Yard Crane

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Marathon™

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B R O M M A

PRODUCT CATALOG YARD CRANE SPREADERS ○

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A Tradition Of Innovation

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RUN TO WIN: BROMMA MARATHON™ YARD SPREADERS There is a simple reason why terminals choose Bromma yard crane spreaders: they perform better. Bromma’s family of dedicated, purpose-built yard spreaders are high-productivity, low-downtime, lowmaintenance, long-distance runners – spreaders that deliver an excellent return on investment. The product family we call Bromma Marathon™ performs reliably, day after day, year after year, in some of the most demanding terminals in the world. It’s this kind of performance, proven worldwide over many years, that has made Bromma the industry’s first name in yard crane spreaders.

Run Cleaner In recent years environmental concerns have taken on increasing importance at terminals around the world. By virtually eliminating hydraulics, all-electric Bromma Marathon™ spreaders offer a clear choice to environmentally-sensitive terminals. All-electric spreaders mean no oil leaks, and no oil spills. They reduce the risk of costly clean-up. By eliminating the hydraulic power pack, Bromma all-electric spreaders [available in 40 foot and 45 foot versions] dramatically lower spreader energy costs. In fact, it’s estimated

that a Bromma all-electric spreader uses just 1/10th of the annual energy of a hydraulic yard crane spreader. In addition, Bromma spreaders are strong and light: all-electric spreaders are often substantially lighter than the spreaders they replace. This can significantly reduce the annual crane energy costs as well.

Run Faster Of course, the greatest “risk factor” when it comes to environmental impact are diesel emissions – the pollution created by container ships idling at the dock and trucks idling outside the terminal. Highperformance yard spreaders enable ships to turn round faster and for trucks to come and go faster. Bromma Marathon™ spreaders accomplish this through highly productive twin-lift and separating twinlift spreaders.

Bromma Over the years Telescopic mobile harbour crane spreader, 1978

1965 First telescopic spreader on the market

First RTG spreader (EH8) 1983 Bromma Inc started production in the US, 1986

3 The recently redesigned and newly optimized Bromma Marathon™ twin-lift spreaders include the YTS45 separating twin-lift and the YTR40 regular twin-lift. The redesigned separating twin-lift spreader features simplified yard spreader end beams, as well as an optional Bromma TTDS Twin-Twenty Detection System. Failsafe logic and interlocks also ensure safety. The separating distance of YTS45 spreaders is 1000mm under full load and 1.6m under 2x25 t load. Finally, Bromma’s newly optimized Marathon™ family is feature-rich, including a side shift capability on both hydraulic and all-electric models. In addition, our YSX40E and YSX45E single-lift spreaders are now available with hydraulic flippers. YSX40/45EF

Run Smarter Bromma MarathonTM yard spreaders go the distance with more intelligence due to a spreader control and communications system that is unmatched in this industry for its versatility and performance. Optional Bromma SCS2 monitors spreader performance and diagnoses spreader faults. More than 2,000 SCS2 spreader nodes are in service today on spreaders all over the world. SCS2 is also available with Bluetooth® wireless technology, and a handheld PDA [personal digital assistant], making it possible for service technicians to diagnose a problem, program a spreader, or trouble-shoot a fault by cell phone from a distance of 100 meters.

The result? Bromma Marathon™ yard spreaders with SCS2 eliminate timely and costly service and repair events. SCS2 reduces the need for spreader changeouts. It speeds up the time for spreader repair. It shortens downtime. It delivers what makes for higher terminal profits: higher MMBF [mean moves between failure] and lower MTTR [mean time to repair]. In addition, SCS2 prevents downtime events by reducing electrical connections and minimizing conventional wiring. [Spreader downtime is the #1 cause of crane downtime, and electrical problems, at most terminals, are the #1 cause of spreader downtime.] By delivering specific fault information [monitoring and recording each individual sensor and switch, instead of monitoring a fault group], SCS2 ensures rapid data capture and very specific data intelligence. Purpose-designed for the world of container handling, it has the ruggedness to survive high-impact container handling and an operating protocol capable of smooth performance even in “dirty” terminal electrical environments.

Run Longer Bromma Marathon™ yard spreaders run longer, since the YSX40E and YSX45E all-electric units have no oil, and no oil filter to change, so that service intervals are lengthened, and service duration is shortened. [Service duration is also lower on these spreaders since Bromma’s box-beam design offers excellent ease of access to service technicians.] The ability

First smart spreader SSCS 1995

First twinlift spreader

First 45´ spreader 1988, to Hong Kong

Bromma Malaysia 1996

4 of Bromma Marathon™ spreaders to run longer makes them ideal for automated container handling environments. Further, by lengthening service intervals, Bromma Marathon™ spreaders ensure lower lifecycle costs.

Run Tougher The world of container handling is a rugged one. Only the toughest equipment survives. As with all Bromma products, Bromma Marathon™ yard crane spreaders are built to last. Bromma durability is due in part to Bromma’s insistence on the use of Swedish steel, which is renowned for its unique combination of strength, weldability, and formability. Bromma durability is also a result of Bromma design. Designing a better spreader doesn’t necessarily mean designing a more complicated spreader. Good design emerges from strong design values. At Bromma these values include easy accessibility, ease of maintenance, and interchangeable, standardized spare parts for a reduced spare parts inventory. Finally, Bromma durability results from stateof-the-art spreader factories in Nordic countries and Asia, where all major components are jig-built for a high degree of accuracy. At Bromma quality stability is one goal among many in our commitment to worldclass manufacturing.

Run With the Best To win the race, you also need a strong team behind you. Bromma Marathon™ yard crane spreaders are backed by the spreader industry’s strongest business partner. Bromma means strength: financial strength, staying power, and safety. Bromma means knowledge: spreaders are our only business, and on a global basis we have the industry’s most experienced spreader organization. Bromma means consistency: our “track record” dates back to 1965. We have always stood behind our products across their lifecycle, and the people that have worked closely with Bromma staff are usually our biggest fans. Bromma means reliability: we are an honest company with an ethical culture that has a tradition of stability, quality, professionalism, and trustworthiness. Bromma means resources: our staff of 490 manufactures Well over 1,000 spreaders a year, and our continuing investment in R&D is the industry’s highest. Finally, Bromma means global: we are the spreader business partner best-equipped to meet the needs of other global organizations.

Run to Win In the end, what sets Bromma apart from competitors is a major difference in lifetime value. For terminals seeking to win — to maximize profits and minimize downtime, run faster and run cleaner, to run stronger and run tougher — then you need to run with the best: the Bromma Marathon™ family of yard crane spreaders.

First separating twinlift spreader EH195, 1998 to Felixstowe

First all electric spreader, 2001 to Felixstowe

Bromma Tampere, 2003

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Key features By long experience of spreader design over the years the Bromma engineers have developed a number of smart and reliable design solutions for the Bromma Yard Crane Spreaders. Some of these solutions come from the rough environment of ship to shore spreaders. This guarantees that the spreaders withstand hard treatment with less servicing needs. These design solutions are a big part in the success of Bromma and the leading market position.

Floating ISO Twistlocks A well proven construction which allows for 6 mm of float in all lateral directions, providing efficient locating into container corner castings. The revised twistlock head shape improves the ability to handle non aligned 20’ containers.

Telescoping system The chain driven telescopic system, with shock absorbing blocks of spring washers and tension rods, comes directly from Brommas ship to shore spreaders.

All electric drive for twistlocks This service - and power-saving design is both simple and reliable. An electric motor drives the twistlock movement via a gearbox and rods connected to each twistlock pin.

Twin Boxes The twin boxes on the YTR40/45 and the YTS45 are identical with the corresponding ship to shore models. Now with increased float. They are better abled to handle non aligned 20ćontainers.

Manuals All Bromma Spreaders come with extensive technical manuals containing service and maintenance instructions. Available both as hard copies and on CD.

Box beam design / High strength steel The well proven Bromma Box beam design ensures excellent stability and strength combined with easy accessibility. All Bromma spreaders are built of premium Swedish steel, selected for its strength, weldability, and formability.

Glide plate system The contact surfaces between the main frame and the telescoping beams consists of grease lubricated low friction glide plates. This design has proven its reliability by being used on Brommas ship to shore spreaders for several years.

SCS2 Spreader Control system The SCS2 delivers advanced monitoring and diagnostic information. It also simplifies the spreader as it eliminates or minimizes junction boxes, terminal strips, relays and DIN rails. The CANopen field bus (optional) decreases cabling still more.

Electrical Cabinet A common downtime reason is connection failures caused by repetitive impact between the spreader and the containers. The electrical cabinets are mounted with specially designed shock absorbers, identical to the ship to shore spreaders. This together with the enclosure IP55 ensures many untroubled.... working hours.

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YSX40E / YSX45E All Electric

Twistlock motion achieved by an electric motor placed inside the end beam.

The BROMMA YSX40E /YSX45E are all electric mid range yard crane spreaders calculated for 2 million cycles. Rectangular frame design enabling easy location on containers. The electrical components and the cable chain system are well protected inside the main frame. The telescopic drive system consists of an electrical motor and a reduction gearbox connected to an endless chain system, which is fitted with a block of springs to absorb shock loads. This enables handling of slightly damaged containers. The system is durable, strong, stops accurately in all positions, has low weight, is easy to maintain and has long service intervals. A silent and priceworthy alternative for most applications. A clear choice to environmentallysensitive terminals.

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All electric Low maintenance needs High reliability with all electric 90% reduction of power consumption Environmental friendly Dedicated Yard Crane structure Bolted side guides

Technical data YSX40E Lifting Capacity Concentric Loading Eccentric Loading [+/- 10%] Lifting Lugs Capacity Hoisting Speed Horizontal Acceleration Tare Weight Design Criteria Twistlock motion 90o Telescoping 20’ to 40’ position Power Supply Control Voltage Electrical Cabinet Installed Power Telescopic system Twistlock system Total on spreader Maximum Power Consumption

YSX45E

41 tonne [40 LT] 41 tonne [40 LT] 4 x 10 tonne Max 1.0 m/s 0.5 m/ s2 5,800 Kg 6,400 Kg DIN 15018 H2B4 less than 1,0 s. ~ 22 s 400 VAC 50 Hz 24 VDC / 230 VAC/ 110 VAC Stainless steel IP 55

3.0 kW 2 x 0.37 kW 4.5 kW 3.0 kW

This specification is subject to alterations without prior notice.

Yard Crane Spreader Program Bromma yard crane spreaders are designed for use on rubber tyred, rail-mounted yard cranes, or overhead

bridge cranes. Today’s yard cranes, with their higher speeds and degrees of automation, increasingly require heavy-duty spreaders that can absorb considerable

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YSX40 / YSX45

Twistlock motion achieved by a doubleacting hydraulic cylinder placed inside the end beam.

The Bromma YSX40 /YSX45 are heavy duty yard crane spreaders calculated for 2 million cycles. Well proven design, structually based on the Bromma shipto shore spreaders. Telescoping and twistlocks are hydraulically operated. The electrical components and the cable chain system are well protected inside the main frame, and the hydraulic powerpack is entirely enclosed within the main frame to ensure maximum protection. Control valves for twistlock are mounted on the end beams, in order to simplify maintenance, and to minimize the number of hydraulic hoses in the cable chain system. The complete hydraulic unit is shock mounted in one sturdy frame with protective covers. Available with several automatic flipper combinations.

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High lifting capacity Robust and well proven design For demanding applications Long economic life Bolted side guides

Technical data YSX40

YSX45

Lifting Capacity Concentric Loading Eccentric Loading [+/- 10%] Lifting Lugs Capacity

41 tonne [40 LT] 41 tonne [40 LT] 4 x 10 tonne

Hoisting Speed

Max. 1.5 m/s

Tare Weight Design Criteria Twistlock motion 90o Telescoping 20’ to 40’ position 20’ to 45’ position Hydraulics System pressure Maximum flow Shock valve setting telescoping Power Supply Control Voltage Electrical Cabinet Maximum Power Consumption

7,600Kg 9,400 Kg DIN 15018 H2B4 less than 1,0 s. ~ 28 s ~ 30 s

100 bar. 50 l/min 70 bar 400/230 V AC 50 Hz or otherwise as agreed. 24 VDC / 230 VAC/ 110 VAC Stainless steel IP 55 5.5 kW


punishment. The benefits of a more robust design, a higher grade of materials, and a more rugged construction, are often not visible until a spreader has

been in service for several years. Yet, over the years Bromma yard crane spreaders have proven to offer superior long-term value for yard crane customers.

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YTR40 / YTR45


The Bromma YTR40 /YTR45 heavy duty yard crane spreaders calculated for 2 million cycles. Well proven design, structually based on the Bromma ship-to shore spreaders. Designed for twinlift capability to handle two 20ćontainers at the same time. Telescoping, twin boxes up/down and twistlocks are hydraulically operated.

Technical data

The twinlift unit mounted at the center of the main frame consists of four individual housings using the same twistlock design as in single lift. Each twistlock housing is raised and lowered with a separate cylinder, but work simultaneously. (All twinlift units up or down). The twin lift system is designed to allow irregularities between two 20' containers. Available with several automatic flipper combinations.

Twinlift of two 20’ containers

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High lifting capacity Robust and well proven design Twinlift For demanding applications Long economic life Bolted side guides

YTR40 Lifting Capacity One container

Lifting Lugs Capacity Hoisting Speed

YTR45

51 tonnes 51 tonnes ± 10% eccentric loading 2 x 32.5 tonnes 2 x 32.5 tonnes evenly loaded evenly loaded 4 x 10 tonne Max 1 m/s

Tare Weight 9,100Kg 10,600 Kg Design Criteria DIN 15018 H2B4 Twistlock motion 90o less than 1,0 second. Telescoping 20’ to 40’ position ~ 28 s 20’ to 45’ position ~ 30 s Twinlift unit up/down ~8 s Hydraulics System pressure 100 bar. Maximum flow 50 l/min 56 l/min Shock valve setting telescoping 70 bar Power Supply 400/230 V AC 50 Hz or otherwise as agreed. Control Voltage 24 VDC / 230 VAC/ 110 VAC Electrical Cabinet Stainless steel IP 55 Maximum Power Consumption 5.5 kW 7.5 kW This specification is subject to alterations without prior notice.

ISO 9001 quality Bromma Conquip AB spreaders are manufactured

under strict quality control procedures and Bromma Conquip AB being awarded ISO9001 certification. This is your best guarantee of receiving a quality

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YTS45


The Bromma YTS45 Heavy duty separating twin yard crane spreader calculated for 2 million cycles. Well proven design, structually based on the Bromma shipto shore spreaders. The YTS 45 is equipped with retractable twinlift units to be able to handle two 20ćontainers at the same time. Telescoping, twin boxes up/down and twistlocks are hydraulically operated. The twinlift spreader can move two loaded twenty foot containers from a spacing of 0 mm to 1000 mm while they are locked onto the twistlocks. The movement can be done at anytime in the crane cycle which means there is no stopping time to change the container spacing. Low noise level and robust design are some of the much appreciated advantages. Available with several automatic flipper combinations.

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High lifting capacity Robust and well proven design Retractable Twinlift For demanding applications Long economic life Bolted side guides

Technical data YTS45 Lifting Capacity One container Twinlift of two 20’ containers Lifting Lugs Capacity Hoisting Speed Tare Weight Design Criteria Twistlock motion 90o Telescoping 20’ to 45’ position Twinlift unit up/down Twinlift shifting range: Hydraulics System pressure Maximum flow Shock valve setting telescoping Power Supply Control Voltage Electrical Cabinet Maximum Power Consumption

51 tonnes (50 LT) ± 10% eccentric loading 2 x 32.5 tonnes evenly loaded 4 x 10 tonne Max 1 m/s 10,800Kg DIN 15018 H2B4 less than 1,0 s. ~ 30 s ~8 s 1000mm under full load 100 -160 bar. 56 l/min 70 bar 400/230 V AC 50 Hz or otherwise as agreed. 24 VDC / 230 VAC/ 110 VAC Stainless steel IP 55 7.5 kW


product. As part of this we carry out a full functional test of the spreader prior to delivery. The data from this test is certified and forms part of the workshop manual.

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YSC40 Combi Spreader

TheYSC40 grapple arm spreader has fully retractable grapple arms for block stacking operations. The spreader is capable of top-lifting 20’, 30’ or 40’ ISO containers, as well as bottom lifting containers and swap bodies at 4876 mm centres, up to 9’6” high and 2,6 m wide. Grapple arms lower automatically from the parked to the lifting position. Prior to lifting, the grapple arms squeeze automatically to ensure correct location in the container or swap body grapple pockets. Incorporated in the 4 grapple feet are sensors which ensure that hoisting can only occur if all 4 feet are correctly engaged, and that disengagement will not occur during hoisting.

Technical data YSC40 Lifting Capacity Lifting Lugs Capacity

41 tonnes (40 LT) ± 10% eccentric loading 4 x 10 tonne

Hoisting Speed Tare Weight Twistlock motion 90 o Telescoping 20’ to 40’ position

Max 1 m/s 10500Kg ~ 1,5 s ~ 30 s

Power Supply

400/230 V AC 50 Hz or otherwise as agreed.

Control Voltage Electrical Cabinet

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Grapple arms / Combi spreader Versatile handling Compact design Block stacking facility

Maximum Power Consumption

24 VDC / 230 VAC/ 110 VAC Stainless steel IP 55 11,0 kW


Surface Conditioning

All Bromma spreaders are treated with a strict surface treatment to protect from ferrous corrosion and to keep them easy to clean. The program consists of:

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Accessories Electric Flippers The yard spreader line can be delivered with automatic flipper arms specially designed for yard crane operation. The flippers can be mounted as side flippers and combined with fixed guide arms. A 0.55 kW electric motor and gearbox on each flipper unit guide the spreader into locking position on top of the container. The flipper gearbox is equipped with a safety function which makes the flipper retract at a force of 3000 Nm or more.

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Low maintenance needs High reliability with all electric Low power consumption Environmental friendly

Electric flippers combined with fixed guide arms.

Hydraulic Flippers The yard spreaders provided with hydraulic powerpack can be equipped with automatic flipper arms specially designed for yard crane operation. The flippers can be mounted as side flippers and combined with fixed guide arms. A 300 cc hydraulic motor and gearbox on each flipper unit guide the spreader into locking position on top of the container. The flipper motor is equipped with chock relief valves which makes the flipper arm retract if the oil pressure exceeds 140 bar.

• Utilizes already installed power • Welltried design • Supplies continous force

Hydraulic flippers combined with fixed guide arms.

Technical data Valid for one flipper unit (Two or four units on spreader) Electric

Hydraulic

Weight

120 kg

90 kg

Speed

0-180O in 5 s

0-180O in 5 s

Power consumption

0,55 kW

Torque

3000 Nm

1850 Nm


Sand-blasted SA 2 1/2. 50 microns 2-component zinc epoxy 70 microns 2-component MIO epoxy

40 microns 2-component acrylic epoxy 40 microns 2-component acrylic epoxy

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Accessories

All Electric Side Shift This module is intended to be an integrated part of the all electric spreader YSX40E. It makes possible for the crane driver to move the spreader longitudially up to 300 mm in both directions without using the crane gantry function. A 3 kW electric motor and gearbox placed on top of the spreader drives the side shift frame using a chain transmission.

Hydraulic Side Shift This hydraulic module is intended to be an integrated part of Bromma Yard Crane Spreaders equipped with hydraulic powerpack such as YSX40/45, YTR40/45 and YTS45. It makes possible for the crane driver to move the spreader longitudially up to 300 mm in both directions without using the crane gantry function. A hydraulic cylinder moves the side shift frame.

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LED Indicator lamps

HIS

The LED indicator lamps indicate that the spreader has landed on a container, that the twistlocks are open and that the twistlocks are locked. The LED design extends the lifetime of the lamp system considerably and at the same time increases the visibility in daylight. With the LED lamps durability they can be mounted without dampers directly on the main frame.

The HIS height indication system measures the distance between the spreader and the container, and sends a signal to the crane to decelerate, this ensuring that the crane operator does not land hard on the container. The system is specially valuable when it is difficult to judge the spreader’s distance from the top of the container. HIS assists the crane operator to approach the container at a suitable speed, while at the same time enabling the crane driver to limit hard impacts.

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TTDS The Bromma TTDS will detect the existence of two 20’ containers and avoid a lift in single lift mode. An unsafe twin twenty lift will lock the outer ends of the containers onto the spreader while the ends at the center will not be lifted. The TTDS unit is based on seven sensors.

Guide Arms The bolted sideguides can be replaced with manually retractable guide arms equipped with a smart and simple damping system which extends their service life and reduces damage.

Bluetooth®service kit SCS2 Gateway The SCS2 Gateway is a link between the crane PLC and the spreader. This allows a two wire communication in the crane cable and a field bus interface directly to the crane PLC.

With this device installed with an SCS2 node on the spreader, service personnel can have full access and control over the Spreader within a >100 m range. This is irrespective of any obstructions in between.

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45’

Twinlift

40’

Hydraulic

20’

Flippers Electric

Page

Bromma Yard Crane Spreaders

Container handling capability

All Electric

Technical specifications

S in me Even.

YSX 40 E 6

41

6

41

7

41

7

41

8

51

YSX 45 E

YSX 40

YSX 45

YTR 40

YTR 45

9

51

9

51

10

41

YTS 45

YSC40

* Height between top of Bromma standard headblock fitting and bottom of twistlock pin. ** With grapple arms in up position. Powerpack excluded. ***With grapple arms in down position. Powerpack excluded. This specification is subject to alterations without prior notice.

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SWL tric tonnes

Lifting lugs

Tare Weight

Eccen. Twin

Height * (mm)

Power (kW)

Speed (sec) Twistlocks 90o

Telescope

41

4 x 10 tonne

5.8 tonne

1000

4.5

<1

~ 22

41

4 x 10 tonne

6.4 tonne

1000

4.5

<1

~ 22

41

4 x 10 tonne

7.6 tonne

1300

5.5

<1

~ 28

41

4 x 10 tonne

9.4 tonne

1400

5.5

<1

~ 30

2x25

4 x 10 tonne

9.1 tonne

1300

5.5

<1

~ 28

51

2x32.5

4 x 10 tonne

10.6 tonne

1400

7.5

<1

~ 30

51

2x32.5

4 x 10 tonne

10.8 tonne

1400

7.5

<1

~ 30

4 x 10 tonne

10.5 tonne

1600** 5300***

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~ 1.5

~ 30

51

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Bromma Conquip AB Krossgatan 31-33 S-162 50 Vällingby, Sweden Phone: +46 8 6200900 Fax: +46 8 7393786 e-mail: [email protected]

Bromma Inc. 4400 Ben Franklin Blvd Suite 200 Durham, NC 27704, USA Phone: +1 919 471 4000 Fax: +1 919 471 4343 e-mail: [email protected]

Bromma Sdn. Bhd Lot 19, Jalang Kelebang 1/6 31200, Chemor, Perak Malaysia Phone: +60 5 293 8890 Fax: +60 5 291 4099 e-mail: [email protected]

Bromma Middle East Bromma M.E.FZCO. PO Box 17909 Dubai, United Arab Emirates. Phone Office. 009714-8872520 Mobile. 0097150-5518255 Fax. 009714-8872525. email: [email protected]

Bromma Far East Blk. 102E, Pasir Panjang Rd 08-07, Citilink Warehouse Complex 118529 Singapore Phone: +65 6272 0400 Fax: +65 6272 0411 e-mail: [email protected]

36, Piercing Hill Theydon Bois Essex CM16 7JW England Phone: +44 1992 812085 Fax: +44 1992 813250 e-mail: [email protected]

Bromma GmbH Im Klint 12 D-30938 Burgwedel Germany Phone: +49 5139 806630 Fax: +49 5139 806644 e-mail: [email protected]

For nearest contact and latest information on Bromma products and services, visit the Bromma website at www.bromma.com

Printed in november 2005

Bromma UK

Yard Crane

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