Trutzschler Blowroom

Blow Room

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B R Tc

B R Tc

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Quality, value creation, lie cycle costs

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Typical installation in stallation conguration

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Trützschler blow room components

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Technical data

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Quality, value creation, life cycle costs Specific StrengthS of trützSchler CoTTon qualiTies Change, BuT youR demand on ConsisTenT yaRn qualiTy Remains The same. Ctt qalt ay; mtm th  d t d cat agmt, th tm d t hydw. Th challg  t ach tcla b ppaat wth tllgt lt. Tützchl blw m lt cmb ladg dg tchlgy, at pw ad qalty. Th allw y t pay attt t y qmt tad  chagg ctt qalt.

FiBeR pRiCes aRe inCReasing – how aBouT youR value CReaTion?

The BesT pRiCe BeComes appaRenT aT aT The end, noT aT The Beginning. Admittedly: At frst glance, Trützschler

A ptmal al cha  th pqt  maxmm cc. Th llwg appl: Wth cag aw matal pc ach ddal b bcm m alabl. Hc, y blw m hld pd mmm wat qatt ad maxmm aw matal tlat, hlpg y t ach hgh pt. Tützchl ppt y  th – wth plat ccpt that pt cmpact, pdct capacty, pdct qalty ad ccy, ad wh m mdl ca b ddally cmbd.

ytm tchlgy m t b hgh-pcd. Hw, t  tllgt mltpl  ad th tmt pay  y qckly. May   blw m mach pm al tak at c, th lmatg th gcatly hgh tal tlay  ctal ddal mach. Th bttm l  that Tützchl tchlgy  dtly a gd al, al gadg matac ad gy cmpt – kywd 'L cycl ct'.

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Trützschler blow room lines are always made-to-measure. Whether processing man-made bers, a ew hundred or several thousand kilos per hour, Trützschler oers an ecient solution or every application.

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There is more to it than the purchase price trützSchler technology obtainS convincing reSultS on life cycle coStS Tützchl tallat ha a ht reTurn on invesTMenT. ra  th a  tllgt dg, m tha 120 ya  xpc wth phtcatd ctm ad ct mpmt t. Th ha mad Tützchl th at lad , bttg  clt thght th wld. i act, wh aw matal pc a hgh, Tützchl tallat a th pqt t pdc tp-qalty pdct ad makt thm at a pt.

T dmtat th ag pttials that are possible with Trützschler tchlgy a cl t pactc a pbl, w ha dd a ctal "pg mll xampl". Th ctt mll at 14 cad, ach cad pdcg 140 kg/h dg 8,000 patg h p ya, whch cpd t a aw matal   appx. 15,680 t. All  th llwg ptmt aaly a  c t th "pg mll xampl".

Th ag  th pg mll xampl tat alady wth th tmt  bldg, mach ad lt ytm: 426,000 us$. Ccg patg ct, aal ag  p t 226,000 us$ ca b ald.

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spac aving

Mlt Fncton sepaato sP-MF t 

othr aving

Two compaon ntallaton wth

th poble to ave 3,000 m³/h and

in addton, thee ae avng that

1,000 kg/h each eqe abo t 1,200 m². A Tützchle compact ntallaton wth 2,000 kg/h eqe abot 840 m².

wth the dect coplng o cleane and mxe an addtonal 4,000 m³/h,

ae not o eay to etmate. What

o ntance. Th ave abot 14,400 us$ n nvetment cot and

1. invetment n bldng savng o 360 m² bldng aea á 560 us$ = 202,000 us$ 2. rnnng cot o bldng

9,940 us$ /yea n opeatng cot.

– whch  eqpped wth thee

Jt 0.4 % le wate on the cleane

deent eno.

elt n annal avng o 107,000

lghtng, etc.) ae alo edced by

us$ at a cotton pce o 94 usct/lb

14,700 us$ /yea

and condeaton o evene geneated om the wate. Th, the

Fo 2,000 kg/h ally 2 – 3 blow oom

ton agant oegn fbe wth t Foegn Pat sepaato sP-FPu

optial u f raw atrial

The nnng cot (mantenance/

machin aving

 the cot o a clam om oegn fbe? • Trützschleroffersthebestprotec -

Tützchle blow oom pay o tel n a hot tme. (ee page 32)

lne ae needed. Wth Tützchle, one compact lne wth one bale wok-o  fcent. Th edce nvetment by

A compact blow oom eqe le

210,000 us$ and moe.

machne and theeoe le elect-

elctrical nrgy aving

What  the cot o a clam om blendng eo? • Trützschlerberblendinginstalla- ton gaantee +-1 % accacy. What  the cot o a clam om exceve nep n the yan? • Trützschlercompactinstallations peom gentle fbe cleanng.

cal enegy. Added to th ae the Filtr capacity aving

edced conmpton o demand-

sometme t  not abot money,

The Tützchle compact ntallaton

contolled an on the sP-MF and

bt athe abot long ctome

eqe abot 30 % le flte capacty.

the elmnaton o condene o

de to ch nneceay clam

Wth the demand-contolled an o the

cleane eedng. in o ntallaton example, th add p to abot 36,200 us$ / yea

The spinning mill example is identied on the ollowing pages by this symbol:

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Perfect quality iS not a matter of Size Th q Tützchl cmpact ccpt al hgh pmac wth mmm pac qmt. Th y ca pdc 1,200 kg/h  2 ,000 kg/h wth ly  l  dg 365-day pat. Whth y a plag t xpad pdct  xtg aclt   a

w bldg, th dcd pac qmt   cmpact blw m wll dtly a pac ct. o mall dmd w bldg, th atally al appl t bqt g ct.

Th „ct“  th tmd pac cmc  Tützchl cmpact tallat l   cmpt:

B R Tc

1. B  (pag 26) Gtl bal pg  th pqt  a hmg tt fw, ad th  ptmal dwtam pcg. Wth tw pg ll, th labl Atmatc Bal op BLenDoMAT Bo-A  patclaly gtl t th b. Th pblty  plag th t wth a gl  dbl w bal lay-dw abl pct adapt t th patal cdt. Jt  gl BLenDoMAT Bo-A ca d p t th cla  pg l. 2. itt rtct (pag 28) Th ptct  th tallat  a ctal apct  pdct. Th Mlt Fct spaat sP-MF m hazad hay pat ad mtal pat m th pdct fw. smltaly, t tak ca  th ct  BLenDoMAT Bo-A ad tal dt mal. Th adatag  th w xcl Tützchl ccpt a tcabl ag ccg pac, pat ad matac ct, a wll a lwd gy cmpt d t dmad-ctlld a pd.

The Trützschler compact blow room or 1,200 kg/h (top) and the Trützschler compact blow room or 2,000 kg/h (bottom)

3. mx  c (pag 34) i th cmpact l, th itgatd Mx MX-i dctly d th Cla CLeAnoMAT CL-C 3. othw qd cd ad dg t a lmatd. Th ma lw pw cmpt. Th   tapt a ad th acatd cad lt ladg a al lmatd. Dpdg  th matal, th CLeAnoMAT Cla ha tw t  clag pt. 4. Fr rt rt  t r (pag 36) Th g pat paat  th seCuroProP   plad lght t claly dtct ply "bl" bjct ch a l  PP pat. Fg pat ad,  patcla, g b  th aw matal a dtctd at a aly tag ad paatd m th matal fw. Th Tützchl g pat paat a pctly tgatd  th cmpact l. F  dt mal, th seCuroProP sP-FPo  qppd wth a dt mal t. Th Fg Pat spaat seCuroProP sP-FPu ca b cpld wth Dt spaat DusTeX DX.

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B R Tc

Small + intelligent – thiS iS how the clear line towardS SucceSS lookS A wld-xcl at m Tützchl g y acc t ptmm aw matal tlat: th Wat s WAsTeConTroL Br-WCT. it  ath mlt  Tützchl  clag tchlgy: sc t tdct, th WAsTeConTroL ha bght abt a g  pdc-

tty  ladg pg mll ad th wld. ug WAsTeConTroL wth a Cla CLeAnoMAT  mmm b  th wat. it ptcal mag ytm dtm th wat qalty ad t th dfct blad  th cla  ch a way that ptmal clag  achd wth mmm l  gd b. Jt a 0.4 % ca 

gd b yld wh pcg 20,000 t/ya  aw matal allw WAsTeConTroL t a abt 250 bal  aw matal/ya. At a ctt pc  94 ct.lb, th cpd t ag  108,800 us$ (pag 30).

B R Tc

WASTECONTROL can be operated in three basic settings: Economy: Minimum ber loss – maximum eciency Balance: Best compromise between eciency and quality Intensity: Maximum degree o cleaning – highest quality

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B R Tc

See more, discover more – thiS applieS alSo to foreign part Separation Wht  blachd b ad tapat l d m packagg pt a gat qalty k: Th th th pat gt t th pdct pc, th gat th damag t th al cat achd th a. Th, wh ha th ablty t dtct m tha jt cld bjct dg g pat paat ha a cla cmc adatag.

Th  pcly what th g pat paat  th seCuroProP  ha t  y. Thy dtct ad lably paat  wht ad tapat patcl. Th appl t:  PP  Pe l  Pes  Blachd ctt thad

Th pattd Tützchl tchlgy  bad  plad lght. it cat a cl dtt that abl th cama t claly dty ply "bl" bjct. (Pag 36) Th tact  th P mdl wth plad lght, th cl mdl ad uv mdl  q ad lt  th hgh dtct at.

B R Tc

The touch screen allows simple optimisation o the settings and adaptation to the corresponding cotton quality.

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B R Tc

4 x 3 x 1 x 3 x 4 x 5 x 4 x 3 possibilities* after all, every cuStomer iS unique Wh dcdg  y ddal blw m th   thg y ca dtly d wtht: tchcal tct that q y t adapt t tchlgy ath tha th th way ad. Tützchl   a dt appach. Wth  blw m l w  y al pt  ach ddal tag:

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o b

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prtct c

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C  

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mx

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F

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srt  t r

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Ctr

W wll b happy t hw y th cmbat that  dal  y. o th llwg pag w ha plad typcal tallat by way  xampl. *) 4 Bale openers 3 Separators 1 Pre-cleaner 3 Mixers / storage 4 Feeding units 5 Openers / cleaners 4 Tut blenders 3 Foreign part / dust separators

B R Tc

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B R Tc

The perect cotton installation – as large as necessary, as short as possible Sliver waste Waste opener BO-R

Electronic Metal Separator SP-EM

Fans, condensers, air separators or material separators or material transport are not listed.

Cleaned waste Heavy part separator SP-IH

Universal Bale Opener BO-U

Cotton bales Autom. Bale Opener BLENDOMAT BO-A

Multi Function Separator SP-MF

A ctt tallat hld ly ha mach that a actally cay. Ay pl agggat ha a gat mpact  p mb. o Tützchl tallat, ctt  alway gtly pd  mall tp. All mach a cally cdatd. slctg th cct cla  a cmbat  tw cla dpd  aw matal ad pdct tpt. i addt t th pmay tak  clag, Tützchl blw m atally pd ptct agat mtal  hay pat,  hgh pmac dt mal ad paat  g pat.

Automatic Bale Opener BLENDOMAT BO-A

Pre-Cleaner CL-P

qt rt r t trt i tm  bal laydw ad wk-, th Atmatc Bal op BLenDoMAT Bo-A allw tally ay tp pt. Th ual Bal op Bo-u  dal  addg clad wat. Th Wat op Bo-r  d t ppa l wat  ch a way that t ca b d t th pdct fw pctly ad ly mtd. T a-Rr Th Mlt Fct spaat sP-MF cmb all lat ptct ct, cldg tal dt mal. Th, th bqt clag l  aly ptctd  at pdct at  2,000 kg/h. i xcptal ca th pcal paat a cmmdd.


Pre-Cleaner CL-P

B R Tc

Integrated Mixer MX-I

Feeding Unit FD-T

Universal Mixer MX-U

Fbr-r r-c Wh gtl mal  ca ctamat m th aw matal  qd, th P-Cla CL-P  a dal addt t th cmpact l. Ptd  t  th mx ad  cla, th ca-tctd clag ll pd a y gtl tal clag. pr xr Th itgatd Mx MX-i  dal  cmpact tallat c t cct th mx dctly t a cla. i tw cla q paalll dg, th ual Mx MX-u a al a gd pt. Bth mx at th am mxg ccpt that  pct hmgat  th tt.


CLEANOMAT CL-C 1

Foreign Part Separator SECUROPROP SP-FPO

CLEANOMAT CL-C 3

Dust Separator DUSTEX SP-DX

CLEANOMAT CL-U

Foreign Part Separator SECUROPROP SP-FPU

17

High Production Card TC 11

C – t  t Wth t p dl ll that  gtl t th b, th CL-C 1  a pcalt  mdm t xta lg tapl ctt. At th am tm t ach a hgh dg  ctt pg. Wh t cm t tgly ctamatd ctt, th CLeAnoMAT CL-C 3 pt th ptmal lt, whlt th ual Cla CL-u ca hw  t tgth  all tadad applcat. s tct   rt  r rt Th Tützchl sP-FPu  a al ytm wth cl mdl, uv mdl ad PP mdl. it pt th mt cmcal cmplt lt  may tallat cgat, patclaly g pg. Dpdg  th pcg, th hgh pmac Dt spaat DusTeX sP-DX ca b cctd dwtam. Th dt mal ct  alady tgatd  th Fg Pat spaat sP-FPo, patclaly    t pg mll.

Cleaner CLEANOMAT CL-U

Foreign Part Separator SP-FPU

Card TC 11

18

B R Tc

Man-made ber opening – customised preparation for the perfect carding result Compact Bale Opener BO-C


Feeding Unit FD-U

Feeding Unit FD-O Universal Bale Opener BO-U

Autom. Bale Opener BLENDOMAT BO-A


Trunk Feeder FD-T

Man-made ber bales

Th ha  ma-mad b  ht tapl pg ca. s d th mb  aalabl b typ. Th aty  applcat ag m th mall l t d a gl cad t th hgh pdct l wth m tha thad klgamm p h. Tützchl mdl pd a ctmd lt  ach applcat.

m r ttc F lag ct lt, th Atmatc Bal op BLenDoMAT Bo-A  th pd chc. A lag bal lay-dw  gd bldg,   th cpdg bal ha aat  matal mt  appld g agt. F mdm-zd pdct th ual Bal op Bo-u  dal. F mall pdct, .g. wh dg ly   tw cad, th Cmpact Bal op Bo-C  th mt ct lt.

Condenser BR-COU Automatic Bale Opener BLENDOMAT BO-A

B R Tc

19

Fine Opener TO-C

Universal Opener TO-U

TUFTOMAT TO-T 1

g b r r cr r Dg pcg  ma-mad b, th hmgat  th matal  t glctd. Th mt ctt  vc a m bal t bal. T pdc pctly m cad l, th mt b cmpatd by a mx,  tac th ual Mx MX-u. F t t  tt t  Th dt d a aalabl t d th Tützchl p. Fb qg addtal pg ca b pctly ppad  th  pg pc wth Fdg ut FD-o.


High Production Card TC 11 S

All th ma-mad b a taptd t th cpdg  p th a Tk Fd FD-T  Fdg ut FD-u.

sctb r   Th lct  th  p dtm th dg  pg. A mth  lczd plyt b  a tcl b q hadly ay pg. i ctat, a dll c b  plyppyl b q m t pg. T mt th dt qmt, th Tützchl p pgam  th dt p typ.

Trunk Feeder FD-T

TUFTOMAT TO-T 1

Card TC 11 S

20

B R Tc

Recycling waste means saving costs

Waste Universal Bale Opener BO-U

Heavy Part Separator SP-IH

Th cy  gd b m blw m ad cad wat ca gcatly ca th all ccy  th pg mll, pcally  tm  hgh ctt pc. Tützchl  mall cmpact tallat, tgatd  a gl pg mll, bt al lag hgh-pmac

Pre-Cleaner CL-P

Fxb r t b o tgatd tallat th wat  ally dctly ckd  th plt  th ctal lt ytm ad wadd t th cyclg ytm. o atakc, ctal tallat a ual Bal op Bo-u  d. it al  p-bldg  th a wat.

tallat  ctal wat pcg. Rb  rt rt Ptctg th tallat m hay pat   patcla mptac dg wat pcg. Hc t  abltly cay t pd a hay pat paat, ch a sP-H.



Pre-Cleaner CL-P

B R Tc

Heavy Part Separator SP-H

Feeding Unit FD-R Waste Cleaner CL-R

wt c tc Th tchlgy  wat clag  htly dt m ctt clag. Th   ctt cla pt th ly a altat pt. Takg qalty ad ccy t cdat, th pd pt  alway th Tützchl Wat Cla CL-r, d by a Fdg ut FD-r. ital p-clag tak plac alady  th dg t. Addtal clag  pmd by  pg ll cctd t ach th.


Bale press


srt   b br. i thy th pblty xt t d th clad b back t th pc l. i pact, hw, pg th b t bal ha p ccl. Thy ca th b ld, d  ath pdct l   th bal laydw  th am pdct l.

Feeding Unit FD-R

Waste Cleaner CL-R

Bale Press

21

22

B R Tc

The ne art o tut blending Sliver waste Waste Opener BO-R

Electronic Metal Separator SP-EM




Feeding Unit FD-T

CLEANOMAT CL-C 3




CLEANOMAT CL-C 1

Cleaned waste Foreign Part Separator SECUROPROP SP-FPU

Cotton bales

Man-made ber bales Universal Bale Opener BO-U

Dosage Opener FD-S Fans, condensers, air separators or material separators or material transport are not listed.

Component Balance BL-CB

T at l t ly  pdcg a pctly hmg tt bld, bt al  achg ccy. Th qmt cat b mt by a tadad tallat. Whth mall lmtd lt wth 5  6 cl a qd  ct plyt/ctt bld, th cpdg tt bldg

Fxb br rrt The entire product range o bale work-o machines, pre-openers and cleaners is o course also available or tut blending installations. When cotton is added it should be completely cleaned, dedusted and ree o oreign parts beore blending with man-made fbers is perormed.

tallat mt b hghly fxbl. Fxb  Th t tp  tt bldg  th xact dg  th bldg cmpt. Th appl t a 99% bldg at th am a t a 1% bldg at.


Weigh Pan Bale Opener BO-W Multi Function Separator SP-MF


B R Tc

High Perormance Weighing Feeder BL-HW

Tut Blender BL-FC


Extra Precision Weighing Feeder BL-EW

Feed Trunk FD-T

High Production Card TC 11

TUFTOMAT Opener TO-T 1


Weigh Pan Bale Opener BO-W

F hgh pdct at th  a chc btw th atmatcally d Hgh Pmac Wghg Fd BL-HW ad th maally d Wgh Pa Bal op Bo-W. Th exta Pc Wghg Fd BL-eW  d  lw bldg at. F y mall lt  y lw pdct at, th Cmpt Balac BL-CB  th mt cmcal lt. it  al td  p-bldg.

CLEANOMAT CL-C 1

Fxb t Th cd tp  hmgat  th tt. Th  bt d wth ctlld mxg. Dpdg  dwtam mach, th ual Mx MX-u  th itgatd Mx MX-i a d. Bth a bad  th pcpl  tk mx. Fxb   i pcpl, all Tützchl pg aat ca b d h. Th pd chc, hw,  th TuFToMAT op To-T 1.

High Perormance Weighing Feeder BL-HW Trunk Feeder FD-T


Tut Blender BL-FC Waste Opener BO-R

TUFTOMAT Opener TO-T 1

23

24

B R Tc

Basis or economic success and high yarn quality: Technical details and intelligent solutions

B R Tc

26

Bale Opener – maximum fexibility up to 2,000 kg/h

28

Installation protection – Protection o production line

30

Cleaner – Optimal use o raw material

32

Waste recycling – each additional percent o bers increases the prot

33

Opener – specially adapted to dierent bers

34

Mixer – maximum homogeneity, reproducible at any time

36

Separators – Protection against oreign parts

40

Tut Blender – perect homogeneity even when adding smallest portions

44

Control systems – as fexible as the requirements in the spinning mills

25

26

B R Tc

B or

Installation Protection

Cleaners and Openers

Mixers and Feeders

Flexibility has a name: Automatic Bale Opener BLENDOMAT BO-A o t t t c Tw pg ll  m pdct ad tt z spaat lay-dw  dt ctt qalt  dt l  pbl Dct wk-  cmpt wth tt-bldd qalt •

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s  cr rt Flly atmatd bal wk- Atmatc adaptat  tal pd itt pat ad tch c w Mmal matac Wk aa cd by lght ba ytm • • • • •


i tm  bal lay-dw ad wk-, th BLenDoMAT Bo-A  maxmm fxblty wh pcg: • • • •

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Pdct capacty p t 2,000 kg/h Wk-  1 t 3 bal gp slct wk-    bth d Lay-dw (p t 200 bal)  lg, attdd pat (p t th l mltaly) Pcg  dt bal hght F wkg aa t lay dw a cmplt  t  bal: Wkg wdth max. 2,300 mm ad mach lgth  50 m ad m Ctat pdct ll  bth tal dct

Travel direction to the right: The let roll is lited.

Travel direction to the let: The right roll is lited.

attc tc-r   r Dpdg  th tal dct  th mach, th ppd pg ll a ltd, th allwg th tth t wk c  ad c ppt th tal dct  th mach. Th lt  ctt tt z ad m pdct dtbt btw th ll. T ach th gtl wk- ad m dg  pg, th BLenDoMAT Bo-A  a atmatc wtch- ly d by Tützchl. B bt: g th tatal pd  th pg ll pt wa-t bakg ad acclat at ach bal paag. lr b - t fxb t Th lag wkg wdth  th BLenDoMAT  1,720 mm  2,300 mm allw lay-dw  p t 150  200 ad m bal (mach lgth  50 m). Th BLenDoMAT Bo-A ca lctly pc bal    bth d  th tack.

Separators

Tut Blending Installations

Control Systems

Technical Data

B R Tc

Compact and economic: Hopper Feeder Bale Opener

rgadl  whth atal  ma-mad b a pd – th Tützchl Hpp Fd Bal op Bo-u ad Bo-C mp wth th apppat fxblty ad hgh cmy  a cmpact tct.

ur B or Bo-u Whth a pplmt t Bal op BLenDoMAT Bo-A  a dpdt altat  mall lt – th Bal op Bo-u cmb pwl pmac wth cmc ccy: spcc mxg  dt matal fw by ma  addtal dg t Dd addt  clad wat ad -dg  l wat slct lay-dw  bal lay/bal eay t cmb wth cla ad p •

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Universal Bale Opener BO-U (shown here in version with two trunks)

•

wt or Bo-R Th Wat op Bo-r  dally td  dg mall amt  wat, ch a cad ad daw am l. it pcally dgd tchlgy  m dg  wh dcg pdct t 5 kg/h. Cct B or Bo-C Th Cmpact Bal op Bo-C  pccally dgd  pg  ma-mad b at lw ad mdm pdct at p t 300 kg/h. it allw hght fxblty  mallt pac by dct dg  ddal cad/mall cad gp.

The BO-R reliably opens sliver waste as w ell.

The Compact Bale Opener BO-C is ideal or eeding a small man-made ber installation and can directly eed an opener.

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B R Tc

Bale Openers

itt prtct


Mixers and Feeders

An economic installation protection assures production Th mdla Tützchl ytm bg at th dc pc tag: ptam m th cla t ptct th mach ad at th d  th clag l t mp b pty (pag 36-39). Th  wh th ky t ptmal tlat  th matal l ad th t cg cmc adatag. Th dal cmbat ca b lctd m th lag lct  Tützchl paat: Mtal ad hay pat Cld, wht, tapat g b • •

Rc r ct t t mt Fct srtr sp-mF Th Mlt Fct spaat sP-MF – whch wk lably  at pdct at p t 2,000 kg/h –  ptd at th tat m Atmatc Bal op (Bo-A) t clag l. A tgatd mc-cmpt ctl ytm ctl all ct: sct  BLenDoMAT Bo-A Hay pat paat Mtal paat Dt mal/a paat Wat dg • • • • •

Ctat a pd r n e o i t w o p P m u s n o c

o pt i m i sed f a ns

1. sct Th Atmatc Bal op BLenDoMAT Bo-A  dctly ckd . egy ct a al cdably dcd cmpad t ctal lt: Thy q cd ad bt a t pat at hght tpt ll t  labl matal tapt  at th tht pt  a bal ctt. Wth Tützchl, a gl a  ct t lably gat a a fw that  alway wth dal lmt – dpdt  wh th BLenDoMAT  ctly wkg.

er  p eed

Ctl ytm

A lm spd

Bo-A

A lm Fa pd

= ctat = aabl

2. h rt rt A pcal a pd ctl allw th hay pat paat t ach a ptmal ccy ll at mmal gd b l. Th hay pat a atmatcally xtactd ad d t a wat cta d ctat wkg cdt.

sP-MF

Energy savings with SP-MF

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The Multi Function Separator SP-MF combines many unctions in a compact orm. It is prepared or the integration o re protection devices.

10

1 Th matal  ckd  a Atmatc Bal op BLenDoMAT Bo-A 2 Th atmatc ctl  th a  m a lm 3 A w gdg pl ha b dlpd  th adyam c hay pat paat 4 Th ctagla dct  ppad  pak dtct 5 Th dty a  xtactd  th a paat 6 Th mtal dtct dtct all typ  mtal 7 Th xtact fap d t wk wth p-td pg, bt  actly pd ad cld 8 Th xt mach (.g. a  t  mx) ck  matal 9 A fap cy th paatd hay pat t th wat cat 10 Bth wat cat a gly dmd 11 Th xtghg dc ca b tgatd h 12 H th hat   mtg th wat cta ca b tgatd 13 Th dty xhat a  d t a lt ytm 14 opd wat m th Wat op Bo-r ca b d back wtht a addtal a

Separators


Control Systems

Technical Data

B R Tc

Special machines and components

3. ar rt Th tgatd a paat ctbt cdably twad cag th cmc ccy:  ctal ytm, th t a fw  wadd m bal p t lt ytm. Tützchl pa th ma a ct  t th xt mach. oly a mall pat  th a pa thgh th a paat t th lt; th t ca b dcd by appx. 3,000 m 3 /h.

Rb t rt: sp-em Th lctc Mtal spaat sP-eM ppt th ptct  cla ad cad m mtal patcl. it  talld dctly at th tac btw bal wk- ad mx/cla. Matal tapt  th tak  by th dwtam mach. Adatag: it ha  xhat a ad d t q ay lt capacty.

4. Fr rtct Th Mlt Fct spaat sP-MF  ppad  th tallat  ddal  ptct dc. Electronic Metal Separator SP-EM

5. mtr rt Th Mlt Fct spaat sP-MF lably ptct cla ad cad m mtal patcl: A  that d th ctagla b chal dtct th mtal patcl. Th bqt xtact fap  a pcal Tützchl dlpmt. it act y qckly  bth dct, bca t  actly md. i addt, th ctmay wa-t pg p-tg   lg qd. 6. wt  Th -calld t wat, ch a pd cad ad daw am l, ca aly b d back wtht th ally qd a: it  ckd p tgth wth th ma matal fw. Th, t pa thgh th t mach ad  al chckd  hay pat ad mtal patcl.

Savings potentials o the SP-MF

h rt rt: sp-h Th Hay Pat spaat sP-H paat hay pat m th tt fw ad cy thm t a wat cta. it  matac- ad q  lctcty. Th sP-H cmb gd ptct agat hay pat wth a mmm  t ad  addtal patg ct.


itrt rt sp-ih Th itgatd Hay Pat spaat sP-iH  dctly mtd  a ual Bal op Bo-u  d a Cd. sct cc at a ght agl  that th hay pat all taght dw. Th   mpl ad chap way.

Wth th Mlt Fct spaat sP- MF, th a cdtg ytm ca b dcd by 3,000 m3 /h. Th a abt 6,480 us$  tmt. Th dmad-ctlld a  th Mlt Fct spaat sP-MF a abt 4,350 us $  gy ct p ya. – 8,400 patg h/ya – 0.17 us$/ kWh – 2,160 us$ lt ct/1,000 m3 /h – 1 kWh p 1,000 m 3 /h

Condenser BR-COU and Integrated Heavy Part Separator SP-IH

Bc rtct t tc rtc: BR-mT A Magt Tap Br-MT ttd t th ppl  bac ptct agat magtc patcl that a t tck  matal tt. Principle o Magnet Trap BR-MT

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30

B R Tc

Bale Openers


Cr  or

Mixers and Feeders

Intelligent cleaning: WASTECONTROL saves up to 450 bales/year Th wld-xcl at m Tützchl g y acc t ptmm matal tlat: th Wat s WAsTeConTroL Br-WCT  cct wth th Cla CLeAn oMAT. it ptcal mag ytm dtm th wat qalty ad atmatcally t th cla  ch a way that ptmal clag  achd wth mmm l  gd b.

Small and intelligent: WASTECONTROL reduces waste and lowers raw material costs.

prct c  t k t ct rct Ctt qalty chaacttc ha chagd mly  ct ya: Whl th p tah ctt dppd mwhat, th pctag  p ha . Ctt ctag hydw q a apppatly adaptd clag tchlgy wtht glctg b ptct. Tützchl ha dgd t CLeAnoMAT ytm pcly  th w qmt. T trt  t CleanomaT t: optmal pg ad clag cmbd wth xtmly gtl b tatmt  at 1,000 kg/h ad m optmm clag at all tm: iddally adjtabl dfct blad  ly lctabl dg  clag –  at g pdct Pct adaptat t y ctt by ma  pcally dlpd dl ad aw tth ll rapd aw matal adaptat wth tly aabl ll d (1 ad 3 ll cla) Cla mach d t dct ct allw  tbl- pcg  tcky ctt Gat ya qalty ad mpd g bha  oe ad g pg thgh pcc pmat ddtg  th ctt rdcd matac tlay wth blt d ad matac- mt Pc ctl ad pmat mtg wth tgatd Tützchl mc-cmpt

ecc t t Wh th cmcally ptmal pt d t b achd btw dg  clag ad b ptct, th CLeAnoMAT cla lad th way  th apct: Ft  all, th clthg  ca m ll t ll. scdly, th agl  th clthg tth ca wth ach ll. Thdly, th pd btw th t ad lat ll ca ctly. Th cgat  ly d by th CLeAnoMAT ytm.

Increasingly ner clothing and steeper angles o the clothing teeth rom roll to roll

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Save 35,000 US$ in energy costs At 140,000 US$ aal ct  lctcty, th ag pdcd by th CLeAnoMAT ytm  cmpa t a ctal clag l amt t 25 %.

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100 % 80 %

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60 %

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The unique technology o the adjustable defector blades controls the waste quantity.

40 % 20 % 0% spac qmt

elctcal gy

A qmt (lt)

Cmpa tallat CLeAnoMAT ytm

prct  t cr  t ConTiFeed lC-CF T lly tl th pttal  a cla  p l q th pcal ctl mdl ConTiFeeD. F tac, gat clag ccy ca b achd  CLeAnoMAT cla,  at hgh pdct.

Separators


Control Systems

Technical Data

B R Tc

Specialists or clean work

ur cc: CleanomaT ur Cr Cl-u A th am ggt, th w ual Cla CL-u  ally applcabl. it c all tadad applcat ad allw patclaly gtl b pcg thak t th 4-ll d t that   m tght clampg. ital dt mal tak plac alady dg dg. Th dd dg  clag ca b mply ad qckly t. T rt br-r c: CleanomaT pr-Cr Cl-p Wh gtl mal  ca ctamat m th aw matal  qd, th P-Cla CL-P  a dal addt t th cmpact l. F pcg eLs ctt,  CL-P  th l  ct  cmplt clag.

Universal Cleaner CL-U

C    : CleanomaT Cr Cl-C 1 Wth t p dl ll that  gtl t th b, th CL-C 1  al a pcalt  th clag  lg tapl ctt. At th am tm, t ach a hgh dg  ctt pg, whby th pg dg  ptmally td t gtl cadg. Cleaner CL-C 1

T r  cr: CleanomaT Cr Cl-C 3 Th CL-C 3  a tad-al cla dgd  mdm ad ly ctamatd ctt  ht, cmpact l. i cmbat wth th P-Cla CL-P, t ca b d  almt all ctt – a fxblty that pd th pg mll wth tmt ptct ad t lablty.

Cleaner CL-C 3

Pre-Cleaner CL-P

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32

B R Tc

Bale Openers


Cr  or

Mixers and Feeders

Recycling waste means saving costs

Gaining 297,000 US$ rom waste rcg jt 1.0 %  b  th ca   pg mll xampl lt  ag  581.000 us$ at 94 ct/lb. p ya.

sc th aw matal ctt  th ma ct act  a pg mll, ct b cyclg tchlg cagly dcd th cmc cc. Th Wat Cla CL-r  a t at  b cy: it dtgh tl m th CLeAnoMAT cla  th m  tay d, clthg lct ad ll pd. Th lt  a ca  pg ad clag. Th ttg  th ptmal clag dg cpd t that  th CLeAnoMAT . Th pmac

 th CL-r ca b cad a th dg t FD-r: it p ad p-cla th matal, mg ca dt patcl.

itt cct r t c: 1. i wat clag  dctly tgatd t th pdct, th wat  d back t th pc  tac m a ctal lt ytm a a Hay Pat spaat sP-H ad th Wat Cla CL-r. it ca th b d t a bal p  th lay-dw  a ct lt. Wat clag a paat l ct  a ual Bal op Bo-u ad a P-Cla CL-P, whch m ca ctamat. Th cat dal cdt  dwtam clag  Wat Cla CL-r. nxt, dg t a bal p tak plac. 2.

Blow room waste

Fiber yield ater pre-cleaning

Good bers ater waste cleaner

Feeding Unit FD-R – Waste Cleaner CL-R

Separators


Control Systems

Technical Data

B R Tc

The tailor-made opener range

TuFTomaT t Fm al p  all b p t 130 mm t pcal p  Pes/c/acylc ad th ma-mad b, th TuFToMAT ytm  th pct lt  tally y pdct. oth ddal qmt ca b ald by dt pg ll. Universal Opener TO-U

TUFTOMAT TO-T 1

Fine Opener TO-C

universal opener To-u

TuFTomaT To-T 1 Pes/c/acylc F almt all b  ma-mad b ht tapl pg mll Maxmm b ptct

F or To-C Ma-Mad b Dct d wth a ual Bal op Bo-u idal  dg 1  2 cad  tac

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Hgh pmac p  all b p t 130 mm 3 dt pg ll  ach matal ad applcat pp

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Feeding can look this good

Integrated MX-I mixer

Tützchl cla ad p ca b qppd wth a dc. Th ptmal cmbat dpd  matal, pdct ll, pac qmt ad ddal tallat cgat.

itrt mX-i xr Th cmbat  cla ad mx  th bt pac ad gy ag lt, pcally dgd  ctt pcg. it pdc a y hmg lay-dw  th cla.

Opening Feeder FD-O

o Fr Fd-o Wth t tllgt ctct, th FD-o pd th cla  p wth a cla ca  pmac. Trk Fr Fd-T Th mt ct-ct dg pt  th Tk FD-T  cmbat wth a Cla CLeAnoMAT CL-C 1 ad a Cd Br-Coi.

Trunk Feeder FD-T

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34

B R Tc

Bale Openers



mxr  Fr

Controlled mixing instead o mixing by chance

The Integrated Mixer MX-I is coupled to a CLEANOMAT Cleaner CL-C 3

Tützchl mxg ytm  ddal lt  y pg mll ad y tak  th aa  gl cmpt tapl b mxg. impd cmc ccy d t dct cplg  cla ad mx Tal-mad mx z  y applcat Maxmm hmgty d t ctlld, pdcbl mxg um pdct appaac by ptmg th mxt •

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T r trk xr r x t: idal  cmpact tallat: itgatd Mx MX-i (dct cplg  mx wth a cla  p) idal  dg tw paalll cla: ual Mx MX-u (matal  ckd  by dwtam mach) •

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Dpdg  qmt, x  t tk a qtally lld m th tp ad mltaly mptd at th bttm. Th pcpl gaat maxmm hmgty  th mx. i ca  hght qmt  bldg, tw mx a t p   (tadm mxg).

mX-i: T  cr  t i th itgatd Mx MX-i, th matal pa thgh th dctly attachd a t th mxg chamb m ab. Lw-matac tatg fap wad th matal – tatg at th lat tk –  qc t th ddal tk  al tag. i th lw ct  th tk th matal  pad t th mxg cy blt a dly ll ad lag dmd pg ll. At th d  th cy blt, matal m all th tk l  lay  a adwch mat, whch  dal dg  th CLeAnoMAT Cla. Th itgatd Mx MX-i ca b qppd wth 6  10 tk. Th mall aat  ct  p t 600 kg/h, thw th lag dg hld b d.

Separators


Control Systems

Technical Data

B R Tc

mX-u: Fxb trt  r t Wh g th ual Mx MX-u (6  10 tk), th tt al ach th mx a a a. Th dc t Mx MX-i l  th dct ct  th mxg dct d th pg ll. Th ual Mx MX-u wk wth a cld a cclat: Th jctd tapt a  mltaly d  cyg th tt t th dwtam mach. Fd-s: s  r r rt rt T bta a m m matal fw t  pactcal t  mall b t  m clag ad pg l  m dg  dwtam mach. The Universal Mixer MX-U is ideal or eeding two parallel installations.

The Stock Trunk FD-S buers small material amounts and releases them in doses.

The Integrated Mixer MX-I 10 is directly coupled to a CLEANOMAT Cleaner CL-C 3

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36

B R Tc

Bale Openers



Mixers and Feeders

Reliable separation o white and transparent oreign parts and bers Colour module

Trützcr p  + uv 

Trützcr p 

Trützcr uv 

cama. Th th gp  mad p  bght ad tapat g pat that hadly d  cl m ctt ad th a bl t ctal paat (.g. plyppyl (PP)  Pe l). nt  th Tützchl g pat paat  th seCuroProP . T ach maxmm ccy, p t  pcal mdl ca b cmbd ad tgatd: • • • • •

Each o the our pictures shows the same oreign parts. By using dierent sensors and lighting systems, the dierent parts are detected.

The special cameras developed and produced by us or the detection o coloured, light, semitransparent and transparent materials.

i addt t atal ctamat, wht ad tapat patcl (.g. PP  Pe l) t ca qalty pblm  th blw m. Th th g pat gt t th pdct cha, th gat th damag t al cat. Fg pat ad g b mt b ddd t tw cmpltly dt gp: o gp ct  pat that d gcatly m ctt by cl, ctat ad tct ad that a lably dtctd by pcal Tützchl

Cl mdl P mdl uv mdl Dt mal mdl ConTiFeeD mdl wth p ll

dtct rc Th mdla dg  bad  th Tützchl mdl that a tgatd  dt mach ddally   cmbat. 1. Cr  Thak t y hgh-lt 3-CCD cama, th cl mdl ca al dtct wht, tapat PP pat. Th hgh lt  th cama al  th a dtct  ya-typ ad bb-typ g pat. 2. p  Th Tützchl P mdl lably dtct tapat ad m-tapat pat d t t pattd mthd wth plad tamttd lght. Th mak  wh packg d m PP abc a ctad  th ctt. 3. uv  Th Tützchl uv mdl cmplmt th th tw ytm  ca  ctamat wth fct pat m blachd ctt thad, PP  Pes  th ctt.

srtr


T rtr r seCuRopRop Th pattd pc  th seCuroProP spaat  th phycal ppt  platc whch mak thm appa cld  plad lght. Wth a ld  plad lght ad uv lght,   tw pcal cama lcatd  a ctagla b chal ca th tt that fy pat. Th cama dtct th dttd cl  ctat gatd by th plaat  lght plyppyl ad tapat  m-tapat Pe l. F labl dtct, cl ct  jt a w pxl a ct. sct  t crt A ptmal clag l  m tha jt tgg tgth ddal t. it  bad  a all ccpt that q tllgt tgat  th g pat paat.

Control Systems

Technical Data

B R Tc

8

2

1 1

2

11

3 4

9

4

4

5

5

6

10

Plaat lt

Plaat lt

7

Cama

Foreign Part Separator SECUROPROP SP-FPU Lghtg t

Cama

Gla

Cama Gla sct

nzzl bam

Principle o PP detection and separation

ect rt s ma th pd  th g pat. Th, th 64 blw pt dtbtd  th wkg wdth q ly xtmly ht actat. Th dc b l ad cmpd a cmpt. e rtrtt Th pattd seCuroProP ha a mdla tct. Th mak t al tabl  tttg clag l m Tützchl ad th maact. Th, th qalty adatag  pdct ca al b tld  ld tallat.

1 Cama  th cl mdl 2 Plaat lt  th P mdl 3 Lghtg t 4 Dfct m 5 Lghtg t 6 n zzl bam 7 Bckt whl lck  xtact  g pat 8 Cama  th P mdl ad th uv mdl 9 Lghtg t  th uv mdl 10 Lag-lm cllct bag  g pat 11 spd 

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38

B R Tc

Bale Openers



Mixers and Feeders

The newly developed nozzle beam with up to 64 x 3 individually controllable blow points.

Fr prt srtr seCuRopRop sp-Fpo Th seCuroProP ght PP ctamat  a ptmal ma. Th tgatd hgh pmac dt mal mak th lt th t chc  t pg mll. Th cmbat  3-CCD cl cama ad cdatd lght cl allw th dtct  tapat ad m-tapat PP pat a wll a fct pat.

seCuRopRop sp-Fpo Cl/P mdl wth 3-CCD cama uv mdl Dt mal mdl ConTiFeeD mdl wth p ll

Fr prt srtr seCuRopRop sp-pu Th Tützchl sP-Pu  a al ytm wth PP mdl ad uv mdl. Th mach,  tac, ca lly cmplmt xtg paat wth p cl dtct.

seCuRopRop sp-pu ( tttg) P mdl wth 3-CCD cama uv mdl

seCuRopRop sp-Fpu Cl mdl wth 3-CCD cama P mdl wth 3-CCD cama uv mdl

srtr


Control Systems

Technical Data

B R Tc

Fr prt srtr sp-Fpu Th Tützchl sP-FPu  a ally applcabl ytm wth cl mdl, uv mdl ad P mdl. it pt th mt cmcal cmplt lt  may tallat cgat, patclaly g pg. s   tt tt Th bjct  maxmm g pat paat at mmm b l ca ly b achd wth ddal mach ptmat. Th ctl  th Tützchl g pat paat  maxmm ccy d t: •

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The clearly arranged displays on the large colour monitor acilitates operation and maintenance.

This screen mask is used to activate the basic setting at the touch o a button. Customer-specic optimisation as to part size, contrast and colour are simple to perorm.

Cmph ctal aaly ad tat aaly spaat tattc smpl pat  amla Tützchl tch c eay t dtad c mak  ddal ptmat

Coloured diagrams show statistics on separation unction. Divisions according to size o parts, colour or distribution over machine width acilitate urther optimisation.

mx t r r  rct t i a tgatd lt (.g. sP-FPo)  t appld, th ct dt mal wth a DusTeX sP-DX mach : • •

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•

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Hgh ccy at Lg l  clthg ad pg cmpt impd g bha  th pg mach icad cmc ccy  th all tallat Cla ambt a

Th   patcla adatag t dwtam pcg: Thghly ddtd l  ptmd g bha dg ya mat, .g.  t pg mach, bt al gcatly hgh ccy at (l ya breaks) in winding, knitting, warping and weaving.

2

1 Th a ck th matal  th CLeAnoMAT 2 Th dtbt fap dtbt th tt  th wkg wdth  1,600 mm 3 Maj ddtg  ctd by th tt httg th  ac 4 Th matal dp t th ct ytm ad  taptd t th cad by th tly aabl a 5 Th paatd dt  pmatly ckd 

3

1

5

4

Dust Separator DUSTEX SP-DX

39

40

B R Tc

Bale Openers



Mixers and Feeders

An optimal tut blending installation produces reproducible, accurate ber blends Md tt bldg tallat hld a ky pt  th al cha, bca bldg alt t bcm b ly at hg. A l  pdct at th adacd pdct tag mak all p pdct xp ptl ad  th a "ll ct". That  why th Tützchl tt bldg ccpt l  pdcbl tp bld qalty. Th l-mtg ytm  th pct pd wh bldg atal ad ythtc b  dt lgth,  ad cl.

1 1

3 4

2

5

Tut blending installation or 4 components with waste eeding 1 Th Hgh Pmac Wghg Fd BL-HW a d atmatcally 2 Th Pc Wghg Fd BL-eW  tdd  a xact addt  ty cmpt 3 Wth th maally d Wgh Pa Bal op Bo-W t  pbl t d a addtal cmpt a a cd 4 sl wat  alady bldd matal  d t th tt bldg cy blt by th Wat op Bo-r 5 Th Fd Cy BL-FC 5  dgd  p t x dg pt

mx x ct   rc t  c t Cv  Th dc adatag  Tützchl tt bldg tallat l  th fxblty – 2 t 6 dt b ca b mxd tgth. Th lt  a applcat ag that c ythg m tadad bld (.g. 50 % ctt / 50 % plyt) t th addt  mallt pt (.g. 1% black b / 99 % wht b). Th  ltg bld hw pdcbl hgh-d qalty: F xampl, wh addg ly 2 % acylc b t 98 % ctt, th Tützchl ytm ach a Cv al  l tha 1% (mad  40 wghg).

o Trützcr c r t: Dct mamt  wght Hgh capact p t 2,000 kg/h Pc matac  bldg at Bldg  p t 6 cmpt p pc tp Addt  mallt pctag (p t 1%) Atmatc tag, mpl calbat rcp mmy  qck lt chag Qalty ctl by ma  lt pt • • • •

• • • •

Cb x b t t  rct each Tt Bld Bo-W pdc 400 kg/h ad m. Th hgh thghpt  mad pbl d t th lag wghg hpp ad th ht wghg cycl. A hgh dg  bldg hmgty  d by lctc pc cal that ma dw t th xact gam. prct rct rc r b Bldg dt typ  b  th tt, .g. fax wth ctt, ad th bqtly cadg thm tgth pdc a patclaly hmg pdct appaac. e wth ctcal bld Tützchl tallat ach a abltly m lt: itm dyd t  t itm wh ly  bldg cmpt  dyd Th appl ab all  cmpa t daw am bldg wh dt cad l a bldd at th daw am. • •

Cr  r r b  tt b Cr ct  r r r (20x ct) rk r: vc 35%; t r: ctt 65%

The principle o Trützschler tut blending technology: Creation o precisely dosed layers o dierent raw materials and perect blending o all these layers

1. Dosing

2. Homogenisation

2. Draw rame passage draw rame blend

2. Draw rame passage tut blend

Separators

Tt B itt

T Trützcr tt b cct elctcal wghg cll pd th tallat ctl wth th actal al  ct cmpa wth th tagt al alady dg llg  th wgh pa. A  a th tagt wght  achd, th clg fap ab th wghg cta a ht ad tp th llg pc. Fal wghg cc ly at th wghg cta ha ttld. Th ttg  th bqt wghg cycl a bad  th lt  th al wghg. A ptmat pgam cmpat ay pbl dc btw tagt ad actal wght dg th c  th xt wghg.

Control Systems

Technical Data

B R Tc

Discharge rom a weighing container o the Weigh Pan Bale Opener BO-W

attc tr rt  rrr Btw th dchag cycl a atmatc tag  th cal tal plac at ch tal t l t xt fc  accacy, .g. by dt dpt. Th  cmplac wth bldg at  a lg pd  tm.

A seamless system with individual combination options ot rrt: Ct Bc Bl-CB Th blt wgh  maal p-bldg  d b dg t a ual Bal op Bo-u  Wgh Pa Bal op Bo-W. i m cmpt a t b addd t th p-bldd matal  al Wgh Pa Bal op Bo-W, a addtal Cmpt Balac BL-CB ca b ptd ptam. A p-bld  al cmpt  maally pdcd  th lctc blt wgh. Th qd wght  th ddal cmpt  hw  a dgtal dplay. Th allw cmplac wth th bldg at a wll a tag ad lat tal m th cp tag. Th cmpt balac dl taght t th d tabl  th wghg bal p.

1. Fdg b typ 1 t th cmpt balac BL-CB

BO-W

2. Fdg b typ 2 t th cmpt balac

3. Fdg b typ .... t cmpt balac

4. Ta  p-bldd cmpt t d tabl  a wghg bal p

Function cycle o the Component Balance BL-CB

41

42

B R Tc

Bale Openers



Mixers and Feeders

Customised tut blending installations

prc : w p B or Bo-w Th Wgh Pa Bal op Bo-W  d by had a th d ap. optally, addtal dg a a Cd Br-Coi  al pbl.

Weigh Pan Bale Opener BO-W

High Perormance Weighing Feeder BL-HW

scc t : wt or Bo-R Th dg t  accat addt  pg wat, .g. cad  daw am l, allw ptmal aw matal tlat.

Waste Opener BO-R

Precision Weighing Feeder BL-EW

h prrc w Fr Bl-hw Pmatcally d atmatc wghg d  hgh pdct. prc w Fr Bl-ew Pmatcally d wghg d  y hgh accacy (Cv <1 %) at mall bldg at ad lw pdct at.

Tut Blender BL-FC

h b: Tt Br Bl-FC Th tt bld tak  th tt m all wghg d ad wghg bal p ad bld thm. Matal ct  pmd by th dwtam mach (.g. by a mx). Th tt bldg cy blt ca b dgd  a lgth  2 -6 d.

Separators

Tt B itt

Control Systems

Technical Data

Tut blending installations: consistent approach o quality and economic eciency prc cbrt   ttc tr elctc cal ca b calbatd qckly ad pcly by tg a tadad wght. Th lctc calbat atmatcally; patbad  a almt cmpltly xcldd. Dg pat, tag tak plac lly atmatcally at t tal a qd  at y wghg btw th dchag. Th gaat xact wghg at ay tm dg pdct. Tt bld that wk wth ct matal fw d t allw tag dg pdct ad a th p t fctat  th bldg at.

 tagt al  a wgh pa llg a td ad atmatcally cmpatd dg bqt wghg. Ay malct  pcly lcatd ad dplayd  th c. Malct ca th b apdly ld ad mach aalablty cad.

LINECOMMANDER and WEIGHTCOMMANDER simpliy operation by means o a ormula-library or – as can be seen on the picture – by shit assignment o data.

The visualisation o the installation shows the current operating condition o all machines at a glance.

mr fxbt,   crt: weighTCommandeR lC-w Th cmpt ctl ytm  th tt bldg tallat WeiGHTCoMMAnDer LC-W  tgatd t th tallat ctl. Th w bldg cmbat, a wll a th qd ttg (.g. pdct at) ca aly b lctd  th c. A t  pbl t t th lt data, a patcla qalty ca alway b pdcd at mmm patg . Th, lt chag ca b pmd  a y ht tm. i addt, th WeiGHTCoMMAnDer mp accacy: slght pwad  dwwad dat

qt ctr b   t rrt Qalty dc  m mptat tha  tday. Wth th lt pt gatd by th WeiGHTCoMMAnDer, t ca b p t th ctm at ay tm that th bldg at mt h qmt.

B R Tc

43

44

B R Tc

Bale Openers



Mixers and Feeders

Simple operation and optimal data fow

Trützschler control hierarchy and communication

l

(Ethernet)

lC-i

2 itt

(Ethernet)

lC-TCg TKn-2 (RS 422)

1 mc

0 sr acttr

Tützchl t  cla qmt  th qalty ad ctalty  tallat ad mach ctl: •

•

Detail view o machine

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Flxbl adjtmt t ddal ctm qmt ntwk capablty rlablty  d xtm cdt u dl

ctl. it  md tllgt twk tchlgy ad  maxmm ctal aty ad lablty: • • • • • •

T cmply wth all cta, Tützchl dlp ad pdc t w tallat ad ctl tchlgy c may ya.

itt Ctr lC-i –  cct r t tr Th elctc itallat Ctl LC-i ha b pcally dlpd by Tützchl    pg mll. it lctc  bl t dty a, hmdty ad hgh tmpat. Th LC-i cdat th ct  th ddal mach ad ctl th matal tapt  th t tallat lly atmatcally. Malct  th tallat  ddal mach a gaphcally dplayd, th allwg qck ad pcc act. All aty-lat ct ch a mgcy tp ad d at a hadwa wd; th  a patclaly hgh ll  al-a pmac. Th elctc itallat Ctl LC-i  ptmally td  cdatg ddal mach

• •

smpl cmmg smpl pat wth cl tch c Hgh amt  mat  th dplay u  tatal tadad op ytm Tldag a tlcmmcat Mmm cablg sam pa pat a  mach ctl

Installation Control LC-I – operating unit with colour screen

Separators


Ctr st

Technical Data

B R Tc

srt  tcct itallat Ctl LC-i ca b qppd wth a mdm; th allw  pcalt t al pd mmdat ppt a tldag. Th dc cmmg tm ad  cmptt aaly ad a qck mdy  ay t malct. mtr   c ct All Tützchl ctl  ctat data xchag btw th mach ad th tallat. Th t  pbl,  tac, t ctl ad mt th whl tallat gadg pdct ad matal fw m a ctal pt wth th itallat Ctl LC-i. Acc t ddal mach  pbl at ay tm. each mach  ally al qppd wth a ddal ctl, whch  may adatag: • • • •

opat dctly at th mach sgcatly dcd cablg smpl plag sl-ctad ad cmpltly ttd ctal t

Example o a display or the control o a Bale Opener BLENDOMAT BO-A

Ct rt   b r c All mach  th cla ad p l a qppd wth dpdt mach ctl. A twk cct thm t th ctal tallat ctl. Th mach ctl ct  th am mdl a th d  th cad ad daw am. Th a pa pat ct. A pcal twa atmatcally lcal p-

bl  ad hw thm  th dplay. All pdct pc a wll a pbl malct ca b wd ad dplayd  th c  m lagag. smpl ymbl ad ctal ky acltat pat, .g. wh qck adjtmt  dfct blad  qd  ptmat  clag ccy.

The operating terminal o the Automatic Bale Opener BLENDOMAT BO-A visualises the most important data.

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B R Tc

Bale Openers


Assembly o digital controls at Trützschler headquarters in Mönchengladbach, Germany


Mixers and Feeders

Separators


Ctr st

Technical Data

B R Tc

Continuous material fow means optimum cleaning perormance Ctal tallat pat  a tpad-g ba: th matal tapt  qtly wtchd  ad  d t pdct fctat. rlt: cmcal pdct ad cad qalty k. T  ct pat m th cla t th cad, Tützchl ha dlpd th ual Mdla Ctl sytm ConTiFeeD. it  tgatd t th tallat ctl ad ptmally t th pdct at  th ddal mach. Th adatag  th a a gat clag ccy  a hgh pdct  th am clag ccy. Wh pcg ma-mad b, ConTiFeeD  that th dg  pg ad th th tt z ma ctat.

Production and quality increase due to CONTIFEED LC-CF Th pttal  a cla  p l  btd by ConTiFeeD. F tac, gat clag ccy ca b achd  CLeAnoMAT cla,  at hgh pdct. 100

] % [ 80 y c n e i c 60 f  e g n 40 i n a e l C 20

Ct matal fw ica  clag ccy ica  pdct

Dct matal fw

0 0

1 00

2 00

3 00

4 00

500

600

700 8 00

900 1000 1100 1200

Pdct [kg/h]

The standard CONTIFEED guarantees a continuous and uniorm material fow to the card 1 Matac- tly aabl mt 2 Ctll cldg adjtmt  bac tatal pd ad tagt al 3 P tadc

2 1

ur  r r r A typcal ConTiFeeD applcat  th ctl  a cla  th CLeAnoMAT ytm. i th ca th matal tapt m cla t cad  ctlld by alatg th p  th d ppl ad th all pdct  th cad l a gal. Bad  th data, th ctl ca pd pc, m dg  th tt d b th cad. Th, th   th cad l  hgh tha wth tp-ad-g pat.

3

sc ctr r  ct Tützchl  a   ctl ad pcal cmpt  th ctl ld  plag tallat tald t th qmt  th ld.

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Bale Openers



Mixers and Feeders

Technical data o th llwg pag w pd y wth th mt mptat tchcal data  Tützchl blw m mach. Th tabl wll dtly b l wh plag a w tallat.

Customised planning Th mat  t tdd t plac ctmd plag. o pcalt wll b happy t mplmt y qmt  a w tallat  a pal plag. Ctact .

3D planning o a ber preparation installation

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Control Systems

Tcc dt

B R Tc

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50

B R Tc

Bale Openers



Mixers and Feeders

Automatic Bale Opener Automatic Bale Opener BLENDOMAT BO-A

Frame width

Height

Max. bale height

Machine length min.

Machine length max.

Installed power

Continuous power consumption at max. production

Max. continuous production

Sound pressure level

mm

mm

mm

mm

mm

kW

kW

kg/h

db (A)

1720/2300

2900

1700

10670

50270

11.2/18.2

7.8/12.7

1200/2000

< 70

Length options and max. number of bales for BLENDOMAT BO-A 1720/BO-A 2300 L6

In small rooms it is possible to arrange the working areas in series

L5 50270 mm max.

BO-A 1720 max. no. o bales **

18

26

L5

5810

8285 10760 13235 15710 18185* 20660 23135 25610 28085 30560 33035 35510 37985 40460 42935 45410

L6

44

52

60

68

76

84

92

100

110

118

126

134

142

150

10670 13145 15620 18095 20570 23045* 25520 27995 30470 32945 35420 37895 40370 42845 45320 47795 50270

max. BO-A 2300 terminals bales ** ** = Standard

36

26

36

50

** = Bale dimensions: L 1400 mm

62 

74

84

96

108

120

132

142

156

168

180

190

202

214

B 600 mm

Bale Opener Storage capacity


kg/h

m3

db (A)

2.0

300

1.5

71

2.9

2.0

100

1.0

72

6.7

4.7

1700

2-6

74

Frame width

Total width

Total length

Total height

Installed power

mm

mm

mm

mm

kW

kW

BO-C

1000

1464

52651)

2250

2.9

BO-R

1000

1464

52651)

2250

BO-U

1600

2464

70101)

3000-40002)

Bale Opener

Power Max. cont. consumption production3)

1) with one Feeding Unit BR-FU – with second Feeding Unit BR-FU 660 mm longer 2) without Condenser BR-COI 3) depending on material characteristics

Series/Optional


•

The standard version o the BLENDOMAT BO-A (2300) has a length (L 6) o 23045 mm.

°

It can be extended up to 50270 mm with up to 11 Extension Units BR-EU o 2475 mm each. Universal Bale Opener BO-U

•

Feed table supply

°

One or two Feeding Units BR-FU enable automatic material supply.

°

The eed table can be ex tended with one to three Feed Table Extensions BR-TE by 2, 4 or 6 m.

°

I an opener is directly ed, then the possibility exists to install a Reversing Flap BR-RF or temporary bypass o the opener.

°

Maintenance scaold Compact Bale Opener BO-C / Waste Opener BO-R:

• =

•

Feed table supply

°

The eed table can be ex tended with one to three Feed Table Extensions BR-TE by 2.5 m, 5 m oder 7.5 m

Series

° = Optional

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Control Systems

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B R Tc

Cleaners Frame width

Total width

Total length

Total height

Installed power

Power consumption



mm

mm

mm

mm

kW

kW

kg/h

db (A)

CL-P *

1300

1964

1485

3250

8/11.4

5.5/8.0

800/1000

< 70

CL-C 1

1600

2264

2165

1250

6.0

4.0

1000

< 70

CL-C 3

1600

2264

2455

1250

12.4

9.0

1000

< 70

BR-COI/ FD-R/ * CL-R

1600

2264

3265

4230

14.5

10.1

1000

72

CL-U

1600

2264

1512

3900

6.0

4.0

1200

< 70

Frame width

Total width

Total length

Total height

Installed power

Power consumption



mm

mm

mm

mm

kW

kW

kg/h

db (A)

TO-T 1

1600

2264

2165

1250

6.0

4.0

1000

< 70

TO-U

1600

2064

1100

1250

5.9

4.1

1800

< 70

TO-C

1000

1464

860

1250

2.4

1.7

250

< 70

CLEANOMAT Cleaner

1) without ans

Opener TUFTOMAT Opener

Machine combinations CL-C 1

Machine combinations

CL-C 3

TO-T 1

Total length mm with FD-O *

4030

4320

4030

with FD-T *

2825

3115

2825

* Optional maintenance platorms are available or the Cleaner CL-P and the Feed Devices FD-R, FD-O and FD-T

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Bale Openers



Mixers and Feeders

Feeders Installed power

Power consumption


kW

kW

db (A)

FD-R

1.3

0.9

72

FD-O

2.4

1.7

73

6.6 – 8.6

4.6 – 5.8

77

Feeders

BR-COI

Mixer * Number o trunks

Mixer

Machine Installed height power

Sound Power Max. cont. Max. consump- produclling pressure tion tion weight 2) level

Trunk width

Trunk depth

Width 1)

Length1)

mm

mm

mm

mm

mm

kW

kW

MX-U 6

6

1600

500

2264

5500

4040

4.1

3.0

MX-U 10

10

1600

500

2264

7500

4040

5.6

4.0

MX-I 6

6

1600

500

2264

6000

4160

4.5

3.2

MX-I 10

10

1600

500

2264

8000

4160

6.6

4.6

kg/h

depends on the ollowing machines

kg

db (A)

500

< 70

875

< 70

400

< 70

700

< 70

1) without working platorm. without an 2) depends on opening degree and material type

Dosage opener * Dosage Opener

Working width

Width

Length

Height 1)

Installed power

Power consumption

Max. cont. production


mm

mm

mm

mm

kW

kW

kg/h

db (A)

1200

1664

1100

2980 – 3980

5.8

3.2

1300

< 70

1600

2064

1100

2980 – 3980

5.8

3.8

1800

< 70

FD-S 1) With condenser BR-COI 1000 mm higher

* Maintenance platorms are available as options or the MX-U and MX-I mixers and or the Stock Trunk FD-S

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Separators Frame width

Total width

Total length

Total height

Installed power

Continuous power consumption



mm

mm

mm

mm

kW

kW

kg/h

db (A)

1000

1664

4485

4140

9.0

6.3

2000

76

600

635

1750

3250

–

–

600

< 70

SP-EM

1000

1664

2460

3390

0.8

0.7

2000

< 70

SP-FPO

1600

2264

3930

4280

6.3

4.4

1000

< 70

SP-PU

1200

1864

2800

4130

1.6

1.1

1000

79

SP-FPU

1200

1864

2800

4530

1.6

1.1

1000

79

SP-DX

1600

1864

2150

3110

0.51)

0.4 1)

1000

< 70

Separators

SP-MF

SP-H

Weighing eeder/Component balance Frame width

Total width

Total length

Total height

Installed power

Power consumption

Production up to approx..


mm

mm

mm

mm

kW

kW

kg/h

db (A)

BO-W

1600

2464

7010 1)

3000 2)

6.5

4.6

400

74

BL-HW

1600

2064

1735

4500

3.2

2.2

400

< 70

BL-EW

1600

2064

1735

4040

3.4

2.5

200

< 70

BL-CB

1600

1820

2230

1400

1.3

0.75

300

< 70

Weighing feeder/ Component balance

1) with trunk eeder 2) without condenser

Data or power calculation Material

Cotton Polyester

Level o opening

Frame width

Weigh pan volume

Weigh pan weight

pre-opened

1600 mm

0.56 m3

3.1 kg

ne-opened

1600 mm

3

0.56 m

1.8 kg

pre-opened

1600 mm

0.56 m3

2.2 kg

1600 mm

3

1.4 kg

ne-opened Pre-opened means cotton ater a pre-cleaner and polyester ater the bale opener. Fine-opened material is supplied by a multi-roll cleaner (cotton) or a ne opener (polyester).

0.56 m

53

54

B R Tc

Bale Openers



Mixers and Feeders

Feed Conveyor Frame width

Total width

Total length1)

Total height

Installed power

Power consumption

Production up to approx.


mm

mm

mm

mm

kW

kW

kg/h

db (A)

BL-FC 2

1200

1464

8250

1750

6.7

4.7

800

< 70

BL-FC 3

1200

1464

11750

1750

6.7

4.7

1200

< 70

BL-FC 4

1200

1464

15250

1750

6.7

4.7

1600

< 70

BL-FC 5

1200

1464

18750

1750

6.7

4.7

2000

< 70

BL-FC 6

1200

1464

22250

1750

6.7

4.7

2000

< 70

Feed Conveyor

1) at 3500 mm centre distance

Series/Optional

• =

Weighing Bale Opener BO-W

°

One or two Feeding Units BR-FU allow automatic material supply.

°

The eed table can be extended with one to three Feed Table Extensions BR-TE by 2 m, 4 m or 6 m.

°

Maintenance platorm.

Series

° = Optional

Special controls or many applications Tützchl  a   ctl ad pcal cmpt  th ctl ld  plag tallat tald t th qmt  th ld:

Installation controls: •

LC-I

Installation control

For every Trützschler installation

•

LC-S

Special control

Project and customer-based

•

LC-M

Control modication

Modication o existing controls

•

LC-SC

Control or waste suction

For discontinuous waste suction systems

•

LC-W

WEIGHTCOMMANDER

For tut blending installations as integrated eature in LC-I

Subdistributions •

LC-DC

Subdistribution or cards

•

LC-DD

Subdistribution or draw rames

Machine-based •

LC-CF 2

Modication to CONTIFEED

Continuous material fow control or existing Trützschler machines

•

LC-IK

Connection set

Connection and installation set or the cards or installation in Nep Sensor TC-NCT

•

LC-US

Modication saety equipment

Update o saety equipment or an existing Trützschler machine

Separators


Control Systems

Tcc dt

www.machines-for-textiles.com/blue-competence

Trützcr gbh & C. Kg Txtcbrk P.O. Box 410164 · 41241 Mönchengladbach, Germany Duvenstr. 82-92 · 41199 Mönchengladbach, Germany Phone: +49 (0)2166 607-0 · Fax: +49 (0)2166 607-405 E-mail: [email protected] · www.truetzschler.com

dcr: Th bch ha b catd by  t th bt   kwldg ad wth gat ca. W a hw t labl  ay pllg mtak  tchcal chag. Phtgaph ad lltat a  mat al ly ad m hw pcal ptal qpmt that  t cldd  tadad dly. W pd  gaat  th ct lac, cct, cmplt  qalty  th  mat pdd. All lablty clam agat   th pct ath ptag t matal  mmatal damag cad by th   cclat  th pdd mat,   d t b cct  cmplt, a xcldd. o mat  -bdg. Pt n.: 11026-08/11- · Agt Bkma GmbH, Kld

B R Tc

55

Trutzschler Blowroom

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