Master FEL Stage Deliverables
Date Completed
Responsibility Project Group Project Group Project Group Project Group Project Group Project Group Project Group Project Group oint oint tea' oint oint tea' tea' -ea' Lea%er S2E
Date Completed
Responsibility Project62efiner5 Project Group Project62efiner5 Project Group Project Group Project62efiner5 Project Group En!iron'ental Project Group Project Group Project Group Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project :tilities S2E S2E
Date Completed
Responsibility Project62efiner5 Project62efiner5 Project62efiner5 Project62efi ne ner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project6Purc#asing Project Group Project Group Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 2efiner5
Applies to Sma Small Lar Large
X
X
X
X X X X X X X X X X X X
FEL 1 (Appraise Stage Deliverables) Decision Support Package (DSP) Execution Plan for Next FEL Stage Project apital E!aluation "orks#eet onceptual E=uip'ent List (!or Revamps) $ajor $ilestone Sc#e%ule (Le!el 1) onceptual Process Facilities Description onceptual Process Flo& Diagra's (lock Flo& %iagra') ur!e or apacit5 ost Esti'ate (Acc"racy # $%& ') (see *ote 11) 11) onceptu onceptual al *SL (utilities (utilities++ tankage tankage++ logistics+ logistics+ etc,) etc,) -ran -ranspo sport+ rt+ pro%uc pro%ucts ts in an% out out .FE for FEED Package for FEL / an% 0 E3S Future Deli!erale list+ anal5sis+ i'pact state'ents+ %esign constraints FEL Su''ar5
Applies to Sma Small Lar Large X
X
X X X X
X X X X X X X X X X X X X X X X X X X X X
FEL 2 (Select Stage Deliverables) $arke%7up P8D9s for re!a'p units an% *SL facilities Decision Support Package (DSP) Project -ec#nical *jecti!es Execution Plan for Next FEL Stage Project apital E!aluation "orks#eet asic Engineering Design Data asis of %esign (inclu%ing co%es an% stan%ar%s) 2e!ise% En!iron'ental Per'itting Strateg5 Si
Applies to Small Large
X
X
X X X X X X X X X X X X X X X X X X X X
FEL (De!ine Stage Deliverables) .ppro!e% for for Design Process+ Process+ :tilit5 an% .uxiliar5 P8D9s (see *ote 1) P8D 2e!ie&s (see *ote 2) Preli'inar5 *perailit5 an% Safet5 3aPre73.?*P>) (see *ote 1+) Personnel Safet5 8nstru'ente% S5ste's 2e!ie& per 2efi ne ner5 *ps, -ec#, Gui %e %elines *SL E=uip'ent Definition Pricing 8SL an% *SL 8E Definition *SL 8nterconnection Diagra' (see *ote 1') Preli'inar5 Execution Plan for ontrol Esti'ate preparation (see *ote 1,) Project Ex Execution Pl Plan (P (Prepare% af after Es Esti'ate in infor'ation #a #as e een .ssesse%) Project -ransportation Plan an% Esti'ate (see *ote 11) Decision Support Package (DSP) Project apital E!aluation "orks#eet Project -ec#nical *jecti!es Docu'ent (see *ote 1-) asic Engineering Design Data 2efiner5 $aintenance an% *perations 2e!ie& an% 8nput 2efiner5 3SE 2e!ie& an% 8nput Licensor Fees an% osts (see *ote 11) atal5st an% #e'ical osts (see osts (see *ote 11) ost of 8nitial apital Spare Parts -raining preparation costs
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Master FEL Stage Deliverables Project62efiner5 Project62efiner5 Project62efiner5 Date Completed
Responsibility Project6Purc#asing62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project6Purc#asing62efiner5 Project Group Project Group Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project Group Project Group Project Group Project62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project Group Project Group Project62efiner5 Project6Purc#asing62efiner5 Project62efiner5 Project62efiner5 Project62efiner5 Project Group Project Group Project6Purc#asing Project6Purc#asing Project6Purc#asing Project6Purc#asing62efiner5 Purc#asing 8nspection Project Group Project Group Project Group Project Group S2E
X
X -ec#nical specifications an% %ata s#eets X Project *rgani
X
X
X
X X
X
X
X
X
X
X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Execution Plan for Detail Design+ Procure'ent an% onstruction (see *ote 1) E=uip'ent List (see *ote ) E=uip'ent Paint an% 8nsulation Sc#e%ule Preli'inar5 2igging an% Lifting Plans (as applicale or special circu'stances) Define stage 8SL an% *SL onsoli%ate% EP Project Sc#e%ule (see *ote +) Project Progress an% ost 2eporting 2e=uire'ents 3o'e *ffice $an7#our Esti'ate for Detaile% Design Detail Design i% Package Process Facilities Description Process Design asis Su''ar5 of Process Data to support Per'it 2e=uire'ents 3eat an% $aterial alance Data Process Flo& Diagra's (.F) 8nitial @alue Engineering an% onstructailit5 .ssess'ent $aterials of onstruction Diagra' (see *ote ') Sc#e%ule of :tilit5 2e=uire'ents Sc#e%ule of atal5st an% #e'ical 2e=uire'ents 2elief Loa% Su''ar5 Su''ar5 of E'ission Esti'ates >For 8n=uir5> E=uip'ent Data S#eets Process 8nstru'ent Datas#eets (8n7line onl5) 8SL atter5 Li'it on%itions S5ste' S#ut%o&n+ Start7up an%6or *perational Logic s#o&n on P8D9s @essel Design Dra&ings 8n=uir5 an% -ec#nical E!aluation for @essels La%%er an% Platfor' 2e=uire'ents for @essels 8n=uir5 an% -ec#nical E!aluati on for $ec#ani cal E=uip'ent (i nclu%i ng >ri tical > Spare Parts) Soils 2eport an%6or Soils oring Location Plan ( as applicale) Site -opograp#ical Sur!e5 (as applicale) Site Preparation 2e=uire'ents uil%ing 2e=uire'ents (ontrol 2oo's+ $+ etc,) Foun%ation an% Structural Steel Sketc#es La%%er an% Platfor' 2e=uire'ents for Structures (sketc#es) an% an5 ot#er non7@essel e=ui p'ent :n%ergroun% Piping S5ste'sA *il5 "ater+ Stor' "ater+ Fire "ater (sketc#es) *SL i!il an% Structural Sketc#es Piping *ne7Line (see *ote ,) 8so'etric Sketc#es for 3ig# -e'perature+ .llo5 an% Large (B/4>) Piping Preli'inar5 Piping Stress .nal5sis .ppro!e% for Design Plot Plan (see *ote -) For 2e!a'ps 7 De'olition P8D9s ('ark7ups of existing P8D9s) -ie7in List an% 2e=uire% Pressure at -ie7in Points :n%ergroun% Piping S5ste'sA Fire Protection s5ste' (sketc#es) Line List (see *ote .) Specialt5 8te' List S5ste' S#ut%o&n+ Start7up an%6or *perational Logic s#o&n on P8D9s 8nstru'ent 8n%ex an% Pricing asis (see *ote /) DS 8nterface62e=uire'ents an% Pricing (as re=uire%) Electrical *ne7Line Electrical .rea lassification Electrical :ser9s List Laor an% $aterial Esti'ate (see note 1) E=uip'ent 8n=uiries an% i% -aulations Ce5 or Long Lea% E=uip'ent Procure'ent (as re=uire%) E=uip'ent Expe%iting 2e=uire'ents6Plan .ppro!e% @en%ors List o''o%it5 Pricing .ssistance E=uip'ent 8nspection 2e=uire'ents6Plan Project ualit5 Plan Laor Sur!e5 onstruction 8n%irect Esti'ate Definiti!e ost Esti'ate &it# 8SL an% *SL o'ponents (Acc"racy # $%& 1) (see note 11) Process 3a
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Master FEL Stage Deliverables
Date Completed
Responsibility
Applies to Small Lar ge
Date Completed
Responsibility
Applies to Small Lar ge
FEL + (Detailed Design0 E"ipment roc"rement0 Constr"ction and Commissioning) Engineering to a%% in #ere all of t#eir steps, separate t#ese out to su categories
FEL ' (ost A"dit % Eval"ate er!ormance) t#is inclu%es startup, #e'icals are in t#e s5ste'
Does t#e e=uip'ent perfor' as %esigne%; 8nitiate a ne& project !s, ot#er 'inor c#anges,
*otes 1
2
.ppro!e% for Design P8D9s &oul% inclu%e t#e follo&ing infor'ationA a, Line Si8n73ouse> 2e!ie& , oint 2efiner5 an% ontractor 2e!ie& &it# *&ners .tten%ees inclu%ing 2epresentati!e s fro' Location (Process+ 86E+ $aintenance+ *perations+ Safet5 an% En!iron'ental) c, oint P8D an% Piping *ne7Line 2e!ie& &it# *&ners .tten%ees inclu%ing 2epresentati!es fro' Location (Process+ 86E+ $aintenance+ *perations+ Safet5 an% En!iron'ental) plus Peers %, Safet5 2e!ie& using *ne7Line 2e!ie& $ark7ups e, 8ssue .ppro!e% for Design an% >Fro
8nclu%es all t#e 8nfor'ation 8%entif ie% on t#e P8D -e'plate, 8nclu%e pro!ision for "eig#ts+ @en%or+ S#ipping Points+ etc,+ &#ic# &ill e co'plete% 5 t#e Detail Design ontractor
+
Sc#e%ule to inclu%e Engineering an% Procure'ent %eli!eries+ Per'itting ti'ing + an% onstruction acti!ities &it# logic ties an% resource loa%ing for construction acti!ities, -#e sc#e%ule is expecte% to e a consoli%ate% EP sc#e%ule prepare% in Pri'a!era P70 unless state% ot#er&ise (on s'aller project $S Project sc#e%ules are 'ore appropriate),
'
PFD o!erla5 &it# generic 'etallurg5 %escription+ corrosion allo&ance+ special notes
,
. scale% set of %ra&ings s#o&ing t#e piping la5out of 'ajor large lines, 8n certain cases+ iso'etric sketc#es 'a5 e utili
-
8%entifies t#e general arrange'ent an% approxi'ate location of all $ajor E=uip'ent an% all $ajor Structural olu'ns an% ea's
.
8nclu%es Si
/
8nclu%es -ag Nu'er+ P8D 2eference+ Ser!ice Description+ cost an% installation %etail reference for engineering an% construction esti'ates, alance 5 %etail %esign contractor,
1
Electrical $aterial Esti'ate &ill inclu%e :6G+ Groun%ing+ Po&er+ Lig#ting+ 8nstru'ent an% ontrol ale+ ale -ra5+ Price% $ajor Electrical E=uip'ent an% e inclu%e% in Definiti!e Esti'ate,
*otes
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Master FEL Stage Deliverables 11
FEL 1
ur!e or apacit5 ost Esti'ate Deli!erales &oul% inclu%eA a, Esti'ate Su''ar5
FEL /
E=uip'ent Factore% ost Esti'ate Deli!eral es &oul% inclu%eA a, Esti'ate Su''ar5 , E=uip'ent Pricing asis c, Factore% 3o'e *ffice Design Engineering Esti'ate %, Licensor Fees an% osts e, atal5st an% #e'ical osts
FEL / (continue%)
FEL 0
asic ontrol Esti'ate Deli!erales &oul% inclu%eA a, Esti'ate Su''ar5 an% o'ponent Details , E=uip'ent Pricing asis c, o''o%it5 Pricing asis %, Price% 8nstru'ent 8n%ex e, Price% SP 8te' List f, Electrical Pricing asis (See *ote 1) g, Laor Sur!e5 #, onstruction 8n%irect ost Esti'ate i, Scaffol%ing an% *t#er Support Esti'ate j, 3o'e *ffice Design Engineering Esti'ate k, $aterial -ake *ff allo&ances an% Engineering6Design .llo&ances 5 Esti'ate o'ponents (i,e, Piping+ Electrical+ Structural+ Site Prep+ E=uip'ent+ etc,) l, Escalation assess'ents 5 account for laor an% 'aterial ', Freig#t an% logistics osts n, *&ner osts (Licensor fees+ catal5st an% c#e'ical costs+ tra!el an% li!ing costs+ etc,)
12
-#e ao!e assu'es t#at Sinclair9s Stan%ar%s an% Practices are full5 i'ple'ente%
1
Su''ar5 Execution Plan to co!er t#e follo&ing &it# lient input an% re!ie& 5 refiner5 an% peersA a, ontracting an% @en%or Strategies , "arrantees an% Guarantees for E=uip'ent+ $aterials+ Engineering an% onstruction c, Logistics %, Design oncepts (i,e, 'o%ular units+ use% units+ etc,) e, Procure'ent of Ce5 E=uip'ent f, Define responsiilit5 for operator training g, Define responsiilit5 for preparation of 'ec#anical %ata ooks an% operation 'anuals #, Propose% "S i, Define s#op farication of structural steel an% piping j, Scope of Ser!ices 2esponsiilities for o''o%ities an% onstruction
1+
-#is 8S N*- t#e for'al 3.?*P &#ic# re=uires !en%or %ata an% $* an% is for'all5 initiate% %uring Detail Design, -#is effort is a preli'inar5 an% initial assess'ent of t#e operailit5 an% safet5 #a
1'
-#is sc#e'atic approxi'ates t#e refiner5 l a5out an% roug#l5 locates tie7in locations+ generic routing an% line si
1,
-#e construction plan for t#e esti'ate organi
1-
-#e project ojecti!es %ocu'ent+ prepare% 5 lient+ pro!i%es t#e gui%elines to e follo&e% in t#e %e!elop'ent of t#e scope an% ulti'atel5 t#e cost of t#e project, Exa'ples &oul% e %irection regar%in g t#e use (or not) of 5passes aroun% #eat exc#angers for cleaning+ use of 'otor operate% !al!es+ surge %ru's+ tracing strateg5+ electrical re%un%anc5+ access consi%erations+ DS pro!isions+ etc,
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