KORBA
TECHNICAL DIARY DIARY 500MW UNIT
KORBA SUPER THERMAL POWER STATION
P. O. Jamnipali Distt. - Korba 495 450 (C.G.) ( C.G.)
1
R. BOSE General Manager
From GM's Desk.....
Termal Po!er plant is igl" #apital intensi$e an% in or%er to %eri$e s&staine% #apa#it" &tili'ation !it ig a$ailabilit" Plant *oa% +a#tors so&n% OM prin#iples pra#ti#es are a%opte% in ,TPC to r&n te stations in most #ost ee#ti$e manner. +or %issemination o Plant Te#ni#al Data an% #emes pertaining to $ario&s s"stems to all OM /ngr /ngrs s an% an% relate relate% % +&n#t +&n#tio ionar naries ies Te# Diarie Diaries s an% an% #e #ema mati# ti# Diarie Diaries s !ere !ere p&blise% at tation Corporate le$els. nee% is elt or re$ie! o te initiall" prepare% prepare% Te# #emati#s #emati#s Diaries or in#orporating te #anges ma%e so ar an% a%%ition o Data li1e 2nterlo#1 Prote#tions an% s#emes o ne! s an%ling s"stem or Danras et#. Tis re$ise% Te#ni#al3#emati# Diar" is aime% at pro$i%ing inormation Data o te plant tat ma" be ne#essar" or %a" to %a" !or1ing an% reeren#e o OM /ngrs an% also ee#&ti$es o oter relate% &n#tions. 2 appre#iate te eorts ma%e b" te team o OM /ngrs in &rnising all &se&l %ata an% re$ie!ing te inormation a$ailable in eisting Diaries an% p&blising te same in re$ise% orm or te &se o ne! entrants an% ee#&ti$es o all &n#tions. Jamnipali 03/10/2001
(R. Bose) General Manager (K&B)
2
P.K.CHAKRABORTY %%l. GM (OM)
FOREWOR $ailabilit" $ailabilit" o te#ni#al te#ni#al inormation pertaining to e&ipments e&ipments an% pro#ess is o paramo&nt importan#e or ee#ti$e ei#ient an% reliable operation an% maintenan#e o te plant. 2n tis tis re$ise re$ise% % e%iti e%ition on o te te Te#ni# #ni#al al Diar" Diar" a%%it a%%ition ion o ne! ne! se#ti se#tion ons s li1e li1e prote#tions an% interlo#1s 6ela" settings start-&p3limit #&r$es %ata regar%ing ne! s 7an%ling "stem "stem insi%e insi%e Plant an% at Danras et#. !ill ma1e ma1e tese tese 800 M M 500 M M Te#ni#al Diaries more inormati$e an% &se&l. Tis !ill pro$i%e te#ni#al inormation tat are ne#essar" or %a" to %a" operation an% ser$e as a reeren#e %o#&ments to OM personnel. 2 appre#iate te MTP Team or a#ting as a no%al se#tion an% bringing o&t tis inormati$e %iar" rom te a$ailable inormation an% intera#tion !it $ario&s se#tions.
a!e" # 3r" O$!o%er 2001
'. K. *KR*BOR+, *-. GM (O&M)
3
S. R. PATIDAR D". GM (MTP)
'REF*E Termal po!er station Operation Maintenan#e pra#ti#es in ,TPC are rame% tro&g etensi$e %o#&mentation rigt rom te in#eption o te plants. 2n o&r station all rele$ant OM 2nstrtion man&als Operation er$i#es G&i%elines *o#ation Management 2nstrtions Te# #emati# Diaries O$era&ling 6eports et# are maintaine% in OM 6eeren#e *ibrar" or rea%" reeren#e o personnel. /isting Te#ni#al #emati# %iaries o bot 800 500 M :nits prepare% at te time o :nits #ommissioning nee% re$ision. ile ma1ing te re$ise% e%itions o te Te# #emati# %iaries a%%itional Data li1e Prote#tions 2nterlo#1s 6ela" ettings tart &p3*imit C&r$es et# an% mo%ii#ation3a%%itions mo%ii#ation3 a%%itions o #emati#s is #onsi%ere%. ll re&isite inormation !ere #ompile% b" tis se#tion in asso#iation asso#iation !it respe#ti$e area engineers so as to ma1e te re$ise% Te#ni#al #emati# %iaries pertaining to bot 800 500 M :nits &ite inormati$e.
The revised Technical & Schematic Diaries are aimed at providing all information & Data of the plant, necessary for day to day working and reference of new entran entrants, ts, Exect Exective ivess of !&" and other fnctio fnctions ns like #ES, #$% and and "&S'
Jamnipali 03/10/2001
(R 'a!i"ar) General Manager (M+')
(
CONTENTS Sl. No.
1.
DE DESCRIPTION
MAIN BOILER
1.1 1." 1. " 1.% 1.( 1.* 1. * 1., 1.1./ 1. / 1.0 1. 0
Gener al Speci General Specifca fcaion ion #$rnace #$rna ce Spe Speci cifc fca aio ion n &ae &a er &al &alll' Dr$) S$pe S$ per+ r+ea eae er' r' Re+e Re+ ea ae er' Hea He ae err' S$per+ea S$pe r+eaer er an Ae Ae)pe )pera raor or Re+ea Re+e aer er E) E)er eren enc2 c2 Te) e)pe pera ra$ $re re Conrol Ae)peraor. Ae)peraor. 1.1! 1. 1! Ec Econ ono) o)ii'e 'err 1.11 1. 11 Sa Sa3e 3e2 2 4al 4al5e 5e' ' 1.1" 1. 1" Pre Prei ic ce e Per Per3o 3or)a r)anc nce e 1.1%. Reco))ene C+e)i C+e)ical cal Con Conrol rol Li)i Li)i' ' 1.1( Reco))ene Reco))ene Boi Boiler ler &aer Sili Silica ca Li)i Li)i'. '. 2. BOILER BOI LER AUXIL AUXILIAR IARIES IES ".1 ". 1 Boi Boiler ler &aer Circ Circ$la $lai in n P$)p P$)p' ' "." I. D. #an ".% #. D. #a #an n ".( P. A. #a #an n ".* ". * Sc Scan anne nerr Ai Airr #an "., Ai Airr He Hea ae err ".". - Se Sea) a) Co Coil il Air Pre+e Pre+eae aer' r' "./ Se Sea al Ai Airr #an ".0 Coal Mi Milll' ".1! ". 1! Ra Ra6 6 Co Coal al #ee #eee err ".11 ". 11 Co Coal al B$ B$rn rner er' ' ".1". Oi Oill B$ B$rne rner' r' ".1% ". 1% #$el Oi Oill I Ini nio or' r' ".1( ". 1(
PAGE NO.
#$ell Oi #$e Oill P$ P$)p )p
!1 !" !% !( !* !* !, !, !-
!"
!!/ 1" 11/ "! "1 "( (( "0 %! %% %% %( %%/ %/ %0 (!
)
Sl. No. DESCRIPTION ".1* H#O Sea) Hea E7c+aner ".1, H. P. Do'in S2'e). ".1- Pre''$re Re$cin an De'$per+eain Saion' ".1/ T+er)al In'$laion ".10 Soo Blo6er "."! Elecro'aic Precipiaor "."1 Blo68o9 4al5e :M;'. Yar6a2< "."" Coolin &aer Re=$ire)en' 3or Boiler > A$7iliarie' :DM &aer< "."% Blo6 Do6n 4e''el' 3. TURBINE %.1 Specifcaion o3 Main T$r?ine %." Li)iin 4al$e' %.% Maerial o3 Con'r$cion %.( L$?. Oil S2'e) %.* Conrol Oil S2'e) %., T$r?ine Oil P$rifer S2'e) %.Boiler #ee P$)p an A$7iliarie' %./ L.P. Heaer Specifcaion %.0 H.P. Heaer Specifcaion %.1! Deaeraor %.11 Glan Sea) Conen'er %.1" 4ac$$) Rai'in S2'e) %.1% Conen'ae E7racion P$)p %.1( Conen'er %.1* Conen'er T$)e Cleanin S2'e) %.1, Circ$lain &aer S2'e) 4. GENERATOR (.1 General (." 4olae Re$lain S2'e)
0* 8 0, 0-
(.%
00
Generaor Proecion
PAGE NO. (! (1 (1 (" (" (( ((/ *1 *" 8 *% *( **0 ,% ,* ,0 --0 /1 /" /% /* // /0 0"
*
Sl. No. DESCRIPTION (.( Seal Oil S2'e) (.* Ga' S2'e) (., Pri)ar2 &aer S2'e) (.&a'e Ga' S2'e) (./ E7ciaion S2'e) (.0 Cooler Daa (.1! Specifcaion' o3 Tran'3or)er'
*.
&ATER TREATMENT PLANT
*.1 *." *.%
Prerea)en Plan C+e)ical Do'in S2'e) D. M. Plan
,.
COAL HANDING PLANT
,.1 ,." ,.% ,.( ,.*
Cr$'+er Ho$'e Tripper Silo' Trac@ Hopper' Con5e2or'
-.
ASH HANDLING SYSTEM
-.1 -." -.% -.( -.*
Hopper' Specifcaion P$)p' Specifcaion A'+ +anlin E=$ip)en' Daa Boo'er P$)p Ho$'e E=$ip)en Deail' E=$ip)en o3 Silo Area
/.
HEA4Y #EL OIL HANDLING SYSTEM
/.1 /." /.% /.( /.*
nloain Heaer Tran'3er P$)p H#O Sorae Tan@ Drain Tan@ Drain P$)p
PAGE NO. 1!! 1!" 1!% 1!( 1!* 1!11" 11- 8 11/ 110 1"!
1"* 1"* 1"* 1", 1", 1"- 8 1"/ 1"/ 1%1 1%* 1(" 1(( 8 1(* 1(* 1(* 1(* 1(,
+
Sl. No.
DESCRIPTION
PAGE NO.
/., /././
#la'+ Tan@ 4erical S$)p P$)p #$el Oil C+aracer'ic'
1(, 1(, 1(,
0. 1!
COMPRESSED AIR SYSTEM EIPMENT COOLING &ATER SYSTEM
1(-
1!.1 1!." 1!.% 1!.( 1!.*
EC& P$)p' :D.M. &aer< Plae T2pe Heaer E7c+aner E=$ip)en Coolin &aer Sorae Tan@@ C+e)ical Do'in S2'e) EC& Boo'er P$)p
1*1 1*" 1*" 1*" 1*%
11.
DIESEL GENERATING SET
11.1 11." 11.% 11.(
Man$3ac$rer Enine Alernaor I)peance
1".
PLANT COMMNICATION SYSTEM
1".1 1"." 1".% 1".( 1".* 1".,
P$?lic Are'' S2e) De5ice' > Acce''orie'. Microp+one Recei5er A)pli3er' C$rren Con'$)pion Ran 'e Conrol Bo7
1%.
#IRE #IGHTING SYSTEM
1%.1 Sprin@ler S2'e) 1%." oc@a2 P$)p 1%.% H2ran S2'e) 1%.( Boo'er P$)p in H2ran Line
1*( 8 1** 1** 1** 1*,
1-* 8 */ 1*/ 1*/ 1*/ 1*0 1*0 1,! 8 1,1 1,1 1,1 1,1
Sl. No.
DESCRIPTION
1(.
AIR CONDITIONING SYSTEM
1(.1 1(." 1(.% 1(.( 1(.* 1(. ,
Co)pre''or Conen'er Air Hanlin S2'er) P$)p' Coolin To6er'. ESP A;C E=$ip)en' Daa
1*.
INTERLOCKS > PROTECTION
PAGE NO. 1," 8 1,% 1,% 1,( 1,( 1,* 1,,
A. BOILER & AUXILIARIES
1.! ".! %.! (.! *.! ,.! -.! /.! 0.! 1!.!
Air Pre+eaer ID #an #D #an PA #an Scanner #an Seal air #an P$l5eri'er' C C P$)p M#T Boiler
1,- 8 1,/ 1,/ 1,0 1-! 1-1 1-" 1-% 1-0 1-0 1/,
B. TURBINE & AUXILIARIES
1.! ".1 "." ".% %.o (.! *.! ,.!
Mec+anical Elecrical E7ene T$r?ine Proecion #ire Proecion 1 7 " Mo Le5el C.E.P. #R# Le5el TD B#P
1/0 1/0 1/0 10! 101 101 10" 10"
-.!
MD B#P
10%
-
Sl. No. C.
DESCRIPTION
GENERATOR PROTECTION
Sein
PAGE NO. Reco))ene 10* 8 "!1
D.
OFF SITE EQUIPMENT PROTECTION
1.! ".! %.! (.!
C & P$)p' CT P$)p' AR& P$)p' EC& P$)p'
16 . 1.! ".! %.! (.! *.! ,.! -.!
GRAPHS CUR!ES & TABLES E=$ip)en 6i'e Oil Re'er5oir Capaci2 ST8II "!E=$ip)en 6i'e Oil Re'er5oir Capaci2 ST8II :&TP< "!/ T$r?ine Sar$p C$r5e' > Crieria "!0 Generaor Reaci5e Capa?ili2 C$r5e "1% Generaor nloain Sc+e$le "1( Sea) Properie' Ta?le III.III.I4 "1, Mollier Diara) "%!
Rela2
"!* "!, "!, "!,
1.
11
MAIN BOILER > AFILIARIES
12
1.!MAIN BOILER 1.1 G"#"$% S'"()*(%+),# 8 M;' BHEL :C.E. De'in< T2pe
8
Man$3ac$re
Balance Dra3 Dr2 ?oo) Sinle r$) Conrolle Circ$laion pl$'.
T2pe o3 #IRING 8 Tilin TANGENTIAL Mini)$) loa a 6+ic+ 'ea) eneraor can ?e operae conin$o$'l2 6i+ co)plee a)e 'a?ili2 6i+o$ oil '$ppor :> MCR< 8 " aacen Mill' a *! capaci2. Mini)$) loa a 6+ic+ +e 'ea) eneraor can ?e operae conin$o$'l2 6i+ co)plee a)e 'a?ili2 6i+ oil '$ppor : MCR< 8 "! Ma7i)$) loa 3or 6+ic+ ini5i$al )ill ?e2on 6ic+ no oil '$ppor i' re=$ire 8 *!
1."
#$rnace Specifcaion T2pe 8 &all 8 Boo) 8 Dra3 8 T$?e arrane)en 8 E7plo'ion;I)plo'ion &i+'an capaci2 a ,- Yiel poin 8 Re'ience i)e 3or 3$el paricle' in +e 3$rnace 8 E9eci5e 5ol$)e $'e o calc$lae +e re'ience i)e :M%< Hei+ 3ro) 3$rnace ?oo) a'+ +opper o 3$rnace roo3 :M< 8 Dep+ :M< 8 &i+ :M< 8 #$rnace proece area :M"< 8 #rnace 5ol$)e :M%< 8
Conrolle Circ$laion &aer Sea) coole Dr2 Balance Me)?rane
J;8 ,,! ));6c % 'econ 8
1(-0!
,". -%* 1*."/0 1/.!%( -,1! 1(-0!
" 13
1.%
&aer &all' #ron 6all' N$)?er 8 OD :MM< 8 De'in +ic@ne'' :MM< Pic+ :MM< 8 Ac$al +ic@ne'' $'e :MM< 8 Maerial 8 Toal proece '$r3ace :M"< 8 Me+o o3 oinin lon $?e 8 Toal 6. o3 $?e' :K'< De'in pr. o3 $?e' K;c)" :ABS< 8 Ma7. pre''$re o3 $?e' K; c)" :ABS< 8 De'in )eal e)p oc S)-" %/ R"%$ %/ & R,, S)-" %/
"00 *1.!! 8 *.10 ,%.* *., SA "1!C 11,! B$ 6el 8 1/1!!! "!-.% 10-.%
R"%$ %/ R,,
N$)?er ((( "/% 1(" OD :MM< *1 *1 *De'in +ic@ne'' :MM< *.10 *.10 *.*( Pic+ :MM< ,%.* ,%.* 1"Ac$al +ic@ne'' $'e :MM< *., *., *. Toal proece '$r3ace area o3 1(%! 0%! ""! T$?e' :M"< Me+o o3 oinin lon $?e 888888 BTT &ELD 88888888 Toal 6. o3 $?e' :K'< "--!!! 1/,!!! (*!!! De'in Pr. o3 $?e' K'; c)" :ABS< "!-.% "!-.% "!(.0 Ma7 pr. o3 $?e' K';c)" :ABS< 10-.% 10-.% 10".% De'in )eal Te)p oc (1(1(1, W%+"$ % H"%-"$/
No. o3 +eaer' O$'ie Dia :MM< De'in +ic@ne'' :MM< Ac$al +ic@ne'' :MM<
L,"$ H"%-$
O+"+ H"%-"$
( 01(.( /0 /0
* "-% %/.* (*
% 1(
Toal 6. o3 +eaer' :K'.< 100!!! De'in pre''$re o3 +eaer' "!-.% K;c)" :ABS< Ma7 6or@in pre''$re o3 +eaer' K;C)" :ABS< Maerial 'pecifcaion SA8"00
1.4 D$ Maerial 'pecifcaion De'in pre''$re K;c)" :ABS< De'in )eal e)p Ma7 operain pre''$re K;c)" :ABS< Ac$al +ic@ne'' $'e 3or i'+e en' :MM< O5erall Len+ o3 Dr$) :MM< OD o3 Dr$) :MM< Inernal ia :MM< Corro'ion allo6ance :MM< N$)?er o3 i'ri?$ion +eaer' No. o3 C2clone 'eparaor No. o3 Seconar2 rier' S+ro$ )aerial Ma7 per)i''i?le e)p. i9erenial ?e6een an2 6o par' o3 +e r$) :!C< &aer capaci2 a MCR coniion' :in 'econ'< ?e6een nor)al an lo6e' 6aer le5el per)ie $p o LL rip Dr$) 6. 6i+ inernel' :onne'< Dr$) 6. 6i+o$ inernel' :onne'<
%-%!! "!(.0 10-.%
10".(
SA81!, Gr8B
SA 8 "00 "!(.0 %,,OC 10".( 1*".( ""!-! "1%! 1--/ !.-* , 0, 0, Car?on Seel *!
1!
"(, ""(
(
1)
1.*
S$per Heaer'
Raian Plaen :Draina?le;Non8 raina?le<
LTSH penan Panel8 1 Horional Sae8II Sae8III Sae 8 IT2pe Con5ecion 888888
Non 888
Plaen Raian
Non8888
raina?le raina?le Draina?le 888888 88888
Penan :raina?le;Non8< raina?le< Horional LTSH :88o88< 88888888888 raina?le 88888888888 E9eci5e +eain '$r3ace *0!%; 1%*!; 1(,*; area :M"<; )oife 1"*!! 1,,! 1-%! Toal circ$)3erenial +eain *-!% 888888 '$r3ace area :M"< Ga' o6 pa+ area :M"< 1(8888 "/, Ma7 'ea) 'ie )eal e)p (!/ *!0 :!C< Ma7 a' 'ie )eal e)p (*! *-! ,0! :!C< T2pe o3 o6 :co$ner o3 Co$ner Parallel Parallel Parallel< Mal o3 $?e '$ppor '' '' '' OD :MM< *1.!! ((.* *(.!! Toal N$)?er o3 T$?e' -!/ ((( (!/ T$?e pic+ :MM< a< Parallel o a' o6 1!1., *(.!! ,%.* ?< Acro'' a' o6 1*".( "*(.!! -," Me+o o3 oinin lon $?e 888888888 B$ 6el 888888888888 Toal 6. o3 $?e' :T<;)oife 8888888811%!;010 888888888888888
88888
*-*
1.6 R""%+"$/ Sae8I RH Raian Toal circ$)3erenial;Moife "-*; :pro.< Heain '$r3ace :M"< "10 Ma7 operain pre''$re (-.,/ :K.;c)"<
Sae 8II Penan Re+eaer ,,!!; ,1%0 (-.!!
* 1*
De'in pre''$re K;c)" :ABS< Ma7 'ea) 'ie )eal e)p !C Ma7 a' 'ie )eal e)p !C OD :MM< Mean e9eci5e len+ :Per one $?e< MM :appro7.< Gro'' len+ :per one $?e< MM :appro7.< Toal n$)?er o3 $?e'; )oife Toal &. :K'.<;Moife Me+o o3 oinin lon $?e
*%.-% %-! (%! ,% 1-*!!
*%.-% **,"! ,%.* "/-*!
1/%!!
%0-*!
"(/;%0" ,((;-%, ((!!!! (1*!!! 8888888 B$ 6el 888888
1. H"%-"$/ S$per+eaer Re+eaer Ma7. Operain pre''$re K;C)" 10".% (-.,/ :ABS< De'in pre''$re :K;c)"< :ABS< "!(.0 *%.-% Locaion :o$'ie;in'ie a' o$ 'ie O$ 'ie pa+< Toal &. :K'.< "1/"!! ,1*!!
1. S'"$"%+"$ A++"'"$%+,$ T2pe Sae Po'iion in 'ea) circ$i Specifcaion o3 Ma. S$per +eaer 'ea) e)p Rane +a can ?e )ainanie ?e6een *(.(% o 1!! o3 Boiler MCR C Spra2 $?e )aerial Ma7 'pra2 6aer o6 rae an corre'ponin 'ea) o$p$ :K'.;+r.< Min 'pra2 6aer rae an corre'ponin 'ea) 'ea) o$ p$ K;+r
8 Spra2 8 One 8 Be6een L penan' an SH.panel' 8 SA%%* P1" 8
*(!
8 SA8"1% T11 8 1!1!!! a MCR 6i+ HP +eaer' o$
8
Nil a MCR
, 1+
1. R""%+ E"$7"#(8 +"'. (,#+$, %++"'"$%+,$ T8'"
No. o3 'ae' o3 ae)peraor Po'iion in +e 'ea) circ$i Specifcaion o3 +e Maerial Spra2 nole Maerial
S'$%8
8 8 8 8
One Col re+ea line' SA 8 1!, Gr 8 B SA8 "1%T > SS Tip'
T8'"
9
N,# S+"%)#7
&aer 'ie e9eci5e +eain
8
-/1! ; /0!%.(
1.10 E(,#,)/"$
S$r3ace area :M"<; Moife Ga' 'ie e9eci5e +eain;Moife
8
1!"1!;1("!(.(
S$r3ace area :M"< Ga' o6 pa+ area :M"<
8
1"/
De'in pre''$re o3 $?e'
8
"!0./
OD o3 T$?e' :MM<
8
*1.!!
Ac$al +ic@ne'' $?e' :MM<
8
*.,
Len+ o3 T$?e' :MM< :appro7.<
8
"1*!!!;"(*1!!
Pic+ :MM<
8
1!1.,
8
(/""!!
8 8 8
1/.!!! "!0./ 10,
K;C)"
Toal &. o3 T$?e' :K.<
H"%-"$/ Len+ :MM< De'in P. :K;C)"< :a?'< Ma7 &or@in Pre''$re :K;C)"<
:a?'<
1
1.11
SA#ETY 4AL4ES
Locaion S. No. 4al5e Na)e an o3 Blo6 Relie5ien Ta No. )a@e Do6n Capaci2
4al$e 'e
Re'e Pr.
pr@;c)":G< @;c)":G<
KGS;Hr. 1.
B1 "%*-**
". B" "%0"*, BOILER
%. B% "/010"
DRUM
(. B( "/010" *. B* "0%*%1 ,. B, "0%*%1
Con'ol
"!(.!!
10*./
(
1-*! &B Con'ol
"!,.!!
10*./
*
1-*! &B Con'ol
"!/.1
10-.-
*
1-(! &B Con'ole
"!/.1
10-.-
*
1-(! &B Con'ol
"1!.1
100.,
*
1-(! &B Con'ol
"1!.1
100.,
*
Con'ol
1/-.!
1/1.%
%
1-(! &B Con'ol
1/-.!
1/1.%
%
1-(! &B SUPER
-. S1"0 "!!0%"
HEATER
/. S1%! "!!0%"
1-(! &B
1-
/ :Con.< Locaion S. No. 4al5e o3 Blo6 Relie5ien Ta No. Do6n
Na)e an
4al$e 'e
Re'e Pr.
)a@e Capaci2
pr@;c)":G< @;c)":G<
Con'ol
1/*.1
1/1.%0
"
1/*.1
1/1.%0
"
Con'ol
1/*.1
1/1.%0
"
Con'ol
1/*.1
1/1.%0
"
KGS;Hr. 0.
'1%" 1"0/*!
1*%/ 4F ER! ON
1!.
S1%/
Con'ol
1"0/*! 1*%/ 4F
SUPER HEATER
11.
S1," 1"0/*!
1".
S1,/ 1"0/*!
1*%/ 4F
2.
0
21
SAFET: !AL!ES
Locaion S. No. 4al5e Na)e an o3 Blo6 Relie5ien Ta No. )a@e Do6n Capaci2
4al$e 'e
Re'e Pr.
pr@;c)":G< @;c)":G< :Clo'e<
KGS;Hr. 1%. R1 "1"1*1(. R" "1("(/ REHEATER 1*. INLET
R%
Con'ol
*(./(
*%."
%
1-/, &B Con'ol
**.%0
*%.-%
%
Con'ol
1-/, &B **.0(
*(.",
%
1-/, &B Con'ol
*,.(*
*(./
%
(0.!!
(-.*/
%
Con'ol
(0.*!
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(/.*%
%
*!.!!
(/.*%
%
"1,%%/ 1,. R( "1/("-
1-/, &? 1-. R10 1,!01! 1/. (/.!* %
REHEATER OUTLET
10. R"1 1,(",* "!. R"" 1,(",*
Con'ol 1-/, &D R"! 1,"(0, 1-/, &D Con'ol 1-/, &D Con'ol
1-/* &D
22
1!
23
;C,#+-.<
Locaion S. No. 4al5e Na)e an o3 Blo6 Relie5ien Ta No. )a@e Do6n Capaci2
4al$e 'e
Re'e Pr.
pr@;c)":G< @;c)":G< :Clo'e<
KGS;Hr. "1. R1%! "(/!*
Con'ol
(/.!-
(*.1*
(
(/.!-
(,.1*
(
(/.**
(,.,!
(
(/.**
(,.,!
(
1*%% 4F ER! ON
"".
R1%"
Con'ol
"(/!* 1*%% 4F
RH OUTLET
"%.
R11/
Con'ol
1"1,(1*"* 4F "(.
R1"(
Con'ol
1"1,(1*"* 4F
2(
11
2)
1.12
PREDICTED PERFORMANCE
1.12.1 FLOW
De'cripion
HP Heaer' in HP ni 88888888888888888888888 Heaer' MCR //.-"-!./( *%.*0 o$ MCR MCR MCR NCR
S+"%
S$per+eaer O$le ;+ Re+eaer O$le ;+
1-"* *%!.( 1*%! %-%.*
1""1.0 0"(.* 1*,, 11!,.1 /(*.! 1*%,.*
W%+"$
#ee &aer SH Spra2
;+ ;+
1-"* !
1*!-.0 11/1.1 1-0.1 1(%(.* "".* (!./ (*.( 1%1.*
A)$
Air+eaer O$ le :Pri)ar2< Te)perin Air ;+ 1*-.% Air+eaer O$le :Secon8 ;+ ar2< Toal Co)?$'ion Air ;+ :Incl$in 3$rnace lea@<
;+ ("".0 %0%.- %(1.1 1,%.( 110.* /".- /(." 1(*,., 1"*"., 1!-/.- 0"%."
"/1./ *!*.! 1*%(.(
"!/0.! 1/,1.0 1*01.* 1%(!.!
"1-*.,
;+
"!,." %/".1
F"
Coal :HH4Q%*!! @cal;@<
%,-.!
%"-
",,.%
G%/
AH :O$le Pri)ar2< ;+ AH :O$le Seconar2<
,*0." ,"".! *(".( (%"., -%-.;+ 1//%., 1*/%./ 1%**.- 11/0.% 1/"1.*
1" 2*
1.12.2 TEMPERATURES
De'cripion
HP Heaer' in HP ni 88888888888888888888888 Heaer' MCR //.-"-!./( *%.*0 o$ MCR MCR MCR NCR
S+"%
Sa Te)p. in Dr$) L.T.S.H. O$le SH Panel Inle SH Panel O$le SH #ini'+ O$le RH Inle RH O$le
CC ! C ! C ! C ! C ! C ! C o
%,1 (!, (!, (-( *(! %(( *(!
%*0 (!/ (!! (-" *(! %(% *(!
%*, (1! %0( (,/ *(! %%* *(!
%*( (1" %/0 (,, *(! %"*(!
%,! (%, %0% (,% *(! %(( *(!
"*, %!-
"*% %!(
"(% "0-
""0 "0!
1-( ",,
"* %*( ! C
"* %(% %"*
"* %"* %10
"* %!( %!%
"* %1( "//
111, 1!10!! -%! *(, %-/ 1%0
1!01 1!%00! 0%0 /-% /"-!* ,,, *"0 *!, %,, %(, 1%* 1"% :Correce<
0-" //1 --, ,", (/" %"* 11-
11", 1!"01! -(! **% %(! 1""
W%+"$
Econo)i'er Inle !C Econo)i'er O$le !C A)$ ! A)?ien C AH O$le :Pri)ar2< !C AH O$le :Seconar2<
"//
G%/
SH Plaen Inle RH #ron Inle RH Rear Inle LTSH Inle Econo)i'er Inle Air +eaer Inle Air +eaer O$le
C O C ! C ! C ! C ! C ! C !
1% 2+
1.12.3 PRESSURES ;STEAM & WATER<
De'cripion
ni MCR
HP Heaer' in 88888888888888888888888 HP Heaer' //.-" -!./( *%.*0 o$ MCR MCR MCR NCR
P$"//$"
S$per+eaer O$le LTSH O$le @;c)" Dr$) @;c)" Econo)i'er Inle @;c)" Re+eaer O$le @;c)" Re+eaer Inle @;c)"
@;c)" 1-/ 1//.% 1/(.( 1-/.0 10%.( 1//.( 1/1., 10-." 101.0 1/(., (%.(, (1.!* %".0% (*./* (%."! %(.,,
1-,.!/ 1-%.* 1-1., 1-,.( 1-(.0 1/*.! 1-,.( 1/0.% 1-0.1 10".0 "(.00 (,.,! ",.%1 (0.!!
@;c)" ".%0 ".1* 1.,! 1.%!
1".% 1.%" !.*!
/.1 ".(! 1.(
P$"//$" D$,'
S$per+eaer S2'e) Re+eaer @;c)" Econo)i'er @;c)" E7cl$in 'aic +ea
1*.( 1.-% !./!
(./!
1".0
1.12.4 PRESSURES ;DRAFTS ;AIR&GAS< P$)%$8 A)$
P.A. #an Inle P.A. #an P$le Air+eaer Inle Air+eaer O$le Mill Inle Mill O$le
MM&C MM&C MM&C MM&C MM&C MM&C
8-(0 -%-1* ,/, %1(
8,/,-, ,*,%1 "/*
8, ,*/ ,*1 ,%* ,1% "-,
8( ,%, ,%1 ,"1 ,!! ",0
8/ --1 -*/ -%! -!! %"1
#D #an Inle MM&C 81, #D #an O$le MM&C ",% SCAPH Inle MM&C "*( SCAPH O$le MM&C "(1 Air+eaer Inle MM&C "%* Air+eaer O$le MM&C 1/1 &in?o7 pre''$re MM&C 1!1 &in?o7 #$rnace.Di9 MM&C1(!
81" "1" "!* 10* 10" 1*, 1!1 1(!
81,% 1*0 1*% 1*1 1"" 1!1 1(!
8, 1(0 1(, 1(1 1(! 1"! 1!1 1(!
81/ "-! ",! "(* "%0 1/0 1!1 1(!
S"(,#-%$8 A)$
1( 2
De'cripion
HP Heaer' in HP ni 88888888888888888888888 Heaer' MCR //.-"-!./( *%.*0 o$ MCR MCR MCR NCR
G%/
#$rnace MM&C S$per+eaer Plaen Inle MM&C RH Inle MM&C 8* LTSH Inle MM&C 810 Econo)i'er Inle MM&C 8%0 Air+eaer Inle MM&C 8-, E.P. Inle MM&C 8"%* ID #an Inle MM&C 8"/* ID #an O$le MM&C J",
8( 8* 818%1 8,% 81/! 8"%, J"1
8( 8* 81* 8", 8(, 81*, 810! J1(
8( 8* 81" 8"! 8%% 81", 81*" J0
8( 8( 8* 810 8(1 8/! 8"(! 8"0" J"/
1.12.5 FUEL T+e 3$el aa on 6+ic+ +e $aranee' i5en are a' 3ollo6' De'cripion
ni
#$el Pro7i)ae Anal2'i' #i7e Car?on 4olaile Maer Moi'$re A'+ Grina?ili2 Ine7 Hi+er Heain 4al$e Sie o3 coal o )ill
De'in Coal
HGI ))
"*.!! 10.!! 1".!! ((.!! */ @cal;@ "*
%*!!
1* 2-
1.12.6 MILL AND BURNER PERFORMANCE
De'cripion
HP Heaer' in ni 888888888888888888888888888888888 HP Heaer' MCR //.-" -!./( *%.*0 o$ MCR MCR MCR NCR
No. o3 )ill' in operaion8 , Mill loain /,.0 Air o6 per )ill ;+ 0,./ ! Air e)p. a )ill Inle C Mill O$le e)pera$re !C #inene'' +ro "!! )e'+ B$rner Til De !
, --.( 0"./ ",/ -8 J1!
1.12. 02 C,2 ;DR: !OL< AND O72en in a' a Econo)i'er O$le %., %., Car?on8i8o7ie 1*.- 1*.in a' a Econo)i'er O$le E7ce'' air in "! "! a' a Econo)i'er O$le
* -*., 0".1 "*% --! J"*
( -%."1 01.1 "(0 --! J"*
, 0!.! 0/." "(* -- --! -! !
"-* -!
EXCESS AIR %., 1*.-
(.0 1(."
%., 1*.-
"!
%!
"!
(.%* *./0 !.1! 1.*! !."( !.*! !.*! 1%.!/ !."1
%.0, *.-( !.!0 1.*! !.%( !.*! !.*! 1".,% !.10
%./0 *.-0 !.1! 1.*! !.10 !.*! !.*! 1".(!.10
1.1"./ HEAT BALANCE L,//"/
Dr2 Ga' H"! an H" in 3$el H"! in air n?$rn Car?on Raiaion nacco$ne Man$3ac$rer' Toal Lo''e' Hea Crei' EFFICIENC:
(./, (.-*.0* *.0* !.11 !.11 1.*! 1.*! !.1- !.10 !.*! !.*! !.*! !.*! 1%.*0 1%.*1 !.10 !."!
/,.,! /,.,0 /-.1% /-.*, /-.-"
1, 3.
1.1% CHEMICAL CONTROL LIMITS :&ATER;STEAM CYCLE< Para)eer'
pH a "*!C
"!! M6 :Sae I< *!!M& :Sae II< Con. #ee Boiler Sea) Con. Boiler Sea) /./8 0.!
/./8 0.!
Sp. Con$ci5i2 $';c)
0"8 0.(
Re'. H2raine a' N" H( PP)
!."
!"! !.* 1.! :Ma7< :Ma7<
1.! :Ma7<
"8( .!" .!"
18" !.% !." !.1 !.1 !.!.1 .!1
Toal copper a' C$ pp)
.!!* .!!*
C+lorie a' CI pp) Ma7.
0.! 0."
.!1!8
!"!
!1!
!1!
!1!
!1!
!1!
!1!
.!!* .!!% .!!%
1.!
.!!%
!.*
.!(! .!!*
.!(! .!!*
Soi$) a' Na pp) Ma7. TDS :);i< pp)
0.1 0.( "!.!
.!1!8
Toal Iron a' #e pp) Ma7.
D.O a' !" pp) Ma7.
0.! 0."
!.% !." !."
!.* :Ma7<
P+o'p+ae a' PO( pp) Silica a' Si!" pp) Ma7.
0.!8 0."
%!.!
Caion Con. !.% !.% S; CM
A))o)a a' NH% PPM
/./8 0.!
#ee
!!*
.!!*
1*
1!
131
Para)eer'
SaeI
SaeII &;O Al@ali'er &i+ Al@ali'er
GENERATOR STATOR COOLING &ATER pH a "*!C
,./8-.! :,.*8-.!< ,./8-.! :La?<
/.*80.!
Con. a "*!C $';c)
*
1!
"."
D.O. :);<
1.!
!.1
!.1
GENERATOR S:STEM
H2roen P$ri2 :<
0-.!
De6 Poin :!C< a 3ra)e pre''$re
"1.! :%.!@;c)"<
EC& pH a "*! C :Conrolle ?2< o'in Ca$'ic Sol$ion< 1.14
0-.! "(.!:(.!@;c)"<
0.!80.*
RECOMMENDED LIMIT OF SILICA IN BOILER WATER AT 'H .5 AT DIFFERENT OPERATING PRESSURE TO LIMIT SILICA 0.02 PPM IN STEAM
DRUM PRESSURE
S)O2 ''
DRUM S)O2 '' PRESSURE
,!
/."
1*!
!.(!
/!
%./
1**
!.%-
1!!
1.0
1,!
!.%!
1"!
!.0 1,*
!."-8 #or Sae I !."*
1%!
!.-
1-!
1(!
!.*" 1(*
1-* 1/!
!.(/
!."" !.1/ 8 #or Sae II
1/ 32
BOILER > AFILIARIES
10
33
".!
BOILER AFILIARIES
2.1 BOILER WATER CIRCULATING PUMP N$)?er o9 Elecrical S$ppl2 C+araceri'ic' T2pe De'in pre''$re De'in e)p
% No'. :"J1< ,,!! 4ol' 8 % p+a'e 8 *! H.
Sinle '$cion8Do$?le Di'c+are "!-.** K;c)" %,,."!C
N,$% 0'"$%+)#7 D+8
S$cion pre''$re 10%."- @;c)" S$cion e)p. %(/.0!C Specifc ra5i2 a p$)p '$cion a p$)pin e)p. !.*00% 2. p$)pe (-00(." li;)in Di9erenial +ea "/.,* M Di9erenial pre''$re 1.-!/ K;c)" Mini)$) NPSH re=$ire a?o5e 4apo$r Pre''$re 1,.1* M P$)p ecienc2 /( Ho D$2 8 /( Col D$2 BHP a?'or?e "1* Ho $28%*/ Col e'.
M,+,$ C%$%(+"$)/+)(/
T2pe O$p$ Ser5ice 3acor winding inslation
"otor case design temp'
&e Saor8S=$irrel Cae8In$cion (!! H.P. 1.!
/
0E
/ 3(3'3(.
"! 3(
Moor ecienc2 K.&. Inp$ Po6er 3acor O5erall ecienc2 #$ll loa 'pee Line c$rrenU ,., K4 #$ll loa c$rren Moor 'arin c$rren
=
H,+ -+8
C,- D+8
/* 1/!.-"." 1(*! RPM "%.% a)p %, a)p' 10! a)p'
//.* %!" !./!* -(.%
=
H,+ D+8
**!C !.- @;c)" "/0/! @cal;+r. %!"(! @cal;+r. "!!.," li;)in
%*(1." @' 0*%( @' 1%!-*." @'
%"./ a)p
H"%+ E>(%#7"$
H.P Inle e)p :)a7< Allo6a?le pr. rop Hea ran'3er 8 +o $2 Hea ran'3er 8 col $2 H.P. coolin 6aer o6 &ei+ :Appro7i)ae< P$)p ca'e Moor co)plee Toal 6ei+
"." I.D. #AN
T2pe
Raial
3an
o$?le
'$cion NDV4 (* Ma@e Orienaion Mei$) +anle Locaion
SIDOR BHEL S$cion a (*! Deli5er2 a Boo) Horional #l$e Ga' Gro$n le5el No. per Boiler "J1 'an?2
"1 3)
F%# D"/)7# R%+)#7
Capaci2 Toal +ea e5elope Te)p. o3 )ei$) Sp. 6. o3 )ei$) Spee
*%%./ M%;'ec (!0 MM&C 1*!!C !.-0, @;)% **! rp)
"! ((
H2ra$lic M;' 4oi+ &e' Ger)an2 1!! onne'
San oil l$?ricaion San oil l$?ricaion 4aria?le 'pee +ro$+ H2ra$lic co$plin pl$' a)per conrol.
Doe 'lee5e oil RT 8 "! 'ie 8 0 Doe 'lee5e oil RT8"! 'ie80
M%$7)#
#an o6 #an pre''$re F%# -$)?" (,')#7
T2pe o3 3an co$plin Ma@e #an &ei+ L@$)(%+),#
#an l$?ricaion Moor l$?ricaion T2pe o3 3an re$laion
B"%$)#7/
#i7e ?earin E7pan'ion ?earin I.D FAN MOTOR
Man$3ac$rer SIEMENS;BHEL T2pe S8)oor Rae 5olae ,,!! 5ol' Direcion o3 roaion a' 5ie6e 3ro) ri5in en Cloc@6i'e Derae rain 3or 'pecife %(!! @6 &aer inle e)p. o3 %/!C
"" 3*
P"$)//)@" ?%$)%+),# ,
a< 4olae :5ol'< J;81! ?< #re=$enc2 :H< *! H J;8 * c< Co)?ine 5olae an 3re=$enc2
J;81!
M)#) '"$)//)@" /+%$+)#7
4olae Rae 'pee
/! Rae *0, rp)
A+ $%+"- ?,+%7" %#- $""#(8
a< #$ll loa c$rren ?< No. loa c$rren
%-0 A 1%0 A
S+%$+)#7 +)" )+ )#) '$")//)@" ?,+%7" , 0 , $%+"-
a< &i+o$ 3an ?< 6i+ 3an
1.- 'econ ".* 'econ
B"%$)#7/
T2pe I< Dri5e en II< Non ri5e en Reco))ene L$?rican $ani2 o3 Oil o6
Slee5e air coole Slee5e rin IOC Gr. 'er5o pri)e8(, or e=$i5alen *" li;)in. per )oor
C,,)#7 %+"$ $")$""#+ ,$ CACW ,+,$
a< $ani2 re=$ire M%;+r ?< Ma7. per)i''i?le inle 6aer e)p c< Pre''$re o3 6aer a inle o cooler' < O$le e)p. o3 6aer a 3$ll loa :anicipae< Co)?ine 6. o3 )oor o3 'aor an roor
"!., per )oor
%/!C
po -.* ?ar'
(%!C
1!!/!! @'.
"% 3+
".%. #.D. #AN T2pe
A7ial reacion API8",;1,
T6o
Capaci2
",/.* M%;'ec
Mei$) Hanle
#re'+ air
Locaion
Gro$n le5el
Toal Hea De5elope
%-/ MM&C
Te)p. o3 )ei$)
*!!C
Specifc 6. o3 )ei$)
1.!(, @;)%
#an 'pee
0/! rp)
#le7i?le
#an 6.
"*./( onne'
#an ecienc2 a 1!! MCR
/1
#an l$?ricaion
#orce oil circ$laion
Moor l$?ricaion
Grea'e l$?ricae
Blae pic+ conrol
C2l. Roller Br N "(/ C % An.
conac Ball Bearin -"(/ B C2l8Roller Br. N "(/C%
No. per Boiler F%# -"/)7# $%+)#7
T2pe o3 co$plin
L@$)(%+),# ")'"#+
T2pe o3 3an re$laion B"%$)#7/
#i7e ?earin' E7pan'ion ?earin' D"/)7# M%$7)#
#an #lo6
"! #an Pre''$re
((
"( F. D. FAN MOTOR
Man$3ac$rer
M;' SIEMENS;BHEL
3
Moor 2pe Direcion o3 roaion a' 5ie6e 3ro) Non ri5in en Sanar coniion' rain a (!!C a)?ien e)p Derae Rain 3or 'pecife nor)al coniion i.e. *!!C Rae 5olae
S )oor
CC&
1,-! @6
1(!! @6 ,,!! 4
P"$)//)@" ?%$)%+),# ,
a< 4olae :5ol'< J8 1! ?< #re=$enc2 :H< *! H J;8 * c< Co)?ine 5olae an 3re=$enc2
J;8 1!
M)#) '"$)//)@" /+%$+)#7
4olae Rae 'pee
/! 00( rp)
A+ $%+"- ?,+%7" %#- $""#(8
a< #$ll loa c$rren ?< No loa c$rren
1(- A (".* A
S+%$+)#7 +)" )+ M)#) '"$)//)@" ?,+%7" , 0 , $%+"-
a< &i+o$ ri5en e=$ip)en co$ple ?< &i+ ri5en e=$ip)en co$ple Bearin' T2pe
" Secon 1/ 'econ Dri5e en Non Dri5e en N2 "%" ,"%"8C( N$ ""/
Reco))ene l$?rican 8 Grea'e8Ser5o e) % o3 IOC &. o3 Saor ,/!! K. :appro7.< &. o3 roor ""!! @.
"* 2.4 P.A = FAN T2pe Orienaion
A7ial reacion AP8"8"!;1" Horional
3-
Mei$) Hanle Locaion No. per Boiler
#re'+ Air Gro$n le5el "
1*1.- M%;'ec 11*/ ))6c *!!c 1(/! rp)
%*.* %!
T+2''en 3or) 1% 'ie "*!1 1-.* onne'
#orce Oil circ$laion Gre''e Blae Pic+ Conrol
#i7e Bearin
E7pan'ion ?earin
C2l roller Br.N$ "%, C% An conac Ball ?earin -!(! C2l roller Br N$ "%, E
F%# -"/)7# $%+)#7
Capaci2 Toal +ea e5elope Te)p. o3 )ei$) Spee a e'in poin F%# M%$7)#
#an o6 #an pre''$re F%# -$)?" (,')#7
T2pe o3 3an co$plin #an 6ei+ L@$)(%+)#7 ")'"#+
#an L$?ricaion Moor L$?ricaion T2pe o3 #an Re$laion B"%$)#7/
P.A. FAN MOTOR
Man$3ac$rer M;' SIEMENS;BHEL Moor 2pe S )oor Direcion o3 roaion a' 5ie6e 3ro) non ri5in en CC& Sanar Conin$o$' rain a (!!C a)?ien e)p. "*!! K& Rae 5olae ,,!! Derae rain 3or 'pecife nor)al coniion i.e. *!!c A)?ien e)p. "1!! K&
", P"$)//)@" ?%$)%+),# ,
a< 4olae ?< #re=$enc2
J81! *! H J;8 *
(.
M)#) '"$)//)@" /+%$+)#7
4olae Rae 'pee
/! 1(0( rp)
A+ $%+"- ?,+%7" %#- $""#(8
a< #$ll loa c$rren ?< No loa c$rren
"1" A 1*.* A
S+%$+)#7 +)" )+ )#) P"$)//)@" ?,%+%7" ,$ 0 ,$ $%+"?%" =
a< &i+o$ 3an ?< &i+ 3an
F,$ B"%$)#7/
1.* 'ec 1% 'ec D$)?" "#- N,#9-$)?" "#-
T2pe
&ei+ o3 Moor 'aor :@< Moor roor :@<
N8"%" ,"%" C(
-*!! @ "1!! @
N ""/
reco))ene l$?rican8Grea'e8Ser5oe) % o3 IOC L@ ,) ()$(%+),# /8/+" , P. A. %#
Tan@ capaci2 T2pe o3 )oor O$p$ rain :)oor< S$ppl2 :)oor< #$ll loa 'pee #re=$enc2
P' Ma@e TYPE AND CAPACITY Spee Di'c+are pre''$re
(!! lire' A 8 11"8MA8(# *.* @6 (1* 4J;8 1! % P+ Dela8connecion
1("* rp) *! H J;8 *
BORNEMANN E(4 !(* KI# "1*;1 1(*! rp) 1, ?ar
%,% )%;'
"MAE
Main $?e +ea e7c+aner
HALBERG
(1
Do$?le S6ic+ fler Pre''$re relie3 5al5e Oil le5el Ga$e Oil Tan@ Le5el S6ic+ Oil Heaer H2ra$lic Acc$)$laor #lo6 S6ic+ #ine +role
INTERNORMEN. KRACHT #LTEC Mane Rol SCHNIE&INDT Ineral H2ra$lic ER HARD 8 #loec Re7ro+
L@" O) '$,'"$+)"/
$ali2 Po$r poin #la'+ poin &aer conen Conen';'oli 3orein )aer 4i'co'i2 a J(!!C
L 8 TD ,/ ,!C or lo6er )in "!*!C Le'' +an !.l;1!! li. o3 oil Le'' +an !.!* );1!! li.o3 oil ,1."8-(./ ))";'
"/ 2.5 SCANNER AIR FAN
(2
#an;?oiler.
" no'
One i' A.C ri5en O+er i' D.C.ri5en 1!! 'an?2 Boo'in pre''$re
"*( ))6c
De'in capaci2 o3 eac+
%,!! )%;+r
De'in e)p.
*!!C
Moor rain
-.* HP 8 " Pole
Spee
"0!! rp)
Raial Bac@ 6ar C$r5e
T2pe
Blae Sinle S$cion Mei$) o ?e +anle
D$' laen air
Ma7. D$' concenraion
%!! );M%
Air 2.
1.%! )%;'
Air en'i2 con'iere a "! !C
1." @;M%
Air en'i2 a operain
1.!0 @;M%
"/* MM&C.
Saic pre''$re e5elope a air
"/! MM&C
coniion Saic pre''$re e5elope a air en'i2 o3 1." @;M% an a "!!C. en'i2 o3 1.!0 K;)% an a "!!C Po6er Con'$)pion a 3an '+a3 a air en'i2 o3 1." @;M% an a "!!C
,.( HP.
Po6er Con'$)pion a 3an '+a3 a air en'i2 o3 1. !0@;M" > a "!!C
*.-/ HP.
Direcion o3 roaion o3 i)peller 6+en 5ie6e 3ro) ri5e en Di'c+are Anle
Cloc@6i'e. 4ericall2 $p6ar.
"0 2.6 AIR HEATER
(3
PRIMAR: AIR HEATER
T2pe
L$n'ro) Bi'ecor
Air Heaer Sie
"- 4I :M< /!
Roor Dri5e Moor
11 @6 GEC 1*!! RPM (1* 4 % p+a'e *! H.
Spee Re$cer
* APC :#ALK< 11!1
Appro7. oil Capaci2
*! Lire'
Co$plin
11.* #C :#l$i Co$plin<
B$'+in'
Taper loc@ B$'+ > Aaper
No. per Boiler
"
#iler L$?ricaor
4alan 1 BSP
R.S.M. (!! :APCO< 17 NPT CHICACO
AUXILIAR: DRI!E
Air Moor
Pne$)aic Air Moor. Co$plin
Bi??2 Co$plin 1"( 8 A
Roor S$ppor Bearin
SK# Sp+erical Roller +r$' Bearin SK# 8 "0(;*!!
Roor G$ie Br.
"%!,! Sp+erical Roller
RTD
RTD T+er)o Elecric Co.
Oil Capaci2 o3 '$ppor ?r +o$'in
1*! lire'
Oil Capaci2 or $ie ?r +o$'in
"! lire'
OIL CIRCULATING S:STEM ;SUPPORT BRG.<
Moor :TE#C<
!.-* @6 1(!! RPM #ra)e 0! ane (1* 4
*! H % p+a'e 3oo )o$ne P$)p
Dela5al 8 1 7 1 NPT :APCO <
#iler
o+n #o6ler 1 BSP
Cooler
ni5er'al Hea E7c+aner Co$plin Lo5eo2 L W !0*
%! OIL CIRCULATING S:STEM ;GUIDE BRG<
((
Moor :TE#C< P$)p #iler Cooler Co$plin
!.** @6 0!* RPM /! GEC. (1* 4 *! H % p+a'e GEC. Dela5al 8 1 7 1 MPT o+n #o6ler 1 BSP ni5er'al Hea E7c+aner Lo5eo2 L 8 !0*
CLEANING DE!ICES
Moor :TE#C<
Re$cer Co$plin
!.1/ @6 1%/! RPM GEC 8 -1 (1* 4 *! H % p+a'e All Ro2e ("!!1 Lo5eo2 #le7i?le Co$plin L8!-* > L811!
SECONDAR: AIR HEATER
No'. per Boiler Heaer 'ie
T6o %!.* 4I :M< ," :,/<
ROTOR DRI!E
Moor TE#C
1* K& GEC 1/! M 1*!! RPM (1* 4 % PHASE *! HV "0.*( A :#L< - AP #ALK 1%!.%,1 0/ Lire' : appro7< 11.* #C :#l$i co$plin< &or+inon H$? 4alan 1 BSP
Spee Re$cer Oil Capaci2 Co$plin' B$'+in' #iler L$?ricaor AUXILIAR: DRI!E
Air Moor Co$plin Roor S$ppor ?r. Roor G$ie Br. RTD
R.S.M. "-! :APCO< C+icaco Pnea$)aic Air Moor
Bi??2 Co$plin 8 1"( C "0(;-1! Sp+erical roller +$r' ?r. Sp+erical Roller ?earin SK# "%! 1 HPT Ne+erlan T+er)o Elecro
%1 Oil capaci2 o3 '$ppor ?r +o$'in Oil capaci2 o3 G$ie ?r. +o$'in
"*! lire' "* lire'.
()
OIL CIRCULATING S:STEM ;SUPPORT BRG.<
Moor TE#C P$)p #iler Cooler Co$plin
!.-* K& /! GEC 1(!! RPM (1* 4 *! H % P+ DELA4AL :APCO< 1 F 1 BSP o+n #o6ler 171 BSP ni5er'al Hea E7c+aner 1 F 1 #lane Coil Lo5eo2 L8!0*
OIL CIRCULATION S:STEM ;GUIDE BRG<
Moor TE#C P$)p #iler Cooler Co$plin
!.** K& /! GEC 0!* RPM (1* 4 *! HV % P+ DELA4AL :APCO< 1 7 1 NPT OHN #O&LER 1 7 1 BSP ni5er'al Hea EFc+aner #lane 8 con 1 F 1 Lo5e o2 L8!0*
CLEANING DE!ICES
Moor TE#C Re$cer Co$plin
!.1/ K& NGE# -*! RPM All Ro2e ("!!1 Lo5e o2 8 L 8 !-* > L 8 11!
%" 2. STEAM COAL AIR PREHEATER
(*
1. ". %. (.
De'in pr :K;c)"< H2 Te' pr pr :K :K;c ;c) )"< De'in e)p :!c< &. o3 'ea) coil air pre+eaer :@< *. S$pplier' Na)e
PRIMAR:
SECONDAR:
1* %! "!! 1%(!
1* %! "!! %%(!
M;' Docor > Co.M; .M;'. Docor > Co. P5. L. P5. L. T6o T6o
,. No. o3 'ea) coil air pre+eaer per ?oiler. ?oiler. -. Sie ie o3 'ea 'ea) ) coil coil air air (%1/ (%1/7 7"*0! "*0!7" 7"!! !! *,!7 *,!7%% %%%( %(7" 7""* "* pre+eaer :))'< /. In'alle Operaion Horional Horional
2. 2. S SEA EAL L AI AIR R FAN Man$3ac$rer T2pe T2pe No. o3 #an' per Boiler Locaion Arrane)en #an &ei+
BHEL Cenri3$al Cenri3$al 3an NDM811 )oor )oor )o$ne. " Gro$n Le5el Horional S+a3 1%,* @'.
Capaci2 Den'i2 o3 Mei$) oal +ea e5elope Spee
,.%/ M%;Sec. 1.!0 K;M% *!/ MM&C 1(-* RPM
HBB or E=$i5alen "/! ** @6 S=$irrel S=$irrel cae In$cion. In$cion. Moor TE#C.
Dri5e Moor Ma@e #ra)e Rain T2pe T2pe
%% 2. 2. COAL COAL MILL MILL
(+
BOWL MILL
T2pe T2pe o3 P$l5eri'er P$l5eri'er
1!!% FRP
No. o3 Mill';Boiler
0
No. re=$ire 3or 3$ll loa
,
Ba'e capaci2 o3 Mill
-! Tonne';+r 3or a P$l5eri'e
#$el fne' -! +ro$+ "!! )e'+ 6i+ a ra6 coal o3 rina?ili2. Ine7 ** HGI an a oal )oi'$re o3 no )ore +an /. Mill )oor
M;'. BHEL *"* K& ,., @5 ,!! RPM
Co$plin
a. T2pe
Gear 2pe e7i?le co$plin 6i+ 'pacer a''e)?l2 ?e6een )ill > Moor.
?. S$ S$ppli pplie er Bearin'
M;' #ASTS TS .S .S.A .A.. Ani3ricion ?earin' 3or )ain 5erical '+a3 a''e)?l2 o$rnal' '+a3 a''e)?l2 an 6or) '+a3 a''e)?l2.
Coolin S2'e) No. o3 Oil Cooler';Mill
I))er'e in oil ?a+
T6o
Coolin 6aer re=$ire)en 3or oil
Clean
colo$rle''
an
a))onia Cooler'.
cona)inaion 3ree coolin 6aer o3 2 i5en ?elo6 3or +e re'peci5e e)p.
Te)p. !C
2. Lire';Min. Ma7i)$) pre''$re
1!,
"1!C
%"!c
1(!
1-!
(1!c
1! @;c)"
%( &ear S$r3ace
Griin roll' ?$llrin 'e)en
(
an liner' )ae o3 Hi+ $ali2 Ni +ar :Co)? allo28N< ca'in 4en$ri 5ane' an cla''ife Cone inner '$r3ace are line 6i+ cera)ic liner'. Li3e Li3e o3 roll' oll'; ;ri rin nin in rin rin' '
(!!! (!!!;/ ;/!! !!! !
Spee p$l5eri'er :RPM<
("
Nor)al capaci2 6i+ e'in coal Spee Spee o3 p$l5 p$l5er eri' i'er er :RPM :RPM<<
:T;+r< ,1.!!
:T;+ :T;+r< r< -!.! -!.!! !
Nor)al capaci2 6i+ e'in coal
:T;+r< *1.!!
Ma7 capaci2 6i+ 6or' coal
:T;+r< *-.!!
Ma7 cr$'+e coal 'ie +e )ill can
:MM< %!.!!
accep :))<
%* BOWL MILL MOTOR
(-
Man$3ac$rer
M;' Sie)en' &e' Ger)an2;BHEL B+opal. Moor T2pe S 8 Moor Sanar Sanar conin$o$' rain a (!!C *,! @6 a)?ien e)pera$re a' per Inian Sanar Derae rain 3or 'pecife nor)al *"* @6 coniion i.e. *!!c a)?ien e)p. Rae 5olae ,,!! 4ol' P"$)//)@" ?%$)%+),# ,
a. ?. c.
4olae :4ol'< J;8 1! #re=$enc2 :H< *! J;8 8 * Co)?ine 4olae > #re=$enc2
Mini)$) per)i''ile per)i''ile 'arin 5olae Rae 'pee *0! RPM Sarin i)e 6i+ )ini)$) per)i''i?le
J;8 1! 0! rae
&i+o$ ri5en "
Sec. 4olae o3 0! or rae 5olae
6i+ ri5en %.0 Sec.
A+ R%+"- ?,+%7" %#- $""#(8
a. B.
#$ll loa C$rren No loa C$rren
,,A %% A
FOR BEARINGS DRI!E END NON DRI!E END
a. T2pe B. Reco))ene l$ l$?rican &. o3 Moor Saor &. o3 Moor Roor.
N 8"%! ,"%! C% N N 8 "", Grea'e 8 Ser5o Ge Ge) %! # IO IOC *-!! K' "!!! K'
%, ).
2.10 2. 10
RAW COA COAL L FE FEED EDER ER
T2pe T2pe
SECO 8 %, Gra5i)aric Gra5i)aric :6i+ Mec+anical &ei+in<
Capaci2
Mini)$) 8 11%*! K;+r. Ma7i)$) 8 /-/"! K;+r
S$pplier
SECO. .S.A.
N$clear Monior
" in No. :pper an Lo6er<
$ani2 Re=$ire
1/ RH
Den'i2 o3 )aerial o ?e +anle K;)%
-"! o 1"/!
Dri5e Moor :K&<
*.,
Clean o$ )oor :K&< Po6er '$ppl2
!."" (1*4 %φ *! H
Gear re$cion
1%!.*1 a 1% 1%-* rp)
Special 3ea$re'
#ree 'anin conrol ca?ine Tropic Tropical al 'er5ice 6aer 'pra2' 'pra2' )oion )onior P$re air 5al5e.
SECOAL !AL!ES T:PE
LOCATION
%, pre''$ri'e Coal 4al5e' a. Li)ior=$e operae
A Ra6 Coal ?$n@er o$le
?. C+ain operae
A Ra6 coal 3eeer inle.
B$n@er S+$ o9 Gae' Man$3ac$rer T2pe T2pe Moor rain
Soc@ E=$ip)en Co. Rac@ an Pinion Pinion : pre''$ri'e pre''$ri'e<< !.(0" @6 Ma o3 ae Sainle'' Seel
%)1
P$l5eri'e #$el Pipin
Ma o3 'rai+ pipe
Car?on Seel
Ma o3 Ben'
Ca' Seel;Be'al line
". 11 COAL BRNERS T2pe
Tilin anenial
Ma@e
BHEL
No. o3 Coal B$rner' 3ee ?2 eac+
(
P$l5eri'er. No. o3 ele5aion o3 B$rner'
0
Toal No.o3 Coal ?$rner'
%,
Te)p. o3 Coal Air Mi7$re
,,8 --!C
Ma7 allo6a?le e)p. o3 B$rner' T$rn o6n raio
/*!! C (1
". 1" OIL BRNERS :Hea52 Oil < )an$3ac$rer' T2pe
BHEL 8 :2pe<
No . o3 Oil B$rner' per Boiler
1, : ( per ele5aion<
Ao)i'in )ei$)
Sea)
Sca5enin )ei$)
Sea)
D$raion o3 Sca5enin
* MIN
Te)p. o3 oil a ?$rner inle oC Oil pr. rane a B$rner' @;c)" T$rn o6n raio
1"! %.-. o 1% %1
Oil 5i'co'i2 ?e3ore +e ?$rner' :c'<
1* 8 "/
Co)?$'ion air e)p oc
%"*! C )a7.
Copaci2 o3 eac+ B$rner :@;+r<
""*!
%/ )2
".1% #EL OIL IGNITORS Enclo'$re Con'r$cion
Man$3ac$rer T2pe Hea in p$ per inior No Inp$ 4olae O$p$ 4olae Inp$ c$rren Spra@ rae D$2 c2cle Operain e)p. Spar@ e)p.
Hea52 $2 corro'ion re'i'an 'eel NEMA8( rae M;S C.E. .S.A. Hi+ Ener2 arc Inior 1" o$le';'par@ 1, : ( per corner< 11! 4AC J 1! *! J;8 * c;' "*!! J 1*! 4DC * A)p' R)' :)a7.< (; 'ec. 1* )'. ON %! )'. O## 8 (!!C o -* !C 8 (!!C o 0*!C
F">)@" (%@"
Con'r$cion
Len+ Ben rai$' Operain 5olae Spar@ Ro Con'r$cion
Len+
Operain 5olae Operain e)p. : ca?le en <
Nic@el ?rai '+iele con$i -., ) : Ma7.< 1!! )) %!!! 4DC : Ma7.< *;/ ';' $?e 6i+ ';' 6ire ?rai : e7i?le < *;/ *;/ S;S $?e :rii< 1/ Ma7. Toal e7i?le 'ecion o (" Ma7. %!!! 4DC Ma7. 1!! !C
%0 )3
Operain e)p . : ip en < *(! !C Inior ip Operain e)p. ,*! !C : )a7<. Len+ 101 J; 8 % )) Dia. 1*0 J;8 !81* ))
". 1( #EL OIL PMP T2pe No. o9 Roaion Capaci2 Pre''$re Spee P$)p BHP M,+,$
S$cion #iler Me'+ Di'c+are #iler )e'+
Ma@e Alle6iler Scre6 % : 1 'an?2 < Cloc@6i'e 3ro) Moor en 11(! l p) a 1*! c'. %! @ ; c)" 1(*! rp) ,* @6 a Min. c'. -% @6 a )a7. c'. /* @6 *!! Micron "*! Micron
". 1* H#O STEAM HEAT EFCHANGER TYPE
T$?e +air pin 2pe 2pe Oil on '+ell 'ie conen'in 2pe.
No * J1 Heaer area (* M " Oil o6 rae 11"* l p) Oil e)p rane 1*! !c : oil < De'in pre''$re : Oil < %" @ ; c)" : oil 'ie < Relie3 5al5e 'e pre''$re %" @ ; c)" Sea) para)eer' De'in pre''$re 1, @ ; c)" H2ra$lic Te' pre''$re "( @; c)" H2ra$lic Te' pre''$re "( @; c)" De'in Te)pera$re ""! !C
(! 2.16 H. P. DOSING S:STEM
)(
TANS
PREPRATION
Capaci2 : M%< Ma o3 )i7er '+a3 Tan@ Plae Ma
1. "* SS #i?re
METERING TAN
1."* SS #i?re la''
D,/)#7 ''/
Ma@e T2pe No. o3 p$)p' per Boiler No. o3 p$)p' per Boiler No. o3 p$)p' 'an?2 #l$i +anle Rae Di'c+are Pr. :@.;c)" < Ma7 Di'c+are pr. :@ ;c)" < Capaci2 : a 3$ll 'ro@e< Rae i'c+are Spee : 'ro@e ; Min< Sie o3 Moor : @6<
4. K. P$)p' Reciprocain pl$ner 2pe Reciprocain Pl$ner 2pe " 1 Tri'oi$) p+o'p+ae ""! "*! 1,% lire'; +r 1*! lire' ; +r. "!! %. !
". 1- PRESSRE REDCING AND DESPERHEATING STATION PRD 4al5e' #lo6 Capaci2 o3 eac+ 5al5e T2pe o3 ac$aor Bo2 Maerial Tri) Maerial
One per $ni 11!. % T;+r. pne$)aic &CB S( S("! " J H"
Bo2 e'in pre''$re De'in Te)p. De'$per+eain 6aer pr. Te)p. 2.
,!! l?' cla'' %**!C %1( @;c)" 1/*!C 1% Ton ; +r.
(1 ". 1/ THERMAL INSLATION H. P. PIPING OTHER EQUIPMET
TURBINE
))
In'$laion Maerial 2pe o3 In'$laion Ma
Mineral &ool :Roc@6ool< Boe 2pe :LRB 8/1/%<
Mineral &ool
Minerial 6ool
Boe T2pe Mare''
Spra2 T2pe Ma7 e)p in'$lain
Ma. can 6i+'an -*!!C In'$lain Ma IS8 /1/% Sanar Den'i2 o3 1*! @; ) % In'$lain Ma.
-*! !C IS8 /1/%
-*!!C IS8/1/*
T+er)al Con$ci5i2 a' per IS /1/% Kcal; M;+r ;oc a )ean e)p o3 o.(% 1. *!!C ". 1!!!C !.*" %. 1*! !C !.," (. "!!!C !.,/ *. "*! !C !./! ,. %!! !C !.0! Re'i'ance in Micro orani'on : 2e'; No< In co)?$'i?ili2
Ye'
Ye'
2.1 SOOT BLOWER So$rce o3 'ea) 3or 'oo Blo6in Panel
Tap o9 a3er i5i'ion
Se pre''$re on pre''$re re$cin 5al5e
%! @;c)"
Se pre''$re o3 'a3e2 5al5e
%0.* @; c)" :<
Ma7i)$) o6 Rae
"1!!! @; +r
Sea) pre''$re 3or 'oo ?lo6in
", @ ; c)"
(" DESCRIPTION
T:PE OF BLOWER WB IE LRD II E
LRD II E
LRD II E
)*
Blo6er n$)?er'
1 o //
1!* > 1!,
1!- o 1"!
1"1 o
1%/ Tra5el in MM
%!*
0"!!
0"!!
0"!!
Dea Tra5el in MM
8
%*!
%*!
%*!
Nole in MM
",
%"
"*
"*
Blo6in pr. in @ ; c) " :<
1!
1".*
1" 0
No o3 ro$p'
1
-
0
1.(
11.("
11.(" 1
11.("
1.*
11./-
11./-
11./-
,,
11./-
/%.!0
1!,./%
/%.%
"0%.%%
1-,.,,
1(%.%
Con'$)pion per ro$p in @ 1!-
%%(0
"!1-.(*
1,%,. (/
Sea) con'$)pion per c2cle (-!0
%%(0
1(1""
1(-"/
((
Blo6in i)e per ro$p : " Blo6er'< in Min. Operain i)e per Gro$p :" Blo6er'< in Min. Operain i)e per C2cle in Min. Blo6in rae per Gro$p in @; Min$e'
in @' Toal 'ea) con'$)pion
%,0!- @'.
per c2cle &BIE
&all De'laer Elecricall2 operae
LRD II E
Loa
"*! !C
Reraca?le
Soo
Blo6er
Elecricall2
operae Sea) e)p 3or 'oo Blo6in Sea) con')p. rae
*!!! @;+r
@;+r per ro$p o3 6all Blo6er T2pe o3 6all Blo6er
R& *E
(% 2.20 ELECTROSTATIC PRECIPITATOR
)+
D"/)7# (,#-)+),#
Ga' o6 rae Te)pera$re D$' Concenraion
1!%! M%; Sec
1(! !C
/".*, );NM%
T2pe
#AA 8 ,7(*8 (7(/1"* 8"
No o3 precipiaor per ?oiler
#o$r
No. o3 Ga' pa+ per ?oiler
#o$r
No. o3 fel' in 'erie' in eac+ a'
Si7
Pa+ pre''$re rop acro'' +e precipiaor
1/ MM&C
3or e'in coniion 5eloci2 o3 a' a elecroe one
1.! M;Sec
"- Sec.
on oal area Trea)en i)e
Specifc collecion area :M";M%;'ec<
1,-.-
G$arane collecion ecienc2 :<
00.*"
G$arane air8in8lea@ae rae :M%;'ec<
"./
C,"(+)#7 E"(+$,-"/
Toal No. o3 Collecin plae' per
"%(!
No)inal +ei+ o3 collecin plae
1".* Meer
No)inal 6i+ o3 collecin plae
-*! ))
T2pe
Spiral 6i+ Hoo@'.
Sie
".- )) Dia
No. o3 elecroe' per
"!-%,
a' 'rea).
E)++)#7 E"(+$,-"/
EP
(( Toal len+ o3 elec8
%%1--,
)
roe' per ?oiler. RAPPERS FOR COLLECTING ELECTRODES
No. an 2pe o3 Rapper'
One rop Ha))er per ro6 o3 collecin elecroe' +a5in a collecin '$r3ace o3 0!.! )".
Rapper Sie
(.0 @'
#re=$enc2 o3 Rap.
4ar2in 3ro) 1! rap';+r a +e inle fel o 1 rap;+r a +e e7i fel. T+e 3re=$enc2 o3 rappin 3or +e iner)eiae fel can ?e a$'e ?e6een 1! an 1 per +o$r accorin o re=$ire)en'.
Dri5e
Geare elecric Moor conrolle ?2 '2nc+rono$' prora))er.
Locaion
On +e 'ie 6all o3 EP.
R%''"$/ ,$ E)++)#7 ""(+$,-"/
No. an 2pe o3 rapper'
One rop +a))er per 6o ro6' o3 Elecroe'
Rapper Sie
%.! @'.
#re=$enc2 o3 Rap
1! rap';+r.
Dri5e
Geare Elecric Moor Conrolle ?2 '2nc+rono$' prora))er.
Locaion
On +e roo3 o3 EP
(* )-
R%''"$ ,$ G%/ D)/+$)@+),# S8/+"
2
Rain
( Geare MOTOR !.* HP 1.1 RPM a % P+a'e (1* 4 *! H.
Locaion
On +e G.D. Ho$'in 'ie pan panel' o3 +e ca'in.
H,''"$/
T2pe
P2ra)ial
No. o3 +opper'; Boiler
0, :( per fel<
Capaci2
/ +r' 'orae J 1! E7ce''
Heain
Elecric +eain pro5ie 3or +e ?oo) o3 +opper'.
BaXin arrane)en
" Se' o3 eecor Plae' 3or eac+ +opper.
R"(+)*"$
Rain
-* K4A
N!. Per Boiler
(/
'ilicon Dioe #$ll 6a5e ?rie
T2pe
connecion ON 2pe Locaion
Mo$ne on +e op o3 precipiaor
M,+,$
2
11" No'.
Rain
Geare Moor !.%% H.P. ;" .* RPM % P+a'e (1*4 *! H.
R%'')#7 , (,"(+)#7 ""(+$,-/
No. o3 rappin ear '+a3' (/ Rain Geare MOTOR !.* HP; 1.1 rp). a % p+. (1*5 *! H .
(, *.
2.21 BLOW OF !AL!E ; MS :ARWA: < 4al5e 2pe
ni e)en ,0/% MS /% MS
Ser5ice
E)erenc2 Drain
Operaion
Moor operaion
De'in pr @; c)" :<
"",
De'in e)p !C
%-1
Operain pre''$re K;c)"
100
Operain e)p !C
%,!
Mei$) o ?e +anle
Boiler 6aer
#lo6 @;+r
Min /!!!!
@; c)" :<
Ma7 "*! !!! Man$3ac$rer
Roor@
D$2 c2cle
1* Min$e
Rae o$p$ :@6<
!.-*
Rae 4olae 4
(1*
Rae 3re=$enc2 H
*!
#$ll loa C$rren
(.* A)p.
3$ll loa 'pee
1-"* App 6 in @
-(
(*1
2.22 COOLING WATER REQUIREMENTS FOR BOILER & AUXILARIES ; D. M. WATER < Para)eer' , @;c)" :< %/!C :Ma7.< 'l. No. o9 $ani2 Re)ar@' $an8
No.
Per
6or@in
per
?oiler i2
J'an?2 acro'' per M% ;+r
M%
rop e=$ip)en
;+r
De'cripion No. o9 Toal Pre''$re
eac+ ?oiler
cooler @;c)" :app.< ............................................................................................................................ ............................. 1 " % ( * , / ............................................................................................................................ .............................. 1. P$l5eri'er Oil Cooler' !.1* One )ill +a'
1/
1,J"
1"
10"
cooler'. Reenerai5e Air pre+eaer' G$ie ?earin Oil
/
(J(
1
(
cooler S$ppor Bearin Oil
/
(J (
1
(
"7*! capaci2 ". !.* !.* Cooler
*2
(/ ............................................................................................................................ ....................................... 1 " % ( * , / ............................................................................................................................ ................................... %. !.1
&aer coole acce'' oor
"
"
1
"
a< #D #an' cooler
(
"J"
*
1!
?< PA #an' Cooler
(
"J"
*
1!
*. ID #an Bearin Coolin !.1*
%
"J1
,.!
1".!
,. !.*
ID #an Moor Saor Coolin
%
"J1
%!
,!
-. !.(
ID #an +2ra$lic co$plin
,.
"J(
-,
1*"
(
(
1.*
,.!
in 3$rnace +opper Vone (.
#an l$?e Oil cooler'
!.*
!.*
cooler /. !."
Air+eaer fre 'en'in
De5ice coolin
*3
(0 ............................................................................................................................ ....................................... 1 " % ( * , / ............................................................................................................................ ................................... 0.
Circ$lain p$)p'
a< LP Cooler 3or )oor 1.* %
%
%
1%
%0
1
1-
1-
No'. o3 Lp
cooler' 6ill ?e '$pplie a' '+el3 'pare'. ?< Hp fll > p$re cooler
1
"
*(
1!.
Sca9ol oor
"
"
1.*
%.!
Oil carr2 o5er eecor
(
(
!.*
".!
1./
11. !.%
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De'in Coe
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Operain pre''$re @;c)" :a?'<
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SA8 *1*
SA 8*1*
GR8 -!
GR8 -!
SA8 1!, GR8B
SA 8 1!, GR B
Noie nec@' Nole #lane'
or e=$i5alen SA *1* GR -!
SA 8 *1* GR8 -!
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**
TRBINE > AFILIARIES
*"
3.0 TURBINE AND AUXILIARIES 3.1 S'"()*(%+),# , %)# +$@)#" a< )a@e
KRA#T&ERK NION &EST
GERMANY B< T2pe
T+ree C2liner re+ea Con en'in $r?ine
c< Sae'
HP 1/ No'. IP 1(7" No'. LP
,7" No'.
*+
< No)inal rain
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HP c2liner E7+a$'
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IP 'op 5al5e inle
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IP
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MC M/+ @" /+ -,# %+.
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88888
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*, 3.3 MATERIAL OF CONSTRUCTION C%/)#7/
H.P. O$er Ca'in; Barrel Ca'in GS 1- Cr Mo5 *11 H.P. Blae carrier GS 1- Cr Mo5 *11 I.P. Ca'in GS "" MO ( L.P. Ca'in O$er S. %-8" N Inner I8 GS M!(H II 1* M!% Inner II S. %-8 "N
+1
S%+/
H.P. S+a3 I.P. S+a3 L.P. S+a3
"/ Cr. MONI *0 %! Cr. MONI4 *11 ", Ni Cr. NO4 1(*
H.p. T$r?ine fr' 'ae H.P. T$r?ine o+er 'ae'
I.P T$r?ine 'ae'
L.P. T$r?ine 'ae'
7 "" cr Mo5 1"1 7 "! cr 1% ; 7 "" cr Mo51"1 7 "! cr )o 1% ; 7 "! cr %! 7 "! cr 1%
H.P. T$r?ine #ir' 'ae
7 "" Cr MO4 1"1
H.P. T$r?ine o+er 'ae
IP LP
7 "" Cr MO4 1"17"!Cr MO 1% 7 "" Cr 1% ;7 "! Cr MO 1% 7 "! Cr 1% ;7 "! Cr MO 1%"! Mn*;7 - Cr MO 1%
M,?)#7 B%-"/
F)>"- B%-"/
C%/)#7 ,)#+ B,+/
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LP
"1 Cr MO4 *"1 Cr MO4 * S. *!;"( Cr. M! *
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I
II
III
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N@"$)(% !%".
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%
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8
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M KOH ;
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Ma7 Capaci2
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Oil inecion Nole
S.S. %1,
1 No per $ni
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(1*5;*! c2cle;% p+a'e.
No. o3 +er)o'a'
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copper
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Applicaion
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DESIGN
RUN9OUT EMERGENC:
inle pre''$re :aa<
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%(!
%(!
Inle en+alp2 :@cal<;@<
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S+"%
:Kcal;@< E7+a$' o6 :@;+r< T$r?ine ecienc2 :<
L@" %#- C,#+$, O) ,$ BFP.
Tan@ capaci2 :Ma7< *-*! Lier'. Capaci2 : Operain le5el< (!*! lier' M%)# L@" O) (,#+$, O) P'
)a@e
Al6eiler
SNDA ((! 8(,
N$)?er
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Capaci2
/** Lier'; Min.
T2pe
Di'c+are pre''.
1* @;c)" :< po6er con'$)p. "- @6
-
-( Moor Ma@e T2pe Po6er 'pee Po6er '$ppl2 In'$laion
GEC D""* MD %- @6 %!!! rp) "(!;(1* 4 % p+ *o H Cla'' B
All6eiler SNDA "1!8(, One (1( Lier';)in. (.* @;c)" :< *." @6
GEC YD "!! LAD -.* @6 %!!! rp) ""! 4DC Cla'' B
E"$7"#(8 @" O) '' ; D.C<
Ma@e T2pe N$)?er Capaci2 Di'c+are Pre''. Po6er con'$)p M,+,$
Ma@e T2pe Po6er Spee Po6er '$ppel2 In'$laion
O) C,,"$
Ma@e T2per Hea capaci2 S$r3ace 8 #lo6 8 inle e)p. E7i e)p. 8 De'in.
#$n@e cp 1!! "1/ K& "%.* )" Min. *1* lier;)in ,!!C Ma7. *!!C Ma7. "! KG;CM" )a7.
-.
-* M%+"$)%/=
S+ell C+annel;Co5er T$?e' T$?e S+ee'
Car?on 'eel Car?on Seel S. Seel AISI %1, S.Seel AISI %1,
Arlon BDGM 8 (81!!! Carrie "* )ircon
D'"> O) F)+"$
Ma@e T2pe #iler Me'+ 6i+
O) !%',$ E>+$%(+,$ ;O) R"/"$?,)$<
Ma@e T2pe Capaci2 Depre''$re #iler area
Kie@en' Oil l)a'er 11!" %!! M%;+r. 1%! )) 6aer col. ".( )"
ROTOR ( AP-18"* !.%- @6 %!! rp) "(!; (1*5 % p+ *! +V !./( A)p'. Cla'' #
M,+,$
Ma@e T2pe Po6er Spee Po6er S$ppl2 No). C$rr. In'$laion O) S"'%$%+,$
Ma@e T2pe Capaci2 #ilraion
&e'3alia OTB "8!! 8!,, (*! lier;+r Soli'Q" )icron 6ill ?e re )o5e.
M,+,$
Po6er Spee Po6er '$ppl2 In'$laion
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-1
-, 3. L.P. HEATER SPECIFICATION 99999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999 9
De'cripion
ni
Drain Cooler
LPH1
LPH"
LPH%
99999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999 9
1. T2pe
$?e
$?e
$?e
". N$)?er
One
One
One
One
%. Po'iion; Locaion
Hori8
Hori8
Hori8
Hori8
Vonal
in con. nec@.
onal
onal
one
6o
6o
One
One
(. No. o3 Pa''e' T$?e 'ie S+ell Sie :one<
6o T6o
T6o
*. E7racion Sea) #lo6
T;Hr.
N.A.
Pre''$re
@;c)"
8o8 N.A.
Te)pera$re En+alp2
!
C
Kcal;@ N.A.
%/.*1*
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((.,,0
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1.%"
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1%,."
10*.(
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T;+r
1"!/.,-1
1"!/.,-1
1"!/.,-1
1"!/.,-1 (%.-
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Inle En+alp2 Kcal;@ (%.0
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,%.*
1!(.*
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!
C
O$le En+alp2
!
C
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1"*.-
-2
-88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 De'cripion ni Drain LPH1 LPH" LPH% Cooler 888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 -.
/.
0.
Drain 8 Inle o Heaer #lo6 T;+r Te)pera$re !C En+alp2 Kcal;@
1,(.%-( 1"*./*0 ((.,,0 ,,.1 ,/." 1!0.1 ,,.1 ,/." 1!0.%
O$le o3 Heaer #lo6 T;+r Te)pera$re !C En+alp2 Kcal;@
1,(.%-( 1,(.*" 1"*./*0 ((.,,0 (/.,,.1 ,/." 1!0.1 8 ,,.1 ,/." 1!0.%
De'in Pre''$re T$?e 'ie @;c)" S+ell 'ie 8o8
(1 %>4ac.
(1 (1 %>4ac. %>4ac.
(1 (>4ac
Te' pre''$re T$?e 'ie @;c)" S+ell 'ie 8DO8
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1%% 1%%
1%% 1%%
1*% 1*!
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8 NA 8
11. S$r3ace Area Conen'in Vone Drain Coolin Vone
M"
888 !
1". N$)?er o3 $?e'
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-/ 3. H.P. HEATER SPECIFICATION 99999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999 9
De'cripion
ni
HPH *A > *B
HPH ,A > B
88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 1. T2pe
8T2pe
8T2pe
". No. o9
"
"
%. Po'iion ; Locaion
Horional
Horional
"
"
(. No. o3 pa''e' T$?e 'ie S+ell 'ie :Vone<
%
%
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T;+r
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#lo6; Heaer
T;+r.
1*%!.%-*
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Kcal;@.
1-1.!
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C
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O$le e)pera$re En+alp2
C
!
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-0 88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 De'cripion ni HPH *A > B HPH , A > B 88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 -.
Drain Inle o Heaer #lo6 e)pera$re En+alp2
T;+r ! C Kcal;@
-%.%/%:7"< "1"."1-.*
N.A.
De'in pre''$re T$?e 'ie S+ell 'ie
@;c)" 8 Do 8
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11. S$r3ace Area De8'$per+eain one conen'in one Drain coolin one
1(. TTD
!C
8!.%
8!.%
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!C
(./
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H.P. Heaer ?2pa'' 5al5e 6ill open *! i3 one 'rin i' o ?e ?2 pa''e
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/! 3.10 DEAERATOR Man$3ac$rer T2pe De'in pre''$re : inernal< De'in pre''$re :e7ernal< De'in e)pera$re #ee 6aer o$le e)pera$re Operain pre''$re > Te)p. Sorae capaci2 O$le capaci2 O72en G$aranee N$)?er o3 +ole' on Sea) line N$)?er o3 conen'ae Spra2 5al5e' N$)?er o3 'a3e2 5al5e' an +eir 'e pre''$re' N$)?er o3 '$ppor' O$'ie ia o3 '+all Srai+ len+ o3 '+ell O5erall len+ o3 '+ell
I. A. E.C Inia L. SPRAY
/./ @;c)" >4ac. 1.!** @;c)" %"* oc 1,(., !c -."1/ @; c)" :a< > "0/.- !C 1-! M% a ";% CSA : E7cl$in Hea'< 1*%!.%-* T;+r !.!!* ML; L : - pp?< *1"! " % :/./@;c)" /.( @;c)" /.! @;c)"< % :f7e an " roller '$ppor'< %,%, )) ",,,! )) "/**! ))
D"%"$%+,$ ,'"$%+)#7 (,#-)+),# %+ 100 TG ,%- 65 H7 @%( '$"//$" %#- J"$, %" ' Conen'ae inle o E7racion D;A O$le 3ro) D;A #lo6 : T; +r < 1"!/. ,-1 Pre''$re :@;c)"< 8 8 Te)pera$re !C 1"*." 1,%.! En+alp2 :@cal;@< 1"*. " 1,(. *
Conen'ae ; #ee 6aer Sea) oD;A 1*%!.%-* ,.0** %!!.% -%1.1
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D"/)7# !%?"
S+ell
#$ll 5ac$$)
S$?e 'ie
(1 @; c)"
D"/)7# T"'"$%+$"=
S+ell 'ie
%*! !C
T$?e 'ie
1!!!C
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,"@;c) "
&ei+ E)p2
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1*"* @.
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(1@;c)" .
relie3 5al$e Hea ran'3er Area
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-+
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Capaci2 o3 4ac$$) p$)p' in 3ree r2 air a Sanar coni ion' 6i+ p$)p operain a 'a$rae in a@e coniion o3 "*.( )) H a?' pre''$re an '$? coole o (.1- !C
?elo6
e)pera$re corre'ponin o a?'ol$e '$cion pre''$re
Q
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".
Capaci2 a' a?o5e ?$ a?'ol$e '$cion pre''$re *!./ )) H a?' in place o3 "*.( )) Ha?' Q
%.
Di'c+are pre''$re
(.
Coolin 6aer inle e)pera$re
*.
Q
1.!%% K'c a?'.
a< #or l a?o5e Q
1".% !C
?< 3or " a?o5e
Q
"(.* !C
De'in TTD :Di9erence o3 Sa$raion e)p 8 coolin 6aer inle e)pera$re<
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Q
1%.0 !C.
Blan@ o9 pre''$re 6i+ C& e)pera$re %,!C a a< P$)p S$cion
Q
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Q
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Q
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Q Q
Q 1"! @6 /! @6 0" @6
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Q
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Q
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Q
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1** @6 *! H !.( @5 % p+a'e a< Rae 'pee *0! rp) ?< #$ll loa c$rren "/! A)p' c< po6er 3acor a rae !./" loa < 2pe '=$irrel cae in$cion )oor.
--
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3.13 CONDENSATE EXTRACTION PUMP S$pplier T2pe o3 #ir' I)peller
&or+inon ialia Do$?le S$cion
N$)?er o3 'ae'
(
De'in #lo6 rae capaci2
/1-. %, )% ;+r
Inle 8 Te)pera$re
(%.1 !C
Inle 8 'pecifc Gra5i2 :'pecifc 6. <
!.001 @;)%
NPSH re=$ire
%.( )eer
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P,"$ C,#/'+),# %+ -"/)7# (,#-)+),#
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p$)p )oor G$aranee po6er con'$)pion 6i+ a
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operaion C$le'' r$??er ?earin' l$?ricae 6i+
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&aer M,+,$ , C,#-"#/%+" E>+$%(+),# ''
Man$3ac$rer
TIBB 8 ITALLY
Moor 2pe ORN4G F ,%! ia ( Direcion o3 roaion a'
CONTERCLOCK&ISE
4ie6e 3ro) non8 ri5in en Sanar conin$o$' rain
11"!
a (! !C a)?ien e)pera$re a' per Inian Sanar : K&< Derae rain 3or 'pecife
1!1*
nor)al coniion i. e. *!!C a)?ien e)pera$re : @6< Rae 5olae : 4ol'<
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OIL8&ATER 1 *!!C
1.2
/3.14 C,#-"#/"$ T2pe Area o3 Conen'er '$r3ace Area N$)?er o3 coolin $?e' Len++ o3 eac+ $?e Sie o3 $?e' 8 :OD F ic@ne'' in ))< T$?e )aerial 8 &ei+ o3 e)p2 conen'er &ei+ o3 $?e' C.&. o6 C.&. 5eloci2 C.&. e'in C.&. Ma7 e)pera$re C.&. Ma7 o$le e)p Bac@ Pre''$re a MCR Conen'er Te)pera$re ri'e )a7 Ter)inal e)pera$re Di9erence 6i+ C.&. o6' 6i+ 'ea) Pre''$re lo'' conen'er #o$lin 3acor Cleanline'' 3acor
Sinle ",,1" '=. )eer' ",!*! 1(,%! )n "".""* 7 !.-11" SS. %!( ,!! TE 1((./ TE */%1! M% ;+r 1./"// M;'ec. "/oC %,oC (,oC ,*."-/ )) o3 o3 H a "/oC 1!.!!C *.1*oC %.%%1 M&C 0! !.0!
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// 3.15 C,#-"#/"$ +@" ("%#)#7 /8/+" Na)e o3 +e '$pplier TAPROGGE No. o3 cleanin '2'e)' " No. o3 Ball' 1%!! S+$%)#"$ S"(+),#
$ani2 per TCS Slope o3 Screen &i+ o3 Gap Coolin 6aer Ac$aion.
" No'. "*!C -)) 0.!1* @;'ec. Moor operae
B% $"()$(%+)#7 ''
No. T2pe Nor)al capaci2 Nor)al i'c+are P$)p )oor Operain 4olae Rae o$p$ #$ll loa 'pee
1 per $ni KRP8/!8"!! 1"./ @;'ec. 1.! ?ar Sie)en' (1* 4;*! H (.! K& "(
B% C,"(+,$
T2pe No. Ac$aion
S8 1/ " Moor operae
B% !%?"/ Ma@e8 Bier
Inle; o$le ?all collecor T2pe
@/"!. /8%!. " AP
1.(
/0 Maerial 8 +o$'in;Ball; Spinle Ac$aion inle O$le.
GG"*;1. (*-"1; 1.((," Moor operae )an$all2 ?2 in8 'alle '6ic+
!"#+ %#- -$%)# , @% (,"(+,$
T2pe Maerial8 +o$'in;Ball;'pinle Ac$aion
K/"!./ 8"*." AP GG"*;1.(*-"; 1. ((," Man$all2
S,$+)#7
T2pe Maerial8 Ho$'in ;Ball;Spinle Ac$aion
K/"!./8 *!"." AP GG"*;1.(*-"; 1((," Moor operae
B% -)/(%$7"
T2pe Maerial8 +o$'in;Ball;Spinle Ac$aion
K/"!. /8*!." AP GG"*;1.(*-"; 1.((," Man$all2
D)%'$% !%?"
T2pe Ac$aion
A 10a; Taproe Man$all2
A(+%+,$/
Man$3ac$rer Operain 5olae In'$laion cla''
Sie)en' (1* 4;*! H B
1.)
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A(+%+),# , B% (%+()#7 %'
T2pe
M --%"*8 C%(
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A(+%+),# , S,$+)#7 @% ?%?" DN 950
T2pe
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B% $"()$(%+)#7 ,#)+,$ BRM 91
S$pplier
Taproe
Operain 5olae
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3.16 CIRCULATING WATER S:STEM C.W. P'/
1. Na)e o3 Man$3ac$rer
E?ara Corporaion
". T2pe
4erical Mi7e o6 SEMI Open 3$ll o$
'inle 'ae 2pe. %. N$)?er o3 p$)p'
, No'.
(. Di'c+are Capaci2
%%!!!M% ;Hr.
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0."* M6c
i'c+are ane ,. Rae 'pee
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To'+i?a Corpn.
T2pe o3 +$r' ?r.
Tilin pa 2pe
Me+o o3 L$?ricaion > coolin
Sel3 l$?ricaion 6i+ coolin 6aer
$?e'. /. Co$plin Na)e o3 Man$3ac$rer
E?ara Corpn. T2pe o3 co$plin Rii co$plin
1.+
0" C.W. M,+,$
Man$3ac$rer T2pe ion MOTOR Sanar Conino$' 8 rain a (!!C a)?ien e)p. Rae 5oae > 3re=$enc2 Rae 'pee a rae 4olae > #re=$enc2. #$ll loa c$rren
To'+i?a Corp. S=$irrel cae In$c App 1*!! @6 ,., K4 > *! H "0, rp) 1/1 A
B"%$)#7 L@$)(%+),# %+"$ & -$)?" ''/
No. Pro5ie Man$3ac$rer Moel No Rae capaci2 Rae Hea O5er +ea an@' capaci2 o3 an@
/ Kirlo'@ar Bro+er L. DB %"; "! ,.1" M% ;+r (" M&C " No' 1* M%
M,+,$
Man$3ac$rer
Kirlo'@er Elecric L. T2pe A;C In$cion MOTOR Rain a *!!C a)?ien ap. %.- K6 Rae 5olae p+a'e > 3r=$enc2 (1*4 % p+a'e*! H Rae 'pee "0!! rp)
1.
0% B++"$8 !%?"
i< Na)e o3 Man$3ac$rer
#o$re'' En. :Inia< L.
ii< Openin i)e 3ro) 3$ll clo'e o (* o ,! 'ec. 3or p$)p Di'c+are 3$ll open po'iion $c iner
an *1J* 'ec. 3or connecion 5al5e.
iii< Clo'in i)e 3or 3$ll clo'e po'iion
(! o ,! 'ec. 3or p$)pi'c+are an *1J* 'ec. 3or $c iner connecion 5al5e.
M,+,$ ; !%?" O'"$%+)#7<
T2pe
S=$irral cae.
Rain > 3$ll loa c$rren
-.*@6.> %! A)p
De'in Tor=$e
".(- @;)
po6er '$ppl2
(1*5 % *! H
Gear Rae
"".( 1
E"(+$)( H8-$%)( A(+%+,$
T2pe
Gear ; 4ane T2pe
No
One. 6i+ one 'an?2.+an p$)p
Rae capaci2 > Hea o3 eac+ p$)p
(/ LPM a 1*! @;c)"
No. o3 Oil an@
One
Capaci2 o3 Oil an@
!."* M%
Acc$)$laor capaci2 0* Lire' Ma7. 6or@in Pr. o3 acc$)$laor
1*! @ ; c)"
0( 1.-
GENERATOR > AFILIARIES
0*
11.
4.0 GENERATOR 4.1 G"#"$% Ma@e T2pe Coe Coolin 'aor 6inin Saor core roor
BHEL :K&< THD# 11*;*0 IEC %(81 4DE !*%! Direcl2 6aer coole. Direcl2 +2roen coole.
RATING
Apparen po6er *// M4A Aci5e Po6er *!! M& Po6er 3acor !./* :la< Ter)inal 5olae "1 @5 per)i''i?le 5ariaion in J */ 4olae. Spee; #re=$enc2 rp);H %!!!;*! Saor corren 1,"!! A)p'. H2roen pre''$re @ ; c) " ( S+or Circ$i Raio !.(/ fel c$rren : Calc$lae 5al$e< (!(! A #iel 4olae %(!4 Cla'' an 2pe o3 In'$laion MICALSTIC :Si)ilar o cla'' #< No. o3 er)inal' ?ro$+ o$ , Re'i'ance in o+)' a "!oC Saor 6inin ?e6een er)inal' $87 !.!!1(1( 582 !.!!1( 168 !.!!1("!
111
0, Roor 6inin
#18 # " !.!,/"0%
MAIN EXCTTER
Aci5e Po6er
%-/! K6
C$rren
,%!! A
4olae
,!! 4
'pee
%!!! rp)
Pilo E7cier Apparen po6er
,* K4A K4A
C$rren
10*A
4olae
""!4 :1J 1!<
#re=$enc2
(!! H
P.#.
!.,
(."
4olae Re$lain S2'e)
1.
T2pe
T+2ri'ia) !(8"
".
Ma7i)$) o$p$ 5olae
"*! 4
%.
O$p O$p$ $ c$rr c$rren en 3or 3or fel fel 3or 3orcin cin
1*" 1*" A
(.
O$p$ c$rren 3or rae
//A
Generaor loa. *. ,.
A$7iliar2 A$7iliar 2 4olae' 3ro)
+ree p+a'e '$ppl2. '$ppl2. ""! 5
Pilo e7cier e7cier 3or +2ri'or 'e'
(!! H.
D. C. 4olae #ro) 'aion
""!4
3or conacor' > ri5e'. -.
Po6er o6er inp$ inp$ con conin in$o $o$' $'l2 l2
O.1 K6
112
0/. Po6er o6er inp inp$ $ '+or '+or i) i)e 0. DC 4olae 3ro) Saion ?aerY "7"( 3or conrol an re$laion. 1!. Ra Rae 'econar2 5olae 11. Po6er inp$ o3 4olae rn'3or)er per p+a'e 1". Rae Rae 'econa 'econar2 r2 c$rre c$rren n 1% . lo''e' p+a'e p+a'e in conn connecin ecin lea' lea'<< 1(. Acc$rac2 o3 conrol 1*. Sein Sein rane rane o3 5olae 5olae
1 @6 Ma7. 1* A Po'ii5e Ma7. ,A neai5e 1"!5 " 4A *A Po6er inp$ o3 c$rren ,.* 4A :Pl$' ran'3or)er per
Beer +an J 8 !.* J*/ 8 1* o3 Poin poenio )eer no)inal eneraor 5olae. 1,. Se Sein rane o3 rop J !81! epenen on +e co)pen'aion co)pen'aion or co)p$nin co)p$nin 'ein o3 +e poenio poenio )eer )eer an proporional o reaci5e c$renZ 888888888888888888888888888888888888 8888888888888888888888888888888888888888888888888888888 888888888888888888888888888888888888 88888888888888888888888888888888888 888888888888888888888888 888888 Z Direc Direcion ion o3 reaci5 eaci5e e c$r c$rre ren n co)pen co)pen'a 'ain in epen epen on on +e +e p+a'e p+a'e relaion 6+ic+ i' eer)ine ?2 connecion o3 CT' o T4R er )inal'. TORQUE CRITICAL SPEEDS
1. Ma7i Ma7i) )$) '+or '+or cir circ$i c$i or=$e o3 'aor a line o line 'inle p+a'e '+or circ$i.
1(// 1(// @p) @p)
". Mo) Mo)en en o3 ine iner ria ia o3
1!! 1!!!! !! @) @)" eneraor '+a3.
113
0/ %. Criical 'pee : Calc$lae < n@1 n@" n@%
1(.( '81 :4GEN< %!. 1 S81 :48EFC< %0./ '81 : S8GEN<
GENERATOR !OLUME AND FILLING QUANTITIES
1. Generaor 5ol$)e : Ga' 4ol$)e< ". Co" fllin =$ani2 ZZZ %. H" fllin fllin =$an =$ani i2 2 ZZ :o ( ?ar< ?ar<
/! )% 1,! M% : STP< Z *"! M% :STP< Z
Z
STP Q Sanar e)pera$re an pre''$re. O !C an 1.!1% ?ar o DIN 1%(%. ZZ 5ol$)e re=$ire 6i+ $ni a 'an 'ill 6i+ +e $ni on $rnin ear +e 5ol$)e 6ill ?e +i+er. ZZZ Co" =$ani2 @ep on 'oc@ )$' al6a2' ?e '$cien 3o re)o5al o3 +e e7i'in +2roen fllin . All 5al$e' are appro7i)ae.
4.3
GENERATOR PROTECTIONS GENERATOR Generaor' are +i+ =$ali2 )ac+ine' 3or 'ec$rin +e ?e' po''i?le conin$i2 o3 po6er '$ppl2. In aiion o a '$ia?le ec+ nical e'in an re'pon'i?le )oe o3 operaion pro5i'ion +a' +ere 3ore ?een )ae 3or a$o)aic proecion 3acili2 +e 3ollo6in pro ecion' +a5e ?een pro5ie in +e *!! M& T. G.
1. ". %. (.
Generaor Di9erenial proecion :/-G< Gener Generao aorr Lo6 3or6 3or6ar ar po6er po6er proe proeci cion on : %-G < Neai Neai5e 5e p+a'e p+a'e 'e=$e 'e=$ence nce proe proeci cion on :(,G< :(,G< Pole 'lipp 'lippin in proe proeci cion on : 0/ G< *. ner 3r 3re=$enc2 pr proecion : /1 G<
11(
00 ,. L.B. L.B.B. B. Pr Proec oeci ion on :*! :*! G< G< -. Gen Gen fel fel 3ail$r 3ail$re e proe proeci cion on :(!G :(!G<< /. Sao Saorr Ear+ Ear+ 3a$l 3a$l proe proeci cion on :,( :,( G1 > ,(G" ,(G"<< 0. Iner Iner $r $rn n 3a$l 3a$l proe proeci cion on :0* :0* G< 1!.O5er loa proecion : *1< 11. O5er 4olae 4olae proecion : *0G< 1". Gen. Bac@ $p i)peance proecion : "1G<
4.4 SEAL OIL S:STEM 888888888888888888888888888888888888 8888888888888888888888888888888888888888888888888888888 888888888888888888888888888888888888 88888888888888888888888888888888888 888888888888888888888888 888888 De'in Daa 888888888888888888888888888888888888 8888888888888888888888888888888888888888888888888888888 888888888888888888888888888888888888 88888888888888888888888888888888888 888888888888888888888888 888888 Seal Oil p$)p 1 an " air 'ie 8 @in o3 p$)p 'cre6 p$)p T2pe T2pe SNH "1! 8 R(, R(, :All 6eiler< Capaci2 %.% )%;' Di'c+are pre''$re 1* ?ar p$)p )oor 2pe 1 LA % 1%%8 (AA0! :Sie)en'< Rain -.* K6 5olae ; 3r=$enc2 (1*5 *! H C$rren 1(. 1 A Spee "(.1- S 81 T2pe T2pe o3 enclo'$er enclo'$er IP *( No. " No'. 3$ll8capaci2 888888888888888888888888888888888888 8888888888888888888888888888888888888888888888888888888 888888888888888888888888888888888888 8888888888888888888888888888888888 88888888888888888 Seal Oil p$)p% air 'ie @in o3 p$)p T2pe T2pe
Scre6 p$)p SNH "1! 8 R(, R(, :All 6eiler<
11)
1!! Capaci2 %.% )% ;' Di'c+are pre''$re 1* ?ar p$)p )oor T2pe I Ha (1,*8 *!L"! :Sie)en'< Rain. /.* @6 4olae ""! 4.c. C$rren *1 A Spee "(.1- ' 81 T2pe T2pe o3 enclo'$re enclo'$re IP *( No. 1 No. 3$ll 8 capaci2 888888888888888888888888888888888888 8888888888888888888888888888888888888888888888888888888 888888888888888888888888888888888888 888888888888888888888888888888888 8888888888888888 S"% O) '' H 2 %)$ /)-"
Kin o3 p$)p T2pe T2pe
Scre6 p$)p SNH "1!8 R(, R(, : ALL &eiler< Capaci2 ".1- )% ; ' Di'c+are pre''$re 1* ?ar P$)p )oor 2pe ILA% 1%%8 ,AA0! : Sie)en'< Rain ( @6 4olae (1*4 *! H. C$rren -." A Spee 1*./ '81 T2pe T2pe o3 enclo'$re enclo'$re IP*( No. 1 No. 3$ll 8 capaci2. capaci2. 888888888888888888888888888888888888 8888888888888888888888888888888888888888888888888888888 888888888888888888888888888888888888 88888888888888888888888888888888888 888888888888888888 Seal Oil fler $ni air 'ie an H" 'ie Kin o3 p$)p T2pe T2pe :B!llJKirc+< 4ol$)eric o6 rae Deree o3 flraion
Srainer 2pe fler ".,".0 Ma %.% )% ;' 1!! )icron'
11*
1!1 Pre''$re rop acro'' fler No. 3or air 'ie No. 3or H" 'ie
!.% ?ar 6i+ clean " No'. 3$ll capaci2 " No'. 3$ll capaci2
flerZ
Z 1." ?ar 6i+ 1!! 3o$lin.
4.5 GAS S:STEM C!" #la'+ e5aporaor Rain 1/ K6 : ,7% @6< 4olae "(! 4 Hea ran'3er li=$i Marlo+er) 4ol$)e o3 +ea ran'3er "* )% li=$i. Hole in orifce "./ )) Relie3 4al5e on +i+8pre''$re /! ?ar 'ie. Reli3 5al5e on lo68 pre''$re 'ie / ?ar No. 1No. 3$ll capaci2. 88888888888888888888888888888888888888888888888888888888888888888888888888888888888888 GAS DR:ER
T2pe Moor Rain 4olae ; 3r=$enc2 C$rren
/.-! : Boll< J Kirc+< ILA %!-% 8"AA0% :'ie)en'< 1.1 K6 (1*4 *! H ".*A a %/! 4 'pee (/.* S 81
11+
1!" T2pe o3 enclo'$re IP * ( 4ol$)e o3 a?'or?en )aerial "! )% Heaer rain ".* @6 Reeneaion air o6 ae ,* )%;+r No. 1 No. 3$ll capaci2 888888888888888888888888888888888888888888888888888888888888888888888888888888888888 Co)pre''e air fler T2pe AH : H$n an &e ?er< 4ol$)e o3 aci5ae car?on 1% )% Ser5ice +o$r' appro7. 1*!! +r' o "!!! Hr' T+ro$+p$ /! )%;+r' a / ?ar No. 1 No. 3$ll capaci2 88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888
4.6 PRIMAR: WATER S:STEM Pri)ar2 6aer p$)p' 1 an "
SS11 DOO1;SS11 DOO" Kin o3 p$)p Cenri3$al p$)p 2pe Cp@ 8c) ,*8 "*! : KSB< Spee (- S 81 Capaci2 10 )%;' Di'c+are +ea /! ) p$)p )oor 2pe ILA ("!- 8 "AA0! :Sie)en'< Rain %- @6 4olae (1*4 +ree p+a'e a.c. #re=$enc2 *! H Spee (- S81 T2pe o3 enclo'$re IP *( No. " No'. 3$ll8capaci2 888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888
11
1!% 88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 Main fler SSll N *%1 88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 Kin o3 fler Srainer 2pe fler 6i+ )ane ?ar'. T2pe 1.*%.1 :BollJKirc+< 4ol$)eric o6 rae "* )% ; ' )a7 Deree o3 flraion 1*! Micron' pre''$re rop acro'' fler !.1 ?ar 6i+ clean fler 1." ?ar 6i+ 1!! 3o$lin No. 1 No. 3$ll capaci2 88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 #ine fler SS11 N *", 88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 Kin o3 fler 1 pl$ 1 carrie T2pe 1.**.1 :?ollJKirc+< 4ol$)eric o6 rae !.(" )%;' )a7 Pre''$re rop acro'' fler !.1* ?ar 6i+ clean fler 1." ?ar 6i+ 1!! 3o$lin No. 1 No. 3$ll capaci2 888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 Ion e7c+aner SS11 N*"! 888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 5ol$)e /% Lier' :Bi'c+o9< Re'in Le6ai Re'in 4ol$)e *, Lier' :(* @< No. 1 No. 3$ll capaci2. 888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 (.- WASTE GAS S:STEM De'in Daa Bearin 4apor E7+a$'er 2pe (!%, M7 /!11" :Anon piller KG<
11-
1!( Moor Rain 4olae; 3re=$enc2 C$rren Spee T2pe o3 enclo'$re 4ol$)eric o6 rae ?ar No.
eM /!8" !.-* @6 (1* 5 *! H 1.,* A (0 S 81 Raial8 o6 %/! )% ; + a 1!) " No'. 3$ll capaci2.
888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888
(./ EFCITATION SYSTEM 888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 De'in Daa 888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 A8 6+eel :neai5e polari2< No.; 2pe o3 ioe' No.; T2pe o3 3$'e' Re'i'ance; 4olae ; C$rren Per 3$'e No. o3 RC ne6or@'
,! No'.;''i1 1" 1"! S% :Sie)en'< %! No'.;% NC 0 *%/ Appro7. 1*!; /!!4 /!! A , No'.
888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 B8 &+eel : Po'ii5e Polari2< No. T2pe o3 ioe' No.; T2pe o3 3$'e' Re'i'ance; 4olae ; C$rren Per 3$'e No. o3 RC ne6or@'
,! No'. ;SSil 1% 1"! D% :Sie)en'< %! No'.;% NC 0 *%/ appro7. 1*!; /!!5 /!! A , No'. Sro?o'cope
12.
1!* T2pe
L7*8%!;%,8" :Bioc+iner< "(! 4 *!;,! H. 1 No.
4olae #re=$enc2 No. o3 'ro?o'cope
88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 E7cier air r2er 88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 T2pe
M 1"! :Berner Iner naional G)?+< 1."/ K& "(! 4 *!;,! H 1"! )% ;+ %* )%;+ IP *( 1 No.
Rain 4olae #re=$enc2 A?'orpion air o6 ae Reeneraion air o6 rae T2pe o3 enclo'$re No. o3 r2er
88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 Ac$aor 3or e)erenc2 coolin a)per in ?a'e 3ra)e T2pe 4D,8AG1!! :LE&A< Moor ILA%!,%8"AA0" VK1- :Sie)en'< Rain !."* @6 4olae;3re=$enc2 (1*4*! H C$rren !.-1 A Spee *!S81 T2pe o3 enclo'$re IP** No. O3 ac$aor' " No'. Ac$aor 3or e)erenc2 coolin a)per in enclo'$re T2pe Moor Rain 5olae ; 3re=$enc2 C$rren
4D,8CK %*!:LE&A< ILA%!,% 8 "AA0" @1:'ie)en'< !."* @6 (1*4 *! H !.-1 A
121
1!, Spee T2pe o3 enclo'$re No. o3 ac$aor
*! ' 81 IP ** 1 No.
888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 4. COOLER DATA 888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 De'in Daa 3or +e H" Cooler T2pe "7 KG1"8%*,;"0;,;"8NS48SR"! :( Secion' "* eac+< H2roen pre''$re ( ?ar Ga' o6 %% )%;'
ni' Maerial' an Pre''$re' #in' T$?e'
C$ C$Vn"/Sn
88888888888888888888888888888888888888888888888888888888888888888888888888888888888 Hea i''ipain capaci2 (./*0 Gcal T$?e'+ee' C$n(! 8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Col a' e)pera$re
(% !C
Seel C+annel' 6i+ Proeci5e coain
88888888888888888888888888888888888888888888888888888888888888888888888888888888888 Ho a' e)pera$re -* !C 8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Ga' pre''$re rop ,., )?ar 8888888888888888888888888888888888888888888888888888888888888888888888888888888888 per). Operain Pre''$re' 1! ?ar Coolin 6aer o6 1*! )% 8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Te' pre''$re 1* ?ar Ma7i)$) 6aer inle e)pera$re %/ !C 88888888888888888888888888888888888888888888888888888888888888888888888888888888888 &aer o$le e)pera$re (- !C 88888888888888888888888888888888888888888888888888888888888888888888888888888888888 &aer pre''$re rop "!! )?ar
122
1!88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 De'in Daa 3or +e E7cier Cooler T2pe "7 KG118"/!;10;1!;"8NS48SR*!
ni'
"8 Secion' *! eac+<
Maerial' an Pre''$re'
88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 Air o6
1*.* )%;' Maerial'
88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 Hea i''ipain capaci2
!.(% Gcal #in'
C$
T$?e' C$n"/'n 8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Ho air e)pera$re
-1.- !C
T$?e'+ee' C$n(!
8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Col air e)pera$re
(% !C
Seel C+annel' 6i+ Proeci5e coain
8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Air pre''$re rop
(.0 )?ar
888888888888888888888888888888888888888888888888888888888888888888888888888888888 Coolin 6aer o6
"%.// )%;'
8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Ma7i)$) 6aer inle e)pera$re
%/ !C
Pre''$re'
8888888888888888888888888888888888888888888888888888888888888888888888888888888888
Per).
Operain 1! ?ar &aer o$le e)pera$re
(% !C
Pre''.
8888888888888888888888888888888888888888888888888888888888888888888888888888888888
Te'
pre''$re 1* ?ar &aer pre''$re rop *! )?ar 8888888888888888888888888888888888888888888888888888888888888888888888888888888888
123
1!/ De'in Daa 3or one Seal Oil Cooler :Air Sie< T2pe %C"-"! 8 (!*! 8 !,!AD ni' :1 Secion<
Maerial' an Pre''$re'
8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Oil o6
%.%% )%;'
8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Hea i''ipain capaci2
!.1" Gcal T$?e'
SoM' -1
T$?e'+ee'M$n )eal 8888888888888888888888888888888888888888888888888888888888888888888888888888888 Seel C+annel' 6i+ Oil Inle e)pera$re
-! !C
Proeci5e coain
8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Proeci5e Oil o$le e)pera$re
(*!C
8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Oil pre''$re rop :appro7i)ae<
!./%%
?ar
8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Coolin &aer Sie Coolin &aer o6
/.1 )%;' Pre''$re'
888888888888888888888888888888888888888888888888888888888888888888888888888888888 per). Operain Ma7i)$) 6aer inle e)pera$re
%!C
Pre''$re 1, ?ar
8888888888888888888888888888888888888888888888888888888888888888888888888888888888 &aer o$le e)pera$re
(" !C
8888888888888888888888888888888888888888888888888888888888888888888888888888888888 Oil 'ie pre''$re' &aer pre''$re rop :appro7i)ae<
!.((! ?ar
Pern.Operain
8888888888888888888888888888888888888888888888888888888888888 1, Bar. Te' pre''$re "( ?ar
12(
1!0 De'in Daa 3or one Seal Oil Cooler :H" Sie< T2pe %C"""" 8 (!*! 8 !*!AD
ni' Maerial' an
:1 Secion<
Pre''$re'
88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 Oil o6
".1- )%;'
88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 Hea i''ipain capaci2
!.!,0 Gcal
T$?e'
SoM'-1
T$?e'+ee' M$n )eal 8888888888888888888888888888888888888888888888888888888888888 Oil Inle e)pera$re
-!
C
!
C+annel'
88888888888888888888888888888888888888888888888888888888888 Oil O$le e)pera$re
(*
C
!
&aer
Seel
6i+
Proeci5e Coain
8888888888888888888888888888888888888888888888888888888888 Oil pre''$re rop :appro7i)ae<
!./*!
?ar
888888888888888888888888888888888888888888888888888888888 Coolin &aer Sie Coolin 6aer o6
*.(%
)%;' Pre''$re'
88888888888888888888888888888888888888888888888888888888
Per). Operain 1, ?ar
Ma7i)$) 6aer inle e)pera$re %/
!
&aer o$le e)pera$re
("
C
Pre''.
C
!
8888888888888888888888888888888888888888888888888888888
Oil 'ie pre''$re'
&aer pre''$re rop :appro7i)ae< !.%!! ?ar 888888888888888888888888888888888888888888888888888888
Per). Operain pre''
1, Bar. Te' pre''$re "( ?ar
12)
11! De'in Dae 3or +e Pri)ar2 &aer Cooler T2pe N' %,;"/!;"%;1(;1.";1
ni'
Maerial' an
:" Secion'<
Pre''$re'
88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 Pri)ar2 6aer o6
1/.!, )%;'Maeri'l'
88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 Hea i''ipain capaci2
".1* Gcal S+ell
1.(*(1
T$?e' 88888888888888888888888888888888888888888888888888888888888888 Pri)ar2 6aer inle e)pera$re /1.*!C
S#8C$ T$?e'+ee' C$Ni1!#e
&aer
HII 6i+
8888888888888888888888888888888888888888888888888888888888888 C+annel' Pri)ar2 6aer o$le e)pera$re (/!C
Proeci5e
coain
888888888888888888888888888888888888888888888888888888888888Pri)ar2 6aer 'ie Pri)ar2 6aer pre''$re rop
*1! )?ar
88888888888888888888888888888888888888888888888888888888888 Coolin 6aer o6
0,.( )%;'
Pre''$re
88888888888888888888888888888888888888888888888888888888888 Per). Operain Ma7i)$) coolin 6aer inle e)p.
%/!C
Pre''.
1! ?ar
88888888888888888888888888888888888888888888888888888888888 Te' pre''$re 1* ?ar Coolin 6aer o$le e)pera$re ((." !C 88888888888888888888888888888888888888888888888888888888888 Coolin 6aer 'ie Coolin 6aer pre''$re rop
1,!
)?ar
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88888888888888888888888888888888888888888888888888888888888 Per). Operain Pre'' 1, ?ar. Te' pre''$re "( ?ar
12*
111 4.10 SPECIFICATIONS OF TRANSFORMERS G"#"$%+,$ T$%#/,$"$
1. ". %. (. *. ,. -. /. 0. 1!. 11.
Man$3ac$rer No'. o3 $ni' Rain H4 > L4 :M4A< Rae 4olae H4 Rae 4olae. L4 Rae c$rren H4 Rae c$rren L4 No. o3 p+a'e' #re=$enc2 T2pe o3 coolin Connecion '2)?ol 6+en 3or)e a ?an@. 1". I)peance a principal ap :-*!C<
TOSHIBA 1! No'. :1 !< "!! M4A ("! K4 "1 K4 /"*.!! A)p' 0*"! . !! A)p' 1 *! H O# A# YD*
1%. O## CKT Tap C+aner
Tappin' in * e=$al 'ep' o3 ".* eac+ pro5ie on H4 6inin o i5e J * o 8 *
1(. Te)pera$re' ri'e' i. Oil ?2 +er)o)eer ii. &inin ?2 re'i'ance
4ariaion o3 +i+ 5olae *!!C **!C
1".*
1*. CTI an &TI a$7iliar2 conac' 'ein'. i. OTI Alar) /*!C Trip 0!!C ii. &TI Alar) 1!*!C Trip
11*!C
12+
11" S+%+),# T$%#/,$"$
1.
Man$3ac$rer
HHE
".
No'. o9
%
%.
Capaci2
"!;%*;*! M4A
(.
4olae Raio
%%;11.*;,.0 K4
*.
4ecor ro$p
DY;nY;n
U#)+ A>))%$8 T$%#/,$"$
1.
Man$3ac$rer
HHE
".
No'. o9
,
%.
Capaci2
"!;"*
(.
4olae Raio
"1;,.0 K4
*.
4ecor ro$p
DYN
,.
Coolin
ONAN;ONA#
-.
Percenae i)peance
/.*
C.T. T$%#/,$"$
1.
Man$3ac$rer
HHE
".
No'. o9
"
%.
Capaci2
"!;"*
(.
4olae Raio
%%;,.0
*. 4ecor ro$p
DY;n
,.
Percenae i)peance
/.*
-.
Coolin
ONAN;ONA#
12
11% ESP T$%#/,$"$
1.
Man$3ac$rer
M;'. Inra
".
No'. o9
1"
%.
Capaci2
"!!! K4A
(.
4olae Raio
,., K4;!. (%% K4
*.
4ecor ro$p
DY;nl
A/ W%+"$ T$%#/,$"$
1.
No'. o9
"
".
Capaci2
1"*! K4A
%.
5olae Raio
11K4;(%% 4
(.
Percenae i)peance
!.!,
S+%+),# S"$?)(" T$%#/,$"$
1.
Ma@e
M;'. ASGM G)?+
".
No'. o9
,
%.
Capaci2
1,!! K4A
(.
4olae Raio
,., K4;!. (%% K4
*.
4ecor ro$p
D2nl
,.
Percenae i)peance
!.!/ J;8 1!
U#)+ S"$?)(" T$%#/,$"$
A/"% G@H
1.
No'. o9
,
".
Capaci2
1,!! K4A
%.
4olae Raio
,., K4;(%% 4
(.
4ecor Gro$p *.
DY 1 Percenae i)peance
!.!/ J 1!
12-
11( CWPH S"$?)(" T$%#/,$"$
1.
No'. o9
"
".
Capaci2
/!!
%.
4olae Raio
,., K4;(%% 4
(.
4ecor Gro$p
DYn1
*.
Percenae i)peance
!.!* J;8 1!
C.T. SER!ICE TRANSFORMER
1.
Man$3ac$rer
M;'. Inra
".
No'. o9
%
%.
Capaci2
1,!! K4A
(.
4olae Raio
,., K4;!.(%% K4
*.
4ecor Gro$p
D2nl
,.
Percenae e)pera$re
-
1.
Capaci2
1"*! K4A
".
No'. o9
,
%.
Percenae i)peance
,
B=
C%$)*"- W%+"$ S"$?)(" T$%#/,$"$
1.
Man$3ac$rer
M;'. Inra
".
No'. o9
"
%.
Capaci2
1,!! K4A
(.
4olae Raio
,., K4;!.(%% K4
*.
4ecor Gro$p ,.
D2n1 Percenae i)peance
-
13.
11* F" O) S"$?)(" T$%#/,$"$
1.
Man$3ac$rer
M;'. Inra
".
No'. o9
"
%.
Capaci2
1"*! K4A
(.
4olae Raio
11;!. (%% K4
*.
4ecor ro$p
DYnl
,.
Percenae i)peance
,
TIE TRANSFORMER
1.
Man$3ac$rer
TOSHIBA
".
No' o3 $ni'
ONE
%.
Rain
**;-* M4A :%!<
(.
Rae 4olae H4
(!! K4
*.
Rae 4olae. L4
%(.* K4
,.
Rae c$rren. H4
1",! A)p'
-.
Rae c$rren L4
1!/ A)p'
/.
No. o3 p+a'e'
%
0.
#re=$enc2
*! H
1!. T2pe o3 coolin
ONAN;ONA#
11. Connecion '2)?ol
YND11
1". I)peance a principle ap
11.-( :-*!C<
1%. Tap C+aner O## CKT
-.* o J * in 'ep' o3 ".* on :H4 ne$ral 'ie< in , e=$al 'ep'.<
1(. Te)era$re ri'e'
(!!C :a' per e' re'$l'< &'.
(*!C
131
11, F" O) S"$?)(" T$%#/,$"$
1.
Man$3ac$rer
M;'. Inra
".
No'. o9
"
%.
Capaci2
1"*! K4A
(.
4olae Raio
11;!. (%% K4
*.
4ecor ro$p
DYnl
,.
Percenae i)peance
,
TIE TRANSFORMER
1.
Man$3ac$rer
TOSHIBA
".
No' o3 $ni'
ONE
%.
Rain
**;-* M4A :%!<
(.
Rae 4olae H4
(!! K4
*.
Rae 4olae. L4
%(.* K4
,.
Rae c$rren. H4
1",! A)p'
-.
Rae c$rren L4
1!/ A)p'
/.
No. o3 p+a'e'
%
0.
#re=$enc2
*! H
1!. T2pe o3 coolin
ONAN;ONA#
11. Connecion '2)?ol
YND11
1". I)peance a principle ap
11.-( :-*!C<
1%. Tap C+aner O## CKT
-.* o J * in 'ep' o3 ".* on :H4 ne$ral 'ie< in , e=$al 'ep'.<
1(. Te)era$re ri'e'
(!!C :a' per e' re'$l'< &'.
(*!C
132
11,
O## SITE &ATER TREATMENT PLANT > AFILIARIES 11-
5.0 WATER TREATMENT PLANT S$pplier Driple7 6aer enineerin
5.1
P$"9+$"%+"#+ P%#+ Clarifer8c$)8#loc$laer No. an 2pe
One :1<
Rae eX$en o6
%!!!)%;+r.
EX$en T$r?ii2
"! NT
R"+"#+),# T)" %+ $%+"- /'""-
#loc$laion Vone
%! )in.
133
Cla''ife Vone
" +r'. %! )in.
O.D. a op
"!.,
Brie re5ol5in Spee
!.!%/
G$%?)+8 F)+"$
No'.
"
#lo6 rae per fler
%!! M%;+r.
S$r3ace o6 rae
(./(* M%;+r;)"
F)+"$ %+"$ $"/"$?,)$ %#- +$%#/"$ '' =
Re'er5oir Capaci2 No'. o3 p$)p
(*! M% % 6or@inJ1 'an ?2. Capaci2 o3 p$)p 1*! M%;+r.
11/ 5.2 CHEMICAL DOSING S:STEM A D,/)#7 P'
No'. o3 Tan@'
%
Capaci2
/ Hr'. eac+ 3or clarifer.
Sren+ o3 'ol$ion
1!
A D,/)#7 S8/+"
T2pe Conrol
Po'ii5e i'place)en !81!! a$o)aicall2 ?2 pne$)aic 'ro@e po'iioner.
No'.
" eac+ o3 1!! cap.
L)" S%)#7 T%#
13(
Capaci2
1" +r'. con'$)pion o3 clarifer' a 1! 'ren+.
No'.
"
L)" S$$8 T$%#/"$ P'
No'.
"
Capaci2
(M%;+r.
L)" S,+),# P$"'%$%+),# T%#
Capaci2
, +r'. con'$)pion o3 clarifer a , 'ren+6;5.
'ren+ o3 'ol$ion
, No'.
(.
110 L)" S,+),# D,/)#7 P'
T2pe Conrol
po'ii5e i'place)en !81!! a$o)aicall2 ?2 pne$)aic 'ro@e po'iioner.
No.
" eac+ o3 1!! cap.
C,%7%#+ %)- '$"'%$%+),# T%#
No'.
" eac+ o3 1!! cap.
Conrol
!81!! )ann$al2 ?2 )icro)eer ial.
T2pe
Po'ii5e i'place)en 2pe.
C,$)#%+),# S8/+"
13)
No'. o3 c+lorinaor'
(
Capaci2
1! K;+r.
T2pe o3 Inecor &aer Boo'er p$)p
4ac$$) 2pe % No'. :" 6J1 '< Horional cenri3$al 2pe.
5.3
D.M. PLANT GENERAL No'. o3 'rea)
%
Nor)al #lo6 +ro$+ one 'rea) D.M. 6aer 'orae an@
1%!)%;+r % no'. o3 "!!! )% eac+.
1"! DEGASSED 9 WATER PUMP
No. o3 :Nor)al operaion % No'.< in 'an ?2 capaci2 1(! M%;+r. A)$ B,"$/ %#- P'/ BLO&ER
PMPS
No'.
(
%
Cenri3$al
Cenri3$al
T2pe
Horional 2pe ANION EXCHANGER
No. o9;'rea)
"
De'on o6 rae
1%! )%;+r.
S+ell linin
(.* )) +ic@
S+ell Maerial
IS 8 "",.
Sie
&BA "1!! 7 (,//
13*
SBA "1!! 7 *%"! 2.
&BA (.( )% 8 IRA 8 0% RE SBA *.1- )%8IRA8(! RC
Reeneraion
NAOH
MIXED BED UNITS
No. o9
%
De'in o6
1%! )%;+r.
S$r3ace o6 rae
(! )%;+r;)"
)aerial
IS8"", '+ell.
Re'in
CaionJanion " M%J ")% IR81"! Q MB J IR (!" MB
1"1 REGENERATION S:STEM
Sorae an@'
Aci
Al@ali
No. Sie Dia > Len+
( %"!! φ 7 ,-,,
(
Capaci2
*! M%
*! M%
Linin
RL8(.* ))
RL (.* ))
Concenraion o3 c+e)ical
%!
(/
Aci
Al@ali
"
"
Horional
Horional
Cenri3$al
Cenri3$al
"! M%
"!M%
%"!!));,-,! ))
UNLOADING PUMP
No'. T2pe Capaci2 TDH M&C
1!
1!
13+
T$%#/"$ ( $"()$(%+),# ''= ,$ A%)
No'.
"
Capaci2 an +ea
1! M%;+r. > 1! M&C
S$cion
#looe
Do'in p$)p No'.
"
Capaci2 M%;+r
A' re=$ire :! o 1.*< ! o ".( TDN M&C
"
Po'ii5e i'place)en 2pe THD (* M&C
1"" N"+$%)/%+),# S8/+" =
No. o3 pi'
"
Capaci2
(*! M%
R"()$(%+),# ( -)/',/% '' =
No'.
";p :Toal ( no'.<
Capaci2
1*! M%;+r;a 1* )6c
D$2
% +r'. e5er2 '+i3
D.M. T%#/ =
No.
%
Capaci2
"!!! M% eac+
Sie
1( M φ 7 1(.M 8 H.
Maerial
MS I. S. 8 "",.
13
A(+)?%+"- C%$@,# F+"$ =
No per 'rea)
1
De'in #lo6 rae
1(* M%;+r.
De'in S$r3ace o6 rae
1* M%;+r;)"
#ille H.
1"!! MM
S$pporin Maerial
Grae Gra5el8 ""* )) :H.<
Maerial o3 '+ell
IS "!!" Gr. II Inernal painin
epo72.
1"% C%+),# E>(%#7"$ =
No per 'rea)
"
De'in #lo6 rae
1%! M%;+r.
De'in '$r3ace o6 rae
%* M%;+r;M"
#ille H.
&AC81.!! ) SAC 1.,1! M
2. o3 re'in
&AC 8%.(, M% )%8IRC8/(R# SAC *.*( M%8IR81"! R#
Reeneraion ?2
H2roc+loric Aci
S+ell 'ie 8 "1!! )) φ :6ac< Maerial o3 '+ell IS 8"", R$??er Line.
D"7%//"$ S8/+" =
No'. o3
%
13-
T2pe
#orce ra3 2pe<
Nor)al #lo6 rae
1%! M%;+r
#ille Maerial
P.P.N.
CO" conen in eX$en
* PPM :Ma7.<
S+ell )aerial
IS 8 "",
R$??er Linin
(.* )) +ic@
Sie
"!!! φ 7 **-* + :Dea''er o6er<
1"(
6.0 COAL HANDLING PLANT 6.1
CRUSHER HOUSE No. o3 Cr$'+er T2pe o3 Cr$'+er
6.2
#o$r :(< No'. Rin Ha))er T2pe
Capaci2
1!!! MTPH
Ma7. Coal 'ie a inle
"!! ))
Moor Rain
-*! K&
Bel 3eeer No'.;capaci2
( No'.;1!!! MTPH
4i?rain 3eeer No'.;capaci2
( No'.;1!!! MTPH
#eeer 'ie :MM<
-!!! 7 1,!!
TRIPPER Toal N$)?er Capaci2 o3 ripper con5e2er
, No'. "!!! MTPH
:eac+<.
1(.
6.3
Tra5el o3 rippler
1,* M.
Tra5ellin 'pee
!.% M;'ec.
Bel 'pee
%.1* M;'ec.
Moor o3 ripper
"7*.* @6.
SILOS Toal No'.
1/ No'.
C2linerical porion
0." M.
Conical
%.(/* M
H2p+er Bolic
%.% M Dia. :inernal< -.! M :c2linerical<
1"* 6.4
6.5
TRAC HOPPERS
No. o3 Hopper
One
Ma7. coal l$)p 'ie
"!! ))
Pale3eeer capaci2
1!! MTPH
CON!E:ORS Con5e2or capaci2 T;+r. Bel 'pee M;Sec.
"!!! MTPH "./;%.1* M;Sec. Bel &i+ :Min< 1,!! ))
1(1
1",
ASH HANDLING SYSTEM > AFILIARIES
1(2
1"-
.0 ASH HANDLING S:STEM
.1 HOPPER SPECIFICATION 99999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999
S.No.
De'cripion
No Pro5ie A'+Collecion
Holin
Per Boiler
Capaci2
Rae per Boiler K;Hr. :Ma7 a in Hr'. 1!! BMCR<
88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 1.
#$rnace ?oo) a'+ +opper
1
%"/!! No le'' +an " Hr'.
".
Econo)i'er
%.
A.H. Hopper
(.
(
/10!
/
a. Pri)ar2
(
"/!!
/
?. Seconar2
(
*%1!
/
I RO&
1,
1!%!!!
/
II RO&
1,
1-*,!
/
III RO&
1,
,"1!
/
1,
"***
11-!
/
E.P. Hopper
I4 RO& 4 RO&
1,
/
1(3
4I RO&
1,
*-!
/
.2 PUMPS SPECIFICATIONS L. P. #l2 A'+ 6aer P$)p' No. o3 P$)p'
(
Locaion
A'+ 6aer p$)p +o$'e
1"/ Capaci2
11!! M%;H
Hea
,* M&C
S$cion
S$?)ere
RPM
1*!! rp)
H. P. F8 A/ W%+"$ P'
No. o3 P$)p'
%
S$cion
S$?)ere
Capaci2
%!! M%;Hr
R.P.M.
1*!! rp)
Hea
0* M&C
Locaion
A'+ 6aer p$)p +o$'e
Moor
11! K&
S"% W%+"$ P'
No'
" No'.
San8?2
1 No.
Capaci2
1!! M%;+r
Hea
1,! M&C
T2pe
Cenri3$al P$)p'
Locaion
In'ie A'+ Sl$rr2 P$)p Ho$'e
R.P.M.
%!!! rp)
1((
S$cion
#looe
Moor
0! K&
F8 A/ S$$8 '' :Re3er ie) 3or Boo) A'+ Sl$rr2 P$)p<
No. o3 p$)p'
Ten :1!< 'ie 'rea)' :eac+ 'rea) +a5in " p$)p' in 'erie'<
No. o3 ni operaion
T+ree :%< 'rea)' 6or@in an 6o :"< 'an ?2
1"0 T2pe
Horional 'inle 'ae cenri3$al 6i+ nonclo i)peller
Locaion
In'ie A'+ Sl$rr2 p$)p +o$'e
Capaci2
1%!! M%;Hr
Hea
(! M&C
Moor
%%! K&
S$$8 S' D$%)#%7" P'
Mo'.
"
Locaion
In'ie a'+ 'l$rr2 p$)p +o$'e
Capaci2
/! M%;+r
Hea
1* M&C
T2pe
4erical cenri3$al 'inle 'ae nonclo open 2pe i)peller
S$cion
S$?)ere
RPM
1!!!
Moor
-.* K6
B,++, A/ S$$8 P'
No. o3 p$)p'
" 3or one $ni
1()
No. o3 $ni in inoperaion T2pe
one 6or@in > one8'an2;$ni 4erical 'inle 'ae Cenri3$al 6i+ non c lo i)peller
Locaion
Near Boiler
Capaci2
"-* M%;+r
Hea
"* M&C Spee 1*!! rp)
1%! T2pe
Horional 'inle 'ae cenri3$al 6i+ nonclo i)peller
Locaion
In'ie A'+ Sl$rr2 p$)p +o$'e
Capaci2
1%!! M%;Hr
Hea
(! M&C
Moor
%%! K&
S$$8 S' D$%)#%7" P'
Mo'.
"
Locaion
In'ie a'+ 'l$rr2 p$)p +o$'e
Capaci2
/! M%;+r
Hea
1* M&C
T2pe
4erical cenri3$al 'inle 'ae nonclo open 2pe i)peller
S$cion
S$?)ere
RPM
1!!!
Moor
-.* K6
B,++, A/ S$$8 P'
No. o3 p$)p'
" 3or one $ni
1(*
No. o3 $ni in inoperaion
one 6or@in > one8'an2;$ni
T2pe
4erical 'inle 'ae Cenri3$al 6i+ non c lo i)peller
Locaion
Near Boiler
Capaci2
"-* M%;+r
Hea
"* M&C Spee 1*!! rp)
1%!
l. es$rip!ion +pe o
Mae
Mo"el
!. Mo!or
$!ion Ra!ing
ea"
apa$i!
2n%&re arman *t%. ;4.=? MC
=3> /-7 >(83&nit) 8?5 C&.M.37r. 5=5
8
M
6 @003?50- ; ,O.
40 MC.
;@00 C&.M.37r. =?5
2n%&re arman *t%.
>5AD-GP
= Mtr.
40 C&.M.7r.
=00
4
2n%&re arman *t%.
;83;0 ++-7
40 MC
;@00 C&.M.37r. >?0
pee"
;
s l&rr" Disposal P&mp
+loo%e% @@0 K @
&mp Drainage P&mp s l&rr" Disposal P&mp
+loo%e%
>(83&nit) 4
@@0 K 5
etting 7ea% Press&re o inlet !aterB@5MC t". o 2nlet !ater B=0 C&. M.37r. l&rr" Con#enteration B;B;.4
1(+
,o. o no''les 88
84
(
=3
54 T.37r.
&nit)
*o! spee%
84
(=
per&nit)
>
Aa#&&m P&mp
li&i% ring t"pe &nit
Aa##&m Trans. /i#ien#"B 9>E 400 MM7G ?
,7 8990 C&.M.37r.
?0 K
<&er 7opper.
4 per &nit = per &nit =
C* 8000 C2O (4F4)
@>.>4 C&.M.37r. Aa#&&m
Colle#tor Tan1
4PF4
;> 7G
9
tlas Cop#o ir
Transport ir Compressor
54 MT37r.
8>50 C&.M.3M. Po!er H80%eg.C. > ,os.
I885-8-50
8KC
;
;== K ;0
2nstr&ment ir Compressor. 6PM at #ompressors an% matar 2nger soll 6an% (2) *t%.
9-;38>?
5;@3;500 (s"n.)
*t%.
27/-8,*8
=KC
4@0 C&.M.37r. 50 K
Ka" 2nternational *t%.
>5 C
>(8 3 &nit) ;;
<&er 7opper reation @.>E
> ,os. Dis#arge Temp. O ir B>0 %eg.#. (8per &nit) bo$e mbeint (;F;) ;8
0.> KC
;; K
C"#lone ir aser3 ater 6e&irementB t". B80 C&.M.37r. Press&re B @5MC
2n%&re
84(=3&nit)
1%1 1(
l.
es$rip!ion +pe o pee"
Mae Mo"el ea" apa$i! Mo!or Ra!ing
!.
$!ion ;@ ir 7eater <&er 7opper 8 3&nit 6ating B5K (;F;)
> ,os. 2n%&re
6erigeration ir D"er Compressor B7ermeta#all" seale% 6e#ipto#ating ir Dr"er 2nlet Temp. B48 Deg.C De!point (press&re) B 5.5 Deg. De!point(tmosperi#) B-;0 Deg.C
;4
ir O&t let Temp.B @=.? Deg
MT 2T* 8
DM,850 4505 C&.M.37r.
Troll" Dri$e Motor
T"pe B lip ring in%tion
motor
;.5 K 4;5A @ Pase
6PM B ;000 ("n.)
7oist Dri$e Motor B
T"pe B liping 2n%tion
;5
Motor Do&ble Gir%er /OT #rane ? K @ Pase 450 A Maim&m *it o 7oist B = Meters.
1(-
6PM ;000("n.)
Ai%"&t
; ;0 Tonnes
Kirlos1ar3<arat
;>
ir Dr"ing :nit #ap. B450 C&. M.37r. Gas to be %rie% B #ompresse% air 2nter Con%ition Press&re B = Kg 3 s. #m. Temp B 45 Deg. C.
1%" STAGE II BOTTOM ASH .,. /&ipment ; #raper #on$e"or Termo1emi1 ital"
2nstalle% 0> nos.
pe#ii#ations Capa#it" - @5
T3r.Po!er
-
Ma1e 88 K P2A
German" 6&%
nos. @
Kettenabri1 German". 8 Capa#it" - 50 T3r.Po!er - ;; K.
Clin1er grin%er Termo1imi1 2tla". A.C. t"pe "%ra&li#all" operate%.
0>
Termo1emi1 2tal". STAGE II ASH SLURR: PUMPS SEAL WATER PUMPS HP & LP ASH WATER PUMPS
1).
.,. /&ipment ; s sl&rr" p&mps
2nstalle% ;0 nos.
arman :K. 8 nos. +lo! - @00 m@3r.7ea% - 95M!#l
pe#ii#ations +lo!- ;@0 m@3r.7ea% - 40M!#l. Po!er @@0 K3 7.P. s !ater p&mps.
Ma1e >>1$. 0@
Po!er - 8>0 1!3>> 1$ *.P. s !ater.
ortington 2n%ia. @ nos. +lo! - ;;00 m@3r.7ea%- >5M!#l
04
Po!er 8>0 eal !ater p&mps
ortington 2n%ia. 4 nos. +lo! - ;00 m@3r.7ea% -;>0M!#l
Po!er -90 &mp %rainage p&mp
Mater plant 2n%ia. 5 nos. +lo! - =0 m@3r.7ea% -;5M!#l
K34;5
A 08
K34;5
A 08
Po!er -;; K34;5 A
M
/ngg. Coimbatore.
1%% Motors of St!"-II E#$%&'"(ts l. ,o. Des#ription o /&ipments MP. 6PM ;.
Ma1e
t"
K
P7 AO*T
Crompton Grea$es
4
@@0
@
s sl&rr" %isposal P&mp +or 2n%&re ma1e
@?
;4=8
8
s sl&rr" %isposal P&mp
>.> KA
1)1
+or M ma1e
Crompton Grea$es
;
@@0
@
>.> KA
,G/+
84
?0
@
4;5 A
@?
;4=8
@
Aa#&&m P&mp
;@;
;4=0
4
2nstr&ment ir Compressor
,G/+
>
50
@
4;5 A
<&er 7opper reation
,G/+
>
;;
@
4;5 A
;4?5 5 ;4>0
1%(
7. ) - EQUIPMENTS OF BOOSTER PUMP HOUSE
1)2
4o. es$rip!ion
ea"
Mae
Mo"el
!.
+pe o $!ion
apa$i!
pee" R'M
-o$a!ion
M
6 @003?50-
4 ,O.
;@00 C&.M.37r.
4=8 (Min.)
=?5 (6ate%) 9>@ (Ma.); ;
s l&rr" Disposal P&mp
MC.
+loo%e%
40
>?0(rate%) ?@? (Ma.) ;<
2n%&re arman *t%.
;83;0 ++-7
;>,os.
MC
;@00 C&.Mtr37r.
408 (Min.)
8
Drain P&mp
2n%&re arman *t%.
>5 AD-GP
8(;F;)
;0 MC.
C&. Mtr37r.
;000
De#ant s ater Tr. P&mp.
2n%&re arman *t%.
;4 MC
;50 C&. Mtr37r
@
s l&rr" Disposal P&mp
+loo%e%
40
8(;F;) =50
,O ; P*:6O-? 4
eal ater P&mp
Mater Platt(2)*t%.
TG/
8 ,os.
;=0 Mtr.
>8 C&. Mtr37r
;4>5
s ater 6e#ir#&lation P3P
Mater Platt(2)*t%.
;03;8 CM/
4,os.
mtr ;800 C&. Mtr37r
;4=0
5<
M T&rbo 2n%. *t%
TPC@503500
;,o.
MC.
;800 C&. Mtr37r
;4=0
>
Mater Platt(2)*t%.
/T 2O ;?*
8,os.
;4=0
5
s ater 6e#ir#&lation P3P
7.P.s ater p&mp
mtr 50 C&. Mtr37r
+loo%e%
+loo%e%
50
+loo%e%
50
+loo%e%
@5
1)3
1%* EQUIPMENTS OF BOOSTER PUMP HOUSE 4o. es$rip!ion
Mae
Mo"el
!.
ea"
apa$i!
pee" R'M
-o$a!ion
+l&i%omat *mt.
C-;0
4,os.
Prembril
8>C685<
;,o.
Grea$es
7;-800+C
;,o.
Grea$es *t%.
7;-885
4 ,os. (;per series)
Prembril /ngg.
;,o.
+l&i% Co&pling( or 2n%&re ma1e as sl&rr" p&mp) #oop t"pe Aariable spee% 6ange o spee% reg&lation B(F);0E an% (-)40E
+pe o $!ion
?
5
+l&i% Co&pling (or M ma1e as sl&rr" p&mp) #oop t"pe $ariable spee% 6eg&lation (F);0 E to (-) 40E
1)(
1%,
l.
;8
;@
;4
es$rip!ion +pe o
Mae
Mo"el
!.
$!ion -o$a!ion
ea"
apa$i!
pee"
+or t&be B ;00 Deg. C. 7eat /#anger +or +l&%omat l&i% #o&pling Design Press&reB or sellB5KC +or t&be B 5 KC 7eat e#anging
6e"nol%s /ngg. Corp.
Do&ble Gir%er /OT #rane Cap. B 5.5 Tonnes Ma. *it o 7oist B = Meters. 8.mtr Troll" Tra$el B ;9.@4 Mtr pan B 8;.?4 Meters
Ai%"&t
Oil P&mp or l&i%omat l&i%#o&pling . (;3eries) ;440 7o&se ;5
R'M
Corp.
7"%ro Po!er Corp.
Clariie% ater P&mp Mater Platt(2)*t%. ;40 Mtr. 850 C&.M.37r.. ;4=5 2nsi%e plant s&ppl" to #lariie% !ater tan1 at
4,os ;3#o&pling
;,o. 7-85
4,os.
8 KC
;85
*PM P&mp
;503800GT 8,os. Clariie% ater P&mp 7o&se
,ote B- Tere are 5 series in
1))
ea# series a$ing 4 p&mps in stages ;st stage #o&ple% !it l&i% #o&pling an% gearbo an% 8n% @r% 4t stage
l.
es$rip!ion +pe o
Mae ea"
Mo"el apa$i!
!.
$!ion
pee" R'M
-o$a!ion
./M/r. Remars
MC
2n%&re arman *t%. +loo%e% tion
=3> /-7 ;4.=? MC
> (8@) 8?5C&.M.3r.
>5 AD7-GP ;880
8 (;F;) ilo rea
s Disposal P&mp ;F; 5=> (6ate%) as ater P&mp +loo%e%
2n%&re arman *t%. +loo%e% tion
=3> /-7 ;4.=? MC
? (8@) 8?5C&.M.3r.
/T 2O ;@ 40
8 ;4=0
5
7DC ater P&mp +loo%e%
Mat&r Platt (i) *t%. =0Mtr.
6,->5-? tage 84C&.M.37r.
8 ;450
>
>5AD-GP =00
83&nit
;
8
@
4
1)*
1%MOTORS FOR EQUIPMENTS. AT BOOSTER PUMP HOUSE l. 4o.
es$rip!ion Mae 'o6er 7ol! rren! R'M ; s l&rr" Disposal P&mp Crompton gree$es @@0K >.> KA @? ;4=8 ;< s l&&r" Disposal P&mp Crompton gree$es @@0K >.> KA @? ;4=8 8 Drain P&mp 5.5 K @ De#ant s ater Tr. P&mp. ;? K 4 eal ater P&mp ,G/+ >8K 4;5 A ;;> ;4=0 5 s ater 6e#ir#&lation P3P +or M ma1e p&mp Crompton Grea$es 8;0 K 4;5 A @4> ;4=5 5< s ater 6e#ir#&lation P3P +or Mater Platt (2) Ma1e ,G/+ 8;0 K 4;5 A ;490 > 7.P.s ater p&mp ,G/+ =.5 K 4;5 A ;4>0 ? Clariie% ater P&mp Mater Platt.(2) *t%. ;50 K 4;5 A = /OT C6,/L Troll" Dri$e Motor B T"pe B lip ring in%tion motor ;.5 K 4;5A @ Pase ;000 7oist Dri$e Motor B T"pe B liping 2n%tion Motor ? K 450 A @ Pase ;000
1)+
1%/ BOOSTER ASH SLURR: PUMP HOUSE T"(#)(% D%+% , E)'"#+/=
A'+ Sl$rr2 P$)p Br@r
%%! (.!
%-
,., @4
#l$i co$plin Oil p$)p
".*
Seal 6aer p$)p 1/.!
," ,"
11,
(%!
(./(.11(.1( /./1/.11:Rear< 1, A 1.1(R 10.1( R "!! A
HP 6aer p$)p %.*
/.* *!
1,.*
(%!
*.11R 1(./ R
Decan A'+ &aer p$)p 1*.!
11*!
(%!
1.1(# 1/.1( # ,% A
(%!
HT
*! A
1)
A'+ 6aer Recirc$laion p$)p "1! ,-111"1%
%,0 (%! LT Br@r *.!
1"!!
Drain '$)p p$)p 1!.!
(%!
%" A
*.* /!
CLARI#IED 6aer p$)p
1*!
",-
(%! "*!
%.1(R1/.1(R
Ne6 Cl3.MCC (!! A 1(.!
1%0
B,,/+"$ A/ S$$8 '' H,/" P$,+"(+),# I#+"$,(/ 1. S"% W%+"$ P' I#+"$,(/ 1. Cl3 an@ Le5el No Lo 1. Cl3 Tan@ Le5el 1. Cl3 Tan@ Le5el Lo Danero$'l2 ;4er2 lo ". Cl3 Tan@ le5el Daner .lo ".S$cion Heaer Pre''$re S$cion %.An2 ASP 'erie' S$cion
No Lo
". S$cion Heaer 1. S& P$)p Pre''$re Lo pre''$re Lo
%. All ASP 'erie' S$cion C+ec@ Mi)ic' LED 3or
1)-
5al5e OR #l$'+in 4al5e
4al5e' OR #l$'+in 4al5e S$cion 4al5e OR #l$'+in Open 4al5e Open Alar)
Clo'e.
2' ooster %S Series 4nterlocks/ S"$)"/ S+%$+ P"$)//)?"/ R"%+"- A%$/
S"$)"/ ) T$)' O#
1. Seal 6aer OR $'+in 5al5e open
S$cion 5al5e open
1. An2 'ar per)i''i5e
". ". #l$i co$plin Oil no a@e 'ar 6i+in 1"! 'econ' 3ro) +e 1' co))an
Sl$rr2 '$)p le5el No8Lo ". An2 o3 )oor oe' per)i''i5e .: No in 'er5ice< Pre''$re lo6.
3ail'
1.
pre''$re lo6 3or an2 o3 +e p$)p'
%. Seal 6aer pre''$re #l$i co$plin Oil elecrical proecion Coolin 6aer lo6. pre''$re *.";0.";1%.";1-." @'c i.e. 1." @'c ASP i'c+are pr.
%. An2 Moor rip' on ae=$ae 3or all +e p$)p' in +e 'erie'.
%.
(. #l$i co$plin Coolin (. Di'c+are 5al5e no #l$i co$plin. Oil 6aer pre''$re ae=$ae . open 6i+in 1"! Hi+ . 'econ'.
(.
*. Serie' rip. e)p. nor)al.
#l$i co$plin Oil
*.
,.
#l$i co$plin Oil Pre''$re ae=$ae
*.
Di'c+are 5al5e
e)p
clo'e' a3er 'arin.
-. Di'c+are 5al5e clo'e .
,.
Sl$rr2 '$)p le5el Lo6.
-. Sl$rr2 '$)p le5el Hi+. /. All E.P.B.' relea'e .
1(! BOOSTER PMP HOSE TOTAL
AC
FAILURE =
E)erenc2 In'r$cion'
E"(+=
1*.
1.
No li+in 6ill ?e +ere an26+ere.
".
All 'erie' p$)p' rip a' ,., @4 '$ppl2 6ill no ?e a5aila?le.
%.
Seal 6aer HP 6aer p$)p' rip a' +ere 6ill ?e no LT '$ppl2.
(.
All %% @4 line 5olae' 6ill rea ! @4 a' 'enin en 11 @4 ?$'e' are
ea. *.
Baer2 ?an@ 6ill ?e on loa.
A(+),#=
1.
Clo'e +e rippe ASP Serie' i'c+are 4al5e' )an$all2.
".
Clo'e +e Seal &aer an HP &aer p$)p' i'c+are 4al5e'
)an$all2. %.
Trip +e %% @4 line ?rea@er' an c+ec@ 3or ,., @4 inco)er' iner
rippin. (.
In3or) CB [( an Keep in conac 6i+ CB [( 3or Sar p po6er. Keep 6ac+ on +e ?aer2 ?an@ loa c$rren an 5olae.
1(1 7.* EQUIPMENTS OF SILO AREA l.
es$rip!ion !. apa$i!
Mae +pe o pee"
$!ion
ea"
Dr" +l" s torage ilo Cap. B @50C&.M.F%e&ate spa#e or air
2,D:6/
Mo"el
4o. rpm ;.
8.
8
7"%romi D&st Con%itioner ;00 T37r(Ma.) ,o. o ,o''les B;>37"%romi D&stCon%itioner +lo! tro&g ,o''les B45 C&.M.37r. 2nlet ater Press&re B?0 MC 6otational pee% o #raper B; 40T37r. (Min)
1*1
6PM
2,D:6/
ets @
8 ;00T37r.(Ma.)
ilo eration 0E ea#F; Dis#arge Temp.B ?0 %eg.C. #ommon abo$embeint stan%b") @?5 C&. M37r.
Ka" 2nternational *t%.
?>C ==8 8
,os. 4 6otar" +ee%er ;3silo ;00T37r (Ma)
40T37r. (Min) 2n%&re
5 eration
> &mp Drainage P&mp (;F;) ? as ater P&mp +loo%e% = 7DC ater P&mp +loo%e% 9 Teles#opi# C&te T"pe o transmission B Tro&g in# pee% o liting &p!ar%3%o!n!ar%B5 m3min. /ten%e% lengt B;950MM 9. Teles#ope% *engt B;000 MM ;0
;500 7eater
or
2n%&re
2n%&re arman *t%. Mater Platt(2)*t%. 80 Mtr. Mat&r Platt (i) *t%. =0Mtr.
ilo @
>5 AD7-GP ;> MC /T 2O ;@
8
6,->5-? tage
8
2n%&re
8
8
ilo Aent +an Operating Temp. ?0 Deg.C Dri$e rrangement BA-8 7P
800MMG3 Terma *t%. 9MMG
;9000 C&.M3r.
800;
1*2
1(" Motors of S%+o Ar" E#$%&'"(ts l. 7.
es$rip!ion
Mae
R'M
KW
'.
*M'.
1*3
;. #rapper or +ee%er 4;5
<arat
8.8
@
5.;@
8.
ilo areation
,G/+
;4>5
;=
@
@8.>
as ater P&mp
,G/+
;4@5
9.5
@
;0.5
7DC ater P&mp
,G/+
;4>0
;0
@
;=.?
ilo Aent +an
,G/+
;4>5
;=.5
@
@@.5
4;5 @. 4;5 4. 4;5 5. 4;5
1*(
1(%
HEA4Y #EL OIL HANDLING SYSTEM > AFILIARIES
1*)
1((
.0 HEA!: FUEL OIL HANDLING /.1
nloain Heaer No'
One
Len+
"* M :Aiional<
Dia
(!! N?
/". Tran'3er P$)p'
Ma@e
Borne)en
No'
T6o :"<
T2pe
T6o 'pinle 'cre6 p$)p
Capaci2
1!! M%
Di'c+are pr
(! MLC
4i'co'i2 o3 Oil +anle
/!8 1-! CST :De'in<
Po6er re=$ire a e'in
Poin Moor Rain
(, K&
Si)ple7
No o9
"
Capaci2
(!!! M%
Dia 7 Hei+
""M 7 1!./ M
No'
" :T6o<
Sie
% M 7 1.* M 7 1.* M Coil +eaer :conen'ae<
T2pe o3 'rainer'
/.% H.#.O. Sorae Tan@
/.( Drain Tan@
Heain '2'er
1**
1(* /.* Drain P$)p No'
" :T6o<
T2pe
T+ree 'pinle 'cre6 p$)p
Ma@e
Borne)ann
Di'c+are Pr
"* M&C #lo6 ( M%;+r
Spee
1(%! rp)
Moor
" K&
.6 #la'+ Tan@ Sie
"M 7 "M
In'$laion +ic@ne''
*! MM
/.- 4erical S$)p P$)p
/./
T2pe
Rae o6
%! M%;+r
Toal Hea
- M&C
Spee
1(*! rp)
Moor :K&<
"." K&
No. In'alle
(
Non8Clo
#$el Oil C+araceri'ic' Hea52 #$el Oil Specifcaion
LSHS
Toal S$lp+$r Conen ?2 6
HPS
IS 1*0% 10-1
8
1.!; Ma7
(.*
Ma7. Gro'' c5. :Kcal;@<
1!-!! :TYP< 1!!! :TYP<
#la'+ poin
,,!C :Min<
,,!C :Min<
&aer Conen ?2 :4ol<
1.!
1.!
Sei)en ?28&T :Ma7<
!.!* :TYP< !."*
Kine)aic 4i'co'i2 in
%-! a *!!C *!! :Ma7< a *!!C
Ceni 'ro@e A'+ percenae ?2 6. :)a7<
!.!*- :TYP<
!.1
1*+
1(,
COMPRESSED AIR SYSTEM > AFILIARIES
1(-
1*
0.! COMPRESSED AIR SYSTEM Man$3ac$rer
Kirlo'@er Pne$)aic
Moel N$)?er
T8BTD8BM
Horional Balance Oppo'e
Ei+ No'
In'r$)en Air
( No'.
Plan Air
( No'
T2pe o3 co)pre''or N$)?er'
Ac$al capaci2 o3 eac+ co)pre''or
%!.!
N)%;)in Di'c+are pre''$re K;c)" a$e
/.!
De'in a)?ien e)pera$re
*! e C
De'in a)?ien pre''$re
!.00-*% K;c)" a?
De'in a)?ien +$)ii2
1!!
E7ac capaci2 con'ierin 6or'
%0.!*:a(* e.C>-*RH<
1*0 e. C
Air e)pera$re a3er la' 'ae o3
1,! e. C
a)?ien coniion a' 'ae in aa 'pecifcaion '+ee in M%;Min o3 +e air i'c+are :#.A.D.< Air e)pera$re a3er fr' 'ae o3 co)pre''ion co)pre''ion :ac$al< O$le air e)pera$re :A3er
(" e. C
cooler< !C Co)pre''or ecienc2 a e'in coniion Mec+anical ecienc2 a e'in
-*
0!
1.0 K;c)"
coniion Air pre''$re a3er L.P. 'ae
K& inp$ re$ire a +e co)pre''or "!(./ '+a3 in e'in rae coniion
1*-
1(/ K& inp$ re=$ire a +e co)pre''or
"1".!!
'+a3 a e'in rae corre'ponin o 1!% o3 +e rae 'pee. G$aranee po6er con'$)pion
""(.*,
:Ma7i)$) i.e. 6i+o$ an2 olerance< Cran@'+a3 'pee r.p.). Toal coolin 6aer re=$ire)en
*01
"(!
M%;+r :#or all co)pre''or' an i' acce''orie' locae in co)pre''or +o$'e< N$)?er o3 'ae
T6o
Sinle acin or o$?le acin
Do$?le
Direc co$ple +ro e7i?le
T2pe o3 ri5e
co$plin C2liner ?ore in ))
LP *%!. HP %%*
Sro@e ))
"!!
Clearance in o3 5ol$)e
LP 8 11 HP 8 1(.*
LP 8 1,.* HP 8 1(.*!
Me+o o3 c2liner L$?ricaion
Non8L$?ricae
Coolin )eia
&aer
Coolin 6aer pre''$re
".! K;c)"
T+ic@ne''))
=$ani2
1%." M%;+r
T2pe o3 4al5e'
Plae 2pe
Coolin )ei$)
&aer coole
Coolin 6aer pre'$re an
".! K;c)"
Inercooler 'pecifcaion'
$ani2 Cran@ pin
1%./ M%;+r #orce 3ee
1+.
1(0 C2liner 6all
Non L$?ricae
Cro'' +ea '+oe'
#orce83ee
Glan
Sel3 L$?ricain eon
L$? oil pre''$re
Ma7i)$) K;c)" (.!
L$? oil pre''$re
Ma7i)$) K;c)" (.!
Nor)al K;c)"
Mini)$) K;c)" 1.*! :Ma7. allo6a?le< ,* e.C
L$? oil e)p. OC
%.!
1+1
1*!
EIPMENT COOLING &ATER SYSTEM > AFILIARIES
1*1
1+2
10.0 EQUIPMENT COOLING WATER S:STEM
1!.1 EC& P$)p' :D.M. &aer<
No' % :1 'an?2<
#lo6
"1(! M%;+r
S$cion Hea
%! M&C
Di'c+are Hea
*! M&C
MOTOR Rain
(!! K&
Spee
0/* RPM
No'
" :1 'anar2<
#l$i
Pri)ar2 8 Seconar2
D.M. &aer 8 Ra6 6aer
In;O$ le e)p !C
((.*;%/ 8 %*;(!.0"
#lo6 rae :M%;+r<
"1(!
1!." Plae T2pe Hea E7c+aner
1!.% E=$ip)en Coolin &aer Sorae Tan@ Capaci2
8 "%*! Ele5aion
"(.!M
,! M% 3or $ni No. ( *! M% 3or $ni * > ,
1!.( C+e)ical Do'in S2'e). Inecion a
E=$ip)en coolin 6aer 'orae an@
C+e)ical
Tan@ Sie
NAOH (*! MM 7 *!! MM
1*" 1+3
1!.* EC& Boo'er P$)p S$cion +ea
No.
% :1 San?2<
Nor)al 8 !., 8 %./ M&C Ma7. 8 "! M&C
Di'c+are +ea MOTOR Rain
"( M&C
Spee
"(! K& 0/* RPM
1*% 1+(
DIESEL GENERATOR SET > AFILIARIES
1*(
1+)
11.0 DISEL GEN. SET 11.1 Man$3ac$rer Enine
Kirlo'@er C$))in'
Alernaor > E7cior
NGE#
Conrol panel
Conrol > S6ic+ear Co. P5. L.
Baer2
E7ie
C+are
Loic'a
Rain a 'ie coniion
-*! K4A
Enine 2pe
KTA %!,- G
RPM
1*!! rp)
11." Enine
No. o3 C2liner' \ arrane)en
1, c2liner ,!! 4ee.
Sarin i)e
%! Sec 3ro) Col
Go5ernor
PSG Moori'e
#$el Oil
HSD a' per IS 1(,! rae
L$?e Oil
MIL IS"1!( C
Con'$)pion a 1!!
1*! )';BHP;+r
L$? oil con'$)pion
!.," li;+r
Mec+. Ecienc2
%/
, Tonne'
K&
,!!
K4A
-*!
P3
!./
G$aranee 3$el oil
Toal &ei+
11.3 A+"$#%+,$
Saor C$rren
1!(% A Spee 1*!! rp)
1** 1+*
#re=$enc2
*! HV a 1*!! rp)
E7ciaion C$rren
".*A a (-.! 4.
0%.-
1!!
0(.,
-*
0(
*!
0%.*
"*
0!.*
> 4olae Ecienc2 Loa 11!
Re$laion 8 %! T+r$ A4R 5olae i' )ainanine 6i+in J;8 1
11.4 I'"-%#(" 7 :Sa< /.0 F 8 1*.* 7 :$n'a< 1".0 7 8 %-.% Fo 8 ,., E7ciaion 2pe
Br$'+ le''e7ciaion %.( K& DC Cla'' W #
In'$laion
1*, 1++
PLANT COMMNICATION SYSTEM > AFILIARIES
1*-
12.0 PLANT COMMUNICATION S:STEM 1".1 P$?lic Are'' S2'e) De5ice' > Acce''orie' 1+
1.
Man$3ac$rer
PHILIPS
".
Man$3ac$rer 2pe > caalo LBD /,1"
%.
Mo$nin
Crale
1"." Microp+one a<
T2pe
Noi'e cancellin )o5in Coil
?<
I)peance a
"%! o+)' J 1*
c<
Sen'ii5i2 1!!! HV
!.- )5;Pa
<
Te)pera$re Rane
J **!C
e<
Direcional C+aracer'ic'
Noi'e Cancellin clo'e al@in
1".% Recie5er a<
T2pe
Mo5in Coil
?<
I)peance a 1!! HV
""! o+)' :J;8"!<
c<
So$n le5el a 1!!! HV in ? 11, B 6i+ re'pec o inp$
1".( A)plifer' A.
P$"%')"$L)#".A')*"$
:#or eac+ 2pe > 'ie< O$ p$ 5olae
"4
#re=$enc2 re'pon'e
"!!8/!!! HV J;8%?
Mini)$) loa i)peance
"(! o+)'
C$rren Con'$)pion No Loa
%* MA #$ll Loa
%* MA
1*/ S$ppl2 4olae
"( 4
1+-
&or@in e)p. rane
**!C Ma7.
A;C operain 4olae
"(!J;8 1!
an i' pre)i''i?le 5ariaion 3or 'ai'3acor2 operaion B
S'"%"$ P,"$ A')*"$
No)inal o$ p$ po6er
1* &a'
Sen'ii5i2
"4
Inp$ i)peance
,/ K. o+)'
Loa i)peance
/ o 1, o+)'.
#$ll loa
1(! MA :1, o+)' loa<
No Loa :IDLE<
%* MA
S$ppl2 5olae
"(! 4AC :Recifer inernall2 o "( 4DC<
%*% 7 1(/ MM 7 MM :H7&7D<
1".* C$rren Con'$)pion
1"., Han 'e Conrol Bo7 Di)en'ion
&ei+ -.( @' T2pe o3 circ$i proecion Elecronic aain' 3$ncion 5ol$. conrol 'peec+ fler Tran')i Recie5er 'ie one ec.
1*0 1.
#IRE #IGHTING SYSTEM > AFILIARIES
1,!
13.0 FIRE FIGHTING S:STEM 1%.1 Sprin@ler '2'e) 11
Sprin@ler p$)p
" no' :#or coal con5e2or' one ie'el Enine Dri5en an o+er i' Moor Dri5en<
capaci2
1-* M%;+r
Hea
1"* M&C
No'.
One
Capaci2
%! M%;+r
Hea
1"* M&C
:Tappin a@en 3ro) e7i'in
1%." oc@e2 P$)p
1%.% H2ran S2'e) H2ran S2'e)
p$)p' o3 'ae I capaci2 (1! M%;+r a /! M&C<
1%.( Boo'er P$)p' in H2ran Line No'.
T6o :One ie'el Enine Dri5en an o+er i' )oor Dri5en<
Capaci2
1!! M%;+r Hea *1 M&C
1,1 13.0 FIRE FIGHTING S:STEM
13.1S'$)#"$ /8/+"
12
Sprin@ler p$)p
" no' :#or coal con5e2or' one ie'el Enine Dri5en an o+er i' Moor Dri5en<
capaci2
1-* M%;+r
Hea
1"* M&C
No'.
One
Capaci2
%! M%;+r
Hea
1"* M&C
:Tappin a@en 3ro) e7i'in
13.2 ,("8 P'
13.3 H8-$%#+ S8/+" H2ran S2'e)
p$)p' o3 'ae I capaci2 (1! M%;+r a /! M&C<
13.4 B,,/+"$ P'/ )# H8-$%#+ L)#" No'.
T6o :One ie'el Enine Dri5en an o+er i' )oor Dri5en<
Capaci2
1!! M%;+r Hea *1 M&C
1,1
13.0 FIRE FIGHTING S:STEM 1%.1 Sprin@ler '2'e) 13
Sprin@ler p$)p
" no' :#or coal con5e2or' one ie'el Enine Dri5en an o+er i' Moor Dri5en<
capaci2
1-* M%;+r
Hea
1"* M&C
No'.
One
Capaci2
%! M%;+r
Hea
1"* M&C
:Tappin a@en 3ro) e7i'in
1%." oc@e2 P$)p
1%.% H2ran S2'e) H2ran S2'e)
p$)p' o3 'ae I capaci2 (1! M%;+r a /! M&C<
1%.( Boo'er P$)p' in H2ran Line No'.
T6o :One ie'el Enine Dri5en an o+er i' )oor Dri5en<
Capaci2
1!! M%;+r Hea *1 M&C
1,1
1(
AIR CONDITION SYSTEM > AFILIARIES
1,"
1(.! AIR CONDITIONING SYSTEM :#or ni I4 4 > 4I<
1)
1(.1Co)pre''or M%)# C,#+$, R,,
E/' C,#+$, R,,
No. o9
Si7 :,<
Si7 :,<
Ma@e
Kirlo'@er P+e$)aic Co. Kirlo'@er
P+e$)aic
Moel
AC 8 1,-! AC 8 (-!
1,
(
Reciprocain
Reciprocain
R8""
R8""
Air Coolin
Air Coolin
Conen'in e)p
"!C
(.((!C
Operain RPM
1(*!. 1"*!
1!!!
Capaci2 :TR<
1%,.0,11-.10
"*./,
Dri5e K& a *!!C
1"/.00111.1/
"%."-
No. o9
Si7 :,<
Si7 :,<
)a@e
Kirlo'@er Pne$)aic Co. Kirlo'@erPne$)aic Co.
Moel
*!!80 *!!8/
O5er all 'ie OD
,(!F%(10 ,(!7%11(
No. o3 C2liner' T2pe Re3rieran T2pe o3 Coolin
Co.
1(." Conen'er
"*!8-! %(! 7 ""-*
:MM< Min 7 T$?e Len+ :))< S+ell Ma.
MS
MS
S+ell T+ic@ne'' )) / T$?e Ma. $?e Sie ia ))
,.%*
Copper
Copper
10
10
T$?e T+ic@ne'' )) 1.(1 No. o3 T$?e'
1.(1 "-/ ,(
1,% Circ$lain &aer #lo6 1%!
"*
)%;Hr
1*
&aer inle e)p !C
%1
%1
&aer O$le e)p !C %(./! %(.-!
%(.-
1(.%Air Hanlin ni' CT8I4. CT8I4. CT84 > Conrol To6er
E'pcr
4ICT84 > 4I De'inaion
AH81 o 1(
AH81* o "!
No. o3 3an )oor
1(
Capaci2 M%;+r
10/1%%"0/!"*-%!%!-,! 0!,"
Saic Pr :MM&C<
*!
(!
Spee rp)
*1! ,1( *%! ,1(
**!
BHP
-./1!/1!/1!/
(."
,
Moor Rain K& a /!!C -.*111111
%.-
14.4 P'/ C. W%+"$
C,#-. W%+"$ ESPCR
No. o9
*
,
Ma@e
Kirlo'@er )a@e
Moel
DB/!;%" DB1!!;%"
WTPCS
C,' R,,
*
"
,
KPD
DB%";1, KPD*!;%"
1
%
1%!11* "*
1!
"!
%%
%!
%!
%!
1(*!
1(*! "0!!
"0!!
1*
1/.*
%.-
*!;%"
Nor)al 6or@in
%
De'in Capaci2 M%;+r /!.-!
Toal Hea a De'in
%
%
%!
Capaci2 8 M #$ll loa RPM
1(*!
K& Mini$)$) o6 M%;+r
*.*
*.*
1,( 1(.* Coolin To6er' 1+
Ma@e
C,#+$, T,"$
EPCR
WRPCR C,'.R,,
Pa+arp$r In$ce
Pa+arp$r
ra3 o$?le o6
Na$ral Na$ral
Pa+arp$r
I4
4
4I
T2pe Circ$lain &aer
Do$?le cell 0-.* :per cell< "*
1!
"!"!
!.-*
!.-*
!.-*!.-*
Inle &aer Te)p.!C%(./ %(.-
%(.-(
%(.-(
%(.-(%(.-(
O$8le &aer e)p.
%1%1
%1
%1%1%1
De'in &e B$l?
"*.*
"*.*
"*.*
"*.*
,,1->--/-
1%,"
,("
1!0!1!0!
1-".* :Per Cell< Ma@e $p 6aer
!."!!."!
2 M%;+r
e)p. !C Operain 6 :@<
1,* 1(., ESP ST II :DATA O# ONE ESP SAME #OR T (*>,< 1
1. AC COMPRESOORS INSTALLED 9 02
Nor)al ! R$nnin Ma@e
Moel Capaci2 o3 eac+ co)pre''or Moor K& Re3rieran
2.
COOLING WATER PUMPS INSTALLED = 02
Nor)al R$nnin Ma@e Moel Capaci2 Moor K& 3.
4.
!1 Kirlo'@ar Pne$)aic' Co L. P$ne AC (-! "* TR "" #reon ""
!1 Kirlo'@ar Bro+er' L. KPD *!;%" ,.0( Lere' per Secon' *.*
No' Pro5ie Nor)al R$nnin Ma@e
Capaci2
!" !" Ne$ec+ M$)?ai 3or T *>, an $niar Del+i 3or T ( o3 eac+ AH 0!," C$?ic Mere per Ho$r
AIR HANDLING UNIT =
COOLING TOWER =
NOS In'alle Ma@e Capaci2 Moel
!1 Pa+arp$r Coolin To6er' L. ,! C$?ic Meer per Ho$r. Sprao6er 1""*
1,, 1-
INTER LOCK > PROTECTION > AFILIARIES
1,-
1-.
1* INTERLOCK > PROTECTIONS A. BOILER > AFILIARIES 1.0 AIR PREHEATER INTERLOCS = AIR PREHEATER CAN BE STARTED IF THE FOLLOWING PERMISSI!ES ARE MET =9 G$e ?earin lop ?earin lop i' no in o9 po'iion '$ppor ?earin lop i' no o9 po'iion 8 Air )oor air '$ppl2 a5aila?le :air '$ppl2 re3ore 'olenoi 5al5e;)an$al 5al5e 8 Local p$'+ ?$on in relea'e coniion .
2.0 ID FAN INTERLOCS = ID FAN CAN BE STARTED IF THE FOLLOWING PERMISSI!E ARE MET =9
a. ?. c. . e.
ID #an i'c+are ae in clo'e po'iion. Inle $ie 5ane )ini)$). Scoop po'iion )ini)$). Inle ae clo'e. Bearin e)p. nor)al )oor NDE;DE. #an NDE;DE ?earin e)p. nor)al :O)ni$ar /! De.C< 3. H2. P$)p on. :an2 one< > H2ra$lic co$plin ?earin e)pera$re Nor)al /! De. C. . H2a$lic co$plin oil pre''$re 1./ KSC. +. Oil e)p. a3er cooler ae=$ae. ,! De. C I. Sac@ Pa+ a5aila?le. :an2 6o ESP a5aila?le< . An2 APH o ESP a5aila?le 8 &i+ local p$'+ ?$on relea'e I3 ID 3an i' 'are ID 3an 6ill a@e 'ar an inle;o$ a)per' 6ill open. 8 I3 +e a)per' 3ail o open 6i+in 1/! 'econ' +e r$nnin 3an 6ill rip. @. To r$n ID 3an A ID 3an B '+o$l no ?e r$nnin in ?$' A. no. 'ar co))an o r$n ID 3an B on ?$' A;ID #an C Can ?e 'are i3 ID 3an B i' no r$nnin in ?$' B no 'ar co))an o r$n ID #an B on ?$' B ; To r$n ID #an B on ?$' A.I i' e''enial +a ID 3an B '+o$l nei+er ?e r$nnin in ?$' B nor '+o$l ?e ein a 'ar co))an > ID 3an A '+o$l no ?e r$nnin nor i '+o$l ?e ein a 'ar co))an. STAC PATH A!AILABLE CONDITION WILL BE SATISFIED WHEN = 9
a. Seconar2 APHS are in 'e5ice. ?. All a' a)per' APH open. :Bo+ APH re$lain Da)per' an. i'olain Da)per'<
1-1
1,/ ID #AN PROTECTION 2.1 RUNNING ID FAN WILL TRIP IN THE FOLOWING CONDITIONS 9
1. ". %. (. *. ,. -. 0. 1!.
%.!
Elecrical Proecion Trip. E)erenc2 p$'+ ?$on pre''e. Sop co))an 3ro) CB. Bearin e)p Hi+8Hi+. :MOTOR;#AN ; H2ra$lic co$plin< :/! De. C Ann$nciaion 0! De. C Trip<. L$? Oil pre''$re lo6.lo6 'e !.*@ > re'e 1.1 K;c)" #an R$nnin > inle;o$le ae clo'e :Trip a3er 1/! 'ec<. H2ra. co$plin oil e)p. a cooler o$le ,* e. C Hi+8Hi+. /. #an ?earin 5i?raion Hi8Hi pre'en 5al$e /! o3 "*.( )icron'; Sec. Corre'ponin #D 3an rip :3or ID 3an8A #D 3an8B r$nnin an #D 3an8A rippe< :3or ID 3an8B #D 3an8A re$nnin an #D 3an8B rippe< po' p$re 3an rip :#SSS<
#D #AN INTERLOCKS 8 FA FAN CAN BE STARTED IF THE FOLLOWING PERMISSI!ES ARE MET 9
1. ". %. (. *. ,. -. /.
Di'+c+are Da)per clo'e. Blae pic+ )ini)$). L$? Oil pre''$re ae=$ae !.* K;4= /c). Oil an@ le5el ae=$ae. Conrol oil pre''$re ae=$ae. / KSC An2 l$? oil p$)p r$nnin. #an; )oor ?earin e)p. /! De. C ID #an per)i.
ID FAN PERMIT WILL BE SATISFIED WHEN 9 a. Bo+ +e ID #an' are in Ser5ice ]OR^ ?. An2 ID #an i' r$nnin an #D 3an i' no r$nnin. &+en i5en a 'ar co))an 3an 6ill 'ar an i' i'c+are Da)per 6ill open. I3 +e i'c+are Da)per 3ail' o open 6i+in 1/! Sec +e pre'e i)e. R$nnin 3an 6ill rip.
%.1 #D #AN PROTECTIONS 8 FD FANS WILL TRIP IN THE FOLLOWING CONDITIONS 9
1. Elecrical proecion' rip. ". E)eren2 p$'+ ?$on pre''e. %. Sop co))an 3ro) CB.
1-2
1,0 (. One ID #an an one #D alrea2 in 'er5ice > corre'ponin ID #an no r$nnin. *. #an )oor ?earin e)p. Hi+ Hi+. 0! De. C ,. O$le Da)per 3ail' o open 6i+in pre'e i)e;3an r$nnin an i'c+are a)per clo'e 3or )ore +an. 1/! 'econ'. - #or 5i?raion )ore +an pre'e 5al$e. /. All ID #an' 'ope 0. Po' P$re #an rip
(.! PA #AN INTER LOCKS PA FAN CAN BE STARTED IF THE FOLLOWING PERMISSI!ES ARE MET 9
1. ". %. (. *. ,. -. /.
BIae pic+ in )ini)$) po'iion. Di'c+are Da)per clo'e. L$?e Oil pre''$re ae=$ae !.* K;C)" Conrol Oil pre''$re ae=$ae :Se 0 KSC. re'e 11 KSC<. L$? oil an@ le5el ae$ae :no lo6<. BRG. TEMP No +i+ /! !C An2 one Oil P$)p r$nnin. An2 one PAPH a5aila?le air )oor; elelcric )oor in 'er5ice > re'peci5e a)per' are open. 0. #SSS Per)i 6ill ?e )e i3 no M#T > all col air a)per' no open )ore +an * 1!. Local p$'+ ?$on in relea'e coniion. 3an 6ill a@e a 'ar an i' e'c+. a)per' 3ail' o open 6i+in pre'e i)e. T+e 3an 6ill rip.
(.1 DISCHARGE DAMPER A. &+en 3an i' in 'er5ice an i' i'c+are Da)per i' open. Co))an oe' o clo'e +e i'c+are a)per o3 o+er non8r$nnin' 3an. B. Bo+ 3an' i'c+are a)per 6ill re)ain open i3 3an' are no in 'er5ice. C. pon i''$e o3 'ar co))an 3or e'inae 3an +e re'peci5e i'c+are a)per clo'e'.
(." PA #AN PROTECTIONS 1. ". %. (. *.
R$nnin PA 3an 6ill rip in +e 3ollo6in coniion' Elecrical proecion rip. Sop co))an 3ro) CB. E)erenc2 p$'+ ?$on pre''e. #an;)oor ?earin e)p. Hi+8Hi+ 0! De.C :O)nia$rJTe)p. S6 in 'erie'< M.#. T.
1-3
*' +'
#an 5nning & !tlet Damper fails to open %fter 1. Sec time' #an 6i7ration 8i98i
1-! *.! SCANNER #AN LOGICS AC #AN 8 Scanner 3an can ?e 'are 3ro) #SSS con'ole. Sar in +e 3ollo6in coniion' a. Scanner $c o 3$rnace DP i' 1*". ()) o3 &CL ?. Lo'' o3 Criical po6er 3or " 'ec c. Sar co))on AC or DC per'i'in > nei+er 3an 'ar 6i+in * 'ec. FAN CAN BE STOPPED WHEN
a. No Sar co))an an 'op co))an i' i5en. ?. Scanner $c o 3$rnace DP i' 1*".( )) &CL or c. Scanner $c o 3$rnace DP Hi+ ,!!)) &C 3or 1! 'ec'.
*.1 DISCHARGE DAMPER a. Open' a$o)aicall2 a3er 3an i' 'are ?. Open' a$o)aical2 on lo'' o3 criical po6er 3or " SECS. c. Di'c+are a)per :+i' coniion +ol' 3or ?o+ AC > DC 3an'< Clo'e' a3er * 'ec o3 #an rippin an o+er 3an r$nnin. . Di'c+are a)per CIo'e' 6+en DC 3an i' Sare.
*." DC SCANNER #AN a. I can +e 'are 3ro) #SSS con'ole FAN STARTS AUTOMATICAL: WHEN
a. DP ?e6een 'canner +eaer > 3$rnace i'1*".( )) o3 &CL a3er a i)e ela2 o3 * SECS ?. Lo'' $p Criical po6er 3or " 'ec'. c. Sar co))an 3or AC or DC per'i'in nei+er 3an a@in 'ar 6i+in * SEC. FAN CAN BE STOPPED WHEN
a. No 'ar co))an pre'en an 'op co))an i' i5en ?. DP ?e6een 'canner +eaer > 3$rnace 1*".( )) &CL
1-(
c. Scanner $c o 3$rnace ,!! )) &CL
1-1 *.% DISCHARGE DAMPER a. ?. c. .
Open' a$o)aicall2 6+en +e 3an i' 'are Open' a$o)aical2 6+en lo'' o3 criical po6er 3or " SECS. Da)per clo'e' 6+en 3an i' 'oppe a3er * SEC Da)per clo'e' i3 AC 3an i' 'are.
*.(. EMERGENCY DAMPER OPENING =
a. &+en ?o+ #D #an are o9 ?. Lo'' o3 criical po6er 3or " SEC CLOSING =
&HEN ANY ONE #D #AN IS RNNING
,.! SEAL AIR #AN LOGICS a. Seal air 3an can ?e 'are 3ro) FSSS con'ole. ?. Seal air 3an A or B 'ar co))an per'i'in > nei+er o3 +e) i' 'arin 6i+in * SEC. c. Seal air 3an A rip' a3er 1* 'ec i3 ?o+ PA 3an' rip . Seal air 3an8A can +e 'oppe )an$al2 i3 3an 8 B i' in 'er5ice an 'op ?$on i' no operae.
,.1 SEAL AIR #AN 8 A CAN BE STARTED FROM
1. Sar p$'+ ?$on ". Sar Co))an Gi5en 3or an2 3an > nei+er o3 +e) i' r$nnin 3or )ore +an * 'ec. %. Ei+er PA 3an on (. Ei+er PA 3an on > 'eal air +eaer o col air $c ela8p Le'' +an 1!1., )) &CL 6i+ a i)e ela2 o3 1! 'ec > no 'op co))an TRIP CONDITIONS
1. P$'+ ?$on ". No PA 3an i' r$nnin 3or )ore +an 1* 'ec. %. #an8B 'op p$'+ ?$on no pre''e.
,." SEAL AIR #AN 8 B 1-)
1. Sar p$'+ ?$on. ". Sar co))an i5en 3or an2 3an > nei+er o3 +e'e 3an a@e' 'ar 6i+in * 'ec +en 'ar co))an oe' o ?o+ 3an.
1-" %. Ei+er PA 3an ON > 'eal air +eaer o col air $c ela8 P 1!1.,)) &CL< (. No 'op co))an. TRIP CONDITION
1. Nei+er o3 +e 3an i'c+are a)per Open. ". Sop p$'+ ?$on. %. Nei+er PA 3an i' on 3or )ore +an 1* 'ec. SEAL AIR FAN 9 B
a. I 'ar' a$o)aicall2 6+en pri)ar2 air 3an i' r$nnin > 'eal air +eaer o col air $c DP i' 1!1. ,)) o3 6cl 3or )ore +an 1! 'ec. ?. Seal air 3an8B rip' a3er 1* 'ec o3 PA 3an rippin. c. #an8B can ?e 'oppe onl2 6+en 3an8A i' in 'e5ice. . &+en 'ar co))an 3or ?o+ 3an' are +ere an none o3 +e 3an' 'ar one )ore co))an oe' a3er " 'econ 3or 'arin +e 3an'.
-.! PL4ERISERS PUL!ERISER START PERMISSI!ES =9 PUL!ERISER START PERMIT
a. ?. 1. ". %. (. *. ,. -. /. 0.
No M#T > An2 3eeer Pro5en. No M#T > B$rner il Horienal > airo6 le'' (! P$l5eri'er i'c+are 4;4 i' open Mill o$le e)pera$re i' 0% De. C #eeer in re)oe Col air ae open No p$l5eri'er a$o $n'$cce''3$l 'ar Tra)p iron ae open #eeer inle ae open Pri)ar2 air per)i a5aila?le L$? oil e)p %"! #
1-*
1!. L$? Oil '$)p le5el ae=$ae 11.No p$l 5eri'er rip. WHEN ABO!E CONDITIONS ARE FULFILLED PUL!ERISER READ: WILL APPEAR
1-% PRIMAR: AIR PERMIT
#or )ill' A.B.C.D. 8 Ei+er ?o+ PA an ?o+ #D on or an2 one PA an one #D r$nnin an 3o$r or le'' no. o3 )ill' r$n nin an PA +eaer :A.B.C.D< $c pre''$re no lo6 or lo6 lo6. #or )ill' E.#.G.H. 8 Ei+er ?o+ PA an ?o+ #D 3an' r$nnin or an2 one #D an one PA r$nnin 3o$r or le'' pre''$re no lo6 or lo68lo6 FOR PUL!ERISER START FOLLOWING ARE TO BE FUFILLED
1. ". %. (.
P$l5eri'er rea2. Seal air o +eaer $ner ?o6l DP "!!)) &CL. P$l5eri'er no on. Iniion per)i a5aila?le :% o$ o3 ( oil $n' in 'er5ice an ?oiller loa %! an aacen 3eeer r$nnin a*! loain<. *. Sar co))an i5en.
.1IGNITION PERMITS FOR MILLS =9 MILL 9 A
:a< AB ele5aion % o$ o3 ( $n' in 'er5ice. :?< 3eeer B i' pro5en an 3eeer 'pee *! an ?oiler loa %! MILL 9 B
a. % O$ o3 ( AB $n' in 'er5ice or ?. % O$ o3 ( CD $n' in 'er5ice an 3eeer C i' pro5en 6i+ 3eeer 'pee *! or c. #eeer A or C are pro5en 6i+ *! 3eeer 'pee > ?oiler loa %! MILL 9 C
a. % o$ o3 a ( CD ele5aion $n' in 'er5ice or
1-+
?. % o$ o3 ( AB ele5aion $n' in 'er5ice an 3eeer B 'pee*! or c. #eeer B or D pro5en 6i+ 3eeer 'pee *! an ?oiler loa %!
1-( MILL 9 D
A. B.
% O$ o3 ( CD Ele5aion $n' in 'er5ice or #eeer G or E pro5en 6i+ 3eeer 'pee*! an ?oiler loa%!
MILL 9 E
a. % o$ o3 ( E# ele5aion $n' in 'er5ice or ?. % o$ o3 ( ele5aion $n' in 'e5ice 6i+ 3eeer D pro5en an 'pee*! c . #eeer D or # in 'er5ice 6i+ 'pee *! an ?oiler loa%! MILL 9 F
]A^ % o$ o3 ( E# Ele5aion $n' in 'er5ice. or ]B^ #EEDER E OR G IN SER4ICE &ITH SPEED *! AND BOILER LOAD%! MILL 9 G
]A^ ]B^
% O$ o3 ( E# $n' in 'er5ice an 3eeer # in 'er5ice 6i+ 'pee*! or #eeer # or H in 'er5ice 6i+ 3eeer 'pee *! an ?oiler loa %!
MILL 9 H
]A^ % o$ o3 ( H $n' in 'er5ice. or ]B^ #eeer G or in 'er5ice 6i+ 3eeer 'pee *! an ?oiler loa %!
1-
MILL 9
]A^ % o$ o3 ( H $n' in 'er5ice ]B^
or % 3eeer H I' pro5en 6i+ 'pee *! an ?oiler loa %!
1-* .2 COLDHOT AIR DAMPERS & TEMPERATURE CONTROL = ]A^ Col an +o air a)per' are relea'e 3or a$o operaion 6+en 8 1. Ho air ae i' open. ". No +o air ae clo'e co))an. %. P$l5eri'er i' on. ]B^ col air a)per 6ill open 1!! 6+en p$l5eri'er i' on an +o air ae i' clo'e or +o air ae 'op co))an i' pre'en. or Col air a)per open' 1! 1!! in ca'e +ere i' a )a'er 3$elrip $pon occ$rance o3 M#T a3er a ela2 o3 * )in$e' :%!! 'ec'< col air a)per e an 1!! open co))an 3ro) #SSS :re3er line **/!% CE8#SSS r no. 1,%/"8"D8/**/ in PA 3an'<. ]C^ Col air a)per clo'e o * open 6+en p$l5eri'er i' rippe an no col air a)per 1!! open co))an or No o3 +e a?o5e ca'e inicae in Ho air a)per clo'e' 6+en 1. P$l5eri'er i' o9. or ". lo'' o3 criical po6er or lo'' o3 +e $ni criical po6er > lo'' o3 ele5aion criical po6er. %. Ho air ae clo'e co))an i' pre'en an +o air ae no clo'e.or (. Mill o$le e)pera$re i' +i+ an ae i' no clo'e.
.3 COAL FEEDER STARTING ]A^ 1. ". %. (. *. ,.
#eeer can ?e 'are 6+en +e 3ollo6in are 'ai'fe 8 P$l 5eri'er i' in )an$al )oe. #eeer 'pee e)an i' a )ini)$). P$l5eri'er in rea2. P$l5eri'er e)p. i' *( e. > no )ore+an 0% e.C Iniion per)i i' reece > inior per)i' a5aila?le. P$l 5eri'er i' on.
1--
-. No ?oiller rip /. No 3eeer 'op co))an in )an$al )oe. ]B^ A3er 3eeer 'arin 6i+in * 'econ' coal on ?el '+o$l ?e e'a?8 li'+e. O+er6i'e 3eeer 6ill rip. Iniion per)i '+o$l ?e a5aila?le 3or 1/! 'econ' 3ro) +e )o)en 'ar co))an o 3eeer i' i5en.
1-, C
FEDDER TRIPS WHEN =9
1. Di'c+are c+$e i' pl$e. ". Once #eeer rip' i can ?e re'arie a3er % 'econ' %. #eeer Can ?e 'oppe 3ro) +e con'ole 6+en 'elece o )an$al. (. T+ere i' no coal in ?el. *. Trip' in 3ee rae error o3 +e e)an an '$ppl2 an #eein Mi')ac+e' B2 )ore +an "!.
.4 PRIMAR: AIR PERMIT ]A^ Pri)ar2 Air per)i 3or p$l5eri'er' :AB.CD< > :E#G.H > < air e'a?li'+e 6+en 3ollo6in coniion' air 'ai'fe. 1. Bo+ PA 3an' an ?o+ #D 3an' are on or ". An2 PA 3an i' ON an an2 #D 3an i' ON an le'' +an ( Mill'l are in 'er5ice. an %. Ho PA +eaer.Pre''$re S6ic+e :ABCD< or :MGHS< an +o PA +eae Pre''$re Tran')ier :ABCD< an +o PA +eaer pre''$re ran')ier :E#GH< no Sen'in lo6 : ni PA +eaer Pre''$re i' no Sen'in lo6 < (. Ho PA +eaer. Pre''$re S6ic+e' :ABCD< OR :E#GH< an +o PA +eaer Pre''$re Tran')ier :ABCD< an +o PA +eaer Pre''$re Tran')ier : E#GH< no Sen'in 5er2 lo6. ni PA +eaer Pre''$re i' no Sen'in 5er2 lo6.
?o+ i'
PA HDR Pre''$re i' 'en'e c$rrenl2 6i+ +e +elp o3 +eaer :ABCD<> :E#GH< S6ic+e' in parallel an +eaer pre''$re :ABCD< an :E#GH< ran')ier' :L4M< in 'erie'. #inall2 '6ic+e' an Tran')ier' are @ep in 'erie'. +i' concep
2..
4i'$ali'e o enerae ni PA +eaer Pre''$re lo6 or lo68 lo6 . A?'ence o3 all +e a?o5e coriion i5e' +e PA per)i 3or ABCD > E#GH ]B^ A3er +e A''ociae p$ll 5eri'er i' ON +e pri)ar2 air per)i i' no loner re=$ire 3or +e p$l 5er'er +a i' in 'er5ice. :C< &+en ?o+ PA 3an' are o9 or ?o+ #D 3an' are o9 all p$l5eri'er' +a are in 'er5ice rip a$o)aicall2.
1-]D^ TRIP O# MILLS #POM P A HEADER PRESSRE 1. T+e Sen'in o3 PA Heaer pre''$re lo6 > Lo Lo ?e a@en 3ro) ?o+ +e +eaer. pre''$re '6ic+e' > pre''ere Tran')ier' +ro$+ L4M' 6i+ an2 one 'e5ic+ :ABCD< or : E# GH< > ?o+ +e Tran' )ier' Sen'in a Lo or Lo Lo 5al$e re'pecli5ell2. ".
P$l5eri'er A o '+all rip in'ananio$'l2 in +e e5en o3 PA +eaer pre''$re oin LO LO or ?o+ o3 +e PA or #D #an' are no on .
%.
In +e e5en o3 PA +eaer Pre''$re oin lo6 i '+all lea o rae rippin o3 )ill' 3ro) o E 6i+ a ela2 o3 " 'econ'.
(.
In +e e5en o3 rippin o3 one PA 3an or 1 #D #an )ill > E '+all rip 6i+ a ela2 o3 " 'econ' 3ro) op o ?oo) ill ( )ill' Ser5ice. Trippin co))an o oe' in'ananio$'l2 an 6i+ a ela2 o3 " 'econ > '$?'e=$en )ill' 3ro) H8E.
PUL!ERISERS STOP WHEN =9
1. ". %. (. *. ,.
Sop ?$on i' operae. Pri. air rip co))an i' pre'en Boiler Trip Mill Di'c+are 5al5e no open. Iniion per)i re=$ire an lo' 6i+in 1/! 'econ. L$? Oil p$)p rip:a< l$? oil p$)p ON an pre''$re lo6 6i+ a ela2 o3 1! 'econ'. :?< p$l5eri'er ON an l$? oil p$)p NOT ON 3or )ore +an 1! 'econ'.
2.1
-. EPB rip. /. Seal air +eaer;)ini)$) ?o6l p 1"/ )) o3 6cl 6i+ a ela2 o3 I )in$e. 0. Ele5aion po6er no a5aila?le 3or " 'ec 1!. A$o 'op co))an i' pre'en 11. P$l5eri'er 'ar co))an i' per'i'in ?$ p$l5eri'er no on 6i+in 1! 'econ'.
1-/ .0 CC P' P$,+"(+),#/.
R$nnin CC P$)p 6ill rip in +e 3ollo6in coniion'8 1 Di'c+are 5al5e 1 no 3$ll2 open. ". Di'c+are 4al5e " no 3$ll2 open. % Moor ca5i2 Te)p. +i+ T;C :I.4.M.< an local '6ic+ ; inica or are in 'erie' 6i+ 'e 5al$e ,!o C an *-."O C re'peci5el2. (. Elecrical rip';EPB rip
.1CC P'/ P"$)//)?"/= 1. Moor coolin 6aer o6 ae=$ae. : %" Gallon'; Min$e<. ". Ca'in i9 e)p. ae=$ae. :1* e.c< %. Moor ca5i2 e)p. ae=$ae : *-." e.c<. (. Di'c+are 5al5e 81 Open. *. Di'c+are 5al5e 8 " Open ,. EPB Relea'e.. FSSS = LOGICS 0.! M#T CONDITIONS Ma'er 3$el rip i' iniiae i3 an2 one o3 +e 3ollo6in occ$r' :a< All #D 3an' rippe. :?< All ID 3an' Trippe. :c< Inae=$ae 6aer 6all Circ$laion 3or )ore +an * Sec'. :< All CC p$)p' Trippe an :?< All CC p$)p' ela p acro'' eac+
2.2
p$)p 1! p'i an :c< an2 one i'c+are 5al5e o3 eac+ p$)p no open :e< Lo'' o3 Re+eaer Proecion 3or More +an 1! 'econ' : incorpo rae in ARP Ho6e5er #SSS 'en'e' in'ananio$'l2. :3< Bo+ Seconar2 APHS Trippe. :< All Boiler #ee p$)p rippe : +i' circ$i +a' a ela2 a ARP en<
1-0 +<
Dr$) le5el lo6 lo6 3or 1! 'ec'.
i<
#$rnace Pre''$re +i+ 8 +i+ :";% Loic< : J%"*)) &Cl <
<
#$rnace pre''$re lo68lo6 !";% :LOGIC< :8%"*)) 6cl<.
@<
Lo'' o3 all 3$el.
l<
#la)e #all$re
)<
Lo'' o3 $ni criical po6er 3or " 'ec.
n<
E)erenc2 rip o3 Boiler.
o<
Lo'' o3 ""! 4ol' DC '$ppl2 3or " 'econ'.
p<
Air o6 %! an Boiler Loa %!
=<
Lo'' o3 Co)?$'ion Conrol S2'e) C;C;S Po6er :11!4 AC< 3or " Secon' . : +i' i' no connece in o$r '2'e) <.
r<
Si)$lae Trip :$ni paneI in Si)$lae )oe an an2 o+er panel in operae )oe<
'<
All #eeer' o9 > Lo'' o3 po6er a an2 oil ele5aion in 'er5ice. T+e rip re'e' a3er p$rin i' co)plee : p$re $raion %!! Secon' <
2.3
1/! .1 P$7" (8(" = P$re Rea2 'inal 6ill Appear 6+en a. H#O rip 5al5e clo'e ?. All H#O Nole 5al5e' are clo'e c. All P$l5eri'er' o9 . All #eeer' o9 e. No Boiler rip 3. All 'canner' 'en'e No #la)e : #ire?all AB BC DE #G GH H AND DISCRIMINATING AB CDE# > H < . Air #lo6 %! +. All Ho Air Gae' Clo'e i. Dr$) le5el Sai'3acor2 . All A$7 air a)per' )o$lain :AA o <. @. Bo+ PA 3an' o9 l . &in?o7; #$rnace ela p Ae=$ae : "*)) 6cl <. :&+en p$'+ o p$re B$on i' Pre''e P$rin 6ill Sar 3or f5e Min$e'.<
.2 SECONDAR: AIR CONTROL= A. All A$7 air Da)per' AA AB BC CDDE E# #G GH H Mo$lae o Mainiain a pre'e Di9erenial Pre''$re Be6een 6in?o7 an #$rnace Till %! o3 Boiler Loa. B. &+en Boiler loa cro''e' %! +e 'e poin o3 6in?o7 Pre''$re i' Increa'e a$o)aicall2 o ano+er pre'e 5al$e an all a$7 air a)per' e7cep 6+ere +ere i' oil frinSar clo'in 3ro) op o ?oo) in a 'e=$enial Manner o Mainain +e ne6
2.(
ela p. C. A$7 . air a)per' a''ociae 6i+ oil ele5aion' o o a f7e openin o3 %* +e 'ein o3 %* Ha' ?een pro5ie ?2 BHEL $rin Co))i''onin. D. All 3$el air a)per' ABCD E#GH> Mo$lae accorin o #eeer 'pee a3er +e 3eeer i' pro5en P TO *! o3 3eeer 'pee +e De'inae Da)per re)ainin clo'e an ?e6een 3eeer 'pee 5ariaion 3or *! o 1!! 3$el air a)per )o$ lae' 3ro) ! o "!
1/1 E. A$7. air a)per' A''ocae 6i+ oil Ele5aion' clo'e' $rin HEA Inior 'ar an open' a3er oil Nole 5al5e' 3$ll open Ele5aion Sare an 'ar i)e +a' e7pire. #. Al 3$el air a)per' clo'e a3er *! Secon' o3 re'peci5e #eeer Trip. G. &+en Boiler loa 3all' o6n o %! all a$7. air a)per' : e7cep 3$el air< Sar' openin 3ro) Boo) o op in a 'e =$enial Mnanner a a i)e iner5al o3 1! 'ec' eac+.
0.% HEA4Y OIL RECIRCLATION 4AL4E .3 A Openin 4al5e can ?e opene 3ro) CB 3ro) open p$'+
?$on 6+en all H#O nole 5al5e' are clo'e. .3 B. Clo'in8 1. Recirc$laion 5al5e can ?e clo'e 3ro) clo'e p$'+ ?$on 3ro) #SS con'ole. " T+e 5al5e clo'e' a$o)aicall2 i3 an2 H#O Nole 5al5e i' no clo'e.
0.( :A< H#O Trip 5al5e
a. ?. c. . e. 3.
H#O Trip 4al5e can ?e opene 3ro) open p$'+ ?$on i3 +e 3ollo6in coniion' are 'ai'fe 8 No Boiler Trip ; No M#T. H#O +eaer e)p.i' Ae=$ae 1"! e.c. H#O '$ppl2 pr. i' ae=$ae / KSC. ALL H#O Nole 4al5e' clo'e. No clo'e co))an. IT can ?e opene 6+en H#O Recirc$laion 5al5e i' opene an All Nole 5al5e' Clo'e.
2.)
. H#O Heaer pre''$re. ao)i'in 'ea) pre''$re an H#O +eaer Te)pera$re are no Lo6 lo6 .4 ;B< HFO TRIP !AL!E CLOSES IN THE FOLLOWING CONDITIONS=
a. Lo'' o3 Criical po6er 3or" SEC. ?. Boiler Trip an an2 Nole 5al5e i' no Clo'e : 3or i)e ?ein I +a' ?een Moife o onl2 M#T < c. Clo'e PB Operae. . Ao)i'in 'ea) pre''$re i' lo6 3or " Secon' 6+en an2 H#O Nole i' no clo'e . e. H#O Heaer pre''$re i' lo6 3or " Secon' 6+en an2 H#O Nole i' no clo'e. 3. H#O +eaer e)p. i' lo6 3or " 'ec'.
1/" .5.1 ON E"?%+),# /+%$+ P"$)//)?"/= T+e #ollo6in Coniion' are o ?e 3$lflle 3or Iniiain 'ar co))an 3or oil B$rner'8 A. B$rner :TILT< Horional B. Air #lo6 (! C. No Boiler Trip D. H#O Trip 4al5e i' Open I3 an2 #eeer Ha' Pro5en Coniion' :A< > :B< Are B2pa''e
.5.2 E"?%+),# T$)'. Trip Co))an i' Iniiae 6+en +ere i' A. Boiler Trip B. H#O Trip 4al5e no Open .6.0 OIL ELE!ATION LOGICS=
.6.1 START COMMAND= 9 T+e ele5aion 'ar co))an oe' in an2 o3 +e 3ollo6in coniion' 8 A. &+en 'ar co))an i' iniiae 3ro) #SSS con'ole OR B. &+en ele5aion '$ppor a$o co))an i' pre'en 3ro) p$l5eri'er' a$o Looic OR C. &+en fr' r$n ?ac@ '2'e) operae'
2.*
D. An ele5aion 'ar per)i i' pre'en : a' e'cri?e a 0.*.1 a?o5e< .6.2 W"# S+%$+ C,%- )/ G)?"# %#- +"$" )/ #, @%(' T$)' '$"/"#+ +" C,%#- 7,"/ +, )#-)?)-% C,$#"$/ %/ ,,,/
Corner No. 1 I))eiael2 Corner No. " A3er ,! 'econ'. Corner No. % A3er %! 'econ'. Corner No ( A3er 0! 'econ'. Z
In ca'e o3 3a' loa c$ ?ac@ Iniiaion 'ar co))an i' i''$e Si)$laneo$'l2 o all corner' o3 an ele5aion.
1/% .6.3 I3 #le5aion 'ar i)e i' e7pire I.e. 1%! 'ec' a3er Sar
Co))an an %;( Oil 4al5e' o no open an proo5e UNSUCCESSFUL ELE!ATION START ANNUNCIATION APPEARS. .6.4 I# ele5aion AC po6er i' no A5aila?le 3or )ore +an " 'ec'. L,// , %#8 E"?%+),# ',"$ Ann$nciion appear'. .6.5 I3 Ele5aion 'op i)e i' e7pire .e. (*! 'econ' :-.* Min
$e'< A3er Gi5in 'op co))an an an2 corner i' no '+$ o6n n'$cce''3$l oil Ele5aion '+$ o6n ann$nciaion appear'. .6.6 I3 Ele5aion 'op;'ar i)e i' e7pire an an2 o3 +e Inior'
i' no Rerace n'$cce''3$l 'par@ ro Reracion Ann$n ciaion appear'. .6.. CORNER LOGIC=
&+en Sar Co))an i' Gi5en o an2 corner +e corner Pro5e' in +e 3ollo6in Se=$ence I3 +e 3$llo6in coniion' are Sai'fe_ A. SCA!ENGE !AL!E IS CLOSED
2.+
B. G$n i' in enae coniion C. Nole 4al5e an Ao)i'in 'ea) Nole 5al5e Man$al I'olain 5al5e' are open D. Local 'elecor S6ic+ in re)oe Po'iion FOR AN: CORNER TO PRO!E=
1. Spar@ ro a5ance' ". G$n A5ance' %. Ao)i'in 'ea) 5al5e open' (. Spar@ Ro i' Eneri'e *. H#O Nole 5al5e open' ,.
Scanner Sen'e' #la)e
1/( .6. #OR H#O NOVVLE 4AL4E TO OPEN #OLLO&ING
CONDITIONS ARE TO BE #L#ILLED a. ?. c. .
No Corner rip co))an pre'en #la)e i' pre'en or Inior 'par@ i' Eneri'e Ao)i'in 4al5e 3$ll open No 'ca5ane co))an i' pre'en
.6..
I3 +e H#O Nole 5al5e oe' no open 6i+in "* 'ec'. an +ere i' no a)e a rip co))an oe' o +a corner
.6.10 I3 +e 5al5e i' 3$ll2 opene an oil o6 : +i' coniion i' no
pro5en 6ill Re)ain
)anaor2 o @eep an oil G$n in 'er5ice +o6e5er % o$ o3 ( Oil nole 5al5e pro5en 6o$l ?e 'ai'fe onl2 i3 all +e $n' +a5e Oil #lo6 ae=$ae coniion' < i' e'a?li'+e o ?e in Ser5ice.
.6.11 CORNER STOP SEQUENCE
&+en a 'op co))an i' i5en o an2 corner +e #ollo6in Se=$ence a@e' place. a. A Sca5ene Co))an 6ill o o clo'e H#O Nole 5al5e ?. Ao)i'in Nole 5al5e 6ill open c. Si)$lanio$' co))an Goe' o open Sca5ene 5al5e an o a5ace Spar@ ro.
2.
. E. #. G.
Spar@ i' Eneri'e a3er inior i' a5ance 3or 1* 'ec'. A3er * Min$e' Sca5enin Sca5ene 5al5e. 6ill clo'e. Ao)i'in 5al5e 6ill clo'e on corner Trip A Bac@ 8$p rip 6ill ?e iniiae a3er , Min$e' o clo'e all Nole 5al5e' i3 +e2 are no clo'e.
.6.12 CORNER TRIP
Corner rip i' iniiae in +e 3ollo6in coniion' a. Oil G$n No A5ance ?. G$n' no Cla)pe : enae < c. Selecor S6ic+ i' in o9 po'iion an ao)i'in )an$al 5al5e i' Clo'e. . H#O Man$al i'oain 5al5e or ao)i'in 'ea) i'olain 5al5e' are clo'e.
1/* LOSS O# ALL #EL TRIP PROTECTION a. II Co)e' ino Circ$i 6+en an2 o3 +e Nole 5al5e' i' no clo'e. ?. Ii Ge' re'e * Secon' o3er M#T +i' Proecion rip' +e ?oiler 6+en I<. T+e Proecion i' ar)e an All Ele5aion Trippe Or All Nole 5al5e' Clo'e an All #eeer' o9 or Lo'' o3 po6er "'ec. II< All #eeer' o9 or Lo'' o3 po6er " 'ec. an H#a Trip 5al5e' no clo'e an
2.-
All H#O Nole 5al5e' no Clo'e
1!.! BOILER #LAME #AILRE PROTECTION T+i' proecion co)e' ino Pic$re a3er " 'ec o3 an2 #eeer pro5in. T+i' proecion ac' 6+en all Ele5aion' i. e. ABBCDE#GGH> H are 5oin 3or no a)e. AB ELE!ATION NO FLAME !OTE =
i< #eeer A o9 an #eeer B o9 3or )ore +an " 'ec. or
1/, ii< Ele5aion AB Scanner 'en'e' no #la)e an ele5aion AB ";( H#O Nole no pro5en. or Lo'' o3 po6er #ail$re 3or " 'ec. or iii< Ele5aion AB ";( Nole 5al5e' no pro5en or Po6er lo'' " SEC an Ele5aion AB ";( nole 5al5e' no clo'e or Ele5aion 'are an Po6er lo'' " Sec. :Si)ilar 3or H Ele5aion < ELE!ATION BC FLAME FAILURE
a< Ele5aion BC ";( 'canner' 'en'e' no a)e or ?< #eeer B o9 or lo'' o3 po6er " 'ec an #eeer C_ o9 or lo'' o3 po6er " 'ec or
21.
c< #eeer CD ";( nole 5al5e no pro5en or po6er lo'' " 'ec an Ele5aion CD an2 oil 5al5e no clo'e or ele5aion 'are an po6er lo'' " 'ec. Z
Si)ilar 'c+e)e 3or DE > #G ele5aion E# ele5aion oil $n' '$p porin DE > #G ele5aion fre ?all 'canner'.
1!.1 DRM LE4EL PROTECTION Boiler 6ill ?e rippe on r$) le5el Proecion i3 r$) le5el oe' Hi8 Hi 1! 'ec or. r$) le5el oe' lo8lo 3or 1! 'ec an i< Bo+ H2ra'ep' are 5oin or ii< Le3 H2ra'ep' > RHS Tran')ier are 5oin or iii< RHS H2ra'ep > LHS ran')ier are 5oin
1/10.2 INADEQUATE WATER WALL CIRCULATION FOR 5 SECS Inae=$ae 6aer 6all circ$laion rippin 3or ?oiler i' o ac a' 3ollo6' All CC p$)p' rippe or All +ree p$)p' in 'er5ice > p 1! p'i. or an2 one i'c+are 5al5e o3 eac+ o3 +e p$)p i' no open. p$)p o9 i' 'en'e #ro) '6ic+ ear 'er5ice conac D48 1; D48" i'c+are 5al5e no open i' 'en'e 3ro) 5al5e li)i '6ic+e' an lo6 i9. Pre''$re ran')ier. Boiler rippin 6o$l occ$r onl2 6+en all +e , ran')ier' 'en'e lo6 p oe+er.
1!.%.1 REHEATER PROTECTION LOGIC STAGE8 II !1. Ena?lin 6+en Boiler i' 6or@in an )ain 'ea) pre''$re %! @;'=. CM !". Ar)in 6+en HP ?2pa'' BP1 or HP ?2pa'' BP" open " an LP ?2pa'' 4;4 open. !%. On Re+eaer proecion rippin 3or ?oiler i' a' 3ollo6'. i< T$r?ine i' in rippe coniion an ?oiler i' 6or@in i3 BP1 >
211
BP" are no open ?oiler 6ill rip a3er 1* 'econ'. OR LP ?2pa'' Co))an i' %* an ?o+ LP ?2pa'' 5;5 no open 3or %* 'econ' ?oiler 6ill ?e rippe. Once +e proecion i' ar)e +e proecion 6ill e'ar) onl2 a3er ?oiler Trippin.
1!.%." RAHEATER PROTECTION STAGE 81 ARMING 1. Boiler li+e $p ; no M#T an ". Boiler Pre''$re "* @;c)" an %. Ei+er BP1 or BP" open " an LP ?2pa'' open " once onl2 a3er +a 'el3 Lac+in.
1// PROTECTION=
1. Proecion ar)in an ". T$r?ine rip 3ro) CH81 an CH8" an %. Ei+erLP ?2pa'' clo'e or ?o+ HP ?2pa'' 5al5e' clo'e :" open< +en ?oiler 6ill rip a3er a i)e ela2 o3 1* 'econ'.
B MAIN TURBINE PROTECTIONS 88888888888888888888888888888888888888888888888888888888888888888888888888888888888888 DESCRIPTION ALARM TRIP 88888888888888888888888888888888888888888888888888888888888888888888888888888888888888
LOGIC
1.! MECHANICAL a. ?. c. .
Local rip le5er operae T+r$'. BRG A7ial '+i3 O5er'pee ?ol' conn'r. 5ac$$) lo68lo6
a7ial
2e' J;81)) 1!;11
".1 ELECTRICAL a. ?.
E)erenc2 rip 3ro) CB Ye'. Re)oe rip $rin ATT : Pro.pror) <
212
c. . e. 3. . +. I. . @.
#ire Pro. I : PB PSH< #ire pro II : PB p$'+< MOT le5el lo68lo6 81!!)) 81*!)) 8*!)) Generaor pron. Boiler fre o9 or ?oiler rip MCB r$?ine rip ATRS S;D Prora))e Con'r. 4AC .lo68lo6 !./ @'c ; 1(!)). - @'c;"%! )) " o$ o3 % E7ene $r?ine pron'. L$?e oil pr. lo68 lo6 1.1 ?ar a ?r en : " o$ o3 % <
"." EFTENDED TRBINE PROTECTIONS a. ?. c. . e. 3.
Le5el Gen ?$'+in ca'in op L5L -* : " o$ o3 " < Col Ga' e)p. Be+in cooler ** e. c :" o$ o3 " < &ar) air e)p. )ain e7cier /! e. c :" o$ o3 " < Seal oil e)p. ?e+in cooler ** e. c :" o$ o3 " < Pri)ar2 6aer e)p ?e+in cooler ,! e.c:" o$ o3 "< Saor 6aer o6 lo6 lo6 1%.% @;'ec :" o$ o3 "<
1/0 .
Pri)ar2 6aer o6 )ain ?$'+in : ;4;&< !.%-
@; 'ec :"o$
+.
HP ca'in i9 e)p )i )eal op;?oo) *! e. @ ar)in loa "! :" o$ o3 "< IP ca'in 8o8 :#ron< *! e. @ ar)in loa "! IP ca'in ela Rear *! e.@. ar)in. loa "! HP E7+a$' e)p *!! e.c : " o$ o3 " <
o3 " <
i. . @.
".% #IRE PROTECTION 1 PB PSH #ire Poecion 1 c+annel 1 #ire Proecion 1 c+annel " Can ?e operae 3ro) CB MOT roo) near LP ?2pa'' near HP T$r?ine. "# +)/ )/ ,'"$%+"- =9 1. T$r?ine Trip ". SGC 8 C# p$)p o9
213
%. (. *. ,. -. /.
SLC C# +eaer o9 SLC C# p$)p o9 C# Heaer 1 > " o9 HP C># p$)p 1 > " o9 HP C# Cir p$)p 1 > " o9 4ac$. Brea@er open PB p$'+ #P" c+annel 1 #P " c+annel " can ?e operae 3ro) CB HP $r?ine MOT roo) an LP B2?a''.
F)$" P$,+"(+),# 9 II
"# +)/ )/ ,'"$%+"- =9
1. Sa)e a' 1 o / o3 freproecion 1 ". SGC Oil '$ppl2 o9 %. SLC AOP 1 > " o9 (. SLC EOP ON *. SLC OP 81 > " o9 ,. SLC OP 8 III o9 -. SLC T$rnin Gear o9 /. AOP 1 > " o9 0. OP 1 > " o9 1!.OP III ON
10! %.! MOT LE4EL LO&8LO& 8 1* !MM ";% LOGIC 1. T$r?ine rip ". 4AC Brea@er Open %. SGC Oil '$ppl2 o9 (. SLC AOP 1 > " o9 *. SLC EOP on ,. SLC OP 1 > " o9 -. SLC OP III o9 /. SLC T$rnin ear o9 0. AOP 1 > " o9 1!. OP 1 > " o9 11. OP III on
(.!
CEP 21(
CEP PERMISSI!ES
1. S$cion 5al5e open 1!! ". Di'c+are 4al5e Clo'e;Di'c+are +eaer PR. "/ @;c) S=$are %. Recirc$laion 5al5e open 1!! (. Bearin e)p pre'e 5al$e *. Di'c+are 5en 5al5e 1!! open ,. Ho 6ell le5el Greaer +an Pre'e 5al$e CEP TRIP=
1. Ho 6ell le5el lo6 lo6 : " o$ o3 " < ". S$cion 5al5e clo'e :o< %. Bearin e)p +i+ 8 +i+ :1!! e cel'i$'< (. Di'c+are pre''$re lo6 lo6 : "" @; c)" #allin an CEP r$nnin< 'an?2 CEP co)e' in 'er5ice a a i'c+are pre' '$re o3 ", @'c CEP i'c+are +eaer pre''$re lo6 alar) co)e' a "- KSC PERMISSI4ES #OR CEP ATO START 1. S$cion 5al5e open 1!! ". Di'c+are 5al5e clo'e ;i'c+are +eaer pr. "/ @ ;c)" S=$are
101 %. (. *. ,. -.
Recirc$laion 5al5e open 1!! Bearin e)p. pre'e 5al$e CEP on a$o O+er CEP rip An2 one CEP r$nnin an i'c+are +eaer pre''$re pre 'e 4al$e.
*.! #R# LE4EL SONAR PROBES 1. CL !!1 8*! Lo alar) ". CL !!,- / 8 1*! Lo Lo alar);rip %. CL !11 le5el +i+ alar) (. CL !11 le5el LO 8 C.#. Circ$laion pp 'op AOP 1 co)e' ino 'er5ice T$r?ine 'pee reaer +en 1* RPM > le'' +an "/*! RPM AOP " o9 or an2 i'crepanc2
21)
AOP
Di'c+are +eaer pre''$re le'' +an (.* KSC " Co)e' ino 'er5ice AOP 1 o9 or i'crepanc2 'pee 1* RPM "/*! RPM Di'c+are +eaer Pre''$re (.* KSC
,.! TD B#P START PERMISSI!ES =9
1. L$?e Oil pre''$re nor)al %.* KSC a O MTR near oil an@. ". TD B#P conrol 5al5e clo'e. %. Po'iion conroller o$p$ ! (. Di'connecin co$plin enae. *. P$)p Dela T lo6 "* D.C. ,. Deareaer le5el nor)al -. p$)p i'c+are 5al5e clo'e : /! Open< /. Recir$laion 5al5e open :1!!< 0. S$cion 5al5e open :1!!< 1!. &ar)8$p 5al5e clo'e :!< TRIPS=
1. S$cion 5al5e no open :0! < ". E7+a$' 5al5e no open :0!<
10" %. (. *. ,. -. /.
Main p$)p ?earin e)p. +i+8+i+ 1"! De. CEL T$r?ine ?earin e)p. +i+8 +i+ 1"! ecel. Trip oil pre''$re lo68lo6 * @c' : ";% loic< L$?e oil pre''$re lo68 lo6 ".0 @'c. :";% loic < 4ac$$) lo68lo6 !." KSC A7ial '+i3 o3 )ain p$)p +i+ 8 +i+ J or 8 !.-* )) :";" loic< 0. A7ial '+i3 o3 $r?ine +i+Jor 8 !.- )) : ";" loic < 1!. O5er'pee rip a *0%! :elec< *0"! :)ec+.< 11.Seal 6aer e)p +i+ 8+i+ /* ec.cel . 3or )ain p$)p DE;NDE. 'ie. 1".Deareaor le5el lo68 lo6 1%.Local rip : )ec+.< 81. 1(.Local rip :Elec< :";"<
21*
1*. CB rip )an$al : Elec. < :";"<
-.! MD B#P START PERMISSI!ES=
1. Seal 6aer +eaer pr. nor)al 1* @'c. ". Deaeraor le5el nor)al. %. P$)p ?earin e)p. nor)al 0!O C (. Moor DE;NDE ?earin e)p. nor)al 0!O C *. H2ra$lic Co$plin ?earin e)p. nor)al 0!O C ,. Di'c+are 5al5e clo'e or +eaer pre''$re no lo6. -. L$?e oil pre''$re nor)al 1." KSC. /. Recirc$laion 5al5e open 1!! 0. P$)p '$cion 5al5e open 1!! 1!. &ar)8$p 5al5e clo'e O 11.Main p$)p ela T Nor)al "* ! C 1". H2ra$lic co$plin 'coop in )in. po'iion. FOR AUTO START =
1. ". %. (.
Seal 6aer +eaer pr. nor)al 1* @'c. Deareaor Le5el nor)al . P$)p ?earin e)p nor)al 0!O C Moor DE;NDE ?earin e)p. Nor)al 0!O C
10% *. H2ra$lic Co$plin ?earin e)p. Nor)al 0! e. cel. ,. Di'c+are 4al5e clo'e or +eaer pre''$re no lo6. -. L$?e Oil pre''$re nor)al 1." @'c. /. Recirc$laion 5al5e open 1!! 0. P$)p '$cion 5al5e open 1!! 1!.BEP C on a$o 11.B#P A Trippe or B#P B rippe or BEP A R$nnin an '$cion o6 one p$)p capaci2 or B#P B r$nnin an '$cion o6 one p$)p capaci2.
MDB#P TRIPS 21+
A#8 ,#" (,#-)+),# =
1. ". %. (. *. ,. -. /. 0.
A7ial Di'place)en 5er2 +i+ - )) Bearin e)p 5er2 +i+ 1!! O C. Deaeraor le5el lo68lo6 . L$?e oil pre''$re 5er2 lo6 !. /KSC. S$cion 5al5e no open. Seal 6aer e)p. :'$cion 'ie< 5er2 +i+ /*O C. Seal 6aer e)p. : i'c+. 'ie< 5er2 +i+ /*O C P$'+ ?oon 'op. CB )an$al 'op.
10(
C 9 GENERATOR PROTECTIONS G"#"$%+,$ & A>. D%+% Rae M& Capaci2 Rae M4A Capaci2 Rae Ter)inal 4olae S2nc+rono$' reacance Tran'ien reacance S$?8Tran'ien reacance Rae Po6er #Acor NGT Deail' Ma@e
*!! M& *// M4A "1 K4 10% "( 1- !./*
#RANCE TRANS#C #rance 1/ @4;"(!4.%.%A;"*!A. ,!@4A
21
Generaor I" Conino$' Ne. Se=. &i+'an capaci2
V 8 -.* Seconar2 )i p. ea+e Seconar2 earin re'i'. o.(1 Ω (!!A. "*! 4 1!
/
% 7 "!! M4A ("!;4%;"1@4 Y* O#A# 1".*0 Soli
G"#"$%+,$ T$%#/,$"$ Rae M4A Capaci2 4olae Raio 4ecor Gro$p Coolin I)peance Gro$nin
U#)+ A>. T$%#/,$"$ Rae M4A Capaci2 "* M4A 4olae Raio "1 ; ,.0 @4 4ecor Gro$p D2Coolin O#A# I)peance /.* Tap' OLTC J * o8 1! on H4 Gro$nin Re'i'ance 1".-Ω %!!A 1!'ec
10* PROTECTIONS
1. ". %.
(. *. ,.
Generaor Di9erenial Generaor > Generaor Tran'3or)er o5erall i9erenial Generaor lo'' o3 E7ciaion Generaor lo'' o3 E7ciaion Generaor lo'' o3 E7ciaion Generaor lo'' o3 E7ciaion GT o5er $7in Lo6 3or6ar po6er inerloc@ A Lo6 #or6ar Po6er Lo6 3or6ar po6er inerloc@ B Lo6 3or6ar po6er
/-G /- GT (! G "A;(!G "B; (! (! GF 00 GT ";00GT. %- GA "; %- GA %- GB "A;%- GB
21-
-. /. 0. 1!. 11. 1". 1%. 1(. 1*. 1,. 1-. 1/. 10. "!. "1. "". "%.
Moorin Alar) Bac@ $p i)peance Bac@ $p i)peance. Saor Ear+ #a$l 1 Saor ear+ 3a$l " Saor ear+ #a$l San?2 Iner $rn 3a$l Roor Ear+ #a$l GT H4 &inin i9er GT San?2 E;# Generaor o5er 5olae Generaor o5er 5olae O;H line i9erenial Neai5e P+a'e Se=. Generaor O5erloa Local Brea@er Bac@$p Local Brea@er Bac@$p Pole Slippin Re'i'i5e #iner Rela2 Generaor $ner 3re=$enc2 :Alar)< Generaor ner 3re=$enc2 :Alar)< AT Di9erenial AT Di9erenial AT Bac@$p o5er c$rren AT Bac@$p o5er c$rren GT Di9erenial AT Bac@ $p E;# "(. Gen. 4T 3$'e 3ail
AB;%- GB "1;G ";"1G ,( G1 ,( G" ,( G% 0* G SIEMENS /- H4 *1 NGT *0 G ";*0 G /- L (, G *1 O;L :*1G< *!V ";*!V";*!VF 0/ G 0/ GY /1 G ";/1 G /- TA /- TB *1 TA *1 TB /- T *1 NTA *1 NTB 1,!;",!;%,!F
10, GENERATOR PROTECTION 1/, G OPERATES NDER THE #OLO&ING CONDITIONS 8 !1. !". !%. !(. !*. !,. !-. !/. !0. 1!.
Gen. Di9 Proecion /- G Gen Saor 1!! E;# Proecion ,( G1 Gen ner #re=$enc2 Alar) :Alar) Onl2< /1 G Gen O;4 Alar) :Alar) Onl2< *0 G Gen Pole 'lippin proecion 0/GJ0/GY Gen. Lo6 3or6ar po6er inerloc@ %-GAF ";%-GA Generaor Bac@$p IMPEDENCE Proecion "1G GT H4 &inin i9 proecion /- H4 GT San?2 E;# Proecion *1 NGTF GT &TI > OTI :T$r?ine Trip :TTR<< %! B
22.
11. 1". 1%. 1(. 1,.
AT8A > R Bac@$p O5erc$rren Proecion GT BCHHOLTV AT A > B B$c++ol #la Rela2 LBB Proecion Trip #la Rela2 AT A > B Te)pera$re +i+ a rela2 :onl2< 3or rippin AT in co)er< 1-. Generaor Saor 0* E;# Proecion
*1 TA;TB %! A %!C;%!D %! # %!L ; %!N ,( G%
OPERATION O# 1/,G TRIP RELAY LEADS TO THE #OLLO&ING 8 !1. !". !%. !(. !*. !,. !-. !/.
Trip $ni ?$' A ,., K4 Inco)er Trip $ni ?$' B ,., K4 Inco)er Trip Generaor Brea@er ; Tran'3er Co$pler Brea@er Trip #iel Brea@er Trip TTR 8 A Trip TTR 8 B TO Ar) Main CB LBB Proecion To A$o C+ane O5er C@ o3 ni;STN;TIE
GENERATOR OF PROTECTION 26G OPERATES UNDER THE FOLOWING CONDITIONS 9
!1. Generaor Tran'3or)er Bloc@ o5erall i9erenial Proecion. !". Generaor Neai5e Se=$ence Proecion !%. Generaor O5erloa alar) :Alar) Onl2< !(. Generaor Iner T$rn #a$l Proecion
/- GT (,G *1 G 0* G
10!*. !,. !-. !/. !0. 1!. 11. 1". 1%. 1(. 1*. 1,. 1-.
Generaor Saor San?2 Eari+ #a$l Proecion ,( G" GT O5er #l$7in 00 GT Generaor #iel #ail Proecion (!G Generaor lo6 3or6ar po6er proecion%-GBF "A;%-GB Generaor Tran'3or)er Di9 Proecion. /-T L.B.B. Proecion ";*!VF AT A Di9erenial Proecion /-TA AT B Di9erenial Proecion /-TB ATA Bac@$p E;# Proecion *1NTA ATB Bac@$p E;# Proecion *1NTB GT Pre''$re Relie3 De5ice #la Rela2 %! P GT #ire Proecion %! AT A> B #ire Proecion #la Rela2 %!H%!K
221
1/. B;B Proecion Trip #la Rela2 %!M 0,F 10. AT A>B TI > OTI :Onl2 3or AT Inco)er Trip< %!L %!N
OPERATING OF 26G TRIP RELA: LEADS TO THE FOLLOWING 9 !1. !". !%. !(. !*. !,. !-. !/. !0.
Trip Generaor Brea@er Trip #iel Brea@er Trip TTR8 A Trip TTR8 B To ARM Main CB LBB Proecion To Trip Circ$i o3 *" TA *" TB :,. ,K4 AT I;C< To A$o C+ane O5er CKT o3 ni B$' A>B To CC o3 Generaor #iel Circ$i Brea@er :Bloc@' Per)i''i5e< To CC o3 Generaor Circ$i Brea@er :Bloc@' Per)i''i5e<
BOILER 9 TURBINE 9 GENERATOR TRIPPING LOGIC A. B. C. D.
Boiller Pro?le)' Tro$?le' Lea To a. Boiler Trip M#R A ?. Boiler Trip M#R B Operaion o3 M#R A;B Lea o a. T$r?ine Trip TTR A ?. T$r?ine Trip TTR B Operaion o3 T$r?ine Trip TTR A;B Lea' To a. ES4 A;B I4 A;B Clo'e Trip Oil Pre''$re " KG;CM" AND Operaion o3 Lo6 #or6ar Po6er Rela2 A;B %-A;B Lea o a. Generaor Trip T+ro$+ ";%-GA "A;%-GB > T+en 1/,G;"/,G
10/ ?. Trip (!! K4 Generaor Brea@er > ,., K4 AT I;C Brea@er an fel Brea@er E.
TURBINE GENERATOR TROUBLES LEAD TO
a. ?. c. . F.
Operaion o3 $r?ine rip rela2 TTR ; A;B Operaion o3 lo6 3or6ar po6er rela2 A;B %-A;B Generaor rip +ro$+ ";%- GA "A;%-GB 1/,G "/,G Trip (!! K4 eneraor ?rea@er' > ,., K4 AT I;C ?rea@er an fel ?rea@er
ELECTRICAL FAULTS LEAD TO
222
a. Generaor Trip 1/,G ?. Generaor Trip "/,G c. 1/,G > "/,G Trip all Gen. (!! K4 > ,., K4 ?rea@er' > fel ?rea@er . Operae $r?ine rip TTR A;B e. C+ane o5er o3 ni o 'aion '$ppl2 a ,., K4.
*!! M& GENERATOR TRANS#ORMER TRIP =
EACH PHASE GT HAS THE FOLLOWING PROTECTION 9 !1.B$c++ol rip !".Pre''$re relea'e e5ice a a pre''$re o3 !.%* K;c)" !%. &inin Te)pera$re +i+ Alar) A 11! De. C Trip a 1"! De. C !(. Oll Te)pera$re Hi+ Alar) a 0! De. C Trip a 1!! De. C
GENERATOR TRANS#ORMER COOLER CONTROL Si7 n$)?er' o3 cooler $ni'. eac+ $ni con'i'' o3 a 3an an a p$)p. 1%* Cooler $ni' a@e 'ar alon 6i+ clo'in o3 fel ?rea@er > 'op 6i+ fel ?rea@er o9. "(, Cooler $ni' a@e 'ar a /! O C. &inin e)p > Sop a -! e C. 6inin e)p.
100 UATS !1. B$c++ol rela2 !". On loa ap c+aner ?$c++ol !%. 6inin e)pera$re +i+ o(. Oil Te)pera$re Hi+
Alar) a 0! De. C Trip A 1!! De. C. Alar) a /! De. C Trip a 0! De. C
223
on Te)pera$re +i+ o3 6inin > oil i oXoa' +e AT.
#AN ATO STARTING T+ere are 3o$r 3an' 6o a$o > 6o 'an?2. i.e. per raiaor one )ain > one re'er5e. T+e )ain 3an a@e' 'ar a ,*O C 6inin Te)pera$re an 'op' a ** De. C. 6inin Te)era$re. I3 +e )ain 3an rip' $e o an2 rea'on re'er5e 3an a@e' 'ar a$o)aicall2.
"!! RECOMMENDED RELA: SETTINGS
Sl. No. 1.
Rela2 De'n. Rela2 Reco))ene 'ein' 2pe Gen Di9ernial CAG %(
CTR. CT Core Re)ar@' "!!!!;* A
PTR
PT
Core
1'eQ!."*A
22(
/- G Ω :o+)< ". Gen > Gen Tra3o :f7e< O5erall Di9 /- GT 1!!!
%.
DTH %"
P+CT1 NCT(
R'a?Q(!!
"1@4 'ie
!.-*
Gen "!!!!;*A NCTI AT "!!!!;* CT%,
Bia'Q%! Hi+ Se Q
A
(!! @4 'ie 1!!!;1ACT* ICT !/"%;".%/ A Gen Lo'' o3 E7caion YCG# "!!!!;*A.CT" "1@4;1!*4.4T1 V"QK1ZK*Q1(.// :ia< V1Q DiaQ1;"
S2n.
reac.
(! G O9'eQ%;( ran'
K"QK%JK(
:o9'e<
Q%.!
reac. @1Q!./
@"Q%.!
Pri)ar2 5al$e' K%Q1.!
K(Q".!
Dia Q 1.!% o+) K*
O9'eQ !.1-, o+) "A;(!G 4TT 11 'ec. "B;(!G 4TT 11 'ec. (! GF 4AA 11 (. GT O5er$7in 1.1* 00 GT GTT 11 ";00 GT 4TT 11
Q
1/.,
rip
Q
".!
re'
Q
1!
4;3
Q
"1@4;1!*4.4T1 rip Q ".! 'ec
22)
"!1 *.
Lo6 #or6ar Po6er "1@4;1!*4.4T1 p.$. !.*a $.p.3. Inerioc@ A
"!.!!!;*
A.CT% Q
".*
M& %- GA ";%-GA
&CD 1% 4TT 11
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"!( D 9 OFF SITE EQUIPMENTS PROTECTIONS COOLING TOWER CIRCULATING WATER PUMPS
1.! C& 8 P$)p' per)i''i5e' !1<
L$? 6aer pre''$re n$r)al : "." @ c)" <
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H2ra$lic '2'e) O.K. :no ro$?le<
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No Se=$enial 'op co))an
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No rip co))an per'i'in
1!<
H2ra$lic '2'e) in re)oe operaion )oe.
T$)'')#7/ !1<
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!*<
H2ra$lic E)ernenc2 rip : p$'+ B$on <
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P$'+ B$on rip : Local <
22-
"!* ".! CT8 PMPS PERMISSI4ES !1< !"< !%< !(< !*< !,< !-< !/< !0<
L$? 6aer pre''$re nor)al : "." @ c)" < S$cion $c le5el nor)al : "/% Mr 3ro) 'ea le5el < Bearin Te)pera$re no +i+ : Hi+ 0* O C< L$? #lo6 no Lo8Lo A>B :%( LPM %! LPM< Di'c+are 5al5e 3$ll2 clo'e H2ra$lic '2'e) O.K. : No. Tro$?le< No Se=$enial 'op co))an No rip co))an Per'i'in H2ra$lic S2'e) in re)oe operaion )oe.
TRIPPINGS !1< !"< !%<
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!(< !*< !,<
%.! ARC& PMPS PERMISSI!ES =
!1< !"<
S$cion Pre''$re no lo68lo6 !.11 @;c)" Bearin Te)pera$re no Hi+8 +i+ :/*O C
TRIPS =
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S$cion Pre''$re lo68lo6 !.11 @; c)" Bearin Te)pera$re Hi+ 8 Hi+ : /*O C<
EC& PMP PERMISSI4ES 23.
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"!, EQUIPMENT 9 WISE OIL RESER!OIR CAPACIT: ST II Sl. Na)e o3 E=$ip)en Oil Bran Tan@;Re'er5a No. Capaci2 :Li< 1. ". %. (. *. ,. -. /. 0. 1!. 11. 1". 1%. 1(. 1*. 1,. 1-. 1/. 10. "!. "1. "". "%. "(. "*. ",. "-. "/. "0. %!. %1. %".
Coal Mill Gear Bo7 SMSP %"! Coal Mill Roller a''e)?l2 SMSP ,/! Coal #eeer Gear Bo7 S. C2l. ,/! PA #an S. Pri)e ,/ #D #an S.Pri)e ,/ ID #an :DE;NDE Br.< SS 1*! ID #an #l$i co$plin ST 8 1! PAPH G$ie Br. Sc2l C. /!! PAPH S$ppor Br. S. C2l8 C /!! PAPH M;D G;Bo7 SS ""! SAPH G$ie Br. S.C2l 8 C /!! SAPH S$ppor Br. S.C2l. C /!! SAPH M;D Gear Bo7 SS ""! HP Doin P$)p G;Bo7 SS 1*! Soo Blo6er' SMSP %"! Clin@er Griner G;Bo7 SMSP %"! Clin@er Griner #l$i co$plin SS ,/ Scrapper Con5e2or G;Bo7 SMSP ,/! Scrapper Con5e2or #l$i co$plin SS ,/ Scrapper Con5e2or PI4 5ariaor. SMSP ,/ S;Con5e2or 4C Gae H2ra$lic ni SS ,/ LP A'+ &aer P$)p SP (, HP A'+ &aer P$)p SP (, A'+ Sl$rr2 P$)p H2ra$lic Co$plin MOT SP (, T.D.B#P SP (, M.D. B#P ST 1! AR C&P$)p SP(, CEP Moor :NDE< Top Br. SP (, CEP Mor. :DE< Boo) Br. SP %" EC& P$)p SP (, Pri)ar2 6aer p$)p SP (,
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231
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"!EQUIPEMENT 9 WISE OIL RESER!0IR CAPACIT: ST92 ;WTP< S. N,. B$%#- , O)
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1.
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232
DM &aer Tran'3er P$)p Clarife &aer P$)p :BCPP< Sprin@ler 6aer P$)p Li)e Tran'3er P$)p C+lorine Boo'er P$)p S$)p p;p Clarife &aer P$)p Ho$'e Dea''er Blo6er
"!/
TURBINE STARTUP CUR!ES & CRITERIA
233
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23(
"1! 23)
"11 23*
"1" 23+
"1% 23
COOLANT TEMPERATRE CONTROL D$e o loa 5ariaion' $rin operaion an +e re'$lin er)al e7pan'ion an conracion' +e eneraor i' '$?ece o 're''e'. In orer o re$ce +e'e 're''e' +e +2roen coolin circ$i an +e pri)ar2 6aer coolin circ$i are eac+ pro5ie 6i+ a e)pera$re conrol '2'e) o conrol +e coolin a' an pri)ar2 6aer e)pera$re 'o +a +e aci5e eneraor co)ponen' are )ainaine a +e proper e)pera$re le5el. T+e re=$ire)en' 3or +e e)pera$re conrol '2'e)' are e'cri?e ?elo6 ϑ Col Q Col a' e)pera$re or col pri)ar2 6aer e)pera$re ϑ +o Q +o a' e)pera$re or +o pri)ar2 6aer e)pera$re Q Mean e)pera$re o3 +o an col a' or o3 +o an ϑ )ean ∆ϑ
col pri)ar2 6aer Q ϑ+o 8 ϑcol 6i+ eneraor carr2in 3$ll loa.
T+e e)pera$re ri'e ∆ϑ a 3$ll loa i' +e e)pera$re i9erence ?e6een +e +o an col +2roen a' a' i5en in +e +2roen cooler e'in aa or ?e6een +e +o an col pri)ar2 6aer a' i5en in +e i'in aa o3 +e pri)ar2 6aer cooler. A3er 'ar$p an r$n$p o rae 'pe +e coolin 6aer '$ppl2 o +e +2roen cooler' '+o$l ?e opene onl2 6+en +e e)pera$re o3 +e +2roen a' +a' reac+e +e pre'e col a' re3erence. T+e e)pera$re i9erence ?e6een col a' an +o a' i' eer)in ?2 +e no8loa lo''e'. T+e coolin 6aer '$ppl2 o +e pri)ar2 6aer cooler' '+o$l ?e opene onl2 6+en +e eneraor i' carr2in loa 'ince onl2 +en c$rren8epenen +ea lo''e' 6ill +a5e o ?e i''ipae. T+e e)pera$re conrol '2'e)' are col coolan e)pera$re conrol 'c+e)e' 6i+ 5aria?le 'e poin a' a 3$ncion o3 +e 'aor c$rren. Se poin a$')en i' 'eleca?le ?e6een I an l" or 6i+ an e7ponen ?e6een one an 6o. &i+ ri'in 'aor c$rren +e 'e poin i' re$ce 'o +a +e )ean 5al$e :)ean< o3 +o an col coolan e)pera$re' a''$)e' a nearl2 con'an 5al$e a' '+o6n in #i. 1.
23-
"1( T+e i9erence ?e6een +e 'ein 5al$e' o3 +e 6o 'e poin' corre'pon' o +al3 +e e)pera$re ri'e o3 +e +2roen coolin a' a no8 loa 6i+ *81!K :081/!#< o ?e a@en a' a $iin 5al$e.
2(.
"1* TABLE 9 I P$,'"$+)"/ , -$8 /%+$%+"- /+"%
2(1
"1, TABLE 9 I P$,'"$+)"/ , -$8 /%+$%+"- /+"%
2(2
"1TABLE 9 II T,+% "%+ ,$ "#+%'8 , /'"$"%+"- /+"% (%7
2(3
"1/ TABLE 9 II T,+% "%+ ,$ "#+%'8 , /'"$"%+"- /+"% (%7
2((
"10 TABLE 9 II T,+% "%+ ,$ "#+%'8 , /'"$"%+"- /+"% (%7
2()
""! TABLE 9 II T,+% "%+ ,$ "#+%'8 , /'"$"%+"- /+"% (%7
2(*
""1 TABLE 9 III S'"()*( ?," , /'"$"%+"- /+"% ( "+$"7
2(+
""" TABLE 9 III S'"()*( ?," , /'"$"%+"- /+"% ( "+$"7
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""% TABLE 9 III S'"()*( ?," , /'"$"%+"- /+"% ( "+$"7
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""( TABLE 9 III S'"()*( ?," , /'"$"%+"- /+"% ( "+$"7
2).
""* TABLE 9 I! E#+$,'8 , /'"$"%+"- /+"% ,(% 7
2)1
"", TABLE 9 I! E#+$,'8 , /'"$"%+"- /+"% ,(% 7
2)2
""TABLE 9 I! E#+$,'8 , /'"$"%+"- /+"% ,(% 7
2)3