117613508 FPRA Site Star Installation Guide Nokia

FPRA & Site Star Installation Guide - PERU David Torres June, 2010

For internal use 1 © Nokia Siemens Networks

FPRA & Site Star Installation PERU / David Torres/ June, 2010

FPRA & Site Star Installation guide PERU



Installation / cable entry plate removal



Installation / removing plate 1



Installation / removing plate 2



Installation / removing FOAM 1



Installation / removing inner plate 1



Installation / removing inner plate 2



Installation / cable entry



Installation / Cable entry installation



Installation / battery shelf kits, cable entry and support rails

Side & top rails

Battery shelf kits

Cable entry



Installation / Battery cable routing



Installation / Battery cable routing- A/C ACpower



Installation / PDA module overview High-integrated power system Modularized design Flexible applications: load/battery configuration Variable AC power connection Control via the GUI IP54/55



PDA description & functions AC input distribution DC output distribution Battery control function: status test, LVD System supervisor: LCD/LED display, alarm indication Network connection



Delivery contents/ preparing installation



Preparing Installation / Test Equipment_tools PC Multi-meter: FLUKE 170 or equivalent DC current clamp: FLUKE I410 or equivalent Rubber hammer Chisel Hydraulic crimping tool 13 mm torque wrench T10, 20, & 30 screwdrivers Cutting knife Protecting gloves & glasses.



Installation / Removing PDA from shelf



Installation / General view of the PDA



Installation / PDA front panel overview



Installation / Front panel LEDS overview



Installation / rear cover removal



Installation – Rear internal layout PDA rear cover

OVP DIN Rail

AC terminal block E D SPD ground clamp PDA earth cable

OVP sensor connector AC ground clamp

A

C B

Rear cover Retention cable

Cable restraint F



Installation / OVP



Installation – Configure the AC terminal block

3-Δ

Single-phase 3-Y



Installation – Prepare the AC cable

Inserting the AC cable

Stripping the wires



Installation / One Phase AC with OVP

AC Terminal Block

OVP L1 L2

L3

PE

N

L

N

1

AC mains



2

3

4

5

6

Installation – Single-phase AC connection with the OVP

Set up the OVP



Installation – Single-phase AC connection with the OVP

Connecting the SPD and AC terminal block For internal use 29 © Nokia Siemens Networks


Installation – 3Y AC connection with the OVP

AC Terminal Block OVP

PE

1

L1

L2

L3

N

L1

L2

L3

N

2

AC Mains



3

4

5

6


Connecting the OVP and AC terminal block For internal use 31 © Nokia Siemens Networks





Installation – 3Δ AC connection with the OVP AC Terminal Block OVP

PE

1

L1

L2

L3

L1

L2

L3

N

AC mains



2

3

4

5

6

Installation – 3Δ AC connection with the OVP



Installation – Before routing the DC cables



Installation – Identifying the DC terminals



Installation – Configure the breakers

If connecting to separate load / battery blocks, the load / battery switch lever bar and the terminal short link have to be removed. For internal use 37 © Nokia Siemens Networks


Installation – Connecting the DC cable

Inserting the cable through front panel



Securing into the clamp

Installation – Configuration of DC cables

Typical Parallel load Parallel battery

Load & return:

35mm2

2

Battery & return:

35mm2

2

Load grounding:

25mm2

1



Installation – Finishing the DC connection

Push the front panel back and secure it For internal use 40 © Nokia Siemens Networks


Installation – Finishing the DC connection



Installation – Drawer layout



Installation – Connecting the temperature cable

Connect to J22

7 8 9

TEM_GND Red TEM SENSE_IN White TEMP_VCC Black

10

EARTH


Cable screen


Installation – Placing the temperature probe

The temperature probe should be put where might has the highest temperature For internal use 44 © Nokia Siemens Networks


Installation – Connecting the alarm cable

Connect Alarm Out cable to J22



3 4 5 6 7 8 9 10 11 12 13

ALARM_COM MAINS 1 ALARM_COM MAINS 2 ALARM_COM MAINS 3 ALARM_COM CRITICAL ALARM_COM MAJOR ALARM_COM

14

MINOR

Installation – Fixing the communication cable

Correctly grounding the cable shield is crucial to the electromagnetic compatibility (EMC) of the entire system.



Installation – Putting back and secure the drawer



Installation – Installing the PDA into case



Installation – Connecting the earth cable System earth cable

PDA earth cable For internal use 49 © Nokia Siemens Networks


Installation – Connecting the Ethernet cable



Installation – Installing the rectifiers into case



Installation – Connecting the rectifiers

Connecting the power cable

Connecting the RS485 cable For internal use 52 © Nokia Siemens Networks


Installation – Connecting the rectifiers



Installation – Recommended configuration of the cable through cable gland

Option 1

Option 3

Option 2



Installation – Insert the cable through cable gland



Installation – Installing the cable glands with cables



Installation – Fixing all the cables to the case



Installation – Fixing the AC cable with cable restraints



Installation – Fixing the PDA earth cable to case

Fix the PDA earth cable to the cable gland with cable tie so as not to block the LCD. For internal use 59 © Nokia Siemens Networks


Installation – Exiting the alarm cable

The alarm cable is exiting from top of the case if required For internal use 60 © Nokia Siemens Networks


Installation – Finishing the cables



Installation – Installing the front and back cover

Front cover

Back cover

The FPRA is IP55 after installing the front and back cover



Installation – FPRA General view after the installation without conduit pipes



Installation – Fixing the two FPRA units

Stacking and fixing the two FPRA units For internal use 64 © Nokia Siemens Networks


Installation – Paralleling the two drawers - RS-422 cables

J22 #1 11 1 2 3

Parallel cable #1

4 5 6

Parallel cable #2

12



J22 #2 12 4 5 6 1 2 3 11

Installation – Paralleling the two drawers

Parallel cable #2 Parallel cable #2

Parallel cable #1

Parallel cable #1

Drawer #1


1

Drawer #2


2

Installation – Paralleling the two drawers



Installation / reccomended cable sizes



Installation – Installing the two FPRA units

Installing the two FPRA units separately



Installation – Installing the three drawers

J22 #1 11 1 2 3

J22 #2 12 4 5 6

Parallel cable #1

4

1 2

5 6

3 11

12

Parallel cable #2

J22 #3 For internal use 70 © Nokia Siemens Networks

11 1 2 3

Parallel cable #3

4

5

6 12


Installation – Installing the three drawers

Parallel cable #1

Parallel cable #1

Parallel cable #2

Parallel cable #3

Parallel cable #3 Parallel cable #2

1 Drawer #1


2 Drawer #2


3 Drawer #3

Installation – Installing the three FPRA units



Installation / Interface with Site Star Cabinet



Installation / 2” conduit PIPE (Battery Cables)



Installation / 1” conduit Pipes (AC input & DC output to loads) Alluminium plates



Installation / Conduit fix to FPRA



Installation / Final view



Installation / Cable Routing

Parallel cable

Alarms & communications

Battery string #3, alarms & temp sensor

AC Shelf 2

DC to BTS Battery strings 1 & 2 AC Shelf 1



Installation / Cable routing



Installation / Cabinet alarm routing



Installation / Alarm routing



Installation – Browser and control unit setup

Configure the setup environment



Installation – Change the CU IP-address Via the LCD: change the CU IP-address into local IP range Via the GUI:  Change the user PC IP-address to the CU IP range  Connect to the CU via the GUI  Change the CU IP to the local internet/intranet IP range  Change the user PC IP-address back to the local internet/intranet IP range  Connect the CU and user PC in the local internet/intranet via the GUI



Installation – Change the CU IP-address via GUI

After changing the CU IP-address, need reconnect the CU manually For internal use 84 © Nokia Siemens Networks


Installation – GUI home page



Commissioning – DC setup

Note: the battery voltage must be over 43Vdc.



Commissioning – Check the status

Check the data via the GUI or LCD



Commissioning – Set up the parameters

Each FPRA has already been calibrated before the shipment For internal use 88 © Nokia Siemens Networks


Export/Import Conf.BIN file



Maintenance Checking the connector seal Checking the cable connectors Checking the screws Checking the rectifier fans Replacing the OVP module, when this is necessary Updating the system firmware



Alarm definition CLARO PERU MAINS 1 (Alarm 16) REC AC UVP

( POR CADA MODULO)

MAINS 2 (Alarm 15) REC GENERAL ERROR REC SENSOR FAIL REC NORM. TEMP HIGH REC NORM TEMP LOW REC EXCEP TEMP HIGH REC EXCEP TEMP LOW REC ELEMENT LOSS REC OTP REC FAN FAILURE REC AC OVP REC DC OVP

(POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO)

MAINS 3 (ALARM 14) CU/PDU BATT TEST FAIL PDA OVP

(POR CADA FPRA) (POR CADA FPRA)

CRITICAL (ALARM 13) BATT LOW VOLTAGE CU/PDUCIRCUIT BREAKER 1 CU/PDUCIRCUIT BREAKER 2 CU/PDUCIRCUIT BREAKER 3 CU/PDUCIRCUIT BREAKER 4 CU/PDUCIRCUIT BREAKER 5 CU/PDU LVD ALARM REC DC OVP

(POR CADA FPRA) (POR CADA FPRA) (POR CADA FPRA) (POR CADA FPRA) (POR CADA FPRA) (POR CADA FPRA) (POR CADA FPRA) (POR CADA MODULO)

MAJOR (ALARM 12) CU/PDU BATT TEMP. LOW CU/PDU BATT TEMP. HIGH REC POWER LIMIT

(POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO)

Alarma de puerta : Directa a la BTS (ALARM 1) voltaje flotacion por celda=2.27 @ 25°c carga 1/10 de la capacidad por 10 horas por numero de bancos Se dejan los jumpers entre los puertos de load y entre los puertos de battery.

La alarma CLU failure del gabinete Site Star se cablea en serie con la alarma 14 Alarma de Fan de Site Star en serie con alarma 12 Alarma de compresor de Site Star en serie con alarma 12



Alarm definition CLARO PERU (Cont) Alarmas asignadas al FPRA J11

N# ALARMA

RELAY 1

PIN 3 Y 4

16

RELAY 2

PIN5 Y 6

15

RELAY 3

PIN7 Y 8

14

RELAY 4

PIN 9 y 10

13

RELAY 5

PIN 11 Y 12

12

RELAY 6

PIN 13 y 14

Alarma de Sensor de Temperatura color de cable


J22

Rojo

PIN 7

Blanco

PIN 8

negro

PIN 9

tierra

PIN 10


Best Practices While connecting the AC or DC cables into the FPRA system, make sure the power switches are at the OFF position All cables have to pass the cable glands via their indicated holes before connecting into the system While inserting the cable from the front panel, be careful not to destroy the waterproof All the screws must be tightened using proper screwdrivers with appointed torques Note the AC terminal block configuration for different AC mains types The battery/load breaker switch lever bar and the corresponding clamp short link should be removed when supporting different battery/load. After finishing the AC or DC cables connection, user is recommended to test at the cable inputs to ensure no short exists



Best Practices

While commissioning with a battery input, make sure the battery voltage is over 43Vdc before connecting to the system While removing the PDA from the case, the AC mains must be switched off, but battery could also be on to power the system Before install a OVP to the system, the AC mains must be switched off The IP rating (IP54) is no longer guaranteed while connecting the Ethernet cable



117613508 FPRA Site Star Installation Guide Nokia

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