ZF5HP19FL VW+Audi+Porsche Gas North America

ZF 5HP19FL

Automatic Transmission Spare Parts Catalog

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.

Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications.

Copyright Printed in USA – Copyright © 2004 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc.

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For Reference Only

© 2004 ZF Industries, Inc. - Page 2


Table of Contents 5HP19FL Transmission Overview (North American Applications) Make / Model / Model Year 5HP19FL Technical Information Torque, Gear Ratio & Weight Transmission Transmission Oil Reference Guide Differential Oil Reference Guide 5HP19FL Lubrications 5HP19FL Technical Literature 5HP19FL General Transmission Oil Filling Procedure 5HP19FL General Differential Oil Filling Procedure 5HP19FL Spare Parts How To Use This Catalog Gearbox Housing Group Oil Sump Group Oil Supply Group Converter Group Planetary Drive Groups Front Axle Differential Differentia l Group Front Axle Output Group Clutch Pack Groups 5HP19FL Valve Body 5HP19FL Valve Body Information Duct Plate Group Valve Housing Groups 5HP19FL Selective Shims, Snap Rings & Kit Content 5HP19FL Selective Shims & Snap Rings 5HP19FL Kit Content Miscellaneous Quotation / Order Form Notes

All Rights Reserved

For Reference Only

02 04 04 04 04 04 05 07 08 09 12 13 15 16 18 21 23 32 33 37 49 56 60 61



5HP19FL Transmission Overview (North American Applications) Make / Model / Model Year – Audi Make Audi

Model A4 1.8T

Style Sedan

Audi

A4 2.8

Sedan

Audi Audi

A4 2.8 A6 2.8

Wagon Sedan

Audi

A8 3.7

Sedan

Model Year Engine 1.8L 4 Cyl.* 1997 – 1999 2000 2000 – 2001 V6 2.8L 1996 – 1997 1997 1997 – 1999 2000 – 2001 V6 2.8L 1998 V6 2.8L 1998 – 1999 2000 – 2001 2000 – 2001 V8 3.7L 1997 – 1999

Code

DDT EFP EZS DCS CJY DRD EZZ DRD DPS EKC EZZ CJZ

OE Part # 01V 300 041Q 01V 300 043Q 01V 300 048G 01V 300 041N 01V 300 041E 01V 300 042T 01V 300 048P 01V 300 042T 01V 300 042P 01V 300 046E 01V 300 048P 01V 300 041F

ZF Part # 1060 030 013 1060 030 049 1060 030 072 1060 030 005 1060 030 011 1060 030 021 1060 030 088 1060 030 021 1060 030 027 1060 030 059 1060 030 088 1060 030 006

OE Part # 986.300.011.01 986.300.011.02 986.300.011.03 986.300.011.05 986.300.011.20

ZF Part # 1060 030 009 1060 030 031 1060 030 053 1060 030 050 1060 030 030

OE Part # 01V 300 048G 01V 300 048G 01V 300 041Q 01V 300 043Q 01V 300 048G 01V 300 041Q 01V 300 043Q 01V 300 048G 01V 300 042T 01V 300 048P 01V 300 042T 01V 300 048P 01V 300 042T 01V 300 048P 01V 300 042T 01V 300 048P

ZF Part # 1060 030 072 1060 030 072 1060 030 013 1060 030 049 1060 030 072 1060 030 013 1060 030 049 1060 030 072 1060 030 021 1060 030 088 1060 030 021 1060 030 088 1060 030 021 1060 030 088 1060 030 021 1060 030 088

* Engine equipped with Turbo

Make / Model / Model Year – Porsche Make Model Porsche Boxster (986)

Style Convertible

Porsche Boxster (986) Convertible Porsche Boxster S (986S) Convertible

Model Year Engine 2.5L 6 Cyl. 1996 – 1998 1999 1999 2.7L 6 Cyl. 1999 – 2003 3.2L 1999 – 2003

Make / Model / Model Year – VW Make VW VW VW

Model Style Passat GL 1.8T Sedan Passat GL 1.8T Wagon Passat GLS 1.8T Sedan

VW

Passat GLS 1.8T Wagon

VW

Passat GLS V6

Sedan

VW

Passat GLS V6

Wagon

VW

Passat GLX V6

Sedan

VW

Passat GLX V6

Wagon

Model Year Engine 1.8L 4 Cyl.* 2003 1.8L 4 Cyl.* 2003 1.8L 4 Cyl.* 1998 – 1999 2000 2000 – 2003 1.8L 4 Cyl.* 1998 – 1999 2000 2000 – 2003 V6 2.8L 1999 – 2001 2002 – 2003 V6 2.8L 1999 – 2001 2001 – 2003 V6 2.8L 1998 – 2000 2001 – 2003 V6 2.8L 2000 2001 – 2003

Code

EZS EZS DDT EFP EZS DDT EFP EZS DRD EZZ DRD EZZ DRD EZZ DRD EZZ

* Engine equipped with Turbo

Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP19FL transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.

All Rights Reserved

For Reference Only



5HP19FL Transmission Overview (North American Applications) Type Plate: One type plate is located on the main housing of transmission; second type plate located on bottom of bell housing. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits). Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission #

All Rights Reserved

For Reference Only



5HP19FL Technical Information Torque, Gear Ratio & Weight st

1 Gear 3.67

Input Torque 310 Nm

nd

rd

2 Gear 2.00

3 Gear 1.41

th

4 Gear 1.00

th

5 Gear 0.74

Rev Gear 4.10

Weight

Drive

(approximate)

FWD

110 kg (242 lbs.)

Transmission Oil Reference Guide Make

Oil Grade*

Type Plate (color)

Audi

ESSO LT 71141

Green

Porsche VW

ESSO LT 71141 ESSO LT 71141

Green Green

Oil Capacity

Where used

(factory fill)

(1060 030 ___)

9.36 liter ( 9.92 quart) 9.41 liter ( 9.98 quart) 9.46 liter (10.03 quart) 9.50 liter (10.07 quart) 9.36 liter ( 9.92 quart) 9.41 liter ( 9.98 quart) 9.46 liter (10.03 quart)

059/088 005/006/011/013/021/027 049/072 009/030/031/050/053 088 013/021 049/072

* Audi / VW transmission oil number (ESSO LT 71141) G052 162 A1 * Porsche transmission oil number (ESSO LT 71141) 999.917.547.00

Differential Oil Reference Guide Fill Plug

Oil Capacity

Where used

(Position)

(factory fill)

(1060 030 ___) 005/006/011/013/021/027/049/ 059/072/088 009/030/031/050/053

Make

Oil Grade*

Audi

BURMAH SAF AG4

35.370

0.82 liter (0.87 quart)

Porsche VW

BURMAH SAF AG4

35.370

0.82 liter (0.87 quart) liter (0.87 quart)

BURMAH SAF AG4 35.370 0.82 * Audi / VW differential oil number (Burmah SAF AG4) N052 145 000 * Porsche differential oil number (Burmah S AF AG4) 999.917.545.00

013/021/049/072/088

5HP19FL Lubrications Amount

ZF Part #

10 Liter 208 Liter 20 Liter 208 Liter

S671 090 163 S671 090 162 S671 090 169 S671 090 168

Where used

Oil Grade BURMAH SAF AG4 (Canister) BURMAH SAF AG4 (Drum) ESSO LT 71141 (Canister) ESSO LT 71141 (Drum)

Notes

(1060 030 ___) All

Use only in differential

All

Use only in differential

All

Use only in transmission

All

Use only in transmission

Note: Please see the current ZF lubrication list TE-ML 11 for updated information.

5HP19FL Technical Literature Language

ZF Part #

Description

English

5HP19FLFD 5HP19FL Functional Description

English

5HP19FLREP 5HP19FL Repair Manual

Eng/Ger English

1060 764 002 5HP19FL Wall Chart 5HPVBMAN 5-Speed Valve Body Manual

All Rights Reserved

For Reference Only

Where used (1060 030 ___) 005/006/011/013/021/ 027/049/059/072/088 005/006/011/013/021/ 027/049/059/072/088 All

Notes

All



5HP19FL Technical Information (continued) 5HP19FL General Transmission Oil Filling Procedure Position vehicle horizontally on hoist and apply the handbrake. Connect tester to read off transmission oil temperature and engine speed. With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.130). Start the engine (large consumers, such as A/C should be switched on). Shift through gears with engine running at idle speed. r

Select R and D and use step shift (manual-winter program) to shift through to 3 gear. Hold each gear for 3 seconds and engage the parking lock. Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive). Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES Depending on value allow oil to cool down or warm up. Shift through gears with engine at idle speed. Select R and D and use step shift (manualrd winter program) to shift through to 3 gear. Hold each gear for 3 seconds and engage the parking lock. Remove fill plug (Pos. 03.130) on housing. Continues on next page

All Rights Reserved

For Reference Only



5HP19FL Technical Information (continued) 5HP19FL General Transmission Oil Filling Procedure (continued) Continues from previous page Oil emerges at oil temperature below 95ºF (35ºC). NO YES Oil level in transmission is below minimum. Add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC). Oil temperature must not exceed 122ºF (50ºC). Allow time for excess oil to drip then install Fill Plug (Pos. 03.130). Torque Fill Plug to 80Nm ±8Nm (see also Repair Manual).

Fill Plug

All Rights Reserved

For Reference Only



5HP19FL Technical Information (continued) 5HP19FL General Differential Oil Filling Procedure Adding oil to 5HP19FL differential. Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows. Allow time for excess oil to drip then install differential fill plug (Pos. 35.370). Torque fill plug to 35Nm ±3.5Nm (see also Repair Manual). Oil capacity is approximately 0.82 liter (~0.87 quart). Only use lubricants as to specification (see Page 3).

Fill Plug

All Rights Reserved

For Reference Only



How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.

Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com.

Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specifications use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit).

Example: Pos #

ZF Part #

01.010

1056 201 084 1056 201 087 01.010/110 1056 301 174 1056 301 175

Description

Qty

Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing

1 1 1 1

Where used (1056 000 ___) 087/088 081

Notes

087/088 081

Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. All Rights Reserved

For Reference Only



5HP19FL Spare Parts - Gearbox Housing Group Pos # 01.010

ZF Part #

Description

Qty

1060 201 066 Gearbox Housing

1

1060 201 067 Gearbox Housing 1060 201 068 Gearbox Housing 1060 201 070 Gearbox Housing

1 1 1

01.010/110 1060 301 100 Gearbox Housing

1

1060 301 101 1060 301 102 1060 301 104 01.010/130 0734 313 060 01.010/140 1056 301 140 01.020 1060 301 017 01.030 1060 324 006 01.040 1060 324 004 01.050 1060 201 005 01.060 1060 324 007 01.080 0736 617 074 01.100 0630 504 003 01.120 0501 314 432 01.130 1056 301 094 01.140 0736 101 131 01.180 1060 206 023 01.200 0736 101 240

1 1 1 2 1 1 1 1 1 1 3 1 1 1 1 1 2

Gearbox Housing Gearbox Housing Gearbox Housing O-Ring Oil Tube Pin Pawl Leg Spring Connecting Bar Guiding Plate Torx Screw M8x30 Locking Washer Speed Sensor Spacer Ring Torx Screw M6x27 Detent Spring Torx Screw M6x13

Where used (1060 030 ___) 005/011/013/021/027/ 049/059/072/088 006 009/031/053 030/050 005/011/013/021/027/ 049/059/072/088 006 009/031/053 030/050 All

Notes

* Available in kit 1060 298 032

All All All All All All All All All All All All All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only



5HP19FL Spare Parts - Gearbox Housing Group (continued) Pos #

ZF Part #

01.210 01.210/110 01.210/120 01.210/130 01.220 01.230 01.250 01.260 01.270 01.280 01.300 01.310 01.320 01.330

1060 206 021 1056 306 043 1060 206 017 0501 320 396 1060 206 015 0501 320 396 0734 319 624 0501 318 572 0734 317 268 0734 317 227 0732 041 746 0630 532 800 1056 206 038 0501 320 396

01.400

0501 321 902 Position Switch

1

0501 317 994 Position Switch 0501 320 519 Position Switch

1 1

All Rights Reserved

Description

Where used

Qty

Selector Shaft Selector Shaft Gear Shift Lever Clamping Sleeve Detent Disc Clamping Sleeve Shaft Seal Screw Plug M10x1 Sealing Sleeve Sealing Sleeve Compression Spring Retaining Ring Selector Level Clamping Sleeve

For Reference Only

1 1 1 1 1 1 1 1 5 3 3 3 1 1

Notes

(1060 030 ___) All All All All All All All


All


All


All


All All All All 005/006/011/013/021/ 027/049/059 072/088 009/030/031/050/053



5HP19FL Spare Parts - Gearbox Housing Group (continued) Pos #

ZF Part #

Description

01.410 01.420

0631 306 184 Cylindrical Pin 0501 318 901 Cable Terminal

1 1

01.424

0501 318 899 Fixing Plate

1

01.430 01.440 01.450 01.620

0736 101 233 0736 401 065 0501 315 743 0501 318 900 1060 290 028 0501 314 809 0501 318 903 0501 315 455 0501 212 914 0501 318 771

2 1 1 1 1 1 1 2 1 1

01.630 01.634 01.640 01.680 01.700

Where used

Qty

Torx Screw M6x15 Counters. Screw M6x20 Retaining Clamp Breather Tube Breather Breather Cover Cable Terminal Plug Breather Protecting Cap

0637 900 038 Plug

1

(1060 030 ___)

Notes

All All 005/006/011/103/021/ 027/049/059/072/088 All All 009/030/031/050/053 All (except 030/050) 030/050 All (except 030/050) 030/050 All All 072/088 005/006/011/013/021/ 027/049/059


For Reference Only



5HP19FL Spare Parts – Oil Sump Group Pos #

ZF Part #

Description

Where used

Qty

(1060 030 ___)

03.010

1060 203 002 Oil Sump

1

All

03.020

1056 303 031 Gasket

1

All

03.040 03.070 03.080 03.100

0736 101 318 1043 301 036 1043 301 036 1060 303 002

27 4 2 1

All

03.120

0636 308 026 Screw Plug M16x1.5

1

All

03.130

0636 302 102 Screw Plug M30x1.5

1

All

0734 313 176 O-Ring

1

All

Torx Screw M6x22 Magnet Magnet Cap

Notes * Available in kit 1060 298 032 * Available in kit 5HP19FKFL

All All All * Available in kit 1060 298 032 * Available in kit 5HP19FKFL * Available in kit 5HP19FKFL * Available in kit 1060 298 032 * Available in kit 5HP19FKFL


For Reference Only



5HP19FL Spare Parts - Oil Supply Group Pos #

ZF Part #

10.010 10.010/110 10.010/120 10.010/130 10.010/140 10.010/150 10.010/160 10.030 10.040 10.060

1060 210 024 1060 210 020 1043 319 058 1055 310 048 1056 310 091 1056 310 075 0734 310 316 0734 313 178 1060 310 091 1060 210 032 1060 210 035 10.060/110 1060 210 030 1060 210 034 10.060/120 1060 210 033 10.060/130 0736 401 061 10.100 0736 401 062 10.120 0736 401 063 10.160 0736 101 059 10.180 10.190 10.200

Description

Qty

Pump Pump Housing Sleeve Pump, Outer Gear Pump, Inner Gear Washer Shaft Seal O-Ring Intermediate Sheet Intermediate Plate w/hub Intermediate Plate w/hub Intermediate Plate Intermediate Plate Stator Hub Counters. Screw M6x20 Counters. Screw M6x40 Counters. Screw M6x48 Torx Screw M5x55

1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 8 1 1

1060 310 105 Cylinder C

1

1060 310 106 Cylinder C

1

0734 313 006 O-Ring 0734 313 117 O-Ring

1 1

Where used

Notes

(1060 030 ___) All All

Not sold separately

All All All All All


All


All All (except 030/050) 030/050 030/050 All (except 030/050) All All All All All 006/009/011/021/027/ 030/031/050/053 005/013/049/059/072/ 088 All * Available in kit 1060 298 032 All



For Reference Only



5HP19FL Spare Parts - Oil Supply Group (continued) Pos # 10.210 10.220 10.240 10.250 10.270 10.290

ZF Part # 1056 310 081 0736 101 197 0501 315 929 1056 310 061 0501 316 284 1060 310 004

Description Piston Torx Screw M5x14 Cup Spring Stop-Ring Undulated Spring Steel Plate C

1 3 1 1 1 4

1060 310 004 Steel Plate C

5

1060 310 027 Steel Plate C 1019 273 019 Friction Plate C

3 4

1019 273 019 Friction Plate C

5


3

10.310

1060 310 005 End Plate C

1

10.340 10.360 10.370 10.380 10.390 10.400 10.440

1060 310 027 See Page 49 0734 313 162 0750 113 015 0734 401 213 0750 115 437 See Page 49 0736 101 165 0750 112 076

1 1 1 2 1 1 1 9 9

10.300

Where used

Qty

End Plate C Clutch C Snap Ring O-Ring Piston Ring Piston Ring Axial Needle Bearing Intermediate Plate Shim Torx Screw M6x65 Usit Ring

Notes

(1060 030 ___) All All All All All

005/013 * Available in kit 1060 298 026 006/009/011/021/027/ * Available in kit 1060 298 026 030/031/050/053 049/059/072/088 * Available in kit 1060 298 025 005/013 006/009/011/021/027/ 030/031/050/053 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088

* Available in kit 1060 298 024 * Available in kit 1060 298 024 * Available in kit 1060 298 022 * Available in kit 1060 298 026 * Available in kit 1060 298 025

All

Selective Snap Ring

All


All


All


All All

Selective Snap Ring

All All



For Reference Only



5HP19FL Spare Parts – Converter Group Pos # 22.020

ZF Part # 4168 025 043 4168 025 046 4168 025 063 4168 025 067 4168 025 069 4168 025 114 4168 025 127 4168 025 332

Description Torque Converter Torque Converter Torque Converter Torque Converter Torque Converter Torque Converter Torque Converter Torque Converter

Qty

J28 N28 F31 A32 A33 H44 T45 V61

1 1 1 1 1 1 1 1

Where used (1060 030 ___) 006 011/059/088 021/027 009/031/053 013/049/072 050 005 030

Notes


For Reference Only



5HP19FL Spare Parts – Planetary Drive Groups Pos #

ZF Part #

Description

32.020

1056 232 105 Bearing Set

1

32.040

1056 232 089 Shaft

1

1060 232 026 1060 232 038 1060 232 048 32.040/110 1056 232 085

Shaft Shaft Ring Gear Shaft

1 1 1 1

32.040/120 1056 332 037 Ring Gear

1

1060 332 028 1060 332 054 32.040/130 0730 513 330 32.040/140 0730 007 125 32.060 1056 232 104 32.074 1050 317 060

Ring Gear Ring Gear Snap Ring Pressure Ring Bearing Set Spider Clutch Bell

1 1 1 1 1 1

1056 232 079 Spider Clutch Bell

1

1050 232 052 1060 232 032 1060 232 041 1060 232 042

1 1 1 1

32.080 32.090

32.120 32.140 32.160 32.180 32.200

Where used

Qty

Planet Carrier Planet Carrier Sun Gear Sun Gear

1060 232 050 Sun Gear

1

0735 368 043 1060 202 001 1056 232 101 1056 232 071 1056 232 099

1 1 1 1 1

Axial Needle Bearing Sun Gear Shaft Bearing Set Intermediate Shaft Bearing Set

Notes

(1060 030 ___) All 005/009/011/013/021/ 027/031/049/050/053/ 059 072/088 030 006 All (except 006) 005/009/011/013/021/ 027/031/049/050/053/ 059 072/088 030 All (except 006) 030 All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 All (except 072/088) 072/088 072/088 049/059 005/006/009/011/013/ 021/027/030/031/050/ 053 All All All All All


For Reference Only



5HP19FL Spare Parts – Planetary Drive Groups (continued) Pos # 42.010 42.030 42.050 42.120 42.140 42.140/110 42.140/120 42.140/130 42.180

ZF Part # 1060 242 1056 242 1056 232 1056 242 1056 242 1056 242 1056 332 1056 332 1056 242

010 039 083 038 041 017 010 012 038

Description

Where used

Qty

Planet Carrier Bearing Set Sun Gear Bearing Set Ring Gear Ring Gear Carrier Ring Gear Snap Ring Bearing Set

1 1 1 1 1 1 1 1 1

(1060 030 ___)

Notes

All All All All All All All All All


For Reference Only



5HP19FL Spare Parts – Front Axle Differential Groups Pos # 35.010

35.010/120 35.010/150 35.020 35.030 35.040 35.050 35.070 35.080 35.120 35.146 35.150 35.150/110 35.150/120

ZF Part # 1060 235 087 1060 235 094 1060 235 101 1060 235 103 1060 235 105 1060 235 109 1060 235 111 0735 371 268 0735 370 374 0735 371 895 1056 335 009 See Page 49 1050 335 016 0750 111 399 See Page 50 See Page 51 0734 313 155 1060 235 081 1060 335 079 0734 310 342

Description

Qty

Bevel Gear Set Bevel Gear Set Bevel Gear Set Bevel Gear Set Bevel Gear Set Bevel Gear Set Bevel Gear Set Tapered Roller Bearing Tapered Roller Bearing Tapered Roller Bearing Nut Pinion Bearing Shim Retaining Ring Double Seal Diff. Bearing Shim Diff. Cover Shim O-Ring Cover Differential Cover Shaft Seal

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Where used (1060 030 ___) 027 009 006/030/059/088 005 011/021 031/050/053 013/049/072

Notes

All All All All All

Selective Shim

All All


All

Selective Shim

All

Selective Shim

All


All All All



For Reference Only



5HP19FL Spare Parts – Front Axle Differential Groups (continued) Pos #

ZF Part #

35.150/130 35.150/140 35.150/150 35.184 35.188

1056 335 069 1043 301 036 0736 101 241 0736 617 061 1060 235 040

35.190 35.200 35.220

Description

Qty

Oil Baffle Plate Magnet Torx Screw M6x14 Torx Screw M8x45 Output Flange

1 1 3 12 1

1060 335 017 Output Flange

1

1060 335 020 1060 335 061 1056 337 033 0736 029 089 1060 235 002 1060 235 003

1 1 1 1 1 1

Output Flange Output Flange Bearing Ring Anti-Fatigue Bolt M8 Flange Shaft Flange Shaft

1060 235 004 Flange Shaft

1


1

35.220/110 1056 335 053 Speedo Cover 1060 335 001 Output Cover

1 1

35.220/120 0734 319 419 Shaft Seal

1

0750 111 369 Shaft Seal 35.220/130 0635 331 218 Ball Bearing

1 1

All Rights Reserved

For Reference Only

Where used

Notes

(1060 030 ___) All All All All 013/049/072 005/006/011/021/027/ 059/088 009/031/050/053 030 All All

009/031/050/053 013/049/072 005/006/011/021/027/ 059/088 030 005/006/011/013/021/ 027/049/059/072/088 009/030/031/050/053 005/006/011/013/021/ * Available in kit 1060 298 032 027/049/059/072/088 009/030/031/050/053 * Available in kit 1060 298 032 All



5HP19FL Spare Parts – Front Axle Differential Groups (continued) Pos #

ZF Part #

Description

Qty

35.220/150 1056 335 065 Flange Shaft

1


1


1

35.220/160 0501 315 012 Magnetic Ring

1

35.220/170 0501 308 523 Compression Spring 35.220/180 0501 308 528 Tappet 35.220/190 0630 501 028 Retaining Ring

1 1 1

35.230

1

0501 208 543 Speed Sensor

35.230/020 0501 313 484 O-Ring

2

35.232

0501 317 696 Cap

1

35.240

0734 317 262 Sealing Ring

1

35.250

0736 617 061 Torx Screw M8x45

3

35.280 35.300 35.310 35.330 35.340 35.350 35.370

0736 617 074 0734 319 529 1060 224 003 0732 042 565 See Page 52 See Page 52 See Page 52 0636 308 025

3 1 1 1 1 1 1 1

Torx Screw M8x30 Shaft Seal Parking Lock Wheel Compression Spring Idler Gear Shim Output Shaft Gear Shim Pinion Gear Shim Screw Plug M18x1.5

Where used (1060 030 ___) 009/031/050/053 005/006/011/013/021/ 027/049/059/072/088 030 005/006/011/013/021/ 027/049/059/072/088 013/049/072

Notes

013/049/072 All 005/006/011/013/021/ 027/049/059/072/088 005/006/011/013/021/ * Available in kit 1060 298 032 027/049/059/072/088 005/006/011/013/021/ 027/049/059/072/088 All * Available in kit 1060 298 032 005/006/011/013/021/ 027/049/059/072/088 009/030/031/050/053 All


All All All

Selective Shim

All

Selective Shim

All

Selective Shim

All



For Reference Only



5HP19FL Spare Parts – Front Axle Output Groups Pos #

ZF Part #

Description

37.010 37.020 37.030 37.040

1056 337 013 0730 062 725 0735 368 082 See Page 53

37.060

1060 337 082 Front Axle Housing

1

37.080

1060 337 083 Front Axle Housing 1060 337 084 Front Axle Housing 1060 237 025 Pinion

1 1 1

1060 237 026 Pinion

1

1060 237 028 37.080/120 0735 371 489 37.080/130 0735 371 489 37.130 1060 237 016 1060 237 033

Where used

Qty

Gasket Bush Axial Needle Bearing Output Shim

Pinion Tapered Roller Bearing Tapered Roller Bearing Idler Gear Idler Gear

1 1 1 1

1 1 1 1 1

1060 237 043 Idler Gear

1

37.130/120 0735 371 418 Tapered Roller Bearing 37.130/130 0735 371 418 Tapered Roller Bearing

1 1

Notes

(1060 030 ___) All


All All All Selective Shim 005/011/013/021/027/ 030/049/050/059/072/ 088 006 009/031/053 006 005/011/013/021/027/ 030/049/050/059/072/ 088 009/031/053 All All 009/031/053 006 005/011/013/021/027/ 030/049/050/059/072/ 088 All All


For Reference Only



5HP19FL Spare Parts – Front Axle Output Groups (continued) Pos # 37.150

ZF Part #

Description

Qty

1060 237 019 Helical Gear

1060 237 020 1060 237 021 1060 237 032 37.150/120 0735 371 489 37.150/130 0735 371 489 37.220 0736 617 061

1

Helical Gear Helical Gear Helical Gear Tapered Roller Bearing Tapered Roller Bearing Torx Screw M8x45

1 1 1 1 1 14

Where used (1060 030 ___) 011/013/021/030/049/ 050/059/072/088 006 005/027 009/031/053

Notes

All All All


For Reference Only



5HP19FL Spare Parts – Clutch Pack Groups Pos # 70.010

ZF Part #

Description

Qty

1060 170 025 Cylinder A 1060 170 026 Cylinder A

1 1

1060 270 075 Cylinder A

1

1060 270 076 Cylinder A

1

70.010/110 1056 370 047 Cylinder A

1

70.010/120 70.010/130 70.010/140 70.010/170 70.010/180 70.010/190

1056 370 048 1060 298 020 1060 298 021 0734 313 014 0734 313 029 0501 315 926 1056 370 034 1056 370 050 1050 302 012

Cylinder A Cylinder A Cylinder A O-Ring O-Ring Cup Spring Stop Ring Piston Spring Clutch Disc

1 1 1 1 1 1 1 1 1

1056 370 009 Spring Clutch Disc

1

Where used (1060 030 ___) 059/088 049/072 005/006/009/011/021/ 027/030/031/050/053 013 005/006/009/011/021/ 027/030/031/050/053 013 049/072 059/088

Notes

All


All


All All All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 * Available in kit 1060 298 025 * Available in kit 1060 298 026

70.010/200 1060 370 002 Steel Plate A

4

013/049/072

1060 370 002 Steel Plate A

5

005/006/009/011/021/ * Available in kit 1060 298 025 027/030/031/050/053/ * Available in kit 1060 298 026 059/088


For Reference Only



5HP19FL Spare Parts – Clutch Pack Groups (continued) Pos #

ZF Part #

Description

Qty

Where used

Notes

70.010/210 1050 202 002 Friction Plate A

4

1050 202 002 Friction Plate A

5

1060 270 039 Friction Plate A 1060 270 039 Friction Plate A

4 5

(1060 030 ___) 013 005/006/009/011/021/ 027/030/031/050/053 049/072 059/088

70.010/220 1060 370 003 End Plate A

1

All

70.010/230 See Page 53 Clutch A Snap Ring 70.020 0734 313 163 O-Ring

1 1

All

* Available in kit 1060 298 022 * Available in kit 1060 298 022 * Available in kit 1060 298 025 * Available in kit 1060 298 026 Selective Snap Ring

All


* Available in kit 1060 298 024 * Available in kit 1060 298 024


For Reference Only



5HP19FL Spare Parts – Clutch Pack Groups (continued) Pos # 71.010 71.020 71.030 71.050

ZF Part # 1060 271 007 0734 317 256 0734 317 190 1056 371 060

Description Input Shaft Piston Ring Sealing Ring Piston

1 1 1 1

1056 371 061 Piston

1

71.060 71.070 71.080 71.084 71.086 71.090 71.094

0734 313 022 0734 313 027 0501 315 427 1056 371 025 0734 313 008 0630 501 030 0501 314 765

1 1 1 1 1 1 1

71.100

1060 371 002 Steel Plate E

4

1060 371 002 Steel Plate E

5

1050 230 032 Friction Plate E

4


5

1060 271 008 Friction Plate E 1060 271 008 Friction Plate E

4 5

71.110

Where used

Qty

O-Ring O-Ring Cup Spring Oil Dam O-Ring Retaining Ring Spring Clutch Disc

Notes

(1060 030 ___) All All


All


013/049/072 005/006/009/011/021/ 027/030/031/050/053/ 059/088 All * Available in kit 1060 298 032 All


All All All


All All * Available in kit 1060 298 025 * Available in kit 1060 298 026

013/049/072 005/006/009/011/021/ 027/030/031/050/053/ 059/088 013 005/009/006/011/021/ 027/030/031/050/053 049/072 059/088

* Available in kit 1060 298 025 * Available in kit 1060 298 026 * Available in kit 1060 298 024 * Available in kit 1060 298 024 * Available in kit 1060 298 022 * Available in kit 1060 298 022


For Reference Only




ZF Part #

Description

Where used

Qty

(1060 030 ___)

Notes

71.120

1060 371 003 End Plate E

1

All

71.130 71.150 71.160 71.170 71.180 71.200

See Page 54 0734 313 160 0734 313 211 1056 370 051 0730 501 482 0735 368 038

1 1 1 1 1 1

All

* Available in kit 1060 298 025 * Available in kit 1060 298 026 Selective Snap Ring

All


All


Clutch E Snap Ring O-Ring O-Ring Ring Retaining Ring Axial Needle Bearing

All All All


For Reference Only




ZF Part #

Description

Where used

Qty

72.010 72.040 72.050 72.060

1056 272 051 1060 272 008 0734 313 010 0734 313 007

Cylinder B Piston O-Ring O-Ring

1 1 1 1

72.064

0501 315 488 Undulated Spring

1


1

72.070

1060 372 002 Steel Plate B

2

72.080

1060 272 003 Friction Plate B

2


2

72.090

1060 372 003 End Plate B

1

72.100 72.110 72.140

See Page 54 Clutch B Snap Ring 0501 315 493 Cup Spring 1056 310 061 Stop-Ring

1 1 1

(1060 030 ___)

Notes

All All All


All * Available in kit 1060 298 032 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 * Available in kit 1060 298 025 All * Available in kit 1060 298 026 005/006/009/011/013/ 021/027/030/031/050/ * Available in kit 1060 298 024 053 049/059/072/088 * Available in kit 1060 298 022 * Available in kit 1060 298 025 All * Available in kit 1060 298 026 All Selective Snap Ring All All


For Reference Only



5HP19FL Spare Parts – Clutch Pack Groups (continued) Pos # 73.010

ZF Part #

Description

Qty

1060 273 018 Cylinder D

1

1060 273 019 Cylinder D

1

1060 273 022 Cylinder D 1060 273 032 Cylinder D

1 1

73.010/110 1060 373 002 Cylinder D

1

73.010/120 73.010/130 73.010/140 73.010/150

1060 373 003 1060 373 014 1050 317 050 0734 313 008 0734 313 006 0501 316 285

Cylinder D Cylinder D Piston O-Ring O-Ring Cup Spring

1 1 1 1 1 1

Where used (1060 030 ___) 013 005/006/009/011/021/ 027/030/031/050/053 049/072 059/088 005/006/009/011/021/ 027/030/031/050/053 013/049/072 059/088 All All


All


1

All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088

73.010/170 1060 370 002 Steel Plate D

5

All (except 059/088)

1060 370 002 Steel Plate D

6

059/088

73.010/160 0501 315 430 Undulated Spring 1056 373 003 Spring Clutch Disc

1

73.010/180 1050 217 002 Friction Plate D

5

1050 273 023 Friction Plate D 1050 273 023 Friction Plate D

5 6

Notes

* Available in kit 1060 298 025 * Available in kit 1060 298 026 * Available in kit 1060 298 025 * Available in kit 1060 298 026

005/006/009/011/013/ 021/027/030/031/050/ * Available in kit 1060 298 024 053 049/072 * Available in kit 1060 298 022 059/088 * Available in kit 1060 298 022


For Reference Only




ZF Part #

Description

Where used

Qty

73.010/190 1060 370 003 End Plate D

1

All

73.010/200 73.010/210 73.020 73.022 73.024 73.030 73.040

1 2 1 1 1 1 1

All

See Page 54 0301 317 016 1060 373 013 0734 313 021 0734 313 010 0501 315 932 0501 315 943

Clutch D Snap Ring Fitting Key Piston O-Ring O-Ring Cup Spring Undulated Spring

Notes

(1060 030 ___)

* Available in kit 1060 298 025 * Available in kit 1060 298 026 Selective Snap Ring

All All All


All


All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053


1

1060 377 003 Steel Plate G

3

1060 377 003 Steel Plate G

4

1056 277 031 Friction Plate G 1056 277 031 Friction Plate G 1056 277 036 Friction Plate G

3 4 3

1056 277 036 Friction Plate G

4

005/006/009/011/021/ 027/030/031/050/053/ 059/088 049/072 059/088 013 005/006/009/011/021/ 027/030/031/050/053

73.070

1060 377 004 End Plate G

1

All

73.080 73.090

See Page 55 Clutch G Snap Ring 1056 373 021 Fixing Washer

1 1

All

73.050

73.060


013/049/072

* Available in kit 1060 298 025 * Available in kit 1060 298 026 * Available in kit 1060 298 022 * Available in kit 1060 298 022 * Available in kit 1060 298 024 * Available in kit 1060 298 024 * Available in kit 1060 298 025 * Available in kit 1060 298 026 Selective Snap Ring

All


For Reference Only




ZF Part #

Description

Qty

1060 273 013 Carrier

1

1060 273 035 Carrier 73.100/110 1060 273 028 Carrier

1 1

73.100/120 1056 273 081 Free Wheel

1

1060 273 034 0734 313 086 1056 376 005 0730 513 461 0734 317 205 0734 317 205 1056 373 053

1 2 1 1 1 1 1

73.100/140 73.110 73.120 73.130 73.140 73.210

Free Wheel O-Ring Thrust Washer Snap Ring Piston Ring Piston Ring Snap Ring

Where used (1060 030 ___) 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088

Notes

All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 All


All All All


All


All


For Reference Only




ZF Part #

Description

Qty

1060 277 026 Cylinder F

1

1060 277 027 Cylinder F 1060 277 034 Cylinder F 1060 277 035 Cylinder F

1 1 1

77.010/110 1060 277 010 Cylinder F

1

77.010/120 77.010/130 77.010/140 77.010/150 77.010/160 77.010/170 77.010/180

1060 277 018 Cylinder F 1056 377 038 Piston 0734 313 008 O-Ring 0734 313 010 O-Ring 1060 377 016 Pressure Plate 0501 315 931 Cup Spring 1060 377 009 Stop-Ring 0501 315 943 Undulated Spring

1 1 1 1 1 1 1 1


1

77.010/190 1060 377 002 Steel Plate F

5

1060 377 002 Steel Plate F

6

77.010/200 1056 277 036 Friction Plate F

4

1056 277 036 Friction Plate F

5

1060 277 031 Friction Plate F 1060 277 031 Friction Plate F 77.010/210 See Page 55 Clutch F Snap Ring

4 5 1

Where used (1060 030 ___) 005/006/009/011/021/ 027/030/031/050/053 013 049/072 059/088 005/006/009/011/021/ 027/030/031/050/053/ 059/088 013/049/072

Notes

All All


All


All All All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 * Available in kit 1060 298 025 * Available in kit 1060 298 026

013/049/072 005/006/009/011/021/ 027/030/031/050/053/ 059/088 013 005/006/009/011/021/ 027/030/031/050/053 049/072 059/088


All

Selective Snap Ring



For Reference Only



5HP19FL Valve Body Information Pos #

ZF Part # 1060 198 410 1060 198 417 1060 198 418 1060 198 419 1060 198 420 1060 198 421

Description 5HP19FL Valve 5HP19FL Valve 5HP19FL Valve 5HP19FL Valve 5HP19FL Valve 5HP19FL Valve

Qty

Body Body Body Body Body Body

1 1 1 1 1 1

Where used (1060 030 ___) 049/059/072/088 011/021/027 006 030/050/053 005/013 009/031

Notes


For Reference Only



5HP19FL Valve Body – Duct Plate Group Pos #

ZF Part #

Description

Qty

27.010

1060 327 140 Duct Plate

1

27.020

1060 327 141 Duct Plate 0501 210 474 Speed Sensor (Hall Effect)

1 1

0501 311 086 Speed Sensor

1

0736 101 233 Torx Screw M6x15

1

0736 101 352 Torx Screw M5x40

2

27.050

1056 327 144 Spacer Ring

2

27.070 27.090

0501 313 177 Screen 1060 227 019 Valve

1 1

27.094

1060 227 020 Valve

1

27.100

1043 326 037 Ball

2

1043 326 037 Ball

3

27.110

1056 327 045 Valve Orifice D=1.9

1

27.114 27.120 27.124 27.130 27.134

1056 327 077 1056 327 039 1056 327 039 1056 327 018 1056 327 020 1056 327 045

D=2.5 D=1.7 D=1.7 D=0.8 D=1.2 D=1.9

1 1 1 1 1 1


1

27.140


1

27.144 27.150

1056 327 020 Valve Orifice D=1.2 1056 327 077 Valve Orifice D=2.5 1056 327 019 Valve Orifice D=1.0

1 1 1

27.154

1056 327 040 Valve Orifice (solid)

1

27.156


1

27.160


1

27.164


1

27.170


1


1

27.030

Valve Orifice Valve Orifice Valve Orifice Valve Orifice Valve Orifice Valve Orifice

Where used (1060 030 ___) 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088

Notes

049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 All All 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 005/006/099/011/013/ 021/027/030/031/050/ 053 049/059/072/088 049/059/072/088 All 049/059/072/088 All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 All All 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088


For Reference Only



5HP19FL Valve Body – Duct Plate Group (continued) Pos # 27.174 27.180 27.188

ZF Part #

Description

27.210

1056 327 040 1056 327 063 0501 314 645 1068 227 039 1056 327 063 1056 327 020 0501 314 645 1068 227 039 1056 327 063 0501 314 645 1068 227 039 1056 327 063

27.220

1060 327 069 Gasket

1

1060 327 090 Gasket

1

27.230

1060 327 109 Intermediate Sheet

1

27.250 27.260 27.270 27.274 27.280 27.290 27.340

1060 327 127 0736 101 354 0736 101 354 0736 101 352 1056 328 002 0631 302 165 0736 101 350 1060 227 022

27.190 27.194 27.198 27.200 27.208

27.340/116 27.350 27.360 27.390 27.400

27.410

27.420

Valve Orifice Valve Orifice Rubber Part Piston Valve Orifice Valve Orifice Rubber Part Piston Valve Orifice Rubber Part Piston Valve Orifice

Qty

(solid) D=1.0

1 1 1 1 1 1 1 1 1 1 1 1

D=1.0 D=1.2

D=1.0

D=1.0

Intermediate Sheet Torx Screw M5x60 Torx Screw M5x60 Torx Screw M5x40 Fixing Plate Cylindrical Pin Torx Screw M6x44 Wiring Harness

1 4 7 10 1 1 5 1

1056 227 046 Wiring Harness

1

0501 209 253 0501 305 955 0501 315 055 1058 327 026 0736 101 176

O-Ring Cable Terminal Clip Retaining Clamp Torx Screw M6x30

2 1 1 1 1

0736 101 349 Torx Screw M6x30

1

0736 101 069 Torx Screw M6x60

16

0736 101 348 Torx Screw M6x59

16

0501 209 251 Filter

1

27.420/020 0501 314 578 Sealing Ring

1

27.440

0736 101 094 Torx Screw M5x12

2

0736 101 372 Torx Screw M5x12

2

1060 227 020 Valve 1060 227 020 Valve 0501 318 717 Protecting Cap

1 1 1

27.540 27.560 27.700

Where used (1060 030 ___) 049/059/072/088

Notes

All All All


All 049/059/072/088 All All


All All All


All 005/006/009/011/013/ 021/027/030/031/050/ * Available in kit 1060 298 032 053 049/059/072/088 * Available in kit 1060 298 032 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 All All All All All All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 All * Available in kit 1060 298 032 All All All 005/011/053 006/009/013/021/027/ 030/031/049/050/059/ 072/088 005/011/053 006/009/013/021/027/ 030/031/049/050/059/ 072/088 All * Available in kit 5HP19FKFL * Available in kit 1060 298 032 All * Available in kit 5HP19FKFL 005/011/053 006/009/013/021/027/ 030/031/049/050/059/ 072/088 049/059/072/088 049/059/072/088 All


For Reference Only



5HP19FL Valve Body – Duct Plate Group (continued) Exploded view of Duct Plate Group for following applications: 1060 030 –005/006/009/011/013/021/ 027/030/031/050/053


For Reference Only



5HP19FL Valve Body – Duct Plate Group (continued) Exploded view of Duct Plate Group for following applications: 1060 030 –049/059/072/088


For Reference Only



5HP19FL Valve Body – Valve Housing Groups Pos #

ZF Part #

Description

Qty

50.010

1060 327 134 Valve Housing

1

50.020 50.030 50.036 50.050

1060 327 138 1056 327 173 1056 327 003 1024 323 202 0732 041 524

Valve Housing Selector Shift Valve Piston Spring Cup Compression Spring

1 1 1 1 1

0732 042 115 Compression Spring

1

1056 327 093 Piston

1

1056 327 183 Piston

1

50.070

1056 327 142 Stop Plate

1

50.100

1056 328 001 Piston

1

50.130

1060 327 096 Piston 0732 041 197 Compression Spring

1 1


1

1043 226 028 Valve

1

50.060

50.140

Where used (1060 030 ___) 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088

Notes

All All All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 009/030/031/050/053 005/006/011/013/021/ 027/049/059/072/088 All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053


For Reference Only



5HP19FL Valve Body – Valve Housing Groups (continued) Pos #

ZF Part #

Description

Qty

50.220

1043 326 169 Valve Spool

1

50.230


1


1

50.240

1043 326 092 Plug

1

50.250

1068 327 007 Support Plate

1

50.300

1056 327 003 Piston

1

50.310

1024 323 202 Spring Cup

1

50.320

1056 327 093 Piston

1

1056 327 183 Piston

1

1058 327 017 Damper Piston

1


1


1

1056 327 142 Stop Plate

1

50.330

50.340

Where used (1060 030 ___)

Notes

All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 009/030/031/050/053 005/006/011/013/021/ 027 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053


For Reference Only



5HP19FL Valve Body – Valve Housing Groups (continued) Pos # 50.360

ZF Part #

Description

Qty

1055 327 015 Piston

1

1055 327 059 Piston

1

50.370


1

50.440

0732 042 567 Compression Spring 1043 326 169 Valve Spool

1 1

50.450


1

50.470

0732 042 660 Compression Spring 1068 327 007 Support Plate

1 1

50.490

1055 327 015 Piston

1

1055 327 105 Piston

1

50.500


1

50.520

0732 041 527 Compression Spring 1043 326 169 Valve Spool

1 1

50.530


1


1

Where used (1060 030 ___) 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088

Notes

All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088


For Reference Only




ZF Part #

Description

Qty

50.540 50.550

1055 327 101 Sealing Cap 1068 327 007 Support Plate

1 1

50.570

1056 327 128 Cover

1

1060 327 049 Cover

1

0736 101 066 Torx Screw M5x18

8

0736 101 066 Torx Screw M5x18

9

50.600

Where used (1060 030 ___) 049/059/072/088

Notes

All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088


For Reference Only




ZF Part #

Description

Qty


1


1

1043 326 169 Valve Spool 0732 041 820 Compression Spring

1 1


1

51.050 51.080

1068 327 007 Support Plate 1056 327 029 Gear Shift Slide

1 1

51.090


1

51.104 51.110 51.140

0732 041 826 1043 326 307 1068 327 007 1056 327 028

Compression Spring Plug Support Plate Piston

1 1 1 1

51.170


1

51.190 51.230

0732 041 826 Compression Spring 1068 327 007 Support Plate 1043 326 169 Valve Spool

1 1 1

51.030 51.040

Where used (1060 030 ___) 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 All

Notes

049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 All All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 All All All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 All All


For Reference Only




ZF Part #

Description

Qty

51.240


1

51.250 51.260 51.264

0732 041 826 1068 327 007 1056 327 003 1024 323 202

Compression Spring Support Plate Piston Spring Cup

1 1 1 1

51.270


1

51.300

0732 042 115 Compression Spring 1056 327 093 Piston

1 1

1056 327 183 Piston

1

51.302 51.304 51.320 51.360

0734 313 190 1060 327 068 1060 327 119 1056 327 142

1 1 1 1

51.450

1056 327 003 Piston

1

51.452

1060 327 116 Piston 1056 327 142 Stop Plate

1 1

51.460

1024 323 202 Spring Cup

1

O-Ring Plug Locking Wire Stop Plate

Where used (1060 030 ___) 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088

Notes

All All All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 009/030/031/050/053 005/006/011/013/021/ 027/049/059/072/088 All * Available in kit 1060 298 032 All All All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053


For Reference Only




ZF Part #

Description

Qty


1


1

51.480


1

51.490

1056 327 093 Piston

1

1056 327 183 Piston

1

51.498 51.500 51.510

1058 327 017 0734 313 190 1060 327 068 1060 327 119

1 1 1 1

51.520

1056 327 142 Stop Plate

1

51.530

1056 327 028 Piston

1

1060 327 106 Piston

1

51.540


1

51.550 51.560

0732 041 755 Compression Spring 1060 327 107 Piston 1043 326 307 Plug

1 1 1

Damper Piston O-Ring Plug Locking Wire

Where used (1060 030 ___) 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/011/013/021/ 027 009/030/031/050/053 005/006/011/013/021/ 027 049/059/072/088 All

Notes


All All 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 049/059/072/088 All


For Reference Only



5HP19FL Valve Body – Valve Housing Groups (continued) Pos # 51.570 51.580 51.590

ZF Part #

Description

1068 327 007 Support Plate 1043 326 169 Valve Spool 0732 041 337 Compression Spring

1 1 1


1

51.610 51.620

1068 327 007 Support Plate 1056 327 028 Piston

1 1

51.630


1

51.650 51.660

0732 041 826 Compression Spring 1068 327 007 Support Plate 0501 316 463 Solenoid Valve

1 1 3

0750 132 122 Solenoid Valve

3

0501 208 542 Pressure Regulator

3


3

51.680

Where used

Qty

51.680/010 0734 313 219 O-Ring

3

51.680/020 0734 313 134 O-Ring

3

51.700 51.710

2 4

1056 327 135 Fixing Plate 0736 101 094 Torx Screw M5x12

(1060 030 ___)

Notes

All All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 All All 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088


* Available in kit 1060 298 033 * Available in kit 1060 298 032 049/059/072/088 * Available in kit 1060 298 033 * Available in kit 1060 298 032 005/009/011/013/021/ * Available in kit 1060 298 034 027/030/031/050/053 * Available in kit 1060 298 035 All All


For Reference Only




ZF Part #

Description

Qty


1

1060 327 003 Valve Housing 1060 327 098 Valve Housing

1 1

53.020


1

53.030

0732 042 567 Compression Spring 1055 327 059 Piston

1 1

1056 328 016 Piston

1


1


1

53.090

1056 327 004 Piston 1056 327 148 Piston 1058 327 024 Piston

1 1 1

53.096

1055 327 098 Piston

1

53.100 53.104 53.110

1060 327 104 1043 327 078 1056 327 075 0732 042 534

1 1 1 1

53.080

Piston Piston Stop Plate Compression Spring

Where used (1060 030 ___) 005/006/009/013/030/ 031/050/053 011/021/027 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088

Notes

049/059/072/088 005/006/009/011/013/ 021/027 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 011/021/027 005/006/009/013 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 All All All


For Reference Only



5HP19FL Valve Body – Valve Housing Groups (continued) Pos # 53.130 53.140

ZF Part #

Description

Where used

Qty

1060 327 045 Piston 0732 041 781 Compression Spring

1 1


1

53.160

1056 327 131 Cover

1

53.170

1060 327 050 Cover 0736 101 066 Torx Screw M5x18

1 5

Notes

(1060 030 ___) All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 All


For Reference Only




54.020 54.030 54.034 54.036

ZF Part #

Description

Qty


1


1

1060 327 081 0732 042 567 1056 328 013 1056 328 014 0732 042 568 1056 327 177

1 1 1 1 1 1

Valve Housing Compression Spring Piston Piston Compression Spring Piston

1056 328 025 Piston

1

54.040

1043 1043 326 307 Plug

1

54.050 54.060 54.070 54.090 54.100

1043 327 053 1068 327 007 1060 327 044 1060 327 126 1043 326 169 0732 041 819

Plug Support Plate Valve Orifice D=1.2 Stop Plate Valve Spool Compression Spring

1 1 1 1 1 1


1

1068 327 007 Support Plate

1

54.110

Where used (1060 030 ___) 006 005/009/011/013/021/ 027/030/031/050/053 049/059/072/088

Notes

All All (except 006) 006 All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 049/059/072/088 All All All All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 All


For Reference Only




ZF Part #

Description

Qty


1

0501 210 060 Pressure Regulator 0501 210 725 Pressure Regulator

1 1

54.120/010 0634 316 523 O-Ring

1

54.120/020 0734 313 220 O-Ring

1

54.130 54.140

1 1

1019 327 065 Fixing Plate 0736 101 094 Torx Screw M5x12

Where used (1060 030 ___) 005/006/009/011/013/ 021/027/031 030/050/053 049/059/072/088 030/049/050/053/059/ 072/088 005/006/009/011/013/ 021/027/031 All

Notes * Available in kit 1060 298 035 * Available in kit 1060 298 034 * Available in kit 1060 298 033 * Available in kit 1060 298 033 * Available in kit 1060 298 034 * Available in kit 1060 298 032 * Available in kit 1060 298 035

All


For Reference Only



5HP19FL Selective Shims & Snap Rings 5HP19FL Selective Snap Ring Pos # 10.340

Select. Parts 1056 1056 1056 1056 1056 1056 1056 1056

310 310 310 310 310 310 310 310

054 055 056 057 058 059 060 097

Description Clutch C Snap Ring Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80

Qty 1 All

Where used (1060 030 ___)

Description Qty Intermediate Plate Shim 1 All Shim A=1.00 Shim A=1.20 Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80 Shim A=3.00 Shim A=3.20 Shim A=3.40 Shim A=3.60

Where used (1060 030 ___)

5HP19FL Selective Shim Pos # 10.400

Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730

105 105 105 105 105 105 105 105 105 105 105 105 105 105

263 264 265 266 267 268 269 270 271 272 273 274 275 276


Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730

All Rights Reserved

106 112 106 112 106 112 106 112 106 112 106 112 106 112 106 112

432 688 433 687 434 686 435 685 436 684 437 683 438 682 439 681

Description Pinion Bearing Shim Shim A=1.00 Shim A=1.025 Shim A=1.05 Shim A=1.075 Shim A=1.10 Shim A=1.125 Shim A=1.15 Shim A=1.175 Shim A=1.20 Shim A=1.225 Shim A=1.25 Shim A=1.275 Shim A=1.30 Shim A=1.325 Shim A=1.35 Shim A=1.375

Qty 1 All

For Reference Only

Where used (1060 030 ___)



5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Shim (continued) Pos # 35.040

Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730

Description Pinion Bearing Shim 106 440 Shim A=1.40 112 680 Shim A=1.425 106 441 Shim A=1.45 112 679 Shim A=1.475 106 442 Shim A=1.50 112 678 Shim A=1.525 106 443 Shim A=1.55 112 677 Shim A=1.575 106 444 Shim A=1.60 112 676 Shim A=1.625 106 445 Shim A=1.65 112 675 Shim A=1.675 106 446 Shim A=1.70 112 674 Shim A=1.725 106 447 Shim A=1.75 112 673 Shim A=1.775 106 448 Shim A=1.80

Qty 1 All

Where used (1060 030 ___)

Qty 1 All

Where used (1060 030 ___)


Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730

All Rights Reserved

005 005 005 005 005 005 005 005 005 005 005 005 007 007 007 007 007 007 007 007 009 009 009 009 009 009

451 452 453 454 455 456 457 458 459 460 461 462 549 550 551 552 553 554 555 556 638 639 640 641 642 643

Description Diff. Bearing Shim Shim A=1.00 Shim A=1.05 Shim A=1.10 Shim A=1.15 Shim A=1.20 Shim A=1.25 Shim A=1.30 Shim A=1.35 Shim A=1.40 Shim A=1.45 Shim A=1.50 Shim A=1.55 Shim A=1.60 Shim A=1.65 Shim A=1.70 Shim A=1.75 Shim A=1.80 Shim A=1.85 Shim A=1.90 Shim A=1.95 Shim A=1.02 Shim A=1.07 Shim A=1.12 Shim A=1.17 Shim A=1.22 Shim A=1.27

For Reference Only




Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730

009 009 009 009 009 009 009 009 009 009 009 009 009

644 645 646 647 648 649 650 651 652 653 654 655 656

Description Diff. Bearing Shim Shim A=1.32 Shim A=1.37 Shim A=1.42 Shim A=1.47 Shim A=1.52 Shim A=1.57 Shim A=1.62 Shim A=1.67 Shim A=1.72 Shim A=1.77 Shim A=1.82 Shim A=1.87 Shim A=1.92

Qty 1 All

Where used (1060 030 ___)

Qty 1 All

Where used (1060 030 ___)


Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730

All Rights Reserved

005 009 005 009 005 009 005 009 005 009 005 009 005 009 005 009 005 009 005 009 005 009 005 009 005 009 005 009 005 009

962 657 963 658 964 659 965 660 966 661 967 662 968 663 969 664 970 665 971 666 972 667 973 668 974 669 975 670 976 671

Description Diff. Cover Shim Shim A=1.00 Shim A=1.02 Shim A=1.05 Shim A=1.07 Shim A=1.10 Shim A=1.12 Shim A=1.15 Shim A=1.17 Shim A=1.20 Shim A=1.22 Shim A=1.25 Shim A=1.27 Shim A=1.30 Shim A=1.32 Shim A=1.35 Shim A=1.37 Shim A=1.40 Shim A=1.42 Shim A=1.45 Shim A=1.47 Shim A=1.50 Shim A=1.52 Shim A=1.55 Shim A=1.57 Shim A=1.60 Shim A=1.62 Shim A=1.65 Shim A=1.67 Shim A=1.70 Shim A=1.72

For Reference Only




Select. Parts 0730 0730 0730 0730 0730 0730 0730

005 009 005 009 005 009 005

977 672 978 673 979 674 980

Description Diff. Cover Shim Shim A=1.75 Shim A=1.77 Shim A=1.80 Shim A=1.82 Shim A=1.85 Shim A=1.87 Shim A=1.90

Qty 1 All

Where used (1060 030 ___)

Qty 1 All

Where used (1060 030 ___)

Qty 1 All

Where used (1060 030 ___)

5HP19FL Selective Shim Pos # 35.330 35.350

Select. Parts

0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730

007 007 007 007 007 007 007 007 007 007 007 007 007 007 007 007 007 007 007 007 007

577 578 579 580 581 582 583 584 585 586 587 588 589 590 591 592 593 594 595 596 597

Description Idler Gear Shim Pinion Gear Shim Shim A=1.00 Shim A=1.05 Shim A=1.10 Shim A=1.15 Shim A=1.20 Shim A=1.25 Shim A=1.30 Shim A=1.35 Shim A=1.40 Shim A=1.45 Shim A=1.50 Shim A=1.55 Shim A=1.60 Shim A=1.65 Shim A=1.70 Shim A=1.75 Shim A=1.80 Shim A=1.85 Shim A=1.90 Shim A=1.95 Shim A=2.00


Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730

All Rights Reserved

007 007 008 008 008 008 008 008 008

598 599 068 069 070 071 072 073 074

Description Output Shaft Gear Shim Shim A=1.00 Shim A=1.05 Shim A=1.10 Shim A=1.15 Shim A=1.20 Shim A=1.25 Shim A=1.30 Shim A=1.35 Shim A=1.40

For Reference Only




Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730

008 008 008 008 008 008 008 008 008

075 076 078 079 080 081 082 083 084

Description Output Shaft Gear Shim Shim A=1.45 Shim A=1.50 Shim A=1.60 Shim A=1.65 Shim A=1.70 Shim A=1.75 Shim A=1.80 Shim A=1.85 Shim A=1.90

Qty 1 All

Where used (1060 030 ___)

Qty 1 All

Where used (1060 030 ___)

Qty 1 All

Where used (1060 030 ___)


Select. Parts 0730 112 904 0730 112 905 0730 112 906 0730 112 907 0730 112 908 0730 112 909 0730 112 910 0730 112 911 0730 112 912 0730 112 913 0730 112 914 0730 112 915 0730 112 916

Description Output Shim Shim A=2.70 Shim A=2.90 Shim A=3.10 Shim A=3.30 Shim A=3.50 Shim A=3.70 Shim A=3.90 Shim A=4.10 Shim A=4.30 Shim A=4.50 Shim A=4.70 Shim A=4.90 Shim A=5.10

5HP19FL Selective Snap Ring Pos # 70.010/230

Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730

All Rights Reserved

513 513 513 513 513 513 513 513 513 513

293 294 295 296 297 298 299 300 301 302

Description Clutch A Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80

For Reference Only



5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Snap Ring Pos # 71.130

Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730

513 513 513 513 513 513 513 513 513 513 513

613 614 615 567 616 617 618 619 620 621 622

Description Clutch E Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.50 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80

Qty 1 All

Where used (1060 030 ___)

Qty 1 All

Where used (1060 030 ___)

Qty 1 All

Where used (1060 030 ___)

5HP19FL Selective Snap Ring Pos # 72.100

Select. Parts 1056 1056 1056 1056 1056 1056 1056

372 372 372 372 372 372 372

069 070 071 072 073 074 097

Description Clutch B Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20


Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730 0730

All Rights Reserved

513 513 513 513 513 513 513 513 513 513 513

299 300 301 302 362 568 569 570 571 364 667

Description Clutch D Snap Ring Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60 Snap Ring A=3.80 Snap Ring A=4.00 Snap Ring A=4.20

For Reference Only



5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Snap Ring Pos # 73.080

Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730

513 513 513 513 513 513 513 513 513

212 220 221 222 223 224 439 440 441

Description Clutch G Snap Ring Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40

Qty 1 All

Where used (1060 030 ___)

Qty 1 All

Where used (1060 030 ___)


Select. Parts 0730 0730 0730 0730 0730 0730 0730 0730 0730

All Rights Reserved

513 513 513 513 513 513 513 513 513

210 211 219 212 220 221 222 223 224

Description Clutch F Snap Ring Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80

For Reference Only



5HP19FL Kit Content 5HP19FL Fiber Clutch Kit – 1060 298 022 Pos #

ZF Part #

10.300 70.010/210 71.110 72.080 73.010/180 73.060 77.010/200

1060 210 037 1060 270 039 1060 271 008 1060 272 009 1060 273 023 1060 277 031 1060 277 031

Description Friction Friction Friction Friction Friction Friction Friction

Plate Plate Plate Plate Plate Plate Plate

Qty

C A E B D G F

5 5 5 2 6 4 5

Where used

Notes

(1060 030 ___) 049/059/072/088

049/059/072/088 use 3 pieces

049/059/072/088

049/072 use 4 pieces

049/059/072/088


049/059/072/088 049/059/072/088


049/059/072/088


049/059/072/088


5HP19FL Fiber Clutch Kit – 1060 298 024 Pos # 10.300

ZF Part #

Description

Qty


5

70.010/210 1050 202 002 Friction Plate A

5

71.110


5

72.080


2

73.010/180 1050 217 002 Friction Plate D

6

73.060

1056 277 036 Friction Plate G

4

77.010/200 1056 277 036 Friction Plate F

5

Where used (1060 030 ___) 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/030/031/050/ 053

Notes 005/013 use 4 pieces

013 uses 4 pieces

013 uses 4 pieces

005/006/009/011/013/021/027/ 030/031/050/053 use 5 pieces 013 uses 3 pieces

013 uses 4 pieces

5HP19FL Steel Kit – 1060 298 025 Pos #

ZF Part #

10.290 10.310 70.010/200 70.210/220 71.100 71.120 72.070 72.090 73.010/170 73.010/190 73.050 73.070 77.010/190

1060 310 027 1060 310 027 1060 370 002 1060 370 003 1060 371 002 1060 371 003 1060 372 002 1060 372 003 1060 370 002 1060 370 003 1060 377 003 1060 377 004 1060 377 002

Description

Qty

Steel Plate C End Plate C Steel Plate A End Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D Steel Plate G End Plate G Steel Plate F

3 1 5 1 5 1 2 1 6 1 4 1 6

Where used (1060 030 ___) 049/059/072/088

Notes

049/059/072/088 All All


All


All All All All


All All


All All


Note: Above listed parts are not sold i ndividually. All Rights Reserved

For Reference Only



5HP19FL Kit Content (continued) 5HP19FL Steel Kit – 1060 298 026 Pos #

ZF Part #

Description

Qty

Where used

10.290

1060 310 004 Steel Plate C

5

10.310

1060 310 005 End Plate C

1

70.010/200 70.210/220 71.100 71.120 72.070 72.090

1060 370 002 1060 370 003 1060 371 002 1060 371 003 1060 372 002 1060 372 003

Steel Plate A End Plate A Steel Plate E End Plate E Steel Plate B End Plate B

5 1 5 1 2 1

73.010/170 1060 370 002 Steel Plate D

6

All

73.010/190 73.050 73.070 77.010/190

1 4 1 6

All

1060 370 003 1060 377 003 1060 377 004 1060 377 002

End Plate D Steel Plate G End Plate G Steel Plate F

Notes

(1060 030 ___) 005/006/009/011/013/ 021/027/030/031/050/ 005/013 use 4 pieces 053 005/006/009/011/013/ 021/027/030/031/050/ 053 All 013 uses 4 pieces All All

013 uses 4 pieces

All All All 005/006/011/013/021/027 use 5 pieces

All

013 uses 3 pieces

All All

013 uses 5 pieces

5HP19FL Overhaul Kit – 1060 298 032 Pos #

ZF Part #

01.010/130 01.250 01.260 01.270 01.280 03.020 03.120 03.130 10.010/160 10.030 10.190 10.200 10.360 10.370 10.380 10.440 27.188

0734 313 060 0734 319 624 0501 318 572 0734 317 268 0734 317 227 1056 303 031 0636 308 026 0734 313 176 0734 310 316 0734 313 178 0734 313 006 0734 313 117 0734 313 162 0750 113 015 0734 401 213 0750 112 076 0501 314 645 1068 227 039 0501 314 645 1068 227 039 0501 314 645 1068 227 039

27.198 27.208 27.220

Description

Where used

Qty

O-Ring Shaft Seal Screw Plug M10x1 Sealing Sleeve Sealing Sleeve Gasket Screw Plug M16x1.5 O-Ring Shaft Seal O-Ring O-Ring O-Ring O-Ring Piston Ring Piston Ring Usit Ring Rubber Part Piston Rubber Part Piston Rubber Part Piston

2 1 1 5 3 1 1 1 1 1 1 1 1 2 1 9 1 1 1 1 1 1

1060 327 069 Gasket

1

1060 327 090 Gasket

1

(1060 030 ___)

Notes

All All All All All All All All All All All All All All All All All Al

Early valve body Late valve body

All All

Early valve body Late valve body

All Early valve body All Late valve body 005/006/009/011/013/ 021/027030/031/050/ 053 049/059/072/088


For Reference Only



5HP19FL Kit Content (continued) 5HP19FL Overhaul Kit – 1060 298 032 (continued) Pos #

ZF Part #

27.340/116 27.420/020 35.070 35.146 35.150/120

0501 209 253 0501 314 578 0750 111 399 0734 313 155 0734 310 342

Description O-Ring Sealing Ring Shaft Seal O-Ring Shaft Seal

2 1 1 1 1

35.220/120 0734 319 419 Shaft Seal

1

0750 111 369 35.230/020 0501 313 484 35.240 0734 317 262 35.280 0734 319 529 35.370 0636 308 025 37.010 1056 337 013 51.302 0734 313 190 51.498 0734 313 190 51.680/010 0734 313 219

1 2 1 1 1 1 1 1 3

Shaft Seal O-Ring Sealing Ring Shaft Seal Screw Plug M18x1.5 Gasket O-Ring O-Ring O-Ring

51.680/020 0734 313 134 O-Ring

3

54.120/020 0734 313 220 O-Ring

1

70.010/120 70.010/130 70.020 71.020 71.030 71.060 71.070 71.086 71.150 71.160 72.050 72.060 73.010/130 73.010/140 73.022 73.024 73.100/140 73.130 73.140 77.010/130 77.010/140 77.010/230 77.010/250

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

0734 313 014 0734 313 029 0734 313 163 0734 317 256 0734 317 190 0734 313 022 0734 313 027 0734 313 008 0734 313 160 0734 313 211 0734 313 010 0734 313 007 0734 313 008 0734 313 006 0734 313 021 0734 313 010 0734 313 086 0734 317 205 0734 317 205 0734 313 008 0734 313 010 0734 313 135 0734 317 219

Where used

Qty

O-Ring O-Ring O-Ring Piston Ring Sealing Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Piston Ring Piston Ring O-Ring O-Ring O-Ring Piston Ring

Notes

(1060 030 ___) All All All All All 005/006/011/013/021/ 027/049/059/072/088 009/030/031/050/053 All All All All All All All 049/059/072/088 005/006/009/011/013/ 021/027/030/031/050/ 053 005/006/009/011/013/ 021/027/031 All All All All All All All All All All All All All All All All All All All All All All

Use with early Cylinder F

All

Use with early Cylinder F


For Reference Only



5HP19FL Kit Content (continued) 5HP19FL Solenoid Kit – 1060 298 033 Pos #

ZF Part #

51.660 51.680 51.680/010 54.120 54.120/010

0501 316 463 0501 210 019 0734 313 219 0501 210 725 0634 316 523

Description

Qty

Solenoid Valve Pressure Regulator O-Ring Pressure Regulator O-Ring

3 3 3 1 1

Where used

Notes

(1060 030 ___) 049/059/072/088 049/059/072/088 049/059/072/088 049/059/072/088 049/059/072/088

5HP19FL Solenoid Kit – 1060 298 034 Pos #

ZF Part #

51.660 51.680 51.680/020 54.120 54.120/010

0750 132 122 0501 208 542 0734 313 134 0501 210 060 0634 316 523

Description

Qty

Solenoid Valve Pressure Regulator O-Ring Pressure Regulator O-Ring

3 4 4 1 1

Where used

Notes

(1060 030 ___) 030/050/053 030/050/053

030/050/053 use 3 pieces

030/050/053

030/050/053 use 3 pieces

030/050/053 030/050/053

5HP19FL Solenoid Kit – 1060 298 035 Pos #

ZF Part #

Description

Qty

51.660

0750 132 122 Solenoid Valve

3

51.680


4

51.680/020 0734 313 134 O-Ring

4

54.120

1


54.120/020 0734 313 220 O-Ring

1

Where used (1060 030 ___) 005/006/009/011/013/ 021/027/031 005/006/009/011/013/ 021/027/031 005/006/009/011/013/ 021/027/031 005/006/009/011/013/ 021/027/031 005/006/009/011/013/ 021/027/031

Notes

005/006/009/011/013/021/027/ 031 use 3 pieces 005/006/009/011/013/021/027/ 031 use 3 pieces

5HP19FL Filter Kit – 5HP19FKFL Pos #

ZF Part #

03.020 03.120 03.130

1056 303 031 0636 308 026 0636 302 102 0734 313 176 27.420 0501 209 251 27.420/020 0501 314 578

Description

Where used

Qty

Gasket Screw Plug M16x1.5 Screw Plug M30x1.5 O-Ring Filter Sealing Ring

1 1 1 1 1 1

(1060 030 ___)

Notes

All All All All All All


For Reference Only


ZF 5HP19FL Automatic Transmission - Spare Parts Catalog Quotation / Order Form FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR

Purchase Order Date:

Purchase Order #:

Customer Information Company Name: Street: Phone #: Email:

Contact: City, State & Zip: Fax #: Customer #:

Shipping Information Ship To: Street: Request Date:

Attention: City, State & Zip: Ship via:

Vehicle Information Make: Model Year:

Model: Transmission Spec:

Order Information Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Qty

Pos. #

ZF Part #

Signature:

All Rights Reserved

Description / Cust. Ref. No.

Date:

For Reference Only


ZF5HP19FL VW+Audi+Porsche Gas North America

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