DATA PROJECTOR
VPL-SW536 VPL-SW526 VPL-SX536 REMOTE COMMANDER
RM-PJ8
SERVI CE MANUAL SERVICE MANUAL 1st Edition (Revised 1)
!
WARNING ! WARNING This manual is intended for qualified service personnel personn el only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
! WARNUNG WARNUNG Die Anleitung ist nur für quali fiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verl Verletzungen etzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.
AVERTISSEMENT ! AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.
WARNING When installing the unit, incorporate a readily accessible disconnect device in the fixed wiring, or connect the power cord to a socket-outlet which must be provided near the unit and easily accessible, so that the user can turn off the power in case a fault should occur.
WARNUNG Beim Einbau des Geräts ist daher im Festkabel ein leicht zugänglicher Unterbrecher einzufügen, oder das Netzkabel muß mit mit einer in der Nähe des Geräts befindlichen, leicht zugänglichen Wandsteckdose Wandsteck dose verbunden werden, damit sich bei einer Funktionsstörung die Stromversorgung zum Gerät jederzeit unterbrechen läß t. t.
: LAN
For safety, do not connect the connector for peripheral device wiring that might have excessive voltage to the following port. : LAN connector Follow the instructions for the above port.
For kundene i Norge Dette utstyret kan kobles til et IT-strømfordelingssystem. IT-strømfordelingssystem.
VPL-SW536
FÖRSIKTIGHET!
Fara för explosion vid felaktigt placerat batteri. Byt endast mot samma eller likvärdig typ av batteri, enligt tillverkarens rekommendationer. När du kasserar batteriet ska du följa råda nde lagar för regionen eller landet.
CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. When you dispose of the battery, you must obey the law in the relative area or country country..
PAS PÅ Fare for eksplosion, hvis batteriet ikke udskiftes korrekt. Udskift kun med et batteri af samme eller tilsvarende type, som er anbefalet af fabrikanten. Når du bortskaffer batteriet, skal du følge lovgivningen i det pågældende område eller land.
ATTENTION Il y a danger d’explosion s’il y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé par le constructeur constructeur.. Lorsque vous mettez la batterie au rebut, vous devez respecter la législation en vigueur dans le pays ou la région où vous vous trouvez.
HUOMIO Räjähdysvaara, jos akku vaihdetaan virheellisesti. Vaihda vain samanlaiseen tai vastaavantyyppiseen, Vaihda valmistajan suosittelemaan akkuun. Noudata akun hävittämisessä oman maasi tai alueesi lakeja.
FORSIKTIG VORSICHT Explosionsgefahr bei Verwendung falscher Batterien. Batterien nur durch den vom Hersteller empfohlenen oder einen gleichwertigen Typ ersetzen. Wenn Sie die Batterie entsorgen, müssen Sie die Gesetze der jeweiligen Region und des jeweiligen Landes befolgen.
Eksplosjonsfare hvis feil type batteri settes i. Bytt ut kun med samme type eller tilsvarende anbefalt av produsenten. Kasser batteriet i henhold til gjeldende avfallsregler.
注意 如果更换的电池不正确，就会有爆炸的危险。 只更换同一类型或制造商推荐的电池型号。 处理电池时，必须遵守相关地区或国家的法律。
VPL-SW536
1 (P)
Table of Contents Manual Structure
2. Adjustments
Purpose of this manual ................... .................................... ................................... ........................ ...... 3 (E)
2-1.
Notes on Servicing ................. .................................. .................................. ................... 2-1 (E)
Related manuals ............................. .............................................. ................................... ........................ ...... 3 (E)
2-1-1.
When the Prism Assembly is Replaced ...........2-1 (E)
Trademarks................. Trademarks .................................. ................................... ................................... .......................... ......... 3 (E)
2-1-2.
When the In-polarizer Assembly (G) is Removed ........................................ ......................................................... ................... 2-1 (E)
2-1-3.
1.
Service Overview
2-2.
Mechanical Adjustment ................ ................................. .............................2-2 ............2-2 (E)
2-2-1. 1-1.
Appearance Figure/Board Location ................. ..........................1-1 .........1-1 (E)
1-2.
Tighten Torque ................. ................................... ................................... .......................1-2 ......1-2 (E)
1-3.
Disassembly ................ ................................. .................................. .............................1-3 ............1-3 (E)
2-3.
When Replacing the C Board ................. ..........................2-1 .........2-1 (E) Polarizer Adjustment........... Adjustment............................ .............................2-2 ............2-2 (E)
Electrical Adjustment ................ ................................. ................................2-4 ...............2-4 (E)
2-3-1.
Required Equipment ................ ................................. ........................2-4 .......2-4 (E)
2-3-2.
How to Enter the Service Mode................ .......................2-4 .......2-4 (E)
2-3-3.
V COM Adjustment ................. .................................. ........................2-4 .......2-4 (E)
2-3-4.
Angle Detect Sensor Adjustment ................. .....................2 ....2 -5 (E)
2-3-5.
White Balance Adjustment ............... ..............................2-5 ...............2-5 (E)
1-3-1.
Top Cover Assembly................ .................................. ........................1-3 ......1-3 (E)
1-3-2.
Filter................ ................................. .................................. ................................1-4 ...............1-4 (E)
1-3-3.
HA Board ................ ................................. ................................... ........................1-5 ......1-5 (E)
1-3-4.
U Board ................ .................................. ................................... ..........................1-6 .........1-6 (E)
1-3-5.
HB Board ................ ................................. ................................... ........................1-7 ......1-7 (E)
2-4-1.
Preparation ................. .................................. .................................. .....................2 ....2 -8 (E)
1-3-6.
Bottom Cover Assembly ................ ................................. ................... 1-8 (E)
2-4-2.
Main (Scan Converter)............. Converter).............................. ........................2-9 .......2-9 (E)
1-3-7.
Q Board ................ .................................. ................................... ..........................1-9 .........1-9 (E)
2-4-3.
Sub ................. .................................. ................................... ...............................2-10 .............2-10 (E)
1-3-8.
C Board ................ .................................. ................................... ........................1-10 .......1-10 (E)
1-3-9.
Speaker Assembly .................. ................................... ........................ ....... 1-11 (E)
2-5-1.
Preparation ................. .................................. .................................. ................... .. 2-11 (E)
1-3-10.
Power Unit ................. .................................. .................................. ................... ..1-12 1-12 (E)
2-5-2.
Acquisition of 3Dgamma/LookUpTabl 3Dgamma/LookUpTable/ e/
1-3-11.
Power Unit (Ballast) ................. .................................. .....................1 ....1 -13 (E)
1-3-12.
AC Inlet........... Inlet............................ .................................. ..............................1-14 .............1-14 (E)
2-5-3.
Acquisition of NVM Data........... Data............................ ................... ..2-12 2-12 (E)
1-3-13.
DC Fan (80 Square) ................. ................................... ......................1 ....1 -15 (E)
2-5-4.
Writing of 3Dgamma/LookUpTa 3Dgamma/LookUpTable/ ble/
1-3-14.
DC Fan (For Lamp) ................. ................................... ......................1 ....1 -16 (E)
1-3-15.
TL Board ................. .................................. ................................... ......................1 ....1 -17 (E)
1-3-16.
Optical Block Assembly ................ ................................1-18 ................1-18 (E)
1-3-17.
TA Board ................. .................................. ................................... ......................1 ....1 -19 (E)
1-3-18.
V Board ................ .................................. ................................... ........................1-20 .......1-20 (E)
1-3-19.
DC Fan (L) ................. .................................. .................................. ................... ..1-21 1-21 (E)
1-3-20.
DC Fan (R) ................ ................................. .................................. ................... ..1-22 1-22 (E)
1-3-21.
S Lens Assembly................. .................................. ...........................1-22 ..........1-22 (E)
1-3-22.
S Prism Assembly .................. ................................... ........................1-23 .......1-23 (E)
1-3-23.
S In-polarizer Assembly (R)/(G)/(B) .............1-24 (E)
1-3-24.
P/S Converter ................ ................................. .................................1-25 ................1-25 (E)
1-4.
2-4.
2-5.
Software Update ............... ................................ .................................. ........................2-8 .......2-8 (E)
Quick Access ................. .................................. .................................. ......................... ........ 2-11 (E)
Main/Opt unit Data ..................... ...................................... ................... .. 2-11 (E)
Main/Opt unit Data ..................... ...................................... ................... ..2-13 2-13 (E) 2-5-5. 2-6.
3. 3-1.
4.
Writing of NVM Data ................. .................................. ................... ..2-14 2-14 (E)
Adjustment Item Initialize Data ................. ..............................2-15 .............2-15 (E)
Troubleshooting Troubleshooting............................ Troubleshooting........... .................................. .............................3-1 ............3-1 (E)
Spare Parts
Optional Fixtures ................. .................................. ................................... .................... 1-26 (E)
1-4-1.
Extension Boards and Extension Cables .......1-26 (E)
4-1.
Notes on Repair Parts ................ ................................. .................................. ..................... .... 4-1
1-4-2.
Connection ................. .................................. ................................... .................... 1-27 (E)
4-2.
Exploded Views................ ................................. .................................. ..............................4-2 .............4-2
Service Mode (Network Volume) olume)............... ............................1-28 .............1-28 (E)
4-3.
Packing Materials & Supplied Accessories................. ................... .. 4-12
1-5.
1-5-1.
Outline ................. ................................... ................................... ........................1-28 .......1-28 (E)
1-5-2.
Information Function ................ ................................. .....................1 ....1 -29 (E)
1-5-3.
Setup Function ................. .................................. ..............................1-29 .............1-29 (E)
1-6.
Indicator Display ................. .................................. ................................... .................... 1-30 (E)
1-7.
Lead-free Solder ............... ................................. ................................... .....................1 ....1 -31 (E)
VPL-SW536
1 (E)
5.
Block Diagrams Overall ................. .................................. .................................. .................................. ..........................5 .........5 -1
6.
Frame Wiring Frame Wiring....... Wiring........................ .................................. .................................. ..........................6 .........6 -1
2 (E)
VPL-SW536
Manual Structure Purpose of this manual This manual is the Service Manual of the Data Projector VPL-SW536/SW526/ SX536. This manual contains the service overview overview,, adjustments, troubleshooting, spare parts, block diagrams, and frame wiring. The service of this unit is basically performed by the replacement of board. Therefore, the schematic diagram, board layout and electrical parts list are not contained.
Related manuals In addition to this Service Manual, the following manuals are provided. .
.
Operating Instructions Instructions “PDF” (Supplied with unit) unit) This manual is necessary for application and operation of this unit. Quick Reference Manual (Supplied (Supplied with unit) This manual describes the notes for this unit, and using the CD-ROM of Operating Instructions.
Protocol Manual This manual describes the protocol for controlling this unit.
.
Trademarks Trademarks and registered trademarks used in this manual are as follows. Internet Explorer is a registered trademarks of Microsoft Corporation in the United States and Other countries.
.
Other system names, product names, and company names appearing in this manual are trademarks or registered trademarks of their respective holders.
VPL-SW536
3 (E)
Section 1 Service Overview 1-1. Appearance Figure/Board Location Appearance Figure
RM-PJ8
Board Locations TL U C
Q
HA
TA V
HB
VPL-SW536
1-1 (E)
1-2. Tighten Torque Tighten the each screw with the torque below.
. B2 x 5: . BVTP3 x 12: . K3 x 10: . PSW3 x 8 (except for speaker fixing screw/unit fixing screw): . PSW3 x 8 (for speaker fixing screw/unit fixing screw): . PSW3 x 10: . PSW4 x 8: . PWH3 x 10: . Screw (with stopper): . Tapping shaft: . Connector screw: . Screw special head:
1-2 (E)
0.19 ?0.03 N.m 0.55 ?0.06 N.m 0.55 ?0.06 N.m 0.55 ?0.06 N.m 0.125 ?0.025 N.m 0.55 ?0.06 N.m 1.00 ?0.08 N.m 0.80 ?0.08 N.m 0.55 ?0.06 N.m 0.65 ?0.05 N.m 0.55 ?0.06 N.m 0.20 ?0.06 N.m
VPL-SW536
1-3. Disassembly
m . .
Remove the parts in the order of numbers shown in the figure, in this section. To assemble, assemble, reverse the removal procedure.
1-3-1. Top Cover Assembly
n
When replacing the the top cover assembly assembly,, replace the cushion and top cover cushion with new one simultaneously. HA board CN21
5 Top cover assembly
4 Harness 2 Filter door
6 Cushion 7 Top cover cushion
1 Hook Bottom of this unit
3 Nine screws
VPL-SW536
(BVTP3
x 12)
1-3 (E)
1-3-2. Filter 3 Two hooks
6 Filter B 4 Filter holder 5 Filter A
1 Hook
2 Filter door
1-4 (E)
VPL-SW536
1-3-3. HA Board
.
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) 1 Harness 5 HA board CN22
6 Arrow button 7 Button
Top cover assembly
3 Hooks of the top cover assembly
2 Hooks of button
4 Hooks of the top cover assembly
VPL-SW536
1-5 (E)
1-3-4. U Board
.
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) 2 Two screws
(BVTP3
x 12) 1 Harness
CN3
3 U board Top cover assembly
1-6 (E)
VPL-SW536
1-3-5. HB Board
.
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) CN31
1 Harness
3 HB board 4 LED guide
Top cover assembly
HB board
2 Two hooks
CN31
VPL-SW536
1-7 (E)
1-3-6. Bottom Cover Assembly
.
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) 1 Three screws
(BVTP3
x 12) 2 Eight screws
(PSW3
x 8)
3 Bottom cover assembly
1-8 (E)
VPL-SW536
1-3-7. Q Board
. .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) C board (B side)
CN1602
CN1604 CN109 CN106
CN111 CN107 CN108
CN1603 CN500 CN1500
CN104
CN1601
2 Connector panel
CN1600
1 Eight connector screws 7 Four screws
(PSW3
x 8)
9 Board bracket
3 Five harnesses
8 Two screws
4 Five harnesses
C board
(PSW3
x 8)
5 Three harnesses
6 Three flexible flat cables
VPL-SW536
1-9 (E)
!= Connector
C board
(B to B) CN100
0 Screw
(PSW3
x 8)
![ Sub board bracket
CN201
!- Two screws !] Three screws
(PSW3
!\ Q board
(PSW3
x 8)
x 8)
1-3-8. C Board
. . .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) Remove the Q board. (Refer to Section 1-3-7.) 1-3-7.) 1 Two screws
(PSW3
x 8)
4 C board
3 Screw (SCREW SPECIAL HEAD)
2 Screw
1-10 (E)
(PSW3
x 8)
VPL-SW536
1-3-9. Speaker Assembly
. . .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) Remove the board bracket. (Refer to steps 1 to 9 in Section 1-3-7.) 1 Two screws
x 8) n
(PSW3
Before tightening these screws, apply the screw lock.
2 Speaker
3 Two cushion washers
VPL-SW536
1-11 (E)
1-3-10. Power Unit
. .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) 5 Four screws
6 Screw
(PSW3
x 8)
(PSW3
x 8)
7 Power unit cover
2 Two harnesses
8 Power unit
4 Two harnesses CN101 CN202 CN201
3 Two screws
(PSW3
x 8)
CN102
1 Harness
C board CN500
1-12 (E)
VPL-SW536
1-3-11. Power Unit (Ballast)
. . . .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) Remove the board bracket. (Refer to steps 1 to 9 in Section 1-3-7.) Remove the power unit. (Refer to Section Section 1-3-10.) 1 Screw
2 Two screws
(PSW3
(PSW3
x 8)
x 8) 3 Harness
7 Hook
5 Ballast case (upper)
X2
X3
4 Four hooks X1
8 Power unit
VPL-SW536
(ballast)
6 Two harnesses
1-13 (E)
1-3-12. AC Inlet
. . . . .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) Remove the board bracket. (Refer to steps 1 to 9 in Section 1-3-7.) Remove the power unit. (Refer to Section Section 1-3-10.) Remove the power unit (ballast). (Refer (Refer to Section 1-3-11.)
5 Two screws
(K3
x 10)
6 AC inlet
2 Ground terminal
4 AC inlet bracket
1 Screw 3 Three screws (PSW4 x 8)
1-14 (E)
(PSW3
x 8)
VPL-SW536
1-3-13. DC Fan (80 Square)
. .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.)
2 Three screws
(PSW3
3 Duct holder (Exhaust)
x 8)
5 Two DC fans (80 square)
1 Two harnesses
CN1603 C board
4 Eight tapping shafts
CN1602
VPL-SW536
1-15 (E)
1-3-14. DC Fan (For Lamp)
. . .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) Remove the board bracket. (Refer to steps 1 to 9 in Section 1-3-7.)
3 Two screws
(BVTP3
x 12)
4 Lamp fan case (upper) 2 Lamp fan case (lower) 6 DC fan (for lamp)
5 Two tapping shafts
1 Two screws
1-16 (E)
(PSW3
x 8)
VPL-SW536
1-3-15. TL Board
.
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.)
2 Hook
3 TL board
CN5
1 Harness
VPL-SW536
1-17 (E)
1-3-16. Optical Block Assembly
. . . .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) Remove the board bracket. (Refer to steps 1 to 9 in Section 1-3-7.) Remove the duct holder (Exhaust). (Refer to to steps 1 to 3 in Section 1-3-13.) 3 Screw
4 Lamp connector assembly
(PWH3 x 10)
5 Fuse harness 6 Screw
7 Lamp house
(PSW3
x 8)
8 Two screws
(PSW3
x 8)
9 Screw (unit fixing screw)
x 8) m . Before tightening tightening this screw,
(PSW3
apply the screw lock. Tightening torque: 0.125 ?0.025 N.m
.
0 Cushion washer !- Optical block assembly
2 Lamp assembly (SP)
1 Two screws (with stoppers)
!= Screw
x 8) m
(PSW3
Before tightening screws of steps 9 and 0, tighten this screw.
1-18 (E)
VPL-SW536
1-3-17. TA Board assembly. (Refer to Section 1-3-1.) . Remove the top cover assembly. . Remove the filter. (Refer to Section 1-3-2.) assembly. (Refer to Section 1-3-6.) . Remove the bottom cover assembly. . Remove the AC AC inlet bracket. (Refer to steps 1 to 4 in Section 1-3-12.) 3 Two screws
(BVTP3
x 12) CN1600 CN108 C board
1 Two harnesses
5 Harness 4 Prism duct CN7
6 Screw
(BVTP3
x 12) 7 TA board
VPL-SW536
2 Seven screws
(PSW3
x 8)
1-19 (E)
1-3-18. V Board
. . . .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) Remove the AC AC inlet bracket. (Refer to steps 1 to 4 in Section 1-3-12.) Remove the prism duct. (Refer to steps 1 to 4 in Section 1-3-17.) 1 Harness CN1
2 Two screws
(BVTP3
x 12) 3 V board
Prism duct
1-20 (E)
VPL-SW536
1-3-19. DC Fan (L)
n When replacing the DC fan (L), replace the sirocco cushion A with new one simultaneously. simultaneously.
. . . .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) Remove the AC AC inlet bracket. (Refer to steps 1 to 4 in Section 1-3-12.) Remove the prism duct. duct. (Refer to steps 1 to 4 in Section 1-3-17.)
1 Three screws
(BVTP3
x 12)
3 Prism duct (upper)
4 DC fan (L) Label side
5 Sirocco cushion A
2 Screw
VPL-SW536
(BVTP3
x 12)
1-21 (E)
1-3-20. DC Fan (R)
n When replacing the DC fan (R), replace the sirocco cushion A with new one simultaneously. simultaneously.
. . . .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) Remove the AC AC inlet bracket. (Refer to steps 1 to 4 in Section 1-3-12.) Remove the prism duct. (Refer to steps 1 to 4 in Section 1-3-17.) 1 Harness CN1603 C board
Label side
3 Sirocco cushion A
2 DC fan (R)
1-3-21. S Lens Assembly
.
Remove the each part. (Refer to Sections 1-3-1 1-3-1 to 1-3-20.)
1 S lens assembly
1-22 (E)
VPL-SW536
1-3-22. S Prism Assembly
. . . .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) Remove the board bracket. (Refer to steps 1 to 9 in Section 1-3-7.) Remove the optical block assembly. assembly. (Refer to Section 1-3-16.)
2 S prism assembly
1 Four screws
(PSW3
x 10)
S prism assembly The distance to the prism is long.
The distance to the prism is short.
Metal plate
Prism
Prism VPL-SW536/SW526
VPL-SW536
VPL-SX536
1-23 (E)
1-3-23. S In-polarizer Assembly (R)/(G)/(B)
. . . .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) Remove the board bracket. (Refer to steps 1 to 9 in Section 1-3-7.) Remove the optical block assembly. assembly. (Refer to Section 1-3-16.) 3 Screw
(B2 x 5)
5 Screw
(B2 x 5)
4 S in-polarizer assembly (G)
1 Screw
(B2 x 5)
6 S in-polarizer assembly (B)
2 S in-polarizer assembly (R)
Front side
A
VPL-SW536/SW526
VPL-SX536
Arrow A view
6 S in-polarizer assembly (B)
Arrow A view
2 S in-polarizer assembly (R)
6 S in-polarizer assembly (B) 2 S in-polarizer assembly (R)
Front side Blue
Front side Blue
Red
Green
Green
4 S in-polarizer assembly (G)
1-24 (E)
Red
4 S in-polarizer assembly (G)
VPL-SW536
1-3-24. P/S Converter
. . . .
Remove the top cover assembly. assembly. (Refer to Section 1-3-1.) Remove the bottom cover assembly. assembly. (Refer to Section 1-3-6.) Remove the board bracket. (Refer to steps 1 to 9 in Section 1-3-7.) Remove the optical block assembly. assembly. (Refer to Section 1-3-16.) 2 Cover FE
1 Two hooks 3 P/S converter
VPL-SW536
1-25 (E)
1-4. Optional Fixtures 1-4-1. Extension Boards and and Extension Extension Cables Cables . Polarizer Adjustment Kit ( A-1893-442-A) X board
A HM connector connector assembly 3P x5
C HR connector connector assembly 5P x3
B HR connector connector assembly 4P x2
E JST connector connector assembly 11P x1
connector assembly assembly 6P x1 (1-969-487-11): (1-969-487-11): Not supplied with polarizer adjustment kit . HR connector 3 4
1-26 (E)
VPL-SW536
1-4-2. Connection
A B C
A
C board
A
A B C D
HM connector assembly 3P x5 HR connector assembly 4P x2 HR connector assembly 5P x3 JST connector assembly 11P x1
*1
HR connect connector or assembly assembly 6P x1
D A
*1 C B C A Paper X board
C board (B side)
X board (B side)
CN001 CN1602
CN013
CN1604 CN109 CN106
CN002 CN014 CN021 CN023
CN111 CN107 CN108
CN1603
CN022 CN024
CN003
CN500
VPL-SW536
CN030
CN027
CN028
CN016
CN032 CN018
CN1500
CN029
CN1601
CN104
CN025
CN004
CN005
CN031 CN020
CN1600
1-27 (E)
1-5. Service Mode (Network Volume) 1-5-1. Outline This unit is provided with a network terminal. Using a Web Web browser, it can check the state of a projector and control and set the network blocks. Additionally,, this unit is able to check the information of the projector through a network as a serviceAdditionally dedicated function.
1. Connection of projector and PC . Set using a CAT5 CAT5 cross cable so that the network setting of the projector and PC is the same in a subnet when connecting a projector and PC directly. setting of PC to LAN operating environment . Connect PC to the LAN so as to adjust the network setting when a projector is connected to LAN. 2. IP address confirmation Turn on the power of a projector projector and display a menu screen. On the the [Connection/Power] [Connection/Power] screen of a menu, confirm the IP address of the projector. 3. Entering the service mode To use a service-dedicated service-dedicated function, enter the service service mode. To enter enter the service mode, enter enter the following in the address bar of a Web browser (Internet Explorer 6/7/8): http:// (IP address of projector) /service/ You are are prompted to enter a user name and password. Enter them as follows: User name: service Password: (Lower-case model name) Example: vpl-sw526, vpl-sw536, or vpl-sx526
n When moving moving from the service service mode to other pages and entering the service service mode again, close a Web browser once and start the Web Web browser again.
1-28 (E)
VPL-SW536
1-5-2. Information Function The information below can be con firmed as Information and Event Trace when you click the [Information] tab on the Web page of service. 1. Information The displayed items are described below below.. PROJECTOR
. Model Name: Model name . Serial No.: Serial number Installation site (Blanked when Location is not set.) . Location: ROM Ver Ver..
. Main ROM Version: . Sub ROM Version:
Version of Main ROM Version of Sub ROM
1-5-3. Setup Function When a user forgot a Web password, click the [Setup] tab and then [Password] button from the Web page of service and set the Web Web password on the password password setting screen again.
VPL-SW536
1-29 (E)
1-6. Indicator Display In this unit, the error status is indicated by the blinking of the indicator. There are ON/STANDBY ON/STANDBY indicator and LAMP/COVER indicator on the front panel. The error differs depending on which indicator blinks. For details of the blinking state of indicator and the error, refer to the list below below..
ON/STANDBY indicator (Blinks in red) Error Temperature error
ON
Number of blinking
Details of the error status
Remedy
2
The temperature inside of the unit exceeds the tolerable range.
Page 3-2
4
Any of fan does not operate normally.
Page 3-2
6
The power is not output normally.
Page 3-2
10
The data cannot be normally acquired from the storage device (EEPROM) when the power of sub-CPU is turned on.
_
11
The data cannot be normally acquired from the storage device (EEPROM) when the power of main-CPU is turned on.
_
12
The main-CPU does not operate no normally.
_
13
The main-CPU does not operate no normally.
_
14
The connector of temperature sensor is disconnected.
Page 3-2
Number of blinking
Details of the error status
Remedy
2
The lamp cover is removed.
Page 3-2
3
The lamp does not light normally.
Page 3-2
OFF
Fan error
ON OFF
Power error
ON OFF
System error-1
ON OFF
System error-2
ON OFF
System error-3
ON OFF
System error-4
ON OFF
Assembly error
ON OFF
LAMP/COVER indicator (Blinks in red) Error Cover error
ON OFF
Lamp error
ON OFF
1-30 (E)
VPL-SW536
1-7. Lead-free Solder Boards requiring use of lead-free solder are printed with a lead free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.) : LEAD FREE MARK
m . Be sure to use the lead-free solder for the printed circuit board board printed with the lead free mark. . The lead-free solder melts at a temperature temperature about 40 dC higher than the ordinary solder, therefore, it is recommended to use the soldering iron having a temperature regulator. regulator. tip has to be applied to the solder joint for a slightly . The ordinary soldering iron can be used but the iron tip longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful.
VPL-SW536
1-31 (E)
Section 2 Adjustments 2-1. Notes on Servicing 2-1-1. When the Prism Assembly is Replaced 1. 2. 3.
Perform the V COM COM adjustment. adjustment. (Refer (Refer to Section 2-3-3.) 2-3-3.) Write the “Opt unit” unit” data in CD-ROM supplied with the prism prism assembly. assembly. (Refer to Section 2-5-4.) Check the white balance, then perform the white balance adjustment as needed. (Refer to Section 2-3-5.)
2-1-2. When the In-polarizer In-polarizer Assembly (G) is Removed Removed Perform the polarizer adjustment. (Refer to Section 2-2-1.)
2-1-3. When Replacing the C Board Board 1. 2. 3. 4. 5. 6.
Save the “Main” “Main” data and “NVM” “NVM” data before before replacement. (Refer to Sections Sections 2-5-2 and 2-5-3.) Replace the C board. (Refer (Refer to Section Section 1-3-4.) 1-3-4.) Write the “Main” and “NVM” data saved in step 1 to replaced replaced C board. (Refer to Section 2-5-4.) Perform the V COM COM adjustment. adjustment. (Refer (Refer to Section 2-3-3.) 2-3-3.) Check the white balance, then perform the white balance adjustment as needed. (Refer to Section 2-3-5.) Perform the angle detect sensor sensor adjustment. adjustment. (Refer (Refer to Section 2-3-4.)
n If any board other than the C board is replaced, there is not adjustment item.
VPL-SW536
2-1 (E)
2-2. Mechanical Adjustment 2-2-1. Polarizer Adjustment
n Perform this adjustment in a dark place. 1. 2. 3.
Remove the top cover assembly and bottom cover assembly. assembly. (Refer to Sections Sections 1-3-1 and and 1-3-6.) Remove the board bracket. (Refer to steps 1 to 9 in Section 1-3-7.) Connect the extension board, C board and extension cables. (Refer (Refer to Section Section 1-4-2.)
4.
Place this unit on the edge of table and spread a white paper on the flour.
n 5. 6.
Be careful not to drop this unit. Connect the power cord. Turn on the power and project the image on the white paper on the flour.
White paper
2-2 (E)
VPL-SW536
7. 8. 9.
Loosen the screw screw of the S in-polarizer assembly (G). Move the polarization polarization panel holder from side to side, and then tighten the screw screw at the position where the image on the screen becomes the darkest. Turn off the power.
Screw (B2
x
5)
S in-polarizer assembly (G)
10. Assemble the unit in in the reverse order of steps steps 1 to 3.
VPL-SW536
2-3 (E)
2-3. Electrical Adjustment 2-3-1. Required Equipment
. .
NTSC, PAL, PAL, SECAM component signal generator: Tektronix TG2000 + AVG1 (option module) + A AWVG1 WVG1 (option module) or equivalent VG (programmable video signal generator): ASTRODESIGN ASTRODESIGN VG-828 or equivalent
n Allow the warm-up time of 5 minutes after the power is turned on before starting the adjustment.
2-3-2. How to Enter Enter the Service Mode 1. 2. 3. 4.
Press the [MENU] key. The menu appears. Set the Status Status to “On” in the Operation menu. Press the [MENU] key to close the MENU. Press the keys in the following order:
[ENTER] → [ENTER] → [&] → [ENTER]
The message “Do you want to enter the Service Mode? [Yes] [No]” appears. Select [Yes] and press the [ENTER] key.
How to exit the service mode Perform the key operations in accordance with step 4. The message “Do you want to return to the User Mode? [Yes] [No]” appears. Select [Yes] and press the [ENTER] key.
2-3-3. V COM Adjustment 1. 2. 3. 4. 5. 6. 7. 8.
Enter the service service mode. mode. (Refer (Refer to to Section Section 2-3-2.) 2-3-2.) Select the menus in in the following order: Device → Other → 07 Other/Pattern Enb. Then, set the value to “1”. Select the menus in the following order: Device Device → Panel Driver → 04 P.Drv/V Common R, and adjust the value so that the flicker is the minimum. In the same way of step 2, adjust the value for minimal minimal flicker on the menu 05 P.Drv/V P.Drv/V Common G and 06 P.Drv/V Common B. Select the menus in the following order: Device Device → Save to memory memory.. Select [Yes], and press the [ENTER] key to save. Select the menus in the following order: Installation Installation → Image Flip and set it to either “V”, “H” or VHLR. Perform the steps 2 to 4. Select the menus in the following order: Installation Installation → Image Flip and set back to “Off”.
2-4 (E)
VPL-SW536
2-3-4. Angle Detect Sensor Adjustment 1. 2. 3. 4. 5. 6. 7. 8. 9.
Enter the service service mode. mode. (Refer (Refer to to Section Section 2-3-2.) 2-3-2.) Select the menus in the the following following order: order: Device Device Other 20 Other/X Tilt. Place the unit on the table parallel to the top side of the unit. Save the memory this value of the X TIL TILT T in 22 Other/X Tilt Tilt C0. Tilt the unit unit to a 90-degree upward direction. Save the memory this value of the X TIL TILT T in 23 Other/X Tilt Tilt C1. Tilt the unit unit to a 90-degree downward direction. Save the memory this value of the X TIL TILT T in 24 Other/X Tilt Tilt C2. Select the menus in the the following following order: order: Device Device Save To Memory. Select [Yes], and press the [ENTER] key. →
→
→
2-3-5. White Balance Adjustment Preparation before adjustment 1. Input the XGA 60 Hz 100% flat field signal to the INPUT A connector and allow the warm-up of ten minutes aging at a minimum. 2. Enter the Service Service Mode. (Refer (Refer to Section Section 2-3-2.) 2-3-2.) 3. Enter the menu: Function Lamp Mode and set it to High. 4. Input the 10step computer signal to the INPUT INPUT A, then perform the visual check check the chromaticity chromaticity of each step. 5. Input the 10step video signal to the VIDEO IN, then perform perform the visual check the chromaticity chromaticity of each step. 6. When the chromaticity varies varies widely, widely, perform the adjustment below. 7. Enter the menu: Function Lamp Mode and set it to Standard. 8. Perform the the steps 4 and 5 to check visually the chromaticity of each step. 9. When the chromaticity varies varies widely, widely, perform the adjustment below. →
→
n Perform the white balance adjustment in sequence.
INPUT A color temperature: high 1. 2. 3. 4. 5. 6. 7. 8. 9.
Enter the service service mode. mode. (Refer (Refer to to Section Section 2-3-2.) 2-3-2.) Select the menus: Device W/B High. Input the 80% flat field computer signal to the INPUT A. Adjust the GAIN R and GAIN G until the target target chromaticity. chromaticity. Target chromaticity (x, y): 0.284, 0.298 Change the input signal to the 20% flat field computer signal. Adjust the BIAS R and BIAS G until the target chromaticity chromaticity.. Target chromaticity (x, y): 0.284, 0.298 Repeat steps 3 to to 6 until the chromaticity (x ?0.002, y ?0.002) with reference to the target chromaticity chromaticity (x, y). Select the menus: Device Save To Memory, then select [Yes] and press the [ENTER] key. For each lamp mode “High”, “Middle”, “Middle”, “Low”, repeat the steps 3 to 8 and adjust.
VPL-SW536
→
→
→
2-5 (E)
INPUT A color temperature: middle 1. 2. 3. 4. 5. 6. 7. 8.
Select the menus in service mode: Device W/B Middle. Input the 80% flat field computer signal to the INPUT A. Adjust the GAIN R and GAIN G until the target chromaticity chromaticity.. Target chromaticity (x, y): 0.294, 0.310 Change the input signal to the 20% flat field computer signal. Adjust the BIAS R and BIAS G until the target chromaticity chromaticity.. Target chromaticity (x, y): 0.294, 0.310 Repeat steps 2 to 5 until until the chromaticity (x ?0.002, y ?0.002) with reference to the target chromaticity chromaticity (x, y). Select the menus: Device Save To Memory, then select [Yes] and press the [ENTER] key. For each lamp mode “High”, “Middle”, “Middle”, “Low”, repeat the steps 2 to 7 and adjust. →
→
→
INPUT A color temperature: low 1. 2. 3. 4. 5. 6. 7. 8.
Select the menus in service mode: Device W/B Low. Input the 80% flat field computer signal to the INPUT A. Adjust the GAIN B and GAIN G until the target chromaticity chromaticity.. Target chromaticity (x, y): 0.313, 0.329 Change the input signal to the 20% flat field computer signal. Adjust the BIAS B and BIAS G until the target chromaticity chromaticity.. Target chromaticity (x, y): 0.313, 0.329 Repeat steps 2 to 5 until until the chromaticity (x ?0.002, y ?0.002) with reference to the target chromaticity chromaticity (x, y). Select the menus: Device Save To Memory, then select [Yes] and press the [ENTER] key. For each lamp mode “High”, “Middle”, “Middle”, “Low”, repeat the steps 2 to 7 and adjust. →
→
→
VIDEO IN color temperature: high 1. 2. 3.
Change the input channel to VIDEO, VIDEO, then input video signal to VIDEO IN. IN. Select the menus in service mode: Device W/B High. Copy the adjusted values of GAIN R/B/G and BIAS R/B/G R/B/G in “INPUT A color color temperature: high” to to each item. 4. Input the 10step video signal to the VIDEO VIDEO IN, then then perform the visual check the chromaticity of each step. 5. When the chromaticity chromaticity varies widely, widely, perform the adjustment below. below. If not, proceed to next section. 6. Change the input signal to the 80% flat field video signal. 7. Adjust the GAIN R and GAIN G until the target chromaticity chromaticity.. Target chromaticity (x, y): 0.284, 0.298 8. Change the input signal to the20% flat field video signal. 9. Adjust the BIAS R and BIAS G until the target chromaticity chromaticity.. Target chromaticity (x, y): 0.284, 0.298 10. Repeat steps 6 to 9 until the chromaticity chromaticity (x ?0.002, y ?0.002) with reference to the target chromaticity chromaticity (x, y). 11. Select the menus: Device Save To Memory, then select [Yes] and press the [ENTER] key. 12. For each lamp mode “High”, “Middle”, “Low”, “Low”, repeat the steps 6 to 11 and adjust. →
→
→
2-6 (E)
VPL-SW536
VIDEO IN color temperature: middle 1. 2.
Select the menus in service mode: Device W/B Middle. Copy the adjusted values of GAIN R/B/G and BIAS R/B/G R/B/G in “INPUT A color color temperature: middle” middle” to each item. 3. Input the 10step video signal to the VIDEO IN, then perform perform the visual check the chromaticity chromaticity of each step. 4. When the chromaticity chromaticity varies widely widely,, perform the adjustment below. below. If not, proceed to next section. 5. Change the input signal to the 80% flat field video signal. 6. Adjust the GAIN R and GAIN G until the target target chromaticity. chromaticity. Target chromaticity (x, y): 0.294, 0.310 7. Change the input signal to the 20% flat field video signal. 8. Adjust the BIAS R and BIAS G until the target chromaticity chromaticity.. Target chromaticity (x, y): 0.294, 0.310 9. Repeat steps 5 to to 8 until the chromaticity (x ?0.002, y ?0.002) with reference to the target chromaticity chromaticity (x, y). 10. Select the menus: Device Save To Memory, then select [Yes] and press the [ENTER] key. 11. For each lamp mode “High”, “Middle”, “Low”, “Low”, repeat the steps 5 to 10 and adjust. →
→
→
VIDEO IN color temperature: low 1. 2.
Select the menus in service mode: Device W/B Low. Copy the adjusted values of GAIN R/B/G and BIAS R/B/G R/B/G in “INPUT A color color temperature: low” to each item. 3. Input the 10step video signal to the VIDEO IN, then perform perform the visual check the chromaticity chromaticity of each step. 4. When the chromaticity chromaticity varies widely widely,, perform the adjustment below. below. If not, finish the adjustment. 5. Change the input signal to the 80% flat field video signal. 6. Adjust the GAIN B and GAIN G until the target target chromaticity. chromaticity. Target chromaticity (x, y): 0.313, 0.329 7. Change the input signal to the 20% flat field video signal. 8. Adjust the BIAS B and BIAS G until the target chromaticity chromaticity.. Target chromaticity (x, y): 0.313, 0.329 9. Repeat steps 5 to to 8 until the chromaticity (x ?0.002, y ?0.002) with reference to the target chromaticity chromaticity (x, y). 10. Select the menus: Device Save To Memory, then select [Yes] and press the [ENTER] key. 11. For each lamp mode “High”, “Middle”, “Low”, “Low”, repeat the steps 5 to 10 and adjust. →
→
→
VPL-SW536
2-7 (E)
2-4. Software Update 2-4-1. Preparation Required equipment/Tools
. . . .
Personal computer computer (PC) RS-232C cross cross cable Sub Flash upgrader upgrader for Sony Projector: Updater for Sub USB memory: USB2.0 supported, support ed, Free space more than 64 MB, FAT formatted (expect for exFAT)
n For obtaining the each application and version upgrade file, contact your local Sony Sales Of fice/Service Center.
Connection
RS-232C connector PC
RS-232C RS-23 2C cross cable cable
2-8 (E)
VPL-SW536
Preparation 1. 2. 3. 4. 5. 6.
Set the the Standby Mode to “Standard” in the Connection/Power menu. (Refer to Operating Instructions.) Enter the service service mode. mode. (Refer (Refer to to Section Section 2-3-2.) 2-3-2.) Select the menus in the the following following order: order: Device Device → Other → 232C (38.4 k = 0/19.2 k = 1/9.6 k = 2). Then set the value to “0”. Install each application to PC. Disconnect the power cord of this unit. Connect this unit with with PC PC referring referring to the connection figure.
2-4-2. Main (Scan Converter) 1.
Copy the files to be written into the root folder of the USB memory. memory. The example for VPL-SW*** V1.00 1.01 sw*av1001a.bin, sw*av1001a.bin.sum, sw*bv1001a.bin, sw*bv1001a.bin.sum, sw*dv1001a.bin, sw*dv1001a.bin.sum, sw*kv1001a.bin, sw*kv1001a.bin.sum, update.inf The example for VPL-SW*** V1.01 V1.02 sw*av1002a.bin, sw*av1002a.bin.sum, update.inf 2. Connect the power power cord to this unit and make it standby standby state, then wait about thirty seconds. 3. Connect the USB memory to the USB A connector connector on the rear side of this unit while holding holding down the [INPUT] key. 4. After five seconds, the ON/STANDBY ON/STANDBY indicator blinks rapidly in green, then remove the finger from the [INPUT] key. The writing is executed. After completed, the ON/ST ON/STANDBY ANDBY indicator lights in red. →
→
n 5.
When the ON/ST ON/STANDBY ANDBY indicator blinks twenty times in red, the writing is failed. Repeat from step 3. Disconnect the power cord.
VPL-SW536
2-9 (E)
2-4-3. Sub 1.
Copy the three files ru2vXXXXX.dli, 5212.inf, and ru2vXXXXX.mot into the same folder of application file Flash.exe.
n 2.
3. 4. 5.
6. 7. 8. 9. 10. 11.
XXXXX means version number. Double-click Flash.exe to start the application. Application name: Sub Flash Upgrader for Sony Projector File name: Flash.exe Check ru2vXXXXX.dli, ru2vXXXXX.dli, 5212.inf, ru2vXXXXX.mot ru2vXXXXX.mot are selected selected in download information information file, MCU Type setting, and ROM File Name respectively respectively.. Click the [Setting] button of Com. The window for operation frequency and bit rate is displayed. Set the following items. Bit rate: 38,400 bit/s Serial port: Serial port number/USB port number used for connecting PC Time out: Arbitrary (Communication retrial time. default: 5 sec.) Select “UserProgram Mode”. Click the [Start] button. The start window is displayed. Click the [OK] button. The “Please AC Plug In” window is displayed. Connect the power cord. Click the [OK] button. The writing starts, and the write window is displayed. The End window is displayed. (Upgrade completed) completed)
2-10 (E)
VPL-SW536
2-5. Quick Access 2-5-1. Preparation Required equipment/Tools
. . .
Personal computer (PC): RS-232C interface equipped RS-232C cross cross cable QuickAccess2: Executable: QuickAccess2.exe
n For obtaining QuickAccess2, please contact your local Sony Sales Of fice/Service Center.
Preparation 1. 2.
Install the QuickAccess2 in PC. Connect this this unit with PC. PC. (Refer (Refer to Section 2-4-1.) 2-4-1.)
2-5-2. Acquisition of 3Dgamma/LookUpT 3Dgamma/LookUpTable/Main/Opt able/Main/Opt unit Data 1. 2. 3. 4. 5. 6 7. 8 9. 10. 11.
12.
13. 14. 15. 16.
Connect the power cord and set this unit to standby state. Press the I/O button on this this unit. The lamp lights and the image is displayed. Double-click QuickAccess2.exe to start the application. Select a target target model on the Model pull-down pull-down menu. menu. Select Save on the Load/Save pull-down menu. Select the data type (3Dgamma/LookUpT (3Dgamma/LookUpTable/Main/Opt able/Main/Opt unit) on the Data Type pull-down menu. Click the [Next] button. Click the [Browse...] button. The file selection window is displayed. Select the destination file for the obtained data. Click the [Next] button. Select the serial port used for connecting PC on the Serial Serial Port pull-down menu. Upper line: Serial port number used for connecting PC Lower line: 38400 Click the [Next] button. The window displaying the model name of this unit, serial number, and the file path of the destination of the obtained data to save is displayed. Click the [OK] button. The saving starts. Completed is displayed after completed. Press the I/O button and set this unit to standby state. Disconnect the power cord. Click the [Complete] button.
VPL-SW536
2-11 (E)
2-5-3. Acquisition of NVM Data 1. 2. 3. 4. 5. 6. 7.
8. 9. 10. 11 12. 13.
14. 15. 16.
Connect the power cord and set this unit to standby state. Double-click QuickAccess2.exe to start the application. Select a target target model on the Model pull-down pull-down menu. menu. Select Save on the Load/Save pull-down menu. Select NVM on the Data Type pull-down pull-down menu. menu. Click the [Next] button. Select the serial port used for connecting PC on the Serial Port Port pull-down menu. Upper line: Serial port number used for connecting PC Lower line: 38400 Click the [Next] button. Select “SA “SAVE_ALL” VE_ALL” on the Save field. Check the Verify Verify check box. Click the [Browse...] button. The file selection window is displayed. Set the destination file for the obtained data. Click the [Next] button. The acquisition starts. After completed, The massage “V “Verify erify Success! Reading Model Name, Serial Number, NVM Map Version and NVM Data Version is successful.” is displayed. Click the [OK] button. Completed is displayed. Disconnect the power cord. Click the [Complete] button.
2-12 (E)
VPL-SW536
2-5-4. Writing of 3Dgamma/LookUpT 3Dgamma/LookUpTable/Main/Opt able/Main/Opt unit Data 1. 2. 3. 4. 5. 6 7. 8. 9. 10. 11.
12.
13. 14. 15. 16.
Connect the power cord and set this unit to standby state. Press the I/O button on this this unit. The lamp lights and the image is displayed. Double-click QuickAccess2.exe to start the application. Select a target target model on the Model pull-down pull-down menu. menu. Select Load on the Load/Save pull-down menu. Select the data type (3Dgamma/LookUpT (3Dgamma/LookUpTable/Main/Opt able/Main/Opt unit) on the Data Type pull-down menu. Click the [Next] button. Click the [Browse...] button. The file selection window is displayed. Select the file to be written. Click the [Next] button. Select the serial port used for connecting PC on the Serial Serial Port pull-down menu. Upper line: Serial port number used for connecting PC Lower line: 38400 Click the [Next] button. The window displaying the file path, model name written in file, unit serial, serial number model name of this unit, and serial number is displayed. Click the [OK] button. The writing starts. Completed is displayed after completed. Press the I/O button and set this unit to standby state. Disconnect the power cord. Click the [Complete] button.
VPL-SW536
2-13 (E)
2-5-5. Writing of NVM Data 1. 2. 3. 4. 5 6. 7.
8. 9. 10. 11 12. 13.
14. 15. 16.
Connect the power cord and set this unit to standby state. Double-click QuickAccess2.exe to start the application. Select a target target model on the Model pull-down pull-down menu. menu. Select Load on the Load/Save pull-down menu. Select NVM on the Data Type pull-down menu. Click the [Next] button. Select the serial port used for connecting PC on the Serial Port Port pull-down menu. Upper line: Serial port number used for connecting PC Lower line: 38400 Click the [Next] button. Select “ALL” on the Load field. Check the Verify Verify check box. Click the [Browse...] button. The file selection window is displayed. Set the destination file for the writing data. Click the [Next] button. The writing starts. After completed, The massage “Turn Off and On the AC, and then Power On to to enable the new settings.” is displayed. Click the [OK] button. Completed is displayed. Disconnect the power cord. Click the [Complete] button.
2-14 (E)
VPL-SW536
2-6. Adjustment Item Initialize Data Initialize data 1 Menu Title
Item Name
Memory Name Set Memory
Sub Micro N o M em em or or y Memory
S ta tat us us Memory
Eco Memory
Picture Memory All Channels Dyna Dy nami mic c St Stan anda dard rd
Picture
Pres Pr esen en
Blackboard
Game
Cinema
80
70
*1
Picture Mode Reset Contrast
90
80
80
90
Brightness
50
50
50
50
70
50
Color
60
50 50
50 50
50
50 50
50
50
50
Hue Color Temp.
50
50
LOW
L OW LO
7
5
PRESENTATION PRESENT ATION PRESENTATION PRESENTATION
50
50
MIDDLE
LOW
5
4
Custom1 Gain R
0
G
0
B
0
Bias R
0
G
0
B
0
Custom2 Gain R
0
G
0
B
0
Bias R
0
G
0
B
0
Custom3 Gain R
0
G
0
B
0
Bias R
0
G
0
B
0
Sharpness Gamma Mode Screen
5
GRAPHICS1 GRAPHICS2 GRAPHICS1
Wide Mode(SD)
4_3
Wide Mode(HD)
16_9
Wide Mode(PC)
FULL_1
7
BLACK_BOARD GRAPHICS2 GRAPHICS2
Adjust Signal APA Dot Phase
*1
Pitch
*1 *1
Shift Function
Volume MIC Volume Speaker
30 0 ON
SmartAPA
AUTO
CC Display
OF F
Lamp timer setting Operation
Lauguage
ENGLISH
Status
ON
Security Lock
OF F
Control Key Lock
OF F
(Continue to Next page) VPL-SW536
2-15 (E)
Menu Title
Item Name
Memory Name Set Memory
Sub Micro N o M em emo ry ry Memory
St at atu s Memory
Eco Memory
Picture Memory All Channels Dyna Dy nami mic c St Stan anda dard rd
C on onn ec ec titi on on Po Po we we r
Pres Pr esen en
Blackboard
Game
Cinema
L AN AN Se Set titi ng ng IP Address Setup
AUTO (DHCP)
IP Address Subnet Mask Default Gateway Primary DNS Secondary DNS Apply MAC Address WLAN Setting
ON
WLAN SSID IP Address Encode system Input-A Signal Sel.
AUTO
ECO Lamp Mode
STANDARD
Auto Power Saving With No Input
STANDBY
With Static Signal
Lamp Dimming
10_MIN
Standby Mode
LOW
Direct Power On Installation
Image Flip Installation Attitude
Information
LAMP_DIMMING
OFF OFF Link to Image Flip
High Altitude
OFF
V Keystone
AUTO
Model Name
Display only
Serial Number
Display only
fH
Display only
fV
Display only
signal info
Display only
signal info
Display only
Main RO ROM Ve Version
Display on only
NVM Version
Display only
Sub RO ROM Ve Version
Display on only
Lamp Timer
Display only
Operation Timer
Display only
Prev. La Lamp Ti Timer
Display on only
*1: “Dot Phase, Pitch, Shift” in the “Adjust Signal” menu have t he initial value respectively in accordance with the input signal (PRESET MEMORY No.). n There are nonadjustable items in accordance with the input signal.
2-16 (E)
VPL-SW536
Initialize data 2 Device Name
Item Name
Memory Name Set Memory
A/D Converter
ADC/
Sub Micro Memory
R Gain (Other)
Status Memory
Channel Memory Video
S Video
Input-A
Input-B
227
279
391
391
R Gain (VideoGBR)
390
R Gain (Component 15k)
306
R Gain (Component 30k)
305
R Gain (Component HD)
303
G Gain (Other)
32
225
G Gain (VideoGBR)
385
G Gain (Component 15k)
283
G Gain (Component 30k)
283
G Gain (Component HD) 275
Display Engine
Other
DE/
Other/
32
388
B Gain (VideoGBR)
391
B Gain (Component 15k)
301
B Gain (Component 30k)
301
B Gain (Component HD)
302
Calibration P.Drv
387
284
B Gain (Other)
Panel Driver
388
No Memory
390
0
V Common R
197
V Common G
188
V Common B
185
Gain
215
LUT Enb
0
UF Enb
1
R SHP
351
G SHP
351
B SHP
351
DE/R REG H
0
DE/B REG H
0
DE/G PANEL LR
0
Pattern Enb
1
Pattern Type
0
Pattern R
1
Pattern G
1
Pattern B
1
X Tilt X Tilt C0
0
X Tilt C1
4096
X Tilt C2
_4096
All Black Input Mode
0
DDC Wrte En
0
Dimming Thresh
3
RS232C bps HDMI Range
0 0
Lamp Gain
n There are nonadjustable items in accordance with the input signal.
VPL-SW536
2-17 (E)
Section 3 Troubleshooting 3-1. Troubleshooting Connect the power cord to the unit.
Is the ON/STANDBY indicator blinking in red ?
No
Yes
The power unit is connected to CN500 on the C board?
No
Connect the harness securely.
Yes
Turn on the power. Is the harness broken? Replace the C board. (Refer to Section 1-3-8.)
No
Is the ON/STANDBY indicator blinking in green ?
No
Replace the harness.
No Replace the power unit. (Refer to Section 1-3-10.)
Yes
1
Yes
Does the projector lamp illuminated ?
Yes
Is any image projected ?
Yes
No
All black screen screen ?
Yes
4
No Replace the C board. (Refer to Section 1-3-8.)
4
Yes
Is the color abnormal or all white (all black)?
No
Does the unit recover?
Yes
End
3 No Replace the optical block assembly. (Refer to Section 1-3-16.)
VPL-SW536
3-1 (E)
1
Does the LAMP/COVER indicator blink 2 times ?
Yes
Check the lamp cover.
No
Does the LAMP/COVER indicator blink 3 times ?
Yes
2
No
Does the ON/STANDBY red indicator blink 2 times ?
Yes
1. Check the fan rotation. 2. Clean the filter.
Yes
1. Check the fan rotation. 2. Check the fan connector connector..
No
Does the ON/STANDBY red indicator blink 4 times ?
No
Does the ON/STANDBY red indicator blink 6 times ?
Yes
Replace the power unit. (Refer to Section 1-3-10.)
No
Does the ON/STANDBY red indicator blink 14 times ?
No
Yes
Check the temperature sensor board. (TL and TA boards).
Does the projector illuminate ?
Yes
End
No Replace the C board. (Refer to Section 1-3-8.)
Replace the C board. (Refer to Section 1-3-8.)
3-2 (E)
VPL-SW536
2
Is the power unit (ballast) connected to CN106 on the C board with the harness normally ?
No
Connect the harness securely securely..
Yes
Is the harness between the lamp and power unit (ballast) is normal ?
No Connect the harness securely securely..
Yes
Yes Is the lamp broken ?
Replace the lamp.
No
Does the unit recover after the power unit (ballast) replacement?
Yes End
No Replace the C board. (Refer to Section 1-3-8.)
VPL-SW536
3-3 (E)
3
Is screen dark ?
Yes
Replace the lamp.
No Is screen bright normal ? Replace the S prism assembly. (Refer to Section 1-3-22.)
Yes
Yes
End
Is the color abnormal? No No
Clean the lens and the panel to remove dust.
Does the unit recover? Does screen flicker ?
Yes
No
Perform the V COM adjustment. (Refer to Section 2-3-3.)
No
Replace the C board. (Refer to Section 1-3-8.)
Is there any trouble in IR remote control?
No
Check the HB board and harness.
Yes No problem. The set is normal. Check another device and cable.
4
Check the LCD connectors.
Does the flexible flat cable connect securely?
No
Connect the flexible flat cable securely?
Yes Replace the C board or optical block assembly assembly.. (Refer to Sections 1-3-8 and 1-3-16.)
3-4 (E)
No
Does the unit recover?
Yes
End
VPL-SW536
Section 4 Spare Parts 4-1. Notes on Repair Parts
1. Safety Related Components Warning
!
w
!
Components marked ! are are critical to safe operation. Therefore, specified parts should be used in the case of replacement.
2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts commonality and improvement.
3. Stock of Parts Parts marked with “o” at SP (Supply Code) column of the spare parts list may not be stocked. Therefore, the delivery date will be delayed.
4. Harness Harnesses with no part number are not registered as spare parts.
The components identified by mark contain confidential information. Strictly follow the instructions whenever the components are repaired and/or replaced.
VPL-SW536
4-1
Top Cover Block 4-2. Exploded Views
BVTP3 x 12
13
18
BVTP 3 x 12
7 2
To C board
BVTP 3 x 12
6 1
9
12
20 3
A
11
5 19
16 17
15
10
17
8
14
A
4
4-2
VPL-SW536
Top Cover Block No.
Part No.
SP Description
1 2 3 4 5
A-1914-406-A A-1914-407-A A-1914-409-A X-2583-916-1 ! X-2586-092-1 X-2586-092-1
s s s s s
MOUNTED CIRCUIT BOARD, HA MOUNTED CIRCUIT BOARD, HB MOUNTED CIRCUIT BOARD, U ASSY, LAMP COVER ASSY, TOP COVER
6 7 8 9 10
1-969-017-11 1-969-018-11 4-172-393-01 4-400-477-01 4-400-479-01
s s s s s
SUB HARNESS (HA TO C) SUB HARNESS (HA TO HB/U) SCREW (M3), STOPPER GUIDE, LED IR WINDOW
11 12 13 14 15
! 4-400-480-01 4-400-480-01 ! 4-400-481-01 4-400-481-01 ! 4-400-484-01 4-400-484-01 ! 4-400-497-01 4-400-497-01 ! 4-400-505-02 4-400-505-02
s s s s s
BUTTON ARROW KEY DOOR, FILTER DOOR, DIAL COVER, ZOOM
16
17 18 19 20
4-409-076-51 s EMBLEM (For VPL-SW536) 4-409-076-61 s EMBLEM (For VPL-SX536) 4-409-076-71 s EMBLEM (For VPL-SW526) 4-414-186-01 s HINGE, DOOR 4-417-067-01 s CUSHION 4-417-068-01 s CUSHION TOP COVER 4-420-084-01 s TAPE, SPEAKER 7-685-648-79 s SCREW +BVTP
VPL-SW536
3X12 TYPE2 IT-3
4-3
Bottom Cover Block 105
BVTP3 x 12
107
106
PSW3 x 8 111 11 1
101
110
111 11 1 111 11 1
109
BVTP 3 x 12
BVTP 3 x 12
108
104 113
102
103
112
4-4
VPL-SW536
Bottom Cover Block No.
Part No.
SP Description
101 102 103 104 105
! X-2586-470-1 X-2586-470-1
4-400-404-02 4-400-488-01 4-400-490-01 4-400-493-01
s s s s s
ASSY, BOTTOM COVER HOLDER, FILTER FILTER A FILTER B FOOT, REAR
106 107 108 109 110
4-400-494-01 4-400-495-01 4-408-045-01 4-410-404-01 ! 4-413-327-01 4-413-327-01
s s s s s
ADJUSTER COVER ADJUSTER TAPE, COVER GLASS SHEET, BOTTOM LABEL, CAUTION
111 112 113
! 4-447-820-01 4-447-820-01
4-420-084-01 s TAPE, SPEAKER s COVER, GLASS WINDOW 4-453-154-01 s GLASS, COVER (MC)
7-682-948-01 s SCREW +PSW 3X8 7-685-648-79 s SCREW +BVTP 3X12 TYPE2 IT-3
VPL-SW536
4-5
Board Block
PSW3 x 8
To Lamp 203
PSW3 x 8 205
C 210
To TL board To DC fan To DC fan
To DC fan
PSW 3 x 8
201
PSW3 x 8
PSW 3 x 8
To HA board bo ard To TA board/V board A To DC fan To DC fan To HA board
205 208 204
213
211 215
PSW 3 x 8
B
D
PSW3 x 8 D
209
PSW 3 x 8
212
PSW 3 x 8
To Thermal fuse
PSW 3 x 8 202
C
PSW 3 x 8 PSW 3 x 8
A
PSW3 x 8
207
214
B K3 x 10
206
PSW3 x 8 PSW3
8
x
PSW4 x 8
4-6
VPL-SW536
Board Block No. 201
202 203 204 205
Part No.
SP Description
A-1914-404-A s MOUNTED CIRCUIT BOARD, (For VPL-SW536) A-1914-412-A s MOUNTED CIRCUIT BOARD, (For VPL-SX536) A-1914-413-A s MOUNTED CIRCUIT BOARD, (For VPL-SX526) A-1914-405-A s MOUNTED CIRCUIT BOARD, ! 1-474-253-22 1-474-253-22 s POWER UNIT ! 1-474-375-12 1-474-375-12 s POWER UNIT 1-500-082-11 s CLAMP, SLEEVE FERRITE
206 207 208 209 210
! 1-821-584-11 1-821-584-11 ! 1-858-891-11 1-858-891-11 ! 1-968-122-11 1-968-122-11
s s s 1-969-014-11 s 1-969-015-11 s
211 212 213 214 215
1-969-016-11 4-400-487-31 ! 4-400-503-31 4-400-503-31 4-461-208-01 4-673-018-02
s s s s s
C C C Q
INLET, AC (WITH NOISE FILTER) SPEAKER(16W) SUB HARNESS (PS 2P) SUB HARNESS (11P) SUB HARNESS (LPS 5P) SUB HARNESS (V/TA TO C) SHEET, CONNECTOR PANEL, CONNECT CUSHION WASHER SCREW SPECIAL HEAD
7-682-249-09 s SCREW +K 3X10 7-682-948-01 s SCREW +PSW 3X8 7-682-961-01 s SCREW +PSW 4X8
VPL-SW536
4-7
DC Fan and Lamp Block To C board
307
To C board
307
PSW 3 x 8
To Power unit (Ballast)
304
To G board
PWH 3 x 10
To C board
301 302
305
306
BVTP 3 x 12
PSW3 x 8 303
307
PSW 3 x 8
No. 301 302 303 304 305 306 307
Part No.
PSW 3 x 8
To C board
SP Description
A-1914-410-A s s s s 1-966-013-11 s
! 1-839-597-11 1-839-597-11 ! 1-855-143-11 1-855-143-11 ! 1-855-147-11 1-855-147-11
MOUNTED CIRCUIT BOARD, TL LAMP CONNECTOR ASSY FAN, DC FAN, DC (80 SQUARE) SUB HARNESS (TL TO C)
1-968-119-11 s SUB HARNESS (FUSE 3P) 4-408-035-01 s TAPPING SHAFT 7-682-948-01 s SCREW +PSW 3X8 7-685-648-79 s SCREW +BVTP 3X12 TYPE2 IT-3 7-685-903-31 s TAPPING +PWH 3X10 TYPE2 N-S
4-8
VPL-SW536
S Lens Block PSW3 x 8 PSW3 x 8 407
401
To C board BVTP 3 x 12
PSW 3 x 8
406
To C board
405
To C board BVTP 3 x 12 BVTP 3 x 12 402
BVTP 3 x 12
VPL-SX536 only BVTP3 x 12
403 404
406
No. 401 402 403 404 405 406 407
Part No.
SP Description
A-1866-054-A A-1914-408-A A-1914-411-A ! 1-855-141-11 1-855-141-11 ! 1-855-142-21 1-855-142-21
s s s s s
LENS ASSY, S MOUNTED CIRCUIT BOARD, V MOUNTED CIRCUIT BOARD, TA FAN, DC (L) FAN, DC (R)
4-400-491-01 s CUSHION SIROCCO A 4-461-208-01 s CUSHION WASHER
PSW3 x 8 BVTP3 x 12
7-682-948-01 s SCREW +PSW 3X8 7-685-648-79 s SCREW +BVTP 3X12 TYPE2 IT-3
VPL-SW536
4-9
Optics Block
508
501
B2 x 5
B2 x 5 507 504 502
B2 x 5 506 503
509
505
The illustration indicates VPL-SX536.
4-10
VPL-SW536
Optics Block No.
Part No.
501 502
A-1797-892-A s CONVERTER, P/S A-1863-971-A s IN-POLARIZER ASSY (B), S (For VPL-SX536) A-1863-978-A s PANEL ASSY (B), POLARIZATION (For VPL-SW536/SW526) A-1866-055-A s IN-POLARIZER ASSY (R), S (For VPL-SW536/SW526) A-1866-060-A s IN-POLARIZER ASSY (R), S (For VPL-SX536) A-1866-056-A s IN-POLARIZER ASSY (G), S (For VPL-SW536/SW526) A-1866-061-A s IN-POLARIZER ASSY (G), S (For VPL-SX536) A-1930-578-A s PRISM ASSY(S075MC), S (For VPL-SW536) A-1930-579-A s PRISM ASSY(S063MC), S (For VPL-SX536) A-1930-580-A s PRISM ASSY(S075-25MC), S (For VPL-SW526)
503
504
505
506
507
508 509
SP Description
A-1866-058-A s UNIT ASSY(S075), S (For VPL-SW536) A-1866-063-A s UNIT ASSY(S063), S (For VPL-SX536) A-1887-606-A s UNIT ASSY(S075-25), S (For VPL-SW526) A-1930-581-A s OPTICS BLOCK ASSY(S075MC), S (For VPL-SW536) A-1930-582-A s OPTICS BLOCK ASSY(S063MC), S (For VPL-SX536) A-1930-583-A s OPTICS BLOCK ASSY(S075-25MC),S (For VPL-SW526) A-1900-580-A s COVER (FE) 4-382-854-11 s SCREW (M3X10), P, SW (+) 7-621-771-06 s SCREW +B
VPL-SW536
2X5
4-11
4-3. Packing Materials & Supplied Accessories ---------------------------------------PACKING MATERIALS & SUPPLIED ACCESSORIES ---------------------------------------*1:[For SY] *2:[For CN] Ref. No. or Q'ty Part No.
SP Description
1pc *2 A-1933-696-A 1pc 1-490-463-11 1pc *2 ! 1-839-058-11 1-839-058-11 1pc *2 4-420-333-01 1pc *2 4-420-334-01
s s s s s
WALL MOUNT BRACKET ASSY REMOTE COMMANDER (RM-PJ8) AC POWER-SUPPLY CORD (For CN) COVER, WALL PLATE ACCESSORIES
1pc 4-437-934-03 s APPLICATION, CD-ROM 1pc *1 ! 4-453-100-01 4-453-100-01 s PACK, CD-ROM OPERATING,INSTRUCTIONS (JAPANESE, ENGLISH, FRENCH, SPANISH, GERMAN, ITALIAN, SIMPLIFIED CHINESE, RUSSIAN) NOTICES FOR THE SOFTWARE LICEN (JAPANESE, ENGLISH, FRENCH, SPANISH, GERMAN, ITALIAN, SIMPLIFIED CHINESE, RUSSIAN) 1pc *2 ! 4-461-020-11 4-461-020-11 s INSTALLATION INSTRUCTIONS (SIMPLIFIED CHINESE) 1pc *2 ! 4-461-525-01 4-461-525-01 s OPERATING INSTRUCTIONS (SIMPLIFIED CHINESE)
4-12
VPL-SW536
Overall
Overall
Section 5 Block Diagrams
C
INPUT A
RGB
D-SUB2_R/G/B 3 D-SUB2_H/V 2 WP_DDC
SPI BUS
RGB_30bit, HS, VS, CLK, DE
HDMI EEPROM
ANALOG FRONT END
WP_DDC
BUFF EEPROM
INPUT C
D-SUB1_R/G/B 3 D-SUB1_H/V 2
BUFF EEPROM
DISPLAY PORT
S-Y, S-C
2
RGB/YPBPR
INPUT B
LVDS BUS
CVBS
VIDEO IN S VIDEO IN
LVDS BUS
SPI_CLK, SW SPI_TXD, SPI_RXD, SPI_CS0/1 5
HDMI
I2C BE
PANEL DRIVER
TG
S T L C _ E E E S N D E A R P I_ _ _ P E V S D
R_12Phase
12
PANEL R
G_12Phase
12
PANEL G
B_12Phase
12
PANEL B
TG
VIDEO AMP
3
36
FLASH_WP
SPI FLASH
WP_DDC
Q
LCD TG/ LU/WB/UF
MON_OUT_R/G/B OUTPUT
MONITOR
MON_OUT_H/V
2
SYNC SELECTOR
BUFF
LAMP_CONTROL
S VIDEO IN/ VIDEO IN INPUT B
L (MONO) AUDIO R AUDIO
SCI LAMP_CONT, LAMP_COVER
T R A U
VIDEO_L
MAIN CPU
VIDEO_R
BUFF
D-SUB_L/R
2 PRE AMP
MIC IN
I NP NP UT UT A
A UD UD I O SPEAKER
OUTPUT
LAMP_UART
SUB CPU
AUDIO CODEC
D-SUB_L/R AUDIO AMP
SW
RESET, NVM_WP
MAIN NVM
LAMP FAN DRV 2 FAN_PROT, FAN_DET_CONT, FAN_STOP_PW 3
2 SP_MUTE
SLOW DAC
FAN_CONT0/1/2/3/4
5
BUFF
RS-232C DRIVER
RS-232C
DC FAN (INTAKE)
DC FAN (EXHAUST)
E T C U D M D _ _ P P S W
, N E _ T 0 U L O E _ S N T O C M A
S U T , A S T U S T _ , B A E L S T G E S S U _ N _ W E A E N G H C I _ N C _ V C T 2 A E 3 H X D 2 C E
DC FAN (LAMP)
UART
O I P G R E T S B O R
KEY 0 PHY
T N I _ Y H P
FAN DRV
FAN DRV
UART SW
USB
LAN
FAN DRV
FAN DRV
BUFF AMP
AUDIO
POWER UNIT (BALLAST)
SUB 3.3V
I2C BUS2
SDATA, SCLK, LRCK, MCLK 4
2
O I P G Z A P O T
SLOW ADC
RMII
KEY 1
SUB 3.3V PROTECTOR
PANEL TEMP
G SENSOR
UART
I2C BUS1 TOPAZ GPIO ROBSTER GPIO
N O _ N R O E _ O W C O E P
V
HB FILTER COVER
POWER LED SIRCS
HA
U KEY
TA LAMP COVER
AMBIENT TEMP
TL LAMP TEMP
POWER UNIT
THERMAL FUSE
Overall VPL-SW536
5-1
5-1
Frame Wiring
Frame Wiring
Section 6 Frame Wiring 1
CN201
S VIDEO S VIDEO IN/ VIDEO IN
!
CN1500
SPEAKER
J200 VIDEO CN1400 J1500 AUDIO
INPUT A
E L B I X E L F
PANEL R
E L B I X E L F
PANEL G
E L B I X E L F
PANEL B
CN200 CN1401 RGB/YPBPR
INPUT B
RGB
I NP UT C
H DM I
C CN400
2
CN1402
CN801
Note: The components components identified by mark contain confidential information. Strictly follow the instructions whenever the components are repaired and/or replaced.
CN802
CN803 LAN
CN109
CN5
3
TL
J202 S VIDEO IN/ VIDEO IN
CN108
L (MONO)
CN7
TA
AUDIO R J201
INPUT B
AUDIO
CN201
J200 AUDIO OUTPUT
CN100
CN1
V
Q CN202
4
CN111
MONITOR CN104
J203
CN21
CN22
HA
MIC IN
CN31
HB
CN107
CN200 RS-232C CN500
CN106
CN1600
CN1601
CN1602
CN1603
CN1604
CN33
U ! AC IN
!
5 CN101
CN202
!
X2 CN102
X1
!
POWER UNIT
X3
! !
DC FAN
DC FAN
DC FAN
DC FAN
DC FAN
Frame Wiring
Frame Wiring
Section 6 Frame Wiring 1
CN201
S VIDEO S VIDEO IN/ VIDEO IN
!
CN1500
SPEAKER
J200 VIDEO CN1400 J1500 AUDIO
INPUT A
E L B I X E L F
PANEL R
E L B I X E L F
PANEL G
E L B I X E L F
PANEL B
CN200 CN1401 RGB/YPBPR
INPUT B
RGB
I NP UT C
H DM I
C CN400
2
CN1402
CN801
Note: The components components identified by mark contain confidential information. Strictly follow the instructions whenever the components are repaired and/or replaced.
CN802
CN803 LAN
CN109
CN5
3
TL
J202 S VIDEO IN/ VIDEO IN
CN108
L (MONO)
CN7
TA
AUDIO R J201
INPUT B
AUDIO
CN201
J200 AUDIO OUTPUT
CN100
CN1
V
Q CN202
4
CN111
MONITOR CN104
J203
CN21
CN22
HA
MIC IN
CN31
HB
CN107
CN200 RS-232C CN500
CN106
CN1600
CN1601
CN1602
CN1603
CN1604
CN33
U ! AC IN
!
5 CN101
CN202 CN102
! CN201
X2
POWER UNIT
X1
!
POWER UNIT (BALLAST)
X3
! DC FAN (INTAKE)
!
!
LAMP
THERMAL FUSE
DC FAN DC FAN DC FAN DC FAN (INTAKE) (EXHAUST) (EXHAUST) (LAMP)
!
!
!
!
Frame Wiring 6-1
VPL-SW536
A
B
C
D
6-1
E
F
G
H
SAFETY CHECK-OUT
After correcting the original service service problem, perform the following safety checks before releasing the set to the customer : Check the metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 3.5 mA. Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. WT-540A. Follow the manufacturers’ instructions to use these instruments. 2. A battery-operated AC milliammeter. milliammeter. The Data Precision 245 digital multimeter is
SAFETY CHECK-OUT
After correcting the original service service problem, perform the following safety checks before releasing the set to the customer : Check the metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 3.5 mA. Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. WT-540A. Follow the manufacturers’ instructions to use these instruments. 2. A battery-operated AC milliammeter. milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter.. The “ limit” indication is 5.25 V, so voltmeter analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 20 V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
0.15 μF
1.5 kZ
AC voltmeter (5.25V)
Earth Ground Fig A. Using an AC voltmeter to check AC leakage.
VPL-SW536
VPL-SW536 (CN) VPL-SW536 (SY) VPL-SW526 (SY) VPL-SX536 (CN) VPL-SX536 (SY) J, E 9-878-441-02
Sony Corporation
Printed in Japan 2012. 12 32 ©2012
