ZF4HP22

Technical Service Information ZF 4HP-22/24 SERIES DIAGNOSTIC DIAGNOSTI C AND VAL ALVE VE BODY INFORMA I NFORMATION TION

1 04

9 40

1 28

9

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The Electronic Control system was first introduced introduced in 1986 and was incorporated into the totaly hydraulic 4HP-22 unit produced by ZF. It combines the hydraulic control control of forward and reverse reverse gear engagement, with electronic control for automatic upshifts from 1st thru 4th and automatic downshifts from 4th thru 1st gears. Three different versions of valve bodies have been used on BMW vehicles, with minor differences between them des signate ignated d Ear ly " E-7" , has 5 solenoi solenoi ds The 1st version, de on the valve body, was introduced in 1986 and used up thru 1989. This version includes a solenoid for reverse lockout. The 2nd version, de on the valve body, was introduced in 1988 and des sign ate ated d L ate " E-7" , has 5 solenoi solenoi ds used up thru Mid-1989. Mid-1989. This version includes a solenoid for reverse lockout. The 3rd version, de on the valve body, was introduced in Mid-1989 and des sign ate ated d " E-9" , has 4 solenoi solenoi ds used up thru 1994. This version uses a shift shift solenoid for the reverse reverse lockout function.

MODEL YEAR USAGE CHART M odel Year Year

Valve Body M ode odels ls

86 87 88 89 90 91 92 93 94

1stt Version, 1s Version, Earl y " E-7" , 5 Sole Solenoid noid 2nd Ve Version, Late " E-7" , 5 Sole Solenoid noid 3rd Version, " E-9" , 4 Sole olenoid noid Copyright © 2003 ATSG

Figure 1

AUTOMATIC AUTOMA TIC TRANSMISSION TRANSMISSION SERVICE SERVICE GROUP GROUP

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Technica l Serv ice Infor mation  Print document In order to print this document from Scribd, you'll first need to download it.

F OR ZF 4HP-2 4HP-22/ 2/24 24 SERI ES VEH I CLE S Download Reff er to F igu re 1 for model Re model year year u sage ofCancel th e " E7" , 5 Solenoid And Solenoid and "Print E9" , 4 Solenoid Solenoid valve bodie bodies s. Refer Re fer to F igur e 2 for i nte ntern rn al compone component nt application chart for all mod mode els. Reff er to F igu re 3 f or shi ft quadrant and mode switch dif f erence Re rences s be betwe twee en t he dif ferent models. models. FOR MODEL " E7 E7"" , " 5 SOLENO SOLENOII D" VAL VALVE VE BODY BODY Ref er to F igu re 4 f or i de Ref denti nti fi cation, location and fu ncti on of the 5 solenoids olenoids,, alon alon g with the shi shi ft solenoid solenoid fi ri ng order order f or the " E7" 5 sole solenoid noid mode models. Ref er to F igu re 5 for i ntern al wir e sche Ref chematic matic and cas case connec connector tor termi nal i de denti nti f ication , along with a r esi stance char char t to check check the int er nal el ectr ctroni oni c components. components. Refer Re fer to F igur e 6 for i ndividual sole olenoid noid operation. operation. Reff er to F igu r e 7 f or val ve body ass Re assembly expl expl ode oded d view. Ref er to F igu re 8 for L owe Ref owerr F r ont Valve Valve Body explode exploded d view, view, wit wit h valve identif ication , and indi vidual sprin g speci spe ciff i cati ons, as obs observed erved in a used used valve body. Ref er t o F igu r e 9 for L owe Ref owerr Rear Valve Valve Body explode xploded d view, view, with valve identi identi fi cation, and in dividu al spri spri ng speci spe ciff i cati ons, as obs observed erved in a used used valve body. Ref er to F igu r e 10 for M V-1 and M V-2 Shif t Solenoid Ref Solenoid Body exploded exploded view view,, with valve identif ication , and spri ng spe pecif cif icati ons, as obs obse er ve ved d i n a u sed valve body. body. Reff er to F igu re 11 for Pres Re Press sur e Contr ol Solenoi Solenoi d Body explode exploded d view, view, with solenoid i de denti nti fi cation. Ref er to F igu re 12 for Re Ref Reve verr se Lockout Solenoid Body exploded exploded view, view, with valve identif icati on, and spri spri ng speci spe ciff i cati ons, as obs observed erved in a used used valve body. Reff er to F igu res 13, 14, Re 14, 15, 15, 16 for retainer, checkball checkball and ori fi ce locations.

FOR MODEL " E9 E9"" , " 4 SOLENO SOLENOII D" VAL VALVE VE BODY BODY INF OR ORMATI MATI ON AND THE I NDEX REFER TO TO FI GUR GURE E 17 I N THI S BULL ETIN

Copyright © 2003 ATSG

03-32 AUTO AU TOMAT MATIC IC TRA T RANS NSMI MISS SS IO ION N SERV SE RVIC ICE E GROU GR OUP P

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F OR ZF 4HP-2 4HP-22/ 2/24 24 SERI ES VEH I CLE S Download Reff er to F igu re 1 for model Re model year year u sage ofCancel th e " E7" , 5 Solenoid And Solenoid and "Print E9" , 4 Solenoid Solenoid valve bodie bodies s. Refer Re fer to F igur e 2 for i nte ntern rn al compone component nt application chart for all mod mode els. Reff er to F igu re 3 f or shi ft quadrant and mode switch dif f erence Re rences s be betwe twee en t he dif ferent models. models. FOR MODEL " E7 E7"" , " 5 SOLENO SOLENOII D" VAL VALVE VE BODY BODY Ref er to F igu re 4 f or i de Ref denti nti fi cation, location and fu ncti on of the 5 solenoids olenoids,, alon alon g with the shi shi ft solenoid solenoid fi ri ng order order f or the " E7" 5 sole solenoid noid mode models. Ref er to F igu re 5 for i ntern al wir e sche Ref chematic matic and cas case connec connector tor termi nal i de denti nti f ication , along with a r esi stance char char t to check check the int er nal el ectr ctroni oni c components. components. Refer Re fer to F igur e 6 for i ndividual sole olenoid noid operation. operation. Reff er to F igu r e 7 f or val ve body ass Re assembly expl expl ode oded d view. Ref er to F igu re 8 for L owe Ref owerr F r ont Valve Valve Body explode exploded d view, view, wit wit h valve identif ication , and indi vidual sprin g speci spe ciff i cati ons, as obs observed erved in a used used valve body. Ref er t o F igu r e 9 for L owe Ref owerr Rear Valve Valve Body explode xploded d view, view, with valve identi identi fi cation, and in dividu al spri spri ng speci spe ciff i cati ons, as obs observed erved in a used used valve body. Ref er to F igu r e 10 for M V-1 and M V-2 Shif t Solenoid Ref Solenoid Body exploded exploded view view,, with valve identif ication , and spri ng spe pecif cif icati ons, as obs obse er ve ved d i n a u sed valve body. body. Reff er to F igu re 11 for Pres Re Press sur e Contr ol Solenoi Solenoi d Body explode exploded d view, view, with solenoid i de denti nti fi cation. Ref er to F igu re 12 for Re Ref Reve verr se Lockout Solenoid Body exploded exploded view, view, with valve identif icati on, and spri spri ng speci spe ciff i cati ons, as obs observed erved in a used used valve body. Reff er to F igu res 13, 14, Re 14, 15, 15, 16 for retainer, checkball checkball and ori fi ce locations.

FOR MODEL " E9 E9"" , " 4 SOLENO SOLENOII D" VAL VALVE VE BODY BODY INF OR ORMATI MATI ON AND THE I NDEX REFER TO TO FI GUR GURE E 17 I N THI S BULL ETIN


03-32 AUTO AU TOMAT MATIC IC TRA T RANS NSMI MISS SS IO ION N SERV SE RVIC ICE E GROU GR OUP P

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Technica l Serv ice Infor mation  Print document In order to print this document from Scribd, you'll first need to download it. Cancel

Download And Print " g a K r p " S

S E I R E S 4 2 / 2 2 P H 4 F Z R O F T R A H C N O I T A C I L P P A T N E N O P M O C

F H C T U L C

G " A K R " P S

E H C T U L C

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l t d h E e s d a n r t s 1 G k r 4 r t - 2 3 - - N r a e " u v " " A P e e D " D D R R N " " D " "

. d e t i b i h n i . e d r e a t i r g n b i i a e k h g a n r i h t b s i 4 e r d i n a n g e a n g e d h r r t 3 o 4 , f , d d d e r n i 3 2 l p u r u r p a h s t h t i t s t s h 1 1 t c t t f f u i i l h h C S S c c " i t i t D a a " m m t o t o p e t u u c x A A e , , , e e e v v v o o o b b b a a a s s s a a a e e e m m m a a a S S S

" " " 3 2 1 " " "


Figure 2

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AUTO AU TOMAT MATIC IC TRA T RANS NSMI MISS SS IO ION N SERV SE RVIC ICE E GROU GR OUP P

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Technica l Serv ice Infor mation  Print document SHIFT QUADRANTS FOR ZFfrom 4HP-22/24 SERIES In order to print this document Scribd, you'll first need to download it. Early " E-7" M odels Only (5 Solenoid) P = Parking Pawl Engaged

Cancel

R = Reverse Gear N = Neutral D = Automatic Shifts 1st thru 4th Gears

Download And Print

M ode Switch Descri ption

A rotary switch with three fixed positions and an indicator light in the instrument cluster for the 3-2-1 (M) mode when selected

P

R N

3 = Automatic Shifts 1st thru 3rd Gears.

S

D

4th Gear is locked out.

E

3 2 - 1 -

3

2 = Automatic Shifts 1st thru 2nd Gears.

2

3rd and 4th Gear is locked out. 1 = 1st Gear Only. 2nd, 3rd and 4th Gear is locked out.

1

L ate " E-7" M odels Only (5 Solenoid) P = Parking Pawl Engaged M ode Switch Descri ption

R = Reverse Gear N = Neutral D = Automatic Shifts 1st thru 4th Gears 3 = Automatic Shifts 1st thru 3rd Gears.

A three position slide switch with Digital display of the three individual positions in instrument cluster (E-S-M). The switch is a momentary contact and spring loaded to a neutral position.

4th Gear is locked out.

P

S R

E M

N D 3

2 = Automatic Shifts 1st thru 2nd Gears.

2


1

" E-9" M odels Only (4 Solenoid) P = Parking Pawl Engaged M ode Switch Descri ption

R = Reverse Gear N = Neutral D = Automatic Shifts 1st thru 4th Gears 3 = Automatic Shifts 1st thru 3rd Gears.

4th Gear is locked out. 2 = Automatic Shifts 1st thru 2nd Gears.

A two position slide switch for the "A" mode (Economy and "M" mode (Manual). The Sport mode is selected with the range selector in position 3, 2, or 1 and "A" mode selected. The switch is a momentary contact and spring loaded to a neutral position.

P

A R N

M

D 3 2


1


Figure 3

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AUTOMATIC TRANSMISS ION SERVICE GROUP

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Technica l Serv ice Infor mation  Print document ZF-4HP-22/24 MODEL "E-7", SOLENOID" In order to print this document from"5 Scribd, you'll IDENTIFICATION, LOCATION AND FUNCTION first need to download it. MV-1 Solenoid

MV-2 Solenoid

MV-5 Solenoid

MV-3 Solenoid Cancel

Download And Print

1

0 24 3 4 8 2 5 7 0 3 1

6 4 2 6 2 4 3 4 0 1

2 . 0 6 3 0 4 1 5 7 0 2 3. 3 3 4 4 0 1

1 0 4 3 4 2 6 2

10 2 43 8

4 8 5 26 2 1 44 8 6 / 2

47

10 43 42 62 19 3

86

Speed Sensor

MV-4 Solenoid MV-1 Solenoid

MV-5 Solenoid

MV-2 Solenoid

MV-3 Solenoid

MV-4 Solenoid

Solenoid Function

Gear

MV-1 MV-2

MV-1

Shi ft Control

1st

ON

ON

MV-2

Shi ft Control

2nd

OF F

ON

3rd

OF F

OF F

4th

ON

MV-3

L ock-Up Control

MV-4

Reverse L ockout

MV-5

L in e Pressur e Contr ol

OF F


Figure 4

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Technica l Serv ice Infor mation  Print document In order to print document fromINTERNAL Scribd, you'll WIRE SCHEMATIC ZF-4HP-22/24 MODEL "E-7", "5 this SOLENOID" first need to download it. AND CONNECTOR TERMINAL IDENTIFICATION Cancel

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Note: Th e case connector on thi s un it i s not nu mbered on conn ector for i denti f ication . ATSG has chosen the nu mbers you see so that you can use the char t below to do a r esistance check on in tern al components.

4

5 6

3

8 7 2

1

View L ooking I nto Case Connector

COMPONENT

TERM I NAL S

RESI STAN CE

PART NUM BER

M V 1 Solenoid

5 And 6

30 - 34 Ohms

0501 307 869

M V 2 Solenoid

8 And 6

30 - 34 Ohms

0501 307 869

M V 3 Solenoid

7 And 6

30 - 34 Ohms

0501 307 869

M V 4 Solenoid

2 And 6

30 - 34 Ohms

0501 307 869

M V 5 Solenoid

1 And 6

2.5 - 4.5 Ohms

0501 206 997

Outpu t Speed Sensor

3 And 4

265 Oh ms (72° F )

0501 311 086

6 5 7 2 8 1 3 4

PURPLE GRAY

PURPLE

PURPLE

PURPLE

PURPLE

RED ORANGE LT. GREEN

MV 1

MV 3

MV 4

MV 2

MV 5

LT. BLUE BROWN BROWN

NOT E: Some in ter nal wir e colors may vary.

Output Sensor


Figure 5

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Technical Service Informatio n Print document In order print this document from Scribd, you'll ZF-4HP-22 MODEL "E7", "5toSOLENOID" VALVE BODY, SOLENOID OPERATION first need to2, download it. 4 MV1, 3 AND

SOLENOID "OFF"

Download And Print

Cancel

X

OPERATION SOLENOID "ON" X

EXHAUST BLOCKED

PRESSURE F ROM SV1,2 OR 3 EXHAUSTED

MV 1, 2, 3, 4

MV 1, 2, 3, 4 From Dr .Red. V-1 BLOCKED

From Dr .Red. V-1 OPEN TO SV-1,2 OR 3

From SV-1,2 OR 3

SUMMARY: When M V 1, 2, 3 or 4 is " OF F " Solenoid reducing pr essur e, fr om Dr .Red. V-1, is blocked by the solenoi d and oil pressur e from SV 1, 2 or 3 is exh austed at the rear of the solenoi d. When M V 1, 2, 3 or 4 is " ON" Solenoid reducing pressur e, Fr om Dr.Red. V-1, is open th rou gh the solenoi d and i s appli ed to SV 1, 2 or 3. T he exh aust at the r ear of the solenoi d is closed.

MV-5 OPERATION (L in e Pr essur e Solenoid)

SOLENOID "OFF"

SOLENOID "ON"

MV-5

MV-5

EXHAUST BLOCKED

EXHAUST OPEN

X To Modulation Valve

X To Modulation Valve

Supply From Dr .Red. V-2 OPEN

Supply From Dr .Red. V-2 OPEN

When M V-5 solenoid is " OF F," solenoid reducing pressur e, fr om Dr . Red. V-2, is hi gh to M OD-V valve whi ch creates hi gh l in e pressur e. When M V-5 solenoid is " ON," solenoid reducing pressur e, fr om Dr. Red. V-2, is low to M OD-V valve whi ch creates low li ne pressur e. Copyright © 2003 ATSG

Figure 6

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Technica l Serv ice Infor mation  Print document In order to print this document from"5 Scribd, you'll ZF-4HP-22/24 MODEL "E-7", SOLENOID" first need to download it. ASSEMBLY VALVE BODY Cancel

Download And Print 7

1 0 24 3 4 8 2 5 7

8

6 4 2 6 2 4 3 4 0 1

9

0 3 1

6 1 0 4 3 4 2 6 2

2 8

2 0 .

6 3 0 4 1 5 7 0 2 3. 4 3 3

4 0 1

5

4

3

10 43 4 8 5 26 24 1 4 8 / 2 6

47

10 43 42 62 86 19 3

2

10

1

1 LOWERFRONTVALVE BODY ASSEMBLY 2 LOWERREAR VALVE BODY ASSEMBLY 3 VALVEBODY SPACER PLATE 4 SPACER PLATE TO C HANNEL PLATE GASKET 5 CHANNEL PLATE ASSEMBLY

6 MV-4 SOLENOID BODY ASSEMBLY 7 MV-3 AND MV-5 SOLENOID BODY ASSEMBLY 8 MV-1 AND MV-2 SOLENOID BODY ASSEMBLY 9 MV-1/MV-2 SOLENOID BODY TO CHANNELPLATE SPACERPLATE 10 OIL PIPE, LOWERFRONTVALVE BODY TO C HANNEL PLATE


Figure 7

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Technica l Serv ice Infor mation  Print document ZF-4HP-22/24 MODEL "E-7", SOLENOID" In order to print this document from"5 Scribd, you'll "FRONT" firstLOWER need to download it. VALVE BODY 1 0 24 3 4 8 2 5 7

Download And Print

Cancel

0 3 1

6 4 2 6 2 4 3 4 0 1

2 0 .

6 3 0 4 1 7 0 5 2 3. 3 3 4 4 0 1

L egend An d Spri ng Specif ications F ound On Page 10.

1 0 4 3 4 2 6 2

2 10 43 8

4 8 5 26 2 1 44 8 6 / 2

10 43 47 42 62 86 19 3

18

Rear Side Ex ploded Vi ew 1

19

3

2

5 6 8

4

20

7 10 11 13 12

9 14 15 47

19

10 43 8 6

42 62 19 3

16

21

17

1

26 24

25

27 28

23 10 43 42 47 62 8 6 19 3

22

31 32 33 29

30 35 34

22 37

F ront Side Ex ploded Vi ew

39

36 40

38

OIL PIPE


Figure 8

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Technica l Serv ice Infor mation  Print document FIGUREIn8order LEGEND AND SPRING to print this document fromSPECIFICATIONS Scribd, you'll 1 LOWER FRONTVALVEBODY CASTING first need to download it. 36 "A"CLUTCHDAMPERPISTON 2 "C' "CLUTCH VALVE 37 "A"CLUTCHDAMPERSPRING 3 "C' "CLUTCH VALVESPRING 38 "A"CLUTCHDAMPERPISTON SPRING SEAT 4 "C"CLUTCHVALVE 39 "A" CLUTCH DAMPER SPRING SEATRETAINER Cancel Download AndSHIFT Print 5 "C"CLUTCHVALVERETAINER 40 MANUAL VALVE 6 "B"CLUTCHDAMPER PISTON 7 "B"CLUTCHDAMPER PISTON OUTERSPRING 8 "B"CLUTCHDAMPER PISTON INNERSPRING 9 "B"CLUTCHDAMPER PISTON SPRING SEAT SPRING ILLUSTRATION NO. 3: SPRING ILLUSTRATIONNO. 25: 10 "D"CLUTCH DAMPER PISTON FREE LENGTH = 1.495" FREE LENGTH = 1.830" 11 "D"CLUTCH DAMPER PISTON SPRING SPRING DIAMETER= .360" SPRING DIAMETER= .435" 12 "D"CLUTCH DAMPER PISTON SPRING SEAT WIREDIAMETER = .035" WIRE DIAMETER = .040" 13 "D"CLUTCH VALVESLEEVE 14 "D"CLUTCH VALVERETAINER SPRING ILLUSTRATION NO. 7: SPRING ILLUSTRATIONNO. 27: 15 "D"CLUTCH VALVE FREE LENGTH = 3.160" FREE LENGTH = 1.660" 16 PRESSUREREGULATOR VALVE SPRING SPRING DIAMETER= .595" SPRING DIAMETER= .360" 17 PRESSUREREGULATOR VALVE WIREDIAMETER = .044" WIRE DIAMETER = .036" 18 REAR SIDE COVER RETAINING BOLT, 34 mm LENGTH(2) 19 REAR SIDE COVER RETAINING BOLT, 17 mm LENGTH(3) SPRING ILLUSTRATION NO. 8: SPRING ILLUSTRATIONNO. 30: 20 REAR SIDE COVER RETAINING BOLT, 21 mm LENGTH(1) FREE LENGTH = 1.560" FREE LENGTH = 3.160" 21 REARSIDECOVER SPRING DIAMETER= .430" SPRING DIAMETER= .595" 22 FRONTSIDE COVERRETAINING BOLT, 17 mm LENGTH(4) WIREDIAMETER = .040" WIRE DIAMETER = .044" 23 FRONTSIDE COVERRETAINING BOLT, 29 mm LENGTH(1) SPRING ILLUSTRATION NO. 11: SPRING ILLUSTRATIONNO. 35: 24 FRONTSIDECOVER FREE LENGTH = 1.653" FREE LENGTH = 1.660" 25 TORQUE CONVERTER LOC K-UP VALVE SPRING SPRING DIAMETER= .550" SPRING DIAMETER= .360" 26 TORQUECONVERTERLOCK-UP VALVE WIREDIAMETER = .044" WIRE DIAMETER = .036" 27 2-3 SHIFTVALVE SPRING 28 2-3 SHIFTVALVE SPRING ILLUSTRATION NO. 16: SPRING ILLUSTRATIONNO. 37: 29 "C" CLUTCH DAMPER PISTON FREE LENGTH = 3.575" FREE LENGTH = 2.515" 30 "C" CLUTCH DAMPER PISTON SPRING SPRING DIAMET ER = .600" SPRING DIAMETER= .410" 31 "C" CLUTCH DAMPER PISTON SPRING SEAT WIREDIAMETER = .080" WIRE DIAMETER = .050" 32 "B" CLUTCH REGULATOR VALVE RETAINER 33 "B" CLUTCH REGULATOR VALVE 34 1-2 SHIFTVALVE 35 1-2 SHIFTVALVE SPRING Copyright © 2003 ATSG

Figure 8 Legend


03-32 AUTOMATIC TRANSMISS ION SERVICE GROUP

Page 10 of 35

Technica l Serv ice Infor mation  Print document ZF-4HP-22/24 MODEL "E-7", "5 SOLENOID" In order to print this document from Scribd, you'll LOWER "REAR" VALVE BODY first need to download it. 1

0 24 3 4 8 2 5 7 0 3 1

6 4 2 6 2 4 3 4 0 1

Download And Print

Cancel

0 4 1 5 7 2 3. 3 3 4

2 0 . 6 3 0

4 0 1

L egend An d Spri ng Specif ications F ound On N ext Page.

1 0 4 3 4 2 6 2

2 10 43 8

4 8 5 26 2 1 44 8 6 / 2

10 43 47 42 62 86 19 3

Rear Side Exploded Vi ew 44 43 42

46

45

47

6 8 1 6 2 4 3 4 0 1 4

49

7 4

48 50

41 HARNESS BRACKET

51 52 53

56 55 54

57

58

59 60 10 43 4 8 5 26 24 1 4 8 / 2 6

F ront Side Exploded Vi ew

62 HARNESS CLIPS

61


Figure 9

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Technica l Serv ice Infor mation  Print document to print this document fromSPECIFICATIONS Scribd, you'll FIGUREIn9order LEGEND AND SPRING

first need to download it. SPRING ILLUSTRATION NO. 43: 41 REAR SIDE COVERRETAINING BOLTS, 17 mm LENGTH (6) FREE LENGTH = 1.365" 42 REARSIDECOVER SPRING DIAMETER= .355" 43 PRESSURE REDUCING VALVE "2" SPRING WIRE DIAMETER = .044" 44 PRESSURE REDUCING VALVE "2" Cancel Download And Print 45 "F"CLUTCHDAMPER PISTON SPRING SEAT SPRING ILLUSTRATION NO. 46: 46 "F"CLUTCH DAMPER PISTON SPRING FREE LENGTH = 3.290" 47 "F"CLUTCHDAMPER PISTON SPRING DIAMETER= .600" 48 PRESSURE REDUCING VALVE "1" SPRING WIRE DIAMETER = .043" 49 PRESSURE REDUCING VALVE "1" 50 LOWER REAR VALVEBODY CASTING SPRING ILLUSTRATION NO. 48: 51 "C' " CLUTCH DAMPER PISTON FREE LENGTH = 1.535" 52 "C' "CLUTCH DAMPER PISTON OUTERSPRING SPRING DIAMETER= .365" 53 "C' " CLUTCH DAMPER PISTON INNER SPRING WIRE DIAMETER = .044" 54 "E"CLUTCH DAMPER PISTON INNER SPRING 55 "E"CLUTCH DAMPER PISTON OUTER SPRING SPRING ILLUSTRATION NO. 52: 56 "E"CLUTCH DAMPER PISTON FREE LENGTH = 2.945" 57 "F"CLUTCH VALVERETAINER SPRING DIAMETER= .600" 58 "F"CLUTCHVALVE WIRE DIAMETER = .066" 59 3-4 SHIFTVALVE 60 3-4 SHIFTVALVE SPRING 61 FRONTSIDECOVER 62 FRONTSIDE COVERRETAINING BOLTS, 17 mm LENGTH(5)

SPRING ILLUSTRATION NO. 53: FREE LENGTH = 3.511" SPRING DIAMETER= .405" WIRE DIAMETER = .049" SPRING ILLUSTRATION NO. 54: FREE LENGTH = 4.556" SPRING DIAMETER= .510" WIRE DIAMETER = .037" SPRING ILLUSTRATION NO. 55: FREE LENGTH = 3.330" SPRING DIAMETER= .685" WIRE DIAMETER = .070" SPRING ILLUSTRATION NO. 60: FREE LENGTH = 2.445" SPRING DIAMETER= .472" WIRE DIAMETER = .040"


Figure 9 Legend


Page 12 of 35

Technica l Serv ice Infor mation  Print document ZF-4HP-22/24 MODEL "E-7", SOLENOID" In order to print this document from"5 Scribd, you'll SOLENOID BODY first needSHIFT to download it. 64

65

Download And Print

Cancel 66

64

65 76

63

70

67 6 4 2 6 2 4 3 4 0 1

68

69

71 72 74

73

75

1 0 24 3 4 8 2 5 7 0 3 1

6 4 2 6 2 4 3 4 0 1

2 0 . 6 3 0 4 1 5 7 0 2 3. 3 3 4 4 0 1

1 0 4 3 4 2 6 2

2 10 43 8

4 8 5 26 2 1 44 8 8 6 / 2

10 43 47 42 62 86 19 3

63 SHIFTSOLENOID BODY CASTING 64 SOLENOID RETAINING BRACKET 65 SOLENOID RETAINING BOLT, 11 mm LENGTH 66 MV-2 SHIFTSOLENOID ASSEMBLY 67 1-2 AND 3-4 SHIFTCONTROL VALVE 68 1-2 AND 3-4 SHIFTCONTROL VALVESPRING 69 1-2 AND 3-4 SHIFTCONTROL VALVEBORE PLUG 70 1-2 AND 3-4 SHIFTCONTROL BORE PLUG RETAINER 71 T.C.C. LOCK-UP DAMPER PISTON 72 T.C.C. LOC K-UP DAMPERPISTON SPRING 73 T.C .C . LOC K-UPDAMPER PISTON SPRING SEAT 74 T.C .C . LOCK-UP DAMPER PISTON SPRING SEATRETAINER 75 SOLENOID BODY TO CHANNEL PLATESPACERPLATE 76 MV-1 SHIFTSOLENOID ASSEMBLY

SPRING ILLUSTRATION NO. 68: FREE LENGTH = 1.542" SPRING DIAMETER= .372" WIREDIAMETER = .035" SPRING ILLUSTRATION NO. 72: FREE LENGTH = 3.622" SPRING DIAMETER= .422" WIREDIAMETER = .044"


Figure 10

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Page 13 of 35

Technica l Serv ice Infor mation  Print document In order to print this document from"5 Scribd, you'll ZF-4HP-22/24 MODEL "E-7", SOLENOID" first need to download it. PRESSURE CONTROL SOLENOID BODY

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79

77

64 65

1 0 24 3 4 8 2 5 7

78

0 3 1

65 64

1 0 24 3 4 8 2 5 7

6 4 2 6 2 4 3 4 0 1

0 3 1

2 0 .

6 3 0 4 1 5 7 0 2 3. 3 3 4 4 0 1

1 0 4 3 4 2 6 2

2 10 43 8

4 8 5 26 2 1 44 8 6 / 2

10 43 47 42 62 86 19 3

64 SOLENOID RETAINING BRACKET 65 SOLENOID RETAINING BOLT, 11 mm LENGTH 77 PRESSURE CONTROL SOLENOID BODY CASTING 78 MV-3 LOCK-UPCONTROL SOLENOID ASSEMBLY 79 MV-5 PRESSURECONTROL SOLENOID ASSEMBLY


Figure 11

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Technica l Serv ice Infor mation  Print document In order to print this document from"5 Scribd, you'll ZF-4HP-22/24 MODEL "E-7", SOLENOID" first need to LOCKOUT download it. SOLENOID BODY REVERSE 64 65 80 Cancel

91

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90 89

81

1 0 4 3 4 2 6 2

88

2 8

82 84

83

85

87

86

1 0 24 3 4 8 2 5 7 0 3 1

6 4 2 6 2 4 3 4 0 1

2 0 . 6 3 0 4 1 7 0 5 2 3. 3 3 4 4 0 1

1 0 4 3 4 2 6 2

2 10 43 8

4 8 5 26 2 1 44 8 8 6 / 2

10 43 47 42 62 86 19 3

64 SOLENOID RETAINING BRACKET 65 SOLENOID RETAINING BOLT, 11 mm LENGTH 80 REVERSELOC KOUTSOLENOID BODY CASTING 81 MV-4 REVERSELOC KOUTSOLENOID ASSEMBLY 82 MODULATION VALVE 83 MODULATION VALVE SPRING 84 MODULATION VALVESLEEVE 85 MODULATION VALVE BORE PLUG 86 MODULATION VALVE BORE PLUG RETAINER 87 MODULATION VALVERETAINER 88 REVERSELOC KOUTVALVE 89 REVERSELOC KOUTVALVE SPRING 90 REVERSELOC KOUTVALVE SPRING SEAT 91 REVERSELOC KOUTSPRING SEATRETAINER



Figure 12

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Download And Print .175" DIAMETER CHECKBALL (Some M odels Only)

Retainer

Retainer

DIRECT ACCUMULATOR .046" Cup Up

Retainer INTERMEDIATE ACCUMULATOR .032" Cup Up

Retainer

INTERMEDIATE CLUTCH FEED .046" Cup Down


Figure 13

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ZF-4HP-22/24 MODEL "E-7", "5 SOLENOID" first need to download it. LOWER "REAR" VALVE BODY Cancel

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OVERDRIVE ACCUMULATOR .039" Cup Up

Retainer

PLASTIC VALVE AND SPRING

INPUT ACCUMULATOR .052" Cup Down


Figure 14

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FORWARD ACCUMULATOR .062" Cup Down

.235" DIAMETER PLASTIC CHECKBALL

LOW/REVERSE ACCUMULATOR .032" Cup Down

015 695

OVERDRIVE .046" Cup Down


Figure 15

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Technica l Serv ice Infor mation  Print document In order to print this document from"5 Scribd, you'll ZF-4HP-22/24 MODEL "E-7", SOLENOID" first needALL to download it. SOLENOID BODIES

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.175" DIAMETER CHECKBALL

Copyright © 2003 2000 ATSG

Figure 16

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Page 19 of 35


ZF 4HP-22/24 SERIES

DIAGNOSTIC INFORMATION Cancel

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10 4

9 40

1 28

9

D B

FOR MODEL " E9" , " 4 SOLENOI D" VALVE BODY Ref er to F igu re 18 for identif ication , location and fu ncti on of the 5 solenoids, alon g with th e shi ft solenoi d fi ri ng order f or the " E9" 4 solenoid models. Ref er to F igu r e 19 for i nternal wir e schematic and case connector termi nal i denti fi cation, along with a r esistance char t to check the int er nal electroni c components. Ref er to F igu re 20 for i ndi vidual solenoid operati on. Ref er to F igu re 21 for Complete Valve Body Assembly expl oded view. Ref er to F igu re 22 f or L ower F ron t Valve Body exploded view, with valve identif icati on. Ref er to F igu re 23 for L ower Rear Valve Body exploded view, with valve identif ication . Ref er to F igu re 24 f or M V-5 Solenoi d Body exploded view, with valve identif ication . Ref er to F igu re 25 f or M V-1 and M V-2 Solenoid Body exploded view, with valve identif ication . Ref er to F igu re 26 f or M V-3 L ock-Up Solenoid Body exploded view, with i denti f ication . Ref er to F igu res 27, 28, 29 and 30 for r etain er, checkball and ori f ice location s.

MODEL YEAR USAGE CHART M odel Year

Valve Body M odels

86 87 88 89 90 91 92 93 94

1st Version, Earl y " E-7" , 5 Solenoid 2nd Version, Late " E-7" , 5 Solenoid 3rd Version, " E-9" , 4 Solenoid Copyright © 2003 ATSG

Figure 17

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Page 20 of 35

Technical Service Informatio n  Print document ZF-4HP-22/24 "E-9", SOLENOID" In order to printMODEL this document from"4 Scribd, you'll IDENTIFICATION, LOCATION AND FUNCTION first need to download it. MV-1 Solenoid Cancel

MV-2 Solenoid

2 8 0 7 2 4 3 4 0 1

9

MV-3 Solenoid Download And Print

2 5 8

10 43 1-

1

10

43

89

$ $ 2 r N m 8 r 3 o 2 0 4 F 9 8 7 2 1 3 4 4 0 1 D M F R O R 8 M 8 2 3 1 2 N E S T 1

4 8 5 26 24 4 8 6 1 / 2

42

7

04

5

Speed Sensor

MV-5 Solenoid MV-2 Solenoid

MV-3 Solenoid

MV-1 Solenoid

MV-5 Solenoid

Solenoid Function

Gear

MV-1 MV-2

MV-1

Shif t Contr ol

1st

OF F

ON

MV-2

Shif t Contr ol

2nd

ON

ON

3rd

ON

OF F

4th

OF F

OF F

Rev 0 mph

ON

OF F

Rev Above 3 mph OF F MV-3

L ock-Up Control

MV-5

L in e Pressur e Contr ol

ON


Figure 18

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AUTOMATIC TRANSMISSION SERVICE GROUP

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Technica l Serv ice Infor mation  Print document ZF-4HP-22/24 MODEL "E-9", "4 this SOLENOID" In order to print document fromINTERNAL Scribd, you'll WIRE SCHEMATIC AND CONNECTOR TERMINAL IDENTIFICATION first need to download it. Cancel

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Note: Th e case connector on thi s un it i s not nu mbered on conn ector for i denti f ication . ATSG has chosen the nu mbers you see so that you can use the char t below to do a r esistance check on in tern al components.

4

5 6

3

8 7 1

View L ooking I nto Case Connector

COMPONENT

TERM I NAL S

RESI STAN CE

PART NUM BER

M V 1 Solenoid

5 And 6

30 - 34 Ohms

0501 310 967

M V 2 Solenoid

8 And 6

30 - 34 Ohms

0501 310 967

M V 3 Solenoid

7 And 6

30 - 34 Ohms

0501 310 967

M V 5 Solenoid

1 And 6

4.5 - 6.5 Ohms

0501 311 500

Outpu t Speed Sensor

3 And 4

265 Oh ms (72° F )

0501 311 086

6 5 7

8 1 3 4

PURPLE GRAY

PURPLE

PURPLE

PURPLE

RED

LT. GREEN

MV 1

MV 3

MV 2

MV 5

LT. BLUE BROWN BROWN

NOT E: Some in ter nal wir e colors may vary.

Output Sensor


Figure 19

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Page 22 of 35

Technica l Serv ice Infor mation  Print document ZF-4HP-22/24 MODEL "E-9", VALVE BODY, In order"4 to SOLENOID" print this document from Scribd, you'll SOLENOID OPERATION first need to download it. MV1-MV3

SOLENOID "OFF" X PRESSURE F ROM THE SHIF T VALVE THAT TH E SOLENOID CONTROLS IS EXH AUSTED

Cancel

SOLENOID "ON"

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X

EXHAUST BLOCKED

MV 1-3

MV 1-3

From Pr essur e reduci ng valve 1 OPEN

From Pr essur e reduci ng valve 1 BL OCKED Fr om the shi f t valve the Solenoid contr ols

To the shi f t valve the Solenoid contr ols

SUMMARY:

When M V 1 thr u 3 is in the " OF F " state, Solenoid reducing pressur e, fr om Pressur e r educin g valve 1, is blocked by the solenoi d and oil pressur e fr om the valve that t he solenoi d contr ols is exh austed at the rear of the solenoi d. When M V 1 thr u 3 is in t he " ON" state, Solenoid reducing pr essur e, fr om Pressur e r educin g valve 1, is open th rough the solenoi d and is appli ed to the valve that th e solenoi d controls. Th e exh aust at th e r ear of the solenoi d is closed.

MV-5 (L ine Pr essur e Solenoi d)

SOLENOID "OFF"

SOLENOID "ON"

MV-5 EXHAUST BLOCKED

MV-5 EXHAUST OPEN

X

X

F rom Pr essur e reducing valve 2 to M od. valve

F r om Pressur e reducing valve 2 and M od.valve

SUMMARY: When M V-5 solenoid i s " OF F," solenoid reducing pr essur e, fr om Pressur e reducing valve 2, is hi gh to the M odulati ng valve whi ch creates hi gh l in e pressur e. When M V-5 solenoid i s " ON," solenoid r educin g pressur e, fr om Pressur e r educin g valve 2, is low to the M odulati ng valve which creates low li ne pressur e.


Figure 20

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Technica l Serv ice Infor mation  Print document In order to print this document from"4 Scribd, you'll ZF-4HP-22/24 MODEL "E-9", SOLENOID" first need to download it. ASSEMBLY VALVE BODY Cancel

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7 8 6

2 8 0 7 2 4 3 4 0 1

9

2 5 8

D M F R O R M 8 8 2 3 1 2 N E S T 1

$ $ 2 r N m 8 r 3 o 2 0 F 4 8 9 2 7 1 3 4 4 0 1

5

4

3

10 43 1-

1

10

43

89

4 8 5 26 24 4 8 6 1 / 2

42

7

04

5

2

1

1 LOWERFRONTVALVE BODY ASSEMBLY 2 LOWERREAR VALVE BODY ASSEMBLY 3 VALVEBODY SPACERPLATE 4 SPACER PLATE TO C HANNEL PLATE GASKET 5 CHANNEL PLATE ASSEMBLY

6 MV-5 SOLENOID BODY ASSEMBLY 7 MV-3 SOLENOID BODY ASSEMBLY 8 MV-1 AND MV-2 SOLENOID BODY ASSEMBLY


Figure 21

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Page 24 of 35

Technica l Serv ice Infor mation  Print document ZF-4HP-22/24 MODEL "E-9", SOLENOID" In order to print this document from"4 Scribd, you'll "FRONT" firstLOWER need to download it. VALVE BODY

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Cancel 2 8 0 7 2 4 3 4 0 1

2 5 8

9

10 43 1-

1

10

43


$ $ 2 r N m 8 r 3 o 2 0 F 4 8 9 7 2 1 3 4 4 0 1 D M F R O R M 8 8 1 2 3 2 N E S T 1

4 8 5 26 2 1 44 8 6 / 2

42

7

89

04

5

5

21

4

3 2 1

7 9

10

6

21

8

22 13

21

12 11 17 18 1-

1

10

43

89

42

7

04

16

15

14

19

25

5

20

Rear Side Expl oded V iew

1

30 29 28

32 34 1-

1

10

43

89

42

7

04

31

33 35

5

36

27

26

F ront Side Ex ploded Vi ew

38 40

37

39

41


Figure 22

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Page 25 of 35

Technica l Serv ice Infor mation  Print document FIGUREIn22 LEGEND AND SPRING SPECIFICATIONS order to print this document from Scribd, you'll 1 LOWER FRONTVALVEBODY CASTING first need to download it. 37 "A"CLUTCHDAMPERPISTON 2 "C' "CLUTCH VALVESPRING 38 "A"CLUTCHDAMPERSPRING 3 "C' "CLUTCH VALVE 39 "A"CLUTCHDAMPERPISTON SPRING SEAT 4 2-3 SHIFTVALVE 40 "A" CLUTCH DAMPER SPRING SEATRETAINER Cancel Download AndSHIFT Print 5 2-3 SHIFTVALVESPRING 41 MANUAL VALVE 6 "C"CLUTCHVALVE 7 "C"CLUTCHVALVERETAINER SPRING ILLUSTRATION NO. 2: SPRING ILLUSTRATIONNO. 15: 8 "B"CLUTCHDAMPER PISTON FREE LE NGT H = 1.075" FREE LENGTH = 1.655" 9 "B"CLUTCHDAMPER PISTON OUTERSPRING SPRING DIAMET ER = .280" SPRING DIAMETER= .560" 10 "B" CLUTCH DAMPER PISTON INNER SPRING WIRE DIAMETER = .033" WIRE DIAMETER = .045" 11 "B" CLUTCH DAMPER PISTON SPRING SEAT 12 1-2 SHIFTVALVE SPRING ILLUSTRATIONNO. 19: SPRING ILLUSTRATION NO. 5: 13 1-2 SHIFTVALVE SPRING FREE LENGTH = 3.625" FREE LENGTH = 1.925" 14 "D"CLUTCH DAMPER PISTON SPRING DIAMETER= .363" SPRING DIAMETER= .600" 15 "D"CLUTCH DAMPER PISTON SPRING WIREDIAMETER = .033" WIRE DIAMETER = .080" 16 "D"CLUTCH DAMPER PISTON SPRING SEAT 17 "D"CLUTCH VALVERETAINER SPRING ILLUSTRATION NO. 9: SPRING ILLUSTRATIONNO. 29: 18 "D"CLUTCH VALVE FREE LENGTH = 2.900" FREE LENGTH = 1.690" 19 PRESSUREREGULATOR VALVE SPRING SPRING DIAMETER= .594" SPRING DIAMETER= .443" 20 PRESSUREREGULATOR VALVE WIREDIAMETER = .040" WIRE DIAMETER = .032" 21 REAR SIDE COVER RETAINING BOLT, 17 mm LENGTH(5) 22 REAR SIDE COVER RETAINING BOLT, 24 mm LENGTH(1) SPRING ILLUSTRATION NO. 10: SPRING ILLUSTRATIONNO. 32: 25 REARSIDECOVER FREE LENGTH = 1.580" FREE LENGTH = 3.310" 26 FRONTSIDE COVERRETAINING BOLT, 17 mm LENGTH(3) SPRING DIAMETER= .432" SPRING DIAMETER= .585" 27 FRONTSIDE COVERRETAINING BOLT, 29 mm LENGTH(1) WIREDIAMETER = .040" WIRE DIAMETER = .045" 28 FRONTSIDECOVER 29 TORQUE CONVERTER LOC K-UP VALVE SPRING SPRING ILLUSTRATION NO. 13: SPRING ILLUSTRATIONNO. 33: 30 TORQUECONVERTERLOCK-UP VALVE FREE LENGTH = 1.880" FREE LENGTH = 1.590" 31 "C" CLUTCH DAMPER PISTON SPRING SEAT SPRING DIAMETER= .367" SPRING DIAMETER= .442" 32 "C" CLUTCH DAMPER PISTON OUTERSPRING WIREDIAMETER = .032" WIRE DIAMETER = .032" 33 "C" CLUTCH DAMPER PISTON INNER SPRING SPRING ILLUSTRATIONNO. 38: 34 "C" CLUTCH DAMPER PISTON FREE LENGTH = 2.727" 35 "B" CLUTCH REGULATOR VALVE RETAINER SPRING DIAMETER= .400" 36 "B" CLUTCH REGULATOR VALVE WIRE DIAMETER = .050"

Figure 22 Legend



Page 26 of 35

Technica l Serv ice Inform ation  Print document In order to print this document from"4 Scribd, you'll ZF-4HP-22/24 MODEL "E-9", SOLENOID" "REAR" first LOWER need to download it. VALVE BODY

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Cancel 2 8 0 7 2 4 3 4 0 1

9


2 5 8

$ $ 2 r N m 8 r 3 o 2 0 4 F 9 8 7 2 4 1 3 4 0 1

1-

1

10

43

89

10 D M F 43 O R R 8 M 8 1 2 3 4 2 N E S 8 5 26 T 1 2 1 44 8 6 / 2 42

7

04

5

42 44

45 46

47 49

48 43

50 51

Rear Side Expl oded V iew

10 43 4 8 5 26 8 6

2 1 / 2 44

52

53 54 55

56 57 59 61

58

60

10 43 4 8 5 26 24 1 4 8 / 2 6

62 63

65 HARNESS CLIPS

64

F ront Side Expl oded V iew


Figure 23

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Page 27 of 35

Technica l Serv ice Infor mation  Print document FIGUREIn23 LEGEND AND SPRING SPECIFICATIONS order to print this document from Scribd, you'll 42 REAR SIDE COVERRETAINING BOLTS, 17 mm LENGTH (3) first need to download it. 43 REAR SIDE COVERRETAINING BOLTS, 21 mm LENGTH(2) 44 REARSIDECOVER SPRING ILLUSTRATION NO. 45: 45 PRESSURE REDUCING VALVE "1" SPRING FREE LENGTH = 1.395" Cancel Download Print 46 PRESSURE REDUCING VALVE "1" SPRINGAnd DIAMET ER= .305" 47 "F"CLUTCHDAMPERPISTON WIRE DIAMETER = .040" 48 "F"CLUTCH DAMPER PISTON SPRING 49 "F"CLUTCH DAMPER PISTON SPRING SEAT SPRING ILLUSTRATION NO. 48: 50 SAFETY VALVE SPRING FREE LENGTH = 3.160" 51 SAFETY VALVE SPRING DIAMETER= .690" 52 LOWER REAR VALVEBODY CASTING WIRE DIAMETER = .044" 53 "C' " CLUTCH DAMPER PISTON SPRING ILLUSTRATION NO. 50: 54 "C' "CLUTCH DAMPER PISTON OUTER SPRING FREE LENGTH = 1.267" 55 "C' " CLUTCH DAMPER PISTON INNER SPRING SPRING DIAMETER= .315" 56 "E"CLUTCH DAMPER PISTON WIRE DIAMETER = .025" 57 "E"CLUTCH DAMPER PISTON SPRING 58 "F"CLUTCHVALVE SPRING ILLUSTRATION NO. 54: 59 "F"CLUTCH VALVERETAINER FREE LENGTH = 2.900" 60 PRESSURE REDUCING VALVE "2" SPRING DIAMETER= .603" 61 PRESSURE REDUCING VALVE "2" SPRING WIRE DIAMETER = .065" 62 3-4 SHIFTVALVE 63 3-4 SHIFTVALVE SPRING 64 FRONTSIDECOVER 65 FRONTSIDE COVERRETAINING BOLTS, 17 mm LENGTH(5)

SPRING ILLUSTRATION NO. 55: FREE LENGTH = 3.490" SPRING DIAMETER= .408" WIRE DIAMETER = .045" SPRING ILLUSTRATIONNO. 57: FREE LENGTH = 2.905" SPRING DIAMETER= .614" WIRE DIAMETER = .065" SPRING ILLUSTRATIONNO. 61: FREE LENGTH = 1.515" SPRING DIAMETER= .339" WIRE DIAMETER = .045" SPRING ILLUSTRATIONNO. 63: FREE LENGTH = 1.595" SPRING DIAMETER = .67" WIRE DIAMETER = .032"


Figure 23 Legend



Page 28 of 35

Technica l Serv ice Infor mation  Print document In order to print this document from"4 Scribd, you'll ZF-4HP-22/24 MODEL "E-9", SOLENOID" first needMV-5 to download it. SOLENOID BODY 81

Cancel

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66 67

82

80 79

83 78 69

D M F R O R 8 M 8 3 1 2 2 N E S T 1

68

76

77

70 72 74

73 71

75

2 8 0 7 2 4 3 4 0 1

9

2 5 8

10 43 1

-1

10

43

89

$ $ 2 r N m 8 r 3 2 o 0 4 F 8 9 2 7 1 3 4 4 0 1 D M F R O R 8 M 8 2 3 1 2 N E S T 1

4 8 5 26 2 1 44 8 6 / 2

42

7

04

5

66 SOLENOID RETAINING BRACKET 67 SOLENOID RETAINING BOLT, 11 mm LENGTH 68 MV-5 LINE PRESSURE SOLENOID ASSEMBLY 69 MV-5 LINE PRESSURE SOLENOID "O"RING 70 MODULATION VALVE 71 MODULATION VALVERETAINER 72 MODULATION VALVE SPRING 73 MODULATION VALVESPRING SLEEVE 74 MODULATION VALVE BOREPLUG 75 MODULATION VALVE BORE PLUG RETAINER 76 MODULATION VALVE BALANCE SPRING 77 MODULATION VALVE ADJUSTING PLUG "O" RING 78 MODULATION VALVE ADJUSTING PLUG 79 REVERSELOC KOUTVALVE 80 REVERSELOC KOUTVALVE SPRING 81 REVERSELOC KOUTVALVE BORE PLUG 82 REVERSE LOCKOUT VALVE BORE PLUG RETAINER 83 MV-5 SOLENOID BODY CASTING

SPRING ILLUSTRATION NO. 72: FREE LENGTH = 1.245" SPRING DIAMETER= .302" WIREDIAMETER = .039" SPRING ILLUSTRATION NO. 76: FREE LENGTH = .770" SPRING DIAMETER= .377" WIREDIAMETER = .027" SPRING ILLUSTRATION NO. 80: FREE LENGTH = 1.835" SPRING DIAMETER= .380" WIREDIAMETER = .035"


Figure 24

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Page 29 of 35

Technica l Serv ice Infor mation  Print document In order to print this document from"4 Scribd, you'll ZF-4HP-22/24 MODEL "E-9", SOLENOID" first needAND to download MV-1 MV-2it.SOLENOID BODY 67 66

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66

67

93

91 92

87 84 85

86

2 8 0 7 2 4 3 4 0 1

2 5 8

9

90 89 88

2 8 0 7 2 4 3 4 0 1

9

2 5 8

10 43 1-

1

10

43

89


4 8 5 26 2 1 44 8 6 / 2

42

7

04

5

66 SOLENOID RETAINING BRACKET 67 SOLENOID RETAINING BOLT, 11 mm LENGTH 84 T.C .C . VALVE BOREPLUG RETAINER 85 T.C .C . VALVEBORE PLUG 86 TORQUE CONVERTERCLUTCH VALVE 87 TORQUE CONVERTERCLUTCH VALVESPRING 88 LUBRICATION VALVESPRING RETAINER 89 LUBRICATION VALVESPRING 90 LUBRICATION VALVE 91 MV-2 SHIFTSOLENOID ASSEMBLY 92 MV-1 SHIFTSOLENOID ASSEMBLY 93 SHIFTSOLENOID BODY CASTING



Figure 25

03-32


Page 30 of 35

Technica l Serv ice Infor mation  Print document In order to print this document from"4 Scribd, you'll ZF-4HP-22/24 MODEL "E-9", SOLENOID" first needMV-3 to download it. SOLENOID BODY Cancel

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94

95

67 66

2 8 0 7 2 4 3 4 0 1

9

2 5 8

10 43 1-

1

10

43

89


4 8 5 26 2 1 44 8 6 / 2

42

7

04

5

66 SOLENOID RETAINING BRACKET 67 SOLENOID RETAINING BOLT, 11 mm LENGTH 94 MV-3 LOCK-UP SOLENOID ASSEMBLY 95 MV-3 SOLENOID BODY CASTING


Figure 26

03-32


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Technica l Servi ce Inform ation  Print document In order to print this document from"4 Scribd, you'll ZF-4HP-22/24 MODEL "E-9", SOLENOID" firstLOWER need to download it. "FRONT" VALVE BODY Cancel

.175" DIAMETER CHECKBALL

Download And Print

(Some M odels Only)

Retainer

Retainer

DIRECT ACCUMULATOR .035" Cup Up

Retainer INTERMEDIATE ACCUMULATOR .040" Cup Up

Retainer

INTERMEDIATE CLUTCH FEED .040" Cup Down


Figure 27

03-32

AUTOMATIC TRANSMISSION SERVICE GROUP

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Technica l Serv ice Infor mation  Print document In order to print this document from"4 Scribd, you'll ZF-4HP-22/24 MODEL "E-9", SOLENOID" firstLOWER need to download it. VALVE BODY "REAR" Cancel

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OVERDRIVE ACCUMULATOR .040" Cup Up

Retainer

PLASTIC VALVE AND SPRING

INPUT ACCUMULATOR .055" Cup Down


Figure 28

03-32


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Technica l Serv ice Infor mation  Print document In order to print this document from"4 Scribd, you'll ZF-4HP-22/24 MODEL "E-9", SOLENOID" first need to download it. PLATE CHANNEL


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Download And Print .040" Cup Down

FORWARD ACCUMULATOR .032" Cup Down


LOW/REVERSE ACCUMULATOR .032" Cup Down

.047" Cup Down OVERDRIVE .062" Cup Down


Figure 29

03-32


Page 34 of 35

ZF4HP22

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