XBA26201AL SVT_Manual_ES.pdf

FIELD COMPONENT COMPONENT MANUAL

OTIS Engineering Center Shanghai

Servi Servi ce Tool Manual

GCS ESC Control Software

No.:

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Page:

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Date:

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GCS GCS ES ESC Con Con tr ol Sof tw are Servi Servi ce Tool Manu Manu al

Authorization Date D1:

01. Aug 2009

Running on PCB:

DAA26800AH

Software Version:

D1331411AAA

Document Revision :

V0.3

Date Date 20.03.2009 01.08.2009

Auth or F. Wang F. Wang

Page Page 1 - 37 21

Comment Original version Ydi removed from Display STS-I <1> <2> Display SELFTST <2><3> removed.

This work and the information it contains are the property of Otis Elevator Company (“Otis”). It is delivered to others on the express condition that it will be used only for, or on behalf of, Otis; that neither it nor the information it contains will be reproduced or disclosed, in whole or in part, without the prior written consent of Otis; and that on demand it and any copies will be promptly returned to Otis.


FIELD COMPONENT COMPONENT MANUAL Servi Servi ce Tool Manual


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Table of Cont ents 1

Int r od uc t io n ........................... ......................................... ............................ ........................... ........................... .........................4 ...........4

2

Flow Chart Of General Menu St ru ct ur e............ e................ ........ ........ ......... ......... ......... ......... ........ .......5 ...5 2.1

3

Escalator Service Tool Main Display......................................................................6 2.1.1 Normal Normal Operation................ Operation............................ ....................... ....................... ....................... ....................... ....................... ...................6 ........6 2.1.2 Errors and Warnings Warnings ....................... .................................. ...................... ...................... ....................... ....................... ....................6 .........6

Escalato Escal atorr Servi ce Tool Too l Main Menu ......... ............. ......... .......... ......... ......... ......... ......... .......... ......... ......... ......7 .7 3.1

Adjust ......................... ............. ......................... .......................... ......................... ......................... ......................... ......................... ......................... ................ ....7 7 3.1.1 Mode/Drive....... Mode/Drive................... ........................ ....................... ....................... ........................ ....................... ....................... ........................ ..............7 ..7 3.1.2 Brake Distance.................................................................................................9 3.1.3 Lubricatio Lubrication n ....................... .................................. ....................... ....................... ....................... ....................... ...................... .....................10 ..........10 3.1.4 Messages.......................................................................................................11

3.2

Statistics...............................................................................................................11 3.2.1 Passenge Passengers rs ...................... ................................. ....................... ....................... ....................... ....................... ...................... .....................12 ..........12 3.2.2 Runtime............ Runtime........................ ....................... ....................... ....................... ....................... ....................... ....................... ....................... ............. ..12 12 3.2.3 Error Logging Logging ....................... .................................. ....................... ....................... ....................... ....................... ....................... .................13 .....13 3.2.4 Starts................ Starts........................... ....................... ....................... ....................... ....................... ....................... ....................... ....................... ..............13 ..13 3.2.5 Time and Date................................................................................................14

3.3

Maintenanc Maintenance e ...................... .................................. ....................... ....................... ....................... ....................... ....................... ....................... .............. 14 3.3.1 Motorspeed Motorspeed ....................... .................................. ...................... ....................... ....................... ...................... ...................... .....................14 ..........14 3.3.2 Handrailsp Handrailspeed eed.......... ...................... ....................... ...................... ....................... ....................... ...................... ...................... ..................14 .......14 3.3.3 Brakedistan Brakedistance ce ...................... ................................. ....................... ....................... ....................... ....................... ....................... .................15 .....15

3.4

Language..................... Language................................. ....................... ....................... ....................... ....................... ....................... ....................... ...................15 .......15

3.5

Password Password ....................... ................................... ....................... ....................... ....................... ...................... ....................... ....................... .................16 ......16

3.6

Serialnumber........................................................................................................16

3.7

OTIS ....................... ................................... ....................... ....................... ....................... ....................... ....................... ....................... ....................... ............. 16

3.8

Escalator Service Tool Error Messages...............................................................17

3.9

Escalator Service Tool Warnings ........................ ............ ......................... ......................... ......................... ........................ ........... 19

4

Flow Chart Of OTIS OTIS Menu Struc Str uctu tu re ........ ............ ......... ......... ......... ......... ......... ......... ......... ......... ........20 ....20 4.1

Display Display STS-S <1> <1> ...................... ................................. ....................... ....................... ....................... ....................... ..................20 .......20

4.2

Display STS-I <1> <2>................. <2>.... .......................... ......................... ......................... ......................... ......................... ..................... ........ 21

4.3

Display Display STS-D <1> <3> ...................... ................................. ....................... ....................... ....................... ....................... ..................22 .......22

4.4

Display Display STS-O <1> <4> ....................... ................................... ....................... ....................... ....................... ....................... .................22 .....22

4.5

Display Display RSL-IO <2> <1> ....................... .................................. ....................... ....................... ....................... ....................... ................23 .....23

4.6

Display Display LOG <2> <2> ....................... .................................. ...................... ....................... ....................... ...................... .....................23 ..........23


FIELD COMPONENT COMPONENT MANUAL Servi Servi ce Tool Manual


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4.7

Display Display Part <2> <4> ...................... ................................. ....................... ....................... ...................... ...................... .......................24 ............24

4.8

Display Display INSTALL INSTALL <3> <1> ...................... .................................. ....................... ....................... ....................... ....................... .............. 25

4.9

Display Display ASN <3> <2> ..................... ................................. ....................... ...................... ...................... ....................... .......................25 ...........25

4.10

Display Display I/O <3> <4> ...................... .................................. ....................... ...................... ...................... ....................... ....................... ............. ..26 26

4.11

DISPLAY / SETUP TIME <4> <1> / <4> <2>............... <2>.. .......................... .......................... .......................... ............. 27

5

Service Servi ce Tool Referenc e Li st ........ ............ ......... .......... .......... ......... ......... .......... ......... ......... .......... ......... ......... ......28 .28 5.1

Short Notations Notations States ..................... ................................. ....................... ...................... ....................... ....................... ......................28 ...........28 5.1.1 Operational modes.........................................................................................28 5.1.2 Direction.................... Direction............................... ....................... ....................... ...................... ....................... ....................... ....................... .................29 .....29 5.1.3 Inputs ....................... .................................. ....................... ....................... ....................... ....................... ....................... ....................... .................30 ......30

6

Event Loggi Lo ggi ng Operation al Panel / Servi ce Tool Too l ...... ......... ...... ...... ...... ...... ...... ...... ...... ....32 .32

7

Timin g Diagram – Start /Sto /Stop p - Lo gical gi cal Errors Erro rs ...... ......... ...... ...... ...... ...... ...... ...... ...... ...... ......36 ...36

8

Generated Error Err or s At GCS-EC GCS-ECB B ........ ............. ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... .......37 ..37


FIELD COMPONENT MANUAL Servi ce Tool Manual


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1 Introduction The OTIS service tool will be connected to the printed circuit board GCS-ECB at the controller and provides menus for monitoring, adjusting and failure logging. The menu structure is multilingual and is divided into two parts. The first part is available for everyone. The second part is enabled by a user password (costumer). In addition a OTIS password can enable the OTIS submenu, which contains the former OTIS Service Tool menu. Only enabled parts of the menu are shown. With a delay of 30 minutes after the last input, the password will be reset and the main display will be shown.

FIELD COMPONENT MANUAL


Servi ce Tool Manual


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2 Flow Chart Of General Menu Structure

Down Interm(stopped)>

Adjust Statistic

=1 =2 >

Maintenance =3 Language =4 >

Password =5 Serialnumber=6 >

OTIS

=9

=1 =2 >

Brakedist.

=3

ErrorLogging=3 Starts =4 >

Date/Time

<3> <1> <2>

Mode/Drive =1 Brakedistanc=2 >

Lubrication =3 Messages =4 >

Passengers Runtime

=1 =2 >

Motorspeed Handrail

=5

<1>

Mode Drive

=1 =2 >

Parameter

=3

If a “>” is shown in the lower right corner of the display, the menu will continue on the next screen, when GOON will be pressed.

requires Customer password at password = 5 requires OTIS password (incl. Customer menus) at passwor d = 5

OTIS


Engineering Center Shanghai

2.1



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Escalator Service Tool Main Displ ay

After the Escalator Service Tool is plugged, the main display is shown. The first line holds different information, depending on the actual state of the system. The second line always shows the operational mode. GOON will switch to the main menu. 2.1.1 Normal Operation In normal operation the first line shows the selected direction No ( Up or Down).

Down Continuous

Direction,

>

Operational modes: Warm Up Inspection Locked Not Available Idle Continuous Interm.(stopped) Interm.(running) Restart

Initialization after power on Inspection operation with Inspection Tool Locked failure, reset via reset button Not Available normal failure Ready for operation Continuous operation Intermittent operation Stopped Intermittent operation running Restart device is active

2.1.2 Errors and Warni ngs

If the system is in failure mode or maintenance is required, a appropriate message is scrolled over the first line of the display (see 3.8 Escalator Service Tool Error Messages ). Error Message..

Not Available >




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3 Escalator Service Tool Main Menu The main menu is the root of the Escalator Service Tool menu. Adjust Statistic

=1 =2 >

GOON / GOBACK

Maintenance =3 Language =4 > GOON / GOBACK

Password =5 Serialnumber=6 > GOON / GOBACK

OTIS

3.1

=9

Adjust

This menu holds submenus for adjusting the functionality of the system. In the future this menu will be expanded with new features (i.e. heatings). Mode/Drive =1 Brakedistanc=2 > GOON / GOBACK

Lubrication =3 Messages =4

3.1.1 Mode/Driv e This menu holds submenus for adjusting the operation mode of the escalator. Mode Drive

=1 =2 >

GOON / GOBACK

Parameter

=3

OTIS Engineering Center Shanghai 3.1.1.1



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Mode

Adjustment of the escalator operation mode by key input. The mode which is currently selected is indicated by an *. Options will only be displayed when they are enabled by the install parameters. Continuous =1 *Intermitted=2 > GOON / GOBACK

2 Way

=3

A change of the mode has to be confirmed. Are You sure ? Yes=

3.1.1.2

Drive

Adjustment of the drive operation mode by key input. The mode which is currently selected is indicated by an *. Options will only be displayed when they are enabled by the install parameters. Direct *Y/D Start

=1 =2 >

GOON / GOBACK

ETA plus

=3

A change of the mode has to be confirmed. Are You sure ? Yes=


OTIS Engineering Center Shanghai 3.1.1.3



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Parameter

Adjustment of operation mode specific parameters. GOON/GOBACK will go through the parameter list. Parameters will only be displayed when they are enabled by the install parameters. To modify a value, the new one has to be typed in and confirmed with ENTER. Star/Delta Delay 5 s <-??? >

Display

Unit

min.

max.

Star/Delta Delay

s

1

10

Star/Delta start time

INT: LongRuntime

s

31

255

Long runtime in direction for intermitted and ETA + mode

(*30s)

1

240

Time at low speed with VF standby

ETA: max.Persons

(#)

1

31

Estimated passengers for switching star to delta in ETA + mode

ETA: min.Persons

(#)

0

30

Estimated passengers for switching delta to star in ETA + mode

Low Speed Time

Description

A modification of a parameter has to be confirmed. Are You sure ? Yes=

3.1.2 Brake Dis tance The last brake distance can be marked either as the optimal ( 1) or as the maximal (2) distance. These values will be used in the maintenance menu (3.3.3 Brakedistance) to get information about the condition of the brake system.

Brakedst XXXXXmm Opt.=1 Max.=2





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3.1.3 Lubri cation Adjustment of the lubrication parameters. If the lubrication system is disabled by the install parameters following Message is displayed. Mech.Lubrication System!

Otherwise GOON/GOBACK will go through the parameter list. To modify a value, the new one has to be typed in and confirmed with ENTER. WorkingTime Pump 6(*10s)<-??? >

Display

Unit

min.

max.

Description

WorkingTime Pump

(*10s)

1

255

Working time of pump

Pause Time Pump

h

0

255

Pause time of the pump

Work Time 2.Valve

s

0

255

Working time second valve

Work. Daily Hour

h

0

24

Lubrication Test

(0/1)

0

1

0..23 = Daily hour to start lubrication (24 = not clock controlled) Lubrication test on (1) or off (0)






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3.1.4 Messages Adjustment of parameters affecting some kind of user interface. GOON/GOBACK will go through the parameter list. Parameters will only be displayed when they are enabled by the install parameters. To modify a value, the new one has to be typed in and confirmed with ENTER. Buzzer Time 5 s <-??? >

Display Buzzer Time ERMS address OP/CD Displ.Mode

Unit

min.

max.

Description

s

0

255

Buzzer time after emergency stop button (0 = disabled)

(#)

0

255

Address of escalator to ERMS-2 (0 = no ERMS-2)

(0/1)

0

1

Display ‘OTIS’ on OP/CP (1) or not (0)


3.2

Statistics

This menu holds submenus with statistical information of escalators operation. Passengers Runtime

=1 =2 >

GOON / GOBACK

ErrorLogging=3 Starts =4 > GOON / GOBACK

Date/Time

=3




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3.2.1 Passengers Display of the passenger counters separated into total, per month, per week and per day. GOON/GOBACK will go through the list. Passengers total XXXXXXXXXX > GOON / GOBACK

Passengers/Month XXXXXXXXXX > GOON / GOBACK

Passengers/Week XXXXXXXXXX > GOON / GOBACK

Passengers/Day XXXXXXXXXX

3.2.2 Runti me Display of the runtime counter separated into total, and per week. GOON/GOBACK will go through the list. Runtime total XXXXXXXXXX h > GOON / GOBACK

Runtime/Week XXXXXXXXXX h




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3.2.3 Error Logging Display of the chronological error memory. First date and time of the last deletion of the memory is shown. Afterwards the numbered errors are shown, starting with the newest one. GOON/GOBACK will go through the list. Deleted since TT.MM.JJ hh:mm > GOON / GOBACK

255:Last Error.. TT.MMM hh:mm:ss>

001:First Error. TT.MMM hh:mm:ss GOON / GOBACK

After the oldest error logged, it will be asked whether the memory should be deleted or not. No More Errors Delete= GOON / GOBACK

Delete Error ? Yes=

3.2.4 Starts Display of the starts counters separated into total and per week. GOON/GOBACK will go through the list. Starts total XXXXXXXXXX > GOON / GOBACK

Starts/Week XXXXXXXXXX




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3.2.5 Time and Date Display of the system time. With GOON the adjustment mode can be started. To modify a value, the new one has to be typed in and confirmed with ENTER. Fri 03-Nov-2000 09:30:45 > GOON / GOBACK

Setup Time ? GOON / GOBACK

Hour (0..23) 09 h <-??? >

Year, month, day, weekday, hour, minute and seconds have to be entered.

3.3

Maintenance

This menu holds submenus with dynamic information about the escalators operation. In the future this menu can be expanded with new features (i.e. Temperature). Motorspeed Handrail

=1 =2 >

GOON / GOBACK

Brakedist.

=3

3.3.1 Motorspeed Display of the actual number of revolutions of the motor. Motorspeed XXXXX rpm

3.3.2 Handrails peed Display of the actual handrail frequency. Handrailspd [Hz] L: XX.X R: XX.X




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3.3.3 Brakedistance Display of the last brake distance and it’s deviation to the maximal and optimal value, which where adjusted under 3.1.2. GOON/GOBACK will go through the list. Brake Distance +XXXXXX mm > GOON / GOBACK

Diff. to Maximum -XXXXXX mm > GOON / GOBACK

Diff. to Optimum +XXXXXX mm

3.4

Language

Adjustment of the Escalator Service Tool menu language by key input. The language which is currently selected is indicated by an *. English and German are currently available but further languages will be supported in the future. *English Deutsch

=1 =2


3.5



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Password

Enabling of the extended Escalator Service Tool by a user password. The input has to be confirmed with ENTER. If the correct password is detected, the extended menu is shown until no key is pressed for 30 minutes. (By using the OTIS password the OTIS submenu is enabled) Password: ****

3.6

Serialnumber

Display of the software version number as well as its completion date and time. PR=D1331411AAA 2009-08-31 09:00

3.7

OTIS

Entry to the OTIS Service Tool menu. Pressing the MODULE key two times will switch back to the Escalator Service Tool menu. Details of the structure and content of this menu can be found in the chapter 4 Flow Chart Of OTIS Menu Structure .


3.8



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Escalator Service Tool Error Messages

The table below shows all error messages in English. All other languages will be defined in a separate document. # 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Escalator Service Tool B25:Missing step/pallet upper landing (locked) B26:Missing step/pallet lower landing (locked) S5 :Floor plate upper landing S6 :Floor plate lower landing XXX:Fault Finder wiring/setup failure S32:Second brake line wear contact B2 :Motor thermic device ARS:Light curtain occupied S34:Brake not lifted S34:Brake not fall in S31:Brake line wear contact ASN:Asymmetric Main Supply J :Phase Reversal NRD:Underspeed in up direction (locked) E12:UP & DOWN relays at same time E11:No UP & DOWN relays while running E14:KSU or KSD while inspection S53:Emergency Brake Switch K02:Emergency Brake Relay (locked) US :Underspeed in down direction S44:Oil lack over period E15:Keyswitch activates wrong direction E16:Electronic power fail E17:Keyswitch activated for more than 10s B9 :Handrail slip right B8 :Handrail slip left E20:Handrail slip right (locked) E21:Handrail slip left (locked) E22:No run TCU:Temperature too low HLT:Remote halt E25:Run at standstill FSA:Fuse safety chain S28:Broken drive chain S27:Overspeed governor K66:Underspeed in up direction (locked) S10:Broken step/pallet upper landing (locked) S4 :Skirtpanel right upper landing S3 :Skirtpanel left upper landing

Operation Panel OTIS B25 OTIS B26 OTIS S5 OTIS S6 OTISXXXX OTIS S32 OTIS B2 OTIS ARS OTIS S34 OTIS S34 OTIS S31 OTIS ASN OTIS J OTIS NRD OTIS E12 OTIS E11 OTIS E14 OTIS S53 OTIS K02 OTIS US OTIS S44 OTIS E15 OTIS E16 OTIS E17 OTIS B9 OTIS B8 OTIS E20 OTIS E21 OTIS E22 OTIS TCU OTIS HLT OTIS E25 OTIS FSA OTIS S28 OTIS S27 OTIS K66 OTIS S10 OTIS S4 OTIS S3

OTIS Engineering Center Shanghai # 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 6163 64 65 6672 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90



Escalator Service Tool S94:Chain wheel right S95:Chain wheel left S73:(Q4)Handwheel or Stop upper landing S2 :Combplate right upper landing S1 :Combplate left upper landing S23:Handrailentry right upper landing S24:Handrailentry left upper landing S21:Handrailentry right lower landing S22:Handrailentry left lower landing S17:Combplate right lower landing S16:Combplate left lower landing S14:Broken step chain right S15:Broken step chain left S18:Skirtpanel right lower landing S19:Skirtpanel left lower landing S20:Broken step/pallet lower landing (locked) S45:Broken handrail left S46:Broken handrail right RES:Buggy contact Q3 :Stop switch lower landing S25:Emergency stop button lower landing S26:Emergency stop button upper landing GR3:Contact in drive group

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Operation Panel OTIS S94 OTIS S95 OTIS S73 OTIS S2 OTIS S1 OTIS S23 OTIS S24 OTIS S21 OTIS S22 OTIS S17 OTIS S16 OTIS S14 OTIS S15 OTIS S18 OTIS S19 OTIS S20 OTIS S45 OTIS S46 OTIS RES OTIS Q3 OTIS S25 OTIS S26 OTIS GR3

GR3:Contact in drive group (locked) GR4:Contact in upper landing (locked) GR4:Contact in upper landing

OTIS GR3 OTIS GR4 OTIS GR4

GR2:Handrailentries lower landing GR5:Contact in lower landing GR1:Emergency stop button S1 :HK Combplate left upper landing (locked) S2 :HK Combplate right upper landing (locked) S3 :HK Skirtpanel left upper landing (locked) S4 :HK Skirtpanel right upper landing (locked) S16:HK Combplate left lower landing (locked) S17:HK Combplate right lower landing (locked) S18:HK Skirtpanel right lower landing (locked) S19:HK Skirtpanel left lower landing (locked) S33:Brake not lifted S33:Brake not fall in S10:Broken step/pallet upper landing while INS S20:Broken step/pallet lower landing while INS GR4:Broken step/pallet upper landing while INS E26:No UP relais with keyswitch E27:No DOWN relais with keyswitch

OTIS GR2 OTIS GR5 OTIS GR1 OTIS S1 OTIS S2 OTIS S3 OTIS S4 OTIS S16 OTIS S17 OTIS S18 OTIS S19 OTIS S33 OTIS S33 OTIS S10 OTIS S20 OTIS GR4 OTIS E26 OTIS E27

OTIS





# Escalator Service Tool 91 VFO:VF Converter failure 93 K39:VF Converter no start relay 94 E30:Restart after power failure 95 K80:Power failure relais 98 S51:Light curtain switch over while running 99 S70:VF Converter switch over while running 100 B17:Flooding detected lower landing

3.9

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Operation Panel OTIS VFO OTIS K39 OTIS E30 OTIS K80 OTIS S51 OTIS S70 OTIS B17

Escalator Servi ce Tool Warnin gs

The list below shows all warning messages in English. All other languages will be defined in a separate document. On OP/CP only MAI.DATA will be displayed. Check Check Check Start

.

Oil Level! Brake! 2nd Brake! delayed





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4 Flow Chart Of OTIS Menu Structure If the OTIS password at is set, the OTIS menu will be displayed by pressing <9> <1> .

ECSS Press <1> please

<1> Otis menu MONITOR = 1 TEST = 2 SETUP = 3 TIME = 4

<1>

<2>

STS-S = 1 STS-I = 2 STS-D = 3 STS-O = 4

RSL-IO = 1

<1> <2> <3> <4>

<1> <2>

20

4.1

see page 21 22 22

23

<3> LOG = 2 PART = 4

<4>

see page 23

24

<4>

INSTALL = 1 ASN =2 I/O = 4

<1> <2>

DISPLAY TIME = 1 SETUP TIME = 2

<4>

<1>

see page 25 25 26

<2>

see page 27 27

Displ ay STS-S <1> <1>

Monito r STS-S STS-S = 1 STS-D = 3

=1 = 1 (STS = Status; S = State) STS-I = 2 STS-O = 4

<1>

111 Rotat:

222 3333rpm

111 StpDst:

222 444mm

111 L: 77.7

222 R: 88.8

111 = Operational mode or locked (see short notations) 222 = Direction or none (see short notations) 3333 = Actual rotation of motor [rpm] 4444 = Last stopping distance [mm] 77.7 = Handrail speed frequency left side[Hz] (display begins 10s after start of the esc.) 88.8 = Handrail speed frequency right side [Hz] (display begins 10s after start of the esc.) Explanation of short notations see point 5.1 Short Notations States



4.2



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Displ ay STS-I <1> <2>

Monito r STS-I

=1 = 2 (STS = Status; I = Input)

STS-S = 1 STS-D = 3

STS-I = 2 STS-O = 4

<2>

111 222 NOR nrd res pf

111 hrr

111 l1

222 l3 j

l2

111 ksu

111 fl2 sta

222

111 up

khu

222 kiu

111 fu1

111 fl1

111 bls

222 bho cpr

111 stu

stl

111 eb

222 way won

222 vfh

vfo

hlt

222 blw bl2

222 cnt int

EBR

222 oil

111 fld

vfl

111 tcu

br2

111 vfe

fl2

222 fl3 fl4

111 zer bhr

fu2

222 fu3 fu4

222 bhl cph

bhm

dwn

222 run

111 bhu

ksd

222 pdu pdl

esf

111 khl kil

hrl

222 pfr tmo

fl2

222 uac mac

111 are

for the digits: 111 = operational mode or locked 222 = direction or none Explanation of short notations see chapter 5.1 Short Notations States .

arf

222 ard

OTIS



4.3


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=1 = 3 (STS = Status; D = Display) STS-I = 2 STS-O = 4

for the digits: 111

<3>

OP/CP DISPLAY 111

= shows the current display of the operation/control panel

Displ ay STS-O <1> <4>

Monito r STS-O STS-S = 1 STS-D = 3

=1 = 4 (STS = Status; O = Output) STS-I = 2 STS-O = 4

for the digits: 111 222

<4>

111 go

eok

222 yd

= operational mode or locked (see short notations) = direction or none (see short notations)

Short Notations Relay Outputs of printed circuit board GCS-ECB go eok yd

D1331411AAA_STM

Displ ay STS-D <1> <3>

Monito r STS-D

4.4


No.:

GO EOK YD

At standstill Electronic failure Wye operation

At operation Electronic O.K. Delta operation



4.5



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Disp lay RSL-IO <2> <1>

TEST = 2 RSL-IO = 1 RSL-IO = 1

LOG = 2 PART = 4

ADR = 00 IN : 222

<1>

BIT = 1 OUT : 222

ADR = IN :

BIT = 1 OUT :

with 00 = address of remote station example: 12 (entered with number keys) NOTE: use , to skip to next address

ADR = 00 IN :

BIT = 1 OUT :

with 1 = bit number of address 00 NOTE: use , keys to skip to next bit number

ADR = IN : 222

BIT = OUT : 222

with 222 =state of input and output off for not active, on for active NOTE: press , to toggle state of output signal

4.6

Disp lay LOG <2> <2>

TEST LOG

=2 =2

RSL-IO = 1 LOG = 2 SELFTST = 3 PART = 4

<2>

11111 44444

total runs minutes on

0000 c777

XXXXXXXX t88888

The failure events are stored in the GCS-ECB with run number of the last occurrence. for the digits: 11111 = number of runs XXXXXXXX = event name 44444 = minutes For example:

0100 c 001

B26 t 0001

0000 c777 t88888

= event code = Counter, number of run = Timer



4.7



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Disp lay Part <2> <4>

TEST = 2 PART = 4 RSL-IO = 1 LOG = 2 SELFTST = 3 PART = 4

<4>

PR = 11111111111 222222222222222

for the digits: PR 11111111111 222222222222222 3333 4444

= = = = =

Type of PROM (PR for EPROM) Part number of EPROM Date of software Checksum of even EPROM Checksum of odd EPROM

PR = 111111111111 EV = 3333 OD = 4444

OTIS



4.8



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Disp lay INSTALL <3> <1>

SETUP = 3 INSTALL = 1 INSTALL = 1 ASN = 2 I/O = 4

<1>

SETUP OLD 00000000 = 111

NEW 222

for the digits: 00000000 = Name of parameter (use , to skip to next parameter) 111 = Old value of parameter 222 = New value of parameter (use to store new value)

4.9 SETUP ASN

Disp lay ASN <3> <2> =3 =2

INSTALL = 1 ASN = 2 I/O = 4

<2>

ASN–V = 111 ACTUAL = 222

333

for the digits: 111 = Measured Net Voltage 222 = Value just entered 333 = Actual voltage to enter (use to store new value) To watch an exact ASN voltage via GCS-ECB measure the current actual voltage between two phases and enter the voltage as integer value in field 333. The measured and adjusted net voltage ASN-V via GCS-ECB now shall show the actual voltage.

OTIS



4.10



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Displ ay I/O <3> <4>

SETUP = 3 I/O =4

INSTALL = 1 ASN = 2 I/O = 4

<4>

IO ADR P ADR P > 0000


indicates that setup session is initiated, other fields are not displayed


with 1111 = IO number according to IO list follewed by (setup IO is then started), use or to skip to next or previous number, use and then 4 to initiate new session

IO ADR P ADR P 1111= 22 3 > 44 5

for the digits: 1111 = IO number (fields are displayed only if setup IO is started) 22 = Current address of remote station 3 > = Current I/O signal of remote station „>„ indicates that input is required 44 = New value of address 5 = New I/O signal of remote station, use to store new value, use or to skip to next or previous programmed number (not to addr 00 pin 0)



4.11



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DISPLAY / SETUP TIME <4> <1> / <4> <2>

TIME =4 DISPLAY TIME = 1 SETUP TIME = 2 DISPLAY TIME SETUP TIME

=1 =2

<1>

<2>

hh : mm : ss 111 22-333-4444 SETUP HOUR OLD= 55 NEW= 66 SETUP MINUTE OLD= 55 NEW= 66 SETUP SECOND OLD= 55 NEW= 66 SETUP DAY OLD= 55

NEW= 66

SETUP MONTH OLD= 55 NEW= 66 SETUP YEAR OLD= 55 NEW=66 SETUP WEEKDAY OLD= 55 NEW= 66

hh mm ss 111 22 333 4444 55 66

= hours = minutes = seconds = weekday = day = month = year = old value = new value




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5 Service Tool Reference List 5.1

Short Notations States

5.1.1 Operatio nal mod es INI INS LOCK NAV IDL CONT INTSTP INTRUN RESTRT

INItialization after power on Inspection operation with Inspection Tool LOCKed failure, reset via DT menu Not AVailable normal failure IDLE = Ready for operation CONTinuous operation INTermittent operation SToPpped INTermittent operation RUNning RESTaRT device is active

Inspectio n mod e INS If at least one blind plug at the inspection socket is removed, the controller provides the inspection features like not monitoring the handrail speed, the missing step device and the floor plate contacts. Operation of the escalator only possible via inspection tool. Failu re mode LOCK (locked = manual r eset t ype) The special procedure for manual reset type errors stores the information in the EEPROM. To release this mode and change to mode NAV, it is required to press the NRD-Rest button on the GCS-ECB, after checking the mentioned device. See 6 Event Logging Operational Panel / Service Tool for information of which errors can lead to this failure mode. Failu re mode NAV (Not available) The failure display will be refreshed via the key switch up/down while not in the maintenance mode and at inspection only - if the failure is eliminated - via inspection tools buttons up or down. If a mechanical locked device is activated, the manually reset button at the device has to be served after checking the device. If all errors are corrected, the software changes automatically after 3 seconds (needed for checking the µp and the relay contacts) to the mode IDLE. This time additional ensures the complete stop of the machine before changing to IDLE or MAINT, depending on the status of the blind-plugs.

OTIS





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Ready for o peration m ode IDLE (without direction) If the controller is at IDLE mode, the escalator is ready for starting via the startswitches up and down, which are key operated type. For correct starting turn the key from RUN to t he direction DOWN or UP, hold it for at least 3 seconds, so that the steps can reach the nominal speed and let then return the key to the RUN position. The 3 seconds are needed to override the non reversal device at starting. If the escalator stops while this time, a new start is possible at complete standstill plus 3 seconds, which is needed for checking the µp and the relay contacts (see mode NAV). CONT Continuous operation (with direction) After starting the escalator via the key switches up or down, the escalator stays in permanent operation, stopped only by failure or emergency stop button. INTSTP Intermit tent mod e stands til l One direction is selected, but no passenger is detected, so the escalator continues in standing still. INTRUN Intermit tent mod e runnin g A passenger is detected and the escalator runs in the selected direction, until no further passenger appears and the long and short run time is completed. RESTRT Restart operation The restart device is active and tries to restart the escalator the disered direction..

5.1.2 Direction none up down

none direction selected up direction selected down direction selected




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5.1.3 Inputs All inputs are used simultaneous for event logging. Inactive inputs have small letters. Active inputs have capital letters and display the occurrence of events or errors. Input Abbreviation NOR nor nrd NRD res RES pf PF hrr HRR hrl HRL pfr tmo TMO ksu KSU ksd KSD pdu PDU pdl PDL up UP dwn DWN run RUN fu1 - fu4 FU1 - FU4 fl1 - fl4 FL1 - FL4 br2 BR2 bls BLS blw BLW bl2 BL2 eb EB EBR ebr oil OIL fld ieu IEU iel IEL uac UAC mac MAC are ARE arf ARF ard ARD tcu TCU hlt HLT cnt CNT int INT vfe VFE vfo VFO vfh VFH vfl VFL Input Abbreviation

Input descripti on both inspection blind plugs O.K. at least one i.blind plug missing Non rev. device. low speed Non reversal device speed O.K. NRD reset button off NRD reset button on electronic voltage O.K. Power fail at electronic Off state sensor handrail right On state sensor handrail right Off state sensor handrail left On state sensor handrail left (for contracts only) Motor temperature O.K. Motor temperature failure Key switch up run position Key switch up start-position Key switch down run position Key switch down start-position Off state sensor step upper land. On state sensor step lower land. Off state sensor step lower land. On state sensor step lower land. No direction up selected Direction up selected No direction down selected Direction down selected Standstill At operation No failure bit upper l. (0000B=0D) Failure bit upper l. set (1111B=15D) No failure bit lower l. (0000B=0D) Failure bit lower l. set (1111B=15D) Machine brake 2 not lifted Machine brake 2 lifted Machine brake 1 not lifted Machine brake 1 lifted Brake line wear 1 O.K. Brake line wear 1 fault Brake line wear 2 O.K. Brake line wear 2 fault Main drive shaft brake lifted Main drive shaft brake not lifted Emer. brake relay on(NAO=ON) Emer. brake relay off (not NAO) Oil reservoir O.K. Oil reservoir too less oil (for contracts only) Missing step sensor upper l. is off Missing step sensor upper l. is on Missing step sensor lower l. is off Missing step sensor lower l. is on Correct upper floor plate Lifted upper floor plate Correct lower floor plate Lifted lower floor plate Restart disabled S51 = off Restart enabled via S51 = on Step band occupied Step band free Step band occupied Step band free for 10 s Temperature at upper l. ok Temperature at upper l. too low No remote HALT command Remote HALT command on No remote CONT command Remote CONT command on No remote INT command Remote INT command on VF disabled S70 = off VF enabled via S70 = on VF converter fault VF converter ok High speed contactor off High speed contactor on Low speed contactor off Low speed contactor on Input descripti on

OTIS Engineering Center Shanghai stu, stl, way, won zer, bhr, bho, cpr bhu, bhm, bhl, cph khl, kil, khu, kiu fl2 FL2 sta esf l1 - l3 j

STA ESF L1 - L3 J



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(for contracts only) (for contracts only) (for contracts only) (for contracts only) Flood detecting upper landing inactive Stop automatically input inactive Emergency stop fire input inactive Main line voltage L1-L3 O.K. Correct phase sequence L1 L3

Flood detecting upper landing active Stop automatically input active Emergency stop fire input active Main line voltage L1-L3 too low Fault phase sequence L1 - L3

OTIS





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6 Event Logging Operational Panel / Service Tool #

Description

Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

L C L C C C S C E C C C C E E L E E E E C L C E C E E E E E L E L E

ng ng ng ng ng ng ng ng ng ng ng ng ng

Operation Panel

dat a dat a dat a dat a dat a dat a dat a dat a dat a dat a dat a dat a dat a

MSD mi ss i ng st ep upper l . " OTI S B25" MSD mi ss i ng st ep l ower l . " OTI S B26" FPC f l oor pl at e upper l . " OTI S S5 " FPC f l oor pl at e l ower l . " OTI S S6 " 30FAULT wi r i ng f ai l ur e " OTI SXXXX" BLWD2 br ake l i ne wear S32 " OTI S S32" TMOT mot or t her mi c devi ce " OTI S B2 " ARS Rest ar t occupi ed " OTI S ARS" BRAMO1/ 2 br ake not l i f t ed " OTI S S34" BRAMO1/ 2 br ake not f al l i n " OTI S S34" BLWD1 l i ne wear S31 " OTI S S31" ASN suppl y vol t age l evel " OTI S ASN" J phase r ever sal "OTI S J " NRD i n up vi a B1/ B1. 1( l ock) " OTI S NRD" UP & DWN at same t i me " OTI S E12" No UP and DWN whi l e r unni ng " OTI S E11" KSU or KSD whi l e I nspect i on " OTI S E14" EB1- 3 Emer . Br ake Swi t ch " OTI S S53" EB1, 2 Emer . Br ake Rel ay( l ock) " OTI S K02" Under speed i n down vi a ECB " OTI S US " Oi l l ack over per i od "OTI S S44" KSU/ D saf et y <> el ect r oni c " OTI S E15" El ect r oni c power f ai l "OTI S E16" KSU or KSD > 10 s act i v " OTI S E17" HRS Handr ai l sl i p r i ght " OTI S B9 " HRS Handr ai l sl i p l ef t "OTI S B8 " HRS r i ght l ocked " OTI S E20" HRS l ef t l ocked " OTI S E21"

Service Tool

" 0000 Task Ti mi ng" " 0001 W- Dog Reset " "0002 I l l egal I nt " " 0003 I l l egal Cod" " 0004 I 2C st ar t " " 0005 I 2C st op " " 0006 I 2C wr i t e " " 0007 I 2C acknowl " " 0008 Recover ed " " 0009 Bat t er y l ow" " 0010 Loggi ng del " " 0013 QueueOver f l " " 0014 EEr am chcks" " 0100 " 0101 " 0102 " 0103 " 0104 " 0105 " 0106 " 0107 " 0108 " 0109 " 0110 " 0111 "0112 " 0113 " 0114 " 0115 " 0116 " 0117 " 0118 " 0119 "0120 " 0121 "0122 " 0123 " 0124 "0125 " 0126 " 0127

MSD I EU B25" MSD I EL B26” FPC UAC S5" FPC MAC S6" Ff Code unkn" BLWDwear S32" Mot or t em. B2" Occup. ARS" No l i f t S34" No f al l S34" BLWDwear S31" Vol t age ASN" Phase r ev J " Mot or B1 NRD" up&dwn E12" / up&/ dwnE11" KS_ I NS E14" Emer . Br . S53" Emer . Re. K02" NRD down US" Oi l l ack S44" KS_Wi r e E15" Pf ai l E16" KS_>10s E17" HRSr i ght B9" HRS l ef t B8" HRSl ock E20" HRSl ock E21"

OTIS



# 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73

Description

L L

L

L L

E C C E S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S


GCS ESC Control Software Operation Panel

No r un 2 s af t er st ar t i ng " OTI S TCU t emper at ur e t oo l ow " OTI S HLT r emot e hal t " OTI S KSU/ D at no UP/ DWN, but RUN " OTI S Fuse saf et y chai n on ECB " OTI S BDC Br oken dr i ve chai n " OTI S OS Over speed gover nor " OTI S NRD i n up vi a RSFF ( l ock) " OTI S Br oken st ep upper l . ( l ock) " OTI S HSS ski r t panel r i ght up. l . "OTI S HSS ski r t panel l ef t up. l . "OTI S CRMS chai n wheel r i ght " OTI S CRMS Chai n wheel l ef t " OTI S St op u. l . Q4 / Handwheel S73 " OTI S Combpl at e r i ght upper l . " OTI S Combpl at e l ef t upper l . " OTI S Handr ai l ent r y r i ght upper l . " OTI S Handr ai l ent r y l ef t upper l . " OTI S Handr ai l ent r y r i ght l ower l . " OTI S Handr ai l ent r y l ef t l ower l . "OTI S Combpl at e r i ght l ower l . " OTI S Combpl at e l ef t l ower l . " OTI S Br oken st ep chai n r i ght " OTI S Br oken st ep chai n l ef t " OTI S HSS ski r t panel r i ght l ow. l . " OTI S HSS ski r t panel l ef t l ower l . "OTI S Br oken st ep l ower l . ( l ock) " OTI S HBC br oken hr l ef t ( RSFF) " OTI S HBC br oken hr r i ght ( RSFF) " OTI S Reser ve cont act l ower l . " OTI S st op swi t ch l ower l andi ng " OTI S Emer gency st op but t on l . l . " OTI S Emer gency st op but t on u. l . " OTI S Fuse saf et y chai n " OTI S Br oken dr i ve chai n " OTI S Over speed gover nor " OTI S NRD vi a RSFF ( l ock) " OTI S Br oken st ep upper l . ( l ock) " OTI S HSS Ski r t panel r i ght u. l . " OTI S HSS Ski r t panel l ef t upper l . " OTI S CRMS Chai n wheel r i ght " OTI S CRMS Chai n wheel l ef t " OTI S St op ul . Q4/ Handwheel S73 " OTI S Combpl at e r i ght upper l . " OTI S Combpl at e l ef t upper . l . " OTI S Handr ai l ent r i es l ower l . " OTI S

E22" TCU" HLT" E25" FSA" S28" S27" K66" S10" S4 " S3 " S94" S95" S73" S2" S1" S23" S24" S21" S22" S17" S16" S14" S15" S18" S19" S20" S45" S46" RES" Q3 " S25" S26" GR3" GR3" GR3" GR3" GR4" GR4" GR4" GR4" GR4" GR4" GR4" GR4" GR2"

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Service Tool

" 0128 " 0129 " 0130 " 0131 " 0132 " 0133 " 0134 " 0135 " 0136 " 0137 "0138 " 0139 " 0140 " 0141 " 0142 " 0143 " 0144 " 0145 " 0146 "0147 " 0148 " 0149 " 0150 " 0151 " 0152 "0153 " 0154 " 0155 " 0156 " 0157 " 0158 " 0159 " 0160 " 0161 " 0162 " 0163 " 0164 " 0165 " 0166 " 0167 " 0168 " 0169 " 0170 " 0171 " 0172 " 0173

No RUN E22" B3. 1 TCU" Remot e HLT" RUN on E25" Sa. f use FSA" BDC S28" OS S27" NRD up K66" Lock up S10" HSS ul &r S4" HSS ul &l S3" CRMS r i S94" CRMS l e S95" Handwh. S73" CMB up&l S2" CMB up&r S1" HRE u&l S23" HRE u&r S24" HRE l &r S21" HRE l &l S22" CMB l &r S17" CMB l &l S16" BC r i ght S14" BC l ef t S15" HSS l &r S18" HSS l &l S19" Lock l o S20" HR br . l S45" HR br . r S46" Saf et y RES" St op l ow Q3" ESB l ow S25" ESB up S26" Dr v FSA GR3" Dr v S28 GR3" Dr v S27 GR3" Dr v K66 GR3" Upp S10 GR4" Upp S4 GR4" Upp S3 GR4" Upp S94 GR4" Upp S95 GR4" Upp S73 GR4" Upp S2 GR4" Upp S1 GR4" S21- 24 GR2"

OTIS





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# 74

S

75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91

S S S S S S S S S C C S S S E E C

Cont act s at l ower l andi ng " OTI S S17, S16, S14, S15, S18, S19, S20, S45, S46, RES, Q3 Emer gencyst op but t ons u. &l . " OTI S HK- Code Comb. l ef t upper l . " OTI S HK- Code Comb. r i ght upper l . " OTI S HK- Code Ski r t l ef t upper l . " OTI S HK- Code Ski r t r i ght upper l . " OTI S HK- Code Comb. l ef t l ower l . " OTI S HK- Code Comb. r i ght l ower l " OTI S HK- Code Ski r t r i ght l ower l . " OTI S HK- Code Ski r t l ef t l ower l . " OTI S BRAMO2 br ake not l i f t ed " OTI S BRAMO2 br ake not f al l i n " OTI S I NS&30FAULT Br okenst ep u. l . " OTI S I NS&30FAULT Br oken st ep l . l . " OTI S I NS&6GROUP Br oken st ep u. l . " OTI S No UP af t er 3 s KSU at I DLE " OTI S No DWN af t er 3s KSD at I DLE " OTI S VF Conver t er f ai l ur e " OTI S

93 94 95

C C E

VF Conver t er no st ar t r el ay " OTI S K39" Rest ar t af t er power f ai l ur e " OTI S E30" Power Fai l Rel ay er r or " OTI S K80"

" 0193 VFr el ay K39" " 0194 Rest ar t E30" " 0194 PFR er r K80"

98 99 100

C C C

S51 t ur ned of at RUN S70 t ur ned of at RUN B17 Fl oodi ng

" 0198 at RUN S51" " 0199 at RUN S70" " 0200 Fl ood B17" "" " 0400 RSL par i t y " " 0401 RSL sync " " 0405 FB chks er r " " 0406 FB no et x " " 0407 FB dat a er r " " 0408 FB command?" " 0409 FB f r ame " " 0410 FB over r un " " 0411 FB par i t y " " 0505 EMS chk er r " " 0506 EMS no et x " " 0507 EMS t i meout " " 0509 EMS f r ame " " 0510 EMS over r un" " 0511 EMS par i t y "

Description

L L L L L L L L

Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i Engi neer i

ng ng ng ng ng ng ng ng ng ng ng ng ng ng ng

Operation Panel

dat a dat a dat a dat a dat a dat a dat a dat a dat a dat a dat a dat a dat a dat a dat a

Service Tool

GR5"

" 0174 Lower

GR1" S1 " S2 " S3 " S4 " S16" S17" S18" S19" S33" S33" S10" S20" GR4" E26" E27" VFO"

" 0175 " 0176 " 0177 " 0178 " 0179 " 0180 " 0181 " 0182 " 0183 " 0184 " 0185 " 0186 " 0187 " 0188 " 0189 " 0190 " 0191

" OTI S S51" " OTI S S70" " OTI S B17"

GR5"

S25, S26 GR1" CMB l ock S1" CMB l ock S2" HSS l ock S3" HSS l ock S4" CMBl ock S16" CMBl ock S17" HSSl ock S18" HSSl ock S19" No l i f t S33" No f al l S33" I NS 30F S10" I NS 30F S20" I NS S10 GR4" No up E26" No dwn E27" VF Fai l VFO"




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L = Locked, manual reset type, to release, press NRD-reset button on PCB GCS-ECB S = Safety contact, monitored by PCB RSFF C = Non safety contact, monitored by PCB RS4R E = Safety and function failure, monitored by PCB GCS-ECB Additional Information to the reported logical errors ‘E’





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7 Timing Diagram – Start/Stop - Logic al Errors Set direction via keyswitch or reset display ! no start signal while inspection or RESTART! KSU_2 Electronic

E29 E14

KSU_1 Safety

E15

E17

E25

Set direction via keyswitch or inspection tool

Time

max. 10s

Set direction relay, if safety chain closed, contactors, safety relays and electronic ok UP relay on ECB

Failure opens Safety circuit

Time

E26 E11

E12

E27

max. 2s

Time

Set direction contactors, if escalator shall start

GO relay on ECB

max. 0.1s at Ins & Cont

Time

Direction contactors are set

RUN from L,M

Gap at star to delta

E22

Time

Motor starts to move

max. 2s

Motor Speed

Time

Underspeed limit exceed NRD relays on ECB

NRD

US

Time

max. 3s S34

BRAMO (Option)

S33 S34

max. 4s

Figure: Timing at escalator start and stopping

S33 max. 1.6s

Time

XBA26201AL SVT_Manual_ES.pdf

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