Lovely Professional University, Punjab Course Code
Course Title
Course Planner
Lectures
MEC405
THEORY OF METAL CUTTING
15750::Manoj Kumar R
Course Category
Courses with numerical and conceptual focus
3.0
Tutorials Practicals Credits 0.0
0.0
TextBooks Sr No
Title
Author
Edition
T-1
Principles of Metal Cutting
Shaw,M.C
3rd
Year
Publisher Name Oxford and IBH Publishing Co. Pvt. Ltd New Delhi
Reference Books Sr No
Title
Author
Edition
Year
Publisher Name
R-1
Principles of Machine Tools
Sen & Bhattacharya
2nd
New Central Book Agency (P) Ltd, India.
R-2
Fundamentals of Tool Engineering Design
Basu, Mukhopadhyay & Mishra
2nd
Oxford and IBH Publishing Co. Pvt. Ltd New Delhi
R-3
Metal cutting principle
Dr.B.J.Ranganath
1st
Vikas Publication
Other Reading Sr No
Jour Journa nals ls arti articl cles es as Comp Compul ulsa sary ry read readin ing g (sp (spec ecif ific ic arti articl cles es,, com compl plet etee refe refere renc nce) e)
OR-1 OR-1
META METAL L CUT CUTTI TING NG THEO THEORY RY - MIS MISSE SED D CHAN CHANCE CES S OR OR ASC ASCIE IENC NCE E WIT WITHO HOUT UT HIST HISTOR ORY: Y: Part Part 2 by by Vik Vikto torr P. P. Ast Astak akho hov v,
OR-2
Tribology of Metal Cutting by Viktor P. P. As Astakhov ,
OR-3 OR-3
Meta Metall Cutt Cuttin ing g Theo Theory ry and and Cutt Cuttin ing g Tool Tool Des Desig ign, n, Ars Arshi hino nov v & Ach Acher erke ken, n, MTR MTR Pub Publi lish sher erss ,
Relevant Websites Sr No
(Web address) (only if relevant to the course)
Salient Features
RW-1
www.iscar.com
cutting tool manufacturer site
RW-2
www.ehow.com/metal-cutting-tools
metal cutting tools
RW-3
http://www.americanmachinist.com
Metal cutting related site
LTP week distribution: (LTP Weeks)
Detailed Plan For Lectures
Weeks before MTE
7
Weeks After MTE
6
Spill Over
2
3.0
Week Number
Lecture Number
Broad Topic(Sub Topic)
Week 1
Lecture 1
Introduction(Importance of Material Removal)
T-1:Reference 1Chapter 1 R-3:reference 1 chapter 1.1
Introduction(Classification of Metal Removal Operation)
Lecture 2
Lecture 3
Week 2
Lecture 4
Chapters/Sections of Text/reference books
Other Readings, Relevant Websites, Audio Visual Aids, software and Virtual Labs
Lecture Description
Learning Outcomes
Pedagogical Tool Demonstration/ Case Study / Images / animation / ppt etc. Planned
OR-3
it covers the importance of material removal
understand the concept Slide Show of process
T-1:Reference 1Chapter 1 R-3:reference1 chapter 1.3
O R-1
c overs the clas sific ation
understand the classification
Introduction(Overview of Cutting Processes and Types of Chips)
T-1:Reference 1Chapter 1 R-3:reference 1.3
RW-1
it covers the overview of understand the cutting cutting process process
Slide Show
Introduction(Chip formation Analysis.)
T-1:Reference 1Chapter 1 R-3:reference 1.5
OR-2
it covers the chip analysis
clearly understanding the concept behind the topic
Slide Show
Cutting 0perations(Principle Cutting Operations.)
T-1:Reference 1Chapter 2 R-3:reference 2.2
RW-1
clearly it covers cutting operation
clearly understanding the concept behind the topic
Slide Show
Cutting 0perations(Other Cutting Operations)
T-1:Reference 1Chapter 2 R-3:reference 2.4
RW-1
clearly it covers cutting operation
clearly understanding the concept behind the topic
Slide Show
Mechanics of Orthogonal Steady State Cutting(Card Model)
T-1:Reference 1Chapter 3 R-3:Reference 2.6
OR-3 RW-2
clearly it covers the cutting mechanism
clearly understanding the concept behind the topic
Slide Show
Mechanics of Orthogonal Steady State Cutting(Forces)
T-1:Reference 1Chapter 3 R-3:Reference 2.7
RW-1
clearly it covers the cutting mechanism
clearly understanding the concept behind the topic
Slide Show
Mechanics of Orthogonal Steady State Cutting(Stresses)
T-1:Reference 1Chapter 3 R-3:Reference 2.7
RW-1
clearly it covers the cutting mechanism
clearly understanding the concept behind the topic
Slide Show
Mechanics of Orthogonal Steady State Cutting(Shear Angle)
T-1:Reference 1Chapter 3 R-3:Reference 2.8
RW-2
clearly it covers the cutting mechanism
clearly understanding the concept behind the topic
Slide Show
Slide Show
Week 2
Week 3
Lecture 4
Mechanics of Orthogonal Steady State Cutting(Shear Strain)
T-1:Reference 1Chapter 3 R-3:Reference 2.9
RW-2
clearly it covers the cutting mechanism
clearly understanding the concept behind the topic
Slide Show
Mechanics of Orthogonal Steady State Cutting(Velocity Relation)
T-1:Reference 1Chapter 3 R-3:reference 2.5
OR-3
clearly it covers the cutting mechanism
clearly understanding the concept behind the topic
Slide Show
Lecture 5
Mechanics of Orthogonal Steady State Cutting(Merchant Circle Diagram and Analysis)
T-1:Reference 1Chapter 3 R-3:Reference 2.10
OR-3
clearly it covers the cutting mechanism
clearly understanding the concept behind the topic
Slide Show
Lecture 6
Mechanics of Orthogonal Steady State Cutting(Power and Energy Relationship)
T-1:Reference 1Chapter 3 R-3:Reference 2.13
OR-1
clearly it covers the cutting mechanism
clearly understanding the concept behind the topic
Slide Show
Mechanics of Orthogonal Steady State Cutting(Flow Lines in a Chip)
T-1:Reference 1Chapter 3 R-3:Reference 2.14
RW-3
clearly it covers the cutting mechanism
clearly understanding the concept behind the topic
Slide Show
Mechanics of Orthogonal Steady State Cutting(Rate of Strain)
T-1:Reference 1Chapter 3 R-3:Reference 2.9
OR-3
clearly it covers the cutting mechanism
clearly understanding the concept behind the topic
Slide Show
Mechanics of Orthogonal Steady State Cutting(Other chip types)
T-1:Reference 1Chapter 3 R-3:Reference 2.14
RW-3
clearly it covers the cutting mechanism
clearly understanding the concept behind the topic
Slide Show
Mechanics of Orthogonal Steady State Cutting(Estimation of Cutting Force)
T-1:Reference 1Chapter 3 R-3:Reference 2.15
RW-3
clearly it covers the cutting mechanism
clearly understanding the concept behind the topic
Slide Show
Plastic Behavior(Dislocation Theory)
T-1:Reference 1Chapter 5
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Plastic Behavior(Theoretical Shear Strength)
T-1:Reference 1Chapter 5
OR-3 RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Plastic Behavior(Metal Whisker's)
T-1:Reference 1Chapter 5
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Plastic Behavior(Constancy of Volume and Possion s Ratio)
T-1:Reference 1Chapter 5
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Plas tic Beha vior(V on Mise s Flow Criterion)
T-1:Reference 1Chapter 5
RW-2 RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 7
Lecture 8
Lecture 9
Wee k 4
Lecture 10
Week 4
Lecture 11
Fracture(Fracture Mechanics)
T-1:Reference 1Chapter 6
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Fracture(Griffith Theory)
T-1:Reference 1Chapter 6
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 12 Wee k 5
Week 6
Week 7
Lecture 13
Homework,Test 1 Fra cture(Cra ck Initia tion in Compression)
T-1:Reference 1Chapter 6
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Fracture(Theory Assuming Spherical Voids)
T-1:Reference 1Chapter 6
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 14
Fracture(Disc Test)
T-1:Reference 1Chapter 6
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 15
Fracture(Fracture of Cemented Tungsten Carbide)
T-1:Reference 1Chapter 6
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 16
Dynamometry(Dynamometer Requirement Force Measurement)
T-1:Reference 1Chapter 7
RW-2
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 17
Dynamometry(Electric Transducer)
T-1:Reference 1Chapter 7
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 18
Dynamometry(Whetstone Bridge)
T-1:Reference 1Chapter 7
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 19
Dynamometry(Design Consideration)
T-1:Reference 1Chapter 7
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 20
Dynamometry(Strain Gage Lathe Dynamometer)
T-1:Reference 1Chapter 7
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 21
Dynamometry(Strain Rings)
T-1:Reference 1Chapter 7
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Dynamometry(Bonded Strain Gages)
T-1:Reference 1Chapter 7
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
MID-TERM Wee k 8
Lecture 22
Geometry of Cutting Tools(Single Point and Multi Point Cutting Tools)
R-3:Reference 1Chapter 3
RW-2 RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Geometry of Cutting Tools(Tool
R-3:Reference
RW-1
it covers the clear
clearly understanding
Slide Show
Wee k 8
Week 9
Lecture 23
Geometry of Cutting Tools(Effect of Cutting Parameters on Tool Geometry)
R-3:Reference 1Chapter 3
RW-2
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 24
Wear and Tool Life(Types of Cutting Tool Wear)
T-1:Reference 1Chapter 11
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Wear and Tool Life(Wear-Land Wear)
T-1:Reference 1Chapter 11
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Wear and Tool Life(Crater Wear)
T-1:Reference 1Chapter 11
OR-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Wear and Tool Life(Tool Life Testing)
T-1:Reference 1Chapter 11
OR-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Wear and Tool Life(Groove Formation)
T-1:Reference 1Chapter 11
OR-3 RW-2
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Wear and Tool Life(Gross Tool Fracture)
T-1:Reference 1Chapter 11
RW-2
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Wear and Tool Life(Simplified Griffith Theory for Circular Voids)
T-1:Reference 1Chapter 11
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Wear and Tool Life(Stress Intensification for a Spherical Void)
T-1:Reference 1Chapter 11
RW-2 RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Wear and Tool Life(Tool Fracture at Entrance and Exit)
T-1:Reference 1Chapter 11
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Wear and Tool Life(Thermal Contraction)
T-1:Reference 1Chapter 11
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Cutting Temperature(Experimental Techniques.)
T-1:Reference 1Chapter 12
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Cutting Temperature(Thermal Energy in Cutting)
T-1:Reference 1Chapter 12
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Cutting Fluids(Carbon Tetra Chloride)
T-1:Reference 1Chapter 13
RW-2
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Cutting Fluids(Low Speed Cutting Fluid Action)
T-1:Reference 1Chapter 13
RW-2
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Tool Material(Tool Material Requirement)
T-1:Reference 1Chapter 14
RW-2
it covers the clear concept of topic
clearly understanding the concept behind the
Slide Show
Lecture 25
Lecture 26
Lecture 27
Week 10
Lecture 28
Lecture 29
Lecture 30
Wee k 10
Week 11
Lecture 30
Lecture 31
Cutting Fluids(Practica l Consideration)
T-1:Reference 1Chapter 13
RW-2
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Tool Material(Machining System)
T-1:Reference 1Chapter 14
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Tool Material(Major Tool Material Types)
T-1:Reference 1Chapter 14
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Tool Material(Physical Vapor Deposition)
T-1:Reference 1Chapter 14
RW-2
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Tool Material(Design and Performance)
T-1:Reference 1Chapter 14
RW-2
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 32 Lecture 33
Week 12
Work Material Consideration (Machining High Strength Materials)
T-1:Reference 1Chapter 15
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Work Material Consideration (Fracture During Chip Formation)
T-1:Reference 1Chapter 15
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 34
Work Material Consideration(hot Hardness of Work Piece)
T-1:Reference 1Chapter 15
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 35
Chip Control(Chip Flow Direction and Chip Types)
T-1:Reference 1Chapter 18
RW-2
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Chip Control(Chip Barker Performance)
T-1:Reference 1Chapter 18
RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Chip Control(Rational Approach Control)
T-1:Reference 1Chapter 18
RW-1 RW-2
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Chip Control(Chip Breaking Grooves)
T-1:Reference 1Chapter 18
RW-2
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 37
Chip Control(Chip Curling/Breaking Analysis)
T-1:Reference 1Chapter 18
RW-1 RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 38
Optimization(Machining Economics)
T-1:Reference 1Chapter 19
RW-2 RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Optimization(Levels of Optimization)
T-1:Reference 1Chapter 19
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Lecture 36
Week 13
Homework,Test 2
Week 13
Lecture 39
Optimization(Optimum Productive Rate)
T-1:Reference 1Chapter 19
RW-2 RW-3
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
Optimization(Adaptive Control)
T-1:Reference 1Chapter 19
RW-1
it covers the clear concept of topic
clearly understanding the concept behind the topic
Slide Show
SPILL OVER Week 37
Lecture 109
T-1:refer full book
OR-3 RW-1 RW-3
Revision
to improve the knowledge of metal cutting principles
Animations
Lecture 110
T-1:refer full book
OR-3 RW-1 RW-3
Revision
to improve the knowledge of metal cutting principles
slide show
Scheme for CA: Component
Frequency
Homework,Test
Out Of 2
Each Marks Total Marks 3
Total :-
10
20
10
20
Details of Academic Task(s) AT No.
Objective
Test 2
To check the basic knowledge of the subject
Homework 1
Test 1
Topic of the Academic Task
Wear and tool life,Cutting Temperature,Cutting Fluids
Nature of Academic Task (group/individuals/field work
Evaluation Mode
Allottment / submission Week
Individual
test
10 / 10
To check the indepth Fracture Mechanics,Dynamometry, plastic behavior. knowledge of the subject
Individual
viva
4/6
To check the basic knowledge of the subject
Individual
test
4/4
Introduction,Typical Cutting Operations,orthogonal cutting,Plastic Behaviour
