1
Foreword We take pleasure in releasing THUNDERBIRD 350 & THUNDERBIRD 500 Spare Parts Catalogue. The Catalogue has been specially designed for identification of correct part number to help in ordering Spare Parts, Special Tools and Service Publications from the company. The Royal Enfield Spare Parts are manufactured under stringent quality control to ensure ultimate riding experience. It is therefore important to use only Royal Enfield Genuine Spares. The illustration of the various parts are not to scale and is intended to serve only as a means of identification of the component for its shape and relative location in its respective assembly. Due to continuous improvements in the motorcycle, the part nos and / or illustrations are subject to change without prior notice. However the changes will be intimated through technical Service Bulletin subsequently and periodically which must be updated by you in the catalogue at your end. The part numbers and description were correct at the time of printing. While extreme care is taken in publishing this catalogue. We shall not be held responsible for any errors/omissions or wrong interpretations and consequent loss of any nature due to any of the above. For enquiry, suggestions or feedback may write to us ...
SERVICE HEADQUARTERS : ROYAL ENFIELD (A Unit of Eicher Motors Limited) Thiruvottiyur High Road, Thiruvottiyur, Chennai - 600 019. India. Tel : +91-44-4223 0400, Fax : +91-44-4201 1719. Website : www.royalenfield.com E-mail :
[email protected] “ © Copyright 2012 Eicher Limited, Royal Enfield Unit. All Rights Reserved. No part of this Service technical manual shall be copied, distributed or otherwise dealt without the express permission in written from the Eicher Motors Limited, Royal Enfield Unit who remains the sole owner of this manual .” Developed & Printed at Jiju Graphics 98400 57140
Part No. 888189/a , Version 1.01 / TRAB / Qty. 300 / Apr. 2013
2
00-00 General Information For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group index. Kindly follow the below tips on usage of this catalogue
ILLUSTRATION
Illustration given with this catalogue helps in identifying the shape of part in its relative assembly.
02-30 Air Filter (500cc) Alpha-Numeric Key No. for Assembly
Group No.
A1
10
A1
9
Key Nos. 1 to 14 A2 Key Nos. 2 to 5, 7, 8, 13, (Qty. 4 Nos. 1) A3 Key Nos. 4&5
Key No. Which make up the Assembly
8
14
6
13 Numeric Key No.
7
6
3
00-00 General Information
PART NUMBER LIST 1
2
3
PART NUMBER KEY Thunderbird Thunderbird No. 350
1.
500
DESCRIPTION
4
5
QTY. REFERENCE
6
7
REMARKS
MOQ Nos.
KEY NUMBER (KEY NO.) The numeric key number is provided to serve as the identification of the part with its part number. Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A1, A2 etc. In such cases, key numbers of individual items or group number which make up such assembly / kit are given in illustration.
4
00-00 General Information 2.
PART NUMBER The Part number of the individual item, kit OR assembly is given in this column for unique identification. The parts for which part numbers are not given, are not individually serviced. The applicable part numbers are shown as per Thunderbird 350 & 500 models. The numbers which are mentioned in Remarks column are for reference only along with Service Bulletin Index.
3.
DESCRIPTION The description of the part assigned to the individual item, kit / assembly is mentioned in this column.
4.
QUANTITY The number of individual items, kits or assemblies required for one vehicle is mentioned here. Though quantity is indicated for oversize (O/S) or undersize (U/S) of some items, it is to be understood that for a vehicle the sizes only is applicable, depending upon the repair / matching requirements.
5.
REFERENCE Parts Revision / Modifications related to Technical Service Bulletin Number mentioned in this column. The part numbers which are displayed in this column are meant for reference only (Belongs to Kits Child Part or Not Served Items).
6.
REMARKS Updated / Modified or Child / alternate Part Numbers is mentioned for reference purpose. However Service Bulletin are issued from SHQ for updating the catalogue. Kindly note, this catalogue is updated upto SB / Tech / 687.
7.
M.O.Q. Number of Items Minimum Quantity to be ordered to our Spare Parts department (SPD). So that they can serve you minimum packed / ordered quantity. It may varies from item to item by Price, Size or Shape as applicable.
5
Contents Group No.
Description
Page No.
Group No.
Description
Page No.
00-00
GENERAL INFORMATION ...................................................................................... 2
05-00
REAR SHOCK ABSORBER & CENTER STAND ASSEMBLY ............................. 111
00-10
GROUP INDEX PICTORIAL .................................................................................... 6
05-10
SWING ARM ASSEMBLY & REAR CHAIN GUARD ........................................... 113
01-10
ENGINE ................................................................................................................ 13
05-20
REAR WHEEL .................................................................................................... 117
01-20
ENGINE COVER RH ............................................................................................. 15
05-30
REAR MASTER CYLINDER ASSEMBLY- BBI .................................................... 121
01-30
CRANK CASE RH - COVER SIDE ...................................................................... 21
05-40
REAR CALIPER ASSEMBLY- BBI ...................................................................... 125
01-40
CYLINDER & HEAD ASSEMBLY ......................................................................... 29
05-50
CRADLE ASSEMBLY RH ................................................................................... 129
01-50
ENGINE COVER LH ............................................................................................. 35
05-60
REAR MUDGUARD ............................................................................................ 131
01-60
CRANK CASE LH - COVER SIDE ........................................................................ 37
05-70
TAIL LAMP BRACKET, TRAFFICATOR & SAREE GUARD ............................... 133
01-70
CLUTCH ............................................................................................................... 41
06-00
CRADLE ASSEMBLY LH & PILLION FOOT REST ASSEMBLY ......................... 135
01-80
CRANK CASE LH ................................................................................................ 43
06-10
SIDE PANEL LH & RH ........................................................................................ 139
01-90
CRANK CASE RH ................................................................................................ 45
06-20
SIDE DECOR LH & RH ....................................................................................... 143
01-100
GEAR TRAIN ASSEMBLY (OLD TYPE) .............................................................. 51
06-30
FRAME ............................................................................................................... 145
01-110
GEAR TRAIN ASSEMBLY (ANTI SKIP MECHANISM) ......................................... 55
07-00
BATTERY, BATTERY CARRIER AND HARNESS .............................................. 151
02-00
CV CARBURETOR (BS 29) ................................................................................ 59
07-10
HEAD LAMP ....................................................................................................... 153
02-10
EFI COMPONENTS IN CYLINDER HEAD ............................................................. 65
07-20
TAIL LAMP ......................................................................................................... 155
02-20
AIR FILTER (350CC) ............................................................................................ 69
07-30
INSTRUMENTAL CLUSTER ................................................................................ 157
02-30
AIR FILTER (550CC) ............................................................................................ 71
07-40
SWITCHES, HORN & RELAYS .......................................................................... 159
02-40
SILENCER & EXHAUST PIPE ............................................................................... 73
07-50
TCI & EFI IGNITION COMPONENTS ................................................................... 163
03-00
HANDLE BAR & CONTROLS .............................................................................. 75
07-60
TRAFFICATOR LIGHTS, TOOLS & FIRST AID KIT ............................................ 167
03-10
CONTROL CABLES ............................................................................................. 79
08-00
SPECIAL TOOLS LIST - A (COMMON) ............................................................. 169
03-20
FRONT MASTER CYLINDER ASSEMBLY - BBI .................................................. 81
08-10
03-30
FRONT CALIPER ASSEMBLY - BBI .................................................................... 85
SPECIAL TOOLS LIST - B (COMMON & ........................................................... 171 (EXCL. FOR THUNDERBIRD 350 & 500 MODELS)
03-40
HEAD BRACKET & STEERING STEM .................................................................. 89
09-00
WALL CHARTS LIST - A (UCE) ........................................................................ 173
03-50
FRONT FORK (GIL - DIA 41) ............................................................................... 93
09-10
WALL CHARTS LIST - B (DOMESTIC) ............................................................. 175
03-60
FRONT MUDGUARD ............................................................................................ 97
09-20
ALL UCE SERVICE PUBLICATION LIST - A (DOMESTIC) ................................. 177
03-70
FRONT WHEEL .................................................................................................... 99
09-30
ALL UCE SERVICE PUBLICATION LIST - B (DOMESTIC) ................................ 179
04-00
FUEL TANK ........................................................................................................ 103
09-40
AFTER MARKET PARTS ................................................................................... 181
04-10
SEAT ASSEMBLY .............................................................................................. 107
10-00
PART NUMBER INDEX ....................................................................................... 184
04-20
SEAT SUB FRAME ............................................................................................. 109
11-00
SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE .......... 191
6
00-10 Group Index - Pictorial 01-10 Engine
01-30 Crankcase RH - Cover Side
01-20 Engine Cover RH Page 12
01-40 Cylinder & Head assembly
Page 20
Page 14
01-60 Crankcase LH - Coverside
01-50 Engine Cover LH Page 28
Page 34
Page 36
LOCTITE
01-70 Clutch
01-80 Crankcase LH Page 40
01-90 Crankcase RH Page 42
LOCTITE
Page 44
7
00-10 Group Index - Pictorial 01-100 Gear Train Assembly (Old Type)
01-110 Gear Train Assembly (Anti Skip Mechanism) Page 50
Page 54
03-10 Control Cables
03-00 Handle Bar & Controls Page 72
Page 70
Page 68
Page 64
02-40 Silencer & Exhaust Pipe
Page 58
02-30 Air Filter (500cc)
02-20 Air Filter (350cc)
02-10 EFI Components in Cylinder Head
02-00 CV Carburetor (BS 29)
Page 74
Page 78
8
00-10 Group Index - Pictorial 03-20 Front Master Cylinder Assembly (BBI)
03-30 Front Caliper Assembly (BBI)
03-40 Head Bracket & Steering Stem Page 84
Page 80
03-60 Front Mudguard
03-50 Front Fork (GIL-Dia 41)
03-70 Front Wheel Page 96
Page 92
04-10 Seat Assembly
04-00 Fuel Tank Page 102
Page 88
Page 98
04-20 Seat Sub Frame Page 106
Page 108
9
00-10 Group Index - Pictorial 05-00 Rear Shock Absorber & Center Stand Assy.
05-10 Swing Arm Assembly & Rear Chain Guard
Page 110
Page 112
Page 120
05-60 Rear mudguard Page 130
Page 116
05-50 Cradle Assembly RH
05-40 Rear Caliper Assembly
05-30 Rear Master Cylinder Assembly
05-20 Rear Wheel
Page 124
Page 128
05-70 Tail Lamp Bracket, Trafficator & Saree Guard
06-00 Cradle Assembly LH & Pillion Foot Rest Assy
Page 132
Page 134
10
00-10 Group Index - Pictorial 06-30 Frame
06-20 Side Decor LH & RH
06-10 Side Panel LH & RH
07-20 Tail Lamp
07-10 Head Lamp
07-00 Battery, Battery Carrier & Harness
Page 152
Page 150
07-30 Instrumental Cluster
Page 154
07-50 TCI & EFI Ignition Components
07-40 Switches, Horn & Relays Page 156
Page 144
Page 142
Page 138
Page 158
Page 162
11
00-10 Group Index - Pictorial 07-60 Trafficator Lights, Tools & First Aid Kit
08-00 Special Tools List - A (Common)
Page 166
09-00 Wall Charts List - A (UCE)
Page 168
09-10 Wall Charts List - B (Domestic) Page 172
09-30 All UCE Models Service Publication List - B (Domestic) Page 178
Page 174
09-40 After Market Parts
08-10 Special Tools List - B (Common & (Exclusive for Thunderbird 350 & 500 Models) Page 170
09-20 All UCE Models Service Publication List - A (Domestic) Page 176
10-00 Part Number Index Page 180
Part Number Page No. Key No.
Page 184
11-00 SB Checklist for Parts Catalogue Update SB NO.
Page 191
RECEIVED UPDATED DATE & SIGN OF DATE BY PARTS INCHARGE
12
01-10 Engine
1
1
5&6
3&4
2
13
01-10 Engine PART NUMBER KEY Thunderbird Thunderbird No. 350 500 1
869033 869032 888207
2
888208
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
Unit Construction Engine with Electric Starter - 350
1
Matt Black-Powder Coated
1
Unit Construction Engine with Electric Starter - 500
1
Matt Black-Powder Coated
1
Cr. Case Assy. Black LH & RH with Bearings - 350
1
1
Cr. Case Assy. Black LH & RH with Bearings - 350 (Anti Skip Mechanism)
1
1
Cr. Case Assy. Black LH & RH with Bearings - 500
1
1
Cr. Case Assy. Black LH & RH with Bearings - 500 (Anti Skip Mechanism)
1
1
3
390066
390066
15W 50 API SL Engine Oil (210 Ltrs.)
Recommended oil for replacement
1
4
390067
390067
15W 50 API SL Engine Oil (50 Ltrs.)
Recommended oil for replacement
1
5
390068
390068
15W 50 API SL Engine Oil (2.50 Ltrs.)
Recommended oil for replacement
10
6
390069
390069
15W 50 API SL Engine Oil (1.0 Ltr.)
Recommended oil for Top-up
20
1
14
01-20 Engine Cover RH 44
A1 45
Key No’s 1
All Except 5, 6, 7, 32, 33 & 47
41
Key No’s
4
34 to 40
3
37
2
36 34 35
5
A3 (Qty. 3 Nos. 11), (Qty. 2 Nos. 21 & 25), (Qty. 7 Nos. 23)
22
6
33
8
7
32
A4
A5 Key No’s
12
13
14
15
16
17
48
48
Key No’s 18
28
30
10
12,13,14,15,16 & 17
29
31
9
A4
1, 44 & 45
40 39
38
A2
Key No’s
42
43
19
20
27 26
19 21 22
1 23
11 47
46
24
25
15
01-20 Engine Cover RH PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
REMARKS
QTY. REFERENCE
A1
869005
869005
RH Cover Assembly Complete - Black
1
A2
888101
888101
Kick Boss Repair Kit
1
1
A3
888112
888112
Bolt Reapir Kit RH Crankcase Cover
1
1
A4
888169
888169
Cap, Oil Filter Sub Assembly - Black
1
Black
1
A5
869006
869006
Cover RH Sub Assembly - Black
1
Matt Black-Powder Coated
1
Served in Kit Ref. A5
1
1
Cover RH - Black
Matt Black-Powder Coated
MOQ Nos.
869007
1
2
570183/D
570183/D
Jet, Crankshaft RH
1
20
3
500622/B
500622/B
Oil Seal, Crank Feed 24 x 10 x 7
1
1
4
550028
550028
Circlip 24N
1
10
5
570013
570013
Pulser Coil Fixing Screw (Hex Socket Head Cap Screw M5X16)
2
20
6
550095
550095
Hex Socket Head Cap Screw M6X 30
3
10
7
570416/I
570416/I
Gasket - Cover RH
1
2
8
570425
570425
Hex. Screw, M5 X 12
6
50
9
570426/H
570426/H
Gasket, Cover Plate
1
5
10
570424/D
570424/D
Cover Plate, Breather Chamber
1
1
11
572011/A
572011/A
Hex Flange Bolt M6 X 1 X 20
3
40
Cap, Oil Filter (Matt Black-Powder Coated)
1
12
869008
Served in Kit Ref. A4
13
572014/A
572014/A
‘O’ - Ring, Filter Cap
1
6
14
500637/B
500637/B
Spring
1
20
15
500617/A
500617/A
Washer
1
20
16
500621/A
500621/A
‘O’ - Ring
1
20
17
571201/A
571201/A
Screw Spring Cap
1
10
18
500616/A
500616/A
Spring Cap
1
10
16
01-20 Engine Cover RH 44
A1 45
Key No’s 1
All Except 5, 6, 7, 32, 33 & 47
41
Key No’s
4
34 to 40
3
37
2
36 34 35
5
A3 (Qty. 3 Nos. 11), (Qty. 2 Nos. 21 & 25), (Qty. 7 Nos. 23)
22
6
33
8
7
32
A4
A5 Key No’s
12
13
14
15
16
17
48
48
Key No’s 18
28
30
10
12,13,14,15,16 & 17
29
31
9
A4
1, 44 & 45
40 39
38
A2
Key No’s
42
43
19
20
27 26
19 21 22
1 23
11 47
46
24
25
17
01-20 Engine Cover RH PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
19
500619/A
500619/A
‘O’ - Ring
2
20
20
500613/A
500613/A
Element - Oil Filter
1
1
21
572019/A
572019/A
Hex. Flange Bolt M6X1X45
1
10
22
570241
570241
Oil Seal Kick Starter, g20 x 27 x 5 double lip
2
10
23
572017/A
572017/A
Hex. Flange Bolt M6X1X70
7
10
24
570059/C
570059/C
Oil Level Window
1
2
25
572016/A
572016/A
Hex. Flange Bolt M6X1X85
2
5
26
144846/A
144846/A
Washer, Inspection Screw
1
14
27
570176/D
570176/D
Inspection Screw, Ignition Timing
1
6
28
146459/A
146459/A
‘O’ - Ring
1
20
29
570467/A
570467/A
Oil Filler Cap, Metal
1
1
30
570155
570155
Sealing Washer
1
20
31
573968/A
573968/A
Bolt Breather
1
4
32
573964/A
573964/A
Clip Breather Pipe
1
20
Breather Pipe
1
2
581084/C
Breather Pipe
1
2
141051
Hex Nut M8
1
35
Circlip 10 - IS 3075
1
36
Ball Dia 6.35 (1/4”)
37
33 34
570286/C 141051
Served in Kit Ref. Key 43
40
570259/D
Served in Kit Ref. A2
30
1
140201
Served in Kit Ref. A2
50
Boss, Kick Start Crank
1
570814/C
Served in Kit Ref. A2
1
38
Hex. Bolt M8X40
1
111914
Served in Kit Ref. Key 43
20
39
Spring - Kick Crank
1
570257/C
Served in Kit Ref. A2
40
Pin - Kick Start Crank
1
570815/B
Served in Kit Ref. A2
18
01-20 Engine Cover RH 44
A1 45
Key No’s 1
All Except 5, 6, 7, 32, 33 & 47
41
Key No’s
4
34 to 40
3
37
2
36 34 35
5
A3 (Qty. 3 Nos. 11), (Qty. 2 Nos. 21 & 25), (Qty. 7 Nos. 23)
22
6
33
8
7
32
A4
A5 Key No’s
12
13
14
15
16
17
48
48
Key No’s 18
28
30
10
12,13,14,15,16 & 17
29
31
9
A4
1, 44 & 45
40 39
38
A2
Key No’s
42
43
19
20
27 26
19 21 22
1 23
11 47
46
24
25
19
01-20 Engine Cover RH PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
41
570808/D
570808/D
Lever Kick Start Crank
1
Kit Ref. Key No. 43
1
42
145157/C
145157/C
Sleeve Kick Start Lever
1
Alt. No. 146642/A
5
43
570807/C
570807/C
Kick Start Crank Assembly
1
1
44
570723/A
570723/A
Plug Dummy
1
25
45
570182/B
570182/B
Plug ID 2.3 mm Restrictor - LEE Plug
1
20
46
144636/A
144636/A
Copper Washer
2
20
47
570604/A
570604/A
Circlip Oil Window
1
2
48
570298/A
570298/A
Dowel Pin
2
20
20
01-30 Crankcase RH - Cover Side A1 350cc
A1 (350cc)
5
4
Key No’s 2, 3, 4, 5 & 6
0.
3 6
2
A1 (500cc) Key No’s 2 to 4 A4 Key No’s 46 & 48
10
9
500cc
A1
5
51
1
2
8
7
4
56
1
1
3
49
52
0.
57
W 7K c c 0 5 3
40
45 46
44
47
43
1
11
10
9
53
50
W 9K c c 0 0 5
41
48
12
42 40
A5, A6, A7
13 14 15
54 55
16 37
Key No’s Each Qty 2 Nos. 38, 39, 41 & 42
38
34
17
A2
39
19
26
27
18 20
36 35 A3
33
29
29
32 31 30
28
33
32
31
28
21
30
23 25 24
22
21
01-30 Crankcase RH - Cover Side PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1
570048/F
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
Oil Pump Assembly
1
1
571047/D
Oil Pump Assembly
1
1
A2
570309/B
570309/B
Cam Gear Assembly - Exhaust with Decompressor Assembly
1
Served in Kit Assy.
1
A3
570600/A
570600/A
Gear Changer Assembly
1
Served in Kit Assy.
1
A4
888170
888170
Cover Kick Start with Oil Seal
1
Black Colour
1
A5
888179
888179
Eccentric Cam Spindle Repair Kit - STD
1
1
A6
888180
888180
Eccentric Cam Spindle Repair Kit - 0.1mm oversize
1
1
A7
888181
888181
Eccentric Cam Spindle Repair Kit - 0.2mm oversize
1
1
Hex. Socket Head Cap Screw M4 X 30
4
20
571155/A
Hex. Socket Head Cap Screw M6 X 30
3
20
1
570051/A
2
570052
570052
Circlip - Oil Pump
1
14
3
571166/B
571166/B
Pump Drive Pinion
1
2
4
570293/A
570293/A
‘O’ Ring, Oil Pump Outlet
1
5
‘O’ Ring, Oil Pump Base
1
10
Gasket, Oil Pump
1
10
570292/A
‘O’ Ring, Oil Pump Inlet
1
10
573928/A
Cover Starter Motor (350cc) Black
1
1
Cover Starter Motor (500cc) Black
1
1
Button Head Screw M4 X 10-SS
1
50
Hex. Socket Button Head Screw M5 X 12
1
50
Mounting Allen Screw
2
14
Hex. Socket Head Cap Screw M6x60
2
10
5 6 7
8
9
570294/A 571115/C
573929/A 570813/A 570300/B 570302/A 570303/A
22
01-30 Crankcase RH - Cover Side A1 350cc
A1 (350cc)
5
4
Key No’s 2, 3, 4, 5 & 6
0.
3 6
2
A1 (500cc) Key No’s 2 to 4 A4 Key No’s 46 & 48
10
9
500cc
A1
5
51
1
2
8
7
4
56
1
1
3
49
52
0.
57
W 7K c c 0 5 3
40
45 46
44
47
43
1
11
10
9
53
50
W 9K c c 0 0 5
41
48
12
42 40
A5, A6, A7
13 14 15
54 55
16 37
Key No’s Each Qty 2 Nos. 38, 39, 41 & 42
38
34
17
A2
39
19
26
27
18 20
36 35 A3
33
29
29
32 31 30
28
33
32
31
28
21
30
23 25 24
22
23
01-30 Crankcase RH - Cover Side PART NUMBER KEY Thunderbird Thunderbird No. 350 500
QTY. REFERENCE
REMARKS
MOQ Nos.
Starter Motor 0.7KW
1
1
573992/A
Starter Motor 0.9KW
1
1
570181/B
570181/B
Restrictor (Lee Plug 1.8 MM) - RCC
1
20
570102/D
570102/D
Plug dummy hole
4
25
570723/A
570723/A
Dummy Plug AVDEL Dia 7 X10 L
4
25
13
570304/B
570304/B
Hex. Socket Head Cap Screw, M6 X 12
2
50
14
869020
869020
Pivot Bearing, Rocker Shaft Upper Matt Black-Powder Coated
1
15
570234
570234
‘O’ Ring Black Nitrile Rubber
1
10
16
550072/B
550072/B
Spring
1
10
17
570227/F
570227/F
Spacer
1
5
18
550256/A
550256/A
‘O’ Ring
1
25
19
570229/D
570229/D
Stop Pin
1
25
20
570230/F
570230/F
Spring, Gear Change Striker
1
10
21
570235/E
570235/E
Dowel, Lower Pivot Bearing
1
50
22
570219/F
570219/F
Assembly, Gear Lever Shaft
1
1
23
570231/H
570231/H
Pivot Bearing, Rocker Shaft Bottom
1
1
24
570184/B
570184/B
Spacer - Shaft, Gear Lever
1
20
25
570233
570233
Hex. Socket Head Cap Screw, M5 X 40
2
14
Tappet Door Matt Black-Powder Coated
1
Alt. No. 570817/B
1
869031
Tappet Door Matt Black-Powder Coated
1
Alt. No. 572305/B
1
570198/C
CSK Socket Head Screw M5 X 0.8 X 12
4
Fly Wheel Magneto Assembly (3 Phase TCI)
1
Dia M 5.5 MTG Holes
1
Fly Wheel Magneto Assembly (EFI)
1
Dia M 5.5 MTG Holes
1
10 11 12
26 27 28
573993/A
DESCRIPTION
869011 570198/C 570866/A 570862/A
Alt. No. 570228/G
1
20
24
01-30 Crankcase RH - Cover Side A1 350cc
A1 (350cc)
5
4
Key No’s 2, 3, 4, 5 & 6
0.
3 6
2
A1 (500cc) Key No’s 2 to 4 A4 Key No’s 46 & 48
10
9
500cc
A1
5
51
1
2
8
7
4
56
1
1
3
49
52
0.
57
W 7K c c 0 5 3
40
45 46
44
47
43
1
11
10
9
53
50
W 9K c c 0 0 5
41
48
12
42 40
A5, A6, A7
13 14 15
54 55
16 37
Key No’s Each Qty 2 Nos. 38, 39, 41 & 42
38
34
17
A2
39
19
26
27
18 20
36 35 A3
33
29
29
32 31 30
28
33
32
31
28
21
30
23 25 24
22
25
01-30 Crankcase RH - Cover Side PART NUMBER KEY Thunderbird Thunderbird No. 350 500 29 30
592237/A
DESCRIPTION
REMARKS
QTY. REFERENCE
MOQ Nos.
Rotor and Reluctor Assembly (Olive Green)
1
Rotor and Reluctor Assembly - 24T (Olive Green)
1
N.S.
1
Stator and Pulser Coil Assembly (ES) - 3 Phase - 350cc
1
Dia M5.5 MTG Holes
1
570863/A
Stator and Pulser Coil Assembly (ES) - 3 Phase - 500cc
1
Dia M5.5 MTG Holes
1
571062/B 570867/A
1
31
502070/A
502070/A
Magneto Key
1
32
586008/A
586008/A
Plain Washer
1
33
550025
550025
Hex. Nut M12 X 1.25
1
10
34
570421/A
570421/A
Hex. Socket Head Cap Screw, M6 X 30
2
10
35
570132/A
570132/A
Hex. Socket Head Cap Screw, M6 X 25
1
10
36
570044/J
570044/J
Cam Steady Plate
1
1
37
570298/A
570298/A
Dowel 6 mm
2
10
38
570100/B
570100/B
Nut - Cam Spindle
2
10
39
570280/B
570280/B
Shim, Cam Gear
2
20
40
570298/A
570298/A
Dowel Pin
2
10
570039/D
570039/D
Cam Spindle Adjustable (Standard Size)
2
Served in Kit, Ref. A5
2
570040/C
570040/C
Cam Spindle Adjustable (0.1 mm Over Size)
2
Served in Kit, Ref. A6
2
570041/C
570041/C
Cam Spindle Adjustable (0.2 mm Over Size)
2
Served in Kit, Ref. A7
2
42
570099/C
570099/C
Cam Sleeve
2
2
43
571164/A
571164/A
Cam, Gear - Inlet Sub Assembly
1
1
44
146450/B
146450/B
Spring Kick
1
5
45
145090
145090
Hex Screw M6 X 16
1
46
869019
869019
Cover, Kick Start Shaft - Matt Black Powder Coated
1
47
570300/B
570300/B
Hex Socket Pan Head Screw M5 X 12
4
41
20 Old No. 145708/A, 580344/A, 593023/B
14
20 Served in Kit, Ref. A4
1 50
26
01-30 Crankcase RH - Cover Side A1 350cc
A1 (350cc)
5
4
Key No’s 2, 3, 4, 5 & 6
0.
3 6
2
A1 (500cc) Key No’s 2 to 4 A4 Key No’s 46 & 48
10
9
500cc
A1
5
51
1
2
8
7
4
56
1
1
3
49
52
0.
57
W 7K c c 0 5 3
40
45 46
44
47
43
1
11
10
9
53
50
W 9K c c 0 0 5
41
48
12
42 40
A5, A6, A7
13 14 15
54 55
16 37
Key No’s Each Qty 2 Nos. 38, 39, 41 & 42
38
34
17
A2
39
19
26
27
18 20
36 35 A3
33
29
29
32 31 30
28
33
32
31
28
21
30
23 25 24
22
27
01-30 Crankcase RH - Cover Side PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
48
570241
570241
Oil Seal Kick Starter G20 X 27 X 5 Double Lip
1
10
49
570246/E
570246/E
Nut, Sleeve Gear
1
1
50
570247/D
570247/D
Tab Washer
1
5
FD Sprocket 16 Teeth
1
1
571032/B
FD Sprocket 18 Teeth
1
1
51
570809/A
52
570214/F
570214/F
Distance Piece
1
1
53
570213
570213
Oil Seal
1
2
54
144600/A
144600/A
Copper Washer
1
25
55
570713
570713
Hex. Socket Head Screw M8 X 1.25 X 14
1
10
570132/A
CSK Socket Head Screw M6 X 25
2
50
Grommet (Starter Motor Cover)
1
40
56 57
580286/A
28
01-40 Cylinder & Head Assembly 4
A1 (350cc) Key No’s (Qty. 4 Nos. 16), 15 to 19, 21, 22, (Qty. 2 Nos. 40), 41 & 42
23
5
2
43
3
28 6
25
A1 (500cc)
29
8
27
27
7
A2
A3
Key No’s 30 & 38
Key No’s 20 & 24
A4
A5
Key No’s 6&8
Key No’s 1&7
9
26
9
12
27
26 15
14
34
A10
33
16 10
15 16
13
Key No’s (Qty. 2 Nos. 17, 18 & 40), (Qty. 4 Nos. 16), 21, 22, 41 & 42 A9
Key No’s Key No’s Key No’s 10 & 12 13 & 14 (Qty. 2 Nos. 40), 41 & 42
30
17
11
35
18 17
A6 (350 & 500 cc)
A8
28
26
1
Key No’s (A1 350cc), 43 & 44
A7
28
19
18
36 31
31
40
19 40
37
24
38
20 41
A10 Key No’s 30 & 32
42
22
21 A9
32
39
29
01-40 Cylinder & Head Assembly PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1 A2 A3
869046 869043 888171 888172 888003 888004
A4
888174
A5
888173
A6
888174 888173
888111
DESCRIPTION
REMARKS
QTY. REFERENCE
MOQ Nos.
Cylinder Head Assembly with Valves - Black 350cc
1
Powder Coated
1
Cylinder Head Assembly with Valves - Black 500 cc
1
Powder Coated
1
Cylinder Barrel & Piston with Rings Assembly (350cc) - Black
1
Black
1
Cylinder Barrel & Piston with Rings Assembly (500cc) - Black
1
Black
1
Spark Plug Kit UCE 350cc Domestic
1
M14 & M10 Plugs
1
Spark Plug Kit UCE 500cc Domestic
1
M14 & M10 Plugs
1
Rocker Cover with Gasket - Exhaust - Black
1
Black
1
Rocker Cover with Gasket - Inlet - Black
1
Black
1
Valve Repair Major Kit UCE 350cc
1
1
888113
Valve Repair Major Kit UCE 500cc
1
1
A7
888109
888109
Rocker Bearing Set with Rocker Arm - Exhaust
1
1
A8
888110
888110
Rocker Bearing Set with Rocker Arm - Inlet
1
1
Cylinder Head Sub Assembly (Cyl. Head, Valve Guide, Valve Seats) 350cc
1
Matt Black-Powder Coated
1
Cylinder Head Sub Assembly (Cyl. Head, Valve Guide, Valve Seats) 500cc
1
Matt Black-Powder Coated
1
Piston Assembly with Rings (Std size) Kit 350cc
1
1
Piston Assembly with Rings (Std size) Kit 500cc
1
1
A9 A10
869047 869044 570272/A
1
869009
869009
Rocker Cover - Inlet - Black Powder Coated
1
Matt Black
1
2
573932/A
573932/A
Bolt Rocker Cover (white Passivation)
1
Old No. 570129/H
1
3
573906/A
573906/A
Washer Seal
1
4
573933/A
573933/A
Bolt Rocker Cover (white Passivation)
3
5
573907/A
573907/A
Washer Seal
3
6
869010
869010
Rocker Cover - Exhaust
1
7
572021/B
572021/B
Gasket, Rocker Cover - Inlet
1
1
8
572022/B
572022/B
Gasket, Rocker Cover - Exhaust
1
1
5 Old No. 571117/C
1 30
Matt Black-Powder Coated
1
30
01-40 Cylinder & Head Assembly 4
A1 (350cc) Key No’s (Qty. 4 Nos. 16), 15 to 19, 21, 22, (Qty. 2 Nos. 40), 41 & 42
23
5
2
43
3
28 6
25
A1 (500cc)
29
8
27
27
7
A2
A3
Key No’s 30 & 38
Key No’s 20 & 24
A4
A5
Key No’s 6&8
Key No’s 1&7
9
26
9
12
27
26 15
14
34
A10
33
16 10
15 16
13
Key No’s (Qty. 2 Nos. 17, 18 & 40), (Qty. 4 Nos. 16), 21, 22, 41 & 42 A9
Key No’s Key No’s Key No’s 10 & 12 13 & 14 (Qty. 2 Nos. 40), 41 & 42
30
17
11
35
18 17
A6 (350 & 500 cc)
A8
28
26
1
Key No’s (A1 350cc), 43 & 44
A7
28
19
18
36 31
31
40
19 40
37
24
38
20 41
A10 Key No’s 30 & 32
42
22
21 A9
32
39
31
01-40 Cylinder & Head Assembly PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
9
570131/A
570131/A
Hex. Socket Head Cap Screw, M6 X 55 - Black
8
10
570533/B
570533/N
Rocker Bearing Set - Exhaust
1
11
570298/A
570298/A
Dowel (6 mm)
8
12
570535/G
570535/G
Rocker Arm - Exhaust
1
Served in Kit, Ref. A7
1
13
570536/G
570536/G
Rocker Arm - Inlet
1
Served in Kit, Ref. A8
1
14
570532/N
570532/N
Rocker Bearing Set-Inlet
1
Served in Kit, Ref. A8
1
15
500352/A
500352/A
Retainer, Spring
2
5
16
500307/A
500307/A
Split Collar
4
20
17
500309/B
500309/B
Valve Spring
2
2
18
500322/A
500322/A
Valve Stem Seal
2
2
19
500347/A
500347/A
Seat, Spring
2
20
Spark Plug (W5DC) M14
1
1
Spark Plug (WQR8DP) M14
1
1
Valve Exhaust - 350cc
1
1
Valve Exhaust - 500cc
1
1
Valve Inlet - 350cc
1
1
571034/C
Valve Inlet - 500cc
1
1
572318/A
Adaptor - Cylinder Head (PAV Connection)
1
1
20 21 22
500904/A 572339/A 570164/D 571035/C 570163/D
23 24
580395/A
20 Served in Kit, Ref. A7
1 10
Spark Plug (UR5DC) M10
1
1
572328/A
Spark Plug (UR6DC) M10
1
1
25
570478/B
570478/B
Damper Pad LH - Cylinder Head
2
10
26
570482/B
570482/B
Damper Pad - Cylinder Barrel Tapper
6
2
27
570480/B
570480/B
Damper Pad - Cylinder Barrel
3
2
28
570479/B
570479/B
Damper Pad RH - Cylinder Head
4
1
32
01-40 Cylinder & Head Assembly 4
A1 (350cc) Key No’s (Qty. 4 Nos. 16), 15 to 19, 21, 22, (Qty. 2 Nos. 40), 41 & 42
23
5
2
43
3
28 6
25
A1 (500cc)
29
8
27
27
7
A2
A3
Key No’s 30 & 38
Key No’s 20 & 24
A4
A5
Key No’s 6&8
Key No’s 1&7
9
26
9
12
27
26 15
14
34
A10
33
16 10
15 16
13
Key No’s (Qty. 2 Nos. 17, 18 & 40), (Qty. 4 Nos. 16), 21, 22, 41 & 42 A9
Key No’s Key No’s Key No’s 10 & 12 13 & 14 (Qty. 2 Nos. 40), 41 & 42
30
17
11
35
18 17
A6 (350 & 500 cc)
A8
28
26
1
Key No’s (A1 350cc), 43 & 44
A7
28
19
18
36 31
31
40
19 40
37
24
38
20 41
A10 Key No’s 30 & 32
42
22
21 A9
32
39
33
01-40 Cylinder & Head Assembly PART NUMBER KEY Thunderbird Thunderbird No. 350 500 29
573931/A
30 31 32
573931/A
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
Stud - Exhaust
2
10
Piston Assembly (Std size) Kit 350cc
1
1
Piston Assembly (Std size) Kit 500cc
1
1
Circlip (UCE 350)
2
20
Circlip 20 X 1 (UCE 500)
2
20
Piston Ring Set Std (350cc)
1
1
571109
Piston Ring Set Std (500cc)
1
1
571108 500207/A 571119/A 570273
33
570537/D
570537/D
Push Rod Assembly, Exhaust
1
1
34
570538/D
570538/D
Push Rod Assembly, Inlet
1
1
35
570192/C
MLS Gasket (Cylinder Head to Cylinder Barrel) (350cc)
1
1
571039/B
MLS Gasket (Cylinder Head to Cylinder Barrel) (500cc)
1
1
36
500123/A
500123/A
Dowel Pin, Inlet
1
10
37
500116/A
500116/A
Dowel Pin, Exhaust
1
20
Cylinder Barrel Assembly - 350cc
1
Matt Black-Powder Coated
1
Cylinder Barrel Assembly - 500cc
1
Matt Black-Powder Coated
1
Gasket (Crankcase to Cylinder Barrel)
1
1
571043/C
Gasket (Crankcase to Cylinder Barrel)
1
1
570165/C
Valve Guide UCE
2
Served in Kit, Ref. A6
2
Valve Seat Insert - Inlet (350cc)
1
Served in Kit, Ref. A6
10
Valve Seat Insert - Inlet (500cc)
1
Served in Kit, Ref. A6
10
Valve Seat Insert - Exhaust (350cc)
1
Served in Kit, Ref. A6
10
571037/B
Valve Seat Insert - Exhaust (500cc)
1
Served in Kit, Ref. A6
10
144844
Sealing Washer 16 X 20 (TC Feed Plug Washer)
1
38 39 40 41 42 43
869052 869049 570018/G 570165/C 570166/C 571036/B 500303/2
10
34
01-50 Engine Cover LH A1 Key Nos. 1, 3, 4, (Qty. 11 Nos. 5), 6, 7, 8, (Qty. 2 Nos. 12), 10
A2
11
1
A3 Key Nos.
2
3&4
10
12
9
A4
14
Key Nos. 6, (Qty. 11 Nos. 5)
A5 Key Nos. 3, 6, (Qty. 11 Nos. 5)
8
3
7 12 4
13 LOCT IT E
6 5
35
01-50 Engine Cover LH PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
A1
869002
869002
LH Cover Assembly - Black
1
A2
573926/a
573926/A
Clutch Operating Lever Clevis and Lock Pin Spring Assembly
1
A3
869003
869003
LH Cover Sub Assembly
1
A4
888115
888115
Seal and Bolt Repair Kit LH Engine Cover
1
1
A5
888175
888175
Bolt, Bush & Seal Repair Kit LH Engine Cover
1
1
1
573925/A
573925/A
Clutch Operating Lever and Clevis Assembly
1
1
2
570291/A
570291/A
Lock Pin Spring, Clutch Operating Mech.
1
10
3
550061/B
550061/B
Bush
1
1
Cover, LH - Black
1
4
Powder Coated
MOQ Nos. 1 1
Matt Black-Powder Coated
869004
Served in Kit, Ref A3
1
1
5
572015/A
572015/A
Hex Flange Bolt M6 X 1 X 30
11
20
6
550661/A
550661/A
Oil Seal
1
1
7
502019/A
502019/A
‘O’ - Ring (Plug)
1
2
8
502018/B
502018/B
Oil Filler Plug
1
1
9
570409/F
570409/F
Clutch Cable Assembly
1
1
10
570407
570407
Oil Seal INA G 12 X 18 X 5, Clutch Operating Lever
1
1
11
570452/E
570452/E
Spring, Clutch Operating Lever
1
20
12
570298/A
570298/A
Dowel Pin
2
10
Liquid Gasket (Loctite 5699) - 30 ML (Liquid Sealent)
1
Gasket LH Cover
1
13 14
570410/F
570410/F
570278
Recommended Sealent
1
After Market usage
10
36
01-60 Crankcase LH - Cover Side A1
2 4
Key No’s 31 & 32
3
1
5 6
40
26
7
6 39
22 36 38
37 34 35 6
33 32
A1
23 31
29
6
20
22 21
30 27
25
19
17
16
28
8
18
18
24
9 350cc
15 5
14
13
12
11
10
9 500cc
37
01-60 Crankcase LH - Cover Side PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
REMARKS
QTY. REFERENCE
MOQ Nos.
A1
592593/A
592593/A
Sprag Clutch Gear Set Assembly (Tsubaki)
1
1
1
570094
570094
Hex. Socket Head Cap Screw, M5 X 25
1
20
2
570016
570016
Hex. Socket Head Cap Screw, M5 X 45
3
10
3
869001
869001
Housing Starter Drive - Powder Coated Matt Black
1
4
570025
570025
Hex. Socket Head Cap Screw, M6 x 90
4
5
593090/C
593090/C
Nut M6 X 1, Flange Nyloc Type
22
6
570298/A
570298/A
Dowel (6mm)
2
591494/A
591494/A
Neutral Switch with Packing
1
Old Type
1
582510/A
582510/A
Neutral Switch with Packing
1
New Type
1
570249/G
570249/G
Collar, Mainshaft
1
1
Clutch Assembly Complete (6 Plates) - 350cc
1
1
571113/A
Clutch Assembly Complete (7 Plates) - 500cc
1
1 20
7 8 9
570443/C
Alt. No. 570017/K
1 10
Old No. 593090/A
30 10
10
570465/C
570465/C
Plain Washer
1
11
593038/D
593038/D
Hex. Nut with Nylock Insert M16 X 1.5
1
12
570442
570442
Ball Bearing 6001
1
1
13
570446/K
570446/K
Clutch Push Pad
1
1
14
570090/D
570090/D
Stud M6 X 106 L
1
25
15
570088/D
570088/D
Stud M6 X 168 L
1
10
16
144636/A
144636/A
Copper Washer (for Stud)
2
20
17
570089/D
570089/D
Stud M6 X 196 L
2
10
18
570030
570030
Hex. Socket Head Cap Screw, M6 X 20
2
10
19
573918/A
573918/A
Auto Chain Tensioner Assembly - Pricol Powder Coated Matt Black
1
1
20
570295/A
570295/A
‘O’ Ring, Chain Tensioner Assembly
1
10
Old No. 560525/A
10
38
01-60 Crankcase LH - Cover Side A1
2 4
Key No’s 31 & 32
3
1
5 6
40
26
7
6 39
22 36 38
37 34 35 6
33 32
A1
23 31
29
6
20
22 21
30 27
25
19
17
16
28
8
18
18
24
9 350cc
15 5
14
13
12
11
10
9 500cc
39
01-60 Crankcase LH - Cover Side PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
REMARKS
QTY. REFERENCE
MOQ Nos.
21
570086/D
570086/D
Stud M6 X 226 L
2
10
22
570024
570024
Hex. Socket Head Cap Screw, M6 X 50
2
20
23
571221/A
571221/A
Stud, Chain Tensioner Pad
1
24
570029/D
570029/D
Chain Tensioner Pad
1
1
25
141246/C
141246/C
Bush, Chain Tensioner Pad
1
6
Gasket Neutral Switch
1
After Market
10
Alt. No. 141051, Old Type
20
26 27
586084/A
586084/A
Flanged U Nut M8 X 1.25
1
28
570414/B
570414/B
Primary Chain
1
29
571216/A
571216/A
Hex Flange Screw M12 X 1.25 X 25
1
30
570063/F
570063/F
Washer M12 Thick 5 MM
1
Engine Sprocket (Tsubaki)
1
31
Alt. No. 570095/e
20
1 Old No. 570064, Old Type
5 10
570551/C
Alt. No. 570070
1
N.S.
1
32
570073
570073
Needle Bearing
1
33
570074/I
570074/I
Distance Washer, Sprag Clutch
1
1
34
570130
570130
Hex. Socket Head Cap Screw, M6 X 85
1
5
35
570091/D
570091/D
Stud M6 X 80 L
1
10
36
570007/F
570007/F
Gear - Jack Shaft
1
1
37
500635/A
500635/A
Key - Jack Shaft
1
20
38
570032
570032
Circlip 12 X 1N
1
20
39
570072/C
570072/C
Shaft, Double Gear
1
1
40
570570/C
570570/C
Double Gear - Starter Drive
1
With 2 bush
1
40
01-70 Clutch A3 (500cc)
11
500CC 9
Key Nos. (Qty. 7 Nos. 7), (Qty. 6 Nos. 8)
1
2
8
7
4
5
7 Plate Clutch
12
10
6 A1
3 A1
6 Plate Clutch
11 9
6 350CC 1
4 2
7
10
12
8
5
3 A2 (350cc) Key Nos. (Qty. 6 Nos. 7), (Qty. 5 Nos. 8)
41
01-70 Clutch PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1 A2
570443/C
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
Clutch Assembly Complete (6 Plates Kit) - 350cc
1
1
Clutch Assembly Complete (7 Plates Kit) - 500cc
1
1
Clutch Plates Kit - 350cc
1
1
888102
Clutch Plates Kit - 500cc
1
1
571113/A 597459
1
570440
570440
Hex. Screw M6
6
10
2
570442
570442
Ball Bearing 6001
1
1
3
570447/B
570447/B
Bearing Cup
1
1
4
570439/B
570439/B
Holder, Clutch Spring
1
1
5
570438/B
570438/B
Clutch Spring
6
6
6
570434/D
570434/D
Clutch Hub / Back Plate
1
1
Clutch Friction Plate - 350cc
6
6
Clutch Friction Plate - 500cc
7
7
Clutch Plain Plate - 350cc
5
5
Clutch Plain Plate - 500cc
6
6
Wheel Clutch - (6 Plates Type) - 350cc
1
1
571100/A
Wheel Clutch - (7 Plates Type) - 500cc
1
1
7 8 9
570436/C 570436/C 570437/C 570437/C 570435/B
10
570451/B
570451/B
Thrust Washer
1
2
11
570433/B
570433/B
Clutch Drum / Sprocket
1
1
12
570441
570441
Needle Roller Bearing - SCE 228
1
1
42
01-80 Crankcase LH 1 16 15
2
3 4 5 4
10 12 14
13
11
9
6 7
8
43
01-80 Crankcase LH PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
Old Type 593008/A, 145867/A
30
1
586005/A
586005/A
Flange Hex Nut - M8 X 1.25
1
2
500104/D
500104/D
Stud, M8 X 128L
3
2
3
570008/F
570008/F
Jack Shaft
1
2
4
110037/3
110037/3
Circlip 62 X 2N
2
5
110050
110050
Ball Bearing 6305 C3
1
1
6
570006/E
570006/E
Bearing Spacer Crankcase LH
1
10
7
570005/C
570005/C
Bearing Spacer - LH Crankshaft
1
10
571205/A
571205/A
NU 305E Cylinderical Roller Bearing with Cage, Single Row
1
570898/A
570898/A
NU 305, ECP Cylinderical Roller Bearing
1
1
9
570201/F
570201/F
Washer, Thrust
1
10
10
550032/A
550032/A
Needle Bearing Counter Shaft
1
1
11
570013
570013
Hex. Socket Head Cap Screw, M5 X 16
2
20
12
570012/C
570012/C
Retainer Plate, Main Shaft Bearing
1
10
13
570087/D
570087/D
Stud M6 X 133 L
2
10
14
570011
570011
Ball Bearing 6006 C3
1
1
15
570715/A
570715/A
Copper Washer M8
2
8
16
570716/A
570716/A
Nut M8 -Cylinder Head (Cap Nut)
2
8
8
Alt. No. 110037/ 7
Polymide Cage
10
1
44
01-90 Crankcase RH A1
A2
Key No’s 17 to 23
Key No’s 20 to 23
42 4
LOCT IT E 50
52
53 54
1 43
5
A3 Key No’s 21 to 23
2
3
52
45 46
44
49
55
40
47 48
51
9 6
7
8 10
9 11
13
12 14
25
15
24
16
19
41
21 22 23
A2
20
26
39 38
27 28 29
56
37 36
35
30
34
31
18 17 18
A1
32
33
45
01-90 Crankcase RH PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
570804
570804
Kick Starter Shaft Assembly
1
1
A2
570805/B
570805/B
Kick Start Shaft Sub Assembly
1
1
A3
888182
888182
Kick Pawl, Plunger and Spring Kit
1
1
Conrod Kit (UCE 350 / 500)
1
1 1
A4 1
570097/B
570097/B
Hydraulic Valve Lifter Roller
2
2
586005/A
586005/A
Flange Hex Nut - M8 X 1.25
1
3
570716/A
570716/A
Nut M8 - Cylinder Head (Cap Nut)
2
8
4
570715/A
570715/A
Copper Washer M8
2
8
5
500104/D
500104/D
Stud, M8 X 128
3
2
6
570141/E
570141/E
Bracket - Pin - Hydraulic - Tappet
1
2
Hex Socket Head Cap Screw M6 X 16
1
10
Hex. Socket Head Cap Screw, M6 X 12
1
10
Needle Roller -NRB-Type-BP-DIA 4 X 37 L
1
10
571116/B
Needle Roller - DIA. 4 X 29.8L (Lockpin Hydraulic Tappet)
2
10
7 8
500355 570232 570125
Old Type 593008/A, 145867/A
30
9
120005/B
120005/B
Dowel - Hallow (Centre Crankcase)
2
20
10
570037
570037
Bearing NRB (NBI 30 X 45 X 20)
1
1
11
570028
570028
Locating Pin, (Pivot) - NRB 3 X 21.8
1
10
12
550032/A
550032/A
Needle Bearing - Layshaft TS
1
1
13
570201/F
570201/F
Washer, Thrust
1
10
14
570208/B
570208/B
Needle Bearing
1
1
15
570206/J
570206/J
Sleeve Gear
1
1
16
570207
570207
Needle Bearing - INA HK 2012
1
1
17
570209
570209
Circlip 18N
1
20
46
01-90 Crankcase RH RH 01-30 Crankcase A1
A2
Key No’s 17 to 23
Key No’s 20 to 23
42 4
LOCT IT E 50
52
53 54
1 43
5
A3 Key No’s 21 to 23
2
3
52
45 46
44
49
55
40
47 48
51
9 6
7
8 10
9 11
13
12 14
25
15
24
16
19
41
21 22 23
A2
20
26
39 38
27 28 29
56
37 36
35
30
34
31
18 17 18
A1
32
33
47
01-90 RH RH 01-30Crankcase Crankcase PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
REMARKS
QTY. REFERENCE
MOQ Nos.
18
550030/C
550030/C
Washer Thrust
2
10
19
570248/D
570248/D
Kick Start Gear with Bush 35T
1
1
Kick Starter Shaft
1
20
570806/D
1
21
140333/B
140333/B
Pawl Kick
1
Served in Kit, Ref. A3
1
22
140332/B
140332/B
Plunger Kick Starter
1
Served in Kit, Ref. A3
10
23
140331/A
140331/A
Spring Kick
1
Served in Kit, Ref. A3
50
24
110037/3
110037/3
Circlip 62 x 2N
1
10
25
570469/A
570469/A
Deep Groove Ball Bearing - Sleeve Gear
1
1
26
550082/C
550082/C
Pawl, Cam Plate
1
27
550083/B
550083/B
Spring, Pawl
1
550087
550087
Machined Washer 6.4
1
Old Type
10
570664/A
570664/A
Washer Shift Cam Plate Stopper
1
Anti Skip Mechanism
10
29
570702/A
570702/A
Hex. Nut M6X1 ( U-type Nut)
1
5
30
570240
570240
Hex Socket Head Cap Screw M5 X 35
3
10
31
570239/C
570239/C
Oil Thrower
1
10
32
146714/A
146714/A
Hex Screw M8 X 23
1
10
33
142257/B
142257/B
Stop Plate (KSS)
1
5
34
570431
570431
Hex. Flange Bolt M5 X 16
2
20
35
869023
869023
Sump Drain Cap Assembly with Magnetic Tip, Matt Black-Powder Coated
1
36
570057/B
570057/B
‘O’ Ring - Drain Cap
1
10
37
570054/G
570054/G
Suction Filter Assembly
1
5
38
570276/D
570276/D
Magnetic Plug Assembly (Oil Drain Bolt)
1
2
28
Old Type
2 10
Alt. No. 570078/D
4
48
01-90 Crankcase RH A1
A2
Key No’s 17 to 23
Key No’s 20 to 23
42 4
LOCT IT E 50
52
53 54
1 43
5
A3 Key No’s 21 to 23
2
3
52
45 46
44
49
55
40
47 48
51
9 6
7
8 10
9 11
13
12 14
25
15
24
16
19
41
21 22 23
A2
20
26
39 38
27 28 29
56
37 36
35
30
34
31
18 17 18
A1
32
33
49
01-90 Crankcase RH PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
39
144846/A
144846/A
Washer Drain Plug (Inspection Screw Ignition Timing)
1
14
40
573983/A
573983/A
Bolt, Pawl ( White Passivation)
1
2
Crank Shaft Assembly (UCE 350)
1
1
Crank Shaft Assembly (UCE 500)
1
1
Loctite 5699 (Alternate : Liquid Sealent 5702) 30 ML
1
41
571170/C 571172/C
42
570278
Recommended Sealent
1
43
570481
570481
Hex Flange Bolt M5 X 12
1
20
44
144636/A
144636/A
Copper Washer
1
20
45
570468/B
570468/B
Cap, Pivot Pin
1
5
46
146031/A
146031/A
‘O’ Ring, Oil Pump Outlet
1
14
47
550108
550108
‘O’ Ring
1
20
48
570218/C
570218/C
Pivot, Cam Plate
1
4
49
570186/D
570186/D
Crank Pin
1
1
50
570185/B
570185/B
Connecting Rod Assembly
1
1
51
570193/B
570193/B
Bearing Needle Roller - Conrod
1
1
52
570187/B
570187/B
Thrust Washer - Conrod
2
10
53
572338/B
572338/B
Hex. Flange Bolt Anti Skip Plate M6 X 1 X 20
1
54
570666/A
570666/A
Copper Washer M6
1
20
55
570665/B
570665/B
Plate Anti Skip
1
1
56
570658/B
570658/B
Stopper Assy. Shift Cam Plate (Roller Type)
1
Alt No. 586042/A
Anti Skip Mechanism
10
1
50
01-100 Gear Train Assembly (Old Type) A1
1
2 21
Key No’s 8 to 14
A3
22
A2 Key No’s 12 (2 Nos), 15 to 20
5
6
4
3
7
13
A3
14
8
Key No’s 1, 2 & 21
A1
9
12
11 10
A2
16
20
19
18 12
12 17
15
51
01-100 Gear Train Assembly (Old Type) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
570157
570157
Lay Shaft Sub Assembly
1
1
A2
570158/B
570158/B
Main Shaft Sub Assembly
1
1
A3
570615
570615
Cam Plate, Neutral Pin with Rollers Complete UCE
1
1
1
550075/A
550075/A
Roller
4
12
Cam Plate Assembly
1
2
570216/E
Served in Kit, Ref. A3
3
550091/C
550091/C
Selector Fork Long RH
1
1
4
550081/C
550081/C
Selector Fork Short (Centre)
1
1
5
550090/C
550090/C
Selector Fork Middle LH
1
1
6
550078/A
550078/A
Selector Fork Shaft
1
2
7
550141
550141
Circlip (10N)
1
20
8
570202/E
570202/E
Lay Shaft 1st Gear Assembly (with Bush)
1
1
9
550030/C
550030/C
Washer Thrust
1
10
10
550011/C
550011/C
Lay Shaft 3rd Gear / 4th Double Gear
1
1
11
550216/D
550216/D
Lay Shaft
1
1
12
550023/E
550023/E
Washer, Thrust
1
5
13
570596/B
570596/B
Lay Shaft 2nd Gear Assembly (with Bush)
3
1
14
550007/C
550007/C
Lay Shaft High Gear
1
1
15
550008/B
550008/B
Main Shaft 2nd Gear
1
1
16
570205/N
570205/N
Main Shaft UCE 5S
1
1
17
570823/A
570823/A
Main Shaft 4th Gear Assembly (with Bush)
1
1
18
550024
550024
Circlip
1
14
19
570821/A
570821/A
Main Shaft 3rd Gear Assembly (with Bush)
1
1
20
570204/H
570204/H
Main Shaft 1st Gear
1
1
52
01-100 Gear Train Assembly (Old Type) A1
1
2 21
Key No’s 8 to 14
A3
22
A2 Key No’s 12 (2 Nos), 15 to 20
5
6
4
3
7
13
A3
14
8
Key No’s 1, 2 & 21
A1
9
12
11 10
A2
16
20
19
18 12
12 17
15
53
01-100 Gear Train Assembly (Old Type) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
21
550119/B
550119/B
Neutral Pin, Finder
1
10
22
572044/A
572044/A
Washer Special Cam Plate Assembly (Top Side)
1
5
54
01-110 Gear Train Assembly (Anti Skip Mechanism) A1
A3 1
Key No’s 8 to 14
2
21 22
A2 Key No’s (Qty. 3 Nos. 12), 15 to 20
5
6
3
7
A1
A3
4
13
14
8
Key No’s 1, 2 & 21
9
12
11 10
A2
16
20
19
18 12
12 17
15
55
01-110 Gear Train Assembly (Anti Skip Mechanism) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
570157
570157
Lay Shaft Sub Assembly
1
1
A2
570158/B
570158/B
Main Shaft Sub Assembly
1
1
A3
570706/B
570706/B
Cam Plate, Neutral Pin with Rollers Complete UCE (Anti Skip Mechanism)
1
1
1
550075/A
550075/A
Roller
4
12
Cam Plate Assy. (Anti Skip Mechanism)
1
2
570707/B
New Type, Served in Kit, Ref.A3
1
3
550091/C
550091/C
Selector Fork Long
1
1
4
550081/C
550081/C
Selector Fork Short (Centre)
1
1
5
550090/C
550090/C
Selector Fork Middle (Length Cut)
1
1
6
550078/A
550078/A
Shaft, Selector Fork
1
2
7
550141
550141
Circlip 10 N
1
20
8
570202/E
570202/E
Assy., Layshaft 1st Gear
1
1
9
550030/C
550030/C
Washer, Thrust MS & L
1
10
10
550011/C
550011/C
Layshaft 3rd / 4th Gear
1
1
11
550216/D
550216/D
Layshaft
1
1
12
550023/E
550023/E
Washer, Thrust
3
5
13
570596/B
570596/B
Assy., Layshaft 2nd Gear
1
1
14
550007/C
550007/C
Layshaft High Gear
1
1
15
550008/B
550008/B
Mainshaft 2nd Gear
1
1
16
570205/N
570205/N
Mainshaft
1
1
17
570823/A
570823/A
Assy., 4th Gear Main Shaft
1
1
18
550024
550024
Circlip, Din:5108 Inv. External, Dia 24
1
14
19
570821/A
570821/A
Assy., 3rd Gear, Main Shaft
1
1
20
570204/H
570204/H
Main Shaft 1st Gear
1
1
56
01-110 Gear Train Assembly (Anti Skip Mechanism) A1
A3 1
Key No’s 8 to 14
2
21 22
A2 Key No’s (Qty. 3 Nos. 12), 15 to 20
5
6
3
7
A1
A3
4
13
14
8
Key No’s 1, 2 & 21
9
12
11 10
A2
16
20
19
18 12
12 17
15
57
01-110 Gear Train Assembly (Anti Skip Mechanism) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
21
550119/B
550119/B
Pin, Neutral Finder
1
10
22
572044/A
572044/A
Washer - Cam Plate (Top Side)
1
1
58
02-00 CV Carburetor (BS 29) A1
A2
A3
A4
A5
A6
A7
Key No’s 35, 36, 37, 43 & 44
Key No’s 27 & 45
Key No’s 11, 14, 26, 33
Key No’s 28, 29 & 30
Key No’s 12, 13 & 46
Key No’s 12, 16, 21, 35, 44, 45, 47 & 50
Key No’s 2, 5, 9, 10, 12, 15, 16, 18, 21, 31, 32, 35, 44, 45, 47 & 50
1
42
40
41
38
2
2
5 6 7 8 9 49 10
3
4
50 34
48 15 16
47
17
31
19 22
35 36
30
18
46 12
32
11
14
29
20
28
21 39
23
13
27
24 25 33 A5
26
45
37 43 44
59
02-00 CV Carburetor (BS 29) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
888083
Mixture (Pilot) Screw Repair Kit CV Carb BS 29
1
2
A2
888084
Drain Screw Repair Kit CV Carb BS 29
1
2
A3
888085
Drain and Vent Pipe Kit CV Carb BS 29
1
2
A4
888086
Idle Screw Repair Kit CV Carb BS 29
1
2
A5
570944
Piston Valve and Diaphragm Assembly Kit - CV Carb. BS 29
1
1
A6
888224
Carburetor BS 29 Minor Kit
1
1
A7
888225
Carburetor BS 29 Major Kit
1
1
1
570282/K
Carburetor BS 29
1
2
570936
Top Cover Fixing Screw - CV Carb. (Shank Type)
2
3
570943
Diaphragm Top Cover - CV Carb. (PET Type - Single Piece)
1
4
570833/A
Piston Valve Spring - CV Carb.
1
2
5
500848
Jet Needle Plate Fixing Screw - CV Carb.
2
10
6
500836
Jet Needle Fixing Plate - CV Carb.
1
10
7
500837
Jet Needle Retainer Spring - CV Carb.
1
10
8
500839
Jet Needle Washer - CV Carb.
1
10
9
500838
Jet Needle “E” - Ring - CV Carb.
1
10
10
570834/A
Jet Needle - CV Carb. (4DHL42-2/3)
1
2
11
570874/A
Clip, Air Vent - CV Carb.
1
Served in Kit, Ref. A3
20
12
500835
Diaphragm - CV Carb.
1
Alt. No. Ref. A5 (N.S)
1
13
500834
Diaphragm Retainer Ring - CV Carb.
1
Served in Kit, Ref. A5
10
14
570873/A
Air Vent Hose - CV Carb.
1
Served in Kit, Ref. A3, Alt. No. 570843
5
570282/H
New Type, Pilot Air Screw Press Fit, > Apr. ‘12
1 10
Old No. 500831/A or 570831/A New Type, > Mar. 2013
3
60
02-00 CV Carburetor (BS 29) A1
A2
A3
A4
A5
A6
A7
Key No’s 35, 36, 37, 43 & 44
Key No’s 27 & 45
Key No’s 11, 14, 26, 33
Key No’s 28, 29 & 30
Key No’s 12, 13 & 46
Key No’s 12, 16, 21, 35, 44, 45, 47 & 50
Key No’s 2, 5, 9, 10, 12, 15, 16, 18, 21, 31, 32, 35, 44, 45, 47 & 50
1
42
40
41
38
2
2
5 6 7 8 9 49 10
3
4
50 34
48 15 16
47
17
31
19 22
35 36
30
18
46 12
32
11
14
29
20
28
21 39
23
13
27
24 25 33 A5
26
45
37 43 44
61
02-00 CV Carburetor (BS 29) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
15
570835/A
Needle Jet - CV Carb. (P-2M-922)
1
2
16
500845
‘O’ Ring Jet Holder - CV Carb.
1
17
570838/A
Main Jet Holder - CV Carb.
1
2
18
570837/A
Main Jet (BS29-110)
1
2
19
500846
Float Pin - CV Carb.
1
2
20
500847
Float Pin Fixing Screw - CV Carb.
1
10
21
500841
‘O’ Ring Float Chamber Cover - CV Carb.
1
2
22
500843
Float Assembly - CV Carb.
1
2
23
570732/B
Float Body Assembly New Type - CV Carb.
1
24
141963
Spring Washer - CV Carb.
2
20
25
500842
Screw Bowl MTG with Washer - CV Carb.
2
10
26
570842/A
Hose Drain - CV Carb.
1
Served in Kit, Ref. A3
5
27
500871
Screw - Drain - CV Carb.
1
Served in Kit, Ref. A2
2
28
500857
Idle Adjuster Screw - CV Carb. (Yellow)
1
Served in Kit, Ref. A4
1
29
500856/A
Packing, Idle Adjusting Screw - CV Carb. (White Plastic)
1
Served in Kit, Ref. A4
20
30
500855
Spring, Idle Adjusting - CV Carb. (Yellow)
1
Served in Kit, Ref. A4
10
31
570840/A
Pilot (Slow) Jet (BS 29-12.5) - CV Carb.
1
32
570839/A
Pilot Air Jet - CV Carb. (Thread Type - ID 1.2)
1
Old Type < Apr’ 2012
2
33
500874
Clip Drain Hose - CV Carb.
1
Served in Kit, Ref. A3
10
34
570841/A
Plunger Assembly - CHOKE - CV Carb.
1
35
500870
‘O’ Ring Pilot Screw Front - CV Carb.
1
Served in Kit, Ref. A1
20
36
500869
Washer Pilot Screw - CV Carb.
1
Served in Kit, Ref. A1
20
Alt. No. 570845/A
OldNo.500860 With ‘O’ Ring type Drain Screw and ‘L’ Type Bend, > Apr. ‘12
10
1
2
1
62
02-00 CV Carburetor (BS 29) A1
A2
A3
A4
A5
A6
A7
Key No’s 35, 36, 37, 43 & 44
Key No’s 27 & 45
Key No’s 11, 14, 26, 33
Key No’s 28, 29 & 30
Key No’s 12, 13 & 46
Key No’s 12, 16, 21, 35, 44, 45, 47 & 50
Key No’s 2, 5, 9, 10, 12, 15, 16, 18, 21, 31, 32, 35, 44, 45, 47 & 50
1
42
40
41
38
2
2
5 6 7 8 9 49 10
3
4
50 34
48 15 16
47
17
31
19 22
35 36
30
18
46 12
32
11
14
29
20
28
21 39
23
13
27
24 25 33 A5
26
45
37 43 44
63
02-00 CV Carburetor (BS 29) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
REMARKS
QTY. REFERENCE
MOQ Nos.
37
500862
Spring Pilot Screw - CV Carb.
1
Served in Kit, Ref. A1
20
38
143144/2
Clip Carb Flange - CV Carb.
2
Alt. No. 146882/A
2
39
570261/B
Flange (Carburetor to Cylinder Head) - CV Carb.
1
1
40
521200/A
‘O’ Ring Flange
1
5
41
571206/A
SS Hex Socket Head Cap Screw M6 X 25
2
42
144636/A
Sealing Washer
2
43
570844/B
Adjuster ‘E’ Pilot (Mixture) Screw - CV Carb.
1
Modified Taperness, Alt. No. Ref. A1
2
44
570846/A
‘O’ Ring - Mixture / Pilot Screw Head - CV Carb.
1
Served in Kit, Ref. A1
20
45
570845/A
‘O’ Ring - Drain Screw - CV Carb.
1
Served in Kit, Ref. A2
20
46
570832/A
Piston C.V Carburetor (BS 29)
1
Served in Kit, Ref. A5
1
47
570836/B
Needle Assy. 1.5 - (BS 29)
1
5
48
500872
Cap Throttle Shaft
1
5
49
571253
Shim Jet Needle
1
5
50
570940/A
‘O’ Ring Plunger Assembly Choke
1
10
New Type
10 10
64
02-10 EFI Components in Cylinder Head A1
A2
A3
A4
Key No’s 12, 13 & 14
Key No’s 3, 4 & 5
Key No’s 3&8
Key No’s 5, 6, 10, 12 to 17
15
14
12
13
3 10
23
17 22
24
9
10
16
7
7
21 10 9 7
20
18
11
9
7
8
3
19 6
5
4
2
1
65
02-10 EFI Components in Cylinder Head PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
571086
Injector Kit Assembly
1
1
A2
888183
Insulator Kit
1
1
A3
888192
Adaptor with PAV Connection & ‘O’ Ring Kit
1
1
A4
888176
Sub Assembly Manifold - Inlet, Thunderbird 500
1
1
Cylinder Head (500cc) Black
1
1
869045
1
2
571055/A
Engine Temperature Sensor with ‘O’ Ring
1
1
3
521200/A
‘O’ Ring for Insulator and Adaptor
2
2
4
571079/D
Insulator
1
5
144981/B
‘O’ Ring for Manifold
1
6
869025
Manifold - Inlet - Black
1
7
144636/A
Copper Washer M6
4
10
8
572304/A
Adaptor with PAV Connection
1
1
9
571206/A
Hex. Socket Head Cap Screw M6 X 25
4
10
10
593055/A
Hex. Nut with Nylon Insert M6
3
10
11
571051/B
Throttle Body Assy.
1
1
12
571053/A
Injector
1
13
571090/A
Seal Ring
1
10
14
571087/A
‘O’ Ring, Injector (I.D 7.47 X Wire Dia 3.6)
1
10
15
571088/C
Cap, Injector Assembly
1
1
16
573935/A
Spacer - EFI
1
1
17
571249/A
Stud Injector M6
1
18
143144/2
Clip Hose - Adaptor
1
1
19
572607/A
‘O’ Ring - Temperature Sensor
1
10
N.S., Ref. A2 10 Matt Black-Powder Coated
1
N.S., Ref. A1
Alt. No. 573966/A, Old Type
1
66
02-10 EFI Components in Cylinder Head A1
A2
A3
A4
Key No’s 12, 13 & 14
Key No’s 3, 4 & 5
Key No’s 3&8
Key No’s 5, 6, 10, 12 to 17
15
14
12
13
3 10
23
17 22
24
9
10
16
7
7
21 10 9 7
20
18
11
9
7
8
3
19 6
5
4
2
1
67
02-10 EFI Components in Cylinder Head PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
20
571226/A
Valve BI-Starter
1
2
21
571227/A
Spring Compression Valve BI-Starter
1
10
22
571228/A
Holder Cable Valve
1
5
23
571229/A
Guide Cable Valve
1
5
24
571230/A
Cap Cable Sealing
1
10
68
02-20 Air Filter (350cc) A1 Key Nos. 1 to 14
1
A2
14
Key Nos. 2, 4, 6, 8, (Qty. 5 Nos. 9)
2
4
5
7
6 7
12 13
8 11
9 9
10
69
02-20 Air Filter (350cc) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
580559
Air Filter Assembly Complete
1
1
A2
521237
Air Filter Assembly
1
1
1
586025/A
Flange Hex Bolt M8 X 16
2
2
521238/B
Air Filter Body
1
1
3
141051
Hex Nut M8
3
1
4
521129/B
‘O’ Ring
1
1
5
521172/A
Air Filter Element (350cc)
1
1
6
521093/D
Cover, Filter Element
1
2
7
142065
Slotted Cheese Head Screw M5 X 20
3
40
8
521092/D
Lid - Air Filter
1
10
9
521125
Cross Recessed Pan Head Screw M5 X 25
5
40
10
141560
Air Polution Sticker
1
10
11
572611/A
Clip Hose
1
12
500823/B
Bellow Air Filter Outlet
1
1
13
147897/B
Hose Clip
1
1
14
586036/A
Washer
2
Old No. 591534/a
Alt. No. 500712/2
Old No. 140437/1, 593028/A, 140080/2
30
1
20
70
02-30 Air Filter (500cc)
A1 Key Nos. 1 to 14
A1
10
A2
9
Key Nos. 2 to 5, 7, 8, 13 (Qty. 4 Nos. 1) A3 Key Nos. 4&5
8
6
11
7
13
12
6 5 4
3 2 1
14
71
02-30 Air Filter (500cc) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
581114/A
Air Filter Assembly Complete
1
1
A2
581004/E
Air Filter Assembly
1
1
A3
888127
Air Filter with Cover
1
1
1
142095
Slotted Cheese Head Screw M5 X 18
4
20
2
581006/B
Air Filter - LID
1
1
3
586004/A
Hex Nut with Nylock Insert M8
1
4
581008/A
Cover - Filter Element
1
2
5
581007/A
Air Filter Element
1
1
6
586014/A
Flanged Hex. Bolt M8 X 1.25 X 10
2
7
581005/D
Air Filter Body
1
1
8
581044/C
Arrester Comp. – Air Filter
1
1
9
500712/A
Clip Hose
1
6
10
500823/B
Bellow (C.V. B)
1
1
11
111098/2
Washer, Plain
1
20
12
560506
Hex. Socket Head Cap Screw M8 X 25
1
5
‘O’ Ring
1
500917/B
Strap - White
1
Alt. No. 582511/A
10
582511/A
Strap - Black
1
Old No. 500917/B
10
13 14
Old No. 593030/A, 142182/A
Old No. 145872/A
581009/A
30
10
5
72
02-40 Silencer & Exhaust Pipe A1
16
15
Key Nos. ALL
16 1 7
10 8
6 5 2
8 9
3
14
New Type
14
17
14
4 13
14
12
14
Old Type
11
73
02-40 Silencer & Exhaust Pipe PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1 A2 1
888210 888209
DESCRIPTION
REMARKS
QTY. REFERENCE
MOQ Nos.
Exhaust Pipe Assembly Kit (350cc)
1
1
888211
Exhaust Pipe Assembly Kit (500cc)
1
1
888209
Silencer Assembly Kit TB 350 / 500 cc
1
1
Exhaust Pipe Assembly - 350cc
1
1
594076/B
Exhaust Pipe Assembly - 500cc
1
1
594191/B
2
594077/B
594077/B
Silencer Assembly
1
Served in Kit, Ref. A2
1
3
867072
867072
End Cone Silencer (Cup)
1
Dual Tone Colour
1
4
581122/A
581122/A
Mushroom Head Screw, M6 X 8 X 1
3
10
5
594079/B
594079/B
Bracket - Silencer Front Mounting
1
1
6
586038/A
586038/A
Spring Washer M8
2
Old No. 210026
50
7
586025/A
586025/A
Flange Hex Bolt M8 X 16
2
Old No. 591534/A
30
8
586032/A
586032/A
Plain Washer
2
Old No. 141061/ 1
50
9
591578/A
591578/A
Flanged Hex. Bolt, M6 X 1 X 35
1
10
586029/A
586029/A
Hex. Nut M6
1
Old No. 141060
40
11
594081/B
594081/B
Exhaust Guard (with Clip)
1
Old Type, < Feb. ‘13
1
12
500711/A
500711/A
Hose Clip
2
Old Type, < Feb. ‘13
2
13
594209/A
594209/A
Guard - Silencer
1
147896/A
147896/A
Philips Pan Head Screw M6 X 6
3
Old Type
10
147896/A
147896/A
Philips Pan Head Screw M6 X 6
5
New Type
10
15
582638/A
582638/A
Gasket - Exhaust Pipe (Copper Type)
1
Old No. 510804/A
10
16
586005/A
586005/A
Flanged Hex. Nut M8 X 1.25
2
Old Type 593008/A, 145867/A
5
17
594474/C
594474/C
Guard - Exhaust Pipe (without Clip)
1
New Type, > Mar. ‘13
1
14
10
1
74
03-00 Handle Bar & Controls A1
A2
Key Nos. 1, (Qty. 2 Nos. 2), 3, 4, (Qty. 4 Nos. 5), 6, 7, 10, 11, 12, 14 & 23
Key Nos.
A3 Key Nos. 7, 13, (Qty. 2 Nos. 14)
8&9
A4 Key Nos. 18 & 21 6 21
18 19 13
14
22
20
17 16
23 15
14
7
(500cc) 12
1
Choke Lever
4 5
10
2
11 8
3
9 24
12 (350cc)
25
2 10
75
03-00 Handle Bar & Controls PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1
594397/A
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
Handle Bar Assembly - 350cc
1
1
594004/A
Handle Bar Assembly - 500cc
1
1
A2
888193
888193
Mirror Set - Thunderbird (Black) 500cc
1
1
A3
888168
888168
Clutch Switch Repair Kit
1
1
A4
888128
888128
Clutch & Front Brake Lever Kit
1
1
594005/B
594005/B
Handle Bar Comp. (Classic)
1
1
2
580404/A
580404/A
Damper Weight (Nickle Plated)
2
2
Hand Grip Comp. (with Rotor) Throttle Assembly - 350cc
1
1
Grip Comp. Throttle RH (Twin Cable Type) - 500cc
1
1
Switch Module RH - 350cc
1
Single Hole Throttle Cable
1
581097/A
Switch Module RH - 500cc
1
Two Holes for Twin Cable
1
Alternate No. 560195/A
10
3 4
146044/A 581098/A 560195/A
Clear Coated
1
5
594425/A
594425/A
Cable Tie
4
6
581083/A
581083/A
Lever and Holder Assembly LH
1
7
560632/A
560632/A
Clutch Switch
1
Served in Kit, Ref. A3
5
8
594013/A
594013/A
Rear View Mirror - LH
1
Served in Kit, Ref. A2
2
9
594014/A
594014/A
Rear View Mirror - RH
1
Served in Kit, Ref. A2
2
10
594426/A
594426/A
Counter Weight Screw, M8 X 50 (White)
2
Old No. 521202/a
10
11
521186/A
521186/A
Grip LH FR Counter Weight
1
1
Switch Module LH - 350cc
1
1
581029/A
Switch Module LH - 500cc
1
147270/A
12 13
580441/A 147270/A
1
With Choke Lever
Add on Lead Clutch Switch
1
14
Screw Clutch Switch
2
560633/A
15
Stud Release Lever
1
591975
1
Served in Kit, Ref. A3
5
Served in Kit, Ref. A3
10 10
76
03-00 Handle Bar & Controls A1
A2
Key Nos. 1, (Qty. 2 Nos. 2), 3, 4, (Qty. 4 Nos. 5), 6, 7, 10, 11, 12, 14 & 23
Key Nos.
A3 Key Nos. 7, 13, (Qty. 2 Nos. 14)
8&9
A4 Key Nos. 18 & 21 6 21
18 19 13
14
22
20
17 16
23 15
14
7
(500cc) 12
1
Choke Lever
4 5
10
2
11 8
3
9 24
12 (350cc)
25
2 10
77
03-00 Handle Bar & Controls PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
REMARKS
QTY. REFERENCE
MOQ Nos.
16
Screw
1
591972
10
17
Washer
1
591973
10
Lever Assy. LH - Clutch (P.U. Clear Coated)
1
19
Nut Nyloc
1
591974
20
Bracket LH Lever (Holder)
1
594683
Alt. No. 143332
1
21
Lever RH - Disc Brake (P.U. Clear Coated) - BBI
1
594621
Alt. No. 594551/A
1
Add On Lead (Disc Brake)
1
Mirror Thread Guard
2
18
22
594635/A
592857/B
594635/A
592857/B
23 24
591521/A
591521/A
Rotor Plate
1
25
591522/A
591522/A
Pan Head Screw M5 X 10
10
Alt. No. 418083
1 10
5 141460/A
N.S.
10 20
78
03-10 Control Cables A1 (350cc) Key Nos. 1&2
A1 (500cc) Key Nos. 1, 2 & 3
500cc
350cc
1
1 1 3
2 3
2
79
03-10 Control Cables PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1 1 2 3
888186
QTY. REFERENCE
REMARKS
MOQ Nos.
Control Cable Kit Thunderbird - 350cc
1
1
Control Cable Kit Thunderbird - 500cc
1
1
Throttle Cable
1
1
594279/A
Throttle Cable Assembly (Twin Cable)
1
1
570409/E
Clutch Cable Assembly (350cc)
1
1
594278/A
Choke Cable Assembly
1
1
888187 580387/D 570409/E
DESCRIPTION
80
03-20 Front Master Cylinder Assembly - BBI A1
A2
Key Nos. All except 26 to 28
Key Nos. 26, (Qty. 2 Nos. 27) (Qty. 4 Nos. 28)
16
A3
A4
Key Nos. 14, 15, 16, (Qty. 2 Nos. 17)
Key Nos.
A5
A6
Key Nos.
Key Nos. (Qty. 2 Nos. 27) (Qty. 4 Nos. 28)
2 16 & 172to
A8
Key Nos. 2 to 8 & 31
Key Nos. 2,2 to 5 & 315
A9
A10
Key Nos. 18,19 & 202
Key Nos. 21 & 222
A12
Key Nos. Key Nos. 14 & 152 9,11,12 & 31
24
30
23
11
23 & 24
A7
A11
17
17
27 28
28
10 9
15
12
3
14
4
8
26
5
25
2
1
22
13
A13 Key Nos. All except 9, 26 to 28
6
7
29
19 18
21 20
22
27 28
28
81
03-20 Front Master Cylinder Assembly - BBI PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
REMARKS
QTY. REFERENCE
Alt. No. 592825/A
MOQ Nos.
A1
594631/A
594631/A
Master Cylinder Assembly with Brake Lever - (BBI)
1
A2
594704/A
594704/A
Front Brake Hose Assy. and Banjo Bolt Kit Front M/C
1
1 1
A3
888009
888009
Reservoir Cover Kit and Diaphragm Front M/C
1
1
A4
594710/A
594710/A
Switch Repair Kit Front Brake - (BBI)
1
1
A5
594712/A
594712/A
Reservoir Cover Kit Front M/C
1
1
A6
594721/A
594721/A
Banjo Bolt Kit
1
1
A7
594705/A
594705/A
Major Kit Front Master Cylinder Front M/C
1
1
A8
594706/A
594706/A
Minor Kit Front Master Cylinder Front M/C
1
1
A9
594707/A
594707/A
Oil Window Kit Front M/C
1
1
A10 594708/A
594708/A
Clamp Kit Front M/C
1
1
A11 594709/A
594709/A
Diaphragm Kit Front M/C
1
1
A12 594711/A
594711/A
Lever Brake Kit Front M/C - Buffed
1
Clear Coated
1
A13
Master Cylinder without Brake Lever
1
Common
1
1
Master Cylinder Body Front
1
594602/A
N.S., Served in Kit, Ref. A1
2
Piston - Front Master Cylinder
1
594603/A
N.S., Served in Kit, Ref. A7, A8
3
Primary Seal Disc
1
594604/A
N.S., Served in Kit, Ref. A7, A8
4
Secondary Seal Disc
1
594605/A
N.S., Served in Kit, Ref. A7, A8
5
Spring Disc
1
594606/A
N.S., Served in Kit, Ref. A7, A8
6
Circlip Disc
1
594607/A
N.S., Served in Kit, Ref. A7,
7
Boot Disc
1
594608/A
N.S., Served in Kit, Ref. A7,
8
Push Rod Disc
1
594609/A
N.S., Served in Kit, Ref. A7,
9
Brake Lever (Clear Coated)
1
594621/A
N.S., Served in Kit, Ref. A12
10
Shim FR Disc
1
594610
N.S., Served in Kit, Ref. A1
82
03-20 Front Master Cylinder Assembly - BBI A1
A2
Key Nos. All except 26 to 28
Key Nos. 26, (Qty. 2 Nos. 27) (Qty. 4 Nos. 28)
16
A3
A4
Key Nos. 14, 15, 16, (Qty. 2 Nos. 17)
Key Nos.
A5
A6
Key Nos.
Key Nos. (Qty. 2 Nos. 27) (Qty. 4 Nos. 28)
2 16 & 172to
A8
Key Nos. 2 to 8 & 31
Key Nos. 2,2 to 5 & 315
A9
A10
Key Nos. 18,19 & 202
Key Nos. 21 & 222
A12
Key Nos. Key Nos. 14 & 152 9,11,12 & 31
24
30
23
11
23 & 24
A7
A11
17
17
27 28
28
10 9
15
12
3
14
4
8
26
5
25
2
1
22
13
A13 Key Nos. All except 9, 26 to 28
6
7
29
19 18
21 20
22
27 28
28
83
03-20 Front Master Cylinder Assembly - BBI PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
REMARKS
QTY. REFERENCE
11
Bolt Handle Lever
1
594611/A
N.S., Served in Kit, Ref. A12
12
Hex. Nut Lever Disc
1
594612/A
N.S., Served in Kit, Ref. A12
13
Cap Sub Assembly Disc
1
594613/A
N.S., Served in Kit, Ref. A1
14
Diaphragm Front Disc
1
592257/A
N.S., Served in Kit, Ref. A3, A11
15
Plate Diaphragm Disc
1
592258/A
N.S., Served in Kit, Ref. A3, A11
16
Reservoir Cover Front Disc
1
594614/A
N.S., Served in Kit, Ref. A3, A5
17
Reservoir Screw Disc
2
592260/A
N.S., Served in Kit, Ref. A3,A5
18
Window Assembly FR Disc
1
594615/A
N.S., Served in Kit, Ref. A9
19
‘O’ Ring FR Disc
1
594616/A
N.S., Served in Kit, Ref. A9
20
Clip FR Disc
1
594617/A
N.S., Served in Kit, Ref. A9
21
Clamp FR Disc
1
594618/A
N.S., Served in Kit, Ref. A10
22
Screw Clamp
2
594619/A
N.S., Served in Kit, Ref. A10
23
Switch Assembly Front
1
580892/A
N.S., Served in Kit, Ref. A4
24
Screw Switch FR M/C
1
594620/A
N.S., Served in Kit, Ref. A4
25
Thread Protector
1
26
Brake Hose Assembly - Black Trivalant
1
594622/A
N.S., Served in Kit, Ref. A2
27
Banjo Bolt Disc
2
594507/A
N.S., Served in Kit, Ref. A2, A6
28
Copper Washer Disc
4
594508/A
N.S., Served in Kit, Ref. A2, A6
29
Mirror Thread Guard
1
141460/A
N.S., Served in Kit, Ref. A1
Addon Lead Front Brake Switch - Disc (BBI)
1
Grease Pouch (Reference only)
1
30 31
582519/A
582519/A
MOQ Nos. 10
N.S.
Alt. No. 592857/a 594728/A
N.S., Served in Kit, Ref. A7,A8, A12
10
84
03-30 Front Caliper Assembly - BBI A1
A2
A4
A3
Key Nos. Key Nos. Key Nos. All Except 18 to 20, All Except 18 14 & 15 (A1, A2 in Page No. 76)
A5
Key Nos. 19, (Qty. 2 Nos. 20)
Key Nos. 4, 10 & 21
A6 Key Nos. 2, 3, 4, 7, 8, 12, 13 & 21
A7
A8
Key Nos. Key Nos. 3, 4, 7, 8, 5&9 12, 13 & 21
8
7
14
5
15
2
18
3
22
16
13
12
1 19 20 20
Key Nos. 3, 11, 17, 21 & 22
9
6 18
A9
10
4 17
11
85
03-30 Front Caliper Assembly - BBI PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
594517/A
594517/A
Disc Brake System Assembly Kit Front - (BBI)
1
1
A2
147649/B
147649/B
Caliper Assembly - (BBI)
1
1
A3
594715/A
594715/A
Disc Pad Kit Front - (BBI)
1
1
A4
594721/A
594721/A
Banjo Bolt Kit (Disc Brake Caliper)
1
1
A5
594720/A
594720/A
Primary Pin Kit Front Caliper - (BBI) - Thunderbird
1
1
A6
594713/A
594713/A
Major Kit Front Caliper - (BBI)
1
1
A7
594714/A
594714/A
Minor Kit Front Caliper - (BBI)
1
1
A8
594717/A
594717/A
Pad Pin Kit Front Caliper - (BBI)
1
1
A9
594718/A
594718/A
Bracket Sub Assy. Front Caliper
1
1
1
Caliper Body Front Kit
1
594623/A
N.S., Served in Kit, Ref. A2
2
Piston - Front Caliper
2
594624/A
N.S., Served in Kit, Ref. A6
3
Insulator FR Disc
1
594625/A
N.S., Served in Kit, Ref. A6,A7,A9
4
Dust Cover FR Disc
1
594626/A
N.S., Served in Kit, Ref. A6, A7
5
Pin Sub Assembly FR Disc
1
594627/A
N.S., Served in Kit, Ref. A8
Spring Pad FR Disc
1
7
Scrapper Ring FR Disc
2
594628/A
N.S., Served in Kit, Ref. A6, A7
8
Seal FR Disc
2
594629/A
N.S., Served in Kit, Ref. A6, A7
9
Clip Special FR Disc
1
594632/A
N.S., Served in Kit, Ref. A8
10
Primary Pin FR Disc
1
594737/A
N.S., Served in Kit, Ref. A5
11
Caliper Bracket Assembly Front Disc
1
594738/A
N.S., Served in Kit, Ref. A9
12
Bleeder Screw Front
1
594742/A
N.S., Served in Kit, Ref. A6, A7
13
Bleeder Cap
1
594741/A
N.S., Served in Kit, Ref. A6, A7
6
592256/A
592256/A
1
10
86
03-30 Front Caliper Assembly - BBI A1
A2
A4
A3
Key Nos. Key Nos. Key Nos. All Except 18 to 20, All Except 18 14 & 15 (A1, A2 in Page No. 76)
A5
Key Nos. 19, (Qty. 2 Nos. 20)
Key Nos. 4, 10 & 21
A6 Key Nos. 2, 3, 4, 7, 8, 12, 13 & 21
A7
A8
Key Nos. Key Nos. 3, 4, 7, 8, 5&9 12, 13 & 21
8
7
14
5
15
2
18
3
22
16
13
12
1 19 20 20
Key Nos. 3, 11, 17, 21 & 22
9
6 18
A9
10
4 17
11
87
03-30 Front Caliper Assembly - BBI PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
REMARKS
QTY. REFERENCE
14
Pad (Piston Side)
1
592254/A
N.S., Served in Kit, Ref. A3
15
Pad (Opposite Side)
1
592255/A
N.S., Served in Kit, Ref. A3
16
Thread Protector
1
N.S. N.S., Served in Kit, Ref. A9
17
594630/A
594630/A
Wear Pad
1
18
586022/A
586022/A
Flange Hex. Bolt M8 X 1.25 X 45
2
19
Banjo Bolt
1
594507/A
20
Washer (Copper)
2
594508/A
21
Grease Pouch (Reference only)
1
594728/A
N.S., Served in Kit, Ref. A5, A6, A7, A9
22
Secondary Pin FR Caliper
1
594740/A
N.S., Served in Kit, Ref. A9
MOQ Nos.
5 10
88
03-40 Head Bracket & Steering Stem A1
24
Key Nos. 2, 21, (Qty. 38 Nos. 3), (Qty. 2 Nos. 22 & 27)
20
20
23 22 21
19
A2 Key Nos. (Qty. 4 Nos. 6), 7&8
16
16
3
27 22
15
6
14
14
13
25 13
6
27
7 25
30
26 31
30 8
9 13 14
13 14 17 18
17
3
32 6 29 28 1
2 6
18 10
11 12
11 12
25 25
4
5
5
32 29 28
89
03-40 Head Bracket & Steering Stem PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
888133
888133
Ball Race Kit with Cover (Thunderbird 350 & 500)
1
1
A2
888134
888134
Rubber, Head Lamp Holder RH & LH Kit (Thunderbird 350 & 500)
1
1
1
859045
859045
Steering Assembly (Metalic Silver) - Bottom Yoke Assembly
1
Alt.No. 594218/C
1
2
144581/E
144581/E
Ball Race - Fork Crown
1
Served in Kit, Ref. A1
2
3
140201
140201
Ball Dia 6.35 (Dia 1/4”)
38
Top:19 + Bottom Race:19 Balls 38
4
845019
845019
Number Plate Assembly - Front (Milky White)
1
5
586042/A
586042/A
Flanged Hex. Bolt M6 X 20
2
Old No. 145861/A
10
6
140193/B
140193/B
Rubber Head Lamp Holder
4
Alt. No. 594503/B
10
7
594161/B
594161/B
Holder RH-Head Lamp Assembly Plated
1
1
8
594160/B
594160/B
Holder LH-Head Lamp Assembly Plated
1
1
9
594195/A
594195/A
Topyoke (Metalic Silver)
1
10
888056/A
888056/A
Ignition Switch cum Steering Lock Assembly with Keys
1
11
586031/A
586031/A
Lock Washer M6, Internal Teeth
2
12
570030
570030
Hex. Socket Head Cap Screw M6 X 20
2
10
13
594253/A
594253/A
Rubber Damper Sleeve Handle Bar
4
4
14
594252/B
594252/B
Cover - Bottom Raiser
4
4
15
859043
859043
Bottom Raiser (Metalic Silver)
1
16
594008/A
594008/A
Hex. Bolt M10X60
2
17
586008/A
586008/A
Washer
2
18
594009/B
594009/B
Hex. Nyloc Nut M10
2
19
859042
859042
Top Raiser - Handle Bar (Metalic Silver)
1
20
594356/B
594356/B
Domed Cap Bolt
4
21
594288/A
594288/A
Upper Ball Race - Topyoke
1
1
Alt. No. 859044
1 1
Old No. 140129
Alt. No. 594251/A
40
1 10
Old No. 145708/A, 580344/A, 593023/B
20 10
Alt. No. 594212/A
1 4
Served in Kit, Ref. A1
90
03-40 Head Bracket & Steering Stem A1
24
Key Nos. 2, 21, (Qty. 38 Nos. 3), (Qty. 2 Nos. 22 & 27)
20
20
23 22 21
19
A2 Key Nos. (Qty. 4 Nos. 6), 7&8
16
16
3
27 22
15
6
14
14
13
25 13
6
27
7 25
30
26 31
30 8
9 13 14
13 14 17 18
17
3
32 6 29 28 1
2 6
18 10
11 12
11 12
25 25
4
5
5
32 29 28
91
03-40 Head Bracket & Steering Stem PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS Served in Kit, Ref. A2
MOQ Nos.
22
145446/A
145446/A
Cover Ball Race
2
10
23
594287/A
594287/A
Ring Nut
1
2
24
594286/A
594286/A
Lock Nut
1
2
25
594215/A
594215/A
Hex. Allen Bolt M8 X 25
4
10
26
594121/A
594121/A
Head Lamp Stopper (Plated)
1
5
27
144581/E
144581/E
Ball Race Frame
2
28
591702/A
591702/A
Hex. Bolt M6 X 1 X 12
2
29
586032/A
586032/A
Plain Washer
2
Old No. 141061/1
20
30
586002/A
586002/A
Flanged Hex. Bolt M8 X 20
2
Old No. 580349/A, 145862/A, 594310/A, 593927/A
5
31
586025/A
586025/A
Flanged Hex. Bolt M8 X 16
1
32
586031/A
586031/A
Lock Washer M6, Internal Teeth
2
Served in Kit, Ref. A1 20
10 Old No. 140129
50
92
03-50 Front Fork (GIL - Dia 41) A1
A2
A3
A4
A5
A6
Key Nos.
Key Nos.
Key Nos.
Key Nos.
Key Nos.
Key Nos.
All Except 5 & 7
Each Qty. 2 Nos. 2, 4, 8, 12, 14 & 18
Qty. 2 Nos. 2, 8, 12, 14 & 18
Qty. 2 Nos. 15, 18 & 19
Key Nos.
All Except 10
2, 8, 9, 10, 12 & 14
2, 5, 7 to 9, 12 & 14
3 2
15
A7
10
6
1
16
7 9
5
18 19
4 11 12
8
17
13
14
93
03-50 Front Fork (GIL - Dia 41) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
594018/A
594018/A
Front Fork Assembly LH
1
1
A2
594019/A
594019/A
Front Fork Assembly RH
1
1
A3
888135
888135
Fork Pipe Spining Replacement Kit
1
1
A4
888136
888136
Fork Oil Seal, ‘O’ Ring & Piston Ring Kit
1
1
A5
888137
888137
Main Spring Fork Major Kit
1
1
A6
888139
888139
Bottom Tube LH Sub Assembly Kit
1
1
A7
888138
888138
Bottom Tube RH Sub Assembly Kit
1
1
1
594403/A
594403/A
Piston - Front Fork
2
2
Piston Ring Dia 41
2
2
594552/A
Served in Kit, Ref. A3,A4,A6&A7
10
3
594553/A
594553/A
Spring 2 (Sub Spring) - Rebound Fork
2
4
594402/A
594402/A
Inner Tube Assembly with Bush
2
5
594419/A
594419/A
Allen Bolt M8 X 1.25 X 45
1
10
6
594409/A
594409/A
Spindle Tapper - Oil Lock Piece
2
2
7
594400/A
594400/A
Outer Tube RH Kit Dia 41
1
Served in Kit, Ref. A7
1
8
594410/A
594410/A
Gasket - Washer
2
Served in Kit, Ref. A3,A4,A6&A7
20
9
594411/A
594411/A
Bolt M10 X 1
2
10
594401/A
594401/A
Outer Tube LH Kit Dia 41
1
11
594405/A
594405/A
Bush Washer
2
12
594406/A
594406/A
Oil Seal Dia 41
2
13
594407/A
594407/A
Circlip (Snap Ring) Dia 41
2
14
594408/A
594408/A
Dust Seal Dia 41
2
Spring - Main Dia 41
2
Washer Spring Top
2
15 16
594413/A
594413/A
2 Served in Kit, Ref. A3
2
10 Served in Kit, Ref. A6
1 10
Served in Kit, Ref. A3,A4,A6&A7
2 10
594412/a
Served in Kit, Ref. A3,A4,A6&A7
2
Served in Kit, Ref. A5
2 10
94
03-50 Front Fork (GIL - Dia 41) A1
A2
A3
A4
A5
A6
Key Nos.
Key Nos.
Key Nos.
Key Nos.
Key Nos.
Key Nos.
All Except 5 & 7
Each Qty. 2 Nos. 2, 4, 8, 12, 14 & 18
Qty. 2 Nos. 2, 8, 12, 14 & 18
Qty. 2 Nos. 15, 18 & 19
Key Nos.
All Except 10
2, 8, 9, 10, 12 & 14
2, 5, 7 to 9, 12 & 14
3 2
15
A7
10
6
1
16
7 9
5
18 19
4 11 12
8
17
13
14
95
03-50 Front Fork (GIL - Dia 41) PART NUMBER KEY Thunderbird Thunderbird No. 350 500 17
594414/A
594414/A
18 19
594415/A
594415/A
DESCRIPTION
QTY. REFERENCE
Spacer Dia 41
2
‘O’ Ring Dia 41
2
Bolt Cap (Special Square 38mm Head)
2
REMARKS
MOQ Nos. 2
594416/A
Served in Kit, Ref. A3,A4 & A5
10 2
96
03-60 Front Mudguard A1 1
Key Nos. (Qty. 2 Nos. 4, 6, 8), 7, 9, 10, (Qty. 4 Nos. 5)
2 3
8
5
10
3 4
5
2
6 9 5
7 6 5 4
8
97
03-60 Front Mudguard PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
888140
888140
Front Mudguard Extension & Clip Kit
1
1
874001
874001
Front Mudguard, Twilight
1
1
875001
Front Mudguard, Stone Black
1
1
879007
879007
Front Mudguard, Flicker
1
1
2
586002/A
586002/A
Flange Hex. Bolt M8 X 20
4
Old No. 580349/A, 145862/A, 594310/A, 593927/A, 593016/A
10
3
586038/A
586038/A
Spring Washer M8
4
Old No. 210026
20
4
145882/A
145882/A
Cross Recessed Pan Head Screw M6
2
5
586032/A
586032/A
Punched Washer 6.4
4
Old No. 141061/1
20
6
586021/A
586021/A
Hex. Nut with Nylon Insert
2
Old No. 141306/2
20
7
146797/A
146797/A
Mudguard Extension
1
Served in Kit, Ref. A1
10
8
591702/A
591702/A
Hex. Bolt M6 X 1 X 12
2
20
9
594078/B
594078/B
Cable Guide - Speedo Cable (Metal)
1
5
10
594233/A
594233/A
Cable Guide (Metal)
1
5
1
20
98
03-70 Front Wheel
2 20
1 3
19
4
14
12
15
13
5
16
17 18
6
7
8
11 8 9 10
A1
A2
Key Nos. 1, 2,(Qty. 40 Nos. 5), (Qty. 20 Nos. 6 & 10), 7, (Qty. 2 Nos. 8), 9, 11, 12, (Qty. 6 Nos. 13 & 15) 14, 19 & 20
Key Nos. (Qty. 40 Nos. 5), (Qty. 20 Nos. 6 & 10), 7, (Qty. 2 Nos. 8), 9, 11, 12, (Qty. 6 Nos. 13 & 15) 14, 19 & 20
A3
A4
Key Nos. (Qty. 2 Nos. 8), 7, 9, & 11
Key Nos. 3, 17 & 18
A5 Key Nos. (Qty. 2 Nos. 7 & 8)
A6 Key Nos. 1&2
A7
A8
Key Nos. Key Nos. (Qty. 20 Nos. 6 & 7, (Qty. 2 Nos. 8), 9, 10), (Qty. 40 Nos. 5) 11, 12, (Qty. 6 Nos. 13)
99
03-70 Front Wheel PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
594006/A
594006/A
Front Wheel Assembly Adaptor Plate, Disc with Tyre and Tube
1
1
A2
888166
888166
Front Wheel Assembly Adaptor Plate, Disc without Tyre and Tube
1
1
A3
888141
888141
Front Hub Sub Assembly
1
1
A4
888142
888142
Front Spindle Kit
1
1
A5
888118
888118
Front Wheel Bearing and Seal Kit
1
A6
888051
888051
Front Wheel Tyre & Tube Kit - 90/90-19"
1
1
A7
888119
888119
Spokes & Nipple Kit Front Wheel 19”
1
1
A8
888143
888143
Hub Front Adaptor Plate and Bolt Kit
1
1
1
Tyre - Front 90/90-19"
1
591985/A
N.S., Ref. A6
2
Tube - Front 90/90-19"
1
591986/A
N.S., Ref. A6
2 Seals are packed in Common Kit
Served in Kit, Ref. A4
1
3
594421/A
594421/A
Spindle - Front Wheel
1
4
594238/A
594238/A
Wheel Speed Sensor Assembly
1
2
5
110349
110349
Nipple
40
40
6
560519/E
560519/E
Spokes Short (Outer)
20
20
7
141109/1
141109/1
Grease Seal, 25X40X7
1
5
8
150324/A
150324/A
Deep Groove Ball Bearing (6203 17 X 40 X 12)
2
10
9
859040
859040
Hub-Front Wheel (Metalic Silver)
1
10
560502/E
560502/E
Spokes Long (Inner)
20
20
11
560521/B
560521/B
Spacer Assembly
1
1
12
859041
859041
Adaptor Plate (Metalic Silver)
1
13
560546/A
560546/A
Hex. Flange Bolt M8X25
6
6
14
594071/A
594071/A
Disc, Front (Black)
1
1
15
560530/D
560530/D
Socket Button Head Cap Screw
6
6
Alt No. 594007/C
Alt. No. 560504/C
2
1
1
100
03-70 Front Wheel
2 20
1 3
19
4
14
12
15
13
5
16
17 18
6 A1
7
8
11 8 9 10
A2
Key Nos. 1, 2,(Qty. 40 Nos. 5), (Qty. 20 Nos. 6 & 10), 7, (Qty. 2 Nos. 8), 9, 11, 12, (Qty. 6 Nos. 13 & 15) 14, 19 & 20 A3
A4
Key Nos. (Qty. 2 Nos. 8), 7, 9, & 11
Key Nos. 3, 17 & 18
Key Nos. (Qty. 40 Nos. 5), (Qty. 20 Nos. 6 & 10), 7, (Qty. 2 Nos. 8), 9, 11, 12, (Qty. 6 Nos. 13 & 15) 14, 19 & 20
A5 Key Nos. (Qty. 2 Nos. 7 & 8)
A6 Key Nos. 1&2
A7
A8
Key Nos. Key Nos. (Qty. 20 Nos. 6 & 7, (Qty. 2 Nos. 8), 9, 10), (Qty. 40 Nos. 5) 11, 12, (Qty. 6 Nos. 13)
101
03-70 Front Wheel PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
16
594422/A
594422/A
Spacer Disc Side
1
2
17
586070/A
586070/A
Plain Washer
1
Served in Kit, Ref. A4 Alt. No. 593005/A Old No. 142835
10
18
593038/D
593038/D
Hex. Nut with Nyloc Insert M16X1.5
1
Served in Kit, Ref. A4
5
19
140355/B
140355/B
Rim Tape
1
20
147507/A
147507/A
Rim (1.85X19” - 1.5 THK)
1
1
102
04-00 Fuel Tank 500cc
350cc 12
27 A2
18
27
11
2 7
A1
7
13 4
8
3
1, (Qty. 2 Nos. 2)
11, 18 & 27
32
33
14
15 16 9
10
34
19
22
20
21
A1 Key Nos.
15
30 31
26 25 24 23
13
4
A1
Key Nos.
6
14 1
A2
2
11
12
A1
6
Key Nos.
12 7
12
3
7
6
18
A2
29
28 9
31 17
16
8 8 9
8 9 10
1, (Qty. 2 Nos. 2) A2 Key Nos. 18 & 27
103
04-00 Fuel Tank PART NUMBER KEY Thunderbird Thunderbird No. 350 500 874002
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
874002
Fuel Tank with Sticker, Twilight
1
1
875002
Fuel Tank with Sticker, Stone
1
1
879006
879006
Fuel Tank with Sticker, Flicker
1
A2
888057
888057
Cap Assembly Fuel Filler with Key
1
1
A3
594816/A
Fuel Hose and Clip Assembly Set (L 150mm)
1
1
1
594002/A
Cover - Fuel Tap, Silver Ash
1
2
594208/A
594208/A
Sticker
2
2
3
594264/B
594264/B
Rear Damper Tank
2
10
4
571063/A
571063/A
‘O’ Ring – Fuel Pump Module
1
10
571052/A
Fuel Pump Module
1
1 10
A1
5
Alt. No. 855013
Alt. No. 813044
1
1
6
594538/A
594538/A
Washer - Tank
2
7
586042/A
586042/A
Flanged Hex. Bolt M6 X 1 X 20
2
8
143496/A
143496/A
Washer
5
10
9
144636/A
144636/A
Copper Washer
5
20
10
500355
500355
M6 Screw
5
10
11
594513/A
594513/A
Ring - Fuel Cap, Metallic Silver
1
12
594514/A
594514/A
CSK Screw - M4
3
13
594222/A
594222/A
‘O’ Ring - Fuel Guage
1
14
594244/A
594244/A
Fuel Gauge Unit
1
15
586032/A
586032/A
Plain Washer - Fuel Gauge MTG
4
Old No. 141061/1
50
16
586048/A
586048/A
Hex. Screw, M6 X 10
4
Old No. 141093
20
17
594470/A
594470/A
Drain Hose - Tank
2
Fuel Tank Cap Filler
1
18
Old No. 145861/A
Alt. No. 859048
10
2 20
Alt. No. 170374
5 1
2 594131/B
Served in Kit, Ref. A2
104
04-00 Fuel Tank 500cc
350cc 12
27 A2
18
27
11
2 7
A1
7
13 4
8
3
1, (Qty. 2 Nos. 2)
11, 18 & 27
32
33
14
15 16 9
10
34
19
22
20
21
A1 Key Nos.
15
30 31
26 25 24 23
13
4
A1
Key Nos.
6
14 1
A2
2
11
12
A1
6
Key Nos.
12 7
12
3
7
6
18
A2
29
28 9
31 17
16
8 8 9
8 9 10
1, (Qty. 2 Nos. 2) A2 Key Nos. 18 & 27
105
04-00 Fuel Tank PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
19
594165/A
Fuel Tap
1
1
20
143496/A
Washer
2
20
21
500355
Hex. Bolt M6 X 14
2
10
22
570262/F
Steady Bracket - Cylinder Head Engine
1
5
23
586004/A
Hex. Nut with Nylon Insert M8
1
24
570263/B
Spacer
1
25
586056/A
Spacer Steady Bracket
1
26
594210/B
Flanged Hex. Bolt M8 X 90
1
5
27
594231/B
594231/B
Key Complete - Blank
2
10
28
594089/B
Fuel Hose
1
10
29
146318/A
Clip Fuel Hose
2
50
Fuel Pipe (L 150mm)
1
594815/A
10
Clip Fuel Pipe
2
594814/A
50
30
141454
31
Old No. 593030/A, 142182/A
10 5
Old No. 570299/a
20
32
594092/B
594092/B
Tank Decor Plate RH
1
Alt. No. 867037
1
33
594091/B
594091/B
Tank Decor Plate LH
1
Alt. No. 867036
1
34
147870/A
Joint Packing Fuel Tap
1
20
106
04-10 Seat Assembly
7
14
8 A2 9
8 16 9
1
13
9
9 5
5 10
2 A1 2
12 15
4 3
3
17
4
17 11 5 6
5
107
04-10 Seat Assembly PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
REMARKS
QTY. REFERENCE
MOQ Nos.
A1
594094/A
594094/A
Seat Assembly - Rider
1
1
A2
594298/A
594298/A
Seat Assembly - Pillion
1
1
1
594281/B
594281/B
Seat - Cover Rider Rexine
1
1
2
594284/A
594284/A
Rubber Boot - Rider Seat
2
2
3
580290/A
580290/A
Rubber - Support
2
2
4
594655/A
594655/A
Grommet Rear - Rider Seat
2
5
594660/A
594660/A
CSK Screw M6 X 20
4
4
6
594102/A
594102/A
Rider Seat Lock (Latch) with Cable
1
1
7
594305/A
594305/A
Seat - Cover Pillion Rexine
1
1
8
594453/A
594453/A
Rubber Boot - Pillion Seat
2
2
9
594306/A
594306/A
Grommet Rear - Pillion Seat
4
4
10
594106/A
594106/A
Pillion Seat Lock (Latch) with Cable
1
1
11
594681/A
594681/A
Cable, Rider Seat Latch
1
10
12
594682/A
594682/A
Cable, Pillion Seat Latch
1
10
13
Seat Cushion Rider
1
594280/B
N.S.
1
14
Seat Cushion Pillion
1
594299/A
N.S.
1
Alternate No. 594096/B
2
15
594275/C
594275/C
Seat Pan Assembly Rider
1
1
16
594300/A
594300/A
Seat Pan Assembly Pillion
1
1
17
592030/A
592030/A
Plug (Rubber) Cable Seat Latch
2
20
108
04-20 Seat Sub Frame A1 14
Key Nos.
5
2, 3, 5, (Qty 2 Nos. 6)
11
11 10
13 1
7
3
8
12
9
8
9 2 4
4 6
109
04-20 Seat Sub Frame PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1
DESCRIPTION
QTY. REFERENCE
Pillion Gabriel and Back Rest Kit
1
REMARKS
594097/A
MOQ Nos. 1
1
594125/B
594125/B
Sub Frame (Black Powder Coated)
1
Alt. No. 867045
1
2
859049
859049
Pillion Grab Rail - LH (Metalic Silver)
1
Alt. No. 594099/A
1
3
859050
859050
Pillion Grab Rail - RH (Metalic Silver)
1
Alt. No. 594100/A
1
4
586002/A
586002/A
Flanged Hex. Bolt, M8 X 20
4
Old No. 580349/A, 145862/A, 594310/A, 593927/A, 593016/A
10
5
594097/A
594097/A
Back Rest - Pillion
1
6
586002/A
586002/A
Hex. Socket Head Screw M8 X 1.25 X 20
2
7
145882/A
145882/A
Cross Recessed Pan Head Screw M6 X 14
2
8
586032/A
586032/A
Punched Washer 6.4
2
Old No. 141061/A
50
9
586021/A
586021/A
Hex. Nut with Nylon Insert B M6
2
Old No. 141306/2
40
10
594108/B
594108/B
Luggage Carrier Plate (Black Powder Coated)
1
Alt. No. 867039
1
11
594046/A
594046/A
Hex. Socket Button Head Screw M6 X 1
4
10
12
580431/E
580431/E
Side Handle LH
1
2
13
594601/A
594601/A
Side Handle RH
1
2
14
594680/A
594680/A
Rexine Back Rest
1
1
1 Old No. 580349/A, 145862/A, 594310/A, 593927/A, 593016/A
10 20
110
05-00 Rear Shock Absorbers & Center Stand Assembly LH
RH
13 4
14
6
3
2
1 9
2
1
12 11
8 9 12
4
10
2
11 5 A1 Key Nos. (Qty. 2 Nos. 4 & 5), (Qty. 3 Nos. 3 & 6), (Qty. 7 Nos. 2)
5
2
2 3
6
2 6 3
2
7 A2 Key Nos. (Qty. 2 Nos. 9, 11 & 12), 7, 8, 10
111
05-00 Rear Shock Absorbers & Center Stand Assembly PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
888195
888195
Bolt, Washer & Nut Kit Rear Shocks (Thunderbird 350 & 500)
1
1
A2
888146
888146
Center Stand and Spindle Kit
1
1
1
146347/B
146347/B
Shock Absorber - Gas Filled
2
1
2
593046/A
593046/A
Plain Washer
8
5
3
593109/A
593109/A
Single Coil Spring Lock Washer M10
4
5
4
594492/A
594492/A
Domed Bolt - 3/8"X60
2
10
5
594491/A
594491/A
Domed Bolt - 3/8"X45
2
10
6
594493/B
594493/B
Hex. Nut 3/8” BSF
3
20
7
867003
867003
Center Stand, Black-Powder Coated
1
Alt. No. 592159/B
1
8
586015/A
586015/A
Spindle Main (Center) Stand
1
Old No. 580295/C
1
9
586016/A
586016/A
Washer Plain - Center Stand
2
Old No. 141234
40
10
145186/C
145186/C
Rubber Stop Center Stand Main
1
5
11
144766/A
144766/A
Spring New
2
10
12
586012/A
586012/A
Split Pin Rear Spindle
2
13
594601/A
594601/A
Side Handle RH
1
14
580431/E
580431/E
Side Handle LH
1
Old No. 580361/A
20
112
05-10 Swing Arm Assembly & Rear Chain Guard A4
5
Key Nos.
3
(Qty. 2 Nos. 2 & 3), 4 9
8
A1
2
19
4
9
17 12 11
1
18 11
2 3 7
20
6 10
14
15
13
16
15 16
16 16
A2
A3
113
05-10 Swing Arm Assembly & Rear Chain Guard PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
867034
867034
Swing Arm Sub Assembly Black (Powder Coated)
1
1
A2
888147
888147
Chain Adjuster Kit (RH & LH)
1
1
Chain and Sprocket Kit (350cc)
1
16T (102 Pitches ‘O’ Ring Type)
1
888149
Chain and Sprocket Kit (500cc)
1
18T (102 Pitches ‘O’ Ring Type)
1
A3
888148
A4
888079
888079
Swing Arm End Cap, Bush and Spacer Kit
1
1
1
594028/B
594028/B
Swing Arm Complete, Black-Powder Coated
1
1
2
580038/E
580038/E
Bush - Celcon
2
2
3
580749/D
580749/D
End Cup
2
2
4
580037/H
580037/H
Spacer - Chain Stay
1
1
5
580347/A
580347/A
Flanged Hex. Bolt 1/2 X 16 TPI X 235
1
1
6
586008/A
586008/A
Washer - Shake Proof M12
1
Old No. 145708/A, 580344/A, 593023/A
10
7
593050/C
593050/C
Hex Nylock nut
1
Old No. 580343/A, 593050/B
10
8
594540/A
594540/A
Chain Pad
1
9
146435/A
146435/A
CSK Screw M6 X 12
2
Alt. No. 594660/A
20
10
594484/B
594484/B
Bracket Complete - Chain Guard, Black-Powder Coated
1
Alt. No. 867035
1
11
593108/A
593108/A
Flange Bolt with Collar - M6 X 1
2
10
12
591667/B
591667/B
Chain Guard
1
1
13
594533/A
594533/A
Chain Tensioner RH
1
Served in Kit, Ref. A2
10
14
594216/B
594216/B
Chain Tensioner LH
1
Served in Kit, Ref. A2
10
15
594365/A
594365/A
Plate-Chain Adjuster
2
Served in Kit, Ref. A2
20
16
586005/A
586005/A
Flanged Hex. Nut M8 X 1.25
4
Old Type 593008/A, 145867/A
20
17
581085/B
581085/B
Chain - Rear (102 Pitches ‘O’ Ring Type LGB)
1
Served in Kit, Ref. A3
1
18
145854
145854
Connecting Link
1
1
1
114
05-10 Swing Arm Assembly & Rear Chain Guard A4
5
Key Nos.
3
(Qty. 2 Nos. 2 & 3), 4 9
8
A1
2
19
4
9
17 12 11
1
18 11
2 3 7
20
6 10
14
15
13
16
15 16
16 16
A2
A3
115
05-10 Swing Arm Assembly & Rear Chain Guard PART NUMBER KEY Thunderbird Thunderbird No. 350 500 19 20
570809/A 594048/B
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
FD Sprocket 16 Teeth
1
1
571032/B
FD Sprocket 18 Teeth
1
1
594048/B
Sprocket Rear Drive 38T
1
Served in Kit, Ref. A3
1
116
05-20 Rear Wheel A1
A2
Key Nos. 1, 2, 3, (Qty. 2 Nos. 4), 5, 6, 7, (Qty. 20 Nos. 8 & 9), (Qty. 40 Nos. 10), (Qty. 6 Nos. 15), 11, 14 & 16
Key Nos. 3, (Qty. 2 Nos. 4), 5, 6, 7, (Qty. 20 Nos. 8 & 9), (Qty. 40 Nos. 10), (Qty. 6 Nos. 15), 11, 14 & 16
1
A3
2 21 17 18
14
19
22 25 28
27
13
20 22
12
24
15
Key Nos. 3, (Qty. 2 Nos. 4), 5, 6
26
27 23 15
A4 Key Nos. (Qty. 2 Nos. 4), 6
7
A5
A6
A7
Key Nos.
Key Nos.
Key Nos.
1&2
(Qty. 2 Nos. 4), (Qty. 20 Nos.8 6, 18 & 20 & 9), (Qty. 40 Nos. 10)
A8
A9
Key Nos.
Key Nos.
17, 18, 20
25 & 28
11
8 3
6
4
16 4
5
A10 Key Nos. 12, 13, 26, (Qty. 2 Nos. 27)
10
9
117
05-20 Rear Wheel PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
594042/A
594042/A
Rear Wheel Assembly with Tyre & Tube
1
1
A2
888167
888167
Rear Wheel Sub Assembly without Tyre & Tube
1
1
A3
594043/C
594043/C
Rear Hub Assembly
1
1
A4
888150
888150
Rear Wheel Bearing Kit
1
A5
888050
888050
Rear Wheel Tyre & Tube Kit - 120/ 80 - 18”
1
1
A6
888151
888151
Bearing and Seal Kit Rear Wheel TB 350 & 500cc
1
1
A7
888152
888152
Wheel Spokes and Nipple Kit - Thunderbird 500
1
1
A8
888153
888153
Adaptor Rear Sprocket Sub Assembly Kit
1
1
A9
888154
888154
Short Spindle and Nut Kit
1
1
A10 888178
888178
Rear Spindle, Washer and Nut Kit
1
1
1
Tube, Rear 120/ 80 - 18”
1
591984/A
N.S., Ref. A5
2
Tyre, Rear 120/ 80 - 18” Zapper C
1
591983/A
N.S., Ref. A5
2 Seals are packed in Kit
1
3
859046
859046
Centre Hub, Rear (Metalic Silver)
1
1
4
150324/A
150324/A
Deep Groove Ball Bearing 6203 (17 X 40 X 12)
2
Served in Kit, Ref. A3
10
5
146499/A
146499/A
Rear Hub Spacer Assembly
1
Served in Kit, Ref. A3, Old No. 141105/C
5
6
141109/1
141109/1
Grease Seal, 25 X 40 X 7
1
Served in Kit, Ref. A3
10
7
591210/A
591210/A
Rim - Rear
1
8
594427/A
594427/A
Spokes Inner, Rear (Long)
20
Served in Kit, Ref. A7
20
9
594428/A
594428/A
Spokes Outer, Rear (Short)
20
Served in Kit, Ref. A7
20
10
110349
110349
Nipple
40
Served in Kit, Ref. A7
40
11
140355/B
140355/B
Rim Tape
1
12
586010/A
586010/A
Hex. Castle Nut, M16 x 1.5
1
Old No. 593043/2
10
1
118
05-20 Rear Wheel A1
A2
Key Nos. 1, 2, 3, (Qty. 2 Nos. 4), 5, 6, 7, (Qty. 20 Nos. 8 & 9), (Qty. 40 Nos. 10), (Qty. 6 Nos. 15), 11, 14 & 16
Key Nos. 3, (Qty. 2 Nos. 4), 5, 6, 7, (Qty. 20 Nos. 8 & 9), (Qty. 40 Nos. 10), (Qty. 6 Nos. 15), 11, 14 & 16
1
A3
2 21 17 18
14
19
22 25 28
27
13
20 22
12
24
15
Key Nos. 3, (Qty. 2 Nos. 4), 5, 6
26
27 23 15
A4 Key Nos. (Qty. 2 Nos. 4), 6
7
A5
A6
A7
Key Nos.
Key Nos.
Key Nos.
1&2
(Qty. 2 Nos. 4), (Qty. 20 Nos.8 6, 18 & 20 & 9), (Qty. 40 Nos. 10)
A8
A9
Key Nos.
Key Nos.
17, 18, 20
25 & 28
11
8 3
6
4
16 4
5
A10 Key Nos. 12, 13, 26, (Qty. 2 Nos. 27)
10
9
119
05-20 Rear Wheel PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS Alt. No. 593044/A
MOQ Nos.
13
586012/A
586012/A
Split Pin
1
50
14
594045/A
594045/A
Rear Disc Plate
1
15
590906/B
590906/B
Hex. Socket Head Screw M6 X 1 X 14
6
16
144471/A
144471/A
Cushion Rubber
4
4
17
859047
859047
Adaptor - RD Sprocket (Metalic Silver)
1
1
18
145553/B
145553/B
Bearing 6005 (25 X 47 X12) (double side rubber sealed)
1
19
594054/A
594054/A
Rear Caliper Assembly
1
20
594562/A
594562/A
Dust Seal - RD Sprocket
1
21
594048/B
594048/B
Sprocket - Rear Drive
1
1
22
560530/D
560530/D
Socket Button Head Cap Screw
6
6
23
594050/A
594050/A
Spacer - Disc Side
1
5
24
594051/A
594051/A
Spacer - Sprocket Side
1
5
25
594087/A
594087/A
Spindle Short
1
Served in Kit, Ref. A9
26
594088/A
594088/A
Spindle Long
1
Served in Kit, Ref. A10
5
27
593095/A
593095/A
Plain Washer
2
Served in Kit, Ref. A10
10
28
586009/A
586009/A
Hex. Nut, M22X1.5
1
Old No. 593042/B
10
1 Alt. No. 594046/A, Old Type
Served in Kit, Ref. A8
10
5 1
Served in Kit, Ref. A8
10
120
05-30 Rear Master Cylinder Assembly - BBI A1
14
Key Nos. 1 to 15
11
1
12
A2
10
13 2
3 4 5
6
8
7
9
10A
10D 10C
15
Key Nos. 16, (Qty. 2 Nos. 17), (Qty. 4 Nos. 18) A3
18 17
Key Nos. 24 & 25 A4
A1
16
A7
Key Nos. 19 to 23, (Qty. 2 Nos. 24), 25
Key Nos. 2 to 9 & 10E
A5
A8
Key Nos. 20, 21 & 22
Key Nos. 12 & 13
A6
A9
Key Nos. 2 to 5, 8 & 9
Key Nos. 17, (Qty. 2 Nos. 18)
A1
17
19
20
18 24
21 25
22 24 23
26
10B
121
05-30 Rear Master Cylinder Assembly - BBI PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
594055/A
594055/A
Rear Master Cylinder Assembly
1
1
A2
594688/A
594688/A
Rear Brake Hose Assembly Kit with Banjo Bolt - BBI
1
1
A3
594695/A
594695/A
Reservoir Tube Kit Rear M/C
1
1
A4
888157
888157
Rear Reservoir Kit
1
1
A5
594694/A
594694/A
Reservoir Kit Rear M/C Threaded
1
1
A6
594690/A
594690/A
Minor Kit Rear M/C
1
1
A7
594689/A
594689/A
Major Kit Rear M/C
1
1
A8
594693/A
594693/A
Connector Kit Rear M/C
1
1
A9
594721/A
594721/A
Banjo Bolt Kit (Disc Brake)
1
1
1
Master Cylinder M/C - Rear Body
1
2
Spring Rear M/C
1
594595/A
(N.S.) Served in Kit, Ref.A6, A7
3
Spring Guide Rear M/C
1
594594/A
(N.S.) Served in Kit, Ref.A6, A7
4
Primary Seal Rear M/C
1
594593/A
(N.S.) Served in Kit, Ref.A6, A7
5
Primary Washer
1
594592/A
(N.S.) Served in Kit, Ref.A6, A7
6
Piston - Rear Master Cylinder
1
594591/A
(N.S.) Served in Kit, Ref. A7
7
Seal (‘O’ Ring) Rear M/C
1
594590/A
(N.S.) Served in Kit, Ref. A7
8
Spacer Rear M/C
1
594722/A
(N.S.) Served in Kit, Ref.A6, A7
9
Circlip Rear M/C
1
594510/A
(N.S.) Served in Kit, Ref.A6, A7
Push Rod Assembly Kit Rear M/C
1
10A
Push Rod Rear M/C
1
594723/A
(N.S.) Served in Kit, Ref. Key 10
10B
Fork Push Rod Rear M/C
1
594724/A
(N.S.) Served in Kit, Ref. Key 10
10C
Lock Nut Rear M/C
1
594725/A
(N.S.) Served in Kit, Ref. Key 10
10D
Push Rod Assembly Rear M/C
1
594509/A
(N.S.) Served in Kit, Ref. Key 10
10
594691/A
594691/A
N.S., Ref. A1
(N.S.) Served in Kit
5
122
05-30 Rear Master Cylinder Assembly - BBI A1
14
Key Nos. 1 to 15
11
1
12
A2
10
13 2
3 4 5
6
8
7
9
10A
10D 10C
15
Key Nos. 16, (Qty. 2 Nos. 17), (Qty. 4 Nos. 18) A3
18
Key Nos. 24 & 25 A4
A7
Key Nos. 19 to 23, (Qty. 2 Nos. 24), 25
Key Nos. 2 to 9 & 10E
A5
A8
Key Nos. 20, 21 & 22
Key Nos. 12 & 13
A6
A1
16
17
A1
17
19
20
18 24
21 25
22 24
Key Nos. 2 to 5, 8 & 9 23
26
10B
123
05-30 Rear Master Cylinder Assembly - BBI PART NUMBER KEY Thunderbird Thunderbird No. 350 500 10E
DESCRIPTION
REMARKS
QTY. REFERENCE
Grease Pouch (Reference Only)
1
Boot Rear M/C
1
12
Bush Rear M/C
1
594726/A
(N.S.) Served in Kit, Ref. A8
13
Connector Rear M/C
1
594586/A
(N.S.) Served in Kit, Ref. A8
14
Cap
1
N.S.
15
Thread Protector
1
N.S.
16
Brake Hose Rear
1
594056/A
(N.S.) Served in Kit, Ref. A2
17
Banjo Bolt (Black Tri-Valent)
2
594507/A
(N.S.) Served in Kit, Ref. A2, A9
18
Copper Washer Disc
4
594508/A
(N.S.) Served in Kit, Ref. A2, A9
Hex. Socket Button Head Screw M6 X 1
1
20
Reservoir Rear (Threaded)
1
594057/A
(N.S.) Served in Kit, Ref. A4, A5
21
Diaphragm Rear Disc Reservoir
1
594504/A
(N.S.) Served in Kit, Ref. A4, A5
22
Lid Reservoir Threaded
1
594633/A
(N.S.) Served in Kit, Ref. A4, A5
Cover Reservoir
1
24
Clip (Reservoir)
2
594727/A
(N.S.) Served in Kit, Ref. A3
25
Rubber Tube - Rear Disc
1
594059/A
(N.S.) Served in Kit, Ref. A3
Cable Strap 8” (Black)
2
11
19
23
26
594511/A
594046/A
594518/A
582511/A
594511/A
594046/A
594518/A
582511/A
594728/A
MOQ Nos.
(N.S.) Served in Kit, Ref. A7, 10 Figure not shown (N.S.) Served in Kit, Ref. A1
(N.S.) Served in Kit, Ref. A4
(N.S.) Served in Kit, Ref. A4, A4
10
10
5
20
124
05-40 Rear Caliper Assembly - BBI A8
A1
A2
A3
A4
A5
A6
A7
Key Nos. A2, (In Page No. 116 A1, 16, (Qty. 2 Nos. 17 & 24), (Qty. 4 Nos. 18), 20 to 23 & 25)
Key Nos.
Key Nos.
Key Nos. 8, (Qty. 2 Nos. 9)
Key Nos.
6&7
Key Nos. 2, 3, 10, 12, 13, 14 & 21
Key Nos.
1 to 20
Key Nos. 2, 3, 4, 10, 12, 13, 14 & 21
11, 12 & 21
10, 15, 17, 18, 19 & 21
5 20
9
15
9 8
2
3
4
10 16 14
13
1
6 11
19 17
7
12 18
125
05-40 Rear Caliper Assembly - BBI PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
594053/A
594053/A
Disc Brake Assembly Rear - BBI
1
1
A2
594054/A
594054/A
Caliper Assembly Rear - BBI
1
1
A3
594698/A
594698/A
Disc Pad Kit Rear Caliper - BBI
1
1
A4
594696/A
594696/A
Major Kit Rear Caliper
1
1
A5
594697/A
594697/A
Minor Kit Rear Caliper
1
1
A6
594700/A
594700/A
Pad Pin Kit Rear Caliper
1
1
A7
594703/A
594703/A
Primary Pin Kit Rear Caliper
1
1
A8
594701/A
594701/A
Bracket Sub Assembly Rear Caliper
1
1
1
Caliper Body
1
2
Piston Seal Rear Caliper
1
594432/A
(N.S.) Served in Kit,Ref. A4, A5
3
Scrapper Ring Rear Caliper
1
594433/A
(N.S.) Served in Kit,Ref. A4, A5
4
Piston - Rear Caliper
1
594431/A
(N.S.) Served in Kit,Ref. A4
Pad Spring Rear Caliper
1
6
Pad (Piston Side) Rear Caliper
1
594430/A
(N.S.) Served in Kit, Ref. A3
7
Pad (Opposite Piston Side) Rear Caliper
1
594429/A
(N.S.) Served in Kit, Ref. A3
8
Pad Pin Rear Caliper
1
594730
(N.S.) Served in Kit, Ref. A6
9
Clip Hanger Rear Caliper
2
594600/A
(N.S.) Served in Kit, Ref. A6
10
Insulator Rubber Rear Caliper
1
594599/A
(N.S.) Served in Kit,Ref.A4,A5,A8
11
Primary Pin Rear Caliper
1
594598/A
(N.S.) Served in Kit, Ref. A7
12
Dust Cover Rear Caliper
1
594597/A
(N.S.) Served in Kit, Ref.A4,A5,A7
13
Bleeder Screw Rear Caliper
1
594435/A
(N.S.) Served in Kit,Ref. A4, A5
14
Bleeder Cap Rear Caliper
1
594434/A
(N.S.) Served in Kit, Ref. A4, A5
15
Bracket Sub Assembly Rear Caliper
1
594731/A
(N.S.) Served in Kit, Ref. A2, A8
5
594729/A
594729/A
(N.S.) Served in Kit, Ref. A1
10
126
05-40 Rear Caliper Assembly - BBI A8
A1
A2
A3
A4
A5
A6
A7
Key Nos. A2, (In Page No. 116 A1, 16, (Qty. 2 Nos. 17 & 24), (Qty. 4 Nos. 18), 20 to 23 & 25)
Key Nos.
Key Nos.
Key Nos. 8, (Qty. 2 Nos. 9)
Key Nos.
6&7
Key Nos. 2, 3, 10, 12, 13, 14 & 21
Key Nos.
1 to 20
Key Nos. 2, 3, 4, 10, 12, 13, 14 & 21
11, 12 & 21
10, 15, 17, 18, 19 & 21
5 20
9
15
9 8
2
3
4
10 16 14
13
1
6 11
19 17
7
12 18
127
05-40 Rear Caliper Assembly - BBI PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
16
Thread Protector
1
N.S., Ref. A2
17
Wear Pad Rear Caliper
1
594733/a
(N.S.) Served in Kit, Ref. A8
18
Bracket Machined Rear Caliper
1
594732/a
(N.S.) Served in Kit, Ref. A8
19
Secondary Pin Rear Caliper
1
594734/a
(N.S.) Served in Kit, Ref. A8
20
Pad Spacer
1
21
Grease Pouch ( Reference Only)
N.S., Ref. A2 594728/a
(N.S.) Served in Kit,Ref. A4,A5,A7,A8
MOQ Nos.
128
05-50 Cradle Assembly RH
18 18
16
17
6 4 5
1 3
13
15 12
2
7
9
9
8
14 11 10
A1
A2
A3
A4
Key Nos.
Key Nos.
Key Nos.
Key Nos.
(Qty. 4 Nos. 17), (Qty. 8 Nos. 18)
2, (Qty. 2 Nos. 3), 4, 5, 6 & 7
12 & 16
All 1 to 18
129
05-50 Cradle Assembly RH PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
888164
888164
Foot Rest Rubber Kit
1
1
A2
888162
888162
Foot Rest Assembly RH with Holder Kit
1
1
A3
888197
888197
Rear Brake Pedal with Rubber
1
1
A4
594220/A
594220/A
Cradle Tube Sub Assembly RH
1
1
1
594116/B
594116/B
Cradle Tube Complete - RH Black (Powder Coated)
1
Alt. No. 867043
1
2
594358/B
594358/B
Foot Rest Holder - RH, Metalic Silver
1
Alt. No. 859052
1
3
586002/A
586002/A
Flanged Hex. Bolt M8 X 20
2
Old No. 580349/A, 145862/A, 594310/A, 593927/A, 593016/A
5
4
594118/A
594118/A
Foot Rest Assembly - RH
1
5
594334/B
594334/B
Spring - Rider Foot Rest
1
Served in Kit, Ref. A2
20
6
5943702/B
594372/B
Lock Pin - Foot Rest
1
Served in Kit, Ref. A2
20
7
550141
550141
Circlip 10 X 1N
1
Served in Kit, Ref. A2
20
8
594055/A
594055/A
Master Cylinder Assembly
1
9
586042/A
586042/A
Flanged Hex. Bolt M6 X 20
2
10
594067/A
594067/A
Spring - Pedal Return
1
40
11
594393/A
594393/A
Brake Light Switch with Spring
1
1
12
594526/A
594526/A
Rear Brake Pedal
1
13
594537/A
594537/A
Pin Master Cylinder
1
10
14
594066/A
594066/A
Split Pin
1
40
15
586032/A
586032/A
Punched Washer 6.4
1
16
144886/C
144886/C
Brake Pedal Rubber
1
7
17
594351/A
594351/A
Foot Rest Rubber Large
1
5
18
594350/A
594350/A
Foot Rest Rubber Small
2
10
1
1 Old No. 145861/A
Served in Kit, Ref. A3
Old No. 593004/A, 141061/A
10
1
20
130
05-60 Rear Mudguard 8 1 8 10
7
9 12
4
6
2
11 6
5 3 4 6
5
131
05-60 Rear Mudguard PART NUMBER KEY Thunderbird Thunderbird No. 350 500 874007
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
874007
Rear Mudguard Assembly, Twilight
1
1
875005
Rear Mudguard Assembly, Stone
1
1
879001
879001
Rear Mudguard Assembly, Flicker
1
1
2
586052/A
586052/A
Hex. Screw M6 X 16
1
Old No. 142274
40
3
586051/A
586051/A
Hex. Screw M6 X 20
1
Old No. 111846
50
4
586035/A
586035/A
Plain Washer
2
Old No. 140383/A
50
5
140090/1
140090/1
Star Washer
2
6
586029/A
586029/A
Hex. Nut M6
2
Old No. 141060
40
7
586021/A
586021/A
Hex. Nut with Nylon Insert B M6
1
Old No. 141306/2
40
8
586042/A
586042/A
Flanged Hex. Bolt M6 X 20
2
Old No. 145861/A
10
9
586025/A
586025/A
Flanged Hex. Bolt M8 X 16
1
Old No. 591534/A
30
10
594214/A
594214/A
Reflex Reflector
1
5
11
580811/B
580811/B
Piece Mudguard Assembly
1
1
12
586035/A
586035/A
Plain Washer M6
1
1
50
132
05-70 Tail Lamp Bracket, Trafficator & Saree Guard A1
9
Key No’s 10, 11, (Qty. 2 Nos. 12)
8
7
3
13
10
2
3
11
2 7
4 1 5
5
6
12 12
133
05-70 Tail Lamp Bracket, Trafficator & Saree Guard PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
888159
888159
Saree Guard Complete Kit
1
1
1
594101/B
594101/B
Bracket Assembly - Tail Lamp Plated
1
1
2
586028/A
586028/A
Hex. Nut M12
2
3
502006/A
502006/A
Spring Washer M12
2
50
4
594015/A
594015/A
Trafficator Assembly LH
2
1
5
146375
146375
Hex. Screw M6 X 14
2
5
6
845020
845020
Number Plate - Rear, Milky White
1
1
7
581122/A
581122/A
Mushroom Head Screw M6X8
2
10
8
594016/A
594016/A
Trafficator Assembly RH
2
1
9
594036/A
594036/A
Tail Lamp Led
1
1
10
867070
867070
Saree Guard (Powder Coating Black)
1
11
867071
867071
Saree Guard - Add On (Powder Coating Black)
1
1
12
594046/A
594046/A
Hex. Socket Button Head Screw M6 X 1
2
20
13
591023/A
591023/A
Beading
1
5
Old No. 580368/B
868037
Served in Kit, Ref. A1
10
1
134
06-00 Cradle Assembly LH & Pillion Foot Rest Assembly A3
RH
A1 Key No’s 16, 17, 21, (Qty. 2 Nos. 22 & 23)
19
16
6
24
27
18
17
2
26
1
20
4
Key No’s 24, 26 to 30
28 21
23 22
29 5 7
32
3
30
23 22
3
LH
26 4
31
25 25
15
10
11
9 A4 Key No’s 2, (Qty. 2 Nos. 3) 4, 5, 6 & 7
A5 Key No’s (Qty. 8 Nos. 25) (Qty. 4 Nos. 31)
8
14
27 28
15
13
12 A6
A2
Key No’s 1 to 23
Key No’s 4, 26 to 30
29 30
135
06-00 Cradle Assembly LH & Pillion Foot Rest Assembly PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
594047/A
594047/A
Gear Shifter Assembly without Rubber
1
1
A2
594221/A
594221/A
Pillion Foot Rest Sub Assembly LH
1
1
A3
594371/A
594371/A
Pillion Foot Rest Sub Assembly RH
1
1
A4
888163
888163
Foot Rest Assembly LH with Holder Kit
1
1
A5
888164
888164
Foot Rest Rubber Kit
1
1
A6
594063/A
594063/A
Cradle Tube Sub Assembly LH
1
1
1
594117/B
594117/B
Cradle Tube Complete LH - Black-Powder Coated
1
Alt. No. 867041
1
2
594120/B
594120/B
Foot Rest Holder - LH, Metalic Silver
1
Alt. No. 859051
1
3
586002/A
586002/A
Flanged Hex. Bolt M8 X 20
2
Old No. 580349/A, 145862/A, 594310/A, 593927/A, 593016/A
5
4
594119/A
594119/A
Foot Rest Assembly - LH
2
Old No. 594521/B
1
5
594334/C
594334/C
Spring Rider Foot Rest
1
Served in Kit Ref. A4
6
594372/B
594372/B
Lock Pin - Foot Rest
1
Served in Kit Ref. A4
20
7
550141
550141
Circlip 10 X 1N
1
Served in Kit Ref. A4
20
8
594122/B
594122/B
Side Stand Mounting Complete, Black-Powder Coated
1
9
591713/C
591713/C
Side Stand Assembly
1
1
10
521199
521199
Hex. Socket Head Screw M8 X 45
1
4
11
586036/A
586036/A
Washer
1
Old No. 140437/1, 593028/A, 140080/2
5
12
586004/A
586004/A
Hex. Nut with Nylon Insert, M8
1
Old No. 593030/A, 142182/A
5
13
591992/B
591992/B
Spring
1
Old No. 147849/A
5
14
581738/A
581738/A
Switch, Side Stand
1
Alt. No. 146147/C
1
15
500632
500632
Hex. Screw Head Cap Screw M5 X 20
2
16
594177/B
594177/B
Gear Lever (Shifter Complete)
1
867042
1
10 N.S. Ref. A1
1
136
06-00 Cradle Assembly LH & Pillion Foot Rest Assembly A3
RH
A1 Key No’s 16, 17, 21, (Qty. 2 Nos. 22 & 23)
19
16
6
24
27
18
17
2
26
1
20
4
Key No’s 24, 26 to 30
28 21
23 22
29 5 7
32
3
30
23 22
3
LH
26 4
31
25 25
15
10
11
9 A4 Key No’s 2, (Qty. 2 Nos. 3) 4, 5, 6 & 7
A5 Key No’s (Qty. 8 Nos. 25) (Qty. 4 Nos. 31)
8
14
27 28
15
13
12 A6
A2
Key No’s 1 to 23
Key No’s 4, 26 to 30
29 30
137
06-00 Cradle Assembly LH & Pillion Foot Rest Assembly PART NUMBER KEY Thunderbird Thunderbird No. 350 500 17
DESCRIPTION
QTY. REFERENCE
Actuator Complete
1
594452/A
REMARKS
MOQ Nos.
Served in Kit Ref. A1
18
594065/A
594065/A
Pivot Pin
1
5
19
550507/A
550507/A
Gear Lever Rubber (Sleeve)
1
5
20
572015/A
572015/A
Hex. Socket Head Cap Screw M6X 30
1
10
21
Link Rod
1
594235/B
Served in Kit Ref. A1
5
22
Punched Washer 6.4
2
594641/B
Served in Kit Ref. A1
20
594066/B
Served in Kit Ref. A1
20
Old No. 594522/B
1
23
593019/B
593019/B
Split Pin 4 X 32
2
24
594118/A
594118/A
Foot Rest Assembly Pillion / Rider - RH
1
25
594350/A
594350/A
Foot Rest Rubber Small
2
26
594372/B
594372/B
Lock Pin - Foot Rest
2
Served in Kit Ref. A3, A4
20
27
580381/D
580381/D
Spring Pillion Foot Rest
2
Served in Kit Ref. A3, A4
20
28
594447/B
594447/B
Bracket Assembly - Pillion Foot Rest
2
29
580380/A
580380/A
Ball
2
Served in Kit Ref. A3, A4
50
30
550141
550141
Circlip 10 X 1- Foot Rest
2
Served in Kit Ref. A3, A4
50
31
594351/A
594351/A
Foot Rest Rubber Large
1
32
586003/A
586003/A
Hex. Flange Bolt M8 X 1.25 X 30
1
10
594448/B
1
5 Old No. 593014/A
138
06-10 Side Panel LH & RH A1
4
4
Key No’s 6&7
4
A2
4
Key No’s 8&9 A3
2
1
Key No’s 3, 10 & (Qty. 4 Nos. 4) 10
A4
6
Key No’s 6&7
5
3
7
8
9
8
9
139
06-10 Side Panel LH & RH PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1 A2
888058
888058
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
Side Panel Lock Assembly with Key Kit
1
1
Sticker Side Panel RH and LH Kit 350cc
1
1
888161
Sticker Side Panel RH and LH Kit 500cc
1
1
888160
A3
888198
888198
Side Panel Grommet, Washer and Boot Repair Kit
1
1
A4
888058
888058
Side Panel Lock with Key
1
1
879004
Side Panel RH (with Sticker), Flicker
1
1
874004
Side Panel RH (with Sticker), Twilight
1
1
874003
Side Panel RH (with Sticker), Twilight
1
1
875003
Side Panel RH (with Sticker), Stone Black
1
1
879005
Side Panel RH (with Sticker), Flicker
1
1
879002
Side Panel LH (with Sticker), Flicker
1
1
874006
Side Panel LH (with Sticker), Twilight
1
1
874005
Side Panel LH (with Sticker), Twilight
1
1
875004
Side Panel LH (with Sticker), Stone Black
1
1
879003
Side Panel LH (with Sticker), Flicker
1
1
1
2
3
594500/A
594500/A
Washer Side Panel
1
10
4
521112/B
521112/B
Grommet
4
10
5
594501/A
594501/A
Side Panel Screw M6 (Special)
1
20
Side Panel Lock
1
Key Set Blank
1
Served in Kit, Ref. A1
Sticker RH - 350cc
1
Served in Kit, Ref. A2
2
Sticker RH - 500cc
1
Served in Kit, Ref. A2
2
6 7 8
594231/B
594231/B
594109/A 594138/A
594473/A
Served in Kit, Ref. A1
1
140
06-10 Side Panel LH & RH A1
4
4
Key No’s 6&7
4
A2
4
Key No’s 8&9 A3
2
1
Key No’s 3, 10 & (Qty. 4 Nos. 4) 10
A4
6
Key No’s 6&7
5
3
7
8
9
8
9
141
06-10 Side Panel LH & RH PART NUMBER KEY Thunderbird Thunderbird No. 350 500 9 10
594110/A 521066/B
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
Sticker LH - 350cc
1
Served in Kit, Ref. A2
2
594136/A
Sticker LH - 500cc
1
Served in Kit, Ref. A2
2
521066/B
Side Panel Boot
1
10
142
06-20 Side Decor LH & RH
1 7
6
2 7 6
4
5
3 11
13
4
3
12
5
10 13
5
8
4
12
3 3
4
5
9 9
8
143
06-20 Side Decor LH & RH PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
1
594543/A
594543/A
Back Plate Assembly LH Black (Powder Coated) )
1
Alt. No. 801526
1
2
594144/A
594144/A
Back Plate Assembly RH Black (Powder Coated) )
1
Alt. No. 867038
1
3
586031/A
586031/A
Lock Washer M6, Internal Teeth
4
Old No. 140129
50
4
586032/A
586032/A
Plain Washer
4
Old No. 141061/1
10
5
586052/A
586052/A
Hex. Screw, M6 X 16
4
Old No. 142274
40
6
860009
860009
Side Decor - LH (Chrome Plated)
2
2
7
521088/B
521088/B
Grommet
2
14
8
580447/A
580447/A
Beading
2
10
9
147559/A
147559/A
Mushroom Head Screw M5
2
20
10
521089/B
521089/B
Strap Rubber
1
5
11
147098/C
147098/C
R/R Unit - 3 Phase
1
1
12
591702/A
591702/A
Hex. Bolt M6 X 1 X 12
2
50
13
586032/A
586032/A
Plain Washer
1
Old No. 141061/1
50
144
06-30 Frame 3
52 53 54 51 50 49
6
2
7 1
61
65 64 63
46
5
62
61
7
45
59 60
57
47
2
12 48 9 11
4 7
28
27
29 16
17 16
17
19
21
22
67
18
13
14
15 20 31
41 40 38
14 32
34 33
31
39 42
30
30
26
17 34
33
32
35
16 10
16
43 41 40
17
8
59
58
56
55
44
57
24
25
39 37 66
37
23
145
06-30 Frame PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS Alternate No. 594115/C
MOQ Nos.
1
867040
867040
Frame Assembly - Black (Powder Coated)
1
1
2
144582/E
144582/E
Ball Race Frame
2
1
3
140201
140201
Ball, Dia 1/4” (6.35 MM)
19
38
4
145446/A
145446/A
Cover Ball Race
1
20
5
594091/B
594091/B
Tank Decor - Plate LH - Black (Powder Coated)
1
Alt. No. 867036
1
6
594092/B
594092/B
Tank Decor - Plate RH - Black (Powder Coated)
1
Alt. No. 867037
1
7
147896/A
147896/A
Philips Pan Head Screw, M5 X 6
6
8
594202/B
594202/B
Engine Mounting Bracket - LH, Black-Powder Coated
1
Alt. No. 867031
1
9
594469/B
594469/B
Engine Mounting Bracket - RH, Black-Powder Coated
1
Alt. No. 867032
1
10
593049/C
593049/C
Flanged Hex. Bolt 1/2"x120
1
11
586008/A
586008/A
Plain Washer M12
1
12
593050/C
593050/C
Hex. Nut with Nyloc Insert
1
5
13
593060/C
593060/C
Flanged Hex. Bolt M8 X 120
1
10
14
593061/C
593061/C
Flanged Hex. Bolt M8 X 100
2
10
15
594420/A
594420/A
Hex. Flange Bolt M8 X 1.25 X 176
1
10
16
586036/A
586036/A
Plain Washer
5
Old No. 140437/1, 593028/A, 140080/2
5
17
586004/A
586004/A
Hex. Nut with Nylon Insert, M8
5
Old No. 593030/A, 142182/A
5
18
594389/A
594389/A
Engine Mounting Plate Rear Complete - LH, Black Matt , Black-Powder Coated
1
Alt. No. 867033
1
19
801529
801529
Engine Mounting Plate Rear “R”
1
1
20
593022/C
593022/C
Hex. Bolt M12 X 266
1
1
21
586008/A
586008/A
Plain Washer M12
1
22
593024/D
593024/D
Hex. Nut with Nyloc M12
1
10
23
594330/A
594330/A
Flanged Hex. Bolt M10
1
10
50
5 Old No. 145708/A, 580344/A, 593023/A
Old No. 145708/A, 580344/A, 593023/A
5
5
146
06-30 Frame 3
52 53 54 51 50 49
6
2
7 1
61
65 64 63
46
5
62
61
7
45
59 60
57
47
2
12 48 9 11
4 7
28
27
29 16
17 16
17
19
21
22
67
18
13
14
15 20 31
41 40 38
14 32
34 33
31
39 42
30
30
26
17 34
33
32
35
16 10
16
43 41 40
17
8
59
58
56
55
44
57
24
25
39 37 66
37
23
147
06-30 Frame PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
24
593011/C
593011/C
Flanged Hex. Nut M10x1.25
1
25
580203/D
580203/D
Cap Swing Pivot
2
26
867044
867044
Spacer - Cradle Tube, Black-Powder Coated
1
27
593010/C
593010/C
Flanged Hex. Bolt M10 X 60
1
5
Steady Bracket
1
4
581048/B
Steady Bracket
1
4
28
570262/F
Old No. 593011/B
MOQ Nos. 5 2
Alt. No. 594333
Old No. 593011/B
5
29
593011/C
593011/C
Flanged Hex. Nut M10 X 1.25
1
5
30
142258
142258
Hex. Screw M8 X 16
2
31
586046/A
586046/A
Washer Faced Hex. Nut 3/8”
2
Old No. 140402/C
14
32
586047/A
586047/A
Stud 3/8” X 26” TPI
2
Old No. 146143/B
6
33
586070/A
586070/A
Plain Washer
2
Old No. 142835
20
34
586057/A
586057/A
Hex. Nut
2
Old No. 140302/3
10
35
594545/A
594545/A
Flanged Hex. Bolt M10 X 1.25 X 75
1
10
36
593011/C
593011/C
Flanged Hex. Nut M10 X 1.25
1
5
37
594009/B
594009/B
Hex. Nyloc Nut M10 X 1.5
2
10
38
586052/A
586052/A
Hex. Screw M6 X 16
1
Old No. 142274
40
39
586035/A
586035/A
Plain Washer
2
Old No. 140383/A
50
40
140090/1
140090/1
Star Washer
2
41
586029/A
586029/A
Hex. Nut M6
2
Old No. 141060
40
42
586051/A
586051/A
Hex. Screw M6 X 20
1
Old No. 111846
50
43
801530
801530
Bracket (Piece Mudguard), Black-Powder Coated
1
Alt. No. 580314/A
1
44
581019/B
ECU Carrier Assembly, Black-Powder Coated
1
Alt. No. 801538
1
45
571056/A
ECU Unit
1
50
50
1
148
06-30 Frame 3
52 53 54 51 50 49
6
2
7 1
61
65 64 63
46
5
62
61
7
45
59 60
57
47
2
12 48 9 11
4 7
28
27
29 16
17 16
17
19
21
22
67
18
13
14
15 20 31
41 40 38
14 32
34 33
31
39 42
30
30
26
17 34
33
32
35
16 10
16
43 41 40
17
8
59
58
56
55
44
57
24
25
39 37 66
37
23
149
06-30 Frame PART NUMBER KEY Thunderbird Thunderbird No. 350 500 46
QTY. REFERENCE
REMARKS
MOQ Nos.
Strap
1
5
Flanged Hex. Bolt M8 X 90
1
5
593144/A
Flanged Hex. Bolt M8 X 55
1
5
586004/A
Hex. Nut with Nylon Insert, M8
1
49
591578/A
Flanged Hex. Bolt M6 X 35
2
50
147504/A
Bush - PAV
2
51
147502/A
Grommet - PAV
2
50
52
510187/B
Pulse Air Valve - Ucal
1
1
53
586031/A
Lock Washer M6, Internal Teeth
2
Old No. 140129
50
54
586029/A
Hex. Nut M6
2
Old No. 141060
40
55
573986/A
Braided Hose Assembly
1
1
56
146318/A
SS Hose Clip
1
2
57
140573/B
Clip - PAV
2
40
58
573984/A
PAV Hose - Air Filter
1
1
59
147701/A
Wire Clip
2
50
60
573985/A
PAV Tube Adaptor
1
1
594268/B
Front Damper Tank
2
2
Bracket Filter Box Mounting, Black-Powder Coated - 350cc
1
Alt. No. 867046
1
47 48
521089/B
DESCRIPTION
594210/B 586004/A
61
594268/B
62
594158/A
Old No. 593030/A, 142182/A
5 10
N.S., Old No. 573977/A
2
63
586032/A
Punched Washer
2
Old. No. 141061/1
50
64
586031/A
Lock Washer M6, Internal Teeth
2
Old No. 140129
50
65
586052/A
Hex. Screw M6 X 16
2
Old No. 142274
40
Alt. No. 801630
1
66
580314/A
580314/A
Bracket Piece Mudguard
1
67
586001/A
586001/A
Flanged Hex. Bolt M8 X 1.25 X 112
1
5
150
07-00 Battery, Battery Carrier and Harness 1
350-TCI
1
500-EFI
4
2
11
5 6
15
14
13
6
3
8
7
17
12
10
16
18 19
9
151
07-00 Battery, Battery Carrier and Harness PART NUMBER KEY Thunderbird Thunderbird No. 350 500 1
594440/A
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
Harness Main Cable - 350 TCI
1
1
594038/A
Harness Main Cable - 500 EFI
1
1
2
592212/A
592212/A
Battery, 12V-14 AH MF14-A2
1
Alt. No. 146134/C
1
3
521204/F
521204/F
Battery Carrier Complete (ES)
1
Alt. No. 801541
1
4
594104/B
594104/B
Cover Battery
1
5
521204/F
521204/F
Back Plate Assembly
1
6
142258
142258
Hex. Bolt M8 X 16
2
50
7
141162/C
141162/C
Cable Strap - Long 8”
4
40
8
141161/C
141161/C
Cable Strap - Small 6”
5
40
9
582511/A
582511/A
Strap (White)
3
Old No. 500917/B
30
10
594542/A
594542/A
Cable - Battery Negative
1
Alt. No.147956/A
1
11
594173/A
594173/A
Wiring Harness - Tail Light
1
2
12
594525/A
Mini Blade Fuse 10 Amps (Red Colour) (4+1)
4
10
13
594524/A
Mini Blade Fuse 15 Amps (Blue Colour) (2+1)
4
10
1 Alt. No. 801292
1
14
582512/A
Blade Fuse 10 Amps (Red Colour) (1+1)
3
10
15
582513/A
Blade Fuse 15 Amps (Blue Colour) (1+1)
3
10
16
594744/A
Rubber Holder Fuse Carrier
1
10
17
573993/A
Starter Motor 0.7KW
1
1
573992/A
Starter Motor 0.9KW
1
1
591494/A
Neutral Switch with Gasket
1
1
18 19
591494/A
152
07-10 Head Lamp A1 Key Nos. All
A2 4 5
3
4 1 6
A3
2 6
153
07-10 Head Lamp PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
594029/A
594029/A
Head Lamp Assembly with Bulb
1
1
A2
594579/A
594579/A
Lens & Inner Housing Sealed Body with Bulb
1
1
A3
594580/A
594580/A
Lens & Inner Housing Sealed Body without Bulb
1
1
1
594573/A
594573/A
Outer Housing Chrome Plating
1
1
2
594574/A
594574/A
Rim Chrome Plating
1
1
3
594575/A
594575/A
HL Installation (Addon Lead - Head Lamp)
1
5
4
594576/A
594576/A
Mounting Grommet
2
10
5
594577/A
594577/A
Bulb H7 12V 55W
2
5
6
594578/A
594578/A
Bolt M6 HL (NT)
2
20
154
07-20 Tail Lamp A1 Key Nos. All
A2
3
1
2
4 2
155
07-20 Tail Lamp PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
594036/A
594036/A
Tail Lamp LED Assembly Complete
1
1
A2
594572/A
594572/A
Lens & Inner House Sealed Body Tail Lamp
1
1
1
594570/A
594570/A
Outer Housing Chrome Plating
1
2
2
594571/A
594571/A
Screw 8 X 19 mm (Mask & Housing)
1
20
3
Cover-LH Chrome Plating
1
2
4
Cover-RH Chrome Plating
1
2
156
07-30 Instrument Cluster
A1 500cc
MIL
6
A2 350cc 6
2 4
5
3
1
157
07-30 Instrument Cluster PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1
594030/A
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
Instrument Cluster Assembly, TB 500cc (EFI)
1
1
Instrument Cluster Assembly, TB 350cc (TCI)
1
1
A2
594634/A
1
594652/A
594652/A
Rubber Grommet Bulb Window
1
10
2
594650/A
594650/A
Mounting Bracket - Instrument Cluster Bracket
1
1
3
594656/A
594656/A
Grommet - Instrument Cluster Bracket
2
10
4
594657/A
594657/A
Nut - Instrument Cluster Bracket
2
20
5
594658/A
594658/A
Washer - Instrument Cluster
2
20
6
594651/A
594651/A
Bulb 12V, 1.4W (Neutral and Side Stand)
2
10
158
07-40 Switches, Horn & Relays
A1 5 3
2
11
A2
A3
A4
Key Nos. 1&2
Key Nos. 1&5
Key Nos. 1&4
12
10
1
13
4 16
8
6
20
15
14
17
18
19
9
7 21
15 22
14
159
07-40 Switches, Horn & Relays PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
594129/B
594129/B
Common Key Set
1
1
A2
888056
888056
Switch Assembly Combination and Key
1
1
A3
888057
888057
Cap Assembly Fuel Filler and Key
1
1
A4
888058
888058
Side Panel Lock and Key
1
1
1
594231/B
594231/B
Key Complete - Blank
2
1
2
Ignition Switch cum Steering Lock Assembly
1
594130/B
Served in Kit, Ref. A2
1
3
Cap Assembly Fuel Tank
1
594131/B
Served in Kit, Ref. A3
1
4
Side Panel Lock
1
594473/A
Served in Kit, Ref. A4
1
Alt. No. 859048
2
5
594513/A
594513/A
Ring Fuel Cap, Metalic Silver
1
6
594102/A
594102/A
Rider Seat Latch with Cable
1
1
7
594106/A
594106/A
Pillion Seat Latch with Cable
1
1
8
147955/B
147955/B
Relay Starter
1
1
Holder (For Relay Starter)
1
5
571059/A
Relay
2
1
9 10 11
594228/B
594228/B
Bracket LH Assembly - Horn MTG, Black-Powder Coated
1
Alt. No. 867047
1
12
594332/B
594332/B
Bracket RH Assembly - Horn MTG, Black-Powder Coated
1
Alt. No. 867048
1
13
591980/A
591980/A
Horn LT
1
14
586038/A
586038/A
Spring Washer M8
2
Old No. 210026
50
15
586002/A
586002/A
Flanged Hex. Bolt M8X20
2
Old No. 580349/A, 145862/A, 594310/A, 593927/A, 593016/A
20
16
580397/A
580397/A
Suppressor Cap, M10 (Spark Plug)
1
1
17
500905/C
500905/C
Suppressor Cap, M14 (Spark Plug)
1
1
18
594541/A
594541/A
Electronic Flasher Unit - 40W
1
1
Alt. No. 594437/A
1
160
07-40 Switches, Horn & Relays
A1 5 3
2
11
A2
A3
A4
Key Nos. 1&2
Key Nos. 1&5
Key Nos. 1&4
12
10
1
13
4 16
8
6
20
15
14
17
18
19
9
7 21
15 22
14
161
07-40 Switches, Horn & Relays PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
19
591981/A
591981/A
Horn HT
1
1
20
594681/A
594681/A
Cable, Rider Seat Latch
1
10
21
594682/A
594682/A
Cable, Pillion Seat Latch
1
10
22
144519
Flashet Bracket AC/DC
1
10
162
07-50 TCI & EFI Ignition Components EFI System 3
2
20
1 7 8 2
9
10
3
21
22
11 23
16
19
15
16 15
18
18
A1
13
17 19
12
24
24 16
15
4
25
Key Nos. 23, (16 & 17 in Page No. 158) A2 Key Nos.
14 5 6
23, 25, (Qty. 2 Nos. 24)
163
07-50 TCI & EFI Ignition Components PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
A1
591837/A
Dual Ignition Coil Assembly with Spark Plug Caps
1
1
A2
591879/A
Dual Ignition Coil Assy. C5
1
1
1
147098/C
147098/C
R/R Unit - 3 Phase
1
1
2
591702/A
591702/A
Hex. Bolt M6 X 12
2
50
3
586032/A
586032/A
Plain Washer
1
4
581054/B
Roll Over Sensor
1
1
5
141061
Punched Washer 6.4
1
20
6
586053/A
Hex. Screw M6 x 25
1
Old No. 141061/1
Old No. 143498
50
10
7
592238/A
Digital TCI - Unit
1
1
8
586052/A
Hex. Screw M6 X 16
2
Old No. 142274
40
9
586031/A
Lock Washer M6, Internal Teeth
2
Old No. 140129
50
10
586032/A
Plain Washer
2
Old No. 141061/1
50
11
502026/B
Bracket - TCI Unit
1
10
12
147096/A
Primary Ignition Coil without Bracket
1
1
13
581027/B
Secondary Ignition Coil with Resistive Cable
1
1
14
580377/B
Bracket, Ignition Coil
1
1
15
142606
Lock Washer Internal Teeth
4
40
16
502071
Hex. Screw M5
4
50
17
580288/D
Throttle Position Switch
1
1
18
142606
Lock Washer Internal Teeth
2
40
19
502071
Hex. Screw M5
2
20
20
521089/B
Strap - Rubber (Thunderbird)
1
2
21
592861/B
Electronic Control Unit - ECU 500 EFI - Domestic
1
1
164
07-50 TCI & EFI Ignition Components EFI System 3
2
20
1 7 8 2
9
10
3
21
22
11 23
16
19
15
16 15
18
18
A1
13
17 19
12
24
24 16
15
4
25
Key Nos. 23, (16 & 17 in Page No. 158) A2 Key Nos.
14 5 6
23, 25, (Qty. 2 Nos. 24)
165
07-50 TCI & EFI Ignition Components PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
22
592862/B
Sticker - ECU
1
10
23
591837/B
Dual Ignition Coil without Bracket
1
1
24
500632
Hex. Screw Head Cap Screw M5
2
20
25
591874/A
Bracket, Dual Ignition Coil
1
1
166
07-60 Trafficator Lights & Tools, First Aid Kit Front LH
A2
Front RH
A3
Key Nos. 1, 3, 4 & 6
A2
4
A3 3 A2
A1
1
Key Nos. 2, 3, 4 & 5
Rear LH Rear RH
6 RH
A3
A2
A4 7
4 A3
8
9 10 11
A4 12
Key Nos. 7 to 13
13
15
3 2
14
5 LH
167
07-60 Trafficator Lights, Tools & First Aid Kit PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
REMARKS
QTY. REFERENCE
MOQ Nos.
A1
888199
888199
Trafficator Kit - Thunderbird
1
1
A2
594016/A
594016/A
Trafficator Assembly RH
2
1
A3
594015/A
594015/A
Trafficator Assembly LH
2
1
A4
570828/B
570828/B
Tool Kit Assembly
1
1
1
594583/A
594583/A
Lens & REF Sealed Body FLH / RRH
1
2
2
594584/A
594584/A
Lens & REF Sealed Body FRH / RLH
1
2
3
594581/A
594581/A
Bulb 12V R10W
1
Screw M2, 9 X 13 Trafficator
1
4
Alt. No. 146348 or 142721 594582/a
10 20
5
594404/A
594404/A
TSL Gum Arm FLH / RRH
2
2
6
594418/A
594418/A
TSL Gum Arm FRH / RLH
2
2
7
Tool Bag
1
521150/B
N.S., Ref. A1
8
Screw Driver
1
521104/A
N.S., Ref. A1
9
Tommy Bar
1
570827/B
N.S., Ref. A1
10
Box Spanner 20.9X24
1
142631
N.S., Ref. A1
11
Tool Spark Plug
1
570826/B
N.S., Ref. A1
12
Double End Spanner 10 X 12mm
1
580695/A
N.S., Ref. A1
13
Double End Spanner 1/4” X 5/16”
1
140501
N.S., Ref. A1
Allen Key 4mm
1
First Aid Kit
1
14 15
595008/A
595008/A
10 521097/A
N.S.
1
168
08-00 Special Tools List - A (Common)
1
2
3
4
5
6
7
8
9
10
11
12
169
08-00 Special Tools List - A (Common) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
REMARKS
QTY. REFERENCE
MOQ Nos.
1
ST 26199-3
ST 26199-3
Cylinder Head Nut Tightening Tool (UCE models)
1
Old No.ST-25118/4, N.S. (New Design, Common)
1
2
ST 25123-1
ST 25123-1
Valve Spring Compressor
1
Common
1
3
ST 25128-2
ST 25128-2
Puller for Magneto Rotor
1
Common
1
4
ST 25151-4
ST 25151-4
Puller for Chaincase Outer
1
Common
1
5
ST 25153-4
ST 25153-4
Extractor for Gear Box Rocker Pivot Pin - 5 Speed
1
Common
1
6
ST 25110-3
ST 25110-3
Gauge Plate for Tightening Chain Stay
1
Common
1
7
Mandrel for Oil Seal Pressing
1
Reference only, ST 25113-4
1
8
Expander for Front Fork Oil Seal
1
Reference only, ST 25112-4
1
9
Extractor for Fork Oil Seal
1
Reference only, ST 25114-4
1
10
ST-25244-4
ST-25244-4
Special Spanner Adjuster Rear Shox
1
Common
1
11
ST-25612-4
ST-25612-4
Rotor Tightening & Loosening Tool
1
Common
1
12
ST-25592-4
ST-25592-4
Connecting Rod Locking Tool
1
Common
1
170
08-10 Special Tools List - B (Common & Exclusive for Thunderbird 350 & 500 Models)
13
14
17
18
19
20
15
21
16
171
08-10 Special Tools List - B (Common & Exclusive for Thunderbird 350 & 500 Models) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
13
ST-25591-4
ST-25591-4
Sprocket & Clutch Tightening Tool
1
1
14
ST-25594-4
ST-25594-4
Clutch Plate Tightening Tool
1
1
15
ST-25835-2
ST-25835-2
FD Sprocket Removing Tool
1
1
16
NA
NA
Front Fork Dismantling Tool
1
Reference only, ST-25834-2
1
17
NA
NA
Front Fork Tool 1/2” SD
1
Reference only, ST-25833-4
1
18
NA
CR0060
DOL Tool for EFI Diagnosis, ECU
1
1
19
ST-26461-2 ST-26461-2
Front Fork Assembling & Dismantling Tool Dia 41mm
1
1
20
ST-26455-4
ST-26455-4
Steering Ring Nut “C” Spanner
1
1
21
ST-26485-3
ST-26485-3
Front Fork Oil Seal Driver Dia 41mm
1
1
172
09-00 Wall Charts - A (UCE) A1 Key Nos. 1 to 5
1
2
3
4
5
6
7
8
173
09-00 Wall Charts - A (UCE) PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1
888081
888081
DESCRIPTION
QTY. REFERENCE
UCE Bike Wiring Diagram & Torque Value Wall Charts 8 Kit
1
REMARKS Reference only, 888081 consists of Sl. No.1 to 8
1
NA
NA
Complete Wiring Diagram - Bullet 350 UCE - KS
1
Served in Kit
Reference only, 888092, Ref. A1
2
NA
NA
Complete Wiring Diagram - Electra 350 UCE - ES
1
Served in Kit
Reference only, 888091, Ref. A1
3
NA
NA
Complete Wiring Diagram - Classic 350 (Version 2.0)
1
Served in Kit
Reference only, 888185, Ref. A1
NA
Complete Wiring Diagram - Thunderbird 350 (Version 1.0)
1
888090
Served in Kit, Ref. A1
NA
Complete Wiring Diagram - Classic 500 (Version 2.0)
1
Served in Kit
Reference only, 888088, Ref. A1
Complete Wiring Diagram - Thunderbird 500 (Version 1.0)
1
888089
Served in Kit, Ref. A1
Torque Value Chart - Thunderbird 350 & 500
1
888188
Served in Kit, Ref. A1
Torque Value Chart - Electra
1
Served in Kit
Reference only, 888204, Ref. A1
4 5
NA
6
NA
7 8
NA
NA
MOQ Nos. 1
174
09-10 Wall Charts - B (Domestic) A1 Key Nos. 1 to 9
1
2
3
4
5
6
7
8
9
175
09-10 Wall Charts - B (Domestic) PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1
597473
QTY. REFERENCE
REMARKS
Classic Model Blow up Charts Kit
1
Crankcase RH 500 - Exploded View
1
597464
From Sl. No. 1 to 9 are Served in Kit, Ref. A1
Crankcase RH 350 - Exploded View
1
597465
Served in kit, Ref. A1
3
Cylinder & Head 500 & 350 - Exploded View
1
597466
Served in kit, Ref. A1
4
Crankcase LH 500 & 350 - Exploded View
1
597467
Served in kit, Ref. A1
5
Cover LH & RH 500 & 350 - Exploded View
1
597468
Served in kit, Ref. A1
6
Crankcase LH & RH 500 & 350 - Exploded View
1
597469
Served in kit, Ref. A1
EFI Components - Exploded View
1
597470
Served in kit, Ref. A1
1
597473
DESCRIPTION
NA
2
NA
Reference only, 597473 consists of Sl. No.1 to 9
7
NA
8
NA
NA
Complete Wiring Diagram - Classic 500 (Version 1.0)
1
Reference only, 597472, Ref. A1
9
NA
NA
Complete Wiring Diagram - Classic 350 (Version 1.0)
1
Reference only, 597471, Ref. A1
MOQ Nos. 1
176
09-20 All UCE Models Service Publication List - A (Domestic)
1
3
2
4
5
177
09-20 All UCE Models Service Publication List - A (Domestic) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
1
Owner’s Manual Thunderbird 350
1
594069
1
2
Owner’s Manual Thunderbird 500
1
594132
1
Spare Parts Catalogue Thunderbird 500 & 350 - Book
1
4
Spare Parts Catalogue Thunderbird 500 & 350 (+TBTS) DVD
1
5
Service Manual Thunderbird 500 & 350
1
3
888189
888189
1 888190
1 1
178
09-30 All UCE Models Service Publication List - B (Domestic)
1
2
3
6-a
10
7
6-b
5
9
4
11
12
8
13
179
09-30 All UCE Models Service Publication List - B (Domestic) PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
1
NA
NA
Bullet 350 UCE Owner’s Manual
1
Reference only, 592814/B
1
2
NA
NA
Electra 350 UCE Owner’s Manual
1
Reference only, 592579/A
1
3
NA
NA
Classic 350 Owner’s Manual
1
Reference only, 592025/A
1
4
NA
NA
Classic 500 Owner’s Manual
1
Reference only, 591822/B
1
Dealer’s Directory
1
New Layout, Jan. 13 Version
1
5
581677/A
6
NA
NA
DVD Spare Parts Catalogue & Service Manual - Classic models
1
Reference only, 597475
1
7
NA
NA
DVD Parts Catalogue - Electra & Bu 350UCE
1
Reference only, 597480
1
Self Learning UCE Service Module DVD
1
8
888002
888002
1
9
NA
NA
Thunderbird Twinspark Parts Catalogue (2012 Revision 2.0)
1
Reference only, 597435
1
10
NA
NA
Thunderbird Twinspark Service Manual
1
Reference only, 597436
1
11
NA
NA
TBTS Owner’s Manual
1
Reference only, 580589/B
1
12
NA
NA
Combined UCE Models Spare Parts Catalogue
1
Reference only, 888005
1
13
NA
NA
Combined UCE & Retired Models Spare Parts Catalogue DVD
1
Reference only, 888006
1
180
09-40 After Market Parts
7
4 5 4 5
3
1 6
2
6
181
09-40 After Market Parts PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1
2
QTY. REFERENCE
REMARKS
MOQ Nos.
888216
888216
Off Road Silencer Kit (TB 350 & 500)
1
1
320050
320050
Touch Up Paint Aerosal, Black (440 ML)
1
1
320051
320051
Touch Up Paint Aerosal, Black (180 ML)
1
1
320038
320038
Touch Up Paint Aerosal, PU Clear (Lacquer) 440 ML
1
1
320118
320118
Touch Up Paint Spray, Twilight (440 ML)
1
320119
320119
Touch Up Paint Spray, RJ 1580 Silver (400 ML) Thunderbird
321010
321010
NA
1
DESCRIPTION
AW Black
Apply vehicle body painted sheet metal parts
1
1
Apply NT/VT powder coating parts
1
Touch Up Paint Spray, Dead Matt Black (440 ML)
1
Apply engine black parts like crankcase, covers, cylinder & head etc.
1
Touch Up Paint Aerosol, Stone
1
1
Touch Up Paint Aerosal, Flicker
1
1
NA
NA
Touch Up Paint Aerosal, Royal Maroon C5 (440 ML)
1
Reference Only, 320040
1
NA
NA
Touch Up Paint Aerosal, Classic Green C5 (440 ML)
1
Reference Only, 320039
1
NA
NA
Touch Up Paint Aerosal, Classic Green C5 (180 ML)
1
Reference Only, 320052
1
NA
NA
Touch Up Paint Aerosal, Desert Storm (180 ML)
1
Reference Only, 320064
1
NA
NA
Touch Up Paint Aerosal, Rivera Red
1
Reference Only, 320321
1
NA
NA
Touch Up Paint Aerosal, Magic Black
1
Reference Only, 320012
1
NA
NA
Touch Up Paint Aerosal, Dark Silver
1
Reference Only, 320055
1
NA
NA
Touch Up Paint Aerosol, Olive Green (180 ML)
1
Reference Only, 320060
1
NA
NA
Touch Up Paint Aerosol, PO Red
1
Reference Only, 320014
1
NA
NA
Touch Up Paint Spray, Desert Storm (440 ML)
1
Reference Only, 320062
1
Off Road Silencer
1
595549/B
1
182
09-40 After Market Parts
7
4 5 4 5
3
1 6
2
6
183
09-40 After Market Parts PART NUMBER KEY Thunderbird Thunderbird No. 350 500
DESCRIPTION
QTY. REFERENCE
REMARKS
MOQ Nos.
3
Heat Shield
1
595230/B
1
4
Flange Hex. Bolt M8 X 16
2
586025/A
Old No. 591534/A
50
5
Spring Washer M8
2
586038/A
Old No. 210026
50
6
Phillips Pan Head Screw M6 X 6
2
147896/A
50
7
Bracket Silencer Mounting (Off Road)
1
595244/A
1
184
10-00 Part Number Index Part No. 110050 110349 110349 140201 140201 141051 141051 141061 141963 142065 142095 142258 142258 142606 142606 144519 145854 146375 144844 110037/3 110037/3 111098/2 120005/B 140090/1 140090/1 140193/B 140331/A 140332/B 140333/B 140355/B
Page Key No. No.
43 99 117 89 145 17 69 163 61 69 71 147 151 163 163 161 113 133 33 43 47 71 45 131 147 89 47 47 47 101
5 5 10 3 3 34 3 5 24 7 1 30 6 15 18 22 18 5 43 4 24 11 9 5 40 6 23 22 21 19
Part No. 140355/B 140573/B 141109/1 141109/1 141161/C 141162/C 141246/C 141560 142257/B 143144/2 143144/2 143496/A 143496/A 144471/A 144581/E 144581/E 144582/E 144600/A 144636/A 144636/A 144636/A 144636/A 144636/A 144636/A 144766/A 144846/A 144846/A 144886/C 144981/B 145090
Page Key No. No.
117 149 99 117 151 151 39 69 47 63 65 103 105 119 89 91 145 27 19 37 49 63 65 103 111 17 49 129 65 25
11 57 7 6 8 7 25 10 33 38 18 8 20 16 2 27 2 54 46 16 44 42 7 9 11 26 39 16 5 45
Part No. 145157/C 145186/C 145446/A 145446/A 145553/B 145882/A 145882/A 146031/A 146044/A 146318/A 146318/A 146347/B 146435/A 146450/B 146459/A 146499/A 146714/A 146797/A 147096/A 147098/C 147098/C 147270/A 147502/A 147504/A 147507/A 147559/A 147649/B 147701/A 147870/A 147896/A
Page Key No. No.
19 111 91 145 119 97 109 49 75 105 149 111 113 25 17 117 47 97 163 143 163 75 149 149 101 143 85 149 105 73
42 10 22 4 18 4 7 46 3 29 56 1 9 44 28 5 32 7 12 11 1 13 51 50 20 9 A2 59 34 14
Part No. 147896/A 147896/A 147897/B 147955/B 150324/A 150324/A 320038 320050 320051 320118 320119 321010 390066 390067 390068 390069 500355 500355 500355 500632 500632 500834 500835 500836 500837 500838 500839 500841 500842 500843
Page Key No. No.
73 145 69 159 99 117 181 181 181 181 181 181 13 13 13 13 45 103 105 135 165 59 59 59 59 59 59 61 61 61
14 7 13 8 8 4 1 1 1 1 1 1 3 4 5 6 7 10 21 15 24 13 12 6 7 9 8 21 25 22
Part No. 500845 500846 500847 500848 500855 500857 500862 500869 500870 500871 500872 500874 502071 502071 521125 521199 521237 550024 550024 550025 550028 550087 550095 550108 550141 550141 550141 550141 550141 560506
Page Key No. No.
61 61 61 59 61 61 63 61 61 61 63 61 163 163 69 135 69 51 55 25 15 47 15 49 51 55 129 135 137 71
16 19 20 5 30 28 37 36 35 27 48 33 16 19 9 10 A2 18 18 33 4 28 6 47 7 7 7 7 30 12
Part No. 570011 570013 570013 570016 570024 570025 570028 570030 570030 570032 570037 570052 570073 570094 570125 570130 570155 570157 570157 570207 570209 570213 570232 570233 570234 570240 570241 570241 570273 570407
Page Key No. No.
43 15 43 37 39 37 45 37 89 39 45 21 39 37 45 39 17 51 55 45 45 27 45 23 23 47 17 27 33 35
14 5 11 2 22 4 11 18 12 38 10 2 32 1 8 34 30 A1 A1 16 17 53 7 25 15 30 22 48 32 10
185
10-00 Part Number Index Part No. 570425 570431 570440 570441 570442 570442 570481 570615 570804 570936 570943 570944 571086 571109 571253 580559 597459 597473 500104/D 500104/D 500116/A 500123/A 500207/A 500303/2 500307/A 500309/B 500322/A 500347/A 500352/A 500613/A
Page Key No. No.
15 47 41 41 37 41 49 51 45 59 59 59 65 33 63 69 41 175 43 45 33 33 33 33 31 31 31 31 31 17
8 34 1 12 12 2 43 A3 A1 2 3 A5 A1 32 49 A1 A2 A1 2 5 37 36 31 42 16 17 18 19 15 20
Part No. 500616/A 500617/A 500619/A 500621/A 500622/B 500635/A 500637/B 500711/A 500712/A 500823/B 500823/B 500856/A 500904/A 500905/C 500917/B 502006/A 502018/B 502019/A 502026/B 502070/A 510187/B 521066/B 521088/B 521089/B 521089/B 521089/B 521092/D 521093/D 521112/B 521129/B
Page Key No. No.
15 15 17 15 15 39 15 73 71 69 71 61 31 159 71 133 35 35 163 25 149 141 143 143 149 163 69 69 139 69
18 15 19 16 3 37 14 12 9 12 10 29 20 17 14 3 8 7 11 31 52 10 7 10 46 20 8 6 4 4
Part No. 521172/A 521186/A 521200/A 521200/A 521204/F 521204/F 521238/B 550007/C 550007/C 550008/B 550008/B 550011/C 550011/C 550023/E 550023/E 550030/C 550030/C 550030/C 550032/A 550032/A 550061/B 550072/B 550075/A 550075/A 550078/A 550078/A 550081/C 550081/C 550082/C 550083/B
Page Key No. No.
69 75 63 65 151 151 69 51 55 51 55 51 55 51 55 47 51 55 43 45 35 23 51 55 51 55 51 55 47 47
5 11 40 3 3 5 2 14 14 15 15 10 10 12 12 18 9 9 10 12 3 16 1 1 6 6 4 4 26 27
Part No. 550090/C 550090/C 550091/C 550091/C 550119/B 550119/B 550216/D 550216/D 550256/A 550507/A 550661/A 560195/A 560502/E 560519/E 560521/B 560530/D 560530/D 560546/A 560632/A 570005/C 570006/E 570007/F 570008/F 570012/C 570018/G 570029/D 570039/D 570040/C 570041/C 570044/J
Page Key No. No.
51 55 51 55 53 57 51 55 23 137 35 75 99 99 99 99 119 99 75 43 43 39 43 43 33 39 25 25 25 25
5 5 3 3 21 21 11 11 18 19 6 4 10 6 11 15 22 13 7 7 6 36 3 12 39 24 41 41 41 36
Part No. 570048/F 570051/A 570054/G 570057/B 570059/C 570063/F 570072/C 570074/I 570086/D 570087/D 570088/D 570089/D 570090/D 570091/D 570097/B 570099/C 570100/B 570102/D 570131/A 570132/A 570132/A 570141/E 570158/B 570158/B 570163/D 570164/D 570165/C 570166/C 570176/D 570181/B
Page Key No. No.
21 21 47 47 17 39 39 39 39 43 37 37 37 39 45 25 25 23 31 25 27 45 51 55 31 31 33 33 17 23
A1 1 37 36 24 30 39 33 21 13 15 17 14 35 1 42 38 12 9 35 56 6 A2 A2 22 21 40 41 27 11
Part No. 570182/B 570183/D 570184/B 570185/B 570186/D 570187/B 570192/C 570193/B 570198/C 570201/F 570201/F 570202/E 570202/E 570204/H 570204/H 570205/N 570205/N 570206/J 570208/B 570214/F 570218/C 570219/F 570227/F 570229/D 570230/F 570231/H 570235/E 570239/C 570246/E 570247/D
Page Key No. No.
19 15 23 49 49 49 33 49 23 43 45 51 55 51 55 51 55 45 45 27 49 23 23 23 23 23 23 47 27 27
45 2 24 50 49 52 35 51 27 9 13 8 8 20 20 16 16 15 14 52 48 22 17 19 20 23 21 31 49 50
186
10-00 Part Number Index Part No. 570248/D 570249/G 570261/B 570262/F 570262/F 570263/B 570272/A 570276/D 570280/B 570282/K 570286/C 570291/A 570292/A 570293/A 570294/A 570295/A 570298/A 570298/A 570298/A 570298/A 570298/A 570298/A 570300/B 570300/B 570302/A 570303/A 570304/B 570309/B 570409/E 570409/F
Page Key No. No.
47 37 63 105 147 105 29 47 25 59 17 35 21 21 21 37 19 25 25 31 35 37 21 25 21 21 23 21 79 35
19 8 39 22 28 24 A10 38 39 1 33 2 6 4 5 20 48 37 40 11 12 6 8 47 9 9 13 A2 2 9
Part No. 570410/F 570414/B 570416/I 570421/A 570424/D 570426/H 570433/B 570434/D 570435/B 570436/C 570437/C 570438/B 570439/B 570443/C 570443/C 570446/K 570447/B 570451/B 570452/E 570465/C 570467/A 570468/B 570469/A 570478/B 570479/B 570480/B 570482/B 570532/N 570533/N 570535/G
Page Key No. No.
35 39 15 25 15 15 41 41 41 41 41 41 41 37 41 37 41 41 35 37 17 49 47 31 31 31 31 31 31 31
14 28 7 34 10 9 11 6 9 7 8 5 4 9 A1 13 3 10 11 10 29 45 25 25 28 27 26 14 10 12
Part No. 570536/G 570537/D 570538/D 570570/C 570596/B 570596/B 570600/A 570604/A 570658/B 570664/A 570665/B 570666/A 570702/A 570706/B 570713 570715/A 570715/A 570716/A 570716/A 570723/A 570723/A 570732/B 570805/B 570807/C 570808/D 570809/A 570809/A 570813/A 570821/A 570821/A
Page Key No. No.
31 33 33 39 51 55 21 19 49 47 49 49 47 55 27 43 45 43 45 19 23 61 19 19 27 115 21 51 55
13 33 34 40 13 13 A3 47 56 28 55 54 29 A3 55 15 4 16 3 44 12 23 A2 43 41 51 19 8 19 19
Part No. 570823/A 570823/A 570828/B 570832/A 570833/A 570834/A 570835/A 570836/B 570837/A 570838/A 570839/A 570840/A 570841/A 570842/A 570844/B 570845/A 570846/A 570862/A 570863/A 570866/A 570867/A 570873/A 570874/A 570898/A 570940/A 571032/B 571032/B 571034/C 571035/C 571036/B
Page Key No. No.
51 55 167 63 59 59 61 63 61 61 61 61 61 61 63 63 63 23 25 23 25 59 59 43 63 27 115 31 31 33
17 17 A4 46 4 10 15 47 18 17 32 31 34 26 43 45 44 28 30 28 30 14 11 8 50 51 19 22 21 41
Part No. 571037/B 571039/B 571043/C 571047/D 571051/B 571052/A 571053/A 571055/A 571056/A 571059/A 571062/B 571063/A 571079/D 571087/A 571088/C 571090/A 571100/A 571108 571113/A 571113/A 571115/C 571116/B 571119/A 571155/A 571164/A 571166/B 571170/C 571172/C 571201/A 571205/A
Page Key No. No.
33 33 33 21 65 103 65 65 147 159 25 103 65 65 65 65 41 33 37 41 21 45 33 21 25 21 49 49 15 43
42 35 39 A1 11 5 12 2 45 10 29 4 4 14 15 13 9 30 9 A1 5 8 31 1 43 3 41 41 17 8
Part No. 571206/A 571206/A 571216/A 571221/A 571226/A 571227/A 571228/A 571229/A 571230/A 571249/A 572011/A 572014/A 572015/A 572015/A 572016/A 572017/A 572019/A 572021/B 572022/B 572044/A 572044/A 572304/A 572318/A 572328/A 572338/B 572339/A 572607/A 572611/A 573906/A 573907/A
Page Key No. No.
63 65 39 39 67 67 67 67 67 65 15 15 35 137 17 17 17 29 29 53 57 65 31 31 49 31 65 69 29 29
41 9 29 23 20 21 22 23 24 17 11 13 5 20 25 23 21 7 8 22 22 8 23 24 53 20 19 11 3 5
187
10-00 Part Number Index Part No. 573918/A 573925/A 573926/A 573928/A 573929/A 573931/A 573932/A 573933/A 573935/A 573964/A 573968/A 573983/A 573984/A 573985/A 573986/A 573992/A 573992/A 573993/A 573993/A 580037/H 580038/E 580203/D 580286/A 580288/D 580290/A 580314/A 580347/A 580377/B 580380/A 580381/D
Page Key No. No.
37 35 35 21 21 33 29 29 65 17 17 49 149 149 149 23 151 23 151 113 113 147 27 163 107 149 113 163 137 137
19 1 A2 7 7 29 2 4 16 32 31 40 58 60 55 10 18 10 17 4 2 25 57 17 3 66 5 14 29 27
Part No. 580387/D 580395/A 580397/A 580404/A 580431/E 580431/E 580441/A 580447/A 580749/D 580811/B 581004/E 581005/D 581006/B 581007/A 581008/A 581019/B 581027/B 581029/A 581044/C 581048/B 581054/B 581083/A 581084/C 581085/B 581097/A 581098/A 581114/A 582511/A 581122/A 581122/A
Page Key No. No.
79 31 159 75 109 111 75 143 113 131 71 71 71 71 71 147 163 75 71 147 163 75 17 113 75 75 71 71 73 133
1 24 16 2 12 14 12 8 3 11 A2 7 2 5 4 44 13 12 8 28 4 6 33 17 4 3 A1 14 4 7
Part No. 581738/A 582510/A 582511/A 582511/A 582512/A 582513/A 582519/A 582638/A 586001/A 586002/A 586002/A 586002/A 586002/A 586002/A 586002/A 586002/A 586003/A 586004/A 586004/A 586004/A 586004/A 586004/A 586005/A 586005/A 586005/A 586005/A 586008/A 586008/A 586008/A 586008/A
Page Key No. No.
135 37 123 151 151 151 83 73 149 91 97 109 109 129 135 159 137 71 105 135 145 149 43 45 73 113 25 89 113 145
14 7 26 9 14 15 30 15 67 30 2 4 6 3 3 15 32 3 23 12 17 48 1 2 16 16 32 17 6 11
Part No. 586008/A 586009/A 586010/A 586012/A 586012/A 586014/A 586015/A 586016/A 586021/A 586021/A 586021/A 586022/A 586025/A 586025/A 586025/A 586025/A 586028/A 586029/A 586029/A 586029/A 586029/A 586031/A 586031/A 586031/A 586031/A 586031/A 586031/A 586032/A 586032/A 586032/A
Page Key No. No.
145 119 117 111 119 71 111 111 97 109 131 87 69 73 91 131 133 73 131 147 149 149 149 89 91 143 163 73 91 97
21 28 12 12 13 6 8 9 6 9 7 18 1 7 31 9 2 10 6 41 54 53 64 11 32 3 9 8 29 5
Part No. 586032/A 586032/A 586032/A 586032/A 586032/A 586032/A 586032/A 586032/A 586035/A 586035/A 586035/A 586036/A 586036/A 586036/A 586038/A 586038/A 586038/A 586042/A 586042/A 586042/A 586042/A 586046/A 586047/A 586048/A 586051/A 586051/A 586052/A 586052/A 586052/A 586052/A
Page Key No. No.
103 109 129 143 143 149 163 163 131 131 147 69 135 145 73 97 159 89 103 129 131 147 147 103 131 147 131 143 147 149
15 8 15 4 13 63 3 10 4 12 39 14 11 16 6 3 14 5 7 9 8 31 32 16 3 42 2 5 38 65
Part No. 586052/A 586053/A 586056/A 586057/A 586070/A 586070/A 586084/A 590906/B 591023/A 591210/A 591494/A 591494/A 591521/A 591522/A 591578/A 591578/A 591667/B 591702/A 591702/A 591702/A 591702/A 591713/C 591837/A 591837/B 591874/A 591879/A 591980/A 591981/A 591992/B 592030/A
Page Key No. No.
163 163 105 147 101 147 39 119 133 117 37 151 77 77 73 149 113 91 97 143 163 135 163 165 165 163 159 161 135 107
8 6 25 34 17 33 27 15 13 7 7 19 24 25 9 49 12 28 8 12 2 9 A1 23 25 A2 13 19 13 17
188
10-00 Part Number Index Part No. 592212/A 592237/A 592238/A 592256/A 592593/A 592857/B 592861/B 592862/B 593010/C 593011/C 593011/C 593011/C 593022/C 593024/D 593038/D 593038/D 593046/A 593049/C 593050/C 593050/C 593055/A 593060/C 593061/C 593090/C 593095/A 593108/A 593109/A 593144/A 594002/A 594004/A
Page Key No. No.
151 25 163 85 37 77 163 165 147 147 147 147 145 145 37 101 111 145 113 145 65 145 145 37 119 113 111 149 103 75
2 29 7 6 A1 22 21 22 27 24 29 36 20 22 11 18 2 10 7 12 10 13 14 5 27 11 3 47 1 A1
Part No. 594005/B 594006/A 594008/A 594009/B 594009/B 594013/A 594014/A 594015/A 594015/A 594016/A 594016/A 594018/A 594019/A 594028/B 594029/A 594030/A 594036/A 594036/A 594038/A 594042/A 594043/C 594045/A 594046/A 594046/A 594046/A 594047/A 594048/B 594048/B 594050/A 594051/A
Page Key No. No.
75 99 89 89 147 75 75 133 167 133 167 93 93 113 153 157 133 155 151 117 117 119 109 123 133 135 115 119 119 119
1 A1 16 18 37 8 9 4 A3 8 A2 A1 A2 1 A1 A1 9 A1 1 A1 A3 14 11 19 12 A1 20 21 23 24
Part No. 594053/A 594054/A 594054/A 594055/A 594055/A 594063/A 594065/A 594066/A 594067/A 594071/A 594076/B 594077/B 594078/B 594079/B 594081/B 594087/A 594088/A 594089/B 594091/B 594091/B 594092/B 594092/B 594094/A 594097/A 594101/B 594102/A 594102/A 594104/B 594106/A 594106/A
Page Key No. No.
125 119 125 121 129 135 137 129 129 99 73 73 97 73 73 119 119 105 105 145 105 145 107 109 133 107 159 151 107 159
A1 19 A2 A1 8 A6 18 14 10 14 1 2 9 5 11 25 26 28 33 5 32 6 A1 5 1 6 6 4 10 7
Part No. 594108/B 594109/A 594110/A 594116/B 594117/B 594118/A 594118/A 594119/A 594120/B 594121/A 594125/B 594129/B 594136/A 594138/A 594144/A 594158/A 594160/B 594161/B 594165/A 594173/A 594177/B 594191/B 594195/A 594202/B 594208/A 594209/A 594210/B 594210/B 594214/A 594215/A
Page Key No. No.
109 139 141 129 135 129 137 135 135 91 109 159 141 139 143 149 89 89 105 151 135 73 89 145 103 73 105 149 131 91
10 8 9 1 1 4 24 4 2 26 1 A1 9 8 2 62 8 7 19 11 16 1 9 8 2 13 26 47 10 25
Part No. 594216/B 594220/A 594221/A 594222/A 594228/B 594231/B 594231/B 594231/B 594233/A 594238/A 594244/A 594252/B 594253/A 594264/B 594268/B 594275/C 594278/A 594279/A 594281/B 594284/A 594286/A 594287/A 594288/A 594298/A 594300/A 594305/A 594306/A 594330/A 594332/B 594334/B
Page Key No. No.
113 129 135 103 159 105 139 159 97 99 103 89 89 103 149 107 79 79 107 107 91 91 89 107 107 107 107 145 159 129
14 A4 A2 13 11 27 7 1 10 4 14 14 13 3 61 15 3 1 1 2 24 23 21 A2 16 7 9 23 12 5
Part No. 594334/C 594350/A 594350/A 594351/A 594351/A 594356/B 594358/B 594365/A 5943702/B 594371/A 594372/B 594372/B 594389/A 594393/A 594397/A 594400/A 594401/A 594402/A 594403/A 594404/A 594405/A 594406/A 594407/A 594408/A 594409/A 594410/A 594411/A 594413/A 594414/A 594415/A
Page Key No. No.
135 129 137 129 137 89 129 113 129 135 135 137 145 129 75 93 93 93 93 167 93 93 93 93 93 93 93 93 95 95
5 18 25 17 31 20 2 15 6 A3 6 26 18 11 A1 7 10 4 1 5 11 12 13 14 6 8 9 16 17 19
189
10-00 Part Number Index Part No. 594418/A 594419/A 594420/A 594421/A 594422/A 594425/A 594426/A 594427/A 594428/A 594440/A 594453/A 594469/B 594470/A 594474/C 594484/B 594491/A 594492/A 594493/B 594500/A 594501/A 594511/A 594513/A 594513/A 594514/A 594517/A 594518/A 594524/A 594525/A 594526/A 594533/A
Page Key No. No.
167 93 145 99 101 75 75 117 117 151 107 145 103 73 113 111 111 111 139 139 123 103 159 103 85 123 151 151 129 113
6 5 15 3 16 5 10 8 9 1 8 9 17 17 10 5 4 6 3 5 11 11 5 12 A1 23 13 12 12 13
Part No. 594537/A 594538/A 594540/A 594541/A 594542/A 594543/A 594545/A 594553/A 594562/A 594570/A 594571/A 594572/A 594573/A 594574/A 594575/A 594576/A 594577/A 594578/A 594579/A 594580/A 594581/A 594583/A 594584/A 594601/A 594601/A 594630/A 594631/A 594634/A 594635/A 594650/A
Page Key No. No.
129 103 113 159 151 143 147 93 119 155 155 155 153 153 153 153 153 153 153 153 167 167 167 109 111 87 81 157 77 157
13 6 8 18 10 1 35 3 20 1 2 A2 1 2 3 4 5 6 A2 A3 3 1 2 13 13 17 A1 A2 18 2
Part No. 594651/A 594652/A 594655/A 594656/A 594657/A 594658/A 594660/A 594680/A 594681/A 594681/A 594682/A 594682/A 594688/A 594689/A 594690/A 594691/A 594693/A 594694/A 594695/A 594696/A 594697/A 594698/A 594700/A 594701/A 594703/A 594704/A 594705/A 594706/A 594707/A 594708/A
Page Key No. No.
157 157 107 157 157 157 107 109 107 161 107 161 121 121 121 121 121 121 121 125 125 125 125 125 125 81 81 81 81 81
6 1 4 3 4 5 5 14 11 20 12 21 A2 A7 A6 10 A8 A5 A3 A4 A5 A3 A6 A8 A7 A2 A7 A8 A9 A10
Part No. 594709/A 594710/A 594711/A 594712/A 594713/A 594714/A 594715/A 594717/A 594718/A 594720/A 594721/A 594721/A 594721/A 594729/A 594744/A 594816/A 595008/A 801529 801530 845019 845020 859040 859041 859042 859043 859045 859046 859047 859049 859050
Page Key No. No.
81 81 81 81 85 85 85 85 85 85 81 85 121 125 151 103 167 145 147 89 133 99 99 89 89 89 117 119 109 109
A11 A4 A12 A5 A6 A7 A3 A8 A9 A5 A6 A4 A9 5 16 A3 14 19 43 4 6 9 12 19 15 1 3 17 2 3
Part No. 860009 867003 867034 867040 867044 867071 867072 869001 869002 869003 869005 869006 869009 869010 869011 869019 869020 869023 869025 869031 869032 869033 869043 869044 869046 869047 869049 869052 874001 874002
Page Key No. No.
143 111 113 145 147 133 73 37 35 35 15 15 29 29 23 25 23 47 65 23 13 13 29 29 29 29 33 33 97 103
6 7 A1 1 26 11 3 3 A1 A3 A1 A5 1 6 26 46 14 35 6 26 1 1 A1 A9 A1 A9 38 38 1 A1
Part No. 874003 874004 874005 874006 874007 875001 875002 875003 875004 875005 879001 879002 879003 879004 879005 879006 879007 888002 888003 888004 888009 888050 888051 888056 888057 888057 888058 888058 888058 888079
Page Key No. No.
139 139 139 139 131 97 103 139 139 131 131 139 139 139 139 103 97 179 29 29 81 117 99 159 103 159 139 139 159 113
1 1 2 2 1 1 A1 1 2 1 1 2 2 1 1 A1 1 8 A3 A3 A3 A5 A6 A2 A2 A3 A1 A4 A4 A4
190
10-00 Part Number Index Part No. 888081 888083 888084 888085 888086 888101 888102 888109 888110 888111 888112 888113 888115 888118 888119 888127 888128 888133 888134 888135 888136 888137 888138 888139 888140 888141 888142 888143 888146 888147
Page Key No. No.
173 59 59 59 59 15 41 29 29 29 15 29 35 99 99 71 75 89 89 93 93 93 93 93 97 99 99 99 111 113
A1 A1 A2 A3 A4 A2 A2 A7 A8 A6 A3 A6 A4 A5 A7 A3 A4 A1 A2 A3 A4 A5 A7 A6 A1 A3 A4 A8 A2 A2
Part No. 888148 888149 888150 888151 888152 888153 888154 888157 888159 888160 888161 888162 888163 888164 888164 888166 888167 888168 888169 888170 888171 888172 888173 888174 888175 888176 888178 888179 888180 888181
Page Key No. No.
113 113 117 117 117 117 117 121 133 139 139 129 135 129 135 99 117 75 15 21 29 29 29 29 35 65 117 21 21 21
A3 A3 A4 A6 A7 A8 A9 A4 A1 A2 A2 A2 A4 A1 A5 A2 A2 A3 A4 A4 A2 A2 A5 A4 A5 A4 A10 A5 A6 A7
Part No. 888182 888183 888186 888187 888189 888192 888193 888195 888197 888198 888199 888207 888208 888209 888210 888211 888216 888224 888225 888056/A NA NA CR0060 NA NA NA NA NA NA NA
Page Key No. No.
45 65 79 79 177 65 75 111 129 139 167 13 13 73 73 73 181 59 59 89 171 171 171 173 173 173 173 173 175 175
A3 A2 A1 A1 3 A3 A2 A1 A3 A3 A1 2 2 A2 A1 A1 A1 A6 A7 10 16 17 18 1 2 3 5 8 8 9
Part No. NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA ST 25110-3 ST 25123-1 ST 25128-2 ST 25151-4 ST 25153-4 ST 26199-3 ST-25244-4 ST-25591-4
Page Key No. No.
179 179 179 179 179 179 179 179 179 179 179 181 181 181 181 181 181 181 181 181 181 181 169 169 169 169 169 169 169 171
1 2 3 4 6 7 9 10 11 12 13 1 1 1 1 1 1 1 1 1 1 1 6 2 3 4 5 1 10 13
Part No. ST-25592-4 ST-25594-4 ST-25612-4 ST-25835-2 ST-26455-4 ST-26461-2 ST-26485-3
Page Key No. No.
169 171 169 171 171 171 171 13 13 29 33 39 45 81 83 87 121 123 123 125 127 127 155 155 159 171 171 171 181 181
12 14 11 15 20 19 21 2 2 A10 30 26 A4 A13 25 16 1 14 15 1 16 20 3 4 9 7 8 9 5 1
Part No.
Page Key No. No.
191
11-00 Service Bulletins Checklist for Parts Catalogue Update SB NO. SB - 687 SB - 688
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