The Horizontal HD Pump Parts List

GARDNER DENVER

®

TRIPLEX PISTON PUMP 5” STROKE MODEL THE 4” to 5.5” PISTON SIZE HORIZONTAL HEAVY DUTY PUMP

PARTS LIST

3-1-535 Version 2 February 2003

MAINTAIN PUMP RELIABILITY AND PERFORMANCE ® WITH GENUINE GARDNER DENVER PARTS AND SUPPORT SERVICES ®

®

Gardner Denver and OPI genuine pump parts are manufactured to design tolerances and are developed for optimum dependability. Design and material innovations are the result of years of experience with hundreds of different pump applications. Reliability in materials and quality assurance are incorporated in our genuine replacement parts. Your authorized Gardner Denver and OPI distributor offers all the backup you’ll need. A worldwide network of authorized distributors provides the finest product support in the pump industry. Your local authorized distributor maintains a large inventory of genuine parts and he is backed up for emergency parts by direct access to the Gardner Denver Master Distribution Center (MDC) in Memphis, Tennessee. Your authorized distributor can support your Gardner Denver and OPI pump needs with these services: 1.

Trained parts specialists to assist you in selecting the correct replacement parts.

2.

Repair and maintenance kits designed with the necessary parts to simplify servicing your pump.

Authorized distributor service technicians are factory trained and skilled in pump maintenance and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair services.

For the location of your local authorized Gardner Denver and OPI distributor, refer to the yellow pages of your phone directory or contact: Distribution Center: Gardner Denver Master Distribution Center 5585 East Shelby Drive Memphis, TN 38141

Factory: Gardner Denver 1800 Gardner Expressway Quincy, IL 62301

Phone:

(901) 542-6100 (800) 245-4946

Phone:

(217) 222-5400

Fax:

(901) 542-6159

Fax:

(217) 224-7814

INSTRUCTIONS FOR ORDERING REPAIR PARTS When ordering parts, specify Pump MODEL and SERIAL NUMBER (see nameplate on unit). The Serial Number is also stamped on top of the cylinder end of the frame (cradle area). All orders for Parts should be placed w ith the nearest authorized distributor. Where NOT specified, quantity of parts required per pump or unit is one (1); where more than one is required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED. DO NOT ORDER BY SETS OR GROUPS.

To determine the Right Hand and Left Hand side of a pump, stand at the power end and look toward the fluid end. Right Hand and Left Hand are indicated in parenthesis following the part name, i.e. (RH) and (LH), when appropriate.

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TABLE OF CONTENTS

Maintain Pump Reliability And Performance.................................................................................................. i Instructions For Ordering Repair Parts .......................................................................................................... i Frame Group ................................................................................................................................................. 1 Lubrication Piping.......................................................................................................................................... 2 Crosshead & Oil Stop Head Group............................................................................................................... 3 Eccentric, Shaft & Bearing Group - Splined Drive, Flanged Gearbox Mount ...............................................4 Eccentric, Shaft & Bearing Group - Keyed Drive Shaft, Standard Bearing Carrier ......................................5 Connecting Rod ........................................................................................................................................... 6 Crosshead Lubrication Piping ...................................................................................................................... 7 Rod Wash System ....................................................................................................................................... 8 Fluid Cylinder Assembly............................................................................................................................ 9, 9 Piston Rod Assembly ..................................................................................................................................11 Suction And Discharge Valves.................................................................................................................... 12 Flanges................... ....................................................................................................................................13

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Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(Ref. Drawing No. 310TEE810-A)

FRAME GROUP Ref. No. 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 130 131 132 133

Description

Qty.

FRAME (POWER END) ........................................................ INSPECTION PLATE............................................................ SCREW................................................................................. GASKET................................................................................ GASKET................................................................................ SCREW ................................................................................. FLANGE................................................................................ PLUG..................................................................................... PLUG..................................................................................... RETAINER PLATE................................................................ ACORN NUT......................................................................... COPPER GASKET................................................................ INSPECTION PLATE (CRADLE COVER)............................ GASKET................................................................................ HOOD.................................................................................... SCREW................................................................................. GASKET................................................................................ PLUG (OPPOSITE SIDE) ..................................................... LIFTING EYE*....................................................................... BREATHER........................................................................... INSPECTION PLATE (CRADLE COVER)............................ STUD..................................................................................... WING NUT ............................................................................ *NOT SHOWN

1 2 12 2 2 4 2 2 2 1 3 3 1 1 1 12 1 2 2 1 1 2 2

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301TEE2003 Part No. 302TEE001 PE723 75A136 25C1941 25C157N 655ED030 29AUX27 64AA7 64AA5 PE1400 50Q14 25F44 200TEE052 200TEE715 201TEE053 75A136 201TEE715 64B3 200TEE263 5C7 300TEE052 79A466 50H1


(Ref. Drawing No. 300THE810)

LUBRICATION PIPING

Ref. No. 1 5 6 7 8 30 31 32 33 34

Description

Qty.

FRAME (POWER END) .......................................................... GASKET.................................................................................. SCREW ................................................................................... FLANGE .................................................................................. PLUG....................................................................................... SCREEN-OIL .......................................................................... STUD (CONNECTOR TO FRAME ......................................... GASKET.................................................................................. CONNECTOR ......................................................................... NUT.........................................................................................

1 1 2 1 2 1 2 1 1 2

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301TEE2003 Part No. 302TEE001 25C157N 655ED030 29AUX27 64AA7 2WAJ511 79A204 25C157N 200PEE284 50B3


(Ref. Drawing No. 300TEE810-B) CROSSHEAD & OIL STOP HEAD GROUP Ref. No. 90 91 92 93 94 95 96 97 98 99 100 135 136

Description CROSSHEAD.......................................................................... OVERSIZED CROSSHEAD (Optional)................................... CROSSHEAD PIN................................................................... RETAINING RING................................................................... GASKET.................................................................................. OIL STOP HEAD..................................................................... STUD....................................................................................... NUT ......................................................................................... SCREW ................................................................................... PACKING ................................................................................ GLAND .................................................................................... EXTENSION ROD................................................................... PISTON ROD BAFFLE ........................................................... PISTON ROD CLAMP.............................................................

Qty. 3 3 3 6 3 3 6 6 12 3 3 3 3 3

301TEE2003 Part No. 300TEE005 301TEE005 2005051 65W19 25C1948 PE226 79A238 50F5 655EE050 60DD99 PE238 300TEE839 200TAE840 201TAE092A

The one-piece combination crosshead/extension rod on models prior to serial number 917132 is no longer offered and must be replaced with the two-piece crosshead/extension rod, available in the following conversion kit.

CONVERSION KIT (Includes items 90, 100 and 135)............ EXTENSION ROD BAFFLE (Required)..................................

3 3

CONVERSION KIT - OVERSIZED CROSSHEAD ................. 3 (Includes items 100, 135 and P/N 301TEE005 oversized crosshead) EXTENSION ROD BAFFLE (Required).................................. 3

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300TEE6005 PE840 301TEE6005 PE840


(Ref. Drawing No. 316TEE810) ECCENTRIC, SHAFT & BEARING GROUP SPLINED DRIVE – FLANGED GEARBOX MOUNT Ref. No. 23 24 25 26 27 76 77 78 79 80 81 82 83 84 85 86

Description

Qty.

CARRIER .............................................................................. ROTARY UNION................................................................... SHIM ..................................................................................... PLUG..................................................................................... SEAL OIL ............................................................................. ECCENTRIC ......................................................................... KEY ....................................................................................... SHAFT................................................................................... SCREW ................................................................................. BEARING HOUSING ............................................................ SCREW ................................................................................. GASKET................................................................................ BEARING HOUSING ............................................................ OIL SEAL .............................................................................. SCREW ................................................................................. BEARING ..............................................................................

1 1 2 1 1 1 1 1 6 1 6 2 1 1 6 2

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301TEE2003 Part No. 300TEE1148 300TEE586 77H106 64B35 901SH02-13 200TEE255 300TEE062 300TEE050 75AA1 301TEE006 655EF050 25C1945 300TEE006 60G63 655EF098 12BA64


(Ref. Drawing No. 321TEE810) ECCENTRIC, SHAFT & BEARING GROUP KEYED DRIVE SHAFT – STD BEARING CARRIER Ref. No.

Description

Qty.

23 24 25 26 27 76 77 78 79 80 81 82 83 84 85 86 134

CARRIER .............................................................................. ROTARY UNION................................................................... SHIM ..................................................................................... PLUG..................................................................................... OIL SEAL ............................................................................. ECCENTRIC ......................................................................... KEY ....................................................................................... SHAFT................................................................................... SCREW ................................................................................. BEARING HOUSING ............................................................ SCREW ................................................................................. GASKET................................................................................ BEARING HOUSING ............................................................ OIL SEAL .............................................................................. SCREW ................................................................................. BEARING .............................................................................. KEY .......................................................................................

1 1 2 1 1 1 1 1 6 1 6 2 1 1 6 2 1

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301TEE2003 Part No. 300TEE1148 300TEE586 77H106 64B35 901SH02-13 200TEE255 300TEE062 301TEE050 75AA1 301TEE006 655EF050 25C1945 3PE366 60G63 655EF098 12BA64 35B72


(Ref. Drawing No. 321TEE810)

CONNECTING ROD

Ref. No. 28

Description

Qty.

CONNECTING ROD .............................................................

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3

Part No. PE417



CROSSHEAD LUBRICATION PIPING

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12

Description ADAPTOR ............................................................................. HOSE ASSEMBLY................................................................ HOSE ASSEMBLY................................................................ HOSE ASSEMBLY................................................................ ADAPTOR ............................................................................. CROSS.................................................................................. PIPE NIPPLE......................................................................... ADAPTOR ............................................................................. ADAPTOR ............................................................................. HOSE ASSEMBLY................................................................ ADAPTOR ............................................................................. PLUG.....................................................................................

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Qty. 3 1 1 1 2 2 2 1 1 6 1 1

301TEE4012 Part No. 29Z207 1000T10 159952 1000T44 179239 64K3 63E6 29Z209 29Z240 1001T52 29Z212 300TEE191


ROD WASH SYSTEM

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Description

Qty.

BALL VALVE......................................................................... PIPE NIPPLE ........................................................................ ELBOW ................................................................................. PIPE NIPPLE ........................................................................ TEE........................................................................................ AIR CONT VALVE................................................................. PIPE NIPPLE ........................................................................ COUPLING............................................................................ CLAMP.................................................................................. SCREW ................................................................................. HOSE ASSEMBLY................................................................ HOSE ADAPTER .................................................................. BUSHING.............................................................................. BAFFLE................................................................................. RADIATOR HOSE CLAMP ...................................................

1 1 1 3 3 1 2 1 2 2 3 3 3 3 6

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301TEE4019 Part No. 90AR299 63H25 64S5 63G15 64P39 90A25 63G2 64AB3 98H4 655EC020 29R32 29Q7 64E2 300TEE840 29B18


See page 13 for Flange Groups


FLUID CYLINDER ASSEMBLY – CAST NODULAR IRON

Ref. No. 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Name of Part FLUID CYLINDER ................. FLUID LINER – CHROME..... FLUID LINER – CERAMIC.... SLEEVE (Optional)................ LINER CLAMP....................... STUD ..................................... SEAL ..................................... SEAL ..................................... SEAL ..................................... STUD ..................................... NUT ....................................... NUT ....................................... STUD ..................................... STUD ..................................... FLUID VALVE COVER.......... FLUID VALVE COVER.......... ROD GROUP......................... PLUG ..................................... HEX NUT...............................

Qty.

4” 4 ½” 5” 5 ½” 304TEE2039 303TEE2039 301TEE2039 302TEE2039 Part No. Part No. Part No. Part No.

1 3

300TEE029 306TEE456

300TEE029 302TEE456

300TEE029 301TEE456

300TEE029 300TEE456

3 3 8 3 3 3 12 44 12 36 8 3 3 3 3 8

307TEE456 300TEE455 300TEE110 300TEE316 301TEE316 302TEE316 303TEE110 50B33 50B32 302TEE110 302TEE110 300TEE147 301TEE147 303TEE4043 64B6G 50T15




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*Applies only to Serial Numbers lower than Q004740


FLUID CYLINDER ASSEMBLY – BLOCK STEEL*

Ref. No. 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20

Name of Part

Qty.

4 1/2" 300TEE2039 Part No.

FLUID CYLINDER..................... FLUID LINER – CHROME........ LINER CLAMP .......................... STUD......................................... SEAL ......................................... SEAL ........................................ SEAL ........................................ STUD ........................................ STUD......................................... NUT ........................................... NUT ........................................... STUD ........................................ STUD ........................................ FLUID VALVE COVER.............. FLUID VALVE COVER.............. ROD GROUP ............................ PLUG ........................................ HEX NUT................................... SUCTION MANIFOLD...............

1 3 3 8 3 3 3 12 12 44 24 36 8 3 3 1 3 8 1

301TEE029 302TEE456 300TEE455 300TEE110 300TEE316 301TEE316 302TEE316 303TEE110 304TEE110 50B33 50B32 301TEE110 302TEE110 300TEE147 301TEE147 301TEE4043 64B6G 50T15 302TEE069

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5" 300TEE2039 Part No.

5 1/2" 300TEE2039 Part No.





PISTON ROD ASSEMBLY

Ref. No. 1 2 3 4 5 6

Name of Part PISTON WASHER ................ PLATE ................................... FLUID PISTON...................... NUT PISTON ROD (Includes Item 6).............................. O-RING..................................

4“ Part No.

4 1/2" Part No.

5" Part No.

5 1/2" Part No.

3 3 3 3

302TEE097 302TEE247 302TEE350 50V3

301TRH247 300TRH247 300TRH350 50V3

300TEE097 300TEE247 301TEE350 50V3

301TEE097 301TEE247 300TEE350 50V3

3 6

200PEE060 25AM26

200PEE060 25AM26

200PEE060 25AM26

200PEE060 25AM26

Qty.

The above parts can also be ordered in groups as follows: ROD GROUP (Includes Items 1 thru 6) ................. 3 303TEE4043 301TEE4043 300TEE4043 302TEE4043 PISTON GROUP (Includes Items 1, 2, 3 and 6).......... 3 306TEE4056 300TEE4056 301TEE4056 302TEE4056 PISTON GROUP (Includes Items 3 and 6).................. 3 307TEE4056 303TEE4056 304TEE4056 305TEE4056

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(Reference Drawing No. 309TEE810)

SUCTION AND DISCHARGE VALVES STAINLESS STEEL - ABRASION RESISTANT Ref. No.

1 2 3 4 5 6

Name of Part

FLUID VALVE ASSEMBLY (Includes Items 1 thru 6) FLUID VALVE...................... INSERT................................ CAGE................................... SEAT ................................... O-RING................................ SPRING...............................

Qty.

6 6 6 6 6 6 6

Part No.

Part No.

Part No.

Part No.

With 20# Spring

With 25# Spring

With 30# Spring

High Flow

300TEE2055 300TEE482 300TEE106 300TEE054 300TEE039 18549 78W86



304TEE2055 2116895 2116894 2117759 2118112 2116893 2010608

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FLANGE GROUPS Ref. No.

1 2 3 4 5 6

Name of Part

Qty.

FLANGE GROUP (Includes Items 1 thru 6) ............................... O-RING ................................................................ O-RING ................................................................ FLANGE – 6” ........................................................ FLANGE – 6” BLIND ............................................ FLANGE – 3”......................................................... FLANGE – 3” BLIND .............................................

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1 3 2 1 2 1 1

Part No.

Part No.

Slip-on Flanges

Threaded Flanges

300THE4038 25BC227 901SH05-240 305THE073 303THE073 302THE073 300THE073

301THE4038 25BC227 901SH05-240 304THE073 303THE073 301THE073 300THE073

For additional information contact your local representative or Gardner Denver Compressor and Pump Division, 1800 Gardner Expressway, Quincy, Illinois 62301 Customer Service Department Telephone: (800) 682-9868 FAX: (217) 224-7814 Sales and Service in all major cities.

Specifications subject to change without notice. Copyright © 2001 Gardner Denver, Inc. http://www.gardnerdenver.com

Litho in U.S.A.

[email protected]

For parts information, contact Gardner Denver, Master Distribution Center, Memphis, TN Telephone: (800) 245-4946 FAX: (901) 542-6159

The Horizontal HD Pump Parts List

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