Perencanaan Dan Troubleshooting Pumping Unit

TEKNIK PRODUKSI

NO : TP 03.02

JUDUL

: SISTEM PENGANGKATAN BUATAN SUB JUDUL : Perencanaan Dan Trouble!oo"#n$

(ala%an -e##*T!n

: ) * +, : 2* Jul# 2003

Po%&a An$$u'

PERENCANAAN DAN TROUBLESHOOTING POMPA ANGGUK

1. TUJUAN 

Menen"u'an Menen"u'an

'e%un$'#nan 'e%un$'#nan

a/ana 'erua'an 'erua'an

a"au 'e'uran$a 'e'uran$an n

#"#% #"#% &e%o%&aan &e%o%&aan

/an

aran &enan$$ulan$anna1 aran &enan$$ulan$anna1 e!#n$$a /#&erole! e##en# %a'#%u%.



Me%#l#!

&ara%e"er /ea#n &o%&a an$$u'1 'on#$ura#1 'e/ala%an &ene%&a"an1 /#a%e"er1

&anan$ lan$'a!1 'ece&a"an &o%&a1 u'uran ba"an$ #a&1 beban counterba counterbalance lance /an /aa 'u/a1 eua# lau &ro/u'#1 #a" lu#/a1 'on/## reero#r er"a $eo%e"r# u%ur.

2. METODE DAN PERSYARATAN

2. ) METODE 

Me"o/e an$ /#&a'a# eua# /en$an &e/o%an API &e/o%an API 4A%er#can Pe"roleu% In"#"u"e5 -P))L.



Me"o/e anal#a anal#a /#la'u'an /#la'u'an /en$an &en$a%a"an lan$un$ /an a"au &e%bacaan dynagraph. dynagraph. Pe%bacaan dynagraph /a&a" /#la'u'an ecara '6al#"a"# /an '6an"#"a"#. Me"o/a '6an"#"a"# /#la'u'an /en$an %e"o/e 'onen#onal /an %e"o/a 7a$$.

2. 2 PE-S8A-ATAN T#/a' a/a &erara"an '!uu.

3. LANGKAH KERJA

3.). DISAIN POMPA ANGGUK UNTUK SUMU- DALAM ). S#a&'an /a"a an$ /#&erlu'an /an ## Da"a S!ee" No. ) 4l#!a" Ga%bar )5 2. La'u'an run"unan &er!#"un$an /en$an cara %en$## Da"a S!ee" no. 2 4l#!a" Ga%bar 95

2.A. Pen$##an bu"#r a a%&a# : a. (#"un$ displacement &o%&a 4 PD5 PD5 a"au lau al#r &a/a e##en# )00  4Q 4Q

inj51

a#"u lau al#r an$

/# #n$#n'an /#ba$# e##en#: Q100 ; Q 4an$ /##n$#n'an *e##en#5

4)5

Lau al#r an$ /##n$#n'an /#!#"un$ /ar# IP- 4G#lber" a"au
TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

: 2 * +, : 2* Jul# 2003

Po%&a An$$u'

/#a%b#l >0  ?a"a"an: Tabel )= /a&a" /#&a'a# un"u' &o%&a &#"on !#/rol#' %au&un &o%&a an$$u'. b. Ara 'era ca#ran 4(5 /#!#"un$ eba$a# ber#'u": H

; De&"! * SG lu#/a

P w ! P s " Q 4an$ /##n$#n'an5 * PI PI

425 435

c. Paan$ &o%&a &a/a 'e/ala%an e'#"ar @9 ee" /# ba6a! ara 'era ca#ran /ar# !a#l &er!#"un$an bu"#r b1 $una %en$!#n/ar# #n"ereren# $a1 A&ab#la ara 'era ca#ran  2@9 ee" /# a"a &unca' &erora#1 %a'a &ene%&a"an &o%&a /#anur'an e'#"ar 30 a%&a# )00 ee" /# ba6a! &erora# a"au 'eb#aaaan la&an$an. /. Den$an !ar$a displacement an$ /#/a&a" /ar# bu"#r a /an 'e/ala%an &o%&a /ar# c. P#l#!la! 'on#$ura# tor#ue"stro$e rod an$ eua# /en$an %en$$una'an Ga%bar @1 > a"au ,. P#l#!an 'on#$ura# an$ e/#'#" /# a"a "#"#' an$ /#/a&a"1 &a/a Ga%bar @1 > a" au , "erebu" !ana berla'u un"u' 'on/## ara ca#ran a%a /en$an 'e/ala%an &o%&a e##en# )00 1 SG ; )1 "ub#n$ /u/u' /an counterbalance e%&urna. U%u%na /#$una'an Ga%bar > 4?o%&o#"e 30.000 &# stro$e limit 51 51 &anan$ lan$'a! 4S5. Sela#n %en$$una'an $a%bar /a&a" u$a /#"en"u'an eua# &e"unu' &abr#'. e. Kece&a"an &o%&a 4N5 /#&er'#ra'an /en$an %en$$una'an Ga%bar )01 )) a"au a"au )2. Un"u' &o%&a conen"#onal /#anur'an rnen$$una'an Ga%bar /#'uran$# )9 . Un"u' &o%&a A#r %alance /an Mar' II /#anur'an %en$a%b#l !ar$a /# ba6a! !ar$a %a'#%al an$ /# /a&a" /ar# $ra#' %a#n$rna#n$1 eba$a# con"o! N /#a%b#l )9  /# ba6a! !ar$a %a'#%al an$ /#/a&a". Perlu /#ua!a'an  u&aa 'ece&a"an "#/a' "e&a" #n'ron1 a#"u /en$an %el#!a" !ar$a b#lan$an bula" Cn C nC an$ /#!#"un$ /ar# &era%aan 3 CnC ;23@00* &' &' Dala% &e%#l#!an 'ece&a"an &o%&a 4(5 !#n/ar'an an$'a Cn CnC /e'a" /en$an b#lan$an bula" eau!

≥ )0



. Ten"u'an /#a%e"er plunger /an en# &o%&a an$ /#&#l#! eba$a# ber#'u":  (#"un$

P( = 

&u%& actor P7 /en$an ru%u :

PD S N

Ber/aar'an !ar$a P71 "en"u'an /#a%e"er plunger %en$$una'an Tabel 21 e"ela!

%e)#!a" 'e%a%&uan 4-a"#n$5 un#" &o%&a API &o%&a API an$ beran$'u"an 4Tabel >5 Manae%en Pro/u'# (ulu

45

TEKNIK PRODUKSI

NO : TP 03.02

JUDUL



: 3 * +, : 2* Jul# 2003

Po%&a An$$u'

 A"a

/aar /#a%e"er plunger /an u'uran "ub#n$1 &#l#! en# &o%&a /ar# Tabel

3. $. (#"un$ SG lu#/a /en$an ru%u : SG minya$ ;

)).9

495

o

)3).9 + API

SG lu#/a ; SG rn#na' 4lKA5  SG A#r 4lKA5

4+5

A&ab#la /a"a "erebu" "#/a' /#'e"a!u# $una'an SG ; ) !. U'uran "ub#n$1 l#!a" /a"a !ee" no. l. #. Ber/aar'an no%or 'on#$ura# ba"an$.u&a%an an$ /#/a&a" /an bu"#r /1 /an /#a%e"er plunger /#/a&a" /ar# bu"#r 1 "en"u'an 'o%b#na# /#a%a"er /an &aan$ 45 ba"an$ u&a%an /ar# Tabel . M#al /ar# bu"#r / /#&erole! no%or ba"an$ #a&: >91 /an bu"#r  /#&erole! /#a%e"er plunger ; ).@9C1 ).@9C1 %a'a /ar# Tabel Tabel  a'an /#&erole! 'o%b#na# ba"an$ u&a%an )C1 @*+C1 3*C /an 9*>C er"a  &anan$ %a#n$%a#n$ a/ala! 2,.+= 30.= 2,.9 /an )0.9  . Menen"u'an ser)ice actor an$ "er$an"un$ &a/a 'eb#aaan la&an$an a"au $una'an "an/ar/ API eba$a# ber#'u": eba$a# ber#'u":

 API Gra/e  Pro/u'# Ta' Koro#  Pro/u'# Men$!a#l'an A#r A#n  Pro/u'# Men$!a#l'an (2S

Ser#ce

7ac"or

?

D

)

)

0.+9

0.,

0.9

0.@

2. B. I# bu"#r ) a%&a# /en$an 39 eba$a# ber#'u": ). wr

; Bera" ba"an$ u&a%an ra"ara"a /# u/ara1 lb*". Un"u' "an/ar/ API /an "an&a sin$er bar 1 wr /#baca /an Tabe) . Un"u' non API non API a"au /en$an #n'er bar wr ; bera" "o"al /# u/ara &anan$ "o"al.

2. * 2. * r

; Kon"an"a ela"##"a ba"an$ u&a%an #n*lb" /ar# Tabel . Un"u' non API non API 1 *r ; u%la! !a#l 'al# &anan$ "#a& u'uran ba"an$ u&a%an /en$an 'on"an"a ela"##"ana 4Tabel @5 /#ba$# /en$an &anan$ "o"al ran$'a#an ba"an$ u&a%an.

3. % 3. %

; 7a'"or re'6en# ran$'a#an ba"an$ u&a%an. Pa/a tapered "r#n$ %eru&a'an un$# /ar# &anan$ /an 'o%b#na# ba"an$ u&a%an. Un"u' API l#!a" Tabel

Manae%en Pro/u'# (ulu

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

:  * +, : 2* Jul# 2003

Po%&a An$$u'

un"u' non API l#!a" Ga%bar )3)@. B#la bu'an tapered 4!ana a"u %aca% u'uran5. B ; ). . * t

; Kon"an"a e)a"##"a "ub#n$1 #n*lb". /#baca /ar# Tabel +. B#la "ub#n$ /#an'er * t ; ).

9. ( o

; Beban "o"al  lu#/a 4 gross5 /# plunger = /#!#"un$ eua# &era%aan an$ "ercan"u%.

+. 1+$ r

; Kon"an"a ela"##"a "o"al ran$'a#an ba"an$ u&a%an1 #nlb. a#"u "re"c! 4&er&anan$an5 b"$. u&a%an &er lb beban. (#"un$ eua# &era%aan an$ "ercan"u%.

@. S $r

; Beban an$ /#bu"u!'an a$ar ran$'a#an ba"an$ u&a%an %ulur e&anan$ lan$'a! ba"an$ u&a%an S 1 /# !#"un$ /en$an &era%aan an$ "ercan"u%.

>. ( o +S $r

; Beban "o"al lu#/a &a/a plunger 4lb5 /#ba$# /en$an beban an$ /#bu"u!'an a$ar "era/# &e%anan$an e&anan$ S. 4lb5

,. &+& o

; Kece&a"an &o%&a "an&a /%en# un"u' ba"an$ #a& Cnon tapered C= /#!#"un$ eua# &era%aan an$ "ercan"u%.

)0. &+& o,

; Kece&a"an &o%&a "an&a /#%en# un"u' ba"an$ u&a%an Ftapered F= /#!#"un$ eua# &era%aan an$ "ercan"u%.

)). 1+$ t

; Pe%anan$an "ub#n$1 un"u' "ub#n$ an$ "er$an"un$ beba 4"a' /#an'er5= /#!#"un$ eua# &era%aan an$ "ercan"u%. A&ablla "ub#n$ 4/#an'er51 %a'a &e%anan$an ; 0.

)2. S p +S

; 7a'"or &anan$ )an$'an plunger = /#"en"u'an /en$an %en$$una'an Ga%bar )>.

)3. S p

; Panan$ lan$'a! ee'"#& plunger 1 a#"u &anan$ lan$'a! plunger ebenarna1 /#!#"un$ eua# &era%aan an$ a/a.

). PD ?a"a"an:

; Displacement &o%&a1 b*/1 /#!#"un$ eua# &era%aan an$ "ercan"u%. Pa/a lan$'a! ) #n#1 a&ab#la displacement &o%&a "erna"a leb#! 'ec#l /ar# an$ /##n$#n'an 4l#!a" bu"#r a51 %a'a /a"a &a/a b 4a"au a5 /# uba! /an lan$'a! )  ) /#ulan$#. A&ab#la &erbe/aan "erebu" bear1 uba!la! /#a%e"er plunger 1 &anan$ lan$'a! /an 'ece&a"an &o%&a.

)9. -

; Bera" ba"an$ u&a%an /# u/ara= /#!#"un$ eua# &era%aan.

)+. - r

; Bera" ba"an$ #a& /# /ala% lu#/a= /#!#"un$ eua# &era%aan.


TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

: 9 * +, : 2* Jul# 2003

Po%&a An$$u'

)@. - r +S $r

; Bera" ba"an$ #a& /ala%  lu#/a /#ba$# beban an$ %enebab'an ran$'a#an ba"an$ #a& %ulur e&anan$ S .

)>. ( 1 +S

; 7a'"or beban %a'#%al ba"an$ u&a%an 4 Polished .od Pea$ (actor 5= /#"en"u'an /en$an %en$$una'an Ga%bar ),.

),. ( / +S $r

; 7a'"or beban %#n#%al ba"an$ u&a%an 4 Polished .od inimum (actor 5= /#"en"u'an /en$an %en$$una'an Ga%bar 20..

20. /+S $r

; 7a'"or beban &un"#r %a'#%al 4 Pea$ or#ue (actor 5 = "en"##'an /en$an %en$$una'an Ga%bar 20

2). (2+S $r

; 7a'"or /aa 'u/a ba"an$ u&a%an 3Polished .od HP 5 = /#"en"u'an /en$an %en$$una'an Ga%bar 23

22.  a

; 7a'"or &eruba!an beban &un"#r 4tor#ue adjusment actor 5= /#"en"u'an /en$an %en$$una'an Ga%bar 23  /an 2 a&ab#la - r +S  $r bu'an 01 3.

23. PP.'

; Beban ba"uan u&a%an %a'#%u% 4 pea$ polished rod load 5= /#!#"un$ eua# &era%aan "ercan"u%.

2. P.'

; Beban ba"an$ u&a%an %#n#%u% 4minimum polished rod load 5= /#!#"un$ eua# &era%aan "ercan"u%

29. P

; Beban &un"#r %a'#%u% 4 pea$ tor#ue5= /#!#"un$ eua# &era%aan "ercan"u%.

2+. P.HP

; Daa 'u/a ba"an$ u&a%an 4 Polished .od HP 5 un"u' &o%&a 'onen#onal= /#!#"un$ eua# &era%aan "ercan"u%

2@. ?BE

; Beban counterbalance= /#!#"un$ eua# &era%aan "ercan"u%.

2>. Stress 3ma45 ; Beban ba"an$ u&a%an %a'#%u% /#ba$# lua &ena%&an$ ba"an$ u&a%an "erbear. 2,. Stress 3min5 ; Beban ba"an$ u&a%an %#n#%u% /#ba$# lua &ena%&an$ ba"an$ u&a%an  "erbear. 30. Sress %a'#%u% an$ /###n'an= /#!#"un$ eua# &era%aan an$ "ercan"u% 4$una'an  r ; ,00 &# un"u' Gra/e ?1 ))9000 un"u' Gra/e D /an >9000 un"u' Gra/e E5 3). P.HP un"u' A#r %alance /an Mar' II= /#!#"un$ eua# &era%aan an$ "ercan"u%. 32. *%HP

; Bra'e (P %e#n 4%o"or51 un"u' &o%&a en# 'onen#onal /an a#r balanced = /#!#"un$ eua# &era%aan an$ "ercan"u%1

33. *%HP un"u' &o%&a en# Mar' II ; P.HP 3. &PHP

; Daa 'u/a %o"or l#"r#'= /#!#"un$ eua# &era%aan an$ "ercan"u%.


TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

: + * +, : 2* Jul# 2003

Po%&a An$$u'

39. d

; D#a%e"er shea)e 4 pull 5 &a/a ro/a prime mo)er = /#!#"un$ eua# &era%aan an$ "ercan"u%. Da"a %en$enal gear ratio1 /#a%e"er &ul#r gearbo4 /an 'ece&a"an %o"or /#/a&a" /ar# 'e"eran$an &abr#'na. A&ab#)a "er/a&a" u'uran pull 1 ua!a'an a$ar 'ece&a"an belt /#ba6a! 9000 "*%en#".

3.2 DISAIN POMPA ANGGUK UNTUK SUMU- DANGKAL ). S#a&'an /a"a ber#'u": 

Lau &ro/u'# 4B7PD5



Producti)ity Inde4 4B*D*&#5



Te'anan S"a"#' Su%ur 4&#5



Ke/ala%an Su%ur 4"5



Ha"er ?u" 41ra'#5



SG a#r



API %#na'1



E##en#


Jen# -o/

o

API

2. Dar# lau &ro/u'# an$ /##n$#n'an /an )olumetric eiciency an$ /#&er'#ra'an !#"un$

pump displacement 4PD5. 4@5

PD ! 061787 A p S p & PD ; pump displacement 1 b*/ A p ; lua #r#an plunger 1 #n

2

S p ; &anan$ ee'"# lan$'a! &o%&a1 #n & ; 'ece&a"an &o%&a1 &% 4 stro$e*%en#"5 Qdesain ; * )

⋅ pump displacement

* ) ; )olumetric eiciency1 1 ra'#

3. Dar# Ga%bar ) &#l#! Un#" API /an &anan$ stro$e un#"na. . Dar# "abel +)3 &#l#! u'uran "ub#n$1 u'uran plunger 1 u'uran rod 1 'ece&a"an &o%&a an$ eua#

/en$an 'e/ala%an &o%&ana. (#"un$ ra'# &anan$ e"#a& ro/ 4Tabel 95 /an Tabel )1 )91 )+ Manae%en Pro/u'# (ulu

TEKNIK PRODUKSI

NO : TP 03.02

JUDUL



: @ * +, : 2* Jul# 2003

Po%&a An$$u'

/an rod 5. 9. Bula"'an u'uran rod 'e/e'a" &er29 ". + (#"un$ M#ll acceleration actor 〈. S &

⋅

9=

4>5

@0900

@. Ten"u'an &anan$ lan$'a! ee'"#1 S p S p

!

S

:

e p

"

et

"

er

4,5 Un"u' plunger o)ertra)el : 2

e p

06> ' 9

=

Un"u' stretch: et

=

4)05

* "ub#n$

9620G ' D A p

4))5

* At

Un"u' ro/ stretch: er

=

9620 G ' D A p

4)25

* Ar

>. Den$an )olumetric eiciency an$ "a/#1 "en"u'an a&a'a! lau &ro/u'#na b#a /#ca&a# /en$an S p /an u'uran plunger an$ a/a. Q 4)35

!

;

S p

&

* )

3

A p"A 5 r

,. (#"un$ bera" rod 1 - r )0. (#"un$ bera" lu#/a1 -  -  4)5

!

06722

G

'

)). (#"un$ PP.' /an ce' "er!a/a& beam load un#" an$ /#&#l#!. Un"u' Konen#onal

un#"

PP.' ! -  : - r 31: 〈 5 P.'

!


4)95 - r

31"

〈

"061/<

G5

TEKNIK PRODUKSI

NO : TP 03.02

JUDUL



: > * +, : 2* Jul# 2003

Po%&a An$$u'

PP.' 4),5

!

P.' 4205

!

-  - r

:

31

"

31:06= 〈 5

- r

〈

167

"

G5

061/<

)2. (#"un$ %a'#%u% stress /# &unca' rod /an ce' "er!a/a& ma$simum stress an$ /###n'an.

Ma'#%u% 42)5

stress

rod

PP.'+Al

;

)3. (#"un$ counterbalance eect /an ce' "er!a/a& counterbalance an$ a/a. > i 4225

!06?

- 

:

- r

1"061/<

3

G5

). Dar# bu'u &abr#' &o%&a1 "en"u'an &o## counterweight a$ar /#/a&a" ee' counterbalance #/eal. )9. Den$an au%# "a' a'an %elee" 9 /ar# #/eal1 !#"un$ pea$ tor#ue 4 P 5 gear reducer /an ce'

"er!a/a& ra"#n$ API na. P 4235

!

3PP.'

@06?

> 5 i

S+/

)+. (#"un$ HHP 1 ( r#'# /an bra'e HP un"u' %o"or. P#l#! %o"orna. H h

425

!

<62=

H 

4295

! H b

⋅

10

=621

⋅

!

@=

10 16?

# @<

G - r

3

' & S

&

H h:H  5

42+5 )@. Dar# bu'u &abr#' b#a /#&#l#! gear reduction ratio /an un#" pullir motor er"a &o%&a

ber/aar'an 'ece&a"an %o"orna.

3.3 METODE LANGSUNG ANALISA KE-USAKAN La'u'an &en$a%a"an lan$un$ /an "en"u'an en# 'erua'an er"a cara &enan$$ulan$anna /en$an %en$$una'an Tabel )

3.  PEMBA?AAN DB&AG.APH 3..) Anal#a K6al#"a"# ). La'u'an &en$u'uran /#na%o%e"er /an /a&a"'an dynagraphna. 2. Ban/#n$'an ben"u' 'ura "erebu" /en$an ben"u' 'ura &a/a $a%bar 3 /an &#l#! an$ eua#. 3. Per$una'an 'e"eran$an /#ba6a! ben"u' 'ura an$ eua# un"u' %enen"u'an en# 'erua'an. Manae%en Pro/u'# (ulu

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

: , * +, : 2* Jul# 2003

Po%&a An$$u'



/ele'# %a'#%u% 4 Dma45



/ele'# %#n#%u% 4 Dmin 5



lua /aera! /#ba6a! 'ura 4 A15



lua /aera! /ala% 'ura 4 A/5



&anan$ dynagraph 4 '51 l#!a" 4Ga%bar)5

2. (#"un$ beban %a'#%u% /en$an &era%aan : Beban %a'#%u% ; c Dma4

42@5

c ; 'on"an"a 'al#bra# 3. (#"un$ beban %#n#%u% /en$an &era%aan : Beban %#%#nu% ; c D%#n

42>5

. (#"un$ beban upstro$e ra"ara"a /en$an &era%aan : c ( A/ + A1 )

Beban upstro$e ra"ara"a ;

'

42,5

9. (#"un$ beban downstro$e ra"ara"a /en$an &era%aan : Beban downstro$e ra"a ;

c A1 '

4305

+. (#"un$ beban counterbalance e!aruna /en$an &era%aan :

 A/   +  / 

c  A1

43)5

' @. (#"un$ beban &a/a ba"an$ u&a%an 4 polished rod 5 /en$an &era%aan : HProd

=

c

A2 '

S&

()2

⋅

33000)

4325

>. Ban/#n$'an (P rod /an beban counterbalance "o"al !a#l &er!#"un$an /en$an 'ena"aan. ,. B#la e##en# "erlalu ren/a! l#!a" bu"#r 2 Tabel ).

3..2.2 ?ara Per!#"un$an Me"o/e 7a$$ ). Per#a&'an /a"a un"u' &er!#"un$an:  Beban

&a/a u&a%an 4- 5

 Eec"

counter balance "o"al 4> 5


TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

 Su/u"

cran$ 4 5

 Panan$

lan$'a! 4S 5

2. (#"un$ or#ue 45 un"u' berba$a# %aca% u/u" cran$ 4 5 eba$a# ber#'u":

 ; 4- @ > 5 ⋅

3S *25

⋅

#n



3. Ga%bar $ra#' tor#ue "er!a/a& u/u" cran$ 40  3+05 . Ban/#n$'an $a%bar &a/a bu"#r 3 /en$an $ra#' tor#ue &a/a $a%bar +. 9. Ke"eran$an &a/a 'ura an$ eua# %ena"a'an 'ea/aan counter"weight .


: )0 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

: )) * +, : 2* Jul# 2003

Po%&a An$$u'

4. DAFTAR PUSTAKA

). API -P))L: ?ure or Selec"#n$ Bea% Pu%&#n$ Un#"F1 ),@0 2. Ar"##c#al L#" Suc'er -o/Pu%&#n$1 A"lan"#c -#c!7#el/ ?o.1 Manual. ),@2. 3. Bar%#1 O'"#1 Te'n#' Pro/u'# M#na'  Ga Bu%#1 Pu%&#n$ Un#" I1 ?onen"#onal Un#"1 PE2> 2, 1 Per"a%#na Un#" E.P II1 ),>2. . Bro6n1 K. E.: T!e Tec!nolo$ o Ar"##c#al L#" Me"!o/C1 ol. 2A1 Pen Hell Publ.1 ),>0. 9. ?ra"1 B. ?.1 (ol/en1 H. -.  Grae1 E. D. Jr.: Hell De#$n Dr#ll#n$ an/ Pro/uc"#on Pren"#ce (all1 ),+2. +. En$#neer1 -o  Pa# L.: ?alcula"or Pro$ra% S&ee/ -o/ Pu%& De#$nC1 Horl/ O#l1 7eb. )1 ),>. @. G#bb1 S. G: A -e#e6 o Me"!o/ or De#$n an/ Anal# o -o/ Pu%&#n$ In"alla"#onF1 JPT1 De.1 ),>2. >. Pa""eron1 Jr.: Pro/. O&era"#on En$. Tec!.  Suc'er -o/ Pu%&#n$F. A-?O O#l  Ga ?o.1 I,>2. ,. (#n/1 T. E. H.: CPr#nc#&le o O#l Hell Pro/uc"#onC1 McGra6 (#ll1 ),>). )0. Suc'er -o/ (an/boo'1 Be"!le!e% S"eel (an/boo' >,1 ),9> )). API -P))L: ?ure or Selec"#n$ Be a% Pu%&#n$ Un#" 1 ),@0. )2. Ba%ban$ T#&"a/#: Peronal ?o%%un#ca"#on1 ),> )3. Manual or Ar"##c#al L#"Suc'er -o/ Pu%&#n$1 A"lan"#c -#c!#el/ ?o.1 ),@2. ). N#n/1T.E.H1 Pr#nc#&le o O#l Hell Pro/uc"#onF1 McGra6 (#ll1 ),>) )9. Jenn#n$1 J.H.  La#ne1 -.E.1 Me"!o/ or De#$n#n$ 7#ber$la Suc'er -o/ S"r#n$ U#n$ API -P ))L1 SPE )>)>>1 ),>> )+. Jenn#n$1 J.H.: T!e De#$n o Suc'er -o/ Pu%& S"e%F1 SPE 20)921 ),>,. )@. ESSO Pro/uc"#on Sc!ool1 Suc'er -o/ Pu%&1 Pen/o&o1 ),@2 )>. Pr#%er o O#lHell Ser#ce an/ Hor'oer1 3 r/ E/.1 PES1 Un#.o Tea a" Au"#n1 ),@, ),. Lea1J. 7  H#n'ler1 (.H.: H!a" Ne6 #n Ar"##c#al L#"1 &ar" )1 Horl/ O#l1 Marc! ),,@ 20. Lu'#n In/u"r#e Inc.1 In"erne" ?o%%un#ca"#on1 June )@1 ),,@ a" !""&:**666* lu'#n.co%*lulo*lulo.! "%


TEKNIK PRODUKSI

NO : TP 03.02

JUDUL

: SISTEM PENGANGKATAN BUATAN SUB JUDUL : Perencanaan Dan Trouble!oo"#n$ Po%&a An$$u'

5. DAFTAR SIMBOL

A

; lua ba"an$ u&a%an1 #n

A1

; lua /aera! /# ba6a! 'ura dynagraph1 #n

A/

; lua /aera! /# /ala% 'ura dynagraph1 #n

A p

; lua #r#an plunger 1 #n

At

; lua &ena%&an$ /#n/#n$ "ub#n$1 #n

>%*

; counterweight 1)b

c

; 'on"an"a 'al#bra# beban1 lb*#n.

> i

; counterbalance #/eal1 lb

D

; 'e/ala%an wor$ing le)el lu#/a1 " 4/ea#n &o%&a5

D

; /#a%e"er plunger 1 #nc!

d

; /#a%e"er engine shea)e1 #nc!

Dma4

; /ele'# %a'#%u%1 #n.

Dmin

; /ele'# %#n#%u%1 #n.

Dis

; /#a%e"er un#" shea)e1 #nc!

*

; %o/ulu 8oun$ be#1 30  )0 &#

e p

; plunger oer"rael1#n

et

; "ub#n$ stretch1 #n

er

; rod stretch1 #n

* r

; 'on"an"a ela"##"a ba"an$.u&a%an 1 #nc!*lb"

* t

; 'on"an"a ela"##"a "ub#n$1 #nc!*lb"

*%HP

; /aa %e#n "er&a'a#

( c

; a'"or re'6en#

( o

; &erbe/aan beban lu#/a &a/a lua Plunger 1 Ib

( 1

; a'"or bera" ba"an$ u&a%an

( /

; %#n#%u% a'"or bera" ba"an$ u&a%an

( 2

; a'"or /aa ba"an$ u&a%an

2

2

2 2

+

; Manae%en Pro/u'# (ulu


: )2 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

H

; 'e/ala%an ara ca#ran 'era. " ; hydraulic horse power 1

H h

!& H 

; horse power ole!

r#'#1 !& H b

; bra$e horse

power 1 !& ; &o%&a

; 'on"an"a

'

; 'e/ala%an &o%&a1 " 3 /ea#n &o%&a 5

'

; &anan$ 'ura dynagraph1 #n

' & "

; net lit 1

P.'

; %#n#%u% beban ba"an$ u&a%an1 lb

&

; u%la! lan$'a! * %en#"1 'era&a"an &o%&a1 SPM

& o

; re'6en# ala%# un"u' /aa Cntapered 1 SPM

& o

; re'6en# ala%# un"u' tapered 1 SPM

&PHP

; /aa %e#n C &ame PlateC

PD

; &en$uraan &o%&a BPD

PP.'

; beban ba"an$ u&a%an1lb

P.HP

; /aa ba"an$ u&a%an

P

; %#n#%u% beban ba"an$ u&a%an1 lb

.P

; 'ece&a"an %e#n1 -PM

.

; &e%ban/#n$an gear bo4

S ro/

; &anan$ lan$'a!1 #nc!1 &anan$ stro$e /ar# polished

S(

; a'"or &erba#'an

S $r

; beban a$ar ba"an$ u&a%an %ulur e&anan$ S

S p

; &anan$ ee'"# lan$'a! &o%&a1 #n



; "or# cran$ 1 lb#nc!

 a

; a'"or &eruba!an beban &un"#r b#la - r +S $r bu'an 0.3

 r

; %#n#%u% tensile strength ba"an$ u&a%an1 Gra/e ?; ,0.000 &#.

-

; beban1 Ib

- r

; bera" ran$'a#an1 lb*"


: )3 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

NO : TP 03.02

JUDUL



: ) * +, : 2* Jul# 2003

Po%&a An$$u'

 

; u/u" cran$ 1 

〈

; ills acceleration actor

; tor#ue1 #nlb

6. LAMPIRAN

+. ). LATA- BELAKANG DAN SUMU- +.).) DESAIN SUMU- DALAM Po%&a an$$u' %eru&a'an ala" &en$an$'a"an bua"an an$ &al#n$ u%u% /#&a'a# /# /un#a #n# 'arena "#/a' %u/a! rua'1 %u/a! /#&erba#'#1 /#'enal bana' oran$ la&an$an /an "oleran "er!a/a& lu'"ua# lau &ro/u'#. Po%&a #n# "#/a' coco' /#&a'a# /#le&a &an"a# 'arena 'ebana'an u%ur ber&ro#l %#r#n$.

D#'enal "#$a %aca% &er#en$'a&an &er%u'aan &o%&a an$$u'1 a#"u : ). Konen#onal 2. A#r %alance 3. Mar' II

Ga%bar 2 %e%&erl#!a"'an 'e"#$a un#" /# a"a. Dala% 'la##'a#na1 API %en$$una'an 'o/e %#alna= ?  ) + 0  



D







)@3  



+ .  Panan! "an!#a$ %a#&'%(%) 'n P*"'&$+, -*, -a'n!) -a(&an "/

G+a- -+,(0+-) D  ,*(/"+) S  &'n!"+ P+a# T*-(+ Ra'n!) -'/(an 'n"/ J+n'& a"a +-%(#aan) C  #*n5+n&'*na" B  /+a% /a"an0+ M  Ma-# II A  A'- Ba"an0+


TEKNIK PRODUKSI

NO : TP 03.02

JUDUL



: )9 * +, : 2* Jul# 2003

Po%&a An$$u'

Ala" ba6a! &er%u'aan /#$olon$'an ber/aar'an Ga%bar 3. Ga%bar  %e%&erl#!a"'an &eran$'a" &o%&a an$$u' ba6a! &errnu'aan. Dala% $ar# bearna "er/a&a"

/ua %aca% &o%&a a#"u:

"ub#n$ /an rod pump. Pe%aan$an tubing pump /#la'u'an bera%a /en$an "ub#n$na. rod pump cu'u& rod na aa. ?ara &e%aan$an an$ "era'!#r %en$a'#ba"'an 'a&a#"a &o%&a a$a' ber'uran$ bearna. Ba"an$ #a& &o%&a /#bua" /ar# "a!anan be# /en$an berba$a# ca%&uran &ena!an 'ara"1 &ena%ba!an 'e'ua"an1 /an la#nla#n. De6aa #n# /#&a'a# &ula iber"glass.

+.).2 DESAIN SUMU- DANGKAL 4METODE MILLS5 8an$ &er"a%a 'al# !aru /#'e"a!u# un"u' /#a#n a/ala!: ). &ro/u'#

Lau

2. Ne" l#" Ke/ua !al "b un"u' %e%#l#! u'uran plunger a$ar %en$!a#l'an beban %#n#%u% /# rod na /an &erala"an &er%u'aan1 gear bo4 er"a %o"orna. Den$an %en$e"a!u#

u'uran plunger %a'a

/#"en"u'an u'uran "ub#n$na1 u'uran rod /an &anan$na1 &anan$ lan$'a! &o%&a1 'ece&a"an &o%&a1 ra"#n$ tor#ue /an bear %o"orna. Karena 'ee%uana

#n# al#n$ "er$an"un$

%a'a olu# %a"e%a"# an$ "a' "er$an"un$

&en$ala%an a'an ul#". B#la "ela! /#bua" bebera&a au%#1 %a'a b#a /#bua" $ra#' un"u' &e$an$an &er"a%a /ala% %e%#l#! &o%&ana. Au%# an$ /#&a'a# b#aana a/ala!: ). 7lu#/a u%ur ber/en#"a ; ) 4SG ;)5. 2. &et lit a%a 4a"au !a%&#r a%a5 /en$an &unca' ca#ran 'era 4wor$ing luid le)el 5 /an 'e/ala%an &o%&a

Se"ela! &erala"an /an 'on/## 'era /#&#l#! /ar# $ra#' /an "abel /#a"a1 %a'a &erlu /#ce' /en$an &era%aan&era%aan ebel u%na a&a'a! &ro/u'#1 bebanbeban1 tor#ue

/ll coco'.

Dala% bebera&a !al &erlu u$a /#a"ur 'e%bal#1 %#alna 'alau "ub#n$ u/a! &a"# u'uranna1 %a'a #n# a'an %enen"u'an bear &o%&ana 4 plunger na5 e!#n$$a ecara 'eeluru!an a'an leb#! 'ec#l u'uran &o%&ana /ar# $ra#' an$ /#"en"u'an /##n#.


TEKNIK PRODUKSI

NO : TP 03.02

JUDUL



: )+ * +, : 2* Jul# 2003

Po%&a An$$u'

an$ /##n$#n'an /#ba$# /en$an )olumetric eiciency. Un"u' %ence' beban1 tor#ue /ll

/#&erlu'an &ula SG lu#/a /an wor$ing luid le)el 4&unca' ca#ran 'era5. Kalau /a"a/a"a #n# "a' "ere/#a1 %a'a %un$'#n /#an$$a& e##en# >01 SG ;)1 wor$ing luid le)el /e'a" 'e/ala%an &o%&a.

+.).3 ANALISA KE-USAKAN Bebera&a

&en$a%a"an

lan$un$

er"a &en$$unaan

ala" /#na%o%e"er

/#&erlu'an

/ala%

%e%&elaar# 'e'uran$an &a/a &erala"an #"e% &o%&a an$$u'. Pen$a%a"an lan$un$ #n# /#la'u'an ecara &er#o/#' /an 'a/an$'a/an$ %e%erlu'an 'e"el#"#an an$ "#n$$#. D#na%o%e"er Ga%bar  a/ala! ala" un"u' %enca"a" bera" beban an$ /#"an$$un$ ole! ba"an$ u&a%an "er!a/a& 6a'"u ecara 'on"#nu. Dar# &enca"a"an #n# /#&erole! beban %a'#%u% /an beban %#n#%u%1 beban standing )al)e1 beban tra)elling )al)e er"a beban counterbalance. Inor%a# an$ b#a /#/a&a" /ar# dynamometer a/ala! beban ba"an$ #a&1 ara ca#ran1 'ebocoran "ub#n$1 'ebocoran standing * tra)elling )al)e1 'ee#%ban$an counterbalance /an la#nla#n.

D# &aaran "ere/#a ber%aca%%aca% /#na%o%e"er1 e&er"# Jo!non7a$$ 4%e'an#' /en$an &er ela"#'51 Leu"er" 4!#/raul#'5 /an En/ De#ce1 Inc. /an Del"a?or& 4Ele'"r#'5.

+.2.) ?ONTO( SOAL DESAIN SUMU- DALAM Pro/u'# "o"al ua"u u%ur /#rencana'an ; )+9 B*D. D#'e"a!u# : 

PI u%ur ; 2.9 4B*D*&#5



Te'anan "a"#' ; ),3 &# &a/a 92@> " 4"en$a! "en$a! &erora#5



Ha"er cu" ; 32  %#al'an &o%&a an$ a'an /#$una'an en# 'onen#onal SG a#r ; ).2=  API %#na' ; 3).

La'u'an &erencanaan &o%&a an$$u' un"u' u%ur "erebu". I# /a"a !ee" no. ) /an la'u'an &er!#"un$an eba$a# ber#'u": a. An$$a& e ; 0.> %a'a1 ; )+9*0.> ; 20+ B*D Manae%en Pro/u'# (ulu

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 : )@ * +, : 2* Jul# 2003


Po%&a An$$u'

b. Den$an  API ; 3) E SG o ; )). 9)* 4)3).9  3) 5 ; 0.>@ %a'a SG ra"ara"a ; 0.+>

⋅

).2

⋅

0.>@  0.32

;

0.,@+ Dar# G#lber": P w ! P s " Q+P i ; ),3  )+9 * 2.9 ; )2@ &#$ Ke/ala%an ara ca#ran 4(5 ; 92@> "  )2@ " * 40.33  0.,@5 ; ,@@ " a"au /#a%b#l ,@9 ". c. Ke/ala%an &o%&a leb#! 'uran$ @9 " /# ba6a! ara ca#ran1 a/# L ; ,@9  @9 ; 9090 ". /. Den$an L ; 9090 " /an D ; 30+ B*D1 /ar# Ga%bar > "er&#l#! &o%&a Gra#' No. 2@1 a#"u 'on#$ura# &o%&a /en$an gearbo4 tor#ue ))000 #nlb1 &anan$ lan$'a! >1 'on#$ura# ba"an$ #a& no. 9 43*F1 9*>F1 QF5.Karena eua# Tabel 9 ba"an$ #a& /#a%e"er QF "erlalu 'ec#l un"u' "ub#n$ 2 3*>F1 %a'a un"u' 'on#$ura# &o%&a !aru /#&#l#! $ra#' an$ leb#! "#n$$#. Dar# Ga%bar 9 "er&#l#! $ra#' no.231 a#"u 'on#$ura# &o%&a /en$an gearbo4 tor#ue )+0000 lb#n1 &anan$ lan$'a! 9F /an 'on#$ura# ba"an$ #a& no. @9 4@*>F1 RF1 9*>F5= &erban/#n$an &eren &anan$ ba"an$ #a& /a&a" /#car# /ar# Tabel . e. Kece&a"an &o%&a /#"en"u'an /ar# Ga%bar )0 /an /#&erole! /en$an N ; 29 &% /an >9  N a/ala! 2) &%. D#coba /#!#"un$ !ar$a nF1 a#"u : n ; 23@000 * 429

⋅

90905 ; ).>@@1 "erna"a cu'u& au! /arl b#lan$an bula" 4e'#"ar )2 51

e!#n$$a a%b#l N ; 29 &% . D#a%e"er plunger /#!#"un$ ber/aar'an &era%aan : P( ! PD + S

4@5 ⋅ & P( ; 20+ * 9 ⋅ 2) ; 0.)>2 /an eua# Tabel 31/#&erole! /#a%e"er plunger ) F un"u' "ub#n$ 2 3*>C. Dan eua# Tabel 3 /#&erole! &ula &o%&a en# &o%&a ba6a! "ana! an$ !aru /#&#l#!1 a#"u en# rod one piece hea)y wall barrel .H . $. Seua# bu"#r b %a'a SG ; 0.,@+ !. Tub#n$ a/ala! 2 3*> #n. #. Seua# bu"#r /: B". u&a%an ; /#a%e"er @*>F1 21 > 1 /#a%e"er RF1 2>.+  /an /#a%e"er 9*>1 +.+  . S7 ; ).0 4"a' a/a ( 2O a"au $ara% /an /#rencana'an &e%a'a#an #n!#b#"or5

Selanu"na la'u'an &er!#"un$an /an ## bu"#r ) a%&a# /en$an ) &a/a. Da"a S!ee" no.21 L#!a" bala%an 9+. Dar# !a#l &er!#"un$an1 /#&erole! Q100 ;),2 B*D 4bu"#r )5 leb#! 'ec#l /ar# PD ; 20+ Manae%en Pro/u'# (ulu

TEKNIK PRODUKSI

NO : TP 03.02

JUDUL



: )> * +, : 2* Jul# 2003

Po%&a An$$u'

B*D 4bu"#r a5. Den$an /e%#'#an !aru /#a/a'an &eruba!an /a"a /ea#n1 !ala%an /#la'u'an /en$an %encar# plunger beru'uran leb#! bear 4) QF51 an$ %en$!a#l'an &u%& actor 0.2+2 4Tabel 25 /an 'ece&a"an &o%&a : N ; PD*49  S75 ; 20+*49

⋅

0.2925 ; ).+ &%.

Un"u' "ub#n$ 2 3*>F /an /#a%e"er plunger ) QF !aru /#$una'an &o%&a ba6a! "ana!. Jen# "ub#n$ one"pieceE hea)y wall barrel 4-(5 e&er"# /#&erl#!a"'an ole! Tabel 3. Dea#n ba"an$ #a& an$ baru /#/a&a" /ar# "abel  /# %ana 'on#$ura# ba"an$ #a& %a#! no.@9 "e"a&# &eren"ae &anan$ beruba! 4l#!a" !ala%an 9@5. Dar# #n# /#&erole! Q100 bu"#r ) !ana )9@ B*D an$ leb#! 'ec#l /ar# PD. Selanu"na la'u'an &er!#"un$an baru /en$an %encoba %ena#''an 'ece&a"an &o%&a %ena/# ), &%. Terna"a /#&erole! Q100 ; 2), B*D 4l#!a" /a"a !ee" &erencanaan &o%&a an$$u'51 a/# u/a! leb#! bear /ar# 20+ B*D1 e!#n$$a lan$'a! &er!#"un$an /#lanu"'an 'e !ala%an ber#'u"na 4l#!a" /a"a !ee"5 un"u' &er!#"un$an beban. Per!#"un$an "erebu" %en$!a#l'an stress 2032 &# 4Bu"#r 2>5 /an %a#! /# ba6a! stress an$ /###n'an 2+,22 &# 4bu"#r 305. Dea#n #n# /a&a" /#"er#%a.

+.2.2. ?ONTO( PE-(ITUNGAN T-OUBLES(OOTING POMPA +.2.2.) ?on"o! ) a. Dar# ua"u /#na%o%e"er 4Ga%bar 95 /#/a&a": Dma4 ; ).20 #n Dmin ; 0.+3 #n 2

A1 ; 2.)0 #n 4lua /aera! /#ba6a! $a%bar5 2

A/ ; ).) #n 4lua /aera! /ala% $a%bar5 ' ; 2.,@ #n 4&anan$ 'ar"u /#na%o%e"er5 c

; 'on"an"a 'al#bra#1 )2>000 Ib*#n un"u' ala" "erebu"

S

; 9 #n. /an N ; )>.9 &%.

b. (#"un$ counterbalance an$ e!aruna /an HP ro/. c. Ja6ab: ). Beban %a'#%u% ; c Dma4 ; )2>00 2. Beban %#n#%u%

; c Dmin

3. Beban upstro$e ra"ara"a ; Manae%en Pro/u'# (ulu

⋅ ).20 ; )93+0 Ib ; )2>00 ⋅ 0.+3 ; >0+ Ib

c 3A/

+ A1 5

'

;

)2>00 ().)) + 2.)0) 2.,@

= )3,+ lb

TEKNIK PRODUKSI

NO : TP 03.02

JUDUL



: ), * +, : 2* Jul# 2003

Po%&a An$$u'

. Beban downstro$e ra"ara"a ; c

A1 '

 2.)   = ,09) lb  2.,@ 

; )2>00  c  A



9. Beban counterbalance e!aruna ;

+. (P &a/a ro/ ;

 A  c  /  S &  '  1/

⋅

22000

1

'

A

+ +  /   )2>00  2.) ).  /  2   ; = ))90@ lb 2.,@

).)  )2>00    9 )>.9  2.,@  ; = )0.3 (P )2

⋅

33000

+.2.2.2 ?on"o! 2 7a$$ "ela! %e%ber#'an ru%u un"u' %en$!#"un$ tor#ue

 ; 4- @ > 5 4S *25 #n  /#%ana : - ; beban 4loa/5 > ; &en$aru! counterbalance &a/a ba"an$ u&a%an1 Ib

 ; u/u" cran$ 1

0 )>0

lan$'a! na#' o

)>0  3+0

lan$'a! "urun

S ; &anan$ lan$'a!1 #nc# a. Pa/a Ga%bar + "erl#!a" ara' "#"#' E /# a"a $ar# nol ; ) 3*)+C1 ara' 7 /#a"a 0 ; ))*)+C1 /an ara' ? )3*)+C /ar# 0. Kon"an"a ala" /#na%o%e"er ; 000 Ib*#n. Panan$ "ro'e @2C. b. Bera&a tor#ue &a/a $ear re/ucer &a/a aa" u/u" cran$ 301 +01 ,01 )201 )901 )>01 2)01 201 2@01 3001 3301 /an 3+0 c. c. Ja6ab: > ; 000 Ib*#n  )3*)+ #n ; 3290 Ib Pa/a 30 - ; 000 Ib*#n  ) 3*)+C ; @90 Ib Ja/#  ; 4@90  32905  4@2*25 4#n 305 ; 2@000 #nlb. Pa/a 20 - ; 000  ))*)+ ; 2@90 Ib  ; 42@90  32905  4@2*25 4#n 205 ; )9+00 #nlb Un"u' u/u"u/u" la#nna la'u'an &er!#"un$an /en$an cara an$ a%a /an $a%bar'an !ubun$an an"ara tor#ue /en$an u/u" cran$ 1 e&er"# /a&a" /#l#!a" &a/a Ga%bar @. Dar# $a%bar "erebu" "erl#!a" &e%bebanan ber#a" un/er counterbalance. Selanu"na $una'an Tabel ) eba$a# &e$an$an /ala% &enan$$ulan$anana. Manae%en Pro/u'# (ulu

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

: 20 * +, : 2* Jul# 2003

Po%&a An$$u'

+.3 -o/ Gu#/e Kerua'an &a/a ro/1 cou&l#n$ er"a "ub#n$ %enunu''an ba!6a ro/ "#/a' bera/a /#"en$a!"en$a! "ub#n$ &a/a "#"#' 'erua'an "erebu". Ja6aban un"u' %en$!#n/ar# 'erua'an #n# a/ala! /en$an %ene%&a"'an Fro/ $u#/eF &a/a "#"#' "erebu". -o/ $u#/e a'an %ene%&a"'an ro/ /#"en$a! "ub#n$. Alur er"#'al /an &#ral /#$una'an un"u' "e%&a" al#ran. Ma"er#alna b#a 'are" a"au &la"#' a"au&un ro/a be# /an /a&a" e&er"# %o/##e/ ro/ cou&l#n$ a"au eba$a# &on ro/ /an /# 'la%& &a/a ro/ 4Ga%bar )5

GAMBAR 6. MODIFIED ROD COUPLING KANAN7 ROD GUIDE TIPE KLEMP 8

Pene%&a"an ro/ $u#/e b#la a/a &roble% buc'l#n$ /# "ub#n$ /a&a" /#"en"u'an ole! &era%aan ber#'u" /an Ga%bar 2.


TEKNIK PRODUKSI

NO : TP 03.02

JUDUL



: 2) * +, : 2* Jul# 2003

Po%&a An$$u'

GAMBAR 2 SPASI ROD GUIDE.

Ke/ala%an -o/ Gu#/e Tera"a = D −

0.33G H A - 4) − 0.)2> G5

⋅ ⋅ ⋅

/#%ana D a/ala! 'e/ala%an &o%&a1 "1 G a/ala! SG lu#/a1 H a/ala! 'e/ala% ara ca#ran 'era1 "1 A 2

a/ala! &ena%&an$ &lun$er &o%&a1 #n 1 - a/ala! bera" &er " "ub#n$1 lb*".


TEKNIK PRODUKSI

JUDUL


+. 3.

GAMBA-1 G-A7IK DAN TABEL 8ANG DIPE-LUKAN +.3.) GAMBA- UNTUK DESAIN SUMU- DALAM


NO : TP 03.02 (ala%an -e##*T!n

: 22 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL



NO : TP 03.02 (ala%an -e##*T!n

: 23 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL



NO : TP 03.02 (ala%an -e##*T!n

: 2 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL



NO : TP 03.02 (ala%an -e##*T!n

: 29 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL



NO : TP 03.02 (ala%an -e##*T!n

: 2+ * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

GAMBAR 4. PERANGKAT BA9AH PERMUKAAN POMPA ANGGUK


: 2@ * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

GAMBAR 5. GRAFIK ATLANTIC UNTUK MEMILIH POMPA ANGGUK

GAMBAR 6


: 2> * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

GAMBAR :. DIAGRAM API) COMPOSITE 25;;; P&'


: 2, * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

GAMBAR <. DIAGRAM API) COMPOSITE 3;;;; P&'


: 30 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

GAMBAR =. DIAGRAM API) COMPOSITE 35;;; P&'


: 3) * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

GAMBAR 11. KECEPATAN MAKSIMUM POMPA PRAKTIS AIR BALANCED UNIT8


: 32 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

GAMBAR 12. KECEPATAN MAKSIMUM POMPA PRAKTIS MARK II UNIT8


: 33 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

: 3 * +, : 2* Jul# 2003

Po%&a An$$u'

GAMBAR 13. DASAR PERTAMBAHAN PERSENTASE FREK9ENSI UNTUK 11><)1 DAN :>< TAPERED


TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

: 39 * +, : 2* Jul# 2003

Po%&a An$$u'

GAMBAR 14. DASAR PERTAMBAHAN PERSENTASE FREK9ENSI UNTUK 11><)1 DAN 3>4 TAPERED


TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

: 3+ * +, : 2* Jul# 2003

Po%&a An$$u'

GAMBAR 15. DASAR PERTAMBAHAN PERSENTASE FREK9ENSI UNTUK :><) 3>4 DAN 5>< TAPERED


TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

: 3@ * +, : 2* Jul# 2003

Po%&a An$$u'

GAMBAR 16. DASAR PERTAMBAHAN PERSENTASE FREK9ENSI UNTUK 3>4)5>< DAN 1>2 TAPERED


TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

: 3> * +, : 2* Jul# 2003

Po%&a An$$u'

GAMBAR 1:. DASAR PERTAMBAHAN PERSENTASE FREK9ENSI UNTUK 1:><) 3>4 DAN 5>< DAN 11><)1):><)3>48


TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

GAMBAR 1<. FAKTOR PANJANG LANGKAH PLUNGER


: 3, * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


GAMBAR 1=. BATANG UPAMAN


NO : TP 03.02 (ala%an -e##*T!n

: 0 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

GAMBAR 2;. BEBAN BATANG UPAMAN MINIMUM


: ) * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


GAMBAR 21. TORSI


NO : TP 03.02 (ala%an -e##*T!n

: 2 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


GAMBAR 22. DAYA BATANG UPAMAN


NO : TP 03.02 (ala%an -e##*T!n

: 3 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


GAMBAR 23. TORSI YANG DIANJURKAN


NO : TP 03.02 (ala%an -e##*T!n

:  * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

GAMBAR 24. TORSI YANG DIANJURKAN LANJUTAN8


: 9 * +, : 2* Jul# 2003

TEKNIK PRODUKSI

NO : TP 03.02

JUDUL



Po%&a An$$u'

TABEL 1 EFISIENSI POMPA TORAK PADA BERMACAM KONDISI SUMUR

TABEL 2 KONSTANTA POMPA


: + * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

TABEL 3 JENIS DAN UKURAN POMPA MAKSIMUM


: @ * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

TABEL 4 DATA POMPA DAN BATANG UPAMAN


: > * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL


TABEL 4 SAMBUNGAN8


NO : TP 03.02 (ala%an -e##*T!n

: , * +, : 2* Jul# 2003

TEKNIK PRODUKSI

JUDUL




NO : TP 03.02 (ala%an -e##*T!n

: 90 * +, : 2* Jul# 2003

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JUDUL




NO : TP 03.02 (ala%an -e##*T!n

: 9) * +, : 2* Jul# 2003

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JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

TABEL 5 BATAS UKURAN BATANG UPAMAN


: 92 * +, : 2* Jul# 2003

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JUDUL


TABEL 6 DATA PIPA PRODUKSI

TABEL : DATA BATANG UPAMAN


NO : TP 03.02 (ala%an -e##*T!n

: 93 * +, : 2* Jul# 2003

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TABEL <. DAFTAR UKURAN UNIT POMPA


NO : TP 03.02 (ala%an -e##*T!n

: 9 * +, : 2* Jul# 2003

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JUDUL



NO : TP 03.02 (ala%an -e##*T!n

: 99 * +, : 2* Jul# 2003

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TABEL <. SAMBUNGAN8


NO : TP 03.02 (ala%an -e##*T!n

: 9+ * +, : 2* Jul# 2003

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JUDUL


+.3.2 GAMBA- UNTUK DESAIN SUMU- DANGKAL Data Suc$er .od

Da"a Plunger

Da"a Tub#n$


NO : TP 03.02 (ala%an -e##*T!n

: 9@ * +, : 2* Jul# 2003

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JUDUL



NO : TP 03.02 (ala%an -e##*T!n

: 9> * +, : 2* Jul# 2003

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JUDUL



NO : TP 03.02 (ala%an -e##*T!n

: 9, * +, : 2* Jul# 2003

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JUDUL



NO : TP 03.02 (ala%an -e##*T!n

: +0 * +, : 2* Jul# 2003

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JUDUL



NO : TP 03.02 (ala%an -e##*T!n

: +) * +, : 2* Jul# 2003

TEKNIK PRODUKSI

NO : TP 03.02

JUDUL



: +2 * +, : 2* Jul# 2003

Po%&a An$$u'

+.3.3 GAMBA- DAN TABEL UNTUK T-OUBLES(OOTINGPOMPA TABEL 1 ANALISA PENGAMATAN

GEJALA ). Pu%&#n$ un#" beralan "#/a' a/a al#ran

LANGSUNG

PEN8EBAB a. ba"an$ #a& &u"u

 Gan"# ba"an$ #a& an$ &u"u  A&ab#la &u"u 'arena 'oro# $una'an #n!#b#"or a"au $an"# /en$an '6al#"a an$ leb#! ba#'.

b. Ga loc' a"au $a &oun/#n$

 Buan$ "e'anan annulu  De'a"'an ara' "rael#n$ standing )al)e.  Guna'an $a anc!or a"au #"e% &e%#a! $a /# /ala% u%ur.  Guna'an &o%&a /ua "#n$'a" 4"6o "a$e*ra"#o co%&oun/ &u%&5  Per/ala% le"a' &o%&a #'a %e%un$'#n'an.  Du/u''an 'e%bal# standing )al)e

c. Standing )al)e "#/a' /u/u' /# "e%&a"na 4u%u%na "era/# &a/a &o%&a "&eT5 /. Pu%&e/ o

2. Pro/u'# "erlalu 'ec#l a"au e##en# &o%&a "erlalu ren/a!

a. Terlalu bana' $a an$ %e%&en$aru!# 'era &o%&a

b. 7#" a"au clearance an"ara &lun$er /an l#ner "erlalu bear 4'on/## nor%al a/ala! #" Manae%en Pro/u'# (ulu

TINDAKAN

 Per'ec#l u'uran &o%&a /an b#la %e%un$'#n'an &er/ala% le"a' &o%&a  Kuran$# 'era&a"an lan$'a! &o%&a /an &er&en/e' &anan$ lan$'a!  L#!a" bu"#r )b  B#la "ela! "er&aan$ &eba#'# #"e% &e%#a!an $a /# /ala% u%ur  Perbear u'uran &#&a #a& /# ba6a! &o%&a.  Per'ec#l #".

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JUDUL

NO : TP 03.02



: +3 * +, : 2* Jul# 2003

Po%&a An$$u'

01003 #nc!5 c. Kebocoran &a/a tra)elling )al)e1 standing )al)e a"au &a/a ul#r "ub#n$

 Perba#'# ba$#an an$ rua'

/. Sebab la#n /#&er%u'aan  bac' &reure "erlalu bear 4a'#ba" a/ana )al)e "er"u"u& cale u&1 &a#r1 &ara#n /ll.5

 (#lan$'an !a%ba"an &a/a #"e% &#&a alur

 SPM "urun 'arena <bel" l#&  Kencan$'an <bel"  S"u#n$ bo bocor e. Plun$er au  'e&a#ran  ber'ara" . Tub#n$ bocor a"au rua' 'arena ba"an$ #a& %en$$ee' "ub#n$.

 Perba#'#

 L#!a" bu"#r   Guna'an #n!#b#"or  Gan"# "ub#n$ /an ro/ $u#/e

$. Tub#n$ #'u" ber$era' na#' "urun 3. Suara /an &u"aran %e#n "#/a' "era"ur

a. u%ur "#/a' ber&ro/u'#1 e!#n$$a 6a'"u lan$'a! na#' "a' a/a ca#ran an$ "eran$'a" b. Le"a' counter 6e#$!" "#/a' "e&a" e!#n$$a "a' a/a 'ee#%ban$an /en$an beban u%ur

 Paan$ "ub#n$ anc!or  l#!a" bu"#r )

 (en"#'an &u%&#n$ un#"= b#la counter 6e#$!" "erle"a' /#a"a1berar"# counter eec" "erlalu 'ec#l. Geer counter 6e#$!" %enau!# cran$ !a"  B#la counter 6e#$!" "erle"a' /# ba6a!1 berar"# counter eec" "erlalu bear. Geer counter 6e#$!" %en/e'a"# cran$ !a"

. Sen"a'an /# br#/le 4'abel Manae%en Pro/u'# (ulu

a. Gera'an ba"an$ #a&

 Ber#!'an u%ur1 "ub#n$1 /an

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JUDUL

NO : TP 03.02



: + * +, : 2* Jul# 2003

Po%&a An$$u'

&en$$an"un$5

%en$ala%# $ee'an berleb#!an a'#ba" a/ana Scale1 &a#r1 &ara#n /ll.

&o%&a  J#'a &enebabna cale a"au &ara#n $una'an #n!#b#"or  J#'a &enebabna &a#r1 na#''an e""#n$ e""#n$ /e&"! &o%&a. Pa/a an$ leb#! &ara!1 la'u'an an/ con"rol er"a $una'an &o%&a en# "o& !ol/ /o6n

b. A/ana lu#/ a"au $a &oun/#n$1 an$ /a&a" %en#n$'a" %ena/# $a loc'

c. Le"a' ba"an$ u&a%an 4 polished ro/5 "#/a' "e&a" &a/a u%bu u%ur1 4/a&a" %en#%bul'an bun# "u%bu'an uc'er ro/ cou&l#n$ /en$an "ub#n$5

9. Pa/a %a'#%u% /o6n "ro'e1 a/a e/#'#" lonca"an &a/a polished ro/ /# bun# "u%bu'an.


 L#!a" bu"#r )b /an /  Un"u' lu#/ &oun/#n$ &aan$ &o%&a beru'uran leb#! 'ec#l1 'uran$# 'ece&a"an &o%&a /an &anan$ lan$'a!. J#'a &erlu &e%o%&aan ecara #n"er%#""en.  Le"a'an polished ro/ "e&a" &a/a u%bu u%ur /en$an %en$$eer 'e&ala u%ur

/. Plun$er "erlalu ra&a" /en$an barelna )al)e.

 &erbear #"*clearence

 Trael#n$ )al)e %enu%bu' standing

 Jau!'an standing )al)e /an "rael#n$ )al)e  (I/u&'an u%ur /an a%a"# 'e%un$'#nan standing )al)e "ercabu". B#la benar la'u'an "#n/a'an e&er"# &a/a bu"#r )?

TEKNIK PRODUKSI

JUDUL

NO : TP 03.02



: +9 * +, : 2* Jul# 2003

Po%&a An$$u'

+. Ba"an$ u&a%an 4 polished ro/5 !an$u 'e!#"a%an

@. Ge"aran &a/a &u%&#n$ un#"


 T#/a' a/a al#ran ca#ran an$ berun$# %elu%a# ba"an$ u&a%an 4 polished ro/5 /en$an "u#n$ bo &ac'#n$

 Se&er"# "erebu" &a/a bu"#r )1 #'a &erlu $an"# ba"an$ u&a%an 4 polished ro/5

 S"u#n$ bo &ac'#n$ "erlalu 'ua" %ene&#" ba"an$ u&a%an 4 polished ro/5

 Lon$$ar'an #'a"an

 Bau" &on/a# "ela! lon$$ar

 Kencan$'an 'e%bal#

 Po%&a 'e&a#ran

 L#!a" bu"#r a

 Kerua'an &a/a $ear bo

 Perba#'#

 Kerua'an &a/a ban"alan eual#er1 &#"%an1 cen"er bear#n$

 Gan"# ban"alan

TEKNIK PRODUKSI

NO : TP 03.02

JUDUL



Po%&a An$$u'

2

A)

; Lua Daera! /# Ba6a! Kura1 #n

A2

;

D%a'

; Dele'# Ma'#%u%1 #n

D%#n

; Dele'# M#n#%u%1 #n

2

Lua Daera! /# Ba6a! Kura1 #n

GAMBAR 1. DYNAGRAPH NORMAL IDEAL8


: ++ * +, : 2* Jul# 2003

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NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

GAMBAR 2. DYNAGRAPH TEORITIS DAN NYATA

GAMBAR 3. INTERPRETASI K9ALITATIF DYNAGRAPH


: +@ * +, : 2* Jul# 2003

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JUDUL


NO : TP 03.02 (ala%an -e##*T!n

Po%&a An$$u'

?ERO

L ; 2.,@ Ga%/a- 5. DINAMOMETER CARD

Ga%/a- 6. METODE FAGG UNTUK ANALISA TORQUE

Ga%/a- :. TOR@OUE S SUDUT


: +> * +, : 2* Jul# 2003

Perencanaan Dan Troubleshooting Pumping Unit

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