Transmision-Q7-0C8

Engine ID

Edition 06.2016

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI A G.

Trusted by over 1 million members

Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.

































00 - General, Technical Data 32 - Torque Converter 37 - Controls, Housing 38 - Gears, Hydraulic Controls

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

































Audi Q7 2007 2007 ➤ 8-Speed Automatic Transmission 0C8 - Edition 06.2016

6.1 6.1 6.2 6.2 6.3 6.3

When When Work Workin ing g on Auto Automa mati tic c Tran Transm smis issi sion on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Work Workin ing g On On Veh Vehic icle les s wit with h Sta Start rt/S /Sto top p . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . For For Test Test Driv Drives es with with the the Use Use of Test Test and and Meas Measur urin ing g Devi Device ces s . .. .. .. .. .. .. .. .. .. .. .

6 6 7

8.1 8.1 8.2 8.2 8.3 8.3 8.4 8.4

Cont Contac actt Cor Corro rosi sion on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gene Genera rall Repa Repair ir Info Inform rmat atio ion n . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . Tran Transm smis issi sion on,, Cle Clean an Work Workin ing g Con Condi diti tion ons s . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . . Tran Transm smis issi sion on Adap Adapta tati tion on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 9 12 12

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 1.1 1.1 Over Ov ervi view ew - Tor Torqu que e Con Conve vert rter er . . . . . . . . . . . . . . . . . . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with to the correctness of information inning this 1.2 1.2respectTorq To rque ue Conv Conver erte ter, r, Drai Draini ngdocument. . . . .Copyright . . . . .by. AUDI . . . AG. . .. . ..

1.3 1.3 1.4 1.4 1.5 1.5

.. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . Torq Torque ue Conv Conver erte terr Sha Shaft ft Sea Seal, l, Remo Removi ving ng and and Ins Insta tall llin ing g . . .. . .. . .. . .. . .. . .. . .. . .. . .. Torq Torque ue Conv Conver erte ter, r, Chec Checki king ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torq Torque ue Conv Conver erte ter, r, Inst Instal alli ling ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 1.1 1.2 1.2 1.3

Overvi Over view ew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Tran Transm smis issi sion on Cont Contro roll Mod Modul ule e J21 J217 7 , Remo Removi ving ng and and Ins Insta tall llin ing g . . . . . . . . . . . . . . . . . . . . . . 23 Auxili Auxiliar ary y Hydra Hydrauli ulic c Pump Pump Contro Controll Modul Module e J922 J922 , Removi Removing ng and and Instal Installin ling g . . . . . . . . . . . . 25

2.1 2.1 2.2 2.2 2.3 2.3

Overvi Over view ew - Sel Selec ecto torr Mec Mecha hani nism sm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Gearsh shif iftt Mec Mecha hani nism sm,, Che Check ckin ing g . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . Sele Select ctor or Mech Mechan anis ism, m, Perf Perfor ormi ming ng Emer Emerge genc ncy y Rel Relea ease se . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 3.1 3.2 3.2 3.3 3.3 3.4

Overvi Over view ew - Sel Selec ecto torr Lev Lever er Hand Handle le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Sele Select ctor or Leve Leverr Hand Handle le,, Rem Remov ovin ing g and and Inst Instal alli ling ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Sele Select ctor or Leve Leverr Boo Boot, t, Remo Removi ving ng from from Sele Select ctor or Leve Leverr Han Handl dle e . . . . . . . . . . . . . . . . . . . . . . . . 38 Selector Selector Lever Lever Transm Transmissio ission n Range Range Position Position Display Display Unit Y26 , Removi Removing ng and Installin Installing g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Selector Selector Lever Lever Sensor Sensor System System Contro Controll Module Module J587 with Tiptroni Tiptronic c Switch Switch F189 , Removin Removing g and Installin Installing g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3.5

4.1 4.1

Over Ov ervi view ew - Sel Selec ecto torr Mec Mecha hani nism sm Func Functi tion on Unit Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 15 16 17 17

26 27 29

41


































5.1 5.1 5.2 5.2 5.3 5.3

Overvi Over view ew - Sele Select ctor or Leve Leverr Cab Cable le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sele Select ctor or Leve Leverr Cab Cable le,, Rem Remov ovin ing g and and Inst Instal alli ling ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sele Select ctor or Leve Leverr Cab Cable le,, Adj Adjus usti ting ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 6.1 6.2 6.2 6.3 6.3 6.4

Tran Transm smis issi sion on,, Rem Remov ovin ing, g, Vehi Vehicl cles es with with 6-Cy 6-Cyli lind nder er 3.0L 3.0L TFSI TFSI Engi Engine ne . . . . . . . . . . . . . . . . 67 Tran Transm smis issi sion on,, Rem Remov ovin ing, g, Vehi Vehicl cles es with with 6-Cy 6-Cyli lind nder er 3.0L 3.0L TFSI TFSI Engi Engine ne . . . . . . . . . . . . . . . . 72 Tran Transm smis issi sion on,, Ins Insta tall llin ing, g, Vehi Vehicl cles es with with 6-Cy 6-Cyli lind nder er Engi Engine nes s . . . . . . . . . . . . . . . . . . . . . . . . 78 Transm Transmiss issio ion, n, Removi Removing ng and and Instal Installin ling, g, Vehicl Vehicles es with with 8-Cyli 8-Cylind nder er 4.2L 4.2L TDI Engine Engine . . . . . . 81

8.1 8.1 8.2 8.2 8.3 8.3 8.4 8.4

Gene Genera rall Inf Infor orma mati tion on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ATF ATF Lev Level el,, Che Check ckin ing g and and Fill Fillin ing g . .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. ATF, ATF, Drai Draini ning ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fill Fillin ing g ATF ATF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 9.1 9.2 9.2 9.3 9.4 9.5

ATF ATF Pip Pipes es,, ATF ATF Cool Cooler er and and ATF ATF PrePre-He Heat ater er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 ATF ATF Preh Prehea eate ter, r, Remo Removi ving ng and and Ins Insta tall llin ing g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 ATF Pipes Pipes and and ATF Coole Cooler, r, Removi Removing ng and and Instal Installin ling g . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 102 ATF Pipes Pipes for ATF Coole Coolerr with with Clamp Clamping ing Conne Connecti ctions ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 105 ATF Pipes Pipes and and ATF Coole Cooler, r, Cleani Cleaning ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 107

1.1 1.2 1.3 1.4 1.5

ATF Pan, Pan, Remo Removin ving g and and Instal Installin ling g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 117 Oil Screen Screen,, Remo Removin ving g and and Instal Installin ling g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 117 Valve Valve Body, Body, Remov Removing ing and and Inst Install alling ing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 118 Transm Transmiss issio ion n Outpu Outputt Speed Speed Sensor Sensor G195 G195 , Removi Removing ng and and Instal Installin ling g . . . . . . . . . . . . . . . . 120 120 Transmiss Transmission ion Fluid Fluid Auxilia Auxiliary ry Hydra Hydraulic ulic Pump 2 V476 V476 , Removin Removing g and and Instal Installing ling,, Vehicle Vehicles s with with Start/Sto Start/Stop p System System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

2.1 2.2 2.3 2.4 2.5

Overvi Overview ew - Select Selector or Lever Lever,, Multi Multifun functi ction on Transm Transmiss ission ion Range Range Switch Switch F125 F125 . . . . . . . . . . Multi Multifun functi ction on Transm Transmiss ission ion Range Range Switch Switch F125 F125 , Removi Removing ng,, Instal Installin ling g and Adjust Adjusting ing . . . . Select Selector or Lever Lever,, Remo Removin ving g and and Instal Installin ling g . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . Select Selector or Shaft Shaft Seal, Seal, Removi Removing ng and and Instal Installin ling, g, Left Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Select Selector or Shaft Shaft Seal, Seal, Removi Removing ng and and Instal Installin ling, g, Left Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


60 61 64

84 84 90 91

122 122 123 123 126 126 128 128 129 129


































(Edition 06.2016) The “8-speed automatic transmission 0C8, AWD” is installed in the Audi Q7 from MY 2007. Allocation. Refer to ⇒ “4 Code Letters, Transmission Allocations, Ratios and Equip‐ ment”, page 4 . 4 . Transmission code letters are located on the type plate on the left side of the transmission at the bottom.

The transmission code letters are also included on the vehicle data labels.

1-

Manu Manufa fact ctur urer er Seri Serial al Numb Number er

2-

Part Number

3-

Manu Manufa fact ctur urer er Type Type Numb Number er

4-

Production Da Date

5-

Tra Transmis smissi sion on Code ode



































Refer to 8-Speed Automatic Transmission 0C8 Self Study Pro‐ gram. For more information. Refer to the training CDs. Refer to the Parts Catalog.

The Transmission Control Module - J217- is under the right front seat. Refer to ⇒ “1.2 Transmissi Transmission on Control Module J217 , Removing and In‐ stalling”, page 23 . 23 .

An additional additional gear change change map automatically selects the gear gear changes for gradients dependent upon accelerator pedal position and driving speed. ♦ The gear gear change change map map for extreme extreme uphill uphill stretch stretches es is matched matched to engine output. ♦ The gear gear change change map for extreme extreme downhi downhillll stretches stretches is match‐ match‐ ed to the braking effect of the engine. ♦ Direct Direct gear select selection ion by way of the Tiptro Tiptronic nic function function permi permits ts utilization of engine braking action with a specific gear engag‐ ed, for example, on a downhill gradient with a trailer.





































❑ Remo Removi ving ng and and ins insta tal‐ l‐ ling. Refer to ⇒ “6 Transmission, Re‐ moving and Installing”, page 67 . 67 . ❑ Remo Removi ving ng and and ins insta tal‐ l‐ ling. Refer to ⇒ Transfer Case 0BU, Front Final Drive 0BM, 0C1 and Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 0BN, Rear Final permitted unless authorised by Drive AUDI AG. AUDI AG does not guarantee or accept any liability Gr. 39 of . information in this document. Copyright by AUDI AG. with0BP; respectRep. to the correctness ❑ Remo Removi ving ng and and ins insta tal‐ l‐ ling. Refer to ⇒ Transfer Case 0BU, Front Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP; Rep. Gr. 39 . ❑ Remo Removi ving ng and and ins insta tal‐ l‐ ling. Refer to ⇒ Transfer Case 0BU, Front Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP; Rep. Gr. 39 . ❑ Remo Removi ving ng and and ins insta tal‐ l‐ ling. Refer to ⇒ Transfer Case 0BU, Front Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP; Rep. Gr. 39 . ❑ Removing and installing. installing. Refer Refer to ⇒ Transfer Case 0BU, Front Final Final Drive Drive 0BM, 0C1 and and 0BN, Rear Final Drive 0BP; Rep. Gr. 39 .


































Transmission

Code letters

Allocation

Type Engine

1st Gear

LSG NAE

MHC MHP NAB NAC

MHN

Audi Q7 from from MY 07

Audi Q7 from from MY 07

Audi Q7 from MY 07

4.2L - TDI 250 kW

3.0L - TDI 150 kW, 165 kW, 176 kW and 180 kW

3.0L - TFSI 200 kW and 245 kW

4.919

4.970

4.845

2.840

2.840

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 2nd Gear 2.811 with respect to the correctness of information in this document. Copyright by AUDI AG.

3rd Gear

1.844

1.864

1.864

4th Gear

1.429

1.437

1.437

5th Gear

1.207

1.210

1.217

6th Gear

1.000

1.000

1.000

7th Gear

0.827

0.825

0.816

8th Gear

0.686

0.686

0.672

Reverse gear

4.024

4.066

3.825


































Transmission initial filling for engine type: V6 3.0L TFSI

Refer to ⇒ Fluid Capacity Tables; Rep. Gr. 03

Transmiss Transmission ion initial initial filling filling for engine engine type: type: V6 3.0L - TDI

Refer Refer to ⇒ Fluid Fluid Capacity Capacity Tables Tables;; Rep. Gr. Gr. 03

Transmiss Transmission ion initial initial filling filling for engine engine type: type: V8 4.2L - TDI

Refer Refer to ⇒ Fluid Fluid Capacity Capacity Tables Tables;; Rep. Gr. Gr. 03

ATF cooling system system

Refer to ⇒ Fluid Capacity Capacity Tables; Rep. Gr. Gr. 03

ATF change

♦ No ATF change change ♦ Perm Perman anen entt fill fill Changing only after repair, for example, when remov‐ ing the ATF pan. Refer to ⇒ Fluid Capacity Tables; Rep. Gr. 03

Lubricant

– Refer to ⇒ “8 ATF Level Inside Transmission”, page 84 . 84 .

ATF Refer to the Parts Catalog .



































♦ Connect Connect and disconn disconnect ect test equipme equipment nt only when when the ignition ignition is off.

– Disconnect the battery. Refer to ⇒ Electrical Equipment; Equipment; Rep. Rep. Gr. 27 ; Battery .


































If testing equipment must be used during a road test, observe the following:






































“Tow-starting” the engine, for example when the battery is too weak or the starter is faulty, is not possible.


































Contact corrosion can occur if non-approved fasteners are used such as bolts, nuts, washers, etc. For this reason, only fasteners with a special surface coating may be installed. In addition, rubber or plastic parts and adhesive are made of ma‐ terials that do not conduct electricity. If you are not sure about the suitability of parts, install new parts. Refer to the Parts Catalog.

♦ We recommend using original replacement parts only. They have been inspected and are compatible with aluminum. ♦ It is recommended to use Audi accessories. ♦ Damage resulting from contact corrosion corr osion is not covered by the warranty.

Carefulness, cleanliness and the correct tools are required for


































⇒ “2.3 Selector Mechanism, Performing Emergency Release”, page 29 . 29 .

♦ Clean Clean working working condition conditions s for the automatic automatic transmi transmission ssion.. Re‐ fer to ⇒ “8.3 Transmission, Clean Working Conditions”, page 12 . ♦ Do not let let the engine engine run run or tow the the vehicle vehicle when when the oil pan pan is removed or when there is no ATF in the transmission. ♦ With the transmi transmission ssion remove removed, d, secure secure the torque torque converter converter so that it cannot fall out. ♦ Check Check installation installation dimen dimension sion of torque torque converte converterr before before in‐ stalling transmission. Refer to ⇒ , page 18 . 18 . ♦ When install installing ing the transm transmissio ission, n, make sure sure that that the align‐ align‐ ment bushings are fitted correctly. ♦ When exchan exchanging ging automa automatic tic transmissi transmission on or componen components, ts, all fluid levels should be checked and corrected, if necessary. Likewise, all lines must be cleaned. Capacities. Refer to ⇒ “5 Capacities”, page 5 . 5 . Specifications. Refer to the Parts Catalog.


































♦ O-rings O-rings,, shaft shaft seals and seals seals must must be replac replaced. ed. ♦ After removi removing ng gaskets, gaskets, examine examine contac contactt surface surface on housing/ housing/ shaft for burr resulting from removal or for other signs of dam‐ age. ♦ Before Before installing installing radial radial shaft shaft seal, fill space space between between sealing sealing lips -arrow- halfway with Grease - G 052 128 A1- . ♦ The open open side side of the seals seals point point toward toward the the fluid to be be sealed sealed in. ♦ Before Before installing installing,, lightly lubrica lubricate te shaft seal seal outer circumfe circumfer‐ r‐ ence and sealing lips with ATF or gear oil, depending on installation location. ♦ Coat O-ring O-rings s with ATF before before insert inserting ing to prevent prevent crushin crushing g rings during installation. ♦ Always Always only use appro approved ved ATF. ATF. Other types types of lubricati lubrication on cause faults to occur in the transmission hydraulics. hydraulics. ♦ Press Press Protected in newbyshaft sh aft seal, seal, so that that the sealing sealing lip lip does does not run run on copyright. Copying for private or commercial purposes, in part or in whole, is not the same point as the sealing lip of the old shaft seal (use permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability insertionwith depth respecttolerances). to the correctness of information in this document. Copyright by AUDI AG. ♦ Replace Replace paper paper gaskets, gaskets, thorough thoroughly ly clean sealing sealing surface surfaces s and completely remove old seals. ♦ After install installing, ing, check check the relevant relevant fluid fluid levels levels and fill if neces‐ neces‐ sary. Capacities. Refer to ⇒ “5 Capacities”, page 5 . 5 . Specifi‐ cations. Refer to the Parts Catalog.

♦ Loosen bolts in opposite of tightening tightening sequence if another another se‐ quence is not specified. ♦ Nuts and and bolts bolts which secure secure cover covers s and housin housings gs should should be


































♦ Only touch touch electrical electrical compone components nts after discha dischargin rging g static elec‐ elec‐ tricity on a grounded object, for example by touching (skin contact) vehicle or vehicle lift. ♦ Connecto Connectorr contacts contacts in electric electric connector connectors, s, control control modules modules and electrical components must not be touched with the hands under any circumstances. They can be destroyed by static discharge.

♦ Always Always clean connect connection ion places places and surroun surrounding ding areas areas with engine or brake cleaner before loosening looseni ng and dry cleaned pla‐ ces. ♦ Clean Clean the transmiss transmission ion and transmi transmission ssion compon components ents using using Cleaning Solution - D 009 401 04- . ♦ Use lint-fre lint-free e cloths when when cleaning cleaning,, for example, example, the the “WYPALL “WYPALL X70/WORKHORSE” cloth made by Kimberly-Clark Professio‐ nal. ♦ Seal all all open lines lines and connec connection tions s immediate immediately ly with clean clean plugs or caps from the Engine Bung Set - VAS6122♦ Place Place removed removed parts parts on a clean clean surface surface and and cover. cover. Only Only use lint-free cloths for this! ♦ Carefully cover or plug plug unpacked unpacked components components if repairs can‐ not be performed immediately. ♦ Only install install clean clean compone components: nts: Install Install replaceme replacement nt parts im‐ mediately after removing them from their packaging. ♦ Protect Protect the disconne disconnected cted connect connectors ors from dirt dirt and moisture moisture and only connect when they are dry.




































♦ After certain certain engine engine repair repairs s such as replacing replacing the the mass airflow airflow sensor. – Follow all information, information, procedure procedures s and requirements requirements given given in “Guided Functions” exactly. – -Vehicle Diagnostic Tester- is connected, connected, then select and per‐ El ect r oni cs 0C 0C8 I J 217 and form 02 - Tr ansmi ssi on El then J 217 - Tr ansmi ss i on Cont r ol Modul e, Adapt dapt at i on Dr i ve ( Repai epai r Gr oup oup 38) 38) using Gui ded ded Funct Funct i ons ons .

After erasing the adaptation adaptation values, perform perform an adaptation adaptation drive drive using "Guided Functions or Fault Finding". If the adaptation drive cannot be performed for various reason, complete an extensive test drive. Be sure to keep to the adaptation conditions as much as possible.

The adaptation can only take place when the appropriate defined adaptation conditions are met.



































































❑ Refer to ⇒ “1.2 Torque Convert‐ er, Draining”, page 15 . 15 . ❑ Refer to ⇒ “1.4 Torque Convert‐ er, Checking”, page 17 . 17 . ❑ Refer to ⇒ “1.5 Torque Convert‐ er, Installing”, page 17 . 17 . ❑ Chec Check k the th e ins insta tall atio ion n Copying for private or commercial purposes, in part or in whole, is not Protected byllat copyright. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability dimension for the torque respect to the correctness of information in this document. Copyright by AUDI A G. converter with before instal‐ ling the transmission. Refer to ⇒ page 18 . 18 . ❑ 85 Nm ❑ Replace


































– Extract the ATF from the torque torque converter converter using the SMN372500- .

♦ Pulle Pullerr - Seal Seal Leve Leverr - VW68 VW6811♦ Seal Installer Installer - Gearb Gearbox ox - 32953295-



































– Check the hub hub on the converter converter for scoring scoring -arrow-. -arrow-.

Replace the torque converter if it is damaged.

♦ Depth Depth Gaug Gauge e - VAS608 VAS60822-


Press torque torque converter hub through through shaft seal as as far as first




































– If this happens, happens, pull the torque torque converter converter out 5 mm. This This will correct the position of the sealing lip -arrow-. – Then push the torque converter all all the way into the the transmis‐ sion.




































♦ Used Oil Oil Collectio Collection n And Extract Extraction ion Unit Unit - SMN37250 SMN3725000-







































































Component location: Tthe Selector Lever Transmission Range Position Display Unit - Y26- next to the selector lever. The display shows “P, R, N, D, S”. Refer to ⇒ “3.4 Selector Lever Transmission Range Position Display Unit Y26 , Removing and Installing”, page 39 . 39 .




































Installed location: Integrated inside the instrument instrument cluster

The Transmission Range Display - Y6- can only be replaced to‐ gether with the instrument cluster. Instrument cluster, removing and installing. Refer to ⇒ Electrical Equipment; Rep. Gr. 90 ; Instrument Cluster .













































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































♦ Test Test prog progra ram m F30 F305 - Transm Transmi ssi on Par Par k Sel Sel ector Swi t ch

2. An electrical test on the micro-switch is also possible. If a con‐ tinuity test is performed performed with a multimeter, multimeter, note that in this case, there is a resistance value of approximately 470 Ohm when both switches are closed.

– Shifter mechanism mechanism function unit, removing. removing. Refer to ⇒ “4.2 Shift Mechanism Function Unit, Removing and Instal‐ ling”, page 42 . 42 . – Remove the shift shift gate. Refer to ⇒ “4.4 Shift Gate, Removing and Installing”, page 48 . 48 . – Pry off the retaining retaining pins -A-A- in the direction direction of -arrow-arrow- with a screwdriver. – Remove the first first micro-switch -B-. -B-. – Disengage the wiring from from the tab -arrow -arrow C- and remove the micro-switch from the selector mechanism. – Release the connector -D-D- and disconnect disconnect it from the Shift Lock Solenoid - N110- . – Release the connector -E-E- and disconnect disconnect is upward. upward. – Press the tab -C- in the direction direction of -arrow -arrow 1-. – Remove the second second micro-switch micro-switch -B- in the the direction of of -arrow 2-.

– Disengage the wire on the the selector mechanism mechanism -arrows -arrows A-.

Coat the bearings and the sliding surfaces with Polycarbamide Grease - G 052 142 A2- . – Guide micro-switch on longer electrical line into opening under parking lock button in selector mechanism. – Guide the shift shift gate -1- from from underneath. underneath. •

Shift gate selector selector lever lever in “S” (as illustrat illustrated). ed).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not


































– Install the micro-switch -B- into the shift gate and secure it with the retaining pin -A-. •

The The micro micro-sw -switc itch h must must be flush flush on on all all sides. sides.

– Engage the the wiring into the tab -arrow -arrow C-.

♦ Retaining screws -A- secure the micro-switch -B- inside the shift gate. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

♦ The ignition key removal lock ofwill not function correctly if the with respect to the correctness information in this document. Copyright by AUDI A G. micro-switch is not inserted correctly or properly secured.

– Secure the electric electric wire -arrows A- to the selector selector mechanism mechanism as illustrated. – Install the micro-switch micro-switch -B-.

The ignition key removal lock will not function correctly if the mi‐ cro-switch is not inserted correctly or properly secured. Install in reverse order of removal. Note the following: – Install the shift gate. gate. Refer to ⇒ “4.4 Shift Gate, Removing and Installing”, page 48 . 48 . – Install shift mechanism mechanism function function unit. Refer to ⇒ “4.2 Shift Mechanism Function Unit, Removing and Instal‐ ling”, page 42 . 42 .


































❑ Do not be bend. ❑ Remo Removi ving ng and and ins insta tal‐ l‐ ling. Refer to ⇒ “5.2 Selector Lever Cable, Removing and Installing”, page 61 . 61 . ❑ The The sele select ctor or lev lever er cab cable le must be replaced if the rubber grommet is dam‐ aged. ❑ Ball Ball sock socket et and and ball ball head must be free of oil and grease. ❑ Make Make sure sure the the rub rubbe ber r grommet for the selector by copyright. Copying for private or commercial purposes, in part or in whole, is not lever cable isProtected installed permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability correctly in the with selector respect to the correctness of information in this document. Copyright by AUDI A G. mechanism. ❑ Adju Adjust stin ing, g, Refe Referr to ⇒ “5.3 Selector Lever Cable, Adjusting”, page 64 . 64 . ❑ For For the the sele select ctor or leve lever r cable on the selector mechanism function unit. ❑ Replace ❑ 13 Nm ❑ For For adju adjust stin ing g the the sele selec‐ c‐ tor lever cable. cable. ❑ For select selector or lever lever cable. cable. ❑ The plastic retaining spring on adjustment slide must lock the pins pins so that that they cannot cannot fall out. out.

❑ Ball socket socket and and ball ball head head must be be free of oil and and grease grease.. ❑ Removi Removing ng and and instal installin ling. g. Refer Refer to to ⇒ “2.3 Selector Lever, Removing and Installing”, page 126 .

































Audi Q7 2007 2007 ➤ 8-Speed Automatic Transmission 0C8 - Edition 06.2016 ❑ For attach attaching ing the the cable cable bracke brackett to the tran transmiss smission. ion. Size depends on the version.

❑ For attach attaching ing the selec selector tor lever lever cable cable to the the cable cable bracket. bracket. ❑ Alwa Always ys repl replac ace. e. ❑ M6: 9 Nm ❑ M8: 22 Nm ❑ For attach attaching ing the the cable cable bracke brackett to the tran transmiss smission. ion. Size depends on the version.

– Tighten the bolts -1 through through 4- to 9 Nm. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Pry Pry Lev Lever er - 8080-20 2000-

Before removing selector lever cable, secure a cable on selector lever cable so that it can be threaded easily when installing. – Shifter mechanism mechanism function function unit, removing. removing. Refer to ⇒ “4.2 Shift Mechanism Function Unit, Removing and Instal‐ ling”, page 42 . 42 . – Push the rubber rubber grommet grommet -arrow-arrow- forward and out of the se‐ lector mechanism function unit lower section.


































– Remove the rear rear noise insulation -2-. -2-. Refer to ⇒ Body Exte‐ rior; Rep. Gr. 66 ; Underbody Trim Panels .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Remove the bolts bolts -arrows-arrows- and the noise noise insulation insulatio n bracket.

permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

– Mark the hoses hoses -arrows-arrows- for the Differential Differential Pressure Pressure Sensor - G505- to the pressure lines on the particulate filter with dif‐ ferent colors to prevent mixing them up when installing them later. – Pull the hoses hoses -arrows- to the Differential Differential Pressure Sensor Sensor G505- off the pressure lines on the particulate filter.

– Remove the bolts bolts -1, 3 and and 4- from the selector lever lever cable heat shield, if equipped.

Ignore item -2-.




































– Remove ball ball head -1- on the selector selector lever cable from from the se‐ se‐ lector shaft lever using the -80-200- . – Remove the clips -3- and the selector lever lever cable from from the transmission.

♦ Do not bend or kink the selector lever cable. ♦ Ignore item -2-.

Install in reverse order of removal. Note the following: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

•

permittedpage unless authorised Refer to ⇒ “5 Selector Lever Cable”, 60 . by AUDI AG. AUDI AG does not guarantee or accept any liability

•

Refer to ⇒ Fig. ““Selector Lever Cable Heat Shield - Tightening Spec‐ ification”“ , page 61 . 61 .

with respect to the correctness of information in this document. Copyright by AUDI AG.

Secure all hose connections with hose clamps of the same type as those equipped by the factory. Refer to the Parts Catalog. – Secure selector lever cable cable to cable that that was guided in during during removal. – Guide the selector lever cable and rubber grommet -2- into the selector mechanism function unit -1-.

– Press the selector selector lever cable cable -1- carefully carefully onto the selector


































– Install the selector lever lever cable heat shield shield bolts -1, 3 and 4-, 4-, if equipped.

– Attach the hoses hoses -arrows-arrows- for the the Differential Differential Pressure Sensor - G505- to the pressure lines on the particulate filter according to the color markings made earlier.

– Install the rubber grommet -arrow- on the selector lever lever cable in the selector mechanism function unit lower section. – Shifter mechanism mechanism function unit, installing. installing. Refer to ⇒ “4.2 Shift Mechanism Function Unit, Removing and Instal‐ ling”, page 42 . 42 . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

– Adjust selector lever cable. cablepermitted . Referunless to authorised by AUDI AG. AUDI AG does not guarantee or accept any liability respect to the correctness ⇒ “5.3 Selector Lever Cable,with Adjusting”, page 64of information in this document. Copyright by AUDI AG. – Install the rear noise insulation. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Underbody Trim Panels .

♦ Socket Socket and and Key Key - T400 T40031 31--


































– Unclip the frame frame for the selector selector lever boot boot -1- and and remove it from the center console -arrows-.


































– Move the selector selector lever into into “S”.

♦ The clamping screw is only accessible when the selector lever is in “S”. ♦ Loosen locking screw approximately 1 turn - do not remove completely – Loosen the clamping screw screw on the selector selector lever cable cable ap‐ proximately one turn using the -T40031- . – Carefully move move the selector lever forwards forwards and backwards backwards slightly without shifting to a different selector lever position.

This loosens the selector lever cable. – Turn on the the ignition.

•

“S1” must appear appear in the Trans Transmissi mission on Range Range Display Display - Y6Y6- .

•

The “S” “S” inside inside the Selec Selector tor Lever Lever Transmi Transmission ssion Range Range Posi‐ Posi‐ tion Display Unit - Y26- must be illuminated.

– Tighten the clamping screw -arrow- for the selector lever cable in this position using the -T40031- . – Check Chec k t he DTC memor y in OBD. Refer to -Vehicle Diagnostic Tester- . – Check in Gui ded Fa Faul t Fi ndi ng . Refer to -Vehicle Diag‐ nostic Tester- . – Check the adjustment adjustment on the the Multifunction Transmission Transmission Range Switch - F125- . Refer to ⇒ “2.2 Multifunct Multifunction ion Transmission Range Switch F125 , Re‐ moving, Installing and Adjusting”, page 123 . 123 . – Adjust the selector selector lever cable cable again. Refer Refer to ⇒ “5.3 Selector Lever Cable, Adjusting”, page 64 .


































♦ Engine Engine Suppo Support rt Bridg Bridge e - 10-222A10-222A♦ Engine Engine Support Support - Bracket Bracket w/Spindl w/Spindle e

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not and permitted hook hook - unless 10-222A/ 10-2authorised 22A/1010-by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Engine/G Engine/Gear earbox box Support Support Shackle Shackle (2 pc.) pc.) - 10-222A/12 10-222A/12-♦ Engine Engine Support Support Bridge Bridge - Engine Engine Suppo Support rt 19 - 10-222A/ 10-222A/1919♦ Engine Support Bridge - Sub-frame Sub-frame Adapter - 10-222A/22 10-222A/22-♦ Bracket Bracket - Multip Multiple le Use Use - 30-211A 30-211A-♦ Pry Pry Lev Lever er - 8080-20 2000♦ Liftin Lifting g Tack Tackle le - 303 30333♦ Engine/T Engine/Tran ransmiss smission ion Jack - VAG138 VAG1383A3A♦ Shop Shop Crane Crane - VAS6 VAS610 1000♦ Engin Engine e Bung Bung Set Set - VAS VAS 612 61222♦ Cranks Cranksha haft ft Socke Sockett - T400 T40058 58-♦ Used Oil Oil Collectio Collection n And Extract Extraction ion Unit Unit - SMN37250 SMN3725000♦ Engine Engine Suppo Support rt - Basic Set - T40091 T40091-♦ Engine Engine Suppor Supportt - Supplem Supplement ent Kit Kit - T40093 T40093AA♦ Gear Gearbo box x Suppo Support rt - T401 T40173 73--




































– Remove the starter. Refer to ⇒ Electrical Equipment; Equipment; Rep. Gr. 27 ; Starter . – Remove the bolts bolts -arrows-arrows- and the generator generator bracket. bracket.

– Remove the bolts bolts -1 and 2-.

Ignore item -3-.

– Place the -SMN372500 -SMN372500-- under the transmission. transmission.


































– Remove the bolts -arrows-. -arrows-. – Remove the bracket for the the right catalytic converter. converter.

– Disconnect the connectors -1, -1, 2 and 3-. 3-.

– Free up the the ventilation hose -4-. – Remove the bolts -arrows-. -arrows-.

Ignore items -1, 2 and 3-.


































– Insert the -T40058-T40058- guide guide pins as follows: follows: •

The large large diame diameter ter -arrow -arrow 1- faces faces the the engine engine..

•

The small small diamet diameter er -arrow -arrow 22- faces faces the adapter adapter..

– Control the crankshaft crankshaft with the the -T40058-T40058- and an angled wrench to loosen the drive plate bolts.

– Remove the cover cover -2- forward. forward. – Rotate each crankshaft 120° in the direction direction of engine engine rotation and remove the 6 torque converter bolts -1- in the opening for the starter.


































– Mount the -10-222A-10-222A- on the fender bolting edge as illustrated. illustrated. •

The The -303 -30333- spind spindles les are in the the back. back.

– Engage the the spindle carabiner carabiner hook into the rear engine engine lifting eyes.

– Mount the -10-222A-10-222A- on the notches on the longitudinal longitudinal mem‐ mem‐ ber and install the remaining parts of the -10-222A/19- as illustrated. – Slide the -T40091/2-T40091/2- with the -T40093/5-T40093/5- into both -T40093/4-T40093/4- .


– Attach the carabiner carabiner hook hook from the -10-222A/1 -10-222A/100- to the front front lifting eye on the right side of the engine. – Pretension the engine engine evenly evenly using the the three spindles, but do not lift. – Position the -VAG1383 -VAG1383AA- with the -T40173-T40173- under under the trans‐ trans‐ mission and secure it with a strap, as illustrated.


































When converter is inserted correctly, distance -a- between con‐ tact surfaces on threaded holes and on converter and torque converter bell housing contact surfaces is at least 19 mm.

– Use the -30-211A-30-211A- to secure secure the torque torque converter converter inside the transmission from falling out.

– Secure the -3033- to the transmission and to the the transfer transfer case as illustrated. – If it is necessary to separate the transmission from the transfer case, use the -VAS6100- to lift the transmission with the trans‐ fer case off the -VAG1383A- and set it i t down so it is not resting resti ng on the oil pan. Separate the transfer transfer case from the transmission. transmission. Refer to ⇒




































♦ Cranks Cranksha haft ft Socke Sockett - T400 T40058 58-♦ Engine Engine Suppo Support rt - Basic Set - T40091 T40091-♦ Engine Engine Suppor Supportt - Supplem Supplement ent Kit Kit - T40093 T40093AA♦ Gear Gearbo box x Suppo Support rt - T401 T40173 73--

by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ Refer to ⇒ “8 Repair Protected Information”, page 9 . .

permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Refer to ⇒ “8.3 Transmission, Clean Working Conditions”, page 12 . 12 .

– Remove the particulate filter. filter. Refer to ⇒ Engine Mechanical; Mechanical; Rep. Gr. 26 . – Remove the air filter housing. housing. Refer to ⇒ Fuel Injection Injection and Glow Plug; Rep. Gr. 23 ; Air Filter . – Remove the rear driveshaft. driveshaft. Refer to ⇒ Transfer Case Case 0BU, Front Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP; Rep. Gr. 39


































– Remove the bolt bolt -arrow-. -arrow-.

– Disconnect the connectors -1, -1, 2 and 3-. 3-.


































– Control the crankshaft using the -T40058-T40058- to loosen the torque converter bolts.

– Remove the cover -2-. – Rotate each crankshaft 120° in the the direction direction of engine engine rotation and remove the 6 torque converter bolts -1- in the opening for the starter. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.


































– Mount the -10-222A-10-222A- on the notches on the the longitudinal longitudinal mem‐ ber and install the remaining parts of the -10-222A/19- as illustrated. – Slide the -T40091/2-T40091/2- with the -T40093/5-T40093/5- into both -T40093/4-T40093/4- .

– Attach the carabiner carabiner hook hook from the -10-222A/1 -10-222A/100- to the front front lifting eye on the right side of the engine. – Position the -VAG1383A -VAG1383A-- with the -T40173-T40173- under under the trans‐ trans‐ mission and secure it with a strap, as illustrated.


































– Remove the bolts -1, 2 and and 3- and pull pull the ATF pipes pipes off the transmission.

Depending on the date of manufacture, the ATF pre-heater and the bolts -2- are not attached to the top of the transmission. – Seal any open open lines and and connections connections with a clean plug plug from the -VAS6122- . – Separate the transmission transmission from the engine by pushing pushing the tor‐ tor‐ que converter off the drive plate through opening for the st arter that was removed earlier.

When converter is inserted correctly, distance -a- between con‐




































♦ Depth Depth Gauge Gauge - VAS6 VAS608 0822-

Install in reverse order of removal. Note the following:




































1

M10 x 95

15 +90°

2 ... 5

M12 x 75

30 +90°

6, 7

M12 x 140

30 +90°

8, 9, 10

M10 x 60

15 +90°

11

M10x45

15 +90°

A

Alignment sleeve sleeve for centering centering




































•

When the conver converter ter is insta installed lled corr correctly ectly,, the distan distance ce -a-a- be‐ tween the lower contact surfaces on threaded holes and on the torque converter and torque converter bell housing contact surfaces is at least 23 mm.




































– Check the connectors -1 through 3- for water entry or corrosion before connecting them to the transmission. Repair them if necessary. – Tighten the front driveshaft driveshaft to the transfer transfer case. Refer to ⇒ Transfer Case 0BU, Front Final Drive 0BM, 0C1 and Rear Fi‐ nal Drive 0BN, 0BP; Rep. Gr. 39 .

– Install the left rear coolant coolant pipes. pipes. Refer to ⇒ Engine Mechan‐ Mechan‐ ical; Rep. Gr. 19 ; Coolant Pipes . – Install the catalytic catalytic converter. converter. Refer to ⇒ Engine Mechanical; Mechanical;




































– Turn the crankshaft crankshaft 120° 120° in direction of engine rotation rotation and install the torque converter bolts through the opening for the starter and tighten them hand-tight. Refer to ⇒ “1 Torque Converter”, page 14 – After installing an exchanged exchanged transmission transmission or after repairing transmission. transmission. Refer to ⇒ “9.5 ATF Pipes and ATF Cooler, Cleaning”, page 107 – Install the selector selector lever cable and check the adjustment. adjustment. Re‐ Re‐ fer to ⇒ “5.2 Selector Lever Cable, Removing and Installing”, page 61 . 61 .





















































































































































Measure the the length of the the bleed pipe pipe on the -VAS6262A-VAS6262A- .

























































































































































































































































































































































































































































































































































































































































































































































































































































































– Remove the bolts bolts -arrows-. -arrows-. – Remove the oil oil screen. – Remove the oil oil strainer sealing sealing ring from its seat in the the valve body.

– Coat new sealing ring -1- with ATF ATF and and mount it on the suction collar. – Install the oil oil screen screen loosely loosely on the valve valve body body but but do not push push it in yet.

– Turn the bolts bolts -arrows- into the valve body body approximately approximately 3 turns, but not more. – Center oil screen screen and press press the oil screen screen evenly on on the cor‐ ners all the way into the valve body and hold it in this position. – Install the bolts all all the way in by hand hand but do not not tighten them. Install in reverse order of removal. Note the following: – Install the ATF pan. pan. Refer to ⇒ “1.1 ATF Pan, Removing and Installing”, page 117 . 117 . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

– Fill with ATF. Refer Refer to ⇒ “8.4 Filling ATF”, page 91authorised 91 . . permitted unless by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI A G.

Oil screen to transmission

10

– Remove the ATF ATF pan. Refer Refer to ⇒ “1.1 ATF Pan, Removing and Installing”, page 117 . 117 . – Remove the ATF ATF strainer. strainer. Refer to ⇒ “1.2 Oil Screen, Removing and Installing”, page 117 .


































– Disconnect the connector -arrow-. -arrow-.

– Carefully disconnect disconnect the connector connector in the the direction of of -arrows-.

– Remove the bolt -arrow-arrow- from the Transmission Transmission Fluid Fluid Tem‐ perature Sensor - G93- .

– Loosen the bolts -arrows-arrows- diagonally diagonally and remove remove the valve body. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI A G.

Install in reverse order of removal. Note the following: – Attach valve body body without force. force.

– Tighten the valve body bolts. bolts. Refer to ⇒ Fig. ““Valve Body - Tightening Specification and Se‐ quence”“ , page 120 . 120 .


































– Install the bolt -arrow- for the Transmission Transmission Fluid Fluid Temperature Temperature Sensor - G93- . – Attach connectors connectors as far as stop. stop. •

Conn Connec ecto tors rs must must enga engage ge..

– Install the oil screen. screen. Refer to ⇒ “1.2 Oil Screen, Removing and Installing”, page 117 . – Install the oil pan. pan. Refer to ⇒ “1.1 ATF Pan, Removing and Installing”, page 117 . 117 . – Fill with ATF. Refer Refer to ⇒ “8.4 Filling ATF”, page 91 . 91 . •

If the the val valve ve bod body y was was repl replac aced ed::

– Perform a transmission transmission adaptation. adaptation. Refer Refer to ⇒ “8.4 Transmission Adaptation”, page 12 .

Transmis smissi sio on Fluid luid Tem Temperatur ture Sensor sor - G93-

10

Replace bolts that are tightened to the specification. – Tighten the bolts in 3 steps as as follows:

1.

-Arrows-

Tighten the bolt hand-tight.

2.

-Arrows-

8 Nm diagonally

3.

-Arrows-

90° additional turn, diagonally

– Remove the valve valve body. Refer Refer to ⇒ “1.3 Valve Body, Removing and Installing”, page 118 . – Remove the bolt bolt -arrow-arrow- and then remove remove the Transmission Transmission Output Speed Sensor - G195- .

Install in reverse order of removal. Note the following:

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – permitted Insert the Transmission Transmission Output Output Speed Sensor - G195G195- and with respect to the correctness of information in this document. Copyright by AUDI A G. tighten the bolt -arrow- to 10 Nm.

– Install the valve body. Refer to ⇒ “1.3 Valve Body, Removing and Installing”, page 118 .



































– Drain the ATF. ATF. Refer to ⇒ “8.3 ATF, Draining”, page 90 . – Place the -SMN372500 -SMN372500-- under the the transmission. transmission. – Disconnect the connector -A-. -A-. – Remove the bolts -1- and the Transmission Fluid Auxiliary Hy‐ draulic Pump 2 - V476- .

Install in reverse order of removal. Note the following: – Fill with ATF. Refer Refer to ⇒ “8.4 Filling ATF”, page 91 . 91 .

Transmission Fluid Auxiliary Hydraulic Pump 2 - V476-

32




































❑ 12 Nm

❑ 7 Nm ❑ Repl Replac ace e if dam damag aged ed

❑ 6 Nm

❑ Remo Removi ving ng,, ins insta tall llin ing g and adjusting. Refer to ⇒ “2.2 Multifunctio ultifunction n Transmission Transmis sion Range Switch F125 F125 , Remov‐ ing, Installing Installing and Ad‐ justing”, page page 123 . 123 . ❑ Remo Removi ving ng and and ins insta tal‐ l‐ ling. Refer Refer to ⇒ “2.5 Selector Selector Shaft Seal, Removing Removing and In‐ stalling, Left”, Left”, page 129 . 129 .

❑ Remo Removi ving ng and and ins insta tal‐ l‐ ling. Refer to ⇒ “2.4 Selector Shaft Seal, Removing and In‐




































❑ 12 Nm

♦ Pry Pry Lev Lever er - 8080-20 2000♦ Engin Engine e Bung Bung Set Set - VAS6 VAS6122 122-♦ Gauge Gauge - Multi Multi Funct Function ion Switch Switch - T10173T10173-

– Remove the rear noise insulation -2-. -2-. Refer to ⇒ Body Exte‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not rior; Rep. Gr. 66 ; permitted Underbody Trim Panels . AUDI AG does not guarantee or accept any liability unless authorised by AUDI AG. with respect to the correctness of information in this document. Copyright by AUDI AG.

– Move the selector selector lever into into “P”.

♦ Place a clean cloth under the separating point to catch the escaping ATF. ♦ The illustration shows the installation position with the drive‐


































– Remove the cap cap nut -5-. – Remove cover cover -4- from the the selector shaft. shaft. – Carefully bend bend back the hooks on the lock washer -2- using a screwdriver.

If one hook breaks, then the lock washer must be replaced. – Remove the nut nut -3-, lock washer washer -2- and and seals -1- from the selector shaft. – Disconnect the connector from the Multifunction Transmission Transmission Range Switch - F125- . – Remove the bolts bolts -arrows -arrows B- and then remove the multifunc‐ tion transmission range Protected switch by -arrow A-Copying from for the selector copyright. private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability shaft. with respect to the correctness of information in this document. Copyright by AUDI AG.

•

Refer to ⇒ “2 Selector Lever and Multifunction Transmission Range Switch F125 ”, page 122 . 122 .

•


– Move the selector selector lever into into “N”. – Remove the selector selector lever cable heat shield shield bolts -1, 3 and 4-.

Ignore item -2-. – Move the heat heat shield to the side.

Remove ball ball head -1- on the selector selector lever cable from from the se


































– Place the -T10173-T10173- on on the selector shaft. – Turn the multifunction multifunction transmission transmission range range switch until until the tab on the connector -arrow 1- locks into the groove on the T10173- . – Install the screw screw on the side of of the -T10173-T10173- hand-tight. hand-tight. This secures the -T10173- to the selector shaft.


– Tighten the bolts -arrows B- for the Multifunction Transmission Transmission Range Switch - F125- in this position. – Remove the -T10173-T10173- . – Connect the connector to the Multifunction Multifunction Transmission Transmission Range Switch - F125- .

The illustration shows the installation position with the transmis‐ sion removed. – Slide on both both seals -1-. – Slide on the lock washer -2-. -2-. – Tighten the nut -3-. – Bend the the hook on the lock washer washer -2- carefully toward the the nut using a screwdriver.

If one hook breaks, then the lock washer must be replaced. – Push the cover cover -4- onto the selector shaft. shaft. – Install the cap nut -5-.


































– Press the selector selector lever cable cable -1- carefully carefully onto the selector lever. – Turn on the the ignition. – Connect the -Vehicle -Vehicle Diagnostic Tester- and select the follow‐ ing menu item: ♦ On- Boar oar d Di Di agno agnost st i cs ( OBD) ♦ 02 - Tr ansmi ssi on El ect r oni cs ♦ Measur ed Val ues ear ♦ Dr i vi ng Gear

– Move the selector selector lever slowly slowly from “P” through through “R, N, D and and S”. •

The enga engage ge gear gear on on the selector selector lever lever must must light light up in the Selector Lever Transmission Range Position Display Unit Y26- .

•

The Transmission Range Display - Y6- in the instrument clus‐ ter, on the Selector Lever Transmission Range Position Dis‐ play Unit - Y26- and the display on the -Vehicle Diagnostic Tester- must match the selector lever position.

If the conditions are not met: – Repeat adjusting adjusting the Multifunction Multifunction Transmission Transmission Range Range Switch - F125- and adjust the selector lever cable, if neces‐ sary. Refer to ⇒ “5.3 Selector Lever Cable, Adjusting”, page 64 . If the conditions are met: Install inProtected reverse order of removal. Note the following: by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Check selector lever cable adjustment. Refer Refer to with respect to the correctness of information in this document. Copyright by AUDI AG. ⇒ “5.3 Selector Lever Cable, Adjusting”, page 64 .

– Install the ATF pipes. pipes. Refer to ⇒ “9 ATF Circuit”, page 94 . 94 . – ATF level, checking checking and filling. filling. Refer to ⇒ “8.2 ATF Level, Checking and Filling”, page 84 . 84 . – Check the ATF pipe connections connections for leaks leaks while checking the ATF level.


































– Remove the rear noise insulation -2-. -2-. Refer to ⇒ Body Exte‐ rior; Rep. Gr. 66 ; Underbody Trim Panels .

– Remove the selector lever cable heat heat shield bolts -1, 3 and 4-.

Ignore item -2-. – Move the heat heat shield to the the side.

– Remove ball ball head -1- on the selector selector lever cable from from the se‐ se‐ lector shaft lever using the -80-200- .

Ignore item -2-.




































– Remove the the nut -3-3- hand remove the washer -4- and selector selector lever -2- from the selector shaft -1-.

•

Refer to ⇒ “2 Selector Lever and Multifunction Transmission Range Switch F125 ”, page 122 . 122 .

•


– Press the selector selector lever cable cable -1- carefully carefully onto the selector lever.

Ignore item -2-. Install in reverse order of removal. Note the following: – Install the rear noise insulation. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Underbody Trim Panels .


































– Coat the outer circumference circumference and the space between the seal‐ ing lips -arrow- on the new shaft seal with ATF. •

Installati Installation on positio position: n: The open open side of the seal seal faces faces the the trans‐ trans‐ mission.

– Install the shaft shaft seal with a Seal Seal Installer - Selector Selector Shaft Oil Oil Seal - T10174- . Do not tilt the seal. – Install the selector selector lever. Refer Refer to ⇒ “2.3 Selector Lever, Removing and Installing”, page 126 .


♦ Seal Install Installer er - Selector Selector Shaft Shaft Oil Seal Seal - T1017 T101744-

– Remove the multifunction multifunction transmission range switch. Refer Refer to ⇒ “2.2 Multifunct Multifunction ion Transmission Range Switch F125 , Re‐ moving, Installing and Adjusting”, page 123 . 123 .

– Pry out the right right selector shaft shaft seal using a scriber or a small screwdriver.


































♦ Gauge Gauge - Multi Multi Funct Function ion Switch Switch - T10173 T10173--


♦ Seal Install Installer er - Selecto Selectorr Shaft Shaft Oil Seal Seal - T10174T10174-



































♦ Pry Pry Lev Lever er - 8080-20 2000-


































06.2 5/25/ Fac‐ 016 2016 tory Up‐ date

Jim H

06.2 4/27/ Feed 11 015 2016 back 64 55 7

Jim H

06.2 6/1/2 Fac‐ 015 015 tory Up‐ date

Jim H

9/9/2 Fac‐ Jim H 014 tory Up‐ dateProtected by copyright. Copying for private or commercial purposes, in part or in whole, is not unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 01/3 Re‐ permitted N/ R eformat Edit Travis C with respect to the correctness of information in this document. Copyright by AUDI AG. 1/20 for‐ A 14 mat



































Cautions & Warnings Please read these WARNINGS and CAUTIONS before proceeding with maintenance and repair work. You must answer that you have read and you understand these WARNINGS and CAUTIONS before you will be allowed to view v iew this information. •

•

•

If you lack the skills, tools and equipment, or a suitable workshop for any procedure described in this manual, we suggest you leave such repairs to an authorized Audi retailer or other qualified shop. We especially urge you to consult an authorized Audi retailer before beginning repairs on any vehicle that may still be covered wholly or in part by any of the extensive warranties issued by Audi. Disconnect the battery negative terminal (ground strap)whenever you work on the fuel system or the electrical system. Do not smoke or work near heaters or other fire hazards. Keep an approved fire extinguisher handy. Audi is constantly improving its vehicles and sometimes these changes, both in parts and specifications, are made applicable to earlier models. Therefore, part numbers listed in this manual are for reference only. Always check with your authorized Audi retailer parts department for the latest information. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

































Cautions & Warnings •

•

•

•

•

Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are designed to be used only once and are unreliable and may fail if used a second time. This includes, but is not limited to, nuts, bolts, washers, circlips and cotter pins. Always follow the recommendations in this manual - replace these fasteners with new parts where indicated, and any other time it is deemed necessary by inspection. Illuminate the work area adequately but safely. Use a portable safety light for working inside or under the vehicle. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil. Friction materials such as brake pads and clutch discs may contain asbestos fibers. Do not create dust by grinding, sanding, or by cleaning with compressed air. Avoid breathing asbestos fibers and asbestos dust. Breathing asbestos can cause serious diseases such as asbestosis or cancer, and may result in death. Finger rings should be removed so that they cannot cause electrical shorts, get caught in running machinery, or be crushed by heavy parts. Before starting a job, make certain that you have all the necessary tools and parts on hand. Read all the instructions thoroughly, do not attempt shortcuts. Use tools that are appropriate to the work

































Cautions & Warnings •

•

•

•

When boost-charging the battery, first remove the fuses for the Engine Control Module (ECM), the Transmission Control Module (TCM), the ABS control module, and the trip computer. In cases where one or more of these components is not separately fused, disconnect the control module connector(s). Some of the vehicles covered by this manual are equipped with a supplemental restraint system (SRS), that automatically deploys an airbag in the event of a frontal impact. The airbag is operated by an explosive device. Handled improperly or without adequate safeguards, it can be accidentally activated and cause serious personal injury. To guard against personal injury or airbag system failure, only trained Audi Service technicians should test, disassemble or service the airbag system. Do not quick-charge the battery (for boost starting) for longer than one minute, and do not exceed 16.5 volts at the battery with the boosting cables attached. Wait at least one minute before boosting the battery a second time. Never use a test light to conduct electrical tests of the airbag system. The system must only be tested by trained Audi Service technicians using the VAG 1551 Scan Tool (ST) or an approved equivalent. The airbag unit must never be electrically tested while it is not installed in the vehicle.

Transmision-Q7-0C8

Recommend Documents