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Audi A4 Tran sm ission 01 J COMPLAINT:
Feels as if the car drives over a pot hole at around 7-10 mph at lightish throttle but is ok under hard throttle. CAUSE:
Some Audi A4 models are equipped with electronic engine mounts, these mounts adjust automatically with the engine torque and are a known issue, Audi sell a modi fied kit as a replacement. FIX:
Our customer removed the suspect mount and found i t to be visibly damaged then replaced it with the modified unit from Audi and the symptom went away.
The Europ ean Transmissi on Parts Warehous e
Automatic Choice
A C THE EUROPEAN TRANSMISSION PARTS WAREHOUSE
Aut omati c Choi ce Ltd . ACL House Coombend Radstock BA3 3AS United Kingdom Telephone: +44 (0)1761 436688 Fax: +44 (0)1761 435924 e-mail:
[email protected]
Aut omati c Choi ce Euro pe B.V. Einsteinstraat 23A 3902 HN Veenendaal The Netherlands Telephone: +31 (0)318 590 591 Fax: +31 (0)318 590 177 e-mail:
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Aut omati c Choi ce S.L. C/Moscatel 11 Pol. Ind. Arroyo De La Miel Benalmádena 29631 Málaga España Telephone: +34 902 503 277 Fax: +34 952 440 798 e-mail:
[email protected]
Aut omati c Choi ce EOOD 20, Joliot Curie Str. 1113 Sofia Bulgaria Telephone: +359 2 969 8609 Fax: +359 2 963 4565 e-mail:
[email protected]
TECHNICAL INFORMATION BULLETIN
01J Clut ch Clearances When rebuilding the forward clutch and reverse brake on these units, it is necessary to check the clearances when replacing the friction and steel plates, this is especially important when upgrading the six plate forward clutch pack to the seven plate assembly (Audi only recommend that this upgrade be carried out on 3.0Ltr petrol vehicles and 1.9Ltr, 2.5Ltr diesel vehicles), all 1.8Ltr, 2.0Ltr & 2.4Ltr Petrol vehicles should be fitted with 6 plate forward clutch packs. After carrying out the 7 plate upgrade it is required that an ECU flash upgrade be carried at the dealer. The correct clearance for the forward clutch is 1.50mm, to check this a specially shaped pair of feeler gauges is required as well as a tool to push down on the pressure plate to f acilitate the check.
Feeler gauge Kit Pressure Plate Depressor Part No. 01J.TOOL03 Part No. 01J.TOOL04 The clearance for the reverse brake is suggested to be around 1.30mm to 1.50mm and is determined by subtracting the distance of the cover plate to the apply piston, from the distance of the clutch pack to the edge of the case. Adjustment to clutch clearances is made possible by selective thickness steel plates; these plates are available in kit form or as separate plates as follows: Part No. 01J.CK03 Forward Selective Steel Plate Kit, contains 2 each of the following selective plates. Part No. 01J.STP01 (1.90mm Thick) Part No. 01J.STP02 (2.15mm Thick) Part No. 01J.STP03 (2.65mm Thick) Part No. 01J.STP04 (2.90mm Thick) Part No. 01J.STP05 (3.15mm Thick) Part No. 01J.CK04 Reverse Selective Steel Plate Kit, contains 2 each of the following selective plates. Part No. 01J.STP06 (1.90mm Thick) Part No. 01J.STP07 (2.15mm Thick) Part No. 01J.STP08 (2.65mm Thick) Part No. 01J.STP09 (2.90mm Thick) Part No. 01J.STP10 (3.15mm Thick) Part numbers for the Friction and Steel Kits are as follows: 6 Plate Forward Clutch Kit Part No. 01J.CK05 7 Plate Forward Clutch Kit Part No. 01J.CK01 Reverse Brake Kit Part No. 01J.CK02 The Euro pean Transmissi on Parts Warehouse
A u d i 0 1 J M u l t i t r o n i c C V T O il L e ve l s & Fi ll in g T h e r e a re t w o b u n gs : One is a 16mm Torx head with safety dimple, this is the drain bung. The other has a 10mm hexagonal Allen Key socket, this is the level bung.
T r a n s m i s s i o n F lu i d : Special fluid is required, quantity approx 5 litres. This oil is available from Automatic Choice (is very smelly). 1 Litre Bottle Our Part No. 01J.OIL01 20 Litre Canister Our Part No. 01J.OIL02
D i f f e r e n t i a l O i l: Normal diff oil is used, the level plug is situated near the ring of bolts on diff housing.
The Europ ean Transmissi on Parts Warehous e
