zws240paf

ZWS-PAF SERIES

Single Output 150W, 240W

  

ZWS240PAF/A



  

ZWS150PAF/L

ZWS240PAF ZWS150PAF

2

    



■ Features

■ Model naming method

ZWS 150PAF-24/ 150PAF-24/□ □□

Complies the standard of the harmonics current limit ● Power supply for motor drive in mechatronics products: Applicable for 24V pulse load ● Ultracompact and high power: Peak power of twice the value of average power ● Worldwide input voltage range: 8585-265VAC 265VAC ● Complies the harmonics current limit standard: Builtin active lter ● Small leak current: Convenient for use in combination with power supply for logic (use of multiple units of power supply) ● A wide variety of optional items/Harmonics current limiter

■ Applications

Option 1 Blank: PCB type L: L-shape metal plate type A: With cover Option 2 Blank: Molex connector J: JST connector T: Terminal block（vertical） block（vertical） S: Terminal block（horizontal） block（horizontal）

Nominal output voltage Active filter Peak current Nominal output voltage Series name

■ Conformity to RoHS Directive This means that, in conformity with EU Directive 2002/95/ 2002/95/ EC, lead, cadmium, mercury, hexavalent chromium, and specic bromine-based ame retardants, PBB and PBDE, have not been used, except for exempted applications.

■ Product Line up Output Voltage

150W

240W

Current（Peak）

Model

Curren（ t Peak）

Model

24V

6.3A（12A）

ZWS150PAF-24/J

10A（20A）

ZWS240PAF-24/J

36V

4.2A（8A）

ZWS150PAF-36/J

6.7A（13.3A）

ZWS240PAF-36/J

48V

3.1A（6A）

ZWS150PAF-48/J

5A（10A）

ZWS240PAF-48/J

ZWS ZWS -PAF

・All specifications are subject to change without notice.

A-447

ZWS150PAF

ZWS1 ZW S150 50P PAF (Convection (Convecti on Cooli ng) Specific Specif ications ations ITEMS/UNITS

Voltage Range Frequency

MODEL

(*3) (*3)

Z WS WS15 0P 0PA FF-24/J

Z WS WS150 PA PAF- 36 36/J

V Hz

AC 85 - 265 or DC120 - 370 47- 63 0.99 / 0.95

Power Factor (100/200VAC)(typ) (*2)

Input

Efficiency (typ) (*2) Current (10 0 /20 0VAC)(typ) (*2) Inrush C urrent (100/20 0VAC)(typ)(*4) Leakage Current Nominal Voltage

(*10)

Ma ximum Current Ma ximum Peak Current Ma ximum Power Ma ximum Peak Power

(*1) (*1)

Ma ximum Line Regulation (*5)(*6) Output Ma ximum Load Regulation (*5)(*7)

％ A A mA VDC A A W W mV mV mV mV

82 2.0 / 1.0 14 / 28 at Ta=25 Ta=25℃, cold start 24

0.5 Ma x, 0.1 (typ) at 10 0VAC / 0.16 (typ) at 230VAC 36

48

6. 3

4. 2

3.1

8

6 148.8

12 151.2

288 96 192

14 4 288

192 384

240 36 0

Less than 0.02%/℃ 360 5 40 20

48 0 720

Temperature Coeff icient Maximum Ripple & Noise (0
Hold -up Time (typ)

(*2) ms

Voltage Adjustable Range Over Current Protection

VDC (*8) VDC

21.6 - 28.8 > 12.3

32.4 - 41.4 > 8. 2

4 3.2 - 52.8 > 6.1

Over Voltage Protection

(* 9) VD V DC

3 0 . 0 - 3 5 .0

4 3.2 - 50.4 Possible Possible

5 5. 2 - 6 4.8

Function Remote ON/OFF Control

Parallel Operation Series Operation

℃

- 10 to + 60 Convection: -10 to +50 (100%); (100%); 60 (70%)

℃

- 30 to +85

Operating Humidity

％RH

30 - 9 0 (No dewdrop)

Storage Humidity

％RH

Operating Temperature

(*11)) (*11

Storage Temperature Environment

10 - 95 (No dewdrop) At no operating,10 - 55Hz (sweep for 1min) 19.6m/s² constant, X, Y, Y, Z 1hour each

Vibration

Isolation

Standards

Mechanical

Z WS WS15 0P 0PA FF- 48 48/J

Shock (In package)

Less than 196.1m/s²

Cooling

Convection cooling Input - Output : 3.0kVAC (20mA), Input - FG : 2.0kVAC (20mA) Output - FG : 500VAC (100mA) for 1min. 1min.

Withstand Voltage Isolation Resistance Safe Sa fety ty St Stan anda dard rds s PFHC EMI Immunity Weight (typ) Size ( W x H x D)

More than 100MΩ at Ta=25℃ and 70%RH, Output - FG : 500VDC Appr Ap prov oved ed by UL UL60 6095 9500-1 1, CS CSA A C2 C22. 2.2 2 No No.6 .609 0950 50--1, EN EN60 6095 9500-1 1 Bu Buil iltt to me meet et DE DENA NAN N Built to meet EN61000-3-2

(*1 (* 12) (*13)

Built to meet VCCI -B, FCC - Class B, EN55 011/EN55 022- B Built to meet EN61000-4-2,-3,-4,-5,-6,-8,-1 EN61000-4-2,-3,-4,-5,-6,-8,-11 1 g mm

(*1) Operating period at peak peak output current is less than 10 sec. (Duty ＜ 0.35) (Average output power and current is less than maximum output power and current.) For peak load derating method, please refer to instruction manual for details. (*2) At 100/200VAC and maximum output power, Ta = 25℃. (*3) For cases where conformance to various safety safety specs (UL, CSA, EN) are required, to be described as 100-240VAC, 50/60Hz on name plate. (*4) Not applicable for the in-rush current to noise filter for less than than 0.2ms. (*5) Please refer to Fig A for measurement of line & load load regulation and output ripple voltage. (Measure with JEITA RC-9131 probe.)

500 8 0 x 40 x 20 8 (Refer to outline drawing)

(*7) No load - full load (maximum power), constant input voltage. voltage. (*8) Constant current limit with automatic recovery. recovery. Avoid to operate at overload or dead short for more than 30 seconds. (*9) OVP circuit will shutdown output, manual reset. reset. (Line recycle) (*10) Measured by each measuring method of UL, CSA, EN and DENAN (at 60Hz). (*11)) At standard mounting method, Fig B. (*11 -Load(%) is percent of maximum output load, do not exceed derating in both maximum output current and power. -For other mountings, refer to derating curve. -When forced air cooling, refer to derating curve. (*12) As for DENAN, built to meet at 100VAC. (*13) 85-265VAC, no load - full load, constant load.

(*6) 85-265VAC, constant constant load.

●Recommended EMC Filter

ZWS ZWS -PAF

A-448

RSEL-2006W Please refer to "TDK-Lambda EMC Filters" catalog.


ZWS150PAF

ZWS1 ZW S150 50P PAF (Forced Ai r Cooli Cooling) ng) Spe Speci cific fic ations ITEMS/UNITS

Input

MODEL

Environment

Standards

ZWS150PAF-36

Voltage Range

(* 3)

V

Frequency

(* 3)

HZ

47- 63

Cur rent (10 0/ 20 0VAC)(t yp)

(*4)

A

2. 8 / 1.4

Nominal Voltage

Output

ZWS150PAF-24

ZWS150PAF- 48

AC85 - 265 or DC120 - 370

VDC

24

36

48

M axim um Cur rent

(*1)

A

8.4

5.6

4. 3

M axim um Peak Cur rent

(* 2)

A

12

8

6

M axim um Power

(*1)

W

M axim um Peak Power

(* 2)

W

Hold - Up Time (t yp)

(*4)

ms ms

16

℃

-10 to +70 -10 to +50 (100%); 60 (91%); (91%); 70 (70%)


(*5)(*6)

201.6

20 6. 4 28 8

Cooling

(*1)

Forced air cooling

EM I

(*7)

Built to meet VCCI - A , FCC- Class A , EN55 011/ EN5 50 22- A

(*1) Forced air cooling with air velocity more than 1.5m/s (measured at component side of PCB, air must flow through component side)


(*2) Operating period at peak output current current is less than 10sec. (Duty < 0.35) (Average output power and current is less than Maximum output power and current.) For peak load derating method, please refer to instruction manual for details. (*3) For cases where conformance to various safety specs (UL, CSA, EN) are required, required, to be described as 100-240VAC, 50/60Hz on name plate. (*4) At 100/200VAC and maximum output output power, Ta = 25℃. (*5) At standard mounting method A, and and other mountings B, C, D, E. - Load(%) is percent of maximum output load, do not exceed derating in both maximum output current and power.


(*6) Output derating for cold start up at at Ta = - 10℃ for input voltage : 85VAC 80%, 90VAC 86.7%, 100-265VAC 100%. No output derating for input voltage is required after start up for one second. (*7) 85-265VAC, Full load.

ZWS ZWS -PAF


A-449

ZWS150PAF

Outline Drawing 【ZWS150PAF（/J : JST connector）】     

1980.5

 

   5

5 1 . 0

 

3

  0

  

  

1 2



3

1

8 0 7



 1 6  .  7 0





9 . 8 4

4



5 6

4

5

371

5

194.3 2081

CONNECTORS USED PART DESCRIPTION

J.S.T.

1

PIN HEADER (OUTPUT SIDE CN51) B6P-VH

J.S.T.

1

SOCKET HOUSING (CN1) VHR-5N

J.S.T.

1

SOCKET HOUSING (CN51) VHR-6N TERMINAL PINS (CN1, CN51) SVH-21T-P1.1

J.S.T.

1

J.S.T.

9

(unit : mm)  

PART NAME MANUFACTURER QTY

PIN HEADER (INPUT SIDE CN1) B3P-5-VH

 

  

  

MATCHING HOUSINGS & PIN. * NOT INCLUDED WITH THE PRODUCT.

HAND CRIMPING TOOL : YC-160R

NOTES: A. THE 4- φ3.5 HOLES ARE CUSTOMER'S CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B. MODEL NAME, INPUT VOLTAGE RANGE,NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C. COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D. TO KEEP THE DISTANCE MORE THAN 4m/m BETWEEN PC-BOARD EDGE AND CUSTOMER'S CHASSIS. E. FG IS FOR SAFETY GROUND CONNECTION. F. REMOTE ON/OFF CONTROL CONNECTOR (CN2,CN52) : B2B-XH-A M (J.S.T.) *CN2 IS NORMAL LY SHORTED BY JM-2W-96(J.S.T.) MATCHING HOUSING : XHP-2(J.S.T) MATCHING TERMINAL : BXH- 001T-P0.6 (J.S.T.)OR SXH001T-P0.6 (J.S.T.) HAND CRIMPING TOOL : YC-110R OR YRS-110 MANUFACTURER : J.S.T.

MANUFACTURER : J.S.T.

【ZWS150PAF（/JL : With L-shape metal plate, JST connector）】 2200.5

5

  

5 . 4

5 . 7

0 2 5 1 . 7 2 6 4



5 . 4

  

     

205.3

 

   

  

  

5

5 5 . . 0 0

1

3

2



0 6 4

 

 9 . 3 5

 6 6  .  7 5



4 5 6





5 5 1 2

0 9

5 . 4 5 4

4




1

3

1

  0

 



J.S.T.

1


J.S.T.

1

*OUTPUT CURRENT OF EACH CONNECTOR PIN MUST BE LESS THAN 5A.

MATCHING HOUSINGS & PIN.

2200.5 2301

5

NOTES A: M4 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. SCREW MUST NOT PROTRUDE INTO POWER SUPPLY BY MORE THAN 6mm. B: φ4.5 HOLES (4) AND R2.25 SLOT HOLES (3) ARE FOR CUSTOMER CHASSIS MOUNTING. (USE M4 MOUNTING SCREW.) C: MODEL NAME, NOMINAL INPUT VOLTAGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURR ENT, PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: FG IS FOR SAFETY GROUND CONNECTION. E: REMOTE ON/OFF CONTROL CONNECTOR (CN2, CN52) : B2B-XH- AM (J.S.T.) *CN2 IS NORMAL LY SHORTED BY JM-2W-96(J.S.T.) MATCHING HOUSING : X HP-2 (J.S.T.) MATCHING TERMINAL : BXH- 001T-P0.6 (J.S.T.) OR  SXH-001T-P0.6 (J.S.T.) HAND CRIMPING TOOL : YC-110R OR YRS-110 MANUFACTURER : J.S.T.

* NOT INCLUDED WITH T HE PRODUCT.

    

(unit : mm)


J.S.T.

1


J.S.T. J.S.T.

1 9



【ZWS150PAF（/JA : With cover, JST connector）】   

5

2200.5 5 . 4

5 . 7

0 2

5 . 1 6 7 4 2 1 5



5 . 4

  

        

  

205.3  

NOTES A: M4 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. SCREW MUST NOT PROTRUDE IN TO POWER SUPPLY BY MORE THAN 6mm. B: φ4.5 HOLES (4) AND R2.25 SLOT HOLES (3) ARE FOR CUSTOMER CHASSIS MOUNTING. (USE M4 MOUNTING SCREW.) C: MODEL NAME, NOMINAL INPUT VOLTAGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: FG IS FOR SAFETY GROUND CONNECTION.

  

5

5 5 . . 0 0

3

1

2



  0



3

1

4

0 6 4

ZWS -PAF

1

 6 6  .  7 5

 9 . 3 5



4

6



5 . 4

0 9

5 4



5 5 1 2

5

5

 

A-450



J.S.T.

1


J.S.T.

1

*OUTPUT CURRENT OF EACH CONNECTOR PIN MUST BE LESS THAN 5A.

MATCHING HOUSINGS & PIN. * NOT INCLUDED WITH T HE PRODUCT.

2200.5 2301

  


(unit : mm)


J.S.T.


J.S.T.

1

J.S.T.

9


MANUFACTURER : J .S.T.


1

ZWS150PAF

Outline Drawing NOTES: A. THE 4- φ3.5 HOLES ARE FOR CUSTOMER'S CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B. MODEL NAME, IN PUT VOLTAGE RANGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C. COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D. TO KEEP THE DISTANCE MORE THAN 4m/m BETWEEN PC-BOARD EDGE AND CUSTOMER'S CHASSIS. E. FG IS FOR SAFETY GROUND CONNECTION. F. REMOTE ON/OFF CONTROL CONNECTOR (CN2, CN52) : B2B-XH -AM (J.S.T.) *CN2 IS NORMALLY SHORTED BY JM-2W-96(J. S.T.) MATCHING HOUSING : XH P-2 (J.S.T.) MATCHING TERMINAL : BXH- 001T-P0.6 (J.S.T.) OR SXH-0 01T-P0.6 (J.S.T.) HAND CRIMPING TOOL : YC-110R OR YRS-110 MANUFACTURER : J.S.T.

【ZWS150PAF（/T : Vertical terminal）】     

1980.5

 

  

      

   6 . 8

5 1 . 0

  0 8 0 7

0 1







6 . 8 0 1

1 6



3-M4

 

  1

8 4

2-M4

4





5

24MAX

 

5

  

194.3 2081

371

(unit : mm)     

【ZWS150PAF（/TL : Vertical terminal, with L-shape metal plate）】 2SEE NOTE A

2200.5

5

5 . 7 .

.

5 . 4

.

.

.

0 . 2

1 5 . 7 6 2 4 . .



5 . 4 .

. -

2SEE NOTE B -

2SEE NOTE B

-

. . 205.3 

SEE NOTE E 4NOTE A I L

I TERMINAL I COVER

2NOTE B

.

0 0

  0 0

L

VR51

SEE NOTE E

6 . 8

I

N

INPUT

COMPONENT I SIDE

0 1

12

RR .

CN2 2 1

SEE NOTE B

CN51

OUTPUT

R R

.

6 4

6 . 8 0 1



3M4

V



  6





1



.

V

6 6

3 5

.

0 9

5 . 4

2M4 5 4

4

5 5 1 2

. . 0.5 220 2301

5

MAX 33

I L TERMINAL COVER

CN52

.

. FG

.

5 . 5 .. .

VOLTAGE ADJUSTMENT

SEE NOTE D CN1

NAME PLATE

(unit : mm)

NOTES A: M4 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. SCREW MUST NOT PROTRUDE INTO POWER SUPPLY BY MORE THAN 6mm. B: φ4.5 HOLES (4) AND R2.25 SLOT HOLES (3) ARE FOR CUSTOMER CHASSIS MOUNTING. (USE M4 MOUNTING SCREW.) C: MODEL NAME, NOMINAL INPUT VOLTAGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: FG IS FOR SAFETY GROUND CONNECTION. E: REMOTE ON/OFF CONT ROL CONNECTOR (CN2, CN52) : B2 B-XH-AM (J.S.T.) *CN2 IS NORMAL LY SHORTED BY JM-2W-96 (J.S.T.) MATCHING HOUSING : XH P-2 (J.S.T.) MATCHING TERMINAL : BXH- 001T-P0.6 (J.S.T.) OR SXH-001T-P0.6 (J.S.T.) HAND CRIMPING TOOL : YC-110R OR YRS-110 MANUFACTURER : J.S.T.

【ZWS150PAF（/TA : Vertical terminal, with cover）】   

2200.5

5

5 . 4

5 . 7

0 2 5 1 . 6 7 4 2 1 5



5 . 4

  

 

  

  

205.3

 

  

  

    

6 . 8



5 5 . . 0 0



  0 0 6 4

6 . 8

0 1

3-M4





6 6

3 5



 6 4 



0 1

 1

 5 . 4

0 9

2-M4 5 4

5 5 1 2

5 33MAX

2200.5 2301

    

(unit : mm)

NOTES A: M4 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. SCREW MUST NOT PROTRUDE INTO POWER SUPPLY BY MORE THAN 6mm. B: φ4.5 HOLES (4) AND R2.25 SLOT HOLES (3) ARE FOR CUSTOMER CHASSIS MOUNTING. (USE M4 MOUNTING SCREW.) C: MODEL NAME, NOMINAL INPUT VOLTAGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: FG IS FOR SAFETY GROUND CONNECTION.


ZWS -PAF

A-451

ZWS150PAF

Outline Drawing 【ZWS150PAF（/S : Horizontal terminal）】     

  

     

1980.5

  3-M4

 

2-M4

6 . 8 5 . 1 0 0

 

 1  0 0 8 7

 



6 . 8 0 1

 1 6

  1

8 4

 

4





5

8.1

5

194.3 2081

20

14.6

MAX

371

  

20

MAX

    

NOTES: A: THE 4- φ3.5 HOLES ARE FOR CUSTOMER'S CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, INPUT VOLTAGE RANGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDA NCE WITH TH E SPECIFICATION S. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4m/m BETWEEN PC-BOARD EDGE AND CUSTOMER'S CHASSIS. E: FG IS FOR SAFETY GROUND CONNECTION. F: REMOTE ON/OFF CONTROL CONNECTOR (CN2, CN52) : B2B-XH-AM (J.S.T.) *CN2 IS NORMALLY SHORTED BY JM-2W96 (J.S.T.) MATCHING HOUSING : XHP-2 (J.S.T.) MATCHING TERMINAL : BXH -001T-P0.6 (J.S.T.) OR SX H-001T-P0 .6 (J.S.T.) HAND CRIMPING TOOL : YC-110R OR YRS-110 MANUFACTURER : J.S.T.

(unit : mm)

【ZWS150PAF（/SL : Horizontal terminal, with L-shape metal plate）】 2200.5

0 2 1

 6 4

   205.3

3-M4

 

    

 

  

 

  

6 . 8 5 . 0 0 1

 

 0 6

6 . 1 8 0 1  0 9

 6 6



  6

3 5



2-M4

NOTES: A: M4 EMBOSS ED TAPPED & COUNT ERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. SCREW MUST NOT PROTRUDE INTO POWER SUPPLY BY MORE THAN 6mm. B: MODEL NAME, N OMINAL INPUT VOLTAGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT. PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN H ERE IN ACCOR DANCE WIT H THE SPECIFICATIONS. C: FG IS FOR SAFETY GROUND CONNECTION. D: REMOTE ON/OFF CONTROL CONNECTOR (CN2, CN52) : B2B-XH-AM (J.S.T.) *CN2 IS NORMALLY SHORTED BY JM-2W96 (J.S.T.) MATCHING HOUSING : XHP-2 (J.S.T.) MATCHING TERMINAL : BXH -001T-P0.6 (J.S.T.) OR SX H-001T-P0 .6 (J.S.T.) HAND CRIMPING TOOL : YC-110R OR YRS-110 MANUFACTURER : J.S.T.

4



5 1

(17.1)

2200.5

5

MAX 9

23.6

MAX 9

2301

(unit : mm)

    

【ZWS150PAF（/SA : Horizontal terminal, with cover）】 2200.5

5 0 2 1 6 4 1 5



  

      3-M4

 

205.3

 

 

6 . 8 0 1

NOTES: A: M4 EMBOSS ED TAPPED & COUNT ERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. SCREW MUST NOT PROTRUDE INTO POWER SUPPLY BY MORE THAN 6mm. B: MODEL NAME, N OMINAL INPUT VOLTAGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN H ERE IN ACCOR DANCE WIT H THE SPECIFICATIONS. C: FG IS FOR SAFETY GROUND CONNECTION.

5 . 0

 0 6

 6 6



  6

3 5



6 . 1 8 0 1  0 9

2-M4

4



5 1

(17.1) 23.6

5

2200.5

9 MAX

2301

9 MAX

(unit : mm)

    

ZWS -PAF

A-452


ZWS150PAF

Output Derating 【ZWS150PAF】 Recommended standard mounting method is (A). (B), (C), (D) and (E) are also possible. Mounting (F), (G), (H) and (I) are prohibited. Please do not use (F), where the PCB will be on the top side and heat will be trapped inside the unit. In the following derating curve, average load (%) is percent of maximum output load (both maximum output current and maximum output power in specication.) Do not exceed the load derating. ●PCB type          

   

MOUNT ING（A）

MOUNTING MOUNTING

（B）

STANDARD MOUNTING

MOUNTING

MOUNTING

（D）

（E）

（C）

（F）DON'T USE

●With chassis & cover type   

     

 

     

MOUNT ING（A） STANDARD MOUNTING

MOUNTING MOUNTING

（B）

  

MOUNTING

MOUNTING

（D）

（E）

（C）

*COOLING : CONVECTION COOLING OUTPUT DERATING CURVE（PCB type and with chassis type）

（F） DON'T USE

（G） DON'T USE（H）DON'T USE （ I ） DON'T USE

*COOLING : FORCED AIR COOLING OUTPUT DERATING CURVE（PCB type and with chassis type）

 (A), (B) 100 150W

100 200W (A), (B), (C), (D), (E)

80

80 75 150W

 (C), (D), (E)  60 

 60     40  

  40   20

20

0 -10

0

10

20

30

40

50

60

0 -10

   0

10

20

 

40

50

60

70

 

*COOLING : CONVECTION COOLING OUTPUT DERATING CURVE（With chassis and cover type） 100 150W

30

 (A)

*COOLING : FORCED AIR COOLING OUTPUT DERATING CURVE（With chassis and cover type） 100 200W  (A), (B), (C), (D), (E)

 (C), (E) 80 75 150W

80

 60     40  

 60     40  

 (B), (D)

20

20

0 -10

0

10

20

30

40

50

 

60

0 -10

   0

10

20

30

40

50

60

70

  Recommended Minimum Air Velocity : 0.7m/s (Measured at component side of PCB, Air must flow through component side.) As a reference for forced air cooling, let air flow so that the transformer T1 core temperature is lower than 85℃.

  

ZWS -PAF




A-453

ZWS240PAF

ZWS240PAF (Convection Cooli ng) Specifications MODEL ITEMS/UNITS

Voltage Range Frequency

(*3) (*3)

ZWS240PAF-24/J

V Hz

Efficiency (typ) Current (100/200VAC)(typ)

(*2) (*2)

Inrush Current (100/200VAC)(typ) (*4)

Leakage Current Nominal Voltage

(*10)

Maximum Current Maximum Peak Current Maximum Power Maximum Peak Power

(*1) (*1)

Maximum Line Regulation (*5)(*6) Output Maximum Load Regulation (*5)(*7)

0.99 / 0.95

％ A A mA VDC A A W W mV mV

82 3.2 / 1.6 14 / 28 at, Ta=25℃, cold start 24

0.5 Max, 0.1 (typ) at 100VAC / 0.22 (typ) at 230VAC 36

10

6.7

5

20 240 480

13.3 241.2 478.8

10 240 480

96 192

144 288

192 384

240 360

Less than 0.02%/℃ 360 540 20

480 720

Temperature Coeff icient Maximum Ripple & Noise (0
(*2)

Voltage Adjustable Range Over Current Protection

VDC (*8) A

21.6 - 28.8 > 20.5

32.4 - 41.4 > 13.7

43.2 - 52.8 > 10.3

(*9) VDC

30.0 - 35.0

43.2 - 50.4 Possible Possible

55.2 - 64.8


(*11)

Storage Temperature Operating Humidity Storage Humidity

ms

℃

- 10 to + 60 Convection: -10 to +45 (100%); 60 (60%)

℃ ％RH ％RH

- 30 to +85 30 - 90 (No dewdrop) 10 - 95 (No dewdrop) At no operating,10 - 55Hz (sweep for 1min) 19.6m/s² constant, X, Y, Z 1hour each

Vibration Shock (In package)

Less than 196.1m/s²

Cooling Isolation

Convection cooling Input - Output : 3.0kVAC (20mA), Input - FG : 2.0kVAC (20mA) Output - FG : 500VAC (100mA) for 1min.

Withstand Voltage

More than 100MΩ at Ta=25℃ and 70%RH, Output - FG : 500VDC

Isolation Resistance

Standards

48

Hold-up Time (typ)

Over Voltage Protection Function Remote ON/OFF Control Parallel Operation Series Operation

Environment

ZWS240PAF- 48/J

AC85 - 265 or DC120 - 370 47-63

Power Factor (100/200VAC)(typ) (*2)

Input

Z WS240 PAF- 36/J

Safety Standards PFHC

EMI Immunity Weight (typ) Mechanical Size (W x H x D)

Approved by UL60950-1, CSA C22.2 No.60950-1, EN60950-1, Built to meet DENAN Built to meet EN61000-3-2 (*12) g mm

(*1) Operating period at peak output current is less than 10 sec. (Duty < 0.35) (Average output power and current is less than maximum output power and current.) For peak load derating method, please refer to instruction manual for details. (*2) At 100/200VAC and maximum output power, Ta=25℃. (*3) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100-240VAC, 50/60Hz on name plate. (*4) Not applicable for the in-rush current to noise filter for less than 0.2ms. (*5) Please refer to Fig A for measurement of line & load regulation and output ripple voltage. (Measure with JEITA RC-9131 probe.)

Built to meet VCCI-B, FCC-Class B, EN55011/EN55022-B Built to meet EN61000-4-2,-3,-4,-5,-6,-8,-11 750 95 x 45 x 222 (Refer to outline drawing)

(*6) 85-265VAC, constant load. (*7) No load - full load (maximum power), constant input voltage. (*8) Constant current limit with automatic recovery. Avoid to operate at overload or dead short for more than 30 seconds. (*9) OVP circuit will shutdown output, manual reset. (line recycle) (*10) Measured by each measuring method of UL, CSA, EN and DENAN (at 60Hz). (*11) At standard mounting method, Fig B. - Load(%) is percent of maximum output load (Item 2 and 5), do not exceed derating in both maximum output current and power. - For other mountings, refer to derating curve. - When forced air cooling, refer to derating curve. (*12) 85 - 265VAC, No load - full load, constant load.

● Recommended EMC Filter

ZWS -PAF

A-454



ZWS 240PAF

ZWS240PAF (Forced Ai r Cooling) Specific ations ITEMS

Input

MODEL

Environment

Standards

ZWS240PAF-36

Voltage Range

(*3)

V

Frequency

(*3)

HZ

47-63

Current (100/200VAC)(typ)

(*4)

A

4.0 / 2.0

Nominal Voltage

Output

ZWS240PAF-24

ZWS240PAF-48

AC85 - 265 or DC120 - 370

VDC

24

36

48

Maximum Current

(*1)

A

12.5

8.4

6.3

Maximum Peak Current

(*2)

A

20

13.3

10

Maximum Power

(*1)

W

300

Maximum Peak Power

(*2)

W

480

Hold-Up Time (typ)

(*4)

ms

16

(*5)(*6)

℃

- 10 to + 70 -10 to +60 (100%); 70 (70%)


302.4 478.8

480

Cooling

(*1)

Forced air cooling

EMI

(*7)

Built to meet VCCI-A, FCC-Class A, EN55011/EN55022-A

(*1) Forced air cooling with air velocity more than 1.5m/s (measured at component side of PCB, air must flow through component side).


(*2) Operating period at peak output current is less than 10 sec. (Duty ≦ 0.35) (Average output power and current is less than maximum output power and current.) For peak load derating method, please refer to instruction manual for details. (*3) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100 - 240VAC, 50/60Hz on name plate. (*4) At 100/200VAC and maximum output power, Ta = 25℃. (*5) At standard mounting method A,and other mountings B, C, D, E. - Load(%) is percent of maximum output load, do not exceed derating in both maximum output current and power.


(*6) Output derating for cold start up at Ta = - 10℃ for input voltage : 85VAC 80%, 90VAC 86.7%, 100-265VAC 100%. No output derating for input voltage is required after start up for one second. (*7) 85 - 265 VAC, full load.

ZWS -PAF


A-455

ZWS240PAF

Outline Drawing 【ZWS240PAF（/J : JST connector）】        

 

CONNECTORS USED PART DESCRIPTION PART NAME MANUFACTURER QTY

 

2120.5

PIN HEADER (INPUT SIDE CN1)

     



5 1 . 0

 





 5 



9 5 8

4 . 2 8



 .  7 8





5 . 2 6



5

J.S.T.

1

SOCKET HOUSING (CN1) VHR-5N SOCKET HOUSING (CN51) VHR-8N TERMINAL PINS (CN1, CN51) SVH-21T-P1.1

       




* NOT INCLUDED WITH THE PRODUCT.

5

1320.5

1

MATCHING HOUSINGS & PIN.

5

421

J.S.T.

* OUTPUT CURRENT OF EACH CONNECTOR PIN MUST BE LESS THAN 5A.

       



B3P-5-VH

(unit : mm)


J.S.T.

1

J.S.T. J.S.T.

1 11


2221

NOTES: A. THE 5- φ3.5 HOLES ARE CUSTOMER'S CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B. MODEL NAME, INPUT VOLTAGE RANGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C. COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D. TO KEEP THE DISTANCE MORE THAN 4m/m BETWEEN PC-BOARD EDGE AND CUSTOMER'S CHASSIS.

E. FG IS FOR SAFETY GROUND CONNECTION. F. REMOTE ON/OFF CONTROL CONN ECTOR (CN2,CN52) : B2B-XH-AM (J.S.T.) *CN2 IS NORMAL LY SHORTED BY JM-2W-96(J.S.T.) MATCHING HOUSING : XH P-2 (J.S.T.) MATCHING TERMINAL : BXH- 001T-P0.6 (J.S.T.) OR SXH-001T-P0.6 (J.S.T.) HAND CRIMPING TOOL : YC-110R OR YRS-110 MANUFACTURER : J.S.T.

【ZWS240PAF（/JL : With L-shape metal plate, JST connector）】 2350.5

5 0 1

  

0 3 5 1 . 0

 1 5




5 . 4

5 3

     





 

 

 

 5   0

   

) 4 . 7 8 (

) 5 . 7 6 (

  

 



5 5 1 6 4

     

  



  

  

(218.5)

5 1 5 . . 0 0

CONNECTORS USED PART DESCRIPTION PART NAME MANUFACTURER QTY J.S.T.

1

J.S.T.

1


MATCHING HOUSINGS & PIN. * NOT INCLUDED WITH T HE PRODUCT.

SOCKET HOUSING (CN1) VHR-5N SOCKET HOUSING (CN51) VHR-8N TERMINA L PINS (CN1, CN51) SVH-21T-P1.1 HAND CRIMPING TOOL : YC-160R

5 . 4

) 7 . 3 6 (

B3P-5-VH


J.S.T.

1

J.S.T. J.S.T.

1 11


3 5

7 7 2 1

2350.5 2451

5

(unit : mm)

     NOTES ACCORDANCE WITH THE SPECIFICATIONS. A: M4 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASD: FG IS FOR SAFETY GROUND CONNECTION. SIS MOUNTING. SCREW M UST NOT PROTRUDE INTO POWER SUPPLY BY MORE E: REMOTE ON/OFF CONT ROL CONNECTOR (CN2, CN52) : B2 B-XH-AM (J.S.T.) THAN 6mm. *CN2 IS NORMAL LY SHORTED BY JM-2W-96(J.S.T.) B: φ 4.5 HOLES (4) AND R2.25 SLOT HOLES (3) ARE FOR CUSTOMER CHASSIS MATCHING HOUSING : XH P-2 (J.S.T.) MOUNTING. (USE M4 MOUNTING SCREW.) MATCHING TERMINAL : BXH- 001T-P0.6 (J.S.T.) OR SXH-001T-P0.6 (J.S.T.) C: MODEL NAME, INPUT VOLTAGE RANGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM HAND CRIMPING TOOL : YC-110R OR YRS-110 MANUFACTURER : J.S.T. OUTPUT CURRENT, AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN 1

1

7

【ZWS240PAF（/JA : With cover, JST connector）】 2350.5

5 0 1

 6 5

  

1

0 3 5 1 . 0

CONNECTORS USED PART DESCRIPTION PART NAME MANUFACTURER QTY

1




7

5 . 4

5 3

  

     

  

(218.5)

3



5 1 5 . .

 

1

0 0  5   0

1

  

2 3 4 5



6 7

) 4 . 7 8 (

8

) 5 .

5 5 1 6 4

) 7 . 3 6 (

7 6 (

J.S.T.

1


J.S.T.

1


MATCHING HOUSINGS & PIN.   

51

5

B3P-5-VH

5 . 4

* NOT INCLUDED WITH T HE PRODUCT.

SOCKET HOUSING (CN1) VHR-5N SOCKET HOUSING (CN51) VHR-8N TERMINA L PINS (CN1, CN51) SVH-21T-P1.1 HAND CRIMPING TOOL : YC-160R

J.S.T.

1

J.S.T. J.S.T.

1 11


3 5

7 7 2 1

5

ZWS -PAF

235 2451

(unit : mm)

     NOTES A: M4 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING, SCREW M UST NOT PROTRUDE INTO POWER SUPPLY BY MORE THAN 6mm. B: φ4.5 HOLES (4) AND R2.25 SLOT HOLES (2) ARE FOR CUSTOMER CHASSIS

A-456

MOUNTING. (USE M4 MOUNTING SCREW.) C: MODEL NAME, INPUT VOLTAGE RANGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: FG IS FOR SAFETY GROUND CONNECTION.


ZWS240PAF

Output Derating 【ZWS240PAF】 Recommended standard mounting method is (A). (B), (C), (D) and (E) are also possible. Mounting (F), (G), (H) and (I) are prohibited. Please do not use (F), where the PCB will be on the top side and heat will be trapped inside the unit. In the following derating curve, average load (%) is percent of maximum output load (both maximum output current and maximum output power in specication.) Do not exceed the load derating.

●PCB type

     

  

 

  

MOUNTING（A） MOUNTING (STANDARD MOUNTING) （B）

     

MOUNTING （C）

●With chassis & cover type

MOUNTING （D）

MOUNTING （E）

（F）DON'T U SE

     

    

  

MOUNTING（A） MOUNTING （B） (STANDARD MOUNTING)

     

MOUNTING （C）

MOUNTING （D）

MOUNTING （E）

*COOLING: CONVECTION COOLING OUTPUT DERATING CURVE（PCB type and with chassis） 120

（F）DON'T U SE

（G）DON'T USE （H） DON'T USE

（I） DON'T USE

*COOLING: FORCED AIR COOLING OUTPUT DERATING CURVE（PCB type and with chassis） 120

 (A), (B), (C), (D), (E)

 (A)

100 240W

 (B)

80

100 300W 80

    60    40

   60    40

 (C), (D)  (E)

20

   

20

0 -10

0

10

20

30

40

50

60

70

0 -10

0

10

20

 

40

50

60

70

 

*COOLING: CONVECTION COOLING OUTPUT DERATING CURVE（With cover） 120

*COOLING: FORCED AIR COOLING OUTPUT DERATING CURVE（With cover） 120

 (A), (B), (C), (D), (E)

 (A) 100 240W

100 300W

80

    60    40

30

80

    60   

 (B), (C)

40

 (D), (E) 20

0 -10

20

0

10

20

30

40

50

 

60

70

0 -10

    0

10

20

30

40

50

60

70

  Recommended Minimum Air Velocity:0.7m/s (Measured at component side of PCB, Air must flow through component side.) As a reference for forced air cooling, let air flow so that the transformer T1 core temperature is lower than 85℃ .   

ZWS -PAF




A-459

ZWS-PAF SERIES

Bloc k Diagram 【ZWS150PAF, ZWS240PAF】



         

        

                        

          

     

             

               

             

               



   

 

 

 

 

 

 

●Circuit mode and swtching frequency Switching circuit：Single-ended forward topology（130kHz） PFHC circuit：Active filter（90kHz） ●Fuse rating…ZWS150PAF：5A, ZWS240PAF：6.3A

Circuit for Measuring Performances (ZWS150PAF, ZWS240PAF) :150mm Wire material: AWG#18 C1: Electrolytic capacitor 100µF C2: Film capacitor 0.1µF

 

    

    

ZWS -PAF

A-460


ZWS150PAF

SERIES

ZWS150PAF Series Ins tr uc ti on Manu al

BEFORE USING THE POWER SUPPLY UNIT Pay attention to all warnings and cautions before using the unit. Incorrect usage could lead to an electric shock, damage to the unit or a re hazard.

● Never operate the unit under over current or shorted conditions for 30 seconds or more and out of input voltage range in specification which could result in damage or insulation failure or smoking or burning. ● Conrm connections to input/output terminals are correct as indicated in the instruction manual. ● This power supply is PC board type unit. Please hold the board edge while mounting, and do not touch the component side. Please lift the power supply with a spacer when mounting the power supply on any surface. ● Do not drop or apply shock to power supply unit.

WARNING and CAUTION ● Do not modify. ● Do not touch the internal components, they may have high voltage or high temperature. You may get electric shock or burned. ● When the unit is operating, keep your hands and face away from it, you may get injured by an accident. ● This power supply is primarily designed and manufactured to be used and enclosed in other equipment. Stick the WARNING label for users on the system equipment and describe the notice in the instruction manual.

Note：CE MARKING

Alpha II DLP

FPS

Genesys HK-A

CE Marking, when applied to a product covered by this handbook, indicates compliance with the low voltage directive (73/23/EEC) as modied by the CE Marking Directive (93/68/ EEC) which complies with EN60950.

HWS JWS-P

1. Terminal Explanation

JWT

MTW

 ZWS150PAF

● Input & Output connector (MOLEX) (also for option model /L, /A)

RKE

 

 











 

Connector

Housing

Terminal Pin

5414-30B

5239-06 or 2139-06 or 3069-06

5167PBTL

5273-06A

5239-06 or 2139-06 or 3069-06

    

  

Input (CN1)

  

Output (CN51)

① L:

RKY

RTW 5167PBTL

AC Input terminal (pin 6 of CN1) Live line (fuse in line) ＊Output current of each connector pin must be less than 5A. ② N: AC input terminal (pin 4 of CN1) ＊Hand crimping tooling: JHTR2445A (MOLEX) Neutral line ● Connector for Remote ON/OFF ③ FG: Input terminal FG (pin 1 of CN1) Safety earth (Frame Ground) control: CN2, CN52 (J.S.T) Connect to safety ground of apparatus or equipment. Connector Housing Terminal Pin ④ FG: Frame Ground (Connected to pin 1 of CN1) Must be connected to electrically safe ground of apparatus or BXH-001T-P0.6 equipment by electrically conductive spacers. The mounting B2B-XH-AM XHP-2 or SXH-001T-P0.6 surface of the spacer should be within MAX 8mm. ⑤ CN2: ON/OFF control terminal (primary circuit) See NOTE A. ＊CN2 is normally shorted by JM-2W-96 (J.S.T) ⑥ ＋: ＋ Output terminal ＊Hand crimping tool: YC-110R (J.S.T) or YRS-110 (J.S.T) ⑦ −: − Output terminal ⑧ V.ADJ: Output voltage adjust trimmer (VR51) The output voltage rises when a trimmer isturned clockwise. ⑨ CN52: ON/OFF control terminal (secondary circuit) (For power supply output on and o controlwith an external signal.) See NOTE A. NOTE A: For cover & chassis type (model: ZWS150PAF/A), remote ON/OFF control cannot be used.

SWT UNA VS

VS-P ZUP

ZWDPAF ZWQ ZWS

2 ZWS150PAF/J  

 

 











  

ZWS -PAF

   

   


A-461

ZWS150PAF ① L: ② N: ③ FG:

④ FG:

Alpha II ⑤ CN2:

DLP

⑥ ＋: ⑦ −: ⑧ V.ADJ:

FPS

⑨ CN52:

Genesys

SERIES ● Input & output connector (J.S.T) （also for option model /JL, /JA）

AC Input terminal (pin 1 of CN1) Live line (fuse in line) N: AC input terminal (pin 3 of CN1) Neutral line Input terminal FG (pin 5 of CN1) Safety earth (Frame Ground) Connect to safety ground of apparatus or equipment. Frame Ground (Connected to pin 5 of CN1) Must be connected to electrically safe ground of apparatus or equipment by electrically conductive spacers. The mounting surface of the spacer should bewithin MAX 8mm. ON/OFF control terminal (primary circuit) See NOTE A. ＋ Output terminal − Output terminal Output voltage adjust trimmer (VR51) The output voltage rises when a trimmer is turned clockwise. ON/OFF control terminal (secondary circuit) (For power supply output on and o control with an external signal.) See NOTE A.

Housing

Terminal Pin

Input (CN1)

B3P-5-VH

VHR-5N

SVH-21T-P1.1

Output (CN51)

B6P-VH

VHR-6N

SVH-21T-P1.1

＊Output current of each connector pin must be less than 5A. ＊Hand crimping tool: YC-160R (J.S.T)

● Connector for Remote ON/OFF control: CN2, CN52 (J.S.T) Connector

Housing

Terminal Pin

B2B-XH-AM

XHP-2

BXH-001T-P0.6 or SXH-001T-P0.6

＊CN2 is normally shorted by JM-2W-96 (J.S.T). ＊Hand crimping tool: YC-110R (J.S.T) or YRS-110 (J.S.T)

NOTE A: For cover & chassis type (model: ZWS150PAF/JA), remote ON/OFF control cannot be used.

HK-A

Connector

HWS

3 ZWS150PAF/T JWS-P JWT

 

  



  

MTW



  



RKE ① L:

RKY

② N:

RTW

③ FG:

SWT

④ FG:

UNA ⑤ CN2:

VS

⑥ ＋: ⑦ −: ⑧ V.ADJ:

VS-P ⑨ CN52:

ZUP

Connector Input (CN1)

T6957-A

Output (CN51)

T7094-A

● Connector for Remote ON/OFF control: CN2, CN52 (J.S.T) Connector

Housing

Terminal Pin

B2B-XH-AM

XHP-2



NOTE A: For cover & chassis type (model: ZWS150PAF/TA), remote ON/OFF control cannot be used.

ZWDPAF ZWQ

● Input & output connector (EMUDEN) (also for option model /TL, /TA)

AC Input terminal L (M4 screw) Live line (fuse in line) AC input terminal N (M4 screw) Neutral line Input terminal FG (M4 screw) Safety earth (Frame Ground) Connect to safety ground of apparatus or equipment. Frame Ground Must be connected to electrically safe ground of apparatus or equipment by electrically conductive spacers. The mounting surface of the spacer should be within MAX 8mm. ON/OFF control terminal (primary circuit) See NOTE A. ＋ Output terminal (M4 screw) − Output terminal (M4 screw) Output voltage adjust trimmer (VR51) The output voltage rises when a trimmer is turned clockwise. ON/OFF control terminal (secondary circuit) (For power supply output on and o control with an external signal.) See NOTE A.

4 ZWS150PAF/S

ZWS  

  



 



  



ZWS -PAF

A-462


ZWS150PAF ① L: ② N: ③ FG:

④ FG:

⑤ CN2: ⑥ ＋: ⑦ −: ⑧ V.ADJ: ⑨ CN52:

SERIES ● Input & Output connector (EMUDEN) (also for option model /SL, /SA)

AC Input terminal L (M4 screw) Live line (fuse in line) AC input terminal N (M4 screw) Neutral line Input terminal FG (M4 screw) Safety earth (Frame Ground) Connect to safety ground of apparatus or equipment. Frame Ground Must be connected to electrically safe ground of apparatus or equipment by electrically conductive spacers. The mounting surface of the spacer should be within MAX 8mm. ON/OFF control terminal (primary circuit) See NOTE A. ＋ Output terminal (M4 screw) − Output terminal (M4 screw) Output voltage adjust trimmer (VR51) The output voltage rises when a trimmer is turned clockwise. ON/OFF control terminal (secondary circuit) (For power supply output on and o control with an external signal.) See NOTE A.

Connector Input (CN1)

T6969-A

Output (CN51)

T7093-A

● Connector for Remote ON/OFF control: CN2, CN52 (J.S.T) Connector B2B-XH-AM

Housing

Terminal Pin

XHP-2


Alpha II DLP

FPS


Genesys

NOTE A: For cover & chassis type (model: ZWS150PAF/SA), remote ON/OFF control cannot be used.

HK-A

2. Terminal Connecting Method Pay attention to the input wiring. If it is connected to wrong terminal, the power supply will be damaged. ● Input must be o when making connections. ● Connect FG terminal of input connector and mountable FG to ground terminal of the equipment. ● Output current of each connector pin must be less than 5A. (Except /T, /S models in which M4 screw is used.) ● The output load line and input line shall be separated and twisted to improve noise sensitivity.

● Remote ON/OFF control lines shall be twisted or use shielded wire. ● Use the input/output connector housing, terminal pin as specied in outline drawing. Also, use recommended crimping tool. Connector housing and terminal pin are not included with this product. ● When connecting or removing connector, do not apply stress to PCB.

JWS-P JWT

MTW RKE

ZWS150PAF

RKY







 



HWS

 

 









   





 





  

 



RTW

   



SWT UNA

ZWS150PAF/J

  





 

 

 



   

VS

 



   

 



 





   

VS-P



ZUP

ZWDPAF

ZWS150PAF/T  



 

 





 

 

 

  





ZWQ

   

 

ZWS

ZWS150PAF/S

 



 



 



 

   




  



 

   

ZWS -PAF

A-463

ZWS150PAF

SERIES

3. Explanation of Functions and Precautions  Input Voltage Range

Alpha II DLP

FPS

Genesys HK-A



Input voltage range is single phase 85 - 265VAC (47 63Hz) or 120 - 370VDC. Input voltage which is out of specification may cause unit damage. For cases where conformance to various safety specs (UL, CSA, EN) are required, input voltage range will be 100 - 240VAC (50/60Hz).



Cable



Oscilloscope Bandwidth : 100MHz

Film Capacitor Elecctroly Capacitor Film Capacitor

2 Output Voltage Range

8 Series Operation

V.ADJ trimmer (VR51) that is nearby to output connector is for output voltage adjustment within the range of specications. To turn the trimmer clockwise, the output voltage will be increased. Note over voltage protection (OVP) function may trigger if the output voltage is increased excessively.

For series operation, either method (A) or (B) is possible.  

   

HWS JWS-P JWT

MTW RKE

3 Inrush Current This series uses power thermistor to protect the circuit from inrush current. Please carefully select input switch and fuse in cases of the high temperature and the power re-input.

4 Over Voltage Protection (OVP)

UNA

 Over Current Protection (OCP)

VS

VS-P ZUP

 

 



Method（A）

Method（B）

9 Parallel Operation （A）To increase the output current is not possible.

SWT

RTW





The OVP function (inverter shut down method, manual reset type) is provided. OVP function operates within the range of OVP specication. When OVP triggers, the output will be shut down. The input shall be removed for a few minutes, and then re-input for recovery of the output. OVP setting is xed and not to be adjusted externally.

RKY

 

Constant current limiting, automatic recovery. OCP function operates when the output current exceeds OCP specication. The output will be automatically recovered when the overload condition is cancelled. Do not operate overload or dead short conditions for more than 30 seconds, which could result in damage.

      

（A）

（B）To use as back-up power supply 1. Set power supply output voltage higher by the forward voltage drop (VF) of diode 2. Adjust the output voltage of each power supply to be the same. 3. Use within the specications for output voltage and output power.     

ZWDPAF ZWQ

6 Over Temperature Protection (OTP) For /OTP, /JOTP, /TOTP, /SOTP models, OTP circuit is built into the power supply to prevent power supply from damage when ambient temperature over the specication.

ZWS

7 Output Ripple & Noise

ZWS -PAF

The standard specification for maximum ripple value is measured according to measurement circuit specified by JEITA-RC9131. When load lines are longer, ripple becomes larger. In this case, electrolytic capacitor, film capacitor, etc. might be necessary to use across the load terminal. The output ripple cannot be measured accurately if the probe ground lead of oscilloscope is too long.

A-464

 

（B）

 Peak Output Current For ZWS150PAF series, the peak output current should satisfy the conditions below: 1）Should not exceed the rated peak current in the specications. (eg. 12A for ZWS150PAF-24) 2）Duty cycle of the peak output current should be < 35%, and operating time of peak output current is less than 10 seconds. If the power supply is operated under convection cooling, and ambient exceeds 50℃, the following operating period for peak current is recommended. ・All specifications are subject to change without notice.

ZWS150PAF

SERIES

Ambient Temperature (℃ )

Peak current operating time

− 10 to ＋50℃

within 10 seconds

＋ 50℃ onwards

within 5 seconds

3）The relation between peak output current with maximum average output current is dened as below:

Remote ON/OFF control can be used by following 2 modes. However, for cover and chassis type (eg. ZWS150PAF/A, /JA, /TA, /SA) cannot be used.

Using CN2 It is controlled by short or open between +R & -R of CN2. CN2 is provided in the primary circuit for ON/OFF control by means of a switch or other device. When using this connector, which is considered to be electrically connected to the mains input voltage, all the requirements of EN60950 must be met with respect to the connector, wiring and switch etc.

Ip＝ Peak output current Im＝ Minimum output current Ｄ＝ Duty cycle, τ/T τ＝ Peak output current operating time Ｔ＝Period Io＝ Maximum allowable average output current

speications (Io should be average load after derating at various mounting and ambient temperature) Formula: ZWS150PAF:

1.4×Io2>Ip2×D+Im2×(1-D)

Example Ⅰ : For ZWS150PAF-24 at Ta =60℃, Mounting A, Max Io =4.41A (after 70% Derating) 2 1.4×Io >Ip2×D+Im2×(1-D) (A): In case of Im=0, Ip=12A, D<18.9% (B): In case of Im=2A, Ip=12A, D<16.6% Example Ⅱ: Following table illustrate some peak load operation examples for ZWS150PAF-24. Please note that the actual Io in peak load operation is low .

Max allowable average load after derating by various Mounting and Ta:

Examples of peak load derating, calculated by above formula

Actual Io

In particular: 1）Basic insulation must be provided between the ON/ OFF control circuit and earth. 2）Reinforced insulation must be provided between the ON/OFF control circuit and any secondary circuit or accessible part. 3）Wiring must be routed such that damage to the insulation of the wire or additional sleeving cannot occur. 4）The switch must meet requirements for reinforced insulation from the ON/OFF control circuit to actuator/accessible parts.

Alpha II DLP

FPS

Genesys HK-A

HWS JWS-P JWT

MTW [CN2] The control mode is shown below. +R & -R Terminal condition

Output condition

Short

ON

Open

OFF

RKE

RKY

RTW

*Using CN52 At rst, remove short piece of CN2. It is controlled by the voltage applied to +R and –R. This circuit is in the Secondary (output) side of the power supply unit. Do not connect in the Primary (input) side. And this circuit is isolated from the output by a photo-coupler.

Average Load (%)

Io (A)

Ip (A) max

D max

Im (A)

Io (A)

100%

6.3

12

35.0%

2.83

6.04

90%

5.67

12

31.3%

0

3.75

80%

5.04

12

24.7%

0

2.96

70%

4.41

12

18.9%

0

2.27

60%

3.78

12

13.9%

0

1.67

+R & -R terminal condition

Output condition

50%

3.15

12

9.7%

0

1.16

SW ON (Higher than 4.5V)

ON

40%

2.52

12

6.2%

0

0.74

SW OFF (Lower than 0.8V)

OFF

30%

1.89

12

3.5%

0

0.42

External voltage level : E

External resistance : R

20%

1.26

12

1.5%

0

0.18

4.5 -12.5VDC

No required

10%

0.63

12

0.4%

0

0.05

12.5 -24.5VDC

1.5kΩ

SWT UNA VS

 

VS-P ZUP

[CN52] The control mode is shown below.

ZWDPAF ZWQ ZWS

 Isolation Test  Remote ON/OFF Control Remote ON/OFF control (CN2, CN52) function is available. Using this function allows the user to turn the output on and o without having to turn the AC input on and o.


Isolation resistance between output and FG (Chassis) shall be more than 100MΩ at 500VDC. For safety operation, voltage setting of DC isolation tester must be done before the test. Ensure that it is fully discharged after the test.

ZWS -PAF

A-465

ZWS150PAF

SERIES must be gradually increased from zero to the testing value and then gradually decreased for shut down. When timer is used, the power supply may be damaged by high impulse voltage at timer switch on and o. Connect input and output as follows.

       

 

Alpha II DLP

FPS

            

 Withstand Voltage This series is designed to withstand 3.0kVAC between input and output, 2.0kVAC between input and FG (Chassis) and 500VAC between output and the FG (Chassis) each for 1 minute. When testing withstand voltage, set current limit of the withstand voltage test equipment to 20mA (Output-FG (Chassis): 100mA). The applied voltage

    

     

Genesys

4. Mounting Directions

HK-A

HWS JWS-P JWT

MTW RKE

RKY

 Output Derating according to the Mounting Directions Recommended standard mounting method is (A). Method (B), (C), (D), (E) are also possible. Mounting (F), (G) are prohibited. Please do not use installation method (F), where the PCB will be on the top side and heat will be trapped inside the unit. Refer to the derating below. In the following derating curve, average load (%) is percent of maximum output load (both maximum output current and maximum output power in specications). Do not exceed the load deratings.

Output Derating ● Convection cooling PCB type and with chassis type 120

100

150W   80     60     40   

 (A), (B)

 (C), (D), (E)

20

0 -10

● PCB type



0

10

20

30

40

50

60

70

 





Average Load（％）

Convection

RTW

Mounting



Ta



SWT



（A）

UNA

−10 to40℃ 50℃ 55℃ 60℃

（B）

（D）

（C）



（E）

A

B

C

D

E

100

100

100

100

100

100

100

80

80

80

85

85

70

70

70

70

70

60

60

60

（F）Prohibit

With chassis and cover type

Standard Mounting

120

VS

 (A)

● With chassis, with chassis&cover type 





VS-P



ZUP

 

ZWDPAF

（A）

（B）

（C）

（D）



100 150W

             

80

 (C), (E)

60

 (B), (D) 40

20

（E） 0 -10

Standard Mounting

0

10

20

30

40

50

60

70

 

ZWQ


Convection Mounting Ta

ZWS （F）Prohibit

（G）Prohibit

（H）Prohibit

（ I ）Prohibit

−10 to15℃ 20℃ 30℃ 40℃ 50℃

A

B

C

D

E

100

100

100

100

100

100

100

95

100

95

100

80

80

80

80

80

65

65

65

65

65

50

56

50

56

ZWS -PAF

A-466


ZWS150PAF

SERIES

● Forced air cooling PCB type and with chassis type

Example:

120





100

 80      60     40   



 (A), (B), (C), (D), (E)    

20

0 -10

0

10

20

30

40

50

60

70

 

Please leave 4mm space from the surfaces and leave 4mm space from the sides of PCB, especially from the solder surface, 8mm space is necessary. If the space is not enough, the specication of insulation and withstand voltage will not be satised.


Forced air Mounting

Alpha II DLP

FPS

   

A, B, C, D, E

Ta

−10 to60℃ 70℃

 

100 70

 

 

 

 

Genesys

 


HK-A

120

     

100

 

HWS

 80      60     40   

FG should be connected to the earth terminal of the apparatus. If not, the EMI noise and output noise will increase.

 (A), (B), (C), (D), (E)

JWS-P

  

JWT

20

  0 -10

0

10

20

30

40

50

60

70

 

Hatching area is maximum permissible area of metal part for mounting. (9mm from each PCB corners)


Forced air Mounting Ta

−10 to50℃ 60℃

RKE

A, B, C, D, E



100





70



RKY

＊Recommended minimum air velocity: 0.7m/s (Measured at component side of PCB, air must flow through component side.) As a reference for forced air cooling, let air flow so that the transformer T1 core temperature is lower than 85℃ .   

MTW

RTW

 







SWT

For chassis option /L, chassis & cover option /A

 

2 Mounting Method PCB type Please use the mounting hole (4 holes of φ3.5) and insert the spacer (MAX φ8.0) of height over 8mm to lift the unit. Also use all 4 mounting holes for the unit installation. The vibration spec is the value taken when the unit is raised by 8mm spacers.

Recommended mounting by following holes A or B, to meet 19.6m/s 2 vibration specication. Mounting direction (F) & (G) are prohibited as shown in section 4-1. The power supply can be mounted through holes A or B. A : Embossed tapped and countersunk holes by 4-M4 screws B : φ4.5 holes and R2.25 slot hole by 3-M4 screws (For /SL and /SA models, these holes can not be used.)

VS

VS-P ZUP

ZWDPAF



 

UNA



 

 

ZWQ





   

Note: For cases where the unit is often under vibration condition, x with isolated spacer (non conductive), at the 5th hole, near C6 on the PCB. The 5th hole diameter: φ3.5mm PCB thickness: 1.6mm Maximum spacer outer diameter: φ7mm






ZWS

Mounting (F), (G), (H), ( I ) are prohibited. For mounting method (J), (K), (L) below, the vibration specication is 6.9m/s 2, mounted through holes C or D. Note : Output derating for mounting (J) is same as mountIng (C). Output derating for mounting (K) is same as mounting (E). Output derating for mounting (L) is same as mounting (D).

ZWS -PAF

A-467

ZWS150PAF  



SERIES







C: 2-φ4.5 holes and 2-R2.25 slot holes by 4-M4 screws (For/SL and /SA models, these holes can not be used.) D: Embossed tapped and countersunk holes by 2-M4 screws.





Alpha II DLP

5. Wiring Method

FPS

Genesys HK-A

HWS

● The output load line and input line shall be separated and twisted to improve noise sensitivity. ● Use all lines as thick and short as possible to make lower impedance. ● Noise can be eliminated by attaching a capacitor to the load terminals ● For safety and EMI considerations, connect FG terminal

JWS-P JWT

MTW RKE

6. External Fuse Rating Refer to the following fuse rating when selecting the external fuses that are to be used on input line. Surge current ows when line turns on. Use slow-blow fuse or time-lag type fuse. Do not use fast-blow fuse. Fuse rating is specied by in-rush current value at line turn-on. Do not select

RKY

RTW SWT UNA VS

of input connector and mountable FG t o ground terminal of equipment. ● Recommened screw torque is 0.49N.m (5kg.cm) ● Select the wire materials to adapt the MOLEX and J.S.T connector as follows. INPUT： AWG#22 - #18 OUTPUT： AWG#22 - #18

the fuse according to input current (rms.) values under the actual load condition. ZWS150PAF: 5A

7. Before concluding that the unit is at fault... Before concluding that the unit is at fault, make the following checks. ● Check if the rated input voltage is connected. ● Check if the wiring of input and output is correct. ● Check if the wire material is not too thin. ● Check if the output voltage control (V.ADJ) is properly adjusted. ● If you use function of the Remote ON/OFF control,

check if the Remote ON/OFF control connector is not opened. ● Check if the output current and output wattage do not exceed specication. ● Audible noise can be heard during dynamic-load operation. ● Audible noise can be heard when input voltage waveform is not sinusoidal wave.

VS-P

8. Notes

ZUP

1) Over voltage Category II.

2) Radio Interference Suppression Test is not performed.

ZWDPAF

9. Repair

ZWQ ZWS

In case of damage or repair of this product, please return to our service center or factory.

ZWS -PAF

A-468


ZWS240PAF

SERIES

ZWS240PAF Series Ins tr uc ti on Manu al

BEFORE USING THE POWER SUPPLY UNIT Pay attention to all warnings and cautions before using the unit. Incorrect usage could lead to an electric shock, damage to the unit or a re hazard.

WARNING and CAUTION ● Do not modify. ● Do not touch the internal components, they may have high voltage or high temperature. You may get electric shock or burned. ● When the unit is operating, keep your hands and face away from it, you may get injured by an accident. ● This power supply is primarily designed and manufactured to be used and enclosed in other equipment. Stick the WARNING label for users on the system equipment and describe the notice in the instruction manual. ● Never operate the unit under over current or shorted conditions for 30 seconds or more and out of input voltage range in specication which could result in damage or insulation failure or smoking or burning. ● Conrm connections to input/output terminals are correct as indicated in the instruction manual. ● This power supply is PC board type unit. Please hold the board edge while mounting, and do not touch the component

side. Please lift the power supply with a spacer when mounting the power supply on any surface. ● Do not drop or apply shock to power supply unit. ● This power supply is capable of providing hazardous energy output (240VA), the end equipment manuafacturer must provide protection to service personal against inadvertent contact with output terminals. These terminals must not be user accessible. ● This power supply has a possibility that hazardous voltage may occur in output terminal depending on failure mode. The outputs of these products must be earthed in the end use equipment to maintain SELV. If the outputs are not earthed, it must be considered hazardous and must not be made user accessible

Alpha II DLP

FPS

Genesys HK-A

HWS

Note : CE MARKING CE Marking, when applied to a product covered by this handbook, indicates compliance with the low voltage directive (73/23/EEC) as modified by the CE Marking Directive (93/68/EEC) which complies with EN60950.

JWS-P JWT

MTW

1. Terminal Explanation

RKE

RKY

1 ZWS240PAF 

 



  

 





RTW

   

   











 

SWT

   

UNA VS

AC Input terminal (pin 6 of CN1) ● Input & output connector (MOLEX) Live line (fuse in line) (also for option model /L, /A) ② N: AC input terminal (pin 4 of CN1) Connector Housing Terminal Pin Neutral line 5239-06 ③ FG: Input terminal FG (pin 1 of CN1) Input 5414-30B or 2139-06 5167PBTL （CN1） Safety earth (Frame Ground) or 3069-06 Connect to safety ground of apparatus or equipment. 5239-08 Output 5167PBTL （CN51） 5273-08A or 2139-08 ④ FG: Frame Ground (Connected to pin 1 of CN1) or 3069-08 Must be connected to electrically safety ground of ap＊Output current of each connector pin must be less than 5A. paratus or equipment by electrically conductive spac＊Hand crimping tooling : JHTR2445A (MOLEX) ers. The mounting surface of the spacer should be ● Connector for remote ON/OFF control: within MAX 8mm. ⑤ CN2: ON/OFF control terminal (primary circuit) CN2, CN52 (J.S.T) See NOTE A Terminal Pin Connector Housing ⑥ ＋: +Output terminal BXH-001T-P0.6 ⑦ −: - Output terminal B2B-XH-AM XHP-2 or SXH-001T-P0.6 ⑧ V.ADJ: Output voltage adjust trimmer (VR51) ＊CN2 is normally shorted by JM-2W-96 (J.S.T). The output voltage rises when a trimmer is turned ＊Hand crimping tool: YC-110R (J.S.T) or YRS-110 (J.S.T) clockwise. ⑨ CN52: ON/OFF control terminal (secondary circuit) (For power supply output on and o control with an external signal.) See NOTE A NOTE A: For cover & chassis type (model: ZWS240PAF/A), remote ON/OFF control cannot be used. ① L:


VS-P ZUP

ZWDPAF ZWQ ZWS

ZWS -PAF

A-469

ZWS240PAF

SERIES

 ZWS240PAF/J 



 



 

 

   



















       

Alpha II DLP

AC Input terminal (pin 1 of CN1) ●Input & output connector (J.S.T) Live line (fuse in line) (also for option model /JL, /JA) ② N: AC input terminal (pin 3 of CN1) Connector Housing Terminal Pin Neutral line Input B3P-5-VH VHR-5N SVH-21T-P1.1 （CN1） ③ FG: Input terminal FG (pin 5 of CN1) Output B8P-VH VHR-8N SVH-21T-P1.1 （CN51） Safety earth (Frame Ground) ＊Output current of each connector pin must be less than 5A. Connect to safety ground of apparatus or equipment. *Hand crimping tool : YC-160R (J.S.T) ④ FG: Frame Ground (Connected to pin 5 of CN1) Must be connected to electrically safety ground of ap●Connector for remote ON/OFF control: paratus or equipment by electrically conductive spacCN2, CN52 (J.S.T) ers. The mounting surface of the spacer should be within MAX 8mm. Connector Housing Terminal Pin ⑤ CN2: ON/OFF control terminal (primary circuit) BXH-001T-P0.6 B2B-XH-AM XHP-2 See NOTE A or SXH-001T-P0.6 ⑥ ＋: +Output terminal ＊CN2 is normally shorted by JM-2W-96 (J.S.T). ⑦ −: -Output terminal ＊Hand crimping tool: YC-110R (J.S.T) or YRS-110 (J.S.T) ⑧ V.ADJ: Output voltage adjust trimmer (VR51) The output voltage rises when a trimmer is turned clockwise. ⑨ CN52: ON/OFF control terminal (secondary circuit) (For power supply output on and o control with an external signal.) with an external signal.) See NOTE A NOTE A: For cover & chassis type (model: ZWS240PAF/JA), remote ON/OFF control cannot be used. ① L:

FPS

Genesys HK-A

HWS JWS-P JWT

MTW RKE

RKY

RTW

3 ZWS240PAF/T 

 



 

 



SWT

 

   

 



 

UNA VS

VS-P ZUP

ZWDPAF ZWQ ZWS

ZWS -PAF

① L:

AC Input terminal L (M4 screw) Live line (fuse in line) ●Input & output connector (EMUDEN) ② N: AC input terminal N (M4 screw) (also for option model /TL, /TA) Neutral line Connector ③ FG: Input terminal FG (M4 screw) Input T6957-A （CN1） Safety earth (Frame Ground) Output T7094-A （CN51） Connect to safety ground of apparatus or equipment. ④ FG: Frame Ground Must be connected to electrically safety ground of ap●Connector for remote ON/OFF control: paratus or equipment by electrically conductive spacCN2, CN52 (J.S.T) ers. The mounting surface of the spacer should be Connector Housing Terminal Pin within MAX 8mm. ⑤ CN2: ON/OFF control terminal (primary circuit) BXH-001T-P0.6 B2B-XH-AM XHP-2 or SXH-001T-P0.6 See NOTE A ⑥ ＋: +Output terminal (M4 screw) ＊CN2 is normally shorted by JM-2W-96 (J.S.T). ⑦ −: -Output terminal (M4 screw) ＊Hand crimping tool: YC-110R (J.S.T) or YRS-110 (J.S.T) ⑧ V.ADJ: Output voltage adjust trimmer (VR51) The output voltage rises when a trimmer is turned clockwise. ⑨ CN52: ON/OFF control terminal (secondary circuit) (For power supply output on and o control with an external signal.) with an external signal.) See NOTE A NOTE A: For cover & chassis type (model: ZWS240PAF/TA), remote ON/OFF control cannot be used.

A-470


ZWS240PAF

SERIES

 ZWS240PAF/S 

 

 







 

   











Alpha II DLP

AC Input terminal L (M4 screw) ● Input & output connector (EMUDEN) Live line (fuse in line) (also for option model /SL, /SA) ② N: AC input terminal N (M4 screw) Connector Neutral line Input T6969-A （CN1） ③ FG: Input terminal FG (M4 screw) Output CN51 T7093-A （） Safety earth (Frame Ground) Connect to safety ground of apparatus or equipment. ④ FG: Frame Ground ● Connector for remote ON/OFF control: Must be connected to electrically safety ground of apCN2, CN52 (J.S.T) paratus or equipment by electrically conductive spacers. The mounting surface of the spacer should be Terminal Pin Connector Housing within MAX 8mm. BXH-001T-P0.6 B2B-XH-AM XHP-2 ⑤ CN2: ON/OFF control terminal (primary circuit) or SXH-001T-P0.6 See NOTE A ＊CN2 is normally shorted by JM-2W-96 (J.S.T). ⑥ ＋: +Output terminal (M4 screw) ＊Hand crimping tool: YC-110R (J.S.T) or YRS-110 (J.S.T) ⑦ −: -Output terminal (M4 screw) ⑧ V.ADJ: Output voltage adjust trimmer (VR51) The output voltage rises when a trimmer is turned clockwise. ⑨ CN52: ON/OFF control terminal (secondary circuit) (For power supply output on and o control with an external signal.) See NOTE A NOTE A: For cover & chassis type (model: ZWS240PAF/SA), remote ON/OFF control cannot be used. ① L:

FPS

Genesys HK-A

HWS JWS-P JWT

MTW RKE

RKY

RTW

2. Terminal Connecting Method Pay attention to the input wiring. If it is connected to wrong terminal, the power supply will be damaged. ● Input must be o when making connections. ● Connect FG terminal of input connector and mountable FG to ground terminal of the equipment. ● Output current of each connector pin must be less than 5A. (Except /T, /S models which M4 screw is used.) ● The output load line and input line shall be separated and twisted to improve noise sensitivity. ● Remote ON/OFF control lines shall be twisted or use shield-

SWT

ed wire. ● Use the input/output connector housing, terminal pin as specied in outline drawing. Also, use recommended crimping tool. Connector housing and terminal pin is not included with this product. ● When connecting or removing connector, do not apply stress to PCB.

UNA VS

VS-P ZUP

ZWDPAF

ZWS240PAF 

 





  

 











 

 



 

ZWQ

   



 





  

  

   

ZWS

 

ZWS -PAF


A-471

ZWS240PAF

SERIES

ZWS240PAF/J





 



 

 



   















 











 

   





 



  

Alpha II DLP

ZWS240PAF/T 

FPS





 



 







 



   





   



Genesys











 

HK-A

HWS JWS-P

ZWS240PAF/S

JWT

 

 







 

 







 

   





MTW

 

 

   

 

RKE

RKY

RTW

3. Explanation of Functions and Precautions

SWT UNA VS

VS-P ZUP

ZWDPAF ZWQ ZWS

1 Input Voltage Range

 Over Voltage Protection (OVP)

Input voltage range is single phase 85 - 265VAC (47 63Hz) or 120 - 370VDC. Input voltage which is out of specification may cause unit damage. For cases where conformance to various safety specs (UL, CSA, EN) are required, input voltage range will be 100 - 240VAC (50/60Hz).

The OVP function (Inverter shut down method, manual reset type) is provided. OVP function operates within the range of OVP specications. When OVP triggers, the output will be shut down. The input shall be removed for a few minutes, and then re-input for recovery of the output. OVP setting is xed and not to be adjusted externally.

 Output Voltage Range

5 Over Current Protection (OCP)

V.ADJ trimmer (VR51) that is nearby to output connector is for output voltage adjustment within the range of specications. To turn the trimmer clockwise, the output voltage will be increased. Note over voltage protection (OVP) function may trigger if the output voltage is increased excessively.

Constant current limiting, automatic recovery. OCP function operates when the output current exceeds OCP specications. The output will be automatically recovered when the overload condition is cancelled. Do not operate overload or dead short conditions for more than 30 seconds, which could result in damage.

3 Inrush Current ZWS -PAF

This series has used Power Thermistor to protect the circuit from Inrush Current. Please carefully select input switch and fuse in cases of the high temperature and reinput the power.

A-472

6 Over Temperature Protection (OTP) OTP circuit is built into the power supply to prevent power supply from damage when ambient temperature over the specication.


ZWS240PAF

SERIES

7 Output Ripple & Noise The standard specification for maximum ripple value is measured according to measurement circuit specified by JEITA-RC9131. When load lines are longer, ripple becomes larger. In this case, electrolytic capacitor, film capacitor, etc. might be necessary to use across the load terminal. The output ripple cannot be measured accurately if the probe ground lead of oscilloscope is too long.

2）Duty cycle of the peak output current should be < 35%, and operating time of peak output current is less than 10 seconds. If the power supply is operated under convection cooling, and ambient exceeds 45℃, the following operating period for peak current is recommended. Ambient Temperature (℃)

Peak current operating time

45℃ −10 to ＋

within 10 seconds

＋45℃ onwards

within 5 seconds

Alpha II DLP





3）The relation between peak output current with average output current is dened as below:





    

Genesys

     

HK-A

8 Series Operation For series operation, either method (A) or (B) is possible.  

   

 



 



  

Method ( A )

Method ( B )

9 Parallel Operation （A）To increase the output current is not possible.       

Ip＝Peak output current Im＝Minimum output current Ｄ＝Duty cycle,τ/T τ＝Peak output current operating time Ｔ＝Period Io＝Maximum allowable average output current of specications (Io should be average load after derating at various mounting and ambient temperature)

Formula： ZWS240PAF： 1.5×Io2≧Ip2×D＋Im2× （I-D）

HWS JWS-P JWT

MTW RKE

Example I : For ZWS240PAF-24 at Ta=60℃, Mounting A, Max Io = 6A (after 60% Derating) 1.5×Io2≧Ip2×D+Im2×(1-D) (A): In case of Im=0, Ip=20A, D ≦ 13.5% (B): In case of Im=4A, Ip=20A, D ≦ 9.9% Example II: Following table illustrate some peak load operation examples for ZWS240PAF-24. Please note that the actual Io in peak load operation is low.

RKY

RTW SWT UNA

（A）

（B）To use as back-up power supply 1. Set power supply output voltage higher by the forward voltage drop (VF) of diode 2. Adjust the output voltage of each power supply to be the same. 3. Use within the specications for output voltage and output power.     

Max allowable average load after derating by various Mounting and Ta：

Examples of peak load derating, calculated by above formula

Average Load （％） Io（ A） Ip（ A）max

Actual Io

VS

D max

Im （ A）

Io （ A）

100％

10

20

35.0％

3.92

9.55

90％

9

20

30.4％

0

6.08

80％

8

20

24.0％

0

4.80

70％

7

20

18.4％

0

3.68

60％

6

20

13.5％

0

2.70

50％

5

20

9.4％

0

1.88

40％

4

20

6.0％

0

1.20

30％

3

20

3.4％

0

0.68

20％

2

20

1.5％

0

0.30

10％

1

20

0.4％

0

0.08

（B）

 Peak Output Current For ZWS240PAF series, the peak output current should satisfy the conditions below: 1）Should not exceed the rated peak current in the specications. (eg. 20A for ZWS240PAF-24)

VS-P ZUP

ZWDPAF ZWQ ZWS

 


FPS

 Remote ON/OFF Control Remote ON/OFF control (CN2, CN52) function is available. Using this function allows the user to turn the output on and o without having to turn the AC input on and o. Remote ON/OFF control can be used by following 2 modes. However, for Cover and Chassis type (eg. ZWS240PAF/A, /JA, /TA, /SA) cannot be used.

ZWS -PAF

A-473

ZWS240PAF

SERIES

Using CN2

Alpha II DLP

FPS

Genesys HK-A

HWS JWS-P

It is controlled by short or open between +R & -R of CN2. CN2 is provided in the primary circuit for ON/OFF control by means of a switch or other device. When using this connector, which is considered to be electrically connected to the mains input voltage, all the requirements of EN60950 must be met with respect to the connector, wiring and switch etc. In particular： 1）Basic insulation must be provided between the ON/ OFF control circuit and earth. 2）Reinforced insulation must be provided between the ON/OFF control circuit and any secondary circuit or accessible part. 3）Wiring must be routed such that damage to the insulation of the wire or additional sleeving cannot occur. 4）The switch must meet requirements for reinforced insulation from the ON/OFF control circuit to actuator/accessible parts. [CN2] The control mode is shown below. +R & -R Terminal condition

JWT

MTW

Output condition

Short

ON

Open

OFF

Using CN52 RKE

RKY

RTW

At rst, remove short piece of CN2. It is controlled by the voltage applied to +R and –R. This circuit is in the Secondary (output) side of the power supply unit. Do not connect in the Primary (input) side. And this circuit is isolated from the output by a photo-coupler.

External voltage level: E

External resistance: R

4.5 -12.5VDC

No required

12.5 -24.5VDC

1.5kΩ

 Isolation Test Isolation resistance between output and FG (Chassis) shall be more than 100MΩ at 500VDC. For safety operation, voltage setting of DC isolation tester must be done before the test. Ensure that the it is fully discharged after the test.     

 

 Withstand Voltage This series is designed to withstand 3.0kVAC between input and output, 2.0kVAC between input and FG (Chassis) and 500VAC between output and the FG (Chassis) each for 1 minute. When testing withstand voltage, set current limit of the withstand voltage test equipment to 20mA (Output-FG (Chassis): 100mA). The applied voltage must be gradually increased from zero to the testing value and then gradually decreased for shut down. When timer is used, the power supply may be damaged by high impulse voltage at timer switch on and o. Connect input and output as follows.                  

      

 

SWT   

UNA

  

[CN52] The control mode is shown below. VS

+R & -R terminal condition

VS-P

Output condition

SW ON (Higher than 4.5V)

ON

SW OFF (Lower than 0.8V)

OFF

ZUP

ZWDPAF

4. Mounting Directions 1 Output Derating according to the Mounting Directions

● PCB type  

ZWQ ZWS

ZWS -PAF

Recommended standard mounting method is (A). Method (B), (C), (D), (E) are also possible. Mounting (F), (G), (H), (I) are prohibited. Please do not use installation method (F), where the PCB will be on the top side and heat will be trapped inside the unit. Refer to the derating below. In the following derating curve, average load (%) is percent of maximum output load (both maximum output current and maximum output power in specications). Do not exceed the load deratings.

A-474





  

（A）Standard Mounting （B）

（C）（D）

（E）（F）Prohibited


ZWS240PAF

SERIES

● With chassis, with chassis&cover type   

● Forced air cooling PCB type and with chassis type

  

100



（A）Standard Mounting

（B）

（C）

（D）

（E）

 80     60     40   

Mounting (A), (B), (C), (D), (E)

Alpha II DLP

20

（G）Prohibit

（F）Prohibited

（H）Prohibit

（I）Prohibit 0 -10

0

10

20

30

40

50

60

FPS

70

 

Output Derating ● Convection cooling PCB type and with chassis type

A, B, C, D, E

−10 to60℃ 70℃

120

Genesys

（％） Average Load


100

HK-A

70

100


240W

80    60    40     20

HWS

 100

    

0 -10

0

10

20

30

40

50

60

70

  Convection Mounting Ta

−10 to25℃ 30℃ 35℃ 40℃ 45℃ 50℃ 55℃ 60℃

JWS-P

 80    60    40     20

JWT

Mounting (A), (B), (C), (D), (E)

MTW RKE

0


-10

A

B

C

D

E

100

100

100

100

100

100

100

100

100

87.5

100

100

90

90

75

100

93.3

80

80

62.5

100

86.7

70

70

50

86.7

80

60

60

37.5

73.3

60

50

50

25

60

40

40

40

12.5


0

10

20

40

50

60

 

RKY



−10 to50℃ 60℃

A, B, C, D, E

RTW

100 70

＊Recommended minimum air velocity: 0.7m/s (Measured at component side of PCB, air must flow through component side). As a reference for forced air cool ing, let air flow so that the transformer T1 core temperature is lower than 80℃ 

120

30



  

SWT UNA

     100

240W

80    60         40      20 0 -10

0

10

20

30



VS

VS-P ZUP

40

50

60

70

ZWDPAF

 

Ta

Mounting

−10 to5℃ 15℃ 25℃ 50℃

ZWQ


Convection A

B

C

D

E

100

100

100

100

100

100

100

100

80

80

100

80

80

60

60

50

30

30

10

10

ZWS

ZWS -PAF


A-475

ZWS240PAF

SERIES

 Mounting Method



  

PCB type

Alpha II

Please use the mounting hole (5 holes of φ3.5) and insert the spacer (MAX φ8.0) of height over 8mm to lift the unit. Also use all 5 mounting holes for the unit installation. The vibration spec is the value taken when the unit is raised by 8mm spacers.

   

Hatching area is maximum permissible area of metal part for mounting. 







DLP 





FPS

Genesys HK-A

HWS

    



For chassis option /L, chassis & cover option /A

Please leave 4mm space from the surfaces and leave 4mm space from the sides of PCB, especially from the solder surface, 8mm space is necessary. If the space is not enough, the specication of insulation and withstand voltage will not be satised.    

JWS-P





Recommended mounting by following holes A or B, to meet 19.6m/s2 vibration specication. Mounting direction (F) & (G) are prohibird as shown in section 4-1. A: Embossed tapped and countersunk holes by 4-M4 screws B: φ4.5 holes and R2.25 slot hole by 3-M4 screws (For /SL and /SA models, these holes can not be used) 

 

JWT

 

 

 

 

 

 



 

 

MTW

 

 



 







 

RKE

FG should be connected to the earth terminal of the apparatus. If not, the EMI noise and output noise will increase.

RKY

5. Wiring Method

RTW SWT UNA VS

VS-P

● The output load line and input line shall be separated and twisted to improve noise sensitivity. ● Use all lines as thick and short as possible to make lower impedance. ● Noise can be eliminated by attaching a capacitor to the load terminals. ● For safety and EMI considerations, connect FG terminal of input connector and mountable FG to ground terminal

of equipment. ● Recommened screw torque is 0.49N.m (5kg.cm) ● Select the wire materials to adapt the MOLEX and J.S.T connector as follows. INPUT: AWG#22 - #18 OUTPUT: AWG#22 - #18

ZUP

6. External Fuse Rating

ZWDPAF ZWQ ZWS

Refer to the following fuse rating when selecting the external fuses that are to be used on input line. Surge current ows when line turns on. Use slow-blow fuse or time-lag type fuse. Do not use fast-blow fuse. Fuse rating is specied by in-rush current value at line turn-on. Do not select the fuse according to input current (rms.) values under the actual load condition.

ZWS240PAF: 6.3A

ZWS -PAF

A-476


ZWS240PAF

SERIES

7. Before concluding that the unit is at fault... Before concluding that the unit is at fault, make the following checks. ● Check if the rated input voltage is connected. ● Check if the wiring of input and output is correct. ● Check if the wire material is not too thin. ● Check if the output voltage control (V.ADJ) is properly adjusted. ● If you use function of the Remote ON/OFF control,

check if the Remote ON/OFF control connector is not opened. ● Check if the output current and output wattage do not over specication. ● Audible noise can be heard during dynamic-load operation. ● Audible noise can be heard when input voltage waveform is not sinusoidal wave.

Alpha II DLP

FPS

8. Notes 1）Over voltage Category II. 2）Radio Interference Suppression Test is not performed.

Genesys HK-A

HWS

9. Repair In case of damage or repair of this product, please return to our service center or factory.

JWS-P JWT

MTW RKE

RKY

RTW SWT UNA VS

VS-P ZUP

ZWDPAF ZWQ ZWS

ZWS -PAF


A-477

zws240paf

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