 8.661 9.843

approximately 10 x P

1

14 13 12 11 10 9 8 7 7 6 6 5 4 1/2

● ● ● ● ● ● ●

2 2 2 2 3 3 3 3 3 3 3 3

4 4 4 4 4 5 5

➢ ❚

▲

●

●

2B E/1.5-2 BU 845 BU 51D200 1 Enorm Z/E CRN

2B E/1.5-2 BU 483 BU 513700 1 Enorm Z/E TIN

2B E/1.5-2 BU 872 BU 519400 1 Enorm Z/E TICN

● ● ● ●

2 3 3 3 3

● ● ● ●

● ● ● ● ● ●

●

3 3 3

● ●

CU 936 CU 513510 2 Enorm Z/E ● ● ● ● ● ● ●

4 4 4 4 4 5 5

● ● ●

CU 908 CU 51D200 2 Enorm Z/E CRN ● ● ● ● ● ● ●

2 2 2 2 3 3 3 3 3 3 3 3

4 4 4 4 4 5 5

● ● ● ● ● ● ● ● ● ● ● ●

CU 421 CU 513700 2 Enorm Z/E TIN ● ● ● ● ● ● ●

Flutes

CU 384 CU 513500 2 Enorm Z/E

●

➢ ❚

2 2 2 2 3 3 3 3 3 3 3 3

4 4 4 4 4 5 5

● ● ● ● ● ● ● ●

CU 938 CU 519400 2 Enorm Z/E TICN ● ● ● ● ● ● ●

2 3 3 3 3 3 3 3

Flutes


1.772 1.772 1.969 2.205 2.205 2.205 2.480 2.756 3.150 3.150 3.543 3.937



1

➢ ❚

Flutes

Ø d2

Flutes

inch l3

3B E/1.5-2 BU 870 BU 513510 1 Enorm Z/E

Flutes

l2

2B E/1.5-2 BU 460 BU 513500 1 Enorm Z/E

Flutes

l1


Flutes

T.P.I.

64 56 48 40 40 32 32 24 24 20 18 16

➢ ❚

Surface Treatment

Reinforced Shank Nominal Size d1 No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 1/4 5/16 3/8

➢ ❚

Flutes


Flutes

UNC

Flutes

60° P

4 4 4 4 4 5 5

Ordering example: BU513500.5000, No.1-64 UNC-2B, 1 Enorm-Z/E


HSS Extra

New

New


New



Chamfer

lA

lA

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

Symbols

2B E/1.5-2 BU 851 BU 999400 1 Enorm Z/E-IKZ TICN

2B C/2-3 BU 864 BU 50C400 1 Enorm Z GLT-1

2B C/2-3 BU 866 BU 94C400 1 Enorm Z-IKZ GLT-1

2B C/2-3 BU 848 BW 55D200 1 Enorm S-IKZ CRN

2B C/2-3 BU 842 BW 553700 1 Enorm S-IKZ TIN

●

3 3 3

●

● ●

CU 914 CU 999400 2 Enorm Z/E-IKZ TICN ● ●

4 4

● ●

CU 928 CU 50C400 2 Enorm Z GLT-1 ● ● ●

● ● ●

In stock

4 4 5

● ●

3 3 3

4 4 4 4 4

●

3

●

3 3 3

● ●

CU 930 CU 94C400 2 Enorm Z-IKZ GLT-1 ● ● ● ● ●

4 4 4 4 4

● ● ●

CU 911 CW 55D200 2 Enorm S-IKZ CRN ● ●

3 3 3

Flutes

●

Flutes

3

Flutes

● ●

Flutes

●

2 3 3 3 3

Flutes

●

Flutes

▲

Flutes

●

Flutes

●

●

● ● ●

CU 906 CW 553700 2 Enorm S-IKZ TIN

4 4

●

4 4

●

●

➢

IKZ

●

3 3 3

4 4

2B C/2-3 BU 868 BU 14F000 1 Enorm SYNCHRO-IKZ TIN-T1

●

●

4 4

IKZ

3

●

3 3 3

● ●

CU 932 CU 14F000 2 Enorm SYNCHRO-IKZ TIN-T1 ● ● ● ●

Description

With Special Cutting Geometry Cromium Nitrided (CrN) TiN Coating TiCN Coating GLT-1 Coating Very Short Chamfer Axial coolant thru for blind hole applications

Reinforced Shank

●

● ●

IKZ

Flutes

➢

IKZ

EDP Dimen. ID 5000 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011


T.P.I.

64 56 48 40 40 32 32 24 24 20 18 16


➢

IKZ

●

●

●

➢

Flutes

➢

IKZ

Flutes

➢ ❚

➢ ▲ ● ● ● ❚

Description

4 4 4 4 4

EDP Dimen. ID 5012 5013 5014 5015 5016 5017 5018 5019 5020 5021 5022 5023 5024

Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4 2

T.P.I.

14 13 12 11 10 9 8 7 7 6 6 5 4 1/2

15

UNC

Roll Form Taps · UN-Coarse Threads

HSS Extra



Ø d2

Ø d1

l2


Special core hole diameters are required for the use of roll form taps.

Ø d1

Ø d2

l2

Hole Shapes 60° P

UNC Reinforced Shank Nominal Size d1 No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 1/4 5/16 3/8

T.P.I. l1

l2

inch l3

Ø d2

16

❖

❖

❖

❖ ❚

❖ ❚

Surface Treatment

❏

▲

●

▲

●


2B C/2-3 BU 543 BU 921000 GFU 1Druck-S-OLN

2B C/2-3 BU 568 BU 921700 GFU 1Druck-S-OLN CRN

2B C/2-3 BU 556 BU 921400 GFU 1Druck-S-OLN TIN

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Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.242 0.4040 5012 0.275 0.4600 5013 0.322 0.5200 5014 0.360 0.5780 5015 0.442 0.7030 5016 0.523 0.8200 5017 0.600 0.9380 5018

1

64 56 48 40 40 32 32 24 24 20 18 16

1.772 1.772 1.969 2.205 2.205 2.205 2.480 2.756 3.150 3.150 3.543 3.937

0.354 0.354 0.354 0.433 0.433 0.472 0.512 0.591 0.630 0.669 0.787 0.866

–– –– 0.551 0.709 0.709 0.787 0.827 0.984 1.142 1.181 1.378 1.535

0.141 0.141 0.141 0.141 0.141 0.141 0.168 0.194 0.220 0.255 0.318 0.381

Reduced Shank Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1


T.P.I. l1

l2

inch l3

Ø d2

3.937 4.331 4.331 4.331 4.921 5.512 6.299

0.866 0.984 1.024 1.063 1.181 1.260 1.417

–– –– –– –– –– –– ––

0.323 0.367 0.429 0.480 0.590 0.697 0.800

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CU 485 CU 921000 GFU 2Druck-S-OLN

CU 664 CU 921700 GFU 2Druck-S-OLN CRN

CU 499 CU 921400 GFU 2Druck-S-OLN TIN

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1

14 13 12 11 10 9 8

2B 2B E/1.5-2 E/1.5-2 BU 572 BU 570 BU 931700 BU 931400 GFU GFU 1Druck-S-OLN/E 1Druck-S-OLN/E CRN TIN

Ordering example: BU921000.5001, No.2-56 UNC-2B, GFU 1Druck-S-OLN

UNC Roll Form Taps · UN-Coarse Threads


New

New


Chamfer

lA

lA

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

❖ ❚

❖

IKZ

❖

IKZ

❖

IKZ

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

Symbols

❖ ➢

❖ ➢

IKZ

➢ ❏ ▲ ● ● ❖ ❚

❖ ➢

IKZN

●

▲

●

●

●

●

●

2B E/1.5-2 BU 574 BU 939000 GFU 1Druck-S-OLN/E TICN

2B C/2-3 BU 578 BW 921700 GFU 1Druck-S-OLN IKZ-CRN

2B C/2-3 BU 576 BW 921400 GFU 1Druck-S-OLN IKZ-TIN

2B C/2-3 BU 920 BW 929000 GFU 1Druck-S-OLN IKZ-TICN

2BX C/2-3 BU 948 BU 92F000 GFU 1Druck-Z-OLN TIN-T1

2BX C/2-3 BU 970 BW 92F000 GFU 1Druck-Z-OLN IKZ-TIN-T1

2BX C/2-3 BU 972 BW 10F000 GFU 1Druck-Z-OLN IKZN-TIN-T1

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CU 689 CU 92F000 GFU 2Druck-Z-OLN TIN-T1

CU 691 CW 92F000 GFU 2Druck-Z-OLN IKZ-TIN-T1

CU 693 CW 10F000 GFU 2Druck-Z-OLN IKZN-TIN-T1

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In stock

IKZ IKZN

Description

Description

With Special Forming Geometry NT/NT2 Nitrided Cromium Nitrided (CrN) TiN Coating TiCN Coating With Oil Grooves Very Short Chamfer Axial coolant thru for blind hole applications Axial coolant thru with radial flow into the flutes for thru and blind hole applications

Reinforced Shank EDP Dimen. ID 5000 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011


T.P.I.

64 56 48 40 40 32 32 24 24 20 18 16

Reduced Shank EDP Dimen. ID 5012 5013 5014 5015 5016 5017 5018

Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1

T.P.I.

14 13 12 11 10 9 8

17

UNC

Machine Taps Robust 2X-VA · UN-Coarse Threads

HSS Extra

DIN Length · ANSI Shank Overall length acc. to DIN 376

Chamfer

lA

Reduced Shank

Description

Form C = 2-3 Thr.

l1

Ø d1

Ø d2

l2

Symbols ➢ ❏

60° P

Nominal Size d1 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4 2

T.P.I.

inch l1

l2

Ø d2

4.921 5.512 6.299 7.087 7.087 7.874 7.874 8.661 9.843

1.181 1.260 1.417 1.575 1.575 1.969 1.969 2.283 2.559

0.590 0.697 0.800 0.896 1.021 1.108 1.233 1.430 1.644

For tapping blind and through holes up to 1.5 x d1 in very difficult materials (stainless steel etc.) up to approximately 174,000 psi (38 Rc). Good machinability up 2 x d1.


➢

➢

Surface Treatment

❏

❏

2B C/2-3 CU 514 CU 803001 Robust 2X-VA


Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.442 0.6563 5016 0.523 0.7656 5017 0.600 0.8750 5018 0.672 0.9843 5019 0.766 1.1094 5020 0.831 1.2205 5021 0.925 1.3386 5022 1.072 1.5551 5023 1.233 1.7812 5024 1

10 9 8 7 7 6 6 5 4 1/2

The Complete Tool System

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Flutes

UNC

With Special Cutting Geometry NT/NT2 Nitrided

5 5 5 5 6 6 6 6 6

Flutes

Hole Shapes

Description

●

5

●

5

●

6

●

6

●

6

Larger sizes priced upon request. We have experience in making taps as large as 10 inches Ø UN.

Robust 2X-VA Taps when used with a KSN Type tapping attachment creates the optimal tapping unit!

18

●

In stock

Ordering example: CU803001.5016, 3/4-10 UNC-2B, Robust 2X-VA

UNF

Machine Taps · Roll Form Taps

UNF

• UN-Fine Threads

19

HSS Extra



Ø d2

Ø d1

l2

Reduced Shank (7/16 - 3/4) l1

Ø d2

l2

Ø d1

Hole Shapes

inch l3

Ø d2

➢

➢

➢

➢

Surface Treatment

❏

●

❏

❏

❏

2B C/2-3 AU 434 AU 100501 Rekord A-H

2B C/2-3 AU 756 AU 109101 Rekord A-H TICN



Oversize B/4-5 AU 467 AU 203044 Rekord B-VA

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.110 0.1181 5039 0.131 0.1378 5040 0.152 0.1614 5041 0.191 0.2165 5043 0.238 0.2717 5044 0.286 0.3346 5045 0.242 0.3898 5046 0.275 0.4528 5047 0.322 0.5118 5048 0.360 0.5709 5049 0.442 0.6890 5050 1

2.00 2.13 2.38 2.50 2.72 2.94 3.16 3.38 3.59 3.81 4.25

0.472 0.512 0.591 0.669 0.669 0.709 0.866 0.866 0.866 0.866 0.984

0.748 0.827 0.945 1.142 1.299 1.378 –– –– –– –– ––

0.141 0.168 0.194 0.255 0.318 0.381 0.323 0.367 0.429 0.480 0.590

● ● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 4 4 4 4 4 4

● ● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 4 4 4 4 4 4

● ● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3 3 3 4

● ● ● ● ● ● ● ● ●

1)

20

Flutes

l2

➢

Flutes

Nominal T.P.I. Size l1 d1 40 2 No. 6 36 2 1/8 No. 8 32 2 3/8 No. 10 1/4 28 2 1/2 5/16 24 2 23/32 3/8 24 2 15/16 7/16 20 3 5/32 1/2 20 3 3/8 9/16 18 3 19/32 5/8 18 3 13/16 3/4 16 4 1/4


Flutes

UNF

3 3 3 3 3 3 3 3 4

1) ● (+.0035)

Flutes

60° P

Flutes

UNF

Machine Taps · UN-Fine Threads

● (+.0050)

3 3 3 3 3 3

● (+.0050)

3

● (+.0050) ● (+.0050) ● (+.0050) ● (+.0050)


Ordering example: AU100501.5039, No.6-40 UNF-2B, Rekord A-H


Chamfer

lA

Form C = 2-3 Thr.

lA


Symbols

●

❏

❏

❏

❏

2B B/4-5 AU 461 AU 201400 Rekord B TIN





● ● ● ● ● ● ● ● ● ● ●

●

In stock

3 3 3 3 3 3 3 3 3 3 4

● ● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3 3 3 4

● ● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3 4

● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3 3 3 4

● ● ● ● ● ● ● ● ●

Flutes

➢

Flutes

➢

Flutes

➢

Flutes

➢

Flutes

➢

➢ ❏ ● ●

3 3 3 3 3 3 3 3 4

EDP Dimen. ID 5039 5040 5041 5043 5044 5045 5046 5047 5048 5049 5050

Description

Description

With Special Cutting Geometry NT/NT2 Nitrided TiN Coating TiCN Coating

Nominal Size d1 No. 6 No. 8 No. 10 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4

T.P.I.

40 36 32 28 24 24 20 20 18 18 16

21

UNF


HSS Extra



l2 ≈ 10 x P

Ø d2

l2 ≈ 10 x P

l1 l2

l2 ≈ 10 x P

l2 ≈ 10 x P

Reduced Shank (7/16 - 3/4)

l2 ≈ 10 x P

Ø d2

Ø d1

l2

Ø d1

Hole Shapes

inch l3

Ø d2

➢

➢

Surface Treatment

■

■

■



Oversize C/2-3 AU 570 AU 503244 Enorm VA NE2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.110 0.1181 5039 0.131 0.1378 5040 0.152 0.1614 5041 0.191 0.2165 5043 0.238 0.2717 5044 0.286 0.3346 5045 0.242 0.3898 5046 0.275 0.4528 5047 0.322 0.5118 5048 0.360 0.5709 5049 0.442 0.6890 5050 1

2.00 2.13 2.38 2.50 2.72 2.94 3.16 3.38 3.59 3.81 4.25

0.472 0.512 0.591 0.669 0.669 0.709 0.866 0.866 0.866 0.866 0.984

0.748 0.827 0.945 1.142 1.299 1.378 –– –– –– –– ––

0.141 0.168 0.194 0.255 0.318 0.381 0.323 0.367 0.429 0.480 0.590

● ● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 4 4 4 4

➢ ❚

2B E/1.5-2 AU 557 AU 513500 Enorm Z/E

3B E/1.5-2 AU 558 AU 513510 Enorm Z/E

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3 3 3 3 3 4 4 4 4

1) ● (+.0035) ● (+.0050) ● (+.0050) ● (+.0050) ● (+.0050) ● (+.0050)

●

3 3 3 3 3 4

● ● ● ● ● ●

● (+.0050)

●

4

●

1)

22

➢ ❚

3 3 3 3 3 3 4 5 5 5 5

● ● ● ● ● ● ● ● ●

Flutes

l2

➢

Flutes

Nominal T.P.I. Size l1 d1 40 2 No. 6 36 2 1/8 No. 8 32 2 3/8 No. 10 1/4 28 2 1/2 5/16 24 2 23/32 3/8 24 2 15/16 7/16 20 3 5/32 1/2 20 3 3/8 9/16 18 3 19/32 5/8 18 3 13/16 3/4 16 4 1/4


Flutes

UNF

Flutes

60° P

Flutes

UNF


3 3 3 3 4 5 5 5 5


Ordering example: AU503200.5039, No.6-40 UNF-2B, Enorm-VA-NE2


Chamfer

lA

l2 ≈ 10 x P

l2 ≈ 10 x P

lA

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

Roll Form Taps:

lA

Form C = 2-3 Thr.

Symbols

●

●



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In stock

3 3 3 3 3 3 4 5 5 5 5

● ● ● ● ● ● ● ● ●


➢ ❚

Flutes

➢ ❚

●

Description

Ø D1

3 3 3 3 4 5 5 5 5

0.1260 0.1520 0.1750 0.2340 0.2930 0.3550 0.4130 0.4760 0.5350 0.5980 0.7190

❖

❖

▲

●

2B C/2-3 AU 692 AU 921700 GFU Druck-S-OLN CRN

2B C/2-3 AU 689 AU 921400 GFU Druck-S-OLN TIN

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➢ ■ ▲ ● ❖ ❚

EDP Dimen. ID 5039 5040 5041 5043 5044 5045 5046 5047 5048 5049 5050

Description

With Special Cutting Geometry Ne2 Neutralized Cromium Nitrided (CrN) TiN Coating With Oil Grooves Very Short Chamfer

Nominal Size d1 No. 6 No. 8 No. 10 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4

T.P.I.

40 36 32 28 24 24 20 20 18 18 16

23

UNF

Machine Taps/Roll Form Taps · UN-Fine Threads

HSS Extra



New

New


l1 l3

Ø d2

Ø d1

l2

Reduced Shank (7/16 - 1 1/2) l1 l2 ≈ 10 x P

Ø d2

l2 ≈ 10 x P

l2 ≈ 10 x P

l2

Ø d1

Hole Shapes 60° P

Ø d2

24

●

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.110 0.0480 5033 0.110 0.0595 5034 0.110 0.0730 5035 0.110 0.0827 5036 0.110 0.0945 5037 0.110 0.1063 5038 0.110 0.1181 5039 0.131 0.1378 5040 0.152 0.1614 5041 0.165 0.1820 5042 0.191 0.2165 5043 0.238 0.2717 5044 0.286 0.3346 5045

2B C/2-3 BU 227 BU 100501 Rekord 1A-H

2BX C/2-3 BU 668 BU 109401 Rekord 1A-Z TICN

2BX C/2-3 BU 670 BU 959401 Rekord 1A-Z-IKZ TICN

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.242 0.3898 5046 0.275 0.4528 5047 0.322 0.5118 5048 0.360 0.5709 5049 0.442 0.6890 5050 0.523 0.8071 5051 0.600 0.9219 5052 0.672 1.0433 5053 0.766 1.1719 5054 0.831 1.2992 5055 0.925 1.4173 5056

CU 138 CU 100501 Rekord 2A-H

1

80 72 64 56 48 44 40 36 32 28 28 24 24

1.575 1.772 1.772 1.969 2.205 2.205 2.205 2.480 2.756 3.150 3.150 3.543 3.937

0.315 0.315 0.354 0.354 0.433 0.433 0.472 0.512 0.512 0.630 0.669 0.669 0.709

–– –– –– 0.551 0.709 0.709 0.787 0.827 0.984 1.142 1.181 1.260 1.535

0.141 0.141 0.141 0.141 0.141 0.141 0.141 0.168 0.194 0.220 0.255 0.318 0.381

Reduced Shank Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2

●

T.P.I. l1

l2

inch l3

Ø d2

3.937 3.937 3.937 3.937 4.331 4.921 5.512 5.906 5.906 6.693 6.693

0.866 0.866 0.866 0.866 0.984 1.024 1.102 1.181 1.181 1.299 1.299

–– –– –– –– –– –– –– –– –– –– ––

0.323 0.367 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233

● ● ● ● ● ● ● ● ● ● ● ● ●

1

20 20 18 18 16 14 12 12 12 12 12

● ● ● ● ● ● ●

2 2 3 3 3 3 3 3 3 3 3 3 4

4 4 4 4 4 4 4

● 2BX C/2-3 BU 673 BU 219401 Rekord 1A-Z-IKZN TICN

Flutes

inch l3

❏

IKZN

●

3

●

3

●

3

●

3 3 4

●

3 3 4

●

3 3 4

● ●

CU 731 CU 109401 Rekord 2A-Z TICN ● ● ● ● ●

4 4 4 4 4

● ●

CU 733 CU 959401 Rekord 2A-Z-IKZ TICN ● ● ● ● ●

4 4 4 4 4

● ●

CU 736 CU 219401 Rekord 2A-Z-IKZN TICN ● ● ● ● ●

Flutes

l2

Surface Treatment

➢

IKZ

Flutes

l1

➢

Flutes

T.P.I.

➢

Flutes

Nominal Size d1 No. 0 No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 1/4 5/16 3/8

➢

Flutes

Reinforced Shank


Flutes

UNF

Flutes

UNF


4 4 4 4 4

Ordering example: BU100501.5033, No.0-80 UNF-2B, Rekord 1A-H



New


New

New


HSS Extra

Chamfer

lA

Form C = 2-3 Thr.

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

lA

❏

2BX C/2-3 BU 665 BW 159401 Rekord 1A-S-IKZ TICN

2BX C/2-3 BU 671 BW 179401 Rekord 1A-S-IKZN TICN

2BX C/2-3 BU 675 BU 339401 Rekord 1A-ÖKO TICN

2BX C/2-3 BU 677 BU 33B401 Rekord 1A-ÖKO TIALN-T4

2B B/4-5 BU 275 BU 201000 Rekord 1B ● ● ● ● ● ● ● ●

●

CU 728 CW 159401 Rekord 2A-S-IKZ TICN ● ●

4 4

● ● ●

CU 734 CW 179401 Rekord 2A-S-IKZN TICN ● ●

4 4

●

3

●

3

● ●

● ● ●

CU 739 CU 339401 Rekord 2A-ÖKO TICN ● ●

3 3 4

4 4

● ● ●

CU 741 CU 33B401 Rekord 2A-ÖKO TIALN-T4 ● ●

3 3 4

Flutes

●

●

3 3 3 3 4

Flutes

●

●

Flutes

●

3 3 3 3 4

Flutes

●

4 4

● ● ●

CU 195 CU 201000 Rekord 2B ● ● ●

● ●

4

●

4 4

● ● ● ● ● ● ● ●

●

In stock

2 2 2 2 2 3 3 3 3 3 3 3 4

3 3 3 3 4 4 4 4 4 4 4

3B B/4-5 BU 277 BU 201010 Rekord 1B

2B B/4-5 BU 276 BU 203000 Rekord 1B-VA ● ● ● ●

● ● ● ● ● ● ● ● ●

CU 197 CU 201010 Rekord 2B ● ● ● ● ●

2 3 3 3 3 3 3 3 4

Flutes

●

Flutes

●

Flutes

●

Flutes

●

3 3 3 3 4

● ● ● ● ● ● ● ● ●

CU 196 CU 203000 Rekord 2B-VA ● ● ● ● ● ● ● ● ● ● ●

IKZ IKZN

Description

With Special Cutting Geometry NT/NT2 Nitrided TiCN Coating TiAlN Coating Axial coolant thru for blind hole applications Axial coolant thru with radial flow into the flutes for thru and blind hole applications


➢

2 2 2 2 2 3 3 3 3 3 3 3 4

EDP Dimen. ID 5033 5034 5035 5036 5037 5038 5039 5040 5041 5042 5043 5044 5045


T.P.I.

80 72 64 56 48 44 40 36 32 28 28 24 24


➢

Flutes

➢

Flutes

IKZN

Flutes

➢

IKZ

Flutes

➢

Form B = 4-5 Thr.

Symbols ➢ ❏ ● ●

Description

3 3 3 3 4 4 4 4 4 4 4

EDP Dimen. ID 5046 5047 5048 5049 5050 5051 5052 5053 5054 5055 5056

Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2

T.P.I.

20 20 18 18 16 14 12 12 12 12 12

25

UNF


HSS Extra



Ø d2

Ø d1

l2

Reduced Shank (7/16 - 1 1/2) l1

Ø d2

l2

Ø d1

Hole Shapes

80 72 64 56 48 44 40 36 32 28 28 24 24

1.575 1.772 1.772 1.969 2.205 2.205 2.205 2.480 2.756 3.150 3.150 3.543 3.937

0.315 0.315 0.354 0.354 0.433 0.433 0.472 0.512 0.512 0.630 0.669 0.669 0.709

–– –– –– 0.551 0.709 0.709 0.787 0.827 0.984 1.142 1.181 1.260 1.535

0.141 0.141 0.141 0.141 0.141 0.141 0.141 0.168 0.194 0.220 0.255 0.318 0.381


26


CU 222 CU 203010 Rekord 2B-VA

1

T.P.I. l1

l2

inch l3

Ø d2

3.937 3.937 3.937 3.937 4.331 4.921 5.512 5.906 5.906 6.693 6.693

0.866 0.866 0.866 0.866 0.984 1.024 1.102 1.181 1.181 1.299 1.299

–– –– –– –– –– –– –– –– –– –– ––

0.323 0.367 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233

● ● ● ● ● ● ● ● ● ● ● ● ●

1

20 20 18 18 16 14 12 12 12 12 12

● ● ● ● ● ● ● ● ● ● ●

2 2 2 2 2 3 3 3 3 3 3 3 4

3 3 3 3 4 4 4 4 4 4 4

▲

▲

●




● ● ● ● ● ● ● ● ●

3

● ●

●

3 3 4

● ●

CU 753 CU 089300 Rekord 2B-VA-IKZN TICN ● ●

3 3

● ● ●

CU 246 CU 201700 Rekord 2B CRN ● ● ● ● ●

2 2 2 2 2 3 3 3 3 3 3 3 4

3 3 3 3 4

● ● ● ● ●

CU 750 CU 201710 Rekord 2B CRN ● ● ● ● ●

3 3 3 3 4

3 3 3 3 4

● ● ● ● ●

CU 219 CU 201400 Rekord 2B TIN ● ● ● ● ● ● ●

3 3 3 3 4

Flutes

Ø d2

2B B/4-5 BU 705 BU 089300 Rekord 1B-VA-IKZN TICN

➢

Flutes

inch l3


➢

Flutes

l2


●

➢

Flutes

l1

❏

IKZN

Flutes

T.P.I.

Surface Treatment

➢

Flutes


➢

Flutes

Reinforced Shank


Flutes

UNF

Flutes

60° P

Flutes

UNF


3 3 3 3 4 4 4

Ordering example: BU203010.5033, No.0-80 UNF-3B, Rekord 1B-VA

HSS Extra

New


New

New

New

New



Chamfer

lA


Form B = 4-5 Thr.

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

lA

Symbols

2BX B/4-5 BU 719 BU 203701 Rekord 1B-Z TIN

● ● ● ● ●

●

In stock

3 3 3 3 4

●

CU 233 CU 206511 Rekord 2B-AERO ● ●

3 3

●

3 4

2BX B/4-5 BU 723 BW 12F001 Rekord 1B-SYNCHRO IKZN-TIN-T1

3

●

3

●

3

●

3

●

3

●

3 4 4

●

3 4 4

●

3 4 4

●

3 4 4

●

3 4 4

● ●

CU 773 CU 203701 Rekord 2B-Z TIN ● ● ● ●

4 4 4 4 4

● ●

CU 775 CU 083701 Rekord 2B-Z-IKZN TIN ● ● ● ● ●

4 4 4 4 4

● ●

CU 781 CW 133701 Rekord 2B-SPEED TIN ● ●

● ●

CU 783 CW 203701 Rekord 2B-SPEED IKZN-TIN

4 4

●

4 4

●

●

4 4

● ●

CU 777 CW 12F001 Rekord 2B-SYNCHRO IKZN-TIN-T1 ● ● ●

● ●

●

4 4

● ●

Description


Reinforced Shank

●

● ●

2BX B/4-5 BU 727 BW 203701 Rekord 1B-SPEED IKZN-TIN

IKZN

EDP Dimen. ID 5033 5034 5035 5036 5037 5038 5039 5040 5041 5042 5043 5044 5045


T.P.I.

80 72 64 56 48 44 40 36 32 28 28 24 24


●

2BX B/4-5 BU 725 BW 133701 Rekord 1B-SPEED TIN

IKZN

●

Flutes

CU 248 CU 201410 Rekord 2B TIN

●

●

Flutes

●

3 3 3 3 4

●

Flutes

●

●

Flutes

●

3 3 3 3 4

3

Flutes

●

Flutes

●

●

2BX B/4-5 BU 721 BU 083701 Rekord 1B-Z-IKZN TIN

●

➢ ❏ ▲ ● ●

Flutes

3B B/approx. 3 BU 304 BU 206511 Rekord 1B-AERO

●

➢

IKZN

Flutes

●

➢

Flutes

❏

➢

IKZN

Flutes

● 3B B/4-5 BU 318 BU 201410 Rekord 1B TIN

➢

Flutes

➢

Flutes

➢

Flutes

➢

Description

4 4 4 4 4

EDP Dimen. ID 5046 5047 5048 5049 5050 5051 5052 5053 5054 5055 5056

Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2

T.P.I.

20 20 18 18 16 14 12 12 12 12 12

27

UNF


HSS Extra



New


New

New


l1 l3

Ø d2

Ø d1

l2


Ø d2

l2 ≈ 10 x P

l2

Ø d1

Hole Shapes

28

❏

❏

●

●


2BX B/4-5 BU 729 BW 213701 Rekord 1B-ÖKO TIN



3BX D/4-5 BU 338 BU 309611 Rekord 1C-TI TICN

3BX D/4-5 BU 340 BU 30J411 Rekord 1C-NI TICN


CU 785 CW 213701 Rekord 2B-ÖKO TIN

1

80 72 64 56 48 44 40 36 32 28 28 24 24

1.575 1.772 1.772 1.969 2.205 2.205 2.205 2.480 2.756 3.150 3.150 3.543 3.937

0.315 0.315 0.354 0.354 0.433 0.433 0.472 0.512 0.512 0.630 0.669 0.669 0.709

–– –– –– 0.551 0.709 0.709 0.787 0.827 0.984 1.142 1.181 1.260 1.535

0.141 0.141 0.141 0.141 0.141 0.141 0.141 0.168 0.194 0.220 0.255 0.318 0.381


●

T.P.I. l1

l2

inch l3

Ø d2

3.937 3.937 3.937 3.937 4.331 4.921 5.512 5.906 5.906 6.693 6.693

0.866 0.866 0.866 0.866 0.984 1.024 1.102 1.181 1.181 1.299 1.299

–– –– –– –– –– –– –– –– –– –– ––

0.323 0.367 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233

1

20 20 18 18 16 14 12 12 12 12 12

● ● ● ● ● ● ● ● ●

3

● ●

● ● ●

● ●

3 4 4

4 4

● ● ●

CU 257 CU 306001 Rekord 2C-TI ● ● ● ● ● ●

2 2 2 2 2 2 3 3 3 3 3 3 3

3 3 3 3 4 4

● ● ● ● ● ● ● ● ● ● ● ● ●

CU 259 CU 306011 Rekord 2C-TI ● ● ● ● ● ● ●

2 2 2 2 2 2 3 3 3 3 3 3 3

3 3 3 3 4 4 4

●

3

●

3

●

3 3 3

●

3 3 3

● ●

CU 813 CU 309611 Rekord 2C-TI TICN ● ● ● ● ●

3 3 3 3 4

● ●

CU 815 CU 30J411 Rekord 2C-NI TICN ● ● ● ● ●

Flutes

Ø d2

Surface Treatment

Flutes

inch l3

➢

Flutes

l2

➢

Flutes

l1

➢

Flutes

T.P.I.

➢

Flutes


➢

Flutes

Reinforced Shank


Flutes

UNF

Flutes

60° P

Flutes

UNF


3 3 3 3 4

Ordering example: BW213701.5041, No.10-32 UNF-2BX, Rekord 1B-ÖKO-TIN



Chamfer

lA

Form C = 2-3 Thr.

lA

Form D = 4-5 Thr.

Symbols

● ● ● ● ● ● ● ● ●

CU 324 CU 453000 Rekord 2D-VA ● ● ● ● ● ● ●

3 3 3 3 4 4 4

● ● ● ● ● ● ● ● ● ● ● ●

CU 348 CU 45D100 Rekord 2D-VA CRN ● ● ● ● ●

3 3 3 3 4

❏

●

IKZ

2B C/2-3 BU 420 BU 451400 Rekord 1D TIN



3BX C/2-3 BU 819 BU 459611 Rekord 1D-TI TICN

● ● ● ● ● ● ● ● ●

3

●

3 3 3

● ●

● ●

CU 854 CU 979300 Rekord 2D-VA-IKZ TICN ● ●

3 3

● ● ●

CU 850 CU 451400 Rekord 2D TIN ● ● ● ● ● ● ●

2 2 2 2 2 2 3 3 3 3 3 3 3

3 3 3 3 4 4 4

● ● ● ● ● ● ● ● ● ● ● ● ●

CU 320 CU 456001 Rekord 2D-TI ● ● ● ● ● ● ● ● ● ● ●

●

In stock

2 2 2 2 2 2 3 3 3 3 3 3 3

3 3 3 3 4 4 4 4 4 5 5

● ● ● ● ● ● ● ● ● ● ● ● ●

CU 326 CU 456011 Rekord 2D-TI ● ● ● ● ● ● ● ● ● ● ●

2 2 2 2 2 2 3 3 3 3 3 3 3

3 3 3 3 4 4 4 4 4 5 5

●

3

●

3 3 3

● ●

CU 881 CU 459611 Rekord 2D-TI TICN ● ● ● ● ●

Description

With Special Cutting Geometry NT/NT2 Nitrided Cromium Nitrided (CrN) TiN Coating TiCN Coating Axial coolant thru for blind hole applications


Flutes

❏

Flutes

2B C/2-3 BU 424 BU 979300 Rekord 1D-VA-IKZ TICN

Flutes

Flutes 2 2 2 2 2 2 3 3 3 3 3 3 3

●

EDP Dimen. ID 5033 5034 5035 5036 5037 5038 5039 5040 5041 5042 5043 5044 5045


T.P.I.

80 72 64 56 48 44 40 36 32 28 28 24 24


●

●

➢

Flutes

●

2 2 2 2 2 2 3 3 3 3 3 3 3

➢

Flutes

●

2B C/2-3 BU 418 BU 45D100 Rekord 1D-VA CRN

●

Flutes

●

Flutes

2B C/2-3 BU 402 BU 453000 Rekord 1D-VA

Flutes

▲

➢

IKZ

Flutes

➢

Flutes

➢

Flutes

➢

➢ ❏ ▲ ● ●

Description

3 3 3 3 4

EDP Dimen. ID 5046 5047 5048 5049 5050 5051 5052 5053 5054 5055 5056

Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2

T.P.I.

20 20 18 18 16 14 12 12 12 12 12

29

UNF


HSS Extra

New

New


New

New


New



l1 l3

Ø d2

Ø d1

l2

Reduced Shank (7/16 - 1 1/2) l1 l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

Ø d2

l2 ≈ 10 x P

l2

Ø d1

Hole Shapes 60° P

30

●

●

●

●


3BX C/2-3 BU 817 BU 35J411 Rekord 1DF-NI TICN

2BX C/2-3 BU 807 BU 453701 Rekord 1D-Z TIN

2BX C/2-3 BU 809 BU 973701 Rekord 1D-Z-IKZ TIN

2BX C/2-3 BU 811 BU 263701 Rekord 1D-S TIN

2BX C/2-3 BU 813 BU 293701 Rekord 1D-S-IKZ TIN


CU 879 CU 35J411 Rekord 2DF-NI TICN

80 72 64 56 48 44 40 36 32 28 28 24 24

1.575 1.772 1.772 1.969 2.205 2.205 2.205 2.480 2.756 3.150 3.150 3.543 3.937

0.315 0.315 0.354 0.354 0.433 0.433 0.472 0.512 0.512 0.630 0.669 0.669 0.709

–– –– –– 0.551 0.709 0.709 0.787 0.827 0.984 1.142 1.181 1.260 1.535

0.141 0.141 0.141 0.141 0.141 0.141 0.141 0.168 0.194 0.220 0.255 0.318 0.381

T.P.I. l1

l2

inch l3

Ø d2

3.937 3.937 3.937 3.937 4.331 4.921 5.512 5.906 5.906 6.693 6.693

0.866 0.866 0.866 0.866 0.984 1.024 1.102 1.181 1.181 1.299 1.299

–– –– –– –– –– –– –– –– –– –– ––

0.323 0.367 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233

1

20 20 18 18 16 14 12 12 12 12 12

Flutes

1


●

IKZ

●

3

●

3

●

3

●

3

●

3

●

3 3 3

●

3 3 3

●

3 3 3

●

3 3 3

●

3 3 3

● ●

● ● ● ● ●

3 3 3 3 4

● ●

CU 869 CU 453701 Rekord 2D-Z TIN ● ● ● ● ●

3 3 3 3 4

● ●

CU 871 CU 973701 Rekord 2D-Z-IKZ TIN ● ● ● ● ●

3 3 3 3 4

● ●

CU 873 CU 263701 Rekord 2D-S TIN ● ● ● ●

● ●

CU 875 CU 293701 Rekord 2D-S-IKZ TIN

3 3

●

3 4

●

●

●

Flutes

Ø d2

Surface Treatment

Flutes

inch l3

➢

Flutes

l2

➢

IKZ

Flutes

l1

➢

Flutes

T.P.I.

➢

Flutes


➢

Flutes

Reinforced Shank


Flutes

UNF

Flutes

UNF


3 3 3 4

Ordering example: BU35J411.5041, No.10-32 UNF-3BX, Rekord 1DF-NI-TICN

HSS Extra



New


Chamfer

l2 ≈ 10 x P


● ● ● ● ● ●

3

● ●

● ●

CU 877 CU 343701 Rekord 2D-ÖKO TIN ● ●

3 3 3

Flutes

●

3 3

● ● ●

CU 387 CU 501000 2 Enorm

● ● ● ● ● ● ● ● ● ● ●

In stock

3 4 4 4 4 4 4 4 5 5 6

● ● ● ● ● ● ● ● ● ● ● ● ●

CU 391 CU 501010 2 Enorm

● ● ● ● ●

2 3 3 3 3 3 3 3 3

3 4 4 4 4

● ● ● ● ● ● ● ● ●

CU 446 CU 503200 2 Enorm VA NE2 ● ● ● ● ● ● ● ● ● ● ●

2 2 2 2 2 3 3 3 3 3 3 3 3

Flutes

●

2 2 2 2 2 3 3 3 3 3 3 3 3

Flutes

●

Flutes

●

3 4 4 4 4 4 4 4 5 5 6

● ● ● ● ● ● ● ● ● ● ● ● ●

CU 450 CU 503210 2 Enorm VA NE2 ● ● ● ● ● ● ● ● ● ● ●

IKZ

Description

With Special Cutting Geometry Ne2 Neutralized TiN Coating TiCN Coating Axial coolant thru for blind hole applications



3B C/2-3 BU 467 BU 501010 1 Enorm

➢ ■ ● ●

2 2 2 2 2 3 3 3 3 3 3 3 3

EDP Dimen. ID 5033 5034 5035 5036 5037 5038 5039 5040 5041 5042 5043 5044 5045


T.P.I.

80 72 64 56 48 44 40 36 32 28 28 24 24


■

Flutes

■

Flutes

●

Flutes

➢

Flutes

➢ 2B C/2-3 BU 463 BU 501000 1 Enorm

Form C = 2-3 Thr.

Symbols

➢ 2BX C/2-3 BU 815 BU 343701 Rekord 1D-ÖKO TIN

●

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

lA

Description

3 4 4 4 4 4 4 4 5 5 6

EDP Dimen. ID 5046 5047 5048 5049 5050 5051 5052 5053 5054 5055 5056

Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2

T.P.I.

20 20 18 18 16 14 12 12 12 12 12

31

UNF


HSS Extra



New

New


l1 l3

Ø d2

Ø d1

l2


Ø d2

l2

Ø d1

Hole Shapes

–– –– –– 0.551 0.709 0.709 0.787 0.827 0.984 1.142 1.181 1.260 1.535

0.141 0.141 0.141 0.141 0.141 0.141 0.141 0.168 0.194 0.220 0.255 0.318 0.381

32

CU 389 CU 513500 2 Enorm Z/E

T.P.I. l1

l2

inch l3

Ø d2

–– –– –– –– –– –– –– –– –– –– ––

0.323 0.367 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233

● ● ● ● ● ● ● ● ● ● ● ● ●

1

20 20 18 18 16 14 12 12 12 12 12

3.937 3.937 3.937 3.937 4.331 4.921 5.512 5.906 5.906 6.693 6.693

● ● ● ● ● ● ●

2 2 2 2 2 3 3 3 3 3 3 3 3

4 5 5 5 5 5 5

➢ ❚

▲

●

●

2B E/1.5-2 BU 846 BU 51D200 1 Enorm Z/E CRN

2B E/1.5-2 BU 484 BU 513700 1 Enorm Z/E TIN

2B E/1.5-2 BU 873 BU 519400 1 Enorm Z/E TICN

● ● ● ● ● ● ● ● ●

3

● ●

●

3 3 3

● ●

CU 937 CU 513510 2 Enorm Z/E ● ● ● ● ●

4 5 5 5 5

● ● ●

CU 909 CU 51D200 2 Enorm Z/E CRN ● ● ● ● ● ● ●

2 2 2 2 2 3 3 3 3 3 3 3 3

4 5 5 5 5 5 5

● ● ● ● ● ● ● ● ● ● ● ● ●

CU 422 CU 513700 2 Enorm Z/E TIN ● ● ● ● ● ● ●

2 2 2 2 2 3 3 3 3 3 3 3 3

4 5 5 5 5 5 5

●

3

●

3 3 3

● ●

CU 939 CU 519400 2 Enorm Z/E TICN ● ● ● ● ●

Flutes

1.575 1.772 1.772 1.969 2.205 2.205 2.205 2.480 2.756 3.150 3.150 3.543 3.937


80 72 64 56 48 44 40 36 32 28 28 24 24



1

➢ ❚

Flutes

Ø d2

➢ ❚

Flutes

inch l3

Flutes

l2

3B E/1.5-2 BU 871 BU 513510 1 Enorm Z/E

Flutes

l1

2B E/1.5-2 BU 465 BU 513500 1 Enorm Z/E

Flutes

T.P.I.


Flutes

Surface Treatment

Reinforced Shank Nominal Size d1 No. 0 No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 1/4 5/16 3/8

➢ ❚

➢ ❚

Flutes


Flutes

UNF

Flutes

60° P


UNF


4 5 5 5 5

Ordering example: BU513500.5033, No.0-80 UNF-2B, 1 Enorm-Z/E

HSS Extra

New


New

New



Chamfer

lA

lA

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

Symbols

➢

IKZ

➢

IKZ

●

2B E/1.5-2 BU 852 BU 999400 1 Enorm Z/E-IKZ TICN

2B C/2-3 BU 865 BU 50C400 1 Enorm Z GLT-1

2B C/2-3 BU 867 BU 94C400 1 Enorm Z-IKZ GLT-1

2B C/2-3 BU 849 BW 55D200 1 Enorm S-IKZ CRN

2B C/2-3 BU 843 BW 553700 1 Enorm S-IKZ TIN

Flutes

▲

Flutes

●

Flutes

●

Flutes

➢

IKZ

●

IKZ

● 2B C/2-3 BU 869 BU 14F000 1 Enorm SYNCHRO-IKZ TIN-T1

IKZ

●

3

●

3

●

3

●

3 3 3

●

3 3 3

●

3 3 3

●

3 3 3

●

3 3 3

●

3 3 3

CU 915 CU 999400 2 Enorm Z/E-IKZ TICN ● ●

4 5

●

CU 929 CU 50C400 2 Enorm Z GLT-1 ● ● ● ● ●

In stock

4 5 5 5 5

●

CU 931 CU 94C400 2 Enorm Z-IKZ GLT-1 ● ● ● ● ●

4 5 5 5 5

● ●

CU 912 CW 55D200 2 Enorm S-IKZ CRN ● ●

● ●

CU 907 CW 553700 2 Enorm S-IKZ TIN

4 5

●

5 5

●

●

4 5

● ●

CU 933 CU 14F000 2 Enorm SYNCHRO-IKZ TIN-T1 ● ● ●

● ●

●

5 5

● ●

With Special Cutting Geometry Cromium Nitrided (CrN) TiN Coating TiCN Coating GLT-1 Coating Very Short Chamfer Axial coolant thru for blind hole applications

EDP Dimen. ID 5033 5034 5035 5036 5037 5038 5039 5040 5041 5042 5043 5044 5045


T.P.I.

80 72 64 56 48 44 40 36 32 28 28 24 24


●

●

Flutes

3

Flutes

●

Flutes

3

Flutes

●

Flutes

3

●

Description

Reinforced Shank

●

●

●

➢

Flutes

➢

IKZ

Flutes

➢ ❚

➢ ▲ ● ● ● ❚

Description

4 5 5 5 5

EDP Dimen. ID 5046 5047 5048 5049 5050 5051 5052 5053 5054 5055 5056

Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2

T.P.I.

20 20 18 18 16 14 12 12 12 12 12

33

UNF


HSS Extra



Ø d2

Ø d1

l2



Ø d2

l2

Ø d1

UNF

Roll Form Taps · UN-Fine Threads

Hole Shapes 60° P

UNF Reinforced Shank Nominal Size d1 No. 0 No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 1/4 5/16 3/8

T.P.I. l1

l2

inch l3

Ø d2

34

❖

❖

❖

❖ ❚

❖ ❚

Surface Treatment

❏

▲

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2B C/2-3 BU 544 BU 921000 GFU 1Druck-S-OLN

2B C/2-3 BU 569 BU 921700 GFU 1Druck-S-OLN CRN

2B C/2-3 BU 557 BU 921400 GFU 1Druck-S-OLN TIN

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.242 0.4130 5046 0.275 0.4760 5047 0.322 0.5350 5048 0.360 0.5980 5049 0.442 0.7190 5050 0.523 0.8400 5051

1

80 72 64 56 48 44 40 36 32 28 28 24 24

1.575 1.772 1.772 1.969 2.205 2.205 2.205 2.480 2.756 3.150 3.150 3.543 3.937

0.315 0.315 0.354 0.354 0.433 0.433 0.472 0.512 0.512 0.630 0.669 0.669 0.709

–– –– –– 0.551 0.709 0.709 0.787 0.827 0.984 1.142 1.181 1.260 1.535

0.141 0.141 0.141 0.141 0.141 0.141 0.141 0.168 0.194 0.220 0.255 0.318 0.381

Reduced Shank Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8


T.P.I. l1

l2

inch l3

Ø d2

3.937 3.937 3.937 3.937 4.331 4.921

0.866 0.866 0.866 0.866 0.984 1.024

–– –– –– –– –– ––

0.323 0.367 0.429 0.480 0.590 0.697

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CU 486 CU 921000 GFU 2Druck-S-OLN

CU 665 CU 921700 GFU 2Druck-S-OLN CRN

CU 650 CU 921400 GFU 2Druck-S-OLN TIN

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1

20 20 18 18 16 14

2B 2B E/1.5-2 E/1.5-2 BU 573 BU 571 BU 931700 BU 931400 GFU GFU 1Druck-S-OLN/E 1Druck-S-OLN/E CRN TIN

Ordering example: BU921000.5033, No.0-80 UNF-2B, GFU 1Druck-S-OLN


New

New


Chamfer

lA

lA

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

❖ ❚

❖

IKZ

❖

IKZ

❖

IKZ

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

Symbols

❖ ➢

❖ ➢

IKZ

➢ ❏ ▲ ● ● ❖ ❚

❖ ➢

IKZN

●

▲

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2B E/1.5-2 BU 575 BU 939000 GFU 1Druck-S-OLN/E TICN

2B C/2-3 BU 579 BW 921700 GFU 1Druck-S-OLN IKZ-CRN

2B C/2-3 BU 577 BW 921400 GFU 1Druck-S-OLN IKZ-TIN

2B C/2-3 BU 921 BW 929000 GFU 1Druck-S-OLN IKZ-TICN

2BX C/2-3 BU 949 BU 92F000 GFU 1Druck-Z-OLN TIN-T1

2BX C/2-3 BU 971 BW 92F000 GFU 1Druck-Z-OLN IKZ-TIN-T1

2BX C/2-3 BU 973 BW 10F000 GFU 1Druck-Z-OLN IKZN-TIN-T1

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CU 690 CU 92F000 GFU 2Druck-Z-OLN TIN-T1

CU 692 CW 92F000 GFU 2Druck-Z-OLN IKZ-TIN-T1

CU 694 CW 10F000 GFU 2Druck-Z-OLN IKZN-TIN-T1

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In stock

IKZ IKZN

Description

Description

With Special Forming Geometry NT/NT2 Nitrided Cromium Nitrided (CrN) TiN Coating TiCN Coating With Oil Grooves Very Short Chamfer Axial coolant thru for blind hole applications Axial coolant thru with radial flow into the flutes for thru and blind hole applications

Reinforced Shank EDP Dimen. ID 5033 5034 5035 5036 5037 5038 5039 5040 5041 5042 5043 5044 5045


T.P.I.

80 72 64 56 48 44 40 36 32 28 28 24 24

Reduced Shank EDP Dimen. ID 5046 5047 5048 5049 5050 5051

Nominal Size d1 7/16 1/2 9/16 5/8 3/4 7/8

T.P.I.

20 20 18 18 16 14

35

UNF

Roll Form Taps · UN-Fine Threads

HSS Extra

DIN Length · ANSI Shank Overall length acc. to DIN 374

Chamfer

lA

Reduced Shank

Description

Form C = 2-3 Thr.

l1

Ø d2

l2

Ø d1

Symbols ➢ ❏

60° P

UNF Nominal Size d1 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2

T.P.I.

inch l1

l2

Ø d2

4.331 4.921 5.512 5.906 5.906 6.693 6.693

0.984 1.024 1.102 1.181 1.181 1.299 1.299

0.590 0.697 0.800 0.896 1.021 1.108 1.233

➢

➢

Surface Treatment

❏

❏



1

16 14 12 12 12 12 12





Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.442 0.6890 5050 0.523 0.8071 5051 0.600 0.9219 5052 0.672 1.0433 5053 0.766 1.1719 5054 0.831 1.2992 5055 0.925 1.4173 5056

Description

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5 5 5 5 6 6 6

Flutes

Hole Shapes

Flutes

UNF

Machine Taps Robust 2X-VA · UN-Fine Threads

upon request



36

●

In stock

Ordering example: CU803001.5050, 3/4-16 UNF-2B, Robust 2X-VA

UNEF UN-8

Machine Taps

UNEF UN-8

• UN-Extra Fine Threads • UN-8 Threads

37

Machine Taps · UN-Extra Fine Threads

HSS Extra

UNEF UN-8

DIN Length · DIN Shank


Ø d2

Ø d1

l2


Ø d1

Ø d2

l2

Hole Shapes 60° P

UNEF

38

Surface Treatment

T.P.I. l1

l2

mm l3

Ø d2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 4.75 5057 4.9 5.60 5058 4.9 7.20 5059 4.9 8.80 5060 5.5 6.2 10.25 5061 7.0 11.80 5062 9.0 13.30 5063 9.0 14.75 5064 11.0 17.75 5066 14.5 21.00 5068 14.5 24.25 5070

2B C/2-3 A 416 A 0101000 Rekord A

1

32 32 32 32 28 28 24 24 20 20 20

56 56 63 63 63 70 70 70 80 80 90

16 16 17 18 18 18 18 18 18 18 18

28 28 –– –– –– –– –– –– –– –– ––

6 6 6 7 8 9 11 12 14 18 18

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Flutes

Nominal Size d1 No. 12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1


3 3 3 4 4 4 4 5 4 4 4

Ordering example: A0101000.5057, No.12-32 UNEF-2B, Rekord A

Machine Taps · UN-Extra Fine Threads

HSS Extra

UNEF UN-8


Chamfer

lA

Reduced Shank

Description

Form E = 1.5-2 Thr.

l1 l2 Form C = 2-3 Thr.

Ø d1

Ø d2

lA

Form B = 4-5 Thr.

l2 ≈ 10 x P

lA

Symbols Hole Shapes

➢ ❚

Description

With Special Cutting Geometry Very Short Chamfer

60° P

UNEF mm l1

l2

Ø d2

2B B/4-5 C 198 C 0201000 Rekord 2B

1

32 32 32 28 28 24 24 20 20 20

80 90 90 90 100 100 100 110 125 140

★ Allow 7 days for delivery

17 17 18 18 18 18 18 20 20 22

4.5 6 7 8 9 11 12 14 18 18

★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 4 4 4 4 4 4 4 4

2B E/1.5-2 C 329 C 0463000 Rekord 2D-VA/E ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 4 4 4 4 4

2B C/2-3 C 392 C 0501000 2 Enorm

★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Flutes

T.P.I.

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 5.60 5058 3.4 7.20 5059 4.9 8.80 5060 5.5 6.2 10.25 5061 7.0 11.80 5062 9.0 13.30 5063 9.0 14.75 5064 11.0 17.75 5066 14.5 21.00 5068 14.5 24.25 5070

Flutes

Surface Treatment

Flutes

Nominal Size d1 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1

➢ ❚


3 3 4 3 4 4 4 4 4 5

39

Machine Taps · UN-8 Threads

HSS Extra

DIN Length · ANSI Shank UNEF UN-8

Overall length acc. to DIN 376

Reduced Shank l1

Ø d1

Ø d2

l2

Hole Shapes

40

inch l1

l2

Ø d2

➢

➢

➢

Surface Treatment

❏

❏

●

❏

2B C/2-3 CU 139 CU 100501 Rekord 2A-H

2B B/4-5 CU 223 CU 203000 Rekord 2B-VA

2B B/4-5 CU 755 CU 209300 Rekord 2B-VA TICN

2B C/2-3 CU 337 CU 456001 Rekord 2D-TI

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.600 0.8750 5018 0.672 1.0039 5247 0.766 1.1250 5249 0.831 1.2500 5251 0.925 1.3780 5253 0.979 1.4961 5255 1.072 1.6339 5257 1.139 1.7520 5259 1.233 1.8750 5261 1.575 2.3819 5265 1

8 8 8 8 8 8 8 8 8 8

6.299 7.087 7.087 7.874 7.874 7.874 7.874 8.858 8.858 10.830

1.417 1.575 1.575 1.654 1.654 1.772 1.772 1.969 1.969 2.165

0.800 0.896 1.021 1.108 1.233 1.305 1.430 1.519 1.644 2.100

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4 4

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4 4

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5

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6 6

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●

3 4 4 4 4 4

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Flutes

T.P.I.

➢

Flutes

Nominal Size d1 1 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 3/4 1 7/8 2 2 1/2


Flutes

UN-8

3 4 4 4 4 4

Flutes

60° P

●

3

● ●

4 4 4

●

6

●

Ordering example: CU100501.5247, 1 1/8-8 UN-2B, Rekord 2A-H

Machine Taps · UN-8 Threads

HSS Extra DIN Length · ANSI Shank

Chamfer

lA

Form C = 2-3 Thr.

Form B = 4-5 Thr.

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

lA

Symbols

● ● ● ● ● ● ● ● ●

4 4 4 5 5 5 6 6 6

● ● ● ● ● ● ● ● ●

4 4 4 5 5 5 6 6 6

2B C/2-3 CU 468 CU 503500 2 Enorm Z ● 1) ● ● ● ● ● ● ● ●

5 5 5 6 6 6 8 8 8

➢

●

●

2B C/2-3 CU 918 CU 503700 2 Enorm Z TIN

2B C/2-3 CU 917 CU 509400 2 Enorm Z TICN

● 2) ● ● ● ● ● ● ● ●

5 5 5 6 6 6 8 8 8

● 3) ● ● ● ● ● ● ● ●

➢ ❏ ■ ● ●

Flutes

3B C/2-3 CU 901 CU 503210 2 Enorm VA NE2

➢

Flutes

2B C/2-3 CU 451 CU 503200 2 Enorm VA NE2

Flutes

■

➢

Flutes

■

Flutes

➢

Description

Form E = 1.5-2 Thr.

lA

➢

UNEF UN-8


5 5 5 6 6 6 8 8 8

EDP Dimen. ID 5018 5247 5249 5251 5253 5255 5257 5259 5261 5265

Description

With Special Cutting Geometry NT/NT2 Nitrided Ne2 Neutralized TiN Coating TiCN Coating

Nominal Size d1 1 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 3/4 1 7/8 2 2 1/2

T.P.I.

8 8 8 8 8 8 8 8 8 8

Chamfer (lA) = E/1.5-2, EDP Tool Identification = CU 513500 Chamfer (lA) = E/1.5-2, EDP Tool Identification = CU 513700 3) Chamfer (l ) = E/1.5-2, EDP Tool Identification = CU 519400 A 1) 2)

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In stock

41

Machine Taps Robust 2X-VA · UN-8 Threads

HSS Extra

DIN Length · ANSI Shank UNEF UN-8


Chamfer

lA

Reduced Shank

Description

Form C = 2-3 Thr.

l1

Ø d1

Ø d2

l2

Symbols ➢ ❏

60° P

Nominal Size d1 1 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 3/4 1 7/8 2 2 1/4 2 1/2 3 3 1/2 4 4 1/2

T.P.I.

inch l1

l2

Ø d2

6.299 7.087 7.087 7.874 7.874 7.874 7.874 8.858 8.858 9.843 10.830 11.810 12.800 13.780 13.780

1.417 1.575 1.575 1.654 1.654 1.772 1.772 1.969 1.969 1.969 2.165 2.165 2.362 2.362 2.559

0.800 0.896 1.021 1.108 1.233 1.305 1.430 1.519 1.644 1.894 2.100 2.100 2.350 2.350 2.350



➢

➢

Surface Treatment

❏

❏


3B 1) C/2-3 CU 517 CU 803011 Robust 2X-VA

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.600 0.8750 5018 0.672 1.0039 5247 0.766 1.1250 5249 0.831 1.2500 5251 0.925 1.3780 5253 0.979 1.4961 5255 1.072 1.6339 5257 1.139 1.7520 5259 1.233 1.8750 5261 1.420 2.1260 5263 1.575 2.3819 5265 1.575 2.8740 5269 1.762 3.3819 5273 1.762 3.8780 5277 1.762 4.3780 5281 1

8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

Flutes

UN-8

●

5 5 6 6 6 6 6 6 6 7 7 8 10 10 10

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upon

● ●

request

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1)



Flutes

Hole Shapes

Description

Class 2B threads may be produced with 3B taps



42

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In stock

Ordering example: CU803011.5247, 1 1/8-8 UN-3B, Robust 2X-VA

STI-UN LK-UN

Machine Taps

STI-UN LK-UN

• Screw Thread Insert UN-Coarse Threads • Screw Thread Insert UN-Fine Threads • Self-Lock UN-Coarse Threads

43

Machine Taps · Screw Thread Insert · UN-Coarse Threads

HSS Extra

DIN Length · ANSI Shank Overall length acc. to DIN 371 wire thread insert

STI-UN LK-UN

major dia. minor dia.

basic thread for thread insert STI

Reinforced Shank (STI-No.4 - STI 5/16) l1 l3 l2 ≈ 10 x P

Ø d2

Ø d1

l2

Hole Shapes 60° P

44

T.P.I.

40 40 32 32 24 24 20 18

Major dia. min. 0.1445 0.1575 0.1786 0.2046 0.2441 0.2701 0.3150 0.3847

l1

l2

inch l3

Ø d2

➢

Surface Treatment

❏

❏



Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.110 0.1220 5611 0.131 0.1339 5612 0.152 0.1496 5613 0.165 0.1732 5614 0.191 0.2047 5615 0.238 0.2283 5616 0.238 0.2638 5617 0.286 0.3307 5618 1

2.205 2.480 2.756 3.150 3.150 3.543 3.543 3.937

0.472 0.512 0.512 0.512 0.669 0.669 0.787 0.866

0.787 0.827 0.984 1.142 1.181 1.260 1.378 1.535

0.141 0.168 0.194 0.220 0.255 0.318 0.318 0.381

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3 3 3 3 3 3 3 3

● ● ● ● ● ● ● ●

➢ ❚

3 3 3 3 3 3 3 3

3B E/1.5-2 BU 507 BU 513510 1 Enorm Z/E ● ● ● ● ● ● ● ●

Flutes

Nominal Size d1 STI-No. 4 STI-No. 5 STI-No. 6 STI-No. 8 STI-No. 10 STI-No. 12 STI 1/4 STI 5/16

➢

Flutes

Reinforced Shank


Flutes

STI-UNC

3 3 3 3 3 3 3 3

Ordering example: BU203010.5611, STI-No.4-40 UNC-3B, Rekord 1B-VA

Machine Taps · Screw Thread Insert · UN-Coarse Threads

HSS Extra DIN Length · ANSI Shank Overall length acc. to DIN 376

wire thread insert

Chamfer

Description STI-UN LK-UN


lA

Form E = 1.5-2 Thr.


lA

Form C = 2-3 Thr.

Reduced Shank (STI 3/8 - STI 3/4) l1 Form B = 4-5 Thr.

l2 ≈ 10 x P

lA Ø d2

Ø d1

l2

Symbols Hole Shapes

➢ ❏ ❚

60° P

●

In stock

➢

Surface Treatment

❏

❏



Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.275 0.3937 5619 0.322 0.4531 5620 0.360 0.5236 5621 0.406 0.5906 5622 0.442 0.6496 5623 0.523 0.7776 5624 1

● ● ● ● ● ●

3 3 3 3 3 3

● ● ● ● ● ●

With Special Cutting Geometry NT/NT2 Nitrided Very Short Chamfer

➢ ❚

3 3 3 3 3 3

3B E/1.5-2 CU 895 CU 513510 2 Enorm Z/E ● ● ● ● ●

Flutes

Nominal T.P.I. Major inch l1 l2 Ø d2 Size dia. d1 min. STI 3/8 16 0.4562 3.937 0.866 0.367 STI 7/16 14 0.5303 4.331 1.024 0.429 STI 1/2 13 0.5999 4.331 1.063 0.480 STI 9/16 12 0.6708 4.921 1.024 0.542 STI 5/8 11 0.7431 4.921 1.181 0.590 STI 3/4 10 0.8799 5.512 1.260 0.697

➢

Flutes

Reduced Shank


Flutes

STI-UNC

Description

5 4 4 5 5

45

Machine Taps · Screw Thread Insert · UN-Fine Threads

HSS Extra

DIN Length · ANSI Shank Overall length acc. to DIN 371 wire thread insert

STI-UN LK-UN



Reinforced Shank (STI-No.4 - STI 5/16) l1 l3 l2 ≈ 10 x P

Ø d2

Ø d1

l2

Hole Shapes 60° P

1)

T.P.I.

48 40 36 32 28 24

Major dia. min. 0.1391 0.1705 0.2001 0.2306 0.2964 0.3666

l1

l2

Ø d2

Surface Treatment

❏

❏



Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.110 0.1181 5633 0.131 1) 0.1457 5635 0.165 0.1732 5636 0.191 0.2008 5637 0.238 0.2598 5639 0.286 0.3230 5640 1

2.205 2.480 3.150 3.150 3.543 3.937

0.472 0.512 0.512 0.512 0.669 0.709

While stocks last we will supply d2 = 0.194 and

46

inch l3

➢

0.787 0.827 1.142 1.181 1.260 1.535

0.141 0.168 1) 0.220 0.255 0.318 0.381

● ● ● ● ● ●

3 3 3 3 3 4

● ● ● ● ● ●

➢ ❚

3 3 3 3 3 3

3B E/1.5-2 BU 508 BU 513510 1 Enorm Z/E ● ● ● ● ● ●

Flutes

Nominal Size d1 STI-No. 4 STI-No. 6 STI-No. 8 STI-No. 10 STI 1/4 STI 5/16

➢

Flutes

Reinforced Shank


Flutes

STI-UNF

3 3 3 3 3 3

= 0.152

Ordering example: BU203010.5633, STI-No.4-48 UNF-3B, Rekord 1B-VA

Machine Taps · Screw Thread Insert · UN-Fine Threads

HSS Extra DIN Length · ANSI Shank Overall length acc. to DIN 374

wire thread insert

Chamfer

Description STI-UN LK-UN


lA

Form E = 1.5-2 Thr.


lA

Form C = 2-3 Thr.

Reduced Shank (STI 3/8 - STI 3/4) l1 Form B = 4-5 Thr.

l2 ≈ 10 x P

lA Ø d2

Ø d1

l2

Symbols Hole Shapes

➢ ❏ ❚

60° P

●

In stock

➢

Surface Treatment

❏

❏



Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.242 0.3858 5641 0.275 0.4528 5642 0.322 0.5156 5643 0.360 0.5781 5644 0.406 0.6406 5645 0.489 0.7677 5646 1

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4 3 3

● ● ● ● ● ●


➢ ❚

3 3 3 3 4 4

3B E/1.5-2 CU 896 CU 513510 2 Enorm Z/E ● ● ● ● ●

Flutes

Nominal T.P.I. Major inch l1 l2 Ø d2 Size dia. d1 min. STI 3/8 24 0.4291 3.937 0.709 0.323 STI 7/16 20 0.5025 3.937 0.866 0.367 STI 1/2 20 0.5650 3.937 0.866 0.429 STI 9/16 18 0.6347 3.937 0.866 0.480 STI 5/8 18 0.6972 4.331 0.984 0.542 STI 3/4 16 0.8312 4.921 0.984 0.652

➢

Flutes

Reduced Shank


Flutes

STI-UNF

Description

4 5 5 5 5

47

Machine Taps · Self-Lock · UN-Coarse Threads

HSS Extra


Chamfer

STI-UN LK-UN

Reinforced Shank (1/4 - 3/8)

Description

l1 l3 l2

Form E = 1.5-2 Thr.

Ø d2

Ø d1

lA

lA

Reduced Shank

Form B = 4-5 Thr.

(1/2) l1

Ø d1

Ø d2

l2 ≈ 10 x P

l2

Symbols

Hole Shapes

➢ ❚

Description


60° P

LK-UNC

inch l3

Ø d2

20 18 16

3.150 3.543 3.937

0.669 0.787 0.866

1.181 1.378 1.535

0.255 0.318 0.381

Reduced Shank Nominal Size d1 LK 1/2

T.P.I. l1

l2

inch l3

Ø d2

CU 244 CU 201000 Rekord 2B

4.331

0.984

––

0.367

● ● ●

1

13

The alternative in locking thread technology and thread stripping prevention.

●

●

3 3 3

● ●

CU 902 CU 513500 2 Enorm Z/E

3

●

3 3 3

4

Type BT

• Self-locking internal thread form • For standard external fasteners • Eliminates need for costly and ineffective inserts or locking parts • Ease of assembly • Provides uniform distribution of load over the entire thread length • Reduces probability of thread stripping in aluminium and other soft materials

48

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.275 0.4375 5666

1

Flutes

l2

BT E/1.5-2 BU 529 BU 513500 1 Enorm Z/E

Flutes

l1

BT B/4-5 BU 315 BU 201000 Rekord 1B

Flutes

T.P.I.

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.191 0.2087 5662 0.238 0.2677 5663 0.286 0.3268 5664

Flutes

Surface Treatment

Reinforced Shank Nominal Size d1 LK 1/4 LK 5/16 LK 3/8

➢ ❚


BT

BT = Wedge ramp inclined backwards ●

In stock

Ordering example: BU201000.5662, LK 1/4-20 UNC-BT, Rekord 1B

M


M

• ISO Metric Coarse Threads

49

Machine Taps · ISO Metric Coarse Threads

HSS Extra


Reinforced Shank (M4 - M10) l1 l3

Ø d2

Ø d1

M

l2

Reduced Shank (M12 - M24) l1

Ø d1

Ø d2

l2

Hole Shapes

l1

l2

l3

Ø d2

➢

➢

➢

❏

●

❏

▲

●

6H E/1.5-2 AU 435 AU 110501 Rekord A-H/E

6H E/1.5-2 AU 437 AU 110601 Rekord A-H/E TIN

6H B/4-5 AU 452 AU 203000 Rekord B-VA

6H B/4-5 AU 807 AU 201700 Rekord B CRN

6H B/4-5 AU 469 AU 201400 Rekord B TIN

1

1/8

2 2 3/8 2 1/2 2 23/32 2 15/16 3 3/8 3 19/32 3 13/16 4 15/32 4 29/32

2.13 2.38 2.50 2.72 2.94 3.38 3.59 3.81 4.47 4.91

0.512 0.591 0.669 0.787 0.866 0.984 1.024 1.063 1.181 1.339

0.827 0.945 1.142 1.299 1.378 –– –– –– –– ––

0.168 0.194 0.255 0.318 0.381 0.367 0.429 0.480 0.652 0.760

● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3 4 4

● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3 4 4

● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3 3 3

● ● ● ● ● ● ● ● ● ●

Flutes

inch P mm 0.7 0.8 1.0 1.25 1.5 1.75 2.0 2.0 2.5 3.0

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.131 0040 3.3 0.152 0050 4.2 0.191 0060 5.0 0.238 0080 6.8 0.286 0100 8.5 0.275 10.2 0112 0.322 12.0 0114 0.360 14.0 0116 0.489 17.5 0120 0.570 21.0 0124

➢ ❚

Flutes

Surface Treatment

➢ ❚

Flutes

Nominal Size d1 M 4 M 5 M 6 M 8 M 10 M 12 M 14 M 16 M 20 M 24


Flutes

M

3 3 3 3 3 3 3 3 3 3

● ● ● ● ● ● ● ● ● ●

Flutes

60° P

3 3 3 3 3 3 3 3 3 3

Drill or countersink diameters are in mm!

50

Ordering example: AU110501.0040, M4-6H, Rekord A-H/E



Chamfer

Form E = 1.5-2 Thr.

M

lA

Description

lA

Form B = 4-5 Thr.

Symbols

● ● ● ● ● ● ● ●

●

In stock

3 3 3 3 3 3 3 3

➢ ❚

▲

●

❏

●

6H E/1.5-2 AU 525 AU 46D100 Rekord D-VA/E CRN

6H E/1.5-2 AU 519 AU 461400 Rekord D/E TIN

6H E/1.5-2 AU 517 AU 464001 Rekord D-GAL/E

6H E/1.5-2 AU 521 AU 464101 Rekord D-GAL/E TIN

● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3

● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3

● ● ● ● ● ●

3 3 3 3 3 3

● ● ● ● ● ●

Flutes

➢ ❚

Flutes

➢ ❚

Flutes

➢ ❚

Flutes

6H E/1.5-2 AU 502 AU 463000 Rekord D-VA/E

Flutes

➢ ❚

➢ ❏ ▲ ● ❚

3 3 3 3 3 3

EDP Dimen. ID 0040 0050 0060 0080 0100 0112 0114 0116 0120 0124

Description

With Special Cutting Geometry NT/NT2 Nitrided Cromium Nitrided (CrN) TiN Coating Very Short Chamfer


P mm 0.7 0.8 1.0 1.25 1.5 1.75 2.0 2.0 2.5 3.0

51


HSS Extra



l2 ≈ 10 x P

l1

Ø d1

Ø d2

l2

l2 ≈ 10 x P

l2 ≈ 10 x P

Reduced Shank (M12 - M24)

l2 ≈ 10 x P

Ø d2

Ø d1

M

l2

Hole Shapes

Surface Treatment

inch P mm 0.7 0.8 1.0 1.25 1.5 1.75 2.0 2.0 2.5 3.0

l1

l2

l3

Ø d2


6H C/2-3 AU 571 AU 503000 Enorm VA

1

1/8

2 2 3/8 2 1/2 2 23/32 2 15/16 3 3/8 3 19/32 3 13/16 4 15/32 4 29/32

2.13 2.38 2.50 2.72 2.94 3.38 3.59 3.81 4.47 4.91

0.512 0.591 0.669 0.787 0.866 0.984 1.024 1.063 1.181 1.339

0.827 0.945 1.142 1.299 1.378 –– –– –– –– ––

0.168 0.194 0.255 0.318 0.381 0.367 0.429 0.480 0.652 0.760

● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3 3 4

➢

➢ ❚

➢ ❚

●

▲

●

6H C/2-3 AU 573 AU 501400 Enorm

6H E/1.5-2 AU 596 AU 51D200 Enorm Z/E CRN

6H E/1.5-2 AU 599 AU 513700 Enorm Z/E TIN

TIN ● ● ● ● ● ● ● ● ● ●

3 3 3 3 3 3 3 3 3 4

● ● ● ●

Flutes

➢

Flutes



Flutes

M

3 3 3 4

● ● ● ●

Flutes

60° P

3 3 3 4


52

Ordering example: AU503000.0040, M4-6H, Enorm-VA

Roll Form Taps · ISO Metric Coarse Threads


Chamfer

Form E = 1.5-2 Thr.

M

lA

Description

lA

Form C = 2-3 Thr.

Roll Form Taps:

lA

Form C = 2-3 Thr.

Symbols


❖

❖

❖

❖

❑

▲

●

●

6H C/2-3 AU 682 AU 921000 GFU Druck-S-OLN

6H C/2-3 AU 690 AU 921700 GFU Druck-S-OLN CRN

6H C/2-3 AU 683 AU 921400 GFU Druck-S-OLN TIN

6H C/2-3 AU 684 AU 929000 GFU Druck-S-OLN TICN

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

Ø D1

3.7 4.65 5.55 7.4 9.3 11.2 13.0 15.0 18.8 ––

➢ ❏ ▲ ● ● ❖ ❚

EDP Dimen. ID 0040 0050 0060 0080 0100 0112 0114 0116 0120 0124

Description

With Special Cutting Geometry NT/NT2 Nitrided Cromium Nitrided (CrN) TiN Coating TiCN Coating With Oil Grooves Very Short Chamfer


P mm 0.7 0.8 1.0 1.25 1.5 1.75 2.0 2.0 2.5 3.0


●

In stock

53


HSS Extra



Ø d2

Ø d1

M

l2


Ø d1

Ø d2

l2

Hole Shapes 60° P

M

54

LH

AZ

ISO 2/6H C/2-3 A 402 A 0101050 Rekord A-LH

ISO 2/6H C/2-3 A 403 A 0121000 Rekord A-AZ

l3

Ø d2

1

0.7 0.8 1.0 1.25 1.5 1.75 2.0 2.0 2.5 3.0

45 50 56 63 70 75 80 80 95 110

12 14 16 20 22 24 26 27 32 34

22 25 28 –– –– –– –– –– –– ––

4.5 6 6 6 7 9 11 12 16 18

★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3 4 4

★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3 4 4

★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3

★ ★ ★ ★ ★

3 3 3 3 3

ISO 3/6G C/2-3 A 406 A 0102520 Rekord A-MS ★ ★ ★ ★ ★

Flutes

l2

ISO 2/6H C/2-3 A 405 A 0102500 Rekord A-MS

Flutes

l1

ISO 2/6H C/2-3 A 400 A 0101000 Rekord A

Flutes

mm P


Flutes

Surface Treatment

Flutes



3 3 3 3 3

Ordering example: A0101000.0040, M4-6H, Rekord A


HSS Extra DIN Length · DIN Shank

Chamfer

Form E = 1.5-2 Thr.

M

lA

Description

lA

Form C = 2-3 Thr.

lA

Form B = 4-5 Thr.

Symbols ➢ ❏ ❚

★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3 3 3

★ ★ ★ ★ ★ ★ ★ ★


3 3 3 3 3 3 3 3

ISO 2/6H B/4-5 A 453 A 0223000 Rekord B-VA-AZ

★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3

★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3

ISO 2/6H C/2-3 A 500 A 0451000 Rekord D ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3 3 3

ISO 2/6H E/1.5-2 A 502 A 0463000 Rekord D-VA/E ★ ★ ★ ★ ★ ★ ★ ★

Flutes

ISO 2/6H B/4-5 A 452 A 0203000 Rekord B-VA

Flutes

❏

LH AZ

➢ ❚

AZ

❏

Flutes

ISO 2/6H B/4-5 A 459 A 0221000 Rekord B-AZ

Flutes

Flutes

ISO 2/6H B/4-5 A 450 A 0201000 Rekord B

➢

Flutes

➢

AZ

3 3 3 3 3 3 3 3

EDP Dimen. ID 0040 0050 0060 0080 0100 0112 0114 0116 0120 0124

Description

With Special Cutting Geometry NT/NT2 Nitrided Very Short Chamfer Left-hand Thread Interrupted Threads


P 0.7 0.8 1.0 1.25 1.5 1.75 2.0 2.0 2.5 3.0

55


HSS Extra



Ø d2

Ø d1

M

l2


Ø d1

Ø d2

l2

Hole Shapes 60° P

M

56

➢ ❚

ISO 3/6G E1.5-2 A 553 A 0511020 Enorm/E

ISO 2/6H E1.5-2 A 551 A 0513500 Enorm Z/E

l2

l3

Ø d2

1

0.7 0.8 1.0 1.25 1.5 1.75 2.0 2.0 2.5 3.0

45 50 56 63 70 75 80 80 95 110

22 25 28 –– –– –– –– –– –– ––

4.5 6 6 6 7 9 11 12 16 18

★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3 3 4

★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3 3

★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Flutes

l1

ISO 2/6H C/2-3 A 550 A 0501000 Enorm

Flutes

mm P


Flutes

Surface Treatment



❚


3 3 3 3 3 4 4 4 4 5

Ordering example: A0501000.0040, M4-6H, Enorm


Carbide For tapping blind and through holes up to 1.5 x d1 in hard materials up to approximately 63 Rc


Chamfer

lA

Form E = 1.5-2 Thr.

M

Reinforced Shank

Description

l1 l3

lA

Ø d2

Ø d1

l2

Special core hole diameters are required for the use of HCUT taps.

lA

➢ ● ❚

60° P

VHM

Reinforced Shank Nominal Size d1 M 4 M 5 M 6 M 8 M 10 M 12 M 16

mm P

l1

l2

l3

Ø d2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0040 3.4 3.4 0050 4.9 4.3 0060 4.9 5.1 0080 6.2 6.9 0100 8.0 8.6 0112 9.0 10.4 0116 12.0 14.2 1

0.7 0.8 1.0 1.25 1.5 1.75 2.0

63 70 80 90 100 110 110


8 10 12 15 18 21 24

20 26 28 35 38 41 44

4.5 6 6 8 10 12 16

Carbide

●

●

6HX C/2-3 B 594 B 010K101 VHM-Rekord 1A-HCUT/C TICN ★ ★ ★ ★ ★ ★ ★

6HX D/4-5 B 595 B 016K101 VHM-Rekord 1A-HCUT/D TICN

Flutes

Surface Treatment

Carbide

Flutes

M

Form D = 4-5 Thr.

Symbols

Hole Shapes


Form C = 2-3 Thr.

4 4 4 5 5 5 6

★ ★ ★ ★ ★ ★ ★

4 4 4 5 5 5 6

Description

With Special Cutting Geometry TiCN Coating Very Short Chamfer Both cutting part and shank of solid carbide

57


HSS Extra



Ø d2

Ø d1

M

l2


Ø d1

Ø d2

l2

Hole Shapes

0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

45 50 56 56 63 70 70 80 90 100

8 9 11 12 13 14 15 17 20 22

–– 14 18 20 21 25 25 30 35 39

2.8 2.8 3.5 4.0 4.5 6.0 6.0 6.0 8.0 10.0

Reduced Shank Nominal Size d1 M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 M 30 M 33 M 36 M 42 M 45 M 48 M 52

58

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 10.2 7.0 0112 12.0 9.0 0114 14.0 9.0 0116 15.5 11.0 0118 17.5 12.0 0120 19.5 14.5 0122 21.0 14.5 0124 24.0 16.0 0127 26.5 18.0 0130 20.0 29.5 0133 22.0 32.0 0136 24.0 37.5 0142 29.0 40.5 0145 29.0 43.0 0148 32.0 47.0 0152

C 100 C 0101000 Rekord 2A

1

mm P

l1

l2

l3

Ø d2

1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

110 110 110 125 140 140 160 160 180 180 200 200 220 250 250

24 26 27 30 32 32 34 36 40 40 50 56 58 65 65

–– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

9.0 11.0 12.0 14.0 16.0 18.0 18.0 20.0 22.0 25.0 28.0 32.0 36.0 36.0 40.0

★ ★ ★ ★ ★ ★ ★ ★ ★ ★

1

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3 3 3

3 3 3 4 4 4 4 4 4 4 4 4 4 4 4

➢

❏

●

6HX C/2-3 B 209 B 0100501 Rekord 1A-H

6HX C/2-3 B 229 B 0109101 Rekord 1A-H TICN

★ ★ ★ ★

3 3 3

●

★ ★ ★ ★

3 3 3 3

●

C 103 C 0121000 Rekord 2A-AZ ★ ★ ★ ★ ★ ★ ★

● ●

● ● ●

3 3 3 4 4 4 4

C 108 C 0100501 Rekord 2A-H ● ● ● ● ● ● ●

3 3 3 3

★

3

3 3 3 3

★ ★ ★ ★

3 3 3 3

3 3 3 4 4 4 4

C 146 C 0109101 Rekord 2A-H TICN

Flutes

Ø d2

➢

Flutes

l3

Flutes

l2

ISO 2/6H C/2-3 B 203 B 0121000 Rekord 1A-AZ

Flutes

l1

Flutes

mm P

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 2.1 1.6 0020 2.1 2.05 0025 2.7 2.5 0030 3.0 2.9 0035 3.4 3.3 0040 4.9 3.7 0045 4.9 4.2 0050 4.9 5.0 0060 6.2 6.8 0080 8.0 8.5 0100

ISO 2/6H C/2-3 B 200 B 0101000 Rekord 1A

Flutes

Surface Treatment

Reinforced Shank Nominal Size d1 M 2 M 2.5 M 3 M 3.5 M 4 M 4.5 M 5 M 6 M 8 M 10

AZ


Flutes

M

Flutes

60° P

★

3

★

3

★

4

Ordering example: B0101000.0020, M2-ISO2/6H, Rekord 1A


HSS Extra / Carbide DIN Length · DIN Shank

Chamfer

Form C = 2-3 Thr.

M

lA

Description

l2 ≈ 10 x P

l2 ≈ 10 x P

Symbols ➢ ❏ ● AZ IKZ IKZN

Flutes 3 3 3 4 4

6HX C/2-3 B 206 B 0104001 Rekord 1A-GAL

upon

★

3

request

★

3

★ ★ ★ ★

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

★ ★ ★ ★

C 167 C 1060501 Rekord 2A-H-IKZN

VHM

upon request


C 586 C 1950901 VHM/KHM Rekord 2A-H-IKZ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3

ISO 2/6H C/2-3 B 208 B 0102500 Rekord 1A-MS

KHM

With Special Cutting Geometry NT/NT2 Nitrided TiCN Coating Interrupted Threads Axial coolant thru for blind hole applications Axial coolant thru with radial flow into the flutes for thru and blind hole applications Both cutting part and shank of solid carbide (up to Ø 12 mm) Cutting part of solid carbide shank of tool steel (from Ø 14 mm)


6HX C/2-3 B 580 B 0170901 VHM-Rekord 1A-FK

Flutes

Flutes

6HX C/2-3 B 581 B 1950901 VHM-Rekord 1A-H-IKZ

3 3 3 3

C 149 C 1950501 Rekord 2A-H-IKZ

In stock

6HX C/2-3 B 241 B 1060501 Rekord 1A-H-IKZN

3 3 3 3

★ ★ ★ ★ ★

3 3 3 3 3

3 3 3 3

★ ★ ★ ★

3 3 3 3

EDP Dimen. ID 0020 0025 0030 0035 0040 0045 0050 0060 0080 0100

Nominal Size d1 M 2 M 2.5 M 3 M 3.5 M 4 M 4.5 M 5 M 6 M 8 M 10

P 0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5


★ ★ ★ ★

●

➢

Carbide

❏

Flutes

6HX C/2-3 B231 B 1950501 Rekord 1A-H-IKZ

★ ★ ★ ★ ★

Carbide IKZ

❏

Flutes

❏

IKZN

Flutes

➢

IKZ

Flutes

➢

Description

3 4 4 4 4 4 4 4

EDP Dimen. ID 0112 0114 0116 0118 0120 0122 0124 0127 0130 0133 0136 0142 0145 0148 0152

Nominal Size d1 M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 M 30 M 33 M 36 M 42 M 45 M 48 M 52

P 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

59


HSS Extra

New

Reinforced Shank (M2 - M10)

New

New


l1 l3

Ø d2

Ø d1

M

l2


Ø d1

Ø d2

l2

Hole Shapes 60° P

Ø d2

60

●


6HX C/2-3 B 656 B 0109401 Rekord 1A-Z TICN

6HX C/2-3 B 657 B 1959401 Rekord 1A-Z-IKZ TICN


C 712 C 0109401 Rekord 2A-Z TICN

1

0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

45 50 56 56 63 70 70 80 90 100

–– 14 18 20 21 25 25 30 35 39

2.8 2.8 3.5 4.0 4.5 6.0 6.0 6.0 8.0 10.0

Reduced Shank mm P

l1

1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

110 110 110 125 140 140 160 160 180 180 200 200 220 250 250

l2

l3

Ø d2



●

–– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

9.0 11.0 12.0 14.0 16.0 18.0 18.0 20.0 22.0 25.0 28.0 32.0 36.0 36.0 40.0

1

★

3

★

3

★ ★ ★ ★

3 3 3 3

●

★ ★ ★ ★

3 3 3 3

C 713 C 1959401 Rekord 2A-Z-IKZ TICN

6HX C/2-3 B 663 B 1069401 Rekord 1A-Z-IKZN TICN

★ ★ ★ ★

C 726 C 1069401 Rekord 2A-Z-IKZN TICN

Flutes

l3

Surface Treatment

IKZN

3 3 3 3

Flutes

l2

➢

IKZ

Flutes

l1

➢

Flutes

mm P



➢

Flutes

Reinforced Shank


Flutes

M

★

3

★

3

★

3

★ ★ ★

3 4 4

★ ★ ★

3 4 4

★ ★ ★

3 4 4

Ordering example: B0109401.0030, M3-6HX, Rekord 1A-Z-TICN

Machine Taps · ISO Metric Coarse Threads For lubricant-free thread cutting in a broad range of materials

New

New


New

New

New


HSS Extra

Chamfer

Form C = 2-3 Thr.

M

lA

Description

Symbols ➢ ● ●

3

●

3 3 3 3

● ● ●

C 716 C 3109401 Rekord 2A-S TICN ●

3

● ● ● ●

C 718 C 3159401 Rekord 2A-S-IKZ TICN ● ●

● ● ●

●

In stock

3 4 4

● ● ●

3 3 3 3

3 3 3 4 4


● ● ● ●

C 719 C 3179401 Rekord 2A-S-IKZN TICN

3 3 3 3

●

6HX C/2-3 B 659 B 4109401 Rekord 1A-ÖKO TICN

6HX C/2-3 B 662 B 410B401 Rekord 1A-ÖKO TIALN-T4

IKZ IKZN

★

3

★

3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

C 717 C 4109401 Rekord 2A-ÖKO TICN

C 724 C 410B401 Rekord 2A-ÖKO TIALN-T4

3

★

3

★

3

●

3 4 4

★ ★ ★

3 4 4

★ ★ ★

3 4 4

●

EDP Dimen. ID 0020 0025 0030 0035 0040 0045 0050 0060 0080 0100


P 0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

Reduced Shank

●

●

With Special Cutting Geometry TiCN Coating TiAlN Coating Axial coolant thru for blind hole applications Axial coolant thru with radial flow into the flutes for thru and blind hole applications


●

Flutes

➢

Flutes

●

Flutes

3

6HX C/2-3 B 661 B 3179401 Rekord 1A-S-IKZN TICN

➢

Flutes

6HX C/2-3 B 660 B 3159401 Rekord 1A-S-IKZ TICN

●

Flutes

6HX C/2-3 B 658 B 3109401 Rekord 1A-S TICN

IKZN

Flutes

●

Flutes

●

●

➢

IKZ

Flutes

➢

Flutes

➢

Description

EDP Dimen. ID 0112 0114 0116 0118 0120 0122 0124 0127 0130 0133 0136 0142 0145 0148 0152


P 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

61


HSS Extra



Ø d2

Ø d1

M

l2


Ø d1

Ø d2

l2

Hole Shapes 60° P


0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

45 50 56 56 63 70 70 80 90 100

8 9 11 12 13 14 15 17 20 22

–– 14 18 20 21 25 25 30 35 39

2.8 2.8 3.5 4.0 4.5 6.0 6.0 6.0 8.0 10.0


62

C 170 C 0201000 Rekord 2B

mm P

l1

l2

l3

Ø d2

1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

110 110 110 125 140 140 160 160 180 180 200 200 220 250 250

24 26 27 30 32 32 34 36 40 40 50 56 58 65 65

–– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

9.0 11.0 12.0 14.0 16.0 18.0 18.0 20.0 22.0 25.0 28.0 32.0 36.0 36.0 40.0

1

●

★ ●

★ ●

★ ● ● ● ●

● ● ● ● ● ● ●

★ ★ ★ ★ ★ ★ ★ ★

2 2 3 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3 4 4 4 4 4 4 4

ISO 2/6H B/4-5 B 251 B 0201050 Rekord 1B-LH

Flutes

Catalog No. C 240 EDP Tool Identification C 5207300 EDP MULTI-Rekord Dimen. 2B ØD ID NT2 ★ 3 10.2 7.0 0112 ★ 3 12.0 9.0 0114 ★ 3 14.0 9.0 0116 ★ 3 15.5 11.0 0118 ★ 3 17.5 12.0 0120 ★ 3 19.5 14.5 0122 ★ 3 21.0 14.5 0124 ★ 3 24.0 16.0 0127 ★ 4 26.5 18.0 0130 20.0 29.5 0133 22.0 32.0 0136 24.0 37.5 0142 29.0 40.5 0145 29.0 43.0 0148 32.0 47.0 0152

1

Flutes

Ø d2

7G B/4-5 B 265 B 0201030 Rekord 1B

★ ★ ★ ★ ★

2 2 3 3 3

★ ★ ★ ★ ★

2 2 3 3 3

★ ★ ★

3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

C 182 C 0201020 Rekord 2B ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3

C 184 C 0201030 Rekord 2B ★ ★ ★ ★ ★ ★ ★

Flutes

l3

Flutes

l2

ISO 3/6G B/4-5 B 262 B 0201020 Rekord 1B

Flutes

l1

Flutes

mm P

ISO 2/6H B/4-5 B 250 B 0201000 Rekord 1B

Flutes


ISO 2/6H Class of fit B/4-5 Chamfer (lA) B 313 Catalog No. B 5207300 EDP Tool Identification EDP MULTI-Rekord Dimen. 1B ØD ID NT2 ★ 2 2.1 1.6 0020 ★ 2 2.1 2.05 0025 ★ 3 2.7 2.5 0030 ★ 3 3.0 2.9 0035 ★ 3 3.4 3.3 0040 4.9 3.7 0045 ★ 3 4.9 4.2 0050 ★ 3 4.9 5.0 0060 ★ 3 6.2 6.8 0080 ★ 3 8.0 8.5 0100

Flutes

Reinforced Shank

❏

Flutes

Surface Treatment

LH

3 3 3 3 3 3 3

C 171 C 0201050 Rekord 2B-LH ★ ★ ★ ★ ★ ★ ★

Flutes

M

3 3 3 3 3 3 3

Ordering example: B5207300.0020, M2-ISO2/6H, MULTI-Rekord 1B-NT2



Chamfer


M

lA

Description

lA

Form B = 4-5 Thr.

Symbols ➢ ❏ ■

★ ★ ★ ★ ★ ★ ★ ★ ★

●

In stock

3 3 3 3 3 3 3 3 4

7G B/4-5 B 308 B 0203030 Rekord 1B-VA

ISO 2/6H B/4-5 B 256 B 0223000 Rekord 1B-VA-AZ

● ● ● ● ● ● ●

C 173 C 0203000 Rekord 2B-VA ● ● ● ● ● ● ●

★ ★

Flutes

ISO 2/6H B/approx. 3 B 257 B 0204500 Rekord 1B-AL

ISO 2/6H B/4-5 B 297 B 0201500 Rekord 1B NE2

Reinforced Shank

2 2 3 3 3

★ ★ ★ ★ ★

2 2 3 3 3

★ ★ ★ ★ ★

2 2 3 3 3

★ ★ ★ ★ ★

2 2 3 3 3

★ ★ ★ ★ ★

2 2 2 2 2

★

3

★

3

3 3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

2 2 2 2

★ ★ ★ ★

3 3 3 3

3 3 3 3 3 3 3 3 4


C 183 C 0203020 Rekord 2B-VA ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3

C 235 C 0203030 Rekord 2B-VA ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3

C 176 C 0223000 Rekord 2B-VA-AZ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3 4

C 177 C 0204500 Rekord 2B-AL ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3

C 226 C 0201500 Rekord 2B NE2

EDP Dimen. ID 0020 0025 0030 0035 0040 0045 0050 0060 0080 0100


P 0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5


●

With Special Cutting Geometry NT/NT2 Nitrided Ne2 Neutralized Left-hand Thread Interrupted Threads

■

Flutes

ISO 3/6G B/4-5 B 263 B 0203020 Rekord 1B-VA

LH AZ

➢

Flutes

ISO 2/6H B/4-5 B 253 B 0203000 Rekord 1B-VA

Flutes

❏

Flutes

❏

Flutes

❏

➢

AZ

Flutes

C 172 C 0221000 Rekord 2B-AZ

❏

★

➢

Flutes

3 3 3 3

➢

Flutes

★ ★ ★ ★

➢

Flutes

2 2 3 3 3

Flutes

★ ★ ★ ★ ★

➢

Flutes

ISO 2/6H B/4-5 B 252 B 0221000 Rekord 1B-AZ

Flutes

AZ

Description

★ ★ ★ ★ ★

3 3 3 3 3

★

3

★

4

EDP Dimen. ID 0112 0114 0116 0118 0120 0122 0124 0127 0130 0133 0136 0142 0145 0148 0152


P 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

63


HSS Extra


New

New


l1 l3

Ø d2

Ø d1

M

l2

Reduced Shank (M12 - M52) l1 l2 ≈ 10 x P

Ø d2

Ø d1

l2 ≈ 10 x P

l2

Hole Shapes 60° P

64

●


ISO 2/6H B/4-5 B 703 B 0201700 Rekord 1B CRN

ISO 2/6H B/4-5 B 254 B 0201400 Rekord 1B TIN

6HX B/approx. 3 B 296 B 0206501 Rekord 1B-AERO

6HX B/4-5 B 711 B 0203701 Rekord 1B-Z TIN

0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

45 50 56 56 63 70 70 80 90 100

8 9 11 12 13 14 15 17 20 22

–– 14 18 20 21 25 25 30 35 39

2.8 2.8 3.5 4.0 4.5 6.0 6.0 6.0 8.0 10.0


C 751 C 0201700 Rekord 2B CRN

mm P

l1

l2

l3

Ø d2

1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

110 110 110 125 140 140 160 160 180 180 200 200 220 250 250

24 26 27 30 32 32 34 36 40 40 50 56 58 65 65

–– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

9.0 11.0 12.0 14.0 16.0 18.0 18.0 20.0 22.0 25.0 28.0 32.0 36.0 36.0 40.0

1

●

●

2 2 3

★ ★ ★

2 2 3

★

3

3

●

3

★

3

★

3

3 3 3 3

●

3 3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 4 4

●

●

2 2 3

● ●

●

● ● ●

● ● ● ● ● ● ●

●

3 3 3 3 3 3 3

●

● ● ●

C 174 C 0201400 Rekord 2B TIN ● ● ● ● ● ● ●

3 3 3 3 3 3 3

C 763 C 0203701 Rekord 2B-Z TIN

6HX B/4-5 B 712 B 1083701 Rekord 1B-Z-IKZN TIN

★ ★ ★ ★

C 764 C 1083701 Rekord 2B-Z-IKZN TIN

Flutes

❏

1


●

IKZN

3 3 4 4

Flutes

Ø d2

▲

Flutes

l3

Surface Treatment

➢

Flutes

l2

➢

Flutes

l1

➢

Flutes

mm P

➢

Flutes


➢

Flutes

Reinforced Shank


Flutes

M

★

4

★

4

★

4

★

4

★

4

★

4

Ordering example: B0201700.0020, M2-ISO2/6H, Rekord 1B-CRN

Machine Taps · ISO Metric Coarse Threads For lubricant-free thread cutting in a broad range of materials

New


New

New


New

New


HSS Extra

Chamfer


M

lA

Description


l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

lA

Symbols

● ● ● ●

C 767 C 3203701 Rekord 2B-SPEED TIN ● ● ●

●

In stock

4 4 4

● ● ● ●

C 769 C 3253701 Rekord 2B-SPEED IKZN-TIN ● ● ●

4 4 4


★ ★ ★ ★

3 3 4 4

C 768 C 4203701 Rekord 2B-ÖKO TIN ★ ★ ★

2 2 3 3 3 3 3 3 4 4

4 4 4

★ ★ ★ ★ ★ ★ ★ ★ ★ ★

C 250 C 0301000 Rekord 2C ★ ★ ★ ★ ★ ★ ★ ★ ★

2 2 2 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3 4

❏

●

IKZN

6HX D/4-5 B 322 B 0306001 Rekord 1C-TI

6HX D/4-5 B 336 B 0309601 Rekord 1C-TI TICN

● ● ● ● ● ● ●

C 252 C 0306001 Rekord 2C-TI ● ● ● ● ● ● ●

2 3 3

★

2

★

3

3 3 3 3

★ ★ ★ ★

3 3 3 3

3 3 3 3 3 3 3

C 811 C 0309601 Rekord 2C-TI TICN



Flutes

Flutes

Flutes 3 3 4 4

★ ★ ★ ★ ★ ★ ★ ★ ★ ★

➢

EDP Dimen. ID 0020 0025 0030 0035 0040 0045 0050 0060 0080 0100


P 0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5


●

6HX B/4-5 B 717 B 4203701 Rekord 1B-ÖKO TIN

➢

Flutes

●

Flutes

3 3 3 3 3 3 4 4

●

6HX B/4-5 B 716 B 178F001 Rekord 1B-SYNCHRO IKZN-TIN-T1

ISO 2/6H D/4-5 B 320 B 0301000 Rekord 1C

Flutes

●

6HX B/4-5 B 715 B 3253701 Rekord 1B-SPEED IKZN-TIN

●

●

Flutes

6HX B/4-5 B 714 B 3203701 Rekord 1B-SPEED TIN

Flutes

●

➢

IKZN

Flutes

●

➢

IKZN

Flutes

➢

Flutes

➢

➢ ❏ ▲ ● ●

Description

★

3

★ ★ ★ ★ ★

3 3 3 3 3

EDP Dimen. ID 0112 0114 0116 0118 0120 0122 0124 0127 0130 0133 0136 0142 0145 0148 0152


P 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

65


HSS Extra / Carbide

New



Ø d2

Ø d1

M

l2


Ø d1

Ø d2

l2 ≈ 10 x P

l2

Hole Shapes

45 50 56 56 63 70 70 80 90 100

8 9 11 12 13 14 15 17 20 22

–– 14 18 20 21 25 25 30 35 39

2.8 2.8 3.5 4.0 4.5 6.0 6.0 6.0 8.0 10.0

66

C 816 C 030J401 Rekord 2C-NI TICN

mm P

l1

l2

l3

Ø d2

1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

110 110 110 125 140 140 160 160 180 180 200 200 220 250 250

24 26 27 30 32 32 34 36 40 40 50 56 58 65 65

–– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

9.0 11.0 12.0 14.0 16.0 18.0 18.0 20.0 22.0 25.0 28.0 32.0 36.0 36.0 40.0

1

★ ★ ★

2

● ●

★

3

●

★ ★ ★ ★ ★

★

3 3 3 3

3

● ● ● ●

C 300 C 0451000 Rekord 2D ● ●

★

3

● ●

★

3

● ● ● ● ● ● ● ● ● ● ●

2 2 2 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3 4 4 4 4 4 4 4

★ ★ ★ ★

C 589 C 0960101 VHM-Rekord 2D-VA-IKZ ★

3 3 3 3

3

ISO 2/6H E/1.5-2 B 382 B 0463000 Rekord 1D-VA/E

ISO 3/6G E/1.5-2 B 390 B 0463020 Rekord 1D-VA/E

★ ★ ★ ★ ★

2 2 2 3 3

★ ★ ★

2 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

C 302 C 0463000 Rekord 2D-VA/E ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3

C 318 C 0463020 Rekord 2D-VA/E

Flutes

0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5



1

6HX C/2-3 B 584 B 0960101 VHM-Rekord 1D-VA-IKZ

➢ ❚

Flutes

Ø d2

ISO 2/6H C/2-3 B 380 B 0451000 Rekord 1D

➢ ❚

Flutes

l3

6HX D/4-5 B 341 B 030J401 Rekord 1C-NI TICN

Flutes

l2


Flutes

l1

●

Flutes

mm P

Surface Treatment

Carbide IKZ

Flutes


➢

Flutes

Reinforced Shank


Flutes

M

Flutes

60° P

upon request

Ordering example: B0451000.0020, M2-ISO2/6H, Rekord 1D


HSS Extra

New


Chamfer

Form E = 1.5-2 Thr.

M

lA

Description

lA

Form C = 2-3 Thr.

Symbols

● ● ● ● ●

C 852 C 046D100 Rekord 2D-VA/E CRN ● ● ● ● ● ● ●

●

In stock

3 3 3 3

●

3 3 3 3 3 3 3

● ● ● ●

● ● ●

C 851 C 0461400 Rekord 2D/E TIN ● ● ● ● ● ● ●

●

IKZ

ISO 2/6H C/2-3 B 414 B 0961400 Rekord 1D-IKZ TIN

6HX C/2-3 B 383 B 0456001 Rekord 1D-TI

6HX C/2-3 B 805 B 0459601 Rekord 1D-TI TICN

VHM

2 2 2 3 3 3 3 3 3

3 3 3 3 3 3 3


● ● ●

★ ★ ★ ★

C 327 C 0963000 Rekord 2D-VA-IKZ ★ ★ ★ ★ ★

3 3 3 3

3 3 3 3 3

★ ★ ★ ★

C 855 C 0969300 Rekord 2D-VA-IKZ TICN ★ ★ ★

3 3 3 3

3 3 3

★

3

★

3

★ ★ ★ ★

C 341 C 0961400 Rekord 2D-IKZ TIN ★ ★ ★ ★ ★

3 3 3 3

3 3 3 3 3

● ● ● ●

C 303 C 0456001 Rekord 2D-TI ● ● ● ● ● ● ●

2 3 3

★

2

★

3

3 3 3 3

★ ★ ★ ★

3 3 3 3

3 3 3 3 3 3 3

C 867 C 0459601 Rekord 2D-TI TICN

With Special Cutting Geometry NT/NT2 Nitrided Cromium Nitrided (CrN) TiN Coating TiCN Coating Very Short Chamfer Axial coolant thru for blind hole applications Both cutting part and shank of solid carbide (up to Ø 12 mm)


Flutes

❏

Flutes

Flutes

●

EDP Dimen. ID 0020 0025 0030 0035 0040 0045 0050 0060 0080 0100


P 0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5


●

●

➢

Flutes

●

2 2 2 3 3

ISO 2/6H C/2-3 B 425 B 0969300 Rekord 1D-VA-IKZ TICN

➢

IKZ

Flutes

●

Flutes

●

ISO 2/6H C/2-3 B 406 B 0963000 Rekord 1D-VA-IKZ

Flutes

ISO 2/6H E/1.5-2 B 421 B 0461400 Rekord 1D/E TIN

➢

IKZ

●

Flutes

ISO 2/6H E/1.5-2 B 422 B 046D100 Rekord 1D-VA/E CRN

➢

IKZ

Flutes

●

Flutes

▲

➢

Flutes

➢

Flutes

➢ ❚

➢ ❏ ▲ ● ● ❚

Description

★

3

★

3

EDP Dimen. ID 0112 0114 0116 0118 0120 0122 0124 0127 0130 0133 0136 0142 0145 0148 0152


P 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

67


HSS Extra

New


New

New


New


l1 l3

Ø d2

Ø d1

M

l2

Reduced Shank (M12 - M52) l1 l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

Ø d1

Ø d2

l2 ≈ 10 x P

l2

Hole Shapes 60° P

68

●

●

●

●


6HX C/2-3 B 385 B 0454001 Rekord 1D-GAL

6HX C/2-3 B 800 B 0453701 Rekord 1D-Z TIN

6HX C/2-3 B 801 B 0963701 Rekord 1D-Z-IKZ TIN

6HX C/2-3 B 802 B 3223701 Rekord 1D-S TIN

6HX C/2-3 B 804 B 3233701 Rekord 1D-S-IKZ TIN


C 305 C 0454001 Rekord 2D-GAL

0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

45 50 56 56 63 70 70 80 90 100

8 9 11 12 13 14 15 17 20 22

–– 14 18 20 21 25 25 30 35 39

2.8 2.8 3.5 4.0 4.5 6.0 6.0 6.0 8.0 10.0

mm P

l1

l2

l3

Ø d2

1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

110 110 110 125 140 140 160 160 180 180 200 200 220 250 250

24 26 27 30 32 32 34 36 40 40 50 56 58 65 65

–– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

9.0 11.0 12.0 14.0 16.0 18.0 18.0 20.0 22.0 25.0 28.0 32.0 36.0 36.0 40.0

★ ★ ★ ★ ★

2 2 2 3 3

★

2

★

3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

1

★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3

C 857 C 0453701 Rekord 2D-Z TIN

★ ★ ★ ★

C 858 C 0963701 Rekord 2D-Z-IKZ TIN

3 3 3 3

★ ★ ★ ★

C 861 C 3223701 Rekord 2D-S TIN

3 3 3 3

★ ★ ★ ★

C 863 C 3233701 Rekord 2D-S-IKZ TIN

Flutes

IKZ

3 3 3 3

Flutes

1


❏

Flutes

Ø d2

➢

Flutes

l3

Surface Treatment

Flutes

l2

➢

IKZ

Flutes

l1

➢

Flutes

mm P

➢

Flutes


➢

Flutes

Reinforced Shank


Flutes

M

★

3

★

3

★

3

★

3

★

3

★

3

★

3

★

3

Ordering example: B0453701.0030, M3-6HX, Rekord 1D-Z-TIN


HSS Extra Resists heat stress without additional wear even at high speeds. • Tap up to 325 SFM • Shorter cycle times • High surface quality in the workpiece • True-to-gauge threads


New

New


Chamfer

Form E = 1.5-2 Thr.

M

lA

Description

Form C = 2-3 Thr.

l2 ≈ 10 x P

lA

Symbols

3 3 3 3

C 862 C 3243701 Rekord 2D-ÖKO TIN

●

★

3

★

3

In stock

C 306 C 0401000 Rekord 2DF ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★


ISO 2/6H C/2-3 B 409 B 0401400 Rekord 1DF TIN

ISO 2/6H C/2-3 B 820 B 438J401 Rekord 1DF-NI TICN

★ ★ ★ ★ ★

2 2 2 3 3

★

2

★

2

★

3

★

3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

C 309 C 0403000 Rekord 2DF-VA ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3 4

C 333 C 0401400 Rekord 2DF TIN

C 882 C 438J401 Rekord 2DF-NI TICN

6HX E/1.5-2 B 413 B 3416601 Rekord 1AERO-S/E TIN

★ ★

C 338 C 3416601 Rekord 2AERO-S/E TIN

IKZ

3 5

6HX E/1.5-2 B 416 B 3466601 Rekord 1AERO-S/E IKZ-TIN

● ●

C 345 C 3466601 Rekord 2AERO-S/E IKZ-TIN

With Special Cutting Geometry NT/NT2 Nitrided TiN Coating TiCN Coating Very Short Chamfer Axial coolant thru for blind hole applications


ISO 2/6H C/2-3 B 389 B 0403000 Rekord 1DF-VA

IKZ

●

Flutes

●

Flutes

●

Flutes

●

Flutes

Flutes 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4

❏

➢ ❚

3 5

EDP Dimen. ID 0020 0025 0030 0035 0040 0045 0050 0060 0080 0100


P 0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5


★ ★ ★ ★

➢ ❚

Flutes

3

2 2 2 3 3 3 3 3 3 3

➢

Flutes

★

★ ★ ★ ★ ★ ★ ★ ★ ★ ★

➢

Flutes

2

Flutes

★

ISO 2/6H C/2-3 B 386 B 0401000 Rekord 1DF

Flutes

6HX C/2-3 B 803 B 3243701 Rekord 1D-ÖKO TIN

Flutes

●

➢

Flutes

➢

➢ ❏ ● ● ❚

Description

★

3

★

3

★

5

●

5

★

3

★

3

★

5

●

5

★

3

★

5

●

5

EDP Dimen. ID 0112 0114 0116 0118 0120 0122 0124 0127 0130 0133 0136 0142 0145 0148 0152


P 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

69


HSS Extra



Ø d2

Ø d1

M

l2


Ø d1

Ø d2

l2

Hole Shapes 60° P


0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

45 50 56 56 63 70 70 80 90 100

–– 14 18 20 21 25 25 30 35 39

2.8 2.8 3.5 4.0 4.5 6.0 6.0 6.0 8.0 10.0

Reduced Shank

70

mm P

l1

1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

110 110 110 125 140 140 160 160 180 180 200 200 220 250 250

l2

l3

Ø d2



–– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

9.0 11.0 12.0 14.0 16.0 18.0 18.0 20.0 22.0 25.0 28.0 32.0 36.0 36.0 40.0

1

2 2 3 3 3

★ ★ ★ ★

3 3 3 3

●

★ ● ● ● ●

★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 4 4 4 4

● ● ● ●

C 350 C 0501000 2 Enorm

● ● ● ● ● ● ●

★ ★ ★ ★ ★ ★ ★ ★

2 2 3 3 3 3 3 3 3 3

3 3 3 3 3 4 4 4 4 4 4 5 5 5 5

ISO 2/6H C/2-3 B 431 B 0501050 1 Enorm LH

Flutes

C 466 C 5503200 MULTI 2 Enorm NE2

★ ★ ★ ★ ★

Flutes


1

7G C/2-3 B 446 B 0501030 1 Enorm

★ ★ ★ ★ ★

2 2 3 3 3

★ ★ ★ ★ ★

2 2 3 3 3

★ ★ ★

3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

C 365 C 0501020 2 Enorm

★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 4 4

C 368 C 0501030 2 Enorm

★ ★ ★ ★ ★ ★ ★

Flutes

Ø d2

Flutes

l3

ISO 3/6G C/2-3 B 443 B 0501020 1 Enorm

Flutes

l2

ISO 2/6H C/2-3 B 430 B 0501000 1 Enorm

Flutes

l1

ISO 2/6H C/2-3 B 520 B 5503200 MULTI 1 Enorm NE2

Flutes

mm P




Flutes

Reinforced Shank

■

Flutes

Surface Treatment

LH

3 3 3 3 3 4 4

C 351 C 0501050 2 Enorm LH ★ ★ ★ ★ ★ ★ ★

Flutes

M

3 3 3 3 3 4 4

Ordering example: B5503200.0020, M2-ISO2/6H, MULTI-1 Enorm-NE2



Chamfer

Form C = 2-3 Thr.

M

lA

Description

Symbols ➢ ■ ✖ ✖

➢

➢

★ ★

3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

In stock

➢

ISO 2/6H C/2-3 B 496 B 0603000 1 Enorm X-VA

ISO 2/6H C/2-3 B 434 B 0504500 1 Enorm AL

ISO 2/6H C/2-3 B 486 B 0508800 1 Enorm W-AL

LH

Flutes

3

3 3 3 3 3 4 4


C 354 C 0503000 2 Enorm VA ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 4 4 4 4

●

★ ● ● ● ● ● ● ●

C 447 C 0503200 2 Enorm VA NE2 ● ● ● ● ● ● ● ● ●

Flutes

3

2 2 2 2 2

★ ★ ★ ★ ★

2 2 3 3 3

3 3 3 3

★ ★ ★ ★

2 2 2 2

★ ★ ★ ★

3 3 3 3

★

3

★

3 3 3 3

★ ★ ★ ★

3 3 3 3 3 4 4 4 4

Reinforced Shank

★ ★ ★ ★ ★

2 2 3 3 3

C 440 C 0603000 2 Enorm X-VA

Flutes

Flutes

Flutes

Flutes 3 3 3 3

ISO 2/6H C/2-3 B 503 B 0503200 1 Enorm VA NE2

C 424 C 0508800 2 Enorm W-AL

EDP Dimen. ID 0020 0025 0030 0035 0040 0045 0050 0060 0080 0100


P 0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5


3 3 3

★ ★ ★ ★ ★ ★ ★

➢

Flutes

★ ★ ★

2 2 3 3 3

Flutes

ISO 2/6H C/2-3 B 433 B 0503000 1 Enorm VA ★ ★ ★ ★ ★

C 357 C 0601000 2 Enorm X

●

ISO 2/6H C/2-3 B 527 B 0601100 1 Enorm X NE

➢ ✖

With Special Cutting Geometry Ne/Ne2 Neutralized With Back Taper Left-hand Thread

■

Flutes

ISO 2/6H C/2-3 B 436 B 0601000 1 Enorm X

Flutes

■

Flutes

✖

Description

★ ★ ★

3 3 3

★

3

★

3

★

3

★ ★ ★

3 4 4

EDP Dimen. ID 0112 0114 0116 0118 0120 0122 0124 0127 0130 0133 0136 0142 0145 0148 0152


P 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

71


HSS Extra



Ø d2

Ø d1

M

l2


Ø d1

Ø d2

l2

Hole Shapes 60° P

72


ISO 2/6H C/2-3 B 435 B 0508000 1 Enorm W NE2

ISO 2/6H C/2-3 B 439 B 0501400 1 Enorm


C 356 C 0508000 2 Enorm W NE2

45 50 56 56 63 70 70 80 90 100

–– 14 18 20 21 25 25 30 35 39

2.8 2.8 3.5 4.0 4.5 6.0 6.0 6.0 8.0 10.0

l1

1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

110 110 110 125 140 140 160 160 180 180 200 200 220 250 250

l2

l3

Ø d2


mm P

–– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

9.0 11.0 12.0 14.0 16.0 18.0 18.0 20.0 22.0 25.0 28.0 32.0 36.0 36.0 40.0

1

2 2 3 3 3

★

2

★

3

★

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

★

3

★

3

★ ★ ★

3 4 4

C 360 C 0501400 2 Enorm

7G C/2-3 B 525 B 0503530 1 Enorm Z

ISO 2/6H C/2-3 B 441 B 0503700 1 Enorm Z TIN

Flutes

TIN

★ ★ ★ ★ ★

ISO 2/6H C/2-3 B 438 B 0503500 1 Enorm Z

3 3 3

★

3

★

3

3

★ ★ ★

★

3

★

3

3 3 3 3

★ ★ ★ ★

3 3 3 3

★

3

★ ★ ★ ★

3 3 3 3

TIN ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 4 4

C 359 C 0503500 2 Enorm Z ★ ★ ★ ★ ★ ★ ★

4 4 4 4 4 5 5

C 370 C 0503530 2 Enorm Z

C 362 C 0503700 2 Enorm Z TIN

Flutes

0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

●

Flutes

1


●

➢

Flutes

Ø d2

■

Flutes

l3

Surface Treatment

➢

Flutes

l2

➢

Flutes

l1

➢

Flutes

mm P



➢

Flutes

Reinforced Shank


Flutes

M

★

4

★

4

★

4

★

4

★

4

Ordering example: B0508000.0020, M2-ISO2/6H, 1 Enorm-W-NE2


HSS Extra

New

New


Chamfer

Form E = 1.5-2 Thr.

M

lA

Description

lA

Form C = 2-3 Thr.

Symbols

★ ★ ★ ★

●

In stock

4 4 4 4

C 926 C 050C400 2 Enorm Z GLT-1 ★ ★ ★ ★ ★

3 3 3 3

4 4 4 4 4


★ ★ ★ ★

C 927 C 099C400 2 Enorm Z-IKZ GLT-1 ★

4

★

4

★

4

●

ISO 2/6H E/1.5-2 B 847 B 051D200 1 Enorm Z/E CRN

ISO 2/6H E/1.5-2 B 440 B 0513700 1 Enorm Z/E TIN

IKZ

★ ★ ★

3 3 3

★ ★ ★

3 3 3

●

3

●

3

●

3

●

3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

●

3 3 3 3

●

3 3 3 3

C 358 C 0513500 2 Enorm Z/E ★ ★ ★ ★ ★ ★ ★

4 4 4 4 4 5 5

C 366 C 0513520 2 Enorm Z/E ★ ★ ★ ★ ★ ★ ★

4 4 4 4 4 5 5

● ● ●

C 910 C 051D200 2 Enorm Z/E CRN

● ● ●

C 361 C 0513700 2 Enorm Z/E TIN

With Special Cutting Geometry Ne2 Neutralized Cromium Nitrided (CrN) TiN Coating TiCN Coating GLT-1 Coating Very Short Chamfer Axial coolant thru for blind hole applications


Flutes 3 3 3 3

ISO 3/6G E/1.5-2 B 444 B 0513520 1 Enorm Z/E

▲

EDP Dimen. ID 0020 0025 0030 0035 0040 0045 0050 0060 0080 0100


P 0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5


C 443 C 0509400 2 Enorm Z TICN

★ ★ ★ ★

Flutes

3 3 3 3

Flutes

★ ★ ★ ★

Flutes

3

ISO 2/6H E/1.5-2 B 437 B 0513500 1 Enorm Z/E

➢ ❚

Flutes

ISO 2/6H C/2-3 B 863 B 099C400 1 Enorm Z-IKZ GLT-1

➢ ❚

Flutes

ISO 2/6H C/2-3 B 862 B 050C400 1 Enorm Z GLT-1

Flutes

ISO 2/6H C/2-3 B 500 B 0509400 1 Enorm Z TICN

Flutes

●

➢ ❚

Flutes

●

➢ ❚

IKZ

Flutes

●

★

➢

Flutes

➢

Flutes

➢

➢ ■ ▲ ● ● ● ❚

Description

●

4

●

4

●

4

●

4

EDP Dimen. ID 0112 0114 0116 0118 0120 0122 0124 0127 0130 0133 0136 0142 0145 0148 0152


P 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

73


HSS Extra



Ø d2

Ø d1

M

l2


Ø d1

Ø d2

l2

Hole Shapes 60° P

74

45 50 56 56 63 70 70 80 90 100

–– 14 18 20 21 25 25 30 35 39


0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

2.8 2.8 3.5 4.0 4.5 6.0 6.0 6.0 8.0 10.0

C 427 C 0973500 2 Enorm Z/E-IKZ

l1

1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

110 110 110 125 140 140 160 160 180 180 200 200 220 250 250

l2

l3

Ø d2


mm P

–– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

9.0 11.0 12.0 14.0 16.0 18.0 18.0 20.0 22.0 25.0 28.0 32.0 36.0 36.0 40.0

★ ★ ★ ★

1

★ ★ ★ ★ ★

3 3 3 3

4 4 4 4 4

●

ISO 2/6H E/1.5-2 B 517 B 0973700 1 Enorm Z/E-IKZ TIN

ISO 2/6H E/1.5-2 B 853 B 0979400 1 Enorm Z/E-IKZ TICN

★ ★ ★ ★

3 3 3 3

C 460 C 0973700 2 Enorm Z/E-IKZ TIN ★

4

★ ★

★ ★ ★ ★

C 916 C 0979400 2 Enorm Z/E-IKZ TICN

3 3 3 3

4

★ ★ ★

4 4 4

4

★

4

★

5

6HX C/2-3 B 488 B 0653501 1 Enorm Z50

Flutes


1

●

★

3

★

3

★ ★ ★ ★

3 3 3 3

C 426 C 0653501 2 Enorm Z50 ★ ★ ★ ★ ★

Flutes

Ø d2

➢

IKZ

Flutes

l3

➢ ❚

IKZ

Flutes

l2

ISO 2/6H E/1.5-2 B 489 B 0973500 1 Enorm Z/E-IKZ

Flutes

l1


Flutes

mm P


➢ ❚

IKZ

Surface Treatment


➢ ❚

Flutes


Flutes

M

3 3 3 3 3

Ordering example: B0975300.0050, M5-ISO2/6H, 1 Enorm-Z/E-IKZ

Machine Taps · ISO Metric Coarse Threads Specifically for use on CNC machines with synchronous control and the use of KSN/Softsynchro Tap Holders



New


HSS Extra

Chamfer

Form E = 1.5-2 Thr.

M

lA

Description

lA

Form C = 2-3 Thr.

Symbols

●

●

●

IKZ

ISO 2/6H C/2-3 B 522 B 4503700 1 Enorm ÖKO TIN

ISO 2/6H C/2-3 B 523 B 4509400 1 Enorm ÖKO TICN

6HX C/2-3 B 524 B 4653701 1 Enorm ÖKO50 TIN

★

3

★

3

★

3

★

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

● ●

C 913 C 355D200 2 Enorm S-IKZ CRN

3 3 3 3

● ● ● ●

C 462 C 3553700 2 Enorm S-IKZ TIN

3 3 3 3

Flutes

●

Flutes

●

★ ★ ★ ★

3 3 3 3

C 469 C 4503700 2 Enorm ÖKO TIN

Flutes

3

Flutes

★

★

3

●

3

●

3

★

3

★ ★ ★ ★ ★

3 3 3 4 4

●

3

●

3

★

3

●

3

●

3

In stock


C 890 C 4509400 2 Enorm ÖKO TICN ★ ★ ★ ★ ★

★

3

3

★

3

3 3 3 3

★ ★ ★ ★

3 3 3 3

3 3 3 3 3

C 891 C 4653701 2 Enorm ÖKO50 TIN ★ ★ ★ ★ ★

With Special Cutting Geometry Cromium Nitrided (CrN) TiN Coating TiCN Coating Very Short Chamfer Axial coolant thru for blind hole applications


ISO 2/6H C/2-3 B 855 B 396F000 1 Enorm SYNCHRO-IKZ TIN-T1

➢

EDP Dimen. ID 0020 0025 0030 0035 0040 0045 0050 0060 0080 0100


P 0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5


ISO 2/6H C/2-3 B 518 B 3553700 1 Enorm S-IKZ TIN

➢

Flutes

ISO 2/6H C/2-3 B 850 B 355D200 1 Enorm S-IKZ CRN

●

➢

Flutes

ISO 2/6H C/2-3 B 509 B 3503700 1 Enorm S TIN

IKZ

Flutes

●

Flutes

▲

Flutes

➢

IKZ

●

C 452 C 3503700 2 Enorm S TIN

●

➢

IKZ

Flutes

➢

Flutes

➢

➢ ▲ ● ● ❚

Description

3 3 3 3 3

EDP Dimen. ID 0112 0114 0116 0118 0120 0122 0124 0127 0130 0133 0136 0142 0145 0148 0152


P 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0

75


HSS Extra



Ø d2

Ø d1

M

l2

Reduced Shank (M12 - M52) Special core hole diameters are required for the use of roll form taps.

l1

Ø d1

Ø d2

l2

Hole Shapes 60° P

M



mm P

l1

l2

l3

Ø d2

76

❏

◆

●

●


6HX C/2-3 B 531 B 0911000 GFU 1Druck-S

6GX C/2-3 B 536 B 0911020 GFU 1Druck-S

6HX C/2-3 B 532 B 0911300 GFU 1Druck-S CR

6HX C/2-3 B 533 B 0911400 GFU 1Druck-S TIN

6HX C/2-3 B 554 B 0919000 GFU 1Druck-S TICN

★ ★ ★ ★ ★

★ ★ ★ ★ ★

★ ★ ★

★ ★ ★

★

★

★

★ ★ ★ ★

★ ★ ★ ★

★ ★ ★ ★

★ ★ ★ ★

★ ★ ★ ★

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 7.0 11.2 0112 9.0 13.0 0114 9.0 15.0 0116 11.0 16.8 0118 12.0 18.8 0120

C 471 C 0911000 GFU 2Druck-S

C 473 C 0911400 GFU 2Druck-S TIN

★ ★ ★

★

1

0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

45 50 56 56 63 70 70 80 90 100

8 9 11 12 13 14 15 17 20 22

–– 14 18 20 21 25 25 30 35 39

2.8 2.8 3.5 4.0 4.5 6.0 6.0 6.0 8.0 10.0

Reduced Shank Nominal Size d1 M 12 M 14 M 16 M 18 M 20

❏

Surface Treatment

mm P

l1

l2

l3

Ø d2

1.75 2.0 2.0 2.5 2.5

110 110 110 125 140

24 26 27 30 32

–– –– –– –– ––

9.0 11.0 12.0 14.0 16.0

1

★

Ordering example: B0911000.0020, M2-6HX, GFU 1Druck-S



Chamfer

Form C = 2-3 Thr.

l2 ≈ 10 x P

M

lA

Description

Symbols

❖

❖

❖

❖

❖

●

❏

▲

●

●

●

●

6HX C/2-3 B 925 B 790A200 GFU 1Druck-PM TIN

6HX C/2-3 B 534 B 0921000 GFU 1Druck-S-OLN

6HX C/2-3 B 922 B 0921700 GFU 1Druck-S-OLN CRN

6HX C/2-3 B 549 B 0921400 GFU 1Druck-S-OLN TIN

6HX C/2-3 B 562 B 0929000 GFU 1Druck-S-OLN TICN

6HX C/2-3 B 559 B 1971400 GFu 1Druck-S OLN-IKZ-TIN

6HX C/2-3 B 561 B 1071400 GFU 1Druck-S OLN-IKZN-TIN

IKZ

❖

❏ ▲ ◆ ● ● ❖ IKZN

● ●

★

●

●

●

upon

upon

request

request

●

★

●

●

●

★ ★ ★ ★

●

●

●

●

●

●

●

●

●

●

●

●

★ ★ ★ ★

C 667 C 790A200 GFU 2Druck-PM TIN

C 474 C 0921000 GFU 2Druck-S-OLN

C 666 C 0921700 GFU 2Druck-S-OLN CRN

C 491 C 0921400 GFU 2Druck-S-OLN TIN

C 651 C 1971400 GFU 2Druck-S OLN-IKZ-TIN

★

●

●

●

★

●

●

C 654 C 1071400 GFU 2Druck-S OLN-IKZN-TIN

●

★

●

★

●

In stock

upon request


IKZ IKZN

Description

NT/NT2 Nitrided Cromium Nitrided (CrN) Hard Chrome Plated (Cr) TiN Coating TiCN Coating With Oil Grooves Axial coolant thru for blind hole applications Axial coolant thru with radial flow into the flutes for thru and blind hole applications

Reinforced Shank EDP Dimen. ID 0020 0025 0030 0035 0040 0045 0050 0060 0080 0100


P 0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

Reduced Shank EDP Dimen. ID 0112 0114 0116 0118 0120

Nominal Size d1 M 12 M 14 M 16 M 18 M 20

P 1.75 2.0 2.0 2.5 2.5

77


HSS Extra / Carbide

New


New

New


l1 l3

Ø d2

Ø d1

M

l2

Reduced Shank (M12 - M52) Special core hole diameters are required for the use of roll form taps.

l1

Ø d1

Ø d2

l2

Hole Shapes 60° P

M


mm P

l1

l2

l3

Ø d2

78

IKZ

45 50 56 56 63 70 70 80 90 100

–– 14 18 20 21 25 25 30 35 39


0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

2.8 2.8 3.5 4.0 4.5 6.0 6.0 6.0 8.0 10.0

mm P

l1

1.75 2.0 2.0 2.5 2.5

110 110 110 125 140

l2

l3

Ø d2

–– –– –– –– ––

9.0 11.0 12.0 14.0 16.0

IKZ

❖ ➢

❖ ➢

IKZ

❖ ➢

IKZN

●

●

●

●

6HX C/2-3 B 928 B 794A200 GFU 1Druck-PM OLN-IKZ-TIN

6HX C/2-3 B 942 B 092F000 GFU 1Druck-Z-OLN TIN-T1

6HX C/2-3 B 944 B 197F000 GFU 1Druck-Z-OLN IKZ-TIN-T1

6HX C/2-3 B 946 B 107F000 GFU 1Druck-Z-OLN IKZN-TIN-T1

6HX C/2-3 B 588 B 1970100 VHM-GFU 1Druck S-OLN-IKZ

★ ★ ★ ★

★ ★ ★ ★

★ ★ ★ ★

★ ★ ★ ★

★ ★ ★ ★

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 7.0 11.2 0112 9.0 13.0 0114 9.0 15.0 0116 11.0 16.8 0118 12.0 18.8 0120

C 594 C 1970100 VHM-GFU 2Druck S-OLN-IKZ

C 669 C 794A200 GFU 2Druck-PM OLN-IKZ-TIN

C 683 C 092F000 GFU 2Druck-Z-OLN TIN-T1

C 685 C 197F000 GFU 2Druck-Z-OLN IKZ-TIN-T1

C 687 C 107F000 GFU 2Druck-Z-OLN IKZN-TIN-T1

★

★

★

★

★

★

1


❖

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 2.1 1.83 0020 2.1 2.3 0025 2.7 2.8 0030 3.0 3.25 0035 3.4 3.7 0040 4.9 4.15 0045 4.9 4.65 0050 4.9 5.55 0060 6.2 7.4 0080 8.0 9.3 0100 1

Reduced Shank Nominal Size d1 M 12 M 14 M 16 M 18 M 20

❖

Surface Treatment


Carbide

★ ★

★ ★ ★

Ordering example: B1970100.0050, M5-6HX, VHM-GFU 1Druck-S-OLN-IKZ



Chamfer

Form C = 2-3 Thr.

M

lA

Description

Symbols ➢ ● ❖ IKZ IKZN

VHM

Description

With Special Forming Geometry TiN Coating With Oil Grooves Axial coolant thru for blind hole applications Axial coolant thru with radial flow into the flutes for thru and blind hole applications Both cutting part and shank of solid carbide (up to Ø 12 mm)

Reinforced Shank EDP Dimen. ID 0020 0025 0030 0035 0040 0045 0050 0060 0080 0100


P 0.4 0.45 0.5 0.6 0.7 0.75 0.8 1.0 1.25 1.5

Reduced Shank EDP Dimen. ID 0112 0114 0116 0118 0120



P 1.75 2.0 2.0 2.5 2.5

79


HSS Extra

M

Extra Length · DIN Shank


Ø d2

Ø d1

l2


Ø d1

Ø d2

l2 ≈ 10 x P

l2

Hole Shapes 60° P

0.5 0.7 0.8 1.0 1.25

100 125 140 160 180

11 13 15 17 20

18 21 25 30 35

3.5 4.5 6.0 6.0 8.0

Reduced Shank Nominal Size d1 M 6 M 8 M 10 M 12 M 14 M 16 M 18 M 20

80

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 3.4 5.0 0060 4.9 6.8 0080 5.5 8.5 0100 7.0 10.2 0112 9.0 12.0 0114 9.0 14.0 0116 11.0 15.5 0118 12.0 17.5 0120

C 703 C 2100501 Rekord 2A-H-LS

1

mm P

l1

l2

l3

Ø d2

1.0 1.25 1.5 1.75 2.0 2.0 2.5 2.5

160 180 200 224 224 224 250 280

17 20 22 24 26 27 30 32

–– –– –– –– –– –– –– ––

4.5 6.0 7.0 9.0 11.0 12.0 14.0 16.0

★ ★ ★ ★ ★

1

★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3

3 3 3 3 3 3 4 4

★ ★ ★ ★ ★

C 215 C 2201000 Rekord 2B-LS ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3

3 3 3 3 3 3 3 3

★ ★ ★ ★ ★

C 234 C 2203000 Rekord 2B-VA-LS ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3

3 3 3 3 3 3 3 3

★ ★ ★ ★ ★

C 856 C 2463000 Rekord 2D-VA/E LS ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3

3 3 3 3 3 3 3 3

★ ★ ★ ★ ★

C 419 C 2501000 2 Enorm LS ★ ★ ★ ★ ★ ★ ★ ★

Flutes

Ø d2

ISO 2/6H C/2-3 B 482 B 2501000 1 Enorm LS

3 3 3 3 3

Flutes

l3

ISO 2/6H E/1.5-2 B 426 B 2463000 Rekord 1D-VA/E LS

Flutes

l2

ISO 2/6H B/4-5 B 307 B 2203000 Rekord 1B-VA-LS

Flutes

l1

ISO 2/6H B/4-5 B 288 B 2201000 Rekord 1B-LS

Flutes

mm P

➢

Flutes


6HX C/2-3 B 246 B 2100501 Rekord 1A-H-LS

Flutes

Reinforced Shank

➢

❏

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 2.7 2.5 0030 3.4 3.3 0040 4.9 4.2 0050 4.9 5.0 0060 6.2 6.8 0080

Flutes

Surface Treatment

➢

Flutes


Flutes

M

3 3 3 3 3 3 3 3

Ordering example: B2100501.0030, M3-6HX, Rekord 1A-H-LS

Special Shank Extensions

As a further alternative to our compact types LS we can offer you our special shank extensions without and with coolant-thru (IKZ) for standard taps see pages 139-141.

Chamfer

Form E = 1.5-2 Thr.

M

lA

Description

lA

Form C = 2-3 Thr.

lA

Form B = 4-5 Thr.

Symbols


l2 ≈ 10 x P

➢ ❏

Description

Short Type without Coolant-Thru

Long Type without Coolant-Thru

Short Type with Coolant-Thru

Long Type with Coolant-Thru

★ ★ ★ ★ ★

C 919 C 2503000 2 Enorm VA-LS ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3

Flutes

ISO 2/6H C/2-3 B 854 B 2503000 1 Enorm VA-LS

Flutes

➢

3 3 3 3 3 3 3 3


81

Machine Taps Robust 2X-VA · ISO Metric Coarse Threads

HSS Extra


Chamfer

lA

M

Reduced Shank

Description

Form C = 2-3 Thr.

l1

Ø d1

Ø d2

l2

Symbols

60° P


P

l1

mm l2

Ø d2

2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.5 4.5 5.0 5.0 5.5 5.5 6.0 6.0

140 140 160 160 180 180 200 200 220 250 250 280 280 315 315

32 32 34 36 40 40 50 56 58 65 65 70 70 75 75

16 18 18 20 22 25 28 32 36 36 40 45 45 50 50


➢

➢

Surface Treatment

❏

●

6HX C/2-3 C 501 C 0803001 Robust 2X-VA

6HX C/2-3 C 520 C 0803101 Robust 2X-VA TIN

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 12.0 17.5 0120 14.5 19.5 0122 14.5 21.0 0124 16.0 24.0 0127 18.0 26.5 0130 20.0 29.5 0133 22.0 32.0 0136 24.0 37.5 0142 29.0 40.5 0145 29.0 43.0 0148 32.0 47.0 0152 35.0 50.5 0156 35.0 54.5 0160 39.0 58.0 0164 39.0 62.0 0168 1

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Flutes

M


5 5 5 5 6 6 6 6 6 6 6 7 7 7 7

With Special Cutting Geometry NT/NT2 Nitrided TiN Coating

Flutes

Hole Shapes

➢ ❏ ●

Description

upon request

Shank dia. over 45 mm with grooves for better handling


Larger sizes priced upon request.


82


Ordering example: C0803001.0120, M20-6HX, Robust 2X-VA

MF


MF

• ISO Metric Fine Threads

83

Machine Taps · ISO Metric Fine Threads

HSS Extra


Reinforced Shank (M10x1 - M10x1.25) l1 l3

Ø d2

Reduced Shank (M12x1.5 - M14x1.5) l1

Ø d2

l2

Ø d1

Hole Shapes

Surface Treatment

inch P mm 1.0 1.25 1.5 1.5

l1

l2

l3

Ø d2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0.286 9.0 0276 0.286 8.8 0277 0.275 10.5 0303 0.322 12.5 0331

➢ ❚

➢ ❚

➢

➢

❏

●

❏

●

6H E/1.5-2 AU 436 AU 110501 Rekord A-H/E

6H E/1.5-2 AU 438 AU 110601 Rekord A-H/E TIN

6H B/4-5 AU 468 AU 203000 Rekord B-VA

6H B/4-5 AU 470 AU 201400 Rekord B TIN

1

15/16

2 2 15/16 3 3/8 3 19/32

2.94 2.94 3.38 3.59

0.709 1.378 0.381 0.709 1.378 0.381 0.866 –– 0.367 0.866 –– 0.429

● ● ● ●

4 3 4 4

● ● ● ●

4 3 4 4

● ● ● ●

Flutes

Nominal Size d1 M 10 x M 10 x M 12 x M 14 x


Flutes

MF

4 3 3 3

● ● ● ●

Flutes

60° P

Flutes

MF

Ø d1

l2

4 3 3 3


84

Ordering example: AU110501.0276, M10x1-6H, Rekord A-H/E



Chamfer

lA

Description

Form E = 1.5-2 Thr.

Form B = 4-5 Thr.

MF

lA

Symbols

● ● ● ●

●

In stock

3 3 3 3

➢ ❚

●

❏

●

6H E/1.5-2 AU 520 AU 461400 Rekord D/E TIN

6H E/1.5-2 AU 518 AU 464001 Rekord D-GAL/E

6H E/1.5-2 AU 522 AU 464101 Rekord D-GAL/E TIN

● ● ● ●

3 3 3 3

● ● ● ●

3 3 3 3

● ● ● ●

Flutes

➢ ❚

Flutes

➢ ❚

Flutes

6H E/1.5-2 AU 507 AU 463000 Rekord D-VA/E

Flutes

➢ ❚

➢ ❏ ● ❚

3 3 3 3

EDP Dimen. ID 0276 0277 0303 0331

Description

With Special Cutting Geometry NT/NT2 Nitrided TiN Coating Very Short Chamfer


P mm 1.0 1.25 1.5 1.5

85


HSS Extra


Reinforced Shank (M10x1 - M10x1.25) l1 l3

l2 ≈ 10 x P

l2 ≈ 10 x P

Ø d2

Reduced Shank (M12x1.5 - M14x1.5) l1

Ø d2

l2

Ø d1

Hole Shapes 60° P



➢ ●

Surface Treatment

inch P mm 1.0 1.25 1.5 1.5

➢

l1

l2

l3

Ø d2


6H C/2-3 AU 572 AU 503000 Enorm VA

1

15/16

2 2 15/16 3 3/8 3 19/32

2.94 2.94 3.38 3.59

0.709 1.378 0.381 0.709 1.378 0.381 0.866 –– 0.367 0.866 –– 0.429

● ● ● ●

3 3 4 4

6H C/2-3 AU 574 AU 501400 Enorm TIN ● ● ● ●

Flutes

MF

Flutes

MF

Ø d1

l2

3 3 4 4


86

Ordering example: AU503000.0276, M10x1-6H, Enorm-VA

Roll Form Taps · ISO Metric Fine Threads


Chamfer

lA

Description

Form C = 2-3 Thr.

Roll Form Taps:

Form C = 2-3 Thr.

Symbols


❖

❖

❖

❑

●

●

6H C/2-3 AU 685 AU 921000 GFU Druck-S-OLN

6H C/2-3 AU 686 AU 921400 GFU Druck-S-OLN TIN

6H C/2-3 AU 687 AU 929000 GFU Druck-S-OLN TICN

upon

upon

upon

request

request

request

Ø D1

9.55 9.4 11.3 13.3

➢ ❏ ● ● ❖

EDP Dimen. ID 0276 0277 0303 0331

MF

lA

Description

With Special Cutting Geometry NT/NT2 Nitrided TiN Coating TiCN Coating With Oil Grooves


P mm 1.0 1.25 1.5 1.5


●

In stock

87


HSS Extra


Reduced Shank l1

Ø d2

Ø d1

MF

l2

Hole Shapes 60° P

MF

88

mm l2

Ø d2

ISO 2/6H C/2-3 A 407 A 0101000 Rekord A

1

1.0 1.25 1.5 1.5

63 70 70 70

18 22 20 20

7 7 9 11

★ ★ ★ ★

4 3 4 4

ISO 3/6G C/2-3 A 411 A 0101020 Rekord A

ISO 2/6H C/2-3 A 409 A 0101050 Rekord A-LH

★

4

★

4

★ ★

4 4

★ ★

4 4

ISO 2/6H B/4-5 A 454 A 0201000 Rekord B ★ ★ ★ ★

Flutes

l1


Flutes

Surface Treatment

Flutes

P

LH

Flutes



4 3 3 3

Ordering example: AU0101000.0276, M10x1-ISO2/6H, Rekord A



Chamfer

lA

Description

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

MF

lA

lA

Form B = 4-5 Thr.

Symbols ➢ ❚ LH

Description

With Special Cutting Geometry Very Short Chamfer Left-hand Thread

★ ★ ★ ★

3 3 3 3

ISO 2/6H E/1.5-2 A 507 A 0463000 Rekord D-VA/E

Flutes

ISO 2/6H C/2-3 A 506 A 0451000 Rekord D

Flutes

➢ ❚

★

3

★ ★

3 3


EDP Dimen. ID 0276 0277 0303 0331


P 1.0 1.25 1.5 1.5

89


Carbide

For tapping blind and through holes up to 1.5 x d1 in hard materials up to approximately 63 Rc


Reinforced Shank l1 l3

Ø d2

Ø d1

MF

l2

Special core hole diameters are required for the use of HCUT taps. Hole Shapes

60° P

Surface Treatment

Reinforced Shank Nominal Size d1 M 8 x M 10 x M 12 x M 14 x M 16 x

90

mm P

l1

l2

l3

Ø d2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 6.2 0251 7.1 8.0 0276 9.1 9.0 10.6 0303 11.0 12.6 0331 14.6 12.0 0359 1

1.0 1.0 1.5 1.5 1.5

90 100 110 110 110

15 18 21 24 24

35 38 41 44 44

8 10 12 14 16

Carbide

Carbide

●

●

6HX C/3 B 596 B 010K101 VHM-Rekord 1A-HCUT/C TICN ★ ★ ★ ★ ★

6HX D/5 B 597 B 016K101 VHM-Rekord 1A-HCUT/D TICN

Flutes


Flutes

MF

5 5 5 6 6

★ ★ ★ ★ ★

5 5 5 6 6

Ordering example: B010K101.0251, M8x1-6HX, VHM-Rekord 1A-HCUT/C



Chamfer

Reinforced Shank (M3x0.35 - M10x1.25)

Description

l1 l3 l2

Form C = 2-3 Thr.

Ø d2

Ø d1

lA

lA

Form D = 4-5 Thr.

MF

Reduced Shank (M8x1 - M30x2) l1

Ø d1

Ø d2

l2

Symbols Hole Shapes

● VHM

60° P

LH

MF


l3

Ø d2

ISO 2/6H C/2-3 B 211 B 0101000 Rekord 1A

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0251 7.0 4.9 0276 9.0 5.5 0277 8.8 5.5 0303 10.5 7.0 0331 12.5 9.0 0359 14.5 9.0 0390 16.5 11.0 0422 18.5 12.0 0438 20.5 14.5 0439 20.0 14.5 0452 22.5 14.5 0453 22.0 14.5 0470 25.5 16.0 0471 25.0 16.0 0490 28.5 18.0 0491 28.0 18.0

C 110 C 0101000 Rekord 2A

1

0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25

56 63 70 80 80 90 90 100

8 10 11 13 14 17 18 18

18 21 25 30 30 35 35 39

3.5 4.5 6.0 6.0 8.0 8.0 10.0 10.0

mm P

l1

l2

l3

Ø d2

1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0

90 90 100 100 100 100 110 125 125 140 140 140 140 140 150 150

17 18 22 22 22 22 25 25 25 27 27 27 28 28 28 28

–– –– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

6.0 7.0 7.0 9.0 11.0 12.0 14.0 16.0 18.0 18.0 18.0 18.0 20.0 20.0 22.0 22.0

★ ★ ★ ★ ★ ★ ★ ★

1


★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 4 3

ISO 2/6H C/2-3 B 212 B 0101050 Rekord 1A-LH ★ ★ ★ ★ ★ ★ ★

Flutes

l2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0202 2.7 2.65 0210 3.4 3.5 0218 4.9 4.5 0229 4.9 5.2 0250 6.2 7.2 0251 6.2 7.0 0276 8.0 9.0 0277 8.0 8.8

Flutes

l1

Reduced Shank Nominal Size d1 M 8 x M 10 x M 10 x M 12 x M 14 x M 16 x M 18 x M 20 x M 22 x M 22 x M 24 x M 24 x M 27 x M 27 x M 30 x M 30 x

LH

3 3 3 3 3 3 4

Flutes

mm P

TiCN Coating Both cutting part and shank of solid carbide (up to Ø 12 mm) Left-hand Thread

Surface Treatment

Reinforced Shank Nominal Size d1 M 3 x M 4 x M 5 x M 6 x M 8 x M 8 x M 10 x M 10 x

Description

3 4 3 4 4 4 4 4 4 4 4 4 5 4 5 4

91


HSS Extra / Carbide

New


Reinforced Shank (M3x0.35 - M10x1.25) l1 l3

Ø d2


Ø d2

l2 ≈ 10 x P

l2 ≈ 10 x P

l2

Ø d1

Hole Shapes 60° P

l3

Ø d2

92

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0251 7.0 4.9 0276 9.0 5.5 0277 8.8 5.5 0303 10.5 7.0 0331 12.5 9.0 0359 14.5 9.0 0390 16.5 11.0 0422 18.5 12.0 0438 20.5 14.5 0439 20.0 14.5 22.5 0452 14.5 22.0 0453 14.5 25.5 0470 16.0 25.0 0471 16.0 28.5 0490 18.0 28.0 0491 18.0

C 115 C 0100501 Rekord 2A-H

1

0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25

56 63 70 80 80 90 90 100

8 10 11 13 14 17 18 18

18 21 25 30 30 35 35 39

3.5 4.5 6.0 6.0 8.0 8.0 10.0 10.0


6HX C/2-3 B 213 B 0100501 Rekord 1A-H

mm P

l1

l2

l3

Ø d2

1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0

90 90 100 100 100 100 110 125 125 140 140 140 140 140 150 150

17 18 22 22 22 22 25 25 25 27 27 27 28 28 28 28

–– –– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

6.0 7.0 7.0 9.0 11.0 12.0 14.0 16.0 18.0 18.0 18.0 18.0 20.0 20.0 22.0 22.0

★ ★ ★ ★

●

❏

6HX C/2-3

6HX C/2-3 B 586 B 1950901 VHM Rekord 1A-H-IKZ

6HX C/2-3

3 3 3 3 ★ ★ ★

1

● ●

6HX C/2-3

C 150 C 1950501 Rekord 2A-H-IKZ

C 166 C 1060501 Rekord 2A-H-IKZN

C 591 C 1950901 VHM/KHM Rekord 2A-H-IKZ

3 4 3

3 4 upon

● ● ● ● ●

4 4 4 4 4

★ ★ ★

4 4 4

★

4

request

★ ★ ★

4 4 4

★

4

C 714 C 0109401 Rekord 2A-Z TICN ★ ★ ★ ★ ★ ★

Flutes

l2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 2.7 2.65 0202 3.4 3.5 0210 4.9 4.5 0218 4.9 5.2 0229 6.2 7.2 0250 6.2 7.0 0251 8.0 9.0 0276 8.0 8.8 0277

❏

➢

Carbide IKZ

IKZN

Flutes

l1

❏

➢

IKZ

Flutes

mm P

Surface Treatment

➢

Flutes

Nominal Size d1 M 3 x M 4 x M 5 x M 6 x M 8 x M 8 x M 10 x M 10 x

➢

Flutes

Reinforced Shank


Flutes

MF

Flutes

MF

Ø d1

l2

3 4 4 4 4 4

Ordering example: B0100501.0202, M3x0.35-6HX, Rekord 1A-H


HSS Extra For lubricant-free thread cutting in a broad range of materials

New

New


New

New

New

New

New


Chamfer

Form C = 2-3 Thr.

MF

lA

Description

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

Symbols ➢ ❏ ● ● IKZ IKZN

➢

➢

IKZ

➢

IKZN

➢

➢

IKZ

IKZN

➢

➢

●

●

●

●

●

●

●

VHM

6HX C/2-3

6HX C/2-3

6HX C/2-3

6HX C/2-3

6HX C/2-3

6HX C/2-3

6HX C/2-3

KHM

Description

With Special Cutting Geometry NT/NT2 Nitrided TiCN Coating TiAlN Coating Axial coolant thru for blind hole applications Axial coolant thru with radial flow into the flutes for thru and blind hole applications Both cutting part and shank of solid carbide (up to Ø 12 mm) Cutting part of solid carbide shank of tool steel (from Ø 14 mm)

Reinforced Shank

★ ★ ★ ★ ★ ★

●

In stock

3 4 4 4 4 4

★ ★ ★ ★ ★ ★

3 4 4 4 4 4


★ ★ ★ ★ ★ ★

3 4 4 4 4 4

★ ★ ★ ★ ★ ★

3 4 4 4 4 4

★ ★ ★ ★ ★ ★

3 4 4 4 4 4

★ ★ ★ ★ ★ ★

3 4 4 4 4 4

C 725 C 410B401 Rekord 2A-ÖKO TIALN-T4 ★ ★ ★ ★ ★ ★


P 0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25


C 721 C 4109401 Rekord 2A-ÖKO TICN

Flutes

C 723 C 3179401 Rekord 2A-S-IKZN TICN

Flutes

C 722 C 3159401 Rekord 2A-S-IKZ TICN

Flutes

C 720 C 3109401 Rekord 2A-S TICN

Flutes

C 737 C 1069401 Rekord 2A-Z-IKZN TICN

Flutes

C 715 C 1959401 Rekord 2A-Z-IKZ TICN

Flutes

EDP Dimen. ID 0202 0210 0218 0229 0250 0251 0276 0277

3 4 4 4 4 4

EDP Dimen. ID 0251 0276 0277 0303 0331 0359 0390 0422 0438 0439 0452 0453 0470 0471 0490 0491

Nominal Size d1 M 8 x M 10 x M 10 x M 12 x M 14 x M 16 x M 18 x M 20 x M 22 x M 22 x M 24 x M 24 x M 27 x M 27 x M 30 x M 30 x

P 1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0

93


HSS Extra



Ø d2


Ø d2

l2

Ø d1

Hole Shapes 60° P


l3

Ø d2

0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25

56 63 70 80 80 90 90 100

8 10 11 13 14 17 18 18

18 21 25 30 30 35 35 39

3.5 4.5 6.0 6.0 8.0 8.0 10.0 10.0


94

Catalog No. C 241 EDP Tool Identification C 5207300 EDP MULTI-Rekord Dimen. 2B ØD ID NT2 ★ 3 0251 7.0 4.9 ★ 4 0276 9.0 5.5 0277 8.8 5.5 ★ 3 0303 10.5 7.0 ★ 3 0331 12.5 9.0 ★ 3 0359 14.5 9.0 ★ 4 0390 16.5 11.0 ★ 4 0422 18.5 12.0 ★ 4 0438 20.5 14.5 0439 20.0 14.5 ★ 4 22.5 0452 14.5 22.0 0453 14.5 25.5 0470 16.0 25.0 0471 16.0 ★ 5 28.5 0490 18.0 28.0 0491 18.0

C 185 C 0201000 Rekord 2B

1

mm P

l1

l2

l3

Ø d2

1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0

90 90 100 100 100 100 110 125 125 140 140 140 140 140 150 150

17 18 22 22 22 22 25 25 25 27 27 27 28 28 28 28

–– –– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

6.0 7.0 7.0 9.0 11.0 12.0 14.0 16.0 18.0 18.0 18.0 18.0 20.0 20.0 22.0 22.0

1

★ ★ ★ ★ ★ ★ ★ ★

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 4 3

3 4 3 3 3 3 4 4 4 3 4 4 5 4 5 4

C 190 C 0201020 Rekord 2B

C 186 C 0201050 Rekord 2B-LH

Flutes

l2

ISO 2/6H B/4-5 B 267 B 0203000 Rekord 1B-VA

★ ★ ★

3 3 3

★ ★

3 4

C 187 C 0203000 Rekord 2B-VA

Flutes

l1

ISO 2/6H B/4-5

Flutes

mm P

ISO 3/6G B/4-5

Flutes


ISO 2/6H Class of fit B/4-5 Chamfer (lA) B 314 Catalog No. B 5207300 EDP Tool Identification EDP MULTI-Rekord Dimen. 1B ØD ID NT2 2.7 2.65 0202 ★ 3 3.4 3.5 0210 ★ 3 4.9 4.5 0218 ★ 3 4.9 5.2 0229 6.2 7.2 0250 ★ 3 6.2 7.0 0251 ★ 4 8.0 9.0 0276 8.0 8.8 0277

ISO 2/6H B/4-5 B 266 B 0201000 Rekord 1B

Flutes

Reinforced Shank

❏

❏

Flutes

Surface Treatment

➢

LH

Flutes

MF

Flutes

MF

Ø d1

l2

★ ★

3 4

★ ★

3 4

●

★ ★ ★ ★ ★ ★

3 3 3 4 4 4

★ ★ ★ ★ ★ ★

3 3 3 4 4 4

●

★

3 3 3 4 4 4

★

4

★

4

★

4

★

5

★

5

●

● ● ● ●

3 4

Ordering example: B5207300.0210, M4x0.5-ISO2/6H, MULTI-Rekord 1B-NT2



New

New

New

New


Chamfer


l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

MF

lA

Description

Symbols ➢ ❏ ● ➢

❏

●

●

●

●

●

ISO 3/6G B/4-5 B 271 B 0203020 Rekord 1B-VA

ISO 2/6H B/4-5 B 268 B 0201400 Rekord 1B TIN

6HX B/4-5 B 713 B 0203701 Rekord 1B-Z TIN

6HX B/4-5

6HX B/4-5

6HX B/4-5

●

★ ★

3 4

★ ★ ★ ★ ★

3 3 3 4 4

In stock

C 188 C 0201400 Rekord 2B TIN

★ ★ ★

3 3 3

★ ★

4 4


C 765 C 0203701 Rekord 2B-Z TIN ★ ★ ★ ★ ★ ★ ★ ★

With Special Cutting Geometry NT/NT2 Nitrided TiN Coating Left-hand Thread Axial coolant thru with radial flow into the flutes for thru and blind hole applications

ISO 2/6H D/4-5


EDP Dimen. ID 0202 0210 0218 0229 0250 0251 0276 0277

3 3 3

4 4 4 4 4 4 4 4

C 766 C 1083701 Rekord 2B-Z-IKZN TIN ★ ★ ★ ★ ★ ★ ★ ★

4 4 4 4 4 4 4 4

C 770 C 3203701 Rekord 2B-SPEED TIN ★ ★ ★ ★ ★ ★ ★ ★

4 4 4 4 4 4 4 4

C 771 C 3253701 Rekord 2B-SPEED IKZN-TIN ★ ★ ★ ★ ★ ★ ★ ★

4 4 4 4 4 4 4 4

C 253 C 0301000 Rekord 2C


P 0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25


3 4

LH IKZN

IKZN

Flutes

★ ★

★ ★ ★

➢

Flutes

3 3 3

➢

IKZN

Flutes

★ ★ ★

➢

Flutes

C 191 C 0203020 Rekord 2B-VA

Flutes

3 3 3

Flutes

★ ★ ★

Flutes

➢

Flutes

➢

Description

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 4 3 3 3 3 4 4 4 3 4 4

★ ★ ★

4 5 4

EDP Dimen. ID 0251 0276 0277 0303 0331 0359 0390 0422 0438 0439 0452 0453 0470 0471 0490 0491


P 1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0

95


HSS Extra / Carbide



Ø d2


Ø d2

l2 ≈ 10 x P

l2

Ø d1

Hole Shapes 60° P


96

➢

IKZ

0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25

56 63 70 80 80 90 90 100

8 10 11 13 14 17 18 18

18 21 25 30 30 35 35 39

3.5 4.5 6.0 6.0 8.0 8.0 10.0 10.0

C 310 C 0451000 Rekord 2D

mm P

l1

l2

l3

Ø d2

1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0

90 90 100 100 100 100 110 125 125 140 140 140 140 140 150 150

17 18 22 22 22 22 25 25 25 27 27 27 28 28 28 28

–– –– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

6.0 7.0 7.0 9.0 11.0 12.0 14.0 16.0 18.0 18.0 18.0 18.0 20.0 20.0 22.0 22.0

★ ★ ★ ★ ★ ★ ★

1

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3

3 3 3 3 3 3 4 4 4 4 4 4 4 4 5 4

Flutes


1

ISO 2/6H C/2-3

upon request ★ ★ ★

3 3 3

C 598 C 0960101 VHM Rekord 2D-VA-IKZ

★

3

C 328 C 0463000 Rekord 2D-VA/E ★ ★

3 3

★ ★ ★ ★ ★ ★

3 3 3 4 4 4

★

4

★

5

C 330 C 0963000 Rekord 2D-VA-IKZ

Flutes

Ø d2

Flutes

l3

ISO 2/6H C/2-3 B 410 B 0963000 Rekord 1D-VA-IKZ

ISO 2/6H E/1.5-2

Flutes

l2


6HX C/2-3 B 592 B 0960101 VHM Rekord 1D-VA-IKZ

Flutes

l1

IKZ

● ISO 2/6H C/2-3 B 391 B 0451000 Rekord 1D

Flutes

mm P


➢

Surface Treatment


➢ ❚

Carbide IKZ

C 342 C 0961400 Rekord 2D-IKZ TIN

Flutes

MF

Flutes

MF

Ø d1

l2

★ ★ ★

3 3 3

★ ★ ★

3 3 3

★

4

★

4

Ordering example: B0451000.0210, M4x0.5-ISO2/6H, Rekord 1D


HSS Extra Resists heat stress without additional wear even at high speeds. • Tap up to 260 SFM • Shorter cycle times • High surface quality in the workpiece • True-to-gauge threads


New


New

New

New

New


Chamfer

lA

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

MF

lA

Description

Symbols ➢ ● ❚ IKZ

➢

➢

➢

IKZ

➢

IKZ

➢

➢ ❚

➢ ❚

VHM

IKZ

●

●

●

●

●

●

●

6HX C/2-3

6HX C/2-3

6HX C/2-3

6HX C/2-3

6HX C/2-3

6HX E/1.5-2

6HX E/1.5-2

Description

With Special Cutting Geometry TiN Coating Very Short Chamfer Axial coolant thru for blind hole applications Both cutting part and shank of solid carbide (up to Ø 12 mm)

Reinforced Shank

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★


3 3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★

3 3 3 3

★ ★ ★ ★ ★ ★

5 5 5 7 7 7

C 346 C 3466601 Rekord 2AERO-S/E IKZ-TIN


P 0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25


C 339 C 3416601 Rekord 2AERO-S/E TIN

Flutes

C 865 C 3243701 Rekord 2D-ÖKO TIN

Flutes

C 866 C 3233701 Rekord 2D-S-IKZ TIN

Flutes

C 864 C 3223701 Rekord 2D-S TIN

Flutes

C 860 C 0963701 Rekord 2D-Z-IKZ TIN

Flutes

C 859 C 0453701 Rekord 2D-Z TIN

Flutes

EDP Dimen. ID 0202 0210 0218 0229 0250 0251 0276 0277

★

5

★ ★ ★

5 7 7

EDP Dimen. ID 0251 0276 0277 0303 0331 0359 0390 0422 0438 0439 0452 0453 0470 0471 0490 0491


P 1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0

97


HSS Extra



Ø d2


Ø d2

l2

Ø d1

Hole Shapes 60° P


0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25

56 63 70 80 80 90 90 100

18 21 25 30 30 35 35 39

3.5 4.5 6.0 6.0 8.0 8.0 10.0 10.0


98

C 467 C 5503200 MULTI 2 Enorm NE2

mm P

l1

1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0

90 90 100 100 100 100 110 125 125 140 140 140 140 140 150 150

l2

l3

Ø d2

–– –– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

6.0 7.0 7.0 9.0 11.0 12.0 14.0 16.0 18.0 18.0 18.0 18.0 20.0 20.0 22.0 22.0

1

★ ★ ★

3 3 3

★ ★

3 3

★ ★ ★ ★ ★ ★

4 4 4 4 4 4

★

5

★

6

★ ★ ★ ★ ★ ★ ★ ★

C 371 C 0501000 2 Enorm

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 3 3 3 3

3 3 3 4 4 4 4 4 4 4 5 4 5 4 6 5

★ ★ ★

C 372 C 0501050 2 Enorm LH

C 374 C 0503000 2 Enorm VA

3 3 3

●

●

3 3 3 3

●

3

● ●

C 448 C 0503200 2 Enorm VA NE2

★ ★

3 3

★ ★

3 3

●

★ ★ ★ ★ ★

4 4 4 4 4

★ ★ ★ ★ ★ ★

4 4 4 4 4 4

●

★

5

★

5

★

6

Flutes


1

ISO 2/6H C/2-3 B 504 B 0503200 1 Enorm VA NE2

Flutes

Ø d2

Flutes

l3

ISO 2/6H C/2-3 B 452 B 0503000 1 Enorm VA

ISO 2/6H C/2-3

Flutes

l2

ISO 2/6H C/2-3 B 521 B 5503200 MULTI 1 Enorm NE2

Flutes

l1


ISO 2/6H C/2-3 B 449 B 0501000 1 Enorm

Flutes

mm P



■

Flutes

Reinforced Shank

➢

■

Flutes

Surface Treatment

➢

LH

Flutes

MF


MF

Ø d1

l2

●

3 3 4 4 4 4 4 4

●

4

●

4

●

4 6

●

● ● ●

●

Ordering example: B5503200.0210, M4x0.5-ISO2/6H, MULTI-1 Enorm-NE2



Chamfer

lA

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

MF

lA

Description

Symbols

➢

➢ ❚

➢ ❚

➢ ❚

ISO 2/6H E/1.5-2 B 454 B 0513500 1 Enorm Z/E

ISO 2/6H C/2-3

★ ★ ★

3 3 3

ISO 3/6G E/1.5-2 B 495 B 0513520 1 Enorm Z/E

★ ★ ★

IKZ

LH IKZ

● ISO 2/6H E/1.5-2 B 497 B 0973500 1 Enorm Z/E-IKZ

ISO 2/6H E/1.5-2

Flutes

ISO 2/6H C/2-3

➢ ❚

IKZ

●

Flutes

●

➢ ❚

3 3 3

Reinforced Shank EDP Dimen. ID 0202 0210 0218 0229 0250 0251 0276 0277

upon

●

★ ★

3 3

★ ★

3 3

★ ★

3 4

★ ★

3 4

★ ★

3 4

★ ★ ★ ★ ★ ★

4 4 4 4 4 4

★ ★ ★ ★ ★

4 4 4 4 4

★ ★ ★ ★ ★ ★

5 5 5 5 5 5

★ ★ ★ ★ ★

5 5 5 5 5

★ ★ ★ ★ ★

5 5 5 5 5

★

5

★

5

★

5

★

6

In stock


C 461 C 0973700 2 Enorm Z/E-IKZ TIN


P 0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25


C 435 C 0973500 2 Enorm Z/E-IKZ

Flutes

C 378 C 0513700 2 Enorm Z/E TIN

Flutes

C 381 C 0513520 2 Enorm Z/E

Flutes

TIN

C 376 C 0513500 2 Enorm Z/E

Flutes

C 420 C 0501400 2 Enorm

Flutes

Flutes

request

C 428 C 0508800 2 Enorm W-AL

With Special Cutting Geometry Ne/Ne2 Neutralized TiN Coating Very Short Chamfer Left-hand Thread Axial coolant thru for blind hole applications

ISO 2/6H E/1.5-2

Flutes

➢

➢ ■ ● ❚

Description

★ ★ ★

5 5 5

★ ★ ★

5 5 5

★

5

★

5

EDP Dimen. ID 0251 0276 0277 0303 0331 0359 0390 0422 0438 0439 0452 0453 0470 0471 0490 0491


P 1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0

99


HSS Extra





Ø d2


Ø d2

l2

Ø d1

Hole Shapes 60° P

MF


Reinforced Shank mm P

l1

l2

l3

Ø d2

100

➢

IKZ

➢

➢

●

●

●

●


6HX C/2-3

ISO 2/6H C/2-3

ISO 2/6H C/2-3

ISO 2/6H E/1.5-2

ISO 2/6H C/2-3


C 429 C 0653501 2 Enorm Z50

C 453 C 3503700 2 Enorm S TIN

C 463 C 3553700 2 Enorm S-IKZ TIN

C 897 C 4503700 2 Enorm ÖKO/E TIN

C 893 C 4509400 2 Enorm ÖKO TICN

l1

1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0

90 90 100 100 100 100 110 125 125 140 140 140 140 140 150 150

l2

l3

Ø d2

–– –– –– –– –– –– –– –– –– –– –– –– –– –– –– ––

6.0 7.0 7.0 9.0 11.0 12.0 14.0 16.0 18.0 18.0 18.0 18.0 20.0 20.0 22.0 22.0

1

★ ★

3 3

★ ★

3 4

★ ★ ★

4 4 4

★ ★ ★ ★ ★ ★

5 5 5 5 5 5

★

5

● ● ● ● ●

5 5 5 5 5

Flutes

mm P

Flutes

3.5 4.5 6.0 6.0 8.0 8.0 10.0 10.0

Flutes

18 21 25 30 30 35 35 39

Flutes

56 63 70 80 80 90 90 100

Flutes

0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25


➢

1



➢

Surface Treatment


MF

Ø d1

l2

★ ★

3 4

★ ★

3 4

★ ★ ★ ★ ★

5 5 5 5 5

★ ★ ★ ★ ★

5 5 5 5 5

Ordering example: B0513500.0210, M4x0.5-ISO2/6H, 1 Enorm-Z/E

Machine Taps · ISO Metric Fine Threads For lubricant-free thread cutting in a broad range of materials


Chamfer

lA

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

MF

lA

Description

Symbols ➢ ● ● IKZ

➢

Description

With Special Cutting Geometry TiN Coating TiCN Coating Axial coolant thru for blind hole applications

● 6HX C/2-3


●

★ ★

3 3

★ ★ ★

4 4 4

In stock

P 0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25


C 894 C 4653701 2 Enorm ÖKO50 TIN



EDP Dimen. ID 0251 0276 0277 0303 0331 0359 0390 0422 0438 0439 0452 0453 0470 0471 0490 0491


P 1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0

101


HSS Extra / Carbide



Ø d2


Ø d2

l2 ≈ 10 x P

l2

Ø d1

MF

Ø d1

l2

Hole Shapes 60° P

MF mm P

l1

l2

l3

Ø d2

102

IKZ

❖

IKZN

❏

●

●


6HX C/2-3 B 537 B 0911000 GFU 1Druck-S

6HX C/2-3 B 538 B 0921000 GFU 1Druck-S-OLN

6HX C/2-3

6HX C/2-3

★ ★ ★ ★ ★ ★

★ ★ ★

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0251 4.9 7.55 0276 5.5 9.55 0277 5.5 9.4 0303 11.3 7.0 0331 13.3 9.0 15.3 0359 9.0 17.3 0390 11.0 19.3 0422 12.0 21.3 14.5 0438 23.3 14.5 0452

C 478 C 0911000 GFU 2Druck-S

C 479 C 0921000 GFU 2Druck-S-OLN

★ ★ ★

★ ★ ★

★

★

1

0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25

56 63 70 80 80 90 90 100

8 10 11 13 14 17 18 18

18 21 25 30 30 35 35 39

3.5 4.5 6.0 6.0 8.0 8.0 10.0 10.0

Reduced Shank Nominal Size d1 M 8 x M 10 x M 10 x M 12 x M 14 x M 16 x M 18 x M 20 x M 22 x M 24 x

❖

❏

Surface Treatment


❖


mm P

l1

l2

l3

Ø d2

1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 1.5

90 90 100 100 100 100 110 125 125 140

17 18 22 22 22 22 25 25 25 27

–– –– –– –– –– –– –– –– –– ––

6.0 7.0 7.0 9.0 11.0 12.0 14.0 16.0 18.0 18.0

Carbide

❖

IKZ

6HX C/2-3 B 589 B 1970100 VHM GFU 1Druck S-OLN-IKZ

★ ★

1

C 653 C 1971400 GFU 2Druck-S OLN-IKZ-TIN

C 655 C 1071400 GFU 2Druck-S OLN-IKZN-TIN

upon

upon

request

request

Ordering example: B0911000.0210, M4x0.5-6HX, GFU 1Druck-S


HSS Extra

New

New

New


Chamfer

Form C = 2-3 Thr.

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

MF

lA

Description

Symbols ➢ ❏ ● ❖ IKZ

❖

IKZ

❖ ➢

❖ ➢

IKZ

❖ ➢

IKZN

IKZN

VHM

●

●

●

●

6HX C/2-3 B 931 B 794A200 GFU 1Druck-PM OLN-IKZ-TIN

6HX C/2-3 B 943 B 092F000 GFU 1Druck-Z-OLN TIN-T1

6HX C/2-3 B 945 B 197F000 GFU 1Druck-Z-OLN IKZ-TIN-T1

6HX C/2-3 B 947 B 107F000 GFU 1Druck-Z-OLN IKZN-TIN-T1

★ ★

★ ★ ★

★ ★ ★

★ ★ ★

C 670 C 794A200 GFU 2Druck-PM OLN-IKZ-TIN

C 684 C 092F000 GFU 2Druck-Z-OLN TIN-T1

C 686 C 197F000 GFU 2Druck-Z-OLN IKZ-TIN-T1

C 688 C 107F000 GFU 2Druck-Z-OLN IKZN-TIN-T1

★ ★ ★ ★ ★ ★ ★


★

★

★

Description

With Special Forming Geometry NT/NT2 Nitrided TiN Coating With Oil Grooves Axial coolant thru for blind hole applications Axial coolant thru with radial flow into the flutes for thru and blind hole applications Both cutting part and shank of solid carbide (up to Ø 12 mm)



P 0.35 0.5 0.5 0.75 0.75 1.0 1.0 1.25

Reduced Shank EDP Dimen. ID 0251 0276 0277 0303 0331 0359 0390 0422 0438 0452

Nominal Size d1 M 8 x M 10 x M 10 x M 12 x M 14 x M 16 x M 18 x M 20 x M 22 x M 24 x

P 1.0 1.0 1.25 1.5 1.5 1.5 1.5 1.5 1.5 1.5

103

Machine Taps Robust 2X-VA · ISO Metric Fine Threads

HSS Extra


Chamfer

lA

Reduced Shank

Description

Form C = 2-3 Thr.

l1

Ø d2

Ø d1

Symbols M20 x 1.5 - M72 x 4

60° P

MF Nominal Size d1 M 20 x M 22 x M 24 x M 24 x M 27 x M 27 x M 30 x M 33 x M 33 x M 36 x M 36 x M 36 x M 38 x M 39 x M 40 x M 42 x M 42 x M 42 x M 45 x M 48 x M 48 x M 48 x M 52 x M 56 x M 56 x M 60 x M 64 x M 64 x M 68 x M 70 x M 70 x M 72 x M 72 x

104

P

l1

mm l2

Ø d2



➢

➢

Surface Treatment

❏

●

6HX C/2-3 C 507 C 0803001 Robust 2X-VA


Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 12.0 18.5 0422 14.5 20.5 0438 14.5 22.5 0452 14.5 22.0 0453 16.0 25.5 0470 16.0 25.0 0471 18.0 28.5 0490 20.0 31.5 0511 20.0 31.0 0512 22.0 34.5 0532 22.0 34.0 0533 22.0 33.0 0534 22.0 36.5 0546 24.0 36.0 0555 24.0 38.0 0561 24.0 40.5 0574 24.0 40.0 0575 24.0 39.0 0576 29.0 42.0 0597 29.0 46.5 0616 29.0 46.0 0617 29.0 45.0 0618 32.0 49.0 0646 35.0 53.0 0661 35.0 52.0 0662 35.0 56.0 0672 39.0 61.0 0681 39.0 60.0 0682 39.0 64.0 0692 39.0 67.0 0696 39.0 66.0 0697 39.0 69.0 0702 39.0 68.0 0703 1

1.5 1.5 1.5 2.0 1.5 2.0 1.5 1.5 2.0 1.5 2.0 3.0 1.5 3.0 2.0 1.5 2.0 3.0 3.0 1.5 2.0 3.0 3.0 3.0 4.0 4.0 3.0 4.0 4.0 3.0 4.0 3.0 4.0

125 125 140 140 140 140 150 160 160 170 170 200 170 200 170 170 170 200 200 190 190 225 225 225 250 280 275 315 315 275 340 275 340

25 25 27 27 28 28 28 30 30 30 30 42 30 42 30 30 30 45 45 32 32 50 50 50 60 60 55 65 65 55 65 55 65

16 18 18 18 20 20 22 25 25 28 28 28 28 32 32 32 32 32 36 36 36 36 40 45 45 45 50 50 50 50 50 50 50

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 8 7 6 6 7 7 7 8 7 7 8 7 8 8

➢ ❏ ●

Description


Flutes

Hole Shapes

Flutes

MF

l2

upon request

Ordering example: C0803001.0422, M20x1.5-6HX, Robust 2X-VA

Machine Taps Robust 2X-VA · ISO Metric Fine Threads

HSS Extra


Chamfer

lA

Reduced Shank

Description

Form C = 2-3 Thr.

l1

Ø d1

Ø d2

MF

l2

Symbols M72 x 6 - M120 x 6

60° P

Nominal Size d1 M 72 x M 76 x M 76 x M 76 x M 80 x M 80 x M 85 x M 85 x M 90 x M 90 x M 90 x M 95 x M 100 x M 100 x M 110 x M 115 x M 120 x M 120 x

P

l1

mm l2

Ø d2


➢

➢

Surface Treatment

❏

●

6HX C/2-3 C 507 C 0803001 Robust 2X-VA


Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 39.0 66.0 0704 39.0 73.0 0714 39.0 72.0 0715 39.0 70.0 0716 39.0 76.0 0727 39.0 74.0 0728 39.0 82.0 0736 39.0 81.0 0737 39.0 87.0 0746 39.0 86.0 0747 39.0 84.0 0748 44.0 89.0 0758 44.0 96.0 0767 44.0 94.0 0768 44.0 104.0 0788 44.0 112.0 0791 44.0 116.0 0797 44.0 114.0 0798 1

6.0 3.0 4.0 6.0 4.0 6.0 3.0 4.0 3.0 4.0 6.0 6.0 4.0 6.0 6.0 3.0 4.0 6.0

340 275 340 340 360 360 325 380 325 380 380 400 400 400 400 350 400 400

80 55 65 80 65 80 60 70 60 70 80 85 70 85 85 65 75 90

50 50 50 50 50 50 50 50 50 50 50 56 56 56 56 56 56 56

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Flutes

MF


7 8 8 7 10 8 10 10 10 10 9 9 10 10 10 12 12 10

➢ ❏ ●


Flutes

Hole Shapes

Description

upon request


The Complete Tool System Robust 2X-VA Taps when used with a KSN Type tapping attachment creates the optimal tapping unit!


105

MF 106

STI-M LK-M


STI-M LK-M

• Screw Thread Insert ISO Metric Coarse Threads • Self-Lock ISO Metric Coarse Threads • Self-Lock ISO Metric Fine Threads

107

Machine Taps · Screw Thread Insert · ISO Metric Coarse Threads

HSS Extra

DIN Length · DIN Shank major dia. minor dia.

wire thread insert

Reinforced Shank (STI-M2.5 - STI-M10) l1 l3

Ø d2

Ø d1

l2


Reduced Shank (STI-M12 - STI-M20) l1

Ø d2

Ø d1

STI-M LK-M

l2

Hole Shapes 60° P

Major dia. min. 3.085 3.650 4.280 4.910 6.040 7.300 9.624

l1

l2

mm l3

Ø d2

108

P mm 1.5 1.75 2.0 2.0 2.5 2.5

Major dia. min. 11.948 14.274 16.589 18.598 21.248 23.248

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 2.65 0965 2.7 3.15 0966 3.4 3.7 0967 4.9 4.2 0968 4.9 5.25 0970 4.9 6.3 0971 6.2 8.4 0973 8.0

ISO-6H mod. B/4-5 B 298 B 0203000 Rekord 1B-VA

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 0975 7.0 10.4 0977 9.0 12.5 0978 9.0 14.5 0979 11.0 16.5 14.5 18.75 0980 14.5 20.75 0981

C 227 C 0203000 Rekord 2B-VA

1

56 63 70 70 80 90 100

11 10 14 13 13 17 18

18 18 23 25 26 32 35

3.5 4.5 6.0 6.0 6.0 8.0 10.0

Reduced Shank Nominal Size d1 STI-M 10 STI-M 12 STI-M 14 STI-M 16 STI-M 18 STI-M 20

❏

l1

l2

mm l3

Ø d2

100 110 110 125 140 160

22 26 27 27 32 34

–– –– –– –– –– ––

9.0 11.0 12.0 14.0 18.0 18.0

● ● ● ● ● ● ●

1

3 3 3 3 3 3 3

ISO-6H mod. B/3-4 B 281 B 0204500 Rekord 1B-AL ★ ★ ★ ★ ★ ★ ★

C 206 C 0204500 Rekord 2B-AL

Flutes

P mm 0.45 0.5 0.6 0.7 0.8 1.0 1.25

Surface Treatment

➢

2 2 2 2 2 2 3

Flutes

Nominal Size d1 STI-M 2.5 STI-M 3 STI-M 3.5 STI-M 4 STI-M 5 STI-M 6 STI-M 8

➢

Flutes

Reinforced Shank


Flutes

STI-M

●

3 3

★ ★

3 3

●

3

★

3

●

4

★

4

●

Ordering example: B0203000.0965, STI-M2.5-ISO-6H mod., Rekord 1B-VA

Machine Taps · Screw Thread Insert · ISO Metric Coarse Threads


Chamfer

lA

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

l2 ≈ 10 x P

l2 ≈ 10 x P

l2 ≈ 10 x P

lA

Symbols

ISO-6H mod. C/2-3 B 472 B 0503500 1 Enorm Z

ISO-6H mod. E/1.5-2 B 471 B 0513500 1 Enorm Z/E

●

★ ★ ★ ★ ★ ★ ★

C 406 C 0503500 2 Enorm Z

3 3 3 3 3 3 3

Flutes

C 432 C 0508900 2 Enorm W

Flutes

3 3 3 3 3 3 3

● ● ● ● ● ● ●

C 405 C 0513500 2 Enorm Z/E

3 3 3 3 3 3 3

4 3

★ ★

5 4

● ●

5 4

★

4

★

5

●

5

★

4

★

5

●

5



EDP Dimen. ID 0965 0966 0967 0968 0970 0971 0973

Nominal Size d1 STI-M 2.5 STI-M 3 STI-M 3.5 STI-M 4 STI-M 5 STI-M 6 STI-M 8

P mm 0.45 0.5 0.6 0.7 0.8 1.0 1.25

Reduced Shank

★ ★

In stock

Description


ISO-6H mod. C/2-3 B 490 B 0508900 1 Enorm W

Flutes

➢ ❚

Flutes

➢

Flutes

➢

★ ★ ★ ★ ★ ★ ★

Form B = 4-5 Thr.

STI-M LK-M

lA

➢ ❏ ❚

Description

EDP Dimen. ID 0975 0977 0978 0979 0980 0981

Nominal Size d1 STI-M 10 STI-M 12 STI-M 14 STI-M 16 STI-M 18 STI-M 20

P mm 1.5 1.75 2.0 2.0 2.5 2.5

109

Machine Taps/Roll Form Taps · Self-Lock · Metric Coarse Threads

HSS Extra

New


Reinforced Shank (LK-M3 - LK-M10) l1 l3

Ø d2

Ø d1

l2

Reduced Shank (LK-M12 - LK-M24) l1 l2 ≈ 10 x P

Ø d2

Ø d1

Hole Shapes

60° P

BT

BT

Reinforced Shank Nominal Size d1 LK-M 3 LK-M 4 LK-M 5 LK-M 6 LK-M 8 LK-M 10

mm P

l1

l2

l3

Ø d2

110

❏

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 2.7 2.7 1046 3.4 3.55 1048 4.9 4.4 1050 4.9 5.2 1052 6.2 7.0 1054 8.0 8.8 1056

BT B/4-5 B 287 B 0203000 Rekord 1B-VA

Catalog No. EDP Tool Identification EDP Dimen. ØD ID 7.0 10.7 1058 9.0 14.5 1060 12.0 18.0 1062 14.5 21.5 1064

C 212 C 0203000 Rekord 2B-VA

1

0.5 0.7 0.8 1.0 1.25 1.5

56 63 70 80 90 100

11 13 15 17 20 22

18 21 25 30 35 39

3.5 4.5 6.0 6.0 8.0 10.0

Reduced Shank Nominal Size d1 LK-M 12 LK-M 16 LK-M 20 LK-M 24

Surface Treatment

mm P

l1

l2

l3

Ø d2

1.75 2.0 2.5 3.0

110 110 140 160

24 27 32 34

–– –– –– ––

9.0 12.0 16.0 18.0

★ ★ ★

1

★ ★

➢ ❚

3 3 3

3 3

BT E/1.5-2 B 480 B 0513500 1 Enorm Z/E

★ ★ ★ ★ ★

C 414 C 0513500 2 Enorm Z/E ★ ★


30° 60°

➢

Ø D1

3 3 3 3 3

2.85 3.8 4.8 5.7 7.6 9.5

❏ BT C/2-3 B 560 B 0911000 GFU 1Druck-S ★ ★ ★ ★ ★ ★

Flutes

P ≤ 0.7 mm


Flutes

LK-M

90° P

Flutes

STI-M LK-M

l2

4 4

Ordering example: B0203000.1052, LK-M6-BT, Rekord 1B-VA

Machine Taps · Self-Lock · Metric Fine Threads

HSS Extra

Chamfer

lA

Description

Form E = 1.5-2 Thr.

lA

Form B = 4-5 Thr.

Roll Form Taps:

Form C = 2-3 Thr.

Symbols ➢ ❏ ❚

The alternative in locking thread technology and thread stripping prevention. • Self-locking internal thread form • For standard external fasteners • Eliminates need for costly and ineffective inserts or locking parts • Ease of assembly • Provides uniform distribution of load over the entire thread length • Reduces probability of thread stripping in aluminium and other soft materials ★ Allow 7 days for delivery

STI-M LK-M

lA

Description


Type BT

BT = Wedge ramp inclined backwards

111

112

STI-M LK-M

Straight Pipe Taps

Straight Pipe Taps


• American Standard Straight Pipe Threads NPS/NPSM • American Standard Straight Dryseal Pipe Threads NPSF • Cylindrical Whitworth Internal Pipe Threads BSPP (Rp) • Whitworth Pipe Threads DIN-ISO 228 (G)

113

Machine Taps · NPS/NPSM

HSS Extra

DIN Length · DIN Shank American Standard Straight Pipe Threads NPSM

(American standard straight pipe thread for mechanical joints; suitable for NPSC and NPSM applications) According to ANSI B1.20.1

Reduced Shank l1

Straight Pipe Taps

l2 ≈ 10 x P

Ø d1

Ø d2

l2 ≈ 10 x P

l2

Hole Shapes

Ø d2

90 100 100 125 140 160

18 22 22 25 28 30

7 11 12 16 20 25

– C/2-3 C 142 C 0101000 Rekord 2A NPS/NPSM 1) ★ ★ ★ ★ ★ ★

4 4 4 4 4 5

– E/1.5-2 C 436 C 0513500 2 Enorm Z/E NPS/NPSM 1) ● ● ● ● ● ●

4 5 5 5 5 6

– E/1.5-2 C 940 C 0513700 2 Enorm Z/E-TIN NPS/NPSM 1) ●

4 5 5 5

● ● ●

1)

114

Flutes

mm l2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 9.1 5858 5.5 12.0 5859 9.0 15.5 5860 9.0 19.0 5861 12.0 24.5 5862 16.0 30.5 5863 20.0 1

27 18 18 14 14 11 1/2

●

Surface Treatment

T.P.I. l1

➢ ❚

Flutes

Nominal Size d1 1/8 1/4 3/8 1/2 3/4 1

➢ ❚


Flutes

NPS/ NPSM

60° P

The tap NPS/NPSM can also be used for NPSC.

Ordering example: C0101000.5858, 1/8-27, Rekord 2A-NPS/NPSM

Machine Taps · NPSF


American Standard Straight Dryseal Pipe Threads NPSF

Chamfer

(Dryseal American National standard internal straight pipe thread combined with dryseal American National standard taper pipe thread, NPTF). According to ANSI B1.20.3

lA

lA

Description

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

Reduced Shank l1 l2 ≈ 10 x P

Symbols Hole Shapes

➢ ❚ ●

60° P

●

In stock

mm l2

Ø d2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 4.9 6.35 5904 5.5 8.75 5905 5906 9.0 11.3 9.0 14.75 5907 5908 12.0 18.2 5909 16.0 23.5 5910 20.0 29.5 1

90 90 100 100 125 140 160

●

17 18 22 22 25 28 30


6 7 11 12 16 20 25

– C/2-3 C 143 C 0101000 Rekord 2A NPSF ★ ★ ★ ★ ★ ★ ★

3 4 4 4 4 4 5

– E/1.5-2 C 437 C 0513500 2 Enorm Z/E NPSF ● ● ● ● ● ● ●

Flutes

l1

➢ ❚

Surface Treatment

Flutes

Nominal T.P.I. Size d1 1/16 27 1/8 27 1/4 18 3/8 18 1/2 14 3/4 14 1 11 1/2

➢ ❚


With Special Cutting Geometry Very Short Chamfer TiN Coating

3 4 5 5 5 5 6

– E/1.5-2 C 941 C 0513700 2 Enorm Z/E-TIN NPSF ● ● ● ● ●

Flutes

NPSF

Description

3 4 5 5 5

115

Straight Pipe Taps

Ø d1

Ø d2

l2 ≈ 10 x P

l2

Machine Taps · BSPP

HSS Extra

DIN Length · DIN Shank Cylindrical Whitworth Internal Pipe Threads (where pressure-tight joints are made on the threads) according to DIN 2999, ISO 7/1 and BSPP. Not for DIN 3858.

Reduced Shank l1

Straight Pipe Taps

Ø d1

Ø d2

l2

Hole Shapes

Nominal Size d1 Rp 1/16 Rp 1/8 Rp 1/4 Rp 3/8 Rp 1/2 Rp 3/4 Rp 1

116

Special Characteristics Surface Treatment

T.P.I.

mm l1

l2

Ø d2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 4.9 6.55 4091 5.5 8.55 4092 9.0 11.4 4093 9.0 14.9 4094 12.0 18.6 4095 16.0 24.1 4096 20.0 30.25 4097

– C/2-3 A 422 A 0101000 Rekord A

1

28 28 19 19 14 14 11

63 63 70 70 80 90 100

17 18 20 20 22 22 25

6 7 11 12 16 20 25

★ ★ ★ ★ ★ ★ ★

Flutes

BSPP (Rp)

55° P

3 4 4 4 4 4 5

Ordering example: A0101000.4091, Rp 1/16-28, Rekord A

Machine Taps · BSPP


Cylindrical Whitworth Internal Pipe Threads (where pressure-tight joints are made on the threads) according to DIN 2999, ISO 7/1 and BSPP. Not for DIN 3858.

Chamfer

lA

lA

Description

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

Reduced Shank l1

Symbols Hole Shapes

T.P.I. l1

➢ ❚


mm l2

Ø d2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 4.9 6.55 4091 5.5 8.55 4092 4093 9.0 11.4 4094 9.0 14.9 4095 12.0 18.6 4096 16.0 24.1 20.0 30.25 4097

– C/2-3 C 126 C 0101000 Rekord 2A

1

28 28 19 19 14 14 11

90 90 100 100 125 140 160


17 18 22 22 25 28 30

6 7 11 12 16 20 25

★ ★ ★ ★ ★ ★ ★

3 4 4 4 4 4 5

– E/1.5-2 C 400 C 0513500 2 Enorm Z/E ★ ★ ★ ★ ★ ★ ★

Flutes

Nominal Size d1 Rp 1/16 Rp 1/8 Rp 1/4 Rp 3/8 Rp 1/2 Rp 3/4 Rp 1


55° P

Flutes

BSPP (Rp)

➢ ❚

Description

3 4 5 5 5 5 6

117

Straight Pipe Taps

Ø d1

Ø d2

l2 ≈ 10 x P

l2

Machine Taps · Whitworth Pipe Threads DIN-ISO 228

HSS Extra


Reduced Shank l1

Straight Pipe Taps

Ø d1

Ø d2

l2

Hole Shapes 55° P

G

118

l2

Ø d2

1

28 28 19 19 14 14 14 14 11 11 11 11 11 11 11

63 63 70 70 80 80 90 90 100 125 125 125 140 140 160

17 18 20 20 22 22 22 22 25 30 30 30 30 32 36

6 7 11 12 16 18 20 22 25 28 32 36 36 40 45

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 4 4 4 4 4 4 5 5 5 6 6 6 6 8

ISO-228 C/2-3 A 421 A 0102500 Rekord A-MS ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 4 4 4 4 4 4 5 5 5 6 6 6

ISO-228 B/4-5 A 457 A 0201000 Rekord B ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 4 4 4 4 4 5 6 6 6

ISO-228 E/1.5-2 A 516 A 0463000 Rekord D-VA/E

★ ★ ★ ★ ★ ★ ★ ★

Flutes

mm l1

ISO-228 C/2-3 A 418 A 0101000 Rekord A

Flutes

T.P.I.

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 6.8 4034 4.9 8.8 4035 5.5 4036 9.0 11.8 9.0 15.25 4037 4038 12.0 19.0 4039 14.5 21.0 4040 16.0 24.5 18.0 28.25 4041 20.0 30.75 4042 4043 22.0 35.5 4044 24.0 39.5 4045 29.0 42.0 29.0 45.25 4046 4048 32.0 51.3 4050 35.0 57.2

Flutes

Surface Treatment

Flutes

Nominal Size d1 G 1/16 G 1/8 G 1/4 G 3/8 G 1/2 G 5/8 G 3/4 G 7/8 G 1 G 1 1/8 G 1 1/4 (G 1 3/8) G 1 1/2 G 1 3/4 G 2

➢ ❚


3 3 3 4 4 4 4 4

Ordering example: A0101000.4034, G1/16-28 ISO-228, Rekord A


Carbide

For tapping blind and through holes up to 1.5 x d1 in hard materials up to approximately 63 Rc


Chamfer

lA

Reinforced Shank

Description

Form E = 1.5-2 Thr.

l1 lA

Ø d2

Ø d1

Special core hole diameters are required for the use of HCUT taps.

lA

➢ ● ❚

55° P

VHM

Reinforced Shank Nominal Size d1 G 1/8 G 1/4

T.P.I.

mm l1

l2

Ø d2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 8 8.8 4035 11 11.9 4036 1

28 19

100 110


18 24

10 14

Carbide

●

●

ISO-228 “X” C/3 B 598 B 010K101 VHM-Rekord 1A-HCUT/C TICN ★ ★

ISO-228 “X” D/5 B 599 B 016K101 VHM-Rekord 1A-HCUT/D TICN

Flutes

Surface Treatment

Carbide

Flutes

G


Symbols

Hole Shapes


Form C = 2-3 Thr.

5 6

★ ★

5 6

Description

With Special Cutting Geometry TiCN Coating Very Short Chamfer Both cutting part and shank of solid carbide

119

Straight Pipe Taps

l3 l2


HSS Extra / Carbide


Reduced Shank l1

Straight Pipe Taps

l2 ≈ 10 x P

Ø d1

Ø d2

l2

Hole Shapes 55° P

120

mm l1

l2

Ø d2

ISO-228 C/2-3 C 122 C 0101000 Rekord 2A

1

28 28 19 19 14 14 14 14 11 11 11 11 11 11 11 11

90 90 100 100 125 125 140 150 160 170 170 180 190 190 190 220

17 18 22 22 25 25 28 30 23 33 33 33 36 36 36 40

6 7 11 12 16 18 20 22 25 28 32 36 36 40 40 45

❚

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 4 4 4 4 4 4 5 5 5 6 6 6 6 6 8

ISO-228 “X” C/2-3 C 144 C 0100501 Rekord 2A-H ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 4 4 4 4 4 4 5 5 5 6 6 6

★ ★

6 8

ISO-228 “X” E/1.5-2 C 601 C 0110901 VHM/KHM Rekord 2A-H/E-IKZ ★ ★ ★ ★

Flutes

T.P.I.

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 6.8 4034 4.9 8.8 4035 5.5 4036 9.0 11.8 9.0 15.25 4037 4038 12.0 19.0 4039 14.5 21.0 4040 16.0 24.5 18.0 28.25 4041 20.0 30.75 4042 4043 22.0 35.5 4044 24.0 39.5 4045 29.0 42.0 29.0 45.25 4046 4047 32.0 49.5 4048 32.0 51.3 4050 35.0 57.2

Carbide

❑

Surface Treatment

Flutes

Nominal Size d1 G 1/16 G 1/8 G 1/4 G 3/8 G 1/2 G 5/8 G 3/4 G 7/8 G 1 G 1 1/8 G 1 1/4 (G 1 3/8) G 1 1/2 (G 1 5/8) G 1 3/4 G 2

➢


Flutes

G

4 4 4 4

Ordering example: C0101000.4034, G1/16 ISO-228, Rekord 2A



Chamfer

lA

Form E = 1.5-2 Thr.

Form C = 2-3 Thr.

lA

Form B = 4-5 Thr.

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 4 4 4 4 4 5 6 6 6 6 6 8

●

ISO-228 B/4-5 C 200 C 0203000 Rekord 2B-VA

ISO-228 B/4-5 C 201 C 0201400 Rekord 2B TIN

★ ★ ★ ★ ★ ★ ★ ★ ★


3 3 3 3 4 4 4 4 4

★ ★ ★ ★ ★

VHM KHM

3 3 3 4 4

ISO-228 C/2-3 C 313 C 0451000 Rekord 2D ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 3 3 4 4 4 4 4 5 6 6 6

★ ★

6 6

ISO-228 E/1.5-2 C 315 C 0463000 Rekord 2D-VA/E ★ ★ ★ ★ ★ ★ ★ ★ ★

Flutes

❑

➢ ❚

Flutes

➢

Flutes

➢

Flutes

ISO-228 B/4-5 C 199 C 0201000 Rekord 2B

Flutes

Symbols

3 3 3 3 4 4 4 4 4

EDP Dimen. ID 4034 4035 4036 4037 4038 4039 4040 4041 4042 4043 4044 4045 4046 4047 4048 4050

Description

With Special Cutting Geometry NT/NT2 Nitrided TiN Coating Very Short Chamfer Both cutting part and shank of solid carbide (up to G 1/8) Cutting part of solid carbide shank of tool steel (from G 1/4)


T.P.I.

28 28 19 19 14 14 14 14 11 11 11 11 11 11 11 11

121

Straight Pipe Taps

lA

➢ ❏ ● ❚

Description


HSS Extra


Reduced Shank l1

Straight Pipe Taps

Ø d1

Ø d2

l2

Hole Shapes 55° P

122

➢

1

28 28 19 19 14 14 14 14 11 11 11 11 11 11 11 11

90 90 100 100 125 125 140 150 160 170 170 180 190 190 190 220

6 7 11 12 16 18 20 22 25 28 32 36 36 40 40 45

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 4 4 4 4 4 5 5 5 6 6 6 8 8 8

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

3 3 4 4 4 4 4 5 5 5 6 6 6

ISO-228 C/2-3 C 397 C 0501400 2 Enorm

●

TIN ★ ★ ★ ★ ★

3 4 4 4 4

ISO-228 E/1.5-2 C 395 C 0513500 2 Enorm Z/E ★ ★ ★ ★ ★ ★ ★ ★ ★

3 4 5 5 5 5 5 6 6

ISO-228 E/1.5-2 C 398 C 0513700 2 Enorm Z/E TIN ★ ★ ★ ★ ★

Flutes

Ø d2

➢ ❚

Flutes

l2

ISO-228 C/2-3 C 394 C 0503000 2 Enorm VA

Flutes

mm l1

ISO-228 C/2-3 C 393 C 0501000 2 Enorm

Flutes

T.P.I.

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 6.8 4034 4.9 8.8 4035 5.5 4036 9.0 11.8 9.0 15.25 4037 4038 12.0 19.0 4039 14.5 21.0 4040 16.0 24.5 18.0 28.25 4041 20.0 30.75 4042 4043 22.0 35.5 4044 24.0 39.5 4045 29.0 42.0 29.0 45.25 4046 4047 32.0 49.5 4048 32.0 51.3 4050 35.0 57.2

➢ ❚

●

Surface Treatment



➢


Flutes

G

4 5 5 5 5

Ordering example: C0501000.4034, G1/16 ISO-228, 2 Enorm

Roll Form Taps · Whitworth Pipe Threads DIN-ISO 228


Chamfer

lA

Reduced Shank

Description

Form E = 1.5-2 Thr.

l1 l2

Roll Form Taps:


lA

➢ ❏ ● ❚

55° P

G

Form C = 2-3 Thr.

Symbols

Hole Shapes

Nominal Size d1 G 1/16 G 1/8 G 1/4 G 3/8 G 1/2 G 5/8 G 3/4 G 7/8 G 1

Form C = 2-3 Thr.

Description

With Special Cutting Geometry NT/NT2 Nitrided TiN Coating Very Short Chamfer


T.P.I.

mm l1

l2

Ø d2

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 7.25 4034 4.9 9.25 4035 5.5 4036 9.0 12.5 4037 9.0 16.0 4038 12.0 20.0 4039 14.5 22.0 4040 16.0 25.5 18.0 29.25 4041 4042 20.0 32.0

❑ ISO-228 “X” C/2-3 C 482 C 0911000 GFU 2Druck-S

1

28 28 19 19 14 14 14 14 11

90 90 100 100 125 125 140 150 160


17 18 22 22 25 25 28 28 30

6 7 11 12 16 18 20 22 25

★ ★ ★ ★ ★ ★ ★

123

Straight Pipe Taps

Ø d1

Ø d2

lA

Machine Taps Robust 2X-VA · Whitworth Pipe Threads DIN-ISO 228

HSS Extra

New


Chamfer

lA

Reduced Shank

Description

Form C = 2-3 Thr.

l1

Ø d1

Ø d2

l2

Straight Pipe Taps

Symbols

55° P

Nominal Size d1 G 1 G 1 1/4 G 1 1/2 G 1 3/4 G 2 G 2 1/4 G 2 1/2 G 2 3/4 G 3

T.P.I. l2

Ø d2

160 170 190 190 220 275 275 325 325

30 30 32 32 40 45 45 50 50

25 32 36 40 45 50 50 50 50

➢

➢

Surface Treatment

❏

●

ISO-228 “X” C/2-3 C 513 C 0803001 Robust 2X-VA

ISO-228 “X” C/2-3 C 522 C 0803101 Robust 2X-VA TIN

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. ØD ID 30.75 4042 20 39.5 4044 24 45.25 4046 29 51.3 4048 32 57.2 4050 35 63.3 4051 39 72.8 4053 39 79.1 4054 39 85.5 4055 39

mm l1


1

11 11 11 11 11 11 11 11 11

★ ★ ★ ★ ★ ★ ★ ★ ★

Flutes

G


6 6 6 7 8 8 8 10 10


Flutes

Hole Shapes

➢ ❏ ●

Description

upon request



Larger sizes priced upon request.


124


Ordering example: C0803001.4042, G1 ISO-228 “X”, Robust 2X-VA

Taper Pipe Taps

Taper Pipe Taps

Machine Taps · Hand Taper Reamers 1:16

• American National Standard Taper Pipe Threads NPT • Dryseal American National Standard Taper Pipe Threads NPTF • Tapered Whitworth Pipe Threads BSPT (Rc) • Hand Taper Reamers for Tapered Pipe Threads

125

Machine Taps · NPT

HSS Extra

ANSI Length · ANSI Shank American National Standard Taper Pipe Threads Reference: ANSI/ASME B1.20.1 Reinforced Shank (1/16 - 3/8) l1 l3

Ø d1

Ø d2

l2


Ø d2

27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

2 2 2 2 3 3 3 4 4 4

1/8 1/8 7/16 9/16 1/8 1/4 3/4 1/4 1/2

2.13 2.13 2.44 2.56 3.13 3.25 3.75 4.00 4.25 4.50

NPT C/2-3 AU 656 AW 181000 Rekord KEG-A

NPT C/2-3 AU 662 AW 181400 Rekord KEG-A TIN

l2

inch l3

0.688 0.750 1.063 1.063 1.375 1.375 1.750 1.750 1.750 1.750

0.925 0.984 1.299 1.339 –– –– –– –– –– ––

➢ ●

●

NPT C/2-3 AU 660 AW 483000 Rekord KEG-D-VA

NPT C/2-3 AU 665 AW 483100 Rekord KEG-D-VA TIN

NPT C/2-3 AU 667 AW 889300 Rekord KEG-D-VA IKZN-TICN

●

● ● ● ● ● ● ● ● ● ●

4 5 5 5 5 6 6 6 7 7

● ● ● ● ● ● ● ● ● ●

4 5 5 5 5 6 6 6 7 7

● ● ● ● ● ● ● ● ● ●

3 3 3 3 5 5 5 5 5 7

● ● ● ● ● ● ● ● ● ●

➢

3 3 3 3 5 5 5 5 5 7

IKZN

● ● ● ● ● ● ●

Flutes

l1

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. Ø d2 ID 0.3125 0.234 5763 0.4375 0.328 5764 0.5625 0.421 5765 0.7000 0.531 5766 0.6875 0.515 5767 0.9063 0.679 5768 1.1250 0.843 5769 1.3125 0.984 5770 1.5000 1.125 5771 1.8750 1.406 5772

➢

Flutes

T.P.I.

➢

Surface Treatment

NPT Nominal Size d1 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

➢

Flutes

P

Flutes


60°

Flutes

Taper Pipe Taps

Ø d1

l2

3 3 3 3 5 5 5

Hand taper reamers for taper holes 1:16, see page 136.

126

Ordering example: AW181000.5763, 1/16-27 NPT, Rekord A

Machine Taps · NPT

HSS Extra ANSI Length · ANSI Shank A) Drilling cylindrically without using a reamer Nominal Size d1 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

T.P.I. D1 27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

Chamfer

inch t1 min.

0.2420 0.3346 0.4331 0.5709 0.7031 0.9134 1.1417 1.4882 1.7323 2.2047

0.4724 0.4724 0.6890 0.6929 0.9016 0.9055 1.0787 1.1063 1.1181 1.1181

lA

Ø D2

t1 min.

Taper 1:16

Ø D3

Nominal Size d1 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

T.P.I.

27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

Form C = 2-3 Thr.

Symbols

B) Drilling cylindrically and reaming conically using a reamer D2

inch D3

t1 min.

0.2344 0.3248 0.4219 0.5551 0.6890 0.8937 1.1250 1.4688 1.7087 2.1850

0.2516 0.3441 0.4472 0.5827 0.7213 0.9319 1.1689 1.5138 1.7528 2.2268

0.4724 0.4724 0.6890 0.6929 0.9016 0.9055 1.0787 1.1063 1.1181 1.1181

➢ ● ● IKZN

Description

Description

With Special Cutting Geometry TiN Coating TiCN Coating Axial coolant thru with radial flow into the flutes for thru and blind hole applications

The minimum drilling depth t1 includes the reach of screw by hand l1 and the effective depth to ANSI B1.20.1 as well as the chamfer of the tap. Additional drilling-down has to be determined by the user according to the construction of the workpiece. For series production it is recommended that the minor thread dia. be made as per B. Special taps are required for blind holes where the minimum depths t1 as listed in the above table cannot be met. In this case please supply a sketch with blind hole dimensions along with the order.

●

In stock

127

Taper Pipe Taps

t1 min.

Ø D1

Machine Taps · NPT

HSS Extra

Extra Length · ANSI Shank American National Standard Taper Pipe Threads Reference: ANSI/ASME B1.20.1 Reinforced Shank (1/16 - 3/8) l1 l3

Ø d1

Ø d2

l2


Ø d2

27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

l1

l2

inch l3

3.543 3.937 3.937 4.331 5.512 5.512 6.299 6.693 7.480 7.874

0.688 0.750 1.063 1.063 1.375 1.375 1.750 1.750 1.750 1.750

1.161 1.299 1.772 1.850 –– –– –– –– –– ––


NPT C/2-3 CU 558 CW 181000 Rekord KEG-2A

NPT C/2-3 CU 567 CW 181400 Rekord KEG-2A TIN

➢

➢

●

● ● ● ● ● ● ● ● ● ●

4 5 5 5 5 6 6 6 7 7

● ● ● ● ● ● ● ● ● ●

●

4 5 5 5 5 6 6 6 7 7

NPT C/2-3 CU 566 CW 483000 Rekord KEG-2D-VA ● ● ● ● ● ●

3 3 3 3 5 5

NPT C/2-3 CU 570 CW 483100 Rekord KEG-2D-VA TIN ● ● ● ● ● ●

Flutes

T.P.I.

➢

Surface Treatment

NPT Nominal Size d1 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

➢

Flutes

P

Flutes


60°

Flutes

Taper Pipe Taps

Ø d1

l2

3 3 3 3 5 5


128

Ordering example: CW181000.5763, 1/16-27 NPT, Rekord 2A

Machine Taps · NPT

HSS Extra Extra Length · ANSI Shank A) Drilling cylindrically without using a reamer Nominal Size d1 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

T.P.I. D1 27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

Chamfer

inch t1 min.

0.2420 0.3346 0.4331 0.5709 0.7031 0.9134 1.1417 1.4882 1.7323 2.2047

0.4724 0.4724 0.6890 0.6929 0.9016 0.9055 1.0787 1.1063 1.1181 1.1181

lA

Ø D2

t1 min.

Taper 1:16

Ø D3

Nominal Size d1 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

T.P.I.

27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

Form C = 2-3 Thr.

Symbols


inch D3

t1 min.

0.2344 0.3248 0.4219 0.5551 0.6890 0.8937 1.1250 1.4688 1.7087 2.1850

0.2516 0.3441 0.4472 0.5827 0.7213 0.9319 1.1689 1.5138 1.7528 2.2268

0.4724 0.4724 0.6890 0.6929 0.9016 0.9055 1.0787 1.1063 1.1181 1.1181

➢ ●

Description

Description

With Special Cutting Geometry TiN Coating

Taper Pipe Taps

t1 min.

Ø D1


●

In stock

129

Machine Taps · NPTF

HSS Extra

ANSI Length · ANSI Shank Dryseal American National Standard Taper Pipe Threads Reference: ANSI/ASME B1.20.3 Reinforced Shank (1/16 - 3/8) l1 l3

Ø d1

Ø d2

l2


Ø d2

27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

2 2 2 2 3 3 3 4 4 4

1/8 1/8 7/16 9/16 1/8 1/4 3/4 1/4 1/2

2.13 2.13 2.44 2.56 3.13 3.25 3.75 4.00 4.25 4.50

NPTF C/2-3 AU 658 AW 181000 Rekord KEG-A

NPTF C/2-3 AU 663 AW 181400 Rekord KEG-A TIN

l2

inch l3

0.688 0.750 1.063 1.063 1.375 1.375 1.750 1.750 1.750 1.750

0.925 0.984 1.299 1.339 –– –– –– –– –– ––

AZ

NPTF C/2-3 AU 659 AW 193000 Rekord KEG-A-VA AZ

NPTF C/2-3 AU 664 AW 193100 Rekord KEG-A-VA AZ-TIN

●

● ● ● ● ● ● ● ● ● ●

4 5 5 5 5 6 6 6 7 7

● ● ● ● ● ● ● ● ● ●

➢

●

4 5 5 5 5 6 6 6 7 7

● ● ● ● ● ● ● ● ● ●

3 3 3 3 5 5 5 5 5 7

● ● ● ● ● ● ● ● ● ●

3 3 3 3 5 5 5 5 5 7

NPTF C/2-3 AU 661 AW 483000 Rekord KEG-D-VA ● ● ● ● ● ● ● ● ● ●

Flutes

l1


AZ

Flutes

T.P.I.

➢

Surface Treatment

NPTF Nominal Size d1 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

➢

Flutes

P

Flutes


60°

Flutes

Taper Pipe Taps

Ø d1

l2

3 3 3 3 5 5 5 5 5 7


130

Ordering example: AW181000.5782, 1/16-27 NPTF, Rekord A


HSS Extra ANSI Length · ANSI Shank A) Drilling cylindrically without using a reamer Nominal Size d1 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

T.P.I. D1 27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

Chamfer

inch t1 min.

0.2402 0.3320 0.4291 0.5625 0.6929 0.9055 1.1319 1.4764 1.7224 2.1949

0.4724 0.4724 0.6890 0.6929 0.9016 0.9055 1.0787 1.1063 1.1181 1.1181

lA

Ø D3

NPTF C/2-3 AU 668 AW 889300 Rekord KEG-D-VA IKZN-TICN

● ● ● ● ● ● ● ● ●

In stock

3 3 3 3 5 5 5 5 5 7

● ● ● ● ● ● ●

Ø D2

3 3 3 3 5 5 5

t1 min.

NPTF C/2-3 AU 666 AW 483100 Rekord KEG-D-VA TIN

Flutes

●

Taper 1:16

IKZN

●

●

●

➢

Flutes

➢

Nominal Size d1 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

T.P.I.

27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

Form C = 2-3 Thr.

Symbols


inch D3

t1 min.

0.2344 0.3248 0.4219 0.5551 0.6890 0.8937 1.1250 1.4688 1.7087 2.1850

0.2524 0.3449 0.4488 0.5843 0.7217 0.9323 1.1701 1.5150 1.7539 2.2280

0.4724 0.4724 0.6890 0.6929 0.9016 0.9055 1.0787 1.1063 1.1181 1.1181

➢ ● ● AZ IKZN

Description

Description

With Special Cutting Geometry TiN Coating TiCN Coating Interrupted Threads Axial coolant thru with radial flow into the flutes for thru and blind hole applications


131

Taper Pipe Taps

t1 min.

Ø D1


HSS Extra

Extra Length · ANSI Shank Dryseal American National Standard Taper Pipe Threads Reference: ANSI/ASME B1.20.3 Reinforced Shank (1/16 - 3/8) l1 l3

Ø d1

Ø d2

l2


Ø d2

27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

l1

l2

inch l3

3.543 3.937 3.937 4.331 5.512 5.512 6.299 6.693 7.480 7.874

0.688 0.750 1.063 1.063 1.375 1.375 1.750 1.750 1.750 1.750

1.161 1.299 1.772 1.850 –– –– –– –– –– ––

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. Ø d2 ID 0.234 5782 0.3125 0.328 5783 0.4375 0.421 5784 0.5625 0.531 5785 0.7000 0.515 5786 0.6875 0.679 5787 0.9063 0.843 5788 1.1250 0.984 5789 1.3125 1.125 5790 1.5000 1.406 5791 1.8750

NPTF C/2-3 CU 560 CW 181000 Rekord KEG-2A

NPTF C/2-3 CU 568 CW 181400 Rekord KEG-2A TIN

AZ

AZ

●

● ● ● ● ● ● ● ● ● ●

4 5 5 5 5 6 6 6 7 7

● ● ● ● ● ● ● ● ● ●

●

4 5 5 5 5 6 6 6 7 7

NPTF C/2-3 CU 561 CW 193000 Rekord KEG-2A-VA Az ● ● ● ● ● ● ● ● ● ●

3 3 3 3 5 5 5 5 5 7

NPTF C/2-3 CU 569 CW 193100 Rekord KEG-2A-VA AZ-TIN ● ● ● ● ● ● ● ● ● ●

Flutes

T.P.I.

➢

Surface Treatment

NPTF Nominal Size d1 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

➢

Flutes

P

Flutes


60°

Flutes

Taper Pipe Taps

Ø d1

l2

3 3 3 3 5 5 5 5 5 7


132

Ordering example: CW181000.5782, 1/16-27 NPTF, Rekord 2A


HSS Extra Extra Length · ANSI Shank A) Drilling cylindrically without using a reamer Nominal Size d1 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

T.P.I. D1 27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

Chamfer

inch t1 min.

0.2402 0.3320 0.4291 0.5625 0.6929 0.9055 1.1319 1.4764 1.7224 2.1949

0.4724 0.4724 0.6890 0.6929 0.9016 0.9055 1.0787 1.1063 1.1181 1.1181

lA

Ø D2

t1 min.

Taper 1:16

Ø D3

Nominal Size d1 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

T.P.I. D2

inch D3

t1 min.

0.2344 0.3248 0.4219 0.5551 0.6890 0.8937 1.1250 1.4688 1.7087 2.1850

0.2524 0.3449 0.4488 0.5843 0.7217 0.9323 1.1701 1.5150 1.7539 2.2280

0.4724 0.4724 0.6890 0.6929 0.9016 0.9055 1.0787 1.1063 1.1181 1.1181

➢ ● AZ

27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

Form C = 2-3 Thr.

Symbols

B) Drilling cylindrically and reaming conically using a reamer

Description

Description

With Special Cutting Geometry TiN Coating Interrupted Threads


●

In stock

133

Taper Pipe Taps

t1 min.

Ø D1

Machine Taps · BSPT

HSS Extra

DIN Length · DIN Shank Tapered Whitworth Pipe Threads according to BS 21 and ISO 7/1, Taper 1:16

Reduced Shank l1

Ø d2

BSPT (Rc) Nominal Size d1 Rc 1/16 Rc 1/8 Rc 1/4 Rc 3/8 Rc 1/2 Rc 3/4 Rc 1


55° P

Surface Treatment

T.P.I.

28 28 19 19 14 14 11

mm l1

l2

63 63 63 70 80 100 110

13.0 13.0 19.5 19.5 25.0 26.0 32.0

Class of fit Chamfer (lA) Catalog No. EDP Tool Identification EDP Dimen. Ø d2 ID 4114 4.9 6 4115 5.5 7 4116 9.0 11 4117 9.0 12 4118 12.0 16 4119 16.0 20 4120 20.0 25

Rc C/2-3 A 654 A 0181000 Rekord KEG-A BSPT ★ ★ ★ ★ ★ ★ ★

Flutes

Taper Pipe Taps

Ø d1

l2

4 5 5 5 5 6 6


134

Ordering example: A0181000.4114, Rc1/16-28, Rekord BSPT

Machine Taps · BSPT

HSS Extra DIN Length · DIN Shank A) Drilling cylindrically without using a reamer

t1 min.

Ø D1

Nominal Size d1 Rc 1/16 Rc 1/8 Rc 1/4 Rc 3/8 Rc 1/2 Rc 3/4 Rc 1

T.P.I. D1 28 28 19 19 14 14 11

6.2 8.2 11.0 14.5 18.0 23.5 29.5

Chamfer

mm t1 min. 11.9 11.9 17.7 18.1 24.0 25.3 30.6

lA

Description

Form C = 2-3 Thr.

Ø D2

t1 min.

Taper 1:16

Ø D3

Nominal Size d1 Rc 1/16 Rc 1/8 Rc 1/4 Rc 3/8 Rc 1/2 Rc 3/4 Rc 1

T.P.I.

28 28 19 19 14 14 11

D2

mm D3

t1 min.

6.10 8.10 10.75 14.25 17.75 23.00 29.00

6.56 8.57 11.45 14.95 18.63 24.12 30.29

11.9 11.9 17.7 18.1 24.0 25.3 30.6

Taper Pipe Taps

B) Drilling cylindrically and reaming conically using a reamer

The minimum drilling depth t1 includes the reach of screw by hand l1 and the effective depth to BS 21 and ISO 7/1 as well as the chamfer of the tap. Additional drilling-down has to be determined by the user according to the construction of the workpiece. For series production it is recommended that the minor thread dia. be made as per B. Special taps are required for blind holes where the minimum depths t1 as listed in the above table cannot be met. In this case please supply a sketch with blind hole dimensions along with the order.


135

Hand Taper Reamers 1:16 · For Tapered Pipe Threads NPT, NPTF, BSPT

HSS

For the Preparation of a Tapered Core Hole

l1

1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

ø d3

mm Ø d1

Ø d2

l1

l2

5.935 8.042 10.308 13.728 16.938 22.253 27.996 36.721 42.791 54.803

6.998 9.105 11.996 15.416 19.126 24.411 30.684 39.471 45.604 57.678

70 70 80 85 95 105 130 140 150 160

17 17 27 27 35 35 43 44 45 46

7165 G 0037165 Straight Flutes ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

7175 1) G 0037175 Left-Hand Spiral Flutes ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

6 6 6 8 8 10 10 12 12 14

1)

136


Flutes

Nominal Size

Catalog No. EDP Tool Identification EDP Dimen. Ø d3 ID 5763 4.9 6 5764 5.5 7 5765 9.0 11 5766 10.0 12 5767 12.0 16 5768 16.0 20 5769 20.0 25 5770 25.0 32 5771 28.0 36 5772 35.5 45

Flutes

Taper Pipe Taps

ø d1

ø d2

l2

6 6 6 8 8 10 10 12 12 14

for tough materials

Ordering example: G0037165.5763, 1/16, Straight Flutes

Tap Accessories

Tap Accessories • Tapping Fluid Tap Access.

• Special Shank Extensions

137

Tapping Fluid

Tap Access.

Tapping Fluid EMUGE Tapping Fluids are designed for particulary tough applications and low machine ability high tech alloys. It enables tools to cut cleanly and leave a smooth finish while allowing for accuracy and size control. Unlike other common tapping fluids EMUGE Tapping Fluid is non-toxic.

Features and Benefits • Reduces requires torque • Greatly improves part production • Non-evaporative – stays on the tool • Contains no 1.1.1. Trichlorothane

JM321 JM322 JM323 JM324 JM325

4 oz. 16 oz. 1 gallon 5 gallon 55 gallon

24 units in case 12 units in case 6 units in case Plastic can with spout Drum

For safety and disposal information please request a Material Safety Data Sheet (MSDS).

138

Special Shank Extensions · Inch Sizes

Collet nut

Ø D3

Ø d1

Ø D4

K2

Ø D5

Ø d2

K1

l1

L2 ≈ L3

Size

d2

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118

0.141 0.168 0.194 0.220 0.255 0.318 0.323 0.367 0.381 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233

Tap Dimensions Nominal Thread Size d1 No. 0 - 6 No. 8 No. 10 No. 12 1/4 5/16 7/16 1/2 3/8 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2

K1

l1

D3

0.110 0.131 0.152 0.165 0.191 0.238 0.242 0.275 0.286 0.322 0.360 0.442 0.523 0.600 0.672 0.766 0.831 0.925

0.91 0.91 0.91 1.02 1.02 1.18 1.18 1.22 1.30 1.42 1.42 1.57 1.69 1.77 1.85 1.97 2.13 2.44

0.255 0.255 0.255 0.255 0.255 0.318 0.323 0.367 0.381 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233

h9

Catalog No. EDP Tool Identification Extension Dimensions EDP Dimen. K2 L2 D4/D5 L3 h12 ID 0.191 2.36 0.295 5.12 101 0.191 2.36 0.331 5.12 102 0.191 2.36 0.398 5.12 103 0.191 2.36 0.476 5.12 104 0.191 2.36 0.476 5.12 105 0.238 2.36 0.512 5.12 106 0.242 3.54 0.512 7.09 107 0.275 3.54 0.591 7.09 108 0.286 2.36 0.591 5.12 109 0.322 3.54 0.709 7.09 110 0.360 3.54 0.709 7.09 111 0.442 3.54 0.866 7.09 112 0.523 3.94 1.024 7.87 113 0.600 3.94 1.102 7.87 114 0.672 3.94 1.260 7.87 115 0.766 3.94 1.378 7.87 116 0.831 3.94 1.496 7.87 117 0.925 3.94 1.654 7.87 118

FU 504 FZ 111900

● ● ● ● ● ● ● ● ● ● ●

Tap Access.

Short Type

● ● ● ● ● ● ●

Collet nut

l1

Ø D3

Ø d1

Ø D4

K2

Ø D5

Ø d2

K1

L2 ≈ L3

Short Type with Coolant-Thru (IKZ)

●

Size

d2

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118

0.141 0.168 0.194 0.220 0.255 0.318 0.323 0.367 0.381 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233

In stock


K1

l1

D3

0.110 0.131 0.152 0.165 0.191 0.238 0.242 0.275 0.286 0.322 0.360 0.442 0.523 0.600 0.672 0.766 0.831 0.925

0.91 0.91 0.91 1.02 1.02 1.18 1.18 1.22 1.30 1.42 1.42 1.57 1.69 1.77 1.85 1.97 2.13 2.44

0.255 0.255 0.255 0.255 0.255 0.318 0.323 0.367 0.381 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233

h9

Catalog No. EDP Tool Identification Extension Dimensions EDP Dimen. K2 L2 D4/D5 L3 h12 ID 0.191 2.36 0.295 5.12 101 0.191 2.36 0.331 5.12 102 0.191 2.36 0.398 5.12 103 0.191 2.36 0.476 5.12 104 0.191 2.36 0.476 5.12 105 0.238 2.36 0.512 5.12 106 0.242 3.54 0.512 7.09 107 0.275 3.54 0.591 7.09 108 0.286 2.36 0.591 5.12 109 0.322 3.54 0.709 7.09 110 0.360 3.54 0.709 7.09 111 0.442 3.54 0.866 7.09 112 0.523 3.94 1.024 7.87 113 0.600 3.94 1.102 7.87 114 0.672 3.94 1.260 7.87 115 0.766 3.94 1.378 7.87 116 0.831 3.94 1.496 7.87 117 0.925 3.94 1.654 7.87 118

FU 509 FZ 112300

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

139

Special Shank Extensions · Metric Sizes

Collet nut

Ø D3

Ø d1

Ø D4

K2

Ø D5

Ø d2

K1

l1

L2 ≈ L3

Tap Access.

Short Type Size

d2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2.8 3.5 4.0 4.5 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 20.0 22.0 25.0

Tap Dimensions d1 DIN371 DIN374/376 M2 - M2.6 M4 M3 M4.5 - M5 M3.5 M5.5 M4 M6 M4.5 - M6 M8 M7 M9 - M10 M8 M11 M9 M12 M10 –– –– M14 (M12) M16 –– M18 –– M20 –– M22 - M24 –– M27 –– M30 –– M33

K1

l1

2.1 2.7 3.0 3.4 4.9 5.5 6.2 7.0 8.0 9.0 9.0 11.0 12.0 14.5 16.0 18.0 20.0

21 22 22 22 25 25 29 30 32 35 35 39 40 42 44 46 49

D3 h9

6 6 6 6 7 7 8 9 10 11 12 14 16 18 20 22 25

Catalog No. EDP Tool Identification EDP Extension Dimensions Dimen. K2 L2 D4/D5 L3 h12 ID 4.9 60 6.1 130 01 4.9 60 7.5 130 02 4.9 60 8.4 130 03 4.9 60 8.4 130 04 5.5 60 12.1 130 05 5.5 60 12.1 130 06 6.2 60 13.0 130 07 7.0 60 15.0 130 08 8.0 60 15.0 130 09 9.0 90 18.0 180 10 9.0 90 18.0 180 11 11.0 90 22.0 180 12 12.0 90 22.0 180 13 14.5 100 26.0 200 14 16.0 100 28.0 200 15 18.0 100 30.0 200 16 20.0 100 35.0 200 17

F 504 FZ 111300

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Collet nut

l1

Ø D3

Ø d1

Ø D4

K2

Ø D5

Ø d2

K1

L2 ≈ L3

Short Type with Coolant-Thru (IKZ)

140

Size

d2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2.8 3.5 4.0 4.5 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 20.0 22.0 25.0


K1

l1

2.1 2.7 3.0 3.4 4.9 5.5 6.2 7.0 8.0 9.0 9.0 11.0 12.0 14.5 16.0 18.0 20.0

21 22 22 22 25 25 29 30 32 35 35 39 40 42 44 46 49

D3 h9

6 6 6 6 7 7 8 9 10 11 12 14 16 18 20 22 25

Catalog No. EDP Tool Identification Extension Dimensions EDP Dimen. L2 K2 D4/D5 L3 h12 ID 4.9 60 6.1 130 01 4.9 60 7.5 130 02 4.9 60 8.4 130 03 4.9 60 8.4 130 04 5.5 60 12.1 130 05 5.5 60 12.1 130 06 6.2 60 13.0 130 07 7.0 60 15.0 130 08 8.0 60 15.0 130 09 9.0 90 18.0 180 10 9.0 90 18.0 180 11 11.0 90 22.0 180 12 12.0 90 22.0 180 13 14.5 100 26.0 200 14 16.0 100 28.0 200 15 18.0 100 30.0 200 16 20.0 100 35.0 200 17

F 509 FZ 111500

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Special Shank Extensions · Metric Sizes

Collet nut

Ø D4

Ø d1

Ø D3

K2

Ø D5

Ø d2

K1

l1

L2 ≈ L3

Size

d2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2.8 3.5 4.0 4.5 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 20.0 22.0 25.0


K1

l1

2.1 2.7 3.0 3.4 4.9 5.5 6.2 7.0 8.0 9.0 9.0 11.0 12.0 14.5 16.0 18.0 20.0

21 22 22 22 25 25 29 30 32 35 35 39 40 42 44 46 49

D3 h9

6 6 6 6 7 7 8 9 10 11 12 14 16 18 20 22 25

Catalog No. EDP Tool Identification EDP Extension Dimensions Dimen. K2 L2 D4/D5 L3 h12 ID 4.9 70 6.1 230 01 4.9 70 7.5 230 02 4.9 70 8.4 230 03 4.9 70 8.4 230 04 5.5 70 12.1 230 05 5.5 70 12.1 230 06 6.2 80 13.0 230 07 7.0 80 15.0 230 08 8.0 80 15.0 230 09 9.0 90 18.0 330 10 9.0 90 18.0 330 11 11.0 90 22.0 330 12 12.0 90 22.0 330 13 14.5 100 26.0 330 14 16.0 100 28.0 330 15 18.0 100 30.0 330 16 20.0 100 35.0 330 17

F 505 FZ 111310

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Tap Access.

Long Type

Collet nut

Ø D4

Ø d1

Ø D3

K2

Ø D5

Ø d2

K1

l1

L2 ≈ L3

Long Type with Coolant-Thru (IKZ) Size

d2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2.8 3.5 4.0 4.5 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 20.0 22.0 25.0



K1

l1

2.1 2.7 3.0 3.4 4.9 5.5 6.2 7.0 8.0 9.0 9.0 11.0 12.0 14.5 16.0 18.0 20.0

21 22 22 22 25 25 29 30 32 35 35 39 40 42 44 46 49

D3 h9

6 6 6 6 7 7 8 9 10 11 12 14 16 18 20 22 25

Catalog No. EDP Tool Identification Extension Dimensions EDP Dimen. L2 K2 D4/D5 L3 h12 ID 4.9 70 6.1 230 01 4.9 70 7.5 230 02 4.9 70 8.4 230 03 4.9 70 8.4 230 04 5.5 70 12.1 230 05 5.5 70 12.1 230 06 6.2 80 13.0 230 07 7.0 80 15.0 230 08 8.0 80 15.0 230 09 9.0 90 18.0 330 10 9.0 90 18.0 330 11 11.0 90 22.0 330 12 12.0 90 22.0 330 13 14.5 100 26.0 330 14 16.0 100 28.0 330 15 18.0 100 30.0 330 16 20.0 100 35.0 330 17

F 510 FZ 111510

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

141

Replacement Clamping Nuts for Special Shank Extensions

Inch Sizes d2

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118

0.141 0.168 0.194 0.220 0.255 0.318 0.323 0.367 0.381 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 1.233


FU 512 FZ 112110

Catalog No. EDP Tool Identification EDP Dimen. ID 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17

F 512 FZ 112100

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Tap Access.

Size

Catalog No. EDP Tool Identification EDP Dimen. ID 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118

Metric Sizes

142

Size

d2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2.8 3.5 4.0 4.5 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 20.0 22.0 25.0

Tap Dimensions d1 DIN371 M2 - M2.6 M3 M3.5 M4 M4.5 - M6 M7 M8 M9 M10 –– (M12) –– –– –– –– –– ––

DIN374/376 M4 M4.5 - M5 M5.5 M6 M8 M9 - M10 M11 M12 –– M14 M16 M18 M20 M22 - M24 M27 M30 M33

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★


Technical Information

Technical Information • Tolerance Charts Tech Info

• Application Range Description • Coatings • Standard Values for Core Hole Diameters • Cutting Speeds for Taps • Decimal Equivalents for Drill Selection • Troubleshooting Guide for Tapping

143

Technical Information · General

The Program

❶

Overall Tap Length • Short machine screw taps have an overall length according to U.S. Standard dimensions. • Machine taps EMUGE Rekord 1 (with reinforced shank) and Rekord 2 (with reduced shank) are made longer according to European standards. • Such taps can easily be chucked with modern tapping attachments and yet aid in chip removal. • Metric taps are available with overall tap lengths according to DIN and ANSI standards.

❷

Thread Length • EMUGE’s tap thread length is determined by our vast experience regarding different threading applications. • We have designed taps with a reinforced shank which have a neck to create longer effective threading lengths. • The thread lengths of taper thread taps, such as NPTF Pipe, are designed to minimum lengths making them suitable for all kinds of holders.

❸

Shanks and Squares • The shank and square dimensions of all EMUGE Taps are made to U.S. Standards so that they can readily fit any available tap holder without difficulty. • Metric taps are available with shank and square sizes according to DIN and ANSI standards.

❹

Terminology Some tap designations in this catalog are specific to the EMUGE range. Here is a short explanation of their meaning:

Tech Info

1. Tap Type Illustration

Tap type Part 1

Description Part 2

•

A

straight flutes

•

B

straight flutes and spiral point

•

C

approx. 12° left-hand spiral flutes

•

D

approx. 15° right-hand spiral flutes

•

DF

approx. 15° right-hand spiral flutes with special helix correction to chamfer length

•

AERO

Rekord

•

Enorm Robust

GFU

approx. 30° right-hand spiral flutes with increased no. of flutes approx. 39° right-hand spiral flutes (“Z” geometry approx. 45° right-hand spiral)

•

X

•

Druck-S

•

Druck-PM

•

Druck-Z

short flute taps with chip space / hollow face fluteless roll form taps, standard design fluteless roll form taps of PM steel, for more difficult work cases fluteless roll form taps, for the most difficult work cases

• The dot indicates the position of the constructional design specification.

144

Hole type

Technical Information · General

2. Constructional Design Illustration (example)

Specification

(without)

Constructional design

Short machine taps

3/8"

and smaller with reinforsed shank and larger with reduced shank

7/16"

1

Machine taps with reinforced shank

2

Machine taps with reduced shank

3. Characteristics Abbreviation

Description

Tech Info

for the special tool geometry: MS for short-chipping brass GAL for cast aluminium alloys, short-chipping AL for wrought aluminium alloys, long-chipping TI for titanium alloys NI for nickel/cobalt alloys AERO for special alloys (clamping) VA for stainless and acid-proof steels (INOX), tough and high-tensile strength materials Z for St37 up to Cr-Ni steels (especially for machining centres) Z50 for St37 up to Cr-Ni steels (especially for machining centres), with approx. 50° right-hand spiral H for hard, short-chipping materials HCUT for hard materials W for soft materials S for high-speed cutting ÖKO for dry machining or minimum quantity lubrication ÖKO50 for dry machining or minimum quantity lubrication, with approx. 50° right-hand spiral MULTI for an extra large choice of materials SYNCHRO for machines with synchronous spindle FK for glass-fibre-reinforced synthetics for the surface treatment of the tool: NE surface treatment “neutralized” (against cold-welding effects) NE2 surface treatment “steam-treated” NT surface treatment “nitrided” NT2 NT+NE2 CR hard-chromium plated CRN chromium nitride coating TIN / TIN-T1 titanium nitride coating TICN titanium carbonitride coating TIALN-T3, TIALN-T4 titanium aluminum nitride coating GLT-1 special anti-friction coating Others: LH LS AZ X KEG IKZ IKZN VHM KHM OLN

left-hand thread with extra-long shank taps with interrupted threads back taper tapered thread internal coolant supply internal coolant supply with outlets in the flutes cutting part and shank of solid carbide cutting part of solid carbide, shank of tool steel with oil grooves

145

Technical Information · Tolerance Charts

❺

Tolerance Chart – UNC/UNF

UNC Thread

Class 1B

Class 2B Class 3B 1B Tap

2B Tap

3B Tap

Basis

EMUGE has determined that the tolerance of the tap should be manufactured as close as possible to the finished internal thread tolerance. This practice ensures that the threads produced will comply to the gage tolerances providing that the working conditions such as machine, chucking tools, and workpiece match the application. EMUGE taps are marked with the appropriate tolerance class for their intended use. The U.S. GH thread class numbers are not marked on the tap. Tech Info

Tolerances for the various GH numbers are shown in the chart opposite. Classification for the tolerance 1B can be provided upon request. Taps for cast iron and titanium tapping are designed one GH class higher to provide better tool life.

146

No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4 2

-

64 56 48 40 40 32 32 24 24 20 18 16 14 13 12 11 10 9 8 7 7 6 6 5 4 1/2

Tap Limit 3B (Tap)

2B (Tap)

H1 / H2 H1 / H2 H1 / H2 H2 H2 H2 H2 H2 / H3 H2 / H3 H3 H3 H3 / H4 H3 / H4 H4 H4 H4 H4 / H5 H4 / H5 H5 H5 H5 / H6 H6 H6 H6 / H7 H7

H2 / H3 H2 / H3 H2 / H3 H2 / H3 H2 / H3 H3 / H4 H3 / H4 H3 / H4 H3 / H4 H4 / H5 H4 / H5 H4 / H5 H4 / H5 H5 / H6 H5 / H6 H5 / H6 H6 / H7 H6 / H7 H6 / H7 H7 / H8 H7 / H8 H7 / H8 H7 / H8 H8 / H9 H8 / H9

UNF Thread No. 0 No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2

-

80 72 64 56 48 44 40 36 32 28 28 24 24 20 20 18 18 16 14 12 12 12 12 12

Tap Limit 3B (Tap)

2B (Tap)

H1 H1 / H2 H1 / H2 H1 / H2 H2 H2 H2 H2 H2 H2 / H3 H2 / H3 H3 H3 H3 H3 H3 / H4 H3 / H4 H4 H4 H4 / H5 H4 / H5 H4 / H5 H4 / H5 H4 / H5

H1 / H2 H2 / H3 H2 / H3 H2 / H3 H2 / H3 H2 / H3 H2 / H3 H2 / H3 H2 / H3 H3 / H4 H3 / H4 H3 / H4 H3 / H4 H4 / H5 H4 / H5 H4 / H5 H5 / H6 H5 / H6 H5 / H6 H5 / H6 H6 / H7 H6 / H7 H6 / H7 H6 / H7

Technical Information · Tolerance Charts

Tolerance Chart – Metric Coarse/Fine

Metric Coarse

Pitch

Thread Class 6G Class 7H Class 6H

Class 5H Class 4H

6G Tap

6H Tap 4H Tap

Au “G” Basis

The approved tap tolerance system for metric ISO threads is International Standard ISO 2857. 4H tap corresponds to ISO 1 6H tap corresponds to ISO 2 6G tap corresponds to ISO 3 4H and 6G taps can be supplied upon request. 6G taps are Oversize. Please refer to the Au “G” values table below. The U.S. GD tap class numbers are not marked on our taps. Taps for cast iron and titanium tapping are designed one GH class higher to provide better tool life.

M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M

1.6 1.8 2.0 2.2 2.5 3.0 3.5 4.0 4.5 5.0 6.0 7.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 27.0 30.0 33.0 36.0 39.0 42.0 45.0 48.0 52.0

0.35 0.35 0.40 0.45 0.45 0.50 0.60 0.70 0.75 0.80 1.00 1.00 1.25 1.50 1.75 2.00 2.00 2.50 2.50 2.50 3.00 3.00 3.50 3.50 4.00 4.00 4.50 4.50 5.00 5.00

Tap Tolerance 4H Tap

6H Tap

D2 D2 D2 D2 D2 D2 D2 D2 / D3 D2 / D3 D2 / D3 D2 / D3 D2 / D3 D3 D3 D3 / D4 D3 / D4 D3 / D4 D4 D4 D4 D4 / D5 D4 / D5 D4 / D5 D4 / D5 D5 D5 D5 D5 D5 / D6 D5 / D6

D2 / D3 D2 / D3 D3 D3 D3 D3 D3 / D4 D3 / D4 D3 / D4 D3 / D4 D4 / D5 D4 / D5 D4 / D5 D4 / D5 D5 / D6 D5 / D6 D5 / D6 D6 / D7 D6 / D7 D6 / D7 D7 / D8 D7 / D8 D7 / D8 D8 / D9 D8 / D9 D8 / D9 D8 / D9 D8 / D9 D9 / D10 D9 / D10

Metric Fine Thread (choice) M 3 M 4 M 6 M 6 M 8 M 8 M 12 M 10 M 14 M 12 M 20 M 24 M 42 M 18 M 24 M 42 M 36 M 42 M 52

x x x x x x x x x x x x x x x x x x x

0.35 0.50 0.50 0.75 0.75 1.00 1.00 1.25 1.25 1.50 1.50 1.50 1.50 2.00 2.00 2.00 3.00 3.00 3.00

Tap Tolerance 4H Tap

6H Tap

D2 D2 D2 / D3 D2 / D3 D2 / D3 D3 D3 D3 D3 D3 / D4 D3 / D4 D3 / D4 D3 / D4 D3 / D4 D4 D4 D4 / D5 D4 / D5 D4 / D5

D3 D3 D3 / D4 D4 D4 D4 / D5 D4 / D5 D4 / D5 D4 / D5 D5 / D6 D5 / D6 D5 / D6 D5 / D6 D6 / D7 D6 / D7 D6 / D7 D7 / D8 D7 / D8 D7 / D8

Tech Info

❻

For the special tolerance “7G”, an oversize of approx. 2 x Au “G” has been taken into account.

Tolerance Chart – Oversize 6G Taps Au “G” Values for Oversize Taps “6G Taps” Pitch

Tap Tolerance mm

0.35 - 0.40 0.45 - 0.50 0.60 0.70 - 0.75 0.80 1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 4.50 5.00

0.019 0.020 0.021 0.022 0.024 0.026 0.028 0.032 0.034 0.038 0.042 0.048 0.053 0.060 0.063 0.071

inch .00075 .00079 .00083 .00087 .00094 .0010 .0011 .0013 .0013 .0015 .0017 .0019 .0021 .0024 .0025 .0028

147

Technical Information · Application Range Description of EMUGE Taps

Please note that all EMUGE taps 1/4" or larger are available with the coolant-thru option. If you require technical or ordering assistance, please contact EMUGE or your regional EMUGE representative.

Machine Taps for Blind and Through Holes, with Straight Flutes.

Rekord A

Rekord A-H

Tech Info

Rekord A-GAL

Rekord A-MS

Rekord A-Z-TICN

148

• Chamfer. Straight flute tap with short chamfer of 2-3 threads. • Application. Blind and through hole tapping. • Materials. Low carbon, free-machining and low alloy steels with a tensile strength up to 110,000 psi (224 BHN). • Chamfer. 2-3 threads is standard. Lengthening to 4, 6, or 8 threads increases cutting efficiency when cutting materials with high tensile strength. • Material. Due to the special cutting geometry and material selection this tool has the ability to cut difficult material. Range of application: meehanite iron and spheroidal graphite iron, perlitic, ferritic or austenitic iron, low alloyed casting steel, forged parts, heat-treated parts, high speed steels, tool steels, bronze, gunmetal and sintered parts. • Chamfer. 2-3 threads is standard. • Material. The cutting edge geometry is specifically designed for tapping cast aluminium and aluminium alloy. • Machining. Cutting fluid emulsions with a mixture ratio of 1:12 up to 1:15 are sufficient as coolant and lubricant. • Chamfer. Chamfer length according DIN Form C (max. 2.5 threads). • Material. Suitable for blind and through hole threads in short-chipping brass.

• Chamfer. Form “C” 2-3 Threads • Application. “Z” Geometry designed especially for CNC controlled machines. • Materials. 1. Structural and free cutting steels and heat treated steel within tensile strength ranges from 58000 to116000 PSI (119 BHN-22HRc) used in conjunction with good quality emulsions with a mixture ratio of approximately 1: up to 1:15. 2. For stainless and acid resistant steels. Recommended for use with cutting oils or special emulsions with compression-proof additives of good quality. 3. For forged parts, heat-treated materials, tool steels, steel castings, and high alloy steel castings. 4. Almost all aluminum alloys can be worded with our tap “Z” without having to change rake angle or chamfer. Emulsions with a mixture of 1:12 up to 1:15 are sufficient as coolant and lubricant. 5. For working nickel, nickel alloys and some titanium alloys. The use of cutting oil or pastes of high quality is required. • Coating. TiCN for better thread surface finishes, higher cutting speeds and longer tool life.


Machine Taps for Through Holes, with Straight Flutes and Spiral Point.

• Chamfer. 4-5 threads is standard. • Material. The cutting edge geometry is suitable for cutting general-purpose construction steel, free-cutting steel, heat-treatable steels, and low-alloy steel casting up to a tensile strength of max. 116,000 psi (22 Rc). • Machining. When tapping materials with low tensile strength of less then 58,000 psi (119 HBN) a rake angle correction is recommended. When applying additional surface treatment “Ne” or “Ne2” cold-welding effects are reduced. The spiral-pointed flutes drive the chips forward to prevent flute clogging. Lubricants flow freely. • Coating. Coated taps allow a considerable increase of cutting speed and offer extended tool life. • Chamfer. The chamfer shape and cutting efficiency correspond with Rekord B. • Geometry. Adapted for working heat-resistant and stainless steel materials. • Material. A.I.S.I. 200, 300, 400 and 500 stainless steels, inconels, monels, hastelloys, waspalloys and renes. The optimized edge geometry on this style allows it to be used for machining hardened and tempered steels and tool steels with tensile strengths ranging from 101,000 to 203,000 psi (207 BHN - 44 Rc) as well as tough bronze and electrolytic copper. Other applications are heat-treatable steels and materials of high tensile strength. • Chamfer. Chamfer length according DIN Form C (max. 3 threads). • Machining. For the machining of aluminium alloys and soft steels. • Coating. Without surface treatment. • Chamfer. Designed for through and blind holes, if drilled deep enough, because the chips are pushed to the bottom of the hole. • Material. High CrNiTi alloyed materials such as inconel, monel, and hastelloy.

MULTI-Rekord B-NT2

Rekord B

Rekord B-VA

Rekord B-AL

Rekord B-AERO

149

Tech Info

• Chamfer. 4-5 threads is standard. • Material. These taps cover the following range of workpiece materials: Free-cutting steels, construction steels, cast steels, heat-treatable steels, spheroidal cast iron up to GGG70 (with restrictions, also GG), forged components, low-alloyed stainless materials, aluminium alloys up to 12% Si. • Coating. Standard type with surface treatment NT2 (nitrided and steam-treated).


Rekord B-Z-TIN

• Chamfer. Form “B” 4-5 Threads • Application. “Z” Geometry designed especially for CNC controlled machines. • Materials. 1. Structural and free cutting steels and heat treated steel within tensile strength ranges from 58000 to116000 PSI (119 BHN-22HRc) used in conjunction with good quality emulsions with a mixture ratio of approximately 1: up to 1:15. 2. For stainless and acid resistant steels. Recommended for use with cutting oils or special emulsions with compression-proof additives of good quality. 3. For forged parts, heat-treated materials, tool steels, steel castings, and high alloy steel castings. 4. Almost all aluminum alloys can be worded with our tap “Z” without having to change rake angle or chamfer. Emulsions with a mixture of 1:12 up to 1:15 are sufficient as coolant and lubricant. 5. For working nickel, nickel alloys and some titanium alloys. The use of cutting oil or pastes of high quality is required. • Coating. TiN for better thread surface finishes, higher cutting speeds and longer tool life.

Tech Info

Machine Taps for Through Holes with Left-Hand Spiral Flutes.

Rekord C

Rekord C-TI

Rekord C-NI-TICN

150

• Chamfer. 4-5 threads is standard. • Geometry. As an opposite to the spiral point design, the rake angle on this tap is nearly constant over the whole length of the chamfer. • Machining. Suitable for the machining of medium hard construction steels. • Application. Thanks to the helical cutting edges, this tap is very well suited for threads which are interrupted by longitudinal grooves or cross holes. • Chamfer. 4-5 threads. • Geometry. The cutting edge geometry is designed for machining titanium. • Machining. Low cutting speeds and use of high-quality cutting lubricants are recommended for faultless thread cutting. • Application. This tap is suitable for slotted parts and parts with intersecting holes. • Chamfer. Form “D” 4-5 Threads • Application. “Ni” Geometry designed especially for CNC controlled machines. • Materials. 1. High CrNiTi alloyed Materials such as Inconel, Monel, and Hastelloy. • Coating. TiCN for better thread surface finishes, higher cutting speeds and longer tool life.


Machine Taps for Blind Holes with Right-Hand Spiral Flutes.

• Chamfer. 2-3 threads is standard. • Material. The cutting edge geometry is adapted for machining medium-hard free cutting steel materials, heat-treatable steel, forged components, and low-alloyed steel castings with tensile strengths of more than 94,000 psi (192 BHN).

• Chamfer. Approximately 3 threads. Length according to DIN shape C. • Geometry. Designed for machining titanium. • Machining. Low cutting speeds and use of high-quality cutting lubricants are recommended for faultless thread cutting. • Chamfer. 2-3 threads is standard. • Material. The cutting edge geometry is specifically designed for tapping cast aluminium and aluminium alloy. • Machining. Cutting fluid emulsions with a mixture ratio of 1:12 up to 1:15 are sufficient as coolant and lubricant. • Chamfer. Form “C” 2-3 Threads • Application. “Z” Geometry designed especially for CNC controlled machines. • Materials. 1. Structural and free cutting steels and heat treated steel within tensile strength ranges from 58000 to116000 PSI (119 BHN-22HRc) used in conjunction with good quality emulsions with a mixture ratio of approximately 1:12 up to 1:15. 2. For stainless and acid resistant steels. Recommended for use with cutting oils or special emulsions with compression-proof additives of good quality. 3. For forged parts, heat-treated materials, tool steels, steel castings, and high alloy steel castings. 4. Almost all aluminum alloys can be worded with our tap “Z” without having to change rake angle or chamfer. Emulsions with a mixture of 1:12 up to 1:15 are sufficient as coolant and lubricant. 5. For working nickel, nickel alloys and some titanium alloys. The use of cutting oil or pastes of high quality is required. • Coating. TiN for better thread surface finishes, higher cutting speeds and longer tool life.

Rekord D

Rekord D-VA

Rekord D-TI

Rekord D-GAL Tech Info

• Chamfer. 2-3 threads. Length according to DIN shape C. • Geometry. Designed for cutting blind holes up to approximately 2 x d in short-chipping structural steels of average tensile strength (500-750 N/mm2).

Rekord D-Z-TIN

151


Rekord DF

Rekord DF-NI-TICN

• Chamfer. Form “C” 2-3 Threads • Application. “NI” Geometry designed especially for CNC controlled machines. • Materials. 1. High CrNiTi alloyed Materials such as Inconel, Monel, and Hastelloy. • Coating. TiCN for better thread surface finishes, higher cutting speeds and longer tool life. • Chamfer. 2-3 threads. • Material. Short-chipping free-cutting and construction steels, forged components, alloyed steel castings, stainless and acid-proof materials. Alloyed cast iron, meehanite cast iron and spheroidal graphite iron with perlitic, ferritic or austenitic structure.

Tech Info

Rekord DF-VA

• Chamfer. As an opposite to the above mentioned design, these taps are made with a chamfer length Form C/2-3 threads. • Geometry. An additional helix correction “F” makes sure that the first cutting phase is not influenced by the spiral flutes. Axial miscutting and consequent pitch deviations can be avoided. • Machining. The chip space is enlarged in the chamfer area. Part of the swarf is pushed forward, due to the helix correction (This does not apply to the Rekord DF-TIN). This explains why this tap design is not suited for blind holes with a short thread run-out, and for tough materials.

Machine Taps for Blind Holes with Right-Hand Spiral Flutes. Blind hole taps with high spiral flutes are the best thread cutting tools. The ingenious design of the tool geometry and their correspondance between chamfer lengths are compatible with a wide range of materials with few tool variations.

MULTI-Enorm-NE2

Enorm

Enorm-X

152

• Chamfer. 2-3 threads is standard. • Material. These taps cover the following range of workpiece materials: Free-cutting steels, construction steels, cast steels, heat-treatable steels, spheroidal cast iron up to GGG70 (with restrictions, also GG), forged components, low-alloyed stainless materials, aluminium alloys up to 12% Si. • Coating. Standard type with surface treatment Ne2 (steam-treated). • Chamfer. 2-3 threads. • Material. Tensile strengths of 58,000 to 101,000 psi can be machined. Please refer to EMUGE Tap Finder on page VI through XII for complete information. • Machining. For use on general boring machines, thread cutting units with hydraulic or pneumatic feed control systems and similar machines. Oil lubrication is recommended. • Application. The “X-design”, or back taper, can be applied to any type of blind hole tap. By grinding off the tooth crests on the part of the thread profile behind the chamfer area broken and chipped teeth can be avoided. With critical materials, especially in deep blind hole threads, friction can be drastically reduced.


• Chamfer. 2-3 threads. • Material. The blue ring mark is a visual indication of the cutting edge geometry. Rake and relief angles are designed for machining difficult materials such as stainless steels and acid-resistant steels, heat-treated parts, alloyed steel castings, tool steels and similar materials. • Application. The “X-design”, or back taper, can be applied to any type of blind hole tap. By grinding off the tooth crests on the part of the thread profile behind the chamfer area broken and chipped teeth can be avoided. With critical materials, especially in deep blind hole threads, friction can be drastically reduced. • Chamfer. 2-3 threads. • Material. For the machining of aluminium alloys and soft steels. • Coating. Without surface treatment. • Chamfer. 2-3 threads. • Material. For the machining of aluminium alloys and soft steels.

Enorm-VA

Enorm-X-VA

Enorm-AL

Enorm-W

Tech Info

Machine Taps for Blind Holes with Right-Hand Spiral Flutes. NC-machines, thread cutting units with exact pitch feed and similar machines as well as the need for tapping threads using emulsions have contributed to the development of the EMUGE Enorm-Z type tap. • Chamfer. 2-3 threads is standard. • Material. 1. Structural and free cutting steels and heat-treated steel within tensile strength ranges from 58,000 to 116,000 psi (119 BHN - 22 Rc) used in conjunction with good quality emulsions with a mixture ratio of approximately 1:12 up to 1:15. 2. For stainless and acid resistant steels. Recommended for use with cutting oils or special emulsions with compression-proof additives of good quality. 3. For forged parts, head-treated materials, tool steels, steel casting, and high-alloyed steel castings. 4. Almost all aluminium alloys can be worked with our tap “Z” without having to change rake angle or chamfer. Emulsions with a mixture ratio of 1:12 to 1:15 are sufficient as coolant and lubricant. 5. For working nickel, nickel alloys, and some titanium alloys the use of cutting oil or pastes of high quality as well as a chamfer lengthening to 3 threads at minimum is required.

Enorm-Z

153


Enorm-Z50

• Chamfer. Form “C” 2-3 Threads • Application. “Z” Geometry designed especially for CNC controlled machines. • Materials. 1. Structural and free cutting steels and heat treated steel within tensile strength ranges from 58000 to116000 PSI (119 BHN-22HRc) used in conjunction with good quality emulsions with a mixture ratio of approximately 1:12 up to 1:15. 2. For stainless and acid resistant steels. Recommended for use with cutting oils or special emulsions with compression-proof additives of good quality. 3. Almost all aluminum alloys can be worded with our tap “Z” without having to change rake angle or chamfer. Emulsions with a mixture of 1:12 up to 1:15 are sufficient as coolant and lubricant.

Special Machine Taps for Blind and Through Holes with Face Relief for Collecting the Chips.

Tech Info

Robust 2X-VA

• Geometry. The special shape of the cutting edge crest allows this tool to maintain a high degree of pitch diameter and true alignment accuracy. Chips move forward through the helical taper lead area and are collected in the face relief (central chip hole). This tap offers the advantages of cutting edge geometry for through hole tapping, therefore blind holes can be tapped down to the bottom of the hole. • Material. Designed for high-tensile and heat-treated steels, alloyed steel castings and stainless materials. Tensile strength should not exceed 174,000 psi (38 Rc). In case of higher tensile strength and pitch above 0.23 inches tap sets Robust 2X-VA have to be used. • Machining. As the cutting flutes are worked up to the guide section only, the coolant flow is cut off after completion of the first full operation. Therefore, we recommend that a coat of viscous cutting oil or a cutting paste be used in the hole. Blind holes should be filled with suitable cutting oil for optimum results.

Thread Formers for Cold Forming Internal Threads without Chips.

GFU Druck-S

154

• Chamfer. S Type is 2-3 threads long with length according to DIN shape C. • Geometry. Designed for cold forming internal threads without chips when machining ductile metals with good plastic flow. • Machining. Accurate threads to size with clean flanks can be produced provided the following conditions are met: 1. Comply with optimal core hole diameter. Each irregularity in the production the core hole affects the core diameter of cold-forming threads. Refer to the standards for DIN 13, section 50. 2. Optimal lubrication with sufficient quantity and high quality are required. Compression-proof additives added to the lubricant prevent friction welding and reduce sliding friction considerably. Thread formers can be supplied with oil grooves to improve coolant and lubrication flow especially for horizontal operations. Generally, cold forming taps have a larger thread size due to the so-called X-tolerance.


• Machining. This new type of cold forming tap was designed in order to extend the conventional application range, especially in the field of high-performance components with a tensile strength of up to Rm = 1200 N/mm2 or 38 Rc, and to guarantee more process safety at 360 HB/370 HV.

GFU Druck-Z-OLN-TIN-T1

Tech Info

• Chamfer. Form “C” 2-3 Threads • Application. “Z” Geometry designed especially for CNC controlled machines. • Materials. 1. Structural and free cutting steels and heat treated steel within tensile strength ranges from 58000 to116000 PSI (119 BHN-22HRc) used in conjunction with good quality emulsions with a mixture ratio of approximately 1:12 up to 1:15. 2. For stainless and acid resistant steels. Recommended for use with cutting oils or special emulsions with compression-proof additives of good quality. 3. For forged parts, heat-treated materials, tool steels, steel castings, and high alloy steel castings. 4. Almost all aluminum alloys can be worded with our tap “Z” without having to change rake angle or chamfer. Emulsions with a mixture of 1:12 up to 1:15 are sufficient as coolant and lubricant. 5. For working nickel, nickel alloys and some titanium alloys. The use of cutting oil or pastes of high quality is required. • Coating. TiN-T1 for better thread surface finishes, higher cutting speeds and longer tool life.

GFU Druck-PM-TIN

Taper Pipe Taps for Blind and Through Holes. • Chamfer. Short chamfer of 2-3 threads. • Geometry. Straight flute tap. • Material. Low carbon, free-cutting and low alloy steels with a tensile strength up to 110,000 psi (224 BHN). • Other. Available are standard dimension (ANSI B 94.9) and extra long design (DIN).

Rekord A NPT/NPTF

• Chamfer. 2-3 threads. • Geometry. Interrupted thread straight flute tap. • Material. Tough, stringy alloys containing chrome or nickel. The interrupted threads reduce flank friction and allow free cutting.

Rekord A-VA-AZ NPT/NPTF

• Chamfer. 2-3 threads. • Geometry. Slow spiral fluted tap. • Material. 300 series stainless steels, inconels, hastelloys, waspalloys, and renes. With its optimal edge geometry, this tap can be used for steels and tool steels with tensile strengths ranging from 101,000 to 174,000 psi (207 BHN to 30 HRs) and electrolytic copper.

Rekord D-VA NPT/NPTF

155


SELF-LOCK Machine Taps.

Rekord B

Rekord B-VA

EMUGE SELF-LOCK Taps provide a special self-locking internal thread form. The locking effect is achieved by a unique wedge ramp integrated in the female thread. When clamp load is applied, the crests of the male thread are wedged tightly against the ramp angle of the female thread. This creates a continuous spiral contact along the entire length of thread engagement. This makes transverse movement of the bolt impossible, which prevents the lessening of flanc friction. SELF-LOCK threads mate with standard bolts manufactured within Class 2 fit tolerance without the need for costly and ineffective inserts or epoxy coatings. Special benefits include: • Cost effectiveness • Reusability • Ease of assembly • Uniform distribution of load

Enorm-Z · See Previous Technical Description for Tap Types. · Pitch Requirements. For pitch less than or equal to 0.7 mm (P ≤ 0.7 mm), EMUGE produces a special modified SELF-LOCK profile, the sawtooth profile. GFU Druck-S

· Gauging. Special thread gauges are available for the SELF-LOCK Tap.

Tech Info

· Design. BT-Type is for normal thread connections and assumes entry of the bolt from the same direction that the tap has entered.

Type BT

BT = Wedge ramp inclined backwards

Full-Speed Machine Taps. Full-Speed Taps are designed for tapping at exceptionally high tapping speeds.

Rekord A-S-IKZ-TICN

156

• Chamfer. 2-3 threads. • Material. Iron, aluminium, and brass. For complete listing see Machining. • Machining. Recommended maximum tapping speed for cast iron up to 220 BHN, malleable iron up to 290 BHN, spheroidal graphite cast iron up to 200 BHN, and meehanite cast iron is 260 SFM. Recommended tapping speed range for cast AISI aluminium alloys and cast AISImg alloys is 98 to 260 SFM. Recommended tapping speed range for short chipping copper-zinc alloys (brass) is 98 to 325 SFM.


• Chamfer. Form “C” 2-3 Threads • Application. “S” Geometry designed especially for CNC controlled machines. • Materials. 1. Steel, Aluminum and Brass. Recommended tapping speed range for unalloyed, lowalloyed and steel alloyed steels, steel castings, construction steels, free cutting steels, heat-treatable steels, cold extrusion steels and deep drawing steels is 98 to 325 SFM. Recommended tapping speed for stainless steel, alloyed tool steels, heat-resistant steels, heat resisting, corrosion and acid proof steel castings is 98 SFM. Recommended tapping speed range for wrought aluminum alloys, pure aluminum and aged free machining allows, aluminum alloy castings and cast AISmg alloy is 98 to 260 SFM. Recommended maximum tapping speed for long chipping copper zinc alloys (brass) is 200 SFM. • Coating. TiN for better thread surface finishes, higher cutting speeds and longer tool life. • Chamfer. 1.5-2 threads. • Material. Steel. For complete listing see Machining. • Machining. Recommended maximum tapping speed for unalloyed, low-alloyed and alloyed steels, steel castings, constructional steels, free cutting steels, heat-treatable steels, cold extrusion steels, and deep drawing sheets is 325 SFM. Recommended maximum tapping speed for stainless steel, alloyed tool steels, heat-resistant steels, heat-resisting corrosion and acid-proof steel castings is 98 SFM. Suitable for thread depth up to 1.5 x d. • Chamfer. 2-3 threads. • Material. Steel, aluminium, and brass. For complete listing see Machining. • Machining. Recommended tapping speed range for unalloyed, low-alloyed and alloyed steels, steel castings, constructional steels, free cutting steels, heat-treatable steels, cold extrusion steels, and deep drawing sheets is 98 to 325 SFM. Recommended maximum tapping speed for stainless steel, alloyed tool steels, heat-resistant steels, heat-resisting corrosion and acid-proof steel castings is 98 SFM. Recommended tapping speed range for wrought aluminium alloys, pure aluminium and aged free machining alloys, aluminium alloy castings, and cast AlSmg alloys is 98 to 260 SFM. Recommended maximum tapping speed for long chipping copper-zinc alloys (brass) is 200 SFM. Suitable for thread depth up to 4 x d.

Rekord B-SPEED-TIN

Rekord D-S-TIN

Tech Info

• Chamfer. Form “B” 4-5 Threads • Application. “S” Geometry designed especially for CNC controlled machines. • Materials. 1. Steel, Aluminum and Brass. Recommended tapping speed range for unalloyed, lowalloyed and steel alloyed steels, steel castings, construction steels, free cutting steels, heat-treatable steels, cold extrusion steels and deep drawing steels is 98 to 325 SFM. Recommended tapping speed for stainless steel, alloyed tool steels, heat-resistant steels, heat resisting, corrosion and acid proof steel castings is 98 SFM. Recommended tapping speed range for wrought aluminum alloys, pure aluminum and aged free machining allows, aluminum alloy castings and cast AISmg alloy is 98 to 260 SFM. Recommended maximum tapping speed for long chipping copper zinc alloys (brass) is 200 SFM. • Coating. TiN for better thread surface finishes, higher cutting speeds and longer tool life.

Rekord AERO-S/E-TIN

Enorm-S-TIN

Enorm-S-IKZ-CRN

157


Synchro series machine taps. Synchro series taps are specifically for use on CNC machines with synchronous control and the use of Emuge's KSN/Softsynchro Tap Holders.

Rekord B-SYNCHRO-IKZN-TIN-T1

Tech Info

Enorm-SYNCHRO-IKZ-TIN-T1

• Chamfer. 4-5 threads • Material. Steel, aluminum, and brass. For complete listing see Machining • Machining. Recommended for maximum tapping speed for unalloyed, low-alloyed and alloyed steels, steel castings, construction steels, free cutting steels, heat treatable steels, cold extrusion steels, and deep drawing sheets is 325 SFM. Recommended maximum tapping speed for stainless steel, alloyed tool steel, heat-resistant steels, heat-resistant corrosion and acid-proof steel castings is 98 SFM, Recommended tapping speed range for wrought aluminum alloys, pure aluminum and aged free machining alloys, aluminum alloys and castings, and cast AISmg alloys is 98 to 260 SFM. Recommended maximum tapping speed for long chipping copper-zinc alloys (brass) is 200 SFM. • Chamfer. 2-3 threads • Material. Steel, aluminum, and brass. For complete listing see Machining • Machining. Recommended for maximum tapping speed for unalloyed, low-alloyed and alloyed steels, steel castings, construction steels, free cutting steels, heat treatable steels, cold extrusion steels, and deep drawing sheets is 325 SFM. Recommended maximum tapping speed for stainless steel, alloyed tool steel, heat-resistant steels, heat-resistant corrosion and acid-proof steel castings is 98 SFM, Recommended tapping speed range for wrought aluminum alloys, pure aluminum and aged free machining alloys, aluminum alloys and castings, and cast AISmg alloys is 98 to 260 SFM. Recommended maximum tapping speed for long chipping copper-zinc alloys (brass) is 200 SFM.

ÖKO Machine Taps. ÖKO taps have been developed for the protection of the environment and are suitable for cutting in a broad range of materials without the use of lubricants.

Rekord A-ÖKO-TICN

Rekord A-ÖKO-TIALN-T4

158

• Chamfer. 2-3 threads. • Geometry. For cutting blind and through holes. • Material. Cast iron. • Machining. Dimension M10, cutting speed vc = 20 m/min; blind hole, depth 20 mm; initial torque Mt = 5.1 Nm, after 4000 threads 12 Nm; breakage at Mt = 74 Nm. • Chamfer. Form “C” 2-3 Threads • Application. “OKO” Geometry designed especially for CNC controlled machines dry or with the use of minimal mist systems. • Materials. 1. Cast Material, Cast Iron. Cast Iron with nodular graphite, Cast Iron with vermicular graphite, Malleable Cast Iron, short chipping brass and bronze. • Coating. TiAlN-T4 for better thread surface finishes, higher cutting speeds and longer tool life.


• Chamfer. 2-3 threads is standard. • Geometry. For cutting blind holes up to 2 x d. • Material. Steel. For complete listing see Machining. • Machining. 1. Unalloyed and low carbon construction steels: Dimension M10, cutting speed vc = 15 m/min; blind hole, depth 20 mm; initial torque Mt = 8 Nm, after 1000 threads 18 Nm; breakage at Mt = 74 Nm. 2. Unalloyed tool steels: Dimension M10, cutting speed vc = 10 m/min; blind hole, depth 20 mm; initial torque Mt = 9.5 Nm, after 1000 threads 18 Nm; breakage at Mt = 74 Nm. 3. Heat-treatable steels: Dimension M10, cutting speed vc = 5 m/min; blind hole, depth 20 mm; initial torque Mt = 11.5 Nm, after 500 threads 28 Nm; breakage at Mt = 74 Nm. 4. Corrosion and acid-proof steels: Dimension M10, cutting speed vc = 5 m/min; blind hole, depth 20 mm; initial torque Mt = 10 Nm, after 1000 threads 18.5 Nm; breakage at Mt = 74 Nm. • Chamfer. 2-3 threads. • Geometry. For cutting blind holes deeper than 2 x d. • Material. Steel. For complete listing see Machining under Enorm type taps. • Machining. See Machining under Enorm type taps.

Rekord D-ÖKO-TIN

Enorm ÖKO-TIN

Enorm ÖKO-TICN

Tech Info

• Chamfer. Form “C” 2-3 Threads • Application. “OKO” Geometry designed especially for CNC controlled machines dry or with the use of minimal mist systems. • Materials. 1. Structural and free cutting steels and heat treated steel within tensile strength ranges from 58000 to116000 PSI (119 BHN-22HRc). 2. For stainless and acid resistant steels. 3. Almost all aluminum alloys can be worded with our tap “OKO” • Coating. TiN for better thread surface finishes, higher cutting speeds and longer tool life.

Enorm ÖKO50-TIN

159


Carbide Machine Taps. Solid carbide machine taps provide high cutting capacity, long tool life, high accuracy, narrow dimensional tolerances, and good surface finish. They are recommended for use on CNC machining centers or when tapping high-alloyed materials.

HM-Rekord A-HCUT-TICN

• Chamfer. Single-finishing tap with 5 threads chamfer. For blind hole threads with a short thread run-out, the tap can be provided with chamfer form C, and used as a finishing tap for cutting the thread run-out to the required length. • Geometry. For through and blind holes. • Material. Hard materials up to max. 63 Rc.

HM-Rekord A-FK

• Chamfer. 2-3 threads. • Geometry. For through and blind holes. • Material. Tool steels > 1000 N/mm2 tensile strength, abrasive materials, duro-plastic, titanium, Ampco, aluminium alloys up to an Si content of 12%, and short chipping brass.

HM-Rekord D-VA-IKZ

• Chamfer. 2-3 threads. • Geometry. For blind holes. • Material. Steels up to 1200 N/mm2 tensile strength, aluminium alloys up to Si 12, gunmetal, speriodal-graphite iron, and malleable cast iron.

HM-GFU Druck-S-OLN-IKZ

• Chamfer. 2-3 threads. • Geometry. For through and blind holes. • Material. All materials which can be cold-formed with a tensile strength > 1200 N/mm2.

Tech Info

HM-Rekord A-H-IKZ

• Chamfer. 2-3 threads is standard. • Geometry. For through and blind holes. • Material. Tool steels 800-1500 N/mm2 tensile strength, castings GG10-GGG70, malleable cast iron, steel casting, and short chipping brass.

160

Technical Information · Coatings

Properties and Application of Various Thin Film Wear Resistant Coatings.

TiN-T1 Titanium Nitride

TiCN

CrN

Titanium Carbonitride

Chromium Nitride

TiAlN-T4

TiAlN-T3

Titanium Aluminum Nitride

GLT-1 Anti-friction Coating

Microhardness (HV 0.05)

2300

3000

3000

1750

3000

3500

3000

Coefficient of Friction against Steel (Dry).

0.4

0.4

0.4

0.5

0.4

0.4

0.2

Coating Thickness (µm)

2–4

2–4

2–4

2–6

2–4

2-4

2–4

400°C 750°F

700°C 1300°F

800°C 1470°F

800°C 1470°F

800°C 1470°F

Blue-Grey

Silver-Grey

Violet-Grey

Violet-Grey

Dark Grey

Max. Working Temperature

600°C 1100°F

400°C 750°F

Coating Color

Gold

Gold

Key Good general Characteristics purpose.

Primary Applications

Machining of iron based and high silicon cast aluminum material. Metal forming. Plastic molding.

Good general purpose.

High Hardness, good wear resistance, enhanced toughness.

Good adhesion, good corrosion and oxidation resistance.

Excellent oxidation resistance.

Excellent oxidation resistance.

Lubricity low tendency for adhesive wear.

Machining of iron based and high silicon cast aluminum material. Metal forming. Plastic molding.

For mechanically stressed cutting edges-machining difficult-tomachine steel alloys and high speed cutting where moderate temperatures are generated at the cutting edge. Aluminum under flood coolant.

Machining copper, aluminum magnesium and titanium. Metal forming. Plastic molding.

A multi-layer coating designed for a wide range of carbide, cermet and high speed steel tooling. Excellent for machining cast iron, stainless steel, nickel-based high temperature alloys and titanium alloys. Designed for high speed and semi-dry or dry machining operations.

A specialized single layer coating designed specifically for use on carbide end mills for the machining of hardened steel workplaces. Designed for high speed and semi-dry or dry machining operations. Also aluminum steel castings, stainless steel.

Precision components dry machining. Plastic molding.

161

Tech Info

TiN

Technical Information · Standard Values for Core Hole Diameters

American Standard Threads

UNC

UNF American UNC Coarse Threads

D1

Tech Info

D1

Nominal size

T.P.I.

No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4 2 2 1/4 2 1/2 2 3/4 3

64 56 48 40 40 32 32 24 24 20 18 16 14 13 12 11 10 9 8 7 7 6 6 5 4 1/2 4 1/2 4 4 4

American UNF Fine Threads

Minor Thread dia. of Drill or the internal thread counter(Tol. 2B) sink dia. min. max. D1 0.0561 0.0667 0.0764 0.0849 0.0979 0.1040 0.1300 0.1450 0.1710 0.1960 0.2520 0.3070 0.3600 0.4170 0.4720 0.5270 0.6420 0.7550 0.8650 0.9700 1.0950 1.1950 1.3200 1.5340 1.7590 2.0090 2.2290 2.4790 2.7290

0.0623 0.0737 0.0845 0.0939 0.1062 0.1140 0.1390 0.1560 0.1810 0.2070 0.2650 0.3210 0.3760 0.4340 0.4900 0.5460 0.6630 0.7780 0.8900 0.9980 1.1230 1.2250 1.3500 1.5680 1.7950 2.0450 2.2670 2.5170 2.7670

0.0595 0.0700 0.0820 0.0890 0.1015 0.1110 0.1360 0.1520 0.1770 0.2040 0.2610 0.3160 0.3680 0.4219 0.4844 0.5313 0.6563 0.7656 0.8750 0.9843 1.1094 1.2205 1.3386 1.5551 1.7812 2.0312 2.2500 2.5000 2.7500

UNEF

Nominal size

T.P.I.

No. 0 No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2

80 72 64 56 48 44 40 36 32 28 28 24 24 20 20 18 18 16 14 12 12 12 12 12

0.0465 0.0580 0.0691 0.0797 0.0894 0.1004 0.1110 0.1340 0.1560 0.1770 0.2110 0.2670 0.3300 0.3830 0.4460 0.5020 0.5650 0.6820 0.7980 0.9100 1.0350 1.1600 1.2850 1.4100

0.0514 0.0635 0.0753 0.0855 0.0968 0.1079 0.1190 0.1420 0.1640 0.1860 0.2200 0.2770 0.3400 0.3950 0.4570 0.5150 0.5780 0.6960 0.8140 0.9280 1.0530 1.1780 1.3030 1.4280

0.0480 0.0595 0.0730 0.0827 0.0945 0.1063 0.1181 0.1378 0.1614 0.1820 0.2165 0.2717 0.3346 0.3898 0.4528 0.5118 0.5709 0.6890 0.8071 0.9219 1.0433 1.1719 1.2992 1.4173

UN-8

American UNEF Extra Fine Threads

162

Minor Thread dia. of Drill or the internal thread counter(Tol. 2B) sink dia. min. max. D1

Nominal size

T.P.I.

No. 12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2

32 32 32 32 28 28 24 24 20 20 20 18 18 18 18

Minor Thread dia. of Drill or the internal thread counter(Tol. 2B) sink dia. min. max. D1 0.1820 0.2160 0.2790 0.3410 0.3990 0.4610 0.5170 0.5800 0.6960 0.8210 0.9460 1.0650 1.1900 1.3150 1.4396

0.1900 0.2240 0.2860 0.3490 0.4070 0.4700 0.5270 0.5900 0.7070 0.8320 0.9570 1.0780 1.2030 1.3280 1.4520

0.1875 0.2205 0.2835 0.3465 0.4040 0.4646 0.5236 0.5807 0.6988 0.8268 0.9531 1.0728 1.2008 1.3189 1.4488

American UN-8 Threads

Nominal size 1 1 1 1 1 1 1 1 2 2 2 2 3 3 4 4

1/8 1/4 3/8 1/2 5/8 3/4 7/8 1/4 1/2 3/4 1/2 1/2

T.P.I. 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

Minor Thread dia. of Drill or the internal thread counter(Tol. 2B) sink dia. min. max. D1 0.8650 0.9900 1.1150 1.2400 1.3650 1.4900 1.6150 1.7400 1.8650 2.1150 2.3650 2.6150 2.8650 3.3650 3.8650 4.3650

0.8900 1.0150 1.1400 1.2650 1.3900 1.5150 1.6400 1.7650 1.8900 2.1400 2.3900 2.6400 2.8900 3.3900 3.8900 4.3900

0.8750 1.0039 1.1250 1.2500 1.3780 1.4961 1.6339 1.7520 1.8750 2.1260 2.3819 2.6250 2.8740 3.3819 3.8780 4.3780


M

MF

Metric ISO Threads

Metric Coarse Threads

Metric Fine Threads

M 2.0 M 2.5 M 3.0 M 3.5 M 4.0 M 4.5 M 5.0 M 6.0 M 7.0 M 8.0 M 9.0 M 10.0 M 11.0 M 12.0 M 14.0 M 16.0 M 18.0 M 20.0 M 22.0 M 24.0 M 27.0 M 30.0 M 33.0 M 36.0 M 39.0 M 42.0 M 45.0 M 48.0 M 52.0

0.40 0.45 0.50 0.60 0.70 0.75 0.80 1.00 1.00 1.25 1.25 1.50 1.50 1.75 2.00 2.00 2.50 2.50 2.50 3.00 3.00 3.50 3.50 4.00 4.00 4.50 4.50 5.00 5.00

1.567 2.013 2.459 2.850 3.242 3.688 4.134 4.917 5.917 6.647 7.647 8.376 9.376 10.106 11.835 13.835 15.294 17.294 19.294 20.752 23.752 26.211 29.211 31.670 34.670 37.129 40.129 42.587 46.587

1.679 2.138 2.599 3.010 3.422 3.878 4.334 5.153 6.153 6.912 7.912 8.676 9.676 10.441 12.210 14.210 15.744 17.744 19.744 21.252 24.252 26.711 29.771 32.270 35.270 37.799 40.799 43.297 47.297

1.60 2.05 2.50 2.90 3.30 3.70 4.20 5.00 6.00 6.80 7.80 8.50 9.50 10.20 12.00 14.00 15.50 17.50 19.50 21.00 24.00 26.50 29.50 32.00 35.00 37.50 40.50 43.00 47.00

0.0630 0.0807 0.0984 0.1142 0.1299 0.1457 0.1654 0.1969 0.2362 0.2677 0.3071 0.3346 0.3740 0.4016 0.4724 0.5512 0.6102 0.6890 0.7677 0.8268 0.9449 1.0433 1.1614 1.2598 1.3780 1.4764 1.5945 1.6929 1.8504

Minor Thread dia. of Drill or the internal thread countersink (Tol. 6H) dia. D1 Nominal P inch size mm min. mm max. mm mm M 4 M 5 M 6 M 8 M 8 M 10 M 10 M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 M 30 M 36 M 42 M 48 M 52

x x x x x x x x x x x x x x x x x x x x

0.50 0.50 0.75 0.75 1.00 1.00 1.25 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 3.00 3.00 3.00 4.00

3.459 4.459 5.188 7.188 6.917 8.917 8.647 10.376 12.376 14.376 16.376 18.376 19.835 21.835 24.835 27.835 32.752 38.752 44.752 47.670

3.599 4.599 5.378 7.378 7.153 9.153 8.912 10.676 12.676 14.676 16.676 18.676 20.210 22.210 25.210 28.210 33.252 39.252 45.252 48.270

3.50 4.50 5.20 7.20 7.00 9.00 8.80 10.50 12.50 14.50 16.50 18.50 20.00 22.00 25.00 28.00 33.00 39.00 45.00 48.00

0.1378 0.1772 0.2047 0.2835 0.2756 0.3543 0.3465 0.4134 0.4921 0.5709 0.6496 0.7283 0.7874 0.8661 0.9843 1.1024 1.2992 1.5354 1.7717 1.8898

D1

D1

Drill or countersink diameters of metric fine threads which are not listed can be found by considering the diameter difference.

Tech Info

Minor Thread dia. of Drill or the internal thread countersink (Tol. 6H) dia. D1 Nominal P inch size mm min. mm max. mm mm

163


Straight Pipe Threads

NPS/NPSM

NPSF

American Standard Straight Pipe Threads

American Standard Straight Dryseal Pipe Threads

Minor Thread dia. of the internal thread


Nominal T.P.I. size D1

1/8 1/4 3/8

D1

1/2 3/4

1

27 18 18 14 14 11 1/2

min.

max.

0.358 0.468 0.603 0.747 0.958 1.201

0.364 0.481 0.612 0.759 0.970 1.211

Drill or countersink dia. D1 mm inch 9.10 12.00 15.50 19.00 24.50 30.50

Nominal T.P.I. size

0.3583 0.4724 0.6102 0.7480 0.9646 1.2008

1/16 1/8 1/4 3/8 1/2 3/4

1

Tech Info

BSPP (Rp)

164

27 27 18 18 14 14 11 1/2

min. 0.2482 0.3406 0.4422 0.5776 0.7133 0.9238 1.1600

Drill or countersink dia. D1 mm inch 6.35 8.75 11.30 14.75 18.20 23.50 29.50

0.2500 0.3438 0.4449 0.5807 0.7165 0.9252 1.1614

G

Cyl. Whitworth Internal Pipe Threads DIN 2999

Whitworth Pipe Threads DIN-ISO 228



Drill or countersink Nominal dia. D1 T.P.I. min. mm max. mm mm inch size

Drill or countersink Nominal dia. D1 T.P.I. min. mm max. mm mm inch size

Rp 1/16 Rp 1/8 Rp 1/4 Rp 3/8 Rp 1/2 Rp 3/4 Rp 1

G G G G G G G G G 1 G 1 G 1 G (1 G 1 G 1 G 2 G 2 G 2 G 2 G 3

28 28 19 19 14 14 11

0.256 0.334 0.445 0.584 0.728 0.944 1.185

0.261 0.340 0.455 0.593 0.739 0.955 1.200

6.55 8.55 11.40 14.90 18.60 24.10 30.25

0.2579 0.3366 0.4488 0.5866 0.7323 0.9488 1.1909

1/16 1/8 1/4 3/8 1/2 5/8 3/4 7/8 1/8 1/4 3/8) 1/2 3/4 1/4 1/2 3/4

28 28 19 19 14 14 14 14 11 11 11 11 11 11 11 11 11 11 11

6.561 8.566 11.445 14.950 18.631 20.587 24.117 27.877 30.291 34.939 38.952 41.365 44.845 50.788 56.656 62.752 72.226 78.576 84.926

6.843 8.848 11.890 15.395 19.172 21.128 24.658 28.418 30.931 35.579 39.592 42.005 45.485 51.428 57.296 63.392 72.866 79.216 85.566

6.80 8.80 11.80 15.25 19.00 21.00 24.50 28.25 30.75 35.50 39.50 41.75 45.25 51.30 57.20 63.30 72.80 79.10 85.50

0.2677 0.3465 0.4646 0.6004 0.7480 0.8268 0.9646 1.1122 1.2106 1.3976 1.5551 1.6437 1.7815 2.0197 2.2520 2.4921 2.8661 3.1142 3.3661


NPT

NPTF

American National Standard Taper Pipe Threads

Dryseal Americ. Nat. Standard Taper Pipe Threads

Nominal size T.P.I.

Nominal size T.P.I.

1/8 1/4 3/8 1/2 3/4

1 1 1/4 1 1/2 2

27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

D2

D3

t1 min.

0.2420 0.3346 0.4331 0.5709 0.7031 0.9134 1.1417 1.4882 1.7323 2.2047

0.2344 0.3248 0.4219 0.5551 0.6890 0.8937 1.1250 1.4688 1.7087 2.1850

0.2516 0.3441 0.4472 0.5827 0.7213 0.9319 1.1689 1.5138 1.7528 2.2268

0.4724 0.4724 0.6890 0.6929 0.9016 0.9055 1.0787 1.1063 1.1181 1.1181

1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2

D1

D2

D3

t1 min.

0.2402 0.3320 0.4291 0.5625 0.6929 0.9055 1.1319 1.4764 1.7224 2.1949

0.2344 0.3248 0.4219 0.5551 0.6890 0.8937 1.1250 1.4688 1.7087 2.1850

0.2524 0.3449 0.4488 0.5843 0.7217 0.9323 1.1701 1.5150 1.7539 2.2280

0.4724 0.4724 0.6890 0.6929 0.9016 0.9055 1.0787 1.1063 1.1181 1.1181

A) Drilling cylindrically without using a reamer Ø D1

t1 min.

1/16

D1

Taper Pipe Threads

BSPT (Rc) Tapered Whitworth Pipe Threads BS 21, ISO 7/1

1/8 1/4 3/8 1/2 3/4

28 28 19 19 14 14 11

D3 mm 6.56 8.57 11.45 14.95 18.63 24.12 30.29

t1 min. mm 11.9 11.9 17.7 18.1 24.0 25.3 30.6

The minimum drilling depth t1 includes the reach of screw by hand l1 and the effective depth as well as the chamfer of the tap. Additional drilling-down has to be determined by the user according to the construction of the workpiece. For series production it is recommended that the minor thread dia. be made as per B. Special taps are required for blind holes where the minimum depths t1 as listed in the above tables cannot be met. In this case please supply a sketch with blind hole dimensions along with the order.

B) Drilling cylindrically and reaming conically using a reamer Ø D3

Ø D2

165

Tech Info

1/16

D2 mm 6.10 8.10 10.75 14.25 17.75 23.00 29.00

t1 min.

Rc Rc Rc Rc Rc Rc Rc 1

D1 mm 6.20 8.20 11.00 14.50 18.00 23.50 29.50

Taper 1:16

Nominal size T.P.I.


UNC

Cold-Forming Threads

UNF

American Cold Forming UNC Coarse Threads

Nominal size

T.P.I.

min.

max.

rec. Drill dia. D1

No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1

64 56 48 40 40 32 32 24 24 20 18 16 14 13 12 11 10 9 8

0.0657 0.0772 0.0890 0.0996 0.1126 0.1224 0.1484 0.1689 0.1945 0.2244 0.2839 0.3429 0.4000 0.4598 0.5189 0.5772 0.6969 0.8169 0.9343

— 0.0787 0.0906 0.1016 0.1146 0.1248 0.1508 0.1720 0.1976 0.2283 0.2878 0.3469 0.4055 0.4657 0.5248 0.5843 0.7047 0.8256 0.9441

0.0660 0.0780 0.0890 0.1000 0.1130 0.1220 0.1490 0.1700 0.1960 0.2250 0.2850 0.3440 0.4040 0.4600 0.5200 0.5780 0.7030 0.8200 0.9380

Core hole dia.

D1

D1

Tech Info

When adhering to the recommended core hole diameter, a minor diameter can be made within the basic diameter tolerance limits. This corresponds to a hole depth of approximately 65%. However, the premise is that the tapping is only effective in materials which can be easily cold formed. An increased core hole diameter will increase the tool life in fluteless taps.

M recommended Drill dia. D1 min. mm max. mm mm inch

Metric Fine Cold Forming Threads

Core hole dia.

Nominal P size mm M 2.0 M 2.5 M 3.0 M 3.5 M 4.0 M 4.5 M 5.0 M 6.0 M 7.0 M 8.0 M 10.0 M 12.0 M 14.0 M 16.0 M 18.0 M 20.0 M 22.0 M 24.0

166

0.40 0.45 0.50 0.60 0.70 0.75 0.80 1.00 1.00 1.25 1.50 1.75 2.00 2.00 2.50 2.50 2.50 3.00

1.83 2.30 2.77 3.23 3.68 4.15 4.63 5.51 6.51 7.39 9.25 11.12 13.00 15.00 16.72 18.72 20.72 20.46

1.86 2.34 2.82 3.28 3.73 4.21 4.68 5.59 6.59 7.48 9.35 11.25 13.15 15.15 16.90 18.90 20.90 22.70

1.83 2.30 2.80 3.25 3.70 4.15 4.65 5.55 6.55 7.40 9.30 11.20 13.00 15.00 16.80 18.80 20.80 22.50

0.0720 0.0906 0.1102 0.1280 0.1457 0.1634 0.1831 0.2185 0.2579 0.2913 0.3661 0.4409 0.5118 0.5906 0.6614 0.7402 0.8189 0.8858

Nominal size

T.P.I.

min.

max.

rec. Drill dia. D1

No. 0 No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1

80 72 64 56 48 44 40 36 32 28 28 24 24 20 20 18 18 16 14 12

0.0543 0.0665 0.0787 0.0902 0.1020 0.1138 0.1256 0.1504 0.1744 0.1980 0.2323 0.2917 0.3543 0.4122 0.4744 0.5343 0.5965 0.7181 0.8382 0.9567

— — — 0.0917 0.1035 0.1157 0.1276 0.1524 0.1768 0.2008 0.2350 0.2949 0.3575 0.4161 0.4783 0.5382 0.6004 0.7224 0.8437 0.9626

0.0540 0.0670 0.0790 0.0910 0.1020 0.1140 0.1260 0.1520 0.1750 0.1990 0.2340 0.2930 0.3550 0.4130 0.4760 0.5350 0.5980 0.7190 0.8400 0.9580

Core hole dia.

G

MF Metric Coarse Cold Forming Threads

American Cold Forming UNF Fine Threads

recommended Drill dia. D1 min. mm max. mm mm inch Core hole dia.

Nominal P size mm M 4.0 M 5.0 M 6.0 M 8.0 M 8.0 M 10.0 M 10.0 M 12.0 M 14.0 M 16.0 M 18.0 M 20.0 M 22.0 M 24.0

x 0.50 x 0.50 x 0.75 x 0.75 x 1.00 x 1.00 x 1.25 x 1.50 x 1.50 x 1.50 x 1.50 x 1.50 x 1.50 x 1.50

3.77 4.77 5.65 7.65 7.51 9.51 9.39 11.26 13.26 15.26 17.26 19.26 21.26 23.26

3.82 4.82 5.71 7.71 7.59 9.59 9.48 11.36 13.36 15.36 17.36 19.36 21.36 23.38

3.80 4.80 5.65 7.65 7.55 9.55 9.40 11.30 13.30 15.30 17.30 19.30 21.30 23.30

0.1496 0.1890 0.2224 0.3012 0.2972 0.3760 0.3701 0.4449 0.5236 0.6024 0.6811 0.7598 0.8386 0.9173


Whitw. Cold Forming Pipe Threads DIN-ISO 228 Minor Thread dia. of recommended the internal thread Drill dia. Nominal D1 T.P.I. min. mm max. mm mm inch size G G G G G G G G G1

1/16 1/8 1/4 3/8 1/2 5/8 3/4 7/8

28 28 19 19 14 14 14 14 11

7.25 9.25 12.43 15.94 19.96 21.92 25.45 29.20 31.97

7.32 9.32 12.53 16.04 20.10 22.08 25.60 29.35 32.15

7.25 9.25 12.50 16.00 20.00 22.00 25.50 29.25 32.00

0.2854 0.3642 0.4921 0.6299 0.7874 0.8661 1.0039 1.1516 1.2598


STI-UNC

STI-UNF

American STI-UNC Coarse Threads

T.P.I.

STI-No. 2 STI-No. 3 STI-No. 4 STI-No. 5 STI-No. 6 STI-No. 8 STI-No. 10 STI-No. 12 STI 1/4 STI 5/16 STI 3/8 STI 7/16 STI 1/2 STI 9/16 STI 5/8 STI 3/4 STI 7/8 STI 1 STI 1 1/8 STI 1 1/4 STI 1 3/8 STI 1 1/2

56 48 40 40 32 32 24 24 20 18 16 14 13 12 11 10 9 8 7 7 6 6

0.0899 0.1035 0.1174 0.1304 0.1448 0.1708 0.1990 0.2250 0.2609 0.3246 0.3885 0.4530 0.5166 0.5806 0.6447 0.7716 0.8990 1.0270 1.1560 1.2810 1.4111 1.5361

0.0961 0.1103 0.1251 0.1372 0.1527 0.1781 0.2080 0.2340 0.2706 0.3343 0.3987 0.4639 0.4879 0.5918 0.6564 0.7838 0.9119 1.0420 1.1731 1.2981 1.4311 1.5561

0.0906 0.1063 0.1220 0.1339 0.1496 0.1732 0.2047 0.2283 0.2638 0.3307 0.3937 0.4567 0.5236 0.5906 0.6496 0.7776 0.9055 1.0312 1.1614 1.2812 1.4173 1.5469

American STI-UNF Fine Threads

Nominal size

T.P.I.

STI-No. 2 STI-No. 3 STI-No. 4 STI-No. 5 STI-No. 6 STI-No. 8 STI-No. 10 STI-No. 12 STI 1/4 STI 5/16 STI 3/8 STI 7/16 STI 1/2 STI 9/16 STI 5/8 STI 3/4 STI 7/8 STI 1 STI 1 1/8 STI 1 1/4 STI 1 3/8 STI 1 1/2

64 56 48 44 40 36 32 28 28 24 24 20 20 18 18 16 14 12 12 12 12 12

Minor Thread dia. of Drill or the internal thread counter(Tol. 3B/2B) sink dia. min. max. D1 0.0894 0.1029 0.1165 0.1300 0.1434 0.1700 0.1968 0.2237 0.2577 0.3215 0.3840 0.4484 0.5109 0.5746 0.6371 0.7635 0.8906 1.0181 1.1431 1.2681 1.3931 1.5181

0.0931 0.1086 0.1228 0.1343 0.1502 0.1770 0.2041 0.2287 0.2646 0.3288 0.3910 0.4562 0.5187 0.5827 0.6452 0.7720 0.8994 1.0281 1.1531 1.2781 1.4031 1.5281

0.0906 0.1063 0.1181 0.1299 0.1457 0.1732 0.2008 0.2244 0.2598 0.3230 0.3858 0.4528 0.5156 0.5781 0.6406 0.7677 0.8906 1.0236 1.1481 1.2736 1.3976 1.5236

Thread hole with wire insert

D1

D1

Detail

D1

Tech Info

Nominal size

Minor Thread dia. of Drill or the internal thread counter(Tol. 3B/2B) sink dia. min. max. D1

Screw Thread Insert Threads (STI)

STI-M STI-Metric Coarse Threads Minor Thread dia. of Drill or the internal thread countersink (Tol. 6H mod.) dia. D1 Nominal P inch size mm min. mm max. mm mm STI-M 2.0 STI-M 2.5 STI-M 3.0 STI-M 3.5 STI-M 4.0 STI-M 4.5 STI-M 5.0 STI-M 6.0 STI-M 7.0 STI-M 8.0 STI-M 9.0 STI-M10.0 STI-M11.0 STI-M12.0 STI-M14.0 STI-M16.0 STI-M18.0 STI-M20.0 STI-M22.0 STI-M24.0 STI-M27.0 STI-M30.0

0.40 0.45 0.50 0.60 0.70 0.75 0.80 1.00 1.00 1.25 1.25 1.50 1.50 1.75 2.00 2.00 2.50 2.50 2.50 3.00 3.00 3.50

2.087 2.597 3.108 3.630 4.152 4.662 5.174 6.217 7.217 8.271 9.271 10.324 11.324 12.379 14.433 16.433 18.541 20.541 22.541 24.649 27.649 30.757

2.177 2.697 3.220 3.755 4.292 4.812 5.334 6.407 7.407 8.483 9.483 10.560 11.560 12.644 14.733 16.733 18.896 20.896 22.896 25.049 28.049 31.207

2.10 2.65 3.15 3.70 4.20 4.75 5.25 6.30 7.30 8.40 9.40 10.40 11.40 12.50 14.50 16.50 18.75 20.75 22.75 24.75 27.75 31.00

0.0827 0.1043 0.1240 0.1457 0.1654 0.1870 0.2067 0.2480 0.2874 0.3307 0.3701 0.4094 0.4488 0.4921 0.5709 0.6496 0.7382 0.8169 0.8957 0.9744 1.0925 1.2205

167


LK-UNC

Self-Locking Threads

LK-M

American LK-UNC Self-Locking Coarse Threads

Sawtooth Profile for pitch P ≤ 0.7 mm

D1 max.

D1 B

D1 min.

P

LK-Core hole dia.

With the Sawtooth profile the mentioned drill sizes have to be considered. If the hole diameter becomes too large, safe functioning is jeopardized. Self-locking taps are produced with an accurate profile. The metric SL-female thread mates with a metric ISO bolt of grade “6g”. Thread sizes of male fasteners are according to DIN 13, part 19.20.

D1 max.

D1 B

P

D1 min.

Tech Info

LK Thread Profile for pitch P > 0.7 mm

For the specification of the maximum core hole minor diameter, as a general rule, use Line 1. For special applications, machining heavy materials for example, depth of thread is ≤ 2 x diameter, or if higher tool life is required, it is possible to use Line 2. The maximum LK-minor core hole diameter listed in Line 2 cannot be exceeded as the performance of the EMUGE SELF-LOCK system would be negatively affected. Minimum LK minor diameters should not go below those listed.

Nominal size

T.P.I.

LK-No. 1 LK-No. 2 LK-No. 3 LK-No. 4 LK-No. 5 LK-No. 6 LK-No. 8 LK-No. 10 LK-No. 12 LK- 1/4 LK- 5/16 LK- 3/8 LK- 7/16 LK- 1/2 LK- 9/16 LK- 5/8 LK- 3/4 LK- 7/8 LK-1 LK-1 1/8 LK-1 1/4 LK-1 3/8 LK-1 1/2

64 56 48 40 40 32 32 24 24 20 18 16 14 13 12 11 10 9 8 7 7 6 6

LK-Core hole dia.

D1 min.

D1 max. Line 1 Line 2

0.0628 0.0744 0.0855 0.0959 0.1089 0.1119 0.1378 0.1544 0.1804 0.2069 0.2644 0.3204 0.3748 0.4323 0.4887 0.5443 0.6609 0.7756 0.8877 0.9960 1.1210 1.2237 1.3487

0.0648 0.0765 0.0878 0.0984 0.1115 0.1219 0.1468 0.1654 0.1904 0.2179 0.2774 0.3344 0.3908 0.4493 0.5067 0.5633 0.6819 0.7986 0.9127 1.0240 1.1490 1.2537 1.3787

— — — — — 0.1217 0.1476 0.1675 0.1935 0.2226 0.2818 0.3400 0.3972 0.4564 0.5148 0.5728 0.6922 0.8104 0.9268 1.0407 1.1657 1.2759 1.4009

Drill dia. D1 B 0.0630 0.0748 0.0866 0.0965 0.1102 0.1142 0.1417 0.1575 0.1850 0.2087 0.2677 0.3268 0.3819 0.4375 0.5000 0.5512 0.6693 0.7874 0.9055 1.0039 1.1406 1.2402 1.3583

LK-MF Self-Locking Metric Fine Threads LK-Core hole dia.

Drill dia. Nominal P D1 min. D1 max. D1 B size mm Line 1 Line 2 mm inch LK-M 8.0 x 1.00 LK-M10.0 x 1.00 LK-M10.0 x 1.25 LK-M12.0 x 1.25 LK-M12.0 x 1.50 LK-M14.0 x 1.50 LK-M16.0 x 1.50 LK-M18.0 x 1.50 LK-M20.0 x 1.50 LK-M22.0 x 1.50 LK-M24.0 x 1.50 LK-M27.0 x 1.50 LK-M18.0 x 2.00 LK-M20.0 x 2.00 LK-M22.0 x 2.00 LK-M24.0 x 2.00 LK-M27.0 x 2.00 LK-M30.0 x 2.00

7.152 9.152 8.931 10.931 10.700 12.700 14.700 16.700 18.700 20.700 22.700 25.700 16.237 18.237 20.237 22.237 25.237 28.237

7.388 9.388 9.196 11.196 11.000 13.000 15.000 17.000 19.000 21.000 23.000 26.000 16.612 18.612 20.612 22.612 25.612 28.612

7.465 9.466 9.322 11.322 11.170 13.170 15.170 17.170 19.170 21.170 23.170 26.170 16.863 18.863 20.863 22.863 25.863 28.863

7.20 9.20 9.00 11.00 10.80 12.80 14.75 16.75 18.75 20.75 22.75 25.75 16.50 18.50 20.50 22.50 25.50 28.50

0.2835 0.3622 0.3543 0.4331 0.4252 0.5039 0.5807 0.6594 0.7382 0.8169 0.8957 1.0138 0.6496 0.7283 0.8071 0.8858 1.0039 1.1220


168

Self-Locking Metric Coarse Threads Drill dia. Nominal P D1 min. D1 max. D1 B size mm Line 1 Line 2 mm inch LK-M 2.5 LK-M 3.0 LK-M 3.5 LK-M 4.0 LK-M 4.5 LK-M 5.0 LK-M 6.0 LK-M 7.0 LK-M 8.0 LK-M 9.0 LK-M10.0 LK-M11.0 LK-M12.0 LK-M14.0 LK-M16.0 LK-M18.0 LK-M20.0 LK-M22.0 LK-M24.0 LK-M27.0 LK-M30.0

0.45 0.50 0.60 0.70 0.75 0.80 1.00 1.00 1.25 1.25 1.50 1.50 1.75 2.00 2.00 2.50 2.50 2.50 3.00 3.00 3.50

2.204 2.673 3.111 3.549 3.866 4.324 5.152 6.152 6.931 7.931 8.700 9.700 10.477 12.237 14.237 15.787 17.787 19.787 31.320 24.320 26.863

2.269 2.745 3.196 3.639 4.056 4.524 5.388 6.388 7.196 8.196 9.000 10.000 10.812 12.612 14.612 16.237 18.237 20.237 21.820 24.820 27.423

— — — — 4.101 4.574 5.465 6.465 7.322 8.322 9.170 10.170 11.024 12.863 14.863 16.569 18.569 20.569 22.259 25.259 27.959

2.20 2.70 3.10 3.55 3.90 4.40 5.20 6.20 7.00 8.00 8.80 9.80 10.70 12.50 14.50 16.00 18.00 20.00 21.50 24.50 27.00

0.0866 0.1063 0.1220 0.1398 0.1535 0.1732 0.2047 0.2441 0.2756 0.3150 0.3465 0.3858 0.4213 0.4921 0.5709 0.6299 0.7087 0.7874 0.8465 0.9646 1.0630

Drill diameters are not for use with cold form taps.

Technical Information · Cutting Speeds for Taps

UNC/UNF and NPT/NPTF Surface Feet per Minute Tap Sizes 5’

1/4 5/16 3/8 7/16

1 1 1 1 1 1 1 1 2

10’

15’

20’

25’

30’

40’

50’

NPT NPTF

1/8

1/2

–

9/16

1/4

5/8 11/16

3/8

–

3/4

–

7/8

1/2

1/8

3/4

1/4

– 1 –

–

3/8 1/2 5/8 3/4 7/8

60’

70’

80’

90’

100’

110’

120’

130’

140’

150’

7003 5756 4886 4244 3751 3361 3042 2563 2210 1945 1681 1345 1120 960 840 752 672 611 560 480 420 373 336 306 280 259 240 224 210

7639 6279 5330 4629 4092 3667 3318 2796 2411 2122 1833 1467 1222 1048 917 820 733 667 611 524 458 407 367 333 305 282 262 244 229

8276 6805 5774 5015 4434 3973 3595 3029 2612 2300 1968 1589 1324 1135 993 888 794 722 662 568 497 441 397 361 331 306 284 265 248

8913 7326 6218 5401 4775 4278 3871 3262 2813 2476 2139 1711 1426 1222 1070 952 856 778 713 611 535 475 428 389 356 329 306 285 267

9549 7849 6662 5787 5116 4584 4148 3495 3014 2653 2292 1833 1528 1310 1146 1020 917 833 764 655 573 509 458 417 382 353 327 306 287

Revolutions per Minute 318 273 212 191 174 147 136 119 101 87 76 62 50 43 38 34 32 28 25 22 19 17 15 14 13 12 11 10 9

637 546 424 382 347 294 273 239 201 174 153 123 101 87 76 68 64 55 51 43 38 34 31 28 25 23 22 20 19

955 819 637 573 521 441 409 358 302 260 229 185 151 130 115 102 96 83 76 65 57 51 46 42 38 35 33 30 29

1273 1046 888 772 682 611 553 466 402 354 306 245 204 175 153 137 122 111 102 87 76 68 61 56 51 47 44 41 38

1592 1308 1110 964 853 764 691 583 502 442 382 306 255 219 191 172 153 138 128 109 96 84 76 69 63 59 55 51 48

1910 1570 1333 1157 1023 917 829 699 603 531 458 367 305 262 229 206 183 167 153 131 115 102 92 83 76 71 65 61 57

2546 2093 1777 1543 1364 1222 1106 932 804 707 611 489 407 349 305 274 244 222 203 175 153 136 122 111 102 94 87 81 76

3183 2617 2221 1929 1705 1528 1382 1165 1005 884 764 611 509 437 382 342 306 278 255 218 191 170 153 139 127 118 109 102 96

3820 3140 2665 2315 2046 1833 1659 1398 1205 1061 917 733 611 524 458 410 367 333 305 262 230 204 183 167 153 141 131 122 115

4456 3663 3109 2701 2387 2139 1935 1631 1406 1238 1070 856 713 611 535 478 428 389 357 306 268 238 214 194 178 165 153 143 134

5093 4186 3554 3086 2728 2445 2212 1864 1607 1415 1222 978 815 698 611 547 489 444 407 350 305 272 244 222 204 188 175 163 153

5729 4710 3999 3472 3069 2750 2488 2097 1808 1592 1375 1100 917 786 688 616 550 500 458 392 344 306 275 250 229 212 196 183 172

6366 5233 4442 3858 3411 3056 2766 2330 2009 1769 1528 1222 1019 873 764 683 611 556 509 437 382 340 305 278 255 235 218 204 191

979 484 324 277 243 194 162 138 121 97 81 69 61 54 49 44 40 36 32

1469 725 486 415 365 291 243 208 182 145 121 104 91 81 73 66 61 54 49

1959 967 647 554 487 388 324 277 243 194 162 139 121 108 97 88 81 72 65

2449 1209 809 692 608 485 405 346 303 242 202 173 152 135 121 110 101 90 81

2938 1451 971 830 730 582 486 415 364 291 243 208 182 162 146 132 121 108 97

3918 1934 1295 1107 973 776 647 554 485 388 324 277 243 216 194 176 162 144 129

4897 2418 1619 1384 1217 970 809 692 606 485 405 347 303 269 243 221 202 180 162

5877 2901 1942 1661 1460 1163 971 830 728 582 486 416 364 323 291 265 243 216 194

6856 3385 2266 1938 1703 1357 1133 969 849 679 567 485 424 377 340 309 283 252 226

7836 3868 2590 2214 1946 1551 1295 1107 970 776 647 555 485 431 388 353 323 287 259

8815 4352 2914 2491 2190 1745 1457 1246 1091 873 728 624 546 485 437 397 364 323 291

9795 10774 11754 12733 13713 14692 4835 5319 5803 6286 6770 7253 3237 3561 3885 4208 4532 4856 2768 3045 3322 3599 3875 4152 2433 2676 2920 3163 3406 3650 1939 2133 2327 2521 2715 2909 1619 1781 1942 2104 2266 2428 1384 1522 1661 1799 1938 2076 1213 1334 1455 1577 1698 1819 970 1067 1163 1260 1357 1454 809 890 971 1052 1133 1214 693 763 832 901 971 1040 606 667 728 788 849 910 539 593 547 700 754 808 485 534 582 631 680 728 441 485 529 573 618 662 404 445 485 526 566 606 359 395 431 467 503 539 323 356 388 420 453 485

Metric Taps M 1.0 M 2.0 M 3.0 M 3.5 M 4.0 M 5.0 M 6.0 M 7.0 M 8.0 M 10.0 M 12.0 M 14.0 M 16.0 M 18.0 M 20.0 M 22.0 M 24.0 M 27.0 M 30.0

490 242 162 138 122 97 81 69 61 48 40 35 30 27 24 22 20 18 16

For cutting speeds on taps not listed, please contact an EMUGE Technical Representative at 800-323-3013.

169

Tech Info

UNC UNF No. 0 No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12

Tech Info

Technical Information · Decimal Equivalents for Drill Selection

Inch-Wire mm 0.1 mm 0.2 mm 0.3 mm 80 79 1/64 0.4 mm 78 77 0.5 mm 76 75 74 0.6 mm 73 72 71 0.7 mm 70 69 68 1/32 0.8 mm 67 66 65 0.9 mm 64 63 62 61 1.0 mm 60 59 58 57 56 3/64 55 54 53

Decimal Inch 0.0039 0.0079 0.0118 0.0135 0.0145 0.0156 0.0157 0.0160 0.0180 0.0197 0.0200 0.0210 0.0225 0.0236 0.0240 0.0250 0.0260 0.0276 0.0280 0.0292 0.0310 0.0312 0.0315 0.0320 0.0330 0.0350 0.0354 0.0360 0.0370 0.0380 0.0390 0.0394 0.0400 0.0410 0.0420 0.0430 0.0465 0.0469 0.0520 0.0550 0.0595

Inch-Wire mm 1/16 52 51 50 49 48 5/64 47 2.0 mm 46 45 44 43 42 3/32 41 40 39 38 37 36 7/64 35 34 33 32 3.0 mm 31 1/8 30 29 28 9/64 27 26 25 24 23 5/32 22 4.0 mm

Decimal Inch 0.0625 0.0635 0.0670 0.0700 0.0730 0.0760 0.0781 0.0785 0.0787 0.0810 0.0820 0.0860 0.0890 0.0935 0.0938 0.0960 0.0980 0.0995 0.1015 0.1040 0.1065 0.1094 0.1100 0.1110 0.1130 0.1160 0.1181 0.1200 0.1250 0.1285 0.1360 0.1405 0.1406 0.1440 0.1470 0.1495 0.1520 0.1540 0.1562 0.1570 0.1575

Inch-Wire mm 21 20 19 18 11/64 17 16 15 14 13 3/16 12 11 10 9 5.0 mm 8 7 13/64 6 5 4 3 7/32 2 1 A 15/64 6.0 mm B C D 1/4 F G 17/64 H I 7.0 mm J K

Decimal Inch 0.1590 0.1610 0.1660 0.1695 0.1719 0.1730 0.1770 0.1800 0.1820 0.1850 0.1875 0.1890 0.1910 0.1935 0.1960 0.1968 0.1990 0.2010 0.2031 0.2440 0.2055 0.2090 0.2130 0.2188 0.2210 0.2280 0.2349 0.2344 0.2362 0.2380 0.2420 0.2460 0.2500 0.2570 0.2610 0.2656 0.2660 0.2720 0.2756 0.2770 0.2810

Inch-Wire mm 9/32 L M 19/64 N 5/16 8.0 mm O P 21/64 Q R 11/32 S 9.0 mm T 23/64 U 3/8 V W 25/64 10.0 mm X Y 12/32 Z 27/64 11.0 mm 7/16 29/64 15/32 12.0 mm 31/64 1/2 13.0 mm 33/64 17/32 35/64 14.0 mm 9/16

Decimal Inch 0.2812 0.2900 0.2950 0.2969 0.3020 0.3125 0.3150 0.3160 0.3230 0.3281 0.3320 0.3390 0.3438 0.3480 0.3543 0.3580 0.3594 0.3680 0.3750 0.3770 0.3860 0.3906 0.3937 0.3970 0.4040 0.4062 0.4130 0.4219 0.4331 0.4375 0.4531 0.4688 0.4724 0.4844 0.5000 0.5118 0.5156 0.5312 0.5469 0.5512 0.5625

Inch-Wire mm 37/16 15.0 mm 19/32 39/64 5/8 16.0 mm 41/64 21/32 17.0 mm 43/64 11/16 45/64 18.0 mm 23/32 47/64 19.0 mm 3/4 49/64 25/32 20.0 mm 51/64 13/16 21.0 mm 53/64 27/32 55/64 22.0 mm 7/8 57/64 23.0 mm 29/32 59/64 15/16 24.0 mm 61/64 31/32 25.0 mm 63/64 1

Decimal Inch 0.5781 0.5906 0.5938 0.6094 0.6250 0.6299 0.6406 0.6562 0.6693 0.6719 0.6875 0.7031 0.7087 0.7188 0.7344 0.7480 0.7500 0.7656 0.7812 0.7874 0.7969 0.8125 0.8268 0.8281 0.8438 0.8594 0.8661 0.8750 0.8906 0.9055 0.9062 0.9219 0.9375 0.9449 0.9531 0.9688 0.9842 0.9844 1.0000

The tap drill sizes shown are reference values and may have to be altered to meet specific tapping requirements. EMUGE shall have no liability or responsibility of any kind resulting from the selection of a tap drill size from this chart. Values printed are correct at the time of printing and subject to change without notice.

170

Technical Information · Troubleshooting Guide for Tapping

Possible Cause ■

Improper tap for material and thread application.

■

Cutting speed to high.

■

Cold welding on the flanks of the tap (loading).

Problem: Torn and rough threads Possible Cause

Possible Remedy

· Use a suitable tap for the hole


■

Cutting speed too fast or slow.

· Select proper cutting speed. · Improve coolant selection to

■


· Use a new tool. · Use surface treated taps. · Improve coolant/ lubrication. · Find away chipped and

Chip packing in flutes.

Chips packing in flutes.

· Use tap with different flute

■

Grinding burr.

■

■

Incorrect fixturing or positioning of part.

· Use tap holders with axial and

Inconsistent feed of tap.

· Tap with controlled feed. · Check CNC programs. · Check lead screw for backlash. · Use compensating

parallel floating. · Check clamping of part for correct alignment.

■

Grinding burr.

· Remove burr with soft wire or

■

Tap drill too small.

· Use correct size drill. · Reference recommended sizes

tension/compression tap holder. ■

Problem: Tapping oversized threads (no-go gage loose) Possible Cause ■

■

Tap selected too large for class of thread fit required.

Improper reconditioning of tap.

determine if it is suitable for the class of fit required. · If in doubt, contact an EMUGE Representative.

■

· Reconditioning of tap requires that all ground surfaces maintain the orginal geometry put on by the manufacturer. · Contact an EMUGE Representative for instructive information.

Problem: Tapping bellmouthed hole (first few threads gage oversize) Possible Cause

Insufficient coolant/ lubrication.

· Selection of suitable

Tool overloading due to coarse pitch, hard materials or short chamfers.

· Use a set of taps.

Possible Remedy

· Review markings on tap and

Possible Remedy

■

Wrong initial starting pressure.

· Work with controlled

■

Axially hard working spindle.

· Use a tap holder with length

■


· Use a tap holder with axial and

· See torn and rough threads.

■

Loss of tap hardness by excess hear during regrinding.

· Change the specification of the

Loss of surface treatment from regrinding.

· Retreatment of the tap surface. · Check suitability of surface

■

Possible Cause ■

■

■

Tap selected too small to do multiple regrinds.

■

Work hardened drill hole and hole chamfer.

Area of wear not removed when tap was resharpened. Improper tap for material and thread application.

feed.

compensation. ■

parallel floating. · Check clamping of part for correct alignment.

Go gage binds up part way into hole.


Tap drill too small.

· Use correct size drill.

style and material being tapped.

· Reference the EMUGE Tap Finder for proper selection.

■

Recommended size drills listed in EMUGE catalog. Note that cutting and roll form taps use different size tap drills for same size thread. · If in doubt, contact an EMUGE Representative. Tap hole not deep enough.

· Check actual drill depth, drill may have slipped back into holder.

■

Missing tap drill hole.

· Ensure tap drill hole is present. Common problem in multiple spindle applications on transfer lines.

■

Chips packing in flutes.

· Use tap with different flute

Cutting speed too high or low.

· Use a set of taps. · Select proper cutting speed. · Improve coolant/lubrication to

geometry/angle. ■

assist the effects of the tap speed. ■


· Use a new tool. · Use surface treated taps. · Improve coolant/lubrication. · Grind away chipped and

■

Overload of the chamfer teeth.

· Use longer chamfer. · Increase number of tap flutes to

■


· Use tap holders with

damaged teeth.

replace tap.

provide more chamfered teeth. axial/parallel floating.

· Check clamping of part for

· Review markings on tap and determine if it is suitable for class of fit required. · If in doubt, contact an EMUGE Representative.

Possible Remedy

Improper selection of tap for material and threading application.

· Tap is dull - recondition or during tapping operation (this caused the tap to cut out of lead) · Use tap holders with length compensation.

Tap selected too small for class of thread fit required.

Possible Cause ■

· Use suitable tap for the hole

· Avoid too much axial force

■

Problem: Torn and rough threads

· Limit the number of regrinds a

style and material being tapped. · Reference the EMUGE Tap Finder for proper selection.

frequently.

· Anneal part before tapping.

Possible Remedy tap has.

· Change or regrind tap drill more · Check proper drilling speed and

■

· Use a new tap. · Grind tap again. · Use a new tap.

grinding wheel.

· Use coolant while grinding.

treatment for material being tapped.

coolant/lubrication for material being tapped. · Use adequate amounts of coolant lubrication.

Problem: Tapping undersized threads (go gage won’t enter/binds up part way into hole)

tap feed.

EMUGE Taps are very free cutting and will easily cut oversize threads if overfed or pushed. For the best results, we recommend the use of an EMUGE Quick-Change Tap Holder with built-in tension, compression and overload clutch features. Always utilize your holder’s tension feature by programming spindle feed to 95-98% of the calculated feed rate.

All reasons stated in torn and rough threads.

brush.

listed in EMUGE catalog. Note that cutting and roll form taps use different size tap drills for the same size thread. · If in doubt, contact an EMUGE Representative.

Possible Remedy

■

geometry/angle. · Use set of taps.

· Remove burr with soft wire or fiber brush.

■

damaged teeth.

· Use tap with different flute geometry/angle. · Possibly use set of taps.

style and material being tapped. Reference the EMUGE Tap Finder for proper selection.

assist the effects of tap speed.

damaged teeth. ■

Possible Cause

Possible Remedy

Improper selection of tap for material and thread application.

■

style and material being tapped. Reference the EMUGE Tap Finder for proper selection.

· Reduce cutting speed. · Improve coolant/lubrication. · Use a new tool. · Use surface treated taps. · Improve coolant/lubrication. · Grind away chipped and

Problem: Tap life too low

correct alignment. ■

■

Tap hitting the bottom of hole.

· Use tap holder with length

Tapping hard or high tensile materials.

· Check selection of tap, carbide

compensation and torque overload system. tap may be more suitable then high speed steel taps.

Call an EMUGE Representative at 800 323 3013 if you need assistance.

171

Tech Info

Problem: Tapping oversized threads (no-go gage too loose)

172

Tech Info

Tap Holder Technology · Type KSN Program

KSN

KSN

173

Tap Holder Technology · Type KSN

Application Range The tap holders of type KSN are preferably designed for application in CNC machining centers, CNC turning machines and other machine tools. Owing to their design the tap holders type KSN/Softsynchro are mainly used on CNC machines with synchronous spindle. Description Owing to the various requirements a tap holder is to fulfill, the series KSN is divided up in the 5 following types: Type KSN

For conventional thread cutting, additionally marked by a yellow ring on the shell.

Type KSN/IKZZ/MMS

for thread cutting operations with minimum quantity lubrication (MMS) up to 10 bar (140 psi), marked with a green ring on the handling sleeve. The most important advantages of MMS are: - environment-friendly lubrication - high cutting values can be realised (comparable to wet working) - reduction of machining costs, due to being able to do without filters and without waste disposal

Type KSN/HD

For thread cutting operations with internal coolant supply up to 700 psi, additionally marked with a red ring on the shell.

Type KSN/Synchro

For thread cutting on machines with synchronous control system, with tap adaption by steel collets.

Type KSN/Softsynchro

By installing a minimal length compensation on compression and on tension, arising minimal pitch differences between synchronous spindle and tap – which would lead to high thread flank friction forces – are compensated. An eventual increase of the axial force during the thread cutting cycle is reduced to a minimum. The resulting advantages are the following: - No miscutting of the threads - Optimized tool life of the tap - Suited for internal coolant supply

KSN

Specifications Owing to the modern production methods in the range of thread cutting, the types KSN and KSN/HD are equipped with the following specifications: - Small, compact overhang - Length compensation on compression - Increased length compensation on tension - Tension release - Pressure point mechanism - Change of the quick-change adapter: possible by a length compensation on tension and on compression (KSN). For KSN/HD by lifting the shell in compression direction. - High-quality surface protection against corrosion (KSN/HD) Quick-Change Adapters (for types KSN and KSN/HD). For adapting taps or dies, the following quick-change adapters are available: Type EM... Type EM...-U Type EM...-Z Type EM...-R

= Normal version, without overload clutch = With overload clutch = With steel collet adaption = Reduction adaption for all EM types (Adapters see pages 278-287)

Collet Adaption For adapting taps/drills, the following collets are available on the KSN/Synchro-version, the KSN/Softsynchro-version and the quick-change adapter EM-Z: Type ER Type ER/GB Type ET-1-PCM Collets see page 296-300. 174

= Standard collets acc. to DIN 6499 = Collets with square drive = Collets with length compensation in tension direction

Tap Holder Technology · Type KSN

Symbols for Features Internal Coolant Supply On machine tools where the spindles are equipped with internal coolant/oil supply, the thread cutting cycle is especially efficient if the coolant/oil comes out through an axial borehole in the tap or along the tap flutes. Advantages: - Optimal lubrication - Improvement of the thread quality - Washing the chips out of the core hole.

Length Compensation on Compression and Tension Pitch differences between spindle feed and tap pitch are compensated by this length compensation. For the tapping attachments, the length compensation on tension overcomes overrun during the reversing from right- to left-hand rotation.

Pressure Point Mechanism The pressure point mechanism assures that the tap cuts the thread immediately at influence of the allowed axial force. Only when the real axial force exceeds the normal allowed cutting force, the pressure point mechanism activates the movement of the length compensation.

Coolant Pressure

KSN

To ensure a troublefree function of the length compensation, the according coolant pressures should not exceed the recommended limits.

Front Release The front release protects the tap holder, the applied quick-change adapter and the tap as well as the workpiece against damages caused by strong axial tensile loads. These loads may arise when the length compensation movement is exceeded, e. g. because the machine spindle lags longer in the reversing point of the thread cutting cycle or the rapid feed moves backwards before the tap has come out of the workpiece completely. In these situations, the quick-change adapter disengages from the tap holder automatically and avoids expensive damages.

Tap Adaption by Quick-change Adapters The adaption of the tap takes place via quick-change adapters, type EM.

Tool Adaption by Collets The adaption of the tap or of the twist drill takes place via steel collets, type ER (GB) or ET-1-PCM.

Surface Protection Concerning the KSN/HD version all steel parts are covered with a high-quality corrosion-resisting surface protection, or made of rust-proof materials.

175

Tap Holder Technology · Type KSN Morse Taper Shank Quick-change tap holder with morse taper shank according to DIN 228 B (ANSI B5.10) and front release mechanism for safety.

Compression C

T Tension

KSN

L2

L1

Adapter Size Type EM

D

D1

L1

inch L2

00

1.0236

0.5118

1.7126 1.7717

2.4409 2.9528

0.7480

1.8504

2.9528 3.7008

0.1969

2.0866

1.2205

2.7953 2.8346 2.8543

3.7008 4.6260 5.8858

04

3.0709

1.8898

4.1339 4.1535

05

3.7795

2.3622

4.5866 4.6654

Type

Shank Size

EDP Number

Tap Range

KSN 0

MT 1 MT 2

F3300101 F3300102

M1-M10 No.0-1/4"

KSN 1

MT 2 MT 3

F3301102 F3301103

M3-M14 No.0-9/16"

01

1.4173

KSN 3

MT 3 MT 4 MT 5

F3303103 F3303104 F3303105

M4.5-M24 1/4"-7/8"

03

KSN 4

MT 4 MT 5

F3304104 F3304105

5/8"-1 3/8"

KSN 5

MT 5 MT 6

F3305105 F3305106

7/8"-1 7/8"

M14-M36 M22-M48

ØD

ZA Front release

Ø D1

Features

C

T

ZA

Weight (lbs)

0.1969

0.2953

0.0669

0.22 0.44

★

0.3150

0.0827

0.66 1.10

● ●

0.3346

0.5906

0.1102

1.76 2.64 3.96

● ● ●

4.6260 5.8858

0.5906

0.9252

0.1614

5.06 6.82

● ●

5.8858 8.2677

0.6496

0.9843

0.2244

9.68 15.62

★

●

●

Upon request we can also supply with threaded shank according to DIN 228 A.

176

Ordering example: F3300101, KSN0 - MT1 DIN228B

Tap Holder Technology · Type KSN Trapezoidal Shank

Compression C

Quick-change tap holder with cylindrical shank according to DIN 6327 and front release mechanism for safety.

T Tension

Features

Type

●

L1

Shank Size D2

EDP Number

Tap Range


D

D1

L1

KSN 0

Tr 16 x 1.5 Tr 20 x 2

F3300213 F3300214

M1-M10

00

26

13

50

KSN 1

Tr 16 x 1.5 Tr 20 x 2 Tr 28 x 2 Tr 36 x 2

F3301213 F3301214 F3301216 F3301218

M3-M14

01

36

19

KSN 3

Tr 20 x 2 Tr 28 x 2 Tr 36 x 2

F3303214 F3303216 F3303218

M4.5-M24

03

53

KSN 4

Tr 28 x 2 Tr 36 x 2 Tr 48 x 2

F3304216 F3304218 F3304219

M14-M36

04

KSN 5

Tr 36 x 2 Tr 48 x 2

F3305218 F3305219

M22-M48

05

In stock


mm L2

C

T

ZA

Weight (lbs)

73 76

5.0

7.5

1.7

0.66 0.88

★ ★

52 52 52 54

73 76 83 104

5.0

8.0

2.1

0.66 1.10 1.54 2.64

★ ★ ★ ★

31

76 76 78

76 83 104

8.5

15.0

2.8

1.76 2.20 3.30

★ ★ ★

78

48

109 111 115

83 104 126

15.0

23.5

4.1

4.84 5.94 7.92

★ ★ ★

90

60

122 126

104 126

16.5

25.0

5.7

8.80 10.78

★ ★

177

KSN

L2

ØD

Ø D1

Ø D2

ZA Front release

Tap Holder Technology · Type KSN ACME Shank Features

Quick-change tap holder with cylindrical shank according to ANSI B5.11 and front release mechanism for safety.

Compression C

T Tension

L2

KSN

Type

Shank Size D2 ACME

EDP Number

Tap Range

ØD

Ø D1

Ø D2

ZA Front release

L1


D

D1

L1

inch L2

C

T

ZA

Weight (lbs)

KSN 1

5/8" 3/4" 1 1/16"

x 16 x 12 x 12

F3301M33 F3301M34 F3301M37

M3-M14 No.0-9/16"

01

1.4173

0.7480

2.0748 2.1378 2.1378

2.5000 2.4370 3.0630

0.1969

0.3150

0.0827

0.66 1.10 1.54

★ ★ ★

KSN 3

1 1/16" x 12 1 3/8" x 12

F3303M37 F3303M39

M4.5-M24 1/4"-7/8"

03

2.0866

1.2205

3.0827

3.0630 4.0630

0.3346

0.5906

0.1102

2.20 3.08

★ ★

KSN 4

1 3/8" x 12 1 7/8" x 12

F3304M39 F3304M41

5/8"-1 3/8"

04

3.0709

1.8898

4.3819 4.5669

4.0630 4.8740

0.5906

0.9252

0.1614

5.72 7.70

★ ★

M14-M36

Further shanks and sizes upon request.

178

Ordering example: F3301M33, KSN1 - 5/8x16 ANSI B5.11

Tap Holder Technology · Type KSN SK Shank

Compression C

Quick-change tap holder with taper shank according to DIN 2080, NMTB, (for metric drawbolt) and front release mechanism for safety.

T Tension

ØD

G

Ø D1

ZA Front release

Features

L1

1)

D

D1

L1

inch G

M3-M14 No.0-9/16"

01

1.4173

0.7480

2.8740 2.3858 2.1654

M4.5-M24 1/4"-7/8"

03

2.0866

1.2205

04

3.0709

05

3.7795

Shank Size

EDP Number

Tap Range

KSN 1

SK 30 1) SK 40 1) SK 50 1)

F3301540 F3301541 F3301543

KSN 3

SK 30 SK 40 1) SK 50 1)

F3303540 F3303541 F3303543

KSN 4

SK 40 SK 50 1)

F3304541 F3304543

5/8"-1 3/8"

KSN 5

SK 40 SK 50

F3305541 F3305543

7/8"-1 7/8"

M14-M36 M22-M48

C

T

ZA

Weight (lbs)

M12 M16 M24

0.1969

0.3150

0.0827

1.32 2.20 5.94

★ ★ ★

3.8189 3.3307 3.1102

M12 M16 M24

0.3346

0.5906

0.1102

2.64 3.08 7.04

★ ★ ★

1.8898

5.6299 5.5118

M16 M24

0.5906

0.9252

0.1614

6.82 10.56

★ ★

2.3622

6.1811 5.6693

M16 M24

0.6496

0.9843

0.2244

9.90 14.74

★ ★

Adaption by DIN 1835 B.

Note: SK 40 and SK 50 shanks are equipped with a ring groove for MAHO and Deckel.


179

KSN


Type

Tap Holder Technology · Type KSN SK Shank Quick-change tap holder with taper shank according to ANSI B5.18 (for UNC drawbolt) and front release mechanism for safety.

Compression C

T Tension

ØD

Ø D1

ZA Front release

G

Features

KSN

L1

1)

Type

Shank Size

EDP Number

Tap Range

KSN 1

SK 40 1) SK 50 1)

F3301541.16 F3301543.16

KSN 3

SK 40 1) SK 50 1)

KSN 4 KSN 5

inch G


D

D1

L1

M3-M14 No.0-9/16"

01

1.4173

0.7480

2.3858 2.1654

5/8"-11

F3303541.16 F3303543.16

M4.5-M24 1/4"-7/8"

03

2.0866

1.2205

3.3307 3.1102

5/8"-11

SK 40 SK 50 1)

F3304541.16 F3304543.16

04

3.0709

1.8898

5.6299 5.5118

5/8"-11

5/8"-1 3/8"

SK 40 SK 50

F3305541.16 F3305543.16

05

3.7795

2.3622

6.1811 5.6693

5/8"-11

7/8"-1 7/8"

M14-M36 M22-M48

1"-8 1"-8 1"-8 1"-8

C

T

ZA

Weight (lbs)

0.1969

0.3150

0.0827

2.20 5.94

★ ★

0.3346

0.5906

0.1102

3.08 7.04

★ ★

0.5906

0.9252

0.1614

6.82 10.56

★ ★

0.6496

0.9843

0.2244

9.90 14.74

★ ★


Note: SK 40 and SK 50 shanks are equipped with a ring groove for MAHO and Deckel.

180

Ordering example: F3301541.16, KSN1 - SK40 ANSI B5.18

Tap Holder Technology · Type KSN VDI Shank

Compression C

Quick-change tap holder with cylindrical shank according to DIN 69880 (VDI 3425) and front release mechanism for safety.

T Tension

Features

L2

ØD

Ø D1

Ø D3

Ø D2

ZA Front release

L1

with boring for data chip according to DIN 69873 inch Shank Size D2 (mm)

EDP Number

Tap Range

KSN 1

20 30 40 50

F3301430 F3301431 F3301432 F3301433

M3-M14 No.0-9/16"

KSN 3

30 40 50

F3303431 F3303432 F3303433

M4.5-M24 1/4"-7/8"

KSN 4

40 50 60

F3304432 F3304433 F3304434

KSN 5

50 60

F3305433 F3305434


M14-M36 5/8"-1 3/8"

M22-M48 7/8"-1 7/8"


D

D1

D3

L1

L2

C

T

ZA

Weight (lbs)

01

1.9685 1.5748 2.6772 2.1654 2.2441 0.1969 0.3150 0.0827 1.4173 0.7480 3.2677 2.4803 3.8583 3.0709

1.32 1.98 3.08 4.84

★ ★ ★ ★

03

2.6772 2.1654 2.0866 1.2205 3.2677 3.4646 2.4803 0.3346 0.5906 0.1102 3.8583 3.0709

3.08 4.18 5.94

★ ★ ★

04

3.2677 2.4803 3.0709 1.8898 3.8583 4.8425 3.0709 0.5906 0.9252 0.1614 4.8425 3.7008

8.36 8.80 11.88

★ ★ ★

05

3.7795 2.3622

3.0709 3.8583 5.5118 0.6496 0.9843 0.2244 3.7008 4.8425

10.34 11.88

★ ★

181

KSN

Type

Tap Holder Technology · Type KSN Cylindrical Shank Features

Quick-change tap holder with cylindrical shank according to DIN 1835 B+E and front release mechanism for safety.

Compression C

T Tension

KSN

L2

ØD

Ø D1

Ø D2

ZA Front release

L1

Type

Shank Size D2 (mm)

EDP Number

Tap Range


D

D1

L1

mm L2

C

T

ZA

Weight (lbs)

KSN 0

16

F3300G24

M1-M10

00

26

13

38

48

5.0

7.5

1.7

0.44

★

KSN 1

16 20 25

F3301G24 F3301G25 F3301G26

M3-M14

01

36

19

39

49 51 57

5.0

8.0

2.1

0.66 0.88 1.10

★ ★ ★

KSN 3

25 32

F3303G26 F3303G27

M4.5-M24

03

53

31

63

57 61

8.5

15.0

2.8

2.20 2.64

★ ★

KSN 4

32

F3304G27

M14-M36

04

78

48

124

61

15.0

23.5

4.1

5.72

★

KSN 5

40

F3305G28

M22-M48

05

96

60

135.5

71

16.5

25.0

5.7

10.34

★

For information on adapter shanks available for this holder please refer to page 294. Adapter shanks according to: DIN 2080 DIN 69871 AD DIN 69871 B ANSI-B5.50 metric ANSI-B5.50 UNC JIS B 6339 (MAS-BT) and DIN 69893 A

182

Ordering example: F3300G24, KSN0 - 16 DIN1835B+E

Tap Holder Technology · Type KSN Weldon Shank

Compression C

Quick-change tap holder with cylindrical shank according to ANSI B94.19 Weldon and front release mechanism for safety.

T Tension

Features

Type

●

L1


D

D1

L1

inch L2

C

T

ZA

M3-M14 No.0-9/16"

01

1.4173

0.7480

1.5354

2.2835

0.1969

0.3150

0.0827

1.10 1.54

● ●

M4.5-M24 1/4"-7/8"

03

2.0866

1.2205

2.4803

2.2835 2.6890

0.3346

0.5906

0.1102

2.42 2.86

● ●

04

3.0709

1.8898

4.8819

2.6890

0.5906

0.9252

0.1614

5.50

●

05

3.7795

2.3622

5.3346

2.6890

0.6496

0.9843

0.2244

10.12

●

Shank Size D2

EDP Number

Tap Range

KSN 1

1" 1 1/4"

F3301H36 F3301H38

KSN 3

1 1/4" 1 1/2"

F3303H38 F3303H40

KSN 4

1 1/2"

F3304H40

KSN 5

1 1/2"

F3305H40

In stock


M14-M36 5/8"-1 3/8"

M22-M48 7/8"-1 7/8"

Weight (lbs)

183

KSN

L2

ØD

Ø D1

Ø D2

ZA Front release

Tap Holder Technology · Type KSN HSK Shank Features

Quick-change tap holder with hollow taper shank according to DIN 69893 (Form A) and front release mechanism for safety.

Compression C

T Tension

L2

ØD

Ø D1

G

Ø D2

ZA Front release

L1

inch Shank Size D2

EDP Number

KSN 1

HSK 32A HSK 40A HSK 50A HSK 63A HSK 80A HSK 100A

F3301C01.30 F3301C02.30 F3301C03.30 F3301C04.30 F3301C05.30 F3301C06.30

M3-M14 No.0-9/16"

KSN 3

HSK 40A HSK 50A HSK 63A HSK 80A HSK 100A

F3303C02.30 F3303C03.30 F3303C04.30 F3303C05.30 F3303C06.30

M4.5-M24 1/4"-7/8"

KSN 4

HSK 63A HSK 80A HSK 100A

F3304C04.30 F3304C05.30 F3304C06.30

KSN 5

HSK 80A HSK 100A

F3305C05.30 F3305C06.30

KSN

Type

Tap Range

M14-M36 5/8"-1 3/8"

M22-M48 7/8"-1 7/8"


D

D1

L1

L2

G

C

T

ZA

Weight (lbs)

01

2.7953 2.8740 3.0315 1.4173 0.7480 3.1102 3.2874 3.3661

0.6299 0.7874 0.9843 1.2598 1.5748 1.9685

M10x1 M12x1 M16x1 0.1969 0.3150 0.0827 M18x1 M20x1.5 M24x1.5

1.10 1.32 1.98 2.64 4.40 5.06

★ ★ ★ ★ ★ ★

03

4.2126 4.3701 2.0866 1.2205 4.4488 4.6260 4.7047

0.7874 0.9843 1.2598 1.5748 1.9685

M12x1 M16x1 M18x1 0.3346 0.5906 0.1102 M20x1.5 M24x1.5

3.08 3.74 4.62 6.38 8.80

★ ★ ★ ★ ★

04

6.4567 1.2598 M18x1 3.0709 1.8898 6.6339 1.5748 M20x1.5 0.5906 0.9252 0.1614 6.7126 1.9685 M24x1.5

10.56 12.32 14.96

★ ★ ★

05

3.7795 2.3622

7.9921 1.5748 M20x1.5 0.6496 0.9843 0.2244 8.0709 1.9685 M24x1.5

19.80 22.88

★ ★

Coolant tubes and wrenches see page 295.

184

Ordering example: F3301C01.30, KSN1 - HSK32 DIN69893A

Tap Holder Technology · Type KSN HSK Shank

Compression C

Quick-change tap holder with hollow taper shank according to DIN 69893 (Form C) and front release mechanism for safety.

T Tension

Features

Type

Shank Size D2

EDP Number

KSN 1

HSK HSK HSK HSK HSK

32C 40C 50C 63C 80C

F3301K01.30 F3301K02.30 F3301K03.30 F3301K04.30 F3301K05.30

KSN 3

HSK 40C HSK 50C HSK 63C HSK 80C HSK 100C

F3303K02.30 F3303K03.30 F3303K04.30 F3303K05.30 F3303K06.30

KSN 4

HSK 63C HSK 80C HSK 100C

F3304K04.30 F3304K05.30 F3304K06.30

KSN 5

HSK 80C HSK 100C

F3305K05.30 F3305K06.30


L1

Tap Range

M3-M14 No.0-9/16"

M4.5-M24 1/4"-7/8"

M14-M36 5/8"-1 3/8"

M22-M48 7/8"-1 7/8"


01

D

1.4173

D1

L1

inch L2

0.7480

2.5591 2.5591 2.6378 2.6378 2.7559

0.6299 0.7874 0.9843 1.2598 1.5748 0.7874 0.9843 1.2598 1.5748 1.9685

0.3346

C

0.1969

T

ZA

Weight (lbs)

0.0827

1.10 1.32 1.98 2.64 4.40

★ ★ ★ ★ ★

0.5906

0.1102

3.08 3.74 4.62 6.38 8.80

★ ★ ★ ★ ★

0.3150

03

2.0866

1.2205

4.2126 4.3701 4.4488 4.6260 4.7047

04

3.0709

1.8898

5.9843 6.1024 6.1024

1.2598 1.5748 1.9685

0.5906

0.9252

0.1614

10.56 12.32 14.96

★ ★ ★

05

3.7795

2.3622

7.9921 8.0709

1.5748 1.9685

0.6496

0.9843

0.2244

19.80 22.88

★ ★

185

KSN

L2

ØD

Ø D2

Ø D1

ZA Front release

Tap Holder Technology · Type KSN SK Shank Features

Quick-change tap holder with taper shank according to DIN 69871 A and front release mechanism for safety.

Compression C

T Tension

L2

ØD

G

Ø D1

ZA Front release

L1

with boring for data chip according to DIN 69873

KSN

mm Type

Shank Size

EDP Number

Tap Range


D

D1

G

L1

L2

C

T

ZA

KSN 1

SK 40 SK 50

F3301651 F3301653

M3-M14

01

36

19

M16 M24

60

68.40 101.75

5.0

8.0

2.1

1.76 6.16

★ ★

KSN 3

SK 40 SK 50

F3303651 F3303653

M4.5-M24

03

53

31

M16 M24

98 84

68.40 101.75

8.5

15.0

2.8

3.96 7.26

★ ★

KSN 4

SK 40 SK 50

F3304651 F3304653

M14-M36

04

78

48

M16 M24

150 139

68.40 101.75

15.0

23.5

4.1

7.48 11.66

★ ★

KSN 5

SK 40 SK 50

F3305651 F3305653

M22-M48

05

96

60

M16 M24

166 153

68.40 101.75

16.5

25.0

5.7

9.90 14.30

★ ★

186

Weight (lbs)

Ordering example: F3301651, KSN1 - SK40 DIN69871A

Tap Holder Technology · Type KSN SK Shank

Compression C

T Tension

L2

Features

ØD

G

Ø D1

ZA Front release

Quick-change tap holder with taper shank according to ANSI B5.50, metric drawbolt thread and front release mechanism for safety.

L1

mm

1)

Shank Size

EDP Number

Tap Range


D

D1

G

L1

L2

C

T

ZA

Weight (lbs)

KSN 1

SK 40 1) SK 50 1)

F3301781 F3301783

M3-M14

01

36

19

M16 M24

74

68.25 101.60

5

8

2.1

2.64 7.26

★ ★

KSN 3

SK 40 1) SK 50 1)

F3303781 F3303783

M4.5-M24

03

53

31

M16 M24

98

68.25 101.60

8.5

15

2.8

3.52 8.14

★ ★

KSN 4

SK 40 SK 50 1)

F3304781 F3304783

M14-M36

04

78

48

M16 M24

147 159

68.25 101.60

15

23.5

4.1

6.82 12.10

★ ★

KSN 5

SK 40 SK 50

F3305781 F3305783

M22-M48

05

96

60

M16 M24

160

68.25 101.60

16.5

25

5.7

11.00 15.40

★ ★



187

KSN

Type

Tap Holder Technology · Type KSN CAT Shank Quick-change tap holder with taper shank according to ANSI B5.50, UNC drawbolt thread (CAT) and front release mechanism for safety.

Compression C

T Tension

L2

ØD

Ø D1

ZA Front release

G

Features

L1

KSN

inch

1)

Type

Shank Size

EDP Number

Tap Range

KSN 1

CAT 40 1) CAT 50 1)

F3301781.16 F3301783.16

M3-M14 No.0-9/16"

01

1.4173 0.7480

KSN 3

CAT 40 1) CAT 50 1)

F3303781.16 F3303783.16

M4.5-M24 1/4"-7/8"

03

2.0866 1.2205

KSN 4

CAT 40 CAT 50 1)

F3304781.16 F3304783.16

5/8"-1 3/8"

04

3.0709 1.8898

KSN 5

CAT 40 CAT 50

F3305781.16 F3305783.16

7/8"-1 7/8"

05

3.7795 2.3622

M14-M36 M22-M48


D

D1

G 5/8"-11

1"-8 5/8"-11

1"-8 5/8"-11

1"-8 5/8"-11

1"-8

L1

L2

C

T

ZA

Weight (lbs)

2.9134

2.6870 0.1969 0.3150 0.0827 4.0000

2.64 7.26

● ●

3.8583

2.6870 0.3346 0.5906 0.1102 4.0000

3.52 8.14

● ●

5.7874 2.6870 0.5906 0.9252 0.1614 6.2598 4.0000

6.82 12.10

● ●

2.6870 0.6496 0.9843 0.2244 4.0000

11.00 15.40

● ●

6.2992


188

Ordering example: F3301781.16, KSN1 - CAT40 ANSI B5.50

Tap Holder Technology · Type KSN BT Shank

G

L2

Features

ØD

T

Ø D1

Compression C

Quick-change tap holder with taper shank according to JIS B 6339 (MAS BT) Tension and front release mechanism ZA Front release for safety.

L1

inch Shank Size

EDP Number

Tap Range

KSN 1

BT 40 1) BT 50 1)

F3301891 F3301893

M3-M14 No.0-9/16"

01

1.4173 0.7480

M16 M24

2.9134 2.5748 0.1969 0.3150 0.0827 3.2677 4.0079

2.86 8.36

★ ★

KSN 3

BT 40 1) BT 50 1)

F3303891 F3303893

M4.5-M24 1/4"-7/8"

03

2.0866 1.2205

M16 M24

3.8583 2.5748 0.3346 0.5906 0.1102 4.2126 4.0079

3.96 9.24

★ ★

KSN 4

BT 40 BT 50 1)

F3304891 F3304893

5/8"-1 3/8"

04

3.0709 1.8898

M16 M24

6.4567 2.5748 0.5906 0.9252 0.1614 6.6142 4.0079

7.92 12.76

★ ★

KSN 5

BT 40 BT 50

F3305891 F3305893

7/8"-1 7/8"

05

3.7795 2.3622

M16 M24

6.5945 2.5748 0.6496 0.9843 0.2244 6.5157 4.0079

11.44 15.62

★ ★

1)


●

In stock


M14-M36 M22-M48


D

D1

G

L1

L2

C

T

ZA

Weight (lbs)

189

KSN

Type

Tap Holder Technology · Type KSN ABS Shank Features

Quick-change tap holder with ABS-clutch (System KOMET) and front release mechanism for safety.

Compression C

T Tension

L2

KSN

Type

L1

Shank Size D2

EDP Number

Tap Range

KSN 1

ABS 32 ABS 40 ABS 50 ABS 63

F3301L01 F3301L02 F3301L03 F3301L04

M3-M14 No.0-9/16"

01

1.4173

0.7480

KSN 3

ABS 50 ABS 63

F3303L03 F3303L04

M4.5-M24 1/4"-7/8"

03

2.0866

KSN 4

ABS 63

F3304L04

04

3.0709

M14-M36 5/8"-1 3/8"


ØD

Ø D2

Ø D1

ZA Front release

D

D1

L1

inch L2

C

T

ZA

Weight (lbs)

0.0827

1.10 1.32 1.98 2.42

★ ★ ★ ★

0.5906

0.1102

2.86 3.52

★ ★

0.9252

0.1614

6.82

★

2.8346

0.9055 1.0236 1.2205 1.4961

0.1969

0.3150

1.2205

4.0157

1.2205 1.4961

0.3346

1.8898

6.1024

1.4961

0.5906


190


Ordering example: F3301L01, KSN1 - ABS32 KOMET

Tap Holder Technology · Type KSN/IKZZ/MMS

KSN

KSN/IKZZ/MMS

191

Tap Holder Technology · Type KSN/IKZZ/MMS Trapezoidal Shank Features

Quick-change tap holder with cylindrical shank according to DIN 6327, internal coolant supply and front release mechanism for safety.

T Tension

L2

KSN

Type

L1


D

D1

L1

inch L2

M6-M14 No.10-9/16"

01

1.4173

0.7480

3.0315 3.0709 3.1496

M6-M24 No.10-7/8"

03

2.0866

1.2205

4.4488 4.5276

Shank Size D2

EDP Number

Tap Range

KSN 1/ IKZZ/MMS

Tr 20 x 2 Tr 28 x 2 Tr 36 x 2

F3181214.1 F3181216.1 F3181218.1

KSN 3/ IKZZ/MMS

Tr 28 x 2 Tr 36 x 2

F3183216.1 F3183218.1

ØD

Ø D2

Ø D1

ZA Front release

C

T

ZA

Weight (lbs)

2.7953 3.0315 3.8583

0.0197

0.3150

0.0827

1.32 1.54 2.86

★ ★ ★

3.0315 3.8583

0.0197

0.5906

0.1102

2.42 3.52

★ ★


192

Ordering example: F3181214.1, KSN1/IKZZ/MMS - Tr20x2 DIN6327

Tap Holder Technology · Type KSN/IKZZ/MMS ACME Shank Quick-change tap holder with cylindrical shank according to ANSI B5.11, internal coolant supply and front release mechanism for safety.

T Tension

Features

Type KSN 1/ IKZZ/MMS KSN 3/ IKZZ/MMS

Shank Size D2

L1


D

D1

L1

inch L2

M6-M14 No.10-9/16"

01

1.4173

0.7480

3.1024 3.1024 3.1024

M6-M24 No.10-7/8"

03

2.0866

1.2205

4.4803 4.4803

EDP Number

Tap Range

x 16 x 12 x 12

F3181M33.1 F3181M34.1 F3181M37.1

1 1/16" x 12 1 3/8" x 12

F3183M37.1 F3183M39.1

1

5/8" 3/4" 1/16"

C

T

ZA

Weight (lbs)

2.2520 2.2520 2.8819

0.0197

0.3150

0.0827

0.88 1.32 1.54

★ ★ ★

2.8819 3.8858

0.0197

0.5906

0.1102

2.2 3.3

★ ★



193

KSN

L2

ØD

Ø D2

Ø D1

ZA Front release

Tap Holder Technology · Type KSN/IKZZ/MMS Cylindrical Shank Features

Quick-change tap holder with cylindrical shank according to DIN 1835 B+E, internal coolant supply and front release mechanism for safety.

T Tension

L2

KSN

Type

ØD

Ø D1

Ø D2

ZA Front release

L1


D

D1

L1

inch L2

C

T

ZA

Weight (lbs)

M6-M14 No.10-9/16"

01

1.4173

0.7480

2.3622

2.2441

0.0197

0.3150

0.0827

1.1

★

M6-M24 No.10-7/8"

03

2.0866

1.2205

3.7402

2.2441

0.0197

0.5906

0.1102

2.2

★

Shank Size D2 (mm)

EDP Number

Tap Range

KSN 1/ IKZZ/MMS

25

F3181G26.1

KSN 1/ IKZZ/MMS

25

F3183G26.1

Further shanks and sizes upon request. For information on adapter shanks available for this holder please refer to page 294. Adapter shanks according to: DIN 2080 DIN 69871 AD DIN 69871 B ANSI-B5.50 metric ANSI-B5.50 UNC JIS B 6339 (MAS-BT) and DIN 69893 A

194

Ordering example: F3181G26.1, KSN1/IKZZ/MMS - 25 DIN1835 B+E

Tap Holder Technology · Type KSN/IKZZ/MMS Weldon Shank Quick-change tap holder with cylindrical shank according to ANSI B94.19 Weldon, internal coolant supply and front release mechanism for safety.

T Tension

Features

L2

ØD

Ø D1

Ø D2

ZA Front release

L1


D

D1

L1

inch L2

C

T

ZA

M6-M14 No.10-9/16"

01

1.4173

0.7480

2.3622

2.2835

0.0197

0.3150

0.0827

1.32 1.76

★ ★

M6-M24 No.10-7/8"

03

2.0866

1.2205

3.7440

2.2835 2.6772

0.0197

0.5906

0.1102

2.86 3.30

★ ★

Shank Size D2 (mm)

EDP Number

Tap Range

KSN 1/ IKZZ/MMS

1" 1 1/4"

F3181H36.1 F3181H38.1

KSN 1/ IKZZ/MMS

1 1/4" 1 1/2"

F3183H38.1 F3183H40.1

Weight (lbs)

KSN

Type



195

Tap Holder Technology · Type KSN/IKZZ/MMS HSK Shank Features

Quick-change tap holder with hollow taper shank according to DIN 69893 (Form A), internal coolant supply and front release mechanism for safety.

T Tension

L2

ØD

Ø D1

G

Ø D2

ZA Front release

L1

inch Shank Size D2

EDP Number

KSN 1/ IKZZ/MMS


F3181C02.1 F3181C03.1 F3181C04.1 F3181C05.1 F3181C06.1

KSN 1/ IKZZ/MMS


F3183C02.1 F3183C03.1 F3183C04.1 F3183C05.1 F3183C06.1

KSN

Type

Tap Range

M6-M14 No.10-9/16"

M6-M24 No.10-7/8"


D

D1

L1

L2

G

C

T

ZA

Weight (lbs)

01

2.8740 3.0315 1.4173 0.7480 3.1102 3.2874 3.3661

0.7874 0.9843 1.2598 1.5748 1.9685

M12x1 M16x1 M18x1 0.0197 0.3150 0.0827 M20x1.5 M24x1.5

1.32 1.98 2.64 4.40 4.40

★ ★ ★ ★ ★

03

4.2126 4.3701 2.0866 1.2205 4.4488 4.6260 4.7047

0.7874 0.9843 1.2598 1.5748 1.9685

M12x1 M16x1 M18x1 0.0197 0.5906 0.1102 M20x1.5 M24x1.5

3.08 3.74 4.62 6.38 8.80

★ ★ ★ ★ ★


196


Ordering example: F3181C02.1, KSN1/IKZZ/MMS - HSK40A DIN69893A

Tap Holder Technology · Type KSN/IKZ/MMS + EM/IKZ/MMS

KSN

KSN/IKZ/MMS EM/IKZ/MMS

197

Tap Holder Technology · Type KSN/IKZ/MMS + EM/IKZ/MMS

Application Range Owing to their design the tap holders type KSN/IKZ/MMS are mainly used on CNC machines with synchronous control and minimum quantity lubrication (MMS). Description - Tap holder and quick-change adaptor designed for minimum quantity lubrication along the tap shank, for coolant pressure up to 10 bar. - The coolant-lubrication is conveyed accurately and obstruction-free through the center of the tap holder and the quick-change adaptor. The extended guide bush on the adaptor will guide the coolant-lubrication stream along the shank of the tap, directly to the cutting edges. - Minimum quantity lubrication up to 10 bar. - Length compensation on tension. - Minimum length compensation on compression. - Front release. - Cutting range: M3 - M14. - Non-polluting lubrication. - High cutting data as used in wet machining can be maintained. - Standard shank: hollow taper shank DIN 69893. - Tap holder size: 01.

KSN

Type KSN/IKZ/MMS

198

Ordering example: F3181C03.1.37, KSN1/IKZ/MMS - HSK50A DIN69893A

Tap Holder Technology · Type KSN/IKZ/MMS HSK Shank

Compression C


T Tension

Features

L2

ØD

Ø D1

G

Ø D2

ZA Front release

L1

inch

KSN 1/ IKZ/MMS

Shank Size D2

EDP Number

Tap Range

HSK 50A HSK 63A HSK 80A HSK 100A

F3181C03.1.37 F3181C04.1.37 F3181C05.1.37 F3181C06.1.37

M3-M14 No.0-9/16"

Adapter Size Type EM 01

D

D1

L1

3.0315 3.1102 1.4173 0.7480 3.2874 3.3661

L2 0.9843 1.2598 1.5748 1.9685

G

C

T

ZA

M12x1 M16x1 0.0197 0.3150 0.0827 M18x1 M20x1.5

Weight (lbs) 1.98 2.64 4.40 5.06

★ ★ ★ ★

KSN

Type

Note: • HSK-coolant tube is part of the delivery • Only suitable for minimum lubrication along the tap • Further shanks and sizes upon request


199

Tap Holder Technology · Type EM/IKZ/MMS Metric Quick-change adapter, standard type, without overload clutch system.

Ø D2

ØD

K2

Ø D1

Features

L3(+) L2 L5 L1

Type

EM 01 / IKZ / MMS

Tap Range

M3 - M12

KSN

●

Weight

(lbs)

0.154

Quick-Change Adapter Dimensions (mm)

ØD Ø D1 L3

30.0 19.0 6.5

For taps according to DIN D2 K2 DIN 371 DIN 374 DIN 376 M3 M4.5 - 5 3.5 2.7 M3.5 4.0 3.0 M4 M6 4.5 3.4 M8 6.0 4.9 M4.5 - 6 M7 M10 7.0 5.5 M8 8.0 6.2 M12 9.0 7.0 M10 10.0 8.0

EDP Number F4561102.5 F4561103.5 F4561104.5 F4561106.5 F4561107.5 F4561108.5 F4561109.5 F4561110.5

L1

L2

L5

42 20,5 33 38.5 17 29.5 45.5 24 36.5 50.5 29 43.5 50.5 29 43.5 54.5 33 48.5 64.5 43 59.5 59.5 38 55.5

Note: Only suitable for tap holders with minimum quantity lubrication type KSN1/IKZ/MMS

200

Ordering example: F4561102.5, EM 01/IKZ/MMS - 3.5 DIN

Tap Holder Technology · Type KSN/HD Program

KSN

KSN/HD

201

Tap Holder Technology · Type KSN/HD Trapezoidal Shank Quick-change tap holder with cylindrical shank according to DIN 6327, internal coolant supply and front release mechanism for safety.

Compression C

KSN

ØD

Ø D1 L2

L1

Shank Size D2

EDP Number

Tap Range


D

D1

L1

mm L2

KSN 1/HD

Tr 20 x 2 Tr 28 x 2

F3101214.1 F3101216.1

M3-M14

01

40

19

79 80

KSN 3/HD

Tr 28 x 2 Tr 36 x 2

F3103216.1 F3103218.1

M4.5-M24

03

56

31

116 118

Type

T Tension ZA Front release

Ø D2

Features

C

T

ZA

Weight (lbs)

71 77

5.0

7.5

2.5

1.76 2.20

★ ★

77 98

7.0

10.0

3.0

4.84 5.72

★ ★


202

Ordering example: F3101214.1, KSN1/HD - Tr20x2 DIN6327

Tap Holder Technology · Type KSN/HD ACME Shank

Compression C

T Tension

Type

L1

Shank Size D2 ACME

EDP Number

Tap Range


D

D1

L1

KSN 1/HD

3/4" x 12 1 1/16" x 12

F3101M34.1 F3101M37.1

M3-M14 No.0-9/16"

01

1.5748

0.7480

3.1890

KSN 3/HD

1 1/16" x 12 1 3/8" x 12

F3103M37.1 F3103M39.1

M4.5-M24 1/4"-7/8"

03

2.2047

1.2205

4.6062

inch L2

C

T

ZA

Weight (lbs)

2.2441 2.8740

0.1969

0.2953

0.0984

1.76 2.20

★ ★

2.8740 3.8780

0.2756

0.3937

0.1181

4.40 5.72

★ ★

KSN

L2

Features

ØD

Ø D2

Ø D1

ZA Front release

Quick-change tap holder with cylindrical shank according to ANSI B5.11, internal coolant supply and front release mechanism for safety.



203

Tap Holder Technology · Type KSN/HD VDI Shank Quick-change tap holder with cylindrical shank according to DIN 69880 (VDI 3425), internal coolant supply and front release mechanism for safety.

Compression C

T Tension

L2

ØD

Ø D3

Ø D1

ZA Front release

Ø D2

Features

L1

with boring for data chip according to DIN 69873 inch

KSN

Type

Shank Size D2 (mm)

EDP Number

Tap Range


D

D1

D3

L1

L2

C

T

ZA

Weight (lbs)

KSN 1/HD

30 40 50

F3101431.1 F3101432.1 F3101433.1

M3-M14 No.0-9/16"

01

2.1654 2.6772 1.5748 0.7480 3.2677 3.0315 2.4803 0.1969 0.2953 0.0984 3.0709 3.8583

2.42 3.52 5.28

★ ★ ★

KSN 3/HD

30 40 50

F3103431.1 F3103432.1 F3103433.1

M4.5-M24 1/4"-7/8"

03

2.1654 2.6772 2.2047 1.2205 3.2677 4.4488 2.4803 0.2756 0.3937 0.1181 3.0709 3.8583

3.52 4.62 6.38

★ ★ ★


204

Ordering example: F3101431.1, KSN1/HD - 30 DIN69880

Tap Holder Technology · Type KSN/HD Cylindrical Shank

Compression C

Quick-change tap holder with cylindrical shank according to DIN 1835 B+E, internal coolant supply and front release mechanism for safety.

T Tension

L1


D

D1

L1

inch L2

C

T

ZA

Weight (lbs)

M3-M14 No.0-9/16"

01

1.5748

0.7480

2.4409

2.2441

0.1969

0.2953

0.0984

1.32

★

M4.5-M24 1/4"-7/8"

03

2.2047

1.2205

3.8583

2.2441

0.2756

0.3937

0.1181

2.86

★

M14-M36 1 3/8"

04

3.1496

1.8898

5.7874

2.4016

0.5906

0.7874

0.1969

7.92

★

Type

Shank Size D2 (mm)

EDP Number

Tap Range

KSN 1/HD

25

F3101G26.1

KSN 3/HD

25

F3103G26.1

KSN 4/HD

32

F3104G27.1

5/8"-

Further shanks and sizes upon request. For information on adapter shanks available for this holder please refer to page 294. Adapter shanks according to: DIN 2080 DIN 69871 AD DIN 69871 B ANSI-B5.50 metric ANSI-B5.50 UNC JIS B 6339 (MAS-BT) and DIN 69893 A


205

KSN

L2

ØD

Ø D1

Ø D2

ZA Front release

Features

Tap Holder Technology · Type KSN/HD Weldon Shank Quick-change tap holder with cylindrical shank according to ANSI B94.19 Weldon, internal coolant supply and front release mechanism for safety.

Compression C

KSN

ØD

Ø D1 L2

Type

T Tension ZA Front release

Ø D2

Features

L1


D

D1

L1

inch L2

C

T

ZA

M3-M14 No.0-9/16"

01

1.5748

0.7480

2.4409

2.2835

0.1969

0.2953

0.0984

1.32 1.76

● ●

M4.5-M24 1/4"-7/8"

03

2.2047

1.2205

3.8583

2.2835 2.6890

0.2756

0.3937

0.1181

2.86 3.30

● ●

M14-M36 1 3/8"

04

3.1496

1.8898

5.7874

2.6772

0.5906

0.7874

0.1969

8.36

●

Shank Size D2

EDP Number

Tap Range

KSN 1/HD

1" 1 1/4"

F3101H36.1 F3101H38.1

KSN 3/HD

1 1/4" 1 1/2"

F3103H38.1 F3103H40.1

KSN 4/HD

1 1/2"

F3104H40.1

5/8"-

Weight (lbs)


206

Ordering example: F3101H36.1, KSN1/HD - 1" ANSI B94.19 Weldon

Tap Holder Technology · Type KSN/HD HSK Shank

Compression C


T Tension

L2

ØD

Ø D1

G

Ø D2

ZA Front release

Features

L1

inch Shank Size D2

EDP Number

Tap Range

KSN 1/HD


F3101C03.1.30 F3101C04.1.30 F3101C05.1.30 F3101C06.1.30

M3-M14 No.0-9/16"

KSN 3/HD


F3103C03.1.30 F3103C04.1.30 F3103C05.1.30 F3103C06.1.30

M4.5-M24 1/4"-7/8"


D

D1

L1

L2

G

C

T

ZA

Weight (lbs)

01

3.5827 3.6614 1.5748 0.7480 3.8189 3.8583

0.9843 1.2598 1.5748 1.9685

M16x1 M18x1 0.1969 0.2953 0.0984 M20x1.5 M24x1.5

2.20 2.86 4.62 5.28

★ ★ ★ ★

03

5.5118 5.1181 2.2047 1.2205 5.2362 5.3150

0.9843 1.2598 1.5748 1.9685

M16x1 M18x1 0.2756 0.3937 0.1181 M20x1.5 M24x1.5

3.96 4.84 6.60 7.26

★ ★ ★ ★

Further shanks and sizes upon request. Coolant tubes and wrenches see page 295.

●

In stock


207

KSN

Type

Tap Holder Technology · Type KSN/HD HSK Shank Quick-change tap holder with hollow taper shank according to DIN 69893 (Form C), internal coolant supply and front release mechanism for safety.

Compression C

T Tension

L2

KSN

Type

Shank Size D2

EDP Number

Tap Range

KSN 1/HD

HSK 50C HSK 63C HSK 80C HSK 100C

F3101K03.1.30 F3101K04.1.30 F3101K05.1.30 F3101K06.1.30

M3-M14 No.0-9/16"

KSN 3/HD

HSK 50C HSK 63C HSK 80C HSK 100C

F3103K03.1.30 F3103K04.1.30 F3103K05.1.30 F3103K06.1.30

M4.5-M24 1/4"-7/8"


03

ØD

Ø D1

ZA Front release

Ø D2

Features

L1

D

1.5748

2.2047

D1

L1

inch L2

0.7480

3.0709 3.0709 3.1890 3.2283

0.9843 1.2598 1.5748 1.9685

1.2205

4.6457 4.3307 4.4488 4.5276

0.9843 1.2598 1.5748 1.9685

C

0.1969

0.2756

T

0.2953

0.3937

ZA

Weight (lbs)

0.0984

1.98 2.64 4.40 5.06

★ ★ ★ ★

0.1181

3.74 4.62 6.38 6.82

★ ★ ★ ★


208

Ordering example: F3101K03.1, KSN1/HD - HSK50 DIN69893C

Tap Holder Technology · Type KSN/HD SK Shank

T

G

Ø D1

Form AD

L2

Form B

Features

ØD

Compression C

Quick-change tap holder with taper shank according Tension to DIN 69871 AD or B, ZA Front release internal coolant supply and front release mechanism for safety.

L1

with boring for data chip according to DIN 69873 mm Shank Size

EDP Number

KSN 1/HD

SK 40 1) SK 40 1) SK 50 1) SK 50 1)

AD B AD B

F3101651.1 F3101651.2 F3101653.1 F3101653.2

KSN 3/HD

SK 40 1) SK 40 1) SK 50 1) SK 50 1)

AD B AD B

F3103651.1 F3103651.2 F3103653.1 F3103653.2

Tap Range

M3-M14

M4.5-M24


03

D

40

56

D1

G

19

M16 M16 M24 M24

31

M16 M16 M24 M24

L1

L2

97

68.40 68.40 101.75 101.75

133

68.40 68.40 101.75 101.75

C

5.0

7.0

T

7.5

10.0

ZA

Weight (lbs)

2.5

1.76 1.76 6.16 6.16

★ ★ ★ ★

3.0

3.96 3.96 7.26 7.26

★ ★ ★ ★

Further shanks and sizes upon request. 1)



209

KSN

Type

Tap Holder Technology · Type KSN/HD ABS Shank Features

Quick-change tap holder with ABS-clutch (System KOMET), internal coolant supply and front release mechanism for safety.

Compression C

T Tension

KSN

L2

ØD

Ø D2

Ø D1

ZA Front release

L1


D

D1

L1

inch L2

C

T

ZA

Weight (lbs)

M3-M14 No.0-9/16"

01

1.5748

0.7480

2.7165

0.9055

0.1969

0.2953

0.0984

1.10

★

M4.5-M24 1/4"-7/8"

03

2.2047

1.2205

3.8583

1.2205

0.2756

0.3937

0.1181

3.08

★

Type

Shank Size D2

EDP Number

Tap Range

KSN 1/HD

ABS 32

F3101L01.1

KSN 3/HD

ABS 50

F3103L03.1


210


Ordering example: F3101L01.1, KSN1/HD - ABS32 KOMET

Tap Holder Technology · Type KSN/Synchro Program

KSN

KSN/Synchro

211

Tap Holder Technology · Type KSN/Synchro SK Shank Features

Collet holder with taper shank according to DIN 69871 AD or B with internal coolant supply.

G

+

ØD

Form AD

5

Form B L2

L1

with boring for data chip according to DIN 69873

KSN

mm Type

Shank Size

EDP Number

Tap Range

KSN 0/ Synchro

SK 40 AD SK 40 B SK 50 AD SK 50 B

F3130651.1 F3130651.2 F3130653.1 F3130653.2

KSN 1/ Synchro


F3131651.1.24 F3131651.2.24 F3131653.1.24 F3131653.2.24

KSN 3/ Synchro


F3133651.1.24 F3133651.2.24 F3133653.1.24 F3133653.2.24

M4-M20

4.5-16

KSN 4/ Synchro


F3134651.1.24 F3134651.2.24 F3134653.1.24 F3134653.2.24

M10-M30

7-20

M2-M8

M4-M12

Clamping Range

Collet Size

2.5-7

4.5-10

D

G

19

M16 M16 M24 M24

34

M16 M16 M24 M24

ER 32

ER 40

ER 11

ER 20

L1

L2

Weight (lbs)

58

68.40 68.40 101.75 101.75

1.54 1.54 5.28 5.28

★ ★ ★ ★

68

68.40 68.40 101.75 101.75

1.98 1.98 5.72 5.72

★ ★ ★ ★

50

M16 M16 M24 M24

76

68.40 68.40 101.75 101.75

2.42 2.42 6.38 6.38

★ ★ ★ ★

63

M16 M16 M24 M24

85

68.40 68.40 101.75 101.75

3.08 3.08 7.04 7.04

★ ★ ★ ★

Further shanks and sizes upon request. Collets need to be ordered separately. See pages 296-300. Collets Type ET-1-PCM are not suitable for internal coolant supply. Delivery includes the collet holder as well as the standard, clamping nut and the wrench.

212

Ordering example: F3130651.1, KSN0/Synchro - SK40 DIN69871AD

Tap Holder Technology · Type KSN/Synchro Cylindrical Shank Features

+

ØD

Ø D2

Collet holder with cylindrical shank according to DIN 1835 B+E with internal coolant supply.

5 L1

Shank Size D2 (mm)

EDP Number

Tap Range

Clamping Range

Collet Size

D

mm L1

L2

Weight (lbs)

KSN 1/ Synchro

25

F3131G26.1.24

M4-M12

4.5-10

ER 20

34

41

57

0.66

★

KSN 3/ Synchro

25

F3133G26.1.24

M4-M20

4.5-16

ER 32

50

55

57

1.10

★

KSN 4/ Synchro

25

F3134G26.1.24

M10-M30

7-20

ER 40

63

65

57

1.98

★

Type

Further shanks and sizes upon request. Collets need to be ordered separately. See pages 296-300. Collets Type ET-1-PCM are not suitable for internal coolant supply. Delivery includes the stnadard collet holder as well as the standard sealing clamping nut and wrench. For information on adapter shanks available for this holder please refer to page 294. Adapter shanks according to: DIN 2080 DIN 69871 AD DIN 69871 B ANSI-B5.50 metric ANSI-B5.50 UNC JIS B 6339 (MAS-BT) and DIN 69893 A


213

KSN

L2

Tap Holder Technology · Type KSN/Synchro Weldon Shank Collet holder with cylindrical shank according to ANSI B94.19 Weldon with internal coolant supply.

Ø D2

+

ØD

Features

5 L2

KSN

Type

L1

Collet Size

D

inch L1

L2

Weight (lbs)

4.5-10 0.168-0.381"

ER 20

1.3386

1.6142

2.2835

0.66

★

5/32-13/16"

4.5-16 0.168-0.652"

ER 32

1.9685

2.1654

2.2835

1.10

★

M10-M30 1/4-1"

7-20 0.255-0.840"

ER 40

2.4803

2.5591

2.2835

1.98

★

Shank Size D2

EDP Number

Tap Range

Clamping Range

KSN 1/ Synchro

1"

F3131H36.1.24

M4-M12 5/32-3/8"

KSN 3/ Synchro

1"

F3133H36.1.24

M4-M20

KSN 4/ Synchro

1"

F3134H36.1.24

Further shanks and sizes upon request. Collets need to be ordered separately. See pages 296-300. Collets Type ET-1-PCM are not suitable for internal coolant supply. Delivery includes the stnadard collet holder as well as the standard sealing clamping nut and wrench.

214

Ordering example: F3131H36.1.24, KSN1/Synchro - 1" ANSI B94.19 Weldon

Tap Holder Technology · Type KSN/Synchro HSK Shank Features

+

ØD

G

Ø D2

Collet holder with hollow taper shank according to DIN 69893 (Form A) with internal coolant supply.

5 L2

L1

Collet Size

D

G

L1

L2

Weight (lbs)

4.5-10 0.168-0.381"

ER 20

1.3386

M16 x 1 M18 x 1 M24 x 1.5

2.6772 2.6772 2.9134

0.9843 1.2598 1.9685

1.32 1.76 4.84

★ ★ ★

5/32-13/16"

4.5-16 0.168-0.652"

ER 32

1.9685

M16 x 1 M18 x 1 M24 x 1.5

2.9921 2.9921 3.3071

0.9843 1.2598 1.9685

1.54 2.20 5.28

★ ★ ★

M10-M30 1/4-1"

7-20 0.255-0.840"

ER 40

2.4803

M18 x 1 M24 x 1.5

3.1496 3.4252

1.2598 1.9685

2.64 5.72

★ ★

Shank Size D2

EDP Number

Tap Range

Clamping Range

KSN 1/ Synchro


F3131C03.1.30 F3131C04.1.30 F3131C06.1.30

M4-M12 5/32-3/8"

KSN 3/ Synchro


F3133C03.1.30 F3133C04.1.30 F3133C06.1.30

M4-M20

KSN 4/ Synchro

HSK 63A HSK 100A

F3134C04.1.30 F3134C06.1.30

Further shanks and sizes upon request. Collets need to be ordered separately. See pages 296-300. Coolant tubes and wrenches see page 295. Collets Type ET-1-PCM are not suitable for internal coolant supply. Delivery includes the stnadard collet holder as well as the standard sealing clamping nut and wrench.


215

KSN

inch Type

KSN 216

Tap Holder Technology · Type KSN/Softsynchro Program

KSN

KSN/Softsynchro

217

Tap Holder Technology · Type KSN/Softsynchro Cylindrical Shank Collet holder with cylindrical shank according to DIN 1835 B+E with internal coolant supply.

Compression C

T Tension

ØD

Ø D2

Features

5 L2

KSN

Type

Shank Size D2 (mm)

EDP Number

Tap Range

Clamping Range

KSN 0/ Softsynchro

16 20 25

F3150G24.1.44 F3150G25.1.44 F3150G26.1.44

M2-M8 No.10-1/2"

KSN 1/ Softsynchro

25

F3151G26.1.44

KSN 3/ Softsynchro

25

KSN 4/ Softsynchro

32

L1

inch L2

C

T

1.8898 2.0079 2.2441

0.0197

0.0197

0.59 0.68 0.86

★ ★ ★

2.8740

2.2441

0.0197

0.0197

0.88

★

1.9685

3.4370

2.2441

0.0197

0.0197

1.54

★

2.4803

4.5000

2.4016

0.0276

0.0276

3.74

★

Collet Size

D

L1

4.5-10 0.168-0.381"

ER 11

0.6299

2.8150

M4-M12 No.10-1/2"

4.5-10 0.168-0.381"

ER 20

1.3386

F3153G26.1.44

M4-M20 No.10-3/4"

4.5-16 0.168-0.652"

ER 32

F3154G27.1

M12-M30 3/8-1 1/2"

7-22 0.276-0.866"

ER 40

Weight (lbs)

Further shanks and sizes upon request. Collets need to be ordered separately. See pages 296-300. Delivery includes the standard collet holder as well as the standard sealing clamping nut and wrench. For information on adapter shanks available for this holder please refer to page 294. Adapter shanks according to: DIN 2080 DIN 69871 AD DIN 69871 B ANSI-B5.50 metric ANSI-B5.50 UNC JIS B 6339 (MAS-BT) and DIN 69893 A

Accessories: Assembly fixture, article no.: F315199.01

218

Ordering example: F3150G24.1.44, KSN0/Softsynchro - 16 DIN1835B+E

Tap Holder Technology · Type KSN/Softsynchro Weldon Shank

T Tension

Features

ØD

Ø D2

Compression C

Collet holder with cylindrical shank according to ANSI B94.19 Weldon with internal coolant supply.

5 L2

Collet Size

D

L1

inch L2

C

T

Weight (lbs)

4.5-10 0.168-0.381"

ER 20

1.3386

2.8740

2.2835

0.0197

0.0197

0.88

●

4.5-16 0.168-0.652"

ER 32

1.9685

3.4370

2.2835

0.0197

0.0197

1.54

●

Shank Size D2

EDP Number

Tap Range

Clamping Range

KSN 1/ Softsynchro

1"

F3151H36.1.44

M4-M12 No.10-1/2"

KSN 3/ Softsynchro

1"

F3153H36.1.44

M4-M20 No.10-3/4"

KSN

Type

L1

Further shanks and sizes upon request. Collets need to be ordered separately. See pages 296-300. Delivery includes the standard collet holder as well as the standard sealing clamping nut and wrench.


●

In stock


219

Tap Holder Technology · Type KSN/Softsynchro HSK Shank Collet holder with hollow taper shank according to DIN 69893 (Form A) with internal coolant supply.

T Tension

G

ØD

Compression C

Ø D2

Features

5 L2

L1

inch

KSN

Type

Shank Size D2

EDP Number

Tap Range

Clamping Range

HSK 50A KSN 1/ HSK 63A Softsynchro HSK 80A HSK 100A

F3151C03.1 F3151C04.1 F3151C05.1 F3151C06.1

M4-M12 No.10-1/2"

4.5-10 0.168-0.381"

HSK 50A KSN 3/ HSK 63A Softsynchro HSK 80A HSK 100A

F3153C03.1 F3153C04.1 F3153C05.1 F3153C06.1

M4-M20 No.10-3/4"

HSK 63A KSN 4/ HSK 80A Softsynchro HSK 100A

F3154C04.1 F3154C05.1 F3154C06.1

M12-M30 3/8-1 1/2"

Collet Size

D

G

L1

L2

C

T

Weight (lbs)

ER 20

M16 x 1 M18 x 1 1.3386 M20 x 1.5 M24 x 1.5

3.6535 3.7323 3.9370 3.9882

0.9843 1.2598 0.0197 0.0197 1.5748 1.9685

1.32 1.98 3.75 5.06

★ ★ ★ ★

4.5-16 0.168-0.652"

ER 32

M16 x 1 M18 x 1 1.9685 M20 x 1.5 M24 x 1.5

4.5551 4.2559 4.4606 4.5118

0.9843 1.2598 0.0197 0.0197 1.5748 1.9685

2.42 2.86 5.06 5.94

★ ★ ★ ★

7-22 0.276-0.866"

ER 40

M18 x 1 5.7992 1.2598 2.4803 M20 x 1,5 5.3858 1.5748 0.0276 0.0276 M24 x 1.5 5.4646 1.9685

4.62 6.82 7.04

★ ★ ★

Further shanks and sizes upon request. Collets need to be ordered separately. See pages 296-300. Coolant tubes and wrenches see page 295. Delivery includes the standard collet holder as well as the standard sealing clamping nut and wrench.


220


Ordering example: F3151C03.1, KSN1/Softsynchro - HSK 50DIN69893A

Tap Holder Technology · Type KSN/Softsynchro/MMS

Quick-Change Tap Holder Type KSN-Softsynchro/MMS • Collet chuck for minimum quantity lubrication in connection with collets type ER (GB) and taps with internal coolant supply. • The coolant-lubricant is conveyed accurately and obstruction-free through the centre of the chuck, directly to the coolant duct of the tap, by way of a spring-loaded coolant tube. • Minimum length compensation on tension and compression. Thanks to the integration of the minimum length compensation, small pitch differences between the synchronized spindle and the tap, which could lead to increased friction on the thread flanks, are compensated. A possible increase of axial forces during the thread cutting cycle is reduced to a minimum. The resulting advantages are: - No miscutting of threads - Optimum tool life of the taps • Suitable for use on CNC machining centres with “synchronous control” and minimum quantity lubrication. • Cutting range: M6 to M20. • Environment-friendly lubrication. • High cutting data as usual in wet machining can be maintained. • Compact design, short projecting length. • Standard shank adaptation: Hollow taper shank HSK DIN 69893 A. • Standard tap holder sizes: 01 + 03. For more technical information, please call

KSN

Phone 508-393-1300 Fax 508-393-1310 Toll Free 800-323-3013

221

KSN 222

Tap Holder Technology · Type SFM Program

SFM

SFM

223

Tap Holder Technology · Type SFM

Application Range Due to their slender design, the tap holders of type SFM are used primarily on multi-spindle-machines and allow the machining of boreholes with a small spindle distance. Description Owing to the various requirements a tap holder is to fulfill, the series SFM is divided up in the 3 following types: Type SFM Type SFM-NP and Type SFM-L Specifications Type SFM Simple model without length compensation. Relatively short design. Owing to the fact that this tap holder does not have a length compensation, it is necessary to make sure that the thread tapping cycle is cut “synchronically”, e. g. over a leading spindle.

SFM

Type SFM-NP The floating tap holder type SFM-NP is in the family of quick-change tap holders utilizing the EM style tap adapers. The holder has no length compensating features, and the feed must therefore be controlled synchronously, i. e. by a lead screw. The new innovative ball-floating system provides an axial parallel floating motion, and allows for tapping in less then ideal conditions, where the floating tap holder type SFM-NP will seek to compensate for: - Misalignment between tap hole and spindle. - Spindle runout. Type SFM-L (DZ) The standard equipment of these tap holders contains a spring-loaded axial length compensation on compression. Depending on the tap holder size, the compensation is 0.787, 1.181 and 1.575 inches (20, 30 and 40 mm). It should be longer than the thread depth to be cut. Tap holders with length compensation on compression are preferably used in connection with overload quick-change adapters. In case of the overload clutch responding, the length compensation is to compensate any difference in movement between tool and feed rate. The length compensation on compression is required, too, when the feed per revolution exceeds the thread pitch. These tap holders are also available with length compensation on compression and on tension, or only on tension (abbreviation: DZ and Z). The length compensation on tension is necessary: - When the spindle feed per revolution is smaller than the thread pitch. - When the feed is not constant, e. g. when done by hand. - Or when there is the possibility of machine spindle overrun at the turning point. Pressure Point Mechanism In order to guarantee constantly deep cut threads, the tap must cut immediately when touching the work piece. Here, the “pressure point” guarantees that the axial cutting force of the tap does not cause a compression of the length compensation which would result in a wrong thread depth. Only when the actual axial force exceeds the regular cutting force, the pressure point mechanism releases the length compensation movement. This movement is – compared to the pressure point – softly spring-loaded and therefore fulfills its tool protecting function. Quick-change adapters see pages 278-287.

224

Tap Holder Technology · Type SFM

Symbols for Features Length Compensation on Compression and Tension Pitch differences between spindle feed and tap pitch are compensated by this length compensation. For the tapping attachments, the length compensation on tension overcomes overrun during the reversing from right- to left-hand rotation.

Pressure Point Mechanism The pressure point mechanism assures that the tap cuts the thread immediately at influence of the allowed axial force. Only when the real axial force exceeds the normal allowed cutting force, the pressure point mechanism activates the movement of the length compensation.

Tap Adaption by Quick-change Adapters

SFM

The adaption of the tap takes place via quick-change adapters, type EM.

225

Tap Holder Technology · Type SFM Morse Taper Shank Features

Quick-change tap holder with morse taper shank according to DIN 228 B (ANSI B5.10).

ØD

Ø D1

Simple design without length compensation and axial parallel floating.

SFM

L1


D

inch D1

M1-M10 No.0-1/4"

00

0.9055

F0101101 F0101102 F0101103

M3-M14 No.0-9/16"

01

MT 2 MT 3 MT 4

F0103102 F0103103 F0103104

M4.5-M24 1/4"-7/8"

MT 3 MT 4 MT 5

F0104103 F0104104 F0104105

Type

Shank Size

EDP Number

Tap Range

SFM 00

MT 1 MT 2

F0100101 F0100102

SFM 01

MT 1 MT 2 MT 3

SFM 03

SFM 04

M14-M36 5/8"-1 3/8"

L1

Weight (lbs)

0.5118

1.5354 1.5748

0.26 0.44

★ ★

1.2598

0.7480

1.6929 1.7323 1.7323

0.44 0.66 1.10

★ ★ ★

03

1.9685

1.2205

2.4016 2.4016 2.4409

1.54 1.76 2.64

★ ★ ★

04

2.8346

1.8898

3.5433 3.5827 3.7402

3.96 4.62 7.04

★ ★ ★


226

Ordering example: F0100101, SFM00 - MT1 DIN228B

Tap Holder Technology · Type SFM Trapezoidal Shank Quick-change tap holder with cylindrical shank according to DIN 6327.

Features

L2

ØD

Ø D2

Ø D1


L1

Shank Size Ø D2

EDP Number

Tap Range


D

D1

L1

L2

Weight (lbs)

SFM 00

Tr 16 x 1.5 Tr 20 x 2

F0100213 F0100214

M1-M10

00

23

13

45 45

73 76

0.48 0.70

★ ★

SFM 01

Tr 16 x 1.5 Tr 20 x 2 Tr 28 x 2

F0101213 F0101214 F0101216

M3-M14

01

32

19

49 49 49

73 76 83

0.66 0.88 1.43

★ ★ ★

SFM 03

Tr 20 x 2 Tr 28 x 2 Tr 36 x 2

F0103214 F0103216 F0103218

M4.5-M24

03

50

31

66 66 68

76 83 104

1.65 2.20 3.30

★ ★ ★

SFM 04

Tr 28 x 2 Tr 36 x 2 Tr 48 x 2

F0104216 F0104218 F0104219

M14-M36

04

72

48

95 97 101

83 104 126

4.40 5.50 8.25

★ ★ ★


227

SFM

mm Type

Tap Holder Technology · Type SFM ACME Shank Quick-change tap holder with cylindrical shank according to ANSI B5.11.

Features

L2

ØD

Ø D2

Ø D1


L1

inch Type

Shank Size Ø D2 ACME

Tap Range


D

D1

L1

L2

Weight (lbs)

SFM 00

5/8" 3/4"

x 16 x 12

F0100271 F0100272

M1-M10 No.0-1/4"

00

0.9055

0.5118

1.7992 1.8583

2.5000 2.4370

0.48 0.70

★ ★

SFM 01

5/8" 3/4" 1/16"

x 16 x 12 x 12

F0101271 F0101272 F0101275

M3-M14 No.0-9/16"

01

1.2598

0.7480

1.9606 2.0197 2.0197

2.5000 2.4370 3.0630

0.66 0.88 1.43

★ ★ ★

SFM 03

1 1/16" x 12 1 3/8" x 12

F0103275 F0103276

M4.5-M24 1/4"-7/8"

03

1.9685

1.2205

2.6890 2.6890

3.0630 4.0630

2.20 3.30

★ ★

SFM 04

1 3/8" x 12 1 7/8" x 12

F0104276 F0104277

5/8"-1 3/8"

04

2.8346

1.8898

3.8307 4.0197

4.0630 4.8740

5.50 8.36

★ ★

1

SFM

EDP Number

228

M14-M36


Ordering example: F0100271, SFM00 - 5/8"x16 ANSI B5.11

Tap Holder Technology · Type SFM-NP Program

SFM

SFM-NP

229

Tap Holder Technology · Type SFM-NP Trapezoidal Shank Features

Quick-change tap holder with cylindrical shank according to DIN 6327.

L2

SFM

L1

Shank Size Ø D2

EDP Number

Tap Range


D

D1

inch L1

SFM 00-NP

Tr 16 x 1.5 Tr 20 x 2

F2110213 F2110214

M1-M10

00

23

13

65

SFM 01-NP

Tr 16 x 1.5 Tr 20 x 2 Tr 28 x 2

F2111213 F2111214 F2111216

M3-M14

01

32

19

SFM 03-NP

Tr 20 x 2 Tr 28 x 2 Tr 36 x 2

F2113214 F2113216 F2113218

M4.5-M24

03

50

31

Type

ØD

Ø D2

Ø D1

P

With length compensation and axial parallel floating.

L2

Floating P

Weight (lbs)

73 76

0.8

0.57 0.66

★ ★

70

73 76 83

1.4

0.84 1.10 1.54

★ ★ ★

96 96 98

76 83 104

2.5

2.64 3.08 3.52

★ ★ ★


230

Ordering example: F2110213, SFM00-NP - Tr16x1.5 DIN6327

Tap Holder Technology · Type SFM-NP ACME Shank Quick-change tap holder with cylindrical shank according to ANSI B5.11.

Features

L2

L1


D

D1

inch L1

M1-M10 No.0-1/4"

00

0.9055

0.5118

2.5591

F2111M34 F2111M37

M3-M14 No.0-9/16"

01

1.2598

0.7480

F2113M37 F2113M39

M4.5-M24 1/4"-7/8"

03

1.9685

1.2205

EDP Number

Tap Range

x 16 x 12

F2110M33 F2110M34

SFM 01-NP

3/4" x 12 1 1/16" x 12

SFM 03-NP

1 1/16" x 12 1 3/8" x 12

Type SFM 00-NP

Shank Size Ø D2 ACME 5/8" 3/4"

ØD

Ø D2

Ø D1

P

With length compensation and axial parallel floating.

L2

Floating P

Weight (lbs)

2.5000 2.4370

0.0315

0.59 0.66

★ ★

2.7559

2.4370 3.0630

0.0551

0.88 1.54

● ●

3.7402

3.0630 4.0630

0.0984

3.30 3.74

● ●

●

In stock


SFM


231

SFM 232

Tap Holder Technology · Type SFM-L Program

SFM

SFM-L

233

Tap Holder Technology · Type SFM-L Morse Taper Shank Quick-change tap holder with morse taper shank according to DIN 228 B (ANSI B5.10) and front release mechanism for safety.

Compression C

Ø D1

With length compensation on compression only.

ØD

Features

L1

SFM

inch Type

Shank Size

EDP Number

SFM 00-L20

MT 1 MT 2

F0120101.7 F0120102.7

SFM 00-L30

MT 1 MT 2

F0130101.7 F0130102.7

SFM 01-L20

MT 1 MT 2 MT 3

F0121101.7 F0121102.7 F0121103.7

SFM 01-L30

MT 1 MT 2 MT 3

F0131101.7 F0131102.7 F0131103.7

SFM 01-L40

MT 1 MT 2 MT 3

SFM 03-L30

Tap Range

L1

C

3.9370 3.9764

0.7874

0.51 0.62

★ ★

4.7244 4.7638

1.1811

0.73 0.84

★ ★

4.4094 4.4488 4.4488

0.7874

1.10 1.21 1.65

★ ★ ★

5.1969 5.2362 5.2362

1.1811

1.21 1.32 1.76

★ ★ ★

F0141101.7 F0141102.7 F0141103.7

5.9843 6.0236 6.0236

1.5748

1.32 1.43 1.98

★ ★ ★

MT 2 MT 3 MT 4

F0123102.7 F0123103.7 F0123104.7

6.1811 6.1811 6.2205

1.1811

3.52 3.74 4.40

★ ★ ★

SFM 03-L40

MT 2 MT 3 MT 4

F0133102.7 F0133103.7 F0133104.7

6.9685 6.9685 7.0079

1.5748

3.74 3.96 4.62

★ ★ ★

SFM 04-L30

MT 3 MT 4 MT 5

F0124103.7 F0124104.7 F0124105.7

7.9921 8.0315 8.0709

1.1811

9.24 10.34 12.76

★ ★ ★

SFM 04-L40

MT 3 MT 4 MT 5

F0134103.7 F0134104.7 F0134105.7

8.7795 8.8189 8.8583

1.5748

10.12 11.00 13.42

★ ★ ★

M1-M10 No.0-1/4"

M3-M14 No.0-9/16"

M4.5-M24 1/4"-7/8"

M14-M36 5/8"-1 3/8"


00

01

03

04

D

0.9055

1.2598

1.9685

2.8346

D1

0.5118

0.7480

1.2205

1.8898

Weight (lbs)


234

Ordering example: F0120101.7, SFM00-L20 - MT1 DIN228B

Tap Holder Technology · Type SFM-L Trapezoidal Shank Quick-change tap holder with cylindrical shank according to DIN 6327 and front release mechanism for safety.

Type


L1

Shank Size D2

EDP Number

SFM 00-L20

Tr 16 x 1.5 Tr 20 x 2

F0120213.7 F0120214.7

SFM 00-L30

Tr 16 x 1.5 Tr 20 x 2

F0130213.7 F0130214.7

SFM 01-L20

Tr 16 x 1.5 Tr 20 x 2 Tr 28 x 2

F0121213.7 F0121214.7 F0121216.7

SFM 01-L30

Tr 16 x 1.5 Tr 20 x 2 Tr 28 x 2

F0131213.7 F0131214.7 F0131216.7

SFM 01-L40

Tr 16 x 1.5 Tr 20 x 2 Tr 28 x 2

SFM 03-L30

C

106

73 76

20

0.77 0.99

★ ★

126

73 76

30

0.99 1.21

★ ★

118

73 76 83

20

1.32 1.54 2.09

★ ★ ★

138

73 76 83

30

1.43 1.65 2.20

★ ★ ★

F0141213.7 F0141214.7 F0141216.7

158

73 76 83

40

1.54 1.76 2.42

★ ★ ★

Tr 20 x 2 Tr 28 x 2 Tr 36 x 2

F0123214.7 F0123216.7 F0123218.7

162 162 164

76 83 104

30

3.74 4.40 5.50

★ ★ ★

SFM 03-L40

Tr 20 x 2 Tr 28 x 2 Tr 36 x 2

F0133214.7 F0133216.7 F0133218.7

182 182 184

76 83 104

40

4.18 4.62 5.72

★ ★ ★

SFM 04-L30

Tr 28 x 2 Tr 36 x 2 Tr 48 x 2

F0124216.7 F0124218.7 F0124219.7

208 210 214

83 104 126

30

10.12 11.44 14.52

★ ★ ★

SFM 04-L40

Tr 28 x 2 Tr 36 x 2 Tr 48 x 2

F0134216.7 F0134218.7 F0134219.7

228 230 234

83 104 126

40

10.78 12.10 15.18

★ ★ ★

M1-M10

M3-M14

M4.5-M24

M14-M36


00

01

03

04

D

23

32

50

72

D1

mm L1

L2


Tap Range

13

19

31

48

Weight (lbs)

235

SFM

L2

ØD

Ø D2

Ø D1

Compression C

Features

Tap Holder Technology · Type SFM-L ACME Shank Quick-change tap holder with cylindrical shank according to ANSI B5.11 and front release mechanism for safety.

L2

SFM

Type

Shank Size D2 ACME

EDP Number

SFM 00-L20

5/8" 3/4"

x 16 x 12

F0120271.7 F0120272.7

SFM 00-L30

5/8" 3/4"

x 16 x 12

F0130271.7 F0130272.7

SFM 01-L30 1

5/8" 3/4" 1/16"

x 16 x 12 x 12

F0131271.7 F0131272.7 F0131275.7

1

5/8" 3/4" 1/16"

x 16 x 12 x 12

F0141271.7 F0141272.7 F0141275.7

SFM 03-L30

3/4" x 12 1 1/16" x 12 1 3/8" x 12

F0123272.7 F0123275.7 F0123276.7

SFM 03-L40

3/4" 1 1/16" 1 3/8"

x 12 x 12 x 12

F0133272.7 F0133275.7 F0133276.7

SFM 04-L30

1 1/16" x 12 1 3/8" x 12 1 7/8" x 12

F0124275.7 F0124276.7 F0124277.7

SFM 04-L40

1 1/16" x 12 1 3/8" x 12 1 7/8" x 12

F0134275.7 F0134276.7 F0134277.7

SFM 01-L40

236

Tap Range

M1-M10 No.0-1/4"

M3-M14 No.0-9/16"

M4.5-M24 1/4"-7/8"

M14-M36 5/8"-1 3/8"


00

01

03

04

ØD

Ø D1


Compression C

Ø D2

Features

L1

D

0.9055

1.2598

1.9685

2.8346

D1

inch L1

L2

C

4.1732

2.5000 2.4370

0.7874

0.77 0.99

★ ★

4.9606

2.5000 2.4370

1.1811

0.99 1.21

★ ★

5.4331

2.5000 2.4370 3.0630

1.1811

1.43 1.65 2.20

★ ★ ★

6.2205

2.5000 2.4370 3.0630

1.5748

1.54 1.76 2.42

★ ★ ★

6.3780 6.3780 6.4567

2.4370 3.0630 4.0630

1.1811

3.74 4.40 5.50

★ ★ ★

7.1654 7.1654 7.2441

2.4370 3.0630 4.0630

1.5748

4.18 4.62 5.72

★ ★ ★

8.1890 8.2677 8.4252

3.0630 4.0630 4.8740

1.1811

10.12 11.44 14.52

★ ★ ★

8.9764 9.0551 9.2126

3.0630 4.0630 4.8740

1.5748

10.78 12.10 15.18

★ ★ ★

0.5118

0.7480

1.2205

1.8898

Weight (lbs)

Ordering example: F0120271.7, SFM00-L20 - 5/8"x16 ANSI B5.11

Tap Holder Technology · Type SFM-L-DZ Morse Taper Shank

ØD

T

Ø D1

Compression C

Quick-change tap holder with morse taper shank according to DIN 228 B (ANSI B5.10) Tension and front release mechanism for safety.

Features

With length compensation on compression and tension.

L1

Shank Size

EDP Number

SFM 00-L20-DZ

MT 1 MT 2

F0180101.7 F0180102.7

SFM 00-L30-DZ

MT 1 MT 2

F0190101.7 F0190102.7

SFM 01-L20-DZ

MT 1 MT 2 MT 3

F0181101.7 F0181102.7 F0181103.7

SFM 01-L30-DZ

MT 1 MT 2 MT 3

F0191101.7 F0191102.7 F0191103.7

SFM 01-L40-DZ

MT 1 MT 2 MT 3

SFM 03-L30-DZ

Tap Range

T

3.5433 3.5827

0.3937

0.3937

0.51 0.62

★ ★

4.1339 4.1732

0.5906

0.5906

0.73 0.84

★ ★

4.0157 4.0551 4.0551

0.3937

0.3937

1.10 1.21 1.65

★ ★ ★

4.6063 4.6457 4.6457

0.5906

0.5906

1.21 1.32 1.76

★ ★ ★

F0201101.7 F0201102.7 F0201103.7

5.1969 5.2362 5.2362

0.7874

0.7874

1.32 1.43 1.98

★ ★ ★

MT 2 MT 3 MT 4

F0183102.7 F0183103.7 F0183104.7

5.5906 5.5906 5.6299

0.5906

0.5906

3.52 3.74 4.40

★ ★ ★

SFM 03-L40-DZ

MT 2 MT 3 MT 4

F0193102.7 F0193103.7 F0193104.7

6.1811 6.1811 6.2205

0.7874

0.7874

3.74 3.96 4.62

★ ★ ★

SFM 04-L30-DZ

MT 3 MT 4 MT 5

F0184103.7 F0184104.7 F0184105.7

7.4016 7.4409 7.4803

0.5906

0.5906

9.24 10.34 12.76

★ ★ ★

SFM 04-L40-DZ

MT 3 MT 4 MT 5

F0194103.7 F0194104.7 F0194105.7

7.9921 8.0315 8.0709

0.7874

0.7874

10.12 11.00 13.42

★ ★ ★

M3-M14 No.0-9/16"

M4.5-M24 1/4"-7/8"

M14-M36 5/8"-1 3/8"

00

01

03

04

D

0.9055

1.2598

1.9685

2.8346

D1

inch L1

C

M1-M10 No.0-1/4"


0.5118

0.7480

1.2205

1.8898

Weight (lbs)



237

SFM

Type

Tap Holder Technology · Type SFM-L-DZ Trapezoidal Shank

T Tension

Ø D1


Compression C

L2

ØD

Quick-change tap holder with cylindrical shank according to DIN 6327 and front release mechanism for safety.

Ø D2

Features

L1

mm

SFM

Type

Shank Size D2

EDP Number

SFM 00-L20-DZ

Tr 16 x 1.5 Tr 20 x 2

F0180213.7 F0180214.7

SFM 00-L30-DZ

Tr 16 x 1.5 Tr 20 x 2

F0190213.7 F0190214.7

Tr 16 x 1.5 SFM 01-L20-DZ Tr 20 x 2 Tr 28 x 2

F0181213.7 F0181214.7 F0181216.7


F0191213.7 F0191214.7 F0191216.7


L1

L2

C

T

96

73 76

10

10

0.77 0.99

★ ★

111

73 76

15

15

0.99 1.21

★ ★

108

73 76 83

10

10

1.32 1.54 2.09

★ ★ ★

123

73 76 83

15

15

1.43 1.65 2.20

★ ★ ★

F0201213.7 F0201214.7 F0201216.7

138

73 76 83

20

20

1.54 1.76 2.42

★ ★ ★

Tr 20 x 2 SFM 03-L30-DZ Tr 28 x 2 Tr 36 x 2

F0183214.7 F0183216.7 F0183218.7

147 147 149

76 83 104

15

15

3.74 4.40 5.50

★ ★ ★


F0193214.7 F0193216.7 F0193218.7

162 162 164

76 83 104

20

20

4.18 4.62 5.72

★ ★ ★


F0184216.7 F0184218.7 F0184219.7

193 195 199

83 104 126

15

15

10.12 11.44 14.52

★ ★ ★


F0194216.7 F0194218.7 F0194219.7

208 210 214

83 104 126

20

20

10.78 12.10 15.18

★ ★ ★

238

Tap Range

M1-M10

M3-M14

M4.5-M24

M14-M36


00

01

03

04

D

23

32

50

72

D1

13

19

31

48

Weight (lbs)

Ordering example: F0180213.7, SFM00-L20-DZ - Tr16x1.5 DIN6327

Tap Holder Technology · Type SFM-L-DZ ACME Shank

Ø D2

L2

Features


ØD

T Tension

Ø D1

Compression C

Quick-change tap holder with cylindrical shank according to ANSI B5.11 and front release mechanism for safety.

L1

inch Shank Size D2 ACME

EDP Number

SFM 00-L20-DZ

5/8" 3/4"

x 16 x 12

F0180271.7 F0180272.7

SFM 00-L30-DZ

5/8" 3/4"

x 16 x 12

F0190271.7 F0190272.7

SFM 01-L30-DZ 1

5/8" 3/4" 1/16"

x 16 x 12 x 12

F0181271.7 F0181272.7 F0181275.7

1

5/8" 3/4" 1/16"

x 16 x 12 x 12

F0191271.7 F0191272.7 F0191275.7

3/4" x 12 SFM 03-L30-DZ 1 1/16" x 12 1 3/8" x 12

F0183272.7 F0183275.7 F0183276.7

SFM 01-L40-DZ

x 12 x 12 x 12

F0193272.7 F0193275.7 F0193276.7

1 1/16" x 12 SFM 04-L30-DZ 1 3/8" x 12 1 7/8" x 12

F0184275.7 F0184276.7 F0184277.7

1 1/16" x 12 SFM 04-L40-DZ 1 3/8" x 12 1 7/8" x 12

F0194275.7 F0194276.7 F0194277.7

SFM 03-L40-DZ

3/4" 1 1/16" 1 3/8"


Tap Range

M1-M10 No.0-1/4"

M3-M14 No.0-9/16"

M4.5-M24 1/4"-7/8"

M14-M36 5/8"-1 3/8"


00

01

03

04

D

0.9055

1.2598

1.9685

2.8346

D1

L1

L2

C

T

3.7795

2.5000 2.4370

0.3937

0.3937

0.77 0.99

★ ★

4.3701

2.5000 2.4370

0.5906

0.5906

0.99 1.21

★ ★

4.2520

2.5000 2.4370 3.0630

0.5906

0.5906

1.43 1.65 2.20

★ ★ ★

4.8425

2.5000 2.4370 3.0630

0.7874

0.7874

1.54 1.76 2.42

★ ★ ★

5.7874 5.7874 5.8661

2.4370 3.0630 4.0630

0.5906

0.5906

3.74 4.40 5.50

★ ★ ★

6.3780 6.3780 6.4567

2.4370 3.0630 4.0630

0.7874

0.7874

4.18 4.62 5.72

★ ★ ★

7.5984 7.6772 7.8346

3.0630 4.0630 4.8740

0.5906

0.5906

10.12 11.44 14.52

★ ★ ★

8.1890 8.2677 8.4252

3.0630 4.0630 4.8740

0.7874

0.7874

10.78 12.10 15.18

★ ★ ★

0.5118

0.7480

1.2205

1.8898

Weight (lbs)

239

SFM

Type

SFM 240

Tap Holder Technology · Type GRN-NC Program

GRNNC

GRN-NC

241

Tap Holder Technology · Type GRN-NC

Application Range The tapping attachments of this type are mainly used on CNC controlled machines and are available in 4 sizes. Note: The tapping attachments of type GRN-NC are only suitable for cutting right-hand threads. Specifications Integrated Reversing Gear Mechanism Owing to the integrated reversing gear mechanism, the change of the turning direction of the machine spindle when reversing is eliminated. The resulting advantages are as follows: - Saving time by shorter cycle times (see illustration). - Less strain on machine by eliminating spindle reversal. - Saving of energy by almost constant spindle speed. Time needed when thread cutting with different tap holders Conventional tap holder GRN-NC Tapping attachment c

n [rpm]

a

c

b

n [rpm]

a

b = Time for reverse of the tap

t [s] n [rpm]

a = Time for cutting operation

b

t [s] n [rpm]

t = 100%

t = 40-70%

c = Acceleration-/De-Acceleration-Time between cutting stroke, and reverse stroke of the tap t = f(n, Control)

Further equipment caracteristics are: Internal Coolant Supply

Coolant Pressure

GRNNC

- Suitable for revolutions up to max. 6000 rpm. - Suitable for coolant pressures up to 700 psi. - The transmission relation between running and reversing is 1 : 0.946, guaranteeing 100% drive. Tool Adaption by Collets - Safe locking of the tap via steel collets with high concentric accuracy. - Installed damping elements compensate the arising reversing forces and guarantee a maximum tool life. - Interchangeability of the shanks by adaption acc. to DIN 1835 B+E. - Construction of the stop fixture acc. to a unit assembly system. Collet Adaption For adapting taps, the following collets are available: Type ER = Collets without square drive hole. Type ER/GB (Standard) = Collets with square drive hole. Type ER/GB (for IKZ taps) = Collets with square drive hole plus clamping nut plus sealing disc. The stop fixture has to be adapted to the machine. Please see questionnaire on page 247. Service: EMUGE offers a repair service for wear parts. This includes overhaul, checking of all the tap holder functions and includes the full, as new, guarantee on the function of the system. 242


Example of a Thread Cutting Cycle: 1. The tapping attachment is installed in the machine spindle by using a tool changer, the stop-arm engages in the stop-block fixture, releasing the attachment for normal operation. 2. The start position is reached via the quick feed. The safety distance x has to be checked. 3. The working cycle is carried out. Here the following points are to be watched: - The turning direction of the machine spindle may not be changed (this is executed via the turning gear mechanism in the attachment). - The programmed feed corresponds to 98-100% to the tap pitch. - There is no dwell time necessary. 4. The machine spindle is in start position. Example of the movement z to be programmed: * z ≈ y + x + t - 0.5G * = depends on the rpm and must be adjusted, if necessary. z y x t G

= Movement = Chamfer length = Safety distance = Thread depth to be cut = Notching distance = Spindle movement in axial direction

= Turning movement of the tap

Note: Safety distance = min. 0.5512 inch (14 mm).

t

x y

G

z

GRNNC

Sequence

Start position

Spindle feed stop

Spindle feed back

Free wheel

Reverse

243


Ordering Information 1. Order GRN-NC housing based on tap capacity tap sizes No. 8 to 1/2 for GRN-NC 20 & 5/16 to 13/16 for GRNC-NC 32 2. Order stop arm 65 mm, 80 mm, Fadal or Haas stop arm, bolts to side of GRN/NC with 4 socket head cap screws screws included with stop arm. (DIN. STD 65 mm with 40 taper and 80 mm with 50 taper) 3. Order CAT/BT V-Flange 4. Order ER/GB square drive collets from page 296 and 297 5. Order coolant seal disc if required

Notes/Advantages Coolant seal disc nut with GRN/NC/HD (HI-Q/ERC). 35/37 gear ratio for ease of programming now inclusive to EMUGE Aluminium applications reduce max rpm by 10% to increase life of unit; steel / cast iron reduce max rpm by 20% GRN/NC are to be applied on CNC machines in low to mid volume production applications. For high volume / high production we would apply the Switch-Master EMUGE Full Speed taps not recommended in GRN/NC units. Run with conventional tap feeds and speeds. Expected life of unit between 50,000 and 100,000 cycles before servicing units. Can be repaired / serviced at EMUGE Northborough, MA. Facilities for a flat free. For non-coolant thru the spindle applications coolant tube should be removed. You can also order a non coolant GRN/NC unit at approx less $300.00 US list price off GRN/NC20/HD housing. Delivery would be 3 to 4 weeks.

Programming

GRNNC

1. Use G85 bore cycle or G01 only 2. Feed rate at 95% only in and out 3. Depth of hole – self feed (.150) tap one hole and check for depth. Add to controller the additional distance required in Z axis to obtain correct depth of hole. 4. Clearance plane 10 mm (.400) 5. Disable spindle and feed override M49 to disable and M48 to turn back on 6. Note: Fadal only you will also need to cancel accel/decel feed ramps (cancel G8) G9 to re-activate.

244


Tapping attachment with collet head.

G Disengaging distance H Free-wheel

Features

With length compensation on tension only.

T Length compensation

Ø D3

ØD

Ø D2

42 mm

on tension

5

L

EDP Number

GRN-NC 20

FT32523E

GRN-NC/20

1" (W/O stop arm assy)

★

GRN-NC 20/HD

FT32511E

GRN-NC/20-HD


★

GRN-NC 32

FT32524E

GRN-NC/32


★

GRN-NC 32/HD

FT32525E

GRN-NC/32-HD


★

GRNNC

Type

Ordering example: FT32523E, GRN-NC/20


245

B

C


80 mm Stop Arm

65 mm Stop Arm

GRNNC

EDP Number

Item Description

B

C

FT395065E

GRN-NC Stop arm ASSY 65 mm offset

23

39

★

FT395080E

GRN-NC Stop arm ASSY 80 mm offset

38

54

★

FT392555EF

GRN-NC/11 Fadal stop arm offset

FT395055EF

GRN-NC/20 Fadal Stop arm offset

13

★

FT395065EH

GRN-NC/20 Hass Stop arm offset

23

★

Stoparmadapt

Turning of stop arm per specs.

★

★

Note: 1. If EMUGE is to turn down stop arm to fit customer stop block dimensions there will be an additional change. Contact EMUGE for the cost to turn the stop arm requirement. If customer to turn down stop block see drawing page 247. 2. The above stop arms used for both GRN-NC 20 and GRN-NC 32 sizes. 3. GRN-NC 20/HD and 32/HD includes Rego-Fix HI-Q/ERC coolant seal disc nut.

246

Ordering example: FT395065E, GRN-NC Stop arm ASSY 65 mm offset


Indication of dimensions for stop fixture:

Center distance

Machine type: ....................................................................................

Dia. = W - .030

.09 x 30 deg. chamfer

G

Ø D2

Machine No.: ....................................................................................

F + .250 = length

..........................................................................................................

(G + S + 1.050) = length of stop arm

S

..........................................................................................................

F

..........................................................................................................

1.050

Address: ............................................................................................

G

E

W (width of stop block)

L1

Item Description

FT23951E

CAT 40 Adapter shank W/1" bore

★

FT23952E

CAT 50 Adapter shank W/1" bore

★

FT23953E

BT-40 Adapter shank

★

GRNNC

EDP Number

Note: The 1.050 dimension has the necessary clearance of the 1 mm figured into this dimension that will prevent stop arm from bottoming out Housing.


247

248

GRNNC

Tap Holder Technology · Type SWITCH-MASTER Program

SWITCHMASTER

SWITCH-MASTER

249

Tap Holder Technology · Type SWITCH-MASTER

Application Range and Characteristics The SWITCH-MASTER tapping attachment has been designed for use on CNC-controlled machines. Owing to the integrated reverse gear mechanism, the change of rotation of the machine spindle is no longer needed. Normally the tapping attachments type SWITCH-MASTER are made for cutting right-hand threads. However, on request the attachment can be produced also for left-hand threads. The turning direction of the machine spindle remains right-turning in both cases. For use of the tapping attachment you will need a stop block taking over the following jobs: - Support of the torques arising during the machining process. - Correct definition of the position between - machine spindle and stop block when using - automatic tool changers. - Supply with energy = compressed air (85 +14 -7 psi) needed for change of rotation. The stop block is normally fitted to the machine before being delivered. Interface to the machine spindle is a cylinder shank Ø 25 acc. to DIN 1835 B+E. Using adaptation shanks the use on all known spindle adaptations is quicker and cheaper. Cutting range is M4 - M12. Maximum permissible speed: 3000 rpm A supply of compressed air (85 +14 -7 psi) is required for the change of direction of rotation. Tool locking is executed via collets acc. to DIN6499 of size ER 16. Owing to the better torque transmission, we recommend the use of collets with integrated square (type ER16-GB). The attachments are designed for the use with internal coolant supply (IKZ) up to 700 psi coolant pressure.

SWITCHMASTER

Features and Advantages - Quiet, smooth, low-wear running due to oil bath lubrication (SAE 75 W-90, 20 ccm). - Safe sealing against cooling penetration leakage into the attachment due to separation of axial and radial movement of the clamping head. - Reduced wear on the gear change elements thanks to extremely quick changes of the direction of rotation (35 msec). - No axial jolts on the tap during gear changes. - Minimised axial forces exerted on the thread flanks of the tap. - Obtaining constant thread depths by exactly defined switching point. - Reduced safety distance to 0.1969 inch between workpiece and tap due to short gear change path = reduction of cycle times. - Constant cutting speed fi Increased tool life. - Protection of the machine spindle by constant right-hand running. - As the tool spindle is not permanently accelerated or braked and the turning direction not changed, energy is saved due to almost constant power consumption.

250


The Function of SWITCH-MASTER

xy

G

z

During the complete thread cutting cycle the machine spindle rotates right-hand. After reaching the programmed feed depth the Z-axis switches to reverse without dwell time.With the interaction between feed reverse of the Z-axis and the positive feed caused by the pitch of the rotating tool, the tool adaptation clamping head is axially pulled out of the tapping attachment. This pulling out brings about the reversing of the rotating direction (reverse). After the tool leaves the produced thread, the spring-loaded tool adaptation clamping head is pulled back into its initial position and the tool again changes the rotating direction. The auxiliary energy - “compressed air” - required for the switching procedure must be available permanently with 85 psi at the tapping attachment during the whole machining process.

Starting position

Feed stop Arrival at switching point

Change of direction of rotation Feed backwards

Reverse

SWITCHMASTER

Maintenance Schedule The maintenance of the tapping attachment may only be carried out at EMUGE and should be executed after 250.000 machined threads! Following maintenance intervals are defined acc. to the result of the first maintenance.

251


Calculation of Economy Machining conditions Tapping with synchronous spindle

Tapping with conventional tapping attachment

Tapping with SWITCH-MASTER

Machine type

Chiron FZ 12

Chiron FZ 12

Chiron FZ 12

Tap hole shape

Blind hole

Blind hole

Blind hole

1.5 x D

1.5 x D

1.5 x D

Thread depth Dimension Tap

M8-6HX

M8-6HX

M8-6HX

Rekord 1A-H-TICN

Rekord 1A-H-TICN

Rekord 1A-H-TICN

Number of threads

40

40

40

Material

GG30

GG30

GG30

Machining level

vertical

vertical

vertical

Tap holder type

KSN-HD

GRN-NC

SWITCH-MASTER

2500

2500

2500

Tapping with synchronous spindle

Tapping with conventional tapping attachment

Tapping with SWITCH-MASTER

Machining time (for 40 thread bores)

112 sec.

61 sec.

38 sec.

Machining costs (for 40 thread bores) Machine pay per hour: 100 $/hour

3.11 $

1.69 $

1.05 $

appr. 650 $

appr. 2400 $

appr. 4000 $

Programmed rpm

Time and costs

Tap holder costs

Machining time and costs per component for 40 thread bores 112 sec. = 3.11 $

SWITCHMASTER

61 sec. = 1.69 $ 38 sec. = 1.05 $ Synchronous spindle

Conventional tapping attachment

SWITCH-MASTER

Calculation of the “break even point” 14000

Synchronous spindle

13000

Conventional tapping attachment

12000

SWITCH-MASTER

11000 10000

Potential cost savings by use of SWITCH-MASTER

Machining costs ($)

9000 8000 7000

BEP = 1630

6000

BEP = 2500

5000

Potential cost savings by use of SWITCH-MASTER

4000 3000 2000 1000 0 1200

1600

2000

2400

2800

Number of components

252

3200

3600

4000


Tapping attachment with collet head.

85 psi compressed air A (min. 2.3228") (min. 59 mm)

4.1535" 105,5 mm 5.4134" 137,5 mm 5.9252" 150,5 mm

Type1)

EDP Number

Tap Range

Clamping Range

SWITCH-MASTER 16 90°

F3381392

M4-M12 No.8-3/8"

0.141-0.255 4.5-10 mm

1)

Standard stop fixture is part of the delivery.

2)

Further special shanks on request.

Ø 0.8661" Ø22 mm

ER 16-GB ERMC 16

Ø 0.9843" Ø25 mm

6" 149 R3. 0 mm R8

With length compensation on tension only.

Stop fixture

Locking block for mounting to the machine

Features

Collet Size

max. rpm

ER 16

3000

Shank adaption2)

Weight (lbs)

D 25 DIN 1835 B+E

8.14

★

+14

Note: The tapping attachment requires auxiliary energy = compressed air (85 -7 psi) for reversing. Tap holder shank, collet, sealing disk and stop block are not part of the delivery.

SWITCHMASTER

The pass-over of compressed air is executed via a special locking block mounted to the machine and so serves at the same time as stop block.

Ordering example: F3381392, SWITCH-MASTER 16 - 90°


253


Tapping attachment with collet head. With length compensation on tension only.

Stop fixture

Features

Locking block for mounting to the machine

A (min. 2.3228") (min. 59 mm)

85 psi compressed air

1.7717" 45 mm

Ø 0.8661" Ø22 mm

Ø 0.9843" Ø25 mm

" 96 .14 m R3 80 m R

1.3780" 35 mm

ER 16-GB ERMC 16

4.1535" 105,5 mm 5.4134" 137,5 mm 5.9252" 150,5 mm

Type1)

EDP Number

Tap Range

Clamping Range

SWITCH-MASTER 16 180°

F3381397

M4-M12 No.8-3/8"

0.141-0.255 4.5-10 mm

1)

Standard stop fixture is part of the delivery.

2)

Further special shanks on request.

Collet Size

max. rpm

ER 16

3000

Shank adaption2)

Weight (lbs)

D 25 DIN 1835 B+E

8.14

★

+14

Note: The tapping attachment requires auxiliary energy = compressed air (85 -7 psi) for reversing. Tap holder shank, collet, sealing disk and stop block are not part of the delivery.

SWITCHMASTER

The pass-over of compressed air is executed via a special locking block mounted to the machine and so serves at the same time as stop block.

254


Ordering example: F3381397, SWITCH-MASTER 16 - 180°

Tap Holder Technology · Type HF Program

HF

HF

255

Tap Holder Technology · Type HF

Application Range The EMUGE tap holders type “HF” are mainly used on big drilling machines and boring mills and are available in two sizes. Note: The tap holders type HF are suitable for cutting right-hand and left-hand threads. Description The tap holders of this type are designed for cutting big threads. Furthermore, the drilling or countersinking operation may be executed without changing the tap holders by blocking the length compensation via a locking screw. The advantages resulting from this are: - Small deviation of the coaxiality between drill hole and thread. - No wast of time for tool changes, with according reduction of costs. Tap Adaption by Quick-change Adapters The change of the tools is executed via quick-change adapters type HE. Specifications Both sizes are equipped as follows: Overload Clutch Integrated overload clutch with maximum torque HF20: 1300 Nm, HF30: 3000 Nm. Length Compensation on Compression and Tension Integrated length compensation on compression and on tension. On option available with Internal Coolant Supply

Coolant Pressure

HF

On machine tools where the spindles are equipped with internal coolant/oil supply, the thread cutting cycle is especially efficient if the coolant/oil comes out through an axial borehole in the tap or along the tap flutes. Advantages: - Optimal lubrication - Improvement of the thread quality - Washing the chips out of the core hole. To ensure a troublefree function of the length compensation, the according coolant pressures should not exceed the recommended limits.

Quick-change adapters see pages 259-260. Shanks see page 258.

256

Ordering example: F0332999, HF20

Tap Holder Technology · Type HF

Tapping attachment with quick-change head. T Tension

ØD

Compression C

With length compensation on tension and compression and integrated overload clutch. Options

Ø D3 L2

Features

L

Shanks see page 258

Adapter Size Type HE

D

D3

inch L

C

T

Weight (lbs)

M24-M76 (-M120x4) 1"-2 3/4"

HE 2

4.5276

4.3307

12.1260

0.5906

0.5906

32.56

★

M36-M160 1 3/8"-6"

HE 3

6.2992

6.2992

14.6457

0.7874

0.7874

80.30

★

EDP Number

Tap Range

HF 20

F0332999

HF 30

F0333999

HF

Type


257

Tap Holder Technology · Type HF Accessory Shanks

Bolt on shanks for HF 20 and HF 30 tapping attachments.

DIN 228 B ANSI B5.50

DIN 69871 A DIN 2080

For Type

HF 20

HF 30

Shank Size

Standard

L2

L2

L2

L2

Keeper Key Slot 1)

L2

EDP Number mm

inch

Weight (lbs)

MT 4 MT 5 MT 6

DIN 228 B 1)

F033201.04 F033201.05 F033201.06

34 32 31

1.3386 1.2598 1.2205

3.74 6.16 10.56

★ ★ ★

SK 40 SK 50

DIN 2080

F033205.05 F033205.01

22 18

0.8661 0.7087

3.74 6.60

★ ★

SK 50

DIN 69871 A

F033206.02

66

2.5984

8.36

★

CAT 50

ANSI B 5.50 UNC

F033207.02

66.4

2.6142

8.36

★

MT 5 MT 6

DIN 228 B 1)

F033301.01 F033301.02

30 32

1.1811 1.2598

8.58 13.64

★ ★

SK 50 SK 60

DIN 2080

F033305.01 F033305.02

19

0.7480

9.46 22.22

★ ★

SK 50

DIN 69871 A

F033306.01

51

2.0079

12.76

★

CAT 50

ANSI B 5.50 UNC

F033307.01

51

2.0079

12.76

★

Key Slot” shown here is to DIN 228 B specifications and is different than ANSI B5.10 and ANSI B5.40. The taper shank will fit into Morse Taper Shank spindles, however the “Keeper Key Slot” is dimensionally different from the American Standard. “Keeper Key Slot” to ANSI B5.10 or ANSI B5.40 standards are available on a special order basis.

HF

1) The “Keeper

258

Ordering example: F033201.04, MT4 DIN228B HF20

Tap Holder Technology · Type HF 20 · Quick-Change Adapters Type HE 2

For taps according to DIN

L3 K2

Ø D2

M22 - M24 M27 M30 M33 M36 M39 - M42 M45 - M48 M52 - M56 M60 M64 - M90 1) M92 - M120 1)

Ø 98 mm (3.8583")

Ø 75 mm (2.9528")

Tap Range

12 mm (0.4724") 75 mm (2.9538")

EDP Number

D2

mm K2

L3

F0632115 F0632116 F0632117 F0632118 F0632119 F0632120 F0632121 F0632122 F0632123 F0632124 F0632125

18.0 20.0 22.0 25.0 28.0 32.0 36.0 40.0 45.0 50.0 56.0

14.5 16.0 18.0 20.0 22.0 24.0 29.0 32.0 35.0 39.0 44.0

18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0

53 53 53 53 53 53 66 66 66 66 66

Weight (lbs) 4.84 4.84 4.62 4.62 4.62 4.40 4.18 3.96 3.74 3.52 3.08

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

14.5 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0

53 53 53 53 53 53 66 66 66 66 66

4.84 4.84 4.62 4.62 4.62 4.40 4.18 3.96 3.74 3.52 3.08

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Weight (lbs) 4.62 4.62 4.62 4.62 4.62 4.40 4.40 4.40 4.40 4.18 4.18 3.96 3.96 3.74 3.74 3.52 3.52 3.30 2.86 2.86

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Weight (lbs) 7.04 7.26 7.48

★ ★ ★

For taps according to ISO M24 M27 - M30 M33 M36 M39 - M42 M45 - M48 M52 - M56 M60 - M64 M68 - M75 M76 - M90 1) M92 - M100 1)

F0632218 F0632116 F0632220 F0632118 F0632222 F0632223 F0632224 F0632225 F0632226 F0632227 F0632228

1)

For fine threads

Tap Range

EDP Number

D2

inch K2

L3

1" 1 1/8" 3/4" NPT 1 1/4" 1 3/8" 1" NPT 1 1/2" 1 5/8" 1 1/4" NPT 1 3/4" 1 1/2" NPT 1 7/8" 2" 2 1/8" 2" NPT 2 1/4" 2 3/8" 2 1/2 - 3" 1) 2 5/8" 2 1/2" NPT

F0632325 F0632326 F0632355 F0632327 F0632328 F0632356 F0632329 F0632330 F0632357 F0632331 F0632358 F0632332 F0632333 F0632334 F0632359 F0632335 F0632336 F0632337 F0632338 F0632360

0.800 0.896 0.9063 1.021 1.108 1.125 1.233 1.305 1.3125 1.430 1.500 1.519 1.644 1.769 1.875 1.894 2.019 2.100 2.225 2.250

0.600 0.672 0.679 0.766 0.831 0.843 0.925 0.979 0.984 1.072 1.125 1.139 1.233 1.327 1.406 1.420 1.514 1.575 1.669 1.687

2.0866 2.0866 2.0866 2.0866 2.0866 2.0866 2.0866 2.0866 2.0866 2.5984 2.5984 2.5984 2.5984 2.5984 2.5984 2.5984 2.5984 2.5984 2.5984 2.5984

HF

For taps according to ANSI

Ø 98 mm (3.8583")

Ø 75 mm (2.9528")

Internal taper according to DIN 228 B (ANSI B5.10)

20 mm (0.7874") 75 mm (2.9538") ★ Allow 7 days for delivery

L

For drilling and countersinking Internal Taper

EDP Number

mm L

MT 3 MT 4 MT 5

F0642803 F0642804 F0642805

25 48 80

259

Tap Holder Technology · Type HF 30 · Quick-Change Adapters Type HE 3

For taps according to DIN

L3

Ø 128 mm (5.0394")

Ø D2

Ø 90 mm (3.5433")

K2

Tap Range

EDP Number

D2

mm K2

L3

M36 M39 - M42 M45 - M48 M52 - M56 M60 M64 - M90 M92 - M120 M122 - M150 M155 - M160

F0633119 F0633120 F0633121 F0633122 F0633123 F0633124 F0633125 F0633126 F0633127

28.0 32.0 36.0 40.0 45.0 50.0 56.0 63.0 70.0

22.0 24.0 29.0 32.0 35.0 39.0 44.0 49.0 55.0

28.0 31.5 35.5 40.0 45.0 50.0 56.0

76 76 76 76 76 76 98 98 98

Weight (lbs) 9.68 9.46 9.24 8.80 8.58 8.14 7.48 6.60 5.94

★ ★ ★ ★ ★ ★ ★ ★ ★

22.4 25.0 28.0 31.5 35.5 40.0 45.0

53 53 66 66 66 66 66

4.62 4.40 4.18 3.96 3.74 3.52 3.08

★ ★ ★ ★ ★ ★ ★

Weight (lbs) 9.68 9.68 9.46 9.46 9.46 9.24 9.02 9.02 8.80 8.58 8.36 8.36 8.14 7.92 7.48 7.48 7.04 6.60 6.38 6.16 6.16 5.94 5.72

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Weight (lbs) 12.98 13.20 12.76

★ ★ ★

For taps according to ISO 15 mm (0.5906") 110 mm (4.3307")

M39 - M42 M45 - M48 M52 - M56 M60 - M64 M68 - M75 M76 - M90 M92 - M100

F0633222 F0633223 F0633224 F0633225 F0633226 F0633227 F0633228

HF

For taps according to ANSI Tap Range

EDP Number

D2

inch K2

L3

1 3/8" 1" NPT 1 1/2" 1 5/8" 1 1/4" NPT 1 3/4" 1 1/2" NPT 1 7/8" 2" 2 1/8" 2" NPT 2 1/4" 2 3/8" 2 1/2 - 3" 2 5/8" 2 1/2" NPT 2 3/4" 2 7/8" 3" 3" NPT 3 1/8" 3 1/4" 3 1/2" NPT

F0633328 F0633356 F0633329 F0633330 F0633357 F0633331 F0633358 F0633332 F0633333 F0633334 F0633359 F0633335 F0633336 F0633337 F0633338 F0633360 F0633339 F0633340 F0633341 F0633361 F0633342 F0633343 F0633362

1.108 1.125 1.233 1.305 1.3125 1.430 1.500 1.519 1.644 1.769 1.875 1.894 2.019 2.100 2.225 2.250 2.350 2.475 2.543 2.625 2.668 2.793 2.8125

0.831 0.843 0.925 0.979 0.984 1.072 1.125 1.139 1.233 1.327 1.406 1.420 1.514 1.575 1.669 1.687 1.762 1.856 1.907 1.968 2.001 2.095 2.108

2.9921 2.9921 2.9921 2.9921 2.9921 2.9921 2.9921 2.9921 2.9921 2.9921 2.9921 2.9921 2.9921 2.9921 3.8583 3.8583 3.8583 3.8583 3.8583 3.8583 3.8583 3.8583 3.8583

Ø 75 mm (2.9528")

Ø 128 mm (5.0394")

Internal taper according to DIN 228 B (ANSI B5.10)

For drilling and countersinking

15 mm (0.5906") 110 mm (4.3307")

260

L

Internal Taper

EDP Number

mm L

MT 4 MT 5 MT 6

F0643804 F0643805 F0643806

20 50 115


Ordering example: F0633119, HE3 - 28

Tap Holder Technology · Type PGR

powRgrip®

PGR

PGR

261


powRgrip®

Application Range - Mechanical alternative to thermic shrink and hydro expansion clamping systems - Suitable for clamping carbide and HSS tools - Safe clamping in the tolerance field h9 (Type PGR-GB) resp. h6 (Type PGR) - Internal coolant supply - Integrated tool pre-adjustment - High transferable torques - Very good runout characteristics - No thermic structural transformations at the tool adaption - Simple and quick operation – tool exchange in 30 seconds - No risk of injury at the tool and/or adaptation by burning - Two collet sizes PGR 15 / PGR 25 - Clamping range for thread cutting with integrated square PGR-GB 15

dia. 0.141 - 0.255 inch / 4.5 - 10 mm

PGR 15

dia. 0.1181 - 0.3937 inch / 3 - 10 mm

PGR-GB 25

dia. 0.255 - 0.687 inch / 8 - 16 mm

PGR 25

dia. 0.1181 - 0.7874 inch / 3 - 30 mm

Symbols for Features Tool Adaption by Collets Collet Adaption Type PGR-GB Type PGR

= Collets with Square Driving and Length Adjustment = Collets without Square Driving, with Length Adjustment

Internal Coolant Supply On machine tools where the spindles are equipped with internal coolant/oil supply, the thread cutting cycle is especially efficient if the coolant/oil comes out through an axial borehole in the tap or along the tap flutes. Advantages: - Optimal lubrication - Improvement of the thread quality - Washing the chips out of the core hole.

PGR

Length Compensation on Compression and Tension Pitch differences between spindle feed and tap pitch are compensated by this length compensation.

262


powRgrip®

Coolant Pressure To ensure a troublefree function of the length compensation, the according coolant pressures should not exceed the recommended limits.

Tap Adaption by Quick-change Adapters

PGR

The adaption of the tap takes place via quick-change adapters, type EM.

263

powRgrip®

Tap Holder Technology · Type KSN/Softsynchro/PGR HSK Shank

T Tension

G

Ø D3

Compression C

ØD


Ø D2

Features

Collet L3 L2

Type

EDP Number

Tap Range

Clamping Range

HSK 50A KSN 1/ HSK 63A Softsynchro/ HSK 80A PGR HSK 100A

F3221C03.1 F3221C04.1 F3221C05.1 F3221C06.1

M4-M12 No.0-1/4"

4.5-10 0.141-0.255


F3223C03.1 F3223C04.1 F3223C05.1 F3223C06.1

M8-M20 1/4"-7/8"NPT

8-16 0.255-0.700

KSN 3/ Softsynchro/ PGR

Shank Size D2

Collet Size

L1

D3

D

L1

inch L2

G

C

T

Weight (lbs)

PGR 15 GB

4.2520 4.3307 0.9449 1.3386 4.5079 4.5866

0.9843 1.2598 1.5748 1.9685

M16x1 M18x1 0.0197 0.0197 M20x1.5 M24x1.5

1.54 1.98 3.52 5.06

★ ★ ★ ★

PGR 25 GB

5.2165 4.9213 1.5748 1.7717 5.0984 5.1772

0.9843 1.2598 1.5748 1.9685

M16x1 M18x1 0.0197 0.0197 M20x1.5 M24x1.5

2.64 3.12 4.84 6.16

★ ★ ★ ★

For tapping we recommend collets type PGR-GB. Collets for taps see page 267-268, please order separately. Coolant tubes and wrenches see page 295, please order separately.

PGR


264

Ordering example: F3221C03.1, KSN1/Softsynchro/PGR - HSK50A DIN69893A

powRgrip®

Tap Holder Technology · Type KSN/Softsynchro/PGR

Cylindrical Shank Features

ØD

Ø D3

T Tension

Ø D2

Compression C

Collet holder with cylindrical shank according to DIN 1835 B+E with internal coolant supply.

Collet L3 L2

Type

L1

inch L2

Shank Size D2

EDP Number

Tap Range

Clamping Range

Collet Size


25

F3221G26.1.44

M4-M12

4.5-10

PGR 15 GB

0.9449 1.3386 3.4449 2.2441

2.2441

0.0197 0.0197

1.05

★


25

F3223G26.1.44

M8-M20

8-16

PGR 25 GB

1.5748 1.7717 4.0748 2.2441

2.6378

0.0197 0.0197

2.12

★

D3

D

L1

L3

C

T

Weight (lbs)

For tapping we recommend collets type PGR-GB. Collets for taps see page 267-268, please order separately.

PGR



265

powRgrip®

Tap Holder Technology · Type EM/PGR/IKZ

Quick-change adapter with collet adaption and internal coolant supply.

ØD

Ø D1

Features

Collet L2 L1

inch Collet Size

D

D1

L1

L2

Weight (lbs)

4.5-10 0.141-0.255

PGR 15 GB

0.9449

0.7480

2.5197

1.6535

0.24

★

8-16 0.255-0.700

PGR 25 GB

1.5748

1.2205

3.4252

2.0472

0.95

★

Type

EDP Number

Tap Range

Clamping Range

EM 01/PGR/IKZ

F3561015

M4-M12 No.0-1/4"

EM 03/PGR/IKZ

F3563025

M8-M20 1/4"-7/8"NPT

For tapping we recommend collets type PGR-GB.

PGR

Collets for taps see page 267-268, please order separately.

266

Ordering example: F3561015, EM01/PGR/IKZ

powRgrip®

Tap Holder Technology · Type PGR-GB Collets

Metric Collets with square driving and length adjustment.

L2

Options

ØD

Ø D2

Ø D1

K2

L3 L

Type

PGR 15 GB

PGR 25 GB

Tap Range

M4 - M12

M8 - M20

Collet Dimensions (mm) For taps according to DIN D2 K2 DIN 371 3.4 4.9 5.5 6.2 7 8 9 9 11 12

M4 M4.5 - 6 M7 M8

DIN 374 DIN 376 M6 M8 M10 M12

M10 M14 M16 M18 M20

★

★

22 15 50.5 4.5

33 25 60.5 6

EDP L3 EDP Number Number min max F0942615.4.5 27 29 29 31 F0942615.6 29 31 F0942615.7 34 36 F0942625.8 F0942615.8 35 37 F0942625.9 F0942615.9 F0942615.10 36 38 F0942625.10 F0942625.11 F0942625.12 F0942625.14 F0942625.16

L3 min max

34 35 39 40 40 42 43

36 37 41 42 42 44 45

PGR

4.5 6 7 8 9 10 11 12 14 16

ØD Ø D1 L L2


267

powRgrip®

Tap Holder Technology · Type PGR-GB Collets Inch Options

Collets with square driving and length adjustment.

L2

ØD

Ø D2

Ø D1

K2

L3 L

Type

PGR 15 GB

Tap Range

Collet Dimensions (inch)

No.0 -

ØD Ø D1 L L2

For taps acc. to inch dimensions D2 K2 Reinforced Reduced Shank Shank 0.141 0.110 No.0-No.6 No.8 0.168 0.131 No.10 0.194 0.152 No.12 0.220 0.165 1/4" 0.255 0.191 5/16" 0.318 0.238 3/8" 0.381 0.286 7/16" 0.323 0.242 1/2" 0.367 0.275 0.4375 0.328 1/8 NPT1) 5/8" 0.480 0.360 0.5625 0.421 1/4 NPT1) 3/4" 0.590 0.442 1/2 NPT1) 0.687 0.515 0.700 0.531 3/8 NPT1)

PGR 25 GB 1/4

- 3/8" NPT

★

★

0.8661 0.5906 1.9882 0.1772

1.2992 0.9843 2.3819 0.2362

EDP Number F0942715.3.58 F0942715.4.27 F0942715.4.93 F0942715.5.59 F0942715.6.48

L3 EDP Number min max 1.063 1.142 1.063 1.142 1.063 1.142 1.142 1.220 1.142 1.220 F0942725.6.48 F0942725.8.08 F0942725.9.68 F0942725.8.20 F0942725.9.32 F0942725.11.11 F0942725.12.19 F0942725.14.29 F0942725.14.99 F0942725.17.46 F0942725.17.78

L3 min

max

1.220 1.260 1.378 1.339 1.378 1.575 1.575 1.654 1.654 1.693 1.693

1.299 1.339 1.457 1.417 1.457 1.654 1.654 1.732 1.732 1.772 1.772

only for NPT taps with long shank.

PGR

1)

1/4"

268

Ordering example: F0942715.3.58, PGR15GB - 0.141

powRgrip®

Tap Holder Technology · Type KSN/Synchro/PGR

SK Shank

Ø D3

Features

G

ØD

Collet holder with taper shank according to DIN 69871 A+AD with internal coolant supply.

L1 L

Type

Shank Size

EDP Number

Clamping Range

Collet Size

D3

D

mm G

L

L1

Weight (lbs)

KSN 1/ Synchro/PGR 80

SK 40

F3131651.1.080

3-10 mm

PGR 15

24

28.5

M16

80

35

2.09

★


SK 40

F3133651.1.080

3-20 mm

PGR 25

40

40

M16

80

—

2.12

★

Collets see page 272, please order separately.

PGR



269

powRgrip®

Tap Holder Technology · Type KSN/Synchro/PGR BT Shank

G

Ø D3

Collet holder with taper shank according to JIS B 6339 (MAS BT) with internal coolant supply. ØD

Features

L1 L

Type

Shank Size

EDP Number


BT 40

F3131891.1.080


BT 40

F3133891.1.080

Collet Size

D3

D

inch G

L

L1

Weight (lbs)

3-10 mm 0.1181-0.3937

PGR 15

0.9449

1.1220

M16

3.1496

1.6929

2.43

★

3-20 mm 0.1181-0.7874

PGR 25

1.5748

1.5748

M16

3.1496

—

2.67

★

Clamping Range

Collets see page 272, please order separately.

PGR


270

Ordering example: F3131891.1.080, KSN1/Synchro/PGR80 - BT40

powRgrip®

Tap Holder Technology · Type KSN/Synchro/PGR

HSK Shank

Ø D3

Features

G

ØD


L1 L

Type

Shank Size

EDP Number


HSK 63A

F3131C04.1.080


HSK 63A

F3133C04.1.100

Collet Size

D3

D

inch G

L

L1

Weight (lbs)

3-10 mm 0.1181-0.3937

PGR 15

0.9449

1.2795

M16

3.1496

1.5551

1.76

★

3-20 mm 0.1181-0.7874

PGR 25

1.5748

1.5748

M16

3.9370

—

2.40

★

Clamping Range

Collets see page 272 please order separately. Coolant tubes and wrenches see page 295, please order separately.

PGR



271

powRgrip®

Tap Holder Technology · Type PGR Collets Metric/Inch Collets without square driving, with length adjustment.

ØD

Ø D2

L2

Ø D1

Options

L3 L

Type Tap Range

ØD Ø D1 L L2


D2 inch 0.1181 0.1250 0.1575 0.1875 0.1969 0.2362 0.2500 0.3125 0.3150 0.3750 0.3937 0.7424 0.5000 0.5512 0.6250 0.6299 0.7087 0.7500 0.7874

inch 1/8 3/16

1/4 5/16 3/8

1/2 5/8

3/4

PGR 25

3-10 mm / 0.1181-0.3937

3-20 mm / 0.1181-0.7874

★

★

0.8661 0.5906 1.9882 0.1772

1.2992 0.9843 2.3819 0.2362

EDP Number F0943615.3 F0943615.3.175 F0943615.4 F0943615.4.763 F0943615.5 F0943615.6 F0943615.6.350 F0943615.7.938 F0943615.8 F0943615.9.525 F0943615.10

L3 min max 0.984 1.260 0.984 1.260 0.984 1.260 0.984 1.260 0.984 1.260 1.299 1.575 1.299 1.575 1.299 1.575 1.299 1.575 1.457 1.732 1.457 1.732

EDP Number F0943625.3 F0943625.3.175 F0943625.4 F0943625.4.763 F0943625.5 F0943625.6 F0943625.6.350 F0943625.7.938 F0943625.8 F0943625.9.525 F0943625.10 F0943625.12 F0943625.12.700 F0943625.14 F0943625.15.875 F0943625.16 F0943625.18 F0943625.19.050 F0943625.20

L3 min max 0.984 1.299 0.984 1.299 0.984 1.299 0.984 1.299 0.984 1.299 1.299 1.614 1.299 1.614 1.299 1.614 1.299 1.614 1.457 1.772 1.457 1.772 1.654 1.969 1.654 1.969 1.654 1.969 1.772 2.047 1.772 2.047 1.772 2.047 1.850 2.047 1.850 2.047

PGR

D2 mm 3.000 3.175 4.000 4.763 5.000 6.000 6.350 7.938 8.000 9.525 10.000 12.000 12.700 14.000 15.875 16.000 18.000 19.050 20.000

PGR 15

272

Ordering example: F0943615.3, PGR15 - 0.1181

powRgrip®


powRgrip® Machine PGU Type

EDP Number

Description

PGU 6100 E

F0949900.6100E

PGU 6100 A

F0949900.6100A

Dimensions (W x D x H)

Weight (lbs)

Machine for system PGR, voltage 230V AC

20.3 x 20.3 x 28.7

165

★

Machine for system PGR, voltage 110V AC

20.3 x 20.3 x 28.7

165

★

Adapter for System PGR Type

EDP Number

Description

PGR-APG 15

F0949915

Adapter for collet chucks and quick-change adaptors Type PGR 15

1.65

★

PGR-APG 25

F0949925

Adapter for collet chucks and quick-change adaptors Type PGR 25

1.65

★

Weight (lbs)


Type

EDP Number

Description

Weight (lbs)

PGS 1

F0949801

Stand no. 1

7.68

★

PGP 300 M

F0949802

Hand pump 4250 psi

10.78

★

PGC 1500

F0949800.15

Hydraulic clamping unit for PG 15 holders

30.58

★

PGC 2500

F0949800.25

Hydraulic clamping unit for PG 25 holders

29.35

★

273

PGR

powRgrip® Machine PGC

powRgrip®


Pre-adjustment tool for System PGR Type

EDP Number

Description

Weight (lbs)

PGR-VEW 15

F0949815

Pre-adjustment tool for Type PGR 15

1.52

★

PGR-VEW 25

F0949825

Pre-adjustment tool for Type PGR 25

0.22

★

Taper cleaner for System PGR EDP Number

Description

Weight (lbs)

PGR-TKC 15

F0949715

Taper cleaner for Type PGR 15

0.09

★

PGR-TKC 25

F0949725

Taper cleaner for Type PGR 25

0.10

★

PGR

Type

274


Ordering example: F0949815, PGR-VEW15

Tap Holder Technology · Quick-Change Adapters · Type EM Program

EM

EM

275

Tap Holder Technology · Quick-Change Adapters · Type EM

Application Range The quick-change adapters type EM are designed to be used in our tap holders type SFM and KSN. The 5 sizes are divided up into according cutting ranges and are available in 5 different versions. Note: The quick-change adapters are suitable for cutting right-hand threads and left-hand threads. Tap Adaption by Quick-Change Adapters The adaption of the tap is executed via a quick-change-ball-clamping-system, whereby a separate adapter is required for each shank diameter. Internal Coolant Supply Depending on the version of the tap, with or without oil channel, the quick-change-adapters are available in two versions: Version 1:

Version 2: Quick-change-adapter Type EM/IKZ and EM-U/IKZ with coolant supply via supply channels outside along the tap shank for taps without oil channel.

Standard quick-change-adapter Type EM and EM-U with coolant supply via taps with oil channel.

Designs: Version EM - Normal version, without overload clutch, - Application range: Especially for cutting of through threads. Version EM-U - With integrated, readjustable overload clutch for right- and left-hand threads, - Application range: Especially for cutting blind threads.

EM

Note:

276

The description of the quick-change-adapters types EM-Z and EM-R may be taken from the according leaflets.

Shank Diameters and Square Sizes of Taps

Ø D2

K2

L4

ANSI Shank

D2

mm K2

L4

2.5 2.8 3.5 4 4.5 6 7 8 9 10 11 12 14 16 18 20 22 25 28 32 36 40 45

2.1 2.1 2.7 3.0 3.4 4.9 5.5 6.2 7.0 8.0 9.0 9.0 11.0 12.0 14.5 16.0 18.0 20.0 22.0 24.0 29.0 32.0 35.0

5 5 6 6 6 8 8 9 10 11 12 12 14 15 17 19 21 23 25 27 32 35 38

D2 0.141 0.168 0.194 0.220 0.255 0.3125 1) 0.318 0.323 0.367 0.381 0.429 0.4375 1) 0.480 0.542 0.5625 1) 0.590 0.652 0.6875 1) 0.697 0.700 1) 0.800 0.896 0.9063 1) 1.021 1.108 1.125 1) 1.233 1.305 1.430 1.519 1.644 1)

inch K2

L4

0.110 0.131 0.152 0.165 0.191 0.234 0.238 0.242 0.275 0.286 0.322 0.328 0.360 0.406 0.421 0.442 0.489 0.515 0.523 0.531 0.600 0.672 0.679 0.766 0.831 0.843 0.925 0.979 1.072 1.139 1.233

0.189 0.252 0.252 0.280 0.311 0.374 0.374 0.406 0.437 0.437 0.500 0.374 0.563 0.626 0.437 0.689 0.689 0.626 0.752 0.500 0.811 0.874 0.689 1.000 1.063 0.811 1.126 1.126 1.252 1.252 1.374

NPT/NPTF thread

EM

DIN Shank

277

Tap Holder Technology · Quick-Change Adapters · Type EM/DIN Metric Quick-change adapter, standard type, without overload clutch system.

K2

ØD

Ø D1

If used with IKZ taps

Ø D2

Features

L3(+) L2 L5 L1

Type Tap Range

EM 00

EM 01

EM 03

EM 04

EM 05

M1 - M10

M3 - M14

M4.5 - M24

M14 - M36

M22 - M48

●

●

●

●

●

Weight

(lbs)

0.066

0.132

0.550

1.980

4.620


ØD Ø D1 L1 L2

22.0 13.0 26.5 7.0

30.0 19.0 28.5 7.0

48.0 31.0 46.0 11.0

70.0 48.0 69.5 14.0

92.0 60.0 105.0 42.0

EDP Number F0560100 F0560101 F0560102 F0560103 F0560104 F0560106 F0560107 F0800108 1)

L3

L5

8 8 8 8 8 8 8 8

20 20 21 21 21 23 23 24

EDP Number

L3

L5

F0561102 F0561103 F0561104 F0561106 F0561107 F0561108 F0561109 F0561110 F0561111 F0801112 1)

10 10 10 10 10 10 10 10 9 9

23 23 23 25 25 26 27 28 28 28

EDP Number

L3

L5

F0563106 F0563107 F0563108 F0563109 F0563110 F0563111 F0563112 F0563113 F0563114 F0563115 F0803116 1) F0803117 1)

19 19 19 19 19 19 19 19 19 19 15 15

38 38 39 40 41 42 42 44 45 47 45 47

EDP Number

L3

L5

F0564111 F0564112 F0564113 F0564114 F0564115 F0564116 F0564117 F0564118 F0564119 F0804120 1) F0804121 1)

30 30 30 30 30 30 30 30 30 30 30

56 56 58 59 61 63 65 67 69 71 76

EDP Number

L3

L5

F0565115 F0565116 F0565117 F0565118 F0565119 F0565120 F0565121 F0805122 1) F0805123 1)

29 29 29 29 29 29 29 27 24

88 90 92 94 96 98 103 104 104

EM

For taps according to DIN D2 K2 DIN 371 DIN 374 DIN 376 2.5 M3.5 2.1 M1 - 1.8 2.8 M4 2.1 M2 - 2.5 M3 3.5 M4.5 - 5 2.7 M3.5 4.0 3.0 M4 M6 4.5 3.4 M8 6.0 4.9 M4.5 - 6 M7 M10 7.0 5.5 M8 8.0 6.2 M12 9.0 7.0 M10 10.0 8.0 M14 11.0 9.0 M16 12.0 9.0 M18 14.0 11.0 M20 16.0 12.0 M22 - 26 18.0 14.5 M27 20.0 16.0 M29 - 32 22.0 18.0 M33 25.0 20.0 M34 - 38 28.0 22.0 M39 - 42 32.0 24.0 M44 - 50 36.0 29.0 M52 40.0 32.0 M55 - 60 45.0 35.0

1)

278

Extended clamping range (for cutting metric fine threads) Dimensions upon request.

Ordering example: F0560100, EM00 - 2.5 DIN

Tap Holder Technology · Quick-Change Adapters · Type EM/Inch Inch Quick-change adapter, standard type, without overload clutch system.

Features

If used with IKZ taps

ØD

Ø D1

Ø D2

K2

L3(+) L2 L5 L1

EM 00

Tap Range

Weight

No.0 -

(lbs)

ØD Ø D1 Quick-Change Adapter Dimensions (inch) L1 L2 For taps acc. to inch dimensions D2 K2 Reinforced Reduced Shank Shank 0.141 0.110 No.0-No.6 0.168 0.131 No.8 No.10 0.194 0.152 No.12 0.220 0.165 1/4" 0.255 0.191 0.3125 0.234 1/16 NPT 5/16" 0.318 0.238 3/8" 0.381 0.286 7/16" 0.323 0.242 1/2" 0.367 0.275 9/16" 0.429 0.322 0.4375 0.328 1/8 NPT 5/8" 0.480 0.360 11/16" 0.542 0.406 0.5625 0.421 1/4 NPT 3/4" 0.590 0.442 13/16" 0.652 0.489 1/2 NPT 0.6875 0.515 7/8" 0.697 0.523 0.700 0.531 3/8 NPT 1" 0.800 0.600 1 1/8" 0.896 0.672 3/4 NPT 0.9063 0.679 1 1/4" 1.021 0.766 1 3/8" 1.108 0.831 1 NPT 1.125 0.843 1 1/2" 1.233 0.925 1 5/8" 1.305 0.979 1 3/4" 1.430 1.072 1 7/8" 1.519 1.139 2" 1.644 1.233

EDP Number F0560300 F0560301 F0560302 F0560303 F0560304

EM 01

1/4"

EM 03

9/16"

No.0 -

1/4

In stock

5/8

-1

EM 05

3/8"

7/8

- 1 7/8"

●

●

●

●

●

0.066

0.132

0.550

1.980

4.620

0.87 0.512 1.04 0.28

1.18 0.748 1.12 0.28

1.89 1.220 1.81 0.43

2.76 1.890 2.74 0.55

3.62 2.362 4.13 1.65

L3

L5

0.315 0.315 0.315 0.315 0.315

0.780 0.843 0.843 0.870 0.902

EDP Number F0561300 F0561301 F0561302 F0561303 F0561304 F0561350 F0561306 F0561311 F0561307 F0561310 F0561313 F0561351 F0801315 1)

L3

L5

0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.276

0.858 0.921 0.921 0.949 0.980 1.043 1.043 1.106 1.075 1.106 1.169 1.043 1.114

EDP Number

L3

L5

F0563304 F0563350 F0563306 F0563311 F0563307 F0563310 F0563313 F0563351 F0563315 F0563317 F0563352 F0563319 F0563321 F0563353 F0563323 F0563354 F0803325 1) F0803326 1)

0.591 0.354 0.591 0.591 0.591 0.591 0.591 0.354 0.591 0.591 0.295 0.591 0.591 0.354 0.591 0.354 0.512 0.472

1.335 1.161 1.398 1.461 1.429 1.461 1.524 1.161 1.587 1.650 1.165 1.713 1.713 1.413 1.776 1.287 1.756 1.780

1)

●

-

EM 04

7/8"

EDP Number

L3

L5

F0564315 F0564317 F0564352 F0564319 F0564321 F0564353 F0564323 F0564354 F0564325 F0564326 F0564355 F0564327 F0564328 F0564356 F0804329 1)

0.551 0.551 0.256 0.551 0.551 0.315 0.551 0.315 1.024 1.024 0.394 1.024 1.024 0.394 1.024

1.665 1.728 1.244 1.791 1.791 1.492 1.854 1.366 2.386 2.449 1.634 2.575 2.638 1.756 2.701

EDP Number

L3

L5

F0565323 F0565354 F0565325 F0565326 F0565355 F0565327 F0565328 F0565356 F0565329 F0565330 F0565331 F0565332 F0805333 1)

0.000 -0.512 0.000 0.000 -0.512 0.000 0.000 -0.512 0.000 0.000 0.000 0.000 0.669

2.406 1.642 2.465 2.528 1.831 2.654 2.717 1.953 2.780 2.780 2.906 2.906 3.697


279

EM

Type

Tap Holder Technology · Quick-Change Adapters · Type EM/IKZ/DIN Metric

For taps without internal coolant supply.

ØD

K2

Ø D2

Along the tap shank

Quick-change adapter, standard type, without overload clutch system. Ø D1

Features

L3(+) L2 L5 L1

Type Tap Range

EM 01 / IKZ

EM 03 / IKZ

EM 04 / IKZ

EM 05 / IKZ

M3 - M14

M4.5 - M24

M14 - M36

M22 - M48

●

●

●

●

Weight

(lbs)

0.132

0.550

1.980

4.620


ØD Ø D1 L1 L2

30.0 19.0 28.5 7.0

48.0 31.0 46.0 11.0

70.0 48.0 69.5 14.0

92.0 60.0 105.0 42.0

EDP Number

L3

L5

F0561102.5 F0561103.5 F0561104.5 F0561106.5 F0561107.5 F0561108.5 F0561109.5 F0561110.5 F0561111.5

10 10 10 10 10 10 10 10 9

23 23 23 28 25 26 27 29 28

EDP Number

L3

L5

F0563106.5 F0563107.5 F0563108.5 F0563109.5 F0563110.5 F0563111.5 F0563112.5 F0563113.5 F0563114.5 F0563115.5

19 19 19 19 19 19 19 19 19 19

38 38 39 40 41 42 42 44 45 47

EDP Number

L3

L5

F0564111.5 F0564112.5 F0564113.5 F0564114.5 F0564115.5 F0564116.5 F0564117.5 F0564118.5 F0564119.5

30 30 30 30 30 30 30 30 30

56 56 58 59 61 63 65 67 69

EDP Number

L3

L5

F0565115.5 F0565116.5 F0565117.5 F0565118.5 F0565119.5 F0565120.5 F0565121.5

29 29 29 29 29 29 29

88 90 92 94 96 98 103

EM

For taps according to DIN D2 K2 DIN 371 DIN 374 DIN 376 M3.5 2.5 2.1 M1-1.8 M4 2.8 2.1 M2-2.5 M3 M4.5-5 3.5 2.7 M3.5 4.0 3.0 M4 M6 4.5 3.4 M8 6.0 4.9 M4.5-6 M7 M10 7.0 5.5 M8 8.0 6.2 M12 9.0 7.0 M10 10.0 8.0 M14 11.0 9.0 M16 12.0 9.0 M18 14.0 11.0 M20 16.0 12.0 M22-26 18.0 14.5 M27 20.0 16.0 M29-32 22.0 18.0 M33 25.0 20.0 M34-38 28.0 22.0 M39-42 32.0 24.0 M44-50 36.0 29.0

280

Ordering example: F0561102.5, EM01/IKZ - 3.5 DIN

Tap Holder Technology · Quick-Change Adapters · Type EM/IKZ/Inch Inch Quick-change adapter, standard type, without overload clutch system. For taps without internal coolant supply.

ØD

Ø D1

Ø D2

K2

Features

Along the tap shank

L3(+) L2 L5 L1

EM 01 / IKZ

Tap Range

Weight

No.0 -

(lbs)

ØD Ø D1 Quick-Change Adapter Dimensions (inch) L1 L2 For taps acc. to inch dimensions D2 K2 Reinforced Reduced Shank Shank 0.141 0.110 No.0-No.6 No.8 0.168 0.131 No.10 0.194 0.152 No.12 0.220 0.165 1/4" 0.255 0.191 0.3125 0.234 1/16 NPT 5/16" 0.318 0.238 3/8" 0.381 0.286 7/16" 0.323 0.242 1/2" 0.367 0.275 9/16" 0.429 0.322 0.4375 0.328 1/8 NPT 5/8" 0.480 0.360 11/16" 0.542 0.406 0.5625 0.421 1/4 NPT 3/4" 0.590 0.442 13/16" 0.652 0.489 1/2 NPT 0.6875 0.515 7/8" 0.697 0.523 0.700 0.531 3/8 NPT 1" 0.800 0.600 1 1/8" 0.896 0.672 3/4 NPT 0.9063 0.679 1 1/4" 1.021 0.766 1 3/8" 1.108 0.831 1 NPT 1.125 0.843 1 1/2" 1.233 0.925 1 5/8" 1.305 0.979 1 3/4" 1.430 1.072 1 7/8" 1.519 1.139

●

In stock

EM 03 / IKZ

9/16"

1/4

-

EM 04 / IKZ

7/8"

5/8

-1

EM 05 / IKZ

3/8"

7/8

- 1 7/8"

●

●

●

●

0.132

0.550

1.980

4.620

1.18 0.748 1.12 0.28

1.89 1.220 1.81 0.43

2.76 1.890 2.74 0.55

3.62 2.362 4.13 1.65

EDP Number F0561300.5 F0561301.5 F0561302.5 F0561303.5 F0561304.5 F0561350.5 F0561306.5 F0561311.5 F0561307.5 F0561310.5 F0561313.5 F0561351.5

L3

L5

0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.394

0.858 0.921 0.921 0.949 0.980 1.043 1.043 1.106 1.075 1.106 1.169 1.043

EDP Number

L3

L5

F0563304.5 F0563350.5 F0563306.5 F0563311.5 F0563307.5 F0563310.5 F0563313.5 F0563351.5 F0563315.5 F0563317.5 F0563352.5 F0563319.5 F0563321.5 F0563353.5 F0563323.5 F0563354.5

0.591 0.354 0.591 0.591 0.591 0.591 0.591 0.354 0.591 0.591 0.295 0.591 0.591 0.354 0.591 0.354

1.335 1.161 1.398 1.461 1.429 1.461 1.524 1.161 1.587 1.650 1.165 1.713 1.713 1.413 1.776 1.287

EDP Number

L3

L5

F0564315.5 F0564317.5 F0564352.5 F0564319.5 F0564321.5 F0564353.5 F0564323.5 F0564354.5 F0564325.5 F0564326.5 F0564355.5 F0564327.5 F0564328.5 F0564356.5

0.551 0.551 0.256 0.551 0.551 0.315 0.551 0.315 1.024 1.024 0.394 1.024 1.024 0.394

1.665 1.728 1.244 1.791 1.791 1.492 1.854 1.366 2.386 2.449 1.634 2.575 2.638 1.756

EDP Number

L3

L5

F0565323.5 F0565354.5 F0565325.5 F0565326.5 F0565355.5 F0565327.5 F0565328.5 F0565356.5 F0565329.5 F0565330.5 F0565331.5 F0565332.5

0.000 -0.512 0.000 0.000 -0.512 0.000 0.000 -0.512 0.000 0.000 0.000 0.000

2.406 1.642 2.465 2.528 1.831 2.654 2.717 1.953 2.780 2.780 2.906 2.906

EM

Type

281

Tap Holder Technology · Quick-Change Adapters · Type EM-U/DIN Metric Quick-change adapter with overload clutch system.

K2

ØD

Ø D2

Ø D1

Features

If used with IKZ taps L3(+) L2 L5

EM

L1

Type

EM 00-U

EM 01-U

EM 03-U

EM 04-U

EM 05-U

Tap Range

M1 - M10

M3 - M14

M4.5 - M24

M14 - M36

M22 - M48

●

●

●

●

●

Weight

(lbs)

0.154

0.330

1.210

3.520

8.580


ØD Ø D1 L1 L2

23.0 13.0 40.5 21.0

32.0 19.0 46.5 25.0

50.0 31.0 69.0 34.0

72.0 48.0 100.5 45.0

95.0 60.0 131.0 68.0

For taps according to DIN D2 K2 DIN 371 DIN 374 DIN 376 2.5 2.1 M1 - 1.8 2.5 M3.5 2.1 M2 2.8 2.1 M2.5 2.8 2.1 M4 2.8 2.1 M3 3.5 2.7 M4.5 - 5 3.5 2.7 M3.5 4.0 3.0 M4 4.5 3.4 M6 4.5 3.4 6.0 4.9 M4.5 - 5 M6 6.0 4.9 M8 6.0 4.9 M10 7.0 5.5 M8 8.0 6.2 M12 9.0 7.0 M10 10.0 8.0 M14 11.0 9.0 M16 12.0 9.0 M18 14.0 11.0 M20 16.0 12.0 M22 - 26 18.0 14.5 M27 20.0 16.0 M29 - 32 22.0 18.0 M33 25.0 20.0 M34 - 38 28.0 22.0 M39 - 42 32.0 24.0 M44 - 50 36.0 29.0 M52 40.0 32.0 M55 - 60 45.0 35.0

EDP L3 Number F0570100.1 6.0 F0570100.2 6.0 F0570101.1 6.0 F0570101.2 6.0 F0570101.3 6.0 F0570102.1 6.0 F0570102.2 6.0 F0570103 6.0 F0570104.1 6.0 F0570104.2 6.0 F0570106.1 6.0 F0570106.2 6.0 F0570106.3 6.0 F0570107 6.0 F0810108 1) -0.5

L5 20.0 20.0 20.0 20.0 20.0 21.0 21.0 21.0 21.0 21.0 23.0 23.0 23.0 23.0 30.5

EDP Number

L3

F0571102.1 8.0 F0571102.2 8.0 F0571103 8.0 F0571104.1 8.0 F0571104.2 8.0 F0571106.1 8.0 F0571106.2 8.0 F0571106.3 8.0 F0571107 8.0 F0571108 8.0 F0571109 8.0 F0571110 8.0 F0571111 8.0 F0811112 1) -2.5

L5

23.0 23.0 23.0 23.0 23.0 25.0 25.0 25.0 25.0 26.0 27.0 28.0 29.0 39.5

EDP Number

F0573106.1 4.0 F0573106.2 4.0 F0573106.3 4.0 F0573107 4.0 F0573108 4.0 F0573109 4.0 F0573110 4.0 F0573111 4.0 F0573112 4.0 F0573113 4.0 F0573114 4.0 F0573115 4.0 F0813116 1) -1.5 F0813117 1) -1.5

1)

282

L3

L5

38.0 38.0 38.0 38.0 39.0 40.0 41.0 42.0 42.0 44.0 45.0 47.0 54.5 56.5

EDP Number

L3

F0574111 1.0 F0574112 1.0 F0574113 1.0 F0574114 1.0 F0574115 1.0 F0574116 1.0 F0574117 1.0 F0574118 1.0 F0574119 1.0 F0814120 1) -1.0 F0814121 1) -1.0

L5

56.0 56.0 58.0 59.0 61.0 63.0 65.0 67.0 69.0 73.0 78.0

EDP Number

F0575115 F0575116 F0575117 F0575118 F0575119 F0575120 F0575121 F0815122 1) F0815123 1)

L3

L5

-3.0 88.0 -3.0 90.0 -3.0 92.0 -3.0 94.0 -3.0 96.0 -3.0 98.0 -3.0 103.0 -7.0 110.0 -7.0 113.0


Ordering example: F0570100.1, EM00-U - 2.5

Tap Holder Technology · Quick-Change Adapters · Type EM-U/Inch Inch Quick-change adapter with overload clutch system.

Features

ØD

Ø D2

Ø D1

K2

If used with IKZ taps L3(+) L2 L5 L1

EM 00-U

Tap Range

Weight

No.0 -

(lbs)

ØD Ø D1 Quick-Change Adapter Dimensions (inch) L1 L2 For taps acc. to inch dimensions D2 K2 Reinforced Reduced Shank Shank 0.141 0.110 No.0-No.6 0.168 0.131 No.8 No.10 0.194 0.152 No.12 0.220 0.165 1/4" 0.255 0.191 0.3125 0.234 1/16 NPT 5/16" 0.318 0.238 3/8" 0.381 0.286 7/16" 0.323 0.242 1/2" 0.367 0.275 9/16" 0.429 0.322 0.4375 0.328 1/8 NPT 5/8" 0.480 0.360 11/16" 0.542 0.406 0.5625 0.421 1/4 NPT 3/4" 0.590 0.442 13/16" 0.652 0.489 1/2 NPT 0.6875 0.515 7/8" 0.697 0.523 0.700 0.531 3/8 NPT 1" 0.800 0.600 1 1/8" 0.896 0.672 3/4 NPT 0.9063 0.679 1 1/4" 1.021 0.766 1 3/8" 1.108 0.831 1 NPT 1.125 0.843 1 1/2" 1.233 0.925 1 5/8" 1.305 0.979 1 3/4" 1.430 1.072 1 7/8" 1.519 1.139 2" 1.644 1.233

EDP Number F0570300 F0570301 F0570302 F0570303 F0570304

EM 01-U

1/4"

No.0 -

EM 03-U

9/16"

1/4

In stock

5/8

-1

EM 05-U

3/8"

7/8

- 1 7/8"

●

●

●

●

●

0.154

0.330

1.210

3.520

8.580

0.90 0.512 1.59 0.83

1.26 0.748 1.83 0.98

1.97 1.220 2.72 1.34

2.83 1.890 3.96 1.77

3.74 2.362 5.16 2.68

L3

L5

0.236 0.236 0.236 0.236 0.236

0.780 0.843 0.843 0.870 0.902

EDP Number F0571300 F0571301 F0571302 F0571303 F0571304 F0571350 F0571306 F0571311 F0571307 F0571310 F0571313 F0571351 F0811315 1)

L3

L5

0.315 0.315 0.315 0.315 0.315 0.315 0.315 0.315 0.315 0.315 0.315 0.315 -0.098

0.858 0.921 0.921 0.949 0.980 1.043 1.043 1.106 1.075 1.106 1.169 1.043 1.646

EDP Number

L3

L5

F0573304 F0573350 F0573306 F0573311 F0573307 F0573310 F0573313 F0573351 F0573315 F0573317 F0573352 F0573319 F0573321 F0573353 F0573323 F0573354 F0813325 1) F0813326 1)

0.354 0.591 0.354 0.354 0.354 0.354 0.354 0.591 0.354 0.354 0.650 0.354 0.354 0.591 0.354 0.591 -0.059 -0.059

1.295 1.122 1.358 1.421 1.390 1.421 1.484 1.122 1.547 1.610 1.126 1.673 1.673 1.374 1.736 1.248 2.209 2.272

1)

●

-

EM 04-U

7/8"

EDP Number

L3

L5

F0574315 F0574317 F0574352 F0574319 F0574321 F0574353 F0574323 F0574354 F0574325 F0574326 F0574355 F0574327 F0574328 F0574356 F0814329 1)

0.787 0.787 1.083 0.787 0.787 1.024 0.787 1.024 0.315 0.315 0.945 0.315 0.315 0.945 0.118

1.547 1.610 1.126 1.673 1.673 1.374 1.736 1.248 2.268 2.331 1.516 2.457 2.520 1.638 2.780

EDP Number

L3

L5

F0575323 F0575354 F0575325 F0575326 F0575355 F0575327 F0575328 F0575356 F0575329 F0575330 F0575331 F0575332 F0815333 1)

1.102 1.811 1.102 1.102 1.732 1.102 1.102 1.732 1.102 1.102 1.102 1.102 0.394

2.327 1.366 2.386 2.449 1.634 2.575 2.638 1.756 2.701 2.701 2.827 2.827 3.657


283

EM

Type

Tap Holder Technology · Quick-Change Adapters · Type EM-U/IKZ/DIN Metric Quick-change adapter with overload clutch system.

K2

ØD

Ø D2

Ø D1

Features

Along the tap shank L3(+) L2 L5 L1

Type Tap Range

EM 01-U/IKZ

EM 03-U/IKZ

EM 04-U/IKZ

EM 05-U/IKZ

M3 - M14

M4.5 - M24

M14 - M36

M22 - M48

●

●

●

●

Weight

(lbs)

0.330

1.21

3.520

8.580


ØD Ø D1 L1 L2

32.0 19.0 46.5 25.0

50.0 31.0 69.0 34.0

72.0 48.0 100.5 45.0

95.0 60.0 131.0 68.0

EDP Number

L3

L5

F0571102.1.5 F0571102.2.5 F0571103.5 F0571104.1.5 F0571104.2.5 F0571106.1.5 F0571106.2.5 F0571106.3.5 F0571107.5 F0571108.5 F0571109.5 F0571110.5 F0571111.5

8 8 8 8 8 8 8 8 8 8 8 8 8

23 23 23 23 23 25 25 25 25 26 27 28 29

EDP Number

L3

L5

F0573106.1.5 F0573106.2.5 F0573106.3.5 F0573107.5 F0573108.5 F0573109.5 F0573110.5 F0573111.5 F0573112.5 F0573113.5 F0573114.5 F0573115.5

4 4 4 4 4 4 4 4 4 4 4 4

38 38 38 38 39 40 41 42 42 44 45 47

EDP Number

F0574111.5 F0574112.5 F0574113.5 F0574114.5 F0574115.5 F0574116.5 F0574117.5 F0574118.5 F0574119.5

L3

L5

1 1 1 1 1 1 1 1 1

56 56 58 59 61 63 65 67 69

EDP Number

F0575115.5 F0575116.5 F0575117.5 F0575118.5 F0575119.5 F0575120.5 F0575121.5

L3

L5

-3 -3 -3 -3 -3 -3 -3

88 90 92 94 96 98 103

EM

For taps according to DIN D2 K2 DIN 371 DIN 374 DIN 376 M3.5 2.1 M1 - 1.8 2.5 M4 2.1 M2 - 2.5 2.8 M3 2.7 3.5 M4.5 - 5 2.7 3.5 M3.5 3.0 4.0 M4 3.4 4.5 M6 3.4 4.5 4.9 M4.5 - 5 6.0 M6 4.9 6.0 M8 4.9 6.0 M10 5.5 7.0 M8 6.2 8.0 M12 7.0 9.0 M10 8.0 10.0 M14 9.0 11.0 M16 12.0 9.0 M18 14.0 11.0 M20 16.0 12.0 M22 - 26 18.0 14.5 M27 20.0 16.0 M29 - 32 22.0 18.0 M33 25.0 20.0 28.0 22.0 M34 - 38 32.0 24.0 M39 - 42 36.0 29.0 M44 - 50

284

Ordering example: F0571102.1.5, EM01-U/IKZ - 3.5

Tap Holder Technology · Quick-Change Adapters · Type EM-U/IKZ/Inch Inch Quick-change adapter with overload clutch system.

Features

ØD

Ø D2

Ø D1

K2

Along the tap shank L3(+) L2 L5 L1

EM 01-U/IKZ

Tap Range

Weight

No.0 -

(lbs)

ØD Ø D1 Quick-Change Adapter Dimensions (inch) L1 L2 For taps acc. to inch dimensions D2 K2 Reinforced Reduced Shank Shank 0.141 0.110 No.0-No.6 No.8 0.168 0.131 No.10 0.194 0.152 No.12 0.220 0.165 1/4" 0.255 0.191 0.3125 0.234 1/16 NPT 5/16" 0.318 0.238 3/8" 0.381 0.286 7/16" 0.323 0.242 1/2" 0.367 0.275 9/16" 0.429 0.322 0.4375 0.328 1/8 NPT 5/8" 0.480 0.360 11/16" 0.542 0.406 0.5625 0.421 1/4 NPT 3/4" 0.590 0.442 13/16" 0.652 0.489 1/2 NPT 0.6875 0.515 7/8" 0.697 0.523 0.700 0.531 3/8 NPT 1" 0.800 0.600 1 1/8" 0.896 0.672 3/4 NPT 0.9063 0.679 1 1/4" 1.021 0.766 1 3/8" 1.108 0.831 1 NPT 1.125 0.843 1 1/2" 1.233 0.925 1 5/8" 1.305 0.979 1 3/4" 1.430 1.072 1 7/8" 1.519 1.139

●

In stock

EM 03-U/IKZ

9/16"

1/4

-

EM 04-U/IKZ

7/8"

5/8

-1

EM 05-U/IKZ

3/8"

7/8

- 1 7/8"

●

●

●

●

0.330

1.210

3.520

7.920

1.26 0.748 1.83 0.98

1.97 1.220 2.72 1.34

2.83 1.890 3.96 1.77

3.74 2.362 5.16 2.68

EDP Number F0571300.5 F0571301.5 F0571302.5 F0571303.5 F0571304.5 F0571350.5 F0571306.5 F0571311.5 F0571307.5 F0571310.5 F0571313.5

L3

L5

0.315 0.315 0.315 0.315 0.315 0.315 0.315 0.315 0.315 0.315 0.315

0.858 0.921 0.921 0.949 0.980 1.043 1.043 1.106 1.075 1.106 1.169

EDP Number

L3

L5

F0573304.5 F0573350.5 F0573306.5 F0573311.5 F0573307.5 F0573310.5 F0573313.5 F0573351.5 F0573315.5 F0573317.5 F0573352.5 F0573319.5 F0573321.5 F0573353.5 F0573323.5 F0573354.5

0.354 0.591 0.354 0.354 0.354 0.354 0.354 0.591 0.354 0.354 0.650 0.354 0.354 0.591 0.354 0.591

1.295 1.122 1.358 1.421 1.390 1.421 1.484 1.138 1.547 1.610 1.126 1.673 1.673 1.374 1.736 1.248

EDP Number

L3

L5

F0574315.5 F0574317.5 F0574352.5 F0574319.5 F0574321.5 F0574353.5 F0574323.5 F0574354.5 F0574325.5 F0574326.5 F0574355.5 F0574327.5 F0574328.5 F0574356.5

0.787 0.787 1.083 0.787 0.787 1.024 0.787 1.024 0.315 0.315 0.945 0.315 0.315 0.945

1.547 1.610 1.126 1.673 1.673 1.374 1.736 1.248 2.268 2.331 1.516 2.457 2.520 1.638

EDP Number

L3

L5

F0575323.5 F0575354.5 F0575325.5 F0575326.5 F0575355.5 F0575327.5 F0575328.5 F0575356.5 F0575329.5 F0575330.5 F0575331.5 F0575332.5

1.102 1.811 1.102 1.102 1.732 1.102 1.102 1.732 1.102 1.102 1.102 1.102

2.327 1.366 2.386 2.449 1.634 2.575 2.638 1.756 2.701 2.701 2.827 2.827

EM

Type

285

Tap Holder Technology · Quick-Change Adapters · Type EM-Z/ER/IKZ Metric/Inch

Ø D2

+

ØD

Quick-change adapter with collet and internal coolant supply.

Ø D1

Features

5 L2

Type

EDP Number

Tap Range

Clamping Range

Collet Size

D

mm D1

L2

Weight (lbs)

EM 00-Z / ER / IKZ

F0860001

M2-M8 No.0-1/4"

2.5-7 0.1410"-0.2550"

ER 11

19

13

23

0.22

★

EM 01-Z / ER / IKZ

F0861001.13

M4-M12 No.10-1/2"

4.5-10 0.1940"-0.3670"

ER 20

34

19

34,5

0.44

★

EM 03-Z / ER / IKZ

F0863001.13

M4-M20 1/4"-3/4"

4.5-16 0.2550"-0.5900"

ER 32

50

31

44,3

1.10

★

Description: The quick-change adapters of series EM-Z/ER/IKZ are developed for all operations requiring a rigid tool holder. Examples: - Horizontal operation with taps. - Carbide taps. Collets see on pages 296-300. Please order separately.

EM

Clamping nut and wrench are supplied together.

286

Ordering example: F08600001, EM00-Z/ER/IKZ

Tap Holder Technology · Quick-Change Adapters · Type EM-R Metric/Inch Features

ØD

Ø D2

Ø D1

Quick-change adapter with reducing sleeve for smaller clamping ranges.

L2

Type

For Reduced Adapter Size

EDP Number

D

D1

D2

L2

Weight (lbs)

EM 01/00-R

EM 00

F0891000

1.1811

0.7480

0.5118

0.4331

0.088

★

EM 03/00-R

EM 00

F0893000

1.8898

1.2205

0.5118

0.4724

0.484

★

EM 03/01-R

EM 01

F0893001

1.8898

1.2205

0.7480

0.4724

0.374

★

EM 04/01-R

EM 01

F0894001

2.7559

1.8898

0.7480

0.5118

1.870

★

EM 04/03-R

EM 03

F0894003

2.7559

1.8898

1.2205

0.6693

1.320

★

EM 05/03-R

EM 03

F0895003

3.6220

2.3622

1.2205

0.9449

3.960

★

EM 05/04-R

EM 04

F0895004

3.6220

2.3622

1.8898

1.0630

3.300

★

inch

EM

Description: Our quick-change adapters of series EM-R have been developed to allow for smaller clamping ranges. For example. this enables all size 01 quick-change adapters to be used in the reducing sleeve EM 03/01-R.


287

Tap Holder Technology · Quick-Change Adapters · Torque Adjusting Tools Metric/Inch Torque Wrench Type DEU for Type EM-U Quick-Change Adapters Design “A” Single-Armed Torque Wrench

Design “B” Double-Armed Torque Wrench A

K1

K1

inch Measuring Range

A

0.22 - 2.95

M2-M6 No.2-12

9.4488

2.21 - 16.97

M6-M12 No.10-7/16"

14.76 - 132.84

M12-M27 7/16"-1"

Type

EDP Number

For Adapter Size

Design

Torque in Ft. lbs

DEU-00/1

F0900001

00

A

DEU-00/1 DEU-00 DEU-10/1 DEU-10 DEU-20/1 DEU-20

F0900004 F0900000 F0901002 F0901000 F0902002 F0902000

A B A B A B

00 / 01 (03) 03 / 04 05

M24-M52

73.80 - 516.60

7/8"-1 3/4"

7.2835 7.0866 15.7480 22.0472 45.2756 51.1811

K1

Weight (lbs)

1/4"

1.76

3/8"

0.99

1/2"

2.64

3/4"

8.80

★ ★

upon request ★

upon request ★

upon request

Adapter Type AEU for Type EM-U Quick-Change Adapters Adapter for holding quick-change adapters. It is to be clamped with its key face into a vice.

L

Ø D1

ØD

EDP Number

For Adapter Size

D

inch D1

L

Weight (lbs)

AEU-00

F0920000

00

0.9843

0.5118

0.9843

0.15

●

AEU-01

F0921000

01

1.3780

0.7480

1.1024

0.31

●

AEU-03

F0923000

03

2.1654

1.2205

1.5748

1.10

●

AEU-04

F0924000

04

2.9528

1.8898

2.3622

2.64

●

AEU-05

F0925000

05

3.9370

2.3622

2.7559

7.70

●

EM

Type

288

Ordering example: F0900001, DEU-00/1

Tap Holder Technology · Quick-Change Adapters · Torque Adjusting Tools Metric/Inch Spanner with Pin Type VS for Type EM-U Quick-Change Adapters

Type

EDP Number

For Adapter Size

Pin diameter

Weight (lbs)

VS-00

F0930000

00

0.0787

0.18

●

VS-01

F0931000

01

0.0984

0.09

●

VS-03

F0933000

03

0.1575

0.26

●

VS-04

F0934000

04

0.1969

0.55

●

VS-05

F0935000

05

0.2362

0.68

●

Adjusting Overload Clutch, Torque Setting 1. Mount adapter in tap holder or AEU (vise adapter). 2. Remove remaining wire spring. 3. Insert square pin VEU and standard torque wrench. 4. Turn torque wrench to determine actual setting. 5. Turn adjusting nut clockwise to increase torque; counter clockwise to reduce torque. See page 291 for recommended setting values). Note: When tightening, always make sure the clutch will release.

Torque wrench DEU Spanner with pin VS Square pin VEU

Quick-change adapter Adapter AEU

EM

6. Replace the retaining wire spring. Make sure the bent end of the wire is inserted into the serrations on the adjusting nut.

●

In stock


289

Tap Holder Technology · Quick-Change Adapters · Torque Adjusting Tools Metric/Inch Square Pin Type VS for Type EM-U Quick-Change Adapters These square pins establish the connection between torque wrench and adapter, whereby square K1 is introduced into the square of the torque wrench and D2 with square K2 is clamped into the adapter.

Type

VEU-00

DEU-00

DEU-10

VEU-20

290

DEU-20

K1

Ø D2

K1

3/8"

1/2"

EM

VEU-10

For Torque Wrench

K2

3/4"

D2 mm 2.5 2.8 3.5 4.0 4.5 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 4.5 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 20.0 22.0 25.0 28.0 32.0 36.0

18.0 20.0 22.0 25.0 28.0 32.0 36.0 40.0 45.0

EDP Number F0910100 F0910101 F0910102 F0910103 F0910104 F0910106 F0910107 F0910108 F0910109 F0910110 F0910111 F0910112 F0910113 F0910114 F0910115 F0911104 F0911106 F0911107 F0911108 F0911109 F0911110 F0911111 F0911112 F0911113 F0911114 F0911115 F0911116 F0911117 F0911118 F0911119 F0911120 F0911121

F0912115 F0912116 F0912117 F0912118 F0912119 F0912120 F0912121 F0912122 F0912123

Thread Size ● ● ● ● ● ● ● ● ●

No.0-No.6 No.8 No.10 No.12 1/4" 5/16" 7/16" 1/2" 3/8"

D2 inch 0.141 0.168 0.194 0.220 0.255 0.318 0.242 0.275 0.381

EDP Number F0910300 F0910301 F0910302 F0910303 F0910304 F0910306 F0910307 F0910310 F0910311

●

0.318 0.323 0.367 0.381 0.429 0.480 0.590 0.697 0.800 0.896 1.021 1.108 0.3125 0.4375 0.5625 0.6875 0.700 0.9063 1.125 0.697 0.800 0.896 1.021 1.108 1.233 1.305 1.430 1.519 1.644 0.700 0.9063 1.125

F0911306 F0911307 F0911310 F0911311 F0911313 F0911315 F0911319 F0911323 F0911325 F0911326 F0911327 F0911328 F0911350 F0911351 F0911352 F0911353 F0911354 F0911355 F0911356 F0912323 F0912325 F0912326 F0912327 F0912328 F0912329 F0912330 F0912331 F0912332 F0912333 F0912354 F0912355 F0912356

●

● ● ● ● ● ● ● ●

● ● ● ● ● ● ●

5/16"

●

7/16"

●

1/2"

●

3/8"

●

9/16"

●

5/8"

●

3/4"

●

7/8"

●

1" 1 1/8" 1 1/4" 1 3/8" 1/16 NPT 1/8 NPT 1/4 NPT 1/2 NPT 3/8 NPT 3/4 NPT 1 NPT 7/8" 1" 1 1/8" 1 1/4" 1 3/8" 1 1/2" 1 5/8" 1 3/4" 1 7/8" 2" 3/8 NPT 3/4 NPT 1 NPT

● ● ● ● ● ● ● ●

● ● ● ● ● ● ● ● ●

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Ordering example: F0910100, VEU-00 - 2.5

Tap Holder Technology · Reference Values for Tapping

Torque Nm

Thread Type Ft. lbs

M

UNC

UNF

G (Whw.), BSP

NPT, NPTF

Rc (BSPT)

(with cylindrical boring)

0.22 0.30 0.37 0.44 0.59 0.74 0.89 1.18 1.48 1.85 2.21 2.95 3.69 4.43 5.90 7.38 8.86 11.81 13.28 14.76 16.24 18.45 20.66 23.62 26.57 29.52 33.21 36.90 41.33 46.49 51.66 59.04 66.42 73.80 81.18 92.25 103.32 118.08 132.84 147.60 162.36 177.12 191.88 206.64 221.40 236.16 250.92 265.68 295.20 309.96 332.10 354.24 369.00 413.28 464.94 523.98 590.40 664.20 738.00 811.80 922.50 1033.20 1476.00 1623.60

M2 M2.5

No.2 No.3

No.2 No.3 No.4

M3 M3.5 M4.5 M4

No.4 No.5 No.6 No.8

M5 No.10 No.12 M6 M7 M8 M9

No.5 No.6 No.8 No.10 No.12 1/4 5/16

1/4

3/8

5/16

7/16

G 1/8

1/2 3/8 9/16

M10

1/16

Rc 1/16

1/8

Rc 1/8

1/4

Rc 1/4

3/8

Rc 3/8

1/2

Rc 1/2

3/4

Rc 3/4

1"

Rc 1"

1 1/4

Rc 1 1/4

1 1/2

Rc 1 1/2

2"

Rc 2 "

2 1/2 3"

Rc 2 1/2 Rc 3"

G 1/4

5/8 7/16

G 3/8

M12 1/2

3/4

9/16

M14 M16

7/8 5/8

3/4

M18 M20 M22

7/8

M24 M27

1"

M30 M33

1 1/8 1 1/4

G 1/2 G 5/8 1" 1 1/8 1 1/4 1 3/8 1 1/2

G 3/4 G 7/8

G 1" G 1 1/8 G 1 1/4 G 1 3/8 G 1 1/2 G 1 3/4 G 2"

M36 G 2 1/4 M39 1 3/8 1 1/2 M42 M45

M48 M52 M56 M60 M64 M68

G 2 1/2 G 2 3/4 G 3" G 3 1/4 G 3 1/2 G 3 3/4 G 4"

1 3/4

EM

0.3 0.4 0.5 0.6 0.8 1.0 1.2 1.6 2.0 2.5 3 4 5 6 8 10 12 16 18 20 22 25 28 32 36 40 45 50 56 63 70 80 90 100 110 125 140 160 180 200 220 240 260 280 300 320 340 360 400 420 450 480 500 560 630 710 800 900 1000 1100 1250 1400 2000 2200

2" 2 1/4 2 1/2 2 3/4

The values listed above are only reference values and were calculated for a ground thread single pass tap being used in steel of an appr. 600 - 800 N/mm2 tensile strength. ●

In stock

291

EM 292

Tap Holder Technology · Accessories

Tap Holder Accessories • Adapter Shanks

• Coolant Tubes and Wrenches • ER-(GB) Collets • ET-1-PCM Collets • Sealing High Power Nuts • Clamping Nuts and Sealing Disks

Holder Access.

• Assembly Instruction for Collets

293

Tap Holder Technology · Accessories · Adapter Shanks Metric Adapter shanks for tap holders type KSN and GRN-NC with shank adapter acc. to DIN 1835 B.

Ø D2

With internal coolant supply.

Form AD G

Ø D2

Schematic Representation

L1 Form B L1

Shank Type

DIN 69871 AD 1)

DIN 69871 B 1)

DIN 2080

ANSI B5.50 metric

ANSI B5.50 UNC

JIS B 6339 (MAS-BT)

DIN 69893 A 1) 2)

With boring for data chip according to DIN 69873.

2)

Coolant tubes and wrenches see page 295.

EDP Number

D2

mm G

L1

SK 40 SK 50 SK 50 SK 40 SK 50 SK 50 SK 30 SK 40 SK 50 SK 50 SK 40 SK 50 SK 50 CAT 40 CAT 50 CAT 50 BT 40 BT 50 BT 50 HSK-A 40 HSK-A 40 HSK-A 50 HSK-A 50 HSK-A 50 HSK-A 63 HSK-A 63 HSK-A 80 HSK-A 80 HSK-A100 HSK-A100

F330006 .01 F330006 .02 F330006 .05 F330006 .03 F330006 .04 F330006 .06 F330005 .03 F330005 .01 F330005 .02 F330005 .04 F330007 .01 F330007 .02 F330007 .06 F330007 .03 F330007 .04 F330007 .05 F330008 .01 F330008 .02 F330008 .03 F33000C.02 F33000C.03 F33000C.04 F33000C.05 F33000C.06 F33000C.07 F33000C.08 F33000C.09 F33000C.10 F33000C.11 F33000C.12

25 25 32 25 25 32 20 25 25 32 25 25 32 25 25 32 25 25 32 20 25 20 25 32 25 32 25 32 25 32

M16 M24 M24 M16 M24 M24 M12 M16 M24 M24 M16 M24 M24 5/8" - 11 1" - 8 1" - 8 M16 M24 M24 M12 x 1 M12 x 1 M16 x 1 M16 x 1 M16 x 1 M18 x 1 M18 x 1 M20 x 1.5 M20 x 1.5 M24 x 1.5 M24 x 1.5

35 35 35 35 35 35 34 21.6 16 16 35 35 35 35 35 35 35 44 44 75 105 80 107 114 85 110 90 110 100 96

Weight (lbs) 1.76 6.38 5.94 1.76 6.38 5.94 1.32 1.76 5.94 5.28 1.76 6.38 5.94 1.76 6.38 5.94 2.20 7.70 7.70 1.76 3.96 2.42 4.18 4.84 3.08 5.50 5.28 7.04 7.48 6.16

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ● ● ●

★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Supplied as: Adaptor shank incl. locking screw

Holder Access.

1)

Shank Size

294

Ordering example: F330006.01, SK40 - 25, DIN69871AD

Tap Holder Technology · Accessories · Coolant Tubes and Wrenches Metric Coolant Tubes Type KMR/HSK-A and Wrenches Type SKMR/HSK-A

Ø D2

G

ØD

Ø D1

for Shanks according to DIN 69893 A

L2

L1 L3

Shank Size

EDP Number

D

D1

mm L1

HSK-A 40 HSK-A 50 HSK-A 63 HSK-A 80 HSK-A100

F330049.02 F330049.03 F330049.04 F330049.05 F330049.06

5.0 6.4 8.0 10.0 12.0

8 10 12 14 16

7.5 9.5 11.5 13.5 15.5

mm L2

G

29.1 32.7 36.0 39.6 43.6

M12 x 1 M16 x 1 M18 x 1 M20 x 1.5 M24 x 1.5

★ ★ ★ ★ ★

EDP Number

D2

L3

F330099.02 F330099.03 F330099.04 F330099.05 F330099.06

5.0 6.4 8.0 10.0 12.0

7.5 9.5 11.5 13.5 15.5

★ ★ ★ ★ ★

Use of Coolant Tubes with Hollow Taper Shanks according to DIN 69893 A The coolant tube is necessary for connecting the internal coolant supply of the machine spindle with the hollow taper shank of the tap holder. Please note: We recommend screwing the coolant tube into the hollow taper shank even when tap holders without internal coolant supply are used (e.g. type KSN); this will help to prevent damage to the hollow taper shank clamping system in case of unintentional switching on of the internal coolant supply. Required tool: Assembly wrench type SKMR/HSK-A, choose appropriate size for the shank size. 1. Put assembly wrench on the coolant tube. Important: Watch the position of the pins against the grooves!

Groove

Pins

Holder Access.

2. Screw coolant tube into the shank (tighten by hand).

●

In stock


295

Tap Holder Technology · Accessories · Type ER - (GB) Collets Metric

Type ER-GB ØD

Ø D2

Type ER

K2

Type Tap Range

Collet Dimensions (mm) For taps according to DIN D2 K2 DIN 371 1.1-1.4 1.6-1.8 2.2 2.5 2.8 3.5 4.0 4.5 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 20.0

–– –– –– 2.1 2.1 2.7 3.0 3.4 4.9 5.5 6.2 7.0 8.0 9.0 9.0 11.0 12.0 14.5 16.0

ØD L

DIN 374 DIN 376 M1.6 - 2 M2.2 - 2.6 M3 M1 - 1.8 M3.5 M2 - 2.5 M4 M3 M4.5 - 5 M3.5 M4 M6 M4.5 - 6 M8 M7 M10 M8 M12 M10 M14 M16 M18 M20 M22 - 26 M27

ØD

L

L

Ø D2

With square driving (except ER), standard (unsealed).

Features

L3

ER 8

ER 11

ER 11 GB

ER 20 GB

ER 32 GB

ER 40 GB

M1 - M4

M2 - M8

M2 - M8

M4 - M12

M4 - M20

M10 - M30

●

●

●

●

●

●

8.5 13.5

11.5 18.0

11.5 18.0

20.0 31.5

32.0 40.0

40.0 46.0

EDP Number F0943008.1.5 F0943008.2 F0943008.2.5 F0943008.2.5 F0943008.3 F0943008.3.5 F0943008.4 F0943008.4.5

EDP Number

EDP Number

L3

F0943011.2.5 F0943011.3 F0943011.3.5 F0943011.4 F0943011.4.5 F0943011.6 F0943011.7

F0942011.2.8 F0942011.3.5 F0942011.4 F0942011.4.5 F0942011.6

12 14 14 14 14

EDP Number

L3

EDP Number

L3

F0942020.4.5 F0942020.6 F0942020.7 F0942020.8 F0942020.9 F0942020.10

18 18 18 22 22 25

F0942032.4.5 F0942032.6 F0942032.7 F0942032.8 F0942032.9 F0942032.10 F0942032.11 F0942032.12 F0942032.14 F0942032.16

18 18 18 22 22 25 25 25 25 25

EDP Number

L3

F0942040.7 F0942040.8 F0942040.9 F0942040.10 F0942040.11 F0942040.12 F0942040.14 F0942040.16 F0942040.18 F0942040.20

18 22 22 25 25 25 25 25 25 28

Holder Access.

Application range: Use tap adaption by steel collets when: • Thread cutting on machining centers with synchronous spindle • Clamping tools horizontally • Using carbide tap adapters • High-speed thread cutting

296

Ordering example: F0943008.1.5, ER8 - 1.1

Tap Holder Technology · Accessories · Type ER - (GB) Collets Inch

K2

Type

ER 11

Tap Range

No.0 -

ØD L

For taps acc. to inch dimensions D2 K2 Reinforced Reduced Shank Shank 0.141 0.110 No.0-No.6 No.8 0.168 0.131 No.10 0.194 0.152 No.12 0.220 0.165 1/4" 0.255 0.191 1/16 NPT 0.3125 0.234 5/16" 0.318 0.238 3/8" 0.381 0.286 7/16" 0.323 0.242 1/2" 0.367 0.275 9/16" 0.429 0.322 1/8 NPT 0.4375 0.328 5/8" 0.480 0.360 11/16" 0.542 0.406 1/4 NPT 0.5625 0.421 3/4" 0.590 0.442 7/8" 0.697 0.523 1" 0.800 0.600

1/4"

ER 20 No.0 - No.8

Features

ØD

Ø D2

Type ER-GB ØD

Ø D2

Type ER


With square driving (except ER), standard (unsealed).

L

L

L3

ER 11 GB No.0 - No.6

ER 20 GB No.10 -

ER 32 GB

1/2"

1/4"

-

ER 40 GB

3/4"

1/4"

- 1"

●

●

●

●

●

●

0.453 0.709

0.787 1.240

0.453 0.709

0.787 1.240

1.260 1.575

1.575 1.811

EDP Number F0943011.4 F0943011.4.5 F0943011.5 F0943011.6 F0943011.6.5

EDP Number F0943020.4 F0943020.5

EDP L3 Number F0942011.3.58 0.55

EDP Number

F0942020.4.93 F0942020.5.59 F0942020.6.48 F0942020.7.94 F0942020.8.08 F0942020.9.68 F0942020.8.20 F0942020.9.32

L3

EDP Number

0.71 0.71 0.71 F0942032.6.48 0.87 F0942032.7.94 0.87 F0942032.8.08 0.87 F0942032.9.68 0.87 F0942032.8.20 0.87 F0942032.9.32 F0942032.10.90 F0942032.11.11 F0942032.12.19 F0942032.13.77 F0942032.14.29 F0942032.14.99

L3

EDP Number

0.71 F0942040.6.48 0.87 F0942040.7.94 0.87 F0942040.8.08 0.87 F0942040.9.68 0.87 F0942040.8.20 0.87 F0942040.9.32 0.98 F0942040.10.90 0.98 F0942040.11.11 0.98 F0942040.12.19 0.98 F0942040.13.77 0.98 F0942040.14.29 0.98 F0942040.14.99 F0942040.17.70 F0942040.20.32

L3

0.71 0.87 0.87 0.87 0.87 0.87 0.98 0.98 0.98 0.98 0.98 0.98 0.98 1.10

Holder Access.

Application range: Use tap adaption by steel collets when: • Thread cutting on machining centers with synchronous spindle • Clamping tools horizontally • Using carbide tap adapters • High-speed thread cutting

●

In stock

297

Tap Holder Technology · Accessories · Extensions Type ER Metric/Inch Features Use the clamping nut of the tap holder

ØD

The clamping nut is included in the delivery

L

Type

EDP Number

Tap range

mm

inch

mm

inch

Weight (lbs)

L

D

Collet Size

VL-ER11-45

F3398907

M2-M7 No.0-No.12

ER 11

19

0.7480

45

1.7717

0.18

★

VL-ER11-95

F3398908

M2-M7 No.0-No.12

ER 11

19

0.7480

95

3.7402

0.22

★

VL-ER20-62

F3398905

M4-M12 No.8-3/8"

ER 20

34

1.3386

62

2.4409

0.48

★

VL-ER20-112

F3398906

M4-M12 No.8-3/8"

ER 20

34

1.3386

112

4.4094

0.55

★

VL-ER32-64

F3398909

ER 32

50

1.9685

64

2.5197

1.36

★

VL-ER32-98

F3398910

ER 32

20

1.9685

98

3.8583

1.63

★

M8-M20 5/16"-13/16"

M8-M20 5/16"-13/16"

Holder Access.

Application range: • In combination with tap holders type “KSN-Synchro” and “KSN-Softsynchro”

298

Ordering example: F3398907, VL-ER-11-45

Tap Holder Technology · Accessories · Type ET-1-PCM Collets Metric With square driving and length compensation on tension.

L

Type Tap Range

Length Compensation on Tension Collet Dimensions (mm) For taps according to DIN D2 K2 DIN 371 2.5 2.8 3.5 4 4.5 6 7 8 9 10 11 12 14 16

2.1 2.1 2.7 3 3.4 4.9 5.5 6.2 7 8 9 9 11 12

M1 - 1.8 M2 - 2.5 M3 M3.5 M4 M4.5 - 6 M7 M8

T ØD L DIN 374 DIN 376 M3.5 M4 M4.5 - 5

Features

Not suitable for internal coolant supply.

ØD

Ø D2

K2

T

ET-1-PCM 12

ET-1-PCM 20

ET-1-PCM 32

ET-1-PCM 40

M2 - M4

M2 - M10

M4 - M16

M4.5 - M20

★

★

★

★

5.5 11.4 21.5

7.0 21.0 31.0

10.0 33.0 43.0

13.0 41.0 54.0

EDP Number F0945011.2.5 F0945011.2.8

EDP Number F0945020.2.5 F0945020.2.8 F0945020.3.5 F0945020.4 F0945020.4.5 F0945020.6 F0945020.7

M6 M8 M10 M12

M10 M14 M16 M18 M20

EDP Number

F0945032.4.5 F0945032.6 F0945032.7 F0945032.8 F0945032.9 F0945032.10 F0945032.11 F0945032.12

EDP Number

F0945040.6 F0945040.7 F0945040.8 F0945040.9 F0945040.10 F0945040.11 F0945040.12 F0945040.14 F0945040.16

Holder Access.

Application range: Use tap adaption by steel collets with length compensation when: • Thread cutting on machining centers with and without synchronous spindle • Clamping tools horizontally • Using carbide tap adapters • High-speed thread cutting


299

Tap Holder Technology · Accessories · Type ET-1-PCM Collets Inch With square driving and length compensation on tension.

K2

Ø D2

Not suitable for internal coolant supply. L

Type

ET-1-PCM 20 1/4"

Tap Range

Length Compensation on Tension Collet Dimensions (inch)

T ØD L

ET-1-PCM 32 1/4"

-

5/8"

T

ET-1-PCM 40 1/4"

- 7/8"

★

★

★

0.276 0.827 1.220

0.394 1.299 1.693

0.512 1.614 2.126

For taps acc. to inch dimensions D2 K2 Reinforced Reduced EDP Shank Shank Number 1/4" 0.255 F0945020.6.48 0.191 5/16" 0.318 0.238 3/8" 0.381 0.286 7/16" 0.323 0.242 1/2" 0.367 0.275 9/16" 0.429 0.322 5/8" 0.480 0.360 3/4" 0.590 0.442 7/8" 0.697 0.523 1" 0.800 0.600 1 1/8" 0.896 0.672 1 1/4" 1.021 0.766 1 3/8" 1.108 0.831 1 1/2" 1.233 0.925 1 3/4" 1.430 1.072

EDP Number F0945032.6.48 F0945032.8.08 F0945032.9.68 F0945032.8.20 F0945032.9.32 F0945032.10.90 F0945032.12.19

ØD

Features

EDP Number F0945040.6.48 F0945040.8.08 F0945040.9.68 F0945040.8.20 F0945040.9.32 F0945040.10.90 F0945040.12.19 F0945040.14.99 F0945040.17.70 upon request upon request upon request upon request upon request upon request

Holder Access.

Application range: Use tap adaption by steel collets with length compensation when: • Thread cutting on machining centers with and without synchronous spindle • Clamping tools horizontally • Using carbide tap adapters • High-speed thread cutting

300

Ordering example: F0945020.6.48, ET-1-PCM20 - 0.255

Tap Holder Technology · Accessories · Type HiQ/ERC Sealing High Power Nuts Metric/Inch

ØD

Features

Clamping nut Sealing disk

L

Type

HiQ/ERC 20

Dimensions (mm)

ØD L

For Collets

Sealing Disk

ER 20 - (GB) ER 32 - (GB) ER 40 - (GB)

DS/ER 20 DS/ER 32 DS/ER 40

HiQ/ERC 32

HiQ/ERC 40

★

★

★

35 25

50 29

63 31

EDP Number F0940720

EDP Number

EDP Number

F0940732 F0940740

Holder Access.

Note: Sealing disks are not included in the delivery.


301

Tap Holder Technology · Accessories · Clamping Nuts and Sealing Disks

Type

For taps according to DIN D2 DIN 371 DIN 374 DIN 376 6

M4.5 - 6

M8

7 8

M7 M8

M10

9 10 11

1/16

NPT 5/16" 7/16"

M12 M10 M14 M16

14

M18

0.367 0.381 0.429 0.4375 0.480 0.542 0.5625 0.590

1/2" 3/8" 9/16" 1/8

NPT 5/8" 11/16"

1/4

NPT 3/4"

M20

18

M22 - 26

20

M27

UM/ER 11

DS/ER 20

DS/ER 32

DS/ER 40

Clamping Nut with Integrated Sealing

Sealing Disk

Sealing Disk

Sealing Disk

●

●

●

●

EDP Number

EDP Number

F0941532.6 F0941532.6.5 F0941532.7 F0941532.8 F0941532.8.5 F0941532.8.5 F0941532.9 F0941532.9.5 F0941532.10 F0941532.11 F0941532.11.5 F0941532.12 F0941532.12.5 F0941532.14 F0941532.14.5 F0941532.15 F0941532.16

F0941540.6 F0941540.6.5 F0941540.7 F0941540.8 F0941540.8.5 F0941540.8.5 F0941540.9 F0941540.9.5 F0941540.10 F0941540.11 F0941540.11.5 F0941540.12 F0941540.12.5 F0941540.14 F0941540.14.5 F0941540.15 F0941540.16 F0941540.17 F0941540.17.5 F0941540.18 F0941540.18 F0941540.20 F0941540.20.5

EDP Number F0940711.6 F0940711.7

0.3125 0.318 0.323

12

16

For taps acc. to inch dimensions D2 Reinforced Reduced Shank Shank No.10 0.194 No.12 0.220 1/4" 0.255

0.652 0.6875 0.697 0.700

13/16" 1/2

NPT

7/8" 3/8

NPT

0.800

1"

Ø D2

Ø D2

Metric/Inch

EDP Number F0941520.5 F0941520.6 F0941520.6.5 F0941520.7 F0941520.8 F0941520.8.5 F0941520.8.5 F0941520.9 F0941520.9.5 F0941520.10

Further sealing disks upon request.

Holder Access.

Application range: Use sealing disks when: • Thread cutting with taps with internal coolant supply Advantages: • Max. coolant pressure 1400 psi • Perfect sealing against dirt entering the collet through the slots • Applicable for all collets according to DIN 6388 • Interchangeable with the nuts according to DIN 6388 D

302

Ordering example: F0940711.6, UM/ER 11 - 6

Tap Holder Technology · Accessories · Assembly Instruction

Assembly Instruction for Collets Note: If you work with internal coolant supply, the clamping nut must first be inserted into the sealing disk.

Picture 1: Assembly of the collet into the clamping nut type UM/ER

1. Insert collet into the clamping nut. Groove

2. Tilt collet. For clamping nut type UM/ER: The groove of the collet must engage in the eccentric ring of the clamping nut. Tilt collet in opposite direction until it is flush with the clamping nut or the sealing disk (see Picture 1). For clamping nut type Hi-Q/ER and Hi-Q/ERC: The groove of the collet must engage in the eccentric ring of the clamping nut at the marked position. Tilt collet in opposite direction until it clearly engages (see Picture 2). ➯ Collet is flush with the clamping nut or the sealing disk.

Eccentric ring

Picture 2: Assembly of the collet into the clamping nut type Hi-Q

3. Screw the engaged collet with the clamping nut manually onto the thread of the holder.

Groove

Important: Only mount clamping nuts with correctly engaged collet! 4. Insert tap.

Eccentric ring

Important: If collet and tap are provided with a square, the tap must be turned into position in order to be inserted into the square of the collet. 5. Tighten the clamping nut with the appropriate wrench. The tightening torques for the clamping nut may be taken from Table 1.

Marked position (Position depends on type of nut)

Picture 3: Tightening the clamping nut

Important: In order to avoid damaging the tap holder it is necessary to support the spindle with the open-ended spanner ➀ when tightening the clamping nut with the wrench ➁ (see Picture 3). The wrench ➁ is part of the delivery.

Type

Max. Tightening Force

UM/ER 11

30 Nm / 22 Ft. lbs

HiQ/ER 11

18 Nm / 13 Ft. lbs

IC/ER 20

100 Nm / 74 Ft. lbs

HiQ/ERC 20

●

40 Nm / 30 Ft. lbs

IC/ER 32

HiQ/ERC 32

170 Nm / 125 Ft. lbs

IC/ER 40

HiQ/ERC 40

220 Nm / 162 Ft. lbs

In stock

Holder Access.

Table 1: Tightening torques for clamping nuts

303

304

Holder Access.

Thread Milling Technology

Thread Mills

Thread Mills

305

Program Survey

Thread milling Thread milling with solid carbide tools

Process Type

GF

Thrilling Thread milling with carbide inserts WSP

EP

Thrilling

Circular thrilling

BGF

ZBGF

–––

–––

GF tapered

GSF

UN

–––

–––

UNC

–––

Page 324 - 327

Page 340 - 342

Page 356 - 357

UNF

–––

Page 328 - 330

Page 343 - 344

Page 358 - 359

UNS

–––

–––

–––

–––

UNEF

–––

–––

–––

–––

–––

Page 331 - 333

Page 345 - 350

Page 360 - 362

–––

Page 334 - 335

Page 351 - 352

–––

Thread system

Process principle

M MF

Page 310 - 311

Page 312 - 314 –––

–––

–––

–––

–––

Page 353 - 354

–––

NPT

–––

Page 317 - 318

–––

–––

–––

–––

–––

NPTF

–––

Page 319 - 320

–––

–––

–––

–––

–––

Page 321

–––

–––

–––

–––

–––

–––

Rc

–––

Page 322

–––

–––

–––

–––

–––

BSF

–––

–––

–––

–––

–––

–––

Page 315 - 316

–––

Page 336 - 337

Page 370 - 371

–––

–––

short-chipping materials

soft, hardened and difficult materials

Page 386 - 387

Page 388 - 389

G Application areas Description, Programming

Milling chucks

Page 364 - 367

all materials

Page 380 - 381

Page 382 - 383

Page 384 - 385

Cutting data, error detection

Thread Mills

Page 370 - 371

EG M

NPSF/NPSI

306

Page 364 - 367

Page 390 - 391

Page 392 - 393

Page 394 - 396

ANSI B5.50, UNC (CAT-V)

Page 374

JIS B 6339 (MAS BT)

Page 375

GF

309 - 322

Solid Carbide Thread Mills with Chamfer

323 - 338

Solid Carbide Thrillers

339 - 354

Solid Carbide Circular Thrillers

355 - 362 Circ-GF

ZBGF

BGF

GSF

Solid Carbide Thread Mills

Circular Thread Mills

363 - 368

Gigant-ic (Threads-All) Circular Thread Milling Bodies 369 - 372

Chucks for Thread Mills

373 - 375 MoSys

Chucks

for Large Thread Sizes

Gigant-ic

with Exchangeable Carbide Thread Inserts

“MoSys”: Counterbore and Stepped Bore Systems 376 - 378

Technical Information Thread Milling

379 - 396

info

for Free Combination

Thread Mills

GF GSF BGF ZBGF Zirk-GF Gigant-ic Chucks MoSys info

Thread Milling Technology

The increased use of CNC technology has created the conditions for a future-oriented technology for the production of internal and external threads. Thread milling is a very useful alternative to thread cutting or thread forming in a large number of work cases. It offers the following advantages: • High cutting Speeds and Feeds • Multi-functional designs reduce cycle times by combining drilling, chamfering and threading operations into one tool (BGF and ZBGF) • Produces threads with excellent form, finish, and dimensional accuracy • Easy machining of difficult materials • Eliminates the possibilities and consequences of tap breakage • Full bottom threading • Precise thread depth control • Optimum positional accuracy • Pitch diameter can be controlled by CNC offset • One tool for right-hand and left-hand threads • One tool for through or blind holes • One thread mill can produce varying thread diameters of the same pitch • Produces small controllable chips (No Bird Nesting) • Smaller machines can produce larger threads due to less spindle torque • Less cutting pressure for thin walled workpieces • Tool storage space can be saved on a CNC machine

Thread Mills

• No reversal of the spindle required

308

GF GF

Solid Carbide Thread Mills – with Coolant Thru (IKZ)

Page

Straight Flutes Solid Carbide for internal threads

HB

UN

310

M

312

G

315

M

313

G

316

UN

311

M

314

NPT

317

NPTF

319

Rc

322

NPT

318

NPTF

320

NPSF NPSI

321

TiCN

Right-hand Spiral Solid Carbide for internal threads

HB

TiCN

Right-hand Spiral – Long Design Solid Carbide for internal threads

HB

TiCN

Straight Flutes – Tapered Solid Carbide for internal threads

HB

TiCN

Right-hand Spiral – Tapered Solid Carbide for internal threads

HB

TiCN

Solid Carbide for internal threads

HB

TiCN

Thread Mills

Right-hand Spiral – Cylindrical

309

GF

Solid Carbide Thread Mills / Type GF Internal Unified Threads UN · UNC · UNF · UNS · UNEF 60° P

Ø d1

Ø d2

cylindrical shank DIN 6535 HB · coolant-thru (IKZ)

l2

l3 l1

Catalog No.

G 291

P T.P.I.

min. size

24

1/2

20

1/2 11/16 7/8

1 18

1/2

16

1/2 11/16 7/8

1 14

7/8

12

11/16 7/8

1 10

11/16

9

11/16

8

7/8

1 6

1

Ød1 [mm]

l1

l2

l3

Ød2

0.394 10 0.394 10 0.472 12 0.630 16 0.787 20 0.394 10 0.394 10 0.472 12 0.630 16 0.787 20 0.630 16 0.472 12 0.630 16 0.787 20 0.472 12 0.472 12 0.630 16 0.787 20 0.787 20

2.756 70 2.756 70 3.150 80 3.543 90 4.134 105 2.756 70 2.756 70 3.150 80 3.543 90 4.134 105 3.543 90 3.150 80 3.543 90 4.134 105 3.150 80 3.150 80 3.543 90 4.134 105 4.134 105

0.630 16 0.630 16 0.788 20 0.984 25 1.260 32 0.630 16 0.630 16 0.788 20 0.984 25 1.260 32 0.984 25 0.788 20 0.984 25 1.260 32 0.788 20 0.788 20 0.984 25 1.260 32 1.260 32

1.575 40 1.575 40 1.772 45 1.890 48 1.969 50 1.575 40 1.575 40 1.772 45 1.890 48 1.969 50 1.890 48 1.772 45 1.890 48 1.969 50 1.772 45 1.772 45 1.890 48 1.969 50 1.969 50

0.394 10 0.394 10 0.472 12 0.630 16 0.787 20 0.394 10 0.394 10 0.472 12 0.630 16 0.787 20 0.630 16 0.472 12 0.630 16 0.787 20 0.472 12 0.472 12 0.630 16 0.787 20 0.787 20

Article Number

K20F

Article Number

K20F TiCN

4

GF 163211.9579

●

GF 163216.9579

●

4

GF 163211.9580

●

GF 163216.9580

●

4

GF 163121.9580

●

GF 163126.9580

●

5

GF 163131.9580

●

GF 163136.9580

●

5

GF 163151.9580

●

GF 163156.9580

●

4

GF 163211.9581

●

GF 163216.9581

●

4

GF 163211.9582

●

GF 163216.9582

●

4

GF 163121.9582

●

GF 163126.9582

●

5

GF 163131.9582

●

GF 163136.9582

●

5

GF 163151.9582

●

GF 163156.9582

●

5

GF 163131.9583

●

GF 163136.9583

●

4

GF 163121.9585

●

GF 163126.9585

●

5

GF 163131.9585

●

GF 163136.9585

●

5

GF 163151.9585

●

GF 163156.9585

●

4

GF 163121.9587

●

GF 163126.9587

●

4

GF 163121.9588

●

GF 163126.9588

●

5

GF 163131.9589

●

GF 163136.9589

●

5

GF 163151.9589

●

GF 163156.9589

●

5

GF 163151.9591

Flutes

Tools for different thread pitch upon request.

Thread Mills

The following tool type is available on short notice upon request:

310

G 292

Radial coolant-thru for through holes IKZN (exit through flutes)

GF 163156.9591

GF GF

Solid Carbide Thread Mills / Type GF – Long Design Internal Unified Threads UN · UNC · UNF · UNS · UNEF 60° P

Ø d1

Ø d2

30° right-hand spiral · cylindrical shank DIN 6535 HB · coolant-thru (IKZ)

l3

l2 l1

Catalog No.

G 435

P T.P.I.

min. size

24

1/2

20

1/2 11/16 7/8

1 18

1/2

16

1/2 11/16 7/8

1 14

7/8

12

11/16 7/8

1 10

11/16

9

11/16

8

7/8

1 6

1

Ød1 [mm]

l1

l2

l3

Ød2

0.394 10 0.394 10 0.472 12 0.630 16 0.787 20 0.394 10 0.394 10 0.472 12 0.630 16 0.787 20 0.630 16 0.472 12 0.630 16 0.787 20 0.472 12 0.472 12 0.630 16 0.787 20 0.787 20

3.150 80 3.150 80 3.543 90 3.937 100 4.528 115 3.150 80 3.150 80 3.543 90 3.937 100 4.528 115 3.937 100 3.543 90 3.937 100 4.528 115 3.543 90 3.543 90 3.937 100 4.528 115 4.528 115

0.787 20 0.787 20 0.984 25 1.260 32 1.575 40 0.787 20 0.787 20 0.984 25 1.260 32 1.575 40 1.260 32 0.984 25 1.260 32 1.575 40 0.984 25 0.984 25 1.260 32 1.575 40 1.575 40

1.575 40 1.575 40 1.772 45 1.890 48 1.969 50 1.575 40 1.575 40 1.772 45 1.890 48 1.969 50 1.890 48 1.772 45 1.890 48 1.969 50 1.772 45 1.772 45 1.890 48 1.969 50 1.969 50

0.394 10 0.394 10 0.472 12 0.630 16 0.787 20 0.394 10 0.394 10 0.472 12 0.630 16 0.787 20 0.630 16 0.472 12 0.630 16 0.787 20 0.472 12 0.472 12 0.630 16 0.787 20 0.787 20

G 436

Article Number

K20F

Article Number

K20F TiCN

4

GF 162311.9579

●

GF 162316.9579

●

4

GF 162311.9580

●

GF 162316.9580

●

4

GF 162321.9580

●

GF 162326.9580

●

5

GF 162331.9580

●

GF 162336.9580

●

5

GF 162351.9580

●

GF 162356.9580

●

4

GF 162311.9581

●

GF 162316.9581

●

4

GF 162311.9582

●

GF 162316.9582

●

4

GF 162321.9582

●

GF 162326.9582

●

5

GF 162331.9582

●

GF 162336.9582

●

5

GF 162351.9582

●

GF 162356.9582

●

5

GF 162331.9583

●

GF 162336.9583

●

4

GF 162321.9585

●

GF 162326.9585

●

5

GF 162331.9585

●

GF 162336.9585

●

5

GF 162351.9585

●

GF 162356.9585

●

4

GF 162321.9587

●

GF 162326.9587

●

4

GF 162321.9588

●

GF 162326.9588

●

5

GF 162331.9589

●

GF 162336.9589

●

5

GF 162351.9589

●

GF 162356.9589

●

5

GF 162351.9591

Flutes

GF 162356.9591


●

In stock


Cutting face with chamfer

Thread Mills


311

GF

Solid Carbide Thread Mills / Type GF Internal ISO Metric Threads M · MF 60° P

Ø d1

Ø d2


l2

l3 l1

Catalog No. P mm 0.5

0.75

1.0

1.5

2.0

3.0

G 239 min. size [mm]

Ød1

l1

l2

l3

Ød2

0.394 10 0.472 12 0.433 11 0.512 13 0.551 14 0.630 16 0.866 22 1.063 27 0.551 14 0.630 16 0.866 22 1.063 27 0.709 18 0.866 22 1.063 27 0.945 24 1.181 30

0.315 8 0.394 10 0.315 8 0.394 10 0.394 10 0.472 12 0.630 16 0.787 20 0.394 10 0.472 12 0.630 16 0.787 20 0.472 12 0.630 16 0.787 20 0.630 16 0.787 20

2.480 63 2.756 70 2.480 63 2.756 70 2.756 70 3.150 80 3.543 90 4.134 105 2.756 70 3.150 80 3.543 90 4.134 105 3.150 80 3.543 90 4.134 105 3.543 90 4.134 105

0.472 12 0.630 16 0.472 12 0.630 16 0.630 16 0.788 20 0.984 25 1.260 32 0.630 16 0.788 20 0.984 25 1.260 32 0.788 20 0.984 25 1.260 32 0.984 25 1.260 32

1.417 36 1.575 40 1.417 36 1.575 40 1.575 40 1.772 45 1.890 48 1.969 50 1.575 40 1.772 45 1.890 48 1.969 50 1.772 45 1.890 48 1.969 50 1.890 48 1.969 50

0.315 8 0.394 10 0.315 8 0.394 10 0.394 10 0.472 12 0.630 16 0.787 20 0.394 10 0.472 12 0.630 16 0.787 20 0.472 12 0.630 16 0.787 20 0.630 16 0.787 20

Article Number

K20F

Article Number

K20F TiCN

3

GF 163101.9506

●

GF 163106.9506

●

4

GF 163211.9506

●

GF 163216.9506

●

3

GF 163101.9509

●

GF 163106.9509

●

4

GF 163211.9509

●

GF 163216.9509

●

4

GF 163211.9512

●

GF 163216.9512

●

4

GF 163121.9512

●

GF 163126.9512

●

5

GF 163131.9512

●

GF 163136.9512

●

5

GF 163151.9512

●

GF 163156.9512

●

4

GF 163211.9514

●

GF 163216.9514

●

4

GF 163121.9514

●

GF 163126.9514

●

5

GF 163131.9514

●

GF 163136.9514

●

5

GF 163151.9514

●

GF 163156.9514

●

4

GF 163121.9516

5

GF 163131.9516

●

GF 163136.9516

●

5

GF 163151.9516

●

GF 163156.9516

●

5

GF 163131.9518

●

GF 163136.9518

●

5

GF 163151.9518

●

GF 163156.9518

●

Flutes


Thread Mills


312

G 277


GF 163126.9516

GF GF

Solid Carbide Thread Mills / Type GF Internal ISO Metric Threads M · MF 60° P

Ø d1

Ø d2


l3

l2 l1

Catalog No. P mm 1.0

1.5

2.0

3.0

G 347 min. size [mm]

Ød1

l1

l2

l3

Ød2

0.551 14 0.630 16 0.866 22 1.063 27 0.551 14 0.630 16 0.866 22 1.063 27 0.709 18 0.866 22 1.063 27 0.945 24 1.181 30

0.394 10 0.472 12 0.630 16 0.787 20 0.394 10 0.472 12 0.630 16 0.787 20 0.472 12 0.630 16 0.787 20 0.630 16 0.787 20

3.150 80 3.543 90 3.937 100 4.528 115 3.150 80 3.543 90 3.937 100 4.528 115 3.543 90 3.937 100 4.528 115 3.937 100 4.528 115

0.787 20 0.984 25 1.260 32 1.575 40 0.787 20 0.984 25 1.260 32 1.575 40 0.984 25 1.260 32 1.575 40 1.260 32 1.575 40

1.575 40 1.772 45 1.890 48 1.969 50 1.575 40 1.772 45 1.890 48 1.969 50 1.772 45 1.890 48 1.969 50 1.890 48 1.969 50

0.394 10 0.472 12 0.630 16 0.787 20 0.394 10 0.472 12 0.630 16 0.787 20 0.472 12 0.630 16 0.787 20 0.630 16 0.787 20

G 350

Article Number

K20F

Article Number

K20F TiCN

4

GF 162311.9512

●

GF 162316.9512

●

4

GF 162321.9512

●

GF 162326.9512

●

5

GF 162331.9512

GF 162336.9512

5

GF 162351.9512

GF 162356.9512

4

GF 162311.9514

●

GF 162316.9514

●

4

GF 162321.9514

●

GF 162326.9514

●

5

GF 162331.9514

●

GF 162336.9514

●

5

GF 162351.9514

●

GF 162356.9514

●

4

GF 162321.9516

●

GF 162326.9516

●

5

GF 162331.9516

GF 162336.9516

5

GF 162351.9516

GF 162356.9516

5

GF 162331.9518

5

GF 162351.9518

Flutes

●

GF 162336.9518

●

GF 162356.9518


●

In stock



Thread Mills


313

GF

Solid Carbide Thread Mills / Type GF – Long Design Internal ISO Metric Threads M · MF 60° P

Ø d2

Ø d1

ØD


l3

l2 l1

Catalog No.

G 567

P mm

ØD

Ød1 [mm]

l1

l2

l3

Ød2

1.25

≥M 8

1.5

≥ M10

1.75

≥ M12

2

≥ M14

2.5

≥ M18

3

≥ M24

0.236 6 0.315 8 0.390 9.9 0.457 11.6 0.591 15 0.787 20

2.480 63 2.756 70 3.150 80 3.543 90 3.937 100 4.528 115

0.472 12 0.630 16 0.788 20 0.984 25 1.260 32 1.575 40

1.417 36 1.417 36 1.575 40 1.772 45 1.890 48 1.969 50

0.236 6 0.315 8 0.394 10 0.472 12 0.630 16 0.787 20

G 570

Article Number

K20F

Article Number

K20F TiCN

3

GF 165201.0080

●

GF 165206.0080

●

3

GF 165301.0100

●

GF 165306.0100

●

4

GF 165311.0112

●

GF 165316.0112

●

4

GF 165321.0114

●

GF 165326.0114

●

5

GF 165331.0118

●

GF 165336.0118

●

5

GF 165351.0124

●

GF 165356.0124

●

Flutes


Thread Mills


314



GF GF

Solid Carbide Thread Mills / Type GF Internal Whitworth Pipe Threads DIN-ISO 228 G 55° P

Ø d1

Ø d2


l2

l3 l1

Catalog No.

G 276

P T.P.I.

min. size [mm]

Ød1

l1

l2

l3

Ød2

19 (G1/4-3/8) 14 (G1/2-7/8)

G1/4

0.394 10 0.630 16 0.787 20 0.630 16 0.787 20

2.756 70 3.543 90 4.134 105 3.543 90 4.134 105

0.630 16 0.984 25 1.260 32 0.984 25 1.260 32

1.575 40 1.890 48 1.969 50 1.890 48 1.969 50

0.394 10 0.630 16 0.787 20 0.630 16 0.787 20

G1/2 G7/8

11 (≥ G1")

G1" G1"

G 279

Article Number

K20F

Article Number

K20F TiCN

4

GF 163211.9545

●

GF 163216.9545

●

5

GF 163131.9548

●

GF 163136.9548

●

5

GF 163151.9548

GF 163156.9548

5

GF 163131.9550

GF 163136.9550

5

GF 163151.9550

Flutes

●

GF 163156.9550

●


●

In stock


Thread Mills


315

GF

Solid Carbide Thread Mills / Type GF Internal Whitworth Pipe Threads DIN-ISO 228 G 55° P

Ø d1

Ø d2


l3

l2 l1

Catalog No.

G 353

P T.P.I.

min. size

Ød1 [mm]

l1

l2

l3

Ød2

19 (G1/4-3/8) 14 (G1/2-7/8)

G1/4

0.394 10 0.472 12 0.630 16 0.787 20 0.630 16 0.787 20

2.756 70 3.150 80 3.543 90 4.134 105 3.543 90 4.134 105

0.630 16 0.788 20 0.984 25 1.260 32 0.984 25 1.260 32

1.575 40 1.772 45 1.890 48 1.969 50 1.890 48 1.969 50

0.394 10 0.472 12 0.630 16 0.787 20 0.630 16 0.787 20

G1/2 G1/2 G7/8

11 (≥ G1")

G1" G1"

G 356

Article Number

K20F

Article Number

K20F TiCN

4

GF 162211.9545

●

GF 162216.9545

●

4

GF 162121.9548

●

GF 162126.9548

●

5

GF 162131.9548

●

GF 162136.9548

●

5

GF 162151.9548

5

GF 162131.9550

●

GF 162136.9550

●

5

GF 162151.9550

●

GF 162156.9550

●

Flutes

GF 162156.9548


Thread Mills


316



GF GF

Solid Carbide Thread Mills American NPT / Type GF Tapered Internal Tapered Pipe Thread 1:16 NPT (for threads without dryseal material) 60° P


Ø d1

Ø d2

9 Thr.

l3

l2 l1

Catalog No. Size

G 507 P T.P.I.

1/16

27

1/8

27

1/4

18

3/8

18

1/2

14

3/4

14

1

11 1/2

1 1/4

11 1/2

1 1/2

11 1/2

2

11 1/2

G 510

Article Number

K20F

Article Number

K20F TiCN

3

GF 173101.5763

●

GF 173106.5763

●

3

GF 173101.5764

●

GF 173106.5764

●

4

GF 173111.5765

●

GF 173116.5765

●

4

GF 173111.5766

●

GF 173116.5766

●

0.630 16

4

GF 173131.9678

●

GF 173136.9678

●

0.787 20

5

GF 173151.9679

●

GF 173156.9679

●

Ød1 [mm]

l1

l2

l3

Ød2

Flutes

0.232 5.90 0.301 7.65 0.400 10.15 0.439 11.15

2.165 55 2.165 55 2.953 75 2.953 75

0.389 9.88 0.389 9.88 0.583 14.82 0.583 14.82

1.417 36 1.417 36 1.772 45 1.772 45

0.315 8 0.315 8 0.472 12 0.472 12

  

0.561 14.25

3.150 80

0.750 19.05

1.890 48

      

0.772 19.60

3.543 90

0.913 23.19

1.969 50

These thread mills have corrected profile. For milling NPT threads, you need a CNC program for a spiral formed helix to prevent a profile step.

●

In stock


Thread Mills


317

GF

Solid Carbide Thread Mills American NPT / Type GF Tapered Internal Tapered Pipe Thread 1:16 NPT (for threads with dryseal material) 60° P


Ø d1

Ø d2

9 Thr.

l3

l2 l1

Catalog No. Size

G 417 P T.P.I.

1/16

27

1/8

27

1/4

18

3/8

18

1/2

14

3/4

14

1

11 1/2

1 1/4

11 1/2

1 1/2

11 1/2

2

11 1/2

Ød1 [mm]

l1

l2

l3

Ød2

Flutes

0.232 5.90 0.301 7.65 0.400 10.15 0.439 11.15

2.165 55 2.165 55 2.953 75 2.953 75

0.426 10.82 0.426 10.82 0.639 16.23 0.639 16.23

1.417 36 1.417 36 1.772 45 1.772 45

0.315 8 0.315 8 0.472 12 0.472 12

  

0.561 14.2

3.145 80

0.821 20.86

1.890 48

      

50.772 19.60

3.543 90

1.000 25.40

1.969 50

G 420

Article Number

K20F

Article Number

K20F TiCN

3

GF 172101.5763

●

GF 172106.5763

●

3

GF 172101.5764

●

GF 172106.5764

●

4

GF 172111.5765

●

GF 172116.5765

●

4

GF 172111.5766

●

GF 172116.5766

●

0.630 16

4

GF 172131.9678

●

GF 172136.9678

●

0.787 20

5

GF 172151.9679

●

GF 172156.9679

●

These thread mills have corrected profile. For milling NPT threads, you need a CNC program for a spiral formed helix to prevent a profile step.

Thread Mills


318



GF GF

Solid Carbide Thread Mills American NPTF / Type GF Tapered Internal Tapered Pipe Thread 1:16 NPTF (for threads without dryseal material) 60° P


Ø d1

Ø d2

9 Thr.

l3

l2 l1

Catalog No. Size

G 513 P T.P.I.

1/16

27

1/8

27

1/4

18

3/8

18

1/2

14

3/4

14

1

11 1/2

1 1/4

11 1/2

1 1/2

11 1/2

2

11 1/2

      

Ød1 [mm]

l1

l2

l3

Ød2

0.232 5.90 0.301 7.65 0.400 10.15 0.439 11.15 0.561 14.25 0.561 14.25

2.165 55 2.165 55 2.953 75 2.953 75 3.150 80 3.150 80

0.389 9.88 0.389 9.88 0.583 14.82 0.583 14.82 0.750 19.05 0.750 19.05

1.417 36 1.417 36 1.772 45 1.772 45 1.890 48 1.890 48

0.315 8 0.315 8 0.472 12 0.472 12 0.630 16 0.630 16

0.772 19.60

3.543 90

0.913 23.19

1.969 50

0.787 20

G 516

Article Number

K20F

Article Number

K20F TiCN

3

GF 173101.5782

●

GF 173106.5782

●

3

GF 173101.5783

●

GF 173106.5783

●

4

GF 173111.5784

●

GF 173116.5784

●

4

GF 173111.5785

●

GF 173116.5785

●

4

GF 173131.5786

●

GF 173136.5786

●

4

GF 173131.5787

●

GF 173136.5787

●

5

GF 173151.9684

●

GF 173156.9684

●

Flutes

These thread mills have corrected profile. For milling NPTF threads, you need a CNC program for a spiral formed helix to prevent a profile step.

●

In stock


Thread Mills


319

GF

Solid Carbide Thread Mills American NPTF / Type GF Tapered Internal Tapered Pipe Thread 1:16 NPTF (for threads without dryseal material) 60° P


Ø d1

Ø d2

9 Thr.

l3

l2 l1

Catalog No. Size

G 423 P T.P.I.

1/16

27

1/8

27

1/4

18

3/8

18

1/2

14

3/4

14

1

11 1/2

1 1/4

11 1/2

1 1/2

11 1/2

2

11 1/2

      

Ød1 [mm]

l1

l2

l3

Ød2

Flutes

0.232 5.90 0.301 7.65 0.400 10.15 0.439 11.15 0.561 14.25 0.561 14.25

2.165 55 2.165 55 2.953 75 2.953 75 3.145 80 3.145 80

0.426 10.82 0.426 10.82 0.639 16.23 0.639 16.23 0.821 20.86 0.821 20.86

1.417 36 1.417 36 1.772 45 1.772 45 1.890 48 1.890 48

0.315 8 0.315 8 0.472 12 0.472 12 0.630 16 0.630 16

0.772 19.60

3.543 90

1.000 25.40

1.969 50

0.787 20

G 426

Article Number

K20F

Article Number

K20F TiCN

3

GF 172101.5782

●

GF 172106.5782

●

3

GF 172101.5783

●

GF 172106.5783

●

4

GF 172111.5784

●

GF 172116.5784

●

4

GF 172111.5785

●

GF 172116.5785

●

4

GF 172131.5786

●

GF 172136.5786

●

4

GF 172131.5787

●

GF 172136.5787

●

5

GF 172151.9684

●

GF 172156.9684

●

These thread mills have corrected profile. For milling NPTF threads, you need a CNC program for a spiral formed helix to prevent a profile step.

Thread Mills


320



GF GF

Solid Carbide Thread Mills American NPSF/NPSI / Type GF Internal Cylindrical Pipe Thread NPSF/NPSI (for threads without dryseal material) 60° P

Ø d1

Ø d2


l3

l2 l1

Catalog No. Size

G 604 P T.P.I.

1/16

27

1/8

27

1/4

18

3/8

18

1/2

14

3/4

14

1

11 1/2

Ød1 [mm]

l1

l2

l3

Ød2

0.232 5.90 0.301 7.65 0.400 10.15 0.439 11.15 0.561 14.25 0.561 14.25 0.772 19.60

2.480 63 2.480 63 3.145 80 3.145 80 3.543 90 3.543 90 4.134 105

0.424 10.77 0.424 10.77 0.637 16.17 0.637 16.17 0.819 20.81 0.819 20.81 1.000 25.40

1.417 36 1.417 36 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.315 8 0.315 8 0.472 12 0.472 12 0.630 16 0.630 16 0.787 20

Flutes

Article Number

G 605 K20F

Article Number

K20F TiCN

3

GF 172101.5904

3

GF 172101.5905

●

GF 172106.5905

●

4

GF 172111.5906

●

GF 172116.5906

●

4

GF 172111.5907

●

GF 172116.5907

●

4

GF 172131.5908

●

GF 172136.5908

●

4

GF 172131.5909

GF 172136.5909

5

GF 172151.5910

GF 172156.5910

GF 172106.5904

These thread mills have corrected profile.

●

In stock



Thread Mills


321

GF

Solid Carbide Thread Mills British BSPT / Type GF Tapered Internal Tapered Pipe Thread BSPT Rc 55° P

straight flutes · cylindrical shank DIN 6535 HB · coolant-thru (IKZ)

Ø d1

Ø d2

9 Thr.

l3

l2 l1

Catalog No. Size

G 461 P T.P.I.

Ød1 [mm]

l1

l2

l3

Ød2

1/16

28

1/8

28

1/4

19

3/8

19

0.232 5.90 0.301 7.65 0.400 10.15 0.439 11.15

2.165 55 2.165 55 2.953 75 2.953 75

0.339 8.62 0.339 8.62 0.553 14.04 0.553 14.04

1.417 36 1.417 36 1.772 45 1.772 45

0.315 8 0.315 8 0.472 12 0.472 12

1/2

14

3/4

14

  

0.561 14.25

3.150 80

0.750 19.05

1.890 48

    

0.772 19.60

3.543 90

0.954 24.24

1.969 50

1

11

1 1/4

11

1 1/2

11

Flutes

Article Number

G 462 K20F

K20F TiCN

Article Number

3

GF 173101.4114

GF 173106.4114

3

GF 173101.4115

GF 173106.4115

4

GF 173111.4116

●

GF 173116.4116

●

4

GF 173111.4117

●

GF 173116.4117

●

0.630 16

4

GF 173131.9561

●

GF 173136.9561

●

0.787 20

5

GF 173151.9562

●

GF 173156.9562

●

These thread mills have corrected profile. For milling Rc threads, you need a CNC program for a spiral formed helix to prevent a profile step.

Thread Mills


322


●

In stock

Solid Carbide Thread Mills with Chamfer – with Coolant Thru (IKZ)

Right-hand Spiral Solid Carbide for internal threads

HB

UNC

324 - 327

UNF

328 - 330

M

331 - 333

MF

334 - 335

G

336 - 337

GSF

Page

Thread Mills

TiCN

323

Solid Carbide Thread Mills with Chamfer / Type GSF Internal Unified Coarse Thread UNC lS (l2)

60° P

Detail „x“

Thread Depth 1.5 x D

Ø dS

GSF

45°

30° right-hand spiral · cylindrical shank DIN 6535 HB · coolant-thru (IKZ) Ø d2

Ø d1

ØD

x

l2

l3 l1

Catalog No. ØD

G 449 P T.P.I.

No. 12

24

1/4

20

5/16

18

3/8

16

7/16

14

1/2

13

9/16

12

5/8

11

3/4

10

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

0.163 4.15 0.185 4.70 0.242 6.15 0.301 7.65 0.354 9.00 0.407 10.35 0.465 11.80 0.516 13.10 0.630 16.00

2.441 62 2.441 62 2.913 74 3.150 80 3.150 80 3.543 90 3.937 100 4.134 105 4.134 105

0.353 8.96 0.424 10.76 0.526 13.36 0.592 15.04 0.676 17.18 0.806 20.46 0.872 22.16 0.952 24.18 1.147 29.13

1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.315 8 0.315 8 0.394 10 0.472 12 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.228 5.79 0.262 6.65 0.325 8.25 0.387 9.83 0.450 11.43 0.512 13.00 0.575 14.61 0.637 16.18 0.762 19.35

0.384 9.75 0.459 11.67 0.565 14.36 0.635 16.14 0.725 18.42 0.857 21.78 0.929 23.59 1.012 25.71 1.213 30.81

Thread Mills


324

Flutes

Article Number

G 450 K20F

Article Number

K20F TiCN

3

GF 322101.5008

3

GF 322101.5009

●

GF 322106.5009

●

3

GF 322101.5010

●

GF 322106.5010

●

3

GF 322101.5011

●

GF 322106.5011

●

3

GF 322101.5012

●

GF 322106.5012

●

4

GF 322101.5013

●

GF 322106.5013

●

4

GF 322101.5014

●

GF 322106.5014

●

4

GF 322101.5015

●

GF 322106.5015

●

5

GF 322101.5016


GF 322106.5008

GF 322106.5016

Solid Carbide Thread Mills with Chamfer / Type GSF Internal Unified Coarse Thread UNC

45°

Ø dS

60° P

Thread Depth 2 x D GSF

lS (l2)

Detail „x“


Ø d1

ØD

x

l2

l3 l1

Catalog No. P T.P.I.

No. 12

24

1/4

20

5/16

18

3/8

16

7/16

14

1/2

13

9/16

12

5/8

11

3/4

10

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

0.163 4.15 0.185 4.70 0.242 6.15 0.301 7.65 0.354 9.00 0.407 10.35 0.465 11.80 0.516 13.10 0.630 16.00

2.441 62 2.441 62 2.913 74 3.150 80 3.150 80 3.543 90 3.937 100 4.134 105 4.134 105

0.436 11.08 0.524 13.30 0.637 16.18 0.780 19.80 0.891 22.62 1.036 26.32 1.206 30.63 1.315 33.41 1.547 39.29

1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.315 8 0.315 8 0.394 10 0.472 12 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.228 5.79 0.262 6.65 0.325 8.25 0.387 9.83 0.450 11.43 0.512 13.00 0.575 14.61 0.637 16.18 0.762 19.35

0.467 11.86 0.559 14.21 0.676 17.18 0.823 20.91 0.939 23.86 1.088 27.64 1.262 32.05 1.376 34.95 1.613 40.97


●

In stock

Flutes

Article Number

G 452 K20F

Article Number

K20F TiCN

3

GF 332101.5008

3

GF 332101.5009

●

GF 332106.5009

●

3

GF 332101.5010

●

GF 332106.5010

●

3

GF 332101.5011

●

GF 332106.5011

●

3

GF 332101.5012

●

GF 332106.5012

●

4

GF 332101.5013

●

GF 332106.5013

●

4

GF 332101.5014

●

GF 332106.5014

●

4

GF 332101.5015

●

GF 332106.5015

●

5

GF 332101.5016

GF 332106.5008

GF 332106.5016


Thread Mills

ØD

G 451

325

Solid Carbide Thread Mills with Chamfer / Type GSF Aero Internal Unified Coarse Thread UNC lS (l2)

60° P

Detail „x“

Thread Depth 2 x D

Ø dS

GSF

45°


Ø d1

ØD

x

l2

l3 l1

Catalog No. ØD

G 606 P T.P.I.

No. 10

24

No. 12

24

1/4

20

5/16

18

3/8

16

7/16

14

1/2

13

9/16

12

5/8

11

3/4

10

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

0.128 3.45 0.163 4.15 0.185 4.70 0.242 6.15 0.301 7.65 0.354 9.00 0.407 10.35 0.465 11.80 0.516 13.10 0.630 16.00

2.165 55 2.441 62 2.441 62 2.913 74 3.150 80 3.150 80 3.543 90 3.937 100 4.134 105 4.134 105

0.394 10.01 0.436 11.08 0.524 13.30 0.637 16.18 0.780 19.80 0.891 22.62 1.036 26.32 1.206 30.63 1.315 33.41 1.547 39.29

1.417 36 1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.236 6 0.315 8 0.315 8 0.394 10 0.472 12 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.202 5.13 0.228 5.79 0.262 6.65 0.325 8.25 0.387 9.83 0.450 11.43 0.512 13.00 0.575 14.61 0.637 16.18 0.762 19.35

0.427 10.85 0.467 11.86 0.559 14.21 0.676 17.18 0.823 20.91 0.939 23.86 1.088 27.64 1.262 32.05 1.376 34.95 1.613 40.97

Thread Mills


326

Flutes

G 607

Article Number

K20F

Article Number

K20F TiCN

3

GF 335101.5007

●

GF 335106.5007

●

3

GF 335101.5008

3

GF 335101.5009

●

GF 335106.5009

●

3

GF 335101.5010

●

GF 335106.5010

●

3

GF 335101.5011

●

GF 335106.5011

●

3

GF 335101.5012

●

GF 335106.5012

●

4

GF 335101.5013

●

GF 335106.5013

●

4

GF 335101.5014

●

GF 335106.5014

●

4

GF 335101.5015

●

GF 335106.5015

●

5

GF 335101.5016


GF 335106.5008

GF 335106.5016

Solid Carbide Thread Mills with Chamfer / Type GSF Internal Unified Coarse Thread UNC

45°

Ø dS

60° P

Thread Depth 2.5 x D GSF

lS (l2)

Detail „x“


Ø d1

ØD

x

l2

l3 l1


3/8

16

7/16

14

1/2

13

9/16

12

5/8

11

3/4

10

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

0.301 7.65 0.354 9.00 0.407 10.35 0.465 11.80 0.516 13.10 0.630 16.00

3.346 85 3.346 85 3.780 96 4.213 107 4.528 115 4.528 115

0.967 24.57 1.105 28.06 1.267 32.18 1.456 36.98 1.588 40.34 1.947 49.45

1.772 45 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.472 12 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.387 9.83 0.450 11.43 0.512 13.00 0.575 14.61 0.637 16.18 0.762 19.35

1.011 25.67 1.154 29.30 1.319 33.50 1.512 38.40 1.648 41.87 2.013 51.13


●

In stock

Flutes

G 454

Article Number

K20F

Article Number

K20F TiCN

3

GF 342101.5011

●

GF 342106.5011

●

3

GF 342101.5012

●

GF 342106.5012

●

4

GF 342101.5013

●

GF 342106.5013

●

4

GF 342101.5014

●

GF 342106.5014

●

4

GF 342101.5015

●

GF 342106.5015

●

5

GF 342101.5016

GF 342106.5016


Thread Mills

ØD

G 453

327

Solid Carbide Thread Mills with Chamfer / Type GSF Internal Unified Fine Thread UNF lS (l2)

60° P

Detail „x“


Ø dS

GSF

45°


Ø d1

ØD

x

l2

l3 l1

Catalog No. ØD

G 455 P T.P.I.

No. 10

32

No. 12

28

1/4

28

5/16

24

3/8

24

7/16

20

1/2

20

9/16

18

5/8

18

3/4

16

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

0.150 3.80 0.169 4.30 0.203 5.15 0.260 6.60 0.323 8.20 0.376 9.55 0.437 11.10 0.492 12.50 0.555 14.10 0.669 17.00

2.165 55 2.441 62 2.441 62 2.913 74 3.150 80 3.150 80 3.543 90 3.937 100 4.134 105 4.134 105

0.296 7.52 0.338 8.59 0.409 10.40 0.478 12.14 0.561 14.25 0.674 17.11 0.774 19.65 0.859 21.83 0.970 24.65 1.155 29.33

1.417 36 1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.236 6 0.315 8 0.315 8 0.394 10 0.472 12 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.202 5.13 0.228 5.79 0.262 6.65 0.325 8.25 0.387 9.83 0.450 11.43 0.512 13.00 0.575 14.61 0.637 16.18 0.762 19.35

0.321 8.15 0.366 9.29 0.437 11.11 0.509 12.94 0.593 15.07 0.711 18.06 0.811 20.61 0.901 22.88 1.013 25.72 1.202 30.52

Thread Mills


328

Flutes

G 456

Article Number

K20F

Article Number

K20F TiCN

3

GF 322101.5041

●

GF 322106.5041

●

3

GF 322101.5042

3

GF 322101.5043

●

GF 322106.5043

●

3

GF 322101.5044

●

GF 322106.5044

●

3

GF 322101.5045

●

GF 322106.5045

●

3

GF 322101.5046

●

GF 322106.5046

●

4

GF 322101.5047

●

GF 322106.5047

●

4

GF 322101.5048

●

GF 322106.5048

●

4

GF 322101.5049

●

GF 322106.5049

●

5

GF 322101.5050


GF 322106.5042

GF 322106.5050

Solid Carbide Thread Mills with Chamfer / Type GSF Internal Unified Fine Thread UNF

45°

Ø dS

60° P


lS (l2)

Detail „x“


Ø d1

ØD

x

l2

l3 l1


No. 10

32

No. 12

28

1/4

28

5/16

24

3/8

24

7/16

20

1/2

20

9/16

18

5/8

18

3/4

16

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

0.150 3.80 0.169 4.30 0.203 5.15 0.260 6.60 0.323 8.20 0.376 9.55 0.437 11.10 0.492 12.50 0.555 14.10 0.669 17.00

2.165 55 2.441 62 2.441 62 2.913 74 3.150 80 3.150 80 3.543 90 3.937 100 4.134 105 4.134 105

0.390 9.90 0.445 11.31 0.517 13.12 0.644 16.37 0.769 19.54 0.874 22.19 1.024 26.00 1.137 28.88 1.304 33.12 1.530 38.86

1.417 36 1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.236 6 0.315 8 0.315 8 0.394 10 0.472 12 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.202 5.13 0.228 5.79 0.262 6.65 0.325 8.25 0.387 9.83 0.450 11.43 0.512 13.00 0.575 14.61 0.637 16.18 0.762 19.35

0.415 10.53 0.473 12.01 0.544 13.83 0.676 17.17 0.802 20.36 0.911 23.14 1.061 26.96 1.179 29.94 1.346 34.19 1.577 40.05


●

In stock

Flutes

G 458

Article Number

K20F

Article Number

K20F TiCN

3

GF 332101.5041

●

GF 332106.5041

●

3

GF 332101.5042

3

GF 332101.5043

●

GF 332106.5043

●

3

GF 332101.5044

●

GF 332106.5044

●

3

GF 332101.5045

●

GF 332106.5045

●

3

GF 332101.5046

●

GF 332106.5046

●

4

GF 332101.5047

●

GF 332106.5047

●

4

GF 332101.5048

●

GF 332106.5048

●

4

GF 332101.5049

●

GF 332106.5049

●

5

GF 332101.5050

GF 332106.5042

GF 332106.5050


Thread Mills

ØD

G 457

329

Solid Carbide Thread Mills with Chamfer / Type GSF Aero Internal Unified Fine Thread UNF lS (l2)

60° P

Detail „x“

Thread Depth 2 x D

Ø dS

GSF

45°


Ø d1

ØD

x

l2

l3 l1

Catalog No. ØD

G 602 P T.P.I.

No. 10

32

No. 12

28

1/4

28

5/16

24

3/8

24

7/16

20

1/2

20

9/16

18

5/8

18

3/4

16

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

0.150 3.80 0.169 4.30 0.203 5.15 0.260 6.60 0.323 8.20 0.376 9.55 0.437 11.10 0.492 12.50 0.555 14.10 0.669 17.00

2.165 55 2.441 62 2.441 62 2.913 74 3.150 80 3.150 80 3.543 90 3.937 100 4.134 105 4.134 105

0.390 9.90 0.445 11.31 0.517 13.12 0.644 16.37 0.769 19.54 0.874 22.19 1.024 26.00 1.137 28.88 1.304 33.12 1.530 38.86

1.417 36 1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.236 6 0.315 8 0.315 8 0.394 10 0.472 12 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.202 5.13 0.228 5.79 0.262 6.65 0.325 8.25 0.387 9.83 0.450 11.43 0.512 13.00 0.575 14.61 0.637 16.18 0.762 19.35

0.415 10.53 0.473 12.01 0.544 13.83 0.676 17.17 0.802 20.36 0.911 23.14 1.061 26.96 1.179 29.94 1.346 34.19 1.577 40.05

Thread Mills


330

Flutes

G 603

Article Number

K20F

Article Number

K20F TiCN

3

GF 335101.5041

●

GF 335106.5041

●

3

GF 335101.5042

3

GF 335101.5043

●

GF 335106.5043

●

3

GF 335101.5044

●

GF 335106.5044

●

3

GF 335101.5045

●

GF 335106.5045

●

3

GF 335101.5046

●

GF 335106.5046

●

4

GF 335101.5047

●

GF 335106.5047

●

4

GF 335101.5048

●

GF 335106.5048

●

4

GF 335101.5049

●

GF 335106.5049

●

5

GF 335101.5050


GF 335106.5042

GF 335106.5050

Solid Carbide Thread Mills with Chamfer / Type GSF Internal ISO Metric Thread M

45°

Ø dS

60° P


lS (l2)

Detail „x“


Ø d1

ØD

x

l2

l3 l1

Catalog No. P mm

M4

0.7

M5

0.8

M6

1.0

M8

1.25

M10

1.5

M12

1.75

M14

2.0

M16

2.0

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

0.124 3.15 0.157 4.00 0.189 4.80 0.256 6.50 0.323 8.20 0.390 9.90 0.457 11.60 0.535 13.60

2.165 55 2.165 55 2.441 62 2.913 74 3.150 80 3.543 90 3.937 100 4.016 102

0.256 6.50 0.297 7.55 0.370 9.40 0.514 13.05 0.616 15.65 0.719 18.25 0.900 22.85 0.978 24.85

1.417 36 1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.890 48 1.890 48

0.236 6 0.236 6 0.315 8 0.394 10 0.472 12 0.551 14 0.630 16 0.709 18

0.169 4.30 0.209 5.30 0.248 6.30 0.327 8.30 0.406 10.30 0.484 12.30 0.563 14.30 0.642 16.30

0.281 7.15 0.321 8.15 0.400 10.15 0.549 13.95 0.657 16.70 0.766 19.45 0.953 24.20 1.031 26.20


●

In stock

Flutes

Article Number

G 388 K20F

Article Number

K20F TiCN

3

GF 322101.0040

3

GF 322101.0050

●

GF 322106.0050

●

3

GF 322101.0060

●

GF 322106.0060

●

3

GF 322101.0080

●

GF 322106.0080

●

3

GF 322101.0100

●

GF 322106.0100

●

4

GF 322101.0112

●

GF 322106.0112

●

4

GF 322101.0114

●

GF 322106.0114

●

4

GF 322101.0116

●

GF 322106.0116

●

GF 322106.0040


Thread Mills

ØD

G 385

331

Solid Carbide Thread Mills with Chamfer / Type GSF Internal ISO Metric Thread M lS (l2)

60° P

Detail „x“

Thread Depth 2 x D

Ø dS

GSF

45°


Ø d1

ØD

x

l2

l3 l1

Catalog No. ØD

G 391 P mm

M4

0.7

M5

0.8

M6

1.0

M8

1.25

M10

1.5

M12

1.75

M14

2.0

M16

2.0

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

0.124 3.15 0.157 4.00 0.189 4.80 0.256 6.50 0.323 8.20 0.390 9.90 0.457 11.60 0.535 13.60

2.165 55 2.165 55 2.441 62 2.913 74 3.150 80 3.543 90 3.937 100 4.016 102

0.337 8.55 0.423 10.75 0.488 12.40 0.661 16.80 0.793 20.15 0.994 25.25 1.136 28.85 1.293 32.85

1.417 36 1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.890 48 1.890 48

0.236 6 0.236 6 0.315 8 0.394 10 0.472 12 0.551 14 0.630 16 0.709 18

0.169 4.30 0.209 5.30 0.248 6.30 0.327 8.30 0.406 10.30 0.484 12.30 0.563 14.30 0.642 16.30

0.364 9.25 0.447 11.35 0.518 13.15 0.695 17.65 0.835 21.20 1.041 26.45 1.189 30.20 1.346 34.20

Thread Mills


332

Flutes

Article Number

G 394 K20F

Article Number

K20F TiCN

3

GF 332101.0040

3

GF 332101.0050

●

GF 332106.0050

●

3

GF 332101.0060

●

GF 332106.0060

●

3

GF 332101.0080

●

GF 332106.0080

●

3

GF 332101.0100

●

GF 332106.0100

●

4

GF 332101.0112

●

GF 332106.0112

●

4

GF 332101.0114

●

GF 332106.0114

●

4

GF 332101.0116

●

GF 332106.0116

●


GF 332106.0040

Solid Carbide Thread Mills with Chamfer / Type GSF Internal ISO Metric Thread M

45°

Ø dS

60° P


lS (l2)

Detail „x“


Ø d1

ØD

x

l2

l3 l1

Catalog No. P mm

M5

0.8

M6

1.0

M8

1.25

M10

1.5

M12

1.75

M14

2.0

M16

2.0

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

0.157 4.00 0.189 4.80 0.256 6.50 0.323 8.20 0.390 9.90 0.457 11.60 0.535 13.60

2.283 58 2.559 65 3.071 78 3.346 85 3.740 95 4.331 110 4.331 110

0.518 13.15 0.606 15.40 0.809 20.55 1.030 26.15 1.201 30.50 1.451 36.85 1.608 40.85

1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.890 48 1.890 48

0.236 6 0.315 8 0.394 10 0.472 12 0.551 14 0.630 16 0.709 18

0.209 5.30 0.248 6.30 0.327 8.30 0.406 10.30 0.484 12.30 0.563 14.30 0.642 16.30

0.541 13.75 0.636 16.15 0.844 21.45 1.071 27.20 1.248 31.70 1.504 38.20 1.661 42.20


●

In stock

Flutes

Article Number

G 496 K20F

Article Number

K20F TiCN

3

GF 342101.0050

3

GF 342101.0060

●

GF 342106.0060

●

3

GF 342101.0080

●

GF 342106.0080

●

3

GF 342101.0100

●

GF 342106.0100

●

4

GF 342101.0112

●

GF 342106.0112

●

4

GF 342101.0114

4

GF 342101.0116

GF 342106.0050

GF 342106.0114 ●

GF 342106.0116

●


Thread Mills

ØD

G 439

333

Solid Carbide Thread Mills with Chamfer / Type GSF Internal ISO Metric Fine Thread MF lS (l2)

60° P

Detail „x“


Ø dS

GSF

45°


Ø d1

ØD

x

l2

l3 l1

Catalog No. ØD

G 397 P mm

M6

x 0.75

M8

x 1.0

M10

x 1.0

M12

x 1.0

M12

x 1.5

M14

x 1.5

M16

x 1.5

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

0.197 5.0 0.264 6.7 0.343 8.7 0.417 10.6 0.398 10.1 0.476 12.1 0.551 14.0

2.441 62 2.913 74 3.150 80 3.543 90 3.543 90 3.937 100 4.016 102

0.366 9.30 0.488 12.40 0.606 15.40 0.724 18.40 0.734 18.65 0.852 21.65 0.970 24.65

1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48

0.315 8 0.394 10 0.472 12 0.551 14 0.551 14 0.630 16 0.709 18

0.248 6.30 0.327 8.30 0.406 10.30 0.484 12.30 0.484 12.30 0.563 14.30 0.642 16.30

0.392 9.95 0.520 13.20 0.638 16.20 0.758 19.25 0.776 19.70 0.896 22.75 1.014 25.75

Thread Mills


334

Flutes

G 400

Article Number

K20F

Article Number

K20F TiCN

3

GF 322101.0229

●

GF 322106.0229

●

3

GF 322101.0251

●

GF 322106.0251

●

3

GF 322101.0276

●

GF 322106.0276

●

4

GF 322101.0301

●

GF 322106.0301

●

4

GF 322101.0303

●

GF 322106.0303

●

4

GF 322101.0331

●

GF 322106.0331

●

4

GF 322101.0359

●

GF 322106.0359

●


Solid Carbide Thread Mills with Chamfer / Type GSF Internal ISO Metric Fine Thread MF

45°

Ø dS

60° P


lS (l2)

Detail „x“


Ø d1

ØD

x

l2

l3 l1

Catalog No. P mm

M6

x 0.75

M8

x 1.0

M10

x 1.0

M12

x 1.0

M12

x 1.5

M14

x 1.5

M16

x 1.5

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

0.197 5.0 0.264 6.7 0.343 8.7 0.417 10.6 0.398 10.1 0.476 12.1 0.551 14.0

2.441 62 2.913 74 3.150 80 3.543 90 3.543 90 3.937 100 4.016 102

0.484 12.30 0.646 16.40 0.803 20.40 0.961 24.40 0.970 24.65 1.148 29.15 1.266 32.15

1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48

0.315 8 0.394 10 0.472 12 0.551 14 0.551 14 0.630 16 0.709 18

0.248 6.30 0.327 8.30 0.406 10.30 0.484 12.30 0.484 12.30 0.563 14.30 0.642 16.30

0.510 12.95 0.677 17.20 0.835 21.20 0.994 25.25 1.012 25.70 1.191 30.25 1.309 33.25


●

In stock

Flutes

G 406

Article Number

K20F

Article Number

K20F TiCN

3

GF 332101.0229

●

GF 332106.0229

●

3

GF 332101.0251

●

GF 332106.0251

●

3

GF 332101.0276

●

GF 332106.0276

●

4

GF 332101.0301

●

GF 332106.0301

●

4

GF 332101.0303

●

GF 332106.0303

●

4

GF 332101.0331

●

GF 332106.0331

●

4

GF 332101.0359

●

GF 332106.0359

●


Thread Mills

ØD

G 403

335

Solid Carbide Thread Mills with Chamfer / Type GSF Internal Whitworth Pipe Threads DIN-ISO 228 G lS (l2)

55° P

Detail „x“


Ø dS

GSF

45°


Ø d1

ØD

x

l2

l3 l1

Catalog No.

G 588

ØD

P T.P.I.

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

Flutes

G 1/8

28

G 1/4

19

G 3/8

19

0.323 8.2 0.433 11.0 0.571 14.5

3.150 80 3.937 100 4.016 102

0.585 14.86 0.810 20.57 1.021 25.92

1.772 45 1.890 48 1.890 48

0.472 12 0.630 16 0.709 18

0.394 10.0 0.531 13.5 0.669 17.0

0.620 15.76 0.859 21.82 1.070 27.17

Thread Mills


336

G 591

Article Number

K20F

Article Number

K20F TiCN

3

GF 322101.4035

●

GF 322106.4035

●

4

GF 322101.4036

●

GF 322106.4036

●

4

GF 322101.4037

●

GF 322106.4037

●


Solid Carbide Thread Mills with Chamfer / Type GSF Internal Whitworth Pipe Threads DIN-ISO 228 G

45°

Ø dS

55° P


lS (l2)

Detail „x“


Ø d1

ØD

x

l2

l3 l1

Catalog No.

G 594

ØD

P T.P.I.

Ød1 [mm]

l1

l2

l3

Ød2

ØdS

lS

Flutes

G 1/8

28

G 1/4

19

G 3/8

19

0.323 8.2 0.433 11.0 0.571 14.5

3.150 80 3.937 100 4.016 102

0.782 19.86 1.073 27.25 1.336 33.94

1.772 45 1.890 48 1.890 48

0.472 12 0.630 16 0.709 18

0.394 10.0 0.531 13.5 0.669 17.0

0.817 20.76 1.122 28.50 1.385 35.19

●

In stock

Article Number

K20F

Article Number

K20F TiCN

3

GF 332101.4035

●

GF 332106.4035

●

4

GF 332101.4036

●

GF 332106.4036

●

4

GF 332101.4037

●

GF 332106.4037

●


Thread Mills


G 597

337

338

Thread Mills

GSF

Solid Carbide Thrillers – with Coolant Thru (IKZ)

2 Flutes, Right-hand Spiral Solid Carbide for internal threads

HB

UNC

340 - 342

UNF

343 - 344

M

345 - 347

MF

351 - 352

EG M

353 - 354

M

348 - 350

TiCN

BGF

Page

3 Flutes, Right-hand Spiral Solid Carbide for internal threads

HB

Thread Mills

TiCN

339

Solid Carbide Thrillers / Type BGF

lE (l2)

Ø d1

60° P

45°

Detail „x“


Ø dS

Internal Unified Coarse Thread UNC

lE

x Ø d2

ØD Ø d3 140°

BGF

30° right-hand spiral ·cylindrical shank DIN 6535 HB · coolant-thru (IKZ)

l2

l3 l1


l1 [mm]

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

No. 12

24

1/4

20

5/16

18

3/8

16

7/16

14

1/2

13

9/16

12

5/8

11

3/4

10

2.441 62 2.441 62 2.913 74 3.150 80 3.150 80 3.504 89 4.016 102 4.016 102 4.528 115

0.293 7.45 0.352 8.95 0.447 11.35 0.565 14.35 0.646 16.40 0.697 17.70 0.839 21.30 0.913 23.20 1.104 28.05

1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.166 4.21 0.191 4.85 0.246 6.25 0.301 7.65 0.354 9.00 0.407 10.35 0.465 11.80 0.516 13.10 0.630 16.00

0.315 8 0.315 8 0.394 10 0.472 12 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.177 4.50 0.205 5.20 0.260 6.60 0.315 8.00 0.370 9.40 0.423 10.75 0.482 12.25 0.531 13.50 0.650 16.50

0.228 5.79 0.262 6.65 0.325 8.25 0.387 9.83 0.450 11.43 0.512 13.00 0.575 14.61 0.637 16.18 0.762 19.35

0.396 10.05 0.472 12.00 0.587 14.90 0.726 18.45 0.829 21.05 0.900 22.85 1.061 26.95 1.157 29.40 1.386 35.20

Thread Mills

ØD

G 437

340

Flutes

Article Number

G 438 K20F

Article Number

K20F TiCN

2

GF 422201.5008

2

GF 422201.5009

●

GF 422206.5009

●

2

GF 422201.5010

●

GF 422206.5010

●

2

GF 422201.5011

●

GF 422206.5011

●

2

GF 422201.5012

●

GF 422206.5012

●

2

GF 422201.5013

●

GF 422206.5013

●

2

GF 422201.5014

●

GF 422206.5014

●

2

GF 422201.5015

●

GF 422206.5015

●

2

GF 422201.5016

GF 422206.5008

GF 422206.5016


lE (l2)

Ø d1

60° P

45°

Detail „x“

Thread Depth 2 x D

Ø dS



BGF

x

ØD Ø d3 140°

lE

l2

l3 l1


l1 [mm]

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

No. 12

24

1/4

20

5/16

18

3/8

16

7/16

14

1/2

13

9/16

12

5/8

11

3/4

10

2.441 62 2.441 62 2.913 74 3.150 80 3.150 80 3.504 89 4.016 102 4.016 102 4.528 115

0.419 10.65 0.502 12.75 0.614 15.60 0.754 19.15 0.860 21.85 1.004 25.50 1.089 27.65 1.187 30.15 1.506 38.25

1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.166 4.21 0.191 4.85 0.246 6.25 0.301 7.65 0.354 9.00 0.407 10.35 0.465 11.80 0.516 13.10 0.630 16.00

0.315 8 0.315 8 0.394 10 0.472 12 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.177 4.50 0.205 5.20 0.260 6.60 0.315 8.00 0.370 9.40 0.423 10.75 0.482 12.25 0.531 13.50 0.650 16.50

0.228 5.79 0.262 6.65 0.325 8.25 0.387 9.83 0.450 11.43 0.512 13.00 0.575 14.61 0.637 16.18 0.762 19.35

0.520 13.20 0.622 15.80 0.752 19.10 0.913 23.20 1.043 26.50 1.207 30.65 1.311 33.30 1.431 36.35 1.785 45.35

Flutes

Article Number

G 440 K20F

Article Number

K20F TiCN

2

GF 432201.5008

2

GF 432201.5009

●

GF 432206.5009

●

2

GF 432201.5010

●

GF 432206.5010

●

2

GF 432201.5011

●

GF 432206.5011

●

2

GF 432201.5012

●

GF 432206.5012

●

2

GF 432201.5013

●

GF 432206.5013

●

2

GF 432201.5014

●

GF 432206.5014

●

2

GF 432201.5015

●

GF 432206.5015

●

2

GF 432201.5016

GF 432206.5008

GF 432206.5016

Thread Mills

ØD

G 439

●

In stock

341


lE (l2)

Ø d1

60° P

45°

Detail „x“


Ø dS


lE

x Ø d2

ØD Ø d3 140°

BGF


l2

l3 l1

Catalog No.

G 441

P T.P.I.

l1 [mm]

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

3/8

16

7/16

14

1/2

13

9/16

12

5/8

11

3/4

10

3.346 85 3.346 85 3.740 95 4.331 110 4.331 110 4.921 125

0.941 23.90 1.075 27.30 1.234 31.35 1.339 34.00 1.549 39.35 1.805 45.85

1.772 45 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.301 7.65 0.354 9.00 0.407 10.35 0.465 11.80 0.516 13.10 0.630 16.00

0.472 12 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.315 8.00 0.370 9.40 0.423 10.75 0.482 12.25 0.531 13.50 0.650 16.50

0.387 9.83 0.450 11.43 0.512 13.00 0.575 14.61 0.637 16.18 0.762 19.35

1.100 27.95 1.258 31.95 1.437 36.50 1.561 39.65 1.795 45.60 2.087 53.00

Thread Mills

ØD

342

Flutes

G 442

Article Number

K20F

Article Number

K20F TiCN

2

GF 442201.5011

●

GF 442206.5011

●

2

GF 442201.5012

●

GF 442206.5012

●

2

GF 442201.5013

●

GF 442206.5013

●

2

GF 442201.5014

●

GF 442206.5014

●

2

GF 442201.5015

GF 442206.5015

2

GF 442201.5016

GF 442206.5016


lE (l2)

Ø d1

60° P

45°

Detail „x“


Ø dS

Internal Unified Fine Thread UNF


BGF

x

ØD Ø d3 140°

lE

l2

l3 l1


l1 [mm]

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

No. 10

32

No. 12

28

1/4

28

5/16

24

3/8

24

7/16

20

1/2

20

9/16

18

5/8

18

3/4

16

2.165 55 2.441 62 2.441 62 2.913 74 3.150 80 3.150 80 3.504 89 4.016 102 4.016 102 4.528 115

0.283 7.20 0.325 8.25 0.360 9.15 0.463 11.75 0.545 13.85 0.705 17.90 0.756 19.20 0.839 21.30 0.896 22.75 1.132 28.75

1.417 36 1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.150 3.80 0.172 4.36 0.207 5.26 0.260 6.60 0.323 8.20 0.376 9.55 0.437 11.10 0.492 12.50 0.555 14.10 0.667 16.95

0.236 6 0.315 8 0.315 8 0.394 10 0.472 12 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.161 4.10 0.183 4.65 0.217 5.50 0.272 6.90 0.335 8.50 0.390 9.90 0.453 11.50 0.508 12.90 0.571 14.50 0.689 17.50

0.203 5.15 0.228 5.80 0.262 6.65 0.325 8.25 0.388 9.85 0.449 11.40 0.512 13.00 0.575 14.60 0.638 16.20 0.764 19.40

0.366 9.30 0.417 10.60 0.461 11.70 0.583 14.80 0.677 17.20 0.860 21.85 0.923 23.45 1.026 26.05 1.093 27.75 1.364 34.65

Flutes

Article Number

G 444 K20F

Article Number

K20F TiCN

2

GF 422201.5041

GF 422206.5041

2

GF 422201.5042

GF 422206.5042

2

GF 422201.5043

●

GF 422206.5043

●

2

GF 422201.5044

●

GF 422206.5044

●

2

GF 422201.5045

●

GF 422206.5045

●

2

GF 422201.5046

●

GF 422206.5046

●

2

GF 422201.5047

●

GF 422206.5047

●

2

GF 422201.5048

●

GF 422206.5048

●

2

GF 422201.5049

●

GF 422206.5049

●

2

GF 422201.5050

GF 422206.5050

Thread Mills

ØD

G 443

●

In stock

343


lE (l2)

Ø d1

60° P

45°

Detail „x“

Thread Depth 2 x D

Ø dS

Internal Unified Fine Thread UNF

lE

x Ø d2

ØD Ø d3 140°

BGF


l2

l3 l1


l1 [mm]

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

No. 10

32

No. 12

28

1/4

28

5/16

24

3/8

24

7/16

20

1/2

20

9/16

18

5/8

18

3/4

16

2.165 55 2.441 62 2.441 62 2.913 74 3.150 80 3.150 80 3.504 89 4.016 102 4.016 102 4.528 115

0.378 9.60 0.431 10.95 0.502 12.75 0.628 15.95 0.754 19.15 0.854 21.70 1.006 25.55 1.116 28.35 1.228 31.20 1.508 38.30

1.417 36 1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.150 3.80 0.172 4.36 0.207 5.26 0.260 6.60 0.323 8.20 0.376 9.55 0.437 11.10 0.492 12.50 0.555 14.10 0.667 16.95

0.236 6 0.315 8 0.315 8 0.394 10 0.472 12 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.161 4.10 0.183 4.65 0.217 5.50 0.272 6.90 0.335 8.50 0.390 9.90 0.453 11.50 0.508 12.90 0.571 14.50 0.689 17.50

0.203 5.15 0.228 5.80 0.262 6.65 0.325 8.25 0.388 9.85 0.449 11.40 0.512 13.00 0.575 14.60 0.638 16.20 0.764 19.40

0.461 11.70 0.526 13.35 0.604 15.35 0.748 19.00 0.886 22.50 1.010 25.65 1.173 29.80 1.303 33.10 1.427 36.25 1.738 44.15

Thread Mills

ØD

G 445

344

Flutes

Article Number

G 446 K20F

Article Number

K20F TiCN

2

GF 432201.5041

GF 432206.5041

2

GF 432201.5042

GF 432206.5042

2

GF 432201.5043

●

GF 432206.5043

●

2

GF 432201.5044

●

GF 432206.5044

●

2

GF 432201.5045

●

GF 432206.5045

●

2

GF 432201.5046

●

GF 432206.5046

●

2

GF 432201.5047

●

GF 432206.5047

●

2

GF 432201.5048

●

GF 432206.5048

●

2

GF 432201.5049

●

GF 432206.5049

●

2

GF 432201.5050

GF 432206.5050


lE (l2)

Ø d1

60° P

45°

Detail „x“


Ø dS

Internal ISO Metric Thread M


BGF

x

ØD Ø d3 140°

lE

l2

l3 l1

Catalog No. ØD

G 281 P mm

0.7

M5

0.8

M6

1.0

M8

1.25

M10

1.5

M12

1.75

M16

2.0

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

1.929 49 2.165 55 2.441 62 2.913 74 3.110 79 3.504 89 4.016 102

0.219 5.55 0.281 7.15 0.356 9.05 0.446 11.32 0.594 15.08 0.693 17.60 0.949 24.11

1.417 36 1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.890 48

0.124 3.16 0.159 4.04 0.189 4.80 0.256 6.50 0.323 8.20 0.390 9.90 0.535 13.60

0.236 6 0.236 6 0.315 8 0.394 10 0.472 12 0.551 14 0.709 18

0.130 3.30 0.165 4.20 0.197 5.00 0.266 6.75 0.335 8.50 0.404 10.25 0.551 14.00

0.169 4.3 0.209 5.3 0.248 6.3 0.327 8.3 0.406 10.3 0.484 12.3 0.642 16.3

0.293 7.45 0.370 9.40 0.459 11.66 0.576 14.64 0.752 19.11 0.879 22.33 1.178 29.91

Flutes

Article Number

K20F

Article Number

K20F TiCN

2

GF 422201.0040

●

GF 422206.0040

●

2

GF 422201.0050

●

GF 422206.0050

●

2

GF 422201.0060

●

GF 422206.0060

●

2

GF 422201.0080

●

GF 422206.0080

●

2

GF 422201.0100

●

GF 422206.0100

●

2

GF 422201.0112

●

GF 422206.0112

●

2

GF 422201.0116

●

GF 422206.0116

●

Thread Mills

M4

l1 [mm]

G 285

●

In stock

345


lE (l2)

Ø d1

60° P

45°

Detail „x“

Thread Depth 2 x D

Ø dS


lE

x Ø d2

ØD Ø d3 140°

BGF


l2

l3 l1

Catalog No. ØD

G 282 P mm

0.7

M5

0.8

M6

1.0

M8

1.25

M10

1.5

M12

1.75

M16

2.0

Thread Mills

M4

346

l1 [mm]

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

1.929 49 2.165 55 2.441 62 2.913 74 3.110 79 3.504 89 4.016 102

0.301 7.65 0.376 9.55 0.474 12.05 0.593 15.07 0.771 19.58 0.900 22.85 1.264 32.11

1.417 36 1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.890 48

0.124 3.16 0.159 4.04 0.189 4.80 0.256 6.50 0.323 8.20 0.390 9.90 0.535 13.60

0.236 6 0.236 6 0.315 8 0.394 10 0.472 12 0.551 14 0.709 18

0.130 3.30 0.165 4.20 0.197 5.00 0.266 6.75 0.335 8.50 0.404 10.25 0.551 14.00

0.169 4.3 0.209 5.3 0.248 6.3 0.327 8.3 0.406 10.3 0.484 12.3 0.642 16.3

0.376 9.55 0.465 11.80 0.577 14.66 0.724 18.39 0.930 23.61 1.086 27.58 1.493 37.91

Flutes

G 286

Article Number

K20F

Article Number

K20F TiCN

2

GF 432201.0040

●

GF 432206.0040

●

2

GF 432201.0050

●

GF 432206.0050

●

2

GF 432201.0060

●

GF 432206.0060

●

2

GF 432201.0080

●

GF 432206.0080

●

2

GF 432201.0100

●

GF 432206.0100

●

2

GF 432201.0112

●

GF 432206.0112

●

2

GF 432201.0116

●

GF 432206.0116

●

Solid Carbide Thrillers / Type BGF Internal ISO Metric Thread M

Ø d1

60° P


Ø dS

lE (l2)

Detail „x“

45°


BGF

x

ØD Ø d3 140°

lE

l2

l3 l1

Catalog No. ØD

P mm 1.0

M8

1.25

M10

1.5

M12

1.75

M16

2.0

l1 [mm]

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

2.560 65 3.071 78 3.346 85 3.740 95 4.331 110

0.587 14.90 0.783 19.90 1.000 25.40 1.165 29.60 1.569 39.85

1.417 36 1.575 40 1.772 45 1.772 45 1.890 48

0.189 4.80 0.256 6.50 0.323 8.20 0.390 9.90 0.535 13.60

0.315 8 0.394 10 0.472 12 0.551 14 0.630 16

0.197 5.00 0.266 6.75 0.335 8.50 0.404 10.25 0.551 14.00

0.248 6.3 0.327 8.3 0.406 10.3 0.484 12.3 0.642 16.3

0.695 17.65 0.921 23.40 1.165 29.60 1.362 34.60 1.809 45.95

Flutes

G 328

Article Number

K20F

Article Number

K20F TiCN

2

GF 442201.0060

●

GF 442206.0060

●

2

GF 442201.0080

●

GF 442206.0080

●

2

GF 442201.0100

●

GF 442206.0100

●

2

GF 442201.0112

●

GF 442206.0112

●

2

GF 442201.0116

GF 442206.0116

Thread Mills

M6

G 325

●

In stock

347


lE (l2)

Ø d1

60° P

45°

Detail „x“


Ø dS


lE

3 Flutes

x Ø d2

ØD Ø d3 140°

BGF


l2

l3 l1

Catalog No. ØD

G 467 P mm

1.0

M8

1.25

M10

1.5

M12

1.75

M16

2.0

Thread Mills

M6

348

l1 [mm]

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

2.441 62 2.913 74 3.110 79 3.504 89 4.016 102

0.356 9.05 0.446 11.32 0.594 15.08 0.693 17.60 0.949 24.11

1.417 36 1.575 40 1.772 45 1.772 45 1.890 48

0.189 4.80 0.256 6.50 0.323 8.20 0.390 9.90 0.535 13.60

0.315 8 0.394 10 0.472 12 0.551 14 0.709 18

0.197 5.00 0.266 6.75 0.335 8.50 0.404 10.25 0.551 14.00

0.248 6.3 0.327 8.3 0.406 10.3 0.484 12.3 0.642 16.3

0.459 11.66 0.576 14.64 0.752 19.11 0.879 22.33 1.178 29.91

Flutes

G 468

Article Number

K20F

Article Number

K20F TiCN

3

GF 422251.0060

●

GF 422256.0060

●

3

GF 422251.0080

●

GF 422256.0080

●

3

GF 422251.0100

●

GF 422256.0100

●

3

GF 422251.0112

●

GF 422256.0112

●

3

GF 422251.0116

●

GF 422256.0116

●


lE (l2)

Ø d1

60° P

45°

Detail „x“

Thread Depth 2 x D

Ø dS



BGF

3 Flutes

x

ØD Ø d3 140°

lE

l2

l3 l1

Catalog No. ØD

G 469 P mm

1.0

M8

1.25

M10

1.5

M12

1.75

M16

2.0

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

2.441 62 2.913 74 3.110 79 3.504 89 4.016 102

0.474 12.05 0.593 15.07 0.771 19.58 0.900 22.85 1.264 32.11

1.417 36 1.575 40 1.772 45 1.772 45 1.890 48

0.189 4.80 0.256 6.50 0.323 8.20 0.390 9.90 0.535 13.60

0.315 8 0.394 10 0.472 12 0.551 14 0.709 18

0.197 5.00 0.266 6.75 0.335 8.50 0.404 10.25 0.551 14.00

0.248 6.3 0.327 8.3 0.406 10.3 0.484 12.3 0.642 16.3

0.577 14.66 0.724 18.39 0.930 23.61 1.086 27.58 1.493 37.91

Flutes

Article Number

K20F

Article Number

3

GF 432251.0060

●

GF 432256.0060

●

3

GF 432251.0080

●

GF 432256.0080

●

3

GF 432251.0100

●

GF 432256.0100

●

3

GF 432251.0112

●

GF 432256.0112

●

3

GF 432251.0116

●

GF 432256.0116

●

Thread Mills

M6

l1 [mm]

G 470

●

In stock

349


lE (l2)

Ø d1

60° P

45°

Detail „x“


Ø dS


lE

3 Flutes

x Ø d2

ØD Ø d3 140°

BGF


l2

l3 l1

Catalog No. ØD

G 471 P mm

1.0

M8

1.25

M10

1.5

M12

1.75

M16

2.0

Thread Mills

M6

350

l1 [mm]

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

2.560 65 3.071 78 3.346 85 3.740 95 4.331 110

0.587 14.90 0.783 19.90 1.000 25.40 1.165 29.60 1.569 39.85

1.417 36 1.575 40 1.772 45 1.772 45 1.890 48

0.189 4.80 0.256 6.50 0.323 8.20 0.390 9.90 0.535 13.60

0.315 8 0.394 10 0.472 12 0.551 14 0.709 18

0.197 5.00 0.266 6.75 0.335 8.50 0.404 10.25 0.551 14.00

0.248 6.3 0.327 8.3 0.406 10.3 0.484 12.3 0.642 16.3

0.695 17.65 0.921 23.40 1.165 29.60 1.362 34.60 1.809 45.95

Flutes

G 472

Article Number

K20F

Article Number

K20F TiCN

3

GF 442251.0060

●

GF 442256.0060

●

3

GF 442251.0080

●

GF 442256.0080

●

3

GF 442251.0100

●

GF 442256.0100

●

3

GF 442251.0112

●

GF 442256.0112

●

3

GF 442251.0116

●

GF 442256.0116

●


lE (l2)

Ø d1

60° P

45°

Detail „x“


Ø dS

Internal ISO Metric Fine Thread MF


BGF

x

ØD Ø d3 140°

lE

l2

l3 l1

Catalog No. ØD

G 283 P mm

x 0.5

M5

x 0.5

M6

x 0.75

M8

x 1.0

M10

x 1.0

M12

x 1.0

M12

x 1.5

M14

x 1.5

M16

x 1.5

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

1.929 49 2.165 55 2.441 62 2.913 74 3.110 79 3.504 89 3.504 89 4.016 102 4.016 102

0.234 5.95 0.293 7.45 0.352 8.95 0.469 11.90 0.594 15.10 0.705 17.90 0.713 18.10 0.831 21.12 0.951 24.15

1.417 36 1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48

0.132 3.36 0.171 4.34 0.199 5.05 0.266 6.75 0.343 8.70 0.419 10.65 0.400 10.15 0.476 12.10 0.555 14.10

0.236 6 0.236 6 0.315 8 0.394 10 0.472 12 0.551 14 0.551 14 0.630 16 0.709 18

0.138 3.50 0.177 4.50 0.207 5.25 0.276 7.00 0.354 9.00 0.433 11.00 0.413 10.50 0.492 12.50 0.571 14.50

0.169 4.3 0.209 5.3 0.248 6.3 0.327 8.3 0.406 10.3 0.484 12.3 0.484 12.3 0.563 14.3 0.642 16.3

0.299 7.60 0.366 9.30 0.445 11.30 0.593 15.05 0.727 18.47 0.858 21.80 0.886 22.50 1.020 25.90 1.154 29.30

Flutes

Article Number

K20F

Article Number

K20F TiCN

2

GF 422201.0210

GF 422206.0210

2

GF 422201.0218

GF 422206.0218

2

GF 422201.0229

GF 422206.0229

2

GF 422201.0251

GF 422206.0251

2

GF 422201.0276

2

GF 422201.0301

2

GF 422201.0303

●

GF 422206.0303

●

2

GF 422201.0331

●

GF 422206.0331

●

2

GF 422201.0359

●

GF 422206.0359

●

●

GF 422206.0276

●

GF 422206.0301

Thread Mills

M4

l1 [mm]

G 287

●

In stock

351


lE (l2)

Ø d1

60° P

45°

Detail „x“

Thread Depth 2 x D

Ø dS

Internal ISO Metric Fine Thread MF

lE

x Ø d2

ØD Ø d3 140°

BGF


l2

l3 l1

Catalog No. ØD

G 284 P mm

x 0.5

M5

x 0.5

M6

x 0.75

M8

x 1.0

M10

x 1.0

M12

x 1.0

M12

x 1.5

M14

x 1.5

M16

x 1.5

Thread Mills

M4

352

l1 [mm]

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

1.929 49 2.165 55 2.441 62 2.913 74 3.110 79 3.504 89 3.504 89 4.016 102 4.016 102

0.313 7.95 0.392 9.95 0.470 11.95 0.626 15.90 0.791 20.10 0.941 23.90 0.949 24.10 1.068 27.12 1.246 31.65

1.417 36 1.417 36 1.417 36 1.575 40 1.772 45 1.772 45 1.772 45 1.890 48 1.890 48

0.132 3.36 0.171 4.34 0.199 5.05 0.266 6.75 0.343 8.70 0.419 10.65 0.400 10.15 0.476 12.10 0.555 14.10

0.236 6 0.236 6 0.315 8 0.394 10 0.472 12 0.551 14 0.551 14 0.630 16 0.709 18

0.138 3.50 0.177 4.50 0.207 5.25 0.276 7.00 0.354 9.00 0.433 11.00 0.413 10.50 0.492 12.50 0.571 14.50

0.169 4.3 0.209 5.3 0.248 6.3 0.327 8.3 0.406 10.3 0.484 12.3 0.484 12.3 0.563 14.3 0.642 16.3

0.378 9.60 0.465 11.80 0.563 14.30 0.752 19.10 0.924 23.47 1.094 27.80 1.122 28.50 1.256 31.90 1.449 36.80

Flutes

Article Number

G 288 K20F

Article Number

K20F TiCN

2

GF 432201.0210

GF 432206.0210

2

GF 432201.0218

GF 432206.0218

2

GF 432201.0229

●

GF 432206.0229

●

2

GF 432201.0251

●

GF 432206.0251

●

2

GF 432201.0276

●

GF 432206.0276

●

2

GF 432201.0301

2

GF 432201.0303

●

GF 432206.0303

●

2

GF 432201.0331

●

GF 432206.0331

●

2

GF 432201.0359

●

GF 432206.0359

●

GF 432206.0301

Solid Carbide Thrillers / Type BGF Internal ISO Metric Thread STI-M (for wire thread inserts)

Ø d1

60° P


Ø dS

lE (l2)

Detail „x“

45°


BGF

x

ØD Ø d3 140°

lE

l2

l3 l1

Catalog No. P mm

l1 [mm]

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

STI-M6

1.0

STI-M8

1.25

STI-M10

1.5

STI-M12

1.75

STI-M14

2.0

STI-M16

2.0

2.913 74 3.110 79 3.504 89 4.016 102 4.016 102 4.134 105

0.404 10.25 0.496 12.60 0.663 16.85 0.770 19.55 0.882 22.40 1.039 26.40

1.575 40 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.132 6.00 0.171 8.10 0.199 10.00 0.266 12.10 0.343 14.10 0.419 16.00

0.394 10 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.248 6.3 0.331 8.4 0.409 10.4 0.492 12.5 0.571 14.5 0.650 16.5

0.299 7.60 0.390 9.90 0.482 12.25 0.575 14.60 0.665 16.90 0.744 18.90

0.512 13.0 0.634 16.1 0.831 21.1 0.965 24.5 1.106 28.1 1.280 32.5

Flutes

G 334

Article Number

K20F

Article Number

K20F TiCN

2

GF 422201.0971

●

GF 422206.0971

●

2

GF 422201.0973

●

GF 422206.0973

●

2

GF 422201.0975

●

GF 422206.0975

●

2

GF 422201.0977

●

GF 422206.0977

●

2

GF 422201.0978

●

GF 422206.0978

●

2

GF 422201.0979

●

GF 422206.0979

●

Thread Mills

ØD

G 331

●

In stock

353


lE (l2)

Ø d1

60° P

45°

Detail „x“

Thread Depth 2 x D

Ø dS

Internal ISO Metric Thread STI-M (for wire thread inserts)

lE

x Ø d2

ØD Ø d3 140°

BGF


l2

l3 l1

Catalog No. P mm

l1 [mm]

l2

l3

Ød1

Ød2

Ød3

ØdS

lE

STI-M6

1.0

STI-M8

1.25

STI-M10

1.5

STI-M12

1.75

STI-M14

2.0

STI-M16

2.0

2.913 74 3.110 79 3.504 89 4.016 102 4.016 102 4.134 105

0.522 13.25 0.646 16.40 0.841 21.35 0.978 24.85 1.200 30.40 1.354 34.40

1.575 40 1.772 45 1.772 45 1.890 48 1.890 48 1.969 50

0.132 6.00 0.171 8.10 0.199 10.00 0.266 12.10 0.343 14.10 0.419 16.00

0.394 10 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

0.248 6.3 0.331 8.4 0.409 10.4 0.492 12.5 0.571 14.5 0.650 16.5

0.299 7.60 0.390 9.90 0.482 12.25 0.575 14.60 0.665 16.90 0.744 18.90

0.630 16.0 0.783 19.9 1.008 25.6 1.173 29.8 1.421 36.1 1.594 40.5

Flutes

G 340

Article Number

K20F

Article Number

K20F TiCN

2

GF 432201.0971

●

GF 432206.0971

●

2

GF 432201.0973

●

GF 432206.0973

●

2

GF 432201.0975

●

GF 432206.0975

●

2

GF 432201.0977

●

GF 432206.0977

●

2

GF 432201.0978

●

GF 432206.0978

●

2

GF 432201.0979

●

GF 432206.0979

●

Thread Mills

ØD

G 337

354

●

In stock

Solid Carbide Circular Thrillers – with Coolant Thru (IKZ)

Straight Flutes, Left-hand Cutting – for Hard Materials

HB

TiAlN T3

for internal threads

Right-hand Spiral, Right-hand Cutting – for Soft Materials

HB

TiAlN T4


UNC

356

UNF

358

M

360

UNC

357

UNF

359

M

361

M

362

ZBGF

Page

HB

TiCN


Thread Mills

Right-hand Spiral, Right-hand Cutting – for Aluminium and Cast Iron

355

Solid Carbide Circular Thrillers / Type ZBGF-H – for hard materials Internal Unified Coarse Thread UNC

Thread Depth up to 2 x D

60° P

Ø d2

Ø d1

ØD

left-hand cutting · cylindrical shank DIN 6535 HB · coolant-thru (IKZ)

l2

l3 l4

Catalog No.

G 600

ØD

P T.P.I.

5/16

18

3/8

16

7/16

14

1/2

13

5/8

11

3/4

10

Thread Mills

ZBGF

l1

356

Article Number

K20F TiAlN T3

4

GF 733208.5010

●

4

GF 733208.5011

●

4

GF 733208.5012

●

4

GF 733208.5013

●

4

GF 733208.5015

●

5

GF 733208.5016

●

Ød1 [mm]

l1

l2

l3

l4

Ød2

Flutes

0.222 5.64 0.282 7.16 0.333 8.47 0.397 10.08 0.507 12.89 0.610 15.50

2.992 76 2.992 76 3.386 86 3.386 86 3.858 98 4.370 111

0.224 5.70 0.252 6.40 0.283 7.20 0.311 7.90 0.366 9.30 0.398 10.10

1.575 40 1.575 40 1.772 45 1.772 45 1.890 48 1.969 50

0.866 22 1.024 26 1.220 31 1.299 33 1.654 42 2.008 51

0.393 10 0.393 10 0.472 12 0.472 12 0.630 16 0.787 20

Solid Carbide Circular Thrillers / Type ZBGF-W – for soft materials Internal Unified Coarse Thread UNC


60° P

Ø d2

Ø d1

ØD

right-hand cutting · cylindrical shank DIN 6535 HB · coolant-thru (IKZ)

l2

l3 l4 l1

G 561 P T.P.I.

1/4

20

5/16

18

3/8

16

7/16

14

1/2

13

5/8

11

3/4

10

Article Number

K20F TiAlN T4

3

GF 732257.5009

●

4

GF 732257.5010

●

4

GF 732257.5011

●

4

GF 732257.5012

●

4

GF 732257.5013

●

4

GF 732257.5015

●

5

GF 732257.5016

●

Ød1 [mm]

l1

l2

l3

l4

Ød2

Flutes

0.183 4.64 0.222 5.64 0.282 7.16 0.333 8.47 0.397 10.08 0.507 12.89 0.610 15.50

2.362 60 2.992 76 2.992 76 3.386 86 3.386 86 3.858 98 4.370 111

0.200 5.10 0.224 5.70 0.252 6.40 0.283 7.20 0.311 7.90 0.366 9.30 0.398 10.10

1.417 36 1.575 40 1.575 40 1.772 45 1.772 45 1.890 48 1.969 50

0.669 17 0.866 22 1.024 26 1.220 31 1.299 33 1.654 42 2.008 51

0.315 8 0.393 10 0.393 10 0.472 12 0.472 12 0.630 16 0.787 20

Thread Mills

ØD

ZBGF

Catalog No.

●

In stock

357

Solid Carbide Circular Thrillers / Type ZBGF-H – for hard materials Internal Unified Fine Thread UNF


60° P

Ø d2

Ø d1

ØD


l2

l3 l4

Catalog No.

G 601

ØD

P T.P.I.

5/16

24

3/8

24

7/16 - 1/2

20

9/16 - 5/8

18

3/4

16

Thread Mills

ZBGF

l1

358

Article Number

K20F TiAlN T3

4

GF 733208.5044

●

4

GF 733208.5045

●

4

GF 733208.5046

●

4

GF 733208.5048

●

5

GF 733208.5050

●

Ød1 [mm]

l1

l2

l3

l4

Ød2

Flutes

0.222 5.64 0.281 7.14 0.333 8.45 0.444 11.27 0.606 15.38

2.992 76 2.992 76 3.386 86 3.858 98 4.370 111

0.167 4.25 0.167 4.25 0.203 5.15 0.226 5.75 0.248 6.30

1.575 40 1.575 40 1.772 45 1.890 48 1.969 50

0.866 22 1.024 26 1.299 33 1.654 41 2.008 51

0.393 10 0.393 10 0.472 12 0.630 16 0.787 20

Solid Carbide Circular Thrillers / Type ZBGF-W – for soft materials Internal Unified Fine Thread UNF


60° P

Ø d2

Ø d1

ØD


l2

l3 l4 l1

G 564 P T.P.I.

1/4

28

5/16

24

3/8

24

7/16 - 1/2

20

9/16 - 5/8

18

3/4

16

Article Number

K20F TiAlN T4

3

GF 732257.5043

●

4

GF 732257.5044

●

4

GF 732257.5045

●

4

GF 732257.5046

●

4

GF 732257.5048

●

5

GF 732257.5050

●

Ød1 [mm]

l1

l2

l3

l4

Ød2

Flutes

0.183 4.66 0.222 5.64 0.281 7.14 0.333 8.45 0.444 11.27 0.606 15.38

2.362 60 2.992 76 2.992 76 3.386 86 3.858 98 4.370 111

0.146 3.70 0.167 4.25 0.167 4.25 0.203 5.15 0.226 5.75 0.248 6.30

1.417 36 1.575 40 1.575 40 1.772 45 1.890 48 1.969 50

0.669 17 0.866 22 1.024 26 1.299 33 1.654 41 2.008 51

0.315 8 0.393 10 0.393 10 0.472 12 0.630 16 0.787 20

Thread Mills

ØD

ZBGF

Catalog No.

●

In stock

359

Solid Carbide Circular Thrillers / Type ZBGF-H – for hard materials Internal ISO Metric Thread M


60° P

Ø d2

Ø d1

ØD


l2

l3 l4

Catalog No.

G 555

ØD

P mm

M8 - M10x1.25

1.25

M10 - M12x1.5

1.5

M12

1.75

M14 - M16

2.0

Thread Mills

ZBGF

l1

360

Article Number

K20F TiAlN T3

4

GF 733208.0080

●

4

GF 733208.0100

●

4

GF 733208.0112

●

4

GF 733208.0114

●

Ød1 [mm]

l1

l2

l3

l4

Ød2

Flutes

0.244 6.20 0.305 7.75 0.362 9.20 0.436 11.08

2.795 71 2.992 76 3.386 86 3.858 98

0.197 5.0 0.236 6.0 0.276 7.0 0.315 8.0

1.575 40 1.575 40 1.772 45 1.890 48

0.827 21 1.024 26 1.220 31 1.575 40

0.393 10 0.393 10 0.472 12 0.630 16

Solid Carbide Circular Thrillers / Type ZBGF-W – for soft materials Internal ISO Metric Thread M


60° P

Ø d2

Ø d1

ØD


l2

l3 l4 l1

G 558 P mm

M6 - M7

1.0

M8 - M10x1.25

1.25

M10 - M12x1.5

1.5

M12

1.75

M14 - M16

2.0

Article Number

K20F TiAlN T4

3

GF 732257.0060

●

4

GF 732257.0080

●

4

GF 732257.0100

●

4

GF 732257.0112

●

4

GF 732257.0114

●

Ød1 [mm]

l1

l2

l3

l4

Ød2

Flutes

0.177 4.50 0.244 6.20 0.305 7.75 0.362 9.20 0.436 11.08

2.362 60 2.795 71 2.992 76 3.386 86 3.858 98

0.157 4.0 0.197 5.0 0.236 6.0 0.276 7.0 0.315 8.0

1.417 36 1.575 40 1.575 40 1.772 45 1.890 48

0.630 16 0.827 21 1.024 26 1.220 31 1.575 40

0.315 8 0.393 10 0.393 10 0.472 12 0.630 16

Thread Mills

ØD

ZBGF

Catalog No.

●

In stock

361

Solid Carbide Circular Thrillers / Type ZBGF-T – for Alu. and Cast Iron Internal ISO Metric Thread M


60° P

Ø d2

Ø d1

ØD


l2

l3 l4

Catalog No.

G 573

ØD

P mm

M6 - M7

1.0

M8 - M10x1.25

1.25

M10 - M12x1.5

1.5

M12

1.75

Ød1 [mm]

l1

l2

l3

l4

Ød2

Flutes

0.177 4.50 0.244 6.20 0.305 7.75 0.362 9.20

2.559 65 3.150 80 3.346 85 3.937 100

0.157 4.0 0.197 5.0 0.236 6.0 0.276 7.0

1.417 36 1.575 40 1.575 40 1.772 45

0.787 20 1.063 27 1.299 33 1.575 40

0.315 8 0.393 10 0.393 10 0.472 12

Article Number

K20F TiCN

3

GF 752256.0060

●

4

GF 752256.0080

●

4

GF 752256.0100

●

4

GF 752256.0112

●

Thread Mills

ZBGF

l1

362

●

In stock

Circular Thread Mills – with Coolant Thru (IKZ) with Exchangeable Carbide Thread Inserts

Page

Standard Inserts 15 mm

K 10

TiAlN

UN

364 - 365

M

364 - 365

for internal and external threads

G

364 - 365


M

366 - 367


G

366 - 367


TiAlN

Thread Mills

K 10

Circ-GF

Long Inserts 26 mm

363

Circular Thread Mills / Type WSP

Thread mills with 1 insert (15 mm)

l2

l2 l3

l3 l1

l1

short design Design

short

long design

l1 [mm]

l2

3.071 78

0.591 15

1.181 30

0.630 16

0.512 13

0.630 16

0.5 - 2.5

F 701

GZ 301110

●

3.858 98

0.591 15

1.969 50

0.630 16

0.512 13

0.630 16

0.5 - 2.5

F 703

GZ 301310 1)

●

4.331 110

0.591 15

2.362 60

0.787 20

0.669 17

0.787 20

0.5 - 2.5

F 703

GZ 301320

●

4.331 110

0.591 15

2.362 60

0.787 20

0.669 17

0.866 22

3.0 - 3.5 *

F 703

GZ 301340

●

l3

Ød2

Ød3

Ød1

Pitch “P”

h6

Cat. no.

Article no.

Accessories

mm

Circ-GF

long

Ø d2 h6

Ø d3

Ø d1

Ø d1

Ø d3

Ø d2 h6

with coolant-thru (IKZ)

* Reinforced design

1) of

vibration-absorbing heavy metal

Thread mills with 2 inserts (15 mm)

l2

l2 l3

Design

short

long

l3

l3 l1

l1

short design

long design

l1 [mm]

l2

Ød2

Ød3

Ød1

Pitch “P”

4.173 106

0.591 15

1.969 50

0.984 25

0.827 21

0.984 25

0.5 - 2.5

F 729

GZ 301130

●

4.173 106

0.591 15

1.969 50

0.984 25

0.827 21

1.063 27

3.0 - 3.5 *

F 729

GZ 301140

●

5.906 150

0.591 15

3.701 94

0.984 25

0.827 21

0.984 25

0.5 - 2.5

F 730

GZ 301330 1)

●

h6

Cat. no.

Article no.

Accessories

mm

* Reinforced design

1) of

vibration-absorbing heavy metal

Accessories for the inserts:

Thread Mills

Screw driver, article no.: GZ 309020

364

Spare screw, article no.: GZ 309010

Ø d2 h6

Ø d3

Ø d1

Ø d1

Ø d3

Ø d2 h6


Accessories: Exchangeable Carbide Thread Inserts

Standard inserts 15 mm

TiAlN

0.125 3.18

≈ 0.591 ≈ 15

0.394 10

0.394 10

HM K 10

0.125 3.18

≈ 0.591 ≈ 15

60° P

Unified fine threads UN, UNC, UNF, UNS, UNEF acc. ANSI B1.1, thread angle 60° for internal threads G 227 P T.P.I.

12 14 16 20

G 237

Article Number

K 10

GF 603111.9585 GF 603111.9583 GF 603111.9582 GF 603111.9580

● ● ● ●

Article Number

TiAlN upon request

Circ-GF

Catalog No.

60° P

ISO Metric threads, thread angle 60° for internal threads G 211

Catalog No. P mm

0.5 0.75 1.0 1.25 1.5 1.75 2.0 2.5 3.0 * 3.5 *

G 233

Article Number

K 10

GF 603111.9506 GF 603111.9509 GF 603111.9512 GF 603111.9513 GF 603111.9514 GF 603111.9515 GF 603111.9516 GF 603111.9517 GF 603111.9518 GF 603111.9519

● ● ● ● ● ● ● ● ● ●

Article Number

TiAlN

GF 603117.9512

●

GF 603117.9514

●

GF 603117.9516

●

* Reinforced design

55° P

Whitworth fine threads BSF and Whitworth pipe threads DIN-ISO 228, thread angle 55° for internal and external threads P T.P.I.

11 14

●

In stock

G 235

Article Number

K 10

GF 603111.9550 GF 603111.9548

● ●

Article Number

TiAlN

Thread Mills

G 213

Catalog No.

upon request

365

Circular Thread Mills / Type WSP

Thread mills with 1 insert (26 mm)

Ø d1

Ø d3

Ø d2 h6


l2 l3 l1

short design Design

l2

4.213 107

1.024 26

l3

Ød2

Ød3

Ød1

Pitch “P”

h6

1.890 48

Cat. no.

Article no.

Accessories

mm

0.984 25

0.827 21

0.984 25

1.0 - 4.0

F 728

GZ 303010

●

Circ-GF

short

l1 [mm]

Accessories for the inserts:

Thread Mills

Screw driver, article no.: GZ 309020

366

Spare screw, article no.: GZ 309010

Accessories: Exchangeable Carbide Thread Inserts

Long inserts 26 mm

0.195 4.95

≈ 1.024 ≈ 26

0.591 15

TiAlN 0.591 15

HM K 10

0.195 4.95

≈ 1.024 ≈ 26

60° P

ISO Metric threads, thread angle 60° for internal threads G 245 P mm

1.0 1.5 2.0 2.5 3.0 3.5 4.0

G 247

Article Number

K 10

Article Number

TiAlN

GF 603142.9512 GF 603142.9514 GF 603142.9516 GF 603142.9517 GF 603142.9518 GF 603142.9519 GF 603142.9520

● ● ● ● ● ● ●

GF 603147.9514 GF 603147.9516 GF 603147.9517 GF 603147.9518 GF 603147.9519 GF 603147.9520

● ● ● ● ● ●

Circ-GF

Catalog No.

55° P

Whitworth fine threads BSF and Whitworth pipe threads DIN-ISO 228, thread angle 55° for internal and external threads G 248


Article Number

K 10

Article Number

TiAlN

GF 603142.9550 GF 603142.9548

● ●

GF 603147.9550 GF 603147.9548

● ●

Thread Mills

11 14

G 250

●

In stock

367

Special Thread Mills

Thread Mills

Circ-GF

Special thread mills upon request!

368

Gigant-ic (Threads-All) Circular Thread Milling Bodies for Large Thread Sizes with 4-tooth indexable inserts

Page

Thread Milling Body with Straight Shank according to DIN 1835 B

TiN

TiAlN



UN, M

370

G

370

UN, M

371

G

371

TiAlN



Thread Mills

TiN

Gigant-ic

Thread Milling Body with ISO Taper according to DIN 69871 AD/B

369

Gigant-ic (Threads-All) Thread Milling Body with Straight Shank acc. DIN 1835 B

d2

d1

l2

l1

Catalog No. Size

11

Gigant-ic

12

Ød1 [mm]

Ød2

min. thread diameter

l2

l1

0.939 23.85 0.939 23.85 0.939 23.85 1.161 29.5 1.293 32.85 1.293 32.85

1.260 32 1.260 32 1.260 32 1.260 32 1.260 32 1.260 32

1.181 30 1.181 30 1.181 30 1.417 36 1.575 40 1.575 40

3.150 80 2.362 60 3.543 90 3.740 95 3.740 95 4.528 115

5.591 142 4.803 122 5.984 152 6.181 157 6.181 157 6.969 177

G 616

G 617

Number of inserts

Article Number

Article Number

3

GZ 341001

●

3

GZ 341121

●

3

GZ 341101

●

3

GZ 341131

●

3

GZ 341012

●

3

GZ 341112

●

Gigant-ic (Threads-All) Carbide 4-tooth indexable inserts Catalog No.

G 620

Size

Flank angle

Pitch

11

60°

16 - 10 tpi 1.5 – 2.5 mm 10 - 7 tpi 2.5 - 4 mm

60° 55°

11 tpi

60°

16 - 10 tpi 1,5 - 2,5 mm 10 - 5 tpi 2,5 - 5 mm

Catalog No. 12

55°

Thread Mills

Screws included, inserts sold separately. Screw drivers and Spare screws see page 372.

11 tpi

Article Number

G 628

TiN

GF 643105.9514

●

GF 643107.9514

●

GF 643105.9517

●

GF 643107.9517

●

GF 643105.9550

TiN

G 632

Article Number

G 621

60°

370

G 624

Article Number TiAlN-T4 Article Number TiAlN-T4

●

G 625

GF 643107.9550

G 629

G 633

GF 643205.9514

●

GF 643207.9514

●

GF 643205.9517

●

GF 643207.9517

●

GF 643205.9550

●

●

GF 643207.9550

●

Gigant-ic (Threads-All) Thread Milling Body with ISO Taper acc. DIN 69871 AD/B

d1

l2

Catalog No. Size

13

14

Ød1 [mm]

ISO taper size

min. thread diameter

l2

l1

ISO 40

1.890 48 1.890 48 1.890 48 1.890 48 2.520 64 2.520 64 3.150 80 2.520 64 2.520 64 3.150 80

4.331 110 4.331 110 5.709 145 5.709 145 6.906 150 6.906 150 6.693 170 7.677 195 7.677 195 10.236 260

8.346 212 9.646 245 9.724 247 11.024 280 9.961 253 11.260 286 12.126 308 11.732 298 13.031 331 15.669 398

1.585 40,25 1.585 40.25 1.585 40.25 1.585 40.25 2.069 52.55 2.069 52.55 2.620 66.55 2.069 52.55 2.069 52.55 2.620 66.55

ISO 50 ISO 40 ISO 50 ISO 40 ISO 50 ISO 50 ISO 40 ISO 50 ISO 50

G 618

G 619

Number of inserts

Article Number

Article Number

4

GZ 343003

●

4

GZ 344003

●

4

GZ 343103

●

4

GZ 344103

●

4

GZ 343014

●

4

GZ 344014

●

7

GZ 344024

●

4

GZ 343114

●

4

GZ 344114

●

7

GZ 344124

●

Gigant-ic

l1

Gigant-ic (Threads-All) Carbide 4-tooth indexable inserts Catalog No.

G 622

Size

Flank angle

Pitch

13

60°

16 - 10 tpi 1.5 – 2.5 mm 10 - 7 tpi 2.5 - 4 mm

60° 55°

11 tpi

60°

16 - 10 tpi 1,5 - 2,5 mm 10 - 5 tpi 2,5 - 5 mm

Catalog No. 14

G 626 TiN

GF 643305.9514

●

GF 643307.9514

●

GF 643305.9518

●

GF 643307.9518

●

GF 643305.9550

55°

11 tpi

TiN

G 634

Article Number

G 623

60°

Article Number

G 630

Article Number TiAlN-T4 Article Number TiAlN-T4

●

G 627

GF 643307.9550

G 631

G 635

GF 643405.9514

●

GF 643407.9514

●

GF 643405.9518

●

GF 643407.9518

●

GF 643405.9550

●

●

GF 643407.9550

●

Thread Mills

Screws included, inserts sold separately. Screw drivers and Spare screws see page 372.

●

In stock

371

Gigant-ic (Threads-All) Accessories

Thread Mills

Gigant-ic

Screw driver

372

Spare screw

Insert Size

Size

Article Number

Insert Size

Size

11

Torx T7

GZ 349021

11

M 2,5 x 7 Torx T7

GZ 349011

12

Torx T9

GZ 349022

12

M 3 x 7 Torx T9

GZ 349012

13

Torx T15

GZ 349023

13

M 4 x 11 Torx T15

GZ 349013

14

Torx T20

GZ 349024

14

M 5 x 13 Torx T20

GZ 349014

Article Number

Chucks for Thread Mills

Page

ISO Taper Shank according to ANSI B5.50, UNC (CAT-V)

Form AD/B

0.236 - 1.260 [6 - 32 mm]

374

Form AD/B

0.236 - 1.260 [6 - 32 mm]

375

Thread Mills

Chucks

ISO Taper Shank according to JIS B 6339 (MAS BT)

373

Chucks for Thread Mills ISO taper shank according to ANSI B5.50, UNC (CAT-V) – Form AD/B l1 l2

l4

l3 ANSI B5.50, UNC

Ø d4

Ø d1

Ø d2

Ø d3

Form AD

Form B

Catalog No. d1

G 608 Taper Size

[mm]

0.236 6 0.315 8 0.394 10 0.472 12

Chucks

0.551 14 0.630 16 0.709 18 0.787 20 0.984 25

Thread Mills

1.260 32

374

CAT 40

Article no. GZ 514311.06006

CAT 50

GZ 516311.06006

CAT 40

GZ 514311.08006

CAT 50

GZ 516311.08006

CAT 40

GZ 514311.10007

CAT 50

GZ 516311.10007

CAT 40

GZ 514311.12007

CAT 50

GZ 516311.12007

CAT 40

GZ 514311.14007

CAT 50

GZ 516311.14007

CAT 40

GZ 514311.16007

CAT 50

GZ 516311.16007

CAT 40

GZ 514311.18007

CAT 50

GZ 516311.18007

CAT 40

GZ 514311.20007

CAT 50

GZ 516311.20007

CAT 40

GZ 514311.25009

CAT 50

GZ 516311.25009

CAT 40

GZ 514311.32010

CAT 50

GZ 516311.32010

d2

d3

0.984 25

M6

1.102 28

M8

1.378 35

M10

1.654 42

M12

1.732 44

M12

1.890 48

M14

1.969 50

M14

2.047 52

M16

2.559 65

M18 x 2

2.835 72

M20 x 2

d4

l1

1.750 44.45 2.750 69.85 1.750 44.45 2.750 69.85 1.750 44.45 2.750 69.85 1.750 44.45 2.750 69.85 1.750 44.45 2.750 69.85 1.750 44.45 2.750 69.85 1.750 44.45 2.750 69.85 1.750 44.45 2.750 69.85 1.750 44.45 2.750 69.85 1.750 44.45 2.750 69.85

2.392 60.75 2.417 61.40 2.392 60.75 2.417 61.40 2.785 70.75 2.811 71.40 2.785 70.75 2.811 71.40 2.785 70.75 2.811 71.40 2.982 75.75 3.008 76.40 2.982 75.75 3.008 76.40 2.982 75.75 3.008 76.40 3.809 96.75 3.835 97.4 4.165 105.75 4.189 106.40

l2

l3

0.709 18

––

0.709 18

––

0.787 20

––

0.886 22.5

––

0.886 22.5

––

0.945 24

––

0.945 24

––

0.984 25

––

0.945 24

0.984 25

0.945 24

1.102 28

l4 2.687 68.25 4.000 101.6 2.687 68.25 4.000 101.6 2.687 68.25 4.000 101.6 2.687 68.25 4.000 101.6 2.687 68.25 4.000 101.6 2.687 68.25 4.000 101.6 2.687 68.25 4.000 101.6 2.687 68.25 4.000 101.6 2.687 68.25 4.000 101.6 2.687 68.25 4.000 101.6

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Chucks for Thread Mills ISO taper shank according to JIS B 6339 (MAS BT) – Form AD/B l1 l2

l4

l3 JIS B 6339

Ø d1

Ø d2

Ø d3

Form AD

Form B

d1

G 609 Taper Size

[mm]

0.236 6 0.315 8 0.394 10 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20 0.984 25

GZ 544311.06005

BT 50

GZ 546311.06008

BT 40

GZ 544311.08005

BT 50

GZ 546311.08008

BT 40

GZ 544311.10005

BT 50

GZ 546311.10008

BT 40

GZ 544311.12005

BT 50

GZ 546311.12008

BT 40

GZ 544311.14005

BT 50

GZ 546311.14008

BT 40

GZ 544311.16007

BT 50

GZ 546311.16008

BT 40

GZ 544311.18007

BT 50

GZ 546311.18008

BT 40

GZ 544311.20007

BT 50

GZ 546311.20008

BT 40

GZ 544311.25008

BT 50

GZ 546311.25009

BT 40

GZ 544311.32009

BT 50

GZ 546311.32011

d3

0.984 25

M6

1.102 28

M8

1.378 35

M10

1.654 42

M12

1.732 44

M12

1.890 48

M14

1.969 50

M14

2.047 52

M16

2.559 65

M18 x 2

2.835 72

M20 x 2

l1 2.307 58.60 3.236 82.20 2.307 58.60 3.236 82.20 2.307 58.60 3.236 82.20 2.307 58.60 3.236 82.20 2.307 58.60 3.236 82.20 2.819 71.60 3.236 82.20 2.819 71.60 3.236 82.20 2.819 71.60 3.236 82.20 3.488 88.60 3.906 99.20 3.724 94.60 4.693 119.20

l2

l3

0.709 18

––

0.709 18

––

0.787 20

––

0.886 22.5

––

0.886 22.5

––

0.945 24

––

0.945 24

––

0.984 25

––

0.945 24

0.984 25

0.945 24

1.102 28

l4 2.575 65.40 4.008 101.8 2.575 65.40 4.008 101.8 2.575 65.40 4.008 101.8 2.575 65.40 4.008 101.8 2.575 65.40 4.008 101.8 2.575 65.40 4.008 101.8 2.575 65.40 4.008 101.8 2.575 65.40 4.008 101.8 2.575 65.40 4.008 101.8 2.575 65.40 4.008 101.8

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Thread Mills

1.260 32

BT 40

Article Number

d2

Chucks

Catalog No.

●

In stock

375

“MoSys”: Counterbore and Stepped Bore Systems for Free Combination

”MoSys” makes a large number of counterbore and stepped bore operations possible! With just one clamping operation you enjoy these advantages: • small numbers of tools • few stock places and reduced stocking costs • short machining times ”MoSys“ answers to the following requirements: • easy assembly • high degree of rigidity • high dimensional precision • modular construction for universal application

Standard construction

T

Ø d2

D

Ø d2 0.236 6 0.315 8 0.394 10 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

D 1.024 26 1.181 30 1.417 36 1.732 44 1.811 46 1.969 50 2.047 52 2.126 54

T 0.315 8 0.315 8 0.433 11 0.433 11 0.472 12 0.551 14 0.551 14 0.551 14

Slender construction

● ● ● ● ● ● ● ●

Ø d2 0.236 6 0.315 8 0.394 10 0.472 12 0.551 14 0.630 16 0.709 18 0.787 20

D 0.906 23 0.984 25 1.024 26 1.102 28 1.181 30 1.260 32 1.181 34 1.339 36

T 0.236 6 0.276 7 0.315 8 0.315 8 0.315 8 0.433 11 0.433 11 0.433 11

● ● ● ● ● ● ● ●

MoSys

Tool holder

Assembly example

Counterbore

Thread Mills

Thriller

376

●

In stock


Tool holders modified for plane milling heads CAT 40 or CAT 50 ANSI B5.50, UNC – Form AD/B




HSK 63 or HSK 100 – DIN 69893 Form A



Centering ring

Different lengths

Solid carbide milling heads

Different contours Standard plane

Hydraulic

MoSys

Plane with countersinking step

Thread milling cutters or twist drills

Thread Mills

Please send us your workpiece sketch, we will check the construction possibilities for you.

377

Thread Mills

MoSys


378

Programming Examples for Practical Work (analogous to DIN 66 025)

The right CNC program plays a key role for the effective use of thread mills.

Calculation of number of revolutions: v x 12 d1 x π

c n = –––––– (min-1)

It is possible, by simply changing the parameters, to influence the diameter, the pitch direction and the quality of the thread, as well as the tool life of the thread milling tools. The most important preconditions for successful thread milling are a stable milling machine with a powerful 3D CNC control (2 1/2D can be used with restrictions only), suitable milling tools and a sturdy, solidly clamped workpiece.

Calculation of the feed on the contour: vf contour = fz x z x n (inch/min)

Optimized parameter programs make it possible to reduce programming work to a minimum.

In our programming examples, we generally suppose the work level XY to be situated under G17.

v

x (D-d ) D

f contour 1 vf center point = ––––––––––– (inch/min)

Explanation of abbreviations: vc n vf fz z D d1

= = = = = = =

cutting speed (SFM) Number of revolutions (min-1) feed speed (inch/min) feed per tooth (inch) number of teeth nominal thread diameter outside diameter of thread mill

info

Make sure to check the machine specific system of coordinates (X, Y, Z)!

Milling of internal threads:

Thread Mills

We would like to underline, at this stage, that our programming recommendations are written in analogy to DIN 66 025 and that they are not compatible for all systems and installations in their present form. For that reason, we cannot assume any guarantee for them! Printing errors or misinterpretation of our programming recommendations do not constitute any rights to claims. We strongly advise to run simulations with any recommended program before practical use!

Feed in relation to the center point path: (only with a corresponding program)

379

Ø d1

Ø d2

Tool Description of Thread Mills Type GF

l3

l2 l1

Description:

• Thread mills with shank for the production of larger threads • In order to avoid profile distortions, it is important to make sure that the cutter diameter does not exceed approx. 2/3 (for fine threads 3/4) of the nut thread diameter • Also availabe with a cutting face for cutting or chamfering the thread hole upon request • More economic than milling cutters with inserts

Application areas:

All materials

Preparatory work:

Drilling of thread hole (in aluminium, casting the hole with an allowance is also possible)

Advancing tool to full thread depth

Run-in loop for thread milling

Thread milling

info

Positioning

Run-out loop

1/4

Thread Mills

1P

1/4

380

P

P

Retracting tool to positioning level

Programming Instruction CNC Thread Milling with Thread Mills Type GF

Dimension:

Company:

Nominal thread diameter D:

Inch

Workpiece:

Thread pitch P:

Inch

Material:

Drilled hole diameter D1:

Inch

Date:

Tool:

Cutting material:

Article no.:

Coating:

Flute›s z: Cutter diameter d1:

Inch

(measured on the cutting part)

Cutter radius compensation k 1):

Inch

0.05 x P

Cutter radius to be programmed 2):

Inch

(1/2 d1 – k)

Thread depth b:

Inch

Cutting speed vc:

SFM

c ( n = ––––––– )

S=

Feed (milling) fz:

Inch

(vf = fz x z x n)

F=

(contour)

F=

(axis)

Please note:

v x 12 d1 x π

v

x (D – d ) D

f contour 1 For milling feed related to the path of the tool axis: vf = –––––––––––––––––– .

Then, in block N40 1/2 F (tool axis) and in block N60 F (tool axis). Required parameters: E1

=

1/2

E2

=

thread pitch 3)

E3

=

E4

1/2

nominal thread diameter

=

Inch

P

=

Inch

thread depth

b

=

Inch

=

1/4

1/4

P

=

Inch

E5

=

beginning of contour in y

0.5 x P

=

Inch

E6

=

run-in loop

(E1 – E5)

=

Inch

P (for climb milling and right-hand threads)

D

CNC internal thread milling (climb milling, on the contour, incremental, acc. DIN 66025) G 90

G 00

Y.....

Z2

S.....

N 20

G 91

G 00

Z– . . . . (E3 + 2)

N 30

Y . . . . . (E5)

N 40

G 41

G 01

X . . . . . (E6)

F . . . . . (milling, contour)

N 50

G 03

X– . . . . . (E6)

Y . . . . . (E6)

Z . . . . . (E4)

I– . . . . . (E6)

J0

N 60

G 03

X0

Y0

Z . . . . . (E2)

I0

J– . . . . . (E1)

N 70

G 03

X– . . . . . (E6)

Y– . . . . (E6)

Z . . . . . (E4)

I0

J– . . . . . (E6)

N 80

G 00

G 40

X . . . . . (E6)

Y– . . . . (E5)

N 90

G 90

Z2

M 03

1) The

cutter radius measured over the tooth crests of the threaded part must be reduced by the amount of the cutter radius compensation. This is necessary to achieve a depth of cut to the middle of the 6H/ISO2 nut tolerance. Please note, however, that this also depends on the radial deflection of the tool (tensile strength of the material, projecting length of the tool). 2) The cutter radius to be programmed is normally included in the tool memory. 3) For right-hand threads + (screwing out); for left-hand threads – (screwing in).

381

info

G 54

Thread Mills

X.....

T 01 2)

N 10

Tool Description of Thread Mills Type GF Tapered

Ø d1

Ø d2

9 Thr.

l3

l2 l1

Description:

• Thread mills with shank for the production of tapered pipe threads • Corrected thread profile, for producing a true-to-gauge thread even with a very small difference between thread diameter and tool diameter • Also availabe with a cutting face for chamfering the thread hole upon request

Application areas:

All materials

Preparatory work:

Drilling of a straight thread hole (in difficult materials, drilling of a tapered thread hole is advisable)



Thread milling

Run-out loop

info

Positioning

1/4

Thread Mills

1P

1/4

382

P

P


Programming Instruction CNC Thread Milling with Thread Mills Type GF Tapered

Programming example for a tapered thread 1:16 NPT 1/2 - 14 Dimension:

NPT 1/2 - 14

Outside diameter of nut D:

0.830

Taper ratio:

1 : 16

Thread pitch P:

0.071

Inch

Usable depth:

0.606

Inch

Tool:

Company: Inch

Workpiece: Material: Date:

Thread milling cutter - NPT tapered

Cutting material:

Article no.:

Solid carbide

Coating:

Flutes z:

4

Cutter diameter d1:

0.561

Inch

(measured on the cutting part, measuring point 9 threads from the tool face)

Cutter radius to be programmed:

0.281

Inch

(1/2 d1)

Cutting speed vc:

328

SFM

c ( n = –––––––– )

S=

2235

Feed (milling) fz:

0.002

Inch

(vf = fz x z x n)

F=

18

(contour)

F=

6

(axis)

Please note:

v x 12 d1 x π

v

x (D – d ) D


Then, in block N50 1/2 F (tool axis) and in block N60 F (tool axis). CNC internal thread milling (climb milling, on the contour, incremental, acc. DIN 66025) N 10

G 54

G 90

G 00

X.....

Y.....

Z 0.1

S 2235

T 01

N 20

G 91

G 01

Z– 0.684

N 30

Y 0.081

N 40

G 41

X 0.335

N 50

G 03

X– 0.335

Y 0.335

R 0.335

[F 6] 1)

N 60

G 03

X– 0.416

Y– 0.415

Z 0.0179

I– 0.0003

J– 0.415

N 70

G 03

X 0.416

Y– 0.416

Z 0.0179

I 0.416

J– 0.0003

N 80

G 03

X 0.417

Y 0.416

Z 0.0179

I 0.0003

J 0.417

N 90

G 03

X– 0.417

Y 0.417

Z 0.0179

I– 0.417

J 0.0003

N 100

G 03

X– 0.335

Y– 0.335

R 0.335

N 110

G 01

G 40

X 0.335

N 120

G 90

X.....

Y.....

N 130

Z 0.1

M 03

F 18 (milling, contour)

Please note that it is essential to gauge the first finished thread! This will make it possible to introduce a tool radius or depth compensation which may be necessary. Compensation is made by adjusting the distance of the measuring steps on the plane side of the plug gauge form the workpiece.

info

Variables for influencing the thread diameter on the workpiece: 1. The cutter radius to be programmed in the tool memory T01 2. The plunging depth (thread depth) –Z in block N20 Radius compensation = lacking screw-in depth x taper ratio (1:16) x 0,5 Please note: A smaller tool radius will create an increased screw-in depth! If your control does not calculate the centre point feed automatically (command M110 and M111) please use the feed values printed in brackets.

Thread Mills

1)

All information without obligation!

383

Tool Description of Thread Mills Type GSF

Ø d2

Ø d1

ØD

x

l2

l3 l1

Description:

• Thread mills with countersinking step for the production of small threads • Corrected thread profile, for producing a true-to-gauge thread even with a very small difference between thread diameter and tool diameter • Countersinking step for a concentric chamfering of the thread hole • Also available with a face chamfer for a circular countersinking of the thread hole (with smaller thread depths)

Application areas:

All materials

Preparatory work:

Drilling of thread hole

Advancing tool and countersinking

Backing off


Thread milling

info

Positioning

Run-out loop

1/2

1P

Thread Mills

1/2 1/3

384

P

P

P


Programming Instruction CNC Thread Milling with Thread Mills Type GSF

Dimension:

Company:


Inch

Workpiece:

Thread pitch P:

Inch

Material:


Inch

Date:

Tool:

Cutting material:

Article no.:

Coating:

Flutes z: Cutter diameter d1:

Inch


Inch


Inch

Countersinking depth ls:

Inch

Cutting speed vc:

SFM

Feed (countersinking) fs:

thread dia. ––––––––––– 100

=

(1/2 d1 – k) v x 12 d1 x π

Inch/rev.

Feed (milling) fz: Please note:


Inch

c ( n = –––––––– )

S=

(vs = fs x n)

F=

(countersinking)

(vf = fz x z x n)

F=

(contour)

F=

(axis)

v

x (D – d ) D



=

1/2

E2

=

thread pitch 3)

E3

=

E4

1/2

=

Inch

P

=

Inch

countersinking depth

ls

=

Inch

=

1/3

1/3

=

Inch

E41

=

21/3 P (for climb milling and left-hand threads)

21/3 P

=

Inch

E5

=

1/2

1/2

=

Inch

=

Inch

E6

=



drilled hole diameter

1/2

run-in loop

D

P

D1 D+

1/2

D1

CNC internal thread milling (climb milling, on the contour, incremental, acc. DIN 66025) G 00

X.....

Y.....

Z2

S.....

T 01 2)

N 10

G 54

G 90

N 20

G 91

Z– . . . . . (E3)

N 30

G 01

Z– 2

N 40

Z . . . . . (E4) or (E41) for left-hand threads

N 50

G 41

Y– . . . . (E5)


N 60

G 03

X0

Y . . . . . (E6)

Z . . . . . (1/2 E2)

I0

J . . . . . (1/2 E6)

N 70

G 03

X0

Y0

Z . . . . . (E2)

I0

J– . . . . (E1)

N 80

G 03

X0

Y– . . . . (E6)

Z . . . . . (1/2 E2)

I0

J– . . . . (1/2 E6)

N 90

G 00

G 40

X0

Y . . . . . (E5)

N100

G 90

Z2

M 03

info

F . . . . . (countersinking)

cutter radius measured over the tooth crests of the threaded part must be reduced by the amount of the cutter radius compensation. This is necessary to achieve a depth of cut to the middle of the 6H/ISO2 nut tolerance. Please note, however, that this also depends on the radial deflection of the tool (tensile strength of the material, projecting length of the tool). 2) The cutter radius to be programmed is normally included in the tool memory. 3) For right-hand threads + (screwing out); for left-hand threads – (screwing in). ●

In stock

385

Thread Mills

1) The

Tool Description of Thrillers Type BGF

x Ø d2

ØD Ø d3 140°

lE

l2

l3 l1

Description:

• For threads in the size range from M4 to 3/4" • Drilling into solid material, chamfering of the thread hole and thread milling in one work process (without tool change) • Mostly used in short-chipping materials • Production of a recess on the bottom of the hole • In addition to the successful 2-fluted design we can offer you a 3-fluted tool for shortening cycle times and improving performance with cast thread holes

Application areas:

Short-chipping materials

Preparatory work:

None

Drilling and countersinking

Backing off


Thread milling

info

Positioning

Run-out loop

1/2

1P

Thread Mills

1/2 1/3

386

P

P

P


Programming Instruction CNC Thread Milling with Thrillers Type BGF

Dimension:

Company:


Inch

Workpiece:

Thread pitch P:

Inch

Material:


Inch

Date:

Tool:

Cutting material:

Article no.:

Coating:


Inch


Inch


Inch

Drilling/Countersinking depth LE:

Inch

Cutting speed vc:

SFM

Feed (drilling, countersinking) fb:

thread dia. –––––––––– 100

=

(1/2 d1 – k) v x 12 d1 x π

Inch/rev.

Feed (milling) fz: Please note:


Inch

c ( n = –––––––– )

S=

(vb = fb x n)

F=

(drilling, countersinking)

(vf = fz x z x n)

F=

(contour)

F=

(axis)

v

x (D – d ) D



=

1/2

=

Inch

E2

=

thread pitch 3)

P

=

Inch

E3

=

drilling/countersinking depth

LE

=

Inch

E4

=

1/3

1/3

=

Inch

E41

=

21/3 P (for climb milling and left-hand threads)

21/3 P

=

Inch

E5

=

1/2

1/2

=

Inch

=

Inch

E6

=

1/2



drilled hole diameter

1/2

run-in loop

D

P

D1 D+

1/2

D1

CNC internal thread milling (climb milling, on the contour, incremental, acc. DIN 66025) N 10

G 54

G 90

G 00

N 20

G 91

G 01

Z– . . . . (E3+2)

N 30

Z . . . . . (E4) or (E41) for left-hand threads

N 40

G 41 G 03

Y.....

S.....

T 01 2)

M 03

F . . . . . (drilling, countersinking)

Y– . . . . (E5) X0

Z2

F . . . . . (milling, contour) Y . . . . . (E6)

Z

. . . . . (1/2

E2)

I0

J . . . . . (1/2 E6)

N 60

G 03

X0

Y0

Z . . . . . (E2)

I0

J– . . . . (E1)

N 70

G 03

X0

Y– . . . . (E6)

Z . . . . . (1/2 E2)

I0

J– . . . . (1/2 E6)

N 80

G 00

G 40

X0

Y . . . . . (E5)

N 90

G 90

Z2

info

N 50

X.....

cutter radius measured over the tooth crests of the threaded part must be reduced by the amount of the cutter radius compensation. This is necessary to achieve a depth of cut to the middle of the 6H/ISO2 nut tolerance. Please note, however, that this also depends on the radial deflection of the tool (tensile strength of the material, projecting length of the tool). 2) The cutter radius to be programmed is normally included in the tool memory. 3) For right-hand threads + (screwing out); for left-hand threads – (screwing in).

387

Thread Mills

1) The

Ø d2

Ø d1

ØD

Tool Description of Circular Thrillers Type ZBGF

l2

l3 l4 l1

Description:

• Thread mills for work in hard materials • Corrected profile, to be used for different thread sizes • Circular movement produces thread hole, thread and chamfer at the sametime • Produces a short, easy-to-remove chip (even in long-chipping materials) • Variable thread depth up to 2 x D

Application areas:

Hardened and difficult-to-machine materials

Preparatory work:

None

Moving sideways to the starting point

Thread milling

Thread milling

info

Positioning

Thread Mills

1P

xP

388

Backing out


Programming Instruction CNC Thread Milling with Circular Thrillers Type ZBGF

Dimension:

Company:


Inch

Workpiece:

Thread pitch P:

Inch

Material:


Inch

Date:

Tool:

Cutting material:

Article no.:

Coating:


Inch



Inch

(cutter radius compensation k acc. workcase)


Inch

(1/2 d1 – k)

Thread depth b:

Inch

Cutting speed vc:

SFM

c ( n = –––––––– )

S=

Feed (milling) fz:

Inch

(vf = fz x z x n)

F=

(contour)

F=

(axis)

Please note:

v x 12 d1 x π

v

x (D – d ) D


Then, in block N30 F (tool axis). Required parameters: E1

=

1/2

E2

=

thread pitch

E3

=

thread depth 3)

1/2


4)

D

=

Inch

P

=

Inch

b

=

Inch

lA

=

Inch

E4

=

chamfer length

E5

=

safety distance = pitch P

P

=

Inch

E6

=

number of repetitions

(E3+E4+E5)/E2–1

=

Inch


G 54

G 90

G 00

X.....

Y.....

N 20

G 91

N 30 N 40

Z . . . . . (E5)

G 42

G 01

X0

Y– . . . . (E1)


G 02

X0

Y0

Z– . . . . (E2)

I0

N 50

G 40

G 01

X0

Y . . . . . (E1)

N 60

G 90

G 00

Z . . . . . (E5)

S.....

T 01 2)

M 04

J . . . . . (E1)

……5)

Thread Mills

cutter radius measured over the tooth crests of the threaded part must be reduced by the amount of the cutter radius compensation. This is necessary to achieve a depth of cut to the middle of the 6H/ISO2 nut tolerance. Please note, however, that this also depends on the radial deflection of the tool (tensile strength of the material, projecting length of the tool). 2) The cutter radius to be programmed is normally included in the tool memory. 3) The thread depth b as entered must be divisible by the pitch P. 4) The chamfer length l usually amounts to one thread. A 5) Block N 40 must be repeated with the number of threads (E6).

info

1) The

389

l2

l2 l3

l3 l1

Description:

Ø d2 h6

Ø d3

Ø d1

Ø d1

Ø d3

Ø d2 h6

Tool Description of Circular Thread Mills Type WSP

l1

• For the production of large threads • Inexpensive, but slow alternative to a thread end mill • Wherever thread lengths exceed the length of the insert, multiple cutting processes are necessary

Application areas:

All materials

Preparatory work:

Drilling of thread hole and countersinking



Thread milling

info

Positioning

Run-out loop

1/4

Thread Mills

1P

1/4

390

P

P

Retracting tool to positioning level resp. to x times P upwards

Programming Instruction CNC Thread Milling with Circular Thread Mills Type WSP

Dimension:

Company:


Inch

Workpiece:

Thread pitch P:

Inch

Material:


Inch

Date:

Tool:

Cutting material:

Article no.:

Coating:


Inch

Cutting length l2:

Inch


Inch

0.05 x P


Inch

(1/2 d1 – k)

Thread depth b:

Inch

Cutting speed vc:

SFM

c ( n = –––––––– )

S=

Feed (milling) fz:

Inch

(vf = fz x z x n)

F=

(contour)

F=

(axis)

Please note:


v x 12 d1 x π

v

x (D – d ) D



=

1/2

E2

=

thread pitch 3)

E3

=

E4

1/2


=

Inch

P

=

Inch

thread depth

b

=

Inch

=

1/4

1/4

P

=

Inch

E5

=


0.5 x P

=

Inch

E6

=

run-in loop

(E1 – E5)

=

Inch


D


G 54

G 90

G 00

N 20

G 91

G 00

Z– . . . . (E3+2)

X.....

Y.....

Z2

S.....

T 01 2)

N 30

Y . . . . . (E5)

N 40

G 41

G 01

X . . . . . (E6)


N 50

G 03

X– . . . . (E6)

Y . . . . . (E6)

Z . . . . . (E4)

I– . . . . (E6)

J0

N 60

G 03

X0

Y0

Z . . . . . (E2)

I0

J– . . . . (E1)

N 70

G 03

X– . . . . (E6)

Y– . . . . (E6)

Z . . . . . (E4)

I0

J– . . . . (E6)

N 80

G 00

X . . . . . (E6)

Y– . . . . (E5)

N 90

G 00

Z . . . . . (shift to second thread step)

G 40

G 90

M 03

1) The

cutter radius measured over the tooth crests of the threaded part must be reduced by the amount of the cutter radius compensation. This is necessary to achieve a depth of cut to the middle of the 6H/ISO2 nut tolerance. Please note, however, that this also depends on the radial deflection of the tool (tensile strength of the material, projecting length of the tool). 2) The cutter radius to be programmed is normally included in the tool memory. 3) For right-hand threads + (screwing out); for left-hand threads – (screwing in). 5) The block numbers N 30 to N 90 must be repeated with the number of thread steps.

391

Thread Mills

N 170

info

……4)

Tool Description of Circular Thread Mills Type EP (single-tooth inserts)

f

e

ØD

Ø d2 h6

g

b b1

Description:

• For the production of large threads • The thread is produced “thread by thread” • In order to avoid profile distortions, it is important to make sure that the cutter diameter does not exceed approx. 2/3 (for fine threads 3/4) of the nut thread diameter

Application areas:

All materials

Preparatory work:

Drilling of thread hole and countersinking


Run-in loop (starting to cut)

Thread milling

Thread milling

info

Positioning

xP

Thread Mills

1P 1/4

392

P


Programming Instruction CNC Thread Milling with Circular Thread Mills Type EP

Dimension:

Company:


Inch

Workpiece:

Thread pitch P:

Inch

Material:


Inch

Date:

Tool:

Cutting material:

Article no.:

Coating:

Flutes z: Cutter diameter d1: Cutter radius compensation k 1): Cutter radius to be programmed

2):

Inch


Inch

0.05 x P

Inch

(1/2 d1 – k)

Thread depth b:

Inch

Cutting speed vc:

SFM

c ( n = –––––––– )

S=

Feed (milling) fz:

Inch

(vf = fz x z x n)

F=

(contour)

F=

(axis)

Please note:

v x 12 d1 x π

v

x (D – d ) D



=

1/2

E2

=

thread pitch 3)

E3

=

E4

1/2


=

Inch

P

=

Inch

thread depth

b

=

Inch

=

1/4

1/4

P

=

Inch

E5

=


0.5 x P

=

Inch

E6

=

run-in loop

(E1 – E5)

=

Inch

E7

=

number of repetitions

(E3 / E2)

=

Inch


D

CNC internal thread milling (climb milling, on the contour, incremental, acc. DIN 66025) X.....

Y.....

Z2

S.....

T 01 2)

N 10

G 54

G 90

G 00

N 20

G 91

G 00

Z– . . . . (E3+2)

N 30

Y . . . . . (E5)

N 40

G 41

G 01

X . . . . . (E6)


N 50

G 03

X– . . . . (E6)

Y . . . . . (E6)

Z . . . . . (E4)

I– . . . . (E6)

J0

N 60

G 03

X0

Y0

Z . . . . . (E2)

I0

J– . . . . (E1)

N 70

G 00

G 40

N 80

G 90

Z2

M 03

……4)

info

Y– . . . . (E6+E5)

cutter radius measured over the tooth crests of the threaded part must be reduced by the amount of the cutter radius compensation. This is necessary to achieve a depth of cut to the middle of the 6H/ISO2 nut tolerance. Please note, however, that this also depends on the radial deflection of the tool (tensile strength of the material, projecting length of the tool). 2) The cutter radius to be programmed is normally included in the tool memory. 3) For right-hand threads + (screwing out); for left-hand threads – (screwing in). 5) Block N 60 must be repeated with the number of threads (E7).

393

Thread Mills

1) The

Technical Information

/~

➱

Milling process / program

CM

CM

CM

~

Work case

~

~

~

~

~

(relation of tool/thread diameters)

~

Tool change (worn tool)

~

NC axis / path speed (computer)

➱

/~

Drilling speed (lifting)

➱

/~

= check

= increase

➱

~

➱

info

Coolant pressure (exit bore)

Thread Mills

➱

➱

➱

/~

➱

Coating (e.g. TiN, TiCN)

394

Insufficient coolant flow

Marks in the run-in area

/~

Clogging of chips during the drilling process

(to be verified by measuring only, not by gauging!)

~

Tapered thread shape

Small difference between go and no-go gauging

Steps in the thread

(gauge clamps after reaching a certain depth)

Tapered thread shape

~

➱

Broken cutting edges

➱ ➱ ➱ ➱ ➱

~

➱

~

➱

➱

Concentricity

➱

Tool helix (spiral flutes)

~

➱

Protruding length (of tool)

➱

Stability (tool/machine)

➱

(workpiece/workpiece clamping)

➱

➱

Stability

Thrilling

➱

➱

~

➱

➱

Feed per tooth

Undue wear

~

(relief surface)

Cutting speed

➱

Solution/ Possible cause

Rattling, vibrations

Bad surface quality on workpiece

Thread milling problem

(gauge clamps all of a sudden)

Thread milling in general

= decrease

CM = Climb Milling

Standard Values for the Cutting Speed and Feed

Thread milling

Cutting speed vc in SFM Material Hardness (Tensile Strength)

Feed per tooth fz in inches

uncoated type

TiCN-coated type

Wrought aluminium alloys, Cast aluminium alloys

330 - 820

490 - 1310

Cast iron GG

260 - 460

330 - 660

Range of application

Cutter diameter < 0.315"

Cutter diameter > 0.315"

0.003 - 0.008

0.002 - 0.003 Spheroidal cast iron GGG

195 - 390

260 - 660

Low-alloyed and unalloyed steels

< 22 HRC

130 - 330

260 - 820

High-alloyed steels

> 22 HRC

65 - 195

130 - 490

Stainless steels

< 25 HRC

65 - 195

130 - 490

Chrome-nickel alloys, Titanium alloys

> 25 HRC

50 - 165

65 - 260

195 - 490

330 - 1310

0.002 - 0.006

0.002 - 0.005

Cutting speed vc in SFM

0.002 - 0.004

Drilling feed fb in inch/rev.

Range of application

uncoated type

TiCN-coated type

Cutter dia. < 0.315"

Cast aluminium alloys

328 - 820

490 - 1310

0.006 0.012

Cast iron GG

260 - 460

330 - 660

0.004 0.010

Short-chipping duroplastics

195 - 490

330 - 1310

0.006 0.012

Cutter dia. > 0.315"

0.008 0.016

0.003 - 0.010

Milling feed fz in inch/tooth Cutter dia. < 0.315"

0.002 0.003 0.002 0.004

Cutter dia. > 0.315"

0.003 0.006 0.002 0.005 0.003 0.008

info

Thrilling

0.002 - 0.004

Thread Mills

Plastics, duroplastics, thermoplastics

0.001 - 0.002

395

Cutting Values for Circular Thread Milling Bodies with 4-tooth Indexable Inserts

Gigant-ic Range of application

Tensile Strength

Wrought aluminium, cast aluminium

Cutting speed vc in SFM

Feed per tooth fz in inches

1310 - 1640

0.006 - 0.012

Cast iron GG

590 - 1310

Spheroidal cast iron GGG

590 - 1310 0.006 - 0.010 N/mm2

820 - 1640

Steel, low-alloyed

400 - 800 N/mm2

820 - 1640

Steel, high-alloyed

> 800 N/mm2

490 - 820

Steel, low-alloyed

< 400

0.004 - 0.006

Thread Mills

info

Stainless steel

396

< 800 N/mm2

260 - 490

General Information

General Information • Workpiece Clamping

• FRANKEN Milling Technology • Application Forms

397

General Info

• Terms & Conditions

General Information · Workpiece Clamping

Top Rate Clamping Systems

t c a x e EMUGE can offer you a wide range of clamping systems for solving almost any kind of problem in the field of tool or workpiece clamping. All these systems are characterised by the highest degrees of precision and µ-exact repeatability.

General Info

If you are interested please contact our specialists or request more information.

398

General Information · Workpiece Clamping

System SP

released

clamped

By applying an axial force the clamping sleeves move in direction of the force and expand radially. On the one hand this eliminates the clearance between clamping sleeve and body, on the other hand between clamping sleeve and workpiece. The workpiece is being clamped. Depending on the tolerance of the workpiece, on the design of the clamping tool and of the clamping sleeves the system SP achieves concentricities of ≤ 0,002 mm (corresponding to ≤ 0.0001 inch). Due to this high precision the system SP is not only used to clamp workpieces, it is also used to clamp tools.

System SZ

released

clamped

If the workpiece to be clamped has only a short clamping base or if the diameter to be clamped has a very large tolerance, system SZ is used. By applying an axial force a slitted collet is radially expanded by a cone. Simultaneously an axial movement occurs. The workpiece is being clamped.

System SG

released

clamped

Depending on the type of design the system SP only allows radial expansion up to tolerance class IT11. To bridge larger tolerances, system SG is used. This is a slitted clamping bush with a special buttress thread. With this thread the bush is screwed onto the body. By applying an axial force the clamping bush moves in direction of the force. Due to the thread angle there is also a radial expansion. The workpiece is being clamped.

399

General Info

The axial component, which has an effect on the workpiece, increases the transferable torque and the stiffness of the clamping process. Consequently the workpiece is safely clamped even if it is machined with a large depth of cut.

General Information · Workpiece Clamping Technology

System SH

released

clamped

If there is not enough room for a mechanical clamping system, hydraulic system SH is used. It also allows clamping long, thin-walled workpieces or a number of similar workpieces. System SH is a closed system filled with hydraulic oil. A force is applied on it with a piston. The hydraulic pressure radially expands the thin-walled clamping zone. The workpiece/the workpieces is/are being clamped.

System SM

released

clamped

In order to manufacture high precision gear wheels for example, it is very important that the eccentricity between pitch circle and seating bore is very small. For this purpose the diaphragm clamping system SM is used. For machining the seating bore it allows clamping of the gear wheel at the pitch circle. The clamping element is a ring disk with primarily three clamping jaws. If the workpiece is thin-walled the diaphragm can also have four or six clamping jaws. These are either carved out of the diaphragm or they are screwed onto it. By applying an axial force onto the diaphragm, it bends in direction of the force. The clamping jaws simultaneously move axially and open in radial direction. The gear wheel is being released.

General Info

Due to its flexibility the diaphragm returns to its initial position if the axial force is reduced or taken away. The gear wheel is being clamped in axial and radial direction.

400

General Information · FRANKEN Milling Technology

FRANKEN has been busy developing milling tools since its foundation, and today there is an accordingly broad range of milling cutters of solid carbide and HSS to show for it. Our program includes end mills, slot drills, die-sinking cutters, shell end mills, gear cutters, and the most sophisticated special profile milling cutters. With this large variety of tool types and cutting materials, with its high standards and its uncompromising precision, our product range of milling cutters will answer to the most unyielding quality requirements.In addition to the standard program, FRANKEN produces • Solid carbide milling cutters for dry machining and machining of hard materials. • FRANKEN-TOPLINE tools with special cutting materials for difficult materials, available ex stock in 5 different lengths.

401

General Info

As a special offer for the die and mould industry, FRANKEN has developed a complete new program of milling cutters which includes end mills, screw-in and shell-type milling cutters with carbide inserts as well as extra long solid carbide ball nose and torus cutters. In order to round off this milling cutter program, we have built up a comprehensive system of adapters, reducing tools and clamping chucks. In addition to the consulting service offered by our Technical Service we can support our customers in developing modern milling strategies on a machine set up especially for this purpose in our Research and Development department.

Special Tap Application Form

Copy and Fax or Mail

EMUGE Corp. · 104 Otis Street · Northborough, MA 01532-2456 · Phone (508) 393-1300 · Fax (508) 393-1310 · Order (800) 323-3013

Customer Information Distributor Name:

End User Name:

Contact Person:

Contact Person:

City:

State:

Phone: ( )

Fax: (

Street:

Zip:

City:

State:

Phone: ( )

Fax: (

Zip:

)

Customer Inquiry Number:

)

Tapping Application Tap Size:

Class of Fit:

Material:

Hardness:

Tap Requirement:

❏ Cutting

❏ Forming

❏ Blind Hole

Thread Length:

Thread Length:

Repeat Job:

❏ CNC Controlled

Tap Holder

❏ Tension/Compression

Lubrication

❏ Thread Cutting Oil

Method

❏ Circulation

❏ Yes

Direction of Tapping:

Manufacturer/Type:

Feed

❏ Other:

Drill Depth:

❏ Either Number of Holes to Tap:

Number of Taps Required:

Machine Tool

❏ Through Hole

❏ NC Controlled

❏ Synchronous Spindle

❏ Rigid (Collet) ❏ Emulsion %: ❏ Brush

❏ Mist

❏ Floating

❏ Cam Followed

❏ No

❏ Horizontal

❏ Lead Screw

❏ Vertical ❏ Manual

Tapping Attachment/Type:

❏ Dry

❏ Other:

❏ Thru Tap

❏ Other:

Special Design Specifications Overall Length: Pitch Diameter:

Shank Diameter:

Min: __________________________________________ Max: __________________________________________

Gage Limits:

Go: __________________________________________ No Go: __________________________________________

Notes:

General Info

Continue notes on separate sheet if necessary

402

Test-A-Tap Application Form




End User Name:

City:

State:

Phone: ( )

Fax: (

Zip:

Division: Street:

)

Contact Person:

City:

State:

Purchase Order #:

Phone: ( )

Fax: (

Ship Via:

Contact Person:

End User Reference #:

EMUGE Customer: ❏ No

❏ Yes

Zip:

)

Needs Catalogs:

Needs Engineer:

❏ Yes

❏ Yes

❏ No

❏ No


Class of Fit:

Material:

Hardness:

Tap Requirement:

❏ Cutting

❏ Forming

❏ Either

❏ Through Hole

❏ Blind Hole

Thread Length:

Thread Length:

Lubrication:

Drill Depth:

❏ Other:

Machine Tool Manufacturer/Type:

Tap Holder Manufacturer/Type:

Direction of Tapping:

Number of Taps in Setup:

Tap Make Presently Used:

Performance/Comments:

❏ Horizontal

❏ Vertical

Criteria for a Successful Test:

EMUGE Tap Recommendation Quantity:

EDP#:

Description:

Speed/SFM:

Tap Drill Size:

Lubrication:

List Price-$/each:

Tap Holder:

EMUGE taps are very free cutting and will easily cut oversize threads if fed out of lead. For the best result, we recommend the use of an EMUGE Quick-Change Tap Holder with built-in tension, compression, and overload clutch features. Always utilize your holder’s tension feature by programming spindle feed to 95-98% of the calculated feed rate. CALL AN EMUGE ENGINEER AT THE HOTLINE, 800-323-3013, IF YOU NEED TECHNICAL ASSISTANCE.

Test Result: Please Fax a Copy Immediately to EMUGE at 508-393-1310 Thread Quality: ❏ Good ❏ Poor

Tap Life:

❏ Long

❏ Short

Overall Performance: Scale 1 to 10

Additional Testing Required: ❏ Yes ❏ No ❏ Call Me Name: Phone: ( )

Date: Ext.


403

General Info

Tapped Holes: ❏ Yes ❏ No Comments:

Clamping System Application Form




End User Name:

City:

State:

Phone: ( )

Fax: (

Zip:

Division: Street:

)

Contact Person:

City:

State: Fax: (

Purchase Order #:

Date:

Phone: ( )

Ship Via:

To:

Contact Person:


EMUGE Order #:


❏ Yes

Zip:

)

Needs Catalogs:

Needs Engineer:

❏ Yes

❏ Yes

❏ No

Workpiece Data Drawing No.:

Title:

Material:

Hardness:

Type of Working: Operation:

❏ Turning

❏ Grinding

❏ Milling

❏ Control

❏ Roughing

❏ Semifinishing

❏ Finishing

❏ Other Operations

Errors:

Tolerance of Working Diameter:

❏ Form

❏ Geometrical

❏ T.I.R.

❏ Other

Machine Data Type of Machine:

RPM:

Spindlenose:

Power Chucking:

Force:

Direction of Rotation: ❏ Left ❏ Right Manual Chucking:

Feed:

Cut Depth:

Speed-RPM:

Other Information:

Clamping Device Chuck: Clamping Diameter:

Mandrel: Clamp Length:

Auto Load:

Manual Load: Max. (Min.) Diameter Opening:

Other Information:

Remarks/Sketch

General Info


404

Load Space: Stop: ❏ Solid

❏ Floating

❏ No

Test-A-Holder Application Form




End User Name:

Street:

Division:

City:

Zip:

State:

Contact Person: Phone: (

Street: City:

Fax: (

)

State:

Zip:

Contact Person:

)

Purchase Order #:

Date:

Phone: (

Ship Via:

To:

EMUGE Customer: ❏ Yes ❏ No

)

Fax: ( Needs Catalogs: ❏ Yes ❏ No

) Needs Engineer:

❏ Yes

❏ No

EMUGE Order #:



Machine Tool Type & Mgr:

Class of Fit:

Spindle Connection:

Material:

Tapping Horizontal:

Hardness:

Tapping Vertical:

Through Hole:

Type of Feed:

Thread Length:

Tap Holder Type being Used:

Blind Hole:

Number of Holders in Set Up:

Thread Length:

Tap Presently Used:

Drill Depth: Cutting Tap: Forming Tap: Performance Comments:

Criteria for a Successful Test:

EMUGE Tap Holder Recommendation Quantity:

EDP#:

Description:

List Price-$/each:

EMUGE taps are very free cutting and will easily cut oversize threads if fed out of lead. For the best result, we recommend the use of an EMUGE Quick-Change Tap Holder with built-in tension, compression, and overload clutch features. Always utilize your holder’s tension feature by programming spindle feed to 95-98% of the calculated feed rate. When using Full-Speed taps, Rigid Tapping use KSN-Softsynchro Tap Holders for best results CALL AN EMUGE ENGINEER AT THE HOTLINE, 800-323-3013, IF YOU NEED TECHNICAL ASSISTANCE.

Test Result: Please Fax a Copy Immediately to EMUGE at 508-393-1310 Overall Performance: Scale 1 to 10

Additional Testing Required: ❏ No ❏ Call Me Name:

❏ Yes

Phone: ( )

Date: Ext.


405

General Info

Comments:

Test-A-Thread Mill Application Form



Customer Information End User Name:

Distributor Name: City:

State:

Phone: ( )

Fax: (

Zip:

Division: Street:

)

Contact Person:

City:

State: Fax: (

Purchase Order #:

Date:

Phone: ( )

Ship Via:

To:

Contact Person:


EMUGE Order #:


❏ Yes

Zip:

)

Needs Catalogs:

Needs Engineer:

❏ Yes

❏ Yes

❏ No

❏ No

Thread Milling Application Pitch:

Thread Size:

Class of Fit:

Hole Type:

❏ Through Hardness:

Material:

Thread Length:

Machine Tool Manufacturer:

Position of Spindle:

Maximum RPM of Spindle:

Type of Controller:

Coolant System:

❏ Through Spindle

❏ Blind

Drill Depth:

❏ Vertical

❏ Horizontal

Type of Shank Connection:

❏ External

EMUGE Recommendation Quantity:

EDP#:

Description:

CALL EMUGE’s THREAD MILLING DEPARTMENT IF YOU NEED TECHNICAL ASSISTANCE.

Remarks/Sketch

General Info


406

List Price-$/each:

Test-A-Tool Mill Application Form



Customer Information End User Name:

Distributor Name: City:

State:

Phone: ( )

Fax: (

Zip:

Division: Street:

)

Contact Person:

City:

State: Fax: (

Purchase Order #:

Date:

Phone: ( )

Ship Via:

To:

Contact Person:


EMUGE Order #:


❏ Yes

Zip:

)

Needs Catalogs:

Needs Engineer:

❏ Yes

❏ Yes

❏ No

❏ No

Mold Milling Application Machine Type:

Year of Manufacture:

Control Type:

Maximum RPM of Spindle:

Maximum Feed Rate:

Material:

Hardness:

Minimum RPM of Spindle:

Minimum Feed Rate:

Tool Holding System:

Programming Method:

Test Criteria Please detail what factors will contitute a successful test:

Test Tools Recommended Quantity:

EDP#:

Recommended Cutting Parameters: Description:

❏ Inches

Speed (RPM): Feed (mm/min): SFM (m/min):

❏ Metric

Depth of Cut:

Chip per tooth:

407

General Info

Tool Recommendation:

Terms & Conditions

Warranty EMUGE Corp. warrants to original equipment manufacturers, distributors and industrial users of its products that each new product manufactured or supplied by EMUGE Corp. shall be free from defects in material and workmanship. EMUGE Corp.’s obligation under this warranty is limited to furnishing without additional charge a replacement, or at its option, repairing or issuing credit for any product which shall within one year from the date of sale be returned freight prepaid to the location designated by an EMUGE Corp. representative and which upon inspection is determined by EMUGE Corp. to be defective in materials or workmanship. Complete information as to operating conditions, machine setup, and application of cutting fluid should accompany any product returned for inspection. The provisions of this warranty shall not apply to any EMUGE Corp. product which has been subjected to misuse, improper operation conditions, machine setup or application of cutting fluid or which has been repaired or altered if such repair or alteration in the judgment of EMUGE Corp. would adversely affect performance of the product. This warranty is in lieu of all other warranties, express or implied, including any implied warranty of merchantability or fitness for a particular purpose. EMUGE Corp. shall have no liability or responsibility on any claim of any kind, whether in contract, tort or otherwise, for any loss or damaging arising out of, connected with, or resulting from the manufacture, sale, delivery or sue of any product sold hereunder, in excess of the cost of replacement or repair as provided herein. In no event shall EMUGE Corp. be liable for any special, incidental or consequential damages. EMUGE Corp. makes no other warranty, express or implied, except as set forth above, and EMUGE Corp. neither assumes nor authorized any other person or entity to assume for it any other obligation or liability in connection with any of its products.

Warning • Any cutting tool may break or shatter if improperly used. Government regulations require use of safety glasses and other appropriate safety equipment at all times in the vicinity of use. • Grinding of taps or dies may produce hazardous dust and should only be done under established safety guidelines. • Tapping fluids may contain hazardous materials. Always consult the appropriate material safety data sheets before the use of any EMUGE products.

Notice

General Info

Because we are constantly engaged in a program of product improvement, tool specifications are subject to change at any time. All EMUGE Corp. terms and conditions are subject to change without notice.

408

System requirements

Local installation

Operating system:

(3 options: minimum / user-specific / complete)

• Windows 95/98:

Pentium 200 MHz 64 MB, recomm. 128 MB RAM

• Windows NT/2000/XP: Pentium 450 MHz 128 MB, recomm. 256 MB RAM

Hardware:

Under Windows NT/2000/XP you require administrative rights to your system for installation. 1) Insert the Tool Finder 2.3 CD into your CD-ROM drive. If AutoRun is activated in your system the Tool Finder 2.3 installation window comes on automatically, and you can skip 2) und 3). 2) Click on Execute in the start menu.

• Min. 60 MB of available hard disk space

3) Enter d:\launch.exe (or any other letter that marks your CD-ROM drive).

• CD-ROM drive

4) FolIow the installation instructions on your screen.

• Resolution: minimum 800 x 600, recommended 1024 x 768 Pixel

Network installation

License agreement

1) Insert the Tool Finder 2.3 CD into your CD-ROM drive. If AutoRun is activated in your system please discontinue the installation.

All components of the Tool Finder 2.3 are property of EMUGE-FRANKEN. All rights, especially those of copying and distribution, are reserved by EMUGE-FRANKEN who will not assume any liability for damage caused by incompatibility with other programmes and/or programme extensions or by faulty installation.

2) Click on Execute in the start menu.

All technological data in the Tool Finder 2.3 (e.g. cutting data, tool life, power, torque, performance indications) are values which we have determined in the course of our trial series. Accordingly, they should be regarded as indicative values only; we can neither guarantee nor give assurance for their realisation under changed circumstances.

5) When the installation is completed, make sure that all users of the Tool Finder 2.3 have writing access to the subfile “Database”.

In the same way, we will not assume any liability for the function and operational performance of the programmes or data which are included in, or can be generated with, the Tool Finder 2.3.

3) Enter d:\setup /a (or any other letter that marks your CD-ROM drive). 4) Follow the installation instructions on your screen and enter a network path as installation file (e.g. \\Servername\Sharename\Toolfinder2.3).

6) The Tool Finder 2.3 can now be installed on single work stations by Execute ➡ \\Servername\Sharename\Toolfinder2.3\setup.

Taps Cold-Forming Taps Thread Mills Thrillers Dies Rolling Tools Thread Gauges Tap Holders Tapping Attachments

Spindles and Center Sleeves Clamping Mandrels Clamping Chucks Diaphragm Chucks

ZK12005 . US

20T 082004 Wy · Rev. A

FRANKEN: End Mills and Slot Drills Shell End Mills Form Cutters Gear Milling Cutters Milling Cutters for the Die and Mould Industry Reamers and Countersinks Milling Chucks

E M U G E C o r p. · 1 0 4 O t i s S t re e t · N o r t h b o r o u g h · M A 0 1 5 3 2 - 2 4 5 6 ( 5 0 8 ) 3 9 3 - 1 3 0 0 Te l e p h o n e · ( 8 0 0 ) 3 2 3 - 3 0 1 3 To l l F re e · ( 5 0 8 ) 3 9 3 - 1 3 1 0 F a c s i m i l e e m u g e @ e m u g e. c o m · w w w. e m u g e. c o m

2005 Threading Full Catalog

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