2 Bohler Welding Catalog 288 Pagini

Welding filler metals

Welding filler metals

Böhler Thyssen Schweisstechnik Deutschland GmbH

Unionstr. 1 D-59067 Hamm Tel.: +49 (0) 23 81-271-02 Fax: +49 (0) 23 81-271-794 www.t-put.com Member of the BÖHLER-UDDEHOLM Group

Lio scto f ntents

Lio sctfontents

The data sheets of each main group are in alphabetical order

SMAW covered electrodes (low and medium alloyed) Summary for the welding of unalloyed steels for the welding of creep resistant steels for the welding of fine grained structural steels for the vertical down welding of pipelines for the welding of weatherproof steels

Page 7

for gauging, chamfering and cutting

73

2

Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

GMAW solid wires (low and medium alloyed) Summary for the welding of unalloyed steels for the welding of creep resistant steels for the welding of fine grained structural steels for the welding of cryogenic steels for the welding of weatherproof steels

GMAW solid wires (high alloyed) Summary

Gas welding – GTAW rods and wires (low and medium alloyed) Übersicht for the welding of unalloyed steels for the welding of creep resistant steels for the welding of cryogenic steels/fine grained structural steels Gas welding rods

Summary for the welding of stainless steels for the welding of Duplex stainless steels for the welding of heat resistant steels for the welding of high temperature resistant steels for the welding of cryogenic steels for the welding of austenite ferrite joints for the welding of non magnetic steels for the welding of nickel and nickel base alloys

Covered electrodes (high alloyed) Summary for the welding of stainless steels for the welding of Duplex stainless steels for the welding of heat resistant steels for the welding of high temperature resistant steels for the welding of cryogenic steels for the welding of austenite ferrite joints for the welding of non magnetic steels for the welding of cast materials for the welding of nickel and nickel base alloys

GTAW welding rods (high alloyed)

151

for the welding of stainless steels for the welding of Duplex stainless steels for the welding of heat resistant steels for the welding of high temperature resistant steels for the welding of cryogenic steels for the welding of austenite ferrite joints for the welding of non magnetic steels for the welding of nickel and nickel base alloys for the welding of cast materials Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

List of contents

List of con

The data sheets of each main group are in alphabetical order

Sub arc wires and fluxes (low and medium alloyed) Summary Wires for the submerged welding of unalloyed steels for the submerged welding of creep resistant steels for the submerged welding of fine grained structural steels Powders for the submerged welding of unalloyed steels for the submerged welding of creep resistant steels for the submerged welding of fine grained structural steels

Page 313

Sub arc wires and fluxes (high alloyed) Summary for the submerged welding of high alloyed and creep resistant steels and nickel base alloys Wires Powders

357

Flux cored wires (low, medium and high alloyed) Summary for the welding for the welding for the welding for the welding

381 of of of of

low and medium alloyed steels creep resistant steels high alloyed steels Duplex stainless steels

Welding rods/bare wire electrodes (aluminium) Summary for the welding of aluminium alloys 4


425

Appendix

Summary Key to abbreviations Spools, coils, drum packagings and stacker frames for wire products Weights of weld seam of different weld forms Recommendations for redrying covered electrodes and welding fluxe Joint welding of dissimilar materials Diagrams The problem of dilution; Recommendations and examples of calculation Weld claddings Joints on clad products • Groove preparation Welding of clad plates Material test certificates according to EN 10 204 Comparison chart of approvals for all welding consumables • Approvals and approval authorities Comparison chart of approvals for • Covered electrodes • Flux cored wires • Wire electrodes, welding wires and welding rods • Gas welding rods • Wire/flux combinations • SAW wires and welding fluxes VdTÜV Kennblatt 1000 / included base materials VdTÜV Kennblatt 1000 / old and new base material designations Included base materials - Deutsche Bahn Recommendations of Thermanit welding consumables for high alloyed steels/cast steel grades Physical values of high alloyed welding materials Hardness conversion table Conversion table °C – °F Welding positions acc. to EN 287 / EN ISO 6947 and ASME Brands in alphabetical order Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

SMAW covered electrodes (low and medium alloy Summary for the weldingof unalloyed steels

12 34-43, 45-

for the welding of creep resistant steels

13

for the welding of fine grained structural steels

4

fortheverticaldownweldingofpipelines fortheweldingofweatherproofsteels forgauging,chamferingandcutting

6



Phoenix Blau

Phoenix Bla

Covered electrode

Classifications

EN499 E420RC11

Characteristics and field of use

Rutile cellulose covered electrode. General purpose; useable in all positions; excellent gap-bridging and arc-striking ability; for tack-welding and bad fit-ups. Well suited for welding rusty and primered plates (roughly 40 µm); excellent vertical down characteristics. Useable on small transformers (42 V, open circuit). S235JRG2 - S355J2; GS-38; GS-45; boiler steels P235GH, P265GH, P295GH; shipbuilding steels corresp. to app.-grade 2; fine grained structural steels up to P355N; weldable ribbed reinforcing steel bars. ASTM A36A,and A53 all; A285 A106 Gr. Gr. A, A, B, B, C; C; A500 A135 Gr. Gr. A, A,B, B;C; A283 Gr. B, C, D; Gr. A366; A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B; A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50; API 5 L Gr. B, X42-X52 C Si Mn 0.09 0.35 0.50

Materials

Typical analysis in %

Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1

AWSA5.1 E6013

Yield strength Tensile 0.2% strength N/mm2 N/mm2

420

510

Elongation Impactv alues (L 0=5d0) inJ % CVN

22

50

(min. values at RT)

Welding position

Polarity = – / ~

Approvals

TÜV (Certificate No. 0425) DB (Reg. form No. 10.132.19) ABS(2,2Y) BV(2Y) RS (2Y) LR (2/2Y) GL (2Y) DNV (2) Controlas(0527) FT(E512R) ÖBB pcs./pack kg/pack Amperage A Packaging, weights Dimensions (mm) and amperages 2.0 250 x 400 3.4 50- 60 2.5 250 x 275 3.5 60- 90 2.5 350 x 275 4.9 60- 90 3.2 350 x 160 5.0 90-140 4.0 350 x 100 4.7 150-190 4.0 450 x 100 6.0 150-190 5.0 350 x 70 5.0 190-240 5.0 450 x 70 6.5 190-240

12


Classifications

EN1599 E Mo R 1 1


Rutile cellulose covered Mo alloyed electrode. Finely rip smooth weld surfaces; easy slag removal; excellent we in the vertical down position on Mo- and unalloyed stee

Materials

P235GH, P265GH, StE 255, P295GH, P355GH, 16 Mo


C 0.10

Mechanical proper- Heattreatment ties of the weld metal according U to EN 1597-1

AWSA5.5 E7011-A1

Si 0.35

Mn 0.50

Mo 0.45


420

510

Elongation (L 0=5d0) %

22

(min. values at RT)

Welding position

Approvals

Polarity = – / ~

TÜV (Certificate No. 6542)

Packaging, weights Dimensions (mm) pcs./pack kg/pack and amperages 2.5 350 x 275 4.9 3.2 350 x 160 5.0 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

Phoenix Cel 70

Phoenix C

Covered electrode

Classifications

EN499 E422C25


Cellulose covered electrode for vertical down circumferential welds in pipeline constructions. Excellent weldability in root, hot, fill and cap pass welding. Easy slag removal. Particularly suitable for root pass welding (DC ±); also in the vertical up position. CTOD, HIC and HSCC tested. Do not redry!

Materials

API5L: Grade A, B, X 42 - X 56 and root pass welding up to X 70; EN 10208-2: L290MB-, L360MB- and root pass welding up to L485MB- and NB qualities; EN 10113-3: S275ML, S355ML, S275NL, S355NL


AWSA5.1 E6010

C Si Mn 0.14 0.18 0.55

Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1 SR (min. values at RT)


420 380

510 510

Elongation Impact values (L 0=5d0) in JCVN % –20 °C –40 °C

22 22

80 50 90 55

28 28

Classifications

EN499 E422C25


Cellulose covered electrode for vertical down welds in pipeline constructions. Excellent weldability in fill and cap pass welding. Easy slag removal. Particularly suitable for root pass welding (DC ±); vertical up position. CTOD, HIC and HSCC tested. Do not redry!

Materials

API5L: Grade B, X 42 - X 60 and root pass up to X 70; EN 10208-2: L290MB-, L360MB- and root pass L485M NB-qualities; EN 10113-3: S275ML, S355ML, S275NL, S355NL


C Si Mn 0.15 0.20 0.60


AWSA5.5 E7010-P1


420

530


22

(min. values at RT)

Welding position

Polarity =+ for root pass = – Welding position

Approvals

TÜV (Certificate No. 0247) ABS(AWSE6010) GL (3) Controlas(0420)

DB (Reg. form No. 10.132.44) LR(3/3Y) DNV (3) VNIIST

pcs./can kg/can Packaging, weights Dimensions (mm) and amperages 2.5 300 x 530 7.3 3.2 350 x 330 8.8 4.0 350 x 220 9.0 5.0 350 x 150 9.2 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005 14

Amperage A 50- 80 80-130 120-180 160-220

Polarity

=+

for root pass = –

Approvals

TÜV (Certificate No. 3199) Controlas (0334)

pcs./can Packaging, weights Dimensions (mm) and amperages 3.2 350 x 330 4.0 350 x 220 5.0 350 x 150

LR (3/3Y)

kg/can 8.8 9.0 9.2


Phoenix Cel 80

Phoenix C

Covered electrode

Classifications

EN499 E463C25


Cellulose covered electrode for vertical down circumferential welds; for field welding of higher strength pipeline steels; excellent weldability in root, hot, fill and cap pass welding. Easy slag removal. Particularly suitable for root pass welding (DC ±), also in the vertical up position. Good bend and radiographic test results. High ductility of the welded joint and great safety against root pass cracking. Do not redry!

Materials

API5L: X 42, X 46, X 52, X 56, X 60, X 65, X 70 and root pass up to X 80 EN 10208-2: L290MB-, L485MB- and root pass up to L555MB- and NB-Qualitäten EN 10113-3: S355ML, S420ML, S460ML


C Si Mn Ni 0.16 0.20 0.85 0.20


AWSA5.5 E8010-P1


460

550

Elongation Impact values (L 0=5d0) in JCVN % –20 °C –30 °C

19

70 60

47

(min. values at RT)

Welding position

Polarity

TÜV (Certificate No. 0536) LR(3/3Y) N.V. Nederlandse Gasunie

EN499 E 50 3 1 Ni C 25


Cellulose covered electrode for circumferential welds; developed for field welding of higher strength pipeline s the vertical down position. Excellent weldability in root, hot, fill and cap pass weldi Easy slag removal. Good bend and radiographic test re High ductility of the welded joint. Do not redry!

Materials

API5L: X 60, X 65, X 70, (X 80) EN 10208-2: L415MB-, L450MB-, L485MB-, (L555MB-) and NB-qualities Phoenix Cel 90 is overmatching the X 60 and X 65 stee


C Si Mn Ni 0.18 0.20 0.85 0.75


Welding position

ABS (AWS E8010-P1) Controlas(0316)

pcs./can kg/can Packaging, weights Dimensions (mm) and amperages 3.2 350 x 330 9.0 4.0 350 x 220 9.0 5.0 350 x 150 9.3 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005 16

Amperage A 80-130 140-190 160-220

AWSA5.5 E9010-G


530

630


18

(min. values at RT)

=+

for root pass = – Approvals

Classifications

Approvals

Polarity =+ for root pass = –


pcs./can Packaging, weights Dimensions (mm) and amperages 3.2 350 x 330 4.0 350 x 220 5.0 350 x 150

Controlas (106

kg/can 8.9 9.0 9.4


Phoenix Chromo 1

Phoenix Grün (Sheet m

Covered electrode

Classifications

EN1599 E CrMo1 B 4 2 H5


AWSA5.5 E8018-B2

Classifications

EN499 E420R12

Basic covered CrMo alloyed electrode. Cryogenic, crack-free, suitable for quenching and tempering; resistant to caustic cracking; creep resistant in short time range up to 500 °C (932 °F) and in long time range up to 570 °C (1058 °F). Electrode for heavy-duty steam boiler and superheater tube fabrication; for quenched and tempered steels. Redry for 2 h at 300 up to 350 °C (572 up to 662 °F).


Rutile covered electrode for general tank construction a structural engineering. Particularly suitable for welding sheets in all positions (2.0/2.5 mm Ø also in f-position Soft arc; little spatter; excellent striking and restriking ab For use on small transformers (42 V, open circuit).

Materials

13 CrMo 4-5, GS-22 CrMo 54, 42 CrMo 4

Materials

S235JRG2 - S355J2, weldable sheets


C Si Mn Cr Mo P As Sb Sn 0.06 0.25 0.85 1.20 0.50 <0.012 <0.010 <0.005 <0.005


C 0.08

Yields trength Tensile Elongation Impactv alues Mechanical proper- Heattreatment 0.2% strength (L 0=5d0) inJCVN ties of the weld N/mm N/mm % –20 °C – 40 °C metal according SR(690°C/10h)4 50 540 22 120 100 60 to EN 1597-1 2

(min. values at RT)

SR SC +

450

2

540

22

120

100

50


AWSA5.1 E6012

Si 0.35

Mn 0.50


420

510

Elong (L 0=5d %

22

(min. values at RT)

Welding position

Polarity = + Welding position

Approvals


Controlas (1073)

Approvals pcs./pack Packaging, weights Dimensions (mm) and amperages 2.5 350 x 195 3.2 350 x 125 4.0 350 x 90 5.0 450 x 60 18

Polarity = – / ~

kg/pack 4.2 4.3 4.6 6.1


Amperage A 80-100 110-145 130-190 160-230

DB (Reg. form No. 10.132.10)

pcs./pack kg/pack Packaging, weights Dimensions (mm) and amperages 2.0 250 x 350 3.2 2.5 350 x 250 4.7 3.2 350 x 160 5.0 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

Phoenix K 90 S

Phoenix NiM

Covered electrode

Basic covered

Classifications

EN499 E 46 4 B 32 H5


Basic covered electrode. Good welding characteristics; clean weld metal with good toughness characteristics. Prefered for rail joints and crossing frogs in railway and tramway trackage; suitable for rail grades with a tensile strength up to 1080 N/mm2; for mechanical engineering and tank construction. Redry for 2 h at 300 - 350 °C (572 - 662 °F).

Materials


E295, E335, E360, C 45, C 60, GS-45, GS-52, GS-60, P295GH, P355GH fine grained structural steels up to S355N; rail steels with up to 1080 N/mm2 tensile strength

C 0.07

Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1 SR (min. values at RT) N

Welding position

Approvals

AWSA5.1 E7016

Si 0.40

Mn 1.35 Yield strength Tensile 0.2% strength N/mm2 N/mm2

470 450 300

540 520 450

Elongation Impactv alues (L 0=5d0) in J CVN %

22 25 28

120 130 140

Polarity = + / ~


Classifications

EN 757 E 62 4 Mn 1 NiMo B 42 H5

AWS A 5 .5 E10018-G (E100


Basic covered MnNiMo alloyed electrode. Very low H2-content ≤ 5 ml/100 g; extremely high resista to cracking and high toughness at temperatures as low – 40 °C (– 40 °F). For creep resistant steels and cast steel grades, valves tools according to sour gas specification; postweld hea treatment: relieving according to parent Redry for 2stress h at 300 - 350 °C (572 - 662 °F). metal.

Materials

GS-30CrMoV64, steels acc. ASTM A 487-4Q; AISI


C 0.11

Mechanical proper- Heattreatment ties of the weld metal according SR to EN 1597-1

Si 0.25

Mn 1.85

Mo 0.40

Ni 0.95


Elongation Im (L 0=5d0) in %

600

18

690

1

(min. values at RT)

Welding position

Polarity = +

DB (Reg. form No. 10.132.39)

pcs./pack kg/pack Packaging, weights Dimensions (mm) and amperages 3.2 450 x 125 5.5 4.0 450 x 80 5.5 5.0 450 x 60 5.7 6.0 450 x 40 5.5 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005 24

Amperage A 100-140 140-190 170-240 220-300

Packaging, weights Dimensions (mm) and amperages 3.2 350 x 4.0 350 x 4.0450 x 5.0 450 x

pcs./can 220 160 160 90

kg/can 7.8 8.2 10.5 9.8


Phoenix Nut K

Phoenix N

Copper-coated graphite electrode

Characteristics and field of use Characteristics and field of use

Phoenix Nut K is a copper coated graphite electrode; for preparing and gouging out weld grooves, and also for deburring and cutting of castings. This electrode can be used on metals of all types. It requires a special electrode holder with a combined current and compressed air supply and a heavy-duty converter or rectifier. The compressor should be designed to provide a compressed air pressure of 6 to 8 bar. The electrode is guided forwards at high amperage at an angle of 25° to 45°. High alloy steels are gouged with reverse polarity, depending on the alloy composition.

Welding position

Welding position

Phoenix Nut S is a special electrode for gouging out and slots and for fusion-cutting unalloyed steels, grey c light metals and non-ferrous metals. This electrode is guided forwards at high amperage at a angle with a slight oscillating motion.

Polarity = – / ~

Polarity = +

pcs./pack kg/pack Packaging, weights Dimensions (mm) and amperages 4.0 305 x 100 0.9 5.0 305 x 50 0.6 6.3 305 x 50 0.9 8.0 305 x 50 1.35 10.0 305 x 50 2.15 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005 26

Amperage A 150-250 200-300 250-400 350-500 450-600

pcs./pack Packaging, weights Dimensions (mm) and amperages 3.2350 x 100 4.0 350 x 60

kg/pa 3.7 3.5


Phoenix SH Gelb

Phoenix SH G

Covered electrode

Classifications

EN499 E350A12

AWSA5.1 E6020


Iron oxide covered electrode. Very easy slag release; fine droplet metaltransfer; easy handling when making concave fillet welds. Also suitable for cutting applications; the C-content of the materials to be welded should not exceed 0.22 %.

Materials

S235JRG2 - S355J2; boiler steels P235GH, P265GH; GS-38, GS-45, St 35, St 45


C 0.09


Si 0.15

Mn 0.50


360

460


22

EN499 E382RB12

AWSA5.1 E6013


Rutile basic electrode. Good weldability for root, fill and cap pass welding; exc vertical up characteristics. Particularly suitable for radio cally sound welding in pipeline, boiler and tank Application prefered with thin diameters. Suitable for use on primer-coated plates (up to 40

Materials

S235JRG2 - S355J2, P265, P295; shipbuilding steels appr.-grade 3H; boiler steels P235GH, P265GH, P295GH


C 0.08

Si 0.20



380 360

Welding position Polarity = – / ~


Approvals

DB (Reg. form No. 10.132.01)


460 430

Elong (L 0=5d %

22 24

Polarity = – / ~

TÜV (Certificate No. 1590) ABS LR (3)(3H15) Controlas(1441)

Approvals

Mn 0.55

60

(min. values at RT)

Welding position

Classifications

Amperage A 110-160 140-200 170-280 250-330

DB (Reg. form GL (3H) DNV (3) ÖBB

pcs./pack Packaging, weights Dimensions ( mm) and amperages 2.5 250 x 225 2.5 350 x 225 3.2 350 x 125 3.2 450 x 125 4.0 450 x 90 5.0 450 x 60 6.0 450 x 40

kg/pack 3.0 4.5 4.1 5.4 5.8 6.0 5.7


Phoenix SH Grün K 70 W

Phoenix SH Grü

Covered electrode

Classifications

EN499 E 46 4 B 32 H5


Basic covered electrode. Very good welding characteristics on AC (70 V, open circuit); resistant to temperatures as low as –40 °C (–40 °F); 115 % weld metal recovery. Suitable for use on unalloyed and low alloy steels in mechanical engineering, tank construction and railway applications; crack-free weld metal when welding carbon steels with high C content. Redry for 2 h at 250 - 350 °C (482 - 662 °F).

Materials

E295, E335, E360, C 45, C 60, GS-45, GS-52, GS-60, P295GH, P355GH, fine grained structural steels up to S420N


C 0.07

Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1 SR (min. values at RT) N Welding position

Si 0.40

AWSA5.5 E8018-G

Classifications

EN499 E420RR12


Rutile covered universal electrode. Good striking and re-striking ability; easy slag detachab low spatter loss. Finely ripped, smooth welds with notch metal/parent metal interface. Easy welding of general p structural steel within the approvals which are mentione Weldmetal shows more ductility than RR6 types.

Materials

S235JRG2 S355J2, P265, P295; boiler steels- P235GH, P265GH, P295GH


C 0.08


470 450 300

540 520 450

Elongation Impactv alues (L 0=5d0) in J CVN % –40 °C

22 25 28

120 130 140



420

510

Elong (L 0=5d %

22

(min. values at RT)

47 47

Welding position

Polarity = – / ~

Polarity ~ / = + Approvals

Approvals

Si 0.35

AWSA5.1 E6013

DB (Reg. form No. 10.132.13)

pcs./pack kg/pack Packaging, weights Dimensions ( mm) and amperages 2.5 350 x 200 4.3 3.2 450 x 125 5.6 4.0 450 x 80 5.4 5.0 450 x 55 5.7 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005 42

Amperage A 65-110 100-140 125-190 180-260


DB (Reg. form

pcs./pack Packaging, weights Dimensions (mm) and amperages 2.0 250 x 350 2.5 350 x 200 3.2 350 x 125 3.2 450 x 125 4.0 450 x 70 5.0 450 x 50 6.0 450 x 35

kg/pack 3.3 4.3 4.5 5.8 5.0 5.5 5.3


Phoenix SH Kupfer 3 KC

Phoenix SH L

Covered electrode

Classifications


EN1 59 9

AW SA5 .5

E ZCrMoV1 B 4 2 H5

E9015-G

Basic covered CrMoV alloyed electrode. Good welding characteristics; uniform weld pattern; easy slag removal. Useable on low alloy creep resistant cast steel of the same composition. Redry for 2 h at 300 - 350 °C (572 - 662 °F).

Materials

GS-17 CrMoV 511, GS-17 CrMo 55; creep resistant and similar cast steel; G17CrMoV5-10 (1.7706)


C Si Mn 0.13 0.40 1.0

Mechanical proper- Heattreatment ties of the weld metal according SR to EN 1597-1 V (min. values at RT)

Cr 1.4

Mo V 1.05 0.25


520 450

630 610

Elongation Impactv alues (L 0=5d0) in J CVN %

18 18

40 40

Classifications

EN499 E42 2RB 12


Rutile basic electrode. Outstanding vertical-up welding characteristics; easy ha out-of-position; even in small gaps or overhead position pore-free welding is possible. Particularly suitable for phically sound welding of circumferential welds on pipes. Suitable for pipeline, boiler, tank, ship constructio general structural engineering.

Materials

S235JRG2 - S355J2, P265, P295, L360, fine grained structural steels up to P355N; shipbuilding steels corresp. to app.-grade 3, boiler stee P235GH, P265GH, P295GH; ASTM A36 and A53 Gr. all; A106 Gr. A, B, C; A135 G A283 Gr. A, B, C, D; A366; A285 Gr. A, B, C; A500 Gr A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50; API 5 L Gr. B, X42-X52


C 0.09



pcs./pack kg/pack Packaging, weights Dimensions (mm) and amperages 3.2 450 x 125 5.7 4.0 450 x 90 5.8 5.0 450 x 60 6.0 44


420

510

Elong (L 0=5d %

22

Polarity = – / ~

Polarity = + Approvals

Approvals

Si 0.20

(min. values at RT)

Welding position Welding position

AWSA5.1 E6013


Amperage A 90-140 140-190 180-240

TÜV (Certificate No. 1596) GL (2) DNV (2)

DB (Reg. form N LR (2)

pcs./pack Packaging, weights Dimensions (mm) and amperages 2.0 250 x 400 2.5 250 x 250 2.5 350 x 250 3.2 350 x 125 4.0 350 x 90 5.0 450 x 60

kg/pack 3.4 3.5 4.9 4.2 4.5 6.2


Phoenix SH Ni 2 K 100

Phoenix SH Ni 2 K

Covered electrode

Classifications

E7N57 E 69 5 Mn 2N iCrMo B 42 H5


Basic covered NiCrMo alloyed electrode. Low H2-content ≤ 5 ml/100 g (HD) in the weld metal; very low moisture pickup during long term storage. For high strength fine grained structural steels, for cast steel qualities; weld metal insensitive to cold cracking. Redry for 2 h at 300 - 350 °C (572 - 662 °F).

Materials

2 Quenched and tempered fine grained structural steels up to 720 N/mm yield point. High strength fine grained structural steels S620QL - S690QL, S620QL1, S690QU, HY 100, Suprafort 700, N-AXTRA 56, 63, 70


C Si Mn Cr Mo Ni 0.06 0.20 1.60 0.38 0.40 1.85

Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1 SR (min. values at RT) Welding position

AW5AS.5 E11018-G (E11018-M mod.)


700 690

Polarity

750 740

Elongation Impactv alues (L 0=5d0) in J CVN % –50 °C

18 19

120 120

47 47

Classifications

E7N57 E 89 4 Mn 2 Ni 1 CrMo B 42 H5


Basic covered NiCrMo alloyed electrode. Low H2-content ≤ 5 ml/100 g (HD) in the weld metal. For high strength fine grained structural steels. Suitable for bridge building, steel and crane constructio the weld metal is insensitive to cold cracking. Redry for 2 h at 300 up to 350 °C (572 - 662 °F)

Materials

Quenched and tempered high strength fine grained stru steels, such as X-ABO 90 (S890QL)


C Si Mn Cr Mo Ni 0.08 0.40 1.45 0.80 0.50 2.20



880

920

Elongati (L 0=5d0 %

18

(min. values at RT)

=+ Welding position

Approvals

AW5AS.5 E12018-G (E12018-M mod.)

TÜV (Certificate No. 0548) DB (Reg. form No. 10.132.35) GL (6Y69HH) WIWEB (for HY100 + Suprafort700) BV (4Y69H5)

pcs./pack kg/pack Packaging, weights Dimensions (mm) and amperages 2.5 350 x 225 4.7 3.2 350 x 125 4.3 4.0 450 x 90 6.0 5.0 450 x 55 5.8 Also available in “Extra dry” vacuum packaging. Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005 50

Amperage A 70-100 90-140 140-190 180-250

Approvals

Polarity

=+

DB (Reg. form No. 10.132.46)

pcs./pack kg/pack Packaging, weights Dimensions (mm) and amperages 3.2 350 x 125 4.4 4.0 450 x 90 6.0 5.0 450 x 60 6.0 Also available in “Extra dry” vacuum packaging. Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

Phoenix SH Patinax Kb

Phoenix SH Schwar

Covered electrode

Classifications

EN499 E 38 3 Z 1 NiCu B 42

AWSA5.5 E7015-G


Basic covered NiCu alloyed special electrode. For the welding of weathering and fine grained structural steels. Store dry. Redry for 2 h at 250 - 350 °C (482 - 662 °F).

Materials

S235J0W, S235J2W, S355J2G1W, such as for example COR-TEN A, COR-TEN B, Patinax 37 etc.; ASTM A36, A283 Gr. B, C


Classifications

EN1599 E Mo B 4 2 H5


Basic covered electrode for welding high strength and c resistant joints. High temperature resistant up to 500 °C (932 °F) and c resistant up to 550 °C (1022 °F); high strength and crac resistance; very low H2-content ≤5 ml/100 g. For welding creep resistant joints in boilers, tanks constructions, especially suited for boiler steel Redry for 2 h at 300 - 350 °C (572 - 662 °F).

Materials

boiler steels P235GH, P265GH, P295GH, P355GH, 16 Mo 3, 15 NiCuMoNb 5, 17 MnMoV 64, 13 MnNiMo 5 20 MnMoNi 45; FK-steels S355N - S460N, P355NH - P460NH, P355NL P460NL1; pipe steels L360NB - L415NB, L360MB - L485MB


C 0.08

C Si Mn Ni Cu 0.05 0.30 0.65 0.60 0.40



390 370 300

480 450 410

Welding position

Polarity

=+

Elongation Impact values (L 0=5d0) in JCVN %

22 27 30

150 160 190

Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1 SR (min. values at RT) N Welding position

Approvals Approvals


DB (Reg. form No. 10.132.24)


Amperage A 90-140 90-140 140-190 170-240

Si 0.30

EN499 E 50 4 Mo B 42

Mn 1.20

AWSA5.5 E7015-G

Mo 0.45


490 480 295

570 550 470

Elongati (L 0=5d0 %

20 21 24

Polarity = +

TÜV (Certificate No. 1829) DB (Reg. form No. 10.132.14 and 20.132.15) ABS(3H15) GL(3Y46HH) DNV(3YH10) Controlas(0432

pcs./pack kg/pack Packaging, weights Dimensions (mm) and amperages 2.5 350 x 225 4.4 3.2 350 x 125 4.2 4.0 350 x 90 4.4 5.0 450 x 55 5.6 6.0 450 x 40 5.7 Auch in Vakuumverpackungen als “Extra Dry” lieferba Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

Phoenix 120 K Covered electrode

Classifications

EN499 E 42 5 B 32 H5

AWSA5.1 E7018-1


Basic covered electrode. Very good welding characteristics including out of position work; 120 % weld metal recovery; H2content in the weld metal ≤5 ml/100 g; very pure cryogenic weld metal at temperatures as low as –50 °C (–58 °F); CTOD tested up to –10 °C (14 °F). Suitable for use in structural steel work, boiler making, tank construction, ship and bridge building and vehicle manufacture; particularly suitable for welding fine grained structural steels. Excellent weldability on offshore steels. Redry for 2 h at 250 - 350 °C (482 - 662 °F).


Welding position

Materials

S235JRG2 - S355J2, E295, E335, C 35; boiler steels P235GH, P265GH, P295GH, P355GH; fine grained structural steels up to S420N; shipbuilding steels A, B, D, E; offshore steels; pipe steels P265, P295, L290NB - L415NB, L290MB - L415MB; X 42 - X 60; cast steel GS-38, GS-45, GS-52; ageing resistant steels ASt 35 - ASt 52; ASTM A27 and A36 Gr. all, A214, A242 Gr. 1-5, A266 Gr. 1, 2, 4, A283 Gr. A, B, C, D, A285 Gr. A, B, C, A299 Gr. A, B, A328, A366, A515 Gr. 60, 65, 70, A516 Gr. 55, A570 Gr. 30, 33, 36, 40, 45, A572 Gr. 42, 50, A606 Gr. all, A607 Gr. 45, A656 Gr. 50, 60, A668 Gr. A, B, A907 Gr. 30, 33, 36, 40, A841, A851 Gr. 1, 2, A935 Gr. 45, A936 Gr. 50;


60

C 0.07

Si 0.35

Mn 1.20


Approvals


420 400 295

510 500 440

Elongati (L 0=5d0 %

22 26 30

Polarity = + / ~

TÜV (Certificate No. 0348) DB (Reg. form No. 10.1 ABS (3H10/3Y) BV (4Y40H5) G LR (3/3YH15) DNV (3YH10) C FT(E513B(H)) RS(3/3Y) Insp

pcs./pack kg/pack Packaging, weights Dimensions (mm) and amperages 2.0 250 x 275 3.0 2.5 250 200 3.3 2.5 350 xx 200 4.2 3.2 350 x 115 4.5 3.2 450 x 115 5.8 4.0 350 x 90 4.8 4.0 450 x 90 6.3 5.0 450 x 60 6.3 6.0 450 x 40 6.0 8.0 450 x 26 6.3 Also available in “Extra dry” vacuum packaging.


Phoenix 6013

Phoenix

Covered electrode

Classifications

EN499 E 42 0 RC 11

AWSA5.1 E6013

Classifications


Rutile cellulose covered electrode. General purpose; useable in all positions; excellent gap-bridging and arc-striking ability; for tack-welding and bad fit-ups; excellent vertical down characteristics.

Materials

S235JRG2 - S355J2, GS-38, GS-45; P265 boiler steels P235GH, P265GH, P295GH; shipbuilding steels

EN499 E425B32H5


Basic covered electrode with very good welding charac including out of position work; weld metal recovery abo 120 %; crack-free weld metal when welding high-carbo Suitable for use in tank construction, boilermakin engineering, vehicle manufacture and shipbuilding. Redry for 2 h at 250-350 °C (482-662 °F).

Materials

S235JRG2 - S355J2, E295, E355, C 35; boiler steels P P265GH, P295GH, P355GH; fine grained structural st S420N; shipbuilding steels A, B, D, E; offshore steels; pipe steels P265, P295; L290NB - L415NB, L290MB - L415MB; X 42 - X 60; cast steel GS-38, GSGS-52;


C 0.07

corresp. to app.-grade 2; fine grained structural steels up to P355N; weldable reinforcing steel bars


C 0.09

Si 0.35



420

510


22

50

(min. values at RT)

Welding position

Polarity = – / ~

Welding position

ABS (Grade 2) LR (Grade 2/2Y) DNV (Grade 2)

Packaging, weights Dimensions (mm) and amperages 2.5 350 x 3.2x350 4.0x350 5.0 450 x 62

pcs./pack 279 173 113 80

kg/pack 5.0 5.0 5.0 6.9

Amperage A 70-110 110-160 140-200 170-280


Si 0.35

Mn 1.20

Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1 (min. values at RT) SR N

Approvals Approvals

AWSA5.1 E7018-1


420 400 295

510 500 440

Elong (L 0=5d %

25 26 30

Polarity = + / ~

ABS (3H10/3Y) DNV(3YH10)

Controlas (0484) LR(3/3YH15)

pcs./pack Packaging, weights Dimensions (mm) and amperages 2.5 350 x 200 3.2x350 110 3.2x450 110 4.0 350 x 80 4.0 450 x 80 5.0 450 x 55 6.0 450 x 40

kg/pack 4.2 4.3 5.5 4.5 5.8 5.7 7.0


Thermanit MTS 911

Thermani

Basic covered electrode

Basic covered

Classifications

EN 1599 E ZCrMoWVNb9 1 1 B 4 2 H5


Creep resistant.

AWSA5.5 MatN. o. E9015-G 1.4905 (E9015-B9 mod.)

X11CrMoWVNb9-1-1 (1.4905); E911; ASTM A355 Gr. P911 (T911), A213 Gr. T911


C Si Mn 0.11 0.25 0.6

Mechanical proper- Heattreatment ties of the weld metal according 760 °C / 2 h to EN 1597-1

Cr 8.8

Mo 1.0

Yield strength 0.2% N/mm2

560

Ni 0.7 Tensile strength N/mm2

720

V 0.2

W 1.0


15

Nb N 0.05 0.05 Impact values inJCVN

41

(min. values at RT)

Welding instruction Preheating / Interpass temperature 200 - 250 °C / 200 - 300 °C

Approvals

Cooling down before PWHT ≤100 °C

PWHT 760°C/2 h

Polarity = +


Creep resistant.


Field of use is the welding of creep resistant steels in tank and pipeline construction and reactor fabrication.

Materials

ASM Grade P23; HCM 2S


C 0.06

Si 0.2

Mechanical proper- Heattreatment ties of the weld metal according 740°C2/h to EN 1597-1

Mn 0.5

Cr 2.2

W 1.7

V 0.22

Nb 0.

Yield strength Tensile Elongat 0.2% strength (L 0=5d N/mm2 N/mm2 %

540

620

19

1

(min. values at RT)


Approvals Amperage A 70-100 90-140 130-180

AWSA 5.95-6 E9015-G

Basic covered medium alloyed electrode for the welding similar creep resistant materials. Good welding even in out-of-postion welding. Redry for 2h at 300 - 350 °C ( 572 - 662 °F).

Cooling down before PWHT <200 °C

Polarity = +

Welding position


pcs./pack kg/pack Packaging, weights Dimensions (mm) and amperages 2.5 300 x 220 3.7 3.2 350 x 135 4.7 4.0 350 x 95 4.7 Also available in “Extra dry” vacuum packaging. 68

EN 1599 EZCr2WVB42H5

Basic covered CrMoNiVWNb alloyed electrode. Good welding characteristics in out of position work; high temperature resistant matching weld metal. For the welding of high temperature resistant martensitic steels in particular X11CrMoWVNb9-1-1 (E911). Redry for 2 h at 300 - 350 °C (572 - 662 °F).

Materials

Welding position

Classifications

TÜV


Thermanit P24 Basic covered electrode

Classifications

E1N599 EZCrMo2VNbB42H5


Creep resistant.

AW5A S.-65 9 E9015-G

Basic covered medium alloyed electrode for the welding of similar creep resistant materials. Good welding characteristics even in out-of-postion welding. Redry for 2h at 300 - 350 °C ( 572 - 662 °F). Field of use is the welding of creep resistant steels in boiler, tank and pipe construction and reactor fabrication.

Materials

7CrMoVTiB10-10(1.7378); ASTM Grade T/P24


C 0.07

Si 0.2

Mechanical proper- Heattreatment ties of the weld metal according 740°C2/h to EN 1597-1

Mn 0.5

Cr 2.2

Mo 1.0

V 0.22

Nb/Ti 0.04

Yield strength Tensile Elongation Impact values 0.2% strength (L 0=5d0) inJCVN N/mm2 N/mm2 %

560

660

18

130

(min. values at RT)


TÜV

pcs./pack kg/pack Packaging, weights Dimensions ( mm) and amperages 2.5 250 x 200 3.2 3.2 350 x 125 4.4 4.0 350 x 85 4.6 70

PWHT 760°C/2 h

Polarity = +

Welding position

Approvals

Cooling down before PWHT <200 °C


Amperage A 70-100 100-145 140-190 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

SMAW Covered electrodes (high alloyed)

Summary for the welding of stainless steels

80, 82, 92-99, 134-135, 138-142, 144-145

for the welding of Duplex stainless steels for the welding of heat resistant steels

1

83, 84-90, 1 116-117, 131-133, 143

for the welding of high temperature resistant steels for the welding of cryogenic steels

for the welding of austenite ferrite joints

for the welding of non magnetic steels

81, 1 97-99, 10

84-85, 102-105, 1 136-137, 140-141, 144-145 12

fortheweldingofcastmaterials for the welding of nickel and nickel base alloys

72


102-105, 108-109,


Thermanit D Basic covered electrode

Classifications

EN1600 E2212B22

AWSA5.4 E309-15(mod.)

Mat.No. 1.4829


Resistant to scaling up to 950 °C (1742 °F). For joining and surfacing applications on matching/similar heat resistant steels/ cast steel grades. max. application temperature in °C (°F) Atmosphere sulphur-free max.2 gS/Nm3 over 2gS/Nm3 950 (1742) 930 (1706) 850 (1562) Air and oxidizing combustion gases

Welding instruction Materials Heat resistant Cr steels/cast steel grades

Reducing combustion gases

Matching austenitic steels/cast steel grades

900 (1652)

850 (1562)

Materials

TÜV certified parent metal X15CrNiSi20-12 (1.4828); AISI 305; ASTM A297HF


C 0.11

Welding position Si 1.0

Mn 0.9

Cr 22.0

(min. values at RT)

Structure

88

Postweld heat treatment Annealing according to parent m is not necessary if service temp the same or higher

None

None

Polarity = +

Ni 11.0

Creep and stress In the range of matching heat resistant parent metals rupture properties

Mechanical proper- Heattreatment ties of the weld metal according to EN 1597-1 AW

Preheating According to parent metal

Approvals


Yield strength Yield strength Tensile Elongation Impact values 0.2% 1.0% strength (L0=5d0) in J CVN N/mm2 N/mm2 N/mm2 %

320

340

550

30

Austenite with part ferrite


70

pcs./pack Packaging, weights Dimensions (mm) and amperages 2.5 300 x 280 3.2 350 x 170 4.0 350 x 120 5.0 450 x 80

kg/pack 4.2 4.9 5.1 6.8


Thermanit JEW 308L-17 Rutile covered electrode

Classifications

EN1600 E199LR32


Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 °C (662 °F). Corrosion resistant similar to matching low carbon and stabilized austenitic 18/8 CrNi(N) steels/cast steel grades.

Materials


AWSA5.4 E308L-17

MatN. o. 1.4316

Preheating None

Good resistance to nitric acid. For joining and surfacing

Welding instruction Materials Matching and similar non stabilized and stabilized CrNi(N) steels/cast steel grades

Postweld heat treatm Mostly none. If neces solution annealing at (1832 °F)

applications with matching and similar – stabilized and non stabilized – CrNi(N) steels/cast steel grades. Cold toughness at subzero temperatures as low as –105 °C (–157 °F).

Cryogenic austenitic steels/cast steel grades

None

None

TÜV certified parent metals X2CrNi18-10 (1.4311) X6CrNiNb18-10 (1.4550); AISI 304, 304L, 304LN, 302, 321, 347; ASTM A157 Gr. C9; A320 Gr. B8C or D

Welding position

C <0.04


Si <0.9

Mn 0.8

Cr 19.5

Ni 9.5

Approvals

98

TÜV (Certificate No. 0558) Controlas(0627)

DB (Reg. form CWB


320

350

550

35

(min. values at RT)

Structure

Polarity = + / ~



65(+20°C) 40 (–105 °C)

pcs./pack Packaging, weights Dimensions ( mm) and amperages 2.0 300 x 335 2.5 350 x 215 3.2 350 x 130 4.0 350 x 90 5.0 450 x 60

kg/pack 3.8 4.5 4.4 4.6 5.9


Thermanit Nicro 82 Basic covered electrode

Classifications

ENISO14172 E Ni 6082 (NiCr20Mn3Nb)


Stainless; heat resistant; high temperature resistant. Cold toughness at subzero temperatures as low as –269 °C (–452 °F). Well suited for welding austenitic ferritic joints. No Cr carbide zones that become brittle in the ferrite weld deposit transition zone, even not as a result of heat treatments above 300 °C (572 °F). Well suited for tough joints and surfacing on heat resistant Cr and CrNi steels/cast steel grades and Ni-base alloys.

Welding instruction Materials Unalloyed/low alloy steels to austenitic CrNi(Mo,N) steels/cast steel grades

Temperature limits: °C °F) (932for°F) in stressed sulphureous atmospheres, 800 °C max500 (1472 fully welds. Resistant to scaling up to 1000 °C (1832 °F).

Heat resistant Cr steels

Materials

AWSA5.11 ENiCrFe-3 (mod.)

Mat.No. 2.4648

TÜV certified parent metals X10NiCrAlTi32-30H (1.4876); NiCr15Fe (2.4816); X8Ni9; 10CrMo9-10; Combinations between X10CrNiMoNb18-12 (1.4583), X2NiCrMoCu25-20 (1.4539) and ferritic boiler steels; Alloy 600, Alloy 600L, Alloy 800 (H)


C <0.05

Si <0.4

Mn 4.0

Cr 19.5

Ni Bal.

Nb 2.0

Fe <4.0

Preheating Ferritic side, according to parent metal

According to parent None metal

Heat resistant CrNi steels, None Ni-base alloys Cryogenic Ni steels

Welding position

Postweld heat treatment According to parent metal. must be paid to intercrysta corrosion and embrittlemen case of stainless austenitic cast steel grades

None

According to parent According to parent metal metal

Polarity = +

Creep and stress According to matching/similar high temperatureresistant rupture properties materials up to 800 °C (1472 °F). Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1


380

420

620

35

(min. values at RT)

Structure

102

Austenite


90(+20°C) 70 (–196 °C) 50 (–269 °C)

Approvals

TÜV (Certificate No. 1775) GL


TÜV (KTA Controlas

kg/pack 4.5 4.7 5.6 6.4


Thermanit Nicro 182 Basic covered electrode

Classifications

ENISO14172 E Ni 6182 (NiCr15Fe6Mn)

AWSA5.11 ENiCrFe-3

Mat.No. 2.4620


Stainless; resistant to scaling up to 950 °C (1742 °F), high temperature resistant up to 800 °C (1472 °F). Cold toughness at subzero temperatures as low as –196 °C (–321 °F). Well suited for austenitic ferritic joints. No Cr carbide zones that become brittle in the ferrite weld deposit transition zone even not as a result of heat treatments above 300 °C (572 °F). Well suited for tough joints and surfacing on heat resistant Cr- andlimits: CrNi steels/cast and Ni-base alloys. Temperature 500 °C (932steel °F) grades in sulphureous atmospheres, 800 °C (1472 °F) max. for fully stressed welds. For welding work on cryogenic steels/cast steel grades including Ni steels suitable for quenching and tempering. For joining applications on steels with a low expansion coefficient (Dilavar, Invar).

Materials

TÜV certified parent metals X10NiCrAlTi32-20 (1.4876); NiCr15Fe (2.4816); Cryogenic 1,5 - 5 % Ni steels; X8Ni9. Combinations of X10CrNiMoNb18-12 (1.4583) and ferritic boiler steels up to 16Mo3; Alloy 800 (H)


C <0.05

Si <0.5

Mn 6.5

Cr 16

Ni Bal.

Nb 2.0

Welding instruction Materials Unalloyed/low alloy steels to austenitic CrNi(Mo,N) steels/cast steel grades


Cryogenic Ni steels


Welding position

104

Polarity = +

Fe <6.0 TÜV (Certificate No. 2073)

TÜV (KTA) (C


350

380

620

35

(min. values at RT)

Structure

Postweld heat treatment According to parent metal. must be paid to intercrysta corrosion and embrittlemen case of stainless austenitic cast steel grades

Stainless/heat resistant Cr steels/cast steel grades to austenitic CrNi(Mo,N) steels/cast steel grades

Approvals Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1

Preheating Ferritic side, according to parent metal

Austenite


90(+20°C) 70 (–196 °C)


kg/pack 4.4 4.5 5.4 6.4


Thermanit Ni 55

Thermanit Nic


Basic covered

Classifications

EN ISO 1071 E C Z NiFe-1

AWS A 5.15 ENiFe-Cl


Covered electrode with iron-nickel bimetallic core wire thereby producing an excellent droplet transfer, smooth arc, good current-carrying capacity. Preferred for ductile cast iron pipes of public water and gas supply networks. For joining cast iron to steel. Peening of the weld metal is advisable in order to reduce residual stresses. The general rules of the german welding society for welding cast iron (see DVS leaflet 1502 part 1 and 2) also apply in this respect.

Classifications

ENISO1071 ECZNiCl

AWSA5.15 ENi-Cl


Electrode with pure nickel core; the electrode melts slow a pulsating arc, thereby achieving very good wetting of metal. Particularly suited for welding joints on grey cast cast irons). Suited for repairing cracks and surface welding on weld metal interfaces are soft and easily workable. The metal should be peened in order to reduce residual stre

Useable for cold and hot welding on complicated castin

Materials

GG10 up to GG40; GTS35 up to GTS70, GTW35 up to GTW70, GGG40 up to GGG80


C 1.3

Si 0.3

Mn 0.3

Ni 55.0

Fe Balance

Mechanical properties of the weld metal according to EN 1597-1


Tensile strength N/mm2

Elongation (L0=5d0) %

Hardness HB

350

530

20

155

(min. values at RT)

Materials

GG10 up to GG40; GTS35 up to GTS60; GTW35 up to GGL Ni 130 up to 170 N/mm2; GGG Ni up to 375 N/mm


C 0.5

Si 0.1

Mn 0.2

Fe 2.3

Ni Balance

Mechanical properties of the weld metal according to EN 1597-1 (min. values at RT)

Welding position

Polarity = – / ~ Welding position

Approvals

SLV Duisburg: guiding rules “DVS-Merkblatt”/leaflet 1502 part 1 and 2

pcs./pack kg/pack Packaging, weights Dimensions ( mm) and amperages 2.5 300 x 299 5.0 3.2 350 x 174 5.6 106

Polarity = – / ~

Amperage A 65-90 90-140



Thermanit Nimo C 24 Basic covered electrode

Classifications

ENISO14172 E Ni 6059 (NiCr23Mo16)


Stainless. High corrosion resistance in reducing and, above all, in oxidizing environments. For joining and surfacing with matching and similar alloys and cast alloys. For welding the cladded side of plates of matching and similar alloys.

Materials

NiCr21Mo14W (2.4602) NiMo16Cr16Ti (2.4610)


C <0.02

Si 0.10


Mn <0.5

AWSA5.11 ENiCrMo-13

Mat.No. 2.4609

Preheating None. Cooling in air. Welding with electrodes of thin diameter, low heat

Postweld heat treatme Heat treatment is mostly necessary for matching tation insensitive parent

input (stringer beads recommended)

if the recommendations welding are observed. Otherwise solution anne 1150 °C (2102 °F) to 11 (2147 °F)/water to resto corrosion resistance

NiMo16Cr15W (2.4819) NiCr23Mo16Al (2.4605)

Cr 23.0

Mo 16.0

Ni Bal.

Fe <1.5

Yield strength Tensile

Elongation Impactv alues

0.2% 2 N/mm

(L 0=5d0) %

420

Welding instruction Materials Matching and similar metals

strength2 N/mm

700

40

Welding position

Approvals

Polarity = +


inJ CVN

60

(min. values at RT)

Structure

108

Austenite


pcs./pack kg/pack Packaging, weights Dimensions ( mm) and amperages 2.5 250 x 254 3.6 3.2 300 x 157 4.4 4.0 350 x 105 5.0


Thermanit 17 Basic covered electrode

Classifications

EN1600 E 17 B 2

AWSA5.4 E430-15

MatN. o. 1.4015


Stainless. Corrosion resistant similar to matching 17 % Cr steels/ cast steel grades (seawater, diluted organic and inorganic acids). Resistant to scaling in air and oxidizing combustion gases up to 950 °C (1742 °F) and particularly, in sulphureous combustion gases at elevated temperatures. For joining of matching ferritic and similar quenchable and temperable Cr steels/cast steel grades. Lowest possible heat input is required as ferritic 17 % Cr steels are susceptible to embrittlement due to coarse grain growth. Often used only for cap passes on tougher austenitic fill layers, above all in sulphureous com-bustion gases. For surfacing work on sealing faces of water, steam and gas valves and accessories, made of unalloyed and low alloy steels/cast steel grades designed for service temperatures up to 450 °C (842 °F).

Materials

X20CrNi17-2 (1.4057) GX40CrSi17 (1.4740) X10CrAl18 (1.4742)

GX22CrNi17 (1.4059) X2CrAlTi18-2 (1.4741) AISI 430Ti, 431


C 0.06

Cr 17.0

Si 0.5

Mn 0.5

Welding instruction Materials Joining: matching (ferritic) steels/ cast steel grades

Joining: unalloyed and low alloy steels/ cast steel grades

Only for greater wall thicknesses: 100-250 °C (212-482 °F)

None; if necessary tempe required hardness

Joining: high strength steels/cast steel grades

100-250 °C (212-482 °F)

None; if necessary tempe required hardness

Ni <0.6

116

Polarity = +

In the range of matching heat resistant parent metals

rupture properties Mechanical proper- Heattreatment ties of the weld metal according 760 °C / 2h: to EN 1597-1 AW (min. values at RT) Structure

Postweld heat treatmen Cooling in air. For the red of the stresses induced b and for restoration of grai decomposition resistance at 800 °C (1472 °F), coo

Mostly not necessary if an during service temperatur

Welding position Creep and stress

Preheating According to wall thickness: 150-300 °C (302-572 °F)

Yieldstrength 0.2% N/mm2

340


530


20

Ferrite/martensite


Hardness HB30

150 240


kg/pack 3.7 4.3 4.8 6.1


Thermanit 17/06 Basic covered electrode

Classifications


EN 1600 E Z17 6 B 2 2

MatN. o. 1.4405 

Stainless. Corrosion resistant similar to matching steels/cast steel grades. Higher resistance to corrosion and corrosion fatigue cracking than Thermanit 13/04. Joining and surfacing on matching 13 - 17 % Cr/Ni(Mo) steels/cast steel grades.

Welding instruction Materials Matching/similar steels/cast steel grades

Preheating Up to 10 mm wall thickness: 100-150 °C (212-302 °F). Over 10 mm wall thickness:

Postweld heat tr Tempering or que and tempering ac to parent metal

150-200 °C (302-392 °F)

Materials

(G)X5CrNiMo16-5 (1.4405); X4CrNiMo16-5 (1.4418) matching/similar soft martensitic forging and cast steels


C Si <0.04 0.3

Mechanical proper- Heatties ofaccording the weld metal to EN 1597-1

Mn 0.5

Cr 17.0

Mo 1.0

Ni 5.5

Welding position

Yield strength Tensile

Elongation Impactv alues

treatment

0.2 % 2 N/mm

(L%0=5d0)

620°C / 4 h:

570

strength N/mm2

800

15

Polarity = +

in J CVN

40

(min. values at RT)

Structure

118

Martensite, suitable for quenching and tempering


pcs./pack kg/pack Packaging, weights Dimensions (mm) and amperages 3.2 350 x 160 5.0 4.0 350 x 110 5.0


Thermanit 18/17 EW Rutile covered electrode

Classifications

EN1600 E 18 16 5 N L R 1 2


Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 °C (752 °F). High Mo content provides elevated resistance to Cl-bearing environments and pitting corrosion. Non magnetic. Well suited for joining and surfacing with matching and similar austenitic non stabilized and stabilized stainless and non magnetic CrNiMo(N) steels/cast steel grades.

Materials

AWSA5.4 E317L-17 (mod.)

MatN. o. ≈1.4440

TÜV certified parent metals (G)X3CrNiMoN17-13-5 (1.4439), X2CrNiMo18-16 (1.4438), X2CrNiMoN17-13-3 (1.4429) AISI 316Cb, 316LN, 317LN, 317L, UNS S31726


C Si <0.035 <1.0


Mn 1.2

Cr 18.0

Mo 4.5

Ni 17.5

N 0.15

Yield strength Yield 0.2% 1.0% strength Tensile strength Elongation (L0=5d0) Impact in J CVNvalues N/mm2 N/mm2 N/mm2 %

320

350

570

34

Welding instruction Materials Matching and similar non stabilized and stabilized as well as non-

Preheating None. Interpass/service temperature 150 °C

Postweld heat treatmen Mostly none; if necessary according to parent metal se solution annealing at 1

magnetic steels/cast steel grades

(302 °F)

(1922 °F)

Joining of aforementioned According to ferritic austenitic steels to unalparent metal loyed/low alloy steels/ cast steel grades

According to parent meta Attention must be paid to to intercrystalline corrosio susceptibility to embrittlem

Cladded plates with matching/similar metal

According to parent meta Attention must be paid to to intercrystalline corrosio susceptibility to embrittlem

Welding position

Approvals

According to ferritic parent metal

Polarity = + / ~


50

(min. values at RT)

Structure

120

Austenite


pcs./pack kg/pack Packaging, weights Dimensions (mm) and amperages 2.5 300 x 220 3.9 3.2 350 x 130 4.5 4.0 350 x 90 4.7


Thermanit 19/15 H Basic covered electrode

Classifications

EN1600 E 20 16 3 Mn N L B 2 2


Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 °C (662 °F). Corrosion resistant similar to low carbon CrNiMo(Mn,N) steels/cast steel grades. Seawater resistant, good resistance to nitric acid. Huey test in acc. ASTM A 262-64: 3.3 µ / 48 h max. (0.54 g/m 2h), selective attack 200 µm max. Non magnetic (permeability in field of 8000 A/m 1.01 max.).

Welding instruction Materials Matching/similar steels CrNi(N) steels/cast steel grades and cryogenic CrNi(N) steels/cast steel grades

Particularly suited to corrosion conditions in urea synthesis plants for welding work on steel X 2 CrNiMo 1812 and the overlay side of Thermanit 21/17 E weld claddings. Well suited for joining and surfacing applications with matching austenitic CrNi(N) and CrNiMo(Mn,N) steels/cast steel grades.

Materials

AWSA5.4 E316L-15 (mod.)

MatN. o. 1.4455

TÜV certified parent metals X2CrNiMoN17-13-3 (1.4429), X5CrNiN18-9, X1CrNiMoTi18-13-2 (1.4561), 10CrNiTi18-10 (1.6903), cryogenic 3,5 - 5 % Ni steels


C <0.04


Si <0.50

Mn 6.0

Cr 20.0

Mo 3.0

Ni 16.5

N 0.18


430

450

650

30

Preheating None

Postweld heat treatme None

21-17E claddings/ high temperature steels/ cast steel grades

According to parent metal 150 °C (302 °F) max.

In case of excessive har the parent metal, stress at 510 °C (950 °F) 20 h annealing above 530 °C only prior to welding the

Welding position

Polarity = +

Approvals

TÜV (Certificate No. 1813) Stamicarbon Snamprogetti DB (Reg. form No. 30.132.12)

80

(min. values at RT)

Structure

122

Austenite, part ferrite 0.6 % max.


pcs./pack kg/pack Packaging, weights Dimensions (mm) and amperages 2.5 300 x 260 4.1 3.2 350 x 190 5.5 4.0 350 x 120 5.3


Thermanit 20/16

Thermanit 20/1

Rutile covered electrode

Classifications

Rutile covered

1E6N00 E Z20 16 3 Mn N L R 1 2

MNaot.. 


Stainless; resistant to intercrystalline corrosion up to 300 °C (572 °F). Seawater resistant. Non magnetic (permeability in field of 8000 A/m: 1.01 max.) Resistant to stress corrosion cracking.

Materials

X2CrNiN18-10 (1.4311) X2CrNiMoN17-13-3 (1.4429)


C <0.05

Si 0.8


Mn 5.0

X2CrNiMoN17-12-2 (1.4406) X2CrNiMnMoNNb21-16-53 (1.3964)

Cr 21.0

Mo 3.0

Ni 17.0

N 0.2


430

450

640

30

70

(min. values at RT)

Structure Welding instruction Materials Matching/similar non magnetic steels/ cast steel grades Welding position

Classifications

1E6N00 E Z22 17 4 Mn N L R 1 2


Non-magentic; permeability in field of 8000 A/m: 1.01 m stainless; resistant to intercrystalline corrosion – wet up to 350 °C (662 °F). Seawater resistant. High toughn subzero temperatures. Specially for joining and surfacin with matching/similar non magnetic CrNiMo(Mn,N steel grades.

Materials

X4CrNiMnMoN19-13-8 (1.3948) X2CrNiMo X2CrNiMnMoNNb21-16-5-3 (1.3964) X2CrNiMo X2CrNiMoN17-13-5 (1.4439) X8Ni9 (1.


C <0.04

1.3954

Si 1.0


Mn 7.0

Cr 22.0

Mo 3.6

N 1

Yield strength Yield strength Tensile Elong 0.2% 1.0% strength (L0=5d N/mm2 N/mm2 N/mm2 %

430

450

640

30

(min. values at RT)

Structure

Austenite

Preheating None

Postweld heat treatment None

Austenite

Welding instruction Materials Matching/similar non magnetic steels/

Preheating None

cast steel grades Welding position

Postweld heat treat None

Polarity = + / ~

Polarity + – / ~ Approvals

pcs./pack kg/pack Amperage A Packaging, weights Dimensions (mm) and amperages 3.2 350 x 145 4.8 65-105 4.0 350 x 95 4.8 110-140 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005 128

WIWEB


Thermanit 21/33 So Basic covered electrode

Classifications


EN 1600 E Z21 33 Mn Nb B 2 2

MatN. o. 1.4850 

Heat resistant up to 1050 °C (1922 °F). Good resistance to carburizing atmospheres. For joining and surfacing applications with matching/similar heat resistant steels/cast steel grades.

Welding instruction Materials Matching/similar steels/ cast steel grades

max. application temperature in °C (°F)

Preheating None; welding with stringer beads or limited weaving motion advisable. Interpass temperature:

Postweld h treatment None

3

Atmosphere Air and oxidizing combustion gases Reducing combustion gases

Materials

sulphu r-free 1000 max. (1832) 2 g S/Nm 1050 (1922) 1000 (1832) 950 (1742)

GX10NiCrNb32-20 (1.4859) X10NiCrAlTi32-20H

150 °C (302 °F) max.

X10NiCrAlTi32-20 (1.4876) Alloy 800(H)

Welding position Typical analysis in %

C 0.12

Si 0.5

Mn 4.5

Cr 21.0

Ni 32.0

Polarity = +

Nb 1.2

Creep and stress According to matching heat resistant parent metals rupture properties Approvals Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1


Controlas (062


350

400

600

25

45

(min. values at RT)

Structure

132

Austenite


pcs./pack Packaging, weights Dimensions (mm) and amperages 2.5 300 x 249 3.2 350 x 141

kg/pack 4.4 4.9


Thermanit 25/22 H

Thermanit 25


Classifications


Basic covered

EN 1600 E Z25 22 2 L B 2 2

MatN. o. 1.4465

Stainless; resistant to intercrystalline corrosion – wet corrosion up to 350 °C (662 °F). Good resistance to Cl-bearing environments, pitting corrosion and nitric acid. Huey test to ASTM A262-64: 1.5 µ/48 h max., (0.25 g/m 2h), selective attack 100 µ max. Particularly suited to corrosion conditions in urea synthesis plants. For joining and surfacing applications with matching/similar steels. For weld cladding on high temperature steels and for fabricating joints on claddings.

Materials

TÜV certified parent metals X2CrNiMoN25-25 (1.4465) X2CrNiMo18-14-3 (1.4435)

X2CrNiMoN25-22-2 (1.4466)


C Si <0.035 <0.4

Mo 2.2


Mn 5.0

Cr 24.5

Ni 22.0

430

600

30

Welding position

Approvals


Resistant to scaling up to 1050 °C (1922 °F). For surfacing and joining work on matching/sim resistant cast steel grades.

Materials

TÜV certified parent metal GX40NiCrNb35-25 (1.4852)

Typical analysis

C

Si

Mn

Cr

Ni

Nb

in %

0.40

1.0

1.8

25.0

35.0

1.3


Austenite, max. ferrite content 0.5 %

Preheating None

Yields trength 0.2% N/mm2

Yields trength 1.0% N/mm2

400

450

Tensile streng N/mm

600

(min. values at RT)

Structure

Welding instruction Materials Matching/similar steels

1.48

80

(min. values at RT)

Structure

EN 1600 Z25 E 35 Nb 22B

Creep and stress In the range of matching cast steel grades rupture properties

N 0.15


400

Classifications



Postweld heat treatment Mostly unnecessary

Polarity = +


pcs./pack kg/pack Amperage A Packaging, weights Dimensions (mm) and amperages 2.5 300 x 220 3.9 55-80 3.2 350 x 140 4.6 80-105 4.0 350 x 100 4.8 90-135 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005 142

Austenite

Welding instruction Materials Matching/similar cast steel grades Welding position

Approvals

Preheating None


Polarity = +

TÜV(temp.reg.)

Controlas


Thermanit 35/45 Nb

Therman


Basic covered

Classifications

EN ISO 14172 E Ni Z 6152 (NiCr35Fe20Nb)


Resistant to scaling up to 1180 °C (2156 °F). For surfacing and joining work on matching/similar heat resistant cast steel grades.

Materials

GX45NiCrNbSiTi45-35

Typical in % analysis

C 0.45

Si 1.4

Mn 1.0

Cr 35.0

Ni 45.5

Nb 0.8


245

ENISO14172 AWSA5.11 E Ni 6617 (NiCr22Co12Mo) ENiCrCoMo-1 (


Resistant to scaling up to 1100 °C (2012 °F), resistant up to 1000 °C (1832 °F). High resistance to ho in oxidizing resp. carburizing atmospheres. Suited for joining and surfacing applications with match similar heat resistant steels and alloys.

Materials

TÜV certified parent metals X8NiCrAlTi32-21 (1.4959) NiCr23Co12Mo (2.4663)


Creep and stress In the range of matching cast steel grades rupture properties Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1

Classifications



450

6

Austenite

Welding instruction

Welding position


Polarity = +

pcs./pack kg/pack Packaging, weights Dimensions ( mm) and amperages 2.5 300 x 197 4.2 146


Cr 21.0

Mo 9.0

Ni Bal.

C 12

400

700

30

Austenite

Preheating None

Postweld heat treatment Mostly none. If necessary

annealing at 1150 °C (210

Welding position

Approvals

Amperage A 55- 80

Yield strength Tensile Elon 0.2% strength( L0=5d N/mm2 N/mm2 %

(min. values at RT)

Welding instruction Materials Matching/similar metals

Preheating None

Mn <0.5

Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1 Structure

Materials Matching/similar cast steel grades

Si 0.7

Creep and stress According to matching high temperature steels/alloys rupture properties

(min. values at RT)

Structure

C <0.08

NiCr23Fe (2.4 Alloy 617

Polarity = +


pcs./pack Packaging, weights Dimensions ( mm) and amperages 2.5 250 x 240 3.2 300 x 142 4.0 350 x 87

kg/pack 3.6 4.0 4.4


Thermanit 625 Basic covered electrode

Classifications

ENISO14172 E Ni 6625 (NiCr22Mo9Nb)


Stainless; high resistance to corrosive environments. Resistant to stress corrosion cracking. Resistant to scaling up to 1100 °C (2012 °F). Temperature limit: 500 °C (932 °F) max. in sulphureous atmospheres. High temperature resistant up to 1000 °C (1832 °F). Cold toughness at subzero temperatures as low as –196 °C (–321 °F). For joining and surfacing work with matching/similar corrosion resistant materials as well as on matching and similar heat resistant, high temperature steels and alloys. For joining and surfacing work with cryogenic austenitic CrNi(N) steels/cast steel grades and on cryogenic Ni steels suitable for quenching and tempering.

Materials

AWSA5.11 ENiCrMo-3

Mat.No. 2.4621

TÜV certified parent metals X10NiCrAlTi32-20 H, X10NiCrAlTi32-20 (1.4876), NiCr22Mo9Nb (2.4856), X2NiCrMoCu25-20-5 (1.4539), X2CrNiMoCuN20-18-6, VdTÜV-WBL. 473; Alloy 600, Alloy 625, Alloy 800, 9% Ni steels


C <0.04

Si <0.7

Mn <1

Cr 21.5

Mo 9.5

Ni Bal.

Nb 3.3

148

Postweld heat treatm None; if necessary, sol annealing at 1150 °C (

Cryogenic CrNi(N) steels/cast steel grades

None

None

Cryogenic Ni steels/cast steel grades suitable for quenching and tempering

According to parent metal

None

Welding position

Polarity = +

Approvals

TÜV (Certificate No. 3463) DNV (W 10651)

Controlas (09


420

450

760

30

(min. values at RT)

Structure

Preheating None

Fe <2.0

Creep and stress As per matching high temperature materials rupture properties Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1

Welding instruction Materials Matching/similar metals

Austenite


75(+20°C) 60 (–196 °C)


kg/pack 3.5 4.5 5.0 5.5


GTAW rods and wires – Gas welding rods (low and medium alloyed) Summary fortheweldingofunalloyedsteels for the welding of creep resistant steels

15

for the welding of cryogenic steels and finegrainedstructuralsteels for oxyacethylene welding of structural steels

150



Union I 1,2 Ni

Union I 2

GTAW rod / wire

Classifications

EN1668 W 42 6 W3Ni1


Ni alloyed welding rod / wire for welding of low temperature fine grained structural steels, boiler and pipeline steels. In out of position welding good flow characteristics. Very good impact toughness of weld metal at low temperatures. Tested according to KTA 1408.

Marks

AWSA5.28 ER80S-G

W VII

EN1668 W 46 6 W2Ni2


Wire and rod for welding of low temperature fine graine structural steels, medium alloyed cryogenic steels for tank and boiler constructions. Very good ductility at low temperatures. High quality joi tank- and plant constructions.

Marks

(Rods only)

AWSA5.28 ER80S-Ni2

W VI

(Rods only)

Materials

Materials

P235GH; P265GH; low temperature fine grained structural steels up to P-,S460NL; nuclear reactor construction steel 15 MnNi 63

Typical analysis of C rod and wire in % 0.10

Si 0.70

Mn 1.40

Ni 1.30

Shielding Yield s trength Mechanical proper- Heattreatment gas 0.2% ties of the weld N/mm2 metal according AW I1 500 to EN 1597-1

Tensile Elongation Impact v alues strength (L0=5d0) in J CVN N/mm2 % –60 °C

600

25

(min. values at RT)

Welding position

Approvals


Si 0.60


Shiel- Yieldst rength Tensile Elongation ding 0.2% strength (L0=5d0) gas N/mm2 N/mm2 %

Welding position

TÜV (Certificate No. 0513/3711) DNV

Packaging and weights

150 55

12 Ni 14, X 12 Ni 5 P-,S275NL2 - P-,S500QL1, 13 MnNi 6-3; ASTM A633 Gr. E; A572 Gr. 65; A203 Gr. D; A333 and A334 Gr. 3; A350 Gr. LF3

I1 I1

Mn 1.00

510 440

Ni 2.35

620 540

24 26

Polarity = – Shielding gas(EN 439) I

158

Classifications

RodDiam.xLength(mm) 1000 2.0 x 1000 2.5 x 1000 3.0 x

Approvals

Polarity – (EN 439) I Shielding= gas

TÜV (Certificate No. 7500) Controlas

kg/pack 25 25 25



RodDiam.xLength(mm) 1000 2.5 x 1000 3.0 x

kg/pa 25 25


Union I 52

Union I C

GTAW rod / wire

Classifications

EN1668 W 42 5 W3Si1


GTAW solid rod and wire for the welding with argon. Typical fields of use: boiler, tank and pipeline constructions and apparatus engineering.

Marks

AWSA5.18 ER70S-6

Classifications

EN12070 WCrMo1Si

AWSA5.28 ER80S-G


Welding rod/wire for the welding with argon. Suitable for manufacturing creep resistant steels pipeline and nuclear reactor construction.

W II

(Rods only)

Materials

Unalloyed structural steels acc. to EN 10025: S185, S235JR, S235JRG1, S235JRG2, S275JR, S235J0, S275J0, S355J0. Boiler steels P235GH, P265GH, P295GH, P355GH. Fine grained structural steels up to S420N. ASTM A27 and A36 Gr. all; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907 Gr. 30, 33, 36, 40, A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50; API 5 L Gr. B, X42-X56.


Si 0.85

Mn 1.50


Tensile Elongation Impact v alues strength (L0=5d0) in J CVN N/mm2 % -50 °C

560

25

W CrMo1Si / W IV

(Rods only)

Materials

13CrMo4-5, ASTM A193 Gr. B7; A217 Gr. WC6; A335 Gr. P11 and P12


130 50

160

Cr 1.10

Mo 0.50 Tensile Elon strength (L0=5d N/mm2 %

560

22


Polarity = – Shielding gas(EN 439) I TÜV (Certificate No. 0906) DB (Reg. form No. 42.132.19) Controlas FT

TÜV (Certificate No. 1656) DB (Reg. form No. 42.132.11) Controlas DNV


Mn 1.00

(min. values at RT)

Approvals Approvals

Si 0.60

Shielding Yield s trength Mechanical proper- Heattreatment gas 0.2% ties of the weld N/mm2 metal according SR I1 450 to EN 1597-1

Welding position

(min. values at RT)

Welding position

Marks

RodDiam.xLength(mm) 1000 1.6 x 1000 2.0 x 1000 2.4 x 1000 3.0 x

kg/pack 25 25 25 25



WireDiam.(mm) 0.8 1000 2.0 x 1000 2.5 x 1000 3.0 x

Spools D100

kg/ 10 10 10


Union I CrMo 910

Union

GTAW rod / wire

Classifications

EN12070 WCrMo2Si

AWSA5.28 ER90S-G

Mat.No. 1.7384


Medium alloyed welding rod/wire for the welding with argon. Suitable for manufacturing creep resistant steels in boiler, tank, pipeline and nuclear reactor construction.

Classifications

EN 1668/12070 W2Mo/WMoSi


Medium alloyed welding rod/wire for the welding with ar Suited for low alloy and creep resistant steels in pipe a construction.

Marks Marks

AWS A 5.28 ER80S-G

W MoSi / W III

(Rods only)

W CrMo2 Si / W V

(Rods only)

Materials Materials

P235GH, P265GH, P295GH, 16 Mo 3, 17 MnMoV 64,

15 NiCuMoNb 5, 20 MnMo 45, 20 MnMoNi 55, Fine grained structural steels up to S460N, Pipe steels acc. to EN 10216 T2: P235GH, P265GH ASTM A335 Gr. P1; A161-94 Gr. T1 A, A182M Gr. F1 A204M Gr. A, B, C; A250M Gr. T1; A217 Gr. WC1

10 CrMo 910, ASTM A355 Gr- P22; A217 Gr. WC9


Si 0.60

Mn 1.0

Cr 2.55

Shielding Yield s trength Mechanical proper- Heattreatment gas 0.2% ties of the weld N/mm2 metal according SR I1 470 to EN 1597-1

Mo 1.0


Tensile Elongation Impact v alues strength (L0=5d0) in J CVN N/mm2 %

590

20

(min. values at RT)

80

Si 0.60

Mn 1.15

Mo 0.50


Tensile Elon strength (L0=5d N/mm2 %

570

23

(min. values at RT)

Welding position

Approvals

Welding position

Approvals

TÜV (Certificate No. 0908) DB (Reg. form No. 42.132.06) Controlas FT


162


RodDiam.xLength (mm) 1000 2.0 x 1000 2.5 x 1000 3.0 x

kg/pack 10 10 10



TÜV (Certificate No. 1250) DB (Reg. form No. 42.132.14) Controlas FT


RodDiam.xLength(mm) 1000 1.6 x 1000 2.0 x 1000 2.4 x 1000 3.0 x

kg/pac 25 25 25 25


Union I P23

Union

GTAW rod / wire

Classifications

EN12070 WZCr2WV


Medium alloyed welding rod / wire for the welding with Argon. Suitable for creep resistant tubes and pipes in power stations.

Marks

AWSA5.28 ER90S-G

W Cr2WV / P23

EN12070 WZ CrMo2VTi/Nb


Medium alloyed welding rod / wire for the welding with Suitable for creep resistant tubes and pipes in power st especially 7CrMoVTi B10-10 (T/P24)

Marks

(Rods only)

AWSA5.28 ER90S-G

WZ CrMo2VTi/Nb / P24

(Rods only)

Materials

HCM 2S; ASTM grade P23 / T23


Si 0.3

Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1 760°C 2h/ 500 (min. values at RT)

Welding position

Approvals

Mn 0.5

Cr 2.2

W 1.7

Materials V 0.22

Nb 0.05



Impact values inJCVN

600

700

15

47

600

17

100


WireDiam.(mm) 1.0 1.2 1000 1.6 x 1000 2.0 x 1000 2.5 x 1000 3.2 x

7 CrMoVTiB 10-10 (1.7378); ASTM grade P24 / T24



Approvals

Spools B300 B300

kg/pack 15 15 10 10 10 10


Si 0.3

Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1 760°C 2h/ 500 (min. values at RT)

Welding position



164

Classifications

Mn 0.5

Cr 2.2

Mo 1.0

V 0.22



Elonga (L0=5d %

600

700

15

600

17




WireDiam.(mm) 1.0 1.2 1000 1.6 x 1000 2.0 x 1000 2.4 x 1000 3.2 x

Spools B300 B300

kg/ 18 18 10 10 10 10


Union 37 Gas welding rod

Classifications I


EN12536 O

AWSA5.2

Classifications

R45


Weld pool fluidity: fluid Spatter: high Tendency to porosity: yes

Marks Marks

Approvals

Mn 0.45

Typical analysis C of welding rod in % 0.12

DB (Reg. form No. 70.132.01)


166

Unalloyed structural steels according to EN 10025: S18 S235JR, S235JRG1, S235JRG2, S275JR, S235J0, S355J0. Pipe steels acc. to EN 10216 T2: P195GH, P235GH, P Pipe steels acc. to EN 10217 T2: P235, P265. Steel pipes for pressure stress acc. to EN 10028.T2: 16 ASTM A335 Gr. P1, A36 Gr. all; A283 Gr. B, C, D; A28 A414 Gr. C; A442 Gr. 60; A515 Gr. 60; A516 Gr. 55, 60 A570 Gr. 33, 36, 40.

Unalloyed structural steels according to EN 10025: S185. Pipe steels according to EN 10217 T2: P195.


Weld pool fluidity: viscous Spatter: none Tendency to porosity: none

IV

Materials Materials

AWSA5.2 R60-G

(Rods only)

I

(Rods only)

EN12536 IV O

Diam.xLength(mm) 1000 1.5 x 1000 2.0 x 1000 2.5 x 1000 3.0 x 1000 4.0 x 1000 5.0 x 1000 6.0 x 1000 8.0 x

kg/pack 25 25 25 25 25 25 25 25


Approvals

Si 0.10

Mn 1.00

Mo 0.50

TÜV (Certificate No. 2188) DB (Reg. form No. 70.132.06)


Diam.xLength(mm) 1000 2.0 x 1000 2.5 x 1000 3.0 x

kg/pack 25 25 25


Union Rot N

Union Sch

Gas welding rod

Classifications

EN12536 IIIO


Marks (Rods only)

AWSA5.2 R60

Classifications

Weld pool fluidity: viscous Spatter: none Tendency to porosity: low


AWSA5.2 R60

Weld pool fluidity: less fluid Spatter: low Tendency to porosity: yes

III

Marks (Rods only) Materials

Unalloyed structural steels according to EN 10025: S185, S235JR, S235JRG1, S235JRG2, S275JR, S235J0, S275J0, S355J0. Pipe steels according to EN 10216 T2: P235GH, P265GH, EN 10217 T2: P235, P265. ASTM A 36 Gr. all; A283 Gr. B, C, D; A285 Gr. B; A414 Gr. C; A442 Gr. 60; A515 Gr. 60; A516 Gr. 55, 60; A570 Gr. 33, 36, 40.


Approvals

Si 0.10

Mn 1.10


Ni 0.50

II

Materials

Unalloyed structural steels according to EN 10025: S18 S235JR, S235JRG1, S235JRG2, S275JR. Pipe steels according to EN 10216 T2; P235GH, P265G EN 10217 T2: P235, P265.



Diam.xLength(mm) 1000 2.0 x 1000 2.5 x 1000 3.0 x 1000 4.0 x 1000 5.0 x

Si 0.20

Mn 0.80

DB (Reg. form No. 70.132.05)

Approvals

168

EN12536 II O

DB (Reg. form No. 70.132.04)

kg/pack 25 25 25 25 25



Diam.xLength(mm) 1000 2.0 x 1000 3.0 x

kg/pack 25 25


GTAW welding rods (high alloyed) Summary for the welding of stainless steels

178, 184-20

fortheweldingofduplexstainlesssteels for the welding of heat resistant steels

179-183, 1

for the welding of high temperature resistant steels

154-15

for the welding of cryogenic steels

186-189, 2

for the welding of austenite ferrite joints

188-189, 1

fortheweldingofnonmagneticsteels for the welding of nickel and nickel base alloys

170


188-1


Thermanit C Si GTAW welding rod Classifications

EN12072

AWSA5.9

W2520Mn


Mat.No.

ER310(mod.)

1.4842

Resistant to scaling up to 1050 °C (1922 °F). For tough joints with heat resistant Cr and CrNi steels/cast steel grades. For surfacing and joining on matching/similar heat resistant steels/cast steel grades. For tough fill layers beneath final weld passes made with Thermanit L and Thermanit 30 when welding thicker cross-sections of Cr steels/cast steel grades to permit

Welding instruction Materials

Heat resistant Cr steels/ cast steel grades Heat resistant matching/ similar steels/cast steel grades

Preheating

Postweld heat

According to parent metal None

According to par metal None

use of such steels in sulphureous atmospheres. max. application temperature in °C (°F) Atmosphere

sulphur-free

max. 2 g S/Nm

Air and oxidizing combustion gases Reducing combustion gases

1150 (2102) 1080 (1976)

1100 (2012) 1040 (1904)

W 25 20 Mn / 1.4842

Marks

GX40CrNiSi25-12 (1.4837) GX15CrNi25-20 (1.4840) X15CrNiSi25-20 (1.4841) AISI 305, 310, 314 ASTM A297 HF, A297 HJ

Materials


C

Si

Mn

Cr

Ni

0.13

0.9

3.2

25.0

20.5

Creep and stress rupture properties


Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1 (min. values at RT) Structure

180

3


380

410

580

25

Austenite


80

Polarity = – Shielding gas(EN 439) I1


Diam.xLength(mm)

1000 1.6 x 1000 2.0 x 1000 2.4 x 1000 3.2 x 1000 4.0 x

kg/pack

10 10 10 10 10


Thermanit CR

Therma

GTAW welding rod Classifications

EN12072

AWSA5.9

W2520H

Mat.No.

ER310(mod.)

Resistant to scaling up to 1000 °C (1832 °F). For surfacing and joining applications on matching heatresistant cast steel grades.


1.4846

Marks

GX40CrNiSi25-20 (1.4848)

Materials

GX40CrNiSi22-9 (1.4826)

GX40CrNiSi25-12 (1.4837) Typical analysis in %

C

Si

Mn

Cr

Ni

0.45

0.9

1.5

26.0

21.5


In the range of matching cast steel grades

Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1 (min. values at RT)


500

550

700

10

Austenite

Structure


Matching heat resistant cast steel grades

Preheating

Postweld heat treatment

None

None

182

AWSA5.9

ER309(mod.)

Resistant to scaling up to 950 °C (1742 °F). For joining and surfacing applications with matching/similar heat re steels/cast steel grades.


Atmosphere

max. application temperature in °C sulphur-free max. 2 g S/N m


950 (1742) 900 (1652)

930 (1706) 850 (1562)

W 22 12 H

Marks Materials

X15CrNiSi20-12 (1.4828)


C

Si

Mn

Cr

Ni

0.11

1.2

1.2

22.0

11.0




AISI 305; ASTM


420

470

600

30


Structure Welding instruction Materials

Preheating


Heat resistant Cr steels/cast steel grades


Matching austenitic steels/cast steel grades

None

Annealing according to pare is not necessary if service te ture the same or higher None


Diam.xLength(mm)

1000 2.4 x

EN12072

W2212H


Polarity = – Shielding gas(EN 439) I1 Packaging and weights

Classifications

1.4846

kg/pack

10


Diam.xLength(mm)

1000 1.6 x 1000 2.0 x 1000 2.4 x 1000 3.2 x

kg/pack

10 10 10 10


Thermanit JE-308L GTAW welding rod Classifications

EN12072

AWSA5.9

W199L


Mat.No.

ER308L

1.4316

Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 °C (662 °F). Corrosion-resistant similar to matching low-carbon and stabilized austenitic 18/8 CrNi(N) steels/cast steel grades. High toughness at subzero temperatures as low as –196 °C (–321 °F). For joning and surfacing applications with matching and similar – stabilized and non-stabilized – austenitic


Preheating

Postweld heat treatm

Matching and similar nonstabilized and stabilized autstenitic CrNi(N) steels/cast steel grades

None

Mostly none. If neces solution annealing at 1000 °C (1832 °F)

CrNi(N) and CrNiMo(N) steels/cast steel grades. For joining and surfacing work on cryogenic matching/similar austenitic CrNi(N) steels/cast steel grades.

Cryogenic austenitic steels/ cast steel grades

None

None

W 19 9L / ER308L

Marks

Polarity = – Shielding gas (EN 439) I1

TÜV-certified parent metal X5CrNi18-10 (1.4301) X2CrNiN18-10 (1.4311) X6CrNiNb18-10 (1.4550) AISI 304, 304L, 304LN, 302, 321, 347; ASTM A157 Gr. C9, A320 Gr. B8G or D

Materials

TÜV (Certificate No. 9451) CWB(ER308LSi)

Approvals Typical analysis in %

C

Si

Mn

Cr

Ni

0.02

0.5

1.7

20.0

10.0


Structure

186

Yield strength Yield strength Tensile Elongation Impact values 0.2% 1.0% strength (L0=5d0) in J CVN N/mm2 N/mm2 N/mm2 % –196 °C

400

430

570

35



100 35


DB (Certific Controlas (09

Diam.xLength(mm)

1000 1.0 x 1000 1.6 x 1000 2.0 x 1000 2.4 x 1000 3.2 x 1000 4.0 x 1000 5.0 x

kg/pack

10 10 10 10 10 10 10


Thermanit Nicro 82 GTAW welding rod Classifications


ENISO18274

AWSA5.14

S Ni 6082 (NiCr20Mn3Nb)

ERNiCr-3

Mat.No.

2.4806

Stainless; heat resistant; high temperature resistant. Cold toughness at subzero temperatures as low as –269 °C (– 45 2 °F). Good for welding austenitic-ferritic joints. No Cr carbide zone that become brittle in the ferrite weld deposit transition zone, even as a result of heat treatments above 300 °C (572 °F). Good for fabricating tough joints and surfacing with heat resistant Cr and CrNi steels/cast steel grades and Ni-base alloys. Temperature limits: 500 °C (932 °F) in sulphureous atmospheres, 800 °C max. (1472 °F) for fully stressed welds. Resistant to scaling up to 1000 °C (1832 °F). 2.4806 / ERNiCr-3

Marks


C

Si

Mn

Cr

Ni

Nb

Fe

0.02

0.1

3.0

20.0

>67.0

2.5

<2

Creep and stress

According to matching/similar high temperature resistant metals

rupture properties

up to 800 °C (1472 °F).


188

Preheating


Unalloyed/low-alloy steels to austenitic CrNi(Mo,N) steels/ cast steel grades

Ferritic side: according to parent metal

According to parent metal. Attenti be paid to intercrystalline corrosio stance and embrittlement in the c stainless austenitic steels/cast ste

Heat resistant Cr steels Heat resistant CrNi steels, Ni-base alloys



Cryogenic Ni steels



TÜV-certified parent metals X10NiCrAlTi32-20 (1.4876), NiCr15Fe (2.4816), X8Ni9 (1.5662), 10CrMo9-10, Combinations of X10CrNiMoNb18-12 (1.4583), X1NiCrMoCu25-20-5 (1.4539) and ferritic boiler steels; Alloy 600, Alloy 600L, Alloy 800(H)

Materials

Structure



400

430

620

35

Austenite, no ferrite


150


TÜV (Certificate No. 1703) DNV (NV5Ni)

Approvals


DB (Certificat

Diam.xLength(mm)

1000 1.6 x 1000 2.0 x 1000 2.4 x 1000 3.2 x

kg/pack

10 10 10 10


Thermanit Nimo C GTAW welding rod Classifications

ENISO18274

AWSA5.14

S Ni 6452 (NiCr20Mo15)


Mat.No.

ERNiCrMo-7 (mod.)

2.4839

Nickel based alloy. High corrosion resistance in reducing and, above all, in oxidizing environments. Thermanit Nimo C has the same corrosion resistance as AWS welding fill metal ERNiCrMo-7. Thermanit Nimo C contains no W, the Cr content is higher and the content of Fe is lower. For joining and surfacing applications with matching and similar alloys and cast alloys (Hastelloy C-type).

Materials

TÜV-certified parent metal NiMo16Cr16Ti (2.4610) NiMo16Cr15W (2.4819) and combinations of these alloys with boiler steels up to S355J X2CrNiMnMoNbN 25-18-5-4 (1.4565)


C

Si

Mn

Cr

Mo

Ni

Fe

V

0.015

0.1

1.0

20.0

15.0

Bal.

<1.0

+


190

Matching/similar metals (with or without W content)

2.4839

Marks

Structure

Welding instruction Materials Preheating


450

480

700

35



Postweld heat tre

None. Cooling in air. For the new precipitationinsensitive parent and welding filler metals (very low C and Si contents) please observe: thin electrode diameter, stringer-type beads, low heat input, additional cooling of the weld region to avoid precipitations that cause embrittlement and reduce corrosion resistance in the temperature range from 600 °C (1112 °F) to 1000 °C (1832 °F)

Heat treatment is m not necessary for m precipitation-insen parent metals if the mendations on we observed. Otherwise solution ling at 1150 °C (2 to 1175 °C (2147 water, to sion resistance


Approvals


120 Packaging and weights

Diam.xLength(mm)

1000 1.6 x 1000 2.0 x 1000 2.4 x 1000 3.2 x

kg/pack

10 10 10 10


Thermanit Nimo C 24 GTAW welding rod Classifications


ENISO18274

AWSA5.14


ERNiCrMo -13

Mat.No.

2.4607

Nickel based alloy. High corrosion resistance in reducing and, above all, in oxidzing environments. For joining and surfacing with matching and similar alloys and cast alloys. For welding the cladded side of plates of matching and similar alloys.


None

None. Otherwise solution a 1120 °C (2048 °F)/water


Materials

NiCr21Mo14W (2.4602) NiMo16Cr15W (2.4819) NiMo16Cr16Ti (2.4610) NiCr23Mo16Al (2.4605) X2CrNiMnMoNbN 25-18-5-4 (1.4565) Alloy 59


C

Si

Mn

Cr

Mo

Ni

Fe

0.01

<0.10

<0.5

23.0

16.0

Bal.

<1.5


192

Preheating

Matching and similar metals

2.4607 / ERNiCrMo-13

Marks

Structure



Approvals

Yield strength Tensile Elongation Impact values 1.0% strength( L0=5d0) in J CVN N/mm2 N/mm2 %

450

700

35

Austenite, ferrite-free



Diam.xLength(mm)

1000 2.0 x 1000 2.4 x 1000 3.2 x 1000 4.0 x

kg/pack

10 10 10 10


Thermanit 13/04 Si GTAW welding rod Classifications

EN12072

AWSA5.9

W134


Mat.No.

ER410NiMo(mod.)

1.4351

Stainless; corrosion-resistant similar to matching 13 % Cr(Ni) steels/cast steel grades. High resistance to corrosion fatigue cracking. For joining and surfacing applications with matching 13 % Cr(Ni) and 13 % Cr steels/cast steel grades.

Materials

(G)X5CrNi13-4 (1.4313) ACI Gr. CA 6 NM


C

Si

Mn

Cr

Mo

Ni

0.02

0.7

0.7

12.3

0.5

4.7


Heat-

Yield str. Tensile

treatment

0.2% N/mm2

Structure

196

Materials

Preheating

Postweld heat trea

Matching steels/ cast steel grades

Up to 10 mm wall thickness: none, over 10 mm wall thickness:

Tempering or quen and tempering, acco to parent metal

13 % Cr steels/ cast steel grades

W 13 4

Marks

Welding instruction

600°C / 8 h 720 (1112°F/8h) AW

100-150 °C (212-302 °F) According to parent metal

Tempering or quen and tempering, acco to parent metal

X6CrAl13 (1.4002)


Elongation Impact

strength (L0=5d0) N/mm2 %

values Hardness inJCVN HB30 HRC

800

50

18



Approvals


250 38


Diam.xLength(mm)

1000 2.4 x

kg/pack

10


Thermanit 14 K GTAW welding rod Classifications

EN12072

AWSA5.9

WZ131


Mat.No.

ER410(mod.)

1.4018

Stainless; corrosion-resistant similar to matching 13 % Cr(Ni) steels/cast steel grades. For joining applications with matching and similar 13 % Cr steels/cast steel grades. For surfacing with sealing faces of water, steam and gas valves and accessories made of unalloyed and low-alloy steels/cast steel grades for service temperatures up to 450 °C (842 °F).

Materials

(X8Cr14 (1.4008)) X6Cr13 (1.4000)


C

Si

Mn

Cr

Ni

0.06

0.3

0.5

12.5

1.3

HeatMechanical proper- treatment ties of the weld metal according 680°C / 8 h to EN 1597-1 (1256°F/8h) (min. values at RT)

198

Acc. to wall thickness: Tempering at 65 200-300 °C (392-572 °F) (1202-1382 °F) Acc. to wall thickness: Cooling to approx

Postweld heat tr

cast steel grades

200-400 °C (392-752°F)

(248 °F), then tem quench and temp Larger wall thickness: None; if necessa 100-200 °C (212-392°F) to required hardn 100-200 °C (212-392 °F) None; if necessa to required hardn


650

15

50

AW

Structure

Preheating

Joining: Ferritic Cr steels/ cast steel grades Joining martensitic Cr steels/

X10Cr13 (1.4006)

Yield s trength Tensile Elongation Impact 0.2% strength (L0=5d0) values Hardness N/mm2 N/mm2 % inJCVN HB30 HRC

500

Materials

Surfacing: unalloyed/low-alloy steels/cast steel grades Surfacing: higher-strength steels/cast steel grades

W 1.4018

Marks

Welding instruction

35

Martensite with part ferrite, suitable for quenching and tempering



Approvals

180


Diam.xLength(mm)

1000 2.4 x

kg/pack

10


Thermanit 18/17 E GTAW welding rod Classifications

EN12072

AWSA5.9

W18165 N L


Mat.No.

ER317L(mod.)

≈

1.4440

Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 °C (752 °F). High Mo content provides high resistance to Cl-bearing environment and pitting corrosion. Non magnetic. Well suited for joining and surfacing to matching and similar austenitic non-stabilized and stabilized stainless and non magnetic CrNiMo(N) steels/cast steel grades. Recommended for joining matching/similar austenitic and ferritic steels/cast steel grades with a maximum application temperature of 300 °C (572 °F). Well suited for depositing intermediate layers when welding products clad with an matching or similar overlay.


If necessary, solution annealin at 1050 °C (1922 °F)

Non magnetic CrNiMo(N) None; keep inter- If necessary, stress relieving steels/cast steel grades pass welding to parent metal, otherwise solu temperature low annealing at 1050 °C (1922 °F

TÜV-certified parent metal X2CrNiMoN17-13-5 (1.4439), X2CrNiMo18-16-4 (1.4438), X3CrNiMo17-13-3 (1.4436), X2CrNiMoN17-13-5 (1.4439), X2CrNiMo17-13-3 (1.4429), X2CrNiMo18-15-4 (1.4438), X10CrNiMoNb18-12 (1.4583). AISI 316Cb, 316LN, 317LN, 317L; UNS S31726

Materials


C

Si

Mn

Cr

Mo

Ni

N

0.02

0.3

3.5

18.5

4.2

17.5

0.1


200

Preheating

Matching and similar aus- None tenitic non-stabilized and stabilized CrNiMo(N) steels/cast steel grades

W 1.4440

Marks

Structure




Approvals

Controlas (0


380

410

570

35



100


Diam.xLength(mm)

1000 1.6 x 1000 2.0 x 1000 2.4 x 1000 3.2 x

kg/pack

10 10 10 10


Thermanit 19/15* GTAW welding rod Classifications

EN12072

AWSA5.9

W20 16 3 Mn NL


Mat.No.

ER316L(mod.)

1.4455

Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 °C (662 °F). Corrosion-resistant similar to low-carbon CrNiMo(Mn,N) steels/cast steel grades. Seawater resistant, good resistance to nitric acid, selective attack max. 200 µm. Non magnetic (permeability in field of 8000 A/m 1.01 max.). Particularly suited for corrosion conditions in urea synthesis


Preheating


Matching/similar materials

None

Mostly not necessary

Type 1.4455 claddings

According to parent metal mostly 150 °C (302 °F)

In case of excessive hardenin parent metal, stress relieving (950 °F) 20 h max., annealing 530 °C (986 °F) only the last pass

plants for welding work on steel X 2 CrNiMo 18 12 and the overlay side of Type 1.4455 weld claddings. Well suited for joining and surfacing applications with matching and similar austenitic CrNi(N) and CrNiMo(Mn,N) steels/cast steel grades.

1.4455 / 19/15 bzw.

Marks


C

Si

Mn

Cr

Mo

Ni

N

0.03

0.5

7.5

20.5

2.8

15.5

0.18

Yield strength Mechanical proper- Heattreatment 0.2% ties of the weld N/mm2 metal according AW 430 to EN 1597-1 (min. values at RT)

202


TÜV-certified parent metal X2CrNiMoN17-13-3 (1.4429), X5CrNiN19-9 (1.4315), X1CrNiMoTi18-13-2 (1.4561) and 10CrNiTi18-10 (1.6903) and cryogenic 3.5 - 5 % Ni-steels, X8Ni9 (1.5662)

Materials

Structure

1.4455 (19/15 H)

Yield strength Tensile Elongation Impact values 1.0% strength (L0=5d0) in J CVN N/mm2 N/mm2 %

450

650

30

Austenite with part ferrite, 0.6 % max.



Approvals


(Stamicarbon)

Diam.xLength(mm)

1000 1.6 x 1000 2.4 x 1000 3.2 x

kg/pack

10 10 10

80

*also available as Thermanit 19/15 H ((Huey test in acc. ASTM A 262: max. 3.3 µm/48 h (0.54 g/m2h)


Thermanit 21/33

Thermanit 21/3


EN12072

MatN . o.

W Z21 33 Nb

≈

Resistant to scaling up to 1050 °C (1922 °F). Good resistance to carburizing atmospheres. For joining and surfacing applications with matching/similar heat resistant steels/ cast steel grades. max. application temperature in °C (°F)


Classifications

EN12072

1.4850

Atmosphere

sulphur-free

max. 2 g S/Nm


1050 (1922) 1000 (1832)

1000 (1832) 950 (1746)

3

W Z21 33 Mn Nb

Resistant to scaling up to 1050 °C (1922 °F). Good to carburizing atmospheres. For joining and surfacing a tions with matching/similar heat resistant steels/ cast steel grades.


Atmosphere

max. application temperature sulphur-free m


1050 (1922) 1000 (1832)

1.4850 (mod.) / W Z21 33 Mn Nb

Marks Marks

1.4850 / 21/33 X10NiCrAlTi32-20 (1.4876) GX10NiCrNb32-20 (1.4859)

Materials


Si

Mn

Cr

Ni

Nb

0.20

0.20

2.3

22.0

33.0

1.7



450

480

620

17

50

Austenite


Matching/similar steels/cast steel grades

Materials

X10NiCrAlTi32-20 (1.4876) GX10NiCrNb32-20 (1.4859)


C

Si

Mn

Cr

Ni

0.12

0.20

4.8

22.0

33.0


According to matching/similar heat resistant parent me

Alloy 800 H

C



None

None



206


400

430

600

17

Preheating

Postweld heat trea

None

None


Approvals Diam.xLength(mm)

1000 2.0 x 1000 2.4 x 1000 3.2 x

1



Alloy 800

Austenite

Structure

Preheating

1 9

Controlas (0

kg/pack

10 10 10



Diam.xLength(mm)

1000 2.4 x 1000 3.2 x

kg/pack

10 10


Thermanit 22/09 GTAW welding rod Classifications

EN12072

AWSA5.9

W2293NL


MatN . o.

ER2209

1.4462

≈

Duplex stainless steel; resistant to intercrystalline corrosion and wet corrosion up to 250 °C (482 °F). Good resistance to stress corrosion cracking in chlorine- and hydrogen sulphide-bearing environment. High Cr and Mo contents provide resistance to pitting corrosion. For joining and surfacing work with matching and similar austenitc steels/cast steel grades. Attention must be paid



Preheating


None

Mostly none; if necessary solu annealing at 1050 °C (1922 °F

to embrittlement susceptibility of the parent metal.

W 22 9 3 NL / ER2209

Marks

Polarity = – Shielding gas(EN 439) I1 Materials

TÜV-certified duplex stainless steels X2CrNiMoN22-5-3 (1.4462) and others, combinations of mentioned steels and ferritic steels up to S355J, 16Mo3 and X10CrNiMoNb18-12 (1.4583)


C

Si

Mn

Cr

Mo

Ni

N

0.02

0.4

1.7

22.5

3.2

8.8

0.15

TÜV (Certificate No. 3343) Controlas(0416) DNV

Approvals


Structure

208

GL (4462) ABS


600

650

720

25

Austenite/ferrite



Diam.xLength(mm)

1000 1.6 x 1000 2.0 x 1000 2.4 x 1000 3.2 x

kg/pack

10 10 10 10


Thermanit 25/09 CuT GTAW welding rod / solid wire Classifications

EN12072

AWSA5.9

W2594NL


MatN . o.

ER2553(mod.)

1.4501

≈

Super duplex stainless steel; resistant to intercrystalline corrosion (Service temperature: –50 °C up to +220 °C). Very good resistance to pitting corrosion and stress corrosion cracking due to the high CrMo(N) content (pitting index ≥40). Well suited for conditions in offshore application, particularly for welding of supermartensitic stainless steels (13 % Cr); extra low hydrogen in the filler material available on request.



Mostly none; if necessary, solution at 1120 °C (2048 °F)/ water.

Welding of root pass with “thick laye Next two passes with thin layers an heat input to avoid precipitation and high ferrite content

GX3CrNiMoCuN26-6-3 (1.4515) GX3CrNiMoCuN25-6-3-3 (1.4517) 25 %ige Cr-superduplex steels such as Zeron 100, SAF 25/07, FALC 100

Materials


C

Si

Mn

Cr

Mo

Ni

N

Cu

W

0.02

0.3

0.8

25.3

3.7

9.5

0.22

0.6

0.6


Controlas (0923)

Approvals Mechanical proper- Heattreatment ties of the weld metal according AW to EN 1597-1 (min. values at RT)

Yield strength Yield strength Tensile Elongation Impact values 0.2% 1.0% strength (L0=5d0) in J CVN N/mm2 N/mm2 N/mm2 % – 40 °C

700

750

850

25

120 100 Packaging and weights

210


Mostly none

W 25 9 4 NL

Marks

Structure

Preheating

Austenite/ferrite


Diam.xLength(mm)

1000 2.0 x 1000 2.4 x Spools on request

kg/pack

10 10


Thermanit 35/45 Nb

Therman


EN 12072

Classifications

ENISO18274

W Z35 45 Nb H Resistant to scaling up to 1180 °C (2156 °F). For joining and surfacing work on matching/similar heat resistant cast steel grades


35/45 Nb

Marks Materials

GX45NiCrNbSiTi45-35


C

Si

Mn

Cr

Ni

Nb

0.42

1.5

1.0

35.0

45.5

0.8



TÜV-certified parent metal X10NiCrAlTi32-20 NiCr23Fe (2.4851) (1.4876) Alloy 617

Yieldstrength Tensile Elongation 0.2% strength (L0=5d0) N/mm2 N/mm2 %

450

6

Austenite

Structure

2.4627 / ERNiCrCoMo-1

Materials

450

Matching/similar cast steel grades

C

Si

Mn

Cr

0.05

0.1

0.1

21.5 9.0


According to matching high temperature steels/alloys


218

Ni

Co

Bal.

11.0

Yield strength Tensile Elon 1.0% strength( L0=5d N/mm2 N/mm2 %

450

700

30

Preheating


Welding instruction

None

None

Materials

Preheating

Postweld heat treatmen

Matching/similar metals

None

Mostly none. If necessar annealing at 1150 °C (21


Diam.xLength(mm)

1000 1.6 x 1000 2.0 x 1000 2.4 x 1000 3.2 x

Mo

Austenite


GX10NiC NiCr23Co



ERNiCrCoM

Resistant to scaling up to 1100 °C (2012 °F), resistant up to 1000 °C (1832 °F). High resistance to ho in oxidizing resp. carburizing atmospheres. For joining and surfacing applications with matching an heat resistant steels and alloys.


Marks


AWSA5.14

SNi 6 617 ( NiCr22Co12Mo9)

kg/pack

10 10 10 10



Approvals Packaging and weights

Diam.xLength(mm)

1000 2.0 x 1000 2.4 x

kg/pack

10 10


Thermanit 625 GTAW welding rod Classifications

ENISO18274

AWSA5.14

SNi 6625 (NiCr22Mo9Nb)


Mat.No.

ERNiCrMo-3

2.4831

Nickel based alloy; high resistance to corrosive environment. Resistant to stress corrosion cracking. Resistant to scaling up to 1100 °C (2012 °F). Temperature limit: 500°C (932°F) max. in sulphureous atmospheres. High temperature resistant up to 1000 °C (1832 °F). Cold toughness at subzero temperatures as low as –196 °C (–321 °F). For joining and surfacing work with matching/similar corrosion-resistant materials as well as on matching and similar heat resistant, high temperature resistant steels and alloys. For joining and surfacing work on cryogenic austenitic CrNi(N) steels/cast steel grades and on cryogenic Ni steels suitable for quenching and tempering.

Materials

TÜV-certified parent metal Alloy 800 H, NiCr22Mo9Nb (2.4856), X1CrNiMoCuN20-18-7 (1.4547) and combinations of aforementioned materials with ferritic steels up to S355J, 10CrMo9-10; ASTM A533 Gr. 1; Alloy 600, Alloy 625, Alloy 800 (H), 9% Ni steels.


C

Si

Mn

Cr

0.03

0.1

0.1

22.0 9.0


According to matching/similar creep resistantmaterials.

Mechanical proper- Heattreatment ties of the weld metal according to EN 1597-1 AW (min. values at RT)

220

Preheating

Postweld heat treatm


None

Cryogenic CrNi(N) steels/ cast steel grades Cryogenic Ni steels (X8Ni9) suitable for quenching and tempering

None

None; if necessary, so annealing at 1150 °C None


None

2.4831 / ERNiCrMo-3

Marks

Structure


Mo

Ni

Nb

Fe

Bal.

3.6

<1.0

500

740

35

Austenite


TÜV (Certificate No. 3464) DNV (W 10652)

Approvals

Yield strength Yield strength Tensile Elongation Impact values 0.2% 1.0% strength (L0=5d0) in J CVN N/mm2 N/mm2 N/mm2 % –196 °C

460


120 100


Controlas (1

Diam.xLength(mm)

1000 1.6 x 1000 2.0 x 1000 2.4 x 1000 3.2 x

kg/pack

10 10 10 10


Thermanit 690 GTAW welding rod Classifications

ENISO18274

AWSA5.14

S Ni 6025 (NiCr30Fe9)

ERNiCrFe -7

Mat.No.

2.4642

High resistance to stress corrosion cracking in oxidizing acids and water at high temperatures. Particularly suited for the conditions in nuclear fabrication. Useable for joining matching and similar steels, surfacing with low-alloy and stainless steels.


ERNiCrFe-7

Marks Materials

NiCr29Fe (2.4642) Alloy 690


C

Si

Mn

Cr

0.02

0.2

0.3

29.0 0.1


Mo

Ni

Fe

Co

Bal.

9.0

<0.1

Yield strength Tensile Elongation Impact values 1.0% strength( L0=5d0) in J CVN N/mm2 N/mm2 %

380

600

35

100

Austenite


Preheating



None

None


222

Diam.xLength(mm)

1000 1.6 x 1000 2.0 x 1000 2.4 x

kg/pack

10 10 10



GMAW solid wires (low and medium alloyed) Summary for the welding of unalloyed structural steels

2

for the welding of creep resistant steels

22

for the welding of fine grained structural steels

23

fortheweldingofcryogenicsteels fortheweldingofweatherproofsteels

224



Thermanit MTS 616

Thermanit MT

GMAW solid wire Classifications

EN 1 2070

Classifications

EN 12070

G ZCrMoWVNb9 0,5 1,5

GZCrMoWVNb91


High temperature resistant. Suited for joining and surfacing applications with matching high temperature resistant parent metal P92 according to ASTM A 335.

Materials

ASTM A 355 Gr. P92, NF 616


C


According to matching high temperature resistant parent metal


Heattreatment

Structure


0.1

Si

0.38

Mn

Cr

0.45

8.8

Mo

Ni

0.4

0.6

W

1.6

V

Nb

0.2

N

0.06 0.04

Yield strength Tensile Elongation Impact values 0.2% strength (L0=5d0) inJCVN 2 2 N/mm N/mm %

760°C / ≥h2 560 (1400°F / ≥ 2 h)

720

15

41

Welding instruction


High temperature resistant. Suited for joining and surfacing applications with high te ture resistant martensitic steels particularly for X11CrMoWVNb9-1-1(E911) parent metal.

Materials

X11CrMoWVNb9-1-1 (1.4905)


C

Si

Mn

Cr

Mo

Ni

W

0.1

0.38

0.45

9.0

1.0

0.7

1.0


According to matching high temperature resistant paren


Heattreatment

Structure


Matching steels/cast steel grades

Preheating

200-250 °C (392-482 °F)


Tempering at 760 °C (1400 °F) – at least 2 h / air

Materials

Matching steels/cast steel grades

Polarity = + Shielding gas(EN 439) M12, (M13)

230

760°C/ ≥h2 560 (1400°F / ≥ 2 h)

720

16

Welding instruction

Materials


Yield strength Tensile Elong 0.2% strength (L0=5d 2 2 N/mm N/mm %

Diam.(mm)

1.0 1.2

Spool

B300 B300

Preheating

200-250 °C (392-482 °F)

Postweld heat treatme

Tempering at 760 °C (1 at least 2 h / air

Polarity = + Shielding gas(EN 439) M12, (M13) kg/pack

15 15



Diam.(mm)

1.0 1.2

Spool

B300 B300

k

1 1


Union K 5 Ni

Union


EN440

AWSA5.28

G463CG3Ni1/ G 50 5 M G3Ni1

Classifications

ER80S-G

EN440

AWSA5.18

G2Si1 (mod.)

ER70S-G [ER70S-3


Ni alloyed solid wire electrode for gas-shielded arc welding of cryogenic fine grained structural steels. Shielding gases: CO2 and gas mixture. Extremely metallurgically pure weld metal with good low temperature toughness when deposited in combination with gas mixtures.


GMAW solid wire electrode for welding unalloyed and steels with shielding gas. Especially suited for electroly and hot-dip galvanized thin sheets. Used primarily in ve and autobody fabrication in conjunction with gas mixtur to M23.

Materials

S355NL - S500QL cryogenic special structural steels 15 MnNi 63

Materials

DC01+ZE - DC04+ZE, S220GD+Z - S350GD+Z


C

Si

Mn

Ni

Si

Mn

0.70

1.40

1.40


C

0.10

0.10

0.35

1.10


Heat- Shielding Yield st rength Tensile Elongation Impact va lues treat- gas 0.2% strength (L0=5d0) in J CVN ment N/mm2 N/mm2 % +20 °C– 40 °C– 50 °C

AW AW

CO2 M21

450 500

570 600

26 25

110 130

45 –

– 50

Tensile Elong strength (L0=5d 2 N/mm %

440

25

Polarity = +

Welding position

Shielding gas(EN 439) M1 - M3 and CO2

Approvals



Diam(.mm)

232

Shielding Yield strength Mechanical proper- Heattreatment gas 0.2% ties of the weld N/mm2 metal according AW M23 360 to EN 1597-1 (min. values at RT)

0.8 1.0 1.2

Polarity = + Shielding gas(EN 439) M12 - M23

Welding position

DB (Certificate No. 42.132.13)

Spool

B300 B300 B300

kgp / ack

15 18 18



Diam(.mm)

0.8 0.9 1.0 1.2

Spool

kg

B300 B300 B300 B300

1 1 1 1


Union MoNi

Union N


EN12534

AWSA5.28

G 62 5 M Mn3Ni1Mo

Classifications

Medium alloy solid wire electrode for shielded arc welding of quenched and tempered and thermomechanically treated fine grained structural steels; creep resistant structural steels with higher yield strength. Outstanding toughness values of the weld metal at low temperatures when deposited with CO2 and gas mixture.

Materials

S550QL - S620QL, S550MC, P550M, 15 NiCuMoNb 5, 20 MnMoNi 55 etc; API Spec. 5L: X70, X80; ASTM A517 Gr. A, B, C, E, F, H, J, K, M, P; A255 Gr. C; A633 Gr. E; A572 Gr. 65


C

Si

Mn

Mo

Ni

0.10

0.65

1.55

0.40

1.10



CO2 M21

Welding position

550 620

20 18

80 100

35 –

TÜV (Certificate No. 0926) GL WIWEB


Diam(.mm)

0.8 1.0 1.2

– 40

DB (Certificate No. 42.132.09) DNV

Spool

B300 B300 B300

ER80S-Ni2


Medium alloy solid wire electrode for shielded arc weldi cryogenic fine grained structural steels. Outstanding toughness values at low temperatures whe sited in combination with gas mixture.

Materials

12 Ni 14 G 1, X 12 Ni 5

P-,S275NL2 - P-,S500QL1; 13 MnNi 6-3; ASTM A633 G A572 Gr. 65; A203 Gr. D; A333 and A334 Gr. 3; A350

Polarity = + Shielding gas(EN 439) M2, M3 and CO2

Approvals

236

640 700

AWSA5.28

G506MG2Ni2


AW AW

EN440

ER90S-G


C

Si

Mn

Ni

0.08

0.60

1.00

2.35


Heat- Shielding Yield st rength Tensile Elongation treat- gas 0.2% strength (L0=5d0) ment N/mm2 N/mm2 %

AW SR

M21 M21

510 450

620 560

24 24

Polarity = + Shielding gas(EN 439) M1, M2

Welding position

Approvals

TÜV (Certificate No. 01627) GL (7YS) BV


Diam(.mm)

ABS LR DNV

kgp / ack

15 18 18


1.0 1.2

Spool

k

B300 B300


Union NiMoCr

Union Pa


EN12534

AWSA5.28

G 69 5 M Mn4Ni1,5CrMo

ER100S-G [ER100S-1 (mod.)]

Classifications


Medium alloy solid wire electrode for shielded arc welding of quenched and tempered and thermomechanically treated fine grained structural steels; for joint welding of wear resistant steels. For use with CO2 and gas mixture. Outstanding toughnesss of the weld metal at low temperatures. For use in crane and vehicle manufacturing.

Materials

S690QL1 (Dillimax 690; N-A-XTRA 70; Weldox 700), S620QL1 (Dillimax 620; N-A-XTRA 63), S700MC (PAS 70)



C

Si

Mn

Cr

Mo

Ni

0.08

0.60

1.70

0.20

0.50

1.50


AW AW

CO2 M21

Welding position

680 720

740 780

18 16

80 100

45 –

– 45

EN440

AWSA5.18

G423CG0/ G 46 4 M G0

ER70S-G


Medium alloy solid wire electrode for shielded arc weldi weatherproof structural steels. The weld metal has the corrosion properties as matching weatherproof structura For use with CO2 and gas mixture. Outstanding toughn the weld metal at low temperatures. For use in steel fra structures, in bridge building and rail vehicle manufactu

Materials

S235J2W - S355K2W; ASTM A36; A36; A283 Gr. B, C


C

Si

Mn

Ni

Cu

0.09

0.85

1.50

0.50

0.40


Heat- Shielding Yield strength Tensile treat- gas 0.2% strength ment N/mm2 N/mm2

Elongatio (L0=5d0 %

AW AW

26 24

CO2 M21

450 480

570 590

Polarity = + Shielding gas(EN 439) M21 and CO2 Polarity = +

Welding position

Shielding gas(EN 439) CO2 and M2

TÜV (Certificate No. 2760) ABS BV

Approvals


238

Diam(.mm)

0.8 1.0 1.2

DB (Certificate No. 42.132.12) DNV GL (6Y69S)

Spool

B300 B300 B300

kgp / ack

15 18 18


Approvals



Diam(.mm)

0.8 1.0 1.2

DB (Certifica

Spool

kg

B300 B300 B300

1 1 1


Union Rob 2

Union R


EN440

AWSA5.18

G 42 2C G3Si1/ G 42 4 M G3Si1

Classifications

EN440

ER70S-6

AWSA5.18

G 46 2C G4Si1/ G 46 4 M G4Si1

ER70S-6


GMAW solid wire electrode for welding of unalloyed and low alloy steels. Especially designed for mechanized gas-shielded arc welding with robots. Comparable metallurgically to Union K 52. High analysis maintenance and particularly good feeding and electric contact characteristics; spooling quality suitable for robots.


GMAW solid wire electrode for welding of unalloyed an alloy steels. Especially designed for mechanized gas-s arc welding with robots. Comparable metallurgically to 56. High analysis maintenance and particularly good fe and electric contact characteristics; spooling quality sui robots.

Materials

S235JRG2 - S355J2; boiler steels P235GH, P265GH, P295GH; fine grained structural steels up to S420N

Materials

S235JRG2 - S355J2; boiler steels P235GH, P265GH, P295GH, P355GH; fine grained structural steels up to S460N


C

Si

Mn

Si

Mn

0.85

1.50


C

0.08

0.08

1.00

1.70


Heat- Shielding Yield str ength Tensile Elongation Impact va lues treat- gas 0.2% strength (L0=5d0) in J CVN ment N/mm2 N/mm2 % +20 °C– 20 °C – 40 °C


Heat- Shielding Yield st rength Tensile Elongation treat- gas 0.2% strength (L0=5d0) ment N/mm2 N/mm2 %

AW AW

CO2 M21

420 450

25 24

85 95

50 60

– 50

Polarity = + Shielding gas(EN 439) M1 - M3 and CO2

Welding position

Approvals



Diam(.mm)

240

540 570

0.8 0.9 1.0 1.2 1.6

DB (Certificate No. 42.132.16) Spool

B300 B300 B300 B300 B300

kgp / ack

15 18 18 18 18


AW AW

CO2 M21

470 490

570 600

25 24

Polarity = + Shielding gas(EN 439) M2, M3, CO

Welding position

Approvals



Diam(.mm)

0.8 0.9 1.0 1.2 1.6

DB (Certifica Spool

k

B300 B300 B300 B300 B300


Union SG 2-H

Union SG


EN 4 4 0

AWSA5.18

G 42 2 C G3Si1/ G 42 3 M G3Si1

ER70S-6

Classifications

EN440

AWSA5.18

G 46 2C G4Si1/ G 46 4 M G4Si1

ER70S-6


GMAW solid wire electrode for welding unalloyed and low alloy steels with gas mixtures (M1 – M3). Low spatter transfer in the short and spray arc range. Used in boiler construction, shipbuilding, structural engineering and vehicle manufacturing.


GMAW-solid wire for welding unalloyed and low alloy CO2 and gas mixture. Low spatter transfer in the short a spray arc range. All-purpose usable wire electrode with application range.

Materials

S235JRG2 - S355J2; boiler steels P235GH, P265GH, P295GH; fine grained structural steels up to S355N

Materials

S235JRG2 - S355J2; boiler steels P235GH, P265GH, P295GH, P355GH; fine grained structural steels up to S420N


C

Si

Mn

Si

Mn

0.80

1.40


C

0.08

0.08

1.00

1.65


HeatShielding Yield strengthTensile Elongation treatmentg as 0.2% strength (L0=5d0) N/mm2 N/mm2 %


Welding position

560

24

90

50

TÜV (Certificate No. 3640) GL (3YS)


Diam(.mm)

0.8 1.0 1.2 1.6


Spool

B300 B300 B300 B300

AW AW

CO2 M21

kgp / ack

15 18 18 18


440 470

550 580

25 24

Polarity = + Shielding gas(EN 439) M2, M3, CO

Welding position

Polarity = + Shielding gas(EN 439) M1 - M3

Approvals

242

Tensile Elongation Impact values strength (L0=5d0) in J CVN 2 N/mm % +20 °C –20 °C

Approvals

TÜV (Certificate No. 7461) GL (3YS)


Diam(.mm)

0.8 1.0 1.2 1.6

DB (Certifica

Spool

k

B300 B300 B300 B300


Union X 85

Union



EN12534

AWSA5.28


ER110S-G

Classifications

Medium alloy solid wire electrode for shielded arc welding of quenched and tempered fine grained structural steels. Outstandingly tough weld metal at low temperatures when deposited with gas mixture. Good deformability; outstanding mechanical properties even at higher electric heat input per unit length of weld. Good resistance to cold cracking due to high purity of the wire surface. For use in crane and vehicle manufacturing.

Materials

S690QL and higher strength pipe grades; S690QL (Dillidur 690; N-A-XTRA 70; Weldox 690)


C

Si

Mn

Cr

Mo

Ni

0.09

0.7

1.70

0.30

0.60

1.85


HeatShielding Yield strength Tensile Elongation Impact values treatment gas 0.2% strength (L0=5d0) in J CVN 2 2 N/mm N/mm % –50 °C

AW AW

CO2 M21

720 770

770 880

17 16

80 90

– 47

EN12534

AWSA5.28

G 89 6 M Mn4Ni2CrMo

ER120S-G


Medium alloy solid wire electrode for shielded arc weldi quenched and tempered fine grained structural steels. Outstandingly tough weld metal at low temperatures wh sited with gas mixture. Good resistance to cold high purity of the wire surface. Used in crane and facture.

Materials

S890QL (Dillidur 890; Weldox 890; XABO 890); S960QL (Dillidur 960; Weldox 960; XABO 960); USS-T1


C

Si

Mn

Cr

Mo

0.10

0.80

1.80

0.35

0.60


Welding position Welding position



Diam(.mm)

244

1.0 1.2

Spool

B300 B300

kgp / ack

18 18


Tensile Elong strength (L0=5d 2 N/mm %

950

15


Polarity = + Shielding gas(EN 439) M2, M3, CO2

Approvals

2

Approvals



Diam(.mm)

0.9 1.0 1.2

DB (Certifica

Spool

kg

B300 B300 B300

1 1 1


Union X 96

Union I C


EN12534

AWSA5.28


ER120S-G

Classifications


Medium alloy solid wire electrode for shielded arc welding of quenched and tempered fine grained structural steels in crane and vehicle manufacturing. Good deformability in spite of very high strength values. Good resistance to cold cracking due to high purity of the wire surface.

Materials

S960QL (Dillidur 960; Weldox 960; XABO 960); S890QL (Dillidur 890; Weldox 890; XABO 890); OX 1002


C

Si

Mn

Cr

Mo

Ni

0.12

0.80

1.90

0.45

0.55

2.35


Tensile Elongation Impact values strength (L0=5d0) in J CVN 2 N/mm % –50 °C

980

EN12070

AWSA5.28

GCrMo1Si

14

80

50

ER80S-G


Medium alloy solid wire electrode useable both with CO with gas mixture. Applications include the welding of creep resistant stee tank, pipeline and reactor construction.

Materials

13CrMo4-5; ASTM A193 Gr. B7; A335 Gr. P11 and P1 A217 Gr. WC6


C

Si

Mn

Cr

Mo

0.09

0.60

1.05

1.10

0.50

Mechanical proper- Heattreatment ties of the weld metal according SR to EN 1597-1 (min. values at RT)

Shielding Yield strength Tensile Elong gas 0.2% strength (L0=5d N/mm2 N/mm2 %

M21*

Approvals



Diam(.mm)

246

1.0 1.2

Spool

B300 B300

kgp / ack

18 18


560

22

Polarity = + Shielding gas(EN 439) M1 - M3 an

Welding position Polarity = + Shielding gas(EN 439) M2

Welding position

450

*) Also weldable with CO 2 in this case the mechanica properties will change.

Approvals



Diam(.mm)

0.8 1.0 1.2

DB (Certifica

Spool

kg

B300 B300 B300

1 1 1


Union I CrMo 910

Union


EN12070

AWSA5.28

GCrMo2Si

Mat.No.

ER90S-G


Medium alloy solid wire electrode for gas-shielded arc welding both with gas mixture and CO2. Applications include the welding of creep resistant steels in boiler, tank, pipeline and reactor construction.

Materials

10 CrMo9-10; ASTM A335 Gr. P22; A217 Gr. WC9


C

Si

Mn

Cr

Mo

0.09

0.55

0.90

2.55

1.00

Mechanical proper- Heattreatment ties of the weld metal according SR to EN 1597-1 (min. values at RT)

Shielding Yield strength Tensile Elongation Impact values gas 0.2% strength (L0=5d0) in J CVN N/mm2 N/mm2 %

M21*

460

570

Classifications

EN440/12070

1.7384

20

65

*) Also weldable with CO2 in this case the mechanical properties will change.

ER80S-G


GMAW solid wire electrode for the welding of low allo creep resistant steels. All-purpose, medium-alloyed solid wire electrode, usea with CO2 and with gas mixture. Applications include the low alloyed and creep resistant steels in boiler, tank, pi reactor construction.

Materials

P235GH, P265GH, P295GH, 16 Mo 3; fine grained structural steels up to S460N; pipe steels according to DIN 17 175; ASTM A335 Gr. P A161-94 Gr. T1 A; A182M Gr. F1; A204M Gr. A, B, C; A250M Gr. T1; A217 Gr. WC1


C

Si

Mn

Mo

0.10

0.60

1.15

0.50


HeatShielding Yield strength Tensile Elong treatment gas 0.2% strength (L0=5d 2 2 N/mm N/mm %

AW AW

CO2 M21

450 490

550 600

24 23

Polarity = + Shielding gas(EN 439) M1 - M3 and CO2

Welding position

Welding position

Approvals



Diam(.mm)

248

AWSA5.28

G464MG2Mo/GMoSi

0.8 1.0 1.2


Spool

B300 B300 B300

kgp / ack

15 18 18


Polarity = gas + (EN 439) M1 - M3 an Shielding

Approvals



Diam(.mm)

0.8 1.0 1.2

DB (Certifica Spool

k

B300 B300 B300


GMAW solid wires (high alloyed) Summary for the welding of stainless steels

258, 263-266, 2 293-295, 300

fortheweldingofduplexstainlesssteels for the welding of heat resistant steels

259-262, 2 292, 298-299, 302

for the welding of high temperature resistant steels for the welding of cryogenic steels

266, 268-269, 282, 2

for the welding of exhaust systems for the welding of austenite ferrite joints

266, 26 268-269, 2

fortheweldingofnonmagneticsteels for the welding of nickel and nickel base alloys

268-273,

fortheweldingofcastiron

250



Thermanit C Si

Therman

GMAW wire Classifications

EN12072

AWSA5.9

G2520Mn Characteristics and field of use

Mat.No.

ER310(mod.)

Resistant to scaling up to 1150 °C (2102 °F). For surfacing and joining on matching/similar heat resistant steels/cast steel grades. For tough fill layers beneath cap passes made with Thermanit L when welding thicker cross-sections of Cr steels/cast steel grades to permit use of such steels in sulphureous atmospheres.

Atmosphere

max. application temperature in °C (°F) sulphur-free max. 2 g S/Nm 3

Air and oxidizing combustion gases

1150 (2102)


C

Si

Mn

Cr

Ni

0.13

1.0

3.2

25.0

20.5


In the range of matching heat resistant parent metals Yield strength Yield strength Tensile Elongation Impact values 0.2% 1.0% strength (L0=5d0) in J CVN N/mm2 N/mm2 N/mm2 %

350

380

EN12072

ER310(mod.)


Resistant to scaling up to 1000 °C (1832 °F). For surfacing and joining applications on matching heat resistant cast steel grades.

Materials

GX40CrNiSi25-20 (1.4848) GX40CrNiSi25-12 (1.4837)


C

Si

Mn

Cr

Ni

0.45

1.0

1.5

26.0

21.8



GX40CrNiSi22

550

25




400

450

Tensi stren N/mm

600

80 Austenite

Structure

Austenite


Welding instruction

Heat resistant Cr steels/ cast steel grades Heat resistant matching/ similar steels/cast steel grades

Preheating

Postweld treatment



Materials

Preheating

Postweld treatment

Matching heat resistant cast steel grades

None

None

Polarity = + Shielding gas(EN 439) M13

Polarity = + Shielding gas(EN 439) M13 Packaging and weights

260

AWSA5.9

G2520H

1100 (2012)

Reducing combustion gases 1080 (1976) 1040 (1904) Materials GX40CrNiSi25-12 (1.4837); GX15CrNi25-20 (1.4840); X15CrNiSi25-20 (1.4841); AISI 305, 310, 314; ASTM A297 HF, A297HJ


Classifications

1.4842

Diam.(mm)

0.8 1.0 1.2

Spool

BS300 B300 B300

kg/pack

15 15 15



Diam.(mm)

1.2 1.6

Spool

kg/p

B300 B300

15 15


Thermanit H Si GMAW wire Classifications

EN12072

AWSA5.9

G199NbSi



Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 °C (752 °F). Corrosion-resistant similar to matching stabilized austenitic CrNi steels/cast steel grades. For joining and surfacing application with matching and similar – stabilized and non-stabilized – austenitic CrNi(N) steels and cast steel grades.

C

Si

Mn

Cr

Ni

Nb

0.06

0.8

1.5

19.5

9.5

≥


264

1.4551


Matching and similar steels/cast steel grades

TÜV-certified parent metal X6CrNiNb18-10 (1.4550) and the parent metals also covered by VdTÜV-Merkblatt 1000; AISI 347, 321, 302, 304, 304L, 304LN; ASTM A296 Gr. CF 8C; A157 Gr. C9; A320 Gr. B8C or D

Materials

Structure

Mat.No.

ER347Si

Preheating

Postweld treatment

None

Mostly none. Otherwise annealing at 1020 °C (1


12xC Approvals

TÜV (Certificate No. 0604) DB (Certificate No. 43.132.06)


Diam.(mm)

Yield strength Yield 0.2% 1.0% strength Tensile strength Elongation (L0=5d0) Impact in J CVNvalues N/mm2 N/mm2 N/mm2 %

400

430

570

30



65

0.8 1.0 1.2

Spool

BS300 B300 B300

k

1 1 1


Thermanit Nicro 82 GMAW wire Classifications


Materials

ENISO18274

AWSA5.14

S Ni 6082 (NiCr20Mn3Nb)

ERNiCr-3

Mat.No.

2.4806

Nickel based alloy; heat resistant; high temperature resistant. Cold toughness at subzero temperatures as low as –269 °C (–452 °F). Good for welding austenitic-ferritic joints. No Cr carbide zone that become brittle in the ferrite weld deposit transition zone, even as a result of heat treatments above 300 °C (572 °F). Good for fabricating tough joints and surfacing with heat resistant Cr and CrNi steels/cast steel grades and Ni-base alloys. Temperature limits: 500 °C (932 °F) in sulphureous atmospheres, 800 °C (1472 °F) max. for fully stressed welds. Resistant to scaling up to 1000 °C (1832 °F).


TÜV-certified parent metals X10NiCrAlTi32-20 (1.4876), NiCr15Fe (2.4816), X8Ni9 (1.5662), 10CrMo9-10, Combinations of X10CrNiMoNb18-12 (1.4583), X1NiCrMoCu25-20-5 (1.4539) and ferritic boiler steels; Alloy 600, Alloy 600 L, Alloy 800 (H)


C

Si

Mn

Cr

Ni

Nb

Fe

0.02

0.2

2.8

19.5

>67

2.5

<2.0


According to matching/similar high temperature resistant metals up to 800 °C (1472 °F).


Structure

268

Preheating

Postweld treatment

Unalloyed/low-alloy steels to austenitic CrNi(Mo,N) steels/ cast steel grades

Ferritic side: according to parent metal

According to parent metal. Attenti be paid to intercrystalline corrosio stance and embrittlement in the c stainless austenitic steels/cast ste

Heat resistant

According to

According to

Cr steels Heat resistant CrNi steels, Ni base alloys

parent metal None

parent metal None

Cryogenic Ni steels



Polarity = + Shielding gas(EN 439) I1

Approvals

TÜV (Certificate No. 3089) DNV (NV 5 Ni)


Diam.(mm)

GL (NiCr20N


380

420

620

35



90

0.8 1.0 1.2 1.6

Spool

BS300 B300 B300 B300

kg

1 1 1 1


Thermanit Nimo C GMAW wire Classifications

ENISO18274

AWSA5.14



Mat.No.

ERNiCrMo-7 (mod.)

2.4839

Nickel based alloy. High corrosion resistance in reducing and above all in oxidizing environments. Thermanit Nimo C has the same corrosion resistance as AWS welding fill metal ER NiCrMo-7. Thermanit Nimo C contains no W, the Cr content is higher and the content of Fe is lower. For joining and surfacing applications with matching and similar


Matching/similar metals (with or without W content)

alloys and cast alloys (Hastelloy C-type).

Materials

TÜV-certified parent metal NiMo16Cr16Ti (2.4610) – (Alloy C-4) NiMo16Cr15W (2.4819) – (Alloy C-276)


C

Si

Mn

Cr

Mo

Ni

Fe

V

0.015

0.1

1.0

20.0

15.0

Bal.

<1.0

+

HeatYield strength Mechanical proper- treatment 0.2% ties of the weld N/mm2 metal according AW 450 to EN 1597-1 (min. values at RT)

Structure

270

Yield strength Tensile Elongation Impact values 1.0% strength (L0=5d0) in J CVN N/mm2 N/mm2 %

470

700

40



Postweld treatme

None. Cooling in air. To be heeded for the new precipitation-insensitive parent and welding filler metals (very low C and Si contents): thin electrode diameter, stringer-type beads, low heat input, additional cooling of the weld region to avoid precipitations that cause embrittlement and reduce corrosion resistance in the temperature range from 600 °C (1112 °F) to 1000 °C (1832 °F)

Heat treatment is m not necessary for m precipitation-insen parent metals if the mendations on we observed. Otherwise solution ling at 1150 °C (2 to 1175 °C (2147 water to restore fu sion resistance

Polarity = + Shielding gas(EN 439) I1, M12(1)(Ar + 30 % He + 0,5

Approvals



Diam.(mm)

60

1.0 1.2

Spool

B300 B300

k

1 1


Thermanit Nimo C 24 GMAW wire Classifications


ENISO18274

AWSA5.14


ERNiCrMo-13


Nickel based alloy. High corrosion resistance in reducing and, above all, in oxidizing environments. For joining and surfacing with matching and similar alloys and cast alloys. For welding the cladded side of plates of matching and similar alloys.


Preheating

Postweld treatment

Matching and similar metals

None

None. Otherwise solution a 1120 °C (2048 °F)/water

ties of the weld metal according to EN 1597-1 (min. values at RT)

Polarity = + Shielding gas(EN 439) I1, M12(1)(Ar + 30 % He + 0,5

C

Si

Mn

Cr

Mo

Ni

Fe

0.01

0.10

<0.5

23.0

16.0

Bal.

<1.5

Mechanical proper- Heat-

272

2.4607

NiCr21Mo14W (2.4602) – (Alloy 22) NiMo16Cr15W (2.4819) – (Alloy C-276) NiMo16Cr16Ti (2.4610) – (Alloy C-4) NiCr23Mo16Al (2.4605) – (Alloy 59)

Materials

Structure

Mat.No.

Approvals



Diam.(mm)

Yield strength Tensile Elongation Impact values

treatment

0.2% N/mm2

strength( L0=5d0) N/mm2 %

in J CVN

AW

420

700

60

40



1.0 1.2 1.6

Spool

k

B300 B300 B300


Thermanit 13/04 Si GMAW wire Classifications

EN12072

AWSA5.9

G134


Mat.No.

ER410NiMo(mod.)

1.4351

Stainless. Corrosion-resistant similar to matching 13 % Cr(Ni) steels/cast steel grades. High resistance to corrosion fatigue cracking. For joining and surfacing applications with matching 13 % Cr(Ni) and 13 % Cr steels/cast steel grades.

Materials

(G)X5CrNi13-4 (1.4313) ACI Gr. CA 6NM


C

Si

Mn

Cr

Mo

Ni

0.03

0.8

0.7

13.0

0.5

4.7


Preheating

Post weld treatmen

Matching steels/ cast steel grades

Up to 10 mm wall thickness: none, over 10 mm wall thickness:

Tempering or quenc and tempering, acco parent metal

100-150 °C (212-302 °F) According to parent metal

13 % Cr steels/ cast steel grades

X6CrAl13 (1.4002)

Tempering or quenc and tempering, acco parent metal

Polarity = + Shielding gas(EN 439) M12, M13 Mechanical proper- Heattreatment ties ofaccording the weld metal to EN 1597-1 (min. values at RT)

Yields tr. Tensile Elongation Impact 0.2 % strength (L =5d ) values Hardness N/mm2 N/mm2 %0 0 inJCVN HB30 HRC

600 °C/ 8 h 680 (1112°F / 8 h) AW

800

15

50

250 38 Packaging and weights

Structure

276



Diam.(mm)

1.0 1.2

Spool

B300 B300

k

1 1


Thermanit 17 GMAW wire Classifications

EN12072

AWSA5.9

G 17


Mat.No.

ER430 (mod.)

1.4015

Stainless; corrosion-resistant similar to matching 17 % Cr steels/ cast steel grades (seawater, diluted organic and inorganic acids). Resistant to scaling in air and oxidizing combustion gases up to 950 °C (1742 °F) and particularly, in sulphureous combustion gases at elevated temperatures. For joining and surfacing work on matching ferritic and similar quenchable and temperable Cr steels/cast steel grades. Lowest possible heat input is required as ferritic 17 % Cr steels are susceptible to embrittlement due to coarse grain growth. Often used only for final passes on tougher austenitic fill layers, above all in sulphureous combustion gases. For surfacing sealing faces of water, steam and gas valves and accessories, made of unalloyed and low-alloy steels/cast steel grades designed for service temperatures up to 450 °C (842 °F).

Materials

X20CrNi17-2 (1.4057) GX22CrNi 7 (1.4059) AISI 430Ti; AISI 431


C

Si

Mn

Cr

0.07

0.8

0.7

17.5




Heattreatment

Structure

280


800°C / 1 h 340 (1472°F/1h) AW

GX40CrSi17 (1.4740) X10CrAl18 (1.4742)


Hardness HB30

540

20

150


Joining: matching (ferritic) steels/ cast steel grades

Postweld treatment

According to Cooling in air. For the redu wall thickness: stresses induced by weldin 150-300 °C (302-572 °F) restoration of grain resistance annealing at 800 (1472 °F), cooling in

Mostly not necesssary if an with service temperature Surfacing: unalloyed and low-alloy steels/ cast steel grades

Only for larger None; if necessary temperi wall thicknesses: required hardness 100-250 °C (212-482 °F)

Surfacing: high-strength steels/ cast steel grades

100-250 °C (212-482 °F) None; if necessary temperi required hardness

Polarity = + Shielding gas(EN 439)


Ferrite/martensite


240


Diam.(mm)

1.2 1.6

M12, M13

Spool

k

B300 B300


Thermanit 18/17 E GMAW wire Classifications

EN12072

AWSA5.9

G18165NL


Mat.No.

ER317L(mod.)

≈

1.4440

Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 °C (752 °F). High Mo content provides elevated resistance to Cl-bearing environment and pitting corrosion. Non magnetic. Well suited for joining and surfacing to matching and similar austenitic non-stabilized and stabilized stainless and non magnetic CrNiMo(N) steels/cast steel grades. Recommended for joining matching/similar austenitic and ferritic steels/cast steel grades with a maximum application temperature of 300 °C (572 °F). Well suited for depositing intermediate layers when welding products clad with a matching or similar overlay.


Preheating

Matching and similar aus- None tenitic non-stabilized and stabilized CrNiMo(N) steels/cast steel grades

Postweld treatment

If necessary, solution annealin at 1050 °C (1922 °F)

Non magnetic CrNiMo(N) None; keep inter- If necessary, stress relieving steels/cast steel grades pass welding to parent metal, otherwise solu temperature low annealing at 1050 °C (1922 °F

TÜV-certified parent metal X2CrNiMoN17-13-5 (1.4439) X2CrNiMo18-16-4 (1.4438) X2CrNiMoN17-13-3 (1.4429) X10CrNiMoNb18-12 (1.4583) AISI 316Cb, 316LN, 317LN, 317L; UNS S31726

Materials

Polarity = + Shielding gas(EN 439) Typical analysis in %

C

Si

Mn

Cr

Mo

Ni

N

0.03

0.30

3.7

18.5

4.2

17.5

0.15


Structure

284


320

350

570

34



Approvals



Diam.(mm)

M12, M13

DB (Certificat

65

1.0 1.2

Spool

k

B300 B300


Thermanit 19/15 GMAW wire Classifications


EN12072

AWSA5.9

G 20 16 3 Mn NL

ER316L(mod.)

Mat.No.

1.4455

Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 °C (662 °F). Corrosion-resistant similar to low-carbon CrNiMoMn(N) steels/cast steel grades. Seawater resistant, good resistance to nitric acid; Non magnetic (permeability in field of 8000 A/m 1.01 max.). Particularly suited for corrosion conditions in urea synthesis plants; well suited for joining and surfacing applications with matching and similar austenitic CrNi(N) and CrNiMo(Mn,N) steels/cast steel grades.

Materials

TÜV-certified parent metal X2CrNiMoN17-13-3 (1.4429); X5CrNiN19-9 (1.4315); X1CrNiMoTi18-13-2 (1.4561) as well as 10CrNiTi18-10 (1.6903) and cryogenic 3.5 - 5 % Ni-steels


C

Si

Mn

Cr

Mo

Ni

N

0.03

0.5

7.5

20.5

3.0

15.5

0.18



Preheating

Postweld treatment

Matching/similar materials

None

Mostly not necessary

Type 1.455 claddings


In case of excessive hardenin parent metal, stress relieving

mostly (302 °F)150 °C

(950 °F)(986 20 h°F) max., 530 °C onlyannealing prior to the last pass



430

450

650

30

80

Packaging and weights Structure

286

Austenite with part ferrite, 0.6 % max.


Diam.(mm)

1.0 1.2

Spool

k

B300 B300


Thermanit 20/10 GMAW wire Classifications

EN12072

AWSA5.9

G20103


Mat.No.

ER308Mo(mod.)

1.4431

Stainless; resistant to intercrystalline corrosion and wet corrosion up to 300 °C (572 °F). For joining of stainless Cr and similar austenitic CrNiMo steels/cast steel grades. For joining of dissimilar materials. For tough joints on high manganese steel (steel castings), CrNiMn steels/cast steel grades and armour steels. For surfacing and repair welding on wear-exposed parts: rotors, rails. Especially suited for austenitic-ferritic joints at max. applica-


Preheating

Postweld treatment

Unalloyed/low-alloy structural steels of elevated strength (surfacing and repair welding)

According to parent metal mostly not necessary

No stress relieving (risk of c precipitation in weld fusion z of toughness, fracturing)

tion temperature 300 °C (572 °F).steel Particularly tough joints of unalloyed/low-alloy steels/cast grades for or stainless heat resistant Cr steels/cast steel grades with austenitic steels/ cast steel grades.

Stainless Cr steels


None

Stainless CrNi steels

None

None

High manganese steel

None

As this steel becomes very b 400–600 °C (752–1112 °F), cold as possible, cooling with compressed air, or dip in water. No postweld heat quench if possible

TÜV-certified parent metal Combinations of stainless resp. cryogenic austenitic steels such as X10CrNiMoNb18-12 (1.4583) and ferritic steels up to boiler plates P295GH; on and between high-tensile, unalloyed and alloyed structural steels, quenched and tempered steels and armour steels; unalloyed as well as alloyed boiler or structural steels with high alloyed Cr and CrNi steels; on austenitic high manganese steels and with other steels.

Materials

Polarity = + Shielding gas(EN 439) M12 (max. 3 % CO2), M13 Typical analysis in %

C

Si

Mn

Cr

Mo

Ni

0.05

0.5

1.3

20.5

3.3

10.5


Structure

288


470

520

670

25

Austenite with increased amount of ferrite


Approvals



Diam.(mm)

50 1.2 1.6

Spool

k

B300 B300


Thermanit 25/09 CuT GMAW wire Classifications

EN12072

AWSA5.9

G2594NL


MatN . o.

ER2553(mod.)

1.4501

≈

Superduplex stainless steel; resistant to intercrystalline corrosion and wet corrosion up to 220 °C (428 °F). Very good resistance to pitting corrosion and stress corrosion cracking due to the high CrMo(N) content (pitting index ≥40). Well suited for the conditions in the offshore field.

Materials

GX3CrNiMoCuN26-6-3 (1.4515) GX3CrNiMoCuN25-6-3-3 (1.4517) X2CrNiMoCuN 25-7-4 (1.4501; UNS S 32760) 25 % Cr-superduplex steels such as Zeron 100, SAF 25/07, FALC 100, NIROSTA® 4501


C

Si

Mn

Cr

Mo

Ni

N

Cu

W

0.02

0.3

1.5

25.5

3.7

9.5

0.22

0.8

0.6

Yield strength Mechanical proper- Heatties of the weld treatment0N/mm .2% 2 metal according AW 650 to EN 1597-1 (min. values at RT)



294

Postweld treatment

Mostly none

Mostly none; if necessary, solution at 1120 °C (2048 °F)/ water.


Yield strength Tensile Elongation Impact values 1% N/mm2

strength N/mm2 (L0=5d0) %

in J CVN – 46 °C

700

750

80

25

50


Preheating

Austenite/ferrite


Diam.(mm)

1.0 1.2

Spool

B300 B300

k

1 1


Thermanit 25/35 R

Thermanit 25/


EN 12072

MatN . o.

Z25 35G Characteristics and field of use

Resistant to scaling up to 1050 °C (1922 °F). For joining and surfacing work on matching/similar heat resistant cast steel grades.

Materials

GX40NiCrSiNb35-25 (1.4852)


C

Si

Mn

Cr

Ni

Nb

0.42

1.2

1.8

26.0

35.0

1.3


Classifications

EN12072

1.4853

G Z25 35 Zr Characteristics and field of use

Resistant to scaling up to 1150 °C (2102 °F). For joining and surfacing work on matching/simi heat resistant cast steel grades.

Materials

GX40NiCrSiNb35-25 (1.4852)


C

Si

Mn

Cr

Ni

0.42

1.2

1.8

26.0

35.0



In the range of matching cast steel grade




400

450


600


8




400

450

Tensile streng N/mm

600

Austenite

Structure

Austenite


Preheating

Postweld treatment


None

None



Polarity = + Shielding gas(EN 439) M12, M13 Approvals

Controlas (0100)


Diam.(mm)

298

1

1.2

Preheating

Postweld treatmen

None

None


Spool

B300

kg/pack

15



Diam.(mm)

1.2

Spool

B300

k

1


Thermanit 35/45 Nb

Thermanit 40


EN 12072

Classifications

EN12072

G Z35 45 Nb H

AWSA5.9

GZ13NbL

ER409Cb


Resistant to scaling up to 1180 °C (2156 °F). For joining and surfacing work on matching/similar heat resistant cast steel grades


Stainless. Scaling resistant up to 900 °C (1652 °F). For joining and surfacing of similar and matching steels Exhaust systems.

Materials

GX45NiCrNbSiTi45-35

Materials

AISI 409; X2CrTi12/X6CrTi12 (1.4512), X12Cr13 (1.400 X15Cr13 (1.4024), X20 Cr13 (1.4021)


C

Si

Mn

Cr

Ni

Nb

0.42

1.5

1.0

35.0

45.5

0.8


C


Heattreatment

Structure

Ferrite






245


450

6

0.05

Matching/similar steels Welding Materialsinstruction

Preheating

Postweld treatment


None

None

302

Diam.(mm)

1.2

Spool

B300

Mn

Cr

Nb

0.6

11.5

≥

10xC

Preheating

Postweld treatment

According to wall thickness 200 - 300 °C (392 - 572 °F)

According to wall 700 - 750 °C (1292 - 138 Not necessary for welds under correspond service temperatures

Polarity = + Shielding gas(EN 439)



Si

0.6

AW 750°C/ 2 h (1382°F/ 2 h)


Austenite

Structure

≤

kg/pack

15



Diam.(mm)

1.0 1.2

M12, M13 Spool

B300 B300

k

1 1


Thermanit 430L Cb

Thermanit 4


EN12072

AWSA5.9

GZ18NbL

Mat.No.

ER430(mod.)

≈

Classifications


Stainless. Scaling resistant up to 900 °C (1,652 °F). For joining and surfacing of similar and matching steels. Exhaust systems.

Materials

AISI 430; X3CrNb17 (1.4511), X6Cr17 (1.4016)


C


Heattreatment

Structure

Ferrite

≤

0.02

Si

Mn

Cr

Nb

0.5

0.5

18.0

≥

12xC Hardness HB30

AW 650°C/ 2 h (1202 °F/ 2 h)

EN 12072

1.4511

≈ ≈

150 130

G Z18 Ti L Characteristics and field of use

Stainless. Scaling resistant up to 900 °C (1652 °F). For joining and surfacing of similar and matching steels Exhaust systems.

Materials

AISI 439; X3CrTi17 (1.4510), X6Cr17 (1.4016), X8CrTi18 (1.4502)


C


Heattreatment

Structure

Ferrite

≤

0.03

Si

Mn

Cr

Ti

0.8

0.8

18.0

≥

AW 800°C / 1 h (1472°F/1h)


Preheating

Postweld treatment


Matching/similar steels

According to wall thickness 200 - 300 °C

According to wall thickness 750 - 800 °C (1,383 - 1,472 °F);

Matching ferritic steels

(392 - 572 °F)

Not necessary for single-layer welds under corresponding service temperatures


Packaging and weights 304

Diam.(mm)

1.0 1.2

Spool

B300 B300

200 - 300 °C 392 - 572 °F)

12xC



Elong (L0=5d %

280

430

20

Postweld treatment

Air cooling. Stress releaving heat tr at 800 °C (1,472 °F), Air cooling is recommended when multi layer wel Not necessary for single-layer weld corresponding service temperatures

Polarity = + Shielding gas(EN 439) M12, M13 kg/pack

15 15



Diam.(mm)

1.0 1.2

Spool

B300 B300

k

1 1


Thermanit 690 GMAW wire Classifications


ENISO18274

AWSA5.14

S Ni 6052 (NiCr30Fe9)

ERNiCrFe -7

Mat.No.

2.4642

High resistance to stress corrosion cracking in oxidizing acids and water at high temperatures. Particularly suited for the conditions in nuclear fabrication. Useable for joining matching and similar steels, surfacing with low-alloy and stainless steels.

Materials

NiCr29Fe (2.4642) – (Alloy 690)


C

Si

Mn

Cr

0.03

0.3

0.3

29.0 0.1


Yield strength 0.2%

Mo

350

Fe

Co

9.0

<0.1

Tensile strength

2

N/mm

Ni

Bal.

2

N/mm

600


35



308

Austenite


Postweld treatm

None

None

Polarity = + Shielding gas(EN 439) I1, M12(1)(Ar+30%He+0,5%CO

Impact values inJCVN

80


Preheating

Diam.(mm)

1.0 1.2

Spool

B300 B300

k

1 1


Union FeNi 60 H IG

Union FeNi


EN ISO 1071

Classifications

ENISO1071

SC NiFe -2

SC NiFe -1 (mod.)


Union FeNi 60 H IG is a nickel-iron-copper alloyed wire electrode for the welding of joinings and claddings on cast materials with spherical graphite as well as combinations between cast iron and steel

Materials

EN-GJL-250 to EN-GJL 350 (EN-JL 1040 to EN-JL 1050) EN-GJMB-350-10 to EN-GJMB-700-2 (B35-10; P45-06 to P70-02) EN-GJS-350-22-LT to EN-GJS-700-2 (EN-JS 1015 to EN-JS 1070)


C

Si

Mn

Ni

Cu

Fe

0.1

0.25

3.0

55.0

2.0

Bal.



250


Hardness HB 30

450

200


Union FeNi 60 IG is a nickel-iron alloyed wire electrode welding of joinings and claddings on cast iron. Suited for joinings between cast iron and high alloyed ( heat-resistant) steels.

Materials

EN-GJS-350-22-LT to EN-GJS-700-2 (EN-JS 1015 to EN-JS 1070) EN-GJMB-350-10 to EN-GJMB-700-2 (B35-10; P45-06 to P70-02) EN-GJMW-350-4 to EN-GJMW-550-4 (W35-04 to


C

Si

Mn

Ni

Fe

0.1

0.15

0.9

59.0

Bal.



200


400

Polarity = + Shielding gas(EN 439) I (Ar); M12, M12(1) Polarity = + Shielding gas(EN 439) M12, M12(1)

Packaging and weights 310

Diam(.mm)

1.0 1.2

Spool

BS300 BS300

kgp / ack

15.0 15.0


Approvals



Diam(.mm)

1.0 1.2

Spool

BS300 BS300

kg

1 1


Sub arc wires and fluxes (low and medium alloyed) Summary Wires

for submerged arc welding unalloyed steels for submerged ac welding creep resistant steels for submerged arc welding fine grained steels

Fluxes

for submergedarc welding unalloyed steels for submerged arc welding creep resistant steels for submerged arc welding fine grained steels

312


3


Wires for submerged arc welding of unalloyed, creep resistant, cryogenic and fine grained structural steels

Sub-arc wires

Classification

Field of application/Materials

Typical analysis of the wire electrodes (% )

C

Si

Mn

Cr

Mo

Ni

Nb 0.06

Thermanit MTS 3

EN 12070 S CrMo91 AWS A 5.23 EB9

0.12

0.30

0.60

9.0

1.00

0.70

Thermanit MTS 4

EN 12070 AWS 5.23 A EG

0.25

0.25

0.70

11.5

1.00

0.50

S CrMoWV12

others 0.20V Creep resistant 9 %Cr-Stahlsuchas X 10 C A 213-T 91, A 335-P 91. ASTM A199 Gr. T91, A335 Gr. P91 (T91), A213/213M Gr. T91; Flux: Marathon 543.

0.30 V

0.50 W Creep resistant martensitic Cr steels and c grades, e.g. 20 XCrMoWV 12.

Matching highly heat resistant steels: 1.4935 X20CrMoWV12-1, 1.4922 X20CrMoV12 1.4923 X22CrMoV12-1, 1.4913 X19CrMoVNb (Turbotherm, 20 MVNb), 1.4931 GX22CrMoV12 Flux: Marathon 543. Thermanit MTS616

EN 12070 S ZCrMoWVNb9 0,5 1,5 AWSA5.23 EG[B9(mod.)]

0.11

0.38

0.45

8.8

0.45

0.65

0.06 1.65 W Creep resistant martensitic steel of type P 0.20V acc.toASTMA335.ASTMA355Gr.P92(T92), A213/213M Gr. T92; Flux: Marathon 543

Thermanit MTS911

EN 12070 S ZCrMoWVNb9 1 1 AWSA5.23 EG[B9(mod.)]

0.11

0.35

0.45

9.0

1.00

0.75

0.06 1.00 W Creep resistant martensitic steel of type 0.20V X11CrMoWVNb9-1-1,E911(P911). Flux: Mar

Union S1

EN756 AWS A 5.17

Union CrMo 1S2 AWS 5.23 A

S1 EL12

EN12070 EB3R

SCrMo2

0.10

0.10

0.50

0.10

0.10

0.50

SteelsS185uptoS235JR,boilerplatesP235GH ship building steels, pipe steels up to S275N, fine grained structural steels up to P275N, S27 2.40

1.00

Creepresistantboilerstructuralsteels10CrM 12CrMo9-10.

ASTM A335 Gr. P22, A217 Gr. WC9; A387 Gr Flux: UV 420 TTR, UV 420 TTR-W.

Union EN12070 S 1 CrMo 2 V AWS A 5.23

SZCrMoV2 EG

0.12

0.10

0.60

2.50

1.00

Union S1 CrMo 5

SCrMo5

0.08

0.30

0.50

5.80

0.60

SZ

0.06

0.20

0.50

EN12070 AWS A 5.23 EB6

0.02

0.30V

Creepresistantsteeloftype21/4%Cr-1%Mo-0 Flux: UV 430 TTR-W.

Creepresistantandsteelsresistanttohydrog as 12 CrMo 19 and 5 similar steels. ASTM A213 Gr. T5, A217 Gr. C5, A335 Gr. P5 Flux: Marathon 543.

Union S Mo 1 1,2

EN756 AWS A 5.23 EG

1.25

Fortheweldingofpipesteels,e.g.API 5LX60-X80, with two-run technique. Flux: UV 309 P.

316




Sub-arc wires

Union S2

Classification

EN756 AWSA5.17

S2 EM12

Field of application//Materials


C

Si

Mn

0,10

0,10

1,00

Cr

Mo

Ni

GeneralstructuralsteelsuptoS355JR,boilerplatesuptoP295G shipbuildingsteels,pipesteelsuptoL360andunalloyedboilertubes, fine grained structural steels up to P355N, S355N. ASTM A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 G A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A A515 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A; A570 Gr. 30 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 5 A668 Gr. A, B; A907 Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50; Flux: UV 420 TT, UV 421 TT, UV 418 TT, UV 306, UV 400.

Union S2CrMo

EN12070 SCrMo1 AWSA5.23 EB2R

0,12

0,10

0,80

1,20

0,50

CrMo-alloyedboilerplatesandboilertubesofquality 13CrMo4-5andsimilarsteels. ASTM A193 Gr. B7, A355 Gr. P11 u. P12, A217 Gr. WC6; Flux: UV 420 TTR (UV 420 TTR-W), UV 420 TT.

Union S2Mo

EN756 S2Mo EN12070 SMo AWSA5.23 EA2

0,10

0,10

1,00

0,50

Mo-alloyedsteelsandboilerplatesofquality16Mo3, finegrainedstructuralsteelsuptoS460N,P460N,and correspondingpipelinesteelsuptoStE480TM. ASTM A355 Gr. P1, A161-94 Gr. T1A, A182M Gr. F1, A204M Gr. A, B, C, A250M Gr. T1, A217 Gr. WC1;

Union S2Ni2,5

EN756 S2Ni2 AWSA5.23 ENi2

0,10

0,10

1,00

2,50

0,09

0,15

0,90

3,30

Flux: UV 420 TT, UV 421 TT, UV 418 TT, UV 400, UV 306.

Union S2Ni3,5 Union S2Ni370

EN756 AWSA5.23 ENi3 EN756 AWSA5.23

S2Ni3

S2Ni1,5 EG[ENi1(mod.)]

0,08

0,10

0,95

CryogenicfinegrainedstructuralsteelsuptoS460NL,P460NL andspecialstructuralsteelssuchas12Ni14G1. ASTM A633 Gr. E, A572 Gr. 65, A203 Gr. D, A333 and 334 Gr A350 Gr. LF; Flux: UV 421 TT, UV418 TT. Fortheweldingofcryogenicsteels: 10Ni14,SA350G.LF3,SA203Gr.D.

1,30

Flux: UV 421 TT, UV 418

FinegrainedstructuralsteelsuptoS420NL,P420ML,especia 15MnNi6-3andothercryogenicsteels. (In combination with UV 421 TT tested acc. to KTA 1408.) Flux: UV 421 TT, UV 418 TT.

Union S2NiMo1

EN756 SZ2Ni1 AWSA5.23 ENi1

0,11

0,10

1,00

0,25

0,90

Creepresistantandcryogenicfinegrainedstructuralsteelsu S460NL,P460NLandcorrespondingoffshoreandpipesteels. Flux: UV 421 TT, UV 418 TT.

318




Sub-arc wires

Union S2Si

Classification

EN756 AWSA5.17

S2Si EM12K



C

Si

Mn

0.10

0.30

1.00

Cr

Mo

Ni GeneralstructuralsteelsuptoS355JR,boilerplatesuptoP295G especiallyforpipesteelsuptoL360andunalloyedboilertubes. Flux: UV 306, UV 400, UV 421 TT, UV 418 TT.

Union S3

EN756 AWSA5.17

S3 EH10K

0.12

0.10

1.50

GeneralstructualsteelsuptoS355JR,boilerplatesuptoP355GH shipbuildingsteels,finegrainedstructuralsteelsuptoP355N,S355 ASTM A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 G

A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A A515 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A; A570 Gr. 30, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 5 A668 Gr. A, B; A907 Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50 Flux: UV 420 TT, UV 421 TT, UV 418 TT, UV 306, UV 400.

Union S3Mo Union BTi Mo 3 AWS S 5.23 A EG Union S3NiMo

EN756 S3Mo EN12070 SMnMo AWS A 5.23 EA4 EN756

SZ

0.12

0.10

1.50

0.50

Mo-alloyedsteelsandboilerplatesofquality16Mo3and finegrainedstructuralsteelsuptoS460N,P460N. Flux: UV 420 TT, UV 421 TT, UV 418 TT.

0.08

0.25

1.20

0.55

+Ti

B+ EN756 AWSA5.23

S3Ni1,5Mo EG[EF1(mod.)]

0.08

0.10

1.50

Fortheweldingofpipesteelsintwo-runtechnique. Flux: UV 309 P.

0.45

1.50

Creepresistantandcryogenicfinegrainedstructuralsteels uptoS550NL,P550MLandWB35,WB36,HY80. Flux: UV 420 TTR, UV 421 TT, UV 418 TT.

Union S3NiMo1

EN756

S3Ni1Mo

AWSA5.23

EG[EF3(mod.)]

0.12

0.10

1.60

0.60

0.95

Reactorstructuralsteelssuchas22NiMoCr37,20MnMo44,

20MnMoNi55, WB36,Welmonil 35,420 Welmonil NiMoCr37; In Combination with UV TTR 43,GS-18 tested according to KTA 140 ASTM A517 Gr. A, B, C, E, F, H, J, K, M, P; A255 Gr. C; A633 A572 Gr. 65; Flux: UV 420 TT (R), UV 421 TT, UV 418 TT. With flux UV 310 D also for pipe steels (double joint).

Union S3NiMoCr

320

EN 14295 S3Ni2,5CrMo AWSA5.23 EG[EF6(mod.)]

0.14

0.10

1.70


0.35

0.60

2.10

Fine grained structural steels water quenched and tempere uptoP690QsuchasN-A-XTRA70,T1andHY100. USS-T 1 etc.; Flux: UV 421 TT, UV 418 TT.



Sub-arc wires

Union Si 3S

Classification

EN756 S3Si AWS 5.17E A H12K



C

Si

Mn

0.10

0.30

1.70

Cr

Mo

Ni

Generalstructuralsteelsandfinegrainedstructuralsteels up S460N, to P460N. Expecially for offshore steels with flux UV 418 TT (COD tested). Flux: UV 421 TT, UV 418 TT.

Union S4Mo

EN756 AWSA5.23

S4Mo EA3

0.12

0.10

2.00

0.50

Mo-alloyedsteelsandboilerplatesofquality16Mo3 aswellasforsurfacingandforpipesteels,suchasAPI5LX60-X80 (two-run technique).

Flux: UV 420 TT, UV421 TT, UV 418 TT, UV 310 D, UV 309 P

Union SP23

EN12070 AWSA5.23

Union SP24

EN12070 SZCrMo2VNb AWSA5.23 EG

322

SZCr2WV EG

0.07

0.06

0.30

0.20

0.50

0.50


2.20

2.40

1.00

W=1.70 V=0.24 Nb=0.05

HCM2S: T/P 23

V=0.24

7 CrMoVTiB10-10 (1.7378); T/P 24

Ti/Nb=0.04

Flux: UV 430 TTR-W

Flux: UV 430 TTR-W


Marathon 543

Marathon

Fluoride basic type Classifications

Typical analysis for wire and weld metal in wt. %:

EN 760

SA FB 2 55 DC Characteristics and field of use

Designation

Marathon 543 is an agglomerated flux of fluoride basic type with a high basicity. Outstanding good welding properties. For joining and surfacing applications of creep resistant CrMo steels such as e.g. 12CrMo19-5 (Mat. No. 1.7362), P 91/T 91, X10CrMoVNb9-1 (Mat. No. 1.4903), X20CrMoWV12-1 (Mat. No. 1.4935). In combination with the new sub arc wires Thermanit MTS 616 the flux is suited for welding steels of type P 92 according to ASTM A 335 and with Thermanit MTS 911 for steels of type X11CrMoWVNb9-1-1 (1.4905), E 911 (P911).

Grain size

EN 760: 3 - 20 (0,3 - 2,0 mm)

Packaging

25 kg plastic bag

Advice

It is advisable to redry the welding flux for about 2 h at 300-350 °C (572-662 °F) prior to use.

Main constituents in %

SiO2+TiO2 14

Basicity (Boniszewski)

Mol.-% 3,8

C

Thermanit MTS 3

TÜV 6527

ThermanitMTS4

7814

ThermanitMTS616

9391

ThermanitMTS911

9228

324

Cr

Mo

Ni

V

0.11 0.30 0.50 9.00 1.00 0.80 0.20 0.11 0.30 0.60 8.90 0.98 0.75 0.20

ThermanitMTS4 Weldmetal

0.25 0.25 0.70 11.50 0.90 0.50 0.30 0.18 0.25 0.65 11.40 0.88 0.45 0.30

Thermanit MTS 616 0.11 0.38 0.45 Weldmetal 0.09 0.38 0.60

8.8 8.7

0.45 0.65 0.20 0.43 0.60 0.20

Thermanit MTS 911 0.11 0.35 0.45 Weldmetal 0.10 0.35 0.60

9.0 8.9

0.98 0.75 0.20 0.96 0.70 0.20

UnionS1CrMo5 Weldmetal

0.08 0.30 0.50 5.80 0.60 0.07 0.30 0.60 5.70 0.58 -

-

-

Mechanical properties of the weld metal (as welded):

Al2O3+MnO 18

Heat treatment


0.2%Yield strength 2 ≥ N/mm

Tensile Elon strength l0 N/mm2

≥

750°C/4h RT 760°C/2h 400

540 700 18 400 540 14 460 380 500 500 360 480

ThermanitMTS4

760°C/4h*

550 450

RT

700 450

18 500

ThermanitMTS616 760°C/4h

RT

560 700 18 600 290 350

ThermanitMTS911 760°C/4h

RT

560 700 18 600 300 360

Controlas 1373

Test temp. °C

ThermanitMTS3 CaF2 31

Wt.-% 2,9

Approvals

Mn

Thermanit MTS 3 Weldmetal

Designation

CaO+MgO 32

Si

UnionS1CrMo5

740°C/2h

RT

420 450

580 350

18 480

*Special heat treatment Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

UA 600 Aluminate basic type Classifications

Manganese-sil EN 760

Classifications

EN 7 6 0

SA AB 1 65 DC H5


SA MS 1 87 AC H5

UA 600 is an agglomerated flux of aluminate basic type for surface welding of unalloyed and low alloyed steels. Due to its neutral Si and Mn pick-up behaviour it is possible to apply the flux with different unalloyed and low alloyed sub arc wires within a large field of use. Very low carbon burn-out of weld metal. If used in combination with corresponding wires it is possible to manufacture crack-free weld metal up to about 50 HRC. UA is suited for welding singleslag anddetachability multi wire. Outstanding low 600 consumption of flux and good even at high interpass temperatures.


UV 300 is an agglomerated flux of manganese-silicate Designed for single and multiple layer welding and espe suited for two run technique (pipe fabrication). Outstand removability. Very low weld metal consumption of abo flux material when welding 1 kg wire. Suited for welding unalloyed and low alloyed steels.

Grain size

EN 760: 3 - 16 (0.3 - 1.6 mm)

Packaging Advice

25 kg plastic bag If stored properly the flux can be used without redrying from the bag. Flux that has become humid has to be re about 2 h at 300-350 °C (572-662 °F) prior to use.


SiO2+TiO2 40

CaO+MgO 28


Mol.-% 1.2

Weight % 0.9

EN 760: 3 - 20 (0.3 - 2.0 mm)

Grain size

25 kg plastic bag

Packaging

Typical analysis for wire and weld metal in wt. %: Designation

If transported and stored properly the flux can be used without redrying directly from the bag. Flux that has become humid should be redried for aout 2 h at 350-400 °C (662-752 °F) prior to use.

Advice


SiO2+TiO2 18


Mol.-% 2.9

326

CaO+MgO 36

Al2O3+MnO 16

Al2O3+MnO 24

CaF2 20

Weight % 2.2


C

Si

Mn

Mo

UnionS1 Weldmetal

0.10 0.05

0.10 0.65

0.50 1.00

-

UnionS2 Weldmetal

0.10 0.05

0.10 0.65

1.00 1.35

-

UnionS2Mo Weldmetal

0.10 0.05

0.10 0.65

1.00 1.35

UnionS2Si Weldmetal

0.10 0.05

0.30 0.80

1.00 1.35

Weldmeta acc. to EN 75 AWS A 5.17 - SFA AWS A 5.23 - SFA

-

S350MSS1 F6A0-EL12

-

S352MSS2 F7A2-EM12

0.50 0.45

S462MSS2M F8A2-EA2-

-

S422MSS2Si F7A2-EM12


UV 300 Manganese-silicate type

Aluminate-

Mechanical properties of the weld metal at different heat treatments: Wire electrodes used

Heat treatment


Tensile strength ≥

Elongation l0=5d0 ≥ %

N/mm2

Classifications

±0°C

-20°C

UnionS1

AW SR

355 300

460 420

25 25

50 60

40 50

28 28

UnionS2

AW SR

355 310

480 480

25 25

60 80

60 80

28 34

60

50

34

UnionS2Mo

AW

470

UnionS2Si

AW SR

420 355

550 500 480

22 25

AW=aswelded SR = stress relieved: 580 °C (1076 °F) / 5 h / air

60 25

SA AR 1 76 AC H5

Impactvalues* ≥ J (CVN) +20°C

60 80


UV 305 is an agglomerated flux of aluminate-rutile type joining and surface welding. Suited for direct and altern current. The flux is suited for butt welding in two-run tec and for sheet thickness up to 10 mm for fillet welding. It is especially suited for welding tube walls. Suited sub-arc wires: Union S 1, S 2, S 2 Si, S 2 Mo and for boiler walls also Union S 2 CrMo, S 1 CrMo 2, Union S P23, Union S P2 It has outstanding good slag detachability (even in ves) and allows high welding speed.

Grain size

EN 760: 4 - 14 (0.4 - 1.4 mm), Tyler 12 x 42

Packaging

25 kg plastic bag If requested: steel drum – content 200 kg

Advice

If stored properly the flux can be used without redrying from the bag. Flux that has become humid should be re

28 60

EN 760

34

*Averagevaluesfrom3tests

about 2 h at 300-350 °C (572-662 °F) prior to use.

328



SiO2+TiO2 26


Mol.-% 0.7

Al2O3+MnO 55

CaF2 + CaO + MgO 8

Weight-% 0.6


UV 306 Aluminate-rutile type Classifications

AluminateMechanical properties of the weld metal, as welded:

EN 7 6 0

SA AR 1 77 AC H5 UV 306 is an agglomerated flux designed for joining applications on general-purpose structural and pipe steels. Suitable for use on DC and AC. For single- and multi-wire welding with high welding speed using the two-run technique as well as for fillet welding. Very good slag removability.

UnionS1

360

460

22

80

60

47

Grain size

EN 760: 3 - 16 (0.3 - 1.6 mm)

UnionS2

420

530

22

80

60

47

Packaging

25 kg plastic bag (200 kg steel drum)

22

70

60

47

Advice

If stored properly the flux can be used without redrying directly from the bag. Flux that has become humid should be redried for about 2 h at 300-350 °C (572-662 °F) prior to use.



SiO2+TiO2 24

Al2O3+MnO 50


Mol.-% 0.8

Weight % 0.6

CaF2+CaO+MgO 16

Wire electrodes used

UnionS2Mo Union S 2 Si UnionS3

Designation

C

Si

Mn

Mo

UnionS1 Weldmetal

0.10 0.06

0.10 0.60

0.50 0.90

-

UnionS2 Weldmetal

0.10 0.06

0.10 0.60

1.00 1.40

-

UnionS2Mo Weldmetal

0.10 0.06

0.10 0.60

1.00 1.40

UnionS2Si Weldmetal

0.10 0.06

0.30 0.75

1.00 1.60

-

UnionS3 Weldmetal

0.12 0.07

0.10 0.60

1.50 1.60

-

330

420 420

TÜV

UnionS1 Weldmetalclassification acc. to EN 756 AWS A 5.17 - SFA 5.17 AWS A 5.23 - SFA 5.23

-

S352ARS1 F6A0-EL12

-

S423ARS2 F7A2-EM12

0.50 0.45

470

Tensile strength ≥

N/mm2

550 540 520


22 22

Impactv ≥ J (CVN) +20°C ±0°C

70

-

50

80

60

4

* Average values from

Approvals Typical analysis for wire and weld metal in wt. %:


DB

ABS

GL

LR

51.132.04

Union S 2

2590

Union S 2 Mo

7739

51.132.04

2M/2YM

3YTM

2M/2YM

S462ARS2Mo F8A2-EA2-A2

-

S422ARS2Si F7A2-EM12K

-

S423ARS3 F7A2-EH10K



UV 400 Aluminate basic type Classifications

Aluminate b Mechanical properties of the weld metal for different treatments:

EN 760

SA AB 1 67 AC H5 UV 400 is an agglomerated flux of aluminate basic type designed for joining and surfacing applications with general-purpose structural steels, fine grained structural steels, boiler and pipe steels. The flux is characterized by its low silicon and moderate manganese pickup. It can be used on DC and AC. Its good welding characteristics and the technological properties of the weld metal produced with different wires permit universal use.


Wire electrodes used UnionS1 UnionS2

Grain size

EN 760: 3 - 20 (0.3 - 2.0 mm)

Packaging


Advice

If stored properly the flux can be used without redrying directly from the bag. Flux that has become humid should be redried for about 2 h at 300-350 °C (572-662 °F) prior to use.

UnionS2Si


SiO2+TiO2 20

UnionS3


Mol.-% 2.3

CaO+MgO 30

Al2O3+MnO 26

UnionS2Mo

CaF2 16

Weight % 1.7

C

Si

Mn

Mo

UnionS1 Weldmetal

0.10 0.06

0.10 0.35

0.50 0.90

-

UnionS2 Weldmetal

0.10 0.06

0.10 0.35

1.00 1.35

-

UnionS2Mo Weldmetal

0.10 0.06

0.10 0.35

1.00 1.35

UnionS2Si Weldmetal

0.10 0.06

0.30 0.35

1.00 1.50

-

UnionS3 Weldmetal

0.12 0.07

0.10 0.35

1.50 1.60

-

334

355 330

460 420

22

s

400 355 290

480 480 460

22

s n

u

u

470 s

u

550 470

420

500

120 100 140 120 80 60

6

25 22

100 22

22

s

355

480

s

420 380

500 500

u

100 100 110 120

4

25

22 550

Impac ≥ J (CVN) ±0°C

90 100

100 25

22 25

47 100

80 140

47 120

120 120 140 120

6

AW = as welded SR = stress relieved: 580 °C (1076 °F) / 5 h / air N = normalized: 920 °C (1688 °F) / 1 h / air

Weldmetalclassification acc. to EN 756 AWS A 5.17 - SFA 5.17 AWS A 5.23 - SFA 5.23

-

S353ABS1 F7A4-EL12

-

S384ABS2 F7A4-EM12

0.50 0.45

u

0.2%-Yield Tensile Elongation strength strength l0=5d0 2 2 +20°C ≥ N/mm ≥ N/mm ≥ %

* Average values from 3 tests


Condition

Approvals

TÜV

DB

ABS 3YTM

BV 4Y40TM

GL

LR

3YTM

3YTM

UnionS2

6170 51.132.03

Union S 2 Mo

6233 51.132.03 3YT/4YM 4Y40TM 3YT/4YM 3YTM IIIY

I

S464ABS2Mo F8A4-EA2-A2

-

S424ABS2Si F7A4-EM12K

-

S424ABS3 F7A4-EH10K



UV 418 TT

UV 420 TT / UV 420 T

Fluoride basic type Mechanical properties of the weld metal, as welded: Wire electrodes used UnionS2 UnionS2Mo

0.2%Tensile Yield strength strength 2 2 ≥ N/mm ≥ N/mm 400 470

480

26

550

Classifications

ElonImpactvalues* gation ≥ J (CVN) l0=5d0 +20° C ± 0 °C -20° C -40 °C - 60 °C -80° C ≥ % 160

140

100

25

160

140

100

47

420

520

25

160

140

120

100

80

47

UnionS2Ni3,5

470

560

25

160

140

120

100

80

47

UnionS2Ni370

420

530

25

160

140

100

70

47

UnionS2NiMo1

500

560

25

180

160

120

100

80

UnionS2Si

420

520

26

160

140

100

60

47

510

26

160

140

100

47

27

400

UnionS3Mo

470

550

25

160

140

100

47

UnionS3NiMo

550

620

22

160

140

120

80

47

UnionS3NiMo1

550

640

22

160

140

110

70

47

UnionS3NiMoCr

690

760

17

120

100

80


UV 420 TT/ UV 420 TT-LH is an agglomerated flux of fl basic type for joining and surfacing applications with ge purpose structural steels, fine grained structural steels creep resistant steels. It is characterized by its gical behaviour. When used in combination with electrodes the weld metal has high toughness propertie subzero temperatures. It is suited for single wire and tandem welding.

Grain size

EN 760: 3 - 20 (0.3 - 2.0 mm); 3 - 25 (0.3 - 2.5 mm) 25 kg plastic bag (200 kg steel drum)

47

UnionS2Ni2,5

UnionS3

EN 7 6 0

SA FB 1 65 DC / SA FB 1 65 DC H5

47

UnionS3Si

460

550

26

160

140

120

70

UnionS4Mo

550

620

18

140

100

60

47

Packaging

27

27

27

Advice



SiO2+TiO2 15


Mol.-% 3.4

CaO+MgO 35

Approvals

338

TÜV 7276

DB 51.132.05

C

DNV

1379

VY42(H5)


47

Designation

GL 6Y42M

LR

BV

5Y42H5 5Y46 5Y42SR


Ca 25

Weight % 2.5

C

Si

Mn

Cr

Mo


UnionS3Si

Al2O3+MnO 21

Ni

V

W

Cu

Weld acc. to EN 756 AWS A 5.17 - S AWS A 5.23 - S

Union S 2 Weldmetal

0.10 0.070.10 0.251.00 1.05

S 35 FB 4 S2 F7A4-E

UnionS2Mo Weldmetal

0.10 0.10 1.00 0.070 .251 .05

UnionS3 Weldmetal

0.120 .101 .50 0.08 0.25 1.50

UnionS3Mo Weldmetal

0.12 0.10 1.50 0.080 .251 .50

0.50 0.45

S464FBS3 F8A4-E

UnionS4Mo Weldmetal

0.12 0.10 2.00 0.080 .251 .80

0.50 0.45

S504FBS4 F8P4-E

0.50 0.45

S464FBS2 F8A4-E S384FBS3 F7A4-E


UV 420 TT / UV 420 TT-LH

UV 420 TT / UV 420 T

Fluoride basic type Mechanical properties of the weld metal, as welded:


C

Si

Mn

Cr

Mo

Ni

V

W

Thermanit MTS 4 Weld metal

0.25 0.30 1.00 11.5 1.00 0.50 0.30 0.50 0.15 0.40 1.05 10.5 0.95 0.40 0.25 0.45

UnionPatinaxU Weldmetal

0.11 0.10 0.85 0.08 0.25 0.95

0.75 0.70

UnionS1CrMo20 .10 0.10 0.50 2.40 1.00 Weldmetal 0.07 0.25 0.75 2.25 0.95

Cu

Weldmetalclassification acc.to EN 756 / •EN 14295 AWS A 5.17 - SFA-5.17 AWS A 5.23 - SFA-5.23 F9PZ-EG-G

0.50 S422FBSO 0.45 F7A2-EG-G F9P0-EB3R-B3


UnionPatinax U

Union Mo 2S

24

510

470

550

26 24

±0°C

100 160 140

-

100 140

10

120

80

470

550

24

160

140

100

510

24

160

140

80

F8P0-EB2R-B2

Union S NiMo 3

UnionS2Ni2,5 Weldmetal

0.10 0.10 1.00 0.07 0.25 1.05

2.50 2.40

S466FBS2Ni2 F8A8-ENi2-Ni2

UnionS 3NiMo1

UnionS2Ni370 Weldmetal

0.08 0.10 0.95 0.060 .251 .00

1.30 1.25

S425FBS2Ni1,5 F7A6-EG-G

UnionS3NiMo Weldmetal

0.08 0.10 1.50 0.06 0.25 1.50

0.45 1.50 0.40 1.40

S506FBS3Ni1,5Mo F9A8-EG-F1

UnionS3NiMo1* 0.12 0.10 1.60 Weldmetal 0.08 0.25 1.55

0.60 0.95 0.55 0.90

S506FBS3Ni1Mo F9A8-EG-F3

UnionS 3

400

Union Mo 3S

510

470

550

560

620

560

UnionS NiMoCr 3

620

690

760

26 24 22 20

160 140

120

160 160

17

140

80

140

80

140

100

10

80

80

60


Approvals:

TÜV

ThermanitMTS4

Union S CrMo 1 2

1799

51.132.02

3358

EV

1793

0179 1795

UnionS3Mo

1796

UnionS3NiMo1 UnionS3NiMoCr

51.132.02

1794

UnionS3

UnionS3NiMo

DB

51.132.09

5209

Union 2S

Union Mo 2S

CONTROLAS

4675

UnionPatinaxU

CrMo Union 2S


510

+20°C

420

-

340

N/mm2

Impactva ≥ J (CVN)

UnionS Ni 2 370

0.12 0.10 0.80 1.20 0.50 0.08 0.25 0.95 1.10 0.45

* Tramp elements Co and Ta, in conformidity with regulations on reactor construction


UnionS2Ni2,5

UnionS2CrMo Weldmetal

• S 69 4 FB SZ3Ni2,5CrMo F11A6-EG-F6

≥

400

-

Union S 3 NiMoCr 0.14 0.10 1.70 0.35 0.60 2.10 Weldmetal 0.08 0.25 1.55 0.32 0.58 2.00

Tensile strength

400

Union 2S

UnionS1CrMo5 0.08 0.30 0.50 5.80 0.60 Weldmetal 0.06 0.30 0.75 5.50 0.55

F8PZ-EB6-B6


E

1797 3020

0189

2206 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

UV 420 TT / UV 420 TT-LH

UV 420 TT / UV 420 T

Fluoride basic type Mechanical properties of weld metal for different heat treatments and test temperatures: Wire electrodes used

Heat treatment

ThermanitMTS4 Union CrMo 1 2 S

A** A*

Union Mo 2S Union Mo 3S Union NiMo 3S Union NiMo 3 1 S

550 460

UnionS1CrMo5 740 °C / 4 h Union CrMo 2S

0.2% Yield strength 2 ≥ N/mm

Test temperature 20 °C (68 °F)* Tensile Elongation Impact values strength l0=5d0 ≥ J (CVN) 2 ≥ N/mm ≥ % 660

560

15

≥

24

49 Joule/cm2 (DVM)

120

Wire e lectrodes used

UnionS CrMo2 1

500

620

18

47

A* +N

550 480

24 30

140 120

470 280

550 440

24 26

165 125

Union Mo 2S

A+N

470 320

560 510

24 26

140 130

Union Mo 3S

A+N SR A+N

560 380

600 530

22 24

150 120

SR SR

SR

560

SR A+N

620 500

520 360

22 620

600 540

22 26

Union NiMo 3 S

140 24

A** A*

380

A*

500 360

+

15+ 20

+

+

450

18

42 3

A+N

370 190

570 420

24 25

280 170

380 2

A+N

400 260

590 470

23 20

290 190

410 3

A+N

450 320

600 510

20 25

320 220

41 3

S S

420

S

450 270

++

420++

600++ 580++

580 510

24++ 24++ 22 22

A = tempered, 580 - 620 °C (1076 - 1148 °F) / air A* = tempered, 670 - 720 °C (1238 - 1328 °F) A** = Special heat treatment, please ask for report

SR = stress relieved, 580 - 620 °C (1076 - 1148 °F) SO = 60 h 550 °C (1022 °F) + 40 h 620 °C (1148 °F) / air

SR = stress relieved, 580 - 620 °C (1076 - 1148 °F) SO = 60 h 550 °C (1022 °F) + 40 h 620 °C (1148 °F) / air

N = normalized, 920 °C (1688 °F) / air * = Average values from 3 tests

N * + ++


-

A* +N

A = tempered, 580 - 620 °C (1076 - 1148 °F) / air A* = tempered, 670 - 720 °C (1238 - 1328 °F) A** = Special heat treatment, please ask for report

342

360

280 180

A+N

= = = =

270

22 19

SO Union Mo 4S

500+

540 440

S

UnionS3NiMo1

+

380 200

S

150 140 130

450

Union S 1 CrMo 5 740° C/ 4h Union CrMo S 2

Test temperature 350°C (662 °F)* Test tem 0.2% Yield Tensile Elongation 0.2% Yield strength strength l0=5d0 strength 2 2 2 ≥ N/mm ≥ N/mm ≥ % ≥ N/mm

Heat treatment

ThermanitMTS4

460 330

A*

SO Union Mo 4S

Mechanical properties of the weld metal at different heat treatments and test temperatures:

330 210

420 3

normalized, 920 °C (1688 °F) / air Average values from 3 tests Values at test temperature 450 °C (842 °F) Values at test temperature 400 °C (752 °F)


UV 420 TTR / UV 420 TTR-W

UV 420 TTR / UV 420 T

Fluoride basic type Classifications

EN 7 6 0


SA FB 1 65 DC / SA FB 1 65 AC


Designation

UV 420 TTR is an agglomerated flux of fluoride basic type, mainly for joining and surfacing applications with creep resistant steels. It displays neutral metallurgical behaviour and is characterised by a high degree of purity. It is particularly suitable for welding hydrocrackers because of the low P pick-up of 0.004 % max. When used in combination with wire electrodes Union S 2 CrMo and Union S 1 CrMo 2 it is to meet the most toughness requirements at possible subzero temperatures evenstringent after step-cooling treatment. UV 420 TTR-W permits sound welding on AC, by this achieving a higher level of toughness when welding with CrMo-alloyed sub arc wires.

EN 760: 3 - 20 (0.3 - 2.0 mm); 3 - 16 (0.3 - 1.6 mm)

Grain size


Mn

Cr

Mo

Ni

Weldmet acc. to EN 756 AWS A 5.23 -

0.10 0.10 0.50 2.40 1.00 0.07 0.20 0.75 2.25 0.95 -

-

UnionS2CrMo Weldmetal

0.12 0.10 0.80 1.20 0.50 0.08 0.20 1.00 1.10 0.45

-

-

UnionS2Mo Weldmetal

0.10 0.10 1.00 0.07 0.20 1.05

-

-

0.50 0.45

-

UnionS3NiMo Weldmetal

0.08 0.10 1.50 0.05 0.20 1.50

-

UnionS 3NiMo1 Weldmetal

0.12 0.10 1.60 0.08 0.20 1.55

-

UnionS4Mo Weldmetal

0.12 0.10 2.00 0.08 0.20 1.85

-

F9P2-EB

-

F8P2-EB

-

S464FBS2M F8A4-EA2

-

0.45 1.50 0.40 1.40

S506FBS3 F9A8-EG

-

0.60 0.95 0.55 0.90

S 50 4FB S3 F9A6-EG

-

0.50 0.45

S503FBS4M F8P4-EA3

-

Mechanical properties of the weld metal, as welded:

UnionS2Mo


Advice

Si

UnionS1CrMo2 Weldmetal


Packaging

C

0.2% Yield strength 2 ≥N/mm 470

550

Union S 3 NiMo

560

Union S 3 NiMo 1

560

UnionS4Mo

Tensile Elongation Impact v strength l0=5d0 ≥ J (CVN) 2 ≥N/mm ≥% +20 °C ± 0 °C - 20 °

550

25 660

140 22

680 630

22 18

120

140 140 120

100

120

100

12 0 100

4

100 80

* Average values from 3 tes


SiO2+TiO2 15


Mol.-% 3.4

344

CaO+MgO 35

Al2O3+MnO 21

CaF2 26

Weight % 2.5



UV 420 TTR / UV 420 TTR-W

UV 420 TTR / UV 420 T

Fluoride basic type Mechanical properties of the weld metal at different heat treatments and test temperatures: Wire electrodes used UnionS1CrMo2 UnionS2CrMo UnionS2Mo UnionS3NiMo UnionS3NiMo1

Heat treatment

A*

460 470

560 550

330

480

S N +A

470 290

5 50 440

S N +A

560 420

S

560 500

S N +A

500 355

22 24

N + A*

SO UnionS4Mo

Test temperature 20 °C (68 °F)* Tensile Elongation Impact values strength l0=5d0 ≥ J (CVN) 2 ≥ N/mm ≥ %

0.2% Yield strength 2 ≥ N/mm

A*

Mechanical properties of the weld metal of different heat treatments and test temperatures:

140 140

UnionS1CrMo2 UnionS2CrMo

26

120

26

165 120

660 540

22 24

150 120

Union NiMo S 3

660 620

22

140 140

UnionS3NiMo1

6 00 510

24

24 24 26

140 110

A = tempered, 580 - 620 °C (1076 - 1148 °F) / air A* = tempered, 670 - 720 °C (1238 - 1328 °F) A** = Special heat treatment, please ask for report SR = stress relieved, 580 - 620 °C (1076 - 1148 °F) SO = 60 h 550 °C (1022 °F) + 40 h 620 °C (1148 °F) / air N = normalized, 920 °C (1688 °F) / air *

Wire e lectrodes used

= Average values from 3 tests

Union Mo 2S

Heat treatment

Test temperature 350°C (662 °F)* Test tem 0.2% Yield Tensile Elongation 0.2% Yield strength strength l0=5d0 strength 2 2 2 ≥ N/mm ≥ N/mm ≥ % ≥ N/mm

A*

380

A*

20+

A* + N

22 19

280 180

42 3

A N +

370 220

570 420

24 25

280 170

380 31

N A +

450 320

600 510

20 25

320 220

41 35

S S S

420

S

++

590++ 580++

420++

400 280

590 470

24++ 24++ 23 20

Approvals:


290 190 290 190

410 33

tempered, 580 - 620 °C (1076 - 1148 °F) / air tempered, 670 - 720 °C (1238 - 1328 °F) Special heat treatment, please ask for report stress relieved, 580 - 620 °C (1076 - 1148 °F) 60 h 550 °C (1022 °F) + 40 h 620 °C (1148 °F) / air normalized, 920 °C (1688 °F) / air Average values from 3 tests Values at test temperature 450 °C (842 °F) Values at test temperature 400 °C (752 °F) TÜV

UnionS1CrMo2* 6541 Union CrMo 1S 2 2734 Union 2S 3437 Union CrMo 2S 3439 Union Mo 2 S 3438 Union 3S 3440 Union Mo 3 S 3441 UnionS3NiMo 3442 UnionS3NiMo1 3021/8015 UnionS3NiMoCr 3443 * with UV 420 TTR-W, all others only with UV 420 TTR.

346

270

540 440

N A + A = A* = A** = SR = SO = N = * = + = ++ =

500+

380 200

SO Union Mo 4S

+

C 0167 0162


UV 420 TTRC Fluoride basic type Classifications

Fluoridbasi EN 760

Classifications

SA FB 1 65 DC


SA FB 1 65 DC H5

UV 420 TTRC is an agglomerated fluoride-basic flux with high basicity and neutral metallurgical behaviour. UV 420 TTRC is a special variant of flux UV 420 TTR. It supports the C-content of the wire electrode when DC-welding. In comparison with UV 420 TTR the C-content in the all weld metal is about 0.03-0.04 % higher. It is suitable for multipass welding, for single- and tandem-wire systems. UV 420 TTRC has prime importance for SAW of the high-temperature resistant steel, for joining and surfacing applications.

Grain size

EN 760: 3 - 20 (0.3 - 2.0 mm); Tyler Mesh: 8 x 48

Packaging

25 kg or 40 kg plastic bag, 200 kg steel drum

Advice

Prior to use the flux should be redried for around 2 h at 300-350 °C (572-662 °F).



2 2 SiO 15 +TiO

Mol.-% 3.4

CaO+MgO 35

2 3 Al 21 O +MnO

AWS A5.23 F10A6-EG-F3


Agglomerated fluoride basic flux with high basicity and metallurgical behaviour. It is suitable for single (DC) and tandem (DC and AC) Very good slag detachability. Excellent for narrow gap UV 421 TT can be used in combination with suitable su wires for joint welding of mild, medium alloyed and high

steels. Very good impact toughness of weld metal at low tem

Grain size

EN 760: 3 - 20 (0.3 - 2.0 mm)

Packaging

25 kg plastic bag

Advice

Prior to use the flux should be redried for about 2 h at 300-350 °C (572-662 °F).


SiO2+TiO2 16


Mol.-% 3.3

2 CaF 26

Weight-% 2.5

Weld metal with Union S 3 NiMo1 348

EN 760

EN 14295 S 62 6 FB S3Ni1Mo


CaO+MgO 34

Al2O3+MnO 21

Ca 26

Weight-% 2.5


UV 421 TT Fluoride basic type Mechanical properties of the weld metal, as welded:


C

Si

Mn

Cr

UnionS2 Weldmetal

0.10 0.10 1.00 0.07 0.20 1.05

-

UnionS2Mo Weldmetal

0.10 0.10 1.00 0.07 0.20 1.05

-

UnionS2Ni370

0.08

-

Weldmetal

0.06

0.10 0.20

0.95

-

-

0.50 0.47

-

0.10 0.10 1.00 0.07 0.20 1.05

-


0.09 0.15 0.90 0.06 0.20 0.90

-

-

0.11 0.10 1.00 0.08 0.20 1.05

-

UnionS3 Weldmetal

0.12 0.15 1.50 0.08 0.25 1.50

-

-

0.08 0.10 1.50 0.06 0.20 1.50

-

Union S 3 NiMo 1 Weldmetal

0.12 0.10 1.60 0.08 0.20 1.55

-

0.10 0.20

1.75 1.60

-

S464FBS2Mo F8A4-EA2-A2

1.30

S426FBS2Ni1,5

-

1.25

F7A8-EG-G

-

3.30 S468FBS2Ni3 3.20 F8A15-ENi3-Ni3

-

-

S 50 6FBSZ2Ni1 F8A8-ENi1-Ni1 S385FBS3 F7A6-EH10K

-

0.45 1.50 0.42 1.45

S 55 6FBS3Ni1,5Mo F9A8-EG-F1

-

0.60 0.95 0.55 0.90

S 55 6 FB S3Ni1Mo F9A8-EG-F3

0.35 0.32

0.60 0.58

2.10 • S 69 6 FB SZ3Ni2,5CrMo 2.00 F11A8-EG-F6

-

-

UnionS3Si Weldmetal

0.10 0.30 1.70 0.08 0.30 1.55

-

UnionS4Mo Weldmetal

0.12 0.10 2.00 0.08 0.20 1.85

-

350

S354FBS2 F7A6-EM12

2.30 S468FBS2Ni2 2.20 F8A10-ENi2-Ni2

-

UnionS 3NiMo Weldmetal

-

0.25 0.90 0.22 0.85

-

Weldmetalclassification acc. to EN 756 / EN 14295 AWS A 5.17 - SFA 5.17 AWS A 5.23 - SFA-5.23

-

-

UnionS 2NiMo1 Weldmetal

0.14 0.08

-

-

Ni

-

-

-

1.00


Union S 3 NiMoCr Weldmetal

Mo

-

-

-

0.50 0.47

-

S465FBS3Si F7A8-EH12K

-

S504FBS4Mo F9A4-EA3-A3

-




Tensile Elongation Impact values* strength l0=5d0 N/mm2 +20 °C ± 0 °C - 20 ° ≥ %

≥

Union S 2

400

510

26

150

130

100

Union S 2 Mo

470

560

24

140

120

100

Union S 2 Ni 2,5

470

550

24

160

14 0

120

Union S 2 Ni 3,5

470

560

25

160

14 0

12 0

Union S 2 Ni 370

420

530

24

150

130

100

Union S 2 NiMo 1

500

560

24

160

140

120

Union S 3

420

530

Union S 3 NiMo

560

620

22

140

120

100

Union S 3 NiMo1

560

640

22

140

120

100

780

26

17

150

120

150

4

10

10

120

Union S 3 NiMoCr

690

Union S 3 Si

460

550

26

150

120

100

80

Union S 4 Mo

560

620

22

140

120

80

70

80

* Average values fr


UV 421 TT

UV 430 T

Fluoride basic type Mechanical properties of the weld metal, annealed (annealing temperature 580 °C (1076 °F)): Wire electrodes used


Classifications

EN 760

SA FB 1 55 AC

Tensile Elongation Impact values* ≥ Joule (CVN) strength l0=5d0 N/mm2 +20 °C ± 0 °C - 20 °C -40 °C - 60 °C ≥ %

≥

Union S 2

360

480

26

160

140

120

60

Union S 2 Mo

460

560

24

140

120

100

47

Union S 2 Ni 2,5**

460

560

24

160

150

130

47


-

100

60

Union S 2 Ni 3,5**

440

560

25

160

150

120

Union S 2 Ni 370

420

520

24

160

14 0

12 0

80

47

Union S 2 NiMo 1

480

560

24

160

140

120

10 0

47

Union S 3

400

510

Union S 3 NiMo

560

620

Union S 3 NiMo1

560

640 780

26

160

22 22 18

150

130

100

80

60

120

110

80

47

140

120

100

70

47

80

60

temperatures, even after step-cooling.

47

140

100

UV 430 TTR-W is an agglomerated fluoride basic weldi displaying neutral metallurgical behaviour. It is suited for single (AC) and tandem (DC and AC) we Especially suited for creep resistant steel of type 2 1/4 1 % Mo - 0,25 % V. Very good impact toughness of weld metal at subzero

Union S 3 NiMoCr

690

Union S 3 Si

420

510

22

140

120

100

80

47 47

Union S 4 Mo

560

620

22

140

120

80

47

-

Grain size

EN 760: 3 - 16 (0.3 - 1.6 mm)

Packaging

25 kg plastic bag

Advice

It is advisable to redry the welding flux for about 2 h at 300-350 C (572-662 °F) prior to use.


SiO2+TiO2 15


Mol.-% 3.6

-

* Average values from 3 tests ** (–100 °C (–148 °F) > 27 J) Approvals: Union 2S

TÜV ABS

WIWEB

GL

LR

DNV Controlas

4Y40

Union Mo 2S 3344 UnionS2Ni2,5 2213 Union Ni 3705 2S

BV

3285 Ni2 5Y50UM

7YM

DB

51.132.06

3M/ VYM 5Y40M

210

51.132.06 0064 51.132.06 51.132.06

8010 Union 3S

5498

UnionS3Si

Ca 26

5Y46

5Y46 IVY46

51.132.06

forHY80 5Y55M 460

UnionS3NiMoCr 5063

352

Al2O3+MnO 21

51.132.06 461

UnionS3NiMo UnionS3NiMo1

CaO+MgO 35

5Y50

5Y50

VY50

4Y69M forHY100 5Y69M


51.132.06

Weight % 2.6


UV 430 TTR-W Fluoride basic type Typical analysis for wire electrodes and weld metal* in wt. %: Designation

C

Si

Mn

Cr

Mo

V

Nb

UnionS1CrMo2V Weldmetal

0.12 0.10 0.60 2.45 1.00 0.30 0.020 0.09 0.15 0.85 2.35 0.98 0.27 0.016

UnionSP23 Weldmetal

0.07 0.30 0.50 2.20 0.06 0.35 0.65 2.10

0.22 0.18

0.05 0.04

UnionSP24 Weldmetal

0.06 0.20 0.50 2.40 1.00 0.24 0.05 0.30 0.65 2.30 0.95 0.20

0.05 0.04

– –

W – – 1.70 1.60 – –

Mechanical properties of the weld metal: Designation

UnionS 1 CrMo 2 V*

Heat treatment

705°C/10h 705°C30 / h

Test- Yield Tensile Elongation temp. strength strength l0=5d0 2 °C ≥N/mm ≥N/mm2 ≥ %

Impact values ≥ Joule (CVN) - 20°C - 30°C

RT

530 620 18 100 482 450 500 16 RT 500 600 20 100 482 380 450 16

UnionSP23

740°C/ 2h RT 500 600 15 54(RT) 740°C/15h RT 450 550 18 70(RT) 600 300 320 16

UnionSP24

740°C/ 2h RT 450 590 15 54(RT) 740°C/15h RT 450 590 15 70(RT) 600 300 330 15

54 54

*) Single wire welding on AC

354



Sub arc wires and fluxes (high alloyed)

Summary Wires

for submerged welding high alloyed and creep resistant steels and nickel base alloys Fluxes

for submerged welding high alloyed and creep resistant steels and nickel base alloys

356



Wires and fluxes (high alloyed) for submerged arc welding high alloyed and creep resistant steels and nickel base alloys

Wire

Classifications

Thermanit

EN 12072 / EN ISO 18274 AWS A 5.9 / 5.14 A Material No.

A

ATS4

GE-316L

• •

S19123Nb ER318 1.4576 S199H ER19-10H 1.4948 S19123L ER316L 1.4430

H-347

19 Nb S9 ER347 1.4551

JE-308L

S199L ER308L 1.4316

360

Typicalnalysis otfhe wire lectrode (%)

C

Si ≤

0.05

0.06

0.02

Mn

Fielou dfs/e Materials

Cr

Mo

Ni

Nb

others

Mar

≤

0.6

0.5

0.6

1.7

1.6

1.7

19.5

2.8

18.8

18.5

11.5

12xC

Jointsandsurfacingwithmatching stabilized and non stabilized CrNiMo steels such 1.4571; as 1.4583; AISI 316, 316L, 316Ti, 316 Cb

9.3

2.8

Jointsandsurfacingwithmatching high temperature resistant steels 1.4948; as such AISI 304H, 321H, 347H

12.2

N 0.04

0.06

0.025

Fl

0.6

0.6

1.8

1.8

19.5

20.0


9.5

9.8

≥

12xC

431/2

104

Jointsandsurfacingwithmatching 431 CrNiMo steels such as 1.4404; 1.4541; 1.4435; UNS S31653; AISI 316, 316L, 316Ti, 316Cb Joints and surfacing with matching stabilized and non stabilized austenitic steels such as 1.4301; 1.4541; AISI 347, 321, 304, 304L, 304LN; ASTM A296 Gr. CF 8 C, A157 Gr. C9; A320 Gr. B8C or D Joints andsurfacing withmatching 431/ stabilized and non stabilized steels such 1.4301; as 1.4306; 1.4311; AISI 304, 304L, 304LN, 302, 321, 347; ASTM A 157 Gr. C9; A320Gr.B8CorD



Wire

Classifications

Thermanit


• •

L

S 25 4 – 1.4820

Nicro 82

S Ni6082(NiCr20Mn3Nb) ERNiCr-3 •2.4806

Nimo C

Ni6452(NiCr20Mo15) • SERNiCrMo-7(mod.) •


C

Si ≤

0,10

Mn


Cr

Mo

Ni

S188Mn ER307 (mod.) 1.4370

others

Mar

≤

0,9

1,2

26,0

0,02

0,2

3,2

20,5

0,010

0,1

0,9

20,0

4,5

Bal.

15,0

Bal.

Joints and surfacing with matching 213 stainless heat resistant CrNi steels 1.4340; such as1.4821 2,6

Fe≤ 2

Austenite ferritejoints; joints of stainless, heat resistant, creep resistant and cryogenic steels

Fe

Jointsandsurfacingson matching and similar alloys alloys cast and

1,5 V ≤0,4 ≤

2.4839 X

Nb

0,10

Fl

1,0

7,0

19,0

9,0

4

Jointsandsurfacingsonhightensile, 104 unalloyed and alloyed structural, quenched and tempered, and armur steels, same parent metal or in combination; unalloyed and alloyed boiler or structural steels with highalloyed Cr and CrNi steels; heat resistant steels up to 850 °C (1562 °F); austenitic high manganese steel with matching andand other steels. Cryogenic sheet metals pipe steels in combination with austenitic parent metals.

13/04

362

S13 4 ER410NiMo (mod.) 1.4351

0,02

0,2

0,6

12,2


0,5

4,7

Joints andsurfacingson matching 13 % Cr steels such as 1.4313; 1.4002; ACI Gr. CA 6 NM



Wire

Classifications


Thermanit


• •

C

Si ≤


Mn

Cr

Mo

0,08

0,8

0,6

17,5

17/06

SZ176 ER630 (mod.) 1.4405

0,03

0,6

0,7

17,0

1720

SZ17Mo – 1.4115

1740

SZ17MoH – 1.4122

18/17E

19/15

364

0,22

others

Mar

S 17 ER430 (mod.) 1.4015

SZ1715MnW – –

Nb

≤

17

17/15TT

Ni

0,5

10,5

Surfacings of sealing faces on fittings made of low alloyed steels

0,9

17,5

5,5

14,0

Jointsandsurfacingsonmatching 17 CrNi(Mo) % 13 steels such as 1.4313; 1.4405 W 3,5

0,22

0,43

S18165NL ER317L (mod.) 1.4440

0,02

S20163MnNL ER316L (mod.) 1.4455

0,02

Fl

0,8

0,8

0,4

0,40

0,6

3,7

17,0

16,5

18,5

1,1

1,1

4,2

0,40

7,5

20,5


3,0

15,5

Jointsoncryogenic-austenitic 10 Ni steels, suitable for quenching and tempering such as 1.5662; 1.6903 UA6

Jointsonmatchingsteels; UA60 surfacings of sealing faces on fittings made low of alloyed steels N 0,15

0,6

213/U

Jointsonmatchingsteels; surfacings of sealing faces on fittings made low of alloyed steels

0,40

17,5

213/UA 6

N 0,18

Jointsandsurfacingsonmatching 104 steels such as 1.4415; 1.4429; 1.4439; AISI 316CB, 316L, 317LN, 317L; UNS S31726 Jointsandsurfacingsonmatching steels such as non magnetic and cryogenic; 1.3965; 1.4404; 1.5662

104/21



Wire

Classifications

Thermanit


20/10

20/25Cu

22/09

25/14 E-309L


• •

S20103 ER308Mo (mod.) 1.4431

C

Si ≤

0,07

Mn


Cr

Mo

Ni

Nb

others

Mar

≤

0,8

1,3

20,0

3,3

10,0

JointsonstainlessCrNiMosteels and dissimilar of materials

S20 255CuL ER385 1.4519

0,020

0,2

2,3

21,0

4,9

25,0

Cu

S2293NL ER2209 ≈1.4462

0,02

0,5

1,6

23,0

3,2

8,8

N

S2312L ER309L 1.4332

surfacings onmatching 1,5 Jointsand austenitic CrNiMoCu steels/cast steel grades; 08904 N

0,15 0,02

Fl

0,6

1,8

24,0

13,2

JointsonmatchingDuplexsteels 1.4462; such as UNS S31803, S32205

431/

431/1

431

Joinings:ofandbetweenhigh-tensile, 431 unalloyed and alloyed quenched and tempered steels, stainless, ferritic Cr and austenitic CrNi steels, high manganese steels. Weld claddings: for first layer of chemical resistant claddings on ferritic-pearlitic steels up to fine grained steel S500N used in steam boiler and pressure boiler construction, moreover for creepsteels resistant fine grained structural 22NiMoCr4-7 acc. to leaflet “SEW-Werkstoffblatt” No. 365, 366, 20MnM0Ni5-5 and G18NiMoCr3-7.

366




Wire

Classifications

Thermanit


25/22H


• •

S25222NL ER310 (mod.) 1.4465

C

0,025

Si

Mn

≤

≤

0,2

6,0


Cr

Mo

Ni

others

Mar

25,0

2,2

22,5

N 0,12

617

S Ni6617(NiCr22Co12Mo9) ERNiCrCoMo-1 •2.4627

0,07

0,2

0,2

20,5

8,8

Bal.

625

• SNi6625(NiCr22Mo9Nb) • ERNiCrMo-3

0,03

0,3

0,20

22,0

9,0

Bal.

2.4831

368

Nb

Fl


3,6

Jointsandsurfacingsonmatching steels such as 1.4465; especially suited for urea synthesis plants

431/10

Co 10,4 Fe ≤ 2

Joints of high temperature resistant steels such as 1.4876 and NiCr23Cu12Mo-, NiCrMo alloys

Fe

Austeniteferritejoints;jointsof stainless, heat resistant, high temperature resistant and cryogenic steels

≤

1,5


Marathon 104 Fluoride basic type Examples of application:

Mechanical properties of the weld metal (as welded): Designation

Thermanit A Thermanit ATS 4 Thermanit GE-316L Thermanit H-347 Thermanit JE-308L Thermanit Nicro 82 Thermanit Nimo C Thermanit 13/04* Thermanit 17/15 TT Thermanit 18/17 E Thermanit 19/15 Thermanit 20/25 Cu Thermanit 22/09 Thermanit25/14E-309L Thermanit 25/22 H Thermanit 625

0.2%Yield strength ? ≥ N/mm 350 320 320 350 320 350 420 550 430 320 400 320 450 350 320 420

Tensile strength ? ≥ N/mm 550 550 550 550 550 600 700 800 620 550 620 550 680 550 580 720

Elongation l0=5d0 ≥ % 30 35 35 30 35 35 35 15 30 34 35 35 25 35 35 35

Impactvalue at RT ≥ J (CVN) 65 80 70 65 70 100 70 50 80 80 80 80 80 80 80 80

Material specification X4CrNi13-4 X8Ni9 X2CrNiMoN13-5 X2CrNiMoN17-12-2 X10CrNiMoNb18-12 X2NiCrMoCu25-20-5 X2CrNiMoN22-5 X1CrNiMoN25-25-2 NiCr22Mo9Nb X10CrNiMoNb18-12 X12CrNiTi18-9 X2CrNiMo18-10 X5CrNiNb18-10 X2CrNi19-11 Alloy800(H) NiMo16Cr16Ti

Material No. 1.4313 1.5662 1.4439 1.4406 1.4583 1.4539 1.4462 1.4465 2.4856 1.4583 1.4878 1.4404 1.4550 1.4306 1.4876 2.4610

Designation Thermanit13/04 Thermanit17/15TT Thermanit 18/17 E / Thermanit 19/1 Thermanit1 9/15 Thermanit 19/15 Thermanit2 0/25C u Thermanit22/09 Thermanit 25/22 H Thermanit625 Thermanit A/Thermanit GE-316L ThermanitATS4 Thermanit GE-316L ThermanitH -347 ThermanitJE-308L ThermanitNicro82 ThermanitNimoC

*) after heat treatment 600 °C (1112°F) / 8 h / furnace cooling

372



Marathon 213 Calcium silicate type Classifications

EN 7 6 0


SF CS 2 63 DC Characteristics and field of use

Marathon 213 is a fused calcium silicate welding flux for joining and surfacing creep resistant, stainless and heat resistant steels and dissimilar steels as well as for austenite ferrite joints. In combination with wire Thermanit JE-308L and Thermanit 19/15 cold toughness up to –196 °C (–3 2 1 °F) has been proved. Good slag detachability.

Designation

Thermanit A Thermanit GE-316L Thermanit H-347 Thermanit JE-308L Thermanit 19/15 Thermanit25/14E-309L

0.2%Yield strength ? ≥ N/mm 400 380 350 320 360 380

Tensile strength N/mm?

≥


600 560 550 350 600 580

30 30 30 35 30 30

Grain size

EN 760: 1 - 16 (0.1 - 1.6 mm)

Packaging Advice

25 kg plastic bag It is advisable to redry the welding flux for about 2 h at 250-300 °C (482-572 °F) prior to use.

Examples of application: Material specification

Mat. No.


SiO2+TiO2 30 Mol.-% 1.3

1.3948 1.4406 1.5662 1.6909

Thermanit1 9/15


X4CrNiMnMoN19-13-8 X2CrNiMoN17-12-2 X8Ni9 X5CrMnNiN18-9 X6CrNiMoTi17-12-2 X10CrNiMoNb18-12

1.4571 1.4583

ThermanitA

X2CrNiMo17-13-2 X2CrNiMoN17-12-2 X2CrNiMo18-14-3

1.4404 1.4406 1.4435

Thermanit GE-316L

X6CrNiTi18-10 X6CrNiTi18-10

1.4541 1.4550

ThermanitH-347

X2CrNi19-11 X5CrNi18-8 X2CrNiN18-10

1.4306 1.4301 1.4311

ThermanitJE-308L

CaO+MgO 35

Al2O3+MnO 5

CaF2 20

Typical analysis for wire and weld metal in wt. %: Brand name

C

Si

Mn

Cr

Mo

Ni

N

Nb

ThermanitA Weldmetal

0.040 0.041

0.50 0.70

1.7 1.1

19.5 19.0

2.8 2.8

11.5 11.5

-

0.65 0.50

ThermanitGE-316L Weldmetal

0.012 0.012

0.50 0.70

1.7 1.1

18.5 18.0

2.8 2.8

12.2 12.2

0.04 0.04

-

ThermanitH-347 Weldmetal

0.040 0.041

0.50 0.70

1.8 1.2

19.5 19.0

-

9.5 9.5

-

0.65 0.50

ThermanitJE-308L Weld metal

0.016 0.016

0.50 0.70

1.8 1.2

20.0 19.5

-

9.8 9.8

-

-

Thermanit19/15 Weldmetal

0.016 0.021

0.50 0.70

7.5 6.5

20.5 20.0

3.0 3.0

15.5 15.5

0.18 0.18

-

Thermanit25/14E-309L Weld metal

374

0.014 0.021

0.50 0.70

1.8 1.4

24.0 23.5

-

13.2 13.2


-

-

Buffer layers for claddings;

Designation

Thermanit 25/14 E-309L

Claddings and joints of unalloyed and medium alloyed steels with high alloyed steels Approvals Thermanit A ThermanitGE-316L Thermanit H-347 ThermanitJE-308L Thermanit 19/15 Thermanit24/14E-309L

TÜV 9616 9615

GL 4429M

9612 4429M 9617


Marathon 431 Fluoride basic type Classifications

EN 760


SA FB 2 64 DC Characteristics and field of use

Designation

Marathon 431 is an agglomerated basic welding flux for welding stainless high alloyed CrNi(Mo) steels. The weld seams are smooth and finely rippled without any slag residues. Besides the good slag detachability the flux also provides good fillet weld properties. The weld metals show high degree of purity and good mechanical properties.

Grain size

EN 760: 3 - 14 (0.3 - 1.4 mm)

Advice



SiO2 10


Mol.-% 2.3

Al2O3 38

CaF2 50

C

Si

Mn

Cr

Mo

Ni

Nb

N

0.50 0.60

1.7 1.2

19.5 19.0

2.8 2.8

11.5 11.5

0.65 0.50

-

ThermanitGE-316L Weldmetal

0.012 0.012

0.50 0.60

1.7 1.2

18.5 18.0

2.8 2.8

12.2 12.2

-

-

ThermanitH-347 Weldmetal

0.040 0.038

0.50 0.60

1.8 1.3

19.5 19.0

-

9.5 9.5

0.65 0.50

-

ThermanitJE-308L Weld metal

0.016 0.015

0.50 0.60

1.8 1.3

20.0 19.5

-

9.8 9.8

-

-


0.055 0.040

0.70 0.80

1.3 1.0

20.0 19.5

3.3 3.3

10.0 10.0

-

-

Thermanit25/14E-309L Weld metal

376

0.014 0.013


550

35

Thermanit GE-316L

320

550

35

ThermanitH-347

350

550

30

Thermanit JE-308L

350

550

30

Thermanit20/10

450

650

30

Thermanit22/09

480

690

25

Thermanit 25/14 E-309L

350

600

X10CrNiMoNb18-12 / HII

0.040 0.038

0.015 0.013

320

Material specification

ThermanitA Weldmetal


ThermanitA


≥

35

Examples of application:

Typical analysis for wire and weld metal in wt. %: Brand name

0.2%Yield strength ? ≥ N/mm

0.40 0.50 0.50 0.60

1.6 1.1 1.8 1.3

23.0 22.5 24.0 23.8

3.2 3.2 -

8.8 8.8 13.2 13.2


-

0.15 0.15 -

Material No. 1.4583 / 1.0425

Designation Thermanit 20/10

X2CrNiMoN22-5

1.4462

Thermanit22/09

X6CrNiMoTi17-12-2

1.4571

ThermanitA

X2CrNiMo17-13-2

1.4404

ThermanitGE-316L

X6CrNiNb18-9

1.4550

ThermanitH-347

X2CrNi19-11

1.4306

ThermanitJE-308L

Approvals

TÜV

ThermanitA

6985

ThermanitGE-316L

6113

Thermanit H-347

6479

ThermanitJE-308L

6114

Thermanit 20/10

7801

Thermanit22/09

6112

Controlas

DNV

GL

1372 1428 DuplexCM2

4462TM


Marathon 444 Fluoride basic type Classifications

EN 760


SA FB 2 AC Characteristics and field of use

Designation

Marathon 444 is an agglomerated fluoride basic welding flux with high basic slag characteristics. For welding Ni base alloys and special metals if the use of wire electrodes with high Ni content is requested. The weld metals show excellent mechanical properties with high hot cracking resistance. It is applicable for chemical apparatus construction on high temperature metals as well as in low temperature sections

0.2%Yield strength ? ≥ N/mm


≥


Thermanit Nicro 82

380

580

35

Thermanit Nimo C

400

700

35

Thermanit 625

420

700

40

up to –196 °C (–321 °F). Grain size

EN 760: 3 - 16 (0.3 - 1.6 mm)

Packaging

25 kg plastic bag

Advice


Examples of application: Material specification


SiO2+TiO2 7


Mol.-% 4,5

Al2O3+MnO 30

CaO+MgO 40

CaF2 20

Mat. No. 2.4816 1.4861 1.4876

ThermanitNicro82 ThermanitNicro82 ThermanitNicro82

high temperature alloys X3CrNiMoN17-13 NiCr20Ti NiCr15Fe NiCr23Fe NiCr22Mo9Nb

1.4910 2.4630 2.4815 2.4851 2.4856

ThermanitNicro82 ThermanitNicro82 ThermanitNicro82 ThermanitNicro82 Thermanit625

cryogenic steels 10Ni14 X8Ni9

1.5637 1.5662

ThermanitNicro82 ThermanitNicro82 Thermanit 625

Typical analysis for wire and weld metal in wt. %: Marke

C

Si

ThermanitNicro82 Weldmetal

0.010 0.012

0.15 0.25

3.2 3.0

20.5 20.2

-

Bal. Bal.

2.6 2.4

<2.0 <2.0

ThermanitNimoC Weldmetal

0.007 0.011

0.04 0.16

0.9 0.7

20.0 19.7

15.0 15.0

Bal. Bal.

-

<1.5 <1.5

0.010 0.012

0.10 0.16

0.2 0.2

22.0 21.7

9.0 9.0

Bal. Bal.

3.6 3.2

<1.5 <1.5

Thermanit625 Weldmetal

378

Mn

Cr

Mo

Ni


Nb

Designation

heat resistant alloys NiCr15Fe X10NiCr32-20 X10NiCrAlTi32-20

Fe

Approvals ThermanitNicro82 Thermanit625

TÜV 7767 391


Flux cored wires (low, medium and high alloyed)

Summary for the welding of low and medium alloyed steels fortheweldingofcreepresistantsteels

380


for the welding of high alloyed steels

38

for the welding of Duplex stainless steels

38


Thermanit TG 22/09 Flux cored wire Classifications

EN12073

AWSA5.22

T2293NLRM3 T2293NLRC3


MatN . o.

E2209LT0-4 E2209LT0-1

1.4462

Thermanit TG 22/09 is an austenitic-ferritic CrNiMo flux cored wire with rutile slag characteristic. It is suited for GMAW welding of duplex steels with mixed gas M21 and C1 (acc. to EN 439). It is appropriate for joining and surfacing (cladding) applications on matching and similar austenitic/ferritic steels/cast steel grades. The weld metal is resistant to intercrystalline corrosion (wet corrosion to 250 °Cand (482 °F)) corrosion and provides a good resistance to pittingupcorrosion stress cracking in chloride bearing environment. Suitable for use in chemical apparatus and plant construction, in chemical tank and general construction and on/offshore industry. The flux cored wire is also suited for mixed structures of different steels (“black”/“white”) with high resistance to hot cracking. Thermanit TG 22/09 provides almost spatter free welding behaviour and due to the very slow freezing rutile slag, the weld metal shows very fine and smooth weld pattern. Very good slag detachability and notch free seams with low annealing colouring, easy to clean and pickle. Root welding is proved on ceramic backing bar.

X2CrNiMoN22-5-3 (1.4462), GX6CrNiMo24-8-2 (1.4463), X2CrNiMoSi19-5 (1.4417), and similar alloyed ferritic-austenitic materials with higher strength and combinations between mentioned steels and ferritic steels such as P235GH - P295GH, S255N - S355N, 16Mo3, shipbuilding steels grade A - E, AH32 - EH36, A40 - F40 and steels corresponding to X10CrNiMoTi18-12 (1.4583). UNS S31803, S32205.

Materials

Typical analysis in % 384

C

Si

Mn

Cr

Mo

Ni

N

Gas

0,03

0,8

0,9

22,7

3,2

9,0

0,13

M21


Yield strength Yield strength Mechanical proper- Heat treat0.2% 1.0% ties of the weld ment N/mm2 N/mm2 metal according AW 600 650 to EN 1597-1 (min. values at RT, Shielding gas: M21)

800

25

Austenite/Ferrite

Structure

Polarity = + Shielding gas(EN 439) M21 and C1, Consumption: 15 - 18 l/min.

Welding position

Approvals

Tensile Elongation strength (L0=5d0) N/mm2 %

TÜV (Certificate No. 7656) ABS DNV GL LR UDT

Packaging, weights Diam.(mm) and amperages 1.2

Spool

kg/pack

B300

15

Am

13


Thermanit TG 316 L Flux cored wire Classifications

EN12073

AWSA5.22

T19123LRM3 T19123LRC3


Mat.No.

E316LT0-4 E316LT0-1

1.4430

Thermanit TG 316 L is an austenitic CrNiMo flux cored wire with rutile slag characteristic. It is suited for GMAW welding with mixed gas M21 and C1 (acc. to EN 439) for joining of matching and similar, non stabilized and stabilized, corrosion resistant CrNi(N) and CrNiMo(N) steels/cast steel grades. The weld metal is stainless and resistant to intercrystalline corrosion (wet corrosion up to 400 °C / 752 °F), cold tough to –120 °C (–184 °F) and resistant to scaling up to 800 °C (1472 °F). Thermanit TG 316 L provides almost spatter free welding behaviour and due to the slow freezing rutile slag, the weld metal shows very fine and smooth weld pattern. Very good slag detachability and notch free seams with low annealing colouring, easy to clean and pickle. Root welding is proved on ceramic backing bar.

X5CrNi18-10 (1.4301), X2CrNi19-11 (1.4306), GX6CrNi18-9 (1.4308), X5CrNiMo17-12-2 (1.4401), X2CrNiMo17-13-2 (1.4404), GX6CrNiMo18-10 (1.4408), X2CrNiMo18-14 (1.4435), X5CrNiMo17-13-3 (1.4436),

Materials


Heat treatment

Yield str ength Yield str ength Tensile Elongation 0.2% 1.0% strength (L0=5d0) N/mm2 N/mm2 N/mm2 %

AW

350

Structure


X6CrNiTi18-10 (1.4541), (1.4550), GX5CrNiNb18-9 (1.4552),X6CrNiNb18-10 X6CrNiMoTi17-12-2 (1.4571), X10CrNiMoTi18-12 (1.4573), X6CrNiMoNb17-12-2 (1.4580), GXCrNiMoNb18-10 (1.4581), X6CrNi18-11 (1.4948); UNS S31653; AISI 316L, 316Ti, 316Cb.

392

C

Si

Mn

Cr

Mo

Ni

Gas

0.03

0.7

1.5

19.0

2.7

12.0

M21


35

TÜV (Certificate No. 7539) DB (Certificate No. 43.132.16) Controlas GL UDT

Packaging, weights Diam. (mm) and amperages 0.9 Typical analysis in %

560


Welding position

Approvals

400

1.2 1.6

Spool

Weight / kg

B300 B300 B300

12.5 15 15

Am

10 12 18


Thermanit 22/09-PW Flux cored wire Classifications

EN12073

AWSA5.22

T2293NLPM1 T2293NLPC1


Materials

MatN . o.

E2209LT1-4 E2209LT1-1

1.4462

Thermanit TG 22/09 is an austenitic-ferritic CrNiMo flux cored wire with rutile slag characteristic. It is suited for GMAW welding of Duplex steels with mixed gas M21 and C1 (acc. to EN 439). It is appropriate for joining and surfacing (cladding) applications on matching and similar austenitic/ferritic steels/cast steel grades. The weld metal is resistant to intercrystalline corrosion (wet corrosion up to 250 °C / 482 °F) and provides a good resistance to pitting corrosion and stress corrosion cracking in chloride bearing environment. Suitable for use in chemical apparatus and plant construction, in chemical tank and general construction and on/offshore industry. The flux cored wire is also suited for mixed structures of different steels (“black”/“white”) with high resistance to hot cracking. The supporting effect of the fast solidifying rutile slag to the weld pool of this flux cored wire allows, especially when out of position welding, higher welding performance (deposition rate) in comparison with bar electrodes or solid wire. Root welding is proved on ceramic backing bar.

Yield strength Mechanical proper- Heat treat0.2% ties of the weld ment N/mm2 metal according AW 600 to EN 1597-1 (min. values at RT, Shielding gas: M21)

X2CrNiMoN22-5-3 (1.4462), GX6CrNiMo24-8-2 (1.4463), X2CrNiMoSi19-5 (1.4417), X2CrNiN23-4 (1.4362) and similar

Approvals

alloyed ferritic-austenitic materials steels with higher strength and combinations between mentioned and ferritic steels such as P235GH - P295GH, S255N - S355N, 16Mo3, shipbuilding steels grade A - E, AH32 - EH36; A40-F40 and steels corresponding to X10CrNiMoTi18-12 (1.4583)


650

800

25

Austenite/ferrite

Structure

Polarity = + Shielding gas(EN 439) M21 and C1, Consumption : 15 - 18 l/min.

Welding position

TÜV (Certificate No. 9106) ABS DNV GL LR UDT

C

Si

Mn

Cr

Mo

Ni

N

Gas

0.03

0.7

1.0

22.7

3.2

9.0

0.13

M21


Yield strength Tensile Elonga 1.0% strength (L0=5d N/mm2 N/mm2 %

Packaging, weights Diam. (mm) and amperages 1.2

Spool

Weight / kg

B300

15

Am

13


Thermanit 308 L-PW Flux cored wire Classifications

EN12073

AWSA5.22

T 199LPM1 T199LPC1


E308LT1-4 E308LT1-1

Mat.No.

1.4316

Thermanit 308 L-PW is an austenitic CrNi flux cored wire with rutile fast freezing slag. It is suited for GMAW welding with mixed gas M21 and C1 (acc. to EN 439) in all positions, on matching and similar, non stabilized and stabilized, corrosion resistant CrNi(N) steels/cast steel grades. The weld metal is stainless and provides good resistance to nitric acid, resistance to intercrystalline corrosion – wet corrosion up to 350 °C (662 °F), cold toughness to –196 °C (–320 °F) and resistance to scaling up to 800 °C (1472 °F). Thermanit 308 L-PW provides very fine and smooth weld pattern and almost spatter free welding behaviour. Very good slag detachability and notch free, clean seams with low annealing colouring, easy to clean and pickle. Root welding is proved on ceramic backing bar.


Heat treatment

Yield str ength Yield str ength Tensile Elongation strength (L0=5d0) 0.2% 1.0% N/mm2 N/mm2 N/mm2 %

AW

350

Structure


560

35

Polarity = + Shielding gas(EN 439) M21 and C1, Consumption : 15 - 20 l/min.

Welding position

X5CrNi18-10 (1.4301), X2CrNi19-11 (1.4306), GX6CrNi18-9 (1.4308), X2CrNiN18-10 (1.4311), X6CrNiTi18-10 (1.4541), X6CrNiNb18-10 (1.4550),

Materials

GX5CrNiNb18-9 (1.4948) 1000.26; and also covered (1.4552), materials X6CrNi18-11 acc. to VdTÜV-Kennblatt AISI 304, 304L, 304LN, 302, 321, 347; ASTM A157 Gr. C9; A320 Gr. B8C or D.


380

C

Si

Mn

Cr

Ni

Gas

0.03

0.7

1.5

19.8

10.2

M21


Approvals

TÜV (Certificate No. 9770) DB (Certificate No. 43.132.23


UDT

Spool

Weight / kg

B300

15

Am

12


Thermanit 316 L-PW Flux cored wire Classifications


EN12073

AWSA5.22

T 1912 3LPM1 T1912 3LPC1

E316LT1-4 E316LT1-1

MatN . o.

1.4430

Thermanit 316 L-PW is an austenitic CrNiMo flux cored wire with rutile, fast freezing slag. It is suited for all position GMAW welding with mixed gas M21 and C1 for joining of matching and similar, non stabilized and stabilized corrosion resistant CrNi(N) and CrNiMo(N) steels/cast steel grades. The weld metal is stainless, resistant to intercrystalline corrosion (wet corrosion up to 400 °C / 752 °F), cold tough to –60 °C (–76 °F) and resistant to scaling up to 800 °C (1472 °F). Thermanit 316 L-PW shows very fine and smooth weld pattern and almost spatter free welding behaviour. Very good slag detachability and notch free and clean seams with low annealing colouring, easy to clean and pickle. Root welding is proved on ceramic backing bar.

X6CrNiMoTi17-12-2 (1.4571), X10CrNiMoTi18-12 (1.4573), X6CrNiMoNb17-12-2 (1.4580), GXCrNiMoNb18-10 (1.4581), X6CrNi18-11 (1.4948) and also covered materials acc. to VdTÜV 1000.26. UNS S31653; AISI 316L, 316Ti, 316 Cb.


C

Si

Mn

Cr

Mo

Ni

Gas

0.030

0.7

1.4

19.0

2.7

12.0

M21


Approvals


Elon (L0=5d %

560

38


Structure


Welding position

X5CrNi18-10 (1.4301), X2CrNi19-11 (1.4306), GX6CrNi18-9 (1.4308), X5CrNiMo17-12-2 (1.4401), X2CrNiMo17-13-2 (1.4404), GX6CrNiMo18-10 (1.4408), X2CrNiMo18-14 (1.4435), X5CrNiMo17-13-3 (1.4436), X6CrNiTi18-10 (1.4541), X6CrNiNb18-10 (1.4550), GX5CrNiNb18-9 (1.4552), X10CrNiMoNb18-12 (1.4583),

Materials

Yield strength Yield strength Heat Mechanische treat0.2% 1.0% Gütewerte des ment N/mm2 N/mm2 Schweißgutes nach AW 350 400 EN 1597-1 (Mindestwerte bei RT, Shielding gas: M21)

TÜV (Certificate No. 9771) UDT DB (Certificate No. 43.132.24)


Spool

Weight / kg

B300

15

Am

12


Union TG 50 B Flux cored wire Classifications

EN758

AWSA5.20

T425BM1H5 T424BC1H5


E71T-5MJH4 E71T-5H4

Union TG 50 B is a basic flux cored wire and according to covered electrode E7018-1 the weld metal provides good properties in means of cracking, elongation and toughness. It is applicable for joint welding in all positions in diameter range 1.2 up to 1.6 mm when using mixed gas M21. It shows outstanding high mechanical properties even in annealed condition, notch free weld seams and good slag detachability. Root weldability is proved for all positions and on ceramic backing bar. In out-of-position work it is advisable to use the negative pole. The flux cored wire is proved for temperatures to –50 °C (–58 °F) in as welded and annealed condition without wall thickness limitation.

S185 - S355J, P235GH - P265GH, P295GH - P355GH, S275N - P355NL2, P275NH - P355NH; L210 - L360MB; X42 - X52 (API-5LX); GS-38 - GS-52; 2C10 - 2C35; ship building steels grade A - E, AH32 - EH36, A40 - F40.

Materials


412

C

Si

Mn

P

0.06

0.5

1.4

≤

S

0.02

≤


M21

Heat treatment

Shielding Yield strength Tensile Elongation Im gas 0.2% strength (L0=5d0) in N/mm2 N/mm2 %

AW

M21

420

520

24

1

580°C/15h M21

400

500

26

1

Polarity = + / = – Shielding gas(EN 439) M21 and C1, Consumption: 12 - 18 l/min.

Welding position

Approvals

Gas

0.015


TÜV (Certificate No. 6623) Controlas GL DNV


Spool

DB (Certifica LR UDT

Weight / kg

Am

B300 15 10 1.6 B300 15 16 Other diameters and spools upon request


Union TG 50 M Flux cored wire Classifications

EN758

AWSA5.20

T 46 3 P M 1 H10 T422PC1H5


Materials

E71T-12M H8 E71T-1H8

Union TG 50 M is a rutile flux cored wire with fast freezing slag for all-position welding, when using mixed gas M21 according to EN 439. The flux cored wire shows very good mechanical-technological properties in as welded condition as well as in annealed condition. The outstanding welding properties are the stable arc, the good modelling characteristic, the low spatter proportion, finely rippled and notch free weld interface and good slag detachability. Root weldability is proved on ceramic backing bar. Due to the fast freezing slag, out-of-position welding with increased current is possible for manual as well as for mechanized welding.

Mechanical proper- Heat treatment ties of the weld metal according AW to EN 1597-1

S185, S235J2G3, S275J2G3, S355K2G3, E295, P235GH - P265GH, P295GH - P355GH, S275N - S420NL, P275NH, P355NH, P460NH, P275NL1, P355NL1, P460NL1, L210, L240, L290, L360MB, L415MB; X42 - X65 (API-5 LX), GS-38 - GS-52; shipbuilding steels grade A - E, AH32 - EH36, A40 - F40.

Approvals

(min. values at RT)

Shielding Yield strength Tensile Elongation gas 0.2% strength (L 0=5d0) N/mm2 N/mm2 %

M21

460

560

24

520°C/15h M21

420

500

26

Polarity = + Shielding gas(EN 439) M21, Consumption: 12 - 18 l/min.

Welding position

TÜV (Certificate No. 6622) Controlas GL UDT

Packaging, weights Diam. (mm) and amperages 0.9 Typical analysis in % 414

C

Si

Mn

P

0.05

0.5

1.25

≤

S

0.02

≤

Gas

0.02


M21

Spool

DB (Certifica LR ABS DNV

Weight / kg Am

B300/S200 15/4.5 1.2 B300/S200 15/4.5 1.6 B300/S200 15/4.5 Other diameters and spools upon request

7 15 16


Union TG 50 Ni Flux cored wire Classifications

EN758

AWSA5.29

T 46 5 1 Ni P M 1 H5


E81T1-Ni1 M H4

Union TG 50 Ni is a rutile-basic flux cored wire for GMAW welding of cryogenic steels, for all position welding, when using mixed gas M21. The flux cored wire shows excellent mechanical properties in as welded condition as well as in annealed condition. It also provides low spatter proportion, smooth and notch free weld interfaces, good slag detachability and radiographically soundness. Analogous to E8018-C3 (covered electrode) the nickel-alloyed weld metal is applicable in petrochemical plants and in offshore technique. Due to the fast freezing slag, out-of-position welding with increased current is possible for manual as well as for mechanized welding. Root weldability is proved for all positions on ceramic backing bar.

S185, S235J2G3, S275J2G3, S355K2G3, E295, P235GH - P265GH, P295GH - P355GH, S275N - S420NL, P275NH, P355NH, P460NH, P275NL1, P355NL1, P460NL1; L210, L240, L290, L360MB; L415MB; X42 - X65 (API-5 LX); GS-38 - GS-52; shipbuilding steels grade A - E, AH32 - EH36, A40 - F40.

Materials


Heat treatment

Shielding Yieldst rength Tensile Elongation Im gas 0.2% strength (L 0=5d0) in N/mm2 N/mm2 %

AW

M21

460

560

24

1

580°C/2h M21

460

560

24

1


Welding position

Approvals

TÜV (Certificate No. 6624), DB (Certificate No. 42.132. ABS, Controlas, GL, LR, UDT, DNV


416

C

Si

Mn

Ni

P

0.05

0.4

1.4

0.95

≤

S

0.02

≤


Gas

0.015

M21

Spool

Weight / kg

Am



Union TG 55 Fe Flux cored wire Classifications

EN758

T 46 4 M M 1 H5


AWSA5.18

E70C-6MH4

Union TG 55 Fe is a high-efficiency flux cored wire with metal powder filling, for all-position welding, using mixed gas M21. It features outstanding mechanical properties in temperature range to –40 °C (– 40 °F) with very low fume level and oxide build up. The stable arc, the smooth droplet transfer, the secure penetration, its high burn-off factor in the spray arc range and


C

Si

Mn

P

0.06

0.6

1.4

≤

the high deposition efficiency of 98% approx. are only some of the positive properties of this wire. It is characterized by almost spatter-free welding with good wall wetting, flat and concave weld shape, radiographical soundness and porosity free weld metal. It is suited for manual and mechanized welding for single and multilayers.


Heat treatment

Shielding Yieldst rength Tensile gas 0.2% strength N/mm2 N/mm2


AW

M21

460

560

24

580°C/2hM 21

460

560

24

S185, S235J2G3, S275J2G3, S355K2G3, E295, P235GH - P265GH, P295GH - P355GH, S275N - S420NL, P275NH, P355NH, P460NH, P275NL1, P355NL1, P460NL1, L210, L240, L290, L360MB, L415MB; X42 - X65 (API-5 LX); GS-38 - GS-52; shipbuilding steels grade A - E, AH32 - EH36, A40 - F40. ASTM A27 u. A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A366; A516 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A; A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907 Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50; API 5L X42 - X60.

418


Approvals

≤

0.02


Welding position

Materials

S

0.02

TÜV (Certificate No. 9930), DB (Certificate No. 42.132. Controlas, DNV, GL, LR, BV, UDT


Spool

Weight / kg

Am

B300 16 12 1.4 B300 16 14 1.6 B300 16 17 Other diameters and spools upon request


Union TG 55 M Flux cored wire Classifications

EN758

AWSA5.20

T 46 4 P M 1 H10 T422 P C1 H5


E71T-1MJH8 E71T-1JH8

Union TG 55 M is an all-position flux cored wire that displays exceptional high impact properties in both the as welded and stress relieved conditions when used mixed gas M21 acc. to EN 439. This “welder friendly” wire with its soft, spatter-free arc, always operates in the spray arc mode. It is possible to weld in any position with one diameter (1.2 mm from 160 A to 250 A), so ideal for fit-up work. Deposition rates in vertical-up welding can reach 2.2 - 5.5 kg/h, making it one of the most productive consumables available. Because of spray arc operation, typical positional welding defects like lack of fusion and slag inclusions are avoided. The wire has a high tolerance for poor weld preparations. The slag is easily detached. Good bead appearance with smooth tie-in. Single sided root runs are made economically on ceramic backing. Commercial application include construction, shipbuilding railcar and heavy equipment industries.


Shielding Yield strength Tensile Elongation gas 0.2% strength (L 0=5d0) N/mm2 N/mm2 %

AW

M21

460

560

24

580°C/2h M21

460

560

24

Polarity = + Shielding gas(EN 439) M21 and C1, Consumption approx. 15 - 18 l/min.

Welding position

Approvals

S185, S235J2G3, S275JR, S355J2G3, E295 (P235GH, P265GH, P295GH, P355GH), P275N, P355N, P355NL2, P460N, S275N, S275NL, S355N, S355NL, S460N, L210, L240, L290, L360, L290NB, L360MB, L415MB, X42 – X65, GS-38 – GS-52, shipbuilding steel grades A - E, AH 32 – EH 36, A40 - F40.

Materials

Heat treatment

TÜV (Kennblatt Nr. 9954) DB (Certificate No. 42.132.23) LR UDT

Packaging, weights Diam. (mm) and amperages 1.0 Typical analysis in % 420

C

Si

Mn

P

0.05

0.5

1.35

≤

0.015

S ≤

0.015


Spool

ABS Controlas GL BV

Weight / kg

B300 16 1.2 B300 16 1.4 B300 16 1.6 B300 16 Other diameters and spools upon request

Am

12 15 16 18


Union TG 55 Ni Flux cored wire Classifications

EN758

AWSA5.29

T5051NiPM1H5

E81T1-Ni1MH8

Eigenschaften Union TG 55 Ni is a rutile basic flux cored wire with fast freezing und Anwendungs- slag characteristic. It is suitable for GMAW welding with mixed gebiet gas M21 (acc. to EN 439) for welding structural steels with a

nominal tensile strength of 560 N/mm2 in all positions. The wire displays exceptional high impact properties in both – the as welded and stress relieved – conditions. This “welder friendly” wire with its soft, spatter-free arc, always operates in spray arc mode. It is possible to weld in any position with one Diameter (1.2 mm from 160 A to 250 A), so ideal for fit-up work. Single sided root runs are made economically on ceramic backing. The nickel alloyed weld metal – corresponding to the stick electrode E8018-C3 – is usable in petrochemical plants and in offshore technology. Areas of application are primarily in the offshore, structural steel and shipbuilding industries.

S185, S235J2G3, S275JR, S355J2G3, E295 (P235 GH, P265GH, P295GH, P355GH, P275N, P355N, P355NL2, P460N, S275N, S275NL, S355N, S355NL, S460N, L210, L240, L290, L360, L290NB, L360MB, L415MB, X42 – X65 / (API-5LX), GS-38 – GS-52, ship building steels grades A – E, AH 32 – EH 36, A40 – F40; ASTM A516 Gr. 65, A572 Gr. 55, 60, 65, A633 Gr. E, A612,

Materials


Heat treatment

Shielding Yield strength Tensile Elongation I gas 0.2% strength (L0=5d0) i N/mm2 N/mm2 %

AW

M21

580 °C /2h M 21

5 00

560 56 0

24 22

Polarity = + Mixed gas (EN 439) M21, prefered M21(18% CO2,82% Ar)

Welding position

Approvals

500

Controlas, LR Applied: TÜV, DB, ABS, GL, UDT, DNV

A618 Gr. I, A537 Gr. 1-3.


422

C

Si

Mn

P

0.05

0.4

1.4

≤

S

0,02

≤

0,015

Ni

Gas

0,90

M21


Spool

Weight / kg

Am



Welding rods / bare wire electrodes (aluminium)

Note Summary fortheweldingofaluminiumalloys

424



Aluminium and aluminium alloy welding filler metals

There is increasing use of aluminium materials in engineering. Especially in m vehicle manufacturing the tendency towards lightweight construction is

The quality of welds depends upon the fill metals and the auxilary materials u (e.g. shielding gases).

When welding tungsten inert gas (TIG) and metal inert gas (MIG) high standards can be achieved if welded competently and the right fill metal is Increasingly the pulsed MIG welding method is applied. Important information refering to MIG welding of aluminium are shown on "DVS-Merkblätter”/leaflet 0933 and 0961".

The shielding gases preferably used are welding-grade argon or argon/helium

All mentioned welding filler metals conform to EN ISO 18273. Today the filler materials are designated with numerical codes. Additionally previously used chemical symbols (according to DIN 1732, part 1, withdrawn be added in brackets.

References to registrations of classification societies or inspection companie shown on the respective data sheet.

426



Summary Welding rods / bare wire electrodes (aluminium) Page Brannadme

E ISNO

AWS

MaterNiaol.

for the welding of aluminium alloys

430 .....Union AI 99,5.......................................18273.......S AI Z (Al 99,5) ............................................A 5.10 ......ER1100 (mod.) .......................3.0259 ........................... 431 .....Union AIMg 2,7 Mn 0,8........................18273.......S AI 5554 (AlMg2,7Mn)................................A 5.10 ......ER5554...................................3.3538........................... 432 .....Union AIMg 3.......................................18273 .......S AI 5754 (AlMg3)........................................A 5.10 ......–..............................................3.3536 ......................... 433 .....Union AIMg 4,5 Mn..............................18273.......S Al 5183 (AIMg4,5Mn0,7(A)) ......................A 5.10 ......ER5183...................................3.3548........................... 434 .....Union AIMg 4,5 MnZr ..........................18273 .......S AI 5087 (AlMg4,5MnZr) ............................A 5.10 .....ER5183 (mod.) .......................3.3546 ........................... 435 .....Union AIMg 5.......................................18273.......S AI 5356 (AlMg5Cr(A)) ...............................A 5.10 ......ER5356...................................3.3556........................... 436 .....Union AISi 5.........................................18273.......S AI 4043A (AlSi5(A)) ..................................A 5.10 ......ER4043...................................3.2245...........................

428



Union Al 99,5

Union AlMg 2,7 M

Welding rod / bare wire electrode Classifications

Welding rod / bare wire

EN18273

SAlZ(AR99,5)

AWSA5.10

Mat.No.

ER1100(mod.)

3.0259

Welding rods and bare wire electrodes for GTAW and GMAW.


Thorough cleaning of the workpiece bevels is necessary. Thicker plate materials require preheating to 150 °C (302 °F).

3.0259 / Al 99,5

Marks (rods only)

EN AW-1200 [Al 99,0] EN AW-1070A [Al 99,7]


Al

Others

>99.5

<0.5


Yieldstrength Tensile 0.2% strength N/mm2 N/mm2

Welding position


430

70

EN AW-1050 A [Al 99,5] EN AW-1350 [E-Al 99,5]


Electrical conductivity Sm/mm2

25

33

Polarity GTAW ~ / GMAW = + Shielding gas(EN 439) I

Diam.xLength(mm)

ENISO18273

kg/pack

10 10 10 10 10 B300 B300 B300 B300


5 7 7 7

ER5554

Welding rods and bare wire electrodes for GTAW and of AlMg alloys. For producing the needed resistance to cristalline corrosion the Mg content is limited to The weld metal is sea water resistant. For welding almo cally coloured joints on anodically oxidziable materials.


3.3538 / AlMg2,7Mn0,8

Materials (EN 753/1706)

EN AW-5754 [AlMg 3] EN AW-5454 [AlMg 3 Mn] EN AW-5005A [AlMg 1 (C)]


Mg

Mn

Cr

Ti

2.4-2.8

0.5-0.9

0.05-0.20

0.05-0.15


Yieldstrength Tensile 0.2% strength N/mm2 N/mm2


Welding position

Spool

1000 x1.6 – 1000 x2.0 – 1000 x2.4 – 1000 x3.2 – 1000 x4.0 – 0.8 1.0 1.2 1.6 Other spool types upon request

AWSA5.10

SAl5554(AlMg2,7Mn)

Marks (rods only)

Materials (EN 753)

40

Classifications


90

200

EN AW-3004 EN AW-5251 EN AC-5110

17


Diam. x Length (mm) Spool

1000 1.6 x – 10 1000 2.0 x – 10 1000 2.4 x – 10 1000 3.2 x – 10 1000 4.0 x – 10 0.8 B300 1.0 B300 1.2 B300 1.6 B300 Other spool types upon request

kg / pack

5 7 7 7


Union AlSi 5 Welding rod / bare wire electrode Classifications

ENISO18273

AWSA5.10

SAl4043A(AlSi5(A)) Characteristics and field of use

3.2245 / AlSi5

Materials (EN 573/1706)

EN AW-6060 [AlMgSi] EN AW-6082 [AlSi 1 MgMn] EN AC-45000


Si

Al

4.5-5.5

Bal.

Mechanical proper- Yieldstrength Tensile 0.2% strength ties of the weld N/mm2 N/mm2 metal according to EN 1597-1 (min. values at RT)

Welding position


436

3.2245

Welding rods and bare wire electrodes for GTAW and GMAW. Oxyacetylene welding or brazing is possible with suitable fluxes. Very fluid weld pool. The weld metal is not suitable for anodizing for decorative purposes. Thorough cleaning of the workpiece bevels is necessary. Thicker plate materials require preheating to 150 °C (302 °F). Do not use for welding hardenable alloys in high stressed zones.

Marks (rods only)

Approvals

Mat.No.

ER4043

70

130

EN AW-6005A [AlSiMg(A)] EN AW-6061 [AlMg 1 SiCu]


Electrical conductivity Sm/mm2

16

15-19


DB (Certificate No. 61.132.02 [GTAW and GMAW]) Diam. x Length (mm)

Spool

1000 1,6 x – 10 1000 2,0 x – 10 1000 2,4 x – 10 1000 3,2 x – 10 1000 4,0 x – 10 0,8 B300 1,0 B300 1,2 B300 1,6 B300 Other spool types upon request

kg / pack

Drum (kg)

– – – – – 5 7 7 7


– – 80 80 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

Content Key to abbreviations Spools, coils, drum packagings and stacker frames for wire products Weights of weld seam of different weld forms Recommendations for redrying covered electrodes and welding fluxes Jointweldingofdissimilarmaterials Diagrams The problem of dilution; Recommendations and examples of calculation Weld claddings Jointsoncladproducts Groove • preparation Welding of clad plates Material test certificates according to EN 10 204 Comparsion chart of approvals for all welding consumables •Approvalsandapprovalauthorities Approvals and qualification tests for: Covered • electrodes Flux • cored wires • Wire electrodes, welding wires and welding rods Gas • welding rods •Wire/fluxcombinations •SAWwiresandweldingfluxes VdTÜV Kennblatt 1000 / included base materials VdTÜV Kennblatt 1000 / old and new base material designatio Includedbasematerials-DeutscheBahn Recommendations of Thermanit welding consumables forhighalloyedsteels/caststeelgrades Physical properties of high alloyed weld metals Hardnessconversiontable Welding positions acc. to EN 287 / EN ISO 6947 and ASME co Content filler metals

438



Key to abbrevia PA PB

Welding positions acc. to EN 287 / EN I

PE

PB

PA

Horizontal welding of butt weld fillet weld in flat position

PB

Horizontal welding of fillet weld (downhand position)

PC

Transverse position

PD

Horizontal overhead position

PE

Overhead position

PF

Vertical up position

PG

Vertical down position

PC

PC

PC

PF

PG PB

PD

PD PE

PA

Heat treatment AW SR N V A RT

aswelded stress relieved normalised quenched and tempere tempered room temperature

Hardness HB HRC

Brinell hardness Rockwell hardness

Type of current =–

DC – direct current (electrode n

=+

DC – direct current (electrode p

~ 440


AC – alternating current


Spools for GMAW-wires(* acc to EN ISO 544)

Designation: B 300* Material: steelwire for wire weights of: 12,5 / 15/ 18 / 20 kg

Designation: Material:

Adapter for B 300 plastic

Designation: S 200* Material: plastic for wire weights of: 5 kg Designation: Material: for wire weights of:

Designation: S 300* Material: plastic for wire weights of: 15 kg 442


Designation: Material: for wire weights o

BS 300* steel wire, coated 12,5 / 15 / 18 kg

Designation: S 760* Material: wood/steel sheet for wire weights of: 250 / 300 kg Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

Multi Pac Wire weight

Height x Diameter

250kg

800/1105x514mm

*Please mention liner length when ordering. Additional accessories on request

Liner* Liner connector (additional accessory)

Perspex cover Securing clamp ring Steel rod with elastic retainer for transport purposes

1105 mm

Lid Wire electrode

800 mm Multi Pac container

Ø 514 mm 444



Marathon Pac

Coil dimensions for sub-arc wires

Wire weight

Height x Diameter

250kg

825/1130x510mm

*Please mention liner length when ordering. Additional accessories on request

Liner*

Spooldesignation

Liner connector (additional accessory)

K 435 - 70 1) —435 300 70 K 435 - 100 1) wirebasketspoolsB450 435 300 100 K 300 - 20 2) wirebasketspoolsB300 300 180 100 1)

Spooltypes ENISO544

A

Dimensions(mm) I B

Weig (kg) 2 25 20

for wire diameter 2.0 - 4.0 mm – 2) for wire diameter 1.2 - 2.0 mm

Perspex cover Securing clamp ring for drum cover or perspex cover Transport ring with handles*

1130 mm

Steel rod with elastic retainer for transport

825 mm

purposes Lid

Coildesignation

A

Dimensions(mm) I

B

AA*

770

570

100

C

320

220

50

*on request

Wire electrode

Packing units for sub-arc fluxes

Outer cover

In plastic bags of 25 kg each In steel drums of 200 kg each In big bags of 500 / 1000 kg each

Ø 510 mm

Vacuum packagings Extra Dry (covered electrod Number of pieces and units of weight on request

446



Pay-off-packs for sub-arc

Pay-off-packs for sub-arc wires Sheet 10 mm

Heavy duty steel dispenser, large size Material: steel sheet wire weights: 800 kg

5 16 ø m m

Steel drum* on wooden pallet (740 x 740 mm)

225 mm

Weight: 850 kg max.

1400 mm

4 mm ø 500 mm ø 900 mm

Tubular dispenser Material: steeltubes wire weight approx. 750 kg

50 mm

Center-Ø

1625 mm

*each pallet one drum

Pay-off-pack* on wooden pallet (1200 x 800 mm) Weight: 350 kg max.

F oo t - Ø9 5 0m m

448

F oo t - Ø9 5 0m m

*each pallet two drums

Weights of weld seam of different weld forms (Guide values)

The values allow a weld reinforcement of 1.5 mm 10 9 8 7 6 5 4

3

2

1.5

1.0 0.9 0.8 0.7

/m gk th ige w dl e W

0.6 0.5 0.4 0.3

0.2

0.15

0.10 0.09 0.08 0.07

Fillet weld 120°

0.06 0.05

Fillet weld 90°

0.04

Fillet weld 60°

0.03

0.02

0.01

1

2

3

4

5

6

7

7

8

9

10

12

15

18

202

2

25

30

35

40

Wall thickness mm

450



Rocha Intergranular Corrosion Diagram

Schaeffler D

30

850 M

800 0,09 % C

750

,5 0 + C

0,06 % C

700 m n n n A

0 3

0,04 % C

650

i N

0,03 % C

600

% 0,02 % C

550 500 450 0,01

0,1

1

10

100

1000

10000

Annealing time [h] Range of intergranular corrosion for 18/8 chromium-nickel steels in relation to the free carbon content (acc. to H.J. Rocha )

456


100000

N

k ci

e

E l

q

a iv u

el

n

= t

+

x

%

% x

n

28 26

0%

24 22 20 18 16

A+M

14 12 10 8 6 4 2 0

5

Austenite

A+F

Martensite A+M+F F + M 0

M+F

2

4

6

8 10 12 14 16 18 20 22 24 26 28 3

Chromium-Equivalent = % Cr + % Mo + 1,5 x % Si + 0,5 x % Nb + 2 x

Schaeffler - Diagram (acc. to A. L. Schaeffler, Metal Progress Nov. 1949, page 680 up to 68


DeLong Diagram

M 5, 0

x

n

%

+ N

WRC 92 D

21

19

WRC

Austenite

18

Ferrite Number

% 0x 3 + C 0 3 N

N

k ic

l e

E

u q

vi

a

el

t n

=

i

x

%

+

%

u C % u x C %5 2 x,0 5 2, + 0N +%

20

0 2

17 16

Prior Magnetic

15

Percent Ferrite [%]

Sc h A + aeffl er M Lin e

14 13

4 6 8 10 12 14 16 18

0 2 4 6 7,6 9,2 10,7 12,3 13,8

12 11

Austenite + Ferrite

10 16

17

18

19

20

21

22

23

24

25

26

Chromium-Equivalent = % Cr + % Mo + 1,5 x % Si + 0,5 x % Nb DeLong - Diagram (acc. to W. T. DeLong, Welding Journal, July 1974, page 273-s up to 286-s)

458


27

Nx %0 2 x+ 0 2C +% Cx %5 3 x+ 5i 3N + i% N= % tn e tl n a el iv u q E -l e k c i N

18 17

0 2

16

4

A

6

8 10

15

12 16 14

AF

18

20 22

14

24 28

26

35 30

13

45

40

50

12

55 60

FA

65 70

75

80

11

90

F

10 9 17

18

19

20

21

22

23

24

25

26

27

Chromium-Equivalent = % Cr + % Mo + 0,7 x % Nb

WRC - 92 - Diagram (acc. to D. J. Kotecki und T. A. Siewert, Welding Journal; May 1992, page 171-s u


Calculation of the required number of layers by means of the repeated “dilution calculation” as per page 464. The GMAW process, however, should not be used for welding the 1st layer on the base material in case of single-layer finishes or as intermediate layer in case of multiple-layer finishes. The welding of the top layer on a sufficiently alloyed intermediate layer is possible with optimized welding parameters.

SAW (especially suitable for welding thick base materials) is completely unsuitable for welding the clad side due to the high diluting effects (martensite formation, carburization, “dilution of the alloy contents”). E.

F.

Groove preparation

For the base material side the grooves are prepared, according to choice, in U form. The included angle  on the single V-joint is approximately 60°, the a slope on the U-joint approximately 10°. The following sketches only show the tion for the single V-joint.

1) Seams accessible on both sides F in Aish any clad material thickness

clad material thickn

Heat treatment

If a heat treatment is necessary, the properties of all the materials “involved” must be observed (in order to meet the aforementioned requirements) when considering annealing temperature and time, heating and cooling rates. This includes the tempering temperature of the base material and its welding consumables, the sensibility, the suceptibility to intercrystalline corrosion (see Intergranular Corrosion Diagram acc. to H. J. Rocha, page 456) and the tendency towards embrittlement of the clad material and the relevant welding consumable. See also AD-Data sheet W 8.

Size b can be up to 2 mm. Size c is aligned in accordance with the chosen w cess. For finish B the cladding material should be machined only so fa of root face that cladding material will definitely not be melted by the consum the base material.

2) Seams only accessible on the base material side FinishA–singleV-joint

FinishB–V-join

The safety distance of min. 3 mm is indispensable for both finishes in order t that the dilution of the weld deposit with the base material affects the clad join Size b is aligned in accordance with the chosen weld process. Welding of the seam: the whole seam is welded with the consumable for th cladding material.

470



G. Work sequences during welding of seams accessible on both sides

3) Welding of cladding

The following sketches show the work sequences for the single V-joint finishes F. 1A and F. 1B.

1) Welding of parent material F in Aish

F in Bish

Finish the joint on the is clad side with a consumable matching alloyedwelding than theofcladding, which sufficient to meet the demands madetoonort ding with regard to durability.

The parent material is welded with suitable matching or similar consumable. The cladding must not be melted by the root layer.

2) Preparation on the clad side and welding of cap pass

The root is machined out until perfect weld deposit of the parent material is achieved. Basically the cap pass for both finishes can be welded with a high alloyed consumable sufficient for the cladding (as long as the strength of the joint is not adversely affected) as well as with the consumable for the parent material. If the cap pass for finish A is welded with the chosen consumable for the parent material, then a safety distance e is necessary, in order to avoid melting the cladding material.

472



Welding of clad plates Single-layer finishes – table P1

Welding of clad Multiple-layer finishes – tab

Layer materials Mat. No.

Short name

AISI/SAE UNS/Alloy

1.4000 1.4002

X6Cr13 X6CrAl13

403 405

1.4301 1.4306 1.4311 1.4401

X5CrNi18-10 X2CrNi19-11 X2CrNiN18-10 X5CrNiMo17-12-2

304 304L 304LN 316

1.4404 1.4429 1.4435 1.4438 1.4439 1.4571 1.4573 1.4580 2.4610 2.4816

X2CrNiMo17-12-2 X2CrNiMoN17-13-3 X2CrNiMo18-14-3 X2CrNiMo18-15-4 X2CrNiMoN17-13-5 X6CrNiMoTi17-12-2 X10CrNiMoTi18-12 X6CrNiMoNb17-12-2 NiMo16Cr16Ti NiCr15Fe

316L 316LN 316L 317L S31726 316Ti 316 Ti 316 Cb C-4 600

2.4856 2.4858 1.4876

NiCr22Mo9Nb NiCr21Mo X10NiCrAlTi32-20

625 825 800(H)

Welding consumables Welding process Thermanit CM Nicro82 Nicro182 14 K 25/14E 25/14E

111 111,141 111 111, 141 111,141 111,141

18/17E

111,141

19/151)

111,141

30/40E 625 18/17E1)

111,141 111,141

NimoC Nicro82 Nicro182 625 30/40E 21/33(So) Nicro82 Nicro182 617 625

111,141 111,141 111 111,141 111,141 111,141 111,141 111 111, 141 111, 141

Heat treatment: Mostly none. If necessary, see section E. 1) Service temperatures up to max. 300 °C (572 °F) – due to C-pickup

from the parent material.

Welding process according to EN24063:

474

Layer materials Mat.No. 1.4000 1.4002 1.4301 1.4306 1.4311 1.4401 1.4404 1.4429 1.4435 1.4438 1.4439 1.4462 1.4541 1.4550 1.4571 1.4573 1.4580 2.4610 2.4816 2.4856 2.4858 1.4876

1stlayerorintermediatelayer

Toplayer

Welding consumables Welding Thermanit process CM Nicro82 Nicro182 14 K 25/14E 25/14E

111 111,141 111 111, 141 111,141 111,141

Welding consumables Thermanit CM Nicro82 Nicro182 14 K

11 11 111

H,HE JE,H,HE

11 111

23/11MoZl

111,141

GE,A,18/17E

11

23/11 MoZl 25/14E 18/17E 18/17E

111,141 141 111, 111,141 111,141

GE,A,18/17E

11

18/17E

11

22/09 25/14E

111,141 111,141

22/09 H,HE

11

23/11MoZl 25/14E

111,141 111,141

NimoC Nicro82 Nicro182 625 30/40E 21/33 Nicro82 Nicro182 625 617

111,141 111,141 111 111,141 111,141 111,141 111,141 111 111, 141 111, 141

A,GE,18/17E1) NimoC Nicro82 Nicro182 625 30/40E 21/33 Nicro82 Nicro182 625 617

11 11 11 11 11 11 11

Heat treatment: Mostly none. If necessary, see section E. 111 = SMAW 141 = GTAW


1) Service temperatures up to max. 300 °C (572 °F). Welding process according to EN24063:

111 = SMAW 131 = GMAW-pulsed method 135 = GMAW-pulsed method 141 = GTAW


Material test certificates according to EN 10 204 Increasingly, certificates attesting the characteristics and property values of the welding filler metals are required by customers or inspection authorities within the framework of the acceptance testing of weldments. A few explanatory notes are given below with the request that they be kept in mind when making inquiries or ordering. The EN standard 10 204 is taken as a basis to determine the schedule of such certificates in the case of inquiries and orders. EN 10 204 defines who is responsible for testing and authorized to sign, and whether the certificates must contain details concerning general typical values or specific test results relating to the particular delivery in question. We would like to emphasize strongly that the EN standard 10 204 does not contain the following details and that these must be specified by the customer when ordering: Scope of testing:

e.g. type and number of tests, individual elements in case of chemical analyses

Consumables:

e.g. type of shielding gas, etc.

Test paramenters:

e.g. postweld heat treatment of the test piece, test temperature

Requirements:

e.g. minimum values for yield strength, tensile strength, elongation, impact values, chemical composition tolerances

Inspection society:

e.g. TÜV, Germanischer Lloyd, DB

Type of certificate

Confirmation of certificate by

Content of the certificate

Test report “2.2”

Manufacturer

Non specific valu based on continuous production records

Inspection certificate “3.1”

The manufacturer’s authorized representative independent of the manufacturing department

Specific test res from the consign or representativ consignment

Inspection certificate “3.2”

The manufacturer’s authorized representative independent of the manufacturing department and the purchaser’s authorized representative or inspector designated by the official regulations.

Specific test results from the consign or representativ consignment

All certificates issued in conformity with EN 10 204 must be paid for and are charged separately. On next page are examples of standard certificates issued for filler metals:

476



Approvals and approval authorities TÜV Verband des Technischen Überwachungsvereins e.V., Essen

DBAG Minden

Framatome ANP

DB Deutsche Bahn AG

WIWEB Wehrwissenschaftliches Institut für Werk-, Explosiv-, und Betriebsstoffe

zugelassene Schweißzusätze nach Landesbauordnung

RS Russian Maritime Register of Shipping

ABS American Bureau of Shipping

CWB Canadian Welding Bureau

C Controlas, Niederlande

Rina Registro Italiano Navale

BV Bureau Veritas

UDT URZEDU DOZURU TECHNICZNEGO, Warschau/Polen

FT Force Technology, Dänemark

Sicherheitstechnische Regeln des Kerntechnischen Ausschusses

GL Germanischer Lloyd LR Lloyd’s Register of Shipping DNV Det Norske Veritas

Stamicarbon, Niederlande

VNIIST DIN EN ISO 9001 : 2000

DIN EN ISO 14001

VNIIST, Russland Quality Management Systems Environmental Management System Gaz de France

Snamprogetti, Italien GROUP

ÖBB Österreichische Bundesbahnen The American Society of Mechanical Engineers 480


Statoil

The approval range concerning the base metals, welding positions, heat trea conditions, diameter of the welding consumables, shielding gases, welding flu are shown on the applicable certificate. Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

Approvals and qualification tests for welding consumables Covered electrodes Product ABS

Designation Phoenix120K Phoenix Blau K300 SE Phoenix Rosa 350 SE Phoenix 6013 Phoenix7018 Phoenix Blau Phoenix Mo Blau SE Phoenix Cel 70

SE

3H10/3Y

SE 2 SE 3H10/3Y SE 2/2Y SE

E6010

BV

C

4Y40H5

0172

2Y

0484 0527

DNV

FT

3YH10

E513B(H)

2 3YH10 2

0420

Phoenix Cel 75 SE 0334 Phoenix Cel 80 SE E8010-P1 0316 Phoenix 90 Cel SE 1068 Phoenix Chromo 1 SE 1073 Phoenix Chromo 5 SE Phoenix 7018 E LH SE 1357 Phoenix Grün SE Phoenix Grün M SE Phoenix Grün T SE 2 2Y 0113 PhoenixK50 SE 3H10 4Y40H10 Phoenix K 50 R SE 3H10/3Y Mod. RPhoenix 50 K SE S Phoenix 90 K SE Phoenix Nautica 20 SE PhoenixRotAR160 SE 2/2Y 3Y40 0938 PhoenixRotBR160 SE 3/3Y 3Y40 0760 Phoenix Rot R 160 SE 2 3Y 0499 Phoenix Rot 160 R SS E 2 2Y 0200 Phoenix SH Blau SE Phoenix SH Chromo 2 KS SE 0492 Phoenix SH Gelb SE Phoenix SH Gelb B SE 3H15 Phoenix SH Gelb R SE3 /3Y 3Y 0533 Phoenix SH Gelb S SE 0279 Phoenix SH Gelb T SE 3 3Y

482

CWB

E 51 2R

3

GL 3YH10

LR

TÜV

3/3YH15

00348

2/2Y 09448 3YH10 3/3YH15 09449 2Y 2/2Y 00425 06542 3 3/3Y 00247

DB 10.132.17 20.132.06 20.132.02

10.132.19

Note AWSE70

AWS E 6013

10.132.44

3/3Y 3/3Y

03199 00536 00105 06535 09182 3/3YH15 07250

2 3YH10 3YH10

3 3 2

E43 0RR

E513AR E513B E51 2RR

2 19H EV 3 3 3 3


10.132.10 03714 10.132.41 2 2 00350 80.132.01 3YH10 3/3YH15 01586 10.132.05 3YH10 3H15 01587 10.132.18 06987 01807 10.132.39 ~AWS 3.6 D 3Y 3/3Y 00535 10.132.29 3Y 3/3Y 01700 10.132.36 2Y 2 00349 10.132.09 2Y 2/2Y 01495 2Y 2 00342 80.132.03 01823 01589 10.132.01 3H 3 01590 10.132.08 3Y 3/3Y 01591 10.132.20 2 2 01592 10.132.25 3 3 01593 10.132.03

AWS 6013 E

AWS E 7024



Designation

SE SE Phoenix SH Grün K 52 W SE Phoenix SH Grün K 70 SE Phoenix SH Grün K 70 W SE Phoenix SH Grün TB SE Phoenix SH Kupfer 1 K SE Phoenix SH Kupfer 1 KC SE Phoenix SH Kupfer 1 TR SE Phoenix SH Kupfer 3 K SE Phoenix SH Kupfer 3 KC SE Phoenix SH Lila R SE Phoenix SH Multifer 130 SE Phoenix SH Multifer 180 SE Phoenix SH Ni 2 K 100 SE Phoenix SH Ni 2 K 130 SE Phoenix SH Ni 2 K 70 SE Phoenix SH Ni 2 K 90 SE Phoenix SH Patinax Kb SE Phoenix SH Schwarz 3 SE Phoenix SH Schwarz 3 K SE

BV

C

4Y40H5

0040 0614

CWB

DNV

FT

GL

LR

Phoenix SH Grün K 45

Phoenix SH Grün K 50 W

3H10/3Y 3H10/3Y 3H10/3Y

2 2

2Y 2Y 4Y69H5

2Ni(-60)

3H15

Phoenix SH Schwarz 3 K Ni SE Phoenix SH Schwarz 3 MK SE3

0266 1009

5Y40

3YH10 3YH10 3YH10

2 2 2

E513B(H)

E51 2RR

5YH10

0432

3YH10

3YH15

EV 17H

Phoenix SH Schwarz 3 TR SE Phoenix SH V 370

SE SE

Phoenix Spezial D

SE

Phoenix SH V 1

484

0439

3H10

4Y40H100 088

5Y42H10

3YH10


2 2 2Y 2 2Y 2/2Y 6Y69H10

3Y46H10

E423B12

DB

01594 01824

10.132.33 10.132.12

01751

10.132.06 10.132.13 10.132.23 10.132.15

01496 01756 04746 01595 00546 03187 01596 00583 01598 00548

7Y42H10 3/3YH15 6Y55H10

1491 H15

3YH10 3/3Y 3YH10 3/3Y 3Y38H10 3/3Y

TÜV

01599 00547 01600 01828 01829

00512 08100 3/3Y 00902 01603 6Y46H10 5Y40H15 00531 02199 08011 3YH10 3/3Y 03282

10.132.22 10.132.28 10.132.07 10.132.35 10.132.46 10.132.34 10.132.24 10.132.04 10.132.14 20.132.15

Note

WIW

WIW

10.132.31 10.132.37

10.132.42

RINA


Approvals and qualification tests for welding consumables Covered electrodes

Designation

Product ABS

Thermanit 13/04 SE Thermanit 13/65 TTW 150 SE Thermanit K 14 SE Thermanit Mn14 SE Thermanit 18/17 ES E Thermanit 18/17 EW SE Thermanit 19/15 H SE Thermanit 19/15 W SE Thermanit 20/10 W SE Thermanit SM 20/16 SE Thermanit 20/25 Cu SE Thermanit 20/25 CuW SE Thermanit 21/33 SE Thermanit 21/33 So SE Thermanit 22/09 SE Thermanit22/09W SE E2209-17

BV

C

CWB

DNV

Thermanit 25/22 H 25/35 SE Thermanit R SE Thermanit 30/10 W SE Thermanit 30/40 EW SE Thermanit 617 SE Thermanit 600 Violett SE Thermanit 600 Violett T SE Thermanit 600 Violett W SE Thermanit625 SE ENiCrMo-3

486

GL

LR

TÜV

DB

Note

01581 5680

09379 01436 20.132.16

0738

4431

02070 03842 01813 02849 gvV4P-12 01772

30.132.12 30.132.10 WIWEB

0626 1050

Duplex/ CMnsteel

Thermanit 23/11 MoZLW SE Thermanit 25/09 CuW SE Thermanit 25/14 ES E Thermanit 25/14 EW 309 L-17 SE

FT

0965

0287

4462

03990 04112 03931 07255 04300 Duplex/ CMnsteel 03297 04146 08075 05200 00423

E309L-17

00424 04171

0520

30.132.11 04587 06844 20.132.04 20.132.10 20.132.05 0920

W10651


NiCr20Mo9Nb

03463



Designation

Thermanit A SE Thermanit Spezial A SE Thermanit ATS 4 SE Thermanit AW SE Thermanit C SE Thermanit Chromo V 9SE Thermanit CM SE ThermanitCW310-16S E Thermanit D SE Thermanit DW SE Thermanit GE SE Thermanit GE Spezial SE Thermanit GEW 316L-17 SE Thermanit GEW/FS E Thermanit Spezial HE SE Thermanit HEW SE Thermanit HW SE Thermanit Spezial JE SE Thermanit JEW 308 L-17 SE Thermanit 3MTS SE Thermanit 4MTS SE Thermanit MTS 616 SE Thermanit MTS 911 SE

BV

C

CWB

DNV

FT

GL

LR

TÜV

00603 07663 01526 00607 01232 06173 01314

0194 1074 1353

Thermanit Nicro 82 Thermanit 24 Nimo C SE Thermanit P23 Thermanit P24

488

Note

30.132.09

0566

0024

316 E316L-17

01249 01315 00487 06521 4429

0208 0627

E308L-17

316L

00484 09092 07665 02074 08076 00608 06523 00558 09168 01898 09289 07991

Thermanit 55 Ni SE Thermanit Nicro 182

DB

30.132.14

30.132.13 30.132.07

approval SLV SE

DVS-1502

02073 SE

0820

SE SE


NiCr 19 Nb

08109 01775 09272 10272 10156


Approvals and qualification tests for welding consumables Covered electrodes

Designation Thermanit X Thermanit XW Thermanit K140 XWSE

490

Product ABS

BV

C

CWB

DNV

SE SE


FT

GL

4370

LR

TÜV

fuV4R-12 00120

05650 01235

DB

Note

30.132.01 30.132.08


Approvals and qualification tests for welding consumables Flux cored wires

Designation

Product ABS

BV

C

Thermanit 22/09-PW FDE Gas: C1 E2209 Thermanit 22/09-PW FDE Gas: M21 E2209T1- 4 Thermanit L-PW 308 FDE Gas: C1, M2, M32 Thermanit L-PW 309 FDE Gas: C1, M2, M32 Thermanit 309 MoL-PW FDE Gas: C1, M2, M32 Thermanit L-PW 316 FDE Gas: C1, M2, M32 Thermanit TG 22/09 Gas:C1,M21 FDE E2209T0-4 Thermanit TG 308 L Gas: C1, M21 FDE Thermanit TG 308 L M21 Gas: FDE Thermanit TG 309 L Gas: C1, M21 FDE Thermanit TG 309 L M21 Gas: FDE Thermanit TG 309 Mo L FDE 309 E Mo L/ Gas: M32, C1, M21 T0-4 Thermanit TG 316 L Gas: C1, M21 FDE Thermanit TG 316 L M21 Gas: FDE Union BA 70 Gas: C1, M21 FDE 4SA/4YSA Union MV 70 Gas:C1,M21- M33 FDE 4SA/4YSA Union MV CrMo M21Gas: FDE Union MV Mo M21 Gas: FDE Union RV 71 Gas:C1,M21- M33 FDE3 SA/3YSA

492

CWB

DNV Duplex/ CMn steel Duplex/ CMn steel

FT

GL 4462S/ CMn steel 4462S/ CMn steel

LR Duplex/ CMn steel Duplex/ CMn steel

TÜV

DB

09106 09770 09772 09773 09771

Duplex/ CMnsteel

4462 (C1/M21)

Duplex/ CMnsteel

4550 (C1)

07656 07538

43.132.15

07540

43.132.14

4550 4332 (C1)

309MoL

4332 4459 (C1/M21)

Stainless Steel DH36

4571 (C1)

0494 C1-M21 1119 M21

07688 07539

43.132.17 43.132.16

4571 IV YMSH5 Y4YMSH5

3/4Y 4YH5S

07184

3/4Y

42.132.31

07187 07192 07838

1197 C1-M21

IIIYMSH5


3YH5S

3/3Y

07185

42.132.36 42.132.32


Approvals and qualification tests for welding consumables Flux cored wires

Designation

Product ABS

Union RV 72 C1 Gas: FDE Union TG 50 B C1 M2, Gas: FDE Union TG 50 B Gas: M21 FDE Union TG 50 M C1 Gas: FDE Union TG 50 M Gas: M21 FDE Union TG 50 Ni Gas: M21 FDE Union TG 55 Fe Gas:M21 FDE

494

BV

C

CWB

DNV

FT

GL

LR

TÜV

3YH5S

07186 06623

1135

5YH10S

DB

42.132.27

3S/3YSH15

3YH10S 1418

3YH10S

3S/4Y40SH15

06622

42.132.28

1272

3Y46S

3S/5Y40SH15

06624

42.132.30

SA4YMHHH 1497

IVYMS(H5)


4YH5S

06538

42.132.37


Approvals and qualification tests for welding consumables Wire electrodes, welding wires and welding rods Product

Designation

Thermanit 13/04 Si SS/ Gas: SD Thermanit 14 K SS Gas: Thermanit 1610 Si DE M11 Gas: Thermanit 17/15 TT SS Gas: Thermanit 17/15 TT DE Gas: M13-M21 Thermanit 17/15 TT DE Gas: M13 Thermanit 17/15 TT DE M21 Gas: Thermanit 1720 DE M11, Gas: Thermanit 1740 DE M11 Gas: Thermanit 18/17 E SS I1 Gas: Thermanit 18/17 E DE M12 M11, Gas: Thermanit19/15H SS Gas: Thermanit19/15 DE M12 M11, Gas: Thermanit19/15 DE

ABS

BV

C

CWB

DNV

FT

GL

LR

TÜV

I1 I1

I1

I1

I1

M12Gas: Thermanit19/15 M13 Gas: Thermanit 20/10 I3 I1, Gas: SD Thermanit 20/10 M12M11,Gas: Thermanit 20/16 SM I1 Gas: Thermanit 20/16 SM M22 bzw. M11 Gas:

496

01582 01437 43.132.04 03090 NV5Ni (M13) N50BT

5680S

fuV13R-12

02890

NV5Ni

N50BT

5680S 08107 43.132.07 0539

02071 02077

43.132.09

03497 06005

43.132.12

5680S

DE NV5Ni SS/ 308Mo/I1

01774

DE 01773 SS 3954

W

DE


3954S

WIWEB Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005


Designation

ABS

Thermanit 20/25 Cu SS Gas: Thermanit 20/25 Cu DE M12 Gas: Thermanit 21/33 So SS I1 Gas: Thermanit 22/09 SS Gas: I1 ER2209 Thermanit 22/09 SS/ I1 Gas: SD Thermanit 22/09 DE M12 M11Gas: Thermanit 22/09 DE Gas: M12 Thermanit 25/09 CuT SS I1 Gas: Thermanit 25/14 E-309L SS I1 Gas: Thermanit 25/14 E-309L DE Gas: M12, M13 Thermanit 25/14 E-309L Si DE M12Gas: Thermanit 25/22 H SS I1 Gas: Thermanit 25/35 R SS I1 Gas: Thermanit 25/35 R DE

BV

C

CWB

DNV

FT

GL

LR

I1

Gas: M11 Thermanit 30/40 E Gas: SD Thermanit E30/40 DE M* I3, I1, Gas: Thermanit I1 Gas: 617 SS Thermanit I1 Gas: 625 DE Thermanit625Gas:I1 SS Thermanit 625 Gas: I1 SS/SD

SS/

04301 04302 0658

07256 Duplex CMn steel

0416

4462

Duplex/ CMn steel 03343 03342

0083

Duplex

4462S

0923 0651 0404

ER309L-Si

02661

309L 309L ER309L-Si

09362 4332S 4332

02661 04875

0637 0100

I1

498

TÜV

00118 05588 06845 03462 1006


TÜV *see sheet data

W10652 03464

43.132.25



Designation Thermanit R1 Gas: I3, I1, A SS/SD ThermanitASiGas:I1 Thermanit A Si I3 bis I1Gas: Thermanit Gas: M11 Si A DE Thermanit A Si M12 M11, Gas: Thermanit ATS 4

BV

C

CWB

DNV

FT

GL

LR

0582 SS/SD 04149

43.132.02 43.132.02

0242 DE 00601

43.132.02

SS 0948

I1,

500

TÜV

09474 SS

I1 Gas: ThermanitATS4 SS/SD Gas: Thermanit ATS 4 DE M12 Gas: Thermanit GE-316L SS Gas: I1 Thermanit GE-316L SS/SD R1 I3 I1, Gas: Thermanit GE-316L Si SS I1Gas: Thermanit GE-316L Si SS/ I1 Gas: SD Thermanit GE-316L Si DE Gas: M11 Thermanit GE-316L Si DE Gas: M11, M12 Thermanit GE-316L Si DE M12 Gas: Gas: Thermanit I1 Si H SS Thermanit H Si SS/ I3 bi I1 Gas: SD Thermanit H Si DE M12 M11, Gas: ThermanitH-347 SS/ R1 I3, I1,Gas: SD Thermanit JE-308L SS I1Gas: ThermanitJE-308L SS/ R1 I3, I1,Gas: SD R1

ABS

01616 06522 0433

ER316L

316L

4429

43.132 09500

0165

316LM

43.132.1

316L 0972

ER316L-Si 316L (M13)

00488

4429S 4429S

00489

43.132.10

ftV3R-12 43.132.06 04163 00604

43.132.06

09475 0969

ER308L


43.132.1 09451 Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005


Designation Thermanit JE-308L Si Gas: I1 Thermanit JE-308L Si I3 I1, Gas: SD Thermanit JE-308L Si Gas: M11 Thermanit JE-308L Si Gas: M11,M12,Corgon1 ThermanitMTS3Gas:I1 Thermanit Gas: I1MTS 3 SS/SD Thermanit Gas: I1 SiMTS 4 SS/SD Thermanit MTS Gas: 616 I1 SS Thermanit MTS Gas: 911 I1 SS Thermanit Nicro Gas: 82 I SS/SD Thermanit Nicro 82 Gas: I1 DE Thermanit Nicro Gas: I1 82 SS Thermanit Gas: I1Nimo C DE Thermanit Gas: I1Nimo C SS Thermanit Nimo C 24 I1 Gas: Thermanit Nimo C 24 I1 Gas: Thermanit X I Gas: Thermanit Gas: I1 X SS Thermanit X Gas: M11 Thermanit X Gas: M11 M21 bis Thermanit Gas: M12 X DE Union A 600 IG M21 C1, Gas: Union AlMg Mn 4,5 DE Gas: I1 Union AlMg 4,5 Mn I1Gas:

502

ABS

BV

C

CWB

DNV

FT

GL

LR

TÜV

SS 1362

ER308L-Si

SS/ 04164 DE 0003

43.132.08

308L ER308L-Si (M23)

DE 00555 SS

43.132

1451

NV5Ni

06166 02624 09290 07992 01703 03089

NiCr 20 Nb

43.132.11 04381 01790 DE 06461 SS/SD 06462 SS/SD

steel/ C 18/8

01234

0229

43.132.01

DE 0595 DE

steel/ C 18/8 (M23) steel/ C 18/8 (M13)

05651

43.132.01

4370S DE 20.132 S-AlMg ER 5183

RC/WC

5183

4,5Mn

5083 O&F

02195

61.132.03

02196

61.132.0

SS




Designation Union AlMg 4,5 MnZr DE I1Gas: Union AlMg 4,5 MnZr SS I1Gas: Union AlMg Gas: 5 I1 DE Union Gas: I1 AlMg 5 SS 5Union AlSi DE/SS IG 60 FeNi Union DE I1

Ni1,2Union I Gas:

BV

C

CWB

Gas: Mo Union I1 I SS Union Mo I Gas:M21 I1 Gas: P23Union I SS/SD P24Gas: Union I1 I SS/SD Gas: M21 C, NiUnion 5 K DE Union K 52 M3 M2, M1, C, Gas:

DNV

FT

GL

LR

TÜV

S-AlMg 4,5MnZr

61.132.0

S-AlMg 4,5MnZr S-AlMg5 5083 O&F

ER 5356

02197 02198

^1

SS/SD

Union 2,5 I NiGas:I1 Gas: I1Ni2,5Union I SS/SD Gas: I152Union I SD Union Gas: 52I1I SS Union I CrMo M3 M2, M1, C, Gas: CrMo IGas: Union I SS/SD Union CrMo Gas: I I1 SS Gas: I1CrMo 5Union I SS/SD CrMo Gas: 910 Union I I SS/SD Union CrMo I910 Gas: I1 SS UnionICrMo910 M21 M1, Gas: M21 Gas: Mo C, Union I DE I Gas: Mo Union I SS/SD

504

ABS

VY46 SS

61.132.0 61.132.01 61.132.01 61.132.02 62.132.02

00513 08012

0342

0714

07500 03890 42.132.11 01656 42.132.11

IIIYS

DE 00905 00906 0834

18H EV

42.132.19 42.132.19

09107 00908 0151

EV 19H

42.132.06

DE 01831 01250 0322

DE

1041

17H EV

00907 42.132.06 42.132.14 42.132.14

10271 10157 00514 42.132.13 DE


00106

42.132.02



Designation UnionK52Gas:C1 UnionK52Gas:M21 UnionK52Gas:M24 Union Gas: 52 SKC1 DE Union Gas: 52 S K M21 DE Union Gas: 52 S K M24 DE Union K 52 T TIME-Gas Gas:

DE 3SA/2YSA DE 3SA/3YSA DE 3SA/3YSA 3SA/2YSA 3SA/3YSA 3SA/3YSA DE

C

CWB

1108 0896 0896

DNV

IIIYMS IIIYMS IIIYMS

FT E513 E513

GL

LR

3YH15S 3S/3YSH15 3YH15S 3S/3YSH15 3YH15S 3S/3YSH15 3/3Y 3/3Y 3/3Y

IIIYMS IIIYMS IIIYMS

DE DE 3SA/2YSA 3Y40 DE 3SA/3YSA 4Y40

TÜV

09333 09333 09333

1367 0186

ER480S-6 IIIYMS IIIYMS

E513 E513

3Y46H15S 3YH15S

00376 3S/3YSH15 3S/3YSH15

42.132.01

02537

42.132.07

20

DE DE 05926 DE 1459

IVY46MS

DE IVY46MS IIIY55MS

DE

3Y55S

00926

DE DE

M33 M21, C1, Gas: Union NiMoCr Gas: M21 DE Union Patinax Gas: C, M21 Union Rob 2 M3 M2, M1, C, Gas: Union Rob 3 M3 M2, M1, C, Gas: C1 Gas:3Union Rob DE Union SG 2-H Gas: C1, M21/23/24, M32

506

BV

42.132.20

Union K 56 M3 M2, M1, C, Gas: UnionK56Gas:C1 UnionK56Gas:M21 Union K 58 M3 M2, M1, C, Gas: Union K Nova M21 C, Gas: Union K Nova Gas: M21 Union K Nova Ni M21 Gas: Union MoNi Gas: M21 Union MoNi M32 + M21 Gas: UnionNi2,5Gas:M21 Union NiMoCr

ABS

(-60) x DE

5Y50

VY50MS

7YS

(-60) x DE DE

5Y69

VY69MS

6Y69S

42.132.09 01627

3S/3YSH15

42.132.09 02760 00337 04168

42.132.16

04169

42.132.17 20.132.08

42

DE

DE


3YS

03640

42.132.15


Approvals and qualification tests for welding consumables Wire electrodes, welding wires and welding rods

Designation Union SG 3-H Gas: M21/23, C1, M32 M21 Gas: 85 Union X DE Gas: M21 90 Union X DE M21 Gas: 96 Union X DE

508

Product

ABS

BV

C

CWB

DNV

FT

GL

LR

TÜV

DE 3YS


07461 42.132.29 42.132.21 07675 42.132.12 42.132.26


Approvals and qualification tests for welding consumables Gas welding rods Product

Designation 37 Union Mo Union N Union Rot Schwarz Union

510

ABS

BV

C

CWB

GS GS GS GS


DNV

FT

GL

LR

TÜV 70.132.01 02188 70.132.0 02191 70.132.05 70.132.0


Approvals and qualification tests for welding consumables Wire/flux combinations

Designation

Product

Marathon 104 / Thermanit 17/15 TTD PK Marathon 104 / Thermanit 18/17 E DPK Marathon 104 / Thermanit 19/15 DPK Marathon 104 / Thermanit 22/09 DPK Marathon 104 / Thermanit A DPK Marathon 104 / Thermanit 4ATS DPK Marathon 104 / Thermanit GE-316L DPK Marathon 104 / Thermanit H-347 DPK Marathon 104 / Thermanit JE-308L DPK Marathon 111 / Thermanit 19/15 DPK Marathon 213 / Thermanit 19/15 DPK Marathon 213 / Thermanit 20/10 DPK Marathon 213 / Thermanit 25/14 E-309L DPK Marathon 213 /

ABS

BV

C

CWB

DNV

GL

LR

NV5Ni

TÜV

06480

NV5Ni


DB

09361 ftV4R-12

Thermanit A DPK Marathon 213 / Thermanit GE-316L DPK Marathon 213 / Thermanit H-347 DPK

512

FT

03911 4462M 06086 07371 06085 06084 06083 05805 4429M 4431M

ftV4R-12 09617 09616

4429M

ftV7P-12

09615 09613


Approvals and qualification tests for welding consumables Wire/flux combinations Product

Designation

4

ABS

Marathon 213 / Thermanit JE-308L DPK Marathon 431 / Thermanit 20/10 DPK Marathon 431 / Thermanit22/09 DPKE R2209 Marathon 431 / Thermanit A DPK Marathon 431 / Thermanit GE-316LD PK Marathon 431 / Thermanit H-347 DPK Marathon 431 / Thermanit JE-308L DPK Marathon 444 / Thermanit 625 DPK Marathon 444 / Thermanit Nicro 82 DPK Marathon 543 / Thermanit MTS 3 DPK Marathon 543 / Thermanit MTS 616 DPK Marathon 543 / Thermanit MTS 911 DPK OP 33 / ATS DPK OP 33 / Thermanit 20/10

514

BV

C

CWB

DNV

FT

GL

LR

TÜV

DB

09612 07801 1302

Duplex

4462TM

S31803

06112 06985

1372

06113 06479

1428

06114 NiCr21Mo9Nb

10173 07767

1373

DPK


06527 09391 09228 06879 06889



Designation UV 305 / CrMo2D 1 Union S PK UV 305 / CrMo2 Union S DPK UV 306 / 1 S Union DPK UV 306 / Union S 2 UV 306 / Mo 2 SUnion DPK UV 400 / Union S 2 UV 400 / UnionS2Mo UV 418 TT / 2 S Union UV 418 TT / UnionS3Si

516

ABS

BV

C

CWB

DNV

FT

GL

LR

TÜV

DB

10284 10290 51.132.04 DPK 2M/2YM

0268

IIIYTM

3YTM

2M/2YM

02590

51.132.04

07739 DPK 3YTM

4Y40TM1 266

DPK 3YT/4YM 4Y40TM 1370

IIIYTM

3YTM

3YTM

06170

51.132.03

IIIYT/IVYM

3YT/4YM3 YTM

06233

51.132.03

07276

51.132.05

10410 DPK

5Y46

1379

VY42(H5)


6Y42M

5Y42H5/5Y42sr



Designation UV 420 TT / CrMo Union 12S DPK UV 420 TT / CrMo 2Union S DPK UV 420 TT / Mo2Union S DPK UV 420 TT / NiMo 1 3Union S DPK UV 420 TT R / CrMo 21Union S DPK UV 420 TT R / 2 S Union DPK UV 420 TT R / CrMo 2Union S DPK UV 420 TT R / Mo 2 SUnion DPK UV 420 TT R / 3 S Union DPK UV 420 TT R / Mo 3 SUnion DPK UV 420 TT R / NiMo3 Union S DPK UV 420 TT R / 1NiMo3 DPK Union S UV 420 TT R / NiMoCr 3 Union S DPK UV 420 TT R-W /

ABS

BV

0179

C

CWB

DNV

GL

LR

19H EV

05209

18H EV

01794

46A S

TÜV

DB

51.132.02

01793

0189

03020

0167

02734 03437

0162

CrMo 2 1 DPK Union S UV 420 TT/UV 420 TT-LH / Thermanit 4MTS DPK UV 420 TT-LH / Union Patinax U DPK

518

FT


03439 03438 03440 03441 03442 03021 08015 03443 06541 04674 01799

51.132.02



Designation

UV 420 TT-LH / CrMo 2 1 DPK Union S UV 420 TT-LH / 2 Union S DPK UV 420 TT-LH / CrMo2 Union S DPK UV 420 TT-LH / Mo 2 SUnion DPK UV 420 TT-LH / 3 S Union DPK UV 420 TT-LH / Mo 3 SUnion DPK UV 420 TT-LH / NiMo3 Union S DPK UV 420 TT-LH / 1NiMo3 DPK Union S UV 420 TT-LH / NiMoCr 3 Union S DPK UV 421 TT / 2 Union S DPK UV 421 TT / Mo 2 Union S DPK UV 421 TT / UnionS2Ni2,5 DPKN i2 UV 421 TT / 370 Ni 2Union S DPK UV 421 TT / 3Union S DPK UV 421 TT / NiMo 3 Union S DPK

520

ABS

BV

C

CWB

DNV

FT

GL

LR

TÜV

DB

05209 03358

51.132.02

01794 01793 01795 01796 01797 03020 02206 4Y40

05497

51.132.06

03344 5Y42UM0 064

VYM

7YM

3M/5Y40M

51.132.06 02213

51.132.06 08010

05210 IVYM


4Y40M 5Y55M

51.132.06 05498 England DPA



Designation

23 24

UV 421 TT / Union NiMoCr 3S DPK UV 421 TT / Union NiMo1 3S DPK UV 421 TT / Union Si3S DPK UV 430 TTR-W / CrMo2V 1 Union S DPK UV 430 TTR-W / P SUnion DPK UV 430 TTR-W / P SUnion DPK

522

ABS

BV

C

CWB

DNV

4Y69M

FT

GL

LR

5Y69M VY50

5Y50

IVY46MS

6Y42M


TÜV

05063

DB

51.132.06

WIWEB

temporary 460 5Y46M

10424 10231 10294 10293


Approvals and qualification tests for welding consumables SAW wires and welding fluxes

Designation

Art

ABS

BV

C

CWB

DNV

FT

GL

306 UV PUL 400 UV PUL TT 418 UV PUL TT/LH 420UV PUL TT 421 UV PUL Thermanit 18/17 E UP Thermanit A UP Thermanit H-347 UP Patinax Union U UP 1 S Union UP 2CrMo1 UP SUnion 2 S Union UP CrMo2 SUnionUP Mo S Union UP 5 N 2 UP SUnion 3 S Union UP Mo S Union UP NiMoCr 3 S Union UP Si S Union UP Mo S Union UP 6 S Union UP

*Product::

524

LR

TÜV 51.132.04 51.132.03 51.132.05 51.132.02 51.132.06 52.132.12 52.132.1 52.132. 52.132.09 52.132.01 52.132.13 52.132.02 52.132.08 52.132.06 52.132.15 52.132.03 20.132.13 52.132.16 52.132.14 52.132.07 52.132.05

DE = wire electrode FDE = flux cored wire DEU = sub-arc-wire ele ctrode GS = gas welding rods DPK = Draht-/Pulverkombination Böhler Thyssen Schweisstechnik Deutschland GmbH – 09_2005

SD = welding wire SE = covered electrode

SS = welding rods PUL = welding flux


VdTÜV Kennblatt 1000 Comparable austenitic materials and ferritic/austenitic materials, covered by the approvals. Material category

DIN Designation

21 Leadingmaterial

22 Leadingmaterial

Material Number


Material category

DIN Designation

28 X5CrNi1810 G-X6CrNi189 X12CrNi189 G-X8 CrNi18 10 X6CrNi1810 X6CrNi1810 X10CrNiTi1810 also covered: Gruppe 21 X2CrNi1911

1.4301 1.4308 1.6900 1.6901 1.6902 1.6902 1.6903

1.4306

DIN17440 DIN17445VdTÜV-Wbl.286 SEW685 VdTÜV-Wbl. 411 SEW685

Leading material 29 Leading material

24 Leading material 25 Leading material

26 Leading material

27 Leading material

528

X2CrNiN1810 alsocovered: Gruppen 21 und 22 X 5 CrNiMo 17 12 2

1.4311

1.4401


alsocovered: Gruppen 21 und 24 X 5 CrNiMo 17 13 3

1.4436

DIN 17440

alsocovered: Gruppen 21 und 22 X6 CrNiNb 18 10 X6CrNiTi1810 G-X5CrNiNb189 X6CrNi1811

1.4550 1.4541 1.4552 1.4948

DIN 17440 DIN17440 DIN17445 VdTÜV-W.

also covered: Gruppen 21, 22, 24, 25, 27, 28 und 29 X 10 CrNiMoNb 18 12 X6CrNiMoTi17122 X10 CrNiMoTi18 12 X 6 CrNiMoNb 17 12 2 G-X 5 CrNiMoNb 18 10

1.4583 1.4571 1.4573 1.4580 1.4581

DIN17440 30

23 Leadingmaterial

Material Number

DIN17440

Leading material

DIN 17440

also covered: Werkst. 1.4308 und 1.4408 X 2 CrNiMo 17 13 2 1.4404 G-X 6 CrNiMo 18 10 1.4408

31 Leading material DIN 17440 DIN 17445 VdTÜV-Wbl. 286

also covered: Gruppe 23 X 2 CrNiMoN 17 13 3 X2CrNiMoN17122

1.4429 1.4406

DIN 17440 DIN17440

alsocovered: Gruppen 21, 22, 24 und 25 X 2 CrNiMo 18 14 3 1.4435 X2CrNiMo17122 1.4404

DIN 17440 DIN17440


X 2 CrNiMoN 22 5 3 X2CrNiN234 X2CrNiMoSi195

1.4462 1.4362 1.4417

DIN17440 DIN 17440 DIN 1744

VdTÜV-W. VdTÜV-W.


VdTÜV-Kennblatt 1000

Included base materials – Deutsche

Old and new base material designation The national standards DIN 17 100, DIN 17 102 (only plate materials) and DIN 17 155 are replaced by european standard EN 10025, EN 10028-2 and EN 10028-3. The following table shows the comparsion of old and new material designation.

Old material designation Short name


UST 37-2 USt 37-2 RSt 37-2 St 44-2 St37-3N 44-3 St N 52-3 St N I

H II H 4Mn 17 19Mn6 3Mo 15 13 CrMo 44 10 CrMo 10 9 StE 285 WStE 285 TStE 285 EStE 285 StE 355 WStE355 TStE 355 EStE 355 StE 460 WStE 460 TStE 460 EStE 460

530

New material designation Short name


S235JRG1 S235JRG1 S235JRG2 DIN17100

DIN17155

DIN17102

S235J2G3 S275JR S275J2G3 S355J2G3 P235GH P265GH P295GH P355GH 16Mo3 13CrMo4-5 10CrMo9-10 P275N P275NH P275NL1 P275NL2 P355N P355NH P355NL1 P355NL2 P460N P460NH P460NL1 P460NL2

DINEN10025

Besides those materials specified in the scope of “Übereinstimmungszertifikat” cert compliance the following materials are also included. 1. Unalloyed and low-alloy steels, cast steel, fine-grained structural steels and stainless steels Material category

Certified materials

1

S355J2G3 DIN EN 10 025

2 3

E335 E360

4 5 DINEN10028-2

6 7 8 9 10 11

Materials also covered

S235JR bis S355J2G3 DIN E S275N, M bis S355N, M DIN EN GS 38, GS 45, GS 38.3, GS 45.3, GS GS 52.3 DIN 1681

BSt 420S, BSt 500S, BSt 500M E295, E335 D IN EN 10 025 E295, E335, E360 DIN EN 10 GS 60, GS 52, GS 52.3, GS 60.3, GS DIN 1681 S420N DIN EN 10 113 like category 1, additionally: S275N, M bis S420N, M DIN EN S460N DIN EN 10 113 like category 4, additionally: S275N, M bis S460N, M DIN EN S550Q DIN EN 10 137-2 NAXTRA 56, DSE 550 VB, VT, S620Q DIN EN 10 137-2 like category 6, additionally: NAXTRA 63, XABO 63, DSE 620 VB, S690Q DIN EN 10 137-2 like category 6 and 7, additiona DSE 690 VB, VT, VE, NAXTRA 70, T OX 812 M2 X5 CrNi18 10(1.4301) X5 CrNi 18 10 (1.4301) X 6 CrNiTi 18 10 (1.4541) X 5 CrNi 18 10 (1.4301) X6CrNiMoTi17-12-2 X5CrNi1810 (1.4301) DIN EN 10 025 DIN EN 10 025

1)

(1.4571)

DIN EN 10 088

DINEN10028-3


XX 5 CrNiMo 2 (1.4541) (1 6 CrNiTi17181210 X 5 CrNiMo 17 12 2 ( DIN 17 440, DIN 17 441 X5CrNi18-10 (1.4301) X5CrNiMo17-12-2(1.4401) X6CrNiTi18-10 (1.4541) X6CrNiMo17-12-2(1.4571) DIN EN 10 088

1) also still valid 1.4583 – alternatively


Included base materials – Deutsche Bahn 2. Aluminium and aluminium-wrought alloys Material Weld. consumable Certified category acc. to DIN 1732 materials 12

SG-AlMg5 bzw. SG-AlMg5Zr oder SG-AlMg4,5Mn bzw. SG-AlMg4,5MnZr

AlZn4,5Mg1 AlMg4,5Mn

Parentmaterial Materials also covered

AlMgSi 0,5 - AlMgSi 1, AlMg1,8, AlMg 3, AlMg2Mn0,8, AlMg2,7, AlMg5,AlMg4,5Mn,AlZn4,5Mg1, AlMn1Mg1,AlCuMg1, AlZnMgCu0,5 DIN1712 EN AW-AlMg, EN AW-AlSiMg,

13

SG-AlMg3

AlMg3

14a

SG-AlSi5

AlMgSi1 AlSi-Gußlegierungen

14b 14c 15

SG-Al99,5or SG-Al 99,5 Ti

Al99,5

Recommendations of Thermanit welding consu for high alloyed steels/cast steel

EN AW-AlSiMgMn, DIN EN 573 AW-AlMg3, EN AW-AlMg2,5, EN AW-AlMg2Mn0,8, EN AW-AlMg5, EN AW-AlMg4,5Mn0,7, EN AW-AlZn4,5Mg1 DIN EN 573 AlMg2Mn0,8 DIN1712 EN AW-AlMg3 DIN EN 573 AlMgSi0,5-AlMgSi1 DIN1712 EN AW-AlMg, EN AW-AlSiMg, EN AW-AlSi1MgMn DIN EN 573 AlSi-andAlSiMgcastalloy acc. DIN 1725-2 Category 14b in combination with Category 12 Al99,5-Al99,8 DIN1712 EN AW-Al99,5, EN AW-Al99,8 DIN EN 573

Stainless steels 1.4000 X6Cr13 1.4001 X7Cr14/G-X7Cr13 1.4002X 6CrAl13 1.4003 X2CrNi12X2Cr11 / 1.4006 (G)X12Cr13 1.4008 GX8CrNi13(GX7CrNiMo12-1) 1.4016 X6Cr17 1.4021 X20Cr13 1.4024 X15Cr13 1.4027 GX20Cr14 1.4057X 17CrNi16-2 1.4059 GX22CrNi17 1.4107 GX8CrNi12 1.4113 X6CrMo17-1 1.4120 (G)X20CrMo13 1.4122 X39CrMo17-1 / (G)X35CrMo17

532


Thermanitfille

Mat. Short name AISI/SAE/ Weld- Equivalent or No. UNS/Alloy ability similar Materials with special physical properties (non magnetic) 1.3805 X35Mn18 + 19/15 1.3914 X2CrNiMnMoNNb21-15-7-3 + 20/16SM 1.3941 (G-)X4CrNi18-13 + 18/17E,19/15 1.3945X 2CrNiN18-11 + 19/15 1.3948 X4CrNiMnMoN19-13-8 + 19/15 1.3951 X2CrNiMoN22-15 / GX4CrNiMoN22-15 + 20/16SM 1.3952 (G)X2CrNiMoN18-14-3 + 18/17E,19/15 1.3953 (G-)X2CrNiMo18-15 + 18/17E,19/15 1.3955 GX12CrNi18-11 + 18/17E,19/15 1.3957 X2CrNiMoNbN21-15 + 20/16SM 1.3958X 5CrNi18-11 + 18/17E 1.3964 (G-)X2CrNiMnMoNNb21-16-5-3 50 + 20/16 SM 1.3965X 8CrMnNi18-8 + 19/15

403 429 405

+ + + +

410 430 420

431

434 440C

+ + o o o o o o o o o o

14 K 14K 14K 14K 14K 14K 1610, 17

C J

14 K 14 K 14 K 17 17 MTS 4

1740

+ = good weldability / o = poor weldability / – = no weldability

BTSGD – 09_2005

Recommendations of Thermanit welding consumables for high alloyed steels/cast steel grades * = Data upon request Parentmaterial

Thermanitfillermetal

Mat. Short name No. 1.4840G X15CrNi25-20 1.4841 X15CrNiSi25-20 (X15CrNiSi25-21) 1.4845 X12CrNi25-21 (X8CrNi25-21) 1.4847 X8CrNiAlTi20-20 1.4848 GX40CrNiSi25-20 1.4849 GX40NiCrSiNb38-18 2.4851N iCr23Fe 1.4852 GX40NiCrSiNb35-25 2.4856 NiCr22Mo9Nb 1.4857 GX40NiCrSi35-25 2.4858 NiCr21Mo 1.4859 GX10NiCrNb32-20 1.4861 X10NiCr32-20 1.4864 X12NiCrSi36-16 (X12NiCrSi35-16) 1.4865 GX40NiCrSi38-18 1.4876 X10NiCrAlTi32-20 (X10NiCrAlTi32-21) 1.4877 X6NiCrNbCe32-27 1.4878 X12CrNiTi18-9 (X10CrNiTi18-10) 1.4885 X12CrNiMoNb20-15

AISI/SAE/ UNS/Alloy

BTSGD – 09_2005

Equivalent or Higher alloyed similar C,CR 25/24R

+

C,CR

310S 334 HK

+ o + + + + + + + + +

C,CR 21/33(So) CR 21/33 Nicro82 25/35R 625 25/35R 30/40 E 21/33(So) 21/33(So)

+ +

21/33 21/33

800(H) AC66

+ o

21/33(So)

321

+ +

ATS4

30815

+

D

P91

+ + + o o

MTS3 MTS911

625 825

330

High temperature resistant steels 1.4903 X10CrMoVNb9-1 1.4905 X11CrMoWVNb9-1-1 1.4919X 6CrNiMo17-13 1.4921 X19CrMo12-1 1.4922X 20CrMoV12-1

Weldability +

310

601

1.4893X 8CrNiSiN21-11

538

Recommendations of Thermanit welding consu for high alloyed steels/cast steel

316H

25/35R 617,625 617 625 Nicro82 Nicro82,625

25/35R Nicro82,617 617,625 X,D CM

Parentmaterial Mat. No.

Thermanitfille

Short name

AISI/SAE/ UNS/Alloy

1.4923X 22CrMoV12-1 1.4926X 21CrMoV12-1 1.4931G X23CrMoV12-1 1.4935 X20CrMoWV12-1 1.4948 X6CrNi18-11(X6CrNi18-10) 1.4949X 3CrNiN18-11 2.4951N iCr20Ti

422 304H 75

2.4952 NiCr20TiAl 1.4959 X8NiCrAlTi32-21 1.4961 X8CrNiNb16-13 1.4968 GX7CrNiNb16-13 1.4981X 8CrNiMoNb16-16 1.4988 (G)X8CrNiMoVNb16-13

Alloyed stainless steels 1.5637 12Ni14/10Ni14

Weldability

80A 800HT

A350-LF3

1.5638 G9Ni14GS-10Ni14 / 1.5662( G)X8Ni9 1.5680 12Ni19X12Ni5 / 1.5681 GX10Ni5GS-10Ni19 /

Equivalent or similar

o o o o + + +

MTS4 MTS4 MTS4 MTS4 ATS4 ATS4 Nicro82

+ + + + + +

Nicro82 21/33

+ +

A353 2515

+ + +

C

Nicro82 MTS 4 MTS4


1.6902 G-X6CrNi18-10 (GX6CrNi18-10)

+

1.6905 GX5CrNiNb18-10

+

1.6907 X3CrNiN18-10

+

1.6909 X5CrMnNiN18-9

+

1.6967 X3CrNiMoN18-14

+

JE, 17/15 TT, 19/15 JE,17/15TT, 19/15 JE,17/15TT, 19/15 JE,17/15TT, 19/15 JE,17/15TT, 19/15


BTSGD – 09_2005

Physical properties of high alloyed weld metals THERMANIT Density Specific Specific heat electrical capacity resistance at +20° C at +20 °C

g/cm3

THERMANIT Density Specific Specific

Heat Thermal expansion conduccoefficient (10 –6/°C) tivity between +20 °C and at +20 °C

heat electrical capacity resistance at +20° C at +20 °C

J/g·° C Ohm· mm2/m W/m· °C 100 °C 500°C 800 °C 1 000 °C

Alphabetical order: A ATS4

7,9 7,9

0,50 0,50

0,75 0,74

15 15

C CM CR

7,9 7,9 7,9

0,50 0,50 0,50

0,73 0,73 0,73

15 15 15

14,2 14,2 14,0

17,2 17,2 17,0

18,0 18,0 18,0

18,8 18,8 19,0

D

7,9

0,50

0,85

15

14,4

17,1

18,2

19,1

GE HE

7,9 7,9

0,50 0,50

0,75 0,73

15 15

15,0 14,8

17,1 16,7

18,3 18,1

– –

JE

7,9

0,50

0,73

15

14,5

17,2

18,3

–

L

7,7

0,50

0,80

17

8,7

12,6

13,6

–

MTS4

7,8

0,46

0,75

25

14,6 16,5 17,9 14,5 17,2 18,3

9,1

11,6

12,0

X

8,2 8,1 8,9 7,9

0,46 0,46 0,38

1,10 1,15 1,33

13 13 13

10,4 10,0 11,1

14,8 15,2 13,2

16,3 16,4 14,3

–

– – – –

14H 14K

540

7,7 8,2 7,7 7,7

1610

7,7

0,46

0,70

25

8,4

11

17 17/06

7,7 7,7

0,46 0,46

0,70 0,70

25 25

8,1 7,7

11 11

17/15 1720TT 1740

7,97,7 7,7

0,50 0,46 0,46

0,73 0,70 0,70

1425 25

16,87,8 7,9

–11 11

18/17E

8,0

0,50

0,85

17

15,1

17,

19/15(H)

7,9

0,50

0,85

15

14,5

17,

20/10 20/16 20/16/510 20/25Cu

7,9 7,9 7,9 7,9

0,50 0,50 0,50 0,50

0,75 0,85 0,85 0,78

15 15 15 15

15,0 17 14,5 17 14,6 17 15,5 18,3

21/33(So)

8,0

0,50

0,90

15

13,7

22/09 23/11MoZL

7,9 7,9

0,50 0,50

0,73 0,85

15 15

14,5 17 15,1 17,

16,

0,50

0,75

15

14,6

18,3

19,3

–

25/14E 25/22H 25/35R

7,9 7,9 8,0

0,50 0,50 0,50

0,85 0,85 0,90

15 15 15

14,3 14,4 13,5

0,46 0,46

0,70 1,09

25 13

7,8 11,5

11,8 13,8

– –

– –

30/10 30/40E

7,8 8,2

0,50 0,42

0,80 0,90

16 15

10,0 15 14,7 17,

8,4

0,44

1,19

Numerical order: 13/04 13/65 TTW150

J/g·° C Ohm· mm2/m W/m· °C 100 °C 500

–

(600°C)

NICRO82 NICRO182 NIMOC

g/cm3

Heat Thermal expans conduccoefficient (10 tivity between +20 at +20 °C

0,46 0,46

0,75 0,75

25 25

8,7 8,2

11,3 11,7

12,3 12,5


– –

625

11,5

12,0

16, 16, 15,

13


Welding positions according to EN 287 / EN ISO 6947 and ASME code, section IX Butt welds PG pipe: pipe axis: ASME:

PA pipe: rotated pipe axis: horizontal ASME: 1G

PC ASME: 2G PA ASME: 1G

PF pipe: fixed pipe axis: horizontal ASME: 5Gu PE ASME: 4G

PF ASME: 3Gu

Variable axis PC pipe: fixed pipe axis: vertical ASME: 2G

PG ASME: 3Gd

544


H-LO45 pipe: fixed pipe axis: inclined ASME: 6G


Welding positions according to EN 287 / EN ISO 6947 and ASME code, section IX Fillets welds PG pipe: fixed pipe axis: horizontal ASME: 5Fd

PB ASME: 2F PB pipe: rotated pipe axis: horizontal ASME: 2F

PA ASME: 1F

PF pipe: pipe axis: ASME:

PD ASME: 4F

PG ASME: 3Fd

546

PF ASME: 3Fu


PB pipe: fixed pipe axis: vertical ASME: 2F

PD pipe: f pipe axis: ver ASME: 4F


568



570



With the publication of this edition of the “Welding filler metals” welding guide all earlier editions cease to be valid. Due to the continual improvement of the consumables, we reserve the right to change data given in this handbook without notice. Details regarding the nature and application purpose of our products are intended for the information of the user. The data concerning the mechanical properties always refer to the all-weld metal deposit in accordance with the applicable standards. In the area of the weld joint, the weld metal properties are influenced by the base metal, the welding position and the welding parameters. A guarantee of the suitability for a specific type of application requires in each individual case an implicit agreement in writing.

Edition September 2005 Welding guide of Böhler Thyssen Schweisstechnik Deutschland GmbH Printed in Germany • BTSGD HB • E 09.05 • 1500 CD

Member of the BÖHLER-UDDEHOLM Group

572


2 Bohler Welding Catalog 288 Pagini

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