Standard Pipe Supports
About Maineport Ltd We are an engineering company experienced in manufacturing and marketing products and services for U.K. and international projects in the energy and process industries. Our customers are ‘world class’ international companies who demand products of the highest standards, and our proven ability to meet their changing and developing needs. We are a quality-assessed firm to ISO 9001:2000: Registration No. FM14197. Our products and services contribute to the success of engineering projects throughout the world, including major infrastructure developments.
Products We supply a wide range of mechanical engineering products, manufactured either in-house by Maineport Ltd or sourced elsewhere according to our customer’s requirements. In house products include: Insulated specialist supports for high temperature and cryogenic pipe systems Acoustic Pipe Supports Slider Plate Assemblies Anchor Bolts and Plates Blinds and Spacers for pipelines Pipe Support Components Technical publications describing the products are available from our Sales Department.
Important Note Maineport Ltd’s continuous improvement policy means that this catalogue may be updated – check with our sales department. This information is for your guidance: if you require any further assistance, please contact our Sales Department.
We have endeavoured in this catalogue to make the information as accurate as possible, be we cannot accept any responsibility should it be found that any respect the information is inaccurate or incomplete or becomes so as a result of further developments.
1
MAINEPORT LTD Standard Pipe Supports INDEX Introduction
3
Pictorial Index Standard Fabricated Supports
5
Pictorial Index Standard Pipe Supports Components
7
Fabrication Pipe Supports Type FT – “T” Post Type FU – “U” Post Type FG – Goal Post Type FG – Cantilever Bracket Type FA – Angle Bracket Type FL – ‘L’ Bracket Type FB – Base Support Type FTG – Trunnion Guide Type FUG – Guide Type FIG – Guide/Stop Type FSW – Welded Pipe Shoe Type FSC – Clamped Pipe Shoe Type FTR – Trunnion Type FVG – Guide FVS – Support Type FVB – Bracket Field Engineered Small Bore Pipe Supports Introduction FIELD RUN PIPING 1. Support Spacing 2. Hanger Arrangement 3. Pipe Shoe Arrangement 4. Guide/Support Bracket (Single Pipe) Vertical Run 5. Suspended Bracket (Multiple Pipes) 6. Tee Bracket 7. Pipe to Pipe Brackets Continued Ordered Field Run Material Standard Components Introduction/Index 2-Bolt Clamp 3-Bolt Clamp
Alloy Clamp (ICR - ½ Mo Steel ) Beam Attachment Hanger Rods Elbow Lug Welding Lug Long Welding Wel ding Lug Strap Guide Anchor ‘U’ Bolt Forged Clevis Forged W eldless Eye Forged Turnbuckle Spherical W asher Spherical Cup W rapper Plate W asher Plate Base Plate Standard Pipe Hanger Assembly
9 11 13 15 17 19 21 23 25 27 29 31 33 35 37
39 40 42 42 43 44 45 45 46 47
48 49 51
2
53 55/56 57 58 59 60 61 61 62 63 64 65 66 67 68 69 70 71
MAINEPORT LTD Standard Pipe Supports INDEX Introduction
3
Pictorial Index Standard Fabricated Supports
5
Pictorial Index Standard Pipe Supports Components
7
Fabrication Pipe Supports Type FT – “T” Post Type FU – “U” Post Type FG – Goal Post Type FG – Cantilever Bracket Type FA – Angle Bracket Type FL – ‘L’ Bracket Type FB – Base Support Type FTG – Trunnion Guide Type FUG – Guide Type FIG – Guide/Stop Type FSW – Welded Pipe Shoe Type FSC – Clamped Pipe Shoe Type FTR – Trunnion Type FVG – Guide FVS – Support Type FVB – Bracket Field Engineered Small Bore Pipe Supports Introduction FIELD RUN PIPING 1. Support Spacing 2. Hanger Arrangement 3. Pipe Shoe Arrangement 4. Guide/Support Bracket (Single Pipe) Vertical Run 5. Suspended Bracket (Multiple Pipes) 6. Tee Bracket 7. Pipe to Pipe Brackets Continued Ordered Field Run Material Standard Components Introduction/Index 2-Bolt Clamp 3-Bolt Clamp
Alloy Clamp (ICR - ½ Mo Steel ) Beam Attachment Hanger Rods Elbow Lug Welding Lug Long Welding Wel ding Lug Strap Guide Anchor ‘U’ Bolt Forged Clevis Forged W eldless Eye Forged Turnbuckle Spherical W asher Spherical Cup W rapper Plate W asher Plate Base Plate Standard Pipe Hanger Assembly
9 11 13 15 17 19 21 23 25 27 29 31 33 35 37
39 40 42 42 43 44 45 45 46 47
48 49 51
2
53 55/56 57 58 59 60 61 61 62 63 64 65 66 67 68 69 70 71
Introduction MAINEPORT LTD manufacture a range of fabricated pipe supports and ancillary components for piping systems used in the energy and process industries. The brochure provides design guidance, technical details and reference data to enable designers to select the appropriate equipment for each support application and schedule total requirements from collated data.
Section 1:Fabricated Pipe Supports This section details standard configurations for steelwork, with relevant design guidance for selection, dimensions, fabrication and installation. The standardisation of fabricated assemblies enables customers to specify and schedule supports without engineering drawings. Special supports can be incorporated as required by the engineering design. Our system offers customers the choice of specifying their own engineered pipe support details or MAINEPORT LTD’s schedule.
Section 2:Field Engineered Pipe Supports This section provides guidance to field engineers responsible for site-run small bore piping. Detailed recommendations on how to support piping runs reflect MAINEPORT LTD’s 60 years of experience in the fabrication and installation of piping systems. The integrity of small bore systems can be critical to plant operation and safety, therefore the supports must be satisfactorily designed and installed.
Section 3:Field Engineered Pipe Supports This section details a rationalised section of components designed to be incorporated in support assemblies, reflecting current industry practice. Note: reference should be made to MAINEPORT LTD product brochures for PTFE Sliders and Insulated Supports when selecting support components.
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General Catalogue Details Materials:
all items are manufactured from BS EN 10025 Grade FE430A unless otherwise stated. Cr.Mo., stainless steel and low temperature carbon steel materials are available on request.
Finish:
supports are supplied self colour or coated to customer’s specifications: galvanised, electroplated, plastic coated or painted finishes are available.
Dimensions:
dimensions are in millimetres unless otherwise stated: sectional steel to any national standard, or British equivalent can be supplied.
Loads:
maximum recommended loads are given in KN unless otherwise stated.
Quality Assurance Manufacture of all MAINEPORT LTD products is carried out in accordance with BSEN ISO 9001 specification. MAINEPORT LTD are a quality assured company registered with the British Standards Institution, and maintain the required quality systems.
4
Pictorial Index Standard Fabricated Supports
Type FT – ‘T’ Post
Type FU – ‘U’ Frame
Page 9
Type FG – Goal Post
Page 11
Type FC – Cantilever Bracket
Page 13
Type FA – Angle Bracket
Page 17
Type FL – ‘L’ Bracket
Type FB – Base Support
Page 21
Type FTG – Trunnion Guide 5
Page 15
Page 19
Page 23
Pictorial Index Standard Fabricated Supports
Type FUG – Guide
Type FIG – Base Support
Page 25
Page 27
Type FSW – Welded Pipe Shoe Page 29 Type FSC – Clamped Pipe Shoe Page 31
Type FTR – Trunnion
Type FVS – Support
Page 33
Page 35
Type FVG – Guide
Type FVB – Bracket 6
Page 35
Page 37
Pictorial Index Standard Pipe Support Components 2-Bolt Clamp Standard: Type PC1 Heavy: Type PC2 Page 49
3-Bolt Clamp
Standard: Type PC3 Alloy Clamp Heavy: Type PC4 Page 53
Page 51
Beam Attachment Type BA1
Standard: Type PC5 Heavy: Type PC6
Beam Attachment Page 55 Type BA2
Page 56
Hanger Rods Page 57
Type HI Type HT
Elbow Lug – Type LE Page 58
Type HS
Welding Lug Type LW Page 59 7
Long Welding Lug Type LLW Page 60
Pictorial Index Standard Pipe Support Components
Strap Guide – Type PG1 Strap Anchor – Type PA1 Page 61 ‘U’ Bolt – Type PU
Forged Clevis Type RC1
Forged Turnbuckle
Page 63 Type RC3
Page 62
Forged Weldless Eye
Page 65 Type RC2
Page 64
Spherical Cup – Type RC5 Page 67
Spherical Washer – Type RC4 Page 66
Wrapper Plate –Type PW1
Washer Plate –Type PW2
Base Plate –Type BP1
Page 69
8
Page 68
Page 71
Fabricated Support: Type FT – ‘T’ Post DESIGN GUIDE Steel Section SIZE OF STEEL SECTION 100 x 100 x 12 L 152 x 152 x 23 UC 203 x 203 x 46 UC
600 12 43 115
800 8 29 83
MAX CONCENTRIC LOAD (KN) HEIGHT ‘A’ 1200 1500 1800 2000 6 22 18 14 12 63 51 43 39
2200
2400
10 35
9 32
Baseplate SIZE OF STEEL SECTION 100 x 100 x 12 L 152 x 152 x 23 UC 203 x 203 x 46 UC
PLATE SQ A 200 300 400
PLATE THK B 12 15 20
HOLE CTRS C 140 230 320
HOLE DIA D 14 22 27
Anchor Bolts HOLE DIA D 14 22 27
STUD DIA A M12 M20 M24
STUD LENGTH B 160 240 295
HOLE DIA C 14 24 32
9
HOLE DEPTH D 110 145 180
TORQUE E(Nm) 45 200 350
3 2 1 ITEM
4 No ANCHOR BOLTS BASEPLATE X X UC L CODE
FABRICATED PIPE SUPPORT TYPE FT – ‘T’ POST
DESCRIPTION
A
B
C DIMENSION
D
DRG No. MARK No. 10
QTY
E
Fabricated Pipe Support: Type FU – ‘U’ Frame DESIGN GUIDE Steel Section SIZE OF STEEL SECTION
SPAN ‘A’ (m) 0.6
0.9
1.2
80 x 80 x 8 L
2.6
2.1
1.6
100 x 100 x 12 L
34
24
16
9.0
152 x 89 CH
52
40
30
24
152 x 152 x 23 UC
80
78
55
43
1.5
1.8
2.0
35
29
MAX VERT LOAD (KN) B ≤ A Call up standard baseplates BP1 and anchor bolts if bolting frame to concrete (see section 3).
11
1 ITEM
X CODE
FABRICATED PIPE SUPPORT TYPE FU – ‘U’ FRAME
X
DESCRIPTION
L UC CH A
B
C DIMENSION
D
DRG No. MARK No. 12
QTY
E
Fabricated Pipe Support: Type FU – ‘U’ Frame DESIGN GUIDE Support can be specified with base plates for fixing to concrete, or without for welding to steel. Section can be RSA or UC.
SIZE OF STEEL SECTION 100 x 100 x 12 RSA 152 x 89 CH 152 x 152 x 23 UC
0.6 34 52 80
MAX VERT LOAD (KN) B ≤ A SPAN ‘A’ 0.9 1.2 1.5 1.8 24 16 40 30 25 62 47 39 22
2.0
12
Baseplate SIZE OF STEEL SECTION 100 x 100 x 12 L 152 x 152 x 23 UC
PLATE SQ A 200 300
PLATE THK B 12 15
HOLE CTRS C 140 230
HOLE DIA D 14 22
Anchor Bolts HOLE DIA D 14 22
STUD DIA A M12 M20
STUD LENGTH B 160 240
HOLE DIA C 14 24
13
HOLE DEPTH D 110 145
TORQUE E(Nm) 45 200
3 2
No. ANCHOR BOLTS No. BASEPLATE
1 ITEM
X CODE
FABRICATED PIPE SUPPORT TYPE FG – GOAL POST
X
DESCRIPTION
L UC CH A
B
C DIMENSION
D
DRG No. MARK No. 14
QTY
E
Fabricated Pipe Support: Type FC – Cantilever Bracket DESIGN GUIDE Steel Section PIPE SIZE mm 50 80 100 150 200
SIZE OF STEEL SECTION
DIM B
DIM C
80 x 80 x 8L 80 x 80 x 8L 100 x 100 x 12 L 100 x 100 x 12 L 152 x 152 x 23 UC
60 75 90 120 155
71 103 128 187 238
HOLE DIA D 12 14 14 18 18
MAX LOAD KN 1.1 1.1 2.2 2.2 8.9
A 30 x 30 x 10 shear lug may be welded to the pipe so that bracket acts as a support, rather than a guide. Refer to standard baseplate drawing if end plate required for bolting to steel/concrete.
15
2
U BOLT TYPE RC 4
1 ITEM
X CODE
FABRICATED PIPE SUPPORT TYPE FC– CANTILEVER BRACKET
X
DESCRIPTION
L UC A
B
C DIMENSION
D
DRG No. MARK No. 16
QTY
E
Fabricated Pipe Support: Type FA – Angle Bracket DESIGN GUIDE Steel Section SIZE OF STEEL SECTION 50 x 50 x 6L 80 x 80 x 8L 100 x 100 x 12 L 127 x 64 CH 152 x 152 x 23 UC
DIM A 600 900 1200 1200 1200
DIM B 450 600 900 900 900
DIM C 315 520 750 750 750
MAX LOAD KN 2.2 3.6 8.9 17 25
Refer to standard baseplate drawing if end plate required for bolting to steel/concrete.
17
1 ITEM
X CODE
FABRICATED PIPE SUPPORT TYPE FA – ANGLE BRACKET
X
DESCRIPTION
L UC CH A
B
C DIMENSION
D
DRG No. MARK No. 18
QTY
E
Fabricated Pipe Support: Type FL – ‘L’ Bracket DESIGN GUIDE Steel Section SIZE OF STEEL SECTION 80 x 80 x 8L 100 x 100 x 12 L 127 x 64 CH 152 x 152 x 23 UC
MAX VERTICAL LOAD (KN) 1.8 5.0 9.0 11.7
D DIA 14 18 22 22
Anchor Bolts (if required) D DIA 14 18 22
STUD DIA A M12 M16 M20
STUD LENGTH B 160 190 240
DRILLING D/A C DEPTH D 14 110 18 125 24 145
19
TOURQUE E(Nm) 45 100 200
2
2 No. ANCHOR BOLTS
1 ITEM
X CODE
FABRICATED PIPE SUPPORT TYPE FL– ‘L’ BRACKET
X
DESCRIPTION
L UC CH A
B
C DIMENSION
D
DRG No. MARK No. 20
QTY
E
Fabricated Pipe Support: Type FB – Base Support (150 NB Max) DESIGN GUIDE Steel Section VERTICAL MEMBER 50 x 50 x 6 L 80 x 80 x 8 L 100 x 100 x 12 L
HEIGHT ‘A’ 300 1.4 2.7 5.5
450 600 1.1 0.8 2.0 1.6 4.2 3.4 MAX VERT LOAD (KN)
750 0.7 1.4 2.9
Cross brace can be welded on site to suit vertical or horizontal pipe. A 30 x 30 x 10 shear lug may be welded to the pipe so that the bracket acts as a support, rather than a guide, for vertical pipes.
21
2 1 ITEM
U BOLT TYPE RC4 X X CODE
FABRICATED PIPE SUPPORT TYPE FB– BASE SUPPORT
DESCRIPTION
L A
B
C DIMENSION
D
DRG No. MARK No.
22
QTY
E
Guides & Stops: Type FTG – Trunnion Guide DESIGN GUIDE TRUNNION NB mm 40 50 80 100 150 200 250 300 350 400 450 500 600
TRUNNION B’ PLATE SQ (Ref) 150 150 150 200 250 300 350 450 450 550 550 600 750
PLATE THK ‘B’ 12 12 12 12 12 12 12 12 15 15 15 15 15
‘A’ SQ 300 300 300 350 400 450 500 650 650 750 750 800 900
Anchor Bolts Use 4-M12 Kemfix Bolts (or equal) M12 Stud Cat No 60-460 M12 Capsule Cat No 60-412
23
GUIDE SECTION
WEIGHT KG
50 x 50 x 6L x 150 LG “ “ “ “ “ “ 80 x 80 x 8L x 200 LG “ “ “ “ “
9.8 9.8 9.8 12.9 16.4 20.4 24.9 53.6 53.6 75.0 75.0 79.0 99.0
2 1 ITEM
X X BASEPLATE CODE
FABRICATED PIPE SUPPORT TYPE FTG– GUIDE
DESCRIPTION
L A
B
C DIMENSION
D
DRG No. MARK No. 24
QTY
E
Guides & Stops: Type FUG – Uninsulated Lines DESIGN GUIDE PIPE NB mm
HEIGHT A
HEIGHT B
25 40 50 80 100 150 200 250 300 350 400 450 500 600
70 80 100 100 120 140 160 180 200 -
17 24 30 38 52
STEEL SECTION 50 x 50 x 6L “ “ “ 80 x 80 x 8L “ 100 x 100 x 8L “ 120 x 120 x 8L 203 x 102 x 25 I “ “ “ “
Height ‘B’ specified for field installation guidance only.
25
MAX LOAD KN 2.2 “ “ “ 3.3 “ 8.5 “ 9.8 17.8 “ “ “ “
UNIT WEIGHT KG 0.6 0.7 0.7 0.9 2.3 2.7 3.9 4.4 5.9 9.5 “ “ “ “
2 1 ITEM
203 x 102 x 25.33 RSJ X X CODE
FABRICATED PIPE SUPPORT TYPE FUG– GUIDE
DESCRIPTION
L A
B
C DIMENSION
D
DRG No. MARK No. 26
QTY
E
Guides & Stops: Type FUG – Insulated Lines DESIGN GUIDE PIPE NB mm 25-150 200-400 450-600 750 900 1050
STEEL SECTION ITEM 1 ½ 203 x 102 x 25 I 80 x 80 x 8 L 80 x 80 x 8 L 100 x 100 x 12 L 100 x 100 x 12 L 100 x 100 x 12 L
LENGTH A 100 300 450 580 660 740
27
MAX LOAD KN 43 48 48 87 87 87
WEIGHT KG 2.5 5.9 9.0 21 24 27
X
1 ITEM
CODE
FABRICATED PIPE SUPPORT TYPE FIG– GUIDE/STOP
X
DESCRIPTION
L RSJ A
B
C DIMENSION
D
DRG No. MARK No. 28
QTY
E
Fabricated Pipe Support: Type FSW – Welded Pipe Shoe DESIGN GUIDE PIPE NB mm
WIDTH B
UNIT WEIGHT KG (A=300, C=100)
25-150 200-300 350-400 450-600
100 150 200 250
4.7 6.8 7.8 9.2
Standard shoe length ‘A’ = 300 or 450mm. (For line movement M above 175mm. A = 100 + 2M). Shoe length ‘C’ depends on pipe insulation thickness: standard height = 100mm.
29
2 1 ITEM
GUIDE 40 x 40 x 6 L SHOE CODE
FABRICATED PIPE SUPPORT TYPE FUG– GUIDE
DESCRIPTION
A
B
C DIMENSION
D
DRG No. MARK No. 30
QTY
E
Fabricated Pipe Support: Type FSC – Clamped Pipe Shoe DESIGN GUIDE PIPE NB mm
WIDTH B
UNIT WEIGHT KG (A = 300, C = 100)
25 40 50 80 100 150 200 250 300 350 400 450 500 600
100 100 100 100 100 100 150 150 150 200 200 250 250 250
5.4 5.6 5.8 6.0 7.3 10.5 13.6 19.6 21.0 29.0 35.0 40.0 43.0 59.4
Standard shoe length ‘A’ = 300 or 450mm. (For line movement M above 175mm. A = 100 + 2M). Shoe height ‘C’ depends on pipe insulation thickness: standard height = 100mm
31
2 1 ITEM
GUIDE 40 x 40 x 6 L SHOE CODE
FABRICATED PIPE SUPPORT TYPE FSC– CLAMPED PIPE SHOE
DESCRIPTION
A
B
C DIMENSION
D
DRG No. MARK No. 32
QTY
E
Fabricated Support: Type FTR – Vertical/Horizontal Trunnion DESIGN GUIDE Trunnion material, size and schedule is to be specified by the piping stress engineer. Trunnion length ‘C’ should include site trim allowance. Base plate/End plate optional: end plates for horizontal trunnions 12mm thick for all sizes. Base plate holes optional: see table below for anchor bolt sizes.
Trunnion NB mm (in) 40(1 ½”) 50(2”) 80(3”) 100(4”) 150(6”) 200(8”) 250(10”) 300(12”) 350(14”) 400(16”) 450(18”) 500(20”)
A Sq 150 150 150 200 250 300 350 450 450 550 550 600
BASEPLATE B C Ctrs Thk 100 12 100 12 100 12 140 15 190 15 230 15 270 20 350 20 350 20 430 25 430 25 480 25
D Dia 14 14 14 18 18 24 27 33 33 39 39 39
A Dia M12 M12 M12 M16 M16 M20 M24 M30 M30 M36 M36 M36
ANCHOR BOLTS B DRILLING Lgth C Dia D Dpth 160 14 110 160 14 110 160 14 110 190 18 125 190 18 125 240 24 145
Refer to MAINEPORT LTD anchor bolt catalogue for bolts > M20.
33
Torque ‘E’ Nm 45 45 45 100 100 200
3 2 1 ITEM
ANCHOR BOLTS (4 No.) BASE/END PLATE TRUNNION CODE
FABRICATED PIPE SUPPORT TYPE FTR – TRUNNION
DESCRIPTION
A
B
C DIMENSION
D
DRG No. MARK No. 34
QTY
E
Vessel-Mounted Supports: Type FVG - Guide Type FVS – Support Lines 200-600 NB DESIGN GUIDE The unit can be specified as a guide or support and dimensioned accordingly. When acting as a guide, standard pipe shoes in the required configuration should be specified as shown in the sketch. The support type is used in conjunction with pipe trunnions and requires stiffener plates as shown. Maximum load (vertical): Maximum load (horizontal):
54KN 15KN
The unit can be specified without the brace as a guide only (max horizontal load 18KN).
OPTIONAL GUIDE CONFIGURATION.
35
1 ITEM
CODE
FABRICATED PIPE SUPPORT TYPE FVG–GUIDE TYPE FVS– SUPPORT
DESCRIPTION
A
B
C DIMENSION
D
DRG No. MARK No. 36
QTY
E
Vessel-Mounted Supports: Type FVB - Bracket Lines 50-200 NB DESIGN GUIDE This unit can be specified as a guide or support (shear lug required). PIPE NB mm 50 80 100 150 200
SIZE OF STEEL SECTION 80 x 80 x 8 L 80 x 80 x 8 L 100 x 100 x 12 L 100 x 100 x 12 L 152 x 152 x 23 UC
ENDPLATE A
B
C
D
150 150 200 250 300
12 12 12 12 12
71 103 128 187 238
12 14 14 18 18
37
MAX LOAD KN 1.1 1.1 2.2 2.2 8.9
3 2 1 ITEM
ENDPLATE ‘U’ BOLT TYPE RC4 x x CODE
FABRICATED PIPE SUPPORT TYPE FVB – BRACKET
DESCRIPTION
L UC A
B
C DIMENSION
D
DRG No. MARK No. 38
QTY
E
Field Engineered Small Bore Pipe Supports This section gives recommended details to aid field engineers responsible for the design and installation of small bore field-run piping (50mm NB and below).
General 1. Position supports and guides in accordance with the recommended spans and overhangs shown in tables overleaf. 2. Use standard pipe shoes, ‘U’ Bolts and angle frames as detailed overleaf. 3. Hanger type supports should be avoided if possible; where necessary, limit hanger length to 1800mm, and load to 275kg. 4. Refer to section 3 for details of standard components, and hanger assemblies where necessary. 5. Use the pipe support data schedule (PSDS) to call up the supports required (page 105). 6. Use the special support drawing sheet to sketch any special configurations required (page 106). 7. Refer to section 4: reference data, for weights of pipe and fittings.
39
Field Run Piping 1. Support Spacing LINE SIZE (mm) 20 25 40 50
MAX SUPPORT SPACING (m) 4.0 4.3 5.2 5.5
VERT. GUIDE SPACING (m) 6.1 6.1 7.0 7.3
GUIDE SPACING (m) 10.7 10.7 10.7 10.7
*WEIGHT –Full of water (KgM) 2.6 3.8 6.6 9.4
*Add 4.5 Kg/M for Insulated Lines.
LINE SIZE (mm) 20 25 40 50 COLUMN
DIMENSION ‘A’ (in mm) 1.2 1.2 1.5 1.8 a
1.5 1.5 1.8 2.1 b
1.8 1.8 2.1 2.4 c
DIMENSION ‘B’ (in m)
2.1 2.1 2.4 2.7 d
2.4 2.4 2.7 3.0 e
2.8 3.3 3.6 4.3 a
1.9 2.3 2.7 3.4 b
1.5 1.8 2.3 2.7 c
1.4 1.5 2.0 2.4 d
Note: To find permissible overhangs: Match column for Dimension ‘A’ with similar column for Dimension ‘B’.
40
1.3 1.5 1.8 2.2 e
Field Run Piping
LINE SIZE (mm) 20 25 40 50 COLUMN
(mm) 20 25 40 50 COLUMN
DIMENSION ‘A’ (in mm) 0.8 0.9 0.9 1.1 a
0.9 1.1 1.1 1.2 b
1.1 1.2 1.2 1.4 c
1.2 1.4 1.4 1.5 d
DIMENSION 'A' (in m) 0.4 0.4 0.5 0.6 a
0.7 0.9 1.1 1.2 b
1.1 1.3 1.6 1.8 c
1.3 1.7 2.2 2.4 d
DIMENSION ‘B’ (in m) 1.4 1.5 1.5 1.8 e
3.5 3.0 4.6 4.6 a
2.6 2.4 4.0 4.0 b
DIMENSION 'B' (in mm) 1.8 2.1 2.7 3.0 e
3.7 4.3 5.5 6.1 a
2.9 2.6 3.3 3.6 b
1.5 1.7 2.2 3.7 c
0.4 1.3 1.1 1.2 d
2.0 1.8 3.3 3.3 c
1.4 1.4 2.6 2.7 d
DIMENSION 'C' (in mm) 0.4 1.7 2.2 1.2 e
1.6 1.7 2.2 2.4 a
0.8 1.3 1.6 1.8 b
1.1 1.2 1.5 0.9 c
1.8 1.1 1.6 1.5 d
Note: To find permissible overhangs: Match column for Dimension ‘A’ with similar column for Dimension ‘B’ and Dimension ‘C’.
41
0.9 0.9 2.1 1.7 e
1.2 0.9 1.0 1.4 e
Field Run Piping 2. Hanger Arrangement
Note: Maximum deflection from vertical 5 º (85mm per 1m red). 3. Pipe Shoe Arrangement
Note: Use clamp shoe for stainless steel and galvanised lines, shoe length depends on total pipe movement. 42
Field Run Piping 4 . Guide/Support Bracket (single pipe) Vertical Run LINE SIZE (mm) 15 20 25 40 50
HORIZONTAL RUN
DIA OF U-BOLT 6 6 6 10 10
U-BOLT CENTRES 30 35 41 60 71
DIA OF DRILLING 8 8 8 12 12
MAX LOAD KG 305 50 x 50 x 6 L 110 450 50 x 50 x 6 L 55 600 50 x 50 x 6 L 36 600 80 x 80 x 6 L 135 750 80 x 80 x 6 L 115 900 80 x 80 x 6 L 90 1050 80 x 80 x 6 L 80 1220 80 x 80 x 6 L 68 Note: Maximum load is limit of bracket only. The capacity of '‘Existing Steel’ should be reviewed. ‘A’ mm
43
ANGLE ‘C’
Field Run Piping 5. Suspended Bracket (multiple pipes) ‘A’ mm
‘B’ mm
ANGLE ‘C’
305 450 60 600 900 1200
305 450 60 600 900 1200
50 x 50 x 6 L 50 x 50 x 6 L 50 x 50 x 6 L 80 x 80 x 6 L 80 x 80 x 6 L 80 x 80 x 6 L
‘A’ mm
‘B’ mm
ANGLE ‘C’
305 450 60 600 900 1200
305 450 60 600 900 1200
50 x 50 x 6 L 50 x 50 x 6 L 50 x 50 x 6 L 80 x 80 x 6 L 80 x 80 x 6 L 80 x 80 x 6 L
44
MAX LOAD KG 90 70 35 70 45 40
MAX LOAD KG 250 215 160 280 220 165
Field Run Piping 6. Tee Bracket ‘A’ mm
‘B’ mm
ANGLE ‘C’
305 450 60 600 900 1200
305 450 60 600 900 1200
50 x 50 x 6 L 50 x 50 x 6 L 50 x 50 x 6 L 80 x 80 x 6 L 80 x 80 x 6 L 80 x 80 x 6 L
MAX LOAD KG 90 70 35 70 45 40
7. Pipe to Pipe Brackets ‘A’ mm
ANGLE ‘C’
350 50 x 50 x 6 L 450 50 x 50 x 6 L 600 50 x 50 x 6 L 600 80 x 80 x 6 L 750 80 x 80 x 6 L 900 80 x 80 x 6 L 1220 80 x 80 x 6 L For U-Bolt see details overleaf.
45
MAX LOAD KG 35 30 25 55 45 40 35
Field Run Piping Pipe to Pipe Brackets (cont)
46
‘A’ mm
ANGLE ‘C’
305 600
50 x 50 x 6 L 50 x 50 x 6 L
‘A’ mm
ANGLE ‘C’
305 600 600 900 1220
50 x 50 x 6 L 50 x 50 x 6 L 50 x 50 x 6 L 50 x 50 x 6 L 50 x 50 x 6 L
MAX LOAD KG 55 25
MAX LOAD KG 85 45 90 60 45
Field Run Piping SUPPORTED LINE SIZE 15 AND 20 25 40 50 SUPPORTING LINE SIZE 80 100 150 200 250 300
DESIGN DATA FOR U-BOLT ‘J’ AND ‘H’ U-BOLT DIA. CENTRE TO CENTRE (mm) DRILLING (mm) 6 30/45 6 41 10 60 10 71 U-BOLT DIA CENTRE TO CENTRE (mm) DRILLING (mm) 12 103 12 120 16 187 16 238 20 295 20 349
DIA OF DRILLING (mm) 8 8 12 12 DIA OF DRILLING (mm) 15 15 20 20 25 25
8. To order field run material Use standard fabrication drawings (see Section 1) and complete data tables for issue to fabrication shop. Alternatively, specify standard components by reference to part codes and sizes detailed in Section 3, and total quantity of rolled steel angle (supplied as 6m random lengths). Angle can be ordered self colour, blast primed or coated to customers’ specification.
47
Standard Components This section contains details of the MAINEPORT LTD standard range of Pipe Support Components: Page 49-53
Pipe Clamps
55-56
Beam Attachments
57
Hanger Rods
58
Welding Lugs
61
Strap
62
‘U’ Bolts
63-65
Forged Clevises, Weldless Eye Nuts & Turnbuckles
66-67
Malleable Iron Spherical Cups & Washers
68
Wrapper Plates
69
Washer Plates
70
Base Plates
71
Standard Hanger Assemblies
Dimensions and weights of each component are tabulated, together with the maximum recommended loads where applicable. Components can be called up individually or as a complete assembly, using the standard assembly drawing and the pipe support data schedule. Note Standard components to BS 3974 are also available from MAINEPORT LTD, in addition to our standard range.
48
Standard Components 2-Bolt Clamp: Standard: Type PC1 Heavy: Type PC2
SPECIFY: Type and Nom. Pipe Size
49
2-Bolt Clamp: Standard: Type PC1 NOM PIPE SIZE 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600
PIPE O/D
A
B
21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3 219.1 273.0 323.9 355.6 406.4 457.0 508.8 610.0
32 32 38 51 57 76 95 127 159 190 216 235 260 298 324 387
51 51 57 70 76 96 114 152 184 222 248 273 298 343 375 438
C
BOLT D
MATL WxT
12 12 12 12 12 16 20 24 24 27 27 27 27 30 40 40
M10 M10 M10 M10 M12 M12 M16 M20 M20 M24 M24 M24 M24 M24 M24 M30
25 x 3 25 x 3 25 x 3 30 x 5 30 x 5 30 x 5 40 x 6 40 x 10 40 x 10 50 x 12 50 x 12 65 x 12 65 x 12 65 x 15 65 x 15 65 x 15
MATL WxT 40 x 6 40 x 6 40 x 6 40 x 6 50 x 10 65 x 12 65 x 12 65 x 15 80 x 20 90 x 20 90 x 20 90 x 20 90 x 20 90 x 20
MAX LOAD N. 340ºC 2210 2210 2210 3580 4465 4465 4465 7110 7110 10700 10700 10700 10700 13340 13340 13340
WEIGHT KG 0.21 0.22 0.23 0.48 0.57 0.71 1.38 3.06 3.64 6.57 7.33 10.1 11.0 15.4 16.9 20.7
Heavy: Type PC2 NOM PIPE SIZE 40 50 65 80 100 150 200 250 300 350 400 450 500 600
PIPE O/D
A
B
C
BOLT D
48.3 60.3 73.0 89.9 114.3 168.3 219.1 273.0 323.9 355.6 406.4 457.0 508.0 610.0
50 58 70 85 96 135 160 200 235 255 280 305 330 395
70 85 96 110 127 175 200 235 280 305 330 360 385 445
16 16 20 20 24 28 34 34 40 40 40 40 40 40
M12 M12 M16 M20 M24 M24 M24 M30 M30 M36 M36 M36 M36 M36
50
MAX LOAD N. 340ºC 4900 4900 4900 14719 15600 21385 21385 26680 38260 40515 10515 40515 40515 40515
WEIGHT KG 0.77 0.91 1.16 1.54 3.36 6.35 7.32 11.4 20.6 25.8 28.0 30.6 32.8 37.8
3-Bolt Clamp: Standard: Type PC3 Heavy: Type PC4
Specify: Type & Nom. Pipe Size
51
3-Bolt Clamp Standard: Type PC3 NOM PIPE SIZE 40 50 80 100 150 200 250 300 350 400 450 500 600 750 900
SWL (N)
PIPE O/D
340ºC
400ºC
48.3 60.3 88.9 114.3 168.3 219.1 273.0 323.9 355.6 406.4 457.2 508.0 609.6 762.0 914.4
6670 6670 6670 11135 12455 12455 14225 14225 19130 19130 19130 24475 26680 35610 35610
6230 6230 6230 9810 11135 11135 12900 12900 16920 16920 16920 21775 23590 31145 31145
A
B
C
D
102 127 152 165 216 241 279 305 330 356 381 406 457 610 699
44 54 70 86 121 146 178 203 229 258 285 320 372 470 550
25 25 25 25 38 38 38 38 51 51 51 51 51 51 51
M12 M12 M12 M16 M20 M20 M20 M20 M24 M24 M24 M24 M24 M30 M30
STEEL SIZE F 30 x 6 30 x 6 30 x 6 50 x 10 65 x 10 65 x 10 65 x 12 65 x 12 80 x 15 80 x 15 80 x 15 80 x 20 100 x 20 130 x 25 130 x 25
G
H
WT KG
124 149 175 194 254 279 317 343 378 403 429 457 514 673 762
60 70 89 114 155 181 210 235 273 298 324 356 406 508 597
0.86 0.98 1.16 3.48 6.16 6.98 9.42 10.4 17.9 19.3 20.6 29.5 41.5 85.8 99.3
G
H
WT KG
279 305 356 381 413 438 464 521 584 711 787
178 216 254 286 305 330 356 394 457 546 622
13.5 15.2 28.9 41.4 46.5 49.3 52.0 75.9 113 134 151
Heavy: Type PC4 NOM PIPE SIZE 150 200 250 300 350 400 450 500 600 750 900
SWL (N)
PIPE O/D
340ºC
400ºC
168.3 219.1 273.0 323.9 355.6 406.4 457.2 508.0 609.6 762.0 914.4
35610 35610 48950 48950 56505 56505 56505 66755 66755 66755 66755
31585 31585 43605 43605 50275 50275 50275 66755 66755 66755 66755
A
B
C
D
229 254 305 330 356 381 406 457 508 635 711
138 168 210 243 256 283 310 348 412 495 570
44 44 51 51 57 57 57 57 57 57 57
M30 M30 M36 M42 M42 M42 M42 M42 M42 M42 M42
52
STEEL SIZE F 100 x 12 100 x 12 100 x 20 100 x 20 110 x 20 110 x 20 110 x 20 130 x 25 150 x 30 150 x 30 150 x 30
Standard Components Alloy Clamp (ICr-½ Mo Steel): Standard: Type PC5 Heavy: Type PC6
SPECIFY: Type & Nom. Pipe Size
53
Alloy Clamp (ICr-½ Mo Steel): Standard: Type PC5 NOM PIPE SIZE 40 50 80 100 150 200 250 300 350 400 450 500 600 750 900
SWL (N)
PIPE O/D
510ºC
538ºC
566ºC
48.3 60.3 88.9 114.3 168.3 219.1 273.0 323.9 355.6 406.4 457.2 508.0 609.6 762.0 914.4
6230 6230 6230 10250 11575 11575 13341 13341 17360 17360 17360 22265 24475 32030 32030
4460 4460 4460 7110 7995 7995 9320 9320 12450 12450 12450 14225 15595 20450 20450
3090 3090 3090 4905 5785 5785 6670 6670 8927 8927 8927 11135 12015 15595 15595
A
B
C
D
102 127 152 165 216 241 279 305 330 356 381 406 457 610 699
44 54 70 86 121 146 178 203 229 258 285 320 372 470 550
25 25 25 25 38 38 38 38 51 51 51 51 51 51 51
M12 M12 M12 M16 M20 M20 M20 M20 M24 M24 M24 M24 M24 M30 M30
STEEL SIZE F 30 x 6 30 x 6 30 x 6 50 x 10 65 x 10 65 x 10 65 x 12 65 x 12 80 x 15 80 x 15 80 x 15 80 x 15 100 x 20 130 x 25 130 x 25
G
H
WT KG
124 149 175 194 254 279 317 343 378 403 429 457 514 673 762
60 70 89 114 155 181 210 235 273 298 324 356 406 508 597
0.86 0.98 1.16 3.48 6.16 6.98 9.42 10.4 17.9 19.3 20.6 29.5 41.5 85.8 99.3
G
H
WT KG
279 305 356 381 413 438 464 521 584 711 787
178 216 254 286 305 330 356 394 457 546 622
13.5 15.2 28.9 41.4 46.5 49.3 52.0 75.9 113 134 151
Heavy: Type PC6 NOM PIPE SIZE 150 200 250 300 350 400 450 500 600 750 900
SWL (N)
PIPE O/D
510ºC
538ºC
566ºC
168.3 219.1 273.0 323.9 355.6 406.4 457.2 508.0 609.6 762.0 914.4
32470 32470 44485 44485 51600 51600 51600 66755 66755 66755 66755
23150 23150 32030 32030 36935 36935 36935 47185 57880 57880 57880
16480 16480 22265 22265 26680 26680 26680 33355 40025 40025 40025
A
B
C
D
229 254 305 330 356 381 406 457 508 635 711
138 168 210 243 256 283 310 348 412 495 570
44 44 51 51 57 57 57 57 57 57 57
M30 M30 M36 M42 M42 M42 M42 M42 M42 M42 M42
54
STEEL SIZE F 100 x 12 100 x 12 100 x 20 100 x 20 110 x 20 110 x 20 110 x 20 130 x 25 150 x 30 150 x 30 150 x 30
Standard Components Beam Attachment: Type BA1
SPECIFY: Rod dia. ‘D’
A
BxC
D
E
F
50 65 70 85 120 125 160 180 210 235 255 280 300 335 375
50 x 6 50 x 6 50 x 6 80 x 10 80 x 10 100 x 12 130 x 15 130 x 15 150 x 20 180 x 20 200 x 20 220 x 25 250 x 25 300 x 30 300 x 40
M10 M10 M16 M20 M24 M30 M36 M42 M48 M56 M64 M72 M80 M90 M100
30 30 45 55 70 80 100 110 130 145 160 180 200 220 260
30 30 30 35 40 50 70 90 90 100 110 120 130 140 150
PIN GxN 10 X 60 10 X 60 16 X 60 20 X 70 24 x 70 30 x 100 36 x 125 42 x 140 48 x 160 56 x 170 64 x 180 72 x 200 80 x 220 90 x 240 100 x 280 55
MIN WELD WxL 3 x 45 3 x 45 3 x 45 4 x 55 4 x 65 5 x 90 6 x 110 8 x 110 8 x 140 10 x 155 12 x 165 15 x 170 15 x 210 15 x 265 18 x 275
S/PIN SIZE
H
MAX LOAD(N) 340ºC
3 x 30 3 x 30 3 x 30 3 x 40 3 x 40 4 x 50 4 x 60 4 x 70 5 x 70 5 x 80 5 x 90 8 x 100 8 x 100 10 x 120 10 x 120
12 14 18 22 26 32 39 45 51 60 68 76 84 94 104
3725 5940 10200 15990 23150 36785 53560 73375 96330 133020 175600 223080 280565 353160 438505
WEIGHT
KG
0.37 0.43 0.52 1.53 1.95 3.51 7.22 8.69 14.7 17.2 24.8 37.1 46.1 71.5 280
Beam Attachment: Type BA2
SPECIFY: Rod dia. ‘D’ A
BxC
D
E
F
H
75 75 85 85 115 120 165 200 210 240 250 260
50 x 6 50 x 6 80 x 10 80 x 10 100 x 12 100 x 15 150 x 15 150 x 20 150 x 25 180 x 25 180 x 30 200 x 30
M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64 M72
30 30 30 30 40 40 60 70 70 85 85 85
40 40 60 70 75 110 120 140 175 185 220 230
12 14 18 22 26 32 39 45 51 60 68 76
56
MIN WELD WxL 3 x 45 3 x 45 3 x 45 4 x 55 4 x 75 5 x 90 6 x 110 8 x 110 8 x 140 10 x 155 12 x 165 15 x 170
MAX LOAD(N) 340ºC
WEIGHT KG
3725 5490 10200 15990 23150 36785 53560 73375 96330 133020 175600 223080
0.46 0.46 1.51 1.57 2.99 4.30 8.22 13.1 16.6 24.2 31.5 36.7
Standard Components Hanger RodsEye Rod: Type HI Tie Rod: Type HT All Thread (Studding): Type HS
SPECIFY: Rod dia., length and thread, i.e. left hand/right hand MINIMUM MAXIMUM LOAD ROD (N) THREAD DIAMETER 340ºC LENGTH X 10 100 3725 12 100 5495 16 100 10200 20 100 15990 24 100 23150 30 125 36785 36 150 53560 42 150 73380 48 200 96335 56 225 133025 64 250 175600 72 215 223080 80 300 280565 90 300 353160 100 300 438505 57
WEIGHT KG/M 0.62 0.89 1.58 2.47 3.80 5.55 7.66 10.88 14.20 19.30 25.20 31.20 38.50 49.90 61.60
Elbow Lug: Type LE
SPECIFY: Rod dia. & Elbow size/radius M12 M16 M20 M24 M30 M36 M42 M48 M56 M64 M72 M80 ROD SIZE MAX LOAD 5.030 9.050 12.100 22.100 27.700 51.700 69.800 92.100 121.000 149.000 185.000 225.000 (KN) 340ºC 12 12 12 15 15 20 25 25 25 25 25 30 T 90 90 90 127 127 178 178 216 216 248 248 248 D 38 38 38 50 50 76 76 89 89 95 95 95 R 18 22 28 37 43 52 58 63 68 74 78 93 H ELBOW A (mm) C SIZE 80 190 297 297 297 100 190 294 294 294 343 343 150 220 325 325 325 360 360 455 455 200 220 330 330 330 360 360 440 440 485 485 510 250 215 330 330 330 360 360 430 430 470 470 490 300 210 335 335 365 365 430 430 465 465 465 350 190 340 370 370 435 435 470 470 490 400 185 375 375 435 435 470 470 485 450 180 375 375 435 435 465 465 485 500 200 405 465 465 500 500 515 600 215 497 497 525 525 542 542 542 750 210 540 540 555 555 555
58
Standard Components Welding Lug: Type LW
SPECIFY: Bolt dia. ‘D’
A
BxC
D BOLT
E
H
MIN WELD W.
55 65 75 90 115 135 175 200 235 260 295 325 340 385 415
50 x 6 50 x 6 50 x 6 80 x 10 80 x 10 100 x 12 130 x 15 130 x 15 150 x 20 180 x 20 200 x 20 220 x 25 250 x 25 300 x 30 300 x 40
M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64 M72 M80 M90 M100
30 40 50 60 80 90 110 130 150 170 200 220 240 270 300
12 14 18 22 26 32 39 45 51 60 68 76 84 94 104
3 3 3 5 5 6 6 8 8 10 10 12 12 12 12
59
MAXIMUM LOAD (N) 340ºC
WEIGHT KG
3725 5495 10200 15990 23150 36785 53560 73375 96330 133025 175600 223080 280565 353160 438505
0.13 0.15 0.18 0.56 0.72 1.27 2.68 3.06 5.53 7.35 9.26 14.0 16.7 27.2 39.1
Standard Components Long Welding Lug: Type LLW
SPECIFY: Bolt dia. ‘D’
A
BxC
D BOLT
E
H
MIN WELD W.
125 125 125 150 200 200 250 250 300 300 300
75 x 12 75 x 12 75 x 12 90 x 15 100 x 20 100 x 20 125 x 30 125 x 30 180 x 35 180 x 35 250 x 40
M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64
100 100 100 115 115 150 180 180 210 210 190
12 14 18 22 26 32 39 45 51 60 68
6 6 6 6 6 6 6 8 8 10 10
60
MAXIMUM LOAD (N) 340ºC
WEIGHT KG
3725 5495 10200 15990 23150 36785 53560 73375 96330 133025 175600
0.88 0.88 0.88 1.59 3.14 3.14 7.5 7.5 14.8 14.8 23.6
Standard Components Strap Guide: Type PG1 Anchor: Type PA1
SPECIFY: Type & Nom. Pipe Size NOMINAL PIPE PIPE A B O/D SIZE 15 21.3 45 60 20 26.7 45 60 25 33.4 50 70 40 48.3 60 80 50 60.3 70 100 80 88.9 99 137 100 114.3 108 146 150 168.3 155 200 200 219.1 180 230 250 273.0 205 250 300 323.9 230 275 350 355.6 245 290 400 406.4 285 330 450 457.2 310 355 500 508.0 335 380
MATL SIZE C 40 x 5 40 x 5 40 x 5 40 x 8 40 x 8 50 x 10 50 x 10 60 x 15 60 x 15 150 x 15 150 x 15 150 x 15 200 x 20 200 x 20 200 x 20
D 12 12 12 14 14 18 18 26 26 26 26 26 26 26 26 61
GUIDE R1 H1 12 11 15 14 19 17 26 25 32 31 47 45 60 58 87 85 113 110 140 137 165 162 181 178 206 204 232 229 257 254
ANCHOR R2 H2 11.5 8 14 11 18 15 25 22 37 28 46 41 59 54 86 81 112 103 139 130 164 155 180 170 205 197 231 220 256 245
WEIGHT KG
0.25 0.27 0.32 0.62 0.81 1.69 1.91 4.77 5.76 16.6 18.9 20.3 41.1 45.2 49.2
‘U’ Bolt: Type PU
SPECIFY: Nom. Pipe Size NOMINAL PIPE PIPE C A E O/D SIZE 15 21.3 30 6 63 20 33.4 35 6 63 25 33.4 41 6 63 40 48.3 70 10 63 50 60.3 71 10 63 80 88.9 103 12 76 100 114.3 128 12 76 150 168.3 187 16 95 200 219.1 238 16 95 250 273.0 295 20 102 300 323.9 349 20 108 350 355.6 381 20 108 400 406.4 432 20 108 450 457.0 486 24 121 500 508.0 537 24 121 600 609.6 638 24 121 Note: Supplied with 4 nuts – can be used as grip or non-grip type. Add + 3mm to ‘C’ dimension for non-grip type. 62
D 63 67 70 78 83 102 114 156 181 213 244 260 286 321 346 397
MAX LOAD M 2160 2160 2160 5350 5350 9810 9810 16040 16040 24034 33400 33400 33400 43630 43630 43650
WEIGHT KG 0.1 0.1 0.1 0.21 0.21 0.29 0.36 0.87 1.15 2.37 2.69 3.15 3.58 5.20 5.68 6.64
Standard Components Forged Clevis: Type RC1
Specify: ‘D’ Thread
D THRD
A
B
C
E
F
G
H
J
L
M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64 M72
30 30 30 30 38 38 44 50 64 76 76 76
38 38 38 63 76 76 89 102 127 152 152 152
10 10 10 10 12 12 12 12 16 19 19 19
95 95 95 102 127 127 152 152 178 203 203 203
32 32 32 32 32 32 41 44 57 70 70 70
10 12 16 20 24 30 36 42 48 56 64 72
12 14 18 22 26 32 39 45 51 60 68 76
38 38 38 50 58 58 80 90 102 127 127 127
55 55 55 65 80 80 100 110 140 165 165 170
63
MAX LOAD (N) 340ºC 3725 5495 10200 15990 23150 36785 53560 73380 96335 133025 175600 223080
WT KG 0.92 0.97 1.06 1.61 2.72 3.06 4.87 7.3 7.5 12.2 15.7 19.8
Forged Weldless Eye: Type RC2
Specify: ‘D’ Thread
D THRD
A
B DIA
C DIA
E
F
G
M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64 M72
14 16 20 24 28 34 40 46 90 100 130 130
7 9 12 14 17 21 26 30 31 36 42 47
32 38 38 45 50 70 70 80 100 100 130 130
25 30 30 40 50 75 75 100 70 80 100 100
64 73 73 102 124 146 146 180 240 270 330 330
16 18 18 25 28 38 38 45 75 80 80 80
64
MAX LOAD (N) 340ºC 3725 5495 10200 15990 23150 36785 53560 73375 96335 133025 175600 223080
WEIGHT KG 0.3 0.3 0.3 0.3 0.8 1.7 1.7 2.5 3.3 7.5 10.1 17.8
Standard Components Forged Turnbuckle: Type RC3
Specify: ‘D’ Dia D Dia
A MIN.
B
C
L
M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64
110 120 130 140 150 170 190 210 240 250 260
16 24 26 32 35 40 53 62 77 83 96
32 35 40 50 67 75 90 100 108 114 145
184 200 203 216 222 232 257 276 305 318 343
65
MAX LOAD N 340ºC 3725 5495 10200 15990 23150 36785 53560 73380 96335 133025 175600
WEIGHT KG 0.19 0.39 0.49 0.82 1.45 1.7 2.5 4.1
Spherical Washer: Type RC4
Material: Malleable Cast Iron BS1452 Grade 10 ROD DIA. A M10 M12 M16 M20 M24 M30
B
C
D
R
12 13 16 19 25 29
14 16 19 24 32 35
32 35 41 54 67 76
13 16 20 25 29 36
Specify: Rod dia.
66
UNIT WEIGHT KG 0.04 0.07 0.14 0.30 0.47 0.92
Standard Components Spherical Cup: Type RC5 (Use with spherical washers RC4)
Material: Maleable cast iron BS 1452 Grade 10 SPECIFY: Rod Dia. ROD DIA. A M10 M12 M16 M20 M24 M30
B
C
D
R
12 13 16 19 25 29
14 16 19 24 32 35
32 35 41 54 67 76
13 14 17 22 29 33
67
UNIT WEIGHT KG 0.04 0.07 0.14 0.30 0.47 0.92
Wrapper Plate: Type PW1
Note: Weld detail to be specified on piping isometric. SPECIFY:
Plate material, thickness & length Nom. Pipe size & schedule Weephole (if plate fully welded to pipe) Full encirclement wrapper plates and Compensation pads designed to ANSI/ASME codes are available to special order.
68
Standard Components Washer Plate: Type PW2
SPECIFY: ‘D’ dia. B
C
D Dia.
80 80 80 100 100 100 130 130 130 150 200 200 250 300 300
6 6 10 10 12 15 15 20 20 20 30 30 30 40 40
M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64 M72 M80 M90 M100
F
H
15 18 22 26 32 38 48 54 64 70 78 92 110 120 140
12 14 18 22 26 32 40 46 52 60 68 76 84 94 104
69
MAX LOAD (N) 340ºC 3725 5495 10200 15990 23150 36785 51560 73380 96335 133025 175600 223080 280565 353160 438505
WEIGHT KG 0.3 0.3 0.5 0.8 0.9 1.2 2.0 2.6 2.6 3.5 9.4 9.2 14.7 28.3 28.0
Base Plate: Type BP1
SPECIFY: Plate SQ ‘A’ & Thickness ‘T’ PLATE SQ ‘A’ 100 150 200 200 250 250 300 300 350 400 450 550 600
PLATE THK ‘T’ 10 12 10 12 12 15 15 20 20 20 20 25 25
MATCHING SECTION 50 x 50 x 6L 80 x 80 x 8L 100 x 100 x 8L 100 x 100 x 12L 120 x 120 x 10L 120 x 120 x 12L 150 x 150 x 12L 152 x 152 x 23UC 152 x 152 x 30UC 203 x 203 x 46UC 203 x 203 x 52UC 305 x 305 x 97UC 305 x 305 x 118UC
70
HOLE ‘D’ 12 14 14 14 14 18 18 22 27 27 27 39 39
HOLE CTRS ‘C’ 60 100 140 140 190 190 230 230 270 320 350 430 480
WEIGHT KG 0.8 2.1 3.1 3.8 5.9 7.4 10.6 14.1 19.2 25.1 31.8 59.4 70.6
Standard Components Standard Pipe Hanger Assembly: Type H Design Guide 1. Select the required assembly configuration from the options opposite the code thus: H
D
B
E
Assembly Type
Upper attachment type
Connection
Lower attachment type
2. Specify the rod size, pipe size and pipe clip series, e.g. HDBE – heavy, Rod M20 Pipe 80 NB 3. Specify Steel (elevation 1), pipe (elevation 2) and turnbuckle position (elevation 3 if required). 4. See MAINEPORT LTD catalogue for component details listed below. COMPONENT DESCRIPTION Pipe Clamp – 2 bolt Pipe Clamp – 3 bolt Beam Attachment Beam Attachment 2 Tie Rod Eye Rod Elbow Lug Welding Lug Long Welding Lug Clevis Weldless Eye Turnbuckle Washer Plate Hexagon Nut
REF. PAGE 48 50 54 55 56 56 57 58 59 62 63 64 68 -
TYPE PC1/PC2 PC3/PC4 BA1 BA2 HT HI LE LW LLW RC1 RC2 RC3 PW2 -
71
ATTACHMENT DETAIL U = UPPER L = LOWER LA, LB LC, LD UA, UB UC UA, UC-UF, LA, LC, LE, LF UB, LB, LD LE UE LF UE, LE, LF UA, LA, LC Connection UD UA, UC-UF, LA, LC, LE, LF
UPPER ATTACHMENTS
LOWER ATTACHMENTS
1 ITEM
Type H_ _ _ CODE
STANDARD PIPE HANGER ASSEMBLY TYPE H
Std Heavy A ROD
ASSEMBLY CODE
DRG No. MARK No. 72
B PIPE EL.1 EL.2 DIMENSION
QTY
EL.3
