WM Implementation

WM / QM implementation Why Implement WM? Is it just to help locate material within an SLOC ?

WM Structure Plant

SLOC

UK02

0001

WM Warehouse

S01

Bin Location

Multiple Bin

DCAN

IN01

0002

0003

S02

Multiple Bin

WM / QM implementation Goods Receiving

QM for inbound materials

Goods Receiving Labels Printed per box or Pallet Bonded work is in Quality Inspection status and not available for transfer to WIP ( ZMDEPICKWIP (WM) / ZMDEPICKWIP_BLR (nonWM))

WM / QM implementation

Inventory Report LS24

WM / QM implementation

Simple Bin to Bin Just Scan Serial and New Storage Bin

WM / QM implementation

ZMDEPICKWIP SCAN or Type Part Number FIFO selection of BIN Location Scan Serial Number of Pallet in Bin Will not display / pick Bonded Serials

WM / QM implementation Cycle Counting in WM Creation of Inventory Count  – Select individual bin, group of Bins, Bins, or a whole rack Cycle Counter Just Scans Bin and all serials in Bin On completion of Count SAP compares results and creates a recount for any bins in error On completion of count any confirmed errors are posted to a 999 error bin 999 errors are investigated and authorised before posting as an inventory adjustment

WM / QM implementation Benefits of WM and QM Inventory Accuracy Serial transactions and Bin location facilitate significantly improved discipline and consequently much higher levels of Inventory Accuracy FIFO The ZMDEPickwip transaction promotes FIFO selection of materials (although it does not force FIFO) PC&L Productivity Before WM PC&L used to spend a great deal of time and effort searching for parts Cycle Counting The Cycle counting process is rapid (It can be performed whilst still moving in a Scissor List) a whole rack can be cycle counted by 2 people in 30 mins. The process is accurate and reliable. This year Sudbury plan to eliminate API in WM warehouses through the use of this process. Inbound Quality Control  Ability to set quality level level and automate Bonding process. Bonded / Quality Serials can not be picked using ZMDEPickwip