Tool Catalog Ei18e-11020

Pub. No. EI18E-11020

FUEL INJECTION PUMP

SPECIAL TOOLS

FOREWORD This catalog is provided for the use of service personnel to ensure the efficient and correct maintenance of ZEXEL fuel injection equipment. The catalog includes details of ZEXEL service tools for disassembly, reassembly, testing and adjustment of fuel injection equipment.

The contents of this catalog, including drawings and specifications, were the latest available as of December 1999. The right is reserved to make changes in specifications at any time without notice.

Bosch Automotive Systems Corporation (Formally: ZEXEL CORPORATION)

CONTENTS Page

INTRODUCTION ………………………………………………………

2

TESTING EQUIPMENT ………………………………………………

3

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY … 27

SPECIAL TOOLS FOR ADJUSTMENT …………………………… 99

DIMENSIONS AND APPLICATIONS ……………………………… ………………………………181

INDEX ………………………………………………………………… …………………………………………………………………327

-1-

INTRODUCTION This catalog has been divided into five main sections. 1. TESTING EQUIPMENT When adjusting or confirming the perfor mance of each injection pump, governor, timing device, nozzle and nozzle holder, etc, special testing equipment is necessary. This section lists the part numbers and specifications of this equipment. 2. SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY Special tools are necessary when disassembling and reassembling fuel injection equipment. This section describes the part numbers, part names and applications of tools for each type of fuel injection pump, governor, etc.

3. SPECIAL TOOLS FOR ADJUSTMENT This section describes the part numbers, par t names and applications of tools necessary when adjusting each type of fuel injection pump, governor, etc. 4. DIMENSIONS AND APPLICATIONS All tools are listed in ascending numerical order, together with their dimensions and applications. 5. INDEX All tool part numbers are listed in ascending numerical order, together with part names and relevant page references. Note: All dimensions are in millimeters unless otherwise indicated.

-2-

TESTING EQUIPMENT

Page 10NP AND 20NP INJECTION PUMP TEST BENCHES …………………………………………………………

6

10NT, 16NT, AND 20NT NOZZLE TESTERS ………………………………………………………………………

12

INJECTION PIPES FOR NOZZLE TESTERS ………………………………………………………………………

14

TIMING CHECKER ……………………………………………………………………………………………………

16

POINTERS AND COUPLINGS ………………………………………………………………………………………

18

PRESSURE CONTROL KITS ………………………………………………………………………………………

20

MANUAL CONTROLLERS …………………………………………………………………………………………

22

CONTROL UNITS ……………………………………………………………………………………………………

24

-3-

-4-

TESTING EQUIPMENT

MEMO

-5-

TESTING EQUIPMENT

10NP AND 20NP INJECTION PUMP TEST BENCHES Continuous measurement test bench

ZCM-1

ZCD-1

ZCM-1

Graduate measurement test bench ZGM

ZGD

-6-

ZCD-2

TESTING EQUIPMENT

10NP AND 20NP SPECIFICATIONS ITEM

10NP

Voltage system

AC 200∼240V

Max load (amperes)

50A

Rated output

5.5kW

11kW

Maximum power

7.5kW

15kW

Variable speed type

Frequency control inverter

Speed control

0∼4000 r/min

Speed setting

Digital preset

Speed display

Digital (monitor display) 14.7N･m

Injection quantity measuring system

12 cylinders Continuous measurements/graduate measurements

Low pressure

0∼600kPa

High pressure

0∼6MPa

Vacuum pressure/housing pressure

-100∼0∼250kPa

Feed pump pressure

0∼1.6MPa

Lube oil pressure (Lube oil supply optional)

0∼1.0MPa

Test oil tank

30∼55℃ (accuracy ±2)

Test oil temperature Pump inlet control

30∼55℃ (accuracy ±2)

Overflow

Others

440∼500V

AC 400V

Flywheel's inertial moment

Pressure gauge graduations

380∼420V

25A

Motor

Drive unit

20NP

30∼60℃

Test oil tank capacity

50 liters

Self-diagnosis function

Yes (code display)

Hour meter

Yes (monitor display)

Voltage supply for magnet valves

DC 12V (7A) DC 24V (7A)

Service outlet

AC 100V×2 (5A) AC 230V×2 (3A)

-7-

TESTING EQUIPMENT

ZCD SPECIFICATIONS ITEM

ZCD

Speed measurement range

40∼4000 r/min

Speed measurement accuracy

±0.4 r/min

Temperature measurement range

-40∼150℃

Temperature control range

30∼60℃

Temperature measurement accuracy

40±0.5℃ / 80±1.2℃

Overflow rate measurement

6∼400 l/h

Number of measurement points

12 Light blue Black

Color Elapsed-hour meter

40 years by 0.25hours

Self-diagnostics

Via error message

Measuring range

0.03∼30 l/h ; 3000 mm3/h 0.03∼0.1 l/h ±5% 0.1∼1 l/h ±2% 1∼30 l/h ±1%

Measuring accuracy Measuring system

Unpressurized (open system) non-interacting like the measuring glass technology, therefore indentical test, adjustment and measurement 45℃

Maximum permitted ambient temperature Power supply

Display

∼ 230V / 50∼60Hz 3A ∼ 28V / 50∼60Hz 5A ∼ 20V / 50∼60Hz 3A 14"color monitor Digital display, analogue display as bar graph, display of tolerances, scattering, and color coding when values exceeded

-8-

TESTING EQUIPMENT

ZGD & ZGM SPECIFICATIONS ITEM

Dimensions (overall)

ZGD

ZGM

Length

440mm

825mm

Maximum height

150mm

590mm

Width

370mm

285mm

Weight

4kg

33kg

RPM measuring range

40∼4000 r/mim

RPM measuring accuracy

±1 r/mim

Stroke rate measuring range

50∼5000 in increments of 50

Stroke rate accuracy

±1

Temperature measuring range

-40∼150℃

Temperature control range Temperature measuring accuracy

30∼60℃

KTY sensor type (standard)

40±2℃ / 80±2℃

PT1000 sensor type (optional)

40±2℃ / 80±2℃

Overflow rate measurement

15∼260 l/h

Number of measuring locations

12

Metering cylinder size

44ml and 260ml Light blue Blue Black

Color Elapsed operating-hour meter

40 years by 0.25hours

Self-diagnostics Electromagnetic compatibility (EMC)

Via fault codes This is a Class A product in accordance with EN 55 022

-9-

TESTING EQUIPMENT

10NP AND 20NP TEST BENCH COMBINATIONS For continuous measurements: ZCM-1+ZCD-1 & ZCM-1+ZCD-2 For graduate measurements: ZGM+ZGD 20NP ZEXEL PART NO. TYPE

10NP ZEXEL PART NO.

VOLTAGE

MEASURING DEVICES

200∼240

ZCM-1+ZCD-1

105764-0000

105764-1000

105763-0000

105763-1000

350∼420

ZCM-1+ZCD-1

105764-0010

105764-1010

105763-0010

105763-1010

440∼500

ZCM-1+ZCD-1

105764-0020

105764-1020

105763-0020

105763-1020

200∼240

ZGM+ZGD

105764-0040

105764-1040

105763-0040

105763-1040

350∼420

ZGM+ZGD

105764-0050

105764-1050

105763-0050

105763-1050

440∼500

ZGM+ZGD

105764-0060

105764-1060

105763-0060

105763-1060

200∼240

ZCM-1+ZCD-2

105764-0080

105764-1080

105763-0080

105763-1080

350∼420

ZCM-1+ZCD-2

105764-0090

105764-1090

105763-0090

105763-1090

440∼500

ZCM-1+ZCD-2

105764-0100

105764-1100

105763-0100

105763-1100

Without Lube-oil pump

With Lube-oil pump

Without Lube-oil pump

With Lube-oil pump

Required electrical power systems for new pump test benches VOLTAGE

PHASE

FREQUENCY (Hz)

3

50

3

60

3

50

3

60

3

50

200∼240

350∼420

440∼500

- 10 -

TEST BENCH COMBINATIONS ZCM-1+ZCD-1

ZGM+ZGD

ZCM-1+ZCD-2

TESTING EQUIPMENT

MODEL APPLICATION INJECTION PUMP TYPE

20NP

10NP

PES-K

○

○

PE (S) -A

○

○

PE (S) -AD

○

○

PE (S) -MD

○

○

PE (S) -P

○

−

PE (S) -PD

○

−

PE -Z(W)

○

−

TC (S) -HD

○

−

TC (S) -MD

○

−

VE

○

○

PF (R)

○

○

REMARKS

TEST APPLICATION 5. Automatic timing device adjustment 6. Supply pump testing 7. Calibration, adjustment and testing of distributor

1. Injection timing adjustment 2. Fuel delivery calibration 3. Mechanical governor adjustment

type pump

4. Pneumatic governor adjustment The 20NP and 10NP PUMP TEST BENCHES are

Thus, the user can perform a wide range of pump

supplied complete with standard attachments, which are the minimum requirements for adjusting the

adjustments simply by using the adjustment kit relevant to the individual pump type, together with

injection pump.

the standard drive kit (see table below). (No adjustment tools are supplied with the conventional pump test stand.)

STANDARD DRIVE KIT

105765-1370

INJECTION PUMP TYPES AND ADJUSTMENT KITS VE

PES-K

PE(S)-A, AD, MD

PE(S)-P

PE(S)-PD

105765-1380

105765-1390

105765-1400

105765-1410

105765-1420

- 11 -

TESTING EQUIPMENT

10NT, 16NT AND 20NT NOZZLE TESTERS

10NT

16NT

20NT

- 12 -

TESTING EQUIPMENT

NOZZLE TESTERS The nozzle tester is used for the following tests and adjustment of the diesel engine’s nozzles and nozzle holders. 1. Nozzle opening pressure adjustment 2. Testing of spray characteristics

3. Testing for fuel oil leakage from the nozzle seat 4. Two-spring nozzle holder adjustment MAIN COMPONENT PARTS

MODEL

PART NO.

APPLICATION PART NAME AND NO.

105785-5170

10NT 105785-5200

Nozzle tester: 105785-0030

Plunger dia. 10mm

Pressure gauge: 157955-5300

40MPa

Injection pipes: 157856-5420 157856-5520 157856-5620 157856-5720

16NT

20NT

105785-6180

105785-7070

For vehicle engines Nozzle types: S, T ＆ P M14×1.5, M12×1.5 M14×1.5, M12×1.5 M14×1.5, M12×1.5 M14×1.5, M14×1.5


Plunger dia.: 10mm


60MPa

Injection pipes: 157856-0520 157856-6320

105785-5220

REMARKS

For vehicle engines Nozzle types: S, T ＆ P Not suitable for adjusting two-spring nozzle holders

M14×1.5, M12×1.5 M14×1.5, M14×1.5


Plunger dia.: 10mm


100MPa

Injection pipe: 157856-4420

M18×1.5, M18×1.5


Plunger dia.: 16mm


100MPa


M18×1.5, M18×1.5


Plunger dia.: 20mm


100MPa


M22×1.5, M26×1.5

For marine engines Nozzle types: S ＆ T

For marine engines Nozzle types: T, U ＆ V

For marine engines Nozzle types: U ＆ V

Note: ZEXEL manufactures many other nozzle testers besides the above. The above nozzle testers, however, are the most widely used.

- 13 -

TESTING EQUIPMENT

INJECTION PIPES FOR NOZZLE TESTERS Injection pipes used with the nozzle testers are listed below. INJECTION PIPE PART NO.

INSIDE DIA. × OUTSIDE DIA. × LENGTH

NUT SIZE

157856-0020

1.6mm×6mm×100mm

M14×1.5; M14×1.5

Straight

157856-0220

1.6mm×6mm×260mm

M14×1.5; M12×1.5

Bent

157856-0520

2mm×6mm×200mm

M14×1.5; M12×1.5

Straight

157856-4420

3mm×8mm×100mm

M18×1.5; M18×1.5

Straight

157856-4620

3mm×8mm×250mm

M18×1.5; M18×1.5

Bent

157856-4720

3mm×8mm×600mm

M18×1.5; M18×1.5

Straight

157856-5020

3mm×8mm×620mm

M18×1.5; M22×1.5

Straight

157856-5120

1.6mm×6mm×230mm

M14×1.5; M12×1.5

Bent

157856-5220

3mm×8mm×620mm

M18×1.5; M22×1.5

Straight

157856-5320

2mm×6mm×100mm

M14×1.5; 9/16×18UNF

Straight

157856-5420

2mm×6mm×267mm

M14×1.5; M12×1.5

Straight

157856-5520

2mm×6mm×400mm

M14×1.5; M12×1.5

Bent

157856-5620

2mm×6mm×261mm

M14×1.5; M12×1.5

Bent

157856-5720

2mm×6mm×267mm

M14×1.5; M14×1.5

Straight

157856-5820

1.6mm×6mm×130mm

M14×1.5; M18×1.5

Straight

157856-5920

1.6mm×6mm×410mm

M14×1.5; 9/16×18UNF

157856-6020

2mm×6mm×400mm

M14×1.5; M14×1.5

Straight

157856-6120

2mm×6mm×400mm

M14×1.5; M12×1.5

Straight

157856-6220

3mm×8mm×295mm

M18×1.5; M18×1.5

Bent

157856-6320

2mm×6mm×200mm

M14×1.5; M14×1.5

Straight

157856-6420

4mm×10mm×265mm

M22×1.5; M26×1.5

Bent

157856-6520

4mm×10mm×600mm

M22×1.5; M26×1.5

Straight

157856-6620

4mm×10mm×600mm

M22×1.5; M22×1.5

Straight

157856-7920

4mm×10mm×500mm

M22×1.5; PF1/2"

Straight

- 14 -

REMARKS

Bent

TESTING EQUIPMENT

INJECTION PIPE PART NO.

INSIDE DIA. × OUTSIDE DIA. × LENGTH

NUT SIZE

157856-8120

3mm×10mm×700mm

M18×1.5; M27×2

Bent

157856-8820

4mm×10mm×280mm

M22×1.5; M26×1.5

Bent

157856-9020

4mm×10mm×600mm

M22×1.5; M26×1.5

Straight

157856-9320

4mm×10mm×900mm

M18×1.5; M27×2

Bent

157856-9420

4mm×10mm×1000mm

M22×1.5; M27×2

Straight

157856-9620

4mm×10mm×600mm

M22×1.5; M22×1.5

Straight

157856-9720

3mm×10mm×450mm

M18×1.5; M27×2

Bent

157856-9820

4mm×10mm×570mm

M18×1.5; M27×2

Bent

157856-9920

4mm×10mm×800mm

M22×1.5

Straight

157858-0120

1.6mm×6mm×130mm

M18×1.5; M18×1.5

Straight

157858-0220

1.6mm×6mm×130mm

M12×1.5; M18×1.5

Straight

157858-0320

3mm×8mm×130mm

M18×1.5; M18×1.5

Straight

157858-0420

4mm×10mm×290mm

M22×1.5; M26×1.5

Bent

157858-0520

2mm×6mm×74mm

M14×1.5; M18×1.5

Straight

157858-0620

3mm×8mm×74mm

M18×1.5; M18×1.5

Straight

157858-0720

4mm×10mm×290mm

M22×1.5; M26×1.5

Bent

157858-0820

4mm×10mm×1020mm

M22×1.5; M26×1.5

Straight

157858-0920

4mm×10mm×1050mm

M22×1.5; M22×1.5

Straight

157858-1020

4mm×10mm×1020mm

M18×1.5; M22×1.5

Straight

157858-1120

4mm×10mm×800mm

M22×1.5; M22×1.5

Bent

157858-1220

4mm×10mm×145mm

M22×1.5; M22×1.5

Straight

157858-1320

3mm×8mm×1020mm

M18×1.5; M22×1.5

Straight

157858-1420

3mm×8mm×300mm

M18×1.5; M22×1.5

Straight

157858-1520

2mm×6mm×100mm

M14×1.5; M14×1.5

Straight

157858-1620

1.6mm×6mm×500mm

M14×1.5; M18×1.5

Straight

- 15 -

REMARKS

TESTING EQUIPMENT

TIMING CHECKER (Part No. 105783-0070) SPECIFICATIONS Range of measured rotation

300∼6000r/min

Distance between reflecting plate and sensor

10∼50mm

Power supply

AC100V (50/60Hz)

Power consumption

Approx. 20W

Rating

Continuous

TIMING CHECKER PARTS NO.

PART NO.

1

157830-3320

TIMING CHECKER

1

For measuring in-line pump advance angle; voltage: AC100V (50/60Hz); consumption: approx. 20W

2

157830-3420

SENSOR

1

For measuring in-line pump advance angle (for irradiating reflecting plate)

3

157830-3520 LAMP

1

For measuring in-line pump advance angle (for irradiating pump test stand measuring wheel)

4

157842-5920

HOLDER

1

Component part of timing checker (Part No. 105783-0070)

4/1

157842-5220

HOLDER

1

For measuring in-line pump advance angle (for mounting sensor: Part No. 157830-3420)

4/2

157842-5320 POINTER

1

For measuring advance angle of SP, SD timing devices

4/3

157842-5400 POINTER

1

For measuring advance angle of SCD timing device

4/4

157842-5520 POINTER

1

For measuring advance angle of SAZ timing device

4/5

157842-5600 POINTER

1

For measuring advance angle of SDZ timing device (25mm diameter shaft)

4/6

157842-5700 POINTER

1

For measuring advance angle of SDZ timing device (30mm diameter shaft)

4/7

157842-5800 POINTER

1

For measuring advance angle of SPZ timing device

157951-1100 PLATE

1

For measuring timing advance angle of timing device (to be cut to size)

5

PART NAME

QTY

APPLICATION

- 16 -

TESTING EQUIPMENT

1

2

3

4/1

4/2

4/3

4/4

4/5

4/6

4/7

5

- 17 -

TESTING EQUIPMENT

POINTERS AND COUPLINGS The pointers and couplings listed below are necessary when measuring the advance angle of the timing devices. TIMING DEVICE TYPE

POINTER PART NO.

COUPLING PART NO.

POSITION OF REFLECTING PLATE

−

−

Attach to timing device case

SAZ

157842-5520

−

Attach to pointer

SAZ (gear drive)

157842-5520 105784-0180

SA

REMARKS Attach clear of timing device case part number and caution plate

Attach to pointer

SBZ (spline drive)

−

105784-0110

Attach to flyweight holder

Attach clear of the flyweight holder part number

SBZ (gear drive)

−

105784-0150



SBZ (tooth drive)

−

105784-0160



SCD (gear drive)

157842-5400 105784-0190

SP, SD

157842-5320

SPZ

157842-5800 105784-0170

Attach to pointer

SDZ (25mm dia shaft)

157842-5600 105784-0121

Attach to pointer

SDZ (30mm dia shaft)

157842-5700 105784-0130

Attach to pointer

−

Attach to pointer Attach to pointer

SCDM 20mm dia shaft; gear installed on pump side

−

105784-0511

Attach to outside face of coupling

Driving device: 105784-0221 10NP, 20NP test bench: 105784-0610


−

105784-0511


Driving device: 105784-0560 10NP, 20NP test bench: 105784-0590


−

105784-0511


Driving device: 105784-0570 10NP, 20NP test bench: 105784-0600 Driving devices: 105784-0221, 105784-0531. 10NP, 20NP test benches: 105784-0610, 105784-0620 Driving device: 105784-0580 10NP, 20NP test bench: 105784-0630

SCDM 20mm dia shaft

−

105784-0511


SCDM 25mm dia shaft

−

105784-0521


SAG

−

105784-0511


SDG

−

105784-0521


SPM 25mm dia shaft; gear installed on pump side

−

105784-0521


SPG

−

105784-0521


SDG

−

105784-0540


- 18 -

Driving devices: 105784-0231, 105784-0551. 10NP, 20NP test benches: 105784-0640, 105784-0650

TESTING EQUIPMENT

REFLECTING PLATE AND COUPLING POSITIONS SCD

SAG, SDG, SPG Location of reflecting plate

Location of reflecting plate

Coupling

Timing device

Timing device

Coupling

SCDM, SPM

SP, SDD Location of reflecting plate

Pointer

Location of reflecting plate

Coupling

Timing device

Timing device

- 19 -

Driving device

TESTING EQUIPMENT

PRESSURE CONTROL KITS ANALOG PRESSURE CONTROL KIT (Part No. 105782-0121) NO.

PART NO.

OLD PART NO.

PART NAME

QTY

REMARKS

1

157820-9520

CYLINDER ASSY

1

2

157821-0021

BRACKET ASSY

1

For attaching gauge

3

157821-7420

PRESSURE GAUGE

1

Range: 0∼250 kPa

4

012655-0860

SCREW

4

M5×0.8; L=8mm

5

014020-5190

WASHER

4

φ5.5×φ10; t=0.8mm

6

157820-6100

TUBE

1

φ4.5×φ6; L=900mm

7

157821-7620

VACUUM GAUGE

1

Range: -100∼0 kPa

8

157820-6100

TUBE

1

φ4.5×φ6; L=900mm

9

157820-9120

EYE

1

For RBD type governor

10

157820-9220

HOSE JOINT

1

For PG type governor

1∼ 6 7

8

9

- 20 -

10

TESTING EQUIPMENT

PRESSURE CONTROL KIT DIGITAL PRESSURE CONTROL KIT (Part No. 105782-0150) Digital type

Vacuum pump (Part No. 157821-4500)

Pressure gauge (Part No. 157821-6900)

Range

-760mmHg∼0∼ 2,000mmHg

Power supply

100V±10V (50 / 60Hz)

Units

kPa / mmHg

Oil confirmation

Confirm that the oil is within the specified range on the oil level gauge

Power supply

100V±10V (50 / 60Hz) or DC12V Specified oil

Part no: 157821-5200 Remove the pump drain and supply the specified oil through the drain port.

- 21 -

TESTING EQUIPMENT

MANUAL CONTROLLERS NO.

PART NO.

OLD PART NO.

PART NAME

APPLICATION

1

407980-2240

MANUAL CONTROLLER

1/1

407980-2251

CHECKER

1/2

407910-5460

WIRE HARNESS

1/3

407910-5360

WIRE HARNESS

2

407910-3032

MANUAL CONTROLLER

MD-TICS and MITICS (North America)

3

407980-2270

MANUAL CONTROLLER

COVEC-F (ISUZU, NISSAN, MAZDA)

3/1

407980-2281

CHECKER

For GE actuator adjustment

3/2

407980-2300

WIRE HARNESS

Used together with 407980-2281

3/3

407980-2310

WIRE HARNESS

For NISSAN CD20, TD27 engines

4

105782-8280

MANUAL CONTROLLER

COVEC-F (MITSUBISHI)

4/1

105782-8270

CHECKER

4/2

407980-2390

WIRE HARNESS

4/3

407980-2400

WIRE HARNESS

HD-TICS, MD-TICS, MITICS

1

2 1/2 1/1 1/3

3

3/2

4

3/1

4/2 4/1

4/3

3/3

- 22 -

TESTING EQUIPMENT

MEMO

- 23 -

TESTING EQUIPMENT

CONTROL UNITS NO.

PART NO.

OLD PART NO.

PART NAME

APPLICATION

1

407913-1080

CONTROL UNIT

COVEC-T

2

407910-2470

CONTROL UNIT

RED Ⅲ (15mm type)

3

407910-3960

CONTROL UNIT

RED Ⅲ (19mm type)

4

407915-0590 407980-4340

CONTROL UNIT SWITCH BOX

RED Ⅳ

1

2

3

4

Control unit

Switch box

- 24 -

TESTING EQUIPMENT

MEMO

- 25 -

TESTING EQUIPMENT

MEMO

- 26 -

SPECIALTOOLS FOR DISASSEMBLY AND REASSEMBLY

Page NOZZLE CLEANING TOOLS ……………………………………………………………………………………… PE(S)-A, -AD, -MD TYPE INJECTION PUMPS …………………………………………………………………… PE(S)-P TYPE INJECTION PUMP ………………………………………………………………………………… PE(S)-ZW(X) TYPE INJECTION PUMP …………………………………………………………………………… PES-ZWY TYPE INJECTION PUMP ……………………………………………………………………………… HD-TICS TYPE INJECTION PUMPS (TYPES Ⅰ , Ⅱ & Ⅲ ) ……………………………………………………… MD-TICS TYPE INJECTION PUMP ………………………………………………………………………………… MITICS TYPE INJECTION PUMP …………………………………………………………………………………… VE TYPE INJECTION PUMP ………………………………………………………………………………………… VE (COVEC-F) TYPE INJECTION PUMP ………………………………………………………………………… VE TYPE INJECTION PUMP BOOST COMPENSATOR ………………………………………………………… PFR TYPE INJECTION PUMP ……………………………………………………………………………………… PFR1KX TYPE INJECTION PUMP ………………………………………………………………………………… RLD TYPE MECHANICAL GOVERNOR …………………………………………………………………………… RLD-J TYPE MECHANICAL GOVERNOR ………………………………………………………………………… RLD-L TYPE MECHANICAL GOVERNOR ………………………………………………………………………… RLD-M TYPE MECHANICAL GOVERNOR ……………………………………………………………………… RSV TYPE MECHANICAL GOVERNOR …………………………………………………………………………… RFD(K) TYPE MECHANICAL GOVERNOR ……………………………………………………………………… RED Ⅲ & Ⅳ TYPE ELECTRONIC GOVERNORS ……………………………………………………………… RHD TYPE MECHANICAL GOVERNOR ………………………………………………………………………… TIMING DEVICES (SA, SCD, SDZ, SD, SBZ, SP, SBZ-A, SA-B, SDG, SDDG, SAG, SPG, SCDM, SPM) … ADDITIONAL TIMING DEVICE TOOLS …………………………………………………………………………… VARIABLE TIMERS ………………………………………………………………………………………………… FLANGE INSERTER FOR TIMING DEVICES …………………………………………………………………… NOZZLES AND NOZZLE HOLDERS ……………………………………………………………………………… SLEEVE INSERTERS ………………………………………………………………………………………………… OIL SEAL INSERTERS ……………………………………………………………………………………………… TAPPET HOLDERS ………………………………………………………………………………………………… TAPPET INSERTERS ………………………………………………………………………………………………… TAPPET CLAMPS …………………………………………………………………………………………………… EXTRACTORS …………………………………………………………………………………………………………

- 27 -

30 32 36 40 42 44 48 52 56 58 60 61 61 62 64 66 67 68 69 70 71 72 86 87 88 90 91 91 92 93 94 96

- 28 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

MEMO

- 29 -


NOZZLE CLEANING TOOLS (Part No. 105789-0010) NO.

PART NO.

OLD PART NO.

PART NAME

QTY

APPLICATION

1

157890-1100

BRUSH

1

For cleaning outside of nozzle body (0.2mm diameter brass wire)

2

157890-1220

SCRAPER

1

For cleaning nozzle body oil chamber

3

157890-1400

CLEANING BAR

1

For cleaning needle valve tip (white beech wood)

4

157890-1500

SCRAPER

1

For cleaning DN, DL type nozzle body valve seats

5

157890-1600

SCRAPER

1

For cleaning DLL type nozzle body valve seat

6

157890-2120

NEEDLE CLEANER

1

For cleaning injection hole of pintle, throttle nozzles

6/1

157890-2100

BAR

1

For cleaning tool injection hole

6/2

157890-2200

BAR

3

For 1.0mm diameter hole

6/3

157890-2300

BAR

3


6/4

157890-2400

BAR

3


6/5

157890-2500

BAR

3


7

157890-3120

HOLDER

1

For cleaning injection hole of hole nozzles (includes 18 different diameter needles)

The holder (157890-3120) contains 18 needles of different diameters. Besides the above listed tools, the following tools are necessary for cleaning the DN-PD and DLLA-P type small nozzles. NO.

PART NO.

OLD PART NO.

PART NAME

QTY

APPLICATION

1

157890-6200

SCRAPER

1

For cleaning valve seat of DN-PD and DLLA-P nozzles

2

157890-6320

SCRAPER

1

For cleaning valve seat of DN-PD and DLLA-P nozzles

For service, 10-piece sets are available, as shown in the following table. NEEDLE DIA. (mm)

PART NO. FOR 10-PIECE SET

NEEDLE DIA. (mm)

PART NO. FOR 10-PIECE SET

0.18

157891-3120

0.23

157891-4120

0.20

157891-3220

0.32

157891-4220

0.25

157891-3320

0.45

157891-4320

0.30

157891-3420

0.55

157891-4420

0.35

157891-3520

0.60

157891-4520

0.40

157891-3620

0.70

157891-4620

0.50

157891-3720

0.75

157891-4720

0.15

157891-3820

0.27

157891-4820

0.13

157891-3920

0.28

157891-4920

- 30 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1

2

3

4

5

6

6/1

6/2

6/3

6/4

6/5

7

1

2

- 31 -


PE(S)-A, -AD, -MD TYPE INJECTION PUMPS NO.

PART NO.

OLD PART NO.

1

157944-8521

157944-8520

2

PART NAME

QTY

APPLICATION

UNIVERSAL VISE

1

For disassembling & reassembling pump (for fixing brackets 157944-7820, 157944-8720)

157944-7820

BRACKET

1

For mounting PES-A, -AD, -MD pumps in universal vise (used together with bracket: 157944-8720)

3

157944-8720

BRACKET

1

For mounting PE-A, -AD, -MD pumps in universal vise

4

157910-0300

RATCHET HANDLE

1

Used together with socket wrench and special wrench

5

157910-1120

L-SHAPED HANDLE

1


6

157911-2100

SPANNER

2

For removing and installing RQ and pneumatic governor link fixing bolt and nut (SW9mm)

7

157913-0100

BOX WRENCH

1

For removing and installing in-line pump supply pump fixing nut (SW10mm)

8

157913-3120

BOX WRENCH

1

For adjusting full-load stopper bolt of RSV, RSUV governors (SW10mm)

9

157914-0100

SOCKET WRENCH

1

For removing and attaching round nut of SA, SCD timers (SW14mm)

10

157914-0200

SOCKET WRENCH

1

For removing and attaching standard nuts and bolts (SW17mm)

11

157914-0300

SOCKET WRENCH

1

For tightening extractor bolts (SW19mm)

12

157914-0500

SOCKET WRENCH

1

For removing and installing PE pump delivery valve holder (SW22mm)

13

157915-0100

WRENCH

1

For removing and installing RLD, RSV, RAD, RFD governor flyweight fixing nut (2.9mm wide tooth)

14

157915-0300

WRENCH

1

For removing and installing SA, SCD timing device fixing nut (5.9mm wide tooth)

15

157915-4221

WRENCH

1

For adjusting pneumatic governor spring guide assy

16

157916-2620

WRENCH

1

For RSV, RAD, RFD governor idling and torque control adjustment (SW22mm and 3mm wide tooth)

17

157916-5420

SPANNER

1

For fixing SA timing device and pump coupling (10mm and 12mm wide grooves)

18

157920-0320

EXTRACTOR

1

For removing delivery valve (M12x1.0)

19

157921-0120

TAPPET INSERTER

1

For inserting tappet

20

157921-4120

PLUNGER EXTRACTOR

1

For inserting plunger (bolt-type tappet adjustment)

21

157925-0120

BEARING EXTRACTOR

1

For removing PE-A pump bearing outer race (collet diameter 32.5mm)

22

157925-4120

BEARING EXTRACTOR

1

For PE-A pump bearing inner race (camshaft diameter: 17mm)

23

157926-0120

EXTRACTOR

1

For removing PE-A pump control rack sleeve & installing delivery valve gasket

24

157926-7621

EXTRACTOR

1

For removing coupling (M36x1.5)

25

157926-5821

EXTRACTOR

1

For removing PE-A pump with SA, SCD and SAG timing devices (M24x1.5)

26

157931-2501

＊

For holding PE-A high-speed type pump tappet (2.3mm dia. pin)

27

157931-6120

CLAMP

1

For clamping PE-A pump tappet (tappetφ24)

28

157920-5300

OIL SEAL GUIDE

1

For protecting camshaft oil seal (17mm)

29

157920-5400

OIL SEAL GUIDE

1


30

157921-5620

1

For inserting plunger (shim-type tappet adjustment)

31

157931-2501

157931-2500

TAPPET HOLDER

32

157927-2220

157921-3020

TAPPET INSERTER

33

157931-2501

157931-7320

TAPPET HOLDER

34

157925-0520

35

157925-6520

157931-2100

TAPPET HOLDER

PLUNGER EXTRACTOR

＊ 1

For holding PE-A high-speed type pump tappet (2.3mm dia. pin) For removing and installing PE(S)-AD pump tappets

＊

For holding PE-A high-speed type pump tappet (2.3mm dia. pin)

EXTRACTOR

1

For removing PE-A pump bearing outer race (collet dia. 37.7mm)

EXTRACTOR

1

For PE-AD pump bearing inner race (camshaft: dia. 20mm)

＊ one for each cylinder

- 32 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY NO.

PART NO.

OLD PART NO.

PART NAME

QTY

36

105782-4200

MEASURING DEVICE

1

For measuring camshaft end play of PE(S)-A, -AD, -MD pumps (17mm dia. camshaft)

37

105782-4130

MEASURING DEVICE

1

For measuring camshaft end play of PE(S)-A, -AD, -MD pumps (20mm dia. camshaft)

38

157914-2400

SOCKET WRENCH

1

For removing and installing SCDM timer fixing nut (SW12mm)

39

157926-6921

157926-6920 EXTRACTOR

1

For removing SCDM type timing devices (M22x1.5)

40

157926-7021


1

For removing SP type timing devices (M32x1.5)

41

157917-3820

SPANNER

1

For holding SAG, SD timing devices (screw center pitch: 72mm and 85mm)

42

157914-0900

SOCKET WRENCH

1

For removing and installing PE pump (SW32mm)

43

157925-8120

GUIDE

1

For installing bearing outer race

44

157925-9120

GUIDE

1

For installing bearing inner race (for 17mm dia. camshaft)

45

157925-9300

ROD

1

For inserting governor side bearing inner race

46

157925-9500

PUSH ROD

1

For inserting bearing inner race

47

157925-9600

BUSH

1


48

157925-9700

HOLDER

1


49

157921-6120

PLUNGER EXTRACTOR

1

For inserting plunger

50

157926-9320

EXTRACTOR

1

For removing governor flyweight (M20x1.5)

51

157912-2620

WRENCH

1

For removing laminated coupling (SW14mm)

52

157912-2720

WRENCH

1


- 33 -

APPLICATION


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

- 34 -


42

43

44

45

46

47

48

49

50

51

52

- 35 -


PE(S)-P TYPE INJECTION PUMP NO.

PART NO.

OLD PART NO.

1

157944-8521

157944-8520

2

157944-9421

3

PART NAME

QTY

APPLICATION

1


157944-9420 BRACKET

1

For mounting PES-P pump in universal vise (used together with bracket 157944-8620)

157944-8620

BRACKET

1

For mounting PE-P pump in universal vise

4

105792-0030

EXTRACTOR

1

For removing plunger block

5

105792-0000

O-RING INSERTER

1

For inserting O-ring (into pump housing)

6

105782-4140

MEASURING DEVICE

1

For measuring camshaft end play of PE(S)-P pumps (25mm dia. camshaft)

7

105782-4380

MEASURING DEVICE

1

For measuring camshaft end play of PE(S)-P pumps (30mm dia. camshaft)

8

157915-6500

SPECIAL WRENCH

1

For removing and installing PE(S)-P pump rack bush fixing screw (4.9mm wide tooth)

9

157916-4821

SPECIAL WRENCH

1

For fixing SP timing device and PE(S)-P pump couplings (12mm and 14mm wide grooves)

10

157923-9620

TAPPET INSERTER

1

For removing and installing PE(S)6P pump tappet assy

11

157920-5300

OIL SEAL GUIDE

1

For protecting camshaft oil seal lip of PE(S)-P pumps (17mm)

12

157920-5500

OIL SEAL GUIDE

1


13

157927-1300

OIL SEAL GUIDE

1


14

157920-7720

EXTRACTOR

1

For removing PE(S)-P pump bearing cover (used together with bracket Part No. 157920-9900)

15

157920-9900

BRACKET

1

For removing PE(S)-P pump bearing cover (used together with extractor Part No. 157920-7720)

16

157925-2020

BEARING EXTRACTOR

1

For removing PE-P pump bearing outer race (collet dia. 40.6mm)

17

157925-7120

BEARING EXTRACTOR

1

For removing PE-P pump bearing inner race (25mm dia. camshaft)

18

157926-7621

EXTRACTOR

1

For removing PE-P pump coupling (M36x1.5)

157921-8020

UNIVERSAL VISE

19

157926-5821


1

For removing PE-P pump with SA timing device (M24x1.5)

20

157926-9121

EXTRACTOR

1

For removing governor and PE-P pump coupling (M45x1.5)

21

157931-8400

22

157927-1400

23

＊

For holding PE-P pump tappet (for 10mm camshaft lift)

PLATE

1

Taper gauge for mounting camshaft of PE(S)-P pumps (25 & 30mm diameters)

157944-3521

157944-3520 PLATE

1

For disassembling & reassembling PE(S)-P pump plunger block

24

157921-8900

SHAFT

1

For removing and installing PE(S)8P to 12P pump tappet assy

25

157914-0500

SOCKET WRENCH

1


26

157931-8500

TAPPET HOLDER

＊

27

157922-4721

PLUNGER INSERTER

1

For inserting PE-P pump plunger

28

157921-5620

PLUNGER INSERTER

1

For inserting PE(S)-P pump plunger (shim-type tappet adjustment)

29

157914-0200

SOCKET WRENCH

1

For removing round nut (SW17)

30

157914-0300

SOCKET WRENCH

1

For removing round nut (SW19)

31

157916-9520

SPECIAL WRENCH

1

For preventing variable timing device rotation

32

157917-3920

SPECIAL WRENCH

1

For holding SAG, SD timing devices (screw center pitches: 95mm and 100mm)

33

157926-7221


1

For removing SP timing devices (M26x1.5)

34

157926-7421


1

For removing SPM timing devices (M30x1.5)

35

157916-2800

1

For removing and installing SP timing device round nut (SW19mm)

157931-4700

157931-4800

TAPPET HOLDER

BOX WRENCH

For holding PE-P pump tappet (for 11mm camshaft lift)


- 36 -


PART NO.

OLD PART NO.

36

157916-2900

BOX WRENCH

1


37

157915-0100

WRENCH

1

For removing and installing RLD, RSV, RAD, RFD governor flyweight fixing nut (2.9mm wide tooth)

38

157915-0200

WRENCH

1

For removing and installing RQ governor flyweight assy fixing nut (3.9mm wide tooth)

39

157915-0300

WRENCH

1

For removing and installing SA, SCD timer fixing nut (5.9mm wide tooth)

40

157910-1120

HANDLE

1


41

157914-0900

SOCKET WRENCH

1

For removing and installing supply pump plug (SW 32mm)

42

157991-0200

SLEEVE INSERTER

1

For press-fitting camshaft sleeve (25mm dia. camshaft)

43

157992-2700

SLEEVE INSERTER

1

For press-fitting camshaft sleeve (30mm dia. camshaft)

44

157954-1001

DIAL GAUGE

1

For measuring camshaft axial play

45

157992-1500

INSERTER

1

For installing snap-ring to plunger barrel (used together with cap: 157992-1600)

46

157992-1600

CAP

1

For protecting O-ring groove of plunger barrel (used when installing snap-ring)

47

157931-8600

48

157923-8800

157931-4800

PART NAME

TAPPET HOLDER GUIDE

QTY

＊

APPLICATION

For holding tappet (for 12mm camshaft lift)

1

Guide tool for bottom housing plug

49

157925-0720

BEARING EXTRACTOR

1

For removing PE-P pump bearing outer race (collet diameter 51.5mm)

50

157929-0220

BEARING EXTRACTOR

1

For removing PE-P pump drive side bearing inner race (30mm dia. camshaft)

51

157929-0020

BEARING EXTRACTOR

1

For removing PE-P pump governor side bearing inner race (30mm dia. camshaft)

52

157926-9320

EXTRACTOR

1

For removing governor flyweight (M20×1.5)

53

157926-9820

EXTRACTOR

1


54

157992-3200

SLEEVE

1

For drive side oil seal guide (25mm dia. camshaft)

55

157992-3300

SLEEVE

1

For drive side oil seal guide (30mm dia. camshaft)

56

157923-8620

HOOK

1

For removing and installing PE(S)8P to 12P pump tappet assy

57

157912-2720

WRENCH

1


58

157912-2820

WRENCH

1


59

157931-6921

CLAMP

1

For clamping tappet


- 37 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

- 38 -


42

43

44

46

47

48

49

50

51

52

53

54

55

56

57

58

59

- 39 -

45


PE(S)-ZW(X) TYPE INJECTION PUMP NO.

PART NO.

OLD PART NO.

1

157944-8521

157944-8520

2

PART NAME

QTY

APPLICATION

UNIVERSAL VISE

1


157944-8620

BRACKET

1

For mounting PE-ZW(X) pump in universal vise

3

157945-0121

BRACKET

1

For fixing PES-ZW(X) type pump (used together with bracket: 157944-8620)

4

157931-7800

TAPPET HOLDER

5

157916-4821

6

157914-2000

7

157914-1400

SOCKET WRENCH

1

For removing pump drive gear's locknut (SW30mm)

8

157926-6120

EXTRACTOR

1

For removing RSUV governor's gear

9

157915-6320

WRENCH

1

For removing and installing bottom plug

10

157931-6921

157931-6920

CLAMP

1

For clamping tappet

11

157923-9720

157922-1720

TAPPET INSERTER

1

For removing and installing tappet

12

157921-5220

PLUNGER EXTRACTOR

1

For extracting and installing plunger

13

157929-0321


1

For removing PES-ZW(X) pump's drive gear

14

157842-6222

157842-6221 COUPLING

1

For holding camshaft (for 25mm dia. camshaft; used together with handle 157916-4821)

15

157825-3900

PLATE

1

For removing bearing's inner race

16

157925-1820

BEARING EXTRACTOR

1

For removing bearing's outer race (collet dia. 57.5mm)

17

105782-4380

MEASURING DEVICE

1

For measuring camshaft end play (30mm dia. camshaft)

18

157915-0300

WRENCH

1

For removing and installing flyweight's roundnut

19

157914-1700

SOCKET WRENCH

1

For removing governor gear's fixing nut (SW27mm)

20

157923-5520

EXTRACTOR

1

For removing governor gear shaft

21

157926-9320


1

For removing flyweight

22

157931-9100

TAPPET HOLDER

23

157920-7720

EXTRACTOR

24

157843-2722

25

105782-4140

157916-4820

＊

For holding tappet (12mm camshaft lift)

HANDLE

1

For preventing camshaft rotation

SOCKET WRENCH

1

For removing and installing delivery valve holder (SW32mm)

157843-2721 COUPLING MEASURING DEVICE

＊

For holding the tappet (13mm camshaft lift)

1

For removing bearing cover

1

For holding camshaft (for 30mm dia. camshaft; used together with handle 157916-4821)

1



- 40 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

- 41 -


PE-ZWY TYPE INJECTION PUMP NO.

PART NO.

OLD PART NO.

1

157944-8521

157944-8520

2

PART NAME

QTY

APPLICATION

UNIVERSAL VISE

1


157944-8620

BRACKET

1

For mounting pump on universal vise

3

157945-0720

BRACKET

1

For fixing pump (used together with bracket: 157944-8620)

4

105792-0050

EXTRACTOR

1


5

105782-4351

105782-4350 MEASURING DEVICE

1


6

157923-9720

157922-1720

TAPPET INSERTER

1


7

157843-8821

COUPLING

1

Used for turning pump camshaft (35mm dia. camshaft)

8

157920-7720

EXTRACTOR

1

For removing pump bearing cover (used together with bracket Part No. 157920-9900)

9

157925-1820

BEARING EXTRACTOR

1

For removing bearing's outer race (collet dia. 57.5mm)

10

157825-3900

PLATE

1


11

157916-4821

WRENCH

1

For holding camshaft

12

157931-8800

157931-7500

13

157926-8321


14

157945-0520

15

TAPPET HOLDER

＊

For holding tappet

1

For removing pump side coupling

PLATE

1

For disassembling plunger block

157914-0800

SOCKET WRENCH

1

For removing PE-Z pump delivery valve holder (SW32mm)

16

157914-0500

SOCKET WRENCH

1

For removing and installing plunger block locknut (SW22mm)

17

157922-1620

PLUNGER INSERTER

1


18

157924-4220

GUIDE

1

For removing control pinion and upper spring seat

19

157915-0300

WRENCH

1

For removing and installing flyweight's roundnut

20

157926-5821

1

For removing RSUV governor flyweight (M24x1.5)

21

157914-1700

157926-6220 EXTRACTOR SOCKET WRENCH

1

For removing governor gear fixing nut (SW27mm)

22

157926-9121

EXTRACTOR

1

For removing governor and PE-Z pump coupling (M45x1.5)

23

157923-5520

EXTRACTOR

1

For removing governor drive shaft

24

157910-1120

HANDLE

1


25

157931-6921

CLAMP

1

For clamping tappet

26

157828-7200

PLATE

1

Taper gauge for mounting camshaft

27

157917-4020

SPECIAL WRENCH

1

For holding coupling


- 42 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

- 43 -


HD-TICS TYPE INJECTION PUMPS (TYPES Ⅰ , Ⅱ & Ⅲ ) QTY NO.

PART NO.

OLD PART NO.

PART NAME

APPLICATION

(Ⅰ) (Ⅱ) (Ⅲ) 1

157944-8521

UNIVERSAL VISE

1

1

1

For disassembling & reassemblimg pump (for fixing brackets 157945-1201, -1301)

2/1

157945-1301

BRACKET

1

1

1

For mounting base type pump in universal vise

2/2

157945-1201

BRACKET

1

1

1

For mounting base type pump in universal vise

2/3

157945-2320

BOLT ASSY

1

1

1

3

157944-9421

BRACKET

1

1

4

157912-2720

WRENCH

1

1

1


5

157912-2820

WRENCH

1

1

1


6

157917-3920

SPANNER

1

1

1

For timing device and coupling

7

157926-9121

EXTRACTOR

1

1

1

For removing pump side coupling (M45x1.5)

8

157926-2320

EXTRACTOR

1

1

1

For removing pump side coupling (M45x1.5)

9

157926-9220

EXTRACTOR

1

1

10

157912-2320

SPANNER

1

1

1

For rack sensor

11

157843-2722

COUPLING

1

1

1

For fixing pump

12

157916-4821

WRENCH

1

1

1

13

157913-0100

WRENCH

1

1

1

14

157913-6000

WRENCH

1

1

1

15

157931-8600

TAPPET HOLDER

＊

＊

16

157931-9300

TAPPET HOLDER

17

157920-7720

EXTRACTOR

1

1

18

157921-8900

SHAFT

1

1

19

157926-1000

PUSH ROD

1

1

1

For removing bottom plugs

20

157923-9620

TAPPET INSERTER

1

1

1


21

157931-6921

CLAMP

1

1

1

For clamping tappet (tappetφ38)

22

157921-5620

PLUNGER INSERTER

1

1

1

For inserting plunger (shim-type tappet adjustment)

23

157922-4721

PLUNGER INSERTER

1

1

1

For removing and installing plunger

24

157915-6500

SPECIAL WRENCH

1

1

1

For removing and installing rack bush fixing screw (4.9mm wide tooth)

25

105792-0030

EXTRACTOR

1

1

1


26

157915-9000

WRENCH

1

1

1

For removing and installing screw bushing (at control rack)

27

157929-0220

EXTRACTOR

1

1

1

For removing drive side bearing inner race

28

157929-0020

EXTRACTOR

1

1

1

For removing governor side bearing inner race

29

157925-0720

EXTRACTOR

1

1

1

For removing bearing outer race (collet dia. 51.5mm)

30

157944-3521

PLATE

1

1

1

For disassembling & reassembling plunger block

For mounting pump in universal vise (M10x1.5; L=90mm; SW17mm) For mounting flange type pump in universal vise (used together with brackets: 157945-1201, -1301)

For removing timer and pump side coupling (M56x1.5)

＊ 1

For fixing SP timing device and pump couplings (12mm and 14mm wide grooves) For removing and installing in-line pump supply pump fixing nut (SW10mm) For removing and installing screw bushing (at timing rod) For holding tappet (for 14mm camshaft lift; cam baseφ32) For holding tappet (for 16mm camshaft lift; cam baseφ32) For removing HD-TICS pump bearing cover (used together with bracket Part No. 157920-9900) For removing and installing pump tappet assy (8 - 12 cylinders)


- 44 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY QTY NO.

PART NO.

OLD PART NO.

PART NAME

APPLICATION

(Ⅰ) (Ⅱ) (Ⅲ) 31

157922-3800

O-RING GUIDE

32

157923-8100

O-RING GUIDE

33

157922-3700

O-RING GUIDE

34

157922-3920

35

1

For removing and installing plunger barrel's upper O-ring For removing and installing plunger barrel's upper O-ring For removing and installing plunger barrel's lower O-ring

1

1

1

1

1

PLUNGER GUIDE

1

1

1

Center guide for timing sleeve

157927-1400

PLATE

1

1

1

For confirming camshaft position

36

105782-4380

MEASURING DEVICE

1

1

1

For measuring camshaft end play (30mm diameter camshaft)

37

157992-3300

SLEEVE

1

1

1

For oil seal guide (drive side)

38

157992-2700

SLEEVE INSERTER

1

1

1

For pressfitting camshaft sleeve (30mm diameter camshaft)

39

157923-8800

GUIDE

1

1

1

Guide tool for bottom housing plug

40

157915-8700

WRENCH

1

1

1

For removing U-shaped link fixing screw (SW 4mm)

41

157915-8800

WRENCH

1

1

1

For removing and installing starting advance mechanism's U-shaped link fixing bolts (SW5mm)

42

157915-8900

WRENCH

1

1

1

For removing philips head screw

43

157923-8620

HOOK

1

1

1

For removing and installing tappet (8 - 12 cylinders)

44

157920-5300

OIL SEAL GUIDE

1

1

1

For protecting camshaft oil seal lip of pump (17mm)

45

157929-2320

WRENCH

1

1

For removing front plug

46

157914-0500

SOCKET WRENCH

1

1

1


47

157926-9320

EXTRACTOR

1

1

1


48

157926-9820

EXTRACTOR

1

1

1


49

157912-2900

SPANNER

1

1

1

For removing and installing rack sensor core

- 45 -


2/1

2/2

2/3

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

- 46 -


40

41

44

45

46

42

47

49

- 47 -

43

48


MD-TICS TYPE INJECTION PUMP NO.

PART NO.

OLD PART NO.

1

157944-8521

157944-8520

2

PART NAME

QTY

APPLICATION

UNIVERSAL VISE

1

For disassembling and reassembling pump (for fixing brackets 157944-8620, 157944-8720)

157944-8620

BRACKET

1

For fixing flange type pump in universal vise

3

157944-8720

BRACKET

1

For fixing base type pump in universal vise

4

157945-1021

BRACKET

1

For fixing flange type pump in universal vise (used together with bracket: 157944-8620)

5

157917-3820

SPANNER

1

For preventing coupling rotation

6

157917-3920

SPANNER

1


7

157926-7421

EXTRACTOR

1

For removing SPM timer and coupling (M30x1.5)

8

157926-7021

EXTRACTOR

1

For removing SPG timer (M32x1.5)

9

157926-7621

EXTRACTOR

1


10

157926-8621

EXTRACTOR

1


11

157926-9121

EXTRACTOR

1


12

157916-5420

SPANNER

1


13

157923-9820

TAPPET INSERTER

1

For removing and installing tappets

14

157931-8700

TAPPET HOLDER

6

For supporting tappets

15

157931-7120

CLAMP

1

For removing and installing tappets

16

157921-4120

PLUNGER INSERTER

1

For removing and installing plungers

17

157921-5620

EXTRACTOR

1

For removing and installing control sleeve and upper spring seats

18

157925-2020

EXTRACTOR

1

For removing bearing's outer race

19

157929-0920

EXTRACTOR

1


20

105792-0030

EXTRACTOR

1


21

157944-3521

PLATE

1

For disassembling plunger block assembly

22

157922-9600

O-RING GUIDE

1

For removing and installing plunger barrel's lower O-ring

23

157922-9700

O-RING GUIDE

1

For removing and installing plunger barrel's upper O-ring

24

157922-9020

PLUNGER GUIDE

1

For inserting plungers

25

157992-3200

SLEEVE

1

For protecting oil seal lip (shaft dia: 25mm

26

157991-0200

SLEEVE INSERTER

1

For pressfitting camshaft sleeve (shaft dia: 25mm)

27

105782-4140

MEASURING DEVICE

1

For measuring camshaft end play (shaft dia: 25mm)

28

157915-9000

SPECIAL WRENCH

1


29

157913-6000

SPECIAL WRENCH

1

For removing and installing screw bushing (at timing rod)

30

157922-9300

GRIP

1

For removing and installing timing rod

31

157922-9200

GUIDE PIN

1

For pressfitting timing rod bushing

32

157922-9100

GUIDE

1

For pressfitting timing rod bearing

33

157926-1000

PUSH ROD

1


34

157922-9500

GUIDE

1

For pressfitting bottom plugs

35

157922-7720

PUSH ROD

1

For pressfitting rod bushing (for right hand governor)

36

157922-8420

PUSH ROD

1

For pressfitting rod bushing (for left hand governor)

37

157929-0520

PUSH ROD

1

For pressfitting outer ring bushing

38

157912-2720

WRENCH

1

For loosening 17mm nut

39

157912-2820

WRENCH

1

For loosening 19mm nut

40

157914-0500

SOCKET WRENCH

1

For removing and installing delivery valve holders (SW22mm)

- 48 -


PART NO.

OLD PART NO. PART NAME

QTY

APPLICATION

41

157842-6222

COUPLING

1

For disassembling and reassembling injection pump (shaft dia: 25mm)

42

157927-1400

PLATE

1


43

157920-5300

OIL SEAL GUIDE

1

For protecting oil seal lip (shaft dia. 17mm)

44

157926-9320

EXTRACTOR

1


45

157926-9820

EXTRACTOR

1


46

157917-3321

WRENCH

1


47

157913-0100

WRENCH

1


48

157915-8700

WRENCH

1

For removing U-shaped link fixing screws (SW4mm)

49

157915-8800

WRENCH

1

For removing and installing starting advance mechanism's Ushaped link fixing bolt (SW5mm)

50

157915-8900

WRENCH

1

For removing phillips head screw

51

157912-2900

SPANNER

1


- 49 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

- 50 -


42

43

44

45

46

47

48

49

50

51

- 51 -


MITICS TYPE INJECTION PUMP NO.

PART NO.

OLD PART NO.

PART NAME

1

157944-8521

UNIVERSAL VISE

1

For disassembling and reassembling pump (for fixing bracket 157944-8620)

2

157944-8620

BRACKET

1

For mounting pump in universal vise

3

157945-1021

BRACKET

1

For fixing drive side (used together with bracket: 157944-8620)

4

157926-7421

EXTRACTOR

1


5

157916-5420

SPANNER

1

For preventing coupling rotation (10mm and 12mm wide grooves)

6

157923-9820

TAPPET INSERTER

1


7

157931-8700

TAPPET HOLDER

4

For supporting tappet (for 12mm camshaft lift; cam baseφ34)

8

157931-7120

CLAMP

1

For clamping tappet

9

157921-4120

PLUNGER INSERTER

1


10

157921-5620

EXTRACTOR

1

For inserting control sleeve and upper spring seat

11

157925-2020

EXTRACTOR

1

For removing bearing outer race (collet diameter 40.6mm)

12

157929-0920

EXTRACTOR

1

For removing bearing inner race

13

105792-0030

EXTRACTOR

1


14

157944-3521

PLATE

1

For disassembling and reassembling plunger block

15

157922-9600

O-RING GUIDE

1

For removing and installing plunger barrel's lower O-ring

16

157922-9700

O-RING GUIDE

1

For removing and installing plunger barrel's upper O-ring

17

157922-9020

PLUNGER GUIDE

1

For installing plunger

18

157992-3200

SLEEVE

1

For protecting oil seal lip (25mm shaft diameter)

19

105782-4140

MEASURING DEVICE

1

For measuring camshaft (25mm dia. camshaft)

20

157915-9000

SPECIAL WRENCH

1


21

157913-6000

SPECIAL WRENCH

1


22

157922-9300

GRIP

1

For removing and installing timing rod

23

157922-9100

GUIDE

1


24

157926-1000

PUSH ROD

1


25

157922-9500

GUIDE

1

For pressfitting bottom plugs

26

157914-0500

SOCKET WRENCH

1


27

157842-6222

1

Used for adjustment (25mm diameter camshaft)

28

157927-1400

PLATE

1


29

157917-3321

WRENCH

1


30

157917-3220

WRENCH

1

For preventing drive side gear rotation (for small module gear)

31

157922-9200

GUIDE PIN

1


32

157922-8420

PUSH ROD ASSEMBLY

1

For pressfitting control rack bushing (for left hand governor)

33

157929-0520

PUSH ROD ASSEMBLY

1

For pressfitting bearing outer race

34

157991-0200

SLEEVE INSERTER

1


35

157915-8700

WRENCH

1

For removing U-shaped link fixing screws (SW4mm bolt)

36

157915-8800

WRENCH

1

For removing and installing starting advance mechanism's Ushaped link fixing bolts (SW5mm)

37

157912-2900

SPANNER

1


38

157913-0100

WRENCH

1


39

157914-3500

SOCKET WRENCH

1

For removing and installing outer coupling shaft (SW14mm)

40

157927-3720

CASE

1

For storing magnet coupling


QTY

- 52 -

APPLICATION


PART NO.

OLD PART NO.

PART NAME

QTY

41

157914-3400

SOCKET WRENCH

1

For removing and installing solenoid switch fixing nut (SW27mm)

42

157915-9100

WRENCH

1

For removing and installing minimum stopper fixing nut

43

157927-3420

PLUG INSERTER

1

For pressfitting minimum stopper plug

44

157927-3220

BLOCK GAUGE

1

For measuring magnet coupling ball position

45

157927-3900

GAUGE

1

Used together with block gauge (Part No. 157927-3220)

46

157932-0820

GUIDE

1

For drive side flange cover installation

47

157917-3720

WRENCH

1

For preventing drive side gear rotation (for large module gear)

48

157915-8900

WRENCH

1

For removing philips head screw

- 53 -

APPLICATION


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

- 54 -


42

43

46

47

48

44

- 55 -

45


VE TYPE INJECTION PUMP NO.

PART NO.

OLD PART NO.

1

157944-8521

157944-8520

2

PART NAME

QTY

APPLICATION

UNIVERSAL VISE

1


157944-7920

BRACKET

1

For mounting pump

3

157944-7200

BRACKET

1


4

010010-2200

BOLT

1

For fixing bracket (157944-7200)

5

157829-0420

MEASURING DEVICE

1

For adjusting "KF" and "K" dimensions (Iess dial gauge)

6

157829-1100

BLOCK GAUGE

1

For measuring "MS" dimension (used for setting governor lever position)

7

157829-0720

INSERTER

1

For mounting control shaft (M6x1)

8

157914-2500

SOCKET WRENCH

1

For tightening head plug

9

157913-7000

SOCKET WRENCH

1

For removing and installing regulating valve

10

157914-2700

SOCKET WRENCH

1

For removing and installing pivot bolt for supporting governor lever

11

157829-5420

FEED PUMP HOLDER

1

For removing and installing feed pump

12

157915-2620

ADJUSTING DEVICE

1

For adjusting and tightening governor shaft (SW5mm; 3.5mm wide tooth)

13

157914-1100

SOCKET WRENCH

1


14

157922-0900

OIL SEAL GUIDE

1

For protecting driveshaft oil seal (17mm dia driveshaft)

15

157922-1000

OIL SEAL GUIDE

1


16

157922-1100

OIL SEAL GUIDE

1

For protecting driveshaft oil seal (20mm dia long stem driveshaft)

17

157925-2420

OIL SEAL EXTRACTOR

1

For removing oil seal (shaft diameter 17mm)

18

157925-2720

OIL SEAL EXTRACTOR

1


19

157829-7520

BLOCK GAUGE

1

For measuring "MS" dimension of boost compensator lever

20

157829-7620

BLOCK GAUGE

1

For adjusting boost compensator lever position

21

157829-8621


1

For measuring "MS" dimension (left-hand thread M10x1)

22

157841-9201

157841-9200

HOLDER

1

For measuring "MS" dimension (right-hand thread M10x1)

23

157829-3520

MEASURING DEVICE

1

For measuring "MS" dimension (dial gauge Part No. 1579544101). Used together with measuring device 157829-8621 or 157841-9201

24

157954-3601

1

For measuring "KF" and "K" dimension; measuring range: 0-10mm (x0.01mm)

25

157844-1020

HOLDER

1

For measuring pump housing plain bearing wear (used togerther with dial gauge 157954-4101)

26

105782-4130

MEASURING DEVICE

1

For measuring pump housing plain bearing wear (20mm diameter driveshaft)

27

105782-4200

MEASURING DEVICE

1

For measuring pump housing plain bearing wear (17mm diameter driveshaft)

28

157954-4101

1

For measuring pump housing plain bearing wear; measuring range: 0-4mm (x0.01mm)

157954-3600 DIAL GAUGE


Note: Key nos 5 to 20 are included in the special VE pump tool kit (105790-6040). Key no 28 is included with key no 23 (measuring device: 157829-3520).

- 56 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

- 57 -


VE (COVEC-F) TYPE INJECTION PUMP NO.

PART NO.

OLD PART NO.

1

157944-8521

157944-8520

2

PART NAME

QTY

APPLICATION

UNIVERSAL VISE

1


157944-7920

BRACKET

1

For mounting pump

3

157944-7200

BRACKET

1


4

010010-2200

BOLT

1


5

157829-0420

MEASURING DEVICE

1

For adjusting "KF" and "K" dimensions (Iess dial gauge)

6

157914-2500

SOCKET WRENCH

1

For tightening head plug

7

157913-7000

SOCKET WRENCH

1

For removing and installing regulating valve

8

157829-5420

FEED PUMP HOLDER

1

For removing and installing feed pump

9

157914-1100

SOCKET WRENCH

1


10

157922-0900

OIL SEAL GUIDE

1


11

157922-1100

OIL SEAL GUIDE

1

For protecting driveshaft oil seal (20mm dia long stem driveshaft)

12

157925-2420

OIL SEAL EXTRACTOR

1


13

157925-2720

OIL SEAL EXTRACTOR

1


14

157954-3601

1

For measuring "KF" and "K" dimensions; measuring range: 0-10mm (x0.01mm)

15

157844-1020

HOLDER

1

For measuring driveshaft clearance (used together with dial gauge 157954-4101)

16

105782-4130

MEASURING DEVICE

1

For measuring driveshaft end play (20mm diameter driveshaft)

17

105782-4200

MEASURING DEVICE

1

For measuring driveshaft end play (17mm diameter driveshaft)

18

157954-4101

1

For measuring drive shaft clearance; measuring range: 0-4mm (x0.01mm)



Note: Key nos 5 to 13 are included in the special VE pump tool kit (105790-6040).

- 58 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

- 59 -


VE TYPE INJECTION PUMP BOOST COMPENSATOR (BCS) NO.

PART NO.

1

157845-6200

2

157829-9700

3 4

1

OLD PART NO.

PART NAME


QTY

APPLICATION

1

For removing BCS lever

GUIDE PIN

1

For fixing screw bushing

157829-7620

BLOCK GAUGE

1

For adjusting VE pump boost compensator lever position

157844-4220

COVER

1

For adjusting diaphragm mounting position

2

3

4

- 60 -


PFR TYPE INJECTION PUMP QTY NO.

PART NO.

OLD PART NO.

PART NAME

APPLICATION MD

KD

KX

1

1


1

157914-1500

SOCKET WRENCH

2

157914-2900

SOCKET WRENCH

1


3

157915-8101

SOCKET WRENCH

1

For removing and installing sleeve flange fixing bolt (star shaped)

4

157915-8200

SOCKET WRENCH

1

For removing and installing sleeve flange fixing bolt (width across flats: 5mm)

5

157928-2600

PINCETTE

1

6

157914-3100

SOCKET WRENCH

157915-8100

2

1

3

1

1

For removing and installing control sleeves, plunger, etc.

1

For removing and installing sleeve flanges, fixing bolts

4

5

6

PFR1KX TYPE INJECTION PUMP NO.

PART NO.

1

157920-6400

OLD PART NO.

PART NAME PIN

QTY 1

1

- 61 -

APPLICATION For removing delivery valve seat (M6x1)


RLD TYPE MECHANICAL GOVERNOR NO.

PART NO.

1

157915-0100

2

157926-9320

3

OLD PART NO.

PART NAME

QTY

APPLICATION

1

For removing and installing governor flyweight fixing nut (2.9mm wide tooth)


1

For removing flyweight and coupling (M20x1.5)

157913-5321

157913-5320

WRENCH

1

For removing RLD-E type governor shaft locknut

4

157913-5402

157913-5401 WRENCH

1

For removing RLD-E type governor idling spring locknut

5

157914-2400

BOX WRENCH

1

For removing and installing governor housing fixing bolt (SW12mm)

6

157913-3620

WRENCH

1

For adjusting torque cam (SW 7mm; with screwdriver)

7

157923-7900

157923-5800 ROD

1

For pressfitting plate plug of RLD-E type governor torque cam and tension lever pin (for 18 mm dia. plug)

8

157923-7300

157923-5900 ROD

1

For pressfitting plate plug of RLD-E type governor shaft (for 22 mm dia. plug)

9

157923-6001

157923-6000 ROD

1

For pressfitting plate plug of RLD-E type governor idling spring (for 26 mm dia. plug)

10

157913-3520

WRENCH

1

For adjusting boost compensator spring (SW10 mm; with screwdriver)

11

157927-2700

ROD

1

For pressfitting plate plug of RLD-E type (with boost compensator) governor shaft (for 22 mm dia. plug)

WRENCH

1

2

3

4

5

6

7

8

9

10

11

- 62 -


MEMO

- 63 -


RLD-J TYPE MECHANICAL GOVERNOR NO.

PART NO.

OLD PART NO.

1

157923-9220

157923-6820

2

PART NAME

QTY

APPLICATION

GUIDE ASSEMBLY

1

For installing speed control lever shaft oil seal

157923-7000

GUIDE

1

For installing speed control lever shaft snapring

3

157913-6220

WRENCH

1

For idling spring adjustment and locknut removal and installation

4

157913-6720

WRENCH

1

For torque cam adjustment

5

157923-7220

WRENCH

1

For adjusting boost compensator notch

6

157923-7300

ROD

1

For installing governor shaft plug and torque cam adjusting plug

7

157923-7500

ROD

1

For installing idle spring assembly plug

8

157923-7900

ROD

1

For installing tension lever shaft plug

9

157923-7622

GUIDE PLATE

1

For aligning rack connecting link position (for right hand governor )

10

157923-7822

GUIDE PLATE

1

For aligning rack connecting link position (for left hand governor)

11

157923-6720

GUIDE ASSEMBLY

1

For installing oil seal to threaded end of stop lever shaft

12

157913-3520

WRENCH

1

For adjusting boost compensator spring (SW10mm; with screwdriver)

13

157913-7220

WRENCH

1

For removing governor shaft locknuts

14

157915-0100

WRENCH

1


15

157926-9320


1


16

157926-9820


1

For radial rubber damper equipped flyweight (M18x1.5)

157913-5320

- 64 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

- 65 -


RLD-L TYPE MECHANICAL GOVERNOR NO.

PART NO.

OLD PART NO.

PART NAME

QTY

1

157923-9420

GUIDE PLATE

1

For aligning rack link position

2

157923-9500

HOLDER

1

For supporting guide lever when tightening tension lever - guide lever nut

Note: Standard tools are RLD-J type governor tools. 1

2

- 66 -

APPLICATION


RLD-M TYPE MECHANICAL GOVERNOR NO.

PART NO.

OLD PART NO.

PART NAME

1

157923-9220

OIL SEAL GUIDE

1

For assembling speed lever shaft oil seal

2

157923-7000

GUIDE

1

For installing speed control lever shaft snapring

3

157913-6220

WRENCH

1

For idling spring adjustment and locknut removal and installation

4

157913-6720

WRENCH

1

For torque cam adjustment

5

157923-7220

WRENCH

1

For adjusting boost compensator notch

6

157923-7300

ROD

1

For installing governor shaft plug and torque cam adjusting plug

7

157923-7500

ROD

1

For installing idle spring assembly plug

8

157923-7900

ROD

1

For installing tension lever shaft plug

9

157923-7822

GUIDE PLATE

1

For aligning rack connecting link position (for left hand governor)

10

157923-6720

OIL SEAL GUIDE

1

For assembling stop lever shaft and converse lever shaft oil seals

11

157913-3520

WRENCH

1


12

157913-7220

WRENCH

1

For removing governor shaft locknut

1


WRENCH

QTY

APPLICATION

13

157915-0100

14

157926-9320


1


15

157926-9820

EXTRACTOR

1


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

- 67 -


RSV TYPE MECHANICAL GOVERNOR NO.

PART NO.

1

157915-0100

2

157926-9320

3

157926-9820

1

OLD PART NO.

PART NAME

QTY

APPLICATION

1



1


EXTRACTOR

1


WRENCH

2

3

- 68 -


RFD(K) TYPE MECHANICAL GOVERNOR NO.

PART NO.

1

157915-0100

2

157926-9320

3

157926-9820

1

OLD PART NO.

PART NAME

QTY

APPLICATION

1



1


EXTRACTOR

1


WRENCH

2

3

- 69 -


RED Ⅲ & Ⅳ TYPE ELECTRONIC GOVERNORS NO.

PART NO.

1

157920-5300

OIL SEAL GUIDE

1


2

157923-6420

EXTRACTOR

1

For removing sensing gear (M6x1.0)

3

157927-0920

EXTRACTOR

1


1

OLD PART NO.

2

PART NAME

QTY

3

- 70 -

APPLICATION


RHD TYPE MECHANICAL GOVERNOR TOOL KIT (Part No. 307610-0010) NO.

PART NO.

OLD PART NO.

PART NAME

QTY

APPLICATION

1

376100-2000

CASE

1

For tool kit

2

376100-2100

SPANNER

1

For removing and installing regulating valve (SW22mm and 24mm)

3

376100-2200

SCREWDRIVER

1

For removing and installing cover fixing bolt (tip thickness: 0.9mm)

4

376100-2300

SCREWDRIVER

1

For adjusting speed droop adjuster (tip thickness: 0.5mm)

5

376100-2400

PLIERS

1

For removing split pin

6

376100-2500

SPANNER

1

For removing and installing plug (SW17mm)

7

376100-2600

HEXAGON WRENCH

1

For removing and installing terminal arm fixing screw (SW 3mm)

8

376100-2700

HEXAGON WRENCH

1

For removing and installing base fixing bolt (SW5mm)

9

376100-2800

EXTRACTOR

1

For removing terminal arm taper pin

1

2

3

4

6

7

8

9

- 71 -

5


TIMING DEVICES SA TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5010) NO.

PART NO.

OLD PART NO.

PART NAME

1

157905-0120

TOOL BOX

1

For timing device tools

2

157916-6120

BAND

1

For removing and installing timing device case

3

157924-0120

FLANGE INSERTER

1

For installing timing device flange

4

157924-0600

OIL SEAL GUIDE

1

Outside diameter: 75mm

5

157924-0700

OIL SEAL GUIDE

1


6

157924-0810

OIL SEAL INSERTER

1

For inserting timing device oil seal

7

157932-0100

SUPPORTER

2

For supporting timing device springs

8

157932-0300

SUPPORTER

2


1

2

3

6

7

8

NO.

PART NO.

1

157914-0100

2

157926-5821

1

OLD PART NO.

PART NAME SOCKET WRENCH


QTY

APPLICATION

4

QTY

5

APPLICATION

1

For removing and attaching timer round nut (SW14mm)

1

For removing timing device (M24x1.5)

2

- 72 -


SCD TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5020) NO.

PART NO.

1

157905-0220

TOOL BOX

1


2

157916-4320

HANDLE

1

For fixing flange when removing and installing timing device round nut

3

157924-1620

INSERTER

1

For timing device

4

157926-5821


1


5

157932-0200

SUPPORTER

2


1

OLD PART NO.

2

PART NAME

QTY

3

APPLICATION

4

- 73 -

5


SDZ TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5030) NO.

PART NO.

OLD PART NO.

1

157905-0320

TOOL BOX

1


2

157916-5200

PIPE

2

Used together with spanner (Part No. 157916-5020)

3

157924-2100

SCREW

1

For fixing timing device holder

4

157924-2200

BUSHING

1

For fixing timing device holder

5

157924-2300

BUSHING

1

For installing timing device flange

6

157916-5020

SUPPORTER

1

For fixing timing device flange

7

157924-2020

BASE

1

For timing device

1

2

6

7

PART NAME

QTY

3

APPLICATION

4

- 74 -

5


SD TYPE TIMING DEVICE TOOL KIT NO.

PART NO.

1

157916-5320

SPANNER

1

For holding timing device (screw center pitches: 66mm, 72mm and 85mm)

2

157924-2420

INSERTER

1

For inserting timing device flange

3

157926-7021

1


1

OLD PART NO.

PART NAME


2

QTY

3

- 75 -

APPLICATION


SBZ TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5060) NO.

PART NO.

1

157916-5520

SPANNER

1


2

157924-2920

INSERTER

1

For assembling timing device

3

157926-5821

BOLT

1


1

OLD PART NO.

2

PART NAME

QTY

3

- 76 -

APPLICATION


SP TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5050) NO.

PART NO.

OLD PART NO.

PART NAME

1

157916-8320

WRENCH

1

For disassembling and assembling timing device (for fixing flange)

2

157924-4720

BASE

1

For securing timing device

3

157926-7221

1


4

157915-2320

BOX SPANNER

1

For fixing flange when removing and installing round nut

5

157915-2520

BOX SPANNER

1

For fixing flange when removing and installing round nut

6

157916-2800

BOX WRENCH

1

For removing and installing timing device round nut (SW19mm)

7

157916-2900

BOX WRENCH

1

For removing and installing timing device round nut (SW17mm)

8

157924-3520

BASE

1


9

157926-7021

1




QTY

APPLICATION

1

2

3

4

6

7

8

9

NO.

PART NO.

1

157916-5320

SPANNER

1

For holding timing devices (screw center pitches: 66mm, 72mm and 85mm)

2

157914-1500

SOCKET WRENCH

1

For removing and installing roundnut (SW19mm)

1

OLD PART NO.

PART NAME

QTY

5

2

- 77 -

APPLICATION


SBZ-A TYPE TIMING DEVICE NO.

PART NO.

1

157916-5720

WRENCH

1

For supporting timing device flange

2

157924-3220

INSERTER

1

For inserting timing device flange (for MITSUBISHI)

3

157926-6921

1


1

OLD PART NO.

PART NAME


2

QTY

3

- 78 -

APPLICATION


SA-B TYPE TIMING DEVICE NO.

PART NO.

1

157905-0120

TOOL BOX

1


2

157916-6120

BAND

1

For removing and installing timing device case

3

157924-2720

INSERTER

1

For inserting timing device flange

4

157924-0600

OIL SEAL GUIDE

1


5

157924-2810

OIL SEAL INSERTER

1

For inserting oil seal into timing device case

6

157932-0100

SUPPORTER

2


1

OLD PART NO.

2

PART NAME

QTY

3

APPLICATION

4

6

- 79 -

5


SDG TYPE TIMING DEVICE NO.

PART NO.

OLD PART NO.

PART NAME

1

157917-1120

SPANNER

1

For fixing timer housing

2

157917-2220

FLANGE ASSY

1

For timing device; P type pump (camshaft 30mm)

3

157924-4420

157921-9820

SPRING COMPRESSOR

1

For disassembling and reassembling flyweight assembly

4

157926-7621


1


5

157914-0300

1

For tightening extractor bolts (SW 19 mm)

SOCKET WRENCH

QTY

APPLICATION

6

157910-1120

HANDLE

1


7

157924-4720

BASE

1


8

157924-5320

FLANGE INSERTER

1

For removing and installing screw type timing device cover

1

2

3

6

7

8

4

- 80 -

5


SDDG TYPE TIMING DEVICE NO.

PART NO.

OLD PART NO.

PART NAME

QTY

APPLICATION

1

157924-2520

BASE

1

For installing timing device

2

157917-1920

FLANGE ASSY

1

For timing device; P type pump (camshaft 30mm)

3

157924-4420

157921-9820

SPRING COMPRESSOR

1


4

157926-7021


1


5

157926-7221


1


6

157914-0300

SOCKET WRENCH

1


7

157910-1120

HANDLE

1


8

157924-4720

BASE

1


9

157924-5320

FLANGE INSERTER

1


1

2

3

4

6

7

8

9

- 81 -

5


SAG TYPE TIMING DEVICE NO.

PART NO.

OLD PART NO.

PART NAME

1

157924-2520

BASE

1


2

157917-1720

FLANGE ASSY

1

For disassembling timer cover

3

157924-4420

157921-9820

SPRING COMPRESSOR

1

For disassembling and assembling flyweight assembly

4

157926-5821


1


5

157914-0100

1

For removing and attaching round nut (SW 14mm)

SOCKET WRENCH

QTY

APPLICATION

6

157910-1120

HANDLE

1


7

157924-4720

BASE

1


8

157924-5320

FLANGE INSERTER

1


1

2

3

6

7

8

4

- 82 -

5


SPG TYPE TIMING DEVICE NO.

PART NO.

OLD PART NO.

PART NAME

QTY

APPLICATION

1

157924-2520

BASE

1


2

157917-0320

FLANGE ASSY

1

For removing and installing screw type cover of timing device

3

157924-4420

157921-9820

SPRING COMPRESSOR

1

For disassembling and assembling flyweight assembly

4

157926-7021


1


5

157926-7221


1


6

157914-0300

SOCKET WRENCH

1

For tightening extractor bolts (SW 19mm)

7

157910-1120

HANDLE

1


8

157924-4720

BASE

1


9

157924-5320

FLANGE INSERTER

1


1

2

3

4

6

7

8

9

- 83 -

5


SCDM TYPE TIMING DEVICE NO.

PART NO.

1

157914-2400

SOCKET WRENCH

1

For removing and installing timer fixing nut (SW12mm)

2

157926-7820

FLYWEIGHT HOLDER

1

For removing and installing flyweight assy

3

157924-4420

SPRING COMPRESSOR

1


1

OLD PART NO.

157921-9820

2

PART NAME

QTY

3

- 84 -

APPLICATION


SPM TYPE TIMING DEVICE NO.

PART NO.

1

157926-7421


1


2

157926-8821


1

For removing timing device (left hand thread; M30x1.5)

3

157924-4420

157921-9820

1


1

OLD PART NO.

2

PART NAME

SPRING COMPRESSOR

QTY

3

- 85 -

APPLICATION


ADDITIONAL TIMING DEVICE TOOLS NO.

PART NO.

1

157916-3020

WRENCH

1

For holding belt-drive type SCD timing device (for ISUZU PA-D engine)

2

157916-4620

SPANNER

1

For holding timing devices (screw center pitch: 66mm and 72mm)

3

157916-6620

BAND

1

Service part for band spanner (Part No. 157916-6120)

4

157916-7320

BAND SPANNER

1

For removing and installing SA timing device case

5

157924-3920

INSERTER

1

For belt-drive type SCD type timing device (for ISUZU)

6

157926-8621

1

For removing SD-D timing device (M42x1.5)

1

OLD PART NO.

PART NAME


2

QTY

3

APPLICATION

4

6

- 86 -

5


VARIABLE TIMERS NO.

PART NO.

1

157924-4420

2

157920-5500

3

OLD PART NO.

PART NAME

APPLICATION

1

For disassembling and reassembling plate and timer spring

OIL SEAL GUIDE

1


105783-0070

TIMING CHECKER

1

For checking timer operation

4

157842-8600

SCREW

1

For determining sensing gear plate position

5

157842-9600

SCREW

1

For determining position of timing sensor fixing bracket

6

157991-3320

PIPING KIT

1

For timer operating oil piping

7

105783-0090

SOLENOID VALVE

1

For adjusting operating oil pressure

8

157951-1100

PLATE

1

For use with speed pickup

9

157924-8420

STAND

1

Stand for timer disassembly and reassembly

10

157916-4821

SPECIAL TOOL

1

For timer removal and installation

11

157926-7221

EXTRACTOR

1

For timer removal (M26x1.5)

12

157926-7621

EXTRACTOR

1


13

157926-8621

EXTRACTOR

1


1


QTY

2

3

4

5

9

10

6

7

8

11

12

13

- 87 -


FLANGE INSERTER FOR TIMING DEVICES (Part No. 157924-5320) NO.

PART NO.

OLD PART NO.

PART NAME

QTY

APPLICATION

1

157924-5300

BASE

1

For securing timing device housing

2

157924-5400

PIN

2

For holding timing device (SAG, SPG, SDDG types)

3

157924-6400

PIN

2

For holding timing device (SPG, SDDG types)

4

157924-6500

PIN

2

For holding timing device (SDG, SDG-II types)

5

157924-6600

PIN

2

For holding timing device (SDG type)

6

157924-5500

SHAFT

1


7

157924-5600

PIN

2

For fixing flange to timing device (SAG, SPG, SDDG types)

8

157924-6900

PIN

2

For fixing flange to timing device (SDG type)

9

157924-7000

PIN

2

For fixing flange to timing device (SDG-II type)

10

157924-5700

FLANGE

1


11

010235-1020

SOCKET HEAD BOLT

2

For securing pins to flange (M5x0.8; L=10mm)

12

157924-5800

HANDLE

2

For turning flange inserter

13

013030-5220

NUT

2

For securing handle (M5x0.8; t=4mm)

14

011105-1220

SET SCREW

2

For securing handle nuts (M5x0.8; L=12mm)

15

157924-5900

NUT

1

For securing timing device, screwed onto shaft (SAG type)

16

157924-6000

NUT

1

For securing timing device, screwed onto shaft (SPG type)

17

157924-6100

NUT

1

For securing timing device, screwed onto shaft (SDDG type)

18

157924-6700

NUT

1

For securing timing device, screwed onto shaft (SDG type)

19

157924-6800

NUT

1

For securing timing device, screwed onto shaft (SDG-II type)

20

157924-6200

PIN

2

For holding plate inserted into flange

21

157924-6300

PLATE

1


- 88 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

- 89 -


NOZZLES AND NOZZLE HOLDERS NO.

PART NO.

OLD PART NO.

1

105785-5200

105785-1010

1/1

105785-0030

1/2

157955-5500

1/3

157856-0520

1/4

PART NAME NOZZLE TESTER NOZZLE TESTER

QTY 1

APPLICATION For nozzle opening pressure adjustment (with pressure gauge; 60MPa)

1

For nozzle opening pressure adjustment

1

For measuring nozzle opening pressure; measuring range: 60MPa

INJECTION PIPE

1

For nozzle tester (φ2 xφ6 x 200mm; M14x1.5; M12x1.5)

157856-6320

INJECTION PIPE

1

For nozzle tester (φ2 xφ6 x 200mm; M14x1.5; M14x1.5)

2

105789-0010

CLEANING TOOLS

1

For cleaning nozzle

3

157944-9520

PLATE

1

For fixing flange type nozzle holders

4

157943-0320

PLATE

1

For fixing flange-less type nozzle holders

5

157892-0100

NOZZLE GUIDE

1

For adjusting center of KCA nozzle holder retaining nut and DN nozzle

157955-2000 PRESSURE GAUGE

Note: These tools can also be used for the needle lift sensor equipped nozzle holder and the 2-spring nozzle holder. 1

2

1/1

1/2

1/3

1/4

3

4

5

- 90 -


SLEEVE INSERTERS FOR CAMSHAFT SLEEVE NO.

PART NO.

OLD PART NO.

1

157991-0000

SLEEVE INSERTER

1

For pressfitting camshaft sleeve (17mm diameter camshaft) PE(S)-A

2

157991-0100

SLEEVE INSERTER

1

For pressfitting camshaft sleeve (20mm diameter camshaft) PE(S)-A(D)

3

157991-0200

SLEEVE INSERTER

1

For pressfitting camshaft sleeve (25mm diameter camshaft) PE(S)-P, MD-TICS

4

157992-2700

SLEEVE INSERTER

1

For pressfitting camshaft sleeve (30mm diameter camshaft) PE-P..S7S, HD-TICS

5

157992-2900

SLEEVE INSERTER

1

For pressfitting camshaft sleeve (35mm diameter camshaft) PE-ZWY

2

1

PART NAME

QTY

3

APPLICATION

4

5

OIL SEAL INSERTERS FOR PRESSFITTING VARIABLE TIMER OIL SEALS NO.

PART NO.

1

157924-5000

OIL SEAL INSERTER

1

Used when pressfitting oil seal (139699-0100) to cover (134316 -2620)

2

157924-5100

OIL SEAL INSERTER

1

Used when pressfitting oil seal (139634-0100) to cover (134316 -2620)

3

157924-5200

OIL SEAL INSERTER

1

Used when pressfitting oil seal (139642-0100) to plate (134311 -0420)

1

OLD PART NO.

2

PART NAME

QTY

3

- 91 -

APPLICATION


TAPPET HOLDERS NO.

PART NO.

1

157931-8600

157931-4800 PE(S)-P

For holding PE(S)-..P...type pump (for 12mm cam lift; cam base φ32)

157931-9000

157931-2300 PE-Z

For holding PE-Z pump tappet (14.2 mm wide groove; 11 mm height)

157931-8900

157931-2400 PE-Z

For holding PE-Z pump tappet (14.2 mm wide groove; 12 mm height)

157931-2401

157931-3000 PE-ZV

For holding PE-ZV pump tappet (14.2mm wide groove; 13mm height)

157931-9000

157931-2900 PE-ZW

3

157931-8900

157931-7800 PE-ZW

For holding PE-ZW pump tappet (for 12 & 13mm cam lift) For holding PE-Z, -ZW pump tappet (for 12 & 13mm cam lift)

157931-2401

PE-ZWM

For holding PE-ZWM pump tappet (14.2mm wide groove; 13mm height)

4

157931-7800

PE-ZWX

For holding PE-ZWX pump tappet (for 12mm cam lift)

5

157931-9100

PE-ZWX

For holding PE-ZWX pump tappet (for 13mm cam lift)

6

157931-8800

157931-7500 PE-ZWY

For holding PE-ZWY pump tappet (for 13mm cam lift)

157931-2501

157931-2100 PE(S)-A....

For holding PE-A bolt adjustment type pump tappet (for 8mm cam lift)

157931-2501

157931-2500 PE(S)-A....S2000

For holding PE-A shim adjustment type pump tappet (for 8mm cam lift)

8

157931-9220

157931-2500 PE(S)-A....S2S

For holding PE(S)..A..S2S type pump tappet (for 9mm cam lift)

9

157931-2501

For holding PE(S)-AD pump tappet (for 10mm cam lift)

10

157931-3121

157931-3120 PE(S)-AD 157931-7320 PE(S)-AD....S2

11

157931-8400

12

157931-8500

157931-4700 PE(S)-..P...S1 157931-4800 PE(S)-..P...S3000

157931-8600

157931-4800 PE(S)-..P...S3S

For holding PE(S)-..P...S3S type pump tappet (for 12mm cam lift; cam base dia 32 mm)

157931-8600

PE(S)-..P...S7S

For holding PE(S)-..P...S7S type pump tappet (for 12mm cam lift; cam base dia 34mm)

HD-TICS

For holding HD-TICS type pump tappet (for 12mm cam lift)

2

OLD PART NO.

PUMP TYPE

APPLICATION

7

13

157931-8600

157931-4700

For holding PE(S)-AD pump tappet (for 11mm cam lift) For holding PE(S)-..P...S1 type pump tappet (for 10mm cam lift) For holding PE(S)-..P...S3000 type pump tappet (for 11mm cam lift)

14

157931-9300

HD-TICS

For holding HD-TICS type pump tappet (for 16mm cam lift)

15

157931-8700

MD-TICS

For holding MD-TICS type pump tappet (for 12mm cam lift)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

- 92 -


TAPPET INSERTERS NO.

PART NO.

1

157923-9620

2

157923-9620 + 157944-9421

3

157923-9620 + 157944-9421 + 157921-8900 + 157923-8620

4

157923-9720

5

157923-9720 + 157945-0121

6

157923-9820

1

2

OLD PART NO.

PUMP TYPE

APPLICATION

PE-P & HD-TICS

For removing and installing PE6P & HD-TICS pump tappet assy

PES-P & HD-TICS

For removing and installing PE6P & HD-TICS pump tappet assy + For mounting PES-P & HD-TICS flange type pump in universal vise

157921-8020

157921-8020 + PE(S)-P & HD-TICS 157921-8900

For removing and installing PE6P pump tappet assy + For mounting flange type PES-P & HD-TICS flange type pump in universal vise + For removing and installing PES & HD-TICS 8P to12P pump tappet assy + For removing and installing PE(S)-P & HD-TICS pump tappet (8cyl to 12cyl)

PE-ZWX & ZWY

For removing and installing PE-ZWX, ZWY pump tappet assy

PES-ZWX

For removing and installing PE-ZWX pump tappet assy + For mounting PES-ZWX flange type pump in universal vise

MD-TICS

For removing and installing MD-TICS pump tappet assy

157922-1720

4

3

6

5

- 93 -


TAPPET CLAMPS FOR REMOVING PE TYPE PUMP TAPPETS NO.

PART NO.

OLD PART NO.

1

157931-6020

PES-K

For clamping PES-K pump tappet (tappetφ22)

2

157931-6120

PE(S)-A

For clamping PE-A pump tappet (tappetφ24)

PE(S)-AD, -MD

For clamping PE-AD, -MD pump tappets

157931-7120

PUMP TYPE

APPLICATION

3 157931-7120

157931-7620 MD-TICS

For clamping MD-TICS pump tappet

157931-6921

157931-6520 PE(S)-P, HD-TICS

For clamping PE(S), HD-TICS pump tappest (tappetφ38)

157931-6921

157931-7920 PE(S)-Z, -ZW type

For clamping PE(S)-Z,-ZW pump tappets (tappetφ38)

4

1

2

3

4

- 94 -


MEMO

- 95 -


EXTRACTORS NO.

PART NO.

OLD PART NO.

APPLICATION

1

157926-6921

157926-6920 For removing SCDM type timing device (M22x1.5)

2

157926-5821

157926-6220 For removing SA timing device from PE-A pump (M24x1.5) 157926-5820

3

157926-7221

157926-7220 For removing SP timing device (M26x1.5)

4

157926-7421

157926-7420 For removing SPM timing device (M30x1.5)

5

157926-8821

157926-8820 For removing SPM timing device (left hand thread; M30x1.5)

6

157926-7021

157926-7220 For removing SP, SPG, SPZ, SDD, SDDG timing devices (M32x1.5) 157926-7020

7

157926-7621

157926-0820 For removing SPGH timing device (M36x1.5) 157926-7620

8

157926-8621

157926-0820 For removing SDGH timing device, MD-TICS pump side coupling (M42x1.5) 157926-8620

9

157926-9121

157926-8620 For removing HD-TICS, MD-TICS pump side couplings (M45x1.5) 157926-9120

10

157926-9220

For removing HD-TICS pump side coupling (M56x1.5)

11

157926-9620

For removing MD-TICS pump side coupling (M30x1.5)

12

157926-9320

157926-5110 For removing RFD flyweight and RSUV-P increase gear (M20x1.5) 157926-5120 For removing SPGH timing device (M36x1.5)

13

157926-7621

14

157926-9320

15

157926-7221

16

157926-7621

17

157926-7221

18

157926-7621

19

157926-8621

20

157926-7421

21

157926-9121

157926-6110 For removing SPM timing device (M30x1.5) 157926-6120 For removing PE-ZW(X) pump side coupling (M45x1.5)

22

157926-9820

157923-8220 For removing RLD-J governor flyweight with radial rubber damper (M18x1.5)

23

157926-2120

For HD-TICS viscous damper (M36x1.5)

24

157926-2320


For removing RFD governor flyweight and RSUV-P increase gear (M20x1.5) 157926-5310 For removing SP timing device (M26x1.5) 157926-5320 For removing SPGH timing device (M36x1.5) For removing SP timing device (M26x1.5) 157926-5410 For removing SPGH timing device (M36x1.5) 157926-5420 For removing SDGH, MD-TICS type pump side couplings (M42x1.5)

- 96 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

- 97 -


MEMO

- 98 -

SPECIAL TOOLS FOR ADJUSTMENT

Page 10NP AND 20NP TEST BENCH ADJUSTMENT KITS …………………………………………………………… PE(S)-A, -AD, -MD TYPE INJECTION PUMPS …………………………………………………………………… PE(S)-P TYPE INJECTION PUMP ………………………………………………………………………………… PE(S)-ZW(X) TYPE INJECTION PUMP …………………………………………………………………………… PES-ZWY TYPE INJECTION PUMP ……………………………………………………………………………… HD-TICS TYPE INJECTION PUMPS (TYPES Ⅰ , Ⅱ & Ⅲ ) …………………………………………………… MD-TICS TYPE INJECTION PUMP ………………………………………………………………………………… MITICS TYPE INJECTION PUMP …………………………………………………………………………………… VE TYPE INJECTION PUMP ………………………………………………………………………………………… VE (COVEC-F) TYPE INJECTION PUMP ………………………………………………………………………… BOOST COMPENSATOR …………………………………………………………………………………………… VE TYPE INJECTION PUMP SOLENOID TIMER ADJUSTMENT KIT ………………………………………… INTERMEDIATE HARNESSES ……………………………………………………………………………………… PFR TYPE INJECTION PUMPS …………………………………………………………………………………… DRIVING STAND FOR PFR-MD, -KD & -KX TYPE PUMPS …………………………………………………… RSV TYPE MECHANICAL GOVERNOR …………………………………………………………………………… RFD(K) TYPE MECHANICAL GOVERNOR ……………………………………………………………………… RLD-E TYPE MECHANICAL GOVERNOR ………………………………………………………………………… RLD-J TYPE MECHANICAL GOVERNOR ………………………………………………………………………… REDⅢ Ⅲ TYPE ELECTRONIC GOVERNOR ……………………………………………………………………… REDⅣ Ⅳ TYPE ELECTRONIC GOVERNOR ……………………………………………………………………… RHD TYPE GOVERNOR …………………………………………………………………………………………… NOZZLE HOLDERS ………………………………………………………………………………………………… INJECTION PIPES FOR TEST BENCHES ………………………………………………………………………… FIXING STANDS ……………………………………………………………………………………………………… MEASURING DEVICES FOR 10NP, 20NP TEST BENCHES ……………………………………………………

- 99 -

102 110 112 114 116 118 120 122 124 126 128 129 130 138 142 144 145 146 147 148 149 150 151 162 166 174

- 100 -


MEMO

- 101 -


10NP AND 20NP TEST BENCH ADJUSTMENT KITS STANDARD 10NP AND 20NP TEST BENCH TOOL KIT (Part No. 105765-1370) NO.

PART NO.

1

105781-0610

2

105781-0431

3

OLD PART NO.

PART NAME

QTY

APPLICATION

FIXING STAND

1

For mounting VE pump on the test stand (center height: 125mm)

STAND

2

For mounting PE-A, -AD,-MD base type pumps on the test stand (center height: 125mm)

105781-0640

FIXING STAND

1

For mounting PES-A, -AD, -MD flange type pumps on the test stand (center height: 125mm)

4

105781-0730

STAND

1

For mounting PES-A, -AD, -MD flange type pumps on the test stand (center height: 125mm)

5

105781-0421

STAND

2

For mounting PE-P base type pumps on the test stand (center height: 125mm)

6

105781-0650

FIXING STAND

1

For mounting PES-P flange type pumps on the test stand (center height: 125mm)

7

105781-0451

STAND

1

For mounting PES-P flange type pumps on the test stand (center height: 125mm)

8

105780-8190

NOZZLE & HOLDER ASSY

6

For adjusting VE pump (Nozzle Part No. 105780-0060)

9

105780-8140


12

For adjusting PE(S)-A, -AD, -MD, -P pumps (Nozzle Part No. 105780-0000)

10

157808-3820

157805-7320 INJECTION PIPE

6

For VE (new injection pipe) type (φ2xφ6x450mm; M12x1.5; M14x1.5)

11

157808-0220


12

For adjusting PE(S)-A, -AD, -MD pumps (φ2xφ6x600mm; M14x1.5; M14x1.5)

12

157808-4520


12

For adjusting PE(S)-P pump (φ3xφ8x600mm; M14x1.5; M14x1.5)

13

157641-4020

TUBE ASSEMBLY

6

For VE pump; injection pipe

14

157641-4720

JOINT ASSEMBLY

1

For new injection system VE pump

15

105782-6460

MEASURING DEVICE

1

For measuring PE(S)-A, -AD, -MD pumps' control rack position

16

105782-6383


1

For measuring PE(S)-P, MD-TICS, HD-TICS pumps' control rack position

17

157843-6620

COUPLING

1

For PE pump (shaft diameter 17mm)

18

157843-6720

COUPLING

1


19

157843-6820

COUPLING

1


20

157916-0100

BOX SPANNER

1

SW17mm, for injection tube

21

157916-0200

BOX SPANNER

1

SW19mm, for injection tube

22

157916-8220

WRENCH

1

For bleeding air from nozzle holder

23

157977-8900

ADAPTER

2

For adjusting PE(S)-A, -AD, -MD, -P pumps; for fuel inlet and outlet

24

157977-9000

ADAPTER

2

For adjusting VE type pump; for fuel inlet and outlet

25

157977-9100

ADAPTER

2

For adjusting PE(S)-ZWX, -ZWY pump; for fuel inlet and outlet

26

157977-9620

EYE JOINT

2

For PE, TICS type pump piping; for outlet pipe, inlet pipe

105781-0430

105781-0420

105781-0450

- 102 -

SPECIAL TOOLS FOR ADJUSTMENT 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

- 103 -


10NP AND 20NP TEST BENCH VE TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1380) NO.

PART NO.

OLD PART NO.

PART NAME

1

157845-5520

VE PIPING ASSEMBLY

1

For piping

2

105782-8160

MEASURING DEVICE

1

For measuring pump pre-stroke

3

105782-8260

MEASURING DEVICE

1

For measuring timer (high pressure)

4

157829-0820

ADJUSTING DEVICE

1

For adjusting regulating valve pressure

5

157829-5220

INSERTER DEVICE

1

For assembling regulating valve

6

157928-2920

PLIERS

1

For disassembling regulating valve

7

157842-4421

157842-4420

COUPLING

1

For φ17 key width 3

8

157842-4522


1

For φ20 key width 2.5,4

9

157842-4621

157842-4620

1

For φ20 key width 4

COUPLING

QTY

APPLICATION

1

6

7

8

2

3

4

5

9

- 104 -


10NP AND 20NP TEST BENCH PE(S)-K TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1390) NO.

PART NO.

1

105781-0620

2

105782-4440

3

157808-0920

4

105782-6450

5

OLD PART NO.

PART NAME FIXING STAND

QTY

APPLICATION

1

For mounting pump on the test stand (center height: 125mm)


1

For measuring pre-stroke


4

φ2xφ6x600mm; M12x1.5;M14x1.5

MEASURING DEVICE

1

For rack scale

157843-6520

COUPLING

1

For φ17, M12x1.5

6

157827-3320

LEVER

1

For measuring control lever angle

7

157827-3520

LEVER

1

For measuring downward facing control lever's angle

8

157911-0300

SPANNER

2

For adjusting tappets, SW12

1

2

3

6

7

8

4

- 105 -

5


10NP AND 20NP TEST BENCH PE(S)-A, -AD, -MD TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1400) NO.

PART NO.

1

105782-4420


1

For measuring PE-A pump pre-stroke

2

105782-4470


1

For measuring PE(S)-AD, -MD pump pre-stroke

3

157808-0920

157805-3320 INJECTION TUBE

4

157911-0100

5 6

1

OLD PART NO.

PART NAME

QTY

APPLICATION

12

φ2xφ6x600mm; M12x1.5; M14x1.5

SPANNER

2

For adjusting bolt type tappets, SW14, SW17

157931-4100

HOLDER

1

For adjusting shim type tappets, PE(S)-A

157931-4400

HOLDER

1

For adjusting shim type tappets, PE(S)-AD, -MD

2

3

4

6

- 106 -

5


10NP AND 20NP TEST BENCH PE(S)-P TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1410) NO.

PART NO.

OLD PART NO.

1

105781-0561

105781-0560

2

105782-4270

1

PART NAME

QTY

APPLICATION

STAND

1

For flange type, middle

MEASURING DEVICE

1


2

- 107 -


10NP AND 20NP TEST BENCH PE(S)-PD TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1420) NO.

PART NO.

1

105781-0670

FIXING STAND

1

For flange type drive side

2

105782-4270

MEASURING DEVICE

1


3

105780-8130


6

For adjusting test nozzle holder (Nozzle Part No. 105780-0050)

4

157651-5900

COLLAR

6

Spacer for nozzle holder

5

157808-4620

6

105782-6470

1

OLD PART NO.

PART NAME

157808-2020 INJECTION PIPE MEASURING DEVICE

2

QTY

APPLICATION

6

φ3xφ8x600mm; M14x1.5; M18x1.5

1

For rack scale

3

4

6

- 108 -

5


MEMO

- 109 -


PE(S)-A, -AD, -MD TYPE INJECTION PUMPS NO.

PART NO.

1

105780-8140

2

157808-0220

3

157808-0920

4

157916-8220

5

105781-0431

6

105781-0180

7

157811-0621

8

OLD PART NO.

PART NAME NOZZLE & HOLDER ASSY

QTY

APPLICATION

＊



＊

φ2xφ6x600mm; M14x1.5; M14x1.5


＊

φ2xφ6x600mm; M14x1.5;M12x1.5

WRENCH

1

For bleeding air from nozzle holder

STAND

2

For mounting pump (for pump test stand models 7NP, 15NP; shaft center height: 125mm)

STAND

1

For mounting pump (for pump test stand models 7NP, 15NP; shaft center height: 125mm)

157811-0620 FLANGE

1

Used together with mounting stands (key nos 7 and 8) d: φ85mm

157811-0721

FLANGE

1


9

157811-0821

FLANGE

1


10

157811-2621

157811-2620 FLANGE

1


11

105782-6280

MEASURING DEVICE

1

For measuring control rack travel

12

105782-6130

MEASURING DEVICE

1

For measuring control rack travel; installed with drive side mounted boost compensator

13

105782-4420

MEASURING DEVICE

1

For measuring PE(S)-A pump plunger pre-stroke

14

105782-4430

MEASURING DEVICE

1

For measuring PE(S)-AD, -MD pump plunger pre-stroke

15

157931-4100

HOLDER

1

For holding PE(S)-A pump plunger spring

16

157931-4400

HOLDER

1

For holding PE(S)-AD, -MD pump plunger springs

17

157911-0100

SPANNER

2

For adjusting PE(S)-A, (D) pump tappet bolts

18

157916-0100

BOX SPANNER

1

For removing and installing injection pipes (SW17mm)

105781-0430

19

157916-0200

BOX SPANNER

1


20

157843-6620

COUPLING

1

For driving injection pump (for 17mm diameter camshaft)

21

157843-6720

COUPLING

1


22

157840-0900

LEVER

1

For manual flywheel operation

23

157843-8120

COUPLING

1

For injection timing adjustment


- 110 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

- 111 -


PE(S)-P TYPE INJECTION PUMP NO.

PART NO.

1

105780-8140

2

157808-4520

3

157808-4620

4

105780-8130

5

105781-0421

6

157811-0921

OLD PART NO.


QTY

APPLICATION

＊



＊

For adjusting injection timing and injection quantity (φ3×φ8×600mm; M14×1.5; M14×1.5)


＊

For adjusting injection timing and injection quantity (φ3×φ8×600mm; M14×1.5; M18×1.5)

＊


105781-0420 FIXING STAND

2

For mounting PE-P pump (for pump test stand model 15NP, shaft center height: 125mm)

157811-0920 FLANGE

1

For mounting PES-P pump (for pump test stand model 15NP, 95mm diameter)


7

157811-2421

FLANGE

1

For mounting PES-P pump (100mm diameter)

8

157811-2521

FLANGE

1

For mounting PES-P pump (105mm diameter)

9

105781-0451

105781-0450 FIXING STAND

1

For mounting PES-P pump (for pump test stand model 15NP, shaft center height: 125mm)

10

105781-0180

FIXING STAND

1

For mounting PES-P pump (used together with 157811-0921)

11

105782-6383

MEASURING DEVICE

1

For measuring control rod position

12

105782-4270

MEASURING DEVICE

1

For measuring plunger pre-stroke

13

157840-0900

LEVER

1

For manual flywheel operation

14

157916-8220

WRENCH

1

For operating the nozzle holder overflow valve.

15

157842-6222


1


16

157842-4621

157842-4620

COUPLING

1


17

157840-4020

COUPLING

1


18

157916-0200

BOX SPANNER

1

For removing and installing injection pipes (SW19)

19

157916-0400

BOX SPANNER

1


20

157651-5900

COLLAR

＊



- 112 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

- 113 -


PE(S)-ZW(X) TYPE INJECTION PUMP NO.

PART NO.

OLD PART NO.

PART NAME

1

105780-8130

2

157808-0520

3

105781-0770

4

105781-0680

5

157843-3201

157843-3200

6

157843-2722

7

105782-6310

MEASURING DEVICE

8

105782-4290

9

157911-0200

10


QTY

APPLICATION

＊


＊

φ4xφ8x1500mm; M18x1.5; M18x1.5

FIXING STAND

2

For mounting base type pumps (shaft center height: 125mm)

FIXING STAND

1

For mounting flange type pumps (shaft center height: 125mm)

COUPLING

1

For driving PES-ZW(X) type injection pump (for gear drive)


1

For driving PE(S)-ZW(X) type injection pump (for 30mm dia. camshaft)

1

For measuring control rack position

MEASURING DEVICE

1


SPANNER

2

For adjusting plunger pre-stroke (SW19mm and SW22mm)

157912-2100

SPANNER

1

For tightening tappet's locknut (SW19mm; 15°)

11

157912-2200

SPANNER

1

For tightening tappet's locknut (SW19mm; 0°)

12

157910-0400

HANDLE

1

Used together with spanner 157912-2100 or 157912-2200

13

157840-0900

LEVER

1

For operating the test stand flywheel

14

157916-8220

WRENCH

1

For injection timing adjustment (for operating the nozzle holder overflow valve)

15

132204-0100

PLUG

1

For replacing overflow valve

16

157842-6222

1

For driving PE(S)-ZW(X) type injection pump (for 25mm dia. camshaft)

17

157916-0400

BOX SPANNER

1


18

105782-6340

MEASURING DEVICE

1


19

105782-6350

MEASURING DEVICE

1





- 114 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

- 115 -


PE-ZWY TYPE INJECTION PUMP NO.

PART NO.

1

105780-8130

2

157808-0520

3

105781-0780

4

OLD PART NO.


QTY

APPLICATION

＊


＊

φ4xφ8x1500mm; M18x1.5; M18x1.5

FIXING STAND

2

For fixing base type pumps (shaft center height: 125mm).

157843-8821

COUPLING

1


5

105782-6350

MEASURING DEVICE

1

For measuring control rack position.

6

105782-4360

MEASURING DEVICE

1

For measuring pre-stroke.

7

157840-0900

LEVER

1

For operating the test stand flywheel.

8

157916-0400

BOX SPANNER

1


9

157916-8220

SPECIAL WRENCH

1

For injection timing adjustment (for operating the nozzle holder overflow valve).

10

029111-8080

PLUG

2

For injection timing adjustment; M18x1.5

11

157843-8120

COUPLING

1



＊ one for each cylinder 1

2

3

4

5

6

7

8

9

10

11

- 116 -


MEMO

- 117 -


HD-TICS TYPE INJECTION PUMPS (TYPES Ⅰ , Ⅱ & Ⅲ ) QTY NO.

PART NO.

OLD PART NO.

PART NAME

APPLICATION

(Ⅰ) (Ⅱ) (Ⅲ) NOZZLE & HOLDER ASSY

＊

＊

STAND

2

2

＊


1

105780-8250

2

105781-0421

3

105781-0820

STAND

2

For mounting pump on the test stand (for pump test stand model 15NP, shaft center height: 125mm)

4

105796-0150

STAND

2


5

157808-4520

6

157843-6920

7

105782-6383

8

105781-0420


For adjusting injection timing and injection quantity φ3×φ8×600mm; M14×1.5; M14×1.5 For driving injection pump (for 30mm diameter camshaft)

＊

＊

＊

1

1

1


1

1

1


105782-4371


1

1

1


9

157922-3420

PLATE

1

10

157922-6220

PLATE

11

157922-4000

SPRING

12

157922-4620

13

157805-9420 INJECTION PIPE COUPLING

For sealing timing rod opening 1

1

For sealing timing rod opening

＊

＊

＊


PLUG

1

1

1

157922-4120

BRACKET ASSY

1

For fixing timing rod

14

157922-6422

157922-6421 BRACKET ASSY

1

For fixing timing rod

15

157922-6322

157922-6321 BRACKET ASSY

16

157913-5620

SCREWDRIVER

17

157843-8120

18

157992-1400

19

For sealing overflow valve

1

1

For fixing timing rod, for 8.5゜

1

1

1

For setting eccentric pins

COUPLING

1

1

1


HOUSING

1

1

1

For checking rack sensor core installation

407910-2902

CONTROLLER

1

1

1

For pre-stroke actuator adjustment

20

407910-5230

WIRE HARNESS

1

1

1

For connecting controller, constant voltage power supply and intermediate harness

21

407980-2240

MANUAL CONTROLLER

1

1

1

For adjusting pre-stroke actuator and rack sensor (for use outside of North America)

22

157922-4520

PLUG

＊

＊

＊

For sealing plug


- 118 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

- 119 -


MD-TICS TYPE INJECTION PUMP NO.

PART NO.

1

105780-8250

OLD PART NO.

QTY


＊

INJECTION PIPE

＊

APPLICATION For adjusting test nozzle holder (Nozzle Part No. 105780-0120) φ3xφ8x600mm; M14x1.5; M14x1.5

2

157808-4520

3

157840-0900

LEVER

1

For operating pump test bench flywheel

4

157916-8220

WRENCH

1

For operating nozzle holder fuel overflow valve

5

157843-8120

COUPLING

1


6

157931-8021

TAPPET HOLDER

1


7

157915-8700

WRENCH

1

For tightening U-shaped link fixing screw (SW4 mm)

8

157915-8800

WRENCH

1

For tightening pre-stroke actuator fixing screw (SW5 mm)

9

157915-8900

WRENCH

1

For tightening pre-stroke actuator fixing screw (phillips head)

10

157913-0100

WRENCH

1

For removing and installing pre-stroke actuator fixing screw (SW10 mm)

11

105782-4390

12

105782-6383

13

157805-9420

PART NAME

MEASURING DEVICE

1


MEASURING DEVICE

1


157922-8620

COVER

1

For holding U-shaped connector (for right hand governor)

14

157922-8820

COVER

1

For holding U-shaped connector (for left hand governor; retarded type)

15

157922-8920

COVER

1

For holding U-shaped connector (for left hand governor; advanced type)

16

105781-0640

FIXING STAND

1

For flange type TCS-MD (center height 125mm)

17

105781-0750

FIXING STAND

1

For flange type TCS-MD governor side: center height 125mm Used together with fixing stand 105781-0640

18

105781-0800

FIXING STAND

2

For convex base type TC-MD (center height 125mm)

19

105781-0760

FIXING STAND

2

For full flat base type TC-MD (center height: 125mm)

20

105781-0740

FIXING STAND

2

For flat base type TC-MD (center height 125mm)

21

157912-2320

SPANNER

1

For removing and installing rack sensor (set of 2)

22

157992-1400

HOUSING

1


23

157843-6820

COUPLING

1


24

407980-2240

MANUAL CONTROLLER

1

For adjusting pre-stroke actuator and rack sensor

25

157846-0220

INTERMEDIATE HARNESS

1

For connecting manual controller (407980-2240) to rack sensor (For Nissan Diesel)

26

157846-0420


1

For connecting manual controller (407980-2240) to rack sensor (For Isuzu)

27

157846-1420


1

For connecting manual controller (407980-2240) to rack sensor (For Hino)

28

157846-2020


1

For connecting manual controller (407980-2240) to rack sensor (For Isuzu)

29

157846-2120


1

For connecting manual controller (407980-2240) to rack sensor (For Mitsubishi)

30

157846-3420


1

For connecting manual controller (407980-2240) to rack sensor (For Nissan Diesel)

31

157846-0020


1

For connecting manual controller (407980-2240) to pre-stroke actuator (For Isuzu)

32

157846-0120


1

For connecting manual controller (407980-2240) to pre-stroke actuator (For Nissan Diesel)

33

157846-1020


1

For connecting manual controller (407980-2240) to pre-stroke actuator (For Hino)

34

157846-1920


1


35

157846-2220


1


36

157846-3320


1

For connecting manual controller (407980-2240) to pre-stroke actuator (For Nissan Diesel)

37

157844-7520


1

For connecting manual controller (407980-2240) to pre-stroke actuator (For Mitsubishi)

38

407910-5300

WIRE HARNESS

1

For connecting control unit, constant voltage power supply, and intermediate harness

39

407910-3032

CONTROL UNIT

1

For adjusting pre-stroke actuator and control rack sensor

105782-6382


- 120 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

- 121 -


MITICS TYPE INJECTION PUMP NO.

PART NO.

OLD PART NO.

PART NAME

1

105780-8250

2

157808-4520

3

157840-0900

LEVER

1

For operating pump test bench flywheel

4

157916-8220

WRENCH

1

For operating nozzle holder fuel changeover valve

5

157931-8021

TAPPET HOLDER

1


6

105782-4390

MEASURING DEVICE

1


7

105782-6383


1


8

105781-0640

FIXING STAND

1

For fixing injection pump (flange side)

9

105781-0750

FIXING STAND

1

For fixing injection pump (governor side)

10

157843-3320

COUPLING

1

For driving pump (shaft dia: 25mm)

11

157843-6820

COUPLING

1

For driving pump (shaft dia: 25mm)

12

157927-2820

SETSCREW

1

For fixing starting advance mechanism's counterweight

13

157927-3321

SCREW

1

For pushing starting advance mechanism's counterweight

14

105782-6420

MEASURING DEVICE

1


15

157846-3720

WIRE HARNESS

1

Used only in North America; intermediate harness for key nos 16 and 18

16

407910-5300

WIRE HARNESS

1

Used only in North America; main harness for key nos 15 and 18

17

407910-3032

MANUAL CONTROLLER

1

Used only in North America; used together with key no 15 and 16

18

407980-2240

MANUAL CONTROLLER

1

For areas other than North America; connected directly to key no 15

NOZZLE & HOLDER ASSY 157805-9420 INJECTION PIPE

157931-8020

157927-3320

QTY

APPLICATION

＊


＊

φ3xφ8x600mm; M14x1.5; M14x1.5

19

157846-3020

WIRE HARNESS

1

Power side harness for adjusting amp-equipped rack sensor

20

157846-2020

WIRE HARNESS

1

Intermediate harness for rack sensor adjustment

21

157846-3620

WIRE HARNESS

1

Power side harness for adjusting solenoid switch

22

157846-4620

WIRE HARNESS

1

Intermediate harness for adjusting solenoid switch

23

105781-0830

FIXING STAND

1

For fixing pump at timing adjustment

24

157847-0220

COUPLING

1

For timing adjustment (for small module gear)

25

157847-0420

COUPLING

1

For timing adjustment (for small module gear)

26

157932-0520

PUNCH

1

For stamping at timing adjustment

27

157932-0720

PUNCH

1

For stamping at timing adjustment

28

157932-1221

HOUSING ASSEMBLY

1

For checking eccentricity at drive gear installation

29

157847-0620

COUPLING

1

For timing adjustment (for large module gear)

30

157847-0520

COUPLING

1

Used together with 157847-0620 (for toothed drive type)


- 122 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

20

21

22

23

24

25

26

27

28

29

19

30

- 123 -


VE TYPE INJECTION PUMP NO.

PART NO.

OLD PART NO.

1

105781-0610

2

157842-4421

157842-4420

3

PART NAME

QTY

APPLICATION

FIXING STAND

1

For mounting injection pump on test stand (center height: 125mm)

COUPLING

1

Used for driving injection pump (17mm diameter drive shaft, 3 mm key groove)

157842-4522


1

Used for driving injection pump (20mm diameter drive shaft, 2.5, 4 mm key groove)

4

157842-4621

157842-4620

1

Used for driving injection pump (20mm diameter drive shaft, 4 mm key groove)

5

105780-8190

6

157808-3820

7

105782-8260

MEASURING DEVICE

1

For measuring timer stroke (mounted on high pressure side)

8

105782-8190

MEASURING DEVICE

1

For measuring timer stroke (mounted on low pressure side)

9

105782-8250

MEASURING DEVICE

1

For measuring timer stroke (for direct injection pump)

10

105782-8160

MEASURING DEVICE

1

For measuring pump pre-stroke (without dial gauge)

11

157829-0820

ADJUSTING DEVICE

1

For adjusting regulating valve

12

157928-2920

PLIERS

1

For regulating valve disassembly

13

157829-5220

INSERTER

1

For inserting regulating valve spring ring

14

157970-0500

MEASURING CYLINDER

1

For measuring feed pump supply rate (500cm3)

15

157844-0320

HOLDER ASSEMBLY

1

For calking 2-piece separate type control lever

16

105782-6170

MEASURING DEVICE

1

For measuring pump control lever angle

17

157954-3601

1

Measuring range: 0-10mm (x0.01mm)

18

157829-3520

MEASURING DEVICE

1

For measuring pump plunger lift (used when mounting pump on engine)

19

157641-4720

JOINT ASSEMBLY

1

For fixing key no.5

20

157641-4020

TUBE ASSEMBLY

＊

COUPLING NOZZLE & HOLDER ASSY



＊

New injection system (Nozzle Holder Part No. 105780-2150; Nozzle Part No. 105780-0060)

＊

φ2xφ6x450mm; M12x1.5; M14x1.5)

Used together with key no.19


- 124 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

- 125 -


VE (COVEC-F) TYPE INJECTION PUMP NO.

PART NO.

OLD PART NO.

PART NAME

1

105781-0610

FIXING STAND

2

105780-8190


3

157808-3820

4

157641-4720

JOINT ASSEMBLY

1

5

157641-4020

TUBE ASSEMBLY

＊

6

157842-4621

157842-4620

COUPLING

1

For pump drive side (shaft dia: φ20)

7

157842-4421

157842-4420

COUPLING

1

For pump drive side (shaft dia: φ17)

8

105782-8260

MEASURING DEVICE

1

For measuring timer stroke (high pressure side)

9

105782-8160

MEASURING DEVICE

1


10

157954-4101

1

Used together with key no 9

11

157829-0820

ADJUSTING DEVICE

1

For adjusting regulating valve pressure

12

157928-2920

PLIERS

1

For disassembling regulating valve

13

157829-5220

INSERTER

1

For reassembling regulating valve

14

157970-0500

MEASURING CYLINDER

1

For measuring overflow

15

157845-6320

PIPING ASSEMBLY

1

For fuel piping

16

157845-6100

BRACKET

1

For fine adjustment of GE actuator

17

407980-2281

MANUAL CONTROLLER

1

For adjusting GE actuator (For NISSAN, ISUZU, MAZDA)

18

407980-2300

MAIN HARNESS

1

Used together with key no. 17

19

407980-2310


1


20

407980-2340


1

For ISUZU 4JG2 engines

21

407980-2360


1

For MAZDA RF engines

22

105782-8280

MANUAL CONTROLLER ASSEMBLY

1

For adjusting GE actuator (For MITSUBISHI)



407980-2280

QTY 1

APPLICATION For pump drive side; (center height: 125mm)

＊

New injection system (Nozzle holder part no. 105780-2150; Nozzle part no. 105780-0060)

＊

φ2xφ6x450mm; M12x1.5; M14x1.5 For fixing key no. 2 Used together with key no. 4


- 126 -


2

3

4

5

6

7

8

9

10

11

12

13

14

16

17

15

20

21

18

22

- 127 -

19


BOOST COMPENSATOR NO.

PART NO.

1

105782-0121

105782-0100 PRESSURE CONTROL KIT

For adjusting aneroid compensator and boost compensator

2

105782-0150

105782-0130 PRESSURE CONTROL KIT

For adjusting aneroid compensator and boost compensator; digital type

1

OLD PART NO.

PART NAME

APPLICATION

2

- 128 -


VE TYPE INJECTION PUMP SOLENOID TIMER ADJUSTMENT KIT (Part No. 157845-6520) NO.

PART NO.

1

026514-2040

GASKET

2

2

157841-8500

EYE

1

3

157844-4501

ADAPTER

1

4

139514-0200

GASKET

2

5

157844-4820

HOSE JOINT

1

6

157844-4900

HOSE

1

φ6xφ11x500mm

7

029711-2180

EYE

1

Inside dia: 12mm

8

026512-1640

GASKET

2

For overflow valve (φ12.2xφ15.9; T=1.5mm)

9

157975-8800

BOLT

1

For overflow valve (M12x1.5)

10

157986-8000

HOSE

1

φ4xφ9x300mm

11

157977-8700

HOSE JOINT

1

12

157986-2000

HOSE

1

13

029711-4420

EYE

1

14

017211-2010

HOSE CLAMP

4

15

017211-0010

HOSE CLAMP

2

EYE BOLT

1

;; ;; ;; 16

OLD PART NO.

157844-4500

029731-2200

PART NAME

1

2

3

6

7

8

11

12

13

QTY

APPLICATION φ14.2xφ20; t=1.5mm

φ14.2xφ21; T=1.6mm

φ8xφ11x1000mm

4

;; ;;

16

- 129 -

9

14

;; ;; ;;

5

10

15


INTERMEDIATE HARNESSES FOR P TYPE INJECTION PUMP (WITH LOAD SENSOR) NO.

PART NO.

PART NAME

POTENTIOMETER

LS CHECKER

ENGINE TYPE

1

157846-1520

WIRE HARNESS

479746-0100

407980-1480

MITSUBISHI: 6D22T2

2

157846-1620

WIRE HARNESS

479746-1000

407980-1101

ISUZU: 6SD1-TC1

3

157846-1720

WIRE HARNESS

479746-4200, 479746-5000

407980-1101

ISUZU: 6WA1-TCN

4

157846-4120

WIRE HARNESS

479749-9200

407980-1101

NISSAN DIESEL: PE6T

5

157846-4220

WIRE HARNESS

154605-2720

407980-1101

NISSAN DIESEL: FD46Ti

6

157846-4420

WIRE HARNESS

479746-0100

407980-1480

MITSUBISHI: 6D22T

1

2

3

4

6

- 130 -

5


FOR RED Ⅲ GOVERNOR ADJUSTMENT NO.

PART NO.

APPLICATION

1

157844-6520 For connecting RED Ⅲ governor for ISUZU engines (governor side 8 poles)

2

157844-6620 For connecting RED Ⅲ governor for MITSUBISHI engines (governor side 8 poles)

3

157844-6720 For connecting RED Ⅲ governor for NISSAN DIESEL engines (governor side 8 poles)

4


5

157844-7021 For connecting RED Ⅲ governor for KOMATSU engines (governor side 8 poles)

6


7


8


9


10


11


12

157846-0820 For connecting RED Ⅲ governor for HINO engines (governor side 8 poles)

13

157846-2820 For connecting RED Ⅲ governor for HINO engines (governor side 7 poles)

14


1

2

3

4

5

6

7

8

9

10

11

12

13

14

- 131 -


FOR PRE-STROKE ACTUATOR ADJUSTMENT NO.

PART NO.

APPLICATION

1

157844-7520 For connecting pre-stroke actuator for MITSUBISHI engines (actuator side 6 poles)

2

157844-7620 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 6 poles)

3


4

157844-7820 For connecting pre-stroke actuator for HINO engines (actuator side 8 poles)

5

157844-8921 For connecting pre-stroke actuator for MITSUBISHI engines (actuator side 6 poles)

6


7

157846-0020 For connecting pre-stroke actuator for ISUZU engines (actuator side 6 poles)

8


9

157846-0620 For connecting pre-stroke actuator for ISUZU engines (actuator side 6 poles)

10


11


12


13


14


15

157846-3720 For connecting pre-stroke actuator for all customers' engines (actuator side 6 poles)

16


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

- 132 -


FOR RACK SENSOR ADJUSTMENT NO.

PART NO.

APPLICATION

1

157827-8720 For connecting rack sensor for ISUZU engines (sensor side 4 poles)

2

157827-8720 For connecting rack sensor for HINO engines (sensor side 4 poles)

3

157827-8820 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)

4

157827-8920 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)

5


6


7


8


9


10


11


12


13


14


15


16


17

157846-3820 For connecting rack sensor for all customers' engines (sensor side 4 poles)

18


19


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

- 133 -


HARNESS CONNECTORS FOR VE PUMP POTENTIOMETER (POWER SIDE HARNESSES) NO.

PART NO.

APPLICATION

1

157829-8820 For connecting potentiometer to constant-voltage power supply and digital voltmeter

2

157844-6020 For connecting potentiometer to constant-voltage power supply and digital voltmeter

3

157844-6120 For connecting potentiometer to constant-voltage power supply and digital voltmeter (for NISSAN TD42 engine)

1

2

3

- 134 -


MEMO

- 135 -


FOR VE PUMP POTENTIOMETER ADJUSTMENT (INTERMEDIATE HARNESSES) NO.

PART NO.

APPLICATION

1

157841-8720 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU C223 engines

2

157844-1420 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4EC1 engines

3

157844-1520

For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FB1 and C223 engines

4

157844-5320

For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FB1 and 4FC1-T engines

5

157844-5420

For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D65 and 4D56 engines

6

157844-5520

For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FC1-T, 4JB1, 4EE1-T and 4FG1 engines

7

157844-5620

For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28, LD20T-II, CD20-T and NISSAN DIESEL FD35, TD27, TD27-T, TD42, and TD42-T engines

8

157844-5720

For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN CD17, CD20, CD20-T, LD20, LD20-II, LD20T and LD20T-II engines

9

157844-5820

For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28, RD28-T, LD20 and NISSAN DIESEL TD27, TD27-T, TD42, and TD42-T engines

10

157844-5920

For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX, RFT, and PN engines

11

157844-9120 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4EC1 engines

12

157844-9320 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4JB1-T engines

13

157844-9420 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN RD28 engines

14

157844-9520

For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4FB1, 4JB1-T, 4JG2-T and 4FG1-T engines

15

157844-9820

For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D56 and 4M40 engines

16

157844-9920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA SL engines

17

157845-1420 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA PN engines

18

157845-3220

19

157845-3320 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA R2 engines

20

157845-4920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA WLT engines

21

157845-5020 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX engines

22

157845-5120

For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN DIESEL TD27-T engines

23

157845-5220

For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN DIESEL TD27-T engines

24

157845-5720 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4EE1 engines

25

157845-5820 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4HF1 engines

26

157845-5920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28 engines

27

157845-6020

28

157845-7220 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D56 engines

29

157845-8520 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for TOYOTA 4B engines

For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX and RFT engines

For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN CD20 and NISSAN DIESEL TD25, TD25-T, TD27, TD27-T,TD42-T, TD47 engines

- 136 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

- 137 -


PFR TYPE INJECTION PUMPS PFR-MD TYPE PUMP NO.

PART NO.

OLD PART NO.

PART NAME

1

105781-4320

2

105780-8180

3

157808-0920

4

105782-4340

MEASURING DEVICE

1


5

105782-6200

MEASURING DEVICE

1


6

157991-9900

EYE

1

For connecting piping to test oil supply port

7

026510-1340

GASKET

2

For connecting piping to test oil supply port (φ10xφ13; t=1.0mm)

8

140402-2600

EYE BOLT

1

For fuel inlet at adjustment (M10x1.25)

105781-4310 DRIVING STAND

QTY 1

NOZZLE & HOLDER ASSY 157805-3320 INJECTION PIPE

APPLICATION Mounting bracket for PFR1MD ~ PFR6MD type pumps.

＊

Nozzle Part No. 105780-0000; Nozzle holder 105780-2140

＊

φ2xφ6x600mm; M14x1.5; M12x1.5


1

2

3

6

7

8

4

- 138 -

5


PFR-KD TYPE PUMP NO.

PART NO.

OLD PART NO.

PART NAME

1

105781-4320

2

105780-8180

3

157808-0920


4

105782-4440


1


5

105782-6200

MEASURING DEVICE

1


6

029711-2150

EYE

1

For connecting piping to test oil supply port

7

026512-1540

GASKET

2


8

029731-2010

EYE BOLT

1



QTY 1


APPLICATION Mounting bracket for PFR1KD ~ PFR6KD pumps

＊


＊

φ2xφ6x600mm; M14x1.5; M12x1.5


1

2

6

7

;; ;; ;;

3

4

8

- 139 -

5


PFR-KX TYPE PUMP NO.

PART NO.

OLD PART NO.

PART NAME

1

105781-4320

2

157817-2100

HOLDER

3

105780-8190


4

157808-0920


5

105782-4440


1


6

105782-6200

MEASURING DEVICE

1


7

029711-2150

EYE

1

For connecting pipe to test oil supply port

8

026512-1540

GASKET

2


9

029731-2010

EYE BOLT

1


10

157817-3320

HOLDER

1

For driving stand for Varity Perkins 704-30 engine

11

157817-2820

CONNECTOR

1

For Varity Perkins 704-30 engine

12

157817-3120

GAUGE

1



QTY

APPLICATION

1

Mounting bracket for PFR1KX ~ PFR6KX type pumps.

1

For PFR5KX and PFR6KX (Used together with key no. 1)

＊


＊

φ2xφ6x600mm; M14x1.5; M12x1.5

13

157817-3520

HOLDER

1

For driving stand (105781-4320)

14

157817-3620

GAUGE

1

For ISUZU 3L, 4L PFR1KX type pumps

＊ one for each cylinder 1

2

3

6

7

8

11

12

13

;; ;;

- 140 -

4

5

9

10

14


MEMO

- 141 -


DRIVING STAND FOR PFR-MD, -KD and -KX TYPE PUMPS (Part No. 105781-4320) NO.

PART NO.

OLD PART NO.

PART NAME

QTY

APPLICATION

1

157817-2400

STAND

1

Mounted on pump test stand (center height : 110mm)

2

157816-7120

CAMSHAFT

1

For PFR-KX, -K and -KD type pumps

3

157816-7220

CAMSHAFT

1

For PFR-MD type pump

4

020006-1440

BOLT

8

For fixing bearing cover

5

156611-1900

COUPLING

1

For connecting pump test stand's driveshaft

6

023641-2410

SPRING WASHER

1

For fixing coupling

7

013021-2120

NUT

1

For fixing coupling

8

157816-9200

CONTROL RACK

1

9

157817-1000

CONNECTOR

1

For connecting PFR-KD, -KX type pumps' control rack

10

157817-1100

CONNECTOR

1

For connecting PFR-MD type pump

11

020365-1040

BOLT

1

For fixing connector

12

157814-1000

BUSH

1

For installing control rack travel measuring device

13

029998-0640

SHIM

1

For adjusting distance between collar and holder (029300-6010: t=0.8mm; 029300-6020: t=0.35mm; 029300-6030: t=0.5mm; 029300-6040: t=1.0mm)

14

157817-1200

COLLAR

2

For mounting PFR-KX and -KD type pumps (L=43mm)

15

157817-0800

COLLAR

2

For mounting PFR-MD type pump (L=31mm)

16

157817-2200

HOLDER

1

For mounting PFR-2KX to -4KX pumps and PFR-2KD to -6KD pumps (with spacer; center height 125mm)

17

157817-2300

HOLDER

1

For mounting PFR-1KX and PFR-1KD pumps (with spacer; center height 125mm)

18

157817-2500

HOLDER

1

For mounting PFR-1MD pump (without spacer; center height 110mm)

19

157817-2600

HOLDER

1

For mounting PFR-2MD ~ PFR-6MD type pumps (without spacer; center height 110mm)

20

010206-5540

SOCKET HEAD BOLT

2

For fixing holders for PFR-KX and -KD type pumps (M6x1; L=55mm)

21

010206-4540

SOCKET HEAD BOLT

2

For fixing holders for PFR-MD type pump (M6x1; L=45mm)

22

157636-9100

SOCKET HEAD BOLT

4

For fixing holders for PFR-KX and -KD type pumps (M8x1.25; L=25mm)

23

010208-1240

SOCKET HEAD BOLT

4

For fixing holders for PFR-MD type pump (M8x1; L=12mm)

24

015060-3680

PIN

2

For aligning holders

25

157815-9600

SCREW

1

For fixing control rack

26

026506-1040

GASKET

1

Used together with socket head bolt

27

010206-1040

SOCKET HEAD BOLT

1

For lubricating oil drain

28

157817-1700

COVER

2

For oil cover

29

012555-1040

SCREW

4

For fixing cover

30

157992-4300

BOLT

2

For fixing stand (length: 55mm)

31

029301-5020

WASHER

2

Used together with bolt (key no. 30) and nut (key no. 32)

32

013121-4140

NUT

2

Used together with bolt (key no. 30) and washer (key no. 31)

33

010208-2040

SOCKET HEAD BOLT

13

For fixing PFR-KX and -KD type pumps (M8x1.25; L=20mm)

34

010206-2040

SOCKET HEAD BOLT

11

For fixing PFR-MD type pump (M6x1; L=20mm)

35

157992-4200

ADAPTER

2

For 7NP and 15NP type pump test stands (thickness: 15mm)

36

157817-1800

SPACER

2

For PFR-KD, -KX holders (used together with 16 and 17; t = 12mm)

- 142 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

; ;;

36

- 143 -


RSV TYPE MECHANICAL GOVERNOR NO.

PART NO.

1

105782-6130

2

OLD PART NO.

QTY

APPLICATION

MEASURING DEVICE

1

For measuring control rack travel; governor installed with drive side mounted boost compensator

157916-2620

WRENCH

1

For adjusting torque control device (SW22mm and 3mm wide tooth)

3

157913-3120

BOX WRENCH

1

For setting full load (SW10mm)

4

157913-7120

BOX WRENCH

1


5

157914-1400

SOCKET WRENCH

1

For removing and installing governor housing plug (SW30mm)

6

105782-6030

MEASURING DEVICE

1

For measuring control lever angle and fixing control lever

7

157913-3520

WRENCH

1

Same as RFD-K type tool (SW10mm, screwdriver included)

1

2

6

7

PART NAME

3

4

- 144 -

5


RFD(K) TYPE MECHANICAL GOVERNOR NO.

PART NO.

1

105782-6130

2

OLD PART NO.

QTY

APPLICATION

MEASURING DEVICE

1

For measuring control rack travel; governor installed with drive side mounted boost compensator

157916-2620

WRENCH

1

For adjusting idling spring (SW22mm, tooth width: 3mm)

3

157913-3120

BOX WRENCH

1


4

157913-7120

BOX WRENCH

1


5

157913-4120

WRENCH

1

For adjusting torque control stroke (SW8mm, screwdriver included)

6

105782-6030

ADJUSTING DEVICE

1


7

157913-3520

WRENCH

1

For adjusting torque control stroke (SW10mm, screwdriver included)

1

2

6

7

PART NAME

3

4

- 145 -

5


RLD-E TYPE MECHANICAL GOVERNOR NO.

PART NO.

1

105782-6170

ADJUSTING DEVICE

1


2

157913-3620

WRENCH

1

For adjusting torque cam

3

157913-5321

157913-5320

WRENCH

1

For adjusting governor shaft

4

157913-5402

157913-5401 WRENCH

1

For adjusting idling spring

5

157913-3520

WRENCH

1


6

157915-0720

WRENCH

1

For adjusting guide screw of improved-type boost compensator

1

OLD PART NO.

2

PART NAME

QTY

APPLICATION

3

4

6

- 146 -

5


RLD-J TYPE MECHANICAL GOVERNOR NO.

PART NO.

OLD PART NO.

1

157913-6220

WRENCH

1

For idling spring adjustment and locknut removal and installation (idling spring adjustment is possible by inserting a phillips head screwdriver into the center of the wrench).

2

157913-6720

WRENCH

1

For adjusting torque cam

3

157913-3520

WRENCH

1


4

157913-7220

WRENCH

1

For adjusting governor shaft

5

105782-6170

ADJUSTING DEVICE

1


6

157913-6920

WRENCH

1

For adjusting shifter shim

7

157915-0720

WRENCH

1

For adjusting guide screw of improved-type boost compensator

1

2

6

7

PART NAME

QTY

APPLICATION

3

4

- 147 -

5


RED Ⅲ TYPE ELECTRONIC GOVERNOR NO.

PART NO.

1

407910-2470

CONTROL UNIT

1

For driving governor actuator (for 15mm type)

2

407910-3960

CONTROL UNIT

1

For driving governor actuator (for 19mm type)

3

407910-5060

WIRE HARNESS

1

For connecting control unit, constant voltage power supply and governor

1

OLD PART NO.

2

PART NAME

QTY

APPLICATION

3

- 148 -


RED Ⅳ TYPE ELECTRONIC GOVERNOR NO.

PART NO.

OLD PART NO.

PART NAME

1

407980-4340

SWITCH BOX

1

For confirming control rack position sensor characteristics

2

407915-0590

CONTROL UNIT

1

For confirming control rack position sensor characteristics

3

407910-5540

WIRE HARNESS

1

Main harness

4

157846-5220


1

For MITSUBISHI

5

157846-5520


1

For MITSUBISHI (8DC engines)

6

157846-5420


1

For HINO

7

157846-5320


1

For ISUZU

8

157846-5120


1

For NISSAN DIESEL

1

2

3

6

7

8

QTY

APPLICATION

4

- 149 -

5


RHD TYPE GOVERNOR NO.

PART NO.

1

307610-0050

DRIVING STAND

1

For driving RHD governor

2

307610-1010

ADJUSTING DEVICE

1

For measuring lever angle

1

OLD PART NO.

PART NAME

QTY

APPLICATION

2

- 150 -


NOZZLE HOLDERS KCA-S, -P TYPE NOZZLE HOLDERS NO.

PART NO.

1

157943-0500

BLOCK

1

For nozzle holder disassembly and reassembly

2

157914-3300

SOCKET WRENCH

1

SW27, 12-sided; for KCA-S type disassembly and reassembly, and removal/installation on engine.

3

157914-3200

SOCKET WRENCH

1

SW22, 12-sided; for KCA-P type disassembly and reassembly, and removal/installation on engine.

4

157927-2500

MAGNET

1

For removing shims

1

OLD PART NO.

2

PART NAME

QTY

APPLICATION

3

4

- 151 -


KBL2.1-S TYPE NOZZLE HOLDER 1. FOR ISUZU, MITSUBISHI: CLOSED METHOD NO.

PART NO.

OLD PART NO.

PART NAME

1

105789-0500

ADJUSTING DEVICE ASSEMBLY

1

1/1

157892-0220

ADJUSTING DEVICE

1

1/2

157892-1320

CONNECTOR ASSEMBLY

1

1/3

157892-1420

RETAINING NUT

1

1/4

157892-1800

BASE

1

For adjusting zero point

1/5

157954-3801

1


1/6

157892-1100

PIN

1

Length: 60.5mm

1/7

157892-1200

PIN

1

Length: 50mm

1/8

157892-1500

GASKET

1

φ12.2xφ15.9; t=1.0mm

2

157944-9520

PLATE

1

For supporting nozzle holder

3

157914-2800

SOCKET WRENCH

1

For removing and installing nozzle retaining nut; SW19 mm


QTY

APPLICATION

2. FOR HINO: CLOSED METHOD NO.

PART NO.

OLD PART NO.

PART NAME

1

105789-0520


1

1/1

157892-0220

ADJUSTING DEVICE

1

1/2

157892-1320

CONNECTOR ASSEMBLY

1

1/3

157892-1920

RETAINING NUT

1

1/4

157892-1800

1/5

157954-3801

1/6

157892-1100

1/7

BASE

QTY

APPLICATION

1


1


PIN

1

Length: 60.5mm

157892-1200

PIN

1

Length: 50mm

1/8

157892-1500

GASKET

1

φ12.2xφ15.9; t=1.0mm

2

157944-9520

PLATE

1


3

157914-2800

SOCKET WRENCH

1



3. FOR OPEN METHOD NO.

PART NO.

1

105789-0540

OLD PART NO.

PART NAME

QTY


1

APPLICATION

1/1

157892-0220

ADJUSTING DEVICE

1

1/4

157892-1800

BASE

1


1/5

157954-3801

1


1/6

157892-1100

PIN

1

Length: 60.5mm

2

157944-9520

PLATE

1


3

157914-2800

SOCKET WRENCH

1



- 152 -

SPECIAL TOOLS FOR ADJUSTMENT 4. FOR NISSAN DIESEL: CLOSED METHOD NO.

PART NO.

OLD PART NO.

1

105789-0560

1/1

PART NAME

QTY

APPLICATION


1

157892-0220

ADJUSTING DEVICE

1

1/2

157892-1320

CONNECTOR ASSEMBLY

1

1/3

157892-2020

RETAINING NUT

1

1/4

157892-1800

BASE

1


1/5

157954-3801

1


1/6

157892-1100

PIN

1

Length: 60.5mm

1/7

157892-1200

PIN

1

Length: 50mm

1/8

157892-1500

GASKET

1

φ12.2xφ15.9; t=1.0mm

2

157944-9520

PLATE

1


3

157914-2800

SOCKET WRENCH

1



2

1 1/5

1/6

1/1

1/7

1/8

1/2

1/4

1/3

- 153 -

3


KBL2.1-P TYPE NOZZLE HOLDER: OPEN METHOD NO.

PART NO.

OLD PART NO.

PART NAME

1

105789-0590


1

1/1

157892-2220

ADJUSTING DEVICE

1

1/2

157892-3300

BASE

1


1/3

157954-3801

1


1/4

157892-3000

1

Length: 60.4mm

2

157992-2521

1


3

157890-6200

SCRAPER

1

For cleaning nozzle seat

4

157890-6320

SCRAPER

1

For cleaning nozzle fuel oil chamber

157954-3800 DIAL GAUGE PIN 157992-2520 PLATE

QTY

APPLICATION

Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0600. 3

2

1 1/4

1/1 1/3 1/2

- 154 -

4


KBL2.2-P TYPE NOZZLE HOLDER: OPEN METHOD NO.

PART NO.

OLD PART NO.

PART NAME

QTY

APPLICATION

1

157954-3801


1

2

157892-3620

CONNECTOR ASSEMBLY

1

3

157892-3500

PIN

1

Length: 45mm

4

157992-2820

PLATE

1


5

157890-6200

SCRAPER

1


6

157890-6320

SCRAPER

1



KBL2.2-P TYPE NOZZLE HOLDER: CLOSED METHOD NO.

PART NO.

OLD PART NO.

PART NAME

QTY

APPLICATION

1

157954-3801


1

2

157892-3620

CONNECTOR ASSEMBLY

1

3

157892-3500

PIN

1

Length: 45mm

4

157992-2820

PLATE

1


5

157890-6200

SCRAPER

1


6

157890-6320

SCRAPER

1


7

157892-3120

RETAINING NUT

1

7/1

157892-3100

RETAINING NUT

1


M15×0.5; SW17 L=65mm

7/2

026508-1140

GASKET

1

For plug; φ8.2×φ11.4; t=1.0mm

7/3

157892-1600

PLUG

1

M8×1.0; SW12

8

157892-3200

GASKET

1

For retaining nut; φ10.2×φ13.2; t=1.0mm

1

2

6

7

3

7/3

4

8

7/2 7/1

- 155 -

5


KBL2.3-S TYPE NOZZLE HOLDER 1. FOR LARGE HINO TRUCKS NO.

PART NO.

1

105789-0680

1/1

157892-4121

1/1/1

OLD PART NO.

PART NAME

QTY

APPLICATION


1

ADJUSTING DEVICE

1

Part of key no. 1

157892-4100

HOLDER

1

For installing cap nut; M10x1.0

1/1/2

157892-5400

HOLDER

1


1/1/3

157892-1000

1/2

157954-3801

1/3

157892-4200

1/4

157892-4120

NUT

1

For securing dial gauge

1

Measuring range: 0-5 mm (x0.01)

PIN

1

L=160 mm (excluding length of thread)

157892-4300

PIN

1


1/6

157892-4020

RETAINING NUT

1

1/6/1

157892-4000

RETAINING NUT

1

M19x0.75; SW22 mm, L=84 mm

1/6/2

026508-1140

GASKET

1

For plug;φ8.2xφ11.4; t=1.0 mm

1/6/3

157892-1600

PLUG

1

M8x1.0; SW12 mm

1/7

157892-1500

GASKET

1

φ12.2xφ15.9; t=1.0 mm

2

157944-9520

PLATE

1

For supporting nozzle holders

3

157911-8100

WRENCH

1

For adjusting first opening pressure; SW5 mm

4

157914-2800

WRENCH

1

For removing and installing retaining nut ; SW19 mm

5

157914-0500

WRENCH

1

For removing and installing adjustment retaining nut; SW22 mm


Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0690.

2. FOR MEDIUM-SIZED HINO TRUCKS NO.

PART NO.

OLD PART NO.

PART NAME

1

105789-0700

ADJUSTING DEVICE ASSMBLY

1

1/1

157892-4420

ADJUSTING DEVICE

1

Part of key no. 1

1/1/1

157892-4400

HOLDER

1


1/1/3

157892-1000

NUT

1


1/2

157954-3801

1


1/5

157892-4700

PIN

1


1/6

157892-4020

RETAINING NUT

1


QTY

APPLICATION

1/6/1

157892-4000

RETAINING NUT

1

M19x0.75; SW22 mm, L=84 mm

1/6/2

026508-1140

GASKET

1


1/6/3

157892-1600

PLUG

1

M8x1.0, SW12 mm

1/7

157892-1500

GASKET

1

φ12.2xφ15.9; t=1.0 mm

2

157944-9520

PLATE

1


3

157911-8100

WRENCH

1

For adjusting first opening pressure; SW5 mm

4

157914-2800

WRENCH

1

For removing and installing retaining nut ; SW19 mm

5

157914-0500

WRENCH

1

For removing and installing adjustment retaining nut; SW22 mm


- 156 -

SPECIAL TOOLS FOR ADJUSTMENT 1 1/1

1/6

1/1/1

1/2

2

3

4

5

1/6/3 1/6/2

1/1/3 1/6/1 1/1/2

1/3

1/4

1/5

1/7

- 157 -


KBL2.4-S TYPE NOZZLE HOLDER 1. FOR MITSUBISHI NO.

PART NO.

OLD PART NO.

PART NAME

QTY

APPLICATION

1

105789-0640


1

1/1

157892-4420

ADJUSTING DEVICE

1

Part of key no. 1

1/1/1

157892-4400

HOLDER

1


1/1/3

157892-1000

NUT

1


1/2

157954-3801

1


1/3

157892-4700

PIN

1


1/4

157892-5200

PIN

1


1/6

157892-5500

PIN

1


1/7

157892-5700

PIN

1


1/8

157892-4020

RETAINING NUT

1

1/8/1

157892-4000

RETAINING NUT

1

M19x0.75; SW22 mm, L=84 mm

1/8/2

026508-1140

GASKET

1


1/8/3

157892-1600

PLUG

1

M8x1.0; SW12 mm

1/9

157892-1500

GASKET

1

For retaining nut; φ12.2xφ15.9; t=1.0 mm

2

157944-9520

PLATE

1


3

157914-2800

WRENCH

1

For removing and installing retaining nut, SW19 mm

4

157914-0500

WRENCH

1

For removing and installing adjustment retaining nut, SW22mm



2. FOR NISSAN DIESEL NO.

PART NO.

1

105789-0660

1/1

157892-4121

1/1/1

OLD PART NO.

PART NAME

QTY

APPLICATION


1

ADJUSTING DEVICE

1

Part of key no. 1

157892-4100

HOLDER

1


1/1/2

157892-5400

HOLDER

1


1/1/3

157892-1000

NUT

1


1/2

157954-3801

1


1/3

157892-4700

PIN

1


1/5

157892-5300

PIN

1


1/6

157892-5500

PIN

1


1/8

157892-4020

RETAINING NUT

1

1/8/1

157892-4000

RETAINING NUT

1

M19x0.75; SW22 mm; L=84 mm

1/8/2

026508-1140

GASKET

1

For plug;φ8.2xφ11.4, t=1.0 mm

1/8/3

157892-1600

PLUG

1

M8x1.0; SW12 mm

1/9

157892-1500

GASKET

1

For retaining nut; φ12.2xφ15.9; t=1.0 mm

2

157944-9520

PLATE

1


3

157914-2800

WRENCH

1

For removing and installing retaining nut, SW19 mm

4

157914-0500

WRENCH

1

For removing and installing adjustment retaining nut, SW22mm

157892-4120



- 158 -


1 1/1

1/8

1/1/1

1/8/3

1/2 1/8/2

1/1/3 1/8/1 1/1/2

4

1/3

1/4

1/5

1/6

1/7

1/9

- 159 -

3


KBL2.4-P TYPE NOZZLE HOLDER NO.

PART NO.

OLD PART NO.

PART NAME

QTY

1

105789-0720


1

1/1

157892-5020

ADJUSTING DEVICE

1

Part of key no 1

1/1/1

157892-5000

HOLDER

1


1/1/2

157892-1000

NUT

1

For fixing dial gauge

1/2

157954-3801

1


1/3

157892-5200

PIN

1


1/4

157892-5700

PIN

1


1/5

157892-5120

RETAINING NUT

1

1/5/1

157892-5100

RETAINING NUT

1

M15x0.5; SW17; L=70 mm

1/5/2

026508-1140

GASKET

1


1/5/3

157892-1600

PLUG

1

M8x1.0; SW12 mm

1/6

157892-3200

GASKET

1

For retaining nut;φ10.2xφ13.2; t=1.0 mm

2

157992-2820

PLATE

1


3

157944-9520

PLATE

1

For supporting flange type nozzle holders


APPLICATION


2

1 1/5

1/1 1/1/1

1/2

1/1/2

1/5/3 1/5/2

1/5/1

1/3

1/4

1/6

- 160 -

3


MEMO

- 161 -


INJECTION PIPES FOR TEST BENCHES NO.

PART NO.

OLD PART NO.

APPLICATION

1

157808-0020

157805-0220 For adjusting PES-K, PE-A pumps (φ2xφ6x600mm; M12x1.5, M14x1.5)

2

157808-0120

157805-0320 For adjusting VE pump (φ2xφ6x840mm; M12x1.5, M14x1.5)

3

157808-0220

157805-0520 For adjusting PE-A, PE-AD, PE-MD pumps (φ2xφ6x600mm; M14x1.5, M14x1.5)

4

157808-0320

157805-1120 For adjusting PE-P, PE-PD pumps (φ3xφ8x600mm; M14x1.5, M14x1.5)

5

157808-0420


6

157808-0520

157805-2020 For adjusting PE-ZW, PE-ZWX, PE-ZWY pumps (φ4xφ8x1500mm; M18x1.5, M18x1.5)

7

157808-0720


8

157808-0820


9

157808-0920

157805-3320 For adjusting PES-K, PE-A pumps (φ2xφ6x600mm; M14x1.5, M12x1.5)

10

157808-1020

157805-3820 For adjusting PE-A, PE-AD, PE-MD pumps (φ2xφ6x600mm; M14x1.5, M14x1.5)

11

157808-1120

157805-3920 For pumps with unified threads (φ2xφ6x600mm; 9/16-18UNF, M14x1.5)

12

157808-1220

157805-2320 For adjusting PES-K, PE-A pumps (φ2xφ6x600mm; M14x1.5, M12x1.5) 157805-4420

13

157808-1320

157805-4720 For adjusting PE-P pump (set of 12; for assemblies 157808-1420 ∼ 157808-1920)

13/1

157808-1420

157805-4820 For adjusting PE-P pump (cylinders 6, 7; φ3xφ8x600mm; M14x1.5, M14x1.5)

13/2

157808-1520


13/3

157808-1620


13/4

157808-1720


13/5

157808-1820


13/6

157808-1920

157805-5320 For adjusting PE-P pump (cylinders 1, 12;φ3xφ8x600mm; M14x1.5, M14x1.5)

14

157808-2020

157805-5420 For adjusting PE-PD pump (set of 6; for assemblies 157808-2120 ∼ 157808-2420)

14/1

157808-2120

157805-5520 For adjusting PE-PD pump (cylinders 4, 5, 6;φ3xφ8x600mm; M18x1.5, M14x1.5)

14/2

157808-2220

157805-5620 For adjusting PE-PD pump (cylinder 7; φ3xφ8x600mm; M18x1.5, M14x1.5)

14/3

157808-2320


14/4

157808-2420


15

157808-2520

157805-5920

15/1

157808-2620

157805-6020 For adjusting PES12P pump with variable timer (cylinder 1;φ3xφ8x600mm; M14x1.5, M14x1.5)

15/2

157808-2720

157805-6120 For adjusting PES12P pump with variable timer (cylinder 2; φ3xφ8x600mm; M14x1.5, M14x1.5)

15/3

157808-2820


15/4

157808-2920


15/5

157808-3020


For adjusting PES12P pump with variable timer (set of 12; for assemblies 157808-2620 ∼ 157808-3720)

- 162 -

SPECIAL TOOLS FOR ADJUSTMENT NO.

PART NO.

OLD PART NO.

APPLICATION

15/6

157808-3120


15/7

157808-3220


15/8

157808-3320


15/9

157808-3420


15/10

157808-3520


15/11

157808-3620


15/12

157808-3720


16

157808-3820

157805-7320 For new VE injection system (φ2xφ6x450mm; M12x1.5, M14x1.5)

17

157808-3920

157805-7420 For new VE injection system (φ2xφ6x450mm; M14x1.5, M14x1.5)

18

157808-4020

157805-7520 For adjusting P-S7S pump (φ4xφ8x1000mm; M18x1.5, M14x1.5)

19

157808-4120

157805-7720 For USA (φ3xφ6x600mm; M18x1.5, M14x1.5)

20

157808-4220


21

157808-4320


22

157808-4420

157805-8020 For USA (φ3xφ6x600mm; 9/16-18UNF, M14x1.5)

23

157808-4520


24

157808-4620

157805-9520 For adjusting PE-Z pump (φ3xφ8x600mm; M18x1.5, M14x1.5)

- 163 -


2

3

4

5

6

7

8

9

10

11

12

13

13/1

13/2

13/3

13/4

13/5

13/6

14

14/1

14/2

14/3

14/4

15

15/1

15/2

15/3

15/4

15/5

15/6

15/7

15/8

15/9

15/10

15/11

15/12

16

17

18

- 164 -


20

21

22

24

- 165 -

23


FIXING STANDS PE TYPE INJECTION PUMP FIXING STANDS NO.

PART NO.

OLD PART NO.

INJECTION PUMP TYPE

1

105781-0471

105781-0470

For mounting pump on the test stand (For 110 mm center height; concave top)

2

105781-0431

105781-0430


3

105781-0690

For mounting pump on the test stand (For 110 mm center height; channel top)

4

105781-0720


5

105781-0790


6

105781-0800


7

105781-0531

105781-0530

8

105781-0740

105781-0530 + 157810-2100

9

105781-0551

105781-0550

For mounting pump on the test stand (For 110 mm center height; flat top)

10

105781-0760

105781-0550 + 157810-2100


11

105781-0481

105781-0480


12

105781-0421

105781-0420


13

105781-0461

105781-0460


14

105781-0770

105781-0460 + 157810-2100

15

105781-0511

105781-0510

16

105781-0780

105781-0510 + 157810-2100

17

105781-0121

105781-0120

PE-A, -AD, -MD (base type)

For mounting pump on the test stand (For 110 mm center height; channel top) MD-TICS (base type)


PE-P, -PD, HD-TICS (base type)

18

105781-0620

19

105781-0580

105781-0120 + 157810-2100

APPLICATION

PE-ZW, ZWX (base type)

For mounting pump on the test stand (For 125 mm center height; concave top) For mounting pump on the test stand (For 110 mm center height; flat top)

PE-ZWY (base type)

For mounting pump on the test stand (For 125 mm center height; flat top) For mounting pump on the test stand (For 110 mm center height)

PES-K (for drive side; flange type)

For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height)

PE2A (for drive side; flange type) 20

105781-0630

21

105781-0051

For mounting pump on the test stand (For 125 mm center height) 105781-0050

22

105781-0640

105781-0050 + 157810-2100

23

105781-0301

105781-0300

24

105781-0590

25

105781-0600

For mounting pump on the test stand (For 110 mm center height) PES-A, -AD, -MD, MD-TICS (for drive side; flange type)

For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 110 mm center height; PES-P in-line type)

105781-0300 + 157810-2100

PES-P, -PD, HD-TICS (for drive side; flange type)

For mounting pump on the test stand (For 110 mm center height; PES-PD)

26

105781-0650

27

105781-0660

For mounting pump on the test stand (For 125 mm center height; PES-P in-line type)

28

105781-0670

For mounting pump on the test stand (For 125 mm center height; PES-PD)

- 166 -

For mounting pump on the test stand (For 125 mm center height)

SPECIAL TOOLS FOR ADJUSTMENT NO.

PART NO.

OLD PART NO.

29

105781-0521

105781-0520

30

105781-0680

31

105781-0700

32

105781-0730

33

105781-0541

105781-0520 + 157810-2100

INJECTION PUMP TYPE

For mounting pump on the test stand (For 110 mm center height) PES-ZW, -ZWX (for drive side; flange type)

PES-A, -AD, -MD (for governor side; flange type)

105781-0540

34

105781-0750

105781-0540 + 157810-2100

35

105781-0201

105781-0200

36

105781-0710

37

105781-0451

105781-0450

38

105781-0561

105781-0560

39

105781-0461

105781-0460

40

105781-0770

105781-0460 + 157810-2100

41

105781-0810

42

105781-0860

43

105781-0820

APPLICATION

For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height)

MD-TICS (for governor side; flange type)

For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height; governor side)

PES-P, -PD, HD-TICS (for governor side; flange type)

For mounting pump on the test stand (For 110 mm center height; middle stand) For mounting pump on the test stand (For 125 mm center height; governor side) For mounting pump on the test stand (For 125 mm center height; middle stand)

PES-ZW, -ZWX (for governor side; flange type)

For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 125 mm center height; concave top)

PE-P (base type)


HD-TICSⅢ (base type)


- 167 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

- 168 -


42

43

- 169 -


3-POINT FIXING STANDS FOR 10NP, 20NP TEST BENCHES NO.

PART NO.

OLD PART NO.

INJECTION PUMP TYPE

APPLICATION

1

105796-0000

All pumps (flange type)

For drive side

2

157811-0521

VE pump (flange type)

For drive side (center dia φ50)

3

157811-0421

PES-K (flange type)


4

157811-0321

PES-K (flange type)


5

105796-0170


For drive side and governor side (for rounded base)

6

157811-1021

PE-A (flange type)

For PE2A pump drive side (center dia φ68)

7

105796-0070

PE-A, -AD, -MD (flange type)

For governor side

8

105796-0060


For drive side and governor side (for square base)

9

157811-0721

PE-A, -AD, -MD (flange type)


10

105796-0080

TC-MD (base type)


11

157811-0821

TC-MD (flange type)


12

105796-0110

TC-MD (flange type)

For governor side

13

105796-0090

TC-MD (base type)

For drive side and governor side (for square base)

14

157811-0621

TC-MD (flange type)


15

105796-0100

TC-MD (base type)

For drive side and governor side (for flat base)

16

157811-2621

TC-MD (flange type)


17

105796-0030

PE-P, -PD, TC-HD (base type)


18

157811-0921

PE-P, -PD, TC-HD (flange type)


19

105796-0180


For governor side

20

157811-2421



21

105796-0160

PE-P, -PD, TC-HD (base type)


22

157811-2521


For parallel PES-P type pump drive side (center dia φ105)

23

105796-0120


For center

24

157811-7320


For PES-PD pump drive side (center dia φ95)

25

105796-0050

PE-ZW, -ZWX (base type)


26

105796-0140

PE-ZW, -ZWX (flange type)

For drive side

27

105796-0050

PE-ZW, -ZWX (flange type)

For governor side (same as base type)

28

105796-0130

PE-ZWY (base type)


29

105796-0150

TC-HD(Ⅲ) (base type)


- 170 -


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

- 171 -


VE TYPE INJECTION PUMP FIXING STANDS NO.

PART NO.

OLD PART NO.

1

105781-0361

105781-0360

VE type (flange type)

For 110 mm center height

2

105781-0610

105781-0360 + 157810-2100

VE type (flange type)

For 125 mm center height

1

INJECTION PUMP TYPE

2

- 172 -

APPLICATION


PES TYPE INJECTION PUMP FIXING STANDS NO.

PART NO.

1

157811-2521

157811-2520 KOMATSU SA12V170B engines

2

157811-2621

157811-2620 ISUZU 4HE1-T and 4HG1 engines Adapter flange for mounting PES-AD pump (87mm diameter)

1

OLD PART NO.

ENGINE TYPE

APPLICATION

2

- 173 -

Adapter flange for mounting PES-P pump (105mm diameter)


MEASURING DEVICES FOR 10NP, 20NP TEST BENCHES ZGM, ZGD MEASURING DEVICE (Part No. 157656-0020) NO.

PART NO.

1

157656-1020

MEASURING UNIT

1

2

157656-2020

DISPLAY UNIT

1

3

157683-0000

MEASURING CYLINDER

12

4

157683-0100

MEASURING CYLINDER

12

5

157678-0200

RUBBER HOSE

1

6

157676-1100

BOLT

1

1

OLD PART NO.

2

PART NAME

QTY

3

APPLICATION

4

6

- 174 -

5


MEMO

- 175 -


ZCM, ZCD-1 MEASURING DEVICE (Part No. 157655-0020) NO.

PART NO.

OLD PART NO.

PART NAME

QTY

1

157655-1020

MEASURING UNIT

1

2

157677-2300

HOUSING

1

3

157673-0100

CONSOLE

1

4

157673-0020

MONITOR

1

5

157677-0700

MAIN CONNECTION CABLE

1

6

157677-0400

CONNECTING CABLE

1

7

157681-8200

PLAIN WASHER

8

8

157677-1900

HEX-SOCKET-HEAD BOLT

4

9

157677-2200

FASTENING PLATE

3

10

157682-2300

CABLE STRAP

3

11

157673-0200

DACRON TAPE

1

12

157673-0300

DACRON TAPE

1

13

157677-1800

CONNECTING CABLE

1

14

157673-0400

BRACKET

1

15

157673-0500

PLAIN WASHER

2

16

157673-0600

HEXAGON NUT

2

17

157676-0500

NUT

4

18

157682-0000

INLET-UNION SCREW

1

19

157682-0100

FLAT SEAL RING

4

20

157681-4920

INLET UNION

1

21

157682-0300

CLOSING NIPPLE

12

22

157682-0400

O-RING

24

23

157682-0500

O-RING

24

24

157678-0200

RUBBER HOSE

2

25

157682-3000

CONNECTING CABLE

1

26

157675-0120

PRINTER

1

27

157682-1900

CONNECTING CABLE, PRINTER-P/C

1

28

157682-2900

CHANGEOVER SET

1

29

157671-0420

COMPUTER UNIT

1

30

157674-0220

KEY BOARD

1

31

157674-0100

COVER

1

- 176 -

APPLICATION


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

- 177 -


ZCM, ZCD-2 MEASURING DEVICE (Part No. 157655-5020) NO.

PART NO.

OLD PART NO.

PART NAME

QTY

1

157677-0700


1

2

157677-0400

CONNECTING CABLE

1

3

157655-1020

MEASURING CELL SUPPORT

1

4

157677-0120

EQUIPMENT WAGON

1

5

157673-0020

MONITOR

1

6

157677-2100

IDENTIFICATION PLATE

1

7

157682-2400

CONNECTION CABLE

2

8

157682-0000

INLET - UNION SCREW

1

9

157682-0100

FLAT SEAL RING

4

10

157681-4920

INLET UNION

1

11

157682-0300

CLOSING NIPPLE

12

12

157682-0400

O-RING

24

13

157682-0500

O-RING

24

14

157678-0200

RUBBER HOSE

2

15

157675-0120

PRINTER

1

16

157682-1900


1

17

157682-2900

CHANGEOVER SET

1

18

157671-0420

COMPUTER UNIT

1

19

157674-0220

KEY BOARD

1

20

157674-0100

COVER

1

- 178 -

APPLICATION


2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

- 179 -


MEMO

- 180 -

DIMENSIONS AND APPLICATIONS

Page 010006-1440 ∼ 029920-8020 ……………………………………………………………………………

183 to 188

105765-1370 ∼ 105780-8250 ……………………………………………………………………………

189 to 191

105781-0010 ∼ 105781-4320 ……………………………………………………………………………

192 to 198

105782-0121 ∼ 105783-0090 ……………………………………………………………………………

199 to 203

105784-0110 ∼ 105784-1110 ……………………………………………………………………………

204 to 207

105785-0030 ∼ 105785-7100 ……………………………………………………………………………

208 to 219

105789-0010 ∼ 105794-0120 ……………………………………………………………………………

220 to 224

105796-0000 ∼ 105796-0180 ……………………………………………………………………………

225 to 226

132204-0100 ∼ 157683-0100 ……………………………………………………………………………

227 to 231

157805-0220 ∼ 157808-4620 ……………………………………………………………………………

232 to 239

157811-0321 ∼ 157830-3520 ……………………………………………………………………………

240 to 247

157840-0900 ∼ 157843-8821 ……………………………………………………………………………

248 to 252

157844-0320 ∼ 157845-8820 ……………………………………………………………………………

253 to 259

157846-0020 ∼ 157847-0620 ……………………………………………………………………………

260 to 263

157856-0020 ∼ 157858-1620 ……………………………………………………………………………

264 to 268

157890-1100 ∼ 157892-7300 ……………………………………………………………………………

269 to 277

157910-0300 ∼ 157921-9820 ……………………………………………………………………………

278 to 289

157922-0900 ∼ 157925-9700 ……………………………………………………………………………

290 to 302

157926-0120 ∼ 157926-9820 ……………………………………………………………………………

303 to 306

157927-0920 ∼ 157932-4400 ……………………………………………………………………………

307 to 312

157943-0020 ∼ 157951-1100 ……………………………………………………………………………

313 to 315

157954-0101 ∼ 157955-6300 ……………………………………………………………………………

316 to 318

157970-0500 ∼ 157992-6523 ……………………………………………………………………………

319 to 322

307610-0050 ∼ 407980-4340 ……………………………………………………………………………

323 to 326

- 181 -

- 182 -

DIMENSIONS AND APPLICATIONS 010006-1440

010010-2040

010010-2200

BOLT

BOLT

BOLT

Included in measuring unit (Part No. 105782-0010); M6x1; SW10 mm

Included in measuring unit (Part No. 105782-0010); M10x1.5; SW17 mm


010206-1040

010206-1240

010206-1640

SOCKET HEAD BOLT

SOCKET HEAD BOLT

SOCKET HEAD BOLT

For lubricating oil drain M6x1; L=10mm; SW5

M6x1; L=12mm; SW5

M6x1; L=16mm; SW5

010206-2040

010206-4540

010206-5540

SOCKET HEAD BOLT

SOCKET HEAD BOLT

SOCKET HEAD BOLT

For fixing PFR-MD type (M6x1; L=20mm)

For fixing holders for PFR-MD type pumps (M6x1; L=45mm)

For fixing holders for PFR-KX and -KD type pumps (M6x1; L=55mm)

010206-6040

010208-1240

010208-2040

SOCKET HEAD BOLT

SOCKET HEAD BOLT

SOCKET HEAD BOLT

For fixing holders for PFR pumps (M6x1; L=60mm)

For fixing holders for PFR-MD type pumps (M8x1.25; L=12mm)

For fixing PFR-KX and -KD type pumps (M8x1.25; L=20mm)

- 183 -


010235-1020

011005-0840

SOCKET HEAD BOLT

SOCKET HEAD BOLT

SET SCREW

For fixing holders for PFR-KD and -KX type pumps (M8x1.25; L=25mm)

For securing pins to flange (M5x0.8; L=10mm)

M5x0.8; L=8mm; SW2.5

011105-1220

012555-1040

012655-0860

SET SCREW

SCREW

SCREW

For securing handle nuts (M5x0.8; L=12mm; SW2.5)

For fixing cover

Component part of pressure control kit Part No. 105782-0121 (M5x0.8; L=8mm)

013021-0040

013021-2120

013030-5220

NUT

NUT

NUT

Included in measuring unit Part No. 105782-0010

For fixing coupling (M12x1.75; t=10mm)

For securing handle (M5x0.8; t=3.2mm)

013121-4140 NUT M14x1.5; t=11mm

- 184 -


014020-5190

014110-6440

WASHER

WASHER

φ 12.5x φ 26; t=2.3mm

SPRING WASHER

Component part of pressure control kit Part No. 105782-0121 ( φ 5.5x φ 10; t=0.8mm)


014111-0440

015060-3680

016809-0020

SPRING WASHER

PIN

STEEL BALL


For aligning holder

For PE(S)-A, -AD, -MD type pumps (Dia. 9 mm)

017211-0010

017211-2010

HOSE CLAMP

HOSE CLAMP

For VE pump solenoid timer adjustment tool Part No. 157845-6520


- 185 -


020365-1040

023641-2410

BOLT

BOLT

SPRING WASHER

For fixing bearing cover (M6x1; L=14mm; SW10)

For fixing connector (M5x0.8; L=10mm; SW10)

For fixing coupling

025805-1910

026506-1040

026508-1140

WOODRUFF KEY

GASKET

GASKET

T=5mm

φ 6.2x φ 9.9; t=1mm

For plug; φ 8.2x φ 11.4; t=1mm

026510-1340

026512-1540

026512-1640

GASKET

GASKET

GASKET

For connecting piping to test oil supply port ( φ 10.2x φ 13.4; t=1.0mm)

For connecting piping supply port ( φ 12.2x φ 15.4; t=1.5mm)

For VE pump solenoid timer adjustment tool Part No. 157845-6520 ( φ 12.2x φ 15.9; t=1.5mm)

026514-2040

027412-2440

GASKET

EYE BOLT

For VE pump solenoid timer adjustment tool Part No. 157845-6520 ( φ 14.2x φ 19.9; t=1.5mm)

Accessory part for 5NP and 10NP test benches (M12x1.5)

;; ;;

;; ;;

- 186 -

;; ;;


029001-2220

029001-2280

BOLT

BOLT

BOLT

M12x1.5; L=45mm

For SA-B type (M12x1.5; L=60mm)

For SA-A type (M12x1.5; L=45mm)

029111-4050

029111-8080

029300-6010

PLUG

PLUG

WASHER

For adjusting injection timing (M14x1.5; SW 19 mm)

For injection timing adjustment (M18x1.5)

For adjustment between collar and holder (t=0.8mm)

029300-6020

029300-6030

029300-6040

WASHER

WASHER

WASHER




029301-2040

029301-2260

029301-5020

WASHER

WASHER

WASHER

φ 12.5x φ 22; t=2.5mm

φ 12.5x φ 24; t=2.3mm

φ 15x φ 28; t=3mm

- 187 -


029711-2160

029711-2180

EYE

EYE

EYE

For adjusting PFR-KD, -KX pumps (inside dia: 12mm; UNF5/8'’)

For adjusting VE pumps (inside dia: 12mm; UNF3/8'’)

For VE pump solenoid timer adjustment tool Part No. 157845-6520 (inside dia: 12 mm)

029711-2240

029711-4190

029711-4420

EYE

EYE

EYE

Accessory part for 5NP and 10NP test benches

Accessory part for 5NP and 10NP test benches

For VE pump solenoid timer adjustment tool Part No. 157845-6520 (inside dia: 14 mm)

029731-2010

029731-2200

029731-4080

EYE BOLT

EYE BOLT

EYE BOLT

For fuel inlet at adjustment (M12x1.5); for PFR-KD, -KX, -MD pumps

For VE pump solenoid timer adjustment tool Part No. 157845-6520 (M12x1.5)

Accessory part for 5NP and 10NP test benches (M14x1.5)

029920-8020 CAP Included in measuring unit Part No. 105782-0010

- 188 -

DIMENSIONS AND APPLICATIONS 105765-1370 TEST BENCH ATTACHMENTS Standard 10NP, 20NP test bench kit

105765-1380 ADJUSTMENT; VE KIT 10NP, 20NP test bench VE type pump adjustment kit

- 189 -

DIMENSIONS AND APPLICATIONS

;;;; ;;

105765-1290

105765-1390

PIPING ASSEMBLY

ADJUSTMENT; PES-K KIT

VE pump adjustment tools

10NP, 20NP test bench PE(S)-K type pump adjustment kit

105765-1350

105765-1400

ADJUSTMENT; VE KIT

ADJUSTMENT; PE-A KIT

New injection measurement test lines

10NP, 20NP test bench PE(S)-A, -AD, -MD type pump adjustment kit

105765-1410

105765-1420

ADJUSTMENT; PE-P KIT

ADJUSTMENT; PES-PD KIT

10NP, 20NP test bench PE(S)-P type pump adjustment kit

10NP, 20NP test bench PE(S)-PD type pump adjustment kit

105780-0000

105780-0050

105780-0060

NOZZLE

NOZZLE

NOZZLE

For adjusting PES-K, -A, -AD, -MD, -P, -VE, PFR-KD, -MD pumps; NP-DN12SD12T

For adjusting PE(S)-P, -PD, -ZWY pumps; NP-DN6TD119NP1T

For adjusting VE(COVEC-F), PFR-KX pumps NP-DN0SD1510

- 190 -


105780-2080

105780-2090

NOZZLE

NOZZLE HOLDER

NOZZLE HOLDER

For adjusting HD-TICS, MD-TICS, MITICS pumps

For adjusting PE(S)-A, -AD, -MD, -P, VE pumps (Nozzle Part No. 105780-0000)

For adjusting PE(S)-P, -PD, -ZWY pumps (Nozzle Part No. 105780-0050)

105780-2140

105780-2150

105780-2190

NOZZLE HOLDER

NOZZLE HOLDER

NOZZLE HOLDER

For adjusting PFR-KD, -MD pumps (Nozzle Part No. 105780-0000)

For adjusting VE(COVEC-F), PFR-KX pumps (Nozzle Part No. 105780-0060)

For adjusting HD-TICS, MD-TICS, MITICS pumps (Nozzle Part No. 105780-0120)

105780-8130

105780-8140

105780-8180




For adjusting PE(S)-P, -PD, -ZWY pumps (Nozzle Part No. 105780-0050)

For adjusting PE(S)-A, -AD, -MD, -P pumps (Nozzle Part No. 105780-0000)

For adjusting PFR-KD, -MD pumps (Nozzle Part No. 105780-0000)

105780-8190

105780-8250



For adjusting VE(COVEC-F), PFR-KX pumps (Nozzle Part No. 105780-0060)

For adjusting HD-TICS, MD-TICS, MITICS pumps (Nozzle Part No. 105780-0120)

- 191 -


105781-0050

105781-0051

CLAMPING DEVICE

FIXING STAND

FIXING STAND

For mounting PE.A(D) pump (5NP and 10NP)

For mounting PES-A, -AD, -MD, MD-TICS flange type pumps on the test stand (center height: 110mm; drive side)


105781-0120

105781-0121

105781-0160

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PES-K pump on the test stand (center height: 110mm)

For mounting PES-K flange type pump on the test stand (center height: 110mm; drive side)

For mounting flange type pumps on the test stand (center height: 110mm)

105781-0170

105781-0180

105781-0190

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PE-P pump on the test stand (center height: 110mm)

For mounting flange type pumps on the test stand (center height: 125mm)

For mounting PE-P pump on the test stand (center height: 125mm)

105781-0200

105781-0201

105781-0300

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PES-PD pump on the test stand (center height: 110mm)

For mounting PES-P, -PD, HD-TICS flange type pumps on the test stand (center height: 110mm; governor side)

For mounting PES-PD, HD-TICS pumps on the test stand (center height: 110mm)

- 192 -


105781-0361

105781-0420

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PES-P, HD-TICS flange type pumps on the test stand (center height: 110mm; drive side)

For mounting VE(COVEC-F) pump on the test stand (center height: 110mm)

For mounting PES-P, -PD, HD-TICS pumps on the test stand (center height: 125mm)

105781-0421

105781-0430

105781-0431

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PE-P, -PD, HD-TICS base type pumps on the test stand (center height: 125mm; flat top)

For mounting PE-A, -AD, -MD pumps on the test stand (center height: 125mm)

For mounting PE-A, -AD, -MD base type pumps on the test stand (center height: 125mm; concave top)

105781-0450

105781-0451

105781-0460

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PES-P, -PD, HD-TICS pumps on the test stand (center height: 125mm)

For mounting PES-P, -PD, HD-TICS flange type pumps on the test stand (center height: 125mm; governor side)

For mounting PE-ZW, -ZWY pumps on the test stand (center height: 110mm)

105781-0461

105781-0470

105781-0471

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PE-ZW, -ZWX base type pumps on the test stand (center height: 110mm; concave top)

For mounting PE-A, -AD, -MD pumps on the test stand (center height: 110mm)

For mounting PE-A, -AD, -MD base type pumps on the test stand (center height: 110mm; concave top)

- 193 -


105781-0481

105781-0510

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PE-P, -PD, HD-TICS pumps on the test stand (center height: 110mm)

For mounting PE-P, -PD, HD-TICS base type pumps on the test stand (center height: 110mm; flat top)

For mounting PE-ZWY pump on the test stand (center height: 125mm)

105781-0511

105781-0520

105781-0521

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PE-ZWY base type pump on the test stand (center height: 110mm; flat top)

For mounting PES-ZW, -ZWX pumps on the test stand (center height: 125mm)

For mounting PES-ZW, -ZWX flange type pumps on the test stand (center height: 110mm; drive side)

105781-0530

105781-0531

105781-0540

FIXING STAND

FIXING STAND

FIXING STAND

For mounting MD-TICS pump on the test stand (center height: 110mm)

For mounting MD-TICS base type pump on the test stand (center height: 110mm; channel top)


105781-0541

105781-0550

105781-0551

FIXING STAND

FIXING STAND

FIXING STAND

For mounting MD-TICS flange type pump on the test stand (center height: 110mm; governor side)


For mounting MD-TICS base type pump on the test stand (center height: 110mm; flat top)

- 194 -


105781-0561

105781-0580

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PE-P, -PD, HD-TICS pumps on the test stand (center height: 125mm)

For mounting PE-P, -PD, HD-TICS flange type pumps on the test stand (center height: 125mm; middle stand)

For mounting PE2A flange type pump on the test stand (center height: 110mm; drive side)

105781-0590

105781-0600

105781-0610

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PES-P flange type pump on the test stand (center height: 110mm; drive side)

For mounting PES-PD flange type pump on the test stand (center height: 110mm; drive side)

For mounting VE(COVEC-F) pump on the test stand (center height: 125mm)

105781-0620

105781-0630

105781-0640

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PES-K flange type pump on the test stand (center height: 125mm; drive side)

For mounting PE2A flange type pump on the test stand (center height: 125mm; drive side)


105781-0650

105781-0660

105781-0670

FIXING STAND

FIXING STAND

FIXING STAND



For mounting PES-PD flange type pump on the test stand (center height: 125mm; drive side)

- 195 -


105781-0690

105781-0700

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PES-ZW, -ZWX flange type pumps on the test stand (center height: 125mm; drive side)

For mounting PE-AD, -MD base type pumps on the test stand (center height: 110mm; channel top)

For mounting PES-A, -AD, -MD flange type pumps on the test stand (center height: 110mm; governor side)

105781-0710

105781-0720

105781-0730

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PES-P, -PD, HD-TICS flange type pumps on the test stand (center height: 110mm; middle stand)

For mounting PE-A, -AD, -MD base type pumps on the test stand (center height: 125mm; channel top)

For mounting PES-A, -AD, -MD flange type pumps on the test stand (center height: 125mm; governor side)

105781-0740

105781-0750

105781-0760

FIXING STAND

FIXING STAND

FIXING STAND

For mounting TC-MD flat base type pump on the test stand (center height: 125mm; channel top)

For mounting TCS-MD flange type pump on the test stand (center height: 125mm; governor side)

For mounting TC-MD full flat base type pump on the test stand (center height: 125mm; flat top)

105781-0770

105781-0780

105781-0790

FIXING STAND

FIXING STAND

FIXING STAND

For mounting PE-ZW, -ZWX base type pumps on the test stand (center height: 125mm; concave top)

For mounting PE-ZWY base type pump on the test stand (center height: 125mm; flat top)

For mounting TC-MD base type pump on the test stand (center height: 110mm; concave top)

- 196 -


105781-0810

105781-0820

FIXING STAND

FIXING STAND

FIXING STAND

For mounting TC-MD convex base type pump on the test stand (center height: 125mm; concave top)

For mounting PE-P base type pump on the test stand (center height: 125mm)

For mounting HD-TICS pump on the test stand (center height: 125mm)

105781-0830

105781-0860

105781-0870

FIXING STAND

FIXING STAND

FIXING STAND

For mounting MITICS pump on the test stand (center height: 125mm)

For mounting HD-TICS pump on the test stand (center height: 110mm)

For mounting PES-A pump on the test stand (center height: 125mm)

105781-0880

105781-4130

105781-4140

FIXING STAND

DRIVING STAND

DRIVING STAND

For mounting PES-A pump on the test stand (center height: 110mm)

For driving PFR1KD pump (center height: 110mm)


105781-4150

105781-4160

105781-4180

DRIVING STAND

DRIVING STAND

DRIVING STAND



For driving PFR1MD pump (center height: 110mm)

- 197 -


105781-4200

105781-4210

DRIVING STAND

DRIVING STAND

DRIVING STAND




105781-4270

105781-4280

105781-4290

DRIVING STAND

DRIVING STAND

DRIVING STAND


For driving PFR2KX pump (center height: 110mm)


105781-4300

105781-4320

DRIVING STAND

DRIVING STAND


For driving PFR-MD, -KD, -KX type pumps (center height: 110mm and 125mm)

- 198 -


105782-0150

PRESSURE CONTROL KIT


For adjusting aneroid compensator and boost compensator

For adjusting aneroid compensator and boost compensator; digital type

105782-4020

105782-4130

105782-4140

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring PE-A pump tappet clearance (Dial gauge Part No. 157954-3601)

For measuring pump housing plain bearing wear of PE(S)-AD, -MD, VE pumps (20mm dia. camshaft)

For measuring camshaft end play of PE(S)-P, MD-TICS pumps (25mm dia. camshaft)

105782-4200

105782-4210

105782-4270

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring pump housing plain bearing wear of PE(S)-A, VE pumps (17mm dia. camshaft)

For measuring PE(S)-P pump control rod travel

For measuring plunger pre-stroke of PE(S)-P, -PD pumps (Dial gauge Part No. 157954-4401)

105782-4290

105782-4320

105782-4330

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring plunger pre-stroke of PE(S)ZWX pump (Dial gauge Part No. 157954-4401)

For measuring plunger pre-stroke of PES-K, -KD pumps (Dial gauge Part No. 157954-3600)

For measuring plunger pre-stroke of PE(S)A, -AD, -MD pumps (Dial gauge Part No. 157954-3601)

- 199 -


105782-4351

105782-4360

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring plunger pre-stroke of PFR-MD pump (Dial gauge Part No. 157954-3601)

For measuring camshaft end play of PEZWY pump (35mm dia. camshaft)

For measuring plunger pre-stroke of PEZWY pump (Dial gauge Part No. 157954-4401)

105782-4370

105782-4371

105782-4380

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring plunger pre-stroke of PE-P pump (Dial gauge Part No. 157954-4400)

For measuring plunger pre-stroke of HDTICS pump (Dial gauge Part No. 157954-4401)

For measuring camshaft end play of PE(S)-P pump (30mm dia. camshaft)

105782-4390

105782-4410

105782-4420

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring plunger pre-stroke of MDTICS, MITICS pumps (Dial gauge Part No. 157954-4401)

For measuring camshaft end play of PES-K pump (17mm dia. camshaft)

For measuring plunger pre-stroke of PE(S)-A pump (Dial gauge Part No. 157954-4401)

105782-4430

105782-4440

105782-4470

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring plunger pre-stroke of PE(S)AD, -MD pumps (Dial gauge Part No. 157954-4401)

For measuring plunger pre-stroke of PES-K, PFR-K, -KD, -KX pumps (Dial gauge Part No. 157954-4401)

For measuring plunger pre-stroke of PE(S)AD, -MD pumps

- 200 -


105782-6130

105782-6170

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE


For measuring control rack travel; when pump installed with drive side mounted boost compensator

For measuring control lever angle of RLD governor & VE pump

105782-6190

105782-6200

105782-6220

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring PES-K pump control rack position

For measuring PFR-MD, -KD, -KX pump control rack travel

For measuring PES-PD pump control rack position

105782-6230

105782-6240

105782-6270

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring VE pump control lever angle

For measuring PE pump control rack position For measuring PES-K pump control rack travel (Dial gauge Part No. 157954-3501)

105782-6280

105782-6290

105782-6300

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring PE(S)-A, -AD, -MD pump control rack travel (Dial gauge Part No. 157954-3501)

For measuring HD-TICS pump control rod travel (Dial gauge Part No. 157954-3501)

For measuring PE(S)-PD pump control rack travel (Dial gauge Part No. 157954-3501)

- 201 -


105782-6331

105782-6340

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring PE(S)-ZW, -ZWX pump control rack travel

For measuring control rod travel of PES-P pump with variable timer

For measuring PE(S)-ZW(X) pump control rack position

105782-6350

105782-6360

105782-6370

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring PE-ZWY pump control rack position

For measuring HD-TICS pump control rack position

For measuring MD-TICS pump control rack position

105782-6383

105782-6390

105782-6391

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring PE(S)-P, MD-TICS, HD-TICS, MITICS pump control rack position (Dial gauge Part No. 157954-3501)

For KOMATSU SA12V140 engine

For MITSUBISHI S12A engine and KOMATSU SA12V engine

105782-6400

105782-6420

105782-6450

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For KOMATSU SA12V170 engine

For measuring MITICS pump pre-stroke

For adjusting PES-K pump rack stroke

- 202 -


105782-6470

105782-8160

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring PE(S)-A, AD, -MD pump control rack position

For 10NP, 20NP test bench adjustment kit for PE(S)-PD pump

For measuring VE(COVEC-F) pump prestroke (without dial gauge)

105782-8190

105782-8250

105782-8260

MEASURING DEVICE

MEASURING DEVICE

MEASURING DEVICE

For measuring VE pump timer stroke (mounted on low pressure side)

For measuring VE pump timer stroke (for direct injection pump)

For measuring VE (COVEC-F) pump timer stroke (high pressure side)

105782-8270

105782-8280

105782-8290

CHECKER

MANUAL CONTROLLER

MEASURING DEVICE

For GE actuator adjustment

For COVEC-F for MITSUBISHI

For measuring VE (COVEC-F) pump timer stroke (low pressure side)

105783-0070

105783-0090

TIMING CHECKER

SOLENOID VALVE

For measuring timing advance angle of timing device

For variable timer adjustment

- 203 -


105784-0120

105784-0121

COUPLING

COUPLING

COUPLING

For measuring SBZ timing device advance angle (spline drive)

For measuring SDZ timing device advance angle (25mm diameter drive shaft)


105784-0130

105784-0150

105784-0160

COUPLING

COUPLING

COUPLING


For measuring SBZ timing device advance angle (gear-drive system)

For measuring SBZ timing device advance angle (tooth-drive system)

105784-0170

105784-0180

105784-0190

COUPLING

COUPLING

COUPLING

For measuring SPZ timing device advance angle

For measuring SAZ timing device advance angle (gear-drive system)

For measuring SCD timing device advance angle (gear-drive system)

105784-0200

105784-0210

105784-0220

COUPLING

DRIVING DEVICE

DRIVING DEVICE

For measuring SCD timing device advance angle (belt-drive system)

For driving gear installed on pump side for SCDM timing device (shaft dia. 20mm)

For driving gear installed on drive side for SCDM timing device (shaft dia. 20mm)

- 204 -


105784-0230

105784-0231

COUPLING

DRIVING DEVICE

COUPLING

For driving gear installed on drive side for SCDM timing device (shaft dia. 20mm)

For driving gear installed on drive side for SPM timing device (shaft dia. 25mm)

For driving gear installed on drive side for SPM timing device (shaft dia. 25mm)

105784-0500

105784-0501

105784-0510

COUPLING

COUPLING

COUPLING

For measuring SCDM timing device advance angle (shaft dia. 17mm)


For measuring SCDM, SAG timing device advance angle (shaft dia. 20mm; gear installed on pump side)

105784-0511

105784-0520

105784-0521

COUPLING

COUPLING

COUPLING

For measuring SCDM, SAG timing device advance angle (shaft dia. 20mm; gear installed on pump side)

For measuring SCDM, SDG, SPG, SPM timing device advance angle (shaft dia. 25mm)

For measuring SCDM, SDG, SPG, SPM timing device advance angle (shaft dia. 25mm)

105784-0530

105784-0531

105784-0540

COUPLING

COUPLING

COUPLING

For measuring SCDM- Ⅱ timing device advance angle (shaft dia. 20mm)


For measuring SDG timing device advance angle (shaft dia. 30mm)

- 205 -


105784-0560

105784-0570

COUPLING

COUPLING

COUPLING

For measuring SPM timing device advance angle (shaft dia. 25mm)



105784-0580

105784-0590

105784-0600

COUPLING

COUPLING

COUPLING




105784-0610

105784-0620

105784-0630

COUPLING

COUPLING

COUPLING




105784-0640

105784-0650

COUPLING

DRIVING DEVICE



- 206 -

DIMENSIONS AND APPLICATIONS 105784-1100 ACCUMULATOR ASSEMBLY For 5NP, 10NP test stands

;; ;; ;;;; ;; ; ;;; 105784-1110 ACCUMULATOR ASSEMBLY For 5NP, 10NP test stands

;; ; ;;; ;;; ;;; - 207 -


105785-0700

105785-0730

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER

For nozzle opening pressure adjustment (plunger dia. 10mm)

For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

For measuring nozzle opening pressure (Nozzle opening pressure: 70MPa)

105785-0740

105785-0750

105785-0800

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-0840 NOZZLE TESTER For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)


- 208 -


105785-0970

NOZZLE TESTER

NOZZLE TESTER



105785-0980

105785-0990

NOZZLE TESTER

NOZZLE TESTER



105785-1000

105785-1010

NOZZLE TESTER

NOZZLE TESTER


For adjusting two-spring type nozzle holders (Nozzle opening pressure: 50MPa)

105785-1020

105785-1030

NOZZLE TESTER

NOZZLE TESTER



- 209 -


105785-1050

NOZZLE TESTER

NOZZLE TESTER



105785-1060

105785-2010

NOZZLE TESTER

NOZZLE TESTER



105785-1070

105785-2040

NOZZLE TESTER

NOZZLE TESTER



105785-2600

105785-2610

105785-2670

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER

For marine engines (Nozzle opening pressure: 70MPa)



- 210 -


105785-2730

105785-2750

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER



For marine engines (Nozzle opening pressure: 70MPa)

105785-2820

105785-2830

105785-2840

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-2850

105785-2880

105785-2940

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-2950

105785-2960

105785-2970

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




- 211 -


105785-2990

105785-3010

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-3020

105785-3030

105785-3050

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-3040

105785-3060

NOZZLE TESTER

NOZZLE TESTER



105785-3070

105785-3080

105785-4050

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




- 212 -


105785-4600

105785-4610

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-4630

105785-4680

105785-4690

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-4700

105785-4710

105785-5000

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-5010

105785-5020

105785-5030

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




- 213 -


105785-5050

NOZZLE TESTER

NOZZLE TESTER



105785-5060

105785-5070

NOZZLE TESTER

NOZZLE TESTER



105785-5080

105785-5090

NOZZLE TESTER

NOZZLE TESTER



105785-5100

105785-5110

105785-5120

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




- 214 -


105785-5140

105785-5150

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER







- 215 -

DIMENSIONS AND APPLICATIONS 105785-5190 NOZZLE TESTER For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

105785-5200

105785-5210

NOZZLE TESTER

NOZZLE TESTER



105785-5220

105785-5230

105785-5240

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




- 216 -


105785-6010

105785-6020

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-6030

105785-6040

105785-6050

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-6060

105785-6070

105785-6080

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-6090

105785-6100

105785-6110

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




- 217 -


105785-6130

105785-6140

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-6150

105785-6160

105785-6170

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-6180

105785-6190

105785-6200

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER





- 218 -


105785-7010

105785-7020

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-7030

105785-7040

105785-7060

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER




105785-7070

105785-7080

105785-7090

NOZZLE TESTER

NOZZLE TESTER

NOZZLE TESTER





- 219 -

DIMENSIONS AND APPLICATIONS 105789-0010 CLEANING TOOLS For cleaning nozzle

105789-0500 ADJUSTING DEVICE For KBL2.1-S type nozzle and nozzle holder for ISUZU, MITSUBISHI

105789-0520 ADJUSTING DEVICE For KBL2.1-S type nozzle and nozzle holder for HINO

105789-0540 ADJUSTING DEVICE For KBL2.1-S type nozzle and nozzle holder for ISUZU

- 220 -

DIMENSIONS AND APPLICATIONS 105789-0560 ADJUSTING DEVICE For KBL2.1-S type nozzle and nozzle holder for NISSAN DIESEL

105789-0570 ADJUSTING DEVICE For KBL2.1-P type nozzle and nozzle holder


105789-0640 ADJUSTING DEVICE For KBL2.4-S type nozzle and nozzle holder for MITSUBISHI

- 221 -

DIMENSIONS AND APPLICATIONS 105789-0660 ADJUSTING DEVICE For KBL2.4-S type nozzle and nozzle holder for NISSAN DIESEL

105789-0680 ADJUSTING DEVICE For KBL2.3-S type nozzle and nozzle holder for large HINO trucks

105789-0700 ADJUSTING DEVICE For KBL2.3-S type nozzle and nozzle holder for medium-sized HINO trucks


- 222 -


105790-5020

TOOL KIT

TOOL KIT

For SA type timing device

For SCD type timing device

105790-5030

105790-5040

TOOL KIT

TOOL KIT

For SDZ type timing device

For SD type timing device

105790-5050

105790-5060

TOOL KIT

TOOL KIT

For SP type timing device

For SBZ type timing device

105790-5070

105790-5200

TOOL KIT

TOOL KIT

For SBZ-A type timing device

For SA-B type timing device

- 223 -


105792-0030

105792-0050

O-RING INSERTER

EXTRACTOR

EXTRACTOR

For inserting PE(S)-P pump O-ring (into pump housing)



105794-0050

105794-0120

UNIVERSAL VISE

UNIVERSAL VISE

With bracket Part No. 157944-2600

For disassembling & reassembling pump

- 224 -


105796-0010

105796-0020

FIXING STAND

FIXING STAND

FIXING STAND

For all pumps (flange type) for drive side

For PE(S)-P, -PD, TC(S)-HD (base type); for drive side and governor side (flat base)

For PE(S)-A, -AD, MD (base type); for drive side and governor side (rounded base)

105796-0030

105796-0040

105796-0050

FIXING STAND

FIXING STAND

FIXING STAND

For PE-P (base type); for drive side and governor side (rounded base)

For PE(S)-P, -PD, TC(S)-HD (flange type); for governor side

For PE(S)-ZW, -ZWX (base type); for drive side and governor side (rounded base)

105796-0060

105796-0070

105796-0080

FIXING STAND

FIXING STAND

FIXING STAND

For PE-AD, -MD (base type); for drive side and governor side (square base)

For PE(S)-A, -AD, -MD (flange type); for governor side

For TC-MD (base type); for drive side and governor side (rounded base)

105796-0090

105796-0100

105796-0110

FIXING STAND

FIXING STAND

FIXING STAND

For TC-MD (base type); for drive side and governor side (square base)

For TC-MD (base type); for drive side and governor side (flat base)

For TCS-MD (flange type); for governor side

- 225 -


105796-0130

105796-0140

FIXING STAND

FIXING STAND

FIXING STAND

For PES-P, TCS-HD (flange type); for center

For PE-ZWY (base type); for drive side and governor side (flat base)

For PES-ZWX (flange type); for drive side

105796-0150

105796-0160

105796-0170

FIXING STAND

FIXING STAND

FIXING STAND

For HD-TICS( Ⅲ ) (base type); for drive side and governor side (flat base)

For PE-P, TC-HD (base type); for drive side and governor side (flat base)

For PE-A, -AD, -MD (base type); for drive side and governor side (rounded base)

105796-0180 FIXING STAND For PES-P, -PD, TCS-HD (flange type); for governor side

- 226 -


139514-0200

140402-2600

PLUG

GASKET

EYE BOLT

For replacing overflow valve

For VE pump solenoid timer adjustment tool Part No. 157845-6520 ( φ 14.2x φ 21; T=1.6mm)


156611-1900

157626-3500

157636-9100

COUPLING

EYE

SOCKET HEAD BOLT

For adjusting PFR-MD, -KD and -KX pumps (17mm diameter camshaft)

Used together with hose (Part No. 157984-8400 and others)

M8x1.25; L=25mm

157641-4020

157641-4720

157651-5900

TUBE ASSEMBLY

JOINT ASSEMBLY

COLLAR

For VE(COVEC-F) pump (injection pipe; used together with 157641-4720)

For new injection system VE(COVEC-F) pump


;; ;;

- 227 -


157656-1020

157656-2020

MEASURING UNIT

MEASURING UNIT

DISPLAY UNIT

For ZCM, ZCD-1, ZCD-2 measuring devices

For ZGM, ZGD measuring devices


157671-0420

157673-0020

157673-0100

COMPUTER UNIT

MONITOR

CONSOLE



For ZCM, ZCD-1 measuring devices

157673-0200

157673-0300

157673-0400

DACRON TAPE

DACRON TAPE

BRACKET




157673-0500

157673-0600

157674-0100

PLAIN WASHER

HEXAGON NUT

COVER




- 228 -


157675-0120

157676-0500

KEYBOARD

PRINTER

NUT




157676-1100

157677-0120

157677-0400

BOLT

EQUIPMENT WAGON

CONNECTING CABLE




157677-0700

157677-1800

157677-1900


CONNECTING CABLE





157677-2000

157677-2100

157677-2200



FASTENING PLATE




- 229 -


157678-0200

157681-4920

HOUSING

RUBBER HOSE

INLET UNION


For ZGM, ZGD, ZCM, ZCD-1, ZCD-2 measuring devices


157681-8200

157681-8300

157682-0000

PLAIN WASHER

HEXAGON NUT

INLET UNION SCREW




157682-0100

157682-0300

157682-0400

FLAT SEAL RING

CLOSING NIPPLE

O-RING




157682-0500

157682-1900

157682-2300

O-RING


CABLE STRAP




- 230 -


157682-2900

157682-3000

CONNECTION CABLE

CHANGEOVER SET

CONNECTING CABLE




157683-0000

157683-0100

MEASURING CYLINDER

MEASURING CYLINDER



- 231 -


157805-0320

157805-0520

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE

For adjusting PES-K, PE(S)-A pumps ( φ 2x φ 6x600mm; M12x1.5; M14x1.5)

For adjusting VE pump ( φ 2x φ 6x840mm; M12x1.5; M14x1.5)

For adjusting PE(S)-A, -AD, -MD pumps ( φ 2x φ 6x600mm; M14x1.5; M14x1.5)

157805-1120

157805-1720

157805-2020

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE

For adjusting PE(S)-P, -PD pumps ( φ 3x φ 8x600mm; M14x1.5; M14x1.5)


For adjusting PE(S)-ZW, -ZWX, -ZWY pumps ( φ 4x φ 8x1500mm; M18x1.5; M18x1.5)

157805-2320

157805-2520

157805-2620

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE

For adjusting PES-K, PE-AD pumps ( φ 2x φ 6x600mm; M12x1.5; M14x1.5)



157805-3320

157805-3820

157805-3920

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE



For pumps with unified threads ( φ 2x φ 6x600mm; 9/16-18UNF; M14x1.5)

- 232 -


157805-4720

157805-4820

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE


For adjusting PE(S)-P pump (set of 12) ( φ 3x φ 8x600mm)

Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 6, 7; φ 3x φ 8x600mm; M14x1.5; M14x1.5)

157805-4920

157805-5020

157805-5120

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157805-5220

157805-5320

157805-5420

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE



For adjusting PE(S)-PD pump (set of 6; φ 3x φ 8x600mm)

157805-5520

157805-5620

157805-5720

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE

Part of 157805-5420. For adjusting PE(S)-PD pump (cylinders 4, 5, 6; φ 3x φ 8x600mm; M18x1.5; M14x1.5)

Part of 157805-5420. For adjusting PE(S)-PD pump (cylinder 7; φ 3x φ 8x600mm; M18x1.5; M14x1.5)


- 233 -


157805-5920

157805-6020

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE


For adjusting PES12P pump with V/T ( φ 3x φ 8x600mm; set of 12)

Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 1; φ 3x φ 8x600mm; M18x1.5; M14x1.5)

157805-6120

157805-6220

157805-6320

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157805-6420

157805-6520

157805-6620

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157805-6720

157805-6820

157805-6920

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




- 234 -


157805-7120

157805-7320

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE



For new VE injection system ( φ 2x φ 6x450mm; M12x1.5; M14x1.5)

157805-7420

157805-7520

157805-7720

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE


For adjusting PE(S)-P pump ( φ 4x φ 8x1000mm; M18x1.5; M14x1.5)

For adjusting ZEXEL USA pump ( φ 3x φ 6x600mm; M18x1.5; M14x1.5)

157805-7820

157805-7920

157805-8020

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE



For adjusting ZEXEL USA pump ( φ 3x φ 6x600mm; 9/16-18UNF; M14x1.5)

157805-9420

157805-9520

INJECTION PIPE

INJECTION PIPE


For adjusting PE(S)-PD pump ( φ 3x φ 8x600mm; M18x1.5; M14x1.5)

- 235 -


157808-0120

157808-0220

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE


For adjusting VE pump ( φ 2x φ 6x840mm; M12x1.5; M14x1.5)


157808-0320

157808-0420

157808-0520

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE



For adjusting PE(S)-ZW, -ZWX, -ZWY pumps ( φ 4x φ 8x1500mm; M18x1.5; M18x1.5)

157808-0720

157808-0820

157808-0920

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157808-1020

157808-1120

157808-1220

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE


For pumps with unified threads ( φ 2x φ 6x600mm; 9/16-18UNF; M14x1.5)


- 236 -


157808-1420

157808-1520

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE

For adjusting PE(S)-P pump (set of 12; φ 3x φ 8x600mm)



157808-1620

157808-1720

157808-1820

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157808-1920

157808-2020

157808-2120

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE


For adjusting PE(S)-PD pump (set of 6; φ 3x φ 8x600mm)

Part of 157808-2020. For adjusting PE(S)-PD pump (cylinders 4, 5, 6; φ 3x φ 8x600mm; M18x1.5; M14x1.5)

157808-2220

157808-2320

157808-2420

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




- 237 -


157808-2620

157808-2720

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE

For adjusting PES12P pump with V/T ( φ 3x φ 8x600mm; set of 12)



157808-2820

157808-2920

157808-3020

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157808-3120

157808-3220

157808-3320

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157808-3420

157808-3520

157808-3620

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




- 238 -


157808-3820

157808-3920

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157808-4020

157808-4120

157808-4220

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157808-4320

157808-4420

157808-4520

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE


For adjusting ZEXEL USA pump ( φ 3x φ 6x600mm; 9/16-18UNF; M14x1.5)


157808-4620 INJECTION PIPE For adjusting PE(S)-PD pump ( φ 3x φ 8x600mm; M14x1.5; M18x1.5)

- 239 -


157811-0421

157811-0520

FLANGE

FLANGE

FLANGE

Adapter flange for installing PES-K flange type pump (center dia. 76mm)

Adapter flange for installing PES-K flange type pump (center dia. 74mm)

Adapter for installing VE pump (center dia. 50mm)

157811-0521

157811-0620

157811-0621

FLANGE

FLANGE

FLANGE

Adapter for installing VE flange type pump (center dia. 50mm)

Adapter flange for mounting PES-A, -AD pumps

Adapter flange for mounting PES-AD, -MD, TCS-MD flange type pumps (center dia. 85mm)

157811-0721

157811-0821

157811-0920

FLANGE

FLANGE

FLANGE

Adapter flange for mounting PES-A flange type pump; for drive side (center dia. 68mm)

Adapter flange for mounting PES-A, -AD flange type pumps (center dia. 78mm)

Adapter flange for mounting PE(S)-P pump (center dia. 95mm)

157811-0921

157811-1021

157811-2421

FLANGE

FLANGE

FLANGE

Adapter flange for mounting PES-P flange type pump (center dia. 95mm)

Adapter flange for mounting PE2A pump; for drive side (center dia. 68mm)

Adapter flange for mounting PES-P, TCS-HD flange type pumps (center dia. 100mm)

- 240 -


157811-2620

157811-2621

FLANGE

FLANGE

FLANGE

Adapter flange for mounting PES-P flange type pump (center dia. 105mm)

Adapter flange for mounting PES-AD pump (center dia. 105mm)

Adapter flange for mounting PES-AD, -MD flange type pump (center dia. 87mm)

157811-7320

157814-1000

157815-9600

FLANGE

BUSH

SCREW

Adapter flange for mounting PES-PD pump (center dia. 95mm)

For installing control rack travel measuring device

For fixing control rack

157816-7120

157816-7220

157816-9200

CAMSHAFT

CAMSHAFT

CONTROL RACK

For PFR-KD, -KX type pumps

For PFR-MD type pump

For PFR-KD, -KX type pumps

;

;

157817-0800

157817-1000

157817-1100

COLLAR

CONNECTOR

CONNECTOR

For PFR-MD type pump (L=31mm)

For connecting PFR-KD, -KX type pumps’ control racks

For connecting PFR-MD type pump control rack

- 241 -


157817-1700

157817-1800

COLLAR

COVER

SPACER

For mounting PFR-KD, -KX type pumps (L=43mm)

For oil cover

For PFR-KD, -KX holders (used together with 157817-2200 and 157817-2300)

157817-2020

157817-2100

157817-2200

HOLDER

HOLDER

HOLDER

For PFR-1K, PFR-2K type pumps (with spacer; center height 125mm; option)

For mounting PFR5KX, -6KX type pumps (option)

For mounting PFR2KX ∼ 4KX, PFR2KD ∼ 6KD type pumps

157817-2300

157817-2400

157817-2500

HOLDER

STAND

HOLDER

For mounting PFR1KD, 1KX type pumps

For mounting PFR-KD, -KX, -MD pumps (included in driving stand Part No. 105781-4320)

For PFR1MD type pump

157817-2600

157817-2720

157817-2820

HOLDER

HOLDER

CONNECTOR

For PFR2MD ∼ 6MD type pumps

For Perkins PFR-4KX type pumps (For driving stand 105781-4310)


- 242 -


157817-3320

157817-3420

GAUGE

HOLDER

HOLDER


For driving stand for Varity Perkins 704-30 engine (used together with 105781-4320)

For Isuzu 3L, 4L PFR-1KX type pumps (for driving stand 105781-4310)

157817-3520

157817-3620

157820-0120

HOLDER

GAUGE

AIR PUMP

For Isuzu 3L, 4L PFR1KX type pumps (for driving stand 105781-4320)

For Isuzu 3L, 4L PFR1KX type pumps

Component part of measuring unit Part No. 105782-0010

157820-1520

157820-1720

157820-6100

MANOMETER

JOINT

TUBE



Component part of pressure control kit Part No. 105782-0121

157820-8400

157820-8500

157820-9120

VACUUM GAUGE

PRESSURE GAUGE

EYE

Component part of pressure control kit Part No. 105782-0100. Range: 20-3000mm Ag

Component part of pressure control kit Part No. 105782-0100. Range: 10-1300mm Hg

Component part of pressure control kit Part No. 105782-0121. For RBD type governor

- 243 -


157820-9400

157820-9520

HOSE JOINT

VACUUM GAUGE

CYLINDER ASSY

Component part of pressure control kit Part No. 105782-0121. For PG type governor



157820-9620

157821-0021

157821-0620

BRACKET ASSY

BRACKET ASSY

PRESSURE GAUGE




157821-0720

157821-0800

157821-4500

VACUUM GAUGE

VACUUM GAUGE

VACUUM PUMP


Component part of pressure control kit Part No. 105782-0120. Range: 50-10000mm Ag

Component part of pressure control kit Part No. 105782-0150.

157821-6900

157821-7420

157821-7620

PRESSURE GAUGE

PRESSURE GAUGE

VACUUM GAUGE

Component part of pressure control kit Part No. 105782-0150. Range: -760 ∼ 0 ∼ 2000mm Hg

Component part of pressure control kit Part No. 105782-0121. Range: 0-250 kPa

Component part of pressure control kit Part No. 105782-0121. Range: -100 ∼ 0 kPa

- 244 -


157827-3320

157827-3520

PLATE

LEVER

LEVER

For removing bearing’s inner race

For measuring PES-K pump control lever angle

For measuring PES-K pump control lever angle (for operating control lever)

157827-6220

157827-6320

157827-6520

ADAPTER

ADAPTER

For measuring PE(S)-A, -AD, MD pump control rack travel (less dial gauge & connector)

For measuring PE(S)-P pump control rod travel (less dial gauge & connector)

157827-6820

157827-8720

CONNECTOR


For connecting dial gauge and adapter for control rack travel measuring device

For connecting rack sensor for ISUZU, HINO engines (sensor side 4 poles)

ADAPTER For measuring PES-K pump control rack travel (less dial gauge & connector)

157827-6720 ADAPTER For measuring PE(S)-PD pump control rod travel (less dial gauge & connector)

157827-8820 INTERMEDIATE HARNESS For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)

157827-8920 INTERMEDIATE HARNESS For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)

- 245 -


157828-7200

157829-0420

PLATE

PLATE

MEASURING DEVICE

Taper gauge for mounting camshaft of PE(S)-A, -AD, -MD pumps (17 & 20mm diameters)

Taper gauge for mounting camshaft of PE(S)-P, -PD, PE-ZWY pumps (25 & 35mm diameters)

For adjusting “KF” and “K” dimension of VE pump (less dial gauge)

157829-0720

157829-0820

157829-1100

INSERTER

ADJUSTING DEVICE

BLOCK GAUGE

For mounting VE pump control shaft (M6x1)

For adjusting VE(COVEC-F) pump regulating valve

For measuring “MS” dimension of VE pumps (used for setting governor lever position)

157829-3520

157829-4620

157829-5220

MEASURING DEVICE

EXTRACTOR

INSERTER DEVICE

For measuring VE pump plunger lift (dial gauge Part No. 157954-4101)

For removing VE pump regulating valve spring

For inserting VE pump regulating valve spring

157829-5420

157829-7520

157829-7620

FEED PUMP HOLDER

BLOCK GAUGE

BLOCK GAUGE

For removing and installing VE pump feed pump

For measuring “MS” dimension of VE pump boost compensator lever

For adjusting VE pump boost compensator lever position

- 246 -


157829-8620

157829-8621

ADAPTER

ADJUSTING DEVICE

ADJUSTING DEVICE

For measuring VE pump chamber pressure

For measuring “MS” dimension of VE pump (left-hand thread M10x1)

For measuring “MS” dimension of VE pump (left-hand thread M10x1)

157829-8820

157829-9700

157830-3320

CONNECTOR

GUIDE PIN

TIMING CHECKER

For connecting potentiometer to constant voltage power supply and digital voltmeter

For fixing screw bushing

For measuring in-line pump advance angle (voltage: AC100V; consumption: approx. 20W)

157830-3420

157830-3520

SENSOR

LAMP

For measuring in-line pump advance angle (for irradiating reflecting plate)

For measuring in-line pump advance angle (for irradiating pump test stand measuring wheel)

- 247 -


157840-3620

157840-4020

LEVER

FLANGE

COUPLING

For manual flywheel operation of pump test stand measuring wheel

For fixing PES-P type pump (on 5NP, 10NP test benches)

For driving SA(G) timing device mounted on PE-A, -AD, -MD pumps

157841-8500

157841-8720

157841-9200

EYE

CONNECTOR

HOLDER


For adjusting VE pump potentiometer (for ISUZU C223 engines)

For measuring “MS” dimension of VE pump (right-hand thread M10x1)

157841-9201

157842-0900

157842-3300

HOLDER

LEVER

COUPLING

For measuring “MS” dimension of VE pump (right-hand thread M10x1)

For RED Ⅲ electronic governor adjustment (test bench flywheel)

Used for VE pump adjustment (20mm diameter drive shaft)

157842-3400

157842-3401

157842-3500

COUPLING

COUPLING

COUPLING




- 248 -


157842-4421

157842-4520

COUPLING

COUPLING

COUPLING

Used for adjustment (17mm diameter camshaft; 3mm key groove)


Used for VE pump adjustment (20mm diameter drive shaft; 2.5mm key groove; 10mm tooth width)

157842-4521

157842-4522

157842-4620

COUPLING

COUPLING

COUPLING

Used for VE pump adjustment (20mm diameter drive shaft; 2.5, 4mm key grooves; 10mm tooth width)

Used for VE pump adjustment (20mm diameter drive shaft; 2.5, 4mm key grooves)


157842-4621

157842-5220

157842-5320

COUPLING

HOLDER

POINTER


For measuring in-line pump advance angle (for mounting sensor Part No. 157830-3420)

For measuring advance angle of SP, SD timing devices

157842-5400

157842-5520

157842-5600

POINTER

POINTER

POINTER

For measuring advance angle of SCD timing device

For measuring advance angle of SAZ timing device

For measuring SDZ timing device advance angle (25mm diameter shaft)

- 249 -


157842-5800

157842-5920

POINTER

POINTER

HOLDER

For measuring SDZ timing device advance angle (30mm diameter shaft)

For measuring SPZ timing device advance angle

Component part of timing checker Part No. 105783-0070

157842-6220

157842-6221

157842-6222

COUPLING

COUPLING

COUPLING

Used for PE-P pump adjustment (25mm diameter camshaft)

Used for PE-P pump adjustment (25mm diameter camshaft)

Used for PE(S)-P pump adjustment (25mm diameter camshaft; 5mm key groove)

157842-8600

157842-9600

157843-2320

SCREW

SCREW

COUPLING

For determining sensing gear plate position

For determining position of timing sensor fixing bracket

For PE-ZWY pump adjustment (on 15NP test bench)

157843-2420

157843-2500

COUPLING

COUPLING



- 250 -


157843-2721

157843-2722

COUPLING

COUPLING

COUPLING

For fixing HD-TICS type pump

For fixing HD-TICS type pump

For fixing PE(S)-P type pump (camshaft diameter 30mm)

157843-3020

157843-3120

157843-3121

COUPLING

COUPLING

COUPLING

For HD-TICS pump (camshaft diameter 30mm; for 7NP, 15NP test benches)

For connecting flyweight to pump tester

For connecting flyweight to pump tester

157843-3201

157843-3320

157843-6520

COUPLING

COUPLING

COUPLING

For PE(S)-ZWX pump (30mm with spline gear)

For MD-TICS, MITICS pumps (shaft diameter 25mm)

For PES-K pump (shaft diameter 17mm)

157843-6620

157843-6720

157843-6820

COUPLING

COUPLING

COUPLING

For PE(S)-A pump (shaft diameter 17mm)

For PE(S)-AD, -MD pumps (shaft diameter 20mm)

For PE(S)-P, -PD, MD-TICS, MITICS pumps (shaft diameter 25mm)

- 251 -


157843-8120

157843-8821

COUPLING

COUPLING

COUPLING

For PE(S)-P, HD-TICS pumps (shaft diameter 30mm)

For PE-P, HD-TICS, MD-TICS, PE-Z pumps (for 10NP, 20NP test benches)

For PE-ZWY pump (for 10NP, 20NP test benches)

- 252 -


157844-0900

157844-1020

HOLDER ASSEMBLY

PIN

HOLDER

Stamping tool for VE pump two-piece separate type control lever

Length: 20mm (used together with holder 157844-1020)

For measuring VE pump housing plain bearing wear (used together with dial gauge 157954-4101)

157844-1420

157844-1520

157844-1620

CONNECTOR

CONNECTOR

CONNECTOR

For adjusting VE pump potentiometer (for ISUZU 4EC1 engines)

For adjusting VE pump potentiometer (for ISUZU 4FB1 and C223 engines)

For adjusting VE pump potentiometer (for NISSAN engines)

157844-4220

157844-4400

157844-4500

COVER

EXTRACTOR

UNION

For adjusting diaphragm mounting position

For removing B.C.S. lever

For adjusting VE pump solenoid timer

157844-4501

157844-4600

157844-4720

ADAPTER

DUMMY BOLT

HOSE JOINT


For fixing control lever


- 253 -


157844-4900

157844-5000

HOSE JOINT

HOSE

HOSE




157844-5120

157844-5320

157844-5420

VE PIPING ASSEMBLY

CONNECTOR

CONNECTOR


For adjusting VE pump potentiometer (for ISUZU 4FB1 and 4FC1-T engines)

For adjusting VE pump potentiometer (for MITSUBISHI 4D65 and 4D56 engines)

157844-5520

157844-5620

157844-5720

CONNECTOR

CONNECTOR

CONNECTOR

For adjusting VE pump potentiometer (for ISUZU 4FC1-T, 4JB1, 4EE1-T and 4FG1 engines)

For adjusting VE pump potentiometer (for NISSAN RD28, LD20T- Ⅱ , CD20-T and NISSAN DIESEL FD35, TD27, TD27-T, TD42 and TD42-T engines)

For adjusting VE pump potentiometer (for NISSAN CD17, CD20-T, LD20, LD20- Ⅱ , LD20T and LD20T- Ⅱ engines)

157844-5820

157844-5920

157844-6020

CONNECTOR

CONNECTOR

CONNECTOR

For adjusting VE pump potentiometer (for NISSAN RD28, RD28-T, LD20 and NISSAN DIESEL TD27, TD27-T, TD42 and TD42-T engines)

For adjusting VE pump potentiometer (for MAZDA RFX, RFT and PN engines)

For connecting potentiometer to constantvoltage power supply and digital voltmeter

- 254 -


157844-6520

157844-6620

CONNECTOR

WIRE HARNESS

WIRE HARNESS

For connecting potentiometer to constantvoltage power supply and digital voltmeter (for NISSAN TD42 engine)

Intermediate harness for connecting RED Ⅲ governor for ISUZU engines (governor side 8 poles)

Intermediate harness for connecting RED Ⅲ governor for MITSUBISHI engines (governor side 8 poles)

157844-6720

157844-6821

157844-7021

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for connecting RED Ⅲ governor for NISSAN DIESEL engines (governor side 8 poles)


Intermediate harness for connecting RED Ⅲ governor for KOMATSU engines (governor side 8 poles)

157844-7121

157844-7221

157844-7420

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS




157844-7520

157844-7620

157844-7720

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for connecting prestroke actuator for MITSUBISHI engines (actuator side 6 poles)

Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (actuator side 6 poles)


- 255 -


157844-8120

157844-8620

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for connecting prestroke actuator for HINO engines (actuator side 8 poles)



157844-8720

157844-8820

157844-8921

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)

Intermediate harness for connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)

Intermediate harness for connecting prestroke actuator for MITSUBISHI engines (governor side 6 poles)

157844-9021

157844-9120

157844-9320

WIRE HARNESS

CONNECTOR

CONNECTOR

Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (governor side 8 poles)

For adjusting VE pump potentiometer (for ISUZU 4EC1 engine)

For adjusting VE pump potentiometer (for ISUZU 4JB1-T engine)

157844-9420

157844-9520

157844-9720

CONNECTOR

CONNECTOR

CONNECTOR

For adjusting VE pump potentiometer (for NISSAN RD28 engine)

For adjusting VE pump potentiometer (for ISUZU 4FB1, 4JB1, 4JG2-T and 4FG1-T engines)

For adjusting VE pump potentiometer (for NISSAN CD20 engine)

- 256 -


157844-9920

157845-0020

CONNECTOR

CONNECTOR

WIRE HARNESS

For adjusting VE pump potentiometer (for MITSUBISHI 4D56 and 4M40 engines)

For adjusting VE pump potentiometer (for MAZDA SL engine)


157845-1420

157845-2322

157845-2422

CONNECTOR

ACCUMULATOR ASSEMBLY


For adjusting VE pump potentiometer (for MAZDA PN engine)

Component part of accumulator kit Part No. 105784-1100

Component part of accumulator kit Part No. 105784-1110

157845-3220

157845-3320

157845-4620

CONNECTOR

CONNECTOR

BLOCK

For adjusting VE pump potentiometer (for MAZDA RFX and RFT engines)

For adjusting VE pump potentiometer (for MAZDA R2 engine)

For adjusting VE pump “MS” dimension

157845-4720

157845-4920

BLOCK

CONNECTOR

For adjusting VE pump B.C.S. lever

For adjusting VE pump potentiometer (for MAZDA WLT engine)

- 257 -


157845-5120

157845-5220

CONNECTOR

CONNECTOR

CONNECTOR

For adjusting VE pump potentiometer (for MAZDA RFX engine)

For adjusting VE pump potentiometer (for NISSAN DIESEL TD27-T engine)

For adjusting VE pump potentiometer (for NISSAN DIESEL TD27-T engine)

157845-5520

157845-5600

VE PIPING ASSEMBLY

JOINT

For 10NP and 20NP test benches (part of adjustment kit Part No. 105765-1380)

For measuring control rack

157845-5720

157845-5820

157845-5920

CONNECTOR

CONNECTOR

CONNECTOR

For adjusting VE pump potentiometer (for ISUZU 4EE1 engine)

For adjusting VE pump potentiometer (for ISUZU 4HF1 engine)

For adjusting VE pump potentiometer (for NISSAN RD28 engine)

157845-6020

157845-6100

157845-6200

CONNECTOR

BRACKET

EXTRACTOR

For adjusting VE pump potentiometer (for NISSAN CD20 engine)

For fine adjustment of COVEC-F pump

For removing B.C.S lever

- 258 -


157845-6420

PIPING ASSEMBLY

PIPING ASSEMBLY

VE (COVEC-F) pump adjustment tool

VE pump adjustment tool

157845-6520 PIPING ASSEMBLY VE pump solenoid timer adjustment tool

157845-7220

157845-7720

CONNECTOR

MEASURING DEVICE

For adjusting VE pump potentiometer (for MITSUBISHI 4D56 engine)

For measuring VE pump cam lift (dial gauge Part No. 157954-4101)

157845-8520

157845-8800

CONNECTOR

JOINT

For adjusting VE pump potentiometer (for TOYOTA 4B engine)

For measuring control rack

- 259 -


157846-0120

157846-0220

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for connecting prestroke actuator for ISUZU engines (actuator side 6 poles)



157846-0320

157846-0420

157846-0620

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS


Intermediate harness for connecting rack sensor for ISUZU engines (sensor side 4 poles)

Intermediate harness for connecting prestroke actuator for ISUZU engines (actuator side 6 poles)

157846-0720

157846-0820

157846-0920

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS


Intermediate harness for connecting RED Ⅲ governor for HINO engines (governor side 8 poles)


157846-1020

157846-1221

157846-1320

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS



Intermediate harness for connecting rack sensor for HINO engines (sensor side 4 poles)

- 260 -


157846-1520

157846-1620

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for connecting rack sensor for HINO engines (sensor side 4 poles)

Intermediate harness for load sensor for variable timing device adjustment (for MITSUBISHI engines)

Intermediate harness for load sensor for variable timing device adjustment (for ISUZU engines)

157846-1720

157846-1920

157846-2020

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for load sensor for variable timing device adjustment (for ISUZU engines)


Intermediate harness for connecting rack sensor for ISUZU engines (sensor side 3 poles)

157846-2120

157846-2220

157846-2820

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS



Intermediate harness for connecting RED Ⅲ governor for HINO engines (governor side 7 poles)

157846-3020

157846-3220

157846-3320

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for rack sensor adjustment (for ISUZU engines)



- 261 -


157846-3620

157846-3720

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS


Intermediate harness for micro switch adjustment (for ISUZU engines)

Intermediate harness for connecting prestroke actuator for all customers’ engines (actuator side 6 poles)

157846-3820

157846-3920

157846-4020

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for connecting rack sensor for all customers’ engines (sensor side 4 poles)



157846-4120

157846-4220

157846-4320

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for load sensor for variable timing device adjustment (for NISSAN DIESEL engines)

Intermediate harness for load sensor for variable timing device adjustment (for NISSAN DIESEL engines)


157846-4420

157846-4520

157846-4620

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for load sensor for variable timing device adjustment (for MITSUBISHI engines)

Intermediate harness for load sensor (micro switch) adjustment (for ISUZU engines)

Intermediate harness for solenoid switch adjustment (for ISUZU engines)

- 262 -


157846-5220

157846-5320

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for RED Ⅳ governor adjustment (for NISSAN DIESEL engines)

Intermediate harness for RED Ⅳ governor adjustment (for MITSUBISHI engines)

Intermediate harness for RED Ⅳ governor adjustment (for ISUZU engines)

157846-5420

157846-5520

157846-5620

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Intermediate harness for RED Ⅳ governor adjustment (for HINO engines)

Intermediate harness for RED Ⅳ governor adjustment (for MITSUBISHI 8DC engine)

Intermediate harness for load sensor adjustment

157847-0220

157847-0420

157847-0520

COUPLING

COUPLING

COUPLING

For MITICS pump timing adjustment (for small module gear)

For MITICS pump timing adjustment (for small module gear)

Used together with 157847-0620 (for toothed drive type)

157847-0620 COUPLING For MITICS pump timing adjustment (for large module gear)

- 263 -


157856-0220

157856-0520

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE

For nozzle tester ( φ 1.6x φ 6x 100 mm; M14x1.5; M14x1.5)


For nozzle tester ( φ 2x φ 6x 200 mm; M14x1.5; M12x1.5)

157856-4420

157856-4620

157856-4720

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157856-5020

157856-5120

157856-5220

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157856-5320

157856-5420

157856-5520

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE

For nozzle tester ( φ 2x φ 6x 100mm; M14x1.5; 9/16x18 UNF)



- 264 -


157856-5720

157856-5820

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE


For nozzle tester ( φ 2x φ 6x 267mm; M14x1.5; M14x1.5)


157856-5920

157856-6020

157856-6120

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE

For nozzle tester ( φ 1.6x φ 6x410mm; M14x1.5; 9/16x18UNF)



157856-6220

157856-6320

157856-6420

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157856-6520

157856-6620

157856-7920

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE



For nozzle tester ( φ 4x φ 10x 500 mm; M22x1.5; PF1/2”)

- 265 -


157856-8820

157856-9020

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE

For nozzle tester ( φ 3x φ 10x 700 mm; M18x1.5; M27x2)



157856-9320

157856-9420

157856-9620

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157856-9720

157856-9820

157856-9920

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE



For nozzle tester ( φ 4x φ 10x 800mm; M22x1.5)

157857-3820 HOLDER ASSY For nozzle tester (SW27, PF1/2)

- 266 -


157858-0220

157858-0320

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE

For nozzle tester ( φ 1.6x φ 6x 130mm; M18x1.5; M18x1.5)

For nozzle tester ( φ 1.6x φ 6x 130mm; M12x1.5; M18x1.5)


157858-0420

157858-0520

157858-0620

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157858-0720

157858-0820

157858-0920

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE


For nozzle tester ( φ 4x φ 10x1020mm; M22x1.5; M26x1.5)


157858-1020

157858-1120

157858-1220

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




- 267 -


157858-1420

157858-1520

INJECTION PIPE

INJECTION PIPE

INJECTION PIPE




157858-1620 INJECTION PIPE For nozzle tester ( φ 1.6x φ 6x 500mm; M14x1.5; M18x1.5)

- 268 -


157890-1220

157890-1400

BRUSH

SCRAPER

CLEANING BAR

For cleaning outside of nozzle body

For cleaning nozzle body oil chamber

For cleaning needle valve tip (white beech wood)

157890-1500

157890-1600

157890-2100

SCRAPER

SCRAPER

BAR

For cleaning DN, DL type nozzle body valve seats

For cleaning DLL type nozzle body valve seat

For cleaning tool injection hole

157890-2120

157890-2200

157890-2300

NEEDLE CLEANER

BAR

BAR

For cleaning injection hole of pintle, throttle nozzles



157890-2400

157890-2500

157890-3120

BAR

BAR

HOLDER



For cleaning injection holes of hole nozzles (includes 16 different diameter needles)

- 269 -


157890-6300

157890-6320

SCRAPER

SCRAPER

SCRAPER

For cleaning valve seats of DN-PD and DLLAP nozzles

For cleaning fuel oil chambers of DN-PD and DLLA-P nozzles

For cleaning valve seats of DN-PD and DLLAP nozzles

157891-3120

157891-3220

157891-3320

WIRE

WIRE

WIRE

For cleaning nozzle holes ( φ 0.18; set of 10)



157891-3420

157891-3520

157891-3620

WIRE

WIRE

WIRE




157891-3720

157891-3820

157891-3920

WIRE

WIRE

WIRE




- 270 -


157891-4220

157891-4320

WIRE

WIRE

WIRE




157891-4420

157891-4520

157891-4620

WIRE

WIRE

WIRE




157891-4720

157891-4820

157891-4920

WIRE

WIRE

WIRE




- 271 -


157892-0220

157892-1000

NOZZLE GUIDE

ADJUSTING DEVICE

NUT


For adjusting two-spring nozzle holder (included in adjusting device)


157892-1100

157892-1200

157892-1320

PIN

PIN

CONNECTOR

For adjusting two-spring nozzle holder (included in adjusting device; Length: 60.5mm)

For adjusting two-spring nozzle holder (included in adjusting device; Length: 50mm)

For KBL2.1-S type nozzle holder

157892-1400

157892-1420

157892-1500

RETAINING NUT

RETAINING NUT

GASKET

M19x1.0; SW22mm; L=75mm (for ISUZU, MITSUBISHI)

For ISUZU, MITSUBISHI

For retaining nut; D=15.9mm; d=12.2mm; t=1.0mm

157892-1600

157892-1800

157892-1900

PLUG

BASE

RETAINING NUT

M8x1.0; SW12mm

For KBL2.1-S type nozzle holder (included in adjusting device)

M20x1.5; SW24mm; L=90mm

- 272 -


157892-2000

157892-2020

RETAINING NUT

RETAINING NUT

RETAINING NUT

For HINO

M20x1.5; SW24mm; L=78.5mm

For NISSAN DIESEL

157892-2100

157892-2220

157892-3000

NOZZLE GUIDE

ADJUSTING DEVICE

PIN


For KBL2.1-P type nozzle holder

For KBL2.1-P type nozzle holder; Length: 60.4mm

157892-3100

157892-3120

157892-3200

RETAINING NUT

RETAINING NUT

GASKET

M15x0.5; SW17mm; L=65mm

For KBL Ⅱ -P type nozzle holder

For retaining nut; D=13.2mm; d=10.2mm; t=1.0mm

157892-3300

157892-3400

157892-3420

BASE

CONNECTOR

CONNECTOR

For KBL2.1-P type nozzle holder (included in adjusting device)



- 273 -


157892-3620

157892-3700

PIN

CONNECTOR

SHIM

For KBL2.2-P type nozzle holder; Length: 45mm


For KBL Ⅱ -P type nozzle holder ( φ 3.6x φ 7.2; t=1.0mm)

157892-3800

157892-3900

157892-4000

SHIM

SHIM

RETAINING NUT



M19x0.75; SW22mm; L=84mm

157892-4020

157892-4100

157892-4120

RETAINING NUT

HOLDER

ADJUSTING DEVICE

For KBL2.3-S, KBL2.4-S type nozzle holders



157892-4121

157892-4200

157892-4300

ADJUSTING DEVICE

PIN

PIN


For KBL2.3-S type nozzle holder; L=160mm (excluding length of thread)

For KBL2.3-S type nozzle holder; L=110mm (excluding length of thread)

- 274 -


157892-4420

157892-4700

HOLDER

ADJUSTING DEVICE

PIN



L=85mm (excluding length of thread)

157892-5000

157892-5020

157892-5100

HOLDER

ADJUSTING DEVICE

RETAINING NUT

M8x1.25


M15x0.5; SW17; L=70mm

157892-5120

157892-5200

157892-5300

RETAINING NUT

PIN

PIN




157892-5400

157892-5500

157892-5600

HOLDER

PIN

PIN




- 275 -


157892-5800

157892-5920

PIN

HOLDER

ADJUSTING DEVICE




157892-6000

157892-6100

157892-6200

PIN

PIN

PIN




157892-6300

157892-6400

157892-6500

PIN

PIN

PIN




157892-6600

157892-6700

157892-6720

PIN

HOLDER

ADJUSTING DEVICE




- 276 -


157892-6820

157892-6900

HOLDER

ADJUSTING DEVICE

PIN




157892-7000

157892-7100

157892-7200

PIN

PIN

PIN




157892-7300 PIN L=80mm (excluding length of thread)

- 277 -


157910-0400

157910-1120

RATCHET HANDLE

HANDLE

L-SHAPED HANDLE


Used together with spanner 157912-2100 or 157912-2200


157910-5100

157911-0100

157911-0200

PIN

SPANNER

SPANNER

For fixing each extractor (6mm diameter)

For adjusting tappet bolt of PE(S)-A, -AD, -MD pumps (SW14mm and SW17mm)

For adjusting PE(S)-ZW(X) plunger prestroke (SW19mm and SW22mm)

157911-0300

157911-2100

157911-2200

SPANNER

SPANNER

SPANNER

For adjusting tappet bolt of PES-K pump (SW12mm)

For removing and installing RQ and pneumatic governor link fixing bolts and nuts (SW9mm)

For removing and installing RQU governor link fixing bolt and nut (SW10mm)

157911-2300

157911-8100

SPANNER

WRENCH

For removing and installing RLD governor link fixing bolt and nut (SW7mm)

For adjusting first opening pressure (SW5mm)

- 278 -


157912-2100

157912-2200

SPANNER

SPANNER

SPANNER

For removing delivery valve holder (24 teeth)

For tightening PE(S)-ZW(X) tappet’s locknut (SW19mm; 15ﾟ)

For tightening PE(S)-ZW(X) tappet’s locknut (SW19mm; 0ﾟ)

157912-2320

157912-2620

157912-2720

SPANNER

WRENCH

WRENCH

For removing and installing rack sensor (set of 2)

For removing laminated coupling (SW14)


157912-2820

157912-2900

157913-0100

WRENCH

SPANNER

BOX WRENCH


For removing and installing rack sensor core (SW4mm and SW5.5mm)


157913-3120

157913-3220

157913-3520

BOX WRENCH

BOX WRENCH

WRENCH

For adjusting full-load stopper bolt of RFD, RSV governors (SW10mm)

For adjusting full-load stopper bolt of RFD-D, RSUV governors (SW14mm)

For adjusting boost compensator spring (SW10mm; screwdriver included)

- 279 -


157913-4120

157913-5320

WRENCH

WRENCH

WRENCH

For adjusting RLD-E governor torque cam (SW7mm; screwdriver included)

For adjusting torque control stroke of RFD(K) governor (SW8mm; screwdriver included)

For removing RLD governor shaft locknut

157913-5321

157913-5400

157913-5401

WRENCH

WRENCH

WRENCH

For removing RLD-E governor shaft locknut

For removing and installing RLD-E governor idling spring locknut


157913-5402

157913-5620

157913-6000

WRENCH

SCREWDRIVER

WRENCH


For setting eccentric pin


157913-6220

157913-6720

157913-6920

WRENCH

WRENCH

WRENCH

For removing and installing RLD-J governor idling spring locknut

For adjusting RLD-J governor torque cam

For adjusting RLD-J governor shifter shim

- 280 -


157913-7120

157913-7220

SOCKET WRENCH

BOX WRENCH

WRENCH

For removing and installing VE pump regulating valve

For adjusting RSV governor (for setting full load)

For removing RLD-J governor shaft locknut

157914-0100

157914-0200

157914-0300

SOCKET WRENCH

SOCKET WRENCH

SOCKET WRENCH

For removing and attaching timer round nut (SW14mm)

For removing and attaching standard nuts and bolts (SW17mm)


157914-0400

157914-0500

157914-0800

SOCKET WRENCH

SOCKET WRENCH

SOCKET WRENCH

For removing and installing PF pump delivery valve holder (SW19mm)


For removing PE-Z pump delivery valve holder (SW32mm)

157914-0900

157914-1100

157914-1400

SOCKET WRENCH

SOCKET WRENCH

SOCKET WRENCH

For removing and installing supply pump plug (SW32mm)

For removing and installing VE pump delivery valve holder (SW14mm)

For removing and installing governor housing plug (SW30mm)

- 281 -


157914-1700

157914-2000

SOCKET WRENCH

SOCKET WRENCH

SOCKET WRENCH

For removing and installing PFR pump delivery valve holder (SW19mm)

For removing gear fixing nut for RSUV governor (SW27mm)

For removing and installing PE(S)-ZW(X) delivery valve holder (SW32mm)

157914-2400

157914-2500

157914-2600

SOCKET WRENCH

SOCKET WRENCH

SOCKET WRENCH

For removing and installing SCDM timer fixing nut (SW12mm)

For tightening VE pump head plug

For tightening VE pump regulating valve

157914-2700

157914-2800

157914-2900

SOCKET WRENCH

SOCKET WRENCH

SOCKET WRENCH

For removing and installing pivot bolt for supporting VE pump governor lever

For removing and installing KBL(S) nozzle retaining nut (SW19mm)

For removing and installing PFR-MD pump delivery valve holder (SW17mm)

157914-3100

157914-3200

157914-3300

WRENCH

SOCKET WRENCH

SOCKET WRENCH

For removing and installing PFR-KX pump sleeve flanges, fixing bolts

For KCA-P type disassembly and reassembly (SW22mm)

For KCA-S type disassembly and reassembly (SW27mm)

- 282 -


157914-3500

157915-0100

SOCKET WRENCH

SOCKET WRENCH

WRENCH

For removing and installing solenoid switch fixing nut (SW27mm)

For removing and installing outer coupling shaft (SW14mm)

For removing and installing RLD, RSV, RAD, RFD governor flyweight fixing nuts (2.9mm wide tooth)

157915-0200

157915-0300

157915-0500

WRENCH

WRENCH

WRENCH

For removing and installing RQ governor flyweight assy fixing nut (3.9mm wide tooth)

For removing and installing SA, SCD timer fixing nuts (5.9mm wide tooth)

For removing and installing PE-Z pump (5.9mm wide tooth)

157915-0720

157915-2320

157915-2520

WRENCH

BOX SPANNER

BOX SPANNER

For adjusting RLD governor guide screw of improved-type boost compensator

For fixing flange when removing and installing SP timer round nuts (7.8mm wide tooth)

For fixing flange when removing and installing SP timer round nuts (7.8mm wide tooth)

157915-2620

157915-4221

157915-6320

ADJUSTING DEVICE

WRENCH

WRENCH

For adjusting and tightening VE pump governor shaft (SW5mm, 3.5mm wide tooth)

For adjusting pneumatic governor spring guide assy

For removing and installing PE(S)-ZW(X) bottom plug

- 283 -


157915-8100

157915-8101

SPECIAL WRENCH

WRENCH

SOCKET WRENCH

For removing and installing PE(S)-P, HDTICS pump rack bush fixing screws (4.9mm wide tooth)

For removing and installing PFR-MD pump sleeve flange fixing bolt (star shaped)

For removing and installing PFR-MD pump sleeve flange fixing bolt (star shaped)

157915-8200

157915-8420

157915-8500

SOCKET WRENCH

ADJUSTING DEVICE

WRENCH

For removing and installing flange screw of PFR-MD pumps (SW5mm)

For adjusting and tightening VE pump governor shaft (SW14mm)

For fixing U-shaped link fixing screws (SW3mm)

157915-8600

157915-8700

157915-8800

WRENCH

WRENCH

WRENCH

For fixing pre-stroke actuator fixing screws (phillips head)

For removing U-shaped link fixing screws (SW4mm)

For removing and installing starting advance mechanism’s U-shaped link fixing bolts (SW5mm)

157915-8900

157915-9000

157915-9100

WRENCH

SPECIAL WRENCH

WRENCH

For removing phillips head screws


For removing and installing minimum stopper fixing nut

- 284 -


157916-0200

157916-0400

BOX SPANNER

BOX SPANNER

BOX SPANNER

For removing and installing PE(S)-A, -AD, -MD pump injection pipes (SW17mm)

For removing and installing PE(S)-A, -AD, -MD, -P pump injection pipes (SW19mm)

For removing and installing PES-ZWY pump injection pipes (SW24mm)

157916-2420

157916-2620

157916-2800

WRENCH

WRENCH

BOX WRENCH

For RSUV governor torque control adjustment (SW24mm and 3mm wide tooth)

For RSV, RFD(K) governor idling and torque control adjustment (SW22mm and 3mm wide tooth)


157916-2900

157916-3020

157916-4320

BOX WRENCH

WRENCH

HANDLE


For holding belt-drive type SCD timing device (for ISUZU PA-D engine)

For fixing flange when removing and installing SCD timing device round nut

157916-4620

157916-4821

157916-5020

SPANNER

WRENCH

SPANNER

For holding timing device (screw center pitches: 66mm and 72mm)

For fixing SP timing device and PE(S)-P, HD-TICS pump couplings (12mm and 14mm wide grooves)

For fixing SDZ timing device flange

- 285 -


157916-5320

157916-5420

PIPE

SPANNER

SPANNER

Used together with spanner Part No. 157916-5020

For holding SAG, SD, SP timing devices (screw center pitches: 66mm, 72mm and 85mm)

For fixing SA timing device and PE(S)-A, -AD, MITICS pump couplings (10mm and 12mm wide grooves)

157916-5520

157916-5720

157916-6120

SPANNER

WRENCH

BAND SPANNER

For fixing SBZ timing device flange

For supporting SBZ-A timing device flange


157916-6620

157916-7320

157916-8220

BAND

BAND SPANNER

WRENCH

Service part for band spanner Part No. 157916-6120


For discharging air from test nozzle holder

157916-8320

157916-9520

WRENCH

SPECIAL WRENCH

For disassembling and assembling SP timing device (for fixing flange)

For preventing variable timing device rotation

- 286 -


157917-0320

157917-1120

HANDLE

FLANGE ASSY

SPANNER

For SDG, SDDG type timing devices

For removing and installing screw type cover of SPG timing device

For fixing timer housing

157917-1720

157917-1820

157917-1920

FLANGE ASSY

FLANGE

FLANGE ASSY

For disassembling timer cover

SDG timer type: P type pump (camshaft 30mm)


157917-2020

157917-2220

157917-3220

FLANGE

FLANGE ASSY

WRENCH



For preventing drive side gear rotation (for small module gear)

157917-3321

157917-3720

157917-3820

WRENCH

WRENCH

SPANNER


For preventing drive side gear rotation (for large module gear)


- 287 -


157917-4020

157920-0320

SPANNER

SPECIAL WRENCH

EXTRACTOR



For removing PE(S)-A, -AD, -MD pump delivery valves (M12x1.0)

157920-5300

157920-5400

157920-5500

OIL SEAL GUIDE

OIL SEAL GUIDE

OIL SEAL GUIDE




157920-6400

157920-7720

157920-8700

EXTRACTOR

EXTRACTOR

SEAL GUIDE

For removing PF1X pump delivery valve seat (M6x1)

For removing bearing cover (used together with bracket Part No. 157920-9900)


157920-9900 BRACKET For removing PE(S)-P pump bearing cover (used together with extractor Part No. 157920-7720)

- 288 -


157921-0120

157921-2520

TAPPET INSERTER

TAPPET INSERTER

PINCERS

For inserting PES-K pump tappet

For inserting PE(S)-A pump tappet

For inserting PES-K pump tappet

157921-3020

157921-4120

157921-4820

INSERTER

PLUNGER INSERTER

INSERTER

For inserting PE(S)-A, -AD pump tappets

For inserting PE(S)-A, -AD, -MD, MITICS pump plungers (bolt-type tappet adjustment)

For removing and inserting PE-P, HD-TICS pump plungers

157921-5220

157921-5620

157921-6120

PLUNGER EXTRACTOR

PLUNGER EXTRACTOR

PLUNGER EXTRACTOR

For removing and inserting tappet

For inserting PE(S)-A pump plunger (shim-type tappet adjustment)

For inserting PE(S)-AD, -MD pump plungers (shim-type tappet adjustment)

157921-8021

157921-8900

157921-9820

TAPPET INSERTER

SHAFT

SPRING COMPRESSOR

For removing and installing PE(S)6P pump tappet assy

For removing and installing PE(S)8P to 12P and TC(S)8HD to 12HD pump tappet assemblies


- 289 -


157922-1000

157922-1100

OIL SEAL GUIDE

OIL SEAL GUIDE

OIL SEAL GUIDE

For protecting driveshaft oil seal lip of VE pump (17mm dia driveshaft)

For protecting driveshaft oil seal lip of VE pump (20mm dia driveshaft)

For protecting driveshaft oil seal lip of VE pump (20mm dia long stem driveshaft)

157922-1620

157922-1721

157922-3420

PLUNGER INSERTER

TAPPET INSERTER

PLATE

For inserting PE-ZWY pump plunger

For removing and installing PE-ZWY pump tappet assy

For sealing timing rod opening

157922-3700

157922-3800

157922-3900

O-RING GUIDE

O-RING GUIDE

PLUNGER GUIDE

For removing and installing HD-TICS plunger barrel’s upper O-ring

For removing and installing HD-TICS Ⅰ plunger’s barrel upper O-ring

For installing HD-TICS plunger

157922-3920

157922-4000

157922-4120

PLUNGER GUIDE

LAMINATED SPRING

BRACKET ASSY

Center guide for HD-TICS timing sleeve

For HD-TICS injection timing adjustment

For fixing HD-TICS Ⅰ timing rod (without counterweight)

- 290 -


157922-4620

157922-4721

PLUG

PLUG

PLUNGER INSERTER

For plugging HD-TICS Ⅰ pre-stroke adjustment holes

For sealing HD-TICS Ⅰ overflow valve

For removing HD-TICS plunger

157922-6220

157922-6322

157922-6422

PLATE

BRACKET ASSY

BRACKET ASSY

For sealing HD-TICS Ⅱ timing rod opening

For fixing timing rod (HD-TICS Ⅱ and Ⅲ )

For fixing timing rod (HD-TICS Ⅰ )

157922-7720

157922-8420

157922-8620

PUSH ROD ASSEMBLY

PUSH ROD ASSEMBLY

COVER

For pressfitting MD-TICS rod bushing to pump housing

For pressfitting MD-TICS rod bushing (for left hand governor)

For holding MD-TICS U-shaped connector (for right hand governor)

157922-8820

157922-8920

157922-9020

COVER

COVER

PLUNGER GUIDE

For holding MD-TICS U-shaped connector (for left hand governor: retarded type)

For holding MD-TICS U-shaped connector (for left hand governor: advanced type)

For installing MD-TICS plunger

- 291 -


157922-9200

157922-9300

GUIDE

GUIDE PIN

GRIP

For pressfitting MD-TICS timing rod bushing

For pressfitting MD-TICS timing rod bushing

For removing and installing MD-TICS timing rod

157922-9500

157922-9600

157922-9700

GUIDE

O-RING GUIDE

O-RING GUIDE

For pressfitting MD-TICS bottom plugs

For removing and installing MD-TICS plunger barrel’s lower O-ring

For removing and installing MD-TICS plunger barrel’s upper O-ring

157923-5120

157923-5520

157923-5800

EXTRACTOR

EXTRACTOR

ROD

For removing RSUV-P governor drive shaft

For removing RSUV-ZW(X), -ZWY governor drive shafts

For pressfitting plate plug of RLD-E type governor torque cam and tension lever pin (18mm diameter plug)

157923-5900

157923-6000

157923-6001

ROD

ROD

ROD

For pressfitting plate plug of RLD-E type governor shaft (22mm diameter plug)

For pressfitting plate plug of RLD-E governor idling spring (26mm diameter plug)

For pressfitting RLD-E governor plate plug (26mm diameter)

- 292 -


157923-6420

157923-6700

EXTRACTOR

EXTRACTOR

GUIDE

For removing RED Ⅲ sensing gear

For removing RED Ⅲ sensing gear (M6x1.0)

For installing RLD-J, -L, -M oil seals to threaded end of stop lever shaft

157923-6720

157923-6820

OIL SEAL GUIDE

GUIDE ASSEMBLY

For assembling RLD-J, -L, -M stop lever shaft and converse lever shaft oil seals

For installing RLD-J, -L, -M speed control lever shaft oil seals

157923-7000

157923-7220

157923-7300

GUIDE

WRENCH

ROD

For installing RLD-J, -L, -M speed control lever shaft snaprings

For adjusting RLD-J, -L, -M boost compensator notch

For installing RLD-E, -J, -L, -M governor shaft plugs and torque cam adjusting plugs

157923-7400

157923-7401

157923-7500

GUIDE

GUIDE

ROD

For pressfitting oil seal on stop lever shaft

For pressfitting RLD-J, -L, -M oil seals on stop lever shaft

For installing RLD-J, -L, -M idle spring assembly plugs

- 293 -


157923-7822

157923-7900

GUIDE PLATE

GUIDE PLATE

ROD

For aligning RLD-J rack link position (for right hand governor )

For aligning RLD-J rack connecting link position (for left hand governor)

For installing RLD-E, -J, -L, -M tension lever shaft plugs

157923-8000

157923-8100

157923-8220

GUIDE

O-RING GUIDE

EXTRACTOR

For installing RLD-J, -L, -M oil seals to threaded end of stop lever shaft

For removing and installing HD-TICS Ⅱ plunger barrel’s upper O-ring

For removing RFD-D, RLD-J governor flyweights with radial rubber dampers

157923-8620

157923-8800

157923-9220

HOOK

GUIDE

OIL SEAL GUIDE

For removing and installing PE-P & HD-TICS pump tappets (8cyl ∼ 12cyl)

Guide tool for HD-TICS bottom housing plug

For assembling RLD-J, -L, -M speed lever shaft oil seals

157923-9420

157923-9500

157923-9620

GUIDE PLATE

HOLDER

TAPPET INSERTER

For aligning RLD-L rack link position

For supporting RLD-L governor guide lever when tightening tension lever-guide lever nut

For removing and installing PE(S)-P and HD-TICS pump tappets

- 294 -


157923-9820

157924-0110

TAPPET INSERTER

TAPPET INSERTER

BODY

For removing and installing PE(S)-ZWX, -ZWY pump tappets

For removing and installing MD-TICS, MITICS pump tappets

Part of flange inserter Part No. 157924-0120

157924-0120

157924-0200

157924-0300

FLANGE INSERTER

SCREW

HOLDER

For installing SA-A timing device flange

For SA-A type timing device (Part of flange inserter Part No. 157924-0120)

For SA-B type timing device (Part of flange inserter Part No. 157924-0120)

157924-0400

157924-0500

157924-0600

HOLDER

HOLDER

OIL SEAL GUIDE




157924-0700

157924-0800

OIL SEAL GUIDE

BLOCK


Part of oil seal inserter Part No. 157924-0810

- 295 -


157924-0900

OIL SEAL INSERTER

GUIDE

For inserting SA timing device oil seal


157924-1100

157924-1200

157924-1300

HOLDER

SPACER

SPACER


For SA-B type timing device (Part of flange inserter Part No. 157924-0810)

For SA-A, -B timing devices (standard types); part of oil seal inserter Part No. 157924-0810

157924-1400

157924-1500

157924-1610

SPACER

HOLDER

BASE

FOR SA-B (NISSAN DIESEL type)


Part of inserter Part No. 157924-1620

157924-1620

157924-1700

157924-1800

INSERTER

HOLDER

GUIDE

For SCD timing device with PE-A type pump



- 296 -


157924-2020

157924-2100

NUT

BASE

SCREW


For SDZ timing device on PE-Z type pump

For fixing SDZ timing device holder

157924-2200

157924-2300

157924-2400

BUSHING

BUSHING

SCREW

For fixing SDZ timing device holder

For installing SDZ timing device flange


157924-2420

157924-2520

157924-2720

INSERTER

BASE

INSERTER

For inserting SD timing device flange

For installing SDDG, SAG, SPG timing devices

For inserting SA-B timing device flange

157924-2810

157924-2910

157924-2920

INSERTER

BODY

INSERTER

For inserting oil seal into SA-B timing device case


For assembling SBZ timing device

- 297 -


157924-3100

157924-3210

GUIDE

SPACER

BODY




157924-3220

157924-3300

157924-3400

INSERTER

SCREW

GUIDE

For inserting SBZ-A timing device flange (for MITSUBISHI)



157924-3500

157924-3520

157924-3600

BASE

BASE

SPACER


For fixing SPZ-Z type timing device flange


157924-3920

157924-4220

157924-4420

INSERTER

GUIDE

SPRING COMPRESSOR

For belt-drive type SCD type timing device (for ISUZU)

For removing PE-ZWY control pinion and upper spring seat


- 298 -


157924-4720

157924-4800

BODY

BASE

PIN


For securing SP, SDG, SAG, SPG type timing devices


157924-4900

157924-5000

157924-5100

PIN

OIL SEAL INSERTER

OIL SEAL INSERTER


For timer, coupling

For timer, coupling

157924-5200

157924-5300

157924-5320

OIL SEAL INSERTER

BASE

FLANGE INSERTER

For timer, coupling



157924-5400

157924-5500

157924-5600

PIN

SHAFT

PIN

For holding timing devices (SAG, SPG, SDDG types)


For fixing flange to timing device (SAG, SPG, SDDG types)

- 299 -


157924-5800

157924-5900

FLANGE

HANDLE

NUT



For securing timing device, screwed onto shaft (SAG type)

157924-6000

157924-6100

157924-6200

NUT

NUT

PIN

For securing timing device, screwed onto shaft (SPG type)

For securing timing device, screwed onto shaft (SDDG type)

For holding plate inserted into flange

157924-6300

157924-6400

157924-6500

PLATE

PIN

PIN


For holding timing devices (SPG, SDDG types)

For holding timing devices (SDG, SDG- Ⅱ types)

157924-6600

157924-6700

157924-6800

PIN

NUT

NUT

For holding timing device (SDG type)

For securing timing device, screwed onto shaft (SDG type)

For securing timing device, screwed onto shaft (SDG- Ⅱ type)

- 300 -


157924-7000

157924-7120

PIN

PIN

OIL SEAL INSERTER

For fixing flange to timing device (SDG type)

For fixing flange to timing device (SDG- Ⅱ type)

For pressfitting SDGH timer oil seal

157924-7220

157924-8420

OIL SEAL INSERTER

STAND

For pressfitting SPGH timer oil seal

For timer disassembly

157925-0120

157925-0520

157925-0720

BEARING EXTRACTOR

BEARING EXTRACTOR

BEARING EXTRACTOR

For removing PE(S)-A pump bearing outer race (collet diameter 32.5mm)

For removing PE(S)-A, -MD pump bearing outer race (collet diameter 37.7mm)

For removing PE(S)-P, HD-TICS pump bearing outer race (collet diameter 51.5mm)

157925-1820

157925-2020

157925-2420

BEARING EXTRACTOR

BEARING EXTRACTOR

OIL SEAL EXTRACTOR

For removing PE(S)-ZW(X) pump bearing outer race (collet diameter 57.5mm)

For removing PE(S)-P, -PD, MD-TICS pump bearing outer race (collet diameter 40.6mm)

For removing VE pump oil seal (shaft diameter 17mm)

- 301 -


157925-4120

157925-6520

OIL SEAL EXTRACTOR

BEARING EXTRACTOR

EXTRACTOR

For removing VE pump oil seal (shaft diameter 20mm)

For PE(S)-A pump bearing inner race (camshaft: diameter 17mm)

For PE(S)-AD, -MD pump bearing inner race (camshaft: diameter 20mm)

157925-7120

157925-8120

157925-9120

BEARING EXTRACTOR

GUIDE

GUIDE

For PE(S)-P, -PD pump bearing inner race (camshaft: diameter 25mm)

For installing PE(S)-A pump bearing inner race (camshaft: diameter 17mm)

For installing PE(S)-A pump bearing inner race (camshaft: diameter 17mm)

157925-9300

157925-9500

157925-9600

ROD

PUSH ROD

BUSH

For inserting PE(S)-A, -AD, -MD pump governor side bearing inner race (camshaft: diameter 20mm)

For inserting PE(S)-A, -AD, -MD pump bearing inner race (camshaft: diameter 20mm)

For inserting PE(S)-A, -AD, -MD pump bearing inner race (camshaft: diameter 20mm)

157925-9700 HOLDER For inserting PE(S)-A, -AD, -MD pump bearing inner race (camshaft: diameter 20mm)

- 302 -


157926-0820

157926-1000

EXTRACTOR

EXTRACTOR

PUSH ROD

For removing PE(S)-A pump control rack sleeve & installing delivery valve gasket

For removing SDZ type timing device (M36x1.5; M42x1.5)


157926-1100

157926-2120

157926-2320

INSERT

EXTRACTOR

EXTRACTOR

For inserting PES-K delivery valve gasket



157926-5110

157926-5120

157926-5310

EXTRACTOR

EXTRACTOR

EXTRACTOR

For removing RSV governor flyweight and coupling (M20x1.5; M36x1.5)

For removing governor flyweight and coupling (M20x1.5; M36x1.5)

For removing governor flyweight and coupling (M20x1.5; M26x1.5; M36x1.5)

157926-5320

157926-5410

157926-5420

EXTRACTOR

EXTRACTOR

EXTRACTOR

Same as 157926-5310

For removing timer and pump side coupling (M26x1.5; M36x1.5; M42x1.5)

Same as 157926-5410

- 303 -


157926-5821

157926-6110

EXTRACTOR

EXTRACTOR

EXTRACTOR

Same as 157926-5810

For removing SA, SCD and SAG timing devices from PE(S)-A pump (M24x1.5)

For removing RSUV-Z, RQU(V)-Z governor gears (M30x1.5; M45x1.5; M50x1.5)

157926-6120

157926-6220

157926-6620

EXTRACTOR

EXTRACTOR

EXTRACTOR

For removing governor and PE-Z pump coupling (M30x1.5; M45x1.5; M50x1.5)

Same as 157926-6210

For removing SCDM type timing device (M30x1.5; M45x1.5; M50x1.5)

157926-6920

157926-6921

157926-7020

EXTRACTOR

EXTRACTOR

EXTRACTOR

For removing SCDM type timing device (M22x1.5)

For removing SCDM type timing device (M22x1.5)

For removing SP timing device (M20x1.5; M32x1.5)

157926-7021

157926-7220

157926-7221

EXTRACTOR

EXTRACTOR

EXTRACTOR

For removing SP, SPG, SPZ, SDD, SDDG timing devices (M32x1.5)

For removing SP timing device (M26x1.5; M32x1.5)

For removing SP, SDDG, SPG timing devices (M26x1.5)

- 304 -


157926-7421

157926-7620

EXTRACTOR

EXTRACTOR

EXTRACTOR

For removing SPM timing device (M30x1.5)

For removing SPM timing device (M30x1.5)

For removing SPGH, SDG timing devices (M36x1.5)

157926-7621

157926-7820

157926-8220

EXTRACTOR

FLYWEIGHT HOLDER

EXTRACTOR

For removing SPGH, SDG timing devices (M36x1.5)

For removing and installing flyweight assy of SCDM - Ⅱ timing device

For removing PE-ZW(X) pump coupling (M45x1.5)

157926-8320

157926-8321

157926-8620

EXTRACTOR

EXTRACTOR

EXTRACTOR

For removing PE-ZWY pump side coupling

For removing PE-ZWY pump side coupling

For removing SD-D timing device (M45x1.5; M42x1.5)

157926-8621

157926-8820

157926-8821

EXTRACTOR

EXTRACTOR

EXTRACTOR

For removing SDGH, MD-TICS type pump side couplings (M42x1.5)

For removing SPM timing device (M18x1.5; M30x1.5)

For removing SPM type coupling (M30x1.5 L)

- 305 -


157926-9121

157926-9220

EXTRACTOR

EXTRACTOR

EXTRACTOR

For removing PE-ZW(X), HD-TICS, MD-TICS pump side couplings (M45x1.5)

For removing PE-ZW(X), HD-TICS, MD-TICS pump side couplings (M45x1.5)


157926-9320

157926-9520

157926-9620

EXTRACTOR

EXTRACTOR

EXTRACTOR

For removing RFD flyweight and RSUV-P increase gear (M20x1.5)

For removing HD-TICS coupling

For removing MD-TICS pump side coupling (M30x1.5)

157926-9820 EXTRACTOR For removing RFD-D, RLD-J governor flyweights with radial rubber dampers (M18x1.0)

- 306 -


157927-1300

157927-1400

EXTRACTOR

OIL SEAL GUIDE

PLATE


For protecting camshaft oil seal lip of PE(S) -P pump (30mm)


157927-1500

157927-1620

157927-1820

ROD

CLAMP

EXTRACTOR

For pressfitting hydraulic actuator cap

For fixing flyweight assembly during timing adjustment at installation

For removing COVEC pump gear

157927-2120

157927-2220

157927-2500

EXTRACTOR

TAPPET INSERTER

MAGNET

For removing VE pump coupling

For removing and installing PE(S)-AD, -MD pumps

For removing shims

157927-2700

157927-2820

157927-3220

ROD

SETSCREW

BLOCK GAUGE

For pressfitting lock plate on boost compensator equipped RLD-E type governor’s governor shaft

For fixing MITICS starting advance mechanism’s counterweight.

For measuring RLD-M magnet coupling ball position

- 307 -


157927-3420

157927-3720

SCREW

PLUG INSERTER

CASE

For pushing MITICS starting advance mechanism’s counterweight.

For pressfitting MITICS minimum stopper plug

For storing RLD-M magnet coupling

157927-3900

157928-2600

157928-2920

GAUGE

PINCETTE

PLIERS

For RLD-M; used together with block gauge Part No. 157927-3220

For removing and installing control sleeves, plungers, etc.

For disassembling VE(COVEC-F) pump regulating valve

157929-0020

157929-0220

157929-0321

BEARING EXTRACTOR

BEARING EXTRACTOR

EXTRACTOR

For removing HD-TICS governor side bearing’s inner race

For removing HD-TICS drive side bearing’s inner race

For removing PES-ZW(X) pump’s drive gear

157929-0520

157929-0920

157929-2320

PUSH ROD ASSEMBLY

EXTRACTOR

WRENCH

For pressfitting MD-TICS outer race bearing

For removing MD-TICS bearing’s outer race

For removing front plug

- 308 -


157931-2100

157931-2300

TAPPET HOLDER

TAPPET HOLDER

TAPPET HOLDER

For holding PES-K pump tappet (9mm wide groove; 6.5mm height)

For holding PE(S)-A pump tappet (9.2mm wide groove; 8.5mm height)

For holding PE-Z pump tappet (14mm wide groove; 11mm height)

157931-2400

157931-2401

157931-2501

TAPPET HOLDER

TAPPET HOLDER

TAPPET HOLDER

For holding PE-Z pump tappet (13mm wide groove; 13mm height)

For holding PE-ZV, -ZWM pump tappets (14.2mm wide groove; 14mm height)

For holding PE(S)-A, -AD high-speed type pump tappets (for 8mm camshaft lift PE(S)-A and 10mm camshaft lift PE(S)-AD)

157931-2900

157931-3000

157931-3121

TAPPET HOLDER

TAPPET HOLDER

TAPPET HOLDER

For holding PE-ZW pump tappet (3.2mm dia. pin)

For holding PE-ZV pump tappet (14mm wide groove; 10mm height)

For holding PE(S)-AD, -MD pump tappets (for 11mm camshaft lift)

157931-4100

157931-4400

HOLDER

HOLDER

For holding PE(S)-A high-speed type pump plunger spring

For holding PE(S)-AD, -MD pump plunger springs

- 309 -


157931-4800

157931-6020

TAPPET HOLDER

TAPPET HOLDER

CLAMP

For holding PE-P pump tappet (for 10 and 11mm camshaft lift)

For holding PE-P pump tappet (for 10 to 12mm camshaft lift)

For clamping PES-K pump tappet (tappet φ 22)

157931-6120

157931-6320

157931-6720

CLAMP

CLAMP

CLAMP

For clamping PE(S)-A pump tappet (tappet φ 24)

For clamping PE(S)-AD, -MD, MD-TICS pump tappets (tappet φ 28)

For clamping PE-P, HD-TICS pump tappets (tappet φ 38)

157931-6921

157931-7120

157931-7320

CLAMP

CLAMP

TAPPET HOLDER

For clamping PE(S)-P, -Z, -ZW, -ZWX, -ZWY, HD-TICS pump tappets (tappet φ 38)

For clamping PE(S)-AD, -MD, MD-TICS pump tappets

For holding PE(S)-AD pump tappet

157931-7500

157931-7620

157931-7800

TAPPET HOLDER

CLAMP

TAPPET HOLDER

For holding HD-TICS pump tappet

For clamping PE(S)-P, -Z, -ZW, -ZWX, -ZWY, HD-TICS pump tappets

For holding PE(S)-ZWX pump tappet (for 12mm camshaft lift)

- 310 -


157931-8021

157931-8400

CLAMP

TAPPET HOLDER

TAPPET HOLDER

For clamping PE(S)-Z, -ZW type tappet rollers (tappet φ 41)

For supporting MD-TICS, MITICS tappets

For holding PE(S)-P type pump tappet (for 10mm camshaft lift)

157931-8500

157931-8600

157931-8700

TAPPET HOLDER

TAPPET HOLDER

TAPPET HOLDER

For holding PE(S)-P type pump tappet (for 11mm camshaft lift)

For holding PE(S)-P, HD-TICS type pump tappets (for 12mm camshaft lift PE(S)-P and 14mm camshaft lift HD-TICS)

For supporting MD-TICS, MITICS pump tappets (for 12mm camshaft lift)

157931-8800

157931-8900

157931-9000

TAPPET HOLDER

TAPPET HOLDER

TAPPET HOLDER

For holding PE-ZWY pump tappet (for 13mm camshaft lift)

For PE-Z, -ZW pump tappets (for 13mm camshaft lift)

For PE-Z, -ZW pump tappets (for 12mm camshaft lift)

157931-9100

157931-9220

157931-9300

TAPPET HOLDER

TAPPET HOLDER

TAPPET HOLDER

For holding PE(S)-ZWX pump tappet (for 13mm camshaft lift)

For holding PE(S)-A type pump tappet (for 9mm camshaft lift)

For holding HD-TICS pump tappet (for 16mm camshaft lift)

- 311 -


157932-0200

157932-0300

SUPPORTER

SUPPORTER

SUPPORTER

For supporting spring of SA timing device on PE-A pump

For supporting spring of SCD timing device on PES-A pump

For supporting spring of SA timing device on PE-A pump

157932-0520

157932-0720

157932-0820

PUNCH

PUNCH

GUIDE

For MITICS stamping at timing adjustment

For MITICS stamping at timing adjustment

For MITICS drive side flange cover installation

157932-1221

157932-1520

157932-2920

HOUSING ASSEMBLY

COUPLING

SHAFT

For checking eccentric MITICS drive gear installation

For checking eccentric PES-A drive gear installation

For inserting washer and nut when installing MD-TICS coupling

157932-4120

157932-4320

157932-4400

SHAFT

GUIDE

GUIDE

For inserting washer and nut when installing HD-TICS coupling

For centering HD-TICS 2-piece type timer case

For adjusting gap of HD-TICS speed sensor (pick-up)

- 312 -


157943-0320

157943-0500

HOLDER

PLATE

BLOCK

For KBL-S type nozzle holder disassembly and reassembly

For fixing flange-less type nozzle holders

For nozzle holder disassembly and reassembly

157944-2000

157944-2100

157944-2200

PLATE

PLATE

PLATE

For mounting PE3A ∼ 6A pumps

For mounting PE3A ∼ 8A pumps

For mounting PES-A pump

157944-2600

157944-3520

157944-3521

BRACKET

PLATE

PLATE

For mounting VE pump

For disassembling and reassembling PE(S) -P, HD-TICS, MD-TICS pump plunger blocks

For disassembling and reassembling PE(S) -P, HD-TICS, MD-TICS pump plunger blocks

157944-3620

157944-4120

PLATE

PLATE

For mounting PE-P pump

For disassembling and reassembling PE(S)PD pump plunger block

- 313 -


157944-7820

157944-7920

BRACKET

BRACKET

BRACKET

For mounting VE pumps in universal vise

For mounting PES-A, -AD, -MD pumps in universal vise

For mounting VE pump

157944-8120

157944-8520

157944-8521

BRACKET

UNIVERSAL VISE

UNIVERSAL VISE

For mounting PES-K pump

For disassembling & reassembling pump (for fixing brackets 157944-7820, -8720)

For disassembling & reassembling pump (for fixing brackets 157944-8620, -8720)

157944-8620

157944-8720

157944-9420

BRACKET

BRACKET

BRACKET

For mounting PE-P, -ZWX, -ZWY, HD-TICS flange type pumps in universal vise

For mounting PE-A, -AD, -MD base type pumps in universal vise

For mounting PES-P pump in universal vise

157944-9421

157944-9520

BRACKET

PLATE

For mounting PES-P and HD-TICS flange type pumps in universal vise

For supporting KBL(S) nozzle holder

- 314 -


157945-0320

157945-0520

BRACKET

BRACKET

PLATE

For mounting PES-ZWX flange type pump (universal vise: 157944-8521, bracket: 157944-8620)

For mounting PES2A flange type pump (universal vise: 157944-8521, bracket: 157944-8720)

For disassembling & reassembling PE(S)-ZWY pump plunger block

157945-0720

157945-0920

157945-1021

BRACKET

PLATE

BRACKET

For fixing PE-ZWY type pump (used together with bracket: 157944-8620)

For mounting PE-P pump

For fixing MD-TICS, MITICS pump drive sides (used together with bracket: 157944-8620)

157945-1201

157945-1301

157945-2120

BRACKET

BRACKET

BOLT SET

For mounting HD-TICS pump in universal vise

For mounting HD-TICS pump in universal vise

For mounting PE-A, -AD, -MD, MD-TICS pumps in universal vise (M8x1.25; L=75mm; SW13)

157945-2220

157945-2320

157951-1100

BOLT SET

BOLT SET

PLATE

For mounting MD-TICS pump in universal vise (M8x1.25; L=80mm; SW13)

For mounting HD-TICS pump in universal vise (M10x1.5; L=90mm; SW17)

For measuring timing advance of timing device (to be cut to size)

- 315 -


157954-1001

157954-3500

DIAL GAUGE

DIAL GAUGE

DIAL GAUGE

For measuring VM pump plunger shims; measuring range: 0-20mm (x0.01mm)

For measuring camshaft axial play; measuring range: 0-5mm (x0.01mm)

For measuring PE-P pump plunger prestroke; measuring range: 0-20mm (x0.01mm)

157954-3501

157954-3600

157954-3601

DIAL GAUGE

DIAL GAUGE

DIAL GAUGE

For measuring PE type pump control rod position; measuring range: 0-20mm (x0.01mm)

For measuring “K” and “KF” dimensions of VE pump; measuring range: 0-10mm (x0.01mm)

For measuring PE-A, -AD pump plunger prestroke; measuring range: 0-10mm (x0.01mm)

157954-3700

157954-3801

157954-4100

DIAL GAUGE

DIAL GAUGE

DIAL GAUGE

For measuring in-line pump rack travel; measuring range: 0-20mm (x0.05mm)

For measuring two-spring nozzle holder prelift; measuring range: 0-5mm (x0.01mm)

For measuring VE pump cam lift; measuring range: 0-5mm (x0.01mm)

157954-4101

157954-4221

157954-4401

DIAL GAUGE

DIAL GAUGE

DIAL GAUGE

For measuring VE(COVEC-F) pump cam lift; measuring range: 0-4mm (x0.01mm)

For measuring PE type pump rack stroke; measuring range: 0-30mm (x0.01mm)

For measuring PE type pump pre-stroke; measuring range: 0-20mm (x0.01mm)

- 316 -


157955-3500

157955-3900

PRESSURE GAUGE

PRESSURE GAUGE

PRESSURE GAUGE

For measuring two-spring nozzle holder pressure; measuring range: 0-500kgf/cm2 (x10kgf/cm2)

For measuring nozzle opening pressure; measuring range: 0-700kgf/cm2)

Part of accumulator assembly nos. 157845-2320, -2420

157955-3901

157955-4000

157955-4001

PRESSURE GAUGE

PRESSURE GAUGE

PRESSURE GAUGE




157955-4100

157955-4200

157955-4300

PRESSURE GAUGE

PRESSURE GAUGE

PRESSURE GAUGE




157955-4600

157955-4700

157955-4800

PRESSURE GAUGE

PRESSURE GAUGE

PRESSURE GAUGE




- 317 -


157955-5400

157955-5500

PRESSURE GAUGE

PRESSURE GAUGE

PRESSURE GAUGE




157955-5600

157955-5700

157955-5800

PRESSURE GAUGE

PRESSURE GAUGE

PRESSURE GAUGE



For checking nozzle tester pressure gauge; measuring range: 25MPa

157955-5900

157955-6100

157955-6200

PRESSURE GAUGE

PRESSURE GAUGE

VACUUM GAUGE


For use with pressure control kit 1057820121; measuring range: 250kPa

For use with pressure control kit 1057820120; measuring range: -100kPa

157955-6300 VACUUM GAUGE For use with pressure control kit 1057820121; measuring range: -100kPa

- 318 -


157975-8800

157977-6900

MEASURING CYLINDER

BOLT

BOLT

For measuring supply pump supply rate (500cc)

For VE pump solenoid timer adjustment tool Part No. 157845-6520 (M12x1.5)

Part of bracket assy Part Nos. 157922-6322, -6422

157977-7000

157977-8700

157977-8900

NUT

HOSE JOINT

ADAPTER

Part of bracket assy Part Nos. 157922-6322, -6422


For adjusting PE(S)-A, -AD, -MD, -P pumps; for fuel inlet and outlet

157977-9000

157977-9100

157977-9620

ADAPTER

ADAPTER

EYE JOINT

For adjusting VE type pump; for fuel inlet and outlet

For adjusting PE(S)-ZWX, -ZWY pumps; for fuel inlet and outlet

For PE, TICS type pumps’ outlet, inlet pipes

157978-3400

157980-0720

157980-0820

SOCKET HEAD BOLT

PIPE

PIPE

Part of bracket assy Part No. 157924-3520



- 319 -


157984-7400

157984-8100

HOSE

HOSE

HOSE

For fuel inlet

For adjusting VE pump (length: 700mm)

Included in accumulator assy Part No. 105784-1050 (5mmx12mmx500mm)

157984-8400

157986-0300

157986-0400

HOSE

HOSE

HOSE

For measuring supply pump feed pressure (5mmx12mmx1000mm)



157986-0500

157986-2000

157986-8000

HOSE

HOSE

HOSE

Included in accumulator assy Part No. 105784-1050; (8mmx11mmx500mm)



- 320 -


157991-0100

157991-0200

SLEEVE INSERTER

SLEEVE INSERTER

SLEEVE INSERTER




157991-3320

157991-9900

PIPING KIT

EYE

For timing device operating oil piping

For connecting piping supply port for PFR -MD pump

157992-1400

157992-1500

157992-1600

HOUSING

INSERTER

CAP


For inserting PE(S)-P snapring into plunger barrel (used together with 157992-1600)

For protecting PE(S)-P plunger barrel O-ring groove (used when installing snapring)

157992-2521

157992-2700

157992-2820

PLATE

SLEEVE INSERTER

PLATE

For supporting KBL2.1-P nozzle holder


For supporting KBL2.2-P nozzle holder

- 321 -


157992-3000

157992-3100

SLEEVE INSERTER

SLEEVE

SLEEVE




157992-3200

157992-3300

157992-3400

SLEEVE

SLEEVE

SLEEVE




157992-4200

157992-4300

157992-6120

ADAPTER

BOLT

SPACER

For adjusting height when fixing stand (15NP, 7NP types)

For fixing stand (length: 55mm)


157992-6522

157992-6523

SPACER

SPACER


For measuring control rack position (used together with measuring device Part No. 105782-4210)

- 322 -


307610-1010

376100-2000

DRIVING STAND

ADJUSTING DEVICE

CASE

For driving RHD governor (center height: 110mm)

For adjusting RHD governor lever angle (used together with driving stand Part No. 307610-0050)

For RHD governor special tool kit

376100-2100

376100-2200

376100-2300

SPANNER

SCREWDRIVER

SCREWDRIVER

For removing and installing RHD governor regulating valve (SW22mm and 24mm)

For removing and installing RHD governor cover fixing bolt (tip thickness: 0.9mm)

For adjusting RHD governor speed droop adjuster (tip thickness: 0.5mm)

376100-2400

376100-2500

376100-2600

PLIERS

SPANNER

HEXAGON WRENCH

For removing RHD governor split pin

For removing and installing RHD governor plug (SW17mm)

For removing and installing RHD governor terminal arm fixing screw (SW3mm)

376100-2700

376100-2800

HEXAGON WRENCH

EXTRACTOR

For removing and installing RHD governor base fixing bolt (SW5mm)

For removing RHD governor terminal arm taper pin

- 323 -


407910-2902

407910-3032

CONTROL UNIT

CONTROLLER

MANUAL CONTROLLER

For RED Ⅲ type pump; for driving governor actuator (for 15mm type)

For HD-TICS pre-stroke actuator adjustment

For MD-TICS and MITICS type pumps; used only in North America

407910-3960

407910-5060

407910-5230

CONTROL UNIT

WIRE HARNESS

WIRE HARNESS

For RED Ⅲ type pump; for driving governor actuator (for 19mm type)

For connecting control unit, constant voltage power supply and governor

For connecting controller, constant voltage power supply and intermediate harness

407910-5300

407910-5350

407910-5360

WIRE HARNESS

WIRE HARNESS

WIRE HARNESS

Used only in North America; main harness (used together with 105782-6420 and 407910-3032)

For connecting pre-stroke actuator, rack sensor, control unit, checker and constant voltage power supply

For connecting manual controller and rack sensor and pre-stroke actuator intermediate harness

407910-5460

407910-5540

407910-6010

WIRE HARNESS

WIRE HARNESS

CONTROL UNIT

For connecting manual controller and constant voltage power supply

Main harness (for RED Ⅳ governor)

For adjusting HD-TICS pre-stroke actuator (with counterweight) and rack sensor (used together with 407980-2090)

- 324 -


407913-1080

407915-0590

CONTROL UNIT

CONTROL UNIT

CONTROL UNIT

For adjusting drive side rack sensor

For COVEC-T type pump

For confirming control rack position sensor characteristics (for RED Ⅳ governor) used together with 407980-4340

407980-1120

407980-2090

407980-2251

CHECKER

CHECKER

CHECKER

For RED Ⅲ governor


Component part of Part No. 407980-2240. For rack sensor and pre-stroke actuator adjustment

407980-2240

407980-2270

MANUAL CONTROLLER

MANUAL CONTROLLER

For adjusting HD-TICS, MD-TICS, MITICS type pumps

For COVEC-F type pump (For ISUZU, NISSAN, MAZDA)

407980-2281

407980-2300

407980-2310

MANUAL CONTROLLER

MAIN HARNESS


For the adjustment of GE actuator (For ISUZU, NISSAN, MAZDA)



- 325 -


407980-2360

407980-2390



WIRE HARNESS

For ISUZU 4JG2 engines

For MAZDA RF engines

Component part of Part No. 105782-8280.

407980-2400

407980-4340

WIRE HARNESS

MANUAL CONTROLLER

Component part of Part No. 105782-8280.

For confirming control rack position sensor characteristics (for RED Ⅳ governor; switch box) Used together with 407915-0590

- 326 -

INDEX

- 327 -

- 328 -

INDEX

010006-1440 ∼ 026514-2040 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

010006-1440

BOLT

183

010010-2040

BOLT

183

010010-2200

BOLT

56, 58, 183

010206-1040

SOCKET HEAD BOLT

142, 183

010206-1240

SOCKET HEAD BOLT

183

010206-1640

SOCKET HEAD BOLT

183

010206-2040

SOCKET HEAD BOLT

142, 183

010206-4540

SOCKET HEAD BOLT

142, 183

010206-5540

SOCKET HEAD BOLT

142, 183

010206-6040

SOCKET HEAD BOLT

183

010208-1240

SOCKET HEAD BOLT

142, 183

010208-2040

SOCKET HEAD BOLT

142, 183

010208-2540

SOCKET HEAD BOLT

184

010235-1020

SOCKET HEAD BOLT

88, 184

011005-0840

SOCKET HEAD BOLT

184

011105-1220

SET SCREW

88, 184

012555-1040

SCREW

142, 184

012655-0860

SCREW

20, 184

013021-0040

NUT

184

013021-2120

NUT

142, 184

013030-5220

NUT

88, 184

013121-4140

NUT

142, 184

014011-2140

WASHER

185

014020-5190

WASHER

20, 184

014110-6440

SPRING WASHER

185

014111-0440

SPRING WASHER

185

015060-3680

PIN

142, 185

016809-0020

STEEL BALL

185

017211-0010

HOSE CLAMP

129, 185

017211-2010

HOSE CLAMP

129, 185

020006-1440

BOLT

142, 186

020365-1040

BOLT

142, 186

023641-2410

SPRING WASHER

142, 186

025805-1910

WOODRUFF KEY

186

026506-1040

GASKET

142, 186

026508-1140

GASKET

155, 156, 158, 160, 186

026510-1340

GASKET

138, 186

026512-1540

GASKET

139, 140, 186

026512-1640

GASKET

129, 186

026514-2040

GASKET

129, 186

OBSOLETE ＊: These parts are no longer available.

- 329 -

INDEX

027412-2440 ∼ 105763-1080 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

027412-2440

EYE BOLT

186

029001-2090

BOLT

187

029001-2220

BOLT

187

029001-2280

BOLT

187

029111-4050

PLUG

187

029111-8080

PLUG

116, 187

029300-6010

WASHER

142, 187

029300-6020

WASHER

142, 187

029300-6030

WASHER

142, 187

029300-6040

WASHER

142, 187

029301-2040

WASHER

187

029301-2260

WASHER

187

029301-5020

WASHER

142, 187

029711-2150

EYE

139, 140, 188

029711-2160

EYE

188

029711-2180

EYE

129, 188

029711-2240

EYE

188

029711-4190

EYE

188

029711-4420

EYE

129, 188

029731-2010

EYE BOLT

139, 140, 188

029731-2200

EYE BOLT

129, 188

029731-4080

EYE BOLT

188

029920-8020

CAP

188

029998-0640

SHIM

142

105763-0000

10NP TEST BENCH

10

105763-0010

10NP TEST BENCH

10

105763-0020

10NP TEST BENCH

10

105763-0040

10NP TEST BENCH

10

105763-0050

10NP TEST BENCH

10

105763-0060

10NP TEST BENCH

10

105763-0080

10NP TEST BENCH

10

105763-0090

10NP TEST BENCH

10

105763-0100

10NP TEST BENCH

10

105763-1000

10NP TEST BENCH

10

105763-1010

10NP TEST BENCH

10

105763-1020

10NP TEST BENCH

10

105763-1040

10NP TEST BENCH

10

105763-1050

10NP TEST BENCH

10

105763-1060

10NP TEST BENCH

10

105763-1080

10NP TEST BENCH

10


- 330 -

INDEX

105763-1090 ∼ 105780-8180 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

105763-1090

10NP TEST BENCH

10

105763-1100

10NP TEST BENCH

10

105764-0000

20NP TEST BENCH

10

105764-0010

20NP TEST BENCH

10

105764-0020

20NP TEST BENCH

10

105764-0040

20NP TEST BENCH

10

105764-0050

20NP TEST BENCH

10

105764-0060

20NP TEST BENCH

10

105764-0080

20NP TEST BENCH

10

105764-0090

20NP TEST BENCH

10

105764-0100

20NP TEST BENCH

10

105764-1000

20NP TEST BENCH

10

105764-1010

20NP TEST BENCH

10

105764-1020

20NP TEST BENCH

10

105764-1040

20NP TEST BENCH

10

105764-1050

20NP TEST BENCH

10

105764-1060

20NP TEST BENCH

10

105764-1080

20NP TEST BENCH

10

105764-1090

20NP TEST BENCH

10

105764-1100

20NP TEST BENCH

10

PIPING ASSEMBLY

190

＊

105765-1290

＊

105765-1350

ADJUSTMENT; VE KIT

190

105765-1370

TEST BENCH ATTACHMENTS

11, 189

105765-1380

ADJUSTMENT; VE KIT

11, 189

105765-1390

ADJUSTMENT; PES-K KIT

11, 190

105765-1400

ADJUSTMENT; PE-A KIT

11, 190

105765-1410

ADJUSTMENT; PE-P KIT

11, 190

105765-1420

ADJUSTMENT; PES-PD KIT

11, 190

105780-0000

NOZZLE

190

105780-0050

NOZZLE

190

105780-0060

NOZZLE

190

105780-0120

NOZZLE

191

105780-2080

NOZZLE HOLDER

191

105780-2090

NOZZLE HOLDER

191

105780-2140

NOZZLE HOLDER

191

105780-2150

NOZZLE HOLDER

191

105780-2190

NOZZLE HOLDER

191

105780-8130


108, 112, 114, 116, 191

105780-8140


102, 110, 112, 191

105780-8180


138, 139, 191

157845-6420


- 331 -

INDEX

105780-8190 ∼ 105781-0561 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

105780-8190


102, 124, 126, 140, 191

105780-8250


118, 120, 122, 191

＊

105781-0010

CLAMPING DEVICE

192

＊

105781-0050

FIXING STAND

192

FIXING STAND

166, 192

FIXING STAND

192

105781-0121

FIXING STAND

166, 192

105781-0160

FIXING STAND

192

105781-0170

FIXING STAND

192

105781-0180

FIXING STAND

110, 112, 192

＊

105781-0190

FIXING STAND

192

＊

105781-0200

FIXING STAND

192

FIXING STAND

167, 192

FIXING STAND

192

105781-0301

FIXING STAND

166, 193

105781-0361

FIXING STAND

172, 193

FIXING STAND

193

FIXING STAND

102, 115, 118, 166, 193

FIXING STAND

193

FIXING STAND

102, 110, 166, 193

FIXING STAND

193

FIXING STAND

102, 112, 167, 193

FIXING STAND

193

FIXING STAND

166, 167, 193

FIXING STAND

193

FIXING STAND

166, 193

FIXING STAND

194

FIXING STAND

166, 194

FIXING STAND

194

FIXING STAND

166, 194

FIXING STAND

194

FIXING STAND

167, 194

FIXING STAND

194

FIXING STAND

166, 194

FIXING STAND

194

FIXING STAND

167, 194

FIXING STAND

194

FIXING STAND

166, 194

FIXING STAND

195

FIXING STAND

107, 167, 195

105781-0051

105781-0051

＊

＊

105781-0120

105781-0121

105781-0201

105781-0201

＊

＊

105781-0300

105781-0420

105781-0301

105781-0421

105781-0421

＊

105781-0430

105781-0431

105781-0431

＊

105781-0450

105781-0451

105781-0451

＊

105781-0460

105781-0461

105781-0461

＊

105781-0470

105781-0471

105781-0471

＊

105781-0480

105781-0481

105781-0481

＊

105781-0510

105781-0511

105781-0511

＊

105781-0520

105781-0521

105781-0521

＊

105781-0530

105781-0531

105781-0531

＊

105781-0540

105781-0541

105781-0541

＊

105781-0550

105781-0551

105781-0551

＊

105781-0560 105781-0561

105781-0561


- 332 -

INDEX

105781-0580 ∼ 105781-4290 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

105781-0580

FIXING STAND

166, 195

105781-0590

FIXING STAND

166, 195

105781-0600

FIXING STAND

166, 195

105781-0610

FIXING STAND

102, 124, 126, 172, 195

105781-0620

FIXING STAND

105, 166, 195

105781-0630

FIXING STAND

166, 195

105781-0640

FIXING STAND

102, 120, 122, 166, 195

105781-0650

FIXING STAND

102, 166, 195

105781-0660

FIXING STAND

166, 195

105781-0670

FIXING STAND

108, 166, 195

105781-0680

FIXING STAND

114, 167, 196

105781-0690

FIXING STAND

166, 196

105781-0700

FIXING STAND

167, 196

105781-0710

FIXING STAND

167, 196

105781-0720

FIXING STAND

166, 196

105781-0730

FIXING STAND

102, 167, 196

105781-0740

FIXING STAND

120, 166, 196

105781-0750

FIXING STAND

120, 122, 166, 196

105781-0760

FIXING STAND

120, 166, 196

105781-0770

FIXING STAND

114, 166, 167, 196

105781-0780

FIXING STAND

115, 166, 196

105781-0790

FIXING STAND

166, 196

105781-0800

FIXING STAND

120, 166, 197

105781-0810

FIXING STAND

167, 197

105781-0820

FIXING STAND

118, 167, 197

105781-0830

FIXING STAND

122, 197

105781-0860

FIXING STAND

167, 197

105781-0870

FIXING STAND

197

105781-0880

FIXING STAND

197

＊

105781-4130

DRIVING STAND

197

＊

105781-4140

DRIVING STAND

197

＊

105781-4150

DRIVING STAND

197

＊

105781-4160

DRIVING STAND

197

＊

105781-4180

DRIVING STAND

197

＊

105781-4190

DRIVING STAND

198

＊

105781-4200

DRIVING STAND

198

＊

105781-4210

DRIVING STAND

198

＊

105781-4270

DRIVING STAND

198

＊

105781-4280

DRIVING STAND

198

＊

105781-4290

DRIVING STAND

198


- 333 -

INDEX

105781-4300 ∼ 105782-6340 OBSOLETE

PART NO.

＊

105781-4300

DRIVING STAND

198

105781-4320

DRIVING STAND

138, 139, 140, 198

105782-0121


128, 199

105782-0150


128, 199

105782-4020

MEASURING DEVICE

199

105782-4130

MEASURING DEVICE

33, 56, 58, 199

105782-4140

MEASURING DEVICE

36, 40, 48, 52, 199

105782-4200

MEASURING DEVICE

33, 56, 58, 199

105782-4210

MEASURING DEVICE

199

105782-4270

MEASURING DEVICE

107, 108, 112, 119

105782-4290

MEASURING DEVICE

114, 199

MEASURING DEVICE

199

＊

SUPERSEDED BY

PART NAME

PAGE

＊

105782-4320

＊

105782-4330

MEASURING DEVICE

199

105782-4340

MEASURING DEVICE

138, 200

105782-4351

MEASURING DEVICE

42, 200

105782-4360

MEASURING DEVICE

115, 200

105782-4370

MEASURING DEVICE

200

105782-4371

MEASURING DEVICE

118, 200

105782-4380

MEASURING DEVICE

36, 40, 45, 200

105782-4390

MEASURING DEVICE

120, 122, 200

105782-4410

MEASURING DEVICE

200

105782-4420

MEASURING DEVICE

106, 110, 200

105782-4430

MEASURING DEVICE

110, 200

105782-4440

MEASURING DEVICE

105, 139, 140, 200

105782-4470

MEASURING DEVICE

106, 200

105782-6030

MEASURING DEVICE

144, 145, 201

105782-6130

MEASURING DEVICE

110, 144, 145, 201

105782-6170

MEASURING DEVICE

124, 146, 147, 201

105782-6190

MEASURING DEVICE

201

105782-6200

MEASURING DEVICE

138, 139, 140, 201

105782-6220

MEASURING DEVICE

201

MEASURING DEVICE

201

105782-6240

MEASURING DEVICE

201

105782-6270

MEASURING DEVICE

201

105782-6280

MEASURING DEVICE

110, 201

MEASURING DEVICE

201

105782-6300

MEASURING DEVICE

201

105782-6310

MEASURING DEVICE

114, 202

105782-6331

MEASURING DEVICE

202

105782-6340

MEASURING DEVICE

114, 202

＊

＊

＊

105782-6230

105782-6290

105782-4440

105782-6170

105782-6383


- 334 -

INDEX

105782-6350 ∼ 105784-0520 OBSOLETE

PART NO.

SUPERSEDED BY

105782-6350

PART NAME

PAGE

MEASURING DEVICE

114, 115, 202

＊

105782-6360

105782-6383

MEASURING DEVICE

202

＊

105782-6370

105782-6383

MEASURING DEVICE

202

MEASURING DEVICE

102, 112, 118, 120, 122, 202

MEASURING DEVICE

202

105782-6391

MEASURING DEVICE

202

105782-6400

MEASURING DEVICE

202

105782-6420

MEASURING DEVICE

122, 202

105782-6450

MEASURING DEVICE

105, 202

105782-6460

MEASURING DEVICE

102, 202

105782-6470

MEASURING DEVICE

108, 203

105782-8160

MEASURING DEVICE

104, 124, 126, 203

105782-8190

MEASURING DEVICE

124, 203

105782-8250

MEASURING DEVICE

124, 203

105782-8260

MEASURING DEVICE

104, 124, 126, 203

105782-8270

CHECKER

22, 203

105782-8280

MANUAL CONTROLLER

22, 126, 203

105782-8290

MEASURING DEVICE

203

105783-0070

TIMING CHECKER

87, 203

105783-0090

SOLENOID VALVE

87, 203

105784-0110

COUPLING

18, 204

COUPLING

204

105784-0121

COUPLING

18, 204

105784-0130

COUPLING

18, 204

105784-0150

COUPLING

18, 204

105784-0160

COUPLING

18, 204

105784-0170

COUPLING

18, 204

105784-0180

COUPLING

18, 204

105784-0190

COUPLING

18, 204

105784-0200

COUPLING

204

105784-0210

DRIVING DEVICE

204

DRIVING DEVICE

204

COUPLING

18, 205

DRIVING DEVICE

205

COUPLING

18, 205

COUPLING

205

COUPLING

205

COUPLING

205

COUPLING

18, 205

COUPLING

205

105782-6383

＊

＊

＊

105782-6390

105784-0120

105784-0220

105782-6391

105784-0121

105784-0221

105784-0221

＊

105784-0230

105784-0231

105784-0231

＊

105784-0500

105784-0501

105784-0501

＊

105784-0510

105784-0511

105784-0511

＊

105784-0520

105784-0521


- 335 -

INDEX

105784-0521 ∼ 105785-2600 OBSOLETE

PART NO.

SUPERSEDED BY

105784-0521

＊

PART NAME

PAGE

COUPLING

18, 205

COUPLING

205

105784-0531

COUPLING

18, 205

105784-0540

COUPLING

18, 205

105784-0551

COUPLING

206

105784-0560

COUPLING

18, 206

105784-0570

COUPLING

206

105784-0580

COUPLING

18, 206

105784-0590

COUPLING

18, 206

105784-0600

COUPLING

18, 206

105784-0610

COUPLING

18, 206

105784-0620

COUPLING

18, 206

105784-0630

COUPLING

18, 206

105784-0640

COUPLING

18, 206

105784-0650

DRIVING DEVICE

18, 206

105784-1100


207

105784-1110


207

105785-0030

NOZZLE TESTER

13, 90, 208

105784-0530

105784-0531

＊

105785-0700

105785-5150

NOZZLE TESTER

208

＊

105785-0730

105785-5220

NOZZLE TESTER

208

＊

105785-0740

105785-5020

NOZZLE TESTER

208

＊

105785-0750

105785-5150

NOZZLE TESTER

208

＊

105785-0800

NOZZLE TESTER

208

＊

105785-0840

105785-5160

NOZZLE TESTER

208

＊

105785-0880

105785-5190

NOZZLE TESTER

208

＊

105785-0960

105785-5170

NOZZLE TESTER

209

＊

105785-0970

105785-5060

NOZZLE TESTER

209

＊

105785-0980

105785-5180

NOZZLE TESTER

209

＊

105785-0990

105785-5080

NOZZLE TESTER

209

＊

105785-1000

NOZZLE TESTER

209

＊

105785-1010

105785-5200

NOZZLE TESTER

209

＊

105785-1020

105785-5210

NOZZLE TESTER

209

＊

105785-1030

105785-5140

NOZZLE TESTER

209

＊

105785-1040

105785-5120

NOZZLE TESTER

210

＊

105785-1050

105785-5210

NOZZLE TESTER

210

＊

105785-1060

105785-5160

NOZZLE TESTER

210

＊

105785-1070

105785-5190

NOZZLE TESTER

210

105785-2010

NOZZLE TESTER

13, 210

＊

105785-2040

NOZZLE TESTER

210

＊

105785-2600

NOZZLE TESTER

210

105785-6180


- 336 -

INDEX

105785-2610 ∼ 105785-5060 OBSOLETE

PART NO.

SUPERSEDED BY

＊

105785-2610

105785-6010

＊

105785-2670

＊

105785-2700

＊

105785-2730

＊

105785-2750

＊

105785-2820

＊

105785-2830

＊

PART NAME

PAGE

NOZZLE TESTER

210

NOZZLE TESTER

210

NOZZLE TESTER

211

NOZZLE TESTER

211

NOZZLE TESTER

211

NOZZLE TESTER

211

105785-6150

NOZZLE TESTER

211

105785-2840

105785-6060

NOZZLE TESTER

211

＊

105785-2850

105785-6160

NOZZLE TESTER

211

＊

105785-2880

105785-6040

NOZZLE TESTER

211

＊

105785-2940

105785-6170

NOZZLE TESTER

211

＊

105785-2950

NOZZLE TESTER

211

＊

105785-2960

105785-6060

NOZZLE TESTER

211

＊

105785-2970

105785-6210

NOZZLE TESTER

211

＊

105785-2980

105785-6080

NOZZLE TESTER

212

＊

105785-2990

105785-6190

NOZZLE TESTER

212

＊

105785-3010

105785-6200

NOZZLE TESTER

212

＊

105785-3020

105785-6110

NOZZLE TESTER

212

＊

105785-3030

105785-6120

NOZZLE TESTER

212

＊

105785-3040

105785-6130

NOZZLE TESTER

212

＊

105785-3050

NOZZLE TESTER

212

＊

105785-3060

105785-5120

NOZZLE TESTER

212

＊

105785-3070

105785-6200

NOZZLE TESTER

212

＊

105785-3080

NOZZLE TESTER

212

105785-4050

NOZZLE TESTER

13, 212

105785-6020

105785-6180

＊

105785-4530

105785-7070

NOZZLE TESTER

213

＊

105785-4600

105785-7060

NOZZLE TESTER

213

＊

105785-4610

105785-7020

NOZZLE TESTER

213

＊

105785-4630

105785-7030

NOZZLE TESTER

213

＊

105785-4680

105785-7040

NOZZLE TESTER

213

＊

105785-4690

105785-7100

NOZZLE TESTER

213

＊

105785-4700

105785-7040

NOZZLE TESTER

213

＊

105785-4710

105785-7090

NOZZLE TESTER

213

＊

105785-5000

105785-5150

NOZZLE TESTER

213

＊

105785-5010

105785-5220

NOZZLE TESTER

213

＊

105785-5020

NOZZLE TESTER

213

＊

105785-5030

105785-5160

NOZZLE TESTER

213

＊

105785-5040

105785-5190

NOZZLE TESTER

214

＊

105785-5050

105785-5170

NOZZLE TESTER

214

＊

105785-5060

NOZZLE TESTER

214


- 337 -

INDEX

105785-5070 ∼ 105785-6210 OBSOLETE

PART NO.

SUPERSEDED BY

＊

105785-5070

105785-5180

＊

105785-5080

＊

105785-5090

＊

PART NAME

PAGE

NOZZLE TESTER

214

NOZZLE TESTER

214

105785-5200

NOZZLE TESTER

214

105785-5100

105785-5210

NOZZLE TESTER

214

＊

105785-5110

105785-5140

NOZZLE TESTER

214

＊

105785-5120

NOZZLE TESTER

214

105785-5130

NOZZLE TESTER

215

105785-5140

NOZZLE TESTER

215

105785-5150

NOZZLE TESTER

215

105785-5160

NOZZLE TESTER

215

105785-5170

NOZZLE TESTER

13, 215

105785-5180

NOZZLE TESTER

215

105785-5190

NOZZLE TESTER

216

105785-5200

NOZZLE TESTER

13, 90, 216

105785-5210

NOZZLE TESTER

216

105785-5220

NOZZLE TESTER

13, 216

105785-5230

NOZZLE TESTER

216

105785-5240

NOZZLE TESTER

216

NOZZLE TESTER

217

＊

105785-6000

＊

105785-6010

NOZZLE TESTER

217

＊

105785-6020

NOZZLE TESTER

217

＊

105785-6030

NOZZLE TESTER

217

＊

105785-6040

NOZZLE TESTER

217

＊

105785-6050

NOZZLE TESTER

217

＊

105785-6060

NOZZLE TESTER

217

＊

105785-6070

NOZZLE TESTER

217

＊

105785-6080

NOZZLE TESTER

217

＊

105785-6090

105785-6190

NOZZLE TESTER

217

＊

105785-6100

105785-6200

NOZZLE TESTER

217

＊

105785-6110

NOZZLE TESTER

217

＊

105785-6120

NOZZLE TESTER

218

＊

105785-6130

NOZZLE TESTER

218

105785-6140

NOZZLE TESTER

218

105785-6150

NOZZLE TESTER

218

105785-6160

NOZZLE TESTER

218

105785-6170

NOZZLE TESTER

218

105785-6180

NOZZLE TESTER

13, 218

105785-6190

NOZZLE TESTER

218

105785-6200

NOZZLE TESTER

218

105785-6210

NOZZLE TESTER

218

105785-6180

105785-6150

105785-6170

105785-6210


- 338 -

INDEX

105785-7000 ∼ 105796-0040 OBSOLETE

PART NO.

SUPERSEDED BY

＊

105785-7000

105785-7070

NOZZLE TESTER

219

＊

105785-7010

105785-7060

NOZZLE TESTER

219

＊

105785-7020

NOZZLE TESTER

219

＊

105785-7030

NOZZLE TESTER

219

＊

105785-7040

NOZZLE TESTER

219

105785-7060

NOZZLE TESTER

219

105785-7070

NOZZLE TESTER

13, 219

105785-7080

NOZZLE TESTER

219

105785-7090

NOZZLE TESTER

219

105785-7100

NOZZLE TESTER

219

105789-0010

CLEANING TOOLS

90, 220

105789-0500

ADJUSTING DEVICE

152, 220

105789-0520

ADJUSTING DEVICE

152, 220

105789-0540

ADJUSTING DEVICE

152, 220

105789-0560

ADJUSTING DEVICE

153, 221

105789-0570

ADJUSTING DEVICE

221

105789-0590

ADJUSTING DEVICE

154, 221

105789-0640

ADJUSTING DEVICE

158, 221

105789-0660

ADJUSTING DEVICE

158, 222

105789-0680

ADJUSTING DEVICE

156, 222

105789-0700

ADJUSTING DEVICE

156, 222

105789-0720

ADJUSTING DEVICE

160, 222

105790-5010

TOOL KIT

223

105790-5020

TOOL KIT

223

105790-5030

TOOL KIT

223

105790-5040

TOOL KIT

223

105790-5050

TOOL KIT

223

105790-5060

TOOL KIT

223

105790-5070

TOOL KIT

223

105790-5200

TOOL KIT

223

105792-0000

O-RING INSERTER

36, 224

105792-0030

EXTRACTOR

36, 44, 48, 52, 224

105792-0050

EXTRACTOR

42, 224

105794-0050

UNIVERSAL VISE

224

105794-0120

UNIVERSAL VISE

224

105796-0000

FIXING STAND

170, 225

＊

PART NAME

PAGE

＊

105796-0010

105796-0160

FIXING STAND

225

＊

105796-0020

105796-0170

FIXING STAND

225

FIXING STAND

170, 225

FIXING STAND

225

105796-0030

＊

105796-0040

105796-0180


- 339 -

INDEX

105796-0050 ∼ 157677-0120 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

105796-0050

FIXING STAND

170, 225

105796-0060

FIXING STAND

170, 225

105796-0070

FIXING STAND

170, 225

105796-0080

FIXING STAND

170, 225

105796-0090

FIXING STAND

170, 225

105796-0100

FIXING STAND

170, 225

105796-0110

FIXING STAND

170, 225

105796-0120

FIXING STAND

170, 226

105796-0130

FIXING STAND

170, 226

105796-0140

FIXING STAND

170, 226

105796-0150

FIXING STAND

118, 170, 226

105796-0160

FIXING STAND

170, 226

105796-0170

FIXING STAND

170, 226

105796-0180

FIXING STAND

170, 226

132204-0100

PLUG

114, 227

139514-0200

GASKET

129, 227

140402-2600

EYE BOLT

138, 227

156611-1900

COUPLING

142, 227

157626-3500

EYE

227

157636-9100

SOCKET HEAD BOLT

142, 227

157641-4020

TUBE ASSEMBLY

102, 124, 126, 227

157641-4720

JOINT ASSEMBLY

102, 124, 126, 227

157651-5900

COLLAR

108, 112, 227

157655-1020

MEASURING UNIT

176, 178, 228

157656-1020

MEASURING UNIT

174, 228

157656-2020

DISPLAY UNIT

174, 228

157671-0420

COMPUTER UNIT

176, 178, 228

157673-0020

MONITOR

176, 178, 228

157673-0100

CONSOLE

178, 228

157673-0200

DACRON TAPE

178, 228

157673-0300

DACRON TAPE

178, 228

157673-0400

BRACKET

178, 228

157673-0500

PLAIN WASHER

178, 228

157673-0600

HEXAGON NUT

178, 228

157674-0100

COVER

176, 178, 228

157674-0220

KEYBOARD

176, 178, 229

157675-0120

PRINTER

176, 178, 229

157676-0500

NUT

176, 229

157676-1100

BOLT

174, 229

157677-0120

EQUIPMENT WAGON

178, 229


- 340 -

INDEX

157677-0400 ∼ 157805-4920 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157677-0400

CONNECTING CABLE

176, 178, 229

157677-0700


176, 178, 229

157677-1800

CONNECTING CABLE

176, 229

157677-1900


176, 229

157677-2000


229

157677-2100


178, 229

157677-2200

FASTENING PLATE

176, 229

157677-2300

HOUSING

176, 230

157678-0200

RUBBER HOSE

174, 176, 178, 230

157681-4920

INLET UNION

176, 178, 230

157681-8200

PLAIN WASHER

176, 230

157681-8300

HEXAGON NUT

230

157682-0000

INLET-UNION SCREW

176, 178, 230

157682-0100

FLAT SEAL RING

176, 178, 230

157682-0300

CLOSING NIPPLE

176, 178, 230

157682-0400

O-RING

176, 178, 230

157682-0500

O-RING

176, 178, 230

157682-1900


176, 178, 230

157682-2300

CABLE STRAP

176, 230

157682-2400

CONNECTION CABLE

178, 231

157682-2900

CHANGEOVER SET

176, 178, 231

157682-3000

CONNECTING CABLE

176, 231

157683-0000

MEASURING CYLINDER

174, 231

157683-0100

MEASURING CYLINDER

174, 231

＊

157805-0220

157808-0020

INJECTION PIPE

232

＊

157805-0320

157808-0120

INJECTION PIPE

232

＊

157805-0520

157808-0220

INJECTION PIPE

232

＊

157805-1120

157808-0320

INJECTION PIPE

232

＊

157805-1720

157808-0420

INJECTION PIPE

232

＊

157805-2020

157808-0520

INJECTION PIPE

232

＊

157805-2320

157808-1220

INJECTION PIPE

232

＊

157805-2520

157808-0720

INJECTION PIPE

232

＊

157805-2620

157808-0820

INJECTION PIPE

232

＊

157805-3320

157808-0920

INJECTION PIPE

232

＊

157805-3820

157808-1020

INJECTION PIPE

232

＊

157805-3920

157808-1120

INJECTION PIPE

232

＊

157805-4420

157808-1220

INJECTION PIPE

233

＊

157805-4720

157808-1320

INJECTION PIPE

233

＊

157805-4820

157808-1420

INJECTION PIPE

233

＊

157805-4920

157808-1520

INJECTION PIPE

233


- 341 -

INDEX

157805-5020 ∼ 157808-0920 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

＊

157805-5020

157808-1620

INJECTION PIPE

233

＊

157805-5120

157808-1720

INJECTION PIPE

233

＊

157805-5220

157808-1820

INJECTION PIPE

233

＊

157805-5320

157808-1920

INJECTION PIPE

233

＊

157805-5420

157808-2020

INJECTION PIPE

233

＊

157805-5520

157808-2120

INJECTION PIPE

233

＊

157805-5620

157808-2220

INJECTION PIPE

233

＊

157805-5720

157808-2320

INJECTION PIPE

233

＊

157805-5820

157808-2420

INJECTION PIPE

234

＊

157805-5920

157808-2520

INJECTION PIPE

234

＊

157805-6020

157808-2620

INJECTION PIPE

234

＊

157805-6120

157808-2720

INJECTION PIPE

234

＊

157805-6220

157808-2820

INJECTION PIPE

234

＊

157805-6320

157808-2920

INJECTION PIPE

234

＊

157805-6420

157808-3020

INJECTION PIPE

234

＊

157805-6520

157808-3120

INJECTION PIPE

234

＊

157805-6620

157808-3220

INJECTION PIPE

234

＊

157805-6720

157808-3320

INJECTION PIPE

234

＊

157805-6820

157808-3420

INJECTION PIPE

234

＊

157805-6920

157808-3520

INJECTION PIPE

234

＊

157805-7020

157808-3620

INJECTION PIPE

235

＊

157805-7120

157808-3720

INJECTION PIPE

235

＊

157805-7320

157808-3820

INJECTION PIPE

235

＊

157805-7420

157808-3920

INJECTION PIPE

235

＊

157805-7520

157808-4020

INJECTION PIPE

235

＊

157805-7720

157808-4120

INJECTION PIPE

235

＊

157805-7820

157808-4220

INJECTION PIPE

235

＊

157805-7920

157808-4320

INJECTION PIPE

235

＊

157805-8020

157808-4420

INJECTION PIPE

235

＊

157805-9420

157808-4520

INJECTION PIPE

235

＊

157805-9520

157808-4620

INJECTION PIPE

235

157808-0020

INJECTION PIPE

162, 236

157808-0120

INJECTION PIPE

162, 236

157808-0220

INJECTION PIPE

102, 110, 162, 236

157808-0320

INJECTION PIPE

162, 236

157808-0420

INJECTION PIPE

162, 236

157808-0520

INJECTION PIPE

114, 115, 162, 236

157808-0720

INJECTION PIPE

162, 236

157808-0820

INJECTION PIPE

162, 236

157808-0920

INJECTION PIPE

105, 106, 110, 138, 139, 140, 162, 236


- 342 -

PAGE

INDEX

157808-1020 ∼ 157811-0520 OBSOLETE

＊

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157808-1020

INJECTION PIPE

162, 236

157808-1120

INJECTION PIPE

162, 236

157808-1220

INJECTION PIPE

162, 237

157808-1320

INJECTION PIPE

162, 237

157808-1420

INJECTION PIPE

162, 237

157808-1520

INJECTION PIPE

162, 237

157808-1620

INJECTION PIPE

162, 237

157808-1720

INJECTION PIPE

162, 237

157808-1820

INJECTION PIPE

162, 237

157808-1920

INJECTION PIPE

162, 237

157808-2020

INJECTION PIPE

162, 237

157808-2120

INJECTION PIPE

162, 237

157808-2220

INJECTION PIPE

162, 237

157808-2320

INJECTION PIPE

162, 237

157808-2420

INJECTION PIPE

162, 237

157808-2520

INJECTION PIPE

162, 238

157808-2620

INJECTION PIPE

162, 238

157808-2720

INJECTION PIPE

162, 238

157808-2820

INJECTION PIPE

162, 238

157808-2920

INJECTION PIPE

162, 238

157808-3020

INJECTION PIPE

162, 238

157808-3120

INJECTION PIPE

163, 238

157808-3220

INJECTION PIPE

163, 238

157808-3320

INJECTION PIPE

163, 238

157808-3420

INJECTION PIPE

163, 238

157808-3520

INJECTION PIPE

163, 238

157808-3620

INJECTION PIPE

163, 238

157808-3720

INJECTION PIPE

163, 239

157808-3820

INJECTION PIPE

102, 124, 126, 163, 239

157808-3920

INJECTION PIPE

163, 239

157808-4020

INJECTION PIPE

163, 239

157808-4120

INJECTION PIPE

163, 239

157808-4220

INJECTION PIPE

163, 239

157808-4320

INJECTION PIPE

163, 239

157808-4420

INJECTION PIPE

163, 239

157808-4520

INJECTION PIPE

102, 112, 118, 120, 122, 163, 239

157808-4620

INJECTION PIPE

108, 112, 163, 239

157811-0321

FLANGE

170, 240

157811-0421

FLANGE

170, 240

FLANGE

240

157811-0520

157811-0521


- 343 -

INDEX

157811-0521 ∼ 157820-1520 OBSOLETE

PART NO.

SUPERSEDED BY

157811-0521

PART NAME

PAGE

FLANGE

170, 240

FLANGE

240

157811-0621

FLANGE

110, 170, 240

157811-0721

FLANGE

110, 170, 240

157811-0821

FLANGE

110, 170, 240

FLANGE

240

157811-0921

FLANGE

112, 170, 240

157811-1021

FLANGE

170, 240

157811-2421

FLANGE

112, 170, 240

157811-2521

FLANGE

112, 170, 172, 240

FLANGE

241

157811-2621

FLANGE

110, 170, 173, 240

157811-7320

FLANGE

170, 241

157814-1000

BUSH

142, 241

157815-9600

SCREW

142, 241

157816-7120

CAMSHAFT

142, 241

157816-7220

CAMSHAFT

142, 241

157816-9200

CONTROL RACK

142, 241

157817-0800

COLLAR

142, 241

157817-1000

CONNECTOR

142, 241

157817-1100

CONNECTOR

142, 241

157817-1200

COLLAR

142, 242

157817-1700

COVER

142, 242

157817-1800

SPACER

142, 242

157817-2020

HOLDER

142, 242

157817-2100

HOLDER

140, 142, 242

157817-2200

HOLDER

142, 242

157817-2300

HOLDER

142, 242

157817-2400

STAND

142, 242

157817-2500

HOLDER

142, 242

157817-2600

HOLDER

142, 242

157817-2720

HOLDER

242

157817-2820

CONNECTOR

140, 242

157817-3120

GAUGE

140, 243

157817-3320

HOLDER

140, 243

157817-3420

HOLDER

243

157817-3520

HOLDER

140, 243

157817-3620

GAUGE

140, 243

＊

157820-0120

AIR PUMP

243

＊

157820-1520

MANOMETER

243

＊

＊

＊

157811-0620

157811-0920

157811-2620

157811-0621

157811-0921

157811-2621


- 344 -

INDEX

157820-1720 ∼ 157829-7620 OBSOLETE

PART NO.

＊

157820-1720

JOINT

243

157820-6100

TUBE

20, 243

＊

157820-8400

VACUUM GAUGE

243

＊

157820-8500

PRESSURE GAUGE

243

157820-9120

EYE

20, 243

157820-9220

HOSE JOINT

20, 244

157820-9400

VACUUM GAUGE

244

157820-9520

CYLINDER ASSY

20, 244

157820-9620

BRACKET ASSY

244

157821-0021

BRACKET ASSY

20, 244

＊

157821-0620

PRESSURE GAUGE

244

＊

157821-0720

VACUUM GAUGE

244

＊

157821-0800

VACUUM GAUGE

244

157821-4500

VACUUM PUMP

21, 244

157821-6900

PRESSURE GAUGE

21, 244

157821-7420

PRESSURE GAUGE

20, 244

157821-7620

VACUUM GAUGE

20, 244

157825-3900

PLATE

40, 42, 245

157827-3320

LEVER

105, 245

157827-3520

LEVER

105, 245

157827-6220

ADAPTER

245

157827-6320

ADAPTER

245

157827-6520

ADAPTER

245

157827-6720

ADAPTER

245

157827-6820

CONNECTOR

245

157827-8720


133, 245

157827-8820


133, 245

157827-8920


133, 245

157828-7100

PLATE

246

157828-7200

PLATE

42, 246

157829-0420

MEASURING DEVICE

56, 28, 246

157829-0720

INSERTER

56, 246

157829-0820

ADJUSTING DEVICE

104, 124, 126, 246

157829-1100

BLOCK GAUGE

56, 246

157829-3520

MEASURING DEVICE

56, 124, 246

EXTRACTOR

246

157829-5220

INSERTER DEVICE

104, 124, 126, 246

157829-5420

FEED PUMP HOLDER

56, 58, 246

157829-7520

BLOCK GAUGE

56, 246

157829-7620

BLOCK GAUGE

56, 60, 246

＊＊

＊

157829-4620

SUPERSEDED BY

157928-2920

PART NAME


- 345 -

PAGE

INDEX

157829-8100 ∼ 157842-9600 OBSOLETE

PART NO.

SUPERSEDED BY

157829-8100

＊

＊

＊＊＊

＊

PART NAME

PAGE

ADAPTER

247

ADJUSTING DEVICE

247

157829-8621

ADJUSTING DEVICE

56, 247

157829-8820

CONNECTOR

134, 136, 247

157829-9700

GUIDE PIN

60, 247

157830-3320

TIMING CHECKER

16, 247

157830-3420

SENSOR

16, 247

157830-3520

LAMP

16, 247

157840-0900

LEVER

110, 112, 114, 115, 120, 122, 248

FLANGE

248

157840-4020

COUPLING

112, 248

157841-8500

EYE

129, 248

157841-8720

CONNECTOR

136, 248

HOLDER

248

157841-9201

HOLDER

56, 248

157842-0900

LEVER

248

157842-3300

COUPLING

248

COUPLING

248

157842-3401

COUPLING

248

157842-3500

COUPLING

248

COUPLING

249

COUPLING

104, 124, 126, 249

157829-8620

157840-3620

157841-9200

157842-3400

157842-4420

157829-8621

157811-7320

157841-9201

157842-3401

157842-4421

157842-4421

＊

157842-4520

157842-4522

COUPLING

249

＊

157842-4521

157842-4522

COUPLING

249

COUPLING

104, 124, 249

COUPLING

249

157842-4621

COUPLING

104, 112, 124, 126, 249

157842-5220

HOLDER

16, 249

157842-5320

POINTER

16, 18, 249

157842-5400

POINTER

16, 18, 249

157842-5520

POINTER

16, 18, 249

157842-5600

POINTER

16, 18, 249

157842-5700

POINTER

16, 18, 250

157842-5800

POINTER

16, 18, 250

157842-5920

HOLDER

16, 249

157842-4522

＊

157842-4620

157842-4621

＊

157842-6220

157842-6222

COUPLING

250

＊

157842-6221

157842-6222

COUPLING

250

157842-6222

COUPLING

40, 49, 52, 112, 114, 250

157842-8600

SCREW

87, 250

157842-9600

SCREW

87, 250


- 346 -

INDEX

157843-2320 ∼ 157844-5820 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157843-2320

COUPLING

250

157843-2420

COUPLING

250

157843-2500

COUPLING

250

＊

157843-2720

157843-2722

COUPLING

251

＊

157843-2721

157843-2722

COUPLING

251

157843-2722

COUPLING

40, 44, 114, 251

157843-3020

COUPLING

251

COUPLING

251

157843-3121

COUPLING

251

157843-3201

COUPLING

114, 251

157843-3320

COUPLING

122, 251

157843-6520

COUPLING

105, 251

157843-6620

COUPLING

102, 110, 251

157843-6720

COUPLING

102, 110, 251

157843-6820

COUPLING

102, 120, 122, 251

157843-6920

COUPLING

118, 252

157843-8120

COUPLING

110, 115, 118, 120, 252

157843-8821

COUPLING

42, 115, 252

157844-0320

HOLDER ASSEMBLY

124, 253

157844-0900

PIN

253

157844-1020

HOLDER

56, 58, 253

157844-1420

CONNECTOR

136, 253

157844-1520

CONNECTOR

136, 253

157844-1620

CONNECTOR

253

157844-4220

COVER

60, 253

＊

157843-3120

157843-3121

＊

157844-4400

157845-6200

EXTRACTOR

253

＊

157844-4500

157844-4501

UNION

253

157844-4501

ADAPTER

129, 253

157844-4600

DUMMY BOLT

253

157844-4720

HOSE JOINT

253

157844-4820

HOSE JOINT

129, 254

157844-4900

HOSE

129, 254

157844-5000

HOSE

254

VE PIPING ASSEMBLY

254

157844-5320

CONNECTOR

136, 254

157844-5420

CONNECTOR

136, 254

157844-5520

CONNECTOR

136, 254

157844-5620

CONNECTOR

136, 254

157844-5720

CONNECTOR

136, 254

157844-5820

CONNECTOR

136, 254

＊

157844-5120

157845-6520


- 347 -

INDEX

157844-5920 ∼ 157845-5220 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157844-5920

CONNECTOR

136, 254

157844-6020

CONNECTOR

134, 136, 254

157844-6120

CONNECTOR

134, 255

157844-6520

WIRE HARNESS

131, 255

157844-6620

WIRE HARNESS

131, 255

157844-6720

WIRE HARNESS

131, 255

157844-6821

WIRE HARNESS

131, 255

157844-7021

WIRE HARNESS

131, 255

157844-7121

WIRE HARNESS

131, 255

157844-7221

WIRE HARNESS

131, 255

157844-7420

WIRE HARNESS

131, 255

157844-7520

WIRE HARNESS

120, 132, 255

157844-7620

WIRE HARNESS

132, 255

157844-7720

WIRE HARNESS

132, 255

157844-7820

WIRE HARNESS

132, 256

157844-8120

WIRE HARNESS

131, 256

157844-8620

WIRE HARNESS

131, 256

157844-8720

WIRE HARNESS

133, 256

157844-8820

WIRE HARNESS

133, 256

157844-8921

WIRE HARNESS

132, 256

157844-9021

WIRE HARNESS

132, 256

157844-9120

CONNECTOR

136, 256

157844-9320

CONNECTOR

136, 256

157844-9420

CONNECTOR

136, 256

157844-9520

CONNECTOR

136, 256

157844-9720

CONNECTOR

256

157844-9820

CONNECTOR

136, 257

157844-9920

CONNECTOR

136, 257

157845-0020

WIRE HARNESS

133, 257

157845-1420

CONNECTOR

136, 257

157845-2322


257

157845-2422


257

157845-3220

CONNECTOR

136, 257

157845-3320

CONNECTOR

136, 257

157845-4620

BLOCK

257

157845-4720

BLOCK

257

157845-4920

CONNECTOR

136, 257

157845-5020

CONNECTOR

136, 258

157845-5120

CONNECTOR

136, 258

157845-5220

CONNECTOR

136, 258


- 348 -

INDEX

157845-5520 ∼ 157846-3420 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157845-5520

VE PIPING ASSEMBLY

104, 258

157845-5600

JOINT

258

157845-5720

CONNECTOR

136, 258

157845-5820

CONNECTOR

136, 258

157845-5920

CONNECTOR

136, 258

157845-6020

CONNECTOR

136, 258

157845-6100

BRACKET

126, 258

157845-6200

EXTRACTOR

60, 258

157845-6320

PIPING ASSEMBLY

126, 259

157845-6420

PIPING ASSEMBLY

259

157845-6520

PIPING ASSEMBLY

259

157845-7220

CONNECTOR

136, 259

157845-7720

MEASURING DEVICE

259

157845-8520

CONNECTOR

136, 259

157845-8800

JOINT

259

157846-0020

WIRE HARNESS

120, 132, 260

157846-0120

WIRE HARNESS

120, 132, 260

157846-0220

WIRE HARNESS

120, 133, 260

157846-0320

WIRE HARNESS

133, 260

157846-0420

WIRE HARNESS

120, 133, 260

157846-0620

WIRE HARNESS

132, 260

157846-0720

WIRE HARNESS

131, 260

157846-0820

WIRE HARNESS

131, 260

157846-0920

WIRE HARNESS

133, 260

157846-1020

WIRE HARNESS

120, 132, 260

157846-1221

WIRE HARNESS

132, 260

157846-1320

WIRE HARNESS

133, 260

157846-1420

WIRE HARNESS

120, 133, 261

157846-1520

WIRE HARNESS

130, 261

157846-1620

WIRE HARNESS

130, 261

157846-1720

WIRE HARNESS

130, 261

157846-1920

WIRE HARNESS

120, 132, 261

157846-2020

WIRE HARNESS

120, 122, 133, 261

157846-2120

WIRE HARNESS

120, 133, 261

157846-2220

WIRE HARNESS

120, 132, 261

157846-2820

WIRE HARNESS

131, 261

157846-3020

WIRE HARNESS

122, 261

157846-3220

WIRE HARNESS

131, 261

157846-3320

WIRE HARNESS

120, 132, 261

157846-3420

WIRE HARNESS

120, 133, 262


- 349 -

INDEX

157846-3620 ∼ 157856-6220 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157846-3620

WIRE HARNESS

122, 262

157846-3720

WIRE HARNESS

122, 132, 262

157846-3820

WIRE HARNESS

133, 262

157846-3920

WIRE HARNESS

132, 262

157846-4020

WIRE HARNESS

133, 262

157846-4120

WIRE HARNESS

130, 262

157846-4220

WIRE HARNESS

130, 262

157846-4320

WIRE HARNESS

133, 262

157846-4420

WIRE HARNESS

130, 262

157846-4520

WIRE HARNESS

262

157846-4620

WIRE HARNESS

122, 262

157846-5120

WIRE HARNESS

149, 263

157846-5220

WIRE HARNESS

149, 263

157846-5320

WIRE HARNESS

149, 263

157846-5420

WIRE HARNESS

149, 263

157846-5520

WIRE HARNESS

149, 263

157846-5620

WIRE HARNESS

263

157847-0220

COUPLING

122, 263

157847-0420

COUPLING

122, 263

157847-0520

COUPLING

122, 263

157847-0620

COUPLING

122, 263

157856-0020

INJECTION PIPE

14, 264

157856-0220

INJECTION PIPE

14, 264

157856-0520

INJECTION PIPE

13, 14, 90, 264

157856-4420

INJECTION PIPE

13, 14, 264

157856-4620

INJECTION PIPE

14, 264

157856-4720

INJECTION PIPE

14, 264

157856-5020

INJECTION PIPE

14, 264

157856-5120

INJECTION PIPE

14, 264

157856-5220

INJECTION PIPE

14, 264

157856-5320

INJECTION PIPE

14, 264

157856-5420

INJECTION PIPE

13, 14, 264

157856-5520

INJECTION PIPE

13, 14, 264

157856-5620

INJECTION PIPE

13, 14, 265

157856-5720

INJECTION PIPE

13, 14, 265

157856-5820

INJECTION PIPE

14, 265

157856-5920

INJECTION PIPE

14, 265

157856-6020

INJECTION PIPE

14, 265

157856-6120

INJECTION PIPE

14, 265

157856-6220

INJECTION PIPE

14, 265


- 350 -

INDEX

157856-6320 ∼ 157890-2300 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157856-6320

INJECTION PIPE

13, 14, 90, 265

157856-6420

INJECTION PIPE

14, 265

157856-6520

INJECTION PIPE

14, 265

157856-6620

INJECTION PIPE

14, 265

157856-7920

INJECTION PIPE

14, 265

157856-8120

INJECTION PIPE

15, 266

157856-8820

INJECTION PIPE

15, 266

157856-9020

INJECTION PIPE

15, 266

157856-9320

INJECTION PIPE

15, 266

157856-9420

INJECTION PIPE

15, 266

157856-9620

INJECTION PIPE

15, 266

157856-9720

INJECTION PIPE

15, 266

157856-9820

INJECTION PIPE

15, 266

157856-9920

INJECTION PIPE

15, 266

157857-3820

HOLDER ASSY

266

157858-0120

INJECTION PIPE

15, 267

157858-0220

INJECTION PIPE

15, 267

157858-0320

INJECTION PIPE

15, 267

157858-0420

INJECTION PIPE

15, 267

157858-0520

INJECTION PIPE

15, 267

157858-0620

INJECTION PIPE

15, 267

157858-0720

INJECTION PIPE

13, 15, 267

157858-0820

INJECTION PIPE

15, 267

157858-0920

INJECTION PIPE

15, 267

157858-1020

INJECTION PIPE

15, 267

157858-1120

INJECTION PIPE

15, 267

157858-1220

INJECTION PIPE

15, 267

157858-1320

INJECTION PIPE

15, 268

157858-1420

INJECTION PIPE

15, 268

157858-1520

INJECTION PIPE

15, 268

157858-1620

INJECTION PIPE

15, 268

157890-1100

BRUSH

30, 269

157890-1220

SCRAPER

30, 269

157890-1400

CLEANING BAR

30, 269

157890-1500

SCRAPER

30, 269

157890-1600

SCRAPER

30, 269

157890-2100

BAR

30, 269

157890-2120

NEEDLE CLEANER

30, 269

157890-2200

BAR

30, 269

157890-2300

BAR

30, 269


- 351 -

INDEX

157890-2400 ∼ 157892-2100 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157890-2400

BAR

30, 269

157890-2500

BAR

30, 269

157890-3120

HOLDER

30, 269

157890-6200

SCRAPER

30, 154, 155, 270

157890-6300

SCRAPER

270

157890-6320

SCRAPER

30, 154, 155, 270

157891-3120

WIRE

30, 270

157891-3220

WIRE

30, 270

157891-3320

WIRE

30, 270

157891-3420

WIRE

30, 270

157891-3520

WIRE

30, 270

157891-3620

WIRE

30, 270

157891-3720

WIRE

30, 270

157891-3820

WIRE

30, 270

157891-3920

WIRE

30, 270

157891-4120

WIRE

30, 271

157891-4220

WIRE

30, 271

157891-4320

WIRE

30, 271

157891-4420

WIRE

30, 271

157891-4520

WIRE

30, 271

157891-4620

WIRE

30, 271

157891-4720

WIRE

30, 271

157891-4820

WIRE

30, 271

157891-4920

WIRE

30, 271

157892-0100

NOZZLE GUIDE

90, 272

157892-0220

ADJUSTING DEVICE

152, 153, 272

157892-1000

NUT

156, 158, 160, 272

157892-1100

PIN

152, 153, 272

157892-1200

PIN

152, 153, 272

157892-1320

CONNECTOR

152, 153, 272

157892-1400

RETAINING NUT

272

157892-1420

RETAINING NUT

152, 272

157892-1500

GASKET

152, 153, 156, 158, 273

157892-1600

PLUG

155, 156, 158, 160, 272

157892-1800

BASE

152, 153, 272

157892-1900

RETAINING NUT

272

157892-1920

RETAINING NUT

152, 173

157892-2000

RETAINING NUT

273

157892-2020

RETAINING NUT

153, 173

157892-2100

NOZZLE GUIDE

273


- 352 -

INDEX

157892-2220 ∼ 157892-6400 OBSOLETE

＊

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157892-2220

ADJUSTING DEVICE

154, 173

157892-3000

PIN

154, 173

157892-3100

RETAINING NUT

155, 273

157892-3120

RETAINING NUT

155, 273

157892-3200

GASKET

155, 160, 173

157892-3300

BASE

154, 173

157892-3400

CONNECTOR

273

157892-3420

CONNECTOR

273

157892-3500

PIN

155, 274

157892-3620

CONNECTOR

155, 274

157892-3700

SHIM

274

157892-3800

SHIM

274

157892-3900

SHIM

274

157892-4000

RETAINING NUT

156, 158, 274

157892-4020

RETAINING NUT

156, 158, 274

157892-4100

HOLDER

156, 158, 274

ADJUSTING DEVICE

274

157892-4121

ADJUSTING DEVICE

156, 158, 274

157892-4200

PIN

156, 274

157892-4300

PIN

156, 274

157892-4400

HOLDER

156, 158, 275

157892-4420

ADJUSTING DEVICE

156, 158, 275

157892-4700

PIN

156, 158, 275

157892-5000

HOLDER

160, 275

157892-5020

ADJUSTING DEVICE

160, 275

157892-5100

RETAINING NUT

160, 275

157892-5120

RETAINING NUT

160, 275

157892-5200

PIN

160, 275

157892-5300

PIN

158, 275

157892-5400

HOLDER

156, 275

157892-5500

PIN

158, 275

157892-5600

PIN

275

157892-5700

PIN

158, 160, 276

157892-5800

HOLDER

276

157892-5920

ADJUSTING DEVICE

276

157892-6000

PIN

276

157892-6100

PIN

276

157892-6200

PIN

276

157892-6300

PIN

276

157892-6400

PIN

276

157892-4120

157892-4121


- 353 -

INDEX

157892-6500 ∼ 157913-5320 OBSOLETE

＊

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157892-6500

PIN

276

157892-6600

PIN

276

157892-6700

HOLDER

276

157892-6720

ADJUSTING DEVICE

276

157892-6800

HOLDER

277

157892-6820

ADJUSTING DEVICE

277

157892-6900

PIN

277

157892-7000

PIN

277

157892-7100

PIN

277

157892-7200

PIN

277

157892-7300

PIN

277

157905-0120

TOOL BOX

72, 79

157905-0220

TOOL BOX

73

157905-0320

TOOL BOX

74

157910-0300

RATCHET HANDLE

32

157910-0400

HANDLE

114

157910-1120

L-SHAPED HANDLE

32, 37, 42, 80, 81, 82, 83, 278

157910-5100

PIN

278

157911-0100

SPANNER

106, 110, 278

157911-0200

SPANNER

114, 278

157911-0300

SPANNER

105, 278

157911-2100

SPANNER

32, 278

157911-2200

SPANNER

278

157911-2300

SPANNER

278

157911-8100

WRENCH

156, 278

157912-2000

SPANNER

279

157912-2100

SPANNER

114, 279

157912-2200

SPANNER

114, 279

157912-2320

SPANNER

44, 120, 279

157912-2620

WRENCH

33, 279

157912-2720

WRENCH

33, 37, 44, 48, 279

157912-2820

WRENCH

37, 44, 48, 279

157912-2900

SPANNER

45, 49, 52, 279

157913-0100

BOX WRENCH

32, 44, 49, 52, 120, 279

157913-3120

BOX WRENCH

32, 144, 145, 279

157913-3220

BOX WRENCH

279

157913-3520

WRENCH

62, 64, 67, 144, 145, 146, 279

157913-3620

WRENCH

62, 146, 280

157913-4120

WRENCH

145, 280

WRENCH

280

157913-5320

157913-5321


- 354 -

INDEX

157913-5321 ∼ 157915-0720 OBSOLETE

PART NO.

SUPERSEDED BY

157913-5321

PART NAME

PAGE

WRENCH

62, 146, 280

＊

157913-5400

157913-5402

WRENCH

280

＊

157913-5401

157913-5402

WRENCH

280

157913-5402

WRENCH

62, 146, 280

157913-5620

SCREWDRIVER

118, 280

157913-6000

WRENCH

44, 48, 52, 280

157913-6220

WRENCH

64, 67, 147, 280

157913-6720

WRENCH

64, 67, 147, 280

157913-6920

WRENCH

147, 280

157913-7000

SOCKET WRENCH

56, 58, 281

157913-7120

BOX WRENCH

144, 145, 281

157913-7220

WRENCH

64, 67, 147, 281

157914-0100

SOCKET WRENCH

32, 72, 82, 281

157914-0200

SOCKET WRENCH

32, 36, 281

157914-0300

SOCKET WRENCH

32, 36, 80, 81, 83, 281

157914-0400

SOCKET WRENCH

281

157914-0500

SOCKET WRENCH

32, 36, 42, 45, 48, 52, 156, 158, 281

157914-0800

SOCKET WRENCH

42, 281

157914-0900

SOCKET WRENCH

33, 37, 281

157914-1100

SOCKET WRENCH

56, 58, 281

157914-1400

SOCKET WRENCH

40, 144, 281

157914-1500

SOCKET WRENCH

61, 77, 282

157914-1700

SOCKET WRENCH

40, 42, 282

157914-2000

SOCKET WRENCH

40, 282

157914-2400

SOCKET WRENCH

33, 62, 84, 282

157914-2500

SOCKET WRENCH

56, 58, 282

SOCKET WRENCH

282

157914-2700

SOCKET WRENCH

56, 282

157914-2800

SOCKET WRENCH

152, 153, 156, 158, 282

157914-2900

SOCKET WRENCH

61, 282

157914-3100

SOCKET WRENCH

61, 282

157914-3200

SOCKET WRENCH

151, 282

157914-3300

SOCKET WRENCH

151, 282

157914-3400

SOCKET WRENCH

53, 283

157914-3500

SOCKET WRENCH

52, 283

157915-0100

WRENCH

32, 37, 62, 64, 67, 68, 69, 283

157915-0200

WRENCH

37, 283

157915-0300

WRENCH

32, 37, 40, 42, 283

157915-0500

WRENCH

283

157915-0720

WRENCH

146, 147, 283

＊

157914-2600

157913-7000


- 355 -

INDEX

157915-2320 ∼ 157916-9520 OBSOLETE

＊

＊

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157915-2320

BOX SPANNER

77, 283

157915-2520

BOX SPANNER

77, 283

157915-2620

ADJUSTING DEVICE

56, 283

157915-4221

WRENCH

32, 283

157915-6320

WRENCH

40, 283

157915-6500

SPECIAL WRENCH

36, 44, 284

WRENCH

284

157915-8101

SOCKET WRENCH

61, 284

157915-8200

SOCKET WRENCH

61, 284

157915-8420

ADJUSTING DEVICE

284

157915-8500

WRENCH

284

157915-8600

WRENCH

284

157915-8700

WRENCH

45, 49, 52, 125, 284

157915-8800

WRENCH

45, 49, 52, 120, 284

157915-8900

WRENCH

45, 49, 53, 120, 284

157915-9000

WRENCH

44, 48, 52, 284

157915-9100

WRENCH

53, 284

157916-0100

BOX SPANNER

102, 110, 285

157916-0200

BOX SPANNER

102, 110, 112, 285

157916-0400

BOX SPANNER

112, 114, 115, 285

157916-2420

WRENCH

285

157916-2620

WRENCH

32, 144, 145, 285

157916-2800

BOX WRENCH

36, 77, 285

157916-2900

BOX WRENCH

37, 77, 285

157916-3020

WRENCH

86, 285

157916-4320

HANDLE

73, 285

157916-4620

SPANNER

86, 285

157916-4821

WRENCH

36, 40, 42, 44, 87, 285

157916-5020

SPANNER

74, 285

157916-5200

PIPE

74, 286

157916-5320

SPANNER

75, 77, 286

157916-5420

SPANNER

32, 48, 52, 286

157916-5520

SPANNER

76, 286

157916-5720

WRENCH

78, 286

157916-6120

BAND SPANNER

72, 79, 286

157916-6620

BAND

86, 286

157916-7320

BAND SPANNER

86, 286

157916-8220

WRENCH

102, 110, 112, 114, 115, 120, 122, 286

157916-8320

WRENCH

77, 286

157916-9520

SPECIAL WRENCH

36, 286

157915-8100

157915-8101


- 356 -

INDEX

157917-0200 ∼ 157922-3420 OBSOLETE

＊

＊＊

＊

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157917-0200

HANDLE

287

157917-0320

FLANGE ASSY

83, 287

157917-1120

SPANNER

80, 287

157917-1720

FLANGE ASSY

82, 287

157917-1820

FLANGE

287

157917-1920

FLANGE ASSY

81, 287

157917-2020

FLANGE

287

157917-2220

FLANGE ASSY

80, 287

157917-3220

WRENCH

52, 287

157917-3321

WRENCH

49, 52, 287

157917-3720

WRENCH

53, 287

157917-3820

SPANNER

33, 48, 287

157917-3920

SPANNER

36, 44, 48, 288

157917-4020

SPECIAL WRENCH

42, 288

157920-0320

EXTRACTOR

32, 288

157920-5300

OIL SEAL GUIDE

32, 26, 45, 49, 70, 288

157920-5400

OIL SEAL GUIDE

32, 288

157920-5500

OIL SEAL GUIDE

36, 87, 288

157920-6400

EXTRACTOR

61, 288

157920-7720

EXTRACTOR

36, 40, 42, 44, 288

157920-8700

SEAL GUIDE

288

157920-9900

BRACKET

36, 288

157921-0020

TAPPET INSERTER

289

157921-0120

TAPPET INSERTER

32, 289

157921-2520

PINCERS

289

INSERTER

289

157921-4120

PLUNGER INSERTER

32, 48, 52, 289

157921-4820

PLUNGER INSERTER

289

157921-5220

PLUNGER EXTRACTOR

40, 289

157921-5620

PLUNGER EXTRACTOR

32, 36, 44, 48, 52, 289

157921-6120

PLUNGER EXTRACTOR

33, 289

157921-8021

TAPPET INSERTER

289

157921-8900

SHAFT

36, 44, 93, 289

SPRING COMPRESSOR

289

157922-0900

OIL SEAL GUIDE

56, 58, 290

157922-1000

OIL SEAL GUIDE

56, 290

157922-1100

OIL SEAL GUIDE

56, 58, 290

157922-1620

PLUNGER INSERTER

42, 290

157922-1721

TAPPET INSERTER

290

157922-3420

PLATE

118, 290

157921-3020

157921-9820

157927-2220

157924-4420


- 357 -

INDEX

157922-3700 ∼ 157923-7401 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157922-3700

O-RING GUIDE

45, 290

157922-3800

O-RING GUIDE

45, 290

157922-3900

PLUNGER GUIDE

290

157922-3920

PLUNGER GUIDE

45, 290

157922-4000

LAMINATED SPRING

118, 290

157922-4120

BRACKET ASSY

118, 290

157922-4520

PLUG

118, 291

157922-4620

PLUG

118, 291

157922-4721

PLUNGER INSERTER

36, 44, 291

157922-6220

PLATE

118, 291

157922-6322

BRACKET ASSY

118, 291

157922-6422

BRACKET ASSY

118, 291

157922-7720

PUSH ROD ASSEMBLY

48, 291

157922-8420

PUSH ROD ASSEMBLY

48, 52, 291

157922-8620

COVER

120, 291

157922-8820

COVER

120, 291

157922-8920

COVER

120, 291

157922-9020

PLUNGER GUIDE

48, 52, 291

157922-9100

GUIDE

48, 52, 292

157922-9200

GUIDE PIN

48, 52, 292

157922-9300

GRIP

48, 52, 292

157922-9500

GUIDE

48, 52, 292

157922-9600

O-RING GUIDE

48, 52, 292

157922-9700

O-RING GUIDE

48, 52, 292

157923-5120

EXTRACTOR

292

157923-5520

EXTRACTOR

40, 42, 292

＊

157923-5800

157923-7900

ROD

292

＊

157923-5900

157923-7300

ROD

292

＊

157923-6000

157923-6001

ROD

292

ROD

62, 292

EXTRACTOR

293

157923-6420

EXTRACTOR

70, 293

157923-6700

GUIDE

293

157923-6720

OIL SEAL GUIDE

64, 67, 293

GUIDE ASSEMBLY

293

157923-7000

GUIDE

64, 67, 293

157923-7220

WRENCH

64, 67, 293

157923-7300

ROD

62, 64, 67, 293

GUIDE

293

GUIDE

293

157923-6001

＊

＊

＊

157923-6120

157923-6820

157923-7400 157923-7401

157923-6420

157923-9220

157923-7401


- 358 -

INDEX

157923-7500 ∼ 157924-2300 OBSOLETE

＊

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157923-7500

ROD

64, 67, 293

157923-7622

GUIDE PLATE

64, 294

157923-7822

GUIDE PLATE

64, 67, 294

157923-7900

ROD

62, 64, 67, 294

157923-8000

GUIDE

294

157923-8100

O RING GUIDE

45, 294

EXTRACTOR

294

157923-8620

HOOK

37, 45, 93, 294

157923-8800

GUIDE

37, 45, 294

157923-9220

OIL SEAL GUIDE

64, 67, 294

157923-9420

GUIDE PLATE

66, 294

157923-9500

HOLDER

66, 294

157923-9620

TAPPET INSERTER

36, 44, 93, 294

157923-9720

TAPPET INSERTER

40, 42, 93, 295

157923-9820

TAPPET INSERTER

48, 52, 93, 295

157924-0110

BODY

295

157924-0120

FLANGE INSERTER

72, 295

157924-0200

SCREW

295

157924-0300

HOLDER

295

157924-0400

HOLDER

295

157924-0500

HOLDER

295

157924-0600

OIL SEAL GUIDE

72, 79, 295

157924-0700

OIL SEAL GUIDE

72, 295

157924-0800

BLOCK

295

157924-0810

OIL SEAL INSERTER

72, 296

157924-0900

GUIDE

296

157924-1100

HOLDER

296

157924-1200

SPACER

296

157924-1300

SPACER

296

157924-1400

SPACER

296

157924-1500

HOLDER

296

157924-1610

BASE

296

157924-1620

INSERTER

73, 296

157924-1700

HOLDER

296

157924-1800

GUIDE

296

157924-1900

NUT

297

157924-2020

BASE

74, 297

157924-2100

SCREW

74, 297

157924-2200

BUSHING

74, 297

157924-2300

BUSHING

74, 297

157923-8220

157926-9820


- 359 -

INDEX

157924-2400 ∼ 157924-6500 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157924-2400

SCREW

297

157924-2420

INSERTER

75, 297

157924-2520

BASE

81, 82, 83, 297

157924-2720

INSERTER

79, 297

157924-2810

INSERTER

79, 297

157924-2910

BODY

297

157924-2920

INSERTER

76, 297

157924-3000

GUIDE

298

157924-3100

SPACER

298

157924-3210

BODY

298

157924-3220

INSERTER

78, 298

157924-3300

SCREW

298

157924-3400

GUIDE

298

157924-3500

BASE

298

157924-3520

BASE

77, 298

157924-3600

SPACER

298

157924-3920

INSERTER

86, 298

157924-4220

GUIDE

42, 298

157924-4420

SPRING COMPRESSOR

80, 81, 82, 83, 84, 85, 87, 298

157924-4700

BODY

299

157924-4720

BASE

77, 80, 81, 82, 83, 299

157924-4800

PIN

299

157924-4900

PIN

299

157924-5000

OIL SEAL INSERTER

91, 299

157924-5100

OIL SEAL INSERTER

91, 299

157924-5200

OIL SEAL INSERTER

91, 299

157924-5300

BASE

88, 299

157924-5320

FLANGE INSERTER

80, 81, 82, 83, 299

157924-5400

PIN

88, 299

157924-5500

SHAFT

88, 299

157924-5600

PIN

88, 299

157924-5700

FLANGE

88, 300

157924-5800

HANDLE

88, 300

157924-5900

NUT

88, 300

157924-6000

NUT

88, 300

157924-6100

NUT

88, 300

157924-6200

PIN

88, 300

157924-6300

PLATE

88, 300

157924-6400

PIN

88, 300

157924-6500

PIN

88, 300


- 360 -

INDEX

157924-6600 ∼ 157926-6120 OBSOLETE

＊

＊

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157924-6600

PIN

88, 300

157924-6700

NUT

88, 300

157924-6800

NUT

88, 300

157924-6900

PIN

88, 301

157924-7000

PIN

88, 301

157924-7120

OIL SEAL INSERTER

301

157924-7220

OIL SEAL INSERTER

301

157924-8420

STAND

87, 301

157925-0120

BEARING EXTRACTOR

32, 301

157925-0520

BEARING EXTRACTOR

32, 301

157925-0720

BEARING EXTRACTOR

37, 44, 301

157925-1820

BEARING EXTRACTOR

40, 42, 301

157925-2020

BEARING EXTRACTOR

36, 48, 52, 301

157925-2420

OIL SEAL EXTRACTOR

56, 58, 301

157925-2720

OIL SEAL EXTRACTOR

56, 58, 302

157925-4120

BEARING EXTRACTOR

32, 302

157925-6520

EXTRACTOR

32, 302

157925-7120

BEARING EXTRACTOR

36, 302

157925-8120

GUIDE

33, 302

157925-9120

GUIDE

33, 302

157925-9300

ROD

33, 302

157925-9500

PUSH ROD

33, 302

157925-9600

BUSH

33, 302

157925-9700

HOLDER

33, 302

157926-0120

EXTRACTOR

32, 303

157926-0820

EXTRACTOR

303

157926-1000

PUSH ROD

44, 48, 52, 303

157926-1100

INSERT

303

157926-2120

EXTRACTOR

96, 303

157926-2320

EXTRACTOR

44, 96, 303

157926-5110

EXTRACTOR

303

157926-5120

EXTRACTOR

303

157926-5310

EXTRACTOR

303

157926-5320

EXTRACTOR

303

157926-5410

EXTRACTOR

303

157926-5420

EXTRACTOR

303

EXTRACTOR

304

157926-5821

EXTRACTOR

32, 36, 42, 72, 76, 82, 96, 304

157926-6110

EXTRACTOR

304

157926-6120

EXTRACTOR

40, 304

157926-5820

157926-5821


- 361 -

INDEX

157926-6220 ∼ 157927-3321 OBSOLETE

PART NO.

SUPERSEDED BY

＊

157926-6220

157826-5821

304

EXTRACTOR

304

EXTRACTOR

304

EXTRACTOR

33, 78, 96, 304

EXTRACTOR

304

EXTRACTOR

33, 48, 75, 77, 81, 83, 96, 304

EXTRACTOR

304

EXTRACTOR

36, 77, 81, 83, 87, 96, 304

EXTRACTOR

305

EXTRACTOR

36, 48, 52, 85, 96, 305

EXTRACTOR

305

157926-7621

EXTRACTOR

32, 36, 48, 80, 87, 96, 305

157926-7820

FLYWEIGHT HOLDER

84, 305

157926-6920

157926-6921

157926-6921

＊

157926-7020

157926-7021

157926-7021

＊

157926-7220

157926-7221

157926-7221

＊

157926-7420

157926-7421

157926-7421

＊

PAGE

EXTRACTOR

157926-6620

＊

PART NAME

157926-7620

157926-7621

＊

157926-8220

157926-9120

EXTRACTOR

305

＊

157926-8320

157926-8321

EXTRACTOR

305

EXTRACTOR

42, 305

EXTRACTOR

305

EXTRACTOR

48, 86, 87, 96, 305

EXTRACTOR

305

EXTRACTOR

85, 96, 305

EXTRACTOR

306

157926-9121

EXTRACTOR

36, 42, 44, 48, 96, 306

157926-9220

EXTRACTOR

44, 96, 306

157926-9320

EXTRACTOR

33, 37, 40, 45, 49, 62, 64, 67, 68, 69, 96, 306

157926-9520

EXTRACTOR

306

157926-9620

EXTRACTOR

96, 306

157926-9820

EXTRACTOR

37, 45, 49, 64, 67, 68, 69, 96, 306

157927-0920

EXTRACTOR

70, 307

157927-1300

OIL SEAL GUIDE

36, 307

157927-1400

PLATE

36, 45, 49, 52, 307

157927-1500

ROD

307

157927-1620

CLAMP

307

157927-1820

EXTRACTOR

307

157927-2120

EXTRACTOR

307

157927-2220

TAPPET INSERTER

32, 307

157927-2500

MAGNET

151, 307

157927-2700

ROD

62, 307

157927-2820

SETSCREW

122, 307

157927-3220

BLOCK GAUGE

53, 307

157927-3321

SCREW

122, 308

157926-8321

＊

157926-8620

157926-8621

157926-8621

＊

157926-8820

157926-8821

157926-8821

＊

157926-9120

157926-9121


- 362 -

INDEX

157927-3420 ∼ 157931-8700 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157927-3420

PLUG INSERTER

53, 308

157927-3720

CASE

52, 308

157927-3900

GAUGE

53, 308

157928-2600

PINCETTE

61, 308

157928-2920

PLIERS

104, 124, 126, 308

157929-0020

BEARING EXTRACTOR

37, 44, 308

157929-0220

BEARING EXTRACTOR

37, 44, 308

157929-0321

EXTRACTOR

40, 308

157929-0520

PUSH ROD ASSEMBLY

48, 52, 308

157929-0920

EXTRACTOR

48, 52, 308

157929-2320

WRENCH

45, 308

157931-2000

TAPPET HOLDER

309

157931-2100

TAPPET HOLDER

309

157931-2300

TAPPET HOLDER

309

TAPPET HOLDER

309

157931-2401

TAPPET HOLDER

92, 309

157931-2501

TAPPET HOLDER

32, 92, 309

157931-2900

TAPPET HOLDER

309

157931-3000

TAPPET HOLDER

309

157931-3121

TAPPET HOLDER

92, 309

157931-4100

HOLDER

106, 110, 309

157931-4400

HOLDER

106, 110, 309

＊

157931-4700

TAPPET HOLDER

310

＊

157931-4800

TAPPET HOLDER

310

157931-6020

CLAMP

94, 310

157931-6120

CLAMP

32, 94, 310

CLAMP

310

＊

157931-2400

157931-2401

＊

157931-6320

＊

157931-6720

CLAMP

310

157931-6921

CLAMP

37, 40, 42, 44, 94, 310

157931-7120

CLAMP

48, 52, 94, 310

＊

157931-7320

TAPPET HOLDER

310

＊

157931-7500

TAPPET HOLDER

310

＊

157931-7620

CLAMP

310

TAPPET HOLDER

40, 92, 310

CLAMP

311

157931-8021

TAPPET HOLDER

120, 122, 311

157931-8400

TAPPET HOLDER

36, 92, 311

157931-8500

TAPPET HOLDER

36, 92, 311

157931-8600

TAPPET HOLDER

37, 44, 92, 311

157931-8700

TAPPET HOLDER

48, 52, 92, 311

157931-7120

157931-6921

157931-7800

＊

157931-7920

157931-6921


- 363 -

INDEX

157931-8800 ∼ 157944-9520 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157931-8800

TAPPET HOLDER

42, 92, 311

157931-8900

TAPPET HOLDER

92, 311

157931-9000

TAPPET HOLDER

92, 311

157931-9100

TAPPET HOLDER

40, 92, 311

157931-9220

TAPPET HOLDER

92, 311

157931-9300

TAPPET HOLDER

44, 92, 311

157932-0100

SUPPORTER

72, 79, 312

157932-0200

SUPPORTER

73, 312

157932-0300

SUPPORTER

72, 312

157932-0520

PUNCH

122, 312

157932-0720

PUNCH

122, 312

157932-0820

GUIDE

53, 312

157932-1221

HOUSING ASSEMBLY

122, 312

157932-1520

COUPLING

312

157932-2920

SHAFT

312

157932-4120

SHAFT

312

157932-4320

GUIDE

312

157932-4400

GUIDE

312

157943-0020

HOLDER

313

157943-0320

PLATE

90, 313

157943-0500

BLOCK

151, 313

＊

157944-2000

PLATE

313

＊

157944-2100

PLATE

313

＊

157944-2200

PLATE

313

＊

157944-2600

BRACKET

313

＊

157944-3520

PLATE

313

157944-3521

PLATE

36, 44, 48, 52, 313

157944-3620

PLATE

313

157944-4120

PLATE

313

157944-7200

BRACKET

56, 58, 314

157944-7820

BRACKET

32, 314

157944-7920

BRACKET

56, 58, 314

＊

157944-8120

BRACKET

314

＊

157944-8520

UNIVERSAL VISE

314

157944-8521

UNIVERSAL VISE

32, 36, 40, 42, 44, 48, 52, 56, 58, 314

157944-8620

BRACKET

36, 40, 42, 48, 52, 314

157944-8720

BRACKET

32, 48, 314

BRACKET

314

157944-9421

BRACKET

36, 44, 93, 314

157944-9520

PLATE

90, 152, 153, 156, 158, 160, 314

＊

＊

157944-9420

157944-3521

157944-8521

157944-9421


- 364 -

INDEX

157945-0121 ∼ 157955-5600 OBSOLETE

＊

＊

PART NO.

SUPERSEDED BY

＊＊

PAGE

157945-0121

BRACKET

40, 93, 315

157945-0320

BRACKET

315

157945-0520

PLATE

42, 315

157945-0720

BRACKET

42, 315

157945-0920

PLATE

315

157945-1021

BRACKET

48, 52, 315

157945-1201

BRACKET

44, 315

157945-1301

BRACKET

44, 315

157945-2120

BOLT SET

315

157945-2220

BOLT SET

315

157945-2320

BOLT SET

44, 315

157951-1100

PLATE

16, 87, 315

157954-0101

DIAL GAUGE

316

157954-1001

DIAL GAUGE

37, 316

DIAL GAUGE

316

DIAL GAUGE

316

DIAL GAUGE

316

157954-3601

DIAL GAUGE

56, 58, 124, 316

157954-3700

DIAL GAUGE

316

157954-3801

DIAL GAUGE

152, 153, 154, 155, 156, 158, 160, 316

DIAL GAUGE

316

157954-4101

DIAL GAUGE

56, 58, 126, 316

157954-4221

DIAL GAUGE

316

157954-4401

DIAL GAUGE

316

157954-3500

157954-3501

157954-3501

＊

PART NAME

157954-3600

157954-4100

157954-3601

157954-4101

＊

157955-2000

157955-5500

PRESSURE GAUGE

317

＊

157955-3500

157955-5400

PRESSURE GAUGE

317

＊

157955-3900

157955-3901

PRESSURE GAUGE

317

PRESSURE GAUGE

317

PRESSURE GAUGE

317

PRESSURE GAUGE

317

157955-3901

＊

157955-4000

157955-4001

157955-4001

＊

157955-4100

157955-4800

PRESSURE GAUGE

317

＊

157955-4200

157955-5300

PRESSURE GAUGE

317

＊

157955-4300

157955-4800

PRESSURE GAUGE

317

＊

157955-4600

157955-5700

PRESSURE GAUGE

317

＊

157955-4700

157955-5500

PRESSURE GAUGE

317

157955-4800

PRESSURE GAUGE

317

157955-5300

PRESSURE GAUGE

13, 318

157955-5400

PRESSURE GAUGE

13, 318

157955-5500

PRESSURE GAUGE

13, 90, 318

157955-5600

PRESSURE GAUGE

318


- 365 -

INDEX

157955-5700 ∼ 157992-3000 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157955-5700

PRESSURE GAUGE

318

157955-5800

PRESSURE GAUGE

318

157955-5900

PRESSURE GAUGE

318

157955-6100

PRESSURE GAUGE

318

157955-6200

VACUUM GAUGE

318

157955-6300

VACUUM GAUGE

318

157970-0500

MEASURING CYLINDER

124, 126, 319

157975-8800

BOLT

129, 319

157977-6900

BOLT

319

157977-7000

NUT

319

157977-8700

HOSE JOINT

129, 319

157977-8900

ADAPTER

102, 319

157977-9000

ADAPTER

102, 319

157977-9100

ADAPTER

102, 319

157977-9620

EYE JOINT

102, 319

157978-3400

SOCKET HEAD BOLT

319

157980-0720

PIPE

319

157980-0820

PIPE

319

157984-7100

HOSE

320

157984-7400

HOSE

320

157984-8100

HOSE

320

157984-8400

HOSE

320

157986-0300

HOSE

320

157986-0400

HOSE

320

157986-0500

HOSE

320

157986-2000

HOSE

129, 320

157986-8000

HOSE

129, 320

157991-0000

SLEEVE INSERTER

91, 321

157991-0100

SLEEVE INSERTER

91, 321

157991-0200

SLEEVE INSERTER

37, 48, 52, 91, 321

157991-3320

PIPING KIT

87, 321

157991-9900

EYE

138, 321

157992-1400

HOUSING

118, 120, 321

157992-1500

INSERTER

37, 321

157992-1600

CAP

37, 321

157992-2521

PLATE

154, 321

157992-2700

SLEEVE INSERTER

37, 45, 91, 321

157992-2820

PLATE

155, 160, 321

157992-2900

SLEEVE INSERTER

91, 322

157992-3000

SLEEVE

322


- 366 -

INDEX

157992-3100 ∼ 407980-2251 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

157992-3100

SLEEVE

322

157992-3200

SLEEVE

37, 48, 52, 322

157992-3300

SLEEVE

37, 45, 322

157992-3400

SLEEVE

322

157992-4200

ADAPTER

142, 322

157992-4300

BOLT

142, 322

＊

157992-6120

157992-6523

SPACER

322

＊

157992-6522

157992-6523

SPACER

322

157992-6523

SPACER

322

307610-0050

DRIVING STAND

150, 323

307610-1010

ADJUSTING DEVICE

150, 323

376100-2000

CASE

71, 323

376100-2100

SPANNER

71, 323

376100-2200

SCREWDRIVER

71, 323

376100-2300

SCREWDRIVER

71, 323

376100-2400

PLIERS

71, 323

376100-2500

SPANNER

71, 323

376100-2600

HEXAGON WRENCH

71, 323

376100-2700

HEXAGON WRENCH

71, 323

376100-2800

EXTRACTOR

71, 323

407910-2470

CONTROL UNIT

24, 148, 324

407910-2902

CONTROLLER

118, 324

407910-3032

MANUAL CONTROLLER

22, 120, 122, 324

407910-3960

CONTROL UNIT

24, 148, 324

407910-5060

WIRE HARNESS

148, 324

407910-5230

WIRE HARNESS

118, 324

407910-5300

WIRE HARNESS

120, 122, 324

407910-5350

WIRE HARNESS

118, 324

407910-5360

WIRE HARNESS

22, 324

407910-5460

WIRE HARNESS

22, 324

407910-5540

WIRE HARNESS

149, 324

407910-6010

CONTROL UNIT

118, 324

407912-1742

CONTROL UNIT

325

407913-1080

CONTROL UNIT

325

407915-0590

CONTROL UNIT

24, 193, 325

407980-1120

CHECKER

325

407980-2090

CHECKER

118, 325

407980-2240

MANUAL CONTROLLER

22, 118, 120, 122, 325

407980-2270

MANUAL CONTROLLER

22, 325

407980-2251

CHECKER

22, 325


- 367 -

INDEX

407980-2281 ∼ 407980-4340 OBSOLETE

PART NO.

SUPERSEDED BY

PART NAME

PAGE

407980-2281

MANUAL CONTROLLER

22, 126, 325

407980-2300

MAIN HARNESS

22, 126, 325

407980-2310


22, 126, 325

407980-2340


126, 326

407980-2360


126, 326

407980-2390

WIRE HARNESS

22, 326

407980-2400

WIRE HARNESS

22, 326

407980-4340

MANUAL CONTROLLER

24, 149, 326


- 368 -

Pub. No: EI18E-11020 SPECIAL TOOL CATALOG FOR FUEL INJECTION EQUIPMENT Printing: August, 2000 Published by: Bosch Automotive Systems Corporation Service Department Printed in Japan C Copyright 2000, Bosch Automotive Systems Corporation Printed on recycled paper

WPGCC-01

Tool Catalog Ei18e-11020

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