Xbox 360 Repair Manual Guide

T h e Xb ox 360 360 3 R ed L igh t s of Dea t h R ep a ir G u id e: H ow we fixe fixed d our ou r Xb ox3 ox360 wit wit h in an a n hour hou r wit wit h out exper exper ien ien ce ce!!

T h e Xb ox 360 360 3 R ed L igh t s of Dea t h R ep a ir G u id e: H ow we fixe fixed d our ou r Xb ox3 ox360 wit wit h in an a n hour hou r wit wit h out exper exper ien ien ce ce!!

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Introduction Tips Tools and Hardware Disassembling Xbox 360 Removing X- Clamps Mod 1 – Keep it cool Mod 2 – Screw it Mod 3 – “Baker, baker” Start it up

Introduction Dear Victim of 3 Red R ed Lights of Death, You are reading this E-book because b ecause you want to fix your Xbox 360 and eliminate the 3 Red Lights problem without having to send it out for repairs. You also do not want to spend $140.00 and have to wait weeks weeks to get back to your Xbox 360. This picture guide have been created to show you in full detail how to fix your own Xbox 360 within the next hour. The reason your Xbox 360 has the 3 Red Lights problem is because you have encountered a hardware problem that is linked to overheating and the solder is not holding up. We have tested and found methods that work. does involv involvee taking your your Xbox360 box360 apa r t and an d r equir es tools tools and an d har dwar e to This fix does fix th e 3 Red Lights. Our fully detailed guide will make disassembling and assembling

your Xbox 360 very easy. Good Luck!

Tips • • •

•

Follow each step as directed in the detailed guide. Have all tools and hardware ready before beginning. Make sure your work area is not on carpet; static is your worst enemy when handling internal pieces in your Xbox 360. All hardware required is available at your local hardware store like Home Depot, Lowes or Ace hardware.

Har dwar e & Tools Quantity 8

Har dwar e Descr iption Machine Screws 5x10mm (5mm)

16

Nylon Washers #10 (5mm)

16

Steel Flat Washers/ Zinc Plated (5mm)

1

Tool Description Torx T-10, T8 Screw Driver

1

Knife or sturdy flat pointy object

1

Paper clip

1

Flat Head Screw Driver

Quantity

1

Arctic Silver 5 Cleaning Kit

1

Arctic Silver 5

1

Pliers

Step 1-Disassembling Xbox 360 Remove the Xbox 360 face plate by using your fingers and inserting them into the USB door as shown on figure below.

This is what your Xbox 360 should look like after.

Step 2 Remove your hard drive on the side of the Xbox 360 by pressing on the release button shown below.

Step 3 Removing grey side panels with a small pointy object (Paper Clip). Hard drive side first shown in pictures but you can do either side first. The hard drive side is a little trickier because 2 of the tabs are not accessible like the others. Looking at you Xbox360 closely you will see the tabs carefully press down on the tabs using a pointy object (paper clip).

By looking in the inside of these 2 access holes you will be able to see the tabs. Slip the pointy object behind the tab and slight pry on the tab as you lift the panel up and repeat on the other side.

The tabs access may vary from model to model. They might be accessible like the other  tabs if you’re lucky!

Next remove grey panel on opposite side using the same method as above by pressing down on the tabs using a pointy object and lifting as the tabs release.

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Step 4 Next you will need to remove the casing. The back of the Xbox 360 has 7 notches that require the tip of a knife to release the tabs. The front has 4 tabs that can easily be released with your fingers. The figures below will show you where they are all located. Begin on one side and try separating the case as tab is released, you will hear a loud click when they release and

continue down until they have all been released.

In the next figure we have provided a close up picture of the tabs.

After the tabs in the back have been release please do not pull completely apart as the 4 front tabs have to be released.

We will now move on to releasing the front tabs.

Once all the tabs have been release remove the bottom of your Xbox 360 flip the Xbox 360 on its top and remove the bottom portion by simply lifting on the case.

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Step 5 Now that the bottom portion of your Xbox 360 has been removed you will need to remove the eject button which is very simple. The eject button has to be removed because it is fragile and it will break when taking the top portion off. Note: The top portion will not come off without removing screws! Below in this figure you will see how to remove the eject button.

Step 6 The top cover has screws that need to be removed before it will come off. Below is a figure that shows you exactly which screws to remove with a T-10 Torx screw driver (refer to tools needed). The red circles indicate long screws and green short screws for future reference. Tip: As you remove the screws place a mark where the small screws are located while taking them out. It will make reassembly faster and easier.

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In the figure below is what your Xbox 360 should look like after the lower and upper portions of the case have been removed.

Step 7 You will then need to remove the DVD drive from the case. There are no bolts holding the DVD drive in so just grab it and lift up as shown in the figure below. Disconnect the two plugs in the back by just pulling them straight out.

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Step 8 You will need to remove the fan shroud by using either a flat headed screw driver or something flat and thin enough to fit in the slot.

Below is what your Xbox 360 should look like after the shroud has been removed. You will need to remove the fans now by lifting on the metal to release the two tabs on top of the fans. Disconnect the fan.

Step 9 Remove the plastic cover attached to the RF module, using your fingers simply lift. Unattach the top tab of the plastic cover and it will come right off.

These views are from the front of your Xbox 360

Step 10 After removing the plastic cover from the RF module you will need to remove the RF module itself. There are 3 Torx 8 screws holding it on to the Xbox 360.

After removing the Torx screws the RF module will still be attached. What you need to do is grab the sides of the RF module and pull straight out.

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Step 11 Now that your RF module is off you need to remove the last 8 Torx Screws from the bottom of the case as shown in the figure below.

Step 12 Once the screws are out you will now be ready to remove the Xbox 360 mother board from the case. Place the Xbox 360 in front of you. Holding on to the heat sink you want to pull up making the front of the mother board come up first. Make sure to handle with care. It should come right out. In the case it doesn’t come right out look around to see if there is anything getting caught on something.

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Step 13 This is what you should have in front of you after taking the mother board out of its case.

Removing X-Clamps for Mod Turn your Xbox 360 motherboard over revealing the 2 X-clamps holding your heat sinks in place.

Please be very careful take your time and try not to damage the motherboard!

Step 2 It’s o.k. if the x- clamps got a little bent from prying on them! Once you have the Xclamps removed the heat sinks will come right off just by lifting on them. Remember once one clamp is removed you can pull that heat sink off and set it aside. In the figure below I will show you how simple it is to pull out.

The Mod 1- Keep it cool In this modification we will be replacing the cheap thermal compound with a better one which is Arctic Silver 5. You can find this product at your local computer electronics store for around $3.00 dollars. We first need to remove the thermal compound either using the end of a plastic Q-tip and Rubbing Alcohol which will take a little longer or use the Arctic Cleaning Kit and have it done in a few minutes.

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Mod 1- Remove Ther mal Compound

When cleaning the thermal compound from the GPU and CPU you can simply use a cloth with the cleaning solution or rubbing alcohol. You can also u se a soft piece of  plastic like a Q-tip to remove excess compound. Clean them to a shiny finish and once they are clean you cannot touch the GPU or CPU with your fingers.

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Note: Also remove any thermal compound found on the bottom of the heat sinks!

Mod 1- Applying Ther mal Compound When applying the thermal compound onto your GPU and CPU you can use your finger but wrap it up with a piece of a plastic (Plastic bag). All you need is a dab of  Arctic Silver 5 on your finger tip. The dab of Arctic Silver 5 should be the size of a BB (small). A little goes a long way with this thermal compound.

You DO NOT want to cake the GPU and the CPU with the thermal compound thinking it will keep it cooler. All it needs is a thin coat making sure you cannot see the shininess of the GPU & CPU. That is when you know you are good.

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Apply the thermal compound on all 3 chips.

This modification is now complete... Next we will cover our next modification to get rid of the Xbox 360 3 Red Lights of Death.

Mod 2 – Screw it  In this modification we will be getting rid of the X-clamps and applying a sturdy more secure way of holding the heat sinks to the motherboard. The myth behind this modification is when your Xbox 360 gets really hot the solder under the GPU and CPU  melt and contact points are diminished. After the solder points are diminished is when  your Xbox 360 shoots a code. The code being the 3 Red Lights of Death!

You will have to remove the 4 pegs on each of the heat sinks with pliers or the correct wrench. Turn the screws counter clock wise to unscrew the pegs.

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Mod 2 After the pegs have been removed, the arctic silver 5 is on the GPU and CPU you are ready to apply the mod. Now take the 8 screws and 16 nylon washers and 16 steel zinc plated washers. Here is the sequence in which the washers have to be installed. Zinc plated, nylon washer, motherboard, nylon washer, zinc plated washer. Tip: T he nylon washer s should be the ones contacting the mother boar d!

The first washer you want to slide onto the screw is the steel washer following with a nylon washer.

Once you have your screws set up steel washer first then nylon washer inset the screws where in the allocated holes on the motherboard to hold down your heat sinks.

Mod 2 Continue inserting the other 3 screws. It will be best completing one heat sink at a time.

To keep the screws in while putting the top side screws, standing the mother board straight up and down. Now hold the bottom of screws with your palm.

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Mod 2 Once all the nylon screws and the steel screws are in place, while in that same standing position and your palm on the back, align the holes on the heat sink to the screws. Now place the heat sink on the screws (still holding the bottom of the screws with your palm). Now flip the mother board so the heat sink is facing down (careful we don’t want the screws to get miss-aligned. Now snug the screws with your fingers for the next mod. We don’t want the screws completely tight just yet!

Rinse and repeat with the other heat sink. Remember just snug the screws with your fingers.

Mod 2 – Finished

Mod 3 – Baker , Baker  Important: Please read mod 3 in its entirety before beginning the m od!

Mod 3 You now have no more X-clamps and the repair is almost finished! In this next step you want to put the mother board back in the metal case but will not have to screw it in just yet.

Place the back end of the Xbox 360 motherboard down into the case first. Then set the front down after.

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Mod 3 Next you are going to want to install the RF module and the cover as shown in the figures below. You do not have to screw this in yet it will stay if connected properly.

In the figure below is the CD drive back in place, connected the wires to their proper places. There are two connections and both have different male ends. Do not screw the CD drive in yet.

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Mod 3 Now plug in the power cable and video cable. The video cable does not have to be plugged into the TV.  Note: Do not install the fans!

You are now close to the final steps. After the cables are plugged into the Xbox 360 as shown in the picture above you will need to plug in the power cable.

Mod 3  Extremely Important:  In this step you will be turning the Xbox 360 ON without the fans or any covers. You will see when you turn your Xbox 360 on the 3 red lights will still be there for now!

You will need to let the Xbox 360 run until the 3 red lights disappear and 2 red lights remain. You will need to leave the 2 lights on for 1 more minute after the 2 lights come on before you turn you have to turn your console off. The 2 red lights mean the Xbox 360 is overheating thus causing the solder balls under the GPU and CPU to slightly melt 

to make complete contact between the two points.

Mod 3 In the figure below you will see an example of the 3 red lights that will be lit when you turn your Xbox 360 on with no fan, fan shroud or case. (There is no need to place a game in the CD drive)

Below figure is what your Xbox 360’s lights will look like when your console is overheating causing the solder balls to slightly melt.

Mod 3  Important: As soon as the 2 r ed lights come on leave the console on for 1 extr a minut e then power the console off by either using the pointy object to pr ess on the br ass butt on to tur n it off  or simply pull the power cable out of the console.

On ce you ha ve tur ned the console off follow these steps b efor e the console cools down:

Remove the Power and video cable if you haven’t alr eady done so!

Remove the cover a nd RF m odule!

Pull the CD dr ive out and disconnect the wires from it!

Next remove the RF modu le or t he mother boar d will NOT come out!

Mod 3Now simply pull the mother boar d ba ck out of it case, fr ont first then the back. “You’re almost finished”

Now flip the mother boar d over and tighten all the screws that a r e holding the heat sinks on.

Note: Use your better judgment for tightening the screws! Please do not over tighten the screws as you will strip the threads right off. 43 43

Mod 3- Almost Finished Congratulations you are close to completing the Xbox 360 red light fix. The next step is letting the Xbox 360 cool down for 1 hour before re-assembling and starting your Xbox 360 without the 3 red lights.

“Please refer to the HD videos provided in the member’s area for reassembly help!”

Now Turn on your Xbox 360

Congratulations You’re Done!