Upvc doors and windows making

UPVC DOORS AND WINDOWS FABRICATION UNIT

1. Introduction 2. Uses and Appications !. Properties ". #a #ar$ r$et et Su Sur% r%e& e& 'i 'it( t( )u )utu turre as aspe pect cts s *. Present #a #anu)acturers +. B.I.S. Sp Speci,cations -. #a #anu nu)a )act ctur urin in  Pr Proc oces ess s 'it 'it( ( For For/u /ua ae e 0. Pant a&out . Co Cost st 3c 3con ono/ o/ic ics s 'i 'it( t( Pro, o,ta ta4i 4ii it& t& Ana&sis 15.. Ca 15 Capa paci citt& 11. and 6 Buidin Buidin Re7uir e7uire/ents e/ents 'it( Rates 12. is istt 6 Detais Detais o) Pant Pant and and #ac(ine #ac(iner& r& 'it( t(eir Costs 1!. Tota Capita Capita In%es In%est/ent t/ent 1". Sup Suppi piers ers o) Pant Pant 6 #ac(ine #ac(inerie ries s and Ra' #aterias. 1*.. PR 1* PRO# O#OT OT3R 3RS S PROF PROFI I3 3

INTRODUCTION Unpastici8ed po&%in& c(oride 9UPVC or Riid PVC is o)ten used in t(e 4uidin industr& as a o':/aintenance /ateria.

 T(e /ateria co/es in a rang range e of colo colour urs s and and nis nishe hes s; incudin incudin a p(oto:e
'ood;

/ost&

)or

'indo'

)ra/es

and sis

'(en

instain dou4e a8in in ne' 4uidins; or to repace oder sine a8ed 'indo's.

UPVC )ra/ed repace/ent 'indo's and doors are a c(eaper aternati%e to e=pensi%e (ard'ood ti/4er dou4e a8in and t(e stroner; 4ut si(t& /ore e=pensi%e t(an au/iniu/. UPVC; aso $no'n

as

PVC

and PVCU

dou4e

a8ed

'indo's are

popuar 4ecause o) t(eir dura4iit& and t(e )act t(at t(e&>re a %er& cost:e
UPVC 'indo's and doors (a%in reat strent( and %ersatiit& t(e& re7uire on& %er& o' /aintenance; utiisin costs.

CHEMICAL COMPOSITION PVC?resin@ CaCo!?caciu/ car4onate@  Tio2?titaniun:di: o=cide@

USES AND APPLICATIONS UPVC (as i( i/pact resistance; Una
APPLICATION! Case/ent Windo' and Doors Sidin Windo' and Doors Fi=ed Windo's Arc(ed Windo's and Doors

Fi= 'it( Case/ent 'indo's and Doors Fi= 'it( Sidin 'indo's and Doors

PROPERTIES

Tes"

Uni"

#alue

Re$ar%s

Speci,c ra%it&

:

1."2: 1."!

Usua& 1."!

S(ore ardness

De.

-5:5

37ui%aent to t(e (ardness o) Au/inu/. Varies 'it( te/perature.

 Tensie Strent(

Ec/

*55

Bendin Strent(

Ec/

*5

#oduus o) 3asticit&

Ec/

!.2 = 15

I/pact Strent( I8od

Goues

".-:*."

Water A4sorption

#Ec/

1.5*

3onation at Brea$

:

H05

So)tenin Point ?V.S.P@ *

JC

05

Fa4ricatin Te/perature

JC

115:1"5

Co:eKcient o) inear 3=pansion at

#/E/JC 5.50

Varies 'it( te/perature.

-5JC Speci,c eat

caEJ 5.52* C

eat Re%ersion

L2.*

Speci,c Vou/e Resisti%it&

O(/Ec/

UPVC is non:conductor o) eectricit& H!: *=151* and is not su4Mect to a%anic or eectro&tic attac$.

Dieectric Strent(

VE//

H"5

3ectrica e7uip/ent>s /ust not 4e eart(ed to UPVC pipes.

MAR&ET SUR#E' (ITH )UTURE ASPECTS UPVC Windo' and Door Pro,es pro%ide a ucrati%e in%est/ent opportunit& in India  it is an attracti%e proMect t(at o
in

pace

o)

scarceEener&

eKcient

con%entiona /aterias. UPVC Windo'sEDoor pro,es are /ade )ro/ Po& Vin& c(oride resin; one o) t(e /ost e=tensi%e& used t(er/opastics ,ndin end uses in di%erse sectors suc( as in)rastructure; aricuture; (eat(care etc. UPVC Windo'sEDoors

are e=tensi%e& used a4road; and are current& at a nascent stae in India. #uc( needs to 4e done in /ar$etin o) t(ese products 4& s(o'casin t(e ad%antaes o) t(ese products to t(e 4uiders; arc(itects and co//on /an '(ic( incudes t(e /aMor ad%antae o)

ener& sa%in

i.e. reduction in air

conditionin 4is upto 25:!5 as 'e as sa%in o) 'ood ?in turn:)orests@ and ener& intensi%e /aterias i$e Au/inu/.

PRESENT MANU)ACTURERS IN ANDHRA PRADESH 1.

Nc ate$ 6 Seccoor i/ited

2.

Ventana 4uidin s&ste/s pri%ate i/ited

!.

And(ra ti/4er 6 pac$ain industries

".

#anasa enterprises au/iniu/ )a4rication

*.

Acti%e ads 6 printers p%t. td.

+.

Aparna enterprises i/ited

-.

a$s(/i sai 'indoors

0.

or& inte= soutions

. 15. 11. 12. 1!. 1". 1*. 1+. 1-.

Inno%ati%e up%c 'indo's 6 doors soutions ASA o4a interior soutions #Es. Space )acade enineerin R.R. Buidin products Utra: e= s&ste/s india pri%ate i/ited Creati%e 4uidin soutions ViMa& dura 'indoors pri%ate i/ited S7uares doors 6 'indo' s&ste/s Sri Maannat(a p%c 6 au/iniu/ 'or$s

*+I+S+ SPECI)ICATIONS

IS ,-./,  01,0 1 SCOP3

1.1 T(is standard co%ers re7uire/ents reardin /aterias; si8es; construction; 'or$/ans(ip; ,nis( and test o) soid pane )oa/ UPVC door s(utters used in residentia 4uidins; oKces; sc(oos; (ospitas; co//unit& (a and si/iar appications.

1.2 T(is standard does not co%er are si8e door s(utters )or industria and ot(er specia 4uidins suc( as 'or$s(ops; )actories; arae and 'are(ouse.

1.! T(is standard co%ers soid pane )oa/ UPVC door s(utters )or use in interna ocations on& '(ere securit& is not o) pri/e i/portance.

MANU)ACTURIN2 PROCESS

Pant a&out

Cos" Econo$ics 3i"h Pro"a4ili"5 Anal5sis

UP#C PRO)ILES

STEEL REIN)ORCEMEN T

2LASS

ROLLERS

RU**ER 2AS&ET

HIN2ES

DOOR HANDLES (ITH LOC&S

SCRE(S AND HARD(ARE

COSTIN2 6 ANAL'SIS )OR

01 S7UARE )EET SLIDIN2 (INDO( SL NO

PARTICULARS

7T'

UNITS

PRICE

TOTAL

1

BOTTO#ETOP PROFI3

10

Ft

05

1""5

2

DOOR PROFI3

2+

Ft

"5

15"5

!

W33S

"

PCS

1*

+5

"

ASS

25

SFt

"!

0+5

*

AND3S

2

PCS

25

"5

+

RUBB3R AS3T



#tr

!

2-

-

SCR3WS

0+

PCS

1.*

12

0

ST33 R3INFORC3#3NT

*

Ft

*

2*

TOTAL COST O) DOOR PER PIECE

/80,

A%erae s7uare )eet 'indo' costin 'i 4e 212 INR Dai& production capacit& o) )a4rication unit :1555 s7uare )eet #ont(& production capacit& o) )a4rication unit :2*;555 s7uare )eet  Qear& production capacit& o) )a4rication unit :!;55;555 s7uare )eet Sae cost per s7uare )eet as per /ar$et:!*5 INRE s7uare )eet Sae cost per &ear:15;*5;55;555 INR #ateria purc(asin cost per &ear:+;!+;55;555 INR Sta< re7uired )or pant: 15 /e/4ers Sta< saaries:1*555 INR = 15 :1*5555 INRE/ont(:10;55;555 INR E&ear

Po'er e=penses:55 W = * INREunit :"*555 INRE/ont( *;"5;555 INR E&ear #isceaneous costs and /aintenance 2*;555 INRE/ont(:!;55;555 INR E &ear Pre/ises ease Erent e=penses:!5;555 INR E/ont(:!;+5;555 INRE&ear  Transportation e=penses per /ont(:1;55;555 INRE/ont(:12;55;555 INRE&ear

Net pro,t per &ear:15;*5;55;555 INR:+;!+;55;555 INR:10;55;555 INR E&ear:*; "5;555 INR E&ear: !;55;555 INRE &ear:!;+5;555 !;-2;55;555 INRE&ear

INRE&ear:12;55;555

INRE&ear

LAND 6 *UILDIN2 RE7UIREMENTS (ITH RATES  TOTA AND R3UIR3D FOR T3 PROG3CT WI B3 !555 SUAR3 F33T 3ASIN COST P3R SUAR3 F33T WI B3 15 INR P3R SUAR3 F33T  TOTA 3ASIN COST P3R #ONT WI B3:!5;555 INR  TOTA 3ASIN COST P3R #ONT WI B3:!;+5;555 INR 3ASIN ADVANC3 !;55;555 INR ?R3TURNAB3@

Lis" 6 De"ails of Plan" and Machiner5 3i"h "heir Cos"s DOUB3 #IIN SAW CNC

SPECI)ICATIONS 1. "*:1*-.* Deree; An& ane rane 2. cuttin ent( /a= *555// /in !+5// !. cuttin 'idt( 1!*// ". CNC Contro S&ste/.

E7UIPMENT )EATURES  T(e /ac(ine is t(e /ost ad%anced dou4e:(ead cuttin sa' e7uip/ent )or Au/inu/ Windo' 6 Door.  T(e /ac(ine adopts 3urope /ode 'it( neat appearance and ood st&e.  T(e contro s&ste/ adopts t(e ne' cosed:oop s&ste/.  T(e direct& connected 4ade adopts e%er:s'in cuttin t&pe.  T(e )eedin o) t(e 4ade is dri%en 4& airdrauic da/pin c&inder; 'it( s/oot( cuttin.  T(e i/ported 4ade 'it( (i( precision /a$es t(e cuttin sur)ace s/oot(.

 T(e ser%o/otor dri%es t(e speed reducer to adMust t(e cuttin ane in "*J1*-.*JT(e i/ported contro s&ste/ can ensure t(e cuttin 7uait&. Se%era pro,es processin di/ensions can 4e input one ti/e and /a$e continuous cuttin.  T(e processin di/ension can 4e direct& input t(e cuttin ent( can 4e c(aned 'it(out returnin t(e re)erence point.  T(e i/ported ser%ice /otor 'it( (i( /o%in speed and (i( precision s(oud dri%e t(e sa'in (ead.  T(e airproo) de%ice under t(e 'or$ta4e (as 'onder)u cru/4s: cearin e
TECHNICAL PARAMETERS Po'er Supp& Cuttin /otor po'er Ser%o/otor po'er Operation air pressure Air consu/ption Bade speci,cation Cutter )eedin speed Cutter /o%in speed rane Cuttin ent( Cuttin 'idt( Cuttin (ei(t Cuttin ane Repeat ocatin ent( toerance Cuttin pro,e sur)ace pane Cuttin ane toerance Cuttin pro,es sur)ace rou(ness Contour di/ension Wei(t

!05V *58 22.2 ' Rotar& Speed 2055 rE/in !5.-*' Rotar& Speed "5*5rE/in 5.*:5.0#Pa +5E/in X*55X!5"." Y 125?Standard si8e@ Step ess speed reuation 5:!/E/in 525/E/in /a= *555// /in !+5// at 5J /a= *555// /in -+5// at "*J 1!*// 2!5// "*J:1*-.*J An& ane in t(e rane Z5.2// [5.15// Z*\ Ra12.*]/ +055//1*55//25"5// a4out 2*55$

END MILLIN2 MACHINE S9ecica"ions 1. #ac(ine 'indo' /ac(ine end )ace 2. Super precision /ain s(a)t insured accurate and stead&

E:ui9$en" )ea"ures 1. Used )or processin au/iniu/ pro,e end step )ace and end sot etc. 2. Super precision /ain s(a)t insured accurate and stead& proc essin. !. AdMusta4e processin ane 'it(in !5o  5 'it( reat precision. ". Con%enient too settin due to adMusta4e 'or$ta4e.

*. Too /ain s(a)t is connected 4& s(a)t coupin; t(us t(e /oto r /ain s(a)t rotatin accurac& can not as 'or$i n accurac&. +. Wor$a4e ABD 4ade can 4e adMust ;Con%enient Operation -. Too )eedin adopted inear 4earin /otion pair; '(ic( insure d stead& process. #ac(ine 'indo' /ac(ine end )ace.

TECHNICAL PARAMETER Votae

!05V *5Y

#otor Po'er

1.*W

#otor adMusted tra%e

5:05//

Air pressure

5.*:5.0#Pa

Spinde dia/eter

^!2//

Bade speci,cation

^115//:^255//

Wor$ta4e Di/ension

!-0//!*5//

Process Di/ension

5//"*//255//

Spinde )eedin tra%e

5:!25//

Wor$ta4e Vertica tra%e 5:05// Rotar& speed

20*5rE/in

Sur)ace ars(ness

Ra12.* _ /

O%era di/ension

0*5//-"5//1!55//

Wei(t

225

/ a;is 3a"er slo" rou"ing $achine S9ecica"ions  T'o a=is Auto Water:Sot Routin #ac(ine 1.%arious 'ater roo%e 6 air pressure 4aance roo%e 2.one ti/e ca/p !./i sot

PRODUCT DESCRIPTION 1. T(e /ac(ine is used )or processin %arious 'ater roo%es and air pressure 4aance roo%es.

2. T(e upper one can 4e adMusted )or'ard; 4ac$'ard; up'ard and do'n'ard.

!. T(e upper and  (ori8onta directions can 4e processed 'it( one ti/e ca/pin. It (as t(e )eatures o) (i( eKcienc&; reia4iit&; (i( accurac& and eas& operation.

TECHNICAL DATA Wor$in air pressure

5."5.+#pa

Air consu/ption

!5E/in

Po'er supp&

225V *58

Input po'er

5.*$'2

#otor rotationa speed

2*555 rE/in

#a=:ent( o) roo%e

!5//

#a=:dept( o) roo%e

"5//

#iin cutter dia/eter

`*//

Outside di/ension

2"50+51++5//

'ei(t?a4out@

255$

UP#C DOOR LOC& HOLE DRILLIN2 MACHINE S9ecica"ions

UPVC ?pastic@ 'in:door oc$ :(oe processin /ac(ineE'in:door oc$ :(oe processin /ac(ineE'indo' door /ac(ine

)ea"ures 

Used

)or

processin

%arious

$inds

o) (oe;

roo%es and 'ater:sot on Au/inu/ E PVC 'indo's and doors; 

It (as )eature o) co/pact structure and s/a %ou/e.



Can ac(ie%ed continuous cop&:routin /iin at %ertica direction and (ori8onta direction ?On& )or t(e /iin /ac(ine@

PARAMETER Votae

!05V *5Y

#otor Po'er

1.*W

Air pressure

5.*:5.0#Pa

Dia/eter o) #iin Cutter

^*//

Rotar& speed

2055rE/in

Sur)ace ars(ness

Ra12.* _ /

Cop&in di/ension O%era di/ension Wei(t

255//?Vertica@ !55155//?(ori8onta@ 1555//1155//1*55/ / 2*5

UP#C 0 HEAD (ELDIN2 MACHINE S9ecica"ions PVC 'in:door corner 'edin /ac(ine

1. Wedin PVC pro,e 2. PC contro

)ea"ures  T'o (eads can 'or$ independent& and can aso 4e in$ed; e=i4e co/4ination; (i( 'or$ eKcienc&.

Ri(t (ead coud 4e !5J:105J.

Technical Para$e"ers Input po'er

2.*$'

Po'er supp&

225% *58

Air pressure

5.*:5.0#pa

Air consu/ption

155E/in

Wedin (ei(t

25:125//

Wedin rane

"55:"*55//

O%era di/ension

""55=*5=1-55//

Wei(t

1255$s

UPVC CNC 'indo' corner ceanin /ac(ine Produc" Descri9"ion 1.

#ost sta4e 'eco/ed /ature CNC corner ceanin /ac(ine.

2.

Tota& * cutters 'i 4e auto/atica& ceanin sur)ace; %ertica and inside ru44er. as$et roo%e. No need too c(ane.

!.

Ad%anced IPC controed )u /ac(iner& auto/atica& precise runnin.

".

#e/or& )or +5 pro,e data.

*.

T'o a=is /o%ed 4& ca scre' s(a)t.

+.

Wit(in 2* seconds ,nis( one corner co/pete ceanin.

-.

Can 4e in$ed 'it( (ori8onta 'edin /ac(ine to 4eco/e 'edin 6 corner ceanin production ine )or rand i/aine and (i( eKcienc&.

0.

Specia& e7uipped 'it( po'er:o< protection )unction.

Para$e"er Air Pressure Air Consu/ption Input Votae Input Po'er

5.*:5.0#Pa +5E/in !05V *58 or As Custo/er Speci,cation 2.0'

#iin Cutter Re%oution

2055rE/in

Pro,e ei(t

!5:125//

Pro,e Widt(

25:125//

O%era Di/ension Wei(t

1055b15*5b1055// *0"$

Elec"ric Por"a4le Corner Cleaning Tools for UP#C6P#C (indo3s Main fea"ures 1. Used )or ceanin 'indo' and door corner 'edin sea/ an d tu/or. 2. Ceanin interna ane; e=terna ane and top 6 4otto/ sur)aces. !. Adopt pneu/atic trans/ission.

Technical Para$e"ers Wor$in air pressure

5."#Pa:5.+#Pa

Air consu/ption

2* E/in

Processin pro,e 'idt( !5//:125// O%era di/ension

**5b1+5b15//

Wei(t

".0$

2LA
)or PVCEUPVC 'in:door

Produc" Descri9"ion  T(e /ac(ine is used )or processin t(e a8in 4eads; 'it( t(e cuttin and /iin 4ades; it can ,nis( t(e "*J cuttin o) t'o a8in 4eads in t(e 4ac$.

Technical 9ara$e"ers Wor$in Air pressure

5."5.+ #pa

Air consu/ption

05E/in

Po'er supp&

!05V *58

enera input po'er

5.-*2 $'

#otor rotationa speed

2055 rE/in

Processin rane?ent(@ !251055// Contour di/ension

1!*5*551!*5//

#ac(ine 'ei(t?a4out@

215$

CAP SEALIN2 MACHINE S9ecica"ions

#iin %arious cap:seas o) sidin 'indo's.

E:ui9$en" )ea"ures 1. #iin %arious cap:seas o) sidin 'indo's. 2. uic$ and con%enient cutter c(ane; sa%e i)e c&ce. !. AdMusta4e pro,e eadin pate; on& need to set t(e ocatin 'idt( '(en process di
Main S9ecica"ion and Technical Para$e"er Input Votae

225V *5Y

Input Po'er

5.-*?$'@

#ain:S(a)t Re%oution 2055rE/in O%era Di/esnison

*!5//*!5//1155/ /

Wei(t

155$

TOTAL CAPITAL IN#ESTMENT MACHINER' DETAILS

COSTIN2

Dou4e /iin sa'

1512*5

3nd /iin /ac(ine

*0*555

! a=is sot routin /ac(ine

152!-*

oc$ (oe processin /ac(ine

2!"555

 T'o (ead 'edin /ac(ine CNC corner ceanin /ac(ine Porta4e sur)ace corner ceanin too a8in 4ead sa'

-*555 0"02*5 1*55 2"!-*5

Cap seain /ac(ine

-0555

Co/pressor

!12*5

#isceaneous toos

+2*55

TOTAL

=.>?,0-

#ACIN3RQ COSTIN

"0-12*

33CTRICA INSTAATIONS

*-*20

3RR3CTION CAR3S

2!!02

 TRANSPORT AND PAC3#3NT 3ASIN 3P3NS3S

TOTAL PLANT E@PENSES

*-*2.0 !+5555 ++!-00

SUPPLIERS O) PLANT 6 MACHINERIES Indira aencies:/ac(iner&: %iMa&a'ada. Sai c(iranMee%a enterprises:/ac(ine toos: %iMa&a'ada.