PREVENTIVE MAINTENANCE CHECK LIST Machine Name : DMC 2000-1
Duration
Plant No
Machine Location
: IMOP/VMC/01
SI.No. Description
To be checked for
1
CLEANING
1
Clean machine machine . Remove all all swarf from the work work table , the front shutter,etc. Payspecial Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.
2
HEAD STOCK ASSEMBLY
1
Check axis drives
Quiet run Temperature rise
2
Check fan of A.c spindle
Quiet run , Dust at the filters
3
Check fan of A.c spindle belt condition
Check belt tighntness
4
Collet tightness
5
Oil flow
Check the collei tightness Check the FRL unit oil in spindle taper
6
Spindle taper cleaning
Cleaning the spindle taper
3
AXIS
1
X axis
a
Check telescopic cover
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
Check the Lubrication apply properly at Guidway & ball screw
d
Lubrication Catridge
Check the function of Catridge
2
Y AXIS
a
Check Bellhose cover
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
Oil, coolant, air
Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition
Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw
d
Lubrication Catridge
3
Z AXIS
a
Check Bellhose cover
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
d
Lubrication Catridge
4
LUBRICATION TANK
1
Condition of Breather
Check the condition of Breather
2
Float switch
Check the Float switch Working properly or not nd clean the float switch
3 4 5
Suction Strainer Oil condition Oil level
6
Hydraulics motor
5 1
Coolant Tank Condition of Y - strainer
2
Plate filter condition
3 6
Tank condition ATC
1
Push rod and plunger spring condition
2 7
Hydro punumatic cylinder oil level Electrical
1
Check the tightness
2
Drive and system
3
Earth and nutural votage
Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage
4
Supp Supply ly volt voltag age e
Ckec Ckeck k te supp supply ly volt voltag age e
5 8 1 2 9 1
Check the Battery voltage And moniter
---------------------------------
Check the function of Catridge
Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge
Check the strainer condition Check the oil condition Check the oil level Check the hydraulic motor cooling fan condition Clean the Y strainer Check the plate filter condition and clean the plate filter Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level
Air cooler A/c mesh Check the effectivness of a/c
Clean the all mesh Check the effectivness of a/c
Cooling fan Tightness of switches Tightness of Wires
'Check the Tightness of switches 'Check the Tightness of Wires
10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-
Signature of the Maintenance Incharge;-
Check Tightness of transformer C FINISHING DATE : FINISHING TIME : Verified By :-
Doc. No
: IMOP/F/EMD/06
Rev. No
: 00
Bi-Monthly
WEEK
D15
________ ________
Tools used
Status
Remarks
nnection
PREVENTIVE MAINTENANCE CHECK LIST Machine Name : DMC 2000-2
Duration
Plant No
Machine Location
: IMOP/VMC/02
SI.No. Description
To be checked for
1
CLEANING
1
Clean machine machine . Remove all all swarf from the work work table , the front shutter,etc. Payspecial Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.
2
HEAD STOCK ASSEMBLY
1
Check axis drives
Quiet run Temperature rise
2
Check fan of A.c spindle
Quiet run , Dust at the filters
3
Check fan of A.c spindle belt condition
Check belt tighntness
3
Collet tightness
4
Oil flow
Check the collei tightness Check the FRL unit oil in spindle taper
5
Spindle taper cleaning
Cleaning the spindle taper
3
AXIS
1
X axis
a
Check telescopic cover
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
Check the Lubrication apply properly at Guidway & ball screw
d
Lubrication Catridge
Check the function of Catridge
2
Y AXIS
a
Check Bellhose cover
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
Oil, coolant, air
Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition
Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw
d
Lubrication Catridge
3
Z AXIS
a
Check Bellhose cover
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
d
Lubrication Catridge
4
LUBRICATION TANK
1
Condition of Breather
Check the condition of Breather
2
Float switch
Check the Float switch Working properly or not nd clean the float switch
3 4 5
Suction Strainer Oil condition Oil level
6
Hydraulics motor
5 1
Coolant Tank Condition of Y - strainer
2
Plate filter condition
3 6
Tank condition ATC
1
Push rod and plunger spring condition
2 7
Hydro punumatic cylinder oil level Electrical
1
Check the tightness
2
Drive and system
3
Earth and nutural votage
Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage
4
Supp Supply ly volt voltag age e
Ckec Ckeck k te supp supply ly volt voltag age e
5 8 1 2 9 1
Check the Battery voltage And moniter
---------------------------------
Check the function of Catridge
Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge
Check the strainer condition Check the oil condition Check the oil level Check the hydraulic motor cooling fan condition Clean the Y strainer Check the plate filter condition and clean the plate filter Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level
Air cooler A/c mesh Check the effectivness of a/c
Clean the all mesh Check the effectivness of a/c
Cooling fan Tightness of switches Tightness of Wires
'Check the Tightness of switches 'Check the Tightness of Wires
10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-
Signature of the Maintenance Incharge;-
Check Tightness of transformer C FINISHING DATE : FINISHING TIME : Verified By :-
Doc. No
: IMOP/F/EMD/06
Rev. No
: 00
Bi-Monthly
WEEK
D16
________ ________
Tools used
Status
Remarks
nnection
PREVENTIVE MAINTENANCE CHECK LIST Machine Name : BMV70TC20
Duration
Plant No
Machine Location
: IMOP/VMC/03
SI.No. Description
To be checked for
1
CLEANING
1
Clean machine machine . Remove all all swarf from the work work table , the front shutter,etc. Payspecial Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.
2
HEAD STOCK ASSEMBLY
1
Check axis drives
Quiet run Temperature rise
2
Check fan of A.c spindle
Quiet run , Dust at the filters
3
Check fan of A.c spindle belt condition
Check belt tighntness
4
Oil flow
Check the FRL unit oil in spindle taper
5
Spindle taper cleaning
Cleaning the spindle taper
3
X AXIS
a
Check telescopic cover
a
Check Bellhose cover
d
Lubrication Catridge
Smooth sliding , Cleaning,Wiper Dameges Smooth sliding , Cleaning,Wiper Dameges Check the function of Catridge
3.2 Y AXIS a
Check telescopic cover
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
d
Lubrication Catridge
Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge
3.3. Z AXIS a
Check telescopic cover
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
d
Lubrication Catridge
4
LUBRICATION TANK
1
Condition of Breather
Check the condition of Breather
2
Float switch
Check the Float switch Working properly or not nd clean the float switch
3 4 5 1
Oil condition Oil level Coolant Tank Condition of Y - strainer
2
Float switch
3 6
Tank condition ATC
1
Push rod and plunger spring condition
2 7
Hydro punumatic cylinder oil level Electrical
1
Check the tightness
2
Drive and system
3
Earth and nutural votage
Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage
4
Supp Supply ly volt voltag age e
Ckec Ckeck k te supp supply ly volt voltag age e
5 8 1 2 9 1
Check the Battery voltage And moniter
---------------------------------
Check the function of Catridge
Check the oil condition Check the oil level Clean the Y strainer
Check the Float switch Working properly or not nd clean the float switch Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level
Air cooler A/c mesh Check the effectivness of a/c
Clean the all mesh Check the effectivness of a/c
Cooling fan
Tightness of switches Tightness of Wires 10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-
Signature of the Maintenance Incharge;-
'Check the Tightness of switches 'Check the Tightness of Wires Check Tightness of transformer C FINISHING DATE : FINISHING TIME : Verified By :-
Doc. No
: IMOP/F/EMD/06
Rev. No
: 00
Bi-Monthly
WEEK
D 13
________ ________
Tools used
Status
Remarks
nnection
PREVENTIVE MAINTENANCE CHECK LIST Machine Name : BMV70TC20
Duration
Plant No
Machine Location
: IMOP/VMC/03
SI.No. Description
To be checked for
1
CLEANING
1
Clean machine machine . Remove all all swarf from the work work table , the front shutter,etc. Payspecial Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.
2
HEAD STOCK ASSEMBLY
1
Check axis drives
Quiet run Temperature rise
2
Check fan of A.c spindle
Quiet run , Dust at the filters
3
Collet tightness
4
Oil flow
Check the collei tightness Check the FRL unit oil in spindle taper
5
Spindle taper cleaning
Cleaning the spindle taper
3
X AXIS
a
Check telescopic cover
a
Check Bellhose cover
d
Lubrication Catridge
Smooth sliding , Cleaning,Wiper Dameges Smooth sliding , Cleaning,Wiper Dameges Check the function of Catridge
3.2 Y AXIS a
Check telescopic cover
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
d
Lubrication Catridge
Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge
3.3. Z AXIS a
Check telescopic cover
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
d
Lubrication Catridge
4
LUBRICATION TANK
1
Condition of Breather
Check the condition of Breather
2
Float switch
Check the Float switch Working properly or not nd clean the float switch
3 4 5 1
Oil condition Oil level Coolant Tank Condition of Y - strainer
2
Float switch
3 6 1 2 7
Tank condition ATC Push rod and plunger spring condition Hydro punumatic cylinder oil level Electrical
1
Check the tightness
2
Drive and system
3
Earth and nutural votage
Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage
4
Supp Supply ly volt voltag age e
Ckec Ckeck k te supp supply ly volt voltag age e
5 8 1 2 9 1
Check the Battery voltage And moniter
---------------------------------
Check the function of Catridge
Check the oil condition Check the oil level Clean the Y strainer
Check the Float switch Working properly or not nd clean the float switch Ckeck the coolant tank condition
Top up oil level
Air cooler A/c mesh Check the effectivness of a/c
Clean the all mesh Check the effectivness of a/c
Cooling fan
Tightness of switches Tightness of Wires 10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-
Si natu nature re of the the Main Mainte tena nanc nce e Inch Inchar ar e -
'Check the Tightness of switches 'Check the Tightness of Wires Check Tightness of transformer C FINISHING DATE : FINISHING TIME : Verified By :-
Doc. No
: IMOP/F/EMD/06
Rev. No
: 00
Bi-Monthly
WEEK
D 12
________ ________
Tools used
Status
Remarks
nnection
PREVENTIVE MAINTENANCE CHECK LIST Machine Name : MCV 700
Duration
Plant No
Machine Location
: IMOP/VMC/05
SI.No. Description
To be checked for
1
CLEANING
1
Clean machine machine . Remove all all swarf from the work work table , the front shutter,etc. Payspecial Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.
2
HEAD STOCK ASSEMBLY
1
Check axis drives
Quiet run Temperature rise
2
Check fan of A.c spindle
Quiet run , Dust at the filters
3
Collet tightness
4
Oil flow
Check the collei tightness Check the FRL unit oil in spindle taper
5
Spindle taper cleaning
Cleaning the spindle taper
3
X AXIS
a
Check telescopic cover
a
Check Bellhose cover
d
Lubrication Catridge
Smooth sliding , Cleaning,Wiper Dameges Smooth sliding , Cleaning,Wiper Dameges Check the function of Catridge
3.2 Y AXIS a
Check telescopic cover
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
d
Lubrication Catridge
Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge
3.3. Z AXIS a
Check telescopic cover
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
d
Lubrication Catridge
4
LUBRICATION TANK
1
Condition of Breather
Check the condition of Breather
2
Float switch
Check the Float switch Working properly or not nd clean the float switch
3 4 5 1
Oil condition Oil level Coolant Tank Condition of Y - strainer
2
Float switch
3 6
Tank condition ATC
1
Push rod and plunger spring condition
2 7
Hydro punumatic cylinder oil level Electrical
1
Check the tightness
2
Drive and system
3
Earth and nutural votage
Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage
4
Supp Supply ly volt voltag age e
Ckec Ckeck k te supp supply ly volt voltag age e
5 8 1 2 9 1
Check the Battery voltage And moniter
---------------------------------
Check the function of Catridge
Check the oil condition Check the oil level Clean the Y strainer
Check the Float switch Working properly or not nd clean the float switch Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level
Air cooler A/c mesh Check the effectivness of a/c
Clean the all mesh Check the effectivness of a/c
Cooling fan
Tightness of switches Tightness of Wires 10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-
Signature of the Maintenance Incharge;-
'Check the Tightness of switches 'Check the Tightness of Wires Check Tightness of transformer C FINISHING DATE : FINISHING TIME : Verified By :-
Doc. No
: IMOP/F/EMD/06
Rev. No
: 00
Bi-Monthly
WEEK
D 11
________ ________
Tools used
Status
Remarks
nnection
PREVENTIVE MAINTENANCE CHECK LIST Machine Name : MCV 300
Duration
Plant No
Machine Location
: IMOP/VMC/06
SI.No. Description
To be checked for
1
CLEANING
1
Clean machine machine . Remove all all swarf from the work work table , the front shutter,etc. Payspecial Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.
2
HEAD STOCK ASSEMBLY
1
Check axis drives
Quiet run Temperature rise
2
Check fan of A.c spindle
Quiet run , Dust at the filters
3
Collet tightness
4
Oil flow
Check the collei tightness Check the FRL unit oil in spindle taper
5
Spindle taper cleaning
Cleaning the spindle taper
3
X AXIS
a
Check telescopic cover
a
Check Bellhose cover
d
Lubrication Catridge
Smooth sliding , Cleaning,Wiper Dameges Smooth sliding , Cleaning,Wiper Dameges Check the function of Catridge
3.2 Y AXIS a
Check telescopic cover
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
d
Lubrication Catridge
Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge
3.3. Z AXIS a
Check telescopic cover
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw
b
Ball screw Condition
c
Lubrication at Guidway &ball screw
d
Lubrication Catridge
4
LUBRICATION TANK
1
Condition of Breather
Check the condition of Breather
2
Float switch
Check the Float switch Working properly or not nd clean the float switch
3 4 5 1
Oil condition Oil level Coolant Tank Condition of Y - strainer
2
Float switch
3 6
Tank condition ATC
1
Push rod and plunger spring condition
2 7
Hydro punumatic cylinder oil level Electrical
1
Check the tightness
2
Drive and system
3
Earth and nutural votage
Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage
4
Supp Supply ly volt voltag age e
Ckec Ckeck k te supp supply ly volt voltag age e
5 8 1 2 9 1
Check the Battery voltage And moniter
---------------------------------
Check the function of Catridge
Check the oil condition Check the oil level Clean the Y strainer
Check the Float switch Working properly or not nd clean the float switch Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level
Air cooler A/c mesh Check the effectivness of a/c
Clean the all mesh Check the effectivness of a/c
Cooling fan
Tightness of switches Tightness of Wires 10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-
Signature of the Maintenance Incharge;-
'Check the Tightness of switches 'Check the Tightness of Wires Check Tightness of transformer C FINISHING DATE : FINISHING TIME : Verified By :-
Doc. No
: IMOP/F/EMD/06
Rev. No
: 00
Bi-Monthly
WEEK
D 10
________ ________
Tools used
Status
Remarks
nnection
PREVENTIVE MAINTENANCE CHECK LIST
Machine Name : Radial drilling machine
Duration
Plant No
Machine Location
: IMOP/RD/01
SI.No. Description
To be checked for
1
CLEANING
1
ean mac ne . emov e a swar rom e wor a e , the front shutter,etc. Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.
2
HEAD STOCK ASSEMBLY
1
Collet tightness
2
Oil flow
3
Spindle taper cleaning
Check the collei tightness Check the FRL unit oil in spindle taper
Cleaning the spindle taper
3
LUBRICATION TANK
1
Condition of Breather
Check the condition of Breather
2
Float switch
Check the Float switch Working properly or not nd clean the float switch
3
Oil condition
Check the oil condition
4
Oil level
Check the oil level
4
Coolant Tank
1
Condition of Y - strainer
Clean the Y strainer
2
Tank condition
Ckeck the coolant tank condition
5
Electrical
1
Check the tightness
Check the tightness of MPCB ,MCB ISOLATO and Swithes
2
Drive and system
Check the tightness of drive and system
3
Earth and nutural votage
Check the earth to nutral voltage its below 2 voltage
4
Supply voltage
Ckeck te supply voltage
STARTING DATE :
FINISHING DATE :
STARTING TIME :
FINISHING TIME :
Attanded By :-
Verified By :-
Signature of the Maintenance Incharge;-
Doc. No
: IMOP/F/EMD/06
Rev. No
: 00
Bi-Monthly
WEEK
C15
________
Tools used
Status
Remarks