Yale 090 VX.pdf

PARTS MANUAL GP080-120VX, GLP080-120VX, GDP080-120VX VERACITOR (G813)

Yale Materials Handling Corporation 1400 Sullivan Drive Caller No. 12011 Greenville, NC 27834-2011

524329168 ©Yale Corp. 08/2008

MODEL NOMENCLATURE

NOTE: NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number are stamped into the nameplate. See for further information.

SECTIONS 1

GENERAL TRUCK

2

ENGINE ASSEMBLY

3

EXHAUST SYSTEM

4

COOLING SYSTEM

5

FUEL SYSTEM

6

ELECTRICAL SYSTEM

7

TRANSMISSION

8

DRIVE AXLE

9

STEERING SYSTEM

10

BRAKE SYSTEM

11

HYDRAULIC SYSTEM

12

MAST-TWO STAGE LIMITED FREE-LIFT

13

MAST-THREE STAGE FULL FREE-LIFT

14

MAST-TWO STAGE FULL FREE-LIFT

15

ATTACHMENTS AND HEADER HOSE GROUP

16

OPTIONS

17

FIELD CONVERSION KITS

This Parts Manual is divided into 19 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

18

NUMERICAL INDEX

19

USER SUPPORT INFORMATION

This Parts Manual is divided into 19 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

GENERAL INFORMATION

TABLE OF CONTENTS DESCRIPTION

PAGE

A ACCUMULATOR ............................................................................................................................................. AIR CLEANER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L, GASOLINE AND LPG ................................................................................................................. AIR FILTER ..................................................................................................................................................... AIR INTAKE MANIFOLD CUMMINS QSB 3.3L DIESEL ..................................................................................................................... ASSEMBLED ENGINE GM 4.3L, GASOLINE AND LPG - SHEET 1 OF 3 ...................................................................................... GM 4.3L, GASOLINE AND LPG - SHEET 2 OF 3 ...................................................................................... GM 4.3L, GASOLINE AND LPG - SHEET 3 OF 3 ...................................................................................... AUDIBLE ALARM KITS ................................................................................................................................... AUXILIARY HOSES ........................................................................................................................................ AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE FULL FREE-LIFT .................................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ B BACK-UP ALARM ........................................................................................................................................... BATTERY CABLES CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L ....................................................................................................................................................... BRAKE AND INCHING PEDAL CONVERSION .............................................................................................. BRAKE ASSEMBLY GP/GLP/GDP100-120VX - DRY BRAKE .................................................................................................... GP/GLP/GDP80-90VX - DRY BRAKE ........................................................................................................ BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL - WET BRAKE ............................................................................................... BRAKE LINKAGE DUAL PEDAL - DRY BRAKE ...................................................................................................................... DUAL PEDALS - WET BRAKE ................................................................................................................... SINGLE PEDAL - DRY BRAKE .................................................................................................................. SINGLE PEDAL - WET BRAKE .................................................................................................................. BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... C CAB ASSEMBLY WITH STEEL DOORS COVERS, SEALS, SHIMS, AND FASTENERS .......................................................................................... FAN ............................................................................................................................................................. LEFT HAND DOOR COMPONENTS .......................................................................................................... RIGHT HAND DOOR COMPONENTS ....................................................................................................... RIGHT HAND DOOR HEATER COMPONENTS ........................................................................................ SHEET 1 OF 3 ............................................................................................................................................ SHEET 2 OF 3 ............................................................................................................................................ SHEET 3 OF 3 ............................................................................................................................................ WINDOWS ..................................................................................................................................................

G813

©2008 Yale Materials Handling Corporation

16-8 5-4 5-2 5-7 2-70 2-4 2-8 2-10 17-3 11-40 15-36 15-34 15-32 16-6 6-22 6-14 17-2 10-18 10-16 10-24 10-6 10-12 10-2 10-10 10-22

1-28 1-30 1-36 1-32 1-34 1-20 1-22 1-24 1-26

i

GENERAL INFORMATION

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

CAMSHAFT CUMMINS QSB 3.3L DIESEL ..................................................................................................................... CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG .................................................................................................................. CARRIAGE THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE FULL FREE-LIFT .................................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ CARRIER ASSEMBLY DRY BRAKE ................................................................................................................................................ COIL ASSEMBLY GM 4.3L GASOLINE AND LPG .................................................................................................................. CONTROL LEVER LABELS MANUAL HYDRAULICS ............................................................................................................................. CONTROL VALVE ASSEMBLY ...................................................................................................................... ELECTRONIC CONTROL - THREE FUNCTION ........................................................................................ ELECTRONIC CONTROL - FOUR FUNCTION .......................................................................................... MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... COOLING CUMMINS QSB 3.3L ................................................................................................................................... GM 4.3L WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION - OR WITH WET BRAKE .................................................................................................................................................................... GM 4.3L WITH INTERNAL OIL COOLER - WITH BASIC TRANSMISSION AND DRY BRAKE ................ COUNTERWEIGHT ........................................................................................................................................ COWL ELECTRICAL ....................................................................................................................................... COWL MOUNT ................................................................................................................................................ CRANKCASE BREATHER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... CRANKSHAFT CUMMINS QSB 3.3L DIESEL ..................................................................................................................... CYLINDER BLOCK CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L GASOLINE AND LPG .................................................................................................................. CYLINDER HEAD CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L GASOLINE AND LPG .................................................................................................................. D DIFFERENTIAL DRY BRAKE ................................................................................................................................................ WET BRAKE ............................................................................................................................................... DIRECTIONAL CONTROL KITS ..................................................................................................................... DISTRIBUTOR ASSEMBLY GM 4.3L GASOLINE AND LPG .................................................................................................................. DRIVE AXLE AND ATTACHING PARTS DRY BRAKE ................................................................................................................................................ WET BRAKE ............................................................................................................................................... DRIVE AXLE ASSEMBLY DRY BRAKE ................................................................................................................................................

ii


2-32 2-20 13-28 14-18 12-18 8-10 2-23 1-58 7-30 11-24 11-26 11-16 4-6 4-2 4-4 1-6 6-30 1-18 2-62 2-60 2-42 2-18 2-44 2-16

8-8 8-16 17-2 6-13 8-2 8-12 8-4

G813

GENERAL INFORMATION


PAGE

DRIVE AXLE HOUSING AND HUB WET BRAKE ............................................................................................................................................... DRIVE TIRE AND WHEEL DUAL MOUNT ............................................................................................................................................. PNEUMATIC RADIAL ................................................................................................................................. SINGLE MOUNT WITH STANDARD TREAD ............................................................................................. SINGLE MOUNT WITH WIDE TREAD ....................................................................................................... DUAL MIRRORS WITH CAB ................................................................................................................................................... E E-HYDRAULIC CONTROL CONVERSION KITS ........................................................................................... ELECTRICAL SYSTEM RIGHT HAND CHASSIS ............................................................................................................................. ELECTRO HYDRAULIC POPPET VALVE THREE AND FOUR FUNCTION ................................................................................................................. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) .............................................................................................. MINI-LEVER MODULES (THREE FUNCTION) .......................................................................................... ELECTRONIC CONTROL MODULE AND SENSORS CUMMINS QSB 3.3L DIESEL ..................................................................................................................... ELECTRONIC LEVER LABELS MINI LEVERS .............................................................................................................................................. ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE AND LPG .................................................................................................................. ENGINE MOUNTING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L, GASOLINE AND LPG ................................................................................................................. ENGINE SAFETY ELECTRICAL CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L (GS AND LPS) .............................................................................................................................. EXAUST SYSTEM COUNTERWEIGHT EXHAUST - CUMMINS QSB 3.3L DIESEL ............................................................... OVERHEAD EXHAUST - CUMMINS QSB 3.3L DIESEL ........................................................................... EXHAUST MANIFOLD CUMMINS QSB 3.3L DIESEL ..................................................................................................................... EXHAUST SYSTEM GM 4.3L - WITH CATALYTIC CONVERTER .............................................................................................. GM 4.3L - WITHOUT CATALYTIC CONVERTER ...................................................................................... EXHAUST WRAPS CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L GASOLINE AND LPG ..................................................................................................................

8-14 8-24 8-25 8-22 8-23 16-4 17-3 6-4 11-32 6-32 6-34 6-18 1-56 6-8 2-38 2-14 6-26 6-10 3-10 3-8 2-72 3-2 3-4 3-12 3-6

F FAN ASSEMBLY CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-34 FAN MOUNT ASSEMBLY GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-12 FENDERS ....................................................................................................................................................... 1-14

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iii

GENERAL INFORMATION


PAGE

FIRE EXTINGUISHER .................................................................................................................................... FLOOR PLATES AND COVERS ..................................................................................................................... FLYWHEEL AND HOUSING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L GASOLINE AND LPG .................................................................................................................. FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... FORKS POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND IV ...................................................... STANDARD TAPER - CLASS III ................................................................................................................. STANDARD TAPER - CLASS IV ................................................................................................................ FORWARD CLUTCH SINGLE SPEED TRANSMISSION .............................................................................................................. FORWARD CLUTCH, HIGH DUAL SPEED TRANSMISSION ................................................................................................................. FORWARD CLUTCH, LOW DUAL SPEED TRANSMISSION ................................................................................................................. FREE-LIFT THREE STAGE FULL FREE-LIFT .............................................................................................................. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE FULL FREE-LIFT .................................................................................................................. FRONT GEAR HOUSING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FUEL FILTER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FUEL FILTER PLUMBING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FUEL INJECTION PUMP CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FUEL INJECTOR AND INJECTOR PLUMBING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FUEL PUMP PLUMBING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FUEL SYSTEM CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L LPG .............................................................................................................................................. GM 4.3L, GASOLINE .................................................................................................................................. FULL SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................

16-5 1-10 2-30 2-28 5-36 1-62 1-60 1-61 7-16 7-26 7-24 13-20 13-24 14-14 2-56 5-33 5-30 5-24 5-26 5-28 5-22 5-8 5-10 1-48 1-50

G GEAR PUMP ................................................................................................................................................... 11-6 GM LPG REGULATOR DRAIN KIT ................................................................................................................ 16-12

iv


G813

GENERAL INFORMATION


PAGE

H HAND LEVERS FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. HEADER HOSE THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE FULL FREE-LIFT .................................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ HEADER HOSE CONVERSION KITS HEATER HOSE ARRANGEMENT CUMMINS QSB 3.3L DIESEL - WITH CAB ................................................................................................ GM 4.3L GASOLINE - WITH CAB .............................................................................................................. GM 4.3L LPG - WITH CAB .......................................................................................................................... HOOD ASSEMBLY ......................................................................................................................................... HYDRAULIC CONTROL CONVERSIONS ...................................................................................................... HYDRAULIC FILTER ...................................................................................................................................... HYDRAULIC SUPPLY AND RETURN ............................................................................................................ I IMPACT SENSOR ........................................................................................................................................... INNER MAST THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT .................................................................................................................. INSTRUMENT CLUSTER ............................................................................................................................... INTEGRAL SIDE-SHIFT ASSEMBLY GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT ................................. GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ................ GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT ................................. GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ................ INTEGRAL SIDE-SHIFT CARRIAGE GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT ................................. GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT ................................. GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ................ GP/GLP/GDP80-90VX (48 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ........................................ GP/GLP/GDP80-90VX (60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ........................................ INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT .............................................................................................................. L LABELS EXTERIOR .................................................................................................................................................. INTERIOR ................................................................................................................................................... LIFTING BRACKET CUMMINS QSB 3.3L DIESEL ..................................................................................................................... LIFTING EYES ................................................................................................................................................

G813


11-12 11-14 11-8 11-10 15-10 15-6 15-2

1-40 1-38 1-42 1-2 17-3 11-4 11-2 6-46 13-10 12-6 14-6 6-29 15-14 15-22 15-18 15-28 15-16 15-20 15-30 15-24 15-26 13-6

1-52 1-54 2-37 16-10

v

GENERAL INFORMATION


PAGE

LIGHT KITS ..................................................................................................................................................... LOAD BACKREST EXTENSION ..................................................................................................................... LOAD WEIGH ELECTRICAL .......................................................................................................................... LPG TANK BRACKET SWING OUT ................................................................................................................................................ SWING OUT, DROP DOWN ....................................................................................................................... M MAIN CYLINDER (GP/GLP/GDP080-090VX) TWO STAGE LIMITED FREE-LIFT ............................................................................................................ MAIN CYLINDER (GP/GLP/GDP100-120VX) TWO STAGE LIMITED FREE-LIFT ............................................................................................................ MAIN LIFT THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE FULL FREE-LIFT .................................................................................................................. MAST ELECTRICAL ....................................................................................................................................... MIRROR .......................................................................................................................................................... MISCELLANEOUS CONVERSION KITS ........................................................................................................ MUD GUARDS ................................................................................................................................................

17-9 1-64 6-40 5-18 5-20

12-14 12-16 13-12 12-10 13-16 14-10 6-44 16-3 17-9 1-16

N NON SUSPENSION SEAT .............................................................................................................................. 1-44 O OIL FILTER AND COOLER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... OIL LEVEL GAUGE CUMMINS QSB 3.3L DIESEL ..................................................................................................................... OIL PAN CUMMINS QSB 3.3L DIESEL ..................................................................................................................... OIL PUMP GM 4.3L GASOLINE AND LPG .................................................................................................................. OIL PUMP AND FRONT GEAR COVER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... OUTER MAST THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT .................................................................................................................. OVERHEAD GUARD ......................................................................................................................................

2-48 2-52 2-50 2-26 2-46 13-2 12-2 14-2 1-8

P PARK BRAKE ASSEMBLY ............................................................................................................................. 10-20 PISTON AND CONNECTING ROD CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-54 POWER DISTRIBUTION MODULE ................................................................................................................ 6-28 PRE-CLEANER ............................................................................................................................................... 5-6

vi


G813

GENERAL INFORMATION


PAGE

R REGULATOR GM 4.3L LPG .............................................................................................................................................. REMOTE KEY SWITCH .................................................................................................................................. RETURN TO SET TILT KITS .......................................................................................................................... REVERSE CLUTCH DUAL SPEED TRANSMISSION ................................................................................................................. SINGLE SPEED TRANSMISSION .............................................................................................................. ROCKER ARM SHAFT CUMMINS QSB 3.3L DIESEL ..................................................................................................................... S SEALED ALTERNATOR AND MOUNTING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L, GASOLINE AND LPG ................................................................................................................. SEAT CONVERSION KITS ............................................................................................................................. SEMI SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... STARTER AND MOUNT CUMMINS QSB 3.3L DIESEL ..................................................................................................................... STARTER MOTOR CUMMINS QSB 3.3L DIESEL ..................................................................................................................... STARTING AID CUMMINS QSB 3.3L DIESEL ..................................................................................................................... STEER AXLE .................................................................................................................................................. STEER CONTROL UNIT ................................................................................................................................. STEER CYLINDER ......................................................................................................................................... STEER TIRE AND WHEEL ............................................................................................................................. STEERING COLUMN AND ATTACHING PARTS .......................................................................................... STEERING COLUMN ASSEMBLY ................................................................................................................. STEERING LINES ........................................................................................................................................... STROBE LIGHT LED ............................................................................................................................................................. T THERMOSTAT CUMMINS QSB 3.3L DIESEL ..................................................................................................................... THROTTLE BODY ASSEMBLY GM 4.3L LPG .............................................................................................................................................. THROTTLE BODY ASSEMBLY AND FUEL RAIL GM 4.3L GASOLINE ................................................................................................................................... THROTTLE PEDAL AND ATTACHING PARTS ............................................................................................. TILT HOSES .................................................................................................................................................... TILT CYLINDER AND MAST INSTALLATION ................................................................................................ TILT CYLINDERS ............................................................................................................................................ TORQUE CONVERTER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L, GASOLINE AND LPG .................................................................................................................

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5-14 6-6 17-2 7-28 7-18 2-36

6-20 6-16 17-2 1-46 6-24 6-21 2-64 9-10 9-6 9-14 9-16 9-2 9-4 9-8 16-2

2-39 5-12 5-16 5-34 11-42 11-46 11-48 7-3 7-4

vii

GENERAL INFORMATION


PAGE

TRANSMISSION DUAL SPEED, TWO PIECE HOUSING - SHEET 1 0F 2 ........................................................................... DUAL SPEED, TWO PIECE HOUSING - SHEET 2 0F 2 ........................................................................... SINGLE SPEED - SHEET 1 0F 2 ................................................................................................................ SINGLE SPEED - SHEET 2 0F 2 ................................................................................................................ TRANSMISSION COOLING WITH EXTERNAL OIL COOLER - GM 4.3L AND CUMMINS QSB 3.3L .................................................... WITH INTERNAL OIL COOLER - CUMMINS QSB 3.3L DIESEL ............................................................... WITH INTERNAL OIL COOLER - GM 4.3L GASOLINE AND LPG ............................................................ TRANSMISSION ELECTRICAL SYSTEM ...................................................................................................... TRANSMISSION MOUNTING ......................................................................................................................... TURBOCHARGER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... TURBOCHARGER PLUMBING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... V VALVE ASSEMBLY, AUXILIARY ONE AND TWO MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... VALVE ASSEMBLY, AUXILIARY ONE SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... VALVE ASSEMBLY, AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... VALVE ASSEMBLY, OUTLET SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... MANUAL CONTROL VALVE ...................................................................................................................... VALVE ASSEMBLY, TILT SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... VALVE COVER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG .................................................................................................................. VENT LINE GROUP ........................................................................................................................................ VIBRATION DAMPER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... W WATER PUMP AND PULLEY CUMMINS QSB 3.3L DIESEL ..................................................................................................................... WATER SEPARATOR CUMMINS QSB 3.3L DIESEL ..................................................................................................................... WEATHER PROTECTION KITS ..................................................................................................................... WET BRAKE ASSEMBLY ............................................................................................................................... WHEEL CONVERSION KITS ..........................................................................................................................

viii


7-20 7-22 7-12 7-14 7-10 7-6 7-8 6-42 7-2 2-66 2-68

11-20 11-34 11-36 11-28 11-18 11-38 11-22 11-30 2-58 2-24 11-44 2-65

2-40 5-32 17-2 8-20 17-2

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GENERAL INFORMATION


PAGE

WIRE HARNESS ALTERNATOR - CUMMINS QSB 3.3L DIESEL ......................................................................................... COWL WITH FORWARD/REVERSE LEVER ............................................................................................. COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID ............................ COWL WITH MONOTROL PEDAL ............................................................................................................. ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. ENGINE - CUMMINS QSB 3.3L DIESEL .................................................................................................... ENGINE - GM 4.3L GASOLINE .................................................................................................................. ENGINE - GM 4.3L LPG ............................................................................................................................. LEFT HAND CHASSIS - GM 4.3L, GASOLINE .......................................................................................... LEFT HAND CHASSIS - GM 4.3L LPG ...................................................................................................... LIGHTS - WITH OVERHEAD GUARD ........................................................................................................ RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG ........................................................................ RIGHT HAND CHASSIS - CUMMINS QSB 3.3L ........................................................................................ SEALED ALTERNATOR - GM 4.3L ............................................................................................................ SEALED ALTERNATOR - CUMMINS QSB 3.3L ........................................................................................ TRANSMISSION - SINGLE SPEED ........................................................................................................... TRANSMISSION - DUAL SPEED ............................................................................................................... WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS WITH CAB ................................................................................................................................................... WITH OVERHEAD GUARD ........................................................................................................................

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6-74 6-90 6-94 6-86 6-98 6-100 6-64 6-66 6-70 6-60 6-62 6-102 6-48 6-54 6-76 6-78 6-82 6-84 6-36 6-38

ix

GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4


UL Type D

Diesel-Powered Safety Rating

ECH-5


UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6


UL Type EE


UL Type ES


ECH-7


UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

x


G813

GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

G813

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.


xi

GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:

previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE.

1.

Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

9.

2.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N A810N2639 Indicates last serial number affected. S/N A810N2640 → Indicates the first serial number affected. S/N A810N1553 ↔ S/N A810N3291 Indicates a range of serial numbers affected.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: 3.

Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

4.

Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page. WHEN THE PART NUMBER IS KNOWN:

5.

Use the Numerical Index (Page 18-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number. GENERAL: The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

6.

7.

8.

xii

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a parts page number in the DESCRIPTION column (F7A56) Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly. Indented descriptions under the DESCRIPTION column are used to indicate assemblies and subparts of assemblies. In the example on the

Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected. S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected. Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected. D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected. D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected. Contact your local dealer for Yale lift trucks for serial number information for items with a ECN or a date break. ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required. For any further information on parts, service, or ordering, consult your local dealer for Yale lift trucks.


G813

GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994. (1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003. The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

G813


xiii

GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)


(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5). For pending production sequence numbers contact your local dealer for Yale lift trucks. LIFT EQUIPMENT IDENTIFICATION 1. Fork part number, capacity rating, plant code letter, and date of manufacture are stamped approximately six inches below the top of most forks. 2.

3.

4.

The carriage group number is stamped on the right hand side of the top crossmember (pin type) or on the back of the right hand end of the bottom crossmember (hook type). A date code has two letters in line with or below the carriage group number. The mast identification number has a unit code, a letter indicating the plant of manufacture, and a serial number. Underneath the production sequence number is a four digit number that indicates the carriage travel in millimeters. Tilt and lift cylinder group numbers are stamped on the cylinder shell. Always refer to the group, serial, or part number when ordering service parts. Modification of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". contact your dealer for Yale lift trucks for information on these assemblies.

xiv


G813

GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDESHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)


(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify the attachment. Always refer to the group, serial, or part number when ordering service parts. Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information on these assemblies.

G813


xv

GENERAL INFORMATION

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck. SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Yale dealer to assist users in effectively maintaining Yale lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

YALE PART NUMBER

Operating Manual.................................................................................................................... 524262271 Service Manual (Complete)..................................................................................................... 524329176 Parts Manual........................................................................................................................... 524329168

xvi


G813

GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the parts pages. EXAMPLE: ITEM

PART NO.

DESCRIPTION

QTY

31 32

505965530 504224261

Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. Pin........................................................................................................................

1 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on. PART SHEET

PAGE

O19804...............................10-24 P19554..................................1-10 P19555....................................1-2 P19556..................................1-14 P19557..................................1-16 P19558..................................1-18 P19559....................................1-6 P19560....................................1-8 P19562..................................1-20 P19563..................................1-22 P19564..................................1-24 P19565..................................1-28 P19566..................................1-30 P19567..................................1-26 P19568..................................1-36 P19569..................................1-32 P19570..................................1-34 P19571..................................1-40 P19572..................................1-42 P19574..................................1-44 P19575..................................1-46 P19576..................................1-48 P19577..................................1-50 P19578..................................1-52 P19579..................................1-54 P19580..................................1-58 P19581..................................1-56 P19585..................................1-60 P19586..................................1-61 P19587..................................1-62 P19588..................................1-64 P19589....................................3-2 P19590....................................3-4 P19591....................................3-6 P19592....................................4-4 P19593....................................4-2

PART SHEET

PAGE

P19594....................................4-6 P19595..................................2-14 P19596....................................2-4 P19597....................................2-8 P19598..................................2-10 P19599..................................2-12 P19600..................................2-28 P19601..................................2-16 P19602..................................2-18 P19603..................................2-20 P19604..................................2-23 P19605..................................2-26 P19606..................................2-24 P19607....................................5-2 P19608....................................5-4 P19609....................................5-6 P19610....................................5-7 P19678..................................5-10 P19679..................................5-12 P19680....................................5-8 P19681..................................5-16 P19682..................................5-14 P19706..................................5-20 P19707..................................5-22 P19708..................................5-18 P19709..................................2-34 P19712..................................5-34 P19713..................................5-36 P19714....................................6-4 P19715....................................6-6 P19716....................................6-8 P19717..................................6-10 P19718..................................6-14 P19719..................................6-26 P19720..................................6-22 P19722..................................6-13


PART SHEET

PAGE

P19723..................................6-16 P19724..................................6-24 P19725..................................6-28 P19727..................................6-30 P19728..................................6-29 P19730..................................6-34 P19731..................................6-32 P19732..................................6-36 P19733..................................6-38 P19734..................................6-42 P19735..................................6-44 P19736..................................6-46 P19737..................................6-40 P19740..................................6-48 P19741..................................6-54 P19742..................................6-62 P19743..................................6-60 P19744..................................6-66 P19745..................................6-70 P19746..................................6-76 P19747..................................6-78 P19748..................................6-82 P19749..................................6-84 P19750..................................6-86 P19751..................................6-90 P19752..................................6-94 P19753..................................6-98 P19754................................6-100 P19756................................6-102 P19758....................................7-2 P19759....................................7-3 P19760....................................7-4 P19761....................................7-6 P19762....................................7-8 P19763..................................7-10 P19764..................................7-12

xvii

GENERAL INFORMATION PART SHEET

PAGE

PART SHEET

PAGE

P19765..................................7-14 P19766..................................7-16 P19767..................................7-18 P19768..................................7-20 P19769..................................7-22 P19770..................................7-24 P19771..................................7-26 P19772..................................7-28 P19774..................................7-30 P19774....................................8-2 P19775....................................8-4 P19776....................................8-8 P19777..................................8-10 P19778..................................8-12 P19779..................................8-14 P19780..................................8-16 P19781..................................8-20 P19782..................................8-22 P19783..................................8-23 P19784..................................8-24 P19785..................................8-25 P19786....................................9-2 P19787....................................9-4 P19788....................................9-6 P19789....................................9-8 P19790..................................9-10 P19791..................................9-14 P19792..................................9-16 P19794..................................10-2 P19797..................................10-6 P19798................................10-10 P19799................................10-12 P19800................................10-16 P19801................................10-18 P19802................................10-20 P19803................................10-22 P19805..................................11-2 P19806..................................11-4 P19807..................................11-6 P19808..................................11-8 P19809................................11-10 P19810................................11-12 P19811................................11-14 P19812................................11-16 P19813................................11-44 P19814................................11-46 P19815................................11-48

P19816................................11-42 P19817..................................12-2 P19818..................................12-6 P19819................................12-10 P19820................................12-14 P19821................................12-16 P19824..................................15-2 P19825................................12-18 P19826................................15-16 P19827................................15-20 P19828..................................14-2 P19829..................................14-6 P19830................................14-10 P19831................................14-14 P19832..................................15-6 P19833................................14-18 P19834..................................13-2 P19835..................................13-6 P19836................................13-10 P19837................................13-12 P19838................................13-16 P19839................................13-20 P19840................................13-24 P19841................................15-10 P19842................................13-28 P19843................................15-14 P19844................................15-18 P19845................................15-24 P19846................................15-26 P19847................................15-28 P19848................................15-30 P19849................................15-32 P19850................................15-34 P19851................................15-36 P19852................................16-12 P19853..................................16-2 P19854..................................16-3 P19855..................................16-4 P19856..................................16-5 P19857..................................16-6 P19858..................................16-8 P19859................................16-10 P19860..................................2-30 P19861..................................2-42 P19862..................................2-44 P19863..................................2-46 P19864..................................2-32

xviii


PART SHEET

PAGE

P19865..................................2-54 P19866..................................2-36 P19867..................................2-58 P19868..................................2-60 P19870..................................2-38 P19871..................................2-50 P19872..................................1-38 P19873................................11-18 P19874................................11-20 P19875................................11-22 P19876................................11-24 P19877................................11-26 P19878................................11-28 P19879................................11-30 P19880................................11-32 P19881................................11-34 P19882................................11-36 P19883................................11-38 P19884..................................2-66 P19885..................................2-68 P19886..................................2-70 P19887..................................2-72 P19889................................15-22 P19898..................................2-62 P19899..................................5-33 P19900..................................6-74 P19901..................................6-20 P19902..................................2-52 P19903..................................2-56 P19904..................................6-64 P19906..................................6-21 P19907..................................6-18 P19908..................................5-24 P19909..................................5-26 P19910..................................5-28 P19911..................................5-30 P19912..................................5-32 P19913....................................3-8 P19914..................................3-10 P19915..................................3-12 P19924..................................2-37 P19925..................................2-48 P19926..................................2-64 P19927..................................2-39 P19928..................................2-65 P19929..................................2-40 P19931................................11-40

SECTION 1

1

GENERAL TRUCK

CONTENTS

SECTION 1 GENERAL TRUCK DESCRIPTION

PAGE

CAB ASSEMBLY WITH STEEL DOORS COVERS, SEALS, SHIMS, AND FASTENERS .......................................................................................... FAN ............................................................................................................................................................. LEFT HAND DOOR COMPONENTS .......................................................................................................... RIGHT HAND DOOR COMPONENTS ....................................................................................................... RIGHT HAND DOOR HEATER COMPONENTS ........................................................................................ SHEET 1 OF 3 ............................................................................................................................................ SHEET 2 OF 3 ............................................................................................................................................ SHEET 3 OF 3 ............................................................................................................................................ WINDOWS .................................................................................................................................................. CONTROL LEVER LABELS MANUAL HYDRAULICS ............................................................................................................................. COUNTERWEIGHT ........................................................................................................................................ COWL MOUNT ................................................................................................................................................ ELECTRONIC LEVER LABELS MINI LEVERS .............................................................................................................................................. FENDERS ....................................................................................................................................................... FLOOR PLATES AND COVERS ..................................................................................................................... FORKS POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND IV ...................................................... STANDARD TAPER - CLASS III ................................................................................................................. STANDARD TAPER - CLASS IV ................................................................................................................ FULL SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... HEATER HOSE ARRANGEMENT CUMMINS QSB 3.3L DIESEL - WITH CAB ................................................................................................ GM 4.3L GASOLINE - WITH CAB .............................................................................................................. GM 4.3L LPG - WITH CAB .......................................................................................................................... HOOD ASSEMBLY ......................................................................................................................................... LABELS EXTERIOR .................................................................................................................................................. INTERIOR ................................................................................................................................................... LOAD BACKREST EXTENSION ..................................................................................................................... MUD GUARDS ................................................................................................................................................ NON SUSPENSION SEAT .............................................................................................................................. OVERHEAD GUARD ...................................................................................................................................... SEMI SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................

G813


1-28 1-30 1-36 1-32 1-34 1-20 1-22 1-24 1-26 1-58 1-6 1-18 1-56 1-14 1-10 1-62 1-60 1-61 1-48 1-50 1-40 1-38 1-42 1-2 1-52 1-54 1-64 1-16 1-44 1-8 1-46

1-1

P19555

04-08

HOOD ASSEMBLY (FIGURE 1-1)

1-2


G813

04-08

P19555

HOOD ASSEMBLY ITEM 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 19 20 21 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

G813

PART NO. 524309072 524256876 524309075 524256878 524309074 524256876 524309076 524256878 524309070 524256879 580027572 580090154 518805632 580065386 580069656 580037179 580064906 580058135 580064907 580049758 932202908 580064909 580070675 580058137 580051832 524255979 580072744 580072744 580066569 580064627 580058190 580049915 580049915 580049011 580064914 580064910 580004592 580058383 580030966 580039900 518793609 580090153 580044860 580056527 580064913 580064911 580073741 580037719 580027572 580049840 ab 580074748

DESCRIPTION Hood (Assembly) ................................................................................................. Hood ................................................................................................................ Hood (Assembly) (Vented, With Liner, With Cab) ............................................... Hood (Vented) ................................................................................................. Hood (Assembly) (Without Liner, With Overhead Guard) ................................... Hood ................................................................................................................ Hood (Assembly) (Vented, Without Liner, With Overhead Guard) ...................... Hood (Vented) ................................................................................................. Hood (Assembly) (Low Noise With Damping and Liner, With Cab) .................... Hood (With Damping) ...................................................................................... Nut .............................................................................................................. Hood Reinforcement ................................................................................... Nut .............................................................................................................. Capscrew .................................................................................................... Bracket ........................................................................................................ Capscrew .................................................................................................... Hood Reinforcement (Front) ....................................................................... Bracket ........................................................................................................ Bracket ........................................................................................................ Fastener .............................................................................................................. Capscrew ............................................................................................................ Hinge ................................................................................................................... Dowel .............................................................................................................. Plug ..................................................................................................................... Grommet ............................................................................................................. Plug (Gold) .......................................................................................................... Gas Spring (With Overhead Guard) .................................................................... Gas Spring (With Cab - RH) ................................................................................ Gas Spring (Locking) (With Cab - LH) ................................................................. Ball Stud (With Cab) ............................................................................................ Nut ....................................................................................................................... Ball Stud (With Cab) ............................................................................................ Ball Stud (With Overhead Guard) ........................................................................ Capscrew ............................................................................................................ Link (Link) ............................................................................................................ Handle ................................................................................................................. Nut ....................................................................................................................... Bumper (Hood) .................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Fastener .............................................................................................................. Hood Liner ........................................................................................................... Insert ................................................................................................................... Capscrew ............................................................................................................ Latch .................................................................................................................... Seal ..................................................................................................................... Striker Bolt (Striker) ............................................................................................. Clip ...................................................................................................................... Nut ....................................................................................................................... Capscrew ............................................................................................................ Hood Liner (Low Noise) (LH Panel) .................................................................... ©2008 Yale Materials Handling Corporation

QTY 1 1 1 1 1 1 1 1 1 1 6 1 8 6 2 6 1 1 1 8 4 2 1 1 1 1 2 1 1 1 4 3 4 2 1 1 2 2 8 8 4 1 4 6 1 1 1 2 4 4 1 1-3

P19555

04-08

HOOD ASSEMBLY ITEM

PART NO. ab 580074749 ab 580074750

FOOTNOTES: a Not Illustrated

1-4

DESCRIPTION

QTY

Hood Liner (Low Noise) (RH Panel) .................................................................... Hood Liner (Low Noise) (Front Panel) .................................................................

b

1 1

Used with Cab


G813

04-08

P19555

NOTES

G813


1-5

P19559

04-08

COUNTERWEIGHT (FIGURE 1-2)

1-6


G813

04-08

P19559

COUNTERWEIGHT ITEM 1 1 1 1 1 2 3 4 5 6 7

G813

PART NO.

DESCRIPTION

524302330 524302331 524302332 524302333 524302335 580063909 580084587 954513908 580053098 955400912 931011914

Counterweight (GP/GLP/GDP80VX) .................................................................. Counterweight (GP/GLP/GDP90VX) .................................................................. Counterweight (GP/GLP/GDP100VX) ................................................................ Counterweight (GP/GLP/GDP120VX) ................................................................ Counterweight (GP/GDP/GDP110VX) ................................................................ Seal ..................................................................................................................... Tow Pin ............................................................................................................... Roll Pin ............................................................................................................... Washer ............................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................


QTY 1 1 1 1 1 2 1 1 1 1 1

1-7

P19560

04-08

OVERHEAD GUARD (FIGURE 1-3)

1-8


G813

04-08

P19560

OVERHEAD GUARD ITEM

PART NO.

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

524240425 524240431 524208883 580041704 580058212 580051747 580050959 580058447 580022893 505968540 505968514 580051941 580056528 580044861 580056526 580056815 524201323 a 258979300 a 524240692 a 580036667

DESCRIPTION Overhead Guard (High) ....................................................................................... Overhead Guard (Low) ........................................................................................ Grommet ............................................................................................................. Insert ................................................................................................................... Capscrew ............................................................................................................ Handle ................................................................................................................. Handle ............................................................................................................. Push Button Switch ......................................................................................... Connector ........................................................................................................ Connector ........................................................................................................ Terminal (Pin) .................................................................................................. Capscrew ............................................................................................................ Nut (Shoulder) ..................................................................................................... Insert ................................................................................................................... Handle (Grab) ...................................................................................................... Capscrew ............................................................................................................ Grommet ............................................................................................................. Plug ..................................................................................................................... Plug ..................................................................................................................... Grommet .............................................................................................................

QTY 1 1 1 2 2 1 1 1 1 1 2 8 2 4 1 2 2 4 1 1


G813


1-9

P19554

04-08

FLOOR PLATES AND COVERS (FIGURE 1-4)

1-10


G813

04-08

P19554

FLOOR PLATES AND COVERS ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

580041704 580037206 580058212 580048573 580041711 524318746 524231093 580063962 580058734 504226242 507353800 580064084 580059335 580068109 580064083 580044859 580049758 922365300 580037205 580056530 580056815 524149438 524228462 524228461 580072818 580072819 580056224 580049835 580026621 580087197 580049836 524214788 580058269 580078280 580061696 580012987 580071073 524239043 580087196 580058320 580058315 580056003 580071074 524239044 524228463 580058798 580063913 580058321 580061291 580058319 580061697

Insert ................................................................................................................... Tail Light Base (RH) ........................................................................................... Capscrew ............................................................................................................ Cover .................................................................................................................. Capscrew ............................................................................................................ Cover .................................................................................................................. Cover .............................................................................................................. Trim Seal ........................................................................................................ Screw ............................................................................................................. Washer ........................................................................................................... Retaining Ring ................................................................................................ Seal (RH) ........................................................................................................ Trim Seal ........................................................................................................ Sound Liner .................................................................................................... Seal (LH) ........................................................................................................ Insert ................................................................................................................... Fastener .............................................................................................................. Cap ..................................................................................................................... Tail Light Base (LH) ............................................................................................ Screw .................................................................................................................. Capscrew ............................................................................................................ Shield .................................................................................................................. Panel (Rear LH) (LPG Only) ............................................................................... Panel (Rear LH) (Gasoline or Diesel Only) ......................................................... Seal (LH) ............................................................................................................. Seal ..................................................................................................................... Trim Seal ............................................................................................................ Plate (LH) ............................................................................................................ Nut ...................................................................................................................... Step Panel (LH) .................................................................................................. Plate (RH) ........................................................................................................... Cover (LH Fender) .............................................................................................. Capscrew ............................................................................................................ Plug ..................................................................................................................... Bracket (LH) ........................................................................................................ Nut ...................................................................................................................... Flap (LH) ............................................................................................................. Panel (Front) ....................................................................................................... Step Panel (RH) .................................................................................................. Floorplate (LH) .................................................................................................... Seal (Rubber) ..................................................................................................... Washer ............................................................................................................... Flap (RH) ............................................................................................................ Panel (Front RH) ................................................................................................. Panel (Rear RH) ................................................................................................. Seal (Rubber) ..................................................................................................... Seal (Rubber) ..................................................................................................... Floorplate (RH) ................................................................................................... Floormat .............................................................................................................. Floorplate (Center) .............................................................................................. Bracket (RH) .......................................................................................................

G813


QTY 6 1 4 1 3 1 1 2 3 3 3 1 1 1 1 3 6 1 1 6 20 1 1 1 1 1 2 1 22 1 1 1 6 4 1 2 1 1 1 1 1 8 1 1 1 1 2 1 1 1 1 1-11

P19554

04-08

FLOOR PLATES AND COVERS ITEM

PART NO.

DESCRIPTION

50 51 52 53 54 55 55 56 57 58 59 59 60 61 62 62 63 64 65

580038033 504225257 524214789 580060870 580046139 580052156 580064147 909904403 580046138 580083020 580058909 580058910 580052409 580044859 580052292 580059919 932728908 580055734 449015014

Grommet ............................................................................................................. Nut ...................................................................................................................... Cover (RH Fender) ............................................................................................. Seal (Foam) ........................................................................................................ Clip ...................................................................................................................... Cover Plate ......................................................................................................... Seal ................................................................................................................ Screw .................................................................................................................. Cover (Steering Column Lower) ......................................................................... Cover (Steering Column Upper) ......................................................................... Dash Panel (Manual Hydraulics) ........................................................................ Dash Panel (Electronic Hydraulics) .................................................................... Cup Holder ..................................................................................................... Insert ................................................................................................................... Panel (Single Brake Pedal) ................................................................................. Panel (Dual Brake Pedal) ................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Nut ......................................................................................................................

1-12


QTY 1 4 1 1 8 1 1 2 1 1 1 1 1 5 1 1 5 4 4

G813

04-08

P19554

NOTES

G813


1-13

P19556

04-08

FENDERS (FIGURE 1-5)

1-14


G813

04-08

P19556

FENDERS KEY: A: GP/GLP/GDP80-90VX B: GP/GLP/GDP100-120VX ITEM 1 1 1 1 2 2 2 2 3 4 5 6

G813

PART NO.

DESCRIPTION

QTY A B

524220839 524220840 524220841 524220842 524220846 524220847 524220848 524220849 932731908 580058192 580066671 580066672

Fender (Wide Tread) (LH) .......................................................................... Fender (Wide Tread) (LH) .......................................................................... Fender (Dual Tread) (LH) ........................................................................... Fender (Dual Tread) (LH) ........................................................................... Fender (Wide Tread) (RH) ......................................................................... Fender (Wide Tread) (RH) ......................................................................... Fender (Dual Tread) (RH) .......................................................................... Fender (Dual Tread) (RH) .......................................................................... Capscrew ................................................................................................... Nut .............................................................................................................. Capscrew ................................................................................................... Capscrew ...................................................................................................

1 .. 1 .. 1 .. 1 .. 2 10 4 4


.. 1 .. 1 .. 1 .. 1 2 10 4 4

1-15

P19557

04-08

MUD GUARDS (FIGURE 1-6)

1-16


G813

04-08

P19557

MUD GUARDS KEY: A: Standard Tread B: Wide Tread C: Dual Tread ITEM 1 2 2 2 2 3 3 3 3 4 4

PART NO. 580053272 a 580056793 b 580056794 a 580056795 b 580056796 a 580056797 b 580056798 a 580056799 b 580056800 a 580042963 b 580042963

DESCRIPTION Mud Flap ........................................................................................... Mud Flap (LH) ................................................................................... Mud Flap (LH) ................................................................................... Mud Flap (LH) ................................................................................... Mud Flap (LH) ................................................................................... Mud Flap (RH) ................................................................................... Mud Flap (RH) ................................................................................... Mud Flap (RH) ................................................................................... Mud Flap (RH) ................................................................................... Locknut .............................................................................................. Locknut ..............................................................................................

FOOTNOTES: a GP/GDP/GLP080-090VX

G813

A

b

2 .. .. .. .. .. .. .. .. 4 ..

QTY B .. 1 1 .. .. 1 1 .. .. 4 6

C .. .. .. 1 1 .. .. 1 1 .. 6

GP/GDP/GLP100-120VX


1-17

P19558

04-08

COWL MOUNT (FIGURE 1-7)

1-18


G813

04-08

P19558

COWL MOUNT ITEM 1 2 3 4 5 6

G813

PART NO.

DESCRIPTION

524316719 580056815 580030966 580044860 580058270 580074879

Cowl .................................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Insert ................................................................................................................... Capscrew ............................................................................................................ Insert ...................................................................................................................


QTY 1 2 2 2 7 7

1-19

P19562

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-8) SHEET 1 OF 3

1-20


G813

04-08

P19562

CAB ASSEMBLY WITH STEEL DOORS SHEET 1 OF 3 ITEM

PART NO.

DESCRIPTION

1 2 2 3 4 5 6 7 8 9 10 11 12

524302424 580092015 580092016 504229298 580016584 580014009 580059493 580015529 580083156 524201323 580090886 258979300 580072684

Cab (With Steel Doors) ....................................................................................... Gas Spring (LH) ............................................................................................. Gas Spring (RH) ............................................................................................. Nut .................................................................................................................. Washer ........................................................................................................... Ball Stud ......................................................................................................... Plug ................................................................................................................ Grommet ........................................................................................................ Cover (Inner Rear) ......................................................................................... Grommet (Black) ............................................................................................ Hole Plug (Yellow) .......................................................................................... Plug ................................................................................................................ Cover (Counterweight) ...................................................................................

G813


QTY 1 1 1 2 4 2 4 1 1 1 4 1 1

1-21

P19563

04-08


1-22


G813

04-08

P19563


PART NO.

DESCRIPTION

1 2 3 4 4 5 6 7 7 8 9 10 11 12

524302424 580077075 580077073 580077074 580077076 580077077 580077078 580077071 580015760 580015761 520042832 580022964 580077079 580077080 580077088

Cab (With Steel Doors) ....................................................................................... Spring (Coil) ................................................................................................... Bushing .......................................................................................................... Bushing .......................................................................................................... Cover (RH) (Coil Spring) ................................................................................ Cover (LH) (Coil Spring) ................................................................................. Bracket (Fan) .................................................................................................. Coat Hook ...................................................................................................... Hinge (LH) ...................................................................................................... Hinge (RH) ..................................................................................................... Washer ........................................................................................................... Capscrew ....................................................................................................... Fan (Assembly) (FP19566 [Page 1-30])....................................................... Seal ................................................................................................................ Wire Harness (Cab) (Lights) ...........................................................................

G813


QTY 1 2 4 2 1 1 1 1 2 2 12 12 1 1 1

1-23

P19564

04-08


1-24


G813

04-08

P19564


PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

524302424 580077097 580077086 580077085 580077853 580077072 580077069 580069797 580077084 580077092 580077096 580077095 580077083 580069796 580077094 580080812 580088184

Cab (With Steel Doors) ....................................................................................... Cover .............................................................................................................. Wiper Blade (Rear) ......................................................................................... Wiper Arm (Rear) ........................................................................................... Reservoir (Washer Bottle with Pump) ............................................................ Connector ....................................................................................................... Cover (Front Wiper) ........................................................................................ Wiper Motor (Front) ........................................................................................ Wiper Motor (Rear) ......................................................................................... Liner (Rear Cover) .......................................................................................... Hose ............................................................................................................... Connector ....................................................................................................... Wiper Blade (Front) ........................................................................................ Wiper Arm (Front) ........................................................................................... Trim (Front Window) ....................................................................................... Bolt (Striker) ................................................................................................... Striker (Guard) ................................................................................................

G813


QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2

1-25

P19567

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-11) WINDOWS

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

524302424 580077146 580087148 580077141 580077143 580077144 580077145 580094090 580077090 449007050 580014766 580077089 504574259

Cab (With Steel Doors) ....................................................................................... Sliding Window (RH Door) ............................................................................. Foam Lining (Skylight) .................................................................................... Window (Skylight) ........................................................................................... Window (Rear, Sliding) ................................................................................... Sliding Window (LH Door) .............................................................................. Window (Lower Door) ..................................................................................... Front Window ................................................................................................. Seal (Front Window) ....................................................................................... Screw (Front Window) .................................................................................... Washer (Front Window) ................................................................................. Cap (Front Window) ....................................................................................... Nut (Front Window) ........................................................................................

1-26


QTY 1 1 1 1 1 1 1 1 1 6 6 6 6

G813

04-08

P19567

NOTES

G813


1-27

P19565

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-12) COVERS, SEALS, SHIMS, AND FASTENERS

1-28


G813

04-08

P19565

CAB ASSEMBLY WITH STEEL DOORS COVERS, SEALS, SHIMS, AND FASTENERS ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

524302424 524260552 580073407 580030975 580073550 580051941 580056815 580060257 580083104 580056526 580073522 580059127 580066768 580056528 580074948

Cab (With Steel Doors) ....................................................................................... 1 Fastener ......................................................................................................... 6 Cover (Rear, Fabric) ....................................................................................... 1 Screw (Button Head) ...................................................................................... 3 Shim ............................................................................................................... 2 Capscrew ....................................................................................................... 8 Capscrew ....................................................................................................... 4 Sleeve (Hose) ................................................................................................. 1 Bracket (Heater Hose) (Bulkhead) ................................................................. 1 Handle (Grab) ................................................................................................. 1 Shim ............................................................................................................... AR Seal (Cowl) ..................................................................................................... 2 Seal (Cowl) ..................................................................................................... 2 Nut (Shoulder) ................................................................................................ 2 Blanket (Hood) ............................................................................................... 1

G813


QTY

1-29

P19566

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-13) FAN

1-30


G813

04-08

P19566

CAB ASSEMBLY WITH STEEL DOORS FAN ITEM

1 2 3 4

G813

PART NO.

DESCRIPTION

524302424 580077079 580077148 505968533 505968540 505968514

Cab (With Steel Doors) ....................................................................................... Fan (Assembly) .............................................................................................. Fan ............................................................................................................. Connector ................................................................................................... Connector ................................................................................................... Terminal (Pin) .............................................................................................


QTY 1 1 1 1 1 2

1-31

P19569

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-14) RIGHT HAND DOOR COMPONENTS

1-32


G813

04-08

P19569

CAB ASSEMBLY WITH STEEL DOORS RIGHT HAND DOOR COMPONENTS ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13

524302424 580077119 504229298 580014009 580015530 580077100 580077099 580090494 580077122 580021345 580015531 937100903 580077121 520037891

Cab (With Steel Doors) ....................................................................................... Door (Assembly With Heater) (FP19570 [Page 1-34]).................................. Nut .............................................................................................................. Ball Stud ..................................................................................................... Block .......................................................................................................... Seal ............................................................................................................ Latch .......................................................................................................... Door Key (One Per Cab) ............................................................................ Handle ........................................................................................................ Screw ......................................................................................................... Insert .......................................................................................................... Nut .............................................................................................................. Linkage (Door Latch) .................................................................................. Capscrew ...................................................................................................

G813


QTY 1 1 1 1 2 1 1 1 1 8 6 4 1 2

1-33

P19570

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-15) RIGHT HAND DOOR HEATER COMPONENTS

1-34


G813

04-08

P19570

CAB ASSEMBLY WITH STEEL DOORS RIGHT HAND DOOR HEATER COMPONENTS ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20

524302424 580077119 580077135 580077129 580077126 580077138 580077137 580077134 580085192 580077822 580077127 580089467 580077133 580077132 580021345 580077130 580077105 580077131 580077104 580077136 580077139 580077128

Cab (With Steel Doors) ....................................................................................... Door (Assembly With Heater) (FP19568 [Page 1-36]).................................. Seal ............................................................................................................ Hose ........................................................................................................... Grommet .................................................................................................... Hose ........................................................................................................... Clamp ......................................................................................................... Fitting (Quick Disconnect) .......................................................................... Quick Disconnect Fitting ............................................................................ Adapter ....................................................................................................... Heater ........................................................................................................ Knob ........................................................................................................... Filter ........................................................................................................... Cover .......................................................................................................... Screw ......................................................................................................... Liner ........................................................................................................... Retainer ...................................................................................................... Louver ........................................................................................................ Plug ............................................................................................................ Handle ........................................................................................................ Seal ............................................................................................................ Cover ..........................................................................................................

G813


QTY 1 1 1 1 2 2 6 2 2 3 1 1 1 1 2 1 5 3 2 1 1 1

1-35

P19568

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-16) LEFT HAND DOOR COMPONENTS

1-36


G813

04-08

P19568

CAB ASSEMBLY WITH STEEL DOORS LEFT HAND DOOR COMPONENTS ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

524302424 580077098 504229298 580014009 580077104 580015530 580015531 580077100 580090494 580077103 580077099 580077101 580077106 520037891 580014013 580077105 580021345 580077102

Cab (With Steel Doors) ....................................................................................... Door (Left Hand) ............................................................................................. Nut .............................................................................................................. Ball Stud ..................................................................................................... Plug ............................................................................................................ Block .......................................................................................................... Insert .......................................................................................................... Seal ............................................................................................................ Door Key (One Per Cab) ............................................................................ Seal (Upper LH) ......................................................................................... Latch .......................................................................................................... Lever .......................................................................................................... Seal (Lower LH Door) ................................................................................ Capscrew ................................................................................................... Door Handle (With Latch) ........................................................................... Retainer ...................................................................................................... Screw ......................................................................................................... Liner (LH Interior) .......................................................................................

G813


QTY 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 5 1 1

1-37

P19872

06-08

HEATER HOSE ARRANGEMENT (FIGURE 1-17) GM 4.3L GASOLINE — WITH CAB

1-38


G813

06-08

P19872

HEATER HOSE ARRANGEMENT GM 4.3L GASOLINE – WITH CAB ITEM 1 2 3 4 5 6 7

G813

PART NO.

DESCRIPTION

580052422 580041557 580052680 062159500 580050923 580083872 580072091

Hose ................................................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Clamp ................................................................................................................. Tube .................................................................................................................... Hose ................................................................................................................... Tube ....................................................................................................................


QTY 2 1 2 5 1 1 1

1-39

P19571

06-08

HEATER HOSE ARRANGEMENT (FIGURE 1-18) CUMMINS QSB 3.3L DIESEL — WITH CAB

1-40


G813

06-08

P19571

HEATER HOSE ARRANGEMENT CUMMINS QSB 3.3L DIESEL – WITH CAB ITEM 1 2 3 4 5 6 7

G813

PART NO.

DESCRIPTION

062159500 580092630 580066556 580042842 580092631 502600903 013393700 505970592

Clamp ................................................................................................................. 4 Hose ................................................................................................................... 2 Clamp ................................................................................................................. 4 Clamp ................................................................................................................. 2 Bracket ................................................................................................................ 1 Fitting .................................................................................................................. 2 Fitting .................................................................................................................. 1 Sealant ................................................................................................................ AR


QTY

1-41

P19572

04-08

HEATER HOSE ARRANGEMENT (FIGURE 1-19) GM 4.3L LPG — WITH CAB

1-42


G813

04-08

P19572

HEATER HOSE ARRANGEMENT GM 4.3L LPG – WITH CAB ITEM 1 2 3 4 5 6

G813

PART NO.

DESCRIPTION

062159500 580052422 580026621 580049814 520036879 580047714

Clamp ................................................................................................................. Hose ................................................................................................................... Nut ...................................................................................................................... Clip ...................................................................................................................... Strap ................................................................................................................... Capscrew ............................................................................................................


QTY 4 2 2 2 1 2

1-43

P19574

04-08

NON SUSPENSION SEAT (FIGURE 1-20)

1-44


G813

04-08

P19574

NON SUSPENSION SEAT ITEM

1 1 1 2 2 3 4 4 5 6

PART NO. 580086877 580086881 580049906 580049895 a 580049891 580049893 580049892 580062078 449015098 a 580087659 580090679 580059816 a 519996801 a 519996803

DESCRIPTION Seat-Non Suspension (Vinyl) .............................................................................. Seat-Non Suspension (Cloth) .............................................................................. Kit-Seat Cushion (Vinyl) .................................................................................. Kit-Seat Cushion (Cloth) ................................................................................. Sensor (Operator Presence) ........................................................................... Hip Restraint (RH) ........................................................................................... Hip Restraint (LH) ........................................................................................... Kit-Seat Belt .................................................................................................... Nut ................................................................................................................... Stud ................................................................................................................. Kit-Seat Rail .................................................................................................... Wire Harness .................................................................................................. Information Case ............................................................................................. Cover (Information Case) ................................................................................

QTY 1 1 1 1 1 1 1 1 4 4 1 1 1 1


G813


1-45

P19575

04-08

SEMI SUSPENSION SEAT (FIGURE 1-21) WITH AND WITHOUT ELECTRONIC CONTROLS

1-46


G813

04-08

P19575

SEMI SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS KEY: A: With Hip Restraints B: With Electronic Control Arm ITEM

PART NO.

1 1 2 2 3 4 4 5 6 7 8 8 9 10 10 11 12 13

580086882 580086883 580086884 b 580086885 580051572 580051573 580049897 580049898 580062078 580051574 580051575 b 580018653 580049900 580090678 449015098 a 580087659 580026810 580059816 580080127 580040850 518791646 520041852 a 520041836 a 580049891 a 580078361 a 580049887


G813

QTY A B

DESCRIPTION Seat-Semi Suspension (Vinyl) ................................................................... Seat-Semi Suspension (Cloth) ................................................................... Seat-Semi Suspension (Vinyl) ................................................................... Seat-Semi Suspension (Cloth) ................................................................... Seat Cushion (Back Cushion) (Vinyl) .................................................... Seat Cushion (Back Cushion) (Cloth) .................................................... Hip Restraint (LH) .................................................................................. Hip Restraint (RH) ................................................................................. Kit-Seat Belt ........................................................................................... Seat Cushion (Vinyl) .............................................................................. Seat Cushion (Cloth) ............................................................................. Guide ..................................................................................................... Knob ...................................................................................................... Kit-Seat Rail ........................................................................................... Nut .............................................................................................................. Stud ............................................................................................................ Clip ......................................................................................................... Wire Harness ......................................................................................... Wire Harness ......................................................................................... Nut ......................................................................................................... Capscrew ............................................................................................... Information Case ................................................................................... Kit-Shock Absorber ................................................................................ Sensor (Operator Presence) .................................................................. Foam ...................................................................................................... Knob (Electronic Control Arm) ...............................................................

b

1 1 .. .. 1 1 1 1 1 1 1 1 1 1 4 4 1 1 .. 1 1 1 1 1 .. ..

.. .. 1 1 1 1 1 .. 1 1 1 1 1 1 4 4 1 .. 1 1 1 1 1 1 1 1

Not Used With 580086882


1-47

P19576

04-08

FULL SUSPENSION SEAT (FIGURE 1-22) WITH AND WITHOUT ELECTRONIC CONTROLS

1-48


G813

04-08

P19576

FULL SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS KEY: A: Full Suspension (Vinyl) B: Full Suspension (Cloth) C: Full Suspension (Vinyl with Electronic Control Arm) D: Full Suspension (Cloth with Electronic Control Arm) ITEM

1 1 2 2 3 4 4 5 5 6 7 7 8

PART NO. 580060060 580060061 580068489 580068490 580014462 580014463 580014467 580014466 580062078 580049883 580051805 a 580049884 580014473 580057259 580014471 580059816 580080127 518793684 a 580026810 a 580026812 a 580040850 a 518791646 a 580018888 a 580049886 a 580049887 a 580014465 a 580013425 a 580071505 a 580013421 a 580013419 a 580013422 a 580013420 a 580013423 a 580057259 a 580065961

DESCRIPTION Seat-Full Suspension (Vinyl) .................................................... Seat-Full Suspension (Cloth) .................................................... Seat-Full Suspension (Vinyl) .................................................... Seat-Full Suspension (Cloth) .................................................... Seat Cushion (Back Cushion, Vinyl) (Vinyl) ......................... Seat Cushion (Back Cushion, Cloth) (Cloth) ........................ Hip Restraint (LH) ................................................................. Hip Restraint (RH) ................................................................ Kit-Seat Belt .......................................................................... Seat Cushion (Vinyl) ............................................................. Seat Cushion (Cloth) ............................................................ Sensor (Operator Presence) ................................................ Kit-Weight Adjuster ............................................................... Knob ..................................................................................... Kit-Seat Rail .......................................................................... Wire Harness ........................................................................ Wire Harness ........................................................................ Nut ............................................................................................ Clip ............................................................................................ Clip ............................................................................................ Nut ............................................................................................ Capscrew .................................................................................. Kit-Gas Spring .......................................................................... Cap (Electronic Control Arm) .................................................... Knob (Electronic Control Arm) .................................................. Information Case ...................................................................... Kit-Spring .................................................................................. Weight Adjust Rack .................................................................. Kit-Bumper ................................................................................ Kit-Boot ..................................................................................... Kit-Shaft and Bearing ................................................................ Kit-Bearing ................................................................................ Kit-Weight Adjuster ................................................................... Knob ......................................................................................... Handle ......................................................................................

A 1 .. .. .. 1 .. 1 1 1 1 .. 1 1 .. 1 1 .. 4 .. .. .. .. 1 .. .. 1 1 1 1 1 1 1 1 1 1

QTY B C .. 1 .. .. .. 1 1 1 1 .. 1 1 1 .. 1 1 .. 4 .. .. .. .. 1 .. .. 1 1 1 1 1 1 1 1 1 1

.. .. 1 .. 1 .. 1 .. 1 1 .. 1 .. 1 1 .. 1 4 1 1 1 1 .. 1 1 1 1 1 1 1 1 1 1 1 1

D .. .. .. 1 .. 1 1 .. 1 .. 1 1 .. 1 1 .. 1 4 1 1 1 1 .. 1 1 1 1 1 1 1 1 1 1 1 1


G813


1-49

P19577

04-08

FULL SUSPENSION SWIVEL SEAT (FIGURE 1-23) WITH AND WITHOUT ELECTRONIC CONTROLS

1-50


G813

04-08

P19577

FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS KEY: A: With Hip Restraints B: With Electronic Controls ITEM

1 1 2 2 2 3 3 4 5 6 7 8 8 9 10 11

PART NO. 580060074 580060075 580068631 580068633 580014462 580014463 580049883 580051805 580049884 580014467 580014466 580062078 580014473 518793684 580014471 580059816 580080127 518791646 580026812 580040850 a 580018888 a 580043895 a 580049887 a 580078361 a 580018888 a 580049884 a 580057259 a 580013425 a 580089324 a 580071505 a 580013419 a 580013423 a 580014473 a 580013422 a 580013420 a 580013421 a 580065961 a 580014465

DESCRIPTION Seat-Full Suspension (Vinyl) ...................................................................... Seat-Full Suspension (Cloth) ..................................................................... Seat-Full Suspension (Vinyl) ...................................................................... Seat Assy (Cloth) ....................................................................................... Seat Cushion (Back Cushion, Vinyl) ...................................................... Seat Cushion (Back Cushion, Cloth) ..................................................... Seat Cushion (Vinyl) .............................................................................. Seat Cushion (Cloth) ............................................................................. Sensor (Operator Presence) ............................................................. Hip Restraint (LH) .................................................................................. Hip Restraint (RH) ................................................................................. Kit-Seat Belt ........................................................................................... Kit-Weight Adjuster ................................................................................ Nut ......................................................................................................... Kit-Seat Rail ........................................................................................... Wire Harness ......................................................................................... Wire Harness ......................................................................................... Capscrew ................................................................................................... Clip ............................................................................................................. Nut .............................................................................................................. Kit-Gas Spring ............................................................................................ Lever (Swivel Release) .............................................................................. Knob (Electronic Control Arm) ................................................................... Foam .......................................................................................................... Kit-Gas Spring ............................................................................................ Sensor (Operator Presence) ...................................................................... Knob ........................................................................................................... Kit-Spring ................................................................................................... Kit-Swivel Seat Full Susp ........................................................................... Weight Adjust Rack ............................................................................... Kit-Boot .................................................................................................. Kit-Weight Adjuster ................................................................................ Kit-Weight Adjuster (Handle) ...................................................................... Kit-Shaft and Bearing ................................................................................. Kit-Bearing ................................................................................................. Kit-Bumper ................................................................................................. Handle ........................................................................................................ Information Case ........................................................................................

QTY A B 1 1 .. .. 1 1 1 1 1 1 1 1 1 4 1 1 .. 1 1 1 1 1 .. .. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

.. .. 1 1 1 1 1 1 1 1 .. 1 .. 4 1 .. 1 1 1 1 .. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ..


G813


1-51

P19578

04-08

LABELS (FIGURE 1-24) EXTERIOR

1-52


G813

04-08

P19578

LABELS EXTERIOR KEY: A: Overhead Guard or Cab with PVC Doors B: Cab with Steel Doors ITEM

PART NO.

1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 15 16 17 17 17 18 19 20 21 22 23 24 25

d 524236525 524236522 d 524265464 524265461 d 524236526 524236523 d 524265465 524265462 d 524236527 524236524 b 580001007 580026934 505976530 505977565 580056514 580056515 524310789 580056532 505976556 505976545 518806645 524208880 580057342 580058357 e 580058773 c 580059788 504231248 505977525 505978586 505978570 504231252 580058821 524208881 504231215 580055312 504231296 a. . . . . 505976566 505974597

Label (Veracitor 80VX) (RH) ...................................................................... Label (80VX) (LH) ...................................................................................... Label (Veracitor 90VX) (RH) ...................................................................... Label (90VX) (LH) ...................................................................................... Label (Veracitor 100VX) (RH) .................................................................... Label (100VX) (LH) .................................................................................... Label (Veracitor 110VX) (RH) .................................................................... Label (110VX) (LH) .................................................................................... Label (Veracitor120VX) (RH) ..................................................................... Label (120VX) (LH) .................................................................................... Label (Ether Warning) ................................................................................ Nameplate (LP Tank) ................................................................................. Rivet ........................................................................................................... Label (Flammable LP-Gas) ........................................................................ Label (Unleaded Fuel Only) ....................................................................... Label (Diesel Fuel Only) ............................................................................. Label (Yale Logo) ....................................................................................... Fastener ..................................................................................................... Label (Fan Warning) .................................................................................. Label (Antifreeze) ....................................................................................... Label (Boron-Free Anti-Freeze) ................................................................. Label (Yale) ................................................................................................ Label (Joystick Warning) ............................................................................ Label (Locking Gas Spring) ........................................................................ Label (Hood Opening) ................................................................................ Label (Swivel Seat) .................................................................................... Label (No Riders) ....................................................................................... Label (Type GS) ......................................................................................... Label (Type LPS) ....................................................................................... Label (Type DS) ......................................................................................... Label (Pinch Point) ..................................................................................... Label (Mast Warning) (On Cowl) ................................................................ Label (Yale) ................................................................................................ Label (Mast Warning) ................................................................................. Label (Operator Warning) .......................................................................... Label (Operator Restraint) ......................................................................... Label (Overhead Guard) ............................................................................ Label (Fan Warning) .................................................................................. Label (Lifting Eye) (Not Illustrated) .............................................................

FOOTNOTES: a Contact your local Yale dealer b Diesel Only c For Use With Swivel Seats Only

G813

QTY A B

DESCRIPTION

d e

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 4 1 1 1 1 2 2 2 2 2 2 2 1 1 2 1 1 1

2 .. 2 .. 2 .. 2 .. 2 .. 1 1 2 1 1 1 1 2 2 1 1 4 1 1 1 1 2 2 2 2 2 2 2 1 1 2 1 1 1

Label applied to Door on Cabs with Steel Doors LPG Only


1-53

P19579

04-08

LABELS (FIGURE 1-25) INTERIOR

1-54


G813

04-08

P19579

LABELS INTERIOR ITEM

PART NO.

1 1 2 3 4 5 6 7 8 9 10 11 12

b. . . . . 505976530 580008064 520045130 524232141 a 524232161 a 524232201 a 524265153 504231265 524162256 580056430 580008338 505977581

DESCRIPTION Nameplate ........................................................................................................... Rivet .................................................................................................................... Nameplate (Plastic Plate) .................................................................................... Label (Drive Train Protection) ............................................................................. Label (Standard Transmission) ........................................................................... Label (Techtronix 100 Transmission) .................................................................. Label (Techtronix 200X Transmission) ................................................................ Label (Techtronix 100X Transmission) ................................................................ Label (Nameplate Tag) ........................................................................................ Label (Patents and Trademarks) ......................................................................... Label (Parking Brake Warning) ........................................................................... Label (Battery Switch) (Safety Trucks Only) ....................................................... Label (Radial Tire Warning) ................................................................................

FOOTNOTES: a Electronic Transmission

G813

QTY

b

1 4 1 1 1 1 1 1 1 1 1 1 1

Please Contact Your Local Yale Dealer


1-55

P19581

04-08

ELECTRONIC LEVER LABELS (FIGURE 1-26) MINI LEVERS

1-56


G813

04-08

P19581

ELECTRONIC LEVER LABELS MINI LEVERS ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

580058930 580055171 580055170 580055174 580069759 580055172 580055173 580055175 580055177 580055178 580055179 580069753

Label (Hoist and Tilt) ........................................................................................... Label (Reach) ..................................................................................................... Label (Swing) ...................................................................................................... Label (Push/Pull) ................................................................................................ Label (Clamp) ..................................................................................................... Label (Load Stabilizer) ........................................................................................ Label (Scoop) ..................................................................................................... Label (Upender) .................................................................................................. Label (Rotate) ..................................................................................................... Label (Side-Shift) ................................................................................................ Label (Fork Spread) ............................................................................................ Label (Hoist and Tilt with Return to Set Tilt) .......................................................

G813


QTY 1 1 1 1 1 1 1 1 1 1 1 1

1-57

P19580

04-08

CONTROL LEVER LABELS (FIGURE 1-27) MANUAL HYDRAULICS

1-58


G813

04-08

P19580

CONTROL LEVER LABELS MANUAL HYDRAULICS ITEM 1 2 3 3 3 3 3 3 3 3 3 3

PART NO. 580051779 580051780 580051781 580051783 580051784 580051785 580051786 580051787 580051788 580051789 580051790 580051791 a 580052203

DESCRIPTION Lens (Lift) ............................................................................................................ Lens (Tilt) ............................................................................................................ Lens (Reach) ....................................................................................................... Lens (Swing) ....................................................................................................... Lens (Load Stabilizer) ......................................................................................... Lens (Scoop) ....................................................................................................... Lens (Upender) ................................................................................................... Lens (Push/Pull) .................................................................................................. Lens (Clamp) ....................................................................................................... Lens (Rotate) ....................................................................................................... Lens (Side-Shift) .................................................................................................. Lens (Fork Spread) ............................................................................................. Lens (Blank) ........................................................................................................

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1


G813


1-59

P19585

04-08

FORKS (FIGURE 1-28) STANDARD TAPER — CLASS III

KEY: A: 125 mm x 50 mm (5 in. x 2 in.) B: 150 mm x 50 mm (6 in x 2 in.) ITEM 1 1 1 1 1 1 1 1 2 3 4 5

1-60

QTY A B

PART NO.

DESCRIPTION

518688602 518688603 518688604 518717602 518717603 518717604 518717605 518717607 580006844 580006843 580006842 580006841

Fork (42 in.) ................................................................................................ Fork (48 in.) ................................................................................................ Fork (54 in.) ................................................................................................ Fork (42 in) ................................................................................................. Fork (48 in) ................................................................................................. Fork (54 in.) ................................................................................................ Fork (60 in.) ................................................................................................ Fork (72 in.) ................................................................................................ Roll Pin ....................................................................................................... Latch .......................................................................................................... Spring ......................................................................................................... Fork (Pin) ...................................................................................................

2 2 2 .. .. .. .. .. 1 1 1 1

.. .. .. 2 2 2 2 2 1 1 1 1

580006840

Kit-Latch (Class III And IV) .........................................................................

1

1


G813

04-08

P19586

FORKS (FIGURE 1-29) STANDARD TAPER — CLASS IV

KEY: A: 125 mm x 50 mm (5 in x 2 in.) B: 150 mm x 60 mm (6 in. x 2.4 in.) ITEM 1 1 1 1 1 1 1 1 1 2 3 4 5

G813

QTY A B

PART NO.

DESCRIPTION

518688602 518688603 518688604 518688605 505849502 505849503 505849504 505849505 505849507 580006844 580006843 580006842 580006841

Fork (42 in.) ................................................................................................ Fork (48 in.) ................................................................................................ Fork (54 in.) ................................................................................................ Fork (60 in.) ................................................................................................ Fork (42 in.) ................................................................................................ Fork (48 in.) ................................................................................................ Fork (54 in.) ................................................................................................ Fork (60 in.) ................................................................................................ Fork (72 in.) ................................................................................................ Roll Pin ....................................................................................................... Latch .......................................................................................................... Spring ......................................................................................................... Fork (Pin) ...................................................................................................

2 2 2 2 .. .. .. .. .. 1 1 1 1

.. .. .. .. 2 2 2 2 2 1 1 1 1

580006840


1

1


1-61

P19587

04-08

FORKS (FIGURE 1-30) POLISHED FORK WITH FULL BOTTOM TAPER — CLASS III AND IV

KEY: A: 200 x 40 Class III ( 8 in. x 1.6 in.) B: 250 x 40 Class IV (10 in x 1.6 in.) ITEM 1 1 1 1 2 3 4 5

1-62

QTY A B

PART NO.

DESCRIPTION

524139139 524139140 524139141 524139142 580006844 580006843 580006842 580006841

Fork (47.5 in.) ............................................................................................. Fork (54 in.) ................................................................................................ Fork (47.5 in.) ............................................................................................. Fork (54 in.) ................................................................................................ Roll Pin ....................................................................................................... Latch .......................................................................................................... Spring ......................................................................................................... Fork (Pin) ...................................................................................................

2 2 .. .. 1 1 1 1

.. .. 2 2 1 1 1 1

580006840


1

1


G813

04-08

P19587

NOTES

G813


1-63

P19588

04-08

LOAD BACKREST EXTENSION (FIGURE 1-31)

1-64


G813

04-08

P19588

LOAD BACKREST EXTENSION ITEM 1 1 1 1 1 1 1 1 1 2 3 3 4 5

PART NO. b 504314701 b 504314703 bd 524139478 bd 524139480 a 504314705 a 504314706 a 504314707 ad 524139001 ad 524139002 580013508 504233271 c 061278200 449022017 580033885

DESCRIPTION Load Backrest (48 in.) Class III ........................................................................... Load Backrest (60 in.) Class III ........................................................................... Load Backrest (48 in.) Class III ........................................................................... Load Backrest (60 in.) Class III ........................................................................... Load Backrest (48 in.) Class IV ........................................................................... Load Backrest (54 in.) Class IV ........................................................................... Load Backrest (60 in.) Class IV ........................................................................... Load Backrest (54 in.) Class IV ........................................................................... Load Backrest (60 in.) Class IV ........................................................................... Capscrew (Side-Shift Carriage) ........................................................................... Washer ................................................................................................................ Washer ................................................................................................................ Lockwasher ......................................................................................................... Nut .......................................................................................................................

FOOTNOTES: a GP/GLP/GDP100-120VX b GP/GLP/GDP80-90VX

G813

QTY

c d

1 1 1 1 1 1 1 1 1 4 4 4 4 4

Optional Polished Fork with Full Bottom Taper


1-65

P19588

04-08

NOTES

1-66


G813

SECTION 2

2

ENGINE ASSEMBLY

CONTENTS

SECTION 2 ENGINE ASSEMBLY DESCRIPTION

PAGE

AIR INTAKE MANIFOLD CUMMINS QSB 3.3L DIESEL ..................................................................................................................... ASSEMBLED ENGINE GM 4.3L, GASOLINE AND LPG - SHEET 1 OF 3 ...................................................................................... GM 4.3L, GASOLINE AND LPG - SHEET 2 OF 3 ...................................................................................... GM 4.3L, GASOLINE AND LPG - SHEET 3 OF 3 ...................................................................................... CAMSHAFT CUMMINS QSB 3.3L DIESEL ..................................................................................................................... CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG .................................................................................................................. COIL ASSEMBLY GM 4.3L GASOLINE AND LPG .................................................................................................................. CRANKCASE BREATHER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... CRANKSHAFT CUMMINS QSB 3.3L DIESEL ..................................................................................................................... CYLINDER BLOCK CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L GASOLINE AND LPG .................................................................................................................. CYLINDER HEAD CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L GASOLINE AND LPG .................................................................................................................. ENGINE MOUNTING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L, GASOLINE AND LPG ................................................................................................................. EXHAUST MANIFOLD CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FAN ASSEMBLY CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FAN MOUNT ASSEMBLY GM 4.3L GASOLINE AND LPG .................................................................................................................. FLYWHEEL AND HOUSING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L GASOLINE AND LPG .................................................................................................................. FRONT GEAR HOUSING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... LIFTING BRACKET CUMMINS QSB 3.3L DIESEL ..................................................................................................................... OIL FILTER AND COOLER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... OIL LEVEL GAUGE CUMMINS QSB 3.3L DIESEL ..................................................................................................................... OIL PAN CUMMINS QSB 3.3L DIESEL ..................................................................................................................... OIL PUMP GM 4.3L GASOLINE AND LPG .................................................................................................................. OIL PUMP AND FRONT GEAR COVER CUMMINS QSB 3.3L DIESEL .....................................................................................................................

G813


2-70 2-4 2-8 2-10 2-32 2-20 2-23 2-62 2-60 2-42 2-18 2-44 2-16 2-38 2-14 2-72 2-34 2-12 2-30 2-28 2-56 2-37 2-48 2-52 2-50 2-26 2-46

2-1

CONTENTS

SECTION 2 ENGINE ASSEMBLY DESCRIPTION

PAGE

PISTON AND CONNECTING ROD CUMMINS QSB 3.3L DIESEL ..................................................................................................................... ROCKER ARM SHAFT CUMMINS QSB 3.3L DIESEL ..................................................................................................................... STARTING AID CUMMINS QSB 3.3L DIESEL ..................................................................................................................... THERMOSTAT CUMMINS QSB 3.3L DIESEL ..................................................................................................................... TURBOCHARGER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... TURBOCHARGER PLUMBING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... VALVE COVER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG .................................................................................................................. VIBRATION DAMPER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... WATER PUMP AND PULLEY CUMMINS QSB 3.3L DIESEL .....................................................................................................................

2-2


2-54 2-36 2-64 2-39 2-66 2-68 2-58 2-24 2-65 2-40

G813

CONTENTS

NOTES

G813


2-3

P19596

05-08

ASSEMBLED ENGINE (FIGURE 2-1) GM 4.3L, GASOLINE AND LPG — SHEET 1 OF 3

2-4


G813

05-08

P19596

ASSEMBLED ENGINE GM 4.3L, GASOLINE AND LPG – SHEET 1 OF 3 ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

580092555 580092554 580047919 580039438 580052999 ..... 580072019 580072018 580075007 580050409 580043001 580027572 580071204 449022013 059079500 580008487 580000341 900011268 580025194 580079180 502566901 580063934 580047714 580075397 580070456 580073942 580070455 580049387 580073538 580036662 580073539 580049106 580052711 ..... 580039672 580053099 580037180 580047182 580004502 580042922 449021001 449015098 580075454 580085521 580052062 900015229 580041258 900011247 580085520 580087447

Engine Assy-Gas ................................................................................................. Engine Assy-LPG ................................................................................................ Nut ....................................................................................................................... Capscrew ............................................................................................................ Cap (Vacuum Port) .............................................................................................. Wire Harness Spark Plug LH .............................................................................. Clamp .................................................................................................................. Clamp .................................................................................................................. Bracket ................................................................................................................ Bracket ................................................................................................................ Bracket ................................................................................................................ Nut ....................................................................................................................... Stud ..................................................................................................................... Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Washer ................................................................................................................ Capscrew ............................................................................................................ Pulley ................................................................................................................... Spacer ................................................................................................................. Fan ...................................................................................................................... Washer ................................................................................................................ Capscrew ............................................................................................................ Capscrew ............................................................................................................ Fan Mount (FP19599 [Page 2-12]).................................................................... Stud ..................................................................................................................... Belt Tensioner ..................................................................................................... Stud ..................................................................................................................... Capscrew ............................................................................................................ V-Belt ................................................................................................................... Capscrew ............................................................................................................ Bracket (Alternator) ............................................................................................. Thermostat Housing ............................................................................................ Thermostat (By Pass Type 197 degree with seal) .............................................. Wire Harness Spark Plug RH .............................................................................. Alternator ............................................................................................................. Fan Pulley ........................................................................................................... Capscrew ............................................................................................................ Spacer ................................................................................................................. Capscrew ............................................................................................................ Pulley (Water Pump) ........................................................................................... Washer ................................................................................................................ Nut ....................................................................................................................... Manifold (Exhaust) .............................................................................................. Exhaust Shield .................................................................................................... Shield .................................................................................................................. Bolt ...................................................................................................................... Gasket ................................................................................................................. Clamp .................................................................................................................. Dipstick Tube ....................................................................................................... Dipstick ................................................................................................................

G813


QTY 1 1 6 6 1 1 2 1 1 2 1 5 2 3 3 1 1 1 1 1 4 4 4 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 12 2 1 1 1 2-5

P19596

05-08


PART NO.

DESCRIPTION

QTY

49 50 51 52 53 54 55 55 55 56 57

900011253 580041257 580039900 580049173 505970592 580030966 580080122 580080121 580049105 580048863 580049011 a 580072047 a 505971582

Shield .................................................................................................................. Gasket ................................................................................................................. Capscrew ............................................................................................................ Sensor (Coolant Temperature) ............................................................................ Sealant ................................................................................................................ Capscrew ............................................................................................................ Adapter (Gasoline) .............................................................................................. Adapter (LPG) ..................................................................................................... Sleeve ............................................................................................................. Gasket ................................................................................................................. Capscrew ............................................................................................................ Screw .................................................................................................................. Clamp ..................................................................................................................

2 2 3 1 AR 2 1 1 2 1 2 4 2

580072615

Kit-Ignition Cable (Spark Plug Wires and Coil Wire) ...........................................

1


2-6


G813

05-08

P19596

NOTES

G813


2-7

P19597

05-08


2-8


G813

05-08

P19597

ASSEMBLED ENGINE GM 4.3L, GASOLINE AND LPG – SHEET 2 OF 3 KEY: A: Gasoline B: LPG QTY A B

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

580092555 580092554 501884908 580047919 580046499 580072090 580073352 580073353 580059320 505970592 580051890 580077675 580077676 580039900 580086129 580086130 580007683 580000338 580065523 580065858 580046654 900003231 580072047 580070000 580042354 580050410 511405800 580046629 580043696 580042867 580039900 580065981

Engine Assy-Gas ....................................................................................... 1 Engine Assy-LPG ....................................................................................... .. Fitting ......................................................................................................... 1 Nut .............................................................................................................. 1 Filler Neck .................................................................................................. 1 Screw ......................................................................................................... 4 Bracket ....................................................................................................... 1 Bracket ....................................................................................................... 1 Fitting ......................................................................................................... 1 Sealant ....................................................................................................... AR Pressure Transducer (Engine Oil Pressure) .............................................. 1 Wire Harness (Engine) (FP19744 [Page 6-66])........................................ 1 Wire Harness (Engine) (FP19745 [Page 6-70])........................................ .. Capscrew ................................................................................................... 3 Engine Control Module ............................................................................... .. Engine Control Module ............................................................................... 1 Clamp ......................................................................................................... 2 Screw ......................................................................................................... 2 Bracket ....................................................................................................... 1 Tube ........................................................................................................... 1 Tube ........................................................................................................... 1 Clamp ......................................................................................................... 1 Screw ......................................................................................................... 2 Bracket ....................................................................................................... 1 Hose ........................................................................................................... 1 Retainer (Three Wire Clip) ......................................................................... 1 Clamp (Worm Screw) ................................................................................. 4 Hose ........................................................................................................... 1 Elbow ......................................................................................................... 1 Fitting ......................................................................................................... 1 Capscrew ................................................................................................... 1 Adapter ....................................................................................................... 1

G813


.. 1 .. 1 1 4 1 1 1 AR 1 .. 1 3 1 .. .. 2 .. .. .. .. 2 .. .. .. .. .. .. .. .. 1

2-9

P19598

05-08


2-10


G813

05-08

P19598


1 1 2 3 4 5 6 7 8 9 10

PART NO. 580092555 580092554 580039890 a 580039890 b 580060284 580066710 580047919 580039438 b 580072091 b 580060283 b 580030969 b 580054232 580060285 c 580049011

FOOTNOTES: a Gasoline Engine Only b LPG Engine

G813

DESCRIPTION

QTY

Engine Assy-Gas ................................................................................................. Engine Assy-LPG ................................................................................................ Hose Clamp ......................................................................................................... Hose Clamp ......................................................................................................... Hose .................................................................................................................... Module (Injectior Driver) ...................................................................................... Nut ....................................................................................................................... Capscrew ............................................................................................................ Tube .................................................................................................................... Tube .................................................................................................................... Capscrew ............................................................................................................ Fitting ................................................................................................................... Cap ...................................................................................................................... Capscrew ............................................................................................................

c

1 1 2 1 1 2 2 2 1 1 1 1 1 3

Not Illustrated


2-11

P19599

05-08

FAN MOUNT ASSEMBLY (FIGURE 2-4) GM 4.3L GASOLINE AND LPG

2-12


G813

05-08

P19599

FAN MOUNT ASSEMBLY GM 4.3L GASOLINE AND LPG ITEM 1 2 3 4 5 6 7 8 9

G813

PART NO.

DESCRIPTION

580070454 580067616 580067641 520426863 580067617 580067615 502398908 449001125 640046913 501702901

Fan Mount ........................................................................................................... 1 Bracket ........................................................................................................... 1 Ball Bearing .................................................................................................... 1 Bearing ........................................................................................................... 1 Spacer ............................................................................................................ 1 Shaft ............................................................................................................... 1 Washer ........................................................................................................... 1 Capscrew ....................................................................................................... 1 Snap Ring ....................................................................................................... 1 Loctite ............................................................................................................. AR


QTY

2-13

P19595

05-08

ENGINE MOUNTING (FIGURE 2-5) GM 4.3L, GASOLINE AND LPG

2-14


G813

05-08

P19595

ENGINE MOUNTING GM 4.3L, GASOLINE AND LPG ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 7 8 9 10 11

580092555 580092554 580059353 580059355 580086924 931017919 580027945 580048458 580051383 580051384 580050042 580059828 580063961 580051941

Engine Assy-Gas ................................................................................................ Engine Assy-LPG ............................................................................................... Mount (LH) ..................................................................................................... Mount (RH) ..................................................................................................... Bracket (Cross Member) ................................................................................ Capscrew ....................................................................................................... Washer ........................................................................................................... Washer ........................................................................................................... Isolator ............................................................................................................ Nut (Flange) ................................................................................................... Dowel ............................................................................................................. Capscrew ....................................................................................................... Capscrew ....................................................................................................... Capscrew .......................................................................................................

G813


QTY 1 1 1 1 1 2 2 4 4 2 2 4 6 4

2-15

P19601

05-08

CYLINDER HEAD (FIGURE 2-6) GM 4.3L GASOLINE AND LPG

2-16


G813

05-08

P19601

CYLINDER HEAD GM 4.3L GASOLINE AND LPG KEY: A: Gasoline B: LPG ITEM

PART NO.

DESCRIPTION

QTY A B

1 1 2 2 3 4 4 5 6 7 8 8 9 10

580092555 580092554 580014838 580079540 520046863 580079539 520046837 520046832 580026863 520046833 520053823 520046835 520046836 580090276 580008775 580020930

Engine Assy-Gas ....................................................................................... Engine Assy-LPG ....................................................................................... Cylinder Head ........................................................................................ Cylinder Head ........................................................................................ Bolt ......................................................................................................... Rocker Arm ............................................................................................ Valve Stop (Valve) ................................................................................. Exhaust Valve ........................................................................................ Exhaust Valve ........................................................................................ Inlet Valve .............................................................................................. Cap ........................................................................................................ Seal (Black) (Intake) .............................................................................. Spring .................................................................................................... Spring .................................................................................................... Seal (Orange) (Exhaust) ........................................................................ Support (Rocker Arm) ............................................................................

1 .. 2 .. 4 12 24 6 .. 6 12 12 12 .. 12 2

G813


.. 1 .. 2 4 12 24 .. 6 6 12 12 .. 12 12 2

2-17

P19602

07-08

CYLINDER BLOCK (FIGURE 2-7) GM 4.3L GASOLINE AND LPG

2-18


G813

07-08

P19602

CYLINDER BLOCK GM 4.3L GASOLINE AND LPG ITEM

1 2 2 2 3 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

G813

PART NO.

DESCRIPTION

580092555 580092554 ..... 520047875 520047876 580071200 520047877 520047878 900005237 580001744 580015148 520047880 580008777 900005280 900005254 580048804 580009266 520047888 580032627 900005256 900005255 900005257 580000316 580026803 900005280 900005278 580008599 580000309 580008600 900006219 900006220 900006251 580026931 520043812

Engine Assy-Gas ................................................................................................ Engine Assy-LPG ............................................................................................... Short Block Assembly .................................................................................... Kit-Piston (Standard) .................................................................................. Kit-Piston (0.020 O/S) (0,5 mm) ................................................................. Kit-Piston (0.005 in O/S) ............................................................................ Kit-Piston Ring (Standard) ......................................................................... Kit-Piston Ring (0.020 O/S) (0,5 mm) ........................................................ Piston Rod .................................................................................................. Bolt ......................................................................................................... Nut ......................................................................................................... Piston Rod Bearing (Connecting Rod) (Standard) ..................................... Crankshaft .................................................................................................. Plug ............................................................................................................ Bolt ............................................................................................................. Kit-Crankshaft Bearing (Standard) ............................................................. Kit-Crankshaft Bearing (0.020 in. O/S) (Crankshaft) .................................. Bearing Set (.010 in.O/S) (Crankshaft) ...................................................... Valve .......................................................................................................... Pin .............................................................................................................. Plug ............................................................................................................ Pin .............................................................................................................. Key ................................................................................................................. Gasket ............................................................................................................ Plug ................................................................................................................ Pin .................................................................................................................. Retainer .......................................................................................................... Stud ............................................................................................................ Seal ............................................................................................................ Bolt ................................................................................................................. Bolt ................................................................................................................. Plug ................................................................................................................ Nut .................................................................................................................. Plug (Not Illustrated) .......................................................................................


QTY 1 1 1 6 6 6 6 6 6 2 2 1 1 3 10 3 3 1 1 4 1 2 1 1 2 1 1 2 1 1 1 4 1 8

2-19

P19603

06-08

CAMSHAFT AND OIL PAN (FIGURE 2-8) GM 4.3L GASOLINE AND LPG

2-20


G813

06-08

P19603

CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG ITEM

PART NO.

DESCRIPTION

1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33 34 35 36 37 37 37 38 39 40 41 41 42 43

580092555 580092554 580071203 900005282 580088767 ..... ..... ..... 900005286 900005287 900005288 580001617 580001619 900015229 580088774 580088773 580008575 520046840 062159500 900015240 900006233 900006234 900006240 520046852 900006239 900006236 580000318 900005255 900006211 900006282 520046841 580088846 580009275 580009276 580088845 520046851 520042866 580032622 580088847 580032621 580088831 580079953 580079956 520046844 900006213 520046854 900006231 580001039 580071205 580032619

Engine Assy-Gas ................................................................................................ Engine Assy-LPG ............................................................................................... Camshaft ........................................................................................................ Pin .............................................................................................................. Kit-Repair Cable Chain ................................................................................... Timing Chain .............................................................................................. Sprocket ..................................................................................................... Sprocket ..................................................................................................... Bolt ................................................................................................................. Bolt ................................................................................................................. Retainer .......................................................................................................... Bearing ........................................................................................................... Bearing ........................................................................................................... Bolt ................................................................................................................. Water Pump ................................................................................................... Gasket ........................................................................................................ Gasket ............................................................................................................ Bolt ................................................................................................................. Clamp ............................................................................................................. Cap ................................................................................................................. Bolt ................................................................................................................. Kit-Gear (Balancer) ........................................................................................ Bolt ................................................................................................................. Retainer .......................................................................................................... Bearing ........................................................................................................... Shaft ............................................................................................................... Bearing ....................................................................................................... Plug ................................................................................................................ Fitting .............................................................................................................. Oil Filter .......................................................................................................... Engine Oil Pump (FP19605 [Page 2-26])...................................................... Oil Pan ............................................................................................................ Screw ......................................................................................................... Gasket ........................................................................................................ Gasket ............................................................................................................ Bolt ................................................................................................................. Nut .................................................................................................................. Bolt ................................................................................................................. Sensor (Camshaft Position) ........................................................................... O-Ring ............................................................................................................ Engine Cover (Front Cover) ........................................................................... Bracket ....................................................................................................... Engine Cover ............................................................................................. Bolt ............................................................................................................. Bolt ............................................................................................................. Grommet .................................................................................................... Seal ............................................................................................................ Seal ............................................................................................................ Damper ........................................................................................................... O-Ring (Crankshaft Position Sensor) .............................................................

G813


QTY 1 1 1 1 1 1 1 1 3 2 1 2 1 4 1 1 1 10 1 1 6 1 2 1 1 1 1 2 1 1 1 1 1 1 1 10 1 1 1 1 1 1 1 4 2 6 1 1 1 1 2-21

P19603

06-08

CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG ITEM

PART NO. 900005294 580088832 580088833

2-22

DESCRIPTION Stud (not illustrated) ....................................................................................... Pin (not illustrated) ......................................................................................... Gasket (not illustrated) ...................................................................................


QTY 1 2 1

G813

06-08

P19604

COIL ASSEMBLY (FIGURE 2-9) GM 4.3L GASOLINE AND LPG

ITEM

G813

PART NO.

DESCRIPTION

580052474 580053965 900006264 580053966 580053967 580053968 580053969 900006280 580053970

Ignition Coil ......................................................................................................... Bracket ........................................................................................................... Bolt ................................................................................................................. Module ............................................................................................................ Heatsink ......................................................................................................... Screw ............................................................................................................. Ignition Coil ..................................................................................................... Nut .................................................................................................................. Bracket ...........................................................................................................


QTY 1 1 4 1 1 2 1 1 1

2-23

P19606

07-08

VALVE COVER AND INLET MANIFOLD (FIGURE 2-10) GM 4.3L GASOLINE AND LPG

2-24


G813

07-08

P19606

VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG ITEM

1 2 3 3 3 4 5 6 7 8 9 10 11 12 12 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29

PART NO. 580092555 580092554 524155833 520046856 580046499 900006247 580088849 580048919 900006248 900006250 900011248 580075019 580052474 520046857 900006256 580089120 580089116 580089121 580048879 900006257 a 520042867 a 900006272 a 900006259 580014840 520046862 520046863 520046864 520046865 580071308 580014838 580079540 580014841 580085520 580087447 900011247 580063369 520046860

DESCRIPTION Engine Assy-Gas ................................................................................................. Engine Assy-LPG ................................................................................................ Cover (LH) ....................................................................................................... Cover (RH) ...................................................................................................... Filler Neck ....................................................................................................... Cap .................................................................................................................. Cap .................................................................................................................. Distributor ........................................................................................................ Gasket ............................................................................................................. Grommet ......................................................................................................... Fitting .............................................................................................................. Spark Plug ....................................................................................................... Ignition Coil ..................................................................................................... Grommet ......................................................................................................... Bolt .................................................................................................................. Manifold Assy .................................................................................................. Intake Manifold (Lower) .............................................................................. Intake Manifold (Upper) .............................................................................. Sensor (Temperature manifold absolute pressure) ......................................... Gasket ............................................................................................................. Bolt (Long) ....................................................................................................... Bolt (Medium) .................................................................................................. Bolt (Short) ...................................................................................................... Valve Lifter ...................................................................................................... Guide ............................................................................................................... Bolt .................................................................................................................. Push Rod ........................................................................................................ Cylinder Head Gasket ..................................................................................... Hose Assy ....................................................................................................... Cylinder Head (Gasoline) ................................................................................ Cylinder Head (LPG) ....................................................................................... Clamp .............................................................................................................. Dipstick Tube .................................................................................................. Dipstick ............................................................................................................ Clamp .............................................................................................................. Fitting (90 Degree) .......................................................................................... Kit-Gasket (Intake Manifold) ............................................................................

QTY 1 1 1 1 1 1 1 1 1 3 1 6 1 6 6 1 1 1 1 2 10 4 12 12 2 2 12 1 1 1 1 2 1 1 1 1 1

FOOTNOTES: a Quanity is listed for both heads.

G813


2-25

P19605

06-08

OIL PUMP (FIGURE 2-11) GM 4.3L GASOLINE AND LPG

2-26


G813

06-08

P19605

OIL PUMP GM 4.3L GASOLINE AND LPG ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11

580092555 580092554 900006204 900006205 900006206 900006207 520042869 900006208 900006209 520046842 580000322 900006201 900005297

Engine Assy-Gas ................................................................................................ Engine Assy-LPG ............................................................................................... Cover .......................................................................................................... Stop ....................................................................................................... Regulator Valve ..................................................................................... Spring .................................................................................................... Pin .......................................................................................................... Kit-Screw .................................................................................................... Bolt ................................................................................................................. Screen ............................................................................................................ Pin .................................................................................................................. Retainer .......................................................................................................... Shaft ...............................................................................................................

G813


QTY 1 1 1 1 1 1 1 2 1 1 2 1 1

2-27

P19600

05-08

FLYWHEEL AND HOUSING (FIGURE 2-12) GM 4.3L GASOLINE AND LPG

2-28


G813

05-08

P19600

FLYWHEEL AND HOUSING GM 4.3L GASOLINE AND LPG ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

580050042 449001040 580009125 580027572 580051610 504232234 580058009 580002329 580005048 900005247 580071252 580060778 580082844 449022013 580079916

Dowel .................................................................................................................. 2 Capscrew ............................................................................................................ 18 Flywheel .............................................................................................................. 1 Nut ...................................................................................................................... 1 Bracket ................................................................................................................ 1 Static Strap ......................................................................................................... 1 Capscrew ............................................................................................................ 1 Bolt ...................................................................................................................... 6 Pin ....................................................................................................................... AR Pin ....................................................................................................................... 1 Bearing ............................................................................................................... 1 Housing ............................................................................................................... 1 Bracket (Tube Retention) .................................................................................... 1 Lockwasher ......................................................................................................... 19 Bracket (Electrical Connector) ............................................................................ 1

G813


QTY

2-29

P19860

06-08

FLYWHEEL AND HOUSING (FIGURE 2-13) CUMMINS QSB 3.3L DIESEL

2-30


G813

06-08

P19860

FLYWHEEL AND HOUSING CUMMINS QSB 3.3L DIESEL ITEM 1 2 3 4 5 6 7 8 9

G813

PART NO.

DESCRIPTION

580087913 580091034 580044081 580031754 580092312 580092311 580092310 580079689 580091054 580091065

Engine Assy-Diesel ............................................................................................. Oil Seal ........................................................................................................... Capscrew ....................................................................................................... Capscrew ....................................................................................................... Flywheel Housing ........................................................................................... Cover Plate ..................................................................................................... Flywheel ......................................................................................................... Ring Gear (Flywheel Ring) ......................................................................... Capscrew ....................................................................................................... Washer ...........................................................................................................


QTY 1 1 11 2 1 1 1 1 6 6

2-31

P19864

06-08

CAMSHAFT (FIGURE 2-14) CUMMINS QSB 3.3L DIESEL

ITEM 1 2 3 4 5 6 7 8

2-32

PART NO.

DESCRIPTION

580087913 580091125 580091141 580091142 580091143 580091149 580092833 580094500 580091150

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Capscrew ....................................................................................................... Adapter (Postion Sensor) ............................................................................... Camshaft ........................................................................................................ Key ............................................................................................................. Plate (Clamping) ........................................................................................ Gear ........................................................................................................... Cotter Pin .......................................................................................................


QTY 1 2 1 1 1 1 1 1 2

G813

06-08

P19864

NOTES

G813


2-33

P19709

05-08

FAN ASSEMBLY (FIGURE 2-15) CUMMINS QSB 3.3L DIESEL

2-34


G813

05-08

P19709

FAN ASSEMBLY CUMMINS QSB 3.3L DIESEL ITEM 1 2 3 4 5 6 7 8

G813

PART NO.

DESCRIPTION

580087913 580084651 580084515 449007005 940004903 502566901 580001756 580086538 .....

Engine Assy-Diesel ............................................................................................. Spacer (Fan) ....................................................................................................... Fan ...................................................................................................................... Screw .................................................................................................................. Washer ............................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Shroud ................................................................................................................ Cooling ................................................................................................................


QTY 1 1 1 2 2 4 4 1 1

2-35

P19866

06-08

ROCKER ARM SHAFT (FIGURE 2-16) CUMMINS QSB 3.3L DIESEL

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

580087913 580091276 580091277 580091278 580091279 580091280 580091281 580091282 580091283 580091284 580091285 580091287 580091288

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Push Rod ........................................................................................................ Capscrew ....................................................................................................... Spring ............................................................................................................. Support ........................................................................................................... Support ........................................................................................................... Clip ................................................................................................................. Capscrew ....................................................................................................... Lever .............................................................................................................. Shaft ............................................................................................................... Screw ............................................................................................................. Locknut ...........................................................................................................

2-36


QTY 1 5 8 3 3 1 3 2 1 8 1 8 8

G813

07-08

P19924

LIFTING BRACKET (FIGURE 2-17) CUMMINS QSB 3.3L DIESEL

ITEM 1 2 3

G813

PART NO.

DESCRIPTION

580087913 580091081 580091056 580093502

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Bracket ........................................................................................................... Bracket ...........................................................................................................


QTY 1 4 1 1

2-37

P19870

06-08

ENGINE MOUNTING (FIGURE 2-18) CUMMINS QSB 3.3L DIESEL

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11

580083690 580051383 580083559 580051383 580048458 580027945 931017917 580083689 580051384 580056528 580084304

Plate .................................................................................................................... Isolator ................................................................................................................ Motor Mount ........................................................................................................ Isolator ................................................................................................................ Washer ............................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Bolt ...................................................................................................................... Nut (Flange) ........................................................................................................ Nut (Shoulder) .................................................................................................... Capscrew ............................................................................................................

2-38


QTY 2 2 2 2 2 2 2 8 2 6 6

G813

07-08

P19927

THERMOSTAT (FIGURE 2-19) CUMMINS QSB 3.3L DIESEL

ITEM 1 2

G813

PART NO.

DESCRIPTION

580087913 580090972 580090973

Engine Assy-Diesel ............................................................................................. Kit-Thermostat ................................................................................................ Gasket ........................................................................................................


QTY 1 1 1

2-39

P19929

07-08

WATER PUMP AND PULLEY (FIGURE 2-20) CUMMINS QSB 3.3L DIESEL

2-40


G813

07-08

P19929

WATER PUMP AND PULLEY CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 6 7 8 9 10 11 12 13 14

580087913 580091096 580091787 580091788 580091789 580091790 580091791 580094156 580091316 580094157 580094158 580091792 580091793 580091314 580091315 580090991 580091317

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Seal ................................................................................................................ Gasket ............................................................................................................ Plug ................................................................................................................ Plug ................................................................................................................ Water Pump ................................................................................................... Body ........................................................................................................... Capscrew ................................................................................................... Gasket ........................................................................................................ Cover Plate ................................................................................................ Boss ............................................................................................................... Impeller ........................................................................................................... Shaft ............................................................................................................... Seal ................................................................................................................ Water Pump Pulley ......................................................................................... V-Belt (Not illustrated) .........................................................................................

G813


QTY 1 4 1 1 2 1 1 1 7 1 1 1 1 1 1 1 1

2-41

P19861

06-08

CYLINDER BLOCK (FIGURE 2-21) CUMMINS QSB 3.3L DIESEL

2-42


G813

06-08

P19861

CYLINDER BLOCK CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16

580087913 580092075 ..... 580090927 580090929 580090930 580090941 580090942 580090943 580090944 ..... ..... 580090945 580090946 580090947 580063044 580063092 .....

Engine Assy-Diesel ............................................................................................. Kit-Bearing ...................................................................................................... Thrust Bearing ................................................................................................ Valve Tappet .................................................................................................. Dowel Pin ....................................................................................................... Dowel Pin ....................................................................................................... Dowel Pin ....................................................................................................... Plug ................................................................................................................ Dowel ............................................................................................................. Dowel ............................................................................................................. Shaft (Lub Oil Pump) ...................................................................................... Bushing .......................................................................................................... Dowel ............................................................................................................. Plug ................................................................................................................ Plug ................................................................................................................ Plug ................................................................................................................ O-Ring ........................................................................................................ Cylinder Block ................................................................................................

G813


QTY 1 5 3 8 2 2 6 1 1 2 1 1 4 4 1 5 1 1

2-43

P19862

06-08

CYLINDER HEAD (FIGURE 2-22) CUMMINS QSB 3.3L DIESEL

2-44


G813

06-08

P19862

CYLINDER HEAD CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11

580087913 580091151 580091152 580091153 580091154 580091155 580091156 580091157 580091257 580091158 ..... .....

Engine Assy-Diesel ............................................................................................. Cylinder Head Gasket .................................................................................... Capscrew ....................................................................................................... Cap ................................................................................................................. Spring ............................................................................................................. Retainer .......................................................................................................... Valve (Collet) .................................................................................................. Seal (Valve Stem) .......................................................................................... Inlet Valve ....................................................................................................... Exhaust Valve ................................................................................................ Cylinder Head ................................................................................................. Decal ..............................................................................................................

1 1 17 8 8 8 16 8 4 4 1 1

12

580091163

Kit-Cylinder Head ................................................................................................

1

G813


QTY

2-45

P19863

06-08

OIL PUMP AND FRONT GEAR COVER (FIGURE 2-23) CUMMINS QSB 3.3L DIESEL

2-46


G813

06-08

P19863

OIL PUMP AND FRONT GEAR COVER CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

580087913 580091109 580091125 580091086 580091087 580091088 580091089 580091090 580091109 580091110 580091112 580091113 580091111

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Capscrew ....................................................................................................... Capscrew ....................................................................................................... Capscrew ....................................................................................................... Oil Seal ........................................................................................................... Cover .............................................................................................................. Capscrew ....................................................................................................... Capscrew ....................................................................................................... Capscrew ....................................................................................................... Spacer ............................................................................................................ Oil Pump ......................................................................................................... Gear ...............................................................................................................

G813


QTY 1 2 2 6 8 1 1 2 4 1 1 1 1

2-47

P19925

07-08

OIL FILTER AND COOLER (FIGURE 2-24) CUMMINS QSB 3.3L DIESEL

ITEM 1 2 3 4 5 6 7 8

2-48

PART NO.

DESCRIPTION

580087913 580091084 580091093 580091097 580091098 580091099 580091100 580091101 580091102

Engine Assy-Diesel ............................................................................................. Hose Clamp .................................................................................................... Coupling ......................................................................................................... Coupling ......................................................................................................... Hose ............................................................................................................... Hose ............................................................................................................... Oil Cooler ....................................................................................................... Coupling ......................................................................................................... Oil Filter ..............................................................................................................


QTY 1 4 1 1 1 1 1 1 1

G813

07-08

P19925

NOTES

G813


2-49

P19871

06-08

OIL PAN (FIGURE 2-25) CUMMINS QSB 3.3L DIESEL

2-50


G813

06-08

P19871

OIL PAN CUMMINS QSB 3.3L DIESEL ITEM 1 2 3 4 5 6 7 8

G813

PART NO.

DESCRIPTION

580087913 580091116 580091109 580091118 580094607 580091120 580091121 580091122 580091123

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Capscrew ....................................................................................................... Washer ........................................................................................................... Oil Pan ............................................................................................................ Plug ................................................................................................................ Seal ................................................................................................................ Tube ............................................................................................................... Washer ...........................................................................................................


QTY 1 24 2 1 1 1 1 1 1

2-51

P19902

07-08

OIL LEVEL GAUGE (FIGURE 2-26) CUMMINS QSB 3.3L DIESEL

ITEM 1 2 3 4 5 6

2-52

PART NO.

DESCRIPTION

580087913 580091103 580091104 580091105 580091106 580091107 580091108

Engine Assy-Diesel ............................................................................................. Plug ................................................................................................................ Collar .............................................................................................................. Nut .................................................................................................................. Dipstick ........................................................................................................... Dipstick Tube (Lower) .................................................................................... Dipstick Tube (Upper) ....................................................................................


QTY 1 1 1 1 1 1 1

G813

07-08

P19902

NOTES

G813


2-53

P19865

06-08

PISTON AND CONNECTING ROD (FIGURE 2-27) CUMMINS QSB 3.3L DIESEL

2-54


G813

06-08

P19865

PISTON AND CONNECTING ROD CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6

580087913 580091145 580091146 ..... 580091148 580091136 580091137

Engine Assy-Diesel ............................................................................................. Retaining Ring ................................................................................................ Bearing ........................................................................................................... Piston ............................................................................................................. Piston Ring ..................................................................................................... Pin .................................................................................................................. Piston Rod ......................................................................................................

1 8 8 4 1 4 4

7

580091147

Kit-Piston ........................................................................................................

4

G813


QTY

2-55

P19903

07-08

FRONT GEAR HOUSING (FIGURE 2-28) CUMMINS QSB 3.3L DIESEL

ITEM 1 2 3 4 5 6 7 8

2-56

PART NO.

DESCRIPTION

580087913 580090955 580090956 580090957 580090958 580090959 580090960 ..... 580090961

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Cotter Pin ....................................................................................................... Shaft ............................................................................................................... Washer ........................................................................................................... Gasket (Gear Cover) ...................................................................................... Idler Gear ....................................................................................................... Bushing ...................................................................................................... Cover Plate .....................................................................................................


QTY 1 1 1 1 1 1 1 1 1

G813

07-08

P19903

NOTES

G813


2-57

P19867

06-08

VALVE COVER (FIGURE 2-29) CUMMINS QSB 3.3L DIESEL

2-58


G813

06-08

P19867

VALVE COVER CUMMINS QSB 3.3L DIESEL ITEM 1 2 3 4 5 6 7 8

G813

PART NO.

DESCRIPTION

580087913 580091308 580091309 580091310 580091311 580091312 580094501 580094502 580094503

Engine Assy-Diesel ............................................................................................. Locknut ........................................................................................................... Washer ........................................................................................................... Gasket ............................................................................................................ Cover .............................................................................................................. Rivet ............................................................................................................... Cover .............................................................................................................. Cover Plate ..................................................................................................... Tube (Breather) ..............................................................................................


QTY 1 3 3 3 1 4 1 1 1

2-59

P19868

06-08

CRANKSHAFT (FIGURE 2-30) CUMMINS QSB 3.3L DIESEL

2-60


G813

06-08

P19868

CRANKSHAFT CUMMINS QSB 3.3L DIESEL ITEM 1 2 3

G813

PART NO.

DESCRIPTION

580087913 580090948 580090949 .....

Engine Assy-Diesel ............................................................................................. Crankshaft ...................................................................................................... Woodruff Key ............................................................................................. Crankshaft Gear .........................................................................................


QTY 1 1 1 1

2-61

P19898

07-08

CRANKCASE BREATHER (FIGURE 2-31) CUMMINS QSB 3.3L DIESEL

2-62


G813

07-08

P19898

CRANKCASE BREATHER CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

580087460 580036688 580087797 580049229 060023600 580026621 580089441 580039911 580087794 580039909 580015022 580052736 580087627 580089694 580049010 580087459 580039890 580087464 580009292

Hose ................................................................................................................... Hose Clamp ........................................................................................................ Separator ............................................................................................................ Capscrew ............................................................................................................ Clamp ................................................................................................................. Nut ...................................................................................................................... Hose ................................................................................................................... Hose Clamp ........................................................................................................ Reducer .............................................................................................................. Hose Clamp ........................................................................................................ Hose ................................................................................................................... Hose Clamp ........................................................................................................ Check Valve ........................................................................................................ Fitting .................................................................................................................. Capscrew ............................................................................................................ Bracket ................................................................................................................ Hose Clamp ........................................................................................................ Hose ................................................................................................................... Clamp .................................................................................................................

G813


QTY 1 2 1 1 2 1 1 1 1 1 2 4 1 1 3 1 1 1 1

2-63

P19926

07-08

STARTING AID (FIGURE 2-32) CUMMINS QSB 3.3L DIESEL

ITEM 1 2 2

PART NO. 580087913 580090920 580090921 a 580090967

DESCRIPTION Engine Assy-Diesel ............................................................................................. Heater ............................................................................................................. Gasket ............................................................................................................. Plug (Not Illustrated) .......................................................................................

QTY 1 1 1 1

FOOTNOTES: a When heater is not used

2-64


G813

07-08

P19928

VIBRATION DAMPER (FIGURE 2-33) CUMMINS QSB 3.3L DIESEL

ITEM 1 2 3 4 5

G813

PART NO.

DESCRIPTION

580087913 580090968 580090954 580090969 580090970 580090971

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Capscrew ....................................................................................................... Plate ............................................................................................................... Crankshaft Pulley ........................................................................................... Ring (Speed Indicator) ...................................................................................


QTY 1 1 4 1 1 1

2-65

P19884

06-08

TURBOCHARGER (FIGURE 2-34) CUMMINS QSB 3.3L DIESEL

2-66


G813

06-08

P19884

TURBOCHARGER CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

580087913 580091271 580091272 580091273 580091274 580091275 ..... 580091064 580091078 580091079 580071226

Engine Assy-Diesel ............................................................................................. Stud ................................................................................................................ Nut .................................................................................................................. Gasket ............................................................................................................ Connector ....................................................................................................... Gasket ............................................................................................................ Turbocharger .................................................................................................. Clamp ............................................................................................................. Seal ................................................................................................................ Pipe ................................................................................................................ Fitting ..............................................................................................................

1 4 4 1 1 1 1 1 1 1 1

11

580091286

Kit-Repair Turbocharger .....................................................................................

1

G813


QTY

2-67

P19885

06-08

TURBOCHARGER PLUMBING (FIGURE 2-35) CUMMINS QSB 3.3L DIESEL

2-68


G813

06-08

P19885

TURBOCHARGER PLUMBING CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

580087913 580091294 580091116 580091160 580091296 580091297 580091298 580091299 580088192 580091300 580088190 580091301 580091302 580091303 580091304 580091305 580091306 580091307

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Capscrew ....................................................................................................... Capscrew ....................................................................................................... Gasket (Oil Drain) ........................................................................................... Gasket (Oil Drain) ........................................................................................... Screw (Banjo Connector) ............................................................................... Clip ................................................................................................................. Screw (Banjo Connector) ............................................................................... Washer ........................................................................................................... Sealing Ring ................................................................................................... Boot ................................................................................................................ Tube (Oil Supply) ........................................................................................... Clip ................................................................................................................. Seal ................................................................................................................ Tube (Oil Drain) .............................................................................................. Spacer ............................................................................................................ Spacer ............................................................................................................

G813


QTY 1 2 2 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1

2-69

P19886

06-08

AIR INTAKE MANIFOLD (FIGURE 2-36) CUMMINS QSB 3.3L DIESEL

2-70


G813

06-08

P19886

AIR INTAKE MANIFOLD CUMMINS QSB 3.3L DIESEL ITEM 1 2 3 4 5 6 7

G813

PART NO.

DESCRIPTION

580087913 580091095 580091096 580090989 580091094 580071226 580090921 580091091

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Capscrew ....................................................................................................... Intake Manifold ............................................................................................... Connector (Air Intake) .................................................................................... Fitting .............................................................................................................. Gasket ............................................................................................................ Capscrew .......................................................................................................


QTY 1 2 6 1 1 1 1 4

2-71

P19887

06-08

EXHAUST MANIFOLD (FIGURE 2-37) CUMMINS QSB 3.3L DIESEL

2-72


G813

06-08

P19887

EXHAUST MANIFOLD CUMMINS QSB 3.3L DIESEL ITEM 1 2 3 4

G813

PART NO.

DESCRIPTION

580087913 580091292 580091293 580091291 580092020

Engine Assy-Diesel ............................................................................................. Plug ................................................................................................................ Exhaust Manifold ............................................................................................ Gasket ............................................................................................................ Capscrew .......................................................................................................


QTY 1 1 1 1 7

2-73

P19887

06-08

NOTES

2-74


G813

SECTION 3

3

EXHAUST SYSTEM

CONTENTS

SECTION 3 EXHAUST SYSTEM DESCRIPTION

PAGE

EXAUST SYSTEM COUNTERWEIGHT EXHAUST - CUMMINS QSB 3.3L DIESEL ............................................................... 3-10 OVERHEAD EXHAUST - CUMMINS QSB 3.3L DIESEL ........................................................................... 3-8 EXHAUST SYSTEM GM 4.3L - WITH CATALYTIC CONVERTER .............................................................................................. 3-2 GM 4.3L - WITHOUT CATALYTIC CONVERTER ...................................................................................... 3-4 EXHAUST WRAPS CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 3-12 GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-6

G813


3-1

P19589

04-08

EXHAUST SYSTEM (FIGURE 3-1) GM 4.3L — WITH CATALYTIC CONVERTER

3-2


G813

04-08

P19589

EXHAUST SYSTEM GM 4.3L – WITH CATALYTIC CONVERTER KEY: A: Short Overhead Guard B: Tall Overhead Guard or with Cab ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 25 26 27 28 29 30 31 31 32 33 34 35

a 580087666 580007621 580030968 580037329 580037328 580077713 580054721 449022017 580056381 580063288 580054021 580039566 580039610 580089111 580027572 580020060 580054717 580083309 580054719 c 580074439 b 580074462 b 580030966 b 580026621 b 580057364 504226242 580051847 c 580055247 b 580055194 580075010 580054687 580054724 580054716 580088892 d 580078097 580078098 d 580030970 a 504240715 a 504240785 d 916522400

Exhaust Pipe .............................................................................................. Clamp ......................................................................................................... Capscrew ................................................................................................... Washer ....................................................................................................... Mount ......................................................................................................... Spacer ........................................................................................................ Bracket ....................................................................................................... Lockwasher ................................................................................................ Locknut ....................................................................................................... Muffler (Crimped) ....................................................................................... Muffler (Welded) (Safety Truck Only) ......................................................... Washer ....................................................................................................... Gasket ........................................................................................................ Exhaust Pipe .............................................................................................. Nut .............................................................................................................. Nut .............................................................................................................. Gasket ........................................................................................................ Catalytic Converter (Gasoline Only) ........................................................... Gasket ........................................................................................................ Exhaust Pipe .............................................................................................. Exhaust Pipe .............................................................................................. Capscrew ................................................................................................... Nut .............................................................................................................. Exhaust Shield ........................................................................................... Washer ....................................................................................................... Gasket ........................................................................................................ Exhaust Pipe .............................................................................................. Exhaust Pipe .............................................................................................. Exhaust Pipe .............................................................................................. Locknut ....................................................................................................... Stud ............................................................................................................ Gasket ........................................................................................................ Exhaust Pipe .............................................................................................. Tail Pipe ..................................................................................................... Tail Pipe ..................................................................................................... Capscrew ................................................................................................... Cover .......................................................................................................... Fastener ..................................................................................................... Cover ..........................................................................................................

FOOTNOTES: a Counterweight Exhaust b GP/GLP100-120VX

G813

QTY A B

DESCRIPTION

c d

1 2 2 4 2 2 1 2 6 1 1 1 1 1 4 2 1 1 1 1 1 4 4 1 6 2 1 1 1 6 6 2 1 1 .. 3 1 3 1

1 2 2 4 2 2 1 2 6 1 1 1 1 1 4 2 1 1 1 1 1 4 4 1 6 2 1 1 1 6 6 2 1 .. 1 3 1 3 1

GP/GLP80-90VX Overhead Exhaust


3-3

P19590

04-08

EXHAUST SYSTEM (FIGURE 3-2) GM 4.3L — WITHOUT CATALYTIC CONVERTER

3-4


G813

04-08

P19590

EXHAUST SYSTEM GM 4.3L – WITHOUT CATALYTIC CONVERTER KEY: A: Short Overhead Guard B: Tall Overhead Guard or with Cab ITEM

PART NO.

1 1 2 2 3 3 4 5 5 6 7 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27

580078097 580078098 a 504240785 d 580030970 a 504240715 d 916522400 580007621 c 580055247 b 580055194 a 580087666 580054021 580063288 580030968 580037329 580037328 580039566 580077713 504226242 580056381 580039610 c 580074461 b 580074463 580027572 b 580030966 b 580026621 b 580057364 580056381 580051847 580054716 580075010 580088892 580054687 580054724

Tail Pipe ..................................................................................................... Tail Pipe ..................................................................................................... Fastener ..................................................................................................... Capscrew ................................................................................................... Cover .......................................................................................................... Cover .......................................................................................................... Clamp ......................................................................................................... Exhaust Pipe .............................................................................................. Exhaust Pipe .............................................................................................. Exhaust Pipe .............................................................................................. Muffler (Welded) (Safety Truck Only) ......................................................... Muffler ........................................................................................................ Capscrew ................................................................................................... Washer ....................................................................................................... Mount ......................................................................................................... Washer ....................................................................................................... Spacer ........................................................................................................ Washer ....................................................................................................... Locknut ....................................................................................................... Gasket ........................................................................................................ Exhaust Pipe .............................................................................................. Exhaust Pipe .............................................................................................. Nut .............................................................................................................. Capscrew ................................................................................................... Nut .............................................................................................................. Exhaust Shield ........................................................................................... Locknut ....................................................................................................... Gasket ........................................................................................................ Gasket ........................................................................................................ Exhaust Pipe .............................................................................................. Exhaust Pipe .............................................................................................. Locknut ....................................................................................................... Stud ............................................................................................................

FOOTNOTES: a Counterweight Exhaust b GP/GLP100-120VX

G813

QTY A B

DESCRIPTION

c d

1 .. 3 3 1 1 2 1 1 1 1 1 2 4 2 2 2 6 6 1 1 1 2 4 4 1 6 2 2 1 1 6 6

.. 1 3 3 1 1 2 1 1 1 1 1 2 4 2 2 2 6 6 1 1 1 2 4 4 1 6 2 2 1 1 6 6

GP/GLP80-90VX Overhead Exhaust


3-5

P19591

04-08

EXHAUST WRAPS (FIGURE 3-3) GM 4.3L GASOLINE AND LPG

3-6


G813

04-08

P19591

EXHAUST WRAPS GM 4.3L GASOLINE AND LPG ITEM 1 2 3 3 4 4 5 6

PART NO. 580079850 580079852 d 580079858 b 580079857 a 580079854 c 580079856 580079851 580070814 e 580072976

DESCRIPTION Wrap (Flex) .......................................................................................................... Wrap (Joint) ......................................................................................................... Exhaust Wrap ...................................................................................................... Exhaust Wrap ...................................................................................................... Wrap (with Snaps) ............................................................................................... Wrap (with Snaps) ............................................................................................... Wrap (Flex) .......................................................................................................... Wrap (Manifold) ................................................................................................... Boot (Spark Plug) ................................................................................................

FOOTNOTES: a GP/GLP100-120VX b GP/GLP100-120VX with Catalytic Converter c GP/GLP80-90VX

G813

QTY

d e

1 2 1 1 1 1 1 2 6

GP/GLP80-90VX with Catalytic Converter Not Illustrated


3-7

P19913

07-08

EXAUST SYSTEM (FIGURE 3-4) OVERHEAD EXHAUST — CUMMINS QSB 3.3L DIESEL

3-8


G813

07-08

P19913

EXAUST SYSTEM OVERHEAD EXHAUST – CUMMINS QSB 3.3L DIESEL KEY: A: Short Wheel Base B: Long Wheel Base ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 9 10 11 11 12 12 13 14 15 16 17 18 19

580083865 580084621 580030970 061977400 580088001 061977400 580012987 580030966 580083866 580083868 580085229 580087144 580087145 580093311 580093312 580026621 580049231 061977400 580030966 504226242 580056381 061977400

Overhead Exhaust ..................................................................................... Cover .......................................................................................................... Capscrew ................................................................................................... Clamp ......................................................................................................... Muffler ........................................................................................................ Clamp ......................................................................................................... Nut .............................................................................................................. Capscrew ................................................................................................... Exhaust Pipe .............................................................................................. Exhaust Pipe .............................................................................................. Exhaust Pipe .............................................................................................. Exhaust Pipe .............................................................................................. Exhaust Pipe .............................................................................................. Bracket ....................................................................................................... Bracket ....................................................................................................... Nut .............................................................................................................. Capscrew ................................................................................................... Clamp ......................................................................................................... Capscrew ................................................................................................... Washer ....................................................................................................... Locknut ....................................................................................................... Clamp .........................................................................................................

G813


QTY A B 1 1 3 1 1 1 4 4 1 .. 1 1 .. 1 .. 2 2 1 2 2 2 1

1 1 3 1 1 1 4 4 .. 1 1 .. 1 .. 1 2 2 1 2 2 2 1

3-9

P19914

07-08

EXAUST SYSTEM (FIGURE 3-5) COUNTERWEIGHT EXHAUST — CUMMINS QSB 3.3L DIESEL

3-10


G813

07-08

P19914

EXAUST SYSTEM COUNTERWEIGHT EXHAUST – CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

580087974 580093311 504240715 580083869 061977400 580088001 580049231 580026621 580093313 580085229 580093313 580087144 580088580 580030966 504226242 580056381 580049758

Exhaust Shield .................................................................................................... Bracket ................................................................................................................ Cover .................................................................................................................. Exhaust Pipe ....................................................................................................... Clamp ................................................................................................................. Muffler ................................................................................................................. Capscrew ............................................................................................................ Nut ...................................................................................................................... Bracket ................................................................................................................ Exhaust Pipe ....................................................................................................... Bracket ................................................................................................................ Exhaust Pipe ....................................................................................................... Spacer ................................................................................................................ Capscrew ............................................................................................................ Washer ............................................................................................................... Locknut ............................................................................................................... Fastener ..............................................................................................................

G813


QTY 1 1 1 1 5 1 5 5 1 1 1 1 2 2 2 2 3

3-11

P19915

07-08

EXHAUST WRAPS (FIGURE 3-6) CUMMINS QSB 3.3L DIESEL

3-12


G813

07-08

P19915

EXHAUST WRAPS CUMMINS QSB 3.3L DIESEL KEY: A: Short Wheel Base B: Long Wheel Base ITEM 1 2 3 4 5 6 7 8

G813

PART NO.

DESCRIPTION

580089687 580090014 580089688 580090015 580090016 580090017 580090018 061977400

Exhaust Wrap (Turbo-Manifold) ................................................................. Exhaust Wrap (Upper Header) ................................................................... Flywheel Assembly (Bellows Pipe) ............................................................ Exhaust Wrap (Lower Header) ................................................................... Exhaust Wrap (Upper Tailpipe) .................................................................. Exhaust Wrap (Lower Tailpipe) .................................................................. Exhaust Wrap (Tailpipe) ............................................................................. Clamp .........................................................................................................


QTY A B 1 1 1 1 1 1 .. 2

1 1 1 1 .. .. 1 1

3-13

P19915

07-08

NOTES

3-14


G813

SECTION 4

4

COOLING SYSTEM

CONTENTS

SECTION 4 COOLING SYSTEM DESCRIPTION

PAGE

COOLING CUMMINS QSB 3.3L ................................................................................................................................... GM 4.3L WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION - OR WITH WET BRAKE .................................................................................................................................................................... GM 4.3L WITH INTERNAL OIL COOLER - WITH BASIC TRANSMISSION AND DRY BRAKE ................

G813


4-6 4-2 4-4

4-1

P19593

04-08

COOLING (FIGURE 4-1) GM 4.3L WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION — OR WITH WET BRAKE

4-2


G813

04-08

P19593

COOLING GM 4.3L WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION – OR WITH WET BRAKE ITEM

PART NO.

1 2 3 3 4 5 6 6 6 7 8 9 9 10 10 11 12 12 13 14 14 15 16 17 18 19 19 20 21 22 23 24

580037325 580044860 b 580063713 a 580063714 580030966 505972563 580046833 580069988 580069986 580046304 062159700 b 580054740 a 580054742 b 580075147 a 580072563 502056903 b 580054732 a 580054734 505966595 b 580057231 a 580007059 449007005 940004903 580040177 580075506 900001230 580002885 900001231 900003260 580083733 580053914 580038312 c 501884906 c 580086074

25

FOOTNOTES: a GP/GLP 100-120VX b GP/GLP 80-90VX

G813

DESCRIPTION

QTY

Isolator ................................................................................................................. Insert ................................................................................................................... Bracket ................................................................................................................ Bracket ................................................................................................................ Capscrew ............................................................................................................ Radiator Cap ....................................................................................................... Radiator ............................................................................................................... Radiator ........................................................................................................... Oil Cooler ........................................................................................................ Clip ...................................................................................................................... Clamp .................................................................................................................. Radiator Hose (Lower) ........................................................................................ Radiator Hose (Lower) ........................................................................................ Shroud ................................................................................................................. Shroud ................................................................................................................. Clamp .................................................................................................................. Radiator Hose (Upper) ........................................................................................ Radiator Hose (Upper) ........................................................................................ Clamp .................................................................................................................. Hose .................................................................................................................... Hose .................................................................................................................... Screw .................................................................................................................. Washer ................................................................................................................ Nut ....................................................................................................................... Reservoir ............................................................................................................. Outlet (Reservoir) ............................................................................................ Outlet ................................................................................................................... Cap .................................................................................................................. Bushing ........................................................................................................... Hose ................................................................................................................ Screen ................................................................................................................. Sensor (Low Coolant Level) ................................................................................ Fitting (Without Coolant Sensor) ......................................................................... Exhaust Shield ....................................................................................................

c

4 5 1 1 4 1 1 1 1 2 4 1 1 1 1 1 1 1 2 1 1 4 4 4 1 1 1 1 1 1 1 1 1 1

Not Illustrated


4-3

P19592

07-08

COOLING (FIGURE 4-2) GM 4.3L WITH INTERNAL OIL COOLER — WITH BASIC TRANSMISSION AND DRY BRAKE

4-4


G813

07-08

P19592

COOLING GM 4.3L WITH INTERNAL OIL COOLER – WITH BASIC TRANSMISSION AND DRY BRAKE ITEM

PART NO.

1 2 3 3 4 5 6 7 8 9 10 11 12 13 13 14 14 15 16 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29

580037325 580044860 b 580092142 a 580092142 580030966 505972563 580046431 062159700 505972572 580079180 502566901 580063934 580025194 b 580054736 a 580054738 b 580070721 a 580072559 502056903 b 580054732 a 580054734 449007005 940004903 580040177 505966595 b 580057231 580002885 900001230 900001231 900003260 580083733 580075506 580053914 580086074 a 580092330 c 580038312 c 501884906

FOOTNOTES: a GLP/GP 100-120VX b GLP/GP 80-90VX

G813

DESCRIPTION

QTY

Isolator ................................................................................................................. Insert ................................................................................................................... Bracket ................................................................................................................ Bracket ................................................................................................................ Capscrew ............................................................................................................ Radiator Cap ....................................................................................................... Radiator ............................................................................................................... Clamp .................................................................................................................. Clip ...................................................................................................................... Fan ...................................................................................................................... Washer ................................................................................................................ Capscrew ............................................................................................................ Spacer ................................................................................................................. Radiator Hose (Lower) ........................................................................................ Radiator Hose (Lower) ........................................................................................ Shroud ................................................................................................................. Shroud ................................................................................................................. Clamp .................................................................................................................. Radiator Hose (Upper) ........................................................................................ Radiator Hose (Upper) ........................................................................................ Screw .................................................................................................................. Washer ................................................................................................................ Nut ....................................................................................................................... Clamp .................................................................................................................. Hose .................................................................................................................... Outlet ................................................................................................................... Outlet (Reservoir) ............................................................................................ Cap .................................................................................................................. Bushing ........................................................................................................... Hose ................................................................................................................ Reservoir ............................................................................................................. Screen ................................................................................................................. Exhaust Shield .................................................................................................... Bracket ................................................................................................................ Sensor (Low Coolant Level) ................................................................................ Fitting ...................................................................................................................

c

4 5 1 1 4 1 1 3 2 1 4 4 1 1 1 1 1 1 1 1 4 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1

Not Illustrated


4-5

P19594

07-08

COOLING (FIGURE 4-3) CUMMINS QSB 3.3L

4-6


G813

07-08

P19594

COOLING CUMMINS QSB 3.3L KEY: A: GDP80-90VX B: GDP100-120VX ITEM

PART NO.

1 2 3 4 4 5 6 7 8 9 10 10 11 12 13 14 14 15 15 16 17 17 18 19 20 21 21 22 23 24 25 26 27 28 28 29

580086159 505972563 ..... 580092142 a 580092330 580044860 580037325 580030966 505966595 505972513 580084459 580084457 062159700 580088471 580084517 580086627 580088343 580086538 580087866 580084518 580084558 580088853 449007005 940004903 580040177 580084460 580084458 580075506 900003260 900001231 580002885 580083733 580057231 580090489 a 501884906 580087536

DESCRIPTION Radiator ...................................................................................................... Radiator Cap .............................................................................................. Harness Clip ............................................................................................... Bracket ....................................................................................................... Bracket ....................................................................................................... Insert .......................................................................................................... Isolator ....................................................................................................... Capscrew ................................................................................................... Clamp ......................................................................................................... Hose ........................................................................................................... Radiator Hose (Upper) ............................................................................... Radiator Hose (Upper) ............................................................................... Clamp ......................................................................................................... Hose ........................................................................................................... Clamp ......................................................................................................... Tube ........................................................................................................... Tube ........................................................................................................... Shroud ........................................................................................................ Shroud ........................................................................................................ Clamp ......................................................................................................... Hose ........................................................................................................... Hose ........................................................................................................... Screw ......................................................................................................... Washer ....................................................................................................... Nut .............................................................................................................. Radiator Hose (Lower) ............................................................................... Radiator Hose (Lower) ............................................................................... Reservoir .................................................................................................... Bushing .................................................................................................. Cap ........................................................................................................ Outlet ..................................................................................................... Hose ...................................................................................................... Hose ........................................................................................................... Sensor ........................................................................................................ Fitting (Without Coolant Sensor) ................................................................ Seal ............................................................................................................

QTY A B 1 1 1 1 .. 5 4 4 3 1 1 .. 4 2 4 1 .. 1 .. 2 1 .. 2 2 2 1 .. 1 1 1 1 1 1 1 1 2

1 1 1 1 1 6 4 5 3 1 .. 1 4 2 4 .. 1 .. 1 2 .. 1 2 2 2 .. 1 1 1 1 1 1 1 1 1 2


G813


4-7

P19594

07-08

NOTES

4-8


G813

SECTION 5

5

FUEL SYSTEM

CONTENTS

SECTION 5 FUEL SYSTEM DESCRIPTION

PAGE

AIR CLEANER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L, GASOLINE AND LPG ................................................................................................................. AIR FILTER ..................................................................................................................................................... FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... FUEL FILTER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FUEL FILTER PLUMBING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FUEL INJECTION PUMP CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FUEL INJECTOR AND INJECTOR PLUMBING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FUEL PUMP PLUMBING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... FUEL SYSTEM CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L LPG .............................................................................................................................................. GM 4.3L, GASOLINE .................................................................................................................................. LPG TANK BRACKET SWING OUT ................................................................................................................................................ SWING OUT, DROP DOWN ....................................................................................................................... PRE-CLEANER ............................................................................................................................................... REGULATOR GM 4.3L LPG .............................................................................................................................................. THROTTLE BODY ASSEMBLY GM 4.3L LPG .............................................................................................................................................. THROTTLE BODY ASSEMBLY AND FUEL RAIL GM 4.3L GASOLINE ................................................................................................................................... THROTTLE PEDAL AND ATTACHING PARTS ............................................................................................. WATER SEPARATOR CUMMINS QSB 3.3L DIESEL .....................................................................................................................

G813


5-4 5-2 5-7 5-36 5-33 5-30 5-24 5-26 5-28 5-22 5-8 5-10 5-18 5-20 5-6 5-14 5-12 5-16 5-34 5-32

5-1

P19607

05-08

AIR CLEANER (FIGURE 5-1) GM 4.3L, GASOLINE AND LPG

5-2


G813

05-08

P19607

AIR CLEANER GM 4.3L, GASOLINE AND LPG ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

580090152 580007558 580054461 504058787 580077670 900011248 580055561 580042932 580077901 580060564 580030966 580044860 580047714 580084488 580048576 580039892 580083135 580077671

Air Filter (FP19610 [Page 5-7]).......................................................................... Clamp ................................................................................................................. Hose (PVC Vent) ................................................................................................ Hose Clamp ........................................................................................................ Hose (Clean Air) ................................................................................................. Fitting .................................................................................................................. Elbow .................................................................................................................. Grommet ............................................................................................................. Retainer .............................................................................................................. Hose (Dirty Air) ................................................................................................... Capscrew ............................................................................................................ Insert ................................................................................................................... Capscrew ............................................................................................................ Bracket (Air Cleaner) .......................................................................................... Grill ..................................................................................................................... Hose Clamp ........................................................................................................ Coupler (PVC) .................................................................................................... Hose (Clean Air) .................................................................................................

G813


QTY 1 1 1 6 1 1 1 1 1 1 3 3 2 1 1 1 1 1

5-3

P19608

06-08

AIR CLEANER (FIGURE 5-2) CUMMINS QSB 3.3L DIESEL

5-4


G813

06-08

P19608

AIR CLEANER CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 1 1 2 3 4 5 6 7 8 9 10 11 12

580083864 580088196 580090341 502056905 504058787 580083875 580083874 580083873 580077901 580042932 580030966 580091436 580044862 580046451

Air Filter .............................................................................................................. Filter Element ................................................................................................. Kit-Cover ........................................................................................................ Clamp ................................................................................................................. Hose Clamp ........................................................................................................ Hose ................................................................................................................... Hose ................................................................................................................... Adapter ............................................................................................................... Retainer .............................................................................................................. Grommet ............................................................................................................. Capscrew ............................................................................................................ Bracket ................................................................................................................ Insert ................................................................................................................... Capscrew ............................................................................................................

G813


QTY 2 1 1 2 2 1 1 1 1 1 4 1 2 2

5-5

P19609

05-08

PRE-CLEANER (FIGURE 5-3)

ITEM 1 2 3 4 5

5-6

PART NO.

DESCRIPTION

580087533 580087619 932728908 580029990 580041704

Pre-Cleaner ........................................................................................................ Duct .................................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Insert ...................................................................................................................


QTY 1 1 2 2 2

G813

05-08

P19610

AIR FILTER (FIGURE 5-4)

ITEM 1 2 3 4 5

G813

PART NO.

DESCRIPTION

580090152 505967516 580069339 580069337 580090150 580003427

Air Filter .............................................................................................................. Valve .............................................................................................................. Filter (Inner Liner Assembly with Gasket) ...................................................... Filter Element ................................................................................................. Cover .............................................................................................................. Cap .................................................................................................................


QTY 1 1 1 1 1 1

5-7

P19680

05-08

FUEL SYSTEM (FIGURE 5-5) GM 4.3L LPG

5-8


G813

05-08

P19680

FUEL SYSTEM GM 4.3L LPG KEY: A: With Overhead Guard B: With Cab ITEM

QTY A B

PART NO.

DESCRIPTION

1 2 3 4 5 6 7

580037181 580037180 580044860 580049229 580009778 505966507 580090374

Lpg Converter (LPG) (FP19682 [Page 5-14])........................................... Capscrew ................................................................................................... Insert .......................................................................................................... Capscrew ................................................................................................... Hose ........................................................................................................... Clamp ......................................................................................................... Fuel Filter (LPG) .........................................................................................

1 1 2 2 1 2 1

1 1 2 2 1 2 1

7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36

580090387 580008220 019930000 580017034 056623800 580042328 580042330 580060846 580054499 580094100 580039599 580052430 062159500 062159500 580052672 580064049 580052434 580084379 580084377 580058009 909267300 912514300 580054169 580059784 500204901 580053000 580041557 580041384 580042842 580059393 580037008 505970592

Kit-Filter Element ................................................................................... 1 Capscrew ................................................................................................... 2 Fitting ......................................................................................................... 1 Fitting ......................................................................................................... 1 Fitting ......................................................................................................... 1 Clamp ......................................................................................................... 1 Clamp (Swivel) ........................................................................................... 1 Bracket ....................................................................................................... 1 Hose ........................................................................................................... 1 Kit-O-Ring .............................................................................................. 1 Hose Assy .................................................................................................. 1 Tube ........................................................................................................... 1 Clamp ......................................................................................................... .. Clamp ......................................................................................................... 4 Fitting ......................................................................................................... .. Coolant Hose ............................................................................................. .. Coolant Hose ............................................................................................. 2 Lpg Tank Bracket (Swing Out/Drop Down) (FP19706 [Page 5-20])......... 1 Lpg Tank Bracket (Swing Out) (FP19708 [Page 5-18])............................ 1 Capscrew ................................................................................................... 4 Fitting ......................................................................................................... 2 Fitting ......................................................................................................... 1 Hose Assy .................................................................................................. 1 Hose Assy .................................................................................................. 1 Fitting (Swing Out) ..................................................................................... 1 Sleeve ........................................................................................................ 1 Clamp ......................................................................................................... 1 Clamp ......................................................................................................... 1 Clamp ......................................................................................................... 1 Capscrew ................................................................................................... 3 Pressure Switch (Low Pressure) ................................................................ 1 Sealant ....................................................................................................... AR

1 2 1 1 1 1 1 1 1 1 1 1 8 .. 2 4 .. 1 1 4 2 1 1 1 1 1 1 1 1 3 1 AR

G813


5-9

P19678

05-08

FUEL SYSTEM (FIGURE 5-6) GM 4.3L, GASOLINE

5-10


G813

05-08

P19678

FUEL SYSTEM GM 4.3L, GASOLINE ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27

502056906 580056489 580047714 580056486 580049229 514214804 580052978 580052527 580016765 500017905 056260300 580046311 580066770 580032269 502058911 580036870 580005926 580026621 580046832 062159700 580046629 912207300 911851100 919891402 580054472 580037180 580050475 580037219 580036738

Clamp ................................................................................................................. 10 Hose ................................................................................................................... 1 Capscrew ............................................................................................................ 1 Hose ................................................................................................................... 2 Capscrew ............................................................................................................ 2 O-Ring ................................................................................................................ 2 Fuel Sender ........................................................................................................ 1 Fitting .............................................................................................................. 1 Drain Valve (Shut Off) .................................................................................... 1 Fitting .............................................................................................................. 1 Fitting .............................................................................................................. 1 Cover .............................................................................................................. 1 Fuel Sender .................................................................................................... 1 Connector ....................................................................................................... 1 Adhesive ............................................................................................................. AR Quad Ring ........................................................................................................... 1 Clamp ................................................................................................................. 1 Nut ...................................................................................................................... 1 Fuel Filter ............................................................................................................ 1 Clamp ................................................................................................................. 1 Hose ................................................................................................................... 1 Gasket ................................................................................................................ 1 Gasket (GS) ........................................................................................................ 1 Fuel Cap ............................................................................................................. 1 Fuel Cap (GS) ..................................................................................................... 1 Capscrew ............................................................................................................ 2 Pipe (Fill) ............................................................................................................. 1 Seal ..................................................................................................................... 1 Grommet (Not Illustrated) ................................................................................... 1

G813


QTY

5-11

P19679

05-08

THROTTLE BODY ASSEMBLY (FIGURE 5-7) GM 4.3L LPG

5-12


G813

05-08

P19679

THROTTLE BODY ASSEMBLY GM 4.3L LPG ITEM

PART NO.

1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15

580048274 580041711 580048293 580048278 580049011 580072477 580072478 c 023080200 a 580072480 580048287 580072481 580072482 580072483 580072484 580072485 580048292 b 580072487

FOOTNOTES: a Left Rail Only b Not Illustrated

G813

DESCRIPTION

QTY

Throttle Body ....................................................................................................... Capscrew ............................................................................................................ Hose Clamp ......................................................................................................... Gasket (Throttle Body) ........................................................................................ Capscrew ............................................................................................................ Fuel Rail (Right Hand) ......................................................................................... Fuel Rail (Left Hand) ........................................................................................... Fitting .............................................................................................................. Sensor (Fuel Pressure) ................................................................................... Injector (LPG) ...................................................................................................... Hose .................................................................................................................... Adapter ................................................................................................................ Bracket ................................................................................................................ Tube Assy (Right Hand) ...................................................................................... Tube Assy (Left Hand) ........................................................................................ O-Ring ................................................................................................................. Bracket ................................................................................................................

c

1 4 12 1 4 1 1 1 1 6 6 6 2 1 1 6 2

Right Rail Only


5-13

P19682

05-08

REGULATOR (FIGURE 5-8) GM 4.3L LPG

5-14


G813

05-08

P19682

REGULATOR GM 4.3L LPG ITEM 1 2 3 4 5 6 7 7 7 7 7 7 7

G813

PART NO.

DESCRIPTION

580037181 580055883 580055884 580055885 580057860 580057857 580057855 580055882 ..... ..... ..... ..... ..... .....

Lpg Converter (LPG) .......................................................................................... Fitting (Inlet Fitting With O-Ring) .................................................................... Fitting (Outlet Fitting With O-Ring) ................................................................. Drain Plug (With O-Ring) ................................................................................ Kit-Screw (With Connector Screw) ................................................................. Kit-O-Ring (With Coolant Fitting O-Ring) ....................................................... Lpg Lock-Off ................................................................................................... Kit-Filter .......................................................................................................... O-Ring ........................................................................................................ Plastic Cap ................................................................................................. Foam Filter ................................................................................................. Paper Filter ................................................................................................. Rubber Washer .......................................................................................... Screen ........................................................................................................


QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5-15

P19681

05-08

THROTTLE BODY ASSEMBLY AND FUEL RAIL (FIGURE 5-9) GM 4.3L GASOLINE

5-16


G813

05-08

P19681

THROTTLE BODY ASSEMBLY AND FUEL RAIL GM 4.3L GASOLINE ITEM 1 2 3 4 4 4 4 4 4 4 4 5

G813

PART NO.

DESCRIPTION

580041711 580048278 580048274 580087847 580048875 580087629 580048869 580090506 580048873 580089522 580089523 580046629

Capscrew ............................................................................................................ Gasket (Throttle Body) ........................................................................................ Throttle Body ...................................................................................................... Tube Assy ........................................................................................................... Injector ............................................................................................................ Retainer .......................................................................................................... Clip ................................................................................................................. Clip (Alternate Part) ........................................................................................ Regulator ........................................................................................................ Fuel Rail ......................................................................................................... Pressure Valve ............................................................................................... Hose ...................................................................................................................


QTY 4 1 1 1 6 6 1 1 1 1 1 1

5-17

P19708

05-08

LPG TANK BRACKET (FIGURE 5-10) SWING OUT

5-18


G813

05-08

P19708

LPG TANK BRACKET SWING OUT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

580084377 580084334 ..... 580056094 580055736 019299600 580053493 580080977 580077741 932727908 580074174 580038895 580055732 580052691 502507901 580052689 580052259 580053498 580072812 580041947 580055634 580038894 023338500 580038891 580055861 580055858 580068206 580069175 580085989 580080377 580058009 580081524 580059784 909267300 500204901 580053000 912514300 580054169

Lpg Tank Bracket ................................................................................................ Lpg Tank Bracket ........................................................................................... Plug ................................................................................................................ Washer ........................................................................................................... Capscrew ....................................................................................................... Relief Valve .................................................................................................... Fitting .............................................................................................................. Latch ............................................................................................................... Plate ............................................................................................................... Capscrew ....................................................................................................... Bracket Wldmt ................................................................................................ Fitting .............................................................................................................. Capscrew ....................................................................................................... Thrust Washer ................................................................................................ Ball Bearing .................................................................................................... Washer (Pivot) ................................................................................................ Snap Ring ....................................................................................................... Ring ................................................................................................................ Pin .................................................................................................................. Spring ............................................................................................................. Washer ........................................................................................................... Spring ............................................................................................................. Retaining Ring ................................................................................................ Pin (Alignment) ............................................................................................... Nut .................................................................................................................. Capscrew ....................................................................................................... Strap ............................................................................................................... Latch ............................................................................................................... Pin ....................................................................................................................... Shim .................................................................................................................... Capscrew ............................................................................................................ Bracket ................................................................................................................ Hose Assy ........................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Sleeve ................................................................................................................. Fitting .................................................................................................................. Hose Assy ...........................................................................................................

G813


QTY 1 1 2 1 1 1 1 1 1 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 6 1 1 1 1 1 1 1

5-19

P19706

04-07

LPG TANK BRACKET (FIGURE 5-11) SWING OUT, DROP DOWN

5-20


G813

04-07

P19706

LPG TANK BRACKET SWING OUT, DROP DOWN ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

580084379 580084351 580008703 580056094 580055736 580080977 580077741 932727908 580053493 019299600 580074174 580038895 580055732 023338500 580055634 580038894 580052691 502507901 580052689 580052259 580053495 580056063 580051169 580055632 580053496 449034001 580056062 580072812 580053498 580041947 580072459 580056000 580058017 580038891 580055861 580055858 580068206 580069175 580058017 580085989 580080377 909267300 580059784 500204901 580053000 912514300 580054169

Lpg Tank Bracket (Swing Out/Drop Down) ......................................................... Lpg Tank Bracket ........................................................................................... Plug ................................................................................................................ Washer ........................................................................................................... Capscrew ....................................................................................................... Latch ............................................................................................................... Plate ............................................................................................................... Capscrew ....................................................................................................... Fitting .............................................................................................................. Relief Valve .................................................................................................... Bracket Wldmt ................................................................................................ Fitting .............................................................................................................. Capscrew ....................................................................................................... Retaining Ring ................................................................................................ Washer ........................................................................................................... Spring ............................................................................................................. Thrust Washer ................................................................................................ Ball Bearing .................................................................................................... Washer (Pivot) ................................................................................................ Snap Ring ....................................................................................................... Pin .................................................................................................................. Bushing .......................................................................................................... Gas Spring ..................................................................................................... Washer ........................................................................................................... E-Ring ............................................................................................................ Roll Pin ........................................................................................................... Shaft ............................................................................................................... Pin .................................................................................................................. Ring ................................................................................................................ Spring ............................................................................................................. Pivot ............................................................................................................... Nut .................................................................................................................. Capscrew ....................................................................................................... Pin (Alignment) ............................................................................................... Nut .................................................................................................................. Capscrew ....................................................................................................... Strap ............................................................................................................... Latch ............................................................................................................... Capscrew ............................................................................................................ Pin ....................................................................................................................... Shim .................................................................................................................... Fitting .................................................................................................................. Hose Assy ........................................................................................................... Fitting .................................................................................................................. Sleeve ................................................................................................................. Fitting .................................................................................................................. Hose Assy ...........................................................................................................

G813


QTY 1 1 4 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

5-21

P19707

06-08

FUEL SYSTEM (FIGURE 5-12) CUMMINS QSB 3.3L DIESEL

5-22


G813

06-08

P19707

FUEL SYSTEM CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

580084601 056260300 580007719 013392500 505970580 909267300 580074023 580053107 580066770 580056992 514214804 580049229 580027573 580088186 580047714 511405800 502056906 580093602 500412904 580026621 580049231 580093603 501737903 580088186 580088189 580083689 580030970 580088190 580088191 580088192 504240791 580094382 580036870 a 580092169 a 580049389

DESCRIPTION Fuel Sender ......................................................................................................... Fitting .............................................................................................................. Drain Valve (Shut Off) ..................................................................................... Fitting .............................................................................................................. Fitting .............................................................................................................. Fitting .............................................................................................................. Tube ................................................................................................................ Tube ................................................................................................................ Fuel Sender ..................................................................................................... Cover ............................................................................................................... O-Ring ................................................................................................................. Capscrew ............................................................................................................ Nut (Flange) ........................................................................................................ Bracket ................................................................................................................ Capscrew ............................................................................................................ Clamp (Worm Screw) .......................................................................................... Clamp (Optional Part) .......................................................................................... Hose .................................................................................................................... Clamp .................................................................................................................. Nut ....................................................................................................................... Capscrew ............................................................................................................ Hose .................................................................................................................... Nut ....................................................................................................................... Bracket ................................................................................................................ Plug ..................................................................................................................... Bolt ...................................................................................................................... Capscrew ............................................................................................................ Sealing Ring ........................................................................................................ Fitting ................................................................................................................... Screw .................................................................................................................. Clamp .................................................................................................................. Hose .................................................................................................................... Quad Ring ........................................................................................................... Bracket ................................................................................................................ Capscrew ............................................................................................................

QTY 1 2 2 1 1 2 1 1 1 1 2 2 1 1 1 6 6 1 2 3 3 1 2 1 1 2 1 4 2 2 2 1 1 1 1


G813


5-23

P19908

07-08

FUEL INJECTION PUMP (FIGURE 5-13) CUMMINS QSB 3.3L DIESEL

ITEM 1 2 3 4 5 6 7 8 9

5-24

PART NO.

DESCRIPTION

580087913 580091064 580091065 580091066 580091067 580091068 580091069 580091070 580091071 580091072

Engine Assy-Diesel ............................................................................................. Clamp ............................................................................................................. Washer ........................................................................................................... Capscrew ....................................................................................................... Nut .................................................................................................................. Fuel Pump ...................................................................................................... Gear ............................................................................................................... Support ........................................................................................................... Stud ................................................................................................................ Seal ................................................................................................................


QTY 1 3 1 1 1 1 1 1 3 1

G813

07-08

P19908

NOTES

G813


5-25

P19909

07-08

FUEL INJECTOR AND INJECTOR PLUMBING (FIGURE 5-14) CUMMINS QSB 3.3L DIESEL

5-26


G813

07-08

P19909

FUEL INJECTOR AND INJECTOR PLUMBING CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

580087913 580091141 580091260 580091261 580091262 580091263 580091264 580091265 580091266 580091267 580091268 580091269 ..... 580091160 580091161 580091259 580091258 580091162

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Capscrew ....................................................................................................... Clip ................................................................................................................. Manifold (Fuel Rail) ........................................................................................ Tube (Injector Fuel Supply) ............................................................................ Tube (Injector Fuel Supply) ............................................................................ Tube (Injector Fuel Supply) ............................................................................ Tube (Injector Fuel Supply) ............................................................................ Tube (Injector Fuel Supply) ............................................................................ Cover .............................................................................................................. Clamp ............................................................................................................. Injector ............................................................................................................ Capscrew ....................................................................................................... Washer ........................................................................................................... Capscrew ....................................................................................................... Dust Seal ........................................................................................................ Gasket ............................................................................................................

1 2 2 10 1 1 1 1 1 1 10 4 4 4 4 4 4 4

18

580091164

Kit-Injector ...........................................................................................................

4

G813


QTY

5-27

P19910

07-08

FUEL PUMP PLUMBING (FIGURE 5-15) CUMMINS QSB 3.3L DIESEL

5-28


G813

07-08

P19910

FUEL PUMP PLUMBING CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

580087913 580091109 580091031 580092020 580091080 580088191 580091082 580091083 580088192 580091040 580091041 580088190 580091046 580091047 580091048 580091050 580091051 580091052 580091053

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Capscrew ....................................................................................................... Capscrew ....................................................................................................... Gasket ............................................................................................................ Fitting (Banjo Connector) ............................................................................... Screw (Banjo Connector) ............................................................................... Spacer ............................................................................................................ Screw (Banjo Connector) ............................................................................... Clip ................................................................................................................. Screw (Banjo Connector) ............................................................................... Sealing Ring ................................................................................................... Tube (Fuel Supply) ......................................................................................... Adapter (Fuel Connector) ............................................................................... Tube (Fuel Supply) ......................................................................................... Hose ............................................................................................................... Connector (Banjo) .......................................................................................... Roll Pin ........................................................................................................... Screw (Banjo Connector) ...............................................................................

G813


QTY 1 1 1 1 2 1 1 1 1 1 1 7 1 1 1 1 1 1 1

5-29

P19911

07-08

FUEL FILTER PLUMBING (FIGURE 5-16) CUMMINS QSB 3.3L DIESEL

5-30


G813

07-08

P19911

FUEL FILTER PLUMBING CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12

580087913 b 580091109 b 580091025 b 580088192 b 580091026 b 580091027 b 580088190 b 580091028 b 580091029 b 580091030 a 580088191 a 580088192 a 580088190

FOOTNOTES: a Fuel Inlet

G813

DESCRIPTION

QTY

Engine Assy-Diesel ............................................................................................. Capscrew ........................................................................................................ Nut ................................................................................................................... Screw (Banjo Connector) ................................................................................ Clip .................................................................................................................. Coupling .......................................................................................................... Sealing Ring .................................................................................................... Clip .................................................................................................................. Plate (Clamping) ............................................................................................. Hose ................................................................................................................ Fitting (Banjo Connector) ................................................................................ Screw .............................................................................................................. Sealing Ring ....................................................................................................

b

1 1 1 1 1 1 2 2 1 1 1 1 1

Mounting location: Fuel Pump Side Middle Mount


5-31

P19912

07-08

WATER SEPARATOR (FIGURE 5-17) CUMMINS QSB 3.3L DIESEL

ITEM 1 2 3 4 5

5-32

PART NO.

DESCRIPTION

580087913 580091073 580091074 580091075 ..... 580091077

Engine Assy-Diesel ............................................................................................. Plug ................................................................................................................ Seal ................................................................................................................ Fuel Filter ....................................................................................................... Filter Head .................................................................................................. Cartridge ....................................................................................................


QTY 1 1 1 1 1 1

G813

07-08

P19899

FUEL FILTER (FIGURE 5-18) CUMMINS QSB 3.3L DIESEL

ITEM 1 1 2

G813

PART NO.

DESCRIPTION

580087913 580091075 ..... 580091077

Engine Assy-Diesel ............................................................................................. Fuel Filter ....................................................................................................... Fuel Filter head .......................................................................................... Cartridge ....................................................................................................


QTY 1 1 1 1

5-33

P19712

05-08

THROTTLE PEDAL AND ATTACHING PARTS (FIGURE 5-19)

5-34


G813

05-08

P19712

THROTTLE PEDAL AND ATTACHING PARTS ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14

580080022 580080368 580080021 580038063 580047714 580037700 580004592 524246118 449034011 580052661 580056839 580043866 940600906 580056460 580056459

Throttle Plate ...................................................................................................... Bushing .......................................................................................................... Shaft ................................................................................................................... E-Ring ................................................................................................................. Capscrew ............................................................................................................ Screw (Stop) ....................................................................................................... Nut ...................................................................................................................... Foot Directional Control Pedal (FP19713 [Page 5-36])..................................... Roll Pin ............................................................................................................... Pedal (Standard) ................................................................................................. Capscrew ............................................................................................................ Sensor ................................................................................................................ Washer ............................................................................................................... Spring (Inner) ...................................................................................................... Spring (Outer) .....................................................................................................

G813


QTY 1 1 1 1 3 1 1 1 1 1 2 1 2 1 1

5-35

P19713

05-08

FOOT DIRECTIONAL CONTROL PEDAL (FIGURE 5-20)

5-36


G813

05-08

P19713

FOOT DIRECTIONAL CONTROL PEDAL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

524246118 580057300 504225201 580054683 518806635 580020942 580038290 ..... ..... 580050676 580010433 065619300 580047527 580010432 502634904 580026812 032643500 500552902 501702901

Foot Directional Control Pedal ............................................................................ 1 Pedal .............................................................................................................. 1 Screw ............................................................................................................. 4 Wire Harness .................................................................................................. 1 Connector ................................................................................................... 1 Connector (4 Way) ..................................................................................... 1 Terminal ..................................................................................................... 4 Switch ......................................................................................................... 1 Switch ......................................................................................................... 1 Clip (Key Hole) ............................................................................................... 1 Washer ........................................................................................................... 2 Lockwasher .................................................................................................... 4 Pad ................................................................................................................. 1 Spring ............................................................................................................. 2 Screw ............................................................................................................. 4 Clip ................................................................................................................. 1 Nut .................................................................................................................. 4 Lockwasher .................................................................................................... 4 Loctite ............................................................................................................. AR

G813


QTY

5-37

P19713

05-08

NOTES

5-38


G813

SECTION 6

6

ELECTRICAL SYSTEM

CONTENTS

SECTION 6 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CABLES CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L ....................................................................................................................................................... COWL ELECTRICAL ....................................................................................................................................... DISTRIBUTOR ASSEMBLY GM 4.3L GASOLINE AND LPG .................................................................................................................. ELECTRICAL SYSTEM RIGHT HAND CHASSIS ............................................................................................................................. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) .............................................................................................. MINI-LEVER MODULES (THREE FUNCTION) .......................................................................................... ELECTRONIC CONTROL MODULE AND SENSORS CUMMINS QSB 3.3L DIESEL ..................................................................................................................... ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE AND LPG .................................................................................................................. ENGINE SAFETY ELECTRICAL CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L (GS AND LPS) .............................................................................................................................. IMPACT SENSOR ........................................................................................................................................... INSTRUMENT CLUSTER ............................................................................................................................... LOAD WEIGH ELECTRICAL .......................................................................................................................... MAST ELECTRICAL ....................................................................................................................................... POWER DISTRIBUTION MODULE ................................................................................................................ REMOTE KEY SWITCH .................................................................................................................................. SEALED ALTERNATOR AND MOUNTING CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L, GASOLINE AND LPG ................................................................................................................. STARTER AND MOUNT CUMMINS QSB 3.3L DIESEL ..................................................................................................................... STARTER MOTOR CUMMINS QSB 3.3L DIESEL ..................................................................................................................... TRANSMISSION ELECTRICAL SYSTEM ...................................................................................................... WIRE HARNESS ALTERNATOR - CUMMINS QSB 3.3L DIESEL ......................................................................................... COWL WITH FORWARD/REVERSE LEVER ............................................................................................. COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID ............................ COWL WITH MONOTROL PEDAL ............................................................................................................. ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. ENGINE - CUMMINS QSB 3.3L DIESEL .................................................................................................... ENGINE - GM 4.3L GASOLINE .................................................................................................................. ENGINE - GM 4.3L LPG ............................................................................................................................. LEFT HAND CHASSIS - GM 4.3L, GASOLINE .......................................................................................... LEFT HAND CHASSIS - GM 4.3L LPG ...................................................................................................... LIGHTS - WITH OVERHEAD GUARD ........................................................................................................ RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG ........................................................................ RIGHT HAND CHASSIS - CUMMINS QSB 3.3L ........................................................................................ SEALED ALTERNATOR - GM 4.3L ............................................................................................................ SEALED ALTERNATOR - CUMMINS QSB 3.3L ........................................................................................ G813


6-22 6-14 6-30 6-13 6-4 6-32 6-34 6-18 6-8 6-26 6-10 6-46 6-29 6-40 6-44 6-28 6-6 6-20 6-16 6-24 6-21 6-42 6-74 6-90 6-94 6-86 6-98 6-100 6-64 6-66 6-70 6-60 6-62 6-102 6-48 6-54 6-76 6-78 6-1

CONTENTS

SECTION 6 ELECTRICAL SYSTEM DESCRIPTION

PAGE

TRANSMISSION - SINGLE SPEED ........................................................................................................... TRANSMISSION - DUAL SPEED ............................................................................................................... WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS WITH CAB ................................................................................................................................................... WITH OVERHEAD GUARD ........................................................................................................................

6-2


6-82 6-84 6-36 6-38

G813

CONTENTS

NOTES

G813


6-3

P19714

05-08

ELECTRICAL SYSTEM (FIGURE 6-1) RIGHT HAND CHASSIS

6-4


G813

05-08

P19714

ELECTRICAL SYSTEM RIGHT HAND CHASSIS KEY: A: GM 4.3L B: Cummins QSB 3.3L Diesel ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8

580041768 580027573 580074110 580047714 580073755 580077590 580026621 580090227

8 9 10 11 11 12 13 14 15 16 17 18 19 20 20 20 20

580090786 580056730 580074261 580039900 580039438 580023854 580068957 580026812 580056613 580060014 580046263 580037180 580066219 520052851 580076313 580013937 580076315

Cap ............................................................................................................. Nut (Flange) ............................................................................................... Link (Battery Hold Down) ........................................................................... Capscrew ................................................................................................... Bracket ....................................................................................................... Battery Tray ................................................................................................ Nut .............................................................................................................. Wire Harness (Gasoline and LPG) (FP19741 [Page 6-54], FP19740 [Page 6-48])................................................................................................ Wire Harness (Diesel) (FP19741 [Page 6-54])......................................... Seal ............................................................................................................ Module (FP19725 [Page 6-28])................................................................. Capscrew ................................................................................................... Capscrew ................................................................................................... Fuse Puller ................................................................................................. Horn ........................................................................................................... Clip ............................................................................................................. Fastener ..................................................................................................... Connector ................................................................................................... Link (Battery Hold Down) ........................................................................... Capscrew ................................................................................................... Bracket ....................................................................................................... Start Battery Wet ........................................................................................ Start Battery Wet (Optional) ....................................................................... Start Battery Wet ........................................................................................ Start Battery Wet (Optional) .......................................................................

G813


QTY A B 1 3 1 7 1 1 7

1 3 1 4 1 1 4

1 .. 1 1 4 .. 1 1 4 6 1 1 1 1 1 1 .. ..

.. 1 1 1 .. 3 1 1 4 6 .. 1 1 1 .. .. 1 1

6-5

P19715

05-08

REMOTE KEY SWITCH (FIGURE 6-2)

ITEM 1 2 3 4 4 4 4 4 5 6 6

6-6

PART NO.

DESCRIPTION

580056487 580026812 580056613 580054477 580022893 505968540 505968514 580034540 520045009 580054478 500863106

Bracket ................................................................................................................ Clip ...................................................................................................................... Fastener .............................................................................................................. Wire Harness (Remote Keyswitch) ..................................................................... Connector ....................................................................................................... Connector ....................................................................................................... Terminal (Pin) ................................................................................................. Connector Body .............................................................................................. Boot .................................................................................................................... Ignition Switch ..................................................................................................... Key Set ...............................................................................................................


QTY 1 1 1 1 1 1 2 2 1 1 1

G813

05-08

P19715

NOTES

G813


6-7

P19716

05-08

ENGINE ELECTRICAL SYSTEM (FIGURE 6-3) GM 4.3L GASOLINE AND LPG

6-8


G813

05-08

P19716

ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE AND LPG KEY: A: Gasoline B: LPG ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20

580077530 580047714 580072047 580048273 580072475 580072127 580074788 580049559 580087935 580025560 580049011 580047919 580064367 580064368 580032023 580074751 580041557 580037160 580037180 940600908 580077531 a 937100904 a 580027573

DESCRIPTION Battery Cable (Negative) (FP19718 [Page 6-14])..................................... Capscrew ................................................................................................... Screw ......................................................................................................... Oxygen Sensor (With Wire Harness) ......................................................... Bracket ....................................................................................................... Nut .............................................................................................................. Bracket ....................................................................................................... Clamp (Swivel) ........................................................................................... Bolt ............................................................................................................. Clip ............................................................................................................. Capscrew ................................................................................................... Nut .............................................................................................................. Wire Harness (LH Chassis) (FP19743 [Page 6-60])................................. Wire Harness (LH Chassis) (FP19742 [Page 6-62])................................. Bracket ....................................................................................................... Starter ........................................................................................................ Clamp ......................................................................................................... Sensor (Air Flow Restriction) ..................................................................... Capscrew ................................................................................................... Washer ....................................................................................................... Battery Cable (Positive) (FP19718 [Page 6-14])....................................... Nut .............................................................................................................. Nut (Flange) ...............................................................................................

QTY A B 1 4 1 2 1 2 1 1 2 2 1 1 1 .. 1 1 1 1 1 2 1 1 1

1 4 1 2 1 2 1 2 2 .. 1 1 .. 1 1 1 1 1 1 2 1 1 1


G813


6-9

P19717

05-08

ENGINE SAFETY ELECTRICAL (FIGURE 6-4) GM 4.3L (GS AND LPS)

6-10


G813

05-08

P19717

ENGINE SAFETY ELECTRICAL GM 4.3L (GS AND LPS) KEY: A: Gasoline B: LPS ITEM

PART NO.

1 2 3 3 3 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38

580056840 900011212 580052989 580063616 505976537 580040374 580054023 015035700 014939300 015026400 014996900 580039438 580078489 580037160 580076731 580077305 580047714 580077531 580072047 580072475 580072127 580087935 580074788 580041557 580048273 580049559 580074751 580032023 580064367 580064368 580049011 580047919 580025560 580042794 580042331 580052982 580041704 580067028 580052685 580049555 580037180 940600908 580077530 a 580027573 a 449022016

G813

DESCRIPTION Lockring ...................................................................................................... Pin .............................................................................................................. Battery Cable ............................................................................................. Terminal ................................................................................................. Boot ....................................................................................................... Boot ....................................................................................................... Switch ......................................................................................................... Lockwasher ................................................................................................ Nut .............................................................................................................. Lockwasher ................................................................................................ Nut .............................................................................................................. Capscrew ................................................................................................... Wire Harness (Sealed Alternator) (FP19723 [Page 6-16])....................... Sensor (Air Flow Restriction) ..................................................................... Bracket ....................................................................................................... Bracket ....................................................................................................... Capscrew ................................................................................................... Battery Cable (Positive) (FP19718 [Page 6-14])....................................... Screw ......................................................................................................... Bracket ....................................................................................................... Nut .............................................................................................................. Bolt ............................................................................................................. Bracket ....................................................................................................... Clamp ......................................................................................................... Oxygen Sensor (With Wire Harness) ......................................................... Clamp (Swivel) ........................................................................................... Starter ........................................................................................................ Bracket ....................................................................................................... Wire Harness (LH Chassis) (FP19743 [Page 6-60])................................. Wire Harness (LH Chassis) (FP19742 [Page 6-62])................................. Capscrew ................................................................................................... Nut .............................................................................................................. Clip ............................................................................................................. Clamp (Swivel) ........................................................................................... Clamp (Swivel) ........................................................................................... Bracket ....................................................................................................... Insert .......................................................................................................... Cable Assy ................................................................................................. Clip ............................................................................................................. Clamp (Swivel) ........................................................................................... Capscrew ................................................................................................... Washer ....................................................................................................... Battery Cable (Negative) (FP19718 [Page 6-14])..................................... Nut (Flange) ............................................................................................... Lockwasher ................................................................................................ ©2008 Yale Materials Handling Corporation

QTY A B 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 4 1 1 1 2 2 1 1 1 1 1 1 1 .. 3 1 2 2 3 1 2 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 4 1 1 1 2 2 1 1 1 2 1 .. .. 1 3 1 .. 2 3 1 2 1 1 1 1 1 1 1 1

6-11

P19717

05-08

ENGINE SAFETY ELECTRICAL GM 4.3L (GS AND LPS) KEY: A: Gasoline B: LPS ITEM

PART NO. a 937100904

DESCRIPTION Nut ..............................................................................................................

QTY A B 1

1


6-12


G813

05-08

P19722

DISTRIBUTOR ASSEMBLY (FIGURE 6-5) GM 4.3L GASOLINE AND LPG

ITEM 1 2 3 4 5 6 7 8

G813

PART NO.

DESCRIPTION

580048919 580051808 580051809 580048979 900006248 580048980 580048981 580048982 580012858

Distributor ........................................................................................................... Distributor Cap ............................................................................................... Rotor ............................................................................................................... Kit-Gear .......................................................................................................... Gasket ............................................................................................................ Sensor (Cam) ................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. Clamp .................................................................................................................


QTY 1 1 1 1 1 1 4 2 1

6-13

P19718

05-08

BATTERY CABLES (FIGURE 6-6) GM 4.3L

6-14


G813

05-08

P19718

BATTERY CABLES GM 4.3L ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 14 15 15

580077530 580063618 580050293 580006553 580002460 580063617 580053960 580077531 580002460 580059293 580078334 580015673 580052019 580006553 580040374 505976537 580063616 580074877

Battery Cable (Negative) .................................................................................... Terminal ......................................................................................................... E-Ring ............................................................................................................ E-Ring ............................................................................................................ Clamp ............................................................................................................. Terminal ......................................................................................................... Battery Cable (Positive) ...................................................................................... Battery Cable (Positive) (GS/LPS) ...................................................................... Clamp ............................................................................................................. Boot ................................................................................................................ Terminal ......................................................................................................... Clamp ............................................................................................................. Boot ................................................................................................................ E-Ring ............................................................................................................ Boot ................................................................................................................ Boot (GS/LPG) ............................................................................................... Terminal ......................................................................................................... Terminal (GS/LPG) .........................................................................................

G813


QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

6-15

P19723

06-08

SEALED ALTERNATOR AND MOUNTING (FIGURE 6-7) GM 4.3L, GASOLINE AND LPG

ITEM 1 2 3 4 5 6 7

6-16

PART NO.

DESCRIPTION

580073556 580047183 900017264 580004505 580039016 062307300 580040737

Bracket ................................................................................................................ Spacer ................................................................................................................ Alternator (Sealed) .............................................................................................. Capscrew ............................................................................................................ Pulley .................................................................................................................. Capscrew ............................................................................................................ Spacer ................................................................................................................


QTY 1 1 1 1 1 1 1

G813

06-08

P19723

NOTES

G813


6-17

P19907

07-08

ELECTRONIC CONTROL MODULE AND SENSORS (FIGURE 6-8) CUMMINS QSB 3.3L DIESEL

6-18


G813

07-08

P19907

ELECTRONIC CONTROL MODULE AND SENSORS CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

580087913 580091125 580091126 580063065 580091127 580058690 580086769 580082622 580092021 580094645 580092022 580091117 580091124 580091132 580091133 580091134 580091135

Engine Assy-Diesel ............................................................................................. Capscrew ....................................................................................................... Capscrew ....................................................................................................... Data Plate ....................................................................................................... Capscrew ....................................................................................................... Sensor (Air Intake) ......................................................................................... O-Ring ............................................................................................................ Temperature Sender (Temperature) .............................................................. Throttle Position Sensor (Cam Position) ........................................................ O-Ring ............................................................................................................ Throttle Position Sensor (Crank Position) ...................................................... Electronic Control Module .............................................................................. Support ........................................................................................................... Sensor (Ambient Air Pressure) ....................................................................... Sensor (Intake ManifoldTemperature) ............................................................ Capscrew ....................................................................................................... Washer ...........................................................................................................

G813


QTY 1 2 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1

6-19

P19901

07-08

SEALED ALTERNATOR AND MOUNTING (FIGURE 6-9) CUMMINS QSB 3.3L DIESEL

ITEM 1 2 3 4 5 6 7

6-20

PART NO.

DESCRIPTION

900017264 016103700 062143700 580042963 580088013 580087977 580068208 504232260

Alternator (Sealed) .............................................................................................. 1 Washer ............................................................................................................... 1 Capscrew ............................................................................................................ 1 Locknut ............................................................................................................... 1 Spacer ................................................................................................................ 1 Bracket Wldmt .................................................................................................... 1 Bolt ...................................................................................................................... 1 Thread Sealant ................................................................................................... AR


QTY

G813

07-08

P19906

STARTER MOTOR (FIGURE 6-10) CUMMINS QSB 3.3L DIESEL

ITEM 1 2

G813

PART NO.

DESCRIPTION

580087913 580091290 580091289

Engine Assy-Diesel ............................................................................................. Motor (Starter) ................................................................................................ Capscrew ...................................................................................................


QTY 1 1 3

6-21

P19720

05-08

BATTERY CABLES (FIGURE 6-11) CUMMINS QSB 3.3L DIESEL

6-22


G813

05-08

P19720

BATTERY CABLES CUMMINS QSB 3.3L DIESEL KEY: A: Positive B: Negative ITEM

PART NO.

1 2 3 4 5 6 7 8 8 9 10 11 12 13 13 14 15

580084814 580063618 580073520 505970529 580050293 580006553 580063617 580084813 a 580084815 580083152 580063617 580073519 580075790 580052019 a 505976537 580063616 580040374

DESCRIPTION

QTY A B

Battery Cable (Negative) ............................................................................ .. Terminal ................................................................................................. .. Battery Cable ......................................................................................... .. Clamp .................................................................................................... .. E-Ring .................................................................................................... .. E-Ring .................................................................................................... .. Terminal ................................................................................................. .. Battery Cable (Positive) ............................................................................. 1 Battery Cable (Positive) ............................................................................. 1 Boot ....................................................................................................... 1 Terminal ................................................................................................. 1 Battery Cable (Red) ............................................................................... AR Terminal ................................................................................................. 1 Boot ....................................................................................................... 1 Boot ....................................................................................................... 1 Terminal ................................................................................................. 1 Boot ....................................................................................................... 1

1 1 AR 1 1 1 1 .. .. .. .. .. .. .. .. .. ..

FOOTNOTES: a Safety Truck Only

G813


6-23

P19724

05-08

STARTER AND MOUNT (FIGURE 6-12) CUMMINS QSB 3.3L DIESEL

ITEM 1 2

6-24

PART NO.

DESCRIPTION

580087913 580091290 580091289

Engine Assy-Diesel ............................................................................................. Motor (Starter) ................................................................................................ Capscrew ...................................................................................................


QTY 1 1 3

G813

05-08

P19724

NOTES

G813


6-25

P19719

05-08

ENGINE SAFETY ELECTRICAL (FIGURE 6-13) CUMMINS QSB 3.3L DIESEL

6-26


G813

05-08

P19719

ENGINE SAFETY ELECTRICAL CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

580054023 580049231 580056840 580087490 580051800 580084823 580049559 580084814 580041557 940600908 580037180 580087948 062143700 016103700 900017264 580086076 580042331 580049555 580039438 015026400 014996900 015035700 014939300 580042794 580049011 580052982 580041704 580087490 580084815 580052685 900003207 900011212

Switch ................................................................................................................. Capscrew ............................................................................................................ Lockring .............................................................................................................. Cable (Disconnect Switch) .................................................................................. Nut ...................................................................................................................... Bracket ................................................................................................................ Clamp (Swivel) .................................................................................................... Battery Cable (Negative) (FP19720 [Page 6-22]).............................................. Clamp ................................................................................................................. Washer ............................................................................................................... Capscrew ............................................................................................................ Pulley (Alternator) ............................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Alternator (Sealed) .............................................................................................. Wire Harness (Alternator) (FP19747 [Page 6-78])............................................ Clamp (Swivel) .................................................................................................... Clamp (Swivel) .................................................................................................... Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Nut ...................................................................................................................... Lockwasher ......................................................................................................... Nut ...................................................................................................................... Clamp (Swivel) .................................................................................................... Capscrew ............................................................................................................ Bracket ................................................................................................................ Insert ................................................................................................................... Cable (Disconnect Switch) .................................................................................. Battery Cable (Positive) (FP19720 [Page 6-22])............................................... Clip ...................................................................................................................... Clamp ................................................................................................................. Pin .......................................................................................................................

G813


QTY 1 2 1 1 2 1 4 1 4 1 1 1 1 1 1 1 3 1 2 2 2 2 2 2 2 1 2 1 1 1 1 1

6-27

P19725

05-08

POWER DISTRIBUTION MODULE (FIGURE 6-14)

ITEM 1 2 3 4 5 6 7

PART NO. 580074261 580023052 580036599 580036575 580036576 580036751 580036752 580043031 a 580039900 a 580027573 a 580023854 a 580056730

DESCRIPTION Module ................................................................................................................. Relay (30 Amp) ............................................................................................... Relay (20 Amp) ............................................................................................... Fuse (20 Amp) ................................................................................................ Fuse (30 Amp) ................................................................................................ Semiconductor ................................................................................................ Resistor (68 Ohm, 5 Watt) .............................................................................. Fuse (25 Amp) ................................................................................................ Capscrew ........................................................................................................ Nut (Flange) .................................................................................................... Fuse Puller ...................................................................................................... Seal .................................................................................................................

QTY 1 2 5 6 2 1 1 2 4 2 1 1


6-28


G813

05-08

P19728

INSTRUMENT CLUSTER (FIGURE 6-15)

ITEM

PART NO.

1 2 2 3 4 5 6 7 8 9 10 11 12 12

580087546 580060625 580060626 580047049 a 580047046 580047048 580039846 580047691 580037904 580047714 580047200 580039847 580050933 580047047 580087547

DESCRIPTION Lever (Detent Forward and Reverse) .................................................................. Display (With Overhead Guard) .......................................................................... Display (With Cab) .............................................................................................. Bezel (Display Cluster) .................................................................................... Label (RH Display) .............................................................................................. Label (RH Display, All Options) ........................................................................... Cover (Display Lever) .......................................................................................... Key Set ................................................................................................................ Ignition Switch (Without Keys) ............................................................................. Capscrew ............................................................................................................ Screw .................................................................................................................. Cover (Keyswitch) ............................................................................................... Label (Blank) (LH Display with Overhead Guard) ............................................... Label (LH Display with Cab) ................................................................................ Lever (Not Illustrated) ..........................................................................................

QTY 1 1 1 2 1 1 1 1 1 4 5 1 1 1 1

FOOTNOTES: a Remove Panels From Overlay as Required For Truck Configuration.

G813


6-29

P19727

05-08

COWL ELECTRICAL (FIGURE 6-16)

6-30


G813

05-08

P19727

COWL ELECTRICAL ITEM 1 1 1 1 2 3 4 5 6 7 8 9 9 9 10 10 11

PART NO. cg 580082486 580082487 a 580089451 h 580089452 580062311 580038826 580037180 580026812 580056613 580056614 580030968 h 580049608 f 580049609 e 580049610 b 580038751 d 580040090 580037180

FOOTNOTES: a Diesel b Four Function c Gasoline and LPG d Three Function

G813

DESCRIPTION

QTY

Wire Harness ....................................................................................................... Wire Harness ....................................................................................................... Wire Harness (Manual) ....................................................................................... Wire Harness (Manual) ....................................................................................... Bracket ................................................................................................................ Bracket ................................................................................................................ Capscrew ............................................................................................................ Clip ...................................................................................................................... Fastener .............................................................................................................. Bracket ................................................................................................................ Capscrew ............................................................................................................ Vehicle System Manager (VSM) -8525419 ......................................................... Vehicle System Manager (VSM) -8525420 ......................................................... Vehicle System Manager (VSM) -8525421 ......................................................... Wire Harness (Electronic Control Valve) (FP19754 [Page 6-100]).................... Wire Harness (Electronic Control Valve) (FP19753 [Page 6-98])...................... Capscrew ............................................................................................................

e f g h

1 1 1 1 1 1 2 3 3 1 3 1 1 1 1 1 4

With Electronic Hydraulics and Cab With Electronic Hydraulics and Overhead Guard With Return to Set Tilt Without Electronic Hydraulics


6-31

P19731

05-08

ELECTRONIC CONTROL LEVERS (FIGURE 6-17) MINI-LEVER MODULE (FOUR FUNCTION)

6-32


G813

05-08

P19731

ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) ITEM 1

1

1

1

2 3 4 4 5 6

PART NO. 580089967 580090361 b 580061852 580089971 580090361 580090362 c 580061850 b 580061852 580089976 580090361 a 580090362 c 580061850 b 580061852 580089978 580090361 c 580061850 b 580061852 580090362 ..... ..... ..... 580081812 ..... .....

DESCRIPTION Mini-Lever (8544614) .......................................................................................... Kit-Mini-Lever (Non-Clamping) ........................................................................ Kit-Plug (Interlock Switch Plug) ....................................................................... Mini-Lever (8544618) (With Clamping) ............................................................... Kit-Mini-Lever (Non-Clamping) ........................................................................ Kit-Mini-Lever (Clamping) ............................................................................... Kit-Switch (Interlock Switch) ............................................................................ Kit-Plug (Interlock Switch Plug) ....................................................................... Mini-Lever (8544620) (With Return to Set Tilt) .................................................... Kit-Mini-Lever (Non-Clamping) ........................................................................ Kit-Mini-Lever (Clamping) ............................................................................... Kit-Switch (Interlock Switch) ............................................................................ Kit-Plug (Interlock Switch Plug) ....................................................................... Mini-Lever (8544622) (Clamping and Return to Set Tilt) ..................................... Kit-Mini-Lever (Non-Clamping) ........................................................................ Kit-Switch (Interlock Switch) ............................................................................ Kit-Plug (Interlock Switch Plug) ....................................................................... Kit-Mini-Lever (Clamping) ............................................................................... Momentary Switch ........................................................................................... Plug (Momentary Switch) ................................................................................ Mini-Lever ....................................................................................................... Handle (Mini-Lever) .................................................................................... Label ............................................................................................................... Control Labels (FP19581 [Page 1-56])..............................................................

FOOTNOTES: a Kit Includes: 1 Interlock Mini-Lever (must be used in combination with a Momentary Interlock Switch), 1 Gasket, 4 Screws (parts are NSS) b Kit Includes: 1 Momentary Switch Hole Plug, 1 Gasket (parts are NSS)

G813

QTY

c

1 4 3 1 3 1 1 1 1 3 1 1 2 1 2 2 1 2 AR AR AR 1 1 1

Kit Includes: 1 Momentary Switch, 1 Lockwasher, 1 Gasket, 1 Nut (parts are NSS)


6-33

P19730

05-08

ELECTRONIC CONTROL LEVERS (FIGURE 6-18) MINI-LEVER MODULES (THREE FUNCTION)

6-34


G813

05-08

P19730

ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) ITEM 1

1

1

1

2 3 4 4 5 6 7

PART NO. 580089966 580090361 b 580062910 c 580061852 580089970 a 580061852 d 580061850 b 580062910 c 580090361 580090362 580089972 a 580061852 d 580061850 b 580062910 c 580090361 580090362 580089977 d 580061850 b 580062910 c 580061852 580090361 580090362 ..... ..... ..... 580081812 ..... 580062910 .....

DESCRIPTION Mini-Lever (8544613) .......................................................................................... Kit-Mini-Lever (Non-Clamping) ........................................................................ Plug ................................................................................................................. Kit-Plug (Interlock Switch Plug) ....................................................................... Mini-Lever (8544617) (With Clamping) ............................................................... Kit-Plug (Interlock Switch Plug) ....................................................................... Kit-Switch (Interlock Switch) ............................................................................ Plug ................................................................................................................. Kit-Mini-Lever (Non-Clamping) ........................................................................ Kit-Mini-Lever (Clamping) ............................................................................... Mini-Lever (8544619) (With Return To Set Tilt) .................................................. Kit-Plug (Interlock Switch Plug) ....................................................................... Kit-Switch (Interlock Switch) ............................................................................ Plug ................................................................................................................. Kit-Mini-Lever (Non-Clamping) ........................................................................ Kit-Mini-Lever (Clamping) ............................................................................... Mini-Lever (8544621) (With Clamping and Return to set Tilt) ............................. Kit-Switch (Interlock Switch) ............................................................................ Plug ................................................................................................................. Kit-Plug (Interlock Switch Plug) ....................................................................... Kit-Mini-Lever (Non-Clamping) ........................................................................ Kit-Mini-Lever (Clamping) ............................................................................... Plug (Momentary Switch) ................................................................................ Momentary Switch ........................................................................................... Mini-Lever ....................................................................................................... Handle (Mini-Lever) .................................................................................... Label (Shows Production Part Number) .......................................................... Plug (Mini-Lever) ............................................................................................. Control Labels (FP19581 [Page 1-56])..............................................................

FOOTNOTES: a Kit Includes: 1 Interlock Rocker (must be used in combination with a Momentary Interlock Switch), 1 Gasket, 4 Screws (parts are NSS) b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are NSS)

G813

QTY

c d

1 3 1 3 1 1 1 1 2 1 1 2 1 1 2 1 1 2 2 1 1 2 AR AR AR 1 1 1 1

Kit Includes: 1 Momentary Interlock Switch Plug, 1 Gasket (parts are NSS) Kit Includes: 1 Momentary Switch, 1 Lockwasher, 1 Gasket, 1 Nut (parts are NSS)


6-35

P19732

05-08

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS (FIGURE 6-19) WITH CAB

6-36


G813

05-08

P19732

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS WITH CAB ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

580037207 ..... 580037209 580051168 580082532 580082533 580082534 580082531 580079615 580058212 580041704 580040850 580048802 580010571 580077088 580051159 504232297 580058314 580058188 580041704 580058212 580039278 580039251

Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ........................................... Tail Light Brackets .............................................................................................. Reflector (Tail) .................................................................................................... Screw .................................................................................................................. Work Light (Rear) ............................................................................................... Work Light (RH Front) ......................................................................................... Work Light (LH Front) ......................................................................................... Bulb (Halogen) ............................................................................................... Strobe Light ........................................................................................................ Capscrew ............................................................................................................ Insert ................................................................................................................... Nut ...................................................................................................................... Bracket ................................................................................................................ Connector (End Cap) .......................................................................................... Wire Harness (Cab) ............................................................................................ Bracket Wldmt .................................................................................................... Guard .................................................................................................................. Capscrew ............................................................................................................ Nut ...................................................................................................................... Insert ................................................................................................................... Capscrew ............................................................................................................ Clip ...................................................................................................................... Clip ......................................................................................................................

G813


QTY 2 2 2 4 1 1 1 1 1 2 2 4 1 2 1 1 1 2 2 2 2 1 1

6-37

P19733

05-08

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS (FIGURE 6-20) WITH OVERHEAD GUARD

6-38


G813

05-08

P19733

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS WITH OVERHEAD GUARD ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

580037207 ..... 580037209 580051168 580082532 580082533 580082534 580082531 580079615 580049224 580049225 580040850 580079983 580076302 580064599 580051159 504232297 580058314 580058188 580044859 580058212 580086521 580041360

Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ........................................... Tail Light Bracket ................................................................................................ Reflector (Tail) .................................................................................................... Screw .................................................................................................................. Work Light (Rear) ............................................................................................... Work Light (RH Front) ......................................................................................... Work Light (LH Front) ......................................................................................... Bulb (Halogen) ............................................................................................... Strobe Light ........................................................................................................ Grommet (RH Tail Light) ..................................................................................... Grommet (LH Tail Light) ..................................................................................... Nut ...................................................................................................................... Wire Harness ...................................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Bracket Wldmt .................................................................................................... Guard .................................................................................................................. Capscrew ............................................................................................................ Nut ...................................................................................................................... Insert ................................................................................................................... Capscrew ............................................................................................................ Wire Harness (Lights) ......................................................................................... Grommet .............................................................................................................

G813


QTY 2 2 2 4 1 1 1 1 1 1 1 4 1 1 1 1 1 2 2 2 2 1 1

6-39

P19737

05-08

LOAD WEIGH ELECTRICAL (FIGURE 6-21)

6-40


G813

05-08

P19737

LOAD WEIGH ELECTRICAL ITEM 1 2 2 2 2 3 3 3 3 4 5 6 7

G813

PART NO.

DESCRIPTION

580064598 580036942 580026813 505968568 580019119 580063697 580063751 580044852 580044854 580064599 580053484 580064733 580077359

Wire Harness (Load Weigh) ............................................................................... Connector ....................................................................................................... Connector ....................................................................................................... Terminal (Socket) ........................................................................................... Plug ................................................................................................................ Connector ....................................................................................................... Connector (Secondary Lock) .......................................................................... Terminal (Socket) ........................................................................................... Seal ................................................................................................................ Clamp ................................................................................................................. Clamp ................................................................................................................. Sensor (Load Sensing) ....................................................................................... Fitting ..................................................................................................................


QTY 1 1 1 3 9 1 1 3 3 3 3 1 1

6-41

P19734

05-08

TRANSMISSION ELECTRICAL SYSTEM (FIGURE 6-22)

6-42


G813

05-08

P19734

TRANSMISSION ELECTRICAL SYSTEM KEY: A: Single Speed B: Dual Speed ITEM

PART NO.

DESCRIPTION

1

580069841

1 2 3 4 5 6

580069840 449001415 449022016 580066463 580067818 580066542

Wire Harness (Transmission) (Single Speed) (FP19748 [Page 6-82]) .................................................................................................................... Wire Harness (Transmission) (Dual Speed) (FP19749 [Page 6-84])........ Capscrew ................................................................................................... Lockwasher ................................................................................................ Bracket ....................................................................................................... Bracket ....................................................................................................... Bracket .......................................................................................................

G813


QTY A B 1 .. 2 2 1 1 ..

.. 1 2 2 1 .. 1

6-43

P19735

05-08

MAST ELECTRICAL (FIGURE 6-23)

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

580070745 580058190 580060837 580060645 580052685 580072635 449015112 580047034 580071048 580081830

Bracket ................................................................................................................ Nut ...................................................................................................................... Bracket ................................................................................................................ Sensor (Mast Position) ....................................................................................... Clip ...................................................................................................................... Capscrew ............................................................................................................ Locknut ............................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Capscrew ............................................................................................................

6-44


QTY 1 1 1 1 1 1 2 2 1 1

G813

05-08

P19735

NOTES

G813


6-45

P19736

05-08

IMPACT SENSOR (FIGURE 6-24)

6-46


G813

05-08

P19736

IMPACT SENSOR ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

580064567 580026812 580056613 580064565 580020942 518806635 505968514 580020943 580020944 505968568 580049555 580042330 580041371 580047714 580064917 580020942 518806635 505972554 580041369

Bracket ................................................................................................................ Clip ...................................................................................................................... Fastener .............................................................................................................. Wire Harness (Impact Sensor) ........................................................................... Connector (4 Way) ......................................................................................... Connector ....................................................................................................... Terminal (Pin) ................................................................................................. Connector (4-Way) ......................................................................................... Connector ....................................................................................................... Terminal (Socket) ........................................................................................... Clamp (Swivel) .................................................................................................... Clamp (Swivel) .................................................................................................... Clamp (Swivel) .................................................................................................... Capscrew ............................................................................................................ Sensor (Impact) .................................................................................................. Connector (4 Way) ......................................................................................... Connector ....................................................................................................... Terminal ......................................................................................................... Clamp (Swivel) ....................................................................................................

G813


QTY 1 2 2 1 1 1 4 2 2 8 2 2 1 2 1 1 1 4 1

6-47

P19740

05-08

WIRE HARNESS (FIGURE 6-25) RIGHT HAND CHASSIS — GM 4.3L GASOLINE AND LPG

6-48


G813

05-08

P19740

WIRE HARNESS RIGHT HAND CHASSIS – GM 4.3L GASOLINE AND LPG ITEM

PART NO.

DESCRIPTION

1 2 3 3 3 3 4 5 5 5 5 6 7 7 7 7 8 8 8 8 8 9 10 10 10 10 11 12 13 14 15 15 15 15 15 15 16 16 16 16 17 17 17 17 18 18 18 18 18

580090227 580030878 580025559 ..... 580042221 580042222 580039513 580071066 ..... 580021087 580021088 505968568 580030876 ..... 520045068 520045069 504288730 ..... 520045074 520045069 504288733 580023845 580058669 ..... 580020943 580020944 505968568 580037670 580039764 580049292 580026808 ..... 580036981 580036986 580039513 580019119 580034658 ..... 580039499 580039500 580039513 ..... 580042221 580042222 580039513 ..... 580027206 580027207 505968568 580019119

Wire Harness ...................................................................................................... Clip ................................................................................................................. Clip ................................................................................................................. Connector Assembly (To Seat Harness) ........................................................ Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector (End Cap) ..................................................................................... Connector Assembly (To Backup Alarm Harness) ......................................... Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Clip ................................................................................................................. Connector Assembly (End Cap) ..................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Coolant Level) ............................................................. Plug ............................................................................................................ Terminal ..................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Clip ................................................................................................................. Connector Assembly (Bus Terminal Two) ...................................................... Connector (4-Way) ..................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector (With Resistor) (End Cap) ............................................................. Clip ................................................................................................................. Conduit (Elbow) .............................................................................................. Clip ................................................................................................................. Connector Assembly (To Transmission Harness) .......................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (To Transmission Harness) .......................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (To Engine Harness) .................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (To Engine Harness) .................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Plug ............................................................................................................

G813


QTY 1 2 2 1 1 1 8 3 1 1 1 2 3 1 1 1 2 1 1 1 2 2 3 1 1 1 4 1 4 3 1 1 1 1 11 1 7 1 1 1 6 1 1 1 8 1 1 1 7 1 6-49

P19740

05-08


PART NO.

19 19 19 19 20 20 20 21 21 21 21 22 22 22 23 23 23 23 24 24 24 24 24 25 25 25 25 25 26 26 26 26 26 27 27 27 27 27 28 28 28 28 29 29 29 29 29 30 30 30

..... 580040820 580040821 580050627 ..... 580040822 505968566 ..... 580040820 580040821 580050627 ..... 580032038 505968566 ..... 580043467 580043915 580050627 ..... 580036984 580039502 580039513 580019119 ..... 580036982 580039502 580039513 580019119 ..... 580036981 580039502 580039513 580019119 ..... 580036940 580026813 505968568 505968593 ..... 580020942 518806635 505968514 ..... 580022859 580026813 505968568 580019119 ..... 580039499 580036986

6-50

DESCRIPTION Connector Assembly (To Engine Harness) .................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (End Cap) ..................................................................... Connector ................................................................................................... Plug ............................................................................................................ Connector Assembly (To Lights/Cab Harness) .............................................. Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (End Cap) ..................................................................... Connector ................................................................................................... Plug ............................................................................................................ Connector Assembly (Accessory One) .......................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (To Cowl Harness) ....................................................... Connector (4 Way) ..................................................................................... Connector ................................................................................................... Terminal (Pin) ............................................................................................. Connector Assembly (To Cowl Harness) ....................................................... Connector (12-Way) ................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Plug ............................................................................................................ Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Connector ................................................................................................... ©2008 Yale Materials Handling Corporation

QTY 1 1 1 4 1 1 1 1 1 1 4 1 1 2 1 1 1 4 1 1 1 8 4 1 1 1 7 5 1 1 1 9 3 1 1 2 8 4 1 1 1 4 1 1 1 9 3 1 1 1 G813

05-08

P19740


PART NO.

30 30 31 31 31 31 31 32 32 32 32 32 32 33 34 34 34 34 34 34 34 34 35 35 35 35 35 35 35 36 36 36 36 36 37 37 37 38 39 39 39 39 40 40 40 40 40 41 41 41

580039513 580019119 ..... 580036981 580033537 580039513 580019119 ..... 580033515 518806635 520045805 520045804 580026649 580040120 ..... 580034505 580034509 505968505 504288730 504288733 580034658 580023845 ..... 580034504 580034509 505968505 504288730 504288733 580034658 ..... 580040820 580040821 505968566 580050627 ..... 580040822 580033515 580039851 ..... 520045068 520045069 504288730 ..... 520045074 520045069 504288733 580023845 ..... 580034507 580034509

G813

DESCRIPTION Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Connector Lock .......................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (To Horn) ...................................................................... Connector ................................................................................................... Connector ................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Wire Seal .................................................................................................... Clip ................................................................................................................. Connector Assembly (Power Distribution Module) ......................................... Connector ................................................................................................... Lock ............................................................................................................ Seal ............................................................................................................ Seal ............................................................................................................ Terminal ..................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Power Distribution Module) ......................................... Connector ................................................................................................... Lock ............................................................................................................ Seal ............................................................................................................ Seal ............................................................................................................ Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (Accessory Two) .......................................................... Connector ................................................................................................... Connector ................................................................................................... Plug ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (End Cap) ..................................................................... Connector ................................................................................................... Connector ................................................................................................... Conduit ........................................................................................................... Connector Assembly (End Cap) ..................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (To Hydraulic Filter) ...................................................... Plug ............................................................................................................ Terminal ..................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Power Distribution Module) ......................................... Connector ................................................................................................... Lock ............................................................................................................ ©2008 Yale Materials Handling Corporation

QTY 3 9 1 1 1 3 9 1 1 1 2 3 1 1 1 1 1 5 1 6 1 2 1 1 1 7 1 4 3 1 1 1 1 3 1 1 4 1 1 1 1 2 1 1 1 2 2 1 1 1 6-51

P19740

05-08


PART NO.

41 41 41 42 42 42 42 42 42 43 43 43 43

505968505 580050627 580034658 ..... 580034506 580034509 505968505 504288733 580034658 ..... 580021087 580021088 505968568

6-52

DESCRIPTION Seal ............................................................................................................ Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (Power Distribution Module) ......................................... Connector ................................................................................................... Lock ............................................................................................................ Seal ............................................................................................................ Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (Key Switch/Alternate Horn Button) ............................. Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) .......................................................................................


QTY 7 1 7 1 1 1 8 5 3 2 1 1 2

G813

05-08

P19740

NOTES

G813


6-53

P19741

05-08

WIRE HARNESS (FIGURE 6-26) RIGHT HAND CHASSIS — CUMMINS QSB 3.3L

6-54


G813

05-08

P19741

WIRE HARNESS RIGHT HAND CHASSIS – CUMMINS QSB 3.3L ITEM

PART NO.

DESCRIPTION

1 1 1 1 2 2 2 2 3 4 4 5 5 6 7 8 8 8 9 9 9 9 9 10 10 10 10 10 10 10 11 11 11 11 11 11 11 11 12 12 12 13 14 14 14 14 15 15 15

580090786 ..... 580043467 580043915 580050627 ..... 580020943 580020944 505968568 580025560 ..... 580027620 ..... 580027620 580044908 520038855 ..... 580040822 505968566 ..... 580040820 580040821 505968566 580050627 ..... 580034504 580034509 505968505 504288730 504288733 580034658 ..... 580034505 580034509 505968505 504288730 504288733 580034658 580023845 ..... 580063571 580025567 580040120 ..... 520045068 520045069 504288730 ..... 520045074 520045069

Wire Harness ...................................................................................................... 1 Connector Assembly (To Alternator Harness) ................................................ 1 Connector ................................................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Connector Assembly (To Alternator Harness) ................................................ 1 Connector (4-Way) ..................................................................................... 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 4 Clip ................................................................................................................. 1 Connector Assembly (Contactor Signal) ........................................................ 1 Connector Body ......................................................................................... 1 Connector Assembly (Contactor Ground) ...................................................... 1 Connector Body ......................................................................................... 1 Conduit ........................................................................................................... AR Conduit ........................................................................................................... AR Connector Assembly (Endcap)) ..................................................................... 1 Connector ................................................................................................... 1 Plug ............................................................................................................ 4 Connector Assembly (Accessory Two) .......................................................... 1 Connector ................................................................................................... 1 Connector ................................................................................................... 1 Plug ............................................................................................................ 1 Terminal ..................................................................................................... 3 Connector Assembly (Power Distribution Module) ......................................... 1 Connector ................................................................................................... 1 Lock ............................................................................................................ 1 Seal ............................................................................................................ 7 Seal ............................................................................................................ 1 Terminal ..................................................................................................... 4 Terminal ..................................................................................................... 3 Connector Assembly (Power Distribution Module) ......................................... 1 Connector ................................................................................................... 1 Lock ............................................................................................................ 1 Seal ............................................................................................................ 5 Seal ............................................................................................................ 2 Terminal ..................................................................................................... 5 Terminal ..................................................................................................... 1 Seal ............................................................................................................ 1 Connector Assembly (Ignition Fuse) .............................................................. 1 Fuse Holder ................................................................................................ 1 Fuse (5 Amp) ............................................................................................. 1 Clip ................................................................................................................. 1 Connector Assembly (Endcap) ....................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 1 Seal ............................................................................................................ 2 Connector Assembly (Hydraulic Filter) ........................................................... 1 Plug ............................................................................................................ 1 Terminal ..................................................................................................... 1

G813


QTY

6-55

P19741

05-08


PART NO.

15 15 16 16 16 16 16 16 17 17 17 17 17 17 17 18 19 20 21 21 21 21 22 22 23 23 23 23 24 24 25 25 26 26 26 26 27 28 29 30 30 30 30 30 31 31 31 31 32 33

504288733 580023845 ..... 580034507 580034509 505968505 504288730 580034658 ..... 580034506 580034509 504288733 580034658 505968505 580023845 910065119 580041641 520045672 ..... 580021087 580021088 505968568 ..... 580071066 ..... 580021087 580021088 505968568 ..... 580071066 ..... 580037670 ..... 580020943 580020944 505968568 580030878 580058669 580025559 ..... 580033516 580033537 520045804 580026649 ..... 580042221 580042222 580039513 580030876 .....

6-56

DESCRIPTION

QTY

Terminal ..................................................................................................... 1 Seal ............................................................................................................ 1 Connector Assembly (Power Distribution Module) ......................................... 1 Connector ................................................................................................... 1 Lock ............................................................................................................ 1 Seal ............................................................................................................ 7 Seal ............................................................................................................ 1 Terminal ..................................................................................................... 7 Connection Assembly (Power Distribution Module) ....................................... 1 Connector ................................................................................................... 1 Lock ............................................................................................................ 1 Terminal ..................................................................................................... 5 Terminal ..................................................................................................... 3 Seal ............................................................................................................ 7 Seal ............................................................................................................ 1 Conduit ........................................................................................................... AR Conduit ........................................................................................................... AR Conduit ........................................................................................................... AR Connector Assembly (Hood Switch/Keyswitch ............................................... 1 Connector ................................................................................................... 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 2 Connector Assembly ...................................................................................... 1 Connector ................................................................................................... 1 Connector Assembly (Alternate Horn Button) ................................................ 1 Connector ................................................................................................... 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 2 Connector Assembly (Endcap) ....................................................................... 1 Connector ................................................................................................... 1 Connector Assembly (Endcap) ....................................................................... 1 Connector (With Resistor) .......................................................................... 1 Connector Assembly (Bus Terminal) .............................................................. 1 Connector (4-Way) ..................................................................................... 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 4 Clip ................................................................................................................. 1 Clip ................................................................................................................. 1 Clip ................................................................................................................. 1 Connector Assembly (Coolant Level) ............................................................. 1 Connector ................................................................................................... 1 Connector Lock .......................................................................................... 1 Terminal ..................................................................................................... 3 Wire Seal .................................................................................................... 3 Connector Assembly (To Seat Harness) ........................................................ 1 Connector ................................................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 8 Clip ................................................................................................................. 2 Connector Assembly (Backup Alarm) ............................................................ 1 ©2008 Yale Materials Handling Corporation

G813

05-08

P19741


PART NO.

33 33 33 34 34 35 35 35 35 35 36 36 36 36 37 38 38 38 38 38 39 39 39 39 39 40 41 42 42 42 42 42 43 43 43 44 44 44 44 45 45 45 46 46 46 46 47 47 47 47

580021087 580021088 505968568 ..... 580071066 ..... 580036981 580036986 580039513 580019119 ..... 580039499 580039500 580039513 580026808 ..... 580040820 580040821 505968566 580050627 ..... 580087837 580087838 580019119 580039514 580049292 580039764 ..... 580036981 580036986 580039513 580019119 ..... 580040822 505968566 ..... 580040820 580040821 580050627 ..... 580032038 505968566 ..... 580043467 580043915 580050627 ..... 580036984 580039502 580039513

G813

DESCRIPTION Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Endcap) ....................................................................... Connector ................................................................................................... Connector Assembly (To Transmission Harness) .......................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (To Transmission Harness) .......................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Clip ................................................................................................................. Connector Assembly (Engine Control Module) .............................................. Connector ................................................................................................... Connector ................................................................................................... Plug ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Engine Control Module) .............................................. Connector ................................................................................................... Strain Relief ................................................................................................ Plug ............................................................................................................ Terminal ..................................................................................................... Conduit (Elbow) .............................................................................................. Clip ................................................................................................................. Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Endcap) ....................................................................... Connector ................................................................................................... Plug ............................................................................................................ Connector Assembly (To Lights/Cab Harness) .............................................. Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Endcap) ....................................................................... Connector ................................................................................................... Plug ............................................................................................................ Connector Assembly (Accessory One) .......................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... ©2008 Yale Materials Handling Corporation

QTY 1 1 2 1 1 1 1 1 11 1 1 1 1 6 1 1 1 1 2 2 1 1 1 46 14 2 4 1 1 1 3 9 1 1 4 1 1 1 4 1 1 2 1 1 1 2 1 1 1 8 6-57

P19741

05-08


PART NO.

47 48 48 48 48 48 49 49 49 49 49 50 50 50 50 50 51 51 51 51 52 52 52 52 52 53 53 53 53 53 54 54 54 54 54 54 55

580019119 ..... 580036982 580039502 580039513 580019119 ..... 580036981 580039502 580039513 580019119 ..... 580036940 580026813 505968568 505968593 ..... 580020942 518806635 505968514 ..... 580022859 580026813 505968568 580019119 ..... 580036983 580036986 580039513 580019119 ..... 580033515 580033537 520045805 520045804 580026649 580039851

6-58

DESCRIPTION

QTY

Plug ............................................................................................................ 4 Connector Assembly (Vehicle System Manager) ........................................... 1 Connector ................................................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 7 Plug ............................................................................................................ 5 Connector Assembly (Vehicle System Manager) ........................................... 1 Connector ................................................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 8 Plug ............................................................................................................ 4 Connector Assembly (Vehicle System Manager) ........................................... 1 Connector ................................................................................................... 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 8 Terminal (Socket) ....................................................................................... 4 Connector Assembly (To Cowl Harness) ....................................................... 1 Connector (4 Way) ..................................................................................... 1 Connector ................................................................................................... 1 Terminal (Pin) ............................................................................................. 4 Connector Assembly (To Cowl Harness) ....................................................... 1 Connector (12-Way) ................................................................................... 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 9 Plug ............................................................................................................ 3 Connector Assembly (Vehicle System Manager) ........................................... 1 Connector ................................................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 3 Plug ............................................................................................................ 3 Connector Assembly (Horn) ........................................................................... 1 Connector ................................................................................................... 1 Connector Lock .......................................................................................... 1 Seal ............................................................................................................ 2 Terminal ..................................................................................................... 3 Wire Seal .................................................................................................... 1 Conduit ........................................................................................................... AR


G813

05-08

P19741

NOTES

G813


6-59

P19743

05-08

WIRE HARNESS (FIGURE 6-27) LEFT HAND CHASSIS — GM 4.3L, GASOLINE

6-60


G813

05-08

P19743

WIRE HARNESS LEFT HAND CHASSIS – GM 4.3L, GASOLINE ITEM 1 1 1 1 2 2 2 3 3 3 3 3 4 4 5 5 5 6 6 6 7 7 7 7 7 7 7 8

G813

PART NO.

DESCRIPTION

580064367 ..... 580012324 580023845 520038875 ..... 580012323 504288730 ..... 580010545 505968505 580023878 580025849 580010544 580079973 ..... 580025779 504288741 ..... 580033852 504288741 ..... 580036349 580023866 580023865 580070459 580023869 580036358 580030876

Wire Harness (LH Chassis) ................................................................................ 1 Connector Assembly (Air Restriction) ............................................................ 1 Connector ................................................................................................... 1 Seal ............................................................................................................ 2 Terminal ..................................................................................................... 2 End Cap (Air Restriction Cap) ........................................................................ 1 Connector ................................................................................................... 1 Seal ............................................................................................................ 3 Connector Assembly (Fuel Pump Relay) ....................................................... 1 Connector Body ......................................................................................... 1 Seal ............................................................................................................ 4 Terminal ..................................................................................................... 4 Sealant ....................................................................................................... AR Relay (Fuel Pump) ......................................................................................... 1 Clip (Relay) ..................................................................................................... 1 Connector Assembly (Fuel Level) .................................................................. 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Connector Assembly (Fuel Pump) ................................................................. 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Connector Assembly (To Engine Harness) .................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 3 Terminal ..................................................................................................... 5 Seal ............................................................................................................ 5 Wire Seal .................................................................................................... 3 Connector Lock .......................................................................................... 1 Clip ................................................................................................................. 1


QTY

6-61

P19742

05-08

WIRE HARNESS (FIGURE 6-28) LEFT HAND CHASSIS — GM 4.3L LPG

ITEM 1 1 1 1 2 2 2 3 3 3 4 4 4 4 4 5 5 5 5 5 5 6 6 6

6-62

PART NO.

DESCRIPTION

580064368 ..... 580012324 520038875 580023845 ..... 580012323 504288730 ..... 580068120 580051025 ..... 580023845 520045074 520045069 520045073 ..... 580010545 504288730 505968505 580023878 580025849 ..... 580036349 580023866

Wire Harness (LH Chassis) ................................................................................ 1 Connector Assembly (Air Restriction) ............................................................ 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Seal ............................................................................................................ 2 End Cap Assembly (Air Restriction Cap) ....................................................... 1 Connector ................................................................................................... 1 Seal ............................................................................................................ 1 Connector Assembly (LPG Lockoff) ............................................................... 1 Connector ....................................................................................................... 1 Terminal ......................................................................................................... 2 Connector Assembly (Low LPG Switch) ........................................................ 1 Seal ............................................................................................................ 2 Plug ............................................................................................................ 1 Terminal ..................................................................................................... 1 Terminal ..................................................................................................... 2 Connector Assembly (Fuel Pump Relay) ....................................................... 1 Connector Body ......................................................................................... 1 Seal ............................................................................................................ 1 Seal ............................................................................................................ 4 Terminal ..................................................................................................... 4 Sealant ....................................................................................................... AR Connector Assembly (To Engine Wire Harness) ............................................ 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 3


QTY

G813

05-08 ITEM 6 6 6 6 7 8 8

G813

PART NO. 580023865 580070459 580023869 580036358 580030876 580010544 580079973

DESCRIPTION Terminal ..................................................................................................... Seal ............................................................................................................ Wire Seal .................................................................................................... Connector Lock .......................................................................................... Clip ................................................................................................................. Relay (Fuel Pump) ......................................................................................... Clip (Relay) .....................................................................................................


P19742 QTY 5 5 3 1 1 1 1

6-63

P19904

07-08

WIRE HARNESS (FIGURE 6-29) ENGINE — CUMMINS QSB 3.3L DIESEL

6-64


G813

07-08 ITEM 1

G813

PART NO.

DESCRIPTION

580094469

Wire Harness (Engine) .......................................................................................


P19904 QTY 1

6-65

P19744

05-08

WIRE HARNESS (FIGURE 6-30) ENGINE — GM 4.3L GASOLINE

6-66


G813

05-08

P19744

WIRE HARNESS ENGINE – GM 4.3L GASOLINE ITEM

PART NO.

DESCRIPTION

1 1 2 2 2 2 3 4 5 6 6 6 6 6 7 7 7 8 8 9 9 9 9 9 9 10 10 10 11 12 12 12 12 12 12 13 14 14 14 15 15 15 15 15 16 17 18 19 19

580077675 ..... 580042947 ..... 580080198 580080199 580080808 ..... ..... ..... ..... 580022990 520045804 580027611 580022993 ..... 504288740 580000559 ..... 580064880 ..... 580042698 580014386 580010739 580034616 580035200 ..... 504288740 504288741 ..... ..... 580033519 580027611 520045805 580000554 580033537 ..... ..... 580036351 580027619 ..... 580033516 580033537 520045804 580026649 ..... ..... ..... ..... 580042219

Wire Harness ...................................................................................................... Connector Assembly (Starter) ........................................................................ Ring Terminal ............................................................................................. Connector Assembly (Crank Position) ........................................................... Electrical Connector ................................................................................... Electrical Terminal ...................................................................................... Seal ............................................................................................................ Connector Assembly (Injector 3) .................................................................... Connector Assembly (Injector 5) .................................................................... Connector Assembly (Injector 1) .................................................................... Connector Assembly (Right Oxygen Sensor) ................................................. Connector Body ......................................................................................... Terminal ..................................................................................................... Electrical Terminal ...................................................................................... Connector ................................................................................................... Connector Assembly (Temperature Sensor) .................................................. Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Connector) .................................................................. Connector ................................................................................................... Connector Assembly (Connector) .................................................................. Fuse Holder ................................................................................................ Fuse (60 Amp) ........................................................................................... Cover (With Seal) ....................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Alternator) ................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Injector 2) .................................................................... Connector Assembly (Coil) ............................................................................. Connector ................................................................................................... Electrical Terminal ...................................................................................... Seal ............................................................................................................ Seal ............................................................................................................ Connector Lock .......................................................................................... Connector Assembly (Injector 6) .................................................................... Connector Assembly (LH Chassis) ................................................................ Connector ................................................................................................... Clip ............................................................................................................. Connector Assembly (Cam Positioner Sensor) .............................................. Connector ................................................................................................... Connector Lock .......................................................................................... Terminal ..................................................................................................... Wire Seal .................................................................................................... Connector Assembly (Connector) .................................................................. Connector Assembly (Connector) .................................................................. Connector Assembly (Connector) .................................................................. Connector Assembly (Chassis Harness) ........................................................ Connector ...................................................................................................

G813


QTY 1 1 1 1 1 3 3 1 1 1 1 1 4 4 1 1 1 2 1 1 1 1 1 1 2 2 1 1 2 1 1 1 2 3 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 6-67

P19744

05-08

WIRE HARNESS ENGINE – GM 4.3L GASOLINE ITEM

PART NO.

20 20 21 21 22 22 22 23 23 23 23 23 24 24 24 24 25 25 25 25 25 26 27 27 27 28 28

..... 505972593 ..... 580040822 ..... 504288749 580000559 ..... 580022990 520045804 580027611 580022993 ..... 580064923 580025558 580049815 ..... 580059253 580000559 580033537 504288741 ..... ..... 505968598 580052019 ..... 520044861

6-68

DESCRIPTION Connector Assembly (Chassis Harness) ........................................................ Connector ................................................................................................... Connector Assembly (Chassis Harness) ........................................................ Connector ................................................................................................... Connector Assembly (Oil Pressure) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Left Oxygen Sensor) ................................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Electrical Terminal ...................................................................................... Connector ................................................................................................... Connector Assembly (Map Sensor) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Ignition) ....................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Lock .......................................................................................... Terminal ..................................................................................................... Connector Assembly (Injector 4) .................................................................... Connector Assembly (Alternator) ................................................................... E-Ring ........................................................................................................ Boot ............................................................................................................ Connector Assembly (Battery) ....................................................................... E-Ring ........................................................................................................


QTY 1 1 1 1 1 1 3 1 1 4 4 1 1 1 4 4 1 1 1 1 3 1 1 1 1 1 1

G813

05-08

P19744

NOTES

G813


6-69

P19745

05-08

WIRE HARNESS (FIGURE 6-31) ENGINE — GM 4.3L LPG

6-70


G813

05-08

P19745

WIRE HARNESS ENGINE – GM 4.3L LPG ITEM

PART NO.

DESCRIPTION

1 1 2 2 3 3 4 4 4 5 5 5 6 6 6 7 8 9 10 11 12 12 12 12 12 13 13 13 14 14 14 15 15 15 15 15 16 16 16 17 17 17 18 18 18 19 19 19 20

580077676 ..... 580042219 ..... 505972593 ..... 580040822 ..... 580051025 580064825 ..... 580051025 580064825 ..... 580051025 580064825 ..... ..... ..... ..... ..... ..... 580022990 580027611 520045804 580022993 ..... 504288740 580000559 ..... 504288749 580000559 ..... 580033516 580033537 520045804 580026649 ..... 580028186 504288741 ..... 580051025 580064825 ..... 580051025 580064825 ..... 580051025 580064825 .....

Wire Harness ...................................................................................................... Connector Assembly (Chassis Harness) ........................................................ Connector ................................................................................................... Connector Assembly (Chassis Harness) ........................................................ Connector ................................................................................................... Connector Assembly (Chassis Harness) ........................................................ Connector ................................................................................................... Connector Assembly (Injector 5) .................................................................... Terminal ..................................................................................................... Connector ................................................................................................... Connector Assembly (Injector 3) .................................................................... Terminal ..................................................................................................... Connector ................................................................................................... Connector Assembly (Injector 1) .................................................................... Terminal ..................................................................................................... Connector ................................................................................................... Connector Assembly (Connector) .................................................................. Connector Assembly (Connector) .................................................................. Connector Assembly (Connector) .................................................................. Connector Assembly (Connector) .................................................................. Connector Assembly (Connector) .................................................................. Connector Assembly (RH Oxygen Sensor) .................................................... Connector Body ......................................................................................... Electrical Terminal ...................................................................................... Terminal ..................................................................................................... Connector ................................................................................................... Connector Assembly (Connector) .................................................................. Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Oil Pressure) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Cam Sensor) ............................................................... Connector ................................................................................................... Connector Lock .......................................................................................... Terminal ..................................................................................................... Wire Seal .................................................................................................... Connector Assembly (Fuel Pressure) ............................................................ Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Injector 6) .................................................................... Terminal ..................................................................................................... Connector ................................................................................................... Connector Assembly (Injector 4) .................................................................... Terminal ..................................................................................................... Connector ................................................................................................... Connector Assembly (Injector 2) .................................................................... Terminal ..................................................................................................... Connector ................................................................................................... Connector Assembly (Battery) .......................................................................

G813


QTY 1 1 1 1 1 1 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1 4 4 1 1 1 2 1 1 3 1 1 1 3 3 1 1 3 1 2 1 1 2 1 1 2 1 1 6-71

P19745

05-08

WIRE HARNESS ENGINE – GM 4.3L LPG ITEM

PART NO.

20 21 21 22 22 22 22 23 23 24 24 24 24 25 25 26 26 27 27 27 28 28 29 29 29 30 30 30 30 30 30 31 31 31 31 31 32 32 32 32 33 33 33 33 33

520044861 ..... 580042947 ..... 580080198 580080199 580080808 ..... 580064880 ..... 580042698 580014386 580035200 ..... 580010739 ..... 580034616 ..... 504288741 504288740 ..... 505968598 ..... 580027619 580036351 ..... 580033519 580027611 580033537 520045805 580000554 ..... 580059253 580000559 504288741 580033537 ..... 580064923 580025558 580049815 ..... 580022993 520045804 580027611 580022990

6-72

DESCRIPTION E-Ring ........................................................................................................ Connector Assembly (Starter) ........................................................................ Ring Terminal ............................................................................................. Connector Assembly (Crank Position Sensor) ............................................... Electrical Connector ................................................................................... Electrical Terminal ...................................................................................... Seal ............................................................................................................ Connector Assembly (Connector) .................................................................. Connector ................................................................................................... Connector Assembly (Connector) .................................................................. Fuse Holder ................................................................................................ Fuse (60 Amp) ........................................................................................... Terminal ..................................................................................................... Connector Assembly (Cover) ......................................................................... Cover (With Seal) ....................................................................................... Connector Assembly (Connector) .................................................................. Seal ............................................................................................................ Connector Assembly (Alternator) ................................................................... Terminal ..................................................................................................... Connector ................................................................................................... Connector Assembly (Alternator) ................................................................... E-Ring ........................................................................................................ Connector Assembly (LH Chassis Harness) .................................................. Clip ............................................................................................................. Connector ................................................................................................... Connector Assembly (Coil) ............................................................................. Connector ................................................................................................... Electrical Terminal ...................................................................................... Connector Lock .......................................................................................... Seal ............................................................................................................ Seal ............................................................................................................ Connector Assembly (Ignition) ....................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Lock .......................................................................................... Connector Assembly (Map Sensor) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (LH Oxygen Sensor) .................................................... Connector ................................................................................................... Terminal ..................................................................................................... Electrical Terminal ...................................................................................... Connector Body .........................................................................................


QTY 1 1 1 1 1 3 3 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 3 1 1 1 1 3 1 1 1 4 4 1 1 4 4 1

G813

05-08

P19745

NOTES

G813


6-73

P19900

07-08

WIRE HARNESS (FIGURE 6-32) ALTERNATOR — CUMMINS QSB 3.3L DIESEL

6-74


G813

07-08

P19900

WIRE HARNESS ALTERNATOR – CUMMINS QSB 3.3L DIESEL ITEM

PART NO.

DESCRIPTION

1 1 1 2 3 4 4 4 4 5 5 5 6 7 8 8 8 8 9 9 9 9 10 11 11 12 12 13 14 14 15 16 17 17 17 18 18 18 18 18 18 19 20 21 21

580086076 ..... 580025779 504288741 580030876 580044908 ..... 580012324 520038875 580023845 ..... 580012323 504288730 520038855 520035824 ..... 580032038 580032039 150121835 ..... 580020942 518806635 505968514 580025559 ..... 580006526 ..... 580006526 520038855 ..... 580088535 520045672 518793625 ..... 580075791 580075792 ..... 580073617 580022993 520045804 580027612 520045805 580088532 580058268 ..... 580062216

Wire Harness (Alternator) ................................................................................... Connector Assembly (Fuel Level) .................................................................. Connector ................................................................................................... Terminal ..................................................................................................... Clip ................................................................................................................. Conduit ........................................................................................................... Connector Assembly (Air Restriction Sensor) ................................................ Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Endcap) ....................................................................... Connector ................................................................................................... Seal ............................................................................................................ Conduit ........................................................................................................... Clamp ............................................................................................................. Connector Assembly (To Right Hand Chassis Harness) ............................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (To Tight Hand Chassis Assembly) .............................. Connector (4 Way) ..................................................................................... Connector ................................................................................................... Terminal (Pin) ............................................................................................. Clip ................................................................................................................. Connector Assembly (Starter Positive Stud) .................................................. E-Ring ........................................................................................................ Connector Assembly (Starter Negitive Stud) .................................................. E-Ring ........................................................................................................ Conduit ........................................................................................................... Connector Assembly (Sarter Solenoid) .......................................................... E Ftg Spade Term #10 ............................................................................... Conduit ........................................................................................................... Clamp ............................................................................................................. Connector Assembly (Alternatoe Fuse) ......................................................... Receptacle ................................................................................................. Pin .............................................................................................................. Connector Assembly (Alternator) ................................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Seal ............................................................................................................ Sleeve ............................................................................................................ Heat Shrink ..................................................................................................... Connector Assembly (Alternator Ground) ...................................................... E-Ring ........................................................................................................

G813


QTY 1 1 1 2 1 AR 1 1 2 2 1 1 2 AR 1 1 1 1 2 1 1 1 4 1 1 1 1 1 AR 1 1 AR 1 1 1 1 1 1 1 2 2 2 AR AR 1 1

6-75

P19746

05-08

WIRE HARNESS (FIGURE 6-33) SEALED ALTERNATOR — GM 4.3L

ITEM

PART NO.

DESCRIPTION

1 1 1 2 3 3 3 4 4 4 5 6 6 6 6 7 7 7 8 8 8 8 9 9 9 10

580078489 ..... 504450740 504450761 580028441 ..... 504288740 504288741 ..... 504450741 580049322 580025560 ..... 580056380 505970552 504231204 ..... 504450741 580049322 ..... 580056380 505970552 504231204 ..... 504450740 504450761 .....

Wire Harness (Sealed Alternator) ....................................................................... Connector Assembly (To Disconnect Switch Link) ......................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Adapter (To Engine Harness) ......................................................................... Connector Assembly (To Engine Harness) .................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (To Disconnect Switch Link) ......................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Clip ................................................................................................................. Connector Assembly (To Disconnect Switch) ................................................ E-Ring ........................................................................................................ Boot ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Alternator Excite) ........................................................ Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Alternator D+) .............................................................. E-Ring ........................................................................................................ Boot ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Alternator Field) .......................................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Diode Pack) ................................................................

6-76


QTY 1 2 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 G813

05-08 ITEM

PART NO.

10 10 10 11

580020943 580020944 505968593 580078403

G813

DESCRIPTION Connector (4-Way) ..................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Kit-Diode .........................................................................................................


P19746 QTY 1 1 4 1

6-77

P19747

05-08

WIRE HARNESS (FIGURE 6-34) SEALED ALTERNATOR — CUMMINS QSB 3.3L

6-78


G813

05-08

P19747

WIRE HARNESS SEALED ALTERNATOR – CUMMINS QSB 3.3L ITEM

PART NO.

DESCRIPTION

1 1 1 2 3 4 4 4 4 5 5 5 6 7 7 7 7 8 8 8 8 9 10 10 10 11 11 11 12 12 12 13 13 13 14 15 15 15 15 16 16 16 16 17 17 18 18 19 19

580088369 ..... 580025779 504288741 580030876 580044908 ..... 580012324 520038875 580023845 ..... 580012323 504288730 520038855 ..... 580056380 505970552 504231204 ..... 580056380 505970552 504231204 060023600 ..... 504450740 504450761 ..... 504450741 580049322 ..... 504450740 504450761 ..... 504450740 580049322 580025559 ..... 580032038 580032039 150121835 ..... 580020942 518806635 505968514 ..... 580006526 ..... 580006526 ..... 580088535

Wire Harness ...................................................................................................... Connector Assembly (Fuel Level) .................................................................. Connector ................................................................................................... Terminal ..................................................................................................... Clip ................................................................................................................. Conduit ........................................................................................................... Connector Assembly (Air Restriction Sensor) ................................................ Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Endcap) ....................................................................... Connector ................................................................................................... Seal ............................................................................................................ Conduit ........................................................................................................... Connector Assembly (Disconnect Switch) ..................................................... E-Ring ........................................................................................................ Boot ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Disconnect Switch) ..................................................... E-Ring ........................................................................................................ Boot ............................................................................................................ Heat Shrink ................................................................................................ Clamp ............................................................................................................. Connector Assembly (Disconnect Switch Link) .............................................. Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Disconnect Switch Link) .............................................. Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Disconnect Switch Link) .............................................. Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Disconnect Switch Link) .............................................. Connector Body ......................................................................................... Terminal ..................................................................................................... Clip ................................................................................................................. Connector Assembly (To Right Hand Chassis Harness) ............................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (To Right Hand Chassis Harness) ............................... Connector (4 Way) ..................................................................................... Connector ................................................................................................... Terminal (Pin) ............................................................................................. Connector Assembly (Starter Positive Stud) .................................................. E-Ring ........................................................................................................ Connector Assembly (Starter Negitive Stud) .................................................. E-Ring ........................................................................................................ Connector Assembly (Starter Solenoid) ......................................................... E Ftg Spade Term #10 ...............................................................................

G813


QTY 1 1 1 2 1 AR 1 1 1 2 1 1 2 AR 1 1 1 AR 1 1 1 AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 1 1 1 1 1 6-79

P19747

05-08

WIRE HARNESS SEALED ALTERNATOR – CUMMINS QSB 3.3L ITEM

PART NO.

20 21 22 22 22 23 23 23 23 24 24 25 25 25 26 26 26

520045672 580050487 ..... 580075791 580075792 ..... 580056380 505970552 504231204 ..... 580062216 ..... 504450740 504450761 ..... 504450741 580049322

6-80

DESCRIPTION

QTY

Conduit ........................................................................................................... AR Clamp ............................................................................................................. 1 Connector Assembly (Alternator Fuse) .......................................................... 1 Receptacle ................................................................................................. 1 Pin .............................................................................................................. 1 Connector Assembly (Alternator D) ................................................................ 1 E-Ring ........................................................................................................ 1 Boot ............................................................................................................ 1 Heat Shrink ................................................................................................ AR Connector Assembly (Alternator Ground) ...................................................... 1 E-Ring ........................................................................................................ 1 Connector Assembly (Alternator Field) .......................................................... 1 Connector Body ......................................................................................... 1 Terminal ..................................................................................................... 1 Connector Assembly (Alternator Excite) ........................................................ 1 Connector Body ......................................................................................... 1 Terminal ..................................................................................................... 1


G813

05-08

P19747

NOTES

G813


6-81

P19748

05-08

WIRE HARNESS (FIGURE 6-35) TRANSMISSION — SINGLE SPEED

6-82


G813

05-08

P19748

WIRE HARNESS TRANSMISSION – SINGLE SPEED ITEM

PART NO.

DESCRIPTION

1 1 1 1 1 2 3 4 4 4 5 5 5 5 6 6 6 6 6 7 7 7 8 8 8 9 10 11 11 11 11 11

580069841 ..... 580069704 580069705 580041195 580019119 580025560 580030876 ..... 580023944 504288741 ..... 580021087 580021088 505968568 ..... 580063697 580063751 580044852 580044854 ..... 580043885 504288741 ..... 580048895 504288741 580030878 580025557 ..... 580039490 580039491 580041195 580019119

Wire Harness (Transmission) ............................................................................. Connector Assembly (To RH Chassis Harness) ............................................ Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Clip ................................................................................................................. Clip ................................................................................................................. Connector Assembly (Temperature) .............................................................. Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Clutch Forward/Reverse 1) ......................................... Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Forward/Reverse 1 Pressure) ..................................... Connector ................................................................................................... Connector (Secondary Lock) ..................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Turbine Shaft RPM) .................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Tail Shaft RPM) ........................................................... Connector ................................................................................................... Terminal ..................................................................................................... Clip ................................................................................................................. Clip ................................................................................................................. Connector Assembly (To RH Chassis Harness) ............................................ Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................

G813


QTY 1 1 1 1 10 2 1 2 1 1 2 1 1 1 2 1 1 1 3 3 1 1 3 1 1 4 1 1 1 1 1 4 2

6-83

P19749

05-08

WIRE HARNESS (FIGURE 6-36) TRANSMISSION — DUAL SPEED

6-84


G813

05-08

P19749

WIRE HARNESS TRANSMISSION – DUAL SPEED ITEM

PART NO.

DESCRIPTION

1 1 1 1 1 2 3 4 4 4 5 5 5 5 6 6 6 6 6 7 7 7 8 9 10 10 10 10

580069840 ..... 580069704 580069705 580041195 580019119 580025560 580030876 ..... 580023944 504288741 ..... 580021087 580021088 505968568 ..... 580063697 580063751 580044852 580044854 ..... 580043885 504288741 580030878 580025557 ..... 580039490 580039491 580041195

Wire Harness (Transmission) ............................................................................. Connector Assembly (To RH Chassis Harness) ............................................ Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Clip ................................................................................................................. Clip ................................................................................................................. Connector Assembly (Temperature) .............................................................. Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Clutch Forward 1, and 2 Reverse 1) ........................... Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Forward/Reverse 1 Pressure) ..................................... Connector ................................................................................................... Connector (Secondary Lock) ..................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Turbine/Tail Shaft RPM) ............................................. Connector ................................................................................................... Terminal ..................................................................................................... Clip ................................................................................................................. Clip ................................................................................................................. Connector Assembly (To RH Chassis Harness) ............................................ Connector ................................................................................................... Connector ................................................................................................... Terminal .....................................................................................................

G813


QTY 1 1 1 1 11 2 1 2 1 1 2 4 1 1 2 1 1 1 3 3 2 1 3 1 1 1 1 1 6

6-85

P19750

06-08

WIRE HARNESS (FIGURE 6-37) COWL WITH MONOTROL PEDAL

6-86


G813

06-08

P19750

WIRE HARNESS COWL WITH MONOTROL PEDAL ITEM

PART NO.

DESCRIPTION

1 1 1 1 1 2 2 3 3 3 3 4 4 4 5 6 6 6 6 7 7 8 8 8 8 8 9 10 11 11 11 11 12 12 12 12 13 13 13 14 15 15 15 15 16 17 17 17 17

580082486 ..... 580036982 580036986 580039513 580019119 580036910 ..... ..... 580020943 580020944 505968568 ..... 580038661 580039158 580030878 ..... 580019139 580019140 505968568 ..... 580010571 ..... 580063697 580063751 580044852 580044854 580040120 580025560 ..... 580019140 580019139 505968568 ..... 580019140 580019139 505968568 ..... 952408901 952405902 580037670 ..... 580020943 580020944 505968568 580026808 ..... 580036981 580036986 580039513

Wire Harness ...................................................................................................... Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector (End Cap) ................................................................................. Connector Assembly (Endcap) ....................................................................... Connector Assembly (To Monotrol Harness) ................................................. Connector (4-Way) ..................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Accelerator Pedal Sensor) .......................................... Connector ................................................................................................... Terminal ..................................................................................................... Clip ................................................................................................................. Connector Assembly (To Mast Harness) ....................................................... Connector (3-Way) ..................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Endcap) ....................................................................... Connector (End Cap) ................................................................................. Connector Assembly (Brake Pressure) .......................................................... Connector ................................................................................................... Connector (Secondary Lock) ..................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Clip ................................................................................................................. Clip ................................................................................................................. Connector Assembly (Brake Pedal) ............................................................... Connector ................................................................................................... Connector (3-Way) ..................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Park Brake) ................................................................. Connector ................................................................................................... Connector (3-Way) ..................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Brake Fluid Sensor) .................................................... Sleeve ........................................................................................................ Terminal ..................................................................................................... Connector (With Resistor) (End Cap) ............................................................. Connector Assembly (Bus Terminal 1) ........................................................... Connector (4-Way) ..................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Clip ................................................................................................................. Connector Assembly (Display) ....................................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal .....................................................................................................

G813


QTY 1 1 1 1 10 2 1 1 1 1 1 4 1 1 6 4 1 1 1 3 1 1 1 1 1 3 3 1 1 1 1 1 3 1 1 1 3 2 1 1 1 1 1 1 4 2 1 1 1 5 6-87

P19750

06-08

WIRE HARNESS COWL WITH MONOTROL PEDAL ITEM

PART NO.

17 18 18 18 18 19 19 19 19 20 21 22 22 22 22 22 23 23 23 23 23 24 24 24 24

580019119 ..... 580051703 580039194 505968568 ..... 580021087 580025557 505968568 580051704 580039764 ..... 580036984 580036986 580039513 580019119 ..... 580026816 505972589 505968514 580019119 ..... 580020943 505968568 580020944

6-88

DESCRIPTION Plug ............................................................................................................ Connector Assembly (J1939 Diagnostic) ....................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (To Horn) ...................................................................... Connector ................................................................................................... Clip ............................................................................................................. Terminal (Socket) ....................................................................................... Dust Cap .................................................................................................... Clip ................................................................................................................. Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Right Hand Chassis Harness) ..................................... Connector ................................................................................................... Connector ................................................................................................... Terminal (Pin) ............................................................................................. Plug ............................................................................................................ Connector Assembly (Right Hand Chassis Harness) ..................................... Connector (4-Way) ..................................................................................... Terminal (Socket) ....................................................................................... Connector ...................................................................................................


QTY 7 1 1 1 3 1 1 1 2 1 1 1 1 1 7 5 1 1 1 9 3 1 1 4 1

G813

06-08

P19750

NOTES

G813


6-89

P19751

06-08

WIRE HARNESS (FIGURE 6-38) COWL WITH FORWARD/REVERSE LEVER

6-90


G813

06-08

P19751

WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER ITEM

PART NO.

DESCRIPTION

1 1 1 1 1 2 2 2 3 4 4 4 4 4 5 6 7 7 7 7 8 8 8 9 9 10 10 10 10 11 12 12 12 12 12 13 13 13 13 13 14 14 14 14 15 16 16 16 16

580082487 ..... 580036982 580039513 580019119 580036986 ..... 580038661 580039158 580030876 ..... 580063697 580063751 580044852 580044854 580040120 580025560 ..... 580019139 580019140 505968568 ..... 952408901 952405902 ..... 580037670 ..... 580020943 580020944 505968568 580026808 ..... 580036981 580036986 580039513 580019119 ..... 580051703 580039194 505968568 580051704 ..... 580021087 580025557 505968568 580039764 ..... 580036984 580036986 580039513

Wire Harness (Cowl) ........................................................................................... Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector ................................................................................................... Connector Assembly (Accelerator Pedal Sensor) .......................................... Connector ................................................................................................... Terminal ..................................................................................................... Clip ................................................................................................................. Connector Assembly (Brake Pressure) .......................................................... Connector ................................................................................................... Connector (Secondary Lock) ..................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Clip ................................................................................................................. Clip ................................................................................................................. Connector Assembly (Park Brake) ................................................................. Connector (3-Way) ..................................................................................... Connector ................................................................................................... Terminal (Socket) ........................................................................................... Connector Assembly (Brake Fluid) ................................................................. Sleeve ........................................................................................................ Terminal ..................................................................................................... Connector Assembly (Endcap) ....................................................................... Connector (With Resistor) .......................................................................... Connector Assembly ...................................................................................... Connector (4-Way) ..................................................................................... Connector ....................................................................................................... Terminal (Socket) ....................................................................................... Clip ................................................................................................................. Connector Assembly (Display) ........................................................................... Connector ....................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (J1939 Diagnostic) ....................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Dust Cap .................................................................................................... Connector Assembly (Horn Button) ................................................................ Connector ................................................................................................... Clip ............................................................................................................. Terminal (Socket) ....................................................................................... Clip ................................................................................................................. Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Connector ................................................................................................... Terminal .....................................................................................................

G813


QTY 1 1 1 6 6 1 1 1 6 4 1 1 1 3 3 1 1 2 1 1 3 2 1 1 1 1 1 1 1 4 2 1 1 1 5 7 1 1 1 3 1 1 1 1 2 1 1 1 1 7 6-91

P19751

06-08

WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER ITEM

PART NO.

16 17 17 17 17 17 18 18 18 18

580019119 ..... 580026816 505972589 505968514 580019119 ..... 580020943 580020944 505968568

6-92

DESCRIPTION Plug ............................................................................................................ Connector Assembly (To Right Hand Chassis Harness) ............................... Connector ................................................................................................... Connector ................................................................................................... Terminal (Pin) ............................................................................................. Plug ............................................................................................................ Connector Assembly (To Right Hand Chassis Harness) ............................... Connector (4-Way) ..................................................................................... Connector ................................................................................................... Terminal (Socket) .......................................................................................


QTY 5 1 1 1 6 6 1 1 1 4

G813

06-08

P19751

NOTES

G813


6-93

P19752

07-08

WIRE HARNESS (FIGURE 6-39) COWL WITH FORWARD/REVERSE LEVER — WITH HYDRAULIC PUMP SOLENOID

6-94


G813

07-08

P19752

WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID ITEM

PART NO.

DESCRIPTION

1 1 1 1 1 2 2 2 3 4 4 4 4 4 5 6 7 7 7 7 8 8 8 9 9 10 10 10 10 11 12 12 12 12 12 13 13 13 13 13 14 14 14 14 15 16 16 16 16

580082487 ..... 580036982 580036986 580039513 580019119 ..... 580038661 580039158 580030876 ..... 580063697 580063751 580044852 580044854 580040120 580025560 ..... 580019139 580019140 505968568 ..... 952408901 952405902 ..... 580037670 ..... 580020943 580020944 505968568 580026808 ..... 580036981 580036986 580039513 580019119 ..... 580051703 580039194 505968568 580051704 ..... 580021087 580021088 505968568 580039764 ..... 580036984 580036986 580039513

Wire Harness ...................................................................................................... Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Accelerator Pedal Sensor) .......................................... Connector ................................................................................................... Terminal ..................................................................................................... Clip ................................................................................................................. Connector Assembly (Brake Pressure) .......................................................... Connector ................................................................................................... Connector (Secondary Lock) ..................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Clip ................................................................................................................. Clip ................................................................................................................. Connector Assembly (Park Brake) ................................................................. Connector (3-Way) ..................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Brake Fluid) ................................................................. Sleeve ........................................................................................................ Terminal ..................................................................................................... Connector Assembly (End Cap with Resistor) ............................................... Connector (With Resistor) .......................................................................... Connector Assembly (Connector) .................................................................. Connector (4-Way) ..................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Clip ................................................................................................................. Connector Assembly (Display) ....................................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (J1939 Diagnostic) ....................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Dust Cap .................................................................................................... Connector Assembly (Horn Button) ................................................................ Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Clip ................................................................................................................. Connector Assembly Vehicle System Manager) ............................................ Connector ................................................................................................... Connector ................................................................................................... Terminal .....................................................................................................

G813


QTY 1 1 1 1 7 5 1 1 6 4 1 1 1 3 3 1 1 1 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 5 7 1 1 1 3 1 1 1 1 2 1 1 1 1 7 6-95

P19752

07-08

WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID ITEM

PART NO.

16 17 17 17 17 17 18 18 18 18

580019119 ..... 580026816 505972589 505968514 580019119 ..... 580020943 580020944 505968568

6-96

DESCRIPTION Plug ............................................................................................................ Connector Assembly (To Right Hand Chassis Harness ................................. Connector ................................................................................................... Connector ................................................................................................... Terminal (Pin) ............................................................................................. Plug ............................................................................................................ Connector Assembly (To Right Hand Chassis Harness( ............................... Connector (4-Way) ..................................................................................... Connector ................................................................................................... Terminal (Socket) .......................................................................................


QTY 5 1 1 1 7 5 1 1 1 4

G813

07-08

P19752

NOTES

G813


6-97

P19753

06-08

WIRE HARNESS (FIGURE 6-40) ELECTRONIC CONTROL VALVE — THREE FUNCTION

6-98


G813

06-08

P19753

WIRE HARNESS ELECTRONIC CONTROL VALVE – THREE FUNCTION ITEM 1 1 1 1 1 1 2 3 3 3 3 4 5 5 5 5 6 6 6 6 7 7 7 7 8 8 8 8 9 9 9 9

G813

PART NO.

DESCRIPTION

580040090 ..... 580036941 505968568 505968566 580036941 580026813 580025559 ..... 580038186 580049815 580025558 505970552 ..... 580038186 580049815 580025558 ..... 580022866 580049815 580025558 ..... 580022866 580049815 580025558 ..... 580021087 505968568 580021088 ..... 580021087 505968568 580021088

Wire Harness (Electronic Control Valve) ............................................................ Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Plug ............................................................................................................ Connector ................................................................................................... Connector ................................................................................................... Clip ................................................................................................................. Connector Assembly (2A Tilt) ......................................................................... Connector ................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Boot ................................................................................................................ Connector Assembly (2B Tilt) ......................................................................... Connector ................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (3B Auxiliary 1) ............................................................. Connector (2-Way) ..................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (3A Auxiliary 1) ............................................................. Connector (2-Way) ..................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Lift) .............................................................................. Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector ................................................................................................... Connector Assembly (Lower) ......................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector ...................................................................................................


QTY 1 1 1 9 3 1 1 4 1 1 2 2 4 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 1 1 1 2 1

6-99

P19754

06-08

WIRE HARNESS (FIGURE 6-41) ELECTRONIC CONTROL VALVE — FOUR FUNCTION

6-100


G813

06-08

P19754

WIRE HARNESS ELECTRONIC CONTROL VALVE – FOUR FUNCTION ITEM

PART NO.

DESCRIPTION

1 1 1 1 2 3 3 3 3 4 5 5 5 6 6 6 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11

580038751 ..... 580036941 505968568 580026813 580025559 ..... 580038186 580049815 580025558 505970552 580022878 580049815 580025558 580022878 580049815 580025558 ..... 580038186 580049815 580025558 ..... 580022866 580049815 580025558 ..... 580022866 580049815 580025558 ..... 580021087 505968568 580021088 ..... 580021087 505968568 580021088

Wire Harness (Electronic Control Valve) ............................................................ Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector ................................................................................................... Clip ................................................................................................................. Connector Assembly (2A Tilt) ......................................................................... Connector ................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Boot ................................................................................................................ Connector (4A Auxiliary 2) ............................................................................. Seal ............................................................................................................ Terminal ..................................................................................................... Connector (4B Auxiliary 2) ............................................................................. Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (2B Tilt) ......................................................................... Connector ................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (3B Auxiliary 1) ............................................................. Connector (2-Way) ..................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (3A Auxiliary 1) ............................................................. Connector (2-Way) ..................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Lift) .............................................................................. Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector ................................................................................................... Connector Assembly (Lower) ......................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector ...................................................................................................

G813


QTY 1 1 1 12 1 4 1 1 2 2 6 1 2 2 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 1 1 1 2 1

6-101

P19756

06-08

WIRE HARNESS (FIGURE 6-42) LIGHTS — WITH OVERHEAD GUARD

6-102


G813

06-08

P19756

WIRE HARNESS LIGHTS – WITH OVERHEAD GUARD ITEM 1 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 4 4 4 5 6 6 6 6 7 7 7 7 8 8 8 8 8 8 8 9 9 9 9

G813

PART NO.

DESCRIPTION

580086521 ..... 580036943 580019119 505968568 580026813 ..... 580040822 580019341 580040823 ..... 580021087 505968593 580021088 ..... 580041462 520045804 520045805 580027612 580045480 580026649 580030878 ..... 580019245 580019246 580039513 ..... 580021087 580021088 505968593 ..... 580041462 580045480 520045804 520045805 580027612 580026649 ..... 580021087 580021088 505968593

Wire Harness (Lights) ......................................................................................... Connector Assembly (Vehicle System Manager) ........................................... Connector ................................................................................................... Plug ............................................................................................................ Terminal (Socket) ....................................................................................... Connector ................................................................................................... Connector Assembly (To Right Hand Classis Harness) ................................. Connector ................................................................................................... Terminal (Pin) ............................................................................................. Connector ................................................................................................... Connector Assembly (Right Hand Work Lights) ............................................. Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector ................................................................................................... Connector Assembly (Right Hand Rear Signal Light) .................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Plug ............................................................................................................ Connector ................................................................................................... Wire Seal .................................................................................................... Clip ................................................................................................................. Connector Assembly (Strobe Light) ............................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Rear Work Lights) ....................................................... Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Left Hand Rear Signal Lights) ..................................... Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Plug ............................................................................................................ Wire Seal .................................................................................................... Connector Assembly (Left Hand Work Lights) ............................................... Connector ................................................................................................... Connector ................................................................................................... Terminal (Socket) .......................................................................................


QTY 1 1 1 9 3 1 1 1 4 1 1 1 2 1 1 1 4 1 2 1 3 2 1 1 1 2 1 1 1 1 1 1 1 4 1 2 3 1 1 1 2

6-103

P19756

06-08

NOTES

6-104


G813

SECTION 7

7

TRANSMISSION

CONTENTS

SECTION 7 TRANSMISSION DESCRIPTION

PAGE

CONTROL VALVE ASSEMBLY ...................................................................................................................... FORWARD CLUTCH SINGLE SPEED TRANSMISSION .............................................................................................................. FORWARD CLUTCH, HIGH DUAL SPEED TRANSMISSION ................................................................................................................. FORWARD CLUTCH, LOW DUAL SPEED TRANSMISSION ................................................................................................................. REVERSE CLUTCH DUAL SPEED TRANSMISSION ................................................................................................................. SINGLE SPEED TRANSMISSION .............................................................................................................. TORQUE CONVERTER CUMMINS QSB 3.3L DIESEL ..................................................................................................................... GM 4.3L, GASOLINE AND LPG ................................................................................................................. TRANSMISSION DUAL SPEED, TWO PIECE HOUSING - SHEET 1 0F 2 ........................................................................... DUAL SPEED, TWO PIECE HOUSING - SHEET 2 0F 2 ........................................................................... SINGLE SPEED - SHEET 1 0F 2 ................................................................................................................ SINGLE SPEED - SHEET 2 0F 2 ................................................................................................................ TRANSMISSION COOLING WITH EXTERNAL OIL COOLER - GM 4.3L AND CUMMINS QSB 3.3L .................................................... WITH INTERNAL OIL COOLER - CUMMINS QSB 3.3L DIESEL ............................................................... WITH INTERNAL OIL COOLER - GM 4.3L GASOLINE AND LPG ............................................................ TRANSMISSION MOUNTING .........................................................................................................................

G813


7-30 7-16 7-26 7-24 7-28 7-18 7-3 7-4 7-20 7-22 7-12 7-14 7-10 7-6 7-8 7-2

7-1

P19758

06-08

TRANSMISSION MOUNTING (FIGURE 7-1)

ITEM 1 2 3 4 5 6 7 8

7-2

PART NO.

DESCRIPTION

580079916 580051746 580051670 449001048 449022017 580052018 449022041 931017917

Bracket (Electrical Connector) ............................................................................ Washer ............................................................................................................... Isolator ................................................................................................................ Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Bracket ................................................................................................................ Lockwasher ......................................................................................................... Capscrew ............................................................................................................


QTY 1 2 2 4 4 1 1 1

G813

06-08

P19759

TORQUE CONVERTER (FIGURE 7-2) CUMMINS QSB 3.3L DIESEL

ITEM 1 2 3 4

G813

PART NO.

DESCRIPTION

580047058 502566904 580042194 501702901

Torque Converter ................................................................................................ 1 Washer ............................................................................................................... 4 Capscrew ............................................................................................................ 4 Loctite ................................................................................................................. AR


QTY

7-3

P19760

06-08

TORQUE CONVERTER (FIGURE 7-3) GM 4.3L, GASOLINE AND LPG

ITEM 1 1 2 3 4

7-4

PART NO.

DESCRIPTION

580047056 580047057 502566904 580042194 501702901

Torque Converter (Without Extended Function Transmission) ........................... 1 Torque Converter (With Extended Function Transmission) ................................ 1 Washer ............................................................................................................... 6 Capscrew ............................................................................................................ 6 Loctite ................................................................................................................. AR


QTY

G813

06-08

P19760

NOTES

G813


7-5

P19761

07-08

TRANSMISSION COOLING (FIGURE 7-4) WITH INTERNAL OIL COOLER — CUMMINS QSB 3.3L DIESEL

7-6


G813

07-08

P19761

TRANSMISSION COOLING WITH INTERNAL OIL COOLER – CUMMINS QSB 3.3L DIESEL ITEM 1 2 3 4 5 6 7

G813

PART NO.

DESCRIPTION

580085259 580085260 580019817 580049814 580064921 580026621 580047714

Hose Assy ........................................................................................................... Hose Assy ........................................................................................................... Fitting .................................................................................................................. Clip ...................................................................................................................... Shield .................................................................................................................. Nut ...................................................................................................................... Capscrew ............................................................................................................


QTY 1 1 3 2 1 4 4

7-7

P19762

06-08

TRANSMISSION COOLING (FIGURE 7-5) WITH INTERNAL OIL COOLER — GM 4.3L GASOLINE AND LPG

7-8


G813

06-08

P19762

TRANSMISSION COOLING WITH INTERNAL OIL COOLER – GM 4.3L GASOLINE AND LPG ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 15

580057932 580055798 580047714 580026621 580072662 580049814 580042567 580042328 580064920 580039353 580049231 580061571 580074143 580073577 580080134 580064114 580080129

Fitting .................................................................................................................. Fitting .................................................................................................................. Capscrew ............................................................................................................ Nut ...................................................................................................................... Shield .................................................................................................................. Clip ...................................................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Shield .................................................................................................................. Fitting .................................................................................................................. Capscrew ............................................................................................................ Drip Shield .......................................................................................................... Heat Shield ......................................................................................................... Hose Assy (Alternate Part) ................................................................................. Hose Assy ........................................................................................................... Hose Assy (Alternate Part) ................................................................................. Hose Assy ...........................................................................................................

G813


QTY 1 1 6 7 1 2 2 2 1 1 1 1 1 1 1 1 1

7-9

P19763

06-08

TRANSMISSION COOLING (FIGURE 7-6) WITH EXTERNAL OIL COOLER — GM 4.3L AND CUMMINS QSB 3.3L

7-10


G813

06-08

P19763

TRANSMISSION COOLING WITH EXTERNAL OIL COOLER – GM 4.3L AND CUMMINS QSB 3.3L ITEM 1 2 3 4 5 6 6 7 7 8

G813

PART NO.

DESCRIPTION

580026621 580047714 580072662 580049814 580064921 580064115 580080130 580077753 580080137 580019817

Nut ...................................................................................................................... Capscrew ............................................................................................................ Shield .................................................................................................................. Clip ...................................................................................................................... Shield .................................................................................................................. Hose Assy (Alternate Part) ................................................................................. Hose Assy ........................................................................................................... Hose Assy (Alternate Part) ................................................................................. Hose Assy ........................................................................................................... Fitting ..................................................................................................................


QTY 3 3 1 1 1 1 1 1 1 3

7-11

P19764

06-08

TRANSMISSION (FIGURE 7-7) SINGLE SPEED — SHEET 1 0F 2

7-12


G813

06-08

P19764

TRANSMISSION SINGLE SPEED – SHEET 1 0F 2 ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

580076344 580076345 810646400 580046280 580074890 580036023 580075838 580073345 580056465 580074759 580082181 580070353 580074891 449022016 580072982 580048738 449001013 580066585 580066583 505967551 580051796 954514907 580059631 580046769 580046273 580045062 580045072 580045064 500505908 580060780 201928200 580035695 580074888 580079527 932201916 580074893 449022018 449001160 449001412 580046277 580047839 580074887 064570600 640088905 580046274 580074892 580074894 505967598

Transmission Assy (Single Speed Dry Brake) .................................................... Transmission Assy (Single Speed Wet Brake) ................................................... Fitting .................................................................................................................. Spring ................................................................................................................. Screen ................................................................................................................ Sensor (Coolant Temperature) ........................................................................... Converter Housing (Torque Converter) .............................................................. Breather .............................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Dipstick Tube ...................................................................................................... Dipstick ............................................................................................................... Cover (Converter Housing) ................................................................................. Lockwasher ......................................................................................................... Filter .................................................................................................................... Fitting .................................................................................................................. Capscrew ............................................................................................................ Spring ................................................................................................................. Spool ................................................................................................................... Fitting .................................................................................................................. Pressure Transducer .......................................................................................... Roll Pin ............................................................................................................... O-Ring ................................................................................................................ O-Ring ................................................................................................................ Oil Seal (Torque Converter) ................................................................................ Sprocket .............................................................................................................. Sealing Ring ....................................................................................................... Bearing ............................................................................................................... Bearing ............................................................................................................... Sprocket .............................................................................................................. Ball Bearing ........................................................................................................ Chain (Drive Pump) ............................................................................................ Snubber .............................................................................................................. Gasket ................................................................................................................ Capscrew ............................................................................................................ Shield (Upper) ..................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Cover Plate ......................................................................................................... Nut ...................................................................................................................... Spacer ................................................................................................................ Snap Ring ........................................................................................................... Bearing ............................................................................................................... Oil Seal ............................................................................................................... Baffle ................................................................................................................... Shield (Lower) ..................................................................................................... Magnet ................................................................................................................

G813


QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 2 1 1 4 1 4 1 2 1 1 1 1 1 1 2 1 2 2 4 1 6 4 2 1 1 1 1 1 1 1 1 1

7-13

P19765

06-08

TRANSMISSION (FIGURE 7-8) SINGLE SPEED — SHEET 2 0F 2

7-14


G813

06-08

P19765

TRANSMISSION SINGLE SPEED – SHEET 2 0F 2 ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

580076344 580076345 640088904 449001302 449022013 580047772 580056463 580075839 449001010 580046769 580079982 580011108 580075050 580076934 580076935 580074889 315976070 514454800 580056272 449022018 449001412 449001050 449021001 580055553 580045059 505967551 580050042 580079000 449001040 500390901 580079608 580075837

Transmission Assy (Single Speed Dry Brake) .................................................... Transmission Assy (Single Speed Wet Brake) ................................................... Ball Bearing ........................................................................................................ Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Stator .................................................................................................................. O-Ring ................................................................................................................ Carrier ................................................................................................................. Capscrew ............................................................................................................ O-Ring ................................................................................................................ Flange Head Capscrew ...................................................................................... Seal ..................................................................................................................... Gear (Output) ...................................................................................................... Clutch Pack ......................................................................................................... Clutch Pack ......................................................................................................... Gasket ................................................................................................................ Fitting .................................................................................................................. Fitting .................................................................................................................. Sensor ................................................................................................................ Washer ............................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Washer ............................................................................................................... Gasket ................................................................................................................ Sensor (Speed) ................................................................................................... Fitting .................................................................................................................. Dowel .................................................................................................................. Bracket ................................................................................................................ Capscrew ............................................................................................................ Fitting .................................................................................................................. Yoke .................................................................................................................... Transmission Housing ........................................................................................

G813


QTY 1 1 1 4 25 1 1 1 4 2 1 1 1 1 1 1 1 2 1 2 2 11 1 1 1 4 4 1 15 1 1 1

7-15

P19766

06-08

FORWARD CLUTCH (FIGURE 7-9) SINGLE SPEED TRANSMISSION

7-16


G813

06-08

P19766

FORWARD CLUTCH SINGLE SPEED TRANSMISSION ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

580076934 ..... 015125800 580078582 ..... ..... 524259220 580055204 580055193 580055195 580055196 ..... ..... ..... 580040786 ..... 580040787 580055216 580055203 580078583 580055202 580078918

Clutch Pack ......................................................................................................... Ring Seal ........................................................................................................ Ball Bearing .................................................................................................... Shaft ............................................................................................................... Ring Seal ........................................................................................................ Ring Seal ........................................................................................................ Piston ............................................................................................................. Spring ............................................................................................................. Spring ............................................................................................................. Spring Guide .................................................................................................. Snap Ring ....................................................................................................... Conical Plate .................................................................................................. Friction Plate .................................................................................................. Separator Plate .............................................................................................. Pressure Plate (6.0 mm) ................................................................................ O-Ring ............................................................................................................ Snap Ring ....................................................................................................... Ball Bearing .................................................................................................... Snap Ring ....................................................................................................... Clutch Gear .................................................................................................... Snap Ring ....................................................................................................... Repair Kit ............................................................................................................

1 3 3 1 1 1 1 1 1 1 1 1 8 7 1 1 1 1 2 1 1 1

580053110 580060755

Kit-Clutch Pack Plates (Clutch Pack Plates) .................................................. Kit-Clutch Pack Seals .....................................................................................

1 1

G813


QTY

7-17

P19767

06-08

REVERSE CLUTCH (FIGURE 7-10) SINGLE SPEED TRANSMISSION

7-18


G813

06-08

P19767

REVERSE CLUTCH SINGLE SPEED TRANSMISSION ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

580076935 ..... 015125800 580078584 ..... ..... 524259220 580055204 580055193 580055195 580055196 ..... ..... ..... 580040786 ..... 580040787 580055216 580055203 580040796 580078583 580078918

Clutch Pack ......................................................................................................... Seal ................................................................................................................ Ball Bearing .................................................................................................... Shaft ............................................................................................................... Seal ................................................................................................................ Seal ................................................................................................................ Piston ............................................................................................................. Spring ............................................................................................................. Spring ............................................................................................................. Spring Guide .................................................................................................. Snap Ring ....................................................................................................... Conical Plate .................................................................................................. Friction Plate .................................................................................................. Separator Plate .............................................................................................. Pressure Plate (6.0 mm) ................................................................................ O-Ring ............................................................................................................ Snap Ring ....................................................................................................... Ball Bearing .................................................................................................... Snap Ring ....................................................................................................... Snap Ring ....................................................................................................... Clutch Gear .................................................................................................... Repair Kit ............................................................................................................

1 2 3 1 1 1 1 1 1 1 1 1 5 4 1 1 1 1 1 1 1 1

580053110 580060755

Kit-Clutch Pack Plates (Clutch Pack Plates) .................................................. Kit-Clutch Pack Seals .....................................................................................

1 1

G813


QTY

7-19

P19768

06-08

TRANSMISSION (FIGURE 7-11) DUAL SPEED, TWO PIECE HOUSING — SHEET 1 0F 2

7-20


G813

06-08

P19768

TRANSMISSION DUAL SPEED, TWO PIECE HOUSING – SHEET 1 0F 2 ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

580075203 580075204 580075039 580074891 580082181 580070353 449022016 449001013 580072982 580048738 505967551 580074893 449022018 449001160 580047772 580056463 580059631 580046273 580045062 580045064 580074888 580035695 954514907 932201916 580079527 580046769 500505908 580051796 580066585 580066583 514454800 315976070 580075035 449022013 449001010 449001302 201928200 580045072 640088904

Transmission Assy (Dual Speed Dry Brake) ...................................................... Transmission Assy (Dual Speed Wet Brake) ...................................................... Converter Housing (Torque Converter) .......................................................... Cover (Converter Housing) ............................................................................ Dipstick Tube .................................................................................................. Dipstick ........................................................................................................... Lockwasher .................................................................................................... Capscrew ....................................................................................................... Filter ............................................................................................................... Fitting .............................................................................................................. Fitting .............................................................................................................. Shield (Upper) ................................................................................................ Washer ........................................................................................................... Capscrew ....................................................................................................... Stator .............................................................................................................. O-Ring ............................................................................................................ O-Ring ............................................................................................................ Oil Seal (Torque Converter) ........................................................................... Sprocket ......................................................................................................... Bearing ........................................................................................................... Snubber .......................................................................................................... Chain (Drive Pump) ........................................................................................ Roll Pin ........................................................................................................... Capscrew ....................................................................................................... Gasket ............................................................................................................ O-Ring ............................................................................................................ Bearing ........................................................................................................... Pressure Transducer ...................................................................................... Spring ............................................................................................................. Spool .............................................................................................................. Fitting .............................................................................................................. Fitting .............................................................................................................. Carrier ............................................................................................................ Lockwasher .................................................................................................... Capscrew ....................................................................................................... Capscrew ....................................................................................................... Ball Bearing .................................................................................................... Sealing Ring ................................................................................................... Ball Bearing ....................................................................................................

G813


QTY 1 1 1 1 1 1 6 2 1 1 4 1 1 1 1 1 1 1 1 1 2 1 4 4 1 4 1 2 1 1 2 1 1 7 7 4 1 1 1

7-21

P19769

06-08

TRANSMISSION (FIGURE 7-12) DUAL SPEED, TWO PIECE HOUSING — SHEET 2 0F 2

7-22


G813

06-08

P19769

TRANSMISSION DUAL SPEED, TWO PIECE HOUSING – SHEET 2 0F 2 ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

580075203 580075204 580074892 449001412 449022018 580050042 505967598 580046277 064570600 640088905 580047839 580074887 201928200 580057859 950409907 580074889 505967551 449001078 449022013 580056272 580045059 449021001 505967551 580055553 449001050 580079000 449001040 580009061 580082537 580075037 500390901 580079982 580046274 580036023 580011108 580075050 449001160 580074894 580074890 580046280 810646400 580051796 580043644

Transmission Assy (Dual Speed Dry Brake) ...................................................... Transmission Assy (Dual Speed Wet Brake) ...................................................... Baffle .............................................................................................................. Capscrew ....................................................................................................... Washer ........................................................................................................... Dowel ............................................................................................................. Magnet ........................................................................................................... Cover Plate ..................................................................................................... Snap Ring ....................................................................................................... Bearing ........................................................................................................... Nut .................................................................................................................. Spacer ............................................................................................................ Ball Bearing .................................................................................................... Gear (Idler) ..................................................................................................... Ball Bearing .................................................................................................... Gasket ............................................................................................................ Fitting .............................................................................................................. Capscrew ....................................................................................................... Lockwasher .................................................................................................... Sensor ............................................................................................................ Sensor (Speed) .............................................................................................. Washer ........................................................................................................... Fitting .............................................................................................................. Gasket ............................................................................................................ Capscrew ....................................................................................................... Bracket ........................................................................................................... Capscrew ....................................................................................................... Screw ............................................................................................................. Solenoid Valve ............................................................................................... Transmission Housing .................................................................................... Fitting .............................................................................................................. Flange Head Capscrew .................................................................................. Oil Seal ........................................................................................................... Sensor (Coolant Temperature) ....................................................................... Seal ................................................................................................................ Gear (Output) ................................................................................................. Capscrew ....................................................................................................... Shield (Lower) ................................................................................................ Screen ............................................................................................................ Spring ............................................................................................................. Fitting .............................................................................................................. Pressure Transducer ...................................................................................... Fitting ..............................................................................................................

G813


QTY 1 1 1 4 7 4 1 1 1 1 1 1 2 1 1 1 4 2 21 1 1 11 4 1 11 1 15 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1

7-23

P19770

06-08

FORWARD CLUTCH, LOW (FIGURE 7-13) DUAL SPEED TRANSMISSION

7-24


G813

06-08

P19770

FORWARD CLUTCH, LOW DUAL SPEED TRANSMISSION ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

580076931 ..... 015125800 580074546 ..... ..... 524259220 580055204 580055193 580055195 580055196 ..... ..... ..... 580040786 580040787 580055216 580055203 ..... 580074547 580040796

Clutch Pack (Input/Forward-Low) ....................................................................... Seal ................................................................................................................ Ball Bearing .................................................................................................... Shaft ............................................................................................................... Seal ................................................................................................................ Seal ................................................................................................................ Piston ............................................................................................................. Spring ............................................................................................................. Spring ............................................................................................................. Spring Guide .................................................................................................. Snap Ring ....................................................................................................... Conical Plate .................................................................................................. Friction Plate .................................................................................................. Separator Plate .............................................................................................. Pressure Plate (6.0 mm) ................................................................................ Snap Ring ....................................................................................................... Ball Bearing .................................................................................................... Snap Ring ....................................................................................................... Seal ................................................................................................................ Gear ............................................................................................................... Snap Ring .......................................................................................................

1 3 3 1 1 1 1 1 1 1 1 1 9 8 1 1 1 1 1 1 1

580078892 580078974 580060755

Kit-Clutch Pack Plates/Seals .............................................................................. Kit-Clutch Pack Plates ........................................................................................ Kit-Clutch Pack Seals .........................................................................................

1 1 1

G813


QTY

7-25

P19771

06-08

FORWARD CLUTCH, HIGH (FIGURE 7-14) DUAL SPEED TRANSMISSION

7-26


G813

06-08

P19771

FORWARD CLUTCH, HIGH DUAL SPEED TRANSMISSION ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21

580076932 ..... 580078589 580074543 ..... ..... 524259220 580055204 580055193 580055195 580055196 ..... ..... ..... 580040786 580040787 580055216 580055203 ..... 580055201 580074545 015125800 580040796

Clutch Pack (Forward-High) ............................................................................... Seal ................................................................................................................ Ball Bearing .................................................................................................... Shaft ............................................................................................................... Seal ................................................................................................................ Seal ................................................................................................................ Piston ............................................................................................................. Spring ............................................................................................................. Spring ............................................................................................................. Spring Guide .................................................................................................. Snap Ring ....................................................................................................... Conical Plate .................................................................................................. Friction Plate .................................................................................................. Separator Plate .............................................................................................. Pressure Plate (6.0 mm) ................................................................................ Snap Ring ....................................................................................................... Ball Bearing .................................................................................................... Snap Ring ....................................................................................................... Seal ................................................................................................................ Spacer ............................................................................................................ Gear ............................................................................................................... Ball Bearing .................................................................................................... Snap Ring .......................................................................................................

1 2 2 1 1 1 1 1 1 1 1 1 9 8 1 1 1 1 1 1 1 1 1

580078892 580078974 580060755


1 1 1

G813


QTY

7-27

P19772

06-08

REVERSE CLUTCH (FIGURE 7-15) DUAL SPEED TRANSMISSION

7-28


G813

06-08

P19772

REVERSE CLUTCH DUAL SPEED TRANSMISSION ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

580076933 ..... 015125800 580074543 ..... ..... 524259220 580055204 580055193 580055195 580055196 ..... ..... ..... 580040786 ..... 580040787 580055216 580055203 580040796 580074544

Clutch Pack (Reverse) ........................................................................................ Seal ................................................................................................................ Ball Bearing .................................................................................................... Shaft ............................................................................................................... Seal ................................................................................................................ Seal ................................................................................................................ Piston ............................................................................................................. Spring ............................................................................................................. Spring ............................................................................................................. Spring Guide .................................................................................................. Snap Ring ....................................................................................................... Conical Plate .................................................................................................. Friction Plate .................................................................................................. Separator Plate .............................................................................................. Pressure Plate (6.0 mm) ................................................................................ Seal ................................................................................................................ Snap Ring ....................................................................................................... Ball Bearing .................................................................................................... Snap Ring ....................................................................................................... Snap Ring ....................................................................................................... Gear ...............................................................................................................

1 3 3 1 1 1 1 1 1 1 1 1 9 8 1 1 1 1 1 1 1

580078892 580078974 580060755


1 1 1

G813


QTY

7-29

P19774

06-08

CONTROL VALVE ASSEMBLY (FIGURE 7-16)

ITEM

PART NO.

DESCRIPTION

1 2 3 4 4 5 6 7 7 8 9 10 11 12 13

580084189 580084190 580067465 514454800 580056466 580066842 580066841 580035731 580043203 580082537 580078160 505975518 580037013 580059638 580059639 580043644 580059637

Valve (High Pressure) ......................................................................................... Valve (Low Pressure) ......................................................................................... Body ............................................................................................................... Fitting .............................................................................................................. Spring ............................................................................................................. Spool (High Pressure) .................................................................................... Spool (Low Pressure) ..................................................................................... Spring ............................................................................................................. Spool .............................................................................................................. Solenoid Valve ............................................................................................... Kit-Seal ....................................................................................................... Capscrew ....................................................................................................... Solenoid ......................................................................................................... Spool (Cut-Off) ............................................................................................... Return Spring (Return) ................................................................................... Fitting .............................................................................................................. Spool (Stop) ...................................................................................................

7-30


QTY 1 1 1 3 1 1 1 1 1 2 1 6 1 1 1 2 1

G813

SECTION 8

8

DRIVE AXLE

CONTENTS

SECTION 8 DRIVE AXLE DESCRIPTION

PAGE

CARRIER ASSEMBLY DRY BRAKE ................................................................................................................................................ DIFFERENTIAL DRY BRAKE ................................................................................................................................................ WET BRAKE ............................................................................................................................................... DRIVE AXLE AND ATTACHING PARTS DRY BRAKE ................................................................................................................................................ WET BRAKE ............................................................................................................................................... DRIVE AXLE ASSEMBLY DRY BRAKE ................................................................................................................................................ DRIVE AXLE HOUSING AND HUB WET BRAKE ............................................................................................................................................... DRIVE TIRE AND WHEEL DUAL MOUNT ............................................................................................................................................. PNEUMATIC RADIAL ................................................................................................................................. SINGLE MOUNT WITH STANDARD TREAD ............................................................................................. SINGLE MOUNT WITH WIDE TREAD ....................................................................................................... WET BRAKE ASSEMBLY ...............................................................................................................................

G813


8-10 8-8 8-16 8-2 8-12 8-4 8-14 8-24 8-25 8-22 8-23 8-20

8-1

P19774

06-08

DRIVE AXLE AND ATTACHING PARTS (FIGURE 8-1) DRY BRAKE

8-2


G813

06-08

P19774

DRIVE AXLE AND ATTACHING PARTS DRY BRAKE ITEM

PART NO.

DESCRIPTION

1 2 3 3 4 5 6 7 8 9 10 11

580056479 940102912 580066865 580066867 580044798 580044565 580060455 505970570 580052679 580003941 580056147 901466103

Capscrew ............................................................................................................ Washer ............................................................................................................... Drive Axle (.889 DB Ratio) (FP19775 [Page 8-4])............................................. Drive Axle (.789 DB Ratio) (FP19775 [Page 8-4])............................................. Dust Cover .......................................................................................................... Shaft ................................................................................................................... Universal Joint .................................................................................................... Capscrew ............................................................................................................ Wheel Stud ......................................................................................................... Wheel Nut ........................................................................................................... Spacer ................................................................................................................ Extension ............................................................................................................

G813


QTY 4 4 .. .. 1 1 1 8 16 16 2 2

8-3

P19775

06-08

DRIVE AXLE ASSEMBLY (FIGURE 8-2) DRY BRAKE

8-4


G813

06-08

P19775

DRIVE AXLE ASSEMBLY DRY BRAKE ITEM

PART NO.

DESCRIPTION

1 2 2 3 4 5 6 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 33 34 34 34 34 34 35 35 36 37 38 38

580066867 580066865 580072761 580065066 580062145 580030975 449022018 ..... 580067346 505967544 580079948 909964401 580043943 580084828 580048851 015421000 057390000 052645700 580044742 015630100 580044744 502565902 502566903 504226268 449022017 449001058 449001024 580044998 580088347 580088348 580044741 449022016 449001028 580050296 449001415 580032975 924234401 580037836 950513905 580033876 580033877 580033878 580033879 580033880 580088351 580088352 906196100 580002460 580034310 580034311

Drive Axle (0.789 Gear Ratio) ............................................................................. Drive Axle (0.889 Gear Ratio) ............................................................................. Tube Assy (Right Hand) ................................................................................. Manifold Assy ................................................................................................. Manifold ...................................................................................................... Screw (Button Head) .................................................................................. Washer ....................................................................................................... Bracket ....................................................................................................... Bearing Set ..................................................................................................... Dowel ............................................................................................................. Retainer .......................................................................................................... Bolt ................................................................................................................. Gear and Pinion ............................................................................................. Sun Gear ........................................................................................................ Differential (FP19776 [Page 8-8])................................................................. Cotter Pin ....................................................................................................... Plug ................................................................................................................ O-Ring ........................................................................................................ Housing (Differential) ...................................................................................... Breather .......................................................................................................... Support ........................................................................................................... Capscrew ................................................................................................... Washer ....................................................................................................... Dowel ......................................................................................................... Lockwasher .................................................................................................... Capscrew ....................................................................................................... Capscrew ....................................................................................................... Ball Bearing .................................................................................................... Drive Gear (0.789 Gear Ratio) ....................................................................... Gear (0.889 Gear Ratio) ................................................................................. Transmission Housing .................................................................................... Lockwasher .................................................................................................... Capscrew ....................................................................................................... Oil Seal ........................................................................................................... Capscrew ....................................................................................................... Cover .............................................................................................................. Nut .................................................................................................................. Washer ........................................................................................................... Bearing Set ..................................................................................................... Shim (0.004 in.) .............................................................................................. Shim (0.005 in.) .............................................................................................. Shim (0.007 in.) .............................................................................................. Shim (0.009 in.) .............................................................................................. Shim (0.19 in.) ................................................................................................ Gear (0.789 Gear Ratio) ................................................................................. Gear (0.889 Ratio) .......................................................................................... Bearing Set ..................................................................................................... Clamp ............................................................................................................. Shim (0.30 mm) .............................................................................................. Shim (0.40 mm) ..............................................................................................

G813


QTY 1 1 1 1 1 2 2 1 2 13 2 12 1 1 1 2 1 1 1 1 1 4 4 4 12 11 1 2 1 1 1 15 10 1 5 1 1 1 1 AR AR AR AR AR 1 1 1 2 AR AR 8-5

P19775

06-08

DRIVE AXLE ASSEMBLY DRY BRAKE ITEM

PART NO.

38 38 38 38 38 38 39 40 41 42 43 44 45 46 47 48 49 49 50 51 52 53 54 55 56 56 57 57 58 59 60 61

580034312 580034313 580052865 580052864 580052866 580052867 505967544 580084829 580034643 580047884 580044800 909367300 940800912 580046603 501725901 580069559 580069560 580069561 909932413 909368300 909932414 505967544 580067686 502566903 580092280 580092281 580065860 580065861 580065030 505967544 931017916 580072762

8-6

DESCRIPTION Shim (0.50 mm) .............................................................................................. Shim (1.00 mm) .............................................................................................. Shim (0.20 mm) .............................................................................................. Shim (0.25 mm) .............................................................................................. Shim (0.35 mm) .............................................................................................. Shim (0.45 mm) .............................................................................................. Dowel ............................................................................................................. Carrier ............................................................................................................ Drain Plug ....................................................................................................... Gear ............................................................................................................... Washer ........................................................................................................... Lockwasher .................................................................................................... Nut .................................................................................................................. Axle Shaft ....................................................................................................... Capscrew ....................................................................................................... Wheel Hub ...................................................................................................... Hub ............................................................................................................. Hub ............................................................................................................. Bearing Set ................................................................................................ Seal ............................................................................................................ Bearing Set ................................................................................................ Dowel ......................................................................................................... Bolt (Serrated) ................................................................................................ Washer ........................................................................................................... Brake Assy (Left Hand) .................................................................................. Brake Assy (Right Hand) ................................................................................ Hanger (Left Hand) ......................................................................................... Hanger (Right Hand) ...................................................................................... Seal ............................................................................................................ Dowel ......................................................................................................... Capscrew ....................................................................................................... Tube Assy (Left Hand) (LH) ...........................................................................


QTY AR AR AR AR AR AR 7 1 1 2 2 2 2 2 24 1 2 2 1 1 1 2 16 20 1 1 1 1 1 2 20 1

G813

06-08

P19775

NOTES

G813


8-7

P19776

06-08

DIFFERENTIAL (FIGURE 8-3) DRY BRAKE

8-8


G813

06-08

P19776

DIFFERENTIAL DRY BRAKE ITEM 1 2 3 4 5 6 7 8

G813

PART NO.

DESCRIPTION

580048851 580051337 ..... 580060289 902254806 ..... ..... .....

Differential ........................................................................................................... Bolt ................................................................................................................. Case Set ......................................................................................................... Washer (Side) ................................................................................................ Spider ............................................................................................................. Gear (Pinion) .................................................................................................. Washer (Pinion) .............................................................................................. Gear (Side) .....................................................................................................

1 8 1 2 1 4 4 2

580064595 580051336

Kit-Gear .............................................................................................................. Washer ...............................................................................................................

1 1


QTY

8-9

P19777

06-08

CARRIER ASSEMBLY (FIGURE 8-4) DRY BRAKE

8-10


G813

06-08

P19777

CARRIER ASSEMBLY DRY BRAKE ITEM 1 2 3 4 5 6 7 8 9

G813

PART NO.

DESCRIPTION

580084829 580047890 580063625 500186902 950409918 500186908 580063624 580047889 580072683 580084827

Carrier ................................................................................................................. Thrust Washer ................................................................................................ Carrier ............................................................................................................ Retaining Ring ................................................................................................ Ball Bearing .................................................................................................... Snap Ring ....................................................................................................... Pin .................................................................................................................. Thrust Washer ................................................................................................ Roller .............................................................................................................. Planetary Gear ...............................................................................................


QTY 1 1 1 1 1 1 3 6 3 1

8-11

P19778

06-08

DRIVE AXLE AND ATTACHING PARTS (FIGURE 8-5) WET BRAKE

8-12


G813

06-08

P19778

DRIVE AXLE AND ATTACHING PARTS WET BRAKE KEY: A: H100-120FT B: H80-90FT ITEM

PART NO.

1 1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 12 12 13 14

580084764 580084760 580084762 580084763 580030966 580070999 580060455 505970570 580049010 580070999 580044860 a 580002638 580074525 b 901466103 580055645 580003941 580056332 580056331 580052679 580056479 940102912

FOOTNOTES: a Bias Ply Tires

G813

DESCRIPTION

QTY A B

Drive Axle (11.2 Overall Ratio) ................................................................... Drive Axle (12.8 Overall Ratio) ................................................................... Drive Axle (13.7 Overall Ratio) ................................................................... Drive Axle (15.2 Overall Ratio) ................................................................... Capscrew ................................................................................................... Bracket ....................................................................................................... Universal Joint ............................................................................................ Capscrew ................................................................................................... Capscrew ................................................................................................... Bracket ....................................................................................................... Insert .......................................................................................................... Extension (Dual Drive) ............................................................................... Extension (Single Drive) ............................................................................. Extension (Dual Drive) ............................................................................... Spacer ........................................................................................................ Wheel Nut .................................................................................................. Wheel Stud (Dual Drive) ............................................................................ Wheel Stud (Dual Drive) ............................................................................ Wheel Stud (Single Drive) .......................................................................... Capscrew ................................................................................................... Washer .......................................................................................................

1 .. .. 1 2 1 1 8 2 1 2 2 .. 2 2 16 16 .. .. 4 4

b

.. 1 1 .. 2 1 1 8 2 1 2 2 2 2 2 16 .. 16 16 4 4

Radial Tires


8-13

P19779

06-08

DRIVE AXLE HOUSING AND HUB (FIGURE 8-6) WET BRAKE

8-14


G813

06-08

P19779

DRIVE AXLE HOUSING AND HUB WET BRAKE ITEM

PART NO.

1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 37

580084764 580084760 580084762 580084763 ..... a 580074995 a 580069949 a 580074996 580071573 580069932 580069936 580071571 580069944 ..... 580071572 580076340 580071566 580071567 580069931 580071564 580071563 580071562 580071561 580052679 580071574 580069924 580071560 580069855 580069854 580069922 580077526 580071568 580090360 580071556 580069919 580069918 580069917 580069915 580069914 580069916 580069913 580071555 580071569 580071570 580074998 a 580074999 a 580075000

DESCRIPTION Drive Axle (11.2 Overall Ratio) ............................................................................ Drive Axle (12.8 Overall Ratio) ............................................................................ Drive Axle (13.7 Overall Ratio) ............................................................................ Drive Axle (15.2 Overall Ratio) ............................................................................ Axle Housing (RH) ............................................................................................... Plug ................................................................................................................. O-Ring ........................................................................................................ Plug ................................................................................................................. Tube (Long) ..................................................................................................... O-Ring ............................................................................................................. Bolt .................................................................................................................. Support ............................................................................................................ Bolt .................................................................................................................. Axle Housing (LH) ........................................................................................... Tube (Short) .................................................................................................... Nut ................................................................................................................... Stud ................................................................................................................. Plug ................................................................................................................. Bolt .................................................................................................................. Cap .................................................................................................................. Nut ................................................................................................................... Washer ............................................................................................................ Wheel Hub ...................................................................................................... Wheel Stud ...................................................................................................... Washer (Hub Shaft) ........................................................................................ Bearing ............................................................................................................ Ring ................................................................................................................. Drain Plug (Fluid Drain) ................................................................................... Plug (Fluid Check And Fill) .............................................................................. Bolt .................................................................................................................. Cover ............................................................................................................... Carrier ............................................................................................................. O-Ring ........................................................................................................ Carrier ......................................................................................................... Bearing ....................................................................................................... Gear ............................................................................................................ Retaining Ring ............................................................................................ Ring Gear ................................................................................................... Thrust Washer ............................................................................................ Dowel .............................................................................................................. O-Ring ............................................................................................................. Pinion .............................................................................................................. Axle Shaft (Short) (Short) ................................................................................ Axle Shaft (Long) (Long) ................................................................................. Plug (Fluid Check And Fill) .............................................................................. Washer ............................................................................................................ Sealing Ring ....................................................................................................

QTY 1 1 1 1 1 1 1 1 1 1 4 1 4 1 1 14 14 2 2 2 2 2 2 16 2 4 2 2 2 24 2 2 2 2 4 4 4 1 1 8 2 2 1 1 2 12 6

FOOTNOTES: a Not Illustrated G813


8-15

P19780

06-08

DIFFERENTIAL (FIGURE 8-7) WET BRAKE

8-16


G813

06-08

P19780

DIFFERENTIAL WET BRAKE ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 23 24 25 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

580084764 580084760 580084762 580084763 580069903 580071552 580071553 580069900 580069901 580069902 580075003 580069985 580071604 580071674 580069885 580069888 580069890 580069891 580069897 580069896 580069894 580069895 580069893 580069889 580069892 580069884 580069883 580069882 580071547 580071548 580071549 580075002 580071550 580069878 580071551 580069863 580069864 580069865 580069866 580069867 580069868 580069869 580069870 580069871 580069872 580069873 580069874 580069875 580069876 580077524

Drive Axle (11.2 Overall Ratio) ........................................................................... Drive Axle (12.8 Overall Ratio) ........................................................................... Drive Axle (13.7 Overall Ratio) ........................................................................... Drive Axle (15.2 Overall Ratio) ........................................................................... Bolt ................................................................................................................. Nut .................................................................................................................. Seal ................................................................................................................ Snap Ring ....................................................................................................... O-Ring ............................................................................................................ Bearing ........................................................................................................... Bushing .......................................................................................................... Bevel Gear (12.8 Overall Ratio) ..................................................................... Gear and Pinion (13.7 Overall Ratio) ............................................................. Gear and Pinion (15.2 Overall Ratio) ............................................................. Bevel Gear (11.2 Overall Ratio) ..................................................................... Bolt ................................................................................................................. Thrust Washer ................................................................................................ Gear ............................................................................................................... Thrust Washer ................................................................................................ Pinion ............................................................................................................. Pin .................................................................................................................. Dowel ............................................................................................................. Pin .................................................................................................................. Differential Carrier .......................................................................................... Retainer .......................................................................................................... O-Ring ............................................................................................................ Bearing ........................................................................................................... Spacer ............................................................................................................ Shim ............................................................................................................... Shim ............................................................................................................... Shim ............................................................................................................... Shim ............................................................................................................... Plug ................................................................................................................ Cover .............................................................................................................. Bolt ................................................................................................................. Spacer (5.0 mm) ............................................................................................. Spacer (5.1 mm) ............................................................................................. Spacer (5.2 mm) ............................................................................................. Spacer (5.3 mm) ............................................................................................. Spacer (5.4 mm) ............................................................................................. Spacer (5.5 mm) ............................................................................................. Spacer (5.6 mm) ............................................................................................. Spacer (5.7 mm) ............................................................................................. Spacer (5.8 mm) ............................................................................................. Spacer (5.9 mm) ............................................................................................. Spacer (3.02 mm) ........................................................................................... Spacer (3.04 mm) ........................................................................................... Spacer (3.06 mm) ........................................................................................... Spacer (3.08 mm) ........................................................................................... Spacer (3.00 mm) ...........................................................................................

G813


QTY 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 12 2 2 4 4 2 3 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8-17

P19780

06-08

DIFFERENTIAL WET BRAKE ITEM

PART NO.

27 28 29 30 31 32 33

580069862 580069861 580069860 580069859 580069858 580069857 580069856

8-18

DESCRIPTION Bearing ........................................................................................................... Nut .................................................................................................................. Seal ................................................................................................................ Cover Plate ..................................................................................................... Retaining Ring ................................................................................................ Flange ............................................................................................................ Plug ................................................................................................................


QTY 1 1 1 1 1 1 1

G813

06-08

P19780

NOTES

G813


8-19

P19781

06-08

WET BRAKE ASSEMBLY (FIGURE 8-8)

8-20


G813

06-08

P19781

WET BRAKE ASSEMBLY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24

580084764 580084760 580084762 580084763 580071576 580069958 580069959 580076341 580069961 580069962 580071589 580071579 580071578 580076342 580071575 580069955 580069954 580069952 580069953 580069951 580071588 580069950 580069967 580069966 580077041 580069949 580069948 580069947 580069965

Drive Axle (11.2 Overall Ratio) ........................................................................... Drive Axle (12.8 Overall Ratio) ........................................................................... Drive Axle (13.7 Overall Ratio) ........................................................................... Drive Axle (15.2 Overall Ratio) ........................................................................... Disk ................................................................................................................ Seal ................................................................................................................ Seal ................................................................................................................ Piston ............................................................................................................. Spring ............................................................................................................. Bolt ................................................................................................................. Brake Disk ...................................................................................................... Bolt ................................................................................................................. Spring ............................................................................................................. Disk (Intermediate) ......................................................................................... Dowel ............................................................................................................. Stud (Bleeding) ............................................................................................... Plug ................................................................................................................ Bearing ........................................................................................................... Lever (Brake) .................................................................................................. O-Ring ............................................................................................................ Bushing (Reduction) ....................................................................................... Bolt ................................................................................................................. Nut .................................................................................................................. Bolt (Left) ........................................................................................................ Bolt (Right) ..................................................................................................... O-Ring ............................................................................................................ Lever .............................................................................................................. Bolt ................................................................................................................. Spacer ............................................................................................................

G813


QTY 1 1 1 1 2 2 2 2 6 6 4 6 6 4 8 2 2 4 2 2 2 8 2 1 1 2 2 2 2

8-21

P19782

06-08

DRIVE TIRE AND WHEEL (FIGURE 8-9) SINGLE MOUNT WITH STANDARD TREAD

KEY: A: 250 x 15-20PR (H80-90FT) B: 300 x 15-20PR (H100-120FT) ITEM 1 1 1 1 2 2 3 4

8-22

PART NO.

DESCRIPTION

580050043 580050044 580050047 580050048 580067472 580067475 505971549 505971526

Tire (Trell) ................................................................................................... Tire (Monarch) ............................................................................................ Tire (Trell) ................................................................................................... Tire (Monarch) ............................................................................................ Wheel Assy ................................................................................................ Wheel Assy ................................................................................................ Wheel Side Ring .................................................................................... Wheel Lock Ring ....................................................................................


QTY A B 2 2 .. .. 2 .. 1 1

.. .. 2 2 .. 2 1 1

G813

06-08

P19783

DRIVE TIRE AND WHEEL (FIGURE 8-10) SINGLE MOUNT WITH WIDE TREAD

KEY: A: 250 x 15-20PR (H80-90FT) B: 300 x 15-20PR (H100-120FT) ITEM 1 1 1 1 2 2 3 4

G813

PART NO.

DESCRIPTION

580050043 580050044 580050047 580050048 580067473 580067476 505971549 505971526

Tire (Trell) ................................................................................................... Tire (Monarch) ............................................................................................ Tire (Trell) ................................................................................................... Tire (Monarch) ............................................................................................ Wheel Assy ................................................................................................ Wheel Assembly ........................................................................................ Wheel Side Ring .................................................................................... Wheel Lock Ring ....................................................................................


QTY A B 2 2 .. .. 2 .. 1 1

.. .. 2 2 .. 2 1 1

8-23

P19784

06-08

DRIVE TIRE AND WHEEL (FIGURE 8-11) DUAL MOUNT

KEY: A: 7.00 x 15-14 PR (H80-90FT) B: 8.25 x 15-14PR (H100-120FT) ITEM 1 1 1 1 2 2 3 4

8-24

PART NO.

DESCRIPTION

580050045 580050046 580050049 580050050 580067474 580067477 505971549 505971526

Tire (Trell) ................................................................................................... Tire (Monarch) ............................................................................................ Tire (Trell) ................................................................................................... Tire (Monarch) ............................................................................................ Wheel Assy ................................................................................................ Wheel Assy ................................................................................................ Wheel Side Ring .................................................................................... Wheel Lock Ring ....................................................................................


QTY A B 4 4 .. .. 4 .. 1 1

.. .. 4 4 .. 4 1 1

G813

06-08

P19785

DRIVE TIRE AND WHEEL (FIGURE 8-12) PNEUMATIC RADIAL

KEY: A: 250/70 R15 (H80-90FT) Single Mount B: 7.00 R15 (H80-90FT) Dual Mount C: 315/70 R15 (H100-120FT) Single Mount D: 8.25 R15 (H100-120FT) Dual Mount ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 G813

PART NO.

DESCRIPTION

580014955 580011097 580014188 580014987 580014960 580011097 580034747 580014987 580014956 580014866 580014189 580014987 580014962 580015806

Pneumatic Tire .......................................................................... Tubeless Bead Seal ............................................................. Pneumatic Tire ..................................................................... Tubeless Bead Seal Valve ................................................... Pneumatic Tire .......................................................................... Tubeless Bead Seal ............................................................. Pneumatic Tire ..................................................................... Tubeless Bead Seal Valve ................................................... Pneumatic Tire .......................................................................... Tire Flap ............................................................................... Pneumatic Tire ..................................................................... Tubeless Bead Seal Valve ................................................... Pneumatic Tire .......................................................................... Tire ....................................................................................... ©2008 Yale Materials Handling Corporation

A 2 1 1 1 .. .. .. .. .. .. .. .. .. ..

QTY B C .. .. .. .. 4 1 1 1 .. .. .. .. .. ..

.. .. .. .. .. .. .. .. 2 1 1 1 .. ..

D .. .. .. .. .. .. .. .. .. .. .. .. 4 1 8-25

P19785

06-08

KEY: A: 250/70 R15 (H80-90FT) Single Mount B: 7.00 R15 (H80-90FT) Dual Mount C: 315/70 R15 (H100-120FT) Single Mount D: 8.25 R15 (H100-120FT) Dual Mount ITEM 1 1 2 2 2 2 2 2 3 4

8-26

PART NO.

DESCRIPTION

580014869 580014987 580067472 580067473 580067474 580067475 580067476 580067477 505971549 505971526 580074525

Tubeless Bead Seal ............................................................. Tubeless Bead Seal Valve ................................................... Wheel Assy ............................................................................... Wheel Assy (Wide) ................................................................... Wheel Assy ............................................................................... Wheel Assy ............................................................................... Wheel Assembly (Wide) ........................................................... Wheel Assy ............................................................................... Wheel Side Ring ................................................................... Wheel Lock Ring .................................................................. Extension ..................................................................................


A .. .. 2 2 .. .. .. .. 1 1 1

QTY B C .. .. .. .. 4 .. .. .. 1 1 1

.. .. .. .. .. 2 2 .. 1 1 1

D 1 1 .. .. .. .. .. 4 1 1 1

G813

SECTION 9

9

STEERING SYSTEM

CONTENTS

SECTION 9 STEERING SYSTEM DESCRIPTION

PAGE

STEER AXLE .................................................................................................................................................. 9-10 STEER CONTROL UNIT ................................................................................................................................. 9-6 STEER CYLINDER ......................................................................................................................................... 9-14 STEER TIRE AND WHEEL ............................................................................................................................. 9-16 STEERING COLUMN AND ATTACHING PARTS .......................................................................................... 9-2 STEERING COLUMN ASSEMBLY ................................................................................................................. 9-4 STEERING LINES ........................................................................................................................................... 9-8

G813


9-1

P19786

06-08

STEERING COLUMN AND ATTACHING PARTS (FIGURE 9-1)

ITEM 1 2 3 3 4 5 5 6 7

PART NO. 580032011 580065002 580046399 580045338 580058078 580081787 a 580081786 a 580064736 a 580064805

DESCRIPTION Capscrew ............................................................................................................ Horn Button ......................................................................................................... Steering Wheel (Without Spinner Knob) ............................................................. Steering Wheel (With Spinner Knob) .................................................................. Knob ................................................................................................................ Steering Column (Gasoline and LPG) (FP19787 [Page 9-4])............................ Steering Column (Diesel) (FP19787 [Page 9-4])............................................... Isolator ................................................................................................................. Spacer .................................................................................................................

QTY 4 1 1 1 1 1 1 8 4

FOOTNOTES: a For Vehicles With Diesel Engines Only

9-2


G813

06-08

P19786

NOTES

G813


9-3

P19787

06-08

STEERING COLUMN ASSEMBLY (FIGURE 9-2)

9-4


G813

06-08

P19787

STEERING COLUMN ASSEMBLY ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

580081787 580081786 580049808 580078691 ..... ..... ..... ..... ..... ..... 580049809 580078690 ..... ..... 580049810 ..... 580049811 ..... ..... 580049812 ..... ..... ..... ..... 580049806 ..... ..... ..... 580049807 ..... ..... .....

Steering Column (Gasoline and LPG) ................................................................ Steering Column (Diesel) .................................................................................... Kit-Support ..................................................................................................... Kit-Support (Diesel) ........................................................................................ Support ....................................................................................................... Spacer ........................................................................................................ Joint ............................................................................................................ Nut .............................................................................................................. Washer ....................................................................................................... Screw ......................................................................................................... Kit-Shaft (Upper) ............................................................................................ Kit-Shaft (Upper) ............................................................................................ Shaft Assembly (Upper) ............................................................................. Housing Assembly ..................................................................................... Kit-Nut ............................................................................................................ Nut .............................................................................................................. Kit-Shaft (Lower) ............................................................................................ Shaft Assembly (Lower) ............................................................................. Pin .............................................................................................................. Kit-Contact ...................................................................................................... Contact Assembly (Horn) ........................................................................... Screw ......................................................................................................... Fastener ..................................................................................................... Connector ................................................................................................... Kit-Pivot (Lower) ............................................................................................. Bolt (Pivot) .................................................................................................. Bushing ...................................................................................................... Nut .............................................................................................................. Kit-Gas Spring ................................................................................................ Gas Spring ................................................................................................. Pin .............................................................................................................. Pin ..............................................................................................................

G813


QTY 1 1 1 1 1 4 1 2 2 2 1 1 1 1 1 2 1 1 1 1 1 4 1 1 1 2 2 2 1 1 1 1

9-5

P19788

06-08

STEER CONTROL UNIT (FIGURE 9-3)

9-6


G813

06-08

P19788

STEER CONTROL UNIT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

580087257 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 580056021

Steering Control Unit .......................................................................................... Dust Seal ........................................................................................................ Housing .......................................................................................................... Relief Valve .................................................................................................... Bushing .......................................................................................................... Check Ball ...................................................................................................... Check Ball ...................................................................................................... Seat ................................................................................................................ O-Ring ............................................................................................................ Bearing Set ..................................................................................................... Ring ................................................................................................................ Spool .............................................................................................................. Pin .................................................................................................................. Sleeve ............................................................................................................ Spring Set ....................................................................................................... Shaft ............................................................................................................... O-Ring ............................................................................................................ Plate ............................................................................................................... Gear Set ......................................................................................................... Gear Ring ....................................................................................................... Cover .............................................................................................................. Washer ........................................................................................................... Special Screw ................................................................................................. Capscrew ....................................................................................................... Priority Valve Plug .......................................................................................... Diagnostic Plug (Supply Pressure) ................................................................. Cap ................................................................................................................. System Relief Valve ....................................................................................... O-Ring ........................................................................................................ Back-Up Ring ............................................................................................. O-Ring ........................................................................................................ Cartridge .................................................................................................... Seat ............................................................................................................ Spring ......................................................................................................... Plug ............................................................................................................ Anti-Tamper Ring ....................................................................................... Snap Ring .................................................................................................. Kit-Capscrew ......................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 7 2 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1

580054569

Kit-Seal ...............................................................................................................

1

G813


QTY

9-7

P19789

06-08

STEERING LINES (FIGURE 9-4)

9-8


G813

06-08

P19789

STEERING LINES ITEM 1 1 1 2 3 4 4 5 5 6 7 7 7 8 8 8

PART NO. 580039351 580063949 052645200 580026621 580045558 b 580088060 a 580088708 b 580088706 a 580088707 580047714 580020430 580063949 052645300 580039350 580063949 052645300

DESCRIPTION Fitting ................................................................................................................... O-Ring ............................................................................................................. O-Ring ............................................................................................................. Nut ....................................................................................................................... Clip ...................................................................................................................... Hose Assy ........................................................................................................... Hose Assy ........................................................................................................... Hose Assy ........................................................................................................... Hose Assy ........................................................................................................... Capscrew ............................................................................................................ Fitting ................................................................................................................... O-Ring ............................................................................................................. O-Ring ............................................................................................................. Fitting ................................................................................................................... O-Ring ............................................................................................................. O-Ring .............................................................................................................

FOOTNOTES: a GP/GLP/GDP100-120VX

G813

QTY

b

2 1 1 6 6 1 1 1 1 6 1 1 2 1 1 1

GP/GLP/GDP80-90VX


9-9

P19790

06-08

STEER AXLE (FIGURE 9-5)

9-10


G813

06-08

P19790

STEER AXLE ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

580042227 072387302 072387301 504224231 504224298 580042229 504224242 520045589 504225236 065001000 580001875 504224266 580009744 580009745 580009746 580009734 065000900 580009733 502566904 931014904 015631500 580052360 015918200 580008277 580052361 580052283 580052264 015631500 580009637 580068690 311323023 449022041 580075394 504224217 053236500 580002014 580074133 580014161 580014163 580001878 015418800 520044815 504227283 520049820 504224218 580042230 580042228 580035563 580048175 909882405 449021010

Steer Axle Assembly ........................................................................................... Bearing Cup ........................................................................................................ Bearing Cone ...................................................................................................... Wear Sleeve ....................................................................................................... Seal ..................................................................................................................... Spindle (RH) ....................................................................................................... Seal ..................................................................................................................... Seal ..................................................................................................................... O-Ring ................................................................................................................ Bearing Cone ...................................................................................................... Dust Cap ............................................................................................................. Plug ................................................................................................................ Shim (0.005 in.) .................................................................................................. Shim (0.007 in.) .................................................................................................. Shim (0.020 in.) .................................................................................................. Bearing Cap ........................................................................................................ Bearing Cup ................................................................................................... Bearing Cap ................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Grease Fitting ..................................................................................................... Pin ....................................................................................................................... Snap Ring ........................................................................................................... Seal ..................................................................................................................... Pin ....................................................................................................................... Tie Rod ............................................................................................................... Bushing .......................................................................................................... Grease Fitting ................................................................................................. Tie Rod ........................................................................................................... Steering Cylinder (FP19791 [Page 9-14])......................................................... Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Hub ..................................................................................................................... Wear Sleeve ................................................................................................... Bearing Cup ................................................................................................... Wheel Stud ..................................................................................................... Wheel Hub ...................................................................................................... Bearing Cup ................................................................................................... Bearing Cone ...................................................................................................... Lockwasher ......................................................................................................... Cotter Pin ............................................................................................................ Nut ...................................................................................................................... Cap ..................................................................................................................... Bearing Cone ...................................................................................................... Seal ..................................................................................................................... Spindle (LH) ........................................................................................................ Steering Axle (Frame) ......................................................................................... Rubber Mount ..................................................................................................... Plate .................................................................................................................... Nut ...................................................................................................................... Washer ...............................................................................................................

G813


QTY 1 2 2 2 2 1 2 2 2 2 2 1 2 2 4 2 1 1 6 6 4 2 8 8 2 2 2 2 1 1 8 8 2 1 1 5 1 1 2 2 2 2 2 2 2 1 1 2 2 4 8 9-11

P19790

06-08

STEER AXLE ITEM

PART NO.

DESCRIPTION

49 50 51

502565903 520045594 580003941

Capscrew ............................................................................................................ Rubber Mount ..................................................................................................... Wheel Nut ...........................................................................................................

9-12


QTY 4 2 10

G813

06-08

P19790

NOTES

G813


9-13

P19791

06-08

STEER CYLINDER (FIGURE 9-6)

9-14


G813

06-08

P19791

STEER CYLINDER ITEM 1 2 3 4 5 6 7 8 9

G813

PART NO.

DESCRIPTION

580068690 580079937 524214603 580052511 580048315 580074187 500167917 580006367 580075342 504305713

Steering Cylinder ................................................................................................ Cylinder Rod ................................................................................................... Rod Wiper ...................................................................................................... Rod Seal ......................................................................................................... End Cap ......................................................................................................... O-Ring ............................................................................................................ Back-Up Ring ................................................................................................. O-Ring ............................................................................................................ Tube Wldmt-Cylinder ...................................................................................... Seal ................................................................................................................

1 1 2 2 2 2 2 2 1 1

580058187

Kit-Seal ...............................................................................................................

1


QTY

9-15

P19792

06-08

STEER TIRE AND WHEEL (FIGURE 9-7)

KEY: A: 7.00 x 12-14PR B: 7.00 x 12 Solid Pneumatic C: 7.00 R12 Radial ITEM 1 1 1 1 1 1 2 3 4

9-16

PART NO.

DESCRIPTION

580043308 580079611 580014954 505973583 580014862 580014987 580067484 580073903 580073904

Tire Flap (Trell) .................................................................................. Tire (Monarch) ................................................................................... Pneumatic Tire (Michelin XZM) ......................................................... Pneumatic Tire .............................................................................. Tire Flap ........................................................................................ Tubeless Bead Seal Valve ............................................................ Rim .................................................................................................... Ring ............................................................................................... Lockring .........................................................................................


A 2 .. .. .. .. .. 2 1 1

QTY B .. 2 .. .. .. .. 2 1 1

C .. .. 2 1 1 1 2 1 1

G813

SECTION 10

10

BRAKE SYSTEM

CONTENTS

SECTION 10 BRAKE SYSTEM DESCRIPTION

PAGE

BRAKE ASSEMBLY GP/GLP/GDP100-120VX - DRY BRAKE .................................................................................................... GP/GLP/GDP80-90VX - DRY BRAKE ........................................................................................................ BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL - WET BRAKE ............................................................................................... BRAKE LINKAGE DUAL PEDAL - DRY BRAKE ...................................................................................................................... DUAL PEDALS - WET BRAKE ................................................................................................................... SINGLE PEDAL - DRY BRAKE .................................................................................................................. SINGLE PEDAL - WET BRAKE .................................................................................................................. BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... PARK BRAKE ASSEMBLY .............................................................................................................................

G813


10-18 10-16 10-24 10-6 10-12 10-2 10-10 10-22 10-20

10-1

P19794

06-08

BRAKE LINKAGE (FIGURE 10-1) SINGLE PEDAL — DRY BRAKE

10-2


G813

06-08

P19794

BRAKE LINKAGE SINGLE PEDAL – DRY BRAKE ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 21 22 23 24 25 26 27 28 28 29 30 30 30 31 32 32 32 33 33 33 34 35 35 36 37 38 38 38

449015112 580056625 580047034 580044785 580058269 580026812 580050676 580070016 580037180 580047919 580047714 580030975 922627300 580030966 580044860 580042794 580042842 580057831 501702902 580060576 580076790 580080011 580077299 580052279 810528500 580076897 580047742 449015014 580040128 580075101 580075099 580052931 580039347 504155200 052645200 580074768 580055804 052645300 504155200 580071113 580063949 052645500 580005640 580064915 052645200 580056373 580059254 580019860 580039385 056363300

Locknut ................................................................................................................ Bracket (Inching Sensor) ..................................................................................... Capscrew ............................................................................................................ Sensor (Brake Position) ...................................................................................... Capscrew ............................................................................................................ Clip ...................................................................................................................... Clip (Key Hole) .................................................................................................... Bracket Wldmt ..................................................................................................... Capscrew ............................................................................................................ Nut ....................................................................................................................... Capscrew ............................................................................................................ Screw (Button Head) ........................................................................................... Holder .................................................................................................................. Capscrew ............................................................................................................ Insert ................................................................................................................... Clamp (Swivel) .................................................................................................... Clamp .................................................................................................................. Bushing ............................................................................................................... Loctite .................................................................................................................. Bracket ................................................................................................................ Reservoir ............................................................................................................. Diaphragm ....................................................................................................... Cap .................................................................................................................. Spring (RH) ......................................................................................................... Fitting ................................................................................................................... Hose (Upper Brake Feed) ................................................................................... Bumper ................................................................................................................ Nut ....................................................................................................................... Bolt ...................................................................................................................... Pedal (GP/GLP/GDP80VX) ................................................................................. Pedal (GP/GLP/GDP90-120VX) .......................................................................... Rubber Pad ......................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. O-Ring ............................................................................................................. Hose Assy ........................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. O-Ring ............................................................................................................. Fitting ................................................................................................................... O-Ring ............................................................................................................. O-Ring ............................................................................................................. Hose .................................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. Hose Assy (Brake) .............................................................................................. Transducer .......................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. O-Ring .............................................................................................................

G813


QTY 2 1 2 1 2 1 1 1 1 1 2 1 1 2 2 2 1 2 AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10-3

P19794

06-08

BRAKE LINKAGE SINGLE PEDAL – DRY BRAKE ITEM

PART NO.

39 40 41 42 43 43 44 44 45 45 46 47 48 49 49

580080176 580049231 580000868 580056624 502056906 b 511405800 580077616 056363300 580075851 052645700 580076769 580000242 580049011 580077615 056363300 a 580077316 a 312850042


10-4

DESCRIPTION

QTY

Master Cylinder (FP19803 [Page 10-22]).......................................................... Capscrew ............................................................................................................ Lockring ............................................................................................................... Pin (Rod End) ...................................................................................................... Clamp .................................................................................................................. Clamp (Worm Screw) .......................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. Fitting ................................................................................................................... O-Ring ............................................................................................................. Cylinder Block ..................................................................................................... Hose .................................................................................................................... Capscrew ............................................................................................................ Fitting ................................................................................................................... O-Ring ............................................................................................................. Label (Brake Fluid Warning) ................................................................................ Strap Clamp ........................................................................................................

b

1 2 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

Optional


G813

06-08

P19794

NOTES

G813


10-5

P19797

06-08

BRAKE LINKAGE (FIGURE 10-2) DUAL PEDAL — DRY BRAKE

10-6


G813

06-08

P19797

BRAKE LINKAGE DUAL PEDAL – DRY BRAKE ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 31 32 32 32 33 33 33 34 35 35 36 37 38 38

449015112 580056625 580047034 580044785 580058269 580026812 580030966 580050676 580070016 580047742 580037180 580047919 580047714 580030975 922627300 580060576 580076790 934404300 580080011 580077299 502056906 b 511405800 014979500 015915100 580055299 580057831 501702902 580052280 580052353 580052933 580074515 449015014 580076897 580039347 504155200 052645200 580074768 580055804 052645300 504155200 580071113 052645500 580063949 580005640 580064915 052645200 580056373 580059254 580019860 580039385

G813

DESCRIPTION Locknut ................................................................................................................ Bracket (Inching Sensor) ..................................................................................... Capscrew ............................................................................................................ Sensor (Brake Position) ...................................................................................... Capscrew ............................................................................................................ Clip (Connector) .................................................................................................. Capscrew ............................................................................................................ Clip (Key Hole) .................................................................................................... Bracket Wldmt ..................................................................................................... Bumper ................................................................................................................ Capscrew ............................................................................................................ Nut ....................................................................................................................... Capscrew ............................................................................................................ Screw (Button Head) ........................................................................................... Holder .................................................................................................................. Bracket ................................................................................................................ Reservoir ............................................................................................................. Tank ................................................................................................................ Diaphragm ....................................................................................................... Cap .................................................................................................................. Clamp .................................................................................................................. Clamp (Worm Screw) .......................................................................................... Woodruff Key ....................................................................................................... Snap Ring ............................................................................................................ Hose Assy (Brake) .............................................................................................. Bushing ............................................................................................................... Loctite .................................................................................................................. Spring (RH) ......................................................................................................... Brake Pedal (RH) ................................................................................................ Pad ...................................................................................................................... Brake Pedal (LH) ................................................................................................. Nut ....................................................................................................................... Hose (Upper Brake Feed) ................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. O-Ring ............................................................................................................. Hose Assy ........................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. O-Ring ............................................................................................................. Fitting ................................................................................................................... O-Ring ............................................................................................................. O-Ring ............................................................................................................. Hose .................................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. Hose Assy ........................................................................................................... Transducer .......................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. ©2008 Yale Materials Handling Corporation

QTY 2 1 2 1 2 1 2 1 1 1 1 1 6 1 1 1 1 1 1 1 4 4 1 1 1 2 AR 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10-7

P19797

06-08

BRAKE LINKAGE DUAL PEDAL – DRY BRAKE ITEM

PART NO.

38 39 40 41 42 43 44 45 46 47 48 49 49 50 50 51 51 52 53 54 55 55

056363300 580080176 580049231 580000868 580056624 580044860 520037811 580052281 580042842 580042794 580040128 580052351 580055257 580077616 056363300 810528500 052645700 580076769 580000242 580049011 580077615 056363300 a 580077316 a 312850042


10-8

DESCRIPTION

QTY

O-Ring ............................................................................................................. Master Cylinder (FP19803 [Page 10-22]).......................................................... Capscrew ............................................................................................................ Lockring ............................................................................................................... Pin (Rod End) ...................................................................................................... Insert ................................................................................................................... Bushing ............................................................................................................... Spring (LH) .......................................................................................................... Clamp .................................................................................................................. Clamp (Swivel) .................................................................................................... Bolt ...................................................................................................................... Crank (GP/GLP/GDP90-120VX) ......................................................................... Crank (GP/GLP/GDP80VX) ................................................................................ Fitting ................................................................................................................... O-Ring ............................................................................................................. Fitting ................................................................................................................... O-Ring ............................................................................................................. Cylinder Block ..................................................................................................... Hose .................................................................................................................... Capscrew ............................................................................................................ Fitting ................................................................................................................... O-Ring ............................................................................................................. Label (Brake Fluid Warning) ................................................................................ Strap Clamp ........................................................................................................

b

1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Optional


G813

06-08

P19797

NOTES

G813


10-9

P19798

06-08

BRAKE LINKAGE (FIGURE 10-3) SINGLE PEDAL — WET BRAKE

10-10


G813

06-08

P19798

BRAKE LINKAGE SINGLE PEDAL – WET BRAKE ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 20 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 36 37 38

449015112 580056625 580047034 580044785 580058269 580026812 580050676 580070016 580037180 580047919 580047714 580030975 922627300 580056815 580044860 580077615 056363300 580076897 580057831 580060576 580076790 934404300 580080011 580077299 580052279 502056906 a 511405800 580000242 580047742 449015014 580040128 501702902 580075100 580052931 580059254 580052701 580049231 580000868 580056624 580077616 056363300 810528500 052645700 580076769 580049011

DESCRIPTION Locknut ................................................................................................................ Bracket (Inching Sensor) ..................................................................................... Capscrew ............................................................................................................ Sensor (Brake Position) ...................................................................................... Capscrew ............................................................................................................ Clip ...................................................................................................................... Clip (Key Hole) .................................................................................................... Bracket Wldmt ..................................................................................................... Capscrew ............................................................................................................ Nut ....................................................................................................................... Capscrew ............................................................................................................ Screw (Button Head) ........................................................................................... Holder .................................................................................................................. Capscrew ............................................................................................................ Insert ................................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. Hose .................................................................................................................... Bushing ............................................................................................................... Bracket ................................................................................................................ Reservoir ............................................................................................................. Tank ................................................................................................................ Diaphragm ....................................................................................................... Cap .................................................................................................................. Spring (RH) ......................................................................................................... Clamp .................................................................................................................. Clamp (Worm Screw) .......................................................................................... Hose (Brake Feed) .............................................................................................. Bumper ................................................................................................................ Nut ....................................................................................................................... Bolt ...................................................................................................................... Loctite .................................................................................................................. Pedal ................................................................................................................... Rubber Pad ......................................................................................................... Transducer .......................................................................................................... Master Cylinder (FP19803 [Page 10-22]).......................................................... Capscrew ............................................................................................................ Lockring ............................................................................................................... Pin (Rod End) ...................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. Fitting ................................................................................................................... O-Ring ............................................................................................................. Cylinder Block ..................................................................................................... Capscrew ............................................................................................................

QTY 2 1 2 1 2 1 1 1 1 1 6 1 1 2 2 1 1 1 2 1 1 1 1 1 1 4 4 1 1 1 1 AR 1 1 1 1 4 1 1 1 1 1 1 1 1

FOOTNOTES: a Optional

G813


10-11

P19799

06-08

BRAKE LINKAGE (FIGURE 10-4) DUAL PEDALS — WET BRAKE

10-12


G813

06-08

P19799

BRAKE LINKAGE DUAL PEDALS – WET BRAKE ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 17 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 38 39 40 41 41 42 42

449015112 580056625 580047034 580044785 580058269 580026812 580056815 580050676 580070016 580047742 580037180 580047919 580047714 580030975 922627300 580060576 580076790 934404300 580077298 580080011 580077299 502056906 a 511405800 014979500 015915100 580057831 501702902 580052280 580052353 580052933 580074515 449015014 580000242 580059254 580052701 580049231 580000868 580056624 580044860 520037811 580052281 580077615 056363300 580076897 580040128 580054153 580077616 056363300 810528500 052645700

G813

DESCRIPTION Locknut ................................................................................................................ Bracket (Inching Sensor) ..................................................................................... Capscrew ............................................................................................................ Sensor (Brake Position) ...................................................................................... Capscrew ............................................................................................................ Clip (Connector) .................................................................................................. Capscrew ............................................................................................................ Clip (Key Hole) (Key Hole) .................................................................................. Bracket Wldmt ..................................................................................................... Bumper ................................................................................................................ Capscrew ............................................................................................................ Nut ....................................................................................................................... Capscrew ............................................................................................................ Screw (Button Head) ........................................................................................... Holder .................................................................................................................. Bracket ................................................................................................................ Reservoir ............................................................................................................. Tank ................................................................................................................ Diaphragm ....................................................................................................... Diaphragm ....................................................................................................... Cap .................................................................................................................. Clamp .................................................................................................................. Clamp (Worm Screw) .......................................................................................... Woodruff Key ....................................................................................................... Snap Ring ............................................................................................................ Bushing ............................................................................................................... Loctite .................................................................................................................. Spring (RH) ......................................................................................................... Brake Pedal (RH) ................................................................................................ Pad ...................................................................................................................... Brake Pedal (LH) ................................................................................................. Nut ....................................................................................................................... Hose (Brake Feed) .............................................................................................. Transducer .......................................................................................................... Master Cylinder (FP19803 [Page 10-22]).......................................................... Capscrew ............................................................................................................ Lockring ............................................................................................................... Pin (Rod End) ...................................................................................................... Insert ................................................................................................................... Bushing ............................................................................................................... Spring (LH) .......................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. Hose .................................................................................................................... Bolt ...................................................................................................................... Crank ................................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. Fitting ................................................................................................................... O-Ring ............................................................................................................. ©2008 Yale Materials Handling Corporation

QTY 2 1 2 1 2 1 2 1 1 1 1 1 6 1 1 1 1 1 1 1 1 4 4 1 1 2 AR 1 1 2 1 1 1 1 1 4 1 1 2 2 1 1 1 1 1 1 1 1 1 1 10-13

P19799

06-08

BRAKE LINKAGE DUAL PEDALS – WET BRAKE ITEM

PART NO.

DESCRIPTION

43 44

580076769 580049011

Cylinder Block ..................................................................................................... Capscrew ............................................................................................................

QTY 1 1


10-14


G813

06-08

P19799

NOTES

G813


10-15

P19800

06-08

BRAKE ASSEMBLY (FIGURE 10-5) GP/GLP/GDP80-90VX — DRY BRAKE

10-16


G813

06-08

P19800

BRAKE ASSEMBLY GP/GLP/GDP80-90VX – DRY BRAKE KEY: A: Left Hand B: Right Hand ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 6 7 8 9 10 10 11 11 11 11 12 12 12 12 13 14 15 16 17 18 18

580092280 580092281 580092284 580092285 580071341 580071340 580071321 ..... 580071329 580071330 ..... ..... 449022018 580092286 580092287 580090177 ..... ..... ..... 580076326 ..... ..... ..... ..... ..... ..... ..... ..... 580090162 580090163

Brake Assy (Left Hand) .............................................................................. Brake Assy (Right Hand) ............................................................................ Brake Assy (Left Hand) (Without Cable) ................................................ Brake Assy (Right Hand) (Without Cable) ............................................. Bolt .................................................................................................... Spring Washer ................................................................................... Wheel Cylinder .................................................................................. Bleeder Valve ................................................................................ Backplate (LH) ................................................................................... Backplate (RH) .................................................................................. Retainer ......................................................................................... Bolt ................................................................................................ Washer .......................................................................................... Kit-Brake Shoe .................................................................................. Kit-Brake Shoe .................................................................................. Kit-Spring ........................................................................................... Spring ............................................................................................ Tension Spring .............................................................................. Spring ............................................................................................ Kit-Adjuster ........................................................................................ Adjuster ......................................................................................... Bolt ................................................................................................ Washer .......................................................................................... Hole Plug ........................................................................................... Hole Plug ........................................................................................... Bolt .................................................................................................... Spring Washer ................................................................................... Dust Shield ............................................................................................ Parking Brake Cable (LH) ...................................................................... Parking Brake Cable (RH) .....................................................................

G813


QTY A B 1 .. 1 .. 2 2 1 1 1 .. 1 2 2 1 .. 1 1 1 1 1 1 1 2 2 2 2 2 1 1 ..

.. 1 .. 1 2 2 1 1 .. 1 1 2 2 .. 1 1 1 1 1 1 1 1 2 2 2 2 2 1 .. 1

10-17

P19801

06-08

BRAKE ASSEMBLY (FIGURE 10-6) GP/GLP/GDP100-120VX — DRY BRAKE

10-18


G813

06-08

P19801

BRAKE ASSEMBLY GP/GLP/GDP100-120VX – DRY BRAKE KEY: A: Left Hand B: Right Hand ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 6 7 8 9 10 10 10 10 11 12 12 12 12 13 14 15 16 17 18 18

580090160 580090161 580090166 580090167 580071341 580071340 580071322 ..... 580071333 580071334 ..... ..... 449022018 580071320 580076325 580071319 580076324 580090168 580073246 580076329 ..... ..... ..... ..... ..... ..... ..... 580090162 580090163

Brake Assembly (LH) ................................................................................. Brake Assembly (RH) ................................................................................. Brake Assembly (LH, without cable) ...................................................... Brake Assembly (RH, without cable) ..................................................... Bolt .................................................................................................... Spring Washer ................................................................................... Kit-Repair Wheel Cylinder ................................................................. Bleeder Valve ................................................................................ Anchor Plate Assembly (LH) ............................................................. Anchor Plate Assembly (RH) ............................................................. Retainer ......................................................................................... Bolt ................................................................................................ Washer .......................................................................................... Kit-Brake Shoe .................................................................................. Kit-Brake Shoe .................................................................................. Kit-Brake Shoe .................................................................................. Kit-Brake Shoe .................................................................................. Kit-Spring ........................................................................................... Kit-Adjuster ........................................................................................ Kit-Adjuster ........................................................................................ Washer .......................................................................................... Bolt ................................................................................................ Hole Plug ........................................................................................... Hole Plug ........................................................................................... Bolt .................................................................................................... Spring Washer ................................................................................... Dust Shield ........................................................................................ Parking Brake Cable (LH) ...................................................................... Parking Brake Cable (RH) .....................................................................

G813


QTY A B 1 .. 1 .. 4 4 1 1 1 .. 1 2 2 .. .. 1 1 1 1 1 2 1 2 2 2 2 1 1 ..

.. 1 .. 1 4 4 1 1 .. 1 1 2 2 1 1 .. .. 1 1 1 2 1 2 2 2 2 1 .. 1

10-19

P19802

06-08

PARK BRAKE ASSEMBLY (FIGURE 10-7)

10-20


G813

06-08

P19802

PARK BRAKE ASSEMBLY KEY: A: With Cab B: With Overhead Guard ITEM

PART NO.

1 1 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15

580080972 580080971 580081500 580081499 580084626 580044785 580026812 580050676 940600906 580047034 580037180 a 580076523 a 580076524 a 501921905 a 580049010 a 580073882 a 312823020 a 580049231 a 580056624 a 580063952

DESCRIPTION Parking Brake ............................................................................................. Parking Brake ............................................................................................. Parking Brake Lever .............................................................................. Parking Brake Lever .............................................................................. Grip .................................................................................................... Sensor (Brake Position) ......................................................................... Clip ......................................................................................................... Clip (Key Hole) ....................................................................................... Washer .................................................................................................. Capscrew ............................................................................................... Capscrew ................................................................................................... Parking Brake Cable (LH) .......................................................................... Parking Brake Cable (RH) .......................................................................... Clamp ......................................................................................................... Capscrew ................................................................................................... Bracket ....................................................................................................... Clamp ......................................................................................................... Capscrew ................................................................................................... Pin (Rod End) ............................................................................................. Lockring ......................................................................................................

QTY A B .. 1 .. 1 1 1 1 1 2 2 4 1 1 3 3 1 1 2 2 2

1 .. 1 .. 1 1 1 1 2 2 4 1 1 3 3 1 1 2 2 2

FOOTNOTES: a Used with Wet Brake System, for dry brakes see Dry Brake Assembly

G813


10-21

P19803

06-08

BRAKE MASTER CYLINDER ASSEMBLY (FIGURE 10-8)

KEY: A: 2096079 B: 1569527 ITEM

1 1 1 2 2 2 3 4 5 6 7 8 9

10-22

QTY A B

PART NO.

DESCRIPTION

580080176 580052701 ..... 580085536 580091367 580085537 580085539 ..... ..... ..... ..... ..... ..... ..... .....

Master Cylinder (31.75 Bore) ..................................................................... Master Cylinder (38.1 Bore) ....................................................................... Booster .................................................................................................. Brake Booster ........................................................................................ Kit-Repair Brake Booster ................................................................... Master Cylinder ...................................................................................... Master Cylinder ...................................................................................... Housing ............................................................................................. Spring ................................................................................................ Retainer ............................................................................................. Seal (Pressure) ................................................................................. Washer .............................................................................................. Piston ................................................................................................ Seal (Retaining) ................................................................................. Snap Ring ..........................................................................................

1 .. .. 1 1 1 .. 1 1 1 1 1 1 1 1

.. 1 .. 1 1 .. 1 1 1 1 1 1 1 1 1

580060996 a 580069323 580069324

Kit-Repair Minor-Master Cyl (31.75 Bore) ............................................. Kit-Repair Major-Master Cyl (38.1 Bore) .................................................... Kit-Repair Minor-Master Cyl (38.1 Bore) ...............................................

1 .. ..

.. 1 1


G813

06-08

P19803

FOOTNOTES: a Includes Minor Repair Kit

G813


10-23

O19804

06-08

BRAKE COOLING SYSTEM (FIGURE 10-9) SINGLE AND DUAL PEDAL — WET BRAKE

10-24


G813

06-08

O19804

BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL – WET BRAKE ITEM

PART NO.

DESCRIPTION

1 2 3 3 3 4 5 6 7 7 8 9 9 9 10 11 12 13 14 15 15 16 17 18 19 20 20 21 22 23 24 25 26 27 28 29

580074759 580052736 580055804 052645300 504155200 580041369 580042794 580074768 580007707 580005640 580064915 580039347 052645200 504155200 580056657 580020576 580070009 580056638 580070010 580039365 504155200 580074710 580019808 580019805 580074862 580039364 580039385 580075334 580055825 580074709 580075331 057090400 580039914 580073670 580073781 580073671

Fitting .................................................................................................................. Hose Clamp ........................................................................................................ Fitting .................................................................................................................. O-Ring ............................................................................................................ O-Ring ............................................................................................................ Clamp (Swivel) .................................................................................................... Clamp (Swivel) .................................................................................................... Hose Assy (High Temperature) .......................................................................... Hose ................................................................................................................... Hose ................................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. O-Ring ............................................................................................................ O-Ring ............................................................................................................ Bracket ................................................................................................................ Fitting .................................................................................................................. Tube (Booster Supply) ........................................................................................ Clip ...................................................................................................................... Hose Assy (Booster Supply) ............................................................................... Fitting .................................................................................................................. O-Ring ............................................................................................................ Tube (Cooling Inlet) ............................................................................................ Fitting .................................................................................................................. Fitting .................................................................................................................. Tube .................................................................................................................... Fitting .................................................................................................................. O-Ring ............................................................................................................ Tube .................................................................................................................... Hose Assy (Brake Actuation) .............................................................................. Tube (Cooling Inlet) ............................................................................................ Block ................................................................................................................... Fitting .................................................................................................................. Hose Clamp ........................................................................................................ Hose (Left Hand Formed Axle Return) ............................................................... Fitting .................................................................................................................. Hose (Right Hand Formed Axle Return) .............................................................

G813


QTY 2 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 3 1 1 3 1 1 1 1 2 4 1 1 1

10-25

O19804

06-08

NOTES

10-26


G813

SECTION 11

11

HYDRAULIC SYSTEM

CONTENTS

SECTION 11 HYDRAULIC SYSTEM DESCRIPTION

PAGE

AUXILIARY HOSES ........................................................................................................................................ CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL - THREE FUNCTION ........................................................................................ ELECTRONIC CONTROL - FOUR FUNCTION .......................................................................................... MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... ELECTRO HYDRAULIC POPPET VALVE THREE AND FOUR FUNCTION ................................................................................................................. GEAR PUMP ................................................................................................................................................... HAND LEVERS FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. HYDRAULIC FILTER ...................................................................................................................................... HYDRAULIC SUPPLY AND RETURN ............................................................................................................ TILT HOSES .................................................................................................................................................... TILT CYLINDER AND MAST INSTALLATION ................................................................................................ TILT CYLINDERS ............................................................................................................................................ VALVE ASSEMBLY, AUXILIARY ONE AND TWO MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... VALVE ASSEMBLY, AUXILIARY ONE SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... VALVE ASSEMBLY, AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... VALVE ASSEMBLY, OUTLET SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... MANUAL CONTROL VALVE ...................................................................................................................... VALVE ASSEMBLY, TILT SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... VENT LINE GROUP ........................................................................................................................................

11-40

G813


11-24 11-26 11-16 11-32 11-6 11-12 11-14 11-8 11-10 11-4 11-2 11-42 11-46 11-48 11-20 11-34 11-36 11-28 11-18 11-38 11-22 11-30 11-44

11-1

P19805

06-08

HYDRAULIC SUPPLY AND RETURN (FIGURE 11-1)

11-2


G813

06-08

P19805

HYDRAULIC SUPPLY AND RETURN ITEM

PART NO.

1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 19 19 19 19 20 21 21 22 23 24 25 25 25 26 27 28 29 30 31 32 33

580052148 e 580049602 580067256 580072389 052645300 580052115 580039912 580056337 580066272 580026610 580068084 580027573 580071013 580036691 580064821 580046107 580083010 580047714 580020431 580061267 052645500 c 580066704 a 580061830 b 580070656 c 580089187 520042831 580053784 052645800 580064820 580050641 580072519 580020577 580061267 052645500 502056903 580090239 580066452 580027573 449001343 580074469 580090824 580090823 d 580036666

DESCRIPTION Hydraulic Filter (FP19806 [Page 11-4]).............................................................. Pressure Switch .................................................................................................. Dipstick ................................................................................................................ Fitting ................................................................................................................... O-Ring ............................................................................................................. Hose .................................................................................................................... Hose Clamp ......................................................................................................... Breather ............................................................................................................... Surge Tank .......................................................................................................... Capscrew ............................................................................................................ Spacer ................................................................................................................. Nut (Flange) ........................................................................................................ Strainer ................................................................................................................ Hose Clamp ......................................................................................................... Hose .................................................................................................................... Hose Clamp ......................................................................................................... Tube .................................................................................................................... Capscrew ............................................................................................................ Fitting ................................................................................................................... O-Ring ............................................................................................................. O-Ring ............................................................................................................. Gear Pump (41.3 cc) ........................................................................................... Gear Pump (46.5cc) ............................................................................................ Gear Pump (51.6 cc) ........................................................................................... Gear Pump (32.5 cc) (FP19807 [Page 11-6]).................................................... Adhesive .............................................................................................................. Adapter ................................................................................................................ O-Ring ............................................................................................................. Hose .................................................................................................................... Capscrew ............................................................................................................ Hose Assy ........................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. O-Ring ............................................................................................................. Clamp .................................................................................................................. Hose Assy ........................................................................................................... Fitting ................................................................................................................... Nut (Flange) ........................................................................................................ Capscrew ............................................................................................................ Seal ..................................................................................................................... Retainer ............................................................................................................... Retainer ............................................................................................................... Plug (With O-Ring) ..............................................................................................

FOOTNOTES: a GDP80-90VX Diesel b GP/GLP/GDP100-120VX c GP/GLP80-90VX Gasoline and LPG

G813

QTY

d e

1 1 1 1 1 1 2 1 1 2 1 2 1 4 1 2 1 3 1 1 1 1 1 1 1 AR 1 1 1 2 1 1 1 1 2 1 1 4 4 4 4 4 1

Not Illustrated With Electronic Monitoring Package


11-3

P19806

06-08

HYDRAULIC FILTER (FIGURE 11-2)

11-4


G813

06-08

P19806

HYDRAULIC FILTER ITEM 1 1 1 1 2 2 3 3 3 4 4 5 6

PART NO.

DESCRIPTION

QTY

580052148 580067372 ..... ..... ..... 580070556 ..... 580070557 ..... ..... 580071342 ..... 580027573 a 580049602

Hydraulic Filter .................................................................................................... Cap Assembly ................................................................................................. Lid ............................................................................................................... O-Ring ........................................................................................................ Spring ......................................................................................................... Hydraulic Filter ................................................................................................ O-Ring ........................................................................................................ Bowl Assembly ................................................................................................ Bowl ............................................................................................................ O-Ring ........................................................................................................ Head ................................................................................................................ Quad Ring ................................................................................................... Nut (Flange) ........................................................................................................ Pressure Switch ..................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 4 1

580070562

Kit-O-Ring ............................................................................................................

1

FOOTNOTES: a With Electronic Monitoring Package

G813


11-5

P19807

07-08

GEAR PUMP (FIGURE 11-3)

11-6


G813

07-08

P19807

GEAR PUMP ITEM

1 1 1 1 2 3 4 5 6 7 8 8 8 8 8 8 9 10 11

PART NO.

DESCRIPTION

d 580066704 ac 580070656 b 580061830 de 580089187 abce 580070622 ac 580073351 b 524270429 de 580092822 580070623 580070615 580070618 580070619 580070617 ..... d 580070629 ac 580070630 b 580070653 de 580092818 ..... ..... 580070616 580070625 580070627

Gear Pump (41.3 cc) ........................................................................................... Gear Pump (51.6 cc) ........................................................................................... Gear Pump (46.5 cc) ........................................................................................... Gear Pump (32.5 cc) ........................................................................................... Bolt .................................................................................................................. Bolt .................................................................................................................. Bolt .................................................................................................................. Bolt .................................................................................................................. Washer ............................................................................................................ Cover ............................................................................................................... Plate (Seal) ..................................................................................................... Back-Up Ring .................................................................................................. Pressure Plate ................................................................................................. Gear Plate ....................................................................................................... Gear Set (41.3 cc) ........................................................................................... Gear Set (51.6 cc) ........................................................................................... Gear Set (46.5 cc) ........................................................................................... Gear Set (32.5 cc) ........................................................................................... Drive Gear .................................................................................................. Driven Gear ................................................................................................ Flange ............................................................................................................. Oil Seal ............................................................................................................ Snap Ring .......................................................................................................

1 1 1 1 4 4 4 4 4 1 2 2 2 1 1 1 1 1 1 1 1 1 1

580070628

Kit-Seal ................................................................................................................

1

FOOTNOTES: a GDP100-120VX Diesel b GDP80-90VX Diesel c GP/GLP100-120VX Gasoline and LPG

G813

QTY

d e

GP/GLP80-90VX Gasoline and LPG Paper Industry Option with Low Displacement


11-7

P19808

06-08

HAND LEVERS (FIGURE 11-4) THREE FUNCTION — WITH DETENTED LEVERS

11-8


G813

06-08

P19808

HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

580085001 580047714 505970500 449021003 580085263 580049840 580056815 504230239 504227270 580042392 580050978 518797699 449021010 580085002 580056840 500583902 580083423 580084416 580084412 580084411 580056844 580058269 580056666 580044129 580090459

Bracket ................................................................................................................ Capscrew ............................................................................................................ Nut ...................................................................................................................... Washer ............................................................................................................... Plate .................................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Spring ................................................................................................................. Roll Pin ............................................................................................................... Lever ................................................................................................................... Bushing ............................................................................................................... Pin (Selector) ...................................................................................................... Washer ............................................................................................................... Shaft (Pivot) ........................................................................................................ Lockring .............................................................................................................. Pin ....................................................................................................................... Link ..................................................................................................................... Lever (Auxiliary One and Two) ........................................................................... Lever (Tilt) ........................................................................................................... Lever ................................................................................................................... Knob ................................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Isolator ................................................................................................................ Hydraulic Control Valve (FP19812 [Page 11-16]).............................................

G813


QTY 1 3 1 1 1 1 2 1 1 2 10 1 2 1 6 6 3 1 1 1 3 3 3 3 1

11-9

P19809

06-08

HAND LEVERS (FIGURE 11-5) THREE FUNCTION — WITHOUT DETENTED LEVERS

11-10


G813

06-08

P19809

HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

580084408 580047714 580056815 580085082 580050978 580084411 580084412 580084413 580056844 580083423 500583902 580056840 580058269 580056666 580044129 580090459

Bracket (Mounting) ............................................................................................. Capscrew ............................................................................................................ Capscrew ............................................................................................................ Shaft (Pivot) ........................................................................................................ Bushing ............................................................................................................... Lever ................................................................................................................... Lever (Tilt) ........................................................................................................... Lever ................................................................................................................... Knob ................................................................................................................... Link ..................................................................................................................... Pin ....................................................................................................................... Lockring .............................................................................................................. Capscrew ............................................................................................................ Washer ............................................................................................................... Isolator ................................................................................................................ Hydraulic Control Valve (FP19812 [Page 11-16]).............................................

G813


QTY 1 3 2 1 6 1 1 1 3 3 6 6 3 3 3 1

11-11

P19810

06-08

HAND LEVERS (FIGURE 11-6) FOUR FUNCTION — WITH DETENTED LEVERS

11-12


G813

06-08

P19810

HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

580084410 580047714 505970500 449021003 580085263 580049840 580056815 504230239 504227270 580042392 580050978 518797699 580085003 449021010 580083423 580056840 500583902 580084415 580084413 580084412 580084411 580056844 580058269 580056666 580044129 580090461

Bracket ................................................................................................................ Capscrew ............................................................................................................ Nut ...................................................................................................................... Washer ............................................................................................................... Plate .................................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Spring ................................................................................................................. Roll Pin ............................................................................................................... Lever ................................................................................................................... Bushing ............................................................................................................... Pin (Selector) ...................................................................................................... Shaft ................................................................................................................... Washer ............................................................................................................... Link ..................................................................................................................... Lockring .............................................................................................................. Pin ....................................................................................................................... Lever ................................................................................................................... Lever ................................................................................................................... Lever (Tilt) ........................................................................................................... Lever ................................................................................................................... Knob ................................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Isolator ................................................................................................................ Hydraulic Control Valve (FP19812 [Page 11-16]).............................................

G813


QTY 1 4 1 1 1 1 2 1 1 2 12 1 1 2 4 8 8 1 1 1 1 4 3 3 3 1

11-13

P19811

06-08

HAND LEVERS (FIGURE 11-7) FOUR FUNCTION — WITHOUT DETENTED LEVERS

11-14


G813

06-08

P19811

HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

580084409 580047714 580056815 580085083 580050978 580084414 580084413 580084412 580084411 580056844 580083423 500583902 580056840 580058269 580056666 580044129 580090461

Bracket ................................................................................................................ Capscrew ............................................................................................................ Capscrew ............................................................................................................ Shaft (Pivot) ........................................................................................................ Bushing ............................................................................................................... Lever (Auxiliary Two) .......................................................................................... Lever (Auxiliary One) .......................................................................................... Lever (Tilt) ........................................................................................................... Lever (Hoist) ....................................................................................................... Knob ................................................................................................................... Link ..................................................................................................................... Pin ....................................................................................................................... Lockring .............................................................................................................. Capscrew ............................................................................................................ Washer ............................................................................................................... Isolator ................................................................................................................ Hydraulic Control Valve (FP19812 [Page 11-16]).............................................

G813


QTY 1 3 2 1 8 1 1 1 1 4 4 8 8 3 3 3 1

11-15

P19812

06-08

CONTROL VALVE ASSEMBLY (FIGURE 11-8) MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION

11-16


G813

06-08

P19812

CONTROL VALVE ASSEMBLY MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION KEY: A: Three Function B: Four Function ITEM

1 1 1 1 2 2 3 3 4 5 6 7 8

G813

PART NO.

DESCRIPTION

580079072 580079075 580079076 580085142 580079077 580084965 580054063 580054672 580054046 580054684 580085141 580085140 580085196 580054062 580087257

Hydraulic Control Valve .............................................................................. Hydraulic Control Valve .............................................................................. Hydraulic Control Valve ......................................................................... Kit-Seal (Three Function) .................................................................. Hydraulic Control Valve ......................................................................... Kit-Seal (Four Function) .................................................................... Relief Valve (3100 PSI Main Relief) .................................................. Kit-Seal .......................................................................................... Relief Valve (2250 PSI) ..................................................................... Kit-Seal .......................................................................................... Valve Section (Lift and Tilt) (FP19873 [Page 11-18])....................... Valve Section (FP19874 [Page 11-20])............................................ Valve Section (FP19874 [Page 11-20])............................................ Valve Section (FP19875 [Page 11-22])............................................ Steering Control Unit (FP19788 [Page 9-6]).........................................


QTY A B 1 .. 1 1 .. .. 1 1 1 1 1 1 .. 1 1

.. 1 .. .. 1 1 .. 1 1 1 1 1 1 1 1

11-17

P19873

06-08

VALVE ASSEMBLY, LIFT AND TILT (FIGURE 11-9) MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION

11-18


G813

06-08

P19873

VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION KEY: A: Three Function B: Four Function ITEM

PART NO.

DESCRIPTION

1 2 2 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

580085141 580054046 580049019 580054995 580054998 580054999 580054996 580054997 580054672 580052731 580085146 ..... 504230236 504230204 580056022 580054869 580054044 580056877 504230207 580056024 580054052 580006977 580006976 580049294 502635907 580054465 580085184 580054462 580084965 580085142

Valve Section (Lift and Tilt) ........................................................................ Relief Valve (2250 PSI) ......................................................................... Relief Valve (3100 PSI Main Relief) ...................................................... Plug ................................................................................................... Screw ................................................................................................ Nut ..................................................................................................... Washer .............................................................................................. Poppet ............................................................................................... Kit-Seal .............................................................................................. Plug ........................................................................................................ Kit-Seal (Lift and Tilt) ............................................................................. Seal Plate .............................................................................................. Spring Seat ............................................................................................ Spring .................................................................................................... Spool End .............................................................................................. Cap ........................................................................................................ Capscrew ............................................................................................... Spool End .............................................................................................. Spring .................................................................................................... Piston ..................................................................................................... Plug ........................................................................................................ Spring .................................................................................................... Poppet ................................................................................................... Plate ....................................................................................................... Screw ..................................................................................................... Poppet ................................................................................................... Kit-Valve (Manual) ................................................................................. Plug ........................................................................................................ Kit-Seal (Four Function) ......................................................................... Kit-Seal (Three Function) .......................................................................

G813


QTY A B 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 2 4 1 1 1 1 3 2 2 4 1 1 1 .. 1

1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 2 4 1 1 1 1 3 2 2 4 1 1 1 1 ..

11-19

P19874

06-08

VALVE ASSEMBLY, AUXILIARY ONE AND TWO (FIGURE 11-10) MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION

11-20


G813

06-08

P19874

VALVE ASSEMBLY, AUXILIARY ONE AND TWO MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION KEY: A: Three Function B: Four Function ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15

580085140 580085196 502635907 580049294 580054689 580054052 580013394 580006977 580006976 ..... 504230236 504230204 580056022 580054869 580054044 580054053

Valve Section One or Two ......................................................................... Valve Section One ..................................................................................... Screw ..................................................................................................... Plate ....................................................................................................... Kit-Seal (Auxiliary One, Two and Three Sections) ................................ Plug ........................................................................................................ Plug ................................................................................................... Spring .................................................................................................... Poppet ................................................................................................... Seal Plate .............................................................................................. Spring Seat ............................................................................................ Spring .................................................................................................... Spool End .............................................................................................. Cap ........................................................................................................ Capscrew ............................................................................................... Plug ........................................................................................................

G813


QTY A B 1 .. 2 1 1 1 1 1 1 1 1 1 1 1 2 1

1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1

11-21

P19875

06-08

VALVE ASSEMBLY, OUTLET SECTION (FIGURE 11-11) MANUAL CONTROL VALVE

ITEM

PART NO.

DESCRIPTION

1 2 2 3 4 5 6 7 8 9 10

580054062 580055166 580054696 580055322 580054046 ..... ..... ..... ..... ..... 580054684

Valve Section ...................................................................................................... Kit-Tie Rod (Three Function) .............................................................................. Kit-Tie Rod (Four Function) ................................................................................ Plug ..................................................................................................................... Relief Valve (2250 PSI) ...................................................................................... Nut .................................................................................................................. Screw ............................................................................................................. Washer ........................................................................................................... Poppet ............................................................................................................ Plug ................................................................................................................ Kit-Seal ...........................................................................................................

11-22


QTY 1 1 1 1 1 1 1 1 1 1 1

G813

06-08

P19875

NOTES

G813


11-23

P19876

06-08

CONTROL VALVE ASSEMBLY (FIGURE 11-12) ELECTRONIC CONTROL — THREE FUNCTION

11-24


G813

06-08

P19876

CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL – THREE FUNCTION ITEM 1 2 3 4 5 6 7 8 9

PART NO. 580064789 580062582 580072363 580072364 580072365 580054043 580072368 580072367 580054054 580087257 ab 580087997 b 580089428 ab 580093036 b 580087998

FOOTNOTES: a Hydraulic Anti-Stall

G813

DESCRIPTION

QTY

Hydraulic Control Valve ....................................................................................... Hydraulic Control Valve ................................................................................... Valve Section (FP19873 [Page 11-18])..................................................... Valve Section (FP19879 [Page 11-30])..................................................... Valve Section (FP19881 [Page 11-34])..................................................... Valve Section (FP19883 [Page 11-38])..................................................... Kit-Valve (Lower) (FP19880 [Page 11-32])............................................... Kit-Valve (Lift) (FP19880 [Page 11-32]).................................................... Kit-Tie Rod .................................................................................................. Steering Control Unit (FP19788 [Page 9-6]).................................................. Solenoid Valve (Gasoline and LPG) .................................................................... Kit-Seal ............................................................................................................ Disk (Gasoline and LPG) ..................................................................................... Plug .....................................................................................................................

b

1 1 1 1 1 1 1 1 1 1 1 1 1 1

Not Illustrated


11-25

P19877

06-08

CONTROL VALVE ASSEMBLY (FIGURE 11-13) ELECTRONIC CONTROL — FOUR FUNCTION

11-26


G813

06-08

P19877

CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL – FOUR FUNCTION ITEM 1 2 3 4 5 6 7 8 9 10

PART NO. 580064786 580062584 580072363 580072364 580072365 580072757 580054043 580072367 580072368 580087257 580054692 ab 580087997 b 580089428 ab 580093036 b 580087998

FOOTNOTES: a Hydraulic Anit-Stall

G813

DESCRIPTION

QTY

Hydraulic Control Valve ....................................................................................... Hydraulic Control Valve ................................................................................... Valve Section (FP19878 [Page 11-28])..................................................... Valve Section (FP19879 [Page 11-30])..................................................... Valve Section (FP19881 [Page 11-34])..................................................... Valve Section (Auxiliary Two and Three) (FP19882 [Page 11-36])........... Valve Section (FP19883 [Page 11-38])..................................................... Kit-Valve (Lift) (FP19880 [Page 11-32]).................................................... Kit-Valve (Lower) (FP19880 [Page 11-32])............................................... Steering Control Unit (FP19788 [Page 9-6]).................................................. Kit-Tie Rod ...................................................................................................... Solenoid Valve (Gasoline and LPG) .................................................................... Kit-Seal ............................................................................................................ Disk (Gasoline and LPG) ..................................................................................... Plug (Diesel) ........................................................................................................

b

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Not Illustrated


11-27

P19878

06-08

VALVE ASSEMBLY, LIFT AND LOWER (FIGURE 11-14) ELECTRONIC CONTROL VALVE — THREE AND FOUR FUNCTION

11-28


G813

06-08

P19878

VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION ITEM

PART NO.

DESCRIPTION

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

580072363 580055322 580004501 580056025 580072374 580054140 580054147 580054118 580054130 580052731 580058139 580054119 580054053 580072373 580054685 580058138 580072375 580054144 580054145

Valve Section ...................................................................................................... 1 Plug ................................................................................................................ 1 Plug ............................................................................................................ 1 Kit-Valve ......................................................................................................... 1 Plug ................................................................................................................ 1 Kit-Seal (Inlet) (Inlet) ...................................................................................... 1 Kit-Seal (Steering Control Unit Interface) ....................................................... 1 Shuttle Valve .................................................................................................. 1 Setscrew ......................................................................................................... 1 Plug ................................................................................................................ 1 Poppet ............................................................................................................ 1 Spring ............................................................................................................. 1 Plug ................................................................................................................ 1 Relief Valve (Main) ......................................................................................... 1 Kit-Relief Valve ........................................................................................... 1 Kit-Seal (Electro Hydraulic Poppet Valve) (Caged Lower Popet Valve) ......... AR Spring ............................................................................................................. 1 Kit-Seal (Four Function) ................................................................................. 1 Kit-Seal (Three Function) ............................................................................... 1

G813


QTY

11-29

P19879

06-08

VALVE ASSEMBLY, TILT SECTION (FIGURE 11-15) ELECTRONIC CONTROL VALVE — THREE AND FOUR FUNCTION

11-30


G813

06-08

P19879

VALVE ASSEMBLY, TILT SECTION ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14

580072364 580054052 580006977 580006976 580054141 580054131 580054125 580054126 580055016 580055015 580054671 580054121 580054050 580054148 580054129

Valve Section ...................................................................................................... Plug ................................................................................................................ Spring ............................................................................................................. Poppet ............................................................................................................ Kit-Seal (Tilt) ................................................................................................... Plug ................................................................................................................ Spring ............................................................................................................. Washer ........................................................................................................... Spool End ....................................................................................................... Spring ............................................................................................................. Piston and Rod ............................................................................................... Capscrew ....................................................................................................... Valve .............................................................................................................. Kit-Seal (Pressure Reducing Valve) ........................................................... Setscrew .........................................................................................................

G813


QTY 1 2 2 2 1 2 2 2 1 1 1 4 2 1 1

11-31

P19880

06-08

ELECTRO HYDRAULIC POPPET VALVE (FIGURE 11-16) THREE AND FOUR FUNCTION

11-32


G813

06-08

P19880

ELECTRO HYDRAULIC POPPET VALVE THREE AND FOUR FUNCTION ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

580072368 580072347 580054933 580072344 580072341 580072343 580058015 580072367 580072347 580072346 580072345 580072348 580072342 580058138

Kit-Valve (Lower) ................................................................................................ Nut .................................................................................................................. Coil ................................................................................................................. Tube (Solenoid) .............................................................................................. Spring ............................................................................................................. Poppet Valve .................................................................................................. Sleeve ............................................................................................................ Kit-Valve (Lift) ..................................................................................................... Nut .................................................................................................................. Coil ................................................................................................................. Tube Assy (Solenoid) ..................................................................................... Spring ............................................................................................................. Poppet Valve .................................................................................................. Kit-Seal (Electro Hydraulic Poppet Valve) ..........................................................

G813


QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1

11-33

P19881

06-08

VALVE ASSEMBLY, AUXILIARY ONE SECTION (FIGURE 11-17) ELECTRONIC CONTROL VALVE — THREE AND FOUR FUNCTION

11-34


G813

06-08

P19881

VALVE ASSEMBLY, AUXILIARY ONE SECTION ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION ITEM

PART NO.

DESCRIPTION

1 2 2 3 3 3 3 4 5 6 7 8 9 10 11 11

580072365 580054052 580054053 580054057 580054128 580072350 580054870 580006977 580006976 580054131 580054142 580054125 580054126 580054121 580054050 580054148

Valve Section ...................................................................................................... Plug (Tilt/Auxiliary) ......................................................................................... Plug (Lift) ........................................................................................................ Cartridge Valve ............................................................................................... Spring ......................................................................................................... Sleeve ........................................................................................................ O-Ring ........................................................................................................ Spring ............................................................................................................. Poppet ............................................................................................................ Plug ................................................................................................................ Kit-Seal (Auxiliary One Section) ..................................................................... Spring ............................................................................................................. Washer ........................................................................................................... Capscrew ....................................................................................................... Valve .............................................................................................................. Kit-Seal (Pressure Reducing Valve) ...........................................................

G813


QTY 1 1 1 1 1 1 2 1 1 2 1 2 2 4 2 1

11-35

P19882

06-08

VALVE ASSEMBLY, AUXILIARY TWO SECTION (FIGURE 11-18) ELECTRONIC CONTROL VALVE — FOUR FUNCTION

11-36


G813

06-08

P19882

VALVE ASSEMBLY, AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE – FOUR FUNCTION ITEM

PART NO.

DESCRIPTION

1 2 2 3 4 5 6 7 8 9 10 11

580072757 580054052 580054053 580054143 580006977 580006976 580054131 580054125 580054126 580054121 580054050 580054148

Valve Section ...................................................................................................... Plug (Tilt/Auxiliary) ......................................................................................... Plug (Lift) ........................................................................................................ Kit-Seal ........................................................................................................... Spring ............................................................................................................. Poppet ............................................................................................................ Plug ................................................................................................................ Spring ............................................................................................................. Washer ........................................................................................................... Capscrew ....................................................................................................... Valve .............................................................................................................. Kit-Seal (Pressure Reducing Valve) ...........................................................

G813


QTY 1 1 1 1 1 1 2 2 2 4 2 1

11-37

P19883

06-08

VALVE ASSEMBLY, OUTLET SECTION (FIGURE 11-19) ELECTRONIC CONTROL VALVE — THREE AND FOUR FUNCTION

11-38


G813

06-08

P19883

VALVE ASSEMBLY, OUTLET SECTION ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION ITEM 1 2 3 4 4

G813

PART NO.

DESCRIPTION

580054043 580054046 580054684 580054054 580054692

Valve Section ...................................................................................................... Relief Valve (2250 PSI) .................................................................................. Kit-Seal ....................................................................................................... Kit-Tie Rod (Three Function) .............................................................................. Kit-Tie Rod (Four Function) ................................................................................


QTY 1 1 1 1 1

11-39

P19931

07-08

AUXILIARY HOSES (FIGURE 11-20)

11-40


G813

07-08

P19931

AUXILIARY HOSES KEY: A: Third Function B: Fourth Function ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 6 6 6 6 7 8 9 10 11

505965599 052645300 580027355 580089156 580075796 580020576 580020430 580063949 052645300 580039350 580063949 580045558 580070231 580068456 580026621 580047714

Clamp ......................................................................................................... O-Ring ................................................................................................... Hose Clamp ............................................................................................... Hose Assy .................................................................................................. Hose Assy .................................................................................................. Fitting ......................................................................................................... Fitting (Electronic Hydraulics) .................................................................... O-Ring ................................................................................................... O-Ring ................................................................................................... Fitting (Manual Hydraulics) ........................................................................ O-Ring ................................................................................................... Clip ............................................................................................................. Hose Assy .................................................................................................. Hose Assy .................................................................................................. Nut .............................................................................................................. Capscrew ...................................................................................................

G813


QTY A B 1 1 1 1 1 1 2 1 1 2 1 .. .. .. 1 1

2 1 2 1 1 2 4 1 1 4 1 1 1 1 1 1

11-41

P19816

07-08

TILT HOSES (FIGURE 11-21)

11-42


G813

07-08

P19816

TILT HOSES ITEM

PART NO.

DESCRIPTION

1 1 1 2 2 3 4 5 6 7 7 7 8 9 10 10 10 11 12 13 14

580055804 504155200 052645300 580020468 504155200 580088591 580088588 580059048 580072516 580019865 504155200 052645200 580026621 580073148 580020430 580063949 052645300 580019895 580058269 580042567 580041384

Fitting .................................................................................................................. O-Ring ............................................................................................................ O-Ring ............................................................................................................ Fitting .................................................................................................................. O-Ring ............................................................................................................ Hose Assy ........................................................................................................... Hose Assy ........................................................................................................... Hose Assy ........................................................................................................... Hose Assy ........................................................................................................... Fitting .................................................................................................................. O-Ring ............................................................................................................ O-Ring ............................................................................................................ Nut ...................................................................................................................... Hose Clamp (Dual Hose) .................................................................................... Fitting .................................................................................................................. O-Ring ............................................................................................................ O-Ring ............................................................................................................ Fitting .................................................................................................................. Capscrew ............................................................................................................ Clamp ................................................................................................................. Clamp .................................................................................................................

G813


QTY 1 1 1 1 1 1 1 1 1 4 1 1 2 2 1 1 1 1 2 1 1

11-43

P19813

06-08

VENT LINE GROUP (FIGURE 11-22)

11-44


G813

06-08

P19813

VENT LINE GROUP ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13

G813

PART NO.

DESCRIPTION

.....

Hydraulic Control Valve (FP19812 [Page 11-16], FP19876 [Page 11-24], FP19877 [Page 11-26])...................................................................................... Hose Clamp ........................................................................................................ Hose Assy ........................................................................................................... Return Hose (FP19805 [Page 11-2])................................................................. Clamp ................................................................................................................. Fitting (2 Stage Limited Free-Lift and 3 Stage Full Free-Lift) .............................. Fitting (2 Stage Full Free-Lift and no mast) ........................................................ Clamp (Swivel) .................................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Fitting .................................................................................................................. Fitting (Diagnostic) .............................................................................................. Hose Assy ........................................................................................................... Lowering Control Valve .......................................................................................

580039912 580008281 ..... 580041557 030252011 315976070 580041369 580041384 580042567 580020577 580041208 580060697 .....


QTY 1 2 1 1 1 1 1 1 1 1 1 1 1 1

11-45

P19814

06-08

TILT CYLINDER AND MAST INSTALLATION (FIGURE 11-23)

11-46


G813

06-08

P19814

TILT CYLINDER AND MAST INSTALLATION ITEM 1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16

PART NO. 580061352 580056000 580055649 a 580065862 d 580065863 b 580069318 c 580078899 520045462 580067388 015627900 580060732 520045464 502139901 580062195 580076742 bd 580051925 ac 580053983 580085340 580085341 580085342

FOOTNOTES: a 12° Forward/6° Back b 6° Forward/10° Back

G813

DESCRIPTION

QTY

Capscrew ............................................................................................................ Nut ....................................................................................................................... Lockwasher ......................................................................................................... Tilt Cylinder (FP19815 [Page 11-48])................................................................. Tilt Cylinder (FP19815 [Page 11-48])................................................................. Tilt Cylinder (FP19815 [Page 11-48])................................................................. Tilt Cylinder (FP19815 [Page 11-48])................................................................. Anchor ................................................................................................................. Capscrew ............................................................................................................ Grease Fitting ...................................................................................................... Pin ....................................................................................................................... Bushing ............................................................................................................... Grease Fitting (Mast Installation) ........................................................................ Pin (Mast Installation) .......................................................................................... Capscrew (Mast Installation) ............................................................................... Rod End .............................................................................................................. Rod End .............................................................................................................. Shim .................................................................................................................... Shim .................................................................................................................... Shim ....................................................................................................................

c d

2 2 6 2 2 2 2 4 4 2 8 4 4 2 4 2 2 1 1 1

6° Forward/5° Back 6° Forward/6° Back


11-47

P19815

06-08

TILT CYLINDERS (FIGURE 11-24)

11-48


G813

06-08

P19815

TILT CYLINDERS ITEM

PART NO.

1 2 3 4 5 6 7 8 8 8 8 9 10 10 11 12 13 14 15 15 15 15 15

b 580069318 d 580065863 a 580065862 c 580078899 520045448 580002231 504232218 580022493 504234264 502011910 015492400 d 520153605 a 520153603 b 520153604 c 520153607 520045450 580002229 580002230 504305703 580014094 580014095 502637904 520494604 ..... ..... 580082399 580082400

Tilt Cylinder ......................................................................................................... Tilt Cylinder ......................................................................................................... Tilt Cylinder ......................................................................................................... Tilt Cylinder ......................................................................................................... Rod Wiper ....................................................................................................... Gland ............................................................................................................... Back-Up Ring .................................................................................................. Rod Seal ......................................................................................................... Wear Ring ....................................................................................................... Back-Up Ring .................................................................................................. O-Ring ............................................................................................................. Cylinder Rod ................................................................................................... Cylinder Rod ................................................................................................... Cylinder Rod ................................................................................................... Cylinder Rod ................................................................................................... O-Ring ............................................................................................................. Spacer ............................................................................................................. Spacer ............................................................................................................. Piston Seal ...................................................................................................... Wear Ring ....................................................................................................... Piston .............................................................................................................. Locknut ............................................................................................................ Tube Wldmt-Cylinder ...................................................................................... Tube ............................................................................................................ O-Ring ........................................................................................................ Pivot ............................................................................................................ Pivot (Casting) ........................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2

15

580022770

Kit-Seal ................................................................................................................

1

FOOTNOTES: a 12° Forward/6° Back b 6° Forward/10° Back

G813

DESCRIPTION

QTY

c d

6° Forward/5° Back 6° Forward/6° Back


11-49

P19815

06-08

NOTES

11-50


G813

SECTION 12

12

MAST-TWO STAGE LIMITED FREE-LIFT

CONTENTS

SECTION 12 MAST-TWO STAGE LIMITED FREE-LIFT DESCRIPTION

PAGE

CARRIAGE TWO STAGE LIMITED FREE-LIFT ............................................................................................................ INNER MAST TWO STAGE LIMITED FREE-LIFT ............................................................................................................ MAIN CYLINDER (GP/GLP/GDP080-090VX) TWO STAGE LIMITED FREE-LIFT ............................................................................................................ MAIN CYLINDER (GP/GLP/GDP100-120VX) TWO STAGE LIMITED FREE-LIFT ............................................................................................................ MAIN LIFT TWO STAGE LIMITED FREE-LIFT ............................................................................................................ OUTER MAST TWO STAGE LIMITED FREE-LIFT ............................................................................................................

G813


12-18 12-6 12-14 12-16 12-10 12-2

12-1

P19817

06-08

OUTER MAST (FIGURE 12-1) TWO STAGE LIMITED FREE-LIFT

12-2


G813

06-08

P19817

OUTER MAST TWO STAGE LIMITED FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Outer Mast

3000 mm (118.1 in.)

3600 mm (141.7 in.)

4200 mm (165.4 in.)

4900 mm (192.9 in.)

B749 3000

B749 3600

B749 4200

B749 4900

580053358

580053364

580053370

580053377

524198257

524198263

524198269

524198276

GP/GLP/GDP100-120VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Outer Mast

2740 mm (107.9 in.)

3340 mm (131.5 in.)

3940 mm (155.1 in.)

4640 mm (182.7 in.)

B750 2740

B750 3340

B750 3940

B750 4640

580053442

580053448

580053454

580053461

524198257

524198263

524198269

524198276


Outer Mast

5240 mm (206.3 in.)

5840 mm (229.9 in.)

B750 5240

B750 5840

580053467

580053473

524198282

524198288

KEY: A: GP/GLP/GDP080-090VX B: GP/GLP/GDP100-120VX ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11

a. . . . . a. . . . . 580026922 580010279 580012093 520045153 520045157 520045156 520045151 012824300 580019523 580012350

G813

DESCRIPTION

QTY A B

Mast Assy ................................................................................................... 1 Outer Mast ............................................................................................. 1 Stubshaft ........................................................................................... 2 Load Roller (124.31 mm) ....................................................................... 2 Snap Ring .............................................................................................. 2 Shim (0.020 in.) ..................................................................................... 12 Shim (0.020 in.) ..................................................................................... AR Shim (0.007 in.) ..................................................................................... AR Wear Strip .............................................................................................. 2 O-Ring ................................................................................................... 4 Bushing .................................................................................................. 2 Snap Ring .............................................................................................. 4 ©2008 Yale Materials Handling Corporation

1 1 2 2 2 12 AR AR 2 4 2 4 12-3

P19817

06-08

OUTER MAST TWO STAGE LIMITED FREE-LIFT KEY: A: GP/GLP/GDP080-090VX B: GP/GLP/GDP100-120VX ITEM

PART NO.

DESCRIPTION

QTY A B

FOOTNOTES: a Refer to Table

12-4


G813

06-08

P19817

NOTES

G813


12-5

P19818

06-08

INNER MAST (FIGURE 12-2) TWO STAGE LIMITED FREE-LIFT

12-6


G813

06-08

P19818

INNER MAST TWO STAGE LIMITED FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Inner Mast

3000 mm (118.1 in.)

3600 mm (141.7 in.)

4200 mm (165.4 in.)

4900 mm (192.9 in.)

B749 3000

B749 3600

B749 4200

B749 4900

580053358

580053364

580053370

580053377

580009937

580009940

580009943

580009946


Inner Mast

2740 mm (107.9 in.)

3340 mm (131.5 in.)

3940 mm (155.1 in.)

4640 mm (182.7 in.)

B750 2740

B750 3340

B750 3940

B750 4640

580053442

580053448

580053454

580053461

580009937

580009940

580009943

580009946


Inner Mast

5240 mm (206.3 in.)

5840 mm (229.9 in.)

B750 5240

B750 5840

580053467

580053473

580009948

580009949


PART NO.

1 2 3 4 5 6 7 8 9 10 11

a. . . . . a. . . . . 580026922 580010279 580012093 520045153 580009884 015916500 580007855 580055634 580055649 580055743

G813

DESCRIPTION

QTY A B

Mast Assy ................................................................................................... Inner Mast .............................................................................................. Stubshaft ........................................................................................... Load Roller (124.31 mm) ....................................................................... Snap Ring .............................................................................................. Shim (0.020 in.) ..................................................................................... Spacer ................................................................................................... Snap Ring .............................................................................................. Bracket ................................................................................................... Washer .................................................................................................. Lockwasher ............................................................................................ Capscrew ...............................................................................................

1 1 2 2 2 12 2 2 2 2 2 2


1 1 2 2 2 12 2 2 2 2 2 2 12-7

P19818

06-08

INNER MAST TWO STAGE LIMITED FREE-LIFT KEY: A: GP/GLP/GDP080-090VX B: GP/GLP/GDP100-120VX ITEM

PART NO.

12 12 13

580007841 580007842 580013492

DESCRIPTION Chain Sheave ........................................................................................ Chain Sheave ........................................................................................ Stubshaft ................................................................................................

QTY A B 2 .. 2

.. 2 2


12-8


G813

06-08

P19818

NOTES

G813


12-9

P19819

06-08

MAIN LIFT (FIGURE 12-3) TWO STAGE LIMITED FREE-LIFT

12-10


G813

06-08

P19819

MAIN LIFT TWO STAGE LIMITED FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3000 mm (118.1 in.)

3600 mm (141.7 in.)

4200 mm (165.4 in.)

4900 mm (192.9 in.)

B749 3000

B749 3600

B749 4200

B749 4900

18

Hose Assy

580014392

580009449

580008284

580060719

28

Hose Assy

580008236

580008240

580008244

580008250

36

Chain

518804662

518804607

518804645

518804663

GP/GLP/GDP100-120VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

2740 mm (107.9 in.)

3340 mm (131.5 in.)

3940 mm (155.1 in.)

4640 mm (182.7 in.)

B750 2740

B750 3340

B750 3940

B750 4640

18

Hose Assy

580032772

580008252

580008236

580008242

28

Hose Assy

580008228

580008238

580008243

580008249

36

Chain

520045192

580033890

580014172

580014173


5240 mm (206.3 in.)

5840 mm (229.9 in.)

B750 5240

B750 5840

18

Hose Assy

580008248

580008231

28

Hose Assy

580008232

580008234

36

Chain

580013102

580007877


PART NO.

1

.....

2 3 4 5 6 6

500227908 520045188 504232202 518795660 030252011 052645200

G813

DESCRIPTION

QTY A B

Main Cylinder (FP19820 [Page 12-14], FP19821 [Page 12-16]) 2 ................................................................................................................ Snap Ring .............................................................................................. 2 Washer .................................................................................................. 2 Shim ....................................................................................................... AR Shim ....................................................................................................... AR Fitting ..................................................................................................... 2 O-Ring ............................................................................................... 1 ©2008 Yale Materials Handling Corporation

2 2 2 AR AR 2 1 12-11

P19819

06-08

MAIN LIFT TWO STAGE LIMITED FREE-LIFT KEY: A: GP/GLP/GDP080-090VX B: GP/GLP/GDP100-120VX ITEM

PART NO.

7 7 8 9 10 10 10 11 12 13 13 14 15 15 16 17 18 19 20 21 22 23 24 24 25 25 26 27 28 29 30 31 32 33 33 34 35 35 36 37 38 39

080437000 052645500 580055651 580007839 054820000 505967593 052645300 580026475 580055736 580057932 052645300 504407299 524147484 524147485 030252011 580007557 a. . . . . 504068737 580012383 514835800 580055739 580055738 524198144 524198146 502978555 502978556 580019896 524147540 a. . . . . 580071057 580056088 580055633 580055741 520045361 520045362 015417900 520045183 520045195 a. . . . . 580055736 580060697 580071052

DESCRIPTION Plug ........................................................................................................ O-Ring ............................................................................................... Nut ......................................................................................................... Housing .................................................................................................. Plug ........................................................................................................ Plug ................................................................................................... O-Ring ............................................................................................... Bracket ................................................................................................... Capscrew ............................................................................................... Fitting ..................................................................................................... O-Ring ............................................................................................... Bracket Wldmt ....................................................................................... Lowering Control Valve .......................................................................... Lowering Control Valve .......................................................................... Fitting ..................................................................................................... Clamp .................................................................................................... Hose Assy .............................................................................................. Strap Clamp ........................................................................................... Hose Clamp ........................................................................................... Fitting ..................................................................................................... Capscrew ............................................................................................... Capscrew ............................................................................................... Bracket (LH) ........................................................................................... Bracket (RH) .......................................................................................... Hyd Velocity Fuse .................................................................................. Hyd Velocity Fuse .................................................................................. Fitting ..................................................................................................... Hose Assy .............................................................................................. Hose Assy .............................................................................................. Hose Assy .............................................................................................. Nut ......................................................................................................... Washer .................................................................................................. Capscrew ............................................................................................... Chain Anchor ......................................................................................... Chain Anchor ......................................................................................... Cotter Pin ............................................................................................... Pin (Anchor) ........................................................................................... Pin (Anchor) ........................................................................................... Chain ..................................................................................................... Capscrew ............................................................................................... Hose Assy .............................................................................................. Washer ..................................................................................................

QTY A B 1 1 10 1 1 1 1 1 2 1 1 2 1 .. 2 4 1 4 4 1 2 4 1 1 2 .. 1 1 1 1 4 4 4 2 .. 2 2 .. 1 2 1 2

1 1 10 1 1 1 1 1 2 1 1 2 .. 1 2 4 1 .. 4 1 2 4 1 1 .. 2 1 1 1 1 4 4 4 .. 2 2 .. 2 1 2 1 2


12-12


G813

06-08

P19819

NOTES

G813


12-13

P19820

06-08

MAIN CYLINDER (GP/GLP/GDP080-090VX) (FIGURE 12-4) TWO STAGE LIMITED FREE-LIFT

12-14


G813

06-08

P19820

MAIN CYLINDER (GP/GLP/GDP080-090VX) TWO STAGE LIMITED FREE-LIFT B749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3000 mm (118.1 in.)

3600 mm (141.7 in.)

4200 mm (165.4 in.)

4900 mm (192.9 in.)

Mast Group Number

B749 3000

B749 3600

B749 4200

B749 4900

Cylinder Group Number

8527601

8527607

8527613

8527620

580056994

580057002

580057097

580057107

Cylinder Assy 1

Tube WldmtCylinder

520425601

520425607

520425613

520425620

2

Cylinder Rod

520406635

520406641

520406647

520406654

ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10

a. . . . . a. . . . . a. . . . . 012823300 580006894 520045162 504232292 504232217 580022511 580008814 504232291

Cylinder Assy ...................................................................................................... Tube Wldmt-Cylinder ...................................................................................... Cylinder Rod ................................................................................................... O-Ring ............................................................................................................. Gland ............................................................................................................... Wear Ring ....................................................................................................... Rod Seal ......................................................................................................... Back-Up Ring .................................................................................................. Rod Wiper ....................................................................................................... Rod Seal ......................................................................................................... Wear Ring .......................................................................................................

2 1 1 1 1 1 1 2 1 1 1

11

505136062

Kit-Seal ................................................................................................................

1

DESCRIPTION

QTY


G813


12-15

P19821

06-08

MAIN CYLINDER (GP/GLP/GDP100-120VX) (FIGURE 12-5) TWO STAGE LIMITED FREE-LIFT

12-16


G813

06-08

P19821

MAIN CYLINDER (GP/GLP/GDP100-120VX) TWO STAGE LIMITED FREE-LIFT B750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

2740 mm (107.9 in.)

3340 mm (131.5 in.)

3940 mm (155.1 in.)

4640 mm (182.7 in.)

Mast Group Number

B750 2740

B750 3340

B750 3940

B750 4640


8527701

8527707

8527713

8527720

580057698

580057704

580057762

580057770

Cylinder Assy 1

Tube WldmtCylinder

520426601

520426607

520426613

520426620

2

Cylinder Rod

520470651

520470657

520470663

520470670

B750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

5240 mm (206.3 in.)

5840 mm (229.9 in.)

Mast Group Number

B750 5240

B750 5840


8527726

8527753

580057783

580058971

Cylinder Assy 1

Tube WldmtCylinder

520426626

520426632

2

Cylinder Rod

520470676

520481616

ITEM

PART NO.

DESCRIPTION

QTY

1 2 3 4 5 6 7 8 9 10 11

a. . . . . a. . . . . a. . . . . 066417000 580006895 504232291 580014165 580000260 580022512 520045216 580008813 520045215

Cylinder Assy ...................................................................................................... Tube Wldmt-Cylinder ...................................................................................... Cylinder Rod ................................................................................................... O-Ring ............................................................................................................. Gland ............................................................................................................... Wear Ring ....................................................................................................... Rod Seal ......................................................................................................... Back-Up Ring .................................................................................................. Rod Wiper ....................................................................................................... Back-Up Ring .................................................................................................. Rod Seal ......................................................................................................... Wear Ring .......................................................................................................

2 1 1 1 1 1 1 1 1 1 1 1

505136063

Kit-Seal ................................................................................................................

1


G813


12-17

P19825

06-08

CARRIAGE (FIGURE 12-6) TWO STAGE LIMITED FREE-LIFT

12-18


G813

06-08

P19825

CARRIAGE TWO STAGE LIMITED FREE-LIFT KEY: A: H80-90FT B: H100-120FT QTY A B

ITEM

PART NO.

DESCRIPTION

1 1 1 1 1 2 3 3 4 4 5 6 7 8 9 10

580006481 580006483 580006484 580006485 580006486 580006412 580006414 580006415 580006416 580006417 580026922 580009893 580009922 520045183 520045195 015417900 520045163 580012093 580011609 520045153 580031673

Carriage (48 in.) ......................................................................................... 1 Carriage (60 in.) ......................................................................................... 1 Carriage (48 in.) ......................................................................................... .. Carriage (54 in.) ......................................................................................... .. Carriage (60 in.) ......................................................................................... .. Carriage Wldmt (48 in.) .......................................................................... 1 Carriage Wldmt (60 in.) .......................................................................... 1 Carriage Wldmt (48 in.) .......................................................................... .. Carriage Wldmt (54 in.) .......................................................................... .. Carriage Wldmt (60 in.) .......................................................................... .. Stubshaft ........................................................................................... 6 Chain Anchor ......................................................................................... 2 Chain Anchor ......................................................................................... .. Pin (Anchor) ........................................................................................... 2 Pin (Anchor) ........................................................................................... .. Cotter Pin ............................................................................................... 2 Wheel Nut .............................................................................................. 4 Snap Ring .............................................................................................. 6 Spacer ................................................................................................... 2 Shim (0.020 in.) ..................................................................................... AR Load Roller (101.67 mm ) ...................................................................... 6

G813


.. .. 1 1 1 .. .. 1 1 1 6 .. 2 .. 2 2 4 6 2 AR 6

12-19

P19825

06-08

NOTES

12-20


G813

SECTION 13

13

MAST-THREE STAGE FULL FREE-LIFT

CONTENTS

SECTION 13 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION CARRIAGE THREE STAGE FULL FREE-LIFT FREE-LIFT THREE STAGE FULL FREE-LIFT FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT INNER MAST THREE STAGE FULL FREE-LIFT INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT MAIN LIFT THREE STAGE FULL FREE-LIFT MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT OUTER MAST THREE STAGE FULL FREE-LIFT

G813

PAGE

.............................................................................................................. 13-28 .............................................................................................................. 13-20 .............................................................................................................. 13-24 .............................................................................................................. 13-10 .............................................................................................................. 13-6 .............................................................................................................. 13-12 .............................................................................................................. 13-16 .............................................................................................................. 13-2


13-1

P19834

06-08

OUTER MAST (FIGURE 13-1) THREE STAGE FULL FREE-LIFT

13-2


G813

06-08

P19834

OUTER MAST THREE STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

B751 4365

B751 4665

B751 4900

B751 5200

580053539

580053541

580053542

580053544

1

Outer Mast

580053513

580053515

580053516

580053518

13

Chain

520045158

518804662

518804692

518804693

GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

5500 mm (216.5 in.)

5950 mm (234.3 in.)

B751 5500

B751 5950

580053546

580053549

1

Outer Mast

580053520

580053523

13

Chain

518804607

518804686


4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

5240 mm (206.3 in.)

B752 4087

B752 4387

B752 4640

B752 4940

B752 5240

580053590

580053592

580053593

580053595

580053597

1

Outer Mast

580053513

580053515

580053516

580053518

580053520

13

Chain

520050836

520045192

520052800

520052802

580014164

ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11

a. . . . . a. . . . . 580026922 580010279 520045153 580012093 520045151 012824300 520045157 520045156 520045163 520045361

G813

DESCRIPTION Mast Assy ............................................................................................................ Outer Mast ...................................................................................................... Stubshaft ..................................................................................................... Load Roller (124.31 mm) ................................................................................ Shim (0.020 in.) ............................................................................................... Snap Ring ....................................................................................................... Wear Strip ....................................................................................................... O-Ring ............................................................................................................. Shim (0.020 in.) ............................................................................................... Shim (0.007 in.) ............................................................................................... Wheel Nut ....................................................................................................... Chain Anchor (GP/GLP/GDP080-090VX) ....................................................... ©2008 Yale Materials Handling Corporation

QTY 1 1 2 2 AR 2 2 4 AR AR 4 2

13-3

P19834

06-08

OUTER MAST THREE STAGE FULL FREE-LIFT ITEM

PART NO.

11 12 13 14 15 16

520045362 015417900 a. . . . . 520045195 580019523 580012350

DESCRIPTION Chain Anchor (GP/GLP/GDP100-120VX) ....................................................... Cotter Pin ........................................................................................................ Chain ............................................................................................................... Pin ................................................................................................................... Bushing ........................................................................................................... Snap Ring .......................................................................................................

QTY 2 2 2 2 2 4


13-4


G813

06-08

P19834

NOTES

G813


13-5

P19835

06-08

INTERMEDIATE MAST (FIGURE 13-2) THREE STAGE FULL FREE-LIFT

13-6


G813

06-08

P19835

INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Intermediate Mast

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

B751 4365

B751 4665

B751 4900

B751 5200

580053539

580053541

580053542

580053544

580053836

580053838

580053839

580053841


Intermediate Mast

5500 mm (216.5 in.)

5950 mm (234.3 in.)

B751 5500

B751 5950

580053546

580053549

580053843

580053846


Intermediate Mast

ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12

b. . . . . b. . . . . 580026922 580010279 580031673 520045153 580012093 504234265 520037804 504233279 012824300 580009884 580007844 580007973 504234285 504235204 580007845

G813

4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

5240 mm (206.3 in.)

B752 4087

B752 4387

B752 4640

B752 4940

B752 5240

580053590

580053592

580053593

580053595

580053597

580053836

580053838

580053839

580053841

580053843

DESCRIPTION Mast Assy ............................................................................................................ Intermediate Mast ........................................................................................... Stubshaft ..................................................................................................... Load Roller (124.31 mm) ................................................................................ Load Roller (101.67 mm ) ............................................................................... Shim (0.020 in.) ............................................................................................... Snap Ring ....................................................................................................... Shim (0.020 in.) ............................................................................................... Shim (0.007 in.) ............................................................................................... Wear Strip ....................................................................................................... O-Ring ............................................................................................................. Spacer ............................................................................................................. Chain Sheave (GP/GLP/GDP080-090VX) ...................................................... Chain Sheave ............................................................................................. Snap Ring ................................................................................................... Load Roller ................................................................................................. Chain Sheave (GP/GLP/GDP100-120VX) ...................................................... ©2008 Yale Materials Handling Corporation

QTY 1 1 4 2 2 24 4 AR AR 2 4 2 2 1 2 1 2 13-7

P19835

06-08

INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT ITEM

PART NO.

12 12 12 13 14 15 16 17 18

580007849 504234285 504235204 015916500 580007855 580055649 580055634 580055743 580013492 a 580012981


13-8

DESCRIPTION

QTY

Chain Sheave ............................................................................................. Snap Ring ................................................................................................... Load Roller ................................................................................................. Snap Ring ....................................................................................................... Bracket ............................................................................................................ Lockwasher ..................................................................................................... Washer ............................................................................................................ Capscrew ........................................................................................................ Stubshaft ......................................................................................................... Insert ...................................................................................................................

b

1 2 1 2 1 1 1 1 2 4

Refer to Table


G813

06-08

P19835

NOTES

G813


13-9

P19836

06-08

INNER MAST (FIGURE 13-3) THREE STAGE FULL FREE-LIFT

13-10


G813

06-08

P19836

INNER MAST THREE STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Inner Mast

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

B751 4365

B751 4665

B751 4900

B751 5200

580053539

580053541

580053542

580053544

580053587

580053563

580053564

580053566


Inner Mast

5500 mm (216.5 in.)

5950 mm (234.3 in.)

B751 5500

B751 5950

580053546

580053549

580053568

580053571


Inner Mast

ITEM

PART NO.

1 2 3 4 5 6 7 7 8 9 10

a. . . . . a. . . . . 580026922 580031673 520045153 580012093 580009922 520045183 520045195 015417900 580056088 015418300

4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

5240 mm (206.3 in.)

B752 4087

B752 4387

B752 4640

B752 4940

B752 5240

580053590

580053592

580053593

580053595

580053597

580053587

580053563

580053564

580053566

580053568

DESCRIPTION Mast Assy ............................................................................................................ Inner Mast ....................................................................................................... Stubshaft ..................................................................................................... Load Roller (101.67 mm ) ............................................................................... Shim (0.020 in.) ............................................................................................... Snap Ring ....................................................................................................... Chain Anchor .................................................................................................. Pin (GP/GLP/GDP080-090VX) ....................................................................... Pin (GP/GLP/GDP100-120VX) ....................................................................... Cotter Pin ........................................................................................................ Nut ................................................................................................................... Cotter Pin ........................................................................................................

QTY 1 1 2 2 AR 2 2 2 2 2 4 2


G813


13-11

P19837

06-08

MAIN LIFT (FIGURE 13-4) THREE STAGE FULL FREE-LIFT

13-12


G813

06-08

P19837

MAIN LIFT THREE STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

B751 4365

B751 4665

B751 4900

B751 5200

18

Hose Assy

580008282

580008236

580013486

580008239

19

Hose Assy

580011616

580009450

580009452

580008252


5500 mm (216.5 in.)

5950 mm (234.3 in.)

B751 5500

B751 5950

18

Hose Assy

580008240

580008288

19

Hose Assy

580011466

580008236


4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

5240 mm (206.3 in.)

B752 4087

B752 4387

B752 4640

B752 4940

B752 5240

18

Hose Assy

580044147

580008256

580011477

580008285

580008287

19

Hose Assy

580008279

580011491

580049228

580008281

580011468

ITEM

PART NO.

1 2 2 2 2 3 3 4 5 6 7 8 8 9 10 11 11

..... b 524147531 b 502978555 a 524147532 a 502978556 030252011 052645200 500227908 518795660 504232202 520045188 580075259 580075260 580055633 580055736 580026923 580026924

G813

DESCRIPTION Main Cylinder (FP19838 [Page 13-16])......................................................... Hyd Velocity Fuse (12 x 16) ............................................................................ Hyd Velocity Fuse (10 x 10) ............................................................................ Hyd Velocity Fuse (12 x 16) ............................................................................ Hyd Velocity Fuse (10 x 10) ............................................................................ Fitting .............................................................................................................. O-Ring ........................................................................................................ Snap Ring ....................................................................................................... Shim ................................................................................................................ Shim ................................................................................................................ Washer ............................................................................................................ Bracket (LH) .................................................................................................... Bracket (RH) ................................................................................................... Washer ............................................................................................................ Capscrew ........................................................................................................ Bracket (RH) ................................................................................................... Bracket (LH) .................................................................................................... ©2008 Yale Materials Handling Corporation

QTY 2 1 2 1 2 2 1 2 AR AR 2 1 1 4 2 1 1 13-13

P19837

06-08

MAIN LIFT THREE STAGE FULL FREE-LIFT ITEM

PART NO.

12 13 14 15 16 17 18 19 20 20 20 21 21 21 22 23 23 24 25 25 26 27 28 29 30 31

580055633 580055741 580007557 514835800 580012383 504068737 c. . . . . c. . . . . 580057932 052645300 580019387 580020431 580061267 052645500 580007839 054820000 052645300 580026222 524147484 524147485 580071057 580019896 524147540 580055651 580055633 580060697

FOOTNOTES: a GP/GLP100-120VX b GP/GLP80-90VX

13-14

DESCRIPTION

QTY

Washer ............................................................................................................ Capscrew ........................................................................................................ Clamp .............................................................................................................. Fitting .............................................................................................................. Hose Clamp .................................................................................................... Strap Clamp .................................................................................................... Hose Assy ....................................................................................................... Hose Assy ....................................................................................................... Fitting .............................................................................................................. O-Ring ........................................................................................................ O-Ring ........................................................................................................ Fitting .............................................................................................................. O-Ring ........................................................................................................ O-Ring ........................................................................................................ Housing ........................................................................................................... Plug ................................................................................................................. O-Ring ........................................................................................................ Bracket ............................................................................................................ Lowering Control Valve (GP/GLP/GDP080-090VX) ....................................... Lowering Control Valve (GP/GLP/GDP100-120VX) ....................................... Hose Assy ....................................................................................................... Fitting .............................................................................................................. Hose Assy ....................................................................................................... Nut ................................................................................................................... Washer ............................................................................................................ Hose Assy .......................................................................................................

c

4 4 4 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1

Refer to Table


G813

06-08

P19837

NOTES

G813


13-15

P19838

06-08

MAIN LIFT CYLINDER (FIGURE 13-5) THREE STAGE FULL FREE-LIFT

13-16


G813

06-08

P19838

MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

Mast Group Number

B751 4365

B751 4665

B751 4900

B751 5200


8509701

8509703

8509704

8509706

580055952

580055954

580055957

580055956

Cylinder Assy 1

Tube WldmtCylinder

520427601

520427603

520427604

520427606

2

Cylinder Rod

520510601

520510603

520510604

520510606

GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

5500 mm (216.5 in.)

5950 mm (234.3 in.)

Mast Group Number

B751 5500

B751 5950


8509708

8509711

580055959

580055993

Cylinder Assy 1

Tube WldmtCylinder

520427608

520427611

2

Cylinder Rod

520510608

520510611


4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

5240 mm (206.3 in.)

Mast Group Number

B752 4087

B752 4387

B752 4640

B752 4940

B752 5240


8509801

8509803

8509804

8509806

8509808

580056027

580056029

580056030

580056032

580056034

Cylinder Assy

G813

1

Tube WldmtCylinder

520428601

520428603

520428604

520428606

520428608

2

Cylinder Rod

520512601

520512603

520512604

520512606

520512608


13-17

P19838

06-08

MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT KEY: A: GP/GLP/GDP080-090VX B: GP/GLP/GDP100-120VX ITEM 1 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12

14 14

PART NO. d. . . . . d. . . . . d. . . . . 580006894 580006896 520045162 520045160 580022511 580022513 504232205 504232292 504232217 504232277 012823300 066417000 504232291 520045215 580008814 580008813 502895204 502895206 520045216 ac 504362254 bc 506080540

Cylinder Assy ............................................................................................. Tube Wldmt-Cylinder ............................................................................. Cylinder Rod .......................................................................................... Gland ..................................................................................................... Gland ..................................................................................................... Wear Ring .............................................................................................. Wear Ring .............................................................................................. Rod Wiper .............................................................................................. Rod Wiper .............................................................................................. Rod Seal ................................................................................................ Rod Seal ................................................................................................ Back-Up Ring ......................................................................................... Back-Up Ring ......................................................................................... O-Ring ................................................................................................... O-Ring ................................................................................................... Wear Ring .............................................................................................. Wear Ring .............................................................................................. Rod Seal ................................................................................................ Rod Seal ................................................................................................ Piston Ring ............................................................................................ Piston Ring ............................................................................................ Back-Up Ring ......................................................................................... Spacer ................................................................................................... Spacer ...................................................................................................

2 1 1 1 .. 1 .. 1 .. .. 1 2 .. 1 .. 1 .. 1 .. 1 .. .. 1 ..

2 1 1 .. 1 .. 1 .. 1 1 .. .. 1 .. 1 .. 1 .. 1 .. 1 1 .. 1

505136065 505136066

Kit-Seal ....................................................................................................... Kit-Seal .......................................................................................................

1 ..

.. 1

FOOTNOTES: a Lift Heights of 4640mm and Higher b Lift Heights of 4900mm and Higher

13-18

QTY A B

DESCRIPTION

c d

Not Illustrated Refer to Table


G813

06-08

P19838

NOTES

G813


13-19

P19839

06-08

FREE-LIFT (FIGURE 13-6) THREE STAGE FULL FREE-LIFT

13-20


G813

06-08

P19839

FREE-LIFT THREE STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

B751 4365

B751 4665

B751 4900

B751 5200

27

Chain

580014179

580032776

580014166

520045193

31

Hose Assy

580053862

580053864

580053865

580053867


5500 mm (216.5 in.)

5950 mm (234.3 in.)

B751 5500

B751 5950

27

Chain

580014168

520050842

31

Hose Assy

580053870

580053874


4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

5240 mm (206.3 in.)

B752 4087

B752 4387

B752 4640

B752 4940

B752 5240

27

Chain

580032775

580014167

580033292

580014179

580032776

31

Hose Assy

580053862

580053864

580053865

580053867

580053870

ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16

580009886 580009887 580055649 580055634 580055745 580074253 580009888 580055650 580055731 524147531 524147532 ..... 518804610 524147349 580055649 524148255 580009890

G813

DESCRIPTION Hose Sheave ................................................................................................... Stubshaft ......................................................................................................... Lockwasher ..................................................................................................... Washer ............................................................................................................ Capscrew ........................................................................................................ Capscrew ........................................................................................................ Hose Clamp .................................................................................................... Nut ................................................................................................................... Capscrew ........................................................................................................ Hyd Velocity Fuse (GP/GLP/GDP080-090VX) ................................................ Hyd Velocity Fuse (GP/GLP/GDP100-120VX) ................................................ Free-Lift Cylinder (FP19840 [Page 13-24]).................................................... Pin ................................................................................................................... Crosshead ....................................................................................................... Lockwasher ..................................................................................................... Capscrew ........................................................................................................ Guard .............................................................................................................. ©2008 Yale Materials Handling Corporation

QTY 1 1 4 4 1 2 1 2 2 1 1 1 1 1 4 1 2 13-21

P19839

06-08

FREE-LIFT THREE STAGE FULL FREE-LIFT ITEM

PART NO.

17 18 19 19 20 21 22 23 23 24 25 26 27 28 28 29 30 31 32 33 34

954512901 580055742 580007843 580007848 500227914 504235204 504234285 b 580072022 a 580072021 504234266 504064758 580056088 c. . . . . a 520045361 b 520045362 015417900 520045195 c. . . . . 580069460 580074149 580071052

DESCRIPTION

FOOTNOTES: a GP/GLP/GDP080-090VX b GP/GLP/GDP100-120VX

13-22

QTY

Roll Pin ............................................................................................................ Capscrew ........................................................................................................ Chain Sheave .................................................................................................. Chain Sheave ............................................................................................. Snap Ring ................................................................................................... Load Roller ................................................................................................. Snap Ring ................................................................................................... Bracket ............................................................................................................ Bracket ............................................................................................................ Nut ................................................................................................................... Ring ................................................................................................................. Nut ................................................................................................................... Chain ............................................................................................................... Chain Anchor .................................................................................................. Chain Anchor .................................................................................................. Cotter Pin ........................................................................................................ Pin ................................................................................................................... Hose Assy ....................................................................................................... Collar ............................................................................................................... Shim ................................................................................................................ Washer ............................................................................................................

c

4 2 2 1 2 1 2 2 2 2 2 4 2 2 2 2 2 1 1 AR 2

Refer to Table


G813

06-08

P19839

NOTES

G813


13-23

P19840

06-08

FREE-LIFT CYLINDER (FIGURE 13-7) THREE STAGE FULL FREE-LIFT

13-24


G813

06-08

P19840

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

Mast Group Number

B751 4365

B751 4665

B751 4900

B751 5200


8501701

8544051

8501703

8544053

580055452

580055454

580055456

580055458

Cylinder Assy 1

Tube WldmtCylinder

520650601

520650603

520650605

520650607

2

Cylinder Rod

520576601

520576603

520576604

520576606


5500 mm (216.5 in.)

5950 mm (234.3 in.)

Mast Group Number

B751 5500

B751 5950


8501705

8544055

580055460

580089296

Cylinder Assy 1

Tube WldmtCylinder

520650609

520650613

2

Cylinder Rod

520576608

520576611


4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

5240 mm (206.3 in.)

Mast Group Number

B752 4087

B752 4387

B752 4640

B752 4940

B752 5240


8518451

8527801

8518453

8527803

8518455

580089251

580089253

580089255

580089257

580089259

Cylinder Assy

G813

1

Tube WldmtCylinder

520651601

520651603

520651605

520651607

520651609

2

Cylinder Rod

520580651

520580653

520580654

520580656

520580658


13-25

P19840

06-08

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT KEY: A: GP/GLP/GDP080-090VX B: GP/GLP/GDP100-120VX DESCRIPTION

QTY A B

ITEM

PART NO.

1 2 3 3 4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 15 16 17 17

a. . . . . a. . . . . a. . . . . 520585600 580046965 501753904 504235239 504148200 501850904 580054715 520045326 502011923 502011915 066415900 015492400 520045324 580041728 520045327 580046967 520045331 580041729 580011167 504232230 502687901 524147531 524147532

Cylinder Assy ............................................................................................. Tube Wldmt-Cylinder ............................................................................. Cylinder Rod .......................................................................................... Gland ..................................................................................................... Gland ..................................................................................................... Screw ..................................................................................................... Check Valve ........................................................................................... Washer .................................................................................................. Snap Ring .............................................................................................. Rod Wiper .............................................................................................. Rod Seal ................................................................................................ Back-Up Ring ......................................................................................... Back-Up Ring ......................................................................................... O-Ring ................................................................................................... O-Ring ................................................................................................... Wear Ring .............................................................................................. Wear Ring .............................................................................................. Rod Seal ................................................................................................ Rod Seal ................................................................................................ Back-Up Ring ......................................................................................... Back-Up Ring ......................................................................................... O-Ring ................................................................................................... O-Ring ................................................................................................... Sealing Ring .......................................................................................... Hyd Velocity Fuse ...................................................................................... Hyd Velocity Fuse ......................................................................................

1 1 1 1 .. 1 1 1 1 1 1 1 .. .. 1 1 .. 1 .. 1 .. .. 1 1 1 ..

1 1 1 .. 1 1 1 1 1 1 1 .. 1 1 .. .. 1 .. 1 .. 1 1 .. 1 .. 1

18 18

505136072 524169325

Kit-Seal ....................................................................................................... Kit-Seal .......................................................................................................

1 ..

.. 1


13-26


G813

06-08

P19840

NOTES

G813


13-27

P19842

06-08

CARRIAGE (FIGURE 13-8) THREE STAGE FULL FREE-LIFT

13-28


G813

06-08

P19842

CARRIAGE THREE STAGE FULL FREE-LIFT KEY: A: GP/GLP/GDP080-090VX B: GP/GLP/GDP100-120VX ITEM

PART NO.

DESCRIPTION

QTY A B

1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17

580007023 580007025 580007026 580007027 580012000 580007028 580007011 580007013 580007020 580007021 580012221 580007022 580026922 504230271 580014174 015417900 580007125 580070496 580014169 449001038 580031673 580011609 580012093 520045178 520045177 520045171 015026200 062144100 520045153

Carriage (48 in.) ......................................................................................... Carriage (60 in.) ......................................................................................... Carriage (48 in.) ......................................................................................... Carriage (54 in.) ......................................................................................... Carriage (54 in.) (Optional) ........................................................................ Carriage (60 in.) ......................................................................................... Carriage Wldmt (48 in.) .......................................................................... Carriage Wldmt (60 in.) .......................................................................... Carriage Wldmt (48 in.) .......................................................................... Carriage Wldmt (54 in.) .......................................................................... Carriage Wldmt (54 in.) (Optional) ......................................................... Carriage Wldmt (60 in.) .......................................................................... Stubshaft ........................................................................................... Nut ......................................................................................................... Spacer ................................................................................................... Cotter Pin ............................................................................................... Pin .......................................................................................................... Chain Anchor ......................................................................................... Plate ....................................................................................................... Capscrew ............................................................................................... Load Roller (101.67 mm ) ...................................................................... Spacer ................................................................................................... Snap Ring .............................................................................................. Bracket Wldmt (LH) ............................................................................... Bracket Wldmt (RH) ............................................................................... Spacer ................................................................................................... Lockwasher ............................................................................................ Capscrew ............................................................................................... Shim (0.020 in.) .....................................................................................

1 1 .. .. .. .. 1 1 .. .. .. .. 6 1 1 2 2 2 1 1 6 2 6 1 1 4 4 4 24

G813


.. .. 1 1 1 1 .. .. 1 1 1 1 6 1 1 2 2 2 1 1 6 2 6 1 1 4 4 4 24

13-29

P19842

06-08

NOTES

13-30


G813

SECTION 14

14

MAST-TWO STAGE FULL FREE-LIFT

CONTENTS

SECTION 14 MAST-TWO STAGE FULL FREE-LIFT DESCRIPTION CARRIAGE TWO STAGE FULL FREE-LIFT FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT

G813

PAGE

.................................................................................................................. 14-18 .................................................................................................................. 14-14 .................................................................................................................. 14-6 .................................................................................................................. 14-10 .................................................................................................................. 14-2


14-1

P19828

06-08

OUTER MAST AND MAIN LIFT (FIGURE 14-1) TWO STAGE FULL FREE-LIFT

14-2


G813

06-08

P19828

OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

3025 mm (119.1 in.)

3625 mm (142.7 in.)

B753 3025

B753 3625

580053627

580053633

1

Outer Mast

580053658

580053664

26

Tube Assy

580053926

580053932


2765 mm (108.9 in.)

3365 mm (132.5 in.)

B754 2765

B754 3365

580053727

580053733

1

Outer Mast

580053658

580053664

26

Tube Assy

580053926

580053932


PART NO.

1 2 3 4 5 6 7 8 9 9 10 11 11 12 12 12 12 13 13

b. . . . . b. . . . . 580026922 500227908 520045188 518795660 504232202 ..... ..... 080437000 052645500 054820000 580007839 052645300 524147484 052645600 524147485 052645600 580057932 580019387

G813

DESCRIPTION

QTY A B

Mast Assy ................................................................................................... 1 Outer Mast ............................................................................................. 1 Stubshaft ........................................................................................... 2 Snap Ring .......................................................................................... 2 Washer .................................................................................................. 2 Shim ....................................................................................................... AR Shim ....................................................................................................... AR Main Cylinder (RH) (FP19830 [Page 14-10])....................................... 1 Main Cylinder (LH) (FP19830 [Page 14-10])........................................ 1 Plug ........................................................................................................ 1 O-Ring ............................................................................................... 1 Plug ........................................................................................................ 1 Housing (Control Valve) ......................................................................... 1 O-Ring ............................................................................................... 1 Lowering Control Valve .......................................................................... 1 O-Ring ............................................................................................... 1 Lowering Control Valve .......................................................................... .. O-Ring ............................................................................................... .. Fitting ..................................................................................................... 1 O-Ring ............................................................................................... 1 ©2008 Yale Materials Handling Corporation

1 1 2 2 2 AR AR 1 1 1 1 1 1 1 .. .. 1 1 1 1 14-3

P19828

06-08

OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT KEY: A: GP/GLP/GDP080-090VX B: GP/GLP/GDP100-120VX ITEM

PART NO.

13 14 15 16 17 18 19 20 20 20 21 21 22 23 24 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39

052645300 580055651 580026475 580055736 580055738 580055633 524147540 580019817 052645400 580019387 580019896 580019387 580071057 580055739 504407299 a 504407298 524198147 b. . . . . 580055741 a 524198145 524198147 580012093 520045153 580010279 520045151 012824300 520045156 520045157 580008630 580012350 580019523 580060697


14-4

QTY A B

DESCRIPTION

O-Ring ............................................................................................... 1 Nut ......................................................................................................... 4 Bracket ................................................................................................... 2 Capscrew ............................................................................................... 2 Capscrew ............................................................................................... 2 Washer .................................................................................................. 6 Hose Assy .............................................................................................. 1 Fitting ..................................................................................................... 1 O-Ring ............................................................................................... 1 O-Ring ............................................................................................... 1 Fitting ..................................................................................................... 1 O-Ring ............................................................................................... 2 Hose Assy .............................................................................................. 1 Capscrew ............................................................................................... 2 Bracket Wldmt ....................................................................................... 2 Bracket ....................................................................................................... 2 Bracket ................................................................................................... 2 Tube Assy .............................................................................................. 1 Capscrew ............................................................................................... 4 Bracket (LH) ........................................................................................... 1 Bracket (RH) .......................................................................................... 1 Snap Ring .............................................................................................. 2 Shim (0.020 in.) ..................................................................................... 12 Load Roller (124.31 mm) ....................................................................... 2 Wear Strip .............................................................................................. 2 O-Ring ................................................................................................... 4 Shim (0.007 in.) ..................................................................................... AR Shim (0.020 in.) ..................................................................................... AR Fitting ..................................................................................................... 1 Snap Ring .............................................................................................. 4 Bushing .................................................................................................. 2 Hose Assy .................................................................................................. 1

b

1 4 2 2 2 6 1 1 1 1 1 2 1 2 2 2 2 1 4 1 1 2 12 2 2 4 AR AR 1 4 2 1

Refer to Table


G813

06-08

P19828

NOTES

G813


14-5

P19829

06-08

INNER MAST AND FREE-LIFT (FIGURE 14-2) TWO STAGE FULL FREE-LIFT

14-6


G813

06-08

P19829

INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

3025 mm (119.1 in.)

3625 mm (142.7 in.)

B753 3025

B753 3625

580053627

580053633

1

Inner Mast

580053688

580053694

28

Chain

580014179

520045193


3365 mm (132.5 in.)

B754 2765

B754 3365

580053727

580053733

1

Inner Mast

580053688

580053694

28

Chain

580032775

580014179

ITEM

PART NO.

1 2 3 4 5 6 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 19 19 19

a. . . . . a. . . . . 580026922 580055651 580074253 580055735 524147494 524147495 580012093 520045153 580010279 504064758 580072021 580072022 504234266 500227914 954512901 580055634 580055649 580055742 580009890 580007843 580007848 504234285 504235204

G813

2765 mm (108.9 in.)

DESCRIPTION Mast Assy ............................................................................................................ Inner Mast ....................................................................................................... Stubshaft ..................................................................................................... Nut ................................................................................................................... Capscrew ........................................................................................................ Capscrew ........................................................................................................ Hyd Velocity Fuse (GP/GLP/GDP080-090VX) ................................................ Hyd Velocity Fuse (GP/GLP/GDP100-120VX) ................................................ Snap Ring ....................................................................................................... Shim (0.020 in.) ............................................................................................... Load Roller (124.31 mm) ................................................................................ Ring ................................................................................................................. Bracket (GP/GLP/GDP080-090VX) ................................................................ Bracket (GP/GLP/GDP100-120VX) ................................................................ Nut ................................................................................................................... Snap Ring ....................................................................................................... Roll Pin ............................................................................................................ Washer ............................................................................................................ Lockwasher ..................................................................................................... Capscrew ........................................................................................................ Guard .............................................................................................................. Chain Sheave .................................................................................................. Chain Sheave ............................................................................................. Snap Ring ................................................................................................... Load Roller ................................................................................................. ©2008 Yale Materials Handling Corporation

QTY 1 1 4 3 2 1 1 1 4 24 4 2 2 2 2 2 2 2 2 2 2 2 1 2 1 14-7

P19829

06-08

INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT ITEM

PART NO.

20 21 22 23 24 25 26 27 28 29

..... 524147349 524148255 518804610 580056088 015417900 520045362 520045195 a. . . . . 580069460

DESCRIPTION Free-Lift Cylinder (FP19831 [Page 14-14]).................................................... Crosshead ....................................................................................................... Capscrew ........................................................................................................ Pin ................................................................................................................... Nut ................................................................................................................... Cotter Pin ........................................................................................................ Chain Anchor .................................................................................................. Pin ................................................................................................................... Chain ............................................................................................................... Collar ...............................................................................................................

QTY 1 1 1 1 4 2 2 2 2 1


14-8


G813

06-08

P19829

NOTES

G813


14-9

P19830

06-08

MAIN LIFT CYLINDER (FIGURE 14-3) TWO STAGE FULL FREE-LIFT

14-10


G813

06-08

P19830

MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT LEFT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3025 mm (119.1 in.)

3625 mm (142.7 in.)

Mast Group Number

B753 3025

B753 3625


8503251

8503257

580056098

580056104

Cylinder Assy 1

Tube WldmtCylinder

520429601

520429607

8

Cylinder Rod

580056203

580056213

RIGHT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3025 mm (119.1 in.)

3625 mm (142.7 in.)

Mast Group Number

B753 3025

B753 3625


8503201

8503207

580056047

580056064

Cylinder Assy 1

Tube WldmtCylinder

520429601

520429607

8

Cylinder Rod

580056131

580056157

LEFT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3025 mm (119.1 in.)

3625 mm (142.7 in.)

Mast Group Number

B754 2765

B754 3365


8503351

8503357

580056288

580056303

Cylinder Assy

G813

1

Tube WldmtCylinder

520429601

520429607

8

Cylinder Rod

580056370

580056384


14-11

P19830

06-08

MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT RIGHT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3025 mm (119.1 in.)

3625 mm (142.7 in.)

Mast Group Number

B754 2765

B754 3365


8503301

8503307

580056248

580056254

Cylinder Assy 1

Tube WldmtCylinder

520429601

520429607

8

Cylinder Rod

580056339

580056345

ITEM

PART NO.

1 2 3 4 5 5 6 7 8 9 9 10 10 11 11 12 13 14

d. . . . . d. . . . . 502687901 501753914 b 502895204 580016817 580016816 501702903 504017208 d. . . . . a 504450753 520045346 a 580022492 580022494 a 580056495 580056496 504232252 502011911 b 520045253 c 507454554

Cylinder Assy ...................................................................................................... Tube Wldmt-Cylinder ...................................................................................... Sealing Ring .................................................................................................... Screw .............................................................................................................. Piston Ring (RH) ............................................................................................. Piston (RH) ...................................................................................................... Piston (LH) ...................................................................................................... Loctite .............................................................................................................. Wear Ring ....................................................................................................... Cylinder Rod ................................................................................................... Rod Wiper ....................................................................................................... Rod Wiper ....................................................................................................... Rod Seal ......................................................................................................... Rod Seal ......................................................................................................... Gland ............................................................................................................... Gland ............................................................................................................... O-Ring ............................................................................................................. Back-Up Ring .................................................................................................. Spacer ............................................................................................................. Sleeve .................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

b 507456511 a 504287713

Kit-Seal (Alternate Part) ...................................................................................... Kit-Seal ................................................................................................................

1 1

FOOTNOTES: a B753 b B754

14-12

DESCRIPTION

QTY

c d

Not Illustrated Refer to Table


G813

06-08

P19830

NOTES

G813


14-13

P19831

06-08

FREE-LIFT CYLINDER (FIGURE 14-4) TWO STAGE FULL FREE-LIFT

14-14


G813

06-08

P19831

FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3025 mm (119.1 in.)

3625 mm (142.7 in.)

Mast Group Number

B753 3025

B753 3625


8501701

8544051

580055452

580055458

Cylinder Assy 1

Tube WldmtCylinder

520650601

520650607

2

Cylinder Rod

520576601

520576606


2765 mm (108.9 in.)

3365 mm (132.5 in.)

Mast Group Number

B754 2765

B754 3365


8518451

8527801

580055654

580055671

Cylinder Assy 1

Tube WldmtCylinder

520651601

520651607

2

Cylinder Rod

520580651

520580656


PART NO.

1 2 3 3 4 5 6 7 8 9 10 10

a. . . . . a. . . . . a. . . . . 520585600 580046965 501753904 504235239 504148200 501850904 580054715 520045326 502011923 502011915

G813

DESCRIPTION Cylinder Assy ............................................................................................. Tube Wldmt-Cylinder ............................................................................. Cylinder Rod .......................................................................................... Gland ..................................................................................................... Gland ..................................................................................................... Screw ..................................................................................................... Check Valve ........................................................................................... Washer .................................................................................................. Snap Ring .............................................................................................. Rod Wiper .............................................................................................. Rod Seal ................................................................................................ Back-Up Ring ......................................................................................... Back-Up Ring .........................................................................................


QTY A B 1 1 1 1 .. 1 1 1 1 1 1 1 ..

1 1 1 .. 1 1 1 1 1 1 1 .. 1

14-15

P19831

06-08

FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT KEY: A: GP/GLP/GDP080-090VX B: GP/GLP/GDP100-120VX QTY A B

ITEM

PART NO.

DESCRIPTION

11 11 12 12 13 13 14 14 15 15 16 17 17

015492400 066415900 520045324 580041728 520045327 580046967 520045331 580041729 504232230 580011167 502687901 524147494 524147495

O-Ring ................................................................................................... O-Ring ................................................................................................... Wear Ring .............................................................................................. Wear Ring .............................................................................................. Rod Seal ................................................................................................ Rod Seal ................................................................................................ Back-Up Ring ......................................................................................... Back-Up Ring ......................................................................................... O-Ring ................................................................................................... O-Ring ................................................................................................... Sealing Ring .......................................................................................... Hyd Velocity Fuse ...................................................................................... Hyd Velocity Fuse ......................................................................................

1 .. 1 .. 1 .. 1 .. 1 .. 1 1 ..

.. 1 .. 1 .. 1 .. 1 .. 1 1 .. 1

18 18

505136072 524169325

Kit-Seal ....................................................................................................... Kit-Seal .......................................................................................................

1 ..

.. 1


14-16


G813

06-08

P19831

NOTES

G813


14-17

P19833

05-06

CARRIAGE (FIGURE 14-5) TWO STAGE FULL FREE-LIFT

14-18


G813

05-06

P19833

CARRIAGE TWO STAGE FULL FREE-LIFT KEY: A: GP/GLP/GDP080-090VX B: GP/GLP/GDP100-120VX ITEM

PART NO.

DESCRIPTION

QTY A B

1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17

580014049 580014053 580014056 580014059 580014214 580014216 580014225 580014226 580026922 504230271 580014174 015417900 580007125 580070496 580014169 449001038 580031673 580011609 580012093 520045178 520045177 520045171 015026200 203146300 520045153

Carriage (48 in.) ......................................................................................... Carriage (60 in.) ......................................................................................... Carriage (54 in.) ......................................................................................... Carriage (60 in.) ......................................................................................... Carriage Wldmt (48 in.) .......................................................................... Carriage Wldmt (60 in.) .......................................................................... Carriage Wldmt (54 in.) .......................................................................... Carriage Wldmt (60 in.) .......................................................................... Stubshaft ........................................................................................... Nut ......................................................................................................... Spacer ................................................................................................... Cotter Pin ............................................................................................... Pin .......................................................................................................... Chain Anchor ......................................................................................... Plate ....................................................................................................... Capscrew ............................................................................................... Load Roller (101.67 mm ) ...................................................................... Spacer ................................................................................................... Snap Ring .............................................................................................. Bracket Wldmt (LH) ............................................................................... Bracket Wldmt (RH) ............................................................................... Spacer ................................................................................................... Lockwasher ............................................................................................ Capscrew ............................................................................................... Shim (0.020 in.) .....................................................................................

1 1 .. .. 1 1 .. .. 6 1 1 2 2 2 1 1 6 2 6 1 1 4 4 4 24

G813


.. .. 1 1 .. .. 1 1 6 1 1 2 2 2 1 1 6 2 6 1 1 4 4 4 24

14-19

P19833

05-06

NOTES

14-20


G813

SECTION 15

15

ATTACHMENTS AND HEADER HOSE GROUP

CONTENTS

SECTION 15 ATTACHMENTS AND HEADER HOSE GROUP DESCRIPTION

PAGE

AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE FULL FREE-LIFT .................................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ HEADER HOSE THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE FULL FREE-LIFT .................................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ INTEGRAL SIDE-SHIFT ASSEMBLY GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT ................................. GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ................ GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT ................................. GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ................ INTEGRAL SIDE-SHIFT CARRIAGE GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT ................................. GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT ................................. GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ................ GP/GLP/GDP80-90VX (48 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ........................................ GP/GLP/GDP80-90VX (60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ........................................

G813


15-36 15-34 15-32 15-10 15-6 15-2 15-14 15-22 15-18 15-28 15-16 15-20 15-30 15-24 15-26

15-1

P19824

06-08

HEADER HOSE (FIGURE 15-1) TWO STAGE LIMITED FREE-LIFT

15-2


G813

06-08

P19824

HEADER HOSE TWO STAGE LIMITED FREE-LIFT FOUR FUNCTION GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

3000 mm (118.1 in.)

3600 mm (141.7 in.)

4200 mm (165.4 in.)

4900 mm (192.9 in.)

B749 3000

B749 3600

B749 4200

B749 4900

580053358

580053364

580053370

580053377

1

Hose Assy

580067215

580067221

580067227

580067235

2

Hose Assy

580067215

580067221

580067227

580067235

THREE FUNCTION GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Hose Assy

3000 mm (118.1 in.)

3600 mm (141.7 in.)

4200 mm (165.4 in.)

4900 mm (192.9 in.)

B749 3000

B749 3600

B749 4200

B749 4900

580053358

580053364

580053370

580053377

580067215

580067221

580067227

580067235

FOUR FUNCTION GP/GLP/GDP100-120VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

2740 mm (107.9 in.)

3340 mm (131.5 in.)

3940 mm (155.1 in.)

4640 mm (182.7 in.)

B750 2740

B750 3340

B750 3940

B750 4640

580053442

580053448

580053454

580053461

1

Hose Assy

580067215

580067221

580067227

580067235

2

Hose Assy

580067215

580067221

580067227

580067235

FOUR FUNCTION GP/GLP/GDP100-120VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

G813

5240 mm (206.3 in.)

5840 mm (229.9 in.)

B750 5240

B750 5840

580053467

580053473

1

Hose Assy

580067238

580071419

2

Hose Assy

580067238

580071419


15-3

P19824

06-08

HEADER HOSE TWO STAGE LIMITED FREE-LIFT THREE FUNCTION GP/GLP/GDP100-120VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Hose Assy

2740 mm (107.9 in.)

3340 mm (131.5 in.)

3940 mm (155.1 in.)

4640 mm (182.7 in.)

B750 2740

B750 3340

B750 3940

B750 4640

580053442

580053448

580053454

580053461

580067215

580067221

580067227

580067235

THREE FUNCTION GP/GLP/GDP100-120VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Hose Assy

5240 mm (206.3 in.)

5840 mm (229.9 in.)

B750 5240

B750 5840

580053467

580053473

580067238

580071419

KEY: A: Three Function B: Four Function ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15

a. . . . . a. . . . . a. . . . . 580012772 505965586 580039425 580020987 580055731 580055650 580006903 580079946 580028718 580055747 580055649 580028717 580029125 520045187

DESCRIPTION Mast Assy ................................................................................................... Hose Assy .............................................................................................. Hose Assy .............................................................................................. Hose Clamp ........................................................................................... Clamp .................................................................................................... Fitting ..................................................................................................... Fitting ..................................................................................................... Capscrew ............................................................................................... Nut ......................................................................................................... Hose Clamp ........................................................................................... Capscrew ............................................................................................... Stubshaft ................................................................................................ Capscrew ............................................................................................... Lockwasher ............................................................................................ Spacer ................................................................................................... Hose Sheave ......................................................................................... Bushing .............................................................................................

QTY A B 1 2 .. 2 2 2 2 2 2 2 2 1 1 1 1 1 1

1 2 2 4 4 4 4 4 4 4 4 2 2 1 2 2 2


15-4


G813

06-08

P19824

NOTES

G813


15-5

P19832

06-08

HEADER HOSE (FIGURE 15-2) TWO STAGE FULL FREE-LIFT

15-6


G813

06-08

P19832

HEADER HOSE TWO STAGE FULL FREE-LIFT FOUR FUNCTION GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3025 mm (119.1 in.)

3625 mm (142.7 in.)

B753 3025

B753 3625

8

Hose Guide

580067025

580067032

9

Hose Assy

580067131

580067143

10

Hose Assy

580073277

580073293

15

Hose Assy

524198083

524198089

THREE FUNCTION GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3025 mm (119.1 in.)

3625 mm (142.7 in.)

B753 3025

B753 3625

5

Hose Assy

580067131

580067143

6

Hose Assy

580073277

580073293

20

Hose Assy

524198083

524198089

21

Channel

580066989

580066998

22

Channel

580067069

580067075

FOUR FUNCTION GP/GLP/GDP100-120VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

G813

2765 mm (108.9 in.)

3365 mm (132.5 in.)

B754 2765

B754 3365

8

Hose Guide

580067025

580067032

9

Hose Assy

580067138

580067144

10

Hose Assy

580073288

580073294

15

Hose Assy

524198114

524198120


15-7

P19832

06-08

HEADER HOSE TWO STAGE FULL FREE-LIFT THREE FUNCTION GP/GLP/GDP100-120VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

2765 mm (108.9 in.)

3365 mm (132.5 in.)

B754 2765

B754 3365

5

Hose Assy

580067138

580067144

6

Hose Assy

580073288

580073294

20

Hose Assy

524198114

524198120

21

Channel

580066989

580066998

22

Channel

580067064

580067072

KEY: A: Three Function B: Four Function ITEM

PART NO.

1 2 3 4 5 6 7 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

580006903 580055863 580012772 580052881 a. . . . . a. . . . . 580041883 580041884 a. . . . . a. . . . . a. . . . . 580029125 520045187 580055636 015915200 954512901 a. . . . . 580039425 524148190 580039402 580039425 a. . . . . a. . . . . a. . . . . 580055631 580055735 580055646 580055743 954512901

15-8

DESCRIPTION Hose Clamp ........................................................................................... Capscrew ............................................................................................... Hose Clamp ........................................................................................... Clamp .................................................................................................... Hose Assy .............................................................................................. Hose Assy .............................................................................................. Bracket Wldmt ....................................................................................... Bracket Wldmt ....................................................................................... Hose Guide ............................................................................................ Hose Assy .............................................................................................. Hose Assy .............................................................................................. Hose Sheave ......................................................................................... Bushing ............................................................................................. Washer .................................................................................................. Snap Ring .............................................................................................. Roll Pin .................................................................................................. Hose Assy .............................................................................................. Fitting ..................................................................................................... Fitting ..................................................................................................... Fitting ..................................................................................................... Fitting ..................................................................................................... Hose Assy .............................................................................................. Channel ................................................................................................. Channel ................................................................................................. Washer .................................................................................................. Capscrew ............................................................................................... Lockwasher ............................................................................................ Capscrew ............................................................................................... Roll Pin ..................................................................................................


QTY A B 3 6 2 3 1 1 1 .. .. .. .. 1 1 1 1 1 .. 1 1 1 2 1 1 1 1 1 1 2 2

6 12 4 6 .. .. 1 1 1 1 1 2 2 2 2 2 2 2 1 1 4 .. .. .. .. .. .. 2 2

G813

06-08

P19832


G813


15-9

P19841

06-08

HEADER HOSE (FIGURE 15-3) THREE STAGE FULL FREE-LIFT

15-10


G813

06-08

P19841

HEADER HOSE THREE STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

B751 4365

B751 4665

B751 4900

B751 5200

580053539

580053541

580053542

580053544

1

Hose Assy

580067389

580067391

580067392

580067394

2

Hose Assy

580067389

580067391

580067392

580067394


5500 mm (216.5 in.)

5950 mm (234.3 in.)

B751 5500

B751 5950

580053546

580053549

1

Hose Assy

580067396

----

2

Hose Assy

580067396

----


4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

5240 mm (206.3 in.)

B752 4087

B752 4387

B752 4640

B752 4940

B752 5240

580053590

580053592

580053593

580053595

580053597

1

Hose Assy

580067413

580067415

580067416

580067418

580067420

2

Hose Assy

580067413

580067415

580067416

580067418

580067420

KEY: A: Three Function B: Four Function ITEM 1 2 3 4 5 6 6 G813

PART NO. a. . . . . a. . . . . a. . . . . 580055730 580055650 580009401 580029125 520045187

DESCRIPTION Mast Assy ................................................................................................... Hose Assy .............................................................................................. Hose Assy .............................................................................................. Capscrew ............................................................................................... Nut ......................................................................................................... Bracket Wldmt ....................................................................................... Hose Sheave ......................................................................................... Bushing ............................................................................................. ©2008 Yale Materials Handling Corporation

QTY A B 1 2 .. 4 4 1 2 2

1 2 2 8 8 2 4 4 15-11

P19841

06-08

HEADER HOSE THREE STAGE FULL FREE-LIFT KEY: A: Three Function B: Four Function ITEM

PART NO.

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

580055636 015915200 580006903 580055863 505965586 580012772 580009399 580055631 580055646 580055732 580041883 954512901 580039402 524148190 580055740 580055648 580009402 580027355 580012670 580055739 580055652 580009403 580041884 580055743

DESCRIPTION Washer .................................................................................................. Snap Ring .............................................................................................. Hose Clamp ........................................................................................... Capscrew ............................................................................................... Clamp .................................................................................................... Hose Clamp ........................................................................................... Bracket ................................................................................................... Washer .................................................................................................. Lockwasher ............................................................................................ Capscrew ............................................................................................... Bracket Wldmt (RH) ............................................................................... Roll Pin .................................................................................................. Fitting ..................................................................................................... Fitting ..................................................................................................... Capscrew ............................................................................................... Lockwasher ............................................................................................ Bracket ................................................................................................... Hose Clamp ........................................................................................... Clamp .................................................................................................... Capscrew ............................................................................................... Nut ......................................................................................................... Bracket ................................................................................................... Bracket Wldmt ....................................................................................... Capscrew ...............................................................................................

QTY A B 2 2 3 2 2 2 1 2 2 2 1 2 1 1 2 2 1 2 1 1 1 .. .. 2

4 4 6 4 4 4 1 4 4 4 1 2 2 2 4 4 1 2 1 1 1 1 1 2


15-12


G813

06-08

P19841

NOTES

G813


15-13

P19843

06-08

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 15-4) GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) — TWO STAGE LIMITED FREE-LIFT

15-14


G813

06-08

P19843

INTEGRAL SIDE-SHIFT ASSEMBLY GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) – TWO STAGE LIMITED FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 20 20 20 21 22 23

580012458 580012459 580012450 580012451 580009893 520045183 015417900 520045163 580031673 520045153 580012093 580011609 520045150 580012184 015627900 580012185 520045395 520045159 580012183 449001058 449022017 580020430 052645300 580063949 580020576 052645300 580063949 580077417 580077418 056056700

Side-Shift Carriage (48 in.) (Group No. 8502066) .............................................. 1 Side-Shift Carriage (60 in.) (Group No. 8502067) .............................................. 1 Side-Shift Carriage (48 in.) (FP19826 [Page 15-16]).................................... 1 Side-Shift Carriage (60 in.) (FP19826 [Page 15-16]).................................... 1 Chain Anchor .................................................................................................. 2 Pin .................................................................................................................. 2 Cotter Pin ....................................................................................................... 2 Wheel Nut ....................................................................................................... 4 Load Roller (101.67 mm ) ............................................................................... 6 Shim (0.020 in.) .............................................................................................. 24 Snap Ring ....................................................................................................... 6 Spacer ............................................................................................................ 2 Roll Pin ........................................................................................................... 2 Side Roller ...................................................................................................... 2 Grease Fitting ................................................................................................. 2 Bracket ........................................................................................................... 2 Shim (0.062 in.) .............................................................................................. AR Shim (0.030 in.) .............................................................................................. AR Pin .................................................................................................................. 2 Capscrew ....................................................................................................... 4 Lockwasher .................................................................................................... 4 Fitting .............................................................................................................. 1 O-Ring ........................................................................................................ 1 O-Ring ........................................................................................................ 1 Fitting .............................................................................................................. 1 O-Ring ........................................................................................................ 1 O-Ring ........................................................................................................ 1 Hose Assy ...................................................................................................... 1 Hose Assy ...................................................................................................... 1 Fitting .............................................................................................................. 2

G813


QTY

15-15

P19826

06-08

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 15-5) GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) — TWO STAGE LIMITED FREE-LIFT

15-16


G813

06-08

P19826

INTEGRAL SIDE-SHIFT CARRIAGE GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) – TWO STAGE LIMITED FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 2 3 4 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17

580012450 580012451 580013212 580013213 580013214 580039175 580039177 580013801 580013803 580013204 580013207 580013208 580013209 580013254 580013253 580086809 580013256 580013480 580013481 015628700 500159904

Side-Shift Carriage (48 in.) ................................................................................. Side-Shift Carriage (60 in.) ................................................................................. Bushing .......................................................................................................... Rod ................................................................................................................. Hook ............................................................................................................... Apron (48 in.) .................................................................................................. Apron (60 in.) .................................................................................................. Frame (48 in.) ................................................................................................. Frame (60 in.) ................................................................................................. Wear Strip (Right Lower) ................................................................................ Wear Strip (Left Lower) .................................................................................. Wear Strip (Right Upper) ................................................................................ Wear Strip (Left Upper) .................................................................................. Wear Strip (Lower Center) (60 in.) ................................................................. Wear Strip (Upper Center) (60 in.) ................................................................. Seal ................................................................................................................ Rod Wiper ...................................................................................................... Snap Ring ....................................................................................................... Screw ............................................................................................................. Grease Fitting ................................................................................................. O-Ring ............................................................................................................

1 1 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 2 6 4 2

524169329

Kit-Seal (Class III) ...............................................................................................

1

G813


QTY

15-17

P19844

06-08

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 15-6) GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) — TWO STAGE LIMITED FREE-LIFT

15-18


G813

06-08

P19844

INTEGRAL SIDE-SHIFT ASSEMBLY GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) – TWO STAGE LIMITED FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 20 20 20 21 22 23

580012460 580012461 580012452 580012453 580031673 520045153 580012093 580011609 520045150 580084983 015627900 580012185 520045395 520045159 580084984 449001058 449022017 580009922 520045195 015417900 520045163 580020430 580063949 052645300 580020576 052645300 580063949 580077416 580077415 056056700

Side-Shift Carriage (54 in.) (Group No. 8502068) .............................................. 1 Side-Shift Carriage (60 in.) (Group No. 8502069) .............................................. 1 Side-Shift Carriage (54 in.) (FP19827 [Page 15-20]).................................... 1 Side-Shift Carriage (60 in.) (FP19827 [Page 15-20]).................................... 1 Load Roller (101.67 mm ) ............................................................................... 6 Shim (0.020 in.) .............................................................................................. 24 Snap Ring ....................................................................................................... 6 Spacer ............................................................................................................ 2 Roll Pin ........................................................................................................... 2 Cam Follower ................................................................................................. 2 Grease Fitting ................................................................................................. 2 Bracket ........................................................................................................... 2 Shim (0.062 in.) .............................................................................................. AR Shim (0.030 in.) .............................................................................................. AR Pin .................................................................................................................. 2 Capscrew ....................................................................................................... 4 Lockwasher .................................................................................................... 4 Chain Anchor .................................................................................................. 2 Pin .................................................................................................................. 2 Cotter Pin ....................................................................................................... 2 Wheel Nut ....................................................................................................... 4 Fitting .............................................................................................................. 1 O-Ring ........................................................................................................ 1 O-Ring ........................................................................................................ 1 Fitting .............................................................................................................. 1 O-Ring ........................................................................................................ 1 O-Ring ........................................................................................................ 1 Hose Assy ...................................................................................................... 1 Hose Assy ...................................................................................................... 1 Fitting .............................................................................................................. 2

G813


QTY

15-19

P19827

06-08

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 15-7) GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) — TWO STAGE LIMITED FREE-LIFT

15-20


G813

06-08

P19827

INTEGRAL SIDE-SHIFT CARRIAGE GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) – TWO STAGE LIMITED FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17

580012452 580012453 580013257 580013258 580013204 580013207 580013208 580013209 580013259 580013254 580039173 580039174 580013806 580013808 580013253 580086809 580013256 580013483 580013481 015628700 500159904

Side-Shift Carriage (54 in.) ................................................................................. Side-Shift Carriage (60 in.) ................................................................................. Bushing .......................................................................................................... Rod ................................................................................................................. Wear Strip (Right Lower) ................................................................................ Wear Strip (Left Lower) .................................................................................. Wear Strip (Right Upper) ................................................................................ Wear Strip (Left Upper) .................................................................................. Hook ............................................................................................................... Wear Strip (Lower Center) ............................................................................. Apron (54 in.) .................................................................................................. Apron (60 in.) .................................................................................................. Frame (54 in.) ................................................................................................. Frame (60 in.) ................................................................................................. Wear Strip (Upper Center) ............................................................................. Seal ................................................................................................................ Rod Wiper ...................................................................................................... Snap Ring ....................................................................................................... Screw ............................................................................................................. Grease Fitting ................................................................................................. O-Ring ............................................................................................................

1 1 2 2 1 1 1 1 2 2 1 1 1 1 2 2 2 2 8 8 2

524169328

Kit-Seal (Class IV) ..............................................................................................

1

G813


QTY

15-21

P19889

06-08

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 15-8) GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) — TWO AND THREE STAGE FULL FREE-LIFT

15-22


G813

06-08

P19889

INTEGRAL SIDE-SHIFT ASSEMBLY GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) – TWO AND THREE STAGE FULL FREE-LIFT ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 26 27 27 27 28 29 30

b 580014145 b 580014147 a 580012462 a 580012463 ..... 580031673 520045153 580012093 580011609 580007124 580007125 015417900 449001038 580014169 580014174 520045150 580084983 015627900 580012185 520045395 520045159 580084984 449001058 449022017 520045177 520045178 520045171 062144100 015026200 580039350 580063949 052645300 580020576 052645300 580063949 580077419 580077420 056056700

DESCRIPTION Side-Shift Carriage (48 in.) (Group No. 8502090) ............................................... Side-Shift Carriage (60 in.) (Group No. 8502091) ............................................... Side-Shift Carriage (48 in.) (Group No. 8502070) ............................................... Side-Shift Carriage (60 in.) (Group No. 8502071) ............................................... Carriage Frame (FP19845 [Page 15-24], FP19846 [Page 15-26])............... Load Roller (101.67 mm ) ............................................................................... Shim (0.020 in.) ............................................................................................... Snap Ring ....................................................................................................... Spacer ............................................................................................................. Chain Anchor .................................................................................................. Pin ................................................................................................................... Cotter Pin ........................................................................................................ Capscrew ........................................................................................................ Plate ................................................................................................................ Spacer ............................................................................................................. Roll Pin ............................................................................................................ Cam Follower .................................................................................................. Grease Fitting .................................................................................................. Bracket ............................................................................................................ Shim (0.062 in.) ............................................................................................... Shim (0.030 in.) ............................................................................................... Pin (Alternate Part) .......................................................................................... Capscrew ........................................................................................................ Lockwasher ..................................................................................................... Bracket Wldmt (RH) ........................................................................................ Bracket Wldmt (LH) ......................................................................................... Spacer ............................................................................................................. Capscrew ........................................................................................................ Lockwasher ..................................................................................................... Fitting .............................................................................................................. O-Ring ........................................................................................................ O-Ring ........................................................................................................ Fitting .............................................................................................................. O-Ring ........................................................................................................ O-Ring ........................................................................................................ Hose Assy ....................................................................................................... Hose Assy ....................................................................................................... Fitting ..............................................................................................................

FOOTNOTES: a Three Stage Full Free-Lift

G813

QTY

b

1 1 1 1 1 6 24 6 2 2 2 2 1 1 1 2 2 2 2 AR AR 2 4 4 1 1 4 4 4 1 1 1 1 1 1 1 1 2

Two Stage Full Free-Lift


15-23

P19845

06-08

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 15-9) GP/GLP/GDP80-90VX (48 IN.) — TWO AND THREE STAGE FULL FREE-LIFT

15-24


G813

06-08

P19845

INTEGRAL SIDE-SHIFT CARRIAGE GP/GLP/GDP80-90VX (48 IN.) – TWO AND THREE STAGE FULL FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

b 580014146 a 580012454 580013212 580013213 580013214 580039175 b 580018547 a 580013802 580013204 580013207 580013208 580013209 580086809 580013256 580013480 580013481 015628700 500159904

Side-Shift Carriage (48 in.) .................................................................................. Side-Shift Carriage (48 in.) .................................................................................. Bushing ........................................................................................................... Rod .................................................................................................................. Hook ................................................................................................................ Apron ............................................................................................................... Frame .............................................................................................................. Frame .............................................................................................................. Wear Strip (Right Lower) ................................................................................. Wear Strip (Left Lower) ................................................................................... Wear Strip (Right Upper) ................................................................................. Wear Strip (Left Upper) ................................................................................... Seal ................................................................................................................. Rod Wiper ....................................................................................................... Snap Ring ....................................................................................................... Screw .............................................................................................................. Grease Fitting .................................................................................................. O-Ring .............................................................................................................

1 1 2 2 2 1 1 1 1 1 1 1 2 2 2 6 4 2

524169329


1


G813

QTY

b



15-25

P19846

06-08

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 15-10) GP/GLP/GDP80-90VX (60 IN.) — TWO AND THREE STAGE FULL FREE-LIFT

15-26


G813

06-08

P19846

INTEGRAL SIDE-SHIFT CARRIAGE GP/GLP/GDP80-90VX (60 IN.) – TWO AND THREE STAGE FULL FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17

b 580014150 a 580012455 580013212 580013213 580013214 580039177 b 580018546 a 580013804 580013204 580013207 580013208 580013209 580013254 580013253 580086809 580013256 580013480 580013481 015628700 500159904

Side-Shift Carriage (60 in.) .................................................................................. Side-Shift Carriage (60 in.) .................................................................................. Bushing ........................................................................................................... Rod .................................................................................................................. Hook ................................................................................................................ Apron ............................................................................................................... Frame .............................................................................................................. Frame .............................................................................................................. Wear Strip (Right Lower) (RH Lower) ............................................................. Wear Strip (Left Lower) (LH Lower) ................................................................ Wear Strip (Right Upper) (RH Upper) ............................................................. Wear Strip (Left Upper) (LH Upper) ................................................................ Wear Strip (Lower Center) .............................................................................. Wear Strip (Upper Center) .............................................................................. Seal ................................................................................................................. Rod Wiper ....................................................................................................... Snap Ring ....................................................................................................... Screw .............................................................................................................. Grease Fitting .................................................................................................. O-Ring .............................................................................................................

1 1 2 2 2 1 1 1 1 1 1 1 2 2 2 2 2 6 4 2

524169329


1


G813

QTY

b



15-27

P19847

06-08

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 15-11) GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) — TWO AND THREE STAGE FULL FREE-LIFT

15-28


G813

06-08

P19847

INTEGRAL SIDE-SHIFT ASSEMBLY GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) – TWO AND THREE STAGE FULL FREE-LIFT ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 25 25 26 26 26 27 28 29

b 580014148 b 580014149 a 580012464 a 580012465 ..... 580031673 520045153 580012093 580011609 520045150 580084983 015627900 580012185 520045395 520045159 580084984 449001058 449022017 520045177 520045178 520045171 203146300 062144100 015026200 580017492 520045195 520045182 015417900 500227907 580020430 580063949 052645300 580020576 052645300 580063949 580077421 580077422 056056700

DESCRIPTION Side-Shift Carriage (54 in.) (Group No. 8502092) ............................................... Side-Shift Carriage (60 in.) (Group No. 8502093) ............................................... Side-Shift Carriage (54 in.) (Group No. 8502072) ............................................... Side-Shift Carriage (60 in.) (Group No. 8502073) ............................................... Carriage (FP19848 [Page 15-30]).................................................................. Load Roller (101.67 mm ) ............................................................................... Shim (0.020 in.) ............................................................................................... Snap Ring ....................................................................................................... Spacer ............................................................................................................. Roll Pin ............................................................................................................ Cam Follower .................................................................................................. Grease Fitting .................................................................................................. Bracket ............................................................................................................ Shim (0.062 in.) ............................................................................................... Shim (0.030 in.) ............................................................................................... Pin ................................................................................................................... Capscrew ........................................................................................................ Lockwasher ..................................................................................................... Bracket Wldmt (RH) ........................................................................................ Bracket Wldmt (LH) ......................................................................................... Spacer ............................................................................................................. Capscrew ........................................................................................................ Capscrew ........................................................................................................ Lockwasher ..................................................................................................... Chain Anchor .................................................................................................. Pin ................................................................................................................... Pin ................................................................................................................... Cotter Pin ........................................................................................................ Snap Ring ....................................................................................................... Fitting .............................................................................................................. O-Ring ........................................................................................................ O-Ring ........................................................................................................ Fitting .............................................................................................................. O-Ring ........................................................................................................ O-Ring ........................................................................................................ Hose Assy ....................................................................................................... Hose Assy ....................................................................................................... Fitting ..............................................................................................................


G813

QTY

b

1 1 1 1 1 6 24 6 2 2 2 2 2 AR AR 2 4 4 1 1 4 3 1 4 2 2 2 2 2 1 1 1 1 1 1 1 1 2



15-29

P19848

06-08

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 15-12) GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) — TWO AND THREE STAGE FULL FREE-LIFT

15-30


G813

06-08

P19848

INTEGRAL SIDE-SHIFT CARRIAGE GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) – TWO AND THREE STAGE FULL FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 9 9 9 10 10 11 12 13 14 15 16 17

b 580014151 b 580014152 a 580012456 a 580012457 580013257 580013258 580013204 580013207 580013208 580013209 580013259 580013254 b 580018544 b 580018545 a 580013805 a 580013807 580039173 580039174 580013253 580086809 580013256 580013483 580013481 015628700 500159904

Side-Shift Carriage (54 in.) .................................................................................. Side-Shift Carriage (60 in.) .................................................................................. Side-Shift Carriage (54 in.) .................................................................................. Side-Shift Carriage (60 in.) .................................................................................. Bushing ........................................................................................................... Rod .................................................................................................................. Wear Strip (Right Lower) ................................................................................. Wear Strip (Left Lower) ................................................................................... Wear Strip (Right Upper) ................................................................................. Wear Strip (Left Upper) ................................................................................... Hook ................................................................................................................ Wear Strip (Lower Center) .............................................................................. Side-Shift Carriage (60 in.) .............................................................................. Frame (54 in.) .................................................................................................. Frame (54 in.) .................................................................................................. Frame (60 in.) .................................................................................................. Apron (54 in.) .................................................................................................. Apron (60 in.) .................................................................................................. Wear Strip (Upper Center) .............................................................................. Seal ................................................................................................................. Rod Wiper ....................................................................................................... Snap Ring ....................................................................................................... Screw .............................................................................................................. Grease Fitting .................................................................................................. O-Ring .............................................................................................................

1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2 8 8 2

524169328

Kit-Seal (Class IV) ...............................................................................................

1


G813

QTY

b



15-31

P19849

06-08

AUXILIARY TUBE EXTENSIONS (FIGURE 15-13) TWO STAGE LIMITED FREE-LIFT

15-32


G813

06-08

P19849

AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT KEY: A: B749, Three Function B: B749, Four Function C: B750, Three Function D: B750, Four Function ITEM

PART NO.

1 2 2 3 4 4 4 5 5 5 6 6 6 6 6 7 7 7 7 7 8 8 9 10 11 12 12 13 14 14

580039425 d 580020987 d 580063949 580076912 580077280 580077284 b 580077292 580077279 580077283 b 580077291 580077282 580077286 c 580077288 c 580077290 b 580077294 580077281 580077285 c 580077287 c 580077289 b 580077293 580069454 052645300 518802601 518803619 c 580077266 580020430 052645300 580071068 052643300 052645300 a 580037688 a 580037687

DESCRIPTION Fitting ........................................................................................ Fitting ........................................................................................ O-Ring .................................................................................. Bracket ...................................................................................... Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Fitting ........................................................................................ O-Ring .................................................................................. Quick Disconnect Fitting ........................................................... Fitting ........................................................................................ Bracket (LH) .............................................................................. Fitting ........................................................................................ O-Ring .................................................................................. Drain Valve ............................................................................... Fitting ........................................................................................ O-Ring .................................................................................. Dust Cap ................................................................................... Dust Cap (Not Illustrated) .........................................................

FOOTNOTES: a Not Illustrated b Used With Attachment Carriage

G813

A

c d

2 2 2 1 1 .. 1 1 .. 1 .. .. .. .. .. .. .. .. .. .. 2 1 2 2 1 2 1 1 1 1 1 1

QTY B C 4 4 2 1 .. .. .. .. .. .. 1 .. 1 .. 1 1 .. 1 .. 1 4 1 4 2 1 4 1 1 1 1 2 2

2 2 2 1 .. 1 .. .. 1 .. .. .. .. .. .. .. .. .. .. .. 2 1 2 2 1 2 1 1 1 1 1 1

D 4 4 2 1 .. .. .. .. .. .. .. 1 .. 1 .. .. 1 .. 1 .. 4 1 4 2 1 4 1 1 1 1 2 2

Used With Integral Side-Shift Carriage Used without quick disconnect fittings


15-33

P19850

06-08

AUXILIARY TUBE EXTENSIONS (FIGURE 15-14) TWO STAGE FULL FREE-LIFT

15-34


G813

06-08

P19850

AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT KEY: A: A753, Three Function, Class III B: A754, Three Function, Class IV C: A753, Four Function, Class III D: A754, Four Function, Class IV ITEM

PART NO.

1 2 2 2 3 4 5 6 7 8 8 9 9 10 10 11 11 11 12 12 12 13 13 13 13 13 14 14 14 14 14

580039425 e 580020430 e 580063949 e 052645300 e 580071068 e 052643300 e 052645300 e 518803619 e 518802601 e 580069454 052645300 580020987 580063949 580076912 580077266 d 580077648 d 580077652 b 580077660 d 580077649 d 580077653 b 580077661 d 580077650 d 580077654 c 580077656 b 580077662 c 580077658 d 580077651 d 580077655 d 580077657 c 580077659 b 580077663 a 580037687 a 580037688

DESCRIPTION Fitting ........................................................................................ Fitting ........................................................................................ O-Ring .................................................................................. O-Ring .................................................................................. Drain Valve ............................................................................... Fitting ........................................................................................ O-Ring .................................................................................. Fitting ........................................................................................ Quick Disconnect Fitting ........................................................... Fitting ........................................................................................ O-Ring .................................................................................. Fitting ........................................................................................ O-Ring .................................................................................. Bracket (Standard and Attachment Carriage) ........................... Bracket (Integral Carriage) ....................................................... Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Dust Cap ................................................................................... Dust Cap ...................................................................................

FOOTNOTES: a Not Illustrated b Used With Attachment Carriage c Used With Integral Side-Shift Carriage

G813

A

d e

2 2 1 1 1 1 1 2 2 2 1 2 1 1 .. 1 .. 1 1 .. 1 .. .. .. .. .. .. .. .. .. .. 1 1

QTY B C 2 2 1 1 1 1 1 2 2 2 1 2 1 1 .. .. 1 .. .. 1 .. .. .. .. .. .. .. .. .. .. .. 1 1

4 4 2 2 2 1 2 4 4 4 2 4 1 2 2 .. .. .. .. .. .. 1 .. 1 1 .. 1 .. 1 .. 1 1 1

D 4 4 2 2 2 2 2 4 4 4 2 4 1 2 2 .. .. .. .. .. .. .. 1 .. .. 1 .. 1 .. 1 .. 1 1

Used With Standard Carriage With Quick Disconnect


15-35

P19851

06-08

AUXILIARY TUBE EXTENSIONS (FIGURE 15-15) THREE STAGE FULL FREE-LIFT

15-36


G813

06-08

P19851

AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT KEY: A: A753, Three Function, Class III B: A754, Three Function, Class IV C: A753, Four Function, Class III D: A754, Four Function, Class IV DESCRIPTION

PART NO.

1 2 2 2 3 4 5 6 7 8 8 9 9 10 10 11 11 11 12 12 12 13 13 13 13 13 14 14 14 14

580039425 e 580020430 e 580063949 e 052645300 e 580071068 e 052643300 e 052645300 e 518803619 e 518802601 e 580069454 052645300 580020987 580063949 580076912 580077266 d 580077664 d 580077652 b 580077660 d 580077665 d 580077653 b 580077661 d 580077666 d 580077654 c 580077672 c 580077658 b 580077662 d 580077667 d 580077655 c 580077673 c 580077659

Fitting ........................................................................................ Fitting ........................................................................................ O-Ring .................................................................................. O-Ring .................................................................................. Drain Valve ............................................................................... Fitting ........................................................................................ O-Ring .................................................................................. Fitting ........................................................................................ Quick Disconnect Fitting ........................................................... Fitting ........................................................................................ O-Ring .................................................................................. Fitting ........................................................................................ O-Ring .................................................................................. Bracket (Standard and Attachment Carriage) ........................... Bracket (Integral Carriage) ....................................................... Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy ................................................................................. Tube Assy .................................................................................

2 2 1 1 1 1 1 2 2 2 1 2 1 1 .. 1 .. 1 1 .. 1 .. .. .. .. .. .. .. .. ..

2 2 1 1 1 1 1 2 2 2 1 2 1 1 .. .. 1 .. .. 1 .. .. .. .. .. .. .. .. .. ..

4 4 2 2 2 1 2 4 4 4 2 4 1 2 2 .. .. .. .. .. .. 1 .. 1 .. 1 1 .. 1 ..

4 4 2 2 2 2 2 4 4 4 2 4 1 2 2 .. .. .. .. .. .. .. 1 .. 1 .. .. 1 .. 1

14

b 580077663 a 580037687 a 580037688

Tube Assy ................................................................................. Dust Cap ................................................................................... Dust Cap ...................................................................................

.. 1 1

.. 1 1

1 1 1

.. 1 1

FOOTNOTES: a Not Illustrated b Used With Attachment Carriage c Used With Integral Side-Shift Carriage

G813

A

QTY B C

ITEM

d e

D

Used With Standard Carriage With Quick Disconnect


15-37

P19851

06-08

NOTES

15-38


G813

SECTION 16

16

OPTIONS

CONTENTS

SECTION 16 OPTIONS DESCRIPTION

PAGE

ACCUMULATOR ............................................................................................................................................. BACK-UP ALARM ........................................................................................................................................... DUAL MIRRORS WITH CAB ................................................................................................................................................... FIRE EXTINGUISHER .................................................................................................................................... GM LPG REGULATOR DRAIN KIT ................................................................................................................ LIFTING EYES ................................................................................................................................................ MIRROR .......................................................................................................................................................... STROBE LIGHT LED .............................................................................................................................................................

G813


16-8 16-6 16-4 16-5 16-12 16-10 16-3 16-2

16-1

P19853

06-08

STROBE LIGHT (FIGURE 16-1) LED

ITEM 1 2 2 2

PART NO. 580079615 580078920 580041195 580056006 580056004 a 504232297 a 580051159

DESCRIPTION Strobe Light ......................................................................................................... Strobe Light (LED) .......................................................................................... Terminal .......................................................................................................... Connector ........................................................................................................ Connector ........................................................................................................ Guard .............................................................................................................. Bracket Wldmt .................................................................................................

QTY 1 1 1 1 1 1 1


16-2


G813

06-08

P19854

MIRROR (FIGURE 16-2)

ITEM 1 2 2 3 4

G813

PART NO.

DESCRIPTION

505975539 580080919 580080920 580058269 580058190

Mirror .................................................................................................................. Bracket (RH) ....................................................................................................... Bracket (LH) ........................................................................................................ Capscrew ............................................................................................................ Nut ......................................................................................................................


QTY 2 1 1 4 4

16-3

P19855

06-08

DUAL MIRRORS (FIGURE 16-3) WITH CAB

ITEM 1 2 3 4

16-4

PART NO.

DESCRIPTION

505975539 580058808 580056815 580044861

Mirror .................................................................................................................. Bracket ................................................................................................................ Capscrew ............................................................................................................ Insert ...................................................................................................................


QTY 2 2 4 4

G813

06-08

P19856

FIRE EXTINGUISHER (FIGURE 16-4)

ITEM 1 1 2 2 3 4 5 6 6 7 7

G813

PART NO.

DESCRIPTION

504061719 580049526 580078070 580069619 580027621 449022021 449021002 580056815 580058212 580027573 580041704

Fire Extinguisher ................................................................................................. Bracket ........................................................................................................... Bracket (Without Cab) ........................................................................................ Bracket (With Cab) ............................................................................................. Screw .................................................................................................................. Washer ............................................................................................................... Washer ............................................................................................................... Capscrew (Without Cab) ..................................................................................... Capscrew (With Cab) .......................................................................................... Nut (Flange) (Without Cab) ................................................................................. Insert (With Cab) .................................................................................................


QTY 1 1 1 1 2 2 2 1 2 1 2

16-5

P19857

06-08

BACK-UP ALARM (FIGURE 16-5)

16-6


G813

06-08

P19857

BACK-UP ALARM ITEM 1 2 3 4 5

G813

PART NO.

DESCRIPTION

580056613 580026812 505970526 580039438 580045132

Fastener .............................................................................................................. Clip ...................................................................................................................... Nut ...................................................................................................................... Capscrew ............................................................................................................ Back-Up Alarm (82-102 dbA) ..............................................................................


QTY 1 1 2 2 1

16-7

P19858

06-08

ACCUMULATOR (FIGURE 16-6)

16-8


G813

06-08

P19858

ACCUMULATOR ITEM 1 2 3 4 5 5

G813

PART NO.

DESCRIPTION

580012572 580065421 580066235 580075798 580019896 580019387

Accumulator ........................................................................................................ Spacer ................................................................................................................ Clamp ................................................................................................................. Hose Assy ........................................................................................................... Fitting .................................................................................................................. O-Ring ............................................................................................................


QTY 1 2 2 1 1 3

16-9

P19859

06-08

LIFTING EYES (FIGURE 16-7)

ITEM 1 2 3 3 4 5

16-10

PART NO.

DESCRIPTION

580078642 580015437 937300930 580060025 015421700 .....

Eyebolt ................................................................................................................ Anchor ................................................................................................................ Nut ...................................................................................................................... Nut ...................................................................................................................... Cotter Pin ............................................................................................................ Front Lifting Plate ................................................................................................


QTY 1 2 1 3 2 2

G813

06-08

P19859

NOTES

G813


16-11

P19852

06-08

GM LPG REGULATOR DRAIN KIT (FIGURE 16-8)

16-12


G813

06-08

P19852

GM LPG REGULATOR DRAIN KIT ITEM 1 2 3 4 5 6 7

PART NO. 524299079 580069177 056363300 1053161DD 900015237 580020445 580039423 a 518795676

DESCRIPTION Kit-Service ........................................................................................................... Fitting ................................................................................................................... O-Ring ................................................................................................................. Fitting ................................................................................................................... Fitting ................................................................................................................... Fitting ................................................................................................................... Fitting ................................................................................................................... Loctite ..................................................................................................................

QTY 1 1 1 1 1 1 1 1

FOOTNOTES: a Not Shown

G813


16-13

P19852

06-08

NOTES

16-14


G813

SECTION 17

17


CONTENTS

SECTION 17 FIELD CONVERSION KITS DESCRIPTION

PAGE

AUDIBLE ALARM KITS ................................................................................................................................... BRAKE AND INCHING PEDAL CONVERSION .............................................................................................. DIRECTIONAL CONTROL KITS ..................................................................................................................... E-HYDRAULIC CONTROL CONVERSION KITS ........................................................................................... HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE FULL FREE-LIFT .................................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ HYDRAULIC CONTROL CONVERSIONS ...................................................................................................... LIGHT KITS ..................................................................................................................................................... MISCELLANEOUS CONVERSION KITS ........................................................................................................ RETURN TO SET TILT KITS .......................................................................................................................... SEAT CONVERSION KITS ............................................................................................................................. WEATHER PROTECTION KITS ..................................................................................................................... WHEEL CONVERSION KITS ..........................................................................................................................

G813


17-3 17-2 17-2 17-3 17-7 17-5 17-4 17-3 17-9 17-9 17-2 17-2 17-2 17-2

17-1


BRAKE AND INCHING PEDAL CONVERSION DESCRIPTION

PART NUMBER

Dual Pedal with Dry Brakes Kit 80 and 100 BCS

524260158

Kit-Dual Brake Pedal

524260159

Kit-Dual Brake Pedal

524260160

WHEEL CONVERSION KITS DESCRIPTION

PART NUMBER

Kit-Wide Tread

524260546

Kit-Wide Tread

524260547

Kit-Single to Dual Drive Wheel

524260651


524260652


524260653

SEAT CONVERSION KITS DESCRIPTION

PART NUMBER

Kit-Swivel Seat Full Susp

524230981


524230982


524260441


524260442

RETURN TO SET TILT KITS DESCRIPTION

PART NUMBER

Kit-Return to Set Tilt 3 Way

524268025


524268026


524268028


524268029

DIRECTIONAL CONTROL KITS DESCRIPTION

PART NUMBER

Kit-Fwd/Rev Lever to Fdc

524263337

Kit-Fdc to Fwd/Rev Lever

524227697

WEATHER PROTECTION KITS DESCRIPTION

PART NUMBER

Kit-Service

524300084

Kit

524300085

17-2


G813


AUDIBLE ALARM KITS DESCRIPTION

PART NUMBER

Kit-Back-Up Alarm

524264437

Kit-Back-Up Alarm

524264438

Kit-Back-Up Alarm

524264439

Kit-Back-Up Alarm

524264440

Kit-Back-Up Alarm

524264441

E-HYDRAULIC CONTROL CONVERSION KITS DESCRIPTION

PART NUMBER

Kit-Mini Lever Conv 3 Way

524229456


524245848

Kit-E-Hyd Valve 3 to 4 Way

524269392

Kit-E-Hyd Valve 3 to 4 Way

524269393


524270047

HYDRAULIC CONTROL CONVERSIONS DESCRIPTION

PART NUMBER

Kit-Manual Lever Conv 3 Way (without Clamp to 3 Way with Clamp)

524311521

Kit-Manual Lever Conv 3 Way

524312195

Kit-Manual Lever Conv 3 Way

524312193

G813


17-3


HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION

3000 mm (118.1 in.)

3600 mm (141.7 in.)

4200 mm (165.4 in.)

Mast Group Number

B749 3000

B749 3600

B749 4200

524269798

524269800

524269802

Kit-Hose Group 2 to 3 Way

GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION

3000 mm (118.1 in.)

3600 mm (141.7 in.)

4200 mm (165.4 in.)

Mast Group Number

B749 3000

B749 3600

B749 4200

524269799

524269801

524269803



2740 mm (107.9 in.)

3340 mm (131.5 in.)

3940 mm (155.1 in.)

Mast Group Number

B750 2740

B750 3340

B750 3940

524269798

524269800

524269802



2740 mm (107.9 in.)

3340 mm (131.5 in.)

3940 mm (155.1 in.)

Mast Group Number

B750 2740

B750 3340

B750 3940

524269799

524269801

524269803


17-4


G813


HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION

3025 mm (119.1 in.)

3625 mm (142.7 in.)

Mast Group Number

B753 3025

B753 3625

524269784

524269787



3025 mm (119.1 in.)

3625 mm (142.7 in.)

Mast Group Number

B753 3025

B753 3625

524269786

524269789



3025 mm (119.1 in.)

3625 mm (142.7 in.)

Mast Group Number

B753 3025

B753 3625

524269785

524269788



2765 mm (108.9 in.)

3365 mm (132.5 in.)

Mast Group Number

B754 2765

B754 3365

524269790

524269793


G813


17-5

FIELD CONVERSION KITS GP/GLP/GDP100-120VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION

2765 mm (108.9 in.)

3365 mm (132.5 in.)

Mast Group Number

B754 2765

B754 3365

524269792

524269795



2765 mm (108.9 in.)

3365 mm (132.5 in.)

Mast Group Number

B754 2765

B754 3365

524269791

524269794


17-6


G813


HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP/GDP080-090VX LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION

5200 mm (204.7 in.)

Mast Group Number

B751 5200


524270018


5200 mm (204.7 in.)

Mast Group Number

B751 5200


524270020


5200 mm (204.7 in.)

Mast Group Number

B751 5200


524270019


4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

5240 mm (206.3 in.)

Mast Group Number

A752 4087

A752 4387

A752 4640

A752 4940

A752 5240

504328775

504328778

504328781

504328784

504328787


G813


17-7

FIELD CONVERSION KITS THREE TO FOUR FUNCTION LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION

4087 mm (160.9 in.)

4365 mm (171.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4665 mm (183.7 in.)

Mast Group Number

B752 4087

B751 4365

B752 4387

B752 4640

B751 4665

524270028

524270010

524270031

524270034

524270013


THREE TO FOUR FUNCTION LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION

4900 mm (192.9 in.)

4940 mm (194.5 in.)

5240 mm (206.3 in.)

5500 mm (216.5 in.)

Mast Group Number

B751 4900

B752 4940

B752 5240

B751 5500

524270016

524270037

524270040

524270022


TWO TO FOUR FUNCTION LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION

4087 mm (160.9 in.)

4365 mm (171.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4665 mm (183.7 in.)

Mast Group Number

B752 4087

B751 4365

B752 4387

B752 4640

B751 4665

524270029

524270011

524270032

524270035

524270014


TWO TO FOUR FUNCTION LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION

4900 mm (192.9 in.)

4940 mm (194.5 in.)

5240 mm (206.3 in.)

5500 mm (216.5 in.)

Mast Group Number

B751 4900

B752 4940

B752 5240

B751 5500

524270017

524270038

524270041

524270023


17-8


G813

FIELD CONVERSION KITS TWO TO THREE FUNCTION LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION

4087 mm (160.9 in.)

4365 mm (171.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4665 mm (183.7 in.)

Mast Group Number

B752 4087

B751 4365

B752 4387

B752 4640

B751 4665

524270027

524270009

524270030

524270033

524270012


TWO TO THREE FUNCTION LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION

4900 mm (192.9 in.)

4940 mm (194.5 in.)

5240 mm (206.3 in.)

5500 mm (216.5 in.)

Mast Group Number

B751 4900

B752 4940

B752 5240

B751 5500

524270015

524270036

524270039

524270021


LIGHT KITS DESCRIPTION

PART NUMBER

Kit-Front Drive/Rear Worklight

524264556

Kit-Front Drive/Rear Worklight

524228195

Kit-Light

524264558

Kit-Brake/Tail/Back-Up Light

524228199

Kit-Strobe Light

524264557

Kit-Strobe Light

524228197

Kit-Strobe Light

524263692

Kit-Strobe Light

524291318

Kit-Light

524290669

Kit-Light

524290668

MISCELLANEOUS CONVERSION KITS DESCRIPTION

PART NUMBER

Kit-Keyswitch to Push-Button

524261866

Kit-Load Weight on Display

524260303

Kit-Fire Extinguisher

b524285530

Kit-Fire Extinguisher

a524270761

Kit-Powertrain Protection

524230083


524230093


524230088

G813


17-9


MISCELLANEOUS CONVERSION KITS (CONTINUED) DESCRIPTION

PART NUMBER

Kit-Air Intake W Pre-Cleaner

524312470

Kit-Mirror

524226924

Kit-Mirror

524242369

Kit-Accumulator

524265038

Kit-Impact Monitoring

524267002

Kit-Impact Monitoring

524272299

Kit-Electronic Monitoring (GM)

524267111

Kit-Electronic Monitoring (Cummins Engine)

524311148

Kit-Lifting Eye

524268998

Kit-Stubshaft

524290093

Kit-Seat Belt

524281279

Kit-Service

524300084

FOOTNOTES: a With Cab b Without Cab

17-10


G813

SECTION 18

18

NUMERICAL INDEX

NUMERICAL INDEX

SECTION 18 NUMERICAL INDEX PART NO.

PAGE ITEM

012823300 12-15 13-18 012824300 12-3 13-3 13-7 14-4 013392500 5-23 013393700 1-41 014939300 6-11 6-27 014979500 10-7 10-13 014996900 6-11 6-27 015026200 13-29 14-19 15-23 15-29 015026400 6-11 6-27 015035700 6-11 6-27 015125800 7-17 7-19 7-25 7-27 7-29 015417900 12-12 12-19 13-4 13-11 13-22 13-29 14-8 14-19 15-15 15-19 15-23 15-29 015418300 13-11 015418800 9-11 015421000 8-5 015421700 16-10 015492400 11-49 13-26 14-16 015627900 11-47 15-15 15-19 G813

3 8 9 7 10 33 4 7 6 23 19 19 8 21 15 15 25 19 7 20 5 22 2 2 2 20 2 34 5 12 8 29 5 25 5 4 17 8 23 10 38 12 4 7 11 11 7 12 8

PART NO.

015628700

015630100 015631500 015915100 015915200 015916500 015918200 016103700 019299600 019930000 023080200 023338500 030252011

032643500 052643300

052645200

052645300

PAGE ITEM

15-23 15-29 15-17 15-21 15-25 15-27 15-31 8-5 9-11 9-11 10-7 10-13 15-8 15-12 12-7 13-8 9-11 6-20 6-27 5-19 5-21 5-9 5-13 5-19 5-21 11-45 12-11 12-12 13-13 5-37 15-33 15-35 15-37 9-9 10-3 10-3 10-7 10-7 10-25 11-43 12-11 13-13 9-9 9-9 10-3 10-7 10-25 11-3 11-41

14 8 16 16 14 16 16 15 18 25 20 20 13 8 7 13 20 2 14 5 9 9 7 22 13 6 6 16 3 16 14 4 4 1 30 35 30 35 9 7 6 3 7 8 32 32 3 4 1

PART NO.

052645400 052645500

052645600 052645700

052645800 053236500 054820000

056056700

PAGE ITEM

PART NO.

11-41 11-43 11-43 12-12 12-12 13-14 13-14 14-3 14-4 15-15 15-15 15-19 15-19 15-23 15-23 15-29 15-29 15-33 15-33 15-33 15-35 15-35 15-35 15-37 15-37 15-37 14-4 10-3 10-7 11-3 11-3 12-12 13-14 14-3 14-3 14-3 8-5 10-4 10-8 10-11 10-13 11-3 9-11 12-12 13-14 14-3 15-15 15-19 15-23

15-29 056260300 5-11 5-23 056363300 10-3 10-4 10-4 10-8 10-8 10-8 10-11 10-11 10-13 10-13 16-13 056623800 5-9 057090400 10-25 057390000 8-5 059079500 2-5 060023600 2-63 6-79 061278200 1-65 061977400 3-9 3-9 3-9 3-9 3-11 3-13 062143700 6-20 6-27 062144100 13-29 15-23 15-29 062159500 1-39 1-41 1-43 2-21 5-9 5-9 062159700 4-3 4-5 4-7 5-11 062307300 6-16 064570600 7-13 7-23 065000900 9-11 065001000 9-11 065619300 5-37 066415900 13-26


6 1 10 10 13 20 23 11 13 19 20 19 20 26 27 25 26 8 12 14 2 5 8 2 5 8 20 33 33 18 25 7 21 9 12 12 13 45 51 36 42 21 32 10 23 10 23 23 30

PAGE ITEM

29 11 2 38 44 49 38 50 55 16 35 37 41 2 11 25 13 13 5 9 3 4 6 15 19 5 8 3 13 16 24 18 4 1 1 16 18 19 8 7 11 20 6 41 7 15 9 11 11 18-1

NUMERICAL INDEX

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

14-16 066417000 12-17 13-18 072387301 9-11 072387302 9-11 080437000 12-12 14-3 1053161DD16-13 150121835 6-75 6-79 201928200 7-13 7-21 7-23 203146300 14-19 15-29 258979300 1-9 1-21 311323023 9-11 312823020 10-21 312850042 10-4 10-8 315976070 7-15 7-21 11-45 449001010 7-15 7-21 449001013 7-13 7-21 449001024 8-5 449001028 8-5 449001038 13-29 14-19 15-23 449001040 2-29 7-15 7-23 449001048 7-2 449001050 7-15 7-23 449001058 8-5 15-15 15-19 15-23 15-29 449001078 7-23 449001125 2-13 449001160 7-13 7-21 7-23 449001302 7-15 7-21 18-2

11 3 8 2 1 7 9 3 8 15 29 35 11 16 18 11 28 12

15 30 6 7 33 15 6 22 27 9 9 9 2 27 25 4 20 23 21 17 13 19 13 16 7 36 12 35 2 34

PART NO.

PAGE ITEM

449001343 11-3 449001412 7-13 7-15 7-23 449001415 6-43 8-5 449007005 2-35 4-3 4-5 4-7 449007050 1-26 449015014 1-12 10-3 10-7 10-11 10-13 449015098 1-45 1-47 2-5 449015112 6-44 10-3 10-7 10-11 10-13 449021001 2-5 7-15 7-23 449021002 16-5 449021003 11-9 11-13 449021010 9-11 11-9 11-13 449022013 2-5 2-29 7-15 7-21 7-23 449022016 6-11 6-43 7-13 7-21 8-5 449022017 1-65 3-3 7-2 8-5 15-15 15-19 15-23 15-29

30 37 19 2 2 29 3 15 17 18 9 65 26 28 25 27 4 8 40 7 1 1 1 1 39 21 20 5 4 4 48 13 14 12 14 3 32 17 3 12 5 26 4 8 5 20 18 14 20 14

PART NO.

PAGE ITEM

449022018 7-13 7-15 7-21 7-23 8-5 10-17 10-19 449022021 16-5 449022041 7-2 9-11 449034001 5-21 449034011 5-35 500017905 5-11 500159904 15-17 15-21 15-25 15-27 15-31 500167917 9-15 500186902 8-11 500186908 8-11 500204901 5-9 5-19 5-21 500227907 15-29 500227908 12-11 13-13 14-3 500227914 13-22 14-7 500390901 7-15 7-23 500412904 5-23 500505908 7-13 7-21 500552902 5-37 500583902 11-9 11-11 11-13 11-15 500863106 6-6 501702901 2-13 5-37 7-3 7-4 501702902 10-3 10-7 10-11 10-13 501702903 14-12 501725901 8-6


35 18 11 3 4 9 9 4 7 29 25 8 10 17 17 15 17 17 6 3 5 29 34 43 24 2 4 3 20 13 28 29 18 27 25 17 16 11 17 12 6 9 4 4 19 23 27 22 6 47

PART NO.

PAGE ITEM

501737903 5-23 501753904 13-26 14-15 501753914 14-12 501850904 13-26 14-15 501884906 4-3 4-5 4-7 501884908 2-9 501921905 10-21 502011910 11-49 502011911 14-12 502011915 13-26 14-15 502011923 13-26 14-15 502056903 4-3 4-5 11-3 502056905 5-5 502056906 5-11 5-23 10-4 10-7 10-11 10-13 502058911 5-11 502139901 11-47 502398908 2-13 502507901 5-19 5-21 502565902 8-5 502565903 9-12 502566901 2-5 2-35 4-5 502566903 8-5 8-6 502566904 7-3 7-4 9-11 502600903 1-41 502634904 5-37 502635907 11-19 11-21 502637904 11-49 502687901 13-26 14-12 14-16 502895204 13-18

22 4 4 3 7 7

28 1 9 6 13 10 10 10 10 11 15 26 2 1 16 43 18 22 18 15 10 6 14 17 17 49 19 5 10 18 55 2 2 16 6 14 19 3 14 16 2 16 11 G813

NUMERICAL INDEX


PAGE ITEM

14-12 502895206 13-18 502978555 12-12 13-13 502978556 12-12 13-13 504017208 14-12 504058787 5-3 5-5 504061719 16-5 504064758 13-22 14-7 504068737 12-12 13-14 504148200 13-26 14-15 504155200 10-3 10-3 10-7 10-7 10-25 10-25 10-25 11-43 11-43 11-43 504224217 9-11 504224218 9-11 504224231 9-11 504224242 9-11 504224266 9-11 504224298 9-11 504225201 5-37 504225236 9-11 504225257 1-12 504226242 1-11 3-3 3-5 3-9 3-11 504226268 8-5 504227270 11-9 11-13 504227283 9-11 504229298 1-21 1-33 1-37 504230204 11-19 11-21 504230207 11-19 504230236 11-19 G813

4 11 25 2 25 2 7 4 3 1 25 10 19 17 6 6 30 32 30 32 3 9 15 1 2 7 31 42 3 6 11 4 2 8 51 9 23 13 17 15 19 9 9 40 3 2 2 8 11 13 7

PART NO.

PAGE ITEM

11-21 504230239 11-9 11-13 504230271 13-29 14-19 504231204 6-76 6-76 6-79 6-79 6-80 504231215 1-53 504231248 1-53 504231252 1-53 504231265 1-55 504231296 1-53 504232202 12-11 13-13 14-3 504232205 13-18 504232217 12-15 13-18 504232218 11-49 504232230 13-26 14-16 504232234 2-29 504232252 14-12 504232260 6-20 504232277 13-18 504232291 12-15 12-17 13-18 504232292 12-15 13-18 504232297 6-37 6-39 16-2 504233271 1-65 504233279 13-7 504234264 11-49 504234265 13-7 504234266 13-22 14-7 504234285 13-7 13-8 13-22 14-7 504235204 13-7 13-8 13-22 14-7 504235239 13-26

10 8 8 3 3 6 8 7 8 23 21 16 18 8 23 4 6 6 6 7 7 3 15 15 6 12 7 10 5 9 6 6 14 14 3 9 5 7 24 12 12 12 22 19 12 12 21 19 5

PART NO.

PAGE ITEM

14-15 504240715 3-3 3-5 3-11 504240785 3-3 3-5 504240791 5-23 504287713 14-12 504288730 6-49 6-51 6-51 6-51 6-55 6-55 6-55 6-56 6-61 6-62 6-62 6-75 6-79 504288733 6-49 6-51 6-51 6-51 6-52 6-55 6-55 6-56 6-56 504288740 6-67 6-67 6-71 6-72 6-76 504288741 6-61 6-61 6-67 6-68 6-71 6-72 6-72 6-75 6-76 6-79 6-83 6-83 6-83 6-85 6-85 504288749 6-68


5 33 3 3 34 2 30 7 34 35 39 10 11 14 16 2 2 5 5 5 8 34 35 40 42 10 11 15 17 7 10 13 27 3 5 6 10 25 16 27 31 1 3 1 4 7 8 4 7 22

PART NO.

504305703 504305713 504314701 504314703 504314705 504314706 504314707 504328775 504328778 504328781 504328784 504328787 504362254 504407298 504407299 504450740

504450741

504450753 504450761

504574259 505136062 505136063 505136065 505136066 505136072 505849502 505849503 505849504 505849505 505849507 505965586 505965599 505966507 505966595

PAGE ITEM

6-71 11-49 9-15 1-65 1-65 1-65 1-65 1-65

13-18 14-4 12-12 14-4 6-76 6-76 6-79 6-79 6-79 6-80 6-76 6-76 6-79 6-80 14-12 6-76 6-76 6-79 6-79 6-80 1-26 12-15 12-17 13-18 13-18 13-26 14-16 1-61 1-61 1-61 1-61 1-61 15-4 15-12 11-41 5-9 4-3 4-5

14 11 9 1 1 1 1 1

24 14 24 1 9 10 12 13 25 4 7 11 26 9 1 9 10 12 25 12 11 14 14 18 18 1 1 1 1 1 4 11 1 6 13 20 18-3

NUMERICAL INDEX


PAGE ITEM

4-7 505967516 5-7 505967544 8-5 8-6 8-6 8-6 505967551 7-13 7-15 7-21 7-23 7-23 505967593 12-12 505967598 7-13 7-23 505968505 6-51 6-51 6-52 6-52 6-55 6-55 6-56 6-56 6-61 6-62 505968514 1-9 1-31 6-6 6-47 6-50 6-58 6-75 6-79 6-88 6-92 6-96 505968533 1-31 505968540 1-9 1-31 6-6 505968566 6-50 6-50 6-51 6-55 6-55 6-57 6-57 6-57 6-99 505968568 6-41 6-47 6-49 18-4

8 1 6 39 53 59 18 24 9 15 21 10 46 5 34 35 41 42 10 11 16 17 3 5 10 4 4 7 28 51 9 16 23 17 17 2 9 3 4 20 22 36 8 9 38 43 45 1 2 10 5

PART NO.

505968593

505968598 505970500 505970526 505970529

PAGE ITEM

PART NO.

6-49 6-49 6-50 6-50 6-52 6-55 6-56 6-56 6-56 6-57 6-58 6-58 6-83 6-85 6-87 6-87 6-87 6-87 6-87 6-88 6-88 6-88 6-91 6-91 6-91 6-91 6-92 6-95 6-95 6-95 6-95 6-96 6-99 6-99 6-99 6-101 6-101 6-101 6-103 6-50 6-58 6-77 6-103 6-103 6-103 6-68 6-72 11-9 11-13 16-7 6-23

505970552 6-76 6-76 6-79 6-79 6-80 6-99 6-101 505970570 8-3 8-13 505970580 5-23 505970592 1-41 2-6 2-9 5-9 505971526 8-22 8-23 8-24 8-26 505971549 8-22 8-23 8-24 8-26 505971582 2-6 505972513 4-7 505972554 6-47 505972563 4-3 4-5 4-7 505972572 4-5 505972589 6-88 6-92 6-96 505972593 6-68 6-71 505973583 9-16 505974597 1-53 505975518 7-30 505975539 16-3 16-4 505976530 1-53 1-55 505976537 6-11 6-15 6-23 505976545 1-53 505976556 1-53 505976566 1-53 505977525 1-53 505977565 1-53 505977581 1-55 505978570 1-53

10 18 27 29 43 2 21 23 26 33 50 52 5 5 3 6 11 12 15 18 19 24 7 10 13 14 18 7 10 13 14 18 1 8 9 1 10 11 1 27 50 10 3 7 9 27 28 3 3 3 4

PAGE ITEM


PART NO.

PAGE ITEM

6 8 7 8 23 4 4 7 5 5

505978586 506080540 507353800 507454554 507456511 511405800

53 8 36 4 4 4 4 3 3 3 3

514214804

1-53 13-18 1-11 14-12 14-12 2-9 5-23 10-4 10-7 10-11 10-13 5-11 5-23 7-15 7-21 7-30 12-12 13-14 1-60 1-61 1-60 1-61 1-60 1-61 1-61 1-60 1-60 1-60 1-60 1-60 1-47 1-49 1-51 1-3 6-75 1-49 1-51 12-11 13-13 14-3 16-13 11-9 11-13 15-33 15-35 15-37 15-33 15-35 15-37 12-12 13-4

514454800

514835800 518688602 518688603 518688604

9 18 5 5 2 8 23 17 17 20 2 1 8 1 1 4 1 3 14 13 10 9 25 17 5 12 17

518688605 518717602 518717603 518717604 518717605 518717607 518791646

518793609 518793625 518793684 518795660

518795676 518797699 518802601

518803619

518804607

17 10

23 16 43 18 22 18 6 11 16 29 2 21 15 1 1 1 1 1 1 1 1 1 1 1 1 12 9 29 16 8 6 5 5 5 7 12 12 9 7 7 10 6 6 36 13 G813

NUMERICAL INDEX


PAGE ITEM

518804610 13-21 14-8 518804645 12-12 518804662 12-12 13-4 518804663 12-12 518804686 13-4 518804692 13-4 518804693 13-4 518805632 1-3 518806635 5-37 6-47 6-47 6-50 6-51 6-58 6-75 6-79 518806645 1-53 519996801 1-45 519996803 1-45 520035824 6-75 520036879 1-43 520037804 13-7 520037811 10-8 10-13 520037891 1-33 1-37 520038855 6-55 6-75 6-75 6-79 520038875 6-61 6-62 6-75 6-79 520041836 1-47 520041852 1-47 520042831 11-3 520042832 1-23 520042866 2-21 520042867 2-25 520042869 2-27 520043812 2-19 520044815 9-11 520044861 6-68 6-72 520045009 6-6 520045068 6-49 6-51 6-55 G813

12 23 36 36 13 36 13 13 13 4 4 6 17 28 32 51 9 16 11

7 5 8 44 35 13 13 7 6 13 6 1 1 4 4 13 20 8 33 15 5 39 28 20 5 7 39 14

PART NO.

PAGE ITEM

520045069 6-49 6-49 6-51 6-51 6-55 6-55 6-62 520045073 6-62 520045074 6-49 6-51 6-55 6-62 520045130 1-55 520045150 15-15 15-19 15-23 15-29 520045151 12-3 13-3 14-4 520045153 12-3 12-7 12-19 13-3 13-7 13-11 13-29 14-4 14-7 14-19 15-15 15-19 15-23 15-29 520045156 12-3 13-3 14-4 520045157 12-3 13-3 14-4 520045158 13-4 520045159 15-15 15-19 15-23 15-29 520045160 13-18 520045162 12-15 13-18 520045163 12-19 13-3 15-15

7 8 39 40 14 15 4 4 8 40 15 4 3 10 6 12 6 8 6 32 5 5 9 4 5 4 17 30 8 17 7 3 3 3 7 9 34 6 8 35 13 15 11 17 11 4 5 4 6 10 5

PART NO.

PAGE ITEM

15-19 520045171 13-29 14-19 15-23 15-29 520045177 13-29 14-19 15-23 15-29 520045178 13-29 14-19 15-23 15-29 520045182 15-29 520045183 12-12 12-19 13-11 15-15 520045187 15-4 15-8 15-11 520045188 12-11 13-13 14-3 520045192 12-12 13-4 520045193 13-22 14-8 520045195 12-12 12-19 13-4 13-11 13-22 14-8 15-19 15-29 520045215 12-17 13-18 520045216 12-17 13-18 520045253 14-12 520045324 13-26 14-16 520045326 13-26 14-15 520045327 13-26 14-16 520045331 13-26 14-16 520045346 14-12 520045361 12-12


18 14 14 23 17 13 13 21 15 13 13 22 16 22 35 4 7 3 15 11 6 3 7 4 36 13 27 28 35 4 14 7 30 27 16 21 11 9 9 12 14 12 12 9 9 13 13 14 14 9 33

PART NO.

520045362

520045395

520045448 520045450 520045462 520045464 520045589 520045594 520045672

520045804

520045805

520046832 520046833 520046835 520046836 520046837 520046840 520046841 520046842 520046844 520046851 520046852 520046854 520046856

PAGE ITEM

13-3 13-22 12-12 13-4 13-22 14-8 15-15 15-19 15-23 15-29 11-49 11-49 11-47 11-47 9-11 9-12 6-56 6-75 6-80 6-51 6-56 6-58 6-67 6-67 6-68 6-71 6-71 6-72 6-75 6-103 6-103 6-51 6-58 6-67 6-72 6-75 6-103 6-103 2-17 2-17 2-17 2-17 2-17 2-21 2-21 2-27 2-21 2-21 2-21 2-21 2-25

11 28 33 11 28 26 14 10 16 10 1 9 5 9 7 50 20 15 20 32 30 54 6 15 23 12 15 33 18 4 8 32 54 12 30 18 4 8 4 5 7 8 3 15 28 8 38 32 21 40 2 18-5

NUMERICAL INDEX


PAGE ITEM

520046857 520046860 520046862 520046863

2-25 2-25 2-25 2-17 2-25 2-25 2-25 2-19 2-19 2-19 2-19 2-19 2-19 9-11 13-4 13-22 13-4 13-4 6-5 2-17 11-49 11-49 11-49 11-49 12-15 12-15 12-15 12-15 12-15 12-15 12-15 12-15 12-17 12-17 12-17 12-17 12-17 12-17 2-13 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 14-12

520046864 520046865 520047875 520047876 520047877 520047878 520047880 520047888 520049820 520050836 520050842 520052800 520052802 520052851 520053823 520153603 520153604 520153605 520153607 520406635 520406641 520406647 520406654 520425601 520425607 520425613 520425620 520426601 520426607 520426613 520426620 520426626 520426632 520426863 520427601 520427603 520427604 520427606 520427608 520427611 520428601 520428603 520428604 520428606 520428608 520429601 18-6

PART NO.

10 19 2 20 21 22 2 2 3 3 7 12 41 13 27 13 13 20 6 8 8 8 8 2 2 2 2 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1

520429607

520470651 520470657 520470663 520470670 520470676 520481616 520494604 520510601 520510603 520510604 520510606 520510608 520510611 520512601 520512603 520512604 520512606 520512608 520576601 520576603 520576604 520576606 520576608 520576611 520580651 520580653 520580654 520580656 520580658 520585600 520650601 520650603 520650605 520650607 520650609 520650613 520651601

PAGE ITEM

PART NO.

14-12 14-12 14-12 14-12 14-12 14-12 14-12 12-17 12-17 12-17 12-17 12-17 12-17 11-49 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-26 14-15 13-26 13-26 13-26 14-15 13-26 13-26 13-26 14-15 13-26 13-26 13-26 14-15 13-26 13-26 14-15 13-26 14-15 13-26 13-26 13-26 14-15 13-26 13-26 13-26

14-15 520651603 13-26 520651605 13-26 520651607 13-26 14-15 520651609 13-26 524139001 1-65 524139002 1-65 524139139 1-62 524139140 1-62 524139141 1-62 524139142 1-62 524139478 1-65 524139480 1-65 524147349 13-21 14-8 524147484 12-12 13-14 14-3 524147485 12-12 13-14 14-3 524147494 14-7 14-16 524147495 14-7 14-16 524147531 13-13 13-21 13-26 524147532 13-13 13-21 13-26 524147540 12-12 13-14 14-4 524148190 15-8 15-12 524148255 13-21 14-8 524149438 1-11 524155833 2-25 524162256 1-55 524169325 13-26 14-16 524169328 15-21 15-31 524169329 15-17 15-25 15-27 524198083 15-8 15-8

1 1 1 1 1 1 1 2 2 2 2 2 2 15 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1 1 1 1 1

PAGE ITEM


1 1 1 1 1 1 1 1 1 1 1 1 1 1 13 21 15 25 12 15 25 12 6 17 6 17 2 10 17 2 10 17 27 28 19 17 20 15 22 21 1 9 18 18

15 20

PART NO.

PAGE ITEM

524198089 15-8 15-8 524198114 15-8 15-8 524198120 15-8 15-8 524198144 12-12 524198145 14-4 524198146 12-12 524198147 14-4 14-4 524198257 12-3 12-3 524198263 12-3 12-3 524198269 12-3 12-3 524198276 12-3 12-3 524198282 12-3 524198288 12-3 524201323 1-9 1-21 524208880 1-53 524208881 1-53 524208883 1-9 524214603 9-15 524214788 1-11 524214789 1-12 524220839 1-15 524220840 1-15 524220841 1-15 524220842 1-15 524220846 1-15 524220847 1-15 524220848 1-15 524220849 1-15 524228461 1-11 524228462 1-11 524228463 1-11 524231093 1-11 524232141 1-55 524232161 1-55 524232201 1-55 524236522 1-53 524236523 1-53 524236524 1-53 524236525 1-53 524236526 1-53 524236527 1-53 524239043 1-11

15 20 15 20 15 20 24 28 24 25 28 1 1 1 1 1 1 1 1 1 1 16 9 12 20 2 2 30 52 1 1 1 1 2 2 2 2 22 22 43 6 4 5 6 1 1 1 1 1 1 36 G813

NUMERICAL INDEX


PAGE ITEM

PART NO.

524239044 524240425 524240431 524240692 524246118

1-11 1-9 1-9 1-9 5-35 5-37 1-3 1-3 1-3 1-3 1-3 1-3 7-17 7-19 7-25 7-27 7-29 1-29 1-55 1-53 1-53 1-53 1-53

524270019 524270020 524270021 524270022 524270023 524270027 524270028 524270029 524270030 524270031 524270032 524270033 524270034 524270035 524270036 524270037 524270038 524270039 524270040 524270041 524270429 524299079 524302330 524302331 524302332 524302333 524302335 524302424

524255979 524256876 524256878 524256879 524259220

524260552 524265153 524265461 524265462 524265464 524265465 524269784 524269785 524269786 524269787 524269788 524269789 524269790 524269791 524269792 524269793 524269794 524269795 524269798 524269799 524269800 524269801 524269802 524269803 524270009 524270010 524270011 524270012 524270013 524270014 524270015 524270016 524270017 524270018 G813

42 1 1 7 17 1 1 1 1 1 6 6 6 6 6 1 7 1 1 1 1

524309070 524309072 524309074 524309075 524309076 524310789 524316719 524318746 580000242

580000260 580000309 580000316

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

580000318 580000322 580000338 580000341 580000554

2-21 2-27 2-9 2-5 6-67 6-72 6-67 6-68 6-68 6-71 6-71 6-72 10-4 10-8 10-11 10-13 1-53 2-21 2-21 2-21 2-19 2-35 9-11 9-11 9-11 11-49 11-49 11-49 2-29 6-15 6-15 8-5 8-13 4-3 4-5 4-7 5-7 8-3 8-13 9-12 11-29 2-5 6-16 1-3 5-35 2-29 10-3 10-7 10-25 5-11 9-15

580006412 580006414 580006415 580006416 580006417 580006481 580006483 580006484 580006485 580006486 580006526

12-19 12-19 12-19 12-19 12-19 12-19 12-19 12-19 12-19 12-19 6-75 6-75 6-79 6-79 6-15 6-15 6-23 1-60 1-61 1-62 1-60 1-61 1-62 1-60 1-61 1-62 1-60 1-61 1-62 1-60 1-61 1-62 12-15 13-18 12-17 13-18 15-4 15-8 15-12 11-19 11-21 11-31 11-35 11-37 11-19 11-21 11-31 11-35 11-37 13-29 13-29

580000559

580000868

11-7 16-13 1-7 1-7 1-7 1-7 1-7 1-21 1-23 1-25 1-26 1-29 1-31 1-33 1-35 1-37 1-3 1-3 1-3 1-3 1-3 1-53 1-19 1-11 10-4 10-8 10-11 10-13 12-17 2-19 2-19

1 1 1 1 1 1 1

580001007 580001039 580001617 580001619 580001744 580001756 580001875 580001878 580002014 580002229 580002230 580002231 580002329 580002460

580002638 580002885

1 1 1 1 1 7 1 6 47 53 23 28 7 22 17

580003427 580003941

580004501 580004502 580004505 580004592 580005048 580005640

580005926 580006367


24 9 14 15 12 30 7 22 25 13 14 31 41 41 33 32 2 41 9 10 5 6 10 37 33 10 10 2 8 5 8 37 9 19 22 25 5 9 11 51 2 37 4 25 6 9 34 34 7 17 7

580006553

580006840

580006841

580006842

580006843

580006844

580006894 580006895 580006896 580006903

580006976

580006977

580007011 580007013

1 1 1 1 1

11 12 17 18 4 13 6

5 5 5 4 4 4 3 3 3 2 2 2 4 3 4 3 9 1 9 17 8 4 5 5 16 7 3 4 4 1 1 18-7

NUMERICAL INDEX


PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

580007020 580007021 580007022 580007023 580007025 580007026 580007027 580007028 580007059 580007124 580007125

13-29 13-29 13-29 13-29 13-29 13-29 13-29 13-29 4-3 15-23 13-29 14-19 15-23 12-12 13-14 5-3 3-3 3-5 2-9 10-25 5-23 12-12 13-14 14-3 12-8 12-8 13-22 14-7 13-7 13-7 13-22 14-7 13-8 12-7 13-8 12-12 13-7 1-55 5-9 12-12 12-12 12-12 12-12 12-12 12-12 13-14 13-14 12-12 13-14 12-12 13-14

580008242 580008243 580008244 580008248 580008249 580008250 580008252

12-12 12-12 12-12 12-12 12-12 12-12 12-12 13-14 13-14 9-11 13-14 11-45 13-14 13-14 12-12 13-14 13-14 13-14 1-55 2-5 2-21 2-19 2-19 14-4 5-21 2-17 2-19 12-17 13-18 12-15 13-18 7-23 2-29 2-19 2-21 2-21 2-63 15-12 15-11 15-12 15-12 12-12 13-14 13-14 9-11 9-11 9-11 9-11 9-11 9-11 5-9

580009884 12-7 13-7 580009886 13-21 580009887 13-21 580009888 13-21 580009890 13-21 14-7 580009893 12-19 15-15 580009922 12-19 13-11 15-19 580009937 12-7 12-7 580009940 12-7 12-7 580009943 12-7 12-7 580009946 12-7 12-7 580009948 12-7 580009949 12-7 580010279 12-3 12-7 13-3 13-7 14-4 14-7 580010432 5-37 580010433 5-37 580010544 6-61 6-63 580010545 6-61 6-62 580010571 6-37 6-87 580010739 6-67 6-72 580011097 8-25 8-25 580011108 7-15 7-23 580011167 13-26 14-16 580011466 13-14 580011468 13-14 580011477 13-14 580011491 13-14 580011609 12-19 13-29 14-19

580007557 580007558 580007621 580007683 580007707 580007719 580007839

580007841 580007842 580007843 580007844 580007845 580007848 580007849 580007855 580007877 580007973 580008064 580008220 580008228 580008231 580008232 580008234 580008236

580008238 580008239 580008240

18-8

1 1 1

14 6 6 6 7 17 14 2 2 4 13 7 3 9 22 11 12 12 19 19 12 12 19 19 12 8 14 36 12 2 8 28 18 28 28 18 28 18 19 28 18 28 18

580008256 580008277 580008279 580008281 580008282 580008284 580008285 580008287 580008288 580008338 580008487 580008575 580008599 580008600 580008630 580008703 580008775 580008777 580008813 580008814 580009061 580009125 580009266 580009275 580009276 580009292 580009399 580009401 580009402 580009403 580009449 580009450 580009452 580009637 580009733 580009734 580009744 580009745 580009746 580009778

18 28 28 18 28 28 18 19 18 21 19 3 19 18 18 18 18 18 11 14 14 21 23 36 2 9 8 10 10 9 10 26 3 11 30 30 19 13 5 23 28 18 19 19 26 15 15 12 13 14 5

PAGE ITEM


6 11 1 2 7 16 18 3 2 3 6 15 1 1 1 1 1 1 1 1 1 1 3 3 3 3 31 9 13 10 4 8 3 5 11 7 9 25 1 1 10 33 15 15 19 19 18 19 8 11 11

PART NO.

580011616 580012000 580012093

580012183 580012184 580012185

580012221 580012323

580012324

580012350

580012383 580012450 580012451 580012452 580012453 580012454 580012455 580012456

PAGE ITEM

15-15 15-19 15-23 15-29 13-14 13-29 12-3 12-7 12-19 13-3 13-7 13-11 13-29 14-4 14-7 14-19 15-15 15-19 15-23 15-29 15-15 15-15 15-15 15-19 15-23 15-29 13-29 6-61 6-62 6-75 6-79 6-61 6-62 6-75 6-79 12-3 13-4 14-4 12-12 13-14 15-15 15-17 15-15 15-17 15-19 15-21 15-19 15-21 15-25 15-27 15-31

9 5 5 5 19 4 4 7 5 6 5 12 29 7 12 8 4 4 4 16 11 13 9 15 9 1 2 2 5 5 1 1 4 4 11 16 37 20 16 1 1 1 1

G813

NUMERICAL INDEX


PAGE ITEM

PART NO.

580012457 580012458 580012459 580012460 580012461 580012462 580012463 580012464 580012465 580012572 580012670 580012772

15-31 15-15 15-15 15-19 15-19 15-23 15-23 15-29 15-29 16-9 15-12 15-4 15-8 15-12 6-13 13-8 1-11 3-9 12-12 15-17 15-21 15-25 15-27 15-31 15-17 15-21 15-25 15-27 15-31 15-17 15-21 15-25 15-27 15-31 15-17 15-21 15-25 15-27 15-31 15-17 15-25 15-27 15-17 15-25 15-27 15-17 15-25 15-27 15-17 15-21 15-27

15-31 580013254 15-17 15-21 15-27 15-31 580013256 15-17 15-21 15-25 15-27 15-31 580013257 15-21 15-31 580013258 15-21 15-31 580013259 15-21 15-31 580013394 11-21 580013419 1-49 1-51 580013420 1-49 1-51 580013421 1-49 1-51 580013422 1-49 1-51 580013423 1-49 1-51 580013425 1-49 1-51 580013480 15-17 15-25 15-27 580013481 15-17 15-21 15-25 15-27 15-31 580013483 15-21 15-31 580013486 13-14 580013492 12-8 13-8 580013508 1-65 580013801 15-17 580013802 15-25 580013803 15-17 580013804 15-27 580013805 15-31 580013806 15-21 580013807 15-31 580013808 15-21

580012858 580012981 580012987 580013102 580013204

580013207

580013208

580013209

580013212

580013213

580013214

580013253

G813

1 25 3 3 12 8 34 7 36 6 3 6 6 3 7 4 7 7 4 8 5 8 8 5 9 6 9 9 6 1 1 1 2 2 2 3 3 3 11 11 11

PAGE ITEM

11 10 8 10 8 13 13 11 13 13 1 1 2 2 7 7 6

14 12 14 15 15 13 15 15 14 14 18 13 18 2 5 5 5 5 9 10 9 10

PART NO.

PAGE ITEM

580013937 6-5 580014009 1-21 1-33 1-37 580014013 1-37 580014049 14-19 580014053 14-19 580014056 14-19 580014059 14-19 580014094 11-49 580014095 11-49 580014145 15-23 580014146 15-25 580014147 15-23 580014148 15-29 580014149 15-29 580014150 15-27 580014151 15-31 580014152 15-31 580014161 9-11 580014163 9-11 580014164 13-4 580014165 12-17 580014166 13-22 580014167 13-22 580014168 13-22 580014169 13-29 14-19 15-23 580014172 12-12 580014173 12-12 580014174 13-29 14-19 15-23 580014179 13-22 13-22 14-8 14-8 580014188 8-25 580014189 8-25 580014214 14-19 580014216 14-19 580014225 14-19 580014226 14-19 580014386 6-67 6-72 580014392 12-12 580014462 1-49 1-51 580014463 1-49 1-51


20 5 3 3 14

12 13

35 36 13 6 27 27 27 8 8 10 36 36 4 4 11 27 27 28 28 1 1 1 1 1 1 9 24 18 1 1 1 1

PART NO.

PAGE ITEM

580014465 1-49 1-51 580014466 1-49 1-51 580014467 1-49 1-51 580014471 1-49 1-51 580014473 1-49 1-51 1-51 580014766 1-26 580014838 2-17 2-25 580014840 2-25 580014841 2-25 580014862 9-16 580014866 8-25 580014869 8-26 580014954 9-16 580014955 8-25 580014956 8-25 580014960 8-25 580014962 8-25 580014987 8-25 8-25 8-25 8-26 9-16 580015022 2-63 580015148 2-19 580015437 16-10 580015529 1-21 580015530 1-33 1-37 580015531 1-33 1-37 580015673 6-15 580015760 1-23 580015761 1-23 580015806 8-25 580016584 1-21 580016765 5-11 580016816 14-12 580016817 14-12 580017034 5-9 580017492 15-29 580018544 15-31 580018545 15-31 580018546 15-27 580018547 15-25

2 3 2 3 6 7 5 5 10 1 24 18 25 1 1 1 1 1 1 1 1 1 1 1 1 1 11 6 2 7 4 5 10 6 11 7 7 1 4 9 5 5 10 20 9 9 5 5 18-9

NUMERICAL INDEX


PAGE ITEM

580018653 1-47 580018888 1-49 1-51 1-51 580019119 6-41 6-49 6-49 6-50 6-50 6-50 6-50 6-51 6-51 6-57 6-57 6-57 6-58 6-58 6-58 6-58 6-58 6-83 6-83 6-85 6-87 6-88 6-88 6-88 6-91 6-91 6-92 6-92 6-95 6-95 6-96 6-96 6-103 580019139 6-87 6-87 6-87 6-91 6-95 580019140 6-87 6-87 6-87 6-91 6-95 580019245 6-103 580019246 6-103 580019341 6-103 580019387 13-14 18-10

PART NO.

5

2 15 18 24 25 26 29 30 31 35 39 42 47 48 49 52 53 1 11 1 1 17 22 23 1 12 16 17 1 12 16 17 1 6 11 12 7 7 6 11 12 7 7 6 6 2 20

580019523

580019805 580019808 580019817

580019860 580019865 580019895 580019896

580020060 580020430

580020431 580020445 580020468 580020576

580020577 580020930 580020942

580020943

PAGE ITEM

14-3 14-4 14-4 16-9 12-3 13-4 14-4 10-25 10-25 7-7 7-11 14-4 10-3 10-7 11-43 11-43 12-12 13-14 14-4 16-9 3-3 9-9 11-41 11-43 15-15 15-19 15-29 15-33 15-35 15-37 11-3 13-14 16-13 11-43 10-25 11-41 15-15 15-19 15-23 15-29 11-3 11-45 2-17 5-37 6-47 6-47 6-50 6-58 6-75 6-79 6-47

13 20 21 5 10 15 38 18 17 3 8 20 38 38 7 11 26 27 21 5 15 7 6 10 19 19 25 12 2 2 18 21 5 2 11 5 20 20 27 26 25 10 10 5 5 16 28 51 9 16 8

PART NO.

580020944

580020987

580021087

580021088

PAGE ITEM

6-49 6-55 6-56 6-77 6-87 6-87 6-88 6-91 6-92 6-95 6-96 6-47 6-49 6-55 6-56 6-77 6-87 6-87 6-88 6-91 6-92 6-95 6-96 15-4 15-33 15-35 15-37 6-49 6-52 6-56 6-56 6-57 6-83 6-85 6-88 6-91 6-95 6-99 6-99 6-101 6-101 6-103 6-103 6-103 6-49 6-52 6-56 6-56 6-57 6-83 6-85


10 2 26 10 3 15 24 10 18 10 18 9 10 2 26 10 3 15 24 10 18 10 18 6 2 9 9 5 43 21 23 33 5 5 19 14 14 8 9 10 11 3 7 9 5 43 21 23 33 5 5

PART NO.

580021345

580022492 580022493 580022494 580022511 580022512 580022513 580022770 580022859 580022866

580022878 580022893 580022964 580022990

580022993

580023052 580023845

PAGE ITEM

6-95 6-99 6-99 6-101 6-101 6-103 6-103 6-103 1-33 1-35 1-37 14-12 11-49 14-12 12-15 13-18 12-17 13-18 11-49 6-50 6-58 6-99 6-99 6-101 6-101 6-101 6-101 1-9 6-6 1-23 6-67 6-68 6-71 6-72 6-67 6-68 6-71 6-72 6-75 6-28 6-49 6-51 6-51 6-55 6-56 6-56 6-61 6-62 6-62 6-75 6-79

14 8 9 10 11 3 7 9 9 13 16 10 4 10 8 5 8 5 15 29 52 6 7 8 9 5 6 8 4 9 6 23 12 33 6 23 12 33 18 1 8 34 40 11 15 17 1 1 4 4 4 G813

NUMERICAL INDEX


PAGE ITEM

580023854 6-5 6-28 580023865 6-61 6-63 580023866 6-61 6-62 580023869 6-61 6-63 580023878 6-61 6-62 580023944 6-83 6-85 580025194 2-5 4-5 580025557 6-83 6-85 6-88 6-91 580025558 6-68 6-72 6-99 6-99 6-99 6-99 6-101 6-101 6-101 6-101 6-101 6-101 580025559 6-49 6-56 6-75 6-79 6-99 6-101 580025560 6-9 6-11 6-55 6-76 6-83 6-85 6-87 6-91 6-95 580025567 6-55 580025779 6-61 6-75 6-79 580025849 6-61 6-62 G813

12 7 6 7 6 7 6 3 5 4 4 17 12 10 9 19 14 24 32 3 5 6 7 3 5 6 7 8 9 2 29 10 14 2 2 10 28 3 5 2 2 10 6 6 12 5 1 1 3 5

PART NO.

PAGE ITEM

580026222 13-14 580026475 12-12 14-4 580026610 11-3 580026621 1-11 1-43 2-63 3-3 3-5 3-9 3-11 5-11 5-23 6-5 7-7 7-9 7-11 9-9 11-41 11-43 580026649 6-51 6-56 6-58 6-67 6-71 6-103 6-103 580026803 2-19 580026808 6-49 6-57 6-87 6-91 6-95 580026810 1-47 1-49 580026812 1-49 1-51 5-37 6-5 6-6 6-31 6-47 10-3 10-7 10-11 10-13 10-21 16-7 580026813 6-41 6-50 6-50

24 11 15 9 27 3 6 21 19 13 8 18 19 7 6 4 1 2 10 8 32 30 54 15 15 4 8 18 14 37 16 11 11 9

10 15 14 2 5 2 6 6 6 6 3 2 2 27 29

PART NO.

580026816

580026863 580026922

580026923 580026924 580026931 580026934 580027206 580027207 580027355 580027572

580027573

580027611

580027612

PAGE ITEM

PART NO.

6-58 6-58 6-99 6-101 6-103 6-88 6-92 6-96 2-17 12-3 12-7 12-19 13-3 13-7 13-11 13-29 14-3 14-7 14-19 13-13 13-13 2-19 1-53 6-49 6-49 11-41 15-12 1-3 1-3 2-5 2-29 3-3 3-5 5-23 6-5 6-9 6-11 6-28 11-3 11-3 11-5 16-5 6-67 6-67 6-68 6-71 6-72 6-72 6-75 6-103 6-103

580027619 6-67 6-72 580027620 6-55 6-55 580027621 16-5 580027945 2-15 2-38 580028186 6-71 580028441 6-76 580028717 15-4 580028718 15-4 580029125 15-4 15-8 15-11 580029990 5-6 580030876 6-49 6-56 6-61 6-63 6-75 6-79 6-83 6-85 6-91 6-95 580030878 6-49 6-56 6-83 6-85 6-87 6-103 580030966 1-3 1-19 2-6 3-3 3-5 3-9 3-9 3-11 4-3 4-5 4-7 5-3 5-5 8-13 10-3 10-7 580030968 3-3 3-5 6-31 580030969 2-11


50 52 1 1 1 23 17 17 4 2 2 2 2 2 2 2 2 2 2 11 11 27 3 18 18 2 24 2 37 10 4 14 17 13 2

11 29 5 7 6 12 23 12 30 33 18 4 8

PAGE ITEM

14 29 4 5 3 4 6 16 2 14 11 15 11 6 4 6 32 8 7 2 2 3 3 3 3 1 27 9 8 5 5 27 3 54 20 18 8 16 14 4 4 7 11 9 2 14 7 3 8 8 8 18-11

NUMERICAL INDEX


PAGE ITEM

580030970 3-3 3-5 3-9 5-23 580030975 1-29 8-5 10-3 10-7 10-11 10-13 580031673 12-19 13-7 13-11 13-29 14-19 15-15 15-19 15-23 15-29 580031754 2-31 580032011 9-2 580032023 6-9 6-11 580032038 6-50 6-57 6-75 6-79 580032039 6-75 6-79 580032269 5-11 580032619 2-21 580032621 2-21 580032622 2-21 580032627 2-19 580032772 12-12 580032775 13-22 14-8 580032776 13-22 13-22 580032975 8-5 580033292 13-22 580033515 6-51 6-51 6-58 580033516 6-56 6-67 6-71 580033519 6-67 6-72 580033537 6-51 6-56 18-12

32 2 3 26 3 3 12 14 12 14 10 4 3 10 10 6 2 2 2 3 1 14 24 22 45 8 15 8 15 14 43 36 34 13 18 27 28 27 27 30 27 32 37 54 30 15 15 12 30 31 30

PART NO.

580033852 580033876 580033877 580033878 580033879 580033880 580033885 580033890 580034310 580034311 580034312 580034313 580034504 580034505 580034506 580034507 580034509

580034540 580034616 580034643 580034658

580034747 580035200

PAGE ITEM

PART NO.

6-58 6-67 6-67 6-68 6-71 6-72 6-72 6-61 8-5 8-5 8-5 8-5 8-5 1-65 12-12 8-5 8-5 8-6 8-6 6-51 6-55 6-51 6-55 6-52 6-56 6-51 6-56 6-51 6-51 6-51 6-52 6-55 6-55 6-56 6-56 6-6 6-67 6-72 8-6 6-49 6-51 6-51 6-52 6-52 6-55 6-55 6-56 6-56 8-25 6-67 6-72

580035563 9-11 580035695 7-13 7-21 580035731 7-30 580036023 7-13 7-23 580036349 6-61 6-62 580036351 6-67 6-72 580036358 6-61 6-63 580036575 6-28 580036576 6-28 580036599 6-28 580036662 2-5 580036666 11-3 580036667 1-9 580036688 2-63 580036691 11-3 580036738 5-11 580036751 6-28 580036752 6-28 580036870 5-11 5-23 580036910 6-87 580036940 6-50 6-58 580036941 6-99 6-99 6-101 580036942 6-41 580036943 6-103 580036981 6-49 6-50 6-51 6-57 6-57 6-58 6-87 6-91 6-95 580036982 6-50 6-58 6-87 6-91 6-95 580036983 6-58 580036984 6-50 6-57 6-88

54 12 15 25 15 30 31 6 34 34 34 34 34 5 36 38 38 38 38 35 10 34 11 42 17 41 16 34 35 41 42 10 11 16 17 4 9 26 41 15 34 35 41 42 10 11 16 17 1 9 24

PAGE ITEM


45 30 20 5 4 32 7 6 14 29 7 6 3 4 2 28

2 13 5 6 16 32 2 27 50 1 1 1 2 1 15 26 31 35 42 49 17 12 12 25 48 1 1 1 53 24 47 22

PART NO.

580036986

580037008 580037013 580037160 580037179 580037180

580037181 580037205 580037206 580037207 580037209 580037219 580037325

580037328 580037329

PAGE ITEM

6-91 6-95 6-49 6-50 6-57 6-57 6-58 6-87 6-87 6-88 6-91 6-91 6-91 6-95 6-95 6-95 5-9 7-30 6-9 6-11 1-3 2-5 5-9 5-11 6-5 6-9 6-11 6-27 6-31 6-31 10-3 10-7 10-11 10-13 10-21 5-9 5-15 1-11 1-11 6-37 6-39 6-37 6-39 5-11 4-3 4-5 4-7 3-3 3-5 3-3 3-5

16 16 15 30 35 42 53 1 17 22 1 12 16 1 12 16 35 9 17 11 7 35 2 25 18 18 36 11 4 11 9 11 9 11 7 1 18 2 1 1 2 2 27 1 1 6 5 10 4 9 G813

NUMERICAL INDEX


PAGE ITEM

580037670 6-49 6-56 6-87 6-91 6-95 580037687 15-33 15-35 15-37 580037688 15-33 15-35 15-37 580037700 5-35 580037719 1-3 580037836 8-5 580037904 6-29 580038033 1-12 580038063 5-35 580038186 6-99 6-99 6-101 6-101 580038290 5-37 580038312 4-3 4-5 580038661 6-87 6-91 6-95 580038751 6-31 6-101 580038826 6-31 580038891 5-19 5-21 580038894 5-19 5-21 580038895 5-19 5-21 580039016 6-16 580039158 6-87 6-91 6-95 580039173 15-21 15-31 580039174 15-21 15-31 580039175 15-17 15-25 580039177 15-17 15-27 580039194 6-88 6-91 6-95 G813

11 25 14 9 9

5 36 32 8 50 3 3 5 3 7 6 24 4 2 2 10 3 23 33 21 15 11 11 5 4 2 2 9 10 9 10 4 4 4 4 18 13 13

PART NO.

PAGE ITEM

580039251 6-37 580039278 6-37 580039347 10-3 10-7 10-25 580039350 9-9 11-41 15-23 580039351 9-9 580039353 7-9 580039364 10-25 580039365 10-25 580039385 10-3 10-7 10-25 580039402 15-8 15-12 580039423 16-13 580039425 15-4 15-8 15-8 15-33 15-35 15-37 580039438 2-5 2-11 6-5 6-11 6-27 16-7 580039490 6-83 6-85 580039491 6-83 6-85 580039499 6-49 6-50 6-57 580039500 6-49 6-57 580039502 6-50 6-50 6-50 6-57 6-58 6-58 580039513 6-49 6-49 6-49 6-49 6-50 6-50

20 19 30 30 9 8 6 26 1 10 20 15 38 38 20 18 19 6 5 16 19 1 1 1 2 5 11 9 19 4 11 10 11 10 16 30 36 16 36 24 25 26 47 48 49 3 15 16 17 24 25

PART NO.

580039514 580039566 580039599 580039610 580039672 580039764

580039846 580039847 580039851 580039890

580039892 580039900

580039909 580039911 580039912

PAGE ITEM

PART NO.

6-50 6-51 6-51 6-56 6-57 6-57 6-57 6-57 6-58 6-58 6-58 6-87 6-87 6-88 6-91 6-91 6-91 6-95 6-95 6-95 6-103 6-57 3-3 3-5 5-9 3-3 3-5 2-5 6-49 6-57 6-88 6-91 6-95 6-29 6-29 6-51 6-58 2-11 2-11 2-63 5-3 1-3 2-6 2-9 2-9 6-5 6-28 2-63 2-63 11-3 11-45

580039914 10-25 580040090 6-31 6-99 580040120 6-51 6-55 6-87 6-91 6-95 580040128 10-3 10-8 10-11 10-13 580040177 4-3 4-5 4-7 580040374 6-11 6-15 6-23 580040737 6-16 580040786 7-17 7-19 7-25 7-27 7-29 580040787 7-17 7-19 7-25 7-27 7-29 580040796 7-19 7-25 7-27 7-29 580040820 6-50 6-50 6-51 6-55 6-57 6-57 580040821 6-50 6-50 6-51 6-55 6-57 6-57 580040822 6-50 6-51 6-55 6-57 6-68 6-71


26 30 31 31 35 36 42 47 48 49 53 1 17 22 1 12 16 1 12 16 6 39 11 11 16 12 15 33 12 41 21 15 15 6 11 38 55 1 1 17 16 28 51 11 27 11 10 8 6 2

PAGE ITEM

26 10 33 13 9 5 5 27 48 26 39 17 19 20 3 14 15 7 14 14 14 14 14 16 16 15 15 16 19 20 21 19 19 21 36 9 38 44 19 21 36 9 38 44 20 37 8 43 21 3 18-13

NUMERICAL INDEX


PAGE ITEM

6-103 580040823 6-103 580040850 1-47 1-49 1-51 6-37 6-39 580041195 6-83 6-83 6-85 6-85 16-2 580041208 11-45 580041257 2-6 580041258 2-5 580041360 6-39 580041369 6-47 10-25 11-45 580041371 6-47 580041384 5-9 11-43 11-45 580041462 6-103 6-103 580041557 1-39 5-9 6-9 6-11 6-27 11-45 580041641 6-56 580041704 1-9 1-11 5-6 6-11 6-27 6-37 6-37 16-5 580041711 1-11 5-13 5-17 580041728 13-26 14-16 580041729 13-26 14-16 580041768 6-5 580041883 15-8 15-12 580041884 15-8 18-14

2 2 11 11 9 9 1 11 1 10 2 11 50 45 20 19 4 7 13 32 14 8 4 8 2 31 16 20 9 5 19 3 1 5 32 27 8 17 7 5 2 1 12 12 14 14 1 7 17 7

PART NO.

PAGE ITEM

15-12 580041947 5-19 5-21 580042194 7-3 7-4 580042219 6-67 6-71 580042221 6-49 6-49 6-56 580042222 6-49 6-49 6-56 580042227 9-11 580042228 9-11 580042229 9-11 580042230 9-11 580042328 5-9 7-9 580042330 5-9 6-47 580042331 6-11 6-27 580042354 2-9 580042392 11-9 11-13 580042567 7-9 11-43 11-45 580042698 6-67 6-72 580042794 6-11 6-27 10-3 10-8 10-25 580042842 1-41 5-9 10-3 10-8 580042867 2-9 580042922 2-5 580042932 5-3 5-5 580042947 6-67 6-72 580042963 1-17 1-17 6-20 580043001 2-5 580043031 6-28

29 19 29 3 3 19 1 3 17 31 3 17 31 44 5 43 12 8 13 12 30 17 21 10 10 7 13 9 9 24 29 24 16 47 5 4 33 17 46 26 38 8 8 1 21 4 4 4 9 7

PART NO.

PAGE ITEM

580043203 7-30 580043308 9-16 580043467 6-50 6-55 6-57 580043644 7-23 7-30 580043696 2-9 580043866 5-35 580043885 6-83 6-85 580043895 1-51 580043915 6-50 6-55 6-57 580043943 8-5 580044081 2-31 580044129 11-9 11-11 11-13 11-15 580044147 13-14 580044565 8-3 580044741 8-5 580044742 8-5 580044744 8-5 580044785 10-3 10-7 10-11 10-13 10-21 580044798 8-3 580044800 8-6 580044852 6-41 6-83 6-85 6-87 6-91 6-95 580044854 6-41 6-83 6-85 6-87 6-91 6-95 580044859 1-11 1-12 6-39 580044860 1-3 1-19 4-3


6 1 23 1 46 41 12 25 11 7 7 23 1 46 9 2 24 15 25 16 18 5 25 14 16 4 4 4 4 2 4 43 3 6 6 8 4 4 3 6 6 8 4 4 15 61 17 31 4 2

PART NO.

580044861 580044862 580044908

580044998 580045059 580045062 580045064 580045072 580045132 580045338 580045480 580045558 580046107 580046138 580046139 580046263 580046273 580046274 580046277 580046280 580046304 580046311 580046399 580046431 580046451 580046499 580046603 580046629

PAGE ITEM

4-5 4-7 5-3 5-9 8-13 10-3 10-8 10-11 10-13 1-9 16-4 5-5 6-55 6-75 6-79 8-5 7-15 7-23 7-13 7-21 7-13 7-21 7-13 7-21 16-7 9-2 6-103 6-103 9-9 11-41 11-3 1-12 1-12 6-5 7-13 7-21 7-13 7-23 7-13 7-23 7-13 7-23 4-3 5-11 9-2 4-5 5-5 2-9 2-25 8-6 2-9

2 5 12 3 8 15 43 15 34 13 4 11 6 3 3 23 23 19 24 17 26 18 25 36 5 3 4 8 3 7 15 57 54 17 23 16 43 31 38 6 2 38 7 12 3 6 12 3 3 46 24 G813

NUMERICAL INDEX


580046654 580046769

580046832 580046833 580046965 580046967 580047034

580047046 580047047 580047048 580047049 580047056 580047057 580047058 580047182 580047183 580047200 580047527 580047691 580047714

G813

PAGE ITEM

5-11 5-17 2-9 7-13 7-15 7-21 5-11 4-3 13-26 14-15 13-26 14-16 6-44 10-3 10-7 10-11 10-13 10-21 6-29 6-29 6-29 6-29 7-4 7-4 7-3 2-5 6-16 6-29 5-37 6-29 1-43 2-5 5-3 5-11 5-23 5-35 6-5 6-9 6-11 6-29 6-47 7-7 7-9 7-11 9-9 10-3 10-7 10-11 10-13 11-3 11-9

21 5 17 22 8 24 19 6 3 3 13 13 8 3 3 3 3 6 4 12 5 3 1 1 1 36 2 10 12 7 6 21 13 3 15 4 4 2 13 9 14 7 3 2 6 11 13 11 13 17 2

PART NO.

580047742

580047772 580047839 580047884 580047889 580047890 580047919

580048175 580048273 580048274 580048278 580048287 580048292 580048293 580048315 580048458 580048573 580048576 580048738 580048802 580048804 580048851 580048863 580048869 580048873 580048875 580048879 580048895

PAGE ITEM

PART NO.

11-11 11-13 11-15 11-41 10-3 10-7 10-11 10-13 7-15 7-21 7-13 7-23 8-6 8-11 8-11 2-5 2-9 2-11 6-9 6-11 10-3 10-7 10-11 10-13 9-11 6-9 6-11 5-13 5-17 5-13 5-17 5-13 5-13 5-13 9-15 2-15 2-38 1-11 5-3 7-13 7-21 6-37 2-19 8-5 8-9 2-6 5-17 5-17 5-17 2-25 6-83

580048919 2-25 6-13 580048979 6-13 580048980 6-13 580048981 6-13 580048982 6-13 580049010 2-63 8-13 10-21 580049011 1-3 2-6 2-11 5-13 6-9 6-11 6-27 10-4 10-8 10-11 10-14 580049019 11-19 580049105 2-6 580049106 2-5 580049173 2-6 580049224 6-39 580049225 6-39 580049228 13-14 580049229 2-63 5-9 5-11 5-23 580049231 3-9 3-11 5-23 6-27 7-9 10-4 10-8 10-11 10-13 10-21 580049292 6-49 6-57 580049294 11-19 11-21 580049322 6-76 6-76 6-79 6-79 6-80 580049387 2-5

2 2 2 11 25 10 24 10 4 13 39 9 42 7 1 1 2 4 12 27 10 12 10 12 46 4 21 1 3 4 2 9 15 3 4 5 5 4 15 14 8 10 11 11 1 56 4 4 4 13 8

PAGE ITEM


4 3 5 6 7 15 6 10 22 57 5 11 26 25 48 54 38 44 2 55 30 52 7 8 19 4 4 5 12 14 7 20 2 11 40 40 32 31 13 13 40 18 4 4 7 11 13 26 26

PART NO.

PAGE ITEM

580049389 5-23 580049526 16-5 580049555 6-11 6-27 6-47 580049559 6-9 6-11 6-27 580049602 11-3 11-5 580049608 6-31 580049609 6-31 580049610 6-31 580049758 1-3 1-11 3-11 580049806 9-5 580049807 9-5 580049808 9-5 580049809 9-5 580049810 9-5 580049811 9-5 580049812 9-5 580049814 1-43 7-7 7-9 7-11 580049815 6-68 6-72 6-99 6-99 6-99 6-99 6-101 6-101 6-101 6-101 6-101 6-101 580049835 1-11 580049836 1-11 580049840 1-3 11-9 11-13 580049883 1-49 1-51 580049884 1-49 1-51 1-51 580049886 1-49 580049887 1-47

1 35 18 11 8 22 7 2 6 9 9 9 11 16 17 21 25 1 8 11 13 16 4 4 6 4 24 32 3 5 6 7 3 5 6 7 8 9 26 29 38 6 6 4 2 2

18-15

NUMERICAL INDEX


580049891 580049892 580049893 580049895 580049897 580049898 580049900 580049906 580049915 580050042

580050043 580050044 580050045 580050046 580050047 580050048 580050049 580050050 580050293 580050296 580050409 580050410 580050475 580050487 580050627

580050641 580050676

18-16

PAGE ITEM

1-49 1-51 1-45 1-47 1-45 1-45 1-45 1-47 1-47 1-47 1-45 1-3 1-3 2-15 2-29 7-15 7-23 8-22 8-23 8-22 8-23 8-24 8-24 8-22 8-23 8-22 8-23 8-24 8-24 6-15 6-23 8-5 2-5 2-9 5-11 6-80 6-50 6-50 6-50 6-51 6-52 6-55 6-55 6-57 6-57 6-57 11-3 5-37 10-3 10-7 10-11

1 2 2 1 2 2 6 1 21 21 8 1 25 4 1 1 1 1 1 1 1 1 1 1 1 1 3 5 28 8 22 26 21 19 21 23 36 41 1 9 38 44 46 23 9 7 8 7

PART NO.

580050923 580050933 580050959 580050978

580051025

580051159

580051168 580051169 580051336 580051337 580051383

580051384 580051572 580051573 580051574 580051575 580051610 580051670 580051703

580051704

580051746 580051747 580051779 580051780 580051781 580051783 580051784 580051785 580051786 580051787

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

10-13 10-21 1-39 6-29 1-9 11-9 11-11 11-13 11-15 6-62 6-71 6-71 6-71 6-71 6-71 6-71 6-37 6-39 16-2 6-37 6-39 5-21 8-9 8-9 2-15 2-38 2-38 2-15 2-38 1-47 1-47 1-47 1-47 2-29 7-2 6-88 6-91 6-95 6-88 6-91 6-95 7-2 1-9 1-59 1-59 1-59 1-59 1-59 1-59 1-59 1-59

580051788 580051789 580051790 580051791 580051796

1-59 1-59 1-59 1-59 7-13 7-21 7-23 6-27 1-49 1-51 6-13 6-13 1-3 3-3 3-5 2-9 11-47 1-9 1-29 2-15 7-2 6-15 6-23 6-68 2-5 11-3 11-3 11-5 1-12 1-59 5-19 5-21 9-11 10-3 10-11 10-7 10-13 10-8 10-13 9-11 1-12 10-8 10-7 10-13 9-11 9-11 1-12 1-39 1-43 5-9 5-9

580052474 2-23 2-25 580052511 9-15 580052527 5-11 580052661 5-35 580052672 5-9 580052679 8-3 8-13 8-15 580052680 1-39 580052685 6-11 6-27 6-44 580052689 5-19 5-21 580052691 5-19 5-21 580052701 10-11 10-13 10-22 580052711 2-5 580052731 11-19 11-29 580052736 2-63 10-25 580052864 8-6 580052865 8-6 580052866 8-6 580052867 8-6 580052881 15-8 580052931 10-3 10-11 580052933 10-7 10-13 580052978 5-11 580052982 6-11 6-27 580052989 6-11 580052999 2-5 580053000 5-9 5-19 5-21 580053098 1-7 580053099 2-5 580053107 5-23 580053110 7-17 7-19 580053272 1-17 580053358 12-3 12-7 15-4

8 4 5 12 6 11 5 11 5 3 4 5 6 17 18 19 13 13 3 3 22 2 6 2 4 7 9 1 1 4 4 5 3 18 13 13 20 13 13 2 5 1 2 3 3 3 3 3 3

580051800 580051805 580051808 580051809 580051832 580051847 580051890 580051925 580051941

580052018 580052019

580052062 580052115 580052148 580052156 580052203 580052259 580052264 580052279 580052280 580052281 580052283 580052292 580052351 580052353 580052360 580052361 580052409 580052422 580052430 580052434


3 3 3 3 19 26 40 5 4 2 1 2 16 24 22 9 13 11 5 11 6 12 13 27 43 5 1 55 16 19 24 22 21 24 23 45 36 23 62 49 25 24 19 22 60 1 2 17 22

PAGE ITEM

9 3 8 9 20 8 12 17 3 34 30 5 15 18 13 16 31 30 31 4 9 12 2 38 38 38 38 4 29 29 26 25 7 31 26 3 3 30 35 44 5 34 8

1

G813

NUMERICAL INDEX


PAGE ITEM

15-4 580053364 12-3 12-7 15-4 15-4 580053370 12-3 12-7 15-4 15-4 580053377 12-3 12-7 15-4 15-4 580053442 12-3 12-7 15-4 15-4 580053448 12-3 12-7 15-4 15-4 580053454 12-3 12-7 15-4 15-4 580053461 12-3 12-7 15-4 15-4 580053467 12-3 12-7 15-4 15-4 580053473 12-3 12-7 15-4 15-4 580053484 6-41 580053493 5-19 5-21 580053495 5-21 580053496 5-21 580053498 5-19 5-21 580053513 13-3 13-3 580053515 13-3 13-3 580053516 13-3 13-3 580053518 13-3 G813

5 6 8 20 24 17 28 1 1 1 1 1 1 1

PART NO.

PAGE ITEM

13-3 580053520 13-3 13-3 580053523 13-3 580053539 13-3 13-7 13-11 15-11 580053541 13-3 13-7 13-11 15-11 580053542 13-3 13-7 13-11 15-11 580053544 13-3 13-7 13-11 15-11 580053546 13-3 13-7 13-11 15-11 580053549 13-3 13-7 13-11 15-11 580053563 13-11 13-11 580053564 13-11 13-11 580053566 13-11 13-11 580053568 13-11 13-11 580053571 13-11 580053587 13-11 13-11 580053590 13-3 13-7 13-11 15-11 580053592 13-3 13-7 13-11 15-11 580053593 13-3 13-7 13-11 15-11

1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

PART NO.

PAGE ITEM

580053595 13-3 13-7 13-11 15-11 580053597 13-3 13-7 13-11 15-11 580053627 14-3 14-7 580053633 14-3 14-7 580053658 14-3 14-3 580053664 14-3 14-3 580053688 14-7 14-7 580053694 14-7 14-7 580053727 14-3 14-7 580053733 14-3 14-7 580053784 11-3 580053836 13-7 13-7 580053838 13-7 13-7 580053839 13-7 13-7 580053841 13-7 13-7 580053843 13-7 13-7 580053846 13-7 580053862 13-22 13-22 580053864 13-22 13-22 580053865 13-22 13-22 580053867 13-22 13-22 580053870 13-22 13-22 580053874 13-22 580053914 4-3 4-5 580053926 14-4 14-4


1 1 1 1 1 1 1 1

21 1 1 1 1 1 1 1 1 1 1 1 31 31 31 31 31 31 31 31 31 31 31 23 27 26 26

PART NO.

PAGE ITEM

580053932 14-4 14-4 580053960 6-15 580053965 2-23 580053966 2-23 580053967 2-23 580053968 2-23 580053969 2-23 580053970 2-23 580053983 11-47 580054021 3-3 3-5 580054023 6-11 6-27 580054043 11-25 11-27 11-39 580054044 11-19 11-21 580054046 11-17 11-19 11-22 11-39 580054050 11-31 11-35 11-37 580054052 11-19 11-21 11-31 11-35 11-37 580054053 11-21 11-29 11-35 11-37 580054054 11-25 11-39 580054057 11-35 580054062 11-17 11-22 580054063 11-17 580054118 11-29 580054119 11-29 580054121 11-31 11-35 11-37 580054125 11-31 11-35 11-37 580054126 11-31 11-35

26 26 7

13 10 7 4 1 5 6 1 11 14 3 2 4 2 13 11 10 15 6 2 2 2 15 12 2 2 8 4 3 7 1 2 7 11 12 10 9 7 8 7 8 9 18-17

NUMERICAL INDEX


580054128 580054129 580054130 580054131

580054140 580054141 580054142 580054143 580054144 580054145 580054147 580054148

580054153 580054169

580054232 580054461 580054462 580054465 580054472 580054477 580054478 580054499 580054569 580054671 580054672 580054683 580054684

580054685 580054687 580054689 580054692 580054696 580054715 580054716 580054717 580054719 580054721 18-18

PAGE ITEM

PART NO.

11-37 11-35 11-31 11-29 11-31 11-35 11-37 11-29 11-31 11-35 11-37 11-29 11-29 11-29 11-31 11-35 11-37 10-13 5-9 5-19 5-21 2-11 5-3 11-19 11-19 5-11 6-6 6-6 5-9 9-7 11-31 11-17 11-19 5-37 11-17 11-22 11-39 11-29 3-3 3-5 11-21 11-27 11-39 11-22 13-26 14-15 3-3 3-5 3-3 3-3 3-3

580054724 3-3 3-5 580054732 4-3 4-5 580054734 4-3 4-5 580054736 4-5 580054738 4-5 580054740 4-3 580054742 4-3 580054869 11-19 11-21 580054870 11-35 580054933 11-33 580054995 11-19 580054996 11-19 580054997 11-19 580054998 11-19 580054999 11-19 580055015 11-31 580055016 11-31 580055166 11-22 580055170 1-57 580055171 1-57 580055172 1-57 580055173 1-57 580055174 1-57 580055175 1-57 580055177 1-57 580055178 1-57 580055179 1-57 580055193 7-17 7-19 7-25 7-27 7-29 580055194 3-3 3-5 580055195 7-17 7-19 7-25 7-27 7-29 580055196 7-17 7-19 7-25 7-27 7-29 580055201 7-27 580055202 7-17 580055203 7-17

8 3 14 8 6 6 6 5 5 7 3

6 13 11 11 40 27 37 46 9 3 22 20 24 4 6 15 11 2 3 3 3 10 3 14 27 26 5 10 4 2 8 8 29 23 16 18 7

PAGE ITEM

28 27 12 16 12 16 13 13 9 9 10 13 3 3 2 2 2 2 2 10 9 2 3 2 6 7 4 8 9 10 11 8 8 8 8 8 25 5 9 9 9 9 9 10 10 10 10 10 18 20 18

PART NO.

580055204

580055216

580055247 580055257 580055299 580055312 580055322 580055452 580055454 580055456 580055458 580055460 580055553 580055561 580055631 580055632 580055633

580055634

580055636 580055645 580055646 580055648

PAGE ITEM

PART NO.

7-19 7-25 7-27 7-29 7-17 7-19 7-25 7-27 7-29 7-17 7-19 7-25 7-27 7-29 3-3 3-5 10-8 10-7 1-53 11-22 11-29 13-26 14-15 13-26 13-26 13-26 14-15 13-26 7-15 7-23 5-3 15-8 15-12 5-21 12-12 13-13 13-14 13-14 14-4 5-19 5-21 12-7 13-8 13-21 14-7 15-8 15-12 8-13 15-8 15-12 15-12

580055649 11-47 12-7 13-8 13-21 13-21 14-7 15-4 580055650 13-21 15-4 15-11 580055651 12-12 13-14 14-4 14-7 580055652 15-12 580055654 14-15 580055671 14-15 580055730 15-11 580055731 13-21 15-4 580055732 5-19 5-21 15-12 580055734 1-12 580055735 14-7 15-8 580055736 5-19 5-21 12-12 12-12 13-13 14-4 580055738 12-12 14-4 580055739 12-12 14-4 15-12 580055740 15-12 580055741 12-12 13-14 14-4 580055742 13-22 14-7 580055743 12-7 13-8 15-8 15-12 580055745 13-21 580055747 15-4 580055798 7-9 580055804 10-3


18 17 17 18 7 7 7 7 7 17 17 16 16 17 25 5 49 21 22 3 2

22 22 7 23 14 23 31 9 12 30 18 20 14 9 16 4 15 12 7 10 25 15 22

PAGE ITEM

3 10 15 3 14 16 13 8 8 4 8 29 14 3 27

3 9 7 12 12 16 64 5 24 4 4 12 37 10 16 23 17 22 23 26 21 32 13 27 18 17 11 17 26 30 5 12 2 32 G813

NUMERICAL INDEX


580055825 580055858 580055861 580055863 580055882 580055883 580055884 580055885 580055952 580055954 580055956 580055957 580055959 580055993 580056000 580056003 580056004 580056006 580056021 580056022 580056024 580056025 580056027 580056029 580056030 580056032 580056034 580056047 580056062 580056063 580056064 580056088

580056094 580056098 580056104 580056131 580056147 580056157 580056203 G813

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

10-7 10-25 11-43 10-25 5-19 5-21 5-19 5-21 15-8 15-12 5-15 5-15 5-15 5-15 13-18 13-18 13-18 13-18 13-18 13-18 5-21 11-47 1-11 16-2 16-2 9-7 11-19 11-21 11-19 11-29 13-18 13-18 13-18 13-18 13-18 14-12 5-21 5-21 14-12 12-12 13-11 13-22 14-8 5-19 5-21 14-12 14-12 14-12 8-3 14-12 14-12

580056213 580056224 580056248 580056254 580056272

14-12 1-11 14-12 14-12 7-15 7-23 14-12 14-12 8-13 8-13 11-3 14-12 14-12 14-12 10-3 10-7 6-76 6-76 6-79 6-79 6-80 3-3 3-5 3-5 3-9 3-11 14-12 1-55 5-35 5-35 7-15 7-21 7-13 7-30 8-3 8-13 5-11 6-6 5-11 14-12 14-12 1-53 1-53 1-9 1-29 1-3 1-9 1-29 2-38 1-11 1-53

580056613 6-5 6-6 6-31 6-47 16-7 580056614 6-31 580056624 10-4 10-8 10-11 10-13 10-21 580056625 10-3 10-7 10-11 10-13 580056638 10-25 580056657 10-25 580056666 11-9 11-11 11-13 11-15 580056730 6-5 6-28 580056793 1-17 580056794 1-17 580056795 1-17 580056796 1-17 580056797 1-17 580056798 1-17 580056799 1-17 580056800 1-17 580056815 1-9 1-11 1-19 1-29 10-11 10-13 11-9 11-11 11-13 11-15 16-4 16-5 580056839 5-35 580056840 6-11 6-27 11-9 11-11 11-13 11-15 580056844 11-9

32 3 1 22 25 35 24 34 2 10 7 1 2 3

580056288 580056303 580056331 580056332 580056337 580056339 580056345 580056370 580056373 580056380

31 2 40 2 2 37 9 12 14 3

580056381

580056384 580056430 580056459 580056460 580056463 580056465 580056466 580056479

26 21 30 9 26 24 3 3

580056486 580056487 580056489 580056495 580056496 580056514 580056515 580056526 580056527 580056528

8 10 8 8

580056530 580056532

8 25

17 18

12 12 7 8 8 8 36 36 6 8 7 8 23 9 14 21 18 16 8 10 14 13 5 14 7 3 1 13 4 1 2 11 11 6 6 14 9 32 12 13 10 19 8

PAGE ITEM


15 3 6 3 1 7 42 42 34 33 14 2 2 2 2 13 10 23 14 24 15 9 2 2 2 2 3 3 3 3 15 20 2 6 14 7 7 3 7 3 3 6 10 1 3 15 12 16 13 21

PART NO.

580056877 580056992 580056994 580057002 580057097 580057107 580057231

580057259

580057300 580057342 580057364 580057698 580057704 580057762 580057770 580057783 580057831

580057855 580057857 580057859 580057860 580057932

580058009

580058015 580058017 580058078 580058135 580058137 580058138 580058139 580058187 580058188

PAGE ITEM

11-11 11-13 11-15 11-19 5-23 12-15 12-15 12-15 12-15 4-3 4-5 4-7 1-49 1-49 1-51 5-37 1-53 3-3 3-5 12-17 12-17 12-17 12-17 12-17 10-3 10-7 10-11 10-13 5-15 5-15 7-23 5-15 7-9 12-12 13-14 14-3 2-29 5-9 5-19 11-33 5-21 5-21 9-2 1-3 1-3 11-29 11-33 11-29 9-15 6-37 6-39

9 22 10 12 10

14 21 27 5

1 13 22 20

18 22 18 21 6 5 12 4 1 13 20 13 7 24 30 7 32 38 4 9 15 15 14 10 16 16 18-19

NUMERICAL INDEX


PAGE ITEM

580058190 1-3 6-44 16-3 580058192 1-15 580058212 1-9 1-11 6-37 6-37 6-39 16-5 580058268 6-75 580058269 1-11 10-3 10-7 10-11 10-13 11-9 11-11 11-13 11-15 11-43 16-3 580058270 1-19 580058314 6-37 6-39 580058315 1-11 580058319 1-11 580058320 1-11 580058321 1-11 580058357 1-53 580058383 1-3 580058447 1-9 580058669 6-49 6-56 580058690 6-19 580058734 1-11 580058773 1-53 580058798 1-11 580058808 16-4 580058821 1-53 580058909 1-12 580058910 1-12 580058930 1-57 580058971 12-17 580059048 11-43 580059127 1-29 580059253 6-68 6-72 580059254 10-3 10-7 10-11 18-20

20 2 4 4 4 3 7 18 18 6 20 31 5 5 5 5 22 13 23 14 12 3 5 15 15 39 48 38 46 14 26 7 9 28 5 8 15 44 2 19 59 59 1 5 11 25 31 37 37 30

PART NO.

580059293 580059320 580059335 580059353 580059355 580059393 580059493 580059631 580059637 580059638 580059639 580059784

580059788 580059816

580059828 580059919 580060014 580060025 580060060 580060061 580060074 580060075 580060257 580060283 580060284 580060285 580060289 580060455 580060564 580060576

580060625 580060626 580060645 580060697

580060719 580060732 580060755

PAGE ITEM

10-13 6-15 2-9 1-11 2-15 2-15 5-9 1-21 7-13 7-21 7-30 7-30 7-30 5-9 5-19 5-21 1-53 1-45 1-47 1-49 1-51 2-15 1-12 6-5 16-10 1-49 1-49 1-51 1-51 1-29 2-11 2-11 2-11 8-9 8-3 8-13 5-3 10-3 10-7 10-11 10-13 6-29 6-29 6-44 11-45 12-12 13-14 14-4 12-12 11-47 7-17

29 9 7 12 1 1 34 6 21 15 13 10 11 28 32 42 15 6 10 7 8 9 62 16 3

PART NO.

580060778 580060780 580060837 580060846 580060870 580060996 580061267

580061291 580061352 580061571 580061696 580061697 580061830 580061850

580061852

7 7 2 10 4 6 4 10 20 16 19 16 2 2 4 12 38 31 39 18 8

580062078

580062145 580062195 580062216 580062311 580062582 580062584 580062910

580063044

PAGE ITEM

PART NO.

7-19 7-25 7-27 7-29 2-29 7-13 6-44 5-9 1-12 10-22 11-3 11-3 13-14 1-11 11-47 7-9 1-11 1-11 11-3 11-7 6-33 6-33 6-33 6-35 6-35 6-35 6-33 6-33 6-33 6-33 6-35 6-35 6-35 6-35 1-45 1-47 1-49 1-51 8-5 11-47 6-75 6-80 6-31 11-25 11-27 6-35 6-35 6-35 6-35 6-35 2-43

580063065 6-19 580063092 2-43 580063288 3-3 3-5 580063369 2-25 580063571 6-55 580063616 6-11 6-15 6-23 580063617 6-15 6-23 6-23 580063618 6-15 6-23 580063624 8-11 580063625 8-11 580063697 6-41 6-83 6-85 6-87 6-91 6-95 580063713 4-3 580063714 4-3 580063751 6-41 6-83 6-85 6-87 6-91 6-95 580063909 1-7 580063913 1-11 580063934 2-5 4-5 580063949 9-9 9-9 9-9 10-3 10-7 11-41 11-41 11-43 15-15 15-15 15-19 15-19 15-23 15-23 15-29 15-29 15-33


12 28 3 14 53 18 25 21 47 1 12 33 49 19

3 3 3 4 2 11 21 24 2 1 1

6 15

PAGE ITEM

3 15 10 7 29 12 3 15 14 6 7 10 2 2 6 2 3 6 6 8 4 4 3 3 3 6 6 8 4 4 2 45 20 11 1 7 8 33 33 6 6 10 19 20 19 20 26 27 25 26 2 G813

NUMERICAL INDEX


580063952 580063961 580063962 580064049 580064083 580064084 580064114 580064115 580064147 580064367

580064368

580064565 580064567 580064595 580064598 580064599 580064627 580064733 580064736 580064786 580064789 580064805 580064820 580064821 580064825

580064880 580064906 580064907 580064909 580064910 580064911 580064913 580064914 580064915

G813

PAGE ITEM

PART NO.

15-35 15-35 15-37 15-37 10-21 2-15 1-11 5-9 1-11 1-11 7-9 7-11 1-12 6-9 6-11 6-61 6-9 6-11 6-62 6-47 6-47 8-9 6-41 6-39 6-41 1-3 6-41 9-2 11-27 11-25 9-2 11-3 11-3 6-71 6-71 6-71 6-71 6-71 6-71 6-67 6-72 1-3 1-3 1-3 1-3 1-3 1-3 1-3 10-3 10-7 10-25

580064917 6-47 580064920 7-9 580064921 7-7 7-11 580064923 6-68 6-72 580065002 9-2 580065030 8-6 580065066 8-5 580065386 1-3 580065421 16-9 580065523 2-9 580065858 2-9 580065860 8-6 580065861 8-6 580065862 11-47 11-49 580065863 11-47 11-49 580065961 1-49 1-51 580065981 2-9 580066219 6-5 580066235 16-9 580066272 11-3 580066452 11-3 580066463 6-43 580066542 6-43 580066556 1-41 580066569 1-3 580066583 7-13 7-21 580066585 7-13 7-21 580066671 1-15 580066672 1-15 580066704 11-3 11-7 580066710 2-11 580066768 1-29 580066770 5-11 5-23 580066841 7-30 580066842 7-30 580066865 8-3 8-5 580066867 8-3 8-5 580066989 15-8 15-8 580066998 15-8

2 9 2 9 15 10 7 21 14 11 15 6 55 13 25 13 25 4 1 1 12 4 19 6 6

7 22 14 4 5 6 17 18 19 8 23 8 10 13 24 34 33 23 35 35 8

PAGE ITEM

15 9 5 5 24 32 2 58 2 5 2 15 16 57 57 4 4

28 19 3 8 28 4 6 3 18 17 28 16 27 5 6 19 3 12 13 9 4 4 3 3 21 21 21

PART NO.

PAGE ITEM

15-8 580067025 15-8 15-8 580067028 6-11 580067032 15-8 15-8 580067064 15-8 580067069 15-8 580067072 15-8 580067075 15-8 580067131 15-8 15-8 580067138 15-8 15-8 580067143 15-8 15-8 580067144 15-8 15-8 580067215 15-4 15-4 15-4 15-4 15-4 15-4 580067221 15-4 15-4 15-4 15-4 15-4 15-4 580067227 15-4 15-4 15-4 15-4 15-4 15-4 580067235 15-4 15-4 15-4 15-4 15-4 15-4 580067238 15-4 15-4 15-4 580067256 11-3 580067346 8-5 580067372 11-5 580067388 11-47 580067389 15-11 15-11


21 8 8 33 8 8 22 22 22 22 5 9 5 9 5 9 5 9 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 2 2 1 1 2 3 6 1 6 1 2

PART NO.

PAGE ITEM

580067391 15-11 15-11 580067392 15-11 15-11 580067394 15-11 15-11 580067396 15-11 15-11 580067413 15-11 15-11 580067415 15-11 15-11 580067416 15-11 15-11 580067418 15-11 15-11 580067420 15-11 15-11 580067465 7-30 580067472 8-22 8-26 580067473 8-23 8-26 580067474 8-24 8-26 580067475 8-22 8-26 580067476 8-23 8-26 580067477 8-24 8-26 580067484 9-16 580067615 2-13 580067616 2-13 580067617 2-13 580067641 2-13 580067686 8-6 580067818 6-43 580068084 11-3 580068109 1-11 580068120 6-62 580068206 5-19 5-21 580068208 6-20 580068456 11-41 580068489 1-49 580068490 1-49 580068631 1-51 580068633 1-51 580068690 9-11 9-15

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 5 1 4 2 54 5 10 13 3 26 36 7 9

27

18-21

NUMERICAL INDEX


PAGE ITEM

580068957 6-5 580069175 5-19 5-21 580069177 16-13 580069318 11-47 11-49 580069323 10-22 580069324 10-22 580069337 5-7 580069339 5-7 580069454 15-33 15-35 15-37 580069460 13-22 14-8 580069559 8-6 580069560 8-6 580069561 8-6 580069619 16-5 580069656 1-3 580069704 6-83 6-85 580069705 6-83 6-85 580069753 1-57 580069759 1-57 580069796 1-25 580069797 1-25 580069840 6-43 6-85 580069841 6-43 6-83 580069854 8-15 580069855 8-15 580069856 8-18 580069857 8-18 580069858 8-18 580069859 8-18 580069860 8-18 580069861 8-18 580069862 8-18 580069863 8-17 580069864 8-17 580069865 8-17 580069866 8-17 580069867 8-17 580069868 8-17 580069869 8-17 580069870 8-17 580069871 8-17 580069872 8-17 18-22

13 27 37 1 4

3 2 8 8 8 32 29 48 49 49 2 6 1 1 1 1 12 5 13 7 1 1 22 21 33 32 31 30 29 28 27 26 26 26 26 26 26 26 26 26 26

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

580069873 580069874 580069875 580069876 580069878 580069882 580069883 580069884 580069885 580069888 580069889 580069890 580069891 580069892 580069893 580069894 580069895 580069896 580069897 580069900 580069901 580069902 580069903 580069913 580069914 580069915 580069916 580069917 580069918 580069919 580069922 580069924 580069931 580069932 580069936 580069944 580069947 580069948 580069949

8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-21 8-21 8-15 8-21 8-21 8-21 8-21 8-21 8-21 8-21 8-21 8-21 8-21 8-21 8-21

580069966 580069967 580069985 580069986 580069988 580070000 580070009 580070010 580070016

8-21 8-21 8-17 4-3 4-3 2-9 10-25 10-25 10-3 10-7 10-11 10-13 11-41 7-13 7-21 2-13 2-5 2-5 6-61 6-63 13-29 14-19 11-5 11-5 11-5 11-7 11-7 11-7 11-7 11-7 11-7 11-7 11-7 11-7 11-7 11-7 11-7 11-7 11-3 11-7 1-3 4-5 6-44 3-7 8-13 8-13 11-3 6-44 12-12 13-22 12-12

580069950 580069951 580069952 580069953 580069954 580069955 580069958 580069959 580069961 580069962 580069965

26 26 26 26 24 21 20 19 8 9 17 10 11 18 16 14 15 13 12 4 5 6 1 34 32 31 33 30 29 28 23 19 12 3 4 6 23 22 1 21 18 16 14 15 13 12 2 3 5 6 24

580070231 580070353 580070454 580070455 580070456 580070459 580070496 580070556 580070557 580070562 580070615 580070616 580070617 580070618 580070619 580070622 580070623 580070625 580070627 580070628 580070629 580070630 580070653 580070656 580070675 580070721 580070745 580070814 580070999 580071013 580071048 580071052 580071057


20 19 8 6 6 20 12 14 8 9 8 9 8 10 4 25 23 7 6 7 7 2 3 3 9 6 4 5 1 2 10 11 8 8 8 19 14 14 1 6 3 7 12 9 39 34 29

PART NO.

580071066

580071068

580071073 580071074 580071113 580071200 580071203 580071204 580071205 580071226 580071252 580071308 580071319 580071320 580071321 580071322 580071329 580071330 580071333 580071334 580071340 580071341 580071342 580071419

580071505 580071547 580071548 580071549 580071550 580071551 580071552 580071553 580071555 580071556 580071560 580071561 580071562

PAGE ITEM

13-14 14-4 6-49 6-56 6-56 6-57 15-33 15-35 15-37 1-11 1-11 10-3 10-7 2-19 2-21 2-5 2-21 2-67 2-71 2-29 2-25 10-19 10-19 10-17 10-19 10-17 10-17 10-19 10-19 10-17 10-19 10-17 10-19 11-5 15-4 15-4 15-4 1-49 1-51 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-15 8-15 8-15 8-15 8-15

26 22 4 22 24 34 13 3 3 35 41 33 33 2 1 11 42 10 5 11 23 10 10 4 4 6 6 6 6 3 3 2 2 4 1 1 2

22 22 22 23 25 2 3 35 27 20 16 15 G813

NUMERICAL INDEX


PAGE ITEM

580071563 580071564 580071566 580071567 580071568 580071569 580071570 580071571 580071572 580071573 580071574 580071575 580071576 580071578 580071579 580071588 580071589 580071604 580071674 580072018 580072019 580072021

8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-21 8-21 8-21 8-21 8-21 8-21 8-17 8-17 2-5 2-5 13-22 14-7 13-22 14-7 2-6 2-9 6-9 6-11 2-9 1-39 2-11 6-9 6-11 11-33 11-33 11-33 11-33 11-33 11-33 11-33 11-33 11-33 11-35 11-25 11-27 11-29 11-25 11-27 11-31 11-25

580072022 580072047

580072090 580072091 580072127 580072341 580072342 580072343 580072344 580072345 580072346 580072347 580072348 580072350 580072363

580072364

580072365 G813

14 13 10 11 25 36 36 5 8 2 18 11 1 9 8 17 7 8 8 6 5 23 11 23 11 19 3 15 4 7 6 6 17 5 13 6 4 11 10 2 9 12 3 2 2 1 3 3 1 4

PART NO.

580072367

580072368

580072373 580072374 580072375 580072389 580072459 580072475 580072477 580072478 580072480 580072481 580072482 580072483 580072484 580072485 580072487 580072516 580072519 580072559 580072563 580072615 580072635 580072662 580072683 580072684 580072744 580072757 580072761 580072762 580072812 580072818 580072819 580072976 580072982 580073148 580073246 580073277

PAGE ITEM

PART NO.

11-27 11-35 11-25 11-27 11-33 11-25 11-27 11-33 11-29 11-29 11-29 11-3 5-21 6-9 6-11 5-13 5-13 5-13 5-13 5-13 5-13 5-13 5-13 5-13 11-43 11-3 4-5 4-3 2-6 6-44 7-9 7-11 8-11 1-21 1-3 1-3 11-27 11-37 8-5 8-6 5-19 5-21 1-11 1-11 3-7 7-13 7-21 11-43 10-19 15-8 15-8

580073288 15-8 15-8 580073293 15-8 15-8 580073294 15-8 15-8 580073345 7-13 580073351 11-7 580073352 2-9 580073353 2-9 580073407 1-29 580073519 6-23 580073520 6-23 580073522 1-29 580073538 2-5 580073539 2-5 580073550 1-29 580073556 6-16 580073577 7-9 580073617 6-75 580073670 10-25 580073671 10-25 580073741 1-3 580073755 6-5 580073781 10-25 580073882 10-21 580073903 9-16 580073904 9-16 580073942 2-5 580074023 5-23 580074110 6-5 580074133 9-11 580074143 7-9 580074149 13-22 580074174 5-19 5-21 580074187 9-15 580074253 13-21 14-7 580074261 6-5 6-28 580074439 3-3 580074461 3-5 580074462 3-3 580074463 3-5 580074469 11-3 580074515 10-7 10-13 580074525 8-13 8-26 580074543 7-27

4 1 7 7 8 6 8 1 13 4 16 4 30 5 16 6 6 8 10 11 12 13 14 6 24 14 10 6 5 3 8 12 18 18 5 1 1 61 18 27 23 24 13 7 9 12 6 10

PAGE ITEM


6 10 6 10 6 10 6 1 5 6 2 11 3 10 27 29 4 1 14 18 27 29 35 5 28 11 3 4 24 7 3 34 13 33 10 10 5 6 4 10 19 16 19 16 31 27 26 9 3

PART NO.

580074544 580074545 580074546 580074547 580074709 580074710 580074748 580074749 580074750 580074751 580074759 580074768

580074788 580074862 580074877 580074879 580074887 580074888 580074889 580074890 580074891 580074892 580074893 580074894 580074948 580074995 580074996 580074998 580074999 580075000 580075002 580075003 580075007 580075010 580075019 580075035

PAGE ITEM

7-29 7-29 7-27 7-25 7-25 10-25 10-25 1-3 1-4 1-4 6-9 6-11 7-13 10-25 10-3 10-7 10-25 6-9 6-11 10-25 6-15 1-19 7-13 7-23 7-13 7-21 7-15 7-23 7-13 7-23 7-13 7-21 7-13 7-23 7-13 7-21 7-13 7-23 1-29 8-15 8-15 8-15 8-15 8-15 8-17 8-17 2-5 3-3 3-5 2-25 7-21

3 20 19 3 19 23 16

15 23 8 1 31 31 6 7 19 19 15 6 40 10 31 19 14 14 3 37 11 2 44 1 34 10 45 36 14 1 1 37 37 37 22 7 7 26 24 8 31 18-23

NUMERICAL INDEX


PAGE ITEM

580075037 7-23 580075039 7-21 580075050 7-15 7-23 580075099 10-3 580075100 10-11 580075101 10-3 580075147 4-3 580075203 7-21 7-23 580075204 7-21 7-23 580075259 13-13 580075260 13-13 580075331 10-25 580075334 10-25 580075342 9-15 580075394 9-11 580075397 2-5 580075454 2-5 580075506 4-3 4-5 4-7 580075790 6-23 580075791 6-75 6-80 580075792 6-75 6-80 580075796 11-41 580075798 16-9 580075837 7-15 580075838 7-13 580075839 7-15 580075851 10-4 580076302 6-39 580076313 6-5 580076315 6-5 580076324 10-19 580076325 10-19 580076326 10-17 580076329 10-19 580076340 8-15 580076341 8-21 580076342 8-21 580076344 7-13 7-15 580076345 7-13 7-15 580076523 10-21 580076524 10-21 580076731 6-11 18-24

28 1 11 34 28 28 28 10

8 8 24 21 8 30 22 41 18 26 22 12 17 22 17 22 4 4 30 5 6 45 11 20 20 10 10 12 12 9 4 10

8 8 12

PART NO.

PAGE ITEM

580076742 11-47 580076769 10-4 10-8 10-11 10-14 580076790 10-3 10-7 10-11 10-13 580076897 10-3 10-7 10-11 10-13 580076912 15-33 15-35 15-37 580076931 7-25 580076932 7-27 580076933 7-29 580076934 7-15 7-17 580076935 7-15 7-19 580077041 8-21 580077069 1-25 580077071 1-23 580077072 1-25 580077073 1-23 580077074 1-23 580077075 1-23 580077076 1-23 580077077 1-23 580077078 1-23 580077079 1-23 1-31 580077080 1-23 580077083 1-25 580077084 1-25 580077085 1-25 580077086 1-25 580077088 1-23 6-37 580077089 1-26 580077090 1-26 580077092 1-25 580077094 1-25 580077095 1-25 580077096 1-25 580077097 1-25 580077098 1-37 580077099 1-33

12 46 52 37 43 21 17 20 17 24 29 17 38 3 10 10

12 13 20 6 6 5 2 3 1 4 4 5 10 11 12 8 3 2 12 12 11 8 9 14 11 10 1 1 6

PART NO.

PAGE ITEM

1-37 580077100 1-33 1-37 580077101 1-37 580077102 1-37 580077103 1-37 580077104 1-35 1-37 580077105 1-35 1-37 580077106 1-37 580077119 1-33 1-35 580077121 1-33 580077122 1-33 580077126 1-35 580077127 1-35 580077128 1-35 580077129 1-35 580077130 1-35 580077131 1-35 580077132 1-35 580077133 1-35 580077134 1-35 580077135 1-35 580077136 1-35 580077137 1-35 580077138 1-35 580077139 1-35 580077141 1-26 580077143 1-26 580077144 1-26 580077145 1-26 580077146 1-26 580077148 1-31 580077266 15-33 15-35 15-37 580077279 15-33 580077280 15-33 580077281 15-33 580077282 15-33 580077283 15-33 580077284 15-33 580077285 15-33 580077286 15-33 580077287 15-33 580077288 15-33 580077289 15-33 580077290 15-33 580077291 15-33


10 5 7 11 17 9 17 4 15 15 12 1 1 12 8 4 10 20 3 14 16 12 11 7 2 18 6 5 19 3 4 5 6 1 1 11 10 10 5 4 7 6 5 4 7 6 7 6 7 6 5

PART NO.

PAGE ITEM

580077292 580077293 580077294 580077298 580077299

15-33 15-33 15-33 10-13 10-3 10-7 10-11 10-13 6-11 10-4 10-8 6-41 15-19 15-19 15-15 15-15 15-23 15-23 15-29 15-29 8-17 8-15 6-9 6-11 6-15 6-9 6-11 6-15 6-5 10-4 10-8 10-11 10-13 10-4 10-8 10-11 10-13 15-35 15-35 15-35 15-35 15-35 15-37 15-35 15-37 15-35 15-37 15-35 15-37 15-35 15-35

580077305 580077316 580077359 580077415 580077416 580077417 580077418 580077419 580077420 580077421 580077422 580077524 580077526 580077530

580077531

580077590 580077615

580077616

580077648 580077649 580077650 580077651 580077652 580077653 580077654 580077655 580077656 580077657

4 7 6 17 21 17 20 17 12

7 22 21 21 22 28 29 27 28 26 24 1 38 1 20 14 7 6 49 55 16 37 44 50 35 41 11 12 13 14 11 11 12 12 13 13 14 14 13 14 G813

NUMERICAL INDEX


PAGE ITEM

580077658 15-35 15-37 580077659 15-35 15-37 580077660 15-35 15-37 580077661 15-35 15-37 580077662 15-35 15-37 580077663 15-35 15-37 580077664 15-37 580077665 15-37 580077666 15-37 580077667 15-37 580077670 5-3 580077671 5-3 580077672 15-37 580077673 15-37 580077675 2-9 6-67 580077676 2-9 6-71 580077713 3-3 3-5 580077741 5-19 5-21 580077753 7-11 580077822 1-35 580077853 1-25 580077901 5-3 5-5 580078070 16-5 580078097 3-3 3-5 580078098 3-3 3-5 580078160 7-30 580078280 1-11 580078334 6-15 580078361 1-47 1-51 580078403 6-77 580078489 6-11 6-76 580078582 7-17 580078583 7-17 7-19 580078584 7-19 580078589 7-27 G813

PART NO.

PAGE ITEM

PART NO.

13 13 14 14 11 11 12 12 13 13 14 14 11 12 13 14 5 18 13 14 10

580078642 580078690 580078691 580078892

10

580079527

6 12 8 6 7 9 4 9 7 2 31 1 31 1 7 32 10

580079539 580079540

16-10 9-5 9-5 7-25 7-27 7-29 11-47 11-49 7-17 7-19 16-2 7-25 7-27 7-29 7-15 7-23 11-17 11-17 11-17 11-17 2-5 4-5 7-13 7-21 2-17 2-17 2-25 7-15 9-16 6-37 6-39 16-2 2-31 3-7 3-7 3-7 3-7 3-7 3-7 3-7 2-29 7-2 9-15 15-4 8-5 2-21 2-21 6-61 6-63 7-15 7-23

580079983 6-39 580080011 10-3 10-7 10-11 10-13 580080021 5-35 580080022 5-35 580080121 2-6 580080122 2-6 580080127 1-47 1-49 1-51 580080129 7-9 580080130 7-11 580080134 7-9 580080137 7-11 580080176 10-4 10-8 10-22 580080198 6-67 6-72 580080199 6-67 6-72 580080368 5-35 580080377 5-19 5-21 580080808 6-67 6-72 580080812 1-25 580080919 16-3 580080920 16-3 580080971 10-21 580080972 10-21 580080977 5-19 5-21 580081499 10-21 580081500 10-21 580081524 5-19 580081786 9-2 9-5 580081787 9-2 9-5 580081812 6-33 6-35 580081830 6-44 580082181 7-13 7-21 580082399 11-49 580082400 11-49 580082486 6-31 6-87

11 10 3 19 20 3 2

580078899 580078918 580078920 580078974

580079000 580079072 580079075 580079076 580079077 580079180

580079608 580079611 580079615

580079689 580079850 580079851 580079852 580079854 580079856 580079857 580079858 580079916 580079937 580079946 580079948 580079953 580079956 580079973 580079982

1 8 1

4

1

26 24

1 1 18 9 32 23 2 1 24 29 1 6 6 7 1 5 2 4 4 3 3 15 1 1 10 7 37 37 4 8 9 30

PAGE ITEM


10 21 17 20 17 2 1 55 55 10 7 8 15 6 14 7 39 39 2 22 2 22 1 29 40 2 22 15 2 2

7 5 1 1 31 5 5 4 4 10 9 3 15 15 1

PART NO.

PAGE ITEM

580082487 6-31 6-91 6-95 580082531 6-37 6-39 580082532 6-37 6-39 580082533 6-37 6-39 580082534 6-37 6-39 580082537 7-23 7-30 580082622 6-19 580082844 2-29 580083010 11-3 580083020 1-12 580083104 1-29 580083135 5-3 580083152 6-23 580083156 1-21 580083309 3-3 580083423 11-9 11-11 11-13 11-15 580083559 2-38 580083689 2-38 5-23 580083690 2-38 580083733 4-3 4-5 4-7 580083864 5-5 580083865 3-9 580083866 3-9 580083868 3-9 580083869 3-11 580083872 1-39 580083873 5-5 580083874 5-5 580083875 5-5 580084189 7-30 580084190 7-30 580084304 2-38 580084334 5-19 580084351 5-21 580084377 5-9 5-19 580084379 5-9 5-21

1

5 5 4 4 4 4 4 4 27 7 7 13 16 58 8 17 9 8 17 17 10 15 11 3 8 25 1 22 25 26 1 1 9 9 4 6 6 5 4

11 1 1 23 23

18-25

NUMERICAL INDEX


PAGE ITEM

580084408 580084409 580084410 580084411

11-11 11-15 11-13 11-9 11-11 11-13 11-15 11-9 11-11 11-13 11-15 11-11 11-13 11-15 11-15 11-13 11-9 4-7 4-7 4-7 4-7 5-3 2-35 4-7 4-7 4-7 1-7 5-23 3-9 10-21 2-35 8-13 8-15 8-17 8-21 8-13 8-15 8-17 8-21 8-13 8-15 8-17 8-21 8-13 8-15 8-17 8-21 6-23 6-23 6-27 6-23

580084412

580084413

580084414 580084415 580084416 580084457 580084458 580084459 580084460 580084488 580084515 580084517 580084518 580084558 580084587 580084601 580084621 580084626 580084651 580084760

580084762

580084763

580084764

580084813 580084814 580084815 18-26

1 1 1 20 6 21 9 19 7 20 8 8 19 7 6 18 18 10 21 10 21 14 2 13 16 17 3 1 2 1 1 1

PART NO.

580084823 580084827 580084828 580084829 580084965 580084983

580084984

580085001 580085002 580085003 580085082 580085083 580085140 580085141 580085142 580085146 580085184 580085192 580085196 580085229 580085259 580085260 580085263

1

1

1

8 1 8 8

580085340 580085341 580085342 580085520 580085521 580085536 580085537 580085539 580085989 580086074 580086076

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

6-27 6-27 8-11 8-5 8-6 8-11 11-17 11-19 15-19 15-23 15-29 15-19 15-23 15-29 11-9 11-9 11-13 11-11 11-15 11-17 11-21 11-17 11-19 11-17 11-19 11-19 11-19 1-35 11-17 11-21 3-9 3-11 7-7 7-7 11-9 11-13 11-47 11-47 11-47 2-5 2-25 2-5 10-22 10-22 10-22 5-19 5-21 4-3 4-5 6-27 6-75

580086129 580086130 580086159 580086521

2-9 2-9 4-7 6-39 6-103 2-35 4-7 4-7 6-19 15-17 15-21 15-25 15-27 15-31 1-45 1-45 1-47 1-47 1-47 1-47 2-15 3-9 3-11 3-9 1-26 1-11 1-11 9-7 11-17 11-25 11-27 2-5 2-25 2-63 2-63 2-63 6-27 6-27 5-6 4-7 6-29 6-29 5-6 2-63 5-17 1-45 1-47 3-3 3-5 2-63 2-63

580087837 580087838 580087847 580087866 580087913

6-57 6-57 5-17 4-7 2-31 2-32 2-35 2-36 2-37 2-39 2-41 2-43 2-45 2-47 2-48 2-51 2-52 2-55 2-56 2-59 2-61 2-64 2-65 2-67 2-69 2-71 2-73 5-24 5-27 5-29 5-31 5-32 5-33 6-19 6-21 6-24 6-9 6-11 6-27 3-11 6-20 11-25 11-27 11-25 11-27 3-9 3-11 6-20 9-9 1-25 5-23

29 6 9 10 40

580086538 1 7 13 7 12 18 12 1 14 13 4 4 5 1 4 1 1 5 21 8 6 2 10 10 1 2 5 5 14 15 16 47 26 42 1 2 2 28 39 25 28 16

580086627 580086769 580086809

580086877 580086881 580086882 580086883 580086884 580086885 580086924 580087144 580087145 580087148 580087196 580087197 580087257

580087447 580087459 580087460 580087464 580087490 580087533 580087536 580087546 580087547 580087619 580087627 580087629 580087659 580087666 580087794 580087797


12 12 1 19 7 15 14 6 12 12 10 12 12

2 11 12 11 2 37 28 8 9 9 48 27 16 1 18 4 28 1 29 1 2 13 4 4 8 1 6 9 3

580087935 580087948 580087974 580087977 580087997 580087998 580088001 580088013 580088060 580088184 580088186

39 39 4 15

9 18 12 1 6

5 6 5 4 16 14 G813

NUMERICAL INDEX


PAGE ITEM

5-23 580088189 5-23 580088190 2-69 5-23 5-29 5-31 5-31 580088191 5-23 5-29 5-31 580088192 2-69 5-23 5-29 5-31 5-31 580088196 5-5 580088343 4-7 580088347 8-5 580088348 8-5 580088351 8-5 580088352 8-5 580088369 6-79 580088471 4-7 580088532 6-75 580088535 6-75 6-79 580088580 3-11 580088588 11-43 580088591 11-43 580088706 9-9 580088707 9-9 580088708 9-9 580088767 2-21 580088773 2-21 580088774 2-21 580088831 2-21 580088832 2-22 580088833 2-22 580088845 2-21 580088846 2-21 580088847 2-21 580088849 2-25 580088853 4-7 580088892 3-3 3-5 580089111 3-3 580089116 2-25 580089120 2-25 580089121 2-25 580089156 11-41 580089187 11-3 G813

23 24 10 27 11 6 12 28 5 10 8 29 8 3 11 1 14 24 24 35 35 12 19 14 19 13 4 3 5 5 4 3 13 12 37

31 29 35 3 17 30 25 13 12 12 12 3 19

PART NO.

580089251 580089253 580089255 580089257 580089259 580089296 580089324 580089428 580089441 580089451 580089452 580089467 580089522 580089523 580089687 580089688 580089694 580089966 580089967 580089970 580089971 580089972 580089976 580089977 580089978 580090014 580090015 580090016 580090017 580090018 580090150 580090152 580090153 580090154 580090160 580090161 580090162 580090163 580090166 580090167 580090168 580090177 580090227 580090239 580090276

PAGE ITEM

PART NO.

11-7 13-26 13-26 13-26 13-26 13-26 13-26 1-51 11-25 11-27 2-63 6-31 6-31 1-35 5-17 5-17 3-13 3-13 2-63 6-35 6-33 6-35 6-33 6-35 6-33 6-35 6-33 3-13 3-13 3-13 3-13 3-13 5-7 5-3 5-7 1-3 1-3 10-19 10-19 10-17 10-19 10-17 10-19 10-19 10-19 10-19 10-17 6-5 6-49 11-3 2-17

580090341 5-5 580090360 8-15 580090361 6-33 6-33 6-33 6-33 6-35 6-35 6-35 6-35 580090362 6-33 6-33 6-33 6-35 6-35 6-35 580090374 5-9 580090387 5-9 580090459 11-9 11-11 580090461 11-13 11-15 580090489 4-7 580090494 1-33 1-37 580090506 5-17 580090678 1-47 580090679 1-45 580090786 6-5 6-55 580090823 11-3 580090824 11-3 580090886 1-21 580090920 2-64 580090921 2-64 2-71 580090927 2-43 580090929 2-43 580090930 2-43 580090941 2-43 580090942 2-43 580090943 2-43 580090944 2-43 580090945 2-43 580090946 2-43 580090947 2-43 580090948 2-61 580090949 2-61 580090954 2-65 580090955 2-56 580090956 2-56

7 1 1 10 4 4 1 3 14 1 1 1 1 1 1 1 1 2 4 5 6 7 4 1 30 3

18 18 18 18 1 1 11 11 8 27 8

PAGE ITEM


1 26

7 7 25 16 26 17 28 7 8 4 7 5 8 33 32 10 1 2 6 3 4 5 6 7 8 9 12 13 14 1 2 2 1 2

PART NO.

PAGE ITEM

580090957 580090958 580090959 580090960 580090961 580090967 580090968 580090969 580090970 580090971 580090972 580090973 580090989 580090991 580091025 580091026 580091027 580091028 580091029 580091030 580091031 580091034 580091040 580091041 580091046 580091047 580091048 580091050 580091051 580091052 580091053 580091054 580091056 580091064

2-56 2-56 2-56 2-56 2-56 2-64 2-65 2-65 2-65 2-65 2-39 2-39 2-71 2-41 5-31 5-31 5-31 5-31 5-31 5-31 5-29 2-31 5-29 5-29 5-29 5-29 5-29 5-29 5-29 5-29 5-29 2-31 2-37 2-67 5-24 2-31 5-24 5-24 5-24 5-24 5-24 5-24 5-24 5-24 5-32 5-32 5-32 5-33 5-32 5-33 2-67

580091065 580091066 580091067 580091068 580091069 580091070 580091071 580091072 580091073 580091074 580091075 580091077 580091078

3 4 5 6 8 2 1 3 4 5 1 2 3 14 2 4 5 7 8 9 2 1 9 10 12 13 14 15 16 17 18 8 2 7 1 9 2 3 4 5 6 7 8 9 1 2 3 1 5 2 8 18-27

NUMERICAL INDEX


PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

580091079 580091080 580091081 580091082 580091083 580091084 580091086 580091087 580091088 580091089 580091090 580091091 580091093 580091094 580091095 580091096

2-67 5-29 2-37 5-29 5-29 2-48 2-47 2-47 2-47 2-47 2-47 2-71 2-48 2-71 2-71 2-41 2-71 2-48 2-48 2-48 2-48 2-48 2-48 2-52 2-52 2-52 2-52 2-52 2-52 2-47 2-47 2-51 5-29 5-31 2-47 2-47 2-47 2-47 2-51 2-69 6-19 2-51 2-51 2-51 2-51 2-51 6-19 2-32 2-47 6-19 6-19

580091127 580091132 580091133 580091134 580091135 580091136 580091137 580091141

6-19 6-19 6-19 6-19 6-19 2-55 2-55 2-32 5-27 2-32 2-32 2-55 2-55 2-55 2-55 2-32 2-32 2-45 2-45 2-45 2-45 2-45 2-45 2-45 2-45 2-69 5-27 5-27 5-27 2-45 5-27 2-45 5-27 5-27 5-27 5-27 5-27 5-27 5-27 5-27 5-27 5-27 5-27 5-27 2-67 2-67 2-67 2-67 2-67 2-36 2-36

580091278 580091279 580091280 580091281 580091282 580091283 580091284 580091285 580091286 580091287 580091288 580091289

2-36 2-36 2-36 2-36 2-36 2-36 2-36 2-36 2-67 2-36 2-36 6-21 6-24 6-21 6-24 2-73 2-73 2-73 2-69 2-69 2-69 2-69 2-69 2-69 2-69 2-69 2-69 2-69 2-69 2-69 2-69 2-59 2-59 2-59 2-59 2-59 2-41 2-41 2-41 2-41 10-22 5-5 2-41 2-41 2-41 2-41 2-41 2-41 2-41 1-21 1-21

580092020 2-73 5-29 580092021 6-19 580092022 6-19 580092075 2-43 580092142 4-5 4-5 4-7 580092169 5-23 580092280 8-6 10-17 580092281 8-6 10-17 580092284 10-17 580092285 10-17 580092286 10-17 580092287 10-17 580092310 2-31 580092311 2-31 580092312 2-31 580092330 4-5 4-7 580092554 2-5 2-9 2-11 2-15 2-17 2-19 2-21 2-25 2-27 580092555 2-5 2-9 2-11 2-15 2-17 2-19 2-21 2-25 2-27 580092630 1-41 580092631 1-41 580092818 11-7 580092822 11-7 580092833 2-32 580093036 11-25 11-27 580093311 3-9 3-11 580093312 3-9 580093313 3-11

580091097 580091098 580091099 580091100 580091101 580091102 580091103 580091104 580091105 580091106 580091107 580091108 580091109

580091110 580091111 580091112 580091113 580091116 580091117 580091118 580091120 580091121 580091122 580091123 580091124 580091125

580091126 18-28

9 4 1 6 7 1 3 4 5 6 7 7 2 4 1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 8 2 1 1 9 12 10 11 1 2 11 3 5 6 7 8 12 1 2 1 2

580091142 580091143 580091145 580091146 580091147 580091148 580091149 580091150 580091151 580091152 580091153 580091154 580091155 580091156 580091157 580091158 580091160 580091161 580091162 580091163 580091164 580091257 580091258 580091259 580091260 580091261 580091262 580091263 580091264 580091265 580091266 580091267 580091268 580091269 580091271 580091272 580091273 580091274 580091275 580091276 580091277

4 13 14 15 16 5 6 2 1 3 4 1 2 7 4 5 8 1 2 3 4 5 6 7 9 3 13 14 17 12 18 8 16 15 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 1 2

580091290 580091291 580091292 580091293 580091294 580091296 580091297 580091298 580091299 580091300 580091301 580091302 580091303 580091304 580091305 580091306 580091307 580091308 580091309 580091310 580091311 580091312 580091314 580091315 580091316 580091317 580091367 580091436 580091787 580091788 580091789 580091790 580091791 580091792 580091793 580092015 580092016


3 4 5 6 7 8 9 10 11 11 12 2 2 1 1 3 1 2 1 4 5 6 7 9 11 12 13 14 15 16 17 1 2 3 4 5 12 13 7 1 10 2 3 4 5 6 10 11 2 2

PAGE ITEM

4 3 8 10 1 3 3 4 56 56 1 1 10 10 6 5 4 29 4

2 5 8 1 6

12 2 12 9 G813

NUMERICAL INDEX


580093502 580093602 580093603 580094090 580094100 580094156 580094157 580094158 580094382 580094469 580094500 580094501 580094502 580094503 580094607 580094645 640046913 640088904 640088905 810528500

810646400 900001230 900001231

900003207 900003231 900003260

900005237 900005247 900005254 900005255 900005256 900005257

G813

PAGE ITEM

PART NO.

3-11 2-37 5-23 5-23 1-26 5-9 2-41 2-41 2-41 5-23 6-65 2-32 2-59 2-59 2-59 2-51 6-19 2-13 7-15 7-21 7-13 7-23 10-3 10-8 10-11 10-13 7-13 7-23 4-3 4-5 4-3 4-5 4-7 6-27 2-9 4-3 4-5 4-7 2-19 2-29 2-19 2-19 2-21 2-19 2-19

900005278 2-19 900005280 2-19 2-19 900005282 2-21 900005286 2-21 900005287 2-21 900005288 2-21 900005294 2-22 900005297 2-27 900006201 2-27 900006204 2-27 900006205 2-27 900006206 2-27 900006207 2-27 900006208 2-27 900006209 2-27 900006211 2-21 900006213 2-21 900006219 2-19 900006220 2-19 900006231 2-21 900006233 2-21 900006234 2-21 900006236 2-21 900006239 2-21 900006240 2-21 900006247 2-25 900006248 2-25 6-13 900006250 2-25 900006251 2-19 900006256 2-25 900006257 2-25 900006259 2-25 900006264 2-23 900006272 2-25 900006280 2-23 900006282 2-21 900011212 6-11 6-27 900011247 2-5 2-25 900011248 2-25 5-3

11 3 17 21 7 15 6 8 9 31 1 7 6 7 8 4 9 8 1 37 42 8 23 51 36 42 1 39 19 22 20 23 24 31 18 21 24 23 4 10 10 15 25 14 16

PAGE ITEM

20 9 19 2 6 7 8 11 10 1 2 3 4 6 7 26 39 24 25 41 18 19 23 22 20 3 5 4 6 26 11 14 17 16 27 2 32 46 28 7 6

PART NO.

PAGE ITEM

900011253 2-6 900011268 2-5 900015229 2-5 2-21 900015237 16-13 900015240 2-21 900017264 6-16 6-20 6-27 901466103 8-3 8-13 902254806 8-9 906196100 8-5 909267300 5-9 5-19 5-21 5-23 909367300 8-6 909368300 8-6 909882405 9-11 909904403 1-12 909932413 8-6 909932414 8-6 909964401 8-5 910065119 6-56 911851100 5-11 912207300 5-11 912514300 5-9 5-19 5-21 916522400 3-3 3-5 919891402 5-11 922365300 1-11 922627300 10-3 10-7 10-11 10-13 924234401 8-5 931011914 1-7 931014904 9-11 931017916 8-6 931017917 2-38 7-2 931017919 2-15


49 16 44 11 4 17 3 1 15 11 9 5 36 25 33 41 6 44 51 47 56 50 52 8 18 23 22 26 36 45 35 3 24 17 13 15 13 15 31 7 17 60 7 8 3

PART NO.

PAGE ITEM

932201916 7-13 7-21 932202908 1-3 932727908 5-19 5-21 932728908 1-12 5-6 932731908 1-15 934404300 10-7 10-11 10-13 937100903 1-33 937100904 6-9 6-12 937300930 16-10 940004903 2-35 4-3 4-5 4-7 940102912 8-3 8-13 940600906 5-35 10-21 940600908 6-9 6-11 6-27 940800912 8-6 950409907 7-23 950409918 8-11 950513905 8-5 952405902 6-87 6-91 6-95 952408901 6-87 6-91 6-95 954512901 13-22 14-7 15-8 15-8 15-12 954513908 1-7 954514907 7-13 7-21 955400912 1-7

33 22 12 9 7 63 3 3 17 20 17 11

3 4 16 18 19 2 14 12 5 19 37 10 45 13 4 33 13 8 8 13 8 8 17 14 14 27 18 4 20 21 6

18-29

NUMERICAL INDEX

NUMERICAL INDEX (continued) NOTES

18-30


G813

SECTION 19

19

USER SUPPORT INFORMATION

CONTENTS

SECTION 19 USER SUPPORT INFORMATION DESCRIPTION

PAGE

OPERATOR TRAINING .................................................................................................................................. SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... SERVICE TRAINING COURSE ...................................................................................................................... SERVICE TRAINING MATERIALS ................................................................................................................. TECHNICAL SERVICE PUBLICATIONS ........................................................................................................

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19-2 19-2 19-2 19-2 19-2

19-1

USER SUPPORT INFORMATION Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on that investment through the performance of these trucks and the drivers who operate and the mechanics who service them safely and efficiency. The following information is intended to help you to achieve your investments objectives: SERVICE PARTS ORDERING INSTRUCTIONS HOW TO ORDER SERVICE PARTS In order to prevent delay, too much communication and to have your orders filled correctly, quickly, and at the least possible cost, the following is the correct procedure to use to order replacement parts. WHEN ORDERING PARTS Contact your authorized Yale Industrial Truck Dealer giving them the following information: 1.

Your Purchase order number.

2.

Complete addresses for sending the invoice and parts.

3.

Tell us how you want your parts sent. If we do not get this information, we will send the parts using the lowest priced method.

4.

Correct part number(s) and description(s). Use your parts manual as a reference.

5.

Model and serial number of the truck.

TECHNICAL SERVICE PUBLICATIONS Technical literature, with detailed information, is available at a nominal fee to assist users to effectively maintain Yale Industrial Trucks in a safe, useful condition. Part Manuals with complete replacement parts identification, Service Maintenance Manuals which provide service and overhaul procedures and additional copies of the Operating Manual can be obtained from your Yale Industrial Truck Dealer. To provide instructions for safely operating and servicing Yale Industrial Trucks, each truck is equipped with an operators manual. It describes various operating techniques and safety warnings to the operator. It contains a guide to safe maintenance practices and recommended schedules for maintenance. if the

19-2

operators manual is missing from any Yale Industrial Truck, it should be replaced. Replacement copies are available for a nominal fee from your Yale Dealer. OPERATOR TRAINING The Yale "Basic Operator Training" program helps industrial truck users increase their materials handling production and safety through correct lift truck operation, training, and motivation. The Yale program is based upon real life experience – not theoretical concepts. We developed a "complete" program that is totally selfcontained – incorporating the most modern instructional techniques including elements of self-study, audio-visual support (both video and slides), and classroom study. SERVICE TRAINING COURSE Operators and Yale dealer service technicians can improve their technical ability for maintaining and repairing Yale Industrial Trucks, which decreases repair time and cost, by taking Yale Service Training courses. Different types of mechanical, electric, and electronic subjects are available. Courses can be held at customer or Dealer locations in addition to regularly scheduled courses which are held at Yale Corporate Headquarters in Greenville, NC. SERVICE TRAINING MATERIALS Your own service training can be supported through a complete line of Yale Service Training materials. An Index is available from your Yale Dealer which lists textbooks, audio-visual programs and films. These materials will provide your training staff with everything necessary for training your group. For additional information or assistance in obtaining these user support publications and programs, contact: Yale Materials Handling Corporation 1400 Sullivan Drive Caller No. 12011 Greenville, NC 27834-2011


G813

Yale Materials Handling Corporation 1400 Sullivan Drive Caller No. 12011 Greenville, NC 27834-2011

524329168 ©Yale Corp. 08/2008

Yale 090 VX.pdf

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