Weld-Cost-Calculation.xls

DETERMINING WELDING COST FOR A FILLET WELD

Mark Mruczek Weldin !nineer

Project: "o#$an%: (u)ject:

Weldin "ost

Weldin $rocess *sed:

Leg Size (in) Filler material

Process 1 0-250 Carbon Steel

SMAW (14" Stick) Process Gas Used N/ A Amps 200 Volts 21 Wire Feed (in/min) 0 Wire Diam (in) 0-187 !otal !otal Lengt" o# Weld(#t) 10 !ra$el Speed (ipm) 6 Gas Flo% &ate (c#") 0 Welder '##icienc 0 ost 'lectrode(*/l+) 1- La+or &ate (*/"r) 60 ost o# Gas (per +ottle) 0-00 Weig"t o# gas (1 +ottle) (l+) 0 Po%er ost (*/,ilo%att-"r) 0-15

Base Material: Product &or#: &iller Material +rade ,a#e:

A 516 Plate

Date: Pae:

Leg Size (in) Filler material

08/07/02 1 o' 2

Process 2 0-250 Carbon Steel

FCAW (Gas) Process Gas Used Co2 Amps Volts Wire Feed (in/min) Wire Diam (in) !otal !otal Lengt" o# Weld(#t) !ra$el Speed (ipm) Gas Flo% &ate (c#") Welder '##icienc ost 'lectrode(*/l+) La+or &ate (*/"r) ost o# Gas (per +ottle) Weig"t o# gas (1 +ottle) (l+) Po%er ost (*/,ilo%att-"r)

200 21 1.0 0-05 10 8 0 50 2-5 60 70-00 50 0-15

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WELDING COST OUTPUT FOR A FILLET WELD

.U!PU! .U!PU! F.& P&. P&.'SS 'SS 1 SAW SAW (10 (10 Stic Stic,) ,) A#ount o' 3eld 3ire needed 2-00 l) ,u#)er o' $asses $er joint 4 1 (ize o' 'illet 3eld 0-2.0 in in A#ount o' sieldin as 0-00 't )ottles  ,/A Actual 3eldin ti#e ti#e 1-80 r

9a)or "ost Weldin Wire "ost as "ost Po3er "ost ;nitial "ost &inal "ost

108-15 2-60 0-00 0-5 111-10 *1234

9a)or "ost 9a)or "ost .7 Weldin Wire "ost 2 Po3er "ost 0

Weldin Wire "ost as "ost Po3er "ost

"ost $er 't o' 3eld 11-11 /  /' t "ost $er 'oot 'iller #etal 0-26 /'t "ost $er 'oot o' as 0-00 /  / 't "ost o' 9a)or $er 'oot 10-82 /'t  (ize o' te 'illet 3eld is )ased on eat in$ut- +is in'or#ation can )e used to adjust %our a#$s < =olts to acie=e te le size %ou entered in B10 .U!PU! .U!PU! F.& P&.'S P&.'SS S 2 FAW FAW (Gas (Gas)) A#ount o' 3eld 3ire needed 2-00 l) ,u#)er o' $asses $er joint 4 1 (ize o' 'illet 3eld 0 251 in in









"ost $er 'oot 'iller #etal "ost $er 'oot o' as "ost o' 9a)or $er 'oot

0-50 /'t 0-26 /  /'t -68 /  /'t

























DETERMINING WELDING COST FOR A SINGLE-V GROOVE WELD

Mark Mruczek Weldin !nineer

Project: "o#$an%: (u)ject:

Weldin "ost

Weldin $rocess *sed:

Base Material: Product &or#: &iller Material +rade ,a#e:

A 516 Plate !7018

Date: Pae:

!"ic,ness (in) 6eig"t o# " (in) &oot .pening (in) &oot Face(in)

Process 1 0-625 0-06 0-0. 0-06

!"ic,ness (in) 6eig"t o# " (in) &oot .pening (in) &oot Face(in)

Filler material

Carbon Steel

Filler material

SMAW (14" Stick) Process Gas Used N/ A Amps 200 Volts 22 Wire Feed (in/min) 0 Wire Diam (in) 0-1875 7oint Angle 60 !otal Lengt" o# Weld(#t) 1000 !ra$el Speed (ipm) 6 Gas Flo% &ate (c#") 0

08/07/02 1 o' 2

Process 0-625 0-06 0-0. 0-06 Carbon Steel

FCAW (Gas) Process Gas Used C25 Amps Volts Wire Feed (in/min) Wire Diam (in) 7oint Angle !otal Lengt" o# Weld(#t) !ra$el Speed (ipm) Gas Flo% &ate (c#")











WELDING COST OUTPUT FOR A SINGLE-V GROOVE WELD

.U!PU! .U!PU! F.& SAW SAW (10 Stic,) A#ount o' 3eld 3ire needed 1.2-1 l) ,u#)er o' $asses $er joint 4 6 A#ount o' sieldin as 0-00 't )ottles  ,/A Actual 3eldin ti#e 1-26 r

9a)or Weldi eldin n as " Po3er

9a)or "ost Weldin Wire "ost as "ost Po3er "ost

50>006-52 1>880-08 0-00 177-

9a)or "ost .6 Weldin Wire "ost 











"ost o' 9a)or $er 'oot

18-27 /  / 't





















ost Wire "ost st "ost























DETERMINING WELDING COST FOR A SINGLE-BEVEL GROOVE WELD





















"ost $er 't o' 3eld "ost $er 'oot 'iller #etal

871-57 /  /'t 1.-86 /'t

9a)or "ost .8 Weldin Wire "ost 2















































































Weld-Cost-Calculation.xls

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