TM 9-2330-202-14&P This publication supersedes TM 9-2330-202-14&P 9-2330-202-14&P dated 7 October 1993. TECHNICAL MANUAL OPERATOR’S, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) FOR TRAILER, CARGO, 3/4-TON, 2-WHEEL M101 A2 (2330-01-102-4697) M101 OlA3 (2330-01-372-5641) TRAILER, CHASSIS, 3/4-TON, 2-WHEEL M116A2 (2330-01-101-8434) M116A2E1 (2330-01-333-9773) TRAILER, CHASSIS, 1-TON, 2-WHEEL M116A3 (2330-01-359-0080)
Approved for public release; distribution is unlimited.
INTRODUCTION
1-1
OPERATING INSTRUCTIONS
2-1
OPERATOR/CREW PMCS
2-3
OPERATOR/CREW TROUBLESHOOTING PROCEDURES
3-2
UNIT PMCS
4-3
UNIT TROUBLESHOOTING PROCEDURES
4-7
DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
5-1
MAINTENANCE ALLOCATION CHART
B-1
REPAIR PARTS AND SPECIAL CIAL TOO TOOLS LIS LIST
E-1
LUBRICATION INSTRUCTIONS
I-1
INDEX
INDEX-1
HEADQUARTERS, DEPARTMENT DEPARTMENT OF THE ARMY MAY 1997
*TM 9-2330-202-14&P TECHNICAL MANUAL NO. 9-2330-202-14&P
HEADQUARTERS DEPARTMENT OF THE ARMY Washington D.C., 12 May 1997 OPERATOR’S, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) FOR TRAILER, CARGO, 3/4-TON, 2-WHEEL M101A2 (2330-01-102-4697) M101 A3 (2330-01-372-5641) TRAILER, CHASSIS, 3/4-TON, 2-WHEEL M116A2 (2330-01-101-8434) M116A2E1 (2330-01-333-9773) TRAILER, CHASSIS, 1-TON, 2-WHEEL Ml 116A3 (2330-01-359-0080)
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve improve this manual. If you find find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your your letter, DA Form 2028 2028 (Recommended Changes to Publications and Blank Forms), or DA Form 2028-2, located in the back of of this manual, directly directly to: Commander, U.S. Army Tank-automotive and Armaments Command, Command, ATTN: AMSTA-IM-OPIT, Warren, MI 48397-5000. A reply will be furnished to you. You may also provide DA Form 2028-2 information to TACOM via datafax or e-mail: • TACOM's TACOM's fax number number is DSN DSN 786-6323 786-6323 or (810) (810) 574-632 574-6323 3 • TACOM's TACOM's e-mail address is amsta-mmaa@cc
[email protected] .tacom.ar m.army.m my.milil
Approved for public release; distribution is unlimited. TABLE OF CONTENTS Page HOW TO USE THIS MANUA MANUAL L .................. ........................... .................. .................. .................. .................. .................. .................. .................. .................. ................ ....... vi
CHAPTER
1
INTRODUCTION
Section I. General Information .................................. ................ .................................... .................................... ............................... ............. *This publication supersedes TM 9-2330-202-14&P dated 7 October 1993. i
1-1
TM 9-2330-202-14&P TABLE OF CONTENTS (continued) CHAPTER
1
INTRODUCTION (continued)
Section Section
II.
Equipment Equipment Descriptio Description n and Data........ Data............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... ..
1-4
Section Section
III.
Principles Principles of Operation Operation ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......
1-17
2
OPERATING INSTRUCTIONS
Section Section
I.
Description Description and Use of Operator’ Operator’s s Controls Controls and Indicators Indicators ........ ............ ........ ........ ........ ......
2-1
Section Section
II.
Operator/ Operator/Crew Crew Preventiv Preventive e Maintenanc Maintenance e Checks Checks and Services Services (PMCS)..... (PMCS).......
2-3
Section Section
III.
Operation Operation Under Usual Conditions... Conditions....... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....
2-11
Section Section
IV.
Operation Operation Under Unusual Unusual Conditions.... Conditions........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ...
2-26
3
OPERATOR/CREW MA MAINTENANCE IN INSTRUCTIONS
Section Section
I.
Lubricatio Lubrication n Instruct Instructions.. ions...... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ...
3-1
Section Section
II.
Operator/ Operator/Crew Crew Troubleshoo Troubleshooting ting Procedures Procedures ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ....... ...
3-2
4
UNIT MAINTENANCE
I.
Repair Repair Parts; Parts; Tools; Special Special Tools; Tools; Test, Measurem Measurement, ent, and Diagnostic Diagnostic Equipment (TMDE); and Support Equipment......... Equipment .................. .................. .................. ................. ........... ...
4-1 4-2
CHAPTER
CHAPTER
CHAPTER Section Section
Page
Section Section
II.
Service Service upon Receipt. Receipt..... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ....... ........ ........ ........ ........ ........ ........ ....
Section Section
III.
Unit Preventive Preventive Maintenanc Maintenance e Checks Checks and Services Services (PMCS) (PMCS) ........ ............ ........ ........ ....... ...
4-3
Section Section
IV.
Unit Troublesh Troubleshootin ooting g Procedure Procedures s ........ ............ ........ ........ ........ ........ ........ ........ ....... ....... ........ ........ ........ ........ ........ ...... ..
4-7
Section Section
V.
General General Maintenanc Maintenance e Instruct Instructions.... ions........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....
4-34
Section
VI.
Electrical System Maintenance ................. .......................... .................. .................. .................. .................. ............... ......
4-39
Section
VII. Brake System Maintenance............... Maintenance........................ .................. .................. .................. .................. ................. .............. ......
4-49
Section Section
VIII. VIII. Wheels, Wheels, Hubs, and Brakedrum Brakedrums s Maintenanc Maintenance e ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ......
4-83
Section Section
IX.
Frame Frame and Towing Attachment Attachments s Maintenanc Maintenance e ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ......
4-92
Section Section
X.
Springs Springs and Shock Absorbers Absorbers Maintenanc Maintenance e ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....
4-104
Section
XI.
Body Maintenance .................. ........................... .................. .................. .................. .................. .................. .................. ............... ......
4-110
Section
XII. Accessory Items Maintenance .................. ........................... .................. .................. .................. .................. ............... ......
4-116
Section
XIII. Special Purpose Kits Maintenance .................. ........................... .................. .................. .................. ................. ........
4-119
Section
XIV. Painting and Identification Marking .................. ........................... .................. .................. .................. ................. ........
4-121
Section
XV. Preparation for Storage and Shipment......... Shipment .................. .................. .................. .................. .................. ............ ... ii
4-122
TM 9-2330-202-14&P TABLE OF CONTENTS (continued) CHAPTER
5
DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
Page
Section Section
I.
Axle Maintenanc Maintenance e ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......
5-1
Section Section
II.
Brakedrum Brakedrum and Tire Maintenanc Maintenance e ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....
5-3
Section Section
III.
Frame Frame Assembly Assembly Maintenanc Maintenance e ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......
5-6
Section
IV.
Accessory Items Maintenance............... Maintenance........................ .................. .................. .................. .................. .................. ...........
5-7
APPENDIX
A
REFERENCES ................. .......................... .................. .................. .................. .................. .................. .................. .................. ............. ....
A-1
APPENDIX
B
MAINTENANCE ALLOCATION CHART
Section Section
I.
Introduct Introduction...... ion.......... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......
Section Section
II.
Maintenanc Maintenance e Allocation Allocation Chart for M101 and M116 Series Series Trailers Trailers ........ ............ ...... ..
B-4
Section Section
III.
Tool and Test Equipment Equipment Requireme Requirements....... nts........... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ...
B-7
Section
IV.
Remarks .................. ........................... .................. .................. .................. .................. .................. .................. .................. .................. ............. ....
B-7
APPENDIX
C
COMPONENTS OF EN END ITEM AN AND BASIC IS ISSUE IT ITEMS LISTS .... ...... .... .... ....
APPE AP PEND NDIX IX D
ADDI AD DIT TIONA IONAL L AUT AUTHO HORI RIZA ZATI TION ON LIST LIST
B-1
C-1 C-1
Section Section
I.
Introduct Introduction...... ion.......... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......
D-1
Section Section
II.
Additional Additional Authoriza Authorization tion List (AAL).......... (AAL).............. ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......
D-2
APPE AP PEND NDIX IX E
REPA RE PAIR IR PA PART RTS S AND AND SPEC SPECIA IAL L TOO TOOLS LS LIST LIST
Section Section
I.
Introduct Introduction...... ion.......... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......
Sect Sectio ion n
II. II.
Repa Repair ir Part Parts s List List
GROUP GROUP 06
ELECTR ELECTRICA ICAL L SYSTEM SYSTEM
0609
LIGHTS...... LIGHTS.......... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ....... ........ ........ ........ .... COMPOSITE STOPLIGHT-TAILLIGHT ................. .......................... .................. .................. .................. ........... .. HULL HUL L OR CHA CHASSI SSIS S WIRIN WIRING G HAR HARNES NESS S ..... ........ ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ..... .. CHAS CH ASSI SIS S WIRI WIRING NG HA HARN RNES ESS S (COM (COMPO POSI SITE TE STOP STOPLI LIGH GHTT-TA TAIL ILLI LIGH GHT)... T)... INTERVEHIC INTERVEHICULAR ULAR CABLE ....... ........... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... .. WIRI WIRING NG HA HARN RNES ESS S AN AND D INTE INTERV RVEH EHIC ICUL ULAR AR CA CABL BLE E ATTA ATTACH CHME MENT NTS... S.....
0613 061 3
-
E-1
Page
iii
1-1 1-1 2-1 2-1 2-1 3-1 4-1 4-1
Illus/ Figure
1 2 3 4
TM 9-2330-202-14&P TABLE OF CONTENTS (continued) GROU GROUP P 11
REAR RE AR AXLE AXLE
1100
REAR AXLE ASSEMBLY ASSEMBLY ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ....... ....... ........ ........ ........ ........ ........ ........ ...... .. REAR AXLE ASSEMBLY ASSEMBLY ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....
-
5-1 5-1
GROU GROUP P 12
BRAK BR AKES ES
1201
HANDBRAKES..... HANDBRAKES......... ........ ........ ........ ........ ........ ........ ........ ........ ....... ....... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... 6-1 CABLE AND CONDUIT CONDUIT ASSEMBLY ASSEMBLY.... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .... 6-1 HANDBRAKE HANDBRAKE LEVER.... LEVER........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ... 7-1 SERVICE SERVICE BRAKES BRAKES ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... .. 8-1 BRAKE ASSEMBLY ASSEMBLY ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... 8-1 HYDRAULIC HYDRAULIC BRAKE SYSTEM....... SYSTEM........... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... 9-1 WHEEL CYLINDER... CYLINDER....... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ... 9-1 HYDRAULIC HYDRAULIC BRAKE ACTUATOR ACTUATOR ASSEMBLY ASSEMBLY.... ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ... 10-1 HYDRAULIC HYDRAULIC BRAKE LINES LINES ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .......11-1 ...11-1
-
1202
-
1204
-
GROU GROUP P 13
WHEE WH EELS LS AN AND D TRAC TRACKS KS
1311
WHEEL ASSEMBLY ASSEMBLY ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .... WHEEL AND HUB ASSEMBLY ASSEMBLY ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ... WHEEL WHEEL AND RUN RUNFLA FLAT T ASSEMB ASSEMBLY LY (M101 (M101A3 A3 and M1 M116A 16A3).... 3)....... ...... ..... ..... ...... ..... .. TIRES, TIRES, TUBES, AND TIRE CHAIN CHAINS... S....... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... TIRE AND VALVE ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....
1313
-
-
GROUP 15
FRAME, FRAME, TOWING TOWING ATTACHMENT ATTACHMENTS, S, DRAWBARS, DRAWBARS, AND ARTICULATI ARTICULATION ON SYSTEMS
1501
-
1503 150 3
-
1507 150 7
-
FRAME FRAME ASSEMBLY... ASSEMBLY....... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... .. CHASSIS CHASSIS FRAME ASSEMBLY...... ASSEMBLY.......... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... .. PINTLE PIN TLES S AND TOWING TOWING ATTACH ATTACHMEN MENTS TS ...... ......... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ..... .. DRAWBAR DRAWBAR ASSEMBLY ASSEMBLY AND SAFETY CHAIN CHAINS... S....... ........ ........ ........ ........ ........ ........ ........ ........ ...... .. LANDIN LAN DING G GEAR, GEAR, LEVELI LEVELING NG JACKS JACKS ..... ........ ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ..... .. FRONT SUPPORT SUPPORT LEG....... LEG........... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....
GROUP GROUP 16
SPRING SPRINGS S AND SHOCK SHOCK ABSORB ABSORBERS ERS
1601
SPRINGS.. SPRINGS...... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .... SPRING SPRING ASSEMBLY. ASSEMBLY..... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ... SHOCK ABSORBER ABSORBER EQUIPMENT EQUIPMENT ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... SHOCK ABSORBER...... ABSORBER.......... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... ..
1604
-
12-1 12-1 13-1 13-1 14-1 14-1
15-1 15-1 16-1 16-1 16-1 17-1 17-1 17-1
18-1 18-1 19-1 19-1
GROUP GROUP 18
BODY, BODY, CAB, CAB, HOOD, HOOD, AND HUL HULL L
1810
CARGO BODY ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... 20-1 CARGO CAR GO BODY, BODY, RAC RACK, K, AND TAILGA TAILGATE TE ASSEMB ASSEMBLY LY (M101 (M101A2 A2 and....... and.......... ... 20-1 20-1 M101A3) BODY, CHASSIS, CHASSIS, AND HULL ACCESSORY ACCESSORY ITEMS
-
GROUP 22 2201 220 1
-
Illus/ Figure
Page
CANVAS,, RUB CANVAS RUBBER BER,, OR PLASTI PLASTIC C ITEMS ITEMS ...... ......... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ..... .. CANVAS CAN VAS COVER COVER ASSEMB ASSEMBLY LY AND BOWS BOWS (M101 (M101A2 A2 and M10 M101A3 1A3)... )...... ..... .... .. iv
21-1 21-1 21-1 21-1
5
6 7 8 9 10 11
12 13 14
15 16 17
18 19
20
21
TM 9-2330-202-14&P TABLE OF CONTENTS (continued)
Page 2202 2210 221 0
-
ACCESSORY ACCESSORY ITEMS ITEMS ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ... REFLECTOR REFLECTOR (M101A2 (M101A2 and M101A3)... M101A3)....... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ... DATA DATA PLATES PLATES AND INS INSTRU TRUCTI CTION ON HOLDERS HOLDERS ...... ......... ...... ..... ..... ..... ..... ...... ...... ...... ...... ..... ..... ..... DATA PLATES PLATES ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......
GROUP GROUP 33
SPECIA SPECIAL L PUR PURPOS POSE E KITS KITS
3307
SPECIAL SPECIAL PURPOSE PURPOSE KITS......... KITS............. ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... .. REAR STABILIZE STABILIZER R KIT ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ...
-
GROUP GROUP 95
GENERA GENERAL L USE STANDA STANDARDI RDIZED ZED PARTS PARTS
9501
BULK MATERIAL MATERIAL ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... BULK .................. ........................... .................. .................. .................. .................. .................. .................. .................. .................. .................. .........
Sectio Section n Sectio Section n
-
III IV
APPENDIX
22-1 22-1 23-1 23-1 23-1
23
24-1 24-1
24
BULK-1 BULK-1 BULK-1
BULK
Specia Speciall Tools Tools List List (If Applic Applicabl able) e) CrossCross-Ref Refere erence nce Ind Indexe exes s PART NUMBER INDEX .................. ........................... .................. .................. .................. .................. .................. ................ .......
I-1
F
EXPENDABLE AND DURABLE ITEMS LIST
Section Section
I
Introduct Introduction...... ion.......... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......
F-1
Section Section
II
Expendable Expendable and Durable Durable Item Items s List...... List.......... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....
F-2
G
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Section Section
I
Introduct Introduction...... ion.......... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ......
G-1
Section Section
II
Manufact Manufacturing uring Instruct Instructions ions ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ...
G-3
APPENDIX
H
TORQUE VA VALUES FO FOR TH THREADED FA FASTENERS ........ ............ ........ ........ ........ ........ ........ ...... ..
H-1
APPENDIX
I
LUBRICATION INSTRUCTIONS.................. ........................... .................. .................. .................. .................. ........... ..
I-1
APPENDIX
INDEX ................. .......................... .................. .................. .................. .................. .................. .................. .................. .................. .................. .................. .................. ................... .................. ........
V
Illus/ Figure
INDEX-1
22
TM 9-2330-202-14&P HOW TO USE THIS MANUAL SCOPE. This technical manual provides you with the information you will need to operate and maintain the M101 Series and M116 Series trailers. The information contained in this manual is presented in five chapters and nine appendixes, one of which is a repair parts and special tools list (RPSTL). (RPSTL). Each chapter is divided divided into sections covering operating operating procedures and/or and/or other information for specific systems or components. Note that Appendix A of this manual gives the full title of every manual, form, pamphlet, or other document referenced in this manual. INDEXING. Four indexing procedures are used to help you locate information quickly: • Cover index. index. Lists chapter chapter titles titles and important parts of the manual, with with corresponding corresponding page numbers. Each chapter or part listed is boxed in, with with a black outer edge that is in line with the first page of that chapter or part. • Table of contents. The table of contents, contents, which follows the summary of warnings, lists all chapters and sections numerically, with corresponding page numbers. • Section indexes. Each section starts with a numerical listing of of all paragraphs in that that section. • Alphabetical index. index. The alphabetically alphabetically arranged arranged subject index starts starts on pag page e Inde Index-1. x-1. WARNINGS, CAUTIONS, AND NOTES. You must read and understand this manual BEFORE operating the M101 Series and M116 Series trailers. Throughout this manual you you will see WARNING, CAUTION, and NOTE headings. There are good reasons for every every one of these notices.
A WARNING is used to alert the user to hazardous operating and maintenance procedures, practices, or conditions that could result in injury or death. WARNINGs must be strictly observed. CAUTION A CAUTION is used to alert the user to hazardous operating and maintenance procedures, practices, or conditions that could result in damage to, or destruction of, equipment or mission effectiveness. effectiveness. Captions must be strictly observed. vi
TM 9-2330-202-14&P WARNINGS, CAUTIONS, AND NOTES (continued). NOTE A NOTE highlights an essential operating or maintenance procedure, condition, or statement. WARNINGs and CAUTIONs appear immediately preceding the step to which they pertain. pertain. It is important to read and thoroughly understand the WARNINGs and/or CAUTIONs before beginning maintenance. NOTES may precede or follow the steps to which they pertain, depending on what makes the most sense.
vii/(viii blank)
TM 9-2330-202-14&P CHAPTER 1 INTRODUCTION Section I. GENERAL INFORMATION Paragraph Number
Paragraph Title
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10
Scope.................................................................................................................... Maintenance Forms, Records, and Reports .................. ........................... .................. .................. .................. ............ ... Destruction of Army Materiel To Prevent Enemy Use .................... .............................. .................... ............ .. Preparation for Storage or Shipment .................. ........................... .................. ................. ................. .................. ............... ...... Quality Quality Assurance.... Assurance........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... Reporting Reporting Equipment Equipment Improvem Improvement ent Recommenda Recommendations tions (EIRs)....... (EIRs)........... ........ ........ ........ ........ ...... List of Abbreviat Abbreviations ions and Acronyms. Acronyms..... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... Warranty Warranty Informati Information on ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .... Safety, Safety, Care, and Handling..... Handling......... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ...... .. Corrosion Corrosion Preventio Prevention n and Cont Control.. rol...... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ ....... ...
Page Number 1-1 1-1 1-1 1-1 1-2 1-2 1-2 1-3 1-3 1-3
1-1.
SCOPE.
a.
This manual manual descri describes bes Operator’ Operator’s, s, Unit, Direct Support, Support, and General General Support Support maintenanc maintenance e and and contains contains the repair repair parts and special tools list for the following: •
Trai Trailer ler,, Car Cargo go:: 3/4 3/4-T -Ton on,, 2-W 2-Whe heel el,, M10 M101A 1A2 2 and and M1 M101 01A3 A3;;
•
Trai Trailer ler,, Chas Chassi sis: s: 3/4 3/4-T -Ton on,, 2-Whe 2-Wheel el,, M116 M116A2 A2 and and M11 M116A 6A2E 2E1; 1; and and
•
Trai Traile ler, r, Ch Chas assi sis: s: 1-To 1-Ton, n, 2-Wh 2-Whee eel, l, M1 M116 16A3 A3..
b.
All All M10 M101 1 Ser Serie ies s car cargo go trai traile lers rs use use the the M1 M116 16 Seri Series es chas chassi sis. s.
c.
Throug Throughou houtt this this man manual ual,, the the terms terms "cur "curb b side" side" and "road "road side side"" are are used used to to descr describe ibe views views of of the the trail trailer. er. As view viewed ed from the rear, curb side is the right side and road side is the left side.
d.
The The tra traile ilers rs are are use used d to to car carry ry payl payloa oads ds over over high highwa way y or or cro cross ss-c -cou ount ntry ry..
1-2. 1-2.
MAIN MA INTE TENA NANC NCE E FORM FORMS, S, REC RECOR ORDS DS,, AND AND REPO REPORT RTS. S.
Department of the Army forms and procedures used for equipment maintenance m aintenance will be those prescribed by DA Pam 738750, The Army Maintenance Management System (TAMMS). 1-3. 1-3.
DEST DE STRU RUCT CTION ION OF ARM ARMY Y MAT MATER ERIE IEL L TO PR PREV EVEN ENT T ENE ENEMY MY US USE. E.
Refer to TM 750-244-6 for procedures on the destruction of military vehicles to prevent enemy use. 1-4. 1-4.
PREP PR EPAR ARAT ATIO ION N FOR FOR STOR STORAG AGE E OR OR SHI SHIPM PMEN ENT. T.
For information on preparing the trailers for storage or shipment, refer to Chapter 4, Section XV. 1-1
