SSR 125-200 Horsepower Parts List Recommended Spares 125-200 PTS '92

INGERSOL-AND® AIR COMPRESSORS

-SR -S R

®

SSR 125-200 HORSEPOWER PARTS LIST RECOMMENDED SPARES

APDD-3358-92 Januar 1992

 TABLE OF CONTENTS CONTENTS Safety nd Wings .. . ........ .... ............ ... 2 Itroucto ••••••••••••••••••••••••••••••••• 3 ltey Dpay •• •••••••••••••••••••••••••••• 4-5 lelly Coectons Coectons ••••• ••••• ••••••• ••••••• 6-7 Eltrcal Cout ••••••• •••••••••• ••••• •••••• 8-9 Staer Asembl Sze 4 SarDea •••••••••• •••••••••• 1011 Saer Asembly Sze 5 Sta-Dea •••••••••• 12-13 U Assembly (Separ Tak) •• • •••••••• •••••• 14-15 Ut Aembly Aembly (Majo (Majo Compoet) ••••••••••• ••••••••••• 16-17 Ut Aembly Are Pp •••••••••••• •••••••••••• 18-19 Ut Aembly Aembly Alrcole Cooer Cooer ••••••••• •• 2021 Ut Aembly ateoole Sele) • ••••• •••• 2223 U Asembly ateoole ateoole Paale) •••••••• ••• 245 U Asemby (Ilet (Ilet Vlve 25200 25200 HP  •••••• •• 26-7 Ut sse (Sh  ........ ...... - Ut Aembly (Dive Tra) ••••••••••••••• 301 Ut embly (Arcoole Iake) •••••••••• • •••••••••• • 32-33 Ut Aembly (ateoole (ateoole Itake ••••••••• 34-35 ORngs ...........................  Recndd Recndd  s Lis ............ ............ 

ROY RW R OROR   ni ws d d 

                              \ N    : _ _    N        N:   F d               N:     N:  

1

&WARNING Failure to adhere to these recommendations can result in mechanical failure, proy damage and serious inju or death. "All air and water inlet, and air and water discharge pipework pipework to and from the inlet and discharge discharge po connecions must take into account vibration, pulsations, temperature, maximum pressure applied corrosion and chemical resistance. In addition, it should be noted that lubricated compressors will discharge some oil into the air stream; therefore, compatibility between discharge piping, system accessories and software must be assured "For the foregoing reasons, the use of plastic piping, soldered copper fittings and rubber hose as discharge piping is not recommended. In addition, flexible joints and/or flex lines can only be considered for such purposes if their specifications fit the operating parameers of the system "It is the responsiblity of the installer and owner to provide the appropriate seice piwork to and from the machine

WARNING STATEMENT CONCERNING THE USE OF THIS EQUIPMENT FOR BREATHING AIR AND/OR AQUA LUNG SERVICE If the model number on this air compressor contains the letters "BAP, the

compressor is suitable for use in breathing breathing air seices In the absence of such a designation, th e compressor is NOT considered as capable of producing air air of breathing quality For a compressor to be capable of use in breathing air eices it must be fitted with additional specialized equipment to properly filter and/or purify the air to meet all applicable applicable federal, state and local laws rules, regulations and codes, such as, but not limited to, OSHA 29 CFR 1910134, Compressed Gas Association Commodity Specification G-7, 1-1966, Grade D Breathing Air Air and/or Canadian Standards Association. Should the Purchaser and/or User fail to add such specialized specialized equipment and proceeds to use the th e compressor for breathing air seice, the Purchaser/User assumes all liability resulting therefrom without any responsiblity or liability being assumed by IngersollRand Company.  The Purchaser is urged to include the above provision in any agreement for any resale of this compressor

2

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PARTS LIST INTRODUCTION GENERAL

This manual, which contains an illustrated parts breakdown, has been prepared as an aid in identify ing and ordering parts in the SSR compressor. All of the compressor parts, listed in the parts breakdown, are manufactured with the same precision as the original equipment. Ingersoll-Rand Company service facilities and parts are available worldwide. There are Ingersoll Rand company Branch Offices and authorized distributors located in the principle cities of the United States. In Canada, our customers are serviced by the Canadian IngersollRand Company, Limited. There are also IngersollRand Com pany subsidiaries and authorized distributors located in the principle cities throughout the world. DESCRIPTION

The illustrated parts breakdown illustrates the various assemblies, subassemblies and detailed parts which make up this particular

FOOOO MANUFACTURED IN U.S

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SSR compressor A series of illustrations show each part clearly and in it's correct location relative to the other parts in the illustration. Each part on an illustration is referenced with a number. The number, description and quantity needed per assembly is listed in numerical order on the following pages OPTIONAL EQUIPMENT

Several optional accessories items are available for convenience or special application. These accessories have been selected as being particularly suitable for use on the SSR compressor. For complete details on Optional Equipment, contact your Sales Representative.

3. Find Find the referenced number on the Tabulated page, along with the Part Number and Description HOW TO ORDER PARTS

In order that all avoidable errors be eliminated when ordering parts, please specify the following: following: 1. The model model number number of the unit unit as shown on the Compressor  Data Plate 2. The serial serial number number of the the unit as shown on the Compressor  Data Plate. 3 The form number number of this this manual. 4. The reference reference number number,, part number, description and quantity needed exactly as listed. 5. The motor motor data data code code shown shown on the motor data plate.

HOW TO USE THIS PARTS MANUAL

1. Turn to the Parts Section to locate the desired illustrations 2. Locate the part on the illustration illustration by visual identification and the reference number.

91

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     YEAR OF MANUFACTURE       REVISION LEVEL   DESIGNATION

CIAL - - - - - - - - - - - - - -  FOR FOR SPECIA

UNITS

3

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lntellisys Display Ref. No

Pa Number

1. 2

39798517

4.

39797428 39474994

6

39178769 39178660 39792239 39128541

  3945032  39485024 2. 3.   39476312 

5 7.

8 9

10.

11

0

  39549162    39128533

Qty

1 2 2 1 1 1 12

12 1 8 1

16

lntelllsys Display Description

Analog Termina Board ight, Amber Complete Bulb, 24V Switch, Door Interlock nteisys Controler Gasket, Dislay Assembly (Not hown) crew Washer Frame, Display Nut witch, Emergency to Nut

0

5

TO COOLANT FILTER

TO INLET TO TANK TO MOISTURE SEPARATOR

TO STEPPER BOARD TO STEPPER MOTOR

0

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TO FAN MOTOR TO CONDUT ASSEMBLY

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3. 4.

       

39541693  39538061 39461868 39542261

1 2

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39542352

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39128413  39476221

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Pa Number

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lntelllsys Connections Description Transducer, 0-15 PSIG Transducer 0200 PSIG Bulkhead Connector Cabe Analog Board to Transducer Cabe Temperature Sensor Nyon Tube Cabe Stepper Motor

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Electrical Conduit Ref. No

Pa Number

Qty.

Major Components Description

1. 2. 3 4.

39479 3947946 464 4 39479431 39479472 39479555 39153382 39146683 39146691

2 6 6 1 1 1 1

Conn Connec ecto tor, r, 2" Cond Condui uitt Connector, .50" Condut Connector, .50" Conduit 90 Connector, DIN Couplng Box, Juncton Cover and Gasket

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6 7.

Conduit Runs A B. C. D. E.

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High Air Temp Swtch Ol Stop Valve lowdown Valve lntelisys Solenoid Water Valve Man Motor Fan Motor

Pa Number

Length

39139332 39139332 39139332 39139332 39139332 39147194 39139332

20" 79" 43" 58" 110" 24" 94"

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Staer Assembly Size 4 Star-Delta Ref. No 1 2 3

Pa Number 39791983 3916397 39161096 3916110 391092

6.

8

39179262 39161096 3916110 391092

1 1 2 2

10 11

3916520

11A.

39188396

12 13

39123419 39475975

14. 15

39479035 39178728

15A.

39113527

16

39113527

17.

39118484

18. 19 20

39542337 39171723 398053

1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1

4 . 5.

7.

9.

21 22 23 2

. 

39188388

39173810 39119599 391283 3912851

Qty.

1 1 1 1 1

Staer Assembly Size 4 Star-Delta Descption Bk  1M   C 60 H C C  3  Ik wh (    d) 2M/1   C 60 H C  3  Ik wh (    d) T Bk F M C Bk (1CB) (1CB) 5   F M C Bk (1CB) 15 15 Ovd   (2OL) C T , 380VA F Bk  F 115V 25  F 115V 32 d F 115V, 32 d F 24V, 5 T 2V w F  I Bd d Gd Lg B Gd Lg , Gd g

12

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Saer Assembly Size 5 Star-Delta

Ref. No

1 1 1 3 1

6     8.   9.  

39179270 39109269 39109236  39109244

1 1 3 1

10. 10. 39179 91792 288 11.   39109269 12.   39109236  13. 13. 39109 910924 244 4

1 1 3 1

14. 39164520 15   39188388

1 1

39188396 

1

16   39128129 17.   39475983 

1 1

18. 19.

39479035 39178736

1 1

20.

39118484

1

21   39118484

1

39542337 39171723 39807532 39807532 39173810 39119722 39116330 39116348

1 1 1 6 1 1 1

15A 15A

22.

23. 24 25. 26. 27. 28. �

Qt.

1.   39791983  2.   39164389 3.   39109269 4.   39109236  5.   39109244

7.

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Pa Number

Staer Assembly Size 5 Star-Delta Descpion

Back Panel 1M StarterAssy. StarterAssy. Coil 60 Hz Contacts - 1 Pole Interlock Switch (Normally open Normally closed) 2M Contactor  Assy. Coil 60 Hz Contacts Contacts - 1 Pole nterlock Switch (Nomally open Normally closed) 1S ContactorAssy ContactorAssy Coil 60 Hz Contacts Contacts - 1 Pole nterlock Switch (Normally open Normally closed) Terminal Block Fan Motor Crcuit Breaker (1CB) 45 Ap Fan Motor Circuit Breaker (1CB) 15 Amp Overload Relay (2OL Control Transformer, 580VA Fuse Block Primary Fuse 600V 3.5Amp Secondary Fuse 115V 5Amp Secondary Fuse 24V 5Amp Transformer 24V Power Filter Starter nterface Board Standoff Ground Lug Bolt Ground Lug Nut Ground Lug

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Ref. No. 1 1  3 4 4  6 7 8

Pa Number Qty. 39476916 1 3946996 1 3947893 1 398144 1 391478 1 3914813 3973978 1 391643 1 39417118 1 39133 1 39478748 1 9. 1 39477369 1 1 3917943 4 1 943 436687 4 1C 937 1 11 3869 1 1 94383 1 13 391944 1 14 394876 1 1 96338 1 16 39163 1 17. 39448 1 18 99396 1 X25,X50X2 19 3911396 1 P25, P50 P50 P200 19 391141 1 *

Unit Assembly Descriptio gh G O-  gh G g    F    d 9   g  E   d  g  d gh vg   d g  d 9   wdw Vv M  d  O-g  wdw  d  d    vg  d gh  O  d gh Vv  Vv 

NOTE: Standard fasteners such as nuts, bolts and screws are listed as sub-tems (xample 27A). 27A). * rder per number of nches requied requied



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Unit Assembly (Separator Tank)

0

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Unit Assemby (Separator Tank) Ref  Pa Unit Assemby No Number Qty Description HP25, HP50 19 3911414 1 Vv  2. 3917939 1 Bhg XP50 19 39194 1 V   391939 1 Bhg XP200 19 39138 1 Vv  HP200 19 39117338 1 Vv   3917939 1 Bhg 1 98769   d gh  39494   O  3 391833 1 wh O  3 3917887  w 4 397984 1  O F 4 39189  w     39479944 1  d  � h O F    Vv 6 39474937 1 Vv O  EM 1 6 3948447 1 Vv O  EM 4  3918673  d 9 O  Vv O & O F I 8 9986   d 9 F  9 39797 1 F O 9 3918467 4 w F  B 3 3979698  O F Cdg 31 391673 1 C g 31 3919994  w 3 391977 1    33. 9386 1 g   3 91971 1  d gh 3 391739 1 Vv B    394776 1 d 9    37. 37. 3913963 1  d 4   O

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16

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Unit Assembly (Major Component)  Pa Number

1 2 2A 2

95694287 95294286 95901641

1 4 8 4

Tk  B, Lg  B Wh Nu

15 & 150HP 150HP 3 39793302

1

Su, 

1

Su,  B, Su  u Nu B, u  B u, I  Gud S B,   Su Nu Su, d Dv    d  B, Su  u Nu B, E  Su h Gk, /E  P Juc Bx, du  Scw, Juc Bx B, E  P P, Dchg E B, u  B Nu Gk u,  /E Vv, Dchg hck B, /E P  Tk P Nu P, Dchg Tk B Nu Gk, P  Tk B LgTk B, Lg  Tk

-

00HP 3 39797295 4.

 4A 5 6.

7 8 8A 9 10 11 12 13 13 14 4A 15 16

.

-

Unit Assembly DesrlpUon

Ref. No.

95901419 927 39178686 39476882 39479860 95791513 927 39797451 -

-

95861449 95317707 39179080 968879 39454533

Qty

2 2 4 2 1 2 2 1 1 1 1 2

2 2 2

-

1 1

16 17 18 19 19 20 21 22 23

39177357 39179072 39797279 95860748 95901641 39487434 39477096 39479852 95898151

2 4 1 4 4 2 2 1 8

23A 24 25 2A 26 27 28 29

95901641 39797287 95171823 95901641 39452362 39797766 39797303 39128509

8 1 8 8 1 1 2 4

NOTE: Standard fasteners such as nuts, bolts and scews are lsted as sub-items (xample (2A).

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Unit Assembly (Alrend Piping) Ref. No

Pa Number

Qt.

1. 2

 39545884   39155478 

1 2

2A. 3

3924813  391535

*

1

 3A 4 5. 6.

3924813  39474523  39476338   39476320

1 1 1

7.

 391130 

1

8

10.

39480306  3918087  39128640

1 1 1

11

39128582

1

12 12A. 13. 13A. 14

39541677 39 39404157 39419668 39404165 39545926

2 2 1 1 1

15.

39545934

1

16.

39475918

1

Tube, Scavenge Adapter (), Seal Scavenge Tubing, Nylon Adapter, Vacuum Line Tubing, Nylon Tee Tube, Male Bearing Feed Tube, Femae Bearing Feed Adapter (90), Bearing Feed Tee Cap Adapter (90), Female Bearing Scavenge Adapter (Straight), Mae Bearing Scavenge Sensor, Temperature Temperature O-Ring Switch, Air Temperature ORing Tube, Mae Bearing Scavenge Tube, Female Bearing Scavenge Manifold, Scavenge

125 & 150 HP 17 39481080

1

Orifice, Injection

 200HP 17 39479076

1

Orifice, njection

18

39479894

1

19

39542659

1

20 21

39543996 95414223

1 1

22 23 24

39542667 39479225 39155767

1 1 1

9.

*

Unit Assembly Description

Adapter (Straight), Front Bearing Feed Tube, Front Bearing Feed Manifold, Oi Feed Adapter (90), Oi Feed Line Tube, Bearing Feed Tube Main Oi Feed Bushing

Order per number of inches required. .

c

20

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UnH mbly (Aoo Cooler) Ref. No. 1 1 2

2A. 28 3.

3A

4 5 5A 6

 4A

7. 8. 9. 10.

10 10 10 11 11 11 12 13 1 4 15 15 15 16 16 17 17 18 19 19 20 20 20

Pa Unit Ambly Numr Qt. Deription 39480173 2 Ss,  Bx 39133145 18 Scw, T 39797592 1 , O 391152 8 Scw, T 8 Ws 9459 379514 1  Bc 39133145 2 Scw, T 39798491 1 S 39133145 4 Scw, T 39798673 1 S, Oc 39133145 4 Scw, T 39128673 3  ,    & B & O/ O 3792 1 T 39545843 1 T 39128624 1  ,    39478193 1 Vv,  39437645 1 E,  39412127 1 Og, B 95022257 1 Og, E 2 G, F 3979 97936 39133152 8 Scw, T 95598 8 Wsh 39115225 1 s 39476353 1 T, S O 39478730 1 s, S Tk  O/  "I 39734 1 c 39133152 8 Scw, T 8 Wsh 9559 39541677 1 Ss, T 39404157 1 Og 3915693 1  Sgh 39124813 T ,  39479761 1 T  �c-T  MS 39798343 1  Bck Ms S 39128566 4 , WzLk 39742 1 S, Ms 379 2 B 4  39116 •

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• • Fuih  p . (s tm o or nala) whe og rpamn.



Unit Ambly (Aooed Cooler) Re. Pa UnH Aembly No. Numr Qt Deon 21 952045 1 g 22 39137518 12 s, Ms-S  23 23 3912 391275 7542 42 1    S Sgh gh 24 39137526 1  Sgh 25 95785218 1  26 394750 1  90, S  "I 27 39545157 1 T, schg 27 95861290 4 B, c schg 27 95688719 4 Wsh 27 95022349 1 Og 27 95860714 4  B, S I 27E 95716890 4 Wsh 27F 95028502 1 Og Unit it Aeoor 28 39798012 1 , schg MV/ 28 95861290 8  B 28 95688719 8 Wsh 28 95022349 2 Og Unit itout Aeler (Not on) 28 28 39800 980045 4533 1  ,, sch s chg g MVO 28 95861290 4  B,  T MV 28 95688719 4 Wsh 28 95022349 Og 28 39546775 1 S,  28E 954818 1 B 28F 39116348 2  28G 3913315 2 Scw T 28H. 3912841 2  .. 1 M, F 29 9 391281 ss 9 39116348 44  B s Whz Lk 3. 398105 1 S 30A 391868 6   M 31 3949116 1  3 39795 1 Oc  3 391145  Scw T  95598 33 398113 81 Wh  B  M S  391848 1  X 1 Whz Lk 33 3918 1  Whz k 33 3913450 1 Scw Te 16 x 1 1



I

(



Unit ssembly (Wateled es)

Unit ssembly (W ees) Ref  No

Pa Numr

ty Qty

1.

39448014 1A 3 1B 39130828 1C 39128558 2. 39321 2A 39178678 3. 393 3A. 39133145 4. 39119920 398339 5. 5A 39133145 39546742 6. 6A 3913345 Unit wi er

7. 7A. 7B 7C. 8

398370 958612 95688719 95022349 39799531 SA 39178678 9. 398289 9A 39133145

Unit ssembly Deption

1 1 4 4 1 4 2 4 1 1 8 1

6

Motor, Fan TEFC 230/460 Motor, Fan TEFC 575 Bolt Nut Support, Fan Motor Screw, Taptite Guard, Fan Screw, Taptite Fan Suppo, Orifice Screw, Taptite Channel, Orifice Screw, Taptite

1 8 8 2 1 4 1 2

Pipe, Discharge A/CMPV Bolt Washer O-Ring Aftercooler Bolts Support, Coolers Screw, Taptite

Unit without eoler Not hown) 7.

7A. 7B. 7C. 7D. 7E. 7F 7G 7H. 9. 9A.

398453 958612 95688719 95022349 39546775 954818 39116348 39152 39281 398289 39133145

 Degr Water

10. 397523 10A. 39178678 11. 39546726

 D Water

10. 10A. 11. 12.

39715 39178678 39546734 39128624

1 4 4 1 1 1 2 2 2 2 1

Pipe, Discharge MPVOut Bolt (Pipe to MPV) Washer O-Ring u port U olt Nut Scw, Taptite Nut Support, Coolers Screw, Taptite

Ref. No

Pa Numr

Qty

13. 13A. 13B. 13C 14. 15 16. 1. 17. 17A. 18. 19. 9A. 2. 21. 22. 23. 24 25. 25A. 25B. . 27. 27A. 27B. 27C. 28. 29. 30. 30A 31. 32. 33. 33. 34.

39478193 394375 39412127 95022257 39478730 391191 39541677 39157 39156393 39124813 39479761 39798343 39128566 39137526 39137542 39137518 952045 5785218 3979642 379 39 394750 398362 958714 9571 95028502 39546718 39546585 39546577 39546767 95208682 39479811 39546569 39541 39133152 398313 398354

1 1 1 1 1 1 1 1 1 1 1 4 1 1 12 1 1 1 2 4 1 1 4 4 1 1 1 1 1 8 1 1 1 4 1 1

958612 958719 95022349 95860714 957168 95028502

4 4 1 4 4 1

A

1 Cooler, Oil 4 Screw, Taptite 1 Tube

36.

1 4 1 3

36B. 36C. 36D. 36E. 36F.

3.

36A

Cooler, Oil Screw, Taptite Tube Adapter (Strai ht), O/C Out an Aot (Ports A & B)

.

Unit smbly Descption

Aot Element O-Ring, Body ORing, Eement Hose, (Aot Port "A to Oi Filter) Ho, (Tank to Cooler Manifold) Sensor, Temperature Ring Adapter (Straight) Tubing, Nylon Tee (Special-Top of MS) Bracket, Moisture Separator Nut, WhizLok Adapter (Straight) Adapter (Straight) Hose Coupling Nipple Separator, Moisture U-Bolt Nut Adapter, Separator In Tube, (A/C Tube to Moisture Separator) Bolt, (Tube to Moisture Separator) Washer ORing Manifold Tube Tube Tu, (No-Aftercooler Only, Not Shown) Adapter (Straight) Valve, Solenoid Water Tube Plate, Coupling Screws, Taptite Tu Tube (C Discharge to Moisture Separator Tube) Bolt (A/C Discharge to Tube) Washer O-Rin  Bolt ( C Tube to MoistSep Tu) Washer ORing

NOTE: Standad fasteners such as nuts, bolts and screws are is ted as sub-items (xampe 25A). I (

*rder pe number of ices ruired.

 -   =  \' "\ "\ \ \-,______ \1  '  '\'\ -/ §    I 

§1      �        2" '�=J�  ) )_ � \ \  §   I  lI / /  I Tl � J/ t   -   j � - '  j 1

-

I

g

I

l 

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I  I

lA

 , l   

      0

24

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r

(

Unit Assembly (Watercooled Parallel) Ref. No

Pa Number

Qty.

1. 1A 2. 3.

39546601 39133152 95279477 39546593 9527 952793 9345 45 95507109 95909248 95067203 39800305 39546619 95208682 39546650 39546569 95490736  9511 951104 0458 58 39183256  39183256  95279139 39479811

1 4 2 1 2 1 1 1 1 1 6 1 2 1 1 1 1 1

4.

5 6 7. 8. 9.

10. 11. 12. 13 14 15. 16 17.

Unit Assembly Description Plate, Coupling Screws Taptite Adpater (90) Tube Adap Adapte terr (Str (Strai aigh ght) t) Nipple Close Tee Valve Globe Tube Tube Adapter (Straight) Tube Tube Tee Adap Adapte terr (45) (45) Swiv Swivel el Hose Adapter (45) Valve Water Solenoid

NOTE: Standard fasteners such as nuts, bolts and screws are isted s sub-items (xample 1A).

I 0

I 0

�



IN TEL !SYS / T ARTE BOX

,'

' TO JUCIO BO

-",

,:            -  7

8



#:'/

" 

6

FR OM TANK BL OWDOW

3

(

VIEWED FROM BACK

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Unit Assembly (Inlet Valve) 125-200 HP Re. No

Pa Numr

Qty.

Unit Assembly ( Inlet Valve) 1252HP

Unit Ambly Deription

Ref. No.

,  F F E cdd  C  Gk, B  cdd  C  , Wg Wh , Wh , T Bck, F , B dd F  O cd  C    d 9 , Swdw 3/4" EM EM  , Swdw 3/4" EM EM 4 d gh, Swdw T, Swdw    d gh

3. 4.

9794  39373 

 

4

394846 



*

99747



* 6

394898



*7

39479894



d  , Swdw 3/4" EM  , Swdw 3/4" EM EM 4 d gh Swdw T, Swdw    d gh_

 4    

Gk   c   cd C   Gk   Cg   Wh cw d 

Pa Numr

Qty.

Unit Aembly Desription

125 & 150 HP  

397967 3977

 

B

39479



C  E F G  

INCLUDED IN COMPETE ASSEMBY

     

3.

4

9794 39373 

 

4

39898

1

394846



*

99739



*6

394763



12200HP 8 9   B C

3948344 39483 3866 NCUD IN COMPTE ASMBLY

 3937  g  3948369  Gk B 4 39479886   9868 4 Wh 4 3987 4 B B   2HP  379   M   cd cd T   Bd  M 3987  3979679   ,  F  M  B  39796768  F E cdd  Cg  M C  C  B 37649  Gk B   cw Cg  cdd  C   Cg E  INCLUDED  Gk    C NCLUDED  , Wg N 4 cw   G  N  Wh COMPLETE     E COMPLEE  , Wh ASSEMBLY 4  cw,   F ASSEMBLY  , T   K G  Bck, F 4 Gd W L   , B M 4  2 . 3986   dd F  C  M   O   Gk C cd  C   c C      4 cw C g   C  M 6 3989  Cg  :     ,        x  •  X   , ,     

*7

l

I �

28

(

(

( Unit Assembly (Sheet Metal)

Unit Assembly (Sheet Metal) Ref. No

Pa Number

Qty

1 1 2 2

9 9

39799051 39133152 39799127 39133145 39799168 39133145 39799291 39133145 3979 397992 9200 00 39133145 39798624 39133145 3979 397988 8806 06 391426 35256452 39796339 3979 397984 8475 75 39800446

1 8 1 4 1 4 4 4 1 8 2 8 1 8 8 1 1 1

9B 9C 10 11 11 11B 12 13 13 13B 14 15 16 17 17 18 18 18 19

39142690 352552 39799259 39798798 39142690 35256452 39796321 39798780 391426 35256452 397321 39798814 39796347 39799218 39133145 398 39853 537 7 39133152 3913315 2 3979825

2 2 1 1 8 8 1 1 8 8 1 4 4 1 10 1 8 1

19

39800297

1

19B

39133145

9

3

3 4.

4 5

5 6 6 7

7 7B 8.

Unit Assembly Description Lv w, T g, L Ed w, T C, L  w, T  w, T g g,, F F w, T T w, T  , , T T L L w  F  , , L L   , L     O w  F , T C w   F , T g w   F , C F g,  w, T G G ,, Ex Ex  w, T B, Ex d B, Ex Wd w, T

Ref No.

Pa Number

Qty

20 21 21 22 23

39799358 39798483 39133145 397 397993 99366 39546668

2 2 8 2 1

23 24 24 25 26 27 28 28 29 30 30 31.

39133152 3979 397991 9119 19 39125539 39799333 39797766 3913 391384 8490 90 3979 39798 872 72 39133145 3913 39133 3954 954 39479878 39133145 39794 88 888

4 1 2 1 1 14 3 6 8 4 8 1

31

39 39794110

1

31B

37

39178678 39799242 397944 39142690 35256452 39795471 39133145 39799341 39799150 39133145 39799028 39800479

4 1 1 2 2 1 4 1 1 5 1 1

37B 37B 38 EF

3913 391331 3145 45 39799267 39117312

4 1

32. 33.

33 33B 34 34 35.

36 36 37.

*

Unit Assembly Descption F d C, g Ed w, T F F Ed Ed , Cv d O w, T  , , g g Ed Ed w F B , , L L    , , V V   w, T L L, ,   Cv, F w, T /I E E 1 / / E E 4 w, T F F , L Ed w  ,  F w, T F C, L F w, T , g , g   O  w, w, T T   F W

NOTE: Standard fasteners such as nuts, bolts and screws are listed as sub-tems (xample 7A). 7A). * rder per number of nches requred. requred. c

( 0

3

18 14

17

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5

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Unit Assembly (Drive Train) Ref. No

Pa Numr

1.

1 18. 1C 10  

* 95861357

95199n4 

1 7

Motor Nuts Washer Gasket Taper Pi Sleeve, Shaft Seal, Shaft Gasket, Seal Housig, Seal Screw Screw, Male Rotor Retaier Plate, Male Rotor Gear Set Key, Male Rotor to Gear Spacer, ear Male Rotor Screw, Motor Retaier Plate, Motor Gasket Pi Breather, Seal Scavege Case, Gear

1

1

3525519

7 2 1 2 1 1 1 1 4 1 1

11. 12 13.

** 3916715   35262955 9566374  3919129 35572494  95239919 3912362 3979755 

1 1 1 1 1 1 2 1 1

2

 

3.

9509985 95719 39454558

9534492 39423 394292 

4 . 5.

6.   39454566 7. 39433  . 95233169 9.

14 . 15.

16 17.

1. 19.

 

399283

Unit Assembly Description

Qty . Bolt Bol Bo t l t

 F  m   (md  m m) m)   d m **     mb    I-d Db   A . screws nuts, bolts and screws NOTE NOTE: Standar d fasteners such as nu

 d  bm (Exm: A).

l

"

N

J'

.,

\ \

�\✓/-:� -- -"________  \ --------

32

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 __J

I

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-

(

(_

(

Unit Assembly (Aircooled Intake) Ref. No

Pa Number

Qty

1 1 3 4 5  6

39546981 39133145 39799002 39798616 39133145 39798996 39798921 39133145 39798855

3 6 3 6 12 1 2 4 1

6 7

39133145 39798863

5 1

7 8

39133145 39798962 39133145 39798863 39133145 39798988 39133145

3 2 8 2 6 1 3

2. 3.

BA.

9 9 10 10

Uni Assembly Descripion B, g B Sw, T B, S , B Sw, T B, Lg S, S, g B Sw, T S,  g C Sw, T S, B g C Sw, T S, S,  g Sw, T S, B g Sw, T W, S Sw, T

NOTE: Standard fasteners such as nuts, bolts ad screws are listed as sub-items (xampe 7A).

( (

0



34

(

(

(

Unit Assembly (Watercooled Intake) Ref. No

Pa Number

1.

39798616 39133145 39546940 39133145 39800792 39546932 39133145

1A 2. 2A. 3 4.

4A

Qt. 4

8

1 2 1 1 2

Unit Assembly Description Retainer, Batt Screw Taptite Support Back Plate Screw Taptite Batt Support Batt Screw, Taptite

NOTE: Standard fasteners fasteners such as nuts, bolts and screws are isted as sub-items (xample 4A).

�

(

0-Rings Pa No.

39404157 39404132 39404165 39437074 39407531 3940 7531 39404173 39404140 39406996 39410279

Size/ Thread

ID

Width

Tube Size

7/16-20 9/16-18 3/4-16 7/8-14 1 1/1612 1/1612 1 5/16-12 1 5/8-12 1 7/8-12 2 1/2-12

0.351 0468 0644 0.755 0.924 1171 1.475 172 2337

0.072 0078 0087 0097 0116 0116 0118 0118 0.118 0.118 0118

1/4 3/8 1/2 5/8 3/ 4 1 1 1/4 1 1/2 2

_

J

3

SSR 125/200 H.P. SPARE PARTS

PART NO.

QTY. PER UNIT

Maintenance Kit 125-150 HP

39676184

0

Maintenance Kit 200 HP

39676192

0

Ultra Coolant - (5 Gal Container) Air Filter Element (125/150) Air Filter Element (200 HP) Coolant Filter Element Separator Element Thermostatic Control Valve Element Thermostatic Control Valve Hose

39433735 39796768 39796768 39796982 39739578

6 1 2 2 1

39437645 39478193 3913991

1 1 1

Hose

39115225

1

Hose Hose lowdown Solenoid Valve NEMA NEMA 1 lowdown Solenoid Valve

39478730 39109707

COMPRESSOR PART

NEMA4

Oil Stop Solenoid Valve NEMA 1 Oil Stop Valve NEMA 4 High Air Temperature Switch O-Ring Coolant Filter P Switch Inlet Valve Assembly Gasket Minimum Pressure Valve O-Ring Breather Filter  Dowel Pin Dowel Pin Shaft Seal Gasket Shaft Sleeve Gasket Gasket Discharge Check Valve Gaskets Fan, 42" (Aircooled Only) Safety Valve: XF 125200 EP 125-150 EP 200 HP 125-150 HP 200 200 Transformer Fuse (20 A) Transformer Fuse (25 A) Transformer Fuse (32 A) Transformer Fuse (35 A) Transformer Fuse (50 A) Coil Contact Kit (3 Pole ) Contact Kt ( Pole Coil Panel Locator Pins Power On Light Power On ight Bulb (24V Emergency Stop Switch 38

LOCATION OR USE

1

2

2

1

2

2

2 1 2  4 0

2 2 3 4 1

4 3 4 5 1

0 0 0

1 0 1

1 1 1

0

1

1

1 1

In Thermostatic Control Valve Between Cooler & Oil Filter Separator Tank to il Coo.ler (Watercooled) Separator Tank to Oil Cooler (Aircooled) Thermostatic Valve to Oil Filter Separator Tank Drain

0 0

1 1

1 1

39137302

1

On Inlet Valve (3SV)

0

1

1

39480462 39474937

1 1 1 1 1 1

On Inlet Valve (3SV) In Oil Filter Line (5SV) In Oil Filter Line (5SV) In Airend (1ATS) On Hats On Coolant Filter Mtg Brkt (1DPS) Under Air Filter Under Inlet Valve Tank Discharge Line Under Minimum Pressure Valve On Gearcase Wall Gearcase to Airend Gearcase to Motor On Motor Shaft Under Seal Housing On Motor Shaft Motor to Gearcase Gearcase to Airend Airend Discharge to Separator Tank Both Sides of Check Valve On Fan Motor Drive Shaft On Separator Tank On Separator Tank On Separator Tank On Separator Tank On Separator Tank In Staer Box Size 4 In Starter Box Size 4 In Starter Box Size 4 In Staer Box Size 5 In Starter Box Size 4 & 5 In Size #4 Contactor In Size #4 Contactor In Size #5 Contactor In Size #5 Contactor On Base On lntellisys Panel In ntellisys On lntellisys Panel

0 0 0 1 1 1

1 1 1 1 1 1

1 1 1 1 2 1

0 0 0 0 0 0 0 1 1 0 1 1 0

0 0 0 1 0 0 0 1 1 0 1 1 0

1 1 1 2 1 1 1 2 2 1 2 2 1

0 0 0 0 0 0 0 1 1 1 1 1 0 0 0 0 0 0 1 0

0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 0 1 1 0

2 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 1 1 1

39480447

39419668 39404165 39158233 3969253 3948344

39477369 95022372 39112362 95239919 95034492 39402920 39454566 39402300 39454558 35572494 39479852 95083705 3949162 3911396

39112412 39129945 39129945 39114145 39117338 39113535 39178728 39113527 39178736 39118484 391610 39161104 39109236 39109269 39138490 39485032 39485024

39470331

1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 3 3 9 3 12 1 1 1

Maintenance Kit with Ultra Coolant Maintenance Kit with Ultra Coolant Fill (30 Gal) At Airend Inlet At Airend Inlet On Coolant Filter In Separator Tank

RECOMMENDED QUANTITY KEPT ON HAND AT INSTALLATION INSTALLATION CLASS 1 CLASS 2 CLASS 3

RECOMMENDED RECOMMENDED SPARE PRTS LIST

J

HOW TO SELECT RECOMMENDED RECOMMENDED SPARES These sheets list spare pas by class: CLASS  - Recommended Recommended where where downtime downtime is acceptable acceptable.. CLASS I - Recommended where limited downtime is acceptable acceptable CASS

Ill -

Recommended where any downtime is highly undesirable

HW    In order that all avoidable errors be elminated when orderng parts, please specify the followng: 1.

The model number of the unt as shown on the Compressor Data Plate.

2.

J

U 91 AS MANUFACTURED IN U.S. _ I 

FOOOO

YEAR OF MANUFACTURE

_

REVISION LEVE  

The serial number of the unt as shown on the Compressor Data Pate.

3.

The The for form m numb number er of ths ths manua. manua.

4

The The refe refere renc nce e numbe number, r, part part number descrption and quantity needed exactly as listed

5.

The motor data code shown on the motor data pate.

DESIGNATION

IAL -             PECIAL FOR SPEC

UNITS

    H -         H HH  Q  WH       W     B ·  H    BK B   W  BXH         

37

SSR 125/200 H.P. PARE PATS (Continued)

0

PART O.

Q TY   TY . PE R UNIT

Pressure Sensor (0-2) Pressure Sensor (0-15) Temperature Sensor

39538061 39541693 39541677

2 1 3

C. Line Filter Cable Pressure Sensor Cable Temperature Sensor Staer Inteace Board lntellisys Analog Terminal Board Decal Kit Stepper Motor Assembly Coupling Set Staer Interlock Switch

39171723 39542261 39542352

1 3 3 1 1 1 1 1 1 1

COMPRESSOR PART

3987532

39797428 39798517 3979543 375889 39181219 39476312

LOCATIO OR UE

On Staer Box (3APT, 4APT) On Staer Box (1AVPT) (1AVPT) In Airend (2ATT) Aftercooler (4ATT) and Oil Piping (2OTT) n Staer Box On Pressure Sensors On Temperature Sensors n Starter Box In Staer ox Door In Top of Staer Box All Units On Inlet Valve Stepper Motor And nlet Valve Starter Box Door (1ST) (1ST)

RECOMMENDED QUANTITY KEPT O HAD  AT ISTALLATION CLASS 1 CLASS 2 CLASS 3

0 0 0

0 0 0

1 1 1

0 0 0 0 0 0

1 0 0 0 0 0

1 1 1 0 0 0

0 0 0

0 0 0

0 0 1

39