VNSBN OM-3212401-0104

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Operation manual for A3 speed machine

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OM

Operation Manual Tetra Pak A3/Speed 648576-0400

m f . o r f _ 1 0 1 0 _ 4 0 4 2 1 2 3 _ M O 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

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Copyright © 2012 Tetra Pak Group

All rights reserved. No part par t of this document may be reproduced or copied in any form or by any without written permission from f rom Tetra Tetra Pak Packaging Solutions. and all Tetra Pak products are trademarks belonging to the Tetra Pak Group.

The content of this manual is in accordance with the design and construction of the machine or equipment at the time of publishing. Tetra Pak reserves the right to introduce design modificatio  Sign up to vote on this title without prior notice.

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Copyright © 2012 Tetra Pak Group

All rights reserved. No part par t of this document may be reproduced or copied in any form or by any without written permission from f rom Tetra Tetra Pak Packaging Solutions. and all Tetra Pak products are trademarks belonging to the Tetra Pak Group.

The content of this manual is in accordance with the design and construction of the machine or equipment at the time of publishing. Tetra Pak reserves the right to introduce design modificatio  Sign up to vote on this title without prior notice.

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The English language version of this document contains the original instructions. All other lang versions are translations of the original instructions.

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Series No./ Machine No.

Introduction

ii

Safety P Prrecau auti ti

1

Gen Ge neral ral Descri scri

2

Control Panels

3

Preparation

4

Start

5

Checks

6

Supply of Mate

7

Conversion

8

Stop

9

Care and Clea

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OM

Operation Manual

Tetra Pak A3/Speed 648576-0400

m f . o r f _ 1 0 1 0 _ 4 0 4 2 1 2 3 _ M O 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Machine or equipment configurations that this manual is valid for are described on the next page.

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i

This manual is valid for:

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TeM-9007_en

10

Ste teri rili liza zati tion on Li Liqu qu

11

Tec ech hnica ical Da Data


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Valid for: Name

Drawing Specification and Development Step

Additional Information

Tetra Pak A3/Speed

648576-0400

Optional Equipment: Headspace Unit


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Update Log for Doc. No. OM-3212401-0

This table shows all changes made to this manual, including ins rebuilding kits, added or removed pages. Page numbering on ad begins with UP. UP. Date

Installed Kit

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m f . o r f _ 1 0 1 0 _ 4 0 4 2 1 2 3 _ M O 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


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i Introducti

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i Intro

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About the Introduction Chapter

This chapter contains basic information about this manual and the rel Tetra Pak equipment.


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Table of

i Introduction

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Abbreviation Abbreviations s and Termino Terminology logy . . . . . . . . . . . . . .

Manual Information Information . . . . . . . . . . . . . . . . . . . . . . . . Delivered Manuals . . . . . . . . . . . . . . . . . . . . . . . . . Page Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page Numbering. . . . . . . . . . . . . . . . . . . . . . . . . . .

Typographical Conventions . . . . . . . . . . . . . . . . . Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine Machine Introduction Introduction . . . . . . . . . . . . . . . . . . . . . Intended Use of the Equipment Equipment . . . . . . . . . . . . .

Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Support Support and Feedback Feedback . . . . . . . . . . . . . . . . . . . . . m f . 1 0 _ 9 2 1 5 5 0 3 _ 1 0 n i 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Declaration of Conformity . . . . . . . . . . . . . . . . . . .

Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . CE Classification . . . . . . . . . . . . . . . . . . . . . . . . . . 3-A Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delivered Design Label . . . . . . . . . . . . . . . . . . . . .

Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sign up to vote on this title

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Hygiene. Hygiene. . . . . . . . . . . . . . .  . .Useful . . . . . .Not . .useful ........ Packaging Material. . . . . . . . . . . . . . . . . . . . . . . . .

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i Intro

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To Operate the Machine . . . . . . . . . . . . . . . . . . . . . . . i - 1


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Abbreviations and Ter

i Introduction

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Abbreviations and Terminology Terminology

m f . 1 0 _ 9 2 1 5 5 0 3 _ 1 0 n i 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Abbreviation/ Terminology

Meaning

ASU

Automatic Splicing Unit

B

Base (package shape)

CIP

Cleaning In Place

DE

Distribution Equipment

DIMC

Direct Injection Moulded Concept

ECM

Engineering Change Management

EM

Electrical Manual

HI

Headspace by gas Injection

HMI

Human Machine Interface

ICU

Integrated Cleaning Unit

IH

Induction Heating

JEID

Jaw and Event Identification

LED

Light Emitting Diode

LGV

Laser Guided Vehicle

LH

Left Hand

LC

Line Controller

LS

Longitudinal Seal(ing)

min

Minimum

max

Maximum

MKC

Mandatory Kit Corrective

MKS

Mandatory Kit Human and Product Safety

MM

Maintenance Manual

OK

Optional Kit

OE

Optional Equipment

OM

Operation Manual

PE

Polyethylene

PM RK

Packaging Material Sign up to vote on this title Right Hand  Useful  Not useful Rebuilding Kit

RM

Rebuilding Manual

RH

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Manual Information

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i Intro

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Manual Information

Tetra Pak recommends rec ommends reading all delivered manuals carefully. Make that the delivered manuals are available to personnel who operate or maintain the equipment.

It is important to keep this manual for the lifetime of the equipment a pass the manual on to any subsequent holder holder or user.

Any item that is named specifically in this manual is to be considered designated item for the equipment. Designated items are verified by T Pak for use with the equipment.

Tetra Pak will not be held responsible for f or any damage, loss, injury, injury, or caused by not following the instructions in the manuals that accompa equipment, or by a failure to use designated items specified in the ma that accompany this equipment.

Delivered Manuals Manuals delivered with this equipment: •

CM The Conversion Manual provides technicians with information o converting the equipment between different production modes.

•

EM The Electrical Manual provides technicians with information abo equipment’s electrical system.

•

IM The Installation Manual provides technicians with information re to safely install the equipment.

•

MM The Maintenance Manual provides technicians with information maintaining the equipment.

•

OM The Operation Manual manual provides the operator with inform on handling and operating the equipment before, during, and afte Sign up to vote on this title production.

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Manual In

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(Cont'd) •

SPC The Spare Parts Catalogue provides the information necess spare parts from Tetra Pak

•

TeM The Technical Manual provides technicians with informatio be: – information required to safely install the equipment – information required to maintaining the equipment – information about the machine’s/equipment’s electrical

– information necessary to order spare parts from Tetra Pa – other technical information.

m f . 1 0 _ 9 2 1 5 5 0 3 _ 1 0 n i 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

You're Reading a Preview Unlock full access with a free trial.

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Manual Information

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i Intro

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Page Layout

Every main page in a manual contains a header and a footer. The page contains the chapter name (1) and the section name (2). The page foo contains the page number (3), and the document number (4). See also Page Numbering section.

1

2

9.2 Technical Data

9 General






Doc. No. MM-2730517-0103

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Manual In

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Page Numbering A page number has three parts: •

chapter number (1)

•

consecutive page number (2) within the chapter

•

total number of pages (3) in the chapter.

4 - 11 (18) 1

2

3

1 Chapter number 2 Consecutive page number 3 Total number of pages

Typographical Conventions m f . 1 0 _ 9 2 1 5 5 0 3 _ 1 0 n i 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Controls on the operator panel, emergency stop devices, and pr are printed in CAPITAL LETTERS. You're Reading a Preview Menu names, button names and other text displayed in software Unlock.full access with a free trial. in courier Cross-references are underlined. Download With Free Trial

Symbols Symbols used in illustrations.

A pointer arrow indicates the position of a

A zoom arrow indicates that an object vie  the en enlarged. The arrow points towards Sign up to vote on this title of the object.  Useful  Not useful

A rotation movement arrow indicates rota movement of an object. The arrow points

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Machine Introduction

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i Intro

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Machine Introduction Intended Use of the Equipment

The intended use of this Tetra Pak equipment is to pack liquid food pr

All other use is prohibited. Tetra Pak will not be held responsible for or damage if the equipment is used for any other purpose than the int use described above.

Manufacturer This Tetra Pak equipment has been manufactured by Tetra Pak Packaging Solutions Via Delfini 1 41123 Modena Italy

Support and Feedback

If you encounter problems when operating this equipment or have oth inquiries, comments, or suggestions s uggestions for improvement, contact Tetra P

Declaration of Conformity

A copy of the Declaration of Conformity can be found in the Installat Manual. The signed Declaration of Conformity is delivered separatel the equipment.


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Ide

i Introduction

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Identification CE Classification

This equipment complies with the basic health and safety regul the European Economic Area (EEA).

3-A Compliance

This equipment complies with the 3-A Sanitary Standards for F Fillers, and Sealers of Containers for Fluid Milk and Fluid Milk Number 17-10.

Machine Plate

The illustration below shows an example of the machine plate a location on the equipment. The machine plate carries data need contacting Tetra Pak concerning this specific equipment.

Make sure that the equipment data in the front pages of this ma corresponds to the machine plate data and the machine specific

m f . 1 0 _ 9 2 1 5 5 0 3 _ 1 0 n i 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Sign up to vote on this title 1 Machine ty type 2 Package ty type 3 Draw Drawin ing g spe speci cifi fica catio tions ns

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Identification



i Intro

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Delivered Design Label

The illustration below shows an example of the deli vered design label location on the equipment. The delivered design label lists informatio tracking any rebuilding done to the electrical design, and any alteratio done in the electrical cabinet and to related electrical components. The delivered design label is filled in by the person performing the rebuilding or alteration.


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i Introduction

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Orientation

The illustration below shows the orientation of the equipment. T orientation information will be used throughout this manual. Th indicate the flow of material.

C

A

B m f . 1 0 _ 9 2 1 5 5 0 3 _ 1 0 n i 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

A B C D

Front Right ight-h -han and d side side Lef eftt-ha hand nd side side Back


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Hygiene

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i Intro

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Hygiene Packaging Material Avoid microbiological contamination of the packaging pac kaging material: •

Always Always protect protect your your packa packagin ging g mater material ial against against contam contamina inatio tion. n.

•

Always Always keep keep the the doors doors to to the the fillin filling g room room (area) (area) closed. closed. To pre contamination via air streams, never open a window when the ma in production.

•

Never Never clean clean the the floors floors or or the machine machine in in the the filling filling room room (area) (area) w machine is in production.

•

Prepare Prepare the the spli splicin cing g of of the the packag packaging ing materia materiall as late as poss possibl ibl

•

Disinf Disinfect ect your your hands hands befor beforee touch touching ing anythi anything ng that that may come come in contact with the product. Use code H disinfectant. See the Techn Data chapter.

•

Keep your hands clean lean..

•

Always Always wear some some type type of of hair hair pro protect tection ion (cap or hairn hairnet) et) and and clothes (preferably white).

•

Do not not wear wear a watch, watch, ring, ring, neckla necklace, ce, earr earring ings, s, or or any other other expos expos jewellery.

Steam Barrier in the Product Valve

The filling machine’s product valve employs a steam barrier to separ product supply line from the filling machine. The steam barrier allow machine and the product supply line to be independently sterilised to commercial sterility conditions. •

Never Never disen disengag gagee the the steam steam barrie barrierr, and and never never interr interrupt upt the steam steam when the filling machine or the product supply line is being brou the pre-sterilization phase, or when the machine is already in the production phase.

•

If any any maint maintenan enance ce activ activity ity requir requires es disen disengag gageme ement nt of of the the steam steam  sure or the interruption of the steam supply to the machine, make Sign up to vote on this title product supply line is idle and empty of product. product.

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How to Use This Operatio

i Introduction

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 


Sheet Music

How to Use This Operation Manua Purpose of the Operation Manual

The Operation Manual provides the operator of this machine w information on the handling and operating of the machine before after production.

The Operation Manual and the Operator Flow The chapters of this Operation Manual can be divided into two structured to reflect the order of the operator’s work flow. The contain: •

Chapte Chapters rs that that provi provide de gener general al inform informatio ation n to supp support ort and and p operator before operating the machine.

•

Chapte Chapters rs that that descri describe be the the actions actions needed needed duri during ng the the opera opera of the machine.

The following page illustrates the two groups of the Operation chapters and how they are used to instruct the operator through of work flow activities. m f . 1 0 _ 9 2 1 5 5 0 3 _ 1 0 n i 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


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How to Use This Operation Manual

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i Intro

Sheet Music

(Cont'd)

Before Operating the Machine

Before operating the machine the operator must be familiar with the content of the following chapters. SAFETY PRECAUTIONS Read the important safety information described in chapter ii Safety Precautions. Precautions.

CONTROL PANEL Read how to navigate and perform settings and machine actions using the TPOP as described in chapter 2 Control Panels

GENERAL DESCRIPTION

Read the brief overview describing how the machine works in chapter 1 General Description. Description.

TECHNICAL DATA Provides a quick reference for pressure and temperature values and consumables, see chapter 11 Technical Data. Data .

To Operate the Machine To operate the machine mac hine the following chapters provide the operator with work instructions that follow the sequence of machine’s cycle. START

Start the machine as described in chapter 4 Start PREPARATION Perform Preparing after Daily Care described Care described in chapter 3 Preparation

PREPARATION Perform Preparing After Weekly Care described Care described in chapter 3 Preparation

PRODUCTION Perform the machine and package checks described in chapter 5 Checks. Checks. Keep the machine supplied with materials described in chapter 6 Supply of Materials FILLING MACHINE CYCLE

 STOP Sign up to vote on this title the useful machine as  Useful Stop  Not described in chapter 8 Stop

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ii Safety Precautio

m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


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ii Safety Prec

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Description Safety Precaution Instructions WARNING

Read and understand this manual before using the machine. Failure to follow safety precautions and instructions can result in dea serious injury inju ry..

Definition of Lockout Procedure A lockout procedure is a procedure to put each necessary energy isola device in its safe position to prevent the energisation of the equipmen as when a maintenance procedure should be carried out.

A lockout is the use of a device, for example, a padlock, to make sure energy isolating device cannot be operated.

An energy isolating device is a mechanical device that physically pre transmission or release relea se of energy, such as a power supply disconnecto


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Table of

ii Safety Precautions





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Safety Messages Description . . . . . . . . . . . . . . Personnel Personnel Requireme Requirements nts . . . . . . . . . . . . . . . . . .

Skilled Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instructed Person. . . . . . . . . . . . . . . . . . . . . . . .

Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Locations of Safety Signs. . . . . . . . . . . . . . . . . .

HI Equipment (OE) . . . . . . . . . . . . . . . . . . . . . . . . ASU iLine XT Version Version (OE) . . . . . . . . . . . . . . . . .

Protective Devices. . . . . . . . . . . . . . . . . . . . . . . Emergency Stop. . . . . . . . . . . . . . . . . . . . . . . . . . Emergency Stop Stop Push-Buttons . . . . . . . . . . . . . m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Mat. Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indicating Tower Tower.. . . . . . . . . . . . . . . . . . . . . . . . . . Audible Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safe Manual Handling . . . . . . . . . . . . . . . . . . . . Personal Protection. . . . . . . . . . . . . . . . . . . . . . Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Entanglement Entanglement . . . . . . . . . . . . . . . . . . . . . . . .. . . Sign up to vote on this title

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Hazardous Substances Substances . . . . . . . . . . . . . . . . . . . Disposal of Chemical Subst

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ii Safety Prec

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Emergenc Emergency y Procedure Procedures s . . . . . . . . . . . . . . . . . . . . . ii -

Personal Personal Protect Protective ive Equipment Equipment . . . . . . . . . . . . . . ii - 4 Handling and Storage of Caustic Soda/Sodi Soda/Sodium um Hydroxide Hydroxide . . . . . . . . . . . . . . . . . . . . ii -

Disposal Disposal of Caustic Caustic Soda/So Soda/Sodium dium Hydrox Hydroxide ide . . . ii - 4

Nitric Acid (HNO3) (HNO3) . . . . . . . . . . . . . . . . . . . . . . . . ii - 4 Emergenc Emergency y Procedure Procedures s . . . . . . . . . . . . . . . . . . . . . ii -

Personal Personal Protect Protective ive Equipment Equipment . . . . . . . . . . . . . . ii - 4

Handling Handling and Storage Storage of Nitric Nitric Acid. . . . . . . . . . . ii - 4 Disposal Disposal of Nitric Nitric Acid Acid . . . . . . . . . . . . . . . . . . . . . . ii -

Ultraviolet Light . . . . . . . . . . . . . . . . . . . . . . . . . ii - 4

Supply Systems . . . . . . . . . . . . . . . . . . . . . . . . . ii - 4 Electrical Supply Supply . . . . . . . . . . . . . . . . . . . . . . . . . ii Residual Residual Volta Voltage. ge. . . . . . . . . . . . . . . . . . . . . . . . . . . ii Electrica Electricall Cabinet Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . ii Socket Socket Outlet Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii -

Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii - 5

Steam Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . ii - 5

Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii - 5


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Safety Messages D


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Safety Messages Description

A safety message is always accompanied by a safety alert symb signal word.

The safety alert symbol is used to alert about potential personal hazards. To avoid hazards, obey all safety messages that follow

The following safety alert symbols and signal words are used in to inform the user of hazards.

DANGER

WARNING

Warning indicates a potentially hazardous s which, if not avoided, could result in death injury.

CAUTION

Caution indicates a potentially hazardous si which, if not avoided, may result in minor o injury. It may also be used to alert against u practices.

CAUTION m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Danger indicates an imminently hazardous s which, if not avoided, will result in death or s

Caution without the safety alert symbol indic potentially hazardous situation which, if not may result in property damage.


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Personnel Requirements



TeM-9007_en

ii Safety Prec

Sheet Music

Personnel Requirements

Note! Personnel includes all persons working on or near this equipm

Only skilled or instructed persons are allowed to work with this equip

Skilled Person

A skilled person must have relevant education and experience to enab or her to identify hazards, analyse risks, and avoid hazards which ele machinery, chemicals, other energies, and supply systems on this equ can create.

Skilled persons must meet local regulations, such as certifications an qualifications for working with these energies and systems.

Instructed Person

An instructed person must be adequately advised or supervised by a s person. The skilled person enables the instructed person to identify h analyse risks, and avoid hazards which electricity, machinery, chemic other energies, and supply systems on this equipment can create.




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Sa




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Safety Signs WARNING

Damaged or missing safety signs. Safety signs are used to indicate safety hazards. If the signs are missing or damaged, they can not fulfil this func all missing or damaged safety signs immediately.

Safety signs are attached to the equipment. The table below list that are used, and illustrations show their locations on the equip position number refers to two standards of a safety sign in the one is used on the equipment. •

Make sure that each safety sign is legible and in its correct installation and maintenance.

•

Replace all missing or damaged safety signs immediately

Pos.

ISO sign

ANSI sign

1

m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

WA

Hot surfac Do not tou Follow lock before ma

You're Reading a Preview Hot surface. Unlock full access with a free trial.

Do not touch. Follow lockout procedure before maintenance.

2


Chemical Wear pers equipmen

3

Chemical burn hazard. Wear personal protective equipment. Sign up to vote on this title Hydrogen Peroxide w

35% /w



H2O2

UN No.2014 OM

Useful

 WARNING

useful Peroxide  NotHydrogen 35% w/w

H2

UN No.2014 OM

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Safety Signs

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TeM-9007_en

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Sheet Music

Pos.

ISO sign

ANSI sign

4

WARNING

Risk of eye injury. Wear eye protection

Risk of eye injury. Wear eye protection.

5 DANGER

Hazardous voltage. Will shock, burn, or cause deat Follow lockout procedure before maintenance.

Hazardous voltage. Will shock, burn, or cause death. Follow lockout procedure before maintenance.

6 DANGER

You're Reading a Preview

Hazardous voltage 6 kV. Will shock, burn or cause death. Follow lockout procedure before maintenance.

Unlock6 fullkV access with a free trial.

Hazardous voltage 6 kV. Download With Free Trial Will shock, burn, or cause death. Follow lockout procedure before maintenance.

7

DANGER

Hazardous residual voltage on capacitor

5 MIN.

Will shock, burn or cause death. Do not touch until safe. Follow instructions for safe work practices.

up to vote on this title Hazardous residual voltage Sign on capacitors. useful Will shock, burn or cause death. Do not touch safe.  Useful  Notuntil Follow instructions for safe work practices. 8

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Pos.

ISO sign

ANSI sign

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WAR

Moving part can crush a Do not opera removed. Follow lockou before mainte

Moving parts can crush and cut. Do not operate with guard removed. Follow lockout procedure before maintenance.

10

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Moving par can crush a Do not opera guard remov Follow locko before main

Moving part can crush and cut. Do not operate with guard removed. Follow lockout procedure before maintenance.

11

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Do not re m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Moving pa cause injur Follow inst safe work


Do not reach in. Moving parts may cause injury Download With Free Trialwork practice. Follow instructions for safe

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Do not ente Follow locko before main

Do not enter. Follow lockout procedure before maintenance. Sign up to vote on this title

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Locations of Safety Signs

The illustration shows where the safety signs are located. The positio numbers refer to the table in the Safety Signs section.

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The illustration shows where the safety signs are located. The p numbers refer to the table in the Safety Signs section. Note! The picture below is valid for TBA volumes.

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(Cont'd)

The illustration shows where the safety signs are located. The positio numbers refer to the table in the Safety Signs section. Note! The picture below is valid only for TPA volumes.

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11

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Unlock full access with a free trial.



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ASU iLine XT Version (OE)



10



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Protectiv


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TeM-9007_en

Sheet Music

Protective Devices

There are different kinds of protective device designed to ensur the equipment. See the sections below.

WARNING

Hazardous zones. Hazardous zones are safeguarded and provided with protective not inch or run this equipment if any protective device is inope

Change inoperative components of the safety system immediat

For the locations of safeguards and/or other protective devices n in this section, see the Maintenance Manual.

DANGER

Hazardous voltage. Will shock, burn, or cause death. Hazardous voltage remains ON after activating an EMERGENC

Emergency Stop m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Emergency stop devices are used to stop this equipment immed hazardous situation. Learn the positions of all emergency stop d You're Reading a Preview how to use them.

Unlock full access with a free trial. Instructions for a normal production stop are included in the Sto the Operation Manual. Download With Free Trial


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TeM-9007_en

ii Safety Prec

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Emergency Stop Push-Buttons

Push one of the EMERGENCY STOP push-buttons to stop this equip immediately. The location of each EMERGENCY STOP push-button is shown by arrow.



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Sheet Music

Safeguards WARNING Moving machinery parts. Never defeat or bypass the interlocking devices.

Movable guards, for example, doors and covers leading to haza are fitted with interlocking devices where required. These devic electric safety switches that are parts of the safety system and m defeated, bypassed, or otherwise made inoperative.

Where movable guards (doors) are equipped with a means to be nonclosed position, any person with the intention to preside, fo behind such a guard must lock the guard in the nonclosed posit padlock.

Note! For work on electrical equipment, the electrical power m disconnected.

CAUTION m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Corners and edges. Close the doors, guards, or parts of the equipment unless they open during work. You're Reading a Preview Unlock full access with a free trial.

CAUTION

Burn hazard. Download With Free Trial Parts of the equipment protected by guards may be hot after o Allow components to cool down or use personal protective equ

After installation and maintenance, and before this equipment i run, check that all safeguards are in place and that they operate


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ii Safety Prec

Sheet Music

(Cont'd)

CAUTION

Equipment damage. The equipment can be damaged if it is not stopped in the correct wa stop this equipment by opening a movable guard, for example, a doo cover, equipped with an interlocking device.

The location of each interlocking guard is shown by an arrow.




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Sheet Music

Safety Mat Note! Valid only for ASU iLine XT Version (OE).

The safety mat is a safety device that disables the pneumatic sy ASU automatic doors and the signal to the LGV (Laser Guide V activated. The safety device is activated when a pressure is a pplied on the safety mat as for example a person standing on it. The location of the safety mat is shown by the arrow.s

m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Protective Devices



TeM-9007_en

ii Safety Prec

Sheet Music

Indicating Tower An indicating tower is a column of warning lights: •

A red light (2) indicates a hazardous condition. This is a situatio requires immediate action.

•

A yellow light (3) indicates an abnormal or impending critical co This is a condition calling for action by the operator.

•

A blue light (4) indicates that operator action is required.

•

A green light (5) indicates a normal condition.

1 2 3 4 You're Reading a Preview Unlock full access with a free trial.

1 2 3 4

Download With Free Trial Red light Yellow light Blue light Green light


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Protectiv


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Sheet Music

Audible Alarm

The audible alarm (1) produces a warning signal every time this about to start. The warning signal sounds for approximately thr prior to starting to alert personnel.

1

1 Audible alarm m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Safe Manual Handling

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ii Safety Prec

Sheet Music

Safe Manual Handling

Use mechanical lifting aids whenever possible. If mechanical lifting a not available, do not attempt to lift loads over 23 kg without the assist a colleague. Avoid lifting below knee height and above shoulder heig is necessary to lift from the floor, follow the instructions below to red risk of back and disc injuries. •

Use safety shoes and be sure that the surface of the floor is not sl

•

Get close to the load.

•

Take a wide stance and find the best positions for your feet.

•

Bend your hips and knees, and use your leg muscles.

•

Keep the load close to your body.

•

Do not twist your body while moving the load.

•

Take small steps when turning.

In order to reduce the risk of injury to discs and back muscles, be care not bend or twist your back when lifting. Keep the load close to your reduce the strain on your back.

To reduce the ergonomic risks to each individual operator, job rotatio recommended, so that recovery and variety are provided. You're Reading a Preview Unlock full access with a free trial.



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Personal P


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Personal Protection

This section applies to all personnel at all times when this equip operation. For special personal protective equipment required w hazardous substances, see the Hazardous Substances section.

Noise CAUTION Hazardous noise. May cause impaired hearing. Hearing protection is recommended whenever this equipment operation.

Entanglement WARNING

Risk of entanglement. Do not wear jewellery or loose clothing when working on or ne equipment. Restrain long hair with, for example, clips or rubbe

m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Hazardous Substances

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TeM-9007_en

ii Safety Prec

Sheet Music

Hazardous Substances WARNING

Contact with chemicals can cause death, serious injury, or illne Always read and follow the instructions in the safety data sheet supp the manufacturer or local supplier, when handling chemicals.

Make sure that •

the safety data sheet is available

•

preparations have been done to ensure that the stated safety me the safety data sheet can be followed

•

the locations of the first aid equipment are learned in order to a immediately in case of an accident




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Hazardous Su


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Sheet Music

Disposal of Chemical Substances

Always read and follow the disposal instructions in the safety d supplied by the manufacturer or local supplier. It is strongly recommended that used chemical containers are

m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

•

disposed of according to the instructions immediately afte

•

not used as disposal containers for other chemicals in ord uncontrolled chemical reactions within the container




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

TeM-9007_en

ii Safety Prec

Sheet Music

Hydrogen Peroxide (H 2O2) WARNING Corrosive chemical. Wear personal protective equipment.

In both liquid and gas states, hydrogen peroxide may cause irritation damage if it comes into contact with skin, mucous membranes, eyes, clothes. Call for medical attention immediately if there is an accident

Liquid hydrogen peroxide in concentrations of less than 1% is genera considered harmless to humans. Consult the instructions on the label of the tank or container.

Emergency Procedures

If there is an accident involving hydrogen peroxide, rinse the affected soon as possible with large amounts of water.

Eyes If splashes or vapour from hydrogen peroxide come in contact with th • •

wash the eyes thoroughly with lukewarm water for 15 minutes (k eyelids wide apart) You're Reading a Preview call for medical attention immediately Unlock full access with a free trial.

Skin If hydrogen peroxide comes Download Withinto Freecontact Trial with skin or clothes •

rinse immediately with plenty of water

•

call for medical attention immediately if skin burns appear

•

thoroughly wash the clothes before wearing them again

Inhalation If irritation or pain is experienced due to having inhaled hydrogen pe vapour  Sign up to vote on this title

•

leave the affected area and get some fresh air

•

call for medical attention if the symptoms get worse

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Hazardous Su


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TeM-9007_en

Sheet Music

Personal Protective Equipment The personal protective equipment for hydrogen peroxide is

m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

•

protective goggles (for instance, TP No. 90303-11), tight fi If there is a risk of splashes, a visor is a suitable compleme

•

protective gloves made of neoprene (for instance, TP No nitrile, or butyl rubber

•

protective apron (for instance, TP No. 90303-13), or protect handling larger amounts

•

protective shoes or boots made of PVC, PE plastic, or rub

•

proper respiratory equipment, if ventilation is insufficien




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

TeM-9007_en

ii Safety Prec

Sheet Music

Handling of Hydrogen Peroxide WARNING Sudden and violent chemical reaction. Avoid any contamination of hydrogen peroxide.

Hydrogen peroxide can react very suddenly and violently in combina with many compounds, or if it is contaminated. Never pour surplus hy peroxide back into the original container. There is a risk of a violent decomposition liberating oxygen and heat, with a big increase in volu to the oxygen generated by the peroxide decomposition. This will cau large overpressure if the contaminated hydrogen peroxide is in a clos container. If the integrity of the container fails, this could result in a dangerous hazard.

Ensure that equipment used for handling and diluting hydrogen perox clean before it comes in contact with hydrogen peroxide. Pumps or ot equipment used for handling hydrogen peroxide must be used for th purpose only and must be manufactured from appropriate materials, stainless steel 316 L, glass, polyethylene, or teflon. After use, make su all peroxide residue is rinsed away.

If hydrogen peroxide is spilled, dilute it with large amounts of water. D You're Reading a Preview of the diluted hydrogen peroxide according to local regulations. Unlock full access with a free trial.



 WARNING Self-ignition.

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Sheet Music

Storage of Hydrogen Peroxide WARNING

Containers may become overpressurised if they are not pr ventilated. If the integrity of a container fails, this could res dangerous hazard. Keep the container upright and fitted with its proper ventilation is a fire, cool all containers by spraying them with large quantit

Hydrogen peroxide decomposes much faster with increasing te There is a risk of a container becoming overpressurised at high t since the ventilation cap cannot release the gases produced quic If the integrity of the container fails, this could result in a dange

Hydrogen peroxide must be stored in the original container the supplier. Keep the container upright and fitted with its prop cap, which allows oxygen to escape. Otherwise there is a risk o overpressurisation of the container due to violent decompositio peroxide. If the integrity of the container fails, this could result dangerous hazard. m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Make sure that the container is always properly closed.

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

TeM-9007_en

ii Safety Prec

Sheet Music

(Cont'd)

Commercial food-grade hydrogen peroxide has been stabilized to inh catalytic decomposition effects of metals and other impurities, but it c decompose into oxygen and water if it is exposed to heat or contamin Make sure that the area used for storage of hydrogen peroxide is •

cool, clean, and well ventilated

•

shielded from direct sunlight

•

kept free from combustible materials

Disposal of Hydrogen Peroxide

Always read and follow the disposal instructions in the safety data sh supplied by the manufacturer or local supplier.




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Hazardous Su




TeM-9007_en

Sheet Music

Caustic Soda/Sodium Hydroxide (NaOH WARNING Corrosive chemical. Wear personal protective equipment.

Caustic soda/sodium hydroxide is highly corrosive in all f orms a serious burns on contact with skin and eyes.

Always wear personal protective equipment (as specified on th


First Aid Measures Inhalation Remove victim immediately from source of exposure, provide and fresh air, get medical attention if any discomfort continues.

Ingestion Do not induce vomiting, immediately rinse mouth and drink ple (200 - 300 ml) and get medical attention immediately! m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Skin Contact Immediately remove contaminated clothing, rinse the skin with You're Reading a Preview and get medical attention.

Unlock full access with a free trial. Eye Contact May cause permanent damage if eye is not immediately i rrigate Download Withlenses Free Trial to remove any contact from eyes before rinsing. Promptl with plenty of water while lifting the eyelids, get immediately m attention and continue to rinse.

WARNING Corrosive chemical. Wear personal protective equipment. Signor upSplashing to vote on this title Accidental Release, Spillage Useful or Not useful In case of accidental release, spillage splashing

•



wash contaminated area with water. Alternatively, absorb in dry sand or earth, place into containers and wash the affect

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TeM-9007_en

ii Safety Prec

Sheet Music

Personal Protective Equipment

The personal protective equipment for caustic soda/sodium hydroxid •

protective goggles (for instance, TP No. 90303-11), tight fittin If there is a risk of splashes, a visor is a suitable complement

•

protective gloves made of neoprene (for instance, TP No. 90303 nitrile, or butyl rubber

•

protective apron (for instance, TP No. 90303-13), or protective su handling larger amounts

•

protective shoes or boots made of PVC, PE plastic, or rubber

•

proper respiratory equipment, if ventilation is insufficient




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Hazardous Su


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TeM-9007_en

Sheet Music

Handling and Storage of Caustic Soda/Sodium H WARNING Sudden and violent chemical reaction. Avoid any contamination of caustic soda/sodium hydroxide. mix caustic soda together with hydrogen peroxide.

Ensure that •

containers are kept tightly closed

•

containers are stored in a cool dry place away from direct s sources of heat

•

designated storage and handling areas are adequately ven emergency shower and eye wash facilities are available nea

•

handle containers carefully during transport

•

avoid spilling, skin and eye contact

•

use dedicated equipment when sampling, pouring or decan

•

never store or mix caustic soda together with hydrogen pe

Disposal of Caustic Soda/Sodium Hydroxide m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Dispose of waste and residues in accordance with local authorit requirements. caustic soda should be sent to an approved You'reUsed Reading a Preview destruction. Never allow caustic soda to be disposed into the dr Unlock full access with a free trial.

CAUTION Fire-Fighting Measures Download With Free Trial Always apply the following measures.

Extinguishing Media The product is non-combustible, use fire extinguishing media ap surrounding materials. Specific Hazards Corrosive liquid. Sign up to vote on this title



Protective Measures in Fire  Useful  Not usefulive clothing Self-contained breathing apparatus and full-protect in case of fire.

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

TeM-9007_en

ii Safety Prec

Sheet Music

Nitric Acid (HNO3) WARNING Corrosive chemical. Wear personal protective equipment.

Nitric acid is extremely hazardous; it is corrosive, reactive, a strong and a poison. Liquid and mist can cause serious burns on contact with and eyes; contact with other material may cause fire; liquid and mist severe burns to skin and eyes; inhalation may cause lung and tooth da

Always wear personal protective equipment (as specified on the next


First Aid Measures Inhalation Remove victim immediately from source of exposure, provide rest, w and fresh air. If not breathing, give artificial respiration; if breathing i difficult give oxygen. Get medical attention immediately.

Ingestion Do not induce vomiting, immediately rinse mouth and drink plenty o or milk if available. give anything by mouth to an unconscious You'reNever Reading a Preview Get medical attention immediately. Unlock full access with a free trial.

Skin Contact Immediately remove contaminated clothing, rinse the s kin with lots o Download With Free Trial and get medical attention.

Eye Contact May cause permanent damage if eye is not immediately irrigated. Ma to remove any contact lenses from eyes before rinsing. Promptly was with plenty of water while lifting the eyelids, get immediately medic attention and continue to rinse. Get medical attention if any discomfo continues.  Sign up to vote on this title

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Hazardous Su




TeM-9007_en

Sheet Music

(Cont'd)

WARNING Corrosive chemical. Wear personal protective equipment.

Accidental Release, Spillage or Splashing In case of accidental release, spillage or splashing

m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

•

ventilate area of leak or spill, isolate hazard area, keep unn unprotected personnel from entering, contain and recover l possible, neutralise with alkaline material (soda ash, lime) with an inert material (e.g.,vermiculite, dry sand or earth), chemical waste container; do not use combustible materials dust, rags, paper, wood

•

in case of contact with eyes or skin wash with plenty of w

•

remove any contaminated clothing immediately; see the F (fire) measures section on page ii-46




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ii Safety Prec

Sheet Music

Personal Protective Equipment The personal protective equipment for nitric acid is •

protective goggles (for instance, TP No. 90303-11), tight fittin If there is a risk of splashes, a visor is a suitable complement

•

protective gloves made of neoprene (for instance, TP No. 90303 nitrile, or butyl rubber

•

protective apron (for instance, TP No. 90303-13), or protective su handling larger amounts

•

protective shoes or boots made of PVC, PE plastic, or rubber

•

proper respiratory equipment, if ventilation is insufficient




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Hazardous Su


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Handling and Storage of Nitric Acid WARNING Sudden and violent chemical reaction. Avoid any contamination of nitric acid.

Ensure that

m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

•

containers are kept tightly closed

•

containers are stored in a cool dry place away from direct s sources of heat, water and incompatible materials and that e shower and eye wash facilities are available nearby

•

designated storage and handling areas are adequately ven acid-resistant floors

•

handle containers carefully during transport

•

avoid spilling, skin and eye contact

•

use dedicated equipment when sampling, pouring or decan

•

do not wash out container and use it for other purposes. Co this material may be hazardous when empty since they reta residues (vapours, liquid) You're Reading a Preview Unlock full access with a free trial.



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Disposal of Nitric Acid

Dispose of waste and residues in accordance with local authority requirements. Used nitric acid should be sent to an approved facility f destruction. Never allow nitric acid to be disposed into the drain.

CAUTION Fire-fighting measures. Always apply the following measures.

Fire The product is non-combustible, but it is a strong oxidiser and its hea reaction with reducing agents or combustibles may cause ignition. Ca with metals to release flammable hydrogen gas.

Explosion Reacts explosively with combustible organic or readily oxidizable ma such as alcohols, turpentine, charcoal, organic refuse, metal powder, hydrogen sulphide, etc. Reacts with most metals to release hydrogen which can form explosive mixtures with air.

Extinguishing Media Water spray may be used to keep containers exposed to the fire cool. get water inside containers. Use fire extinguishing media appropriate surrounding materials. You're Reading a Preview

Special Information Unlock full access with a free trial. Increases the flammability of combustible, organic and readily oxidiz materials. Download With Free Trial

Protective Measures In Fire Self-contained breathing apparatus and full-protective clothing must b in case of fire.

Note! Always refer to your supplier’s Material Safety Data Sheet (MS nitric acid. Sign up to vote on this title

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Ultraviolet Light WARNING

Ultraviolet light. Can cause eye or skin burns. The ultraviolet lamp must only be operated when it is in its norm position and protected by its safeguard.

An ultraviolet lamp is protected by an interlocking guard, such cover.

Ultraviolet light damage is cumulative. Extended exposure may illness. Exposure to ultraviolet light should be avoided.

CAUTION

Hot surfaces. May cause burns. The assembly housing and components around the ultraviolet assembly are hot. Allow components to cool down before main

The location of each ultraviolet light is shown by an arrow. m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Supply Systems Electrical Supply DANGER

Hazardous voltage and moving machinery. The electrical supply disconnecting device must be in position O (OF secured with a lock before any work with the equipment that requires electrical supply to be disconnected. See the Machine Status section Procedure Start Table.

Note! The key to the lock must be removed by the technician and reta his/her possession until all work is completed.

DANGER

Hazardous voltage can be present with the electrical supply disconnecting device in position O (OFF). Circuits identified by orange-coloured conductors are not disconnect the main electrical supply disconnecting device. The location of the e supply disconnecting device of these circuits is described in the proc that include work on these types of circuit.

Certain procedures may require that the electrical supply disconnecti device is in position (ON). These exceptions are clearly stated in the You're |Reading a Preview manuals. Unlock full access with a free trial.

The illustrations show the electrical supply disconnecting device and location. Download With Free Trial ‘


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Residual Voltage DANGER

Hazardous voltage. Will shock, burn, or cause death. After the electrical supply disconnecting device is turned off, res remains in the capacitor circuits. Wait five minutes before opening the enclosure containing thes Ensure that no residual voltage remains on the capacitors befo them.

Electrical Cabinet DANGER

Hazardous voltage. Will shock, burn, or cause death. Parts behind doors to electrical enclosures may be live. The ele disconnecting device must be turned off and secured with a loc performing maintenance inside the electrical cabinet.

Note! The key to the lock must be removed by the technician a his/her possession until all work is completed. m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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(Cont'd)

Make sure that the electrical cabinet doors are closed after working in electrical cabinet. Doors with lock must be locked. The location of each electrical cabinet is shown by an arrow.




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Socket Outlet WARNING

Hazardous voltage. Can shock, burn, or cause death. Read the Maintenance Manual before using this socket outlet.

The socket outlet (1) is connected to a residual current device (2 users against electrical shock if there is an earth fault in the con equipment. The residual current device must be tested each tim socket outlet is being used. See the Maintenance Manual for tes

The illustrations show the socket outlet, the residual current dev locations.

m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


2

1 with a free trial. Unlock full access Download With Free Trial


 1 Socket outlet 2 Residual current device

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Air Supply WARNING

Compressed air and moving machinery. Close the air supply valve and lock it, and safely release compresse from the air system before any work with the equipment that requires supply to be closed. See the Machine Status section of the Procedur Table.


Certain procedures may require the air supply systems to be on. Thes exceptions are clearly stated in the manuals. The illustrations show the main air switch (1), the main air regulator their location in the filling machine. .


1

2 Download With Free Trial


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(Cont'd)

Note! The air for the ASU pneumatic panel and the pre-applica pneumatic panel are taken before the main air valve (1).

The illustrations show the air valve (3) for the ASU, the air valv pre-applicator, the main air valve (5) on the ASU pneumatic pa location in the filling machine. .

1

m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


5




 1 Main air valve

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Steam Supply WARNING

Hot steam can cause scalds. Pressurised steam can be discharged unexpectedly. Close the steam supply valve and lock it, and safely vent all steam p from the steam system before any work on parts with steam, such as and valves, that requires the steam supply to be closed. See the Ma Status section of the Procedure Start Table.


Certain procedures may require the steam supply systems to be on. T exceptions are clearly stated in the manuals.

The steam supply system is separated in two different supply: the valv for the steam barrier in the product valve, the valve (2) is for the clean system only.




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(Cont'd)

The illustrations show the steam supply valves (1) and (2) with padlocks (3) and their location.

m f . 1 0 _ 0 3 1 5 5 0 3 _ 5 0 p s 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

3 You're Reading a Preview

1


2

3 Free Trial Download With

1 Steam supply valve, product v 2 Steam supply valve, cleaning s 3 Padlock


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Water Supply CAUTION

Water under pressure. Close the water supply valves before any work with the equipment th requires the water supply to be closed. See the Machine Status sect the Procedure Start Table.

Certain procedures may require the water supply systems to be on. Th exceptions are clearly stated in the manuals.

The illustrations show the water supply valves ( 1) and (2), and their l



1

2


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1 General Descripti

m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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1 General Des



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This chapter describes the main parts of the machine the terminology. CAUTION

Risk of personal injury or damage to the equipment. To ensure maximum safety, always read this section and the Safety Precautions carefully before doing any work on the equipment or ma any adjustments.




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Table of

1 General Description





Sheet Music

Functional Description . . . . . . . . . . . . . . . . . . . . ASU iLine XT Version (OE) . . . . . . . . . . . . . . . . .

Main Groups of the Equipment . . . . . . . . . . . . Filling Machine, LH Side . . . . . . . . . . . . . . . . . . Service Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conveyor Section. . . . . . . . . . . . . . . . . . . . . . . . Valve Panel, ASU LH Side . . . . . . . . . . . . . . . . . Valve Panel, Superstructure LH Side . . . . . . . . . Valve Panel, Service Unit. . . . . . . . . . . . . . . . . . . Electrical Cabinet, Filling Machine LH Side. . . . HI - Headspace by Injection (OE), Superstructure Front Side. . . . . . . . . . . . . . . . . . m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Filling Machine, RH Side . . . . . . . . . . . . . . . . . . You're Reading a Preview

Filling Machine, RH Side Rear, No Covers. . . . . Unlock full access with a free trial.

Filling Machine, Back Side . . . . . . . . . . . . . . . . Download With Free Trial

Lower Valve Panel, Machine Body RH Side. . . .

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine Symbols . . . . . . . . . . . . . . . . . . . . . . . Valve Panels, Symbols . . . . . . . . . . . . . . . . . . . . Sign up to vote on this title



Service Unit, Symbols . . . . . . . . . . . . . . . . . . . . 

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Electrical Cabinet, Symbols . . . . . . . . . . . . . . . .

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1 General Des

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You're Reading a Preview Unlock full access with a free trial. This page intentionally left blank



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Functional D




TeM-9007_en

Sheet Music

Functional Description

The filling machine is used to package liquid food products suc juices or wine. To create the filled packages the filling machine supply of packaging material.

Reels of packaging material are loaded into the ASU (Automat Unit) at the rear of the filling machine. The packaging material threaded through the ASU and along a route through the machin as the packaging material web path.

After the ASU, the first part of the machine to be threaded with packaging material is the strip applicator. The strip applicator i apply a special strip of polyethylene to one edge of the packagi To keep the supply and movement of the packaging material co the strip is being applied, the packaging material is threaded thr of “dancing” rollers. The strip will be used later to seal the two packaging material together.

m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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

TeM-9007_en

1 General Des

Sheet Music

(Cont'd)

The packaging material is then fed up through an opening in the fillin machine platform, around a bending roller and then enters the peroxid The peroxide bath contains a quantity of diluted peroxide which is he electric heating elements attached to the outside of the bath. The pero sterilizes the packaging material and eliminates any bacteria that cou contaminate the product. As the packaging material exits the peroxid it passes between a pair of rubber coated rollers which squeeze the pac material to remove any residual peroxide.

The packaging material then enters the drying chamber and passes th the air knife. The air knife is a narrow enclosure where extremely hot clean air is blown down the surfaces of the packaging material. This re any remaining traces of the peroxide from the surface of the packagin material.

Peroxide bath




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Functional D




TeM-9007_en

Sheet Music

(Cont'd)

The packaging material is now ready to be formed and filled w

The forming section of the filling machine consists of a series o rings” positioned at intervals inside the aseptic tower. The form rollers to progressively form the packaging material into a tube packaging material forms a near complete tube in shape, the po strip is heated and pressed onto the other edge of the packaging seal the tube.

The packaging material tube is filled with product by means of The filling pipe is divided into two parts, the upper f illing pipe i the aseptic chamber and positioned inside the last two forming continues down into the roof of jaw system compartment below part of the filling pipe is fitted to the upper filling pipe by a lock jaw system compartment.

The filling pipe fills the sealed tube with product and the volum in the tube is maintained at a constant level to ensure each pack with the correct amount of product.

m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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

TeM-9007_en

1 General Des

Sheet Music

(Cont'd) The packaging material tube then passes down into the jaw system.

The jaw system is the principal component of the filling machine, as system drives the movement of all the other filling machine compone When the packaging material tube enters the jaw system compartmen barcode printed on the packaging material is read by two photocell u

The jaw system needs to cut the packaging material at a specific poin the packaging material tube. This point is in the centre of the section packaging material where the printed design of an individual package and a new printed design begins.

Reading the barcode helps the filling machine to understand where th packaging material tube is positioned at that particular moment. With knowledge the jaw system then cuts off and seals an individual packa




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Functional D




TeM-9007_en

Sheet Music

(Cont'd)

The last component of the filling machine is the final folder uni

Once the individual package has been cut from the packaging m slides down a drop chute and is carried along a short conveyor folder unit. The final folder is where the package is pressed into

As the package moves through the final folder, folding flaps pr package along predefined creases on the packaging material wh package into shape. At the same time, folding bars bend the corn of the package which are then heated with extremely hot air pro spots on the corners. The hot air melts the polyethylene outer co packaging material and the corners are then pressed and sealed to the bottom and to the sides of the package.

The package exits the final folder unit, is carried along a conve the filling machine.

m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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

TeM-9007_en

1 General Des

Sheet Music

(Cont'd)

The package exiting from the filling machine is carried along the con section, a length of conveyors positioned after the outfeed unit and m by the filling machine program. The conveyor section may have different configuration and includes following equipments: •

the belt brake increases the distance between the packages

•

the Domino (OE) is the ink-jet printer that prints informations on of the package

•

the Sampling Unit (OE) is used to sample a batch of packages




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

Functional D




TeM-9007_en

Sheet Music

ASU iLine XT Version (OE) This configuration contains the following components: •

the ASU Automatic/Semiautomatic version: these new ve ASU are equipped with automatic doors that opens when Guide Vehicle approaches the reel loading area.

•

the RPS, Reel Preparation Stand, helps to reduce the tim load the reel of paper in the ASU.

•

the LGV, Laser Guide Vehicle, is an automatic reel lifter v move the paper reel from the RPS to the ASU loading area splice.

ASU

m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Main Groups of the Equipment



TeM-9007_en

1 General Des

Sheet Music

Main Groups of the Equipment Filling Machine, LH Side 1

2

3

4

5

6 7 8 9 10 11 12 13



17

16

TBA machine shown 1 2 3 4 5

Electrical cabinet, filling machine Lower peroxide bath door Upper peroxide bath door Valve panel, superstructure Top aseptic chamber door

10 11 12 13 14

Lower aseptic chamber door  Cleaning Sign up tocup votedoor on this title Service Usefulunit Not useful  Indicating tower TPOP panel

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Main Groups of the E




TeM-9007_en

Sheet Music

(Cont'd)

25

m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


24


23

22

21 20

TPA machine shown 18 19 20 21 22 23 24 25

EMERGENCY STOP button RESET button Jaw system and final folder drive unit ICU chemical containers and refilling system Hydrogen peroxide container Valve panel, ASU EMERGENCY STOP button Indicating tower


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

TeM-9007_en

1 General Des

Sheet Music

Service Unit 16

1

5

4

2

17

7

6


3

8

9





15 14

13

12

11

10

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

TeM-9007_en

Sheet Music

Conveyor Section 3

2

1 m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

5

4

1 Belt brake 2You're Print Reading head, Domino printer (OE) a Preview 3 Domino printer (OE) Unlock full access with a free trial. 4 Sampling unit (OE) 5 Pressure gauge, Sampling unit (OE)



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TeM-9007_en

1 General Des

Sheet Music

Valve Panel, ASU LH Side 1

2

3




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

TeM-9007_en

Sheet Music

Valve Panel, Superstructure LH Side

4 5 6

m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


6 5 Free 3Trial Download With 1 2 3 4 5 6

2

1

Air pressure gauge and regulator, calender rollers Air pressure gauge and regulator, peroxide spray Air pressure gauge and regulator, HI peroxide spray (OE) Air pressure gauge, pendulum roller Air pressure gauge and regulator, counter roller Air pressure gauge and regulator, temperature control steam barri


 Useful Valve Panel, Service Unit Not useful

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

TeM-9007_en

1 General Des

Sheet Music

Electrical Cabinet, Filling Machine LH Side

1

7

2



3 1 Conductivity meter


4

5 Useful  Not6useful

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

TeM-9007_en

Sheet Music

HI - Headspace by Injection (OE), Supers Front Side 1

3

2 PRODUCTION position

m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


1

2



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

TeM-9007_en

1 General Des

Sheet Music

Filling Machine, RH Side 1

3

2

4

5

15



14

13

12

11

10

9


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

TeM-9007_en

Sheet Music

Filling Machine, RH Side Rear, No Cover

1

2

m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

3



5 1 2 3 4

6

7

Hydrogen peroxide concentration meter Strip applicator (SA) Hydrogen peroxide pump Hydrogen peroxide tank

8

 Sign up to vote on this title 7 Strip splice useful web magazi 8 Useful  Not Packaging material 9 Packaging material reel holder 10 Packaging material reel

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

TeM-9007_en

1 General Des

Sheet Music

Filling Machine, Back Side

9

7

1

1 4 2

5

6 4

8

ASU iLine XT Version (OE)



1 2 3 4 5 6 7 8 9

EMERGENCY STOP button (behind RH side door) RESET button SHORT STOP button MATERIAL LOCKING button (behind LH side door) MANUAL WEB SPLICE button Sign up to vote on this title MANUAL STRIP SPLICE button Useful - OE) version  Not useful EMERGENCY STOP button (behind LH side door in iLine XT OPEN/CLOSE door button (behind RH side door in iLine XT version - OE) OPEN/CLOSE door button (iLine XT version - OE)

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Lower Valve Panel, Machine Body RH S

1

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Air pressure gauge and regulator, design correction photocells Air pressure gauge and regulator, peroxide pump pressure Sign up to vote on this title Air pressure gauge and regulator, waste conveyor front Useful  Not useful  guard Air pressure gauge and regulator, bottom flaps air blowing Air pressure gauge, peroxide tank filling

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Control Panel

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1 FINAL FOLDER INCHING flashes when inching is possible 2 TPOP RESET - flashing light = restart the TPOP - constant light = start-up mode 3 PACKAGE EJECTOR/WASTE CONVEYOR 4 FINAL FOLDER MANUAL FLUSHING

5

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EMERGENCY STOP SHORT STOP PROGRAM DOWN  PROGRAM Sign up toUP vote on this title JAW SYSTEM INCHING Not useful  Useful  flashes when inching is possible 10 TPOP display (see chapter 2 Control Pan

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Machine Symbols Valve Panels, Symbols

m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Counter rollers

Calender r

Air pressure, peroxide spray

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Service Unit, Symbols Cold water (blue)

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Cold water flow, transformer

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m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

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Packaging Material Web Path Tetra Pak A3/Speed TBA 9 7

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Tetra Pak A3/Speed TPA 9 7

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3 m f . 1 0 _ 1 3 1 5 5 0 3 _ 1 0 1 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

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 1 Packaging material reel 2 Mat ial hold

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This chapter describes how to navigate through the what to do when alarms occur and how to make mach settings. CAUTION

Risk of damage to the equipment. This chapter contains instructions for making machine settings. Thes settings must only be performed by a trained operator.




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Table of

2 Control Panels

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TPOP Home Window . . . . . . . . . . . . . . . . . . . . . Button Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Production Control Button . . . . . . . . . . . . . . . . . . . . .

Maintenance Control Button . . . . . . . . . . . . . . . . . . .

System Setup Button . . . . . . . . . . . . . . . . . . . . . . . . .

Alarms Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine Configuration Button . . . . . . . . . . . . . . . . . .

Collect System Button . . . . . . . . . . . . . . . . . . . . . . . . Recipes Button . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Title Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Program Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . You're Reading a Preview

Before and During Production . . . . . . . . . . . . . . . . . . Unlock full access with a free trial.

After Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Download With Free Trial

Stepping up to Prepare to Next Production . . . . . . .

During Cleaning CIP . . . . . . . . . . . . . . . . . . . . . . . . . .

After Cleaning CIP. . . . . . . . . . . . . . . . . . . . . . . . . . . .

CIP Bypass At Start. . . . . . . . . . . . . . . . . . . . . . . . . . .  Basic TPOP Navigation and SignProcedures. up to vote on this title . . . .

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Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . 2 - 2

CIP Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 27

External Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 32

Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 Alarm Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3

Alarm Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 35 Alarm Colour Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -

Navigating Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 Managing Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 Safety Relay Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 System Communication Fault . . . . . . . . . . . . . . . . . . . 2 -

Alarm History . .You're . . . . Reading . . . . . .a .Preview ...................2-3

Collect System .Unlock . . . full . .access . . with . . .a free . . trial. ............. 2-4

Download With Free Trial Collect System Events ........................2-4

Manually Registering an Event During PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 41 Delay in the Preparation Phase . . . . . . . . . . . . . . . . . . 2 -

Jump to Step Zero During the Preparation Phase . . . 2 - 4 Sign up to vote on this title

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Manually Registering an Event  During Useful  Not useful PRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 44

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Copying Recorded Data . . . . . . . . . . . . . . . . . . . . . . .

Machine Configuration . . . . . . . . . . . . . . . . . . .

Configuration Window . . . . . . . . . . . . . . . . . . . . . . . . .

LGV Configuration (iLine XT) . . . . . . . . . . . . . . . . . . .

Production Control . . . . . . . . . . . . . . . . . . . . . .

Production Control Modules . . . . . . . . . . . . . . . . . . . . ASU Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spliced Package Repeat Length Offset. . . . . . . . . . .

Move Splicing Head. . . . . . . . . . . . . . . . . . . . . . . . . . . Constant Heat Bar Temperature. . . . . . . . . . . . . . . . .

Force Manual Splice . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparation Device . . . . . . . . . . . . . . . . . . . . . . . . . . . You're ReadingHolder a Preview Confirm Material Ready . . . . . . . . . . . . . . . . . Unlock full access with a free trial.

Peroxide System Window . . . . . . . . . . . . . . . . . . . . . . Download With Free Trial

Peroxide Concentration Monitor . . . . . . . . . . . . . . .

Peroxide Tank Level . . . . . . . . . . . . . . . . . . . . . . . . . .

Automatic Strip Splicing Unit Window . . . . . . . . . . . . Power Setting Strip Applicator. . . . . . . . . . . . . . . . . . Strip Sealing Time . . . . . . . . . . . . . . . . . . . . . . .... Sign up to vote on this title

Sterile Air System Window. .Useful .... . . Not . . .useful .......... Package Forming Unit Window

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Jaw Inching Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Jaw System Target Position . . . . . . . . . . . . . . . . . . . . . 2 Sample Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -

UV Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 81

Tube Forming Unit Window. . . . . . . . . . . . . . . . . . . . . 2 - 8 Longitudinal Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Pendulum Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Tube Steering Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -

Filling System Window . . . . . . . . . . . . . . . . . . . . . . . . 2 - 8 Product Level and Flow Graph. . . . . . . . . . . . . . . . . . . 2 Starting Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Regulating Valve Position . . . . . . . . . . . . . . . . . . . . . . . 2 Bucket Refilling Time . . . . . . . . . . . . . . . . . . . . . . . . . . 2 You're Reading a Preview

Headspace by Injection (OE). . . . . . . . . . . . . . . . . . . . 2 - 8 Unlock full access with a free trial. HI Pressure and Flow . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Download With Free Trial

HI Nozzle Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -

Service Unit Window . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 9

Final Folder Unit Window . . . . . . . . . . . . . . . . . . . . . . 2 - 9 Final Folder Synchronization . . . . . . . . . . . . . . . . . . . . 2 Sign up to vote on this title

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Final Folder Lubrication . . . . . . . . . . . . . . . . . . . . . . . . 2  Useful  Not useful Flap Heater Temperature. . . . . . . . . . . . . . . . . . . . . . . . 2 -

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Jaw and Event ID Mode Selector . . . . . . . . . . . . . . . . Jaw and Event ID Configuration Selection . . . . . . . .

Batch Change Stop Selector . . . . . . . . . . . . . . . . . . .

Package and Time Counters Window. . . . . . . . . . . .2

Partial Package Counters . . . . . . . . . . . . . . . . . . . . . .

Waste Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Production Time Counters . . . . . . . . . . . . . . . . . . . . .

Production Graphic. . . . . . . . . . . . . . . . . . . . . . . . . . .

Temperature Overview Window . . . . . . . . . . . . . . . . Utility Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Software Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . You're Reading a Preview

Copy Local Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unlock full access with a free trial.

Copy Backup Files . . . . . . . . . . . . . . . . . . . . . . . . . . . Download With Free Trial

Restart Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LGV/Raw Material Request Window . . . . . . . . . . . . .

Request Material for Pallet Delivery at Delivery Area or 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Request for Reel Delivery at ASU Side 1 or 2 . . . . . . Sign up to vote on this title

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Raw Materials Data Input Window . . . . . . . . . . . . . .

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Create New Recipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1

Delete Recipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1

System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 14

User Log On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 14

Language Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 14

Time Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 14

Production Shift Setting . . . . . . . . . . . . . . . . . . . . . . 2 - 14

Last Package Point Selection . . . . . . . . . . . . . . . . . . 2 - 14

DE Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 146

Recorder Navigation . . . . . . . . . . . . . . . . . . . . 2 - 14

Recorder, Login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 14

You're Recorder, Log Off. . . Reading . . . . . .a .Preview . . . . . . . . . . . . . . . . . . 2 - 15 Unlock full access with a free trial.

Recorder, Change CompactFlash Card . . . . . . . . . . 2 - 15 Download With Free Trial


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TPOP Hom

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TPOP Home Window

The TPOP display is a touch sensitive screen which allows the manage and communicate with the filling machine control syst

2

1

The TPOP home window dis buttons and icons used to ide status of the machine and to different menus of the filling control system.

3

0300 TBA 1000 B


7 6

1 2 3 4 5 6 7

Status bar Title bar Program step icons Machine development step Package Machine serial number Button bar

4 With Free Trial 5Download


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Button Bar

The button bar contains the follow buttons used to access the TPOP m •

COLLECT SYSTEM button (1

• ALARMS button (2)

1

2

3

4

5

6

7

•

PRODUCTION CONTROL button (3)

•

RECIPES button (4)

•

MAINTENANCE CONTROL button (5)

•

SYSTEM SETUP button (6)

•

MACHINE CONFIGURATION button (7)

Production Control Button The PRODUCTION CONTROL bu used to access the PRODUCTION CONTROL window. You're Reading a Preview Unlock full access with a free trial. All the

machine PRODUCTION s are accessible through this window Control on page 2-56 Download With Free Production Trial

A green dot in the PRODUCTION CONTROL button indicates that a PRODUCTION setting has been activated. The green dot is also visi the module button and the function Sign up to vote on this title

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Maintenance Control Button

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System Setup Button The SYSTEM SETUP butto access the SYSTEM SETUP

The user log on, production language and time settings a accessible through this wind System Setup on page 2-140

Alarms Button The ALARMS button is used ALARMS window.

All the alarm modules are ac through this button, see Alar 2-34.


Download With Free Trial Machine Configuration B The MACHINE CONFIGUR button is used to access the CONFIGURATION window

All the machine options whi enable or disabled are access this button, see Machine Con on page 2-54. 


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Recipes Button The RECIPES button is used to a the RECIPES window.

The management of production rec accessible through this button, see Recipes on page 2-129.

1

Title Bar

2

The title bar indicates: •

the current time (1)

•

the current machine step (2)

•

the name of the current modu window (3).

Reading a Preview Prepare to You're Tube Sealing

01.48:57 PM



Settings - Automatic Splicing Unit

3 1

2

Status Bar

The status bar can indicatethe stat Sign up to vote on this title

•



the service key (1)

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•

the HI (2)

•

the pre-applicator (3)

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Program Steps

This section describes the pr displayed on the TPOP to ind machine status before, durin PRODUCTION and during a CIP.

Before and During PRODUCTION

After PRODUCTION

Before and During Produ

11

14

10

13

1 No light = STEP ZERO Light = PREPARATION 2 PREPARE TO TUBE 3 TUBE SEALING 4 HEAT STERILIZATION 5 SPRAYING 6 DRYING 7 STERILIZATION DON 8 SIGNAL TO STERILIZ 9 PREPARE TO PRODU 10 MOTOR START 11 PRODUCTION


9

12


After Production 12 END PRODUCTION 13 VENTING 14 PREPARE NEXT PR

8


4

6

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TPOP Home Window

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Stepping up to Prepare to Ne Production Only in STEP ZERO and PREPARATION, it is possible to s directly to the step PREPARE TO N PRODUCTION, for example for maintenance reasons or cleaning.

1

When this step up condition is pos an arrow button appears close to th PREPARE TO NEXT PRODUCT icon in the program steps column.


Download With Free 2 Trial Press the ARROW button; the PREP TO NEXT PRODUCTION icon be flash.


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During Cleaning CIP 1 2 3 4 5 6

7 6

COLD WATER RINSE HOT WATER RINSE ALKALI CLEANING ALKALI RINSE ACID CLEANING ACID RINSE

After Cleaning CIP

5

7 DRYING

Note! Steps 1 to 4 are perfo ALKALI cleaning is selected are performed when ALKALI cleaning is selected.

4

3

A fixed light indicates the cu program step. 2

A flashing light indicates wh machine is ready to begin a p 1


Download With Free Trial CIP Bypass At Start If the machine is not stepped PRODUCTION within 36 ho end of the CIP drying, the CI must be repeated.

If the machine has been shut example for maintenance rea then it has been restarted wit  Sign up to vote on this title hours after the end of the CIP Useful Not useful  TPOPprompts the question:

ELAPSED TIME FROM L

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Basic TPOP Navigation and Procedures

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Basic TPOP Navigation and Procedur

This section describes the buttons and TPOP components that are use navigate the TPOP windows and to perform procedures.

Buttons

The following buttons are common TPOP windows.

The OK buttons.

Touch the OK buttons to confirm a entry as: – function start You're Reading a Preview – function stop Unlock full access with a free trial. –

value input

– recipe selection. Download With Free Trial

The CANCEL button.

Touch the CANCEL button to close active window without recording a data.  Sign up to vote on this title

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Basic TPOP Navig 2 Control Panels

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The CLEAR button.

Touch the CLEAR button to c incorrect entry.

The ON and OFF buttons.

Touch the ON button to enabl button to disable a function.

Note! It may be necessary t button to confirm the sele OK ON and OFF buttons and initi function. m f . 1 0 _ 0 7 7 0 9 0 3 _ 1 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



The FACTORY button. Touch the FACTORY button the default value.

The reset to the default value confirmed by touching the

Note! Some settings have m one factory value (such as th tab on sealing pad  heater th Sign upthe to vote this title with the hole type). For thes  Useful  Not useful the factory button only provid approximate value.

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The TREND button.

Touch the TREND button to display graphical statistical information.

The SINGLE ARROW and DOUBL ARROW buttons.

Touch the SINGLE ARROW butto increase or decrease a value by the minimum allowed step depending specific setting.

Touch the DOUBLE ARROW butto increase or decrease a value by increments of 10 steps. You're Reading a Preview

Note! When a single ARROW butto touched continuously for 10 increm the increment value will then chan Download With Free a Trial value 10 times the initial increme value.


The KEYBOARD button.

Touch the KEYBOARD button  to ac Sign up to vote on this title the keyboard and enter a value.

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The ENABLE ICONS butto

Touch the ENABLE ICONS enable the grey icons in the m window.

The icons in the module win white.

The CHANGE WINDOW butt

Touch one of the CHANGE W buttons to navigate among th production control/maintena windows within the same mo

m f . 1 0 _ 0 7 7 0 9 0 3 _ 1 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Tabs

When a PRODUCTION CONTROL MODULE window or an ALARMS MODULE window is displayed the at the top and at the LH side of the window allow easy navigation to t other module windows without ret to the main window.




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Symbols

The following symbols are c the TPOP windows.

•

OUTPUT - percentage of of the control variable w working range

•

PROCESS - current valu

•

SET POINT - value tha set for the particular ope

•

PROCESS/SET POINT MANAGED - values are c being managed and regu machine

•

MINIMUM VALUE REA value entered in the dialo is below the allowed min

•

MAXIMUM VALUE REA value entered in the dialo is above the allowed max

Output

Process

m f . 1 0 _ 0 7 7 0 9 0 3 _ 1 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Set point




Process/set point non managed

Minimum value reached

Sign up to vote on this title Maximum value reached Useful

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Icons

The following selectable icons are common to the TPOP SETTING windows.

Selectable icons are white, when a is selected the colour of the icon ch to blue.

The INDUCTOR icon.

Touch the INDUCTOR icon to disp current power value(s) for an indu


The SEALING MONITORING ico Download With Free Trial Touch the SEALING MONITORI icon to display the current impedan values and phase values for each inductor.


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The FLOW icon.

Touch the FLOW icon to disp current flow value(s).

The PRESSURE icon.

Touch the PRESSURE icon t current pressure value(s).

m f . 1 0 _ 0 7 7 0 9 0 3 _ 1 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



The LEVEL INDICATOR

Touch the LEVEL INDICA display the current level valu


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Procedures

The following are common proced used to input data and use a comm repeatable logic.

Selecting the Cause of an Ev MOST FREQUENTLY USED EVENT CODE FILLING MACHINE EQUIPMENT FILLING MACHINE IDLE

Detail

General

SERVICE UNIT AUTOMATIC SPLICING UNIT AUTOMATIC STRIP SPLICING UNIT PEROXIDE SYSTEM Detail

1

When the Collect System requests selection of the cause of an event, possible to allocate the cause of the at different levels of detail.

The first window lists the main lev causes. You're Reading a Preview To find the specific cause, use the a totrial. select its main module, and then Unlock full access with a free the DETAIL button. Repeat until t cause is found. Download With Free specific Trial

To move back one level, touch the GENERAL button. The bar at the top of the cause list the previous level of detail.

Every time a specific cause is sele the MOST FREQUENTLYUSED Sign up toCODE vote on list this is title EVENT updated.

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Note! Specific cause selection can also made by pressing the alarm m

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Monitoring and Regulati Parameters

1

Touch the PRODUCTION C button.

Touch one of the module but the associated dialogue wind

2

Note! This procedure is valid TEMPERATURE icon and FLO

Touch a parameter icon.

m f . 1 0 _ 0 7 7 0 9 0 3 _ 1 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


1


3

The dialogue window may d following information: •

the current value (1)

or •

1

the current value (1) wi point value (2),  when av


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2 Control

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4 Touch the TREND button.

5

1

The graphic showing the paramete real time is displayed. The graph di the following information: •

the upper value alarm (1)

•

the lower value alarm (2)

•

the set point value (3), when available You're Reading a Preview • the process current value (4) Unlock full access with a free • trial.the

regulator output (5), if p


2

3

4

5


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Cleaning Pr

2 Control Panels

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Cleaning Procedures

This section describes how to start and stop the cleaning of the system with the internal cleaning unit and how to start and stop cleaning of the exposed mechanical parts of the machine.

To access the cleaning proce machine must be in the step TO NEXT PRODUCTION.

Touch the PRODUCTION C button. m f . 1 0 _ 1 7 7 0 9 0 3 _ 1 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



CIP Cleaning

1

 line sys Sign upTo toclean vote onthe thisproduct title



Integrated Unit (IC Useful useful  NotCleaning the ICU button.

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2 Control

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1

2

3

4

5

2 6

The ICU window is displayed.

All selectable icons are white. Wh icon is selected the colour of the ic changes to blue.

In this window there are the follow selectable icons:

7

•

START CLEANING (1)

•

CLEANING FLUID CONDUCTIVITY (2)

•

CLEANING FLUID FLOW

•

FINAL CLEANING (4)

•

CHEMICALS REFILLING

• ALKALI/ACID SELECTIO •

CLEANING FLUID TEMPERATURE (7).

Note! For chemicals refilling follow procedure Refill Containers on pag You're Reading a Preview 98. Unlock full access with a free trial.

Download With Free 3 Trial Decide if the INTERMEDIATE CLEANING or the FINAL CLEA has to be performed.

FINAL CLEANING must be perfo after every PRODUCTION run and same time as the cleaning of the pr line.  Sign up to vote on this title

To Useful select the cleaning, see Not useful  final Care on page 9-32. Touch the

bu

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Cleaning Pr

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4 Touch the ALKALI/ACID SELECTION icon.

5

Touch the ALKALI AND A button (1) or the ALKALI

1 m f . 1 0 _ 1 7 7 0 9 0 3 _ 1 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Note! It is recommended to cleaning after every producti production is stopped. Alkali 2 cleaning should be performe once a week. The use of alk and acid for cleaning the filli You're Reading a Preview must be based on local cond as type of product, duration o Unlock full access with a free trial. and the quality of the water u cleaning. Download With Free Trial


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Cleaning Procedures



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2 Control

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7

Touch the RUN CLEANING butto When the RUN CLEANING button starts to flash, touch the OK button start the CIP cleaning.

1

2

8

Touch one of the three icons for liquid temperature, conductivity an flow.


Download With Free 9 Trial The dialogue window displays the current temperature, conductivity o value.

Touching the TREND button a grap showing the selected parameter in time is displayed. Sign up to vote on this title

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Cleaning Pr

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10

To pause or stop the CLEAN program with the integrated unit:

1

2

3

– touch the PAUSE but cleaning cycle is paus cleaning circuit is dra

4

Note! Once the cleaning cyc paused, there is a maximum minutes available to restart t Touch the ICU RUN button ( the cleaning cycle from the b the last uncompleted cleanin

– touch the STOP butto it starts flashing, touc button (4) to stop the

m f . 1 0 _ 1 7 7 0 9 0 3 _ 1 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



11

Once the cleaning and rinse finished, the DRYING STEP flashing.

Note! Once the CIP cleaning completed, the drying must b within 5 hours. If not, repeat cleaning. Sign up to vote on this title



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Switch the change over pipe

Useful useful  Not position, production see Dail

9-49.

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External Cleaning

1

Touch the EXTERNAL CLEANIN button.

1

2

2

The EXTERNAL CLEANING win displayed.

In this window the following inform is displayed: •

CYCLES NUMBER SETTING

•

EXTERNAL CLEANING FUNCTION (2).



Download With Free 3 Trial Touch the CYCLES NUMBER SETTING icon to set the quantity cleaning cycles.


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Cleaning Pr

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5

Touch the EXTERNAL CLE FUNCTION icon.

6

The ON/PAUSE/OFF butto displayed.

Touch the ON button (1) and button (4) to start the extern cycle. m f . 1 0 _ 1 7 7 0 9 0 3 _ 1 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

1

2

3


Touch the PAUSE button (2) cleaning program.

The cleaning program can be Unlock full access with a free trial. from the beginning of the las completed cleaning step by t Download With Free Trial again the ON button (1) and t button (4).

To abort the external cleanin touch the OFF button (3) and button (4).

Note! Once the external clea is completed, the jaw system  is recommen Sign upfolder to votegreasing on this title Jaw Lubrication and Final Fo  Useful  Not useful Lubrication.

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Alarms

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Alarms

This section describes the machine alarms and how to manage the ala with the TPOP.

Alarm Modules

Alarms show where there is a prob the machine and how to resolve it.

Alarms are divided into modules. W an alarm is activated, an alarm win displayed with the activated alarm

1

4

7

10

If no alarms appear, touch the ALA button.

13

2

5

8

11

14

16

3

6

9

12

15

17

The ALARM MODULES window is displayed showing the alarm modu Each ALARM MODULE button ope corresponding alarm window.

18 19


1 Raw Material Data Input (OE) 2 Safety 3 ASU 4 LGV/Raw Material Request (OE) 5 Peroxide System 6 SA/Magazine 7 Network 8 Sterile System 9 Drive Unit/Jaw System 10 UV lamp


17 ICU 18 Downstream 19 Alarm History


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Alarm Indication

A flashing triangle symbol in module button, indicates tha active and has not been ackn

Alarm Colour Codes The alarms are colour coded

m f . 1 0 _ 2 7 7 0 9 0 3 _ 2 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

•

RED - hazardous cond

•

YELLOW - abnormal

•

BLUE - information or action.

When an alarm is present, th You're Reading a Preview MODULE button changes col indicate the alarm type and t Unlock full access with a free trial. appropriate warning light on warning lamp(s) light up. Download With Free Trial A red or yellow alarm must b acknowledged. There is no n acknowledge blue alarms as disappear when the cause is


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Navigating Alarms

1

When an alarm is active, the ALAR button changes colour and the ALA MODULE button is displayed with a flashing warning symbol.

Touch the ALARM MODULE butto

2 The ALARM MODULE window is displayed.

Only the current ALARM MODULE window and TAB are active and is possible to navigate to the other al module windows. You're Reading a Preview Unlock full access with a free trial.

Download With Free 3 Trial Touch the SHOW ALARMS button to activate the TABS and enable navigation to the alarm module wi

To clear an alarm follow the proce described in Managing Alarms. Sign up to vote on this title

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2 Control Panels

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Sheet Music

Managing Alarms

1

When an alarm module wind the active alarm icon is lit up icon to open the dialogue wi

Follow the instructions in the given.

1

m f . 1 0 _ 2 7 7 0 9 0 3 _ 2 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

2

Touch the flashing ACKNOW You're Reading a Preview button to acknowledge the a Unlock full access with a free trial.

Note! If the alarm window do after pressing the ACKNOWLE Download With Free Trial the alarm still exists.

3

 Sign upTouch to votethe on this title button to re EXIT



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Alarms

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2 Control

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4

Safety Relay Reset If the ACKNOWLEDGE/RESET bu appears when an ALARM MODULE window opens, an element in one o safety circuits has been interrupted safety relay has been triggered.

This can be caused by opening a d fitted with a safety switch or by pr an EMERGENCY STOP button.

Touch the ACKNOWLEDGE/RESE button to acknowledge the alarm.

Close the safety door or pull out th EMERGENCY STOP button.

Touch the ACKNOWLEDGE/RESE button to reset the safety relay and the safety circuit.


Download With Free 5 Trial

System Communication Faul If a communication fault occurs, a dialogue window is displayed on t TPOP display and the TPOP RESE button flashes to show that an erro occurred.

 Press the TPOP RESET button for Sign up to vote on this title seconds to reset the TPOP.

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Note! If the communication fault remains, call a technician to check

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Alarm History

1

Touch the ALARM HISTOR

2

The ALARM HISTORY win displayed.

The ALARM HISTORY wind a chronological list of all the have occurred on the machin m f . 1 0 _ 2 7 7 0 9 0 3 _ 2 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Note! The cross (1) in the co indicates that the alarm caus You're Reading a Preview production stop.

1 with a free trial. Unlock full access Download With Free Trial

3

Touch the EXIT button to cl ALARMS HISTORY window Sign up to vote on this title

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Collect System

This section describes how to register information to the machine’s COLLECT system. The COLLECT system is divided into two main gr PLANNED MAINTENANCE and WASTE.

Collect System Events

The machine automatically record events for PLANNED MAINTENA and WASTE, but for some events th TPOP prompts the operator to sele reason for an event or input other d the COLLECT system.

The following lists the possible TP prompts and the machine phases th require an operator response.

During the PREPARATION phase •

Delay in the Preparation Phase

•

Jump to Step Zero During the Preparation Phase. You're Reading a Preview During the PRODUCTION phase:


•

Manual Recording of a Produc Download With Free TrialStop Cause •

Check or Change a Production Cause

•

Jump to Step ZERO During th PRODUCTION Phase

•

Jump to Step VENTING Durin PRODUCTION Phase.

Sign upGeneric to vote onTasks: this title Other

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Recording Package Waste for Quality Checks

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Manually Registering Event During PREPA

The following lists the possi prompts during the preparatio require an operator response

Delay in the Preparation

1

If the PREPARATION PHA long (more than 30 minutes) COLLECT SYSTEM button flash 5 minutes after the PRO phase has started. m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Touch the COLLECT SYST You're Reading a Preview Unlock full access with a free trial.


Why so much pre-production delay?

2

The TPOP prompts the quest

WHY SO MUCH PRE-PRODUCT FILLING MACHINE EQUIPMENT SAFETY IDLE MISSING OPERATOR INPUT SERVIC EUNIT IDLE AUTOMATIC SPLICING UNIT IDLE AUTOMATIC STRIP SPLICING UNIT IDLE PEROXIDE SYSTEM IDLE

Select the correct cause for th Selecting the Cause of an Ev 2-24 for details.  answer given within Sign upIftono vote on thisis title



OPERATOR a MISSING Useful  Not useful

I be automatically assigned as reason.

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3 1

The CLOCK window (1) shows the PREPARATION time. The system the extra PREPARATION time to divided and allocated to different c Touch the CLOCK button (2).

2

1

4

Enter the amount of time to be allo to the selected cause by the ARROW buttons.

The CLOCK window (1) shows the amount of time which has been all to the selected cause. You're Reading a Preview Unlock full access with a free trial.

Download With Free 5 Trial Touch the OK button to record the entered and return to the main win


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Jump to Step Zero Durin Preparation Phase When the machine steps dow during the PREPARATION P TPOP prompts the following

Do you want to continue the Preparation Phase?

YES

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

DO YOU WANT TO CONTI PREPARATION PHASE?

NO

•

If the answer is YES the the PREPARATION pha After 10 minutes in step TPOP prompts the same again. If the answer is system allows an additio minutes in step ZERO PREPARATION phase a

•

If the answer is NO the T the PREPARATION pha

•

If no answer is given wi minutes the PREPARAT closes automatically.




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Manually Registering an Event During PRODUCTIO

Manual Recording of a Produ Stop Cause

1

During PRODUCTION phase, the machine may stop due to: •

conveyor congestion

•

manual MOTOR START interruption You're Reading a Preview • manual SHORT STOP • trial.manual EMERGENCY Unlock full access with a free

STO

• step out from PRODUCTIO Download With Free Trialup or Step down) •

manual filling off

•

opening of a door.

The COLLECT SYSTEM button st flash.

Touch the COLLECT SYSTEM bu Sign up to vote on this title

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2

The TPOP prompts one of th questions:

- REASON FOR CONVEYOR C - WHY DID YOU INTERRUPT START? - WHY DID YOU PRESS SHO - WHY DID YOU PRESS EME STOP? - WHY DID YOU STEP OUT PRODUCTION? - WHY DID YOU OPEN THE - WHY DID YOU TURN OFF FILLING?

Note! The TPOP prompts th “WHY DID YOU INTERRUPT START?” only at the first man START interruption after t PREPARATION phase.

Note! If the automatic catch distribution equipment stop f enabled, the TPOP button w You're Reading a Preview a conveyor congestion only distribution equipment stop h Unlock full access with a free trial. detected.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


3 FILLING MACHINE IDLE SAFETY IDLE Missing operator input SERVICE UNIT IDLE

Answer by selecting the corr  the C event, seetitle Selecting Sign upthe to vote on this Event on page 2-24 for detai useful  Useful  Not

If no answer is given within after the restart, a MISSING

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4 1

2

The CLOCK window (1) displays t total time taken for the stop.

When there is manual waste, enter number of packaged taken using th numeric key pad.

Note! Manual waste means packa removed by the operator.

The PACKAGE window (2) display number of the wasted packages.

5

Touch the OK button to record the cause, the waste and return to the m You're Reading a Preview window. Unlock full access with a free trial.


Check or Change a Productio Stop Cause 

1Sign up to vote on this title

Useful  Not useful  During a production stop, it is poss

check or change production stop c which have been automatically ass

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2

Touch the LAST STOP butt if the recorded stop cause is

Last Stop

3 FILLING MACHINE IDLE

If the cause is not correct, se correct cause in the scroll lis Selecting the Cause of an Ev 2-24 for details.

SAFETY IDLE Missing operator input SERVICE UNIT IDLE AUTOMATIC SPLICING UNIT IDLE m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free Trial 4 When there is manual waste 1 number of packaged taken u numeric key pad. Note! Manual waste means removed by the operator.

The PACKAGE window (1) d  packag number of the wasted


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5

Touch the OK button to record the e data and return to the main window

Is this the end of the current Production or is there a Breakdown?

END OF PLANNED PRODUCTION

BREAKDOWN

Jump to Step ZERO During th PRODUCTION Phase When the machine steps to ZERO the PRODUCTION phase the TPO prompts the following question:

IS THIS THE END OF THE CURRE PRODUCTION OR IS THERE A BREAKDOWN?

• If the answer is yes, touch th You're Reading a PreviewOF PLANNED PRODUCTION

to record the event END PRODUCTION to the collect s

button Unlock full access with a free trial.

Download With Free •TrialIf the answer is no, touch the BREAKDOWN button to record event PRODUCTION STOP collect system. If the machine stepped up within 10 minutes, TPOP prompts the question ag

•

If no answer is given within 2 minutes the event END OF  SignPRODUCTION up to vote on this is titleautomaticall recorded collect system. Notthe useful  Useful  to

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Jump to Step VENTING PRODUCTION Phase When the machine steps to V during the PRODUCTION TPOP prompts a question.

Is this the end of the current Production or is there a Breakdown?

END OF PLANNED PRODUCTION

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

IS THIS THE END OF THE PRODUCTION OR IS THERE BREAKDOWN?

BREAKDOWN

•

If the answer is yes, to OF PLANNED PRODUC button to record the even PRODUCTION to the co

•

If the answer is no, to BREAKDOWN button to r event PRODUCTION ST collect system.

•

If no answer is given w minutes the event END PRODUCTION is autom recorded to the collect sy



Generic Collect Syst

Recording Package Was Quality Checks

1

Note! Remember to record t of packages taken wheneve are collected for quality chec

 SYST COLLECT Sign upTouch to votethe on this title

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3 MOST FREQUENTLY USED EVENTS CODE FILLING MACHINE EQUIPMENT FILLING MACHINE IDLE PLANNED

Use the arrow keys to select the PLANNED TIME.

Touch the DETAIL button and use arrow keys to select PACKAGE QUALITY CHECKS.

Detail

PLANNED PLANNED PRODUCTION CHANGE PLANNED PACKAGING MATERIAL CHANGE PLANNED MAINTENANCE PACKAGE QUALITY CHECKS


1

Download With Free 4 Trial Enter the number of packages take using the numeric key pad.

The PACKAGE window (1) display selected value.


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5

Touch the OK button to recor entry.

6

Touch the EXIT button to re main window.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free Trial Recording Maintenance

1

Touch the COLLECT SYST


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3 PREPARATION AFTER DAILY CARE PREPARATION AFTER WEEKLY CARE PLANNED MAINTENANCE 250 HOUR PLANNED MAINTENANCE 1000 HOUR

Select the correct item, see Selecti Cause of an Event on page 2-24

4

Use the ARROW buttons to enter th used. The CLOCK window displays the selected time.


Download With Free 5 Trial Touch the OK button to record the entry.


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Copying Recorded Data The COPYLOG button is use data from the TPOP flexbox disk.

CopyLog

To analyse the data collected system, the data must be cop office PC and analysed utilis appropriate software.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Machine Configuration

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Machine Configuration

This section shows how to enable/disable the available machine optio through the TPOP.

Configuration Window

Touch the MACHINE CONFIGURA button.

The CONFIGURATION window is displayed.

1 2

12

6

13

The window displays the configura of the optional equipment for the f machine.

Note! Icons marked with a cross a enabled.

3

4

5

14

7 8

20 15

9 10 11

1 Machine No. 2 Volume 3 Ethernet Level 6 4 Rebuilding kits 5 Package Plant Integration (PPI) 6 ASU separate room 7 Pre-applicator 8 ICU central refilling 9 ICU 10 Ice water

21

Touching an icon displays a dialog window with a detailed description optional equipment.

Touch the icon of the machine opti be enabled or disabled. You're Reading Preview 22 a23 Note! The access to enable or dis Unlock full access with a free trial. 19 the machine options is restricted a only users with a valid password c Download With Free modify Trial the configuration.

16 17

18

13 Tube steering 14 Line Interface 15 Belt brake 16 Date unit 17 MDR/Bar Code option 18 Advanced Signal Exchange 19 Non TP generic equipment 1 and 2 20 Sampling unit 21 Label applicator equipment


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Machine Con

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The ON/OFF buttons are dis Touch:

– the ON button to enab selected

– the OFF button to dis option selected.

LGV Configuration (iLin

Note! This option is availabl machines with Package Plan Integration (PPI) option enab

Touch the LGV CONFIGUR

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Production Control

This section describes how to use the TPOP to make machine setting process parameters, run machine functions and view package counter

Production Control Modu

Touch the PRODUCTION CONTR button to view the buttons correspo to the various settings grouped by machine modules or function. 1

2

3

8

11

Touch one of the module buttons to the associated dialogue window

4

6

9

12

14

5

7

10

13

15 16

17

18

19

You're Reading a Preview 1 Raw Material Data Input (OE) 2 Automatic Splicing Unit 3 LGV/Raw Material Request (OE) 4 Peroxide System 5 Automatic Strip Splicing Unit 6 Sterile Air System 7 Package Forming Unit 8 UV Lamp Overview 9 Tube Forming Unit 10 Filling System 11 Headspace Unit (OE)


15 Integrated Cleaning Unit Download With Free Trial 16 Downstream 17 Utility 18 Package Counters 19 Overview


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ASU Window

1 Touch the ASU button.

2

1

2

3

The ASU window is displaye

All selectable icons are whit icon is selected the colour of changes to blue. In this window there are the selectable icons: m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

You're Reading a Preview Note! The icon (3) is display ASU iLine XT version. Unlock full access with a free trial.


6

5

4

•

SPLICED PACKAGE R LENGTH (1)

•

MOVE SPLICE HEAD

•

CONFIRM MATERIAL READY (OE) (3)

•

CONSTANT HEAT BAR TEMPERATURE (4)

•

FORCE MANUAL SPLI

•

PREPARATIONDEVIC


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Spliced Package Repeat Leng Offset

3

Touch the SPLICED PACKAGE REPEAT LENGTH OFFSET icon

4

Use the ARROW buttons or the KEYBOARD button to set the value touch the FACTORY button to rese factory default value.

Note! The repeat length can be corrected with this adjustment if th is at least ±1.5 mm.




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6 1

1

1

In PREPARATION, touch on ARROW buttons (1) to select of the movement.

Note! The current position o head is indicated by the gree ARROW button.

Touch the OK button (2) to st movement of the splicing he

2

Note! There are three selec position: RH side, LH side a position.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



2

1

3

7

In PRODUCTION, the posit splicing head on the material be corrected by a value from

The current position of the sp is indicated by the green colo ARROW button (1).

 windows (4) displays th Sign upThe to vote on this title



4

5

6

(mm) setNot foruseful the movement o Useful

material holder 1, the window displays the value (mm) set f

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Constant Heat Bar Temperatu

8

Touch the CONSTANT HEAT BA TEMPERATURE icon.

9



Download With Free Force Trial Manual Splice

10

When there is an urgent need to pe a packaging material splice becaus alarm condition, use the FORCE MANUAL SPLICE function.

This allows the possibility to perfo  splice and disregardin Sign upimmediately to vote on this title packaging material position (out o  Useful  Not useful design).

Touch the FORCE MANUAL SPL

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11

The ON/OFF buttons are dis

Touch the ON button to enab FORCE MANUAL SPLICE

To cancel the function, touch button.

Once the function is enabled, manual splice, see Manual W page 6-36. 6-36.

Preparation Device

12 Touch the PREPARATION icon.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

2

13

1

The dialogue window displa following information: •

the the num numbe berr of of spl splic ices es

•

the the max maxim imu um num numbe berr o before the blade replacem


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Confirm Material Holder Read

14

Note! Valid for iLine XT Automatic version only onl y.

Touch the CONFIRM MATERIAL HOLDER READY icon to confirm material holder availability for spl the LGV.

15

The ON/OFF buttons are displayed

Touch the ON button to enable the function and the OK button button to start function. To cancel the function, touch the button. Sign up to vote on this title

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Peroxide System Win

1

Touch the PEROXIDE SYS

2 1

2

The PEROXIDE SYSTEM displayed.

All selectable icons are whit icon is selected the colour of changes to blue. m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

In this window there are the selectable icons:

6

5

4

3

•

PEROXIDE BATH HEA TEMPERATURE (1)

•

PEROXIDE CONCENTR AND TEMPERATURE TEMPERATURE MONITOR (2)

•

PEROXIDE TANK TEMPERATURE (3)

•

PEROXIDE TANK LEV

•

PEROXIDE BATH TEMPERATURE (5)

 Sign up• to vote on this title HEAT EXCHANGER

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WA

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Peroxide Concentration Moni

3 Touch the PEROXIDE CONCENTRATION AND TEMPERATURE MONITOR icon.

1

2

4

The dialogue window displays the following information: •

the the val value ue of the the hyd hydro roge gen n per per concentration (1)

•

the the val value ue of the the hyd hydro roge gen n per per temperature (2)

The data is shown in real time only the first 10 minutes when the fillin machine is in step PREPARATION from step HEAT STERILIZATION step PRODUCTION.

Touch the TREND button to displa graph of the hydrogen peroxide concentration during the last eight of PRODUCTION.

Note! The graphs may show block missing information due to the con mentioned above.  Sign up to vote on this title

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Peroxide Tank Level

5

Touch the PEROXIDE TAN icon.

6 1

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

The dialogue window displa following information: •

the actual value ((1 1)

•

the set point (2).

Touch the TREND button to d graph showing the peroxide real time.

2


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Automatic Strip Splicing Window

1 STRIP Touch the AUTOMATIC STRIP SPLICING UNIT button.

2 1

2

3

AUTOMATIC STRIP SPLIC The AUTOMATIC UNIT window is displayed.


In this window there are the follow selectable icons: •

POWER SETTING STRIP APPLICATOR (1)

•

SEALING MONITORING (2)

•

STRIP SEALING TIME (3)


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Power Setting Strip App

3

Touch the POWER SETTIN APPLICATOR icon.

4 1

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

2

The following setting param displayed:

3

•

POWER DURING PRODUCTION (1)

•

POWER DURING INCH

•

POWER DURING MANU PULLING (3).

Use the ARROW buttons or th KEYBOARD button to set the touch the FACTORY button t factory default value.


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Strip Sealing Time

5

Touch the STRIP SEALING TI icon.

6

ARROW buttons or the Use the ARROW KEYBOARD button to set the value touch the FACTORY button to rese factory default value.

7

Touch the EXIT button to return to windo w. SETTING window


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Sterile Air System W

1 Touch the STERILE AIR button.

2 1

2

3

4

5

The STERILE AIR SYST is displayed.

6


In this window there are the selectable icons:

• AIR KNIFE TEMPERA TEMPERA

CHAMBER A • ASEPTIC CHAMBER PRESSURE (2) • ASEPTIC CHAMBER CHAMBER TEMPERATURE (3)

9

8

7

•

B-VALVE AIR TEMPE IN STERILIZATION

•

HEAT STERILIZATIO TEMPERATURE (5)

•

HEAT EXCHANGER VA 

Sign up to vote on this title (6) POSITION



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Package Forming Unit Window

1 Touch the PACKAGE FORMING button.

13

12

10

11

9

2

The PACKAGE FORMING UNIT window is displayed.


1 2

3

8

In this window there are the follow selectable icons:

4

5

6

7

•

SAMPLE PACKAGES (1)

•

LUBRICATION OIL LEVEL INDICATOR (2)

•

PACKAGE WEIGHT (3)

•

JAW LUBRICATION OIL

•


•

TS FAULT HISTORY (6)

•

TS POWER (7)

•

PHOTOCELL UNIT (8) 

up to vote on this title CORRECTION •SignDESIGN Not useful  Useful  (9) OFFSET

•

CHANGE INDUCTOR (10)

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Package Weight

3

Touch the PACKAGE WEIG

4

Use the ARROW buttons or th KEYBOARD button to set the touch the FACTORY button t factory default values.

Note! The volume cams sta when the value has been sta seconds. It is not possible to setting while the motor is mo

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Jaw Lubrication

5

Touch the JAW LUBRICAT


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Change Inductor

7 Touch the CHANGE INDUCTOR

8

Touch the JAW LINK NUMBER select the pair of jaw links to be mo maintenance position.

Note! The maintenance position is bottom of the jaw chain.

9

The JAW LINK NUMBER key pa displayed.

ARROW buttons or the Use the ARROW KEYBOARD button to set number o jaw link. Sign up to vote on this title

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TS Power

11 Touch the TS POWER icon.

12


m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free Trial TS Fault History

13

Touch the TS FAULT HIS


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Design Correction Offset

15

Touch the DESIGN CORRECTIO OFFSET icon.

16 1

Two icons are displayed in the dial window:

Touch the DESIGN CORRECTIO OFFSET icon (1) to display the ke

2

Use the ARROW buttons or the KEYBOARD button to align the pac design by changing the offset valu You're Reading a Preview In the DESIGN ERROR MONITO Unlock full access with a free trial. dialogue window (2) the following information is displayed: Download With Free Trial – the opening percentage of t folding flaps (0% open - 10 closed)

– the current design error val

Touch the TREND button to displa graphic showing the parameter in r time.  Sign up to vote on this title

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Photocell Unit

17

Touch the PHOTOCELL UN

18

1

Three icons are displayed in window:

Touch the PHOTOCELL SP icon (2) and the ON button the spot on the photocells ev machine is stopped, if neede m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

2

3

Touch the PHOTOCELL You're Reading a Preview SENSITIVITY icon (1). Th PHOTOCELL SENSITIVI Unlock full access with a free trial. window is displayed.

Download With Free Trial Use the ARROW buttons or th KEYBOARD button to set the


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Jaw Inching Selection

20 Touch the JAW INCHING SELECTION icon.

21 Touch either:

1

2

– the SLOW INCHING butto to slow inch the jaw system check the machine moveme to reach an approximate po

– the FAST INCHING butto to fast inch the jaw system You're Reading a Preview check the machine moveme Unlock full access with a free trial.



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Jaw System Target Posi

23

Touch the JAW SYSTEM T POSITION icon.

24

Touch the JAW LINK NUM select the pair of jaw links to package cycle position.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



25 The JAW LINK NUMBER displayed.

Use the ARROW buttons or th KEYBOARD button to enter t of the jaw link. Sign up to vote on this title

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27

The JAW LINK ANGLE keypad i displayed.

Use the ARROW buttons or the KEYBOARD button to enter the ang value.


Download With Free 28 Trial Touch the ON button to enable the position function.

Touch the OK button to start the m movement.


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Sample Package

29

Touch the SAMPLE PACKA

30

1

Touch the PACKAGE SAMP icon (1) to select the number to sample.

The package sample batch k displayed. m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Touch the arrows button to s sampling one single package You're Reading a Preview of packages. Unlock full access with a free trial.

2

Note! A batch is composed packages (14 packages for T Download With Free Trial one for each pair of jaw links

The option selected (2) is sho the PACKAGE SAMPLE BA

31

 available only Sign upNote! to voteSetting on this title



sampling ofuseful one single pack Useful  Not

Touch the PACKAGE SAMP NUMBER icon to select from

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32

Touch the ON button to start the sam of the packages.

33

If the JAW AND EVENT ID is se automatic mode, see Jaw and Even Mode Selector , confirm the synchronization by touching the CONFIRM button.




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UV Lamp

1

Touch the UV LAMP button.

2

Touch the UV LAMP MONI icon.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


1

Download3With Free Trial

3

The following information a •

generator current (1)

•

generator power (2)

•

radiometer intensity (3) must be above 100% to g sterilization effects.


2

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Tube Forming Unit Windo

1

Touch the TUBE FORMING UNI button.

3

2

2

The TUBE FORMING UNIT win displayed.


In this window there are the follow lectable icons: You're Reading a Preview • LONGITUDINAL SEALING


•

4


Download With Free •TrialPENDULUM ROLLER (3) • TUBE STEERING OFFSET 1

Note! The icon (4) appears only if option tube steering is activated, s Machine Configuration on page


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4 1

2

The following setting param displayed: •

POWER DURING PRODUCTION (1)

•

POWER DURING TUBE SEALING (2)

•

POWER DURING SERV

To set a parameter, touch the value displayed. The backgro of the selected value change

3


m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free Trial Pendulum Roller

5

Touch the PENDULUM ROL


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Tube Steering Offset

7

Touch the TUBE STEERING OF icon.

8

The TUBE STEERING OFFSET pad is displayed.

Use the ARROW buttons (1) to chan step by step the axial rotation of th sealed tube, see Creases Adjustme during PRODUCTION in chapter Checks.

1

You're2Reading a Preview The bar (2) shows the rotation dire Unlock full access with a free trial.



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Filling System Windo

1

Touch the FILLING SYST

2 1

2

3

The FILLING SYSTEM wi displayed.




5

In this window there are the f lectable icons: •

PRODUCT TEMPERATU

•

REGULATING VALVE POSITION (2)

•

STEAM BARRIER TEMPERATURE (3)

•

STARTING FLOW (4)

•

PRODUCT LEVEL AND

•

BUCKET REFILLING

4


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Product Level and Flow Grap

3 Touch the TUBE icon.

1

4

The dialogue window displays the following information:

2

•

product flow (1), expressed percentage of machine nomina product flow

•

product level (2).

Touch the TREND button to displa You're Reading a Preview graph showing the values in real ti Unlock full access with a free trial.



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6


Increase the value in case too needed to reach a stable prod decrease the value in case of during production start.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free Trial Regulating Valve Positio

7

Touch the REGULATING V POSITION icon to monitor percentage of the regulating opening.


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Bucket Refilling Time

9

Touch the BUCKET REFILLING TIME icon to set the production tim after which the system executes th refilling sequence.

10

The BUCKET REFILLING TIM pad is displayed.

Use the ARROW buttons or the KEYBOARD button to set the value; the FACTORY button to reset the f default value. You're Reading a Preview Unlock full access with a free trial.



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Headspace by Injecti

1

Touch the HEADSPACE BY INJECTION button.

2

2

1

The HEADSPACE BY INJ window is displayed.



•

HI PRESSURE AND F

•

HI TEMPERATURE MO

Download With Free Trial •

HI TRANSITION PIP TEMPERATURE MONIT


5

In this window there are the f lectable icons:

4

3

•

HI NOZZLE SELECTI

•

HI GAS TEMPERATUR MONITOR (5).


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HI Pressure and Flow

3 Touch the HI PRESSURE AND icon.

4 1

The dialogue window displays: •

the process value and the set value of the HI pressure (1)

•

the process value of the HI


2


5

Use the ARROW buttons or the KEYBOARD button to set the HI pr value or touch the FACTORY butto reset the factory default value.  Touch OKonbutton to confirm Sign upthe to vote this title value. Useful  Not useful 

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HI Nozzle Selection

6

Touch the HI NOZZLE SE icon.

7

Use the ARROW buttons to se nozzle size corresponding to fitted into the product pipe.

Touch the OK button to confi selection. m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



8

Touch the EXIT button to re HEADSPACE BY INJECT window.


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Service Unit Window

1

Touch the SERVICE UNIT butto

1

2

3

2

4

The SERVICE UNIT window is displayed.

5 6


In this window there are the follow selectable icons: You're Reading a Preview 8 • ELECTRICAL CABINET Unlock full access with a free trial.TEMPERATURE (1)

7

• SUPERSTRUCTURE Download With Free TrialELECTRICAL CABINET

10 9

TEMPERATURE (2) •

UV LAMP COOLING WATER TEMPERATURE (3)

•

MAIN COOLING WATER TEMPERATURE (4)

•

MAIN AIR PRESSURE (5)

up to vote on this title COOLING •SignMAIN

 •

Useful useful  Not (6) PRESSURE



WATER

LAMP AND HOOTER TEST

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Final Folder Unit Win

1

Touch the FINAL FOLDER

5

8

1

7

2

2

3

The FINAL FOLDER windo displayed.



6 FF window TBA machines

5

8

1

In this window there are the selectable icons: •

INFEED SYNCHRONIZ

•

FLAP HEATER TEMPERATURE (2)

Download With Free Trial • 4 •

2

3

FLAP HEATER PRESS OUTFEED CONVEYOR

•

FINAL FOLDER ACTU POSITION (5)

•

FINAL FOLDER LUBRICATION (6)

•

 JOG FINAL FOLDER




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FINAL FOLDER TARG  Not useful POSITION (8)

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Final Folder Synchronization

3

Touch the INFEED SYNCHRONIZATION icon to set t offset between the package and the infeed station.

4

Use the ARROW buttons or the KEYBOARD button to set the offset or touch the FACTORY button to re factory default value.


Download With Free Final Trial Folder Lubrication

5 Touch the FINAL FOLDER LUBRICATION button.


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7

1

Note! Valid only for TPA ma

Select what to lubricate: •

the rollers, touching th close to the ROLLER LUBRICATION icon (1

•

the slides, touching th close to the SLIDE LUB icon (2)

•

both rollers and slides, the ON buttons.

2

3

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

4

Touch the ON button (3) and button (4) to enable the final lubrication function.


Download With Free Trial Flap Heater Temperature

8 Touch the FLAP HEATER TEMPERATURE icon.


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9

Note! Some temperatures can be changed, others are only monitors cannot be changed.

The temperature of each single fla heater is displayed. Touch one of the FLAP HEATER



Download With Free Flap Trial Heater Pressure

10

Touch the FLAP HEATER PRES icon.


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11

Touch the TOP FLAP HEA icon (1) or the BOTTOM FL HEATERS icon (2).

1


2

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free Trial Final Folder Target Posi

12

Touch the FINAL FOLDER POSITION icon.


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14

Touch the ON button to enable the FINAL FOLDER GO TO POSI function.

Touch the OK button to move the f folder in the target position.

Outfeed Conveyor Speed

15

Touch the OUTFEED CONVEYOR SPEED icon.


Download With Free 16 Trial Use the ARROW buttons or the KEYBOARD button to set the value


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18 Touch the ON button and the enable the jog function.

19

Press and hold the FINAL FO INCHING button to run the module independently from status.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



20

Touch the EXIT button to re FINAL FOLDER window


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Down Stream

1

Touch the DOWN STREAM button.

2 1

2

3

4

5

The DOWN STREAM window is displayed.


In this window there are the follow selectable icons: You're Reading a Preview Note! The following icons are disp Unlock full access with a free trial.if the relative machine options only enabled, see Machine Configurati Download With Free page Trial 2-54. For example, the icon displayed only if the BELT BRAKE option is enabled. •

BELT BRAKE SPEED (1)

•

OPTION DATE UNIT (2)

•

JEID CONFIGURATION SELECTION (3)

 MODE AND EVENT ID •SignJAW up to vote on this title SELECTOR (4)

 •

 Not useful BATCH CHANGE STOP SELECTOR (5)

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Belt Brake Speed

3

Touch the BELT BRAKE S

4

Use the ARROW buttons or th KEYBOARD button to set the

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free Trial Option Date Unit

5

Touch the PRINTER INTE


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1

2

3

4

5

7

A set of informations may be enter the layout by touching the followin icons: – Product (1) – Batch (2) – Production shift (3) – Generic field 1 (4) – Generic field 2 (5).

1

2

3

8

Best before date may be entered by touching the BEST BEFORE DAT icon (1).

Touch the LOCK icon (2) to lock th before date (for example in case of production between two days).

Touch the UNLOCK icon (3) to unl You're Reading a Preview Unlock full access with a free trial.

1

2

Download With Free 9 Trial Touch the REVERSE PRINTING icon (1), if necessary, to select the printing direction and confirm with ON button (2).


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Jaw and Event ID Mode

11

Touch the JAW AND EVENT SELECTOR icon.

12

3

Touch the arrows buttons to jaw and event identification

2

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

1

•

manual mode (1): the s the synchronization at ev waste; no feedback is req

•

automatic mode (2): th restores the synchroniza package waste by check length of the packages q synchronization must be by sampling one packag Sample Package, item

•

disabled (3): the jaw an disabled.

4



Confirm the selection by the button (4).


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Jaw and Event ID Configurati Selection

13

Touch the JEID CONFIGURATI SELECTION icon.

14

1

Touch the OPEN CONFIGURATI icon (1).

Use the ARROW buttons (2) to sele jaw and event ID configuration to loaded.

Note! The number corresponds to defined configuration; maximum 8 configurations are available to be You're Reading a Preview selected.



2


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15

Touch the EVENT DISPLA display the list of the events printed on the package in the configuration.

1

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

2 3 4 5 6 7 8 9 10 11 12 13


•

No event (2)

•

First start (3)

•

Restart after stop (4)

•

Paper splice (5)

•

Factory splice (6)

•

Strip splice (7)

•

Machine stop (8)

•

End of production sto

•

Restart after an elapse Stop (10)

•

PT Tab splice (11)

•

PT Patch splice (12)

•

Opening device stop (1


Download With Free Trial Batch Change Stop Sele

16

Touch the BATCH CHANGE SELECTOR icon.

Note! The BATCH CHANGE function enables the register PLMS a change of batch of without the steps CIP  and H Sign up to vote on this title STERILIZATION.

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17 1

2

3

Touch the FULL PIPE button (1) EMPTY PIPE button (2) to selec stop the machine with product in tu with tube empty.

Touch the OK button (3) to start the function.

18

When the last package has passed t DE, press the BATCH IDENTIFIE button fitted on or near the last DE


Download With Free 19 Trial Press the PROGRAM UP button to continue production of another bat


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Package and Time C Window

1 Touch the PACKAGE AND COUNTERS button.

1

2

2

5

The PACKAGE AND TIME COUNTERS window is displ

On the LH side of this dialog the partial counters are displ

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


•

the counter (1) displays t packages into the filling

•

the counter (2) display of packages exiting from folder

•

the counter (3) display of packages passing the l point (depending on whi package point has been s page 2-145)

•

the counter (4) display number of the wasted pa



4

3

On the RH side of this dialog  Sign upthe to vote on this counter (5)title displays the t production useful  Useful  Not time.

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Partial Package Counters

3 Touch any of the partial package c icons.

In the dialogue window are display

1

•

the RESET button (1)

•

the number of packages for volume (2).

To reset the counters, touch the button (1) for four seconds.

Note! The counters per volume (2 cannot be reset.

2


2

Download With Free 4 Trial 1 Touch the PACKAGE PER UNIT icon (1) next to the LAST COUNT POINT icon (2).

Use the ARROW buttons or the KEYBOARD button to set the quant the packages contained in the card Sign up to vote on this title

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Waste Counters

1

5

Touch the PRODUCTION COUNTERS button (1) to part of the machine is causin

2

9

The following waste reasons displayed:

10

3 4 5 6 7 8 m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

•

waste when stopping (

•

packaging material sp

•

strip splice (4)

•

package out of design (

•

filling not OK (6)

•

bucket refilling (7)

•

manual waste (8)

•

package sampling (9)

•

pre-applicator (10).



1

6

Touch the TECHNICAL WA button (1) to display the tech reasons.


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Production Control

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Production Time Counters

7

Touch the any of the production tim button to display the production counter for each volume.

Note! These counter cannot be re




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Production Graphic

8

Touch the PRODUCTION G button.

9

A graphic is displayed show 12 hours of production, clean drying.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Touch the ARROW buttons (1 back and forward the produc (up to 8 days backwards can displayed).

1

2

You're Reading a Preview Touch the ZOOM buttons (2) or decrease the interval of tim Unlock full access with a free trial. in the window (from 11 min days). Download With Free Trial 1 3 Touch the RETURN button (3 the present time.


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2 Control

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Temperature Overview Window

1

Touch the TEMPERATURE OVER button.

2 1

7

2

8

13 14

The TEMPERATURE OVERVIEW window is displayed.

To change a setting value, touch th corresponding module TAB that in the setting value and follow the no procedure to change the value.

3

9

4

10

15 16

5

11

17

6

12

1 Peroxide tank 2 Water heat exchanger 3 Bath external heater, inlet 4 Bath internal heater, inlet 5 Air superheater 6 Aseptic chamber 7 Peroxide concentration 8 Peroxide temperature 9 Bath internal heater,

Note! To keep the new value the r You're Reading a Preview must be saved or saved as a new

18

Values from temperature regulators can be changed, values outlet temperature monitors cannot be Download With Free Trial 10 Bath external heater, changed. Note! Unlock full access with a free trial.

outlet 11 Pre-sterilization 12 Air knife 13 UV lamp water 14 Electrical cabinet 15 UV lamp cooling 16 Cooling water 17 Steam inlet 18 Filling pipe


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Utility Window

1

Touch the UTILITY button

1

2

2

The UTILITY WINDOW is

Note! The key symbol indica access to those buttons is re only users with a valid passw access the utility.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

In this window there are the selectable buttons: You're Reading a Preview • Unlock full access with a free trial.

3

4

5

•

the BACKUP (2)

•

the CLEAN PANEL


6

the SOFTWARE VERSIO

•

the COPY LOCAL FIL

the COPY BACKUP FI


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4

The SOFTWARE VERSION wind displayed, showing the numbers of software currently installed.


Download With Free Backup Trial

5

Touch the BACKUP button to do a b copy of the following files: •

the config files of the DE

•

the PLMS NRG local setup

•

the primary printer layout

up to vote on this title •Signthe counters



Useful  Not useful  • the TMCC JEID configuratio

•

the printer interface messag

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Sheet Music

6

The BACKUP icon (1) appea status bar during the backup.

Note! The BACKUP icon (1) during the automatic backup switch off the panel while the icon (1) is displayed.

When the backup is complet BACKUP icon (1) disappears and time are shown next to th button.

1

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free Trial Clean Panel

7 Touch the CLEAN PANEL


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Copy Local Files

1

9

Touch the COPY LOCAL FILES button (1) to copy the folder C:\PLMS\DATA containing the l files (counters, servo motor faults. USB key.

2

Touch the EJECT KEY button (2) safely remove the USB key.

1

Copy Backup Files

10

Touch the COPY BACKUP FILE button (1) to copy the machine dat (stored in the CompactFlash memo card) in a USB key.

2

Touch the EJECT KEY button (2) safely remove the USB key. You're Reading a Preview Unlock full access with a free trial.



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LGV/Raw Material Re Window

1

Touch the LGV/RAW MATE REQUEST button.

2 1

2

3

4

The LGV window is display

5

All selectable icons are whit icon is selected the colour of changes to blue. In this window there are the selectable icons: m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


•

LGV ENABLE PHOTOC FORCE (1)

•

REQUEST MATERIAL PALLET DELIVERY A DELIVERY AREA 1

•

REQUEST MATERIAL PALLET DELIVERY A DELIVERY AREA 2

•

REQUEST REEL FOR SIDE 1 (4)


REQUEST REEL FOR SIDE 2 title (5).  Sign up to vote on this •

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4 The REQUEST MATERIAL SUB_MENU is displayed.


1

2

3

4

5

6

7

In this window there are the follow selectable icons: • •

•

REQUEST FOR NEW MATERIAL (1)

REQUEST FOR PICKING E PALLET AT PALLET DELI AREA 1 OR 2 (2)

REQUEST FOR PICKING REMAINING MATERIAL AT PALLET DELIVERY AREA 2 (3)

• ABORT CURRENT MATERI REQUEST (4) You're Reading a Preview • REQUEST FOR SAME MATE

AS Unlock full access with a free trial.

PREVIOUS (5).

• REQUEST FOR PARKING T Download With Free TrialMATERIAL (6) •

MODIFY ACTIVE REQUEST

Note! The commands (4) and (7) available only if the mission to can modify is not already in action.

Note! The mission (5) includes the request for picking the empty palle 

Note! mission Sign upThe to vote on this(6) titlestores the m in aUseful defined parking area. This acti Not useful  be used when material not complia the specifications has been wrong

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5 1

2

Touch the ON button (1) to e function configuring and the button (2) to activate it.

6

1

If requested from the missio the recipe in which the missi applied.

2

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Touch the ACTIVE RECIP to request the material for th loaded recipe or the QUEUE button (2) to request the mat next recipe. You're Reading a Preview Unlock full access with a free trial.

1


7

If requested from the mission the MATERIAL TYPE butto select material type. This set the operator to select the ma for example: Strip, Peroxide, Patch.

Touch the ARROW buttons (2  the material for the mission.


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8

1

If requested from the mission type the MATERIAL QUANTITY butto to select material quantity (1).This setting enables the operator to inse requested material quantity. Set the quantity with the ARROW buttons (2) or using the KEYPAD Touch the OK button (4).

2

3

4


1

Download With Free 9 Trial If requested from the mission type the TIME ESTIMATION button select the estimated time (1). This enables the operator to insert the maximum interval time for the ma delivery.

Set the time estimation value  with Sign up to vote on this title ARROW buttons (2) or using the Useful (3).   Not useful KEYPAD Touch the OK button (4)

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Request for Reel Deliver Side 1 or 2

10

Touch the REQUEST REEL

11

The REQUEST REEL SUB displayed.

1 m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

2

3

4

5

6

All selectable icons are whit icon is selected the colour of changes to blue.

7




REQUEST FOR NEW R

•

REQUEST FOR PICKI CORE (2)

•

REQUEST FOR PICKI FINISHED REEL (3)

• ABORT CURRENT REE REQUEST (4) •

REQUEST FOR SAME TYPE AS PREVIOUS

•

REQUEST FORPARKI

Sign up to vote on this REEL (6)title



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•

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Select the mission type amon

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12 1

2

1

2

Touch the ON button (1) to enable function configuring and the OK button (2) to activate it.

13

If requested from the mission type the recipe in which the mission is applied.

Touch the ACTIVE RECIPE butt to request the reel for the actually l recipe or the QUEUE RECIPE but to request the reel for the next reci You're Reading a Preview Unlock full access with a free trial.

1

Download With Free 14 Trial If requested from the mission type the MATERIAL QUANTITY butto to select material quantity (1).This setting enables the operator to inse requested material quantity.

Set the quantity with the ARROW buttons (2) or using the KEYPAD  Sign up to vote on this title

Touch the OK button (4). Useful useful   Not

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15

1

If requested from the mission the TIME ESTIMATION select the estimated time (1). enables the operator to inser maximum interval time for t delivery.

Set the time estimation value ARROW buttons (2) or using KEYPAD (3). Touch the OK button (4)

2

3

4

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free Trial LGV Enable Photocells F

16

Touch the LGV ENABLE PHO FORCE icon.


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17 1

Check if the photocells of the ASU are enabled: •

DOOR SIDE 1 photocells (1

•

DOOR SIDE 2 photocells (2

2

Note! The access to enable or dis the photocells is restricted to users valid password.


Download With Free 18 Trial Touch the EXIT button to return to PRODUCTION CONTROL windo


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Raw Materials Data In Window

1

Touch the Raw Material Input button.

2

1

The RAW MATERIAL DAT window is displayed.




HYDROGEN PEROXIDE

•

PACKAGING MATERIA


3

STRIP (3)

Depending on machine comp other materials can be availa example: patch, tab or nitrog

2

Note! If the LGV automatic v present, the data input are in directly from the LGV, but it i  operat modify them from the Sign up to vote on this title

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Production Control

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2 Control

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Raw Material Data

3 Press the ID button (1).

Enter the material ID (2) using the barcode scanner (3) or the KEYBO button (4).

2

3

1

Note! With the barcode scanner (3 OK button is automatic.

4


1

Download With Free 4 Trial 2 The entered material ID is automa 3 compared with the ID in the active recipe, shown in the material ID fi

If the materials match, press the button (2).

If a mismatch is detected, it will be  indicated withonthe ico Sign up to vote thisMISMATCH title seeUseful next item.   Not useful

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Productio

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Mismatching Materials

5 2

3

If a material mismatch is det be indicated by the MISMAT and must be handled.

1

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

•

to confirm the mismat the material code, see ite

•

to skip the operation, t button (2). The value 99 appear in the field. The s recognize the number an will be shown.

•

to cancel the procedur touch the CANCEL butto procedure to load materi cancelled.



5a

Note! Required when using functions. Otherwise skip thi

Press the CODE1 button (1) CODE2 button (2).

3

Enter the code 1 or the code barcode scanner (3) or the ke

 Sign upNote! to voteWith on this title the barcode scan automatic. OK button useful  Useful  Not is

The material ID entered will for logging purposes and wil

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Production Control

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2 Control

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6

Touch the EXIT button to return to PRODUCTION CONTROL windo




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2 Control Panels



Sheet Music

Recipes

This section describes how to load, save and delete a productio the TPOP. A recipe is a set of parameters related to a certain ty production: when a recipe is loaded, the filling machine adapts parameters to the ones stored in the recipe.

Recipes Window

1

Touch the RECIPES button.

1 m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

2

2

The RECIPE window is disp

You're Reading a Preview The following information a current recipe is displayed:


• Download With Free Trial •

3

4

5

the recipe name (1) the selected speed (2)

•

the volume (3)

•

the pulltab (4) and the h injection (5), if present

•

the list of the availabl


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2 Control

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Load Recipe

3 Touch the LOAD button.

4

Use the ARROW buttons to select th recipe from the recipes list.


2

Download With Free 5 Trial 1 The recipe to be loaded (1) is displ under the current recipe (2).


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7

1

The new recipe is displayed RECIPE window (1).

8

If necessary the proposed pro speed can be changed.

Touch the PRODUCTION S

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



9

Use the ARROW buttons to se production speed. Touch the OK button to load speed.


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1

2

Mismatching Parameters

10

If the machine configuration has b changed since the recipe was save CONFIGURATION MISMATCH may appear. A yellow dot (2) appears on the mismatching parameter.

11 Touch the SAVE AS button.


Download With Free 12 Trial The mismatching parameter is highlighted.

If the mismatch concern an equipm which has been removed, a cross i displayed on the mismatching equi icon. 

Touch mismatching Sign upthe to vote on this title parameter icon (1).  Not useful Useful 

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Sheet Music

13

If the mismatch concern an e which has been installed, a qu is displayed on the mismatch equipment icon.

Touch the mismatching para icon (1).

1

13 a

Use the ARROW buttons to se production with or without for the new recipe.

Note! The HI equipment is s example. m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



14 Touch the OK button.


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Save Recipe

16 When one or more of the recipe parameters have been modified, a appears beside the recipe name. 1

17 Touch either:

– the SAVE button to save the current recipe with the mod parameters

– the SAVE AS button to sav modified parameters as a ne You're Reading a Preview recipe. Unlock full access with a free trial.

Download With Free 18 Trial Touch the OK button.

The recipe is now saved with the modified parameters.


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Create New Recipe

20 Touch the NEW button.

21

In the NEW RECIPE window VOLUME icon.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



22

Use the ARROW buttons to se required volume for the new


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2 Control

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24

Use the ARROW buttons to select production with HI or NO HI for th recipe.

25

Touch the PRODUCTION SPEED

Touch each of the required SPEED buttons that will be enabled for production with the new recipe.



Touch the ARROW button.


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2 Control Panels

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Sheet Music

28

Touch the ARROW button to d next screen.

29

The default production settin the chosen volume are displa module.

Touch the ARROW button to d next screen. m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

To change a setting value, to corresponding module TAB You're Reading a Preview the setting value and follow procedure to change the valu Unlock full access with a free trial. Download With Free Trial

30

Touch the ARROW button to d next screen.


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Recipes

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32

Touch the OK button to save the ne recipe.

33 The KEYBOARD is displayed. Type the name of the new recipe touch the OK button.


Download With Free Delete Trial Recipe

34 Touch the DELETE button.


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36

Touch the OK button to delet

37

Touch the EXIT button to re RECIPE window.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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System Setup



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2 Control

Sheet Music

System Setup

This section describes how to log on as a user, make the production s setting and the language and time settings on the TPOP.

User Log On

1

Touch the SYSTEM SETUP butto

2 User Management

Touch the USER MANAGEMENT



3

Touch the LOG ON button to displ LOG ON window. Sign up to vote on this title

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Syst Sys

2 Control Panels





Sheet Music

4

Touch the appropriate USER corresponding to your user p

Touch the PASSWORD box to keyboard.

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

5

Use the KEYBOARD to enter password and then touch the

Log on procedure is now com now allows access to restrict the TPOP menus correspond user profile. All changes to t are recorded along with  the u Sign up to vote on this title information.

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Language Setting

1


2 Language

Touch the LANGUAGE button. Note! If the TPOP RESET button flashing, do not press it.

3 English

Touch the required LANGUAGE bu Note! If the TPOP RESET button flashing, do not press it.


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Syst Sys

2 Control Panels



Sheet Music

Time Setting

1

Note! The time setting proce possible in STEP ZERO and PREPARATION and PRODU phases closed.

Touch the SYSTEM SETUP

2 Touch the TIME button. Time

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

3

Touch the double ARROW bu the hours and the single ARR to set the minutes.

It is only possible to change t maximum of plus or minus t The date cannot be changed. Sign up to vote on this title

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System Setup

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TeM-9007_en

2 Control

Sheet Music

Production Shift Setting

1

Note! The Production shift setting only be done in STEP ZERO and the PREPARATION and PRODUC Phases closed.


2 Touch the SHIFT button.

3 1

2

Input a start time (1) and an end tim for each shift as required.

The number may be modified whe flashing. Note! The shift time is preset into hour intervals. Do not overlap the  be times an title error will Sign upotherwise to vote on this displayed. Useful Not useful

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Syst Sys

2 Control Panels





Sheet Music

Last Package Point S

1

Note! The last package poin setting can only be done in S and with the PREPARATION PREPARATION PRODUCTION Phases clos

Touch the SYSTEM SETUP

2

Touch the LAST POINT P COUNTER button.

Last point package counter

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

3 Line Controller

Photocell

Select the source of the last p counting point in the line.

Filling Machine

Distribution Equipment

If selecting Distribution Equ select which Distribution Eq the list that is displayed.

Note! Select Distribution Equ  Line Sign upif to voteController on this title is not avail

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System Setup

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2 Control

Sheet Music

1 Photocell

4

If the photocell is selected as last p counter, set the quantity of packag contained in a cardboard.

Touch the PHOTOCELL button (1)

2

Set the number of packages by the ARROW buttons.

The number of packages inputted w appear on the icon (2).

5 Touch the OK button button and then the button.


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Syst Sys

2 Control Panels



Sheet Music

2

Touch the DE STATUS butto D.E. Status

3

2

1

5

3

6

This window shows the statu DE within the same line.

The MACHINE OFF icon (1 PREPARATION icon (2) and PRODUCTION icon (3) repre status of the DE equipment. m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

ALARM icon (4) shows t The ALARM an acknowledged alarm on th equipment.

4

The PACKAGE icons (5) and the number of package in an the DE equipment since the


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Recorder Navigation

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2 Control

Sheet Music

Recorder Navigation

The recorder displays and records the machines critical parameters d the filling machine PRODUCTION and CIP phases. Touching Touching the but the recorder front panel allows the operator to navigate through the re menu system.

Recorder, Login

1 Press the MENU button.

1a

Press the LOGIN AND LOG OFF button.


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Recorder N

2 Control Panels

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TeM-9007_en

Sheet Music

1b

The USER ID list is display

Use the ARROW buttons to the user ID USER or if the u contains the names of individ use the ARROW buttons to s appropriate user ID name fro Press the ENTER button.

1c

The PASSWORD window is d m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

To login to the recorder re corder with USER, enter the password “0

To login to the recorder re corder with individual user ID enter the a password. Press the ENTER button. The user is now logged into

Note! If this is the first time a user ID and password has b the recorder will require that password is changed. Follow prompts on the recorder scre  Sign upchange to vote on this title the password.

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Recorder Navigation

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2 Control

Sheet Music

Recorder, Recorder, Log Off

2 Press the MENU button.

2a

Press the LOGIN AND LOG OFF button.

2Sign b up to vote on this title



Use the ARROW buttons to select

 Useful  Not useful windo w. LOG OUT window

Press the ENTER button.

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Recorder N

2 Control Panels

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TeM-9007_en

Sheet Music

2c

The PASSWORD window is d

To log off the recorder rec order with t USER, enter the password “0

To log off the recorder with a user ID enter the appropriate Press the ENTER button.

A window appears requestin confirmation of the log off. Press the ENTER button.

The user is now logged off fr recorder.

Recorder, Change CompactFlash Card

3

Note! The CompactFlash ca only available to users with t appropriate user ID access r

m f . 1 0 _ 3 7 7 0 9 0 3 _ 3 0 2 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Login to the recorder, see Login on Login on page 2-148. 2-148. Press the ENTER button. Use the ARROW buttons to COMPACTFLASH CARD Press the ENTER button.




3a

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UPDATE CF CARD wi

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Recorder Navigation

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2 Control

Sheet Music

3b

When the operation is complete, op door and eject the CompactFlash c Insert the new CompactFlash card close the door. door.

Log off the recorder, see Recorder Off on on page 2-150. 2-150.

Give the CompactFlash Memory C the person responsible for evaluati


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

3 Preparati

m f . 1 0 _ 3 3 1 5 5 0 3 _ 1 0 3 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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

3 Prep



Sheet Music

This chapter describes how to prepare the machine fo PRODUCTION after Care and Cleaning has been performed.




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Table of

3 Preparation





Sheet Music

Preparing After Weekly Care . . . . . . . . . . . . . . Loading the Packaging Material Reel . . . . . . . . . . .

Threading Inside ASU Compartment . . . . . . . . . . . . .

Threading Inside the Magazine . . . . . . . . . . . . . . . . . . Threading Inside the Strip Applicator Compartment

Threading up to Drying Chamber . . . . . . . . . . . . . . . . Magazine Automatic Filling . . . . . . . . . . . . . . . . . . .

Threading Through the Hydrogen Peroxide Bath . . . Lamp and Hooter Test . . . . . . . . . . . . . . . . . . . . . . . . .

Prepare the Strip Supplies for Production . . . . . . . . . m f . 1 0 _ 3 3 1 5 5 0 3 _ 1 0 3 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Preparing after Daily Care. ................ You're Reading a Preview Flow Rates.Unlock . . . .full. access . . . .with . .a.free . .trial. .... ................ Recorder . . Download . . . . . . .With . . .Free . . .Trial .....................

HI Enabled (OE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 HI Bypassed (OE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydrogen Peroxide. . . . . . . . . . . . . . . . . . . . . . . . . . . . Sign up to vote on this title



Superstructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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Strip Applicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

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3 Prep

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Sheet Music




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

Preparing After We

3 Preparation



TeM-9007_en

Sheet Music

Preparing After Weekly Care

Note! If only Daily Care has been performed, start with Prepari Care on page 3-36.

1

5

If the machine has been shut 6

8

3

4 1

2

m f . 1 0 _ 3 3 1 5 5 0 3 _ 1 0 3 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

•

Turn ON the main powe

•

Turn ON the air suppl

•

Turn ON the cooling w supply (3) or (4), depend which filter is in use

•

Release the pad lock (5 the steam (6).

•

Lock the steam (6) in o with the pad lock (5).

Check that the pressure gaug 5.5 to 6 bar. To adjust the pre and rotate the valve (8). You're Reading a Preview

7




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

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3 Prep

Sheet Music

2

Make sure all covers and doors on machine are closed and reset any a on the TPOP display.

If the RESET buttons on the mach body or ASU doors are ON, press RESET buttons to reset the safety system, see Security Stop in chapt Stop.

If an alarm reappears, take the appropriate action or call a technic


Download With Free 3 Trial Press the PROGRAM UP button.

The PREPARATION symbol light


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Preparing After We

3 Preparation



TeM-9007_en

Sheet Music

Loading the Packagi Material Reel

4

Prepare the packaging mater place it on the trolley, see the Handling section in chapter Materials.

m f . 1 0 _ 3 3 1 5 5 0 3 _ 1 0 3 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



4a Open the ASU doors.


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3 Prep

Sheet Music

4b

Load the reel of packaging materia the ASU.


c Download With Free 4 Trial Make sure the packaging material aligned correctly on the bobbin ho


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Preparing After We

3 Preparation



TeM-9007_en

Sheet Music

5

Load the second reel of pack material into the ASU and pr splicing, see chapter 6 Suppl Materials.

m f . 1 0 _ 3 3 1 5 5 0 3 _ 1 0 3 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



Threading Inside ASU Compartment CAUTION

Hygiene. Before handling clean parts, your hands/gloves with clea compound code H. Sign up6to vote on this title

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3 Prep

Sheet Music

6a

Press the MATERIAL LOCKING for at least 5 seconds to release the material holder allowing the packa material through the cutting table.

Note! After one minute the materi holder locks automatically.


b Download With Free 6 Trial Thread the packaging material arou bending roller (1) and through the packaging material holder (2).


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6c

Move the plate (2) forward a move the bracket (1) to its re position.

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3 Prep

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7

Open the doors to the Strip Applic unit.


a Download With Free 7 Trial Continue threading the packaging material under the pressure rollers and under the roller (2).

1 2


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Press the PRESSURE ROLL to release the counter pressu

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3 Prep

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7e

Make sure the loop of the packagin material covers the photocell (1) a reflector (2).

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Download With Free 8 Trial Close the ASU doors.

Make sure all covers and doors on machine are closed and reset any a TPOP display.

If the RESET buttons on the mach body or ASU doors are ON, press  RESET to reset Sign up tobuttons vote on this title the safety system, Security Stop in chapt Usefulsee Not useful  Stop. If an alarm reappears, take the

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Preparing After We

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Threading Inside the Magazine

9

Open the doors to the Strip A unit.

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9a

Lower the catch (1) and open magazine frame.


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3 Prep

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WARNING

Risk of personal injury. Make sure that the ropes are secu fastened.

9b

Lift the rear twin magazine rollers the ropes and pulleys and secure th the upper position by the locking device (2).

1



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Preparing After We

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10 Close the ASU doors.

Make sure all covers and doo machine are closed and reset TPOP display.

If the RESET buttons on the body or ASU doors are ON, RESET buttons to reset the s system, see Security Stop in Stop.

If an alarm reappears, take th appropriate action or call a te

m f . 1 0 _ 3 3 1 5 5 0 3 _ 1 0 3 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



11 Open only the LH side door Applicator unit.

Note! Do not open the RH s


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3 Prep

Sheet Music

11 a

Lift the two magazine rollers (1) a the sensor (2) by means of the rope packaging material will be fed automatically from the drive roller

Allow approximately three meters packaging material to feed through release the ropes to lower the two magazine rollers (1) and stop feedi packaging material.

Note! When the sensor (2) does n read the presence of the rollers (1 drive roller feeds packaging mater the magazine.

1




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Preparing After We

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11 b

Lower the catch (1) and open magazine frame.

m f . 1 0 _ 3 3 1 5 5 0 3 _ 1 0 3 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

1




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3 Prep

Sheet Music

CAUTION

Hygiene. Before handling clean parts, disinf your hands/gloves with cleaning compound code H.

11 c

Thread the packaging material arou magazine rollers as indicated in th illustration.


1


If more packaging material is need close all the ASU doors and reset t alarms on the TPOP. Sign up to vote on this title



If the RESET buttons on the mach useful  Useful  Not body or ASU doors are ON, press RESET buttons to reset the safety system, see Security Stop in chapt

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Preparing After We

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Threading Inside the Applicator Compartm

12 CAUTION

Risk of damage to the equ Move the lever (1) by the kn not push or pull the lever by

3

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1 m f . 1 0 _ 3 3 1 5 5 0 3 _ 1 0 3 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

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3 Prep

Sheet Music

12 b

Release the knob (1) and pull the lever (2) to return the pressure roll to its operating position.

Note! The pressure roller will be damaged if left in the operating po and the machine is not used for a time.

3

1 You're 2 Reading a Preview Unlock full access with a free trial.

Download With Free 12 Trialc Thread approximately 1 meter of packaging material up through the platform floor and passed the bend roller (1).

Lock it in place by means of the m lock (2). Sign up to vote on this title

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m f . 1 0 _ 3 3 1 5 5 0 3 _ 1 0 3 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



Threading up to Dryi Chamber CAUTION

Hygiene. Before handling clean parts, your hands/gloves with clea compound code H. Sign up14 to vote on this title

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3 Prep

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14 a 4

Feed the packaging material throug paper guide (1), between the roller and the edge guide rollers (3), and under the splice detector bearing (4

3

Pull one metre of packaging mater over the bending roller (5).

1

Note! The packaging material mus in front of the roller (6) and behind roller (7).

2 3

5 6 7



WARNING

Hydrogen Peroxide. Follow the Safety Precautions.

14 b Loosen the handles (1) together, untightening them equally.

2

1

Remove Sign up tothe votehatch on this(2). title

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Preparing After We

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WARNING

The pins on the carrier are Wear protective gloves.

14 c

Slowly crank the handle (1) clockwise until the carrier (2 chain stops. Feed the packaging material rubber slot (3).

4

2

Fold the packaging material crease line (4).

Press the pins of the carrier ( the packaging material, then end of the packaging materia carrier (2).

1 3 m f . 1 0 _ 3 3 1 5 5 0 3 _ 1 0 3 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



14 d Fit back the hatch (1) by the


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3 Prep

Sheet Music

Magazine Automatic Fillin CAUTION


15

Open the doors to the Strip Applic unit.


Download With Free 15 Triala Lower the catch (1) and open the s magazine frame.


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Preparing After We

3 Preparation

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15 b

Swing up the lock (1) to mak packaging material does not dampers (2) while running.

1 2

CAUTION

m f . 1 0 _ 3 3 1 5 5 0 3 _ 1 0 3 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Risk of personal injury. Make sure the rollers of the magazine are in the lower po necessary to cut the packag web. Failure to do so will res rollers dropping suddenly if t You're Reading a Preview disengaged from the locking Unlock full access with a free trial.

15 c

Make sure that the packagin Download With Free Trial correctly positioned over the

Release the ropes by the lock device (1) slowly lower the r of the magazine rollers (2).

2


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3 Prep

Sheet Music

15 d

Close the strip magazine frame ma sure the catch (1) locks into place.

1


Download With Free 16 Trial Close the doors to the Strip Applic unit.


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Preparing After We

3 Preparation

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The automatic packaging ma of the magazine starts.


m f . 1 0 _ 3 3 1 5 5 0 3 _ 1 0 3 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



Threading Through t Hydrogen Peroxide B CAUTION

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3 Prep

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WARNING Hydrogen Peroxide. Follow the Safety Precautions.

17 b Loosen the handles (2) together, untightening them equally. Remove the hatch (1). 1

2

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17 c

Download With Free Crank Trial the handle (1) clockwise to the packaging material through the 6 peroxide bath and up through the calendar rollers (2). 3

2

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Crank the handle (1) clockwise un  Sign up (3) to vote on thisthe titlemechanical carrier reaches stop (4) so  thatNot it useful is safely out of th Useful  of the packaging material and it do risk to collide against the valve (5)

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Preparing After We

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17 d

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Feed the packaging material air knife (1), over the roller ( through the tunnel (3).

2

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Thread the packaging materi roller (1), under the pendulum and over the roller (3).

CAUTION

2

Risk of serious production Check that the packaging m is not broken or cracked. If n  Sign up to vote on this title pull out the packaging mater Useful  broken/cracked  Not usefulpart and cut the packaging material, avoi lines on the tip.

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3 Prep

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17 f Fit the hatch (1) and tighten the handles (2) equally.

2 1

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Download With Free 17 Trialg Close the drying chamber doors.


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Preparing After We

3 Preparation

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Lamp and Hooter Tes

18


18 a

Touch the SERVICE UNIT

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18 b

Touch the LAMP AND HOOT icon.


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3 Prep

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18 d Check that: •

all the push buttons on the T panel are lit

•

all the reset buttons on the m are lit

•

all the lights on the warning are lit

•

the audible warning signal so steadily.

Call a technician to replace any fau lamp or audible before starting PRODUCTION. on both sides

18 e

Touch the STOP button to stop the You're Reading a Preview Unlock full access with a free trial.


CAUTION

Hygiene. Before handling clean parts, disinf  your hands/gloves Sign up to vote on this with title cleaning compound code . Useful NotH useful

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Preparing After We

3 Preparation

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20

Preparing After Weekly Care finished.

If PRODUCTION is schedul according to Preparing after

If PRODUCTION is not sch

1

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Cooling water ON


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Preparing after Daily Care

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3 Prep

Sheet Music

Preparing after Daily Care Note! If Weekly Care has been performed, start with Preparing After Care on page 3-5.

1 1

2

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Note! If Preparing after Weekly Ca just been carried out, continue with 2.

3

Otherwise: •

Turn ON the air supply (1)

•

Turn ON the cooling water supply (2) or (3) depending on filter is in use.



Cooling water ON


 Cooling water OFF

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Preparing after D

3 Preparation

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Sheet Music

2

On the TPOP, press the PRO button.

The machine steps to PREPA and the PREPARATION icon flashing.

m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



Flow Rates

3

Check that the flow rate of th circuits in the service unit ar

See the Setting Values sectio 11 Technical Data for the co rates. Sign up to vote on this title

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3 Prep

Sheet Music

Recorder

4

Every time the machine is started f PRODUCTION, it is suggested to the following information: •

Machine serial number

•

Batch data.

See the JUMO manual for more de


Download With Free HI TrialEnabled

(OE)

5

On the TPOP, select the correct no size according to the nozzle fitted i HI product pipe. Follow the instructions in chapter Control Panels starting on page Sign up to vote on this title

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Preparing after D

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CAUTION


1

5a

Note! If HI is not to be used PRODUCTION run continue on page 3-42.

Swing the HI cover (1) open in position.

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3 2

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Note! The HI cover is not sh following pictures for clarity.

Remove the clamp (1). 5

Loosen the clamping piece ( remove the pneumatic valve care of the O-ring (4).  Sign upRemove to vote onthe thisgasket title (5).  Useful  Not useful

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3 Prep

Sheet Music

5c

Take the nozzle (1) from its storag container and fit it in the product p with the O-rings (3) and (4).

3

1

4

2 You're Reading a Preview Unlock full access with a free trial.

3 1

5d

Fit back the pneumatic valve (1) b Download With Free tightening Trial the clamping piece (2).

Tighten the clamp (3) on the pneum valve (1) with the O-ring (4).


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Preparing after D

3 Preparation

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5e Close and lock the HI cover

1

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HI Bypassed (OE)

6

Note! If HI is being used wit PRODUCTION run continue

1


Note! The HI cover is not sh following pictures forclarity.


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3 Prep

Sheet Music

6a 1

3

2

Disconnect the hose of the pneuma valve (1) from the bulkhead lead-i Remove the clamp (3).


4

4

b Download With Free 6 Trial Note! The gaskets (4) must be ch every time the product pipe is rem

Loosen the locking devices (1) and remove the HI product pipe (2) tak care of the O-ring (3). Change the gaskets (4). 

Sign up that to vote thisproduct title Check theonHI pipe (2) Useful clean and dry.   Not useful

Fit plastic plugs or use a clean plas

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Preparing after D

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6c

7

Fit the standard product pipe new gaskets and tighten man two locking nuts (2).

6 2 3

Use the pipe wrench tool (TP 777200-0101) to tighten the nuts (2) further to the mecha

3

Tighten the two locking clam

Fit the covering panel (4) by clamps (5).

Fit the plug (6) on the HI pip the clamp (7).

5

1

2

4 m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



Hydrogen Peroxide

7

Check the peroxide concentr chapter 2 Control Panels on


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3 Prep

Sheet Music


CAUTION


Superstructure

8

Note! If Preparing after Weekly Ca been carried out, continue with ite

Open the drying chamber doors.


a Download With Free 8 Trial Shape the end of the packaging ma as shown.


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Preparing after D

3 Preparation



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Sheet Music

8b

3

Feed the packaging material air knife (1), over the roller ( through the tunnel (3).

2

1

m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


3

1


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Thread the packaging materi roller (1), under the pendulum and over the roller (3).

CAUTION

2

Risk of serious production Check that the packaging m is not ripped or cracked.  If ne Sign up to vote on this title out the packaging material u Useful  ripped/cracked  Not usefulpart and cut s packaging material, avoiding lines on the tip.

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3 Prep

Sheet Music

8d

Note! Valid for TPA packages only

Thread the packaging material ove wheels (1) and under the bending rollers (2).

1

2


e Download With Free 8 Trial Close the rear door, the top door an front door of the drying chamber


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Preparing after D

3 Preparation



TeM-9007_en

Sheet Music

CAUTION


Strip Applicator

9

Prepare the strip applicator f PRODUCTION. See the LS section in chapter 6 Supply o

Note! For cleaning compoun information, see chapter 11 Data.

m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



WARNING

Hydrogen Peroxide. Follow the Safety Precaution

Filling Pipe

10

Open the aseptic chamber do jaw system doors. 


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3 Prep

Sheet Music

CAUTION

Risk of serious production fault Make sure all visible product resid been removed from the pipe.

10 a Check that all product residue has removed from the lower part (area shaded) of the upper filling pipe.

Use a sponge or brush with water a cleaning compound code D. Rinse with drinking water.

Spray a small quantity of disinfect code G3, on the filling pipe coveri entirely the flange and the area ind by the shading in the illustration.

Note! For cleaning compound cod information, see chapter 11 Techn Data.


Download With Free CAUTION Trial Hygiene. Before handling clean parts, disinfect your hands/gloves with compound code H. 2 1

10 b

Take the pressure roller from its st container. Sign up to vote on this title



Fit the pressure roller on the pin (1

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Check that the slot in the hood (2) towards the filling pipe.

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Preparing after D

3 Preparation

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Sheet Music

10 c

Remove the cleaning column inside the column by using th

2

2 m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



11

Open the cleaning system do


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3 Prep

Sheet Music

3

CAUTION

Hygiene. Before handling clean parts, disinf your hand/gloves with cleaning compound code H.

11 a 4

Release the locking device (1) on t bucket cleaning (2) and remove th lid (3). Remove the lower filling pipe (4).


1 2


Download With Free 11 Trialb Close the cleaning system door.


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Sheet Music

CAUTION

Hygiene. Before handling clean parts, your hand/gloves with clean compound code H.

3

11 c Slide the floater (1) over the

1

Fit back the O-ring (3). If ne replace it.


2

m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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3 Prep

Sheet Music

WARNING Chemical Products. Follow the Safety Precautions.

2

CAUTION

Hygiene. Before handling clean parts, disinf your hand/gloves with cleaning compound code H.

1

12 Note! Valid for Portion Package

Hold the lower filling pipe (1) in po beneath the upper filling pipe (2).

Raise the lower filling pipe (1) as possible so that it is in contact with upper filling pipe (2).

2 3

3

Note! The locking pins (3) must be in the groove (4) and not in the Oseat (5).

Insert the locking pins (3). You're Reading a Preview

5 3

TBA 100 B, TBA 125 S, TBA 200 S and TPA 250 Sq

1

4

Push the pins (3) down to lock the and upper filling pipes together.


Download With Free Spray Trial the lower filling pipe with cl compound code G3. TBA 200 B, TBA 250 B, TBA 250 S, TBA 200 M and TBA 300 S



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Preparing after D

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

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Sheet Music

13

1

Note! Valid for Family Packa

Crank the jaw system so that in the top position as shown Swing the photocell unit (1)

WARNING

Chemical Products. Follow the Safety Precaution

CAUTION

m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Hygiene. Before handling clean parts, your hand/gloves with clean compound code H.

You're Reading a Preview Unlock full access with a free trial. 1

CAUTION

Risk of damage to the equ Pay attention to not bump th Download With Free Trial against the photocell unit ge against the jaw links.

1

13 a Insert and tilt the bucket (1) goes out of the roller (3).

3 2 Top view

Rotate the bucket (1) around roller (3), then raise the buck  Sign uporder to vote this title toon insert it between the

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Note! The top view shows th bucket (1) around the roller (

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3 Prep

Sheet Music

13 b

Lock the bucket (1) to the upper pa the filling pipe by the locking pins and the link (3). Swing the photocell unit (4) in production position.

2

2 3 1


Download With Free 14 Trial Reset any alarms on the TPOP disp

If the RESET buttons on the mach body or ASU doors are ON, press RESET buttons to reset the safety system, see Security Stop in chapt Stop. 

IfSign anup alarm reappears, to vote on this titletake the appropriate action or call a technic Useful  Not useful 

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Preparing after D

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CAUTION 1


2

15 CAUTION

3

Risk of serious production Check that the packaging m is not ripped or cracked. If ne out the packaging material u ripped/cracked part and cut s packaging material, avoiding lines on the tip. Packaging material ripped o can cause unsterility or can on the tube when it stops in inductor.

1 3

4

4 5

5 6 m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Forming Section TBA

CAUTION

Risk of production fault. Check that there are no resi 6 You're Reading a Preview condensation on the forming the seal and on the aseptic c Unlock full access with a free trial. internal walls. Do not use co air. Dry with a clean cloth. Forming Section TPA Download With Free Trial

Pull the packaging material d through: •

the edge rollers (1)

•

the edge rollers (2)

•

the forming ring (3)

•

the upper forming ring

•

 ring the lower forming




• the (6). Useful Not useful  seal

Pull the packaging material d

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3 Prep

Sheet Music

15 a Check that the packaging material correctly positioned, as shown, on side of the LS inductor rollers.

TBA packages



TPA packages


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Preparing after D

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

TeM-9007_en

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15 b

Note! Valid for TBA 100 B o

Check that the lower finger ( to the packaging material (2) 6

Check that the LS strip (3) is with the surface of lower fing without touching the finger t

Check that the upper finger ( with the bracket (7). 6 1

5

m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

2

You're Reading a Preview 3

4

7



15 c

Note! Valid for TPA 250 Sq o

Check that finger (1) is paral packaging material (2).

Check that the LS strip (3) is with the surface of finger rol touching the finger tip (5).

6

 Sign upCheck to votethat on this thetitle finger (6) doe  Useful  Not useful the packaging material (2).

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3 Prep

Sheet Music

1

15 d

Flatten the tube (1) and pull it dow insert it into the top of the jaw syst

Crank the jaw system manually un cutting unit cuts two packages.

Note! For Portion Packages crank clockwise, for Family Packages cr counterclockwise.

Make sure the packages pass corre through the guides below the jaw s


Download With Free 15 Triale Close the aseptic chamber doors an jaw system doors.


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Preparing after D

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

TeM-9007_en

Sheet Music

16

Check that the packaging ma properly positioned on all th machine bending rollers and packaging material passes co through the following areas: •

ASU

•

Strip applicator

•

Drying unit

•

Aseptic chamber

•

Jaw system.

Correct the position of the pa material if required.

m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



17 CAUTION

Risk of serious production Make sure that the internal s all parts inside the drying an chambers are dry. If necessa a clean cloth.

Before starting the filling ma  Sign upsterilization to vote on thisphase, title make sur usefulof the drying  Useful  Not internal sufaces chamber are dry.

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3 Prep

Sheet Music

18

Make sure all covers and doors on machine are closed and reset any a on the TPOP display.


If an alarm reappears, take the appropriate action or call a technic Press the PROGRAM UP button.


Download With Free 19 Trial The machine steps to PREPARE T TUBE SEALING.

The PREPARE TO TUBE SEAL symbol is lit.


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Preparing after D

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

TeM-9007_en

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19 a

When the TUBE SEALING the PROGRAM UP button st press the PROGRAM UP bu

CAUTION

Risk of serious production If the alarm LS PHASE ANG appear on the TPOP or othe reasons occur in tube sealin press the INCHING button o manually to renew the packa material in the superstructur the risk of burns on the tube

m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



LS Strip

20

Pick out the last package inc the machine. Check accordin Package Checks section that •

the LS strip is correctl and properly sealed.


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3 Prep

Sheet Music

21

When the material tube has been s the HEAT STERILIZATION sym begins to flash.

21 a

Press the PROGRAM UP button a HEAT STERILIZATION starts.

A time bar appears on the TPOP indicating the remaining time until end of the complete sterilization sequence.

Note! The time bar indication for H You're Reading a Preview STERILIZATION is an estimation the actual time can vary dependin Unlock full access with a free trial. machine specific conditions.


21 b

When the HEAT STERILIZATIO temperature has been reached, the SPRAYING symbol begins to flash the SPRAYING sequence starts automatically. Sign up to vote on this title

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Preparing after D

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

TeM-9007_en

Sheet Music

21 c

After the SPRAYING seque SPRAYING symbol remains DRYING symbol begins to fl DRYING sequence starts

The DRYING sequence take or 20 minutes for machines f HI. A time bar displays the t remaining.

At the end of the DRYING S the STERILIZATION DON lit.

Note! After the step DRYING step END PRODUCTION, th steps VENTING and PREPA PRODUCTION are executed automatically when the mac program is stepped down. m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Note! If the STERILIZATIO symbol appears on the TPO You're Reading a Preview sterilization has failed. The m program automatically steps Unlock full access with a free trial. step PREPARATION when t time is finished. Download With Free Trial


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3 Prep

Sheet Music

21 d

When the drying sequence is comp the SIGNAL TO STERILIZER and the PROGRAM UP button beg flash. Press the PROGRAM UP button.


Download With Free 21 Triale The symbol SIGNAL TO STERILIZER remains lit and the PREPARE TO PRODUCTION sy and PROGRAM UP button begin t flash.

Note! If there is a connection betw the filling machine and thesterilize Sign up to vote this titleis sent for th equipment, a on request Useful  Not useful product. 

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Preparing after D

3 Preparation

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21 f Press the PROGRAM UP

The PREPARE TO PRODU symbol remains lit.

The final folder heaters begi

m f . 1 0 _ 1 8 7 0 9 0 3 _ 2 0 3 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



21 g

Production can start when th START symbol and PROGR button begin to flash.

Proceed according to chapter


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This chapter describes how to start the machine for PRODUCTION after Preparing after Daily Care. To start the machine after a stop, see the Stop section CAUTION

Hazardous noise. Risk of impaired hearing. Hearing protection is recommended whene equipment is in operation.




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Table of

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Starting Production . . . . . . . . . . . . . . . . . . . . . . .

m f . 1 0 _ 4 3 1 5 5 0 3 _ 1 0 4 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Starting P

4 Start

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Starting Production 1

Make sure all covers and doo machine are closed and reset on the TPOP.


If an alarm is present, take th appropriate action or call a te

CAUTION m f . 1 0 _ 4 3 1 5 5 0 3 _ 1 0 4 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Risk of personal injury. The first two packages disca You're Reading a Preview the waste conveyor after ste may contain concentrated h Unlock full access with a free trial. peroxide. It is recommended open and rinse these packag Download With Free Trial disposal. Always wear perso protective equipment. See th Precautions.

2

The machine is ready to start MOTOR START symbol is fl

Press the PROGRAM UP bu  PROGRAM Sign upthe to vote on this titleUP button p START symbol the MOTOR  Useful  Not useful and the warning signal stops

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Starting Production

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3

When the printed design on the tub the correct position, the PRODUCT symbol lights up and the machine automatically lets the packages thr the final folder.

CAUTION

Risk of serious production fault If during Stops or PRODUCTION t aseptic chamber doors are opened the tube bursts, tears, or it is manu cut, or product splashes occur, the machine must be cleaned and ste before PRODUCTION can restart.

1

4

Check that the flushers (1) are wor You're Reading a Preview

1




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Starting P

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5

Pick out the packages comin conveyor. Carry out the check to the Package Checks sectio 5 Checks.

Note! Remember to register of packages taken for the ch chapter 2 Control Panels.

m f . 1 0 _ 4 3 1 5 5 0 3 _ 1 0 4 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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5 Chec

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


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This chapter describes the checks to perform when th machine is in step PRODUCTION. CAUTION



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Table of

5 Checks

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Machine Machine Checks Checks . . . . . . . . . . . . . . . . . . . . . . . . Package Checks . . . . . . . . . . . . . . . . . . . . . . . .

General Instructions and Recommendations Recommendations . . . . . . Sample Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Package Package Identific Identification ation . . . . . . . . . . . . . . . . . . . . . . . . Packages Sampling Sampling with Sampling Station (OE) . . .

Checking Scheme. Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Flowchart of the Production Quality Checks. . . . . . . Flowchart of the Production Quality Quality Checks . . . . .

Package Terminology. . . . . . . . . . . . . . . . . . . . . . . . . .5 m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Package Quality Checks . . . . . . . . . . . . . . . . . . . . . . Date Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TS - Rough Rough Check Check . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TS - Accurate Check . . . . . . . . . . . . . . . . . . . . . . . . . .

Shape and Design Design . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flap Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LS Overlap Overlap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sign up to vote on this title



Crease Crease Lines Lines . . . . . . . . . .Useful ..... . . .Not . . useful ........... Creases Adjustment during PRODUCTION PRODUCTION . . . . . . .

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5 Checks

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Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chemical Terminology Terminology . . . . . . . . . . . . . . . . . . . . . .

Checking Flowchart and Intervals for Laboratory Package Checks . . . . . . . . . . . . . . . . . . . .

Package Integrity by Conductivity . . . . . . . . . . . . . . .

Check for Leakages with Red Ink . . . . . . . . . . . . . . . .

Check TS Heat Pattern by Dissolving. . . . . . . . . . . . .5

Sample preparation preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . Sample dissolve . . . . . . . . . . . . . . . . . . . . . . . . . . . Method 1 - Dissolving with an Acid Agent . . . . . . . . Method 2 - Dissolving with an Alkaline Agent Agent . . . . .

Sample Sample dry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Heat Pattern Pattern Check Check . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Pattern check (Single Loop Inductor). Inductor). . . . . . . . Heat Pattern check (Twin (Twin Loop Inductor) . . . . . . . . .

Check TS Integrity by Red Ink. . . . . . . . . . . . . . . . . . .5 LS by Red Ink Injection . . . . . . . . . . . . . . . . . . . . . . . .


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Machin

5 Checks

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Sheet Music

Machine Checks

This section describes the checks to perform on the filling mach PRODUCTION.

CAUTION Risk of damage to the equipment. Do not leave the machine unattended during PRODUCTION.

CAUTION

Risk of serious production fault. If at any point during PRODUCTION the aseptic chamber doors or the tube bursts, tears, or it is manually cut, or product splash machine must be cleaned and sterilized before PRODUCTION

1

Check the indicating towers.

When the lights are flashing, TPOP and take the appropria m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

2

Check that the flow rate of th  Sign upcircuits to vote on in this thetitle service unit ar

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Check that all pressure gaug the correct pressure setting.

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Machine Checks

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3

Make sure that the packaging mate moves through the machine mac hine proper

Make sure that all the strip supplie function correctly correc tly..

Make sure that the packages move through the jaw system, final folde and outfeed correctly correctl y.

Refer to the threading diagram a checks at the positions shown by th arrows: •

the ASU

•

the the LH LH side side of the the jaw jaw syst system em final folder area

•

the aseptic chamber

•

the the RH RH sid sidee of of the the jaw jaw sys syste te final folder area

•

the outfeed.


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Machin

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4

Check the forming and shape packages. See the Package c section.

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

WARNING


5

Check the hydrogen peroxid concentration at least every e of operation. See Peroxide S  Sign upWindow on to vote on thispage title 2-63 of Window on 2-63 of cha useful Control Panels. Panels .  Useful  Not

Note! At least every 40 hour h our

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Machine Checks

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Sheet Music

6

Check that all doors are closed. Th doors of the electrical cabinet mus closed to ensure sufficient cooling

Check that all safety covers and gu are fitted.

Make sure the platform, the stairs, the area around the machine are cl and free from loose objects.

7

Check on the Production data reco screen that the recorder is recordin the channels. If not, call a technici


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Packag

5 Checks

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Package Checks

The Package Checks describe Checks describe the checks to perform at PRODU and after every new roll of packaging material and LS strip.

CAUTION

Package Checks and corrective actions will affect the Qua PRODUCTION. Use these checking methods as the minimum requirement. If t doubt about the integrity of the packages, pick out more packag checking. Whenever a fault cannot be eliminated call a technic

General Instructions Recommendations

10

1 10

fig.1

10 m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

fig.2

+

1

TS rough

TS accurate

1

Shape and Design

1 1

To waste the minimum quan packages and to perform the the optimum amount of time follows:

Weight

10

1

1

Date print

a) Take 10 packages from Mark them from 1 to the instructions in Packa and Utilization on Utilization on page

Perform the checks acco chart shown (fig.1).

Note! For TBA 100 B only, t packages for weight and TS

Flap sealing

b) Take 1 more packages fr conveyor.

Crease lines


Overlap

c) Take 1 more package fro  conveyor.


1

Surfaces

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Sample Packages

1

To select packages and to be able t identify from which jaw pair the packages were formed, proceed as follows:

Touch the PRODUCTION CONTR button.

2 Touch the PACKAGE FORMING button.


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4

Touch the th e PACKAGE SAMP icon (1) to select the number to sample.

1

The package sample batch k displayed.

Touch the arrows button to s sampling one single package of packages.

Note! A batch is composed compo sed packages, one for each pair Only for TBA 100 B, a batch composed by 14 packages.

2

The option selected (2) is sho the ACKAGE PACKAGE SAMPLE

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

5

Note! Setting available only sampling of one single pack

Touch the PACKAGE SAMP NUMBER icon to select from of the jaw links has to exit th package to sample.

 N The PACKAGE SAMPLE pad is displayed.




 Not useful Use the ARROW buttons or th KEYBOARD button to set num

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Package Checks

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6

Touch the ON button to start the sam of the packages.

7

5

4

3

3

4

5

2

2 6

6 1

1

7

10

7

10

9

9

8

The machine discards a package fr reference jaw pair (jaw pair numbe

On the conveyor, there is a gap c the discarded package. Take the fir packages after the gap. The first pa after the gap is from jaw number 1

Note! For TBA 100 B only, take th You're Reading a Preview 14 packages after the gap. 8

Package Unlock full access with a free trial.

1

2

3

4

5

6

Identification Take the first ten packages and lab Download With Free them Trial at the top and bottom, from 1 with an indelible pen. This corresp 10 7 8 9 with jaws 1 to 10.

Note! For TBA 100 B only, label th packages from 1 to 14. This corres with jaws 1 to 14.

3


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Packages Sampling with Station (OE)

8

The sampling station collect packages and positions them slides, as shown in the pictur

Note! For TBA 100 B only, t station collects 14 packages

Note! When only one packa sampled, this will be position first slide.

Label the packages at the top from 1 to 10, with an indelib according to the picture. The correspond with jaws 1 to 10

Note! For TBA 100 B only, la packages from 1 to 14. This with jaws 1 to 14.

5 10 m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

4 9

3 8

2

7

1 6




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Package Checks

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Checking Scheme

Perform the package checks in the sequence described in the Checkin Scheme Table.

The Checking Scheme Table expla •

the events which it is recomm to perform the package checks immediately after for example PRODUCTION START

•

the check to be performed

•

the package sample to be used check

Note! The Checking Scheme Tabl be photocopied and used as temp during PRODUCTION.




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Packag

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Recommended Events for Package Checking

at Production Start*

2

11

1

10

10

10

1

1 m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

1

After material splice** and restart after Stop

Date Print

page 5-19

Weight

page 5-19

TS Rough

page 5-20

1

TS Accurate

page 5-20

1

Shape & Design

page 5-25

Flap sealing

page 5-26

Crease lines

TS Rough

page 5-20

TS Accurate

page 5-20

You're page Reading a Preview 5-27


1

1

1

11

Overlap

Surfaces

LS Strip

additional packages to laboratory QC ***

page

Download With Free Trial 5-26 page 5-29 page 5-29

LS Strip

1

page 5-29

Sign up to vote on this title page 5-9

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Package Checks

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Extract from Flowchart of operator quality checks

2 1

Flap Sealing

1

No TPOP Setting

OK?

TS Rough

1

The Flowchart of Production Qual Checks displays: •

the checks to be performed sequence described in the chec scheme table (1)

•

the type of check (2)

•

the necessary actions (if any) taken depending on the result o completed check (3).

3

Yes

1

Flowchart of the Product Quality Checks

2 No

OK?

Stop Production

Call a Technician

Yes

3 You're Reading3a Preview = Legal requirement related check


= Package integrity related check


= Package appearance and line efficiency related check


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5 Checks

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Flowchart of the Production Quality Checks Date Print 1

No OK?

Stop Production

Call a Technician

Crease Lines

1

Yes OK? 10

Weight

OK?

TPOP Setting

No

Stop Production

No

Stop Production

No

Stop Production

Yes

No

Overlap

1

TPOP Setting

Yes 10

No

OK?

TS Rough

Yes Surfaces

OK? m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

No

Stop Production

Yes

Call a Technician

1


TS 10 Accurate

OK?


Yes

No OK?

Download With Free Trial LS Strip *Stop Production

TPOP Setting

1

Yes OK? 1

Shape and Design

OK? Yes Flap

No

Yes

TPOP Setting

Sign up to vote on this title Continue



Production Useful  Not useful 11



Additional Packages Laboratory

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Package Checks

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Package Terminology

23

24 25 26 27 22

10 8

28

11

9

7

12

21

13

20

29

31

19

6

14

5

18

32


4

Unlock full access with a free trial. 16

3

33 34


17

2

38 1 40 1 Bottom left fin corner 2 Bottom front left corner

30

39

11 Top right fin corner 12 Longitudinal crease 13 Top front right corner

37

36 35

 Sign up to vote on this title package/panel 32 Bottom re  Useful4  Not useful corner 21 Top rear right corner 33 LS overla 22 Top inner cross

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Package Quality Che Tools needed:

TBA package is shown

•

scissors

•

stretch pliers, TP No. 7

•

a clean work bench in illuminated area.

Date Printing Check the date and code prin

If necessary stop the filling m adjust the date printing accor instructions supplied with th

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free Trial Weight 10

1

Weigh the packages and reco weights and weight deviation

To adjust the package weigh instructions in the TPOP cha Package Weight on page 2-7

 Sign upAfter to vote on this title setting, pick out new p

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Package Checks

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Sheet Music

10

TS - Rough Check Unfold the flaps.

Check the integrity of the top and b transversal seal by gently squeezin packages by hand. Critical points are: •

the corners

•

the intersections between the creases and the TS

•

the crosses where the TS an meet.

If any product leakage is found sto machine and call a technician.


Download With Free TS Trial- Accurate Check 10

1 Cut a sample strip (1) of about 25 width from the top and bottom transversal seals.

Wash the samples and dry them, w compressed air from the filling ma Sign up to vote on this title

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2

Cut off no more than 1 mm f side of the package at a 90° a the TS.

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



3

Bend the TS. The sealing is there are lumps or ridges in t area that can be identified by inspection (maximum magni or by running finger tips on t area.

This may be caused  by too m high pressure on the jaws du


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If the pressure is too high ca technician.

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Package Checks

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Sheet Music

4

2

1

Insert the edges of the sample (1) in gripping jaws (2) of the stretch plie

Gently squeeze the handles to stret seal.

Stretching slowly makes evaluatio easier.

3

Observe that the seal area stretche breaks.

Continue stretching along the samp until it has completely opened.

The TS must be stretched and eval along the entire seal.

4

4

Pay special attention to the TS corners (3) and where the TS and t meet (TS/LS cross) (4).

You're Reading3a Preview WRONG




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5 1

2

3

4

3

2

1

Stretch the TS along the enti the seal with the stretch plier evaluate the seal.

It is mainly the sealing on th side of area A that is importa 1 2 3 4 5 6 7 8

A

5

6 7

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

5

Paper board Aluminium foil Polyethylene (double la Filling product Blocked area Sealed area Ridge Cutting line



6 Check the TS sealing. The sealing is acceptable if:

The seal remains intact but a delamination between the tw coatings takes place. Sign up to vote on this title

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Package Checks

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Sheet Music

8 The sealing is acceptable if:

The seal remains intact but a ruptu takes place in the layer of paper bo

9 The sealing is defective if:

The seal is so weak that the two PE separate without rupturing.

Adjust the power to correct the TS sealing, follow the instructions in Package Forming Unit Window 2-70 of chapter 2 Control Panels You're Reading a Preview Unlock full access with a free trial.

2

1

Download With Free 10 Trial The TS is defective if:

The seal is so overheated that the t layers (1) disappear from the sealin because they have melted away an aluminium foil (2) shows micro-cr and cuts.

the TS Adjust thevote power totitle correct Sign up to on this sealing, follow the instructions in  Useful  Not useful Package Forming Unit Window 2-70 of chapter 2 Control Panels

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11 Check the TS sealing in the

Note! The evaluation of the applies to the evaluation of t

The strip (shown by the arro regarded as additional layers Al-foil. The sealing is acceptable if:

a rupture occurs in any of the (fig.1).

fig.1

The sealing is defective if:

there is no rupture (fig.2). Th caused by too low a sealing p

Adjust the power to correct t sealing, follow the instructio Package Forming Unit Wind 2-70 of chapter 2 Control Pa m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

You're Reading a Preview fig.2

Correct shape TBA package


Download With Free Trial Shape and Design

Check the shape of the packa

Check that the preformed cre packaging material are corre along the edges of the packa

To adjust the package crease procedure Design Correction  Sign up to vote on this title page 2-74 of chapter 2 Contr

Correct shape  Useful TPA package

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Flap Sealing Unfold the flaps and check that the properly sealed.

Note! If marks due to the excess o heating are present, reduce the fla sealing temperature.

To adjust the flap sealing follow th instructions in the Final Folder Un Window on page 2-93. of chapter Control Panels.

LS Overlap Check the width of the overlap (distance A).

A

Package

Distance A

TBA 100 B

4.0 ± 0.5 mm

TBA 125 S

4.0 ± 0.5 mm

TBA 200 S You're Reading a Preview

4.0 ± 0.5 mm

TBA 250 B

8.0 ± 1.0 mm

TBA 200 B

8.0 ± 1.0 mm

TBA 250 S Download With Free Trial

6.0 ± 1.0 mm

TBA 200 M

6.0 ± 1.0 mm

TBA 300 S

6.0 ± 1.0 mm

TPA 250 Sq

5.5 ± 1.0 mm

TBA 1000 B

8.0 ± 1.0 mm

TBA 1000 S

8.0 ± 1.0 mm

TBA 1000 Sq

6.0 ± 1.0 mm



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1

2

Crease Lines

1

1

Unfold the bottom flaps (1) a up the package bottom fin (2

Note! To correctly check the alignment, it is important to u flaps. Checking the crease lin with the flaps in the folded p provide an incorrect indicatio crease line alignment due to folding.

Check the position of the pre crease lines (3).

Bottom view of package

3

3

The position is acceptable if

- the creases are opposite (fig.1) either parallel (f angle (fig.3).

fig.1

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

3

The position is not acceptabl


fig.2


3 fig.3

3

- the preformed crease li opposite one another (f fig.5).

Note! Figures 2, 3 and 4 sho misalignment due to the LS Download With Free Trial crease positions in figures 2 3 considered acceptable, but m compromise cap application


fig.4

 3

3

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2

To adjust the position of the prefor crease lines, loosen the adjusting knob (1) and turn the knob (2) counterclockwise to adjust the posi the paper guide. This rotates the packaging material tube and move creases in the direction shown.

Turn the knob (2) clockwise to mo crease lines in the opposite directio

Note! Remember to tighten the ad knob (1) when the adjustment is completed.

1

Note! For large volumes make sur after any adjustment the packagin material and LS strip are not posit over the end of the roller.

2

After adjustment, pick out new pac and check them. Check the longitu You're Reading a Preview sealing according to item 1 on pag Unlock full access with a free trial.

A

Download With Free Creases Trial Adjustment during

B

PRODUCTION Note! Valid for machines with the steering option installed.

It is possible to rotate the packagin material tube in PRODUCTION in to correct the alignment of the crea see Tube Steering Offset in 2 Cont  Panels. Sign up to vote on this title Useful  Not useful  • if the creases are misaligned a

example A, the tube must be ro clockwise by the ARROW b

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Surfaces Cut two opposite corners (fig empty the content of the pac

fig.1

Cut transversally the front pa package, from the lower cut opposite one (fig.2 and 3).

fig.2

Split the TS apart and open t (fig.4).

Rinse and dry the package w compressed air from the filli

Check the outside and inside the package for scratches or possible defects that can be the fingernail.

fig.3

Inside deep scratches might package integrity problems. If there are any defects, call m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

fig.4


Download With Free Trial LS Strip Application

1

The LS strip application eva consists of three steps:

1) Visual inspection of L check of heat and pressu distribution

 Sign up2)to vote on this title Sealing quality check,



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strip

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2 LS Strip visual inspection

The Strip Applicator side (SA) of th is where the strip (2) is attached to packaging material by the Strip Applicator. 1

The Strip Applicator side (SA) is th of the strip where the packaging material (3) is double.

3

4

outside package

The LS side is where the strip is at to the packaging material during tu forming.

The Longitudinal Sealing side (LS side of the strip (2) where the pack material (1) is single.

inside package

2

An air channel (4) is present in the middle of the seal. You're Reading a Preview Unlock full access with a free trial.


LS

SA Sign up to vote on this title

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2a

4

The LS strip is not always ce respect to the seal. This cond changes depending on strip t tension applied (MPM or PP types).

Check that the dimensions of of the strip and the air chann reported in the table below, a the strip type application:

strip

SA

PPP SA side Air Channel

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

~3.5 mm

less than

Note! The air channel (4) sh You're Reading a Preview simply visible and not exceed to not compromise package Unlock full access with a free trial. during distribution chain.


2b

Carefully, visually, verify the of both SA and LS applicatio that the heat and pressure ap correct.

If a too high heat or pressure the heat line is often also und

following table  shows th Sign upThe to vote on this title



sealing in this machine Useful Not useful  used LS.

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2c

Check for blisters or bubbles (5) al the heated zone of the LS strip (2). presence of blisters (5) in the LS s the strip (2) indicates too much sea temperature for the LS induction h

Presence of blisters in the SA side strip indicates too much sealing temperature for the strip applicator induction heater.

5 6

5

7

On the LS strip (2) there are some heating lines (6) visible mainly on side.

Note! The air channel (7) must be visible.


LS SA



2d

Note! Stop the machine in SHORT STOP before adjusting the strip po

7

If required, adjust the position of th by turning the adjusting screw (7) strip guide.

 of th Call a technician if title the setting Sign up to vote on this or SA inductors must be changed. Useful Not useful

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3 Sealing quality

Cut through the middle of th along the inner edge of the p material.

Pull off the outer layer of pac material (1) where it is doub the overlap. A good overlap stability to the package. If th defect, corrective actions sho taken.

1

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



3a

Check the strip sealing by slo approximately 20 mm of the outwards at an angle of 90°. extremely slowly over the hold again and pull another 2 Continue along the whole ed  both sides (SA and LS). Sign up to vote on this title



Useful Note!If Not anyuseful of the layers co

the strip and start pulling aga

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1

3b Check the strip sealing. The sealing is acceptable if: both inner coatings come off with strip (1), leaving the Al-foil bare.

1

3c The sealing is acceptable if:

one of the two inner coatings come with the strip (1), leaving a rupture edge (2) along the seal.


d Download With Free 3 Trial 1 The sealing is acceptable if: 3

all the inner layers including the A come off with the strip (1), althoug possibly leaving paper board fibre


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3 f

1

The sealing is acceptable if:

4

all the inner layers including come off with the strip (1), leaving part of the inner PE l both sides.

3g

1

The sealing is defective if:

the strip (1) comes off leavin coatings of the packaging un this case, stop PRODUCTIO technician for specific settin m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



4 LS strip tightness

Check the LS strip tightness performing the red ink injecti in section LS by Red Ink Inj page 5-60. Sign up to vote on this title

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Laboratory Checks

The Laboratory Checks describe the checks to perform at least once p (maximum interval of 24 hours).

CAUTION

Laboratory Checks and corrective actions can affect the Quality PRODUCTION. Whenever a fault cannot be eliminated call a technician.

General Recommendatio

The following checks are exclusiv laboratory assessment . After spe training by a laboratory officer, an operator might perform on his own evaluation in the laboratory premis using the fume extractor.

The preparation of chemicals is un laboratory responsibility.

Take the package samples accordin the section Package Selection and Utilization. You're Reading a Preview Follow Unlock full access with a free trial.

the sequence of checks as described in the Flowchart of the Checks. Download With Free Laboratory Trial

Record the checks performed using Record or Sample Collecting sheet Archive the test samples together w the record sheet, and keep them as the company Quality Assurance program.

 Note! Examples of Recording and Sign up to vote on this title Sample collecting sheets are avai Useful Not useful  on request.

Note! If necessary, photocopy the

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Package Selection an Utilization

To perform the checks packa are needed.

Take the package samples fr conveyor according to the pr described on page 5-10.

Note! An additional 2 packa might be needed if conductiv dissolving tests are to be pe parallel.

For the LS by Red Ink Inject use:

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

•

the 2 package samples if settings are stable and un

•

take an additional 10 pac samples if the machine s been recently changed.

Use the Checking Scheme You're Reading a Preview guide to the package sample Unlock full access with a free trial.



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Laboratory Package Che

Equipment The following equipment is needed •

scissors

•

plastic container

•

ammeter (TP No. 90243-110

•

beakers and bowls

•

table salt

•

red ink (TP No. 90298-28)

Chemical Terminology Formula

Compound

CuCl2

Copper Cloride

NaOH

Sodium Hydroxide

HCl

Hydrocloric Acid

Na2CO3

Sodium Carbonate





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Checking Flowchart and Intervals for Laboratory Package Checks

Record the checks performed using the flowcharts provided in this chapter. Archive the te together with the record sheet, and keep them as part of the company Quality Assurance pr Note! Examples of Recording and Sample collecting sheets are available on request.

Checking the Package integrity by 10 conductivity

test ok?

page 5-40

1

no

test ok? no

yes Dissolve packages 10

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

yes

urgent check?

LS by red ink injection

page 5-45

no

?

Leakages by red ink

page 5-43

call a technician

no

test a ok? You're Reading Preview Unlock full access with a free trial.

yes *method 2: dissolving with Downloadcontinue With Free Trialcall a alkaline solution Production technician

method 1: dissolving with acid solution obtain samples Check the heat pattern

TS integrity by red ink

check more samples page 5-57

page 5-59

(*) This dissolving Sign up to vote on this title method lastsUseful  over  Not useful night. During a normal Production follow-up, it would need too long

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10

Package Integrity by Conductivity

1

Note! If occasional package leaka are suspected, larger-scale invest can be carried out by measuring th electrical conductivity.

3

6

5

If deviations are detected during measurements, the whole package section must be checked using red

1

The following equipment is requir

– plastic container approxima 30 cm diameter, 10 cm dept – ammeter with battery and electrodes – 1% table salt solution (e.g. table salt in 1 Litre water).

2 1 2 3 4 5 6 7

4

7

Table salt solution in container Plastic container Ammeter Half package Electrode Electrode Table salt solution in package

The water is rendered electrically conducting by the addition of table 4 You're Reading a Preview If there is a defective or if the inter polyethylene coating is damaged, e Unlock full access with a free trial. current will flow and the ammeter Download With Free display Trial a reading.


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2

Note! Handling of the sampl importance in the whole eval and attention must be used of the evaluation.

Cut the package in half on th panel (the one without the L scissors.

Empty out the packages cont

Wash carefully the two halve package with water.

Dry thoroughly the cut edges package with paper towel.

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



3

Pour the salt solution (1) into container (3).

1

2 3

Insert the electrodes of the a into the salt solution (1) and ammeter displays a reading.

Pour some of the salt solutio  (4) and Sign uphalves to voteof onthe this package title cut edges usefulwith a paper  Useful  Notagain

Place the halves of the packa the salt solution (1).

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4 3 6 5

Immerse one electrode (5) of the ammeter (3) in the salt solution (1) the other electrode (6) in the salt so inside the package (7).

Note! Be sure that sample edges completely dry since presence of w may cause bridging of current and reading.

Check the ammeter (3) display. •

If the ammeter does not displ reading, the inner layer of PE i integer

•

If the ammeter displays a rea either the package is defective inner layer of PE is damaged: r test is needed.

1

7

Test both packages halves in the sa way.

Note! The salt solution can be use You're Reading a Preview several times. Change the solution it trial. is not clear or once a week. Unlock full access with a free

• If there is no deflection of th Download With Free Trialammeter, continue testing the package from item Check TS H Pattern by Dissolving on page •

If there is a deflection of the ammeter, continue with next it test the package with red ink.


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Check for Leakages Ink

1

Dry carefully the inside of th packages with a paper towel

Cut the package to separate t halves.

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



2

Pour some red ink inside the h that displayed a deflection. S ink around.

Leave the red ink inside the p at least 5 minutes.

Remove any excess of red in  with a Sign upinside to voteof onthe thispackage title pipette.  Useful  Not useful

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1

3

Rinse out the red ink residue and d inside of the half package with a p towel and with compressed air from filling machine.

Let it dry before carefully removin outer layer of PE, splitting the pack material. The outer PE and some p board (1) will come off.

Note! If ink is still in the packag

when this operation is performe artifact defects may be created.

1




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4

Check for any red marks (2) paper board layer over the pa sample.

The presence of red marks in the package leaks or that the pouch is damaged. In this ca technician.

2

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



10

Check TS Heat Patte Dissolving

1

Sample preparation Take the cut package and un and bottom flaps (1) and (2).

1


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2 Flatten the package.

Note! Cut with a distinctive cut typ part of the sample to easily identify top TS side (4) of the sample.

Cut out the pieces A and B to leav shaped sample, as shown in the dra

A

At the side not including the LS (5 away the pieces C and D to leave t final shape (6).

3 B

C

4

Carefully wash and dry the sample inside and outside.

Mark each sample, on the inner PE progressive numbers (7), to identif which jaw pairs the package come

D You're Reading a Preview Unlock full access with a free trial.


5

6


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3

Carefully remove the outer l polyethylene, splitting the pa material.

The outer polyethylene layer paper board (8) will come of the sample to utilize for the t

8

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



2


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4 Sample dissolve WARNING

Alkali and Acid. Always follow the Safety precautio when working with acid and alkalis Preparing and working with hydroc acid solutions and sodium hydroxi solutions must be carried out unde ventilated conditions as fumes ma given off. Wear protective goggles gloves. For the preparation always heat resistant glass beakers. Used liquids should be disposed of in accordance with the prevailing regulations.

The microbiological quality of the checked by chemically exposing th inner coating (dissolving method) checking its tightness by means of leak detection fluid (red ink). You're Reading a Preview Note! The LS strip is extremely se Unlock full access with a free trial. to chemical treatments. Pay attent carefully follow the dissolving Download With Free instructions Trial to preserve the sampl avoid wrong samples assessment strip is particularly sensitive to hig temperature and long chemical exposure).


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Sheet Music

(Cont'd)

Determine which type of dis method to use according to t available for checking the sa methods are available:

1) Method 1 - Dissolving w Agent: using CuCl 2 in h acid (37%) as the alumin dissolving agent.

This method is preferred urgency on the results is before production start. I follow the instructions o

Note! The neutralizing step method is mandatory. If not the sample will be inconclus LS strip negatively affected.

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

2) Method 2 - Dissolving w Alkaline Agent: this use You're Reading a Preview water as the aluminium f dissolving agent: the spe Unlock full access with a free trial. reaction is lower (approx 10 hours). Download With Free Trial This method is preferred amount of samples is lar case follow the instructio 5-53.


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Method 1 - Dissolving with an Agent

5

This consists of three solutions, ba bath (2), bath (3). The equipment and chemical preparations needed are:

1

2

3

•

HCl 37%

•

CuCl2

•

Na2CO3

•

Distilled water

•

Tongs

•

Indelible felt-tipped pen

•

Water bath

•

Fume extractor

•

Laboratory gloves (single u


a Download With Free 5 Trial Preparation of Bath 1 (hydrochloric acid at 60°C) WARNING

4

Do not use a direct flame! The solution is prepared at room temperature but must be heated u  Sign up to vote on this title water bath (4) at 60°C when in use

 1

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Dilute the HCl 1:1 with distilled w

Add 1wgt% CuCl (e.g. 1 lt HCl, 1

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5b

Preparation of Bath 2 (hydrochloric acid at room temperature)

Dilute the HCl 1:3 with disti Add 0.5 wgt% CuCl 2 (e.g. 2 750 cc distilled water, 5 gr. C

Store the chemical in a glass with a glass lid.

2

Note! The bath might be filte becomes dirty (filter at room temperature) and used for s examinations.

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


5c

Preparation of Bath 3 (sodium carbonate at room temperature)

Download With Free Trial Note! The bath (3) spoils ve The preparation of a new so becomes necessary if its bu not start when the samples a immersed in the solution.

Prepare 15 wgt% solution of distilled water (e.g. 150 gr N distilled water). 

3




Store theNot chemical Useful useful in a glass with a glass lid.

Note! The bath might be filte

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5d

Note! Use one sample (5) at a tim

6

Immerse the sample (5) into the Bath 1 (1) with the aid of the tong and leave it there for approximatel minutes at 60°C (warm water bath

5 4 1

3

Note! The bath temperature settin need further adjustment. When sa are immersed, if the reaction is too (depending on how much board ha been removed), the bath temperat could be lowered, even down to 50

Remove the samples with the tong immerse them in Bath 3 (3) to neu them.

Note! The sodium carbonate bath should bubble. If not, prepare a ne solution.

5



8

CAUTION

Chemical burn hazard. Wear personal protective equipme

5e

Put the sample under tap water. Th lamination layer (7) will separate f the aluminium foil (8) andcan be e Sign up to vote on this title removed.



7

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If not, put it back in Bath 1 for som extra time and rinse again the sam

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5 f

Note! This step is the most d is not performed correctly, th can burn and be spoiled due of high temperature.

6

Immerse the samples comple more than two at a time in with the aid of the tongs (6). away from the bath in fast se

2

The aluminium layer will be detached. After separation, t sample (5) is reduced to a sin coating.

5

The sample (5) now needs to neutralized in Bath 3 (3) and carefully with tap water.

Dry the samples, see section on page 5-55.

3 m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

5



Method 2 - Dissolving w Alkaline Agent

6

This consists of a 15% NaOH water. 800

600

1 2

Prepare 15 wgt% NaOH dist

 Sign upsolution to vote on title while sti bythis adding, Not useful to the NaOH pellets in a beak  Useful

The solution (2) becomes wa

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6a 1 3

Carefully immerse the samples (3) completely in the dissolving soluti without covering the glass beaker hydrogen fumes are given off.

800

2 600

Note! The solution immediately st bubble and becomes warm. If not, sure the solution has been freshly prepared.

Leave the samples in the dissolvin solution for 7 to 10 hours maximum

400

Note! The temperature of the solu should not exceed 40 °C ± 2.0 °C.

200


4


5

WARNING

Chemical burn hazard. Wear personal protective equipme

6b

Before rinsing the samples make s that the aluminium foil has disappe If not leave the samples in the solu  Sign up to voteoronprepare this title a fresh solu little longer



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Carefully rinse and split the sampl under tap water (4). The inner coat

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Sample dry

7

WRONG

Note! Do not dry the sample reversing the bags. Sample spoiled easily. Dry the inside by carefully using paper tow

Take one sample at a time.

Dry it carefully by inserting towel (1) in the bag and mov carefully along the TS and in corners.

Be sure that the sample is com Water prevents a good check

Take note of the appearance sealing. Critical spots like be the corners, plastic lumps, ir the sealing are very easy to s

Continue with item 9 on pag m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


1



 CORRECT

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Heat Pattern Check

Standard inductor

8

Note! The checks on the heat patt differs for twin loop inductor and standard inductors.

Identify the TS inductor installed o machine.

Go to page 5-57 for Heat Pattern c (Single Loop Inductor) or go to pa 58 for Heat Pattern check (Twin L Inductor).

Twin loop inductor




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Sheet Music

1

2

3

2

Heat Pattern check (Sing Inductor)

4

9

Note! The Heat Pattern che qualitative assessment of th good light and a 10X lens is monitoring the production qu

Holding the sample with bot check all the critical spots lik off (1) at the corners.

5

6

7

8

D

m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Take note of the appearance and lower heat pattern (5) an check:

C

•

for channels to the out

•

for plastic lumps any i the sealing

•

reduced heat pattern du seals.

Note! In package type TBA You're Reading a Preview dimension B (Bending Off) is to geometrical components

B



A 1 2 3 4 5 6 7 8

Bending off LS LS air gap Product side Upper heat pattern Ridge Lower heat pattern Cutting side

Dimension

Acceptable (mm)

A

0

B

 0.2

B (TBA 125 S only)



0.0

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1

2 1

3

Heat Pattern check (Twin Loo Inductor)

10

Note! The Heat Pattern check is a qualitative assessment of the seal good light and a 10X lens is suffici monitoring the production quality.

Holding the sample with both the h check all the critical spots along th

4

5

6

1 2 3 4 5 6 7

7

LS LS air gap Product side Upper heat pattern Ridge Lower heat pattern Cutting side

Take note of the appearance of the and lower heat pattern (4) and (6) a check: •

for channels to the outside

•

for plastic lumps any irregul the sealing

•

reduced heat pattern due to b seals in the cross.

Note! Bubbles in the heat pattern typical for the Twin Loop inductors are located between the ridge (5) a You're Reading a Preview product side (3). Unlock full access with a free trial.

Ruptures in the sample somewhere than in the TS area (like corners) a Download With Free to Trial sample handling.

Note! Do not challenge the sampl any other way (for example stretch pliers) as the mechanical propertie been changed by the dissolving. A stage samples have to be evaluate means of a visual inspection and r only.  Sign up to vote on this title

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Check TS Integrity by

1

Pour some red ink fluid (1), a plastic pipette (2), in to the inner coating (3). Spread the the pouch with the finger wit applying pressure.

2

1

Leave it to stand for some tim check the sample.

3

The sealing is defective if

– any channel of red in through the sealing.

In case channels are present, will pass through and stain th the inner coating pouch.

Check again when the ink in sample is completely dry and necessary, call a technician. m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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LS by Red Ink Injection

1 To perform this check take:

1

•

two packages when machine s are stable.

•

ten packages when machine se have been recently changed.

Note! For this check take the extra package, as shown in Checking Flowchart and Intervals for Labora Package Checks.

Note! Be careful not to over stress samples during their preparation.

Cut open the packages as illustrate the corner (1) at one end of the LS

Rinse and dry with a paper towel t packages without folding along the and bottom creases in reverse dire You're Reading a Preview Unlock full access with a free trial.



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2 3

Prepare some red ink fluid (2 syringe.

2

Place the needle (3) of the sy the air channel (4) of the LS.

Cover the injection point wit paper towel (5) to absorb any and inject the red ink along t length.

The LS is defective if red ink channels (6) occur (the ink c inside layers).

4

Call a technician in case of d

Critical points are where LS top and bottom creases.

Note! When a channel is de more closely the heat and p distribution, see page 5-57

5 m f . 1 0 _ 5 3 1 5 5 0 3 _ 2 0 5 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



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6 Supply of Materi

m f . 1 0 _ 6 3 1 5 5 0 3 _ 1 0 6 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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6 Supply of M

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This chapter describes how to load and prepare a new of packaging material and how to thread and splice th strips. CAUTION





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Table of

6 Supply of Materials



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Sheet Music

Strip Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . LS Strip Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strip Reel Replacement . . . . . . . . . . . . . . . . . . . . . . . . Fitting a New Reel on the LH Reel Holder. . . . . . . . . Fitting a New Reel on the RH Reel Holder . . . . . . . .

LS Strip Break . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Packaging Material Supplies . . . . . . . . . . . . . . Reel Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Splicing Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . .6

Automatic Splicing Preparation . . . . . . . . . . . . . . . . . m f . 1 0 _ 6 3 1 5 5 0 3 _ 1 0 6 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

iLine XT Auxiliary Cutting Table Preparation. . . . . . . You're Reading a Preview

Manual WebUnlock Splice ............................ full access with a free trial. Interrupted Web Splice. . . .Trial ..................... Download With Free Packaging Material Broken or Splice Failure (ASU Loop Empty) . . . . . . . . . . . . . . . . . . . . . .

Packaging Material Ended (ASU Magazine Empty). . Sign up to vote on this title

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

Strip




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Strip Supplies CAUTION Hygiene. Before touching the strip(s), disinfect hands/gloves.

Note! To avoid unnecessary PRODUCTION stops, always ma the strip reels are prepared and the strips are threaded.

LS Strip Thread

1

Open the Strip applicator do

m f . 1 0 _ 6 3 1 5 5 0 3 _ 1 0 6 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


CAUTION

Download With Free Trial Hygiene. Before handling clean parts, your hands/gloves with clea compound code H.

2

Remove the protective wrapp the strip reel. Make a note of type and the lot number indic  Sign upstrip to vote ontag. this title reel



PPP-STRIPS 7,5/0,075

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Note! The unique lot number each strip reel and printed o reel tag provides traceability

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6 Supply of M

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3

Fit the strip reel (1) on the left-han holder. This reel is used in PRODUCTION.

1

Thread the strip around the rollers, through the splicing head (2), and through the RH side of the magazi as shown in the picture. Avoid twi the strip.

3

2


Download With Free 4 Trial Continue threading the strip throug LH side of the magazine (1), as sho the picture.

1

Hold the strip by the clamp (2) and 1 meter about of strip after the clam

Lower the catch (3) and open the s  magazine frame. Sign up to vote on this title 3

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5 Move the pressure roller (1) the packaging material.

A = 2 ±1 mm

Thread the strip under the ro and (3), among the rollers (4 the pressure roller (1).

1 A

Attach a piece of adhesive ta end of the strip (6), not wide strip.

Attach the tape at distance edge of the packaging mater

4

5 3 6

m f . 1 0 _ 6 3 1 5 5 0 3 _ 1 0 6 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



6

Release the strip opening the and close the strip magazine catch (2).

Note! Make sure that the str frame locks correctly. Sign up to vote on this title

2

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6 Supply of M

Sheet Music

7

4 3 2 1

Fit a strip reel (1) on the right-hand holder. This reel is now prepared f splicing.

Thread the strip around the rollers and (3), then over the larger diam the roller (4). Avoid twisting the st

Pull the slide knob (5) down to ope splicing head.

Feed the strip around the finger (6) through the channel (7).

6

Make sure that the strip is located grooves (8) and (9).

7

Check the strip is aligned correctly against the vertical strip, close the and cut off any excess strip.

10

Rewind the strip reel slightly to ten the strip until the LED of the senso switches OFF. You're Reading a Preview

5

If the LED of the sensor (10) an alarm happens on the TPOP to indicate that the strip has not been Download With Free Trial prepared.

Note! Unlock full access with a free trial.


9

8

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8

Close the strip applicator doo

9

Reset the alarms on the TPO

Press the RESET button on t reset the safety system. m f . 1 0 _ 6 3 1 5 5 0 3 _ 1 0 6 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

You're Reading a Preview The Strip Applicator is now an automatic strip splice. Unlock full access with a free trial.

Note! Make sure the strip ap applies the strip correctly, wi Download With Free Trial wrapping it around the press

If an alarm is present, take th appropriate measures or call


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6 Supply of M

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Strip Reel Replacement

4

3

CAUTION


2

8

1

WARNING

Burn Hazard. Some parts may be hot. Wear per protective equipment.

1

6

Fitting a New Reel on the LH Holder While the strip from the RH side s reel (8) is running, fit a new strip r on the LH reel holder. Thread the s around the rollers (2) and (3), then the roller (4). Avoid twisting the st

7

11

Pull the slide knob (5) down to ope You're Reading a Preview splicing head.

5


Feed the strip around the finger (6) through the channel (7). Download With Free Trial Make sure that the strip is located grooves (9) and (10).

Check the strip is aligned correctly against the vertical strip, close the and cut off any excess strip.

10

9

Rewind the strip reel slightly to ten  Sign up to vote on this title the strip until the LED of the senso Useful OFF. switches   Not useful

Note! If the LED of the sensor (11)

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2

4 3

Fitting a New Reel on th Holder While the strip from the LH reel (8) is running, fit a new on the RH reel holder. Threa around the rollers (2) and (3) the larger diameter of the ro Avoid twisting the strip.

2 1 8

Pull the slide knob (5) down splicing head.

6

Feed the strip around the fing through the channel (7).

7

Make sure that the strip is lo grooves (9) and (10). 11

m f . 1 0 _ 6 3 1 5 5 0 3 _ 1 0 6 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Check the strip is aligned co against the vertical strip, clo and cut off any excess strip. 5


Rewind the strip reel slightly the strip until the LED of the switches OFF.

Note! If the LED of the senso Download With Free Trial an alarm happens on the TP indicate that the strip has no prepared.

10

9


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Strip Supplies

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TeM-9007_en

6 Supply of M

Sheet Music

LS Strip Break

1

Note! Do not repair the LS strip w adhesive tape.

In case of LS strip break, remove t piece of broken strip (1), shown be by a dashed line, and thread again strip (2) through the magazine, see Strip Thread.

1

2




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Packaging Materia




TeM-9007_en

Sheet Music

Packaging Material Supplies CAUTION

Hygiene. The packaging material must never touch the floor. Before touc packaging material, disinfect hands/gloves.

Reel Handling

1

Pull out the reel holder catch while pushing in the spring-l When the lugs lock, release holder catch.

2 m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

CAUTION

You're Reading a Preview Hygienic hazard. Plastic wrapping around pall Unlock full access with a free trial. packaging material may be d must be removed in the pac Download With Free Trial material storage area and aw machine. Plastic wrapping a individual packaging materia be removed after the reel ha transported to the machine.

Cut away only a piece of pla wrapping inside the hole in t

 Sign upNote! to voteBe oncareful this title not to dama



of the reel. A scratch can ma  Not useful the LS of the packages.

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Packaging Material Supplies



TeM-9007_en

6 Supply of M

Sheet Music

3

Insert the reel holder into the core.

4

Pull out the reel holder catch to rel the spring-loaded lugs.

Note! Check that the lugs have expanded to lock the reel holder to reel.




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Packaging Materia




TeM-9007_en

Sheet Music

5

4

To adjust the trolley arms to width for the packaging mat holder, proceed as follows:

Raise the LH side arm (1) an the groove (3) of LH side po plate.

3

Raise the RH side arm (2) an the groove (4) of the RH side plate.

2

The correct position of the tr depends on the trolley being illustrations.

Note! If the paper trolley TP 3339 is used, the arms must positioned asymmetrically on positioning plates.

1

m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Note! If the paper trolley TP 3400 or TP No. 1538186-01 the arms must be positioned You're Reading a Preview symmetrically on the position Unlock full access with a free trial.



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

TeM-9007_en

6 Supply of M

Sheet Music

6

1

Position the reel so that the end of packaging material is on top, and i unwind towards the machine.

2

Squeeze the lever (1) to release the and move the trolley up to the reel Position the trolley so that the spin the reel holder is above the yoke (2 the trolley.

Note! Make sure the packaging m reel will be lifted onto the trolley w correct direction of rotation as indi in the illustration. Be careful not to damage the sides of the reel. A sc can make a cut on the LS of the packages.

You're Reading a Preview CORRECT Unlock full access with a free trial.



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Packaging Materia




TeM-9007_en

Sheet Music

7

Push the lever (1) fully down the main handle (2) to lift the arms.

1

Remove the plastic wrapping reel.

Note! For ASU iLine XT Sem version (OE), remove the pla wrapping from the reel inside

2

CAUTION

Hygienic hazard. Make sure that the packagin does not touch the floor duri supply procedure.

Check carefully the edges of packaging material reel for or dents due to reel transport handling. Report any damag effect equipment performanc

Tetra Pak m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

TP ORDER

TP PRODUCT

P202-0123456 D00-0000-01 CUST No

ID No

Tetra Pak Carton Ambient S.p.A Via Delphini 1 MODENA

123456789

Photocell TBA/J FCD

123-4567 TYPE

TBA/J VOLUME

1 00 0 m l QUANTITY

7 500

REEL No

0 1- 00 01 PROD DATE

25-M AY-2 008

12345678910 11121314151617181920

You're Reading a Preview Remove and keep the P-orde

Note! The unique P-order an numbers allocated to each p material reel and printed on Download With Free Trial label provide traceability for production batch. If a proble packaging material is detect numbers must be quoted in communication with Tetra Pa



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

TeM-9007_en

6 Supply of M

Sheet Music

1

WARNING

Risk of unsterility. Do not damage the underlying pac material when cutting.

8

Cut approximately one turn of pac material from the reel. Make sure t packaging material cut includes th area (1) where the P-order label w applied.

Note! Arrow marks on the side of reels indicate where there are fact splices. During production, the ma will automatically discard the pack which include a factory splice.

Always check the packages after a factory splice, see the Package Ch section in chapter 5 Checks. You're Reading a Preview Unlock full access with a free trial.



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Packaging Materia




TeM-9007_en

Sheet Music

Splicing Preparation

Note! Valid for Standard Ver

1 Open the ASU doors.

If necessary remove the used material core together with t holder.

m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



2

Close the ASU doors and res on the TPOP display.

Press the RESET button on t reset the safety system.

If an alarm appears, take the measures or call a technician Sign up to vote on this title





Prepare the new packaging m  Not useful see Reel Handling on page

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

TeM-9007_en

6 Supply of M

Sheet Music



Download With Free 4 Trial Load the reel of packaging materia the ASU.


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Packaging Materia




TeM-9007_en

Sheet Music

5

Make sure the packaging ma aligned correctly on the bobb

m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free 3 Trial 1

6

Raise the cutting table (1) by the handle (2).

Make sure that the knife hold the RH side of the cutting tab


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

TeM-9007_en

6 Supply of M

Sheet Music

7

2

1

Press the MATERIAL LOCKING to allow the packaging material to through the web brake shoe (1).

Thread the packaging material und cutting device (2).




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

TeM-9007_en

Sheet Music

8

A

2

A

1

3

Fold the packaging material along the top crease (1), then to make a sharp crease.

Cut vertically the end of the material to obtain a stripe (2) about at the distance 40 mm packaging material RH side.

Fold the stripe (2) along the crease (1) over the edge of th table (3).

1

m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



A = 40.0 mm


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

TeM-9007_en

6 Supply of M

Sheet Music

4

1

3

2

9

Hold the stripe (1) over the cutting table (2).

Move the packaging material again adjusting screw (3).

Move the packaging material again tooth (4).

Move the packaging material down the stripe (1) is against the cutting table (2).

Press the MATERIAL LOCKING to lock the packaging material in p

3




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

TeM-9007_en

Sheet Music

10 1

Cut off the end of the packag by sliding the knife (1) acros table from RH side to LH sid

2

Remove the end piece (2).

Move back the knife (1) on t

m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



11

Lower the cutting table to the position by means of the han


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

TeM-9007_en

6 Supply of M

Sheet Music

12

Make sure the packaging material free loop (1) before the material ho Align the bottom of the free loop w label (2), the arrow on the label.

Note! If the label (2) is not presen align the bottom of the free loop 25 up from the lower edge of the ASU doors window.

1

2


Download With Free 13 Trial Close the ASU doors and reset the on the TPOP display.

Press the RESET button on the AS reset the safety system.

If an alarm appears, take the appro measures or call a technician. Sign up to vote on this title

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

TeM-9007_en

Sheet Music

Automatic Splicing Preparation

Note! Valid for ASU iLine XT (OE) according to the autom procedure with the LGV.

1

Press the OPEN/CLOSE DO to open the ASU doors.

1

2

3

Raise the cutting table (1) by the handle (2).

Make sure that the knife hold the RH side of the cutting tab

m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



2


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

TeM-9007_en

6 Supply of M

Sheet Music

3

2

1

Note! The MATERIAL LOCKING button for ASU iLine XT Automatic Version (OE), works by three pres 2 seconds, for eliminate accidenta pressing.

Press the MATERIAL LOCKING to allow the packaging material to through the web brake shoe (1).

Thread the packaging material und cutting device (2).




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Packaging Materia




TeM-9007_en

Sheet Music

4

A

2

A

1

3

Fold the packaging material along the top crease (1), then to make a sharp crease.

Cut vertically the end of the material to obtain a stripe (2) about at the distance 40 mm packaging material RH side.

Fold the stripe (2) along the crease (1) over the edge of th table (3).

1

m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



A = 40.0 mm


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TeM-9007_en

6 Supply of M

Sheet Music

4

1

3

2

5 Hold the strip (1) over the cutting table (2).

Move the packaging material again adjusting screw (3).

Move the packaging material again tooth (4).

Move the packaging material down the strip (1) is against the cutting table (2).

Press the MATERIAL LOCKING to lock the packaging material in p

3




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Packaging Materia




TeM-9007_en

Sheet Music

6 1

Cut off the end of the packag by sliding the knife (1) acros table from RH side to LH sid

2

Remove the end piece (2).

Move back the knife (1) on t

m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



7

Lower the cutting table to the position by means of the han


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TeM-9007_en

6 Supply of M

Sheet Music

8

Make sure the packaging material free loop (1) before the material ho Align the bottom of the free loop w label (2), the arrow on the label.

Note! If the label (2) is not presen align the bottom of the free loop 25 up from the lower edge of the ASU doors window.

1

2


Download With Free 9 Trial Press the OPEN/CLOSE DOORS to close the ASU doors.


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Packaging Materia




TeM-9007_en

Sheet Music

iLine XT Auxiliary Cu Table Preparation

1

Note! Valid for ASU iLine XT (OE) according to the manua with the auxiliary cutting tabl

If the automatic splice fails, manual splice, see the follow instructions.

Press the OPEN/CLOSE DO for manually open the doors.

m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



2

Position the auxiliary cutting front of the ASU doors (2). 2

1


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

TeM-9007_en

6 Supply of M

Sheet Music

3

Thread the packaging material betw the upper part (1) and lower part (2

Thread the packaging material ove roller (3).

3

1

2



WARNING Risk of crushing. Moving part can crush and cut.

Thread the packaging material in t material holder (1). 3

 Switch ON the mechani Sign up to vote onpneumatic this title to hold packaging Usefulthe  Not usefulmaterial. 

4

Cut off the end of the packaging m by sliding the knife (3) across the c

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Packaging Materia


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TeM-9007_en

Sheet Music

5

2

Fit the material holder (1) in of the ASU.

2

1

m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


1


6

2

Remove the auxiliary cutting from the ASU (2).


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TeM-9007_en

6 Supply of M

Sheet Music

7 Press the OPEN/CLOSE DOORS to close the ASU doors.


Download With Free Manual Trial

Web Splice

1

Press the MANUAL WEB SPLICE button. When the machine has performed splice, open the ASU door behind packaging material reel that is not Sign up to vote on this title



Follow the instructions on page

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Packaging Materia




TeM-9007_en

Sheet Music

CAUTION

Risk of personal injury. The rollers of the ASU maga suspended in an upper posit machine is stopped due to an web splice. The rollers may suddenly if the packaging ma cut.

Interrupted Web Spli

1

If the machine stops when a material splice is being perfo SPLICE INTERRUPTED on the TPOP.

To restart the machine, ackno alarm, remove the cause of t and follow the instructions in Web Splice. m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



2

The packages with the splice automatically discarded.

Carry out the checks accordi Package Checks section in c Checks. Sign up to vote on this title





Note! Register the number o useful taken forNot the checks, see Package Waste for Quality C chapter 2 Control Panels

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TeM-9007_en

6 Supply of M

Sheet Music

CAUTION


Packaging Material Broke Splice Failure (ASU Loop Empty)

1

When there is an unsuccessful pack material splice or the packaging m is broken, the ASU loop empties a machine stops in SHORT STOP. Touch the ASU button.

2

Touch the FORCE MANUAL SPL button.



3

The ON/OFF buttons are displayed

Touch the ON button to enable the FORCE MANUAL SPLICE  funct Sign up to vote on this title

To Useful cancel the function, useful touch the   Not

button.

An double audible signal is given.

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Packaging Materia


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TeM-9007_en

Sheet Music

4


m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



1

CAUTION

Risk of personal injury and damage to the equipment. When the counter pressure released, the magazine rolle fall suddenly.

5

 magazine rollers Sign upSecure to vote the on this title

 2

locking device (3). Useful useful  Not

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TeM-9007_en

6 Supply of M

Sheet Music

6

Press the PRESSURE ROLLER bu to release the counter pressure roll

7

Thread back from the magazine th amount of packaging material nece to reach the material holder.




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

TeM-9007_en

Sheet Music

9

Release the locking device (1 the magazine rollers (2) free

2

1 m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T





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TeM-9007_en

6 Supply of M

Sheet Music

10 a

Press the MATERIAL LOCKING for at least 10 seconds to release th counter rollers and the material ho allowing the packaging material th the cutting table.

Note! After 1 minute the material h locks automatically.


Download With Free 11 Trial Thread back the packaging materia through the splicing head and throu material holder until the end of the packaging material is 30 cm about the material holder.

Prepare the other material holder f new packaging material splice, fol  Sign up to vote on this title the instructions on page 6-19.

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Packaging Materia




TeM-9007_en

Sheet Music





m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



13

Press the MANUAL WEB S button. The ASU loop is filled with material.


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TeM-9007_en

6 Supply of M

Sheet Music

CAUTION


Packaging Material Ende (ASU Magazine Empty)

1 When the ASU magazine empties machine stops in SHORT STOP. Open the ASU doors.


Download With Free 2 Trial Press the MATERIAL LOCKING for at least 10 seconds to release th counter rollers and the material ho allowing the packaging material th the cutting table.

Note! After one minute the materi holder locks automatically. Sign up to vote on this title

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Packaging Materia




TeM-9007_en

Sheet Music

3


m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



4

Check that the packaging ma twisted around the magazine

Thread the packaging materi ASU loop.


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TeM-9007_en

6 Supply of M

Sheet Music

5

Press the PRESSURE ROLLER bu to release the counter pressure roll

6

2

Feed the packaging material aroun magazine rollers so that the second couple of rollers (1) goes down be the sensor (2).




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TeM-9007_en

Sheet Music





m f . 1 0 _ 7 8 7 0 9 0 3 _ 4 0 6 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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This chapter is intentionally left blank




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This chapter describes the different types of stop cond and how to stop the machine under normal operating conditions. CAUTION


CAUTION

Risk of damage to the equipment. When possible, the machine should normally be stopped in a SHORT during PRODUCTION.




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Table of

8 Stop

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Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . Security Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Aseptic Chamber Doors or Machine Failure . . . . . . . Machine Body and ASU Doors . . . . . . . . . . . . . . . . . .

ASU Safety Mat (OE). . . . . . . . . . . . . . . . . . . . . . . . . . .8

Short Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Production Finished Stop . . . . . . . . . . . . . . . . .

Interrupting the Automatic Sequence. . . . . . . . . . . . .

m f . 1 0 _ 8 3 1 5 5 0 3 _ 2 0 8 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Emerg

8 Stop

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Emergency Stop

When there is a risk of serious danger to people or to the mac any of the EMERGENCY STOP buttons (arrows) as quickly as

1

Pressing an EMERGENCY button results in the follow

•

All machine movemen functions stop instantly

•

The pneumatic system d completely

•

The machine program s step ZERO.

CAUTION

m f . 1 0 _ 8 3 1 5 5 0 3 _ 2 0 8 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Risk of serious production When cutting the product tub safety cutter (1) TP No. 9060 avoid damaging the float.

You're Reading a Preview Take the following actions: Unlock full access with a free trial.

a) Eliminate the cause of th clear any alarms.

Download With Free Trial b) Cut open the product tub safety cutter (1) TP No. to empty any remaining

c) Register the cause and wasted packages in the c system. See the Manual R a Production Stop Cause Control Panels.

 Sign upd)to vote on this Twist out title and reset the

 (behind door)

Useful EMERGENCY  Not useful STOP

e) Clean the machine acco Daily Care

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Security Stop

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Security Stop

All hazardous areas of the machine are fitted with safety switches. If door or guard fitted with a safety switch is opened the machine will p a SECURITY STOP.

CAUTION

Risk of serious production fault. If during Stops the aseptic chamber doors are opened, or the tube b tears, or it is manually cut, or product splashes occur, the machine m cleaned and sterilized before PRODUCTION can restart.

1

Aseptic Chamber Doors o Machine Failure

2 3

1

During PRODUCTION the machin stop immediately if: • 4

any of the doors of the asep chamber (1), (2), (3), (4), (5) a opened

• there are jammed packages You're Reading a Preview • there are final folder errors.


5

Also see the Safety Precautions ch Download With Free Trial Note! If any of the aseptic chambe doors have been opened, the mac steps to step VENTING and then t PREPARATION. Follow the instru in the Daily care section. Reset any alarms on the TPOP. Sign up to vote on this title

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Sec

8 Stop



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Sheet Music

1a

1

In there are jammed package final folder, open the swing f remove them manually: •

by turning the shaft (2) machines

•

by cranking the handle ( machines.

2 Final Folder TBA

1

m f . 1 0 _ 1 9 7 0 9 0 3 _ 3 0 8 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


3



4

Note! Only in TPA machines closing the swing frame (1), manually the top squeezer b the bulges (5) are exactly be  Sign upcarriers to vote on this title (6).

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Security Stop

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Machine Body and ASU Doors

1

During PRODUCTION the machin stop immediately if any of the mac body or ASU doors (indicated by a in the illustration) are opened.

Touch the ACKNOWLEDGE button TPOP to acknowledge the alarm.



Internal door


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Sec

8 Stop

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1a

Close all the doors on the ma and ASU. If the alarm condition was c of: •

the machine body door the RESET buttons on th body doors

•

the ASU doors, press t button on the ASU.

Note! The light of the RESE intended to inform the opera door is open and the safety s be reset. The light of the RE flashes when a door is open the door has been closed wi until the RESET button has pressed and safety system h completed the system reset. m f . 1 0 _ 1 9 7 0 9 0 3 _ 3 0 8 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Security Stop



Sheet Music

ASU Safety Mat (OE)

Note! Valid for ASU iLine XT Vers (OE).

1

If activated during PRODUCTION safety mat disable the pneumatic s for the ASU automatic doors and t signal to the LGV.

The safety mat is activated when a pressure is applied, as for example person standing on the safety mat. Touch the ACKNOWLEDGE button TPOP to acknowledge the alarm.




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8 Stop



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Short Stop

Use the SHORT STOP button to stop the machine for 15 minut

Note! If the stop occurs after 30 minutes of PRODUCTION (or after the previous stop), a flushing sequence in the machine bo performed immediately after the stop. During the flushing the m doors are locked.

CAUTION

Risk of serious production If the machine has been stop more than 120 minutes, the EXCESSIVE PRODUCTION TIME appears on the TPO recommended to terminate t PRODUCTION and perform maximum waiting time recommendations, see the t Maximum Waiting/Stop Time Recommendations in chapte Technical Data. m f . 1 0 _ 2 9 7 0 9 0 3 _ 6 0 8 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


CAUTION

Risk of serious production If during Stops or PRODUCT aseptic chamber doors are o Download With Free Trial the tube bursts, tears, or it is cut, or product splashes occ machine must be cleaned an before PRODUCTION can re


CAUTION

Risk of serious production  If the machine has been stop Sign up to vote on this title more than 12 minutes the al Useful  EXCEEDED  Not useful SHORT STOP T WARNING will appear on the Restart production or press t

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Short Stop



Sheet Music

CAUTION

Risk of serious production fault If the machine has been stopped f more than 20 minutes the alarm EXCEEDED SHORT STOP TIME appear on the TPOP. Restart prod or press the INCHING button until machine starts, the machine will automatically renew the packaging material in the superstructure to minimize the risk of unsterility and stop. A dialogue window appears TPOP informing the operator of the INTEGRITY DELAYED STOP.

CAUTION

Risk of serious production fault If the machine has been stopped b alarm condition located before the system and the packaging materia superstructure includes an event c to the tube integrity, for example; a You're Reading a Preview packaging material splice, black ta LS strip sealed during a TPIH faul Unlock full access with a free trial. alarm ASEPTIC CHAMBER, PM INCLUDES EVENT CRITICAL T Download With Free Trial TUBE INTEGRITY will appear on TPOP. Restart production or press INCHING button until the machine the machine will automatically was packaging material until the event to tube integrity has been discarde

Sign up CAUTION to vote on this title



Risk of serious production fault

Useful  Not useful  If the machine has been stopped b

operator or by an alarm condition lo after the jaws and the packaging m

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8 Stop



Sheet Music

Use SHORT STOP or PROG DOWN to stop the machine minutes or less.

1 To stop the machine during PRODUCTION:

– Press the SHORT ST the PROGRAM DOW

– the machine program to SIGNAL TO STER The SIGNAL TO ST symbol and the DRYI are lit

– the machine stops in A bar on the TPOP in remaining time since STOP button was pre

m f . 1 0 _ 2 9 7 0 9 0 3 _ 6 0 8 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

You're Reading a Preview Note! Register the stop reas collect system. See chapter Unlock full access with a free trial. Panels. Download With Free Trial

1a

Press the PROGRAM UP bu restart the machine.

When the machine is restarte minutes of stop time has bee the packaging material tube peroxide bath inlet down to t  fillin system is wasted before Sign up to vote on this title production can continue.

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To restart the machine, see c Start

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Production Finished Stop



Sheet Music

Production Finished Stop Use PRODUCTION FINISHED if this is the planned time to end PRODUCTION.

CAUTION

Risk of production fault. Once the production is ended, the (cleaning) must be performed with hours. Exceeding the recommended peri waiting time increases the risk of p residue burning on hot contact sur and may affect the efficiency of the cleaning process. For maximum w time recommendations, see the ta Maximum Waiting/Stop Time Recommendations in chapter 11 Technical Data.

1

To stop PRODUCTION, press the PROGRAM UP button.

The machine program steps to EN You're Reading a Preview PRODUCTION.


As soon as the tube is empty, there Download With Free pause Trial for five minutes.

Note! To interrupt the automatic sequence see Interrupting the Aut Sequence on page 8-15.

1a

After the pause the machine progra steps to VENTING for 10 minutes  Sign up vote onTPOP this titledisplays the time bartoon the Useful  Not useful remaining time. 

Once the venting is completed, the

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Production Finis

8 Stop



TeM-9007_en

Sheet Music

Interrupting the Auto Sequence

Go immediately to VENTING

2

In step END PRODUCTION five minutes pause before th steps to VENTING, it is poss proceed straight to step VEN return to PRODUCTION. To step to VENTING: •

m f . 1 0 _ 3 9 7 0 9 0 3 _ 1 0 8 0 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Return to PRODUCTION



press the PROGRAM three seconds.

To return to PRODUCTION •


press the PROGRAM

– the program steps to S STERILIZER: the STERILIZER symbo PROGRAM UP butto flash

– press the PROGRAM and restart the machin chapter 4 Start. Sign up to vote on this title

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Production Finished Stop



Sheet Music




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9 Care and Cleani

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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9 Care and C

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Sheet Music

This chapter describes how to clean and maintain the machine. Perform Daily Care after every PRODUCTIO run. Perform Weekly care once a week or after every hours of operation. CAUTION

Risk of minor or moderate injury. Use only Tetra Pak recommended cleaning compounds when cleanin which may come into contact with hydrogen peroxide. Cleaning with recommended compounds may cause an explosion!




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9 Care and Cleaning

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Daily Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Daily Care or Daily and Weekly Care? . . . . . . . . . . . .

Packaging Material Removal, Daily Care Only. . . . . .

Packaging Material Removal, Daily and Weekly Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Cleaning Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .9

Internal Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Final Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intermediate Cleaning. . . . . . . . . . . . . . . . . . . . . . . .

External Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Drying . . . . You're . . . . Reading . . . . . .a.Preview ....................... Unlock full access with a free trial.

Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Download With Free Trial

Aseptic Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Jaw System and Final Folder Unit . . . . . . . . . . . . . . . Final Folder TBA . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Final Folder TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Weekly Care . . . . . . . . . . . .Sign . .up. to. vote . . .on.this . .title ...... 

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Peroxide Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Clean Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Platforms and Surfaces . . . . . . . . . . . . . . . . . . . . . . . .9

Integrated Cleaning Unit (ICU). . . . . . . . . . . . . . . . . . .

Refill Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grease Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Refilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Daily Care

This section describes what to do after each PRODUCTION ru every 24 operating hours.

Daily Care or Daily an Weekly Care?

Note! IF ONLY DAILY CARE PERFORMED, START WITH PACKAGING MATERIAL RE DAILY CARE ONLY AND SK

Note! IF BOTH DAILY CARE WEEKLY CARE HAVE TO B PERFORMED, START FRO PACKAGING MATERIAL RE DAILY AND WEEKLY CARE

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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9 Care and C

Sheet Music


Packaging Material Remo Daily Care Only

1 Open the drying chamber doors.


a Download With Free 1 Trial Cut off the packaging material at t position shown in the illustration b arrow.


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WARNING

1


1b

Pull the packaging material b the lid (1) and the air knife (2 drying chamber rear compart it cannot be contaminated by liquid.

2

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



1c

Close the rear door, the top d front door of the drying cham


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Daily Care

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9 Care and C

Sheet Music

1d

Make sure all covers and doors on machine are closed and reset any a TPOP display.




e Download With Free 1 Trial Touch the PRODUCTION CONTR button.


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9 Care and Cleaning

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Sheet Music

1g Touch the JAW INCHING SELECTION icon.

1h

Touch the SLOW INCHING

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



1i

Press the INCHING button w begins to flash.

Keep the INCHING button p all the packaging material tu fed out.

To continue with DAILY CA  3 Cleaning Sign uptotoitem vote on this title Preparatio

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9 Care and C

Sheet Music

CAUTION

1

Risk of damage to the equipmen Always crank in the sense indicate below.

1j

Crank the jaw system manually un packaging material tube (1) is fed completely from the jaw unit.

Note! For Portion Packages crank clockwise, for Family Packages cr counterclockwise.

Note! The packaging material tube be full of product.

To continue with DAILY CARE o to item 3.



A

WARNING

Hydrogen Peroxide. There is a risk of hydrogen peroxid residue on the packaging material removing it from the hydrogen per bath. Follow the Safety Precaution

Packaging Material Remo  Daily and Weekly Sign up to vote on this title Care  2

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2a




m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



2b



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Daily Care

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9 Care and C

Sheet Music

2d Touch the JAW INCHING SELECTION icon.

2e

Touch the SLOW INCHING butto


f Download With Free 2 Trial Press the INCHING button when i begins to flash.

Keep the INCHING button pressed all the packaging material has been out. Sign up to vote on this title

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2g

Cut the LS strip away from th material. Rewind both LS str onto the reels (1) and remove the machine.

1 1

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



2h

Cut off the packaging materi material holder and remove b packaging material reels. Secure the loose ends of the tape. Sign up to vote on this title

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9 Care and C

Sheet Music

2i

Press the MATERIAL LOCKING to release the packaging material i ASU.

CAUTION

Risk of personal injury. Make sure the rollers of the ASU magazine are in the lower position before cutting the packaging mate web.

B

2j

Cut the packaging material at poin You're Reading a Preview Pull forward and remove all the Unlock full access with a free trial. remaining packaging material by h from the ASU and the rest of the Download With Free machine. Trial

Note! Cut the packaging material additional points to facilitate the re of the packaging material.


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Sheet Music

Cleaning Preparation

3

Open the lower aseptic cham

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



4

Swing out the filling sensor s into its cleaning position by


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Daily Care



TeM-9007_en

9 Care and C

Sheet Music

5 Note! Valid for Portion Packages.

Turn and remove the locking pins

1

Remove the lower filling pipe (2) f the upper filling pipe.

1

Rinse the lower filling pipe (2) and locking pins (1) with drinking wa 1

1 1

2

Locking pin for TBA 100 Reading B, TBA 125 You're a Preview S,TBA 200 S and TPA 250 Sq Unlock full access with a free trial.

Download With Free 6 Trial Note! Valid for Family Packages.

Crank the jaw system so that the lin in the top position as shown beside Swing the photocell unit (1) open.

Disconnect the bucket (2) from the part of the filling pipe by removing  Sign up topins vote(3) on this locking andtitle the link (4).

2



3

3 4

1

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9 Care and Cleaning



Sheet Music

CAUTION

Risk of damage to the equ Pay attention to not bump th against the photocell unit ge against the jaw links.

6a

Tilt the bucket (1) backward up so that can exit from the r

1

Tilt the bucket (1) frontward out of the aseptic chamber.

Note! The top view shows th bucket (1) around the roller (

1

2 Top view

3 m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free Trial 1 3

2

Remove the float (1) from th filling pipe (2).

1

Remove the O-ring (3) and c wear or damage. Change if n

3

2

7

Check that the float (1) is not cracked and that no liquid ha  float (1). Sign upinside to votethe on this title



Note!Make sure that these cleaned after CIP and extern have been started.

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9 Care and C

Sheet Music

1

WARNING

Burn Hazard. The components may be hot. Wea personal protective equipment.

CAUTION

Risk of damage to the equipmen Press the front half of the lower fo ring (2) backward while turning the knob (1) to avoid damaging the thr screw on the end of the knob (1).

2

7a 1

Turn the knob (1) and open the low forming ring (2).

2 Lower forming ring for TBA 100 B, TBA 125 S, TBA 200 S, TBA 250 S, TBA 200 M and You're Reading a Preview TPA 250 Sq Unlock full access with a free trial.

b Download With Free 7 Trial Press on the spring (1) and slide up hood (2). Turn the spring (1) sidew 1 until the pressure roller can be pull 2 the filling pipe.


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Sheet Music

1

WARNING

Burn Hazard. The components may be ho personal protective equipme

CAUTION

Risk of damage to the equ Press the front half of the low ring (2) backward while tight knob (1) to avoid damaging t screw on the end of the knob

2

CAUTION

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

1

Risk of damage to the equ In machines TBA 100 B, TB TBA 200 S, TBA 250 S, TBA TPA 250 Sq do not tighten th by the spanner to avoid dam thread.

2

7c

Close the lower forming ring

Lower forming ring for TBA 100 B, TBA 125 S, tighten the knob (1). TBA 200 S, TBA 250 S, TBA You're 200 M Reading and a Preview TPA 250 Sq Unlock full access with a free trial.


1

8

Note! If the filling machine is equipped with HI (OE) or if t equipment has been bypass with item 12 on page 9-25


Note! The HI cover  is not sh Sign upfollowing to vote onpictures this title for clarity.  Useful  Not useful

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9 Care and C

Sheet Music

3

4 2

6 1

8a Remove the clamp (1).

Loosen the clamping piece (2) and remove the pneumatic valve (3) ta care of the O-ring (4).

Remove the nozzle (5) and the Orings (6) and (7) from the HI produ pipe.

5

Note! Clean the nozzle (5) as des in item 29 on page 9-45.


b Download With Free 8 Trial Fit the gasket (1) in the product pip 1


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9 Care and Cleaning

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8c 3

Fit back the pneumatic valve tightening the clamping piec

1

Tighten the clamp (3) on the valve (1) with the O-ring

2 4

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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9 Care and C

Sheet Music

PRODUCTION position

8d

Remove the clamp (1) and the cap from the CLEANING connection.

3

Loosen the clamp (3) and remove clamp (4) to release the pipe (5).

4

Swing the pipe (5) into the CLEAN position. Fit and tighten the clamps (3) and

Fit the cap (2) on the PRODUCTIO connection with the clamp (1) and tighten the clamp (1).

5

1

2

CLEANING position


1


3

Download With 2 Free Trial

4


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9 Care and Cleaning

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Sheet Music

8e Close and lock the HI cover

1

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



9

Open the cleaning system do


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Daily Care

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9 Care and C

Sheet Music

3

10

Place the lower filling pipe (1) into lower filling pipe cleaning contain

Fit the lid (3) and close the locking device (4).

1

4

2


Download With Free 11 Trial Close the cleaning system door.


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9 Care and Cleaning



Sheet Music

CAUTION

Risk of serious production Take care to remove all visib residue from the pipe. Sterili effective on clean surfaces b be effective on product resid

CAUTION

Hygiene. Before handling clean parts, hand/gloves with cleaning co code H.

12

Wipe off any product residue lower part of the upper filling sponge.

Use water and cleaning com code D. Rinse with drinking

Spray a small quantity of dis code G3, on the filling pipe c entirely the flange area, show You're Reading a Preview the illustration.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Note! For cleaning compoun information, see chapter 11 Download With Free Trial Data.

13

Insert the cleaning column li the column. Sign up to vote on this title



3



Fix the lid (2) to the pins (3)  Not useful knobs (1).

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9 Care and C

Sheet Music

14 WARNING Chemical product. Follow the Safety Precautions.

Remove the cleaning sleeve (1) fro bath. Drain any cleaning compound left cleaning sleeve (1).

1


1

Download With Free CAUTION Trial Risk of damage to the equipmen Replace worn or damaged seals. A seal may cause leakages and an ineffective cleaning process.

14 a

Check the gaskets (1) and (2) of th cleaning sleeve. Change if required Sign up to vote on this title

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9 Care and Cleaning



Sheet Music

15

2

Slide the cleaning sleeve (1) on the upper filling pipe (2). clamp (3) and tighten it loose

3

1

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Download With Free Trial CAUTION Risk of damage to the equ Tighten the clamps securely 3 do so may cause leakages a ineffective cleaning process.

16

Fit the seal (1) and the clamp

 and ( Tighten the clamps (2)


2 1

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9 Care and C

Sheet Music

17

Open the flow switch cover (1) by lock handle (2).

1 2


Download With Free 18 Trial Remove the cap (1) from the clean pipe.

3

2 1

Remove the change-over pipe (2) f the production position by loosenin locking rings (3).

Check the gaskets of the locking rin  for damage and change if Signwear up toor vote on this title required. Useful  Not useful 

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9 Care and Cleaning

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Sheet Music

19

Fit the change-over pipe (2) cleaning position and tighten locking rings (3).

Fit the cap (1) to the product

1 3 2 3

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



20 Close the flow switch cover lock handle (2).




1 2

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9 Care and C

Sheet Music


Note! Operators with an individua ID for the recorder must login to th recorder before starting the CIP Recorder, Login on page 2-148.

Internal Cleaning

21

Check the level of alkali and acid i containers. If required refill the containers, see the ICU refilling procedure on page 9-98.


Download With Free 21 Triala Close all covers and doors on the machine and reset the alarms on th TPOP display.

If the RESET buttons on the mach body or ASU doors are ON, press RESET buttons to reset the safety system.  Sign up to vote on this title

If an alarm is present, Useful Not usefultake the 

appropriate action or call a technic

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9 Care and Cleaning

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Sheet Music

21 c Touch the ICU button.

21 d

Decide which CIP method to

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

•

Use INTERMEDIATE C only after an unplanned production (such as an e stop) and when producti started immediately afte All parts of the filling sy the steam barrier area in valve C, are cleaned. Co item 21 f to perform INTERMEDIATE CLEA

•

Use FINAL CLEANING production run and while line is also being cleaned filling system including barrier area inside the va cleaned. Continue with i perform FINAL CLEAN


Download With Free Trial Intermediate Cleaning

Sign up to vote on this title Final Cleaning





Touch the FINAL CLEANI useful  Notthe and check current status valve C.

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9 Care and C

Sheet Music

CAUTION

Product valve during FINAL CLEANING

3

Steam

Risk of serious production fault FINAL CLEANING must only be performed if the product line is em and no other machines connected product line are in the PRODUCTI phase. Never perform FINAL CLEANING while product is presen the product line.

Product line

Final Cleaning Steam

21 e

Note! For INTERMEDIATE CLEAN start with item 21 f . Cleaning solution Product line

FINAL CLEANING must be perfo after every PRODUCTION run an before or at the same time as the of the product line.

The filling system and all of the su inside the product valve which are contact with product are cleaned. T includes the area inside the produc You're Reading a Preview which acts as a steam barrier betwe filling system of the machine and t Unlock full access with a free trial. product line (the steam valve C).

2

1

Download With Free Trial1 PRODUCT VALVE (A) 2 STERILE AIR VALVE (B) 3 STEAM VALVE (C) C A B

For FINAL CLEANING, turn the locking key switch to the RH posit Continue with item 21 g. Sign up to vote on this title

C A B



Note! For further information conc UsefulCLEANING and   Not useful INTERMED FINAL CLEANING, see the manual; TeM0101 Cleaning of Tetra Brik Asept

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Sheet Music

CAUTION

Product valve during INTERMEDIATE CLEANING

3

Risk of serious production INTERMEDIATE CLEANING clean the area of the product as a steam barrier between valve and the product line (th Do not use INTERMEDIATE if there will be a delay betwe cleaning and the start of pro Never use INTERMEDIATE as a replacement for FINAL

Steam

Product Steam

Intermediate Cleaning

21 f

Note! For FINAL CLEANIN item 21 e.

Cleaning solution Product

2 m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

INTERMEDIATE CLEANI performed if there is an unpl of the filling machine, such a emergency stop, and the prod be restarted immediately afte cleaning.

1

You're Reading a Preview The filling system and all of inside the product valve whi Unlock full access with a free trial. contact with product are clea the area which acts as a steam Download With Free Trial between the filling system and the product line (the stea

1 PRODUCT VALVE (A) 2 STERILE AIR VALVE (B 3 STEAM VALVE (C)

Continue with item 21  g.




Note! For further information Useful  Not useful

FINAL CLEANING and INTE CLEANING, see the manual; 0101 Cleaning of Tetra Brik

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9 Care and C

Sheet Music

21 g Touch the ALKALI/ACID SELECTION icon.

21 h

Touch the ALKALI button (2) to c with alkali or the ALKALI AND button (1) to clean with alkali and

1


Download With Free 21 Triali Touch the START CLEANING bu


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9 Care and Cleaning

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Sheet Music

CAUTION

1

Risk of production fault. Once the CIP Cleaning is en Drying must be performed w hours. If not, repeat the CIP Exceeding the recommende waiting time can severely jeo efficiency of the process of m sterilization. For maximum w recommendations, see the t Maximum Waiting/Stop Time Recommendations in chapte Technical Data.

2

21 j

Touch the ICU RUN button starts flashing, touch the OK start the CIP cleaning.

To interrupt or stop the clean procedure see page 2-16. m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



21 k

Open the top aseptic chambe


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9 Care and C

Sheet Music

22

Check on the CIP data recorder scr that the recorder is recording all of channels. If not, call a technician.



WARNING

Chemical Products. Follow the Safety Precautions.

External Cleaning

23

Check the level of the detergent in container used for the external clea  Sign up to vote on this title If required, top up with the cleanin Useful  NotC1 useful  compound code .

Note! For cleaning compound cod

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9 Care and Cleaning

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23 a

Check that there are no pack waste conveyor.

Press the PACKAGE EJECT WASTE CONVEYOR butto the packages that are left in t conveyor.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



24

Open the jaw unit and final f doors.


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9 Care and C

Sheet Music

24 a

1

Check that there are no packages i final folder. For Final Folder TBA: •

open the swing frame (1) by releasing the catches (2) and re them manually by turning the shaft (3).

For Final Folder TPA: • 2

open the swing frame (1) by releasing the catches (2) and re them manually by turning the handle (3).

3 2 Final Folder TBA



2

1


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9 Care and Cleaning

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24 b

Note! Valid for Portion Pack

Remove the protection (1) by screws (2) and lay the protec under the jaw system. This a cleaning of the pressure chai protection (1) itself. 2 1

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



25

Close the jaw unit and final f doors.


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Daily Care

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9 Care and C

Sheet Music

25 a

Use the cleaning handle (1) to ope cleaning valve.

1


Download With Free 25 Trialb Touch the EXTERNAL CLEANIN button.


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9 Care and Cleaning

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Sheet Music

CAUTION

Risk of damage to the equ Do not turn off the compress the water supply until CIP cl external cleaning have been

25 d 1

2

3

The ON/PAUSE/OFF butto displayed.

4

Touch the ON button (1) and button (4) to start the externa cycle.

To stop the external cleaning touch the OFF button (3) and button (4).

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



25 e

Check visually through the g cleaning nozzles (1) are func properly.

Call a service technician if a nozzles do not function.

1

Note! Once the external clea  system the jaw Sign upistocompleted, vote on this title foldergreasing Not usefulis recommen  Useful Jaw Lubrication and Final Fo Lubrication in 2 Control Pan

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9 Care and C

Sheet Music

CAUTION

Risk of serious production fault Take care to remove all visible pro residue from the parts. Sterilization effective on clean surfaces but ma be effective on product residue.

CAUTION

Hygiene. Before handling clean parts, disinf hand/gloves with cleaning compou code H.

1 TBA 100 B, TBA 125 S, TBA 200 S and TPA 250 Sq

Manual Cleaning

26 Clean separately by hand:

1

1

1 3 1

•

the pins (1)

•

the float (2)

•

the link (3)

•

the O-ring (4), if not previous changed.

2

You're Reading a Preview Use water and the cleaning compo 2 Unlock full access with a free trial. D. Rinse with drinking water code

4

Immerse the cleaned lower filling Download With Free Trial parts in a bath of cleaning compou code F3 until the next planned production.

TBA 200 B, TBA 250 B, TBA 250 S, TBA 200 M and TBA 300 S

4

Family Packages

Note! The lower filling pipe compo must be immersed in the cleaning compound F3 for a minimum of 30 minutes for the cleaning compoun have a satisfactory effect. For clea Sign up to vote on this title compound code information, see c Not useful  Data. 11 Useful Technical

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9 Care and Cleaning

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Sheet Music

CAUTION

Risk of serious production Leakage into the float will re product contamination.

27

For machines equipped with float: •

check that the float is n cracked and that no liqui inside the float. The nom of the float is marked on Weigh the float and chan necessary.

For machines equipped with

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

•

check that the float is n cracked

•

visually check that no l leaked inside the float. C necessary.




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9 Care and C

Sheet Music

WARNING

1


CAUTION

2 Single pressure roller

Risk of serious production fault Remove all product residue from t parts. Sterilisation is effective on c surfaces but may not be effective product residue.

CAUTION

1

Hygiene. Before handling clean parts, disinf hand/gloves with cleaning compou code H.

28

Carefully note how the LS strip pr roller is assembled, then disassemb

3

Using cleaning compound code all parts of the LS strip pressure ro You're Reading a Preview After cleaning, rinse with drinking


Make sure that the roller (1) and th Download With Free shaft Trial (2) are not worn or damaged. 2 Change if necessary. Double pressure roller

Note! The four locking rubbers (3) be changed every time the LS strip pressure roller is disassembled.

Assemble the LS strip pressure rol place it in a dry, clean place.

 Note! cleaning compound cod Sign upFor to vote on this title information, see chapter 11 Techn Useful  Not useful  Data.

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9 Care and Cleaning

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Sheet Music

WARNING


CAUTION

Risk of serious production Remove all product residue parts. Sterilisation is effectiv surfaces but may not be effe product residue.

CAUTION

Hygiene. Before handling clean parts, hand/gloves with cleaning co code H.

1

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

29

Note! If the filling machine is equipped with HI (OE) or if t equipment has been bypass with item 22 on page 9-36

You're Reading a Preview Remove the O-rings from th check the O-rings for wear o Unlock full access with a free trial. and change them as necessar Download With Free Trial

Clean the hole in the nozzle reamer (1) to remove any res the nozzle.

Note! Use the appropriate re according to the dimension o the nozzle, see chapter 11 T Data.

Clean the nozzle and the O-r  code D Sign upcleaning to vote oncompound this title cleaning rinse with drinking useful  Useful  Not

When the nozzle is dry, hold light and check that there are

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9 Care and C

Sheet Music

2

1


30

On the strip applicator, clean the c roller (1) and the pressure roller (2 compressed air. Then use a sponge cleaning compound code G1 or




WARNING

Burn Hazard. Some parts may be hot. Wear per protective equipment.

Clean the photocell lenses on the sp unit using a clean cloth. A dirty len Sign up to vote on this title cause reading errors which can aff  Useful  Not useful production.

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9 Care and Cleaning

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Sheet Music

32

Note! Photocells are mounte moveable bracket. When cle care not to change the settin photocell.

Clean the photocell lenses an reflectors in the ASU packag compartment with a clean dr

Note! A dirty lens may caus errors which can affect produ

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



33 Open the doors indicated by the illustration.

Clean the roller (1) with a sp cleaning compound code G1

1

Note! For cleaning compoun information, see chapter 11  Sign upData. to vote on this title

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Daily Care

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9 Care and C

Sheet Music

3

34 1

Clean the bending roller (1), the pa guide (2) and the splice guard (3) w sponge. Use cleaning compound co or G2. Wipe dry with a clean cloth.


2

Drying

35

When the CIP cleaning is finished the flow switch cover (1) by the lo You're Reading a Preview handle (2). Unlock full access with a free trial.

Download With Free Trial 1 2


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9 Care and Cleaning

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Sheet Music

WARNING

Burn Hazard. The components may be ho personal protective equipme

1

36

Remove the change-over (2) the cleaning position by loos locking rings (3).

3 2

Check the gaskets of the lock for wear or damage and chan required.

3

Remove the cap (1) from the pipe.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



37

Fit the change-over pipe (2) production position and tigh locking rings (3).

Note! Fit the cap (1) to the c

3 2 1


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Daily Care

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TeM-9007_en

9 Care and C

Sheet Music

38

Close the flow switch cover (1) by lock handle (2).

1 2


Download With Free 39 Trial Note! If the filling machine is not 1 equipped with HI (OE) or if the HI equipment has been bypassed co with item 41 on page 9-52.

Swing the HI cover (1) open and lo in position. Sign up to vote on this title

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9 Care and Cleaning



Sheet Music

PRODUCTION position

40

Remove the clamp (1) and th from the PRODUCTION con

3

Loosen the clamp (3) and rem clamp (4) to release the pipe

4

Swing the pipe (5) into the PRODUCTION position.

Fit and tighten the clamps (3

Fit the cap (2) on the CLEAN connection with the clamp (1 tighten the clamp (1).

5

1

2

CLEANING position m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

You're Reading a Preview Unlock full access with1 a free trial.

3 Download With Free 2 Trial

4


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Daily Care



TeM-9007_en

9 Care and C

Sheet Music

40 a Close and lock the HI cover (1).

1


Download With Free 41 Trial Close all covers and doors on the machine and reset the alarms on th TPOP.

If the RESET buttons on the mach body or ASU doors are ON, press RESET buttons to reset the safety system, see Security Stop in  chapt Sign up to vote on this title Stop.

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9 Care and Cleaning



Sheet Music

CAUTION

1

Risk of production fault. Once the CIP Drying is ende must be brought back to Pro within 36 hours. If not, repea Cleaning. Exceeding the rec period of waiting time can le deterioration of the condition cleanliness established by th For maximum waiting time recommendations, see the t Maximum Waiting/Stop Time Recommendations in chapte Technical Data.

2

42

Touch the DRYING button (1 starts flashing, touch the OK

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



42 a

Open the top aseptic chambe

The machine will step autom STEP ZERO after nine minu DRYING step is completed.


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Daily Care

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TeM-9007_en

9 Care and C

Sheet Music

Recorder

43

When the CIP and external cleanin finished, check the percentage leve the CompactFlash Memory Card in recorder screen. If the CompactFla Memory Card is full or more than complete, change the CompactFlas Memory Card, see section Recorde Change CompactFlash Card on pa 151.


Download With Free Aseptic Trial

Chamber

44

Swing in the filling sensor support into its production position.


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9 Care and Cleaning

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Sheet Music

45

Note! Valid for TBA 100 B a 250 Sq only.

1

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Swing the additional fingers open.



46

Turn the handle (1) to releas inductor (2) and push the LS as far to the LH side as possi

2


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Daily Care

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TeM-9007_en

9 Care and C

Sheet Music

46 a

Check the rotation and condition o LS inductor guide rollers (1) and th pressure roller (2). If required, call service technician.

1

Check that all rollers (3) in the form ring rotate freely. If required, call a service technician.

Taking care not to damage the surf carefully remove all residue from: 1

•

the rollers (1) and (2)

•

the inside of the LS inductor

•

the guide finger rollers (5) fo TBA 100 B and TPA 250 Sq.

4

3

2



5


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9 Care and Cleaning

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Sheet Music

46 b

Push the LS inductor as far t side as possible and turn the h secure the LS inductor (2) in production position.

2

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

1



47 Remove clamps (1) and (2).

1

Remove the cleaning sleeve care not to drop the seal (4).


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9 Care and C

Sheet Music

47 a WARNING Chemical Products. Follow the Safety Precautions.

Fill the cleaning sleeve (1) with cle compound code F3 before immers in the container in order to avoid tr air inside the pipe.

1

Immerse the whole length of the cl sleeve (1) in a bath of cleaning compound F3.

Keep the cleaning sleeve (1) in the container until the next use.


Download With Free Jaw Trial

System and Final Fo

Unit

48

Open the doors to the jaw unit and final folder unit.

Wipe down all the rubber seals on doors of the jaw unit and final fold  Sign up to vote on title water res with a sponge tothis remove

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9 Care and Cleaning

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Sheet Music

WARNING


49

Clean the photocell lenses w dry cloth.

Note! If there are small lime the design correction photoc use cleaning compound cod lens may cause reading erro affect PRODUCTION.


m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



WARNING

Hot surface. Some parts may be hot. We protective equipment.

50 Crank a link pair to an open

Check the dollies (1)for wea They must protrude at least  Useful  Not useful outside the pressure bar (2), required, following the instru Sign up to vote on this title

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Daily Care

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TeM-9007_en

9 Care and C

Sheet Music

50 a

Clean the inductor (1) with a nylon hard bristle flat brush (2).

Look carefully for cracks in the ind

Check for damage or wear that cou affect sealing quality.

1

2


Download With Free 50 Trialb

CAUTION

Risk of damage to the equipmen Do not dry the guides (1) and (2) w rag after the cleaning. These guide must be left greased with grease T 90459-0246.

2

Check the pressure jaw guides  (1) a Sign up to vote on this title for wear or damage.

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9 Care and Cleaning

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Sheet Music

Final Folder TBA

51

Release the catches (1) and l frame of the final folder (2) b handle (3).

3 2

1

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

1



51 a

Clean the cooling guides (1) packaging material residues degreasing agent.

1


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9 Care and C

Sheet Music

WARNING

Hot surface. Some parts may be hot. Do not tou flap heater nozzles with bare hand Wear personal protective equipme

51 b

Clean the flap heater nozzles (1) w brass wire brush. Check that the ai are not clogged after cleaning. Clean with compressed air. 1

1

1

1



WARNING

3

Hot surface. Some parts may be hot. Wear per protective equipment.

2

51 c

2

Turn the drive shaft (1) and inspec teeth of the side squeezer belt (2) f  Sign up vote on this title wear ortodamage.

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Turn the top squeezer belt by hand inspect the belt (3) for wear or dam

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Sheet Music

51 d 2

3

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

While closing the swing fram final folder, turn the drive sh manually to align the top squ pusher (2) with the space bet carton stations (3).

3



51 e

Close the swing frame of the and fasten the catches (1).


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Daily Care

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TeM-9007_en

9 Care and C

Sheet Music

52

1

Clean the guide (1) in the outfeed u from the lime scale deposits using cleaning compound code D.

2

Clean the rails (2)of the outfeed un from the lime scale deposits using cleaning compound code D.

Note! The lime scale deposits cre friction on the packages and can c package crashes.

Portion Packages



2


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9 Care and Cleaning



Sheet Music

Final Folder TPA

53

Check the conveyor belts (1) damage.

1

1

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



54

Release the catches (1) and o swing frame (2).


1

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9 Care and C

Sheet Music

WARNING

Hot surface. Some parts may be hot. Do not tou flap heater nozzles with bare hand Wear personal protective equipme

54 a

Clean the flap heater nozzles (1) w brass wire brush. Check that the ai are not clogged after cleaning. Clean with compressed air.

1 1

1 1


Download With Free 54 Trialb Clean the guides (1) and (2) from t polyethylene residues.


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9 Care and Cleaning



Sheet Music

54 c

Perform a complete turn of t cranking.

1

Check that all the reverse fin move freely and remove any material residues that obstru movement.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


1


54 d

On both cams clean the track dirt.

1


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9 Care and C

Sheet Music

54 e WARNING

1

Hot surface. Some parts may be hot. Wear per protective equipment.

Check the top squeezer belt (1) for or damage.


Download With Free 55 Trial Lower the swing frame (1) and che that the bulges (2) of the top squee belt (3) are exactly between the carriers (4).

If necessary, rotate manually the to squeezer belt (3).

1


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3

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Sheet Music

55 a

Close the swing frame (1) of folder and fasten the catches

2

1

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


1


56

Clean the rails (1) of the outf from the lime scale deposits cleaning compound code D

Note! The lime scale deposi friction on the packages and package crashes. Sign up to vote on this title

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Daily Care



TeM-9007_en

9 Care and C

Sheet Music

57 Close the jaw unit and final folder doors.


Download With Free 58 Trial Close all covers and doors on the machine and reset the alarms on th TPOP.

If the RESET buttons on the mach body or ASU doors are ON, press RESET buttons to reset the safety system, see Security Stop in  chapt Sign up to vote on this title Stop.

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1

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59 3

2

DAILY CARE has now been

3

When resuming PRODUCTI from Preparing after Daily C chapter 3 Preparation.

To perform Weekly Care go section Weekly Care on page

If WEEKLY CARE or PROD not scheduled, ensure that th (1) is OFF and the cooling w (2) or (3) is OFF, depending filter is in use.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



Cooling water ON

Cooling water OFF


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9 Care and C

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Weekly Care This section describes what to do once a week or at least every 120 operating hours.

1

2

1 3

2

Turn ON the air supply (1),

3

Turn ON the cooling water supply or (3) depending on which filter is



Cooling water ON


 Cooling water OFF

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WARNING


ASU

2

Clean the strip applicator un compressed air, taking care t any plastic residues or packa material dust from the induc

Clean all the rollers on the st applicator and the sealing un sponge. Use cleaning compou or G2.

Wipe dry with a clean cloth.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



WARNING


2a

Clean the shafts of the strip m with a sponge. Use cleaning code G1 or G2. Sign up to vote on this title



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Wipe dry with a clean cloth. Not useful

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Note! For cleaning compoun information, see chapter 11

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9 Care and C

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WARNING

Moving parts can crush and cut Make sure that the material holder safely locked in either the upper or position.

2b

Clean all the ASU rollers shown in illustration. Use a sponge with clea compound code G1 or G2. Wipe dry with a clean cloth.



2c


Check the sharpness of the blade ( both the material holders by movin Download With Free Trial slide (2) over a piece of packaging material.

The cut must be smooth and contin if necessary, change the blade.

1


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2d

Vacuum clean the inside of t

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



Drying Chamber

3

Open the rear door (1) of the chamber and remove the hat loosening the handles (3). 1 Sign up to vote on this title

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9 Care and C

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4

2

Remove the squee-gee rollers cove by the wing nuts (2).

2 1

1

2

2

2



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4a 2

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Make sure the surfaces on the cale roller (1) and the squee-gee roller smooth and undamaged. Use a spo  Signdistilled up to vote water on this only title to clean t and parts:  Useful  Not useful

– calendar roller (1) and sque

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5

2

Fit back the squee-gee roller by the wing nuts (2).

2 1

1

2

2

2

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



5a

Clean the filter (1) from strip packaging material residues that no packaging material o inside the peroxide bath.

If the filter (1) is very dirty, l nuts (2), the washers (3) and pipe (4) with the filter  (1).

2 3




Cleanthe Useful Notfilter useful(1) with a bru

Assemble the filter (1) in the order.

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9 Care and C

Sheet Music

5b

Close the rear door (1) of the dryin chamber and fit back the hatch (2) tightening the handles (3) equally.

1

3 2 3


c Download With Free 5 Trial Open the top door of the drying ch


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3

2

5d

1

Make sure the surface of the roller (1) is smooth and unda

Use a sponge and distilled the drive roller (1), the count and the bending roller (3).

Make sure the rollers and int surfaces of the drying chamb with a clean cloth.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



5e

Close the top door of the dry


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9 Care and C

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6

Open the door indicated by the arr the illustration.



WARNING


6a

a) Loosen the two lower screws ( remove the rest of the screws ( remove the bottom cover (3). Sign up to vote on this title

4



b) Spin the peroxide bath roller ( Not useful  Useful hand to make sure it rotates sm in both directions.

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6b

Close the door indicated by t the illustration.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



Aseptic Chamber

7 Open the LS inductor (1) by

Note! In machines TBA 125 200 S, swing the LS finger (3

1 3


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9 Care and C

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7a

3

1

CAUTION 2

2

Upper forming ring for: TBA 100 B, TBA 125 S, TBA 200 S, TPA 250 Sq

3 2 1

2

Risk of damage to the equipmen Press the front half of the forming rings (2) backward while turning th knobs (1) to avoid damaging the threaded screws on the end of the knobs (1).

CAUTION

Risk of damage to the equipmen In machines TBA 100 B, TBA 125 TBA 200 S, TBA 250 S, TBA 200 TPA 250 Sq when closing do not t the knobs (3) by the spanner to av damaging the thread.

Turn the two knobs (1) and open th forming rings (2).

Note! In machines TBA 100 B, TBA 125 S, TBA 200 S, TBA 250 S 200 M, TPA 250 Sq unscrew the knobs (3) to open the forming ring You're Reading a Preview

Lower forming ring for: TBA 100 B,full TBA 125with S, a free trial. Unlock access TBA 200 S, TBA 250 S, TBA 200 M, TPA 250 Sq


2

3

WARNING

Hot surface. Some parts may be hot. Wear per  protective equipment. Sign up to vote on this title

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7b

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Loosen the two locking clamps (1)

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7c

Turn the two knobs in the un direction.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



7d

With one hand firmly holdin pipe, turn the two knobs to re filling pipe from the aseptic

Remove the upper filling pip


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9 Care and C

Sheet Music

1

WARNING Chemical products. Follow the Safety precautions.

CAUTION

Risk of serious production fault Remove all product residue from t parts. Sterilization is effective on c surfaces but may not be effective product residue.

CAUTION

Risk of damage to the equipmen Make sure the top connection area does not come into contact with liq

7e

Clean the outside of the upper fillin with cleaning compound code D rinse with drinking water.

Make sure that all product residue removed from the pipe. You're Reading a Preview After cleaning, immerse the upper Unlock full access with a free trial. pipe in cleaning compound code apart from the top connection area Download With Free that Trialshould remain dry and above t level of the liquid.

Note! The filling pipe must be imm in the cleaning compound F3 for a minimum of 1 hour for the cleaning compound to have a satisfactory e For cleaning compound code information, see chapter 11 Techn  Sign up to vote on this title Data.

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7 f

Check the LS inductor guide surface damage. If necessary technician. 1

Clean the inside of the LS in with a sponge to remove PE

1

2

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



WARNING


CAUTION

Risk of serious production Remove all product residue parts. Sterilisation is effectiv surfaces but may not be effe product residue.

CAUTION

 Hygiene. Do not dry with compressed


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Use a sponge or brush and cl

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9 Care and C

Sheet Music


CAUTION

Hygiene. Do not dry with compressed air. M sure the internal surfaces of the a chamber are dried with a clean clo

7h

Clean the inside of the aseptic cha and the door windows with a spong the cleaning compound code D.

Rinse with drinking water and a sp Dry the windows and the internal surfaces of the aseptic chamber wi clean cloth.

Note! For cleaning compound cod information, see chapter 11 Techn Data. You're Reading a Preview Unlock full access with a free trial.


WARNING

Chemical products. Follow the Safety Precautions.

CAUTION

Hygiene. Before handling clean parts, disinf your hands/gloves with cleaning H. title  compound code Sign up to vote on this

 7 iUseful

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Remove the immersed upper fillin

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9 Care and Cleaning

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Sheet Music

Gasket Replacement

7j

Change the gasket (1) each t product pipe is removed from filling pipe.

1

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



7k

Fit the upper filling pipe in th chamber.

With one hand firmly holdin pipe, turn the two knobs to filling pipe to the aseptic tow Sign up to vote on this title

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9 Care and C

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7l Turn the two knobs in the locking direction.


2

1

m Download With Free 7 Trial Note! The product pipe gaskets m changed every time the product pi is removed.

Fit the product pipe (1) with the ne gaskets and tighten manually the tw locking nuts (2).

Use the pipe wrench tool (TP  No. Sign up to vote on this title 777200-0101) to tighten the lockin Useful  Not useful  nuts (2) further to the mechanical s

Tighten the two locking clamps (3

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WARNING

Hot surface. Some parts may be hot. We protective equipment.

Jaw System and Fina Unit

8

Crank the jaw system until a in open position.

Change the dollies (1) of the jaw. Perform as follows:

2

Pull the dollies (1) out from bar (2).

Insert the new dollies (1) in direction (see picture), maki are seated properly.

1 m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


Replace the dollies on each o pairs.



1

9 On the volume flap flushers the nozzle (2).

2

Dip the nozzles (2) in a conta anti-limestone for 10 min. ab back the nozzles (2) on the v flushers (1). Sign up to vote on this title

1

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9 Care and C

Sheet Music

10

On the volume flap flushers (1), re the nozzle (2).

Dip the nozzles (2) in a container w anti-limestone for 10 min. about, t back the nozzles (2) on the volume flushers (1). 1

1 1 Portion Packages

2


1


Family Packages



Sign upFolder to vote onTBA this title Final  11Useful  Not useful Grease the side squeezer plates by grease nipples.

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9 Care and Cleaning

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12

Remove the nozzles (1) for t folder module flushing.

1 Portion Packages

Dip the nozzles (1) into a con deliming agent for 10 min, ab back the nozzles (1).

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Family Packages




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9 Care and C

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Final Folder TPA

4

13 5

Check the tension of the conveyor belts (1) using the tensiometer TP 90600-3415 (2).

Position the tensiometer sensor (3) middle of the belt length (see arrow between the pulleys (4) and (5), at distance of 5-10 mm from the belt.

1

Press the reset icon on the tensiom

Tap the belt by a screwdriver and c that the frequency recorded is 12-1 (with tolerance 0/-2).

2 3

Repeat on the belt on the other side

If necessary set the belts according MM.


Download With Free 14 Trial Release the catches (1) and open th swing frame (2).


1

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9 Care and Cleaning

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14 a

2

Crank the chain and check o the linear guides (1) and the device (2).

1 1

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



14 b

Lower the swing frame (1) a that the bulges (2) of the top belt (3) are exactly between carriers (4).

If necessary, rotate manually squeezer belt (3).

1


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9 Care and C

Sheet Music

14 c

Close the swing frame (1) of the fi folder and fasten the catches (2).

2

1


Download With Free 15 Trial Remove the nozzles (1) for the fin folder module flushing.

Dip the nozzles (1) into a containe deliming agent for 10 min, about, t back the nozzles (1). Sign up to vote on this title

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Peroxide Tank

16

Open the door indicated by t the illustration.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



WARNING

Hydrogen Peroxide. Follow the Safety precaution touch the filter with hands. W personal protective equipme

16 a

1

Remove screws (1) and lift u  (2)onfrom the hydrogen p Sign upfilter to vote this title tank. Check the filter (2) and Not useful  Useful gasket (3). Change if needed

Rinse the filter with distilled

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9 Care and C

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WARNING Hydrogen Peroxide. Follow the Safety precautions.

CAUTION

Risk of production fault. The peroxide must be changed we prevent paper dust and impurities accumulating in the tank. If this is done, it can lead to peroxide stabi problems.

16 b

Change the hydrogen peroxide, see Change Hydrogen Peroxide in chap Sterilization Liquid.


Download With Free 16 Trialc Close the door indicated by the arr the illustration.


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1

Service Unit

1

Clean Filters

17

Note! During PRODUCTION filtering line must be open.

a) Close the four water v

b) Unscrew the filter housi remove the filter insert ( 2

c) Clean the filter insert (2 compressed air or chang d) Check the seal ring (3) Change as required.

e) Fit the filter insert (2), fi ring (3) and tighten the f housing (4).

3

f)

4 m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Open two of the water v one filtering line and ma there is no leakage.

You're Reading a Preview Repeat the procedure for the Unlock full access with a free trial.

Download With Free Trial CAUTION Risk of damage to the equ Do not use flushing water to platform floor.

Platforms and Surfac

18

Clean the platform floor with not use any water. 




Cleanthe Useful Notouter usefulmachine surf

sponge. Use cleaning compou or G2.

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9 Care and C

Sheet Music


WARNING

Sudden and violent chemical reaction. Never contaminate hydrogen pero with alkali or acid. The door to the hydrogen peroxide container must always be closed during the ICU r procedure. Keep spare hydrogen peroxide containers away from the machine during the ICU refilling procedure.

CAUTION

Risk of damage to the equipmen The acid (Nitric Acid) concentratio should not exceed a maximum of The alkali (Caustic Soda) concent should not exceed a maximum of You're Reading a Preview

Integrated Cleaning Unit


Refill Containers

Download With Free 19 Trial Check the level of alkali and acid i containers. If the containers need refilling, fetch the alkali and acid.


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19 a

Remove the lids from the sto and fetch the refilling pipes.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T


WARNING

Download With Free Trial Alkali and Acid. Follow the Safety Precaution

19 b

Open the door to access the r connections.

Connect the refilling pipes to appropriate connections and  Sign upother to vote on of thisthe titlerefilling pipe end appropriate chemical contain  Useful  Not useful

Note! The refilling pipe mark yellow stripe connects to the

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9 Care and C

Sheet Music

19 c

On the TPOP, touch the PRODUCT CONTROL button.

19 d Touch the ICU button.


Download With Free 19 Triale Touch the CHEMICALS REFILL icon.


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19 g

Note! If it is necessary to sto refilling procedure, touch the button.

Refilling is stopped automat the maximum level is reache container.

19 h

Fill the storage tubes with w

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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9 Care and C

Sheet Music

19 i

Carefully remove the refilling pipe the refilling connections and from chemical containers.


Download With Free 19 Trialj Place the refilling pipes in the stor tubes and fit the lids.


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19 k

Open the valves and drain th tubes.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



Grease Tank Refilling

20

If the grease tank is empty TANK EMPTY alarm appear TPOP display.

Note! If the grease tank  is n Sign upthe to vote on this title next few hours, the mach Not useful  Useful If the alarm appears, perform

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9 Care and C

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WARNING

2


20 a Take a new grease container (1) remove the cover (2).

1

Use lubricant TP No. 90459-0246, chapter 11 Technical Data.


Download With Free 20 Trialb Loosen the clamp (1) and remove pump unit (2).

2 1 7 6 8

Place the grease container (3) on th trolley (4) and lay the follower pla on the surface of the grease. Place the cover (6) on the grease  Sign up to vote container (3).on this title

Useful  Not useful  Fit the pump unit so the pump noz

fully inserted into the grease and ti

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20 c

Open the door indicated by t the illustration.

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Weekly Care

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9 Care and C

Sheet Music

CAUTION

Risk of damage to the equipmen To prevent grease escaping: conne grease pipe before the air line.

20 d

Connect the grease outlet (1) on th pump unit to the grease input connector (2) on the machine.

Connect the air inlet connector (3) pump unit, to the air output connec on the machine. The pump starts automatically.

When the grease tank inside the m is full, the air supply to the grease turns off and the GREASE TANK EMPTY alarm disappears.

4

Disconnect the air inlet connector ( then the grease outlet (1) from the machine. You're Reading a Preview

2




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9 Care and Cleaning

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1

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21 3

2

Weekly care is now complet resuming production after w start from the Preparing Afte Care in chapter 3 Preparation

3

If PRODUCTION is not sch

m f . 1 0 _ 9 3 1 5 5 0 3 _ 1 0 9 0 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

•

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Download With Free Trial Cooling water ON

Cooling water OFF


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Weekly Care

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9 Care and C

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10 Sterilization Liqu

m f . 1 0 _ 0 4 1 5 5 0 3 _ 1 0 0 1 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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10 Sterilization

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This chapter describes how to handle hydrogen perox WARNING Hydrogen Peroxide. Follow the Safety Precautions.




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Table of

10 Sterilization Liquid

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Concentration Check . . . . . . . . . . . . . . . . . . . .

Peroxide Concentration at Machine Start-up. . . . . . .

Peroxide Concentration During PRODUCTION . . . . .

Hydrogen Peroxide Concentration (by weight) . . . . .

Change Hydrogen Peroxide . . . . . . . . . . . . . . . Dilution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valid for machines with T-order: 21219/00001 to 21219/0005421 without the UK-3191799-0100 installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valid for machines with T-order: 21219/00055 and above or machines with UK-3191799-0100 installed

Valid for all machines . . . . . . . . . . . . . . . . . . . . . . . . . m f . 1 0 _ 0 4 1 5 5 0 3 _ 1 0 0 1 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Change Container. . . . .a .Preview . . . . . . . . . . . . . . . . . . . . . .10 You're Reading Unlock full access with a free trial.



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Concentrat


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Concentration Check

This section describes how to manually check the concentration hydrogen peroxide.

CAUTION

The equipment must be th cleaned.

1 The following equipment is •

aerometer with thermo

•

graduated plastic cylin inside diameter of 35 - 5

Open the valve (1) and draw approximately 250 ml of hyd peroxide from the tank into a vessel.

m f . 1 0 _ 0 4 1 5 5 0 3 _ 1 0 0 1 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Pour a small amount of hydr peroxide into the graduated c 1

You're Reading a Preview Lower the aerometer into the making sure that it contains e Unlock full access with a free trial. liquid to float the aerometer.

Download With Free Trial If there are air bubbles on the stir gently until the bubbles d

Read the density at the liquid aerometer and at the same t temperature.


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10 Sterilization

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2 Evaluate the hydrogen peroxide concentration (in terms of percent weight) from the nomogram.

kg/l

˚C

1.200

80

1.190

Note! Photocopying and/or resizin nomogram may distort its accurac could lead to incorrect evaluation hydrogen peroxide concentration.

1.180 1.170

H2O2 w/w

1.160

50 %

1.150

To check the accuracy of the nomo refer to the following table reportin concentration and density values calculated at 20 °C:

45 %

1.140 1.130

40 %

1.120 35 %

1.110 1.100

30 %

1.090 25 % 1.080 1.070

20 %

1.060 15 %

20 10 %

5%

1.010

kg/l

% w/w

20

1.056

15

20

1.075

20

1.094

25

20

1.113

30

20

1.132

35

20

1.153

40

20

1.174

45

20

1.195

50


1.030 1.020

°C


1.050 1.040

With a ruler, join the density value sample with the temperature value the hydrogen peroxide concentrati


0%

1.000

0

Sample nomogram


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Concentrat


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Peroxide Concentrat Machine Start-up

Note! These values are app checks made during PREPA AFTER DAILY CARE.

3

If the concentration is below above 48%, change the hydr peroxide. See Change Hydro Peroxide on page 10-9.

If the hydrogen peroxide con between 32% and 35%:

– repeat the check ever

– if the concentration d stop the machine and technician.

m f . 1 0 _ 0 4 1 5 5 0 3 _ 1 0 0 1 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



Peroxide Concentrat During PRODUCTION

Note! These values are app checks made during PRODU

3a

If the concentration is below above 50%, change the hydr  Hydro peroxide. Change Sign up to vote on See this title Peroxide on page 10-9. Useful Not useful



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If the hydrogen peroxide con between 30% and 35%:

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Concentration Check

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10 Sterilization

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Hydrogen Peroxide Concentration (by weight)

kg/l 1.200 1.190 1.180 1.170 1.160

H2O2 w/w 50 %

1.150 1.140 1.130

45 %

40 %


1.120 1.110 1.100

35 %


Download With Free Trial 30 %

1.090 25 % 1.080 1.070

20 %




1.060 15 % 1.050

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Change Hydrogen


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Change Hydrogen Peroxide

This section describes how to change the hydrogen peroxide in tank and how to change the hydrogen peroxide container.

Dilution Tank

1

1

Lift the cap (1), to disengage hydrogen peroxide container

m f . 1 0 _ 7 9 7 0 9 0 3 _ 1 0 0 1 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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10 Sterilization

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Valid for machines with T-ord 21219/00001 to 21219/000542 without the UK-3191799-010 installed

Note! For machines with T-order: 00055 and above, or machines wi 3191799-0100 installed, go to step

2 Note!

Open the valve (2), to empty the d tank. It takes approximately 5 min

Note! When the machine has bee production for more than 24 hours hydrogen peroxide concentration i dilution tank is less than 1%.

When the tank is empty, close the valve (2).


Download With Free 3 Trial Open the valve (3), to drain the hyd peroxide from the tank into the dil tank. It takes approximately 5 min

When the tank is empty, close the valve (3). Sign up to vote on this title

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Change Hydrogen


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Valid for machines with 21219/00055 and above machines with UK-31917 installed

4 Close the valve (2).

Open the valve (3), to empty tank. It takes approximately

Note! When the machine ha production for more than 24 hydrogen peroxide concentr dilution tank is less than 1%

When the tank is empty, clos valve (3).

2

m f . 1 0 _ 7 9 7 0 9 0 3 _ 1 0 0 1 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

3



5

Open the valve (4), to drain t peroxide from the tank into t tank. It takes approximately

4


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6 When the tank is empty, close the valve (4) and open the valve (2).

4


Download With Free Valid Trial for all machines

1

7

Fit the cap (1), to engage the hydro peroxide container.


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Change Hydrogen


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8

Follow the instructions on th when the alarm PEROXIDE CONTAINER LEVEL lights

Change the hydrogen peroxid see Change Container in this

It takes approximately three containers to fill up the hydr peroxide tank.

m f . 1 0 _ 7 9 7 0 9 0 3 _ 1 0 0 1 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T



2

WARNING

Hydrogen Peroxide. Always transport and keep th peroxide container stored wi installed.

Change Container

1

 Sign upLift to vote this title the on cap (1) to disengage



Useful useful container  Notperoxide hydrogen

Put the lid (2) onto the conne

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10 Sterilization

Sheet Music

1

2

2

Place a full container with 35% w/ hydrogen peroxide into the filling machine.

Remove the lid (2) and place it to o side. Fit back the cap (1) to engage the hydrogen peroxide container.




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11 Technical D

m f . 1 0 _ 1 4 1 5 5 0 3 _ 2 0 1 1 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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11 Technic

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This chapter provides the standard values for setting machine and information on the recommended chemi and lubricants to be used with this machine.




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11 Technical Data

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Setting Values . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Setting Values . . . . . . . . . . . . . . . . . . . Temperature Setting Values . . . . . . . . . . . . . . . . Coolant Flow Values . . . . . . . . . . . . . . . . . . . . . Consumption Data . . . . . . . . . . . . . . . . . . . . . . . Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . Miscellaneous. . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning Compounds . . . . . . . . . . . . . . . . . . . . 1 Lubricant Recommendations . . . . . . . . . . . . . . 1

Maximum Waiting/Stop Time Recommendations . . . . . . . . . . . . . . . . . . . . . . 11 m f . 1 0 _ 1 4 1 5 5 0 3 _ 2 0 1 1 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T




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Setting Values

This section provides the correct setting values for this machine

Pressure Setting Values Pressure

m f . 1 0 _ 1 4 1 5 5 0 3 _ 2 0 1 1 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Symbol

Value (bar)

Air spray

2.0

Cold water

3.0 to 4.5

Cooling water system

2.0

Flap blowing

2.5


Flap sealing top left and right


Flap sealing bottom left and right

2.0 1.8 (TPA 250 S

2.0


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(Cont'd) Pressure

Symbol

Value (bar)

Peroxide tank filling

0.2

Product pressure (dependant on product and local conditions)

1.5 to 2.5 (close to the product

Temperature control steam barrier

2.0

Calender roller

4.0

Counter roller

2.0 to 2.5


Photocells, design correction, air

0.25


Warm water (red)

3.0 to 4.5

Sign up to vote on this title Air

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(Cont'd) Pressure

m f . 1 0 _ 1 4 1 5 5 0 3 _ 2 0 1 1 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Symbol

Value (bar)

Main air, ASU

5 to 6

Web tension, ASU

2.0

Jumbo brake, ASU

0.6 - 0.8

Steam

2.0


HI peroxide spray (OE)


3.0


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Temperature Setting Values Temperature

Symbol

Process Value

Air superheater

360

Main cooling water

11 to 15

Flap heating, top (left and right)

450 ± 70 (the parameter is s recipe and is depen the product and the packaging material produced)

You're Reading a Preview Flap heating, bottom (left and right)



Heat sterilization

500 ± 70 (the parameter is s recipe and is depen the product and the packaging material produced)

280


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(Cont'd) Temperature

m f . 1 0 _ 1 4 1 5 5 0 3 _ 2 0 1 1 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Symbol

Process

Aseptic chamber

78

Peroxide tank

84

Steam (sterilization)

130

Steam (other phases)

110




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Coolant Flow Values Flow

Symbol

Value (litre/min

Cold water flow, TS right

2.0

Cold water flow, TS left

2.0

Cold water flow, final folder

2.0

De-ionizing circuit


1.5


Download With Free Trial Cold water flow, SA transformer

1.5

Cold water flow, LS and SA transformers

2.0


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Consumption Data Consumption

Unit

Value

Hydrogen peroxide

% w/w

35

l/h

3.0 to 5.0

Alkali cleaning detergent

l/cycle

1.2

Alkali cleaning detergent (ICU)

l/cycle

1.0

Acid (ICU)

l/cycle

0.45

Consumables Standard Consumable Materials m f . 1 0 _ 1 4 1 5 5 0 3 _ 2 0 1 1 6 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Leak detection fluid (red ink) LS strip: - MPM - MSE - MWM

TP No.

90298-26



TP No.

8856-951-01

Download With Free Trial TP No.

8858-951-01

TP No.

8854-951-01

Miscellaneous Reamer (for HI nozzle)

TP No. TP No. TP No. TP No.

 90600-5057 forthis nozzle Sign up to vote on title Ø 0.3 90600-5347 for nozzle Ø 0.4 Useful  Not useful  90600-5348 for nozzle Ø 0.5 90600-5349 for nozzle Ø 0.6

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Cleaning Compounds

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Cleaning Compounds WARNING

Risk of explosion. Cleaning with not recommended cleaning agents, for example agent including alcohol, could cause explosion. Use only Tetra Pak recomm cleaning agents when cleaning or disinfecting parts that can come in contact with hydrogen peroxide.

It is strongly recommended, in order to optimize the cleaning efficien use water characterised by the following physico-chemical parameter •

water quality; chlorine free, drinkable water

•

pH; between 7 and 8 pH units

•

water hardness; between 5 and 10 °f French degrees of hardness (between 3 and 6 German degrees of hardness)

•

chlorides; lower than 50 ppm

•

silicates; lower than 10 ppm.

Cleaning Compound Table Comparable qualities from other suppliers may be selected in compli with the technical requirements listed in the table on the next page. A cleaning compounds must comply with local legal requirements. You're Reading a Preview

The supplier recommendations and temperature sho Unlock full access with afor freeconcentration trial. followed. When dosing the products automatically, the concentration be checked. Download With Free Trial


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(Cont'd) Example Cleaning Type

TP Code Detergent Type

CIP

A

1

B

External Cleaning (automatic)

Manual Cleaning (wiping)

m f . 1 0 _ 9 9 7 0 9 0 3 _ 2 0 1 1 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Manual Disinfection (immersion)

Manual Disinfection (spraying)

Raw Material

Formulated Produc

Name

Max Conc w/w

Use Conc w/w

Use Temp °C (*)

Ecolab

Use Conc. w/w

Use Temp. °C (*)

Johnson Diversey

Alkali

NaOH

30%

1.5%

80

P3-mip CIP

2.0%

80

VC 11

1

Acid

HNO3

50%

1.0%

60

P3-Horolith FL

1.0%

60

VA 5

1

Alkali foam (**)

P3Topactive LA

2.0%

20-40

VF 9

2

Alkali solution (***)

P3-mip FPC

2.0%

55

VK 12

3

Acid foam (****)

P3-Topax 56

2.0%

25

VF 11

4

Disinfection foam (****)

P3-Topax 990

2.0%

25

VS 1

D

1

Alkali

P3-mip FPC

2.0%

25

VK 12

F

3

Acid solution

Peracetic acid solution

0.50%

25

VT 6

1

Alcoholic solution

Isopropanol

Pure

25

VT 29

2

Alcoholic solution

Ethanol

Pure

25

VT 29

3

Acid solution

Active

0.50%

25

VT 6

P3Manodes gel

pure

25

H34

C

G

Hand Disinfection

H

1

PullTab Patch Sealing Plate Manual Cleaning

J

1

Solvent

15%

200ppm

Oxonia Active

25

You're Reading a Preview 25 Spitaderm

Unlock full access with a free trial. 25

PeraceticDownload With Free acid 15% 200ppm 25 solution

Acetone CAS Nº 67-64-1 Technical Grade (*****)

pure

Alcodes

Trial Oxonia

25


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* 25 °C refers to optimal ambient temperature. ** To be used on TBA/21, TBA/22, TP A3/Flex, TP A3/CompactFlex, TP A3/Speed, TB/21, TP C3/Fle

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Lubricant Recommendations

The table below lists the lubricants that can be used for this equipmen their respective designations. Lubricant specifications may be ordered from:

Tetra Pak Technical Service - Parts Supply Chain, Ruben Rausings g 221 86 LUND, Sweden Lubricant Description

TP Part No.

Supplier

Product Designation

Lube

Gear oil

90603-6513 Reference for purchasing: 90603-6533 (20 l) 90603-6534 (200 l)

Klüber

Klüberoil 4 UH1 220-N

H1 P


Klüber

Klübersynth UH1 6-220

H1 P

Hydraulic oil

Grease

90603-6535 Klüber Klüberoil 4 UH1 150-N Reference for purchasing: You're Reading a Preview 90603-6536 (20 l) 90603-6537 (200 l) Unlock full access with a free trial.

H1 P

90603-8553 Klüber Klübersynth UH1 6-150 Download With Free Trial Reference for purchasing: 90603-8554 (20 l) 90603-8555 (200 l)

H1 P


H1 P

90603-6022 Reference for purchasing: 90603-6023 (1 kg) 90603-6024 (25 kg)

Klüber

Klüberfood 4 NH1-32

Klüber

Sign up to vote on this title 64-62 Useful UH1 Not useful Klübersynth

 H1

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Lubricant Recomm

11 Technical Data

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m f . 1 0 _ 0 0 8 0 9 0 3 _ 1 0 1 1 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

Lubricant Description

TP Part No.

Supplier

Product Designation

PTFE grease

90296-0091

PINCO

Fluolub 210

Synthetic grease

90459-0246 Reference for purchasing: 90459-7413 (1 kg) 90459-7414 (25 kg)

Klüber

Klübersynth UH1 141600

Synthetic lubricating grease

90459-0340

Shell

Cassida HDS2

Hydraulic fluid

90459-1310

Shell

Cassida Fluid HF32

Lubrication Oil


Klüber

Klüberoil 4 UH1 460-N


Klüber

Klübersynth UH1 6-460


Grease

90603-9395 Klüber Unlock full access with a free trial. Reference for purchasing: 90603-9396 (500 g)

Klüberpaste UH1 84-201

Food grade grease

90600-8108

OKS

Grease OKS 1110 NSF H1

Grease

90601-3167

Klüber

Grease Barrierta L55/2 NSF H1

Synthetic lubricating grease

90600-5065

Rocol

Shappire Endure

Grease

90603-6233 Reference for purchasing: 90603-6234 (400 g)





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Maximum Waiting/Stop Time Recommendations

11 Technic

Sheet Music


These recommendations are only valid for the production of plain whi and plain fruit juice. The maximum duration of stops and waiting tim products other than plain white milk and plain fruit juice must be eva by each customer case by case.

The duration of stops and waiting times should, in all cases, not excee recommendations provided in this table.

Note! The duration of the Production phase in a food processing and packaging plant is highly product dependant and any limitations are generally related to phenomena affecting the thermal processing equ e.g. fouling of heat exchangers. The duration of the Production phase is decided by each customer according to product type, best practice, risk management, economi considerations, etc. As a general indication, Tetra Pak recommends exceed a period of 24 hours.




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Maximum Waiting/S Recomm

11 Technical Data

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(Cont'd) TB No. TBA_2008_01_01

Machine type*

2: Maximum waiting time between end of CIP and start of CIP Drying

3: Maximum waiting time between end of CIP and start of Disinfection

Non-platform**

n/a

TB machines: 5 hours TBA machines: n/a

TB/21

n/a

5 hours

5 hours***

n/a

TBA/22

5 hours***

n/a

C3/Flex

n/a

5 hours

A3/Flex

5 hours

n/a

A3/ CompactFlex

5 hours

n/a

A3/Speed

5 hours

n/a

TBA/21

m f . 1 0 _ 1 0 8 0 9 0 3 _ 1 0 1 1 7 0 1 0 _ 5 4 3 4 1 6 2 _ b u P h c e T

1: Maximum waiting time between End of Production and CIP start

D

2 hours

4: Maximum idle time between end of CIP and restart of operations

36 hours

5: Maximum stop time during Production*** *

6: M dur Pro pha

Pro dep Tet rec 24

2 hours

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Tetra Pak A3/Speed

Tetra Pak A3/Speed

648576-0400

648576-0400

Issue 2013-01 Doc. No. OM-3212401-0104

Issue 2013-01 Doc. No. OM-321240

Tetra Pak A3/Speed

Tetra Pak A3/Speed

648576-0400

648576-0400

Issue 2013-01 Doc. No. OM-3212401-0104

Issue 2013-01 Doc. No. OM-321240

Tetra Pak A3/Speed

Tetra Pak A3/Speed

648576-0400

648576-0400

Issue 2013-01 Doc. No. OM-3212401-0104

Issue 2013-01 Doc. No. OM-321240

Tetra Pak A3/Speed

Tetra Pak A3/Speed

648576-0400

648576-0400

Issue 2013-01 Doc. No. OM-3212401-0104

Issue 2013-01 Doc. No. OM-321240






Issue 2013-01 Doc. No. OM-3212401-0104

Issue 2013-01 Doc. No. OM-321240

Tetra Pak A3/Speed

Tetra Pak A3/Speed

648576-0400

648576-0400

Issue 2013-01 Doc. No. OM-3212401-0104

Issue 2013-01 Doc. No. OM-321240 Sign up to vote on this title

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VNSBN OM-3212401-0104

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